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Concrete Testing

INTRODUCTION

Concrete structures are a great deal more


than sand, gravel, cement and water stirred up
and left to harden into usefully shaped lumps.
Considerable care and knowledge are required to
produce quality concrete. We propose a complete
range of testing equipment to satisfy practically all
the EN and other National Standards.

206 Testing equipment for the construction industry


Concrete Testing

Contents
50 Compression and flexural testing machines
EN Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression and flexural testing machines . . . . . . . . . . . . .
208
210
55 Hardened concrete testing
Concrete mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cube cylinder and beam moulds (metal) . . . . . . . . . . . . . . . .
259
260
Semi-automatic ASTM models . . . . . . . . . . . . . . . . . . . . . 218 Plastic cube and cylinder moulds . . . . . . . . . . . . . . . . . . . . . . 261
Semi-automatic ASTM/AASHTO models . . . . . . . . . . . . . 220 Concrete compaction
Semi-automatic EN models . . . . . . . . . . . . . . . . . . . . . . . 222 Vibrating tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
AUTOMAX, Automatic EN models . . . . . . . . . . . . . . . . . . 228 Poker vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Curing tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Flexural testing machine and frames . . . . . . . . . . . . . . . . . . 234 Moist curing rooms, test set . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Load testing frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Accelerated concrete curing . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Automatic testing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Specimen grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
SERCOMP 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Specimen cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
MCC 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Cylinder capping equipment. . . . . . . . . . . . . . . . . . . . . . . . . . 268
ADVANTEST 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 Density of hardrned concrete . . . . . . . . . . . . . . . . . . . . . . . . . 269
Surface water absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Depth of penetration of water under pressure . . . . . . . . . . . 270

54 Fresh concrete testing


Workability and consistency . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Hydraulic shrinkage determination . . . . . . . . . . . . . . . . . . . .
Expansion of mortar and concrete . . . . . . . . . . . . . . . . . . . . .
271
271

Slump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

58
Flow table test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
SCC Self compacting concrete test . . . . . . . . . . . . . . . . . . . . 254 NDT / Protection and repair of concrete structures
Degree of compactability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 NDT testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Vebé test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Concrete durability evaluation
Kelly ball method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Chloride ion penetration . . . . . . . . . . . . . . . . . . . . . . . . . . 275
K-Slump method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Half cell potential test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Gyratory compactor for NO Slump concrete . . . . . . . . . . . . . 256 Cover measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Analysis of freshly mixed concrete . . . . . . . . . . . . . . . . . . . . 257 Metal location in concrete . . . . . . . . . . . . . . . . . . . . . . . . 278
Water testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 Carbonation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Density of fresh concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 Chloride content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Unit weight measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 Resistivity test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Air content of fresh concrete . . . . . . . . . . . . . . . . . . . . . . . . . 258 Surface dampness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Setting time by penetration . . . . . . . . . . . . . . . . . . . . . . . . . . 258 Permeability of concrete to oxygen . . . . . . . . . . . . . . . . . 280
Water penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Water and gas permeability . . . . . . . . . . . . . . . . . . . . . . . . 280
Flexural, longitudinal, torsional resonance . . . . . . . . . . . . 281
Concrete stength evaluation
Concrete hammers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Pull-off strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Pullout force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Microcore method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Concrete quality and homogeneity evaluation
Ultrasonic pulse velocity testers . . . . . . . . . . . . . . . . . . . . 287
Ultrasonic and rebound measorement . . . . . . . . . . . . . . 288
Ultrasonic crosshole test system . . . . . . . . . . . . . . . . . . . . 290
In-situ evaluation of stress, structural inspection
Crack width monitoring gauges . . . . . . . . . . . . . . . . . . . . 292
Length changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Crack measurement microscope . . . . . . . . . . . . . . . . . . . . 293
Flat jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Deflectometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Digital instrumentation for testing structures . . . . . . . . . 296

Testing equipment for the construction industry 207


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

New European Standards


and relation with the previous National Specifications

EN European Standards and relation with astm, aashto and the PREVIOUS National Specification

The new EN standards, which have In the majority of cases Standards such as BS and NF will
been produced by the CEN/TC 104 the new EN standards corre- still be adopted, we continue to
are grouped in two main subjects: spond to some previous National propose the relevant apparatus as
EN 12350-1 to 12350-7 Standards and, apart for some well as the ASTM and AASHTO
Testing Fresh Concrete exceptions there should be almost testing equipment. For more infor-
EN 12390-1 to 12390-11
no difference in the specification mation the following table indica-
Testing Hardened Concrete of test apparatus. tes the correspondent or compara-
Considering that in many countri- ble standards to the new EN.
es outside Europe the National

Fresh Concrete Testing

Corresp. or
comparable
EN National Standards Title

EN 12350-1 BS 1881:101 Testing fresh concrete – Part 1: Sampling

EN 12350-2 BS 1881:102 Testing fresh concrete – Part 2: Slump test


ASTM C143
AASHTO T119
UNI 9418
NF P18-451

EN 12350-3 BS 1881:104 Testing fresh concrete – Part 3: Vebé test


UNI 9419

EN 12350-4 DIN 1048 Testing fresh concrete – Part 4: Degree of compactability

EN 12350-5 BS 1881:105 Testing fresh concrete – Part 5: Flow table test


DIN 1048
UNI 8020-B

EN 12350-6 BS 1881:107 Testing fresh concrete – Part 6: Density of fresh concrete


ASTM C29, C138
UNI 6394-1

EN 12350-7 BS 1881:106 Testing fresh concrete – Part 7: Air content of fresh concrete – Pressure methods
ASTM C231
DIN 1048
NF P18-353
UNI 6395 L e g e n d

EN = European Standard (Mandatory)


BS = British Standard
ASTM = USA Standard
NF = French Standard
DIN = German Standard
UNE = Spanish Standard
NLT = Spanish “Norma de Laboratorio Transporte”
UNI = Italian Standard
CNR = Italian Road Standard
ISO = International Organization for Standardization

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CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
New European Standards
and relation with the existing National Specifications

Hardened Concrete Testing

Corresp. or
comparable
EN National Standards Title

EN 12390-1 BS 1881:108, 109, 110 Testing hardened concrete – Part 1: Shape, dimensions and other requirements for
DIN 51229 test specimens and moulds
UNI 6130-1-2
NF P18-400
UNE 7240

EN 12390-2 BS 1881:111 Testing hardened concrete – Part 2: Making and curing specimens for strength tests
UNI 6127, 6128
NF P18-404
UNE 7240
ASTM C31, C192, C511

EN 12390-3 UNI 6132 Testing hardened concrete – Part 3: Compressive strength of test specimens
NF P18406

EN 12390-4 BS 1881:115 Testing hardened concrete – Part 4: Compressive strength – Specification for com
DIN 51220, 51302 pression testing machines
NF P18-411
UNE 83-304
ASTM C39
UNI 6686 1, 2, 3

EN 12390-5 BS 1881:118 Testing hardened concrete – Part 5: Flexural strength of test specimens
DIN 51227
NF P18-407
UNE 83-305
ASTM C78, C293
UNI 6133

EN 12390-6 BS 1881:117 Testing hardened concrete – Part 6: Tensile splitting strength of test specimens
NF P18-408

EN 12390-7 BS 1881:114 Testing hardened concrete – Part 7: Density of hardened concrete


UNI 6394-2

EN 12390-8 DIN 1048 Testing hardened concrete – Part 8: Depth of penetration of water under pressure
ISO 7031
UNI 9533


EN 12504-1 Testing hardened concrete – Part 1: Cored specimens –
Taking, examining and testing in compression

EN 12504-2 BS 1881:202 Testing hardened concrete – Part 2: Non destructive testing –
NF P18-417 Determination of rebound number
DIN 1048
UNE 83307
ASTM C805
UNI 7997

EN 12504-3 BS 1881:207 Testing hardened concrete – Part 3: Determination of pull-out force


ASTM C900
UNI 9536, 10157

Testing equipment for the construction industry 209


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

General summary

Introduction Performances of Semiautomatic and Automatic rapid piston approach and


Automatic models (briefly) zeroing.
The programme of compression Load rate automatic control, failure detec-
testing machines included in this tion and unloading.
M Semiautomatic models The Automax 5 can control a second and
catalogue is certainly the widest
range available on the world mar- In these models, the load rate application third frame to perform, for example, the
is provided by the self compesatedd flow flexural and the compression test on
ket today. This range provides the
control valve (Pacemeter system), which cement sample too.
highest possible degree of flexibility maintain the preset load rate all over the
when making the correct selection test requiring just occasional operator M Automatic Test Systems
according to the test requirement. intervention on the valve dial knob. Both They are based on the high performance
All models, Semiautomatic and digital data acquisition system (Wizard control consoles featuring programmable
Automatic, satisfy the following Basic and Digimax 3) permit the verifica- test cycles including the determination
basic requirement: tion in real time ofthe load rate on the of the Elastic Modulus and to perform
display. The following pages fully describe automatically tests under control of Load/
FULL CONFORMITY TO REFERENCE all models. Stress, Displacement and Strain Rate.
STANDARDS (EN, ASTM etc.) The consoles can control up to four diffe-
M Automatic models rent frames: e.g. compression on concrete,
CLASS 1 STARTING FROM THE FIRST PART The Automatic models (Automax 5 system), flexure on concrete beams, compression
OF THE MEASURING RANGE TO TEST LOW
satisfy all the above requirements and also and flexure on cement specimens.
feature: The following pages fully describe all
STRENGTH SPECIMENS TOO
Fully automatic test cycle with closed loop machines and systems to satisfy any other
digital feedback. It is sufficient to press question.
ACCURATE LOAD RATE APPLICATION the START button to complete the test
including:
EASY TO USE ADVANCED DIGITAL SYSTEM

Machine Class (EN 12390-4, ASTM E74)

All our EN digital machines and Automatic 1% of the full range. This exceptional per- - Small size specimens
Testing Systems are supplied in Class 1 formance enables the machines to be used - Soil-cement mixtures
starting from the 10% of the full range for a considerable number of applications - Lean cement mixtures
as standard but with a special calibration including: - Flexural and splitting tests using
procedure identified by the code 50-C0050/ - Early strength concrete accessories etc.
CAL we can grant the Class 1 starting from - Lightweight concrete
Table 1: Force scale tolerances (from EN 12390-4)

Machine Relative Relative Relative zero error Machine


class accuracy repeatability (% of scale resolution %
error % error % maximum)

1* ± 1.0 1.0 ± 0.2 0.5


2 ± 2.0 2.0 ± 0.4 1.0
3 ± 3.0 3.0 ± 0.6 1.5
* The Class 1 of the EN 12390-4 corresponds to Class A of the ASTM E74 standard.

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CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
General summary (continued)
M Semiautomatic compression machines
Normally used for production routine tests. Semiautomatic models are identified by a number of options concerning:
Type of frame: Hydraulic unit: Load measuring system:
- ASTM standard cylinder tester - All semiautomatic models are fitted - Wizard basic display unit or Digimax 3,
- ASTM standard cylinder and cube testers. with PILOT 3 unit three channels data acquisition and
- EN, four column welded frames tested processing unit.
for stability
For a complete description of the above parts see page 212 to 215
All machines can be completed by a number of options and accessories as detailed further.
The following table provide a quick selection guide.
ASTM series
Series Cap. kN Load measuring options Conf. to standards To test specimens page

ASTM standard cylinder series ASTM C39 4”x8” - Ø 100x200 mm
50-C2122 1300 Wizard basic digital display AASHTO T22 6”x12” - Ø 150x300 mm 218
50-C3122 1500 unit Ø 160x320 mm
with or without capping
retainer

ASTM standard cylinder and cube series.


50-C3422 1500 ASTM C39* 4”x8” - Ø 100x200 mm
50-C4422 2000 Wizard basic digital display AASHTO T22* 6”x12” - Ø 150x300 mm
50-C5422 3000 unit Ø 160x320 mm
* with 50-C9049 accessory 100 mm
150 mm 220
200 mm (3000 kN
models only)

concrete blocks
(with block testing
option)
EN series (tested for stability)
Series Cap. kN Load measuring options Conf. to standards To test specimens page

EN Series (tested for stability)
50-C46XX 2000 Wizard basic digital display EN 12390-4 4”x8” - Ø 100x200 mm
50-C56XX 3000 unit or ASTM C39* 6”x12” - Ø 150x300 mm 222
50-C66XX 4000 Digimax 3 Three channels AASHTO T22* Ø 160x320 mm
data acquisition and * with 50-C9049 accessory Ø 250x500** mm
processing unit 100 mm, 150 mm 200 mm
(2000 kN to 4000 kN
models only) 300** mm
concrete blocks
** with 50-C66XX (with block testing
models only option)

M Automatic EN compression machines (tested for stability)


The automatic models feature the EN frame only and the AUTOMAX 5 hydraulic and control unit.
For a complete description of the AUTOMAX 5 see page 216
Series / code Cap. kN Machine control Conf. to standards To test specimens page

EN Automatic models
by Automax 5 EN 12390-4 4”x8” - Ø 100x200 mm
50-C4652 2000 Automatic Control Console ASTM C39* 6”x12” - Ø 150x300 mm
50-C5652 3000 AASHTO T22* Ø 160x320 mm
50-C6652 4000 * with 50-C9049 accessory Ø 250x500** mm
100 mm,150 mm, 200 226
mm (2000 kN to 4000 kN
models only) 300** mm
concrete blocks
** with 50-C66XX (with block testing
models only option)

Testing equipment for the construction industry 211


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic compression machines. Part descriptions.


Load frames

 LOAD FRAMES

ASTM Standard cylinder series EN Series


(50-C2122 and 50-C3122 models see – Tested for stability (EN 12390-4)
detailed description on page 218) (50-C46XX, 50-C56XX, 50-C66XX semiautomatic
and automatic models. See detailed description
Rigid welded steel construction. Ram tra- on page 222)
vel: 50 mm. Fragment guard: included Four column, high stiffness welded frame. This
Fitted with spherical seat and platens sui- design assures high stiffness and stability confor-
table for cylinders from 100 mm dia. (4’’) ming to EN standards.
to 150 mm (6’’) and 160 mm. dia. Compression platens are made from alloy steel
of minimum hardness of 600 HV 30. The flatness
tolerance is 0.03 mm and the roughness value
(Ra) in the range of 0.4 μm. The spherical seat, in
Frame specifications lubricating oil enclosure, allows initial free align-
1.300 kN 1.500 kN ment when the initial contact with the specimen
is made and automatically locks in this position
up to the termination of the compression tests as
required by the specifications. Sketch of the EN
frames columns

Spherical seat
in lubricating
oil enclosure

astm standard cylinder and cube series


(50-3422 and 50-5422 models. Exploded
See detailed description on page 220) view of the
spherical
Rigid welded steel construction. Ram tra- seat
vel: 50 mm. Fragment guard: included
Fitted with spherical seat and platens for Trasparent Lateral protection
cylinders from 150 to 160 mm dia. and fragment guard to avoid fragment
cubes from 100 to 200 mm using the sui- segregation
table distance pieces.
B
(lxw)

Frame specifications D

1.500 kN 2.000 kN 3.000 kN Frame dimensions (mm)

ref 50-C46xx 50-C56xx 50-C66xx 50-C76xx



Cap. kN. 2000 3000 4000 5000
C A 1002 1096 1164 1164
E
A

B 530X310 600X370 705X445 705x445


C 300(Ø) 300 (Ø) 300x300 300x300
D 350 370 475 475
Weight 310 kg ≅ Weight 500 kg ≅ Weight 700 kg ≅ E 350 350 520 520

I M P O R T A N T N O T E
All frames can be fitted with compression platens with traceable certificate of surfa-
ce hardness. See accessories listed for each machine series codes 50-C0050/HRD to
50-C0050/HRD8

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CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic compression machines. Part descriptions.
Hydraulic power unit

 PILOT 3 Hydraulic power unit

Power pump
which features the accurate preset of load
The power system consists of a dual stage rate by the precise control of oil flow.
pump: low pressure/high delivery (max. 7 The self compensated “Pacemeter” system
bar) for fast piston approach (up to 40
maintain the preset load rate all over
mm/min) and high pressure/low volume
(up to 650 bar, 0.50 litres/min) for loading. the test requiring just occasional operator
It is optimised to prevent any overheating intervention on the valve knob. The perfor-
effect even under intensive use and severe mance of this semiautomatic system are
working conditions. very close to those one of the Automatic
The pump is fitted with a special propotio- testing systems.
nal valve, hand control (pacemeter system)

Load unload control


valve handle

Dial knob to preset


the load rate

Flow control handle Pilot 3 Hydraulic Power unit

Detail of proportional valve


and dial knob
Cast iron pump body

 PILOT 3 Hydraulic power unit Radial piston high


pressure stage
TO FIT EXISTING OR OTHER MAKE
FRAMES
Vane pump low
M 50-Q0030 pressure stage
Pilot 3 hydraulic power unit
for compression testing machines. Pilot 3 Pump detail.
230 V, 50 Hz, 1 ph.

- Complete with self compensated To the


machine To oil
proportional valve for the manual preset cylinder reservoir 1 F E1/F1
G
of load rate. From the pump
- Max. pressure 650 bar, oil delivery 0,5 l/ 1 E
min
- Max usable oil volume: 3,5 l
- Power: 750 W
- Weight: 55 kg approx.

M 50-Q0030/Y Pilot 3 hydraulic


power unitfor compression testing
machines. Same as above but
220 V, 60 Hz, 1 ph.

M 50-Q0030/Z Pilot 3 hydraulic


power unit for compression testing
machines. Same as above but
110 V, 60 Hz, 1 ph.

Hydraulic flow diagram of the propotional valve “pacemeter system”

Testing equipment for the construction industry 213


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic compression machines. Part descriptions


Load measuring systems

 Load measuring systems DATA MANAGER PC SOFTWARE


Used for real time acquisition and mana-
Main features gement of test data, this software is fully
Three channels (for load sensors), resolu- compatible with most Controls made digi-
tions 130000 div. (better than 0.025 % of tal load measuring systems as, for example,
Main features full scale) Digimax 3, Automax 5, MCC8, Advantest 9
Easy preload zeroing Large touch screen 240x128 pixel graphic and Sercomp 7.
Real time display of load and stress display
Real time display of applied load rate by Permanent memory SD 128 Mb (thousands M 50-C7022/SOF
symbols for easy adjustment of tests) including load vs. time diagrams Data Manager, data acquisition and
Digital calibration Serial outputs for real time and delayed management PC software for com-
User friendly navigation of memory data downloading to PC and printer pression, flexure and indirect tensile
USB port for ink jet A4 printer test
Specifications
5 keys membrane keyboard General specifications q STANDARD
LCD display 2x16 characters Languages: up to 10 including the most EN 12390-4, EN 12390-5, EN
world spoken 12390-6, EN 1338, EN 1339, EN
Resolution 1/32000 1340, EN 196-1 etc.
Unit selection: kN, kgf, lbf
Serial port for PC Simultaneous display of load, stress and ASTM C39, ASTM C78, ASTM C293, ASTM
load/stress rate C496 etc.
Printer option
The Wizard Basic unit, which is part of the Real time graphical display of test data,
General description
compression machine, can be factory fitted load/time curve and actual load rate
Test identified by date, time, test number, This software provides the data acquisition
with a serial printer. For this option ask in real time throughout the tests execution
for code: operator name, type of test, type of spe-
cimen, specimen dimension, area, weight, and/or after the specimen failure. The
advanced functions for data base mana-
M 50-Q0701/UP2 age, failure load, failure stress, test load gement provide an easy navigation of all
Serial printer for Wizard Basic unit rate and complete diagram stress vs. time saved data.
Main features Real time clock and date The test results certificate includes all
Direct thermal printing Real time download to PC by RS 232 port descriptive information, tests results and
Resolution 8 dots/mm File management function stress vs. time diagram. The test execution
Software calibration, password protected conforming to Standards can therefore be
Print width: 48 mm
Linearisation of the load sensor curve (from proved.
Paper size: 57 mm
1 to 6 segments) and automatic interpola-
tion for the best accuracy of the system
Accessories
Compatible with the 50-C7022/SOF Data
Manager software, described below s82-Q0800/3
Serial cable RS232 and RS232-USB
Accessories adapter for PC connection

sPrinters
The Digimax 3 can be connected to
HP ink jet A4 printers, economical and
easily available worldwide. It can also
be connected to serial printers as, for
Wizard Basic unit with 50-Q0701/UP2 example, our model 82-P0172 shown
on page 450.
serial printer

Display examples of 50-C7022/SOF Software

Database System
of saved settings
tests

Test execution display

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CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic compression machines. Part descriptions
Load measuring systems

 WIZARD BASIC AND DIGIMAX 3 M 50-Q0701/A M 82-P0354


FOR USE WITH EXISTING OR OTHER Wizard basic, digital readout unit Pressure transducer 0-700 bar for
MAKE TESTING MACHINES for compression testing machines. use with compression and flexural
110-240 V, 50-60 Hz, 1 ph testers
Very often may be convenient to update
an old compression tester, replacing for M 50-Q0832/B
example the pressure gauge with a modern Digimax 3, three channels digital N O T E
and much more accurate load measuring display and processing unit for com- The 0-700 bar transducer is the most
system as our Wizard Basic or Digimax 3 pression and flexural testing machi- commonly used. Other models ranging fom
model. This application also require a suita- nes. 110-240 V, 50-60 Hz, 1 ph. 0-50 to 0-350 bar are vailable on request.
ble pressure transducer as specified below.

Digimax 3 readout unit

2
Test sequence
Switching on the display the sequence
is the following:
3 3.1 3.2
1 From Main Menu select TEST RUN.
2 Select test type (e.g. Compression).
3 Introduce specimen description.
4 4.1 4.2 3.1 Select specimen shape.
3.2 Introduce the specimen data.
All the above sequences can be avoided by default for repetitive tests
on the same specimens except for the specimen weight, age and pre-
cise dimensions which, if required, should be introduced time by time.
5 5.1 This possibility applies also starting with the apparatus switched off as
the memory of the last test is available.
Now it is possible to proceed in two different mode:
4 4.1 4.2 Numerical and graphic display. 5 5.1 Numerical display only.
To perform another test on the same specimen size it is sufficient, when in position 4.2 or 5.1, to
6 press button F3.
6 FILE MANAGER SCREEN. It is possible to save the test. The test can be recalled later. The tests are
filled in chronological order and can be scrolled and the data downloaded to a PC or printer.
7 INTERPOLATION MENU. To input the calibration coefficient to linearise the load sensor curve for
the maximum accuracy.
7

Testing equipment for the construction industry 215


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic compression machines. Part description

AUTOMAX 5 HYDRAULIC AND CONTROL UNIT

automatic compression machines


General description
50-c4652 to 50-c6652
Hydraulic group
(Detailed description on pages 226 to 230) Dual stage pump. Centrifugal low pressure
high delivery stage for fast approach and
The Automax 5 series automatic compres- radial multi-piston high pressure stage for
sion machines consists essentially of a EN test execution
series compression frame ( see detailed 720 W power
description on page 212) ad of a hydraulic 4.5 litres oil capacity
and control unit housed in the console 3.5 litres usable oil capacity
witch is described below. 50 mm ram travel
40 mm/min fast approach speed
Voltage 220-240 V, 50-60 Hz, 1 ph. or 110 V,
60 Hz, 1 ph.

The dual stage pump designed by CONTROLS.


It is optimized to prevent any overheating
effect even under intensive use and severe
working conditions

Second frame option


50-C4652 The hydraulic group can be fitted with
a distribution block for connection and
non-simultaneous control of a compatible
second frame (e.g. flexural frame or special
compression frame). This option is identified
by the code 50-Q0005/UP1.

Hydraulic distribution block. Model for


the connection of two frames Detail of the dual stage hydraulic unit

216 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic compression machines. Part description

 AUTOMAX 5 FOR USE WITH EXISTING M 82-P0354


(continued) OR OTHER MAKE TESTING FRAMES Pressure transducer 0-700 bar for
use with compression and flexural
frames
Control/Readout electronic Very often may be convenient to upda-
Three channels (for load sensors), resolu- te an old compression tester featuring a
tions 130000 div. (better than 0.025 % of good quality frame, replacing the power and
full scale) measuring system with the Automax 5 con-
Large touch screen 240x128 pixel graphic trol console to obtain a high performance
Automatic testing machine. Furthermore,
display as specified in the general description, the
Permanent memory SD 128 Mb (thousands Automax 5 can be equipped with a distri-
of tests) including load vs. time diagrams bution block for connection of a second
RS232 Serial outputs for real time and frame with a consistent technical and eco-
delayed data downloading to PC and prin- nomical advantage. This application also
ter USB port for ink jet A4 printer requires a suitable pressure transducer.
Load rate automatic control The following informations concern the
The system applies automatically the correct Automax 5 console, the second frame option,
load rate conforming to the information and the pressure transducer normally used.
introduced by the control panel. The load For more detail and information please get
rate value is continuously monitored and in touch with us.
can be printed in the test report when con-
nected to PC to certify the correct load rate M 50-C5052
application Automax 5, separate control con-
sole and readout system for exi-
DATA MANAGER PC SOFTWARE sting hydraulic testing frames.
Used for real time acquisition and mana- 220-240 V, 50-60 Hz, 1 ph.
gement of test data, this software is fully
compatible with most Controls made digital M 50-C5054
load measuring systems as, for example, Same as above but 110 V, 60 Hz, 1 ph.
Digimax 3, Automax 5 and Sercomp 7.
See detailed description on page 214.
M 50-Q0005/UP1
Upgrading the Automax 5 system
Accessories
with a distribution block for connec-
tion and non simultaneous control of
sPrinters a second frame
As specified, both Digimax 3 and 50-C5052
Automax 5, can be connected to HP ink
jet A4 printers, economical and easily
available worldwide. They can also
be connected to serial printers as, for
example, our model 82-P0172 shown
on page 450
Graphic representation of THE OUTSTANDING PERFORMANCES OF THE hydraulic
group and feedback control system
The diagram load vs. time shows the outstan-
ding performance of the hydraulic group and 1200
feedback system during a compression test on
standard concrete specimen. The load vs. time 1000
diagram, shows the uniform and rectilinear
load increase starting practically from the very
beginning between the standard limits repre- 800
sented by the two broken lines.
The correct load rate application can be obser-
load (kN)

600
ved on the Automax 5 digital display unit by
the graphic sign ===.
400

200
0:00:00

0:00:06

0:00:12

0:00:18

0:00:24

0:00:30

0:00:36

0:00:42

0:00:48

0:00:54

0:01:00

0:01:06

0:01:12

0:01:18

0:01:24

0:01:30

0:01:36

time (s)

Testing equipment for the construction industry 217


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic ASTM Cylinder testers


For cylinders from 4”x8” (100x200 mm) and 6”x12” (150x300 mm) up to 160x320 mm

Safety features
50-C2122, C3122 MODELS All machine are fitted with:
- Max. pressure valve to avoid machine
1300 / 1500 kN cap. overloading.
- Pressure release system to avoid pum-
q STANDARD: ASTM C39, AASHTO T22, ping the piston out of the cylinder.
CSA A23-2-9C, NF P18-411, UNE 83-304 - Front and rear transparent fragment
guard.
General description
and specifications
N O T E
These machines are designed for use both
Complete the machine with the suitable
in field and laboratory for the testing of
distance pieces conforming to the speci-
concrete cylinders starting from 4”x8” size.
men size. See page 232.
The bearing face of the upper platen has a
diameter of 165 mm, which is within the One distance piece dia. 165x40 mm is
limit prescribed by the ASTM C39 standards included.
using the accessory 50-C9032 they can
also be used for testing 2” (50 mm) mortar
cubes using the appropriate accessory. The
vertical clearance of 370 mm allows the
testing of 6”x12” cylinders with capping
retainers conforming to ASTM C1231. All
accessories can be easily positioned in the
testing chamber without the removal of Frame specifications
upper platen and spherical seat. 1.300 kN 1.500 kN Detail of 50-C3122 fitted with capping
Frames retainers 50-C0122 conforming to ASTM C1231

Rigid welded steel construction. Ram tra-


vel: 50 mm. Fragment guard: included see
page 212. Upon request the machines can
be supplied with upper and bottom pla-
tens with traceable certificate of surface
hardness. See accessories code 50-C0050/
HRD2.

