PETRO INNOVATORS

Hoisting system

PRICE: $ 180,000
MAST SPECIFICATIONS
 Mast clear height : 142 ft. (43.28 M)
 Base width : 30 ft. (9.14 M)
 Static Hook load Capacity : With 10 lines strung on traveling block, min.
500 Short Ton (454 MT or 1,000,000 lbs.)
 Maximum wind load Capacity : 115 mph (185 Kmph) - no setback
 Maximum wind load Capacity : 100 mph (160 Kmph) - with rated setback

CROWN BLOCK ASSEMBLY

One (1) 650 Short Ton (590 MT or 1,300,000 lbs.) capacity Crown Block
Assembly conforming to API Specification 4F & consisting of:
 Working cluster consisting of at least six (6) nos. of minimum 60” (1524
mm) diameter sheaves, grooved for 1-3/8” or 1-1/2” diameter wire line
complete with tapered roller bearings. Shaft drilled with greased fitting
for each bearing with grease seals.
 One (1) no. of minimum 60” (1524 mm) diameter fast line sheave,
grooved for 1-3/8” or 1-1/2”, complete with bearing shaft and grease
seals.
 Crown Block Weights: 22.5 MT (50,000 lbs)
 The cluster & fast line assemblies to be mounted on a high strength
minimum weight crown frame fabricated from steel shapes and plate.
 One (1) set of wooden bumper blocks for safety.
 Shaft mounting pedestals for working cluster and fast line sheave.
 Line guards complete with sheave guard.
 Crown safety platform with checker plate flooring with at least 1 M (3‟-6”)
high handrails and toe plates, safety gate at ladder opening, and frame
lifting eyes.
 PETRO INNOVATORS
 A suitably rated rotating jib crane mounted on crown platform, complete
with snatch block, pulleys, etc. to be used for sheave repair /
replacement.
 One (1) 20” (508 mm) diameter core line sheave unit, grooved for 9/16”
dia. Wire line mounted on tapered bearings (with hanging pad eyes).
 Two (2) 16” (406 mm) diameter cat line sheave units, grooved for 5/8”
dia. Wire line mounted on tapered bearings (with hanging pad eyes).
 Two (2) 14” (356 mm) diameter Air Hoist sheave units, grooved for 9/16”
dia. Wire line mounted on tapered bearings (with hanging pad eyes).
TRAVELING BLOCK
One (1) 500 Short Ton (454 MT or 1,000,000 lbs) capacity traveling block
conforming to API Specification 8C latest edition & with following features &
specification:

Features:
 Heavy Steel Fabricated Main Frame
 Heavy Wireline Guards
 Steel Sheaves with Flame Hardened API Wireline Grooves
 Tapered Roller Bearings in Sheaves
 Oil Quenched and Tempered Alloy Steel Pin with Individual Grease
Passages to Each Center Pin Bearing
 High Strength Steel Beckett
Specifications:
 Load Capacity : 500 Short Ton (454 MT or 1,000,000 lbs)
 Lift eye Capacity : 65 Short Ton (59 MT or 130,000 lbs)
 Number of Sheaves : 6 Minimum
 Sheave Diameter : 1270 mm (50”)
 Wire line size : 1.3/8” or 1.1/2”
 Approximate Shaft Diameter : 254 mm (10”)
 Coating : Three Coat Epoxy Paint System
 Standard Color : Safety Yellow
 Weight: 33.53 MT (74,500 lbs)

DRAW-WORKS
 Input Rating : 600 hp (447 kW)
 Number of Motors : 2
 Hoisting Capacity : 560,000 lbf with 10 Lines
 Nominal depth rating : 6096 M (20,000 ft) with 4.1/2”
 OD drill pipe of length range 30-31 ft.
 Drum Grooving : Lebus Type either for 1.3/8” or 1.1/2” wire line.
 Auxiliary Brake : 1 (Multi disc type brake system)
 Disc Brake Cooling : Air / water
 PETRO INNOVATORS

Given:
n= 10
E= 0.810
W= 560,000 lbf
pi= 600 hp

I. Static Tention
Ff= W/En
= 560,000 lbf/(0.810*10)
= 69,135.80 lbf

II. Maximum hook horsepower

Ph= Epi
= 0.810 (600 hp)
= 486 hp

III. Maximum hoisting speed

vb= Ph/W
= 486 hp (33,000 ft-lbf/min /hp) / 560,000 lbf
= 28.64 ft/min

IV. Actual Mast Load

Fd= (1+E+En / En)W
= (1+0.810+0.810(10) / 0.810(10))*560,000 lbf
= 685,135.80 lbf

V. Maximum Equivalent load

Fde= (n+4 / n)W
= (10+4 / 10)*560,000 lbf
= 784,000 lbf
 PETRO INNOVATORS

VI. Mast efficiency factor

Ed= Fd/Fde
= 685,135.80 lbf/784,000 lbf
= 0.874 or 87.4%

VII. Hook Power Efficiency

P=Ph/Pi
= 486 hp/ 600 hp
= 0.81 or 81%