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Test Probes Catalog 2013/2014


Automotive

Competent in your field

Telecommunications

Your requirements are getting more demanding;


we will support you with specialized solutions.
Information Electronics
With more than 20,000 variants we offer you our comprehensive
­assortment in proven quality:
–– For ICT/FCT we offer you the worldwide largest variety of
­variants in regard to series, tip-styles and spring-forces.
–– In Cable Harness Test we guaranty you the best contact to
your connections.
–– For high-frequency and digital signals we recommend our
Engineering RF Probes.
–– Testing highest currents in in the smallest spacing with
­low-­ohm  High-current Probes.
–– Our choice of spring-loaded Switching Probes ensures simple
­switching.
–– The Pneumatic Probes from INGUN offer unbeatable versatility.

Consumer Electronics

Energy supply

Aviation and space technology

Medical

Is your solution not included?


If not, then speak to us and we’ll develop and manufacture your
customized solution; tailor-made for your requirements.
Overview

Contents: Test Probes

Individually controllable Probes

Through (continuous) Plunger


Recommended Stroke in mm

Component Presence Check

Stroke-measurement Probes
High-Current Applications
High Temperature Range
Combined ICT-/FCT-Test

High Installation Height


Low Installation Height
Cable Harness Probes

Non-Rotating Probes
Short-stroke Probes
Current Rating in A

Long-stroke Probes
Max. Stroke in mm

High Spring Forces


Solderable Probes

Micro-Contacting
Grid in mm (Mil)

Interface Probes

Rotating Probes
RF-Applications
Battery Probes
ICT / FCT

Series

Page
e-type® Probes
1,27 4,3 6,4 2–3 • E-050 20
1,91 4,3 6,4 3–4 • E-075 20
2,54 4,3 6,4 5–8 • E-100 21
2,54 6,4 8 5–8 • • E-422 21
In-Circuit / Functional Test (ICT/FCT)
1 4,3 6,35 2 • • GKS-040 24
1,27 4,3 6,35 2–3 • • • GKS-050 25
1,27 8 10 2–3 • • • • GKS-015 25
1,91 4,3 6,35 3–4 • • • • • GKS-075 26
1,91 4,3 6,35 3–4 • • • • • GKS-075 27
2,54 4,3 6,35 5–8 • • • • • GKS-100 28
2,54 4,3 6,35 5–8 • • • • • GKS-100 29
1,91 8 10 3–4 • • • • GKS-035 30
2,54 9,3 11,5 5–8 • • • • GKS-135 31
1,91 4 5,3 3–4 • • GKS-101 32
1,91 2 2,4 3–4 • • • • GKS-001 33
2,54 2,7 4,1 5–8 • • • • GKS-002 34
3,18 4,4 6,35 6 • • • • GKS-003 35
4,75 4,4 6,35 7 • • • GKS-004 36
4,75 4,4 6,35 8 • • • • GKS-005 37
1 2 KS-040 WL 38
1,27 3 KS-550 WL 38
1,91 4 KS-075 WL 38
2,54 5 KS-100 WL 38
1,27 4,3 6,35 2–3 GKS-550 38
Bead Probes
1,27 4,3 6,35 2–3 • • GKS-050 40
1,91 4,3 6,35 3–4 • • GKS-075 40
2,54 4,3 6,35 5–8 • • GKS-100 40
2,54 9,3 11,7 5–8 • • • • GKS-135 40
Fine Pitch (≤ 1,27 mm)
0,635 2 2,5 1 • • • GKS-038 42
0,7 2,5 3,5 2 • • • GKS-041 42
0,8 2,5 3,5 2 • • • GKS-061 42
1 3 3,8 3 • GKS-080 43
1 5,5 7,5 3 • • GKS-081 44
1,27 2,2 2,8 3 • • GKS-069 45
1,27 1 1,2 3 • • GKS-079 46
1,27 5,5 7,5 3 • GKS-181 47
Metric Standard Probes (≥ 2,54 mm)
2,54 • • KS-112 50
2,54 4  5,3 / 8 5–8 • • • • GKS-112 51
2,54 4 5 5–8 • • • • • • GKS-912 52
2,54 6,4 8 5–8 • • • • • • GKS-422 53
2,54 8 9,8 5–8 • • • • GKS-412 54
2,54 8 10 5–8 • • • • • • GKS-204/204M 55
2,54 4,8 6,5 5–8 • GKS-102 56
2,54 5,6 7 5 – 15 • • • • GKS-502 57
4 4 5,3 5–8 • • • GKS-113 58
4 2,8 3,5 5–8 • • • • • GKS-913 59
4 4,8 6 5–8 • • • GKS-103/103M 60
4 5,6 7 5 – 15 • • • • • GKS-503/503M 61
6,5 4 5 5 – 20 • • • • • • GKS-364 62
6,5 3,2 4 5–8 • • • • GKS-365 63
6,5 8 10 5–8 • • • GKS-366 63
Solderable Probes
1,91 3,2 4 5–8 • • • • GKS-941 66
2,54 1,4 1,7 5–8 • • • GKS-064 66
2,54 3 5 5–8 • • GKS-986 66
Short-stroke Probes
3 1 1,2 5–8 • • • • GKS-967/967 M 68
2,54 1 1,2 5 • • • GKS-761 M 69
3 2,8 3,3 5–8 • • • GKS-970 69
1,91 1 1,3 2 • • • GKS-961 69
Individually controllable Probes

Through (continuous) Plunger


Recommended Stroke in mm

Component Presence Check

Stroke-measurement Probes
High-Current Applications
High Temperature Range
Combined ICT-/FCT-Test

High Installation Height


Low Installation Height
RF-Applications (HFS)
Cable Harness Probes

Non-Rotating Probes
Short-stroke Probes
Current Rating in A

Long-stroke Probes
Max. Stroke in mm

High Spring Forces


Solderable Probes

Micro-Contacting
Grid in mm (Mil)

Interface Probes

Rotating Probes
Battery Probes
ICT / FCT

Series

Page
Flying Probes
2,54 4 5,3 / 8 5–8 • GKS-112 MD 72
Rotating Probes
1,27 4,3 6,35 2–3 • DKS-050 74
1,91 4,3 6,35 3–4 • DKS-075 74
2,54 4,3 6,35 5–8 • DKS-100 74
2,54 4,8 6 5–8 • GKS-725 75
4,5 4 5 5–8 • • GKS-713 76
Switching Probes
2,54 5 6 3 • SKS-100 78
2,54 4 5 3 • SKS-215 79
3,5 4 5,2 5 • • SKS-415 80
3,5 6,4 8 5 • • SKS-425 81
7,5 11,2 14 5 • SKS-419 82
10 12,8 16 5 • • SKS-429 82
Pneumatic Test Probes
3,5 6 10 2 • • PKS-355 M 84
4,5 12 20 2–3 • • PKS-388 M 85
3,5 6 10 2 • • • PSK-350 M 86
1,91 6 10 2 • • PKS-171 87
2,54 6 10 2 • • PKS-200 88
2,54 6 10 3 • • PKS-220 89
3,5 12 20 3 / 10 • • • • PKS-299 90
3,5 6 10 3 / 10 • • • PKS-300 91
4,5 12 20 3 / 10 • • • • PKS-399 92
4,5 6 10 3 / 10 • • • PKS-420 93
- - - PKS Accessories 94/95
Radio-frequency Test Probes / Dipole Test Probes
• • HFS 98/99
2,54 5,5 7,5 3 • HFS-010 100
4,5 4 5 3 • HFS-110 101
High-current Test Probes
2,54 4 5,3 / 8 16 • • HSS-118 104
4 4 5,3 24 • • HSS-120 105
4 2,8 3,5 24 • • • • • • • HSS-520/520M 106
5,08 4,4 5,5 50 • • • HSS-150 107
12 7 9,5 25 • • • HSS-2259 108
16 7 10,5 35 • • • HSS-2513 108
20 7 12 100 • • • HSS-2516 108
30 7 11 200 • • • HSS-2526 108
35 7 11 400 • • • HSS-2532 108
Interfaces / Customizing
2,54 2,6 3,1 5 • • GKS-945 110
2,54 3,2 3,9 5 • • GKS-946 110
2,54 3,6 4,3 5 • • GKS-938 110
2,54 3 4 5 • GKS-100 357 150 … 110
2,54 4,3 6,35 5 • GKS-100 307 150 … 110
5,08 4,3 6,35 5 • GKS-100 306 229 … 110
• KT-… 111
5 5 6 5 GKS-925 TJA 112
1,91 4,3 6,35 • HMS-075 112
2,54 4,3 6,35 • HMS-100 112
2,54 6,4 8 • HMS-422 112
4,5 9,2 11,5 • • • GKS-416 113
5 4,8 6,5 • GKS-102 113
4,5 11,2 14 5 – 15 • • • • GKS-504 113
8 9,6 11,2 5–8 • • GKS-414 113
Fixtures Accessories 114–116
Insertion and Extraction Tools
SW/ZW/AW 118

–> Cable Harness Test Probes from page 119.


Complete Solutions from one Supplier

Test Probes: The high-precision­Test Test Fixtures Test Fixtures: Mechanical, pneumatic
Test Probes
Probes are the heart of every test. With and vacuum- operated Test Fixtures as
more than 20,000 variants in more than well as special customized contacting
400 series INGUN provides the largest units are developed and manufactured
assort­ment world­wide; from a standard by INGUN for all common Test Systems.
Test Probe to an individually manufac- The strength lies in special Test Fixture
tured Test Probe. design and build, because over 40 years
of experience provides sophisti­cated and
The Radio-Frequency Probes are listed in extraordinary solutions.
a separate Catalog. There you can find directly the suitable RF-
Probes via a Jack/Plug Register. INGUN plays a special role in regard to the verify quality of Test
Fixtures. These can be checked at various manufacturing stages
with the use of an optical measuring machine. A unique service!

Content
Contents Test Probes inside cover
Team Page 4 + 5
Technical Information Page 6 –13
Overview of Tip-Styles Page 14 +15
Special Applications Page 16

Test Probes
Register Overview – Test Probes Page 17
INGUN Test Probes for reliable contacting of lead-free Surfaces and Solder Materials Page 18
Datasheets and technical information – Test Probes Page 19 –118

Test Probes for Cable Harness Testing


Register Overview – Test Probes Page 119
Contents Cable Test Probes Page 121
Datasheets and technical information – Test Probes Page 125–171

Fax Sheet Page 172


INGUN Test Probes according to Series Page 173

1
INGUN: Quality through Precision

Since 1971 INGUN is the reliable partner for inno- Manufacturing in accordance to customer
vative technology in the field of Test Equipment demands
and for well thought-through testing strategies.
INGUN offers an extensive range of Test Probes, Whether a customized, special solution or in large
Test Fixtures and for individual testing tasks and volume: Test Probes from INGUN are developed
is a globally active company with its headquar- and manufactured with a high quality standard.
ters in Konstanz Germany and over 40 Agencies CAD-supported design engineering as well as
worldwide. ­manual and automated production and assembly
ensure precise, rational and efficient manufac-
turing. The Test Probes are continuously tested
INGUN Test Probes: This is where under laboratory conditions using computer-con-
Quality Assurance begins trolled fully automatic fatigue-test stations. For
best quality and long life.
The variety of Test Probes is unique! With more
than 20,000 variants in over 400 series, INGUN
offers you an unsurpassed choice of Test Probes Solutions for the Market of tomorrow
for every testing task. Spring-loaded, Pneumatic,
as a Switching Probe, a High-frequency or a High- More and more sophisticated test requirements
current Probe as well as a Rotating or non-rota- and new developments on the market demand
ting Probe – with over 50 different tip-styles. from INGUN innovative ideas and the continuous­
introduction of new products. With its own Inno­
INGUN supplies Test Probes for SMD-Technology va­tion Dept., INGUN is always one step ahead
in grids of 25 mil (0.635 mm), 50 mil (1.27 mm), of these increasing demands. The experienced
100 mil (2.54 mm) and up to 250 mil (6.35 mm). engineers develop customer-orientated product
And should you not find a suitable Test Probe for concepts­, which lead to cost-/performance opti­
your demands, then INGUN will provide you with mization. With the customer demands from
an individual, special solution. ­tomorrow in view, visions become reality.

Quality “Made in Germany”

INGUN sees it as a future obligation to continue


to be one of the leading manufacturers of Testing
Equipment worldwide, and is certified in accor­
dance to ISO 9001.

ISO 9001

2
Rubrik

Headline
Team

Your Contact Partner

The competent employees from INGUN are available when a


solution to your testing requirements is needed. From the choice of
the most suitable Test Probes to the supply of your customized
solution and more: INGUN is your competent and flexible partner.
Get in contact with us!

1 2
Tel. +49 7531 8105-0
Fax +49 7531 8105-65
info@ingun.com
www.ingun.com

3 4

1 Supervisory Board
Wolfgang Karl

2 Managing Director
Armin Karl

3 Commercial Director
Jochen Müller

4 Technical Director
Michael Eisele

4
Team

5 6 7

8 9 10

5 Reception
11 Order Processing
Gabriele Seifritz Test Probes
Inge Salewski
6 Head of Export Sales
Katharina Hunke
12 Order Processing
Test Probes
11 12
7 Head of Sales Christina Staack
D/CH/Benelux
Sigfrid Nagel
13 Order Processing
Test Probes
8 Export Manager Manuela Martin
Asia-Pacific
Marco Bisconti
14 Order Processing
Test Probes
9 Export Manager EMEA Alexandra Muly
Joachim Kaebisch 13 14

10 Export Manager
­Americas
Basil Ott

5
Technical Information

Design of INGUN Test Probes

Spring-Loaded Test Probe (GKS) Spring-Loaded Test Probe “GKS” Tip with special
and Receptacle (KS) Plunger Tip-Style
for plug-in connection Barrel
(Crimping Points on the side of the KS) Spring

Receptacle with Wire-Wrap-Post


Special Designation “47”

Receptacle with Solder Connection


Receptacles “KS”
Special Designation “23”
Wire-Wrap-Post
Receptacle with Solder Connection
Special Designation “30”
open end with hole
for inserting wire Receptacle with Plug Connection
or Solder Connection
Special Designation “35”
Solder Connection
Receptacle (pre-wired)
pressed or milled
Special Designation “V”
open-ended Receptacle
or Soldering hole Profiles for balance out of assembly-hole tolerances

pre-wired with wrapable Crimping Points for a good seating of the Test Probe
solid or flexible wire in the Receptacle

Spring-loaded Test Probes (GKS) normally consist of 3 The Barrel accomodates the plunger and the spring. The
individual components. All components must be manu- actual measurement signal flows via the barrel to the
factured with the type of precision, which is demanded Receptacle. To improve the smooth movement, after gold-
by the micro-electronics industry. plating the barrel is treated with a very thin organic
protective layer.
The Plunger with the contacting zone is available in a large
choice of tip-styles. It must provide the smallest possible The Receptacle (KS) provides easy interchange of the Test
contact resistance between the Test Probe and test point, Probe during maintenance and servicing of the Test Fixture.
to ensure that measurement results are not distorted. The The exchange can be carried out fast and without any wiring
most common plunger materials are Steel and BeCu-both of work. To enable this, crimp points are applied to the side of
which are hardened. For very passive tip-styles brass is also the Receptacle. Note: the crimp points only function ­pro-
used. perly­when the Receptacle has been inserted in the assembly
hole. This means that pre-insertion of the Test Probe in the
The Spring provides the necessary contact pressure, and this Receptacle is not possible!
even after several hundred thousand strokes (testing cycles).
The specified spring-forces are reached with the recommen-
ded working stroke and are subject to a tolerance range of
+/- 10 –15%; this being due to the parameter restrictions
when designing and manufacturing springs for such small
components.

For easy measurement of the spring forces, common


spring-force measuring gauges are used.

6
Technical Information

INGUN-Receptacles

A special feature of the INGUN Receptacles of the newest


generation is the so-called “INGUN-Profile”. This is a
lengthwise crimp (applied either three or four times), which
is positioned directly below the collar or press-ring of the
Receptacle.

The Profile plays the following roles:


– Equalises differences of the drilled hole diameter
– Leads to a smooth insertion force of the Receptacle
in the assembly hole
– Allows self-registration of the Receptacle and also
prevents slanting This type of securing crimp ensures:
– Guides and centres the Test Probe – Low and smooth insertion forces
– Reduces the influence of the assembly hole on – Smooth extraction forces of the Test Probe
the securing force of the Test Probe – High flexibility and elasticity of the securing crimp
points to increase the number of insertion cycles of the
Normally, the “INGUN-Profile” is combined with the Test Probe
“INGUN Spiral Crimp”. This is a “4-Point Crimp”, which is
applied to the lower end of the Receptacle in a spiral shape These excellent insertion and securing conditions derive
spread out over 360°. from the fact that the various securing levels are gradually
reached and the crimp points are only slightely malleably
deformed. Subsequently, the final securing force of the Test
Probe is only then achieved when the last crimp point has
been reached.
To ensure the resilience of the crimp it is not allowed to
solder or coat them with plastic.

Profil
Profile

3D-CAD Models of the Test Probes in Internet


4-Point-
Crimp On our Homepage www.ingun.com you can download
our CAD-Data of the Test Probes as 3D Models in STEP
format, and then open them in your CAD-program. This
service offers you the ­possibility to implement our models
INGUN KS KS without in your design work.
with Profile Profile

The 3D-CAD Models of the Test Probes can be found


­under “Downloads –> Downloads Test Probes”.

7
Technical Information

Composition of INGUN Test Probes

Base Materials Plating Materials

The choice of the base materials is dependent on the Hard-gold, chem. Nickel and Rhodium are used. The choice
demands put on each individual component. of plating materials is made according to functional features.
Brass is sometimes used for passive tip-styles and for Hard-gold: best chemical resistance, Hardness 150–200 HV.
machined barrels. The high percentage of copper makes it Especially good against oxidation.
an ideal electrical conductor. Brass, however, is too soft for Rhodium: extremely good resistance to wear, Hardness
aggressive tip-styles. 600–1000 HV; very brittle. Usage when special demands in
Steel is used for practically all aggressive tip-styles. regard to durability of the plunger tip are required. Because
It provides a high level of hardness and sharpness of the of the brittleness, this plating material is not suitable for
points and the flanks. This ensures good durability and aggressive tip-styles in conjunction with high spring forces.
reliable contacting. Chem. Nickel: very good chem. resistance, Hardness 400–
BeCu (Beryllium-Copper) provides a good combination 600 HV. Important because of the true depositing, i.e. wi-
and compromise between brass and steel: The high percen- thout build up on points and edges (so-called “dog-bone”
tage of copper makes it an ideal electrical conductor and the effect). Very suitable as durable layer for plungers. Because
small percentage of Beryllium allows the base material to be of the relatively high ductility. This plating material is ideal
hardened (up to 435 HV). This then ensures good durability for aggressive tip-styles.
and optimizes the aggressiveness of the plunger tip. Aurun: this gold-alloy plating type was developed espe-
New-Silver (NiAg) and Bronze are mainly used for cially for Test Probes and has a very good chem. resistance.
Receptacles and the Barrels of the Test Probes. These mate- Hardness 300–350 HV. Usage for aggressive tip-styles for
rials have a high tensile strength, which is ideal for the long- testing unwashed PC-Boards.
term life of Test Probes. Furthermore, these materials provide All plating materials guarantee the best contacting relia-
a good elasticity of the crimps on the Receptacles. bility due to the very low specific resistance values.
Spring Steel of the highest possible quality is used for the
manufacturing of the springs. For high and low temperature
ranges, certain high-alloyed spring steels (i.e. stainless steel)
are used.

EG Environmental Legislations

Numerous European Environmental Legislations have the


aim to ensure a high level of protection of human health and
the environment. For this reason, the business decisions and
actions of INGUN Prüfmittelbau GmbH are always regarded
in the interest of these legislations.

For the presently most important European Environmental


Legislations, INGUN has prepared official statements, which
are always up to date and available on our homepage
www.ingun.com/company

8
Technical Information

General Definitions and Criteria

90, 0
The following diagram shows
Upper limit (maximun allowed temperature)
80, 0
the evaluation of a Test Probe
12,0 A of the series GKS-100 with
70, 0 a BeCu Plunger and 2,0 N
11,0 A
spring-force.
10,0 A
Temperature [°C]

60, 0
9,0 A

50, 0
8,0 A

40, 0
7,0 A
5,0 A
30, 0
3,0 A
20, 0
Measurement with GKS-100 307 090 A 20 00
10, 0 (Plunger Material BeCu, 2N-Spring)

0, 0
10

20

00

00

20

30

40
50

00

10

20

30

40

00
00

40

50

10

20

30

50

10
40

50
30
0:

0:

1:

2:

2:

2:

2:

3:

3:
0:

1:

3:

3:

3:
0:

1:

1:

1:

1:

2:

2:

3:

4:
0:

0:

Time [min]

Current Loading

The transferable permanent current of Test Probes depends The maximum allowed current loading (see “Electrical Data”
on the size of the components, the spring force and the of each product) was derived for each series in extensive
used plunger material. In the case of the plunger material, load tests. The test set-up called for the various Test Probe
the following is applicable: BeCu and Brass Plungers transfer series and spring forces to be loaded with a certain current,
higher currents as Steel Plungers. The allowed rated currents during which the temperature change of the Test Probe was
are printed on each individual data sheet. These values are measured. The increase of the current was applied in steps of
valid at room temperature and for direct current – and from 1–2 Amps, but only as long as no temperature increase was
the stated “Standard” spring – force at working stroke. In the registered.
case of alternating currents, the value must be reduced by the
factor 1 .
√2
To avoid damages to the test probes e.g. component­
contact under load (attached current/voltage) is not allowed.

9
Technical Information

General Definitions and Criteria

Drilling Tolerances

When machining the assembly holes in the Probe-Plate INGUN has avoided printing out here any diagrams and
(KTP) it is necessary to differ between the diameter of the tables of tests, which were carried out under laboratory con-
drilled hole and the diameter of the actual drill. The sizes ditions, because such results would only give the user a false
in the catalog are related to the diameter of the drilled hole. impression. This being because the above stated influences
This size can be measured with a common plug gauge. are non-calculable factors, which can have a decisive influ-
Depending on the material and the thickness of ence on the life-expectancy of a Test Probe. Under labora-
the probe-plate, the diameter of the drill should be chosen tory conditions it is possible that some Test Probes series will
0.01– 0.03 mm larger. At the same time, other parameters do well over 1 million cycles, but the actual period of usage
such as, e.g. drill speed and feed etc. also play an important could well be much less because, for example, the strong
role. Note: it is vital to carry out drilling tests beforehand. general wear of the Test Probe leads especially to wear of
the contacting zone-resulting in a drastic increase of the
The materials FR4/G10 (glass-fibre enforced synthetic mate- contact resistance values.
rial) and CEM1/Trolitax (hard-paper impregnated with resin)
have proven to be especially suitable as probe-plate mate-
rials. Especially in the case of small assembly hole diameters Application Temperature Range
there is an acute danger that the drilled holes become slan-
ted, which leads to the Receptacles and the Test Probes also INGUN Test Probes can be used without any problems bet-
being slanted when inserted and subsequently results in a ween -40°C and +80°C. For lower and higher temperature
negative influence of the contacting accuracy. In this case, ranges there are many special solutions available (see List of
INGUN recommends that the assembly holes in probe-plates Contents: “High Temperature” or “Application Temperature
thicker than > 10 mm are counter-bored from the under- Range” by the various Probe series).
side. Furthermore, drilling the holes in steps is also advisable.
These Test Probes are normally recognisable with the special
designation “C” (-100°C to +200°C). Certain high-alloyed
Life-expectancy of INGUN Test Probes (stainless steel) spring steel types are used, which however
have the disadvantage that the transition resistance is up to
To determine the life-expectancy of Test Probes INGUN factor 10 higher as by standard Test Probes. Apart from this
continuously carries out fatigue tests under laboratory condi- the constancy of the resistance is affected (i.e. fluctuations
tions using computer-controlled fully automatic fatigue test are possible).
stations.
Here the behaviour of important parameters such as In the case of these special solutions there is also the danger
contact resistance or the spring force during the life of a that greater temperature fluctuations as well as operation
Test Probe can be observed and defined. The resulting in temperatures other than normal can lead to premature
knowledge is taken into consideration in the development. breakdown or a reduction of the life-expectancy of the
This guarantees state of the art high-quality standards. Test Probe.

The life-expectancy of Test Probes is a function of ­various


parameters such as spring force, axial loading, current
­loading as well as external influences such as contamination
and temperature.

10
Technical Information

Wobble and Minimum Test Point Size

Due to the necessary play between the Plunger and the


Barrel of a Test Probe, the tip can be deflected out of the
ideal (i.e. vertical) position. This deflection, the so-called
“wobble”, was measured on INGUN Test Probes using
a state-of-the-art optical measuring machine. This ma-
chine can, on request, also be used to verify customized
Test Fixtures. To define the minimum test point size, the
various tolerances of the Test Fixture were also taken into
consideration. 0,05
(.0002)
Basically, the statement can be made that no direct de-
0, 1
pendency between the wobble and the contacting accuracy (.0004)
of a Test Probe exists. Important is especially the position
of the probe tip at the time of actual contacting. For the 0,15
(.0006)
subsequent stroke it is even often an advantage when a
greater wobble exists, because this then helps to reduce
the wear when the plunger is pressed down into the barrel.
Furthermore, the tendency to bend the Test Probe is redu- [Measurements in mm (inches)]
ced and thus the life-expectancy prolonged.

The following diagram shows the deflection of the Plunger


from the ideal position (i.e. the centre of the assembly hole)
of various Test Probes. The experimental set-up was made
with a standard INGUN probe plate, and the Test Probes
were inserted in Receptacles. The row of experimental tests
was carried out a number of times. Between each measure-
ment the Test Probes were activated a few times.

The result of the investigation offers no information about


other factors, which must also be taken into consideration,
i.e. the tolerances of the PC-Board and of the Test Fixture
assembly as well as the uncertainty and faults, which can be
incurred during insertion and removal of Receptacles and
Test Probes. Therefore, INGUN recommends the usage of a
guide plate (especially in the case of critical applications, i.e.
Test Point Size < 0,8 mm) with which the plunger tips are
guided. Then, the majority of the tolerances can be ignored.

11
Technical Information

General Definitions and Criteria

Home- Working Maximum


Recommended Working Stroke and position Stroke Stroke
Maximum Stroke

When choosing a Test Probe for a certain application, then


not only the installation height and the type of tip-style are
important but also the required stroke of the Test Probe.
In the home position, the plunger of the Test Probe is
not activated but still has a certain pre-load; the assembly
beading then acts as a stop to prevent the plunger coming
out of the barrel. The rated spring force is reached when
the plunger is activated to the working stroke position.
Depending on the series, this lies between 66% and 80%
of the maximum stroke.

The following example shows the spring force/stroke


movement for the various spring forces offered in the series
GKS-100:

Force-Stroke-Diagram for GKS-100


Spring Force in N

Operating Stroke: 4,3 mm (.170 )


.)
oz
(oz. )

.4 Dependant on whether test pads or component pins are


(14
N
4, 0
contacted, then the Test Probes make different strokes. In
5, 0
o z.
) critical cases we recommend that the different installati-
(10.0) .8
N (10 on heights are balanced out. Practically all series offer this
3, 0
4, 0 possibility, either with the choice of different collar heights
(14.4) z. )
.1 o
5 N (8 (available both by the Test Probes as well as by Receptacles)
2 ,2 oz )
.
3, 0 (7 .2
(10.8) 2 ,0 N or with the choice of longer plungers (i.e. L-versions for
(5 .4 o
z. ) series GKS-050, 075 and 100).
2, 0 1 ,5 N
(7.2 ) .6 oz. )
1 ,0 N (3
1, 0 oz. )
0, 6N (2 .2
(3.6 )

0 1, 0 2, 0 3, 0 4, 0 5, 0 6, 0 Stroke in mm
(.04) (.08) (.12 ) (.16) (.20) (.24 ) (inches)

When customizing a Test Fixture or any other type of Testing


Equipment, it is important that the recommended working
stroke is strived for. When the maximum stroke is exceeded,
then there is the danger that the PC-Board/UUT or the tes-
ting equipment (i.e. Test Fixture, Test Probes) are damaged
or destroyed.

12
Technical Information

Collar Height and Installation Height 1 Type of Product DKS Rotating Test Probe
DS Spacer
The Installation Height is the distance between the tip of the E e-type Probe
plunger of the non-activated Test Probe and the surface of GKS Standard Test Probe
the Probe-Plate. To regulate the Installation Height the Test HFS High-frequency Probe
Probes are normally available with various different Collar HSS High-current Probe
Heights. Apart from this, in the case of certain series Spacers HMS Stroke-measuring Probe
are available, which offer further flexibility of the Installation KS Receptacle
Height. Test Probes, which have the end designation “00” KT Contact Terminal
have no collar on the barrel. In the case of these Test Probes, PKS Pneumatic Probe
the Installation Height is determined by the Receptacle. PSK Pneumatic Switching
Probe
SE Plug
SKS Switching Probe
Installation Height

T Srew-in Step Probe


VF Push-back Probe
13 (.512)

VS Plug
10 (.394)

Collar Height

2 Series
2 (.079)

5 (.197)

3 Tip Material 0 = Nylon (e.g. Delrin)


1 = Brass
2 = Steel
3 = BeCu
(Beryllium-Copper)
4 Tip-Style see “Overview Tip-Styles”
5 Tip Diameter in mm/100
(e.g. 090 = 0.9mm)
6 Tip Plating A = Gold
G = Aurun
INGUN Part Number N = Nickel
R = Rhodium
The logical constellation of the INGUN Part No. allows S = Silver
clear identification and recognition of the Test Probes. 7 Spring Force in N (Newton)/10
The individual numbers define the Series, Material, Tip-Style (e.g. 20 = 2.0N)
and Diameter, Spring Force and Assembly Conditions 8 Collar Height Collar Height of the ­
(i.e. grid etc.). Within the series, the various combination Barrel in mm
possibilities are described on each data sheet. After choosing 00 = no Collar
the individual components, the Order No. of the Test Probe 9 Special Designation (e.g. “C” = heat-proof)
can be derived using the following system:

GKS – 100 2 91 090 A 20 00 C



1 2 3 4 5 6 7 8 9

13
Overview of Tip Styles
Tip Style 01 (30° tip angle)
Commonly used, less aggressive tip for Testpads.

Tip Style 02 (flat)


Very passive tip, for contacting clean test points such as Testpads which
shouldn’t be punctured, as well as connector and plug-in card terminals.

Tip Style 03 (Inverse Cone)


Common tip for contacting connector pins and wire-wrap posts.

Tip Style 04 (Standard 4-point Crown)


One of the most common tips for contacting component pins. Not to be recommended for
unwashed PC-Boards, because tendency to contamination and clogging of solder-resin in
the throat of the crown.

Tip Style 05 (flat or bullet-nosed)


Most popular passive Tip Style, for contacting clean test points such as Testpads
and even tracks.

Tip Style 06 (serrated)


Universal Tip Style for contacting practically all types of pins
(e.g. connectors, WW-posts, component pins etc.).

Tip Style 07 (90° tri-hedral or pyramid)


Most common Tip Style for contacting both plated open-vias and Testpads. Replaces
more and more the Tip Style 01. Also used as interface probe tip in conjunction with an
INGUN contact terminal (see page 70) for the INGUN VIN Test Fixtures.

Tip Style 08 (90° conical tip)


Also used for contacting plated open-vias, especially when damage to the contacting
area must be avoided. Also suitable for contacting mullet-point and plug-in connectors
together with low spring-forces.

Tip Style 09 (flexi-needle)


Universal Tip Style for contacting practically all types of test points except plated
open vias. Offers a high level of stability combined with flexibility. Often chosen for
contaminated, unwashed PC Boards.

Tip Style 13 (30° tip with bullet-nose)


Rather passive tip, commonly used for Testpads where puncturing must be avoided.
Also suitable for contacting tracks.

Tip Style 14 (self-cleaning 4-point Crown)


The most commonly used tip for contacting component pins. The modified 04 crown
design prevents clogging of solder-resin in the throat of the crown.

Tip Style 15 (22° pressed-in HSS-tip)


Offers a high level of stability and aggressiveness for special contacting demands as far
as resistance to wear is concerned.

Tip Style 17 (90° hexagonal)


The six knife-shaped edges centre the tip when contacting plated open-vias.
Similar characteristics as Tip Style 07, but much more aggressive.

14
Overview of Tip Styles

(aggressive inverse cone, self-cleaning) Tip Style 19


With this modified design of the tip-style 03 an aggressive contacting contour in the
centre is created by applying cross grooves. Subsequently, a maximum of contacting
reliability is achieved when contacting component pins and wire-wrap posts.

(6-point Crown with higher set middle point) Tip Style 24


Universal usage for practically all test points.

(self-cleaning 3-point Crown) Tip Style 33


A modified version of the 4-point self-cleaning Crown (Tip Style 14), manufactured
with ground flanks and therefore very aggressive.
Can be used both for component pins as well as Testpads.

(Passive Dagger, 150° tip angle) Tip Style 38


Comparable with Tip Styles 97 and 98, however with even flatter tip angle, for
contacting Open Vias and Pads.

(aggressive tri-hedral tip) Tip Style 77


Universal usage for plated open-vias. Similar characteristics as Tip Style 91 (dagger),
however with three contacting edges instead of two. More stable tip, but therefore less
aggressive.

(Starshaped tip for contacting Bead Probes) Tip Style 79


Multiblade tip style with self cleaning function.

(8-point Crown) Tip Style 88


Self-cleaning Crown with good centring features. Suitable for contaminated
component pins.

(self-cleaning 3-point Crown) Tip Style 89


Recommended for unwashed PC Boards. The special shape of the ground steel tips ensures
that any contaminating particles are “pushed” back from the contacting zone
around the points.

(Dagger) Tip Style 91


Universal usage, and by far the most popular Tip Style, for not only plated
open-vias but also Testpads. Very aggressive, ground flanks.

(Tri-needle, 22° pressed-in HSS-tip) Tip Style 93


Due to the three very aggressive HSS tips, ideal for contacting unwashed
PC Boards and other specific testing demand.

(Passive Dagger) Tip Style 97


A modified version of the standard dagger (No. 91), also for universal usage.
Designed for plated open-vias which have been closed with sealing lacquer.

(passive Dagger, 90° tip angle) Tip Style 98


Comparable with Tip Style 97, for contacting Open Vias,
which are closed with sealing lacquer.

(serrated, with higher-set outer nylon ring) Tip Style 006


Standard serrated tip with higher-set outer nylon ring, designed for
component presence-check.The designation “0” is for nylon material,
the designation 06 for the inner Tip Style.

15
Special Application

INGUN Test Probes for


Special Applications

As a component in units

Numerous interesting new solutions and impulses come


from the company INGUN in regard to using the advantages
of Test Probes also in less-common application areas. Test
Probes are used not only as testing equipment but also as
components in units; e. g. to provide the necessary reception
in mobile telephones, to ensure the contact to batteries in
charging stations, as part of a remote control and also used
As a Test Probe in many other applications.
For example: in the fields of mechanical engineering,
Test Probes from INGUN are used to test PC-Boards, among telecommunications, vehicle manufacturing and medical
other in the Automotive Industry, Telecommunications or technology the high precision of Test Probes and their relia-
Medicine Technology. They are applied, wherever a highest bility and long-lastingness are valued.
level of safety and reliability of the end-product is required. Our own design dept. works constantly on the applica-
tion of Test Probes over and above the usual testing tasks.
Furthermore, our team of engineers and technicians deve-
lop special, individual solutions for specific requirements.
Challenge INGUN and ask for the solution to your testing
requirements!

16
e-type®
Probes
Technical Information e-type
ContentsProbes
®

Test Probes
Headline Kontaktstifte

ICT / FCT
In-Circuit / Functional Test
(ICT/FCT)

Bead Probes
Bead Probes

E-050 20

Fine Pitch
Fine Pitch ( ≤ 1,27 mm)
E-075 20

Metric Standard Probes


E-100 20

Metric
Stand.
( ≥ 2,54 mm)

Solderable
Solderable Probes

Short-stroke
Short-stroke Probes/
Charging Probes

Probes
Flying
Flying Probes

Rotating Probes

DKS
Switching Probes

SKS
Pneumatic Test Probes/

PKS/PSK
Switching Probes
Test Probes
RF/Dipole

Radio-frequency Test Probes /


Dipole Test Probes

High-current Test Probes


HSS
customizing
Fixture

Interfaces / Customizing
Tools

Insertion and Extraction Tools


Cable Test
Probes

Cable Harness Test Probes


Technical Information

INGUN Test Probes for reliable contacting of


lead-free Surfaces and Solder Materials

Long before the introduction of “lead-free” laws and regu- For the normally harder and more abrasive lead-free solder
lations, INGUN put special emphasis on reliable contacting materials, which, depending on the application, can also be
of lead-free soldered PC-Boards. Close cooperation with our coated with flux-deposits, making them additionally difficult
global customers and the resulting production-orientated to penetrate, INGUN now offers the renowned e-type® –
internal test-runs allows us to promptly use information High Energy Probes with numerous new series and tip-style
from diverse contacting applications and areas to constantly variants (see pages 19–21).
further develop our Test Probes in regard to their different
types of plating and tip-styles. In addition to the proven
and tested aggressive tip-styles “09” (Flexi-needle) and Tip-style 38: Contacting of “lead-free” Vias
“91” (Dagger) a number of new aggressive tip-styles with
flatter tip-angles such as e.g. the tip-styles “38”, “97” and Due to the changed wetting behaviour of lead-free solder
“98” have been developed. In conjunction with the right materials then flux-deposits can get into the holes of vias.
spring-force, these tip-styles enable reliable contacting of This problem can be counteracted with new tip geometries
the mostly rather thin lead-free surfaces such as e.g. Chem. such as the tip-style “38”.
Sn, Chem. NiAu or OSP – and this despite their high level
of hardness and without the danger of short-circuits due to You can find more information on this subject under
puncturing of the layers of the PC-Board. www.ingun.com­in our Flyer “Contacting of lead-free solder
materials and surfaces“.

Tip-style 09 Tip-style 91 Tip-style 38 Tip-style 97 Tip-style 98

Sn/Pb with HAL:


Good contact with HAL on the inner-side
of Vias.

Lead-free with solder paste Via:


In the case of small point-angles the
tip-style strikes flux-deposits before the
edges can contact the inner-side of the
vias. The tip-style cannot penetrate ­flux-
deposits (blue).

Lead-free with solder paste Via:


With a larger tip-angle (e.g. tip-style 38
with 150°) a reliable contact of the edges
of the inner-side of the vias is achieved
before the point strikes flux-deposits.

18
e-type®
Probes
Technical Information Contents

Achieve the highest contacting e-type®

ICT / FCT
reliability by minimized stress of the
PC-Board with INGUN

Bead Probes
E-050 20

Fine Pitch
E-075 20

INGUN has developed the


4,00 21
Spring Force N

E-100

Metric
Stand.
e-type®-High Energy Probes
for the two decisive factors 3,50
when contacting PC-Boards: 3,00 E-422 21
The highest level of contac-
2,50

Solderable
ting reliability without additio- y
erg
2,00 l En
nal stress. na
io
dit
1,50 Ad
The increased contacting relia­
1,00

Short-stroke
bility of the e-type® series is
based on their special per- 0,50
formance with up to 100%
0,00
­higher spring-force during ini­ 0 1 2 3 4 5 mm
tial contacting of the surface Operating Stroke = 4,3
of the PCB. This addi­tio­nally

Probes
Flying
achieved contacting energy
ensures an up to 25% larger
contacting area of the Test Probe on the PCB. The additional contacting
reliability does not, however, increase the stress of the PC-Board, because

DKS
in the case of the e-type® principle only the pre-load of the spring is
increa­sed and the spring-force at working stroke remains the same.

e-type®-High Energy Probe:


– Available in all common grids: 50, 75, 100 mil

SKS
– 100% compatible to the standard series GKS-050/075/100/422
– Maximum stroke is the same as by standard series, i.e. 6.4mm
– Numerous new e-type® tip-styles

PKS/PSK
Production tests on customer sites confirm the effectiveness.

Test Probes
RF/Dipole

Contacting with
Standard Probe (left)
and with e-type®-
High Energy Probe
HSS

(right).
customizing
Fixture

You can find more information about e-type® on our homepage


Tools

www.ingun.com
Cable Test
Probes
e-type® E-050 / E-075 Grid:
1,27 / 1,91 mm
ICT-/FCT Test Probe for difficult contacting demands 50 / 75 Mil
Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles E-050


Further

Material

Plating
Versions
ø0,78 (.031) Tip Style
ø0,5 (.020) ∅ ∅ (inch)

E - 050 6,9 (.272) 2 01 ∅ 0,50 A


43,2 (1.700) (.020)

øs. tbl. ∅ 0,50 A


3 07 0,90 A
(.020)
6,4 0,5
43,2 (1.700) (.250) (.020)
2 14 ∅ 0,50 A
(.020)

2 38 ∅ 0,50 A
Ø1,02 (.040) Ø0,64 (.025) (.020)

2 77 ∅ 0,50 A
E - 075 7,7 (.303) (.020)
33,1 (1.303)
2 91 ∅ 0,50 A
Tb.
øs. tbl. (.020)

6,4 1,3 ∅ 0,50


2 97 (.020)
A
33,1(1.303) (.250) (.051)

Available Tip Styles E-075


Spring Force

Maximum stroke: 6,4 mm (.250)


Spring Force

Maximum stroke: 6,4 mm (.250) Further

Material
in N (oz.)

Operating stroke: 4,3 mm (.169)

Plating
Versions
Tip Style
in N (oz.)

Operating stroke: 4,3 mm (.169)


N ∅ ∅ (inch)
2,8
75
S-0
3,0 GK
(10.8)
-075
2,0N 2 01 ∅ 0,64 A
2,0 ,8N GKS
2,0N 75 2 (.025)
(7.2) E - 050 2,0 E-0 5 2,0N
E - 07
,0N (7.2)
S -0 50 2
1,0 GK
(3.6) 1,0 2 07 ∅ 0,64 A 1,20 (.047)
(3.6)
(.025)
0 1,0 2,0 3,0 4,0 5,0 6,0 Stroke in mm 0 1,0 2,0 3,0 4,0 5,0 6,0 Stroke in mm
(.039) (,079) (.118) (.157) (.197) (.236) (inches) (.039) (,079) (.118) (.157) (.197) (.236) (inches) 2 09 ∅ 0,64 A
(.025)
E - 050 in E - 075 in
KS-050 KS-075
2 14 ∅ 0,64 A 1,00 (.039)
(.025)

24
16 2 * A
∅ 1,30
(.630)
(.051)

2 38 ∅ 0,64 A
Collar Height and Installation Height, Receptacles, Electrical (.025)

Data, Mounting Hole Size and Materials:


2 77 ∅ 0,64 A
see compatible Standard Probe series GKS-050/075 (.025)

e-type compatible Probe Page Mechanical Data 2 91 ∅ 0,64 A


(.025)
Working Stroke: 4,3 mm (.169)
E-050 GKS-050 25
Maximum Stroke: 6,4 mm (.250) 2 97 ∅ 0,64 A
E-075 GKS-075 26 / 27 (.025)

2 98 ∅ 0,64 A
Spring Forces at Working Stroke (.025)

Series Designation Pre-Load Force at Work. Stroke * higher middle tip plus 0,2 mm
E-050 20 1,4 N (5.1oz) 2,0 N (7.2 oz)
E-075 20 1,2 N (4.3oz) 2,0 N (7.2 oz)
E-075 28 1,6 N (5,8oz) 2,8 N (10.1 oz)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probes: E 0 5 0 2 9 1 0 5 0 A 2 0 0 0

E 0 7 5 2 9 1 0 6 4 A 2 0 0 0

20 All specifications are subject to change without prior notification


e-type® E-100 /e-type
E-422®

e-type®
Probes
Grid:
≥ 2,54 mm
≥ 100 Mil ICT-/FCT Test Probe for difficult contacting
ICT-/FCT Test
demands
Probe
Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169) bzw. 6,4 mm (.252)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles E-100
Further

Material

Plating
Versions
Tip Style
∅ ∅ (inch)

Bead Probes
ø1,37 (.054) ø0,9 (.035)
2 01 ∅ 0,90 A
(.035)
E - 100 8,4 (.331)
33,4 (1.315)
3 07 ∅ 0,90 A
øs. Tb. (.035)

Fine Pitch
25 (.984) 6,4 2 (.079) 3 07 ∅ 1,50 A
(.059)
(.250)
33,4 (1.315)
2 09 ∅ 0,60 A
(.024)

ø1,66 (.065) ø2 (.079) ø1,3 (.051)

Metric
Stand.
2 14 ∅ 0,50 A
(.020)

E - 422 22,4 (.882) 8 8 2 14 ∅ 1,30 A


(.315) (.315) (.051)
38,4 (1.512)

Solderable
24 ∅ 1,30 A
ø s.tbl. 2 *
(.051)

22,4 (.882) 5 8 3
(.197) (.315) (.118) 2 38 ∅ 0,90 A
38,4 (1.512) (.035)

Short-stroke
2 77 ∅ 0,90 A
Spring Force

Maximum stroke: 6,4 mm (.250)


Spring Force

Maximum stroke: 8,0 mm (.315)


(.035)
in N (oz.)

Operating stroke: 4,3 mm (.169)


in N (oz.)

Operating stroke: 6,4 mm (.250)

3,0
N 2 91 ∅ 0,90 A
00 N (.035)
S-1 3,0
GK 422
S-
3,0 3,0 GK
(10.8) 2,0N (10.8) ,25N
0 3,0N -100 422 2
E - 10 GKS GKS- 2 97 ∅ 0,90 A

Probes
Flying
2,0 2,0N 2 3,0N
E - 100 2,0 E - 42 (.035)
(7.2) (7.2) 2,25N
E - 422
1,0 1,0
(3.6) (3.6) 2 98 ∅ 0,90 A
(.035)
0 1,0 2,0 3,0 4,0 5,0 6,0 Stroke in mm 0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 Stroke in mm
(.039) (,079) (.118) (.157) (.197) (.236) (inches) (.039) (,079) (.118) (.157) (.197) (.236) (.276) (inches) * higher middle tip plus 0,4 mm

DKS
E - 100 in E - 422 in
KS-100 KS-112

Available Tip Styles E-422


(.315)
(.197)

Further
Material

16

Plating
Versions
(.630) Tip Style
8

∅ ∅ (inch)
5

SKS
Collar Height and Installation Height, Receptacles, Electrical
2 01 ∅ 1,30 A
Data, Mounting Hole Size and Materials: (.051)
see compatible Standard Probe series GKS-100/422
3 07 ∅ 1,30 A

PKS / PSK
(.051)
e-type compatible Probe Page Mechanical Data E-100
Working Stroke: 4,3 mm (.169) 09
E-100 GKS-100 28 / 29 2 ** ∅ 0,80
A
Maximum Stroke: 6,4 mm (.250) (.011)
E-422 GKS-422 53 Mechanical Data E-422
2 14 ∅ 1,30 A 2,00 (.079)
Working Stroke: 6,4 mm (.250)
RF / Dipole
Test Probes
(.051)
Maximum Stroke: 8,0 mm (.315)
24 A
2 *** ∅ 1,80
Spring Forces at Working Stroke (.071)

Series Designation Pre-Load Force at Work. Stroke 2 33 ∅ 1,30 A


(.051)
E-100 20 1,3 N (4.7 oz) 2,0 N
HSS

E-100 30 2,0 N (7.2oz) 3,0 N 2 91 ∅ 1,30 A


(.051)
E-422 22 1,3 N (4.7oz) 2,25 N
** pressed-in Steel point in Base Plunger made of Brass
E-422 30 1,8 N (6.5oz) 3,0 N
customizing

*** higher middle tip plus 0,5 mm


Fixture

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
00 (E-100)
2 = Steel N = Nickel 05 (E-422)
3 = BeCu 08 (E-422 *)
* with Tip Style „01“ and „09“
Tools

Test Probes: E 1 0 0 2 9 1 0 0 0 A 3 0 0 0

E 4 2 2 2 9 1 1 3 0 A 3 0 0 5
Cable Test
Probes

All specifications are subject to change without prior notification 21


Technical Information Contents

Component Presence-Check In-Circuit /

ICT / FCT
Functional Test
(ICT/FCT)

Bead Probes
GKS-040 24

Fine Pitch
GKS-050 25

GKS-015 25

Metric
Stand.
Apart from the possibility to carry out a
component check, with a Switching Probe
connector pins or component pins can, GKS-075 26 + 27
for example, also be checked by using

Solderable
a Standard Test Probe with an insulated
GKS-100 28 + 29
tip (“006”). This type of test, however, is
based on the presumption that the compo-
nent, which must be checked can respond GKS-035 30

Short-stroke
to an electric signal. In the case of the
component not being present, then the GKS-135 31
insulated ring on the tip of the Test Probe
rests against the PC-Board and the signal
is not transferred. GKS-101 32

Probes
Flying
GKS-001 33

GKS-002 34

DKS
GKS-003 35

GKS-004 36

SKS
GKS-005 37

PKS/PSK
KS-040 WL 38

KS-550 WL 38
Test Probes
RF/Dipole

KS-075 WL 38

KS-100 WL 38
HSS

GKS-550 38
customizing
Fixture

Screw-in Test Probes from page


125 on.
Tools
Cable Test
Probes
GKS 040 Grid:
≥ 1,00 mm
ICT-/FCT Test Probe ≥ 40 Mil
Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

ø0,61 ø0,4
(.024) (.016) 3 04 ∅ 0,40 A
GKS-040 (.016)

29,0 (1.142) 6,9


(.272) 3 05 ∅ 0,40 A
35,9 (1.413) (.016)

22
ø0,61 ø0,4 2 ∅ 0,32 A
*
(.024) (.016) (.013)
GKS-040 ... L
29,0 (1.142) 8,9 2 38 ∅ 0,40 A
(.350) (.016)
37,9 (1.492)
2 97 ∅ 0,40 A
(.016)

* conical down to ∅ 0,40 mm


ø0,77 ø0,82
(.030) (.032)

KS-040 E08 7,9


Available Tip Styles
(.311) Special Version GKS-040...L
33,0 (1.299)

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

2 97 ∅ 0,40 A
(.016)
KS-040 E08 V-30
Total Length 37,9 mm (1.492), Special Designation "L"

Collar Height and Installations Height


To adjust the Installation Height,
16 (.630)

18 (.709)

Receptacles with a Press-ring are used. The


Receptacles can be inserted up to the Press-
ring (i.e. acting as a collar-stop) or with the
Press-ring being pressed into the mounting
hole.

GKS-040 GKS-040 ... L


with KS-040 with KS-040

Mechanical Data Materials


Note:
Working Stroke: 4,3 mm (.169) Plunger: Steel or BeCu, gold-plated
Receptacles for Wireless Test Fixture
Maximum Stroke: 6,35 mm (.250) Barrel: Bronze, gold-plated see on page 38.
Spring Force at Work. Stroke: 0,8 N (2.9oz) Spring: Steel, gold-plated
Receptacle: Nickel-Silver, gold-plated
Note:
Elektrical Data Mounting Hole Size The Receptacle KS-040 is available
pre-wired with 1 m Wire AWG 30 (see
Current Rating: 2A in CEM 1: ∅ 0,79-0,80 mm (.0311-.0315)
Ordering Example)
Ri typical: < 20 mW in FR 4: ∅ 0,79-0,80 mm (.0311-.0315)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel
3 = BeCu

Test Probe with total Length 35,9 mm (1.413): G K S 0 4 0 2 9 7 0 4 0 A 0 8 0 0

Test Probe with total Length 37,9 mm (1.492): G K S 0 4 0 2 9 7 0 4 0 A 0 8 0 0 L

Receptacles: K S – 0 4 0 E 0 8 K S – 0 4 0 E 0 8 V-3 0

24 All specifications are subject to change without prior notification


Grid:
GKS 050 / 015

e-type®
Probes
≥ 1,27 mm
≥ 50 Mil ICT-/FCT Test Probe
Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169)Ø0,78 Ø0,5 øs. tbl.

ICT / FCT
(.031) (.020)

Mounting and Functional Dimensions


GKS-050
36,3 (1.429) 6,4 0,5
Available Tip Styles
(.250) Further

Material
43,2 (1.700) (.020)

Plating
Ø0,78 Ø0,5 øs. tbl.Ø0,78 Versions
Ø0,5 øs. tbl. Tip Styles
(.031) (.020)
GKS-050 ... L (.031) (.020) ∅ ∅ (inch)
GKS-050 GKS-050 45,2 (1.780)

Bead Probes
36,3 (1.429) 6,4 0,536,3 (1.429) 6,4 0,5
(.250) (.020) 2 01 ∅ 0,50 A
43,2 (1.700) Ø0,95 (.037)
43,2 (1.700) (.250) Ø1,05 (.041)
(.020) (.020)

GKS-050 ... L GKS-050 ... L


45,2 (1.780) KS-050 E08 7,9 (.311) 3 02 ∅ 0,60 A
45,2 (1.780)
40,6 (1.598) (.024)
Ø0,95 (.037) Ø1,05 (.041)
Ø0,95 (.037) Ø1,05 (.041)

Fine Pitch
KS-050 E08 V-30 KS-050 30 E08 3 03 ∅ 0,50 A 0,90 (.035)
KS-050 E08 SE-050 KS-050 E08 7,9 (.311) (.020)
40,6 (1.598) 7,9 (.311)
Ø1,2 (.047) 40,6 (1.598)0,3 (.012)
insulated
3 05 ∅ 0,50 A
(.020)
KS-050 E08 V-30 12 KS-050KS-050
30 E08 35 E08 KS-050 47 E08
(.472) KS-050 E08 V-30 KS-050 30 E08
SE-050 SE-050 49,2 (1.937)
Ø1,2 (.047) 0,3 (.012) 0,3 (.012) 3 06 ∅ 0,90 A

Metric
Ø1,2 (.047)

Stand.
insulated (.035)
insulated

12 KS-050 35 E08 12 KS-050 47 E08 KS-050 47 E08


SE-050 V-30 KS-050 35 E08(1.937)
(.472)
(.472) 49,2 3 07 ∅ 0,50 A 0,90 (.035)
49,2 (1.937) (.020)

Long-stroke Test Probe GKS-015

Solderable
2 14 ∅ 0,50 A
GKS-015 307 050 A xx00 (.020)
GKS-015 291 050 A xx00
Ø0,78 (.031) Ø0,5 (.020) 22
2 ∅ 0,40 A
*
(.016)

36,3 (1.429) 12,2

Short-stroke
2 31 ∅ 0,50 A
(.480) (.020)
48,5 (1.909)

Max. Stroke: 10,0 mm (.394) Spring Force at Work. Stroke: 1,5 N (5.4oz) 2 38 ∅ 0,50 A
(.020)
Work.Stroke: 8,0 mm (.315) alternative: 1,0 N (3,6oz)
2 77 ∅ 0,50 A
(.020)

Probes
Flying
Collar Height and Installations Height
To adjust the Installation Height, Recepta- 2 91 ∅ 0,50 A
21,3 (.839)

(.020)
cles with a Press-ring are used. The Recep-
18 (.709)

16 (.630)
(.311)

tacles can be inserted up to the Press-ring ∅ 0,50


variable

2 97 (.020)
A
(i.e. acting as a collar-stop) or with the

DKS
7,9

Press-ring being pressed into the mounting * conical down to ∅ 0,50 mm


hole.
Available Tip Styles
Mechanical Data Special Version GKS-050...L
Working Stroke: 4,3 mm (.169)
Material

Further Versions

Plating

SKS
GKS-015 GKS-050 ...L GKS-050 ... Tip Style
Maximum Stroke: 6,35 mm (.250) (with KS-050...) ∅ ∅ (inch)

Spring Force at Work. Stroke: 1,5 N (5.4oz) ∅ 0,50


2 91 (.020) A
alternative: 1,0 N (3.6oz); 2,0 N** (7.2oz) Materials
** only for GKS-050 Plunger: BeCu or Steel, gold-plated

PKS / PSK
Barrel: Bronze, gold-plated Total Length 45,2 mm (1.780), Special Designation "L"

Elektrical Data Spring: Steel, gold-plated


Current Rating: 2-3A or stainless Steel* (C)
Plug:
Ri typical: < 20 mW (* < 100 mW) Receptacle: BeCu, gold-plated
The Plugs SE-050 and SE-050 V-30 are
RF / Dipole
Test Probes
to be used with the Receptacle
Mounting Hole Size KS 050 35 E08.
in CEM 1: ∅ 0,96 - 0,98 mm (.0378-.0386) Note:
Screw-in version see on page 126.
in FR 4: ∅ 0,97 - 0,99 mm (.0382-.0390) SE-050 V-30 / KS-050 E08 V-30:
The Plug and the Receptacle are pre-
Operating Temperature wired with 1 m Wire AWG 30. The
Tools: connection is soldered. A piece of insu-
HSS

Standard: -40° up to +80° C Insertion and Extraction Tools for GKS lation tubing prevents shorts between
*with Special Designation "C": -100° up to and KS see Page 118. the Receptacles.
+200° C (2,0 N)

Ordering Example
customizing

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
Fixture

Material (1/100 mm) A = Gold (dN) (mm) Designation


2 = Steel („C“ „L“ „LC“
3 = BeCu at Series 050)

Test Probe with total Length 43,2 mm (1.700): G K S 0 5 0 2 9 1 0 5 0 A 1 0 0 0


Tools

Test Probe with total Length 45,2 mm (1.780): G K S 0 5 0 2 9 1 0 5 0 A 1 5 0 0 L

Receptacles: KS–050 E08 KS–050 30 E08 KS–050 35 E08 K S – 0 5 0 E 0 8 V-3 0

Plugs: S E–0 5 0 S E–0 5 0 V-3 0


Cable Test
Probes

All specifications are subject to change without prior notification 25


GKS 075 Grid:
≥ 1,91 mm
ICT-/FCT Test Probe ≥ 75 Mil
Installation Height: 10,5/13,0/16,0 mm (.413/ .512/ .630)
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
GKS-075
Ø1,02 (.040) Ø0,64 (.025)

ø0,8
0 06* A
0,8 ∅ 1,30
(.051)
6,4 1,3
(.250) (.051) 2 01 ∅ 0,64 A
33,1(1.303)
(.025)

3 02 ∅ 0,90 A
(.035)

3 03 ∅ 1,20 A
(.047)
GKS-075 … L
2 04 ∅ 1,15 A
(.045)

7,7
3 05 ∅ 0,50 A
35,1 (1.382) (.303) 4 (.020)

3 05 ∅ 0,64 A
(.025)
9,7
35,1 (1.382) (.382)
3 06 ∅ 1,00 A 1,20 (.047)
(.039)

L-Version: by GKS-075 291 064 ... longer Plungers are used, 2 07 ∅ 0,64 A
by all other Tip Styles longer Barrels are used. (.025)

2 07 ∅ 1,00 A 1,20 (.047)


(xxx)

2 09 ∅ 0,64 A
GKS-075 … E (.025)

3 13 ∅ 0,61 A
(.024)
7,7
38,1 (1.500) (.303) 2 14 ∅ 0,50 A
(.020)

2 14 ∅ 0,64 A
(.025)
ø0,8
ø1

2 14 ∅ 0,80 A 1,00 (.039)


(.031)

2 17 ∅ 1,20 A
(.047)
Mechanical Data Materials
Working Stroke: 4,3 mm (.169) Plunger: BeCu or Steel, gold-plated * Tip Height; 2,8 mm (.110)
Total Length 1,5 mm (.059) longer than Standard
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
Spring force at Work. Stroke: 2,0 N (7,2oz) Spring: Steel, gold-plated
alternative (only for GKS-075/075 L): or Stainless Steel** (C)
0,6 N (2.2oz); 1,0 N (3.6oz);
1,5 N (5.4oz); 2,8 N (10.1oz) For checking the Stroke of a Test
Fixture, we recommend the usage of
Elektrical Data Stroke Measurement Probes (see page
Operating Temperature Current Rating: 3-4A 112).
Standard: -40° up to +80° C Ri typical: < 20 mW (** < 100 mW)
**with Special Designation "C": -100° up
Tools:
to +200°C (2,0 N; 2,8 N) Note: Insertion and Extraction Tools for GKS
C-Versions only available for GKS-075 with Screw-in version see on page 128. and KS see Page 118.
total length 33,1 mm (1.303).

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
0 = Delrin („C“, „L“,
2 = Steel „LC“, „E“
3 = BeCu

Test Probe with total Length 33,1 mm (1.303): G K S 0 7 5 2 9 1 0 6 4 A 2 0 0 0

Test Probe with total Length 35,1 mm (1.382): G K S 0 7 5 2 9 1 0 6 4 A 1 5 0 0 L

Test Probe with total Length 38,1 mm (1.500): G K S 0 7 5 2 9 1 0 6 4 A 2 0 0 0 E

26 All specifications are subject to change without prior notification


Ø1,32 (.052) Ø1,47(.058)

GKS 075
KS-075 30 G
Grid:

e-type®
Probes
7(.058)
7,6 (.300)
30,2 (1.189)
KS-075 30 G ≥ 1,91 mm
,6 (.300) ≥ 75 Mil ICT-/FCT Test Probe
KS-075 30 E03
Installation Height: 10,5/13,0/16,0 mm (.413/ .512/ .630)
2 (.079)
30 (1.181)
KS-075 30 E03
Recommended Stroke: 4,3 mm (.169)

ICT / FCT
2 (.079)
Mounting and Functional
KS-075 30 E05 Dimensions Available Tip Styles
2 (.079)
30 (1.181)
KS-075 30 E05

Material
Further Versions

Plating
Ø1,32 (.052) Ø1,47(.058) Tip Style
36) 2 (.079)
∅ ∅ (inch)

Bead Probes
KS-075 30 G
KS-075 35 G
Ø1,32 (.052) Ø1,47(.058) 7,6 (.300)
∅ 1,20 A
7,6 (.300) 30,2 (1.189) 3 19 1,50 (.069)
(.047)
KS-075 35 G KS-075 30 G
7(.058) KS-075 30 E03
,6 (.300) 7,6 (.300)
KS-075 47 G 24
30,2 (1.189) 2 *** ∅ 1,30 A
KS-075 30 G 2 (.079)
30 (1.181) (.051)
,6 40,0 (1.575)
(.300)
KS-075 47 G

Fine Pitch
KS-075 30 E03
KS-075 47 E03
2 (.079) KS-075 30 E05 2 25 ∅ 1,20 A 1,30 (.051)
30 (1.181) (.047)
KS-075 30 E03 2 (.079) 2 (.079)
39,8 (1.567) 30 (1.181)
2 KS-075
(.079) 47 E03
2 (.079) KS-075 30 E05 2 31 ∅ 0,64 A
KS-075 47 E05
Ø0,91(.036) (.025)
2 (.079)
30 (1.181) 2 (.079)
KS-075
39,8 30 E05
(1.567) KS-075 35 G

Metric
Stand.
KS-075 47 E05 2 38 ∅ 0,64 A
36) 2 (.079) 7,6 (.300) (.025)
2 (.079) 0,64 (.025)
KS-075 47 G 10
KS-075 35 G ø1,2
10 KS-075 47 G ø1
(.386)7,6
9,8(.394)
KS-075 47 G 10 (.300)
KS-075 35 G 40,0 (1.575) 3 55 A

Solderable
2,54
,6 (.300) KS-075 47
44 G 3,7 ∅ 0,50
7,6 (.300) KS-075 47 E03 Total Length plus 2,4 mm (.020)
40,0 (1.575)
40,0 2 (.079)
KS-075 4744 G 39,8 (1.567) 2 77 ∅ 0,64 A
,6 (.300)
(.025)
KS-075 47 E03
2 (.079) KS-075 47 E05
39,8 (1.567)

Short-stroke
KS-075 47 E03 2 (.079) 2 88 ∅ 1,20 A
39,8 (1.567) (.047)
2 (.079)
KS-075 47 E05

ø1,15
2 (.079) KS-075 47 G 10
39,8 (1.567) 2 89 ∅ 0,50 A
KS-075 47 E05 10 (.020)
2 (.079) Ø 0,63 (.025) (.394)
KS-075 47 G 10
10 2 91 ∅ 0,64 A
KS-075 44 G (.025)

Probes
Flying
KS-075 47 G 10 (.386)
9,8(.394) 7,6 (.300)
40,0 (1.575)
KS-075 44 G 2 97 ∅ 0,64 A
(.025)
7,6 (.300)
40,0 (1.575)
KS-075 44 G
2 97 ∅ 0,80 A
,6 (.300)
(.031)

DKS
10,5 / 13 (.413/512)

∅ 0,64
2 98 A
Collar Height and Installation Height
18 (.709)

(.025)
To adjust the Installation Height,
16 (.630)
7,6 (.300)

variable

Receptacles with a Press-ring are used. The *** higher middle tip plus 0,2 mm
Receptacles can be inserted up to the Press-
ring (i.e. acting as a collar-stop) or with the

SKS
Press-ring being pressed into the moun-
ting hole. (See „Mounting hole size“ and
Application example“ on this page).

