Stoody 2019

HARDFACING & HIGH ALLOY
Product Selection Guide
Stoody.com
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STOODY HARDFACING AND HIGH-ALLOY JOINING
Stoody is a world leading innovator and producer of

welding wires, electrodes, and powders used to combat
various types of wear and corrosion. These alloys are
engineered to withstand the demands of high impact
and/or high abrasion conditions found in metal to
metal or metal to earth applications that may also
be accompanied by high temperatures or corrosion.
Stoody has developed a full product offering to meet
your unique requirements. Our extensive family of
welding products includes iron, nickel, cobalt, titanium,
tungsten, chromium, niobium and vanadium bearing
alloys. In addition to hardfacing products, Stoody also
offers a full line of high alloy (stainless and nickel based)
joining and cladding wires and electrodes. Some of the
major industries we serve are power generation, mining,
construction, railroad, steel mills, steel foundries, oil and
gas production and exploration as well as the pulp and
paper industry.
Founded in 1921, Stoody created the hardfacing category
of welding products. Today Stoody continues to lead
innovation in hardfacing alloys and has grown to be a
world class supplier to industries and companies around
the world. Located in Bowling Green, KY, Stoody offers
complete engineering and laboratory services to ensure
high standards of quality control as well as custom
metallurgy and product development.
Sections of this entire catalog are also available for
downloading on our website at Stoody.com
Stoody products are manufactured in Bowling Green, Kentucky.
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TABLE OF CONTENTS
Coated Electrodes & Bare Rods

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION
BUILD-UP AND HARDFACING ELECTRODES AND WIRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SELECTION GUIDE
BUILD-UP AND HARDFACING ELECTRODES AND WIRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
COATED ELECTRODES AND BARE RODS

GROUP 1: BUILD-UP AND JOINING ALLOYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
Open-Arc and Gas-Shielded Wires

GROUP 2: METAL TO METAL WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE IMPACT AND
MODERATE TO SEVERE ABRASION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-22
GROUP 4: METAL TO EARTH FOR EXTREME ABRASION AND LOW IMPACT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR HIGH TEMPERATURES . . . . . . . . . . . . . . . . . . 26-29
OPEN-ARC AND GAS-SHIELDED WIRES

MODERATE TO SEVERE ABRASION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-51
Submerged Arc Wires

GROUP 4: METAL TO EARTH FOR EXTREME ABRASION AND LOW IMPACT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-54
SUBMERGED ARC WIRES

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MODERATE TO SEVERE ABRASION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
High Alloy Joining & Cladding

HIGH ALLOY JOINING AND CLADDING

STAINLESS STEEL FLUX CORED WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-74
SPECIALITY WIRES AND COATED ELECTRODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-76
NICKEL FLUX CORED WIRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-77
POWDERS AND DROPPED CARBIDES

OXYFUEL TORCH: MANUAL SPRAY TORCH POWDERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
BULK DROPPED CARBIDE SYSTEM: BULK DROPPED CARBIDES AND ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . 79
Powders and Dropped Carbides
PTA & LASER CLADDING: COBALT AND TUNGSTEN CARBIDE POWDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-82
PRODUCT REFERENCE & INDEX

STANDARDS AND EQUIVALANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-89
NICKEL FLUX CORED WIRES - TYPICAL COMPOSITIONS & MECHANICAL PROPERTIES. . . . . . . . . . . . . . . . . . . . . 90
STOODITE® (COBALT-BASED) - COMPARATIVE DATA & APPLICATION REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . 91-95
PRODUCT INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
PACKAGING AND WARNINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97-99
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226

International Customer Care: 940-381-1212
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General Information

AGRICULTURE
APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS
Stoody BTS OFW

Borium (ATB) OFW
Stoody 31 SMAW
Moderate Impact & Abrasion Stoody 2134 SMAW
Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW
Sweeps Stoody 966-G GMAW
Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc

Low Impact & Abrasion
Stoody 966-G GMAW
Borium (ATB) OFW

Chisel Points Moderate Impact & Abrasion
Stoody 966-G GMAW
Borium (ATB) OFW
Ammonia Injector Feet Low Impact & Abrasion Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW
Stoody 966-G GMAW
Borium (ATB) OFW
TB-2954 OFW
Grain Mill Hammers Moderate Impact & Abrasion Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW
Stoody 966-G GMAW
EARTH MOVING - CONSTRUCTION

Idler Rolls Metal to Metal ThermaClad 42 SAW
Stoody 105B SAW

ThermaClad 42 SAW
Track Rollers, Rails, Sprockets Metal to Metal
Super Build Up-G GMAW
Super Build Up-O Open-Arc
Stoody 1105 SMAW

Sprockets, Gear Teeth Metal to Metal
Stoody 105-G, 105-O GMAW, Open-Arc
Stoody XHC SMAW
Ripper Shanks Moderate Impact & Abrasion Stoody 101HC-G, 101HC-O GMAW, Open-Arc
Stoody 31 SMAW
Stoody 35 SMAW
Stoody 2134 SMAW
Moderate Impact & Abrasion
Stoody XHC SMAW
Stoody 600 Open-Arc
Dozer Teeth, Bucket Lips Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW
& Teeth Stoody 35, Stoody XHC, SMAW, SMAW
Low Impact & High Abrasion Stoody 101HC-G, 101-O, GMAW, Open-Arc,
Stoody CP2001, Stoody 101AP FCAW
Low Impact & Severe Abrasion Stoody 130 Open-Arc
Stoody 160FC GMAW
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General Information

OIL & GAS UPSTREAM
Stoody XHC SMAW

Super 20 SMAW, Open-Arc
Stoody 101HC GMAW, Open-Arc
Earth Moving /
Abrasion & Impact Stoody CP2000 Open-Arc
Ground Engaging
Stoody 101AP FCAW
Stoody 101HWP Open-Arc
Stoody 160-E SMAW
Stoody 160FC GMAW
Pipe I.D. Cladding, Stoody PC2009 Open-Arc
Slurry Abrasion, Corrosion
Elbow I.D. Cladding Stoody PR2009 Open-Arc
Stoodcor 136 Open-Arc
Stoody CP2000 Open-Arc
Down Hole Tolling, Stoody 155FC GMAW

Build Up, Tool Joint Repair
Tool Joint Repair Stoody ThermaClad 104TJ SAW
Stoody 160-E SMAW

Stoody 160FC GMAW
Stoody 160FS GMAW
Down Hole Tolling,
Abrasion Stoody HB-56 GMAW
Hardfacing / Hardbanding
Stoody HB-64 GMAW
Stoody HB-Ti Open-Arc
Stoody HB-NoMag GMAW
OIL & GAS MIDSTREAM

Stoody PC2009 Open-Arc

Stoody PR2009 Open-Arc
Pipe I.D. Cladding,
Slurry Abrasion, Corrosion Stoodcor 136 Open-Arc
Elbow I.D. Cladding
Stoody 160FC GMAW
Stoodite 6-T / Stoodite 6-M / Stoodite 6-O GTAW, GMAW, Open-Arc
Valves Slurry Abrasion, Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW
Stoodite 21-T / Stoodite 21-M GTAW, GMAW
LNG Tanks,
Cryogenic Joining (9% Nickel), Joining Stoody NiCrMo3-T1 GMAW
High Alloy Clad Lines
OIL & GAS DOWNSTREAM

Stoodite 6 / Stoodite 6-M / Stoodite 6-O GTAW, GMAW, Open-Arc
Valves Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW
Stoodite 21 / Stoodite 21-M GTAW, GMAW
Pump Parts Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW
Duplex Stainless Steel Brilliant 2209 T-1 AP GMAW
Joining
Joining Applications Brilliant 2594 T-1 AP GMAW
LNG Tanks,
Cryogenic Joining (9% Nickel), Joining Stoody NiCrMo3-T1 GMAW
High Alloy Clad Lines

5
General Information

MINING
Stoody XHC SMAW

Dragline Bucket, Shovel Tips High Stress Abrasion
Stoody 160-E SMAW
Stoody 160FC GMAW
Stoody 160-E SMAW
Low Impact &
Tunneling, Boring Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc
Severe Abrasion
Stoody 160FC GMAW
Stoody PC2009 Open-Arc
Conveyor Pipes High Abrasion
Stoody PR2009 Open-Arc
Stoody 160FC GMAW
Stoody 101HC-G, 101HC-O GMAW, Open-Arc
Stoody CP2000, Stoody 101AP, Open-Arc, FCAW
Augers High Abrasion Stoody 160FC GMAW
Stoody 160-E SMAW
ThermaClad 42 SAW
Cable Sheaves Metal to Metal
ThermaClad 102 SAW
Dragline Pins Metal to Metal Stoody 102 SAW
POWER GENERATION
Stoody 100HD Open-Arc

Roller Crushers, Grinding
Low Impact & High Abrasion Stoody CP2000 Open-Arc
Rings - Coal
Stoody 160FC GMAW
Rotary Vein Wheels High Abrasion
Mill Liner Plates High Abrasion Stoody 101HWP Open-Arc
Clinker Grinders High Abrasion Stoody 600 Open-Arc
Stoody 35 SMAW
Elbows, Rotary Veins Low Impact & High Abrasion Stoody CP2000 Open-Arc
Stoody 160FC GMAW
High Temperature, Stoodite 6H / Stoodite 6-M / Stoodite 6-O GTAW, GMAW, Open-Arc
Steam Valves
Metal to Metal Stoodite 21 / Stoodite 21-M GTAW, GMAW
STEEL
ThermaClad 8620 SAW

Roll Build Up
ThermaClad RollBuild 3 SAW
Corrosion, Thermal Fatigue ThermaClad 423, 423N SAW
Continuous Casters
& Abrasion SOS 423 Open-Arc
Pinch Rolls Abrasion, Thermal Resistance ThermaClad 443 SAW
Cold Rolling, Bell Seats Abrasion ThermaClad 102 SAW
Stoody 103 SMAW
Burden Area, Guides, Bell Abrasion Stoody 100HD Open-Arc
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General Information

DREDGING

Low Impact & Abrasion
Pump Housings
Stoody 117 Open-Arc
High Impact
Stoody 31 SMAW
Stoody 117 Open-Arc

Pump Seals, Impellers Moderate Impact & Abrasion
Stoody 31, Stoody 133 SMAW, FCAW
Stoody 160FC GMAW

Rotary Cutter Teeth High Stress Abrasion
Stoody 160-E SMAW
CEMENT
Stoody 100HC Open-Arc

Moderate Impact & Stoody CP2000 Open-Arc
Raw Materials Pulverizing Mill
High Abrasion Stoody CP2001 Open-Arc
Pulverizing Rolls, Tables Low Impact & High Abrasion Stoody CP2000 Open-Arc
Feed Screw Flights High Abrasion Stoody 130 Open-Arc
Stoody 160FC GMAW
High Pressure & Abrasion Stoody 600, Stoody 670 Open-Arc, GMAW
High Pressure Clinker Rolls
Build Up ThermaClad Roll Build 3 SAW
Stoody 35 SMAW
Stoody XHC SMAW
Mill Paddles Moderate Impact & Abrasion Super 20 SMAW
Vancar SMAW, GMAW, Open-Arc
RECYCLING
Stoody M7 GMAW
Tire Shredding Knives High Stress, Metal to Metal
Tub Grinders High Stress Abrasion
Stoody 2110 SMAW
Rotor Disc Car Crusher High Impact
Alligator Shears, Labounty Stoody 1102 SMAW
High Stress, Metal to Metal
Shears Stoody 102-G, 102-O GMAW, Open-Arc

Grapples High Impact, Metal to Metal Stoody 964-G, 964-O, 964 AP-G GMAW, Open-Arc, FCAW
Stoody Self-Hardening (SHIP) SMAW
LOGGING / PULP / PAPER

Stoody 33, Stoody 2134 SMAW, SMAW

Debarking Hammers Medium Impact & Abrasion Stoody 133, Stoody 134, Stoody 160FC, FCAW, FCAW, GMAW

7
General Information

QUARRIES - CRUSHING
MODE - WEAR OR
APPLICATION PRODUCT PROCESS
REPAIR

Build Up / Repairs
Stoody 2110 SMAW
Roll Crusher Rollers
Stoody 117 Open-Arc
Build Up / Hardface
Stoody 100HC Open-Arc
Build Up / Manganese / Stoody 110-G, 110-O GMAW, Open-Arc
Rotors, Impeller Bars
Carbon Steel Stoody 2110, Stoody 111 SMAW, FCAW
Stoody 2134 SMAW
Moderate Impact
Crusher Hammers Stoody 134-G, 134-O, GMAW, Open-Arc,
& Abrasion
Stoody Super 20 SMAW and FCAW
Moderate Impact
& Abrasion
Jaw Crusher - Jaws
Stoody 600, Stoody 111 Open-Arc, FCAW,
High Impact & Abrasion
Stoody 670 GMAW
Joining Manganese to Stoody 110-G, 110-O GMAW, Open-Arc
Joining
Carbon Steel Stoody 2110 SMAW
Versalloy Plus, Versalloy AP SMAW, FCAW
Low Impact &
Various Hammers Stoody 21 SMAW
High Abrasion
Repairs
Stoody 2110 SMAW
Worn Cones, Mantles Stoody 117 Open-Arc
Build Up & Hardface Stoody 100HC Open-Arc
Moderate Impact &
New Cones, Mantles Stoody 100HC Open-Arc
High Abrasion
RAILROAD - TRACK REPAIR

Nicromang Frog SMAW, Open-Arc

Nicromang Plus SMAW, Open-Arc
Austenitic Manganese Steel Nicromang, Dynamang SMAW, Open-Arc
Build Up & Repair
Frogs, Inserts, Crossings Foundry Co-Mang SMAW, Open-Arc
Trackwear SMAW, Open-Arc
Stoody 2110, Stoody 110 SMAW, Open-Arc
Railend 932 SMAW, Open-Arc

High Carbon Steel
Build Up & Repair Stoody Build-Up LH, Stoody Build-Up SMAW, GMAW/Open-Arc
Frogs, Inserts, Crossings
Stoody Super Build-Up GMAW/Open-Arc
PROCESS KEY
FCAW - Flux Cored Arc Welding

Open-Arc - Open Arc Welding
GMAW - Gas Metal Arc Welding (MIG)
SAW - Submerged Arc Welding
GTAW - Gas Tungsten Arc Welding (TIG)
SMAW - Shielded Metal Arc Welding (Stick)
OFW - Oxy-Fuel Welding
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General Information
GROUP 1: BUILD-UP AND JOINING ALLOYS

Relative Abrasion Resistance
COATED
Coated Electrodes Open-Arc and Submerged
BARE
Service Conditions and and Impact Strength
and Bare Rods Gas-Shielded Wires Arc Wires
Typical Applications
(Pages 12-15) (Pages 30-35) (Pages 59-61)
LOW MEDIUM HIGH
A. Build-Up of Carbon Steel

Applications: Machinery parts– STOODY BUILD-UP
BUILD-UP LH  THERMACLAD 104
wearing parts of carbon and low- BUILD-UP AP-G
alloy steel subject to metal-to-
metal rolling, sliding and impact
loading. Examples are shafts,
gears and other heat-treated and
machined surfaces. Also used to
THERMACLAD
renew worn steel parts to near
ROLL BUILD 3
original dimensions prior to
hard surfacing.
NICROMANG  DYNAMANG DYNAMANG-S
NICROMANG PLUS  NICROMANG PLUS
NICROMANG
 NICROMANG FROG
FROG
FOUNDRY FOUNDRY

CO-MANG CO-MANG-O
TRACKWEAR
TRACKWEAR  (Formerly SA
Manganese)
STOODY 2110  STOODY 110
C. Build-Up and Joining

STOODY 111
of Both Carbon and
Manganese Steel
STOODY 120
VERSALLOY PLUS  VERSALLOY AP-G N/A
CASTWELD™ 55  CASTWELD Ni 55-O/S CASTWELD Ni 55-O/S N/A

D. Joining and Build-Up
of Cast Irons
CASTWELD Ni 30-O/S CASTWELD Ni 55-S N/A
Applications: Welding and repairs
CASTWELD 57  CASTWELD 30-G CASTWELD Ni 30-O/S N/A
of cast iron parts.
CASTWELD 99  N/A

9
General Information
GROUP 2: METAL TO METAL WEAR

Open-Arc and
COATED
Coated Electrodes Submerged Relative Abrasion Resistance
BARE
Service Conditions and Gas-Shielded and Impact Strength
and Bare Rods Arc Wires
Typical Applications Wires
(Pages 16-17) (Pages 62-69)
(Pages 36-38) LOW MEDIUM HIGH
SUPER BUILD-UP THERMACLAD 107
THERMACLAD 105B
STOODY 1105  STOODY 105 THERMACLAD 105
THERMACLAD 4552
Applications: Non-lubricated
metal-to-metal rolling STOODY 420 THERMACLAD 420
or sliding parts where
THERMACLAD 104TJ
temperature can be a factor
such as steel mill rolls and STOODY 1102  STOODY 102 THERMACLAD 102
undercarriage parts of earth
RAIL END 932  RAIL END 932-0 THERMACLAD 42
moving equipment.
M7-G
STOODY 964AP-G
STOODY 964
STOODY 966-G
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE

IMPACT AND MODERATE TO SEVERE ABRASION (HIGH ALLOY-IRON BASED)
COATED
Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance

BARE
Service Conditions and and Impact Strength

(Pages 18-22) (Pages 39-51) (Page 70)
LOW MEDIUM HIGH
STOODY 965
SELF HARDENING 
STOODY 965 AP-G
STOODY 117
STOODY 19 
BTS 
STOODY 964AP-G
CTS  STOODY 134
STOODY 100HC STOODY 103CP
Applications: Surfaces subject STOODY 101HC

to abrasion from bulk STOODCOR 136
handling of rock, ore, clay, STOODY 100HD
sand, etc., such as digger
teeth, crushing surfaces, STOODY PC2009
grizzlies, mullers, conveyor STOODY PR2009
screws, etc. STOODY 100XHC
STOODY 101HD
STOODY XHC 
101HT, 101AP
STOODY 101HWP
STOODY 966
STOODY 968-O
STOODY 970-G
SUPER 20  SUPER 20
STOODY CP2000 STOODY CP2000-S
STOODY 600
STOODY 670
STOODY 45  STOODY 143 STOODY 143-S
STOODY CP2001
STOODY 145 STOODY 145-S
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General Information
GROUP 4: METAL TO EARTH (EARTH CUTTING & DIGGING) FOR

EXTREME ABRASION AND LOW IMPACT (TUNGSTEN & VANADIUM CARBIDE)
COATED
Coated Electrodes Open-Arc and Relative Abrasion Resistance
BARE
Service Conditions and Submerged and Impact Strength
and Bare Rods Gas-Shielded Wires
Typical Applications Arc Wires
(Pages 23-25) (Pages 52-54)
LOW MEDIUM HIGH
AC-DC BOROD  STOODY 130
BARE BOROD 
AC-DC TUBE

BORIUM
ACETYLENE TUBE

BORIUM
Applications: Cutting edges of TB-2954 

digging tools such as augers
and rotary rock bits. Surfaces TB-20062 
subject to sliding abrasion from
rock, sand, ore, cement, etc., TUBE BORIUM H 
such as digging teeth, scraping
edges, conveyor screws, etc. HORSESHOE

BORIUM
VANCAR E & G   VANCAR
STOODY 155FC
STOODY 160FC,
STOODY 160-E 
160FC-O
STOODY 160FS
GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR

HIGH TEMPERATURES (COBALT AND NICKEL BASED)
Relative Abrasion Resistance
COATED
GMAW (M)
Coated Electrodes Open-Arc and Submerged and Impact Strength

BARE
Service Conditions and

(Pages 26-29) (Pages 55-57) (Pages 71-72)
LOW MEDIUM HIGH
STOODITE 6   STOODITE 6-M

 STOODITE 6-S
STOODITE 6H  STOODITE 6-T
STOODITE 12   STOODITE 12-M  STOODITE 12-S

Applications: Wearing surfaces
STOODITE 1   STOODITE 1-M 
operating at red heat and/or
corrosive environments such as
STOODITE 21-M
plows in roasting ovens, tong STOODITE 21    STOODITE 21-S
STOODITE 21-T
bits handling ingots, steam
throttling valves, etc. STOODY 50 
STOODY 60  STOODY 60-M 
STOODY C  STOODY C-M  STOODY C-S

11
Coated Electrodes and Bare Rods

A. BUILD-UP OF CARBON STEELS

STOODY® BUILD-UP LH - COATED Typical Mechanical Properties:
1 STOODY BUILD-UP LH is a solid core electrode with a special low
hydrogen coating to provide a high strength fusion bond on carbon
Hardness:
1 Layer (weave beads) Med. Carbon Steel................... 27 HRC
and low alloy steels. When used as a base alloy for hardsurfacing 2 Layers (weave beads) Med. Carbon Steel................. 29 HRC
overlays or for restoring parts to original dimensions, it provides a 3 Layers (weave beads) Med. Carbon Steel................. 31 HRC
weld deposit with excellent compressive strength and ductility capable Tensile Strength...................................................118 ksi (815 MPa)
of absorbing heavy impact and/or compressive loads. It can be Yield Strength......................................................113 ksi (780 MPa)
applied in multiple layers without cracking, spalling or mushrooming. Elongation.................................................................................. 6%
It is machinable in the “as welded” condition with reasonable
Part Dimensions Amperage
procedural care and can be forged at red heat. It is not recommended Pkg
Number Diameter x Length (AC, DC±)
for manganese steel or cast iron and will work harden under high
10 lb Vac Pak 1/8" x 14"
impact loads.  11414100
(4.5 kg) (3.2 mm x 35.6 cm)
100 – 185
10 lb Vac Pak 5/32" x 14"
Welding Procedures/Characteristics: Can be applied AC or DC,  11412900
(4.5 kg) (4.0 mm x 35.6 cm)
140 – 250
either polarity (reverse preferred) in stringer or weave beads. Preheat 10 lb Vac Pak 3/16" x 14"
 11413000 180 – 310
and slow cool prior to machining; carbide tools are recommended. (4.5 kg) (4.8 mm x 35.6 cm)
Strongly magnetic on carbon and low alloy steel. This electrode is an  11413100
10 lb Vac Pak 1/4" x 18"
200 – 360
(4.5 kg) (6.4 mm x 45.7 cm)
all-position electrode. NOTE: Should not be used for joining.
Applications: Tractor Rollers, Steel Shovel Pads, Tractor and Shovel
Idlers, Gear Teeth, Sprockets and Shafts
Typical Chemical Composition:
Alloy Content – 4.5% (Chromium, Molybdenum, Manganese,
Silicon, Carbon)
Iron Base
NICROMANG® - COATED Typical Mechanical Properties:

NICROMANG is an out of position extruded electrode with excellent Hardness (2 Layers) / Work Hardens to..........200 BHN / 500 BHN
impact strength. It work hardens under impact. Deposits can be flame Tensile Strength...................................................120 ksi (830 MPa)
cut. NICROMANG has a high deposition rate. Designed for build-up, Yield Strength........................................................70 ksi (480 MPa)
and joining of manganese steels. No limit to deposit thickness. Elongation................................................................................ 42%
Dimensions Amperage
Welding Procedures/Characteristics: Can be applied AC or DC, Part Number Pkg
Diameter x Length (AC, DC±)
either polarity (reverse preferred). Use straight polarity for fastest
60 lb Bulk Pak 1/8" x 14"
deposition. Minimum spatter loss. Produces a thin, non-popping  45150850
(27.2 kg) (3.2 mm x 35.6 cm)
100 – 160
slag that is easily removed. Weave beads 2–3x electrode diameter 10 lb Box 1/8" x 14"
 45150810 100 – 160
are preferred. Deposits are non-magnetic and machinability is poor. (4.5 kg) (3.2 mm x 35.6 cm)
60 lb Bulk Pak 5/32" x 14"
Interpass temperature should not exceed 500°F (260°C) maximum.  45151050
(27.2 kg) (4.0 mm x 35.6 cm)
140 – 200
Not recommended for build-up of carbon steel. 10 lb Box 5/32" x 14"
 45151010 140 – 200
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Dipper and Tooth Build-up, Crusher Rolls, Dredge
60 lb Bulk Pak 3/16" x 14"
Pump Parts, Rolling Mill Couplers, Rolling Mill Spindles, Crusher  45151250 170 – 225
(27.2 kg) (4.8 mm x 35.6 cm)
Jaws, Impact Breaker Bars, Hammer Mill, Shovel Pads, Railroad Frogs 10 lb Box 3/16" x 14"
170 – 225
 45151210
(manganese) (4.5 kg) (4.8 mm x 35.6 cm)
 45151650 230 – 330
Typical Chemical Composition: (27.2 kg) (6.4 mm x 45.7 cm)
Alloy Content – 23% (Manganese, Chromium, Nickel, 10 lb Box 1/4" x 18"
 11498800 230 – 330
(4.5 kg) (6.4 mm x 45.7 cm)
Carbon, Silicon) 60 lb Bulk Pak 5/16" x 18"
Iron Base  45152050 270 – 390
(27.2 kg) (8.0 mm x 45.7 cm)
Products marked by the “  ” symbol are typically stocked items. All others manufactured upon customer request - may require a minimum
quantity and/or may be subject to production lead time. Contact customer care or your sales representative with any questions.
Stoody.com
12

B. BUILD-UP AND JOINING OF MANGANESE STEEL
NICROMANG® PLUS - COATED Typical Mechanical Properties:
NICROMANG PLUS is similar to Stoody NicroMang except it
is formulated to produce a higher hardness in the “as-welded”
Hardness / Work Hardens to.............................235 BHN / 55 HRC
Tensile Strength...................................................132 ksi (910 MPa)
1
condition. This higher hardness will reduce the amount of initial metal Yield Strength........................................................89 ksi (615 MPa)
deformation under heavy loads. NicroMang Plus is not recommended Elongation................................................................................ 35%
for buildup on carbon steel. Part Number Pkg
Dimensions Amperage
Welding Procedures/Characteristics: Can be applied AC or DC,
10 lb Box 1/8" x 14"
either polarity (reverse preferred) using stringer or weave beads. 11857600
(4.5 kg) (3.2 mm x 35.6 cm)
100 – 160
Weldability is good in the flat and horizontal positions. Multiple 10 lb Box 5/32" x 14"
11857700 140 – 200
layers can be applied without difficulty when proper procedures (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Box 3/16" x 14"
are followed. Maintain low heat input, do not exceed 500°F (260°C) 11852900
(4.5 kg) (4.8 mm x 35.6 cm)
170 – 225
degrees interpass temperature and peen with the flat face of a 60 lb Bulk Pak 3/16" x 14"
11852000 170 – 225
hammer, when possible, to relieve weld stress. (27.2 kg) (4.8 mm x 35.6 cm)
10 lb Box 1/4" x 18"
Applications: Manganese Railroad Frogs and Crossings, Manganese 11872900
(4.5 kg) (6.4 mm x 45.7 cm)
230 – 330
Steel Castings 10 lb Box 5/16" x 18"
270 – 390
 11876900
(4.5 kg) (8.0 mm x 45.7 cm)
Alloy Content – 23% (Manganese, Chromium, Carbon,
Molybdenum, Nickel)
Iron Base
NICROMANG® FROG - COATED Typical Mechanical Properties:

NICROMANG FROG is a high strength, high manganese alloy, Hardness / Work Hardens to............................. 235 BHN / 55 HRC
designed for buildup repair of castings such as manganese railroad Tensile Strength...................................................132 ksi (910 MPa)
frogs and crossings, crusher hammers, and impact bars. The high Yield Strength........................................................89 ksi (615 MPa)
alloy content of the Nicromang Frog allows for high work hardening Elongation................................................................................ 35%
while maintaining high impact resistance and toughness. Deposits are
austenic whether applied to carbon steel or manganese steel, non- Part Number Pkg
Dimensions Amperage
magnetic, machinable with carbide tools, and can be flame cut. Diameter x Length (AC, DC±)
10 lb Box 3/16" x 14"
Welding Procedures/Characteristics: Can be applied AC or DC, 11972600
(4.5 kg) (4.8 mm x 35.6 cm)
170 – 225
either polarity (reverse preferred) using stringer or weave beads. 10 lb Box 1/4" x 18"
 11972500 230 – 330
Weldability is good in the flat and horizontal positions. Multiple layers (4.5 kg) (6.4 mm x 45.7 cm)
can be applied without difficulty when proper procedures are followed.
Maintain low heat input, do not exceed 500°F (260°C) degrees
interpass temperature and peen with the flat face of a hammer, when
possible, to relieve weld stress.
Applications: Manganese Railroad Frogs and Crossings, Manganese
Steel Castings
Molybdenum, Nickel)
Iron Base
FOUNDRY CO-MANG® - COATED Typical Mechanical Properties:

FOUNDRY CO-MANG is a manganese steel coated electrode and Hardness / Work Hardens to............ 170-210 BHN / 350-450 BHN
provides an excellent color match to the manganese base metal. Tensile Strength...................................................128 ksi (880 MPa)
It is suitable for multi-layer buildup and has excellent work hardening Yield Strength........................................................71 ksi (490 MPa)
characteristics. It is usable for austenitic manganese steel repair, Elongation................................................................................ 42%
buildup and joining.
Dimensions Amperage
Part Number Pkg
Welding Procedures/Characteristics: Can be applied AC or DCEP Diameter x Length (AC, DC+)
(reverse polarity). Weave beads 2-3 times the electrode diameter 11814000
10 lb Box 5/32" x 14"
140 – 180
are preferred. Deposits are non-magnetic and machinability is (4.5 kg) (4.0 mm x 35.6 cm)
60 lb Bulk Pak 5/32" x 14"
poor. Interpass temperature should not exceed 500°F (260°C). Not  44441050
(27.2 kg) (4.0 mm x 35.6 cm)
140 – 180
recommended for build up of carbon steel. 10 lb Box 3/16" x 14"
11814100 175 – 225
(4.5 kg) (4.8 mm x 35.6 cm)
Applications: Rock Crushing and Mining: Crusher Roll, Jaws, Grizzly 60 lb Bulk Pak 3/16" x 14"
Bars, Screens, Grates, Impactor Bars, Dredge Pump Parts, Hammer  44441250 175 – 225
(27.2 kg) (4.8 mm x 35.6 cm)
Mill Hammers, Shovel Pads, Latch Pins, Dipper Front Edge and Teeth. 44441650
220 – 280
(27.2 kg) (6.4 mm x 45.7 cm)
Alloy Content – 18% (Carbon, Manganese, Molybdenum)
Iron Base

13

B. BUILD-UP AND JOINING OF MANGANESE STEEL

TRACKWEAR® - COATED Typical Chemical Composition:
1 TRACKWEAR is a high strength manganese steel electrode especially
developed for the build-up of parts subject to heavy battering loads,
Alloy Content – 19% (Manganese, Vanadium, Carbon)
Iron Base
such as railroad frogs and crossings. Its initial strength and hardness Typical Mechanical Properties:
is high and it work hardens quickly with minimal flow and roll over. Hardness (2 Layers) / Work Hardens to..........240 BHN / 500 BHN
It works well when applied to standard manganese steel alloy Tensile Strength...................................................128 ksi (880 MPa)
castings, nickel manganese steel alloy castings, and molybdenum Yield Strength........................................................85 ksi (585 MPa)
manganese steel castings. It is also compatible with any other Elongation................................................................................ 25%
standard manganese steel welding material that may have been
applied previously. Part Number Pkg
Dimensions Amperage
Welding Procedures/Characteristics: Can be applied AC or DC,
60 lb Bulk Pak 5/32" x 14"
either polarity (straight preferred). Deposits do not respond to heat 48701050
(27.2 kg) (4.0 mm x 35.6 cm)
100 – 160
treatment.. Weave beads 2–3x electrode diameter are preferred. 60 lb Bulk Pak 3/16" x 14"
 48701250 140 – 230
Machinability is poor. Not recommended for build-up of carbon steel. (27.2 kg) (4.8 mm x 35.6 cm)
Interpass temperature should not exceed 500°F (260°C) maximum. 60 lb Bulk Pak 1/4" x 18"
 48701650 200 – 300
(27.2 kg) (6.4 mm x 45.7 cm)
Applications: Railroad Frogs, Railroad Crossings, Track Castings,
Steel Mill Rolls, Wobbler Spindles, Coupling Boxes, Crusher
Equipment Parts
C. BUILD-UP AND JOINING OF BOTH MANGANESE STEEL AND CARBON STEELS

STOODY® 2110 - COATED Typical Mechanical Properties:
STOODY 2110 is a solid core extruded electrode with alloys in the Hardness:
coating designed for build-up of austenitic manganese steel parts 2 Layers (1020 Steel) / Work Hardens.............................. 200 BHN
subject to high impact loading without limitations to deposit thickness. Work hardens to.......................................................48-53 HRC
It is a modified high chromium-high manganese steel that combines 2 Layers (Mang. Steel)...................................................... 210 BHN
toughness and wear resistance. This alloy can be applied to low Work hardens to.......................................................50-55 HRC
carbon steel and used to join austenitic manganese steels to low 5 Layers (Mang. Steel)...................................................... 220 BHN
carbon steel. Work hardens to.......................................................50-55 HRC
Welding Procedures/Characteristics: Can be applied AC or DCEP Yield Strength.....................................................76.5 ksi (525 MPa)
(reverse polarity). Weldability is excellent with low spatter. Build-up is Elongation................................................................................ 40%
superior to other electrodes of this type. Use stringer or weave beads.
Deposits are dense, porosity-free, extremely tough and workhardens
Dimensions Amperage
rapidly. Cannot be flame cut; machinable with carbide tools, non- Part Number Pkg
Diameter x Length (AC, DC+)
magnetic. Not recommended for cast iron.
10 lb Vac Pak 1/8" x 14"
 11431300 100 – 130
Applications: Shovel Pads, Roll Crushers, Hammers, Shovel Teeth, (4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
Grate Bars, Carbon, Steel Frogs, Switch Points, Manganese Rail  10202800
(4.5 kg) (4.0 mm x 35.6 cm)
125 – 190
Components, Sugar Mill Hammers, Knives and Roll Flanges 10 lb Vac Pak 3/16" x 14"
 10202900 150 – 260
(4.5 kg) (4.8 mm x 35.6 cm)
Typical Chemical Composition: 10 lb Vac Pak 1/4" x 18"
Alloy Content – 31% (Manganese, Chromium, Nickel,  10203000 240 – 325
(4.5 kg) (6.4 mm x 45.7 cm)
Carbon, Silicon)
Iron Base
VERSALLOY™ PLUS - COATED Typical Mechanical Properties:

VERSALLOY PLUS is a modified austenitic stainless steel Hardness / Work Hardens to...........................230 BHN / 340 BHN
recommended for joining, rebuilding or cushion-overlaying on Tensile Strength...................................................116 ksi (800 MPa)
applications involving high strength, heat and corrosion resistance.
It is frequently used to join metals in dissimilar applications involving Part Number Pkg
Dimensions Amperage
stainless steels and low carbon steels. Diameter x Length (AC, DC+)
5 lb Vac Pak 3/32" x 14"
Welding Procedures/Characteristics: Can be applied AC or DCEP  11820600
(2.27 kg) (2.4 mm x 35.6 cm)
50 – 90
(reverse polarity) using a short to medium arc length. Apply in stringer 10 lb Vac Pak 1/8" x 14"
 11816900 75 – 125
or slight weave beads. Easy slag removal. (4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
 11820700 90 – 150
Applications: General purpose electrode used for joining stainless (4.5 kg) (4.0 mm x 35.6 cm)
steels to other alloys; also a good cushioning layer for hardfacing.
Alloy Content – 40% (Chromium, Nickel, Silicon,
Manganese, Carbon)
Iron Base
Stoody.com
14

D. BUILD-UP AND JOINING OF CAST IRONS
CASTWELD™ 55 (55% NICKEL TYPE) - COATED Typical Mechanical Properties:
CASTWELD 55 is for worn cast iron parts requiring build-up or
repair. Castweld 55 has good strength and tolerance to the high
Deposit Layers..................................................................Unlimited
Machinability............................................................................ Poor
1
phosphorus often found in cast irons. It is used as a general purpose
rod especially when welding thick sections. Castweld 55 is also
Dimensions Amperage
recommended for joining cast iron to dissimilar metals. Part Number Pkg
Diameter x Length (DC+)
Welding Procedures/Characteristics: Must be applied with DCEP 11375000

5 lb Vac Pak 3/32" x 14"
40 – 80
(2.27 kg) (2.4 mm x 35.6 cm)
(reverse polarity). When welding cast iron always clean the part,
10 lb Vac Pak 1/8" x 14"
preheat and slow cool. Use stringer bead technique (limit weave width  11369500
(4.5 kg) (3.2 mm x 35.6 cm)
70 – 110
to 3–4x electrode diameter). It’s preferable to run short (approx. 2") 10 lb Vac Pak 5/32" x 14"
11369400 100 – 140
weld beads and to use a skip welding technique. Peen immediately (4.5 kg) (4.0 mm x 35.6 cm)
after each weld. Short arc is recommended. Remove slag before
restriking electrode on previous weld bead. Composition meets AWS
A5.15/A5.15.1590 ENiFeCI-A.
Applications: Joining or build-up on cast iron parts, i.e. Pump
Housings, Engine Blocks, Assorted Castings, Sugar Mill Press Rolls,
Roll Flanges
Typical Chemical Composition: Nickel, Iron
Sugar Mill Roll Repair
CASTWELD™ 57 - COATED Typical Mechanical Properties:

CASTWELD 57 consistently produces weld deposits which exceed Tensile Strength.....................................................62 ksi (425 MPa)
the physical properties of standard Castweld 55. These have typical Yield Strength........................................................51 ksi (350 MPa)
weld deposit impact strengths of 1 to 9 foot pounds. Castweld 57 Elongation.................................................................................. 7%
can achieve impact strengths of 10 to 15 foot pounds. Castweld 57 Charpy Impact Strength...........................................12.5 ft lb (17 J)
is used on worn cast iron parts requiring build up or joining but not (@ room temperature)
needing tight dimensional control or machining. Castweld 57 has
good tolerance for high phosphorus often found in cast iron to Part Number Pkg
Dimensions Amperage
dissimilar metals.
10 lb Vac Pak 1/8" x 14"
Applications: Joining dissimilar metals to cast iron, Joining or build up 11956900 70 – 110
(4.5 kg) (3.2 mm x 35.6 cm)
of cast iron parts, Engine Blocks, Pump Housings, Assorted Castings 11956800
10 lb Vac Pak 5/32" x 14"
100 – 140
(4.5 kg) (4.0 mm x 35.6 cm)
Typical Chemical Composition: Carbon, Manganese, Nickel, 10 lb Vac Pak 3/16" x 14"
11951100 120 – 170
Silicon, Iron (4.5 kg) (4.8 mm x 35.6 cm)
CASTWELD™ 99 (99% NICKEL TYPE) - COATED Part Number Pkg

Dimensions Amperage
CASTWELD 99 makes a softer deposit than Castweld 55 and is
preferred if machining of the deposit is required following welding of 5 lb Vac Pak 3/32" x 14"
11375100 40 – 80
(2.27 kg) (2.4 mm x 35.6 cm)
cast iron parts. 10 lb Vac Pak 1/8" x 14"
 11375200 70 – 110
(4.5 kg) (3.2 mm x 35.6 cm)
Welding Procedures/Characteristics: Must be applied with DC
10 lb Vac Pak 5/32" x 14"
reverse polarity. When welding cast iron always clean the part, preheat 11375300
(4.5 kg) (4.0 mm x 35.6 cm)
100 – 140
and slow cool. Use stringer bead technique (limit weave width to
3–4x electrode diameter). It’s preferable to run short (approx. 2") weld
beads and to use a skip welding technique. Peen immediately after
each weld. Short arc is recommended. Remove slag before restriking
electrode on previous weld bead.
Applications: Repair of cast iron, particularly hairline cracks and
casting defects.

15
GROUP 2: METAL TO METAL WEAR (LOW ALLOY IRON BASED)


STOODY 1105 is a solid core electrode with an extruded coating Hardness:
containing the alloying elements. It provides good weldability and a (1/2" weave beads – air cooled)
2 high deposition rate. It bonds readily to carbon and low alloy steels.
Deposit properties are the same as those of Stoody 105 wire.
2 Layers - 1045 steel................................................38-42 HRC
For hot wear applications up to 600°F (315°C).
Welding Procedures/Characteristics: Can be applied in stringer

Dimensions Amperage
or weave beads. Runs well on DC, either polarity; highest deposition Part Number Pkg
Diameter x Length (DC±)
rate with DCEN (straight polarity). Limit layers to four. Forgeable
10 lb Vac Pak 1/8" x 14"
at red heat. Machinable with carbide tools. Not recommended for  11345100
(4.5 kg) (3.2 mm x 35.6 cm)
80 – 150
manganese steels or cast iron. Deposit is magnetic on carbon and low 10 lb Vac Pak 5/32" x 14"
 11173800 140 – 210
alloy steels. (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Vac Pak 3/16" (4.8 mm) x 14"
 11173900 165 – 250
Applications: Tractor Rollers, Tractor Idlers, Arch Wheels, Shovel (4.5 kg) (4.8 mm x 35.6 cm)
Rollers and Idlers Sprockets, Drive Tumblers, Churn Drills, Charging
Car Wheels, Wobblers, Coupling Boxes, Sugar Mill Sprockets, Gears
Alloy Content – 5% (Chromium, Manganese, Silicon,
Molybdenum, Vanadium, Carbon)
Iron Base
Sugar Mill Sprockets can be repaired with

Stoody 1105 and Super Build Up.

