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11/8/2019 3516E Generator Set LCK00001-UP(SEBP7040 - 10) - Documentation

Shutdown SIS

Previous Screen

Product: GENER ATO R SET


Mode l: 3516E GENER ATO R SET LC K
C onfiguration: 3516E Ge ne rator Se t LC K00001-UP

Service Letter
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR
PRODUCTS
Media Number -TEBE7175-05 Publication Date -22/01/2018 Date Updated -17/10/2018
CONFIDENTIAL

TEBE7175-05

22Jan2018
(Revised 17Oct2018)

U-31
A-22
D-31
O-26

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT


LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
Before/After

7606 7610 7620 PS45759

NOTE: Caterpillar’s obligations under this Service Letter are subject


to, and shall not apply in contravention of, the laws, rules,
regulations, directives, ordinances, orders, or statutes of the
United States, or of any other applicable jurisdiction, without
recourse or liability with respect to Caterpillar.

NOTE: This Program must be administered either before or after failure.


In either case the decision whether to apply the Program is made
Caterpillar: Confidential Yellow
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by the dealer. When reporting the repair, use "PS45759" as the


Part Number and "7755" as the Group Number. If administered
before failure, use "56" as the Warranty Claim Description Code
and "T" as the SIMS Description code. If administered after
failure, use "96" as the Warranty Claim Description Code, and "Z"
as the SIMS Description Code.
NOTE: The information supplied in this service letter may not be valid
after the termination date of this program. Do not perform the
work outlined in this Service Letter after the termination date
without first contacting your Caterpillar product analyst.

NOTE: This Revised Service Letter replaces the 22Jan2018 (Revised


27Sep2018) Service Letter. Changes have been made to the Service
Claim Allowances.

TERMINATION DATE

31Dec2019

PROBLEM
The existing Product Link Network Manager can lose its firmware or
completely stop functioning on certain Caterpillar products equipped
with a PLE601.

AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
1006TAG/2 LEL00933, 1182, 1620, 2333, 2355, 2368, 2545, 2630,
2655, 2661, 2694, 3837, 3865-3866, 3883
1103A LEZ01928, 6865
1103A- DDY01155
33TG1/2
1104A LEB00374, 926-927, 2132, 2134
1104C LEN03053, 3056, 3106, 3223, 3248, 3397-3398, 3734,
4073
1104C- MMW01174, 1304, 1310
44TAG1/2
1104C- LEW01784
44TAG2
1104D- SJX00216
44TAG1
1106C LEY00499, 562, 602, 607, 961-962, 972, 984-986, 989-
Caterpillar: Confidential Yellow
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991, 1015, 1017, 1065-1066, 1093, 1115


1306A- GK300303, 316, 422
E87TAG4/6N
1306C NNM01106
1306E MPN07399, 7454, 7463, 8797, 8962, 8967, 9069, 9159,
9249, 9351-9352, 9406, 9425, 9503

RNS08651
1606A- JSY00235
E93TAG4/4
C2.2 GBE00261

GBY02478, 2483-2485, 2487, 3282


C3.3 EC300348-00349, 702, 849-851, 858-859, 864-868, 894,
965-967, 1016, 1043, 1045-1048, 1050, 1190, 1256-
1259, 1262-1264, 1278-1286

EC501831, 2085

GT401323
C4.4 44414332, 19909, 23124, 23375, 24754, 25178, 26432,
26960, 27162

44800383, 1870, 5939, 8395

D4B02104, 2969

EC900109

GTH00814-00815, 827-828

LC500604

W2301277, 1448, 1450, 2461, 3518


C6.6 MRW00209

N6D00635-00637, 639, 798, 1678, 2091


C6.6 TIER 3 66607122, 15143, 21059, 23751, 24528, 27727
C7.1 77000926-00927, 1400, 1768

88100532, 680, 1528, 1879

ECW00767-00768, 939, 1049, 1192, 1204, 1222, 1252,


1315, 1882-1884

ETG00333, 375

G9R02280, 3339

GTW00130

GTY00371, 373 Caterpillar: Confidential Yellow


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MRP00302, 342, 589-590, 597, 628, 645