Weight 220 kg ≅ Weight 300 kg ≅


PILOT 3 Hydraulic power unit
Piston travel: 50 mm
High volume-low pressure feature for fast
approach ram action and change over
to low volume-high pressure for testing. Detail of Piston travel limit switch 50-C2100/T
Fitted with special pressure-compensated and 50-C3100/T
flow control valve, which allows a precise
rate of loading over the complete test.
Power: 750 W.
For more information see page 213.

Strength measurement by
WIZARD Basic display unit

Main features
5 keys membrane keyboard
LCD display 2x16 characters
Resolution 1/32000
Serial port for PC

Printer option
The Wizard Basic unit can be factory fitted
with a serial printer code 50-Q0701/UP2.
For more information on the Wizard basic
unit see page 214. Wizard basic with printer option 50-Q0701/UP2

218 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic ASTM Cylinder testers
For cylinders from 4”x8” (100x200 mm) and 6”x12” (150x300 mm) up to 160x320 mm

Accessories

The machines can be fitted with:

s50-C0050/HRD2 Upper and bot-


tom compression platens 165 mm dia.,
with traceable certificate of surface
hardness. To be specified at time of
order

s50-C9000 Splitting tensile test devi-


ce for cylinders

s50-C9070 Splitting tensile test devi-


ce for cubes and self blocking pavers

s50-C9030 Compression device to


test mortar specimens

s50-C9032 Compression device to


test 2” (50 mm) cubes

s50-C9010 Flexural test device for


concrete beams

s50-C2100/T Piston travel limit


switch for 50-C2122 machine

s50-C3100/T Piston travel limit


switch for 50-C3122 machine
50-C2122 50-C3122
s50-C0122, 50-C0122/2,
50-C0122/3
Capping retainers for 6”x12” cylinders
with neoprene pads. Conforming to Ordering information
ASTM C1231
M 50-C2122
1300 kN cap. ASTM cylinder compression testing machine, Pilot 3
hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph.

M 50-C3122
1500 kN cap. ASTM cylinder compression testing machine, Pilot 3
hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph.

V o l t a g e s Machine class
For more All models can also be supplied for 220 All machines are supplied in Class 1: EN
information V, 60 Hz and 110 V, 60 Hz. For 220 V, 12390-4 (corresponding to ASTM E74
and detail 60 Hz change last figure of the code Class A) starting from the 10% of the
see pages 231 number from 2 to 3 (e.g. 50-C2122 to full range.
to 233. 50-C2123). For 110 V, 60 Hz change last
figure of the code number from 2 to 4
(e.g. 50-C2122 to 50-C2124).

Test configuration
using capping
retainers

Testing equipment for the construction industry 219


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic ASTM/AASHTO cylinder and cube testers


For cylinders up to 160x320 mm (6”x12”), cubes up to 150/200* mm and blocks**
* 3000 kN models only ** Upgraded with 50-C4400/UP4 or 50-C5400/UP4

Block platens lifting assembly


50-C3422, C4422 C5422 Models Frame specifications
1.500 kN 2.000 kN 3.000 kN
M 50-C9060/A
1500 / 2000 / 3000 kN cap.
Lifting assembly for bottom block
q STANDARD: ASTM C39(1), AASHTO T22(1), platens
(1)
For dia. 150x300 mm and 6”x 12” cylinders For an easy placement of distance pie-
ces between piston and bottom platen
General description to reduce the vertical daylight.
and specifications

These machines, designed for use both in


the field and laboratory, can be used to test Weight 310 kg ≅ Weight 500 kg ≅ Weight 700 kg ≅

either cubes or cylinders. All the accessories


can be easily fitted to the machine without
the removal of upper platen and spherical Safety features
seat. For more information see pages 231 All machine are fitted with:
to 233. - Max. pressure valve to avoid machine
overloading
Frames - Pressure release system to avoid pum-
Rigid welded steel construction. Ram tra- ping the piston out of the cylinder
vel: 50 mm, Distance pieces: not included. - Front and rear transparent fragment 50-C9060/A during operation
See page 232, Fragment guard: included. guard
Upon request the machines can be sup- - Piston travel limit switch
plied with upper and bottom platens with
N O T E
traceable certificate of surface hardness.
See accessories codes 50-C0050/HRD3, Complete the machine with the suitable
50-C0050/HRD4 and 50-C0050/HRD7. distance pieces conforming to the speci-
men size. See page 232.
PILOT 3 Hydraulic power unit
High volume-low pressure feature for fast Block testing upgrading option
approach ram action and change over ( To be specifield at time of order)
to low volume-high pressure for testing.
Fitted with special pressure-compensated q STANDARD
flow control valve, which automatically EN 772/1
allows a precise rate of loading over the
complete test. Power: 750 W. The 2000 and 3000 kN compression testers
For more information see page 213. (50-C4422 and C5422) can be upgraded
to test concrete blocks by fitting rectan-
Strength measurement by gular platens instead of the original round
compression platen. This option has to be 50-C5422 fitted with 50-C5400/UP4 block pla-
WIZARD Basic display unit tens. Front and rear fragment guard not shown
specified at time of order.
but included
Main features
M 50-C4400/UP4
5 keys membrane keyboard
LCD display 2x16 characters Upgrading of the 50-C4422 com-
Resolution 1/32000 pression frame by the installation of
Serial port for PC 310x510x50 mm upper and bottom
platens instead of the standard
Printer option round platens

The Wizard Basic unit can be factory fitted M 50-C5400/UP4


with a serial printer code 50-Q0701/UP2. Upgrading of the 50-C5422 com-
For more information on the Wizard basic pression frame by the installation of
unit see page 214. 310x510x50 mm upper and bottom
platens instead of the standard
round platens

M 50-C0050/HRD7
Upper and bottom compression block
platens 310x510 mm, with traceable
certificate of surface hardness. To be
specified at time of order.

220 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic ASTM/ AASHTO cylinder and cube testers
For cylinders up to 160x320 mm (6”x12”), cubes up to 150/200* mm and blocks**
* 3000 kN models only ** Upgraded with 50-C4400/UP4 or 50-C5400/UP4

50-C3422 with distance pieces 50-C4422 with distance pieces and printer 50-C5422 with distance pieces
50-Q0701/UP2

Accessories

The machines can be fitted with:

s50-C0050/HRD3 Upper and bot-


tom compression platens 216 mm dia.,
with traceable certificate of surface
hardness. To be specified at time of
Detail of piston
travel limit switch order
Wizard basic with printer option 50-Q0701/UP2
s50-C0050/HRD4 Upper and bot-
Ordering information tom compression platens 300 mm dia.,
with traceable certificate of surface
M 50-C3422 hardness. To be specified at time of
1500 kN cap. ASTM/AASHTO cylinder(1) and cube compression testing machi- order
ne, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph.
s50-C9000 Splitting tensile test devi-
ce for cylinders
M 50-C4422
2000 kN cap. ASTM/AASHTO cylinder (1) and cube compression testing s50-C9070 Splitting tensile test devi-
machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. ce for cubes and self blocking pavers

s50-C9030 Compression device to


M 50-C5422 tests mortar specimens
3000 kN cap. ASTM/AASHTO cylinder (1) and cube compression testing
machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. s50-C9032 Compression device to
tests 2” (50 mm) cubes
(1)
For dia. 150x300 mm and 6”x12” only.
s50-C9010 Flexural test device for
V o l t a g e s Machine class concrete beams.
All models can also be supplied for 220 All machines are supplied in Class 1: For more information and detail see
V, 60 Hz and 110 V, 60 Hz. For 220 V, EN 12390-4 (corresponding to ASTM E4 pages 231 to 233.
60 Hz change last figure of the code Class A) starting from the 10% of the
number from 2 to 3 (e.g. 50-C3422 to full range.
50-C3423). For 110 V, 60 Hz change
last figure of the code number from 2
to 4 (e.g. 50-C4422 to 50-C4424).

Testing equipment for the construction industry 221


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic EN models (tested for stability)


For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66xx Series only. ** Upgraded 50-C4600/UP4, 50-C5600/UP4 and 50-C5600/UP4 option (see page 225)

PILOT 3 Hydraulic power unit


50-C46XX, C56XX, The power system consists of a dual stage Data acquisition and processing system
C66XX Series pump: low pressure/high delivery (max. 7 (models 50-C4632, 50-C5632, 50-C6632)
bar) for fast piston approach (up to 40 mm/
2000 / 3000 / 4000 kN cap. min) and high pressure/low volume (up to Main features
650 bar, 0.50 litres/min) for loading. Fitted
q STANDARD with special pressure-compensated valve
Three channels (for load sensors), resolutions
EN 12390-4
130000 div.
performing a precise rate of loading over Large touch screen 240x128 pixel graphic
ASTM C39, AASHTO T22 (1) the complete test. For more information see display
(1)
With model 50-C4732 only. See page 224 page 213. Permanent memory SD 128 Mb (thousands of
Safety features tests) including load vs. time diagrams
General description Serial outputs for real time and delayed data
All machines are fitted with:
and specifications - Max. pressure valve to avoid machine downloading to PC and printer
overloading. USB port for ink jet A4 printer
These machines represent the advanced
evolution of the standard motor operated - Pressure release system to avoid pum-
compression testers, where the three main ping the piston out of the cylinder. Accessories
parts of the machines: frame, power unit - Front and rear transparent fragment guard.
and measuring system, have been totally - Piston travel limit switch.
Printers
redesigned and integrated for this particular As specified, both Digimax 3 and
function obtaining performances very close  Load measuring systems Automax 5, can be connected to HP ink
to that one of the automatic and most jet A4 printers, economical and easily
display unit available worldwide. They can also
sophisticated testing systems.
(models 50-C4622, 50-C5622) be connected to serial printers as, for
These machines are ideal for control and example, our model 82-P0172 shown
commercial laboratories to test cubes, cylin- Main features on page 450
ders or blocks to the EN Standards. Set up of specimen dimensions
They are proposed with two different streng- Easy preload zeroing Data manager PC software
Real time display of load and stress Used for real time acquisition and
th measurement systems: management of test data, this software
- WIZARD Basic single channel digital Real time display of applied load rate by is fully compatible with most Controls
readout unit (machine codes 50-C4622, symbols for easy adjustment made digital load measuring systems as,
50-C5622) and the more sophisticated Digital calibration for example, Digimax 3, Automax 5 and
and higher performing User friendly navigation of memory Sercomp 7. ( See page 214)
5 keys membrane keyboard
- DIGIMAX 3, three channels digital and LCD display 2x16 characters s50-C7022/SOF Data Manager,
Resolution 1/32000 data acquisition and management
graphic display data acquisition and pro- PC software for compression, flexure
cessing system (machine codes 50-C4632, Serial port for PC and indirect tensile test
50-C5632, 50-C6632). Printer option
The Wizard Basic unit, can be factory fitted s82-Q0800/3 Serial cable RS232
Upgrading machine options and RS 232-USB adapter for PC
with a internal serial printer. For this option connection
These machines can be upgraded con- ask for code:
forming to the client requirement by the
following options: M 50-Q0701/UP2
- Block testing Serial printer for Wizard Basic unit
- Power pump with two-way valve to con- Direct thermal printing
nect a second frame ( Digimax 3 Versions Resolution 8 dots/mm
only). See page 225 Print width: 48 mm
Frames Paper size: 57 mm
Four column rigid welded steel construction.
- Platen hardness: minimum 550 HV30
- Ram travel: 50 mm
- Distance pieces: not included.
(See page 232)
- Fragment guard: included.
All frames can be fitted with compression
platens with traceable certificate of surface Digimax 3
hardness. See accessories listed for each
machine series codes 50-C0050/HRD4 to
50-C0050/HRD7. N O T E
For more information on the Load
Spherical seat
Wizard basic with measuring systems see pages 214 and
Spherical seat in lubricating oil enclosure
50-Q0701/UP2 printer 215.
assuring long term stability. (Force Transfer)

222 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic EN models (tested for stability). (continued)
For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66xx Series only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

50-C4622 with distance pieces and Wizard Basic 50-C5632 with distance pieces 50-C6632 The 4000 kN model features
and 50-Q0701/UP2 printer option a separate control console

General specifications (continued)

Machine series
50-C46XX 50-C56XX 50-C66XX

Capacity kN 2000 3000 4000


Class 1 range (standard) kN 200 to 2000 300 to 3000 400 to 4000
Class 1 range (optional)1 20 to 2000 30 to 3000 40 to 4000
Platens dia. mm 300 300 300x300
Ram travel mm 50 50 50
Max. vertical daylight mm 350 350 520
Power W 750 750 750
Voltage2 230 V, 50 Hz, 1 ph. 230 V, 50 Hz, 1 ph. 230 V, 50 Hz, 1 ph.
Overall dimensions (lxdxh) mm 950x440x992 950x485x1080 975x515x1700
Weight approx. kg 890 1120 1920

(1) Suitable for the Digimax 3 version only, using the special calibration procedure identified by the code 50-C0050/CAL.
See additional function accessories
(2) 110 V and 220 V, 60 Hz models available on request

Frame dimensions (mm). Semiautomatic and automatic AUTOMAX 5 models


N O T E
(l x d)
All machines have to be completed with
the suitable distance piece(s) to reduce if
ref 50-C46XX 50-C56XX 50-C66XX
necessary the vertical daylight depending
on the specimen size.
A 1002 1096 1164
See page 232.
B 530x310 600x370 705x445
C 300(Ø) 300 (Ø) 300x300
D 350 370 475
E 350 350 520

(l x d)

Testing equipment for the construction industry 223


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Semiautomatic EN models (tested for stability). (continued)


For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66xx Series only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

Ordering information N O T E
ASTM cylinder testers
basic models
All the EN semiautomatic and automatic
Cube and cylinder testers
models can be fitted with smaller compres-
sion platen assembly also suitable for 4”x8”
M 50-C4622
cylinders as prescribed by ASTM C39.
2000 kN cap. EN series compression testing machine, Pilot 3 hydraulic This version is identified by the model
unit, Wizard Basic digital display. 230 V, 50 Hz, 1 ph. 50-C4732 and is available on order. This
version features a maximum vertical
M 50-C5622 daylight of 405 mm. Supplied complete
3000 kN cap. EN series compression testing machine, Pilot 3 hydraulic with two distance pieces: dia 165x40 and
unit, Wizard Basic digital display. 230 V, 50 Hz, 1 ph. 165x30 mm. The platen assembly is also
available as an extra accessory.
See 50-C9049/A on page 233.
3 models

Cube and cylinder testers


M 50-C4632
2000 kN cap. EN series compression testing machine, Pilot 3 hydraulic
unit, Digimax 3 three channels data acquisition and processing unit.
230 V, 50 Hz, 1 ph.
M 50-C5632
3000 kN cap. EN series compression testing machine, Pilot 3 hydraulic
unit, Digimax 3 three channels data acquisition and processing unit.
230 V, 50 Hz, 1 ph.
M 50-C6632
4000 kN cap. EN series compression testing machine, Pilot 3 hydraulic
unit, Digimax 3 three channels data acquisition and processing unit. 50-C4732 Digimax 3 - The large vertical
230 V, 50 Hz, 1 ph. daylight allows the compression on 6”x 12”
cylinders fitted with capping retainers

ASTM C39 CYLINDER TESTER


Accessories
M 50-C4732
2000 kN cap. High stiffness ASTM C39 compression tester for cylinders The machine can be fitted with:
4”x 8”, 6”x12”, 150x300 mm and 160x320 mm. Pilot 3 hydraulic unit, s50-C9000 Splitting tensile test
Digimax 3 three channels data acquisition and processing unit. Platens device for cylinders
165 mm dia., max. vertical daylight 405 mm. 230 V, 50 Hz, 1 ph.
s50-C9070 Splitting tensile test devi-
M 50-C4733 ce for cubes and self blocking pavers
Same as above but 220 V, 60 Hz, 1 ph. s50-C9030 Compression device to
test mortar specimens
M 50-C4734
Same as above but 110 V, 60 Hz, 1 ph. s50-C9032 Compression device to
test 2” (50 mm) cubes

s50-C9010 Flexural test device for


concrete beams

Machine class V o l t a g e s s50-C9049/A Compression platen


assembly for concrete cylinders 4”x8”
All models are supplied in Class 1: EN All machine codes refer to 230 V, 50 Hz, and 6”x12” conforning to ASTM C39.
12390-4 (corresponding to ASTM E74 Class 1 ph. The same models are available for
A) starting from the 10% of the full 220 V, 60 Hz, 1 ph. (for example: 50-C4633 s50-C0122, 50-C0122/2,
50-C0122/3 Capping retainers for
range as standard, but with a special cali- instead of 50-C4632) and 110 V, 60 Hz, 6”x12” cylinders with neoprene pads.
bration procedure identified by the code 1 ph. (for example: 50-C4634 instead of Usable with the 50-C4732 model or the
50-C0050/CAL, with the Digimax 3 models, 50-C4632). 50-C9049 compression platen assembly
we can grant Class 1 starting from 1% of only
the full range.
For more information and detail see
pages 231 to 233.

224 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Semiautomatic EN models (tested for stability). (continued)
For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66xx Series only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

 Upgrading machine options Block platen lifting assembly M 50-C0050/HRD6


Upper and bottom compression
Platens and pump of the machines can M 50-C9060/A square platens, 300x300 mm, with
be changed/modified to suit particular Lifting assembly for bottom block traceable certificate of surface
requirement by simply adding the selected platens hardness. To be specified at time of
option code as follows. For an easy placement of distance pieces order
between piston and bottom platen to redu-
ce the vertical daylight. M 50-C0050/HRD7
Block testing Upper and botton compression block
q STANDARD platens, 310x510 mm, with tracela-
EN 772-1, 12390-4 Power pump option for a second frame ble certificate of surface hardness.
To be specified at time of order
All EN semiautomatic and automatic com- All machine pumps fitted with Digimax 3
pression machines can be factory fitted data acquisition and processing unit, can
with upper and bottom block platens be upgraded with a two-way valve for the
310x510x50 mm instead of the 300 mm non simultaneous control of second frame
dia. (or 300x300 mm) platens. This confi- (example flexural or special compression
guration, also tested for stability confor- frame) which have to be completed with
ming to EN 12390-4, is suitable for testing a suitable pressure trasducer whose signal
either blocks, or concrete cubes up to 200 in acquired and processed using a Digimax
mm (300 mm with 50-C6632 model), or 3 channel. For this interesting and econo-
cylinders up to 160x320 mm (250x500 mm mical solution ask for the valve described
with 50-C6632 model), using the suitable below.
distance pieces see page 232.
The following codes and description with
the code of the selected compression
machine, should be specified at time of
order.

M 50-C4600/UP4
Upgrading of 50-C46XX, EN compres- Power pump
fitted with
sion frames with upper and bottom 50-Q0025/
platens 310x510x50 mm, for a max. UP1 option
vertical daylight of 350 mm. Including to connect a
fragment guard second frame

M 50-C5600/UP4
Upgrading of 50-C56XX, EN compres- M 50-Q0025/UP1
sion frames with upper and bottom Power pump fitted with 50-Q0025/UP1
Upgrading of the power pump by a option, connected to a second flexure
platens 310x510x50 mm, for a max. two way valve to connect a second frame 50-C0900/FR
vertical daylight of 350 mm. Including frame
fragment guard

M 50-C6600/UP4
Upgrading of 50-C6632, EN compres- N O T E
sion machine with upper and bottom The second frame has to be fitted with a
platens 310x510x50 mm, for a max. pressure transducer as for example our
vertical daylight of 520 mm. Including model 82-P0354, 0-700 bar.
fragment guard For more information see page 453.

Traceable certificate of platen surface


hardness

M 50-C0050/HRD4
Upper and bottom compression
platens 300 mm dia. with traceable
certificate of surface hardness. To
be specified at time of order Detail of piston travel limit switch
50-C9060/A during operation

Testing equipment for the construction industry 225


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic EN models (tested for stability)


For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66Y2 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

Main features

- Automatic test cycle


- Two channels for automatic control of main
50-C4652 frame and a second compatible frame
C5652, C6652 MODELS (e.g. Flexural and cement compression
frames as option)
2000 / 3000 / 4000 kN cap.
- Resolution of each channel: 130000 div.
(better than 0.025% of full scale)
q STANDARD - Class 1 machines starting from 10%
EN 12390-4 of the full scale or from 1% as option
ASTM C39, AASHTO T22(1) - Large touch screen 240x128 pixel
(1)
With 50-C4752 version only - Load/time plot and actual load rate
displayed in real time
General description - Accurate load rate control
and specifications - Permanent memory SD 128 Mb (thousands
of tests including load vs. time diagrams)
The AUTOMAX 5 automatic compression - Serial outputs for real time and delayed
data downloading to PC and printer
testers represent the more sophisticated
and advanced evolution of the usual com- - USB port for ink jet HP A4 printer
pression testers. The AUTOMAX 5 features - High test throughput: up to about
30 tests per hour
the complete automatic test cycle with
closed loop digital feedback. Once the spe-
cimen parameters have been introduced, it
is sufficient to press the START button to
complete the test.
These machines can be fitted with block
testing platens and with a distribution
block for connection of a second frame. Load rate automatic control
See upgrading option on page 230. and certification
The system applies automatically the cor-
Frames rect load rate conforming to the informa-
They are identical to those which are part tion introduced by the control panel. The
of the EN semiautomatic series (described load rate value is continuously monitored
on page 212). and can be printed in the test report when
connected to PC to certify the correct load
rate application.
Hydraulic group Door locking switch,
Ram travel switch
- Dual stage pump. Centrifugal low pres- optional - see acces-
sure high delivery stage for fast appro- sories
ach and radial multipiston high pressure
stage for test execution
- 720 W power Graphic representation of the outstanding performances of the hydraulic group
and P.I.D. control system
- 50 mm ram travel
The diagram load vs. time shows the outstanding performance of the hydraulic group
- 40 mm/min fast approach speed and feedback control system during a compression test on standard concrete specimen.
- Voltage 230 V, 50-60 Hz, 1 ph. or 110 V,
60 Hz, 1 ph.
1200

Safety features
1000
The AUTOMAX 5 series machines are fitted
with:
- Max. pressure valve to avoid machine 800

overloading
load (kN)

- Ram travel switch which prevents the 600


excessive piston travel
- Front and rear transparent fragment 400
guard
- Optional: front fragment guard with 200
door locking switch to cut off mains
when the door is open. See accessories.
0:00:00

0:00:06

0:00:12

0:00:18

0:00:24

0:00:30

0:00:36

0:00:42

0:00:48

0:00:54

0:01:00

0:01:06

0:01:12

0:01:18

0:01:24

0:01:30

0:01:36

time (s)

226 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic EN models (tested for stability). (continued)
For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C6652 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

Software installed Data manager PC software (OPTIONAL)


- Languages: up to 10 including the most Used for real time acquisition and mana-
world spoken gement of test data, this software is fully
- Unit selection: kN, kgf, lbf compatible with most Controls made digi-
- Simultaneous display of load, stress and tal load measuring systems as, for example,
load/stress rate Digimax 3, Automax 5 and Sercomp 7.
- Real time graphical display of test data,
load/time curve and actual load rate M 50-C7022/SOF
- Test identified by date, time, test num- Data Manager, data acquisition and
ber, operator name, type of test, type management PC software for compres-
of specimen, specimen dimension, area, sion, flexure and indirect tensile test
weight, age, failure load, failure stress,
test load rate and complete diagram q STANDARD
stress vs. time EN 12390-4, EN 12390-5, EN
- Real time clock and date 12390-6, EN 1338, EN 1339, EN
- Real time download to PC by RS 232 1340, EN 196-1 etc.
port ASTM C39, ASTM C78, ASTM C293, ASTM
- File management function C496 etc.
- Software calibration, password protec-
ted General description
- Linearisation of the load sensor curve
(from 1 to 6 segments) and automatic This software provides the data acquisition
interpolation for the best accuracy of the in real time throughout the tests execution
system and/or after the specimen failure. The
- Fully automatic control of the test cycle. advanced functions for data base mana-
gement provide an easy navigation of all
saved data.
The test results certificate includes all
descriptive information, tests results and
stress vs. time diagram. The test execution
conforming to Standards can therefore be
proved. N O T E
The Automax 5, can be connected to HP ink
EXAMPLE OF DISPLAYS jet A4 printers, economical and easily available
worldwide.

For more detailed information on the Automax


5 system see page 216.

Accessories

M 82-Q0800/3
Serial cable RS232 and RS232-USB
adapter for PC connection

227
50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic EN models (tested for stability). (continued)


For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66Y2 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

Automatic
compression machines
General specifications (continued)

Models 50-C4652 50-C5652 50-C6652


Capacity kN 2000 3000 4000
Class 1 range (standard) kN 200 to 2000 300 to 3000 400 to 4000
Class 1 range (optional)1 kN 20 to 2000 30 to 3000 40 to 4000
Resolution 1/130.000 1/130.000 1/130.000
Platens dia. mm 300 300 300x300
Ram travel mm 50 50 50
Max vertical daylight mm 350 350 520
Power W 750 750 750
Overall dim. (lxdxh) mm 938x440x1410 938x485x1460 1051x485x1701
Weight approx. kg 890 1120 1920
Frames dimension see page 238
(1) Using the special calibration procedure identified by the code 50-C0050/CAL. See accessories

Ordering
Orderinginformation
information ASTM C39 cylinder testers

All the EN semiautomatic and automatic


models can be fitted with smaller com-
Standard cubes and cylinders testers pression platen assembly also suitable for
M 50-C4652 4”x8” cylinders as prescribed by ASTM C39
standards.
2000 kN cap. EN series automatic compression testing machine, This version is identified by the model
AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph. and 50-C4752 and is available on order.
This configuration features a platen dia.
M 50-C5652 of 165 mm and a vertical daylight of 405
3000 kN cap. EN series automatic compression testing machine, mm. Supplied complete with two distance
AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph. pieces: dia. 165x40 and 165x30 mm. The
platen assembly is also available as an extra
M 50-C6652 accessory. See 50-C9049/A on page 233.
4000 kN cap. EN series automatic compression testing machine,
AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph.

ASTM C39 Cylinder tester.

M 50-C4752
2000 kN cap., ASTM C39 Automatic compression testing machine,
AUTOMAX 5 hydraulic and control unit. Platens 165 mm dia, max.
vertical daylight 405 mm. Supplied complete with two distance pieces
dia 165x40 and 165x30mm. 220-240 V, 50 Hz, 1 ph.

