Petro 6

PETRO6 ENGINEERING AND CONSTRUCTION PVT LIMITED

E&C
PROJECT LARGE SCALE THERMAL PILOT PROJECT (NORTH)
SUBJECT LIQUID PHASE LINE SIZING CALCULATIONS
DOC. NO.
S.NO. ITEM SYMBOL UNITS LINE SIZING CALCULA
1 GENERAL
2 SERVICE FW
3 P & ID NO. Normal
4 LINE NO. Suction
5 OPERATING CONDITIONS
6 Flow Phase L
7 Flow rate BLPD 76377.36
8 Qg m3/hr 505.968
9 Kg/hr 502426.40
10 Op. Pressure (P) P kPa 101.33
11 Op. Temp. (T) T °C 45.00
12 Viscosity cP 0.594
13 Density at PT kg/m3 993.00
14 PIPE DETAILS
15 Pipe NB NPS in 8.00
16 Pipe Sch. No. STD
17 Pipe ID di in 7.98
18 Roughness Factor in 0.0018
19 EQUIVALENT LENGTH CALCULATIONS
20 Physical Length m 100
21 Delta Elevation m 0
22 # of Valves - Ball (RB DN40 & Small) (L/D=65) 0
23 # of Valves - Ball (RB DN50 & Large) (L/D=45) 0
24 # of Gate Valve - FB (L/D=13) 0
25 # of Gate Valve - RB (L/D=65) 0
26 # of Globe Valve- Straight (L/D=340) 0
27 # of Globe Valve - Y (L/D=160) 0
28 # of Globe Valve -Angle (L/D=145) 0
29 # of Valves - Check- Swing (L/D=135) 0
30 # of Valves - Check - Ball/Piston (L/D=340) 0
31 # of Valves - Plug (L/D=45) 0
32 # of Valves - Butterfly Valve (L/D=20) 0
33 # of Tees - Equal : thru flow (L/D=20) 0
34 # of Tees - Equal : branch flow (L/D=65) 0
35 # of 45° Standard Elbows (L/D=16) 0
36 # of 90° Standard Elbows (L/D=20) 0
37 # of 90° Bends (R=4D) (L/D=14) 0
38 # of 90° Bends (R=5D) (L/D=16) 0
39 # of 180° Bends (R=4D) (L/D=25) 0
40 # of 180° Bends (R=5D) (L/D=28) 0
41 # of Strainer - Y/Bucket Type (L/D=250) 0
42 # of Nozzles - Inlet (L/D=64) 0
43 # of Nozzles - Outlet (L/D=32) 0
44 Expander (Enter expanded dia) in 0
45 Reducer (Enter reduced dia) in 0
46 No of Pipe Sharp Edged Entrances (K=0.5) 0
47 Number of Pipe Exits (K=1) 0
48 Other equivalent lenght (Le/D) 0
49 Sum of other K's 0
 50 Sum of other Pressure Drops bar 0
51 HYDRAULIC CALCULATIONS
52 Pipe I.D. di in 7.98
53 Specific gravity 0.9930
54 Allowable Velocity Va ft/s 20
55 m/s 6.10
56 CSA A ft2 0.35
57 Reynolds No. Re 1486714
58 Friction Factor f 0.015
59 Equivalent Length ft 328.1
60 m 100.0
61 Enlarg. + Contr. K 0.0
62 Total K 0.0
63 LINE HYDRAULIC RESULTS
64 Calculated Velocity Vg ft/s 14.39
65 m/s 4.39
66 Velocity check OK
67 Pressure Drop DP psi/100 ft 3.0237
68 bar/100 m 0.6840
69 Press Drop - Frictional DP psi 9.9202
70 bar 0.6840
71 Press Drop - Frictional + Static bar 0.6840
72 ρV2 kg/m s2 19110
73 REMARKS NOTE:1