*******Group 2*******
3508B 1FZ00168

4GM00443

5KW00178

5PS00589-00590

6PN00920

CNB01038-01040, 1418, 1459

S2D00222

S2E00769, 771

ZAD92007-92013, 92015
3508C TTB00319
3512 1LM00206-00209, 211-213

24Z03572, 3959

CMJ00683, 92001-92002

YAX00186, 189-190, 201, 256, 375-376, 425

ZAF00496-00497, 654, 666


3512B 1PW00416-00417, 420-421

2AF00592, 615, 639, 666, 809

3ZW00652, 715, 882, 1039

4AW00286, 345, 352, 355, 405, 464, 489, 535, 660,


708-709, 728, 944, 960, 1319, 1361, 1367, 1374, 1722-
1723, 1725

6EF00354

6GW00781, 1049, 1136, 1255, 1269, 1522, 1529, 1579,


1715, 1722, 1727, 1731-1733, 1741, 1748-1749, 1751,
1756, 1761, 1767-1769, 1778-1779

6WN00347

7HM00186-00187

8RM00273, 829

9G500105-00110, 112 Caterpillar: Confidential Yellow


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9G800109

BRC00154, 204

CMC00673, 1464-1465, 1822-1825

LDE00256-00264, 266-272, 274-275, 279, 281

LDF00150-00152, 156

PK200116

PTF00348-00349, 370

PTM00776-00777, 1388, 1393, 1400, 2124, 2492, 2494,


2506-2508, 2557-2558, 2749, 2754, 2756

S2H00705-00708

S2K00208

YAM00175, 509, 795, 848, 851, 855, 892-893, 922

YAN00120

YAY00328, 335, 438, 833, 1041, 1054, 1060, 1078,


1084, 1106, 1138, 1142, 1183, 1185, 1191, 1229, 1232-
1233, 1243, 1250, 1316, 1328, 1333, 1345, 1391, 1401,
1475-1477, 1491-1492, 1494

YBB00143, 184, 272, 389, 500, 527

ZAH91006, 92004, 92008


3512B HD YAZ00617
3512C LDJ00227-00232, 234-248, 251-252, 256-260, 262-263,
275-289

LLA00231, 233, 238, 242, 244, 271, 296, 412, 457,


553, 652, 665-666, 768, 839, 842, 950, 960, 981,
1713, 1928, 1938, 1946, 1951-1956, 2021, 2055, 2076,
2095, 2113, 2153, 2174, 2178, 2183, 2286, 2358-2359,
2370, 2481, 2496, 2505-2506, 2526, 2638, 2640, 2652,
2654, 2748, 2865, 2941, 2971, 3170, 3180, 3197, 3308,
3443, 3507, 3513, 3530, 3782, 3844, 3862, 3864, 3896,
3968, 3973, 4043, 4045, 4050, 4074, 4076-4077, 4081,
4094-4095, 4097-4098, 4100, 4106-4108, 4196, 4205,
4209, 4234, 4249, 4254, 4257, 4572, 4574, 4576, 4600,
4603, 4609, 4611, 4680, 4682-4683, 4777, 4963, 4966,
4981

LN500111

MLM00105, 117, 130, 146, 149, 206, 223 Caterpillar: Confidential Yellow
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PFP00100

R1A00403, 1546, 1589-1590, 1618, 1623, 1625, 1628,


1633-1634, 1639, 1643, 1648, 1663, 1665-1666, 1668,
1670, 1674, 1941

RMS00157-00158

SLM00560

TTF00525-00526
3512C HD PXG00283-00284

R1S01053, 1058, 1098, 1109, 1134, 1371, 1585, 1590

WF300186, 559-563, 565-568, 570-577, 647

WF500199, 333, 514, 754, 896, 899, 901-903, 924, 931-


932, 934, 937-939, 944-945, 947, 949-951, 953-959,
961-965, 969, 971, 973-979, 982-984, 988, 992, 994-
998, 1003-1008, 1011-1013, 1017, 1021-1022, 1024,
1026, 1029-1030, 1038-1039, 1127
3512E BZ300104

