Specialized for Air-Cooled Heat

Exchanger Module 1
TABLE OF CONTENTS

1. Brief History 8. Engineering

2. Products 9. Manufacturing Equipment and Facilities

3 Business Volume
3. 10 Quality Management
10.

4. Company Organization 11. Reference

5. Location & Lay-out 12. Clients List

6. Overall Process

7. Manufacturing
g Capacity
p y

2
1. Brief History

Apr 2017 Acquisition of Construction License

( For Site Installation of Steel Structure Module )
Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser

Mar 2014 Certified to CSA 47.1 Div.2(CWB Certificate)

Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government

Mar 2012 Development of Round Header(Patent No. 10-134791)

Jun. 2008 Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified

May 2008 Established Gunsan Shop

Jan. 1997 Registered as a member of Heat Transfer Research Institute (HTRI)

Jul 1993
Jul. Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)

Aug. 1991 Registered as approved vendor for manufacturing the Equipment of power plant in
KEPCO (No.180.03-9991)
Jun. 1983 “Korea Heat Exchanger Industrial Co., Ltd.” Established

3
2. Products

Air Cooled Heat Exchanger

4
2. Products

Heat Exchanger Module Skid

Steel Structure Air Cooled Condenser

5
3. Business Volume

Sales order plan for year 2018 : USD 120 Million

200
5%
150 135
125 120
110 110105 95%
100 100
100 90
80

50
Air Cooled Heat Exchanger
Steel Structure
0
2014 2015 2016 2017 2018
Awared Turnover

Order received & Turnover (Million U.S.)

US) Products Ratio of Last 10 Years

6
 4. Company Organization

CEO

COO

Research Management
QA/QC Business Production Engineering PM HSE TEAM
Institute Support

PP
Procurement
QA Bundle
General Affairs
QC Sales Steel Structure
Engineering PM R&D Team Financial
Customer Estimation Material Control &
S i
Service C
Coating
i Accounting

Packing

18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons

Total : 400 Persons

7
5. Location Lay-
Lay-out

Seoul

Sales Office

Gunsan

Gunsan Factory
in F.T.Z

Busan

* Address : 19 Jayumuyeok 3-gil, Gunsan-

Gunsan-Si, Jeonbuk,
Jeonbuk, Korea

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5. Location & Lay-
Lay-out

KHE Gunsan Shop

Shop Name Area(m2) Area(acre)

A Bundle A’ssy-Shop 21,900 5.26

B Header Box-Shop
p 10,120
, 2.48

C Steel Structure-Shop 9,904 2.43

D Galvanizing –Shop 3,522 0.86

E Painting –Shop 4,323 1.06

F Heat Treatment- Shop 28 0.007

G NDE –Shop
Sh 420 01
0.1

Location - Gunsan
Gunsan,, Korea H Material-Shop 1,700 0.42
158,856㎡(38.13acre)
The Area of Site - 158,856㎡
570㎡(13.1acre
The Area of Buildings - 54,570
54
54,570㎡
570㎡ (13 1acre)
(13.1acre)
1acre) I Gantry crane 20Ton*4EA 28M*12M

J Gantry crane 15Ton*4EA 28M*361M

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6. Overall Process

Shop Working Flow

▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger
MODULE AREA
<KHEbeing
▶ Whole Process LAYoperated
OUT> in House including engineering,
small parts cutting, structure/header box fabrication, galvanizing,
painting,
pa t g, NDE,, module
odu e assembly
asse b y aand
d pac
packing
g

▶ All Module & Goods being exported through GUNSAN Port which is
5 min by truck from KHE Shop
HEADER BOX
FINNING

BUNDLING

PAINTING SHOP GALVA. SHOP

Starting HEADER BOX SHOP Starting STEEL STRUCT.