V o l t a g e s Machine class
All machine codes refer to 230 V, 50-60 All models are supplied in Class 1: EN
Hz, 1 ph. The same models are available 12390-4 (corresponding to ASTM E74 Class
for 110 V, 60 Hz, 1 ph. (for example: A) starting from the 10% of the full range
50-C4654 instead of 50-C4652). as standard, but with a special calibration
procedure identified by the code 50-C0050/
CAL we can grant Class 1 starting from 1%
N O T E of the full range.
All machines have to be completed with
the suitable distance piece(s) to reduce, if
necessary, the vertical daylight depending
on the specimen size. See page 232. Automax 5 ASTM cylinder tester 50-C4752 with
Unbonded capping pads and retainers

228 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic EN models (tested for stability).(continued)
For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66Y2 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

Automatic
compression machines
(continued)

Automax 5 EN tester 50-C4652 2000 kN cap.


with distance pieces
Automax 5 EN tester 50-C5652 3000 kN cap.
Automax 5 EN tester 50-C6652 4000 kN cap.
The control console is separate in this model

Test Accessories

The machines can be fitted with: Special calibration procedure Door locking switch
s50-C9000 Splitting tensile test s50-C0050/P Door locking switch
device for cylinders sC0050/CAL Special calibration pro- To prevent the test execution with the
cedure to obtain Class 1 from 1% of
door open. It has to be factory installed
s50-C9070 Splitting tensile test load full scale
device for cubes and self blocking
pavers
Traceable certificate of platen
s50-C9030 Compression device to surface hardness
test mortar specimens

s50-C9032 Compression device to s50-C0050/HRD4 Upper and bot-


test 2” (50 mm) cubes tom compression platens, 300 mm dia.
with traceable certificate of surface
s50-C9010 Flexural test device for hardness. To be specified at time of
concrete beams order
s50-C9049 Compression platen
assembly for concrete cylinders 4”x8” s50-C0050/HRD6 Upper and bottom
and 6”x12” comp. to ASTM C39 compression platens, 300x300 mm,
with traceable certificate of surface
s50-C0122, 50-C0122/2, hardness. To be specified at time of
50-C0122/3 order
Capping retainers for 6”x12” cylinders
with neoprene pads. Usable with
50-C9049 compression platen assem-
bly only
For more information and detail see 50-C0050/P
pages 231 to 233.

Testing equipment for the construction industry 229


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic EN models (tested for stability). (continued)


For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66Y2 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)

(continued) M 50-C0050/HRD7 Second frame option


The hydraulic group can be fitted with
Upper and bottom compression
a distribution block for connection and
 Upgrading machine options block platens, 310x510 mm, with
non-simultaneous control of a compati-
traceable certificate of surface ble second frame (e.g. flexural frame or
As specified the Automax 5 automatic
hardness. To be specified at time of cement compression and flexural frame).
testers can be upgraded and modified by order This upgrading option is identified by the
simply adding to the machine code the code 50-Q0005/UP1.
selected option codes which follows:
Block platen lifting assembly
Block testing
M 50-C9060/A
q STANDARD
Lifting assembly for bottom block
EN 772-1, 12390-4
platens
All EN, Automax 5 automatic compression For an easy placement of distance pie-
machines can be factory fitted with upper ces between piston and bottom platen
and bottom block platens 310x510x50 mm to reduce the vertical daylight.
instead of the 300 mm dia. (or 300x300
mm) platens. This configuration, also tested
for stability conforming to EN 12390-4,
is suitable for testing either blocks, or
concrete cubes up to 200 mm (300 mm
with 50-C6652 model), or cylinders up to
160x320 mm (250x500 mm with 50-C6652
model), using the suitable distance piece. Hydraulic distribution block. Model
( see page 232) for the connection of two frames
The following code and description with the
code of the selected compression machine,
M 50-Q0005/UP1
should be specified at time of order.
Upgrading of the Automax 5 testers
M 50-C4600/UP4 for the control of a second frame by
Upgrading of 50-C46XX series 50-C9060/A during operation a suitable distribution block
compression frames with upper and
bottom platens 310x510x50 mm
for a max. vertical daylight of 350
mm. Fragment guard included
M 50-C5600/UP4
Upgrading of 50-C56XX series
compression frames with upper and
bottom platens 310x510x50 mm
for a max. vertical daylight of 350
mm. Fragment guard included
M 50-C6600/UP4
Upgrading of 50-C66XX series
compression frames with upper and
bottom platens 310x510x50 mm
for a max. vertical daylight of 520
mm. Fragment guard included

50-C5652 with distance pieces and second frame option


50-Q0005/UP1 connected to a flexural testing frame 50-C1200/FR

50-C4652 upgraded with 50-C4600/UP4


block testing platens

230 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Accessories for semiautomatic and automatic compression testers

 Accessories

All the accessories can be easily fitted to the machine without the removal of upper platen and spherical seat.

50-C4652 with 50-C9000 50-C4652 with 50-C9070 50-C4652 with 50-C9010

50-C9000 50-C9070 50-C9010

Splitting test on cylinders


Flexural test on concrete beams
Accessories
q STANDARD
EN 12390-6 / ASTM C496 q STANDARD
s50-C9001 Hardboard packing strips EN 12390-5, ASTM C78 - C293, AASHTO
to EN 12390-6. 4x10x345 mm. Pack
M 50-C9000 of 50 T97
Splitting tensile test device for
cylindrical specimens dia. 100x200 s50-C9001/A Hardboard packing M 50-C9010
strips 4x10x550 mm for use with
mm (4” x 8”), 150x300 mm (6” x 50-C9000/A. Pack of 50. Flexural test device for prism
12”) and 160x320 mm moulds 100x100x400/500 mm and
150x150x600/700 mm
The vertical clearance has to be adjusted Splitting test on cubes
using suitable distance pieces considering Double upper bearer for third point test
and concrete block pavers
that the standard height is 325 mm when and centre. Height: 370 mm when adju-
adjusted for 150 mm (6”) and 160 mm sted for 150 mm beams; 320 mm when
dia. cylinders and 275 mm when adjusted q STANDARD: EN 1338, 12390-6 adjusted for 100 mm beams. The 370 mm
for 100 mm dia. (4”) cylinders. vertical daylight can be obtained removing
M 50-C9070 the lower platen.
A Weight approx.: 28 kg Splitting tensile test device for con-
crete block pavers and concrete cubes A Weight approx.: 33 kg
M 50-C9000/A The vertical clearance has to be adjusted
Splitting tensile test device for dia. using the suitable distance pieces. Same as
250x500 mm cylindrical specimens for 50-C9000.

Identical in shape to the model 50-C9000. A Weight approx.: 28 kg


The total height is 400 mm approx. so it
has to be used with the 50-C66XX and
50-C76XX (4000 and 5000 kN cap.) frame Accessories
series.
A Weight approx.: 50 kg s50-C9002 Hardboard packing strips
to EN 1338 and EN 12390-6, 4x15x345
mm. Pack of 50

Testing equipment for the construction industry 231


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Accessories for semiautomatic and automatic compression testers

Distance pieces
sCode Dimensions Weight
Used to reduce the vertical daylight depen- dia. mm approx. kg
ding on the size of specimen considering 50-C9080 200x30 7.3
that the maximum piston travel of all 50-C9081 200x40 9.8
compression testers is 50 mm. 50-C9082 200x50 12.3
50-C9083 200x68 16.7
50-C9086 200x100 25
50-C9084 96x158 9
65-L1000/20 165x20 3.5
65-L1000/30 165x30 5.5
65-L1000/40 165x40 7

How to introduce
distance pieces Upper spherical
seated platen
Lower machine
50-C9082, 9080, 9083, 9081 platen

Distance
pieces

Distance pieces required for:


Machine 4”x8” and 6x12” 100 mm 150 mm 200 mm
series 100x200 150x300 mm cubes cubes cubes
mm 160x320 mm
cylinders cylinders
q.ty code q.ty code q.ty code q.ty code q.ty code

50-C21XX 1 50-C9084 1 65-L1000/40* 1 50-C9084 - - - -


50-C31XX 2 50-C9084
50-C34XX 1 50-C9082 1 50-C9080 1 50-C9082 1 50-C9081 - -
1 50-C9083 1 (not necessary 2 50-C9083 2 50-C9083
for Ø160x320 mm) 1 50-C9081
50-C44XX 2 50-C9083 1 50-C9080 2 50-C9082 1 50-C9082 - -
(not necessary 2 50-C9083 2 50-C9083
for Ø160x320 mm)
50-C54XX 2 50-C9083 1 50-C9080 2 50-C9082 1 50-C9082 2 50-C9083
(not necessary 2 50-C9083 2 50-C9083 - -
for Ø160x320 mm)
50-C46XX 2 50-C9083 1 50-C9080 2 50-C9082 1 50-C9082 2 50-C9083
50-C56XX (supplied with 2 50-C9083 2 50-C9083 - -
the machine)
50-C5800 2 50-C9083 1 50-C9080 2 50-C9082 1 50-C9082 2 50-C9083
50-C5902/FR (supplied with 2 50-C9083 2 50-C9083 - -
the machine)
50-C66XX 3 50-C9086 1 50-C9086 4 50-C9086 3 50-C9086 3 50-C9086
50-C7600/FR 1 50-C9083 1 50-C9083 - -

N O T E
250x500 mm concrete cylinders can be tested on the 50-C66XX machines and 50-C7600/FR frame without distance pieces as the vertical
daylight is 520 mm; 300 mm concrete cubes can be tested with 50-C66XX machine and 50-C7600/FR frame
* included

232 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Accessories for semiautomatic and automatic compression testers (continued)

 Compression test on mortar q STANDARD  Unbonded capping pads


ASTM C109
q STANDARD q STANDARD
M 50-C9032
EN 196 / ASTM C349 ASTM C1231
Compression device to test 50 mm
M 50-C9030 (2”) mortar cubes Used as an alternative method to the sul-
This apparatus is practically identical phur hot capping of concrete cylinder spe-
Compression device to test portions
to model 50-C9030 except the platens, cimens. The system consists of two alloy
of 40x40x160 mm mortar prisms
which are 75 mm dia. and the vertical steel cap retainers and two 15 mm thick
broken in flexure daylight, which is 53 mm. It can also be
The frame is fitted with an upper platen neoprene pads.
used to test microcores. This system is not applicable for expected
with spherical seat that moves vertically
sustained by a spring. The apparatus can strength lower than 10 MPa.
be placed directly on the lower machine A Weight approx.: 8 kg For expected strength over 48 MPa the 70
platen. The height is 188 mm and the shore hardness pads should be used. Pads
vertical clearance of the machine has to are reusable up to 100 times and retainers
be adjusted using suitable distance pieces. are permanent with normal use and care.
See page 232
A Weight approx.: 8 kg
M 50-C0050/HRD5 Test configuration
Upper and bottom platens 40x40
mm with traceable certificate of
surface hardness conforming to
standards
To be specified at time of order.

50-C9032

Unbonded capping pads and retainers

50-C9030 s50-C0122 Capping retainers for 6” dia.


(150 mm) cylinders

s50-C0122/B Capping retainers for dia.


160x320 mm cylinders
 Compression test
The assembly includes upper platen with
on concrete cylinders s50-C0122/2 Neoprene pads for 6” dia.
spherical seat and lower platen.
(150 mm) cylinders, 60 shore A. Set of two
q STANDARD
B Platen dimensions: s50-C0122/3 Neoprene pads for 6” dia.
ASTM C39, AASHTO T22

165 mm dia. x 30 mm (150 mm) cylinders, 70 shore A for cylin-


der strength over 48 MPa. Set of two
M 50-C9049/A A Total weight: 18.5 kg
Compression platens assembly for s50-C0122/4 Neoprene pads for 160
concrete cylenders up to 6”x12” mm cylinders, 60 shore A. Set of two

The semi-automatic and automatic com-


pression testers C46XX and C56XX are
N O T E
fitted with platens and spherical seats
for testing 6”x12” cylinders. To test 4”x8” The total thickness of capping retainers and
cylinders conforming to the above stan- neoprene pads is 50/55 mm which has to be
dards it is required the following assembly added to the heigth of the cylindrical speci-
50-C9049/A men (300 or 6”/304.8 mm) to set the vertical
which is, however, usable up to 6”x12”
specimens. daylight of the compression machine.

Testing equipment for the construction industry 233


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Flexural testing machines


General Frame Specifications
Flexure testing machines 50-C0900/FR series, 100 kN cap.
for standard concrete beams Max. load capacity kN 100
Flexure testing machines Load sensor pressure
100x100x400/500 mm and
transducer
150x150x600/750 mm General description Max. vertical clearance mm 165
Horizontal clearance mm 180
q STANDARD A simple and practical frame developed for Roller size mm 40 dia. x 160 long
EN 12390-5 testing on standard concrete beams. The Distance between
ASTM C78, C293 distance of both pair of loading and sup- upper rollers mm 150, 100
port rollers can be easily adjusted: one of or single roller
the two upper rollers can be removed and Distance between
lower rollers mm 450 and 300
the other placed in the centre for centre
Two point loading Piston travel mm 75
point loading. Overall dimensions
F/2 F/2
M 50-C0900/FR (lxwxh) mm 350x530x665
Weight approx. kg 105
d 100 kN cap. frame complete with
F/2 F/2 rollers, pressure transducer, pede-
d stal and connection kit for separate
d control console  Semiautomatic control console

d d d d As specified in the introduction, all flexu-


l = 3d ral frames, when not part of a complete
L ≥ 3.5d testing system or connected to EN series
d d
F
d semiautomatic compression testers with
l = 3d Digimax 3 unit, can be powered by the
L ≥ 3.5d
Centre point loading d following control console, which includes
the PILOT 3 hydraulic power unit (see page
F
d 213) and the three channels Digimax 3 load
measuring system (see page 214).
d

l/2 l/2 d
M 50-C3032
l = 3d
L ≥ 3.5d Separate control console for com-
l/2 l/2 pression or flexural frame including
l = 3d hydraulic unit and Digimax 3 three
L ≥ 3.5d channels display system. Complete
with pedestal. 230 V, 50 Hz, 1 ph.
Accuracy (when connected to the appro-
priate frame): Class 1 (UNI EN), Class A
(ASTM) starting from 10% of full scale.
Introduction

We propose different flexural frames com-


plete with pressure transducer which can
be connected to our 50-C3052 stand alone
control console, to the other automatic
control consoles AUTOMAX 5 (see page 50-C0900/FR connected to automatic testing
216), SERCOMP 7 (see page 241) etc., or to machine automax 5
existing semi-automatic EN compression
testers with Digimax 3 unit.

Testing method

The EN 12390-5 prescribes both the two


point method (reference method) and the
single point method.

Stand alone control


console 50-C3032

234 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Flexural testing machines (continued)

50-C1200/FR Series 100/150 kN cap.

High stiffness flexure frames

General description

This versatile testing frame has been desi-


gned for minimum deflection at maximum
pressure resulting in very high accuracy. It
is proposed in two different versions with
and withoutn rollers.

M 50-C1200/FR
150 kN cap. frame complete with
rollers, pressure transducer and
Typical application of a 50-C1201/FR frame
connection kit for separate control as part of a complete testing system controlled by ADVANTEST 9 console (see page 247)
console
M 50-C1200/BFR Accessories for 50-C1200/FR
150 kN cap. frame complete with and 50-C1201/FR frames
pressure transducer and connectin
kit for separate control console. M 50-C1200/3
Upper and lower rollers not inclu- Accessory for test frame series
ded C1200 for flexure test on flagsto-
nes and kerbs to EN 1339
M 50-C1201/FR and 1340
100 kN cap. frame complete with Comprising: set of 2 supports and
rollers, load cell and connection kit central loading roller, 620 mm long,
for separate control console 40 mm dia. and top loading swivel
jointed pad 40 mm dia.
M 50-C1201/BFR
M 50-C1200/4
100 kN cap. frame complete with
load cell and connection kit for Accessory for test frame series
50-C1200 fitted with accessory
separate control console. Upper and
50-C1200/3 for third point and
lower rollers not included 50-C1201/FR
centre point flexure test to EN
12390-5
Comprising: 2 rollers 300 mm length,
Frame Specifications 40 mm dia. (1 removable for centre
Models 50-C1200/FR 50-C1201/FR point test); support plate with cylin-
drical seat; rollers span 100, 150 and
200 mm adjustable. Bottom rollers
Max. load capacity kN 150 100
Load sensor Pressure transducer Load cell
not included
Max. vertical clearance mm 207 182 M 50-C1200/7
Horizontal clearance mm 720
Roller size mm 40 dia. x 300 long Pedestal for 50-C1200 series
Distance between upper rollers mm 100 – 150 – 200 or single roller flexural frame. Weight 30 kg
Distance between lower rollers mm Adjustable from 50 to 900 approx.
Piston travel mm 130
Overall dimensions (lxwxh) mm 950x1000x981
Weight approx. kg 175

50-C1200/FR with 50-C1200/3

Testing equipment for the construction industry 235


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Flexural testing machines (continued)

50-C1400/FR Series 150 kN cap.

Universal flexural testing frame

General description

The upper crossbeam can be vertically


adjusted by a hand winch and is located in
position by two pins. It is proposed in two
different versions: with pressure transdu-
cer and with the most accurate load cell. It
is supplied without the flexure attachment,
which has to be selected conforming to the
test to be performed, see accessories.

M 50-C1400/FR
150 kN cap. universal frame com-
plete with pressure transducer and
connection kit. Supplied without
rollers
N O T E 50-C1400/FR with
50-C0013/10 accessory and
M 50-C1401/FR This frame can be used for other applica- 50-C7022 Sercomp 7 automatic
150 kN cap. universal frame com- tions with suitable accessories. control console
plete with load cell and connection
kit. Supplied without rollers
Frame Specifications
Models 50-C1400/FR 50-C1401/FR

Max. load capacity kN 150 150
Load sensor Pressure transducer Load cell
Max. vertical clearance mm Up to 493 with Up to 470 with
50-C1400/3 and 511 with 50-C1400/3 and 490 with
50-C0013/10 50-C0013/10
Horizontal clearance mm 660 660
Roller size mm Not included. See 50-C0013/10 Not included. See 50-C0013/10
Distance between upper rollers mm 100-150-200 with 50-C0013/10 100-150-200 with 50-C0013/10
Distance between lower rollers mm Adjustable from 150 to 1200 Adjustable from 150 to 1200
Piston travel mm 110 110
Overall dimensions (lxwxh) mm 860x1400x1414 860x1400x1414
Weight approx. kg 190 190

Accessories for 50-C1400/FR and 50-C1401/FR frames

M 50-C0013/10
Upper and lower roller assembly for centre and third point test on
concrete beams 100x100x400/500 mm and 150x150x600/750 mm, 40
mm dia. x 300 mm long, to EN 12390-5 and ASTM C78

M 50-C1400/3
Accessory for test frame series C1400 for flexure test on flagstones and
kerbs to EN 1339 and 1340
Comprising: set of 2 supports and central loading roller, 620 mm long, 40 mm dia.
and top loading swivel jointed pad 40 mm dia.

236 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Flexural testing machines (continued)

Specifications
50-C1601/FR SERIES 300 KN CAP. Accessories
Max. load capacity: 300 kN
UNIVERSAL FLEXURAL TESTING FRAME Accuracy conforming to Class 1 (EN 12390-4),
Class A (ASTM E74) from 1% of full scale M 50-C1601/1
Load sensor: strain gage load cell Upper and lower roller assembly
q STANDARD Max. vertical daylight: for centre and third point test on
EN ISO 7500-1; EN 12390-5, (without accessories) 546 mm concrete beams 100x100x400/500
Max. vertical daylight: (with accessories) mm, 150x150x600/750mm,
1338, 1339, 1340; ASTM C78, C293
145 to 349 mm 200x200x800 mm. 40 mm dia,
Horizontal daylight (between uprights): 300 mm long, conforming to EN
General description max. 720 mm 12390-5 and ASTM C78.
Distance between accessory upper rollers:
Weight approx.: 72 kg
This new frame has been designed for adjustable 80 to 500 mm
testing in flexure, using the suitable acces- Distance between accessory lower rollers: M 50-C1601/2
sory, various building materials. adjustable from 80 to 1500 mm Upper and lower roller assembly for
The “C” shaped open structure allows an Piston travel: 110 mm
testing paving flags. Bearers 40 mm
easy and practical front loading but, once B Overall dimensions (lxwxh):
the specimen is in testing position, the dia., length 620 mm.Conforming to
1720x1255x1507 mm EN 1339.
structure is closed by a vertical rod hydrau-
lically controlled which grant high rigidity A Weight approx.: 545 kg Weight approx.: 86 kg
to the system.
Due to this important feature and to the M 50-C1601/3
capacity of 300 kN, this frame is ideal either Upper pad for testing kerbs. To be
for conventional flexural tests or for more used with 50-C1601/2 accesso-
sophisticated determinations as deforma- ry, in place of the upper bearer.
bility tests and ductility index. Fitted with
Conforming to EN 1340.
high precision strain gage load cell.
The frame can be connected to one of the Weight approx.: 10 kg
following consoles:
M 50-C1601/4
-Semiautomatic Control console 50-C3032 Upper platen with spherical seat
(see page 234) and lower platen 165 mm dia. for
-Automax 5 automatic control console, compression test on small size spe-
model 50-C5052 (see page 217) cimens. This unit can also be used
-Sercomp 7 servohydraulic automatic to perform the splitting test on
control console, model 50-C7022 (see
concrete cubes and paving blocks,
page 241)
-MCC 8 servohydraulic Automatic control in conjunction with the accessory
console, model 50-C8422 (see page 244) 50-C9070. See page 231.
-Advantest 9 servohydraulic control Weight approx.: 56 kg
console, model 50-C9842 (see page
247) 50-C1601/FR fitted with 50-C1601/1

The frame can be fitted with various


accessories to perform the following tests:
Accessories for use with the Advantest 9 control console only.
Flexural test on standard concrete
beams to EN 12390-5 (50-C1601/1) They are normally used for tests under displacement control. For more information see
Flexural test on kerbs conf. to EN page 250.
1340 (access. 50-C1601/3)
M 50-C1601/5
Flexural test on paving flagstones
Potentiometric transducer, 110 mm travel, to measure the piston displace-
to EN 1339 (access. 50-C1601/2) ment, complete with attachments. Weight approx.: 5 kg
Energy absorption test on sprayed
concrete conf. to UNI 10834 M 50-C1601/6
(access. 50-C1601/6) Auxiliary testing frame for energy absorption test on sprayed concrete confor-
Flexural toughness of fiber reinfor- ming to UNI 10834. Displacement transducer not included. Weight approx.: 90 kg
ced concrete conf. to ASTM C1550
Compression test on small speci- M 50-C1601/7
mens (access. 50-C1601/4) Auxiliary testing frame for flexural toughness of fiber reinforced concrete con-
This accessory is also used for splitting tests forming to ASTM C1550 using centrally loaded round panel.Weight approx.: 60 kg
on concrete cubes and paving blocks, in
conjunction with the accessory 50-C9070 M 50-C1601/8
(see page 231) conforming to EN 1338. LVDT transducer for determining the specimen deformation, complete with
attachments. For use with the 50-C1601/7 auxiliary frame. Weight approx: 5 kg

Testing equipment for the construction industry 237


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Compression testing frames for separate control consoles

General specification (continued)


50-C4600/FR, C5600/FR, C6600/FR,
C7600/FR MODELS Frame dimensions (mm)
2000/ 3000/ 4000/ 5000 kN cap. Ref. 50-C4600/FR 50-C5600/FR 50-C6600/FR 50-C7600/FR
Cap. kN 2000 3000 4000 5000

qSTANDARD A 1002 1096 1164 1164
EN 12390-4 B 530x310 600x370 705x445 705x445
C 300 (Ø) 300 (Ø) 300x300 300x300
D 350 370 475 475
Introduction E 350 350 520 520
F 481 388 - -
The following compression testing frames G 1473 1468 1454 1454
are proposed for connection to control
consoles to form an Automatic testing Weight kg: 740 970 1950 1950
system. Note. 50-C6600/FR and 50-C7600/FR are supplied without basement.
They are supplied complete with basement,
pressure transducer and connecting hose.
Models 50-C6600/FR and 50-C7600/FR can
also test 250x500 mm cylinders and 300 B

mm cubes. All models can be upgraded for


(L x W)
The design
block testing. See page 225.
D
assures high stiffness
While all the above EN models 2000 to and stability
5000 kN cap. feature a solid four column conforming to the
welded structure, a version of the 3000 kN latest European
frame feature a four prestressed column C
specifications
E

structure and two different load measuring


A

system: pressure transducer (50-C5800/FR) EN Four column


welded frames
and load cell incorporated in the piston for
G

more accuracy (50-C5902/FR).


Trasparent
 EN Four column welded structure fragment
guard
F

General description
Spherical seat
Four column, high stiffness welded frames.
N O T E in lubricating
Compression platens are made from alloy
All machines have to be completed with oil enclosure
steel of minimum hardness of 550 HV 30.
Traceable certificate of surface hardness the suitable distance piece(s) to reduce, if Lateral
is available on order (See 50-C0050/HRD4 necessary, the vertical daylight depending protection
on page 225). The flatness tolerance is on the specimen size. See page 232. to avoid
0.03 mm and the roughness value (Ra) in fragment
the range of 0.4 μm. The spherical seat, in segregation
lubricating oil enclosure, allows initial free
alignment when the initial contact with
the specimen is made and automatically
locks in this position up to the termination
of the compression test as required by the
specification.

Safety features
The load frames are fitted with:
- Ram travel switch which prevents the
excessive piston travel
- Front and rear transparent fragment
guard
- Optional: locking switch to cut off mains
when the door is open.
See accessories 50-C0050/P, page 229.

50-C4600/FR upgraded with 50-C4600/UP4


block platens (see page 225) 50-C5600/FR with distance pieces

238 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Compression testing frames for separate control consoles

 EN Four column welded structure  EN Four prestressed column models General specification (continued)
(continued) 50-C5800/FR, 50-C5902/FR 3000 kN cap.
Frame dimensions (mm)

Ordering information These high stiffness frames are particu- Ref. 50-C5800/FR 50-C5902/FR
larly suitable for research purposes. The Cap. kN 3000 3000
M 50-C4600/FR two versions are identical except for the
A 1097 1207
2000 kN cap. EN compression load cell incorporated in the piston of the
B 560x380 560x380
frame, high standard four column 50-C5902/FR version providing very high C 300 (Ø) 300 (Ø)
solid frame, complete with pressure accuracy starting from the very beginning D 330 330
transducer, connecting hose and of load scale. E 355 355
F 290 290
basement
G 1387 1387
Balanced pre-tensioning system Weight kg: 1040 1150
M 50-C5600/FR
3000 kN cap. EN compression
frame, high standard four column The columns consist
solid frame, complete with pressure of two elements, one B
(L x W)
transducer, connecting hose and contained within the D
basement other. The internal
part is the column
M 50-C6600/FR and works in tension,
4000 kN cap. EN compression whilst the external
frame, high standard four column part is a tube and
C
solid frame, complete with pressure works in compression.

A
E
transducer and connecting hose This configuration
guarantees tensional
G

Schematic balances
M 50-C7600/FR pre-tensioning system.
5000 kN cap. EN compression uniformity at all load levels. The other
frame, high standard four column specifications concerning compression
solid frame, complete with pressure platens, spherical seat and safety featu-
transducer and connecting hose res are identical to those of the EN Four
F

coloumn welded structures.


Standard load frames
(see description on page 220)
Three versions available: 50-C3400/FR
(1500kN cap.), 50-C4400/FR (2000 kN cap)
and 50-C5400/FR (3000kN cap.).

