(FINAL DRAWINGS )

MESSRS SA.[HO HEAVY NDL'STRIES CO. LTD .QPROVTD BY

HLIL NO S-141/50 CHECKED BY
. A
&
S&L<,
&
MODEL H-73.H-73, H-74(7kg/crnL) PREPARED BY
CLASS D
REbTSION DESCRIPTION DATE , PREP.4P.E CHECK / APPD
-
4
-
J@NGHAP
(rnkEi~WEu
W R M E INC
AIR COMPRESSOR TECHNICAL DATA

MAIN AIR COMPRESSOR

hnoDa : H-73 / 30(kg/mZ) / 440 V / 60 Hz / WAlER C O W

1, TYPE .................................... VERTICAL 2stage

2, No, of CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
180 mm
140 mm
80 mm
1% m3/h
30 kg/cm2
47 PS
1800 RPM
Forced Feed
11. COOLING SYSTEM ............................ By fresh water

12. COOLING WATER AMOUNT(Approx) ------ - - ---------- 4.02 m'h

13. INLET TEMPERATURE OF COOLING WATER - - ----- ----- MAX. 15 T
14, HEAT DISSIPATION ............................ 28203 kcaVh
15. LUBRICATION OIL AMOUN'UCRANK CASE/OIL BOX) - - - - -- -- 11.5 L
16, WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 KC

ELECTRIC MOTOR

1, FRAME No, .................................. 200L

2,OUTPUTPOLES .............................. 37/4 kWP
3 REVOLUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800 RPM
4. RMING / STARTING CUR RE^^ ..................... 643/514 A
5.RATING .................................... CONT.
6, PROTEflION GRADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1P 44
7, INSULATION CLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
8, AMBIENT TEMPERATURE ........................ 45 C
9, SPACE HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT INCLUDE
10, S T A W I N G ME'THOD ........................... D.O.I.
11, WEIGHT APPROX ............................ 2tiz KG
 AIR COMPRESSOR TECHNICAL DATA

TOPPINC-UP AIR COMPRESSOR

1. TYPE .................................... VERTICAL

2, No, of CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3, L,p CYLINDER ................................ mm
180
4 H,p CYLINDER ............................... mm
140
5, STROKE, ................................... mm
80
6. FREE AIR .............. 2. .................. 105 m3/h

7. WORHNG PRESSURE ........................... 30 kg/cm2

8 , REQUIRED POWER ............................ 29 PS
9, REVOLUTION ................................. 1200 RPM
10, LUBRICATION SYSTEM ........................ Forced Feed
11, COOLING SYSTEM ............................ By fresh water
12. COOLING WATER AMOUNT(Appox) ------------------ 2.52
13. INLET TEMPERATURE OF COOLING WATER ---------- -- 3
14, HEAT DISSIPATION ............................ 17400
15. LUBRICATION OIL AMOUNT(CRANK CASE/OIL BOX) ------- - 11.5
16, WEIGHT .................................... 480

ELECTRIC MOTOR

1, FRAME No. .................................. 200L

2, OUTPUT/POLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30/6 kwh'
3. REVOLUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 RPM

4. RATING / STARTING CURRENT --- - - - -------- - - - - --- 55.4/387 A

5. RATING .................................... CONT.
6, PROTECTION GRADE ............................ IP 44
7, INSULATION CLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
8, AMBIENT TEMPERATURE ........................ 45 C
9, SPACE HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT INCLUDE
10, STARTING METHOD ........................... D.0.L
11, WEIGHT APPROX ............................ 282 KG
 AIR COMPRESSOR

MODEL : H-73 (MAIN)

2-STAGE WATER COOLED
155mJ/hr* 30kg/d / 37Kw-4P
: H-73 (T0PP.-UP)
2-STAGE WATER COOLED
105m3/hr* 30kg/d / 30Kw-6P

JONGHAP MARITIME INC.

PUSAN, KOREA
 AIR
JIS

COOLING WATER INLET

JIS 5K-25A '

17 CHECK VALVE

MAGNmC VALM (FOR UNLOADER)

1 13 1 AUTO DRAIN TRAP I 1 I PT 3 / 8
1 12 1 MERMO swrrcH I l l
11 LO.PRESS. M C H 1
10 PRESSURE GAUGE (WATER) 1 BV1/4x6Ox 4K

DRAIN OUTLET / 9
8
PRESSURE GAUGE (OIL)
PRESSURE GAUGE (2nd.STAGE)
1
1
BV 1/4 x 60 x 10K
BV1/4x60x50K
JIS 5K-25A 7 PRESSURE GAUGE ( 1 s t . s ~ ~ ~ ~ ) 1 BV1/4x60x15K
6 SAFETY V M (2nd.STAGE) 1 set 3 2 k
5 9m-fVALVE (1 d.STAGE) I
1 I --. R- k..
S P ~

1
I

AIR OUTLET 4 1 SAFETY V M (WATER) I 1 lset 4 k

/ JlS 30K-40A 1 3 1 SUCTION flLTER I l l

t w y/
COOLING WATER OUTLET
JlS 5K-2514 I 1 1 OIL L M L GAUGE I l l

S P E C I F I C A T I O N S
AIR COMPFESSOR I A.C MOTOR
MODEL I H-73 I MODEL I
TYPE I MRTlCAL 2 STAGES WATER COOLED I MPE 200L
BORE I Ist.l80,2nd. 140 mm I OUT PUT 1 37 Kw

I I --
CAPACW I (F A) 155 rn3/hr I POLES 4 P

MAIN AIR COMPRESSOR

I HEAT EXCHANGE 1 28200 kcal/hr

a m
POWER REQ'D
WEIGHT

APPD '01.08.07
I
I approx.

