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Ed 06 Ion Exchange Unit 11 06
Ed 06 Ion Exchange Unit 11 06
ION EXCHANGE
UNIT
Technological Institute of the Philippines
191
Technological Institute of the Philippines
192
Technological Institute of the Philippines
193
Technological Institute of the Philippines
Data Assumptions:
● Process and regeneration time is 8 hrs
Operating Parameters:
Operating Temperature: 303.15 K
Operating Pressure: 1 atm
𝑉 = 74.2229 𝑚3
Assuming volume allowance of 20% (Pressure Vessel of Chemical Process
Equipment by Couper)
𝑉𝑡𝑎𝑛𝑘 = 1.2 𝑥 𝑉
𝑉𝑡𝑎𝑛𝑘 = 1.2 𝑥 74.2229 𝑚3
𝑉𝑡𝑎𝑛𝑘 = 89.0675 𝑚3
𝑉𝑡𝑎𝑛𝑘 1 = 89.0675 𝑚3
𝑉𝑡𝑎𝑛𝑘 2 = 89.0675 𝑚3
𝑉𝑟𝑒𝑠𝑖𝑛 = 0.6(𝑉𝑡𝑎𝑛𝑘 )
𝑉𝑟𝑒𝑠𝑖𝑛 = 53.4405 𝑚3
194
Technological Institute of the Philippines
𝜋 2
𝑉𝑡𝑎𝑛𝑘 = 𝐷 (1.5𝐷) + 2(0.0809𝐷3 )
4
𝜋
89.0675 = 𝐷2 (1.5𝐷) + 2(0.0809𝐷3 )
4
𝐷 = 4.0508𝑚
Tank Height:
𝐻𝑇 = 1.5𝐷
𝐻𝑇 = 1.5 𝑋 4.0508 𝑚
𝐻𝑇 = 6.0762 𝑚
Computing for Resin Height in Tanks:
𝑉 = 𝜋𝑟 2
𝑉
ℎ=
𝜋𝑟 2
(53.4405)
ℎ=
𝜋(2.0254)2
ℎ = 4.1993 𝑚
DESIGN FOR SHELL THICKNESS:
𝑃𝐷
𝑡𝑠 = +𝐶
2𝑆𝐸 − 𝑃
Where: ts= thickness of the shell
P = Internal Pressure
D = Internal Diameter
E = Efficiency of the joint
S = Maximum Allowable Stress
C = Corrosion Allowance
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Technological Institute of the Philippines
Design Pressure:
The design pressure is 5-10% of the working pressure (Sinnott, 2005).
P = 101.325 kPa (1.10)
P = 111.4575 kPa
Substituting values to the shell thickness equation:
(111.4575 𝑘𝑃𝑎)(4.0508 𝑚)
𝑡𝑠 = + 0.004 𝑚
2(88,900 𝑘𝑃𝑎)(1.0) − (111.4575 𝑘𝑃𝑎)
𝑡𝑠 = 0.00654 𝑚 ≈ 6.54 𝑚𝑚
The outside diameter of the cylinder is:
𝐷𝑜 = 𝐷𝑡 + 2𝑡𝑠
𝐷𝑜 = 4.0508 𝑚 + 2(0.00654)
𝐷𝑜 = 4.0508 𝑚 + 2 (0.00654)
𝐷𝑜 = 4.0639 𝑚
196
Technological Institute of the Philippines
1 3.9115
𝐶𝑠 = 4 (3 + √0.2438)
𝐶𝑠 = 1.75
197
Technological Institute of the Philippines
Actual Diameter:
18.2927 𝑚
Actual tank diameter = = 5.8227 𝑚
𝜋
198
Technological Institute of the Philippines
199