Electronic load cell housed in the ram (model


50-C5902/FR)

Ordering information

M 50-C5800/FR
3000 kN cap. EN compression frame
four prestressed column, high stif-
fness mechanical frame complete
with pressure transducer

M 50-C5902/FR
3000 kN cap. EN compression frame
four prestressed column. Strain
gauge load cell incorporated in the 50-C5800/FR Four prestressed columns frame
50-C6600/FR piston with distance pieces

Testing equipment for the construction industry 239


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Compression testing frames for separate control consoles

Schematic view of the special spherical


Load testing frames seat which assures an homogeneous distri-
2000/ 3000/ 4000/ 5000 kN cap. bution of load over the area of the speci-
men complying with the EN requirements
(continued) for force transfer.

 Traceable certificate
of platen surface hardness

The compression platens of all EN and Pre-


stressed column frame models, can be sup-
plied, as option, with traceable certificate
of surface hardness, specifying at time of
order the following codes:

M 50-C0050/HRD4
Supply of compression frame with Detail of spherical seat in lubricating oil enclo-
traceable certificate of surface sure.
hardness for 300 mm dia. upper and
bottom platens

M 50-C0050/HRD6
Supply of compression frame with
traceable certificate of surface
hardness for 300x300 mm upper and
bottom platens. For 4000 and 5000
kN cap. frames

 Importance of the verification Satisfactory failure


of force transfer

The conformity of compression testers to


the EN 12390-4 requirements in terms of
stability (force transfer) is mainly due to
the frame design, spherical seat and com-
Unsatisfactory failure
pression platens. All our frames are fully
conform to these stringent requirements
which requires the verification of the self-
alignment of machine components and the
restraint on movement of the upper platen
using a special strain gauged column (e.g.
our model 82-E0105/1) connected to a
suitable data acquisition and processing
system (e.g. our model 82-P0804/E).
Unsatisfactory premature sample failure
is caused by an incorrect load application.
The resultant compression resistance can be
significantly lower than the true resistance.

Verification of the force transfer of a compression tester by the strain gauged column
82-E0105/1, digital tester 82-P0804/E, PC, printer and 82-E0804/SOF software ( see page
449 )

240 Testing equipment for the construction industry


CONCRETE TESTING

Compression and flexural testing machines


50
50
.........
Automatic testing systems

Introduction execution, automation and flexibili- different frames.


Test laboratories that examine the ty. The testing systems consist of a Controls has recently improved
mechanical properties of building control console including hydraulic this important line of testing
materials require advanced Test pump and circuit, electrical/electro- apparatus by the new Sercomp 7,
Systems. They also require user nic apparatus and strength measure- MCC 8 and ADVANTEST 9 con-
friendly equipment, rapid set up and ment system, connected to up to 4 trol consoles as follows.

Example of displays Main features


- Drives up to 4 test frames (not simul-
taneously)
- Automatic test performance with PID
closed loop control
- Allows certification of correct test
procedure saving and printing also the
load/time graph
- Allows complex tests with various
phases to be programmed by the user
(e.g. for Elastic moduli determination)
- Programmable load and stress rate
- Programmable test cycles up to 100
Detail of the control panel different ramps
- Unit selection: kN, kgf, lbf
- Languages: English, French, Spanish,
German, and Italian
- Real time plot of stress versus time
- Real time download to PC via RS 232
port
- Software calibration facilities and
linearisation of up to 10 segments
- Real time clock and date
- Resolution 1/65000
- Memory for up to 500 test including
test data, results and load vs. time
plot
- Facility for direct connection to A4
parallel printer
Control menu with icons and immediate
- Remote trouble shooting
graphical representation of main functions

Technical specifications accessories


M 50-C7022/SOF
M 50-C7022 Max. working pressure: 700 bar
Data acquisition and processing sof-
SERCOMP 7 Max. oil delivery: 0.7 litres/min tware for PC ( Data Manager)
Automatic Control Console for Flow control by servo-valve system Includes the routines for remote control
compression and flexure frames Hydraulic port: No. 2 extendable to 3 of Sercomp 7 and print out of customized
or 4 with the options 50-C7022/UP1 or test certificates. For more infomation see
General description page 214.
50-C7022/UP2
Consisting of an hydraulic unit, specially Power: 750 W M 82-Q0800/3
designed for testing machines, driven by Voltage: 230 V, 50 Hz, 1 ph. Serial cable RS232 and RS232/USB
an advanced microprocessor system for (other voltages available on order) adapter for PC connection.
automatic application of the load rate from
values close to zero up to the maximum oil B Dimensions: 470x410x1000 mm
Upgrading options
capacity. The system incorporates a cooling A Weight approx.: 120 kg M 50-C7022/UP1
device for better pressure control and uni-
formity throughout the test. Upgrading of the Sercomp 7 unit
On board FIRMWARE (Main features) for connection to up to 3 cylinders
The control panel includes a large graphic
display with a membrane keyboard for or frames. This option has to be speci-
The installed FIRMWARE enables the per- fied at time of order.
input test data for controlling and moni-
toring all functions all over the test. The formance of general compression, flexural,
splitting tests including also other load and M 50-C7022/UP2
standard unit can be connected to two
loading cylinders or frames but it can be stress ramps. The closed loop control ena- Upgrading of the Sercomp 7 unit
upgraded for connection to up to 4 frames bles the automatic rapid piston approach, for connection to up to 4 cylinders
by adding the upgrading option 50-C7022/ zeroing, user defined load ramp, failure or frames. This option has to be speci-
UP2. See upgrading options. fied at time of order.
detection and unloading.

Testing equipment for the construction industry 241


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Accessories for Sercomp7 Automatic testing system. (continued)

 ACCESSORIES FOR THE DETERMINATION Specifications


OF THE ELASTIC MODULUS OF CONCRETE Suitable for various samples sizes:
cylinders up to dia. 150x300 and 160x300
mm; cubes up to 200 mm and various
q STANDARD sized prisms including 40x40x160 mm
ASTM C469 / ISO 6784 / DIN 1048 / cement samples.
BS 1881:121 / UNI 6556 / Simple and quick fixing system, in a
EN under development. few seconds testing can begin
Highly accurate transducers.
Introduction Feed up to 10 V
The Sercomp 7 can be programmed to Sensitivity 0.02 micron
perform up to 100 ramps so can beasily Travel: ± 1.5 mm
55-C0220
used, with the suitable accessories, for Mechanical full travel blockage to prevent
the determination of the Elastic Modulus accidental damage due to over travel.
of Concrete either in the Analogic mode Gauge length: adjustable from 50 to 160
(with the compressometers 55-C0220 or mm (regulation template included).
55-C0221) or in the Digital mode (with the Minimal axial dimension: 55 mm
Datalog 82-P0908/A, Electronic com-
pressometers 55-C0222/F or 82-P0908/B M 50-P0070/5
with Electric Strain Gauges 82-P0390 to MS Excel spreadsheet for stress-strain
82-P0393). analysis and Elastic modulus processing of
Selecting the Digital mode, the machine concrete samples
has to be fitted with an additional 82-
P0354 pressure transducer and 45-R0023
Three way connector, to send the signal to
the Datalog.

 analogic MODE

M 55-C0220
Concrete cylinder analogic compres-
55-C0221
someter
Used for determining deformation on  DIGITAL MODE
dia. 150x300 mm, dia. 160x320 mm or
dia. 6”x12” concrete cylinders during the
compression test. Complete with 5x0.001 M 55-C0222/F
mm dial gauge and wooden box. Electronic universal extensometer/
Conforming to ASTM C469 compressometer for cylinders, prisms
B Dimensions of wooden box: and cubes. Supplied with short
360x270x260 mm distance piece for use with prisms
A Weight: 4.5 kg approx. 40x40x160 mm, adjusting template Three electronic compressometers
and 2 elastic bands 55-C0222/F fitted to a cylindrical
specimen during the compression stage
M 55-C0221 General description
Concrete cylinder analogic compres-
someter/ extensometer Aluminium and steel structure with integral
Used for determining the axial deforma- high precision inductive transducer. It is
tion and diametrical extension of concrete fixed to the specimen surface with a pair of
cylinder specimens during the compression elastic bands supplied as standard. When
test. Complete with two 5x0.001 mm dial used with a semiautomatic, automatic
gauges and wooden box. compression tester, (Automax 5) or Ser-
Conforming to ASTM C469 comp 7 it has to be connected to a suitable
data logger (e.g. our 82-P0908/A by a
B Dimensions of wooden box:
second pressure transducer and connector
300x280x310 mm
see accessories). On the opposite it can be
A Weight: 9 kg approx. directly connected when using MCC8 and
Dia. 150x300 mm cylinder fitted with three
ADVANTEST 9 automatic control consoles.
55-C0222/F ready for an Elastic modulus
test. The detail above shows the lock/unlo-
cking device of the transducer

242 Testing equipment for the construction industry


CONCRETE TESTING

Compression and flexural testing machines


50
50
.........
Accessories for Sercomp7 Automatic testng system. (continued)

 DIGITAL MODE (continued) On-board firmware Alternative strain gauges method


- Digital calibration of channels with In alternative to the electronic universal
Accessories for Sercomp 7 linear, and polynomial mode extensometer/compressometer is possible
- Recording modes: controlled by time to use the traditional strain gauges, pasted
Not needed when used with MCC 8 and
and/or readings on the specimen surface. In this case
Advantest 9 testing systems)
- Data storing can be activated from hereunder there is the list of the necessary
M 82-P0908/A (for 55-C0222/F) remote with external trigger accessories:
- Independent storing of each channel  
M 82-P0908/B (for strain gauge) M 82-P0398 (1)
with dedicated memory configurable as
DATALOG 8 channels automatic
roll-over Compensation device for the connection
data acquisition and conditioning to the Datalog of up to 4 strain gauges.
- Easy recall and management of stored
unit. 230 V, 50 Hz, 1 ph. readings See note.
This system is used to measure stress and - Alarm threshold can be activated on
strain characteristics of concrete, cement each channel M 82-P0399/A
and rock samples. In the standard con- - Date and clock function Strain gauge application kit
figuration 6 channels are set for strain - Selection of the language
measurements with strain sensors; 2 M 82-P0390/1
channels set for load/pressure measure- Contacts for strain gauges. Pack of 176
ments with transducers. Supplied com- assorted units
plete with RS 232 serial communication
cable. Accessories M 82-P0390
Strain gauge, 9.53 mm gauge length. Pack
General specifications of 5
Hardware
s82-P0354 Pressure transducer
0-700 bar
Number of channels: 8 M 82-P0391
Real resolution: ± 32000 divisions s45-R0023 Three way connector Strain gauge, 20 mm gauge length. Pack
Sampling rate: adjustable up to 3 sam- of 10
ples/sec per channel
Data storage capacity: 256 kB M 82-P0392
User interface membrane keyboard and Strain gauge, 30 mm gauge length. Pack
128x64 pixel graphic display of 10
Communication ports: RS 232 for data
download to PC with Controls D-terminal, 45-R0023
Microsoft Hyperterminal or equivalent
82-P0354
Power supply: 110-230 V, 50-60 Hz, 1 ph.
B Dimensions: 320x250x110 mm (lxdxh)
A Weight: 2.5 kg approx.

Determination of the static modulus of elastici-


ty in compression using a cylindrical specimen
with the application of strain gauges

DATALOG 82-P0908/A, P0908/B

Testing equipment for the construction industry 243


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic testing systems. (continued)

Main features
 MCC 8 MULTIFUNCTIONAL COMPUTERISED CONTROL CONSOLE - Control up of 4 different hydraulic
frames
- High precision and resolution
- Double control system by PC and
keyboard
- User friendly software for
management of the console also for
non-expert users
- Performance of many types of tests
- Remote selection of the frame
- Software calibration and linearisation
facilities

?
- Manual mode and automatic mode
- Real time monitoring of test data
(load, stress, strain, time) either in
graphic format or as data
- Real time processing of test data
(e.g. determination of Elastic
modulus) either in graphic format or
as data
- Hold function for the load
- Input of dimensions and descriptions
of the sample: age, preparation etc.
- Input of test data: client, test centre,
test site etc.
- Input of test parameters and
settings: load rate, peak sensitivity,
50-C8422 with 86-D2999 PC cabinet
closed loop parameters etc.
- Input of data after test completion:
type of failure etc.
- Single and/or batch storage of test
M 50-C8422 MCC 8, stand alone closed of the machine, can also be used in local data in ASCII and/or “Controls”
loop automatic control console for 2 mode in case the PC is not available. defined format
test frames (extendable to 4 as option). The computerised system enable the - Printout of single and/or batch
PC, printer and software included for automatic performance of a number of customisable certificates
compression, flexure, indirect tensile functions as for example: - Capable of importing or exporting
tests and Elastic modulus determina- - Rapid piston approach data files from or to the existing lab
tion. 230 V, 50 Hz, 1 ph. - Zeroing network
- User defined load ramp - Multilanguage software customisable
qSTANDARD - Failure detection with local languages
EN 12390-4, 12390-6, - Unloading etc. (Latin characters only)
12390-5, 196-1 See the Main features for the complete list
ASTM C39, C349, C469, C109 / AASHTO of performances.
T22/ ISO 6784/DIN 1048/BS 1881:121/ - Maximum pump capacity: 3 l/m at low
and, in general, satisfy all other EN and Technical specifications pressure: 1 lpm at high pressure
ASTM standards relating compression and The standard version can control two - Hydraulic ports: up to 4 (standard 2)
flex-ral tests on building materials. frames that can be increased up to four - Flow control by dedicated servo-valve
by the options code 50-C7200/UP1 and system
General description 50-C7200/UP2. - Oil cooling system from ambient
The main feature of this Computerised temperature up to 40°C
Automatic Control System and hydraulic Hydraulic system
unit is the maximum flexibility of the PC - Max. working pressure: 640 bar
used as a friendly interface in terms of - Double stage pumping system:
customisation of test cycle, processing of - high delivery low pressure for fast
input and output data, connection to the approach of the piston
existing laboratory network. The control - low delivery – high pressure for test
panel, which is mainly used for the set up execution

244 Testing equipment for the construction industry


CONCRETE TESTING

Compression and flexural testing machines


50
50
.........
Automatic testing systems. (continued)

 MCC 8 (continued) whole system including the automatic - Units selection (metric and imperial
test execution: rapid piston approach, system).
zeroing, performing of user defined load/ Physical specifications
Electronic and on board firmware
stress ramp, failure detection, unloading,
- Resolution: 132000 divisions - Power rating: 750 W
graphic and numeric management of
- High frequency optimised PID closed - Voltage: 230 V, 50 Hz, 1 ph. or 220 V,
test data and results
loop control 60 Hz, 1 ph. or 110 V, 60 Hz, 1 ph.
- Real time and deferred management of
- 4 channels are available for sensors to tests data and results, either as table or - B Dimensions: 470x410x1000 mm
measure sample strain with Strain graphic format (lxdxh), excluding PC and printer
gauges or Electronic compressometer. - Data-base approach to test data and - A Weight: 120 kg approx., excluding PC
- Basic electrical features of the channels results and printer
conditioners: - Remote selection of the test frame
- Feed from 1 to 10 V DC selected by PC - Manual control of the system available Upgrading options
- Single/dual ended input selected by for easy calibration check
software - Main test data: M 50-C7022/UP1
- Input signal from –2.5 to +2.5 V DC - Sample dimensions and features (type Upgrading of the Sercomp 7 or MCC 8
- Zero and gain calibrated via software exact size, ID, weight, age, density etc.) control consoles for the control of up
- Local and remote diagnostic system - Other test data (client, test site, operator to 3 frames
highlighting malfunctions (includes oil name, dates etc.)
level and clogged filter) - Test settings (reference standard, load M 50-C7022/UP2
- Saving of calibration curves for rate, peak sensitivity etc.) Upgrading of the Sercomp 7 or MCC
immediate connection of various sensors - Single and batch multiformat data 8 control consoles for the control of
- Digital linearisation of the calibration by storage up to 4 frames
automatic multicoefficient change - Printout of single and/or batch
- Date and time function. customised test reports
Compression and flexural frames
- Export of single and/or batch customised
User interface test reports in MS Excel format Select the suitable models on page 234 to
- Language selection: English, Italian, 239.
The system is entirely controlled from the
PC. Display and keyboard are available for French, Spanish plus another language
Accessories
basic factory settings and possible local selected by the user
purposes. (in Latin characters only)
PC cabinet
- Large display 320x240 pixel
- Alphanumeric keyboard s86-D2999 PC cabinet
(For more information see page 338)
- Graphic interface by icons.

PC and software
- PC and printer selected among latest
models
- The PC allows remote control of the

Typical configuration of an Automatic Testing System with the MCC 8 controlling


4 test frames for compression and flexure on concrete and compression and
flexure on mortar samples. PC cabinet 86-D2999 not included (see accessories)

Testing equipment for the construction industry 245


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic testing systems. (continued)

 MCC 8 (continued)

Accessories for the YOUNG ELASTIC MODULUS TEST

s55-C0222/F Electronic universal extensometer/compressometer


(see page 242)
In alternative to the electronic universal extensometer/compressometer is possible to
use the traditional strain gauges, pasted on the specimen surface. In this case
hereunder there is the list of the necessary accessories:

s82-P0398 (1) Compensation device for the connection to MCC 8 of up to 4 strain Compression test screen
gauges. See note.
s82-P0399/A Strain gauge application kit
s82-P0390/1 Contacts for strain gauges. Pack of 176 assorted units
s82-P0390 Strain gauge, 9.53 mm gauge length. Pack of 5
s82-P0391 Strain gauge, 20 mm gauge length. Pack of 10
s82-P0392 Strain gauge, 30 mm gauge length. Pack of 10

N O T E (1) Set of 3 extensometer / compressometers


The MCC 8 is suitable for acquisition of
full wheatstone bridge extensometers
while the strain gauges are 1/4 bridge
type. This compensation device provide for
this compatibility.

Determination
of Elastic modu-
lus of cylindrical
sample

Cyclic test for Elastic Modulus determinaton

Cyclic test for Elastic Modulus determinaton


with graphic indication of the deviations from
the average of the strain readings

150 mm dia. x 300 mm cylindrical sample with


Digital calibration of the strain measuring san- 3 extensometer/compressometers 55-C0222/F
sor and 3000 kN load sensor for the determination of the Elastic Modulus.

246 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic testing systems. (continued)

 MCC 8 MULTIFUNCTIONAL
Servohydraulic testingCOMPUTERISED CONTROL
unit for research andCONSOLE
advanced applications
To perform automatically test
under control of:
LOAD/STRESS, DISPLACEMENT.
AND STRAIN RATE

P.I.D. Closed loop control of


up to 4 different Hydraulic
frames

High flexibility: accurate oil


flow and pressure control
from 2 to 700 bar

Ideal to test Deformability


and Ductility of:
FIBER REINFORCED CONCRETE
SHOTCRETE
CONCRETE WITH POLYMER
FIBRE LINING

50-C9842 ADVANTEST 9
with 86-D2999

Introduction General description Main applications

Controls with over 40 years experience The unit consists of: The performances of the ADVANTEST 9,
within the field of materials testing, wor- - Hydraulic power system besides to the conventional applications
king alongside customers in industry and - Microprocessor control unit where the test ends with the failure of the
research establishment, has resulted in - User interface with large graphic display specimen are related to the more advanced
the most comprehensive range of testing and keyboard, PC and printer applications as the determination of the:
systems, software and test accessories cur- - Interactive software for PC. - Concrete post peak residual strength
rently available. The ADVANTEST 9 can control up to 4 - Concrete fracture toughness, from the
The constant innovation and modern design hydraulic testing frames, of various dimen- complete Hardening + Softening Load
applied to our testing systems, in coopera- sions and capacities, to perform tests under vs. Strain diagram
tion with State Universities, has resulted controlled speed of: - Determination of the Elastic modu-
in the development of the ADVANTEST 9 - Load/stress (e.g. MPa/s; kN/s; etc.) lus.
Servohydraulic testing unit. - Displacement (e.g. m/s; µm/s) The increasing use of new materials in the
- Strain (e.g. strain/s). construction industry has created an incre-
M 50-C9842 The feedback is automatically performed asing demand for new and more complex
ADVANTEST 9. Servohydraulic with P.I.D. closed loop control. and sophisticated tests often related to the
The system controls the displacement of Deformability and Ductility behaviour.
testing unit for compression,
the hydraulic piston as a function of the The Ductility is a fundamental design para-
flexure, splitting tests.
load or stress or strain by a suitable tran- meter, which is related to the seismic risks,
230 V, 50 Hz, 1 ph. sducer. The displacement transducer is micro-fissure due to shrinkage, the fatigue
placed by the user where needed to mea- behaviour, the resistance to shocks.
sure for example the deflection of a beam
under flexure load. The strain transducers
are typically fixed on the specimen for
direct reading.

Testing equipment for the construction industry 247


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic testing systems. (continued)

One of the possible


application of the 50-C9842
ADVANTEST 9.

Control of 4 different frames:


flexure and compression of
cement specimens (double frame
65-L1301/FR with 65-L1300/P)
compression on concrete (frame
50-C5800/FR),
flexure on concrete beams
(frame 53-C1201/FR).
The system is completed by the
86-D2999 PC cabinet

Technical specifications On board firmware User interface


(Main features)
- Max. working pressure: 640 bar - Resolution: max. 1/262000 div. - Large display 320x240 pixel
- Max. oil delivery: 1 litre/min - High frequency P.I.D. closed loop control - Alphanumeric keyboard with function
- Hydraulic ports: n. 4 for four loading - Channels configurations (total n. 8) keys
cylinders or frames - n. 4 for pressure transducers/load cells - Graphic interface by icons
- Flow control by dedicated servo-valve - n. 1 for displacement transducer - PC and printer (selected within the most
system - n. 3 for strain transducers (strain gau- updated models).
- Oil cooling system included for ambient ges).
temperature up to 40°C. Physical specifications
The above standard configuration can be
modified to order upon confirmation of the - Power: 750 W
user specifications. - Voltage: 230 V, 50 Hz, 1 ph. (other volta-
ges available on order)
- Dimensions: 470x410x1000 mm (lxdxh),
excluding PC and printer
- Weight: 120 kg. Excluding PC and prin-
ter

Detail of the hydraulic block for the connection Detail of the main electronic boards
of 4 frames

248 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic testing systems. (continued)

Interactive software and parameter either in graphic or - Real time variation of the settings inclu-
numerical format ding the control method (load, displace-
To perform: - File management by building materials, ment or strain)
- Remote control of the system tests, specifications, clients etc. - User-friendly interface.
- Monitoring and display of all test data - Print of standard or customised test certificate

Main test setting

Results of flexure test on a fiber reinforced concrete Typical setting of a strain controlled test
beam performed under deflection rate control

Virtual gauges indicating the actual reading of the sen-


sor in percentage respect the full scale. It’s an excellent Digital calibration of
tool for correct transducers positioning. a 250 kN load sensor

Typical construction materials Advantages of the ADVANTEST system


tested for ductility
In spite of the complexity of the above
The materials, which are increasingly tested tests the ADVANTEST 9 remains a simple
for Ductility are the following: and easy machine to use for both conven-
- Fiber reinforced concrete (FRC) tional applications and research purposes.
Conforming to UNI 11039-2, EN 14651 The outstanding Flexibility of the system
ASTM C1018 allows a wide range of test and load appli-
- Sprayed concrete cations from few kN to 5000 kN, as it has
Conforming to UNI 10834, EN 14488-3, been specially designed and developed for
EN 14488-5 the construction industry.
- Concrete with polymer fibre lining The result is an extremely convenient
(FRP) and other similar materials. Quality and Performances/Price ratio.

Fiber reinforced beam broken under flexure


measuring the crack opening displacement
(COD) performed with ADVANTEST 9, flexural
frame 50-C1201/FR and accessories

Typical fiber reinforced beams broken under


flexure with ADVANTEST 9, flexure frame and
accessories
Measurement of energy absorption of a round
slab performed with ADVANTEST 9, flexural
frame 50-C1201/FR and accessories

Testing equipment for the construction industry 249


50 Compression and flexural testing machines. . . . . . . . .
CONCRETE TESTING

Automatic testing systems. (continued)

Auxiliary testing frames


and test accessories

Determination of toughness of fibre Determination of energy absorption Determination of first crack strength
reinforced concrete of sprayed concrete and ductility of fibre reinforced concrete

qSTANDARD qSTANDARD qSTANDARD
ASTM C1018 UNI 10834 UNI 11039-2

M 50-C1200/5 M 50-C1200/6 The test is performed with the flexure


Auxiliary testing frame for the Auxiliary testing frame for energy frame 50-C1201/FR and the following
measurement of deflection during absorption test on sprayed concrete accessories:
the flexure tests on 100x100x400/500 mm specimens To perform the test, the tran-
and 150x150x500/600 mm. To be used sducer 82-P0331/D1 and the magnetic
Accessories
with the 50-C1201/FR or 50-C1601/FR holder 82-D1260 are also required. See
flexural frames. Displacement transducers accessories.
not included to be ordered separately. See s82-P0331/E
High precision Displacement tran-
accessories. sducer to measure Crack Tip Opening
Displacement (CTOD) and Crack
Accessories Mouth Opening Displacement (CMOD).

s82-P0331/C
High precision displacement transducer,
10 mm travel. No. 2 needed to perform
the test

s82-P0331/2
Electric mean device for 2 or 3 displa-
cement transducers 82-P0331/C

82-P0331/E

Specifications
Auxiliary testing frame 50-C1200/6 for test
on sprayed concrete specimens fitted to the
Capacity: 5 (3 to 8) mm
50-C1201/FR frame. Comprising supporting Rated output:
square base and loading element 2.5 mV/V (5000x10 -6 strain)
Sensitivity: 1000x10-6 strain/mm
Accessories Non-linearity:1%RO
Temperature range: 0 to +40°C
s82-P0331/D1 Input/output resistance: 350 ohm
High precision displacement transducer, Recommended exciting voltage:
50 mm travel.
Less than 2 V
50-C1200/5 Auxiliary testing frame for the Allowable exciting voltage: 10 V
s82-D1260
measurement of deflection under flexure test
fitted to the 50-C1201/FR flexure frame Magnetic transducer holder Input/output cable:
3mm dia., 0.09mm2, 4-core cable, 2 m

M 82-P0331/3
Electric mean device for 2 or three displa-
cement transducers 82-P0331/E

N O T E
Three transducers needed to perform the
test conforming UNI 11039: N. 2 for COD
test and N.1 for CMOD test
82-P0331/C 82-P0331/D1 82-D1260

250 Testing equipment for the construction industry


CONCRETE TESTING
50
. . . . . . . . . Compression and flexural testing machines
Automatic testing systems. (continued)

Determination of first crack strength Determination of the static modulus


and ductility of fibre reinforced concrete of elasticity in compression
(continued)

qSTANDARD
ISO 6784 / ASTM C469 / DIN 1048 / UNI
6556 / BS 1881:121

The ADVANTEST 9, connected to a suitable


compression frame (see pages 238 and
239) can also be conveniently used for
the above determination. We propose two
methods: 150 mm dia. x 300 mm cylindrical sample with
- By the electronic compressometer- 3 extensometer-compressometers 55-C0222/F

82-P0331/2, 82-P0331/3
extensometer 55-C0222/F.
- By strain gauges applied on the speci-
men

Accessories
Compressometer / Extensometer
method

M 55-C0222/F
Electronic universal extensometer/com-
pressometer.
For detailed information see page 242
Set of 3 extensometer-compressometers
55-C0222/F

Determination of High
(FRC
h ductility specimen
F with
t high % of fibres)
Elastic modulus of
cylindrical sam-
ple using surface Averagee ductility specimen
A
((FRC with medium
m % of fibres)
Load (kN)

mounted strain
gauges
Brittle
t specimen
(plain
i concrete
r or FRC with
t low % of fibres)

Net Deflection (mm)

Typical diagram of beam under flexure test. The


energy absorbed is the area below the load - Deflection
curve.
The use of reinforcing fibres increase the capacity
Strain gauges method to absorb energy resulting in higher ductility of the
material.