SK300104-00111
3516 25Z04398
3516B 1NW00158-00181

2FW00173-00176, 198

4BW00483, 485

6HN00534, 820

7RN00734, 784, 786, 788-789, 792, 1231, 1305, 1318,


1674, 2028, 2128-2129, 2212, 2224

8NW00568, 572, 587, 589, 591-592, 598, 808, 1012,


1109

BPJ00449

FDN00447, 1343

FDX00229-00230, 238

GZS00245

S2X00158, 774

YAP00335, 485, 523, 674, 804, 92001, 92003


Caterpillar: Confidential Yellow
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YAT00794, 809, 815

YAW00182

ZAP00219, 232, 235, 377, 512, 809, 1287, 1383

ZAR00126, 216, 274, 92017-92018, 92020


3516B HD YAR00421-00422, 643
3516C SBJ00594

SBK01007

TTH00477, 482, 919-920, 924-925


3516C HD SEK01228
3516E HD LCK00117-00118

MR900200-00201

MRC00205-00210
C175-16 3A900107, 113, 120, 125, 134-135

WYB00155, 187, 1414-1415, 1456, 1485, 1498-1499,


1591, 1593-1594, 1598, 1602, 1604, 1607

Y3A00104, 107-112, 114-116, 118


C175-20 BXR01054-01064, 1067-1072, 1075, 1077-1078, 1080-
1081, 1083-1087, 1089-1095
C280-16 R4M00105-00106
C280-6 SCB00131, 200
CG137-12 AL500100-00101

FYR00119, 139-140

WRX00120-00121, 169-170
CG137-8 FPL00115

WWF00132, 188, 316


CG170-16 KSJ00160
G3306B AL400110-00112

RJ200112
G3406C R7E00196, 238, 242, 248, 257
G3412 KAP01055
G3508 N8B00100
G3508B N8C00100-00101, 103-105, 107-108, 116-117, 133-134,
136, 138-139, 141, 144-146, 150, 154-155, 157, 159,
162, 164-165, 167

RBK01621-01622, 1627
G3512 N2P00101-00102
Caterpillar: Confidential Yellow
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G3512B JHH01044-01045

N2S00101, 103, 108-113, 117-118


G3512E SSR00153, 179, 223, 227, 235, 237, 241
G3512H GF500115
G3516 4EK00723

N6B00106

N6C00124, 132, 135-136

WPW00753, 992, 1555, 2213


G3516B JEF00176, 1027, 2698, 2747, 2788, 2989

N6E00230, 318, 331-332, 335, 340, 342, 346, 349, 352,


356, 361-364, 366, 372, 377, 391, 395, 399-400, 405-
406, 408, 411, 413, 425, 428-429, 432-434, 437, 443,
448-450, 452-456, 458, 460, 463-466, 468-470, 472-
477, 483-488, 491, 496-502, 509-514, 516, 518, 520,
522-526, 530-531, 534

ZBC01001-01002
G3516C GZC00221-00222, 224, 230-234

GZZ00267
G3516E GAS00258, 265, 275-277
G3516H NWJ00103-00104
G3516H HD GLM00120

GLN00116-00118, 122-129, 136-138


G3516J N6W00155-00156, 165, 178, 184-185, 191, 201, 205,
211, 218-219, 221-222, 225, 228, 231, 235, 237, 239,
241, 260-262, 280, 289, 294, 296, 313, 319, 324
G3520B GLF01110-01111

TPC01185-01186
G3520C GZJ00459

GZN00241, 454, 579, 634


G3520E GZE00174, 205, 249, 401, 403-404
G3520H HD GFP00010, 117, 119, 150

GFR00115, 117-127, 134-138, 142-161, 164-168, 175-


176, 191
G3606 3XF00201

4ZS00360, 608, 911, 1178, 1302, 2186-2187, 2189,


2196-2200
G3606B JFE00103-00104, 106-113, 115, 119-126, 129-130, 133-
134, 136-140, 142, 144, 146-150, 153-154, 156-159,
162-164, 166, 168, 171-178, 180-182, 184, 186, 190-
Caterpillar: Confidential Yellow
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193, 195-202, 205, 209, 215, 217-218, 220-222, 226,