BS.K/tNG
480
47 PS
Kg
1
I
MODEL
RATING
WEIGHT

PART NAME
I
I ODD~OX

GENERAL VIEW
COW.
282 'Kg

I PA^ COLOR I MUNSELL NO. 7.5BG 7/: DWN 1 '01 .O8.O6 1 T.H.KIM I 73GA-141 OF AIR COMPRESSOR
DWG NO.
TOTAL WEIGHT approx. 1002 Kg

BED 6r FlnlK: PERPj approx. 240 Kg MT- 00097

 COOLING WATER OUTLET
JIS 5K--25A

AIR OUTLET

JIS=T--

COOLING WATER INLET

JIS 5K-25A '

I I I
17 CHECK VALVE 1
16 1 COOLING WATER PUMP 1 1 1
15 WATER CHECKER 1
14 MAGNmC VALVE (FOR UNLOADER) 1
13 AUTO OWN TRAP 1 PT 3/8
12 THERMO SWITCH 1

PRESSURE GAUGE (2nd.STAGE) 6'4 1/4 x 60 x 50K

/ JUNCTION BOX
6
I

1 SAFEM VALM (2nd.STAGE)

1
I 1
1
I set
'
32 k

AIR OUTLET
/ JlS 30K-40A SUCTION FILTER
OIL FILLER

No. N A M E REMARKS

S P E C I F I C A T I O N S
AIR COMPRESSOR A.C MOTOR
MODEL H-73 MODEL
TYPE VERTICAL 2 STAGES WATER COOLED TYPE 200L
BORE I
1st. 180 . 2nd. 140 mrn I
OUT PUT I
zn
"" KW
. ...
STROKE I 80 mm I REVOLUTIONS I 1200 Pm
PRESSURE I 30 Ka/crn2 I VOLTAGE I 440 V
REVOLUTIONS I 1200 Tm I CYCLES I 60 Hz
CAPACITY I (F A) 105 m3/hr I POLES 6 P
POWER REQ'O I 29 PS I RATING I CON.
WEIGHT approx. 480 Kg WEIGHT I opprox 282 Kg
SCALE MODEL
TOPPING-UP AIR COMPRESSOR APPD '01.08.07 BS.KANG , , H-73
I~ ~ & ~ ~ " , , lapprox. 11.5 lit
HEAT EXCHANGE 17400 kcal/hr

PAIN COLOR MUNSELL NO. 7.5BG 7/:

OF AIR COMPRESSOR
I TOTAL WEIGHT 1 opprox. i o o z K g

MT- 00097-1
 TO STARTER TO STARTER

THERMO SWITCH
(FOR AIR) TEST PIECE ,/ PRESSURE SWITCH

DRAIN TRAP OIL PUMP

r
'.

1-
PRESSURE GAUGE
-=-? (OIL)
(FOR UNLOADER)

\ PRESSURE GAUGE
(WATER)

-7
LO.PRESSURE SWITCH
\ C.W SHUT OFF VALVE

COOLING WATER INLET

MAIN AIR COMPRESSOR
------
MAKER SUPPLY

YARD SUPPLY
 TO STARTER TO STARTER

THERMO SWITCH I AUTO START-STOP

(FOR AIR) I PRESSURE SWITCH

p/ 7
CHECK VALVE
- - I
I
_I
I
I
I

I I
I AIR RECEIVERlI
I I
I I
I I

TO STARTER

\ PRESSURE GAUGE

L.O.PRESSURE SWITCH \COOLING WATER PUMP

SUPPLY
I ------ YARD SUPPLY
COOUNG WATER INLEI
TOPPING-UP AIR COMPRESSOR
CONSTITUTION OF THE COMPRESSOR UNIT

MODEL : H-73 (MAIN)

2-STAGE WATER COOLED
155m'Lhr * 30kg/d / 37Kw-4P
H-73 (T0PP.-UP)
2-STAGE WATER COOLED
105m1/hr * 30kg/d / 30Kw-6P
 JLL

MAKER OUTPUT
FRAME NO. 200L POLES
PROTECTION GRADE/ IP44 STARTING METHOD D.0.L
INSULATION CLASS I F VOLTAGE 440 V
FREQUENCY 60Hz RATING CURRENT I 64.3 A
PHASE 30 STARTING CURRENT^ 514 A
MAX AMB. TEMP 45 'C EFFICIENCY 190.0%(100% LOAD:
SPACE HEATING I NOT INCLUDED POWER FACTOR 1a4.0%(100% LOAD:
SPEED 1 8 0 0 RPM
I WEIGHT I 2 8 7 KG RATED TORQUE 2 0 . 4 7 Xg.m

MAIN/SERVICE AIR COMPRESSOR

 \ C,'
NO. NAME OF PART METERIAL REMARK

KEY 18x11x110
A
T
G
-=

JLL

SPECIFICATIONS
MAKER OUTPUT
FRAME NO. 200L POLES
PROTECTION GRADE^ IP44 STARTING METHOD D.0.L
INSULATION CLASS I F VOLTAGE 440 V
I
--

FREQUENCY 60Hz RATING CURRENT 55.4 A

PHASE 30 STARTING CURRENT^ 387 A
MAX AMB. TEMP 45 'C EFFICIENCY 190.5%(100% LOAD:
SPACE HEATING I NOT INCLUDED POWER FACTOR 178.5%(100% LOAD:
. . SPEED 1 2 0 0 RPM
WEIGHT 282 KG RATED TORQJE 25.18 4g.m