PKS / PSK
Designation GKS-075 GKS-075 ... L
KS-075 ... E03 10,5 (.413) 12,5 (.492) GKS-075...L GKS-075 GKS-075
(with KS-075...G) (with KS-075...G) (with KS-075
KS-075 ... E05 13,0 (.512) 15,0 (.591) 47E03/E05)

KS-075 ... G 16,0 (.630) 18,0 (.709)


RF / Dipole
Test Probes

KS-075 ... G 10 18,0 (.709) 20,0 (.787)

Mounting Hole Size


by usage of Press-ring: ∅ 1,36 - 1,40 mm
(.0535 - .0551)
Note:
HSS

by usage with Press-ring


Receptacles for Wireless Test Fixture
as collar: ∅ 1,31 - 1,32 mm
see page 38.
(.0516 - .0520)
customizing
Fixture

Ordering Example
Receptacles with Wire-Wrap Posts: KS–075 47 E03 KS–075 47 E05 K S – 0 7 5 4 7 G
Tools

Receptacles: K S – 0 7 5 3 0 G K S – 0 7 5 3 5 G

Receptacles with Round Post: K S – 0 7 5 4 4 G


Cable Test
Probes

All specifications are subject to change without prior notification 27


GKS 100 Grid:
≥ 2,54 mm
ICT-/FCT Test Probe ≥ 100 Mil
Installation Height: 10,5 - 21,0 mm (.413 - .827)
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Ø1,37 Ø0,9 Tip Style
øs. Tb.
(.054) (.035) ∅ ∅ (inch)

GKS-100

ø1,8
25 (.984) 6,4 2 (.079)
0 06* A
33,4 (1.315)
(.250) ∅ 2,25
0,9
(.089)

ø2,0
GKS-100 ... L
0 06*
27 (1.063) 0,5 ∅ 3,23
(.130)
35,4 (1.394)

2 01 ∅ 0,90 A
GKS-100 ... L (.035)
25 (.984) 10,4(.409)
35,4 (1.394) 3 02 ∅ 1,50 A 0,90 (.035)
(.059)
L-Version: by GKS-100 291 090 ... and GKS-100 307 090 ... longer
Plungers are used, by all other Tip Styles longer Barrels are used.
3 03 ∅ 1,50 A
(.059)

GKS-100 ... E ø1,2 ø1,06


30 (1.181) 2 04 ∅ 1,06 A
(.042)
38,4 (1.512)

2 04 ∅ 1,30 A 1,50 (.059)


(.051)

0,50 (.020)
3 05 ∅ 0,90 A 0,64 (.025)
(.035) 1,30 (.051)
1,50 (.059)
2,00 (.079)
3 06 ∅ 1,30 A
2,50 (.098)
(.051) 3,00 (.118)

3 07 ∅ 0,90 A
(.035)

1,70 (.067)
3 07 ∅ 1,50 A
2,50 (.098)
(.059)
Collar Height and Installations Height
To adjust the Installations Height, use Receptacles (KS) either with 2 09 ∅ 0,60 A
Collar or with Press-ring (see Usage Examples on Page 29). (.024)

3 13 ∅ 0,90 A
Wire-Wrap Solder Cap GKS-100 GKS-100 ... L GKS-100 ... E (.035)

KS-100 47 05 KS-100 30 05 10,5 (.413) 12,5 (.492) 15,5 (.610)


2 14 ∅ 0,50 A 0,80 (.031)
KS-100 47 25 KS-100 30 25 13,0 (.512) 15,0 (.591) 18,0 (.709) (.020)
ø1,2 ø1,06
KS-100 47 40 KS-100 30 40 14,5 (.571) 16,5 (.650) 19,5 (.768)
2 14 ∅ 1,06 A
KS-100 47 KS-100 30 16,0 (.630) 18,0 (.709) 21,0 (.827) (.042)

KS-100 30 G
KS-100 47 G 16,0 (.630)/var. 18,0 (.709)/var. 21,0 (.827)/var.
KS-100 44 G 2 14 ∅ 1,30 A 1,50 (.059)
(.051)
KS-100 47 G12 KS-100 30 G12 20,5 (.810)/var. 22,5 (.890)/var. 25,5 (.1000)/var.
3 14 ∅ 1,30 A
(.051)

Mechanical Data Materials


2 17 ∅ 1,70 A
Working Stroke: 4,3 mm (.169) Plunger: BeCu or Steel, gold-plated (.067)
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
ø0,5

Spring Force at Work. Stroke: 2,0 N (7.2oz) Spring: Steel, gold-plated 3 19 A


alternative: 0,6 N (2.2oz); 1,0 N (3.6oz); or stainless steel*** (C) ∅ 1,80
(.071)
1,5 N (5.4oz); 2,25 N (8.1oz); Receptacle: Nickel-silver or Brass,
24
3,0 N (10.8oz), 4,0 N (14,4oz) gold-plated 2 ** ∅ 1,30 A 1,50 (.059)
(.051)

Elekctrical Data Mounting Hole Size * 0,9 mm or 0,5 mm longer than Standard
Current Rating: 5-8A For KS-100...G when pressing the Press-ring ** higher middle tip, 0,4 mm longer than Standard

Ri typical: < 20 mW (*** < 100 mW) into the Mounting Hole in Material:
CEM 1 and FR 4: ∅ 1,70 - 1,75 mm
(.0669 - 0689)
Operating Temperature Note:
Standard: -40° up to +80° C For KS-100 with Collar or Press-ring as a Receptacles for Wireless Test Fixture
***with Special Designation "C": -100° up collar-stop: see on page 38.
to +200°C (1,5 N; 2,0 N; 3,0 N) CEM 1: ∅ 1,68 - 1,69 mm (.0661 - .0665)
C-Versions only available for GKS-100 with FR 4: ∅ 1,69 - 1,70 mm (.0665 - .0669) Tools:
total length 33,4 mm (1.315). Insertion and Extraction Tools for GKS
and KS see Page 118.
28 All specifications are subject to change without prior notification
Grid:
GKS 100

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil ICT-/FCT Test Probe
Installation Height: 10,5 - 21,0 mm (.413 - .827)
Recommended Stroke: 4,3 mm (.169)

ICT / FCT
Mounting and Functional Dimensions
1,67 Ø
Ø 1,8 Ø
Ø
Available Tip Styles
(.066)
(.071)
(.066)
(.071)
Receptacles with Collar
KS-100 30 Ø1,67
Ø1,8

Material
KS-100 30 Further Versions

Plating
With Wire-Wrap Posts (vacuum-sealed)5,5
(.066) (.071)
(.217)
(.217) With Solder Connection Tip Style
KS-100 30 32 (1.260) ∅ ∅ (inch)

Bead Probes
(1.260)
5,5 (.217)
KS-100 47 ø1,67
32 (1.260) ø1,8 ø1,67 ø1,8
2 25 ∅ 1,30 A 1,50 (.059)
(.366) 9,3 (.066) (.071)(.217) (.066) (.071)
(.366) 5,5 (.217) (.051)
KS-100 36,8 (1.449)
(1.449)
KS-100 47
47
9,3
(.366) 9,3 5,5
5,5 (.217) KS-100 30
5,5
36,8 (1.449)
36,8 (1.449)
32 (1.260) 2 31 ∅ 0,90 A
4(.217)
KS-100 47 40 (.366) (.217)
(.157)
(.157)
36,8 (1.449)
(1.449) (.035)
KS-100 47 40

Fine Pitch
4 (.157) KS-100 30 40 4
KS-100 47 25 36,8 (1.449) 26,9 (1.059)
2,5 (.098)
(.098) (.157) 2 33 ∅ 1,06 A
36,8 (1.449)
(1.449) (.042)
KS-100 47 25 2,5 (.098) KS-100 30 25
1,67(1.449)
36,8 (.066) 2,5
Ø
Ø (.066) Ø1,8
Ø 26,9 (1.059)
(.071) (.098) 2 38 ∅ 0,90 A
(.071)
Ø1,67 (.066) Ø1,8 (.035)
KS-100 47 05 0,2 KS-100 30 05
37,9 (1.492)
(1.492) (.071) 0,2
(.008)
(.008) 27,7 (1.091) (.008)
ø1,42

Metric
Stand.
KS-100 47 05 0,2 ø1,02
37,9 (1.492) (.008)
KS-100 47 93* 0,2 KS-100 30 93*
0,2 3 55 A
37,9 (1.492)
(1.492) (.008) 27,7 (1.091) 2,54
(.008) (.008) 3,7
KS-100 47 93* 0,2 ∅ 0,64
37,9 (1.492) (.008) max. Stroke: 4,7 mm (.185) (.025)

Solderable
* for usage with Tip Style 93 2 77 ∅ 0,90 A
(.035)

2 88 ∅ 1,50 A 1,90 (.070)


Receptacles with Press-ring (.059)

Short-stroke
Ø1,67 Ø1,85
(.066) (.073) 2 89 ∅ 0,50 A
KS-100 30 G (.020)

7,6 (.300)
30 (1.209) 2 91 ∅ 0,90 A
(.035)
KS-100 30 G 12
12(.472) 2 91 ∅ 1,30 A

Probes
Flying
30 (1.209) (.051)
0,64
(.025)
KS-100 47 G 2 93*
∅ 1,60
A
10 (.394) 7,6 (.300) (.063)
40 (1.575)
2 97 ∅ 0,90 A
KS-100 47 G 12

DKS
(.035)
12(.472)
40 (1.575)
Ø 0,63
2 98 ∅ 0,90 A
(.025) (.035)
KS-100 44 G
10 (.394) 7,6 (.300) * 5 mm longer as Standard
40 (1.575)

SKS
Example with GKS-100 (Total Length GKS = 33,4 (1.315)) Note to GKS-100 with Tip Style 93:
- Installation Height with KS-100 30/47: 21,0 mm (.827)
- Installation Height with KS-100 47 93: 16,0 mm (.630)

PKS / PSK
16
20,5 (.630) 14,5 13 10,5
16
(.630)
(.807) (.571) (.512) (.413) It is recommended to use Tip Style "93" in combination
with the Test Probe series "GKS-100 ...E"

Note:
RF / Dipole
Test Probes

Receptacles with square-post length 13 mm (.512) and


KS-100 47 G12

18 mm (.709) are ordered with the Designation "-13"


KS-100 47 40

KS-100 47 25

KS-100 47 05
KS-100 47 G

KS-100 47

resp. "-18"
Example: KS-100 47 G 12-13 (-18)
KS-100 47-13 (-18)
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel („C“, „E“,
3 = BeCu „L“)
customizing
Fixture

Test Probe with total Length 33,4 mm (1.315): G K S 1 0 0 3 0 7 1 5 0 A 3 0 0 0

Test Probe with total Length 35,4 mm (1.394): G K S 1 0 0 2 9 1 0 9 0 A 2 0 0 0 L


Tools

Test Probe with total Length 38,4 mm (1.512): G K S 1 0 0 3 0 6 1 3 0 A 1 5 0 0 E

Receptacles: K S – 1 0 0 3 0 G K S – 1 0 0 4 7 G
Cable Test
Probes

All specifications are subject to change without prior notification 29


GKS 035 Grid:
≥ 1,91 mm
Long-stroke Test Probe for dual-Stage Fixtures ≥ 75 Mil
Installation Height: 14,2/16,7/19,7 mm/var. (.559/ .657/ .776)
Recommended Stroke: 8,0 mm (.315)

Mounting and Functional Dimensions Available Tip Styles


Ø1,02 (.040) Ø0,64 (.025)

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
10 (.394) 1,3
36,8 (1.449) (.051) 3 06 ∅ 1,15 A
(.045)
GKS-035

2 07 ∅ 1,15 A
(.045)
11,5(.453)
38,8 (1.528) 2 14 ∅ 1,15 A 0,64 (.025)
(.045)
GKS-035 ... L

2 91 ∅ 0,64 A
Receptacles (.025)
Ø1,32 (.052) Ø1,47(.058)

KS-075 30 G
7,6 (.300)
30,2 (1.189)

KS-075 30 E03
2 (.079)
30 (1.181)

KS-075 30 E05
2 (.079)
30 (1.181)

19,7 (.776)
Ø0,91(.036)

14,2 / 16,7
(.300)

(.559 / 657)
variable
KS-075 35 G
7,6 (.300)

7,6
Ø 0,63 (.025)

KS-075 44 G
40,0 (1.575)

0,64(.025)

KS-075 47 G
9,8(.386) with KS-075...G with KS-075 47
40,0 (1.575) E03 / E05

KS-075 47 E03
Collar Height and Installation Height
39,8 (1.567) To adjust the Installation Height Receptacles
with a Press-ring are used.
KS-075 47 E05
39,8 (1.567) Designation Installation Height

KS-075 47 G 10
KS-075 ... E03 14,2 mm/var. (.559)
10 KS-075 ... E05 16,7 mm/var. (.657)
(.394)
KS-075 ... G 19,7 mm/var. (.776)
Mechanical Data Materials
Working Stroke: 8,0 mm (.315) Plunger: BeCu or Steel, gold-plated
Maximum Stroke: 10,0 mm (.394) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 1,2 N (4.3oz) Spring: Steel, gold-plated
Receptacles: Nickel-Silver, gold-plated Note:
For Test Probes series GKS-035
Electrical Data Mounting Hole Size Receptacles of the series KS-075 are
used (see Page 27).
Current Rating: 3-4A see Probe series GKS-075, Page 25
Ri typical: < 20 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel
3 = BeCu

Test Probe with total Length 36,8 mm (1.449): G K S 0 3 5 2 1 4 1 1 5 A 1 2 0 0

Test Probe with total Length 38,8 mm (1.528): G K S 0 3 5 2 9 1 0 6 4 A 1 2 0 0 L

Receptacles with Wire-Wrap post: KS–075 47 E03 KS–075 47 E05 K S – 0 7 5 4 7 G

Receptacles: K S – 0 7 5 3 0 G K S - 0 7 5 3 5 G

30 All specifications are subject to change without prior notification


Grid:
GKS 135

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Long-stroke Test Probe for dual-Stage Fixtures
Installation Height: 21,3 mm (.839)
Recommended Stroke: 9,3 mm (.366)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Ø1,37 (.054) Ø0,9 Tip Style
∅ ∅ (inch)

Bead Probes
(.035)

2 01 ∅ 0,90 A
(.035)
25 (.984) 11,7(.461) 2 (.079)

38,7 (1.524) 3 02 ∅ 0,90 A


(.051)
GKS-135

Fine Pitch
3 03 ∅ 1,30 A
(.035)

2 04 ∅ 1,30 A
(.051)

Metric
Stand.
3 06 ∅ 1,30 A
(.051)

3 06 ∅ 1,50 A
(.059)

Solderable
3 07 ∅ 1,50 A 2,50 (.098)
(.059)

2 09* ∅ 0,50 N
(.020)

Short-stroke
2 14 ∅ 0,50 A
(.020)

2 14 ∅ 1,30 A
(.051)

2 14 ∅ 1,50 A

Probes
Flying
(.059)

2 25 ∅ 1,30 A
Collar Height and Installation Height (.051)
The Installation Height of the Test Probe
21,3 (.839)

is determined by the collar height of the 2 91 ∅ 0,90 A

DKS
(.035)
(.300)

Receptacle (KS).
2 97 ∅ 0,90 A
(.035)
Designation Installation Height
7,6

(.217)
5,5

KS-100 47 05 15,8 mm (.622) * Installation Height with KS-100 47: 23,3 mm (.917)
Maximum Stroke: 11,0 mm (.433)

SKS
KS-100 47 25 18,3 mm (.720)
KS-100 47 40 19,8 mm (.780)
KS-100 47 (G) 21,3 mm (.839) var. Application example

PKS / PSK
with KS - 100 47

Mechanical Data Materials


Note:
Working Stroke: 9,3 mm (.366) Plunger: Steel or BeCu,
For Test Probes series GKS-135
Maximum Stroke: 11,7 mm(.461) gold- or nickel-plated
RF / Dipole
Test Probes
Receptacles of the series KS-100 are
Spring Force at Work. Stroke: 2,0 N (7.2oz) Barrel: Nickel-Silver or Bronze, gold-plated used (see Page 29).
alternative: 1,5 N (5.4oz); 3,0 N (10.8oz) Spring: Steel, gold-plated

Tools:
Electrical Data Mounting Hole Size Insertion and Extraction Tools for GKS
and KS see Page 118.
HSS

Current Rating: 5-8A see Probe series GKS-100, Page 28


Ri typical: < 30 mW
customizing
Fixture

Ordering Example Series Tip


Material
Tip Style Tip
Diameter
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel (1/100 mm) N = Nickel
3 = BeCu

G K S 1 3 5 2 0 4 1 3 0 A 2 0 0 0
Tools

Test Probe:

Receptacle: K S – 1 0 0 4 7
Cable Test
Probes

All specifications are subject to change without prior notification 31


GKS 101 Grid:
≥ 1,91 mm
Test Probe ≥ 75 Mil
Installation Height: 12,5 mm (.492)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


ø1 ø0,5 øs.tbl.

Material
Further Versions

Plating
(.039) (.020) Tip Style
∅ ∅ (inch)
GKS-101
20 (.787) 5,3 2 (.079) 3 01 ∅ 0,50 A
(.209) (.020)
27,3 (1.075)

3 02 ∅ 1,15 A 0,50 (.020)


(.045)

ø1,15 ø1,3 ø1,32 ø1,42 3 03 ∅ 1,15 A 1,50 (.059)


(.045) (.051) (.052) (.056) (.045)
KS-101 30
0,2
(.008) 3 04 ∅ 1,15 A
26 (1.024) (.045)

0,64 (.025) ø1,32 (.052) 3 05 ∅ 1,15 A


(.045)
KS-101 47
6
3 06 ∅ 1,15 A 1,50 (.059)
(.236) 24 (.945) (.045)

ø1,32 ø1 ø1,32 3 07 ∅ 1,30 A


(.052) (.039) (.052) (.051)

3 08 ∅ 1,15 A
(.045)
5,0
(.197)
(.433) 11 22 (.866)
3 14 ∅ 1,30 A
(.051)
SE-101 KS-101 35
24
2 ** ∅ 1,15 A
(.045)

Collar Height an Installation Height


Install. Height

The Installation Height of the Test Probe 3 51 A


∅ 0,50
is determined by the collar height of the 2 mm (.079) shorter (.020)

Receptacle (KS). ** higher middle tip plus 0,5 mm

Designation Installation Height


KS-101 30 / 35 / 47 12,5 mm (.492)
KS-101 xx E13 14,0 mm (.551)
Further Installation Heights on request.

Mechanical Data Materials


Working Stroke: 4,0 mm (.157) Plunger: BeCu or Steel, gold-plated
Maximum Stroke: 5,3 mm (.209) Barrel: Nickel-Silver, gold-plated
Spring Force at Work. Stroke: 0,8 N (2.9oz) Spring: Steel, gold-plated
alternative: 0,5 N (1.8oz); 1,5 N (5.4oz) or Stainless Steel* (C)
Receptacle: Brass or Nickel-Silver,
gold-plated
Electrical Data Operating Temperature
Current Rating: 3-4A Standard: -40° up to +80° C
Ri typical: < 20 mW (* < 100 mW) * with spec. Designation "C": -100° up to
+200° (0,8 N)
Mounting Hole Size Tools:
Insertion and Extraction Tools for GKS
in CEM 1 and FR 4: ∅ 1,31 - 1,32 mm
and KS see Page 118.
(.0516 - .0520)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probe: G K S 1 0 1 3 0 1 0 5 0 A 0 8 0 0

Receptacles: K S - 1 0 1 4 7 K S - 1 0 1 3 5 K S - 1 0 1 3 0 E 1 3

Plug: S E - 1 0 1

32 All specifications are subject to change without prior notification


Grid:
GKS 001

e-type®
Probes
≥ 1,91 mm
≥ 75 Mil ICT-/FCT Test Probe
Installation Height: 8,5 mm (.335)/variable
Recommended Stroke: 2,4 mm (.094)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
Ø1(.039) ø0,75 (.030)
∅ ∅ (inch)

Bead Probes
2 01 ∅ 0,75 A
4,7 (.030)
17 (.669) (.185)
3 02 ∅ 1,50 A
øs.tbl. (.059)

Fine Pitch
3 03 ∅ 1,50 A
(.059)
3,2 1,5 (.059)
(.126)
2 04 ∅ 1,50 A
Ø1,32 (.052) Ø1,45 (.057) (.059)

Metric
Stand.
3 05 ∅ 1,00 A
(.039)
4 (.157)
17,5 (.689) 3 06 ∅ 1,00 A
KS - 001 30 G (.039)

Solderable
0,64 (.025) 3 06 ∅ 1,50 A
(.059)

3 07 ∅ 1,50 A
10 (.394) 4 (.157) (.059)
27,5 (1.083)

Short-stroke
KS - 001 47 G

Probes
Flying
(.335)
8,5

DKS
Collar Height and Installation Height
To adjust the Installation Height,
Receptacles with Press-ring (end-designa-
GKS-001
tion „G“) are used. The Installation Height
can be variably set by assembling the Collar with KS

SKS
lower in the mounting hole.

Mechanical Data Materials


Working Stroke: 2,4 mm (.094) Plunger: BeCu or Steel, gold-plated

PKS / PSK
Maximum Stroke: 3,0 mm (.118) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 1,0 N (3.6oz) Spring: Steel, gold-plated
alternative: 0,6 N (2.2oz); 1,5 N (5.4oz) Receptacle: Nickel-Silver, gold-plated

Electrical Data Mounting Hole Size


RF / Dipole
Test Probes

Current Rating: 3-4A With Collar or Press-ring as a collar-stop


Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 1,31 - 1,32 mm
(.0516 - .0520)
Operating Temperature When pressing the Press-ring into the
Standard: -40° up to +80° C Mounting Hole Tools:
Insertion and Extraction Tools for GKS
HSS

in CEM 1 and FR 4: ∅ 1,36 - 1,40 mm


and KS see Page 118.
(.0535 - .0551)
customizing

Ordering Example
Fixture

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
Material (1/100 mm) A = Gold (dN) (mm)
2 = Steel
3 = BeCu

Test Probe: G K S 0 0 1 2 1 4 1 5 0 A 1 0 0 0
Tools

Receptacles: K S - 0 0 1 3 0 G K S - 0 0 1 4 7 G
Cable Test
Probes

All specifications are subject to change without prior notification 33


GKS 002 Grid:
≥ 2,54 mm
ICT-/FCT Test Probe ≥ 100 Mil
Installation Height: 12,1 mm (.476)/variable
Recommended Stroke: 2,7 mm (.106)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Ø1,37 (.054) Ø1,07 (.042)

2 01 ∅ 1,07 A
(.042)
4,1 2 (.079)
24,6 (.970) (.161) 3 03 ∅ 1,91 A
(.075)

Ø1,67 (.066) Ø1,78 (.070)


2 04 ∅ 1,52 A
(.060)

3 05 ∅ 0,64 A
6,1 (.240) 1,8 (.025)
24,2 (.953)
KS - 002 30 G 2 06 ∅ 1,91 A
(.075)
0,64 (.025)
2 07 ∅ 1,91 A
(.075)

9,3 (.366) 6,1 (.240)


2 14 ∅ 1,91 A
33,5 (1.319) (.075)
KS - 002 47 G
2 17 ∅ 1,91 A
(.075)
(.476)
12,1

Collar Height and Installation Height


To adjust the Installation Height,
Receptacles with Press-ring (end-designa-
tion „G“) are used. The Installation Height
can be variably set by assembling the Collar GKS-002
lower in the mounting hole. with KS

Mechanical Data Materials


Working Stroke: 2,7 mm (.106) Plunger: BeCu or Steel, gold-plated
Maximum Stroke: 4,1 mm (.161) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 1,0 N (3.6oz) Spring: Steel, gold-plated
alternative: 1,8 N (6.5oz); 2,8 N (10.1oz) Receptacle: Nickel-Silver, gold-plated

Electrical Data Mounting Hole Size


Current Rating: 5-8A With Collar or Press-ring as a collar-stop
Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 1,68- 1,69 mm
(.0642 - .0660)
When pressing the Press-ring into the
Mounting Hole Tools:
Insertion and Extraction Tools for GKS
in CEM 1 and FR 4: ∅ 1,70 - 1,75 mm
and KS see Page 118.
(.0669 - .0689)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probe: G K S 0 0 2 3 0 3 1 9 1 A 1 0 0 0

Receptacle with Press-ring: K S – 0 0 2 3 0 G

34 All specifications are subject to change without prior notification


Grid:
GKS 003

e-type®
Probes
≥ 3,18 mm
≥ 125 Mil ICT-/FCT Test Probe
Installation Height: 16 mm (.630)/variable
Recommended Stroke: 4,4 mm (.173)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Bead Probes
Ø2,03 Ø1,27 Ø2,54
(.080) (.050) (.100)
2 01 ∅ 1,27 A
(.050)

24,65 (.970) 6,4 (.250) 2,0


3 02 A
(.079) ∅ 1,00
33,1 (1.303) 1 (.039)

Fine Pitch
3 02 ∅ 1,27 A
(.050)

Ø2,36 Ø2,49
(.093) (.098) 3 03 ∅ 2,54 A
(.100)

Metric
Stand.
KS-003 30 G 2 04 ∅ 2,54 A
7,6 (.300) (.100)
30,5 (1.200)

3 05 ∅ 1,27 A
(.050)

Solderable
3 05 ∅ 1,70 A
(.067)

3 05 ∅ 2,54 A
(.100)

Short-stroke
2 06 ∅ 2,54 A
(.100)

3 07 ∅ 2,54 A 3,00 (.118)


(.100)

Probes
Flying
3 08 ∅ 2,54 A
(.100)
(.630)
16

Collar Height and Installation Height

DKS
To adjust the Installation Height,
Receptacles with Press-ring (end-designa-
tion „G“) are used. The Installation Height
can be variably set by assembling the Collar
GKS-003
lower in the mounting hole.
with KS

SKS
Mechanical Data Materials
Working Stroke: 4,4 mm (.173) Plunger: BeCu or Steel, gold-plated

PKS / PSK
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 2,0 N (7.2oz) Spring: Steel, gold-plated
alternative: 1,2 N (4.3oz); 3,0 N (10.8oz) Receptacle: Nickel-Silver, gold-plated

Electrical Data Mounting Hole Size


RF / Dipole
Test Probes

Current Rating: 5-8A With Collar or Press-ring as a collar-stop


Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 2,33- 2,34 mm
(.0901 - .0906)
When pressing the Press-ring into the
Mounting Hole Tools:
Insertion and Extraction Tools for GKS
HSS

in CEM 1 and FR 4: ∅ 2,39 - 2,44 mm


and KS see Page 118.
(.0941 - .0961)
customizing
Fixture

Series Tip Tip Style Tip Plating Spring Force Collar Height
Ordering Example Material Diameter A = Gold (dN) (mm)
2 = Steel (1/100 mm)
3 = BeCu
Tools

Test Probe: G K S 0 0 3 3 0 3 2 5 4 A 2 0 0 0

Receptacle with Press-ring: K S – 0 0 3 3 0 G


Cable Test
Probes

All specifications are subject to change without prior notification 35


GKS 004 Grid:
≥ 4,75 mm
ICT-/FCT Test Probe ≥ 187 Mil
Installation Height: 16,5 mm (.650)/variable
Recommended Stroke: 4,4 mm (.173)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Ø2,36 Ø1,52 Ø3,96
(.093) (.060) (.156)
2 01 ∅ 1,52 A
(.060)

24,65 (.970) 6,4 (.252) 2,54


3 02 ∅ 3,96 A
33,5 (1.320) (.100) (.156)

Ø2,69 Ø2,8 2 03 ∅ 3,96 A


(.156)
(.106) (.110)

2 04 ∅ 1,52 A
(.060)
KS-004 30 G 7,6 (.300)
30,5 (1.200)
3 05 ∅ 1,52 A
(.060)

2 06 ∅ 3,96 A
(.156)

3 08 ∅ 3,96 A
(.156)
(.650)
16,5

Collar Height and Installation Height


To adjust the Installation Height,
Receptacles with a Press-ring (end-designa-
tion „G“) are used. The Installation Height
can be variably set by assembling the Collar
lower in the mounting hole. GKS-004
with KS

Mechanical Data Materials


Working Stroke: 4,4 mm (.173) Plunger: Steel, gold-plated
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 2,0 N (7.2oz) Spring: Steel, gold-plated
alternative: 1,5 N (5.4oz); 3,0 N (10.8oz) Receptacle: Nickel-Silver, gold-plated

Electrical Data Mounting Hole Size


Current Rating: 6-8A With Collar or Press-ring as a collar-stop
Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 2,67- 2,68 mm
(.1024 - .1063)
When pressing the Press-ring into the
Mounting Hole Tools:
Insertion and Extraction Tools for GKS
KS-004 30 G: ∅ 2,72 - 2,77 mm
and KS see Page 118.
(.1071 - .1091)

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
Ordering Example Material (1/100 mm) A = Gold (dN) (mm)
2 = Steel
3 = BeCu

Test Probe: G K S 0 0 4 2 0 1 1 5 2 A 2 0 0 0

Receptacle with Press-ring: K S – 0 0 4 3 0 G

36 All specifications are subject to change without prior notification


Grid:
GKS 005

e-type®
Probes
≥ 4,75 mm
≥ 187 Mil ICT-/FCT Test Probe
Installation Height: 16,5 mm (.650)/variable
Recommended Stroke: 4,4 mm (.173)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Bead Probes
Ø3,18 Ø2,03 Ø3,96
(.125) (.080) (.156)
2 01 ∅ 2,03 A
(.080)

27,2 (1.070) 6,4 (.252) 2,54


2 03 ∅ 3,96 A
36,1 (1.420) (.100) (.156)

Fine Pitch
Ø3,56 Ø3,66 2 06 ∅ 3,96 A
(.140) (.144) (.156)

KS-005 30 G 7,6 (.300)


33,3 (1.311)

Metric
Stand.
Solderable
Short-stroke
Probes
Flying
(.650)
16,5

DKS
Collar Height and Installation Height
To adjust the Installation Height,
Receptacles with a Press-ring (end-designa-
tion „G“) are used. The Installation Height
can be variably set by assembling the Collar
GKS-005
lower in the mounting hole.

SKS
with KS

Mechanical Data Materials

PKS / PSK
Working Stroke: 4,4 mm (.173) Plunger: Steel, gold-plated
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
Spring Force at Work. Stroke: 2,0 N (7.2oz) Spring: Steel, gold-plated
alternative: 3,0 N (10,8oz); 5,0 N (18.1oz) Receptacle: Nickel-Silver, gold-plated
RF / Dipole
Test Probes

Electrical Data Mounting Hole Size


Current Rating: 6 - 8 A With Collar or Press-ring as a collar-stop
Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 3,53- 3,54 mm
(.1378 - .1399)
When pressing the Press-ring into the
Tools:
HSS

Mounting Hole
Insertion and Extraction Tools for GKS
KS-005 30 G: ∅ 3,58 - 3,63 mm
and KS see Page 118.
(.1409 - .1429)
customizing
Fixture

Series Tip Tip Style Tip Plating Spring Force Collar Height
Ordering Example Material Diameter A = Gold (dN) (mm)
2 = Steel (1/100 mm)
Tools

Test Probe: G K S 0 0 5 2 0 6 3 9 6 A 3 0 0 0

Receptacle with Press-ring: K S – 0 0 5 3 0 G


Cable Test
Probes

All specifications are subject to change without prior notification 37


KS WL / GKS-550 Grid:
≥ 1.00 / 1,27 / 1,91 / 2,54 mm
Wireless Receptacles ≥ 40 / 50 / 75 / 100 Mil
Spring Loaded Receptacles Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 2,5 mm (.098)
Mounting and Functional Dimensions Available Tip Styles
Wireless Receptacles Plunger in Receptacle
Ø0,82

Material
Ø0,51 Ø0,77 Ø0,77 Further Versions

Plating
(.032) Tip Style
(.020) (.030) (.030)
∅ ∅ (inch)
KS-040 WL
4 (.157) 7,9 (.311)
43.4 (1.709) 3 07 ∅ 0,51 A
(.020)
Ø0,51 Ø0,91 Ø0,95 Ø1,05
(.020) (.036) (.037) (.041)
KS-550 WL Mechanical Data
4 (.157) 7,6 (.300) Working Stroke: 2,5 mm (.098)
43.1 (1.697) Maximum Stroke: 4,0 mm (.157)
Ø1,32 Ø1,47 Spring Force at Work. Stroke: 1,0 N (3.6oz)
(.052) (.058)
KS-075 WL Pre-load: 0,6 N (2.2oz)
Pre-load KS-040 WL: 0,5 N (1.8oz)
Ø1,85
Ø1,67 Recommended Guide Plate Hole:
(.066) (.073)
KS-100 WL
KS-040: ∅ 0,81-0,85 mm (.032 - .033)
KS-050, 075, 100:
∅ 0,96-0,99 mm (.036 - .039)
KS-040 WL KS-550 WL KS-075 WL KS-100 WL
GKS-550 with with with with
With KS-550 WL the Probe Series GKS-550 GKS-040 GKS-550 GKS-075 GKS-100 Electrical Data
is used. Current Rating: 2-3A
Available Tip Styles and Materials: Ri typical: < 20 mW
16 (.630)

see GKS-050 on page 25


Operating Temperature
(.311)

(.300)
7,9

7,6
Mechanical Data GKS-550 Standard: -40° up to +80° C
Working Stroke: 4,3 mm (.169)
Maximum Stroke: 6,35 mm (.250) Mounting Hole Sizes
Spring Force at Work. Stroke: 1,5 N (5.4oz) KS-040 WL
alternative: 1,0 N (3.6oz) by usage of Press-ring or by usage of Press-
ring as a collar:
GKS-550 ø0,5 in CEM 1: ∅ 0,79-0,80 mm (.0311-.0315)
35,5 (1.398)

ø0,78
(.031) (.020) in FR 4: ∅ 0,79-0,80 mm (.0311-.0315)

27,7 (1.091) 6,9 KS-550 WL


34,6
(.272) by usage of Press-ring or by usage of Press-
(1.362) ring as a collar:
in CEM 1: ∅ 0,96-0,98 mm (.0378 - .0386)
in FR 4: ∅ 0,97-0,99 mm (.0382 - .0390)

Collar Height and Installation Height KS-075 WL


To adjust the Installation Height, Recep- by usage of Press-ring in:
tacles with a Press-ring are used. The Re- CEM1/FR4: ∅1,36-1,40 mm (.0535-.0551)
ceptacles can be inserted up to the Press-
by usage of Press-ring as a collar in:
ring (i.e. acting as a collar-stop) or with the
Press-ring beeing pressed into the mounting CEM1/FR4: ∅1,31-1,32 mm (.0516-.0520)
hole.
KS-100 WL
Materials by usage of Press-ring in:
Plunger: BeCu, gold-plated CEM1/FR4: ∅1,70-1,75 mm (.0669-.0689)
Tools: Ball: Steel, gold-plated by usage of Press-ring as a collar:
Insertion and Extraction Tools for GKS
and KS see Page 118. Spring: Steel, gold-plated in CEM 1: ∅ 1,68-1,69 mm (.0661-.0665)
Receptacle: Nickel-silver, gold-plated in FR 4: ∅ 1,69-1,70 mm (.0665-.0669)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probe for KS 550 WL: G K S 5 5 0 2 9 1 0 5 0 A 1 5 0 0

Receptacle for Grid 1,00 mm (40 Mil): K S – 0 4 0 W L Test Probes see GKS-040 Page 24

Receptacle for Grid 1,27 mm (50 Mil): K S – 5 5 0 W L Test Probes see GKS-550 above

Receptacle for Grid 1,91 mm (75 Mil): K S – 0 7 5 W L Test Probes see GKS-075 Page 26/27

Receptacle for Grid 2,54 mm (100 Mil): K S – 1 0 0 W L Test Probes see GKS-100 Page 28/29

38 All specifications are subject to change without prior notification


Technical Information Contents

The matching Tip-style for Bead Probes


your Bead

Bead Probes
GKS-050 40

Fine Pitch
GKS-075 40

For Bead Probe Technology – by which small beads of solder can be


GKS-100 40

Metric
Stand.
­directly applied onto conductors or onto µVias – INGUN has developed
special tip-styles in close cooperation with global customers. INGUN has
therefore the world‘s largest assortment of tip-style variants for the ideal GKS-135 40
contacting of the Beads.

Solderable
Experience has shown that there is a multiple of different Bead geome­
tries, compositions and surfaces, which need to be contacted.
For this reason, apart from the flat tip-style (# 02) in various diameters,
the fine-serrated tip-style (# 60) and the tip-style # 79, with a number of

Short-stroke
contacting knife-shaped edges have been developed. The fine-serrated
tip-style (# 60) is available in a number of tip-diameters and pitches of the
points from 0.15 to 0.25 mm. Furthermore, the new star-type tip-style
# 79 is available with various tip-diameters and a number of knife-shaped
edges and their related angles.

Probes
Flying
The Tip-style 02 – flat - is preferably used for flux-free and/or
small Beads.

DKS
The Tip-style 60 – fine-serrated – is recommended (due to the fine,
a­ ggressive points) for breaking open the surfaces of the Beads, which
are coated with flux-deposits as well as for suitably large enough Beads.
Decisive for the choice of this tip-style is the matching up of the pitch
of the points of the tip in relation to the size of the Bead.

SKS
Good matching up of Poor matching up of the
the pitch of the points in pitch of the points in
relation to size of Bead relation to size of Bead

PKS/PSK
The Tip-style 79 – Star - is recommended (due to the self-
cleaning, horizontal arrangement of the knife-type edges) for
“elongated /small” and “large” Beads with flux-deposits, that can
Test Probes
RF/Dipole

stick to the tip. Decisive for the choice of the tip-style # 79 is the
matching up of the Bead geometry and the angle of the knife-
shaped edges as well as the most suitable contacting area (Note: usage of
guide-plate in the Fixture is recommended).
HSS

Good matching up of Poor matching up of


contacting area and contacting area and
length of Bead. angle of knife-edges too
large for length of Bead.
customizing
Fixture

The INGUN Bead Probes are 100% compatible to the standard series
GKS-050 /075 /100 /135. Therefore all their related Receptacles and Tools
can be used without exception.
Tools

You can find more information about Bead Probes under


www.ingun.com in the Flyer “Bead Probe Contacting”.
Cable Test
Probes
GKS 050/075/100/135/550 Grid:
≥ 1,27 / 1,91 / 2,54 mm
ICT-/FCT Test Probes ≥ 50 / 75 / 100 Mil
for Bead Probes Contacting Installation Height: 16 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions


GKS-050 Ø0,78
(.031)
Ø0,5
(.020)
Ø0,6
(.024)
Available Tip Styles GKS-050/550 Available Tip Styles GKS-050/550
GKS-050

Material
Material

Plating
Plating
36,3(1.429) 6,35 0,55 Style ∅ (inch) Tip Style ∅ (inch)
(.250) (.022)
43,2 (1.700)

GKS-550 for KS-550 WL 3 02 ∅ 0,60 A 3 60 ∅ 0,60 A


(.024) (.024)
ø0,78 (.031) ø0,5 (.020) ø0,6 (.024) Distance between points: 0,20 mm

3 60 ∅ 0,50 A 3 60 ∅ 0,90 A
27,70 (1.091) 6,35 0,55 (.020) Distance between points: 0,25 mm
(.035)
Distance between points: 0,15 mm
(.250) (.022)
34,60 (1.362)
3 79 ∅ 0,50 A
(.020)

GKS-075
Ø1,02 (.040) Ø0,64 Ø0,9 Available Tip Styles GKS-075 Available Tip Styles GKS-075
(.025) (.035)
GKS-075
3 02 ∅ 0,90 A 3 60 ∅ 0,90 A
6,4 1,3 (.035) Distance between points: 0,20 mm
(.035)
(.250) (.051)
33,1(1.303)
3 60 ∅ 0,64 A 3 79 ∅ 0,64 A
Distance between points: 0,20 mm (.025) (.025)

Ø1,37 Ø0,9
GKS-100 (.054) (.035) Available Tip Styles GKS-100 Available Tip Styles GKS-100
GKS-100
3 02 ∅ 0,90 A 3 60 ∅ 0,90 A
25 (.984) 6,4 2 (.079) (.035) (.035)
Distance between points: 0,20 mm
(.250)
33,4 (1.315)
3 02 ∅ 1,50 A 3 79 ∅ 0,90 A
(.060) (.035)

3 60 ∅ 0,64 A 3 79 ∅ 0,64 A
Distance between points: 0,20 mm (.025) (.025)

Long-stroke Test Probe for dual-Stage Fixtures Available Tip Styles GKS-135

GKS-135 Ø1,37 (.054) Ø0,9


(.035) 3 02 ∅ 0,90 A
GKS-135 (.035)

25 (.984) 11,7 (.461) 2 (.079)


3 60 ∅ 0,90 A
38,7 (1.524) Distance between points: 0,20 mm (.035)

Mechanical Data Materials Operating Temperature


Work. Stroke: 050/075/100/550 4,3 mm Plunger: BeCu, gold-plated Standard: -40° up to +80° C
(.169) Barrel: Nickel-silver or Bronze, gold-plated
Max. Stroke: 050/075/100/550 6,35 mm Spring: Steel, gold-plated
(.250) Receptacle: Nickel-silver or Brass,
Work. Stroke: 135 9,3 mm (.366) gold-plated
Max. Stroke: 135 11,35 mm (.448) Spring Force of GKS-100:
Spring Force at Work. Stroke: 1,5 N (3.6oz) Note:
Spring Force of GKS-050/550: alternative: 2,0 N (7.2oz); 3,0 N (10.8oz) Collar Height and Installation Height,
Spring Force at Work. Stroke: 1,5 N (5.4oz) Receptacles, Electrical Data, Mounting
Hole Size: see compatible standard
alternative: 1,0 N (3.6oz); Spring Force of GKS-135:
Probe Series.
2,0 N (7.2oz) (not for GKS-550) Spring Force at Work. Stroke: 1,5 N (5.4oz)
alternative: 2,0 N (7.2oz); 3,0 N (10.8oz)
Spring Force of GKS-075: Tools:
Spring Force at Work. Stroke: 1,5 N (5.4oz) Insertion and Extraction Tools for GKS
and KS see Page 118.
alternative: 1,0 N (3.6oz); 2,0 N (7.2oz)
2,8 N (10.1oz)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
3 = BeCu N = Nickel

Test Probes: G K S 0 5 0 3 6 0 0 6 0 A 1 5 0 0

G K S 5 5 0 3 6 0 0 6 0 A 1 5 0 0

G K S 0 7 5 3 6 0 0 9 0 A 2 0 0 0

G K S 1 0 0 3 6 0 0 9 0 A 2 0 0 0

G K S 1 3 5 3 6 0 0 9 0 A 2 0 0 0
40 All specifications are subject to change without prior notification
Technical Information Contents

Fine Pitch Fine Pitch


( ≤ 1,27 mm)

GKS-038 42

Fine Pitch
GKS-041 42

GKS-061 42

Metric
Stand.
For Fine Pitch applications it must be decided whether the Test Probe is
used with a Receptacle or not. If the Test Probe is used with a Receptacle,
then the Test Probe is changed in the common way from above, without GKS-080 43
removing the electrical connection. To avoid the time-consuming and

Solderable
costly wiring of the Receptacles in the case of Fine-Pitch applications,
GKS-081 44
however, then the use of pre-wired Receptacles is preferred.

When using Test Probes with a plug, then use of a Receptacle is no longer GKS-069 45

Short-stroke
necessary. Subsequently, the Test Probes can be used in a smaller pitch.
The plugs are normally pressed or glued into a mounting plate. The Test GKS-079 46
Probes are float-mounted in a guide plate and are then centered and
secured by means of a mounting plate.
GKS-181 47
This method of customizing has the following advantages:

Probes
Flying
– Contacting smaller Pads
– Reduced wobble of the Test Probe due to close guidance of the moun-
ting plate.
– Usage in grids smaller than when using Receptacles.

DKS
– Sandwich design of the Fixture is possible.
– Larger bore-hole tolerances of the guide plate are allowed.

SKS
PKS/PSK
Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
GKS 038/GKS 041/GKS 061 Grid:
≥ 0,635 mm
Micro-Contacting ≥ 25 Mil
Installation Height: 4,0 mm (.157)
Recommended Stroke: 2,0 mm (.079)

Available Tip Styles


GKS 038

Material
Further Versions

Plating
Tip Style
Ø0,38 Ø0,42 Ø0,28 ∅ ∅ (inch)
(.015) (.017) (.011)

3 02 ∅ 0,28 A
90° (.011)

4 4
(.157) (.157) 3 08 ∅ 0,28 A
24 (.945) (.011)

pre-wired Version with Wire AWG 30: see Example below

GKS 041 Grid:


≥ 0,7 mm
≥ 28 Mil
Installation Height: 5,5 mm (.217)
Ø0,5 Ø0,27
Ø0,28 Ø0,4
(.011) (.016)
Ø0,26
(.010)
Ø0,44
(.017) (.020) (.011)
Recommended Stroke: 2,5 mm (.098)

4,5
(.177)
2 3,5 Available Tip Styles
(.079) (.138)
36,2 (1.425)

Material
10 (.394) Further Versions

Plating
Tip Style
SE-041 GKS-041 ∅ ∅ (inch)

3 04 ∅ 0,27 A
(.011)

GKS 061 Grid:


≥ 0,8 mm
≥ 30 Mil
Installation Height: 5,5 mm (.217)
Ø0,3 Ø0,5 Ø0,33 Ø0,5 Ø0,6 Ø0,35 Recommended Stroke: 2,5 mm (.098)
(.012) (.020) (.013) (.020) (.024) (.014)

5
Available Tip Styles
2 3,5
(.197)
Material

Further Versions

Plating
(.079) (.138)
11(.433) 36,2 (1.425) Tip Style
∅ ∅ (inch)
SE-061 GKS-061

3 04 ∅ 0,35 A
(.014)

Mechanical Data GKS 038 GKS 041 GKS 061 Materials


Working Stroke: 2,0 mm (.079) 2,5 mm (.098) 2,5 mm (.098) Plunger: BeCu, gold-plated
Maximum Stroke: 2,5 mm (.098) 3,5 mm (.138) 3,5 mm (.138) Barrel: Bronze, gold-plated
Spring Force at Work.Stroke: 0,4 N (1.4oz) 0,4 N (1.4oz) 0,6 N (2.2oz) Spring: Steel, gold-plated
Plug: Brass, gold-plated
Electrical Data GKS 038 GKS 041 GKS 061
Current Rating: 1 A 2 A 2A
Note:
Ri typical: < 100 mW < 50 mW < 50 mW This Test Probe is available pre-wired
with 1 m Wire AWG 30: see Ordering
Mounting Hole Size GKS 038 GKS 041 GKS 061 Example.
∅ 0,38 mm (.0150) ∅ 0,44 mm (.0173) ∅ 0,5 mm (.0197)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 = BeCu

Test Probe: G K S 0 3 8 3 0 8 0 2 8 A 0 4 0 0

Test Probe (pre-wired with AWG 30): G K S 0 3 8 3 0 8 0 2 8 A 0 4 0 0 V

Test Probe: G K S 0 4 1 3 0 4 0 2 7 A 0 4 0 2

Test Probe: G K S 0 6 1 3 0 4 0 3 5 A 0 6 0 2

Plugs for direct connection to GKS: S E – 0 4 1 S E – 0 6 1

42 All specifications are subject to change without prior notification


Grid:
GKS 080

e-type®
Probes
≥ 1,00 mm
≥ 40 Mil Test Probe for contacting in SMD-Technology
Installation Height: 10,5 mm (.413)
Recommended Stroke: 3,0 mm (.118)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
without Receptacle

Bead Probes
ø0,35 3 01 ∅ 0,35 A
(.014)
Spring-loaded ø0,3 ø0,7 ø0,8 (.014) øs.tbl.
(.012) (.028) (.031)
(not connected 3 02 ∅ 0,80 A
with plunger) (.031)

Fine Pitch
3 (.118) 5 3,8 1,5
(.197) (.150) (.059) 3 03 ∅ 0,80 A
22,3 (.878) (.031)

GKS-080
3 04 ∅ 0,80 A 0,50 (.020)
(.031)

with Receptacle ø0,7 ø0,8

Metric
Stand.
(.028) (.031) 3 05 ∅ 0,80 A
(.031)

5 3,8 1,5 3 08 ∅ 0,80 A


(.197) (.150) (.059) (.031)
(.760) 19,3

Solderable
GKS-080 ... E
Ø1 Ø0,75 Ø1 Ø1,15
(.039) (.030) (.039) (.045)

0,25

Short-stroke
5
(.197) (.010)
11 16 (.630)
(.433)
SE-111 KS-080

Probes
Flying
10,5 (.413)
5,2 (.205)
(.197)
10,3 (.405)
5

Collar Height and Installation Height

DKS
The Installation Height of the Tip
(Dimension without KS) is defined by the
Collar Height of the Test Probe.

Collar Height 05:


Installation Height 10,3 mm (.405)

SKS
without KS with KS
(without Receptacle)

Mechanical Data Materials Note:

PKS / PSK
Working Stroke: 3,0 mm (.118) Plunger: BeCu, gold-plated When using Receptacles choose Probe
Maximum Stroke: 3,8 mm (.150) Barrel: Brass, gold-plated version GKS-080 ... E (Version without
Spring Force at Work. Stroke: 0,8 N (2.9oz) Spring: Steel, gold-plated Solder-cup).
Receptacle: Brass, gold-plated
The Receptacle can be used from Grid
RF / Dipole
Test Probes

1,27 (50 Mil) up.


Electrical Data Mounting Hole Size
Current Rating: 3 A with Receptacle: ∅ 0,99 - 1,00 mm Tools:
Ri typical: < 20 mW (.039 - .0394) Insertion and Extraction Tools for GKS
and KS see Page 118.
without Receptacle: ∅ 0,70 mm (.0276)
HSS

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
customizing

Material (1/100 mm) A = Gold (dN) (mm) Designation


Fixture

3 = BeCu („E“)

Test Probe: G K S 0 8 0 3 0 1 0 3 5 A 0 8 0 5

Receptacle: K S – 0 8 0
Tools

Plug for Receptacle: S E – 1 1 1


Cable Test
Probes

All specifications are subject to change without prior notification 43


GKS 081 Grid:
≥ 1,00 mm
Test Probe for contacting in SMD-Technology ≥ 40 Mil
Installation Height: 10,5/13,0/16,0 mm (.413/ .512/ .630)
Recommended Stroke: 5,5 mm (.217)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
without Receptacle Tip Style
∅ ∅ (inch)
Ø0,7 Ø0,45 Ø0,7 Ø0,82 Ø0,46
(.028) (.018) (.028) (.032) (.018)
3 51 ∅ 0,50 A
(.020)
5
(.197) Collar 7,5
11(.433) 40,2 (1.583) height (.295) 3 54 ∅ 0,50 A
(.020)
SE-081 GKS-081 ... 0X

2 91 ∅ 0,50 A
(.020)

Ø0,7 Ø0,46

with Receptacle (.028) (.018)

7,5
34,8 (1.370) (.295)

GKS-081 ... 00
Ø1 Ø0,7 Ø1 Ø1,15
(.039) (.028) (.039) (.045)

5
(.197)
11 (.433) 31 (1.220)

SE-081-E KS-081 35 E0X (X=Collar Height - see table below)

Collar Height and Installation Height


Install. Height
Install. Height

To adjust the Installation Height of the Test


Collar Height
Collar Height

Probes, Receptacles with various Collar


Height are available.

Collar Height Installation Height


03 10,5 mm (.413)
05 13,0 mm (.512)
08 16,0 mm (.630) without KS with KS

Mechanical Data Materials


Note:
Working Stroke: 5,5 mm (.217) Plunger: BeCu or Steel, gold-plated
The Receptacle can be used from Grid
Maximum Stroke: 7,5 mm (.295) Barrel: Brass, gold-plated 1,27 (50 Mil) up.
Spring Force at Work. Stroke: 0,8 N (2.9oz) Spring: Steel, gold-plated
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


Current Rating: 3 A with Receptacle: ∅ 0,99 - 1,00 mm Tools:
Ri typical: < 30 mW (.039 - .0394) Insertion and Extraction Tools for GKS
and KS see Page 118.
without Receptacle: ∅ 0,70 mm (.0276)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probe for usage without Receptacle: G K S 0 8 1 3 5 4 0 5 0 A 0 8 0 3

Test Probe for usage with Receptacle: G K S 0 8 1 3 5 4 0 5 0 A 0 8 0 0

Receptacles: K S – 0 8 1 3 5 E 03 K S – 0 8 1 3 5 E 05 K S – 0 8 1 3 5 E 08

Plug for direct connection to Probe (GKS): S E – 0 8 1

Plug for Receptacle: S E – 0 8 1 E

44 All specifications are subject to change without prior notification


Grid:
GKS 069

e-type®
Probes
≥ 1,27 mm
≥ 50 Mil Short-Stroke Test Probe
Installation Height: 6,7 mm (.264) / variable
Recommended Stroke: 2,2 mm (.087)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles
Ø0,69 Ø0,51

Material
Further Versions

Plating
Øs.tbl.
(.027) (.020) Tip Style
∅ ∅ (inch)

Bead Probes
(.039) 2 01 ∅ 0,51 N 0,51 A (.020)
1 (.020)
12,7 (.500) 3,8
(.150)
16,5 (.650) 3 03 ∅ 0,90 A 1,52 (.060)
(.035)

Fine Pitch
Ø0,51
(.020) 2 05 ∅ 0,51 N
(.020)

3 05 ∅ 0,51 A
Ø0,72 Ø0,86 Ø 1 (.020)
(.028) (.034) (.039)

Metric
Stand.
KS-069 30 3 05 ∅ 0,80 A
(.031)
5 1,35
(.197) (.053)
16,3 (.642) 3 06 ∅ 0,90 A
(.035)

Solderable
Ø0,51 Ø0,72
(.020) (.028) 3 07 ∅ 0,90 A
(.035)
KS-069 35
2 14 ∅ 0,90 A
Ø0,94 - 1,02 (.035)
(.037 - .040)

Short-stroke
KS-069 30 G 2 17 ∅ 0,90 A
(.035)
2,54
(.100)
17,5 (.689)

Probes
Flying
6,7 (.264)

Collar Height and Installation Height


6,3 (.248)

The Installation Height of the Probe is de-


termined by the Receptacle.

DKS
Designation Installation Height
KS-069 30 6,7 mm (.264)
KS-069 35 6,7 mm (.264)
KS-069 30 G variable with with Note:

SKS
KS-069 XX KS-069 30 G The usage of the Series 069 is only
possible with a Receptacle.
Mechanical Data Materials
Working Stroke: 2,2 mm (.087) Plunger: BeCu or Steel, gold-plated The KS-069 is available pre-wired with

PKS / PSK
Maximum Stroke: 2,8 mm (.110) or chemically nickel-plated 1 m Wire AWG 26
(see Ordering Example).
Spring Force at Work. Stroke: 0,7 N (2.5oz) Barrel: Nickel-Silver, gold-plated
alternative: 1,0 N (3.6oz) Spring: Steel, gold-plated
Receptacle: Brass or Nickel-Silver, Note:
gold-plated Test Probes of the Series GKS-069 are
RF / Dipole
Test Probes

also available with bent Barrel end


(Special Designation „B“)
Electrical Data Mounting Hole Size
Current Rating: 3 A for KS-069 30 / 35: ∅ 0,85 - 0,86 mm
Ri typical: < 20 mW (.0335 - .0339) Tools:
Insertion and Extraction Tools for GKS
for KS-069 30 G: ∅ 0,86 - 0,92 mm
and KS see Page 118.
HSS

(.0339 - .0362)

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
customizing

Material (1/100 mm) A = Gold (dN) (mm) Designation


Fixture

2 = Steel N = Nickel („B“)


3 = BeCu

Test Probe: G K S 0 6 9 3 0 6 0 9 0 A 0 7 0 0
Tools

Receptacles: K S – 0 6 9 3 0 K S – 0 6 9 3 5 K S – 0 6 9 3 0 G

Receptacle, pre-wired with AWG 26: K S – 0 6 9 3 5 V-26


Cable Test
Probes

All specifications are subject to change without prior notification 45


GKS 079 Grid:
≥ 1,27 mm
Short-Stroke Test Probe ≥ 50 Mil
Installation Height: 3,2 mm (.126)
Recommended Stroke: 1,0 mm (.039)

Mounting and Functional Dimensions Available Tip Styles

Material
Ø0,7 Ø0,46 Further Versions

Plating
(.028) Tip Style
(.018)
∅ ∅ (inch)

3 01 ∅ 0,50 A
(.059) 1,5
(.020)
14,5 (.571)
GKS-079

Ø0,75 Ø0,95 Ø1,05


(.030) (.037) (.041)

4 0,2
(.157) (.008)
16,5 (.650)
KS-079 35

0,64 Ø1 Ø1,15
(.025) (.039) (.045)

8,2 (.323) 0,2


(.008)
21,2 (.835)
KS-079 46
(.067)
3,2 (.126)
1,7

Collar Height and Installation Height


The Installation Height with KS-079 is:
3,2 mm (.126)

Mechanical Data Materials


Working Stroke: 1,0 mm (.039) Plunger: BeCu, gold-plated
Maximum Stroke: 1,2 mm (.047) Barrel: Bronze, gold-plated
Spring Force at Work. Stroke: 1,3 N (4.7oz) Spring: Steel, gold-plated
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


Current Rating: 3 A KS-079 35
Ri typical: < 20 mW in CEM 1 and FR 4: ∅ 0,94 - 0,95 mm
(.0370 - .0374) Note:
KS-079 46 The KS-079 is available pre-wired with
1 m Wire AWG 26
in CEM 1 and FR 4: ∅ 0,99 - 1,00 mm (see Ordering Example).
(.0390 - .0394)

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
Material (1/100 mm) A = Gold (dN) (mm)
3 = BeCu

Test Probe: G K S 0 7 9 3 0 1 0 5 0 A 1 3 0 0

Receptacle: K S – 0 7 9 3 5

Receptacle with Wire-Wrap: K S – 0 7 9 4 6

Receptacle, pre-wired with AWG 26: K S – 0 7 9 3 5 V- 2 6

46 All specifications are subject to change without prior notification


Grid:
GKS 181

e-type®
Probes
≥ 1,27 mm
≥ 50 Mil Test Probe for contacting in SMD-Technology
Installation Height: 10,5/13,0/16,0 mm (.413/ .512/ .630)
Recommended Stroke: 5,5 mm (.217)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
without Receptacle Tip Style
∅ ∅ (inch)

Bead Probes
ø1 ø0,75 ø1 ø1,15 ø 0,8
(.039) (.030) (.039) (.045) (.031) 3 05 ∅ 0,80 A
(.031)

5 (.197) Collar 7,5


Height (.295) 3 51 ∅ 0,80 A
11 (.433) 39,8 (1.567) (.031)

Fine Pitch
SE-111 GKS-181 ...0X
3 54 ∅ 0,80 A
(.031)

2 91 ∅ 0,80 N
with Receptacle ø1 ø0,8 (.031)
(.039) (.031)

Metric
Stand.
7,5
(.295)
34,8 (1.370)
GKS-181 ...00

Solderable
ø1,32 ø1 ø1,32 ø1,42
(.052) (.039) (.052) (.056)

(.197) 5

Short-stroke
11(.433) 31 (1.220)

SE-101 KS-181 35 E0X (X=Collar Height - see table below)

Collar Height and Installation Height

Probes
Flying
To adjust the Installation Height of the Test
Install. Height
Install. Height

Probes, Receptacles with various collar


Collar Height

Collar Height

heights are available.

Collar Height Installation Height

DKS
03 10,5 mm (.413)
05 13,0 mm (.512)
08 16,0 mm (.630)
without KS with KS

SKS
Mechanical Data Materials
Note:
Working Stroke: 5,5 mm (.217) Plunger: BeCu or Steel, gold-plated
The Receptacle can be used from Grid
Maximum Stroke: 7,5 mm (.295) or chemically nickel-plated 1,91 (75 Mil) up.

