CLIENT : PT PERUSAHAAN GAS NEGARA (PERSERO) TBK REV
PROJECT TITLE : SOUTH SUMATRA-WEST JAVA GAS PIPELINE PROJECT BY CONTRACT PACKAGE NO.5, COMPRESSOR STATION CHECK JOB NO. : C22H2G5018 / 05-1307 APP'D DOC NO. : 005-20-R-DS-208 DATE
1 Proposal Purchase As Built
2 General 3 Service AIR COMPRESSOR Item No. 20-C-2310 A/B 4 Client PT Perusahaan Gas Negara (Persero) Tbk. Quantity 2 1 Working + 1 Stand By 5 Location COMPRESSOR STATION PO No 6 Manufacture Serial No 7 Compressor Type Rotary Screw Reciprocating Model No 8 Lubrication Type Oil Free Oil Lubricated Area Classification NON HAZARDOUS 9 Operation Mode Continuous Intermittent Parallel Indoor Outdoor 10 Operating Conditions & Requirements Site Condition / Utilities 11 Min 211 + x (#1) Saliferous Salt Laden Inlet Flow Rate SCFM Air Quality 12 Max Corrosive 13 Suction Pressure 0 psig Altitude above sea level 203-269 ft 14 Inlet Temp 72 Min 80 Norm 93 Max 0 F Normal 80 o F 15 Relative Humidity 81.5 Min 85 Norm 90.2 Max % Ambient Temperature Max 93 o F 16 Disch. Pressure (#5) 90 Min 130 Norm 140 Max psig Min 72 o F 17 Discharge Temp Norm 100 Max 0 F Require Tropicalization Yes No 18 Compressor Design Pressure 160 psig Require Winterization Yes No 19 Required Dew Point -40 o F Pressure N/A psig Cooling Water Supply 20 Required Oil Content Including Vapor 10 ppm (#2) Temperature N/A o F 21 Design Temperature 150 o F Pressure N/A psig Cooling Water Return 22 Temperature N/A o F 23 Cooling Water Flow Rate N/A GPM 24 Auxiliaris To Be Supplied Instruments And Control Requirements 25 Electric Motor Driver Diesel Engine Driver 26 Gear Unit/Accessories (#3) Guards Automatic operation (loading/unloading) 27 Inlet Filter Blow-Off/Silencer Manual start/stop (locally) 28 Inter Cooler/Air Cooled Air Dryer Pre-Filter Lead/lag operating modes 29 Liquid Separator Air Dryer Compressor start/stop indication send to control room 30 After Cooler/Air Cooled (#4) Air Dryer After Filter Compressor common fault alarm indication send to control room 31 Air Reservoir Safety Relief Valves at discharge line 32 Instrument Air Filter (Dual) Noise Abetament Shroud Pressure Indicator 33 Spreader Bar and Sling Assembly Temperature Indicator 34 Common Skid (Compressor Package/Dryer/Filter/Reservoir) Temperature switch High High (for Interlock and Alarm) 35 Other called for in General Notes at compressor discharge 36 Electric Motor Driver Pressure switch Hgh High (for Interlock and Alarm) 37 Power Supply 380 V 3 Ph 50 Hz at compressor discharge 38 Motor Rated Power (#1) KW Level indicator for lubricant 39 Enclosure Type TEFC Protection Rating IP 55 PSV with setting pressure 160 psig at each unit 40 Winding Configuration Delta Star Star Delta Pressure Differential Transmitter (for Interlock and alarm) for inlet air filter 41 Power (#1) KW YES 42 Space Heater Voltage 110 V 43 NO 44 Power Factor Service Factor 45 Motor Type Squirel Cage Synchronous 46 Insulation Class F Temp. Rise Class B Instrument Area Classification Hazardous Non Hazardous 47 Rotation Viewing at Motor Fan CW CCW Instrument Protection Class IP 55 48 Notes 49 #1 To be decided by vendor. (x = Dryer regeneration flow) 50 #2 Max . Oil content including vapor at outlet compressor package 10 ppm 51 #3 Gear unit or belt or coupling for power transmission to be provided by vendor 52 #4 An after cooler, air cooled type shall be installed downstream of each compressor to cool the air become max. 100 °F 53 #5 Discharge Pressure at oulet battery limit as spefied in P&ID of Instrument and Utility Air System Dwg. No. 005-20-DG-322. 54 #6 Electrical requirement shall be refer to General Specification for Electrical Equipment in Package Unit Doc. No. 005-20-E-SP-209. 55 SHEET 4 OF 5
AIR COMPRESSOR PACKAGE DATA SHEET
CLIENT : PT PERUSAHAAN GAS NEGARA (PERSERO) TBK REV
PROJECT TITLE : SOUTH SUMATRA-WEST JAVA GAS PIPELINE PROJECT BY CONTRACT PACKAGE NO.5, COMPRESSOR STATION CHECK JOB NO. : C22H2G5018 / 05-1307 APP'D DOC NO. : 005-20-R-DS-208 DATE
1 Performance and Design Features