TOPPING-UP AIR COMPRESSOR

 .-
NO. I NAME'oF PART. I MmIAL I REMARK
I I I
- -

VCP-3065000 71 138 65 I JIS JOK-6%

VCP-30500OB 61 113 50 JIS 30K-50A
61 98 40 JiS 3OK-4Ob
VCP-3032000 56 87 32 1 I I JIS 3OK-3%
MOOR L #D *d FLANGE

12 1 OWN V&lM(PTl/4) 1
11 NIPPLE CARBON STEEL S25C 1
10 WKET I COPPER Ic1220~-0 I 1 I
9 SOCKET SCREW Cr-Ma SlEEL SCM435 2
8 WMHER STAINLESS STER SUU04 1
7 U NUT STAINLESS STER SUW4 1
6 SlUD BOLT STAINLESS STEEL SUUO4 1
5 V*LM SPRING STAINLESS STEEL SUS304-WP0 1

STAlNLESS STEEL SUSS93

STAINLESS STEEL SUSJO3
1 BODY FORGED STEEL S F W
No. NAME OF P M HITERlAL 0' M RELURKS
I I I I
SCALE MODEL
APPD 'W.Ol.11 WXOH H-73/74
/
N/S PART NAME
CHKD FILE NAME DETAILS OF
DWN 'w.o~.I~T.H.KIM CHKWOl CHECK VALVE
JONGHILP-TANABE DWG No.

J~IIPWAI WIRMEIYC. KT-00030

 MAKER B-N SOKl CO..LTD.
4

MODEL NO. MRCA-104

WE OPEN DURING OFF ClRCUlT
. ?#

VOLTAGE AC 220 V
AUPERE 0.3 A
MAX. PRESSURE 35 kg/cd
 CABLE GLAND
/ JIS 15b xl

SPECIFICATIONS
I MAKER LG Honeywell
MODEL E 321 G 37 10
TYPE NORMALLY CLOSE - -

MAX PRESS 16 KG/CM~

WEIGHT 1.86 KG
SOURCE AC 220 V 60 H Z

MAIN AIR COMPRESSOR

UPPER SPRING SEAT

NOTE
-
SETUNG PRESSURE RANGE : 7.0-8.5 KG/CM~
 1 NOZZLE SUS304 1
2 DISC SUS304 1
3 DISC HOLDER BC6 1
4 SPINDLE SUS304 1
5 BODY BC6 1
6 LOWER RING BC6 1
7 LOWER LOCK BOLT BC6 1
8 UPPER LOCK BOLT BC6 1
9 SPRING SUS304 1
10 LOWER SPRING WASHER BC6 1
11 UPPER SPRING WASHER BC6 1
1-2 ADJUSTING SCREW BC6 1
13 ADJ. SCREW LOCK NUT BC6 1
14 GASKET V7010 2
15 GASKET V7010 1
16 I CAP I BC6 1 1 1

NOTE
1) MAKER : FUKUl SEISAKUSHO CO., LTD.
2) MODEL NO. : RGX-S
3) S m l N G PRESSURE : 32 KG/&
UNIT : mrn
SCALE MODEL
SIZE UFT INLET OUTLET CENTER TO FACE HEIGHT REMARK APPD

di x d x do L di do L
I , .. I ., I HIGH PRFSSURE SAFETY VALVE
~IIDnEccnn
,,.,, 8 ,
3/4 x 12 x 3/4 1 0.6 1 3/4 1 3/4 40 65
JONGHAP-TANABE DWG
,L""",

WsnAr YMMIYE INC. KT - 80033

 *
NOI PARTS WE I,UATEIML ,I Q'NI REMARKS
1 I HOUSING I 1 1 1
2 1 COVER COMPLETE 1 1 I
3 1 SCALE COMPLEIE I 1 1 1
4 1 TYPE PLATE 1 1 I
5 1 SENSOR COMPLETE 1 1 1
6 CABLE GLAND 1
7 MICRO SWITCH COMPLETE 1
8 INSULATION 1
9 SPRING 1
10 LEVER COMPLETE 1
11 WASHER 4
r? RRACKFT 1

Connections :

2 1 3

Microswitch ratings :
AC 380V - 15 (3)A
DC 220V - 0.2(0.02)A 11W - 0.4(0.03)A
24V - 6(2)A 12V 15(8)A-
AMBIENT TEMP. -20 ... +70 S:
MEDIA TEMP. -40 ... +I50 9:

MAKER ; TRAFAG

~m REGULATION MAX. WORKING MAX. TEST

WINGE PRESSURE PRESSURE DIFFERENTIAL SWITCH
IRKING WWK USE FOR
IWI (kg/cm' ) NUMBER

-
UWI (bar) (bar) (bar) (bar)
0.2 - 2.5 10 13 0.1 - 1 . 3 12 SCALE MODEL
% APPD '9~.06.04 WS.OH .. , H-73
.. . .
I L.0 LOW PRESS. I 1 I\ \1 2.0-1.0 1 0 - 6 1 12 1 26 1 0.4 - 3.2 1 12 1 N/s I . . ... .- ....-
PART NAUF

-
CHKDI /I 1 FILE NAME BELLOW-PIPE PRESSURE SWKC
1 - 16 24 36 1.0 - 7.5 12 OWN '99.06.04 T.H.KIM PS-M)LI
with
(IYPE &china Al)
:907.12XXXXX31
adjustable diffemdal

m x-2s
JONGHAP-TANABE DWG NO.
AUTO START-STOP x-zr 4 - 40 40 75 3.0-18
KG - 60002
w.1 12
LD? x-n
vihout damqs, but mw rnuH in dmlibmtion w e n ~ rM A R ~ M EINC.
 .-
*
NOI PARTS M E [,UAlERUL ] QWI M K S
1 I HOUSING I 1 1 1
2 1 COVER COMPLETE 1 1 I
3 1 SCALE COMPLETE I 1 1 I
4 1 TYPE PLATE 1 1 I
5 1 SENSOR COMPLETE I 1 1 I