STOODY 1102 is a solid core electrode designed for wear resistance Hardness:.......................................................................52-58 HRC
in metal to metal applications. It has an extruded coating that contains
the alloying elements. Stoody 1102 has an all weld metal composition Part Number Pkg
Dimensions Amperage
and physical properties similar to those of H-12 tool steel. Weldability Diameter x Length (DC±)
is very good. It is good for hot wear applications up to 1100°F (593°C)  11857000
10 lb Vac Pak 1/8" x 14"
125 – 150
and can be machined using carbide tools. (4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
 11857100 140 – 200
Welding Procedures/Characteristics: Can be applied DC either (4.5 kg) (4.0 mm x 35.6 cm)
polarity - DCEP (reverse preferred) using stringer or weave beads.
Multiple layers (up to 4 layers) can be applied without difficulty when
proper preheat, interpass temperature and cooling rates are observed.
Applications: Cable Sheaves, Forging Dies, Crane Wheels, Hot and
Cold Shear Blades, Drill Pipe Hard Banding, Hot Work Extrusion Rolls
Alloy Content – 11% (Chromium, Molybdenum, Tungsten,
Manganese, Silicon, Carbon, Vandium)
Iron Base
Bearing Housing
Stoody.com
16

RAIL END 932 - COATED Typical Mechanical Properties:
STOODY Rail End 932 is a solid cored electrode designed specifically Impact Resistance............................................................. Excellent
for repair of carbon steel railroad track components. It has excellent Abrasion Resistance........................................................ Moderate
tensile strength to maintain the desired rail dimensions. Rail End 932
has fine weldability and a good contour. It has a low hydrogen type of
Hardness........................................................................38-40 HRC
Deposit Layers.................................................................... Multiple
2
coating and is formulated for welding onto high carbon steel rails and Tensile Strength.................................................150 ksi (1035 MPa)
frogs. It is not intended for use on manganese steel.
Welding Procedures/Characteristics: DCEP (reverse polarity) Dimensions Amperage
Part Number Packaging
recommended, using either stringer or weave beads. Weldability is
very good and can be applied in multiple layers with proper preheat 11704800
10 lb Vac Pak 1/8" x 14"
100-160
(4.5 kg) (3.2 mm x 35.6 cm)
and interpass temperature procedures. Designed for high carbon steel
10 lb Vac Pak 5/32" x 14"
rails and frogs, not for use on manganese steel 11704700
(4.5 kg) (4.0 mm x 35.6 cm)
140-240
10 lb Vac Pak 3/16" x 14"
Applications: Carbon Steel Rail Ends, Wheel Burns, Frogs, Crossings  11504600
(4.5 kg) (4.8 mm x 35.6 cm)
180-280
Typical Chemical Composition: 10 lb Vac Pak 1/4" x 14"

 11704600 200-330
(4.5 kg) (6.4 mm x 35.6 cm)
Alloy Content – 6% (Carbon, Chromium, Manganese,
Molybdenum, Silicon)
Iron Base
Rail Ends

17

IMPACT AND MODERATE TO SEVERE ABRASION

STOODY® SELF-HARDENING - COATED Typical Mechanical Properties:
3 STOODY SELF-HARDENING, is a solid core electrode with an Hardness:
All Weld Metal................................................................52-58 HRC
extruded coating containing the alloying elements. It is magnetic on
carbon or low alloy steels. 2 Layers (weave beads) - Mild Steel..........................52-56 HRC
Water-quenched from 1700°F (925°C).......................56-59 HRC
Welding Procedures/Characteristics: Can be applied AC or DCEP Furnace-cooled from 1700°F (925°C)........................19-22 HRC
(reverse polarity). Out of position characteristics are limited. Limit 2 Layers (weave beads) - 1045 Steel.........................54-58 HRC
weave beads to 3/4" or use stringers. Maximum of three layers if a Water-quenched from 1700°F (925°C).......................56-60 HRC
crack free deposit is desired. Can be applied to carbon, low alloy, and Furnace-cooled from 1700°F (925°C)........................19-23 HRC
manganese steel. Can be forged at red heat; not readily machinable.
Applications: Churn Drills, Trailer Hitch, Machine Components, Part Number Packaging
Dimensions Amperage
Bearings, Sliding Metal Parts, Sugar Cane Harvesters, Mill Press Rolls Diameter x Length (AC, DC+)
10 lb Box 1/8" x 14"
Typical Chemical Composition:  11172400
(4.5 kg) (3.2 mm x 35.6 cm)
110 – 150
Alloy Content – 12% (Chromium, Manganese, Silicon, Carbon) 10 lb Box 5/32" x 14"
 11172500 150 – 200
Iron Base (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Box 3/16" x 14"
11172600 175 – 275
(4.5 kg) (4.8 mm x 35.6 cm)

STOODY 33 is an all-position tubular electrode recommended where Abrasion Resistance...............................................................Good
sound deposits with low coefficient of friction are desired. It bonds Impact Resistance............................................................ Moderate
well with carbon, low alloy, and manganese steels, and polishes to Hardness:
a mirror finish. Multiple layer deposits are sound, and can be heat On Carbon Steel.......................................................42-46 HRC
treated. Stoody 33 has a versatile balance of abrasion wear resistance On Manganese Steel................................................37-41 HRC
and impact strength. Magnetic:
On Carbon Steel............................................................. Slightly
Welding Procedures/Characteristics: Can be applied AC or DC, On Manganese Steel............................................................. No
either polarity - DCEP (reverse preferred). Can be applied in multiple
layers. With proper welding procedures, can be applied crack-free.
Dimensions Amperage
The deposit is non-machinable and can be applied to carbon, low Part Number Packaging
alloy and manganese steels.
10 lb Vac Pak 5/32" x 14"
 11305700 120 – 165
Applications: Cement Mill Gudgeons, Pump Shells, Rendering (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Vac Pak 3/16" x 14"
Screws, Debarking Hammers, Dredge Parts, Friction Type Guides,  11305600
(4.5 kg) (4.8 mm x 35.6 cm)
160 – 250
Hog Anvils
Alloy Content – 32% (Chromium, Carbon, Manganese,
Molybdenum, Nickel, Silicon)
Iron Base

STOODY 19 is a solid core electrode with an extruded coating Hardness:
containing the alloying elements. This electrode has excellent welder 2 Layers - Mang. Steel.............................................45-49 HRC
appeal. It bonds well with carbon or alloy steel including manganese. 2 Layers - Med. Carbon...........................................51-55 HRC
Welding Procedures/Characteristics: Apply in weave beads using

Dimensions Amperage
AC or DC, either polarity - DCEP (reverse preferred). Limit to two Part Number Packaging
layers. A severe water quench should be avoided. Easy slag removal 10 lb Vac Pak 1/8" x 14"
with excellent out of position characteristics. Deposits are slightly  11360000 90 – 130
(4.5 kg) (3.2 mm x 35.6 cm)
magnetic on carbon and low alloy steels. Not machinable or forgeable.  11356700
10 lb Vac Pak 5/32" x 14"
120 – 160
Deposits will develop cross checks (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Vac Pak 3/16" x 14"
 11356800 140 – 220
Applications: Crusher Rolls, Dredge Pump Shells Impellers, Impact (4.5 kg) (4.8 mm x 35.6 cm)
Breaker Bars Scrapers 10 lb Vac Pak 1/4" x 18"
11356900 175 – 300
(4.5 kg) (6.4 mm x 45.7 cm)
Alloy Content – 26% (Chromium, Carbon, Molybdenum,
Manganese, Silicon)
Iron Base
Stoody.com
18

STOODY® 21 - COATED
STOODY 21 is a tubular electrode with a graphitic coating. It bonds
Typical Mechanical Properties:
Hardness: 3
well with cast iron, carbon or low alloy steel. It is slightly magnetic on 2 Layers - Mang. Steel.............................................46-50 HRC
carbon and low alloy steels, non-magnetic on manganese. It has good 2 Layers - Med. Carbon...........................................52-56 HRC
impact and abrasion characteristics. For hot wear applications up to 800°F (425°C).
Welding Procedures/Characteristics: Applied DC, either polarity -

Dimensions Amperage
DCEP (reverse preferred). Limit to two layers. A severe water quench Part Number Packaging
should be avoided. No slag interference. Limited to flat welding only. 10 lb Box 1/8" x 14"
Deposits will cross check. Stringer beads recommended. Deposits are  11172700 90 – 130
(4.5 kg) (3.2 mm x 35.6 cm)
not machinable or forgeable. 10205200
90 – 130
(22.7 kg) (3.2 mm x 35.6 cm)
Applications: Shells, Compactor, Buckets, Mill Hammers, Bucket 10 lb Box 5/32" x 14"
 11172900 120 – 160
Teeth, Dredge Pump (4.5 kg) (4.0 mm x 35.6 cm)
50 lb Bulk Pak 5/32" x 14"
 10205600 120 – 160
Typical Chemical Composition: (22.7 kg) (4.0 mm x 35.6 cm)
Alloy Content – 23% (Chromium, Carbon, Silicon, Manganese,  11173000
10 lb Box 3/16" x 14"
140 – 220
(4.5 kg) (4.8 mm x 35.6 cm)
Molybdenum)
50 lb Bulk Pak 3/16" x 14"
Iron Base  10205700
(22.7 kg) (4.8 mm x 35.6 cm)
140 – 220
10 lb Box 1/4" x 14"
 11173100 175 – 300
(4.5 kg) (6.4 mm x 35.6 cm)
 10205800 175 – 300
(22.7 kg) (6.4 mm x 35.6 cm)

STOODY 31 is a tubular electrode containing the alloying elements Hardness:
and has an extruded coating. Welding characteristics are excellent. 2 Layers - Mang. Steel.............................................47-49 HRC
Deposits have a low coefficient of friction and provide good 2 Layers - Carbon Steel...........................................45-48 HRC
resistance to corrosion and heat. Can be applied to carbon, alloy For hot wear applications up to 950°F (510°C).
and manganese steels. It offers an outstanding balance of abrasion
resistance and impact strength. Part Number Packaging
Dimensions Amperage
Welding Procedures/Characteristics: Applied DC, either polarity - 10 lb Vac Pak 1/8" x 14"
DCEP (reverse preferred) using either stringer beads or weave beads.  10206300 100 – 120
(4.5 kg) (3.2 mm x 35.6 cm)
Weldability is excellent for out of position work with complete slag  10206400
10 lb Vac Pak 5/32" x 14"
120 – 180
coverage that is virtually self-removing. Deposits are not machinable (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Vac Pak 3/16" x 14"
or forgeable.  10206500
(4.5 kg) (4.8 mm x 35.6 cm)
170 – 240
Applications: Bucket Arms, Chain Links, Rolling Mill Guides, Pulleys, 10 lb Vac Pak 1/4" x 14"
 10206600 250 – 325
(4.5 kg) (6.4 mm x 35.6 cm)
Scrapers, Buckets, Blades
Alloy Content – 34% (Chromium, Molybdenum, Carbon,
Silicon, Manganese)
Iron Base
Agricultural Disc Blade Agricultural Noble-Type Sweep

19


BTS - BARE Typical Mechanical Properties:
3 BTS is a bare tubular rod for oxy-fuel applications. Good for metal-to- Hardness:
As Deposited............................................................56-60 HRC
metal wear and earth abrasion. Particularly suited where thin deposits
are required. Deposits exhibit a low coefficient of friction and polishes For hot wear applications up to 900°F (480°C).
to a mirror finish under earth abrasion. Can be applied to carbon, low
alloy and manganese steels.
Part Dimensions
Packaging
Welding Procedures/Characteristics: Use 20 to 40 drill-size tip; use Number Diameter x Length
excess acetylene feather 3x length of inner cone. Clean rust, scale  10207800
60 lb Carton 5/32" x 28"
and dirt from part. Heat part to “sweating” temperature and apply with (27.2 kg) (4.0 mm x 71 cm)
60 lb Carton 3/16" x 28"
minimum dilution. A minimum deposit thickness of 1/16" (1.6 mm) is  10207900
(27.2 kg) (4.8 mm x 71 cm)
recommended. Deposits are not forgeable or machinable; magnetic on 60 lb Carton 1/4" x 28"
10208000
carbon and alloy steels. (27.2 kg) (6.4 mm x 71 cm)
Applications: Cultivator Discs, Bird Machine Screws, Plowshares,

Conveyor/Classifier Flights, Sand Chutes, Subsoiler Blades, Sweeps,
Chisel Points
Alloy Content – 39% (Chromium, Carbon, Nickel, Silicon,
Manganese)
Iron Base

Hardness:
STOODY 35 is a solid core electrode with a heavy extruded coating 2 Layers - 1045 plate as welded..............................53-57 HRC
containing the alloy elements. Weldability is excellent. Can be applied 2 Layers (weave beads) - Mang. Steel.....................50-53 HRC
to carbon alloy and manganese steels. Deposits may workharden to...................................58-60 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, For hot wear applications up to 950°F (510°C).
either polarity - DCEP (reverse preferred). Use straight polarity to
increase deposition rate. Can be applied in stringer or weave beads. Part
Packaging
Dimensions Amperage
A two layer deposit should be made to assure proper chemistry for
best wear results. Deposits are not machinable or forgeable. 10 lb Vac Pak 1/8" x 14"
 11322900 125 – 175
(4.5 kg) (3.2 mm x 35.6 cm)
Applications: Teeth, Screws, Tile Mixer Paddles, Crushing  11318200
10 lb Vac Pak 5/32" x 14"
175 – 250
(4.5 kg) (4.0 mm x 35.6 cm)
Equipment, Sugar Mill Combs, Elevator Screw Flights, Press Rolls,
10 lb Vac Pak 3/16" x 14"
Scrappers, Roll Flanges  11318300
(4.5 kg) (4.8 mm x 35.6 cm)
225 – 300
10 lb Vac Pak 1/4" x 18"
Typical Chemical Composition:  11318400 275 – 350
(4.5 kg) (6.4 mm x 45.7 cm)
Alloy Content – 38% (Chromium, Carbon, Silicon,
Manganese)
Iron Base
Shear Blade Housing
Stoody.com
20

CTS - COATED Typical Mechanical Properties:
CTS is a tubular electrode containing granular alloying elements.

Hardness:
2 Layers (weave beads) - Med. Carbon...................57-61 HRC
3
It has a dipped graphitic coating. Because of its high manganese 2 Layers (weave beads) - Mang. Steel....................47-51 HRC
content, deposits offer good resistance to impact as well as abrasion For hot wear applications up to 900°F (480°C).
resistance. It is an excellent choice for hardfacing on cast iron.
Welding Procedures/Characteristics: Can be applied AC or DC, Part
Packaging
Dimensions Amperage
either polarity - DCEP (reverse preferred) using either stringer beads
or weave beads - 1" (2.54 cm) wide beads preferred. Limit deposits 60 lb Bulk Pak 1/8" x 14"
10207000 125 – 175
(27.2 kg) (3.2 mm x 35.6 cm)
to two layers. Recommended for flat welding only. Can be applied to 60 lb Bulk Pak 1/4" x 18"
carbon, low alloy and austenitic manganese steels. Deposits are not  10207300 275 – 350
(27.2 kg) (6.4 mm x 45.7 cm)
machinable or forgeable.
Applications: Crushing Applications, Pug Mill Paddles, Sintering
Mill Breakers/Bars, Cement Mill Die Rings, Railroad Tie Tamper Tips,
Sugar Mill Press Roll Flanges
Alloy Content – 38% (Chromium, Manganese, Carbon,
Silicon, Molybdenum)
Iron Base

STOODY 2134 is a tubular electrode containing granular alloying Hardness:
elements. The coating is graphitic. It exhibits excellent abrasion 2 Layers (weave beads) - 1045 Plate
resistance in fine, sandy soils. It is the best choice for high abrasion as welded.............................................................56-60 HRC
accompanied by high impact. It is also a good choice for hardfacing Line-cooled from 1750°F (954°C)........................48-51 HRC
on cast iron parts. Water-quenched from 1750°F (954°C).................63-65 HRC
2 Layers (weave beads) - Mang. Steel....................45-50 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, Deposits may work harden 5 to 6 HRC
either polarity - DCEP (reverse preferred). For AC applications For hot wear applications up to 950°F (510°C).
welding machines with minimum of 70 volts OCV recommended.
Limit deposits to two layers. Welds extremely well at low amperages.
Part Dimensions Amperage
Recommended for flat welding only. Weldability is very good when Number
Packaging
proper procedures are followed. Easy slag removal. For use on 10 lb Box 1/8" x 14"
carbon, low alloy, and manganese steels. Deposits are not machinable 11919100 100 – 150
(4.5 kg) (3.2 mm x 35.6 cm)
or forgeable. 10 lb Box 5/32" x 14"
100 – 155
 11276800
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Crusher Rolls, Pit Scraper, Mill Hammers, Bucket 60 lb Bulk Pak 5/32" x 14"
 10208300 100 – 155
Teeth, Impactor Bars (final pass), Sugar Mill Shredder Anvils, (27.2 kg) (4.0 mm x 35.6 cm)
Hammers, Knives, Press Rolls, Scrappers 10 lb Box 3/16" x 14"
 11276700 150 – 210
(4.5 kg) (4.8 mm x 35.6 cm)
Typical Chemical Composition:  10208400
60 lb Bulk Pak 3/16" x 14"
150 – 210
(27.2 kg) (4.8 mm x 35.6 cm)
Alloy Content – 36% (Chromium, Carbon, Molybdenum,
Manganese, Silicon)  10208500
(27.2 kg) (6.4 mm x 35.6 cm)
180 – 300
Iron Base
Manganese Break Bar Crusher Debarking Hammers

21


STOODY® XHC - COATED Typical Mechanical Properties:
3 STOODY XHC is a solid core electrode with an extruded graphitic Hardness:
1 Layer (weave beads)
coating containing the alloying elements. Deposits are highly resistant
to both sliding and grinding abrasion. A very good choice for Med. Carbon Steel..............................................60-66 HRC
hardfacing on cast iron. 1 Layers (weave beads) - Mang. Steel.....................50-55 HRC
Welding Procedures/Characteristics: Can be AC or DC, either
polarity - DCEP (reverse preferred) using either stringer or weave
Dimensions Amperage
beads (1" (2.5 cm) wide beads preferred). Limit deposits to two layers. Part Number Packaging
Considerable cross checking is normal. Bonds well to manganese, 10 lb Box 1/8" x 14"
carbon and alloy steels. In addition to its excellent weldability it has a  11383000 100 – 150
(4.5 kg) (3.2 mm x 35.6 cm)
very high deposition rate. Deposits are not machinable or forgeable 10 lb Box 5/32" x 14"
125 – 250
 11382700
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Grader Blades, Harrow Plows, Slurry Pipe, Sugar Cane 10 lb Box 3/16" x 14"
 11382500 150 – 300
Harvesters, Mill Shredder Anvils, Combs, Elevator Screw Flights, (4.5 kg) (4.8 mm x 35.6 cm)
Press Rolls, Scrappers 10 lb Box 1/4" x 14"
11382400 250 – 375
(4.5 kg) (6.4 mm x 35.6 cm)
Alloy Content – 35% (Chromium, Carbon, Manganese,
Silicon, Molybdenum)
Iron Base
SUPER 20 - COATED Typical Mechanical Properties:

SUPER 20 is a solid core electrode with a heavy extruded coating Hardness:
containing the alloying elements. It’s extremely good wear resistance 1 Layer - Mang. Steel...............................................58-63 HRC
is attributed to the addition of molybdenum, tungsten and chromium. 1 Layer - Carbon Steel.............................................60-65 HRC
Welding Procedures/Characteristics: Can be applied DCEP
(reverse polarity). Weld with a short arc. Can be applied either as
Dimensions Amperage
stringer or weave beads. Limit to one layer. Deposits will exhibit cross Part Number Packaging
checking patterns normal for high alloys. Deposits are not machinable 10 lb Vac Pak 1/8" x 14"
or forgeable.  46520810 70 – 160
(4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
Applications: Crusher Parts, Coke Pusher Shoes, Ash Fan Blade,  46521010
(4.5 kg) (4.0 mm x 35.6 cm)
130 – 250
Hot Slag Dipper Teeth, Spiral Conveyors, Pug Mill Paddles, Feed Mill 10 lb Vac Pak 3/16" x 14"
46521210 200 – 300
Hammers, Sintering Plant Parts, Anhydrous Ammonia Plows (4.5 kg) (4.8 mm x 35.6 cm)

Alloy Content – 39% (Chromiun, Molybdenum, Carbon,
Tungsten, Silicon, Manganese)
Iron Base
STOODY® 45 - COATED Typical Chemical Composition:

STOODY 45 is an alloy coated electrode capable of high abrasion Alloy Content – 48% (Chromiun, Molybdenum, Niobium,
resistance, high corrosion resistance and high hardness at elevated Carbon, Tungsten, Manganese,
temperatures. This electrode contains high niobium and molybdenum, Vanadium, Silicon)
which contributes to its excellent high temperature abrasion Iron Base
resistance. Can withstand temperatures up to 1400°F (760°C). Typical Mechanical Properties:
Welding Procedures/Characteristics: Can be applied in stringer Abrasion Resistance...............................................................Good
or weave beads using DCEP (reverse polarity). Limit deposits to two Impact Resistance..................................................................... Low
layers maximum. Bonds well with carbon, low alloy and manganese Corrosion Resistance..............................................................Good
steels. Hardness........................................................................59-61 HRC
Deposit Layers...............................................................................2
Applications: Iron & Steel Industry: Guides, Sinter Plant Parts, Blast For hot wear applications up to 1400°F (760°C).
Furnace Parts, Slag Rakes, Hot Wire Guide, Hot Ash Elbows, Exhaust
Fan Blades, Crushers, Coke Pusher Shoes, Hot Screens.
Dimensions Amperage
Cement and Refractory: Cement Screws, Cement Dryers, Hot Diameter x Length (DC+)
Cement Cones, Cement Furnace Parts, Mixer Blades, Presses. 12014700
10 lb Box 3/16" x 14"
170 – 220
(4.5 kg) (4.8 mm x 35.6 cm)
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws,
Slurry Pipes.
Products marked by the “ n ” symbol are typically stocked items. All others manufactured upon customer request - may require a minimum
Stoody.com
22
GROUP 4: METAL TO EARTH FOR EXTREME

ABRASION AND LOW IMPACT
AC-DC BOROD® - COATED Typical Chemical Composition:
AC-DC BOROD is similar to Tube Borium in all respects except Alloy Content:
Iron Base
Tungsten Carbide - 60% 4
particle mesh size, which is finer (425 microns down) to provide
deposits resembling a fine grit sandpaper. Its deposit is
Dimensions Amperage
heterogeneous consisting of tungsten carbide particles suspended Part Number Packaging Grain Size
in a tungsten steel matrix. Borod deposits generally provide slightly
10 lb Vac Pak 40 - Down 1/8" x 14"
increased abrasion protection.  10234400 80 – 100
(4.5 kg) (425µ – Down) (3.2 mm x 35.6 cm)
10 lb Vac Pak 40 - Down 5/32" x 14"
Welding Procedures/Characteristics: For AC-DC Borod, use  10234600
(4.5 kg) (425µ – Down) (4.0 mm x 35.6 cm)
100 – 120
minimum amperage to minimizer dilution. Use AC or DCEP (reverse 10 lb Vac Pak 40 - Down 3/16" x 14"
 10234800 120 – 150
polarity). Avoid multiple layers; use stringer beads. For hot wear (4.5 kg) (425µ – Down) (4.8 mm x 35.6 cm)
application up to 900°F (482°C).Applications: Log Grapplers, Concrete
Pug Mill Paddles, Ash Plows, Ore Chutes, Sand Slinger Buckets
BARE BOROD® - BARE Typical Chemical Composition:

BARE BOROD is similar to Tube Borium in all respects except Alloy Content: Tungsten Carbide - 60%
particle mesh size, which is finer (40 down) to provide deposits Iron Base
resembling a fine grit sandpaper. Its deposit is heterogeneous
consisting of tungsten carbide particles suspended in a tungsten steel Part Number Packaging Grain Size
Dimensions
matrix. Borod deposits generally provide slightly increased abrasion Diameter x Length
protection. 10 lb Box 40 - Down 1/8" x 14"

 10231300
(4.5 kg) (425µ – Down) (3.2 mm x 35.6 cm)
Welding Procedures/Characteristics: For Bare Borod adjust excess 10 lb Box 40 - Down 5/32" x 14"
10231700
acetylene flame 3x length of inner cone. Use torch tip size larger than (4.5 kg) (425µ – Down) (4.0 mm x 35.6 cm)
normally used to weld same diameter mild steel rod. Sweat deposit to 60 lb Bulk Pak 40 - Down 5/32" x 28"
10234000
(27.2 kg) (425µ – Down) (4.0 mm x 71 cm)
parent metal, applying with minimum dilution. Avoid multiple layers. 10 lb Box 40 - Down 3/16" x 14"
For hot wear application up to 900°F (482°C). 10231900
(4.5 kg) (425µ – Down) (4.8 mm x 35.6 cm)
Applications: Irrigation Shovel, Bean Knife, Chisel Tooth, Twisted

Chisel, Auger Bits, Conveyor Fans, Anvil Knives
AC-DC TUBE BORIUM® - COATED Applications: Furrowing Shovel, Subsoiler Point, Rasp Bars, Tool
AC-DC TUBE BORIUM is manufactured by metering crushed tungsten Joints, Muller PlowsTypical Chemical Composition:
carbide particles of controlled mesh size into steel tubes. The AC-DC Alloy Content: Tungsten Carbide - 60%
Borium receives a thin graphitic coating. Borium is available in a Iron Base
variety of particle sizes; fine mesh sizes increase wear resistance,
coarse sizes improve cutting efficiency. BORIUM deposits absorb Dimensions Amperage
Part Number Packaging Grain Size
more impact than the finer BOROD overlays because more matrix
is exposed. 10 lb Vac Pak 30 x 40 1/8" x 14"
 10229100 80 – 100
(4.5 kg) (600µ - 425µ) (3.2 mm x 35.6 cm)
Welding Procedures/Characteristics: For AC-DC Borium, use  10229300
10 lb Vac Pak 20 x 30 5/32" x 14"
100 – 120
(4.5 kg) (850µ – 600µ) (4.0 mm x 35.6 cm)
minimum amperage to minimize dilution. Can be applied AC or DCEP
10 lb Vac Pak 20 x 30 3/16" x 14"
(reverse polarity). Apply in flat or inclined position. Use a stringer  10229500
(4.5 kg) (850µ – 600µ) (4.8 mm x 35.6 cm)
120 – 150
bead. Avoid multiple layers. Maximum working temperature 900°F. 10 lb Vac Pak 10 x 30 1/4" x 14"
10229700 140 – 165
(4.5 kg) (2000µ - 600µ) (6.4 mm x 35.6 cm)
ACETYLENE TUBE BORIUM® - BARE Part Number Packaging Grain Size

Dimensions
Diameter x Length
ACETYLENE TUBE BORIUM is manufactured by metering crushed
tungsten carbide particles of controlled mesh size into steel tubes. 60 lb Bulk Pak 30 x 40 7/64" x 28"
11895000
(27.2 kg) (600µ - 425µ) (2.8 mm x 71 cm)
Borium is available in a variety of particle sizes; fine mesh sizes 10 lb Box 30 x 40 1/8" x 14"
increase wear resistance, coarse sizes improve cutting efficiency.  10227100
(4.5 kg) (600µ - 425µ) (3.2 mm x 35.6 cm)
Borium deposits absorb more impact than the finer Borod overlays 10227300
60 lb Bulk Pak 30 x 40 1/8" x 28"
because more matrix is exposed. (27.2 kg) (600µ x 425µ) (3.2 mm x 71 cm)
10 lb Box 20 x 30 5/32" x 14"
 10227500
Welding Procedures/Characteristics: For ATB, adjust excess (4.5 kg) (850µ - 600µ) (4.0 mm x 35.6 cm)
acetylene flame 3x length of inner core. Use torch tip size larger than 10 lb Box 30 x 40 5/32" x 28"
 11429000
(4.5 kg) (600µ - 425µ) (4.0 mm x 71 cm)
normally used to weld same diameter mild steel rod. Sweat deposits 10 lb Box 20 x 30 3/16" x 14"
to parent metal with minimum dilution. Limit to one layer. Maximum 10227900
(4.5 kg) (850µ – 600µ) (4.8 mm x 35.6 cm)
working temperature is 900°F (482°C). 10 lb Box 30 x 40 3/16" x 14"
 10228100
(4.5 kg) (600µ – 425µ) (4.8 mm x 35.6 cm)
Applications: Plow Shares, Cane Knives, Teeth, Tool Drill Bits 10 lb Box 30 x 40 1/4" x 14"
10228700
(4.5 kg) (600µ - 425µ) (6.4 mm x 35.6 cm)
Alloy Content: Tungsten Carbide - 60%
Iron Base

23


STOODY TB-2954 - BARE Typical Chemical Composition
4 Stoody TB-2954 bare oxy-acetylene hardfacing rod is used primarily Alloy Content: Tungsten Carbide - 60%
Iron Base
for grain mill hammers. It has extreme abrasion resistance and low
impact resistance. It is manufactured by metering crushed tungsten Dimensions
carbide particles with a mesh size of 100 – 250 into steel tubes. Part Number Packaging Grain Size
Diameter x Length
Applications: Grain Mill Hammers 11466900

60 lb Bulk Pak 100 - 250
3/16" (4.8 mm) x 28"
(27.2 kg) (150µ - 60µ)
STOODY TB-20062 - BARE Typical Chemical Composition:

Stoody TB-20062 is a GTAW rod intended for metal-to-earth Alloy Content: Tungsten Carbide - 60%
applications involving extreme abrasion and moderate impact. It is Iron Base
manufactured by metering crushed tungsten carbide particles of Dimensions
controlled mesh size into steel tubes. Part Number Packaging Grain Size
Diameter x Length
Applications: Wear Plates, Tool Drill Bits 11706300

60 lb Bulk Pak 10 x 20 Diameter x Length
(27.2 kg) (2000µ - 850µ) 5/16" (8.0 mm) x 28"
TUBE BORIUM® H - BARE Applications: Churn Drills, Cable Tools, Rotary Drill Bits
TUBE BORIUM H was developed for the hardfacing of drill bits for Typical Chemical Composition:
use in hard rock areas. The percentage of tungsten carbide has Alloy Content: Tungsten Carbide - 40%
been reduced in these products, making them more impact resistant Iron Base
allowing the material to be used in multiple layer applications.
Welding Procedures/Characteristics: Designed for multiple layers. Part Number Packaging Grain Size
Dimensions
Diameter x Length
Adjust excess acetylene flame 3x length of inner cone. Use torch tip
size larger than normally used to weld same diameter mild steel rod. 60 lb Bulk Pak 40 - Down 5/32" x 28"
10240000
(27.2 kg) (425µ – Down) (4.0 mm x 71 cm)
Sweat deposits to parent metal with minimum dilution. For hot wear 60 lb Bulk Pak 40-Down 3/16" x 28"
applications up to 900°F (482°C).  10240100
(27.2 kg) (425µ – Down) (4.8 mm x 71 cm)
HORSESHOE BORIUM® - BARE Applications: Horseshoes

HORSESHOE BORIUM weld deposit contains relatively large Typical Chemical Composition:
undissolved tungsten carbide particles which provides a maximum Alloy Content: Tungsten Carbide - 60%
non-slipping surface. Iron Base
Welding Procedures/Characteristics: Adjust excess acetylene flame
3x length of inner cone. Use torch tip size larger than normally used Dimensions
Diameter x Length
to weld same diameter mild steel rod. Sweat deposits to parent metal
with minimum dilution. Limit to one layer. 10 lb Box 8 x 10 1/4" (6.4 mm) x 14"
 10228900
(4.5 kg) (2360µ – 2000µ) (6.4 mm x 35.6 cm)
Stoody.com
24

STOODY® 160-E - COATED Typical Mechanical Properties:
STOODY 160-E coated electrode consists of tungsten carbide Abrasion Resistance......................................................... Excellent
Tungsten Carbide Hardness......................................2200-2400 HV
4
particles in a nickel silicon boron matrix. This microstructure
(approximately 55% by weight) gives Stoody 160-E superior Matrix Hardness Single Layer........................................50-60 HRC
toughness, corrosion and excellent fine particle erosion resistance in Matrix Hardness Two Layer...........................................50-60 HRC
slurry type applications. Deposit Layers..............................................................2 Maximum
Surface Cross Check................................ Depends on application
Applications: Dredge Rotary Cutter Heads, Pipe Id & Filtering
Screens, Drill Bits & Stabilizers
Dimensions Amperage
Typical Chemical Composition: Diameter x Length (DC+)
Tungsten Carbide Particles in a Nickel-Silicon-Boron Matrix  11897400

10 lb Vac Pak 3/16" x 14"
130-155
(4.5 kg) (4.8 mm x 35.6 cm)
VANCAR® G - BARE FOR OXY-FUEL Applications: Ripper Shanks, Impellers, Stabilizers,

VANCAR G fabricated rods contain specially formulated vanadium PVC Plastic Mixer Paddles
tungsten carbide particles approximately equal to tungsten carbide Typical Chemical Composition:
in hardness but only half as heavy. Vancar’s greatest advantage Alloy Content: 41% (Vanadium, Tungsten, Chromium,
over tungsten carbide is that it can be applied in multiple layers and Carbon, Silicon, Boron, Molybdenum,
still retain its original hardness due to uniform distribution of the Nickel, Manganese)
carbide particles. This provides wear rates that remain very uniform Iron Base
throughout the life of the deposit.
Welding Procedures/Characteristics: Designed for multiple layers. Dimensions
Adjust excess acetylene flame 3x the length of the inner cone. Use Diameter x Length
torch tip size larger than normally used to weld same diameter mild 50 lb Bulk Pak 5/32" x 28"
11334900
steel rod. Sweat deposits to parent metal with minimum dilution. (22.7 kg) (4.0 mm x 71 cm)
VANCAR® E - COATED Applications: Farm Drill Points, Dry Cement Pump Screw, Drill Pipe
VANCAR E deposits contain specially formulated vanadium tungsten Stabilizer Wings, Ammonia Injector Wings, Pug Mill Knives, Chisels
carbide particles approximately equal to tungsten carbide in hardness Typical Chemical Composition:
but only half as heavy. Vancar’s advantage over tungsten carbide Alloy Content: 37% (Vanadium, Tungsten, Carbon,
is that it can be applied in multiple layers and still retain its original Silicon, Molybdenum, Manganese,
hardness due to uniform distribution of the carbide particles. The alloy Nickel)
also offers excellent impact resistance. This provides wear rates that Iron Base
remain very uniform throughout the life of the deposit. Vancar E is a Dimensions Amperage
fabricated electrode with a dipped coating. Part Number Packaging
Welding Procedures/Characteristics: For DCEP (reverse polarity)  11327600

10 lb Vac Pak 5/32" x 14"
80 – 130
(4.5 kg) (4.0 mm x 35.6 cm)
application. Use lowest practical amperage that will assure a good 10 lb Vac Pak 3/16" x 14"
bond to minimize dilution with the base metal. Use mid-range  11296500 130 – 165
(4.5 kg) (4.8 mm x 35.6 cm)
amperage for best possible coverage and best surface appearance.
Can be applied up to three layers. For hot wear applications up to
900°F (482°C).

25
GROUP 5: ABRASION ACCOMPANIED BY CORROSION

AND/OR HIGH TEMPERATURES

STOODITE® 6 - BARE, COATED & MIL BARE Average Hardness, Rockwell C:
5 STOODITE 6 is the most generally used cobalt alloy,
having excellent resistance to many forms of mechanical
Hardness........................................................................39-42 HRC
Amperage
Part Number Packaging Dimensions Length
and chemical degradation over a wide temperature range. DC+
Particular attributes are its outstanding self-mated, anti- STOODITE 6 - BARE
galling properties, high temperature hardness, and a high 5 lb Tube 1/8" 14"
n 11361100 90 – 120
resistance to cavitation erosion, which result in its wide use (2.26 kg) (3.2 mm) (35.6 cm)
as a valve seat material. The alloy is ideally suited to variety 5 lb Tube 1/8" 36"
90 – 120
n 11411800
of hardfacing processes. Machinable with carbide tools. (2.26 kg) (3.2 mm) (91.4 cm)
Bonds well with weldable alloy steels, including stainless. 5 lb Tube 5/32" 14"
n 11347200 135 – 160
(2.26 kg) (4.0 mm) (35.6 cm)
Welding Procedures/Characteristics: Weld DC reverse n 11259600
5 lb Tube 3/16" 14"
160 – 180
polarity. Use minimum amperage; apply weave bead 3/4" to (2.26 kg) (4.8 mm) (35.6 cm)
11⁄2" (20-38 mm) wide. For check-free deposits, preheat and 5 lb Tube 1/4" 14"
n 11259300 220 – 270
(2.26 kg) (6.4 mm) (35.6 cm)
slow cool. In applying bare rod, use a larger torch tip than
Flame: 3X Certification to AWS A5.21 ERCoCr-A
is generally used for same diameter mild steel. Use excess
acetylene feather 3x length of inner cone. With the gas STOODITE 6 - COATED
tungsten arc process, use 100% Argon. Generally a 2 10 lb VacPak 1/8" 14"
n 10242700 90 – 120
layer deposit. (4.5 kg) (3.2 mm) (35.6 cm)
10 lb VacPak 5/32" 14"
Applications: Sintering Machine Seat, Covers, Flapper n 10243100
(4.5 kg) (4.0 mm) (35.6 cm)
135 – 160
Gates, Valves and Seats, Coke Pusher Shoes, Cooling Bed 10 lb VacPak 3/16" 14"
n 10243500 160 – 180
Rolls, Hot Trimming Dies, Forging Die Blocks, Chain Saw (4.5 kg) (4.8 mm) (35.6 cm)
Guide Bars, Blow Valves, Pulp Digester, Plastic Extrusion Certification to AWS A5.13 ECoCr-A
Screws.
STOODITE 6 MIL - BARE
Can be certified to AWS and military specifications.Must be 5 lb Tube 1/8" 14"
11449300 90 – 120
requested at time of order. (2.26 kg) (3.2 mm) (35.6 cm)
5 lb Tube 1/8" 36"
11491500 90 – 120
(2.26 kg) (3.2 mm) (91.4 cm)
5 lb Tube 5/32" 14"
11449100 135 – 160
(2.26 kg) (4.0 mm) (35.6 cm)
5 lb Tube 1/4" 14"
11449400 220 – 270
(2.26 kg) (6.4 mm) (35.6 cm)
Flame: 3X Certification to MIL R-17131C Amd 1, Type MIL-RCoCr-A-1
Average Hardness, Rockwell C:

STOODITE® 6H - BARE & MIL BARE Hardness:.......................................................................40-48 HRC
STOODITE 6H, like its base product STOODITE 6,
provides resistance to many forms of chemical and Part Number Packaging Dimensions Length
Amperage
mechanical degradation over a wide temperature range. DC+
While the chemistry of STOODITE 6H bare rod will fall STOODITE 6H - BARE
within the prescribed chemical analysis for STOODITE 6, 5 lb Tube 1/8" 14"
11410100 90 – 120
the amounts of several elements in 6H are more closely (2.26 kg) (3.2 mm) (35.6 cm)
controlled within the range to provide better transfer across 5 lb Tube 1/8" 36"
11450600 90 – 120
(2.26 kg) (3.2 mm) (91.4 cm)
an arc, thus yielding a smoother gas tungsten arc deposit.
5 lb Tube 5/32" 14"
This premium version of STOODITE 6 has outstanding 11448700
(2.26 kg) (4.0 mm) (35.6 cm)
135 – 160
consistency, anti-galling properties, high temperature 5 lb Tube 3/16" 14"
11858300 160 – 180
hardness and high resistance to cavitation erosion. It (2.26 kg) (4.8 mm) (35.6 cm)
bonds well with weldable grade steels, including stainless.
STOODITE 6H MIL - BARE
Welding Procedures/Characteristics: Weld DC reverse 5 lb Tube 1/8" 14"
polarity. Use minimum amperage; apply weave bead 3/4" to 812901107125 90 – 120
(2.26 kg) (3.2 mm) (35.6 cm)
11⁄2" (20-38 mm) wide. For crack-free deposits, preheat 5 lb Tube 1/8" 36"
n 11480400 90 – 120
and slow cool. In applying bare rod, use a larger torch tip (2.26 kg) (3.2 mm) (91.4 cm)
than is generally used for same diameter mild steel. Use 5 lb Tube 3/16" 14"
n 11481000 160 – 180
(2.26 kg) (4.8 mm) (35.6 cm)
excess acetylene feather 3x length of inner cone. With the
5 lb Tube 3/16" 36"
gas tungsten arc process, use 100% Argon. Generally a 2 n 11965600
(2.26 kg) (4.8 mm) (91.4 cm)
160 – 180
layer deposit.
Flame: 3X Certification to MIL R-17131C Amd 1, Type MIL-RCoCr-A-3
Applications: Valves and Valve Seats, Bearing and
Bushing Areas, Dies.
Can be certified to AWS and military specifications.
Must be requested at time of order.
Stoody.com
26

STOODITE® 12 - BARE & COATED Average Hardness, Rockwell C:
STOODITE 12 is close to Stoodite 6 in composition
with the most significant difference between the alloys being
Hardness........................................................................40-48 HRC 5
one of carbide volume, hence high hardness and resistance Part Number Packaging Dimensions Length
Amperage
DC+
to abrasion. Non-magnetic; not forgeable. Machined with
difficulty using carbide tools. Bonds well with weldable alloy STOODITE 12 - BARE
steels, including stainless. 11406700
5 lb Tube 1/8" 14"
90 – 120
(2.26 kg) (3.2 mm) (35.6 cm)
Welding Procedures/Characteristics: Weld DC reverse 5 lb Tube 5/32" 14"
11449500 135 – 160
polarity. Use minimum amperage; apply weave bead 3/4" (2.26 kg) (4.0 mm) (35.6 cm)
to 11⁄2" (20-38 mm) wide. For check free deposits, preheat 11480100
5 lb Tube 5/32" 36"
135 – 160
(2.26 kg) (4.0 mm) (91.4 cm)
and slow cool. In applying bare rod, use a larger torch tip
than is generally used for same diameter mild steel. Use Flame: 3X Certification to AWS A5.21 ERCoCr-B
excess acetylene feather 3x length of inner cone. With the
gas tungsten arc process, use 100% Argon. Generally a 2 STOODITE 12 - COATED
layer deposit. 811211205125
10 lb VacPak 1/8" 14"
90 – 120
(4.5 kg) (3.2 mm) (35.6 cm)
Applications: Saw Teeth, Saw Bars, Valve Seat 10 lb VacPak 5/32" 14"
811211205156 135 – 160
(4.5 kg) (4.0 mm) (35.6 cm)
Can be certified to AWS specifications. Must be requested
Certification to AWS A5.13 ECoCr-B
at time of order.

STOODITE® 1 - BARE & COATED Hardness........................................................................50-56 HRC
STOODITE 1 has a relatively high volume of carbides
within its structure because of its carbon content of Amperage
2.5 percent. This gives the alloy excellent resistance to DC+
abrasion and solid particle erosion, with some sacrifice in STOODITE 1 - BARE
toughness. Non-magnetic; not forgeable. Machined with 5 lb Tube 1/8" 14"
difficulty using carbide tools; grind finish. Bonds well with n 10240500 90 – 120
(2.26 kg) (3.2 mm) (35.6 cm)
weldable alloy steels, including stainless. 5 lb Tube 5/32" 14"
135 – 160
n 11450100 (2.26 kg) (4.0 mm) (35.6 cm)
Welding Procedures/Characteristics: Weld DC reverse
Flame: 3X Certification to AWS A5.21 ERCoCr-C
polarity. Use minimum amperage; apply weave bead 3/4"
to 11⁄2" (20-38 mm) wide. For check-free deposits, preheat STOODITE 1 - COATED
and slow cool. In applying bare rod, use a larger torch tip 10 lb VacPak 1/8" 14"
than is generally used for the same diameter mild steel. n 10240700 90 – 120
(4.5 kg) (3.2 mm) (35.6 cm)
Use excess acetylene feather 3x length of inner cone. 10 lb VacPak 5/32" 14"
n 10241100 135 – 160
With the gas tungsten arc process, use (4.5 kg) (4.0 mm) (35.6 cm)
100% Argon. Certification to AWS A5.13 ECoCr-C
Applications: Mixer, Seals, Rotors, Hydropulper Disc

Segments, Carbon Scrapers
at time of order.