PKS / PSK
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated
alternative: 0,8 N (2.9oz) Spring: Steel, gold-plated
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


RF / Dipole
Test Probes
Tools:
Current Rating: 2 - 3 A with Receptacle: ∅ 1,31 - 1,32 mm Insertion and Extraction Tools for GKS
Ri typical: < 20 mW (.0516 - .0520) and KS see Page 118.
without Receptacle: ∅ 1,00 mm (.0394)

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
HSS

Material (1/100 mm) A = Gold (dN) (mm)


2 = Steel N = Nickel
3 = BeCu
customizing
Fixture

Test Probe for usage without Receptacle: G K S 1 8 1 3 5 1 0 8 0 A 1 5 0 3

Test Probe for usage with Receptacle: G K S 1 8 1 3 5 1 0 8 0 A 1 5 0 0

Receptacles: K S – 1 8 1 3 5 E 03 K S – 1 8 1 3 5 E 05 K S – 1 8 1 3 5 E 08
Tools

Plug for Direct Connection on to GKS: S E – 1 1 1

Plug for Receptacle: S E – 1 0 1


Cable Test
Probes

All specifications are subject to change without prior notification 47


Rubrik

Füllseite Nadelkissen

48
Technical Information Contents

Metric Standard Probes Metric Standard


Probes
( ≥ 2,54 mm)

KS-112 50

GKS-112 51

VS-112 51

Metric
Stand.
As an enhancement of the classical ICT/FCT Test Probe without a collar,
the standard metric Test Probes have a pre-defined collar and distinguish
themselves with a high level of stability and sturdiness. Depending on the GKS-912 52
series, the collar is available with different heights and, in combination

Solderable
with the Receptacles, offers maximum flexibility of the installation height.
GKS-422 53
Apart from the classical applications, these series cover numerous special
applications, e.g. Test Probes with continuous, through plungers, short- or GKS-412 54

Short-stroke
long-stroke versions as well as battery charging probes.
GKS-204/204 M 55

GKS-102 56

Probes
Flying
GKS-502 57

GKS-113 58

DKS
GKS-913 59

GKS-103/103 M 60

SKS
GKS-503/503 M 61

PKS/PSK
GKS-364 62

GKS-365 63
Test Probes
RF/Dipole

GKS-366 63

GKS-854 138
HSS
customizing
Fixture

Screw-in Test Probes from page


125 on.
Tools
Cable Test
Probes
KS 112 Grid:
≥ 2,54 mm
Receptacles for GKS-112/412/422/912/HSS-118 ≥ 100 Mil

Receptacles of the Series KS-112 are available with different Collar Heights. Variable
Installation Heights are possible. *The number of variations can be increased when
using Spacers. However, it is then possible that the holding force of the Test Probe in the
Receptacle could be reduced. In such cases, Test Probes with bent ends (End Designation
„B“ = Banana) should be used. The Receptacles KS-112 47 (with wire-wrap-Post) are
sufficiently vacuum-sealed for usage in vacuum fixtures. E5 0,2 (.008)
E2
Receptacles with Solder Terminal
Collar Height
Order No.: Receptacle Type in mm
(inches)
ø2,2
(.087)
ø2
(.079)
Example for usage of KS-112 with different
KS–112 23 0,2 (.008) Collar Heights
26 (1.024)
ø2,2 ø2
(.087) (.079)
KS–112 30 0,2 (.008)
30 (1.181)
ø2,2 ø2

variable
(.087) (.079) GKS
KS–112 30 E2 2 (.079)
2(.079) KS
30(1.181)
ø2,2 ø2
(.087) (.079)
KS–112 30 E5 5 (.179)
5 (.197)
30 (1.181)

Receptacles with Plug Connection


ø2,2 ø2 ø1 ø1,32 Example for usage of KS-112 ... G8
(.087) (.079) (.039) (.052) (with Press-ring)
KS-112 35 0,2 (.079)
with SE-101 (.197) 5

Install. Height
28 (1.102)
11
(.422)

variable
Receptacles with Press-ring GKS
ø2,08 ø2 GKS
(.082) (.079) DS
KS–112 30 G8 1 ... 8
8 (.315) (.039... .315)
30(1.181)
ø2,08 ø2
(.082) (.079)
KS–112 47 G8 8,2 (.323)
8
8 (.315)
39 (1.535) (.039... .315) * Example of usage of a Receptacle with and
without Spacer (restrictions see above)
Vacuum-sealed Receptacles with Wire-Wrap-Posts
ø2,2 ø2
KS–112 47
(.087) (.079) 0,2
(.008) Mounting Hole Size
8,2 (.323)
36,2 (1.425)
for KS with Collar:
ø2,2 ø2 0,64 CEM 1: ∅ 1,98 - 2,00 mm (.0780 - .0787)
KS–112 47 15
(.087) (.079) (.025) 0,2 FR 4: ∅ 1,99 - 2,01 mm (.0783 - .0791)
(.008)
15,2(.598) Material
43,2 (1.701)
for KS with Collar:
ø2,2 ø2
(.087) (.079) Brass or Nickel-silver, gold-plated
KS–112 47 E2/E5 2/5
(.079 / .197) 2/5 8,2 (.323)
38/41 (1.496 / 1.614) (.079 / .197) Mounting Hole Size
for KS with Press-ring
* Spacers to vary the installation Height (Press-ring pressed in die Mounting Hole)
ø2,2 CEM 1 and FR 4: ∅ 2,03 - 2,05 mm
ø1,7 ø2,2 ø2,2
(.067) (.087) (.087) (.087)
(.0799 - .0807)
Material
1 (.039) 1 2 (.079) 3 (.118) 5 (.197) for KS with Press-ring:
DS-112-01
Bronze, gold-plated
DS-112 01 DS–112 02 DS–112 03 DS–112 05

Receptacles: K S – 1 1 2 3 0 K S – 1 1 2 4 7 Tools:
Insertion and Extraction Tools for GKS
Spacers: D S – 1 1 2 0 2 D S – 1 1 2 0 5
and KS see Page 118.
Insertion Tools for all Receptacles: S W K S - 1 1 2

50 All specifications are subject to change without prior notification


Grid:
GKS 112

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Test Probe
Installation Height: 10,3 - 18,3 mm (.406 - .720)
Recommended Stroke: 4,0 mm (.157)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
ø 1,66 ø2 ø1 ø s.tbl. ∅ ∅ (inch)

Bead Probes
(.065) (.079) (.039)

2 01 ∅ 1,00 R 0,80 (.031)


(.039)
A

22 (.866) Collar Height 10 5,3 3


3 02 ∅ 0,80 A
(.209) (.118) (.031)

Fine Pitch
40,3 (1.587) with Collar Height 10
1,00 (.039)
3 02 ∅ 2,00 A
1,50 (.059)
(.079)

1,40 (.055)
Plug 3 03 ∅ 2,00 A
(.079)
1,80 (.071)
VS-112 is used instead of a Test Probe and prevents in case of maintanance, that
not required Receptacles will accidentally be used.

Metric
Stand.
2 04 ∅ 2,00 R 1,30 (.051)
ø 1,66 (.065) (.079) ø2 ø2(.079) (.079)

3 05 ∅ 0,64 A 0,80 (.031)


5 (.025)
Solid „Probe“
22 (.866) 6,2 (.244)
made of Plastic

Solderable
1,00 (.039)
3 05 ∅ 2,00 A 1,40 (.055)
(.079) 2,30 (.091)
Collar Height and Installation Height
To adjust the Installation Height oft the

ø1,8
06
Tip (Dimension without Receptacle) Test 0 ** A
0,8 ∅ 2,30
Probes with alternative Collar Heights are

Short-stroke
(.091)
available.
3 06 ∅ 2,00 A
(.079)
(.051)
Collar Height Installation Height 1,30 R
1,50 R (.059)
3 06 ∅ 2,00 R
(without Receptacle) (.079
1,80 R (.071)
2,50 R (.098)
Install. Height

02 10,3 mm (.406)

Probes
Flying
R 1,30 A
2 07 ∅ 2,00 (.051)
Collar Height

03 11,3 mm (.445) (.079)


A

04 12,3 mm (.484) 09
2 *** ∅ 0,60 N
05 13,3 mm (.524) (.024)

06 14,3 mm (.563)

DKS
2 14 ∅ 1,30 A 1,30 R (.051)
07 15,3 mm (.602) (.051)

08 16,3 mm (.642) 2 17 ∅ 1,75 N


(.069)
09 17,3 mm (.681)
without KS
10 18,3 mm (.720)

SKS
3 19 ∅ 1,80 A 2,00 A (.079)
(.071)

** also available as Tip Style 0 02 and 0 03,


Mechanical Data Materials Installation Height plus 0,8 mm (.031)
Working Stroke: 4,0 mm (.157) Plunger: BeCu or Steel, gold-plated, *** pressed-in Steel point in Base Plunger made of Brass

PKS / PSK
Maximum Stroke: 5,3 mm (.209) rhodium- or chemically nickel-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Nickel-Silver or Brass, gold-plated
alternative: 0,6 N (2.2oz); 0,8 N (2.9oz); Spring: Steel,gold-plated,Stainless Steel*(C) Note to GKS-112 and KS-112:
2,25 N (8.1oz); 3,0 N (10.8oz); Receptacle: Brass, gold-plated For the Test Probes series GKS-112
Receptacles of the series KS-112 are
5,0 N (18.1oz)
RF / Dipole
Test Probes
used (see Page 50).
Operating Temperature
Test Probes with Tip Diameter < 1,0 mm Standard: -40° up to +80° C
(.039) have a maximum Working Stroke *with spec. Designation "C": -100° up to Note:
Screw-in Versions see Page 132.
of 8,0 mm (.315) +200° C (0,8 N ; 1,5 N; 2,25 N; 3,0 N)
Exception: 5,0 N-Spring (18.1oz): max.
Tools:
HSS

Stroke is always 5,3 mm (.209). Electrical Data


Current Rating: 5-8A Insertion and Extraction Tools for GKS
and KS see Page 118.
Ri typical: < 20 mW (* < 100 mW)
customizing
Fixture

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
0 = Delrin N = Nickel („B“; „C“)
2 = Steel R = Rhodium
3 = BeCu
Tools

Test Probe: G K S 1 1 2 2 0 4 1 3 0 R 1 5 0 2

Receptacle for GKS-112: K S – 1 1 2 3 0 K S – 1 1 2 4 7

Plug: V S – 1 1 2
Cable Test
Probes

All specifications are subject to change without prior notification 51


GKS 912 Grid:
≥ 2,54 mm
ICT-/FCT Test Probe ≥ 100 Mil
Installation Height: 10,0 - 18,0 mm (.394 - .709)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
ø 1,66 ø2 ø1,3 ø s.tbl.
0,60 R (.024)
(.065) (.079) (.051) 2 01 ∅ 1,30 A 0,80 R (.031)
(.051) 1,00 R (.039)

3 02 ∅ 2,00 A 2,50 (.098)


22 (.866) 2 5 3 (.079)
(.079) (.197) (.118) (.071)
1,80
32 (1.260) with Collar Height 02 3 03 ∅ 2,00 A 2,50 (.098)
(.079) 3,50 (.138)

1,30 (.051)
2 04 ∅ 1,80 A
2,00 R (.079)
(.071)

0,70 (.028)
3 05 ∅ 2,00 A 1,40 (.055)
(.079) 1,50 (.059)

ø1,8
06 A
0 **
∅ 2,30
0,8
(.091)

2 06 ∅ 1,50 R
(.059)
Collar Height and Installation Height
To adjust the Installation Height oft the Tip 3 06 ∅ 2,00 A 1,40 A (.055)
(Dimension without Receptacle) use Test (.079)

Probes with alternative Collar Heights. 1,80 (.071)


3 06 2,50 (.098)
∅ 2,00 R 3,50 (.138)
(.079)
Collar Height Installation Height 1,30 A (.051)
A 1,50 A (.059)
(without Receptacle) 2 07 ∅ 2,00
R 1,80 A (.071)
(.079) 2,50 A (.098)
02 10,0 mm (.394)
09 0,70 A (.028)
03 11,0 mm (.433) 2 *** ∅ 0,70 N
0,80 A
Install. Height

(.031)
(.028)
Collar Height

04 12,0 mm (.472)
2 14 ∅ 1,80 A 1,30 R (.051)
05 13,0 mm (.512) (.071)

06 14,0 mm (.551) 15
2 *** ∅ 1,80 A 1,30 R (.051)
07 15,0 mm (.591) (.071)

10 18,0 mm (.709) 2 17 ∅ 1,75 N 1,30 A (.051)


(.069)

2 24 ∅ 2,00 R 1,30 A (.051)


(**Tip Style 00x: Install. Height is 0,8 mm (.031) higher) (.079)

Materials 2 31 ∅ 1,80 R
(.071)
Mechanical Data Plunger: BeCu or Steel, gold-plated,
Working Stroke: 4,0 mm (.157) rhodium- or chemically nickel-plated 2 33 ∅ 1,30 N
Maximum Stroke: 5,0 mm (.197) Barrel: Nickel-Silver or Brass, gold-plated (.051)

Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated


2 88 ∅ 2,30 A
alternative: 0,6 N (2.2oz); 0,8 N (2.9oz); or Stainless Steel* (C) (.091)
2,25 N (8.1oz); 3,0 N (10.8oz); 5,0 N (18.1)
1,30 N (.051)
Operating Temperature 2 91 ∅ 1,30 A
1,30 G (.051)
(.051)
Electrical Data Standard: -40° bis +80° C
Current Rating: 5 - 8 A *with Spec. Designation "C": -100° up to 2 93 ∅ 1,60 A
Ri typical: < 20 mW (* < 100 mW) +200° C (0,8 ; 1,5; 2,25; 3,0 N) (.063)

** also available as Tip Style 0 02 or 0 03


*** pressed-in Steel Tip in Base Plunger of Brass
Note:
Tools: For Test Probes series GKS-912
Insertion and Extraction Tools for GKS Receptacles of the series KS-112 are
and KS see Page 118. used (see Page 50).

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
Material (1/100 mm) A = Gold (dN) (mm) Designation
0 = Delrin G = Aurun („C“)
2 = Steel N = Nickel
3 = BeCu R = Rhodium

Test Probe G K S 9 1 2 2 0 4 1 3 0 A 1 5 0 2

52 All specifications are subject to change without prior notification


Grid:
GKS 422

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil ICT-/FCT Test Probe
Installation Height: 16,0 mm (.630)
Recommended Stroke: 6,4 mm (.252)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
ø1,66 ø2 ø1,3 ø s.tbl.
∅ ∅ (inch)

Bead Probes
(.065) (.079) (.051)

2 01 ∅ 1,30 A 1,30 R (.051)


(.051)

22,4 (.882) 3 02 ∅ 2,00 A


Collar 8 3 (.079)
Height (.315) (.118)

Fine Pitch
38,4 (1.512)
2 04 ∅ 1,30 A
(.051)

3 05 ∅ 1,30 A 0,70 (.028)


(.051)

Metric
Stand.
ø1,8
06
0 ** A
0,8 ∅ 2,30
(.091)

1,30 (.051)
3 06 ∅ 2,00 A
1,60 (.063)
(.079)

Solderable
3 07 ∅ 1,30 A
(.051)
0,80
09 A/G (.031)
2 *** ∅ 0,80 N
0,60 (.024)
(.031)

Short-stroke
A/N

0,60 (.024)
2 14 ∅ 1,30 A
2,00 (.079)
(.051)

2 17 ∅ 1,80 A
(.071)

Probes
Flying
24
2 ** ∅ 1,80 A
** (.071)
Collar Height and Installation Height
The Test Probes are always supplied with a
2 33 ∅ 1,30 N 1,30 A (.051)
Collar Height of 5 mm (.197). (.051)
The Test Probes with Tip Style 01 and 09 0,80 N (.031)

DKS
have a Collar Height of 8 mm (.315) - this 2 91 ∅ 1,30 N 1,30
(.051) A/G (.051)
(.315)
16 (.630)

to ensure stability of the plunger shaft.


16 (.630)
(.197)

2 93 ∅ 1,60 A
(.063)
Collar Height Installation Height
8
5

(without Receptacles) ** also available as Tip Style 0 02

SKS
*** pressed-in Steel Tip in Base Plunger made of Brass
05 16 mm (.630) **** higher middle tip plus 0,5 mm
08 16 mm (.630)
(** Tip Styles 00x: Install. Height 16,8 mm (.661))

PKS / PSK
Mechanical Data Materials
Working Stroke: 6,4 mm (.252) Plunger: BeCu or Steel, gold-plated Note:
For Test Probes series GKS-422
Maximum Stroke: 8,0 mm (.315) rhodium- or chemically nickel-plated Receptacles of the series KS-112 are
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Bronze, gold-plated
RF / Dipole
Test Probes
used (see Page 50).
alternative: 0,8 N (2.9oz); 2,25 N (8.1oz); Spring: Steel, gold-plated
3,0 N (10.8oz); 5,0 N (18.1oz) or Stainless Steel* (C)

Electrical Data Operating Temperature Tools:


HSS

Current Rating: 5 - 8 A Standard: -40° up to +80° C Insertion and Extraction Tools for GKS
Ri typical: < 20 mW (* < 100 mW) *with Spec. Designation "C": -100° up to and KS see Page 118.
+200° C (1,5 N; 3,0 N)
customizing

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
Fixture

Material (1/100 mm) A = Gold (dN) (mm) Designation


0 = Delrin G = Aurun („C“)
2 = Steel N = Nickel
3 = BeCu R = Rhodium
Tools

Test Probe: G K S 4 2 2 2 0 4 1 3 0 A 1 5 0 5

Receptacle: K S – 1 1 2 4 7
Cable Test
Probes

All specifications are subject to change without prior notification 53


GKS 412 Grid:
≥ 2,54 mm
Long-stroke Test Probe for Dual-stage Fixture ≥ 100 Mil
Installation Height: 14,8 - 22,8 mm (.583 - .898)
Recommended Stroke: 8,0 mm (.315)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
ø1,66 ø2 ø1 ø s.tbl.
(.065) (.079) (.039)
2 01 ∅ 1,00 R
(.039)

3 03 ∅ 1,80 A 2,00 A (.079)


(.071)
23 (.906) 2 9,8 (.386) 3
(.079) (.118)

ø1,8
37,8 (1.488) with Collar Height 02/03 0 03* A
0,8 ∅ 2,30
(.091)

2 04 ∅ 1,30 R
(.051)

2 06 ∅ 1,30 R 2,00 R (.079)


(.051)

3 07 ∅ 1,30 R
(.051)

09
2 ** ∅ 0,70 N
(.028)

2 14 ∅ 1,30 A
(.051)

2 17 ∅ 2,00 A
(.079)

2 24 ∅ 2,00 R
(.079)
Collar Height and Installation Height
To adjust the Installation Height of the 2 25 ∅ 1,50 R
Tip (Dimension without Receptacle), Test (.059)

Probes with varoius Collar Heights are


2 88 ∅ 1,80 A
Collar Height 02

available.
14,8 (.583)

(.071)

2 91 ∅ 1,30 A
Collar Total Installation Height (.051)
Height Length (without KS)
** pressed-in Steel Tip in Base Plunger made of Brass
02 37,8 mm (1.488) 14,8 mm (.583)
03 37,8 mm (1.488) 15,8 mm (.622)
05 40,2 mm (1.583) 17,8 mm (.701)
07 41,8 mm (1.646) 19,8 mm (.780)
10 44,8 mm (1.764) 22,8 mm (.898)
(* Tip Style 00x: Install. Height is 0,8 mm (.315) higher)

Mechanical Data Materials


Note:
Working Stroke: 8,0 mm (.315) Plunger: BeCu or Steel, gold-plated,
For Test Probes series GKS-412
Maximum Stroke: 9,8 mm (.386) rhodium- or chemically nickel-plated Receptacles of the series KS-112 are
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass or Nickel-Silver, gold-plated used (see Page 50).
alternative: 0,6 N (2.2oz); Spring: Steel, gold-plated
3,0 N (10.8oz); 5,0 N (18.1oz)
Tools:
Insertion and Extraction Tools for GKS
and KS see Page 118.
Electrical Data
Current Rating: 5-8A
Ri typical: < 20 mW

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
Ordering Example Material
0 = Delrin
(1/100 mm) A = Gold
R = Rhodium
(dN) (mm)

2 = Steel N = Nickel
3 = BeCu

Test Probe: G K S 4 1 2 2 0 4 1 3 0 A 1 5 0 2

Receptacle: K S – 1 1 2 4 7

54 All specifications are subject to change without prior notification


Grid:
GKS 204 / 204 M

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Long-stroke Test Probe for Dual-stage Fixture
Installation Height: 16/18/23 mm (.630/ .709/ .906)
Recommended Stroke: 8,0 mm (.315)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
GKS-204 Tip Style
ø1,66 ø2 ø1,32 ∅ ∅ (inch)

Bead Probes
(.065) (.079) (.052)
GKS-204 2 01 ∅ 1,30 R
16 (.630) (.051)
47,9 (1.886)
ø2 ø2,2 3 02 ∅ 1,80 A
(.079) (.087) (.071)

Fine Pitch
KS-204 30
ø0,2 3 03 ∅ 1,80 A
39 (1.535) (.008) (.071)
0,64
(.025)
2 04 ∅ 1,30 A
KS-204 47
(.051)
8,2 (.323)
46 (1.811)

Metric
Stand.
3 05 ∅ 1,30 A
(.051)

15,2 (.598)
53 (2.087) 2 06 ∅ 1,80 R
KS-204 47 15 (.071)

Solderable
2 07 ∅ 1,30 A
(.051)
GKS-204 ... M
M1,6 ø1,65 ø2,3 SW1,7 ø1,3 øs.tbl.
2 09* ∅ 0,70 N 0,70 G (.028)
(.063) (.065) (.091) (.067) (.051)
(.028)

Short-stroke
36,5 (1.437) 10 10 3 2 14 ∅ 1,30 A
(.394) (.394) (.118) (.051)
59,5 (2.343)

ø1,9 ø2 ø2,2 2 15* ∅ 1,80 A


(.075) (.079) (.087) (.071)
KS-204 30 M
2 24 ∅ 2,00 R

Probes
8 (.315) 0,2

Flying
46 (1.811) (.008) (.079)

2 91 ∅ 1,30 N 1,30 (.051)


Collar Height and Installation Height (.051)
To adjust the Installation Height of the Tip
(dimension without Receptacle), use Test 2 93 ∅ 1,60 A
16 (.630)

DKS
(.063)
Probes with alternative Collar Heights.
(.118)

* pressed-in Steel Tip in Base Plunger made of Brass

Collar Height Installation Height


3

(without Receptacle
03 16,0 mm (.630)

SKS
05 18,0 mm (.709)
10 23,0 mm (.906)
10 M (with KS) 23,0 mm (.906)

PKS / PSK
Note:
Mechanical Data Materials GKS-204 ... M will be screwed into
Working Stroke: 8,0 mm (.315) Plunger: BeCu or Steel, gold-plated, Receptacle KS-204 30 M using special
Maximum Stroke: 10,0 mm (.394) rhodium- or chemically nickel-plated Tools (see Page 170).
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Nickel-Silver or Brass, gold-plated
RF / Dipole
Test Probes

alternative: 0,8 N (2.9oz); 3,0 N (10.8oz) Spring: Steel, gold-plated Recommended Screw-in Torque:
Min.: 3 Ncm / Max.: 5 Ncm
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size Tools:


Insertion and Extraction Tools for GKS
Current Rating: 5 - 8 A KS-112, see Page 50
and KS see Page 118.
HSS

Ri typical: < 20 mW for KS-204 30 M: ∅ 1,99 mm (.0783)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
customizing

2 = Steel R = Rhodium „M“)


Fixture

3 = BeCu N = Nickel

Test Probe: G K S 2 0 4 2 0 4 1 3 0 A 1 5 0 3

Receptacles: K S – 2 0 4 4 7 K S – 2 0 4 4 7 1 5 K S – 2 0 4 3 0
Tools

Receptacle for Screw-in Version: K S – 2 0 4 3 0 M


Cable Test
Probes

All specifications are subject to change without prior notification 55


GKS 102 Grid:
≥ 2,54 mm
Universal Test Probe for direct Wiring ≥ 100 Mil
Installation Height: 12,5 resp. 13,5 mm (.492/ .531)
Recommended Stroke: 4,8 mm (.189)

Mounting and Functional Dimensions Available Tip Styles


0,64 ø2 ø2,3 ø1 øs.tbl.

Material
Further Versions

Plating
(.025) (.079) (.091) (.039) Tip Style
∅ ∅ (inch)

(.079) 2 6,5 4 (.157) 2 01 ∅ 1,00 A


8
(.256) (.039)
(.315)
42,5 (1.673)
GKS-102 ... W 1 02 ∅ 1,40 A 2,30 (.091)
(.055)
ø2,5 ø2,9
(.098) (.114)
1 03 ∅ 1,40 A
(.055)
0,25
26 (1.024) (.010) 2 04 ∅ 1,40 A
KS-102 23 (.055)

1 05 ∅ 1,40 A
ø2,05 ø2,9 ø2,9 (.055)
(.081) (.114) (.114)

2 06 ∅ 1,40 A
(.055)
3 (.118) 6
(.236)
2 50* P
DS-102 03 DS-102 06 ∅ 4,00
(.157)

GKS-102 250 400 P xx02 W * PCB Support Probe: insulating Tip made of PVC
Installation Height 13,5 mm (.531)
0,64 ø2 ø2,3 ø1 Ø4
(.025) (.079) (.091) (.039) (.157)

8
(.079) 2 7,5 4 (.157)
(.315)
43,5 (1.713) (.295)

Collar Height and Installation Height


The Installation Height of the Tip
(Dimension without Receptacle) is defined
12,7 (.500)
12,5 (.492)

2,2 (.087)

by the Collar Height.


2 (.079)

Collar Height Installation Height


(without Receptacle)
02 12,5 mm (.492)
Tip Style 01 up to 06
02 13,5 mm (.531) without with
Tip Style 50* KS KS

Mechanical Data Materials


Note:
Working Stroke: 4,8 mm (.189) Plunger: Brass or Steel, gold-plated
The Receptacle can be used from Grid
Maximum Stroke: 6,5 mm (.256) Barrel: Brass, gold-plated 3,50 mm (140 Mil) up.
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz) Receptacle: Brass, gold-plated
Tools:
Insertion and Extraction Tools for GKS
Electrical Data Mounting Hole Size
and KS see Page 118.
Current Rating: 5 - 8 A with Receptacle: 2,48 - 2,49 mm

Ri typical: < 20 mW (.0976 - .0980)
without Receptacle: ∅ 2,00 mm (.0787)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

1 = Brass P = PVC
2 = Steel

Test Probe: G K S 1 0 2 1 0 2 1 4 0 A 1 5 0 2 W

Receptacle: K S – 1 0 2 2 3

Spacers: D S – 1 0 2 0 3 D S – 1 0 2 0 6

56 All specifications are subject to change without prior notification


Grid:
GKS 502

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Test Probe with continuous Plunger
Installation Height: 12,0 resp. 13,0 mm (.472/ .512)
Recommended Stroke: 5,6 mm (.220)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Continuous Plunger Tip Style
∅ ∅ (inch)

Bead Probes
ø1 ø2 ø2,3 ø1 øs.tbl.
(.039) (.079) (.091) (.039) ∅ 1,40 A
3 02
(.055)

7 (.276) 20 (.787) 2 7 (.276) 3 (.118) 3 03 ∅ 1,80 A


(.071)
(.079)
39 (1.535)

Fine Pitch
GKS 502 3 04 ∅ 1,40 A
ø2,5 ø2,8 (.055)
(.098) (.110)
33
2 *** ∅ 2,50 R
(.098)

0,25 (.010)

Metric
Stand.
53
22 (.866) 3 ** ∅ 2,50 A
(.098)
KS-502 23
56
ø1 ø2 ø1,2 ø1,7 ø2 3 ** ∅ 2,50 A 2,50 R (.098)
(.039) (.047) (.067) (.079) (.098)
(.079)

Solderable
** Tip Lenght 4 mm (.157)
3 *** Tip Lenght 4 mm (.157), Special Designation "L"
2,5 (.098)
(.118)
9,5 (.374) 10,2 (.402)
SE-502 SE-415 KS

Short-stroke
Probes
Flying
Collar Height and Installation Height
The Installation Height of the Tip
(Dimension without Receptacle) is defined
12 (.472)

by the Collar Height.


(.079)

DKS
Collar Tip Style Install. Height
2

Height (without KS)


02 04 / 03 / 02 12,0 mm (.472)
02 56 / 53 / 33 13,0 mm (.512)

SKS
Note:
Mechanical Data Materials The Receptacle can be used from Grid

PKS / PSK
3,50 mm (140 Mil) up.
Working Stroke: 5,6 mm (.220) Plunger: BeCu or Steel
Maximum Stroke: 7,0 mm (.276) gold- or rhodium-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated Tools:
alternative: 0,8 N (2.9oz); 3,5 N (12.5oz); Spring: Steel, gold-plated or Stainless Steel* Insertion and Extraction Tools for GKS
and KS see Page 118.
5,0 N (18.1oz) Receptacle: Brass, gold-plated
RF / Dipole
Test Probes


Electrical Data Mounting Hole Size Operating Temperature
Current Rating, Conn. to Plunger: 12-15 A in CEM 1 and FR 4: Standard: -40° up to +80° C
Current Rating, Connection to KS: 5 - 8 A with Receptacle: 2,48 - 2,49 mm
∅ *with 5,0 N-Spring: -100° up to +200° C
Ri typical, Connection to Plunger: < 10 mW (.0976 - .0980)
HSS

Ri typical, Connection to KS: < 30 mW without Receptacle: ∅ 2,00 mm (.0787)


(*< 100 mW)

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
customizing

Material (1/100 mm) A = Gold (dN) (mm) Designation


2 = Steel R = Rhodium „L“
Fixture

3 = BeCu

Test Probe: G K S 5 0 2 3 0 2 1 4 0 A 1 5 0 2

Receptacle: K S – 5 0 2 2 3
Tools

Plug: S E – 5 0 2 S E – 415 KS (for plugging onto the end of the Plunger)


Cable Test
Probes

All specifications are subject to change without prior notification 57


GKS 113 Grid:
≥ 4,00 mm
Test Probe ≥ 160 Mil
Installation Height: 10,5/13,5/18,5 mm (.413/ .531/ .728)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
ø2,7 ø2,7ø3,2
ø2,7 ø3,2 ø3,2ø2,65 ø3 ø3 ø1,8 øs.tbl.
ø2,65ø1,8 øs.tbl. Tip Style
ø2,65
ø2,7 ø3,2(.106) (.106)(.126) ø1,8 øs.tbl.
ø3 (.104) ∅ ∅ (inch)
(.106) (.126) (.104)
(.126) (.118) (.071)(.118) (.071)
(.106) (.126) (.104) (.118) (.071)
2 01 ∅ 1,80 R
(.197) 5(.118)(.197)
(.118) 53 (.118) 2 23 (.079)
2 1(.079)(.079)(.079) 2 5,3 (.079) 2 5,3 3 (.118)
3 (.118) (.071)
(.197) 5 3 2 (.079) 2 5,3 3 (.118)
(.079) (.039) (.209) (.209) 0,80 (.031)
27,3 (1.075) 27,3
(.209) (1.075) ∅ 1,40
27,302(1.075) 1,00 (.039)
05 DS-113
DS-113 05 DS-113 03 DS-113
03 DS-113
DS-113 02 01 (.055)
DS-113 05 DS-113 03 DS-113 02 3 02 A 1,80 (.071)
∅ 2,30
3,00 (.118)
(.091) 4,00 (.157)
ø3 ø3,2 ø3 ø3,2ø 2,9 ø 2,9
KS-113 23 KS-113
ø3 23 ø3,2 ø 2,9 KS-113 30 KS-113 30
KS-113 23 (.118) (.126)(.118) (.126)
(.114) KS-113
(.114) 30 2 03 ∅ 3,00 A
(.118) (.126) (.114)
(.118)

7 7
23 (.906) 23 0,2
(.906)
0,2 7 0,2 3 03 ∅ 2,30 A 4,00 R (.157)
23 (.906) (.276)
(.008) (.276)
25 (.984) 25 (.984)
(.008) (.276) (.091)
(.008) 25 (.984)
1 1 1,80 A (.071)
KS-113 46 1KS-113 46 (.039) 2 04 ∅ 2,30 R
3,00
KS-113 46 (.039)(.039) (.091)
(.118)

0,80 (.031)
20 (.787) 20 (.787) 3 05 ∅ 2,30 A 1,40 (.055)
20 (.787)
43 (1.693) 43 (1.693) (.091) 3,00 R (.118)
43 (1.693)

3 55 R
∅ 3,00
Tip Length 4 mm (.157) (.118)
1,60 (.063)
2,30 (.091)
3 06 ∅ 3,00 A
4,00 (.157)
(.118) 8,00 (.315)
2,50 (.098)
3 06 ∅ 2,30 R 3,50 (.138)
(.091) 6,00 (.236)
Collar Height and Installation Height
The Installation Height of the Tip (dimen- 2 07 ∅ 3,00 A 4,20 R (.165)
sion measured with Receptacle) is defined (.118)
10,5(.413)
2,2(.087)
10,3 (.406)
2 (.079)

by the Collar Height. 3 12 ∅ 1,80 A


(.071)

Collar Height Installation Height 3 13 ∅ 1,80 R


(with Receptacle) (.071)

02 10,5 mm (.413) 2 14 ∅ 1,40 R


(.055)
05 13,5 mm (.531) ø2,3
10 18,5 mm (.728) without KS with KS 15
2 ** A
∅ 1,00
Mechanical Data Materials Tip Length 5,5 mm (.039)

Working Stroke: 4,0 mm (.157) Plunger: BeCu or Steel, gold-, 2 17 ∅ 2,30 R


1,80 (.071)
3,00 A (.118)
Maximum Stroke: 5,3 mm (.209) rhodium- or chemically nickel-plated (.091)

Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated


3 19 ∅ 4,00 A (.118)
alternative: 0,3 (1.1oz); 0,6 (2.2oz); Spring: Steel, gold-plated or (.157) 3,00
1,0 (3.6oz); 2,25 (8.1oz); 3,0 (10.8oz); Stainless Steel*(C)
3 72 ∅ 1,80 A
5,0 N (18.1oz) Receptacles: Brass, gold-plated (.071)

Electrical Data Mounting Hole Size 2 87 ∅ 2,60


N 4,00 (.157)
Current Rating: 5-8A for GKS-113 and KS-113: (.102)

Ri typical: < 30 mW (*< 100 mW) with Receptacle: ∅ 2,98 - 2,99 mm


∅ 2,30 A
2 88
(.1173 - .1177) (.091)

without Receptacle: ∅ 2,65 mm (.1043)


** pressed-in Steel Tip in Base Plunger made of Brass
Operating Temperature
Standard: -40° up to +80° C
*with Spec. Designations "C": -100° up to Note:
For Test Probes Series GKS-113 Recep- Tools:
+200° C (1,5 N; 2,25 N; 3,0 N) tacles of the series KS-113 are used. Insertion and Extraction Tools for GKS
Screw-in Versions see Page 135. and KS see Page 118.

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel R = Rhodium (alternative
3 = BeCu „C“)

Test Probe: G K S 1 1 3 3 0 6 2 3 0 R 1 5 0 2

Receptacles: K S – 1 1 3 2 3 K S – 1 1 3 3 0 K S – 1 1 3 4 6

Spacers: D S – 1 1 3 0 2 D S – 1 1 3 0 3 D S – 1 1 3 0 5

58 All specifications are subject to change without prior notification


Grid:
GKS 913

e-type®
Probes
≥ 4,00 mm
≥ 160 Mil Short-stroke Test Probe: can be soldered in
Installation Height: 7,2 / 8,7 mm (.283/ .343)
Recommended Stroke: 2,8 mm (.110)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
GKS-913 Tip Style
∅ ∅ (inch)

Bead Probes
ø2,65 ø3 ø3,5 ø s.Tb. ø 1,5 ø2,65 ø3 ø1,8
(.104) (.118) (.138) (.059) (.104) (.118) (.071)
1 02 ∅ 2,30 A 3,50 (.138)
(.091)
(.031) 0,8 (.079) 2 3,5 1,6
(.083) 2,1 3,5 1,6 (.138) (.063) 3 03 ∅ 2,30 A
15,1 (.594) (.091)
(.138) (.063)
15,1(.594) 19,2(.756)

Fine Pitch
Type 0 Type 1 3 05 ∅ 2,30 A
(.091)

ø2,3 0,3
ø 2,65 ø3,5 ø s.tbl. ø 2,65 ø 3 ø3,5 ø s.tbl. 3 06* A
(.104) (.138) (.104) (.118) (.138) ∅ 1,80
(.071)

Metric
Stand.
(.031) 0,8 3,50 R (.138)
(.083) 2,1 3,5 1,6 3 06 ∅ 2,30 A
2,30 R (.091)
(.138) (.083) 2,1 3,5 1,6 (.091)
(.063)
15,1(.594)
15,1(.594) (.138) (.063)
Type S Type Z 3 08 ∅ 2,30 R
(.091)

Solderable
58
3 ** R
ø2,08 ø3 ø 3,3 ∅ 2,30
(.082) (.118) (.130) Tip Length: 3,4 mm (.134) (.091)

0,2

Short-stroke
13,6 (.535) (.008)
KS-913 35

for Type 0, S, Z
Collar Height and Installation Height
The Installation Height of the Tip is defined
by the Collar Height.

Probes
Flying
Collar Tip Style Install. Height max. Stroke
Mechanical Data Materials
Height (without KS) mm
Working Stroke: 2,8 mm (.110) Plunger: Brass or BeCu,
in mm
Maximum Stroke: see table on the right gold- or rhodium-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated 02 02/05/ 7,2 (.283) 3,5 (.138)
06/08
alternative: 0,8 N (2.9oz); 2,5 N (9.0oz) Spring: Steel, gold-plated

DKS
or Stainless Steel **** (C) 02 06 180* 7,2 (.283) 3,2 (.126)
Receptacle: Brass, gold-plated 02 58** 8,7 (.343) 3,3 (.130)

Electrical Data Mounting Hole Size Operating Temperature


Current Rating: 5 - 8 A (24 A****) in Materials CEM 1 and FR 4: Standard: -40° up to +80° C

SKS
Ri typical: < 20 mW (***< 100 mW) with Receptacle: ∅ 2,98 - 2,99 mm *** with Spec. Designation "C": -100°
(.1173 - .1177) up to +200° C (1,5 N)
without Receptacle: ∅ 2,65 mm (.1043)

PKS / PSK
Note: **** For applications up to 24 A:
Typ Version HSS-520 (see Page 106).
0 End of Probe Barrel open
RF / Dipole
Test Probes
1 End of Probe Barrel with solder terminal Screw-in Versions see Page 142.
S End of Probe Barrel closed; can be soldered into PCB
Z End of Probe Barrel closed; can be soldered into PCB

Warning: Soldering the Probes demands great care. High temperatures must not
reach the inside of the barrel, because this could destroy the spring. Tools:
Insertion and Extraction Tools for GKS
HSS

The Receptacle KS-913 35 can only be combined with the Probe Types 0, S and Z. and KS see Page 118.
customizing
Fixture

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
1, 0, S, Z, 1C,
1 = Brass 0C, SC, ZC
3 = BeCu
Tools

Test Probe: G K S 9 1 3 3 0 8 2 3 0 R 1 5 0 2 0

Receptacles: K S – 9 1 3 3 5
Cable Test
Probes

All specifications are subject to change without prior notification 59


GKS 103 / 103 M Grid:
≥ 4,00 mm
Universal Test Probe with high stability ≥ 160 Mil
Installation Height: 12,3 mm (.484)
Recommended Stroke: 4,8 mm (.189)

Mounting and Functional Dimensions Available Tip Styles


GKS-103 Type „W“

Material
Further Versions

Plating
1 ø3 ø3,5 ø1,8 øs.tbl. Tip Style
(.039) (.118) (.138) (.071) ∅ ∅ (inch)

GKS-103
2 01 ∅ 1,80 A
Type "W" 8
(.079) 2 6,3 4 (.157) (.071)
(.315)
(.248)
37,3 (1.469)
1 02 ∅ 2,30 A 4,00 (.157)
GKS-103 (.091)

29,3 (1.154)
2 02 A
ø3,5(.138) ø3,9 ø3,05 ø3,9 ∅ 6,50
(.154) (.120) (.154) (.256)
KS-103 23
0,25 1 03 ∅ 2,30 A 4,00 (.157)
22 (.866) (.010) 5 (.197) (.091)

ø3,4 (.134) ø3,5 (.138) DS-103 05* Note:


2 04 ∅ 2,30 A 4,00 (.157)
The Receptacle KS-103 (.091)
KS-103 30 30 is not compatible with
2 (.079) 3 (.118)
24,5 (.965) GKS-103 Typ „W“ . 1 05 ∅ 2,30 A 4,00 (.157)
DS-103 02* DS-103 03* (.091)

4,00 (.157)
GKS-103 ... M 2 06
∅ 2,30
A 6,50 (.256)
9,00 (.354)
(.091)
M2,5 ø3 SW3 øs. tbl.
(.098) (.118) (.118)
GKS-103 ... M
(.079) 6 4 (.157)
2
(.236)
* Note:
32 (1.260) The Receptacle can be used from Grid
M2,5 ø3,5 ø3,9 4,50 mm (177 Mil) up.
(.098) (.138) (.154)

KS-500 M2,5 • Usage of Spacers is not possible


0,25
with GKS-103 ... M.
20,7(.815) (.010) • Usage of the Test Probe with
Spacer DS-103 03 and DS-103 05
Ø3,47 ø3,5 ø3,9 is only possible with KS-103 23-2
(.137) (.138) (.154)
KS-103 30 M2,5 (i.e. Receptacle with stronger
KS-103 30 M2,5-S ** crimp in upper crimp position.)
12,5 (.492)

12,3 (.484)
2,2(.087)

0,25
2 (.079)

30,5 (1.201) (.010)


** KS-103 30 M2,5-S:
Collar Height and Installation Height The Test Probes is secured in the
The Installation Height of the Tip is determi- Receptacle by means of a crimp.
ned by the Collar Height.
Collar Installation Height Note:
Height (without Receptacle) GKS-103 ... M will be screwed into
with without Receptacle KS-500 M2.5; using special
02 12,3 mm (.484) KS KS tools (see Page 170/171).
Mechanical Data Materials Test Probes with Tip Diameter > 4,0
Working Stroke: 4,8 mm (.189) Plunger: Steel or Brass , gold-plated mm (.157) cannot be assembled with
Maximum Stroke: 6,0 mm (.236) Barrel: Brass, gold-plated this tool. Tool upon request
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
alternative: 0,8 N (2.9oz); 3,0 N (10.8oz), or Stainless Steel*** (C) Recommended Screw-in Torque:
5,0 N (18.1oz) Receptacle: Brass, gold-plated Min.: 10 Ncm / Max.: 20 Ncm

Electrical Data Mounting Hole Size Operating Temperature


Current Rating: 5-8A with Receptacle: ∅ 3,48 - 3,49 mm Standard: -40° bis +80° C
Ri typical: < 30 mW (***< 100 mW) (.1370 - .1374) *** with Spec. Designation "C": -100°
without Receptacle: ∅ 3,00 mm (.1181) up to +200° C (1,5 N; 3,0 N; 5,0 N)

Ordering Example Series Tip
Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
alternative „W“,
1 = Brass „M“, „C“,
2 = Steel „WC“, „MC“

Test Probe: G K S 1 0 3 2 0 1 1 8 0 A 1 5 0 2

Receptacles: K S – 1 0 3 2 3 K S – 1 0 3 3 0

Receptacles for GKS-103 ... M: K S – 1 0 3 3 0 M 2.5 K S – 1 0 3 3 0 M 2.5 - S K S – 5 0 0 M 2.5

Spacers*: D S – 1 0 3 0 2 D S – 1 0 3 0 3 D S – 1 0 3 0 5

60 All specifications are subject to change without prior notification


Grid:
GKS 503 / 503 M

e-type®
Probes
≥ 4,00 mm
≥ 160 Mil Test Probe with continuous Plunger
Installation Height: 13,0 mm (.512)
Recommended Stroke: 5,6 mm (.220)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Solder Continuous Plunger Tip Style
GKS-503 ∅
Connection ∅ (inch)

Bead Probes
ø2,45
ø 2,45 ø3
ø3 ø 1,4 ø3 ø 3,5 ø1,8 ø s.tbl
(.096)
(.096) (.118)
(.118) (.055) (.118) (.138) (.071)
2 01 ∅ 1,80 R
(.071)
SE-503
77 8 (.079) 2 7 4 (.157)
(.276)
(.276) (.315) (.276) 3 03 ∅ 4,00 A
38 (1.496) (.157)
10
10

Fine Pitch
(.394)
(.394) ø3,05 ø3,9
ø3,5(.138) ø3,9 (.120) (.154) 3 04 ∅ 4,00 R
(.154) (.157)

0,25 2 05 ∅ 1,80 R
5 2 3 (.071)
22 (.866) (.010) (.197) (.079) (.118)
R 3,00 R

Metric
Stand.
KS-103 23 DS-103 05 DS-103 02 DS-103 03 3 06 ∅ 4,00
A
(.118)
(.157)

GKS-503 ... M 2 06 ∅ 1,80 R


Continuous Plunger (.071)
ø 1,4

Solderable
(.055) M2,5 ø3 SW3 øs. tbl.
(.098) (.118) (.118)

5 20 (.787) 2 7 4 (.157)
(.197) (.079) (.276)
38 (1.496)

Short-stroke
M2,5 ø3,5 ø3,9
(.098) (.138) (.154)

KS-500 M2,5
0,25
20,7(.815) (.010)
13 (.512)

Probes
Flying
2 (.079)

Collar Height and Installation Height


The Installation Height of the Tip is determi-
* Note:
ned by the Collar Height. The Receptacle can be used from Grid
Collar Installation Height 4,50 mm (177 Mil) up.

DKS
Height (without Receptacles)
• Usage of Spacers is not possible
02 13,0 mm (.512)
with GKS-503 ... M.
Mechanical Data Materials • Usage of the Test Probe with
Spacer DS-103 03 and DS-103
Working Stroke: 5,6 mm (.220) Plunger: Steel or BeCu , 05 is only possible with KS-103

SKS
Maximum Stroke: 7,0 mm (.276) gold- or rhodium-plated 23-2 (i.e. Receptacle with stronger
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated crimp in upper crimp position.)
alternative: 3,0 N (10.8oz), 5,0 N (18.1oz) Spring: Steel, gold-plated
or Stainless Steel** Note:

PKS / PSK
Electrical Data Receptacle: Brass, gold-plated GKS-503 ... M will be screwed into
Current Rating, Conn. to Plunger: 12-15 A Receptacle KS-500 M2.5; using special
Current Rating, Connection to KS: 5 - 8 A Mounting Hole Size tools (see Page 170/171).
Ri typical, Connection to Plunger: < 10 mW with Receptacle: ∅ 3,48 - 3,49 mm
Recommended Screw-in Torque:
Ri typical, Connection to KS: < 30 mW (.1370 - .1374)
RF / Dipole
Test Probes
Min.: 10 Ncm / Max.: 20 Ncm
(** > 100 mW) without Recaptacle: ∅ 3,00 mm (.1181)

Operating Temperature Tools:


Insertion and Extraction Tools for GKS
Standard: -40° up to +80° C and KS see Page 118.
** with 5,0 N-Spring: -100° up to +200° C
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
alternative
2 = Steel R = Rhodium „C“; „M“;
3 = BeCu „MC“
customizing
Fixture

Test Probe: G K S 5 0 3 2 0 1 1 8 0 R 1 5 0 2

Receptacles: K S – 1 0 3 2 3 K S – 5 0 0 M 2 .5

Spacers*:
Tools

D S – 1 0 3 0 2 *D S – 1 0 3 0 3 *D S – 1 0 3 0 5

Lamellar Plug: S E – 5 0 3
(for plugging onto the end of the Plunger)
Cable Test
Probes

All specifications are subject to change without prior notification 61


GKS 364 Grid:
≥ 6,50 mm
Test Probe with continuous Plunger ≥ 260 Mil
Installation Height: 6,0 mm (.236)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Solder Continuous Plunger


2 01* ∅ 4,00 N
Connection Continuous
ø1,3 Plunger
ø5 ø6 ø4 (.157)
Solder
ø 2,45 ø 3 (.051) (.197) (.236) (.157)
Connection ø1,3 ø5 ø6 ø4
(.096) (.118)
ø 2,45 ø 3 (.051) (.197) (.236) (.157) 2 04 N
∅ 4,00
(.096) (.118) (.157)

7(.276) 8 2 05 N
(.315) (.039) 1 5 (.197) ∅ 4,00
10 (.394)
7(.276) 8 29 (1.142) (.157)
(.315)
GKS-364 (.039) 1 5 (.197)
SE-503
10 (.394) 29 (1.142)
2 06 N
∅ 4,00
SE-503 ø5,6GKS-364 ø6ø5,6 ø6
ø5,6 ø6 (.157)
(.220) (.236)
(.220) (.236)
ø5,6 ø6 (.220) (.236)
(.220) (.236) * Angle of Tip 60°

1 (.039)
22 (.866)
1 1
1 (.039)
22 (.866)
RKS-364 23 22(.039)
(.866) 22 (.866) (.039)
RKS-364 ø6
23 not-plated
RKS-364 23 ø5,6KS-364
ø6 23 plated
(.236) (.220) (.236)
ø6 ø5,6 ø6
(.236) (.220) (.236)
5,7
(.224)
Ø 5,7
(.224)
3 1 1 (.039)
(.118) (.039) 12,5 (.492)
3 1 1 (.039)
DS-364 03 DS-364
(.039) 01
(.118) KS-364 12,5
125 (.492)
DS-364 03 DS-364 01
KS-364 125

Mechanical Data Materials


Working Stroke: 4,0 mm (.157) Plunger: Steel, nickel-plated
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
alternative: 0,6 N (2.2oz); 3,0 N (10.8oz), or Stainless Steel**
8,0 N (28.9oz) Receptacles:
RKS-364 23: Brass, not plated
KS-364 125: Brass, gold-plated

Electrical Data Mounting Hole Size Operating Temperature


Current Rating, Conn. to Plunger: 15-20 A with Receptacle: ∅ 5,59 - 5,60 mm Standard: -40° up to +80° C
Current Rating, Connection to KS: 5 - 8 A (.2201 - .2205) **with 1,5 and 3,0 N-Spring: -100°
Ri typical, Connection to Plunger: < 10 mW without Receptacle: ∅ 5,00 mm (.1969) up to +200° C
Ri typical, Connection to KS: < 30 mW
(** < 100 mW)

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height
Material (1/100 mm) N = Nickel (dN) (mm)
2 = Steel

Test Probe: G K S 3 6 4 2 0 4 4 0 0 N 1 5 0 1

Receptacles: R K S – 3 6 4 2 3 K S – 3 6 4 2 3 K S – 3 6 4 12 5

Spacer for Receptacle: D S – 3 6 4 0 3

Lamellar Plug: S E – 5 0 3
(for plugging onto the end of the Plunger)

62 All specifications are subject to change without prior notification


Grid:
GKS 365 / GKS 366

e-type®
Probes
≥ 6,50 mm
≥ 260 Mil Test Probe with high Stability
Installation Height: 6,0 mm (.236) resp.11,0 mm (.433)
Recommended Stroke: 3,2 mm (.126) reps. 8,0 mm (.315)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles GKS 365

Material
Further Versions

Plating
ø4,97 ø6 ø4

GKS 365
(.196) (.236) (.157) Tip Style
ø4,97 ø6 ø4 ∅ ∅ (inch)

Bead Probes
(.196) (.236) (.157)

GKS-365
2 04 ∅ 4,00 N
GKS-365 4 (.157)
(.039) 1 (.197)
(.157)
5
4 (.157)
15 (.591)
(.039) 1 5 (.197)
ø5,6 ø6 1 05 A
ø6 ø5,6 ø6
15 (.591) (.220)
∅ 4,00
(.236) (.220) (.236) (.236)
(.157)

Fine Pitch
ø5,6 ø6
ø6 ø5,6 ø6 ø5,6 ø5,6 ø6 ø6
(.236) (.220) (.236) (.220) (.220) (.236) (.236) (.220) (.236)
5,7
(.224) 2 06 A
∅ 4,00
Ø 5,7 3 1 1 (.039) 1 (.039) (.157)
(.224) (.118) (.039) 12,5 (.492) 22 (.866)
1 1 13
3 03 1DS-364 01 1 (.039) 1 (.039) 1 N
DS-364 KS-365 125 RKS-365 23 22 (.866) (.039) 22 (.866) (.039) * ∅ 4,00
(.118) (.039) 12,5 (.492) 22 (.866)
(.157)

Metric
Stand.
DS-364 03 DS-364 01 KS-365 125 RKS-365
RKS-365 23
23 not-plated KS-365 23 plated
13S
1 ** ∅ 4,00
A
(.157)

* No radial Forces allowed. Plunger can get stuck


** Ordering Example: GKS-365 113 400 A xx01 S

Solderable
ø5 ø6 ø3,95

GKS 366
(.197) (.236) (.156)
ø5 ø6 ø3,95
(.197) (.236) (.156)
Available Tip Styles GKS 366

Short-stroke
GKS-366

Material
GKS-366 Further Versions

Plating
Tip Style
∅ ∅ (inch)
(.039) 1 (.039)
1 10 (.394)
10 (.394)
31 (1.220) 31 (1.220)

ø6ø5,6 ø6 1 05
ø6 ø6
ø5,6 ø6 ø5,6 ø6
ø5,6 ø6 ø5,6 ø5,6
(.220) ø6 (.236)
(.220) (.236) ∅ 4,00 N
(.236) (.220) (.236)
(.236) (.220) (.236) (.220)
(.236) (.220) (.236) (.157)
5,7

Probes
Flying
Ø 5,7 (.224)
3 05 A
(.224)
3 1 1 (.039) 1 (.039) ∅ 4,00
12,5 (.492) 1 22 (.866) 1 (.157)
(.118) (.039) (.039) 1 (.039)
3 1 1 22 (.866) (.039) 22 (.866) (.039)
(.118) (.039)DS-364 03 12,5
DS-364
(.492)
01 KS-364 125 RKS-364 2322 (.866)
56
KS-366 23 plated 3 * A
RKS-364 03 RKS-364
DS-364 03 01 KS-364 125 RKS-366 23 not-plated
DS-364 01 RKS-364 23 ∅ 4,00
(.157)

* Total Length = 30 mm, maximum Stroke 9,0 mm

DKS
Mechanical Data GKS 365 Materials Mounting Hole Size
Working Stroke: 3,2 mm (.126) Plunger: Brass or Steel, with Receptacle: ∅ 5,59 - 5,60 mm
Maximum Stroke: 4,0 mm (.157) gold- or nickel-plated (.2201 - .2205)

SKS
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated
alternative: 0,6 N (2.2oz); 3,0 N (10.8oz), Spring: Steel, gold-plated without Receptacle for GKS-365:
4,0 N (14.4oz); 8,0 N (28.9oz) or Stainless Steel** ∅ 4,97 mm (.1957)
Receptacle for GKS-365:

PKS / PSK
Mechanical Data GKS 366 without Receptacle for GKS-366: RKS-365 23: Brass, not plated
Working Stroke: 8,0 mm (.315) KS-365 125:
∅ 5,00 mm (.1969) Brass, gold-plated
Maximum Stroke: 10,0 mm (.394)
Spring Force at Work. Stroke: 1,5 N (5.4oz) Receptacle for GKS-366:
alternative: 3,0 N (10.8oz); 6,0 N (21.6oz); RKS-364 23: Brass, not plated
RF / Dipole
Test Probes

8,0 N (28.9oz); 16,0 N (57.5oz) KS-364 125: Brass, gold-plated

Electrical Data Operating Temperature


Note:
Current Rating: 5-8A Standard: -40° up to +80° C
Other comparable Versions on request.
Ri typical: < 30 mW (** < 100 mW) **with 8,0 N-Spring: -100° up to +200° C
HSS

(GKS-365)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
1 = Brass N = Nickel „S“
customizing

2 = Steel
Fixture

Test Probe: G K S 3 6 5 1 0 5 4 0 0 A 1 5 0 1

Test Probe: G K S 3 6 6 1 0 5 4 0 0 N 1 5 0 1
Tools

Receptacles for GKS-365: R K S – 3 6 5 2 3 K S – 3 6 5 23 A

Receptacles for GKS-366: R K S – 3 6 6 2 3 K S – 3 6 6 12 5 K S – 3 6 6 23


Spacer for Receptacle: D S – 3 6 4 0 1 D S – 3 6 4 0 3
Cable Test
Probes

All specifications are subject to change without prior notification 63


Special Applications – Medical Technology

Spring-loaded Test Probes for Medical


Technology

The increasing quality demands in the Medical Technology


require high-grade solutions. If conventional contacts can-
not satisfy the application requirements, then the usage of
spring-loaded Test Probes from INGUN becomes necessary.
The design of an INGUN Test Probe, which is based on
many years of experience, consists of a Barrel, a contacting
Plunger and a spiral-shaped Compression Spring, offers a
wide range of advantages.

Your demands – our solutions

Advantages of spring-loaded Test Probes:


– Balancing out of heights and tolerances
– Compensation of errors in regard to parallelism
and unevenness.
– Long-life cycle
– Resistant to impact and vibration
– Assembly also in restricted areas and conditions
– High level of conductivity
– Especially adapted gold-plating
– Very good chemical resistance
– Available in small and large quantities
– Standard and customized solutions

Application areas for spring-loaded Contacts:


– Battery charging
– Signal Transfer Contact
– Transferring of RF signals
– Transferring of high-current
– Every type of mechanical and electrical application

You can find typical series for Medical Technology here in


the catalog: GKS-064, 364, 365, 366, 761 M, 913 (M), 941,
961, 967 (M), 970, 986, HSS-520 (M)

Example of battery charging


contact (cross-section)

Activated Home Position

64
Technical Information Contents

Solderable Probes Solderable Probes

GKS-941 66

GKS-064 66

Spring-loaded Test Probes can be used not only for test purposes in the
ICT/FCT field but can also be soldered directly into or onto PC-Boards and GKS-986 66
Electronic Units. In such cases the Test Probes normally provide a current
or allow an exchange of the Unit during maintenance without any solde-
ring work. The Test Probes are soldered directly into the PC-Board and are

Solderable
used without a Receptacle.

Note: Soldering of the Test Probes demands greater care. High tempe-
ratures are not allowed to get inside the barrel, because otherwise the

Short-stroke
spring could be damaged.

Probes
Flying
DKS
SKS
PKS/PSK
Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
GKS 941/GKS 064/GKS 986 Grid:
≥ 1,91 mm
Solderable Test Probes ≥ 75 Mil
Installation Height: 17,5 mm (.689)
Recommended Stroke: 3,2 mm (.126)

GKS 941 Available Tip Styles

Material
Further Versions

Plating
ø0,5 (.020) ø1,5 (.059) ø0,5 (.020) Tip Style
∅ ∅ (inch)

GKS-941 Type 1
2,5 5,3 (.209) 3 01 ∅ 0,50 R
(.098) (.020)
20 (.787)
ø1,0 (.039) 3 05 ∅ 0,50 A
(.020)
GKS-941 Type L
2,5
(.098)

Grid:
GKS 064 ≥ 2,54 mm
≥ 100 Mil
Installation Height: 12,3 mm (.484)
Recommended Stroke: 1,4 mm (.055)
ø1,0 (.039) Ø1,37 (.054) (.076) Ø1,93
Available Tip Styles
GKS-064 Type L

Material
Further Versions

Plating
2,5 (.106) Tip Style
2,7
∅ ∅ (inch)
(.098)
14,8 (.583)
3 05 ∅ 1,93 A
(.076)

Grid:
GKS 986 ≥ 2,54 mm
≥ 100 Mil
Installation Height: 19,0 mm (.748)
Recommended Stroke: 3,0 mm (.118)
(.079) Ø2 Ø2,3 (.091) Ø2 (.079) Ø1,3
(.051) Available Tip Styles
Material

Further Versions

Plating
GKS-986 Tip Style
∅ ∅ (inch)

2,5 (.098) 5 (.197)


21,5 (.846) 1 05 ∅ 1,30 A
(.051)

Mechanical Data GKS 941 GKS 064 GKS 986 Operating Temperature
Working Stroke: 3,2 mm (.126) 1,4 mm (.055) 3,0 mm (.118) Standard: -40° up to +80° C
Maximum Stroke: 4,0 mm (.157) 1,7 mm (.067) 5,0 mm (.197) *with 0,8 N + 1,0 N-Spring:
Spring Force at Work. Stroke: *0,8 N (2.9oz) 0,4 N (1.4oz) *1,0 N (3.6oz) -100°up to +200° C
alternative: 1,7 N (6.1oz); 0,2 N (0.7oz);
3,5 N (12.6oz) 0,6 N (2.2oz)
Electrical Data GKS 941 GKS 064 GKS 986
Other Solderable Test Probes:
Current Rating: 5 - 8 A 5 - 8 A 5-8A
see GKS-913 and others on request
Ri typical: <100 mW <100 mW <100 mW

Materials GKS 941 GKS 064 GKS 986


Plunger: BeCu, gold- or rhodium-plated see GKS 941 Brass, gold-plated Warning:
Soldering the Probes demands great
Barrel: Brass, gold-plated see GKS 941 Brass, gold-plated care. High temperatures must not
Spring: Steel, gold-plated see GKS 941 Steel, gold-plated reach the inside of the barrel, because
*0,8 N, Stainless Steel, gold-plated *0,8 N, Stainless Steel, this could destroy the spring.
gold-plated

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
„1“ resp. „L“
1 = Brass R = Rhodium
3 = BeCu

Test Probe with Terminal Post Ø 0,5 or 1,0 mm: G K S 9 4 1 3 0 1 0 5 0 R 0 8 0 0 1 or L

Test Probe with Terminal Post Ø 1,0 mm: G K S 0 6 4 3 0 5 1 9 3 A 0 4 0 0 L

Test Probe GKS-986: G K S 9 8 6 1 0 5 1 3 0 A 1 0 0 1

66 All specifications are subject to change without prior notification


Technical Information Contents

Short-stroke Probes / Charging Short-stroke


Probes Probes / Charging
Probes

GKS-967/ 967 M 68

GKS-761M 69

Short-stroke Probes are used as battery contacts or as a transfer pin in


charging units. The Test Probes have not only a very compact design but GKS-970 69
also a short installation height in conjunction with a high spring-force.
GKS-961 69
For usage directly on the PC-Board, INGUN recommends the series GKS-
967 with a closed barrel end, so that no solder can get into the barrel
during the soldering process.

Should the Test Probes need to be exchanged sometimes, then these Test

Short-stroke
Probes can be installed with a Receptacle.

Due to the extremely short design of the Receptacle (only 2.5mm long),
exchange solutions are possible even when installed directly in the
PC-Board.

Probes
Flying
Special versions as well as non-magnetic variants are available on request.