1.The correlations used in the above calculations are obtained from API Recommended Practice 14E (RP 1
2.The friction factor value calculated for 2100<Re<3000 (critical flow regime) in this output shall be in error
NOTES be read from Moody chart and the actual pressure drop shall be determined as follows:
Dp(actual) = Dp(calculated)* f(from Moody chart) / f(calculated) .
 PROJECT NO.
PAGE NO.
ND CONSTRUCTION PVT LIMITED REVISION
DATE
PREP. BY
CHKD. BY
APPD. BY
LINE SIZING CALCULATIONS ( LIQUID PHASE)

FW FW FW FW
Normal 120% Flowrate existing existing
Disch Disch Disch Disch

L L L
76377.36 83320.75 83320.75 83320.75
505.968 551.965 551.965 551.965
502426.40 548101.53 548101.53 548101.53
1301.33 1301.33 1301.33 1301.33
45.00 45.00 45.00 45.00
0.594 0.594 0.594 0.594
993.00 993.00 993.00 993.00

8.00 12.00 12.00 8.00

STD STD STD STD
7.98 12.00 12.00 7.98
0.0018 0.0018 0.0018 0.0018

100 1000 654 301

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 4 4 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 3 3 0
0 3 3 0
0 6 6 0
0 6 6 0
0 0 0 0
0 3 3 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
 0 0 0 0

7.98 12.00 12.00 7.98

0.9930 0.9930 0.9930 0.9930
20 20 20 20
6.10 6.10 6.10 6.10
0.35 0.79 0.79 0.35
1486527 1078543 1078543 1621666
0.015 0.014 0.014 0.015
328.1 4059.8 2924.7 987.5
100.0 1237.4 891.4 301.0
0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0

14.39 6.94 6.94 15.70

4.39 2.12 2.12 4.78
OK OK OK OK
3.0217 0.4472 0.4472 3.5845
0.6836 0.1012 0.1012 0.8109
9.9139 18.1537 13.0778 35.3985
0.6835 1.2517 0.9017 2.4406
0.6835 1.2517 0.9017 2.4406
19100 4448 4448 22731
NOTE:1

m API Recommended Practice 14E (RP 14E) & GPSA.

w regime) in this output shall be in error. In such cases, 'f' shall
determined as follows:
GPSA data book

Roughness Factor
Material mm in
Carbon Steel 0.0457 0.001799
Commercial Steel 0.05 0.001969
Sligthly Rusted Steel 0.4 0.015748
Very Rusted Steel 4 0.157480
Galvanized Iron 0.15 0.005906
Cast Iron 0.26 0.010236
Rusty Cast Iron 1.5 0.059055
Stainless Steel 0.0450088 0.001772
Aluminium 0.0014986 0.000059
Copper 0.0014986 0.000059
Glass 0.0001 0.000004
Neoprene 0.0817626 0.003219
Reinforced PVC 0.1400048 0.005512
Concrete (smooth) 0.305 0.012008
Riveted Steel 9.1 0.358268
Wood Stave 0.91 0.035827
Asphalted Cast iron 0.12 0.004724
Drawn Tubing 0.0015 0.000059
Welded Steel 0.1 0.003937
Steel with Light Scaling 1 0.039370
Steel with Heavy Scaling 1.5 0.059055
Cast Iron with Scaling 1 0.039370
Concrete (rough) 1 0.039370
Lead 0.0015 0.000059
Brass 0.0015 0.000059
Drawn Steel 0.02 0.000787
References: Crane Hand book and other resources
 NOMINAL AND INTER
SCHED. 5S 10S 10 20 30 40
5 9 10 20 30 40
3 4 5 6 7 8
NOM. DIA
0.125 0 0.307 0 0 0 0.269
0.25 0 0.41 0 0 0 0.364
0.5 0.71 0.674 0 0 0 0.622
0.75 0.92 0.884 0 0 0 0.824
1 1.185 1.097 0 0 0 1.049
1.5 1.77 1.682 0 0 0 1.61
2 2.245 2.157 0 0 0 2.067
2.5 2.709 2.635 0 0 0 2.469
3 3.334 3.26 0 0 0 3.068
4 4.334 4.26 0 0 0 4.026
6 6.407 6.357 0 0 0 6.065
8 8.407 8.329 0 8.125 8.071 7.981
10 10.482 10.42 0 10.25 10.136 10.02
12 12.438 12.39 0 12.25 12.09 11.938
14 13.688 13.624 13.5 13.376 13.25 13.124
16 15.67 15.624 15.5 15.376 15.25 15
18 17.67 17.624 17.5 17.376 17.124 16.876
20 19.624 19.564 19.5 19.25 19 18.812
22 21.812 21.782 21.75 21.625 21.5 0
24 23.564 23.5 23.5 23.25 22.876 22.624
26 0 0 25.376 25 0 0
28 0 0 27.376 27 26.75 0
30 29.5 29.376 29.376 29 28.75 0
32 0 0 31.376 31 30.75 30.624
34 0 0 33.312 33 32.75 32.624
36 0 0 35.376 35 34.75 34.5
38 0 0 0 0 0 0
40 0 0 0 0 0 0
42 0 0 0 0 0 0
44 0 0 0 0 0 0
46 0 0 0 0 0 0
48 0 0 0 0 0 0