27


STOODITE® 21 - BARE & COATED
5 STOODITE 21 is a low carbon, molybdenum strengthened
Tungsten Arc, Two Layer Deposit:...................................... 24 HRC
(Work Hardened 45 HRC)
cobalt-chromium alloy. Its excellent high temperature Shielded Metal Arc, Two Layer Deposit:............................. 26 HRC
strength and stability are responsible for its use as a hot (Work Hardened 45 HRC)
die material, while its inherent resistance to galling (under
self-mated conditions), cavitation erosion, and corrosion Amperage
have made it a popular fluid valve seat facing alloy. DC+
Welding Procedures/Characteristics: Weld DC reverse STOODITE 21 - BARE

polarity. Use minimum amperage; apply weave bead 3/4" n 812101105125
5 lb Tube 1/8" 14"
90 – 120
(2.26 kg) (3.2 mm) (35.6 cm)
to 11⁄2" (20-38 mm) wide. For check-free deposits, preheat
5 lb Tube 5/32" 14"
and slow cool. In applying bare rod, use gas tungsten arc n 812101105156
(2.26 kg) (4.0 mm) (35.6 cm)
135 – 160
process with 100% Argon as the shielding gas. Can be 5 lb Tube 3/16" 14"
machined. Bonds well with weldable alloy steels, n 812101105187 160 – 180
(2.26 kg) (4.8 mm) (35.6 cm)
including stainless. 5 lb Tube 1/4" 14"
812101105250 220 – 270
(2.26 kg) (6.4 mm) (35.6 cm)
Applications: Hot Forming Dies, Valves and Seats,
Flame: 3X Certification to AWS A5.21 ERCoCr-E
Turbine Runners.
STOODITE 21 - Coated
10 lb VacPak 1/8" 14"
at time of order. n 812101205125
(4.5 kg) (3.2 mm) (35.6 cm)
90 – 120
10 lb VacPak 5/32" 14"

n 812101205156 135 – 160
(4.5 kg) (4.0 mm) (35.6 cm)
10 lb VacPak 3/16" 14"
n 11889200 160 – 180
(4.5 kg) (4.8 mm) (35.6 cm)
10 lb VacPak 1/4" 14"
n 812101205250 220 – 270
(4.5 kg) (6.4 mm) (35.6 cm)
Certification to AWS A5.13 ECoCr-E
STOODY® 50 - BARE & COATED Average Hardness, Rockwell C:

Stoody 50 is a nickel-based cast rod with a low melting Hardness........................................................................48-51 HRC
point. It flows easily on to base metals and yields smooth
Amperage
deposits. It can be formed and wiped to sharp edge. Part Number Packaging Dimensions Length
DC+
Deposits maintain a high level of hardness up to 1200°F
STOODY 50 - BARE
(650°C). and resist galling, pitting and corrosion in addition
5 lb Tube 5/32" 14"
to abrasion. It can be deposited on low and medium 824107105156
(2.26 kg) (4.0 mm) (35.6 cm)
135 – 160
carbon steels, and cast iron (with flux). Deposits have 5 lb Tube 3/16" 14"
exceptional hot hardness properties. 824107105187 160 – 180
(2.26 kg) (4.8 mm) (35.6 cm)
5 lb Tube 1/4" 14"
Welding Procedures/Characteristics: It was developed 824107105250
(2.26 kg) (6.4 mm) (35.6 cm)
220 – 270
primarily for oxyacetylene applications because it wets
Flame: 1X Certification to AWS A5.21 ERNiCr-B
and flows easily in thin deposits or when necessary, can
be stacked. Thoroughly clean work piece prior to welding.
STOODY 50 - COATED
Observe preheat and postheat requirements where
10 lb VacPak 5/32" 14"
necessary. When deposited use a neutral oxyacetylene 11833400
(4.5 kg) (4.0 mm) (35.6 cm)
135 – 160
flame. Can also be applied with gas tungsten arc (TIG)
Certification to AWS A5.13 ENiCr-B
process. Generally limited to 1 or 2 layers. Deposits are
best finished by grinding; machining is not recommended.
This alloy can be hot-formed while in the plastic stage.
Applications: Glass Molds, Centrifuges,
Oil Extraction Screws
Can be certified to AWS and military specifications. Must
be requested at time of order. Certification to MIL-R-
17131C Amd 1, Type MIL-R-NiCr-B-1 requires business
case justification for special order. No active part numbers.
Stoody.com
28

STOODY® 60 - BARE Average Hardness, Rockwell C:
Stoody 60 has the same basic properties as Stoody 50
but is somewhat harder and more wear resistant.
Hardness........................................................................56-57 HRC
Amperage
5
DC+
Welding Procedures/Characteristics: Weldability is the
5 lb Tube 5/32" 14"
same as Stoody 50 but the deposits are much harder and 824007105156
(2.26 kg) (4.0 mm) (35.6 cm)
135 – 160
are therefore much more prone to cracking. Generally 5 lb Tube 5/32" 36"
11868800 135 – 160
grind finish; not machinable. (2.26 kg) (4.0 mm) (91.4 cm)
5 lb Tube 3/16" 14"
Applications: Draw Blocks, Expeller Screws 824007105187
(2.26 kg) (4.8 mm) (35.6 cm)
160 – 180
Can be certified to AWS specifications. Must be 824007105250

5 lb Tube 1/4" 14"
220 – 270
(2.26 kg) (6.4 mm) (35.6 cm)
requested at time or order.
Flame: 1 - 1/2X Certification to AWS A5.21 ERNiCr-C
STOODY® C - COATED Average Hardness, Rockwell C:

Stoody C coated electrodes are nickel-based electrodes Shielded Metal Arc, Two Layer Deposit.............................. HBN 96
with an alloy coating for DC reverse electric arc (37 HRC Work Hardened)
applications. Resistant to high heat and corrosion
accompanied by abrasion and/or impact. It retains Note: Deposit will work and age harden in service to 35-40 HRC with
hardness up to 1200°F (650°C) and has low frictional minimum deformation.
properties.
Amperage
Welding Procedures/Characteristics: DC reverse Part Number Packaging Dimensions Length
DC+
polarity is recommended; AC and DC straight polarity are
5 lb VacPak 3/32" 9"
not advisable. Use a reasonable low current, consistent 11848400
(2.26 kg) (2.4 mm) (23 cm)
55 – 100
with good weldability, to minimize penetration and 10 lb VacPak 1/8" 14"
11412800 80 – 120
dilution. Hold a very short arc. Two or three-layer deposits (4.5 kg) (3.2 mm) (35.6 cm)
are recommended for maximum effectiveness. Normal 10245700
10 lb VacPak 5/32" 14"
110 – 150
(4.5 kg) (4.0 mm) (35.6 cm)
preheating and post heating requirements should be
10 lb VacPak 3/16" 14"
observed, depending on type of base metal. Slag removal 10245900
(4.5 kg) (4.8 mm) (35.6 cm)
130 – 170
is easy. Deposits are dense, smooth and resistant to high
temperature deformation and corrosive agents. Although
extremely tough, deposits are readily machinable with
high speed or cemented carbide tools. Not recommended
for joining.
Applications: Tong Bits, Bleeder Valves,
Hot Shear Blades

29

A. BUILD-UP OF CARBON STEELS Typical Mechanical Properties:
Base Metal Layers Hardness
0.10% C 2 24-28 HRC
STOODY® BUILD-UP 0.40% C 2 30-35 HRC
STOODY BUILD-UP is a low alloy fabricated wire that has excellent 0.80% C 2 38-42 HRC
compressive strength and resistance to plastic deformation. This is
an excellent alloy for use as an underbase for subsequent hardfacing. Shielding Welding Parameters
Several diameters are available for use both with and without shielding Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
gases. This material has good machinability in the “as-welded” 10 lb PS 0.045" 98% Ar/2% O or 1/2"-3/4"
condition using carbide tools. It is not recommended for manganese 11423900 175-225 18-24
(4.5 kg) 1.2 mm 75-80% Ar, Bal. CO2 (13-19 mm)
steel or cast iron and will workharden under impact. 33 lb WB 0.045" 98% Ar/2% O or 1/2"-3/4"
175-225 18-24
 11423800
(15 kg) 1.2 mm 75-80% Ar, Bal. CO2 (13-19 mm)
Welding Procedures/Characteristics: Can be applied AC or DC, 33 lb WB 1/16" 1/2"-3/4"
 11304900 Open-arc or CO2 250-300 23-26

either polarity - DCEP (reverse preferred) in either stringer or weave (15 kg) 1.6 mm (13-19 mm)
beads 1/2" to 3/4" (13 mm - 19 mm) wide. Can be applied out of 50 lb PP 1/16" 1/2"-3/4"
 11258300 Open-arc or CO2 250-300 23-26
(22.7 kg) 1.6 mm (13-19 mm)
position with proper welding techniques. Slag removal is very good. 60 lb Coil 3/32" 1"-11/2"
This wire is not recommended for joining applications. Vertical welding  11183600 Open-arc 150-500 26-29
(27.2 kg) 2.4 mm (25-38 mm)
1 can be done by welding a horizontal shelve approximately 2" (5 cm)

wide and then going up.
 11000100
60 lb Coil
(27.2 kg)
110 lb QP
7/64"
2.8 mm
7/64"
Open-arc
1"-11/2"
(25-38 mm)
1"-11/2"
150-500 26-29
11142800 Open-arc 150-500 26-29

Applications: Hammers, Wheel Burns, Repairing Battered Rail, (50 kg) 2.8 mm (25-38 mm)
Steel Mill Wobblers and Pods, Carbon Steel Shovel Pads, Shafting, 200 lb HP 7/64" 1"-11/2"
11813100 Open-arc 150-500 26-29
(90.7 kg) 2.8 mm (25-38 mm)
Rolls, Pump Parts, Sugar Mill Press Roll Tooth (Major Repairs), 500 lb POP 7/64" 1"-11/2"
Press Roll Sprockets 11869900 Open-arc 150-500 26-29
(226.8 kg) 2.8 mm (25-38 mm)
Nominal Composition:
Alloy Content – 4% (Manganese, Chromium, Silicon,
Molybdenum, Carbon)
Iron Base
STOODY® BUILD-UP AP-G

STOODY BUILD-UP AP-G is a shielded, flux cored, all position, Typical Mechanical Properties:
general purpose build up with excellent compressive strength and Abrasion Resistance................................................................. Low
resistance to plastic deformation, making it ideal for use as an under Impact Resistance............................................................ Moderate
base subsequent hardfacing. This all position martensitic alloy is used Deposit Layers.................................................................... Multiple
for build up on mild and low alloy steel. It has good machinability in Hardness (2 Layers).......................................................24-27 HRC
the as welded condition using carbide tools, and it can be forged
at red heat. Stoody Build Up AP-G operates in smooth semi-spray Part Number Pkg Wire Dia.
Shielding Welding Parameters
Gas CTWD Amp Volts
transfer which allows high deposition in out-of-position application.
Deposits can be applied crack free in multiple layers.  11845500
33 lb WB 0.045
75-80% Ar, Bal. CO2
1/2"
140-225 25-26
(15 kg) (1.2 mm) (13 mm)
Welding Procedures/Characteristics: DCEP (reverse polarity) 50 lb PP 1/16 1/2"-3/4"
12013300 75-80% Ar, Bal. CO2 170-275 21-23
recommended using 75% Ar / 25% CO2 shielding gas, this wire has (22.7 kg) (1.6 mm) (13-19 mm)
excellent out-of-position characteristics in the vertical, overhead and
horizontal positions. It has a smooth semi-spray transfer and can be
applied to carbon and low alloy steels.
Applications: Mild and low alloy steels, Hammers, Wheel Burns,
Repairing Battered Rail, Steel Mill Wobblers and Pods, Carbon Steel
Shovel Pads, Shafting, Rolls, Pump Parts
Alloy Content – 4% (Carbon, Manganese, Chromium,
Iron Base
Stoody.com
30

B. BUILD-UP AND JOINING OF MANGANESE STEEL Typical Mechanical Properties:
DYNAMANG® Yield Strength........................................................70 ksi (480 MPa)
DYNAMANG is an austenitic manganese material containing Elongation in 2 in...................................................................... 42%
chromium and nickel. It produces a tough, high strength deposit that Hardness:
workhardens under impact. Primarily used for the build-up, repair and All weld metal................................................................ 200 BHN
joining of manganese steel. Deposit thickness is unlimited and can be Work hardens to............................................................ 500 BHN
flame cut without difficulty.
Welding Procedures/Characteristics: DCEP (reverse polarity) Part Number Pkg Wire Dia.
recommended, using either stringer or weave beads 1/2" to 3/4" (13 Gas CTWD Amp Volts
mm - 19 mm) wide. Wire extension (arc length) is very important. If it 33 lb WB 0.045" Open-arc or 1/2"-3/4"
150-180 25-27
 11836400
becomes too long, excessive spatter results; if too short, “stubbing” (15 kg) (1.2 mm) CO2 (13-19 mm)

33 lb WB 1/16" Open-arc or 3/4"-1"
will occur. The use of CO2 shielding gas reduces the amount of  11446700
(15 kg) (1.6 mm) CO2 (19-25 mm)
200-250 23-27
spatter with the 1/16" (1.6 mm) diameter wire. Limit interpass 50 lb PP 1/16" Open-arc or 3/4"-1"
11470200 200-250 23-27
temperature to 500°F (260°C) maximum. (22.7 kg) (1.6 mm) CO2 (19-25 mm)
60 lb Coil 7/64" 11/2"-2"
1
Applications: Crusher Rolls, Jaw Crushers, Hammer Crushers,  11249900 Open-arc 220-350 25-28
(27.2 kg) (2.8 mm) (38-51 mm)
Dredge Pump, Cutters, Shovel Pads, Buckets and Teeth, Gyratory 110 lb QP 7/64"
Open-arc
11/2"-2"
220-350 25-28
 11250100
Crusher Mantles (50 kg) (2.8 mm) (38-51 mm)
200 lb HP 7/64" 11/2"-2"
 11250200 Open-arc 220-350 25-28
Nominal Composition: (90.7 kg) (2.8 mm) (38-51 mm)
Alloy Content – 20% (Manganese, Chromium, Nickel, Carbon)
Iron Base
NICROMANG® PLUS Typical Mechanical Properties:

NICROMANG PLUS is similar to NicroMang except it is formulated to All weld metal.................................................................... 230 BHN
produce a higher hardness in the “as-welded” condition. This higher Workhardened to................................................................. 55 HRC
hardness will reduce the amount of initial metal deformation under
heavy loads. NicroMang Plus is not recommended for buildup on
carbon steels. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DC reverse polarity 33 lb WB 1/16" 1/2"-1"
11873100 Open-arc or CO2 200-250 23-27
recommended (electrode positive). Use stringer or weave beads (15 kg) (1.6 mm) (13-25 mm)
3/8" - 5/8" (10 mm - 16 mm) wide. Weldability is good in the flat 11950200
33 lb WB 5/64"
Open-arc
3/4"-1"
220-260 27-28
(15 kg) (2.0 mm) (19-25 mm)
position. Multiple layers can be applied without difficulty when proper
25 lb PS 3/32" 3/4"-11/4"
procedures are followed. Maintain low heat input, do not exceed 11887100
(11.3 kg) (2.4 mm)
Open-arc
(19-32 mm)
200-300 24-27
500°F (260°C) interpass temperature. 60 lb Coil 7/64" 3/4"-11/4"
11854200 Open-arc 275-375 25-28
(27.2 kg) (2.8 mm) (19-32 mm)
Applications: Manganese Railroad Frogs and Crossings, Manganese 200 lb HP 7/64" 3/4"-11/4"
11851900 Open-arc 275-375 25-28
Steel Castings (90.7 kg) (2.8 mm) (19-32 mm)
Molybdenum, Nickel)
Iron Base
NICROMANG® FROG Typical Mechanical Properties:

NICROMANG FROG is a high strength, high manganese alloy, Abrasion Resistance........................................................ Moderate
designed for buildup repair of castings such as manganese railroad Impact Resistance............................................................. Excellent
frogs and crossings, crusher hammers, and impact bars. The high Hardness / Work Hardens to............................. 185 BHN / 36 HRC
alloy content of the Nicromang Frog allows for high work hardening Magnetic...................................................................................... No
while maintaining high impact resistance and toughness. Deposits are Surface Cross Checks................................................................ No
austenic whether applied to carbon steel or manganese steel, non- Tensile Strength.....................................................81 ksi (557 MPa)
magnetic, machinable with carbide tools, and can be flame cut. Yield Strength......................................................127 ksi (878 MPa)
Elongation................................................................................ 37%
Welding Procedures/Characteristics: DC reverse polarity
recommended (electrode positive). Use stringer or weave beads
3/8" - 5/8" (10 mm - 16 mm) wide. Weldability is good in the flat Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
position. Multiple layers can be applied without difficulty when proper
procedures are followed. Maintain low heat input, do not exceed 33 lb WB 1/16" 1/2"-1"
12051500 Open-arc or CO2 200-250 23-27
(15 kg) (1.6 mm) (13-25 mm)
500°F (260°C) interpass temperature. 33 lb WB 5/64" 3/4"-1"
11973200 Open-arc 220-260 24-27
(15 kg) (2.0 mm) (19-25 mm)
Applications: Manganese Railroad Frogs, Crossings, Track
Components; Crusher Cone Nuts and Mantles, Crusher Hammer
Rolls, Impactor Bars and Rotors
Molybdenum, Nickel)
Iron Base

31

B. BUILD-UP AND JOINING OF MANGANESE Typical Mechanical Properties:
STEEL Yield Strength........................................................71 ksi (490 MPa)
FOUNDRY CO-MANG®-O Elongation in 2 in (5 cm).......................................................... 42%
FOUNDRY CO-MANG-O is a manganese steel wire. It is suitable for Hardness:
multi-layer buildup and has excellent work hardening characteristics. As Deposited..........................................................170-210 BHN
It is usable for austenitic manganese steel repair, buildup and joining Work hardens to.....................................................350-450 BHN
and provides an excellent color match to the manganese base metal. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DCEP (reverse polarity)
33 lb WB 1/16" 1/2"-1"
recommended, using either stringer or weave beads 1/2" to 3/4" 11847800
(15 kg) (1.6 mm)
Open-arc
(13-25 mm)
200-250 25-27
(13 mm - 19 mm) wide. Contact tip to work piece distance (arc length) 50 lb PP 1/16" 1/2"-1"
 11863600 Open-arc 200-250 25-27

is very important. If it becomes too long, excessive spatter results; if (22.7 kg) (1.6 mm) (13-25 mm)
too short, “stubbing” will occur. Limit interpass temperature to 500°F 60 lb Coil 3/32" 11/4"-11/2"
11908300 Open-arc 225-275 25-27
(27.2 kg) (2.4 mm) (32-38 mm)
(260°C). maximum.
Applications: Rock Crushing and Mining, Dredge Pump Parts,
1 Hammer Mill Hammers, Shovel Pads, Crusher Rolls, Jaws, Grizzly
Bars, Screens, Grates, Impactor Bars, Manganese Railroad Frogs,
Latch Pins
Alloy Content – 18% (Carbon, Manganese, Molybdenum)
Iron Base
TRACKWEAR® (Formerly SA Manganese) Typical Mechanical Properties:

TRACKWEAR is a very high strength austenitic manganese containing Tensile Strength...................................................128 ksi (880 MPa)
vanadium developed for the build-up of manganese steel castings. Yield Strength........................................................85 ksi (585 MPa)
Deposits have a higher initial yield strength than other austenitic Elongation in 2 in...................................................................... 42%
manganese steel wires, work hardens much faster and also develops Hardness:
minimal flow and rollover in service. All weld metal................................................................ 200 BHN
Workhardened to........................................................... 500 BHN
recommended. This alloy can be deposited in multiple layers although Shielding Welding Parameters
Part Number Pkg Wire Dia.
if build-up of more than a 1/2" (13 mm) is required, NICROMANG would Gas CTWD Amp Volts
be preferred. Machinability is very poor and deposits can be flame 33 lb WB 5/64" 3/4"-11/4"
11821000 Open-arc 225-275 23-27
cut. Limit interpass temperature to 500°F (260°C) maximum. (15 kg) (2.0 mm) (19-32 mm)
60 lb Coil 7/64" 3/4"-11/4"
61800755 Open-arc 200-450 23-26
Applications: Top Layer on Frog Heel Extension, Manganese Insert, (27.2 kg) (2.8 mm) (19-32 mm)
Top 2 Layers on Build-up of Manganese Steel Frog Point, Crusher
Rolls, Dredge Pump Parts, Dipper Fronts and Teeth, Impact Breaker
Bars, Hammer Mill Hammers, Latch Pins, Roll Wobblers and Spindles,
Shovel Pads, Crusher Jaws, Railroad Frogs and Crossings
Alloy Content – 19% (Manganese, Carbon, Vanadium)
Iron Base
Rail Frog (Switch Frog)
Stoody.com
32

C. BUILD-UP AND JOINING OF BOTH CARBON Typical Mechanical Properties:
AND MANGANESE STEELS Yield Strength........................................................76 ksi (525 MPa)
STOODY® 110 or 110MC* Elongation in 2 in...................................................................... 40%
STOODY 110 is a modified high chromium high manganese steel Hardness:
widely used in the rebuilding of manganese steel parts subject All weld metal.................................................................. 17 HRC
to severe impact loading. This material offers excellent cavitation Work hardens to.............................................................. 55 HRC
resistance; good toughness and wear resistance; and is sometimes
used as the final hardfacing layer in extreme impact situations. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
33 lb WB 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
recommended, using either stringer or weave beads 1/2" to 3/4"  11452600
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
135-185 18-24

(13 mm - 19 mm) wide. Deposits cannot be flame cut, are machinable
33 lb WB 1/16" 1/2"-1"
with carbide tools, are non-magnetic and are not recommended for  11424400
(15 kg) (1.6 mm)
Open-arc or CO2
(13-25 mm)
150-210 22-26
cast iron. The addition of CO2 shielding gas with the 1/16" 50 lb PP 1/16" 1/2"-1"
 11345000 Open-arc or CO2 150-210 22-26
(1.6 mm) diameter wire reduces the amount of spatter and improves (22.7 kg) (1.6 mm) (13-25 mm)
1
60 lb Coil 3/32" 3/4"-11/4"
the weldability. 11214400 Open-arc 175-375 25-28
(27.2 kg) (2.4 mm) (19-32 mm)
Applications: Drive Tumblers, Shovel Pads, Shovel Teeth, Turbine  11000300
60 lb Coil 7/64"
Open-arc
3/4"-11/4"
175-375 25-28
(27.2 kg) (2.8 mm) (19-32 mm)
Cone, Wobbler Feeder, Manganese Frogs, Crusher Rolls, Sugar Mill
110 lb QP 7/64" 3/4"-11/4"
Hammers, Knives, Press Roll Flanges  11143400
(50 kg) (2.8 mm)
Open-arc
(19-32 mm)
175-375 25-28
200 lb HP 7/64" 3/4"-11/4"
Nominal Composition: 11140900
(90.7 kg) (2.8 mm)
Open-arc
(19-32 mm)
175-375 25-28
Alloy Content – 35%(Chromium, Manganese, Nickel, Silicon, Carbon) 60 lb Coil 7/64" 3/4"-11/4"
 11836900 Open-arc 175-375 25-28
Iron Base (27.2 kg) (2.8 mm) (19-32 mm)
110 lb QP 7/64" 3/4"-11/4"
 11836800 Open-arc 175-375 25-28
(50 kg) (2.8 mm) (19-32 mm)
*MC = “Metal Cored” — Part Numbers 11836900 and 11836800
STOODY® 111-O & STOODY® 111-G Typical Mechanical Properties:

STOODY 111-0 is an open arc wire that produces an austenitic Hardness:
chromium manganese steel deposit containing titanium alloy carbides. As Deposited................................................................... 30 HRC
Stoody 111-0 is used in the rebuilding of manganese steel parts Work Hardened............................................................... 49 HRC
subject to severe impact loading combined with abrasion. Abrasion Resistance...............................................................Good
The abrasion resistance of Stoody 111-0 is five to six times superior Impact Toughness...................................................................Good
to that of an austenitic manganese deposit as measured in the ASTM Cross Checks.............................................................................. No
G65 test. This material offers good toughness and wear resistance, Machinable.................................................................................. No
and is sometimes used as the final hardfacing layer in extreme impact Deposit Layers......................................................... Up to 3 Layers
situations. It can be used on carbon and manganese steels.
Applications: Drive Tumblers, Wobbler Feeders, Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Turbine Cones, Crusher Rolls, Shovel Pads, Fluid Components, 60 lb Coil 7/64" 1"-11/2"
Sugar Mill Hammers, Knives 11981800 Open-arc 300-400 26-27
(27.2 kg) (2.8 mm) (25-38 mm)
Structure: Austenitic Chromium Manganese Steel with a high volume

of tightly packed titanium alloy carbides.
STOODY® 120 Typical Mechanical Properties:

STOODY 120 is a high manganese wire recommended for applications Tensile Strength...................................................133 ksi (920 MPa)
involving severe wear and impact. Deposits are austenitic whether Yield Strength.....................................................91.5 ksi (630 MPa)
applied to manganese steel or carbon steel. This is an excellent alloy Elongation in 2 in..................................................................... 29 %
for the rebuilding of crusher rolls, hammers, impactor nuts, cone Hardness:
crusher nuts and railroad track components. All weld metal.................................................................. 18 HRC
Work hardens to.............................................................. 55 HRC
recommended, using either stringer or weave beads. Welding can
be done out-of-position with the smaller diameter wires; vertical Part Number Pkg Wire Dia.
up requires a wide weave technique. Deposits are non-magnetic, Gas CTWD Amp Volts
machinable with carbide tools and can be flame cut. The addition of 11438500
33 lb WB 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
150-200 24-28
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the (15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
33 lb WB 1/16" 1/2" -1"
amount of spatter and improves the weldability. 11402500
(15 kg) (1.6 mm)
Open-arc or CO2
(13-25 mm)
150-250 22-26
Applications: Crusher Hammers Rolls, Impactor Bars and Rotors, 50 lb PP 1/16" 1/2" -1"
 11420400 Open-arc or CO2 150-250 22-26
(22.7 kg) (1.6 mm) (13-25 mm)
Crusher Cone Nuts and Mantles, Track Components
Alloy Content – 25% (Manganese, Chromium, Carbon, Silicon)
Iron Base

33

C. BUILD-UP AND JOINING OF BOTH CARBON Typical Mechanical Properties:
Ultimate Tensile Strength......................................94 ksi (680 MPa)
AND MANGANESE STEELS Elongation in 2 in...................................................................... 35%
VERSALLOY® AP-G
VERSALLOY AP-G is a modified austenitic stainless steel used for Part Number Pkg Wire Dia.
joining, rebuilding and/or as an overlay in dissimilar applications Gas CTWD Amp Volts
involving stainless and low alloy steels. It’s an excellent all-purpose 33 lb WB, LLW 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
wire used for a wide variety of applications. 11925200 120-220 18-26
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
Welding Procedures/Characteristics: DCEP (reverse polarity) 11904500

33 lb WB, LLW 1/16"
Open-arc or CO2
5/8"-11/4"
150-285 23-26
(15 kg) (1.6 mm) (16-32 mm)
recommended, using either stringer or weave beads. The addition of
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the
amount of spatter and improves the weldability.

Applications: Used for joining stainless steel to other alloys.
Alloy Content – 37% (Chromium, Nickel, Manganese)
1 Iron Base
STOODY® SOS® 307 MOD. Applications: DOWNHAND ONLY – Used to join carbon and low alloy
STOODY SOS 307 MOD. wire offers the productivity and efficiencies steels, 14% manganese steels, and armor plate. It can be used as a
of continuous welding wire and the convenience and low cost of open buffer layer before hardfacing and applications where work hardening
arc (gas-less) welding. Welding can be done indoors or outdoors – is required. Sugar Mill Press Roll Sprockets.
even in moderate wind or draft conditions. Weldability is excellent,
producing weld deposits that are sound and clean with flat to Welding Parameters
Shielding
slightly convex bead shape. Stoody SOS wire deposits have a lower Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
percentage of penetration than GMAW deposits at the same current
levels which means less dilution and distortion. Stoody SOS wire can 50 lb PP 3/32" 1" - 11/4"
12027300 Open-arc 275-320 28-30
(22.7 kg) (2.4 mm) (25-32 mm)
be used as a direct replacement for solid stainless wires or electrodes
of the same grade both in fabricating and overlay applications.
Stoody's SOS wire does not require specialized equipment. For best
results, contant voltage, direct current power source is recommended.
D. JOINING AND BUILD-UP OF CAST IRONS Typical Mechanical Properties:

Tensile Strength.....................................................75 ksi (515 MPa)
CASTWELD™ Ni 55-O/G/S Yield Strength........................................................46 ksi (315 MPa)
CASTWELD Ni 55-O wire is used on worn cast iron parts requiring Deposit Characteristics:
joining or build-up. It has good tolerance for the high phosphorus Machinability........................................................................ Poor
often found in cast irons. It works well when welding thick sections, Number of Deposit Layers............................................Unlimited
and is also recommended for joining cast iron to dissimilar metals.
Welding Procedures/Characteristics: Must be applied using DCEP Shielding Welding Parameters
Gas CTWD Amp Volts
(reverse polarity). When welding cast iron always grind clean the part,
preheat and slow cool. Use string bead technique and make short, 11895600
33 lb WB, LLW 0.045"
Open-arc
1/2"-5/8"
140-170 23-26
convex weld beads. Use of the “skip welding” technique is preferred. (15 kg) (1.2 mm) (13-16 mm)
Peen deposits immediately after welding. Remove slag before 33 lb WB, LLW 1/16" Open-arc or 5/8"- 3/4"
200-250 24-27
 11858700
re-striking on the previous bead. Addition of CO2 gas will reduce (15 kg) (1.6 mm) CO2 (16-19 mm)
spatter and improves weldability. Can be applied in multiple layers. 50 lb PP 3/32" Open-arc or 3/4"-1"
250-350 25-28
 11863300
Composition meets AWS A5.15 ENiFeT3-CI. (22.7 kg) (2.4 mm) CO2 (19-25 mm)
Applications: Joining, Build-Up and Repair of Cast Iron Parts, Engine Note: When welding cast iron, always preheat and slow cool. Convex stringer beads
desired. Peen after each weld.
Blocks and Heads, Cast Iron Universal Joints Welding to Steel Drive
Shafts, Pump Housings, Assorted Castings, Sugar Mill Press Rolls, *Nickel content percentage can vary slightly.
Roll Flanges
Alloy Content – 59% (Carbon, Manganese, Nickel, Silicon)
Iron Base
Stoody.com
34

CASTWELD™ Ni 30-O Typical Mechanical Properties:
CASTWELD Ni 30-O/S open arc wire is used on worn cast iron Machinability..............................................................................Fair
parts requiring joining or build up. It has good tolerance for the high Number of Deposit Layers................................................Unlimited
phosphorus often found in cast irons. Castweld Ni 30-O/S can also be Hardness, 1 Layer on Cast Iron.......................................... 29 HRC
submerged arc welded using a neutral flux. Hardness, All Weld...............................................................330 HB
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Housings, Assorted Castings
50 lb PP 3/32" 3/4"-1"
11962300 Open-arc or CO2 250-350 25-28
Nominal Composition: Carbon, Manganese, Nickel, Silicon, Iron (22.7 kg) (2.4 mm) (19-25 mm)

CASTWELD™ Ni 30-G Typical Mechanical Properties:
CASTWELD Ni 30-G is a shielded iron-nickel tubular alloy cored wire Machinability..............................................................................Fair
for GMAW of cast iron. The tubular wire provides deposition rates Number of Deposit Layers................................................Unlimited
equal to that of solid wire at lower amperage. The feature reduces
heat input into the work piece. Shielding Welding Parameters
1
Gas CTWD Amp Volts
Castweld Ni-30-G wire is used on worn cast iron parts requiring 50 lb PP 3/32" 1"-11/4"
joining or build up. It has good tolerance for the high phosphorus  11974900 98% Ar / 2% O2 330-390 26-28
(22.7 kg) (2.4 mm) (25-32 mm)
often found in cast irons.
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump
Housings, Assorted Castings
Typical Composition: Carbon, Manganese, Nickel, Silicon, Iron

35

STOODY® SUPER BUILD-UP Typical Mechanical Properties:
STOODY SUPER BUILD-UP is used both as a build-up and hardfacing Base Metals.............................................................. 0.20% C Steel
material because it has good compressive strength, hardness, and Layers:............................................................................................2
wear resistance. It is not intended to be used as an underbase for Hardness........................................................................35-40 HRC
subsequent hardfacing. When a shielding gas is used, machinability
is very good with carbide tools. Shielding Welding Parameters
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DCEP (reverse polarity) 10 lb PS 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
recommended, using either stringer or weave beads. Weldability 11423700 120-220 18-24
(4.5 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
is very good and can be applied out-of-position. The addition of 33 lb WB 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
120-220 18-24
 11423600
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces (15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
33 lb WB 1/16" 1/2"- 3/4"
the amount of spatter and improves the weldability. Multiple layers 11946200
(15 kg) (1.6 mm)
98% Ar / 2% O2
(13-19 mm)
180-300 24-28
can be applied without difficulty when proper preheat and interpass 33 lb WB 1/16" 1/2"- 1"
 11426500 Open-arc or CO2 140-260 23-26
temperatures are maintained. (15 kg) (1.6 mm) (13-25 mm)
50 lb PP 1/16" 1/2"- 1"
Applications: Gear Teeth, Sprockets, Steel Shovel Pads, Overlaying 11426400 Open-arc or CO2 140-260 23-26
(22.7 kg) (1.6 mm) (13-25 mm)
Carbon Steel Shafts, Sugar Mill Press Roll Sprockets 11837900
50 lb PP 3/32"
Open-arc
3/4"-11/4"
200-350 24-28
2 Nominal Composition:
Alloy Content – 5% (Chromium, Manganese, Molybdenum, 11466200
(22.7 kg)
200 lb HP
(2.4 mm)
3/32"
Open-arc
(19-32 mm)
3/4"-11/4"
200-350 24-28
(90.7 kg) (2.4 mm) (19-32 mm)
Silicon, Carbon)
Iron Base
STOODY® 105-G & 105-O Nominal Composition:

STOODY 105-G (GMAW) and 105-0 (Open-arc) are low alloy wires Alloy Content – 7% (Chromium, Manganese, Silicon,
developed for the rebuilding of carbon and low alloy parts used in Molybdenum, Carbon)
applications involving metal-to-metal wear. Requires carbide tools Iron Base
for machining. Good for hot wear application up to 600°F (316°C). Typical Mechanical Properties:
Welding Procedures/Characteristics: DCEP (reverse polarity) Base Metals.............................................................. 0.20% C Steel
recommended, using either stringer or weave beads. Weldability Layers:............................................................................................2
is very good and can be applied out-of-position. The addition of Hardness........................................................................41-46 HRC
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces
the amount of spatter and improves the weldability. Multiple layers Shielding Welding Parameters
can be applied without difficulty when proper preheat and interpass Gas CTWD Amp Volts
temperatures are maintained.
50 lb PP 1/16" 98% Ar / 2% O2 or 3/4"-1"
 11441100 250-300 25-26
Applications: Tractor Rollers, Undercarriage parts, Shovel Idlers and (22.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
Rollers, Shovel House Rolls (Hook Rolls), Top Carrier Rolls, Crane 11917600
500 lb POP 3/32"
Open-arc
3/4"-11/2"
200-350 24-28
(226.8 kg) (2.4 mm) (19-38 mm)
Wheels, Mine Car Wheels
STOODY® 102-G & 102-O Typical Mechanical Properties:

STOODY 102 has an all weld metal composition and physical Base Metals.............................................................. 0.20% C Steel
properties that are very similar to those of H-12 tool steel. Good Layers:............................................................................................2
for hot wear application up to 1000°F (538°C). Has very good Hardness........................................................................48-53 HRC
compressive strength and abrasion resistance. Requires carbide
tools for machining. Shielding Welding Parameters
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DCEP (reverse polarity) Stoody 102-O
recommended, using either stringer or weave beads. Weldability 33 lb WB 1/16" 3/4"-11/8"
 11426800 Open-arc or CO2 200-250 22-26
is very good and can be applied out-of-position. The addition of (15 kg) (1.6 mm) (19-29 mm)
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces  11426700
50 lb PP 1/16"
Open-arc or CO2
3/4"-11/8"
200-250 22-26
the amount of spatter and improves the weldability. Multiple layers (22.7 kg) (1.6 mm) (19-29 mm)
Stoody 102-G
can be applied without difficulty when proper preheat and interpass
98% Ar / 2% O2 or
temperatures are maintained. 11422400
10 lb PS .045"
75-80% Ar,
1/2"- 3/4"
135-185 18-24
(4.5 kg) (1.2 mm) (13-19 mm)
Bal. CO2
Applications: Cable Sheaves, Hot and Cold Shear Blades, Forging 98% Ar / 2% O2 or
Dies, Drillpipe Hardbanding, Crane Wheels, Hot Work Extrusion Rolls 33 lb WB .045" 1/2"- 3/4"
 11422300 75-80% Ar, 135-185 18-24
(15 kg) (1.2 mm) (13-19 mm)
Bal. CO2
Nominal Composition: 50 lb PP 1/16" 3/4"-1 /8"
1
11422000 Open-arc or CO2 200-250 22-26
Alloy Content – 14% (Chromium, Manganese, Molybdenum, (22.7 kg) (1.6 mm) (13-29 mm)
Tungsten Carbon, Vanadium)
Iron Base
Stoody.com
36

STOODY® RAIL END 932-O Deposit Characteristics:
STOODY RAIL END 932 semi-automatic open arc wire is designed Impact Resistance............................................................ Moderate
specifically for repair of carbon steel railroad track components. It has Abrasion Resistance................................................................ High
excellent tensile strength to maintain the desired rail dimensions. Rail Hardness........................................................................34-38 HRC
End 932 is formulated for welding on high carbon steel rails and frogs Machinability.............................................................................. Yes
and is not intended for use on manganese steel. Deposit Layers.................................................................... Multiple
Surface Cross Checks................................................................ No
Welding Procedures/Characteristics: DCEP (reverse polarity) Magnetic..................................................................................... Yes
recommended, using either stringer or weave beads. Weldability is Welding Parameters
Shielding
very good and can be applied in multiple layers with proper preheat Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
and interpass temperature procedures. Designed for high carbon steel
33 lb WB 1/16" 1/2"- 3/4"
rails and frogs, not for use on manganese steel. 11802500
(15 kg) (1.6 mm)
Open-arc
(13-19 mm)
225-280 27-28

33 lb WB 5/64" 1"-11/4"
Applications: Carbon Steel Rail Ends, Wheel Burns, Frogs, Crossings 11950300
(15 kg) (2.0 mm)
Open-arc
(25-32 mm)
250-350 24-26
Nominal Composition: 25 lb PS 3/32" 1"-11/2"

11887000 Open-arc 300-400 26-28
(11.3 kg) (2.4 mm) (25-38 mm)
Iron Base 2
STOODY® M7-G Deposit Characteristics:

STOODY M7-G is a molybdenum high speed tool steel similar to Abrasion Resistance...............................................................Good
AISI M7 grade. It is a martensitic alloy with small sized precipitated Impact Resistance...................................................................Good
carbides. This material is characterized by a high hardenability (58 Deposit Layers........................................................................... 2-3
to 66 HRC) and excellent wear resistance. Can be used at elevated Hardness........................................................................58-66 HRC
temperatures up to 1000°F (538°C), with condition of moderate Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
thermal shock.
33 lb WB 0.045" 75-80% Ar, Bal. 1/2"
Welding Procedures/Characteristics: DCEP (reverse polarity) using  11810800
(15 kg) (1.2 mm) CO2 (13 mm)
125-180 18-20
75 Argon/ 25 CO2 shielding gas. Preheat high speed tool steels from
50 lb PP 0.045" 75-80% Ar, Bal. 1/2"
750°F to 1200°F (399°C to 649°C). On other steels, preheat and post 11849400
(22.7 kg) (1.2 mm) CO2 (13 mm)
125-180 18-20
heat accordingly. Deposits should be limited to 2 or 3 layers.
33 lb WB 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
11868500 220-300 24-28
Applications: Hot and Cold Dies, Blanking Dies, Piercing Dies, Tire (15 kg) (1.6 mm) CO2 (13-19 mm)
Shredders, Cutting and Shaving Knives, Shear Braces, Cladding High 50 lb PP 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
 11834200 220-300 24-28
Wear Areas on Equipment and Building up Composite Dies and Tools. (22.7 kg) (1.6 mm) CO2 (13-19 mm)
Nominal Composition: 200 lb HP 1/16" 75-80% Ar, Bal. 1/2"- 3/4"

11917900 220-300 24-28
(90.7 kg) (1.6 mm) CO2 (13-19 mm)
Alloy Content – 19% (Carbon, Manganese, Silicon,
Chromium, Molybdenum, Tungsten, 400 lb NTP 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
11925500 220-300 24-28
(181.4 kg) (1.6 mm) CO2 (13-19 mm)
Vanadium)
Iron Base 33 lb WB 5/64" 75-80% Ar, Bal. 1/2"- 3/4"
11916500 250-350 25-29
(15 kg) (2.0 mm) CO2 (13-19 mm)
Tire Shredder

37
GROUP 2:
METAL TO METAL WEAR
STOODY® 964 AP-G Deposit Characteristics:
STOODY 964 AP-G is a gas shielded, flux cored, all position, general Abrasion Resistance......................................................... Excellent
purpose, hardfacing wire. The deposit is a specially formulated wear Hardness........................................................................58-64 HRC
resistant alloy which produces a uniform distribution of small primary Impact Resistance...................................................................Good
carbides in a martensitic matrix. The small carbides provide greatly Deposit Layers.......................................................................2 Max
improved wear resistance over martensitic steel, many tool steels, and Surface Cross Checks............................................................ None
some conventional chromium carbide alloys. 964 AP-G possesses Magnetic
excellent resistance to impact and plastic deformation. Deposits are on Stainless Steel........................................................... Slightly
crack free on carbon 300 stainless and manganese steels. Other on Carbon Steel.................................................................... Yes
base metals should be preheated and post heated appropriately. on Manganese Steel............................................................. Yes
The material is characterized by a high hardness and excellent wear

resistance. 964 AP-G is recommended for parts where cross checking Shielding Welding Parameters
Gas CTWD Amp Volts
is undesirable. 964 AP-G offers improved weldability over chromium
carbide and many other tool steel welding wires.  11970600
33 lb WB 0.045" 75-80% Ar, Bal. 1/2"-3/4"
140-225 25-29
2
(15 kg) (1.2 mm) CO2 (13-19 mm)
Applications: Slitter Blades, Auger Flights, Rendering Screws, 33 lb WB 1/16" 75-80% Ar, Bal. 1/2"-3/4"
180-250 25-29
 11983700
Tamper Tools, Extruder Screws, Tamper Feet, Tillage Tools, Dredge (15 kg) (1.6 mm) CO2 (13-19 mm)
Parts, Drag Line Bucket Lips, Sugar Cane Harvesters

Structure: Small Primary Carbides in a Martensitic Matrix
STOODY® 964-G Deposit Characteristics:

STOODY 964-G deposit is a specially formulated wear resistant alloy Abrasion Resistance......................................................... Excellent
which produces a uniform distribution of small primary carbides in Hardness........................................................................60-65 HRC
a martensitic matrix. The small carbides provide greatly improved Impact Resistance...................................................................Good
wear resistance over martensitic steel, many tool steels, and some Deposit Layers.......................................................................2 Max
conventional chromium carbide alloys. 964-G possesses excellent Surface Cross Checks............................................................ None
resistance to impact and plastic deformation. Deposits are crack free Magnetic
on carbon 300 stainless and manganese steels. other base metals on Stainless Steel........................................................... Slightly
should be preheated and post heated appropriately. The material on Carbon Steel.................................................................... Yes
is characterized by a high hardness and excellent wear resistance. on Manganese Steel............................................................. Yes
964-G is recommended for parts where cross checking is undesirable.
964-G offers improved weldability over chromium carbide and many Part Number Pkg Wire Dia.
other tool steel welding wires. Gas CTWD Amp Volts
33 lb WB 0.045" 75-80% Ar, Bal. 1/2"-3/4"
Applications: Slitter Blades, Auger Flights, Rendering Screws,  11965300
(15 kg) (1.2 mm) CO2 (13-19 mm)
125-230 18-22
Tamper Tools, Extruder Screws, Tamper Feet, Tillage Tools, Dredge 33 lb WB 1/16" 75-80% Ar, Bal. 1/2"-3/4"
 11965800 190-330 18-22
parts, Drag Line Bucket Lips (15 kg) (1.6 mm) CO2 (13-19 mm)

STOODY 966-G is a molybdenum-tungsten high speed tool steel Abrasion Resistance......................................................... Excellent
with a high concentration of uniformly distributed small primary Impact Resistance............................................................ Moderate
carbides. The presence of the small carbides greatly improve the Deposit Layers...............................................................................2
wear resistance when compared to M-7 tool steel. Stoody 966-G Hardness........................................................................62-67 HRC
provides wear resistance greater than or equal to that of conventional Surface Cross Checks............................................................ None
chromium carbides but does not cross check when proper preheat Magnetic
and welding procedures are used. It is recommended for parts where on Stainless Steel....................................................... Slightly
cross checking is undesirable. It can be applied crack free without on Carbon Steel................................................................ Yes
preheat on carbon, 300 series stainless and manganese steels, when on Manganese Steel......................................................... Yes
proper preheat and interpass temperatures are maintained. Post weld
heat treatment may be required for other base metals. The deposit will Part Number Pkg Wire Dia.
crack on cast irons. The material is characterized by a high Gas CTWD Amp Volts
hardness (62-67). 33 lb WB 0.045" 75-80% Ar, 1/2"-5/8"
220-250 19-21
 11965900
(15 kg) (1.2 mm) Bal. CO2 (13-16 mm)
Applications: Tillage Tools, Tire Shredders, Hard Banding, Cutting 33 lb WB 1/16" 5/8"-3/4"
11981400 98% Ar / 2% O2 250-300 17-24
and Shaving knives, Extruder Screws, Shear Blades, Blanking Dies, (15 kg) (1.6 mm) (16-19 mm)
Piercing Dies, Excellent for cladding high wear areas on equipment 50 lb PP 1/16" 5/8"-3/4"
 11965200 98% Ar / 2% O2 250-300 17-24
(22.7 kg) (1.6 mm) (16-19 mm)
Structure: Small Primary Carbides in a high speed tool steel matrix
Stoody.com
38

STOODY® 965-G & 965-O Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
STOODY 965-G can be categorized as a general purpose hardfacing
alloy that offers a good balance of impact and abrasion resistance. 965-G
Analysis and properties are very similar to Stoody Self-Hardening. 5 lb PS-LLW 0.035" 1/2"-5/8"
 11929300 75-80% Ar, Bal. CO2 80-130 15-20
(2.27 kg) (0.9 mm) (13-16 mm)
Applications would include both metal-to-metal and metal-to-earth.
Deposits are martensitic, forgeable, and are not readily machinable. 11933300
25 lb PS 0.035"
75-80% Ar, Bal. CO2
1/2"-5/8"
80-130 15-20
(11.3 kg) (0.9 mm) (13-16 mm)
Can be applied to carbon, low alloy and manganese steel.
10 lb PS 0.045" 98% Ar / 2% O2 or 1/2"-3/4"
Welding Procedures/Characteristics: DCEP (reverse polarity)  11423000 150-200 25-29
(4.5 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
recommended using either stringer or weave beads. Weldability is very 33 lb WB 0.045" 98% Ar / 2% O2 or 1/2"-3/4"

good in flat and horizontal applications. The addition of CO2 shielding  11423100 150-200 25-29
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
gas with the 1/16" (1.6 mm) diameter wire reduces the amount of 300 lb NTP 0.045" 98% Ar / 2% O2 or 1/2"-3/4"
spatter and improves the weldability  11875400 150-200 25-29
(136 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
Applications: Tillage Tools, Drag Line Bucket Lips, Tamper Feet,  11501500
33 lb WB 1/16" 98% Ar / 2% O2 or 3/4"-1"
200-250 27-31
3
(15 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
Chisel Plows, Dredge Parts, Extruded Screws, Muller Tires, Sugar Mill
Classification Table Combs, Press Rolls - Underlay  11823900
50 lb PP 1/16" 98% Ar / 2% O2 or 3/4"-1"
200-250 27-31
(22.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200 lb HP 1/16" 98% Ar / 2% O2 or 3/4"-1"
Alloy Content – 10% (Chromium, Manganese, Silicon, Carbon)  11864500
(90.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200-250 27-31
Iron Base
200 lb NTP 1/16" 98% Ar / 2% O2 or 3/4"-1"
Mechanical Properties Typical Rockwell Hardness: 11933500
(90.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200-250 27-31
Base Metal 0.20% C Steel
400 lb NTP 1/16" 98% Ar / 2% O2 or 3/4"-1"
Layers: 2 11875500
(181.4 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200-250 27-31
Hardness 56-60 HRC
965-O
33 lb WB 1/16" 3/4"-11/4"
 11427100 Open-arc or CO2 200-250 27-31
(15 kg) (1.6 mm) (19-32 mm)
50 lb PP 1/16" 3/4"-11/4"
 11427000 Open-arc or CO2 200-250 27-31
(22.7 kg) (1.6 mm) (19-32 mm)
200 lb HP 1/16" 3/4"-11/4"

11956000 Open-arc or CO2 200-250 27-31
(90.7 kg) (1.6 mm) (19-32 mm)
500 lb POP 1/16" 3/4"-11/4"

11956100 Open-arc or CO2 200-250 27-31
(226.8 kg) (1.6 mm) (19-32 mm)
60 lb Coil 3/32" 11/4"-11/2"

11946100 Open-arc or CO2 300-350 25-28
(27.2 kg) (2.4 mm) (32-38 mm)
60 lb Coil 7/64" 11/4"-11/2"

11987200 Open-arc or CO2 425-475 28-30
(27.2 kg) (2.8 mm) (32-38 mm)
Stoody 965 with addition of dropped tungsten carbides.

