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    Alberto Del Rio Mejia
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    17 views7 pages

    VW-Audi-09G VacTest LINK PDF

    Uploaded by

    Alberto Del Rio Mejia

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 7

    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M

    TIME TESTED • INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations 20


    25
    30
    15

    0
    10
    5

    NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
    TEST

    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

    Lower Valve Body • 09G Shown

    Click on Sonnax part numbers to see more information.

    Solenoid Modulator Valve


    • Gear ratio errors, VAG 17114
    Secondary Regulator Valve • Harsh downshift
    • Overheated fluid
    Replace with Sonnax Part No. Boost Valve
    • Bushing failure 15741-18K Requires F-15741-TL18 & VB-FIX • Delayed Reverse
    • TCC slip codes • Burnt B2 Brake
    • TC failure • Burnt K3 Clutch
    Replace with Sonnax Part No. Replace with Sonnax Part No.
    15741-11K Requires F-15741-TL11 & VB-FIX
    15741-51K

    Main Pressure
    Regulator Valve  C1/K1 Clutch
    Control Valve
    • Overheated fluid • Delayed/Harsh Drive application
    • TC overheat • Harsh downshifts
    • Harsh applications • Excessive overlap
    • High Pressure Replace with Sonnax Part No.
    Replace with Sonnax Part No. 15741-25K (sleeve/valve style)
    15741-01K Requires F-15741-TL25 & VB-FIX or
    Requires F-15741-TL & VB-FIX 15741-55K (oversized valve style)
    Requires F-15741-TL55 & VB-FIX

    Plug hole on
    K2 Clutch other side.
    Control Valve
    • Flared/Harsh 4-5-6 application

    • Harsh downshifts
    B1 Brake
    Control Valve
    • Excessive overlap
    Replace with Sonnax Part No.
    15741-05K (Sleeve/valve style)
     •
    •
    Flared/Harsh 2-6 application
    Harsh downshifts
    Requires F-15741-TL5 & VB-FIX or • Excessive overlap
    15741-57K (Oversized valve style) • Trouble codes VAG 17116
    Requires F-15741-TL57 & VB-FIX
    Replace with Sonnax Part No.
    15741-22K (sleeve/valve style)

    Requires F-15741-TL22 & VB-FIX or


    O-Ringed End Plugs 15741-61K (oversized valve style)
    Requires F-15741-TL61 & VB-FIX
    • Shift concerns associated
    with circuit pressure loss
    Replace with Sonnax Part No.
    15741-35K (Small, 9mm) =  K3 Clutch Control Valve
    15741-36K (Large, 11mm) =  • Flared/Harsh 3-5-R application
    • Harsh downshifts
    • Excessive overlap
    Spring Adjuster Plugs
    Manual Valve • Trouble codes VAG 17117, 17119
    • Flared/Harsh applications
    • Reduced line pressure Replace with Sonnax Part No.
    • Delayed engagements
    15741-08K (sleeve/valve style)
    Replace with Sonnax Part No. • Delayed engagements Requires F-15741-TL8 & VB-FIX or
    15741-48K Replace with Sonnax Part No. 15741-59K (oversized valve style)
    NOTE: Services Four Locations =  15741-41 Requires F-15741-TL41 & VB-FIX Requires F-15741-TL59 & VB-FIX

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations 25


    20

    30
    15

    0
    10
    5

    NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
    TEST

    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

    Middle Valve Body • 09G Shown


    Click on Sonnax part numbers to see more information.

    Main Relay Valve K1 Switch Valve


    • No 4-5-6 • No Forward application
    • Gear ratio errors • Excessive overlap in 5th
    Use rubber mat
    to seal through
    Use rubber mat
    to seal through Lower Side Upper Side passages shown
    with dotted line.
    passages shown
    with dotted line.

    B1 Switch
    Valve
    B2 Relay Valve • No 2-6
    • Gear ratio
    • No Manual 1
    errors
    • No Engine brake M1
    Replace with
    Sonnax Part No.
    K3 Relay Valve 15741-50K
    Requires F-33741B-TL1
    • No 3-5 R & VB-FIX
    • 2-3 Flare delay R

    K1 Relay
    K2 Relay Valve Valve
    • No 4-5-6 • Delay to Drive
    • 4-5 Flare • Excess overlap
    Replace with Sonnax Replace with
    Part No. 15741-49K Sonnax Part No.
    Requires F-33741B-TL1
    15741-49K
    & VB-FIX
    Requires F-33741B-TL1
    & VB-FIX

    Pressure B2 Switch Valve


    Cutback Valve • Delay to Reverse
    • Harsh/Flared shifts • No Manual 1
    • Harsh engagements

    Use rubber mat


    to seal through
    Use rubber mat passages shown
    to seal through B2 M1 Engagement Valve with dotted line.
    passages shown
    • No engine break in M1 Lockup Relay Valve
    with dotted line.
    • No Lockup
    NOTE: Be sure the valve is in the rest
    position as there is no spring. • TCC slip
    • Engine stall

    O-Ringed End Plugs


    • Shift concerns associated
    with circuit pressure loss
    Replace with Sonnax Part No.
    15741-35K (Small, 9mm) = 
    15741-36K (Large, 11mm) = 
    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14
    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations 20


    25
    30
    15

    0
    10
    5

    NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
    TEST

    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

    Upper Valve Body #1 • 09G Shown Click on Sonnax part numbers to see more information.