DKS
SKS
PKS/PSK
Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
GKS 967 Grid:
≥ 3,00 mm
Short-stroke and Charging Test Probes ≥ 120 Mil
Installation Height: 2,6 resp. 4,1 mm (.102/ .161)
Recommended Stroke: 1,0 mm (.039)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
ø2 ø 2,5 ø 1,3 ø2 ø 2,5 ø 1,3 ø2 ø 2,5 ø 1,3 ∅ ∅ (inch)
(.079) (.098) (.051) (.079) (.098) (.051) (.079) (.098) (.051)

3 02 ∅ 1,30 A
Max. Stroke (.051)
1,2 mm (.047)
1,2 (.047) 1,2 (.047)
4,1(.161) 3 03 ∅ 1,30 A
2,6(.102) 2,6(.102) (.051)
5,1(.201) 5,3 (.209) 6,6 (.260)
GKS-967 GKS-967 ... G GKS-967 215 3 04 ∅ 1,30 A
(.051)
ø 2,3 ø2,5 ø 2,3 ø2,5 ø0,63 ø2,3
(.091) (.098) (.091) (.098) (.025) (.091)
3 05 ∅ 1,30 A

(.102)
2,6
(.051)

3 06 ∅ 1,30 A
0,2 (.051)
0,2 5 (.197)
(.008) (.008)
2,5 5 7 (.276)
(.098) (.197) 2 15* ∅ 1,30 A
(.051)
KS-967
KS-96725
25 KS-967
KS-96750
50 KS-96770
KS-967 70
* Installation Height: 4,1 mm (.161)

ø 2,95 ø 3,5
ø 2,75 M2,5 x 0,25 SW3

(.122)
(.108) (.116) (.138) (.098 x .010) (.118) ø 1,3 3,1
(.051)

(.079) ø2

2,2 (.087)
0,2
6 (.236) 2,9 (.114)
GKS-967 ... M in
(.008)
5,3 (.209)
KS-967 60 35 M-R KS-967 60 35 M-R
GKS-967 ... M

Mechanical Data Mounting Hole Size GKS 967


Note:
Working Stroke: 1,0 mm (.039) in CEM1 and FR4 GKS-967 ... M will be screwed into
Maximum Stroke: 1,2 mm (.047) with Receptacle: ∅ 2,28 - 2,29 mm Receptacle KS-967 60 35 M-R; using
Spring Force at Work. Stroke: 2,0 N (7.2oz) (.0898 - .0902) special tools (see Page 170/171).
alternative: 1,0 N (3.6oz) without Receptacle: ∅ 2,00 mm (.0787)
Recommended Screw-in Torque:
Elecrical Data Mounting Hole Size GKS 967 ... M Min.: 3 Ncm / Max.: 5 Ncm
Current Rating: 5-8A in CEM1 und FR4
Ri typical: < 10 mW with Receptacle: ∅ 2,92 - 2,94 mm
(*< 100 mW) (.1150 - .1157)
Materials Operating Temperature
Plunger: BeCu or steel , gold-plated Standard: -40° up to +80° C
Barrel: Brass, gold-plated *with Special Designation „C" or „G“:
Spring: Stainless Steel*, Steel, gold-plated -100° up to +200° C (1,0 N; 2,0 N)
Receptacle: Brass, gold-plated

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type „C“,
"G","M" or
1 = Brass R = Rhodium „MC“
3 = BeCu

Test Probe: G K S 9 6 7 3 0 4 1 3 0 A 2 0 0 1

Receptacles: K S – 9 6 7 2 5 K S – 9 6 7 5 0 K S – 9 6 7 7 0

Test Probe (Page 69): G K S 7 6 1 3 0 5 0 8 0 A 1 0 0 1 M

Receptacle (Page 69): K S – 7 6 1 6 0 3 5 M-R

Test Probe (Page 69): G K S 9 7 0 3 0 5 1 3 0 A 2 0 0 1

Test Probe (Page 69): G K S 9 6 1 3 0 5 0 5 0 A 0 6 0 1

Receptacle (Page 69): K S – 9 6 1 3 5

68 All specifications are subject to change without prior notification


GKS 761 M/GKS 970/GKS 961

e-type®
Probes
M1,6 x 0,2 SW1,7 ( ø 2,3)
(.063 x .008) (.067) (.091)
Short-stroke and Charging Test Probes
ø 0,8 (.031)

ICT / FCT
1,3 (.051)

2,6
GKS 761 M Grid:
≥ 2,54 mm
GKS-761 ... M
(.102)
≥ 100 Mil
5,3
Installation Height: 2,6 mm (.102) resp. 2,8 mm (.110)

(.110)
(.209)
Recommended Stroke: 1,0 mm (.039)

Bead Probes
2,8
ø2 ø 2,05 ø 2,3
(.079) (.081) (.091)
Note: Available Tip Styles
(.047) ø1,2 GKS-761 ... M will be scre- Further

Material

Plating
Versions
wed into Receptacle KS-761 Tip Style
∅ ∅ (inch)
60 35 M-R; using special

Fine Pitch
2 0,2
(.079) (.008) tools (see Page 170/171).
3 05 ∅ 0,80 A
6 (.236) (.032)
KS-761 60 35 M-R
Recommended Screw-in
Torque:
Min.: 3 Ncm / Max.: 5 Ncm
GKS-761 ... M in

Metric
Stand.
KS-761 60 35 M-R

GKS 970 Grid:


≥ 3 mm
ø 2 (.079) ø 2,5 ø 1,3 ø 2 (.079) ø 2,5 ø 1,3 ≥ 120 Mil
(.098) (.051) (.098) (.051)
Installation Height: 2,6 mm (.102) bzw. 5,1 mm (.201)

Solderable
Recommended Stroke: 1,0 mm (.039) bzw. 2,8 mm (.110)
4,6 (.181) GKS-970 ... K 2,1 (.083) 2,6
GKS-970
5,1 (.201) 2,6 (.102)
10,6 (.417) 8,1(.319)
Available Tip Styles

Short-stroke
ø 2,3 ø2,5 ø 2,3 ø2,5
Further

Material
(.091) (.098) (.091) (.098)

Plating
Versions
Tip Style
∅ ∅ (inch)
KS-967 25 KS-967 50

0,2 3 05
(.008)
0,2 ∅ 1,30 A
2,5(.098) 5 (.197) (.008) GKS-970 ... K (.051)

Probes
ohne KS

Flying
Grid:
GKS 961 ≥ 1,91 mm
≥ 75 Mil
Installation Height: 2,8 mm (.110)
ø1,1(.043) ø1,5 (.059) (.067) ø1,7
ø1,5 (.059) Recommended Stroke: 1,0 mm (.039)

DKS
ø1,2(.047)
ø0,5
(.020)
Available Tip Styles
Further
Material

Plating
2,3 (.091) Versions
Tip Style
2 (.008) 0,2 ∅ ∅ (inch)
2,8 (.110)
(.079)
7 (.276)

SKS
7,3 (.287)
KS-961 35 GKS-961 3 05 ∅ 0,50 A
(.020)

Mechanical Data GKS 761 M Mechanical Data GKS 961 Mechanical Data GKS 970 (970...K)

PKS / PSK
Working Stroke: 1,0 mm (.039) Working Stroke: 1,0 mm (.039) Work. Stroke: 2,8 mm (.110) (1,0 mm(.039))
Maximum Stroke: 1,2 mm (.047) Maximum Stroke: 1,3 mm (.051) Max. Stroke: 3,3 mm (.130) (1,7 mm (.067))
Spring Force at Work.Stroke: 1,0 N (3.6oz) Spring Force at Work.Stroke: 0,6 N (2.2oz) Spring Force at Work.Stroke: 1,0 N (3.6oz);
2,0 N (7.2oz); (2,0 N (7.2oz))
alternative: *1,0 N; *2,0 N (not 970...K)
RF / Dipole
Test Probes

Electrical Data GKS 761 M Electrical Data GKS 961 Electrical Data GKS 970
Current Rating: 5A Current Rating: 2 A Current Rating: 5-8A
Ri typical: < 20 mW Ri typical: < 100 mW Ri typical: < 20 mW
*< 100 mW
Materials GKS 761 M Materials GKS 961 Materials GKS 970
HSS

Plunger: BeCu, gold-plated Plunger: BeCu, gold-plated Plunger: BeCu, gold-plated


Barrel: Brass, gold-plated Barrel: Brass, gold-plated Barrel: Brass, gold-plated
Spring: Steel, gold-plated Spring: Stainless Steel, gold-plated Spring: Stainless Steel, Steel, gold-plated
Receptacle: Brass, gold-plated Receptacle: Brass, gold-plated Receptacle: Brass, gold-plated
customizing
Fixture

Mounting Hole Size GKS 761 M Mounting Hole Size GKS 961 Mounting Hole Size GKS 970
in CEM1 and FR4 in CEM1 and FR4 in CEM1 and FR4
with KS-761 60 35 M-R ∅ 2,00 - 2,02 mm with Receptacle: ∅ 1,49 - 1,50 mm with Receptacle: ∅ 2,28 - 2,29 mm
(.0787 - .0866) (.0587 - .0591) (.0898 - .0902)
without Receptacle: ∅ 1,2 mm (.0472) without Receptacle: ∅ 2,0 mm (.0787)
Tools

Operating Temperature Operating Temperature Operating Temperature


Standard: -40° up to +80° C Standard: -100° up to +200° C Standard: -40° up to +80° C
*with Special Designation „C": -100° up to
+200° C (1,0 N; 2,0 N)
Cable Test
Probes

Ordering Example see Page 68 All specifications are subject to change without prior notification 69
Technical Information Contents

Flying Probes Flying Probes

GKS-112 MD 72

For usage with Flying Probe Systems from Scorpion /Acculogic and
Digitaltest INGUN recommends the series GKS-112 MD.

The geometry of the barrel was especially designed for this special Probe
so that maximum precision and contacting accuracy is achieved. A special
beading design enables contacting in a grid of 0.15 mm.

Probes
Flying
DKS
SKS
PKS/PSK
Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
GKS 112 MD Grid:
≥ 2,54 mm
Test Probes for Flying Probe ≥ 100 Mil
Test Systems Scorpion/Acculogic and Digitaltest Installation Height: 14,7 - 21,6 mm (.579 - .850)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


Version GKS-112 ... 05 MD
M1,6 (.063) ø1,65 (.065) (.091) ø2,3 SW1,7 ø1

12°
°

Material
Further Versions

22

Plating
(.067) (.039)
Tip Style
GKS-112 201 112 A xx05 MD ∅ ∅ (inch)
26,1 (1.028) 4,4 9,5 (.374)
40 (1.575) (.173)
2 01 ∅ 1,12 A
(.044)
(.051) ø1,3

GKS-112 291 130 A xx05 MD


2 91 ∅ 1,30 A
5,3 4,2 (.051)
40 (1.575) (.209) (.165)

(.055) ø1,4 2 53 ∅ 1,40 A


(.055)
GKS-112 253 140 A xx05 MD
5,3 4,2
2 59 ∅ 0,60 A
(.209) (.165)
40 (1.575) (.024)

Available Tip Styles


ø0,63 (.025)

GKS-112 259 060 A xx05 MD


13 (.512) Version GKS-112 ... 10 MDL
43,5 (1.713)

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M1,6 (.063) ø1,65 (.065) (.098) ø2,5 SW2 (.079) ø1
°

22

(.039)
GKS-112 201 108 A xx10 MDL 2 01 ∅ 1,08 A
(.043)
26,1 (1.028) 9 (.354) 10 (.392)
45,1 (1.776)
2 51 ∅ 1,08 A
ø1 (.043)
°

17

(.039)
GKS-112 251 108 A xx10 MDL
2 91 ∅ 1,30 A
11,8 (.465) (.051)
46,9 (1.846)

(.051) ø1,3 3 03 ∅ 1,30 A


(.051)
GKS-112 291 130 A xx10 MDL
6,5 3,5 (.138)
45,1 (1.776) (.256)
(.051) ø1,3 Note:
GKS-112 303 130 A xx10 MDL GKS-112 ... MD and MDL will be scre-
8 2 (.079) wed in KS-112 ... M using special Tools
45,1 (1.776) (.394)
> see example below and other tools
on Page 170/171.
Type Oper. Max. Inst.-
stroke in Stroke in Height with KS Receptacles KS-112 ... M:
Install. Height

mm (inch) mm (inch) in mm (inch) see Page 132.


01...05 MD 4,0 (.157) 8,0 (.315) 14,7 (.579)
Recommended Screw-in Torque:
see table

91...05 MD 4,0 (.157) 5,3 (.209) 14,7 (.579) Min.: 3 Ncm / Max.: 5 Ncm
53...05 MD 4,0 (.157) 5,3 (.209) 14,7 (.579)
59...05 MD 4,0 (.157) 8,0 (.315) 18,2 (.717) Electrical Data
Current Rating: 5-8A
Ri typical: < 20 mW
01...10 MDL 4,0 (.157) 8,0 (.315) 19,8 (.780)
51...10 MDL 4,0 (.157) 8,0 (.315) 21,6 (.850) Operating Temperature
91...10 MDL 4,0 (.157) 6,5 (.256) 19,8 (.780) Standard: -40° up to +80° C
03...10 MDL 4,0 (.157) 8,0 (.315) 19,8 (.780)
Mounting Hole Size
Materials Mechanical Data for KS-112 xx M and KS-112 xx M-T
Plunger: Steel or BeCu, gold-plated Spring Force at Work. Stroke: 1,5 N (5.4oz) in CEM 1 and FR 4: ∅ 1,99 mm (.0783)
Barrel: Brass, gold-plated alternative: 0,6 (2.2oz); 0,8 (2.9oz); for KS-112 xx M-R
Spring: Steel, gold-plated 2,25 (8.1oz); 3,0 N (10.8oz) in CEM 1 and FR 4: ∅ 2,00 - 2,02 mm
Receptacle: Brass, gold-plated (.0787 - .0795)

Ordering Example Series Tip


Material
Tip Style Tip
Diameter
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel (1/100 mm) alternative
3 = BeCu „MDL“

Test Probe: G K S 1 1 2 2 0 1 1 1 2 A 1 5 0 5 M D

Receptacles (see Page 132): K S – 1 1 2 3 0 M-T K S – 1 1 2 3 0 M-R

Receptacles for Leakage test (see Page 132): K S – 1 1 2 3 0 M

Screw-in Tool for GKS-112 ... 05 MD: B I T – G K S 1 1 2 M-B

Screw-in Tool for GKS-112 ... 10 MDL: B I T – G K S 1 1 2 M-B-F P

72 All specifications are subject to change without prior notification


Technical Information Contents

Rotating Probes Rotating Probes

DKS-050 74

DKS-075 74

In the case of badly contaminated components or e.g. anodized


­alumi­nium and similar surfaces, common Test Probes cannot guarantee DKS-100 74
a reliable contact.
GKS-725 75
To enable reliable contacting of such surfaces INGUN recommends
Rotating Probes that have a rotating plunger, which digs itself into the
GKS-713 76
surface. The rotating movement of the Plunger provides reliable brea­king
open of the surface. However, maintenance should take into considera­tion
that this could lead to a higher level of contami­nation due to particles set
free during contacting.

DKS
SKS
PKS/PSK
Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
DKS Rotating Probe Grid:
≥ 1,27/1,91/2,54 mm
Test Probes for problematic contacting demands ≥ 50/75/100 Mil
Installation Height: 16,0 mm (.630) / variable
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles


DKS-050

Material
Further Versions

Plating
Tip Style
Ø0,78 Ø0,9 ∅ ∅ (inch)
(.031) (.035)

2 07 ∅ 0,90 G
DKS - 050 6,9 (.272) (.035)

43,2 (1.700)

Ø1,02 Ø1,20 Available Tip Styles


(.040) (.047)
DKS-075

Material
Further Versions

Plating
DKS - 075 7,7 (.303) Tip Style
33,1 (1.303) ∅ ∅ (inch)

2 17 ∅ 1,20 G
Ø1,37 ø1,5 (.047)
(.054) (.059)

3 07 ∅ 0,76 G
(.030)
DKS - 100 8,4 (.331)
33,4 (1.315)

Available Tip Styles


DKS-100

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
DKS-100 DKS-075 DKS-050
in in in 2 17 ∅ 1,50 G
KS-100 KS-075 KS-050 (.059)

Collar Height and Installation Height, 3 07 ∅ 1,00 G


(.039)
Receptacles, Electrical Data, Mounting
Hole Sizes and Materials: 16
(.630)
see compatible Standard Probe Series

DKS Compatible Probe Page


DKS-050 GKS-050 25
DKS-075 GKS-075 26/27
DKS-100 GKS-100 28/29

Mechanical Data Materials


Working Stroke: 4,3 mm (.169) Plunger: BeCu or Steel , gold-plated
Maximum Stroke: 6,35 mm (.250) Barrel: Nickel-Silver or Bronze, gold-plated
Spring: Steel, gold-plated
Spring Forces of DKS-050 Receptacle: Nickel-Silver or Brass,
Spring Force at Work. Stroke: 1,5 N (5.4oz) gold-plated
alternative: 2,0 N (7.2oz)

Spring Forces of DKS-075 Operating Temperature


Spring Force at Work. Stroke: 1,0 N (3.6oz) Standard: -40° up to +80° C
alternative: 2,0 N (7.2oz)

Spring Forces of DKS-100 Tools:


Spring Force at Work. Stroke: 1,0 N (3.6oz) Insertion and Extraction Tools for GKS
and KS see Page 118.
alternative: 2,0 N (7.2oz) ; 3,0 N (10.8oz)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
G = Aurun
Spring Force
(dN)
Collar Height
(mm)
2 = Steel
3 = BeCu

Test Probes: D K S 0 5 0 2 0 7 0 9 0 G 1 5 0 0

D K S 0 7 5 2 1 7 1 2 0 G 2 0 0 0

D K S 1 0 0 2 1 7 1 5 0 G 2 0 0 0

74 All specifications are subject to change without prior notification


Grid:
GKS 725

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Rotating Test Probe
Installation Height: 13,0 resp. 16,0 mm (.512/ .630)
Recommended Stroke: 4,8 resp. 4,0 mm (.189/ .157)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Bead Probes
ø1,37 ø1,8 ø1 ø1,3
(.054) (.071) (.039) (.051)
GKS-725 207 2 57* ∅1,00 R
7,5 6 2 (.079) *3 mm (.118) shorter (.039)
(.295) (.236)
15,5 (.610) 2 07 ∅ 1,30 R
(.051)
33 (1.299)

Fine Pitch
ø1,8 ø1
(.071) (.039)
GKS-725 257
7,5 5
(.295) (.197)

Metric
Stand.
12,5 (.492)
30 (1.181)

0,64 ø1,65 ø1,67 ø1,8


(.025) (.065) (.066) (.071)

Solderable
KS-725 47
9,3 0,2
(.366) (.008)
31,8 (1.252)

Short-stroke
Probes
Flying
16 (.630)

16 (.630)
13 (.512)

DKS
Collar Height and Installation Height

Tip Installation Height Working Maximum


Style with KS (inch) Stroke (inch) Stroke (inch)

SKS
GKS-725 257

GKS-725 207

07 16 mm (.630) 4,8 (189) 6,0 mm (.236)


GKS-100

57* 13 mm (.512) 4,0 (157) 5,0 mm (.197)

Note:

PKS / PSK
The Knurl on the Rotating Test
Mechanical Data Materials Probe guarantees sure fitting in the
Working Stroke: see table above Plunger: Steel, rhodium-plated Receptacle or in the Probe Plate.
Maximum Stroke: see table above Barrel: Brass, gold-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated The Receptacle KS-725 47 can be used
RF / Dipole
Test Probes

with the standard Test Probe series


Receptacle: Brass, gold-plated
GKS-100 (see assembly drawing).
Electrical Data Mounting Hole Size
Current Rating: 3-4A in Material CEM 1 and FR 4: Tools:
Insertion and Extraction Tools for GKS
Ri typical: < 20 mW with Receptacle: ∅ 1,67 mm (.0657)
and KS see Page 118.
HSS

without Receptacle: ∅ 1,37 mm (.0539)

Ordering Example
customizing

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Type
Fixture

Material (1/100 mm) R = Rhodium (dN) (mm)


2 = Steel

Test Probe: G K S 7 2 5 2 0 7 1 3 0 R 1 5 0 7 S
Tools

Receptacle: K S – 7 2 5 4 7
Cable Test
Probes

All specifications are subject to change without prior notification 75


GKS 713 Grid:
≥ 4,50 mm
Rotating Test Probe with continuous Plunger ≥ 177 Mil
Installation Height: 13,0 resp. 18,0 mm (.512/ .709)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


ø1,3 Continuous Plunger ø3,6 ø2,25
ø1,3 Continuous Plunger ø3,6 ø2,25

Material
Further Versions

Plating
(.051) ø2,65 (.142) (.089)
(.051) ø2,65
Continuous (.142) (.089) Tip Style
ø1,3 (.104)Plunger ø3,6 ø2,25 ∅
(.104) ∅ (inch)
(.051) ø2,65 (.142) (.089)
(.104)
2 07 ∅ 2,25 R
10 7 11 (.089)
10 7 11
(.394) (.276) (.433)
(.394) 45 (1.772) (.276) (.433)
10 45 (1.772) 7 11
(.394) 2 57 ∅ 2,25 R
GKS-713 207 (.276) (.433) * (.089)
GKS-713 207 45 (1.772)
GKS-713
Continuous 207
Plunger
ø1,3 ø3,6 ø2,25 2 06 ∅ 2,25 R 4,00 (.157)
(.051) ø2,65 (.142) (.089) (.089)
(.104)

2 56 ∅ 2,25 R
6 * (.089)
10 6
(.236)
7 11
40 (1.575) (.236)
394) (.276) 40 (1.575)
(.433) 6 * 5 mm (.197) shorter
45 (1.772) 257
GKS-713 (.236)
GKS-713 257 40 (1.575)
S-713 207
GKS-713 257
Solder
Solder
Connection
Connection
Solder
ø 2,45
ø 2,45 øø 33 ø3
ø3ø3
ø3,2
ø3,2
ø3,2
Connection
(.096) (.118) (.118) (.126)
(.096)
ø 2,45 (.118)
ø3 (.118)
(.118) (.126)
(.126)
ø3,2
ø3
(.096) (.118) (.118) (.126)
6
(.236) 0,2
7(.276)
40 (1.575) 0,2
7(.276) 23 (.906) 0,2
(.008)
23 (.906) (.008)
S-713 257 (.394)
10(.394) (.008)
0,2
107(.276) KS-713 23 17 (.669)
SE-503 KS-713 23 23 (.906) (.008)
10 (.394)
SE-503 KS-713 35 (for insertion with plug)
older KS-713 23
onnection SE-503
ø 2,45 ø 3 ø3 ø3,2
(.096) (.118) (.118) (.126)

7(.276) 0,2
23 (.906) (.008)
18 (.709)

10 (.394)
13 (.512)
(.276)

KS-713 23
(.276)

SE-503
7
7

Collar Height and Installation Height

GKS Installation Height


713 206/207 18 mm (.709)
713 256/257 13 mm (.512) GKS GKS
713 207 713 257

Mechanical Data Materials


Note:
Working Stroke: 4,0 mm (.157) Plunger: Steel, rhodium-plated
The Knurl on the Rotating Test
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated Probe guarantees sure fitting in the
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated Receptacle or in the Probe Plate.
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz) Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


Current Rating, Connection to KS: 5 - 8 A with Receptacle: ∅ 2,98 - 2,99 mm Tools:
Insertion and Extraction Tools for GKS
Current Rating, Conn. to Plunger: 8 A (.1173 - .1177) and KS see Page 118.
Ri typical, Connection to KS: < 30 mW without Receptacle: ∅ 2,66 mm (.1047)
Ri typical, Connection to Plunger: < 10 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
R = Rhodium
Spring Force
(dN)
Collar Height
(mm)
2 = Steel

Test Probe: G K S 7 1 3 2 0 6 2 2 5 R 1 5 0 7

Receptacle: K S – 7 1 3 2 3 K S – 7 1 3 3 5

Lamellar Plug: S E – 5 0 3
(for plugging onto the end of the Plunger)

76 All specifications are subject to change without prior notification


Technical Information Contents

Switching Probes Switching Probes

SKS-100 78

SKS-215 79

INGUN Switching Probes are so-called “closing probes”, i.e. the interrup-
ted circuit is closed when the plunger is activated. The plunger is pushed SKS-415 80
down past the actual switching point to provide the necessary contact
force. The stated rated current can be transferred in the state 2 (closed). SKS-425 81

Application Examples
SKS-419 82
– Presence-check of components on a PC-Board (see following section)
– Presence-check of the PC-Board on the Test Fixture
– Compact switching unit for assembly in many areas SKS-429 82
– Signal input for procedure check of moving items on automates and
other machines
– Electroless check with insulated tip

1. Plunger not activated, contact open, no current flow

Screw-in SKS from page 147 on


+
_

2. Plunger activated, contact closed, current flows

+
_

SKS
“Quick-exchange” Receptacle for Switching Probes

PKS/PSK
To simplify the changing of Switching Probes - especially in the case of
maintenance – so-called “Quick-exchange Receptacle” are available for
the most common series (i.e. SKS-215 and SKS-415/465).
Test Probes
Advantages
RF/Dipole

– One-time wiring of the


Receptacle at the time of
customizing the Test Fixture or Unit
– Insertion of the SKS from above
(Test Fixture need not be opened)
HSS

– Reduction of the maintenance costs


– No wiring faults in the case of
maintenance
customizing
Fixture
Tools

+ + +
_ _ _
Cable Test
Probes
SKS 100 Grid:
≥ 2,54 mm
Switching Probe ≥ 100 Mil
Installation Height: 16,4 / 19.1 mm (.646/ .752)
Switching Path: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
ø 0,35 ø 0,5 ø 0,8 (Peek) ø 1,37 ø 0,85 øs. tbl. ∅ ∅ (inch)
(.014) (.020) (.031) (.054) (.033)
0 02 ∅ 1,30 A
(.051)
3,6 (.142)
9,8 (.386) 25 (.984) 6,7 2 (.079)
(.264) 3 02 ∅ 1,00 A
43,4 (1.709)
(.039)
SKS-100 30x xxx A 2000 A
3 06 ∅ 1,00 A
(.039)
ø 1,37 (.054) (.033) ø 0,85 ø 1 ø 0,73
(.039) (.029)
3 52 ∅ 0,73 A
(.012) (.029)
0,3
9,8 (.386) 25 (.984) 6,1 5,3
(.240) (.209)
46,1 (1.815)
SKS-100 352 073 A 2000 A SKS-100 X02 100 ... SKS-100 352 073 ...
SKS -100 306 100 ... in KS-100 35 G
ø1,67(.066) in KS -100 35 G
ø1,85 (.073)

19,1 (.752)
16,4 (.646)
7,6
(.299)
30 (1.181)
KS-100 35 G

Collar Height and Installation Height


To adjust the Installation Height Receptacles
with a Press-ring are used. The Receptacles
can be inserted up to the Press-ring or with
the Press-ring pressed into the mounting hole.

Tip Installation Height Maximum


Style with KS (inch) Stroke (inch)
02 16,4 mm 6,3 mm
06 (.646) / var. (.248)
52 19,1 mm 6,0 mm
(.752) / var. (.236)

Mechanical Data Materials


Application Areas:
Switching Path: 4,0 mm (.157) + 0,2 (.008) Plunger: BeCu, gold-plated
• combined component test with
Recomm. Working Stroke: 5,0 mm (.197) Barrel: Bronze, gold-plated presence check
Maximum Stroke: 6,0 mm (.236) Spring: Steel, gold-plated • active switching element
resp. 6,3 mm (.248) Receptacle: Nickel-silver, gold-plated
Contact Terminal: Brass, gold-plated
Spring Force at Switch. Point: 1,0 N (3.6oz) Insulator: Peek
Spring Force at Work. Stroke: 2,0 N (7.2oz) Warning:
Mounting Hole Size Do not solder the cable to the crimp
when pressing the Pressring into the points of the Receptacle.
Mounting hole
Electrical Data in CEM 1 and FR 4: ∅ 1,70 - 1,75 mm
Current Rating: 3A (.0669 - .0689)
(see page 77) Press-ring as a Collar-stop Tools:
Insertion and Extraction Tools for SKS
in CEM 1: ∅ 1,68 - 1,69 mm (.0661-.0665)
and KS see Page 118.
in FR 4: ∅ 1,69 - 1,70 mm (.0665-.0669)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at Working
Collar Height
(mm)
Type

0 = Delrin Stroke (dN)


3 = BeCu

Test Probe: S K S 1 0 0 3 0 6 1 0 0 A 2 0 0 0 A

Receptacle: K S – 1 0 0 3 5 G

78 All specifications are subject to change without prior notification


Grid:
SKS 215

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Switching Probe
Installation Height: 10,0 mm (.394)
Switching Path: 1,5 mm (.059)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles
SKS-215

Material
Further Versions

Plating
Solder or Plug Connection (SE-215) Tip Style
∅ ∅ (inch)

Bead Probes
ø0,72 ø1,65 (.065) ø2 ø1 ø1,8 (.071)
(.028) Switching Point 8,5 ±0,2 (.079) (.039)
(.335 ±.008) 0 02 ∅ 1,80 A
(.071)

3 02 ∅ 1,80 A 1,00 (.039)


29,1 (1.146) 2 5 3 (.118)
(.071)
(.079) (.197)

Fine Pitch
44,6 (1.756)
3 03 ∅ 1,80 A
ø1,2 ø2 ø2 ø2 ø2,2 (.071)
(.047) (.079) (.079) KS-215 (.079) (.087)

3 05 A 0,80 (.031)
0,2 ∅ 0,64
(.118) 3 9 (.354) 5
(.025)
13 (.512) 27,2 (1.071) (.008)

Metric
Stand.
SE-215 for 3 05 ∅ 1,00 A
usage with SKS-215 (.039)

SKS-215 ... E 3 06 ∅ 1,80 N


Plug Connection (SE-415) (.071)

Solderable
Ø0,5 (.020)
3 19 ∅ 1,80 A
(.071)

6,5 (.256)
45,6 (1.795)

Short-stroke
ø0,4 ø1,2 ø1,4 ø2 Ø2,2
(.016) (.047) (.055) KS-215 (.079) (.087) Collar Height and Installation Height
The Installation Height of the Tip
10,2 (.402)

7,5 (.295) 0,2 (Dimension without KS) is determined by


2,2 (.087)

27.2 (1.071)
12,5 (.492)
(.008)
the Collar Height.
SE-415 for usage Collar Height Installation Height

Probes
Flying
with SKS-215 ... E
(without Receptacle)
Quick-exchange System with SKS-215 ... E
with KS
02 10,0 mm (.394)
Ø0,5
(.020)
Application Areas:
• combined component test with

DKS
6,5 (.256)
45,6 (1.795) presence check
• active switching element
Ø0,4 Ø2 Ø2,2
(.016) KS-215 S for usage with SKS-215 ... E (.079) (.087)
Warning:
Do not solder the cable to the crimp

SKS
8 0,2 points of the Receptacle.
(.315) (.008)
(.142) 3,6 39,5 (1.555)
The Receptacle KS-215 S enables easy
Mechanical Data Materials changing of the Switching Probe wit-

PKS / PSK
Switching Path: 1,5 mm (.059) + 0,2 (.008) Plunger: BeCu, gold- or nickel-plated hout removing the wiring connection.
Maximum Stroke: 5,0 mm (.197) (or gold-plated with Insulator Cap) This Receptacle can only be used with
SKS-215 ... E.
Spring Force: 0,8 / 1,5 / 3,0 N Barrel: Brass, gold-plated
Spring Force at Switch.Point:0,23N (0.8oz); Spring: Steel, gold-plated
0,45 N (1.6oz); 0,9 N (3.2oz) Receptacle: Brass, gold-plated Note:
RF / Dipole
Test Probes

The special Tool"SW/ZW GKS-112"


Spring Force at 80% Stroke: 0,8 N (2.9oz); Contact Terminal: Brass, gold-plated
must be used to install the Switching
1,5 N (5.4oz); 3,0 N (10.8oz) Probe (see Page 118).

Electrical Data Mounting Hole Size


Note:
Current Rating: 3A with Receptacle: s. KS-112 Page 50 Screw-in Version see SKS-215 M on
HSS

(see page 77) without Receptacle: ∅ 1,65 mm (.0650) Page 148.

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at 80%
Collar Height
(mm)
Type
(alternative E)
customizing

0 = Delrin N = Nickel Stroke (dN)


Fixture

3 = BeCu

Test Probe: S K S 2 1 5 3 0 2 1 8 0 A 3 0 0 2

K S – 2 1 5 K S – 2 1 5 S
Tools

Receptacle:

Lamellar Plug: S E – 2 1 5
Cable Test
Probes

All specifications are subject to change without prior notification 79


SKS 415 Grid:
≥ 3,50 mm
Switching Probe ≥ 140 Mil
Installation Height: 10,2 - 24,7 mm (.402 - .972)
Switching Path: 1,7 mm (.067)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
SKS-415 ... 2 ∅ ∅ (inch)

Solder or Plug Connection


Insulation Sleeve ø2,65 5,00 (.197)
ø0,5 ø3 ø1,8 ø2,3 0 02 A 2,30 (.091)
(.020) (.104) (.118) (.071) (.091) ∅ 3,00
(.118)

(Switching Path=1,7 mm) (.067) 3 (.118) 3 02 ∅ 1,80 A


10,2
(.071)
5,5 Switching Point =8,5±0,2 mm (.402)
(.217) (.335 ± .008)
37 (1.457)
ø0,4 ø1,2 ø1,4 3 02 ∅ 3,00 A
ø3 ø3,2
(.016) (.047) (.055) (.118)
(.118)
(.126)

7,5 (.295) 3 03 ∅ 2,30 A


12,5 (.492) KS-113 23 8 0,2 (.091)
23 (.906) (.315) (.008)
SE-415 for Application ø2,3 0,4
with SKS-415 ... 2
3 06 ∅ 1,00 A
(.039)

SKS-415 ... E
ø1,0 (.039) 3 06 ∅ 1,05 A
ø1,0 (.039) 4,6 (.040)

6,5 (.256)
ø1 ø2 6,5 (.256) 3 06 ∅ 2,30 A 4,00 (.157)
(.039) ø1,7(.079) ø2
ø1,2 ø3 ø3,2 (.091)
ø1 ø2 (.118)
(.047) (.067) (.079) (.126) ø3 ø3,2
(.039) (.079)
(.118) (.126)
(.098) 2,5 3 19 ∅ 2,30 A
(.091)
3 9,5 (.374) KS-113
(.098) 2,523 8 0,2
(.118) 10,2
SE-502 for Application 9,5 (.374)
23 (.906)
(.315)
KS-113 23 (.008) 8 0,2
(.402)
with SKS-415 ... E SE-502 for Application 23 (.906)
(.315) (.008) 3 53* ∅ 2,30 A
SE-415 KS with SKS-415 ... E (.091)
ø2,3 0,4
Quick-exchange System with SKS-415 ... 02 E 3 56* ∅ 1,00 A
(.039)
ø1,0 (.039)

3 56* ∅ 1,80 A
(.071)
6,5 (.256)
ø3 ø3,2
Ø1,2 (.047) (.118) (.126)
3 56* ∅ 2,30 A
(.091)

KS-415 S 8 0,2
(for SKS-415 ... 02 E) (.315) (.008) * Tip Length 9,5 mm (.374)
4,9 35 (1.378)
(.193)
10,4 (.409)

Collar Installation Height Installation Height Collar Height and Installation Height
2,2 (.087)

Height (without KS) (without KS) To adjust the Installation Height (Dimension
with Tip Style 02/03/06 with Tip Style 53/56 without KS) Test Probes with different
02 10,2 mm (.402) 16,7 mm (.657) Collar Heights are available.
05** 13,2 mm (.520) 19,7 mm (.776)
Note:
10** 18,2 mm (.717) 24,7 mm (.972) with KS The Receptacle can be used from Grid
** not usable with KS-415 S 4,50 mm (177 Mil) up.
Mechanical Data Materials
Screw-in Version:
Switching Path: 1,7 mm (.067) + 0,2 (.008) Plunger: BeCu, gold-plated see SKS-465 MF and SKS-465 SF on
Maximum Stroke: 5,2 mm (.205) (or gold-plated with Insulator Cap) Page 149/150.
Spring Force at Switch.Point: 0,7 N (2.5oz) Barrel: Brass, gold-plated The Receptacle KS-415 S enables easy
Spring Force 80% Stroke: 2,3 N (8.3oz) Spring: Steel, gold-plated changing of the Switching Probe SKS-
Receptacle: Brass, gold-plated 415 ... 02 E without removing the
wiring connection.
Electrical Data Mounting Hole Size
Current Rating: 5 A with Receptacle: ∅ 2,98 - 2,99 mm Tools:
(see page 77) (.1173 - .1177) Insertion and Extraction Tools for SKS
and KS see Page 118.
without Receptacle: ∅ 2,65 mm (.1043)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at 80%
Collar Height
(mm)
Type
(alternative E)
0 = Delrin Stroke (dN)
3 = BeCu

Test Probe: S K S 4 1 5 3 0 6 2 3 0 A 2 3 0 2 2

Receptacle: K S – 1 1 3 2 3 K S – 4 1 5 S

Lamellar Plugs: S E – 4 1 5 S E – 5 0 2 S E – 4 1 5 K S

80 All specifications are subject to change without prior notification


Grid:
SKS 425

e-type®
Probes
≥ 3,50 mm
≥ 140 Mil Switching Probe with long Stroke
Installation Height: 13,0 mm (.512)
Switching Path: 2,4 mm (.094)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
Connection for Plug SE-415 ∅ ∅ (inch)

Bead Probes
ø0,5 Insulation Sleeve ø2,65 ø3 ø1,8 ø2,3
(.020) (.104) (.118) (.071) (.091) 0 02 ∅ 3,00 A 5,00 (.197)
(.118)

5,5 3 (.118)
Switching Path=2,4 mm (.094) 3 04 ∅ 2,30 A
(.217) 13 (.512) (.091)

Fine Pitch
Switching Point =10,6±0,2 mm
(.417 ± .008)
SKS-425.....B 52,3 (2.059) 3 06 ∅ 2,30 A 4,00 (.157)
(.091)
ø1,0 (.039)

5,5

Metric
Stand.
SKS-425.....E ø3 ø3,2
(.217)
(.118) (.126)

8 0,2
KS-113 23 23 (.906) (.315) (.008)

Solderable
ø2,7 ø3,2 ø2,7 ø3,2
(.106) (.126)

Short-stroke
(.106) (.126)

2 1 2 (.079) 3 (.118) 5 (.197)


(.079) (.039)
DS-113-01 DS-113 02 DS-113 03 DS-113 05

Probes
Flying
Collar Height and Installation Height
SE-415 for usage with SKS-425 ... B SE-502 for usage with SKS-425 ... E The Installation Height of the Tip
13,2 (.520)
2,2 (.087)

ø0,4 ø1,2 ø1,4 ø1 ø2


(.039) (.079)
(Dimension without KS) is determined by
(.016) (.047) (.055)
the Collar Height.

DKS
7,5 (.295) (.098) 2,5
12,5 (.492) 9,5 (.374) Collar Installation Height
Height (without Receptacle)
02 13,0 mm (.512)
with KS

SKS
Mechanical Data Materials
Note:
Switching Path: 2,4 mm (.094) + 0,2 (.008) Plunger: BeCu, gold-plated
The Receptacle can be used from Grid

PKS / PSK
Maximum Stroke: 8,0 mm (.315) (or gold-plated with Insulator Cap) 4,5 mm (180 Mil) up.
Spring Force at Switch.Point: 0,9 N (3.2oz) Barrel: Brass, gold-plated
Spring Force 80% Stroke: 2,5 N (9.0oz) Spring: Steel, gold-plated
Receptacle: Brass, gold-plated Tools:
Insertion and Extraction Tools for GKS
RF / Dipole
Test Probes
and KS see Page 118.
Electrical Data Mounting Hole Size
Current Rating: 5A with Receptacle: ∅ 2,98 - 2,99 mm
(see page 77) (.1173 - .1177)
without Receptacle: ∅ 2,65 mm (.1043)
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at 80%
Collar Height
(mm)
Type
(alternative E)
0 = Delrin Stroke (dN)
3 = BeCu
customizing
Fixture

Test Probe: S K S 4 2 5 3 0 4 2 3 0 A 2 5 0 2 B

Receptacle: K S – 1 1 3 2 3

Spacers: D S – 1 1 3 0 2 D S – 1 1 3 0 3 D S – 1 1 3 0 5
Tools

Lamellar Plugs: S E – 4 1 5 S E – 5 0 2
Cable Test
Probes

All specifications are subject to change without prior notification 81


SKS 419 / 429 Grid:
≥ 7,5/10,0 mm
Switching Probe with long Stroke, high Stabilty ≥ 300/400 Mil
Installation Height: 27,0 mm (1.063)
Switching Path: 2,0 mm (.079)

Mounting and Functional Dimensions

ø2 ø5 ø5,5 ø3
(.079) (.197) (.217) (.118)

SKS-419
8 19 Delrin
(.315) (.748)
74 (2.913)

ø5,48 ø5,5 ø6
(.216) (.217) (.236)

KS-419 23
8 0,3
(.315) (.012)
48 (1.890)

ø2 ø7 ø8 ø3 ø5
(.079) (.276) (.315) (.118) (.197)

SKS-429
Delrin
8 19,1 (.752)
(.315)
81 (3.189)

ø7,98 ø8 ø8,5
(.314) (.315) (.335)

KS-429 23

8 0,3
57 (2.244) (.315) (.012)

SKS 419 SKS 429


Mechanical Data Mechanical Data
Switching Path: 2,0 mm (.079) + 0,2 (.008) Switching Path: 2,0 mm (.079) + 0,2 (.008)
Maximum Stroke: 14,0 mm (.551) Maximum Stroke: 16,0 mm (.630)
Spring Force at Switch.Point: 2,6 N (9.4oz) Spring Force at Switch.Point: 2,9N (10.5oz)
Spring Force 80% Stroke: 5,2 N (18.8oz) Spring Force 80% Stroke: 6,4 N (23.2oz)
Spring Force max. Stroke: 6,5 N (26.0oz) Spring Force max. Stroke: 8,0 N (31.0oz)

Electrical Data Electrical Data


Current Rating: 5A Current Rating: 5A
(see Page 77) (see page 77)

Mounting Hole Size Mounting Hole Size


with Receptacle: ∅ 5,49 mm (.2161) with Receptacle: ∅ 7,99 mm (.3146)
without Receptacle: ∅ 5,00 mm (.1969) without Receptacle: ∅ 7,00 mm (.2756)

Materials Materials
Plunger: BeCu, gold-plated Plunger: BeCu, gold-plated
with Insulator Cap (Delrin) with Insulator Cap (Delrin) Tools:
Barrel: Brass, gold-plated Barrel: Brass, gold-plated The special Insertion tools for SKS must
be used to install the Switching Probes
Spring: Steel, gold-plated Spring: Steel, gold-plated
(see Page 118).
Receptacle: Brass, gold-plated Receptacle: Brass, gold-plated

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at max.
Collar Height
(mm)
0 = Delrin Stroke (dN)

Test Probe: S K S 4 1 9 0 0 5 3 0 0 A 6 5 0 8

Test Probe: S K S 4 2 9 0 0 5 5 0 0 A 8 0 0 8

Receptacle for SKS-419: K S – 4 1 9 2 3

Receptacle for SKS-429 K S – 4 2 9 2 3

82 All specifications are subject to change without prior notification


Technical Information Contents

Pneumatic Test Probes and Pneumatic


Switching Probes Test Probes /
Switching Probes

PKS-355 M 84

PKS-388 M 85

PSK-350 M 86
Pneumatic Test Probes are operated with compressed air. Before activation, Pneumatic Switching Probe
the plunger is in the home position. On applying the compressed air, the
plunger shoots out. The spring inside the barrel retrieves the plunger after PKS-171 87
releasing the compressed air.
PKS-200 88
Application Examples
– Individual contacting of single test points
– Can be controlled individually or in groups PKS-220 89
– Contacting of test points, which are difficult to access
– Flexible application as a type of push-rod in Test Fixtures PKS-299 90
– Movement of components in explosive areas
(instead of Electro-Motors)
PKS-300 91
Advantages
– Fixtureless contacting possible PKS-399 92
– Later enhancement of test points (layout change) possible
– Individual set-up of the test procedures possible
PKS-420 93
– Quick set-up of flexible test requirements
– In the case of a small number of test points, cheap
alternative to a Test Fixture PKS Accessories 94+95
– High level of contacting accuracy due to short installation
height and stationary basic set-up

1. Compressed air 0 bar, Plunger at home-position


3
2 4
1 5
0 6

PKS/PSK
2
3
4
2. Compressed air 6 bar, Plunger shoots out, working-position
1 5
0 6 Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
PKS 355 M Grid:
≥ 3,5 mm
Screw-in Pneumatic Test Probe ≥ 140 Mil
Installation Height (with KS): 5,7 mm (.224)
Recommended Stroke: 6,0 mm (.236)

Mounting and Functional Dimensions Available Tip Styles

Material
MF 2,5 (.098) ø3,2 Further Versions

Plating
Ø2 2,2 (.087)
(.079) x0,35 (.014) (.126) x 2,6 (.102) Tip Style
∅ ∅ (inch)

01 ∅ 1,50 R
2 ***
5,2 (.205) (.059)
29,8 (1.173)
04
PKS-355 ... M 2 ** ∅ 1,30 R
** (.051)
Connection for Hose NW 1
Connection KL-300 Ø2,97 ø3 ø3,2 06
2 ** ∅ 1,00 A
(.117) (.118) (.126)
(.039)

33
2 ** ∅ 1,30 A
0,2 (.008) ** (.051)
9,7 (.382) 11 (.433)
91
38,2 (1.504) 2 ∅ 1,00 A
*
(.039)
KS-355 M - B
Collar Diameter:
* = 1,20 mm (.047) ** = 1,30 mm (.051)
Assembly PKS-355 M with quick-exchange System KS-355 M - B *** = 1,50 mm (.059) **** = 1,80 mm (.071)

5,7 (.224)
43,7 (1.720)

max. stroke 10
(.394)
15,7
(.618)

Contact Force
F[N] (Ounces)

Disp. Range (±20%)


1,0 (3.6) Note:
0,72 (2.6) (.118)
Electrical and pneumatic connections
3
0,6 (2.2) KL-300 8
are carried out only once at the time
0,5 (1.8) (.315) of customizing. The exchangeable unit
0,48
(1.7)
0,35 (1.3) PKS-355 M is screwed into the ready-
wired and pneumatically connected
Stroke [mm] up Receptacle KS-355 M-B. The Test
2 4 6 8 10 (inch) Probe can be changed from above.
(.079) (.157) (.236) (.315) (.394)
Max.
The Test Fixture must not be opened.
Operating
Stroke Stroke The wiring and pneumatic connections
are not affected.

Mechanical Data Materials Note:


Working Stroke: 6,0 mm (.236) Plunger: Steel, rhodium- or gold-plated Pneumatic Accessories and general
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated Instructions see Page 94/95.
Cont. Force at Work.Stroke: 0,6 N (2.2oz) Restoring Spring: Steel, gold-plated
Operating Medium: Compressed Air Receptacle: Brass, gold-plated Note to PKS-355 M and KS-355 M-B:
(filtered, oil-free) O-Rings: Perbunan PKS-355 M are screwed into
Operating Pressure: 6 bar (86 psi) KS-355 M-B using special tools (see
Page 170/171).).
Electrical Data Mounting Hole Size for Receptacle
Recommended Screw-in Torque:
Current Rating: 1-2A in CEM 1: ∅ 3,15 - 3,17 mm (.1240-.1248)
Min.: 10 Ncm / Max.: 20 Ncm
Ri typical: < 30 mW in FR 4: ∅ 3,17 - 3,18 mm (.1248-.1252)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

2 = Steel R = Rhodium

Test Probe: P K S 3 5 5 2 0 1 1 5 0 R 0 6 0 2 M

Receptacle for PKS-355 M: K S – 3 5 5 M-B

Clip Connection with Solder Terminal for KS-355: K L – 3 0 0

84 All specifications are subject to change without prior notification


Grid:
PKS 388 M

e-type®
Probes
≥ 5,08 mm
≥ 200 Mil Screw-in Pneumatic Test Probe
Installation Height (with KS): 6,1 mm (.240)
Recommended Stroke: 12,0 mm (.472)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles
ø3 M 3,5 ø4,2 SW3

Material
Further Versions

Plating
(.079) (.138) (.165) (.118) Tip Style
∅ ∅ (inch)

Bead Probes
01 ∅ 2,00 R
(.213) 2 **
5,4 (.079)
43,1 (1.697)
PKS-388 ... M
3 02 ∅ 2,50 A
(.098)
Connection for Hose NW 1

Fine Pitch
Connection KL-300 ø3,97 ø4 ø4,3 04
(.156) (.157) (.169) 2 ** ∅ 1,30 R 2,00 (.079)
(.051)

15*
2 ** ∅ 2,00 A
0,4 (.016) (.079)
9,7 (.382) 11 (.433)
50,7 (1.996)

Metric
Stand.
* pressed-in HM-Tip,
KS-388 M - 1 Installation Height with KS: 7,1 mm (.280)
** Collar Diameter: 2,0 mm (.0799)

Assembly PKS-388 M with quick-exchange System KS-388 M-1 Available Tip Styles
Special Versions without Collar

Solderable
Material
Further Versions

Plating
6,1 (.240) Tip Style
56,4 (2.220)
∅ ∅ (inch)

01 ∅ 1,50 R
max. stroke 20 2 ***
(.059)

Short-stroke
(.787)
26,1 (1.028)
04
2 *** ∅ 1,50 R
Contact Force (.059)
F[N] (Ounces)
05
Disp. Range (±20%) 3 *** ∅ 1,30 A
3 (.118) (.051)
2,5 (9.0) KL-300 8

Probes
Flying
2,3 (8.3) (.315) *** Shaft Diameter 1,50 mm (.059)
2,0 (7.2)
2,0 (7.2)
1,7 (6.1) Note:
1,5 (5.4) For High-Current Applications up to
1,4 (5.0) 1,3 (4.7) 10 A order with Special Designation
1,0 (3.6) "MH".

DKS
0,5 (1.8)
Stroke [mm] Note:
(inch) Electrical and pneumatic connections
2 4 6 8 10 12 14 16 18 20 are carried out only once at the time
(.079) (.236) (.394) (.551) (.709)
of customizing. The exchangeable unit

SKS
Operating Max. Stroke PKS-388 M is screwed into the ready
Stroke
wired and pneumatically connected
up Receptacle KS-388 M-1. The Test
Probe can be changed from above.
The Test Fixture must not be opened.

PKS / PSK
Mechanical Data Materials The wiring and pneumatic connections
Working Stroke: 12,0 mm (.472) Plunger: Steel or BeCu, are not affected.
Maximum Stroke: 20,0 mm (.787) rhodium- or gold-plated Pneumatic Accessories and general
Cont. Force at Work. Stroke: 1,7 N (6.1oz) Barrel: Brass, gold-plated Instructions see Page 94/95.
Operating Medium: Compressed Air Restoring Spring: Steel, gold-plated
RF / Dipole
Test Probes

(filtered, oil-free) Receptacle: Brass, gold-plated Note to PKS-388 M and KS-388 M-1:
Operating Pressure: 6 bar (86 psi) O-Rings: Perbunan PKS-388 M are screwed into KS-388
M-1 using special tools (see Page
170/171).
Electrical Data Mounting Hole Size
Current Rating: 2 - 3 A in CEM 1 and FR 4: ∅ 4,00 - 4,02 mm Recommended Screw-in Torque:
HSS

Ri typical: < 30 mW (.1575 - .1583) Min.: 10 Ncm / Max.: 20 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
customizing

2 = Steel R = Rhodium
Fixture

3 = BeCu

Test Probe: P K S 3 8 8 2 0 1 2 0 0 R 1 7 0 2 M

Receptacle for PKS-388: K S – 3 8 8 M-1


Tools

Clip Connection with Solder Terminal: K L – 3 0 0


Cable Test
Probes

All specifications are subject to change without prior notification 85


PSK 350 M Grid:
≥ 3,5 mm
Screw-in Pneumatic Switching Probe (opener) ≥ 140 Mil
Installation Height (with KS): 5,7 mm (.224)
Switching Path: 6,0 mm (.236)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Ø0,45 Ø2 MF 2,5 (.098) ø3,2 2,2 (.087)
(.018) (.079) x0,35 (.014) (.126) x 2,6 (.102)
01 ∅ 1,50 R
2 ***
(.059)

5,2 (.205)
3 02 ∅ 2,00 A
6,6 29,6 (1.165) (.079)
(.260)
PSK-350 ... M - 6 04
2 ** ∅ 1,30 R
Connection for Hose NW 1 ** (.051)
Connection KL-300 Ø2,97 ø3 ø3,2
06
Insulation Sleeve (.117) (.118) (.126) 2 ** ∅ 1,00 A
(.039)

33
2 ** ∅ 1,30 A
Connection for 2nd wire 0,2 (.008) ** (.051)
9,7 (.382) 11 (.433)
38,2 (1.504) 91
2 ∅ 1,00 A
KS-350 M - 6 - B *
(.039)

Assembly PSK-350 M with quick-exchange System KS-350 M-6-B Collar Diameter:


* = 1,20 mm (.047) ** = 1,30 mm (.051)
*** = 1,50 mm (.059) **** = 1,80 mm (.071)

5,7 (.224)
43,7 (1.720)

max. stroke 10
(.394) Functionality:
15,7 The pneumatic Switching Probe
(.618)
PSK 350 is designed as an „opener“.
In the home position there is an electric
Contact Force
F[N] (Ounces)
contact between the Pneumatic Probe
and the Terminal of the Receptacle.
After 6 mm (.236) Stroke this connec-
Disp. Range (±20%)
(.118)
tion is interrupted.
1,0 (3.6) 3
0,72 (2.6) KL-300 8
(.315)
0,6 (2.2) Note:
0,5 (1.8)
0,48 Electrical and pneumatic connections
0,35 (1.3)
(1.7) are carried out only once at the time
Stroke [mm]
of customizing. The exchangeable unit
1 2 3 4 5 6 7 8 9 10 (inch) PSK-350 M is screwed into the ready
(.079) (.157) (.236) (.315) (.394) wired and pneumatically connected up
Operating Max. Receptacle KS-350 M-6-B. The Test
Stroke
Stroke Probe can be changed from above.
The Test Fixture must not be opened.
The wiring and pneumatic connections
Mechanical Data Materials are not affected.
Switch. Path/Work. Stroke: 6,0 mm (.236) Plunger: Steel, rhodium- or gold-plated
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated Pneumatic Accessories and general
Cont. Force at Work.Stroke: 0,6 N (2.2oz) Restoring Spring: Steel, gold-plated Instructions see Page 94/95).
Operating Medium: Compressed Air Receptacle: Brass, gold-plated
(filtered, oil-free) O-Rings: Perbunan Note to PSK-350 M and KS-350 M-6-B:
Operating Pressure: 6 bar (86 psi) Insulation: Peek PSK-350 M are screwed into KS-350
Terminal: Brass, gold-plated M-6-B using special tools (see Page
170/171).
Electrical Data Mounting Hole Size for Receptacle
Recommended Screw-in Torque:
Current Rating: 1-2A in CEM 1: ∅ 3,15 - 3,17 mm (.1240-.1248)
Min.: 10 Ncm / Max.: 20 Ncm
Ri typical: < 30 mW in FR 4: ∅ 3,17 - 3,18 mm (.1248-.1252)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

2 = Steel R = Rhodium
3 = CuBe

Test Probe: P S K 3 5 0 2 0 4 1 3 0 R 0 6 0 2 M-6

Receptacle for PSK-350 ... M-6: K S – 3 5 0 M-6-B

Clip-Connection with Solder Terminal for KS-350: K L – 3 0 0

86 All specifications are subject to change without prior notification


Grid:
PKS 171

e-type®
Probes
≥ 1,91 mm
≥ 75 Mil Pneumatic Test Probe
Installation Height: 5,5 mm (.217)
Recommended Stroke: 6,0 mm (.236)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

(.622)
15,8

Material
Further Versions

Plating
ø1,5 ø1,7 øs.tbl. Tip Style
Connection for Hose NW 1 ∅ ∅ (inch)

(.228)
(.059) (.067)

Bead Probes
5,8
2 04* ∅ 1,00 A
7 (.039)
5,5
(.276) (.217)
40 (1.575)
PKS-171 Type A 2 14* ∅ 0,50 A
ø1,8 ø2,0 PKS-171 ...A (.020)
(.071) (.079)

Fine Pitch
in
KS-171
KS-171 3 19 ∅ 1,50 A
(.059)
11 0,3
(.433) (.012)
27,5 (1.083) 2 91* ∅ 1,00 A
(.039)

Metric
Stand.
* Diameter of Collar: 1,3 mm (.051)

M1,4 ø1,48 ø2 SW1,7


(.055) (.058) (.079) (.067) øs.tbl.

Solderable
(.622)
15,8
1,5 (.276) 5,3
32,5 (1.280) (.209)

(.228)
PKS-171 ... M 5,8

Connection for Hose NW 1 ø1,8 ø1,85 ø2,0

Short-stroke
(.071) (.073) (.079)

PKS-171 ... M
7 0,3 (.012) in
(.276) 11 KS-171 AM
(.433)
38 (1.496)
KS-171 AM

Probes
Flying
PKS-171
Contact Force
F[N] (Ounces) Note to PKS-171 M and KS-171 AM:
PKS-171 M are screwed into KS-171
AM using special tools (see Page

DKS
Disp. Range (±20%)
170/171).
0,4 (1.4) 0,36 (1.3)
Recommended Screw-in Torque:
0,3 (1.1)
0,23 (.8)
Min.: 2 Ncm / Max.: 3 Ncm
0,24 (.9)

SKS
Stroke [mm]
(inch) Warning:
1 2 3 4 5 6 7 8 9 10 Do not solder the cable to the crimp
(.039)(.079)(.118)(.157)(.197)(.236)(.276)(.315)(.354)(.394)
Operating Max. Stroke
points of the Receptacle.
Stroke

PKS / PSK
Mechanical Data Materials Note:
Switch. Path/Work. Stroke: 6,0 mm (.236) Plunger: Steel, gold-plated The assembly in Grid 1,91 mm (75
Mil) is only possible up to a double
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated
row, and then only without use of
Cont. Force at Work.Stroke: 0,3 N (1.1oz) Restoring Spring: Steel, gold-plated Receptacles.
Operating Medium: Compressed Air Receptacle: Brass, gold-plated
RF / Dipole
Test Probes

(filtered, oil-free) O-Rings: Perbunan


Operating Pressure: 6 bar (86 psi) Note:
The Receptacles can be used from Grid
Mounting Hole Size 2,54 mm (100 Mil) up.
Electrical Data with Receptacle KS-171:
Current Rating: 1 - 2 A ∅ 1,79 - 1,80 mm (.0705 - .0709)
Note:
HSS

Ri typical: < 30 mW with Receptacle KS-171 AM:


Pneumatic Accessories and general
∅ 1,80 - 1,82 mm (.0709 - .0717)
Instructions see Page 94/95.
without Receptacle: ∅ 1,49 mm (.0587)
customizing

Ordering Example
Fixture

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Type
Material (1/100 mm) A = Gold (dN) (mm) alternative
2 = Steel „M“
3 = BeCu

Test Probe: P K S 1 7 1 2 0 4 1 0 0 A 0 3 0 2 A
Tools

Receptacles for PKS-171: K S – 1 7 1 K S – 1 7 1 A M


Cable Test
Probes

All specifications are subject to change without prior notification 87


PKS 200 Grid:
≥ 2,54 mm
Pneumatic Test Probe ≥ 100 Mil
Installation Height: 5,5 mm (.217)
Recommended Stroke: 6,0 mm (.236)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Connection for Hose NW 1 ø2 ø2,2 øs.tbl. Tip Style
(.079) (.087) ∅ ∅ (inch)

01 ∅ 1,50 R
2 ***
7 5,5 (.059)
(.276) (.217)
40 (1.575)
04
PKS-200 Type A 2 ** ∅ 1,30 R
ø2,4 ø2,6 ** (.051)
(.094) (.102)
06
2 ** ∅ 1,00 A
(.039)
10,6 0,4
(.417) (.016) 33
27,5 (1.083) 2 ** ∅ 1,30 A
** (.051)
KS-200
91
2 ∅ 1,00 A
Connection for Hose NW 1 *
(.039)
Connection KL-300 ø2 ø2,2
(.079) (.087) Collar Diameter:
* = 1,20 mm (.047) ** = 1,30 mm (.051)
*** = 1,50 mm (.059) **** 1,80 mm (.071)
9,7 5,5
(.382) (.217)
42,7 (1.681)

PKS-200 Type B

3 (.118)
KL-300 8
(.315)

PKS-200
Contact Force
F[N] (Ounces)

Disp. Range (±20%)


1,0 (3.6)
0,72 (2.6)
0,6 (2.2)
0,5 (1.8)
Warning:
0,48 (1.7) 0,35 (1.3) Do not solder the cable to the crimp
points of the Receptacle.
Stroke [mm]
(inch)
1 2 3 4 5 6 7 8 9 10
(.039)(.079)(.118)(.157)(.197)(.236)(.276)(.315)(.354)(.394) Note:
Operating Max. Stroke The assembly in Grid 2,54 mm (100
Stroke Mil) is only possible up to a double
row, and then only without use of
Mechanical Data Materials Receptacles and KL-300. Then pre-
Working Stroke: 6,0 mm (.236) Plunger: Steel, rhodium- or gold-plated wired PKS-200 ... V (with flexible Wire
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated AWG 34, Length 500 mm (20.000“))
must be used.
Cont. Force at Work.Stroke: 0,6 N (2.2oz) Restoring Spring: Steel, gold-plated
Operating Medium: Compressed Air Receptacle: Brass, gold-plated
(filtered, oil-free) O-Rings: Perbunan Note:
Operating Pressure: 6 bar (86 psi) The Receptacles and KL-300 can be
used from Grid 3,00 mm (120 Mil) up.
Electrical Data Mounting Hole Size
Current Data: 1 - 2 A with Receptacle: ∅ 2,38 - 2,39 mm Note:
Ri typical: < 30 mW (.0937 - .0941) Pneumatic Accessories and general
Instructions see Page 94/95.
without Receptacle: ∅ 2,00 mm (.0787)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
2 = Steel R = Rhodium B or V)

Test Probe: P K S 2 0 0 2 0 1 1 5 0 R 0 6 0 2 A

Receptacle for PKS-200: K S – 2 0 0

Clip Connection with Solder Terminal K L – 3 0 0


for Series 200:

88 All specifications are subject to change without prior notification


Grid:
PKS 220

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil Pneumatic Test Probe
Installation Height: 5,5 mm (.217)
Recommended Stroke: 6,0 mm (.236)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Connection for Hose NW 1 ø2,3 øs.tbl. Further Versions

Plating
ø2,2
(.087) (.091) Tip Style
∅ ∅ (inch)

Bead Probes
01 ∅ 1,50 R
7 5,5 2 **
(.276) (.217) (.059)
40 (1.575)
PKS-220 Type A
ø3 ø3,2 3 03 ∅ 2,00 R
(.118) (.126) (.079)

Fine Pitch
04
2 ∅ 1,30 R
*
10,6 0,4 (.051)
(.417) (.016)
27,5 (1.083)
05
2 *** ∅ 1,00 A
KS-220 (.039)

Metric
Stand.
Connection for Hose NW 1
2 06 ∅ 2,50 A
Connection KL-300 ø2,2 ø2,3 (.098)
(.087) (.091)

3 06 ∅ 2,00 R
(.079)
9,7 5,5

Solderable
(.382) (.217)
42,7 (1.681) 2 07 ∅ 2,00 R
(.079)
PKS-220 Type B
91
2 ** ∅ 1,00 N
** (.039)

Short-stroke
Collar Diameter:
3 (.118)
* = 2,00 mm (.079) ** = 1,50 mm (.059)
KL-300 8
*** = 1,30 mm (.051) **** 1,20 mm (.047)
(.315)

PKS-220
Contact Force

Probes
Flying
F[N] (Ounces)

1,5 (5.4)
Disp. Range (±20%)
1,2 (4.3)
0,96 (3.5)
1,0 (3.6)
0,8 (2.8)

DKS
0,5 (1.8) 0,64 (2.3) 0,55 (2)

Stroke [mm]
(inch)
2 4 6 8 10

SKS
(.079) (.157) (.236) (.315) (.394)
Operating Max. Stroke Warning:
Stroke
Do not solder the cable to the crimp
points of the Receptacle.
Mechanical Data Materials

PKS / PSK
Working Stroke: 6,0 mm (.236) Plunger: Steel or BeCu,
Note:
Maximum Stroke: 10,0 mm (.394) rhodium- or gold-plated The assembly in Grid 2,54 mm (100
Cont. Force at Work.Stroke: 0,8 N (2.9oz) Barrel: Brass, gold-plated Mil) is only possible up to a dou-
Operating Medium: Compressed Air Restoring Spring: Steel, gold-plated ble row, and then only without use
(filtered, oil-free) Receptacle: Brass, gold-plated of Receptacles and KL-300. The
RF / Dipole
Test Probes

Operating Pressure: 6 bar (86 psi) O-Rings: Perbunan Receptacle and KL-300 can be used
from Grid 3,5 mm (140 Mil) up.
Electrical Data Mounting Hole Size
Current Data: 2 - 3 A with Receptacle: ∅ 2,98 - 2,99 mm Note:
Ri typical: < 30 mW (.1173 - .1177) Pneumatic Accessories and general
Instructions see Page 94/95.
HSS

without Receptacle: ∅ 2,20 mm (.0866)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
customizing

2 = Steel R = Rhodium B)
Fixture

3 = BeCu

Test Probe: P K S 2 2 0 2 0 1 1 5 0 R 0 8 0 2 A

Receptacle for PKS-220: K S – 2 2 0


Tools

Clip Connection with Solder Terminal K L – 3 0 0


for Series 220:
Cable Test
Probes

All specifications are subject to change without prior notification 89


PKS 299 Grid:
≥ 3,50 mm
Pneumatic Test Probe ≥ 140 Mil
Installation Height: 5,5 mm (.217)
Recommended Stroke: 12,0 mm (.472)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
Connection for Hose NW 1 ø3 ø3,2 øs.tbl. ∅ ∅ (inch)
(.118) (.126)
Connection KL-300
01 ∅ 2,00 R
2 **
(.079)

9,7 5,5 3 02 ∅ 2,50 A


(.382) (.217) (.098)
54,4 (2.142)
PKS-299 Type B 04
2 ** ∅ 1,30 R 2,00 (.079)
ø3,4 ø3,6 (.051)
(.134) (.142)
15*
2 ** ∅ 2,00 A
(.079)

0,4
* pressed-in HM-Tip, Installation Height 6,5 mm (.256)
39,2 (1.543) (.016)
** Collar Diameter: 2,0 mm (.079)
KS-299

Available Tip Styles


3 (.118) Special Versions without Collar

Material
KL-300 8 Further Versions

Plating
(.315) Tip Style
∅ ∅ (inch)

01 ∅ 1,50 R
PKS-299 2 ***
(.059)
Contact Force
F[N] (Ounces)
04
2 *** ∅ 1,50 R
Disp. Range (±20%)
(.059)
2,5 (9.0)
2,3 (8.3) 05
2,0 (7.2) 3 *** ∅ 1,30 A
2,0 (7.2) (.051)
1,7 (6.1)
1,5 (5.4) *** Shaft Diameter: 1,50 mm (.059)
1,4 (5.0) 1,3 (4.7)
1,0 (3.6)

0,5 (1.8)
Stroke [mm]
(inch)
2 4 6 8 10 12 14 16 18 20
(.079) (.236) (.394) (.551) (.709) Warning:
Operating Max. Stroke Do not solder the cable to the crimp
Stroke
points of the Receptacle.

