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Standard Shapes

Introducing an innovation that will forever


transform building and planning
Sunvik READYFIX; a downstream automated cut and bend
service, which provides customised solutions for all construction
needs. With an endeavor to serve the infrastructure industry,
READYFIX stands as an effort to simplify and strengthen hassle-
free construction process.
Standard Shapes
Introducing an innovation that will forever
transform building and planning
Sunvik READYFIX; a downstream automated cut and bend
service, which provides customised solutions for all construction
needs. With an endeavor to serve the infrastructure industry,
READYFIX stands as an effort to simplify and strengthen hassle-
free construction process.
How is made? How is better?
ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-
bend services over and above the more conventional approach.

Traditional Way Readyx Way


Straight TMT bars are not customised to the size in Zero wastage since the cutting is done in-house.
BBS Entry 01 which they are needed, leading to huge wastage on-site.

Labor intensive activity. Less labor required so Less construction cost.

Possibility of theft and pilferage. No theft or pilferage.

02 Scheduling / Planning
Time Consuming, As Purchase planning require time
ahead of construction.
Quick delivery at the site.

Space required on-site to accommodate and store Better utilization of space, logistics and reduction
the bars, increasing the risk of theft. of inventory on site.

Cut and Bend 03 Equipments required for processing.

Cutting and bending is done manually, leaving the process


No equipments required.

Mechanised processes that assured consistency in quality,


susceptible to inefciencies and inconsistent quality, and complete accuracy. The cutting and bending is done
Each bar would need to go through a strict quality check at to the specications outlined by the client.

04 Quality control check


every level. Even after that though, there is a margin for error.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be
programmed to accelerate or slow down by just simply
reprogramming the delivery schedule.

Tagging 05 Bars stay exposed to the elements, running the risk of


being adversely affected by the weather.
Readyx is delivered to the site according to the work
scheduled, thus not affected by the weather.

The rebar is manually measured, which can lead to Rebar is accurately measured using the computerised
inaccuracy. The cutting is not cleanly done, since it is machines. Thus user gets perfectly shaped columns
done by hand, leading to questionable quality. and beams with correct amount of cover concrete.
06 Delivery
Uncertain Consumption until completion Knowledge of steel used in every stage or any time
of work. from the rst day.

Dubious quality of TMT bar. Good quality.


On-site Installation 07 No Accountability. Accountability.

75mm
SUNVIK READYFIX are made with accurate angles and lengths specied
in BS 8666 / IS 2502 . 0
135
0
The 135 angle bend and 75 mm length cut helps the stirrups to hold
on tightly with the straight rods in columns which inturn will give much
more withstanding capacity to the structure in the events like earth quakes,
which does not happen in traditional way.
How is made? How is better?
ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-
bend services over and above the more conventional approach.

Traditional Way Readyx Way


Straight TMT bars are not customised to the size in Zero wastage since the cutting is done in-house.
BBS Entry 01 which they are needed, leading to huge wastage on-site.

Labor intensive activity. Less labor required so Less construction cost.

Possibility of theft and pilferage. No theft or pilferage.

02 Scheduling / Planning
Time Consuming, As Purchase planning require time
ahead of construction.
Quick delivery at the site.

Space required on-site to accommodate and store Better utilization of space, logistics and reduction
the bars, increasing the risk of theft. of inventory on site.

Cut and Bend 03 Equipments required for processing.

Cutting and bending is done manually, leaving the process


No equipments required.

Mechanised processes that assured consistency in quality,


susceptible to inefciencies and inconsistent quality, and complete accuracy. The cutting and bending is done
Each bar would need to go through a strict quality check at to the specications outlined by the client.

04 Quality control check


every level. Even after that though, there is a margin for error.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be
programmed to accelerate or slow down by just simply
reprogramming the delivery schedule.

Tagging 05 Bars stay exposed to the elements, running the risk of


being adversely affected by the weather.
Readyx is delivered to the site according to the work
scheduled, thus not affected by the weather.

The rebar is manually measured, which can lead to Rebar is accurately measured using the computerised
inaccuracy. The cutting is not cleanly done, since it is machines. Thus user gets perfectly shaped columns
done by hand, leading to questionable quality. and beams with correct amount of cover concrete.
06 Delivery
Uncertain Consumption until completion Knowledge of steel used in every stage or any time
of work. from the rst day.

Dubious quality of TMT bar. Good quality.


On-site Installation 07 No Accountability. Accountability.

75mm
SUNVIK READYFIX are made with accurate angles and lengths specied
in BS 8666 / IS 2502 . 0
135
0
The 135 angle bend and 75 mm length cut helps the stirrups to hold
on tightly with the straight rods in columns which inturn will give much
more withstanding capacity to the structure in the events like earth quakes,
which does not happen in traditional way.
State-of-the-art Technology
Readyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute
precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders
and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,
which characterize Schnell European production.

SCHNELL PRIMA+
8 – 12m wire diameter, Automatic machines for
construction of stirrups and shaped parts from coils, SCHNELL SHEAR LINE -500
particularly suitable for medium production runs. 8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S
8-20 mm straight bars bending

Manual Bender
Bending up to 40 mm diameter.
Manual Cutters

SCHNELL ROBOMASTER 45 Cutting up to 32mm


Bending up to 40 mm wire diameter, allow fully automatic 4-
REBAR SHOP
directions bending and the production of any type of shapes, including
those with positive and negative bends.
State-of-the-art Technology
Readyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute
precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders
and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,
which characterize Schnell European production.

SCHNELL PRIMA+
8 – 12m wire diameter, Automatic machines for
construction of stirrups and shaped parts from coils, SCHNELL SHEAR LINE -500
particularly suitable for medium production runs. 8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S
8-20 mm straight bars bending

Manual Bender
Bending up to 40 mm diameter.
Manual Cutters

SCHNELL ROBOMASTER 45 Cutting up to 32mm


Bending up to 40 mm wire diameter, allow fully automatic 4-
REBAR SHOP
directions bending and the production of any type of shapes, including
those with positive and negative bends.
Sample BBS Precision Tags
Bar Bending Schedule Conform To IS 2502

275
550
275
550

675

BBS N
O.
MEMB 01
ER
DESC COLU
MN-C
BAR BASE 35
MARK MENT
ITEM 03 TO PL
NO INTH
DIA 5 LEVE
L BUIL
TL /C DING
L 6 -G1
QTY. 1570/1 375
530
WT. / 18
KG. 375
6.35

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports 375

BBS N
O.
Screen Grab 3- Rebar Shop MEMB
DESC
ER
01
COLU
MN-C
BAR BASE 35
MARK MENT
ITEM 03 TO PL
NO INTH
DIA 5 LEVE
L BUIL
TL /C DING
L 6 -G1
QTY. 1570/1
530
WT. / 18
KG.
6.35
Sample BBS Precision Tags
Bar Bending Schedule Conform To IS 2502

275
550
275
550

675

BBS N
O.
MEMB 01
ER
DESC COLU
MN-C
BAR BASE 35
MARK MENT
ITEM 03 TO PL
NO INTH
DIA 5 LEVE
L BUIL
TL /C DING
L 6 -G1
QTY. 1570/1 375
530
WT. / 18
KG. 375
6.35

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports 375

BBS N
O.
Screen Grab 3- Rebar Shop MEMB
DESC
ER
01
COLU
MN-C
BAR BASE 35
MARK MENT
ITEM 03 TO PL
NO INTH
DIA 5 LEVE
L BUIL
TL /C DING
L 6 -G1
QTY. 1570/1
530
WT. / 18
KG.
6.35

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