M 82-P0390 to 82-P0392
Strain gauges.
For detailed information see page 243.

Testing equipment for the construction industry 251


54 Fresh concrete testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Workability and consistency / Sampling fresh concrete

 Workability and consistency

The following table gives information regarding the type of concrete, the testing method, specification and apparatus.

Test Slump Flow Vebé Waltz cont. Kelly K-slump Flow


methods cone table ball table

sCode 54-C0149/A 54-C0151/A 54-C0195 54-C0146 54-C0142 54-C0144 54-C0164
54-C0150/A

Standards EN 12350-2 EN 12350-5 EN 12350-3 EN 12350-4 ASTM C360 ASTM C1362 AASHTO
ASTM C143 DIN 1048 T120
AASHTO T119
etc.
For consist- 2, 3, 4 3, 4, 5 1, 2 3, 4, 5 3, 4, 5 3, 4, 5 2, 3, 4, 5
ency classes
Sensitivity 10–200 mm 340–600 mm 5–30 s 1.04–1.46 - 25–75% 40-110
range(1)
For field Yes Yes No Yes Yes Yes No
testing
For laborat. Yes Yes Yes Yes Yes Yes Yes
testing
Note.
(1) Limits in which the test is considered sensitive expressed in units related to the relevant specification.
Important note. Part of the information given in this table are our interpretation of the different specifications.

 Sampling fresh concrete  Slump test Slump cone test sets


We propose different models: the standard
one particularly suitable for laboratory
q STANDARD testing and the portable model very prac-
EN 12350-2, BS 1881:102, ASTM C143, tical for site testing. A number of parts
AASHTO T119, UNI 9418, NF P18-305 and accessories are however available for
particular requirements.
Slump cones
M 54-C0149
M 54-C0149/A Steel slump cone test set
Slump cone
Manufactured from sheet steel protected Including:
against corrosion. Top dia. 100 mm, base 54-C0149/A Steel cone
54-C0100 dia. 200 mm, height 300 mm. Weight 86-D1310 Metal tray 600x600x80 mm
approx. 2 kg.
55-C0140
Steel tamping rod dia. 16x600 mm
q STANDARD M 54-C0150/A
54-C0149/5 Steel rule. 300 mm long
EN 12350-1 Stainless steel slump cone
Same as above but manufactured from 86-D1611 Aluminium scoop
M 54-C0100 stainless steel Slump test (continued)
Stainless steel scoop
- Seamless
125 mm dia. x 250 mm long, 5 kg capacity, - Heavy
duty, 54-C0149
ideal for taking increments of concrete. thick and
robust
A Weight approx.: 1.1 kg - Also
available
in stain-
less steel

54-C0149/A, 54-C0150/A

252 Testing equipment for the construction industry


CONCRETE TESTING
54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fresh concrete testing
Workability and consistency

 SLUMP TEST (continued) Accessories  Flow table test

M 54-C0149/B s55-C0140 q STANDARD


Steel tamping rod dia. 16x600 mm
Portable slump cone test set EN 12350-5
Complete with metal base plate s55-C0140/A
55-C0149/B1 and 55-C0140/A graduated Graduated steel tamping rod dia. M 54-C0151/A
tamping rod. Clamps on the base hold the 16x600
Concrete flow table
cone for filling and tamping. After the
cone is removed, the handle raises over the
s54-C0149/5 Steel rule. 300 mm The apparatus consists of a double wooden
long table measuring 700x700 mm and hinged
specimen and the slump is measured using at one side. The top table is covered with a
a 22 cm scale engraved in 1 cm increments s54-C0149/1 flat metal plate 2 mm thick, inscribed, and
Metal base plate 600x410 mm
on the end of the rod. The set of compo- protected against corrosion. The galvanised
nents are fitted together for easy carrying. s54-C0150/P2 Slump cone funnel steel cone has a top 130 mm dia., base 200
mm dia., and is 200 mm high. Supplied
A Weight approx.: 8 kg s54-C0149/B1 Base with clamps and complete with wooden tamping rod.
measuring bridge for 54-C0149/B and
54-C0150/C
M 54-C0150/C
s86-D1611 Aluminium scoop A Weight approx.: 30 kg
Portable slump cone test set.
Stainless steel cone s86-D1671 Fine wire brush
Same as 50-C0149/B but fitted with Spare parts
54-C0150/A stainless steel cone.
M 54-C0150
s54-C0151/1 Flow cone
Stainless steel slump cone test set
Comprising stainless steel cone, tamping s54-C0151/2 Wooden tamping rod
rod, steel tray, slump scale, scoop and
hopper.
55-C0140/A
A Weight approx.: net 8 kg
Graduated
tamping rod Spare parts

s54-C0150/A Stainless steel slump


cone. Weight approx.: net 2 kg

54-C0149/B1
86-D1671
86-D1611 54-C0151/A

54-C0149/5
54-C0149/B, 54-C0150/C 54-C0150/P2
55-C0140/A
54-C0149/1
- Strong and robust
- Very practical
- Ideal for field use

54-C0149/B during operation. The handle raises 54-C0150


over specimen and slump is measured using the
54-C0149/B, 54-C0150/C carrying position compacting rod engraved in 1 cm increment

Testing equipment for the construction industry 253


54 Fresh concrete testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

SCC, Self Compacting Concrete

 SCC testing apparatus V-Funnel Test L-Box Test

Slump-Flow Test
q STANDARD q STANDARD
EN 12350-9 EN 12350-10

q STANDARD For determining the V-funnel flow time for For determining the passing ratio of self-
EN 12350-8 self-compacting concrete. The test is not compacting concrete. The test is performed
suitable when the maximum size of the with the following apparatus:
For determining the slump-flow and t500
aggregate exceeds 20 mm. The test is per-
time for self-compacting concrete. The test M 54-C0147/B
formed with the following apparatus:
is not suitable when the maximum size of
the aggregate exceeds 40 mm. The test is L-Box apparatus
M 54-C0147 Made from stainless steel. Complete with
performed with the following apparatus:
V-Funnel apparatus removable filling hopper.
Made from stainless steel and fitted with
M 54-C0149/D
a watertight sliding gate and supported B Overall Dimensions: 700x200x600mm
Slump cone by a frame to assure the top funnel hori-
Manufactured from sheet steel protected
A Weight: 18 kg approx
zontal.
against corrosion. Top dia. 100 mm, base
dia. 200 mm, height 300 mm. B Overall dimensions: 920x570x300mm
A Weight approx.: 6 kg
A Weight approx.: 2 kg
M 54-C0149/20
Plate
Made of steel, 900x900 mm with engraved
200 and 500 mm dia. circles.

A Weight approx.: 10 kg
54-C0147/B

Sieve segregation test

q STANDARD
EN 12350-11

For determining the sieve segregation resi-


stance of self-compacting concrete. This
test is not applicable to concrete con-
taining fibres or lightweight aggregates.
The test is performed with the following
54-C0147/C
apparatus:

M 54-C0147/F
J-Ring Test 54-C0147 Sieve segregation test set
Including 300 mm dia. perforated plate
q STANDARD sieve, 5 mm square apertures; pan and
EN 12350-12 plastic bucket 11 litres cap.
For determining the passing ability (measu- A Weight: 3 kg approx
red by the blocking step), the flow spread
and t500J flow time of the self-compacting
concrete as the concrete flows through
the J-ring. The test is performed with the
following apparatus:

M 54-C0147/C
J-Ring apparatus
Made from stainless steel, with 16 bars 18
mm dia.

A Weight: 10 kg approx. 54-C0147/C with 54-C0149/20 54-C0147/F


and 54-C0149/D
254 Testing equipment for the construction industry
CONCRETE TESTING
54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fresh concrete testing
Workability and consistency

 Degree of compactability  Vebé test  Kelly ball method

q STANDARD q STANDARD q STANDARD


EN 12350-4 EN 12350-3 ASTM C360

M 54-C0146 M 54-C0195 M 54-C0142


Waltz container Vebé consistometer. Kelly ball
The apparatus consists of a metal box with 230 V, 50 Hz, 1 ph.
handles. This test
method
is used to
B Dimensions: 200x200x400(h) mm determine the
A Weight approx.: 5 kg penetration
of a hemis-
pherical metal
weight into
54-C0142 freshly
mixed concrete, which is related to the
workability of the concrete. The apparatus
consists of a cylinder with one end having
a hemispherical shape and the other end
fitted with a graduated handle. The weight
assembly is lowered through a frame into
the concrete and the penetration mea-
sured.

54-C0146
54-C0195
A Weight approx.: 15 kg
 Workability of concrete.
 K-slump method
NF method
This test method is a variation of the simple
q STANDARD slump test and subjects the concrete to q STANDARD
NF P18-452 vibration after removal from the slump ASTM C1362
cone. The time taken for the concrete to be
M 54-C0152 recompacted is taken as a measure of wor- M 54-C0144
kability. The small vibrating table operates
Concrete workabilimeter. K-slump tester
at a fixed amplitude and frequency, and in
230 V, 50 Hz, 1 ph. the test a plastic disc is placed into contact This device is
with the upper surface of the concrete. The used to deter-
General description and specifications test is completed when the lower surface mine the wor-
of the disc has been completely coated kability and
Used to verify the homogeneity of concrete degree of com-
with cement grout.
in relation to its workability or plasticity. paction of fresh
This test method has particular applica- concrete after
tions for concretes containing chemical B Overall dimensions:
54-C0144 being placed
admixtures. The apparatus consists of a 700x260x380 mm (hxwxd)
in the forms.
metal box divided into two parts and A Weight approx.: 90 kg
fitted with an electrical vibrator system. It can be used for in-situ measurements or
During operation the concrete is poured inside test moulds and forms. Results can be
into the first section of the box and then correlated against the slump test.
the dividing plate is removed. The vibrator The operation is very simple, insert the
is immediately switched on and the time tester into the concrete up to the level of
is recorded when the concrete has spread the disc, after 60 seconds, a measuring rod
uniformly across the whole box. is lowered onto the surface of the concrete
and the K-slump is read directly on a scale.
Power: 300 W The calibrated hollow tube has a diameter
of 20 mm.
B Overall dimensions:
800x400x400 mm
B Total length: 300 mm
A Weight approx.: 30 kg
A Weight approx.: 500 g
54-C0152

Testing equipment for the construction industry 255


54 Fresh concrete testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Workability of no-slump concrete

 Gyratory compactor to measure The machines are supplied complete with one 100 mm dia. mould and accessories to
perform the test.
the workability
Both models are supplied complete with WIN-ICT software for the machine control, Data
of no-slump concrete
acquisition and compaction curve processing and Excel Macro for gyratory compaction
test complete of data processing. PC not included.
Specification
q STANDARD
NT Build 427
54-C0252/C 54-C0251/A
(Scandinavian NORDTEST method)
Specimen size 100 mm dia. x 90÷130 mm height
Introduction Gyratory angle (calibrated by 40 mrad (2° 17”) fixed adjustable from 0 to 50 mrad
Internal Load Simulator see page 390) (2° 86”)
Since 1985 the gyratory compactor has
been used for concrete materials in Finland Number of cycles adjustable from 2 to 512
and Scandinavia. The method is used for Rotation speed 30 to 120 cycles/min, adjustable
mix design and quality control mainly in
Vertical pressure 60 to 320 kPa, adjustable
concrete product plants, where low wor-
kable and zero slump concrete is used (for Working air pressure 8 bar
such products as hollow-core slabs, tubes
and paving blocks). The method is used for: Recommended air supply 10 bar (with 5 μm filter)
mix design simulating selected production Vertical pressure gauge range 0-10 bar two gauges: range 0-10 and
processes specimen preparation for streng- 0-4 bar
th tests (fresh and cured) research of mix Shear force measurement no yes, by load cell installed
related phenomena (workability, curing
time, admixtures etc.). Dimensions 350x480x930 mm approx. 500x600x1100 mm approx.
Weight 55 kg approx. 95 kg approx.
The 100 mm dia. mould allows use of a
mix with max. 16 mm aggregate size. The
compaction principle is similar to that for
asphalt materials, see page 403. Spare parts
We propose two versions, with pneumati- s54-C0250/C5 100 mm dia. mould
cally operated vertical pressure: for concrete gyratory compactors
50-C0252/C standard model

and the most sophisticated version


50-C0251/A which can also measure in
real time the shear resistance of the mix
during compaction.

M 54-C0252/C
Gyratory compactor for cement and
concrete. Standard version. 230 V,
50-60 Hz, 1 ph. 54-C0251/A Gyratory compactor Research
version
M 54-C0251/A
Gyratory compactor for cement and
concrete. Research version with
shear resistance measurement.
230 V, 50-60 Hz, 1 ph.

54-C0252/C Concrete Gyratory compactor,


standard version

54-C0250/C5 Mould

256 Testing equipment for the construction industry


CONCRETE TESTING
54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fresh concrete testing
Workability and consistency / Fresh concrete analysis

 Analysis of freshly mixed concrete.  Density of fresh concrete  DETERMINATION OF WATER/CEMENT


French LCPC method RATIO IN FRESH CONCRETE
Joisel apparatus q STANDARD
EN 12350-6 – ASTM C29, C138 M 54-C0237/L
M 54-C0153 Cementometer L, microwave meter
M 54-C0167/1
Joisel apparatus dia. 140x220 mm for rapid determination of Water/
Unit weight measure 10 litres cap. Cement ratio in fresh concrete. For
high. Weight approx. 1.5 kg 200 mm dia. x 320 mm high, 4 mm thick
low water cement ranges (0.25-0.5)
with machined rim and base internal radius
Description of 20 mm.
M 54-C0237/R
Designed for the separation of concrete Cementometer R, microwave meter
into its various components, cement, sand,
A Weight approx.: 8 kg
for rapid determination of Water/
aggregates. The test procedures involves
Cement ratio in fresh concrete.
quite simply the weighing of the sample
before and after washing.
For regular water cement ranges
(0.35-0.7)

General Description
By utilizing the latest microwave and
microprocessor technologies this appara-
tus can determine the water content of
freshly mixed concrete and mortar. The
meter uses a two prong sensor that, when
inserted into the material, measures its
54-C0167/1 complex dielectric constant. As the die-
54-C0153 lectric constant of water is four to eight
 Unit weight measures times greater than most aggregates and
cements, changes in water content directly
effect the sensor output that is conver-
 Water testing
sCode Capacity Weight ted by the integrated microprocessor into
(litres) (kg) water/cement ratio by calibration curves
q STANDARD
54-C0166/2 2 2 pre-set in the meter for standard cement
EN 1008 – DIN 4030 – EN 206 type I, II and III. It can also be programmed
54-C0166/1 3 3
54-C0166 5 4 with up to 10 mix design by the user.
M 54-D1866 54-C0167 10 6 The meters can store over 150 readings
Water test set for concrete mixing 54-C0168 14 9 with the time and date for future referen-
water 54-C0169 28 11 ce. Data can be recalled via RS 232 interfa-
ce to a PC running WIN95/WINNT.
General description and specifications
Specification
Reagent kit with water proof colour sca-
les, dropping bottles and test strips for
Water/Cement ratio range:
about 50 determinations each of pH, total
approx 0.25-0.5 (model 54-C0237/L)
hardness, carbonate hardness, magnesium,
approx. 0.35-0.7 (model 54-C0237/R)
ammonium, chloride, sulphate, lime dis-
solving CO and odour (sulphidric acid). Power: 2AA Batteries
2

Supplied in a plastic case. Display: 2x16 Char. Trans-reflective


Data link: RS 232
B Dimensions: 350x300x50 mm 54-C0166 to 54-C0169
A Weight: 2 kg approx.
A Weight approx.: 1.7 kg

54-D1866 54-C0237/R 54-C0237/L

Testing equipment for the construction industry 257


54 Fresh concrete testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Air Content / Setting time

 Air content of fresh concrete M 54-C0170/F  Setting time by penetration


Air entrainment meter pressure
q STANDARD gauge type, 7 litres cap. q STANDARD
EN 12350-7, ASTM C231, AASHTO T152 ASTM C403, AASHTO T197, UNI 7123
- Faster testing – fewer pump strokes
M 54-C0170/L - Quick action clamping system M 54-C0143
Air entrainment meter water - Large 90 mm dia. gauge Concrete mortar penetrometer
- Lightweight, durable and compact
column type - Not affected by changes in barome-
The apparatus consists of a spring loading
tric pressure device which is graduated from 1 to 100
General description - Direct pressure gauge reading in the daN, supplied complete with a set of nee-
nearest 0.1% up to 6% and 0.2% dle points of 650, 325, 160, 65, 32, and 16
It is used for determining the air content in from 6 to 10%
fresh concrete. Designed for accuracy, this mm2 area. A sliding ring indicates the load
meter is ruggedly constructed for field use reached. Supplied complete with carrying
and has capacity of 5000 cm3 for use with case.
concrete with 50 mm max. size of aggre-
gate. The meter is made of stainless steel. A Weight approx.: 5 kg
Four C-clamps secure the cone top to the
bottom container and are so hinged that
they may be quickly locked. The container
of the air meter can also be used for the
determination of the yield of concrete. The
meter is equipped with a calibrating cylin-
der to enable the engineer to quickly check
its accuracy, tamping rod and air pump.
Capacity: 5 litres
Air content range: 0-10%, marked on
the glass column 54-C0170/F
Divisions: 0.1% 54-C0143
This modern meter utilizes the principle
Gauge: range 0-2.5 bar, division 0.05 bar
of Boyle’s Law and consists of a flanged M 54-C0145
A Weight: cylindrical vessel and cover assembly incor-
14 kg approx. porating a pressure gauge air pump and Concrete pocket penetrometer
valves. The base can also be used for unit Stainless steel plunger 32.3 mm2 (1/20
weight measurement of fresh concrete sq. in.) area; plunger graduated 0-5 MPa;
and aggregates. Supplied complete with weight 0.3 kg approx.
calibration set.

Specifications

Capacity: 7 litres
Air content range: 0-10%
Graduations: 0.1% up to 6%; 0.2%
from 6 to 10%
A Weight approx.: 10 kg
54-C0145

54-C0170/L

- To evaluate the initial set of concrete M 54-C0148


- Gives instant field or laboratory estimate Concrete pocket penetrometer dial
of concrete condition
- Large dial scale calibrated either in MPa
model
or p.s.i. Stainless steel plunger 32.3 mm2 (1/20 sq.
- Readings locked in position until relea- in.) area, 57 mm dia. dial, dual scale, 0–5
sed by push button MPa and 0–700 p.s.i. Complete with plastic
case and instructions. The calibration can
be easily verified with an ordinary balance.
A Weight 0.2 kg approx.
54-C0148

258 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Making concrete specimens

 Concrete mixers

These models have been selected for labo-


ratory and field use to prepare concre-
te specimens and samples. The pan type
models 55-C0199/B and 55-C0199 assure
the best uniformity and efficient mixing.
The drum type model 55-C0196/1 is more
suitable for field use to prepare low-
medium strength concrete.

M 55-C0196/1
115 litres drum type concrete
mixer. 230 V, 50-60 Hz, 1 ph.

A lightweight but sturdy concrete mixer.

Capacity: 115 litres


Yield: 75 litres
Power: 370 W
B Overall dimensions: 55-C0199
800x1400x1300 mm
A Weight approx.: 50 kg

M 55-C0199
130 litres mixing capacity pan type
mixer. 380 V, 50 Hz, 3 ph.

M 55-C0199/B
120 litres mixing capacity pan type
mixer. 380 V, 50 Hz, 3 ph.

General description and specifications


An extremely mobile mixer, equipped with
a manually controlled discharge for easy
unloading of the mixer into a suitable con-
tainer or wheelbarrow. The mixing blades
and paddle are produced from a special
steel to resist wear, and to ensure a fast
and effective mixing operation.
55-C0199/B

Power: 600 W (55-C0199/B) and 3000 W


(55-C0199)
55-C0196/1
Pan capacity: 120 litres (55-C0199/B)
and 160 litres (55-C0199)
Mixing capacity: 60 litres (55-C0199/B)
and 130 litres (55-C0199)
B Overall dimensions: 940x810x1520
mm (55-C0199/B) and
1000x1880x1500 (55-C0199)
A Weight approx.: 87 kg approx.
(55-C0199/B) and 230 kg approx.
(55-C0199)

Testing equipment for the construction industry 259


55 Hardened concrete testing. . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Making concrete specimens.


Cube, cylinder and beam moulds

 Cube AND CYLINDER moulds  Large size cube moulds  Split field metal cylinder moulds

Cast iron construction, the 150 mm size M 55-C0100/M20 Easy transportable and practical. They can
is offered in two versions: 4 parts and be opened totally by lateral hinges.
two parts. 100 and 150 mm models can 200 mm steel cube mould
be supplied complete with certificate of Weight: 29.5 kg
compliance stating the individual verifica- sCode Dimensions Weight
tion with certified instruments. See code M 55-C0100/M30 dia. x h. (mm) kg
55-C0100/M10C (for 100 mm cube), and
300 mm steel cube mould 55-C0100/MC15A 150x300 8.5
55-C0100/M15C (for 150 mm cube).
Weight: 98 kg 55-C0100/MC16A 160x320 11
M 55-C0100/M10
Cast iron cube mould, 100 mm size,
4 parts model. Conforming to
EN 12390-1
Weight: 8.5 kg approx.

M 55-C0100/M10C
Cast iron cube mould, 100 mm size,
4 parts certified model.
Conforming to EN 12390-1
Weight: 8.5 kg approx.
55-C0100/M20
M 55-C0100/M15L 55-C0100/MC15A,
Cast iron cube mould, 150 mm size, 55-C0100/MC16A
4 parts model  Steel cylinder moulds
Weight: 17 kg approx.
q STANDARD
M 55-C0100/M15 EN 12390-1
Cast iron cube mould, 150 mm size,
 Beam moulds: steel construction
ASTM C39, AASHTO T23-T126
2 parts model. Conforming to
EN 12390-1 Top and bottom ring, base plate and
internal surface totally machined. Dia. sCode Dimensions Weight
dxhxl (mm) (kg)
Weight: 18 kg approx. 150x300 mm model can be supplied with
certificate of compliance stating the indi- 55-C0100/MB10 100x100x400 17.5
M 55-C0100/M15C vidual verification with certified instru- 55-C0100/MB15 150x150x600 33.5
Cast iron cube mould, 150 mm size, ments. See code 55-C0100/MC15C.
2 parts certified model.
Conforming to EN 12390-1 sCode Dimensions Weight
Weight: 18 kg approx. dia x h. (mm) (kg)
55-C0100/MC10 100x200 5.5
55-C0100/MC15 150x300 10
55-C0100/MC15C(1) 150x300 10
55-C0100/MCIN 6x12 inch 17
55-C0100/MC16 160x320 18
55-C0100/MC25 250x500 80
(1) EN certified model
55-C0100/MB15

55-C0100/M15L, 55-C0100/M10

55-C0100/M15 55-C0100/MC15, 55-C0100/MC16

260 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Making concrete specimens.
Plastic cube and cylinder moulds

 Plastic cube and cylinder moulds

General description and specifications


A one piece mould manufactured from a
robust plastic which is resistant to shock
and abrasion. Ideal for field use, the spe-
cimen is ejected from the mould by com-
pressed air requiring only a simple clean 55-C0100/P102
and oiling before being ready for use again.
55-C0100/PC15A, 55-C0100/PC10A

Cube moulds Plastic dia. 160x320 mm cylinder mould

Three sizes available: 100, 150 and 200 M 55-C0100/PC16


mm. The 100 mm is also available in the Plastic cylinder mould 160 dia. x320
two-gang version. All models are supplied mm
complete with bottom stopper and plastic
sheet. The 150 mm version only is supplied A Weight: 2.5 kg approx.
complete with polystyrene cover for safe
transportation and thermal protection.

M 55-C0100/P10 55-C0100/P20, 55-C0100/P15, 55-C0100/P10


100 mm plastic cube mould
Hard plastic splitting cube and
A Weight: 0.57 kg approx.
cylinder moulds
M 55-C0100/P102
Main features
100 mm two-gang plastic cube
- Precise and economical
mould
- Metal bottom and rims for long life
A Weight: 1 kg approx. - Easy demoulding
- Easy to handle
M 55-C0100/P15 - Ideal for site use
Kubo 15®, 150 mm plastic cube 55-C0100/PC16
mould with polystyrene cover, base M 55-C0100/P15A
sheet and stopper Hard plastic 150 mm splitting cube
Weight: 1.3 kg approx. mould
M 55-C0100/P156 A Weight: 2.7 kg approx.
Accessories for making specimens
Kubo 15®, 150 mm plastic cube M 55-C0100/PC10A
mould. 6 pieces package Dia. 100x200 mm hard plastic split- s55-C0140 Tamping rod
Shipping dimensions: 730x265x435 mm 16 mm dia. x 600 mm
ting cylinder mould
A Weight: 9 kg approx. A Weight: 0.9 Kg approx. s55-C0140/1 Tamping bar 380 mm
long x 25 mm sq.
M 55-C0100/P20
M 55-C0100/PC15A s55-C0140/3 Tamping rod 10 mm
200 mm plastic cube mould dia. x 250 mm
Dia. 150x300 mm hard plastic split-
A Weight: 2.4 kg approx ting cylinder mould s55-C0140/2 Steel straightedge
Accessories and spares
A Weight: 1.7 Kg approx. s55-C0119/5 Specimen
mould spanner
s55-C0100/P15T Filling hopper for s55-C0139/A Mould oil, 10 kg can
55-C0100/P15 cube moulds. Stainless
steel
s86-D1306/4 Heavy duty mixing tray
s55-C0100/P15W Polystyrene cover
with stopper for Kubo 15®. Pack of 20
pieces

s55-C0100/P15KPlastic sheet for


Kubo 15®. Pack of 50

s55-C0100/P15S Spare stoppers for


Kubo 15®. Pack of 100 55-C0100/P15A

Testing equipment for the construction industry 261


55 Hardened concrete testing. . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Making concrete specimens.


Specimen verification

 Assessment of flatness, M 82-C0109/1C


perpendicularity and straight- Digital vernier caliper 155 mm, with
ness of test specimens and Accredited Laboratory or equivalent
moulds certificate of calibration

q STANDARD M 82-C0110/1
EN 12390-1 Set of feeler strips covering 13 bla-
des from 0.03 to 0.50 mm
The following apparatus are available in
two versions: standard, and certified sup-
plied complete with certificate of calibra- M 82-C0110/1C
tion issued by a competent authority such Set of feeler strips same as above
as NAMAS, SIT, BNM, COfrac etc. but supplied with Accredited
Laboratory or equivalent certificate
M 82-C0106/1 of calibration 55-C0100/M15 Verification of a cube mould
Go/No go gauges for 100 mm cube
moulds

M 82-C0106/1C
Go/No go gauges for 100 mm cube
moulds, with Accredited Laboratory
or equivalent certificate of calibra-
tion

M 82-C0106/2
Go/No go gauges for 150 mm cube 82-C0106/1, 82-C0107/1, 82-C0108/1,
moulds 82-C0109/1, 82-C0110/1
Straightness verification using straightedge
and feeler strips
M 82-C0106/2C
Go/No go gauges for 150 mm cube  identification label
moulds, with Accredited Laboratory
or equivalent certificate of calibra- M 55-C0100/D
tion Identification label for concrete
specimens
M 82-C0107/1
Engineers square 150 mm Description
Made from PVC, 100x60 mm in size, for
M 82-C0107/1C writing the identification data. The corners
Engineers square 150 mm, with can be folded for immersion in the fresh
Accredited Laboratory or equivalent concrete specimen. Pack of 100 pieces.
certificate of calibration
Verification of diameter
M 82-C0108/1 using digital vernier caliper
Straightedge 300 mm

M 82-C0108/1C
Straightedge 300 mm, with
Accredited Laboratory or equivalent
certificate of calibration

M 82-C0109/1
Digital vernier caliper 155 mm 55-C0100/D

Straightness verification of cylinder generatrix


using straightedge and feeler strips

262 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Concrete compaction
Making concrete specimens. Compaction

 Vibrating tables  Vibrating PLATES

q STANDARD M 55-C0157/A Universal vibrating


EN 12390-2 plate, 12 V dc
General description
Robustly manufactured to operate with
minimum noise level. 3000 vibrations per It consists essentially of a two speed vi-
minute. They can be fitted and completed brating unit and of a cast aluminium base
by a clamping device (see Table) and water- plate with housings designed to receive
proof pedal switch (55-C0159/11). all the most popular cube moulds 100 and
150 mm size and cylinder moulds from
55-C0159/L with 55-C0159/10 clamping device,
55-C0159/11 waterproof pedal switch and two 100x200 to 160x320 mm size.
150 mm cube moulds
Voltage: 12 V DC
sCode Dimensions Version Weight Two vibration speed: low for slump
(mm) (kg) concrete, high for others.
Connection: to the vehicle cigar lighter
55-C0159/L 600x400 standard 50 connector or to a standard 12 V battery
55-C0159/10 clamping device for 55-C0159/L 3 Dimensions: 250x250x240 mm
55-C0160/L 800x800 standard 115
55-C0160/10 clamping device for 55-C0160/L 8 Weight: 10 kg approx.
55-C0161/LC 1250x650 with double clamping device 185 Main features
and pedal switch -Light and portable: 10 kg only
55-C159/11 - Waterproof pedal switch - -Suitable for all standard plastic and
Voltage 230 V, 50 Hz, 1 ph. metal cube and cylinder moulds
For 110 V, 50-60 Hz, 1 ph. add suffix /Z to the code -Operated by the car lighter

N O T E
 Poker vibrators
Adapter for 230 V 50-60 Hz and clamping
device for moulds available on order.
q STANDARD
EN 12390-2 – ASTM C31, C192 –
AASHTO T23, T126

Ideal for the internal compaction of con-


crete specimens and a good alternative
to the traditional tamping bar especially
when there are large numbers of speci-
mens to be compacted. Different models
55-C0162/E
available: electric and petrol operated.

