Paint Quality Controll

Tutay Bridge Steel I Girder

Lot No. G4: Web Poliurethane Aluminium Paint
Case Top Coat complete DFT(μ） 750 μｍ
Date 10/10/2009 Name Samson
Measurement Measured value
X-Xi (X-Xi)^2
location 1 2 3 4 5 ∑ Xi Ri Xbar X-nominal
1 841 969 894 925 835 4464 893 134 103.8 10774.4 1 996.8 750
2 814 802 851 821 870 4158 832 68 164.8 27159 2 996.8 750
3 995 1040 950 1050 1050 5085 1017 100 -20.2 408 3 996.8 750
4 1180 1250 1110 1160 1080 5780 1156 170 -159.2 25344.6 4 996.8 750
5 1310 1180 1220 1070 1150 5930 1186 240 -189.2 35796.6 5 996.8 750
6 1090 1110 1080 1040 1020 5340 1068 90 -71.2 5069.4 6 996.8 750
7 1080 1020 963 1000 990 5053 1011 117 -14.2 201.6 7 996.8 750
8 941 936 934 1270 1510 5591 1118 576 -121.2 14689.4 8 996.8 750
9 1120 1010 1440 1450 1340 6360 1272 440 -275.2 75735 9 996.8 750
10 1260 858 1050 1040 1040 5248 1050 402 -53.2 2830.2 10 996.8 750
11 918 879 834 882 925 4438 888 91 108.8 11837.4 11 996.8 750
12 839 901 917 837 780 4274 855 137 141.8 20107.2 12 996.8 750
13 958 892 969 925 936 4680 936 77 60.8 3696.6 13 996.8 750
14 1080 1450 1300 1410 1250 6490 1298 370 -301.2 90721.4 14 996.8 750
15 842 864 937 914 994 4551 910 152 86.8 7534.2 15 996.8 750
16 974 947 931 890 881 4623 925 93 71.8 5155.2 16 996.8 750
17 778 695 802 822 744 3841 768 127 228.8 52349.4 17 996.8 750
18 998 951 861 855 1020 4685 937 165 59.8 3576 18 996.8 750
19 825 914 814 851 773 4177 835 141 161.8 26179.2 19 996.8 750
20 848 768 837 864 826 4143 829 96 167.8 28156.8 20 996.8 750
21 815 728 743 800 791 3877 775 87 221.8 49195.2 21 996.8 750
22 845 803 842 859 861 4210 842 58 154.8 23963 22 996.8 750
23 747 798 844 750 797 3936 787 97 209.8 44016 23 996.8 750
24 994 921 764 920 949 4548 910 230 86.8 7534.2 24 996.8 750
25 801 845 844 806 836 4132 826 44 170.8 29172.6 25 996.8 750
Total 23894 23533 23734 24215 24253 　 23924 179.3 601203
Xbar =1/N∑Xi　＝ 996.8 S=√(1/（N-1)*∑（Xbar-Xi)＾2)＝ 161.7 UCL 0.577 179.3
　

Nominal Dry Film Thickness tm= 750 μm

Xbar-min = 996.8 μm > 90% x 750 = 675 μm ①

　Xi -min= 768 μm > 70% x 750 = 525 μm ②
S= 161.7 μm < 20% x 750 = 150 μm ③

1400 1600

1200 1400

1200
1000
Colu
1000 mn C
800 Xi Colu
Xibar 800 mn D
Colu
600 Xnominal
mn E
Xbar- 600 Colu
min mn F
400
400 Colu
mn G
200
200

0 0
1 3 5 7 9 1 1 13 1 5 1 7 1 9 21 2 3 25 1 3 5 7 9 11 13 15 17 19 21 23 25
1400 1600

1200 1400

1200
1000
Colu
1000 mn C
800 Xi Colu
Xibar 800 mn D
Colu
600 Xnominal mn E
Xbar- 600 Colu
min mn F
400
400 Colu
mn G
200
200

0 0
1 3 5 7 9 1 1 13 1 5 1 7 1 9 21 2 3 25 1 3 5 7 9 11 13 15 17 19 21 23 25

Fig. -1 Xbar-min - Xi of DFT　① Fig. -2 Xi-min - Xi of DFT　②

Xbar-min Xi-min 0.2S
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
675 525 150
 675 525 150
675 525 150
675 525 150
675 525 150
675 525 150

= 103.456

1600

1400

1200
Colu
1000 mn C
Colu
800 mn D
Colu
mn E
600 Colu
mn F
400 Colu
mn G
200

0
1 3 5 7 9 11 13 15 17 19 21 23 25
1600

1400

1200
Colu
1000 mn C
Colu
800 mn D
Colu
mn E
600 Colu
mn F
400 Colu
mn G
200

0
1 3 5 7 9 11 13 15 17 19 21 23 25

Fig. -2 Xi-min - Xi of DFT　②