MAKER ; TRAFAG

Microswitch ratings Connactiona

AC 250 V
DC 12V -
- 10 (3) A
24V- llOV- 250V- APPD '99.07.03 W.S.OH
SCALE MODEL
H-WPE
2A ZA 0.U 0.2U
I
3 =$&... - . -
- NA PART NAME

-
USE FOR WMlN SF3 R a w in Sensor mox. Switch type Switching diff. CHKD / FILE NAME
XlKlNG kWlK
kmp. E E E no. K (E) TEMPERATURE SWITCt
I I I 120-1101 115 1I 26 1 3.5 DWN '99.07.03 T.H.KIM TS-COM I V P E : 471.26XX.XXX.27)
I I
332
AIR HIGH TEMP. 1 85-90 20-150 165 26 5.0
 NO. W E OF PART METERIAL REMARK
y
I I

NOTE
-
1. MAKER : KUMJUNG INSTRUMENT CO.
2. MODEL : K J - 2 0 1 0 - 1 7 4 B
3. RANGE : 0 -
1 0 0 'C

SCALE MODEL
APPD 'm.7.13 B S M N G . , H-77
 NO.' W E OF PAR? METERIAL REMARK
I I I

-CABLE GLAND : 25b

* REMARKC +
MATERIAL : ABS PC

TERMINAL BOARD : 10 PC's APPD '99.06.26 WSOH

SCALE
.. ,
MODEL
H-73
MAKER'S CABLE
----------
GLAND : 15b JUNCTION BOX

r
I

I
1I

I
I
II
I I

I
I
I
I
I I

I CABLE GLAND : 25b

NOTE

MV : MAGNETIC VALVE FOR STARTING UNLOADER & DRAIN OUTLET

SV : COOLING WATER AUTO. SHUT OFF VALVE
LS : L.O LOW PRESS. SWITCH (FOR ALARM/TRIP)
TS : AIR HIGH TEMP. SWITCH (FOR ALARM/TRIP)

MAIN AIR CMOPRESSOR

 I CABLE GLAND : 25b

NOTE

MV : MAGNETIC VALVE FOR STARTING UNLOADER & DRAIN OUTLET

LS : L.O LOW PRESS. SWITCH (FOR ALARM/TRIP)
TS : AIR HIGH TEMP. SWITCH (FOR ALARM/TRIP)

TOPPING-UP AIR COMPRESSOR

SCALE MODEL
APPD '99.07.24 W.S.OH H-7.3
 SOURCE 1
-
-
RUNNING
AIR HlGH TEMP. TRlP

L O LOW PRESS TRlP

L O LOW PRESS ALARM

AIR HlGH TEMP. ALARM

10-15 min

5-10 sec 1 0 sec

1 0 sec

-
4x 5 rnin
4 0
ST

C.W SHUT OFF VALM

K : LEAD FOLLOW CONTROL SWITCH

TOPP. COMP. : LEAD

1
NO.l COMP. : FOLLOW 1
N0.2 COMP. : FOLLOW 2

I B I 1
TOPP. COMP. : FOLLOW 1
NO.l COMP. : LEAD
N0.2 COMP. : FOLLOW 2

. N0.1,2 MAIN AIR COMPRESSOR

I C l TOPP. COMP. : FOLLOW 1
NO.l COMP. : FOLLOW 2
N0.2 COMP. : LEAD

R S T U V W
PI P2 MI M2 M3 M4 TI T2 L1 L2 1 2 3 4
@@@ - - - - -
0 0 0 0 0 0 0 0 0 0 0 0 0 0
SCALE MODEL
SOURCE 2p.s M.V S.V TS LS R.PB REMOTE ALARM MOTOR APPD '02.01.14 BSKANG - H-73
3P.S -
CHKD 7NA PART NAME
/ NAME
SEQUENCE DIAGRAM
DWN I '02.01 I
.l4 T.H.KIM I 7350-~LFZ FOR AIR COMPRESSOR
JONGHAP-TANABE DWG NO.
 IR HIGH TEMP.
UMN a TRIP)

.O LOW PRESS
UMN a TRIP)

I ub SOURCE &
-
-5
@ 41 RUNNING
b CB AIR HIGH TEMP. TRIP
-
63X
+ 0 0 @ L O LOW PRESS TRlP

L O LOW PRESS ALARM

AIR HIGH TEMP. ALARM

1 lec

10 sec

K : LEAD FOLLOW CONTROL SWITCH I

TOPP. COMP. : LEAD
NO.l COMP. : FOLLOW 1
N0.2 COMP. : FOLLOW 2
TOPP. COMP. : FOLLOW 1
NO.l COMP. : LEAD
N0.2 COMP. : FOLLOW 2
TOPP. COMP. : FOLLOW 1
NO.l COMP. : FOLLOW 2
N0.2 COMP. : LEAD
R S T
@@@
SOURCE
PI
0
P2
0
1P.S
MI
0
M.V
M2
0
T1
0
T2
0
T. S
L1
0
L.S
L2'
0
1
0
2
0
3
0
R.P.B
4
0 L L'
R a m ALARM
u v w
@@@
MOTOR
TOPPING-UP AIR COMPRESSOR
SCALE MODEL
APPD '02.01 .I4 B.S.KANG H-75
,,,,,
--
"/' PART NAME
/ NAME
SEQUENCE DIAGRAM
I I I

JONGHAP-TANABE DWG NO.