STOODY 965 AP-G is a gas-shielded, flux cored, all position, general Abrasion Resistance...............................................................Good
purpose hardfacing alloy which offers a good balance of impact Impact Resistance...................................................................Good
and abrasion resistance. It can be used in both metal-to-metal and 2 Layer Hardness...........................................................57-62 HRC
metal-to-earth applications. Deposits are forgeable but not readily Deposit Layers..................................................... 2 Normal, 3 Max.
machinable. Stoody 965 AP-G has a smooth semi-spray transfer
and can be applied to carbon, low alloy, and manganese steels. It Shielding Welding Parameters
Gas CTWD Amp Volts
is magnetic on carbon and low alloy steels but not on manganese
steels. Analysis and properties are similar to Stoody Self-Hardening 12023500
10 lb PS 0.045" 75-80% Ar, Bal. 1/2"- 3/4"
140-225 26-29
covered electrode. (4.5 kg) (1.2 mm) CO2 (13-19 mm)
33 lb WB 0.045" 75-80% Ar, Bal. 1/2"- 3/4"
 11807800 140-225 26-29
Welding Procedures/Characteristics: DCEP (reverse polarity) (15 kg) (1.2 mm) CO2 (13-19 mm)
recommended using 75 Argon/25 CO2 shielding gas. This wire has 33 lb WB 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
170-275 24-30
 11808600
excellent out-of-position characteristics in the vertical, overhead and (15 kg) (1.6 mm) CO2 (13-19 mm)
horizontal positions. It has a smooth semi-spray transfer and can be 11962400
200 lb HP 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
170-275 24-30
(90.7 kg) (1.6 mm) CO2 (13-19 mm)
applied to carbon and low alloy steels.
Applications: Tillage Tools, Dredge Parts, Sliding Metal Parts, Tire
Shredder Knives, Drag Line Bucket Lips, Extruder Screws, Tamper
Feet, Churn Drills, Muller Tires, Sugar Cane Harvesters
Iron Base

39

STOODY® 600 Deposit Characteristic:
STOODY 600 is an open arc wire which produces a titanium carbide Abrasion Resistance.......................................................Very Good
bearing deposit. It has excellent abrasion resistance, yet maintains Impact Resistance.................................................................... High
toughness for good impact resistance. Stoody 600 exhibits good Typical Hardness:
operational characteristics and excellent slag removal when compared 1 Layer on mild steel..................................................... 59 HRC
to other titanium carbide wires. It is particularly suited to high stress 2 Layer on mild steel..................................................... 41 HRC
application such as cement clinker crusher rolls. 3 Layer on mild steel..................................................... 37 HRC
Welding Procedures/Characteristics: An open arc wire designed for Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
DCEP (reverse polarity). It can be applied in multiple layers to carbon
33 lb WB 0.045" 1/2"-3/4"
and low alloy steel as well as manganese.  11930300
(15 kg) (1.2 mm)
Open-arc
(13-19 mm)
150-225 22-26
200 lb HP 0.045" 1/2"-3/4"
Applications: High Pressure Cement Rolls, Bucket Lips, Muller Tires, 11934300
(90.7 kg) (1.2 mm)
Open-arc
(13-19 mm)
150-225 22-26
Hammer Crushers, Tillage Tools, Chisel Plows, Tamper Feet, 33 lb WB 1/16" 3/4"-1"
 11886600 Open-arc 200-300 22-26
Hard Banding, Sugar Mill Hammers, Knives, Press Rolls (15 kg) (1.6 mm) (19-25 mm)
3 Nominal Composition: 11928000

200 lb HP
(90.7 kg)
1/16"
(1.6 mm)
Open-arc
3/4"-1"
(19-25 mm)
200-300 22-26
Alloy Content – 19% (Carbon, Manganese, Silicon, 12046500

50 lb PP 5/64"
Open-arc
1" - 11/4"
250-350
24-26
Chromium, Molybdenum, Titanium) (22.7 kg) (2.0 mm) (25-32 mm)
60 lb Coil 3/32" 11/4"-11/2"
Iron Base 11846000
(27.2 kg) (2.4 mm)
Open-arc
(32-38 mm)
300-400 25-27
500 lb POP 3/32" 11/4"-11/2"
11916600 Open-arc 300-400 25-27
(226.8 kg) (2.4 mm) (32-38 mm)
60 lb Coil 7/64" 11/4"-11/2"
11814400 Open-arc 400-500 26-28
(27.2 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11/4"-11/2"
11929400 Open-arc 400-500 26-28
(226.8 kg) (2.8 mm) (32-38 mm)
STOODY® 670 Deposit Characteristics:

STOODY 670 is a gas metal arc wire that produces a niobium carbide Abrasion Resistance.......................................................Very Good
bearing deposit. It has excellent abrasion resistance yet maintains Hardness............................................................................. 58 HRC
toughness for good impact resistance. Stoody 670 exhibits good Impact Resistance.................................................................... High
operational characteristics compared to other niobium or titanium Deposit Layers.....................................................................Up to 5
carbide wires. It is particularly suited to high stress applications such Surface Cross Checks............................................................... Yes
as cement clinker crusher rolls.
Applications: High Pressure Cement Rolls, Bucket Lips, Muller Tires, Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Hammer Crushers, Tillage Tools, Chisel Plows, Tamper Feet 33 lb WB 1/16" 75-80% Ar, Bal. 3/4"-1"
12044600 200-300 26-28
(15 kg) (1.6 mm) CO2 (19-25 mm)
Structure: Niobium Carbides in a Martensitic Matrix

STOODY 117 gives a semi-austenitic matrix with uniformly dispersed Hardness:
chromium carbides that provides a deposit with very good impact, Nominal Hardness....................................................43-45 HRC
abrasion and anti-galling properties. Frequently used as both a build- 3 Layers on mild steel..............................................43-45 HRC
up and hardfacing alloy on manganese and low alloy materials. 2 Layers on Mang. steel...........................................38-40 HRC
Work hardens to.......................................................55-60 HRC
recommended using stringer beads and fast travel. Light cross- Shielding Welding Parameters
checking pattern develops which allows this material to be applied in Gas CTWD Amp Volts
multiple layers without difficulty. Weldability is very good and deposits 33 lb WB 1/16" 1"-11/4"
11808400 Open-arc 190-230 24-25
are not machinable. (15 kg) (1.6 mm) (25-32 mm)
60 lb Coil 3/32" 1"-11/2"
11835900 Open-arc 275-325 25-28
Applications: Crusher Rolls, Hammers, Bell Type Gyratory Cones, (27.2 kg) (2.4 mm) (25-32 mm)
Bucket Lips, Mantles, Dredge Pump Shells, Sugar Mill Press Rolls 11289100
60 lb Coil 7/64"
Open-arc
11/4"-11/2"
300-600 31-35
(27.2 kg) (2.8 mm) (32-38 mm)
Nominal Composition:  11320600
110 lb QP 7/64"
Open-arc
11/4"-11/2"
300-600 31-35
Alloy Content – 17% (Chromium, Carbon, Molybdenum, (50 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11/4"-11/2"
Manganese, Silicon, Copper) 11289000
(90.7 kg) (2.8 mm)
Open-arc
(32-38 mm)
300-600 31-35
Iron Base 500 lb POP 7/64" 11/4"-11/2"
11832400 Open-arc 300-600 31-35
(226.8 kg) (2.8 mm) (32-38 mm)
Stoody.com
40

STOODY 133 offers good resistance to corrosion, heat, and galling Hardness:
and can be applied in multiple layers crack free. Deposits are 2 Layers on carbon steel.........................................39-42 HRC
machinable with carbide tools and will polish to a mirror finish in 2 Layers on Mang. steel..........................................35-39 HRC
service. Can be applied to manganese, carbon and low alloy steels.
Recommended for parts where low coefficient of friction is desirable Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
and where cross checking is undesirable.
33 lb WB 0.045" 1/2-3/4"
 11867600 98% Ar / 2% O2 175-225 20-24
Welding Procedures/Characteristics: DCEP (reverse polarity) (15 kg) (1.2 mm) (13-19 mm)
33 lb WB 1/16" 1/2"-1"
recommended using either stringer or weave beads. The addition of  11319000 Open-arc or CO2 175-350 22-26

(15 kg) (1.6 mm) (13-25 mm)
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the 50 lb PP 1/16" 1/2"-1"
11288200 Open-arc or CO2 175-350 22-26
amount of spatter and improves the weldability. (22.7 kg) (1.6 mm) (13-25 mm)
60 Coil 3/32" 3/4"-11/4"
Applications: Hog Hammers, Chipper Knife Components, Debarking 11288100
(27.2 kg) (2.4 mm)
Open-arc
(19-32 mm)
200-350 24-28
Hammers, Log Anvils, Rendering Flights
Nominal Composition: 3
Alloy Content – 35% (Chromium, Nickel, Carbon,
Manganese, Silicon, Molybdenum)
Iron Base
STOODY® 121 On carbon steel or low alloy steel: Slightly magnetic

STOODY 121 gives a semi-austenitic matrix with uniformly dispersed On Mang. steel: Non-magnetic not forgeable or machinable
chromium carbides and is recommended for applications where
abrasion is severe and impact is only moderate. Provides excellent Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
service on a wide variety of heavy equipment and earth engaging
tools. Typically cross-checks when applied and is not machinable.
10 lb PS 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
Can be applied to carbon, low alloy and manganese steels 11423300 175-200 22-26
(4.5 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)

recommend using either stringer or weave beads. The addition of  11423200
33 lb WB 0.045" 98% Ar / 2% O2 or 1/2"- 3/4"
175-200 22-26
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the
amount of spatter and improves the weldability. Limit deposits to 2 33 lb WB 1/16" 1/2"-1"
layers maximum in the downhand position only.  11408300 Open-arc or CO2 205-255 24-28
(15 kg) (1.6 mm) (13-25 mm)
Applications: Scraper Sides, Scraper Cutters, Vibrator Ditcher  11420600

50 lb PP 1/16"
Open-arc or CO2
1/2"-1"
205-255 24-28
(22.7 kg) (1.6 mm) (13-25 mm)
Shank, Post Hole Augers, Augers, Pug Mill Paddles, Tamper Tools
60 lb Coil 3/32" 3/4"-11/4"
(27.2 kg) (2.4 mm)
Open-arc
(19-32 mm)
200-350 24-28
Alloy Content – 21% (Chromium, Carbon, Manganese, Silicon
200 lb HP 3/32" 3/4"-11/4"
Iron Base 11087700
(90.7 kg) (2.4 mm)
Open-arc
(19-32 mm)
200-350 24-28
Typical Mechanical Properties:
60 lb Coil 7/64" 3/4"-11/4"
Base Metal.................................................................... LayersHRC  11000500
(27.2 kg) (2.8 mm)
Open-arc
(19-32 mm)
200-350 24-28
0.20% C Steel............................................................... 1 40-43
110 lb QP 7/64" 3/4"-11/4"
0.20% C Steel............................................................... 2 48-50  11143700
(50 kg) (2.8 mm)
Open-arc
(19-32 mm)
200-350 24-28
Mang. Steel................................................................... 1 40-44
Mang. Steel................................................................... 2 47-51

STOODY 131 is recommended for parts where a low coefficient of Hardness:
friction and minimum cross checking are desirable. Deposits provide 2 Layers on mild steel..............................................40-45 HRC
excellent bearing surfaces on friction type guides, cement mill 2 Layers on Mang. steel...........................................37-40 HRC
gudgeons, etc. Can be applied to carbon, low alloy and manganese
steels. Deposits are not machinable or forgeable. Shielding Welding Parameters
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DCEP (reverse polarity) 33 lb WB 1/16" 1/2"-1"
recommended (downhand only) using either stringer or weave beads. Can be  11464900 Open-arc 175-225 24-26
(15 kg) (1.6 mm) (13-25 mm)
applied out-of-position. Generally limited to 2 layers although multiple layers 11000700
60 lb Coil 7/64"
Open-arc
3/4"-11/4"
250-350 24-28
can be applied with proper procedures (fast travel and preheat control). (27.2 kg) (2.8 mm) (19-32 mm)
110 lb QP 7/64" 3/4"-11/4"
11143800 Open-arc 250-350 24-28
Applications: Gyratory Cross Heads, Guides, Dredge Parts, Pumps (50 kg) (2.8 mm) (19-32 mm)
200 lb HP 7/64" 3/4"-11/4"
11141400 Open-arc 250-350 24-28
Silicon, Manganese)
Iron Base

41

STOODY® 135 Nominal Composition:
STOODY 135 open arc wire is a high chromium-carbon, iron based Alloy Content – 35% (Carbon, Chromium, Manganese,
tubular alloy wire recommended for metal-to-earth applications Silicon, Molybdenum)
subject to severe abrasion. It develops a tight cross-checking pattern Iron Base
of 3/8" to 1/2" (10 mm - 13 mm) and is frequently used in crushing Deposit Characteristic:
and construction applications. It can be applied to carbon, low alloy, Abrasion Resistance......................................................... Excellent
or manganese steels and can be used in hot wear applications up to Impact Resistance..................................................................... Low
900°F (482°C). Deposits cannot be machined or forged. Hardness 2 Layers 1020
Welding Procedures/Characteristics: DCEP (reverse polarity) Carbon Steel..................................................................54-62 HRC
recommended, using either stringer or weave beads. Can be applied

to carbon, low alloy or manganese steels. Excellent operator appeal in Shielding Welding Parameters
Gas CTWD Amp Volts
the downhand welding position.
33 lb WB 1/16" 1"
Applications: Scraper Sides, Cutters and Blades, Shovel Bucket 11862600
(15 kg) (1.6 mm)
Open-arc
(25 mm)
200-220 24-26
3 Tooth Adapters, Tillage Tools, Augers and Auger Flights, Crushing

and Grinding Equipment, Ripper Shanks and Teeth, Bucket Sides and 11835100
50 lb PP
(22.7 kg)
1/16"
(1.6 mm)
Open-arc
1"
(25 mm)
200-220 24-26
Lips, Conveyor Screws, Fan Blades

STOODY 964 AP-G is a gas shielded, flux cored, all position, general Abrasion Resistance......................................................... Excellent
purpose, hardfacing wire. The deposit is a specially formulated wear Hardness........................................................................58-64 HRC
resistant alloy which produces a uniform distribution of small primary Impact Resistance...................................................................Good
carbides in a martensitic matrix. The small carbides provide greatly Deposit Layers.......................................................................2 Max
improved wear resistance over martensitic steel, many tool steels, Surface Cross Checks............................................................ None
and some conventional chromium carbide allots. 964 AP-G possesses Magnetic
excellent resistance to impact and plastic deformation. Deposits are on Stainless Steel............................................................ Slightly
crack free on carbon 300 stainless and manganese steels. Other on Carbon Steel..................................................................... Yes
base metals should be preheated and post heated appropriately. on Manganese Steel.............................................................. Yes
The material is characterized by a high hardness and excellent wear
resistance. 964 AP-G is recommended for parts where cross checking Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
is undesirable. 964 AP-G offers improved weldability over chromium
carbide and many other tool steel welding wires. 33 lb WB 0.045" 75-80% Ar, 1/2"-3/4"
140-225 25-29
 11970600
(15 kg) (1.2 mm) Bal. CO2 (13-19 mm)
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper 33 lb WB 1/16" 75-80% Ar, 1/2"-3/4"
Tools, Extruder Screws, Tamper Feet, Tillage Tools, Dredge Parts,  11983700 180-250 25-29
(15 kg) (1.6 mm) Bal. CO2 (13-19 mm)
Drag Line Bucket Lips, Sugar Cane Harvesters
STOODY® 134-G & 134-O Typical Mechanical Properties:

STOODY 134 is a high chromium-iron alloy enhanced with Hardness:
molybdenum recommended for applications subject to severe 1 Pass on mild steel.................................................42-46 HRC
abrasion, moderate impact and high compressive loads. Deposits 2 Passes on mild steel.............................................56-60 HRC
are generally limited to 2 layers, develop cross checks and are not 1 Pass on Mang. steel..............................................43-47 HRC
machinable or forgeable. Can be used in hot wear applications up to 2 Passes on Mang. steel..........................................45-50 HRC
900°F (482°C). On carbon or low alloy steel: Slightly magnetic
On Mang. steel: Non-magnetic. Not heat treatable.
recommended using either stringer or weave beads. Can be applied
to low alloy and manganese steels. Recommended for downhand Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
welding only.
33 lb WB 1/16" Argon – 75% 1/2"-3/4"
Applications: Shovel Bucket Tooth Adapters, Vertical Screen Deflector 12021800
(15 kg) (1.6 mm) CO2 (13 – 19 mm)
225-275 24-26
Grates, Grizzly Bars, Gyratory Crusher Liners or Concaves, Hammer 60 lb Coil 3/32" 11/4” – 11/2”
Mill Rotor Discs, Sizing/Scalping Screens, Crushing Equipment (Rolls, 11836000 Open-Arc 300-350 25-28
(27.2 kg) (2.4 mm) (32 – 38 mm)
Hammers, Impellers), Bucket Teeth, Lips, Rippers 60 lb Coil 7/64" 3/4"-11/4"
 11000900 Open-arc 300-350 26-28
(27.2 kg) (2.8 mm) (19-32 mm)
110 lb QP 7/64" 3/4"-11/4"
Alloy Content – 33% (Chromium, Carbon, Molybdenum, 11143900
(50 kg) (2.8 mm)
Open-arc
(19-32 mm)
300-350 26-28
Manganese, Silicon) 200 lb HP 7/64" 3/4"-11/4"
Iron Base 11141500 Open-arc 300-350 26-28
(90.7 kg) (2.8 mm) (19-32 mm)
Stoody.com
42

STOODY 964-G deposit is a specially formulated wear resistant alloy Abrasion Resistance......................................................... Excellent
which produces a uniform distribution of small primary carbides in Hardness........................................................................60-65 HRC
a martensitic matrix. The small carbides provide greatly improved Impact Resistance...................................................................Good
wear resistance over martensitic steel, many tool steels, and some Deposit Layers.......................................................................2 Max
conventional chromium carbide alloys. 964-G possesses excellent Surface Cross Checks............................................................ None
resistance to impact and plastic deformation. Deposits are crack free Magnetic
on carbon 300 stainless and manganese steels. Other base metals on Stainless Steel............................................................ Slightly
should be preheated and post heated appropriately. The material on Carbon Steel..................................................................... Yes
is characterized by a high hardness and excellent wear resistance. on Manganese Steel.............................................................. Yes

964-G is recommended for parts where cross checking is undesirable. Part Number Pkg Wire Dia.
964-G offers improved weldability over chromium carbide and many Gas CTWD Amp Volts
other tool steel welding wires. 33 lb WB 0.045" 1/2"-3/4"
 11965300 75-80% Ar, Bal. CO2 125-230 18-22
(15 kg) (1.2 mm) (13-19 mm)
3
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper 33 lb WB 1/16" 1/2"-3/4"
Tools, Extruder Screws, Tamper Feet, Tillage Tools, Dredge Parts,  11965800 75-80% Ar, Bal. CO2 190-330 18-22
(15 kg) (1.6 mm) (13-19 mm)
Drag Line Bucket Lips
Alloy Type: Small Primary Carbides in a Martensitic Matrix
STOODY® 100HC Typical Mechanical Properties:

STOODY 100HC is a high chromium-iron alloy recommended for Hardness:
applications subject to severe abrasion and moderate impact and 2 Passes on mild steel.............................................58-62 HRC
heat. Develops very tight cross checking pattern and is frequently 2 Passes on Mang. steel..........................................51-55 HRC
used in crushing applications. Generally limited to 2 layers although On carbon or low alloy steel: Slightly magnetic
in the rebuilding of coal pulverizer rolls multiple layers can be On Mang. steel: Non-magnetic
applied using specific welding procedures. Deposits are not Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
machinable or forgeable and can be used in hot wear applications
up to 900°F (482°C). 11249700
25 lb PS 3/32"
Open-arc
3/4"-11/4"
200-400 26-30
(11.3 kg) (2.4 mm) (19-32 mm)
Welding Procedures/Characteristics: DCEP (reverse polarity) 60 lb Coil 3/32" 3/4"-11/4"
recommended using either stringer or weave beads. Increased  11313400 Open-arc 200-400 26-30
(27.2 kg) (2.4 mm) (19-32 mm)
deposition can be achieved using straight polarity but weld 200 lb HP 3/32" 3/4"-11/4"
12022200 Open-arc 200-400 26-30
soundness will suffer. Can be applied to carbon, low alloy, and (90.7 kg) (2.4 mm) (19-32 mm)
manganese steels. Recommended for downhand welding only.  11001000
60 lb Coil 7/64"
Open-arc
3/4"-11/4"
200-400 26-30
When multiple layers are to be run, stringer beads must be run and (27.2 kg) (2.8 mm) (19-32 mm)
deposit must have a tight cross checking pattern of 3/8" to 1/2" (10 110 lb QP 7/64" 3/4"-11/4"
 11144100 Open-arc 200-400 26-30
(50 kg) (2.8 mm) (19-32 mm)
mm - 13 mm) in order to be successful.
200 lb HP 7/64" 3/4"-11/4"
 11141700 Open-arc 200-400 26-30
Applications: Gyratory Mantles, Cage Pins, Scrubbers, Crusher (90.7 kg) (2.8 mm) (19-32 mm)
Rolls, Sugar Mill Shredder Anvils, Mill Combs, Elevator Screw  11235400
500 lb POP 7/64"
Open-arc
3/4"-11/4"
200-400 26-30
(226.8 kg) (2.8 mm) (19-32 mm)
Flights, Hammers, Knives, Press Rolls
750 lb POP 7/64" 3/4"-11/4"
11976900 Open-arc 200-400 26-30
Alloy Content – 34% (Chromium, Carbon, Manganese, 11867100
110 lb QP 1/8"
Open-arc
11/4"-11/2"
400-550 31-34
Silicon, Molybdenum) (50 kg) (3.2 mm) (32-38 mm)
Iron Base 11807700
500 lb POP 1/8"
Open-arc
11/4"-11/2"
400-550 31-34
(226.8 kg) (3.2 mm) (32-38 mm)
Pairing Stoody 110 as an

underlay with Stoody 100HC
as the overlay on sugar
mill hammers and knives.
For even greater abrasion
and impact resistance, pair
Stoody 111 for the underlay
with Stoody CP2000 for
the overlay.

43

STOODY® 101HC-G, -O Typical Mechanical Properties:
STOODY 101HC is a high chromium-iron alloy recommended for Base Metal Layers Hardness
applications subject to severe abrasion and moderate impact and 0.20% C Steel 1 55-58 HRC
0.20% C Steel 2 62-64 HRC
heat. Develops very tight cross checking pattern and is frequently
used for applications involving severe metal-to-earth abrasion. Hardness:
Generally limited to 2 layers. Deposits are not machinable or forgeable 1 Pass on mild steel............................................ 55-64 HRC
and can be used in hot wear applications up to 900°F (482°C). 2 Passes on mild steel........................................ 59-64 HRC
On mild steel: Slightly magnetic
Welding Procedures/Characteristics: DCEP (reverse polarity) On Mang. steel: Magnetic
recommended using either stringer or weave beads. Can be applied
to carbon, low alloy, and manganese steels. The small diameter .045" Shielding Welding Parameters
(1.2 mm) and 1/16" (1.6 mm) wires can be run out of position using Gas CTWD Amp Volts
relatively fast travel speeds and no oscillation. The addition of CO2 5 lb PS-LLW 0.035" 98% Ar / 2% O2 or
 11929200 1/2"-5/8" 80-185 15-24
shielding gas with the 1/16" (1.6 mm) diameter wire reduces the (2.27 kg) (0.9 mm) 75-80% Ar, Bal. CO2
3
amount of spatter and improves its weldability for out of 25 lb PS 0.035" 98% Ar / 2% O2 or 1/2"-5/8"
 11933400 80-185 15-24
position work. (11.3 kg) (0.9 mm) 75-80% Ar, Bal. CO2 (13-16 mm)
10 lb PS 0.045" 1/2"-3/4"
Applications: Scraper Sides, Cutters, Blades, Ripper Shanks and  11440300
(4.5 kg) (1.2 mm)
98% Ar / 2% O2
(13-19 mm)
150-200 22-26
Teeth, Shovel Bucket Tooth Adapters, Clam Shell Bucket, Bucket 33 lb WB 0.045" 1/2"-3/4"
 11436300 98% Ar / 2% O2 150-200 22-26
Sides and Lips, Tillage Tools, Augers and Auger Flights, Conveyor (15 kg) (1.2 mm) (13-19 mm)
Screws, Sugar Mill Classification Table Combs, Press Rolls 50 lb PP 0.045" 1/2"-3/4"
11874600 98% Ar / 2% O2 150-200 22-26
(22.7 kg) (1.2 mm) (13-19 mm)
200 lb NTP 0.045" 1/2"-3/4"
Alloy Content – 26% (Chromium, Carbon, Manganese, Silicon) 12038300
(90.7 kg) (1.2 mm)
98% Ar / 2% O2
(13-19 mm)
150-200 22-26
Iron Base 300 lb NTP 0.045" 1/2"-3/4"
 11891500 98% Ar / 2% O2 150-200 22-26
(136 kg) (1.2 mm) (13-19 mm)
10 lb PS 1/16" 1/2"-1"
11421000 Open-arc 200-260 24-28
(4.5 kg) (1.6 mm) (13-25 mm)
33 lb WB 1/16" 1/2"-1"
 11304700 Open-arc 200-260 24-28
(4.5 kg) (1.6 mm) (13-25 mm)
50 lb PP 1/16" 1/2"-1"
 11304800 Open-arc 200-260 24-28
(22.7 kg) (1.6 mm) (13-25 mm)
200 lb HP 1/16" 1/2"-1"
11948100 Open-arc 200-260 24-28
(90.7 kg) (1.6 mm) (13-25 mm)
200 lb NTP 1/16" 1/2"-1"
 12025400 Open-arc 200-260 24-28
(90.7 kg) (1.6 mm) (13-25 mm)
400 lb NTP 1/16" 1/2"-1"
11898700 Open-arc 200-260 24-28
(181.4 kg) (1.6 mm) (13-25 mm)
500 lb POP 1/16" 1/2"-1"
11956200 Open-arc 200-260 24-28
(226.8 kg) (1.6 mm) (13-25 mm)
33 lb WB 5/64" 3/4"-11/4"
11865500 Open-arc 225-375 24-28
(15 kg) (2.0 mm) (19-32 mm)
50 lb PP 5/64" 3/4"-11/4"
 11325200 Open-arc 225-375 24-28
(22.7 kg) (2.0 mm) (19-32 mm)
110 lb QP 5/64" 3/4"-11/4"
11849200 Open-arc 225-375 24-28
(50 kg) (2.0 mm) (19-32 mm)
200 lb HP 5/64" 3/4"-11/4"
 11866900 Open-arc 225-375 24-28
(90.7 kg) (2.0 mm) (19-32 mm)
500 lb POP 5/64" 3/4"-11/4"
 11901700 Open-arc 225-375 24-28
(226.8 kg) (2.0 mm) (19-32 mm)
60 lb Coil 7/64" 11/4"-11/2"
11862500 Open-arc 350-450 27-29
(27.2 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11/4"-11/2"
11861300 Open-arc 350-450 27-29
(90.7 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11/4"-11/2"
11873200 Open-arc 350-450 27-29
(226.8 kg) (2.8 mm) (32-38 mm)
Stoody 600 and Stoody 101HC applied to sugar mill press rolls
in Peru improved service life between hardfacing reapplications
by 40%.
Stoody.com
44

STOODY® 101AP Typical Mechanical Properties:
STOODY 101AP open arc wire is a high chromium carbide iron base Abrasion Resistance......................................................... Excellent
tubular wire. The higher chromium content was specially designed Impact Resistance..................................................................... Low
to achieve a minimum of 25% chromium in a two layer weld deposit. Hardness (2 Layers) on 1020 Carbon Steel...................60-64 HRC
Stoody 101AP was formulated to improve out of position horizontal Surface Cross Checks............................................................... Yes
welding when compared to other chrome carbide welding wires. The Magnetic..................................................................................... Yes
unique formulation is recommended for applications subject to severe
abrasion. The weld deposit develops a tight cross-checking pattern Part Number Pkg Wire Dia.
3/8" - 1/2" (10 mm - 13 mm). The cracking is sometimes referred to as Gas CTWD Amp Volts
relief cracking. It can be applied to carbon, low alloy, or manganese

33 lb WB 1/16" 1/2"- 1"
 12040800 Open-arc 225-275 24-28
steels and can be used in hot wear applications up to 900°F (482°C). (15 kg) (1.6 mm) (13-25 mm)
Deposits can not be machined or forged.

Applications: Pipe I.D. Cladding, Pipe Flange Faces, Copper
3
Smelter Ladles Overlay, Sugar Mill Roll Underlay, Scraper Sides,
Cutter, and Blades; Shovel Bucket Tooth Adapters, Crushing and
Grinding Equipment, Ripper Shanks and Teeth, Bucket Sides and
Lips, Conveyors and Screws, Fan Blades,Sugar Cane Harvesters,
Classification Table Combs, Press Rolls, Flanges, Incinerator
Exhaust Fans
Structure: Primary Chromium Carbides in an Austenitic Matrix
STOODY® 101HT Typical Mechanical Properties:

STOODY 101HT is a higher carbon and chromium version of the Abrasion Resistance......................................................... Excellent
classic Stoody 100HC alloy. It is recommended for applications Impact Resistance............................................................ Moderate
subject to severe abrasion, moderate impact, and higher temperatures. Deposit Layers........................................................................... 2-3
It develops a tight 3/8" - 1/2" (10 mm - 13 mm) cross checking pattern. Hardness on Carbon Steel.............................................60-65 HRC
Stoody 101HT is generally limited to two to three layers and can be Surface Cross Checks............................................................... Yes
applied to carbon, low alloy, and manganese steels. Deposits are Machinability............................................................................... No
neither machinable nor forgeable. This alloy can be used in hot wear
applications up to 900°F (482°C). Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Applications: Gyratory Crusher Chute Liners, Brick Making Hammers,
50 lb PP 7/64" 11/4"-11/2"
Iron Ore Sintering Furnace Seals, Direct Reduction Iron Ducts (DRI), 12045500
(22.7 kg) (2.8 mm)
Open-arc
(32-38 mm)
200-425 25-31
Iron Ore Pellet Belt Conveyor Pulleys, Wear Plates, Rotary Kiln 500 lb POP 7/64" 11/4"-11/2"
12027200 Open-arc 200-425 25-31
Discharge Grate Seals, Sugar Mill Hammers, Knives, Press Rolls, (226.8 kg) (2.8 mm) (32-38 mm)
Incinerator Exhaust Fans
Structure: Primary Chromium Carbides in an Austenitic Matrix.
STOODCOR™ 136 Typical Mechanical Properties:

STOODCOR 136 deposit is an erosion and corrosion resistant alloy Corrosion Resistance..............................................................Good
deposit. StoodCor 136 is a specially designed complex carbide Abrasion Resistance......................................................... Excellent
alloy suited for hardfacing/cladding applications where erosion and Impact Resistance..................................................Low – Moderate
corrosion are of equal concern. The ability of this alloy to resist high Deposit Layers......................................................................2 Max.
abrasion in a corrosive environment makes it optimal for hardfacing/ Hardness........................................................................50-58 HRC
cladding pipe, plate and vessels subjected to erosion and corrosion. Surface Cross Checks............................................................... Yes
The wire possesses excellent weldability and can be used for cladding Machinability.......................................................No, Grinding Only
on plate, pipe ID or elbow ID.
Applications: Components subject to a combination of corrosion and Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
wear such as Slurry Pipe, Plate and Vessels found in Mixing, Mining 33 lb WB 1/16" 5/8"-3/4"
and Quarrying Industries 11992100 98% Ar / 2% O2 225-275 24-27
(15 kg) (1.6 mm) (16-19 mm)
200 lb HP 7/64" 1"-11/4"
Nominal Composition: StoodCor 136 is a complex carbide deposit 12012800
(90.7 kg) (2.8 mm)
Open-arc
(25-32 mm)
425-475 27-29
producing chromium and fine primary carbides in an austenitic matrix. 500 lb POP 7/64 1"-11/4"
12003600 Open-arc 425-475 27-29
(226.8 kg) (2.8 mm) (25-32 mm)

45

STOODY® 100HD Typical Mechanical Properties:
STOODY 100HD is a high chromium-iron alloy developed for high Hardness................................................................. 55-62 HRC
deposition rate hardfacing of large surface areas for extreme abrasion
resistance. It develops a very tight cross checking pattern. Stoody Shielding Welding Parameters
Gas CTWD Amp Volts
100HD is generally limited to 3 layers. Deposits are not machinable or
forgeable and can be used in hot wear applications up to 60 lb Coil 7/64" 3/4"-11/4"
11848200 Open-arc 425-650 27-30
(27.2 kg) (2.8 mm) (19-32 mm)
900° F (482°C). 200 lb HP 7/64" 3/4"-11/4"
11501100 Open-arc 425-650 27-30
(90.7 kg) (2.8 mm) (19-32 mm)
500 lb POP 7/64" 3/4"-11/4"
recommended using stringer or weave beads. Multiple layers require  11484500
(226.8 kg) (2.8 mm)
Open-arc
(19-32 mm)
425-650 27-30
stringer bead technique and deposits must show a tight 3/8" - 1/2" 750 lb POP 7/64" 3/4"-11/4"
11905600 Open-arc 425-650 27-30
(10 mm - 13 mm) cross check pattern. (340.2 kg) (2.8 mm) (19-32 mm)
60 lb Coil 1/8" 1"-11/2"
11859000 Open-arc 450-650 30-34
Applications: Wear Plate Manufacturing, Crusher Roll Rebuilding, (27.2 kg) (3.2 mm) (25-38 mm)
Large Tillage Tool Repair, Coal Pulverizer Rolls and Grinding Rings. 11435900
200 lb HP 1/8"
Open-arc
1"-11/2"
450-650 30-34
3 Nominal Composition: 11489700
(90.7 kg)
500 lb POP
(226.8 kg)
(3.2 mm)
1/8"
(3.2 mm)
Open-arc
(25-38 mm)
1"-11/2"
(25-38 mm)
450-650 30-34
Alloy Content – 36.5% Chromium, Carbon, Manganese,
Silicon)
Iron Base
STOODY® PC2009 Typical Mechanical Properties:

STOODY PC2009 is a chromium carbide wire designed for applying Hardness........................................................................57-60 HRC
abrasion resistant deposits inside pipe. Optimized to result in superior
weldability for overlaying pipe ID in the flat position and elbows in the Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
horizontal position. Deposits can be ground and can be used in hot
33 lb WB 1/16" 3/4"-1"
wear applications up to 900° F (482°C). 12033000
(15 kg) (1.6 mm)
Open Arc
(19-25 mm)
200-250 24-28
200 lb HP 1/16" 3/4"-1"
Welding Procedures/Characteristics: DCEP (reverse polarity) 12033100 Open Arc 200-250 24-28
(90.7 kg) (1.6 mm) (19-25 mm)
recommended using stringer or weave beads. 60 lb Coil 7/64" 1"-11/4"
11993100 Open Arc 450-500 28-29
(27.2 kg) (2.8 mm) (25-32 mm)
Applications: Pipe ID Cladding
200 lb HP 7/64" 1"-11/4"
11994500 Open Arc 450-500 28-29
(90.7 kg) (2.8 mm) (25-32 mm)
500 lb POP 7/64" 1"-11/4"
12033500 Open Arc 450-500 28-29
(226.8 kg) (2.8 mm) (25-32 mm)
600 lb POP 7/64" 1"-11/4"
11993000 Open Arc 450-500 28-29
(272.2 kg) (2.8 mm) (25-32 mm)
Pipe cladding for oil sands application with PC2009
STOODY® PR2009 Typical Mechanical Properties:

STOODY PR2009 is a chromium carbide wire designed for the Hardness........................................................................59-62 HRC
repair of worn ID claddings in pipe elbows. Optimized to result in
superior weldability for overlaying pipe ID in the horizontal position. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Special deoxidizers within PR2009 make it possible to achieve
sound ID claddings when repairing worn chromium carbide overlays 11983200
60 lb Coil 7/64"
Open Arc
1"-11/4"
450-500 28-29
(27.2 kg) (2.8 mm) (25-32 mm)
hydrocarbon contamination embedded in existing relief cracks.
600 POP 7/64" 1"-11/4"
11983000 Open Arc 450-500 28-29
Welding Procedures/Characteristics: DCEP (reverse polarity) (272.2 kg) (2.8 mm) (25-32 mm)
recommended using stringer or weave beads.
Applications: Repair Hardface Pipe and Elbow ID Cladding
Stoody.com
46

STOODY® 100XHC Nominal Composition:
STOODY 100XHC is a high chromium-iron alloy recommended for Alloy Content – 34% (Chromium, Carbon, Manganese,
applications subject to severe abrasion and moderate impact and Silicon, Molybdenum)
heat. Develops very tight cross checking pattern and is frequently Iron Base
used in crushing applications. Generally limited to 2 layers. Deposits Typical Mechanical Properties:
are not machinable or forgeable and can be used in hot wear Hardness:
applications up to 900°F (482°C). 1 Pass on mild steel.................................................55-59 HRC
2 Passes on mild steel.............................................60-66 HRC
Welding Procedures/Characteristics: DCEP (reverse polarity) 1 Pass on Mang. steel..............................................46-50 HRC
recommended using either stringer or weave beads. Increased 2 Passes on Mang. steel..........................................51-55 HRC

deposition can be achieved using straight polarity but weld soundness On carbon or low alloy steel: Slightly magnetic
will suffer. Can be applied to carbon, low alloy, and manganese steels. On Mang. steel: Non-magnetic
Recommended for downhand welding only.
Applications: Backhoe Sidecutters, Clinker Grinding Rolls, Catalyst Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Piping, Crushers, Tool Joints
11370000
60 lb Coil
(27.2 kg)
7/64"
(2.8 mm)
Open-arc
3/4"-11/4"
(19-32 mm)
225-375 24-28 3
200 lb HP 7/64" 3/4"-11/4"
11384700 Open-arc 225-375 24-28
(90.7 kg) (2.8 mm) (19-32 mm)
STOODY® 101HD Nominal Composition:

STOODY 101HD open arc wire is a higher carbon version of our Alloy Content – 36.9% (Chromium, Carbon, Manganese, Silicon)
100HD. This alloy is ideal for hardface plate applications requiring Iron Base
higher alloy content in 1 or 2 layer deposits. 101HD is normally Typical Mechanical Properties:
deposited on low carbon steel plate and used in severe abrasion Hardness .......................................................................55-62 HRC
applications. Deposits are not machinable or forgeable and can be
used in hot wear applications up to 900°F (482°C). Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Welding Procedures/Characteristics: DCEP (reverse polarity) 33 lb WB 1/16" 1/2"-1"
recommended using stringer or weave beads. Limit to 2 layers  11943400 Open-arc 225-275 24-28
(15 kg) (1.6 mm) (13-25 mm)
maximum. For stringer beads us 25-50% step over, for weave beads 500 lb POP 7/64" 1"-11/2"
11860100 Open-arc 400-600 28-32
use 25-30% step over. (226.8 kg) (2.8 mm) (25-38 mm)
500 lb POP 1/8" 1"-11/2"
Applications: Wear Plate Manufacturing 11937000
(226.8 kg) (3.2 mm)
Open-arc
(25-38 mm)
450-650 30-34
STOODY® 101HWP Typical Mechanical Properties:

STOODY 101HWP is a chromium carbide alloy designed to generate Hardness........................................................................58-62 HRC
primary carbides in the first layer. Exhibits superior wear resistance in Shielding Welding Parameters
both single and double layer overlays for use in one or two layer wear Gas CTWD Amp Volts
plates. Optimized to result in superior weldability for weave and stringer 60 lb Coil 7/64" 11/4"-11/2"
12013700 Open-arc 400-600 28-32
bead deposits on plate. Deposits are not machinable or forgeable. (27.2 kg) (2.8 mm) (32-38 mm)
500 lb POP 1/8" 11/4"-11/2"
Welding Procedures/Characteristics: DCEP (reverse polarity) 11993800
(226.8 kg) (3.2 mm)
Open-arc
(32-38 mm)
450-650 29-33
recommended using stringer or weave beads.
Applications: Wear Plate Manufacturing

STOODY 966-G is a molybdenum-tungsten high speed tool steel Abrasion Resistance......................................................... Excellent
with a high concentration of uniformly distributed small primary Impact Resistance............................................................ Moderate
carbides. The presence of the small carbides greatly improve the Deposit Layers...............................................................................2
wear resistance when compared to M-7 tool steel. Stoody 966-G Hardness........................................................................62-67 HRC
provides wear resistance greater than or equal to that of conventional Surface Cross Checks............................................................ None
chromium carbides but does not cross check when proper preheat Magnetic (Stainless Steel).................................................... Slightly
and welding procedures are used. It is recommended for parts where Magnetic (Carbon Steel / Mang Steel)....................................... Yes
cross checking is undesirable. It can be applied crack free without Shielding Welding Parameters
preheat on carbon, 300 series stainless and manganese steels, when Gas CTWD Amp Volts
proper preheat and interpass temperatures are maintained. Post weld 33 lb WB 0.045" 75-80% Ar, Bal. 1/2"-5/8"
heat treatment may be required for other base metals. The deposit will  11965900 220-250 19-21
(15 kg) (1.2 mm) CO2 (13-16 mm)
crack on cast irons. The material is characterized by a high hardness. 33 lb WB 1/16" 5/8"-3/4"
11981400 98% Ar / 2% O2 250-300 17-24
Applications: Tillage Tools, Tire Shredders, Hard Banding, Cutting (15 kg) (1.6 mm) (16-19 mm)
and Shaving knives, Extruder Screws, Shear Blades, Blanking Dies, 11965200
50 lb PP 1/16
98% Ar / 2% O2
5/8"-3/4"
250-300 17-24
(22.7 kg) (1.6 mm) (16-19 mm)
Piercing Dies, Excellent for cladding high wear areas on equipment
Structure: Small Primary Carbides in a high speed tool steel matrix

47

STOODY® 968-G, -O Deposit Characteristics:
STOODY 968 is a non-chromium bearing hardfacing welding wire Abrasion Resistance......................................................... Excellent
which results in a deposit that has wear resistance Hardness....................................................................... 66–69 HRC
and hardness equal to or greater than conventional chromium carbide Impact Resistance.................................................. Low - Moderate
deposits. Deposit Layers.......................................................................2 Max
Surface Cross Checks............................................................ None
STOODY 968 was specially formulated to eliminate chromium in the Machinability1......................................................No, Grinding Only
wire and still provide outstanding wear resistance. As there is no Magnetic
chromium in the welding wire, the emission of hexavalent chromium on Stainless Steel........................................................... Slightly
during welding is reduced or completely eliminated (depending on the on Carbon Steel................................................................... Yes
chromium content of the base metal or pre-existing weld deposit). on Manganese Steel............................................................ Yes
Stoody 968 provides a wear resistant overlay for applications where
hexavalent chromium in welding fumes cannot be reduced by work Grind deposit with soft tool steel grinding wheels to prevent burning
1
practice controls. and heat checking of the surface.
3 Applications: Agriculture, Quarrying, Mining Part Number Pkg Wire Dia.