Mechanical Data Materials Note:


Working Stroke: 12,0 mm (.472) Plunger: Steel or BeCu, For High-Current Applications up to
Maximum Stroke: 20,0 mm (.787) rhodium- or gold-plated 10 A, order with Special Designation
Cont. Force at Work.Stroke: 1,7 N (6.1oz) Barrel: Brass, gold-plated „BH“ (Terminal „B“).
Operating Medium: Compressed Air Restoring Spring: Steel, gold-plated
(filtered, oil-free) Receptacle: Brass, gold-plated Note:
Operating Pressure: 6 bar (86 psi) O-Rings: Perbunan The Receptacle can be used from Grid
4,00 mm (160 Mil) up.
Electrical Data Mounting Hole Size
Current Rating: 2 - 3 A with Receptacle: ∅3,38 - 3,39 mm Note:
(see Note below) (.1331 - .1335) Pneumatic Accessories and general
Instructions see Page 94/95.
Ri typical: < 30 mW without Receptacle: ∅ 3,00 mm (.1181)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
2 = Steel R = Rhodium B or BH)
3 = BeCu

Test Probe: P K S 2 9 9 2 0 1 2 0 0 R 1 7 0 2 B

Test Probe for usage up to 10 A: P K S 2 9 9 2 0 4 1 3 0 R 1 7 0 2 BH

Receptacle for PKS-299: K S – 2 9 9

Clip connection with Solder Terminal: K L – 3 0 0

90 All specifications are subject to change without prior notification


Grid:
PKS 300

e-type®
Probes
≥ 3,50 mm
≥ 140 Mil Pneumatic Test Probe
Installation Height: 5,5 mm (.217)
Recommended Stroke: 6,0 mm (.236)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles
Connection for Hose NW 1 ø3 ø3,2 øs.tbl.

Material
Further Versions

Plating
(.118) (.126) Tip Style
∅ ∅ (inch)

Bead Probes
01 ∅ 2,00 R
2 **
7 5,5 (.079)
(.276) (.217)
40 (1.575)
04
PKS-300 Type A 2 ** ∅ 1,30 R 2,00 (.079)
(.051)
ø3,4 ø3,6

Fine Pitch
(.134) (.142)
05
2 ** ∅ 2,50 R 1,30 (.051)
KS-300 (.098)

10,6 0,4
06 2,50 (.098)
(.417) (.016) 2 ** ∅ 1,30 A
3,50 (.138)
27,5 (1.083) (.051)

Metric
Stand.
Connection for Hose NW 1 15*
2 ** ∅ 2,00 A
(.079)
Connection KL-300 ø3 ø3,2
(.118) (.126)
33
2 ** ∅ 1,30 A
(.051)

Solderable
91
9,7 5,5 2 ** ∅ 1,30 A
(.051)
(.382) (.217)

42,7 (1.681)
* pressed-in HM-Tip, Installation Height 6,5 mm (.256)
** Collar Diameter: 2,0 mm (.079)
PKS-300 Type B

Short-stroke
PKS-300
Contact Force
F[N] (Ounces) Disp. Range (±20%)

2,0 (7.2) 3 (.118)


1,9 (6.9) 1,8 (6.5)
KL-300 8
(.315)

Probes
Flying
1,5 (5.4)

1,25 (4.5)
1,2 (4.3)
1,0 (3.6)
Warning:
Do not solder the cable to the crimp
0,5 (1.8) points of the Receptacle.

DKS
Stroke [mm]

1 2 3 4 5 6 7 8 9 10
(inch) Note:
(.079) (.157) (.236) (.315) (.394) For High-Current Applications up to
Operating Max. Stroke 10 A, order with Special Designation
Stroke
„AH“ (Terminal „A“) resp. „BH“

SKS
Mechanical Data Materials (Terminal „B“).
Working Stroke: 6,0 mm (.236) Plunger: Steel, rhodium- or gold-plated
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated Note:
Contact Force at Work.Stroke: 1,1 N (4.0oz) Restoring Spring: Steel, gold-plated The Receptacle can be used from Grid

PKS / PSK
4,00 mm (160 Mil) up.
or 1,5 N (5.4oz) Receptacle: Brass, gold-plated
Operating Medium: Compressed Air O-Rings: Perbunan
(filtered, oil-free) Note:
Operating Pressure: 6 bar (86 psi) Pneumatic Accessories and general
Instructions see Page 94/95.
RF / Dipole
Test Probes

Electrical Data Mounting Hole Size


Current Rating: 2-3A with Receptacle: 3,38 - 3,39 mm
∅ *** Note:
(up to 10 A see Note below) (.1331 - .1335) Tip 15, 01, 91 F = 1,1 N (4.0oz)
Tip 04, 05, 06, 33 F = 1,5 N (5.4oz)
Ri typisch: < 30 mW without Receptacle: ∅ 3,00 mm (.1181)
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
2 = Steel R = Rhodium AH, B, BH)
customizing
Fixture

Test Probe: P K S 3 0 0 2 0 1 2 0 0 R 1 1 0 2 A

Test Probe for usage up to 10 A: P K S 3 0 0 2 0 6 1 3 0 A 1 5 0 2 AH

Receptacle for PKS-300: K S – 3 0 0


Tools

Clip Connection with Solder Terminal K L – 3 0 0


for Series 300:
Cable Test
Probes

All specifications are subject to change without prior notification 91


PKS 399 Grid:
≥ 4,50 mm
Pneumatic Test Probe ≥ 177 Mil
Installation Height: 5,5 mm (.217)
Recommended Stroke: 12,0 mm (.472)

Mounting and Functional Dimensions Available Tip Styles

Material
Connection for Hose NW 1 Further Versions

Plating
Tip Style
Connection KL-300 ø4 ø4,2 øs.tbl. ∅ ∅ (inch)
(.157) (.165)

01 ∅ 2,00 R
2 **
(.079)
9,7 / 10,5 5,5
(.382 / .413)
54,4 / 55,2
(.217) 3 02 ∅ 2,50 A
(.098)
(2.142 / 2.173)
PKS-399 Type 1: with Connection for Hose NW 1 04
2 ** ∅ 1,30 R 2,00 (.079)
PKS-399 Type 2: with Connection for Hose NW2 (lengths see 2nd value) (.051)

ø4,5 ø4,7 2 15* ∅ 2,00 A


(.177) (.185) (.079)

* pressed-in HM-Tip, Installation Height 6,5 mm (.256)


** Collar Diameter: 2,0 mm (.079)
0,4
3 (.118)
39,2 (1.543) (.016)
KL-300 8
(.315) KS-399

Available Tip Styles


PKS-399
Contact Force Special Versions without Collar
F[N] (Ounces)

Material
Further Versions

Plating
Tip Style
Disp. Range (±20%) ∅ ∅ (inch)
6,0 (21.7)
2,0 (7.2) 01 ∅ 1,50 R
5,0 (18.1) 2 ***
(.059)
4,2 (15.2)
1,3 (4.7)
04
3,0 (10.8) 1,4 (5.0) 2 *** ∅ 1,50 R
(.059)
2,0 (7.2)
05
1,0 (3.6) 3 *** ∅ 1,30 A
Stroke [mm] (.051)
(inch)
2 4 6 8 10 12 14 16 18 20 *** Shaft Diameter: 1,50 mm (.059)
(.079) (.236) (.394) (.551) (.709)
Operating Max. Stroke
Stroke

**** Note: Warning:


Tip 01, 15 F = 3,7 N (13.4oz) Do not solder the cable to the crimp
Tip 02, 04, 05 F = 4,2 N (15.2oz) points of the Receptacle.

Mechanical Data Materials


Note:
Working Stroke: 12,0 mm (.472) Plunger: Steel or BeCu,
For High-Current Applications up to
Maximum Stroke: 20,0 mm (.787) rhodium- or gold-plated 10 A, order with Special Designation
Cont. Force at Work.Stroke: 3,7 N (13.4oz) Barrel: Brass, gold-plated „1H“ (Terminal „1“) resp. „2H“
or 4,2 N (15.2oz)**** Restoring Spring: Steel, gold-plated (Terminal „2“).
Operating Medium: Compressed Air Receptacle: Brass, gold-plated
(filtered, oil-free) O-Rings: Perbunan Note:
Operating Pressure: 6 bar (86 psi) The Receptacle can be used from Grid
5,08 mm (200 Mil) up.
Electrical Data Mounting Hole Size
Current Rating: 2-3A with Receptacle: ∅4,48 - 4,49 mm Note:
(up to 10 A see Note below) (.1764 - .1768) Pneumatic Accessories and general
Instructions see Page 94/95.
Ri typisch: < 30 mW without Receptacle: ∅ 4,00 mm (.1575)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
2 = Steel R = Rhodium 2 or 2H)

Test Probe: P K S 3 9 9 2 0 1 2 0 0 R 3 7 0 2 1

Test Probe for usage up to 10 A: P K S 3 9 9 2 0 4 1 3 0 R 4 2 0 2 1H

Receptacle for PKS-399: K S – 3 9 9

Clip Connection with Solder Terminal for Type 1: K L – 3 0 0

92 All specifications are subject to change without prior notification


Grid:
PKS 420

e-type®
Probes
≥ 4,50 mm
≥ 177 Mil Pneumatic Test Probe
Installation Height: 5,5 mm (.217)
Recommended Stroke: 6,0 mm (.236)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Connection for Hose NW 1 Tip Style
∅ ∅ (inch)

Bead Probes
Connection KL-300
ø4 ø4,2
01 ∅ 2,00 R
(.157) (.165) øs.tbl. 2 **
(.079)

04 ∅ 1,30 R 2,00
2 ** (.079)
9,7 / 10,5 (.051)
5,5

Fine Pitch
(.382 / .413) (.217)
42,7 / 43,5 1,30
2 05 ∅ 2,50 R
**
(.051)
(1.681 / 1.713) (.098)

PKS-420 Type 1: with Connection for Hose NW 1 (.098)


06 2,50
2 ** ∅ 1,30 A
PKS-420 Type 2: with Connection for Hose NW2 (lengths see 2nd value) 3,50 (.138)
(.051)

Metric
Stand.
ø4,5 ø4,7 15*
2 ** ∅ 2,00 A
(.177) (.185) (.079)

33
2 ** ∅ 1,30 A
(.051)
0,4

Solderable
27,5 (1.083) (.016) 91
KS-420 2 ** ∅ 1,30 A
(.051)

* pressed-in HM-Tip, Installation Height 6,5 mm (.256)


** Collar Diameter: 2,0 mm (.079)

Short-stroke
PKS-420
Contact Force
F[N] (Ounces)
Disp. Range (±20%)

5,0 (18.1) 4,8 (17.3)

3 (.118)

Probes
Flying
4,0 (14.5) KL-300 8
3,7 (13.4)
(.315)
3,0 (10.8) 3,2 (11.6)

Warning:
2,0 (7.2)
Do not solder the cable to the crimp
1,0 (3.6) points of the Receptacle.

DKS
Stroke [mm]
(inch)
1 2
(.079)
3 4
(.157)
5 6
(.236)
7 8
(.315)
9 10
(.394)
Note:
Operating Max. Stroke For High-Current Applications up to
Stroke 10 A, order with Special Designation
„1H“ (Terminal „1“) resp. „2H“
(Terminal „2“).

SKS
Mechanical Data Materials
Working Stroke: 6,0 mm (.236) Plunger: Steel, rhodium- or gold-plated
Maximum Stroke: 10,0 mm (.394) Barrel: Brass, gold-plated Note:
Cont. Force at Work.Stroke: 3,7 N (13.4oz) Restoring Spring: Steel, gold-plated The Receptacle can used from Grid

PKS / PSK
5,08 mm (200 Mil) up.
or 4,2 N (15.2oz)*** Receptacle: Brass, gold-plated
Operating Medium: Compressed Air O-Rings: Perbunan
(filtered, oil-free) Note:
Operating Pressure: 6 bar (86 psi) Pneumatic Accessories and general
Instructions see Page 94/95.
RF / Dipole
Test Probes

Electrical Data Mounting Hole Size


Current Rating: 2-3A with Receptacle: ∅4,48 - 4,49 mm *** Note:
(up to 10 A see Note below) (.1764 - .1768) Tip 15, 01, 91 F = 3,7 N (13.4oz)
Tip 04, 05, 06, 33 F = 4,2 N (15.2oz)
Ri typisch: < 30 mW without Receptacle: ∅ 4,00 mm (.1575)
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
2 = Steel R = Rhodium 2 or 2H)
customizing
Fixture

Test Probe: P K S 4 2 0 2 0 6 1 3 0 A 4 2 0 2 1

Test Probe for usage up to 10 A: P K S 4 2 0 2 0 4 1 3 0 R 4 2 0 2 1H

Receptacle for PKS-420: K S – 4 2 0


Tools

Clip Connection with Solder Terminal for Type 1: K L – 3 0 0


Cable Test
Probes

All specifications are subject to change without prior notification 93


PKS Accessories

Pneumatic Test Probes can be actuated and controlled individually or in groups.

Possible set-up
and layout: KTP KTP

ST-PZ-010
PS-300-1
PZ-010
PKS
ST-PZ-M5

PS-300-1 RD-300-1 PS-300-3


*PT-300-1

VR-300-1 To micro valve,


air supply etc. PS-300-1
VR-PZ-3
To micro valve,
PS-300-3 * PT-300-1 = PT-300-M5 + 3x VR-300-1
air supply etc.
PT-300-2 = PT-300-M5 + 3x VR-300-2

General Notes: The electrical connection is established by first soldering the wire
To connect up Pneumatic Probes, a compressed-air hose with to the Clip KL-300 and then fixing the Clip onto the end of the
a normal width of 1 mm (NW1) or 2 mm (NW2) is necessary. A Pneumatic Probe. (Refer to marked positions in the drawings on
range of adapters (see table below) are offered to establish air feed the previous data sheets).
lines from commercially available compressed-air hose NW3 or To avoid damage to the ends of the hose, only use a special cutter
from compressed-air distributors with threaded terminals M5. tool.
The various connections plates are controlled via micro-valves.
The hose NW1 should only be used for short distances. The larger Instead of a micro-valve a sealing plate (DP-1) can be used to seal
diameter of 3 mm guarantees good Operating Pressure. the air outlet holes.

Item tech. Designation Order No. A


Single Connection Plate
Reducer piece NW 3 / NW 1 RD-300-1 with micro valve MV12/MV24
PR

Reducer piece NW 1 / NW 2 RD-300-1-2 VR-200-1 R


VR-200-2 A P
Reducer piece NW 3 / NW 2 RD-300-2 VR-200-3

Threaded Terminal M 5 / NW 1 VR-300-1


A
Threaded Terminal M 5 / NW 2 VR-300-2 A R

Threaded Terminal M 5 / NW 3 VR-300-3 PR

Threaded Terminal M 3 / NW 1 VR-200-1


P
Threaded Terminal M 3 / NW 2 VR-200-2 Multi/Connection Plate ASP-2...ASP-10
with micro valve MV12/MV24 for Single Control of PKS
Threaded Terminal M 3 / NW 3 VR-200-3
T-Piece (without Threaded Term.) 3xM5 PT-300-M5 A

T-Piece incl. 3 x VR-300-1 3 x NW 1 PT-300-1 P


RP
A
A A
T-Piece incl. 3 x VR-300-2 3 x NW 2 PT-300-2
R
Ten-fold Distributor 10 x M 5 PZ-010 R P

Compressed-air Hose, Øi 1,2; Øo 2,0 NW 1 PS-300-1 VR-300-1


VR-300-2
VR-300-3
Compressed-air Hose, Øi 2,0; Øo 3,9 NW 2 PS-300-2 R

Compressed-air Hose, Øi 2,6; Øo 4,0 NW 3 PS-300-3 P

Special Cutting Tool SS-010


Dummy Plug for Distributor B1/8 ST-PZ-010
Dummy Plug for Distributor M5 ST-PZ-M 5
Plug for Distributor M 5-1/8a ST-PZ-VR Ordering Example: To activate and control 5 pcs. Series PKS-
300 simultaneously
Terminal for Hose NW 3 NM 5-PK 3 VR-PZ-3
Terminal for Hose NW 4 NM 5-PK 4 VR-PZ-4 5 PKS-300 xxx xxx x xx02 x
x m PS-300-1 Compressed-air Hose NW 1
3/2 Micro-Valve 12V (0,95 W) MV 12 1 PZ-010 Ten-fold Distributor
3/2 Micro-Valve 24V (0,95 W) MV 24 1 ST-PZ-010 Dummy Plug
1 VR-PZ-3 Terminal for Hose NW 3
Single-connection Plate for 1 Valve ASP-1 5 VR-300-1 Terminal for Hose NW 1
Multi-connection Plate for 2-10 Valves ASP-X x m PS-300-3 Compressed-air Hose NW 3
1 MV 24 Micro-Valve 24V (incl. Stecker)
Sealing Plate for conn. Plate DP-1
1 ASP-1 Single-connection Plate MV
Silencer M3 28574 2 VR-200-3 Terminal for Hose NW 3
5 ST-PZ-M5 Dummy Plug for Distributor
Silencer M5 3981

94 All specifications are subject to change without prior notification


PKS Accessories

e-type®
Probes
ICT / FCT
Single Connection Plate (ASP-1) Multi Connection Plate (ASP-2...-10)

Bead Probes
MV12/MV24

32 (1.260)
ASP-5

27,2 (1.071)
4-M5

21,2 (.835)
MV12/MV24

5 (.197)
A A R P

13
ASP-1

Fine Pitch
(.315) 8
A R

(.512)
3-M3
3

10,5 12,6 (.197) 5 10 (.394)


P-Connection n-M5
(.118)

9,5 (.413) (.496)


(.374) 25
19 (.984)
(.748)

Metric
Stand.
21,5 (.846)
9,3

25 (.984)
Manual operation
(.512)
(.610)

(.366) 9,3

(.366)

Solderable
5
(.197)
13
15,5

2 x ø3,5
(.138)

Short-stroke
2 x ø2,6 10,5 8,5 3 (.118)
13 (.512) 3 (.118) (.102) (.413) (.335)
L2
24,8 (.976) L1

Probes
Flying
Table of Dimensions for Multi Connection Plate

Number
Valves L1 L2
Ten-fold distributors (PZ-010) T-piece (PT-300-M5) 33,5 (1.319) 27,5 (1.083)
2

DKS
3 44,0 (1.732) 38,0 (1.496)
(.315)
8

4 54,5 (2.146) 48,5 (1.909)


(.650)
16,5

5 65,0 (2.559) 59,0 (2.323)


12
(.472)

SKS
7 86,0 (3.386) 80,0 (3.150)
M5
13 8 96,0 (3.780) 90,5 (3.563)
(.512)
9 107,0 (4.213) 101,0 (3.976)
(.551)
M5
14

G1/8

PKS / PSK
(.276)
7

10 117,5 (4.626) 111,5 (4.390)

RF / Dipole
Test Probes
(.472)

ø3,6
12

(.142) Threaded Threaded


Reducers Plugs for
Terminal Terminal
Distributors PZ-010
M3 M5
36 (1.417)
(.472)
76 (2.992)

12

SW5 NW1 SW8 NW3 NW1


NW1
M5 G1/8
HSS
(.472)
12

10,0 13,0 11,5 SW13 9,5


VR-200-1
(.394) (.512) RD-300-1 (.453) ST-PZ-VR (.374)
VR-300-1
SW4,5 SW7 NW1 NW2 SW13
customizing

NW2 NW2
(.472)

Fixture
12

NW3 G1/8

10,2 12,5 14,5


21,6
VR-200-2 (.402) VR-300-2 (.492) RD-300-1-2 (.571) VR-PZ-3 (.850)
M5

NW3 SW4,5 NW3 SW7 NW2 NW3 SW13

NW4 G1/8
Tools

11,0 16,0 17,0


24,8
G1/8 (.433) (.630) (.669) (.976)
VR-200-3 VR-300-3 RD-300-2 VR-PZ-4
20
(.787)
Cable Test
Probes

All specifications are subject to change without prior notification 95


The new RF-Probes Catalog
Optimal test solutions for your ambitious analog and digital RF-Applications.

Besides general mechanical and


electrical data, INGUN provides
Scattering Parameter for several
product types.

You can find a downloadable


version of the RF-Probes catalog
2012/2013 on our website
www.ingun.com
Technical Information Contents

Radio-frequency Test Probes/ Radio-frequency


Dipole Test Probes Test Probes/
Dipole Test Probes

HFS
PC-Board Contacting (PCB) 98
HFS
Connector Contacting 99
Radio-frequency Test Probes are mainly used for measuring HFS-010 100
high-frequency signals (up to 6 GHz.). These Test Probes are designed
co-axially, i.e. the measurement signals flow via the inner conductor and
the outer conductor is used for the shielding of the signals. For the con- HFS-110 101
nection to the Test System the applicable co-axial cables are available.

Application Examples:
– Sensitive measurement tasks with high
measurement frequencies
– 4-pole measurements
– Contacting of common RF-Plugs and RF-Jacks
– Contacting of RF Test Points on PC-Boards
– Available in non-rotating version with a cut-out on the
GND-Tip (i.e. for when the signal track on the
PC-Board has been laid out accordingly)

Advantages
– Very good measurement reliability
– Compact and stable design
– Modular design for flexible exchange of individual
components (Note: in the series HFS-810 the inner and
outer conductors are interchangeable)
– Large variety of different tip-styles for various RF-Plugs
and RF–Jacks Test Probes
RF/Dipole
HSS
customizing
Fixture
Tools
Cable Test
Probes
Radio-frequency Test Probes Frequency: up to 6 GHz
Impedance: 50 Ω or 75 Ω
Contacting of PC-Boards (PCB)

Contacting of PC-Board Layouts with different test points


For a complete overview of all available testing solutions for contacting PC-Boards please see
current RF-Catalog.

PCB-coax-closed

PCB-coax-open

PCB-coax-kidney-shaped

PCB Signal-Ground Structures

PCB Contacting from the side

Customizing and connecting example

HFS-... is HFS-...M (4M) is screwed


inserted into the into the Receptacle
Receptacle

HFS-...M HFS-...4M

G S S G

PCB Example

KS press-in KS screw-in

The HFS-...4M variants with asymmetric


contacting tip have special securing crimps on
the Probe. Subsequently, after the Probe has
been screwed in completely, it can be rotated
backwards into the right position within a Cable Connector
range of 360°. RF-Inner Conductor RF-Test Probe (HFS) Receptacle (KS) Assembly (SE)

98 All specifications are subject to change without prior notification


Frequency: up to 12 GHz
Impedance: 50 Ω or 75 Ω
Radio-frequency Test Probes
Contacting of Connectors

Contacting of Connectors

MBX N SMP
7 / 16

1.0 / 2.3 MCX PC3.5 SMP MAX

BMA MM 8030 QMA SMPX

BNC MM 8130 R-SMA U.FL

MM 8430 R-TNC W.-FL


F

FME MMBX SMA W.-FL2

IEC MMCX SMB X.FL

KMS-560 MS-156 SMC

Customizing and connecting example


Test Probes
RF/Dipole
HSS

RF-Inner Conductor RF-Test Probe (HFS) Receptacle (KS) Cable Connector Assembly (SE)
customizing
Fixture

For a complete overview of all available testing solutions for contacting Connectors please
Tools

see current RF-Catalog.
Cable Test
Probes

All specifications are subject to change without prior notification 99


HFS 010 Grid:
≥ 2,54 mm
Coaxial Dipole Probe/RF-Test Probe, 50 Ω, 200 MHz ≥ 100 Mil
Installation Height: 9,5 mm (.374)
Recommended Stroke: 5,5 mm (.217)

Mounting and Functional Dimensions Available Tip Styles


Inner Conductor

Material
Further Versions

Plating
Connection for SE-010 V
Tip Style
ø2 ø2,2 ø1,66 ø1,1(.043) ∅ ∅ (inch)
(.079) (.087) (.065) ø0,46
(.018)
3 51 ∅ 0,50 A
(.020)

HFS-010...06 A max. Stroke 7,5mm (.295)


9,5 3 54 ∅ 0,50 A
(.374) (.020)
39 (1.535)
40 (1.575)
Lieferbare Kopfformen
ø2,5 ø2,8
(.098) (.110) Available Tip Styles
Outer Plunger
0,25
26 (1.024) (.010) 02

KS-010 23

ø1,35 ø2,2 ø1,7 06


(.053) (.087) (.067)

SE-010 V with Coax-Cable 5


(.197)
Lieferbare Kopfformen
25,5 (1.000)

Mechanical Data Materials


Working Stroke: 5,5 mm (.217) Plunger: BeCu, gold-plated Note:
The Receptacle KS-010 23 can be used
Maximum Stroke: 7,5 mm (.295) Barrel: Brass, gold-plated
from Grid 3,00 mm (120 Mil) up.
Spring Force at Working Stroke Spring: Steel, gold-plated
- Outer Conductor: 1,2 N (4.3oz) Receptacle: Brass, gold-plated
- Inner Conductor: 0,8 N (2.9oz) Insulation: Delrin

Note:
Electrical Data Mounting Hole Size The Inner Conductor has a fixed con-
Frequency Range: up to 200 MHz with Receptacle: 2,48 - 2,49 mm
∅ nection with the Probe and therefore
Current Rating: 3A (.0976 - .0980) cannot be changed.
Ri typical: < 20 mW without Receptacle: ∅ 2,00 mm (.0787)
Impedance Test Probe: 25 - 30 W The spring-loaded Outer Plunger of
the HFS-010 is also available with a
200 MHz Operating Temperature
shorter assembly-length on request.
Impedance Cable: 50 W/200 MHz Standard: -40 up to +80 °C
90 pf/m

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Outer Plunger
(alternative
Type

3 = BeCu 06)

Test Probe: H F S 0 1 0 3 5 1 0 5 0 A 2 0 0 2 A
Plug with RF-Coaxial Cable pre-wired,
Length 0,75 m (Special Length on request): S E – 0 1 0 V

Receptacle: K S – 0 1 0 2 3

100 All specifications are subject to change without prior notification


Grid:
HFS 110

e-type®
Probes
≥ 4,50 mm
≥ 177 Mil Coaxial Dipole Probe/RF-Test Probe, 50 Ω, 700 MHz
Installation Height: 9,5 mm (.374)
Recommended Stroke: 4,0 mm (.157)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles
Inner Conductor

Material
Further Versions

Plating
Tip Style

Bead Probes
HFS-110 with ∅ ∅ (inch)
ø3,5 ø3,65 ø2,6 ø1,9 (.075)
Plug Connection for SE -110 (.138) (.144) (.102) ø s.tbl.
3 01 ∅ 0,50 A
(.020)

(.079) 2 7,5 (.295) 3 02 ∅ 0,50 A


(.020)

Fine Pitch
35 (1.378)

Type A ø3 3 03 ∅ 1,15 A
(.118) (.045)
SE-110 V
3 04 ∅ 1,15 A
(.045)

Metric
Stand.
27 (1.063)
3 05 ∅ 1,15 A
(.045)
HFS-110 with
Solder Connection
Solder Connection 2 3 06 ∅ 1,15 A
(.045)

Solderable
Solder Connection 1 ø3,5 ø3,65 ø2,6 ø s.tbl.
(.138) (.144) (.102)
3 07 ∅ 1,00 A
(.039)

(.079) 2 7,5 (.295) 3 08 ∅ 1,15 A


2,5 (.098) (.045)

Short-stroke
34,5 (1.358)
Type B ø3,98 ø4 ø4,3
(.157) (.158) (.169)

KS-110 23
Available Tip Styles

Probes
Flying
8 0,3
23,3 (.917) (.315) (.012) Outer Plunger

02

DKS
06

Lieferbare Kopfformen

SKS
Mechanical Data Materials
Working Stroke: 4,0 mm (.157) Plunger: BeCu, gold-plated
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated
Spring Force at Working Stroke Spring: Steel, gold-plated

PKS / PSK
- Outer Conductor: 3,0 N (10.8oz) Receptacle: Brass, gold-plated
- Inner Conductor: 1,5 N (5.4oz) Insulation: Teflon

Electrical Data Mounting Hole Size


Frequency Range: up to 700 MHz with Receptacle: ∅ 3,98 - 3,99 mm
RF / Dipole
Test Probes

Current Rating: 2 - 3 A (.1567 - .1571)


Ri typical: < 20 mW without Receptacle: ∅ 3,50 mm (.1378)
Note:
Impedance Test Probe: 50 W The Inner Conductor has a fixed con-
Impedance SE-110 V with cable: 50 W Operating Temperature nection with the Probe and therefore
Standard: -40 up to +80 °C cannot be changed.
HSS

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Outer Plunger
(alternative
Type
(alternativ B)
customizing

3 = BeCu Outer 06)


Fixture

Conductor

Test Probe: H F S 1 1 0 3 0 4 1 1 5 A 3 0 0 2 A
Plug with RF-Coaxial Cable pre-wired,
Cable Type: RG 178 B/U
Tools

Length 0,75 m (Special Length on request): S E – 1 1 0 V

Receptacle: K S – 1 1 0 2 3
Cable Test
Probes

All specifications are subject to change without prior notification 101


Further products from our portfolio:

INGUN Radio-frequency Test Fixtures

The INGUN Radio-frequency Test Fixtures are developed and The UUT is completely shielded to the outside; both for the
manufactured in accordance to customer demands. They measurement as well as to protect the operator. Because the
allow testing of highly sensitive PC-Boards without electro- attenuation values determine the volume of the test cham-
magnetic noise influences. ber, then these must be known to enable design and manu-
facturing of the RF Fixture.

The signals, which must be measured on the PC-Board, are


passed from the inside through the RF-cover to the outside
via INGUN RF-Probes and then on to the Test System.

More details about RF Test Fixtures can be found in our


new Test Fixtures Catalog – or simply call us!

Radio-frequency Test Fixture


based on MA 2111 with ATS
2111/HF

102
Technical Information Contents

High-current Test Probes High-current


Test Probes

HSS-118 104

HSS-120 105

In the case of high-current Test Probes, the plunger is split in two HSS-520/520 M 106
sections. During the stroke movement, the two plunger sections are
deflected away from each other in the radial direction. This leads to the HSS-150 107
enlargement of the contact zones, i.e. the signal transfer areas. This then
allows higher currents to be applied.
HSS-2259 108

1. Plunger of HSS made of two sections HSS-2513 108

HSS-2516 108

2. GKS with Continuous Plunger


HSS-2526 108

HSS-2532 108

Alternatively to this standard high-current Test Probe design, such Test


Probes with a continuous plunger (i.e. with a tail-end on the plunger) can
also be used. Due to the direct signal flow, this design provides a very
constant and stable low resistance. However, when using such a design, it
must be taken into consideration that the cable (which is connected to the
tail-end of the plunger) is constantly under stress due to the movement. Screw-in HSS from page 143 on
This handicap is also apparent when using highly flexible, braided cable.

HSS
customizing
Fixture
Tools
Cable Test
Probes
HSS 118 Grid:
≥ 2,54 mm
High Current Probe up to 16 A ≥ 100 Mil
Installation Height: 10,3 resp. 18,3 mm (.406/ .720)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Ø1,66 ø2 ø1 ø s.tbl.
(.065) (.079) (.039)
3 02 ∅ 1,00 A
(.039)

22 (.886) 2 5,3 3 3 03 A
(.209) (.118) ∅ 2,00
32,3 (1.272) with Collar Height 02 (.079) (.079)

3 05 ∅ 0,80 A 0,65 (.026)


5 (.031)

3 05 ∅ 1,00 A
(.039)

3 05* S
∅ 2,00
(.079)
1,30 (.051)
1,60 (.063)
3 06 A 1,80 (.071)
Collar Height and Installation Height ∅ 2,00
2,50 (.098)
(.079)
The Installation Height of the Tip 3,50 (.138)

(Dimension without Receptacle) is deter-


2 14 ∅ 1,30 A
mined by the Collar Height. (.051)

Collar Height Installation Height 3 17 ∅ 1,75 A 2,00 (.079)


(.069)
02 10,3 mm (.406)
10,5 (.413)

03 11,3 mm (.445) 3 19 A
2,2 (.087)

∅ 2,00
(.079)
04 12,3 mm (.484)
05 13,3 mm (.524) 53
3 ** S
∅ 2,00
06 14,3 mm (.563) (.079)
07 15,3 mm (.602) * pressed-in Silver stud
** pressed-in Silver stud, Tip Length 3,5 mm (.138)
08 16,3 mm (.642)
Installation Height plus 0,5 mm (.020)
09 17,3 mm (.681) with KS
10 18,3 mm (.720)

Mechanical Data Materials Applications:


• High-current transfer during
For Tip Styles with Diameter > 1 mm (.039) Plunger: BeCu or Steel, gold-plated Functional Test
Working Stroke: 4,0 mm (.157) Barrel: Brass, silver-plated • Power-Supply-Test
Maximum Stroke: 5,3 mm (.209) Spring: Steel, gold-plated or Stainless Steel • Burn-in-Test
For Tip Styles with Diameter < 1 mm (.039) Receptacle: Brass, gold-plated • Contacting element in permanent
Maximum Stroke: 8,0 mm (.315) use
• Usage with AC and DC
Spring Force at Work. Stroke: 1,5 N (5.4oz) Mounting Hole Size
alternative: 0,8 N (2.9oz)***; HSS-118 and KS-112 xx Note:
2,25 N (8.1oz) with Receptacle: see KS-112, Page 50 HSS-118 are used with Receptacles of
without Receptacle: ∅ 1,65 mm (.0650) the Series KS-112 (see Page 50).

Insertion and Extraction Tools for HSS


Electrical Data Operating Temperature and KS see Page 118.
Current Rating: max. 16 A Standard: -100° up to +200° C
with Spring Force > 1,5 N + Plunger of BeCu
*** Spring force < 1.5 N are not recommen- Note:
Screw-in Version see HSS-118 ... M on
ded for high-current applications
Page 144.
Ri typical: < 10 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel S = Silver
3 = BeCu

Test Probe: H S S 1 1 8 3 1 7 1 7 5 A 1 5 0 2

Receptacles for HSS-118: K S – 1 1 2 3 0 K S – 1 1 2 4 7

104 All specifications are subject to change without prior notification


Grid:
HSS 120

e-type®
Probes
≥ 4,00 mm
≥ 160 Mil High-Current Probe up to 24 A
Installation Height: 10,3/13,3/18,3 mm (.406 - .720)
Recommended Stroke: 4,0 mm (.157)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
ø2,7 ø3,2 ø2,65 ø3 ø1,8 øs.tbl. Tip Style
∅ ∅ (inch)

Bead Probes
(.106) (.126) (.104) (.118) (.071)
ø2,7 ø3,2ø2,7 ø3,2 ø2,65 ø3 ø1,8 øs.tbl.
ø2,7 (.106)
(.106)ø3,2
(.126) (.126) ø2,65
(.104) (.118)ø1,8
ø3 (.071) øs.tbl.
(.197) 5 (.118)
(.106)3 (.126) 2 (.079) (.104) (.118) (.071) 3 02 ∅ 2,30 A 4,00 (.157)
(.079) 2 5,3 3 (.118) (.091)
(.197) (.118) 22 (.079) 1 27,3 (.209)
(.197) 5
5 DS-1133305 DS-113
(.118) 2 03 DS-113 02
(.079) (.079) 2 5,3 3 (.118)
(.079) (.039) (.079) (1.075)
2 5,3 3 (.118)
(.209) 3 03 A
27,3 (.209) ∅ 3,00
DS-113 05 DS-113 03 DS-113 02
DS-113-02 DS-113-01 27,3 (.118)

Fine Pitch
DS-113 05 DS-113 03 DS-113 02 ø3,2 (1.075)
ø 2,9
KS-113 23 ø3 (1.075) KS-113 30
(.118) (.126) (.114)
ø3 ø3,2 ø 2,9 3 05 ∅ 1,40
A
KS-113 23 ø3 ø3,2 ø(.114)
2,9 KS-113 30 5
KS-113 23 (.118) (.126) KS-113 30 (.055)
(.118) (.126) (.114) 7
0,2
23 (.906) (.276)
(.008) 25 (.984)
7 3 05 A 3,00 (.118)
0,2 7 ∅ 2,30
23 (.906) 0,2 (.276) (.091)

Metric
25 (.984)

Stand.
23 (.906) (.008)
KS-113 46 (.008)1 (.276) 25 (.984)
(.039)
05 S
1 3 **
KS-113 46 (.039)
1 ∅ 3,00
KS-113 46 (.039) (.118)
20 (.787)
43 (1.693)
20 (.787) 3,00 (.118)
3 06 A

Solderable
20 (.787) ∅ 2,30 4,00 (.157)
43 (1.693) (.091)
43 (1.693)

3 17 A
∅ 3,00
(.118)

Short-stroke
3 19 A
∅ 3,00
(.118)

2 51* ∅ 2,30 A
(.091)

Collar Height and Installation Height 53

Probes
Flying
3 *** S
The Installation Height of the Tip ∅ 3,00
(.118)
(Dimension without Receptacle) is determi-
10,5 (.413)
2,2 (.087)

ned by the Collar Height. 3 55* ∅ 3,00 A


(.118)

Collar Height Installation Height * Tip Length 5 mm (.197) - Installation Height with Collar

DKS
(without Receptacles) Height 02: 12,5 mm (.492)
** pressed-in Silver stud
02 10,3 mm (.406) *** pressed-in Silver stud, Tip Length 3,5 mm (.138)
Installation Height plus 0,5 mm (.020)
05 13,3 mm (.524)
with KS
10 18,3 mm (.720)

SKS
Mechanical Data Materials
Applications:
Working Stroke: 4,0 mm (.157) Plunger: BeCu or Steel, gold-plated
• High-current transfer during
Maximum Stroke: 5,3 mm (.209) Barrel: Brass, gold-plated Functional Test

PKS / PSK
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated or Stainless Steel • Power-Supply-Test
alternative: 1,0 N (3.6oz)****; Receptacle: Brass, gold-plated • Burn-in-Test
2,25 N (8.1oz); 3,0 N (10.8oz) • Contacting element in permanent
use
• Usage with AC and DC
Electrical Data Mounting Hole Size
RF / Dipole
Test Probes

Current Rating: max. 24 A HSS-120 and KS-113:


with Spring Force > 1,5 N + Plunger of BeCu with Receptacle: ∅ 2,98 - 2,99 mm Tools:
Insertion and Extraction Tools for HSS
**** Spring force < 1.5 N are not recom- (.1173 - .1177)
see Page 118.
mended for high-current applications without Receptacle: ∅ 2,65 mm (.1043)
Ri typical: < 10 mW
Note:
HSS

Screw-in Version see HSS-120 ... M


Operating Temperature on Page 145.
Standard: -100° up to +200° C
customizing
Fixture

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel S = Silver
3 = BeCu
Tools

Test Probe: H S S 1 2 0 3 0 6 3 0 0 A 1 5 0 2

Receptacles for HSS-120: K S – 1 1 3 3 0 K S – 1 1 3 2 3 K S – 1 1 3 4 6


Cable Test
Probes

All specifications are subject to change without prior notification 105


HSS 520 / 520 M Grid:
≥ 4,0 mm
Short-Stroke High-Current Probe up to 24 A ≥ 160 Mil
Installation Height: 7,2 mm (.283)
Recommended Stroke: 2,8 mm (.110)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
HSS-520
ø2,65 ø3 ø3,5 ø s.Tb. ø 1,5 ø2,65 ø3 ø1,8 3 06 ∅ 2,30 A
(.104) (.118) (.138) (.059) (.104) (.118) (.071) (.091)

3 06 A
(.031) 0,8 ∅ 3,50
(.079) 2 3,5 1,6 (.138)
(.083) 2,1 3,5 1,6 (.138) (.063)
15,1 (.594)
(.138) (.063)
15,1(.594) 19,2(.756)
HSS-520 ... M
Type 0 Type 1
ø 2,65 ø3,5 ø s.tbl. ø 2,65 ø 3 ø3,5 ø s.tbl. M2 ø2,65 SW3 ø 3 ø s.tbl.
(.104) (.138) (.104) (.118) (.138) (.079) (.104) (.118) (.118)

HSS -520 ... M


(.031) 0,8
(.083) 2,1 3,5 1,6 (.079) 2 3,5 1,6
(.138) (.083) 2,1 3,5 1,6 (.138) (.063)
15,1(.594)
(.063) 17,1 (.673)
(.138) (.063)
15,1(.594)
Type S Type Z
Ø2 ø3 ø 3,3
ø2,08 ø3 ø 3,3 (.079) (.118) (.130)
(.082) (.118) (.130)

KS-913 35 M
0,2 0,2 (.008)
13,6 (.535) (.008) 13,6 (.535)
KS-913 35

Ø2 ø3 Ø3,05 ø 3,3
(.079) (.118) (.120) (.130)

KS-913 35 M-R
Mechanical Data Materials
0,2 (.008)
Working Stroke: 2,8 mm (.110) Plunger: BeCu, gold-plated
13,6 (.535)
Maximum Hub: 3,5 mm (.138) Barrel: Brass, gold-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Stainless Steel
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size Collar Height and Installation Height
Current Rating: 24 A in Material CEM 1 and FR 4: The Installation Height of the Tip is determi-
Ri typical: < 20 mW for KS-913 35: ∅ 2,98 - 2,99 mm ned by the Collar Height.
(.1173 - .1177)
Collar Height Installation Height
Operating Temperature for KS-913 35 M-R: ∅ 3,00 - 3,02 mm
Standard: -100° up to +200° C (.1181 - .1189) 02 7,2 mm (.283)
without Receptacle: ∅ 2,65 mm (.1043)

Note:
Typ Version
0 End of Probe Barrel open; with reduced collar Ø 3 mm
1 End of Probe Barrel with solder terminal
M End of Probe Barrel with thread M2 for KS-913 35 M (-R) Tools:
S End of Probe Barrel closed; can be soldered into PCB Insertion and Extraction Tools for GKS
Z End of Probe Barrel closed; can be soldered into PCB; and KS see Page 118.
with reduced collar Ø 3 mm
Note:
HSS-520 ... M will be screwed into
Warning: Soldering the Probes demands great care. High temperatures must not Receptacle KS-913 35 M (-R), using
reach the inside of the barrel, because this could destroy the spring. special tools (see Page 170/171).

The Receptacle KS-913 35 can only be combined with the Probe Types 0, S and Z. Recommended Screw-in Torque:
The Receptacle KS-913 35 M can only be combined with the Probe Type M. Min.: 5 Ncm / Max.: 10 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
1, 0, S, M, Z
3 = BeCu R = Rhodium

Test Probe: H S S 5 2 0 3 0 6 2 3 0 A 1 5 0 2 M

Receptacles: K S – 9 1 3 3 5 K S – 9 1 3 3 5 M K S – 9 1 3 3 5 M - R

106 All specifications are subject to change without prior notification


Grid:
HSS 150

e-type®
Probes
≥ 5,08 mm
≥ 200 Mil High -Current Probe up to 50 A
Installation Height: 10,8 / 13,8 mm (.425/ .543)
Recommended Stroke: 4,4 / 7,4 mm (.173/ .291)

ICT / FCT
Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
HSS-150 ∅ ∅ (inch)

Bead Probes
ø3,47 ø3,5 ø4 ø2,5 Øs.tbl.
(.137) (.138) (.157) (.098)
3 02 ∅ 4,00 A
(.157)

(.079) 2 5,5 3 (.118)


38,5 (1.516) (.217) 3 03 A
∅ 4,00
ø3,96 ø4 ø4,3 (.157)

Fine Pitch
(.156) (.157) (.169)

KS-150 30 3 05* S
∅ 4,00
8 (.315) 0,3 (.012)
(.157)
40 (1.575)
M3 (.118)
M3 3 06 A 3,00 (.118)
∅ 4,00

Metric
Stand.
KS-150 M3 (.157)
KS-150 M3

8 3 17 A
∅ 3,00
(.118)

Solderable
HSS-150 ... H
3 19 A
∅ 4,00
ø3,47 ø3,5 ø4 ø2,5 Øs.tbl. (.157)
(.137) (.138) (.157) (.098)
* pressed-in Silver stud

Available Tip Styles

Short-stroke
(.079) 2 8,5 3 (.118)
(.335) Special Version HSS-150 ... H
41,5 (1.634)

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Collar Height and Installation Height 3 02 ∅ 4,00 A

Probes
Flying
The Installation Height of the Tip is (.157)
determined by the Collar Height.
3 05* ∅ 4,00 S
(.157)
Collar Height Installation Height
(with Receptacles) 3 06 ∅ 4,00 A

DKS
02 10,8 mm (.425) (.157)

02 H 13,8 mm (.543) 3 17 ∅ 4,00 A


(.157)

Mechanical Data Materials Total Length 41,5 mm (1.634), Special Designation "H"

SKS
Working Stroke: 4,4 mm (.173) Plunger: BeCu, gold-plated or Silver stud * pressed-in Silver stud

Typ "H": 7,4 mm (.291) Barrel: Brass, gold-plated


Maximum Stroke: 5,5 mm (.217) Spring: Stainless Steel
Typ "H": 8,5 mm (.335) Receptacle: Brass, gold-plated Applications:

PKS / PSK
Spring Force at Work. Stroke: 3,0 N (10.8oz) • High-current transfer during
alternative: 5,0 N (18.1oz); Mounting Hole Size Functional Test
10 N (36 oz; „99“ in ordering number) HSS-150 and KS-150: • Power-Supply-Test
• Burn-in-Test
with Recepatcle: ∅ 3,98 - 3,99 mm
• Contacting element in permanent
Electrical Data (.1567 - .1571)
RF / Dipole
Test Probes
use
Current Rating (at room temperature:) 50 A without Receptacle: ∅ 3,50 mm (.1378) • Usage with AC and DC
(for short loads up to 80 A)
Ri typisch: < 10 mW
* Tip Style 05 S
Note: The pressed-in silver stud prevents
Operating Temperature Screw-in Version see HSS-150 ... M on burning or welding of the test probe to
HSS

Standard: -100° up to +200° C Page 146. the test point.

Ordering Example Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
customizing

Material (1/100 mm) A = Gold (dN) (mm) Designation


Fixture

3 = BeCu S = Silver (alternative


„H“)

Test Probe: H S S 1 5 0 3 0 5 4 0 0 S 3 0 0 2
Tools

Test Probe: H S S 1 5 0 3 0 6 4 0 0 A 3 0 0 2 H

Receptacles for HSS-150: K S – 1 5 0 3 0 K S – 1 5 0 M3


Cable Test
Probes

All specifications are subject to change without prior notification 107


HSS 2259-2532
High-Current Probe from 25 A up to 400 A
Installation Heights: see below
Recommended Stroke: 7,0 mm (.276)

High Current Test Probe

SW A B C D

silver plating
G F E
H

Maxim. Transition Spring Force Spring Force ∅A ØB ØC D E F G H SW Silver


Order- Current Resistance Pre-Load Work. Stroke Spanner Plating
No. mm (inch) mm (inch) mm (inch) (Thread) mm (inch) mm (inch) mm (inch) mm (inch)
(A) (mW) N (oz) N (oz) Size mm (inch)

5 10 4,9 9 9 20 28 9,5 37,5 SW 7 ∅ 4


2259 25 1,0 M5
(18.1) (36.0) (.193) (.354) (.354) (.787) (1.102) (.374) (1.476) (.276) (.157)

6 12 7 13 12 27 42 10,5 25,7 SW 10 ∅ 6
2513 35 0,7 M6
(21.7) (43.2) (.276) (.512) (.472) (1.063) (1.654) (.413) (1.012) (.394) (.236)

7 17 9 16 15 27 42,2 12 27 SW 12 ∅ 6
2516 100 0,5 M6
(25.2) (61.2) (.354) (.630) (.591) (1.063) (1.661) (.472) (1.063) (.472) (.236)

38 58 16 26 25 27 52 11 40 SW 20 3x∅ 6
2526 200 0,3 M8
(136.8) (208.8) (.630) (1.024) (.984) (1.063) (2.047) (.433) (1.575) (.787) 3 x (.236)

70 116 25,9 32 32 51 52 11 63 3x∅ 8


2532 400 0,1 M14 -
(252.0) (417.6) (1.020) (1.260) (1.260) (2.01) (2.047) (.433) (2.480) 3 x (.315)

Mechanical Data Electrical Data Materials


Working Stroke: 7,0 mm (.276) see Table above Plunger: Brass, silver-plated
Maximum Stroke: see Table above - Silver-plating on the Contact Surface
column "G" Operating Temperature Barrel: Brass, silver-plated
+1° up to +80° C Spring: Stainless Steel

Contacting Terminal for High Current Test Probes (with silver plating)
ø9 (.354) ø20
ø32
ø6,5
8

(1.260)
Ø12,9
48 (1.890)
8

Ø16
9

(.787)
(.256)
27 (1.063)

(.315)

(.508) (.630)
42 (1.654)
42 (1.654)
(.315)
42 (1.654)

(.354)

(2.047)
76 (2.992)

101,5 (3.996)
52
69 (2.717)

69 (2.717)

ø9
(.354)
M5 ø32
ø11 Ø14
(1.260)
(.197)
(.433) (.551)

M6 M6 M8
(.236) (.236) (.315)

M14
(.551)
SW7,5
(.295)

SW10

SW12
(.394)

(.472)

KT-2259 KT-2513 KT-2516 KT-2526 KT-2532

Ordering Example Materials


Contact Terminals: Brass, silver-plated
Silver-plating on the Contact Surface
Test Probe: H S S 2 2 5 9

Contact Terminal: K T 2 2 5 9

108 All specifications are subject to change without prior notification


Technical Information Contents

Fixture Customizing Interfaces /


Customizing

GKS-945 110

GKS-946 110

1 2 3
GKS-938 110

GKS-100 110

GKS-100 357 … 110

GKS-100 307 150 … 110

GKS-100 306 229 … 110

Contact Terminal KT 111

GKS-925 TJA 112


Stroke-measuring Probe (HMS)
HMS ff. 112
To check the stroke of a Test Fixture this type of Test Probe can be used.
These Test Probes are assembled in such a way that the plunger can be
pushed down but will not come out again on it’s own. Subsequently the HMS-075 112
stroke of the Test Fixture after activation can be measured.
HMS-100 112
Instructions for use:
1. Insert HMS instead of a standard Test Probe
2. Activate the Test Fixture. Subsequently, the plunger of the HMS-422 112
HMS is pressed down. Crimps on the barrel secure the plunger
in the activated position. GKS-416 113
3. After de-activation of the Test Fixture the working stroke of the
HMS can be measured.
GKS-102 113
After measuring, the plunger can be pulled out again using only little
force. Such a Stroke-measuring Probe can be used many times. GKS-504 113

GKS-414 113

Test Fixtures 114–116


accessories
customizing
Fixture
Tools
Cable Test
Probes
Interface Probes
for GenRad/Pylon Augat, R & S, Teradyne,
Factron and Agilent/HP 3070 Test Systems

Mounting and Functional Dimensions GKS-945 / 946


ø1,37 ø1,06 for GenRad/Pylon Augat/R&S-Interfaces
(.054) (.042)

Material
GKS-945 301 106 A 1300 Further Versions

Plating
Tip Style
3,2 (.126) ∅ ∅ (inch)
21,7 (.854)
GKS-945 357 106 A 1100
3 01 ∅ 1,06 A
3,8 (.150) (.042)
22,3 (.878)

GKS-946 301 106 A 1200


3 57 ∅ 1,06 A
3,9 (.154) (.042)
22,4 (.882)

GKS-938
GKS-938 307 180 A 1500

24,8 (.976)
(.169) 4,3 2 (.079)

Material
Further Versions

Plating
ø 1,37 ø 0,9 Tip Style
(.054) (.035) ∅ ∅ (inch)
GKS-100 357 150 ...
for Factron 300 / 700 (.157) 4 2 (.079)
31(1.220) 3 07 ∅ 1,80 A
(.071)
GKS-100 307 150 ...
for Teradyne 800 / 1800 33,4 (1.315)
(.252) 6,4 2 (.079)
GKS-100
for Factron 300/700 Interface
GKS-100 306 229 ...

Material
Further Versions

Plating
for HP 3070 (.272) 6,9 1,5 (.059)
33,4 (1.315) Tip Style
∅ ∅ (inch)

Receptacles Ø 1,64 ø1,67 ø1,8


∅ 1,50 A
(.065) (.066) (.071) 3 57
(.059)
KS-945 47 for
0,2
GKS-945
GKS-946 37,6 (1.480)
(.008)
GKS-100
GKS-938
Ø1,67 ø1,78
+0,1
(.070-074) for Teradyne 800/1800 Interface
0,64

Material
Further Versions

Plating
(.066)
(.025)
Tip Style
KS-100 47 G for ∅ ∅ (inch)
GKS-100 10 (.394) 7,6 (.300)
(1.575) 25 (.984)
40 3 07 ∅ 1,50 A
(.059)
Mechanical Data
Type Work. Max. Spring Force at Installation GKS-100
Stroke Stroke Work. Stroke Height for Agilent/HP 3070 Interface
mm (inches) mm (inches) N (oz) mm (inches)
Material

Further Versions

Plating
Tip Style
945 301 2,1 (.083) 3,2 (.126) 1,3 N (4.7oz) 3,7 (.146) * ∅ ∅ (inch)

945 357 2,6 (.102) 3,2 (.126) 1,1 N (4.0oz) 4,3 (.169) *
946 301 3,2 (.126) 3,9 (.154) 1,2 N (4.3oz) 4,4 (.173) *
ø3,1

3 06 A
938 307 3,6 (.142) 4,3 (.169) 1,5 N (5.4oz) 6,8 (.268) * ∅ 2,29
(.090)
100 357 3,0 (.118) 4,0 (157) 1,2 (Ord.-No.=10) 13,6 (.535) / variable **
100 ... 4,3 (.169) 6,35 (.250) 1,0/2,0/2,25/3,0 16,0 (.630) / variable **
*with KS-945 47 ** with KS-100 47 G *** Services:
Customized Contact Blocks drilled
Mounting Hole Size *** Materials according to customer demands (and
for KS-945 47: Plunger: BeCu , gold-plated matching certain INGUN Receptacles)
- in CEM 1 using collar ∅ 1,68 - 1,69 mm Barrel: Nickel-Silver or Bronze, gold-plated are available from INGUN.
(.0661 - .0665) Spring: Steel, gold-plated
for KS-100 47 G: Note:
- Press-ring inserted ∅ 1,70 - 1,75 mm To order Test Probes with bent bar-
rel end, use Special Designation „B“
(.0669 - .0689) Collar Height and Installation Height
(Banana).
Electrical Data The Installation Height is variable, depen- Contacting Terminals for various
Current Rating: 4-5A ding on positon of the Press-ring is set. Interfaces on request.
Ri typical: 20 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 =BeCu (see Note)

Test Probe: G K S 9 4 5 3 0 1 1 0 6 A 1 3 0 0

Receptacle for GKS 945 / 946 / 938: K S – 9 4 5 4 7

Receptacle for GKS-100: K S – 1 0 0 4 7 G

110 All specifications are subject to change without prior notification


Grid:
Contact Terminals

e-type®
Probes
≥ 2,54 mm
≥ 100 Mil for Interfaces and Transfer Fields

ICT / FCT
Contact Terminals with Collar Height: Contact Terminals with Collar Height: Other Contact Terminals:
3 mm (.118) 2 mm (.079)

Bead Probes
KT-254 W-E03 (wire-wrap) KT-254 W-E02 (wire-wrap) KT-254 W3 E12 (wire-wrap)
For assembly in INGUN-ZSK Transfer Field
23 (.906) 22 (.866)
(ZSK = Top-side Contacting Unit)
15 (.591) 14 (.551)
2 (.079) 32 (1.260)
3
(.118) 24 (.945) 45
º

Fine Pitch
12 (.472)
3 (.118)
0,6 ø1,98 ø2,03 ø2,15 0,6 ø1,98 ø2,03 ø2,15
(.025) (.078) (.080) (.085) (.025) (.078) (.080) (.085)

0,6 ø1,98 ø2,03 ø2,15 ø1


KT-254 W3 E03 (wire-wrap) KT-254 W3 E02 (wire-wrap) (.025) (.078) (.080) (.085) (.039)
23 (.906) 22 (.866)
15 (.591) 14 (.551) 45 KT-158 02 (Order No. 9408)

Metric
Stand.
45 º
º
3 (.118) 3 Contacting Terminal for GenRad Interface
(.118) 2 (.079) 12,9 4,1 0,8
(.508) (.161) (.031)

0,6 ø1,98 ø2,03 ø2,15 ø1 0,6 ø1,98 ø2,03 ø2,15 ø1 0,64 Ø1,35 Ø1,52 Ø1,8

Solderable
(.025) (.078) (.080) (.085) (.039) (.025) (.078) (.080) (.085) (.039) (.025) (.053) (.060) (.071)

KT-254 L-E03 (Solder) KT-254 L-E02 (Solder) KT-158 (Order No. 3650)
18 (.709) 17 (.669) Contacting Terminal for Zehntel Interface
4 13 (.512) 4 12 (.472) 13 4 0,8
(.157) 3 (.157) (.512) (.157) (.031)
2 (.079)
(.118)

Short-stroke
ø1,1(.043)
0,64 ø1,35 ø1,52 ø1,8
ø0,8 ø1,98 ø2,03 ø2,15 ø0,8 ø1,98 ø2,03 ø2,15 (.025) (.053) (.060) (.071)
(.031) (.078) (.080) (.085) (.031) (.078) (.080) (.085)
KT-158 06 (Order No. 21814)
12,9 4,1 0,8
KT-254 L3 E03 (Solder) KT-254 L3 E02 (Solder) (.508) (.161) (.031)

18 (.709) 17 (.669)

Probes
Flying
12 (.472) ø0,6 (.042)
4 13 (.512) 45º 4 45
(.157) (.157) º 0,6 ø1,35 ø1,52 ø1,8
3 (.118) 3 (.025) (.053) (.060) (.071)
(.118) 2 (.079)
KT-586 102 400 R
Contacting Terminals for general usage
ø0,8 ø1,98 ø2,03 ø2,15 ø1 ø0,8 ø1,98 ø2,03 ø2,15 ø1 18(.709)
(.031) (.078) (.080) (.085) (.039)

DKS
(.031) (.078) (.080) (.085) (.039) (.118) 3 (.157) 4 3 (.118)

KT-120 L3 E02 - 30 (Solder) KT-254 L3 E02 - 30 (Solder Connection)


High-current Contact Terminal 17 (.669)
20 (.787) 45º ø1,5 ø2,45 ø2,6 ø4
4,6 12 (.472) 45 (.059) (.096) (.102) (.157)
7.5 2.5 (.181) º
(.118) 3
(.295) (.098)
2 (.079) 3 1 (.039)

SKS
(.118)
KT-279 102 300
ø2,95 ø2,98 ø3,05 ø1 ø1,4 ø2,03
(to solder in)
ø3,5 ø1,98 ø2,15 ø1
(.116) (.117) (.120) (.138) (.039) (.055) (.078) (.080) (.085) (.039) ø1 ø3
(.039) (.118)

PKS / PSK
KT-150 L3 E03 - M3 KT-112 143 215 E02 (Replaceable.
High-current Contact Terminal KT-254 W-PL (wire-wrap)
22 (.866) 45º 22 (.866) Will be used with KS-112, see Page 50)
3 14(.551) 19 (.748) 45
8 º
(.118)
(.315) (.079) 2 (.118) 3
2 (.079)
RF / Dipole
Test Probes

M3 ø3,98 ø4,05 ø4,3 ø1 0,6 ø1,98 ø2,03 ø2,15 ø1,65 ø2,15 ø1


(.118) (.157) (.159) (.169) (.039) (.025) (.078) (.080) (.085) (.065) (.085) (.039)

Mounting Hole Size *


for KT-254:
HSS

in CEM1 ∅ 1,98 - 2,00 mm (.0780-.0787) Electrical Data


in FR4 ∅ 1,98 - 1,99 mm (.0780-.0783) Ri typical: < 5 mW
for KT-158:
in CEM1 and FR4 ∅ 1,40 mm (.0551)
customizing

for KT-586: Materials


Fixture

in CEM1 and FR4 ∅ 2,55 - 2,57 mm Contact Terminals: Brass , gold-plated


(.1004-.1012) KT-586: Brass, rhodium-plated
for KT-120:
in CEM1 and FR4 ∅ 3,00 - 3,02 mm * Services:
(.1181 - .1189) Customized Contact Blocks drilled Collar Height and Install. Height for KT-254
Tools

for KT-150: according to customer demands (and The Installation Height of the Contact
matching certain INGUN Receptacles)
in CEM1 and FR4 ∅ 4,00 - 4,02 mm Terminals is determined by the collar Height.
are available from INGUN.
(.1575 - .1583)
Cable Test
Probes

All specifications are subject to change without prior notification 111


Test Probes
for Fixture Customizing
Mounting and Functional Dimensions
Ø1,37 ø1,06 ø2,15 ø0,64
GKS/925 TJA
(.054) (.042) (.085) (.025)
Test Probes for the assembly of HP TestJet
or Teradyne FrameScan applications. The
25 (.984)
spring-loaded tip balances out possible
3,4
(.134) slanting of the Sensor Plate on the device
38,1 (1.500) (IC, connector etc.)
GKS-925 TJA xx00-S Receptacles see GKS-100 (Page 29).