228-229, 232, 235-236, 241, 246, 250, 252, 254, 257,
268-269, 271, 274, 283, 286, 801, 804, 809-811, 813,
823, 847
G3608 4WF00087

BEN00503, 606-607, 620, 630, 807-809, 877, 884, 892,


898, 928, 1068, 1071-1072, 1074, 1082, 1175-1176,
1179-1180, 1184-1185, 1188, 1190-1191, 1209
G3608B XH700104-00105, 115-116, 124, 126-127, 130-133, 135-
139, 141-142, 146-149, 162, 167-174, 701-702, 704-
705, 707, 710-712, 714-718, 720-723, 725, 727-728,
730, 737-738, 750, 753-757, 759-761, 763-766, 768,
770-771, 773, 775-779, 783-786, 790-791, 795, 797,
799
G3612 1YG00124, 214, 216-217

BKE00748, 750, 752, 754, 784-786, 788-789, 791-792,


799, 801-803
G3612B BB200101-00102, 114-119, 706-714, 716-718, 720, 722,
724, 734
G3616 BLB00732-00733, 735-737, 937, 968, 991, 1001
G3616B ZZY00101, 106, 112, 121, 127, 156-157, 703
G399 49C00728
PM3512 TC800213, 218
PM3516 KEN00108, 162, 187, 202-203

NAM00185, 208-210, 234, 237, 244, 270-272, 288, 308,


320

NBR00624, 642
PM3516B BPD00404, 458, 489, 848-849
PMG3516 JKK00205, 216, 277, 333, 340, 344, 356
SPF343C RTX01005-01007, 1010, 1012, 1015-1016, 1018-1020
SPF743 MLX00101, 103-107
XQC1200 N1G00120
XQC1600 N1M00303, 305-306
*******Group 3*******
3126B BEJ10991
3306B 9NR03779, 5531

B8D00543, 1180
3406C 1LS00392

4JK00126, 265

4ZR08051

C2G05468, 8723, 8793, 9006, 9196, 9401, 9446, 9479,


10215, 10396 Caterpillar: Confidential Yellow
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C2Y01014, 1069, 2384


3406E 6BR01676
3408E 7PR00678, 775
3412 81Z16413
3412C 4BZ02637, 3124, 9751, 10682

9EP00325

DK600158, 200, 210, 213-214, 235, 374, 549, 726

RTY01989, 3896, 4386, 4453-4454, 5221

TFT00416

TGC00303
3412E BDT04595, 4870
3456 C3G00964, 1192

C4G00645

CCB00645
C10 BCX00469
C11 GLS00519, 543, 938, 1245, 3591

HRA02478
C12 BDL03029, 3874

K1M05021
C13 DH400328-00332, 337, 340, 368-370, 444, 465, 697,
711, 714, 1041, 1143, 1145, 1178, 1217, 1225, 1335,
1407, 1413, 1447-1448, 1499-1500, 1504-1505, 1508-
1509, 1547, 1704-1705, 1708, 1710-1711, 1727-1728,
1733, 1801-1802, 1834-1835, 1839-1840, 1875

GB700190, 208, 210, 230

KWJ00144, 1048, 1458, 1642, 3912

LGK08772, 9567, 9671, 10170, 10173, 17835

N3F01431

RRA01294, 2447, 4800, 6979, 6991, 8351-8352, 11576

X3M00103, 149, 156-158, 170, 174, 342, 347-348, 516,


541, 549, 554, 556-570, 572
C15 AR200568

BEM03866, 4898, 6127

C5E02126, 3461-3462 Caterpillar: Confidential Yellow


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C5H00304, 1003, 1701, 2663, 2668-2669, 2682-2683,


