Technical Review

Part Number
SPC 410 003 Rev No A
Customer
SPC 410 003
Part No.

Part Name Spline Coupling External service provider Alpha Drives

Proto qty. Pilot / PPAP qty.

Last Audit Score Star Rating :

(Minimum score required 75%) (Min 4 Star)

Route : Profiles Rounds ü

Material Specification 45 C8. IS 5517

Raw Material Source

C 0.40 - 0.50
Mn 0.60 - 0.90
As sper drawing P 0.35 max
Chemistry (in %) specification
(ex.WCS/IS standard) S 0.35 max
Si 0.10 - 0.35
Al -

Tensile Strengh - Microstructure -

Mechanical
Yeild Strength - Jominy hardenability -
properties
% Elongation - Austenic Grain Size -
Heat
Normalizing - Q&T -
treatment
Drawing Yes / No
Document
Process sheet Yes / No
provided
Standards Yes / No WCS / VQP / MFC / TSC etc with latest Rev status as per DMS

RM Input Wt Finished Wt

Information to respective Wipro

internal quality team through PCR Supplier Feedback
in the following scenario

a.Manufactiring process change at

in house /sub supplier, main
supplier(Tier1) need to raisePCR, if No
any.

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 b. Addition of new sub supplier by
main supplier, main supplier(Tier1) No
need to raise PCR, if any

c. Alternative source
development/New source
development, SDE team to raise
PCR, if any No

Details of the Jigs & Fixtures Yes Drilling Jig

Method of Deburring & Tools

Yes Filing manual
Involved
Visual Inspection & Master Sample
No
Details
Are all Measuring instruments
required for this part are available at
external service provider ? If not, Yes Vernier caliper, Digital Caliper, 2D Height Gauge
provide the name of the
instruments.
Position of hardness checking ? NA

Heat treatment at which stage ? NA Raw Material / Proof Machining ?

Hardness checking frequency NA 100 % in Proto Batch 10 % in PPAP /

Calibration of
Done / Not done Done
Instruments
Is it possible to
Dimensional measure all? If no Yes
explain.
Name of Tier-2 external service
Yes Spectro Platers, Coimbatore. Zinc Plating and Yellow Passivation
providers along with Process.
Customer specific requirements
including identification & traceability NIL
.
Cleaning details (Local / Export) Nil
Packing details (Refer Protection
Nil
Cap STD)

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 Part Number : SPC 410 003
PROCESS FLOW

Turning Broaching Drilli

Final Inspection Packing and Despatch

CTQ'S
Sl No Parameter Specification Tolerance
t Feasible or not
1 Outer dia 100 ± 0.3
2 Inner dia 60 +0.1 t
3 Step Length 6 ± 0.1 t
4 Chamfer 0.5 x 45° -
5 Thickness 12 ± 0.2
6 Center distance 25 ± 0.2
7 Total Length 47 ± 0.3
8 Hole dia 8 ± 0.2 t
9 Outer dia 52 ± 0.2
10 Chamfer 2 x 45° ± 0.1 & ± 3°
11 Radiius R3 ± 0.2
12 Chamfer 2 x 45° -
13 Hole dia 10.5 ± 0.2 t
No of 10.5 holes 4 - t
14 PCD 80 ± 0.3 t
15 Minor dia 32 +0.025 t
16 Major dia 36 +0.160 t
17 Spline Width 6 +0.03 +0.06 t
18 Center distance 50 ± 0.2 t

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 Wipro Infrastructure Engineering
Part Number : SPC 410 003

Refer Standard / Customer, for any other specific requirement ?

Jigs and fixtures have to be verified by SQA at the time Proto.

The external service provider must use Thread Gauges and Wear Check Gauges from Reputed sources like Baker, T
The external service provider must have Visual standards provided by Wipro. ( Forging/Casting,Burr & Protection Cap
External service provider supplying with Material should have Hardness Testing Facility

Discussion on Drawing (Any ambiguity in the drawing should clearly discussed & mention below)

Ballon no Parameter Specification Actual

Quality issues in existing supplies

*
*
*

NOTE : All gauges including wear check gauges for measuring CTQ's should be available before PPAP,where th
SDE & SQA should clearly clearly explain External service provider about the fit & function of the part.
External service provider should buy the RM from WIN approved Steel Mill(In case of buying from trade
WIN approved source) & any heat treatment has to be done throgh WIN approved source - List attached
Detailed packaging instruction given in the PPAP must be followed during regular supplies.
All dimensions must be checked using measuring instruments having a least count of 1/10 of the toleran

External service provider Name : Alpha Drives

Wipro Approval (only if audit score is more than 75%)

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 SDE SQA R&D

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nical Review

Date 20.01.2020

External
service LA00164
provider Code
Tentative
volume/Annum

P No.

Casting Forging Others

Material standard ref. 45 C8. IS 5517

Steel Mill Name

Cr -
Ni -
Mo -
Cu -
Bo -
Mg -

Inclusion Rating -

Hardness -

Impact strength -

Others -

No: Rev.No

No: Rev.No

Finished Wt

PCR Information to respective plant quality team by SQA

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 2D Height Gauge

g?

5 % in
10 % in PPAP / Pilot batch
Production

Zinc Plating and Yellow Passivation

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 Drilling Zinc Plating and
Yellow passivation

Inspection Feasibility
Measuring Method Least Count Remarks
Vernier caliper 0.02
Digital caliper 0.01
Digital caliper 0.01
Visual
Micrometer 0.01
Digital caliper 0.01
Vernier caliper 0.02
Digital caliper 0.01
Vernier caliper 0.02
Vernier caliper & Bevel Protractor
Radius Gauge
Vernier caliper & Bevel Protractor
Digital caliper 0.01
Visual counting
Digital caliper 0.01
Digital caliper 0.01
Digital caliper 0.01
Slip Gauge -
Vernier caliper 0.005
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 from Reputed sources like Baker, Tru-Thread,Size Control etc.
rging/Casting,Burr & Protection Cap standard)before starting production.

ed & mention below)

Remarks

be available before PPAP,where the monthly requirement is more than 50 pcs.

bout the fit & function of the part.
eel Mill(In case of buying from traders Mill TC should be ensured, and which is taken from
WIN approved source - List attached

g a least count of 1/10 of the tolerance stated in dimension

Signature of External service provider Representative

if audit score is more than 75%)

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 Incoming Good Quality

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