Shielding
Gas
Welding Parameters
CTWD Amp Volts
Structure: Small Primary Carbides in an Iron Base Matrix
33 lb WB 0.045" 1/2"-5/8"
12010100 98/2 Ar-O2 150-250 19-24
(15 kg) (1.2 mm) (13-16 mm)
33 lb WB 1/16" 5/8" - 1"
 12010000 98/2 Ar-O2 225-300 20-26
(15 kg) (1.6 mm) (16-25 mm)
60 lb Coil 7/64" 1"-11/4"
12047400 Open Arc 350-450 26-28
(27.2 kg) (2.8 mm) (25-32 mm)

STOODY 970-G is a non-chromium bearing hardfacing welding wire Abrasion Resistance......................................................... Excellent
which results in a deposit that has wear resistance and hardness Hardness....................................................................... 67–71 HRC
equal to or greater than conventional chromium carbide deposits. Impact Resistance.................................................. Low - Moderate
Deposit Layers.......................................................................2 Max
STOODY 970-G was specially formulated to eliminate chromium in Surface Cross Checks............................................................... Yes
the wire and still provide outstanding wear resistance. As there is no Machinability1......................................................No, Grinding Only
chromium in the welding wire, the emission of hexavalent chromium Magnetic
during welding is reduced or completely eliminated (depending on the on Stainless Steel............................................................ Slightly
chromium content of the base metal or pre-existing weld deposit). on Carbon Steel..................................................................... Yes
Stoody 970-G provides a wear resistant overlay for applications where on Manganese Steel.............................................................. Yes
hexavalent chromium in welding fumes cannot be reduced by work
practice controls. Grind deposit with soft tool steel grinding wheels to prevent burning
1
and heat checking of the surface.If welding on heavy forging or

Applications: Agriculture, Quarrying, Mining casting skins, grind clean prior to welding.
Structure: Small Primary Carbides in an Iron Base Matrix Welding Parameters
Shielding
Gas CTWD Amp Volts
33 lb WB 0.045" 1/2"-5/8"
 11994800 98/2 Ar-O2 150-250 19-22
(15 kg) (1.2 mm) (13-16 mm)
33 lb WB 1/16" 5/8"-3/4"
 11996200 98/2 Ar-O2 225-300 19-24
(15 kg) (1.6 mm) (16-19 mm)
50 lb PP 1/16" 5/8"-3/4"
 11994700 98/2 Ar-O2 225-300 19-24
(22.7 kg) (1.6 mm) (16-19 mm)
SA/SUPER 20
SA/SUPER 20 is a very highly alloyed chromium-tungsten-moly-iron Mechanical Properties Typical Rockwell Hardness:
wire used for service involving very severe abrasive conditions and Hardness:
hot wear up to 1100°F (593°C). The abrasion resistance of this alloy 1 Layer on mild steel................................................60-65 HRC
approaches that of a tungsten carbide. Deposits are not machinable 1 Layer on Mang. steel.............................................58-63 HRC
or forgeable and develop a tight cross check pattern.
Welding Procedures/Characteristics: DCEP (reverse polarity) Gas CTWD Amp Volts
recommended using either stringer or weave beads. Can be applied to 33 lb WB 1/16" Open-arc or 1"-11/4"
 11456000 200-250 24-28
carbon, low alloy, and manganese steels. Recommended as a single (15 kg) (1.6 mm) CO2 (25-32 mm)
layer wire and for flat welding only. 11896900
50 lb PP 1/16" Open-arc or 1"-11/4"
200-250 24-28
(22.7 kg) (1.6 mm) CO2 (25-32 mm)
Applications: Shredder Wear Parts, Ash Fans, Feed Mill Hammers, 64750755
60 lb Coil 7/64"
Open-arc
1"-11/2"
350-500 26-30
Pulverizers (27.2 kg) (2.8 mm) (25-38 mm)
Tungsten, Manganese, Silicon)
Iron Base
Stoody.com
48

STOODY® CP2000 Deposit Characteristic:
STOODY CP2000 is a specially formulated chromium carbide alloy Hardness........................................................................58-64 HRC
designed to produce a high concentration of uniformly distributed Impact Resistance............................................................ Moderate
small primary chromium carbides in an austenitic matrix. The Surface Cross Check................................................................. Yes
formulation has been optimized to result in superior weldability for Machinability............................................................................... No
a broad range of single and multiple layer applications. The high Magnetic
concentration of small primary carbides greatly improves wear on Carbon Steel.............................................................. Slightly
resistance and toughness over conventional chromium carbide on Manganese Steel.............................................................. No
alloys. It can be applied to carbon, low alloy and manganese steels.
In special applications such as coal pulverizer rebuilding, it can be Shielding Welding Parameters

Gas CTWD Amp Volts
applied to cast irons. The deposits can not be machined or forged
and can be used in hot wear applications up to 900°F.  11907600
33 lb WB 0.045"
Open-arc
1/2"-3/4"
175-225 22-26
(15 kg) (1.2 mm) (13-19 mm)
Applications: ID Pipe & Elbow Cladding, Hardface Plate Cladding, 200 lb NTP 0.045" 1/2"-3/4"
11946700 Open-arc 175-225 22-26
Gyratory Mantles, Multiple layer hardface build up application on Coal (90.7 kg) (1.2 mm) (13-19 mm)
& Cement Pulverizer Rolls & Grinding Rings, Sugar Mill Classification
Table Combs, Shredder Anvils, Mill Combs, Elevator Screw Flights,
 11886500
33 lb WB
(15 kg)
1/16"
(1.6 mm)
Open-arc
3/4"-1"
(19-25 mm)
200-250 24-28 3
50 lb PP 1/16" 3/4"-1"
Hammers, Knives, Press Rolls, Roll Flanges, Scrappers, Incinerator  11942000 Open-arc 200-250 24-28
(22.7 kg) (1.6 mm) (19-25 mm)
Exhaust Fans  11962500
200 lb NTP 1/16"
Open-arc
3/4"-1"
200-250 24-28
(90.7 kg) (1.6 mm) (19-25 mm)
Structure: Primary Chromium Carbides in an Austenitic Matrix. 400 lb NTP 1/16" 3/4"-1"
12025100 Open-arc 200-250 24-28
(181.4 kg) (1.6 mm) (19-25 mm)
50 lb PP 5/64" 11/4"-11/2"
11876600 Open-arc 250-300 25-28
(22.7 kg) (2.0 mm) (32-38 mm)
200 lb HP 5/64" 11/4"-11/2"
11954900 Open-arc 250-300 25-28
(90.7 kg) (2.0 mm) (32-38 mm)
500 lb POP 5/64" 11/4"-11/2"
11942100 Open-arc 250-300 25-28
(226.8 kg) (2.0 mm) (32-38 mm)
50 lb PP 3/32" 1"-11/2"
12038200 Open-arc 300-500 25-28
(22.7 kg) (2.4 mm) (25-38 mm)
60 lb Coil 7/64" 11/4"-11/2"
 11890000 Open-arc 400-650 28-32
(27.2 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11/4"-11/2"
 11870400 Open-arc 400-650 28-32
(90.7 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11/4"-11/2"
 11879800 Open-arc 400-650 28-32
(226.8 kg) (2.8 mm) (32-38 mm)
500 lb POP 1/8" 11/4"-11/2"
11870500 Open-arc 450-650 29-33
(226.8 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11/4"-11/2"
11947500 Open-arc 450-650 29-33
(340.2 kg) (3.2 mm) (32-38 mm)
Sugar mill press roll tear drop (Picote) and arcing (Chapisco)
with Stoody CP2000 delivers wear life and abrasion resis-
tance. For even more wear resistance, Stoody CP2001 can be
applied. Automation welding systems produced by third party,
using Stoody consumables - references available.

49

STOODY 143 deposit consists of primary chromium carbides and Abrasion Resistance.......................................................Very Good
secondary Niobium carbides in an austenitic matrix. Deposits posses Impact Resistance..................................................................... Low
high abrasion resistance and maintain hardness up to 1100°F (593°C). Hardness (3 layers).............................................................. 60 HRC
Welding Procedures/Characteristics: DCEP (reverse polarity) is

recommended using stringer or weave beads. Can be applied Part Number Pkg Wire Dia.
to carbon, low alloy or manganese steels. Limited to three Gas CTWD Amp Volts
layers maximum. 33 lb WB 1/16" 3/8"-1/2"
11877000 Open-arc 170-220 24-26
(15 kg) (1.6 mm) (10-13 mm)
Applications:
60 lb Coil 7/64" 1"-11/2"

11867800 Open-arc 280-550 28-32
Coal and Steel Industry: Exhaust Fan Blades, Crushers, Coke Pusher (27.2 kg) (2.8 mm) (25-38 mm)
Shoes, Wear Plates, Hoppers, Shoots and Screens 11857800
500 lb POP 7/64"
Open-arc
1"-11/2"
280-550 28-32
(226.8 kg) (2.8 mm) (25-38 mm)
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement
Cones, Cement Furnace Parts, Mixer Blades, Presses
3 Non-Ferrous Metals: Copper Ladels, Zinc Pots, Tin Mill Parts, Copper
Bar Guides, Zinc Scrapers
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws,
Slurry Pipes
Niobium, Silicon)
Iron Base
STOODY® CP2001 Deposit Characteristic:

STOODY CP2001 is a specially formulated chromium carbide alloy Hardness................................................................................ 63-67 HRC
designed to produce a high concentration of uniformly distributed Impact Resistance.................................................................... Moderate
small primary chromium carbides and secondary niobium and Surface Cross Check..........................................................................Yes
vanadium carbide in an austenitic matrix. The formulation has been Machinability.........................................................................................No
optimized to result in superior weldability for a broad range of single Magnetic
and multiple layer applications. The high concentration of small on Carbon Steel...................................................................... Slightly
carbides greatly improves wear resistance and toughness over on Manganese Steel.......................................................................No
conventional chromium carbide alloys. It can be applied to carbon,
low alloy, and manganese steels. In special applications such as tar Shielding Welding Parameters
Gas CTWD Amp Volts
sand slurry pipes, coal pulverizer rebuilding, it can be applied to cast
irons. The deposits can not be machined or forged. 25 lb PS-LLW 1/16" 3/4"-1"
11931000 Open-arc 200-250 24-28
(11.3 kg) (1.6 mm) (19-25 mm)
Applications: ID pipe & elbow cladding, Hardface plate cladding, 33 lb WB 1/16" 3/4"-1"
12024700 Open-arc 200-250 24-28
Gyratory mantles, Multiple layer hardface build up application on coal (15 kg) (1.6 mm) (19-25 mm)
& cement pulverizer rolls & grinding, Sugar Mill Press Rolls, Scrappers, 12048500
50 lb PP 5/64"
Open-arc
11/4"-11/2"
250-300 25-28
(22.7 kg) (2.0 mm) (32-38 mm)
Incinerator Exhaust Fans
60 lb Coil 7/64" 11/4"-11/2"
11961200 Open-arc 400-650 28-32
Structure: Primary Chromium Carbides and Secondary Niobium and (27.2 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11/4"-11/2"
Vanadium Carbides in an Austenitic Matrix 11925000
(90.7 kg) (2.8 mm)
Open-arc
(32-38 mm)
400-650 28-32
500 lb POP 7/64" 11/4"-11/2"
 11923400 Open-arc 400-650 28-32
(226.8 kg) (2.8 mm) (32-38 mm)
500 lb POP 1/8" 11/4"-11/2"
11923300 Open-arc 450-650 29-33
(226.8 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11/4"-11/2"
12026400 Open-arc 450-650 29-33
(340.2 kg) (3.2 mm) (32-38 mm)
Stoody.com
50

STOODY® 145 Nominal Composition:
STOODY 145 is a highly alloyed open arc wire with high abrasion Alloy Content – 45% (Carbon, Chromium, Molybdenum,
resistance, high corrosion resistance and high hardness at elevated Manganese, Niobium, Tungsten,
temperatures. The Stoody 145 alloyed wire contains columbium Vanadium, Silicon)
(niobium), which contributes to its excellent high temperature abrasion Iron Base
resistance up to 1500°F (816°C). Typical Mechanical Properties:
Welding Procedures/Characteristics: DCEP (reverse polarity) Abrasion Resistance......................................................... Excellent
is recommended using stringer or weave beads. Can be applied Impact Resistance..................................................................... Low
to carbon, low alloy or manganese steels. Limited to two Hardness (2 layers).........................................................59-61 HRC

layers maximum. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Applications:
33 lb WB 1/16" 1"-11/4"
Iron and Steel Industry: Guides, Sinter Plant Parts, Blast Furnace 12031900
(15 kg) (1.6 mm)
Open-arc
(25-32 mm)
200-250 24-28
Parts, Slag Rakes, Hot Guide, Hot Ash Elbows, Exhaust Fan Blades, 60 lb Coil 3/32" 3/4"-11/4"
3
11944900 Open-arc 250-500 26-30
Crushers, Coke Pusher Shows, Hot Screens, Tilt Fingers, Hot Billet (27.2 kg) (2.4 mm) (19-32 mm)
60 lb Coil 7/64" 3/4"-11/4"
Handlers. 11414300
(27.2 kg) (2.8 mm)
Open-arc
(19-32 mm)
300-550 28-34
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement 11484700
200 lb HP 7/64"
Open-arc
3/4"-11/4"
300-550 28-34
(90.7 kg) (2.8 mm) (19-32 mm)
Cones, Cement Furnace Parts, Mixer Blades, Presses 500 lb POP 7/64" 3/4"-11/4"
11440200 Open-arc 300-550 28-34
Non-Ferrous Metals: Copper Ladles, Slag Ladels, Zinc Pots, Tin Mill (226.8 kg) (2.8 mm) (19-32 mm)
200 lb HP 1/8" 11/2"-13/4"
Parts, Copper Bar Guides, Zinc Scrapers 11949200
(90.7 kg) (3.2 mm)
Open-arc
(32-45 mm)
400-600 32-34
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws, 500 lb POP 1/8" 11/2"-13/4"
11871300 Open-arc 400-600 32-34
(226.8 kg) (3.2 mm) (32-45 mm)
Slurry Pipes
Stoody 964AP-G applied to sugar cane harvester shoe.

51

STOODY 130 wire provides the ultimate wear resistance and the Matrix Macro Hardness................................................. 55-61 HRC
ability to cut earth formations because of the tungsten carbide Tungsten Carbide Hardness.................................... 2200-2400 HV
particles contained in the wire. Deposit Layes....................................................................... 2 Max.
Surface Cross Checks.............................................................. Yes
Welding Procedures/Characteristics: To maximize the benefits of On carbon or low alloy steel: magnetic
this open arc wire, the welding current should be kept to an absolute Not recommended for Mang. steel.
minimum. DCEP (reverse polarity) is recommended using stringer Not forgeable or machinable.
beads in a single layer; relief checks. Bonds readily to carbon and low
alloy steels

Applications: Scoop Lips and Teeth, Ripper, Muller Plows Augers, Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Pug Mill Knives, Chisel Plow, Ammonia Injectors, Auger Flights,
33 lb WB 1/16" 1/2"
Cultivator Chisels, Ditcher Teeth, Swing Hammers, Ensilage Knife,  11413200 Open-arc 150-200 17-19
(15 kg) (1.6 mm) (13 mm)
Raymond Mill Plows, Tillage Tools of All Types 60 lb Coil 7/64" 1/2"
4
11001100 Open-arc 300-350 18-22
(27.2 kg) (2.8 mm) (13 mm)
Alloy Content – 60% (Tungsten Carbide)
Iron Base
VANCAR® Typical Mechanical Properties:

VANCAR deposits contain vanadium carbides. Vanadium carbide is Vanadium Carbide Hardness....................................2800-2900 HV
close to the wear resistance of tungsten carbide, with superior impact Matrix Hardness.............................................................59-62 HRC
resistance. A unique feature of this product is that the vanadium Deposits are magnetic.
carbides dissolve and reform in the deposit. Deposits cannot be flame cut
Welding Procedures/Characteristics: An open arc wire for DCEP Shielding Welding Parameters
(reverse polarity) welding that can be applied in multiple layers. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Applications: Ripper Shanks and Teeth, Dozer End Bits, Auger Bits, 11904300
25 lb PS 1/16" Open-arc or 1/2"-3/4"
150-200 22-26
(11.3 kg) (1.6 mm) CO2 (13-19 mm)
Tiller Tines, Dry Cement Pump Screw, Ammonia Injector, Pug Mill
33 lb WB 1/16" Open-arc or 1/2"-3/4"
Knife, Cultivator Chisel, Sugar Cane Harvesters, Hammers, Knives  11420200
(15 kg) (1.6 mm) CO2 (13-19 mm)
150-200 22-26
50 lb PP 1/16" Open-arc or 1/2"-3/4"
(22.7 kg) (1.6 mm) CO2 (13-19 mm)
150-200 22-26
Alloy Content – 29% (Vanadium, Tungsten, Carbon, Silicon, 60 lb Coil 3/32" 1"-11/4"
 11333700 Open-arc 200-300 25-27
Manganese, Molybdenum, Nickel) (27.2 kg) (2.4 mm) (25-32 mm)
Iron Base
STOODY® 155FC Deposit Characteristic:

STOODY 155FC deposit consists of tungsten carbide particles in a Abrasion Resistance......................................................... Excellent
nickel silicon boron matrix. This microstructure gives Stoody 155FC Matrix Harness Single Layer..........................................35-45 HRC
significant abrasion resistance as well as superior toughness and Tungsten Carbide Hardness......................................2200-2400 HV
corrosion resistance. Stoody 155FC provides improved weldability Deposit Layers..............................................................4 Maximum
through enhanced wetting, tie-in and arc stability. Stoody 155FC is Surface Cross Check.................................................................. No
well suited for build up and buffer layers when thicker weld deposits Machinability............................................................................... No
are desired and is the ideal underlay for the higher tungsten carbide Grinding............................................................................ Diamond
content of Stoody 160FC.
Applications: Process Screw Flight Edges, Drill Bits & Stabilizers Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Build Up, Hardbanding (Open-Hole)
33 lb WB 1/16" Argon 75-80%, 1/2" - 5/8"
 12022600 130-225 17-18
(15 kg) (1.6 mm) Bal. CO2 (13-16 mm)
Stoody.com
52

STOODY® 160FC, 160FC-O Deposit Characteristic:
STOODY 160FC deposit consists of tungsten carbide particles in a Abrasion Resistance......................................................... Excellent
nickel silicon boron matrix. Due to higher tungsten carbide content, Matrix Hardness Single Layer........................................38-45 HRC
Stoody 160FC is an ideal hardfacing overlay with a microstructure Tungsten Carbide Hardness......................................2200-2400 HV
that delivers superior toughness and resistance to corrosion and fine Deposit Layers..............................................................2 Maximum
particle erosion in slurry type applications. It also provides improved Surface Cross Check................................................ Microcracking
weldability through enhanced wetting, tie-in and arc stability. Machinability..............................................................Grinding Only
Applications: Sizing Screens, Stabilizers, Kicker Rings and Bents, Welding Parameters
Shielding
Bit Holders, Centrifugal Screws, Dredge Rotary Cutter Heads, Pipe Part Number Pkg Wire Dia.
Gas CTWD Amp Volts

ID Cladding, Hardbanding (Open Hole), Sugar Mill Combs, Incinerator
33 lb WB 1/16" 75-80% Ar, 1/2" - 5/8"
Exhaust Fans  12022500
(15 kg) (1.6 mm) Bal. CO2 (13-16 mm)
130-200 16-18
50 lb PP 5/64" 5-80% Ar, 1/2" - 5/8"
12031600 130-200 16-18
(22.7 kg) (2.0 mm) Bal. CO2 (13-16 mm)
50 lb PP 3/32" 75-80% Ar, 5/8" - 1"
12027100
12033700
(22.7 kg)
50 lb WB
(2.4 mm)
7/64"
Bal. CO2
Open-arc
(16-25 mm)
3/4" - 1"
250-325
275-355
18-20
18-20
4
(22.7 kg) (2.8 mm) (19-25 mm)
STOODY® 160FS Deposit Characteristic:

STOODY 160FS deposit consists of spherical fused tungsten carbide Abrasion Resistance......................................................... Excellent
particles in a nickel silicon boron matrix. Stoody 160FS is a premium Matrix Hardness.............................................................38-45 HRC
composite hardfacing overlay with a microstructure that delivers some Tungsten Carbide Hardness......................................2700-3400 HV
toughness, shows fair corrosion resistance, and most of all extreme Deposit Layers..............................................................2 Maximum
abrasion and fine particle erosion resistance. This alloy incorporates Surface Cross Check................................................ Microcracking
dense spherical fused tungsten carbide grains for superior wear and Machinability.............................................................. Grinding only
friction properties over cast and crushed carbides. The matrix alloy
also provides improved weldability through enhanced wetting, tie in, Shielding Welding Parameters
Gas CTWD Amp Volts
and arc stability.
33 lb WB 1/16" 75-80% Ar, 1/2"-5/8"
12036200 130-200 16-18
Applications: Dredge Rotary Cutter Heads, Oil Sands Crushers and (15 kg) (1.6 mm) Bal. CO2 (13-16 mm)
Screens, Drill Bits, Stabilizers, & Kick Rings, Hardbanding (Open 12033900
50 lb PP 3/32" 75-80% Ar, 5/8"-1"
250-325 18-20
(22.7 kg) (2.4 mm) Bal. CO2 (16-25 mm)
Hole), Tunnel Bore Machine Face Cutters, Brick Plant Extruders &
Pug Knives, Anode Paste Mixer Flights & Teeth, Foundry Sand Mixer
Blades, Dewatering Press, Centrifuges, and Pump Screws
STOODY® 166FS Deposit Characteristic:

STOODY 166FS deposit consists of spherical fused tungsten carbide Abrasion Resistance......................................................... Excellent
particles in a C276 nickel superalloy matrix. Stoody 166FS is a Matrix Hardness.............................................................47-55 HRC
premium composite hardfacing overlay with a microstructure that Tungsten Carbide Hardness......................................2700-3400 HV
delivers some toughness, shows excellent corrosion resistance, Deposit Layers..............................................................2 Maximum
and most of all extreme matrix abrasion and fine particle erosion Surface Cross Check................................................ Microcracking
resistance. This wire incorporates dense spherical fused tungsten Machinability.............................................................. Grinding only
carbide grains with hardness up to 3400 HV. Stoody 166FS also
provides outstanding overall corrosion properties, especially in Shielding Welding Parameters
Gas CTWD Amp Volts
reducing and mildly oxidizing environments as well as under
localized attack. 12036100
33 lb WB 1/16" 75-80% Ar, 1/2"-5/8"
130-200 16-18
(15 kg) (1.6 mm) Bal. CO2 (13-16 mm)
Applications: Hydrometallurgy Centrifuges and Pump Screws,
Pigment Micronizers and Cyclones, Chemical Service Seal Rings

53
DRILL STRING HARDBANDING
STOODY® HB-56 Deposit Characteristic:

STOODY HB-56 deposit is a general purpose non-cracking, high Abrasion Resistance...............................................................Good
hardness, casing friendly hardbanding alloy that offers a balance of Impact Resistance...................................................................Good
impact and abrasion resistance. Can be applied to carbon and low Hardness........................................................................56-60 HRC
alloy steels with or without tungsten carbide (WC) addition. Deposits Deposit Layers.................................................................. 2 Normal
are crack free when applied over new or properly rebuilt tool joints
using appropriate preheats. Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
Applications: Hardbanding 33 lb WB 1/16" 98% Ar/2% O2 or 3/4" - 1"
 11987800 200-350 27-31
(15 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
50 lb PP 1/16" 98% Ar/2% O2 or 3/4" - 1"

 12021300 200-350 27-31
(22.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
STOODY® HB-64 Deposit Characteristic:

STOODY HB-64 was specifically designed for crack free hardbanding. Abrasion Resistance.................................................................. Excellent
4 This specially formulated wear resistant alloy produces a uniform

distribution of small primary metal carbides in a martensitic
Impact Resistance...........................................................................Good
Hardness................................................................................ 61-65 HRC
matrix. HB-64 is a very casing friendly hardbanding material due Deposit Layers.......................................................................2 Maximum
to the weld deposit's low coefficient of friction as well as having Surface Cross Checks.................................................................... None
excellent resistance to impact and plastic deformation. The alloy Machinability..................................................................................... Poor
is characterized by a high hardness and excellent wear resistance Magnetic on Carbon Steel..................................................................Yes
needed for open hole drilling. Deposits are crack free when applied Hot Wear Applications.....................................................1000°F (538°C)
over new or properly rebuilt tool joints using appropriate preheats.
HB-64 may not remain crack free if applied over previously cracked, Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
improperly cleaned, or high boron containing hardbanding. Offers
50 lb PP 1/16" 98% Ar/2%O2 or 1/2" - 5/8"
improved weldability over many other hardbanding welding wires.  12044300
(22.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (13-16 mm)
200-420 27-31
Applications: Hardbanding
STOODY® HB-TI Deposit Characteristic:

STOODY HB-Ti deposit has best combination of properties for open Abrasion Resistance.......................................................Very Good
hole as well as cased-hole drilling. Deposit has a fine dispersion of Impact Resistance.................................................................... High
titanium carbides in a martensitic matrix for the best combination of Hardness........................................................................57-61 HRC
erosive and metal-to-metal wear resistance. Designed for open arc
welding requiring no gas shielding and therefore suitable for field Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
repairs where access to shielding gases may not be possible or
practical. 33 lb WB 1/16" 3/4" - 1"
11987700 None 200-300 22-25
(15 kg) (1.6 mm) (19-25 mm)
Applications: Hardbanding (Open Hole & Cased Hole)
STOODY® HB-NOMAG Deposit Characteristic:

Stoody HB-NoMag was specifically designed to be a non-magnetic, Abrasion Resistance......................................................... Excellent
crack free hardbanding weld deposit to band non-magnetic down hole Impact Resistance...........................................................Very Good
tools and equipment. Produces a uniform distribution of small primary Hardness (work hardened).............................................50-53 HRC
metal carbides in a fully austenitic chromium manganese matrix. Deposit Layers..............................................................3 Maximum
Deposit useful for rebuilding of manganese, chrome-manganese and
nitronic, non-magnetice stainless steel parts subject to severe impact Part Number Pkg Wire Dia.
Gas CTWD Amp Volts
loading combined with abrasion. Abrasion resistance three times
33 lb WB 1/16" 1/2" - 3/4"
superior to that of an austenitic manganese deposit as measured in 12013800
(15 kg) (1.6 mm)
75-80% Ar, Bal. CO2
(13-19 mm)
200-420 22-32
the ASTM G65 test. Can be applied in multiple layer without spalling
with proper welding procedures on austenitic manganese base metal.
Stoody.com
54

AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE® 6-M, 6-O Typical Mechanical Properties:
STOODITE 6-M is the most widely used cobalt alloy having excellent 1 Layer...........................................................................27-33 HRC
resistance to many forms of mechanical and chemical degradation 2 Layers..........................................................................36-39 HRC
over a wide temperature range. Particular attributes are its outstanding Shielding Welding Parameters
Part Number Packaging Wire Dia.
self mated anti-galling properties, high temperature hardness and high Gas CTWD Amp Volts
resistance to cavitation erosion.
STOODITE 6-M
Welding Procedures/Characteristics: A gas metal arc wire (DCEP) 25 lb WB, LLW 0.045" 1/2"-5/8"
 810722182045 Argon 180-200 25-27
requiring proper preheat, controlled interpass temperatures and (11.3 kg) (1.2 mm) (13-16 mm)
cooling rates. Special power supplies (i.e. pulsed arc, etc.) can be 25 lb WB, LLW 1/16" 5/8"-3/4"

 810722182062 Argon 280-300 26-28
used to reduce penetration and base metal dilution. Crack free (11.3 kg) (1.6 mm) (16-19 mm)
deposits up to 2 layers. Certification to AWS A5.21 ERCCoCr-A
Applications: Flights of Extrusion Screws, Sinker Roll Bushings in
STOODITE 6-O
Steel Mill, Soaking Pit Tong Bit, Shafts
5
50 lb Coil 3/32" 3/4"-1"
810642184094 Open-arc 340-360 26-28
Can be certified to AWS specifications. Must be requested at time (22.6 kg) (2.4 mm) (19-25 mm)
of order. Certification to AWS A5.21 ERCCoCr-A
STOODITE® 6-T Typical Mechanical Properties:

STOODITE 6-T is a GTAW and GMAW tubular wire version of a cobalt Hardness (2 Layers)......................................................35-40 HRC
alloy that produces a medium hardness cobalt-chromium deposit for Shielding Welding Parameters
high temperature applications with good abrasion resistance, good Gas CTWD Amp Volts
toughness, corrosion resistance, and excellent friction properties. It
33 lb WB, LLW 0.045" 1/2"-5/8"
is the most versatile and widely used cobalt alloy. The fine chromium 12039400
(15 kg) (1.2 mm)
Argon
(13-16 mm)
200-300 10-15
carbides contained in the deposit provide excellent resistance to many
Certification to AWS A5.21 ERCCoCr-A
forms of mechanical degradation, including galling and cavitation
erosion. It bonds well with all weldable steels, including stainless
steels.
Applications: Flights of Extrusion Screws, Offshore Riser Connector
Pins, Sour Gas Service, Wellhead Bodies/Plungers, Valve Seats for
Petrochemical Service
Can be certified to AWS specifications. Must be requested at time
of order.
STOODITE® 21-T Typical Mechanical Properties:

STOODITE 21-T is a GTAW tubular wire version of a cobalt alloy that Hardness (2 Layers)......................................................29-35 HRC
produces a medium hardness cobalt-chromium-molybdenum deposit Shielding Welding Parameters
for high temperature, abrasion, corrosion, and friction applications. Gas CTWD Amp Volts
The fine chromium and molybdenum carbides contained in the
33 lb WB, LLW 0.045" 1/2"-5/8"
deposit provide excellet resistance to many forms of mechanical 12039400
(15 kg) (1.2 mm)
Argon
(13-16 mm)
200-300 10-15
degradation, including galling and cavitation erosion. The Stoodite
Certification to AWS A5.21 ERCCoCr-E
21-T can be work hardened up to 48 HRC. The Stoodite 21-T has
been specifically optimized for the cold and hot wire GTAW (TIG)
cladding processes and addresses issues such as unmelted particles
and wire tip wandering in the molten pool that could otherwise
produce weld defects.
Applications: Forging Dies, Underlays, Sour Gas Service,
Wellhead Bodies/Plungers, Valve Seats, Hold Down/Ironing Rings
of order.

55

AND/OR HIGH TEMPERATURES (COBALT AND NICKEL)
STOODITE® 12-M Typical Mechanical Properties:
STOODITE 12-M is an alloy cored wire for GMAW applications. 1 Layer...........................................................................39-41 HRC
The composition differs from the bare rod slightly in the silicon, 2 Layers..........................................................................44-45 HRC
manganese and iron levels in that they are higher. It is more wear
resistant than 6 (contains a higher volume of carbides) but with lower Welding Parameters
Shielding
impact strengths. Part Number Packaging Wire Dia.
Gas CTWD Amp Volts
Welding Procedures/Characteristics: A gas metal arc wire (DCEP)
25 lb WB, LLW 0.045" 1/2" - 5/8"
requiring strict adherence to correct preheat, interpass temperatures 11927400
(11.3 kg) (1.2 mm)
Argon
(13-16 mm)
180-200 25-27
and controlled cooling rates in mandatory to insure crack free
25 lb WB, LLW 1/16" 5/8"-3/4"

deposits. It is more crack-sensitive than Stoodite 6. n 811222182062
(11.3 kg) (1.6 mm)
Argon
(16-19 mm)
280-300 23-27
Applications: Valve Parts, Pump Parts, Tips of Aircraft Turbine Blades, Certification to AWS A5.21 ERCCoCr-B
Chain Saw Bars, Saw teeth, Carpet Knives, Cutter Rolls, Bar Mill
Twist Rolls
5 Can be certified to AWS specifications. Must be requested at time
of order.

STOODITE 1-M wire has the greatest volume of carbides because of 1 Layer...........................................................................41-43 HRC
the carbon content producing excellent resistance to abrasion with 2 Layers..........................................................................46-48 HRC
some sacrifice in toughness. The manganese, silicon, and iron levels
are somewhat higher than the other wires. Shielding Welding Parameters
Gas CTWD Amp Volts
Welding Procedures/Characteristics: Should be welded with direct
current reverse polarity. Two layer deposits are required to achieve 25 lb WB, LLW 0.045" 1/2"-5/8"
11455300 Argon 180-200 25-27
hardness. Preheat is necessary to control or minimize cracking. (11.3 kg) (1.2 mm) (13-16 mm)
25 lb WB, LLW 1/16" 5/8"-3/4"
Applications: Screw Components, Pump Sleeves, Cross Heads, n 810222182062
(11.3 kg) (1.6 mm)
Argon
(16-19 mm)
280-300 26-28
Valves, Pumps, Mixer Rotors, Bodies and Tip Sides, Hydropulper
Certification to AWS A5.21 ERCCoCr-C
Disc Segments, Soaking Pit - Tong Bits
of order.
Stoody.com
56

STOODITE 21-M is a continuous alloy cored wire for GMAW 1 Layer...........................................................................16-19 HRC
applications with excellent high temperature strength making it suitable 2 Layers..........................................................................22-26 HRC
for use on hot die parts. The deposits are inherently resistant to galling, Work Hardened..............................................................40-45 HRC
cavitation erosion, and corrosion. Abrasion resistance is lower than the
other wires but its impact strength at high temperatures, anti-galling Shielding Welding Parameters
properties and corrosion resistance are outstanding. Gas CTWD Amp Volts
Welding Procedures/Characteristics: A gas metal arc wire (DCEP) n 812122182045

25 lb WB, LLW 0.045"
Argon
1/2"-5/8"
180-200 25-27
requiring proper preheat, interpass temperatures and controlled (11.3 kg) (1.2 mm) (13-16 mm)

cooling to minimize or produce a crack free deposit. 25 lb WB, LLW 1/16" 5/8"-3/4"
n 812122182062 Argon 280-300 26-28
(11.3 kg) (1.6 mm) (16-19 mm)
Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears,
Erosion Shields, Forging Dies Certification to AWS A5.21 ERCCoCr-E

of order. 5
STOODY® 60-M Typical Mechanical Properties:

STOODY 60-M semi-automatic wire is a tubular nickel-based Abrasion Resistance ........................................................ Excellent
hardfacing wire with a nominal hardness of HRC 60. It flows easily Impact Resistance......................................................................Fair
onto base metals and yields smooth deposits. Deposits maintain a Corrosion Resistance..............................................................Good
high level of hardness up to 1200°F (650°C) and resist galling, pitting, Hardness (2 Layers).......................................................55-60 HRC
and corrosion in addition to abrasion. It can be deposited on low and
medium carbon steels, stainless steels, and cast irons. Shielding Welding Parameters
Gas Amp Volts
Welding Procedures/Characteristics: A gas shielded tubular wire for
welding with (DCEP). Requires proper preheat, controlled interpass 25 lb WB, LLW 0.045" 75-80% AR,
11931700 175-195 21-23
temperatures and cooling rates to achieve crack free deposits. It can (11.3 kg) (1.2 mm) Bal. CO2
be deposited in multiple layers on low and medium carbon steels and
25 lb WB, LLW 0.045" 75-80% AR,
cast iron. 11931700
(11.3 kg) (1.2 mm) Bal. CO2
160-200 27-29
Applications: Draw Blocks, Slurry Pipe Elbows, Impeller Screws 25 lb WB, LLW 1/16"
11504500 Argon 200-240 24-26
(11.3 kg) (1.6 mm)
of order. Certification to AWS A5.21 ERCNiCr-C
STOODY® C-M Typical Mechanical Properties:

STOODY C-M is a fabricated alloy cored wire for automatic/semi- Deposit hardness (2-Layer):
automatic welding that produces a deposit resistant to high heat As deposited....................................................................... 95 HRB
and corrosion accompanied by abrasion and/or impact. It has good Work Hardened................................................................... 35 HRC
hardness up to 1200°F (650°C). It is machinable but workhardens.
Welding Procedures/Characteristics: An automatic/semi-automatic Shielding Welding Parameters
wire (DCEP) that can be applied in multiple layers Gas CTWD Amp Volts
Applications: Hot Forge Dies, Hot Shear Blades, Forging Hammer 827322282062
25 lb PP 1/16"
Argon
3/4"
280-310 26-28
Dies, Mill Guided, Shafts (11.3 kg) (1.6 mm) (19 mm)

57
Submerged Arc Wires
STOODY® ALLOYS & FLUXES FOR AUTOMATIC SUBMERGED

ARC APPLICATION
Deposit characteristics of Stoody submerged arc alloys are affected by welding procedure and flux. The data presented here is based on typical
deposits made with recommended procedures and proper preheat, interpass temperature and post weld cooling of the work piece. Stoody
submerged arc wires can be applied with AC or DC welding current. When applied with DC welding current either DCEN or DCEP may be used with
but one exception—DCEP polarity only is recommended for Stoody 103CP. Straight polarity produces faster deposition speed while reverse polarity
offers smoothest surface appearance. Hardnesses obtained with straight polarity will be slightly higher than those obtained with reverse polarity.
STOODY SAW WIRES & TYPE S FLUX AND ROLL RITE FLUX
Type S and Roll Rite Fluxes are manufactured to Stoody specifications and are designed specifically for alloy overlays. Use of Type S Flux and
Roll Rite Flux with Stoody automatic submerged arc wires (not listed in this publication - check with customer care for Stoody branded SAW
alloy products) insures designed deposit chemistry. Slag removed is excellent at elevated temperatures. Type S Flux, PN 11008400, is packed
in 50 lb (22.7 kg) bags and shipped 3,000 lb (1360.8 kg) to a pallet. Roll Rite Flux, PN 11257000, is packed in 55 lb (25 kg) bags and shipped
2,200 lb (998 kg) to a pallet.
Part Number Pkg Flux Type
50 lb Bag
 11008400 Type S Flux
(22.7 kg)
55 lb Bag
 11257000 Roll Rite Flux
(25 kg)
STOODY THERMACLAD® WIRES & STOODY R-20 FLUX

Submerged Arc Wires
Stoody ThermaClad wires are designed to run in a neutral flux, Stoody R-20, PN 11810900 in 55 lb (22.7 kg) bag. This wire/flux combination
results in a better control of chemistry as the process is less sensitive to welding parameter variations. ThermaClad wires should, in general,
be run DCEP. They can be run DCEN under controlled conditions.
1
Part Number Pkg Flux Type Caution: Do not mix wire-flux combinations. i.e. Do not run Stoody wires with
55 lb Bag R-20 flux or ThermaClad wires with Stoody S-Flux. Resulting deposits may
 11810900 R-20 Flux
(25 kg) crack or will have vastly different properties than those reported in the literature.
POP TURNTABLE
The POP turntable is a device that allows for fixed position wire welding
with a Stoody wire drum, known as a Payoff Pak (POP). The equipment
includes a drum table and separate base units that are connected by a
bearing. As the welding operation takes place, the POP sitting on the
turntable spins allowing the wire to feed without dragging on the inner
core or on the outside of the drum. The POP turntable can reduce tangling
issues and is suitable for use with the 250 lb (113.4 kg), 500 lb (226.8 kg),
and 750 lb (340.2 kg) POP drums.
Part Number Pkg Note
 106-04-001 Box Assembly Required
Stoody.com
58
Submerged Arc Wires
GROUP 1:
BUILD-UP AND JOINING ALLOYS
A. BUILD-UP OF CARBON STEELS Deposit Characteristic:
THERMACLAD® 104 Yield Strength........................................................98 ksi (676 MPa)
THERMACLAD 104 deposit has excellent resistance to impact and Elongation................................................................................ 23%
plastic deformation. Deposits are machinable with high speed tools, Charpy V Notch Impact..............................................45 ft lb (61 J)
easily machinable with carbide tools, crack-free, and can be flame Machinability.............................................................................. Yes
cut. ThermaClad 104 is ideal for build-up and for underbase to
support hardfacing. Maximum deposit thickness is unlimited.
Welding Parameters
Part Number Packaging Wire Dia. Flux
Applications: Steel Mill Roll Build-Up prior to hardfacing, CTWD Amp Volts
Roll Rebuilding. Build-Up Tractor Rollers, Idlers, Trunnions, and
500 lb POP 3/32" 1"-1 ⁄4"
1
Cable Drums 11826700 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
60 lb Coil 1/8" 11⁄4"-11⁄2"
11880100 Stoody R-20 400-500 26-30
(27 kg) (3.2 mm) (32-38 mm)
200# HP 1/8" 11⁄4"-11⁄2"
12031400 Stoody R-20 400-500 26-30
(91 kg) (3.2 mm) (32-38 mm)
500# POP 1/8" 11⁄4"-11⁄2"
 11857500 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500# POP 5/32" 11⁄4"-11⁄2"
11828100 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (32-38 mm)
THERMACLAD® ROLL BUILD 3 Deposit Characteristic:

STOODY® THERMACLAD ROLL BUILD 3 deposit is a low alloy steel Tensile Strength...................................................110 ksi (758 MPa)
designed for an optimum combination of strength and toughness. The Yield Strength........................................................96 ksi (662 MPa)
Submerged Arc Wires

low carbon content of the deposit lends to good weldability and the Elongation................................................................................ 25%
substitutional strengthening lends to excellent mechanical properties Charpy V Notch Impact..........................................117 ft lb (159 J)
that are insensitive to welding conditions as well as roll service
conditions. The thickness of the deposit is unlimited.
Hardness (3 Layers)............................................................ 22 HRC
1
Welding Parameters
Applications: Steel Mill Roll Build-Up prior to hardfacing, Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
Roll Rebuilding. Shaft Rebuilding
60 lb Coil 1/8" 1 ⁄4"-1 ⁄2"
1 1
12004200 Stoody R-20 400-500 26-30
(27 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"

11864000 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
750# POP 1/8" 11⁄4"-11⁄2"

11937700 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
THERMACLAD® 8620 Deposit Characteristic:

THERMACLAD 8620 is a low alloy steel composition build-up that Tensile Strength.....................................................99 ksi (683 MPa)
exhibits an excellent combination of compressive strength and Yield Strength........................................................85 ksi (586 MPa)
toughness. Deposits are machinable, crack-free, and can be flame Elongation................................................................................ 24%
cut. Maximum deposit thickness is unlimited. Charpy V Notch Impact..........................................102 ft lb (138 J)
Machinability.............................................................................. Yes
Applications: Steel Mill Roll Build-Up prior to hardfacing,
Roll Rebuilding. Shaft Rebuilding, Sugar Mill Shaft Rebuilding
Welding Parameters
CTWD Amp Volts
500 lb POP 3/32" 1"-11⁄4"

11814900 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11826900 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
n
750# POP 1/8" 11⁄4"-11⁄2"
11908200 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
750# POP 5/32" 11⁄4"-11⁄2"
12018600 Stoody R-20 450-600 28-32
(340 kg) (4.0 mm) (32-38 mm)

59
Submerged Arc Wires

A. BUILD-UP OF CARBON STEELS Deposit Characteristic:
THERMACLAD® MULTIPASS 1 Yield Strength......................................................112 ksi (772 MPa)
THERMACLAD MULTIPASS 1 is a low alloy steel composition build-up Elongation................................................................................ 19%
that exhibits an excellent combination of compressive strength and Charpy V Notch Impact............................................75 ft lb (102 J)
toughness. Deposits are machinable, crack-free, and can be flame Machinability.............................................................................. Yes
cut. Maximum deposit thickness is unlimited.
Applications: Steel Mill Roll Build-Up prior to hardfacing, Welding Parameters
Roll Rebuilding. Shaft Rebuilding. CTWD Amp Volts
500 lb POP 3/32" 1"-1 ⁄4"

1
11815200 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
200 lb HP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11849300 Stoody R-20 400-500 26-30
(91 kg) (3.2 mm) (32-38 mm)
500# POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11815400 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500# POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11815300 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm ) (32-38 mm)
THERMACLAD® MULTIPASS 2 Deposit Characteristic:

THERMACLAD MULTIPASS 2 is a low alloy steel composition build-up Tensile Strength...................................................114 ksi (786 MPa)
that exhibits an excellent combination of compressive strength and Yield Strength...................................................... 104 ksi (717 Mpa)
toughness. Deposits are machinable, crack-free, and can be flame Elongation................................................................................ 23%
cut. Maximum deposit thickness is unlimited. Charpy V Notch Impact..............................................60 ft lb (81 J)
Machinability.............................................................................. Yes
Submerged Arc Wires
Applications: Steel Mill Roll Build-Up prior to hardfacing,

Roll Rebuilding. Shaft Rebuilding. Welding Parameters
1
CTWD Amp Volts
500 lb POP 3/32" 1"-1 ⁄4"

1
11830300 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"

1 1
11830500 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"

11977200 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 11⁄4"-11⁄2"

11830400 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (32-38 mm)
THERMACLAD 446 Part Number Packaging Wire Dia. Flux

Welding Parameters
THERMACLAD 446 is a submerged arc deposit that dilutes carbon CTWD Amp Volts
from high carbon base metals to avoid retained austenite. 12046000

500 lb POP 5/32"
Stoody R-20
11/4"-11/2"
450-600 30-32
(227 kg) (4.0 mm) (32-38 mm)
Applications: Work Rolls, Leveler Rolls, Hot Work Extrusion Rolls,
Tool Steel Crane Wheels
Stoody.com
60
Submerged Arc Wires

B BUILD-UP AND JOINING OF MANGANESE Deposit Characteristic:
Hardness, as Deposited.................................................... 231 BHN
STEELS Hardness, Work Hardened.................................................. 42 HRC
DYNAMANG®-S Deposit Layers.................................................................... Multiple
DYNAMANG deposit is an austenitic manganese steel containing Surface Cross Checks................................................................ No
chromium and some nickel. It produces a tough, high strength deposit Machinability............................................................................... No
that work hardens under impact. It is primarily used for the build
up, repair, and joining of manganese steel components in the rock Welding Parameters
Part Number Pkg Wire Dia. Flux
crushing and mining industries. Deposit thickness is unlimited and can CTWD Amp Volts
be flame cut without difficulty. 60 lb Coil 1/8" 11/4"-11/2"
12041800 Stoody R-20 350-400 26-27
(27.2 kg) (3.2 mm) (32-38 mm)
Applications: Crusher Rolls, Jaw and Hammer Crushers, Manganese
Buckets and Teeth, Dredge Pump Cutters, Shovel Pads, Gyratory
Crusher Mantles
D. JOINING AND BUILD-UP OF CAST IRONS Deposit Characteristic:

Machinability............................................................................ Poor
CASTWELD™ Ni55-O/S/G Number of Deposit Layers................................................Unlimited
CASTWELD Ni 55-O/S/G open arc wire is used on worn cast iron Tensile Strength.....................................................75 ksi (515 MPa)
parts requiring joining or build up. It has good tolerance for the high Yield Strength........................................................46 ksi (315 MPa)
phosphorus often found in cast irons. It works well when welding thick Elongation................................................................................ 18%
sections, and is also recommended for joining cast iron to dissimilar
metals. Castweld Ni 55-O/S/G can also be submerged arc welded
Welding Parameters
using a neutral flux. AWS A5.15:90, ENiFeT3-CI. Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
Applications: Joining, Build Up & Repair of Cast Iron Parts, Engine 33 lb WB 1/16" 1" -11/4"
n 11858700 Stoody R-20 250-300 18-30
Blocks & Heads, Cast Iron Universal Joints Welding to Steel Drive (15 kg) (1.6 mm) (25-32 mm)
Submerged Arc Wires

50 lb PP 3/32" 1" -11/2"
Shafts, Pump Housings, Assorted Castings n 11863300 Stoody R-20 325-400 31-33
(22.7 kg) (2.4 mm) (25-38 mm)
200 lb HP 3/32" 1" -11/2"
1
11941300 Stoody R-20 325-400 31-33
(90.7 kg) (2.4 mm) (25-38 mm)
500 lb PP 3/32" 1" -11/2"
11986000 Stoody R-20 325-400 31-33
(226.7 kg) (2.4 mm) (25-38 mm)
CASTWELD™ Ni30-O/S Deposit Characteristic:

CASTWELD Ni 30-O/S open arc wire is used on worn cast iron Machinability..............................................................................Fair
parts requiring joining or build up. It has good tolerance for the high Number of Deposit Layers................................................Unlimited
phosphorus often found in cast irons. Castweld Ni 30-O/S can also Hardness, 1 Layer on Cast Iron.......................................... 29 HRC
be submerged arc welded using a neutral flux. Hardness, All Weld...............................................................330 HB
Welding Parameters
Applications: Joining, Build Up and Repair of Cast Iron Parts, Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
Pump Housings, Assorted Castings
50 lb PP 3/32" 1"-11/2"
11962300 Stoody R-20 325-400 31-33
(22.7 kg) (2.4 mm) (25-38 mm)

61
Submerged Arc Wires
STOODY® THERMACLAD 104TJ Deposit Characteristic:

STOODY THERMACLAD 104TJ is a submerged arc wire intended for Impact Resistance............................................................. Excellent
use on oil drilling tool joints. It has excellent resistance to impact and Compressive Strength....................................................... Excellent
plastic deformation. Deposits are crack-free, can be machined with Hardness, As-Welded
high speed tools, are readily machinable with carbide tools, and can - 2 Layers on 4140.................................................. 410 BHN
be flame cut. It can be applied in multiple layers. - 6 Layers on 4140.................................................. 312 BHN
Hardness, Heat Treated
Applications: Tool Joints - 2 Layers After 4 Hours at 1050°F (566°C)............ 310 BHN
- 6 Layers After 4 Hours at 900°F (482°C).............. 305 BHN
Surface Cross Checks................................................................ No
Magnetic..................................................................................... Yes
Welding Parameters
Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
60 lb Coil 1.8" Stoody 1"-11/2"
11901100 350-400 28-30
(27.2 kg) (3.2 mm) R-20 (25-38 mm)
750 lb POP 1.8" Stoody 1"-11/2"
11897800 350-400 28-30
(340.2 kg) (3.2 mm) R-20 (25-38 mm)
THERMACLAD® 107 Nominal Composition:

THERMACLAD 107 has good compressive strength and resistance Alloy Content 6% (Chromium, Manganese, Silicon,
to plastic deformation. Excellent impact resistance. Good abrasion Molybdenum, Carbon)
resistance in metal to metal wear. Multiple layer, check-free deposits Iron Base
up to 3/4" (19 mm) thick can be obtained with proper procedures. Welding Parameters
Readily machinable with carbide tools. Can be flame cut. Can be used Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
for both build-up and hard-facing on rollers and idlers.
500 lb POP 1/8" 11/4"-11/2"
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels, 11849800 Stoody R-20 400-500 27-30
(226.8 kg) (3.2 mm) (32-38 mm)
and Similar Equipment Involving Severe Abrasion in Metal to Metal 200 lb HP 5/32" 11/4"-11/2"
11867000 Stoody R-20 450-600 29-32
Wear. Also recommended for tractor rails when used with premium rail (90.7 kg) (4.0 mm) (32-38 mm)
Submerged Arc Wires
rebuilding procedure 500 lb POP 5/32" 11/4"-11/2"

11868100 Stoody R-20 450-600 29-32
(226.8 kg) (4.0 mm) (32-38 mm)
2 THERMACLAD® 105B Nominal Composition:

THERMACLAD 105B has excellent resistance to cold deformation. Alloy Content 6% (Chromium, Manganese, Silicon,
Good compressive strength and impact resistance. Very good Molybdenum, Vanadium, Carbon)
abrasion resistance in metal to metal wear. Multiple layer, check-free Iron Base
deposits obtained with proper procedures. When more than four Welding Parameters
layers are required, an under base of 104 is recommended. Readily Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
machinable with carbide tools. Difficult to flame cut. Very consistent in 500 lb POP 1/8" Stoody 1"-11/2"
mechanical properties—reasonable changes in cooling rate have little 11868000 350-400 28-30
(226.8 kg) (3.2 mm) R-20 (25-38 mm)
effect on as-deposited hardness. 11967800
500 lb POP 5/32" Stoody 1"-11/2"
425-475 28-30
(226.8 kg) (4.0 mm) R-20 (25-38 mm)
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels,
and Similar Equipment Involving Severe Abrasion in Metal to Metal
Wear. Also recommended for tractor rails when used with premium rail
rebuilding procedure
THERMACLAD® 105 Nominal Composition:

THERMACLAD 105 has very good resistance to abrasion in metal Alloy Content 7% (Chromium, Manganese, Silicon,
to metal wear. Resists cold deformation. Multiple layer, check-free Molybdenum, Vanadium, Carbon)
deposits are obtained with proper procedures. When more than three Iron Base
layers are required, an under base of 104 is recommended. Tungsten Welding Parameters
carbide tools and rigid, well powered equipment are required for Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
machining. Difficult to flame cut. Reasonable changes in post weld 500 lb POP 5/32" Stoody 11/4"-11/2"
cooling rate have little effect on mechanical properties. 11967900 425-475 29-31
(226.8 kg) (4.0 mm) R-20 (32-38 mm)
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels,

and Similar Equipment Involving Severe Abrasion in Metal to Metal Wear
Stoody.com
62
Submerged Arc Wires
STOODY® THERMACLAD 42 Nominal Composition:

STOODY THERMACLAD 42 is a new improved alloy designed Low Alloy Steel
for build up and overlay of undercarriage components. The alloy Welding Parameters
composition gives an optimum combination of strength, toughness, Part Number Pkg Wire Dia. Flux
CTWD Amp Volts
temper resistance and insensitivity to cooling rate. It also resists 250 lb HP 1.8" Stoody 11/4"-11/2"
metal-to-metal frictional wear. Deposit hardness is approximately 11920000 400-500 27-30
(113.4 kg) (3.2 mm) R-20 (32-38 mm)
40-42 HRC in two layers.  11888200
500 lb POP 1.8" Stoody 11/4"-11/2"
400-500 27-30
(226.8 kg) (3.2 mm) R-20 (32-38 mm)
Deposit Characteristics: The deposits posses excellent resistance 750 lb POP 1.8" Stoody 11/4"-11/2"
11948500 400-500 27-30
to cold deformation, good compressive strength and impact resistance. (340.2 kg) (3.2 mm) R-20 (32-38 mm)
The deposits are ideally suited for metal-to-metal wear. Multiple layer,
check-free deposits up to 1" (25mm) thick can be obtained with proper
procedures. The deposits are readily machinable with carbide tools.
It can be used for both build-up and hardfacing on rollers and idlers.
Applications: Idlers, Rollers, Crane Wheels, Mine Car Wheels

The THERMACLAD 102 deposit is of modified H-12 tool steel Abrasion Resistance......................................................... Excellent
composition. The high hardness level provides excellent abrasion Thermal Fatigue Resistance..................................................... Poor
resistance and will withstand high compressive loading and softening Impact Resistance...................................................................Good
at elevated temperatures. The deposit can be applied crack free when Compressive Strength.............................................................. High
proper welding procedures are followed. The deposit is difficult to Hardness............................................................................. 51 HRC
flame cut and can be machined using carbide tools. This alloy is Machinability (w/ Carbide Tools)..........................................Difficult
not recommended where resistance to fire-cracking is required. When
crack-free deposits with high hardness at elevated temperatures Welding Parameters
are required ThermaClad 102 is the recommended overlay material. CTWD Amp Volts
Submerged Arc Wires

It exhibits good metal-to-metal and abrasion resistance.
60 lb Coil 3/32" 1"-1 ⁄2"
1
11975700 Stoody R-20 300-400 26 -28
Applications: Leveler Rolls, Hot Work Rolls. (27 kg) (2.4 mm) (25-32 mm)
Bell Seats, Dredge Ladder Rolls, Tool Steel Crane Wheels
11871600
100 lb POP
(45 kg)
3/32"
(2.4 mm)
Stoody R-20
1"-1 ⁄2"
1
(25-32 mm)
300-400 26 -28
2
500 lb POP 3/32" 11⁄4"-11⁄2"
11905700 Stoody R-20 300-400 26 -28
(227 kg) (2.4 mm) (32-38 mm)
60 lb Coil 1/8" 1 ⁄4"-1 ⁄2"
1 1
11879900 Stoody R-20 400-500 27 -30
(27 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
 11820400 Stoody R-20 400-500 27 -30
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11812100 Stoody R-20 450-600 29 -32
(227 kg) (4.0 mm) (32-38 mm)

THERMACLAD 4552 is a submerged arc wire with a modified high Abrasion Resistance......................................................... Excellent
carbon 420 stainless steel composition. The higher deposit results in Thermal Fatigue Resistance.......................................................Fair
enhanced roll life where wear is the primary consideration. Impact Resistance...................................................................Good
Compressive Strength.............................................................Good
Applications: Leveler Rolls. Scale Breaker Rolls, Wrapper Rolls Hardness (As Welded)....................................................50-55 HRC
Machinability (w/ Carbide Tools)..........................................Difficult
Welding Parameters
CTWD Amp Volts
500 lb POP 3/32" 1"-11⁄4"

11824700 Stoody R-20 300-400 26-28
(227 kg) (2.4 mm) (25-32 mm)
200 lb HP 1/8" 11⁄4"-11⁄2"
12031300 Stoody R-20 400-500 27-30
(91 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11825100 Stoody R-20 400-500 27-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"
11994600 Stoody R-20 400-500 27-30
(340 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 11⁄4"-11⁄2"
11825000 Stoody R-20 450-600 29-32
(227 kg) (4.0 mm) (32-38 mm)

63
Submerged Arc Wires

THERMACLAD 420 deposit is a martensitic stainless steel. Abrasion Resistance...............................................................Good
The deposit has good wear resistance and also provides good Thermal Fatigue Resistance....................................................Good
resistance to fire cracking. Compressive Strength.............................................................Good
Hardness (3 Layers on 1020 Steel)................................43-48 HRC
Applications: Hardfacing Continuous Caster Rolls
Welding Parameters
CTWD Amp Volts
500 lb POP 3/32" 1"-1 ⁄4"

1
11810400 Stoody R-20 300-400 26-28
(227 kg) (2.4 mm) (25-32 mm)
750 lb POP 3/32" 1"-11⁄4"

11947400 Stoody R-20 300-400 26-28
(340 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"

1 1
11832200 Stoody R-20 400-500 27-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"

 11873300 Stoody R-20 400-500 27-30
(340 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 11⁄4"-11⁄2"

11832300 Stoody R-20 450-600 29-32
(227 kg) (4.0 mm) (32-38 mm)

THERMACLAD 412 is a submerged arc stainless wire designed Abrasion Resistance...............................................................Good
specifically for the steel industry as a weld overlay for continuous Thermal Fatigue Resistance....................................................Good
caster rolls. The alloy resists the formation of thermal fatigue cracks Compressive Strength.............................................................Good
(fire cracking) during operation. The alloy has good corrosion Corrosion Resistance..............................................................Good
resistance combined with excellent wear properties, improved hot Hardness (As Welded)....................................................35-41 HRC
hardness, and uniform tempering response.
Submerged Arc Wires
Welding Parameters
Applications: Hardfacing Continuous Caster Rolls Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
2 11830700
500 lb POP
(227 kg)
3/32"
(2.4 mm)
Stoody R-20
1"-1 ⁄4"
1
(25-32 mm)
300-400 25-29
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"

1 1
11830600 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1 ⁄4"-1 ⁄2"

1 1
11832100 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (32-38 mm)

THERMACLAD 417 is a submerged arc stainless wire designed Abrasion Resistance...............................................................Good
specifically for the steel industry as a weld overlay for hot strip Thermal Fatigue Resistance....................................................Good
rolls, pinch rolls, and hot work extrusion rolls. ThermaClad 417 has Corrosion Resistance.................................................................Fair
good oxidation and temper resistance. The alloy has excellent wear Hardness (As Welded)....................................................45-53 HRC
properties, improved hot hardness and uniform tempering response. Machinability (w/ Carbide Tools)..........................................Difficult
The deposit provides good abrasion resistance and can be applied Welding Parameters
Part Number Packaging Wire Dia.. Flux
crack free. CTWD Amp Volts
Applications: Pinch Rolls, Hot Work Extrusion Rolls, Hot Strip Rolls. 500 lb Coil 1/8" 1 ⁄4"-1 ⁄2"
1 1
11959900 Stoody R-20 400-500 27-30
Tool Steel Crane Wheels (227 kg) (3.2 mm) (32-38 mm)
Steel mill rolls undergoing

rebuild and overlay
applications with ThermaClad
submerged arc alloys.
Stoody.com
64
Submerged Arc Wires

The THERMACLAD 423 deposit is a modified martensitic stainless Abrasion Resistance.......................................................Very Good
steel. It is specifically designed for weld overlay on continuous caster Thermal Fatigue Resistance.............................................. Excellent
rolls and provides the greatest resistance to thermal fatigue cracking Compressive Strength.............................................................Good
and corrosion. Overlays exhibit excellent wear properties, Hardness............................................................................. 47 HRC
hot hardness, and uniform tempering response. Machinability (w/ Carbide Tools)................................................Fair
Applications: Hardfacing Continuous Caster Rolls, Table Rolls Welding Parameters

CTWD Amp Volts
60 lb Coil 3/32" 1"-11⁄4"

11949400 Stoody R-20 300-400 25-28
(27 kg) (2.4 mm) (25-32 mm)
500 lb POP 3/32" 1"-11⁄4"
11814500 Stoody R-20 300-400 25-28
(227 kg) (2.4 mm) (25-32 mm)
750 lb POP 3/32" 1"-11⁄4"
11937900 Stoody R-20 300-400 25-28
(340 kg) (2.4 mm) (25-32 mm)
60 lb Coil 1/8" 11⁄4"-11⁄2"
 11995200 Stoody R-20 400-500 27-30
(27 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
 11808800 Stoody R-20 400-500 27-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"
11909000 Stoody R-20 400-500 27-30
(340 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11831700 Stoody R-20 450-600 29-32
(227 kg) (4.0 mm) (32-38 mm)
Submerged Arc Wires

THERMACLAD® 423Co Deposit Characteristic:
THERMACLAD 423Co is a submerged arc stainless wire designed Abrasion Resistance.......................................................Very Good
Thermal Fatigue Resistance.............................................. Excellent
specifically for the steel industry as a weld overlay for continuous
caster rolls. Cobalt has been added to the alloy the further resist the Impact Resistance...................................................................Good
Corrosion Resistance..............................................................Good
2
formation of thermal fatigue cracks (fire cracking) during operation.
The alloy has good corrosion resistance combined with excellent wear Hardness (3 Layer on 1020 Steel)..................................43-50 HRC
properties, improved hot hardness, and uniform tempering response.
Welding Parameters
Applications: Hardfacing Continuous Caster Rolls Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
500 lb POP 3/32" 1"-1 ⁄4"

1
11831400 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11831500 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11831200 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (32-38 mm)

65
Submerged Arc Wires
THERMACLAD® 423H Deposit Characteristic:

THERMACLAD 423H is a submerged arc stainless wire designed Abrasion Resistance......................................................... Excellent
caster rolls. The increased carbon content provides for a higher initial Impact Resistance...................................................................Good
hardness when compared to ThermaClad 423. The alloy resists the Corrosion Resistance..............................................................Good
formation of thermal fatigue cracks (fire cracking) during operation. Hardness (3 Layer on 1020 Steel)..................................48-53 HRC
The alloy has good corrosion resistance combined with excellent wear
Welding Parameters
properties, improved hot hardness, and uniform tempering response. Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
Applications: Hardfacing Continuous Caster Rolls, Table Rolls
500 lb POP 3/32" 1"-1 ⁄4"
1
11831000 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11831100 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 11⁄4"-11⁄2"
11830900 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (32-38 mm)
THERMACLAD® 423L Deposit Characteristic:

THERMACLAD 423L is a submerged arc stainless wire designed Abrasion Resistance...............................................................Good
specifically for the steel industry as a weld overlay for continuous Thermal Fatigue Resistance.............................................. Excellent
caster rolls. The alloy has good corrosion resistance combined with Impact Resistance...................................................................Good
good wear properties and uniform tempering response. Corrosion Resistance..............................................................Good
Hardness (3 Layer on 1020 Steel)..................................42-46 HRC
Applications: Hardfacing Continuous Caster Rolls Machinability (w/ Carbide Tools)................................................Fair
Welding Parameters
Submerged Arc Wires

CTWD Amp Volts
60 lb Coil
2 11897900 3/32" 1"-1 ⁄4"
1
Stoody R-20 300-400 26-28
(27 kg) (2.4 mm) (25-32 mm)
500 lb POP 3/32" 1"-1 ⁄4"
1
11868900 Stoody R-20 300-400 26-28
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11852700 Stoody R-20 400-500 27-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11873400 Stoody R-20 400-500 27-30
(340 kg) (3.2 mm) (32-38 mm)
THERMACLAD® 423N Deposit Characteristic:

THERMACLAD 423N deposit is a modified martensitic stainless steel. Abrasion Resistance.......................................................Very Good
The wire is specially formulated to introduce nitrogen into a SAW Thermal Fatigue Resistance.............................................. Excellent
deposit and yet make a sound porosity free weld. It is specifically Corrosion Resistance..............................................................Good
designed for weld overlay on high wear continuous caster rolls Compressive Strength.............................................................Good
and provides the best resistance to thermal fatigue cracking and Hardness (As Welded)......................................................... 40 HRC
corrosion. Overlays exhibit excellent wear properties, hot hardness, Machinability (w/ Carbide Tools)................................................Fair
and uniform tempering response.
Applications: Hardfacing Continuous Caster Rolls, Table Rolls Welding Parameters
CTWD Amp Volts
500 lb POP 3/32" 1"-11⁄4"

11908700 Stoody R-20 300-400 25-29
227 kg (2.4 mm) 25-32 mm
750 lb POP 3/32" 1"-11⁄4"
11938000 Stoody R-20 300-400 25-29
340 kg (2.4 mm) 25-32 mm
60 lb Coil 1/8" 11/4"-11/2"
12000500 Stoody R-20 400-500 26-30
27 kg (3.2 mm) 32-38 mm
500 lb POP 1/8" 11/4"-11/2"
11899100 Stoody R-20 400-500 26-30
227 kg (3.2 mm) 32-38 mm
750 lb POP 1/8" 11/4"-11/2"
11899200 Stoody R-20 400-500 26-30
340 kg (3.2 mm) 32-38 mm
Stoody.com
66
Submerged Arc Wires

The THERMACLAD 410 is a stainless tubular alloy cored wire Corrosion Resistance..............................................................Good
designed for SAW deposits using basic neutral flux. The wire Hardness, Annealed..................................................... 140-150 HB
provides deposition rates equal to that of solid wires at lower welding Machinability (with Carbide Tools)............................................. Yes
currents. This results in lower heat input into the weldment, therefore
lowering the work piece distortion. ThermaClad 410 can be used for Part Number Packaging Wire Dia. Flux
Welding Parameters
general purpose applications requiring good strength and corrosion CTWD Amps Volts
resistance. It can be used for joining 410 stainless steels and alloys of 25 lb WB
11608100 1/16" 5/8"-7/8"
similar composition. AWS Classification A5.22/A5.22M: 2012 EC410 (11.3 kg) (1.6 mm)
Stoody R-20
(16-22 mm)
180-300 25-26
33 lb WB 1/16" 5/8"-7/8"
Applications: Sugar Mill Press Shafts 11266800
(15 kg) (1.6 mm)
Stoody R-20
(16-22 mm)
180-300 25-26
50 lb PP 1/16" 5/8"-7/8"
11937900 Stoody R-20 180-300 25-26
(22.7 kg) (1.6 mm) (16-22 mm)
60 lb Coil 3/32" 1"-11⁄4"
11007200 Stoody R-20 300-400 25-29
(27.2 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11493000 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"
11937800 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
200 lb POP 5/32" 11⁄4"-11⁄2"
11864900 Stoody R-20 450-600 28-32
(90.7 kg) (4.0 mm) (32-38 mm)

THERMACLAD 440 is a submerged arc stainless steel wire designed Abrasion Resistance...............................................................Good
caster rolls. The deposit is a modified 410NiMo stainless steel. The Compressive Strength.............................................................Good
Submerged Arc Wires

alloy resists the formation of thermal fatigue cracks (fire cracking) Corrosion Resistance..............................................................Good
during service. The alloy has good corrosion resistance combined Hardness (As Welded)....................................................37-43 HRC
with excellent wear properties, improved hot hardness, and uniform
tempering response. Part Number Packaging Wire Dia. Flux
Welding Parameters 2
CTWD Amp Volts
Applications: Hardfacing Continuous Caster Rolls 500 lb POP
11985700 3/32" 1"-11⁄4"
Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11828700 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11828600 Stoody R-20 450-600 28-32
(227 kg) (4.0mm) (32-38 mm)

THERMACLAD 443 deposits provide good abrasion resistance, Abrasion Resistance...............................................................Good
temper resistance and can be applied crack free with appropriate Impact Resistance...................................................................Good
welding procedures. These properties make this alloy appealing for Compressive Strength.............................................................. High
pinch roll applications. Hardness (4 Layer on 1020 Steel)..................................48-54 HRC
Machinability (w/ Carbide Tools)..........................................Difficult
Applications: Pinch Rolls, Wrapper Rolls, Vertical Edger Rolls
Welding Parameters
CTWD Amp Volts
50 lb PP 1/8" 1 ⁄4"-1 ⁄2"

1 1
12023200 Stoody R-20 400-500 26-30
(22 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11923700 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11976700 Stoody R-20 450-600 26-30
(340 kg) (3.2 mm) (32-38 mm)

THERMACLAD 445 is a submerged arc deposit that provides good Abrasion Resistance...............................................................Good
abrasion resistance along with good resistance to high compressive Impact Resistance...................................................................Good
loading. The composition is that of a modified tool steel that has good Compressive Strength.............................................................. High
machinability when using carbide tools, but is difficult to flame cut. Hardness........................................................................48-54 HRC
Machinability........................................................................Difficult
Applications: Scale Breaker Rolls, Work Rolls, Leveler Rolls, Flaking
Rolls, Vertical Edger Rolls, Hot Work Extrusion Rolls. Bells Seats, Welding Parameters
Tool Steel Crane Wheels CTWD Amp Volts
500 lb Coil 1/8" 1 ⁄4"-1 ⁄2"

1 1
11959500 Stoody R-20 400-500 26-30
(226.8 kg) (3.2 mm) (32-38 mm)

67
Submerged Arc Wires

The THERMACLAD 454 deposit is a modified tool steel. It is Abrasion Resistance......................................................... Excellent
specifically designed for weld overlay on rolls in the hot strip mill Thermal Fatigue Resistance....................................................Good
and provides the greatest resistance to thermal fatigue and abrasion. Compressive Strength.............................................................Good
Overlays exhibit excellent wear properties, hot hardness, and uniform Hardness (As Welded)......................................................... 52 HRC
tempering response. The alloy requires a double temper - two temper Machinability (w/ Carbide Tools)................................................Fair
cycles at eight (8) hours each.
Welding Parameters
Applications: Pinch Rolls, Vertical Edger Rolls, Scale Breaker Rolls, Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
Wrapper Rolls
750 lb POP 3/32" 1"-1 ⁄4"
1
11911000 Stoody R-20 300-400 25-29
(340 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11910900 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)

THERMACLAD 455 has good resistance to tempering like Abrasion Resistance...............................................................Good
conventional tool steels. The deposit provides good abrasion Impact Resistance...................................................................Good
resistance and can be applied crack free. ThermaClad 455 has good Compressive Strength.............................................................. High
resistance to thermal fatigue cracking (fire cracking). The combination Hardness........................................................................48-54 HRC
of these properties makes this alloy ideal for pinch roll applications. Machinability........................................................................Difficult
Applications: Pinch Rolls, Vertical Edger Rolls, Straightner Rolls,

Welding Parameters
Hot Work Rolls, Piercing Mill Rolls, Scale Breaker Rolls, Hot Strip Rolls Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
60 lb Coil 1/8" 1 ⁄4"-1 ⁄2"

1 1
12000700
Submerged Arc Wires
Stoody R-20 400-500 26-30

(27 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11860800 Stoody R-20 400-500 26-30
2
(227 kg) (3.2 mm) (32-38 mm)
500 lb POP 5/32" 1"-1 ⁄4"
1
11851300 Stoody R-20 450-600 28-32
(227 kg) (4.0 mm) (25-32 mm)

THERMACLAD 457 has better resistance to tempering when compared Abrasion Resistance...............................................................Good
to conventional tool steels. The deposit provides excellent abrasion Impact Resistance...................................................................Good
resistance. It can be applied crack free with good control of preheat Compressive Strength.............................................................. High
and interpass temperature. The combination of these properties makes Hardness (As Welded)....................................................55-59 HRC
this alloy ideal for applications involving high temperature and wear. Machinability........................................................................Difficult
Applications: Leveler Rolls, Straightner Rolls

Welding Parameters
CTWD Amp Volts
500 lb POP 3/32" 1"-1 ⁄4"

1
11853500 Stoody R-20 300-400 29-30
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1"-1 ⁄4"
1
11853200 Stoody R-20 380-450 30-31
(227 kg) (3.2 mm) (25-32 mm)
750 lb POP 1/8" 1"-1 ⁄4"
1
11896100 Stoody R-20 380-450 30-31
(340 kg) (3.2 mm) (25-32 mm)

THERMACLAD 460 is a molybdenum high speed tool steel similar to Abrasion Resistance...............................................................Good
AISI M7 grade. This material is characterized by a high hardness and Impact Resistance...................................................................Good
good wear resistance. It can be used at elevated temperatures up to Deposit Layers........................................................................... 2-3
1000 F (538 C), under conditions of moderate thermal shock. Hardness (As Welded)....................................................58-66 HRC
Applications: Press Rolls, Hot and Cold Dies, Cladding High Wear
Welding Parameters
Areas on Equipment, Building Up Composite Dies and Tools Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
500 lb POP 1/8" 1"-1 ⁄2"

1
11958600 Stoody R-20 350-400 28-30
(227 kg) (3.2 mm) (25-38 mm)
Stoody.com
68
Submerged Arc Wires

The THERMACLAD 630 deposit is a modified martensitic stainless Abrasion Resistance...............................................................Good
steel. It is specifically designed for weld overlay on continuous caster Machinability (w/ Carbide Tools)................................................Fair
rolls and provides resistance to high termperature and corrosion. Welding Parameters
The alloy is intended for use in the upper sections of the continuous CTWD Amp Volts
caster under severe conditions.
500 lb POP 3/32" 1"-11/4"
Applications: Hardfacing Continuous Caster Rolls (Primarily 11993600 Stoody R-20 300-400 26-28
(227 kg) (2.4 mm) (25-32 mm)
Segment Zero)
500 lb POP 1/8" 1"-11/4"
12016900 Stoody R-20 425-550 28-29
(227 kg) (3.2 mm) (25-32 mm)
OPEN-ARC STEEL MILL ROLL WIRES Deposit Characteristic:

Abrasion Resistance......................................................... Excellent
SOS® 423 Thermal Fatigue Resistance............................................Very Good
The SOS 423 deposit is a stabilized martensitic stainless steel. Corrosion Resistance........................................................ Excellent
It is a fire-crack resistant alloy that has excellent corrosion and wear Hardness (As Welded)......................................................... 43 HRC
resistance. This open arc welding wire is specifically designed for a
two-layer overlay on continuous caster rolls. It is designed to be used Welding Parameters
with SOS 430 as the underlay, and used as a 2-layer overlay in the Part Number Packaging Wire Flux
CTWD Amp Volts
Submerged Arc Wires

un-tempered condition for best wear and corrosion resistance. It can
be applied using either a weave bead or stringer bead technique. 60 lb Coil 3/32" 1"-1 ⁄2"
1
12003200 Open Arc 275-350 25-28
(27 kg) (2.4 mm) (25-32 mm)
On smaller rolls, the stringer bead technique is preferred.
Applications: Hardfacing Continuous Caster Rolls 11940700
500 lb POP
(227 kg)
3/32"
(2.4 mm)
Open Arc
1"-1 ⁄2"
1
(25-32 mm)
275-350 25-28
2
500# POP 1/8" 11⁄4"-11⁄2"
11949600 Open Arc 375-475 26-27
(227 kg) (3.2 mm) (32-38 mm)
SOS® 430 Deposit Characteristic:

The SOS 430 deposit is ferritic stainless steel. This open arc wire can Abrasion Resistance..................................................................Fair
be used as a single layer underlay for the SOS 423 wire. The wire is Thermal Fatigue Resistance....................................................Good
specifically designed for one layer underlay on continuous caster rolls, Corrosion Resistance........................................................ Excellent
prior to the applications of the SOS 423 overlay. The wire must not be Hardness (As Welded)......................................................... 22 HRC
used to deposit a final overlay on continuous caster rolls. The alloy
does not require a post-weld heat treatment or temper. Welding Parameters
Part Number Packaging Wire Flux
CTWD Amp Volts
Applications: One Layer Underlay on Continuous Caster Rolls
60 lb Coil 1"-11⁄4"
12003100 3/32"
(27 kg) Open Arc (25-32 275-350 25-27
(2.4 mm)
mm)
500 lb POP 1"-11⁄4"
11966100 3/32"
(227 kg) Open Arc (25-32 275-350 25-27
(2.4 mm)
mm)

69
Submerged Arc Wires

STOODY® CP2000-S Deposit Characteristic:
STOODY CP2000-S is a specially formulated chromium carbide Impact Resistance............................................................ Moderate
alloy designed to produce a high concentration of uniformly Hardness, Work Hardened.............................................58-64 HRC
distributed small primary chromium carbides in an austenitic matrix. Surface Cross Checks............................................................... Yes
The optimized formulation results in superior weldability for a broad Machinability............................................................................... No
range of single and multiple layer applications. The high concentration
of small primary carbides greatly improves wear resistance and Welding Parameters
Part
toughness over conventional chromium carbide alloys. It can be Number
Pkg Wire Dia. Flux
CTWD Amp Volts
applied to carbon, low alloy, and manganese steels. The deposit can
not be machined or forged. Stoody CP2000-S can be used in hot 12037800
500 lb POP 1/8" Stoody 11/4"-11/2"
480-500 30-31
(226.8 kg) (3.2 mm) R-20 (32-38 mm)
wear applications up to 900° (482°).
Applications: Gyratory Mantles, Bell and Hopper Burden Areas,
Iron Ore Belt Conveyor Pulleys
Structure:
Primary Chromium Carbides in an Austenitic Matrix
STOODY® 103CP Part Number Pkg Wire Dia. Flux

Welding Parameters
STOODY 103CP has excellent abrasion resistance with moderate CTWD Amp Volts
impact resistance. Deposit has fine relief check pattern which reduces 60 lb Coil 1/8" 11/4"-11/2"
distortion. Not machinable. Cannot be flame cut. Nominal hardness of 11429100 Stoody S 350-400 28-30
(27.2 kg) (3.2 mm) (32-38 mm)
two-layer deposit on 1040 steel is 54 HRC. 110 lb QP 1/8" 11/4"-11/2"
11429100 Stoody S 350-400 28-30
(50 kg) (3.2 mm) (32-38 mm)
Applications: Crusher Mantles and Bowl Liners, Pulverizer Rings and
Submerged Arc Wires
Rolls, Steel Mill Guides and other parts subject to extreme abrasion 11428200
200 lb HP 1/8"
Stoody S
11/4"-11/2"
350-400 28-30
(90.7 kg) (3.2 mm) (32-38 mm)
where relief checking can be tolerated
500 lb POP 1/8" 11/4"-11/2"
3
11430100 Stoody S 350-400 28-30
Alloy Content 36% (Carbon, Chromium, Manganese, Silicon) 750 lb POP 1/8" 11/4"-11/2"
11977000 Stoody S 350-400 28-30
(340.2 kg) (3.2 mm) (32-38 mm)
Iron Base
500 lb POP 5/32" 11/4"-11/2"
11430600 Stoody S 425-475 29-31
(226.8 kg) (4.0 mm) (32-38 mm)
STOODY® 143-S Part Number Pkg Wire Dia. Flux

Welding Parameters
STOODY 143-S deposit consists of primary chromium carbides and CTWD Amp Volts
secondary niobium carbides in an austenitic matrix. Deposits possess 200 lb HP 1/8" 1"-11/2"
high abrasion resistance and maintain hardness up to 1100°F (593°C). 11949100 Stoody R-20 325-425 28-30
(90.7 kg) (3.2 mm) (25-38 mm)
Applications: Crushers, Coke Pusher Shoes, Wear Plates, Cement 11864800

500 lb POP 1/8"
Stoody R-20
1"-11/2"
325-425 28-30
(226.8 kg) (3.2 mm) (25-38 mm)
Screws, Mixer Blades, Excavator Bucket Teeth, and other high
abrasion applications
Alloy Content 36% (Chromium, Niobium, Carbon,
Manganese, Silicon)
Iron Base
STOODY® 145-S Part Number Pkg Wire Dia. Flux

Welding Parameters
STOODY 145-S deposit consists of primary chromium carbides and CTWD Amp Volts
secondary niobium, molybdenum, tungsten and vanadium carbides 60 lb Coil 1/8" 1"-11/2"
11918700 Stoody R-20 325-425 28-30
in an austenitic matrix. Deposits posses very high abrasion resistance (27.2 kg) (3.2 mm) (25-38 mm)
and maintain hardness up to 1500°F (816°C). 60 lb Coil 5/32" 1"-11/2"
11859100 Stoody R-20 400-500 28-30
(27.2 kg) (4.0 mm) (25-38 mm)
Applications: Crushers, Coke Pusher Shoes, Wear Plates, Cement
Screws, Mixer Blades, Excavator Bucket Teeth, and other high
abrasion applications
Alloy Content 36% (Chromium, Carbon, Niobium,
Molybdenum, Tungsten, Manganese,
Vanadium, Silicon)
Iron Base
Stoody.com
70
Submerged Arc Wires

STOODITE® 6-S Typical Mechanical Properties:
STOODITE 6-S is the most widely used cobalt alloy having excellent 1 Layer...........................................................................27-33 HRC
resistance to many forms of mechanical and chemical degradation 2 Layers..........................................................................36-39 HRC
over a wide temperature range. Particular attributes are its outstanding Welding Parameters
self mated anti-galling properties, high temperature hardness and high Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
resistance to cavitation erosion.
50 lb Coil 3/32" Stoody 1"-11/4"
Welding Procedures/Characteristics: A sub arc wire (DCEP) requiring 810602184094
(22.6 kg) (2.4 mm) R-20 (25-32 mm)
250-450 25-33
proper preheat, controlled interpass temperatures and cooling rates.
Crack free deposits up to 2 layers. Certification to AWS A5.21 ERCCoCr-A
Applications: Flights of Extrusion Screws, Sinker Roll Bushings in

Steel Mill, Soaking Pit Tong Bit, Shafts
of order.

STOODITE 12-S is an alloy cored wire for SAW applications. 1 Layer...........................................................................39-41 HRC
The composition has higher silicon, manganese, and iron levels thus 2 Layers..........................................................................44-45 HRC
differing slightly from the bare rod equivalent. STOODITE 12-S is Welding Parameters
more wear resistant than STOODITE 6-S due to a higher volume of Part Number Packaging Wire Dia. Flux
CTWD Amp Volts
carbides but has lower impact strengths.
50 lb Coil 3/32" Stoody 1"-11/4"
811212184094 250-450 25-33
Welding Procedures/Characteristics: A SAW (DCEP) requiring (22.6 kg) (2.4 mm) R-20 (25-32 mm)
Submerged Arc Wires

strict adherence to correct preheat, interpass temperatures and
controlled cooling rates to insure crack free deposits. It is more
5
crack-sensitive than STOODITE 6.
Applications: Valve Parts, Pump Parts, Chain Saw Bars, Saw Teeth,
Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls
of order.