2730-2731, 2738, 2742, 2774-2775, 2784-2786, 2874,
2895, 2949, 3131-3132

C5L01006, 3753, 5829, 6211, 6241

CYY01562

GB300129, 137-138, 169, 407-408, 917-918

GB400204

JKG00564

JRE02973, 4102, 4622, 6748, 7922, 13940

L8B00233

LDN00505, 1294, 1371, 1615

LNA00253, 258, 282, 354, 356, 360, 370, 378, 384,


388, 520, 529, 913, 916, 972-973, 1031, 1164, 1171,
1192-1193, 1301, 1323, 1532, 1814, 1936, 2505, 2532

LXJ00346, 363, 458, 461, 463-464, 725, 732-733, 779,


789, 1010, 1159, 1210, 1221, 1232, 1241, 1330, 1336,
1344, 1358, 1395, 1490, 1580-1581, 1661, 1665, 1716,
1756, 1805, 1807, 1809, 1841, 1850, 1882, 1896, 1941,
1946-1947, 1976, 1978-1979, 2082, 2084, 2092-2095,
2100, 2104, 2114, 2136, 2165, 2205, 2211, 2213, 2288,
2313, 2436, 2440, 2448, 2533, 2585, 2675, 2679, 2723,
2734, 2780, 2784, 2796, 2806, 2831, 2958, 2960-2961,
2980, 3043, 3101, 3108, 3112, 3117, 3122, 3127-3128,
3225-3228, 3318-3319, 3323, 3325, 3329, 3334, 3373,
3425-3426, 3429-3430, 3439, 3469, 3707-3709, 3744,
3755, 3836

LZA00154

MCW01655, 3791, 4030, 6328, 6330, 7796, 8118, 8645,


9566, 9574, 9819, 9823, 10061-10062

N5F00560

NAP00584, 843, 1039

SNW00280

X5M00201, 372, 451-456, 460, 462


C16 BFM00349
C18 AR300255, 272

BDN02289 Caterpillar: Confidential Yellow


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EKW00276, 1186

G4C02541, 2610, 2681, 3595, 3647, 3681, 4232, 4360,


4641, 4885

GBM00969-00970

GJE01340

JZB00323, 459, 622, 1001, 1032, 1060, 1062, 1075,


1095

LNB00203, 418, 660, 685, 1173, 1181, 1414, 1572, 1584

LXK00492, 606, 614, 967, 1050, 1227, 1229, 1279,


1434, 1436, 1634, 1676-1677, 1759, 1825, 1844, 1885,
1930

M1Z00969, 1020, 1091, 1133, 1139, 1152, 1162, 1168,


1207-1209

N1D00236, 238, 323, 411, 416, 450, 624, 626, 629,


679, 734-735, 900

N8F00529, 728

NAW00285, 638

STM00878-00879, 1615

T2P01836, 2153, 2161, 2226, 2249

T2R05623

T3400156, 158

WJH00160, 2134, 3932, 6493, 6809, 6927, 8911, 9202,


9338-9339

WJW00127

WRH00721, 862, 864-865, 1487, 1627, 1631, 1892, 4044,


4754, 4894, 5965, 6066, 6100, 6184, 6281, 6380, 6574,
6717, 7007, 7153, 7156, 7175, 7191, 7250, 7630-7631,
8036
C27 12700008

2A300148

DWB00206, 227, 577, 764, 1991, 2098, 2430, 3190, 3508

T4Z00285, 308, 310, 328-329


Caterpillar: Confidential Yellow
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TWM01259, 2223, 2225, 2349, 2384, 2770-2771, 3180,


3183, 3242, 3472, 3581, 3604, 4594, 4643, 4679-4680,
4689, 4981, 5061, 5065, 5071, 5114
C32 13200014, 22

AL600104, 110, 170

FLX00158, 162, 165, 238

JAZ00428, 718, 749, 907-908, 1077, 1254, 1257, 1324,


1326, 1397, 1403, 1407, 1724, 1745, 1798, 2243-2244,
2432, 2436, 2495-2496, 2499-2500, 2502-2503, 2505,
2511, 2515, 2518, 2640, 2743, 2749, 2751, 2761, 3041,
3218, 3387-3388, 3390, 3419

