JOB SAFETY ANALYSIS

(RISK ASSESSMENT)

Area to be Access and/or Equipment Tag No. (KKS No.) : FGD Unit 8 (see attached drawings)

Work to be Done : REMOVE EXSISTING STRAINER AND INSTALLATION NEW BRACKET STRAINER UNIT 8

LOW HIGH Underwater Work Confined Space Excavation Hot Work

Risk Category Job :
Refer to Paiton Instruction : PI-05-03-01 Complex Lifting Work Working at High On Line Low & High Voltage
Work Order No. : Priority No. PAS Application No.
Work Period Date & Time Start Date & Time Finish
Applicant

Signature
:
(Work Parties)

Date : Time :

Work sequence Hazards Risk Control Measures

A. Prepartion

Mobilization tools,  Good manual handling practices to be used (min. 2 person lift);
Manual handling Musculoskeletal injuries
equipment and materials to Use hand gloves
the work place  Use mechanical aids where required
 Ensure all electrical equipment in good condition and knowing
Electrical Shock Personal injury or death
Electrical applies for how to use properly
equipment & lighting  Ensure all electrical equipment has been checked before use
and has valid tagging

Ref. PI-05-03-01-F01 Page 1

 Work sequence Hazards
B. FabricatIon steel
structure (at Workshop
Contractor)
Sharp edge.
Grinder wheel throws off sparks
and hot bits of metal
Cuting metal profil
Accidental contact with grinder
wheel
Fire
Welding steel structure
Weld Flash
Sparks of fire and fumes
Hazard to health : Accidentally
inhaled, ingseted, eyes & skin
Painting irritation
Flammable material
Ref. PI-05-03-01-F01
Risk Control Measures
Material stainles steel 304
Cut from metal profil  Wearing leather glove
 Ensure the worker already got training
 Put barricade around work area to prevent entry by
Skin & eyes injury unauthorized person
 Ensure fire extinguisher has been prepare
 Worm Safety gloves and eye protection
 Workers will ensure the grinder’s guard is in place and fully
can cause bad cuts
operational before use.
 Put barricade and safety sign
 Remove any flammable materials from hot work area, relocate
or protect (fire proof blanket)
Burns
 Ensure fir extinguisher has been prepared
 Ensure competent person undertakes all welding task
 Provide fire watcher
 Welding screens to be used where appropriate: use face
Eyes injury
shield (welding cap)
 Put barricade and safety sign
 Remove any flammable materials from hot work area, relocate
or protect (fire proof blanket)
Skin injury
 Ensure fir extinguisher has been prepared
 Wear appropriate PPE while welding
 Ensure surrounding work crews area aware of hot work
 Painter shall be provided with standard PPE
 No Hot work allowed. (at immediate area)
Personal injury
 Flammable liquids shall be stored and dispensed only from
approved type containers
 No bulk storage of paint material at site (designated area only)
Fire  MSDS for the paint need to be place prior to work starting
 Cans/bottles for storage paint/thinner must be labeled from
IMPOMI
Page 2
 Work sequence
C. Fabrication FRP pipa and
fitting
D. Installation at site
Loading/unloading check
Dismantled exsisting FRP
pipe line, suport, grating and
Strainer
Using angle grinder and cuting
torch
All activity must be
coordinating by authorized
person only from POMI
Used chain block
Ref. PI-05-03-01-F01
Hazards
Falling / overturning of load
Manual handling : lifting &
carrying
Grinder wheel throws off sparks
and hot bits of metal
Accidental contact with grinder
wheel
Fire
Manual handling : lifting &
carrying
Risk
Damage to the material brought
Personal injury
Injury to muscles, nerves, disc and
ligaments of the low back
Low back stain, ligament sprain
Skin & eyes injury
Can cause bad cuts
Burns
Injury to muscles, nerves, disc and
ligaments of the low back
Low back stain, ligament sprain
Control Measures
Workshop PT. Karya Mandiri’s Surabaya
Mobilization material from emergency stair at turbine building
 Designated a supervisor to check load condition
 Ensure that load are properly positioned before unloading
 Identify restricted area, install barricade & provide watchman
 Ensure sleepers are properly installing
 Good manual handling practices to be used (min. 2 person
lift); Use hand gloves
 Use mechanical aids where required
FRP pipe 14”
 Ensure the worker already got training
 Put barricade around work area to prevent entry by
unauthorized person
 Ensure fire extinguisher has been prepare
 Worm Safety gloves and eye protection
 Workers will ensure the grinder’s guard is in place and fully
operational before use.
 Put barricade and safety sign
 Remove any flammable materials from hot work area, relocate
or protect (fire proof blanket)
 Ensure fir extinguisher has been prepared
 Ensure competent person undertakes all welding task
Provide fire watcher
 Good manual handling practices to be used (min. 2 person
lift); Use hand gloves
Use mechanical aids where required
Page 3
 Work sequence
Lifting/erection strainer and
FRP Pipe :
1. Setting crane
2. Slinging work
3. Inching up
(By mobile crane)
Working on heights/
scaffolding
Tighten bolt and nut
connecting the steel frame
Ref. PI-05-03-01-F01
Hazards
Beaten by working tools
Pieces of FRP pipe and fitting
falling / overturning
Dust dispersion
Slip, Stumble
Struck in between loads
Jamming / hitting
stepping through open door
hatch
from getting hit in the head from
tools or equipment dropped from
above
Beaten by working tools
Strains and sprains
Risk Control Measures
 Ensure working tools in good condition and knowing how to
Personal injury
use properly
Damage to exsisting facilities/
 Designated a engineer to check the dismantling sequence
equipment , personal injury
 Identify restricted area, install barricade & provide watchman
Secure existing equipment below dismantling area
Worker hit / crushed - pinch point
 Dust mask N95 for working crew
Respiration system injury
 Conduct Tool Box meeting, wear proper PPE, Explanation
Damage to the crane / structure
safety standard and procedure installation before commencing
near
each activity
Damage to the material brought
 Ensure that loads are properly positioned before unlashing
Worker hit / crushed material
 Install tag lines
brought
Damage to the material brought
Worker hit / crushed material
 Give a clear & signal after checking that it is safe
brought
Damage to the structure near
 Do not climb scaffold frame. Do not remove rails or bracing, do
Personal injury from slip, fall not move scaffolding. Always close the hatch when entering
new level
 Know what is below and above you at all time. Use standard
safety helmet. Use safety rope where necessary to secure
Personal injury
items