Mechanical Data
Mounting Dimensions
Working Stroke: 5.0 mm (.197)
with Electronic Parts
Spring Force at Work. Stroke: 1,0 N (3.6oz)
alternative: 1,5 N (5.4oz); 2,0 N (7.2oz);
3,0 N (10.8oz)
GKS-925 TJA xx00-S
complete System,
consists of Materials
- Testprobe
- Spring Plunger: BeCu , gold-plated
- Terminal
Barrel: Bronze, gold-plated
Spring in GKS: Steel, gold-plated
Outer Spring: BeCu, gold-plated
HP - TestJet Contact Terminal: Brass, gold-plated
Electronic Plate

TestJet / Frame Scan Electrical Data


Sensorplate
Current Rating: 3-5A
Ri typical: < 20 mW

Ordering Example
Test Probe: G K S 9 2 5 T J A 1 0 0 0 - S

Description Measurement Probe


Stroke Measurement Probe Test Probe for checking the stroke of a Test
Fixture. Procedure:
1. Install HMS instead of standard Probe
2. Activate Test Fixture. With this, the
Plunger of the HMS is pressed down.
ø 1,02 ø 0,64 Ø1,2 Crimps on the barrel of the Probe hold
HMS - 075 302 120 A (.040) (.025) (.047) the plunger down in the activated
position.
25,4 (1.000) 6,4 1,3 (.051) 3. After de-aktivating the Test Fixture,
(.250) the stroke can now be measured on
ø 0,64(.025) the pressed down plunger.
HMS - 075 305 064 A
Note: the plunger can be easily pulled out
again and the Probe re-used many times.

ø 1,37 ø 0,9 Ø1,5


(.054) (.035) (.059)
Application Area
HMS - 100 302 150 A
Tip Style „05“:
• For contacting Test Pads
25 (.984) 6,4 2 (.079)
Tip Styles „02 / 06“:
(.250)
ø 0,9 (.035) • For contacting Component Pins
HMS - 100 305 090 A

Further Versions or Series on request.

ø1,66 (.065) ø2 (.079) ø1,3 (.051) ø2 (.079)


HMS - 422 306 200 A
Ordering Example
22,4 (.882) 5 8 (.315) 3 (.118) HMS-075: H M S 0 7 5 3 0 5 0 6 4 A
(.197)
ø1,3 (.051) HMS-100: H M S 1 0 0 3 0 2 1 5 0 A
HMS - 422 305 130 A
HMS-422: H M S 4 2 2 3 0 6 2 0 0 A

112 All specifications are subject to change without prior notification


Test Probes

e-type®
Probes
for Fixture Customizing

ICT / FCT
PCB Support Probe GKS-416 Mechanical Data
Working Stroke: 9,2 mm (.362)
Maximum Stroke: 11,5 mm (.453)
Spring Force at Work.Stroke: 5,0 N (18.1oz)

Bead Probes
ø2,65 (.104) (.118) ø3 Ø1,6 (.063) (.118) ø3

Materials
Plunger: BeCu , gold-plated
(.079 or .157) 2 or 4 (.177) 4,5 Barrel: Brass, gold-plated
Spring: Steel, gold-plated

Fine Pitch
18 or 20(.709 or .787)
55 (2.165)
Tip: Delrin
Receptacle: KS-113 23
Mounting Hole Size
see GKS-113 (Page 58)
Ordering Example

Metric
Stand.
GKS for Install. Height 18,0 mm (.709): G K S 4 1 6 0 0 2 3 0 0 A 5 0 0 2

GKS for Install. Height 20,0 mm (.787): G K S 4 1 6 0 0 2 3 0 0 A 5 0 0 4

Solderable
PCB Support Probe GKS-102 Mechanical Data
Working Stroke: 4,8 mm (.189)
Maximum Stroke: 6,5 mm (.256)
0,64 ø2 ø2,3 ø1 Ø4
(.025) (.079) (.091) (.039) (.157)
Spring Force at Work. Stroke: 1,5 N (5.4oz)
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz)

Short-stroke
Materials
8 Plunger: Steel , gold-plated
(.079) 2 7,5 4 (.157)
(.315)
(.295)
Barrel: Brass, gold-plated
43,5 (1.713)
Spring: Steel, gold-plated
Tip: PVC

Probes
Flying
Receptacle: KS-102 23
Mounting Hole Size: see GKS-102, Page 56
Ordering Example
GKS for Install. Height 13,5 mm (.531): G K S 1 0 2 2 5 0 4 0 0 P 3 0 0 2 W

DKS
Test Probe GKS-504 Mechanical Data
with continuous Plunger - for the activation Working Stroke: 11,2 mm (.441)
of a Micro Switch Maximum Stroke: 14 mm (.551)
Spring Force at Work. Stroke: 0,5 N (1.8oz)
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz)

SKS
ø1,4(.055) ø2,65 (.104) ø3 (.118) ø1,8 (.071) Materials
Plunger: BeCu , nickel-plated
Barrel: Steel, gold-plated or Stainless Steel

PKS / PSK
7 (.157 or .394) 4 or 10 Spring: Brass, gold-plated
(.276) 18 or 24 (.709 or .945) Receptacle: KS-113 23
56 (2.205)

Mounting Hole Size


see GKS-113 (Page 58)
RF / Dipole
Test Probes

Ordering Example
GKS for Install. Height 18,0 mm (.709): G K S 5 0 4 3 0 5 1 8 0 N 0 5 0 4

GKS for Install. Height 24,0 mm (.945): G K S 5 0 4 3 0 5 1 8 0 N 5 0 1 0


HSS

GND Probe GKS-414 Mechanical Data


Working Stroke: 9,6 mm (.378)
Maximum Stroke: 11,2 mm (.441)
Spring Force at Work. Stroke: 1,5 N (5.4oz)
customizing

ø2,65(.104) (.118) ø3 Ø1,6


alternative: 3,0 N (10.8oz)
Fixture

(.063)

ø5 (.197) Recaptacle: KS-113 23 (see Page 56)

(.079) 2 2,6 (.102) Mounting Hole Size


15,8(.622)
40,8(1.606) see GKS-113 (Page 58)
Tools

Ordering Example
GKS for Install. Height 15,8 mm (.622): G K S 4 1 4 2 0 2 5 0 0 A 1 5 0 2
Cable Test
Probes

All specifications are subject to change without prior notification 113


Technical Information

Customizing Accessories (Excerpt)

Marking Units Screwing Units for Potentiometer Adjustment


The INGUN Marking Units excel themselves with their stur- The compact, manual or automatic-driven, Screwing Units
diness, compact size, simple assembly and their long-life. ­enables potentiometer adjustment. The automatic Screwing
We offer various types to support all Fixture designs and Unit is ­driven by means of a flexible shaft, which allows an
concepts. Please note that the Engraver must be mounted individual and compact mounting of the drive engine. The
vertical to the surface which is to be marked. threaded section and the mounting holes in the housing
enables multiple assembly possi­bilities in the Test Fixture.
The automatic Screwing Unit is designed modularly –
­offering problem-free adaption of the Unit in regard to the
­various insertable tips and the special customer demands.
The insertable tip itself is spring-loaded bedded.

Electric-driven Marking Units


Part No. 24447 Marking Unit-short with scratching
Engraver, Ø 12 x 60 mm (SW 14), Automatic Screwing Unit
12 V, Ø Circle 2 mm, Marking of hard Part No. 27791 Body of Potentiometer Screwing Unit
Marking
surfaces (e.g. FR4, CEM1, etc.) Part No. 27790 Replacable Unit without insertable tip
Part No. 25251 Marking Unit-short with cutting Individual insertable tip on request. Max. stroke approx.
Engraver 4.0 mm, applied force by max. stroke approx. 1 N
Ø 12 × 60 mm (SW 14), 12 V,
Marking
Ø Circle 2 mm, Marking of soft
Manual Screwing Unit
­surfaces (e.g. labels, hardwood, etc.)
Part No. 17049 Manual Screwing Unit, cross-head and
Part No. 24456 Marking Unit-long with scratching
­flat-head tip including
Engraver, Ø 12 × 100 mm (SW 14),
12 V
Marking
Ø Circle 2 mm, Marking of hard Manual Key/Button activation
­surfaces (e.g. FR4, CEM1, etc.) Part No. 19637 Manual Key/Button activation

Marking Unit-short Marking Unit-short Marking Unit-long Automatic Manual Screwing Manual Key/
(Part No. 24447) (Part No. 25251) (Part No. 24456) Screwing Unit Unit Button activation

Pneumatic-driven Marking Units


Part No. 25241 Marking Unit with cutting Engraver
Ø 16 x 57 mm (SW 19), 0.6 MPa,
Ø Circle 2 mm, Marking of hard surfaces
Marking
(e.g. FR4, CEM1, etc.)
Part No. 29483 Marking Unit with milling Engraver Ø 16 x 57 mm (SW 19),
0.6  MPa, Ø Circle area with approx. Ø 1.0 to Ø 2.0 mm,
Marking of hard and soft surfaces Marking Unit Marking Unit
Marking
(Part No. 25241) (Part No. 29483)

114
Technical Information

Pylon Receiver High-frequency Block ­ High-frequency Block


The Pylon Receiver from INGUN can be loaded with all 16-pole (2 GHz) 16-pole (4 GHz)
INGUN Interface Blocks.

Part No. 32162


INGUN Pylon-Receiver
(10 Interface Blocks) with
extended contacting stroke S-RC-016-2GHz-16 S-RC-016-4GHz-16
(Further information see on Part No. 34581 Part No. 34996
page 47) Loaded with: Loaded with:
HFS-810 305 051 A 5306 HFS-840 305 051 A 5306
S-ATS-016-2GHz-16 S-ATS-016-4GHz-16
Art.-Nr. 39524 Part No. 34571
Loaded with: SB-810 Z Vollbestückt mit: SB-810 Z
Self-centering: ± 0.2 mm Selbstzentrierung: ± 0,2 mm

Interface Blocks
Interface Blocks, loaded with INGUN Test Probes, gua- The in general not loaded RC- and ATS-High-frequency
rantee best contacting quality and low contact resistance. Blocks, prepared for loading of up to 16 High-frequency
The INGUN Interface Blocks are used in the Intermediate Test Probes respectively up to 16 Contact Terminals, can
Interfaces of the INGUN Interchangeable Fixture Kits (e.g. be loaded individually with only 1 to max. 16 Test Probes
MA 21xx-Series) as well as in external Interfaces (e.g. respectively Contact Terminal. Further information see our
Rohde&Schwarz, TestStation GR). The Working space is 15.1 Product-information of the INGUN Interface Blocks.
± 0.5 mm.

Signal Block Signal Block 170-pole Optical wave-guide Optical wave-guide Block
170-pole (4 A) (4 A) Low Ohm Block 45-pole 20-pole for Feasa OH-3

S-RC-170-4A S-RC-170-N-4A S-RC-045-LWL S-RC-020-LWL-F


Part No. 27616 Part No. 31006 Part No. 27618 Part No. 38696
Loaded with: Loaded with: Loaded with: KS-004 35 G-K Not loaded, loadeable with e.g.:
GKS-945 357 106 A 1100 HSS-118 317 175 A 1102 Without: LWL (Part No. 20747) 20x Feasa OH-3 (Part
S-ATS-170-06 S-ATS-170-06 S-ATS-045-LWL No. 33685)
Part No. 13515 Part No. 13515 Part No. 29448 S-ATS-045-LWL
Loaded with: Loaded with: Loaded with: KS-004 35 G-K Part No. 29448
KT-158 06 KT-158 06 Without: LWL (Part No. 20747) Loaded with: KS-004 35 G-K
Without: LWL (Part No. 20747

High-current Block High-current Block Pneumatic Block 8-pole


24-pole (24 A) 2-pole (50 A) RC-block self closing
For Further Interface Blocks
see our Product Information
customizing

INGUN Interface Blocks.


Fixture

S-RC-24-24A S-RC-002-50A S-RC-008-PK3-G


Part No. 27628 Part No. 31549 Part No. 37820
Loaded with: Loaded with: Loaded with: Connector female
HSS-120 317 300 A 2202 M HSS-150 317 300 A 5002 M (Part No. 37819)
Tools

S-ATS-24-10 S-ATS-002-50 S-ATS-008-PK3-G


Part No. 27620 Part No. 31550 Part No. 37821
Loaded with: Loaded with: Loaded with: Connector
KT-120 L3 E02-30 KT-150 L3 E03-M3 male (Part No. 37818)
Cable Test
Probes

115
Technical Information

Contacting of RJ-Plugs and USB- Spring-loaded Tooling Pins GFS-874


Connectors To enable high-precision customizing INGUN offers spring-
loaded Tooling Pins. In this case the PC-Board is registered
For contacting RJ- and USB-Plugs with via a conical-shaped, spring-loaded Tooling Pin. To customize
little wear and resistance INGUN offers the Fixture you need a pair of Tooling Pins, i.e. consisting of
especially designed and manufactured one cone-shaped Tooling Pin and one dagger-shaped Tooling
test plugs, which are manufactured Pin.
with robust copper-beryllium wires
Tooling Pins.
For Tooling Pin Holes:
RJ-Plugs
Ø 2.0 mm to Ø 3.5 mm
Part No. 17824 RJ-10, 4-channels
Part No. 24481 cone-shaped
Part No. 17825 RJ-12, 6-channels Part No. 25214 dagger-shaped
Part No. 17826 RJ-45, 8-channels
Part No. 17827 RJ-48, 10-channels For Tooling Pin Holes:
Ø 3.5  mm to Ø 5.5 mm
USB Test Plugs Spring-loaded Tooling Pins Part No. 25215 cone-shaped
Part No. 17829 USB Test Plug, 4-channels, type B as a pair (Dagger and Cone-
Part No. 25217 dagger-shaped
Part No. 21072 USB Test Plug Mini, 5-channels, type B shaped)
Part No. 34816 USB Test Plug Micro, 5-channels, type B­
Further special Tooling Pins are available – such as e.g.
Mounting Shoes are available for the assembly of all Tooling Pins with mounting disk, Special Tooling Pins for In-
Test Plugs. line Systems (e.g. with optical safety check or spring-loaded)
Further variations of test plugs are available on request.

Cleaning Mats
Tooling Pins
PC-Boards often show signs
Rigid Tooling Pins of flux deposits and oxide
The Tooling Pins from INGUN register the PC-Board in the layers, which contaminate the
applicable Tooling Pin Holes and therefore guaranty an exact surface and create an insula-
registration of the PC-Board on the Test Fixture. The Tooling ting layer. With the increased
Pins are available with diameters from 1.9 to 5 mm and in usage of the Test Probes the deposits are transferred to the
steps of 0.1 mm. They have a tolerance of 0 /– 0.05 mm. tips of the Test Probes. INGUN proposes cleaning the tips of
the Probes with a Cleaning Mat.
3 – 0,05 Cleaning is recommended for those tip-styles with self-
cleaning features, e.g. 01, 09, 15, 31, 38, 77, 91, 93, 97, 98.
Contact Cleaning Mats can used on all INGUN Test Fixtures
without Pressure Frames and are available in various sizes.
Sizes and prices on request!
7

Further details – also in regard to Cleaning Brushes – can be


found on the applicable Product Data Sheets.
(14)
7

2 + 0,01

116
Technical Information Contents

Insertion and Extraction Tools Insertion and


Extraction Tools

SW / ZW / AW 118

Insertion and Extraction Tools enable Test Probes and Receptacles to


be inserted and extracted safely, easily and without being damaged. The
Tool for assembling Screw-in
Insertion Tools are generally equipped with a Handle (SW-H) and an
Probes – see pages 170–171
­interchangeable Bit. The Bit being in accordance to the specific probe se-
ries (e.g. E-SW KS-112).

Tools which can be adjusted in a variable manner are available for


Receptacles with a Press-ring for the series GKS-050, GKS-075 and
GKS-100. When inserting the Receptacle, the Press-ring is pressed into
the mounting hole; the Installation Height of the Test Probe can then
be ­adjusted to meet the applicable application.

Tools for screw-in Probes: see from page 170/171.

SW-GKS ZW-GKS-912 SW KS-112


SW-ZW-GKS-112 SW-GKS-181

Delrin

Tools
Cable Test
Probes
Insertion and
Extraction Tools
Insertion and
Series Insertion Tool for GKS ExtractionTool for GKS Insertion Tool for KS
Tip-Ø > Shaft-Ø
GKS-001 SW-GKS SW-KS-xxx G (4): Variably
GKS-002 SW-GKS SW-ZW-GKS-100 SW-KS 100 / SW-KS-100 G (4) adjustable Insertion Tool,
SW-GKS: Universal for Receptacle with Press-
GKS-003 SW-GKS SW-KS-102
Insertion Tool for GKS ring (* can be purchased
GKS-004 SW-GKS
individually)
GKS-005 SW-GKS
XXX-050 SW-GKS-081 (1) SW-KS-050 G (4)
GKS-069 SW-GKS-187 B SW-KS-080
XXX-075 SW-ZW-GKS-075 SW-KS-075 G (4)
GKS-080 SW-ZW-GKS-080 SW-KS-080
G-SW-KS-xxx G
GKS-081 SW-GKS-081 (1) SW-KS-080 SW - H (Handle)
GKS-098 SW-GKS SW-KS-103 (Handle)
(1)
XXX-100 SW-GKS-100 B SW-ZW-GKS-100 SW-KS 100 / SW-KS-100 G (4)
GKS-101 SW-ZW-GKS-101 SW-KS-101
GKS-102 SW-ZW-GKS-112 SW-KS-102
GKS-103 SW-ZW-GKS-103 SW-KS-103 H-SW-KS-xxx *
GKS-112 SW-ZW-GKS-112 SW-KS-112
(Tube)
E - SW GKS
GKS-113 SW-ZW-GKS-103 SW-KS-113
(Bit)
(1) (4)
GKS-135 SW-GKS-100 B SW-ZW-GKS-100 SW-KS 100 / SW-KS-100 G D-SW-KS-xxx N *
(Bit)
GKS-181 SW-GKS-181 (1) ZW-GKS-912 SW-KS-181
GKS-204 SW-GKS-912 A (2) / 912 B (3) ZW-GKS-912 SW-KS-112
Fig.1
GKS-412 SW-ZW-GKS-112 SW-KS-112 Fig.2
XXX-422 SW-GKS-912 A (2) / 912 B (3) ZW-GKS-912 SW-KS-112 AW-KS-Set-ICT:
Extraction Tool for KS (ICT)
GKS-502 SW-ZW-GKS-112 SW-KS-102
GKS-503 SW-ZW-GKS-103 SW-KS-103
GKS-550 SW-GKS-181 (1) SW-KS-050 G (4)
GKS-710 ZW-GKS-912 SW-KS-112
GKS-713 SW-GKS SW-KS-113
GKS-714 SW-GKS SW-KS-113
GKS-725 SW-ZW-GKS-100 SW-KS-100
GKS-912 SW-GKS-912 A (2) / 912 B (3) ZW-GKS-912 SW-KS-112
GKS-913 SW-ZW-GKS-103 SW-KS-113
GKS-967 SW-GKS SW-KS-102
HSS-118 SW-ZW-GKS-112 SW-KS-112
HSS-120 SW-ZW-GKS-103 SW-KS-113
HSS-150 SW-GKS
PKS-200/220 SW-GKS SW-KS-102
PKS-300/299 SW-GKS SW-KS-103
SKS-100 SW-ZW-GKS-100 SW-KS-100 G (4)
SKS-215 SW-ZW-GKS-112 SW-KS-112  E-AW-KS-xxx
Insert

SKS-415/425 SW-ZW-GKS-103 SW-KS-113


SKS 419/429 SW-SKS-419-429-300
SKS 419/429 SW-SKS-419-429-500
The Set for extraction of Receptacles contains
(1)
Insertion Tool for Plunger with continuous Shaft (2)
universal usage the Bits E-AW-KS-xxx for Test Probe series GKS-
(3)
for Tip Style „09“ (4)
free adjustable (5)
Extraction Tool 040/050/075/100:

Extraction Tool for Set ICT AW-KS-Set-ICT

Note: Bit for KS-040 (Spare Part) E-AW-KS-040


Tools for Screw-in Test Probes page 170/171. Bit for KS-050 (Spare Part) E-AW-KS-050
Tools for RF-Probes can be found in our present RF Catalog .
Bit for KS-075 (Spare Part) E-AW-KS-075
Bit for KS-100 (Spare Part) E-AW-KS-100
Ordering Example
Insertion and Extraction Tools for GKS 112: SW–ZW-GKS-112

Insertion Tools for GKS 912: SW–GKS-912 A or SW–GKS-912 B

Bits for Insertion tools GKS 912: E -S W – G K S - 9 1 2 A or E-SW–GKS-912 B

Extraction Tool for Receptacles: AW–KS–Set–ICT

118 All specifications are subject to change without prior notification


Raster:
1,27 / 1,91 / 2,54 mm
E-Type
50 / 75 / 100 Mil ICT-/FCT-Kontaktstifte für schwierige
Einbauhöhe: 16,0 mm / variabel Kontaktieraufgaben
Screw-in Test Probes

Cable Harness
Empfohlener Hub: 4,3 mm

Test Probes
Screw-in High-current Probes

Screw-in Switching Probes

RF/ Digital

Non-rotating Probes

Push-back Probes

Tools
Cable Test
Probes

1
Test Probes for Cable Harness Testing
Contents: Cable Test Probes

Individually controllable Probes

Through (continuous) Plunger


Recommended Stroke in mm

Component Presence Check

Stroke-measurement Probes
High-Current Applications
High Temperature Range
Combined ICT-/FCT-Test

High Installation Height


Low Installation Height
Cable Harness Probes

Non-Rotating Probes
Short-stroke Probes
Current Rating in A

Long-stroke Probes
Max. Stroke in mm

High Spring Forces


Solderable Probes

Micro-Contacting
Grid in mm (Mil)

Interface Probes

Rotating Probes
RF-Applications
Battery Probes
ICT / FCT

Series

Page
Screw-in Test Probes
1,27 4,3 6,35 3 • • GKS-050 M 126
1,27 4 5 3 • • GKS-087 M 127
1,91 4,3 6,35 4 • • • GKS-075 M 128
2,54 3,5 4,5 5–8 • • GKS-427 M 129
2,54 3,5 4,5 16 • • • • HSS-827 M 129
2,54 3,5 4,4 3–5 • • GKS-899 M 130
2,54 3,5 4,4 3–5 • T-899 M 131
2,54 4  5,3 / 8 5–8 • • • • GKS-112 M 132
2,54 4 5 5–8 • • T-112 M 133/134
2,54 4 5 5–8 • • T-912 M 133/134
4 4 5,3 5–8 • • • GKS-113 M 135
4 4 5 5–8 • • T-113 M 136/137
4 4 5 5–8 • T-888 M 136/137
5,08 4,4 5,5 10 – 12 • • GKS-854/854M 138
4,5 5,6 7 5 – 15 • • • • GKS-500 M 139
2,54 12 14,5 2–3 • • GKS-212 M 140
5,08 12 14,3 3–5 • • GKS-313 M 141
4 2,8 3,5 5–8 • • • GKS-913 M 142
Screw-in High-current Probes
2,54 4 5,3 / 8 16 • • • HSS-118 M 144
4 4 5,3 24 • • • HSS-120 M 145
5,08 4,4 5,5 50 • • • • HSS-150 M 146
5,08 2 2,5 50 • • • • • HSS-552 M 146
Screw-in Switching Probes
2,54 4 5 3 • • SKS-215 M/MF 148
3,5 4 5,2 3 • • • SKS-465 MF 149
3,5 4 4,5 3 • • • SKS-465 SF 150
4,5 8 6 3 • • • • SKS-435 M 151
RF/Digital
• • HFS 152/154
Non-rotating Probes
4,5 6,4 8 5 – 15 • • • • • GKS-803 M 156
2,54 4 5 5–8 • • GKS-710 157
5,08 4 / 6 5 / 7 8 – 10 • • • GKS-714 158
5,08 4 5 8 – 10 • • GKS-098 158
5,08 4 5 8 – 10 • • • GKS-098 M 159
2,54 4 4,4 8 – 10 • • • GKS-746 M 160
4 4 5 8 – 10 • • • GKS-747 M 161
Push-back Probes
2,54 5 6 5 • • • • • VF 25 164
3 5 5,5 8 • • • • • VF 3 165
4 5 7 8 • • • • • • VF 4 166
5 9,5 12 10 • • • • • • • VF 5 167
Screw-in Tools for screw-in Probes
Tools
BIT/DW/SW 170/171

121
Test Probes for Cable Harness Testing

Due to the progressive development in the automobile


industry the complexity of the Cable Harnesses is also
increasing. To meet these demands INGUN has extended the
range of variants of standard Cable Harness Test Probes.
Apart from the renowned series the range of Screw-in and
Step-Probes, Push-back Probes, High-current Probes and
the choice of Kelvin/RF Probes has been enhanced.

4
The following Test Probes are mainly used for testing Cable
Harnesses and Connectors. Especially the Screw-in Probes
(with end index “M”) and the Push-back Probes (VFxx) offer
an optimal reliability against the creeping out of the Test Probe
out of the Receptacle.

Screw-in variants are also available within various standard


series. Further special designs and variants are available on
request.
Notes

124
Technical Information Contents

Screw-in Test Probes


Screw-in Test Probes Screw-in Test
Probes

Screw-in High-current Probes


GKS-050 M 126

GKS-087 M 127

GKS-075 M 128
Screw-in Test Probes are always marked with the end index „M“. They
are mainly used for testing Cable Harnesses and Connectors in Cable Test GKS-427 M 129
Tables. The Test Probe, which has the thread on the bottom end, is scre-

Screw-in Switching Probes


wed into the Receptacle (that has the applicable internal thread) using a HSS-827 M 129
special screwing tool (see page 170/171).
GKS-899 M 130
The screw connection ensures that the Test Probe has a secure hold in the
Receptacle even under difficult application conditions (i.e. snapping effect,
T-899 M 131
assembly upside down etc.). Furthermore, a flexible exchange of the Test
Probe is also guaranteed.
GKS-112 M 132

VS-112 M 132

Spring-Loaded Test Probe (GKS)


and Receptacle (KS) Spring-Loaded Test Probe "GKS ... M” T-112 M 133/134

RF / Digital
for screw-in connection with outer thread to
(GKS and KS with thread) screw into “KS-... M”
T-912 M 133/134

GKS-113 M 135

T-113 M 136/137
Receptacle "KS ... M”
with internal thread

T-888 M 136/137

Non-rotating Probes
GKS-854/854 M 138

GKS-500 M 139

GKS-212 M 140

GKS-313 M 141

GKS-913 M 142
Push-back Probes

GKS-204 M 55

GKS-103 M 60

GKS-503 M 61

GKS-967 M 68

GKS-761 M 69
Tools

Insertable Test Probes GKS from


page 17 on.
GKS 050 M Grid:
≥ 1,27 mm
Screw-in Test Probe ≥ 50 Mil
Installation Height: 10,5 / 12,5 mm (.413 - .492)
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

M 0,7 ø0,79 ø1,15 (.045) ø0,5 øs.tbl.


(.028) (.031) SW0,9(.035) (.020) 2 01 ∅ 0,50 A
(.020)

GKS-050 ... M 6,35(.25) 0,55 3 02 ∅ 0,60 A


10 (.394) (.022) (.023)
47,3 (1.862)

3 03 ∅ 0,50 A 0,90 (.035)


(.020)
ø0,5 ø0,81 ø0,99 ø1 ø1,15
(.020) (.032) (.039) (.039) (.045) 3 05 ∅ 0,50 A
(.020)

KS-050 35 M 0,5 3 06 ∅ 0,90 A


43,5 (1.713) (.020) (.035)

3 07 ∅ 0,50 A 0,90 (.035)


(.020)

2 14 ∅ 0,50 A
(.020)

22 ∅ 0,40 A
2 *
(.020)

2 31 ∅ 0,50 A
(.020)

2 38 ∅ 0,50 A
(.020)
12,5 (.492)

Collar Height and Installation Height


10,5 (.413)

2 77 ∅ 0,50 A
The Installation Height of the Tip (measured (.020)

with the Receptacle) is determined by the


2 91 ∅ 0,50 A
Collar Height of the Receptacle. (.020)

2 97 ∅ 0,50 A
(.020)
Collar Height Installation Height
* conical down to ∅ 0,50 mm
03 M 10,5 mm (.413)
GKS-050 ...M
Available Tip Styles
GKS-050 ...ML
03 ML 12,5 mm (.492)
(with KS-050...)
Special Version GKS-050 ... ML
Material

Further Versions
Plating

Tip Style
Mechanical Data Materials ∅ ∅ (inch)

Working Stroke: 4,3 mm (.169) Plunger: BeCu or Steel, gold-plated


2 91 ∅ 0,50 A
Maximum Stroke: 6,35 mm (.250) Barrel: Brass, gold-plated (.020)
Spring force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
Total Length 49,3 mm (1.941), Special Designation „ML“
alternative: 1,0 N (3.6oz); 2,0 N (7.2oz) or Stainless Steel** (MC)
Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


Current Rating: 2-3A in CEM 1: ∅1,00 - 1,02 mm (.0394-.0401) Note:
Ri typical: < 20 mW (** < 100 mW) in FR 4: ∅1,01 - 1,03 mm (.0398-.0405) GKS-050 ... M will be screwed into KS-
050 ... M using special tools, see Page
Operating Temperature Note: 170/171.
Standard: -40° up to +80° C The Receptacle KS-050 ... M is availa-
**with Spec. Designation "MC": -100° ble pre-wired with 1 m Wire AWG 30 Recommended Screw-in Torque:
(see Ordering Example). Min.: 0,5 Ncm / Max.: 1 Ncm
up to +200°C (2,0 N)

Ordering Example Series Tip
Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel „MC“
3 = BeCu

Test Probe with Total Length 47,3 mm (1.862): G K S 0 5 0 2 9 1 0 5 0 A 1 5 0 3 M

Receptacles: K S – 0 5 0 3 5 M K S – 0 5 0 3 5 M - V - 30

Insertion Tool for KS-050 ... M: S W – K S - 0 80

126 All specifications are subject to change without prior notification


Grid:
≥ 1,27 mm
GKS 087 M

Screw-in Test Probes


≥ 50 Mil Screw-in Test Probe
Installation Height: 7,2 / 8,2 mm (.283 / .323)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
M 0,7 ø 0,75 (.045) ø 1,15 ø 0,51
∅ ∅ (inch)
(.028) (.030) (.035) SW0,9 (.020)

3 01 ∅ 0,50 A
5 (.197) (.020)

Screw-in High-current Probes


7 (.276)
28 (1.102)
GKS-087 301 050 A xx 02 M 3 03 ∅ 0,90 A
(.035)
ø 0,9
(.035)
3 05 ∅ 0,50 A
5 (.197) (.020)
1
8 (.315) (.039)
29 (1.142)
GKS-087 303 090 A xx 02 M
ø 0,51
(.020)

5 (.197)
28 (1.102) 7 (.276)

Screw-in Switching Probes


GKS-087 305 050 A xx 02 M

Receptacles
ø 0,8 ø 0,97 ø1 ø 1,15
(.031) (.038) (.039) (.045)

6 0,2 (.008)
(.236) 27 (1.063)

KS-087 M 0.7 H

0,62 ø 0.97 ø1 ø 1,15

RF / Digital
(.025) (.038) (.039) (.045)

0,2 (.008)
27 (1.063)
Collar Height and Installation Height
The Installation Height of the Tip
(.323)

35,7 (1.406)
(.283)
7,2

8,2

KS-087 47 M 0.7 (Dimension with Receptacle) is determined


by the Collar Height and the Tip Style. The
Collar Height of the series GKS-087 is al-
ways 02.

Non-rotating Probes
GKS-087 ... M GKS-087 303 ... M Collar Tip Diameter Installation
(with KS-087...) Height Style Height

02 M 01 0,50 (.020) 7,2 mm (.283)


Mechanical Data Materials
Working Stroke: 4,0 mm (.157) Plunger: BeCu, gold-plated 02 M 03 0,90 (.035) 8,2 mm (.323)
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated 02 M 05 0,50 (.020) 7,2 mm (.283)
Spring Force at Work. Stroke: 0,5 N (1.8oz) Spring: Steel, gold-plated
alternative: 0,8 N (2.9oz) Receptacle: Brass, gold-plated
Note:
Electrical Data Mounting Hole Size GKS-087 ... M will be screwed into KS-
Current Rating: 2-3A in CEM 1: ∅1,00 - 1,02 mm (.0394-.0401) 087 ... M using special tools, see Page
Ri typical: < 20 mW in FR 4: ∅1,01 - 1,03 mm (.0398-.0405) 170/171.
Push-back Probes

Recommended Screw-in Torque:


Operating Temperature Min.: 0,5 Ncm / Max.: 1 Ncm
Standard: -40° up to +80° C

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 = BeCu

Test Probe: G K S 0 8 7 3 0 5 0 5 0 A 0 5 0 2 M

Receptacles: K S – 0 8 7 M 0 ,7 H K S – 0 8 7 4 7 M 0,7
Tools

All specifications are subject to change without prior notification 127


GKS 075 M Grid:
≥ 1,91 mm
Screw-in Test Probe ≥ 75 Mil
Installation Height: 10,5 mm (.413)
Recommended Stroke: 4,3 mm (.169)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

M1(.039) Ø1(.039) (.055) Ø1,4 SW1 (.039) øs.tbl.

ø0,8
0 06* A
∅ 1,30
GKS-075 ...M 0,8
(.051)

26 (1.024) 2,2 6,4 1,3 (.051)


2 01 ∅ 0,64 A
(.087) (.250) (.025)
35,9 (1.413)
3 02 ∅ 0,90 A
(.040)
Ø1,2 (.047) Ø1,30 (.051) (.052) Ø1,32 Ø1,35 (.053)

3 03 ∅ 1,20 A
KS-075 30 M - R (.047)

5 (.197) 10 (.394) 0,2(.008) 2 04 ∅ 1,15 A


32,7(1.287) (.045)

3 05 ∅ 0,50 A
4 (.020)
0,64(.025)
KS-075 47 M - R
3 05 ∅ 0,64 A
(.025)
9,8 (.386) 3,5 (.138)
37,5 (1.476)
3 06 ∅ 1,00 A 1,20 (.047)
(.0,39)

1,00 (.039)
2 07 ∅ 0,64 A
1,20 (.047)
(.025)

2 09 ∅ 0,64 A
(.025)

3 13 ∅ 0,61 A
(.024)

0,64 (.025)
2 14 ∅ 0,50 A 0,80 (.031)
(.020) 1,00 (.039)
(.413)
10,5

2 17 ∅ 1,20 A
(.047)
Collar Height and Installation Height
3 19 ∅ 1,20 A 1,50 (.059)
The Installation Height of the Tip is (.047)
10,5 mm (.413). The Test Probe can only be
24
used with a Receptacle. 2 *** ∅ 1,30 A
(.051)

2 25 ∅ 1,20 A 1,30 (.051)


(.047)
Mechanical Data Materials
Working Stroke: 4,3 mm (.169) Plunger: BeCu or Steel, gold-plated 2 31 ∅ 0,64 A
Maximum Stroke: 6,35 mm (.250) Barrel: Brass, gold-plated (.025)

Spring Force at Work. Stroke: 2,0 N (7.2oz) Spring: Steel, gold-plated or Stainless Steel 2 77 ∅ 0,64 A
alternative: 0,6 N (2.2oz); 1,0 N (3.6oz); ** (MC) (.025)

1,5 N (5.4oz); 2,8 N (10.1oz) Mounting Hole Size


2 91 ∅ 0,64 A
in CEM 1 and FR 4: ∅ 1,32 - 1,34 mm (.025)
Electrical Data (.0520 - .0528)
Current Rating: 3-4A 2 97 ∅ 0,64 A 0,80 (.031)
(.025)
Ri typical: < 20 mW (** < 100 mW) Note:
GKS-075 ... M will be screwed into KS- 2 98 ∅ 0,64 A
(.025)
Operating Temperature 075 ... M using special tools, see Page
Standard: -40° up to +80° C 170/171. * Tip Height: 2,8 mm (.110), Total Length GKS 1,5 mm
(.059) longer than Standard
**with Spec. Desig. "MC": -100° up to Recommended Screw-in Torque:
Further Tip Styles see GKS-075, Page 26/27
*** higher middle tip plus 0,2 mm
+200°C (2,0 N; 2,8 N) Min.: 0,5 Ncm / Max.: 1 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel alternative
3 = BeCu „MC“

Test Probe: G K S 0 7 5 2 0 1 0 6 4 A 1 5 0 2 M

Receptacles for GKS-075 ... M: K S – 0 7 5 3 0 M-R K S – 0 7 5 4 7 M-R

128 All specifications are subject to change without prior notification


Grid:
≥ 2,54 mm
GKS 427 M / HSS 827 M

Screw-in Test Probes


≥ 100 Mil Screw-in Test Probe
Installation Height: 8,7 mm (.343)
Recommended Stroke: 3,5 mm (.138)

Mounting and Functional Dimensions


GKS-427 M
M1,6 ø1,65 SW1,7 ø1 øs.tbl. Available Tip Styles GKS 427 M
(.063) (.065) (.067) (.039)

Material
Further Versions

Plating
Tip Style

Screw-in High-current Probes


GKS-427 ...M ∅ ∅ (inch)

2 01 ∅ 1,00 A
11 (.433) 2 4,5 2 (.079) (.039)
(.079) (.177)
19,5 (.768) 3 06 ∅ 2,00 A
(.079)

ø1,95 ø2 ø2,05 ø2,2


(.077) (.079) (.081) (.087)

KS-427 30 M-R

(.008) 0,2

Screw-in Switching Probes


16,5 (.650)
Available Tip Styles HSS 827 M
HSS-827 M

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M1,6 ø1,65 SW1,7 øs.tbl.
(.063) (.065) (.067)
3 02 ∅ 2,00 S
(.079)
HSS-827 ...M

3 06 A
11 (.433) 2 4,5 2 (.079) ∅ 2,00
(.079)
(.343)

(.079) (.177)
8.7

19,5 (.768)

RF / Digital
ø1,95 ø2 ø2,05 ø2,2
(.077) (.079) (.081)
Collar Height and Installation Height
(.087)
The Installation Height of the Tip is always
KS-427 30 M-R 8,7 mm (.343). The Test Probe can only be
(.008) 0,2
used with a Receptacle.
16,5 (.650)

Mechanical Data Materials


Working Stroke: 3,5 mm (.138) Plunger: Steel or BeCu, gold-plated
Maximum Stroke: 4,5 mm (.177) Barrel: Brass, gold-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Stainless Steel (*MC) or Steel,

Non-rotating Probes
alternative: *2,5 N (9.0oz) gold-plated
Receptacle: Brass, gold-plated
Electrical Data GKS 427 M
Current Rating: 5-8A
Ri typical: < 20 mW Electrical Data HSS 827 M
Current Rating: max. 16 A
Operating Temperature GKS 427 M Ri typical: < 10 mW
Standard: -40° up to +80° C
Note:
* with Special Designation „MC“: GKS-427 ... M will be screwed into
-100° up to +200° C Operating Temperature GKS 827 M KS-427 ... M-R using special tools, see
1,5 N (5.4oz); 2,5 N (9.0oz) Standard: -40° up to +80° C Page 170/171.
Push-back Probes

* with Special Designation „MC“:


Mounting Hole Size -100° up to +200° C Recommended Screw-in Torque:
for KS-427 30 M-R 1,5 N (5.4oz); 2,5 N (9.0oz) Min.: 3 Ncm / Max.: 5 Ncm
in CEM 1 and FR 4: ∅ 2,00 - 2,02 mm
(.0787 - .0795)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

2 = Steel S = Silver
3 = BeCu

Test Probe: G K S 4 2 7 3 0 6 2 0 0 A 1 5 0 2 M
Test Probe:
Tools

H S S 8 2 7 3 0 2 2 0 0 S 1 5 0 2 M
Receptacle for GKS-427 ... M: K S – 4 2 7 3 0 M-R

All specifications are subject to change without prior notification 129


GKS-899 M Grid:
≥ 2,54 mm
Screw-in Step Probes ≥ 100 Mil
Installation Height: 12,8 (.504)
Recommended Stroke: 3,5 mm (.138)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M1,4 ø1,37 ø1,9 SW1,4 øs.tbl.
(.055) (.054) (.075) (.055) 2 01 ∅ 0,75 A
(.030)

3 02 ∅ 0,75 A 0,65 (.026)


18,5 (.728) 2,5 4,4 2,5 (.098) (.030)
27,9 (1.098) (.098) (.173)

3 02 ∅ 1,50 A
ø0.75 (.059)
(.030)

3 03 ∅ 1,80 A
6,9 (.071)

27,9 (1.098) (.272)


3 05 ∅ 0,75 A 0,65 (.026)
(.030)

∅ 1,30 A 1,00 (.039)


3 06 1,80 (.071)
ø1,67 ø1,7 ø1,84 (.051)
(.066) (.067) (.072)

KS-899 30 M-R-T 3 13 ∅ 0,61 A


(.024)

3,4 (.134)
24,5 (.965)

KS-899 30 M-R **

** axially positioned trough-hole for leakage test. Attention: when not


assembled correctly, then solder can flow inside the receptacle.
(.504)
12,8

Collar Height and Installation Height


The Installation Height of the Tip is always
12,8 mm (.504). The Test Probe can only be
used with a Receptacle.

Mechanical Data Materials


Note:
Working Stroke: 3,5 mm (.138) Plunger: Steel or BeCu, gold-plated GKS-899 ... M will be screwed into
Maximum Stroke: 4,4 mm (.173) Barrel: Brass, gold-plated KS-899 ... M-R using special tools
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated (see page 170/171).
alternative: 0,7 N (2.5oz); 2,5 N (9.0oz) Receptacle: Brass, gold-plated
3,0 N (10.8oz) Recommended Screw-in Torque:
Mounting Hole Size Min.: 2 Ncm / Max.: 3 Ncm
Electrical Data in CEM 1 and FR 4: ∅ 1,67 - 1,68 mm
Current Rating: 3-5A (.0657 - .0661)
Ri typical: < 20 mW
Operating Temperature
Standard: -40° up to +80° C

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

2 = Steel R = Rhodium
3 = BeCu

Test Probe: G K S 8 9 9 3 0 6 1 3 0 A 1 5 0 2 M

Receptacle for GKS-899 ... M: K S – 8 9 9 3 0 M-R-T

Receptacle for Leakage Test **: K S – 8 9 9 3 0 M-R

130 All specifications are subject to change without prior notification


Grid:
≥ 2,54 mm
T-899 M

Screw-in Test Probes


≥ 100 Mil Screw-in Step Probes
Installation Height: see table
Recommended Stroke: 3,5 mm (.138)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
øC ∅ ∅ (inch)
M1,4 ø1,37 ø1,9 SW1,4
øA
(.055) (.054) (.075) (.055)
3 02 ∅ s. Table A

Screw-in High-current Probes


18,5 (.728) F B 3 05 A
∅ s. Table
D
05 A
3 G
∅ s. Table

ø1,67 ø1,7 ø1,84


(.066) (.067) (.072)

KS-899 30 M-R-T
øA
(.134)

Screw-in Switching Probes


3,4

B
24,5 (.965) øC

KS-899 30 M-R ** E

** axially positioned trough-hole for leakage test. Attention: when not


assembled correctly, then solder can flow inside the receptacle.
Collar Height and Installation Height
Installation Height see table below.
The Test Probe can only be used with a
Receptacle.

Mechanical Data Materials


Working Stroke: 3,5 mm (.138) Plunger: Steel or BeCu, gold-plated
Maximum Stroke: 4,4 mm (.173) Barrel: Brass, gold-plated

RF / Digital
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated Note:
T-899 ... M will be screwed into KS-
alternative: 0,7 N ( 2.5oz); 3,0 N (10.8oz) Receptacle: Brass, gold-plated
899 ... M-R (-T) using special tools
(see page 170/171) *.
Electrical Data Mounting Hole Size
Current Rating: 3-5A in CEM 1 and FR 4: ∅ 1,67 - 1,68 mm Details of Torque Tools and Insertion
Ri typical: < 20 mW (.0657 - .0661) Bits from page 170 on.

Recommended Screw-in Torque:
Operating Temperature
Min.: 2 Ncm / Max.: 3 Ncm
Standard: -40° up to +80° C

Non-rotating Probes
A B C D E F
Part No. Tip-Ø Tip Length Disk-Ø Total Length Install.Height Disk Height Working Max. * Tools
mm mm mm mm with KS without KS Stroke Stroke (Insertion Bits)
mm mm mm mm
T-899 302 065 210 150 A 1502 M 0,65 (.026) 2,1 (.083) 1,5 (.059) 28,0 (1.102) 12,9 (.508) 7,4 (.291) 3,5 (.138) 4,4 (.173) BIT-GKS-899 M-B
T-899 305 065 280 150 A 1502 M 0,65 (.026) 2,8 (.110) 1,5 (.059) 28,7 (1.130) 13,6 (.535) 7,4 (.291) 3,5 (.138) 4,4 (.173) BIT-GKS-899 M-B
T-899 305 065 400 150 A 1502 M 0,65 (.026) 4,0 (.158) 1,5 (.059) 29,9 (1.177) 14,8 (.583) 7,4 (.291) 3,5 (.138) 4,4 (.173) BIT-GKS-899 M-B
T-899 305 070 400 150 A 1502 M 0,70 (.028) 4,0 (.158) 1,5 (.059) 29,9 (1.177) 14,8 (.583) 7,4 (.291) 3,5 (.138) 4,4 (.173) BIT-GKS-899 M-B
T-899 305 065 270 150 A 1502 MG 0,65 (.026) 2,7 (.106) 1,5 (.059) 27,1 (1.067) 12,0 (.472) 5,9 (.232) 2,0 (.079) 2,75 (.110) BIT-GKS-899 M-B
T-899 305 065 340 150 A 1502 MG 0,65 (.026) 3,4 (.134) 1,5 (.059) 27,8 (1.095) 12,7 (.500) 5,9 (.232) 2,0 (.079) 2,75 (.110) BIT-GKS-899 M-B
Push-back Probes

Ordering Example Series Tip Tip Style Tip-Ø Tip Length Disk-Ø Plating Spring Collar Special
Materials (1/100 mm) (1/100 mm) (1/100 mm) A = Gold Force Height Designation
3 = BeCu (A) (B) (C) (dN) (mm) alternative
„MG“

Test Probe: T 8 9 9 3 0 2 0 6 5 2 1 0 1 5 0 A 1 5 0 2 M
Receptacle for T-899 ... M: K S - 8 9 9 3 0 M-R-T
Receptacle for Leakage Test **: K S - 8 9 9 3 0 M-R
Tools

All specifications are subject to change without prior notification 131


GKS 112 M Grid:
≥ 2,54 mm
Screw-in Test Probe ≥ 100 Mil
Installation Height: 10,5/13,6/19,0 mm (.413/535/.748)
Recommended Stroke: 4,0 / 6,4 mm (.157/.252)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
M1,6 (.063) ø1,65 (.065) (.091) ø2,3 SW1,7 øs.tbl.
(.067) Tip Style
∅ ∅ (inch)
GKS-112 ... E02 M
25,5 (1.004) 2 5,3 3 (.118)
(.209) 2 01 ∅ 1,00 R 0,80 (.031)
35,8 (1.409)
(.039)
A

GKS-112 ... E05 M 02


3 ** ∅ 0,64 A
26,1 (1.028) 4,4 5,4 3 (.118)
** 3 (.025)
38,9 (1.531) (.173) (.213)

3 02 ∅ 0,64 A
GKS-112 ... E10 M 5 (.025)
25,5 (1.004) 10,5 8,3
44,3 (1.744) (.413) (.327) 3 02 ∅ 0,80 A
(.031)

ø1,9 (.075) ø2 ø2,2 1,00 (.039)


(.079) (.087) 3 02 ∅ 2,00 A
1,50 (.059)
(.079)
KS-112 30 M - T
6 (.236) 8 (.315) 0,2 1,40 (.055)
35 (1.378) (.008) 3 03 ∅ 2,00 A
1,80 (.071)
(.079)
****
KS-112 30 M

Ø1,95(.077) ø2 Ø2,05
2 04 ∅ 2,00 R 1,30 (.051)
(.079) (.081) (.079)
KS-112 30 M - R
05
5 (.197) 10(.394) 0,2 3 ** ∅ 0,63 A
33 (1.299) (.008) (.025)
0,6 (.025) 05
3 ** ∅ 0,64 A
KS-112 46 M ** 3 (.025)
8,2(.323)
37,2 (1.465)
3 05 ∅ 0,64 A 0,80 (.031)

(.748)
**** axially positioned trough-hole for leakage test. Attention:
(.535)
13,6

5
19
(.025)
when not assembled correctly, then solder can flow inside the receptacle.
(.413)
10,5

1,00 (.039)
3 05 ∅ 2,00 A 1,40 (.055)
Plug VS-112 M is used instead of a Test Probe and prevents in case of (.079) 2,30 (.091)
maintanance, that not required Receptacles will accidentally be used.

ø1,8
VS-112 M
0 06* A
0,8 ∅ 2,30
M1,6 (.063) ø1,65 (.065) (.091) ø2,3 SW1,7
(.067)
(.091)

3 06 ∅ 2,00 A
25,5 (1.004) 2 (.079) GKS-112 GKS-112 GKS-112
(.079)
E02 M E05 M E10 M
1,30 (.051)
1,50 (.059)
Collar Height and Installation Height Collar Height Installation Height 3 06 ∅ 2,00 R
1,80 (.071)
(.079)
The Installation Height of the Tip (measured 2,50 (.098)
02 10,5 mm (.413)
with the Receptacle) is determined by the 2 07 ∅ 2,00
R 1,30 A (.051)
05 13,6 mm (.535) A
Collar Height. The Test Probe can only be (.079)

used with a Receptacle. 10 19,0 mm (.748) 09


2 *** ∅ 0,60 N
(.024)

Mechanical Data Materials


2 14 ∅ 1,30 A 1,30 R (.051)
Working Stroke: 4,0 mm (.157) Plunger: Steel or BeCu, gold-, (.051)
Maximum Stroke: 5,3 mm (.209) rhodium or chemically nickel-plated
2 17 ∅ 1,75 N 2,00 R (.079)
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated (.069)
alternative: 0,6 (2.1oz); 0,8 (2.9oz); 2,25 Spring: Steel, gold-plated
3 19 ∅ 1,80 A 2,00 (.079)
(8.1oz); 3,0 (10.8oz); 5,0 N (18.1oz) or Stainless Steel (MC) (.071)
Receptacle: Brass, gold-plated
* also available as Tip Style 0 02 and 0 03
Test Probes with Tip Diameter < 1,0 mm Mounting Hole Size Installation Height plus 0,8 mm (.031)
(.039) have a maximum Working Stroke for KS-112 xx M and KS-112 xx M-T ** Plunger with defined wobble, Spec. Designation ... MT
*** pressed-in Steel point in Base Plunger made of Brass
of 8,0 mm (.315) in CEM 1 and FR 4: ∅ 1,99 mm (.0783)
**** Tip Style with special designation "M-30"
Exception: 5,0 N-Spring (18.1oz): max. for KS-112 xx M - R
Stroke is always 5,3 mm (.209) in CEM 1 and FR 4: ∅ 2,00 - 2,02 mm Note:
(.0787 - .0795) GKS-112 ... M will be screwed into
Electrical Data Operating Temperature KS-112 ... M using special tools, see
Current Rating: 5-8A Standard: -40° up to +80° C Page 170/171.
Ri typical: < 20 mW with Spec. Design.. „MC“: -100°
Recommended Screw-in Torque:
(with Spec. Design. "MC" < 100 mW) up to +200° C Min.: 3 Ncm / Max.: 5 Ncm
(0,8; 1,5; 2,25; 3,0 N)
Ordering Example Series
Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
Material (1/100 mm) A = Gold (dN) (mm) Designation
1 = Delrin N = Nickel alternative
2 = Steel R = Rhodium „MC“,
3 = BeCu „MT“,
„M-30“
(see ****)

Test Probe: G K S 1 1 2 2 0 4 1 3 0 R 1 5 0 2 M 30

Plug: V S 1 1 2 M

132 All specifications are subject to change without prior notification


(dependant on max. tip-diameter) ≥ 2,54 mm
Grid:
T-112 M / T-912 M

Screw-in Test Probes


(dependant on max. tip-diameter) ≥ 100 Mil Screw-in Step Probes
Installation Height: see table
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles T-112 M

Material
Further Versions

Plating
øA
øC Tip Style

B
M1,6 (.063) ø1,65 (.065) (.091) ø2,3 SW1,7 øA øC ∅ ∅ (inch)
(.067)
T-112 M

E
25,5 (1.004) 7,5 B 3 02 A
∅ s. Tbl.

Screw-in High-current Probes


D (.295)

M1,6(.063)
M1,6 (.063) ø1,65
ø1,65(.065)
(.065) (.091)
(.091) ø2,3
ø2,3 ø1,3
ø1,3 øøC
C 3 05 A
øA ∅ s. Tbl.
(.051)
(.051) øA
T-912 M
05 A
25,5 (1.004) 7,5 B 3 G
25,5 (1.004) 7,5
(.295) B T-112 M / 912 M ∅ s. Tbl.
D (.295)
D with KS-112 ... M

Mechanical Data Materials Available Tip Styles T-912 M


Working Stroke: 4,0 mm (.157) Plunger: BeCu, gold-plated

Material
Further Versions

Plating
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated Tip Style
∅ ∅ (inch)
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
alternative: 0,6 N (2.1oz); 0,8 N (2.9oz); or Stainless Steel (MC on request)

Screw-in Switching Probes


3 02 A
2,25 N (8.1oz); 3,0 N (10.8oz); ∅ s. Tbl.