JSJ00218, 415-416, 1286, 1779, 2588, 2756, 2774,


2820, 2844, 2882, 2888, 2892, 2927, 2943, 2955, 2985-
2986, 3138, 3274

K7C00798

NRC00121, 124, 172, 205, 209-211, 213, 218, 220-222,


224, 244-245, 248, 250-251, 275, 320-321, 323-324,
326, 328-336, 346, 348, 381, 534

NST00165

RND00225

RNY01672

RXB03594, 3598

SDN01170, 1174, 1177, 1260-1262

SXC01402, 1521, 1540, 1542, 1565, 1570, 1573-1574,


1581, 2480, 3054, 3390, 4690-4691, 4694, 4732, 5215

TLD00406, 1169, 1173, 1177, 1287


C7 JRA00599, 601, 793

JTF08929, 9596, 11883, 16297, 17664, 17669, 18341,


18912, 19033, 22746
C9 C9E00439, 726, 2132, 2175

JSC00622, 720, 8109, 9775, 10467, 10472, 10644,


13712, 18668, 18970, 19544, 21220, 21448, 22670,
24538, 25625

LN900282, 449, 816

LX900379-00380, 382-383, 390-391, 419-420, 429-430,


715, 808
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MBD09370, 9427, 11095

NGP00432, 484

REH00505, 946, 1491, 3397, 5552, 7996-7998, 8005-


8007, 8013-8015, 8871, 8929-8930, 8942-8943, 8999-
9001, 9014-9016, 9080-9081, 9137-9138, 9145-9147,
9159-9163, 9452, 9454-9455
C9.3 CS901415-01416

D9N05316, 5446
PM3456 B3G00198
PMC27 N1B00102, 181, 192, 195, 209, 254-259, 274-277, 293-
295
PMC32 MED00125, 179, 193
XQP300 XPL00100
XQP500 XP800111
*******Group 4*******
CX48-P2300 GDH00402, 627
OLYMPIAN GXC03260
*******Group 5*******
3126E 9SZ03053
C13 LEE04556, 9247, 13159
C15 6NZ17733

NXS10232

PARTS NEEDED

Qty Part Number Description

*******Group 1*******

1 20R6220 PLE601 Network


Manager (After
Failure Only)

1 5498394 2017B PL631


Satellite Radio
Software (If
needed)

1 5498396 2017B PL641


Cellular Radio
Software (If
needed) Caterpillar: Confidential Yellow
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1 5498425 2017B PLE601


Network Manager
Software E&T

In order to allow equitable parts


availability to all participating
dealers, please limit your initial parts
order to not exceed 22% of dealership
population. This is an initial order
recommendation only, and the ultimate
responsibility for ordering the total
number of parts needed to satisfy the
program lies with the dealer.

*******Group 2*******

1 20R6220 PLE601 Network


Manager (After
Failure Only)

1 5498394 2017B PL631


Satellite Radio
Software (If
needed)

1 5498396 2017B PL641


Cellular Radio
Software (If
needed)

1 5498425 2017B PLE601


Network Manager
Software E&T

In order to allow equitable parts


availability to all participating
dealers, please limit your initial parts
order to not exceed 22% of dealership
population. This is an initial order
recommendation only, and the ultimate
responsibility for ordering the total
number of parts needed to satisfy the
program lies with the dealer.

*******Group 3*******

1 20R6220 PLE601 Network


Manager (After
Failure Only)

1 5498394 2017B PL631


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Satellite Radio
Software (If
needed)

1 5498396 2017B PL641


Cellular Radio
Software (If
needed)

1 5498425 2017B PLE601


Network Manager
Software E&T

In order to allow equitable parts


availability to all participating
dealers, please limit your initial parts
order to not exceed 22% of dealership
population. This is an initial order
recommendation only, and the ultimate
responsibility for ordering the total
number of parts needed to satisfy the
program lies with the dealer.