 Ensure working tools in a good condition and knowing how to
use properly
Personal injury
 Sufficient rest period between jobs and avoid repetitious
twisting
Page 4
 Work sequence Hazards
Hazard to health : Accidentally
inhaled, ingseted, eyes & skin
irritation
Flammable material
Grinder wheel throws off sparks
and hot bits of metal
FRP pipe and fitting
installation
Accidental contact with grinder
wheel
Fire
Manual handling : lifting &
carrying
Beaten by working tools
Dust dispersion
E. Housekeeping
Disorganized tool & material
Ref. PI-05-03-01-F01
Risk Control Measures
 FRP instllaler shall be provided with standard PPE
 No Hot work allowed. (at immediate area)
Personal injury
 Flammable liquids shall be stored and dispensed only from
approved type containers
 No bulk storage of paint material at site (designated area only)
Fire  MSDS for the resin need to be place prior to work starting
 Cans/bottles for storage paint/thinner must be labeled from
IMPOMI
 Ensure the worker already got training
 Put barricade around work area to prevent entry by
Skin & eyes injury unauthorized person
 Ensure fire extinguisher has been prepare
 Worm Safety gloves and eye protection
 Workers will ensure the grinder’s guard is in place and fully
Can cause bad cuts
operational before use.
 Put barricade and safety sign
 Remove any flammable materials from hot work area, relocate
or protect (fire proof blanket)
Burns
 Ensure fir extinguisher has been prepared
 Ensure competent person undertakes all welding task
Provide fire watcher
Injury to muscles, nerves, disc and  Good manual handling practices to be used (min. 2 person
ligaments of the low back lift); Use hand gloves
Low back stain, ligament sprain Use mechanical aids where required
 Ensure working tools in good condition and knowing how to
Personal injury
use properly
 Dust mask for housekeeping crew when necessary
Respiration system injury
 Bundles bind or contained securely to prevent slippage
 Keep tools, equipment, extension cords, ropes etc. Out of walk
Trip, slips, falls
ways
Page 5
 Additional Control Measures (please specify : state the other measures such as special work procedures, special emergency procedures etc) :
1.
2.
3.
4.
5.

The following test are required to assess the atmospheric conditions in the nominated space :
TEST REQUIRED
TEST FOR Permissible Exposure Limit (PEL)
YES NO
Ammonia Less than 25 ppm
Carbon Dioxide Less than 5000 ppm
Carbon Monoxide Less than 25 ppm
Chlorine Less than 0.5 ppm
Hydrogen Sulfide Less than 10 ppm
Oxygen Greater than 19.5% & Less than 23.5%
Ozone Less than 0.1 ppm
Sulphur Dioxide Less than 2 ppm
Hydrogen LEL = 4% & UEL = 75.6%
LEL Less than/ ≤ 4%
Note :
1. Reference (OSHA PEL – 2013)
2. For clarification on the test required to be carried out refer PI-05-03-02 (Testing of Confined Space)

Ref. PI-05-03-01-F01 Page 6