Important Formulae Used:

Allowable velocity - API 14E

Reynolds number

Liquid velocity - API 14E

Equivalent length

Sonic Velocity - API 521

Friction factor
Pressure drop - API 14E

Frictional Pressure drop

NOMINAL AND INTERNAL DIAMETER
STD 60 80 XS 100 120 140 160 XXS
41 60 80 81 100 120 140 160 200
9 10 11 12 13 14 15 16 17

0.269 0 0.215 0.215 0 0 0 0 0

0.364 0 0.302 0.302 0 0 0 0 0
0.622 0 0.546 0.546 0 0 0 0.466 0.252
0.824 0 0.742 0.742 0 0 0 0.612 0.434
1.049 0 0.957 0.957 0 0 0 0.815 0.599
1.61 0 1.5 1.5 0 0 0 1.338 1.1
2.067 0 1.939 1.939 0 0 0 1.687 1.503
2.469 0 2.323 2.323 0 0 0 2.125 1.771
3.068 0 2.9 2.9 0 0 0 2.624 2.3
4.026 0 3.826 3.826 0 3.624 0 3.438 3.152
6.065 0 5.761 5.761 0 5.501 0 5.187 4.897
7.981 7.813 7.625 7.625 7.437 7.187 7.001 6.813 6.875
10.02 9.75 9.562 9.75 9.312 9.062 8.75 8.5 8.75
12 11.626 11.374 11.75 11.062 10.75 10.5 10.126 10.75
13.25 12.812 12.5 13 12.124 11.812 11.5 11.188 0
15.25 14.688 14.312 15 13.938 13.562 13.124 12.812 0
17.25 16.5 16.124 17 15.688 15.25 14.876 14.438 0
19.25 18.376 17.938 19 17.438 17 16.5 16.062 0
21.625 21.125 20.875 21.5 20.625 20.375 20.125 19.875 0
23.25 22.062 21.562 23 20.938 20.376 19.876 19.312 0
25.25 0 0 25 0 0 0 0 0
27.25 0 0 27 0 0 0 0 0
29.25 0 0 29 0 0 0 0 0
' 0 0 31 0 0 0 0 0
33.25 0 0 33 0 0 0 0 0
35.25 0 0 35 0 0 0 0 0
37.625 0 0 37.5 0 0 0 0 0
39.625 0 0 39.5 0 0 0 0 0
41.625 0 0 41.5 0 0 0 0 0
43.625 0 0 43.5 0 0 0 0 0
45.625 0 0 45.5 0 0 0 0 0
47.625 0 0 47.5 0 0 0 0 0