*******Group 4*******

1 20R6220 PLE601 Network


Manager (After
Failure Only)

1 5498394 2017B PL631


Satellite Radio
Software (If
needed)

1 5498396 2017B PL641


Cellular Radio
Software (If
needed)

1 5498425 2017B PLE601


Network Manager
Software E&T

In order to allow equitable parts


availability to all participating
dealers, please limit your initial parts
order to not exceed 22% of dealership
population. This is an initial order
recommendation only, and the ultimate
responsibility for ordering the total
number of parts needed to satisfy the
program lies with the dealer.
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*******Group 5*******

1 20R6220 PLE601 Network


Manager (After
Failure Only)

1 5498394 2017B PL631


Satellite Radio
Software (If
needed)

1 5498396 2017B PL641


Cellular Radio
Software (If
needed)

1 5498425 2017B PLE601


Network Manager
Software E&T

In order to allow equitable parts


availability to all participating
dealers, please limit your initial parts
order to not exceed 22% of dealership
population. This is an initial order
recommendation only, and the ultimate
responsibility for ordering the total
number of parts needed to satisfy the
program lies with the dealer.

ACTION REQUIRED
Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product Caterpillar Dealer Suggested Customer Suggested


smu/age
whichever Labor Labor Labor
comes first Parts % Parts % Parts %
Hrs% Hrs% Hrs%

*******Group 1*******

0-500000 hrs, 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%


0-720 mo

NOTE: This is a 1.3-hour job for Group 1


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An additional 0.7 hours is allowed if needed to replace PLE601


Network Manager ECM as per Rework Procedure.

Reasonable Travel Time and Mileage is allowed.

Product Caterpillar Dealer Suggested Customer Suggested


smu/age
whichever Labor Labor Labor
comes first Parts % Parts % Parts %
Hrs% Hrs% Hrs%

*******Group 2*******

0-500000 hrs, 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%


0-720 mo

NOTE: This is a 1.3-hour job for Group 2

An additional 0.7 hours is allowed if needed to replace PLE601


Network Manager ECM as per Rework Procedure.

Reasonable Travel Time and Mileage is allowed.

Product Caterpillar Dealer Suggested Customer Suggested


smu/age
whichever Labor Labor Labor
comes first Parts % Parts % Parts %
Hrs% Hrs% Hrs%

*******Group 3*******

0-500000 hrs, 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%


0-720 mo

NOTE: This is a 1.3-hour job for Group 3

An additional 0.7 hours is allowed if needed to replace PLE601


Network Manager ECM as per Rework Procedure.

Reasonable Travel Time and Mileage is allowed.

Product Caterpillar Dealer Suggested Customer Suggested


smu/age
whichever Labor Labor Labor
comes first Parts % Parts % Parts %
Hrs% Hrs% Hrs%

*******Group 4*******

0-500000 hrs, 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%


0-720 mo

NOTE: This is a 1.3-hour job for Group 4


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An additional 0.7 hours is allowed if needed to replace PLE601


Network Manager ECM as per Rework Procedure.

Reasonable Travel Time and Mileage is allowed.

Product Caterpillar Dealer Suggested Customer Suggested


smu/age
whichever Labor Labor Labor
comes first Parts % Parts % Parts %
Hrs% Hrs% Hrs%

*******Group 5*******

0-500000 hrs, 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%


0-720 mo

NOTE: This is a 1.3-hour job for Group 5

An additional 0.7 hours is allowed if needed to replace PLE601


Network Manager ECM as per Rework Procedure.

Reasonable Travel Time and Mileage is allowed.

PARTS DISPOSITION
NACD:
Hold the failed PLE601 for a Parts Return Request (PRR). A Parts Return
Request (PRR) will be issued to you through the Send-It-Back process
after the claim is submitted. Make sure to list the service letter
program number on the packing slip and include the closed work order
paperwork.

EAME, LACD, and APD:


Hold the failed PLE601 for 30 days for a possible Parts Return Request
(PRR). Make sure to list the service letter program number on the
packing slip and include the closed work order paperwork.

If a Parts Return Request (PRR) is not issued to you after 30 days


through the Send-It-Back process, handle the parts in accordance with
your warranty bulletin on warranty parts handling.