55-C0162/C
55-C0163
55-C0157/A with 150 mm plastic
mould 55-C0100/P15
sCode 55-C0162/E 55-C0163 55-C0162/C
Electric Petrol
operated

Tip dimensions mm dia. 25x250 dia. 25x250 dia. 25x250
Flexible shaft mm 2000 2000 2000
Vibr./min 12000 12000 13000
Current specs. 220-230V, / 12 V DC
50-60 Hz, 1 ph.
55-C0157/A with
Power W 2300 1200 160 150x300 mm
Weight approx. kg 8 12 11 55-C0100/PC15A
hard plastic splitting
mould

Testing equipment for the construction industry 263


55 Hardened concrete testing. . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Making concrete specimens.


Concrete curing

Curing of Specimens Temperature range: Accessories and spare parts


from ambient to +40°C
Both ASTM and EN spe- Wattage: 2000 W s55-C0193/5 Thermostat analogic
cifications require the specimens heating system 1500 W. 230 V, 50-60
B Overall dimensions: Hz, 1 ph.
to be left in the mould for the 1550x805x820 mm
first 16 hours up to a maximum s55-C0193/6 Thermostat digital
of three days, protected against
A Weight approx.: 110 kg heating system 1500 W. 230 V, 50-60
shock, vibration and dehydration Hz, 1 ph.
at a temperature from 20 ± 5°C s55-C0191/5 Submersible circulator
or 25 ± 5°C in hot climates (EN Accessories pump. 230 V, 50 Hz, 1 ph.
method) and 16 to 27°C (ASTM
method).
s55-C0191/3 Upper rack for 150 mm s55-C0193/A1 Plastic cover for
cubes 55-C0193/A Curing tank
After the removal from the moulds
the specimens have to be stored in s55-C0191/5 Submersible circulator s55-C0193/R1 Plasic cover for
pump. 230 V, 50-60 Hz, 1 ph.
a moist condition at 20 ± 2°C (EN) 55-C0193/R curing tank
or 23 ± 1.7°C (ASTM) with a rela-
tive humidity ≥ 95%. Alternatively Heavy plastic curing tanks
they can be cured in water at the
same temperature. M 55-C0193/A
Heavy plastic curing tank, 650 l
 Curing tanks cap. Complete with metal base

q STANDARD
M 55-C0193/R
EN 12390-2 – ASTM C31, C192, C511
Heavy plastic curing tank, 550 l cap. Detail of 55-C0193/6
M 55-C0191/B Complete with metal base and drain
Concrete specimen curing tank, cock
1000 litres capacity.
Both models can be fitted with thermostat
230 V, 50-60 Hz, 1 ph.
analogic or digital heating system (model
55-C0193/5 or 55-C0193/6), submersible
circulator pump to obtain a better tempe-
rature uniformity (model 55-C0191/5) and
Plastic cover (55-C0193/A1). See acces-
sories.

-Specimen capacity:150mm cubes and


150x300 mm cylinders: 36 (55-C0193/A)
and 24 (55-C0193/R), in one layer. 55-C0193/5
-Inside dimensions: 1040x1040x605 mm
(55-C0193/A) and 1100x710x690 mm
(55-C0193/R)
-Outside dimensions: 1130x1130x760mm
55-C0191/B with upper racks (55-C0193/A) and 1200x800x850 mm
55-C0191/3
(55-C0193/R)
-Weight approx.: 30 kg

General description and specifications


Designed for curing concrete cubes and 55-C0191/5
cylinders. The temperature can be set and
maintained to the required value by an
electric resistance incorporating a ther-
moregulator. The tank is made from zinc
coated sheet steel and is supplied complete
with base rack. Suitable upper racks to hold
concrete cubes are available on request
(max. 8 pieces). The tank can be fitted
with a submersible circulator pump (see
55-C0191/5) to assure good temperature 55-C0193/A with 55-C0193/5,
uniformity. 55-C0191/5, and 55-C0193/A1 55-C0193/R

264 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Concrete curing

 Test set for moist curing rooms M 55-C0187  Accelerated Concrete Curing
Electric resistances for curing rooms
A suitable curing room of about 150 m3 Finned type, made of copper, 1200 mm Introduction
can easily be assembled using the following long, 36 mm dia. Power 750 W.
parts: This test method covers procedures for
- Curing room vaporiser (55-C0188) A Weight: 1.8 kg approx. curing concrete specimens under condi-
- Finned type electric heaters (55-C0187) tions intended to accelerate the develop-
- Humidity/temperature sensor (55-C0189/A) ment of strength. The apparatus offered
- Electric control panel for humidity and covers procedures A (warm water method)
temperature (55-C0186) of ASTM C684 and 35-55°C methods of BS
1881:112.
A typical layout or a moist curing room 55-C0187 A similar model based on the steam method
is illustrated in the sketch a). Each of the is available on request. Ask for model
M 55-C0186 55-C0194/DV.
above items can be purchased individually.
Digital control panel for humidity
and temperature control. q STANDARD
M 55-C0188 230 V, 50-60 Hz, 1 ph. ASTM C684, BS 1881:112
Curing room vaporiser.
Includes humidity and M 55-C0194/D
230 V, 50-60 Hz, 1 ph.
temperature display, Programmable accelerated concrete
Used to humidify curing rooms up to main switch and auxilia- curing tank. 380 V, 50 Hz, 3 ph.
150 m3 for concrete specimens. Supplied ry contact for door open
complete with automatic level control for with pilot lamp. General description and specifications
water main connection.
B Dimensions: This special curing tank has been designed
Power: 40 W 250x140x300 mm for hot water curing in accelerated streng-
Vaporiser capacity: 0.5 l/h A Weight approx.: 6.5 kg th concrete. The interior is made from
For room or ambient up to: 150 m3 stainless steel, it is fitted with electronic
B Dimensions: 360 mm dia. x 230 mm programmer capable of controlling up to
four test cycles with a choice of thermal
A Weight approx.: 3.5 kg M 55-C0189/A
gradients and curing time to a defined
Humidity and temperature temperature value for a complete automa-
PT 100 sensor tic curing cycle. The control panel is com-
plete with a 28 column thermal printer.
Working range:
Temperature range: ambient to +80°C
- humidity: up to 100%
- temperature: -40+80°C Heaters: 3x1500 W
B Dimensions: 120x80x300 mm Digital thermoregulator with closed
A Weight approx.: 0.5 kg loop PID control
55-C0188 55-C0189/A
Internal dimensions: 900x640x600 (h) mm
B Outside dimensions: 1100x745x815 (h) mm
Sketch a) A Weight: 115 kg approx.

1 Control panel 55-C0186


2 Vaporiser 55-C0188
3 Heaters 55-C0187
4 Humidity / temperature
4
sensor 55-C0189/A

3
2

55-C0194/D

Testing equipment
Testing for the
equipment for construction industry
the construction industry
265265
55 Hardened concrete testing. . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Sample preparation for the compression test

 Specimen grinding General specifications No. of grinding segments: 10


Table dimensions: 775x280 mm Grinding wheel speed: 1400 r.p.m.
q STANDARD Grinding wheel dia.: 330 mm Automatic cross feed in both direction
EN 12390-2 / ASTM D4543 Max. vertical daylight: 350 mm Safety guard with door locking switch
Min. vertical daylight: 145 mm conforming to CE
M 55-C0201/B
Max. specimen size: 200 mm cubes and Total power: 2200 W
Specimen grinding machine
dia.160x320 mm cylinders Overall dimensions: 1200x1020x1640
220-380 V, 50 Hz, 3 ph.
Machined surfaces: see schematic repre- mm (lxwxh)
M 55-C0201/BZ sentation below A Weight: 350 kg approx.
Same as above but 220 V, 60 Hz, 3 ph Grinding head stroke: 205 mm A Gross weight: 415 kg approx.

General description and specifications


Used to grind and polish concrete speci-
mens, natural stones, ceramic materials,
etc. The cube and cylinder specimens can be
easily locked on the table and the grinding
head 330 mm dia. can be radially moved
either manually or automatically in both
directions so the only manual operation
requested is the lowering of the grinding
head by the top hand wheel. The machine
is supplied complete with safety chip guard
– that when removed stops automatically
the machine –, coolant tank, motor pump
and one set of abrasive sectors. Diamond
grinding sectors are available on request.
The machine is supplied complete with
clamping element for 100, 150 and 200
mm cubes. Clamping devices for cylinders
and device for dry grinding procedure are
also available on request. (See accessories)
The 45-D0534/B Core face preparation jig
can be easily fitted by the clamping ele-
ment supplied with the machine. 55-C0201/B

mm
30
.= 3 300 x 295 mm
dia r= 300 mm
350 x 285 mm
400 x 275 mm

500 x 245 mm

600 x 220 mm

630 x 180 mm

700 x 160 mm
800 x 95 mm
Working area Machined surface

266 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Sample preparation for the compression test

Accessories and spare parts  Specimen cutting


s55-C0201/B1 Spare set of 10 abra- M 55-C0210/B
sive sectors
Universal specimen cutting machine.
s55-C0201/B2 Set of 10 diamond 380 V, 50 Hz, 3 ph.
impregnated sectors

s55-C0201/B3 Accessory to connect M 55-C0210/BZ


an aspirator for dry grinding procedure.
Aspiration not included Same as above but 220 V, 60 Hz, 3 ph.
General description and specifications
s55-C0201/B4 Clamping device for
concrete cylinders from dia.100x200 to This machine has been developed to cut
160x320 mm concrete and rock specimens, and cores up
to 160 mm dia. A robust machine highly
s55-C0201/B5 Clamping device for suited to a busy laboratory environment.
concrete cylinders from dia. 50 to 100 mm
Supplied complete with “V” block clamp.
s55-C0201/5 Clamping device, vice The position of the motor is adjustable
mounted, for concrete cylinders from in height and can be oriented for cuts
dia. 100x200 to 160x320 mm. (as alter-
native to model 55-C0201/B4). up to 45°. Complete with safety device,
Weight 30 kg approx. which prevents the restart of the machine
55-C0201/B4 after unexpected current interruption. The
machine is supplied without cutting disc,
which has to be ordered separately (see
accessories).

M 45-D0534/B
Cutting disc up to:
Core face preparation jig 450 mm dia., 25.4 mm dia. hole
Carriage travel: 850 mm
General description and specifications
Power: 2250 W
For preparation of parallel and flat core B Dimensions: 1300x700x1300 mm
faces using horizontal surface grinders
55-C0201/5
(e.g. 55-C0201/B). Consisting of a 4 place A Weight approx.: 125 kg
locking device capable of clamping core
samples from 20 to 55 mm dia. It can be Accessories
mounted on most grinding machines with
or without magnetic chuck. s55-C0210/1
Diamond blade 450 mm dia.

A Weight: 6 kg approx. s55-C0211/1


Diamond blade 350 mm dia.

45-D0534/B 55-C0210/B with blade

Testing equipment for the construction industry 267


55 Hardened concrete testing. . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Sample preparation for the compression test

 Cylinder capping equipment.


Sulphur capping method

q STANDARD
EN 12390-3 – ASTM C31, C192, C617 –
AASHTO T23, T126

Melting pot

M 10-D1403
Melting pot for capping compound.
230 V, 50-60 Hz, 1 ph.

Used to melt the capping compound. The


temperature is set and maintained at the
desired value. Adjustable electronic ther- 55-C0121/21, 55-C0121/3, 55-C0121/37, 55-C0121/5
moregulator and pilot lamp fully isolated
conforming to CE requirements. Cylinder cappers
Capacity: 5 litres approx.
Used to assure plane end surfaces perpendicular to the axis of the cylinder during the
Temperature range: +30 / +150°C
capping. Different models are available depending on the size of specimens.
Power: 700 W
B Dimensions: internal 200 mm dia. x

sCode For cylinder size Weight approx.
160 mm, external 285 mm dia. x 275 mm dia. x h (mm) (kg)

A Weight approx.: 2.7 kg 55-C0121/23 100x200 6.5
55-C0121/21 150x300 and 6”x12” 8
55-C0121/22 160x320 8
55-C0121/22A(1) 160x320 8

(1) Special model complete with ball tracks for a positive location of the specimen.
Cylinder carriers

Used for an easy handling of the specimens. Only available for 150x300 mm (6”x12”) and
160x320 mm sizes.

sCode For cylinder size Weight approx.


10-D1403 dia. x h (mm) (kg)

55-C0121/3 150x300 and 6”x12” 1.2
Accessories 55-C0121/6 160x320 1.2

s55-C0121/5 Stainless steel ladle  Unbonded capping pads


and retainers M 50-C0122/B
Capping compound
q STANDARD: ASTM C1231 Capping retainers for dia. 160x320
M 55-C0121/37 mm cylinders
Ultra strong capping compound, Used as an alternative method to the
sulphur hot capping of concrete cylinder M 50-C0122/2
22.5 kg package
specimens. The system consists of two
The capping compound is a mixture of sul- Neoprene pads for 6” dia. (150 mm)
alloy steel cap retainers and two 12.5 mm
phur and mineral filler to give a high finish cylinders, 60 shore A. Set of two
thick neoprene pads. This system is not
and performance. Compressive strength by
applicable for expected strength lower
ASTM C617 2” cube test exceeds 8000 p.s.i. M 50-C0122/3
than 10 MPa. For expected strength over
(55 MPa) at two hours.
48 MPa the 70 shore hardness pads should Neoprene pads for 6” dia. (150 mm)
be used. Pads are reusable up to 100 times cylinders, 70 shore A for cylinder
and retainers are permanent with normal strength over 48 MPa. Set of two
use and care.

M 50-C0122 M 50-C0122/4
55-C0121/22A
Capping retainers for 6” dia. (150 Neoprene pads for 160 mm dia.
mm) cylinders cylinders, 60 shore A. Set of two

268 Testing equipment for the construction industry


CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Density of hardened concrete / Water absorption

 Density of hardened concrete  Surface Water Absorption

q STANDARD q STANDARD
EN 12390-7 BS 1881:208

M 11-D0612/A M 55-C0241
Specific gravity frame Initial surface absorption
test apparatus (ISAT)
General description and specifications
General description and specifications
Used in conjunction with a suitable elec-
tronic balance for specific gravity determi- To assess the concrete surface absorption
nation of fresh and hardened concrete and characteristics. The rate of flow of water
aggregates. A purpose built robust frame per unit area into a concrete surface when
designed to support the electronic balance. subjected to a constant head of 200 mm is
The lower part of the frame incorporates a measured. The unit consists of a capillary
moving platform, which carries the water tube mounted on a scale, a water reser-
container allowing the test specimens to voir, and connecting tubes. They are all
be weighed in both air and water. The mounted on a stand for ease of use. Test
balance is not included in the apparatus cups not included. See accessories.
and must be ordered separately. Any type
of electronic balance fitted with an under- 11-D0612/A with 11-D0612/A1 and 11-D0631/C
A Weight approx.: 1.4 kg
bench weighing facility can be used. The
models listed as accessories below are  Specific gravity
ideally suited for use with this specific Density baskets and tank
gravity frame.
q STANDARD
B Overall dimensions: ASTM C127 / AASHTO T85 / BS 812:2 /
500x500x1200 mm approx. NF P18-554
A Weight approx.: 50 kg
55-C0241
Description
Accessories and suitable balances
Used in specific gravity tests. Made from
s11-D0612/A1 stainless steel. Complete with handles. Accessories
Cradle for holding specimens Fitted with 3.35 mm mesh size except the
NF model, ≤ 3 mm. s55-C0241/1
s11-D0630 Clear plastic cup
Digital top pan balance 4500 g x 0.1 g
M 11-D0612
s11-D0631/E Density basket 200 mm dia. x 200
s55-C0241/2
Digital top loading balance 15 kg x 1 g Clear plastic cup for vertical surfaces
mm high
s11-D0631/F
Digital top pan balance 16 kg x 0.1 g
M 11-D0612/1
s11-D0631/C Same as above but 250 mm dia.
Digital top pan balance 30 kg x 1 g
x 250 mm high
The above models incorporate a speciali-
sed feature, which allows specific gravi- M 11-D0612/2
ty results to be calculated and displayed Same as above but 200 mm dia. x
immediately at the touch of a button. 180 mm high conforming
to NF P18-554

M 11-D0611/3 55-C0241/1, 55-C0241/2

Specific gravity tank


Made from plastic. Identical to that one
fitted in the 11-D0612/A Specific gravi-
ty frame. Dimensions 400x400x330 mm
approx. (lxwxh). Weight 1.7 kg approx.

11-D0611/3 11-D0612

Testing equipment for the construction industry 269


55 Hardened concrete testing . . . . . . . . . . . . . . . . . . . . . . . .
CONCRETE TESTING

Water absorption and permeability

 Determination of the depth - Manometer


of penetration of water available to check
under pressure water pressure
- One, two or
q STANDARD three specimens
EN 12390-8, ISO 7031 can be tested at
the same time

Introduction
The method concerns the determination of
the depth of penetration of water under
pressure. The test is performed by clam-
ping a concrete prism 200x200x120 mm
or 150 cm cube between two flanges with
special circular gaskets. The water, under
controlled pressure is then applied to the
surface of the concrete specimen. The
penetration of water is measured after the
testing period by breaking the specimen or
taking the readings through the graduated
glass burettes.
Two models available: three place (code
55-C0244/A) and six place (code
55-C0244/B) version. Both of them can be
fitted with burettes for the quantitative
determination of water penetration (codes
55-C0244/A
55-C0244/AV and 55-C0244/BV).
The systems can test concrete specimens
up to 200 mm side or dia. and 300 mm
high. Supplied complete with gaskets for
150 mm cube specimens. M 55-C0244/A M 55-C0244/BV
The apparatus have to be fitted with a
Concrete water impermeability Concrete water impermeability
suitable air compressor, maximum working
pressure 10 bar. (See accessories). apparatus. Three place model apparatus. Six place model, comple-
te with water measurement appa-
B Dimensions:

ratus
(lxdxh) 1600x550x1600 mm
A Weight: 200 kg approx. B Dimensions:

- (permeability apparatus lxdxh)


1600x550x1600 mm
M 55-C0244/B - (water measurement system lxdxh)
Concrete water impermeability 900x215x1130 mm
apparatus. Six place model A Weight: 450 kg approx.
B Dimensions:

(lxdxh) 1600x550x1600 mm Accessories


A Weight: 320 kg approx. s86-D2015 Air compressor 50 litres
cap. 230 V, 50 Hz, 1 ph.

Sketch of the six place model 55-C0244/B M 55-C0244/AV s55-C0245/2 Set of three rubber
gaskets for 200x200x120 mm prisms
Concrete water impermeabili-
ty apparatus. Three place model,
complete with water measurement
burettes
Spare parts
B Dimensions:

s55-C0245/5* Set of three rubber
- (permeability apparatus lxdxh) gaskets for 150 mm cubes
1600x550x1600 mm
- (water measurement system lxdxh) * Conforming to the EN 12390-8 spe-
900x215x360 mm cification
A Weight: 300 kg approx.
270 Testing equipment for the construction industry
CONCRETE TESTING
55
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
Shrinkage / Restrained expansion

 Hydraulic shrinkage determination

q STANDARD
UNI 6555 (comparable to ASTM C426)

M 55-C0115/2
Shrinkage mould 100x100x500 mm

General description and specifications


Used for the determination of hydraulic
axial shrinkage of concrete specimens with
aggregates up to 30 mm. Made of precisely
machined cold finished steel. Comprising
two steel inserts. 55-C0115/2, C0115/3

A Weight approx.: 19 kg
 Determination of restrained
Accessories expansion of mortar and con-
crete
s55-C0115/3 Apparatus for shrinka-
ge measurement. Used for measuring q STANDARD
the hydraulic axial shrinkage of concre- UNI 8147, 8148
te specimens obtained with the
55-C0115/2 mould. Comprising: metal
stand, dial gauge 0.001 mm sens., refe- M 55-C0115/7
rence bar. Weight approx. 14 kg Three gang mould for concrete
80x80x240 mm. UNI 8148
Spare parts M 55-C0115/8
s55-C0115/5 Steel inserts for Three gang mould for concrete
55-C0115/2 moulds. Pack of 10 50x50x250 mm. UNI 8147
55-C0115/7, C0115/8

General description and specifications


Used for determining the restrained expan-
sion of a concrete or mortar containing
the expansive agent. Made from steel. All
internal surfaces are machined in accor-
dance with the specifications. Each gang
is complete with rod and restrained end
plates.

B Overall dimensions: 320x280x80 mm 62-L0035 Detail of the analogic version


approx. for model 55-C0115/7 and
330x180x60 mm approx. for model
55-C0115/8
A Weight approx.: 15 kg for model
55-C0115/7 and 10 kg for model
55-C0115/8

Accessories

s62-L0035 Length comparator


s62-L0035/A Length comparator.
Digital version (as alternative to the
62-L0035 model)

s62-L0034/8
62-L0035/A Reference rod 280 mm long

Testing equipment for the construction industry 271


55 Hardened and fresh concrete testing . . . . . . . . . . . . . .
CONCRETE TESTING

Steel fibres content

 Determination of steel
fibres content and orientation
in hardened and fresh concrete

M 55-C0242
Instrument for the measurement 55- C0242 Complete set
of steel fibres content in hardened
and fresh concrete
110-240 V, 50-60 Hz, 1 ph.

q STANDARD
Conforms to DafStb for steel fibres
reinforced concrete, supplement
to DIN 1045-2,

Main features
- Determination of steel fibres content
- Determination of steel fibres content
- Determination of steel fibres
orientation
- Compatible with fresh and hardened
concrete
- Compatible with 150mm cubes
and cylinders up to 150mm dia.
- Non-destructive
- Recognized by German Standard
- Recommendations
Hardened concrete
cube ready for test into the
General description magnetization body

The steel fibre content in concrete is tradi-


tionally determined as follows:
- fresh concrete: weighing the steel fibres
after washing off cement, sand and aggre-
gates;
- hardened concrete: cutting a sample
and counting fibres and/or by microscopic
analysis.
These traditional methods are subject to
longer test time that does not provide Typical working
immediate results on site. procedure
The 55-C0242 performs an immediate
evaluation of the fibres contents and The test set comprehends
orientation in both fresh and hardened
The test set comprehends:
concrete. Measuring Principle
- magnetic activation apparatus with
The 55-C0242 consists of a magnetization integrated software in a shockproof case
B Dimensions approx.: body named “sensor” which shall be posi- - measuring sensor for activation of fibres
- body 406x174x330mm tioned around the sample containing steel in the sample
- sensor 210x210x170mm fibres. The fibres are activated by their - temperature measuring sensor
magnetic (ferroelectric) properties without - special plastic cube mould for fresh
A Weight approx.: sample destruction. The total activation concrete measurements
8 kg (excluding sensor) rate depends on the fibres content and - base plate for easy handling of
- hard plastic IP67 body orientation (x, y and z directions). measuring process
Measurement is fast and accurate and it - basic Software for hardened concrete
- Power supply: rechargeable battery,
is possible with both fresh and hardened - complementary Software for fresh con-
full-charge life approx. 300 measures, concrete. crete measurements
rechargeable with 12V car battery Accuracy and repeatability are obtained by - connecting cable to PC/laptop
- Interfaces: internal calibration curves specific for each - adapter and charger for car
typical commercial steel fibres. New steel battery (12V)
serial, USB, temperature sensor
fibres types can be calibrated on-request - calibration of new and /or unknown steel
- Temperature sensor: PT100 and will be afterwards integrated in the fibres is possible on request
easy to handle software.

272 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures

Introduction

The development and improvement This catalogue includes a vast selec-


of in-situ test techniques better tion of NDT instruments and appa-
known as non-destructive test ratus with precise indications con-
methods (NDT) are the result of the cerning the product use and the
need to investigate: relative applications.

- The progressive ageing of con- Controls is also prepared to supply
crete structures pre-sales advice in order to identify
- The effect of chemical attacks on the appropriate apparatus and all
concrete often due to air pollu- suggestions concerning their correct
tion or to the use of chlorides in use.
winter to prevent icing Do not hesitate to get in touch with
- The quality and integrity of new us for any information you may
structures require.
- The problems associated with
historical buildings.

Subjects Page

Concrete durability evaluation............................................................................................................................... … 274

Concrete strength evaluation.................................................................................................................................... 282

Quality and homogeneity evaluation...................................................................................................................... 287

Length and crack measurement, in-situ evaluation of stress,


structural inspection, structural monitoring......................................................................................................... 291

Testing equipment for the construction industry


273273
58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Concrete durability evaluation

Introduction

The various problems that methods to overcome these proces- A complete range of instruments is
relate to the durability of concrete ses permit concrete to be designed available to measure the durability
are assuming ever increasing impor- both resistant and durable. The term of concrete to answer most of the
tance due to their close relationship durability is an abstract term, in requisites of the operators in the
to the quality of the structure as a fact it would be more practical to Construction Industry. Controls can
whole. say the useful life of the structure. also make available considerable
The main problems associated with This parameter should be included in specific know-how and first hand
the durability of concrete are nor- the initial design of the structure: the experience to help in the analysis
mally caused by the poor quality designer must take into considera- of test results.
of the concrete itself. Knowledge tion the requested life cycle (in which
of the degrading processes and the period the structure should maintain
availability of materials and its designed criteria).