5,0 N (18.1oz) Note:


3 05 A
T-112 ... M / T-112 M will be screwed ∅ s. Tbl.
Operating Temperature into KS-112 ... M (Page 132) using
Standard: -40° up to +80° C special tools (see page 170/171).
Recommended Screw-in Torque:
Electrical Data Min.: 3 Ncm / Max.: 5 Ncm
* Details of Torque Tools and Insertion
Current Rating: 5-8A
Bits from page 170 on.
Ri typical: < 20 mW
A B C D E * Tool
Part No. Tip-Ø Tip Length Disk-Ø Total Length Install. Height (Insertion Bits)
mm (inch) mm (inch) mm (inch) mm (inch) with KS mm (inch)
T-912 302 050 150 210 A 1502 M 0,5 (.020) 1,5 (.059) 2,1 (.083) 34,5 (1.358) 9,2 (.362) BIT-T-912 M

RF / Digital
T-112 302 065 300 100 A 1502 M 0,65 (.026) 3,0 (.118) 1,0 (.039) 36,0 (1.417) 10,7 (.421) BIT-GKS-112 M-B
T-912 302 070 150 210 A 1502 M 0,7 (.028) 1,5 (.059) 2,1 (.083) 34,5 (1.358) 9,2 (.362) BIT-T-912 M
T-112 302 070 200 180 A 1502 M 0,7 (.028) 2,0 (.079) 1,8 (.071) 35,0 (1.378) 9,7 (.382) BIT-GKS-112 M-B
T-912 302 070 200 210 A 1502 M 0,7 (.028) 2,0 (.079) 2,1 (.083) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
T-112 302 080 320 180 A 1502 M 0,8 (.031) 3,2 (.126) 1,8 (.071) 36,2 (1.425) 10,9 (.429) BIT-GKS-112 M-B
T-912 302 080 320 210 A 1502 M 0,8 (.031) 3,2 (.126) 2,1 (.083) 36,2 (1.425) 10,9 (.429) BIT-T-912 M
T-912 302 100 170 250 A 1502 M 1,0 (.039) 1,7 (.067) 2,5 (.098) 34,7 (1.366) 9,4 (.370) BIT-T-912 M
T-912 302 100 180 250 A 1502 M 1,0 (.039) 1,8 (.071) 2,5 (.098) 34,8 (1.370) 9,5 (.374) BIT-T-912 M

Non-rotating Probes
T-912 302 100 200 210 A 1502 M 1,0 (.039) 2,0 (.079) 2,1 (.083) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
T-912 302 100 200 250 A 1502 M 1,0 (.039) 2,0 (.079) 2,5 (.098) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
T-112 302 100 250 180 A 1502 M 1,0 (.039) 2,5 (.098) 1,8 (.071) 35,5 (1.398) 10,2 (.402) BIT-GKS-112 M-B
T-912 302 100 250 210 A 1502 M 1,0 (.039) 2,5 (.098) 2,1 (.083) 35,5 (1.398) 10,2 (.402) BIT-T-912 M
T-112 302 100 300 180 A 1502 M 1,0 (.039) 3,0 (.118) 1,8 (.071) 36,0 (1.417) 10,7 (.421) BIT-GKS-112 M-B
T-912 302 100 300 210 A 1502 M 1,0 (.039) 3,0 (.118) 2,1 (.083) 36,0 (1.417) 10,7 (.421) BIT-T-912 M
T-912 302 100 300 250 A 1502 M 1,0 (.039) 3,0 (.118) 2,5 (.098) 36,0 (1.417) 10,7 (.421) BIT-T-912 M
T-112 302 100 320 200 A 1502 M 1,0 (.039) 3,2 (.126) 2,0 (.079) 36,2 (1.425) 10,9 (.429) BIT-GKS-112 M-B
T-112 302 100 330 230 A 1502 M 1,0 (.039) 3,3 (.130) 2,3 (.091) 36,3 (1.429) 11,0 (.433) BIT-GKS-112 M
T-912 302 100 330 230 A 1502 M 1,0 (.039) 3,3 (.130) 2,3 (.091) 36,3 (1.429) 11,0 (.433) BIT-T-912 M
Push-back Probes

T-112 302 100 350 250 A 1502 M 1,0 (.039) 3,5 (.138) 2,5 (.098) 36,5 (1.437) 11,2 (.441) BIT-GKS-112 M
T-912 302 100 350 250 A 1502 M 1,0 (.039) 3,5 (.138) 2,5 (.098) 36,5 (1.437) 11,2 (.441) BIT-T-912 M
T-112 302 102 318 245 A 1502 M 1,02 (.039) 3,18 (.126) 2,45 (.098) 36,18 (1.425) 10,88 (.429) BIT-GKS-112 M
T-912 302 120 120 250 A 1502 M 1,2 (.047) 1,2 (.047) 2,5 (.098) 34,2 (1.347) 8,9 (.350) BIT-T-912 M
T-112 302 120 200 190 A 1502 M 1,2 (.047) 2,0 (.079) 1,9 (.075) 35,0 (1.378) 9,7 (.382) BIT-GKS-112 M-B
T-912 302 120 200 210 A 1502 M 1,2 (.047) 2,0 (.079) 2,1 (.083) 35,0 (1.378) 9,7 (.392) BIT-T-912 M
T-912 302 130 210 250 A 1502 M 1,3 (.051) 2,1 (.083) 2,5 (.098) 35,1 (1.382) 9,8 (.386) BIT-T-912 M
T-112 302 130 300 250 A 1502 M 1,3 (.051) 3,0 (.118) 2,5 (.098) 36,0 (1.417) 10,7 (.421) BIT-GKS-112 M
T-912 302 130 300 250 A 1502 M 1,3 (.051) 3,0 (.118) 2,5 (.098) 36,0 (1.417) 10,7 (.421) BIT-T-912 M
T-912 302 140 160 350 A 3002 M 1,4 (.055) 1,6 (.063) 3,5 (.138) 34,6 (1.362) 9,3 (.366) BIT-T-912 M
T-912 302 150 200 350 A 1502 M 1,5 (.059) 2,0 (.079) 3,5 (.138) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
Tools

T-112 302 150 250 300 A 1502 M 1,5 (.059) 2,5 (.098) 3,0 (.118) 35,5 (1.398) 10,2 (.402) BIT-GKS-112 M
T-912 302 150 250 350 A 1502 M 1,5 (.059) 2,5 (.098) 3,5 (.135) 35,5 (1.398) 10,2 (.402) BIT-T-912 M

All specifications are subject to change without prior notification 133


Further Versions on request (see Page 172)
T-112 M / T-912 M

A B C D E
Part No. Tip-Ø Tip Length Disk-Ø Total Length Install. Height * Tool
mm (inch) mm (inch) mm (inch) mm (inch) with KS mm (inch) (Insertion Bit)
T-112 305 064 150 150 A 1502 M 0,64 (.024) 1,5 (.059) 1,5 (.059) 34,5 (1.358) 9,2 (.362) BIT-GKS-112 M-B
T-112 305 064 250 150 A 1502 M 0,64 (.024) 2,5 (.098) 1,5 (.059) 35,5 (1.398) 10,2 (.402) BIT-GKS-112 M-B
T-112 305 064 250 180 A 1502 M 0,64 (.024) 2,5 (.098) 1,8 (.071) 35,5 (1.398) 10,2 (.402) BIT-GKS-112 M-B
T-912 305 064 250 250 A 1502 M 0,64 (.024) 2,5 (.098) 2,5 (.098) 35,5 (1.398) 10,2 (.402) BIT-T-912 M
T-112 305 064 300 150 A 1502 M 0,64 (.024) 3,0 (.118) 1,5 (.059) 36,0 (1.417) 10,7 (.421) BIT-GKS-112 M-B
T-112 305 064 460 180 A 1502 M 0,64 (.024) 4,6 (.181) 1,8 (.071) 37,6 (1.480) 12,3 (.484) BIT-GKS-112 M-B
T-112 305 065 200 180 A 3002 M 0,65 (.026) 2,0 (.079) 1,8 (.071) 35,0 (1.378) 9,7 (.382) BIT-GKS-112 M-B
T-912 305 065 200 210 A 1502 M 0,65 (.026) 2,0 (.079) 2,1 (.083) 35 (1.378) 9,7 (.382) BIT-T-912 M
T-912 305 065 230 250 A 1502 M 0,65 (.026) 2,3 (.091) 2,5 (.098) 35,3 (1.390) 10,0 (.394) BIT-T-912 M
T-112 305 065 250 180 A 1502 M 0,65 (.026) 2,5 (.098) 1,8 (.071) 35,5 (1.398) 10,2 (.402) BIT-GKS-112 M-B
T-912 305 065 250 210 A 1502 M 0,65 (.026) 2,5 (.098) 2,1 (.083) 35,5 (1.398) 10,2 (.402) BIT-T-912 M
T-112 305 065 270 150 A 1502 M 0,65 (.026) 2,7 (.106) 1,5 (.059) 35,7 (1.406) 10,4 (.409) BIT-GKS-112 M-B
T-112 305 065 270 150 A 1502 MG 0,65 (.026) 2,7 (.106) 1,5 (.059) 35,7 (1.406) 10,4 (.409) BIT-GKS-112 M-B
T-912 305 065 300 210 A 1502 M 0,65 (.026) 3,0 (.118) 2,1 (.083) 36,0 (1.417) 10,7 (.421) BIT-T-912 M
T-112 305 065 340 180 A 1502 M 0,65 (.026) 3,4 (.134) 1,8 (.071) 36,4 (1.433) 11,1 (.437) BIT-GKS-112 M-B
T-912 305 065 340 210 A 1502 M 0,65 (.026) 3,4 (.134) 2,1 (.083) 36,4 (1.433) 11,1 (.437) BIT-T-912 M
T-112 305 065 340 300 A 1502 M 0,65 (.026) 3,4 (.134) 3,0 (.118) 36,4 (1.433) 11,1 (.437) BIT-GKS -112 M
T-912 305 065 340 300 A 1502 M 0,65 (.026) 3,4 (.134) 3,0 (.118) 36,4 (1.433) 11,1 (.437) BIT-T-912 M
T-112 305 065 360 180 A 1502 M 0,65 (.026) 3,6 (.142) 1,8 (.071) 36,6 (1.457) 11,3 (.445) BIT-GKS-112 M-B
T-912 305 065 360 210 A 1502 M 0,65 (.026) 3,6 (.142) 2,1 (.083) 36,6 (1.457) 11,3 (.445) BIT-T-912 M
T-112 305 065 430 150 A 1502 M 0,65 (.026) 4,3 (.169) 1,5 (.059) 37,3 (1.479) 12,0 (.472) BIT-GKS-112 M-B
T-112 305 065 500 150 A 1502 M 0,65 (.026) 5,0 (.197) 1,5 (.059) 38,0 (1.496) 12,7 (.500) BIT-GKS-112 M-B
T-912 305 080 200 250 A 1502 M 0,8 (.032) 2,0 (.079) 2,5 (.098) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
T-912 305 080 230 250 A 1502 M 0,8 (.032) 2,3 (.091) 2,5 (.098) 35,3 (1.390) 10,0 (.394) BIT-T-912 M
T-112 305 080 280 180 A 1502 M 0,8 (.032) 2,8 (.110) 1,8 (.071) 35,8 (1.409) 10,5 (.413) BIT-GKS-112 M-B
T-112 305 080 280 195 A 1502 M 0,8 (.032) 2,8 (.110) 1,95 (.079) 35,8 (1.409) 10,5 (.413) BIT-GKS-112 M-B
T-912 305 080 280 210 A 1502 M 0,8 (.032) 2,8 (.110) 2,1 (.083) 35,8 (1.409) 10,5 (.413) BIT-T-912 M
T-112 305 080 280 250 A 1502 M 0,8 (.032) 2,8 (.110) 2,5 (.098) 35,8 (1.409) 10,5 (.413) BIT-GKS-112 M
T-912 305 080 280 250 A 1502 M 0,8 (.032) 2,8 (.110) 2,5 (.098) 35,8 (1.409) 10,5 (.413) BIT-T-912 M
T-112 305 080 320 230 A 1502 M 0,8 (.032) 3,2 (.126) 2,3 (.091) 36,2 (1.425) 10,9 (.429) BIT-GKS-112 M
T-912 305 080 320 230 A 1502 M 0,8 (.032) 3,2 (.126) 2,3 (.091) 36,2 (1.425) 10,9 (.429) BIT-T-912 M
T-112 305 080 320 350 A 1502 M 0,8 (.032) 3,2 (.126) 3,5 (.138) 36,2 (1.425) 10,9 (.429) BIT-GKS-112 M
T-912 305 080 320 350 A 1502 M 0,8 (.032) 3,2 (.126) 3,5 (.138) 36,2 (1.425) 10,9 (.429) BIT-T-912 M
T-112 305 080 400 180 A 1502 M 0,8 (.032) 4,0 (.158) 1,8 (.071) 37,0 (1.457) 11,7 (.461) BIT-GKS-112 M-B
T-912 305 080 400 210 A 1502 M 0,8 (.032) 4,0 (.158) 2,1 (.083) 37,0 (1.457) 11,7 (.461) BIT-T-912 M
T-112 305 080 400 250 A 1502 M 0,8 (.032) 4,0 (.158) 2,5 (.098) 37,0 (1.457) 11,7 (.461) BIT-GKS-112 M
T-912 305 080 400 250 A 1502 M 0,8 (.032) 4,0 (.158) 2,5 (.098) 37,0 (1.457) 11,7 (.461) BIT-T-912 M
T-112 305 080 460 250 A 1502 M 0,8 (.032) 4,6 (.181) 2,5 (.098) 37,6 (1.480) 12,3 (.484) BIT-GKS-112 M
T-912 305 080 460 250 A 1502 M 0,8 (.032) 4,6 (.181) 2,5 (.098) 37,6 (1.480) 12,3 (.484) BIT-T-912 M
T-912 305 080 530 280 A 1502 M 0,8 (.032) 5,3 (.209) 2,8 (.110) 38,3 (1.508) 13,0 (.512) BIT-T-912 M
T-112 305 100 200 180 A 1502 M 1,0 (.039) 2,0 (.079) 1,8 (.071) 35,0 (1.378) 9,7 (.382) BIT-GKS-112 M-B
T-912 305 100 200 210 A 1502 M 1,0 (.039) 2,0 (.079) 2,1 (.083) 35,0 (1.378) 9,7 (.382) BIT-T-912 M
T-912 305 100 250 300 A 1502 M 1,0 (.039) 2,5 (.098) 3,0 (.118) 35,5 (1.398) 10,2 (.402) BIT-T-912 M
T-912 305 100 260 210 A 1502 M 1,0 (.039) 2,6 (.102) 2,1 (.083) 35,6 (1.402) 10,3 (.406) BIT-T-912 M
T-912 305 100 260 230 A 1502 M 1,0 (.039) 2,6 (.102) 2,3 (.091) 35,6 (1.402) 10,3 (.406) BIT-T-912 M
T-112 305 100 260 250 A 1502 M 1,0 (.039) 2,6 (.102) 2,5 (.098) 35,6 (1.402) 10,3 (.406) BIT-GKS-112 M
T-912 305 100 260 250 A 1502 M 1,0 (.039) 2,6 (.102) 2,5 (.098) 35,6 (1.402) 10,3 (.406) BIT-T-912 M
T-912 305 100 350 250 A 1502 M 1,0 (.039) 3,5 (.138) 2,5 (.098) 36,5 (1.402) 11,2 (.441) BIT-T-912 M
T-112 305 100 420 180 A 1502 M 1,0 (.039) 4,2 (.165) 1,8 (.071) 37,2 (1.465) 11,9 (.496) BIT-GKS-112 M-B
T-912 305 100 420 210 A 1502 M 1,0 (.039) 4,2 (.165) 2,1 (.083) 37,2 (1.465) 11,9 (.496) BIT-T-912 M
T-112 305 100 490 180 A 1502 M 1,0 (.039) 4,9 (.193) 1,8 (.071) 37,9 (1.492) 12,6 (.496) BIT-GKS-112 M-B
T-912 305 100 490 210 A 1502 M 1,0 (.039) 4,9 (.193) 2,1 (.083) 37,9 (1.492) 12,6 (.496) BIT-T-912 M
T-912 305 100 600 250 A 1502 M 1,0 (.039) 6,0 (.236) 2,5 (.098) 39,0 (1.535) 13,7 (.539) BIT-T-912 M
T-912 305 120 220 250 A 3002 M 1,2 (.047) 2,2 (.087) 2,5 (.098) 35,2 (1.386) 9,9 (.390) BIT-T-912 M
T-912 305 120 250 250A 1502 M 1,2 (.047) 2,5 (.098) 2,5 (.098) 35,5 (1.398) 10,2 (.402) BIT-T-912 M
T-912 305 140 160 320 A 1502 M 1,4 (.055) 1,6 (.063) 3,2 (.126) 34,6 (1.362) 9,3 (.366) BIT-T-912 M
T-912 305 140 350 250 A 3002 M 1,4 (.055) 3,5 (.138) 2,5 (.098) 36,5 (1.437) 11,2 (.441) BIT-T-912 M
T-912 305 140 350 280 A 3002 M 1,4 (.055) 3,5 (.138) 2,8 (.110) 36,5 (1.437) 11,2 (.441) BIT-T-912 M
T-912 305 150 250 300 A 1502 M 1,5 (.059) 2,5 (.098) 3,0 (.118) 35,5 (1.398) 10,2 (.402) BIT-T-912 M

134 All specifications are subject to change without prior notification


Grid:
≥ 4,0 mm
GKS 113 M

Screw-in Test Probes


≥ 160 Mil Screw-in Step Probes
Installation Height: 10,5 mm (.413)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
M2 ø2,65 ø3,6 SW3 ø1,8 øs.tbl. ∅ ∅ (inch)
(.079) (.104) (.142) (.118) (.071)
GKS-113 ... M 2 01 ∅ 1,80 R
(.071)

Screw-in High-current Probes


18 (.709) 2 5,3 3 (.118) 0,80 (.031)
∅ 1,40
(.209) 1,00 (.039)
(.055)
28,3 (1.114) 3 02 A 1,80 (.071)
∅ 2,30
3,00 (.118)
(.091) 4,00 (.157)

ø2,95 ø3 ø3,2 2 03 ∅ 3,00 A


(.116) (.118) (.126) (.118)

KS-113 30 M2-T
3 03 ∅ 2,30 A 4,00 R (.157)
7 8 0,2 (.091)
(.276) 27 (1.063) (.315)
1,80 A (.071)
2 04 ∅ 2,30 R
3,00 (.118)
(.091)
KS-113 30 M2 *** 0,80 (.031)

Screw-in Switching Probes


3 05 ∅ 2,30 A 1,40 (.055)
ø3 Ø3,05 (.091) 3,00 R (.118)
(.118) (.120)

KS-113 30 M2-R 3 55 R
∅ 3,00
Tip Length 4 mm (.157) (.118)
*** axially positioned trough-hole for leakage test. Attention: 1,60 (.063)
when not assembled correctly, then solder can flow inside the receptacle. 3 06 ∅ 3,00 A
2,30 (.091)
4,00 (.157)
(.118) 8,00 (.315)
2,50 (.098)
3 06 ∅ 2,30 R 3,50 (.138)
(.091) 6,00 (.236)

2 07 ∅ 3,00 A
(.118)

3 07 ∅ 4,20 R
(.165)

RF / Digital
Collar Height and Installation Height Materials
3 12 ∅ 1,80 A
The Installation Height of the Tip is always Plunger: Steel or BeCu, gold-, (.071)
10,5 mm (.413). The Test Probe can only be rhodium or chemically nickel-plated
used with a Receptacle. Barrel: Brass, gold-plated 3 13 ∅ 1,80 R
(.071)
Spring: Steel, gold-plated
Mechanical Data or Stainless Steel** (MC) 2 14 ∅ 1,40 R
Working Stroke: 4,0 mm (.157) Receptacle: Brass, gold-plated (.055)

Maximum Stroke: 5,3 mm (.209)


2 15* 2,5 mm ∅ 1,00 A
Spring Force at Work. Stroke: 1,5 N (5.4oz) Mounting Hole Size longer (.039)
alternative: 0,3 N (1.1oz); 0,6 N (2.2oz); for KS-113 30 M2 and KS-113 30 M2-T

Non-rotating Probes
1,80 (.071)
1,0 N (3.6oz); 2,25 (8.1oz); 3,0 N (10.8oz); in CEM 1 and FR 4: ∅ 2,99 mm (.1177) 2 17 ∅ 2,30 R
3,00 A (.118)
(.091)
5,0 N (18.1oz) for KS-113 30 M2- R
in CEM 1 and FR 4: ∅ 3,00 - 3,02 mm 3 19 ∅ 4,00 A 3,00 (.118)
Electrical Data (.1181 - .1189) (.157)

Current Rating: 5-8A


3 72 ∅ 1,80 A
Ri typical: ≤ 30 mW (.071)
(** < 100 mW) Note:
2 87 ∅ 2,60 N 4,00 (.157)
GKS-113 ... M will be screwed into KS- (.102)
Operating Temperature 113 ... M using special tools, see Page
Standard: -40° up to +80° C 170/171. 2 88 ∅ 2,30 A
(.091)
**with Spec. Design. „MC“: -100°
Push-back Probes

up to +200° C Recommended Screw-in Torque:


* pressed-in Steel Tip in Base Plunger made of Brass
Min.: 10 Ncm / Max.: 20 Ncm
(1,5 N; 2,25 N; 3,0 N)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel N = Nickel alternative
3 = BeCu R = Rhodium „MC“

Test Probe: G K S 1 1 3 3 0 6 2 3 0 R 1 5 0 2 M

Receptacles for GKS-113 ... M: K S - 1 1 3 3 0 M2-R K S - 1 1 3 3 0 M2-T

Receptacles for Leakage Test***: K S - 1 1 3 3 0 M2


Tools

All specifications are subject to change without prior notification 135


T-113 M / T-888 M Grid:
≥ 4,00 mm (dependant on max. tip-diameter)
Screw-in Step Probes ≥ 160 Mil (dependant on max. tip-diameter)
Installation Height: see table
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Style T-113 M


M2 ø2,65 ø3,6 SW3 øA

Material
øC Further Versions

Plating
B
(.079) (.104) (.142) (.118) øA
øC Tip Style
∅ ∅ (inch)
T-113 M

E
18 (.709) 8.3 B
(.327) 3 02 A
D
∅ s. Tbl.
M2 ø2,65 ø3,6 øC
M2
(.079) ø2,65
(.104) ø3,6 (.142) ø C øA
(.079) (.104) (.142) øA 3 05 A
T-888 M ∅ s. Tbl.
T-888 M
18 (.709) 8,3 B
18 (.709) 8.3 B
D (.327)
(.327)
D T-113 / T-888 M
with KS 113 ... M
Available Tip Style T-888 M
Mechanical Data Materials

Material
Further Versions

Plating
Working Stroke: 4,0 mm (.158) Plunger: BeCu, gold-plated Tip Style
∅ ∅ (inch)
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated
Spring Forces at Work. Str.: 1,5 N (5,4oz) Spring: Steel, gold-plated 3
02 A
* ∅ s. Tbl.
altern. T-113 M: 0,3 N (1.1oz); or Stainless Steel (MC on request)
0,6 N (2.2oz); 1,0 N (3.6 oz); 2,25 N
(8.1oz); 3,0 N (10.8oz); 5,0 N (18.1oz) 3 02 A
Note: ∅ s. Tbl.
altern. T-888 M 3,0 N (10.8oz)
T-113 ... M / T-888 M will be screwed
into KS-113 ... M (Page 135) using 05
3 ** A
Electrical Data special tools (see Page 170/171). ∅ s. Tbl.

Current Rating: 5-8A Recommended Screw-in Torque: * ∅ A ≤ 2,5 mm


Ri typical: < 30 mW Min.: 10 Ncm / Max.: 20 Ncm ** ∅ A ≥ 3,5 mm (screw-in only with Tool BIT-T-912 M )

Operating Temperature *** Details of Torque Tools and


Insertion Bits from page 170 on.
Standard: -40° up to +80° C

A B C D E
Part No. Tip-Ø Tip Length Disk-Ø Total Length Install. Height *** Tool
mm (inch) mm (inch) mm (inch) mm (inch) with KS mm (inch) (Insertion Bit)
T-113 302 100 300 350 A 1502 M 1,0 (.039) 3,0 (.118) 3,5 (.138) 29,3 (1.154) 11,5 (.453) BIT-GKS-113 M
T-888 302 100 300 350 A 1502 M 1,0 (.039) 3,0 (.118) 3,5 (.138) 29,3 (1.154) 11,5 (.453) BIT-T-888 M-3
T-113 302 130 270 470 A 1502 M 1,3 (.051) 2,7 (.106) 4,7 (.185) 29,0 (1.142) 11,2 (.441) BIT-T-113 M
T-888 302 130 270 470 A 1502 M 1,3 (.051) 2,7 (.106) 4,7 (.185) 29,0 (1.142) 11,2 (.441) BIT-T-888 M
T-888 302 130 300 470 A 1502 M 1,3 (.051) 3,0 (.118) 4,7 (.185) 29,3 (1.154) 11,5 (.453) BIT-T-888 M
T-113 302 130 360 470 A 1502 M 1,3 (.051) 3,6 (.142) 4,7 (.185) 29,9 (1.177) 12,1 (.476) BIT-T-113 M
T-888 302 130 360 470 A 1502 M 1,3 (.051) 3,6 (.142) 4,7 (.185) 29,9 (1.177) 12,1 (.476) BIT-T-888 M
T-113 302 130 530 470 A 1502 M 1,3 (.051) 5,3 (.209) 4,7 (.185) 31,6 (1.244) 13,8 (.543) BIT-T-113 M
T-888 302 130 530 470 A 1502 M 1,3 (.051) 5,3 (.209) 4,7 (.185) 31,5 (1.240) 13,7 (.539) BIT-T-888 M
T-113 302 130 580 470 A 1502 M 1,3 (.051) 5,8 (.228) 4,7 (.185) 32,1 (1.264) 14,3 (.563) BIT-T-113 M
T-888 302 130 580 470 A 1502 M 1,3 (.051) 5,8 (.228) 4,7 (.185) 32,0 (1.260) 14,2 (.559) BIT-T-888 M
T-113 302 140 100 350 A 1502 M 1,4 (.055) 1,0 (.039) 3,5 (.138) 27,3 (1.074) 9,5 (.374) BIT-GKS-113 M
T-888 302 140 100 350 A 1502 M 1,4 (.055) 1,0 (.039) 3,5 (.138) 27,3 (1.074) 9,5 (.374) BIT-T-888 M
T-113 302 140 170 350 A 1502 M 1,4 (.055) 1,7 (.067) 3,5 (.138) 28,0 (1.102) 10,2 (.402) BIT-GKS-113 M
T-888 302 140 170 350 A 1502 M 1,4 (.055) 1,7 (.067) 3,5 (.138) 28,0 (1.102) 10,2 (.402) BIT-T-888 M
T-113 302 140 200 350 A 1502 M 1,4 (.055) 2,0 (.079) 3,5 (.138) 28,3 (1.114) 10,5 (.413) BIT-GKS-113 M
T-888 302 140 200 350 A 1502 M 1,4 (.055) 2,0 (.079) 3,5 (.138) 28,3 (1.114) 10,5 (.413) BIT-T-888 M-3
T-113 302 140 240 350 A 1502 M 1,4 (.055) 2,4 (.095) 3,5 (.138) 28,7 (1.130) 10,9 (.429) BIT-GKS-113 M
T-888 302 140 240 350 A 1502 M 1,4 (.055) 2,4 (.095) 3,5 (.138) 28,7 (1.130) 10,9 (.429) BIT-T-888 M
T-113 302 140 300 350 A 1502 M 1,4 (.055) 3,0 (.118) 3,5 (.138) 29,3 (1.154) 11,5 (.453) BIT-GKS-113 M
T-888 302 140 300 350 A 1502 M 1,4 (.055) 3,0 (.118) 3,5 (.138) 29,3 (1.154) 11,5 (.453) BIT-T-888 M
T-113 302 140 320 250 A 1502 M 1,4 (.055) 3,2 (.126) 2,5 (.098) 29,5 (1.161) 11,7 (.461) BIT-GKS-113 M-B
T-113 302 170 220 300 A 1502 M 1,7 (.067) 2,2 (.087) 3,0 (.118) 28,5 (1.122) 10,7 (.421) BIT-GKS-113 M-B
T-113 302 170 220 350 A 1502 M 1,7 (.067) 2,2 (.087) 3,5 (.138) 28,5 (1.122) 10,7 (.421) BIT-GKS-113 M
T-888 302 170 220 350 A 1502 M 1,7 (.067) 2,2 (.087) 3,5 (.138) 28,5 (1.122) 10,7 (.421) BIT-T-888 M
T-888 302 180 140 450 A 1502 M 1,8 (.071) 1,4 (.055) 4,5 (.177) 27,7 (1.091) 9,9 (.390) BIT-T-888 M
T-113 302 180 150 450 A 1502 M 1,8 (.071) 1,5 (.059) 4,5 (.177) 27,8 (1.095) 10,0 (.394) BIT-T-113 M
T-888 302 180 150 450 A 1502 M 1,8 (.071) 1,5 (.059) 4,5 (.177) 27,8 (1.095) 10,0 (.394) BIT-T-888 M
T-113 302 180 160 350 A 1502 M 1,8 (.071) 1,6 (.063) 3,5 (.138) 27,9 (1.098) 10,1 (.398) BIT-GKS-113 M
T-888 302 180 160 350 A 1502 M 1,8 (.071) 1,6 (.063) 3,5 (.138) 27,9 (1.098) 10,1 (.398) BIT-T-888 M-3
T-888 302 180 200 470 A 1502 M 1,8 (.071) 2,0 (.079) 4,7 (.185) 28,3 (1.114) 10,5 (.413) BIT-T-888 M
T-888 302 180 220 350 A 1502 M 1,8 (.071) 2,2 (.087) 3,5 (.138) 28,5 (1.122) 10,7 (.421) BIT-T-888 M-3

136 All specifications are subject to change without prior notification


T-113 M / T-888 M

Screw-in Test Probes


Further Versions on request (see Page 172) Screw-in Step Probes

A B C D E
Part No. Tip-Ø Tip Length Disk-Ø Total Length Install. Height *** Tool
mm (inch) mm (inch) mm (inch) mm (inch) with KS mm (inch) (Insertion Bit)
T-888 302 180 420 470 A 1502 M 1,8 (.071) 4,2 (.165) 4,7 (.185) 30,5 (1.201) 12,7 (.500) BIT-T-888 M
T-888 302 180 500 470 A 1502 M 1,8 (.071) 5,0 (.197) 4,7 (.185) 31,3 (1.232) 13,5 (.532) BIT-T-888 M
T-113 302 180 580 470 A 1502 M 1,8 (.071) 5,8 (.228) 4,7 (.185) 32,1 (1.264) 14,3 (.563) BIT-T-113 M

Screw-in High-current Probes


T-888 302 180 580 470 A 1502 M 1,8 (.071) 5,8 (.228) 4,7 (.185) 32,1 (1.264) 14,3 (.563) BIT-T-888 M
T-888 302 220 180 350 A 1502 M 2,2 (.087) 1,8 (.071) 3,5 (.138) 28,1 (1.106) 10,3 (.406) BIT-T-888 M-3
T-888 302 220 200 350 A 1502 M 2,2 (.087) 2,0 (.079) 3,5 (.138) 28,3 (1.114) 10,5 (.413) BIT-T-888 M-3
T-113 302 230 180 350 A 1502 M 2,3 (.091) 1,8 (.071) 3,5 (.138) 28,1 (1.106) 10,3 (.406) BIT-GKS-113 M
T-113 302 230 200 350 A 1502 M 2,3 (.091) 2,0 (.079) 3,5 (.138) 28,3 (1.114) 10,5 (.413) BIT-GKS-113 M
T-888 302 250 120 470 A 1502 M 2,5 (.098) 1,2 (.048) 4,7 (.185) 27,5 (1.083) 9,7 (.382) BIT-T-888 M
T-888 302 250 200 470 A 1502 M 2,5 (.098) 2,0 (.079) 4,7 (.185) 28,3 (1.114) 10,5 (.413) BIT-T-888 M
T-888 302 250 220 470 A 1502 M 2,5 (.098) 2,2 (.087) 4,7 (.185) 28,5 (1.122) 10,7 (.421) BIT-T-888 M
T-888 302 250 300 470 A 1502 M 2,5 (.098) 3,0 (.118) 4,7 (.185) 29,3 (1.154) 11,5 (.453) BIT-T-888 M
T-888 302 370 350 500 A 1502 M 3,7 (.146) 3,5 (.138) 5,0 (.197) 29,8 (1.173) 12,0 (.472) BIT-T-912 M

Screw-in Switching Probes


T-888 302 370 550 500 A 1502 M 3,7 (.146) 5,5 (.217) 5,0 (.197) 31,8 (1.252) 14,0 (.551) BIT-T-912 M
T-888 302 400 100 500 A 1502 M 4,0 (.158) 1,0 (.039) 5,0 (.197) 27,3 (1.075) 9,5 (.374) BIT-T-912 M
T-888 302 400 130 500 A 1502 M 4,0 (.158) 1,3 (.051) 5,0 (.197) 27,6 (1.087) 9,8 (.386) BIT-T-912 M
T-888 302 400 170 500 A 1502 M 4,0 (.158) 1,7 (.067) 5,0 (.197) 28,0 (1.102) 10,2 (.402) BIT-T-912 M
T-113 302 400 200 500 A 1502 M 4,0 (.158) 2,0 (.079) 5,0 (.197) 28,3 (1.114) 10,5 (.413) BIT-T-113 M
T-888 302 400 200 500 A 1502 M 4,0 (.158) 2,0 (.079) 5,0 (.197) 28,3 (1.114) 10,5 (.413) BIT-T-912 M
T-113 305 080 150 300 A 1502 M 0,8 (.032) 1,5 (.059) 3,0 (.118) 27,8 (1.095) 10,0 (.394) BIT-GKS-113 M-B
T-888 305 080 150 300 A 1502 M 0,8 (.032) 1,5 (.059) 3,0 (.118) 27,8 (1.095) 10,0 (.394) BIT-T-888 M-3
T-113 305 080 250 300 A 1502 M 0,8 (.032) 2,5 (.098) 3,0 (.118) 28,8 (1.134) 11,0 (.433) BIT-GKS-113 M-B
T-888 305 080 250 300 A 1502 M 0,8 (.032) 2,5 (.098) 3,0 (.118) 28,8 (1.134) 11,0 (.433) BIT-T-888 M-3
T-113 305 080 280 300 A 1502 M 0,8 (.032) 2,8 (.110) 3,0 (.118) 29,1 (1.146) 11,3 (.445) BIT-GKS-113 M-B

RF / Digital
T-888 305 080 280 300 A 1502 M 0,8 (.032) 2,8 (.110) 3,0 (.118) 29,1 (1.146) 11,3 (.445) BIT-T-888 M-3
T-113 305 080 300 300 A 1502 M 0,8 (.032) 3,0 (.118) 3,0 (.118) 29,3 (1.154) 11,5 (.445) BIT-GKS-113 M-B
T-888 305 080 300 300 A 1502 M 0,8 (.032) 3,0 (.118) 3,0 (.118) 29,3 (1.154) 11,5 (.445) BIT-T-888 M-3
T-113 305 100 280 350 A 1502 M 1,0 (.039) 2,8 (.110) 3,5 (.138) 29,1 (1.146) 11,3 (.445) BIT-GKS-113 M
T-888 305 100 280 350 A 1502 M 1,0 (.039) 2,8 (.110) 3,5 (.138) 29,1 (1.146) 11,3 (.445) BIT-T-888 M-3
T-113 305 100 400 350 A 1502 M 1,0 (.039) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-GKS-113 M
T-888 305 100 400 350 A 1502 M 1,0 (.039) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-T-888 M-3
T-113 305 140 100 350 A 1502 M 1,4 (.055) 1,0 (.039) 3,5 (.138) 27,3 (1.075) 9,5 (.374) BIT-GKS-113 M

Non-rotating Probes
T-888 305 140 100 350 A 1502 M 1,4 (.055) 1,0 (.039) 3,5 (.138) 27,3 (1.075) 9,5 (.374) BIT-T-888 M-3
T-113 305 140 170 320 A 1502 M 1,4 (.055) 1,7 (.067) 3,2 (.126) 28,0 (1.102) 10,2 (.402) BIT-GKS-113 M
T-888 305 140 170 320 A 1502 M 1,4 (.055) 1,7 (.067) 3,2 (.126) 28,0 (1.102) 10,2 (.402) BIT-T-888 M-3
T-888 305 140 200 350 A 1502 M 1,4 (.055) 2,0 (.079) 3,5 (.138) 28,3 (1.114) 10,5 (.413) BIT-T-888 M-3
T-113 305 140 240 350 A 1502 M 1,4 (.055) 2,4 (.095) 3,5 (.138) 28,7 (1.130) 10,9 (.429) BIT-GKS-113 M
T-888 305 140 240 350 A 1502 M 1,4 (.055) 2,4 (.095) 3,5 (.138) 28,7 (1.130) 10,9 (.429) BIT-T-888 M-3
T-888 305 140 270 350 A 1502 M 1,4 (.055) 2,7 (.106) 3,5 (.138) 29,0 (1.142) 11,2 (.441) BIT-T-888 M-3
T-113 305 140 320 350 A 1502 M 1,4 (.055) 3,2 (.126) 3,5 (.138) 29,5 (1.161) 10,7 (.421) BIT-GKS-113 M
T-888 305 140 320 350 A 1502 M 1,4 (.055) 3,2 (.126) 3,5 (.138) 29,5 (1.161) 11,7 (.461) BIT-T-888 M-3
T-113 305 140 330 350 A 1502 M 1,4 (.055) 3,3 (.130) 3,5 (.138) 29,6 (1.165) 11,8 (.465) BIT-GKS-113 M
Push-back Probes

T-888 305 140 330 350 A 1502 M 1,4 (.055) 3,3 (.130) 3,5 (.138) 29,6 (1.165) 11,8 (.465) BIT-T-888 M-3
T-113 305 140 400 350 A 1502 M 1,4 (.055) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-GKS-113 M
T-888 305 140 400 350 A 1502 M 1,4 (.055) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-T-888 M-3
T-113 305 150 400 350 A 1502 M 1,5 (.059) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-GKS-113 M
T-888 305 150 400 350 A 1502 M 1,5 (.059) 4,0 (.158) 3,5 (.138) 30,3 (1.193) 12,5 (.492) BIT-T-888 M-3
T-113 305 170 220 330 A 1502 M 1,7 (.067) 2,2 (.087) 3,3 (.130) 28,5 (1.120) 10,7 (.421) BIT-GKS-113 M
T-888 305 170 220 330 A 1502 M 1,7 (.067) 2,2 (.087) 3,3 (.130) 28,5 (1.120) 10,7 (.421) BIT-T-888 M-3
T-113 305 180 140 400 A 1502 M 1,8 (.071) 1,4 (.055) 4,0 (.158) 27,7 (1.091) 9,9 (.390) BIT-GKS-113 M
T-888 305 180 140 400 A 1502 M 1,8 (.071) 1,4 (.055) 4,0 (.158) 27,7 (1.091) 9,9 (.390) BIT-T-888 M-3
T-113 305 180 300 400 A 1502 M 1,8 (.071) 3,0 (.118) 4,0 (.158) 29,3 (1.154) 11,5 (.453) BIT-GKS-113 M
Tools

T-888 305 180 300 400 A 1502 M 1,8 (.071) 3,0 (.118) 4,0 (.158) 29,3 (1.154) 11,5 (.453) BIT-T-888 M-3

All specifications are subject to change without prior notification 137


GKS 854 / 854 M Grid:
≥ 5,08 mm
Screw-in Test Probe ≥ 200 Mil
Installation Height: 10,8 mm (.425)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


GKS-854 ... M

Material
Further Versions

Plating
SW3,5 ø2,5 Tip Style
M3 ø3,5 Ø4
(.138) (.098) ∅ ∅ (inch)
(.118) (.138) (.157)
Ø3

Øs.tbl. 3 19 ∅ 4,00 A
(.157)
(.079) 2 5,5 3 (.118)
(.217) 3 06 ∅ 4,00 A
43,1 (1.697) (.157)

ø3,9 (.154) ø3,96 (.156) ø4 (.157) ø4,3 (.169)

KS-150 30 M3
8,0 (.315) 15 (.591) 0,3
43 (1.693) (.012)

ø4 (.157) ø4,05 (.159)

KS-150 30 M3-R

M3 (.118)

KS-150 M3 M3
44 (1.732)
Collar Height and Installation Height
ø3,47 ø3,5
The Installation Height of the Tip (measured
ø4 ø2,5 Øs.tbl.
GKS-854 (.137) (.138) (.157) (.098) with the Receptacle) is determined by the
Collar Height. The Test Probe can only be
used with a Receptacle.
(.079) 2 5,5 3 (.118)
(.217)
38,5 (1.516) Collar Height Installation Height
ø3,96 ø4 ø4,3 (with Receptacle
(.156) (.157) (.169)
02 10,8 mm
KS-150 30

8 (.315) 0,3 (.012)


40 (1.575)
(.425)

(.425)
10,8

10,8
M3 (.118)
(.091)

(.091)
2,3

2,3
KS-150 M3

Mechanical Data Materials


with KS with KS
Working Stroke: 4,4 mm (.173) Plunger: BeCu, gold-plated
Maximum Stroke: 5,5 mm (.217) Barrel: Brass, gold-plated
Spring Forces at Work. Str.: 3,0 N (10.8oz) Spring: Steel, gold-plated
alternative: 5,0 N (18.1oz) or Stainless Steel ** (C)
Receptacle: Brass, gold-plated
Electrical Data
Current Rating: 10 - 12 A Mounting Hole Size
Ri typical: < 20 mW for KS-150 30 M3 and KS-150 M3 M3
(** < 100 mW) in CEM 1 and FR 4: ∅ 3,99 mm (.1571) Note:
for KS-150 30 M3-R GKS-854 will be screwed into
Operating Temperature in CEM 1 and FR 4: ∅ 4,00 - 4,02 mm KS-150 ... M using special tools
Standard: -40° up to +80° C (.1575 - .1583) (see Page 170/171).
**with Spec. Design. „C“: -100° for KS-150 30 and KS-150 M3
Recommended Screw-in Torque:
up to +200° C (1,5; 5,0 N) in CEM 1 and FR 4: ∅ 3,98 - 3,99 mm
Min.: 10 Ncm / Max.: 20 Ncm
(.1567 - .1571)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 = BeCu „C“, „M“,
„MC“

Test Probe: G K S 8 5 4 3 1 9 4 0 0 A 3 0 0 2

Receptacles for GKS-854 ... M: K S – 1 5 0 3 0 M3 K S – 1 5 0 3 0 M3- R K S – 1 5 0 M3 M3

Receptacles for GKS-854: K S – 1 5 0 3 0 K S – 1 5 0 M 3

138 All specifications are subject to change without prior notification


Grid:
≥ 4,50 mm
GKS 500 M

Screw-in Test Probes


≥ 177 Mil Screw-in Test Probe with continuous Plunger
Installation Height: 13,0 mm (.512)
Recommended Stroke: 5,6 mm (.220)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
Continuous Plunger ∅ ∅ (inch)

ø1,4 M2,5 ø3 ø3,5 ø1,8 øs. tbl.


3 06 ∅ 3,00 A
(.055) (.098) (.118) (.138) (.071) (.118)

Screw-in High-current Probes


3 06 ∅ 4,00 A
(.157)
5 20 2 7 4
(.197) (.787) (.079) (.276) (.157)
38 (1.496)

GKS-500 M

M2,5 ø3,5 ø3,9


(.098) (.138) (.154)

Screw-in Switching Probes


0,25
20,7 (.815) (.010)

KS-500 M2,5

RF / Digital
Collar Height and Installation Height Collar Height Installation Height
The Installation Height of the Tip is always
02 13,0 mm (.512)
13,0 mm (.551). The Test Probe can only be
used with a Receptacle.

Mechanical Data Materials


Working Stroke: 5,6 mm (.220) Plunger: BeCu, gold-plated

Non-rotating Probes
Maximum Stroke: 7,0 mm (.276) Barrel: Brass, gold-plated
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz) Receptacle: Brass, gold-plated

Electrical Data Mounting Hole Size


Current Rating in CEM 1 and FR 4: ∅ 3,49 mm (.1374) Note:
GKS-500 M are screwed into KS-500
Connection to Plunger: 12 - 15 A M 2,5 using special tools (see page
Connection to KS: 5-8A 170/171)
Ri typical:
Connection to Plunger: < 10 mW Recommended Screw-in Torque:
Push-back Probes

Connection to KS: < 30 mW Min.: 10 Ncm / Max.: 20 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

3 = BeCu

Test Probe: G K S 5 0 0 3 0 6 3 0 0 A 1 5 0 2 M

Receptacle: K S – 5 0 0 M 2,5
Tools

All specifications are subject to change without prior notification 139


GKS 212 M Grid:
≥ 2,54 mm
Screw-in Test Probe ≥ 100 Mil
Installation Height: 25,0 mm (.984)
Recommended Stroke: 12,0 mm (.472)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M1,6 ø1,65 ø2 SW1,7 ø1,3 øs.tbl.
(.063) (.065) (.079) (.067) (.051)
3 06 ∅ 2,00 A
(.079)
42,5 (1.673) 7,5 14,5 3
(.295) (.571) (.118)
67,5 (2.657) 3 07 ∅ 2,00 A 1,50 (.059)
(.079)

ø1,9 ø2 ø2,2
(.075) (.079) (.087)
KS-212 30 M
15 (.591) 0,2
50 (1.969 (.008)

Collar Height and Installation Height Collar Height Installation Height


The Installation Height of the Tip (measured
07 25 mm (.984)
with the Receptacle) is determined by the
Collar Height. The Test Probe can only be
used with a Receptacle.

Mechanical Data Materials


Working Stroke: 12 mm (.472) Plunger: BeCu, gold-plated Note:
Maximum Stroke: 14,5 mm (.571) Barrel: Brass, gold-plated GKS-212 ... M will be screwed into
Spring Force at Work. Stroke: 3 N (10.8oz) Spring: Steel, gold-plated KS-212 30 M using special tools
Receptacle: Brass, gold-plated (see Page 170/171).

Recommended Screw-in Torque:


Electrical Data Mounting Hole Size
Min.: 3 Ncm / Max.: 5 Ncm
Current Rating: 2-3A in CEM 1 and FR 4: ∅ 1,99 mm (.0783)
Ri typical: < 20 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 = BeCu

Test Probe: G K S 2 1 2 3 0 7 2 0 0 A 3 0 0 7 M

Receptacle: K S – 2 1 2 3 0 M

140 All specifications are subject to change without prior notification


Grid:
≥ 4,50 mm
GKS 313 M

Screw-in Test Probes


≥ 177 Mil Screw-in Test Probe
Installation Height: 19,5 / 25,0 mm (.768 / .984)
Recommended Stroke: 12,0 mm (.472)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M2 ø2,65 ø3,9 / SW3 ø3 ø1,8 øs.tbl.
(.104) (.154) / (.118) (.118) (.071)
3 02 ∅ 1,00 A
8 (.039)

Screw-in High-current Probes


38 14,8 8 3 06 ∅ 3,00 A
2
(.118)
(.583) (.315)
62,8
(2.472) 3 17 ∅ 2,00 R
GKS-313 302 100 A xx02 M (.079)

øs.tbl.

38 2 14,3 3 (.118)
(.563)
57,3

Screw-in Switching Probes


(2.256)

ø2,95 ø3 ø3,2
(.116) (.118) (.126)

8 0,2
(.315) (.008)
47,5
(1.870)
KS-313 30 M2

RF / Digital
Collar Height and Installation Height Collar Height Tip Style Install. Height
The Installation Height of the Tip (measured
02 02 25,0 mm (.984)
with the Receptacle) is determined by the
Collar Height. The Test Probe can only be 02 06 / 17 19,5 mm (.768)

Non-rotating Probes
used with a Receptacle.

Mechanical Data Materials


Working Stroke: 12 mm (.472) Plunger: BeCu, gold- or rhodium-plated
Maximum Stroke: 14,3 mm (.563) Barrel: Brass, gold-plated Note:
Spring Forces at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated GKS-313 ... M will be screwed into
alternative: 3,0 N (10.8oz) Receptacle: Brass, gold-plated KS-313 ... M2 using special tools
(see Page 170/171).

Recommended Screw-in Torque:


Electrical Data Mounting Hole Size Min.: 10 Ncm / Max.: 20 Ncm
Current Rating: 3-5A in CEM 1 and FR 4: ∅ 2,99 mm (.1177)
Push-back Probes

Ri typical: ≤ 30 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
3 = BeCu

Test Probe: G K S 3 1 3 3 0 2 1 0 0 A 3 0 0 2 M

Receptacle: K S – 3 1 3 3 0 M2
Tools

All specifications are subject to change without prior notification 141


GKS 913 M Grid:
≥ 4,00 mm
Short-stroke Screw-in Test Probe ≥ 160 Mil
Installation Height: 7,2 / 8,7 mm (.283 / .343)
Recommended Stroke: 2,8 mm (.110)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
M2 ø2,65 SW3 ø 3 ø s.tbl.
(.079) (.104) (.118) (.118)
1 02 ∅ 2,30 A 3,50 (.138)
(.091)
GKS-913 ... M
(.079) 2 3,5 1,6 3 03 ∅ 2,30 A
(.138) (.063) (.091)
17,1 (.673)

3 05 ∅ 2,30 A
(.091)
Ø2 ø3 ø 3,3
(.079) (.118) (.130) ø2,3 0,3
3 06* A
KS-913 35 M ∅ 1,80
(.071)

0,2 (.008) (.138)


3,50 R
3 06 ∅ 2,30 A
2,30 R
13,6 (.535) (.091)
(.091)

3 08 ∅ 2,30 R
Ø2 ø3 Ø3,05 ø 3,3 (.091)
(.079) (.118) (.120) (.130)

KS-913 35 M-R 58
3 ** R
∅ 2,30
(.008) Tip Length 3,4 mm (.134) (.091)
0,2
13,6 (.535)

Collar Height and Installation Height


The Installation Height of the Tip is determined by the
Collar Height.
Collar Tip Style Install. Height max. Stroke
Height (without KS)

02 02/05/06/08 7,2 mm (.283) 3,5 mm (.138)


02 06 180* 7,2 mm (.283) 3,2 mm (.126)
02 58** 8,7 mm (.343) 3,3 mm (.130)

Mechanical Data Materials


Note:
Working Stroke: 2,8 mm (.110) Plunger: Brass or BeCu,
The Rececptacle KS-913 35 M (-R) can
Maximum Stroke: see Table gold- or rhodium-plated only be combined with the Probe Type
Spring Force at Work. Stroke: 1,5 N (5.4oz) Barrel: Brass, gold-plated „GKS-913 ... M“
alternative: 0,8 N (2.9oz); 2,5 N (9.0oz) Spring: Steel, gold-plated
or Stainless Steel*** (C)
For applications up to 24 A:
Electrical Data Receptacle: Brass, gold-plated see HSS-520 on Page 106
Current Rating: 5-8A
Ri typical: < 20 mW (*** < 100 mW) Mounting Hole Size
*** Spring force < 1,5 N are not recommen- in CEM 1 and FR 4: Note:
GKS-913 ... M will be screwed into
ded for high-current applications with KS-913 35 M: ∅ 2,98 - 2,99 mm
KS-913 35 M (-R) using special tools
(.1173 - .1177) (see Page 170/171).
Operating Temperature for KS-913 35 M- R
Standard: -40° up to +80° C in CEM 1 and FR 4: ∅ 3,00 - 3,02 mm Recommended Screw-in Torque:
*** with Spec. Design. "C": -100° up to (.1181 - .1189) Min.: 5 Ncm / Max.: 10 Ncm
+200° C (1,5 N)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Typ
M, MC
1 = Brass R = Rhodium
3 = BeCu

Test Probe: G K S 9 1 3 3 0 8 2 3 0 R 1 5 0 2 M

Receptacle: K S – 9 1 3 3 5 M K S – 9 1 3 3 5 M - R

142 All specifications are subject to change without prior notification


Technical Information Contents

Screw-in High-current Probes Screw-in High-


current Probes

Screw-in High-current Probes


HSS-118 M 144

HSS-120 M 145

In the case of Screw-in High-current Probes the Plunger is also split in two HSS-150 M 146
sections, so that during the stroke action the two sections are deflected
apart in the radial direction and subsequently the cross-section of the sig- HSS-552 M 146

Screw-in Switching Probes


nal transfer zone is enlarged. With this, higher currents can be transferred.

HSS-520 M 106
By means of the thread the High-current Probe is secured in the
Receptacle. Especially in the case of assembly upside down or by a higher
cycle rate, the Screw-in Test Probes offer a high level of reliability.
HSS-827 M 129

Insertable Test Probes HSS from

RF / Digital
page 103 on.
HSS…M

Non-rotating Probes
Push-back Probes
Tools
HSS 118 M Grid:
≥ 2,54 mm
Screw-in High-Current Test Probe ≥ 100 Mil
Installation Height: 10,5 mm (.413)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
(.091) ø2,3 Tip Style
M1,6 (.063) ø1,65 (.065) SW1,7 øs.tbl. ∅ ∅ (inch)
(.067)
HSS-118 ... M
3 02 ∅ 1,00 A
25,5 (1.004) 5,3 (.039)
2 3
(.079) (.209) (.118)
35,8 (1.409)
3 03 A
∅ 2,00
(.079)
ø1,9 (.075) ø2 ø2,2
(.079) (.087)
3 05 ∅ 0,80 A 0,65 (.026)
KS-112 30 M - T 5 (.031)

6 (.236) 8 (.315) 0,2


35 (1.378) (.008) 3 05 ∅ 1,00 A
(.039)

KS-112 30 M ****
05
3 ** S
Ø1,95(.077) ø2 Ø2,05 ∅ 2,00
(.079) (.081) (.079)
1,30 (.051)
KS-112 30 M - R 1,60 (.063)
5 (.197) 10(.394) 0,2 3 06 A 1,80 (.070)
∅ 2,00 2,50
33 (1.299) (.098)
(.008) (.079) 3,50 (.138)
0,6 (.025)
2 14 A
KS-112 46 M ∅ 1,30
(.051)
8,2(.323)
37,2 (1.465)
3 17 A 2,00 (.079)
**** axially positioned trough-hole for leakage test. Attention: ∅ 1,75
when not assembled correctly, then solder can flow inside the receptacle. (.069)

3 19 A
∅ 2,00
(.079)
10,5 (.413)

53
2,2 (.087)

3 *** S
∅ 2,00
(.079)

** pressed-in Silver stud


*** pressed-in Silver stud
Collar Height and Installation Height Tip Length 3,5 mm (.138),
The Installation Height of the Tip is always Installation Height plus 0,5 mm (.020)
10,5 mm (.413). Test Probe can only be
used with Receptacle. with KS

Mechanical Data Materials


Applications:
Working Stroke: 4,0 mm (.157) Plunger: Steel or BeCu, gold-plated • High-current transfer during
Maximum Stroke: 5,3 mm (.209) Barrel: Brass, silver-plated Functional Test
For Tip Diameter < 1,0 mm: Spring: Stainless Steel • Power-Supply Test
Maximum Stroke: 8,0 mm (.315) Receptacle: Brass, gold-plated • Burn-In Test
Spring Force at Work. Stroke: 1,5 N (5.4oz) • Contacting element in permanent
alternative: 0,8 N (2.9oz)*; 2,25 N (8.1oz) Mounting Hole Size use
• Usage with AC and DC
for KS-112 xx M
Electrical Data in CEM 1 and FR 4: ∅ 1,99 mm (.0783)
Current Rating: max. 16 A, for KS-112 xx M - R Note:
with Spring Force ≥ 1,5 N, in CEM 1 and FR 4: ∅ 2,00 - 2,02 mm HSS-118 ... M will be screwed into
KS-112 ... M using special tools
and Plunger made of BeCu (.0787 - .0795) (see Page 170/171).
Ri typical: ≤ 10 mW
* Spring force < 1,5 N are not recommen- Operating Temperature Recommended Screw-in Torque:
ded for high-current applications Standard: -100° - +200°C Min.: 3 Ncm / Max.: 5 Ncm

Series Tip Tip Style Tip Diameter Plating Spring Force Collar Height Special
Ordering Example Material (1/100 mm) A = Gold (dN) (mm) Designation
2 = Steel S = Silver „M“
3 = BeCu

Test Probe: H S S 1 1 8 3 1 7 1 7 5 A 1 5 0 2 M

Receptacle for HSS-118 ... M: K S - 1 1 2 3 0 M / M-R / M-T K S - 1 1 2 4 6 M

Receptacle for Leckage Test ****: K S - 1 1 2 3 0 M

144 All specifications are subject to change without prior notification


Grid:
≥ 4,00 mm
HSS 120 M

Screw-in Test Probes


≥ 160 Mil Screw-in High-Current Test Probe
Installation Height: 10,5 mm (.413)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
M2 ø2,65 ø3,6 SW3 ø1,8 øs.tbl. Tip Style
∅ ∅ (inch)
(.079) (.104) (.142) (.118) (.071)

HSS-120 ... M
3 02 ∅ 2,30 A 4,00 (.157)

Screw-in High-current Probes


18 (.709) 5,3 (.118) (.091)
2 3
(.209)
28,3 (1.114)
3 03 A
ø2,95 ø3 ø3,2 ∅ 3,00
(.118)
(.116) (.118) (.126)

KS-113 30 M2-T 3 05 ∅ 1,40


A
5
(.055)
7 8 0,2
(.276) 27 (1.063) (.315)
3 05 A 3,00 (.118)
∅ 2,30
(.091)

KS-113 30 M2 ***** 05
3 *** S
ø3 Ø3,05 ∅ 3,00

Screw-in Switching Probes


(.118)
(.118) (.120)
3,00 (.118)
KS-113 30 M2-R 3 06 A 4,00
∅ 2,30 (.157)
(.091)

***** axially positioned through-hole for leakage test. Attention:


when not assembled correctly, then solder can flow inside the receptacle. 3 17 A
∅ 3,00
(.118)

3 19 A
∅ 3,00
(.118)

Collar Height and Installation Height 51


2 ** ∅ 2,30 A
10,5 (.413)

The Installation Height of the Tip


2,2 (.087)

(.091)
(Dimension with Receptacle) is determined
53
by the Collar Height. Test Probes can only 3 ** S

RF / Digital
** ∅ 3,00
be used with Receptacle. (.118)

55
3 ** A
Collar Height Installations Height ∅ 3,00
(.118)
with Receptacle with KS
** Tip Length 5 mm (.197) - Installation Height with Collar
02 M 10,5 mm (.413) Height 02: 12,5 mm (.492)
*** pressed-in Silver stud
**** pressed-in Silver stud, Tip Length 3,5 mm (.138)
Mechanical Data Materials Installation Height plus 0,5 mm (.020)

Working Stroke: 4,0 mm (.157) Plunger: Steel or BeCu, gold-plated,


Maximum Stroke: 5,3 mm (.209) Barrel: Brass, gold-plated Applications:

Non-rotating Probes
• High-current transfer during
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated or Stainless Steel Functional Test
alternative: 0,3 N* (1.1oz); 0,6 N* (2.2oz); Receptacle: Brass, gold-plated • Power-Supply Test
1,0 N* (3.6oz); 2,25 N (8.1oz); • Burn-In Test
3,0 N (10.8oz) • Contacting element in permanent
Mounting Hole Size use
for KS-113 30 M2 • Usage with AC and DC
Electrical Data in CEM 1 and FR 4: ∅ 2,99 mm (.1177)
Current Rating: max. 24 A, for KS-113 30 M2 - R Note:
with Spring Force ≥ 1,5 N in CEM 1 and FR 4: ∅ 3,00 - 3,02 mm HSS-120 ... M will be screwed into
KS-113 ... M using special tools
and Plunger made of BeCu (.1181 - .1189)
(see Page 170/171).
* Spring force < 1,5 N are not recommen-
Push-back Probes

ded for high-current applications Operating Temperature Recommended Screw-in Torque:


Ri typical: ≤ 10 mW Standard: -100° - +200° C Min.: 10 Ncm / Max.: 20 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel S = Silver
3 = BeCu

Test Probe: H S S 1 2 0 3 0 6 3 0 0 A 1 5 0 2 M

Receptacles for HSS-120 ... M: K S - 1 1 3 3 0 M 2 -T K S - 1 1 3 3 0 M 2 -R


Tools

Receptacle for Leakage Test *****: K S - 1 1 3 3 0 M 2

All specifications are subject to change without prior notification 145


HSS 150 M / HSS 552 M Grid:
≥ 5,08 mm
Screw-in High-Current Test Probe ≥ 200 Mil
Installation Height: 10,8/13.8 mm (.425/.543)/7,5 mm (.295)
Recommended Stroke: 4,4/7,4 mm (.173/.291)/2,0 mm (.079)
Available Tip Styles HSS-150 M
Mounting and Functional Dimensions

Material
Further Versions

Plating
Tip Style
HSS-150 ... M HSS-552 ... M ∅ ∅ (inch)

SW3,5 ø2,5
M3 ø3,5 Ø4
(.098)
(.118) (.138) (.157)
(.138)
M3 x 0,25 ø 3,5 ø4 SW3,5 ø4 3 02 ∅ 4,00 A
Ø3

Øs.tbl.
(.118 x .010) (.138) (.157) (.138) (.157) (.157)

(.079) 2 5,5 3 (.118)

43,1 (1.697)
(.217)
3 03 A
(.130) 3,3 2,5 1,4 ∅ 4,00
ø3,9 (.154) ø3,96 (.156) ø4 (.157) ø4,3 (.169) 17,1(.673) (.098) (.055) (.157)

KS-150 30 M3 HSS-552 ... M


8,0 3 05* S
(.315) 15 (.591) 0,3
43 (1.693) (.012)
∅ 4,00
(.157)
ø4 (.157) ø4,05 (.159)
Ø3 ø 3,96 ø 4 ø 4,3
(.118) (.156) (.157) (.169) 3 06 A 3,00 (.118)
KS-150 30 M3-R ∅ 4,00
KS-552 35 M (.157)
M3
M3(.118)
(.118)

0,3
KS-150 M3 M3 8,5 (.012)
3 17 A
8 44 (1.732) (.335) ∅ 3,00
14,5 (.118)
(.315) 44 (1.732)
(.571)

HSS-150 ... MH 3 19 A
∅ 4,00
ø3,5 SW3,5 ø2,5 (.157)
M3 Ø4
(.098) Øs.tbl. * pressed-in Silver stud
(.425)

(.138)
10,8

(.118) (.138) (.157)


Ø3

Available Tip Styles


(.091)
2,3

(.079) 2 8,5
(.335)
3 (.118)
Special Version HSS-150... MH
46,1 (1.815)

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)

Collar Height and Installation Height


3 02 ∅ 4,00 A
The Installation Height of the Tip
HSS-150 ... M (.157)
(Dimensions with Receptacle) is determined with KS-150 ... M
by the Collar Height.
3 05* S
∅ 4,00
Collar Height/ Installation Height * Tip Style 05 S: (.157)
Typ (with Receptacle) in mm The pressed-in silver stud prevents
02 M 10,8 (.425) HSS 150...M burning or welding of the Test Probe to 3 06 ∅ 4,00 A
the test point. (.157)
02 MH 13,8 (.543) HSS 150...M (MH)

03 M 7,5 (.295) HSS 552...M


Materials 3 17 ∅ 4,00 A
(.157)
Plunger: BeCu, gold-plated
Mechanical Data HSS 150... M (MH) or with Silver stud Total Length 46,1 mm (1.815), Special Designation „MH“
* pressed-in Silver stud
Working Stroke: 4,4 mm (.173) Barrel: Brass, gold-plated
Typ „MH“: 7,4 mm (.291) Spring: Stainless Steel Available Tip Styles HSS-552 M
Maximum Stroke: 5,5 mm (.217) Receptacle: Brass, gold-plated
Material

Further Versions
Plating

Typ „MH“: 8,5 mm (.335) Tip Style


∅ ∅ (inch)
Spring Force at Work. Stroke: 3,0 N (10.8oz) Mounting Hole Size
alternative: 5,0 N (18.1oz); 10 N (36 oz); for KS-150 30 M3 + KS-150 M3 M3 + 3 06 ∅ 4,00 A
(„99“ in ordering number) HSS-552 35 M (.157)
in CEM 1 and FR 4: ∅ 3,99 mm (.1571)
Mechanical Data HSS 552... M for KS-150 30 M3-R: ∅ 4,0 - 4,02 mm Note:
Working Stroke: 2,0 mm (.079) (.1575 - .1583) HSS-150 ... M and HSS 552 M will be
Maximum Stroke: 2,5 mm (.098) screwed into KS-150 ... M3 and KS-
552 ... M using special tools (see Page
Spring Force at Work. Stroke: 2,0 N (7.2oz) Electrical Data 170/171).
Current Rating: 50 A
Operating Temperature for short loads up to 80 A Recommended Screw-in Torque:
Standard: -100° up to +200° C Ri typical: ≤ 10 mW Min.: 10 Ncm / Max.: 20 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type
(alternative
3 = BeCu S = Silver MH)

Test Probe: H S S 1 5 0 3 0 3 4 0 0 A 3 0 0 2 M
Test Probe: H S S 1 5 0 3 0 6 4 0 0 A 3 0 0 2 M H
Test Probe: H S S 5 5 2 3 0 6 4 0 0 A 2 0 0 3 M
Receptacle for HSS-150 ... M: K S - 1 5 0 3 0 M 3 K S - 1 5 0 3 0 M 3-R K S - 1 5 0 M3 M3
Receptacle for HSS-522 ... M: K S - 5 5 2 3 5 M

146 All specifications are subject to change without prior notification


Technical Information Contents

Screw-in Test Probes


Screw-in Switching Probes Screw-in
Switching Probes

Screw-in High-current Probes


SKS-215 M/MF 148

SKS-465 MF 149

To check the presence of a component, SKS-465 SF 150


Switching Probes with an insulated tip
are normally used. SKS-435 M 151

Screw-in Switching Probes


The example on the left explains the
functionality: Should the component
be present, then the plunger is pressed
down and the contact is closed. Should
the component not be present, then
the plunger is not activated and Insertable Test Probes SKS from
the Switching Probe remains open. page 77 on.

+ + +
_ _ _

RF / Digital
Non-rotating Probes
Push-back Probes
Tools
SKS 215 M / 215 MF Grid:
≥ 2,54 mm
Screw-in Switching Probe ≥ 100 Mil
Installation Height: 10,2 - 20,0 mm (.402 - .787)
Switching Path: 1,5 mm (.059)

Mounting and Functional Dimensions Available Tip Styles


SKS-215 ... M

Material
Further Versions

Plating
ø0,51(.020) M1,6 ø2,3 SW1,7 Tip Style
ø1,65
øs.tbl. ∅ ∅ (inch)
ø0,7(.028) (.063) (.065) (.091) (.067)

2 (.079) Switching Path = 1,5mm (.059) 3 (.118) 0 02 ∅ 1,80 A


10 (.071)
SKS-215 ... M 46,4 (1.827) (.394)

M1,6 ø1,99 ø2 ø2,2 3 02 ∅ 1,80 A 1,00 (.039)


ø 0,4 ø0,7 ø0,45 (.063) (.078) (.079) (.087) (.071)
(.016) (.028) (.018)
0,2 3 03 ∅ 1,80 A
5 15 (.591) (.008)
(.197) (1.161) 29,5 (.071)
11 KS-215 M1,6
(.433) ø1,99 ø2 ø2,2 3 05 A 0,80 (.030)
SE-081 (.078) ∅ 0,64
(.079) (.087) 5
(.025)

10(.394) 5 (.197)
(1.161) 29,5 3 05 ∅ 1,00 A
(.039)
KS-215 M1,6 E05
3 06 ∅ 1,80 N 1,50 (.059)
Quick-exchange System (.071)

SKS-215 ... MF ∅ 1,80 A


3 19
ø0,45 M1,6 ø1,65 ø2,3 SW1,7 øs.tbl. (.071)
(.018) (.063) (.065) (.091) (.067)

6,5
6,4 Switching Path=1,5mm (.059) 3
(.256)
(.252) (.118)
10 (.394)
50,2 (1.974)
50,5 (1.988) Collar Height and Installation Height
SKS-215 ... MF Crimps in the Receptacle prevent the Test
Probe from rotating. Different Installation
ø1,4 ø1,8 ø1,98 ø2 ø2,2
(.055) (.071) (.078) (.079) (.087)
Heights can be variably achieved with
­different Receptacles.
0,2
4,8 15 (.591) (.008) Designation Install. Heights
(.187) 42,9 (1.687)
KS-215 M1,6 - F KS-215 M1,6 10,2 - 15,5 mm
(-F/-F-R) (.402 - .610)
ø1,4 ø1,8 ø1,98 ø2 ø2,2 KS-215 M1,6 E05 15,2 - 20,0 mm
(.055) (.071) (.078) (.079) (.087)
(-F/-F-R) (.598 - .787)
- 20,0
- 787)
- 15,5

- 20,0
- 610)

- 787)

5
- 15,5
- 610)

(.197)
(.402)

15,2
(.598

4,8 15 (.591)
2 (.079)

(.197)
5 5(.197)
(.402
10,2
(.402)

15,2
(.598

42,9 (1.687)
2 (.079)

(.187)
(.402
10,2

10,2

Note:
10,2

KS-215 M1,6 E05 - F


SKS-215 ... M will be screwed into
KS-215 ... M using special tools
KS-215 M1,6 - F - R (with Knurl) with (see Page 170/171).
with M1,6
KS-215
KS-215 M1,6 (-F/-F-R)
-S
Recommended Screw-in Torque:
KS-215
withM1,6 - S M1,6 E05
KS-215 Min.: 3 Ncm / Max.: 5 Ncm
KS-215 M1,6 E05 - F - R (with Knurl) with KS-215
KS-215 M1,6M1,6 -E05
E05 (-F/-F-R)
S
KS-215 M1,6 E05 - S
Quick-exchange Receptacles:
Mechanical Data Electrical Data Receptacles with end designation
Switching Path: 1,5 mm (.059) Current Rating: 3A „-F“ are quick-exchange Receptacles.
± 0,2 mm (.008) (see Page 77) The two wires are soldered to the
outside wall of the Receptacle and the
Working Stroke: 4,0 mm (.160)
central Terminal point. This is done
Maximum Stroke: 5,0 mm (.197) Materials after assembling the Receptacle in the
Force at Switching Point: 0,23 N (.8 oz); Plunger: BeCu, gold- or nickel-plated Mounting Hole.
0,45 N (1.6 oz); 0,9 N (3.2 oz) (or gold-plated with Insulator Cap) The Switching Probe can now be in-
Force at Working Stroke: 0,80 N (2.9 oz); Barrel: Brass, gold-plated serted or changed without any further
1,50 N (5.4 oz); 3,0 N (10.7 oz) Spring: Steel, gold-plated soldering work.
Receptacle: Brass, gold-plated
The Quick-exchange system „F“ is not
Mounting Hole Size compatible with the previous version
in CEM 1 and FR 4: ∅ 1,99 mm (.0783) „S“. This is still available on request.