71
Submerged Arc Wires

STOODITE 21-S is an alloy cored wire for SAW with excellent high 1 Layer...........................................................................16-19 HRC
temperature strength making it suitable for use on hot die parts. 2 Layers..........................................................................22-26 HRC
The deposits are inherently resistant to galling, cavitation erosion, Work Hardened..............................................................40-45 HRC
and corrosion. Abrasion resistance is lower than the other wires but
its impact strength at high temperatures, anti-galling properties and Welding Parameters
corrosion resistance are outstanding. CTWD Amp Volts
Welding Procedures/Characteristics: A SAW (DCEP) requiring proper 50 lb Coil 3/32" Stoody 1"-1 ⁄4 "
1
812102184094 250-450 25-33
(22.6 kg) (2.4 mm) R-20 (25-32 mm)
preheat, interpass temperatures and controlled cooling to minimize or
to produce a crack free deposit. Certification to AWS A5.21 ERCCoCr-E
Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears,
Erosion Shields, Forging Dies
of order.
Nominal Compostition:
Alloy Content (Chromium, Molybdenum, Iron, Nickel,
Manganese, Silicon, Carbon, Tungsten)
Cobalt Base
STOODY® C-S Typical Mechanical Properties:

STOODY C-S is an alloy cored wire for SAW that produces a deposit Deposit hardness (2-Layer):
Submerged Arc Wires
resistant to high heat and corrosion accompanied by abrasion and/or As deposited....................................................................... 35 HRC
impact. It has good hardness up to 1200°F (650°C). It is machinable Work Hardened................................................................... 40 HRC
5 but workhardens.
Welding Procedures/Characteristics: An SAW wire for DCEP welding Part Number Packaging Wire Dia. Flux
Welding Parameters
CTWD Amp Volts
that can be applied in multiple layers.
50 lb PP 3/32" Stoody 1"-1 ⁄4"
1
Applications: Hot Forge Dies, Hot Shear Blades, Forging Hammer 827322284094
(22.6 kg) (2.4 mm) R-20 (25-32 mm)
250-300 24-30
Dies, Mill Guided, Shafts
500 lb POP 3/32" Stoody 1"-1 ⁄4"
1
11930600 250-300 24-30
Can be certified to AWS specifications. Must be requested at time (226.8 kg) (2.4 mm) R-20 (25-32 mm)
of order. 500 lb POP 1/8" Stoody 1 ⁄4"-1 ⁄2"
1 1
11877100 350-400 28-30
(226.8 kg) (3.2 mm) R-20 (32-38 mm)
Nominal Compostition:
Certification to AWS A5.21 ERCNiCrMo-5A
Alloy Content (Molybdenum, Chromium, Iron, Silicon,
Manganese, Carbon) Nickel Base
Stoody.com
72
High Alloy Joining and Cladding
STAINLESS STEEL
FLUX CORED WIRES
BRILLIANT® 410NIMO T-1 AP Typical Deposit Characteristics:
BRILLIANT 410NiMo T-1 AP stainless steel wires are designed for Tensile Strength...................................................134 ksi (880 MPa)
welding in all positions with Argon/CO2 gas mixtures. These wires Yield Strength......................................................118 ksi (776 MPa)
exhibit a spray like arc transfer, easy slag removal and can be Elongation................................................................................ 18%
welded within a wide range of parameters. AWS classification A5.22/ Charpy V-Notch Toughness @ Room Temp. .............26 ft lb (35 J)
A5.22M:2012 E410NiMoT1-1/-4.
Welding Parameters
Part Number Pkg Wire Dia. Shielding Gas
BRILLIANT 410NiMo T-1 AP wires can be used to join martensitic Amp Volts
stainless steels such as 410 used in valve and pump manufacturing. 33 lb WB, LLW 0.045 75-80% Ar, Bal.
11892000 150-220 24-26
These wires can also be used for the repair and joining of (15 kg) (1.2 mm) CO2
33 lb WB, LLW 1/16" 75-80% Ar, Bal.
CA-6NM castings. Care must be taken in the selection of PWHT when 11892100 190-300 24-27
(15 kg) (1.6 mm) CO2
welding Type 410 and similar stainless steels.
Certification to AWS A5.22/A5.22M:2012 E410NiMoT1-1/-4
Typical All Weld Composition (WT%) - 100% CO2: C-0.02; Mn-0.2;
Si-0.3; Cr-11.6; Ni-4.6; Mo-0.5.
BRILLIANT® 2209 T-1 AP Typical Deposit Characteristics:

BRILLIANT 2209 T-1 AP stainless steel wires are designed for welding Tensile Strength.....................................................88 ksi (605 MPa)
in all positions. These wires exhibit a spray like arc transfer, easy slag Yield Strength, ksi (MPa).....................................114 ksi (785 MPa)
removal and can be welded within a wide range of parameters. Elongation................................................................................ 28%
Charpy V-Notch Toughness @ -40°F (-40°C)..............44 ft lb (60 J)
BRILLIANT 2209 T-1 AP wires can be used to weld duplex stainless
steels UNS S31803, S32205, and in many cases UNS S32201 and Part Number Pkg Wire Dia.
S32304. It can also be used to weld mild and low alloy steels to
33 lb WB, LLW 0.045
duplex stainless steels. The composition is balanced to achieve a 11892000
(15 kg) (1.2 mm)
microstructure of approximately 50% ferrite and 50% austenite in the 33 lb WB, LLW 1/16
11892100
weld deposit. AWS classification A5.22/A5.22M:2012 E2209T1-1/-4. (15 kg) (1.6 mm)
Typical All Weld Composition (WT%) - 100% CO2: C-0.03; .045" (1.2 mm)
Amp 1301 1651 1901 2201
Mn-1.3; Si-0.7; Cr-23.0; Ni-9.2; Mo-3.2; Nb-0.03; Cu-0.2; N-0.13;
Volts 24 26 26 27
Ferrite, FN-40. WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
1/16" (1.6 mm)
Amp 1701 2101 2501 3002
Volts 25 26 27 28
WFS 115 195 245 320
in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:

CTWD 3/8"-5/8" (10-16 mm) 1 Flat and vertical welding 2 Flat welding only
Certification to A5.22/A5.22M:2012 E2209T1-1/-4
Stainless
BRILLIANT® 2594 T-1 AP Typical Deposit Characteristics:
BRILLIANT 2594 T-1 AP stainless steel wires are designed for welding Tensile Strength...................................................125 ksi (860 MPa)
in all positions. These wires exhibit a spray like arc transfer, easy Yield Strength......................................................100 ksi (690 MPa)
slag removal and can be welded within a wide range of parameters. Elongation................................................................................ 25%
Stoody 2594 T-1 AP wires can be used to weld super duplex stainless Charpy V-Notch Toughness @ -58°F (-50°C)..............21 ft lb (28 J)
steels UNS S32750 and in cases where sulfuric/suflurous acid are
not present, UNS S32550, S32760, and ACI's CD4MCu. It can also Part Number Pkg Wire Dia.
be used to weld S32205 or duplex stainless steels to mild steel  11998100
33 lb WB, LLW 0.045"
where toughness is not paramount. The composition is balanced (15 kg) (1.2 mm)
33 lb WB, LLW 1/16"
to achieve a microstructure of approximately 45% ferrite and 55% 11998000
(15 kg) (1.6 mm)
austenite in the weld deposit. AWS classification A5.22/A5.22M:2012
.045" (1.2 mm)
E2594T1-1/-4.
Amp 1301 1651 1901 2202
Applications: Duplex Stainless Steel Joining Applications Volts 24 26 26 27
WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical All Weld Composition (WT%) - 100% CO2: C-0.03; Mn-0.7; 1/16" (1.6 mm)
Si-0.4; Cr-24.8; Ni-9.1; Mo-4.0, Nb-0.03; Cu-0.2; W-<0.1; N-0.25; Amp 1701 2101 2501 3002
Volts 25 26 27 28
PREN - >40; Ferrite, FN - 43.
WFS 115 195 245 320
in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:
CTWD 3/8"-5/8" (10-16 mm) 1 Flat and vertical welding 2 Flat welding only
Certification to A5.22/A5.22M:2012 E2594T1-1/-4

73
STAINLESS STEEL FLUX CORED WIRES

STOODY 308L T-1 AP / BRILLIANT 308L T-1 AP STOODY 308L T-1 AP
308L T-1 AP and BRILLIANT 308L T-1 AP stainless steel wires are Part Number Pkg Wire Dia.
designed for welding in all positions. These wires exhibit a spray like 11953600 25 lb WB (11.3 kg) 0.035" (0.9 mm)
arc transfer, easy slag removal and can be welded within a wide range 11819000 33 lb WB (15 kg) 0.045" (1.2 mm)
of parameters.  11819100 33 lb WB (15 kg) 1/16" (1.6 mm)
Stoody 308L T-1AP / BRILLIANT 308L T-1 AP wires can be used to STOODY BRILLIANT 308L T-1 AP*
join AISI 301, 302, 304 commonly used in the chemical industry and Part Number Pkg Wire Dia.
food processing applications. AWS classification A5.22/A5.22M:2012 11894000 25 lb WB (11.3 kg) 0.035" (0.9 mm)
E308LT1-1/-4. 11910700 33 lb WB (15 kg) 0.045" (1.2 mm)
11909500 33 lb WB (15 kg) 1/16" (1.6 mm)
Typical Deposit Chemistry: C-0.03; Mn-0.7; Si-0.7; Cr-19.6; Ni-10.2;
Mo-0.2; Nb-0.02; Cu-0.2; N-0.04; Ferrite, FN-7. *BRILLIANT wire products are level layer wound and vacuum packed.
Typical Deposit Characteristics: 75-80% Ar, Bal. CO2 100% CO2

0.035" (0.9 mm)
Tensile Strength 88 ksi (610 MPa) 86 ksi (600 MPa) 1 1 1 2
Amp 100 120 150 170
Elongation (%) 39% 41%
Volts 25 26 27 27
Yield Strength 63 ksi (435 MPa) 60 ksi (415 MPa)
WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
0.045" (1.2 mm)
1 1 1 2
Amp 130 165 190 220
Volts 24 26 26 27
WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
1/16" (1.6 mm)
1 1 1 2
Amp 170 210 250 300
Volts 25 26 27 28
WFS 115 195 245 320
in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:
CTWD 1/2" 13 mm 1 Flat and vertical welding 2 Flat welding only
Certification to AWS A5.22/A5.22M:2012 E308LT1-1/-4
STOODY 309L T-1 AP / BRILLIANT 309L T-1 AP STOODY 309L T-1 AP
309L T-1 AP and BRILLIANT 309L T-1 AP stainless steel wires are Wire
PartNumber Pkg
in.
designed for welding in all positions. These wires exhibit a spray like
arc transfer, easy slag removal and can be welded within a wide range 11953400 25 lb WB (11.3 kg) 0.035" (0.9 mm)
of parameters.  11819300 33 lb WB (15 kg) 0.045" (1.2 mm)
 11819400 33 lb WB (15 kg) 1/16"(1.6 mm)
Stoody 309L T-1 AP / BRILLIANT 309L T-1 AP wires can be used
to join stainless steels to mild and low alloy steels. It is also used to STOODY BRILLIANT 309L T-1 AP*
join stainless steels to mild and low alloy steels. It can be used for Part Number Pkg Wire Dia.
a first layer buttering on low alloy steels prior to a second layer of a 11894100 25 lb WB (11.3 kg) 0.035" (0.9 mm)
308L or similar composition. AWS classification A5.22/A5.22M:2012 11910600 33 lb WB (15 kg) 0.045" (1.2 mm)
E309LT1-1/-4. 11909400 33 lb WB (15 kg) 1/16" (1.6 mm)
Stainless
Typical Deposit Chemistry: C-0.03; Mn-0.7; Si-0.8; Cr-24.0; Ni-12.5; *BRILLIANT wire products are level layer wound and vacuum packed.
Mo-0.2; Nb-0.02; Cu-0.2; N-0.04; Ferrite, FN-18.
0.035" (0.9 mm)
Typical Deposit Characteristics: 75-80% Ar, Bal. CO2 100% CO2 Amp 1 1 1 1
100 120 150 170
Tensile Strength 88 ksi (610 MPa) 86 ksi (600 MPa)
Volts 25 26 27 27
Elongation 34% 38%
WFS 275 374 480 600
Yield Strength 69 ksi (480 MPa) 64 ksi (440 MPa) in/min (m/min) (6.9) (9.5) (12.2) (15.3)
0.045" (1.2 mm)
Amp 130
1
165
1
190
1
220
2
Volts 24 26 26 27
WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
1/16" (1.6 mm)
Amp 170
1
210
1
250
2
300
2
Volts 25 26 27 28
WFS 115 195 245 320
in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:
Certification to A5.22/A.5.22M:2012 E309LT1-1/-4
Stoody.com
74
STAINLESS STEEL FLUX CORED WIRES

STOODY 316L T-1 AP / BRILLIANT 316 T-1 AP STOODY 316L T-1 AP
316L T-1 AP and BRILLIANT 316L T-1 AP stainless steel wires are Part Number Pkg Wire Dia.
designed for welding in all positions. These wires exhibit a spray like 11953500 25 lb WB (11.3 kg) 0.035" (0.9 mm)
arc transfer, easy slag removal and can be welded within a wide range  11819600 33 lb WB (15 kg) 0.045" (1.2 mm)
of parameters.  11819700 33 lb WB (15 kg) 1/16" (1.6 mm)
Stoody 316L T-1 AP / BRILLIANT 316L T-1 AP wires can be used STOODY BRILLIANT 316L T-1 AP*
to join AISI 316 and 316L commonly used in the rubber, chemical, Part Number Pkg Wire Dia.
petrochemical and dye industries. AWS classification A5.22/ 11893900 25 lb WB (11.3 kg) 0.035" (0.9 mm)
A.5.22M:2012 E316LT1-1/-4. 11910400 33 lb WB (15 kg) 0.045" (1.2 mm)
11910300 33 lb WB (15 kg) 1/16" (1.6 mm)
Typical Deposit Chemistry: C-0.03; Mn-0.7; Si-0.7; Cr-18.7; Ni-12.1;
Mo-2.6; Nb-0.02; Cu-0.2; N-0.04; Ferrite, FN-6. *BRILLIANT wire products are level layer wound and vacuum packed.
Typical Deposit Characteristics: 75-80% Ar, Bal. CO2 100% CO2
Tensile Strength 88 ksi (610 MPa) 86 ksi (600 MPa) 0.035" (0.9 mm)
Elongation 36% 39% Amp 100
1
120
1
150
1
170
1
Yield Strength 66 ksi (460 MPa) 62 ksi (430 MPa) Volts 25 26 27 27

WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
0.045" (1.2 mm)
1 1 1 2
Amp 130 165 190 220
Volts 24 26 26 27
WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
1/16" (1.6 mm)
1 1 2 2
Amp 170 210 250 300
Volts 25 26 27 28
WFS 115 195 245 320
in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:
Certification to A5.22/A.5.22M:2012 E316LT1-1/-4
SPECIALITY WIRES & COATED ELECTRODES

HYDROLOY® 914 Part
Pkg Wire Dia. Shielding Gas
Welding Parameters
HYDROLOY 914 is a high strength stainless steel alloy designed Number CTWD Amp Volts
specifically to combat cavitation erosion in hydropower systems, 25 lb WB LLW 0.045" 75-80% Ar, Bal. 3/8"-1/2"
11831800 100-140 16-18
particularly on turbine runners. The proprietary composition produces

(11.3 kg) (1.2 mm) CO2 (10-13 mm)
the same microstructural deformation characteristics that give more 11834800
25 lb WB LLW 1/16 75-80% Ar, Bal. 3/8"-1/2"
100-145 16-18
(11.3 kg) (1.6 mm) CO2 (10-13 mm)
expensive cobalt base alloys their outstanding cavitation resistance.
Applications: Turbine Runners, Pump Components
Specialty
Coated Electrode
Alloy Type: High Strength Stainless Steel Part

Packaging
Dimensions Amperage
Number Diameter x Length (DC+)
10 lb Vac Pak 1/8" x 14"
11834400 110-125
(4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
11831900 135-155
(4.5 kg) (4.0 mm x 35.6 cm)
THERMAL SPRAY WIRES

STOODY® THERMASPRAY 1334 Typical Deposit Characteristics:
STOODY THERMASPRAY 1334 is a tubular chromium carbide type Avg. Bond Strength............................................................ 4900 psi
spray wire designed for Twin Wire Arc Spray applications. The unique Avg. Weight Loss (ASTM G65)............................................0.14 gm
chemical make up gives ThermaSpray 1334 excellent self bonding
characteristics to carbon and stainless steels, and aluminum when Part Welding Parameters
Pkg Wire Dia.
Number Spray Distance Amp Volts
applied with proper procedures. Wear characteristics and coating
adhesion are superior to that of competitive products of similar type. 25 lb PS 1/16" 5" - 7"
11874400 200-300 31-33
(11.3 kg) (1.6 mm) (127-178 mm)
Applications: Fan Blades, Boiler Tubes, Boiler Tube Shields
25 lb PS 5/64" 5" - 7"
11893700 200-300 31-33
(11.3 kg) (2.0 mm) (127-178 mm)
50 lb PP 3/32" 5" - 7"

11913300 200-300 31-33
(22.7 kg) (2.4 mm) (127-178 mm)

75
THERMAL SPRAY WIRES

STOODY THERMASPRAY 140 is a tubular wire containing tungsten Avg. Weight Loss (ASTM G65)............................................0.14 gm
and chromium carbides in a nickel matrix. It can be used for Twin Dimension Loss................................................................Negligible
Arc Spray applications and gives excellent wear characteristics when
applied with proper procedures. Part Welding Parameters
Pkg Wire Dia.
Number Spray Distance Amp Volts
Applications: Fan Blades, Boiler Tubes, Boiler Tube Shields,
25 lb PS 1/16" 5" - 10"
Extrusion Screw Encapsulations, Mixer Sleeves, Shaft Journals 11896300
(11.3 kg) (1.6 mm) (127-254 mm)
280-400 25-35
25 lb PS 5/64" 5" - 10"

11900100 280-400 25-35
(11.3 kg) (2.0 mm) (127-254 mm)

Avg. Weight Loss (ASTM G65)............................................0.14 gm
STOODY THERMASPRAY 160 is a tubular wire containing Dimension Loss................................................................Negligible
approximately 45% tungsten carbide in a nickel matrix. It can be
used for Twin Arc Spray applications and offers superior wear Part Welding Parameters
Pkg Wire Dia.
characteristics when applied with proper procedures. Number Spray Distance Amp Volts
Applications: Fan Blades and Inlet Bells, Boiler Tubes and Shields, 11902200
25 lb PS 1/16" 5" - 10"
280-400 25-35
(11.3 kg) (1.6 mm) (127-254 mm)
Ceramic/Concrete Augers, Rotors and Centrifuges; Pump and Mixer
Sleeves, Shaft Journals, Logging Chutes, Feed Screws, and Knife
Holders; Chemical Processing Impellers, Augers, and Paddles; Wear
Plates, Titanium Dioxide Pigment Sand Mills
NICKEL FLUX CORED WIRES

STOODY® 82-T1 Typical Deposit Characteristics:
STOODY 82-T1 is a gas shielded All Position Flux Cored Wire that Tensile Strength.....................................................89 ksi (614 MPa)
meets the requirements of AWS A5.34, Class ENiCr3T1-1/-4. Yield Strength........................................................58 ksi (400 MPa)
Elongation................................................................................ 26%
Applications: Joining nickel-chromium-iron alloys; Clad side of joints
in steels clad with nickel-chromium-iron weld metal; Surfacing steel Part Welding Parameters
with nickel-chromium-iron weld metal; and Joining Inconel 600, 601 Pkg Wire Dia. Shielding Gas
Number CTWD Amp Volts
and Incoloy 800 to themselves or to stainless and carbon steels

33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
 11872700 150-200 25-26
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, (15 kg) (1.2 mm) CO2 or CO2 (13 mm)
Iron, Niobium Nickel base. See typical mechanical properties and
Specialty
33 lb WB, LLW 1/16" 75-80% Ar, Bal. 1/2"

compositions chart, page 90. 11872600
(15 kg) (1.6 mm) CO2 or CO2 (13 mm)
200-250 26-27

STOODY 182-T1 is a gas shielded All Position Flux Cored Wire that Tensile Strength.....................................................94 ksi (649 MPa)
meets the requirements of AWS 5.34 ENiCrFe3T1-1/-4. Yield Strength........................................................58 ksi (400 MPa)
Elongation................................................................................ 35%
Applications: Joining nickel-chromium-iron alloys; Clad side of joints
in steels clad with nickel-chromium-iron weld metal; Surfacing steel Part Welding Parameters
with nickel-chromium-iron weld metal; and Joining Alloys 600, 601 Pkg Wire Dia. Shielding Gas
and Incoloy 800 to themselves or to stainless and carbon steels
33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
 11916200 150-200 25-26
Iron, Niobium Nickel base. See typical mechanical properties and
33 lb WB, LLW 1/16" 75-80% Ar, Bal. 1/2"
compositions chart, page 90. 11916100
(15 kg) (1.6 mm) CO2 or CO2 (13 mm)
200-250 26-27
Stoody.com
76
NICKEL FLUX CORED WIRES

STOODY® A-T1 Typical Deposit Characteristics:
STOODY A-T1 is a gas shielded All Position Flux Cored Wire that Tensile Strength..................................................89.5 ksi (595 MPa)
meets the requirements of AWS 5.34 ENiCrFe2T1-1/-4. Yield Strength.....................................................51.0 ksi (340 MPa)
Elongation................................................................................ 45%
Applications: Joining nickel-chromium-iron alloys; Joining nickel Charpy V-Notch Toughness........................................67 ft lb (92 J)
steels; and Joining Inconel 600, 601 and Incoloy 800 to themselves or at -320°F (-196°C)
to stainless and carbon steels Lateral Expansion..............................................46 mils (1.2 mm) at
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, -320°F (-196°C)
Iron, Molybdenum, Niobium, Nickel base. See typical mechanical
properties and compositions chart, page 90. Part
Packaging Wire Dia. Shielding Gas
Welding Parameters
33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
11896500 150-200 25-26
(15 kg) (1.2 mm) CO2 or CO2 (13 mm)
33 lb WB, LLW 1/16" 75-80% Ar, Bal. 1/2"
11896700 200-250 26-27
(15 kg) (1.6 mm) CO2 or CO2 (13 mm)
STOODY® NiCrMo3-T1 Typical Deposit Characteristics:

Stoody NiCrMo3-T1 is a gas shielded all position flux cored wire. Tensile Strength...................................................105 ksi (725 MPa)
The wire possesses excellent weldability and can be used in a wide Yield Strength........................................................68 ksi (470 MPa)
variety of similar and dissimilar welding and cladding applications. The Elongation................................................................................ 38%
iron content of the all-weld deposit is kept below 1% for applications
requiring advanced corrosion resistance. AWS 5.34 ENiCrMo3T1-1/-4. Part Welding Parameters
Applications: Joining nickel-chromium-molybdenum alloys to UNS 33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
N06625; Clad side of joints in steel clad with nickel-chromium-  12051400 150-200 25-26
(15 kg) (1.2 mm) CO2 or CO2 (13 mm)
molybdenum weld metal; Surfacing steel with nickel-chromium-
molybdenum weld metal; Joining steels to nickel based alloys; and,
Joining 9% nickel steel for cryogenic applications
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium,
Molybdenum, Niobium, Nickel base. See typical mechanical properties
and compositions chart, page 90.
STOODY® C276-T1 Typical Deposit Characteristics:

STOODY C276-T1 is a gas shielded All Position Flux Cored Wire that Tensile Strength...................................................106 ksi (705 MPa)
meets the requirements of AWS 5.34 ENiCrMo4T1-1/4. Yield Strength........................................................68 ksi (452 MPa)

Elongation................................................................................ 42%
Applications: Joining nickel-chromium-molybdenum alloys; Clad side
of joints in steels clad with nickel-chromium-molybdenum weld metal; Welding Parameters
Part
Specialty
Surfacing steel with nickel-chromium-molybdenum weld metal; and Number
CTWD Amp Volts
Joining higher molybdenum - high nitrogen containing stainless steels
33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
 11953700 150-200 25-26
Molybdenum, Iron, Tungsten, Sulfur, Phosphorus, Nickel base. See 11964300
33 lb WB, LLW 1/16" 75-80% Ar, Bal. 1/2"
200-250 26-27
(15 kg) (1.6 mm) CO2 or CO2 (13 mm)
typical mechanical properties and compositions chart, page 90.

STOODY 622-T1 is a gas shielded All Position Flux Cored Wire that Tensile Strength...................................................103 ksi (685 MPa)
meets the requirements of AWS 5.34 ENiCrMo10T1-1/-4. Yield Strength........................................................70 ksi (470 MPa)
Elongation................................................................................ 27%
Applications: Joining nickel-chromium-molybdenum alloys; Clad side
of joints in steels clad with nickel-chromium-molybdenum weld metal; Part Welding Parameters
Surfacing steel with nickel-chromium-molybdenum weld metal; and Packaging Wire Dia. Shielding Gas
Joining higher molybdenum - high nitrogen containing stainless steels 33 lb WB, LLW 0.045" 75-80% Ar, Bal. 1/2"
 11953800 150-200 25-26
(15 kg) (1.2 mm) CO2 or CO2 (13 mm)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium,
33 lb WB, LLW 1/16" 75-80% Ar, Bal. 1/2"
Molybdenum, Iron, Tungsten, Nickel base. See typical mechanical 11965700
(15 kg) (1.6 mm) CO2 or CO2 (13 mm)
200-250 26-27
properties and compositions chart, page 90.

77
OXYFUEL TORCH: MANUAL SPRAY POWDERS

Stoody spray powders are specifically designed for enhanced wetting STOODY® 85 TG
characteristics in hand-held torch applications. These hardfacing A nickel-based tungsten carbide powder. Microstructures exhibit
powders cover a broad range of wear resistance needs. dense deposits of undissolved tungsten carbides embedded
in high strength matrix. Provides excellent wear resistance.
STOODY® 60 TG Applications: ideal for tillage tools, small mill hammers, bits and
A nickel-based alloy with outstanding resistance to abrasion, augers, etc. Not recommended for metal-to-metal mating parts.
corrosion, and high heat; impact resistance is good. Low coefficient of
friction. Applications: pump components, shaft sleeves, thrust collars, Nom.
C Si Cr B WC Fe Ni
guides, and bushings. Finish by grinding. HRC
0.4 2.2 8.3 1.7 45 2.6 Bal. 64
Nom.
C Si Cr B WC Fe Ni
HRC
0.7 4.4 15.0 3.1 - 4.2 Bal. 59 STOODY® 86 TG
A nickel-based tungsten carbide powder. Microstructures exhibit
dense deposits of undissolved tungsten carbides embedded in high
STOODY® 63 TG strength matrix. Similar to 85 TG but with increased ratio of tungsten
A nickel-based alloy with high ductility and workability. Deposits can to provide even greater wear resistance. Provides excellent wear
be hand ground. Applications: used primarily in the glass industry to resistance. Applications: ideal for tillage tools, small mill hammers, bits
protect mould rebuilding against abrasion, heat, and corrosion. and augers, etc. Not recommended for metal-to-metal mating parts.
Nom. Nom.
C Si Cr B WC Fe Ni C Si Cr B WC Fe Ni
HRC HRC
0.02 2.8 - 1.6 - 0.4 Bal. 19 0.3 1.9 6.0 1.2 60 2.0 Bal. 64
STOODY® 87 TG
STOODY® 64 TG A nickel-based tungsten carbide powder. Microstructures exhibit
A nickel-based alloy recommended for applications on parts requiring dense deposits of undissolved tungsten carbides embedded in high
precise finish machining. Can also be ground. Deposits provide strength matrix. Similar to 85 TG and 86 TG but with a maximum
excellent corrosion and heat resistance; very good impact resistance. amount of tungsten to provide the ultimate in wear resistance. Not
Applications: pump parts, shafts, valves, and discs. recommended for metal-to-metal mating parts.
Nom. Nom.
C Si Cr B WC Fe Ni C Si Cr B WC Fe Ni
HRC HRC
0.3 3.5 8.8 1.8 - 2.8 Bal. 39 0.2 1.7 5.3 1.1 65 1.8 Bal. 64
STOODY® 65 TG STANDARD SIZES & PACKAGING

A nickel-based alloy with good ductility. Deposits can be Part Number Product Packaging
machined with carbide tools or ground. Applications: pump parts,
Oxyfuel
 11323200 60TG Spray Powder 1 lb (0.45 kg) Bottle

dies, extrusion screws, and wear rings.  11020500 60TG Spray Powder 5 lb (2.27 kg) Bottle
Nom.
C Si Cr B WC Fe Ni  11020600 63TG Spray Powder 5 lb (2.27 kg) Bottle
HRC
0.45 4.0 11.9 2.1 - 3.5 Bal. 51  11020800 65TG Spray Powder 5 lb (2.27 kg) Bottle
Sugar mill incinerator exhaust fan critical wear zones can be

hardfaced with 87 TG oxyfuel torch powder.
Stoody.com
78
BULK DROPPED CARBIDES & ACCESSORIES

Utilizing the Stoody MIG/Tungsten Carbide System, bulk carbides Other mesh sizes available for bulk carbide products. Production
can be paired with an appropriate wire to solve a wide range of tough lead times may apply. Contact Stoody sales or customer care for
wear problems. product identification and ordering information. The following
Stoody hardfacing wire products are frequently used with bulk drop
14-24 BORIUM® CS carbide applications:
Crushed sintered tungsten carbide, bonded with cobalt for greater
resistance to higher impact loadings, while still providing excellent STOODY 964-G
abrasion resistance. Stoody 964 deposit is a specially formulated wear resistant alloy
producing a uniform distribution of small primary carbides in a
C Ni Fe Co Ti W martensitic matrix. The small carbides provide improved wear
resistance over martensitic steel, many tool steels, and some
5.5 0.3 1.7 8.3 0.1 Bal.
conventional chromium carbide alloys.
STOODY 965-G, 965-O

20-30 BULK BORIUM® Stoody 965 deposit is a general purpose hardfacing alloy that offers
Spun cast, crushed tungsten carbide, high density abrasion resistant a good balance of impact and abrasion resistance. Deposits are
particles for exceptional wear life in cutting applications. martensitic and forgeable and can be applied to carbon, low alloy, and
manganese steels.
C Ni Fe Co Ti W
4.0 — 0.4 — — Bal. STOODY 966-G
Stoody 966-G deposit is a molybdenum-tungsten high speed tool
steel with a high concentration of uniformly distributed small primary
STANDARD SIZES & PACKAGING carbides that greatly improve wear resistance when compared to
Part Number Product Packaging M-7 tool steel. Excellent abrasion resistance and moderate impact
 11506100 14-24 Borium CS 50 lb (22.7 kg) Can resistance.
 11953000 20-30 Bulk Borium 50 lb (22.7 kg) Can
VIBRATORY FEEDER FOR GMAW
Powders and Drop Carbides

Bulk Dropped Carbides
The MIG/Tungsten Carbide System, or vibratory feeder, is a simple
and reliable method for the introduction of granular tungsten carbide
into a welded matrix. The resulting deposits are sound, and deliver
dense matrix cross sections filled with tungsten carbide particles for
excellent resistance to extreme abrasive environments. The vibratory
feed system can be used in either a semi-automatic hand held mode,
or set up for mechanized function in high production applications.
PACKAGING & CONTENTS

Part Number Pkg Note
 123-00-001 Box Assembly Required
1. Heavy construction, resonance dampened, linear mode, vibratory

motor, bulk hopper, brackets, and metering system;
2. MIG gun nozzle attachment bracket, clamp, carbide delivery hopper
and drop tube;
3. Full function remote control pendant with on/off indicator light,
auto-manual mode switch, carbide feed rate potentiometer, and
panel fuse.
Electrical - 115 volt, 1 amp fused line connection, ground fault neutral
prong plug, current sensing relay, weld cable mounting block for auto
start/stop.

79
PTA & LASER CLADDING: NICKEL TUNGSTEN CARBIDE POWDER

STOODY® 6030-PLC, -PLS, -PLM Typical Powder Characteristics:
STOODY 6030 is a tungsten carbide (60%) and nickel alloy (40%) Grain Size Distribution.................................. 80 x 325 (45-180 μm)
composite hardfacing powder that provides extreme abrasion Ni30-PL Matrix Hardness...............................................30-35 HRC
resistance and some impact resistance. Suitable for both plasma Cast WC/W2C Hardness....................................... 2200-2600 VHN
transferred arc (PTA) and laser cladding processes, the 6030-PLC Spherical WC/W2C Hardness................................ 2700-3300 VHN
formulation incorporates standard cast and crushed eutectic tungsten Macrocystalline WC/W2C Hardness...................... 1800-2200 VHN
carbides in a ductile nickel-chrome alloy matrix (Stoody Ni30-PL).
The 6030-PLS formulation incorporates spherical tungsten carbides Typical Deposit Characteristics:
especially suitable for laser cladding. The 6030-PLM formulation Abrasion Resistance......................................................... Excellent
incorporates macrocrystalline tungsten carbides more appropriate Corrosion Resistance....................................................... Moderate
for high power systems. The carbide weight content (30-65%) as Deposit Layers........................................................... Up to Two (2)
well as the powder grain size can be adjusted within the operational Microcracking....................................................................Expected
capabilities of each particular process or system. Finishing............................................................. Diamond Grinding
Applications: Ground engaging tools, Bucket lips and Grader Blades, Part Number Packaging Carbide Hard Phase
Crusher Teeth and Hammers, Shovel Latch Bars, Screw Press
12035400 10 lb (4.5 kg) Bottle Cast/Crushed (PLC)
Flights, Chutes 12035500 40 lb (18.2 kg) Carton (4 Bottles) Cast/Crushed (PLC)
12035800 10 lb (4.5 kg) Bottle Spherical (PLS)
12035900 40 lb (18.2 kg) Carton (4 Bottles) Spherical (PLS)
12035600 10 lb (4.5 kg) Bottle Macrocrystalline (PLM)
12035700 40 lb (18.2 kg) Carton (4 Bottles) Macrocrystalline (PLM)

resistance. Suitable for both plasma transferred arc (PTA) and laser Cast WC/W2C Hardness....................................... 2200-2600 VHN
cladding processes, the 6040-PLC formulation incorporates standard Spherical WC/W2C Hardness................................ 2700-3300 VHN
cast and crushed eutectic tungsten carbides in a nickel-chrome alloy Macrocystalline WC/W2C Hardness...................... 1800-2200 VHN
matrix (Stoody Ni40-PL). The 6040-PLS formulation incorporates
spherical tungsten carbides especially suitable for laser cladding. The Typical Deposit Characteristics:
6040-PLM formulation incorporates macrocrystalline tungsten carbides Abrasion Resistance......................................................... Excellent
more appropriate for high power systems. The carbide weight content Corrosion Resistance....................................................... Moderate
(30-65%) as well as the powder grain size can be adjusted within the Deposit Layers........................................................... Up to Two (2)
operational capabilities of each particular process or system. Microcracking....................................................................Expected
Finishing............................................................. Diamond Grinding
Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders,
Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners,
Part Number Packaging Carbide Hard Phase
Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil
Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch 12024200 10 lb (4.5 kg) Bottle Cast/Crushed (PLC)
Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, 12027500 40 lb (18.2 kg) Carton (4 Bottles) Cast/Crushed (PLC)
12030900 10 lb (4.5 kg) Bottle Spherical (PLS)
Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug
12031000 40 lb (18.2 kg) Carton (4 Bottles) Spherical (PLS)
Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps,
12031100 10 lb (4.5 kg) Bottle Macrocrystalline (PLM)
Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates; Steel
12031200 40 lb (18.2 kg) Carton (4 Bottles) Macrocrystalline (PLM)
Mill Guide Rolls, Screw Presses, Anode Paste Mixers, Pulpers,
Tunneling Cutters
PTA & Laser Cladding
Stoody.com
80
PTA & LASER CLADDING: NICKEL TUNGSTEN CARBIDE POWDER

spherical tungsten carbides especially suitable for laser cladding. Typical Deposit Characteristics:
The 6050-PLM formulation incorporates macrocrystalline tungsten Abrasion Resistance......................................................... Excellent
carbides more appropriate for high power systems. The carbide Corrosion Resistance....................................................... Moderate
weight content (30-65%) as well as the powder grain size can be Deposit Layers........................................................... Up to Two (2)
adjusted within the operational capabilities of each particular process Microcracking....................................................................Expected
or system. Finishing............................................................. Diamond Grinding
Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders, Part Number Packaging Carbide Hard Phase
Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners,
Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil 12038700 40 lb (18.2 kg) Carton (4 Bottles) Cast/Crushed (PLC)
Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch 12039000 10 lb (4.5 kg) Bottle Spherical (PLS)
Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, 12039100 40 lb (18.2 kg) Carton (4 Bottles) Spherical (PLS)
Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug 12038800 10 lb (4.5 kg) Bottle Macrocrystalline (PLM)
Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps, 12038900 40 lb (18.2 kg) Carton (4 Bottles) Macrocrystalline (PLM)
Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates

spherical tungsten carbides especially suitable for laser cladding. The Typical Deposit Characteristics:
6051-PLM formulation incorporates macrocrystalline tungsten carbides Abrasion Resistance......................................................... Excellent
more appropriate for high power systems. The carbide weight content Corrosion Resistance.................................................................Fair
(30-65%) as well as the powder grain size can be adjusted within the Deposit Layers........................................................... Up to Two (2)
operational capabilities of each particular process or system. Microcracking....................................................................Expected
Finishing............................................................. Diamond Grinding
Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders,
Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners, Part Number Packaging Carbide Hard Phase
Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil
Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch
12036600 40 lb (18.2 kg) Carton (4 Bottles) Cast/Crushed (PLC)
Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, 12036900 10 lb (4.5 kg) Bottle Spherical (PLS)
Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug 12037000 40 lb (18.2 kg) Carton (4 Bottles) Spherical (PLS)
Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps, 12036700 10 lb (4.5 kg) Bottle Macrocrystalline (PLM)
Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates 12036800 40 lb (18.2 kg) Carton (4 Bottles) Macrocrystalline (PLM)
PTA & LASER CLADDING: COBALT POWDER

STOODITE® Co01-PL Typical Deposit Characteristics:
STOODITE Co01-PL is the surfacing powder version of the highest Abrasion Resistance......................................................... Excellent
hardness standard cobalt alloy used with chromium carbides that Impact Resistance......................................................................Fair
Corrosion Resistance..............................................................Good
impart outstanding abrasive wear resistance. The addition of tungsten

enhances high temperature hardness and matrix toughness for Hardness (2 Layers).......................................................46-52 HRC
excellent adhesive and solid particle erosion wear resistance. It bonds Hot Hardness...................................... Excellent to 1400°F (760°C)
well with all weldable steels, including stainless steels. Magnetic...................................................................................... No
Surface Cross Checks............................................................... Yes
Applications: Screw Flights, Cross Heads, Hydropulper Disc Deposit Layers..............................................................2 Maximum
Segments, Soaking Pit-Tong Bits, Mixer Rotors, Bodies, and Machinability...............................................Carbide Tools/Grinding
Tip Sides, Wear Sleeves, Valves and Pumps
12034500 11 lb (5 kg) Bottle 100 x 230 (63-150 μm)
12034600 44 lb (20 kg) Carton (4 Bottles) 100 x 230 (63-150 μm)

81
PTA & Laser Cladding Powders
PTA & LASER CLADDING: COBALT POWDER

STOODITE Co06-PL is the surfacing powder version of a cobalt Abrasion Resistance...............................................................Good
alloy that produces a medium hardness cobalt chromium deposit Impact Resistance...................................................................Good
for high temperature applications with good abrasive wear and Corrosion Resistance..............................................................Good
good impact resistance. It is the most versatile and widely used Hardness (2 Layers).......................................................35-43 HRC
cobalt alloy. Chromium carbides contained in the deposit provide Hot Hardness.................................................................... Excellent
excellent resistance to many forms of chemical and mechanical wear Magnetic...................................................................................... No
degradation, including galling and cavitation erosion. It bonds well Surface Cross Checks................................................................ No
with all weldable steels, including stainless steels. Deposit Layers..............................................................2 Maximum
Machinability..............................................................Carbide Tools
Applications: Extrusion Screw Flights, Sinker Roll Bushings in Steel
Mills, Shafts and Wear Sleeves, Valve Seats and Seal Ring Part Number Packaging Grain Size
12034700 11 lb (5 kg) Bottle 100 x 230 (63-150 μm)

STOODITE Co12-PL is the surfacing powder version of a cobalt Abrasion Resistance......................................................... Excellent
alloy that produces a high hardness cobalt chromium deposit for Impact Resistance...................................................................Good
high temperature applications with good abrasive wear associated Corrosion Resistance..............................................................Good
with corrosion. Chromium carbides contained in the deposit provide Hardness (2 Layers).......................................................44-45 HRC
excellent resistance to many forms of chemical and mechanical wear Hot Hardness.................................................................... Excellent
degradation, including galling. It bonds well with all weldable steels, Magnetic...................................................................................... No
including stainless steels. Surface Cross Checks................................................................ No
Deposit Layers..............................................................2 Maximum
Applications: Valve and Pump Parts, Chain Saw Bars and Saw Teeth, Machinability..............................................................Carbide Tools
Aircraft Turbine Blades, Cutter Rolls and Bar Twist Rolls
12034900 11 lb (5 kg) Bottle 100 x 230 (63-150 μm)

STOODITE Co21-PL surfacing powder is a low carbon austenitic Abrasion Resistance..................................................................Fair
cobalt type alloy with excellent work hardenability, high temperature Impact Resistance............................................................. Excellent
strength, and impact resistance. These deposits are quite stable Corrosion Resistance..............................................................Good
during thermal cycling, making them a favorite for hot die materials. Hardness (2 Layers).......................................................22-32 HRC
Resistance to galling (self-mated), corrosion, and cavitation erosion Work Hardened..............................................................40-45 HRC
make Stoody Co21-PL a good choice for valve trim on steam and Hot Hardness.................................................................... Excellent
fluid control valve bodies and seats. It bonds well to all weldable Magnetic...................................................................................... No
steels, including stainless steels. Surface Cross Checks................................................................ No
Deposit Layers..............................................................2 Maximum
Applications: Steam Valves, Hot Shears, Chemical and Petrochemical Machinability..............................................................Carbide Tools
Valves, Hydro-Turbine Cavitation Repair, Forging Dies, Piercing Plugs
12035100 11 lb (5 kg) Bottle 100 x 230 (63-150 μm)
Stoody.com
82
General Information
STANDARDS & EQUIVALENCE - OPEN-ARC & GAS SHIELDED WIRE

NORTH AMERICA EUROPE AUSTRALIA
GROUP 1: BUILD UP - O/G
WIRES
AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoody Build-Up MF 1-250-P TFe1 1125-B5/B7
SOS 430 MF 5-250-CPT TZFe7 1620-B7
Stoody Dynamang MF 7-200-KP TFe9 1215-B7
Stoody Nicromang MF 7-200-KP TFe9 1215-B7
Stoody Nicromang Plus MF 7-250-KP TFe9 1215-B7
Foundry Co-Mang MF 7-200-KP TFe9 1215-B7
Stoody Trackwear MF 7-250-KP TFe9 1215-B7
Stoody 110 MF 7-200-KPR TFe9 1715b-B7
Stoody 111 MF 7-300-GKP TZFe9 Specialty
Stoody 120 MF 7-200-KP TZFe9 Specialty
Versalloy AP-G MF 9-200-CNPZ TFe11 1315-B5
SOS 307 (Modified) MF 9-200-CNPZ TFe11 1315-B7
Castweld Ni-55-O/G A5.15 ERNiFeT3-CI EN ISO 1071: T C NiFe-CI 3
Castweld Ni-30-O/G A5.15 Specialty Specialty
Castweld Ni-99-G A5.15 ERNi-CI EN ISO 1071: T C Ni-Cl

GROUP 2: METAL TO
METAL WEAR - O/G
WIRES
Stoody Super Build-Up MF 1-40-P TFe1 1435-B5/B7
Stoody 105-G/O MF 1-45-GT TFe1 1445-B5/B7
Stoody 102-G/O MF 3-50-GT TFe3 1550-B5/B7
Stoody Rail End 932-O MF 1-400-GP TFe1 1135-B7
Stoody M7-G MF 4-60-PST TFe4 1560-B5
Stoody 965-G/O MF 6-60-GP TFe8 1855-B5/B7
Stoody 965 AP-G MF 6-60-GP TFe8 1855-B5/B7
Stoody 964-G MF 6-60-GT TZFe8 1965-B5
Stoody 966-G MF 6-65-GT TZFe8 Specialty
Stoody HB-56 MF 6-55-GP TFe4 1855-B5
Stoody HB-64 MF 6-60-GT TZFe8 1965-B5
Stoody HB-Ti MF 6-60-GP TFe8 1955-B7
Stoody HB-NoMag MF 7-50-GKNP TZFe9 Specialty
SOS 414N MF 5-45-CGT TZFe7 Specialty
SOS 423 MF 5-50-CGT TFe7 Specialty
SOS 438 MF 5-45-CGT TZFe7 Specialty

83
General Information

GROUP 3: METAL TO NORTH AMERICA EUROPE AUSTRALIA
EARTH MODERATE/
SEVERE IMPACT &
ABRASION - O/G WIRES AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoody 965-G/O MF 6-60-GP TFe8 1855-B5/B7
Stoody 965 AP-G MF 6-60-GP TFe8 1855-B5/B7
Stoody 117 MF 6-40-GK TZFe6 1845-B7
Stoody 600 MF 6-60-GP TFe8 1960-B7
Stoody 670 MF 6-55-GP TFe8 1955-B7
Stoody 964-G, AP-G MF 6-60-GT TZFe8 1965-B5
Stoody 133 MF 10-40-GT TFZe14 2140-B7
Stoody 131 MF 10-45-GT TFe14 2245-B7
Stoody 132 MF 10-50-G TZFe14 2250-B7
Stoody 121 MF 10-50-G TZFe14 2250-B7
Stoody 134 MF 10-55-GZP TZFe14 2360-B7
Stoody 101HC MF 10-60-G TZFe14 2360-B5/B7
Stoody 101HT MF 10-60-GZ TZFe14 2360-B7
Stoody 101HD MF 10-60-G TZFe14 2360-B7
Stoody 101HWP MF 10-60-G TZFe14 2360-B7
Stoody 101HDB MF 10-65-G TZFe14 2365-B7
Stoody 100HC MF 10-60-G TFe14 2360-B7
Stoody 100XHC MF 10-60-G TZFe14 2360-B7
Stoody 100HD MF 10-60-G TZFe14 2360-B7
Stoody 135 MF 10-60-GZ TFe14 2360-B7
Stoody CP2000 MF 10-60-G TZFe14 Specialty
Stoody PC-2009 MF 10-60-G TZFe14 2360-B7
Stoody PR-2009 MF 10-60-G TZFe14 2360-B7
Stoody 101AP MF 10-60-GZ TZFe14 2360-B7
Stoodcor 136 MF 10-60-G TZFe14 Specialty
Stoody 143 MF 10-60-G TFe15 2460-B7
Stoody SA Super 20 MF 10-60-GZ TZFe14 2465-B7
Stoody 145 MF 10-60-GZ TFe16 2460-B7
Stoody CP2001 MF 10-60-GZ TFe16 Specialty
Stoody 966-G MF 6-65-GT TZFe18 Specialty
Stoody 968-O Specialty TFe13 Specialty
Stoody 970-G Specialty TZFe13 Specialty
Stoody.com
84
General Information

EARTH EXTREME
ABRASION & LOW
IMPACT - O/G WIRES AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoody VANCAR-O Specialty Specialty Specialty
Stoody 130-O MF 21-60-G TFe20 3460-B7
Stoody 140 MF 21-55-CG TNi20 3655-B5
Stoody 155FC MF 21-45-CG TNi20 Specialty
Stoody 160FC/FS MF 21-45-CG TNi20 3645-B5
Stoody 160FC-O MF 21-45-CG TNi20 3645-B7
Stoody 166FS MF 21-45-CG TNi20 3645-B7
GROUP 5: ABRASION NORTH AMERICA EUROPE AUSTRALIA

& CORROSION / HIGH
TEMPERATURE - O/G
WIRES AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoodite 1-M A5.21 ERCCoCr-C MF 20-55-CGTZA TCo3 4350-BS
Stoodite 6-M A5.21 ERCCoCr-A MF 20-45-CGTZA TCo2 4240-BS
Stoodite 12-M A5.21 ERCCoCr-B MF 20-50-CGTZA TCo3 4245-B5
Stoodite 21-M A5.21 ERCCoCr-E MF 20-350-CKTZ TCo1 4130-B5
Stoody 60-M A5.21 ERCNiCr-C MF 22-60-CGTZ TNi3 5260-B5
Stoody C-M A5.21 ERCNiCrMo-5A MF 23-200-CKPTZ TNi2 5415-B5
STANDARDS & EQUIVALENCE - SUBMERGED ARC WIRE