Summary of the most relevant test methods and their related applications

Reinforced concrete
Measurement Application Code Description

Chloride content/ corrosion risk and cause 58-E0064 Chloride field test system
permeability 58-E0052 Chloride penetration meter

Cover measurement number and position of rebars 58-E6102 BARTRACKER concrete


and metal location covermeter

Cover estimation corrosion risk, metal location 58-E0058 Deep scanning


through the building materials Metal locator

Carbonation depth corrosion risk and cause 58-E0063 Carbonation test set

Half cell potential corrosion activity and risk 58-E0065 Half cell
of damage potential meter

Resistivity corrosion activity and risk 58-E0062/B Resistivity meter test set
of damage

Plain concrete
Measurement Application Code Description

Surface water absorption, cause and risk of concrete 58-E0023 Water penetration
permeability deterioration test set acc. to Dr Carstens


Water and gas permeability cause and risk of concrete 58-E0030 Air and water
deterioration permeability test set
using the Figg technique
58-E0031 Oxygen concrete permeameter

Surface dampness cause and risk of concrete 58-E0033 Moisture meter
deterioration

Flexural resonance cause and risk of concrete 58-E0035/A Resonance
deterioration frequency meter

274 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Durability evaluation
Chloride ion penetration / Half-cell potential test

 Chloride ION penetration  Half-cell potential test Half-cell: silver/silver chloride refillable
probe (stable and low corrosive)
Measurements automatically converted
q STANDARD q STANDARD
and displayed as copper/copper
ASTM C1202, AASHTO T277 BS 1881:201, ASTM C876, UNI 9535
sulphate equivalent potentials
M 58-E0065 Display:
M 58-E0052
Half-cell digital corrosion meter 3H digit plus sign via 12.5 mm LCD
Chloride penetration meter.
Range/Resolution: +1999 mV / +1 mV
110-230 V, 50-60 Hz, 1 ph. General description and specifications
Battery operated: giving typically 1000
Corrosion of steel is an electrochemical hours use with low battery indication
process involving anodic (corroding) and Automatic on/off action
cathodic (passive) areas of the metal. By
measuring concrete - surface electrical B Dimensions: 400x270x130 mm
potentials relative to a standard reference A Total weight: 2 kg approx.
electrode on a predetermined grid, the
presence and location of corrosion and its
probable future performance may be asses- Spare parts
sed. It is possible, by regular measurements,
to monitor the behaviour of new and rela- s58-E0065/1 Electrode complete
with 100 ml electrolyte gel
tively new structures and thus minimise
58-E0052 complete set maintenance costs.

Half cell electrode Corrosion meter


Moved across surface
of concrete to measure
General description and specifications potential of reinforcing
steels at various
locations
This test method allows evaluation of chlo-
ride permeability characteristics of concre-
te. The test is performed to monitor the
amount of electrical current passing throu- Reinforcing
gh concrete cores or cylinders. A potential steel
Concrete
difference is maintained across the ends of
the specimen, one of which is the negative
end and is immersed in a sodium chlori- - Rapid response and stabilisation
de solution, the other (positive end) in a - Expandable probe holder for remote surveying
sodium hydroxide solution. The total char- - Accurate estimation of corrosion activity
ge passed, in Coulombs, that is related to
the resistance of the specimen to chloride
ion penetration, is measured.

Large graphic display: 256x128 pixel


Measuring technique: closed loop
maintained 60 V DC potential difference,
passed current measured and integrated
relative to time
Accuracy: ± 0.1 V, ± 1 mA
Size
- 460x320x150 mm approx. (instrument)
- 165x155x50 mm approx. (cells)
A Weight approx.: 11.5 kg

58-E0065 complete set

Testing equipment for the construction industry 275


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Durability evaluation
Metal location in concrete

 Cover measurement General description Measurement sound modes:


The BARTRACKER, which use the Pulse - Locate (tone increase as head
induction technique, features a rugged approaches rebar)
q STANDARD waterproof IP65 case with a Probe storage - Under-cover (tone only sound for low
BS 1881:204 for easy portability. Memory and data cover)
logging with data output to PC or direct - Maxpip (tone only as head passes rebar
to printer. centre)
concrete covermeter Intuitive menus in multiple languages. - Auto-size mode for quick bar diameter
Introduction International bar ranges including Metric determination
A covermeter is a gauge that measures and US Bar Numbers. - Orthogonal mode for bar diameter
the thickness of concrete cover over steel The battery packs can be recharged inside determination
reinforcement bars and metal pipes. The or outside the gauge. Most functions can - RS 232 output to PC
covermeter can tell you the depth of the be accessed and controlled through 4 - EDTS MS EXCEL link software
concrete, the location and orientation of simple keys. - Data logging
reinforcement bar (rebar) or metal pipe The display screen shows you everything - Date and time
and can even determine the diameter of you need to know. Screens can be backlit - Rugged waterproof case (IP65)
the rebar. for ease of viewing in dark conditions. The - Adjustable beep volume and earphone
A drill making contact with a rebar or easy to use menus, in multiple languages, socket.
tendon duct can not only destroy the drill enable you to access all the data you need
bit, but can also cause serious structural while on site, without constant reference
damage. to the instruction book!
The BARTRACKER covermeter is able to
accurately determine where the metal is, The gauge is supplied complete with:
even when there are complicated crossings - Main unit
- Standard search head; designed to meet Accessories
of mesh support structures and can locate
most of your measurement requirements Optional search heads and probes
tendon ducts deep within the structure.
This takes the guesswork out of rebar and - Range: 40 mm bar up to 95 mm depth
(approx.), 8 mm bar up to 70 mm depth M 58-E6100/1 Narrow Pitch search
pipe location.
The basic unit, which is also available with (approx.) head (optional)
- Dimensions: 155x88x42 mm Accurately measures the cover thickness
battery charger for 220 V, 60 Hz, and 110 V, when the gaps between each of the rebars
60 Hz, can be completed with a number of - Sensing area: 120x60 mm
- PC cable (pitch) are close together.
optional probes for various determination. Range: 40 mm bar up to 80 mm depth
See accessories. - Battery pack and charger (approx.), 8 mm bar up to 60 mm depth
Furthermore the unit can be supplied with - Shoulder strap (approx.)
a traceable calibration certificate (one for - Earphone Dimensions: 155x88x42 mm
- Instruction book and carry case. Sensing area: 120x60 mm
each type of probe), which must be reque-
sted at the time of order.
Specifications M 58-E6100/2 Deep Cover search
M 58-E6102 Bar diameter ranges head (optional)
Metric: 5 – 50 mm bar diameters in 21 The ideal search head for accurately mea-
BARTRACKER covermeter with suring rebars that are deep within the
values structure.
standard search head, carry case,
US bar numbers: #2 - #18 bar sizes in Range: 40 mm bar up to 180 mm depth
gauge-to-PC transfer cable, battery 16 values (approx.), 8 mm bar up to 160 mm depth
pack and Euro battery charger. Rechargeable power supply: (approx.)
110-240 V, 50-60 Hz, 1 ph. 7.4 V lithium ion battery pack provides up Dimensions: 170x94x54 mm
to 32 hours of continuous use (20 hours if Sensing area: 160x80 mm
backlight on)
Rechargeable in 4 hours either inside or M 58-E6100/3 Short Borehole Probe
outside the gauge using external changer (optional)
Maximum operating temperature: 50°C The solution for locating tendon ducts and
multiple layers of rebar lying deep within
Unit dimensions: 230x130x125 mm the concrete.
Unit weight: 1.54 kg Measurement depth: 0 – 40 cm
Approximate detection ranges:
Main functions Tendon duct (70 mm/2.75” dia.): up to 90
- Rebar location mm/3.54”
- Rebar orientation Reinforcement bar: up to 60 mm/2.36”
- Depth of cover
- Cover thickness reading mm or inches M 58-E6100/4 Long Borehole Probe
- Large graphic display with backlight (optional)
- Multiple language menu structure Measurement depth: 0 – 100 cm
- Signal strength bar Approximate detection ranges:
- Interchangeable heads with LED and keypad Tendon duct (70 mm/2.75” dia.): up to 90
- User selectable bar range sizes and numbers mm/3.54”
Reinforcement bar: up to 60 mm/2.36”

276 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Durability evaluation
Metal location in concrete

Traceable calibration certificates Example of displays


(To be requested at time of order) This typical view of the cover display screen shows you everything you need to know.
Screens can be backlit for ease of viewing in dark conditions. The easy to use menus, in
M 58-E6100/CAL1 multiple languages, enable you to access all the data you need while on site, without
constant reference to the instruction book!
BARTRACKER with standard search
head statistics
battery indicator
M 58-E6100/CAL2 signal strength indicator
sensitivity/volume
BARTRACKER with 58-E6100/1 nar- cover value mm or inches
row pitch search head

M 58-E6100/CAL3 pre-selected bar diameter auto-sizing cover value


BARTRACKER with 58-E6100/2 and auto-sizing diameter search head type
58-E6100/3 deep cover search head
menu soft keys
M 58-E6100/CAL4
BARTRACKER with 58-E6100/4 long
borehole probe
Orthogonal size function

Various

M 58-E6100/9 Wooden piece with spa-


ced holes for the calibration verification

Spares

M 58-E6100/20 Curly search head cable


for BARTRACKER covermeter Simply access the menu and then follow the When step 2 is complete, the bar size and
clear on-screen instructions depth of cover will be shown
M 58-E6100/21 Gauge to PC RS 232
serial transfer cable for BARTRACKER
covermeter

M 58-E6100/22 Battery pack for


BARTRACKER covermeter

- International bar ranges includes Metric


- Rugged, waterproof IP65 case is sealed against et US Bar Numbers
the elements and is tough enough to work in
harsh environments
- Range of fully interchangeable search
- Probe storage for easy portability heads including standard, narrow pitch,
deep cover, borehole probe and half cell

- Memory (up to 1000


readings) and data logging - Battery packs can be recharged inside or
with data output to PC or outside the gauge, keeping it going for as
direct to printer long as is required

- Noisy environment?
The headphone socket is
there so you can always
hear your gauge

- Ergonomically shaped case has a


gentle curve to fit snugly against
your hip - Most functions can be accessed et con-
trolled through 4 simple keys
- Intuitive menus in multiple lan- – Ideal for single handed operation
guages allow you to start using the
gauge as soon as you receive it

Testing equipment for the construction industry 277


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Durability evaluation
Metal location/ Carbonation test/ Chloride content

 Metal location in concrete  Carbonation test  Chloride content

M 58-E0058 q STANDARD q STANDARD


Deep scanning metal locator EN 13295 Correlates to ASTM C114 (meter conforms
to AASHTO T260)
General description and specifications M 58-E0063
M 58-E0064
Carbonation test set
Finds rebar and metallic pipes, conduit, Chloride field test system
metal studs, junction boxes and metal fra-
ming up to 150 mm deep-before drilling or General description and specifications
General description and specifications
remodelling. It scans through most non- This test set allows the measurement of
metallic construction material, including the depth of carbonation through the For the determination of the chloride ion
solid concrete. surface of concrete. When compared with concentration in concrete to enable the
It is an essential tool for concrete con- the concrete cover to reinforcement, the identification of the risk of chloride indu-
tractors, remodelers, plumbers and elec- risk of carbonation induced corrosion can ced reinforcement corrosion.
tricians. be assessed. The method involves an acid extraction of a
The set consists of two 250 ml washing representative drilled sample of concrete, which
Battery: 9 V alkaline (not included) bottles, containing distilled water and phe- is then tested using an ion selective electrode
nolphthalein solution, and a depth gauge. and the potential compared with a calibration
Battery life: 1 year with normal use, with
The freshly broken or cored surface is drawn up from a series of five known standard
low battery indication
sprayed with phenolphthalein solution to solutions supplied with the test kit.
Position accuracy: Rebar/ Copper pipe detect the loss of alkalinity associated with
14 mm dia. at a minimum grid sparcing carbonation. The test system includes:
of 152 mm are located typically within - Chloride combination electrode with
13 mm. externally mounted temperature sensor,
Depth: up to 152± 25 mm cable and connectors
- Battery powered, high impedance, electro-
Water resistance: splash and water
nic meter, with temperature compensation
resistance, but not waterproof
circuits and microprocessor for direct con-
Size: 251x109x63 mm (lxwxh) version to percentage of chloride
A Weight approx.: 320 g with battery - Replacement pack of 12 jars each with
20 ml of extraction liquid and 5 jars of
coloured calibration liquid
- Bottle of electrode wetting agent
- Scans through solid concrete
- Pinpoints the location and depth of - Scales for weighing 3 g samples
target - Instruction book and carrying case.
- Differentiates between steel rebar
and copper pipe A Weight approx.: 5 kg
- Eliminates guesswork, needless holes,
broken drill and saw blades 58-E0063 Spare parts
N O T E s58-E0064/1 Pack of 12 jars of 20 ml
extraction liquid and 5 jars of coloured
The Microcore Apparatus (code 58-C0299) calibration liquid
described and shown in the group of
“Concrete strength evaluation” can be
conveniently used to take small cores sui-
table to perform the corbonation test.

- Fast, economical and accurate


results of chloride content
- Wide range (from 0.002% to
2% chloride by weight)
- Digital direct reading of test
results (lb/cu. yd. and % of
chloride by weight)

58-E0064 complete set

58-E0058

278 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Durability evaluation
Resistivity test / Surface moisture determination

 Resistivity test
- Compact,
durable, hand held
M 58-E0062/B probe unit
Digital resistivity - Reads out directly
in kΩ cm
2 probe array meter test set - Less than 2
minutes per test
General description and specifications - Rebar continuity
check facility

For assessing the possible rate of corrosion


in reinforcing bars. The time at which
corrosion of steel may commence and the
58-E0062/B
rate at which it may proceed is dependent
upon properties of the cement paste and
the permeability of the concrete. Since the Specifications
electrical conductivity of concrete is an
electrolytic process, which takes place by Probe array: 2 probe array 5 cm spacing
ionic movement in the aqueous pore solu- Display: 4 1/4 digit LCD display
tion of the cement matrix, it follows that a
highly permeable concrete will have a high Response/resolution: display resolution
conductivity and low electrical resistance. 0.1 kΩ cm.
Thus knowledge of the electrical resistance Range: 0.5-20 kΩ cm
of a concrete can provide a measure of the Battery operated: approximately 100
possible rate of corrosion of steel embed- hours active operating time
ded in it.
Probe holes: 8 mm deep, 6.5 mm
diameter filled with conductive gel (tem-
plate, gel and drill bit included).
58-E0062/B complete set
B Dimensions: 400x270x130 mm
A Weight approx.: 4 kg approx.
including case

-Moisture probe -Display 2: 60 LEDs green (dry), yellow (at


 SURFACE DAMPRESS -Calcheck WME mode calibration check risk) and red (wet)
-2 spare pins
M 58-E0032/B -Depth of moisture: Non-invasive up to
-Pouch and instructions
19 mm, Pin up to 12.7mm
Protimeter Surveymaster SM, Dual -Wood species calibration table
Mode Moisture Meter -Power: one 9 V 6F22R battery (included)
-Features: Audible tone. May be switched
General description on/off by the user. Auto switch off.
Specification May be switched off, or set between one
The 58-E0032/B Surveymaster is the indu- to three minutes, by the user.
stry standard moisture meter for surveying -Range: 7% to 99% WME (Wood B Dimensions: 175x30x48 mm
and investigation moisture in buildings. Moisture Equivalent) A Weight, including batteries: 100 g
This unique moisture meter has two modes -Display 1: Digital LCD
of operation: search and measure, helping
the user to distinguish sub-surface from
surface moisture, essential information
when trying to establish the extent and
cause of a dampness problem.
The actual moisture content of wood is
shown on the digital display with the
corresponding moisture condition shown
on the accompanying scale of color-coded
lights.This value can be used as reference
to estimate the moisture content of other
building materials or for comparisons of
different moisture conditions.
It is supplied complete with: 58-E0032/B
-127 mm insulated deep wall probes

Testing equipment for the construction industry 279


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Durability evaluation
Water and gas permeability/ Water penetration

 Permeability of concrete to oxygen  Water and gas permeability

q STANDARD M 58-E0030
UNI 11164 Air and water permeability test set.
Cembureau method John Figg method

M 58-E0031 General description and specifications


Oxygen concrete permeameter.
Battery operated Deep permeability test
A drilled hole up to 10 mm diameter and
58-E0031 Detail of permeability cell
This method, which is applicable to cast 40 mm deep is sealed with a silicone rubber
and cored concrete specimens, concerns plug through which a hypodermic needle
 Water Penetration is passed into the void. In the water test,
the determination of the concrete permea-
bility to oxygen conforming to the Hagen- water is forced through the needle into the
Poiseuille relationship.
M 58-E0023 void. The time for absorption of 0.01 ml of
Water penetration test set water is measured. In the air pressure test
Consisting of: (Dr Carstens method) a vacuum of 55 kPa below atmospheric
- Permeability cell for specimens 150 mm pressure is created in the void and the time
dia. x 50 mm high
q STANDARD for a 5 kPa rise to occur is measured.
- Volumetric gas flow meter, soap bubble
EN 1323
type.
- High precision pressure regulator
- Digital readout unit and pressure tran- General description and specifications
sducer
- Stainless steel wall mounting panel and For the determination of water permeabi-
connections. lity of building materials and prefabricated
building parts.
The test can be performed either horizon-
B Overall dimensions:
tally or vertically.
- Panel (lxhxd) 700x1100x120 mm
The test set consists of 3 vertical and 3
Weight 14 kg
horizontal, water penetration test tubes,
- Cell (dia. x h) 345x180 mm
250 ml washing bottle and 250 g of pla-
Weight 19 kg
sticine cement.
A Total weight approx.: 33 kg 58-E0030 complete set

The apparatus have to be fitted to a suita- B Case dimension: 420x280x90 mm


ble oxygen cylinder with pressure regulator Surface permeability test
A Weight approx.: 1.75 kg Measurements are carried out at the sur-
and pressure gauge.
Spare parts face by clamping a steel chamber on a
smooth area of the concrete.
s58-E0023/3 Plasticine cement, 250 g
The apparatus comprises essentially:
- Digital manometer
- Hand vacuum pump
- Water syringe
- Pack of 25 test plugs
- Cup grinding wheel
- Stainless steel surface chamber and
clamping pliers, drill bits, anchors.

Power supply: standard 9 V battery


B Dimensions: 430x300x150 mm
A Weight complete with case: 5.4 kg

Spare parts

58-E0031 s58-E0030/1 Pack of 25 test plugs

58-E0023

280 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Durability evaluation
Flexural, longitudinal, torsional resonance

 Flexural, longitudinal, Specification Main features


- Automatic identification of the
torsional resonance
Frequency ranges: from 10 Hz to 40 kHz Resonance Frequency
- Large display for data analysis of
q STANDARD Sampling frequency: 10, 20, 40 or 80 kHz time domain and frequency spectrum
ASTM C215 and C666, BS 1881:209, UNI Frequency resolution: from 4.9 to 78.1 Hz signals
9771, NF P18-414 Record length: 1024 or 2048 points - Data can be stored and uploaded to a
Output bias level: 9.2 V PC for further analysis and inclusion in
M 58-E0035/B report
Accelerometer sensitivity: 9.60 mV/g - For specimen sizes up to 150 mm cross
Resonance frequency meter
(0.979 mV/m/s2) section dimension and from 45 to 700
Battery: 12 V , 4-10 hours continuous use mm in length
General description
Display: 320x240 ; backlit for daylight use - Ideal for Freeze Thaw Analysis, Young’s
The operating principle of this apparatus is Modulus determination and Damping
Storage: 200 plus readings
based upon the determination of the fun- coefficient analysis
Software: Windows® compatible 9x/me
damental resonant frequency of vibration
of a specimen generated by an impact and 32 MB Ram
sensed by an accelerometer. Impactors: Set of 6 hardened steel balls
Three different modes of vibration can be
applied: Longitudinal, Transverse (Flexural) Operating temperature range: 0°C to
and Torsional. From these the following 40°C
material characteristics can be calculated: A Weight: 30 Kg approx.
Young’s Modulus of Elasticity
Modulus of Rigidity
Poisson’s Ratio
The apparatus, which include the battery
operated instrument, the test bench, the
accelerometer and impactors, has an auto-
matic feature that computes the maximum
amplitude, which eliminates cumbersome
frequency scanning. Frequencies are auto-
matically shown in the display and a cursor
allows the user to move along the frequen-
cy spectrum. Also the time domain signal
and the frequency spectrum can be stored
and uploaded to a PC for further analysis
and inclusion in reports.
The determination of flexural resonan-
ce is very important to determine the
Durability of Concrete by studying the
degradation of concrete under accelerated
freezing and thaving cycles and aggressive
environments on concrete specimens.

58-E0035/B

58-E0035/B meter Time domain signal allows to visualize the vibration 58-E0035/B meter Frequency domain spectrum
of the specimen

Testing equipment for the construction industry 281


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Strength evaluation
Concrete test hammers

Concrete strength evaluation

The most commonly used These are normally well-known, de equipment complying with the
non-destructive tests are the ones that simple tests, which have already most frequently used Standards.
provide an indication of the in-situ been specified in many National
compressive strength of concrete. Standards. Controls is able to provi-

Summary of the most relevant test methods and related application

Measurement Application Code Description



Surface strength surface zone strength 58-C0181 Concrete test
(rebound number) assessment hammer (various versions)

Penetration resistance penetration resistance 58-C0179/B Windsor pin penetrometer

Pullout force surface zone strength 58-C0178 Standard pullout apparatus


assessment

Pull-off strength surface zone strength 58-C0215/T Concrete and plaster adhesion
assessment testers

Core strength localised in-situ strength 58-C0299 Microcore test apparatus

 Surface strength:
Rebound hammer method M 58-C0181/N1
Accessories
Concrete test hammer,
q STANDARD classic model, aluminium case. s58-C0184 Calibration anvil. Used
EN 12504: Part 2, ASTM C 805, BS Complete with traceable for calibration of concrete test ham-
1881:202, NF P18-417, DIN 1048, UNI certificate of calibration mers. Made of special alloy steel.
Dimensions 150 mm dia. x 230 mm
9189 height. Weight 16 kg approx.
General description and specifications
Rebound hammer method s58-C0181/24A Scale graduated
in p.s.i.
For the non-destructive testing of the
Different models are available: from the surface of hardened concrete in order to
standard one to the more sophisticated evaluate the strength in various parts of
digital model. a structure.
The standard model can be supplied com- The concrete hammer is supplied complete
plete with traceable certificate of calibra- with plastic carrying case, grinding stone
tion. See 58-C0181/N1. and instruction manual.
58-C0181/N1 version is supplied complete
with traceable certificate of calibration.

58-C0181/N

58-C0184

M 58-C0181/N
Impact energy: 2.207 Nm
Concrete test hammer, classic
B Dimensions with plastic case:
model, aluminium case
78 mm dia. x 355 mm
Scale graduated in MPa.
A Weight approx.: 1.5 kg (with case
and grinding stone)

282 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Strength evaluation
Concrete test hammers

M 58-C0181/G
Main features - Calculation of mean and standard deviation
Digital concrete test hammer - High resolution and accuracy and elimination of non significant values
- Possibility to store, display and download - Numerous parameters allow optimisation
General description and specifications data to PC of accuracy
- Automatic conversion of rebound index - Automatic statistical processing of readings
This new and advanced model of digital to equivalent compression strength in N/ - Rapid and simple calibration procedure
mm2, kg/cm2 or p.s.i. - Powered by internal rechangeable battery
concrete hammer microprocessor operated - Several correlation curves between - Storage up to 5000 tests
consists of the standard unit similar to the rebound index and compressive strength - Complete with traceable certificate of
model 58-C0181/N but equipped with an with possibility of user defined curves calibration
electronic transducer which converts the
rebound of the hammer into an electric
signal and displays it in the selected stress
unit.
The digital hammer, which is battery ope-
rated, can be easily connected to a PC or
serial printer via the RS 232 port. A large
permanent memory can store up to 5000
results. Supplied complete with battery
charger and serial cable.

58-C0181/G

Accessories

s82-P0172/A Serial printer with Example of screen display


rechargeable internal battery or stan-
dard battery

N O T E
Technical specifications The calibration anvil is the same proposed
for the 58-C0181/N test hammer.
Impact energy: 2.207 Nm
Measurement range:
from 10 to 70 N/mm2
Display 2x16 characters
Accuracy: ± 0.1 R
Power: integrated rechargeable battery
Autonomy (non continuous use):
>5 hours
Memory: up to 5000 tests
Output RS 232 serial port
Automatic shut down
B Dimensions (with case):
190x100x350 mm
A Weight approx.: 2 kg
The hammer is supplied complete with:
Battery charger with cable, serial cable for
PC, abrasive stone, instruction manual, and Detail of test report downloaded to PC
rigid carrying case.

Testing equipment for the construction industry 283


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Strength evaluation
Pull-off strength (bond strength)

 Pull-off strength (bond strength) - Serial port for PC connection


Main features
- Portable equipment for use in any - Battery operated
q STANDARD location - Spherical seat assuring central and
- Sealed hydraulic circuit which allows axial application of the load
EN 1015-12, 1348, 1542, 12618-2, - Indicator of ram position allowing an
precise control of the load rate
13963, 14496 - High resolution digital display unit estimation of the brittle properties of
- Large display test sample
- Graphic indication of applied load rate - Supplied complete with traceable
Introduction calibration certificate

This method is particularly suitable for


applications concerning testing repairs
of concrete structures where the bond
strength between two layers is an impor-
tant factor. The same principle is applied to
test the adhesive strength of different type
of surface coatings like cement plaster,
lime, wall plaster, etc. on its support.
We propose a high resolution digital mode
suitable for measurements up to 16 kN
assuring a wide working range ideal for a
vast number of materials and applications.
The tester is supplied complete with car-
rying case. It can be completed with 20
and 50 mm dia. bits, metal test discs 20 and
50 mm dia. and adhesive compound. See
accessories, code 58-C0215/20.

M 58-C0215/T
Digital bond strength/pull-off
tester. Capacity 16 kN 58-C0215/T

General description

The apparatus is basically a dynamometer Accessories and spares


fitted with a load cell and high resolution
digital display unit. The direct tensile force s58-C0215/20 Standard outfit for
pull-off tester including:
is applied by rotating the hand wheel.
- 58-C0215/1 Drill bit with centring
bit for the preparation of the test sur-
Specifications face dia. 50 mm
- 58-C0215/2 Drill bit with centring
Load cap.: 16 kN bit for the preparation of the test sur-
face dia. 20 mm
Readout unit: Load cell
No. 10 pieces of 58-C0215/5 Test
Resolution: 10 N metal disc 50 mm dia., (EN 1015-12)
Working range: 0.25 to 16 kN No. 10 pieces of 58-C0215/8 Test
metal disc 20 mm dia.
Accuracy: Better than ± 1%
B Dimensions: Each one of the above items can be
purchased individually.
340x240x250 mm approx.
A Total weight approx.: 5 kg with s58-C0215/4 Test square plate
50x50 mm conforming to EN 1348
carrying case, 3.3 kg tester only
s58-C0215/T1 Serial cable
Stainless steel test disc
s58-C0215/3 Stainless steel disc 50
mm dia. x 20 mm thickness (confor-
ming to EN 1015-15 and EN 1542)
Test adhesive
s58-C0215/11 Fast setting adhesive
for pull-off test. 250 ml.