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Rework Procedure

Note: If the Network Manager is determined to need replaced, contact the


Product Link hardware support hotline to assist with troubleshooting and
to verify a hardware failure PRIOR to device replacement. Dial the DSN
phone number at 309-636-8500 and select Prompt #2. After troubleshooting
steps are conducted and verified and the Network Manager is determined
to need replacing, a validation number will be provided that will need
to be included within the claim. Any claims that do not include this
validation number for failed hardware will be reviewed for potential
debiting of the claim amount.

Before going to the Customer Site:

1. Download the following flash files to your pc for updating the PLE601
Network Manager and PL641/PL631 radio.

Image1.1.1

At the Machine:

2. Connect to the PLE601 following the instructions from REHS8850,


section "Flashing the PLE601 Network Manager". If no Network Manager is
detected, check all wiring and connections and try again. If the Network
Manager continues to not be detected, contact the Product Link hardware
support hotline to assist with troubleshooting and to verify a hardware
failure PRIOR to device replacement. Dial the DSN phone number at 309-
636-8500 and select Prompt #2. If the Network Manager is detected,
proceed to Step 3. After troubleshooting steps are conducted and
verified and the Network Manager is determined to need replacing, a
validation number will be provided that will need to be included within
the claim. Any claims that do not include this validation number for
failed hardware will be reviewed for potential debiting of the claim
amount. If hardware replacement is necessary, replace with a different
PLE601 Network Manager as per the “Network Manager Replacement” section
of REHS8850. Ensure the failed PLE601 is retained to send it back. Refer
to the Parts Disposition. An “After Failure” claim willCaterpillar:
need to Confidential
be filed Yellow
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using the 20R6220 reman part number.

3. If the Network Manager did not need to be replaced:


A. Download a Cat Electronic Technician (Cat ET) Product Status Report.
B. Use the ECM replacement functionality in Cat ET and save the file
locally.
C. Download all VIMS data, using VIMSpc (if applicable).
D. Navigate to the Service Dashboard and note any standard/customer
configuration files, and any custom settings (ECM Exclusions, Modbus
configurations, etc.).

4. Flash the PLE601 with the part number as seen in Image 1.1.1 (or
later if available). If flash completes in less than 35 minutes, proceed
to step 5. If during the flash, flash time exceeds 35 minutes, cycle
power from asset using master disconnect. If no disconnect is present,
remove 70-pin connector for 10 seconds before replacing. Ensure that Cat
ET is completely shut down, and the laptop connection is removed from
the asset for at least 3 minutes. Reconnect to the asset, and attempt
the flash again - if flash continues to take longer than 35 minutes,
contact the Product Link hardware support hotline to assist with
troubleshooting and to verify a hardware failure PRIOR to device
replacement. Dial the DSN phone number at 309-636-8500 and select Prompt
#2. After troubleshooting steps are conducted and verified and the
Network Manager is determined to need replacing, a validation number
will be provided that will need to be included within the claim. Any
claims that do not include this validation number for failed hardware
will be reviewed for potential debiting of the claim amount. If hardware
replacement is necessary, replace the Network Manager as per the
“Network Manager Replacement” section of REHS8850. Ensure the failed
PLE601 is retained to send it back. Refer to the Parts Disposition. An
“After Failure” claim will need to be filed using the 20R6220 reman part
number.

PLEASE BE AWARE: When a “blanked” (missing firmware) PLE601 is flashed


with new firmware, by default the Product ID will be set to CAT00000.
Because of this, it is very likely that the asset will lose any
subscriptions previously set, even if the correct Product ID is set
right away. Please double-check to make sure that all subscriptions
remain active after flashing.

5. Update any configuration files & settings (from step 3) if necessary.


Ensure that all subscriptions are up-to-date and remain set as expected.

6. If relevant, update PL641 radio and PL631 radio with part numbers as
seen in Image 1.1.1 (or later if available).

C opyright 1993 - 2019 C ate rpillar Inc. Fri Nov 08 2019 06:51:53 GMT+0400 (Gulf Standard Tim e )
All R ights R e se rve d.
Private Ne twork For SIS Lice nse e s.

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