GROUP 1: BUILD UP -
SAW WIRES
ThermaClad DynaMang-S UP 7-200-KP TFe9 1215-B7
Stoody / ThermaClad 104 UP 1-250-P TFe1 1125-B1
Stoody / ThermaClad 104TJ UP 1-300-P TFe1 1130-B1
ThermaClad 8620 UP 1-200-P TZFe1 1120-B1
ThermaClad Multipass 1 UP 1-300-P TFe1 1130-B1
ThermaClad Multipass 2 UP 1-200-P TZFe1 1120-B1
ThermaClad Roll Build 3 UP 1-200-P TZFe1 1120-B1
Castweld Ni-55-S A5.15 ERNiFeT3-CI EN ISO 1071:T C NiFe-CI 3
Castweld Ni-30-S A5.15 Specialty Specialty

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General Information

GROUP 2: METAL TO
METAL WEAR - SAW
WIRES
ThermaClad 107 UP 1-40-P TFe1 1440-B1

ThermaClad 105B UP 1-40-P TFe1 1440-B1
ThermaClad 445 UP 3-45-GPT TZFe3 1440-B1
ThermaClad 453 UP 3-45-GPT TFe3 Specialty
ThermaClad 102 UP 3-50-GPT TFe3 1550-B1
ThermaClad 420 UP 5-45-CGT TFe7 1645-B1
ThermaClad 4552 UP 5-50-CGT TFe7 1650-B1
ThermaClad 412 UP 5-40-CGT TFe7 Specialty
ThermaClad 423Co UP 5-50-CGT TZFe3 Specialty
ThermaClad 423H UP 5-50-CGT TFe7 Specialty
ThermaClad 423L UP 5-45-CGT TFe7 Specialty
ThermaClad 423N UP 5-40-CGT TZFe7 Specialty
ThermaClad 438 UP 5-45-CGT TZFe7 Specialty
ThermaClad 630 UP 5-40-CGT TZFe7 Specialty
ThermaClad 443 UP 6-50-CGT TZFe8 1550-B1
ThermaClad 457 UP 4-60-GPT TZFe8 Specialty
GROUP 3: METAL TO
EARTH MODERATE/
SEVERE IMPACT &
ABRASION - SAW
WIRES
Stoody 103CP UP 10-55-G TFe14 2360-B1
Stoody CP2000-S UP 10-60-G TZFe14 Specialty

Stoody 143-S UP 10-60-GZ TFe15 2460-B1
Stoody 145-S UP 10-60-GZ TFe16 2460-B1
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& CORROSION / HIGH
TEMPERATURE - SAW
WIRES AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoodite 1-S A5.21 ERCCoCr-C UP 20-55-CGTZ TCo3 4350-B1
Stoodite 6-S A5.21 ERCCoCr-A UP 20-40-CGTZ TCo2 4240-B1

Stoodite 12-S A5.21 ERCCoCr-B UP 20-50-CGTZ TCo3 4245-B1
Stoodite 21-S A5.21 ERCCoCr-E UP 20-350-CKTZ TCo1 4130-B1
Stoody C-S A5.21 ERCNiCrMo-5A UP 23-200-CKPTZ TNi2 5415-B1
STANDARDS & EQUIVALENCE - SMAW COATED ELECTRODES

GROUP 1: BUILD UP -
COATED ELECTRODES
Stoody Build-Up E 1-250-P EFe1 1125-A4
Stoody Dynamang E 7-200-KP EFe9 1215-A4

Stoody Nicromang E 7-200-KP EFe9 1215-A4
Stoody Nicromang Plus E 7-250-KP EFe9 1215-A4
Foundry Co-Mang E 7-200-KP EFe9 1215-A4
Stoody Trackwear E 7-250-KP EFe9 1215-A4
Stoody 2110 E 7-200-KPR EFe9 1715b-A4
Versalloy Plus E 9-200-CNPZ EFe11 1315-A4
Castweld 55 A5.15 ENiFe-CI-A EN ISO 1071: E C NiFe-CI 3
Castweld 56 A5.15 ENiFe-CI EN ISO 1071: E C NiFe-CI 3
Castweld 57 A5.15 Specialty Specialty
Castweld 99 A5.15 ENi-CI EN ISO 1071: E C Ni-CI 3

GROUP 2: METAL TO
METAL WEAR - COATED
ELECTRODES
Stoody 1105 E 1-45-PT EFe1 1445-A4
Stoody 1102 E 3-50-GT EFe3 1550-A4

Stoody Rail End 932 E 1-400-GP EFe1 1135-A4

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General Information
STANDARDS & EQUIVALENCE - SMAW COATED ELECTRODES

GROUP 3: METAL TO
EARTH MODERATE/
SEVERE IMPACT &
ABRASION - COATED
ELECTRODES
Stoody Self-Hardening E 6-55-GP EFe8 1855-A4
Stoody 33 E 6-40-GT EZFe14 2140-A1
Stoody 31 E 10-45-GT EFe14 2245-A1

Stoody 19 E 10-50-GP EZFe14 2250-A4
Stoody 21 E 10-55-G EZFe14 2350-A1
Stoody 35 E 10-55-G EFe14 2355-A4
Stoody CTS E 10-60-G EFe14 2360-A1
Stoody 2134 E 10-60-G EFe14 2360-A1
Stoody SuperChrome E 10-60-G EZFe14 2360-A1
Stoody XHC E 10-65-G EZFe14 2565-A4
Stoody Super 20 E 10-60-GZ EZFe15 2465-A4
Stoody 45 E 10-60-G EFe16 2460-A4
GROUP 4: METAL TO
EARTH EXTREME
ABRASION & LOW
IMPACT - COATED
ELECTRODES
AC-DC Borod E 21-65-G EFe20 3465-A1
AC-DC Tube Borium E 21-65-G EFe20 3265-A1

Stoody VANCAR-E Specialty Specialty Specialty
Stoody 160-E E 21-45-CG ENi20 3645-A1

& CORROSION / HIGH
TEMPERATURE -
COATED ELECTRODES AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoodite 1 A5.13 ECoCr-C E 20-55-CGTZ ECo3 4350-A3
Stoodite 6 A5.13 ECoCr-A E 20-40-CGTZ ECo2 4240-A3
Stoodite 12 A5.13 ECoCr-B E 20-50-CGTZ ECo3 4245-A3

Stoodite 21 A5.13 ECoCr-E E 20-350-CKTZ ECo1 4130-A3
Stoody 50 A5.13 ENiCr-B E 22-50-CGTZ ENi3 5250-A3
Stoody C A5.13 ENiCrMo-5A E 23-200-CKPTZ ENi2 5415-A3
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STANDARDS & EQUIVALENCE - GTAW - OFW BARE RODS

GROUP 3: METAL TO
EARTH MODERATE/
SEVERE IMPACT &
ABRASION - BARE
RODS
Stoody BTS G 10-60-GP TFe14 2355-C1

EARTH EXTREME
ABRASION & LOW
IMPACT - BARE RODS AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Bare Borod G 21-65-G TFe20 3465-C1
Acetylene Tube Borium G 21-65-G TFe20 3365-C1

Tube Borium H G 21-65-G TFe20 3465-C1
Horseshoe Borium G 21-65-G TFe20 3265-C1
TB-2954 G 21-65-G TFe20 3565-C1
Stoody VANCAR-G Specialty Specialty Specialty

& CORROSION / HIGH
TEMPERATURE - BARE
RODS AWS CLASS AWS TYPE DIN 8555 EN 14700 AS/NZS 2576
Stoodite 1 A5.21 ERCoCr-C G/TIG 20-55-CGTZ RCo3 4350-C1
Stoodite 6 A5.21 ERCoCr-A G/TIG 20-40-CGTZ RCo2 4240-C1

Stoodite 6H A5.21 ERCoCr-A G/TIG 20-40-CGTZ RCo2 4240-C1
Stoodite 12 A5.21 ERCoCr-B G/TIG 20-50-CGTZ RCo3 4245-C1
Stoodite 21 A5.21 ERCoCr-E G/TIG 20-350-CGTZ RCo1 4130-C1
Stoody 50 A5.21 ERNiCr-B G/TIG 20-50-CGTZ RNi3 5250-C1
Stoody 60 A5.21 ERNiCr-C G/TIG 20-60-CGTZ RNi3 5260-C1

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General Information
NICKEL BASED FLUX CORED WIRES

DEPOSITION RATES TYPICAL APPLICATIONS
Voltage: 25-26 volts Stoody Nickel Based Flux Cored Wires are used predominantly in
CTWD: 3/8-1/2" (9-12 mm) applications where solid wires and manual electrodes have been
replaced, resulting in improved deposition rates and job efficiency:
18 � Welding of 9% nickel steel for LNG tanks
16 0.045" (1.2 mm) � Cladding of reactor vessels
Deposition Rate (lb/hr)
14 1/16" (1.6 mm)

� Joining nickel alloys
12
� Dissimilar metal welding
10
� Welding of high molybdenum austenitic stainless steels in
8 scrubber fabrication
6
4 PACKAGING
2 Stoody Nickel Based Flux Cored wires are vacuum packaged
and are available on 33 lb (15 kg) layer level wound wire spools.
0
0 100 200 300 400
Current (amp)
TYPICAL WIRE COMPOSITIONS AND MECHANICAL PROPERTIES

Product
82-T1 182-T1 A-T1 NiCrMo3-T1 C276-T1 622-T1
Classification
AWS A5.34/
A5.34M:2013 ENiCr3T1-1/-4 ENiCrFe3T1-1/-4 ENiCrFe2T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo4T1-1/-4 ENiCrMo10T1-1/-4
AWS Format
ISO Format TNI 6082-11/-14 TNI 6182-11/-14 TNI 6133-11/-14 TNI 6625-11/-14 TNI 6276-11/-14 TNI 6022-11/-14
C 0.04 0.03 0.03 0.02 0.02 0.02
Mn 3.0 5.4 2.5 0.1 0.4 0.5
Si 0.4 0.3 0.3 0.1 0.2 0.2
Cr 19.0 16.0 15.0 21.0 15.4 21.3
Ni Bal Bal Bal Bal Bal Bal
Mo -- -- 1.9 8.5 15.6 13.8
Nb 2.5 2.0 1.9 3.3 -- --
W -- -- -- -- 3.8 3.1
Fe 1.7 7.5 1.5 0.3 5.2 5.0
Yield Strength,
58 (400) 58 (400) 51 (340) 68 (470) 68 (450) 70 (470)
ksi (MPa)
Tensile Strength,
89 (615) 94 (650) 89.5 (595) 105 (725) 106 (705) 103 (685)
ksi (MPa)
Elongation, (%) 26 35 45 38 42 27
Charpy Impact Energy
at -320°F (-196°C),ft-lb -- 78 (109) 67 (92) 43 (59) 31 (42) --
(joules)
Part Number, 0.045"
11872700 11916200 11896500 12051400 11953700 11953800
(1.2 mm)
Part Number, 1/16"
11872600 11916100 11896700 — 11964300 11965700
(1.6 mm)
Other products available:

ENiCrMo13-T1 for welding or cladding with Alloy 59.
ENiCrMo14-T1 for welding or cladding with Inconel® Alloy 686.
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General Information
STOODITE® (COBALT) - COMPARATIVE & TEST DATA

COMPARATIVE HOT HARDNESS, DPH (KG/MM2)*
TEST TEMPERATURE, DEGREE F (DEGREE C)
Alloy DEPOSITION METHOD RT +
800 (427) 1000 (536) 1200 (649) 1400 (760)
STOODITE 1 Oxy Acetylene 620 475 440 380 260

Gas Tungsten Arc 620 510 465 390 230
STOODITE 6 Oxy Acetylene 450 350 295 265 180
Gas Tungsten Arc 390 300 275 260 185
STOODITE 12 Gas Tungsten Arc 435 345 325 285 245
STOODITE 21 Gas Tungsten Arc 285 130 135 140 110
Stoody 50 Gas Tungsten Arc 530 440 375 230 95
Stoody 60 Oxy Acetylene 680* 510 440 245 110
Stoody C Gas Tungsten Arc 195 190 185 170 145
+ Tested in vacuum furnace hot-hardness unit, 1590 G load with 136 deg. sapphire indentor.
* Measured with Kentron unit 1590 g load with 136 deg. diamond indentor.
GALLING TEST DATA

Load
THRESHOLD GALLING STRESS* KSI (MPA) BLOCK MATERIAL
Pin Material** TYPE 316
1020 STEEL STOODITE 6 Stoody C
STAINLESS
STOODITE 1 18 (124) 18 (124) >72 (496) –

Pin Twist
STOODITE 6 36 (248) 18 (124) >72 (496) 9 (62)
STOODITE 12 36 (248) 18 (124) >72 (496) –
STOODITE 21 18 (124) 18 (124) >72 (496) –
Stoody 50 18 (124) 9 (62) 36 (248) 18 (124)
Stoody 60 18 (124) 18 (124) 18 (124) 9 (62)
Stoody C 18 (124) 18 (124) 18 (124) 9 (62) Block***
* S tress at which pin and block show visual signs of material transfer (galling) after one
revolution of the pin. ***Blanchard ground surface.
** Pins machined from undiluted GTA weld metal.
COMPARATIVE AVERAGE ABRASIVE WEAR DATA*

A combination of low OXY ACETYLENE GAS TUNGSTEN ARC
wear coefficient and a high
hardness is desirable for VOL. LOSS, WEAR VOL. LOSS, WEAR
good wear resistance. MM3 COEFFICIENT** MM3 COEFFICIENT** Rubber SAND
Pin Material** Wheel
STOODITE 1 8 2.5 x 10-4 52 16.2 x 10-4
CODE:STOODITE
E - Less6than 5 mpy (<0.13
29 mm/y)6.2 x 10 -4
64 13.0 x 10-4
G - 5 -20
STOODITE 12
mpy (0.13 - 0.51
12
mm/y) 2.7 x 10 -4
57 14.1 x 10-4
S - 20-50 mpy (0.51-1.27 mm/y)
STOODITE 21 – – 86 12.2 x 10-4
U - More than 50 mpy (>1.27 mm/y)
Stoody 50 18 5 x 10-4 12 3.0 x 10-4
Stoody 60 12 5 x 10-4 11 3.0 x 10-4 Load
Stoody C – – 105 11.0 x 10-4
* T ested for 2000 revolutions at a load of 30 lb (13.6 kg) using a 9 inch (229 mm) diameter
rubber wheel and dry sand.
** T
he wear coefficient (K) was calculated
using the equation: KPL
Wheel Test Specimen
(Forced against rotating wheel)
V = h where V = Wear volume (mm3);
P = Load (kg);
L = Sliding distance (mm);
h = Diamond pyramid hardness

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General Information
STOODITE® (COBALT) - COMPARATIVE & TEST DATA

COMPARATIVE CORROSION RESISTANCE DATA*
Corrosion resistance is an important parameter in some applications. Comparative data for corrosion resistance for
both weak and strong acids is provided.
GAS
GAS TUNGSTEN
TUNGSTEN ARC DEPOSITS
DEPOSITS
ALLOY ACETIC FORMIC NITRIC PHOSPHORIC SULFURIC
MEDIA
ACID ACID ACID ACID ACID
CONCENTRATION 30% 80% 65% 50% 5%
& TEMPERATURE BOILING BOILING 150°F (66°C) 150°F (66°C) 150°F (66°C)
STOODITE 1 G – S E E
STOODITE 6H E E U E E
STOODITE 12 G E E E E
STOODITE 21 E E E E E
STOODY 50 U S U – U
STOODY 60 U G U – U
STOODY C E E S – E
*F
ive-24 hour test periods. Determined in laboratory tests. It is recommended that samples be tested under actual plant conditions.
CODE: E - Less than 5 mpy (<0.13 mm/y)

G - 5 -20 mpy (0.13 - 0.51 mm/y)
S - 20 - 50 mpy (0.51 - 1.27 mm/y)
U - More than 50 mpy (>1.27 mm/y)
COMPARATIVE AVERAGE ADHESIVE WEAR DATA*

ALLOY DEPOSITION VOLUME LOSS, mm3
METHOD
90 lb 150 lb 210 lb 300 lb Load
(40.9 kg) (68.2 kg) (95.5 kg) (136.3 kg)
Load Load Load Load
STOODITE 1 Oxyacetylene 0.61 0.61 0.66 0.82
Alloy Wear Test
STOODITE 6 Oxyacetylene 1.03 2.57 9.54 18.8
Specimen (Block)
STOODITE 6H Gas Tungsten Arc 1.19 – 11.38 –
STOODITE 12 Oxyacetylene 0.9 2.39 – 18.4 Alloy Wear Test
Specimen or
STOODITE 21 Gas Tungsten Arc 2.5 5.2 10.3 14.5 comparison
STOODY 50 Gas Tungsten Arc 0.2 0.3 0.3 0.4 standard (ring).
(May be identical
Stoody 60 Gas Tungsten Arc 0.11 0.15 0.18 0.27
or dissimilar alloy
Stoody C Gas Tungsten Arc 0.3 0.4 2.3 – to block specimen)
*A
verage of two or more tests in air against a case-hardened SAE 4620 steel ring
Lubricant Vessel
(Rockwell C-63). Ring rotated at 80 rpm. Total sliding distance - 2.2 x 105 mm
(optional)
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General Information
STOODITE® (COBALT) - APPLICATION REFERENCE

METALS THAT CAN BE HARDFACED
ALLOY EASILY
Low & Medium Carbon Steels Can be hardfaced by all welding processes with excellent results. Preheating and post-heating not
(up to 0.40 % C) generally required except with large masses of metal and where cracking must be avoided.
Can be hardfaced by all welding processes. Preheating and post-heating advisable in many
Higher Carbon Steels
cases. Stress relief is highly beneficial. Parts heat-treated to high hardness should be annealed before
(0.40 % C and above)
hardfacing.
Can be hardfaced by all welding processes. Use same procedure as for straight carbon steels of
Low Alloy Steels similar carbon content. These steels have good strength and provide excellent support for
hardfacing deposits.
Oxyacetylene and tungsten inert gas arc processes preferred. Avoid overheating of base metal to
Nickel prevent porosity and dilution of the weld deposit. The non-ferrous, hardfacing alloys are preferred in
applications involving corrosion.
Should be preheated before hardfacing (approximately 1200°F) and stress relieved afterward.
Monel®
Close control of heat input essential to prevent cracking.
Chrome Nickel Stainless Steels

Can be hardfaced by all welding processes. Oxyacetylene produces undiluted deposits.
(Excluding free machining or
Reduce excess acetylene flame when corrosion resistance of base metal is an important factor.
titanium bearing grades)
Can be hardfaced by all welding processes. Oxyacetylene produces undiluted deposits.

Type 347 Stainless Steel Reduce excess acetylene flame when corrosion resistance of base metal is an important factor.
Better suited for corrosion resistance than unstabilized types.
Use arc welding only. Keep base metal cool by skip welding. Deposit short beads.
11-14 % Manganese Steel
Peening is highly beneficial with manganese steel electrodes.
ALLOY WITH SOME DIFFICULTY
Oxyacetylene - Preferred on small parts. Preheat, post heat and slow cool will minimize
Cast Iron cracking tendencies. Lower melting hardfacing alloys like Stoody 50 and Stoody 60 will tend
to show lower dilution.
Inert gas arc process preferred. Oxyacetylene deposits tend to be porous. Avoid overheating base
Type 321 Stainless Steel
metals. Substitute type 347 is possible.
Can be hardfaced by all welding processes. Careful attention to preheat and interpass
Straight Chrome Stainless Steel
temperature required. Special cooling procedure essential to obtain crack free deposits.
Type 400
Heat treated parts should be annealed before hardfacing.
Tool & Die Steels -

Can be hardfaced by all welding processes. Heat treated parts should in most cases be
Water Hardening Types W1, W2, W4;
annealed before hardfacing. Careful attention to preheat, interpass, and post heating
Oil Hardening Types O1, L2, L7;
temperatures are essential. Controlled cooling required. Stress relief is highly beneficial.
Air Hardening Types A2;
Heat treatment of base metal after hardfacing is sometimes desirable.
Hot Work Types H11, H12, H13

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General Information

PREHEATING METALS CHART
Preheating the part being fabricated may be necessary to prevent cracks in the base metal. The amount of preheat
depends upon the carbon content and the alloy of the base metal. Higher carbon metals require higher preheat.
The temperatures recommended in the chart are minimum for each base metal. Preheating the part being hardfaced
may also be necessary to prevent cracks in the deposit.
METAL GROUP CARBON CONTENT % RECOMMENDED PREHEAT ºF
.10 - .30 200 - 300
Standard Carbon Steels .30 - .45 300 - 500
.45 - .80 500 - 800
.10 - .30 300 - 500

Carbon Molybdenum Steels
.30 - .35 500 - 800
Up to .35 300 - 600

Manganese Steels (13xx) 12% .35 - .50 500 - 900
Manganese
1.25 Usually Not Required*
Up to .20 200 - 500

High Tensile Steels
.20 - .40 500 - 700
.10 - .20 200 - 500

Nickel Steels (2xxx Type)
.20 - .40 400 - 700
Up to .30 400 - 700

Medium Nickel - Chromium (3xxx Type)
.30 - .50 700 - 1100
Up to .20 400 - 600

Molybdenum Bearing Chromium and
Chromium Steels (4xxx Type) .20 - .40 600 - 900
Up to .15 400 - 700

Low Chromium (2%)
Molybdenum Steels .15 - .25 500 - 800
Up to .15 500 - 900

Medium Chromium (5-8%)
Molybdenum Steels .15 - .25 600 - 900
High Chromium Steels (4xx Type) Up to .10 300 - 500
High Chromium Nickel Stainless Steels Usually Not Required. But May be
Up to .10
(3xx Type) Desirable to Remove Chill
*W
hen welding outdoors in extremely cold weather, 11% - 13% manganese steel parts should be warmed to 100 - 200°F (38 - 93°C).
Under normal conditions 11% - 13% manganese steel should not be preheated and welding temperatures over 500°F (260°C) should be
avoided for prolonged periods.
Stoody.com
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General Information

GAS TUNGSTEN ARC WELDING (GTAW) MANUAL OXYACETYLENE WELDING (OFW)
Gas tungsten arc deposition is particularly suitable for reactive Manual oxyacetylene deposition is a commonly used process.
substrate and produces clean deposits not excessively diluted Anyone familiar with general welding practice should have
with the substrate. The heat of the process is more localized no difficulty in learning to hardface. The technique is simple,
than the oxyacetylene flame. It is a useful alternative to although it is different from fusion welding. Only the surface
oxyacetylene depositing when large components or difficult of the base metal in the immediate being hardfaced is brought
base metals are involved. Some iron pick-up from the base to the melting temperature. Then the hardfacing rod is melted
metals occurs in the first layer but when the proper technique and spread over the surface of the base metal. The melted rod
is adhered to there should be little softening or other should not mix with the base material but should bond with
reduction in properties. the surface to become a layer of new metal. This concept is
critical since excessive penetration and dilution degrade the
DC electrode negative (straight polarity) is always used with
properties of both the deposit and the base metal.
the largest tungsten electrode possible to minimize tungsten
contamination of the weld pool. The oxyacetylene process is preferred for small parts.
Cracking can be minimized by using adequate preheat,
SHIELDED METAL ARC WELDING (SMAW) post heat and slow cooling.
Shielded metal arc deposition is another way to apply hardfacing Flame adjustment is important in the oxyacetylene process.
weld deposits and uses coated electrodes. These electrodes The pale core of the oxyacetylene flame is called the
make application quick and produce smooth, sound deposits. inner cone; the bluish burning area is the outer envelope
Weldability is excellent and electrodes can be applied either of the flame.
AC or DC; however, reverse polarity DC is preferred. The 1 /2 X
1
coating on the electrode transfers to the weld bead in the When the oxygen-to-acetylene mixture has a one-to-one ratio,
form of a tight slag sheath protecting the bead against the flame adjustment is known as "neutral." When there is an
atmospheric oxygen. Upon cooling, the slag coating will excess of acetylene, there is a third zone betweenXthe inner
loosen and fall away from the bead. cone and the outer envelope that has an intermediate whitish
color. This zone is called the "excess acetylene" feather.
RECOMMENDED CURRENT SETTINGS (SMAW) The amount of excess acetylene is expressed in terms of the
AMPERAGE length of the inner cone. If the total feather is twice as long as
DIAMETER - in (mm) the cone, it is called a 2X flame. If the feather is three times as
*DC MODE AC MODE
long as the inner cone, it is a 3X flame. A 3X flame is normally
1/8 (3.2) 85 - 110 90 - 120 used for oxyacetylene surfacing when using cobalt-base rods.
5/32 (4.0) 120 - 150 135 - 160
3/16 (4.8) 150 - 175 160 - 180 RECOMMENDED
1/4 (6.4) 200 - 250 220 - 270 FLAME (OFW) 3X
* Reverse polarity, medium arc length ALLOY FLAME
X
Stoodite 1 3X
GAS METAL ARC WELDING (GMAW) Stoodite 6 3X
Gas metal arc welding provides the fastest welding process
of the methods referenced herein. By the use of welding Stoodite 12 3X
parameters, the dilution of the deposit can be kept at relatively Stoody 50 1X
low amounts. The deposits are similar to shielded metal arc Stoody 60 11⁄2 X
deposits with higher deposition rates and much higher
deposition efficiency. 11/2 X
X
3X
X

95
General Information
PART NUMBER INDEX

PAGE PAGE PAGE
PRODUCT PRODUCT PRODUCT
NO. NO. NO.
14-24 Borium CS 79 STOODITE Co06-PL 82 STOODY 966-G 47
16-30 Bulk Borium 79 STOODITE Co12-PL 82 STOODY 968-O 48
308L T-1 AP / BRILLIANT 308L T-1 AP 74 STOODITE Co21-PL 82 STOODY 970-G 48
309L T-1 AP / BRILLIANT 309L T-1 AP 74 STOODY 100HC 43 STOODY A-T1 77
316L T-1 AP / BRILLIANT 316L T-1 AP 75 STOODY 100HD 46 STOODY C276-T1 77
60 TG 78 STOODY 100XHC 47 STOODY C 29
63 TG 78 STOODY 101AP 45 STOODY C-M 57
64 TG 78 STOODY 101HC 44 STOODY C-S 72
65 TG 78 STOODY 101HD 47 STOODY HB-56 54
85 TG 78 STOODY 101HT 45 STOODY HB-64 54
86 TG 78 STOODY 101HWP 47 STOODY HB-NoMag 54
87 TG 78 STOODY 102-G 36 STOODY HB-Ti 54
AC-DC BOROD® 23 STOODY 102-O 36 STOODY CP2000 49
AC-DC TUBE BORIUM® 23 STOODY 103CP 70 STOODY CP2000-S 70
ACETYLENE TUBE BORIUM 23 STOODY 105-G & 105-O 36 STOODY CP2001 50
BARE BOROD 23 STOODY 110 or 110MC 33 STOODY NiCrMo3-T1 77
BRILLIANT® 2209 T-1 AP 73 STOODY 1102 16 STOODY PC2009 46
BRILLIANT 2594 T-1 AP 73 STOODY 1105 16 STOODY PR2009 46
BRILLIANT 410NiMo T-1 AP 73 STOODY 111-O & 111-G 33 STOODY R-20 FLUX 58
BTS 20 STOODY 117 40 STOODY ROLL RITE FLUX 58
BUILD-UP 30 STOODY 120 33 STOODY SOS 307 MOD. 34
BUILD-UP AP-G 30 STOODY 121 41 STOODY TB-2954 24
BUILD-UP LH 12 STOODY 130 52 STOODY TB-20062 24
CASTWELD™ 55 15 STOODY 131 41 STOODY THERMASPRAY 140 76
CASTWELD 57 15 STOODY 133 41 STOODY THERMASPRAY 160 76
CASTWELD 99 15 STOODY 134 42 STOODY THERMASPRAY 1334 75
CASTWELD Ni 30-G 35 STOODY 135 42 STOODY TYPE S FLUX 58
CASTWELD Ni 30-O 35 STOODY 143 50 STOODY XHC 22
CASTWELD Ni 30-O/S 61 STOODY 143-S 70 SUPER 20 22
CASTWELD Ni 55-O/G 34 STOODY 145 51 SUPER BUILD-UP 36
CASTWELD Ni 55-O/S/G 61 STOODY 145-S 70 THERMACLAD® 102 63
CTS 21 STOODY 155FC 52 THERMACLAD 104 59
DYNAMANG 31 STOODY 160-E 25 THERMACLAD 104TJ 62
DYNAMANG-S 61 STOODY 160FC 53 THERMACLAD 105 62
FOUNDRY CO-MANG® 13 STOODY 160FS 53 THERMACLAD 105B 62
FOUNDRY CO-MANG-O 32 STOODY 166FS 53 THERMACLAD 107 62
HORSESHOE BORIUM® 24 STOODY 182-T1 76 THERMACLAD 410 67
HYDROLOY® 914 75 STOODY 19 18 THERMACLAD 412 64
M7-G 37 STOODY 21 19 THERMACLAD 417 64
NICROMANG® 12 STOODY 2110 14 THERMACLAD 42 64
NICROMANG PLUS 13 STOODY 2134 21 THERMACLAD 420 64
NICROMANG PLUS 31 STOODY 31 19 THERMACLAD 423 65
NICROMANG FROG 13 STOODY 33 18 THERMACLAD 423Co 65
NICROMANG FROG 31 STOODY 35 20 THERMACLAD 423H 66
POP TURNTABLE 58 STOODY 45 22 THERMACLAD 423L 66
RAIL END 932 17 STOODY 50 28 THERMACLAD 423N 66
RAIL END 932-0 37 STOODY 60 29 THERMACLAD 440 67
SA MANGANESE 32 STOODY 60-M 57 THERMACLAD 443 67
See TRACKWEAR STOODY 600 40 THERMACLAD 445 67
SA/SUPER 20 48 STOODY 622-T1 77 THERMACLAD 446 60
SELF HARDENING (SHIP) 18 STOODY 6030-PLC 80 THERMACLAD 454 68
SOS 423 69 STOODY 6030-PLM 80 THERMACLAD 455 68
SOS 430 69 STOODY 6030-PLS 80 THERMACLAD 457 68
STOODCOR™ 136 45 STOODY 6040-PLC 80 THERMACLAD 4552 63
STOODITE® 1 27 STOODY 6040-PLM 80 THERMACLAD 460 68
STOODITE 1-M 56 STOODY 6040-PLS 80 THERMACLAD 630 69
STOODITE 12 27 STOODY 6050-PLC 81 THERMACLAD 8620 59
STOODITE 12-M 56 STOODY 6050-PLM 81 THERMACLAD MULTIPASS 1 60
STOODITE 12-S 71 STOODY 6050-PLS 81 THERMACLAD MULTIPASS 2 60
STOODITE® 21 28 STOODY 6051-PLC 81 THERMACLAD ROLL BUILD 3 59
STOODITE 21-M 57 STOODY 6051-PLM 81 TRACKWEAR® - coated 14
STOODITE 21-S 72 STOODY 6051-PLS 81 TRACKWEAR 32
STOODITE 21-T 55 STOODY 670 40 TUBE BORIUM® H 24
STOODITE 6 26 STOODY 182-T1 76 VANCAR® 52
STOODITE 6-M 55 STOODY 964-G 38, 43 VANCAR E 25
STOODITE 6-S 71 STOODY 964 AP-G 38, 42 VANCAR G 25
STOODITE 6-T 55 STOODY 965 AP-G 39 VERSALLOY® AP-G 34
STOODITE 6H 26 STOODY 965-G 39 VERSALLOY PLUS 14
STOODITE Co01-PL 81 STOODY 965-O 39 VIBRATORY FEEDER SYSTEM 79
Stoody.com
96
General Information
PACKAGING - DETAILS & ORDERING INFORMATION

OUTER DIA.
BARE CAST RODS WEIGHT DEPTH
(O.D.)
Plastic Tube 5 lb (2.27 kg) 14-13/16" (37.6 cm) 1 -3/4" (4.5 cm)
MANUAL RODS BOX BOX BOX

WEIGHT
& ELECTRODES WIDTH HEIGHT DEPTH
Vacuum Package (Vac Pak) Box 5 lb (2.27 kg) 14-5/8" (37.2 cm) 4-7/16" (11.3 cm) 2-1/8" (5.4 cm)
Vacuum Package (Vac Pak) Box 10 lb (4.5 kg) 14-5/8" (37.2 cm) 4-7/16" (11.3 cm) 2-1/8" (5.4 cm)
Box - 14" (35.6 cm) Product 10 lb (4.5 kg) 15" (38.1 cm) 4-1/4" (10.8 cm) 2-1/16" (5.4 cm)
Box - 18" (45.7 cm) Product 10 lb (4.5 kg) 19-1/8" (48.6 cm) 4-5/16" (11.0 cm) 2-1/4" (5.7 cm)
Box - 28" (71.1 cm) Product 10 lb (4.5 kg) 29-1/4" (74.3 cm) 1-1/2" (3.8 cm) 4" (10.2 cm)
Carton - 14" (35.6 cm) Product 50 lb (22.7 kg) 15-13/16" (40.2 cm) 9-9/16" (24.3 cm) 6-13/16" (17.3 cm)
Carton - 18" (45.7 cm) Product 50 lb (22.7 kg) 19-7/8" (50.5 cm) 9-1/4" (23.5 cm) 7-1/4" (18.4 cm)
Bulk Package - 14" (35.6 cm) Product 60 lb (27.2 kg) 15-7/16" (39.2 cm) 6" (15.2 cm) 5-7/8" (14.9 cm)
Bulk Package - 18" (45.7 cm) Product 60 lb (27.2 kg) 18-3/4" (47.6 cm) 5-1/4" (13.3 cm) 5-1/4" (13.3 cm)
Bulk Package - 28" (71.1 cm) Product 60 lb (27.2 kg) 29-3/4" (75.6 cm) 4-1/4" (10.8 cm) 4-7/16" (11.3 cm)
WIRE - BOXED SPOOLS PRODUCT BOX BOX BOX OUTER DIA. INNER DIA.
& WIRE BASKETS WEIGHT WIDTH HEIGHT DEPTH (O.D.) (I.D.)
Plastic Spool (PS)

5 lb (2.27 kg) 8-1/4" (21 cm) 8-1/2" (21.6 cm) 2-3/4" (7 cm) 7-7/8" (20 cm) 3-3/4" (9.5 cm)
Box - Cardboard
Plastic Spool (PS)

10 lb (4.5 kg) 8-1/4" (21 cm) 8-1/2" (21.6 cm) 2-3/4" (7 cm) 7-7/8" (20 cm) 3-3/4" (9.5 cm)
Box - Cardboard
Plastic Spool (PS)

25 lb (11.3 kg) 12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)
Box - Cardboard
Plastic Spool (PS)

33 lb (15 kg) 12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)
Box - Cardboard
Wire Basket (WB)

25 lb (4.5 kg) 12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)
Box - Cardboard
Wire Basket (WB)

33 lb (15 kg) 12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)
Box - Cardboard
Polypak (PP)
50 lb (22.7 kg) 16-7/8" (42.9 cm) 17-1/4" (43.8 cm) 4-5/8" (11.8 cm) 16-7/8" (42.9 cm) 12-1/2" (31.8 cm)
Box - Cardboard
Coil (Cardboard Core)

60 lb (27.2 kg) 16-7/8" (42.9 cm) 17-1/4" (43.8 cm) 4-5/8" (11.8 cm) 16-1/2" (41.9 cm) 12" (30.5 cm)
Box - Cardboard
33 lb. Wire Basket 50 lb. Polypak 60 lb. Coil

97
General Information
PACKAGING - DETAILS & ORDERING INFORMATION

OUTER DIA.
WIRE - DRUMS WEIGHT HEIGHT
(O.D.)
No Twist Pak (NTP) Varies 32-1/4" (81.9 cm) 20 -7/8" (53 cm)
Quarter Pak (QP) 110 lb (50 kg) 15" (38.1 cm) 23 -7/8" (60.6 cm)
Half Pak (HP) 200 lb (90.7 kg) 15" (38.1 cm) 23 -7/8" (60.6 cm)
Payoff Pak (POP) 500 lb (226.8 kg) 31-1/2" (80 cm) 23 -7/8" (60.6 cm)
Payoff Pak (POP) 750 lb (340.2 kg) 35" (88.9 cm) 23 -7/8" (60.6 cm)
200 lb. Half Pak 750 lb. POP
PTA POWDER - BOXED BOX BOX BOX

WEIGHT
BOTTLES WIDTH HEIGHT DEPTH
3-1/4" (8.3 cm) 8-5/8" (21.9 cm) 3-1/4" (8.3 cm)

Single Pack - Plastic Bottle
10 lb (4.5 kg)
Box - Cardboard
3-5/8" (9.2 cm) 9-5/8" (24.5 cm) 3-1/2" (8.89 cm)
Standard Pack (4) - Plastic 3-1/4" (8.3 cm) 8-5/8" (21.9 cm) 3-1/4" (8.3 cm)
Bottles 40 lb (18.2 kg)
Box - Cardboard 7-1/4" (18.4 cm) 9-1/2" (24.1 cm) 7-1/4" (18.4 cm)
Technical Ordering Data

AWS A5.01, “Welding Consumables – Procurement of Filler Metals and Fluxes”, is recommended for customers ordering AWS materials.
Chemical analysis and calculated ferrite for each lot of AWS materials are available without charge (Testing Schedule “H”). Testing Schedules I, J,
or K, or other special requirements must be requested at the time the order is placed (including actual chemical analyses for non-AWS materials).
Test Charges - Call Customer Care for Current Pricing

� All Weld Metal Tensile Test with Radiography � All Weld Metal Tensile Test with AWS Post Weld Heat Treatment
� Fillet Weld Tests (per position and current type) and Radiography
� Longitudinal Face Bend Test � Charpy V Notch Impact Test
Stoody.com
98
General Information
PACKAGING - DETAILS & WARNINGS

COATED UNITS IN
STANDARD SHIPPING UNIT
COATED ELECTRODE SIZE ELECTRODE STANDARD
CONTAINER WEIGHT CONTAINER
LENGTH PACKAGING
3/32" (2.4 mm) 9" (231 mm) 30 lb (13.6 kg) 6 5 lb (2.27 kg)
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),

14" (356 mm) 60 lb (27.2 kg) 6 10 lb (4.54 kg)
1/4" (6.4 mm), 5/16" (7.9 mm)
PALLET WEIGHTS FOR STOODY® PRODUCTS PACKAGING

ITEM PALLET WEIGHT 5 lb and 10 lb plastic spools measure 2" I.D. x 8" O.D.
Manual Rods & Electrodes 25 lb and 33 lb wire baskets measure 2" I.D. x 12" O.D.
50 lb Polypaks and 60 lb coils have 12" I.D.
10 lb (4.5 kg) Vacuum Packages 1440 lb (653 kg)
Packaging Abbreviations
10 lb (4.5 kg) Boxes 1440 lb (653 kg)
HP = Half Pak (200 lb) PP = Polypak
60 lb (27.2 kg) Bulk Packages 1800 lb (816 kg)
LLW = Level Layer Wound PS = Plastic Spool
Note: Bare cast rods come in 5 lb (2.27 kg) tubes NTP = No Twist Pak QP = Quarter Pak (110 lb)
Stainless Steel, Cobalt and Nickel Wires POP = Payoff Pak (500 lb) WB = Wire Basket
25 lb (11.3 kg) Spools 600 lb (272 kg) METRIC CONVERSION CHART
33 lb (15 kg) Wire Baskets 792 lb (359 kg)
0.035" = 0.9 mm 7/64" = 2.8 mm
50 lb (22.7 kg) PP 1200 lb (544 kg)
0.045" = 1.2 mm 1/8" = 3.2 mm
60 lb (27.2 kg) Coils 1440 lb (653 kg)
0.052" = 1.3 mm 5/32" = 4.0 mm
Submerged Arc Wires
1/16" = 1.6 mm 3/16" = 4.8 mm
33 lb (15 kg) Wire Baskets 792 lb (359 kg)
5/64" = 2.0 mm 1/4" = 6.4 mm
50 lb (22.7 kg) PP 1200 lb (544 kg)
3/32" = 2.4 mm 5/16" = 8.0 mm
60 lb (27.2 kg) Coils 1440 lb (653 kg)
1 lb = 0.4536 kg
500 lb (226.8 kg) POP 500 lb (227 kg)
110 lb (50 kg) QP 220 lb (100 kg)
200 lb (90.7 kg) HP 400 lb (181 kg)
WARNING Protect yourself and others. Before you use over-exposure to welding fumes may harm your respiratory n ee American National Standard Z49.1 Safety In Welding,
S
this product, read and understand this label, the appropriate function and pulmonary function and may lead to siderois (iron Cutting and Allied Processes, published by the American
Safety Data Sheet (SDS), the manufacturer’s deposits in the lungs). Manganese over-exposer may affect Welding Society, PO Box 351040, Miami, FL 33135: OSHA
instructions and your employer’s safety practices. The SDS the central nervous system, resulting in impaired speech and Safety and Health Standards. 29 CFR 1910, available from
is available upon request from your distributor, your employer. movement. OSHA considers chromium and nickel compounds the US Government Printing Office, Washington, DC 20402.
carcinogens.
HEAT RAYS (INFRARED RADIATION from flame or
hot metal), from oxyfuel process can injure eyes.
n se enough ventilation and exhaust at the arc (flame) to keep
U THIS INFORMATION IS INTENDED
ELECTRIC SHOCK can kill. ARC RAYS can injure
fumes and gases from your breathing zone and general area. FOR THE END USER OF THIS PRODUCT
If you are concerned about the ventilation of your work area, DO NOT REMOVE OR OBSTRUCT
eyes and burn skin. FUMES AND GASES can be request that your employer conduct appropriate testing.
hazardous to your health. THIS INFORMATION
n Wear correct eye, ear, and body protection.
n eep your head out of fumes. The primary entry route for
K n o not permit electrically live parts to touch skin, clothing
D
welding fumes and gases is by inhalation. Short-term over-
or gloves. Insulate yourself from work and ground.
exposure to welding fumes may result in fever, dizziness,
nausea, or dryness or irritation of nose, throat or eyes and n IN CASE OF EMERGENCY: Immediately call for medical aid.
may aggravate pre-existing respiratory conditions. Long term Employ first aid techniques recommended by the Red Cross.

99
ESAB / esab.com
U.S. Customer Care: 800-426-1888
Canada Customer Care: 877-935-3226
2102A / NA / English / 04-03-19 / Note: Specifications subject to change without notice. Products may vary from those pictured.

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HARDFACING & HIGH ALLOY

Product Selection Guide

Stoody is a world leading innovator and producer of

Stoody products are manufactured in Bowling Green, Kentucky.

Coated Electrodes & Bare Rods

COATED ELECTRODES AND BARE RODS

Open-Arc and Gas-Shielded Wires

OPEN-ARC AND GAS-SHIELDED WIRES

Submerged Arc Wires

SUBMERGED ARC WIRES

High Alloy Joining & Cladding

HIGH ALLOY JOINING AND CLADDING

POWDERS AND DROPPED CARBIDES

PRODUCT REFERENCE & INDEX

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION

Stoody BTS OFW

Vancar E, Vancar G, Vancar-O SMAW, OFW, Open-Arc

Borium (ATB) OFW

EARTH MOVING - CONSTRUCTION

Idler Rolls Metal to Metal ThermaClad 42 SAW

Stoody 105B SAW

Stoody 1105 SMAW

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION

Stoody XHC SMAW

Down Hole Tolling, Stoody 155FC GMAW

Stoody 160-E SMAW

OIL & GAS MIDSTREAM

Stoody PC2009 Open-Arc

OIL & GAS DOWNSTREAM

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION

Stoody XHC SMAW

Stoody 100HD Open-Arc

ThermaClad 8620 SAW

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION

Stoody 100HD Open-Arc

Stoody 117 Open-Arc

Stoody 160FC GMAW

Stoody 100HC Open-Arc

Stoody 965-G, 965-O, 965 AP-G GMAW, Open-Arc, FCAW

LOGGING / PULP / PAPER

Stoody 33, Stoody 2134 SMAW, SMAW

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226

RECOMMENDED PRODUCTS BY INDUSTRY & APPLICATION

Stoody 110-G, 110-O GMAW, Open-Arc

RAILROAD - TRACK REPAIR

Nicromang Frog SMAW, Open-Arc

Railend 932 SMAW, Open-Arc

FCAW - Flux Cored Arc Welding

GROUP 1: BUILD-UP AND JOINING ALLOYS

A. Build-Up of Carbon Steel

NICROMANG  DYNAMANG DYNAMANG-S

NICROMANG PLUS  NICROMANG PLUS

STOODY 2110  STOODY 110

C. Build-Up and Joining

VERSALLOY PLUS  VERSALLOY AP-G N/A

CASTWELD™ 55  CASTWELD Ni 55-O/S CASTWELD Ni 55-O/S N/A

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 877-935-3226

GROUP 2: METAL TO METAL WEAR

GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE

Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance

Service Conditions and and Impact Strength

Applications: Surfaces subject STOODY 101HC