J ~ N G H A Prmm-yE w. MP - 00006-3
 AIR COMPRESSOR TECHNICAL DATA

SERVICE AIR COMPRESSOR

MoDa : H-74 / 7(kg/crnz) / 440 V / 60 Hz / WAER C O W

1, TYPE .................................... VERTICAL

2 , No, of CYLINDER .............................. 1
3, L,P CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 mm
4. H P CYLINDER ............................... 140 rnm
5, STROKE ................................... 100 mrn
6. FREE AIR ................................... 220 m3h
7. WORmNG PRESSURE ........................... 7 kg/crnz
8. REQUIRED POWER ............................ 46.2(34) PS(Kw
CJ, HEVOLuTlON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800 RPM
10. LUBRICATION SYSTEM ........................ Forced Feed
11, COOLING SYS'rEM ............................ By fresh water
12. COOLING WATER AMOUNT(Approx) ----------------
- - 4.09 m'h
13. INLET TEMPERATURE OF COOLING WATER ------------ MAX. 45 C
14. HEAT DISSIPATION ............................ 27800 kcan
15. LUBRICATION OIL AMOUNT(CRANK CASE/OIL BOX) -------- 11.5 L
1 6 , W E I G m .................................... 480 KG

ELECTRIC MOTOR

1, FRAME No. .................................. 200L

2, OUTPuT/pOLES .............................. 37/4 kWP
3, REVOLWIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800 RPM
4. RATING / STARTING CURRENT --- - - - -------- - - - ---- M.3/514 A
5,RATING .................................... COW.
6, PROTEC'rION GRADE ............................ IY 44
7, INSULATION CLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
8, AMBIENT TEMPERATURE ........................ 45 T
9, SPACE HEATING ............................... Not Include
10, STARTING M n H O D ........................... D.0.L
11, WEIGHT AppROX ............................ 282 KG
 AIR COMPRESSOR

MODEL : H-74
2-STAGE WATER COOLED
220m1/hr * 7 k d d / 37Kw-4P

JONGHAP MARITIME INC.

PUSAN, KOREA
 COOLING WATER OUTLR
JIS 5 ~ - 2 5 A

AIR OUTLET
JlS 10K-40A'

COOLING WATER INLET

JIS 5K-25A

17 CHECK VALE 1
16 C.W SHUT O f f VALM 1
15 WATER CHECKER 1
14 W N m C VALVE (FOR UNLOADER) 1
13 AUTO OWN TRAP 1 m 318
12 I
THERMO
-
SWITCH I
1 I
11 II L.O.PRESS. SWCH 1 1 1

1
I 10 I PRESSURE GAUGE [WATER] I
I 1 II W 1 / 4 x 6 O x 4K

DRAIN OUTLET
JIS 5K-25A
/ L 440
I I
64
9
8
PRESSURE GAUGE (OIL)
PRESSURE GAUGE (2nd.STAGE)
1
1
W1/4x60xlOK
BV1/4x60x15K

/ JUNCTION BOX 7 PRESSURE GAUGE (1st.STAGE) 1 W 1/4 x 60 x 10K

6 SAFElY VALM (2nd.STAGE) 1 set 8 k
SAFETY VALM (1st.STAGE)

AIR OUTLET
/JlS 10K-40A SUCTION FILTER

'twy
2 OIL FILLER 1
COOLING WATER OUTLH I I I
1 1 OIL LEML GAUGE I l l
/ JIS 5K-25A
N A M E REMARKS
I I I I

S P E C I F I C A T I O N S
AIR COMPKESSOR I
A.C MOTOR
MODEL I H-74 MAKER WOSUNG
TYPE I MRTICAL 2 STAGES WATER COOLED
I
I
I
FRAME NO. I
1
200L
----

BORE I 1st. 186 , 2nd. 140 rnm I OUT PUT I 37 Kw

STROKE I 100 mrn I REVOLUTIONS 1 1800
PRESSURE I 7 Kg/cm2 I VOLTAGE I 440 v
REVOLUTIONS

POWER REP'D 46.2(34) PS(Kw) RATING

WEIGHT approx. WEIGHT approx

SERVICE AIR COMPRESSOR H-74

1& , I opprox 11.5 lit CHKD '01.08.07 D.H.KIM
NAME
I HEAT EXCHANGE 1 27800 kcol/hr DWN '01.08.06 T.H.K M 73GA-141
I PANT COLOR I MUNSEU NO. 7.58G 7/2 I I 1

I TOTAL WEIGHT 1 opprox. 1002 ~g JONGHAP-TANABE DWG NO.

J ~ N HAP
C Y m - n Y INc. MT--00097-2
 TO STARTER TO STARTER

I AUTO START-STOP
THERMO SWITCH
(FOR AIR) I PRESSURE SWITCH

I I
I I
AIR RECENERl
I I

\ PRESSURE GAUGE
(WATER)

\ C.W SHUT OFF VALVE

L.O.PRESSURE SWITCH

MAKER SUPPLY
------ YARD SUPPLY
COOLING WATER INLET
SERVICE AIR COMPRESSOR
CTIONAL VIEW OF
JSTITUTION OF THE COMPRESSOR UNIT

MODEL : H-74
2-STAGE WATER COOLED
220m1/hr * 7kg/cd / 37Kw-4P

JONGHAP MARITIME INC.