2 Design Code / Standard Number of stage (#1) Speed (#1) RPM 3 Brake Horse Power (#1) Estimated noise level (#1) Overall efficiency (#1) % 4 Coupling Type (#1) Closed Coupled Flexible with spacer Non sparking guard 5 Material of Construction Casing CI Rotor(Screw) CS Shaft CS 6 (#7.) Coupling Coupling Guard Baseplate 7 Safety / Alarm / Shutdown Devices Shop Inspection 8 Initiating Condition Indication Alarm Shut Down Required Witnesed 9 Inlet Filter Diff Press H Shop Inspection Test 10 Discharge Air temp H HH Hydrostatic test 11 Discharge Press H,L HH Leak Test 12 Lube Oil Press Mechanical running test 13 Lube Oil Temp Performance test 14 Noise test 15 Vibration Test 16 Notes (Continued) 17 #7. Material of Construction of Air Comprerssor packaged to be detailed by vendor 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 SHEET 5 OF 5
AIR DRYER PACKAGE DATA SHEET
REKAYASA
CLIENT : PT PERUSAHAAN GAS NEGARA (PERSERO) TBK REV B C D 0
PROJECT TITLE : SOUTH SUMATRA-WEST JAVA GAS PIPELINE PROJECT BY TG TG TG CONTRACT PACKAGE NO.5, COMPRESSOR STATION CHECK SA SA SA JOB NO. : C22H2G5018 / 05-1307 APP'D SYF SYF SYF DOC NO. : 005-20-R-DS-208 DATE Sep.19,'06 Nov.28,'06 Feb.09,'07 Feb.27,'07
1 Proposal Purchase As Built
2 ITEM NUMBER : 20-M-2330 A/B NO. REQUIRED : 2 SERVICE : AIR DRYER 3 SERIAL NO. : MODEL : TYPE : Adsorption type with 4 MANUFACTURER : heatless regeneration 5 OPERATING CONDITIONS 6 FLUID AIR OUTLET CONDITION (#2) 7 FLOW (scfm) IN 203.8 + x (#1) OUT 203.8 DEW POINT (oF) -40 TEMP. (oF) 100 max. 8 CONTROL AUTO. (#5) MANUAL PRESS. (psi) MIN. 80 max. 130 9 INLET CONDITION PRESS. DROP (psi) ALLOW 10 (#3) ACT. 10 PRESS. (psi) min. 90 max 140 INSTALLATION INDOOR OUTDOOR 11 TEMP. (oF) min. max. 100 AMB. TEMP. (oF) MIN. 72 MAX. 93 12 DESIGN PRES. (psi) : 160 DESIGN TEMP. (oF) 150 HAZARDOUS AREA CLASS.: NON HAZARDOUS 13 CONSTRUCTION 14 DESICCANT TYPE DESICCANT: Activated Alumina REFRIGERANT TYPE REFRIGERANT: 15 DESICCANT QUANTITY.(KG): (#6) /CHAMBER AIR COOLED WATER COOLED 16 REGENERATION CYCLE TIME (min): (#6) NO. OF COMPRESSOR 17 THERMAL SWING ELECTRIC STEAM TYPE OF COMPRESSOR 18 PRESSURE SWING, (HEATLESS) CONDENSER HEAT DUTY (Btu/h) 19 AIR FLOW (scfm) EVAPORATOR HEAT DUTY (Btu/h) 20 REGENERATION (#6) OTHERS - 21 BLOWER, TYPE: ROOTS CAP (SCFM) 22 ADSORPTION CHAMBER, QUANTITY: 2 PREFILTER, QUANTITY: 1 Working 1 Stand-by 23 TYPE: TWIN TOWERS REMOVED PARTICLE : WATER, OIL DROPLETS AND DUST 24 MATERIAL, CHAMBER: CS FILTRATION (micron): 0.6 EFF. : 99% 25 INTERNAL ELEMENT: (#6) TYPE : COALESCER DESIGN LIFE TIME (month) : 12 26 DIA. (mm): (#6) HEIGHT (mm): (#6) ACCESSORIES : DRAIN TRAP 27 DESIGN. PRESS (psi) 160 DESIGN. TEMP. (oF) 150 AFTER FILTER, QUANTITY: 1 Working 1 Stand-by 28 CORROSION ALLOWANCE (mm): (#6) FILTRATION (micron): (#2) EFF. : 99% 29 DES. CODE: ASME SECT. VIII DIV. 1 TYPE : (#2) DESIGN LIFE TIME (month) : 12 30 ACCESSORIES : DRAIN TRAP 31 ACCESSORIES OTHERS 32 AIR HEATER SILENCER AND FILTER BASEPLATE COMMON SEPARATE 33 RELIEF VALVES DESICCANT INIT. CHARGE WEIGHT (kg): (#6) 34 DRAIN TRAPS DRAIN VALVES MAX. MAINTENANCE WEIGHT (kg): (#6) 35 SWITCH-OVER VALVES REFRIGERANT SPACE REQD: L X W X H (m): (#6) 36 LOCAL CONTROL PANEL INSTRUMENTATION EXP. SOUND LEVEL (dBA @ 1 m): 85 37 DEW POINT INDICATOR CODE & STANDARD: ASME Sec.8 Div. 1 38 INTERNAL PIPING, MAT'L: CS ISO 8573-1 Class 1 39 40 INSTRUMENTS & CONTROL REQUIREMENTS SHOP INSPECTION 41 Automatic Regeneration cycle operation Required Witnessed 42 Running indication Hydrostatic Test 43 Indication lamp for each tower for operation or regeneration Leak Test 44 Connection terminals for running and common alarm signals of dryer Dryer switch test and fuction test 45 UTILITY CONDITION USER'S NOZZLE CONNECTION 46 ELECTRIC POWER NO. DESCRIPTION SIZE RATING FACING PH HZ V KW POLES 47 SERVICE (inch) (Lb) 48 INSTRUMENT 1 50 220 1 49 MOTOR N/A 2 50 HEATER N/A 3 51 REMARKS : 52 #1. x = Dryer Regeneration Flow 53 #2. Air Quality Product shall be in accordance with ISO 8573-1, Class 1 54 #3. Pressure drop for total package including pre-filter and After filter. 55 #4. N/A 56 #5. Air Dryer shall be equipped with necessary control for automatic switch over between towers 57 #6. To be decided by Vendor