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at Working
Collar Height
(mm)
Type
(alternative
0 = Delrin N = Nickel Stroke (dN) „MF“)
3 = BeCu

Test Probe: S K S 2 1 5 3 0 2 1 8 0 A 3 0 0 2 M

Receptacles: K S - 2 1 5 M 1,6 (-F / -F-R) K S - 2 1 5 M 1,6 E 0 5 (-F / -F-R)

Plug: S E - 0 8 1

148 All specifications are subject to change without prior notification


Grid:
≥ 3,50 mm
SKS 465 MF

Screw-in Test Probes


≥ 140 Mil Screw-in Switching Probe
Installation Height: 10,5 - 26,5 mm (.413 - 1.043)
Switching Path: 1,7 mm (.067)

Mounting and Functional Dimensions Available Tip Styles


SW2,6 (.102) SW2,6 (.102)

Material
ø0,7 M2,5 ø2,65 M2,5 ø3,2 (.126)ø2,65 Further Versions

Plating
ø0,7 øs.tbl. ø3,2 (.126) øs.tbl.
(.028) (.098) (.104) Tip Style
(.028) (.098) (.104)
∅ ∅ (inch)

3 (.118) 3 (.118) 5,00 (.197)


7 (.276) Switching Path =71,7 mm (.067) 0 02 ∅ 3,00 A 2,30
(.276) Switching Path =(.402)
10,2 1,7 mm (.067) (.091)

Screw-in High-current Probes


10,2(.402)
8,6 (.339) (.118)
36,28,6
(1.425)
(.339) 36,2 (1.425)
SKS-465 ... MF SKS-465 ... MF 3 02 ∅ 1,80 A
ø1,2ø 2,98
ø2 ø2 ø3 ø 2,98 M2,5
ø3,2 ø 2,98 ø3
ø3,2 ø3,2
M2,5 ø 2,98 ø3,2 (.070)
ø3 ø3
(.047)(.117)
(.079) (.079) (.118) (.126)
(.117) (.098) (.117)
(.118) (.118)
(.126) (.126)
(.098) (.117) (.118) (.126)
3 02 ∅ 3,00 A
(.118)
(.118) 3 9 (.354)
10 (.394) 5 (.197) 0,2 (.008) 0,2 (.008)
10 (.394) 5 (.197)
12 (.472)
13 (.512)
21,2 (.835) (.835) 21,2 12 (.472)
21,2 (.835) (.835) 21,2 3 03 A
∅ 2,30
KS-465
SE-215 for M2,5 E05 KS-465
KS-465 M2,5 E05 M2,5 (.091)
KS-465 M2,5
usage with SKS-465 ... MF ø2,3 0,4
3 06 A
Quick-exchange System ∅ 1,00
(.039)
ø1,7 ø2,2 ø2,98 ø3,0 ø3,2
(.066) (.087) (.117) (.118) (.126) 3 06 ∅ 1,05 A

Screw-in Switching Probes


4,6 (.040)

0,2 KS-465 M2,5 - F


4,2 12 (.591) 3 06 ∅ 2,30 A 4,00 (.157)
(.008) (.091)
(.165) 38,1 (1.500)

3 19 ∅ 2,30 A
ø1,7 ø2,2 ø2,98 ø3,0 ø3,2 (.091)
(.066) (.087) (.117) (.118) (.126)
3 53* ∅ 2,30 A
(.091)
5 KS-465 M2,5 E05 - F ø2,3 0,4
4,2 15 (.591) (.197) 3 56* ∅ 1,00 A
(.165) 38,1 (1.500) (.039)

3 56* ∅ 1,80 A
KS-465 M2,5 - F - R (..070)
(with Knurl)
3 56* ∅ 2,30 A
(.091)

RF / Digital
KS-465 M2,5 E05 - F - R
(with Knurl) * Tip Length 9,5 mm (.374)

Collar Height and Installation Height


(.598 - .787)
15,2 - 20,0

Crimps in the Receptacle prevent the Test Probe from


(.413 - .610)
10,5 - 15,5

rotating. Different Installation Heights can be variably


Quick-exchange Receptacles:
10,5 (.413)

achieved with different Receptacles.


2 (.079)

Receptacles with end designation


(.197)

Designation of the Install. Heights Install. Height „-F“ are quick-exchange Receptacles.
5

Receptacle with Tips with Tips 53/56 The two wires are soldered to the
02/03/06 outside wall of the Receptacle and the
central Terminal point. This is done

Non-rotating Probes
KS-465 M2,5 10,5 - 15,5 mm 17,0 - 22,0 mm after assembling the Receptacle in the
with with
(-F/-F-R) (.413 - .610) (.669 - .866) KS-465 M2,5
with KS-465 M2,5 E05 Mounting Hole.
KS-465 M2,5 E05 15,2 - 20,0 mm 21,7 - 26,5 mm KS-465
KS-465 M2,5
M2,5-F(-F/-F-R)KS-465 M2,5 E05-F The Switching Probe can now be in-
with
(-F/-F-R) (.598 - .787) (.854 - 1.043) serted or changed without any further
KS-465 M2,5 E05 (-F/-F-R)
soldering work.
Mechanical Data Materials
Switching Path: 1,7 mm (.067) Plunger: BeCu, gold-plated The Quick-exchange system „F“ is not
± 0,3 mm (.012) with or without Insulator Cap compatible with the previous version
„S“. This is still available on request.
Recomm. Work. Stroke: 4,2 mm (.165) Barrel: Brass, gold-plated
Maximum Stroke: 5,2 mm (.205) Spring: Stainless Steel
Force at Switching Point: 0,7 N (2.5oz); Receptacle: Brass, gold-plated Note:
1,8 N (6.5oz); 4,5 N (15oz) Insulation: Teflon Probes with Tip Diameter < 3,0 are
Push-back Probes

Force at Work. Stroke: 2,0 N (7.2oz); Mounting Hole Size screwed into KS-465...M using tools,
see Page 170/171. Test Probes SKS-
3,5 N (12.7oz); 9,0 N (32.5oz) in CEM 1 and FR 4: ∅ 2,98 - 2,99 mm
465 ... MF with Tip Diameter > 3,0
(.1173 - .1177) mm using special tools (special tools on
Electrical Data request).
Current Rating: 3A Recommended Screw-in Torque:
(see Page 77) Min.: 3 Ncm / Max.: 5 Ncm

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at Working
Collar Height
(mm)
Type

0 = Delrin Stroke (dN)


3 = BeCu

Test Probe: S K S 4 6 5 3 0 6 2 3 0 A 2 0 0 2 M F
Tools

Receptacles: K S - 4 6 5 M 2,5 (-F / -F-R) K S - 4 6 5 M 2,5 E 0 5 (-F / -F-R)

Lamellar Plug: S E - 2 1 5
All specifications are subject to change without prior notification 149
SKS 465 SF Grid:
≥ 3,50 mm
Screw-in Switching Probe ≥ 140 Mil
Installation Height: 10,5 - 26,5 mm (.413 - 1.043)
Switching Path: 1,7 mm (.067)
ø3,2 (.126)
Mounting and Functionalø0,7
Dimensions
(.028)
M2,5 (.098) SW2,6 (.102) øs.tbl.
Available Tip Styles
ø3,2 (.126)
ø0,7 M2,5 (.098) øs.tbl.

Material
SW2,6 (.102) Further Versions

Plating
ø3,2 (.126) Tip Style for
ø0,7 M2,5 (.098) (.028) 7 øs.tbl. SKS-465 302 / 352 ... S
SW2,6 (.102) ∅
(.028) (.276) 2,8 (.110) ∅ (inch)
10,2(.402)
7 8,6 (.339) 36,2 (1.425)
3,50 (.138)
7 (.276) 2,8 (.110) 3 02 ∅ 3,00 A
SKS-465 ... SF 10,2(.402) Insulation øs.tbl.
(.118)
4,00 (.157)
(.276) 8,6 (.339) 2,8 (1.425)
36,2 (.110)
10,2(.402)
8,6 (.339) SF (1.425)
SKS-465 ...36,2 Insulation øs.tbl. 5,00 (.197)
3 02 ∅ 4,50 A 5,50 (.217)
SKS-465 ... SF Insulation øs.tbl. (.177) 5,90 (.232)
SKS-465 002 ... SF
Top View
0,8 x 1,8 (.031x.071)
SKS-465 002 ... SF for screw-in tool 3 52* ∅ 3,00 A 3,50 (.138)
Top View (.118)
SKS-465 002 ... SF ø 2,98 ø3 ø3,20,8 xM2,5 ø 2,98
1,8 (.031x.071) ø3 ø3,2
Top View
(.117) (.118) (.126) (.098)-in tool (.117)
for screw (.118) (.126)
0,8 x 1,8 (.031x.071) * 6,5 mm (.256) longer
ø1,2 ø2 ø2 ø 2,98 ø3 -in tool
for screw ø3,2 M2,5 ø 2,98 ø3 ø3,2
(.047) (.079)
ø 2,98
(.117)
(.079) ø3
(.118)
(.117)
ø3,2
(.126)
M2,5
(.098)
(.118)
10
(.117)
(.126) (.098)ø3,2
ø 2,98(.394)ø3 5 (.197)
(.118) (.126)
(.117) (.118) (.126)
12 (.472)
0,2 (.008) Available Tip Styles
21,2 (.835) (.835) 21,2

Material
(.118) 9 (.354) Further Versions

Plating
3 0,2 (.008) Tip Style for
13(.512) KS-465
10 M2,5 5 (.197)
(.394) E05 KS-465 M2,5
12 (.472) SKS-465 002 ... S with insulated Tip
21,2 (.835) (.008)
0,2 21,2
(.835) ∅ ∅ (inch)
SE-215 for 10 (.394) 5 (.197) (.472)
12
usage with SKS-46521,2 (.835) KS-465 M2,5 E05
... SF (.835) 21,2 KS-465 M2,5
3,50 (.138)
KS-465 M2,5 E05 0 02 ∅ 3,00 A
KS-465 M2,5 (.118)
4,00 (.157)

Quick-exchange System 0 02 ∅ 4,50 A 5,00 (.197)


(.177)
5,90 (.232)
ø1,7 ø2,2 ø2,98 ø3,0 ø3,2
(.066) (.087) (.117) (.118) (.126)

0,2 KS-465 M2,5 - F - R (with Knurl)


4,2 12 (.591) (.008)
(.165) 38,1 (1.500)

KS-465 M2,5 - F
KS-465 M2,5 E05 - F - R (with Knurl)
ø1,7 ø2,2 ø2,98 ø3,0 ø3,2
(.066) (.087) (.117) (.118) (.126) Collar Height and Installation Height
Crimps in the Receptacle prevent the Test
5 Probe from rotating. Different Installation
4,2 15 (.591) (.197)
Heights can be variably achieved with diffe-
(.598 - .787)

38,1 (1.500)
15,2 - 20,0

(.165)
rent Receptacles.
10,5 - 15,5
(.413 - .610)

KS-465 M2,5 E05 - F


10,5 (.413)
2 (.079)

Quick-exchange Receptacles:
(.197)
5

Designation of the Install. Heights Install. Height Receptacles with end designation
Receptacle with Tips with Tips 52 „-F“ are quick-exchange Receptacles.
02 or 002 The two wires are soldered to the
outside wall of the Receptacle and the
KS-465 M2,5 10,5 - 15,5 mm 17,0 - 22,0 mm with with
central Terminal point. This is done
(-F/-F-R) (.413 - .610) (.669 - .866) with
KS-465 M2,5 KS-465 M2,5 E05
KS-465
KS-465 M2,5
M2,5-F(-F/-F-R)
after assembling the Receptacle in the
KS-465 M2,5 E05-F
KS-465 M2,5 E05 15,2 - 20,0 mm 21,7 - 26,5 mm with
Mounting Hole.
(-F/-F-R) (.598 - .787) (.854 - 1.043) KS-465 M2,5 E05 (-F/-F-R) The Switching Probe can now be in-
serted or changed without any further
Mechanical Data Materials soldering work.
Switching Path: 1,7 mm (.067) Plunger: BeCu or Brass, gold-plated
± 0,3 mm (.012) Barrel: Brass, gold-plated The Quick-exchange system „F“ is not
compatible with the previous version
Recomm. Work. Stroke: 4,2 mm (.165) Spring: Steel, gold-plated or Stainless Steel
„S“. This is still available on request.
Maximum Stroke: 4,5 mm (.177) Receptacle: Brass, gold-plated
Force at Switching Point: 0,7 N (2.5oz); Insulation: Teflon (at Tip „002“: Peek)
1,8 N (6.5oz); 4,5 N (15oz) Note:
Force at Work. Stroke: 2,0 N (7.2oz); Mounting Hole Size The Test Probes of the Series SKS-465
... SF using special tools (see Page
3,5 N (12.7oz); 9,0 N (32.5oz) in CEM 1 and FR 4: ∅ 2,98 - 2,99 mm
170/171)
(.1173 - .1177)
Electrical Data Recommended Screw-in Torque:
Current Rating: 3A Min.: 3 Ncm / Max.: 5 Ncm
(see Page 77)
Ordering Example Series Tip
Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
at Working
Collar Height
(mm)
Type

0 = Peek Stroke (dN)


3 = BeCu

Test Probe: S K S 4 6 5 3 0 2 4 5 0 A 2 0 0 2 SF

Receptacles: K S - 4 6 5 M 2,5 (-F / -F-R) K S - 4 6 5 M 2,5 E 0 5 (-F / -F-R)

Lamellar Plug: S E - 2 1 5

150 All specifications are subject to change without prior notification


Grid:
≥ 4,50 mm
SKS 435 M

Screw-in Test Probes


≥ 177 Mil Screw-in Switching Probe
Installation Height: 20,8 mm (.819)
Switching Path: 6,0 mm (.236)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Ø1 Ø2,15 M2,5 x 0.25 ø3 (.118) SW3,1(.122) Ø2,9
(.039) (.085) (.098 x .010) Ø3,75 (.148) (.114)
1 02 ∅ 2,90 A
(.114)

Screw-in High-current Probes


2,5 (.098)
5,5
(.217) 20,5 (.807)
83 (3.268)

SKS-435 102 290 A xxx

Ø2,6 Ø3,48 ø3,5 Ø3,75


(.102) (.137) (.138) (.148)

5,5 15 0,3
(.217) (.591) (.012)
43 (1.693)

KS-435 M2,5

Screw-in Switching Probes


RF / Digital
Collar Height and Installation Height
The Installation Height of the Tip is al-
ways 20,8 mm (.819) (Dimensions with
Receptacle). Test Probe can only be used

Non-rotating Probes
with Receptacle.

Mechanical Data Materials


Switching Path: 6,0 mm (.236) Plunger: Brass, gold-plated
± 0,2 mm (.008) Barrel: Brass, gold-plated
Maximum Stroke: 8,0 mm (.315) Spring: Steel, gold-plated or Stainless Steel
Force at Switching Point: 13,5 N (48.6oz); Receptacle: Brass, gold-plated
18,5 N (66.6oz); 23,5 N (84,6oz) Insulation: Teflon Note:
Force at 80% Force: 13,5 N (48.6oz); SKS-435 ... M will be screwed into
18,5 N (66.6oz); 23,5 N (84,6oz) KS-435 M2.5 using special tools
(see Page 170/171).
Push-back Probes

Electrical Data Mounting Hole Size


Current Rating: 3A in CEM 1 and FR 4: ∅ 3,48 - 3,49 mm Recommended Screw-in Torque:
Min.: 10 Ncm / Max.: 20 Ncm
(see Page 77) (.1370 - .1374)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Type

1 = Brass

Test Probe: S K S 4 3 5 1 0 2 2 9 0 A 1 3 5 M

Receptacle: K S - 4 3 5 M2.5
Tools

All specifications are subject to change without prior notification 151


Classical RF-Applications
Impedance 50 Ω
Examples: DAB, GPS and Telecommunication

For a complete overview of all available testing solutions please see current RF Catalog.

FAKRA Signal
Conductor Plug

FAKRA Signal
Conductor Jack

GT13 Signal
Conductor Plug

GT16 Signal
Conductor Plug

GT16 Signal
Conductor Jack

Customizing and connecting example

RF Probe in
Receptacle
Installation
Height

Cable Connector
RF-Inner Conductor RF-Test Probe (HFS) Receptacle (KS) Assembly (SE)

Receptacles for press-in, screw-in or float


mounted versions are available.

152 All specifications are subject to change without prior notification


Contents

RF/Digital

Classical RF-
152
Applications
Digital RF-
154
Applications

For more information


please have a look at the
current RF-Catalog

RF / Digital
Non-rotating Probes
Push-back Probes
Tools
E-TypeRF-Applications
Digital
With differential impedance
ICT-/FCT-Kontaktstifte für schwierige
Examples: USB, HDMI and control signal
Kontaktieraufgaben

HSD Signal Conductor Plug

HSD Signal Conductor Jack

MX49 Signal Conductor Jack

Customizing and connecting example

RF-Test Cable Connector


RF-Inner Conductor Probe Receptacle (KS) Assembly (SE)

RF-Probe without RF-Probe with RF-Probe


Receptacle flexible Mounting with flange

For a complete overview of all available testing solutions please see current RF Catalog.

154 All specifications are subject to change without prior notification


Technical Information Contents

Non-rotating Probes Non-rotating


Probes

GKS-803 M 156

GKS-710 157

To avoid damage of the connector housing when rectangular or so-called GKS-714 158
spade-headed tip-styles are used, it is eminent to ensure that the home-
position of the Probe does not change. Therefore, non-rotating Probes GKS-098 158
are designed in such a way that the plunger head is guided by force and
subsequently rotating is prevented.
GKS-098 M 159
Solely when the Probe is pressed/screwed into the Receptacle is it neces-
sary to set the desired position of the plunger head. GKS-746 M 160

GKS-747 M 161

Non-rotating Probes
Push-back Probes
Tools
GKS 803 M Grid:
≥ 4,50 mm
Screw-in Test Probe with continuous Plunger ≥ 177 Mil
Installation Height: 18,0 mm (.709)
Recommended Stroke: 6,4 mm (.252)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
Continuous Plunger
SW0,95 (.037) M2,5 ø3 ø3,75 SW3,1 øs. tbl.
1 02 A
ø1,44 (.057) (.098) (.118) (.148) (.122) 0,8 ø2,5 208

1 02 A
1,6 ø2,5
10 (.394) 20 (.787) 2 8 (.315) 8 (.315) 216

48 (1.890) (.079)
3 02 ∅ 2,30
A
GKS-803 … M (.091)

3 06 A
∅ 3,00
1 ø3,48 ø3,5 ø3,75 (.118)
(.039) (.137) (.138) (.148)

0,3
3,5 23 (.906) (.012)
(.138)
26,5 (1.043)

KS-803 M 2,5

Note:
When screwing in the Test Probe into
the Receptacle the Plunger is secured
against rotation. (The flat section at
the end of the Plunger moves into the
slit at the end of the Receptacle.
Collar Height and Installation Height Collar Height Installation Height
The Installation Height of the Tip is determi- Note:
02 18,0 mm (.709) Plunger tip with flat section: the flat
ned by the Collar Height.
section of the plunger tip is set at 90°
to the flat section at the end of the
Mechanical Data Materials Plunger.
Working Stroke: 6,4 mm (.252) Plunger: BeCu, gold-plated
Maximum Stroke: 8,0 mm (.315) Plunger head: BeCu or Brass, gold-plated Note:
Spring Force at Work. Stroke: 1,5 N (5.4oz); Barrel: Brass, gold-plated GKS-803 ... M will be screwed into
5,0 N (18.1oz) Spring: Stainless Steel KS-803 M2.5 using special tools
Receptacle: Brass, gold-plated (see Page 170/171).

Electrical Data Mounting Hole Size Recommended Screw-in Torque:


Min.: 10 Ncm / Max.: 20 Ncm
Current Rating: 5 - 15 A in CEM 1 and FR 4: ∅ 3,49 mm (.1374)
Ri typical: < 30 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

1 = Brass
3 = BeCu

Test Probe: G K S 8 0 3 3 0 6 3 0 0 A 1 5 0 2 M

Receptacle: K S - 8 0 3 M 2.5

156 All specifications are subject to change without prior notification


Grid:
≥ 2,54 mm
GKS 710

Screw-in Test Probes


≥ 100 Mil Non-Rotating Test Probe
Installation Height: see below
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


Further Versions

Material

Plating
Tip Styles Install.
ø1,65 ø1,72 ø2,2 ø1,3 øs.tbl. Height ∅/
(.065) (.068) (.087) (.051) (without Plating
KS)

Screw-in High-current Probes


Ø2
(.276) 2 20 1,00 A 15
7 5 3 (.118) 1 3 (.039)
(.197)
35,1 (1.382)
0,40/
GKS-710 GKS-710
220 100 220 100

Ø2
0,50 R 18
ø1,65 ø1,72 ø2,2 ø1,3 øs.tbl. 2 20 R
(.065) (.068) (.087) (.051) A (.709)
ø1,65 1,68 ø2,2
ø1,72 ø1,3 øs.tbl. 0,5 6 (.020) (.016)
(.065) .066
(.068) (.087) (.051)
ø2 ø2,2
(.079)(.276)(.087) 1,30/
15

Ø2
7 5 3 (.118) 2 21 0,50 A A
(.591)
(.276) (.197) 0,5 3 (.020) (.051)
35,1 (1.382) 7 5 3 (.118)
0,2 (.197)
35,1 (1.382) (.008)
GKS-710 220 100 30 (1.181)
15
2 22 ∅ 2,00 A
(.591)
GKS-710 "Typ S"
220 100 (.079)
KS-712 30GKS-710
(only usable
220 with GKS-710
100 ... S ... S) 2 3
ø2 ø2,2

Screw-in Switching Probes


(.079) (.087)
ø2 ø2,2
∅ 1,30 R 13
(.079) (.087) 2 23 (.512)
1,3 (.051)

Ø
0,2
30 (1.181) (.008)
0,2
15

2
30 (1.181) (.008)
2 26 2,00 A
(.591)
KS-712 30 (only usable with GKS-710 ... S) 2,5 (.079)
2
KS-712 30 (only usable with GKS-710 ... S)

RF / Digital
(.591) 3 (.118)

(.236)
6
(.709)
18
15

(.276)

(.276)
7
7

Collar Height and Installation Height


The Installation Height at the Tip
(Dimension without KS) is determined by

Non-rotating Probes
the Collar Height and the Tip Length (see
Table „Available Tip Styles“.
without KS

Mechanical Data Materials


Note:
Working Stroke: 4,0 mm (.157) Plunger: Steel, gold- or rhodium-plated The knurl on the barrel of the Test
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated Probe guarantees sure fitting in the
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated Receptacle or directly into the Probe
alternative: 3,0 N (10.8oz); 5,0 N (18.1oz) Receptacle: Brass, gold-plated Plate.

Please specify Special Designation „S“


Electrical Data Mounting Hole Size
when using Receptacle KS-712 30.
Current Rating: 5 - 8 A in CEM 1 with Receptacle: ∅1,98 - 2,00 mm
Push-back Probes

Ri typical: < 30 mW (.0780 - .0787)


in FR 4 with Receptacle: ∅1,99 - 2,01 mm Tools:
Insertion and Extraction Tools for GKS
(.0783 - .0791)
and KS see Page 118.
without Receptacle: ∅1,66 mm (.0654)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Special
Designation
2 = Steel (alternative
„S“

Test Probe: G K S 7 1 0 2 2 0 1 0 0 R 1 5 0 7

Receptacle: K S - 7 1 2 3 0
Tools

All specifications are subject to change without prior notification 157


GKS 714 / 098 Grid:
≥ 5,08 mm
Non-Rotating Test Probe ≥ 200 Mil
Installation Height: see below
Recommended Stroke: 4,0 / 6,0 mm (.157 / .236)

Mounting and Functional Dimensions Available Tip Styles


Ø2,65 Ø3,7 Ø2,25 s.tbl. GKS-714 ... 07
(.104) (.146) (.089) Install. and

Material

Plating
Functional Dim.
Type 714 220 504 Tip Style
Collar Install.
7,5 Height Height
18,8 (.740) (.295)
33,8 (1.331)

5
18,8
Ø2,65 Ø3,7 Ø2,25 s.tbl. 2 20 R E 07 (.740)
(.104) (.146) (.089) 0,4 4,5
504
Type 714 220 510
4,5
(.177) 15,8

5
15,8 (.622) 2 20 R E 07
30,8 (1.213) (.622)
1 3
Type 714 236 510

2 (.079)
14,8 (.583)
14,8

6
29,8(1.173) 2 36 R E 07 (.583)
3 2
GKS-714 ... 10 630

Ø1,3 (.051) Continuous ø2,65 ø3 ø2 ø s.tbl.


Plunger (.118) (.079)
Available Tip Styles
(.104)

GKS-714 ... 10
Typ 714 E10 Install. and

Material
7,5 (.295) 5 (.197)

Plating
Functional Dim.
22 (.866) Tip Style
Collar Install.
39 (1.535) Height Height

46,5 (1.831)
∅ 4,00 A 22,0
2 22 E 10 (.866)
4 5 (.157)

GKS-098 ... 07 ø3 Ø3,5 Ø2,25 0,7 22,0


(.118) (.138) (.089) (.028) 2 23 ∅ 2,00 A E 10 (.866)
2 (.079)

GKS - 098
22,0
2 23 ∅ 4,00 A E 10 (.866)
6,5 (.256) 4 5 (.157)
15,5(.610)
28,5 (1.122)

Available Tip Styles


22 (.866)
(.394)

GKS-098 ... 07
15,5 (.610)

15,8(.622)
(.276)

7 (.276)

Install. and
Material

Plating
Functional Dim.
Collar Height and Installation Height Tip Style
10

Collar Install.
7

The Installation Height at the Tip Height Height

(Dimension without KS) is determined by


3

15,5
the Collar Height and the Tip Length (see 3 29 R E 07 (.610)
∅ 3,00
Table „Available Tip Styles“. 0,7 3,5
(.118)
098 329 714 223
714 220 510
Mechanical Data Material
Spring Force at Work. Stroke: 1,5 N (5.4oz) Plunger: Steel or BeCu,
alternativ: 3,0 N (10.8oz); 5,0 N (18.1oz) gold- or rhodium-plated
Barrel: Brass, gold-plated Note:
714...07 714...10 098...07 Spring: Steel, gold-plated For the Test Probes series 714, the
Working 4,0 mm 6,0 mm 4,0 mm Receptacle: Brass, gold-plated Receptacle of the series KS-714 23 are
Stroke (.157) (.236) (.157) used (Dimension like KS-113 23, see
Mounting Hole Size for GKS-714 Page 58).
Maxim. 5,0 mm 7,0 mm 5,0 mm For the Test Probes of the series GKS-
Stroke (.197) (.276) (.197) with Receptacle: ∅ 2,98 - 2,99 mm
098, the Receptacles KS-103 23 are
(.1173 - .1177) used (see Page 60).
without Receptacle: ∅ 2,66 mm (.1047)
Electrical Data
Tools:
Current Rating: 8 - 10 A Mounting Hole Size for GKS-098
Insertion and Extraction Tools for GKS
Ri typical: < 30 mW with Receptacle: ∅ 3,48 - 3,49 mm and KS see Page 118.
(.1370 - .1374)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
2 = Steel R = Rhodium
3 = BeCu

Test Probe: G K S 7 1 4 2 2 0 5 0 4 R 1 5 0 7
Test Probe: G K S 0 9 8 3 2 9 3 0 0 R 1 5 0 7
Lamellar Plug for Type 714 E10: S E - 5 0 3 (see drawing GKS-503 on Page 59. Cannot be used with KS)

Receptacle for GKS 714: K S - 7 1 4 2 3


Receptacle for GKS 098: K S - 1 0 3 2 3

158 All specifications are subject to change without prior notification


Grid:
≥ 5,08 mm
GKS 098 M

Screw-in Test Probes


≥ 200 Mil Screw-in Non-Rotating Test Probe with continuous Plunger
Installation Height: 15,3 mm (.602)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions Available Tip Styles


Continuous Plunger

Material
Further Versions

Plating
Tip Style
M2,5 ø3 (.118) SW3 ø1,8 ∅ ∅ (inch)
(.098) (.118) (.138) ø3,5 (.071) ø 3 x 0,7
(.118 x .028)

ø3

Screw-in High-current Probes


3 29 A
3,5 (.138) 0,7
300 070
(.079) 2 6,5 6,5
40 (1.575) (.256) (.256)

GKS-098 329 300 070 A xx02 ML

ø3,48 ø3,5 ø3,8


(.137) (.138) (.150)

KS-098 M2,5

Screw-in Switching Probes


0,25 (.010)

23,7
25,7(.930)
(1.012)

RF / Digital
Note:
15,3
(.602)

Further Versions on request.

Note:
When screwing the Test Probe into the

Non-rotating Probes
Receptacle, the plunger will be se-
Installation Height with KS cured against rotation. The flat surface
Install. Height „ML“: 15,3 mm (.602) at the end of the plunger fits into the
GKS-098 ... ML
slot at the end of the Receptacle.

The flat surface on the Plunger Tip is in


the same alignment as the flat surface
Mechanical Data Materials on the rear end of the Plunger.
Working Stroke: 4,0 mm (.157) Plunger: BeCu, gold-plated
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated Note:
Spring Force at Work. Stroke: 1,5 N (5.4oz); Spring: Steel, gold-plated GKS 098 ... M will be screwed into
3,0 N (10.8oz) Receptacle: Brass, gold-plated KS-098 M 2.5 using a special tool
Push-back Probes

(see Page 170/171).


Electrical Data Mounting Hole Size
Current Rating: 10 A in CEM 1 and FR 4: ∅ 3,48 - 3,49 mm Recommended Screw-in Torque:
Min.: 10 Ncm / Max.: 20 Ncm
Ri typical: < 30 mW (.1370 - .1374)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Spade Width Plating
A = Gold
Spring
Force
Collar
Height
Type

3 = BeCu (dN) (mm)

Test Probe: G K S 0 9 8 3 2 9 3 0 0 0 7 0 A 1 5 0 2 ML
Tools

Receptacle: K S - 0 9 8 M2.5

All specifications are subject to change without prior notification 159


GKS 746 M Grid:
≥ 2,54 mm
Screw-in Non-Rotating Test Probe with continuous Plunger ≥ 100 Mil
Installation Height: 10,5 mm (.413)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions


Available Tip Styles

Material
Further Versions

Plating
Tip Style
ø0,8 M1,6 ø1,65 ø2,3 SW1,7 øs.tbl. ∅ ∅ (inch)
(.031) (.063) (.065) (.091) (.067)

ø1,1
3 20 ∅ 0,45 A
0,45 1,2 3,8 (.017)
29,9 (1.177) 2 4,5 3,8 (.150)

ø1,5
3 20 A
(.079) (.177) ∅ 0,50
40,2 (1.583) 0,5 1,2 3,8
(.020)

ø2
ø1,3 (.051) ø1,99 (.078) ø2 ø2,2 3 20 A
0,8 1,2 3,8 ∅ 0,80
(.079) (.087) (.031)

ø1,5
3 20 A
5 ∅ 1,00
40.7 (1.602) 8 (.315) 0,2 1 1,2 3,8
(.197) (.039)
(.008)
KS-746 23 M 05
3 * A
ø2,05 ∅ 0,64
5 (.025)
(.081)
14
2 * A
∅ 2,00
KS-746 23 M-R (.078)
(.413)

Note:
10,5

* Special Version:
availability on request.
Collar Height and Installation Height
The Installation Height of the Test Probe
is determined by the Collar Height of the Note:
When screwing the Test Probe into the
Receptacle. Receptacle, the plunger will be se-
cured against rotation. The flat surface
Collar Height Installation Height at the end of the plunger fits into the
slot at the end of the Receptacle.
02 10,5 mm (.413)
The assembled unit is then vacuum-
sealed and can therefore be used for
leakage tests.
Mechanical Data Materials
Working Stroke: 4,0 mm (.157) Plunger: Steel or BeCu, gold-plated The flat surface on the Plunger Tip is in
Maximum Stroke: 4,4 mm (.173) Barrel: Brass, gold-plated the same alignment as the flat surface
Spring Force at Work. Stroke: 1,5 N (5.4oz) Spring: Steel, gold-plated on the rear end of the Plunger.
alternative: 3,0 N (10.8oz) Receptacle: Brass, gold-plated
Note:
Electrical Data Mounting Hole Size GKS 746 ... M will be screwed into
Current Rating: 5 - 8 A for KS-746 23 M KS-746 23 M (-R) using special tools
Ri typical: < 30 mW in CEM 1 and FR 4: ∅ 1,99 mm (.0783) (see Page 170/171).
for KS-746 23 M-R
Recommended Screw-in Torque:
in CEM 1 and FR 4: ∅ 2,00 - 2,02 mm Min.: 3 Ncm / Max.: 5 Ncm
(.0787 - .0795)

Ordering Example Series Tip Tip Style Tip Diameter Spade Width Plating Spring Collar Type
Material (1/100 mm) (B) A = Gold Force Height
2 = Steel (A) (dN) (mm)
3 = BeCu

Test Probe: G K S 7 4 6 3 2 0 1 5 0 0 5 0 A 1 5 0 2 M

Receptacle: K S - 7 4 6 2 3 M

Screw-in Tools: K S - 7 4 6 2 3 M-R

160 All specifications are subject to change without prior notification


Grid:
≥ 4,50 mm
GKS 747 M

Screw-in Test Probes


≥ 180 Mil Screw-in Non-Rotating Test Probe with continuous Plunger
Installation Height: 16,2 / 20,2 mm (.638 / .795)
Recommended Stroke: 4,0 mm (.157)

Mounting and Functional Dimensions


Available Tip Styles
ø1,3 ø2,5 M3 SW2,6 ø2,1 ø2,9 Install. Height

Material
(.051) (.102)

Plating
(.098) (.118) (.083) (.114) with KS
Tip Style
Collar Install.
Height Height

Screw-in High-current Probes


ø2,9
20,2
25 7 6 3 29 A 02 (.795)
2
0,8 6
(.984) (.079) (.276) (.236) 298
40

ø4
GKS-747 329 298 A xx02 M (1.575) 16,2
ø4 3 29 A 02 (.638)
(.157) 0,8 3
408

25 2 6 3
(.984) (.079) (.236) (.118)
36
GKS-747 329 408 A xx02 M (1.417)

Screw-in Switching Probes


ø1,3 ø2,9 ø2,99 ø3 ø3,4
(.051) (.114) (.118) (.118) (.134)

5 5,2
(.197)
37 (1.457) (.205)

KS-747 23 M
ø3,05
(.120)

KS-747 23 M-R
(.795)
20,2

RF / Digital
(.638)
16,2

Note:
When screwing the Test Probe into
the Receptacle, the plunger will be
secured against rotation. The flat
Collar Height and Installation Height surface at the end of the plunger
The Installation Height at the Tip fits into the slot at the end of the
(Dimension without KS) is determined by Receptacle.
the Collar Height and the Tip Length (see
Table „Available Tip Styles“). GKS-747 329 298 ... GKS-747 329 408 ...
The assembled unit is then vacuum-

Non-rotating Probes
sealed and can therefore be used for
leakage tests.
Mechanical Data Materials
Working Stroke: 4,00 mm (.157) Plunger: Steel or BeCu, gold-plated The flat surface on the Plunger Tip is
Maximum Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated in the same alignment as the flat sur-
Spring Force at Work. Stroke: 1,5 N (5.4oz); Spring: Steel, gold-plated face on the rear end of the Plunger.
3,0 N (10.8oz) Receptacle: Brass, gold-plated
Note:
Electrical Data Mounting Hole Size GKS 747 ... M will be screwed into
Current Rating: 8A for KS-747 23 M KS-747 23 M (-R) using special tools
Ri typical: < 30 mW in CEM 1 and FR 4: ∅ 2,99 mm (.1177) (see Page 170/171).
for KS-747 23 M-R
Push-back Probes

Recommended Screw-in Torque:


in CEM 1 and FR 4: ∅ 3,00 - 3,02 mm
Min.: 10 Ncm / Max.: 20 Ncm
(.1181 - .1189)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(dN)
Collar Height
(mm)
Type

3 = BeCu

Test Probe: G K S 7 4 7 3 2 9 2 9 8 A 1 5 0 2 M
Receptacle: K S - 7 4 7 2 3 M K S - 7 4 7 2 3 M-R
Tools

All specifications are subject to change without prior notification 161


The new Test Fixtures Catalog

Our new Test Fixtures Catalog presents not only manual,


pneumatic and vacuum-operated Test Fixtures, but
especially also a choice of customized Test Fixtures. Based on
these proven and remarkable solutions, you will get an im-
pression of our many years of experience in customized Test
Fixture design and manufacturing as well as the flexibility
and know-how of INGUN.

Ask for our Test Fixtures Catalog


or take a look on our homepage
www.ingun.com.

162
Technical Information Contents

Push-back Probes Push-back Probes

VF 25 164

VF 3 165

Push-back Probes are used when checking the locking in of the connector VF 4 166
contacts into connectors.
VF 5 167
The Push-back Probes are available with spring forces up to 34N, which
represents the spring-force demanded during testing connector contacts.
They distinguish themselves with their rugged design and the necessary
high installation heights.

To prevent the mainly rectangular/spade-type tip-styles from rotating, all


Push-back Probes have a non-rotating design.

Push-back Probes
Tools
VF 25 Grid:
≥ 2,54 mm
Push-back Probe ≥ 100 Mil
Installation Height: 40,5 mm (1.594)
Recommended Stroke: 5,0 mm (.197)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
VF 25 Spring Force:
Gold = 10 N (36 oz.)
2 03 ∅ 2,20 A
øs. tbl. ø2,2 ø2,1 Silver = 15 N (54 oz.) ø0,9 (.035) (.087)
(.087) (.083) 0,5 (.020)

2,5
2 29 A
0,8 258
10 4,5 (.177) 0,9 Spring Force: 7,5
(.394) (.035) Gold = 10 N (.295)
(36 oz.)

1,9
38 (1.496) Silver = 15 N (54 oz.) 2 29 A
0,3 193
69,5 (2.736)
øs. tbl. ø2,1 ø2,3 ø2 ø1,97 ø0,9
(.083) (.091) (.079) (.078) (.035)
ø2,3 ø2
(.091) (.079)
KS-VF 25
also available pre-wired with wire
4,5 2,5
10 22,5(.886) 3,5 20 (.787) 7,5 1,5
AWG 34 (0,2 m): KS-VF 25 V (.098) 30 (1.181)
(.394) (.177) (.138) (.295) (.059)
69,5
(2.736)
VF25

Ø1,95 Ø2,1
(.077) (.083)
FH-VF25
FH-VF 25
7
(.276)
40,5 (1.594)

Note:
The flat surface on the Plunger Tip is in
the same alignment as the flat surface
on the rear of the Plunger.

Assembly Notice:
The patented design allows the test
probe (consisting of plunger and
spring) to be easily exchanged accor-
ding to the following procedure:

• press the Plunger into the


Installation Height Receptacle until it reaches it‘s limit
Installation Height: 40,5 mm (1.594) • turn the Plunger 90°
• release the Plunger
Mechanical Data Materials
Working Stroke: 5,0 mm (.197) Plunger: Steel, gold-plated In order to stabilize the Test Probe and
Maximum Stroke: 6,0 mm (.236) Spring: Steel, gold-plated to avoid damage to the Receptacle
during mounting and dismounting, we
Spring Force at Work. Stroke: 10 N (36oz); Receptacle: Bronze, gold-plated recommend that either an additional
15 N (54oz) guide plate be inserted underneath, or
Interchangeable Stroke: > 6,0 mm (.236) that the Guide Bush FH-VF 25 be atta-
ched to the end of the Recepatcle after
Electrical Data Mounting Hole Size mounting, and subsequently soldered
Current Rating: 5 A in CEM 1 and FR 4: ∅ 2,00 mm (.0787) to secure it.
Ri typical: < 50 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Spring Force
(N)
2 = Steel

Test Probe: V F 2 5 2 2 9 1 9 3 A 1 5 0

Receptacle: K S - V F 2 5

Receptacle (pre-wired with 0,2m Wire AWG 34): K S - V F 2 5 V

Guide Bush: F H - V F 2 5

164 All specifications are subject to change without prior notification


Grid:
≥ 3,00 mm
VF 3

Screw-in Test Probes


≥ 120 Mil Push-back Probe
Installation Height: 40,5/44,5/46,5 mm (1.595/1.752/1.831)
Recommended Stroke: 5,0 mm (.197)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
øs. tbl. ø1 SW2,2 ø2,6 ø2,19 M2 ø0,9 (.035)
(.039) (.087) (.102) (.086) (.079) 0,6 (.024) 1,50 (.059)
2 02 A 1,80 (.071)

Screw-in High-current Probes


∅ 2,30 3,00 (.118)
6,3 (.091)
7
(.248) 12,7 (.500) (.276)
2,20 (.087)
2 03 A
34,8 (1.370) ∅ 1,90
3,00 (.118)
F (.075)

VF 3
2 05 A 1,70 (.067)
∅ 2,30
A ø1 SW2,2 ø2,6 ø2,19 M2 ø0,9 (.035) (.091)
(.039) (.087) (.102) (.086) (.079) 0,6 (.024)
2,70 (.106)
2 06 A 3,00 (.118)
∅ 2,00
B C 7 (.079)

(.276)

øA
E 2 20 A

Screw-in Switching Probes


see
E +22,1(.870) B C Table

VF 3 220 … (see table)

ø2,7 ø2,5 ø2,44


(.106) (.098) (.096)
KS-VF 3

D (s. tbl.)
5,7
(.224) 20,7 (.815)
34 (1.339)

RF / Digital
A B C D E F
Part No. Tip-Ø Width of Length of Installation Tip Height Total Length
mm Spade in Spade in Height in in mm mm (inch)
(inch) mm mm (inch) mm (inch)
(inch) (inch)
VF3 220 250 080 A 405 xx 2,5 (.098) 0,8 (.031) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744)
VF3 220 250 050 A 405 xx 2,5 (.098) 0,5 (.020) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744)
VF3 220 250 150 A 405 xx 2,5 (.098) 1,5 (.059) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744)
VF3 220 190 050 A 405 xx 1,9 (.075) 0,5 (.020) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744)
VF3 220 190 050 A 465 xx 1,9 (.075) 0,5 (.020) 12,0 (.472) 46,5 (1.831) 18,7 (.736) 75,7 (2.980)
Installation Height
VF3 220 190 080 A 405 xx 1,9 (.075) 0,8 (.031) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744) Installation Height with KS: see Table

Non-rotating Probes
VF3 220 400 060 A 445 xx 4,0 (.160) 0,6 (.024) 10,0 (.394) 44,5 (1.752) 16,7 (.657) 73,7 (2.902)
VF3 220 220 120 A 405 xx 2,2 (.087) 1,2 (.047) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744)
VF3 220 270 080 A 405 xx 2,7 (.106) 0,8 (.031) 6,0 (.236) 40,5 (1.594) 12,7 (.500) 69,7 (2.744) Note:
VF3 220 250 080 A 465 xx 2,5 (.098) 0,8 (.031) 12,0 (.472) 46,5 (1.831) 18,7 (.736) 75,7 (2.980) The flat surface on the Plunger Tip is in
the same alignment as the flat surface
on the rear of the Plunger.
Mechanical Data Materials
Working Stroke: 5,0 mm (.197) Plunger: Steel, gold-plated Note:
Maximum Stroke: 5,5 mm (.217) Barrel: Brass, gold-plated VF 3 will be screwed into
Spring Force at Work. Stroke: 5,0 N (18oz); Spring: Steel, gold-plated KS-VF 3 using special tools
10,0 N (34.6oz); 15,0 N (54oz) Receptacle: Brass, gold-plated (see Page 170/171).
Push-back Probes

Recommended Screw-in Torque:


Electrical Data Mounting Hole Size
Min.: 3 Ncm / Max.: 5 Ncm
Current Rating: 8 A in CEM 1 and FR 4: ∅ 2,5 mm (.098)
Ri typical: < 30 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(A)
Width of
Spade
Plating
A = Gold
Installation
Height
Spring
Force
2 = Steel (1/100 mm) (B) (1/10 mm) (N)

Test Probe: V F 3 2 2 0 2 5 0 0 8 0 A 4 0 5 0 5

Receptacle:
Tools

K S - V F 3

All specifications are subject to change without prior notification 165


VF 4 Grid:
≥ 4,00 mm
Push-back Probe ≥ 157 Mil
Installation Height: 40,5 mm (1.594)
Recommended Stroke: 5,0 mm (.197)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
Tip Style
∅ ∅ (inch)
øs. tbl. ø1,35 SW2,5 ø3,6 ø3 M2,5 ø1,3 (.051)
(.053) (.098) (.142) (.118) (.098) 0,8 (.032)
2 02 ∅ 1,80 A 2,00 (.079)
(.071)

12,5 (.490) 6,9


(.272) 2 02 ∅ 2,30 A
34,8 (1.370) (.091)
69,5 (2.736)
2 03 ∅ 3,00 A 4,00 (.157)
VF4 (.118)

2 06 ∅ 3,00 A 4,00 (.157)


ø3,7 ø3,5 ø3,45 (.118)
(.146) (.138) (.136)

Ø 2,5
2 21* 0,80 A
0,8 6 (.031)
5,7
(.224)

Ø 2,2
34 (1.339) 2 23*
6
1,60 A
1,6 (.063)
KS-VF4
40,5 (1.594)

Note:
Further tip styles are available on
Installation Height request.
Installation Height: 40,5 mm (1.594)
Note:
VF 4 are screwed into KS-VF 4 using
Mechanical Data Materials special tools, see page 170/171.
Working Stroke: 5,0 mm (.197) Barrel: Brass, gold-plated
Maximum Stroke: 5,5 mm (.220) Plunger: Steel, gold-plated Recommended Screw-in Torque:
Min.: 3 Ncm / Max.: 5 Ncm
Spring Force at Work. Stroke: 15 N (54oz) Spring: Steel, gold-plated
alternative: 25 N; 20 N (72oz) Receptacle: Bronze, gold-plated
* Note:
The flat surface on the Plunger Tip is in
the same alignment as the flat surface
Electrical Data Mounting Hole Size
on the rear of the Plunger.
Current Rating: 8 A in CEM 1 and FR 4: ∅ 3,50 mm (.1378)
Ri typical: < 30 mW

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)/
Plating
A = Gold
Spring Force
(N)
2 = Steel width of
spade

Test Probe: V F 4 2 0 2 1 8 0 A 1 5

Receptacle: K S - V F 4

166 All specifications are subject to change without prior notification


Grid:
≥ 5,08 mm
VF 5

Screw-in Test Probes


≥ 200 Mil Push-back Probe
Installation Height: 36,7 mm (1.445)
Recommended Stroke: 5,0 / 9,5 mm (.197/ .374)

Mounting and Functional Dimensions Available Tip Styles

Material
Further Versions

Plating
s. tbl. Tip Style
ø2,3 SW3 ø4,6 ø4 M3,5 ø1,8
∅ ∅ (inch)
(.091) (.118) (.181) (.157) (.138) (.071)

2,3
3 20 1,40 A
1,4 12

Screw-in High-current Probes


22 14,7 41(1.614) 18,3 (.055)
(.866) (.579) (.720)

2,8
96 (3.780)
3 20* 1,50* A
VF5 1,5 12 (.059)

ø4,35 ø4,4 ø4,6

2,3
3 20 1,60 A
(.171) (.173) (.181) 1,6 12 (.063)

2,3
16,5 13,5 3 20 1,80 A
1,8 12 (.071)
(.650) (.531)
30
(1.181)
KS-VF5 030

Screw-in Switching Probes


36,7 (1.445)

RF / Digital
Note:
Installation Height * Maximum Stroke of
Installation Height with KS: 36,7 mm (1.445) VF5-320 150 A 096 with 15 N and 20
N = 10,0 mm (.394)

Non-rotating Probes
Mechanical Data
Spring Force at Pre-load Working Stroke Maximum Stroke Note:
Work. Stroke in mm (inch) in mm (inch) VF 5 are screwed into KS-VF5 030
using special tools, see page 170/171.
15 N (54oz) 2,7 N (10oz) 9,5 (.374) 10* (.394)/12 (.472)
20 N (72oz) 3,6 N (13oz) 9,5 (.374) 10* (.394)/12 (.472) Recommended Screw-in Torque:
Min.: 10 Ncm / Max.: 20 Ncm
34 N (122oz) 10,0 N (36oz) 5,0 (.197) 6,5 (.256)

Materials Mounting Hole Size Note:


To recognize the spring force, the flat
Barrel: Brass, gold-plated in CEM 1 and FR 4: 4,0 resp. 4,4 mm

areas for the spanner are marked with
Plunger: BeCu, gold-plated (.1575) resp. (.1732) notches:
Push-back Probes

Spring: Steel, gold-plated


Receptacle: Brass, gold-plated Electrical Data • 1 notch 15 N (54oz)
Current Rating: 10 A • 2 notches 20 N (72oz)
Ri typical: < 30 mW • 3 notches 34 N (122oz)

Ordering Example Series Tip


Material
Tip Style Tip Diameter
(1/100 mm)
Plating
A = Gold
Total Length
(dN)
Spring Force
(N)
3 = BeCu

Test Probe: V F 5 3 2 0 1 5 0 A 0 9 6 2 0

Receptacle: K S - V F 5 0 3 0
Tools

All specifications are subject to change without prior notification 167


168
Contents

Tools Tools

BIT / DW / SW 170/171

By using Torque Tools it is ensured that the recommend screw-in torque is


abided by. Not only continuous adjustable Torque Tools are available but
Insertion and Extraction Tool –
also tools with a fixed set torque.
see page 118.
The new 1/4“-Bit Insert System guarantees a high level of flexibility, i.e.
all Screw-in Tools can be used with the various Torque Tools.

Naturally the Bit Tools can be used without the Torque Screwing Tool, for
e.g. the removal of the Probes in tightly spaced conditions etc.

Tools
Screw-in Tools
with a system
Drawings for Screw-in and Bit-Tools see on Page 171.
Drawings for Insertion Tools see on Page 118.

Torque Key Recommend


Series Plunger Bit-Tool ØA ØB C screw-in torque Insertion Tools
Tip-Ø (mm) (mm) (mm) pre-set freely adjustable min. max. for Receptacles

GKS-050 M ≤ 1,1 mm BIT-GKS-050 M-B 1,5 5 30 DW-1-S - - 0,5 Ncm 1 Ncm SW-KS-080

GKS-075 M ≤ 1,1 mm BIT-GKS-075 M-B 2,3 5 30 DW-1-S - - 0,5 Ncm 1 Ncm SW-KS-075 G

GKS-075 M ≤ 1,5 mm BIT-GKS-075 M 2,3 5 30 DW-1-S - - 0,5 Ncm 1 Ncm SW-KS-075 G

GKS-087 M ≤ 1,1 mm BIT-GKS-050 M-B 1,5 5 30 DW-1-S - - 0,5 Ncm 1 Ncm SW-KS-050 G

GKS-098 M ≤ 3,1 mm BIT-GKS-503 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

GKS-103 M ≤ 3,1 mm BIT-GKS-503 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-103 M ≤ 4,1 mm BIT-GKS-503 M 5,5 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-112 MD ≤ 2,0 mm BIT-GKS-112 M-B-FP 2,8 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-112 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-112 M ≤ 3,5 mm BIT-GKS-112 M 4,3 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-113 M ≤ 3,0 mm BIT-GKS-113 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

GKS-113 M ≤ 4,2 mm BIT-GKS-113 M 5,3 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

GKS-204 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-212 M ≤ 2,0 mm BIT-GKS-212 M 2,7 6 26 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-GKS

GKS-313 M ≤ 3,0 mm BIT-GKS-113 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

GKS-427 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-500 M > 0 mm BIT-GKS-500 M 3,5 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

GKS-503 M ≤ 3,1 mm BIT-GKS-503 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-503 M ≤ 4,1 mm BIT-GKS-503 M 5,5 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-746 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

GKS-747 M ≤ 4,0 mm BIT-GKS-747 M 5 6 28 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-112

GKS-761 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-GKS

GKS-803 M ≤ 3,1 mm BIT-GKS-503 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-803 M ≤ 4,1 mm BIT-GKS-503 M 5,5 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

GKS-854 M ≤ 4,0 mm BIT-HSS-150 M 5,5 6 28 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

GKS-899 M ≤ 1,5 mm BIT-GKS-899 M-B 2,4 5 30 DW-3-S - - 2 Ncm 3 Ncm SW-KS-100

GKS-899 M ≤ 2,0 mm BIT-GKS-899 M 2,8 6 27 DW-3-S - - 2 Ncm 3 Ncm SW-KS-100

GKS-913 M ≤ 3,0 mm BIT-GKS-913 M-B 4,8 4,8 - DW-5-S DW-5-40 - 5 Ncm 10 Ncm SW-KS-113

GKS-913 M ≤ 3,6 mm BIT-GKS-913 M 5,3 6 27 DW-5-S DW-5-40 - 5 Ncm 10 Ncm SW-KS-113

GKS-967 M ≤ 1,3 mm * BIT-GKS-967 M-B-K 5,3 5,3 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-GKS

HSS-118 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

HSS-118 M ≤ 3,5 mm BIT-GKS-112 M 4,3 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

HSS-120 M ≤ 3,0 mm BIT-GKS-113 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

HSS-120 M ≤ 4,2 mm BIT-GKS-113 M 5,3 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

HSS-150 M ≤ 3,0 mm BIT-HSS-150 M-300 5,5 6 28 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

HSS-150 M ≤ 4,0 mm BIT-HSS-150 M 5,5 6 28 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

HSS-520 M ≤ 3,0 mm BIT-GKS-913 M-B 4,8 4,8 - DW-5-S DW-5-40 - 5 Ncm 10 Ncm SW-KS-113

HSS-520 M ≤ 3,6 mm BIT-GKS-913 5,3 6 27 DW-5-S DW-5-40 - 5 Ncm 10 Ncm SW-KS-113

HSS-552 M ≤ 4,0 mm BIT-HSS-150 M 5,5 6 28 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

HSS-827 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

PKS-171 M ≤ 1,6 mm BIT-PKS-171 M-B 2,7 6 26 DW-3-S - - 2 Ncm 3 Ncm SW-KS-100

PKS-355 M ≤ 2,5 mm BIT-SKS-465 M-B 4 4 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

PKS-388 M ≤ 3,7 mm BIT-PKS-388 M-B 5 6 30 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-GKS

PSK-350 M ≤ 2,5 mm BIT-SKS-465 M-B 4 4 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

SKS-215 M/MF ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

SKS-215 M/MF ≤ 3,5 mm BIT-GKS-112 M 4,3 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

SKS-435 M ≤ 3,1 mm BIT-GKS-503 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

SKS-435 M ≤ 4,1 mm BIT-GKS-503 M 5,5 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-103

SKS-465 MF ≤ 2,5 mm BIT-SKS-465 M-B 4 - - DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-113

SKS-465 MF ≤ 3,0 mm BIT-SKS-465 M 4 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-113

SKS-465 SF > 0 mm BIT-SKS-465 S 3 6 28 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-113

* Ltotal = 47 mm

170 All specifications are subject to change without prior notification


Screw-in Tools

Screw-in Test Probes


with a system

Torque Key Recommend


Series Plunger Bit Tool ØA ØB C screw-in torque Insertion Tools
Tip-Ø (mm) (mm) (mm) pre-set freely adjustable min. max. for Receptacles

Screw-in High-current Probes


T-112 M ≤ 2,0 mm BIT-GKS-112 M-B 2,7 5 30 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

T-112 M ≤ 3,5 mm BIT-GKS-112 M 4,3 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

T-113 M ≤ 3,0 mm BIT-GKS-113 M-B 4,8 4,8 - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-113 M ≤ 4,2 mm BIT-GKS-113 M 5,3 6 27 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-113 M ≤ 5,0 mm BIT-T-113 M 6 - - DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-888 M 3,0 - 4,0 mm BIT-T-888 M-3 3,5 6 23 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-888 M 4,0 - 4,7 mm BIT-T-888 M 5 6 23 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-888 M 5,0 mm BIT-T-912 M 2,6 6 23 DW-20 DW-5-40 DW-20-120 10 Ncm 20 Ncm SW-KS-113

T-899 M ≤ 1,5 mm BIT-GKS-899 M-B 2,4 5 30 DW-3-S - - 2 Ncm 3 Ncm SW-KS-100

Screw-in Switching Probes


T-912 M 2,0 - 3,5 mm BIT-T-912 M 2,6 6 23 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-KS-112

VF-3 ≤ 2,1 mm BIT-VF3 M-B 3,3 5 29 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-GKS

VF-3 ≤ 3,0 mm BIT-VF3 M 4 6 27 DW-5-S DW-5-40 - 3 Ncm 5 Ncm SW-GKS

VF-4 ≤ 2,5 mm BIT-VF4 M-B 4 4 - - DW-5-40 - 5 Ncm 10 Ncm SW-KS-103

VF-4 ≤ 4,0 mm BIT-VF4 M 4 6 27 - DW-5-40 - 5 Ncm 10 Ncm SW-KS-103

VF-5 ≤ 3,0 mm BIT-GKS-113 M 5,3 6 27 DW-20 DW-5-40 DW-20-120 5 Ncm 20 Ncm on Request

47,8 (1.882)
øB øA

DW - S (Handle without ratchet)

RF / Digital
C
63 (2.480)
48,2 (1.898)
80 (3.150)

DW - 1 - S Bit Tool

DW - 3 - S

Non-rotating Probes
DW - 5 - S
Application example:
BIT-GKS-113 M with Test Probe GKS 113 M

111 (4.370)

DW - 20

(pre-set) DW-20 with BIT-GKS-113 M

159 (6.260) at DW-5-40


Push-back Probes

183 (7.205) at DW-20-120 DW - 5 - 40


DW - 20 - 120

(freely adjustable)

Ordering Example
Bit-tool for screw-in Probe: B I T - G K S - 1 1 2 M-B
Handle without ratchet: D W - S
Torque keys pre-set: D W - 1 - S D W - 3 - S D W - 5 - S D W - 2 0
Tools

Torque keys freely adjustable: D W - 5 - 4 0 D W - 2 0 - 1 2 0

All specifications are subject to change without prior notification 171


Send copied fax-form to: +49 7531 8105-65
To: From:
INGUN Prüfmittelbau GmbH
Probe Design Dept.
company
Max-Stromeyer-Straße 162
78467 Konstanz Dept.

Germany
Name

Street

PostE code / COUNTRY

Fax

Tel.

E-mail

Your Requirement – Our Solution!


Features

Short description / Operation Example: Standard Test Probe

Srew-in Step Probe

Tip: Electrical data: Stroke mm Force


Grid:
(inch) (N)
Pre-Load
Tip-style: Imax A
Working
Material: Umax V Stroke
Plating: Rmax Ω Max. Stroke

Required life-expectancy:

Environmental Conditions and Application Range:

Temperature range from: °C to: °C


Rough Operation/Usage Contamination Other
High Humidity Vibration
Radial Force Snap Effect

We are also interested in:


Test Fixtures RF-Probes

172
INGUN Test Probes according to Series

Series Page Series Page Series Page


Fixtures Accessories 114–116 GKS-364 62 HSS-520/520M 106
BIT/DW/SW/Tools 170/171 GKS-365 63 HSS-552 M 146
DKS-050 74 GKS-366 63 HSS-827 M 129
DKS-075 74 GKS-412 54 KS-040 WL 38
DKS-100 74 GKS-414 113 KS-075 WL 38
E-050 20 GKS-416 113 KS-100 WL 38
E-075 20 GKS-422 53 KS-112 50
E-100 21 GKS-427 M 129 KS-550 WL 38
E-422 21 GKS-500 M 139 Contact Terminal KT 111
GKS-001 33 GKS-502 57 PKS Accessories 94/95
GKS-002 34 GKS-503/503M 61 PKS-171 87
GKS-003 35 GKS-504 113 PKS-200 88
GKS-004 36 GKS-550 38/40 PKS-220 89
GKS-005 37 GKS-710 157 PKS-299 90
GKS-015 25 GKS-713 76 PKS-300 91
GKS-035 30 GKS-714 158 PKS-355 M 84
GKS-038 42 GKS-725 75 PKS-388 M 85
GKS-040 24 GKS-746 M 160 PKS-399 92
GKS-041 42 GKS-747 M 161 PKS-420 93
GKS-050 25 GKS-761 M 69 PSK-350 M 86
GKS-050 Bead Probe 40 GKS-803 M 156 SKS-100 78
GKS-050 M 126 GKS-854/854 M 138 SKS-215 79
GKS-061 42 GKS-899 M 130 SKS-215 M/MF 148
GKS-064 66 GKS-912 52 SKS-415 80
GKS-069 45 GKS-913 59 SKS-419 82
GKS-075 26/27 GKS-913 M 142 SKS-425 81
GKS-075 Bead Probe 40 GKS-925 TJA (TestJet) 112 SKS-429 82
GKS-075 M 128 GKS-938 110 SKS-435 M 151
GKS-079 46 GKS-941 66 SKS-465 MF 149
GKS-080 43 GKS-945 110 SKS-465 SF 150
GKS-081 44 GKS-946 110 SW/ZW/AW/Tools 118
GKS-087 M 127 GKS-961 69 T-112 M 133/134
GKS-098 158 GKS-967/967M 68 T-113 M 136/137
GKS-098 M 159 GKS-970 69 T-888 M 136/137
GKS-100 28/29 GKS-986 66 T-899 M 131
GKS-100 Bead Probe 40 HF/Digital 152/154 T-912 M 133/134
GKS-100 306 229 … 110 HFS-010 100 VF 25 164
GKS-100 307 150 … 110 HFS-110 101 VF 3 165
GKS-100 357 150 … 110 HFS-PCB 98 VF 4 166
GKS-101 32 HFS-Connectors 99 VF 5 167
GKS-102 56 HMS-075 112 VS-112 51
GKS-102 113 HMS-100 112 VS-112 M 132
GKS-103/103M 60 HMS-422 112
GKS-112 51 HSS-118 104 Visit us on the internet under:
GKS-112 MD 72 HSS-118 M 144 www.ingun.com
GKS-112 M 132 HSS-120 105
GKS-113 58 HSS-120 M 145
GKS-113 M 135 HSS-150 107
GKS-135 31 HSS-150 M 146
GKS-135 Bead Probe 40 HSS-2259 108
GKS-181 47 HSS-2513 108
GKS-204/204 M 55 HSS-2516 108
GKS-212 M 140 HSS-2526 108
GKS-313 M 141 HSS-2532 108

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2. Edition, Version 03/14
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