58-C0215/20 complete set

284 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Strength evaluation
Pull-off strength / Pullout force / Penetration resistance

 Pull-off strength (continued)  Pullout force  PENETRATION RESISTANCE


Operation principle
q STANDARD q STANDARD
ASTM C900, UNI 9536 ASTM C803
M 58-C0179/B
M 58-C0178
Windsor pin penetrometer
Standard pullout test apparatus
100 kN cap. General description and specifications
The operative principle of the apparatus
is that a spring drives a steel pin into the
surface of the material. Since the depth
of penetration is inversely proportional to
1. Using a drill, cut out a circular part, accor-
compressive strength, the device provides a
ding to the dimensions of the discs, up to the
base material, in order to define exactly the
fast and safe way of determining the in situ
measuring surface. strength of material. The spring is loaded
by tightening the retraction nut until the
trigger mechanism latch closes to hold the
spring in place. With the spring loaded it is
compressed to a distance of 20 mm. Thus
once the trigger is pulled there is enough
58-C0178 force to test compressive strength of con-
crete or mortar to a maximum of 37 MPa.
General description and specifications After the pin has penetrated the surface,
For the determination of the pullout clean the hole with the provided blower,
strength of hardened concrete in test spe- measure depth penetration with the pro-
cimens or structures by measuring the vided micrometer and compare to the pre-
force required to pull an embedded metal viously prepared chart for the compressive
2. Stick a disc of the appropriate size using a
suitable adhesive on the surface to be tested, insert and the attached concrete fragment strength of your material. Charts for typical
from a concrete mass. mortar and concrete is provided.
The apparatus comprises a hydraulic B Overall dimensions: 430x300x150 mm
jack 100 kN cap., a precision measuring A Weight: 8 kg approx.
Bourdon gauge 150 mm. dia., bearing ring Main features
and 10 pullout inserts, all contained in a - Ideal for strenght evaluation of concrete
carrying case. up to 37 MPa and mortar joints of exi-
sting building
B Case dimension: 740x300x255 mm - Portable and completely self-contained
A Weight approx.: 21 kg - Safe to use: non explosive
- Economical: steel pin can be reused
Spare parts - Test polymer concrete and patching
3. The test consists in pulling off the cut out compound
s58-C0178/2 Pullout inserts, 30 mm - Quality control of precast elements such
element with the unit. The result achieved is dia. Pack of 50 pieces
shown in kN on the unit as block, brick slabs and pipe

58-C0179/B complete set


Testing equipment for the construction industry 285
58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Strength evaluation
Microcore method

 Microcore method

A proven technique for the non-destruc-


tive evaluation of concrete and masonry
strength taking 28 mm dia cores.
Numerous studies and experiments carried
out by University researchers confirm the
importance and reliability of this system
particularly when used in conjunction with
other non-destructive testing apparatus
such as the ultrasonic tester and the con-
crete hammer. The development has been
carried out on a 28 mm dia. core sample,
which due to its small size does not affect
the integrity of the structure thus permit- 58-C0299
ting easy restoration of the cored surface.
More detailed information is supplied with
the Microcore apparatus concerning the
interpretation of results. This technique To perform the test if mains water is not
- Easy to use, light and transportable
can also be used for assessing the carbona- available a pressure water reservoir 10/15 l - Operation by one person
tion depth (with the appropriate reagents) cap. should be provided.
and for masonry products to verify their
physical condition or to evaluate the com- M 58-C0299/A
pressive strength related to the direction Microcore apparatus, mechanical
of sampling. parts only Core preparation and compression
Same as model 58-C0299 less the
M 58-C0299 The flatness of core ends is essential to
Electric drill.
Microcore apparatus. obtain reliable compression results so it
230 V, 50 Hz, 1 ph. is very important to make sure that the
tolerance is within 0.01 mm.
q STANDARD Accessories Furthermore the compression test should
UNI 10766 be performed with a suitable compres-
s83-D2020 Pressure water reservoir, sion machine considering that the max.
10 litres capacity required load should be lower than 50 kN.
General description and specifications Cement compression testers or small uni-
versal testers may be conveniently used.
The apparatus consists of the following Spare parts
parts:
Equipments for core surfaces
- Flanged guide assembly s58-C0299/1 Diamond core bit 28 preparation: see Section 45.
- Two clamping pliers to fit the flanged mm ins. dia. x 100 mm length
guide assembly to the surface s58-C0299/2 Diamond core bit 28
- Electric drill mm ins. dia. x 200 mm length Equipments for compression test: see
- Diamond core bit 28 mm int. dia. by 100 Section 34 and 65.
mm length
- Diamond core bit 28 mm int. dia. by 200
mm length
- Set of accessories comprising 20 anchors,
washers and drill bit
- Two carrying cases.

Dimension/weight of Microcore case:


500x380x130 mm. Total weight 7.5 kg
approx.
Dimension/weight of drill case:
390x300x90 mm. Total weight 3.8 kg
approx.

83-D2020

286 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Concrete quality and homogeneity evaluation

Concrete quality
and homogeneity evaluation


To estimate homogeneity properties of the material. By com- rent test methods can be combined,
and structural integrity the most paring pulse velocities it is possible particularly ultrasonic readings with
appropriate methods are those that to evaluate homogeneity and iden- rebound hammer readings so as to
utilise ultrasonics. The main aim is tify the presence of cracks, voids, obtain additional information con-
to measure the transit time of sonic/ honeycombing, anomalies and non- cerning concrete strength
ultrasonic pulses through concrete. homogeneity of elastic properties.
The pulse velocity is dependant To gather more information concer-
upon the density and the elasticity ning the material under study, diffe-

Summary of the most relevant test methods and related application

Measurement Application Code Description



Ultrasonic pulse velocity Uniformity/homogeneity of concrete 58-E4800 Ultrasonic concrete
Location of internal defects tester

58-E0049/A Combined testers
58-E0049/B for ultrasonic and rebound tests

Cross-hole pile integrity 58-E4600/D Pile integrity test system
testing system

 Ultrasonic pulse velocity tester

M 58-E4800
- Non-destructive evaluation of homo-
Ultrasonic pulse velocity tester geneity of concrete, presence of cracks
and voids, deterioration, age effects
- Non-destructive evaluation of the
q STANDARD mechanical properties of the concrete
EN 12504: Part 4, ASTM C 597 - Light, portable and easy to use

General description and specifications

To measure the velocity of propagation of


ultrasonic pulses through concrete.

Microprocessor incorporated
RS 232 output
Ultrasonic tester 58-E4800
Connectable to oscilloscope
Transit time measurement:
from 0.1 to 1999.9 µs The tester is supplied complete with:
Pulse rate: - Two 54 kHz transducers (Transmitter and
Accessories and spare parts
from 1 to 10 per second, selectable Receiver) with 3 m cable
- Calibration rod Testing heads, oscilloscopes and calibra-
Resolution: 0.1 µs - Coupling agent (250 cc bottle) tion rods same as those listed for the
Transmitter output: 800 V - Carrying case. 58-E0049/B and 58-E0049/A models.
Battery operated See following pages
Battery life: 18 working hours
B Dimensions: 240x120x75 mm
A Weight: 0,5 kg approx.

Testing equipment for the construction industry 287


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Quality and homogeneity evaluation


Ultrasonic pulse velocity (continued)

 Ultrasonic pulse velocity /


- UNIQUE FEATURE: - Non-destructive estimation of the
Rebound measurement Combined ultrasonic and rebound ham- mechanical properties of the concrete,
mer determination strength and modulus of elasticity
- Non-destructive evaluation of homoge- - Light, portable and easy to use
q STANDARD neity of concrete and detection of cracks - Probe with sampling button
EN 12504: Part 4, BS 1881:203, ASTM and voids
C597, NF P18-418, UNI 7997-9189-9524,
UNE 83308, CUR 69

M 58-E0049/B
Dual Tester for Ultrasonic and
Rebound tests including electronic
rebound hammer directly connected

M 58-E0049/A
Dual Tester for Ultrasonic and
Rebound tests (with manual input
of rebound hammer results)

General description and specifications


Measures the velocity of ultrasonic pul-
ses through a concrete section providing
information on cracks, voids, strength and
gives quick estimates of dynamic modulus
of elasticity and Poisson’s Ratio, on site 58-E0049/B tester
or in the laboratory. Can also be used for
estimating times for formwork striking.
The pulse velocity can be combined with
the rebound hammer value for the streng-
th evaluation based on the mathematical
equation of the test report CUR 69 publi- This provides significant practical and eco- UPV meter
shed by the Research Institute of the Dutch nomic benefit by offering one system for Microprocessor incorporated
Concrete Association. both ultrasonic and rebound testing. The
58-E0049/A version provides a lower cost Frequency range: 24 to 150 kHz
The measuring unit houses an integral data
logger for data acquisition and processing alternative which gives the same results Receiver input impedance: 1 MΩ
with memory for up to 1200 readings. but with manual input of rebound results RS 232 output
The model 58-E0049/B combined tester measured using a standard concrete ham- Connectable to oscilloscope
is a compact apparatus including UPV mer 58-C0181/N.
Transit time measurement:
meter and electronic rebound hammer.
from 0.1 to 1999.9 µs
Pulse rate:
from 1 to 10 per second, selectable
Test Mode
Accuracy: 0.1 µs
Indirect or
Direct Transmission Semidirect Transmission Surface Transmission
Transmitter output: up to 1500 V
Battery operated by internal
rechargeable battery pack and internal
charger
Battery life: 18 working hours

Electronic concrete test hammer


Impact energy: 2.207 N•m
B Dimensions: dia. 78x335 mm
A Weight approx.: 1 kg

288 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Quality and homogeneity evaluation
Ultrasonic pulse velocity (continued)

General Accessories
Memory: stores up to 1,200 results
Testing heads
Power supply: internal rechargeable Sampling button
The 54 kHz transducers are supplied with
batteries and internal battery charger
the tester because this is the assumed
Ambient temperature range: 0-40°C standard. Different heads are available
RS 232 output with different nominal working frequency,
B Dimensions: between 24 and 150 kHz (this is the usual
210x300x300 mm approx. range for normal concrete): the highest
frequencies (82, 150 kHz) are indicated
A Weight approx.: 3 kg for homogeneous concrete, the lowest (24
kHz) for heterogeneous concrete.
Standard outfit
The standard version comprises the 54 kHz
Transmitter and Receiving heads (one of
58-E0046/1S Probe with sampling button
the two probes is fitted with a sampling (for 58-E0049/B and 58-E0049/A only)
button in order to select readings to be
recorded) with 3 m cable, calibration rod,
250 cc bottle of contact paste and carrying Spare parts
case. Electronic rebound hammer included
(58-E0049/B model only). s58-E0046/1 Cylindrical head, 54 kHz
nominal frequency, dia. 50x54 mm
s58-E0046/1S Cylindrical head with
sampling buttom, 54 kHz nominal fre-
quency, dia. 50x54 mm. (only for models
58-E0049/B and 58-E0049/A)
s58-E0048/5 Spare 3 m cable for
Oscilloscope transducers or for oscilloscope connec-
tion
s58-E0048/10 Oscilloscope. For labo- s58-E0046/3 Coupling agent (contact
ratory use. 110-230, 50-60 Hz, 1 ph. paste), 250 cc bottle
Complete the oscilloscope with three
cables 58-E0048/5. See spare parts.

Other available heads

sCode Nominal Shape Dimensions


frequency (mm)
(kHz)

58-E0046/30 24 cylindrical dia. 50x75


58-E0046/33 150 cylindrical dia. 25x54


58-E0048/10

UPV meter calibration


The tester is supplied complete with a
150 mm calibration rod corresponding to
approx. 50 µs transit time.

Testing equipment for the construction industry 289


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Quality and homogeneity evaluation


Ultrasonic Cross-hole Pile Integrity Testing

 Ultrasonic Cross-hole test system - Dimensions: 280x220x170 mm approx. Cross-hole test principle
- Weight: 3 kg approx.
for piles and foundations
Ultrasonic investigation in boreholes:
Ports operating principle
Introduction - 1 VGA for external optional monitor
- 1 PS2 for external optional mouse/key-
The cross-hole ultrasonic test method is
board
used to check the continuity of deep
- 2 USB for:
foundations, diaphragm walls or stay pla-
- data downloading and saving (64 Mb USB
tes by detecting cracks or faults along
key memory included)
the shaft and the tip. The homogeneity
- optional USB printer
and quality of concrete are measured and
- 1 Ethernet 10/100
defects are located accurately, even at the
- 1 Serial
top of a pile.
Sonic logging is a continuous measurement
Ultrasonic pulse generator
of sound velocity along the pile between
- Controlled by software
an emitting sensor and a receiving sensor
- Pulse voltage: 500 and 3500 V
lowered down two or more tubes held
- Pulse rate: 1/sec
together with reinforcements. The tubes
are inserted before the concrete is poured Cable drums
and must reach the base of the pile. 2 motorised drums with cables
and position sensors
M 58-E4600/D - Motorised lowering of the probes con
trolled by the computerised unit Concrete Pile
Computerised ultrasonic - 60 m cables with labels each 5 m
cross-hole tester - Fitted with sensors (rotating encoder
type) to measure the probe vertical
General description position and assure perfect alignment
The 58-E4600/D is a computerised appara- 2 cables holder to be fixed
tus for standard and cross-hole ultrasonic on the test tube heads
testing.
It is composed by: 2 contact probes for standard ultra-
- digital control unit with industrial PC; sonic testing and 2 radial probes for
- 2 motorised drums with cables and posi- cross-hole ultrasonic testing Tubes full of water
tion sensors; diameter 50 mm
- Working frequency: approx. 50 kHz approx.
- 2 cables holder to be fixed on the test - Radial probes dia.: 35 mm, contact pro-
tube heads; bes dia.: 50 mm T = trasmitting probe
- 2 contact probes for standard ultrasonic Pile section R = receiving probe

testing and 2 radial probes for cross-hole Battery operated power-box


ultrasonic testing; - 12 V power supplying unit
- battery operated power-box. - Internal rechargeable battery with batte-
ry charger
Specification - 230 V, 50 Hz, 1 ph.
Digital control unit
- Fully computerised unit for automatic 58-E4600/D complete set
test execution for standard and cross-
- User friendly software for test control hole ultrasonic testing.
and data elaboration Comprises: computerised
- Numeric and graphic visualisation of control unit, motorised
cable drums with cables,
test data contact and radial probes
- Software facility for advanced elabo- and battery operated
ration and reporting of cross-hole test power-box
results
- MS Windows XP licence included
- Colour TFT Touch screen 6.4”
- CPU 233 MHz
- 128 Mb PC RAM 100 MHz
- 64 Mb USB key memory
- Resistant aluminium frame housed in a
rigid plastic case
- 12 V battery operated (battery included –
see power-box)

290 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
In-situ evaluation of Stress / Structural inspection and monitoring

In-situ evaluation of stress,


structural inspection, structural monitoring


In addition to the previous more com-
mon methods used in non-destructive testing
the following range of instruments can mea-
sure geometric or physical parameters such as
displacement and deformation.
The complexity of the instrument or
system selected can be varied according to the
level of sophistication required. This may cover
the measurement of a single parameter such as
crack width, up to a multiple structural moni-
toring system.

Summary of the most relevant test methods and their related application

Measurement Application Code Description



Crack widths Measurement of crack 58-C0218 Crack measurement microscope
widths in concrete 58-C219/A1-D1 Crack width gauges for walls,
and other materials for angles, for pavements, etc.

Length changes Strain measurement 58-C0230/10-30 Mechanical strain gauge


at different 58-C0230/10D-30D Digital strain gauge
part of a structure

Stress modulus of In-situ stress 58-D0567/C-E Flat jacks and accessories


deformation deformability and
resistance of brickwork
or masonry

Deflection Monitoring structure 58-C0229/A Telescopic electronic tubular
on structures deflection sensors and instrumentation
58-C0224 Deflectometers
58-C0226 Deflectometers

Testing equipment for the construction industry 291


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Crack width monitoring

 Crack width monitoring gauges


Main features
- Internal or external use
Crack spy For measuring the crack - Monitors the opening or closing of crack to an accuracy of 1 mm
widths in different positions. - Crack record cards supplied with each gauge simplifies monitoring
- Capable of monitoring vertical as well as horizontal movement
M 58-C0219/A1
Standard crack width gauge for
walls. Pack of 5 pieces
Standard mounting. Monitors horizontal
and vertical movements across cracks.

M 58-C0219/B1
Crack width gauge for corners
Corner mounting. Monitors horizontal and
vertical movements across cracks in cor-
ner.

M 58-C0219/C1
Crack width gauge for floors
Floor mounting. Monitors settlement of
floors relative to a wall or column.

M 58-C0219/D1
Crack width gauge
for difference of level
Difference of level/Displacement mounting.
Monitors movement across a crack when
one surface moves out of plane to the
other. 58-C0219/A1, 58-C0219/C1, 58-C0219/B1, 58-C0219/D1
M 58-C0219/SET
Set of crack spy
Crack monitoring gauges including:
- N. 1 Set of five 58-C0219/A1
- N. 1 58-C0219/B1
- N. 1 58-C0219/C1
- N. 1 58-C0219/D1
complete with carrying case.

B Case dimension: 235x200x42 mm


A Weight approx.: 0.45 kg

58-C0219/SET

292 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Length changes / Crack widths

 Length changes Spare parts

s58-C0230/1 Datum discs. Pack of


q STANDARD 50 pieces. Weight 0.2 kg
BS 1881:206
s58-C0230/2 Adhesive compound.
Weight 0.1 kg
Mechanical strain gauges
Used for determining the length changes in
different parts of a structure using a single 58-C0230/10D-/30D
instrument. Different models are available
depending on the standard length to be
measured and the dial indicator: standard
or digital.

General description and specifications


58-C0230/10D-/30D
This apparatus, originally designed for use
on concrete structures can also be conve-
niently used for any other type of structure
including steel. 58-C0230/10-/30
Comprehending: Extensometer with dial
indicator 0.001 graduations or digital dial
gauge / Standard bar / Calibration bar / No.
50 datum discs / Adhesive compound for sCode
Description Gauge Resolution
length
datum discs.
58-C0230/10 Mechanical strain gauge 100 mm 0.001 mm
B Carrying case dimensions: 58-C0230/20 Mechanical strain gauge 200 mm 0.001 mm
300x400x110 mm 58-C0230/30 Mechanical strain gauge 300 mm 0.001 mm
A Weight approx.: 2.1 kg 58-C0230/10D Mechanical strain gauge digital model 100 mm 0.001 mm
58-C0230/20D Mechanical strain gauge digital model 200 mm 0.001 mm
58-C0230/30D Mechanical strain gauge digital model 300 mm 0.001 mm

 Crack widths

M 58-C0218
Crack measurement microscope

A high quality microscope designed for


measuring crack widths in concrete mem-
bers, masonry walls and other structures.
58-C0219/A1 58-C0219/B1
General description and specifications

The apparatus operates by an adjustable


lamp unit and the image is focused by
turning a knob. The eyepiece scale can
be turned through 360° to align with the
direction of the crack or pitch under exa-
mination.

Magnification: 35x 58-C0218


58-C0219/C1 58-C0219/D1 Measuring range: 4 mm
Subdivision: 0.02 mm
Battery operated
B Dimensions: 150x80x45 mm
A Weight approx.: 550 g
Testing equipment for the construction industry 293
58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Flat jacks
Site evaluation of stress, elastic modulus
and strength of brickwork and stone masonry: flat jack method

 Flat jack method Rectangular and semi-oval models.


50 bar
The in-situ stress, deformability and resi-
stance features of masonry can be deter-
M 58-D0567/C2
mined by the flat jack method. The test is Rectangular flat jack
performed by making a cut to a uniform 400x200x4.5 mm
depth into the mortar courses and inser-
ting the flat jack or couple of jacks, which M 58-D0567/C11
are pressurised to the desired level. Set of 5 steel sheets 400x200 mm:
2 pieces 1.5 mm thick and 3 pieces
The tests can be performed using the fol-
1 mm thick
lowing apparatus:
M 58-D0567/C20
Flat jacks:
No. 1 flat jacks (for stress determination) Rectangular flat jack.
or Same as 58-D0567/C2 less valves
No. 2 flat jacks (for deformability and resi-
stance determination) M 58-D0567/E2
Semi-oval flat jack
Pressure application and strain 350x260x4.5 mm
Typical application of two semi-oval
measurement flat jacks with mechanical
M 58-D0567/E11 strain gauge for determining the
Analogue mode strength and deformability features
- 58-D0568/A Hydraulic pump with gauge
Set of 5 steel sheets semi-oval
- 58-D0567/RS Connecting hose (when 350x260 mm: 2 pieces 1.5 mm
using two jacks only) thick and 3 pieces 1 mm thick
- 58-C0230 Mechanical strain gauge
M 58-D0567/E20
Digital mode Semi-oval flat jack.
- 58-D0568 Hydraulic pump Same as 58-D0567/E2 less valves
- 82-P0351 Pressure transducer
- 58-D0567/RS Connecting hose (when
Connecting hose for two jacks
using two jacks only)
- 58-D0585 Electronic extensometer (one, M 58-D0567/RS
two or three)
- 82-P0908/A Datalog data acquisition Connecting flexible hose 2 m length
and processing system
Preparation of slots for the flat jacks
on a brickwork surface using
a simple drill, overlapping holes and
completing manually

Typical application
of one flat jack
with mechanical strain
gauge for determining
the stress condition

Preparation of the cut


for the semi-oval and circular segment
flat jacks using a cutting saw.

Flat jacks 58-D0567/E2 and 58-D0567/C2

294 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Flat jacks
Data acquisition and processing

 Data acquisition and processing  Strain measurement Datalog and software


The electric signals coming from the elec-
Introduction Mechanical strain gauges tronic extensometers and the pressure
transducer can be collected, stored and
The in-situ stress-deformability and resi- Different models are available from 100 to downloaded to PC for data processing.
stance features, can be measured by using 300 mm gauge lengths with mechanical or
the standard mechanical strain gauges digital gauges. Please refer to page 293 for M 82-P0908/A
(see our model 58-C0230), and a pressure more information.
gauge or, in alternative, by a more sophisti- Datalog, data acquisition
cated data acquisition system consisting of The models normally used for this appli- and processing system.
electronic extensometers (e.g. model cation are: 110-240 V, 50-60 Hz, 1ph.
58-D0585), pressure transducers to be con-
nected to the hand pump and a data logger M 58-C0230/30 General description and specifications
(e.g. our Datalog 82-P0908/A). Mechanical strain gauge, 300 mm The apparatus can receive and memorise
gauge length data from up to 8 sensors. The acquisition
intervals can be programmed at the begin-
 Load application ning of the test.
M 58-C0230/30D
Mechanical strain gauge, digital
Channels: 8
M 58-D0568/A reading, 300 mm gauge length
Memory: 900 readings per channel
Hydraulic hand pump with pressure
gauge 0-100 bar range Electronic extensometer Resolution: 1/64000
Output: RS 232 for printer or PC
Complete with integral reservoir and 3 m Used as an alternative to the standard
flexible hose. mechanical extensometer. It consists of Internal programmable software
a tubular telescopic frame fitted with an
A Weight approx.: 8 kg electronic displacement sensor. It has to be For more information see page 454.
fitted to the wall by normal anchor bolts.
s82-P0172/A
M 58-D0585 Serial printer, battery operated
Electronic extensometer

Measuring range: 10 mm
Span: 300 mm
Linearity: 0.3%
A Weight approx.: 0.2 kg
58-D0568/A

M 58-D0568 82-P0908/A
Hydraulic hand pump
Same as above but without pressure
gauge.

M 82-P0351
Pressure transducer 0-50 bar
To be connected to the hydraulic line to
provide an electric signal proportional to
the applied load, for connection to the
data logger. Typical application of electronic tubular tran-
sducers 58-D0585 with pump assembly
58-D0568/A fitted with pressure transducer
82-P0350 and Datalog 82-P0908/A for com-
M 58-D0568/4 plete data acquisition
Connecting coupling for pressure
transducer

Testing equipment for the construction industry 295


58 NDT / Protection and repair of concrete structures. .
CONCRETE TESTING

Deflection of structures
Deflectometers / Digital instrumentation for testing structures

 Deflectometers  Swing-arm deflectometers  Digital instrumentation


for testing structures
General description and specifications General description and specifications
Description and use
Used for determining the deflection of brid- Used for determining the deflection of brid-
ges, ceilings or any suspended structure. ges, ceilings or any suspended structure. The determination of deflection of cei-
Comprising: special dial gauge with rota- Comprising: swing-arm with clamp for lings, bridges or any suspended structure is
ting dial fitted on a metal base; 20 m wire total orientation in any position q.ty 3; usually performed with mechanical exten-
coil; plumb line case. wire coil 20 m q.ty 3; dial gauges 50, 30 or someters.
It can be used either in tension or compres- 10 x 0.01 mm q.ty 3; plumb weight q.ty 3; The telescopic sensors are normally used in
sion. Three models available: carrying case. multiples of three and we offer different
options starting from the single tubu-
M 58-C0222 A Weight approx.: 3 kg lar sensor to the complete digital system
including the data logger and printer.
Deflectometer 10x0.01 mm
gauge travel Three models available:
M 58-C0229/A
M 58-C0222/A
M 58-C0223 Complete digital system for testing
Deflectometer 30x0.01 mm structures in deflection
gauge travel Swing-arm deflectometer with set
of three 30x0.01 mm dial gauges
Consisting of:
M 58-C0222/B - No. 3 sensors 58-C0229 with accessories
M 58-C0223/A
Deflectometer 50x0.01 mm and carrying case dim. 550x890x105
gauge travel Swing-arm deflectometer with set mm. Weight 15 kg approx.
of three 10x0.01 mm dial gauges - No. 1 Data acquisition and processing
system 8 channels model 82-P0908/A
B Dimensions (case): 140x160x100 M 58-C0223/B (for more information see page 454).
mm Swing-arm deflectometer with set Datalog 82-P0908/A and printer are
A Weight approx.: 0.8 kg of three 50x0.01 mm dial gauges housed in a carrying case dimension
400x310x300 mm. Weight approx. (with
Spare parts Spare parts apparatus) 6 kg
- No. 1 Printer 82-P0172/A
s58-C0224/1 20 m wire coil s58-C0224/1 20 m wire coil

Accessories

s58-C0229/5 Stainless steel chain. 10 m


s82-P0908/SOF Test software

58-C0222

58-C0223

296 Testing equipment for the construction industry


CONCRETE TESTING
58
. . NDT / Protection and repair of concrete structures
Deflection of structures
Digital instrumentation for testing structures (continued)

M 58-C0229
Telescopic tubular sensor

General description and specifications


It consists of a light alloy tube housing the
sensor with a spring system, which can
operate either in compression or tension.
Supplied complete with stainless steel base
for anchoring the system with ballast, 10
m of stainless steel chain, hook and service
key.

Minimum height: 1100 mm


Maximum extension: 3100 mm
(for larger measurements up to 99 m a
suitable light chain can be used)
Sensor stroke: ± 50 mm
Resolution: 0.01 mm
A Weight approx.: 1.7 kg
M 58-C0229/B
Set of three telescopic sensors
58-C0229 with sensor accessories
Housed in a carrying case dimension 58-C0229/A
550x890x105 mm. Weight 15 kg approx.

Schematic view of the deflection test set up

Fitting of a 58-C0229 sensor

Testing equipment for the construction industry 297

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