    **K2 Accumulator **K1 Accumulator


    also connected. also connected.
    3-4 Transition Valve
    B1/K3 One Way Tilt casting to • Excessive overlap
    Checkball Assembly the right to seat • Harsh downshift
    • No 2nd or 6th checkball.
    • No 3-5-R

    Tilt casting to
    the left to seat
    checkball. **K1 Accumulator
    also connected.

    **K3 Accumulator
    connection.

    O-Ringed End Plugs **Accumulator


    • Shift concerns associated Piston Locations
    with circuit pressure loss
    • Burnt bands
    Replace with Sonnax Part No. • Burnt clutches
    15741-35K (Small, 9mm) =  Test both Replace with Sonnax
    15741-36K (Large, 11mm) =  passages Part No. 15741-14K
    together.

    B1 Relay Valve K3 Control Valve


    • No 2-6 • Gear ratio errors • No 3-5-R • Gear ratio errors
    Replace with Sonnax Part No. Replace with Sonnax Part No.
    15741-49K Requires F-33741B-TL1 & VB-FIX 15741-50K Requires F-33741B-TL1 & VB-FIX

    Upper Valve Body #2 • 09G Shown


    Lockup Clutch
    Lockup Clutch Control Valve Control Plunger Valve
    • RPM surging on light acceleration Check with valve • TCC Apply codes
    fully stroked.
    • No TCC, TCC slip codes, VAG 01192 • TCC Apply & release concerns
    Replace with Sonnax Part No. 15741-29K Replace with Sonnax Part No.
    Requires F-15741-TL29, F-15741-TL29PL & VB-FIX 15741-53K

    Solenoid Modulator
    Valve 2
    • Gear ratio errors, VAG 17114
    Check with valve • Harsh downshifts
    Accumulator Piston Kit N93 fully stroked.
    Replace with Sonnax Part No.
    • Burnt bands • Burnt clutches Accumulator
    Connection 15741-18K
    Replace with Sonnax Part No. Requires F-15741-TL18,
    15741-14K F-15741-TL29PL & VB-FIX

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    OE Exploded View
    Lower Valve Body • 09G Shown

    Steel
    Check Valves

    101
    N92 Solenoid
    102
    104

    N282 Solenoid

    105

    103
    N283 Solenoid

    106

    N90 Solenoid Plastic


    107 Check Valve

    108

    Steel
    Check Valves

    Lower Valve Body Descriptions

    I.D. No. Description


    101 Solenoid Modulator Valve
    102 Secondary Regulator Valve
    103 Main Pressure Regulator & Boost Valve
    104 C1/K1 Clutch Control Valve
    105 K2 Clutch Control Valve
    106 B1 Clutch Control Valve
    107 K3 Clutch Control Valve
    108 Manual Valve

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    OE Exploded View
    Middle Valve Body (Bottom Side) • 09G Shown

    Steel Check Valve


    Checkball 201

    211 202

    210 203

    204

    Plastic
    Check Valve 205

    206

    209
    207
    208

    Middle Valve Body (Upper Side) • 09G Shown


    Middle Valve Body Descriptions

    I.D. No. Description


    201 Main Relay Valve
    202 B1 Switch Valve
    203 K1 Switch Valve Plastic
    Check Valve
    204 K2 Relay Valve
    205 K1 Relay Valve
    206 B2 Switch Valve
    207 B2 M1 Engagement Valve
    208 Lockup Relay Valve
    209 Pressure Cutback Valve
    210 K3 Relay Valve
    211 B2 Relay Valve

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    OE Exploded View
    Upper Valve Body • #1 Exploded View • 09G Shown

    Upper Valve Body #1


    Accumulator Descriptions
    I.D. No. Description
    301 K3 Accumulator
    302 K2 Accumulator
    303 K1 Accumulator
    304 B2 Accumulator 303 302

    304 301

    305

    308

    306
    307

    Upper Valve Body #1


    Steel Valve Descriptions
    Check Valves
    I.D. No. Description
    305 3-4 Transition Valve
    306 K3 Control Valve
    307 B1 Relay Valve
    308 B1/K3 One Way Checkball Assembly

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 6
    AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09M
    TIME TESTED • INDUSTRY TRUSTED

    OE Exploded View
    Upper Valve Body • #2 Exploded View • 09G Shown

    401

    Upper Valve Body #2 Accumulator Description

    I.D. No. Description


    401 N93 Line Pressure Control Accumulator

    Steel
    Check Valves

    402

    403

    Upper Valve Body #2 Descriptions


    Checkball
    I.D. No. Description
    402 Solenoid Modulator Valve 2
    403 Lockup Clutch Control Valve

    ©2014 Sonnax Industries, Inc. VW-Audi-09G_VacTestLocations 10-15-14


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 7

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