PUSAN, KOREA
 79 1 41 4
KEY 18x11x110
317 1

SPECIFI( \TlONS
MAKER OUTPUT 37 KW
FRAME NO. 200L POLES 4P
PROTECTION GRADE^ IP44 STARTING METHOD I D.0.L
INSULATION CLASS I F VOLTAGE I 440 V I
FREQUENCY 60Hz RATING CURRENT I 64.3 A
PHASE 30
MAX AMB. TEMP 45 'I: EFFICIENCY I90.0%(100% LOAD)
1 SPACE HEATING I NOT INCLUDED POWER FACTOR 184.0%(100% LOAD)
SPEED 1 8 0 0 RPM
I WEIGHT 282 KG RATED TORQUE 20.47 Ka.m

MAIN/SERVICE AIR COMPRESSOR

b DIRECTON CHANGED - '0108.01 T.H.KIM

 .&
NO. 1 NAME OF PART I MEIERIAL I REMARK
I I I

R
N NO. MCRlPmU 01Y CHXO lPPD
 M E R I 8-N SEIKI CO..LTD
MODEL NO. MRCA-104
OPEN DURING OFF CIRCUIT
VOLTAGE A C 220 V
AUPERE
UAX. PRESSURE 35 kg/cm2

SCALE MODEL
H-74
' PART NAME
DETAILS OF MAGNETIC VALVE
FOR AIR COMPRESSOR

KG - 60004
 NO. NAME OF PART MElERlAL REMARK
I I I

SPECIFICATIONS
MAKER LG Honeywell
MODEL E 321 G 37 1 0
TYPE NORMALLY CLOSE
MAX PRESS 16 KG/CM~
WEIGHT 1.86 KG
SOURCE AC 220 V 6 0 H7

SCALE MODEL
APPD '00.05.02 B.S.WWG . , H-74

MAGNETIC VALVE FOR

J ~ Y E I I A P WRITIMEINC. KG - 60005-2
 i
i

NOTE
S E n I N G PRESSURE RANGE : 3.6-4.5 KG/CM'
SCALE MODEL
APPD '00.06.23 B.S.K/WG H-WPF
 NOTE
1) MAKER : FUKUl SEISAKUSHO CO.. LTO.
2) MODEL NO. : F4E21
3) SmlNG PRESSURE : 7.5 KG/&
UNIT : rnm

SIZE LIFT INLET OUTLET CENTER TO FACE APPROX REMARK WPD

HEIGHT
I I I I I I .. I
HIGH PRFSSURE SAFETY VALVE
,,.,,
1LIDDECCnR
3 / 4 x 12 x 3/4 1 0.6 1 3/4 1 3/4 40 65
JONGHAP-TANABE DWG
8 SL""", 8

nanAr WmuE INc. KT - 80033-1

 '
NO PARPJ M E .!.MAlERW I QlYl RaURKS
1 I HOUSING I 1 1 1
2 COVER COMPLETE 1
3 SCALE COMPLETE 1
4 TYPE PLATE 1
5 SENSOR COMPLETE 1

Connections :

2 1 3

Microswitch ratings :
AC 380V - 15 (3)A
DC 22W -
0.2(0.02)A 1 lOV - 0.4(0.03)A
24V - 6(2)A 12V - 15(8)A
/I
AMBIENT TEMP. -20 ... +7O OC
MEDIA TEMP. -40 ... +I50 k

MAKER ; TRAFAG

QUAMlPl sn REGULATION MU. WORKING MAX. TEST

RANGE PRESSURE PRESSURE SWITCHTYPE
IRKING M K USE FOR
I ~ g p ) (kg/cm') NUMBER

-
(bar) (bar) (bar) (bar)
0.2 - 2.5 10 13 0.1 -1.3 12

-
SCALE MODEL

L.0 LOW PRESS. 2.0-1.0 0 - 6 12 26 0.4 - 3.2 12

CHKD /
- N/S
APPD '99.06.M WXOH

FILE NAME
PART NAME
H-74
BELLOW-PIPE PRESSURE SWITCI
AUTO START-STOP 1 7.0-6.0 1 - 16 24 36 1.0 - 7.5 12 DWN '99.06.04 T.H.KIM PS-COM
wilh BdjustBble S w n d i r ~dfflemntlal
W P E : W7.1DXXXX.31Al)
4 - 40 40 75 3.0-18 12 JONGHAP-TANABE DWG NO.
wihout domopa, but may re8ult in decolibmtion NeHAp MARmMEINC. KG - 60002
 NO. NAME OF PART METERIAL REMARK
I

TO PRESS SWITCH

I-
MAX. 73
4 /-
I APP. 65

Y-
-I
t-

P-:
FROM AIR RECEIVER

3-WAY TEST VALVE

USE PRESSURE : 50 BAR

MAX. PRESSURE : 6 0 BAR
FLUID TEMPERATURE : 120 'C
MATERIAL : BsBM2
WEIGHT : 0.67Kg

SCALE MODEL
APPD '99.05.03 W.S.OH H-TYPF
 MAKER ; TRAFAG

Microswitch r a t i n g s Connadions
AC 2H) v
DC 1ZV -
- 10 (3) A
Z4V- llOV- 2MV- APPD '99.07.03 W.S.OH
SCALE MODEL
H-TYPE
7.A U 0.5A 0.25A 3 = % E L J
- N/S PART W E

-
R O W in Sensor max. Switch type Switching diff. CHKD / FILE NAME
RKlNG M K USE FOR
(yw.
PLWrrm SET
t E E no. K tE) TEMPERATURE SWITCt
1 I I 120-1101 115 1 26 1 3.5
(TYPE : 471 26XX.XXX.27)
332
AIR HIGH TEMP. 1 95-90 20-150 165 26 5.0
NOTE
-
1. MAKER : KUMJUNG INSTRUMENT CO.
2. MODEL : K J - 2 0 1 0 - 1 7 4 B
3. RANGE : 0 - 100 'C
 NO' NAMt OF PAR7 MmRlAL I REMARK
I I I

I JUNCTION BOX I

MATERIAL : ABS + PC
* REMARK SCALE MODEL H-74
TERMINAL BOARD : 10 PC's WPD '99.(1626 WSOH
 -,. . 3, NO.
I
NAME OF PART
I
METERIAL REMARK

I CABLE GLAND : 25b

NOTE

MV : MAGNETIC VALVE FOR STARTING UNLOADER & DRAIN OUTLET

SV : COOLING WATER AUTO. SHUT OFF VALVE
LS : L.0 LOW PRESS. SWITCH (FOR ALARM/TRIP
TS : AIR HIGH TEMP. SWITCH (FOR ALARM/TRIP)

SCALE MODEL
APPD '99.07.24 W.S.OH H-74
.. . .
CHKD
I
/I
I
IIFILEN/s NAME IPART NAMEWIRING DIAGRAM
 -
SUNNING

UR HlGH TEMI

-0 LOW PREI

-0 LOW PRE!
UR HlGH TEMl

10-15 min

5-10 sac

MAGNmC VAC
STrnNC "NLW
WOllO

41R HlGH TEMI

[ M U a TRIP)

..O LOW PRE!

[u*nU a TRIP)

1 0 sec

R S T PI P2 Ul M2 U3 M4 T1 T2 L1 LZ 81 82
u v W
@@@ 0 0 0 0 0 0 0 0 0 0 0 @@@
SOURCE P.S U.V s.v T.S LS BEU MOTOR
AC 440 V 37 KW
 AIR COMPRESSOR
INSTRUCTION MANUAL

JONGHAP MARITIMEINC.
 AIR COMPRESSOR
INSTRUCTION MANUAL

MODEL

JONGHAP MARITIMEINC.
 INTRODUCTION

INTRODUCTION
W e w i s h to appreciate y o u f o r choosing this TANABE H-series Compressor.

* Before installation and starting operation of the compressor, be sure

to read this instruction manual carefully to understand the contents.
* Keep the manual in the place where it is available whenever necessary.
* If you lost or damaged this manual, be sure to order the same.
* In case of transferring the compressor, this manual should be handed
over to the next owner.
* Information contained in this manual is subject to change without notice
for improvement.
"Model and type No.", "Serial No.", and "INST.No. of this instruction
manual" should be informed when making inquiry on the compressor.
Do not remodel the compressor without our permission. We assume
no responsibility for the remodeling.

GENERAL
Features:
TANABE Compressors, Model H-series are vertical water-cooled 2-stage compressor which are
mainly used to start the marine and land diesel engine and also used for the general purpose such
as pressure test.

Construction:
The compressor consists o f the following components: driving unit governed by power supply,
air compressing unit, water-cooling unit to cool the compressed air, air receiver tank to store the
compressed air, and control panel to control the compressor.

^^
For the control panel, motor, and air receiver tafik provided b y t h e user, b e sure to
check that they conform to the specifications.
I
 'Z
<> *
CLASSIFICATION OF DEGREE OF DANGER

CLASSIFICATION OF DEGREE OF DANGER

Warning display u s e d in this manual and affixed on t h e compressor
classifies the level o f danger into t h e following three steps.

lndicates an imminently hazardous situation which; if not

avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situation.

lndicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

lndicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to
alert against unsafe practice.

This manual contains the following symbols to indicate "danger information"

Picture I
I
Danger
information I
I
Meaning

Receives electric shock by touching high voltage

Electric shock
power supply.

Electric shock
Receives electric shock by touching the object in
which power is supplied. I
Entanglement Entangled in the rotating unit to be injured.

Spout Injured by explosion, spout, scattering.

Hot surface Surface is hot to cause bum.

disassembling Disassembling and remodeling prohibited.

..~ -
Fire lgnilion causes fire.
-. -
Grounding Be sure lo ground the machine.
~ - .-

Use ear plugs. Noises may cause d~sorderin the ear.

Instruction ~ ~ ~ instruction
l o w manual.
manual
~ ~-- - p
~

Call attention to content of cautions.

caulion
Table. 1
 CONTENTS
INTRODUCTION 0- I
GENERAL 0- I
CLASSIFICATION OF DEGREE OF DANGER ................................. 0-2
1. TO AVOID DANGER ....................................................................1-1
I.I Position to stick Warning Label 1-1
1.2 Warning Labels ............................................................................... 1-2

2. NAME OF EACH PAR

3. INSTALLATION

3.2 Installation Method

3.4 Electric Wiring

3.5 Air Receiver Tan
3.6 Lubricating Oil and the Related Fittings

4. TEST RUN

....................................... 5-3

6. CAUSE OF TROUBLE AND REMEDY

7. MAINTENANCEANDINSPECTION

7.3 Cautions at Disassemblingand Reassembling ................................ 7-4

7.4 Maintenance and Inspection
8. CLEARANCE TABLE
9. SPECIFICATIONS ........................................................................ 9-1
9.1 Specifications

for Reciprocating Air Compressor

9.3 Accessorie
APPENDIX
Drawing and Parts List
Disassemblingand Reassembling Procedure for 2nd Stage Valve
HOW TO INQUIRE
 I . TO AVOID DANGER

1 TO AVOID DANGER
1.1 Position to stick Warning Label
 I . TO AVOID DANGER

1.2 Warning Labels

f \
** This c o m p r e s s o r is provided with five warning labels to b e stuck.
" In case the label is d a m a g e d , peeled off, o r discolored, b e s u r e to order a n e w
label a n d stick it.

Do not touch the electrical equipment and wirings without reasons.

Be sure to disconnect the both of main power supply and operating power
supply during repair and maintenance. Work with the wet hand is
dangerous.

Do not touch the electrical equipment and wirings without reasons.

Be sure to disconnect the both of main power supply and operating power
supply during repair and maintenance. Work with the wet hand is
dangerous.

Flywheel is rotating at high-speed in the cover. Never put the hand in the
cover. Hand will be entangled.
Disconnect both of main power supply and operating power supply, then
remove the cover when starting the work.

Compressed air or oil spouts when pressure is being applied or when

pressure remains.
When starting work, make sure no pressure is let? in the compressor after
it was stopped.

The compressor is hot during operation and immediately after rhe

stopping.
Do not touch. Work with it after completely cooled.
 I . TO AVOID DANGER

1.3 Safety Measure and Notice of Danger

< Electric shock >

Never turn ONIOFF the power with wet hand. Electric shock is caused.
' Be sure to disconnect both of main power supply and operating power suppIy
during maintenance or inspection.
Power should not be turned ON suddenly by otherperson during maintenance or
inspection. Take measures such as informing beforehand or puffing up a sign
board.

IAWARNING I
< Electr~cshock >
Do not touch the attachments and wirings without reason. Electric shock may be
caused.
Be sure to execute grounding. Otherwise, electric shock may occur during
breakdown or leakage.

< Entanglement >

Q Do not put the hand or a part of the body in the flywheel cover while the motor is
rotating. (Fig. 1)

Do not operate with leaving the turning bar in the flywheel. (Fig. 2)

Fig 2
 1. TO AVOID DANGER

* Do not put any substance on the flywheel cover. (Fig. 1)

* Operate in the wear that can prevent from being entangled in the machine. Wear
the clothes with tight sleeves, long trousers, and work cap. Long hair or wearing
of accessories is dangerous.
Do not approach the machine when it is in stop in the automatic start/stop operation

. mode because it may start to operate suddenly.

Turn OFF the power switch during power failure. Mthe power failure is recovered
while the power switch is ON, the motor starts to operate suddenly. It is very
dangerous.
Do not put your finger or foreign matter in the wire net at back of the motor.
(Fig. 3)

< Spout >

" Before maintenance or inspection, discharge the compressed air from the air

. receiver tank and make sure that no pressure is lefi in the compressor.
Do not remove the parts during operation or when the pressure remains in the
compressor. The compressed air and oil spout out. It is very dangerous.
Oil shall be scattered if it is replenished during operation. Replenish oil always
when the compressor is in stop. (Fig. 4)

Fig. 4
 1. ro AVOID DANGER

IA CAUTION I
* During operation and just after the compressor has stopped, never touch the
A cylinder head and cooler cover that become very hot. (Fig. 5)
Part of high temperature is dangerous to cause bum.
(Portion in the diagram is especially hot.)
High temperature part

Viewed from Viewed from countel

flywheel side flywlleel side

Fig. 5
< Noise >

@ If the pressure rises too high, the safety valve functions to generate large sound
suddenly. When using the compressor in the room, use the earplug. (Fig. 6)

Fig. 6
< Fire >

A. Do not put any combustible materials near the compressor. It may cause fire.

< Others >

Do not approach the suction fitter during operation of the compressor. You will be
sucked by strong sucking force. (Fig. 7)
Be careful dolhes. tmls and part of body
not to be sucked in the suction finer.

Fig. 7
 1. TO AVOID DANGER

Do not continue to operate the compressor with the foreign matters clogged in the
suction filter. Discharging capacity may drop or breakdown may be resulted.
Drain valves under the drain separator (1st stage) and cooler cover (2nd stage)
have to be closed at maintenance and inspection of the magnetic valve and at
malfunction of the magnetic valve. In normal operation, keep the drain valves
open. (Fig. 8)

Fig. 8
< General >
Never attempt to remodel the machine.
Do not move or remodel the safety device. Do not use it with the value other than
standard value.
Use with the specifiedpower supply and frequency.
Check the position of power supply beforehand. (Fig. 9)

,
I PB I B ~ ~ I P P n
STOP STOP 5

Electric work should be performed by the qualified person or contractor.

Inspect periodically.
Use Tanabe's genuine parts.
Do not use the compressor for the purpose other than regu:ar use.
Only the person in charge is allowed to operate.
Do not attempt to operate when the result cannot be foreseen or when operation is
not confident.
If any abnormal condition is sensed, immediately turn OFF the power and contact
the manufacturer or service shop.
 2. NAME OF EACH PART

2. NAME OF EACH PART

Water safety valve --7 ,
' 7.- Suction filter

Air temperature switch

Pressure switch

p- Drain valves

Side cover
Oil filter element
Auto drain trap
Oil drain plug
Drain valve
Oil safety valve

Oil release valve 2

,- Water checker

Motor -

Fig. 10
 3. INSTALLATION

3. INSTALLATION

IAWARNING I
' Electric work should b e performed by qualified person o r contractor.

3.1 Installation Environment

(1) Location where i s less dust, light, quiet, large, and well-ventilated.
(2) Install possibly nearest to the location of use. I f the locations of use are spread, install possibly
nearest to the center of load so that the pressure loss of the pipe may be reduced and leak place of
air i s decreased.
(3) Provide space o f at least 1 m around the compressor.
(4) Location &ee &om vibration. Looseness is generated by the resonance in the place of vibration.
(5) Flat and without unevenness.

Sufficient light enables to detect leak of air and abnormal condition of the

A "
"
compressor quickly.
Quiet environment allows to hear faint abnormal sound to prevent accident
By providing sufficient space, satisfactory safety control is performed and ample
place for disassembling is secured to perform maintenance and inspection safely.

3.2 Installation Method

1. Installation of compressor for marine use
(I) Reciprocatingcompressor generates certain degree of inertia force.
Compressor installation unit should have structure with suff~ientv i h i m p r o o f .

" Inertia force of the compressor varies according to the type and specification of
the compressor. If necessary, make inquiry to us.