Point Point SHOP

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7. Manufacturing Capacity

Current Capacity(2017)

Bundle Steel Structure Galvanizing Painting Assembly/RIT

Light : 20,000
20 000 Ton / Year
2,400
2 400 B
Bundle
dl / 30,000 Ton / Year 30,000 Ton / Year 2,400 Module/Year
Year Heavy: 50,000 Ton / Year

• Automated Production Ratio : 60%

• Self Production Ratio : 95%, Subcontracted Ratio : 5%

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8. Engineering

Design Computer Programs

No Program name Purposes Developer

1 HTRI XACE V7.0 SP3 Thermal design HTRI (U.S.A.)

2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc.(USA)

3 STAAD.Pro V8i Stress analysis for steel structure Bentley Systems, Inc.(USA)

4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M Siemens PLM Software(USA)

A li bl C
Applicable Code
d & St
Standard
d d
•ASME Section VIII, Div I & Div II •BC •HPGSL
•ASME Section I. •CSA W47.1. Div. II •HEI
•ASME B31.1 •CE //PED •JIS
•API 661 •DPEM / ARH •MOH
•AISC •GOST 14249 •TEMA
•ASCE

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9. Manufacturing Equipment

Manufacturing Equipment
1. Finning
g Equipments
q p ( 11 sets )
Automatic Finning Machine System Quantity
Fin type : embedded ( 5 sets ),Extruded ( 6 sets )
Fin material : aluminum,, copper,
pp , (4
( -11fin/inch)) 11 sets
Tube size : OD(1/2″ -2″)＊L20,000 ㎜

2. Welding Equipments ( 210 sets / Manual & Automatic )

Welding Machines Quantity
Automatic submerged arc welding train system for air cooled heat exchanger 5 sets
headers
Submerged arc welding machine 11 sets
G tungsten
Gas t t arc welding
ldi machine(TIG)
hi (TIG) 55 sets
t
Gas metal arc welding machine (MIG, CO2) 40 sets
Shielded metal arc welding 66 sets
Arc(air) gouging machine 4 sets
Manipulator for welding machine (OD 3000㎜＊L3
3000㎜＊L3,000㎜)
000㎜) 2 sets
Turning roll for welding machine (60 ton, 30 ton, 10 ton) 13 sets
Baking & drying oven for electric rods (Controlling temp : 0℃ - 350℃) 9 sets
Inside automatic welding machine (Stroke : 400L) 2 sets
Automated and Submerged g Gas Welding g machine 2 sets
Nozzle Automated Welding machine 1 set

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9. Manufacturing Equipment

Manufacturing Equipment
3 Drilling Equipments
3.
Equipment Name Quantity

Special purpose multi-hole and multi – stage drilling machine drilling machine for 1 set
air
i cooled
l d heat
h t exchanger
h header.
h d
CNC drill center (W3,000 ㎜＊L 4,500 ㎜) 1 set
CNC drill center (W3,500 ㎜＊L 4,500 ㎜) 2 sets
CNC drill center (W2,000 ㎜＊L 2,500 ㎜) 1 set
Radial drilling machine (L 2,000 ㎜) 5 sets
Radial drilling machine (L 2,600 ㎜) 2 sets
Radial drilling machine (L 1,600 ㎜) 2 sets
Radial drilling machine (L 1,300 ㎜) 1 set
Hand drilling machine (ø 3~25 ㎜) 3 sets
Magnetic drill machine (ø 3~25 ㎜) 4 sets
Tool grinding machine 4 sets

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9. Manufacturing Equipment

Manufacturing Equipment
4 Inspection & Testing Equipments
4.

Type of Equipments Quantity

Charpy Impact Tester (1ea),

Mechanical Test
Universal Testing Machine (1ea) 4ea
Equipment
Hardness Tester (1ea), Steel M-Scope (1ea)

CSI2130 Vibration Analyzers, Sound level Calibrator,

Run in Test
Clamp Meter Digital Tachometer Load Cell,
Measuring 40ea
Push Pull Gauge, Radiation Pyrometer Sound Level
Equipment
Meter, Bavel Protractor

Alloy Analyzer(Niton, Spectro), Borescopes,

Measuring
Coating Thickness Gauge, Surface Profile gauge, 85ea
Equipment
Digimatic Calipers,
Calipers Digital Thermometer

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10. Quality Management

Certificates
▶ ISO 9001 ▶ ISO 14001 ▶ ASME

▶ CWB Certificate ▶ OHSAS 18001

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 11. Reference
Special Material
Quantity
Project User EPC Description Remark
(Bay/Bundle)

Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74

Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48

Yanbu DHT Aramco TR Tube: SB338 24 / 38

Sadara Isocyanates SADARA Daelim Tube : SA789-31803 6 / 10

Low/High Temperature
Quantity
Project User EPC Description Remark
(Bay/Bundle)

Bibiyana Expansion Chevron Foster Wheeler 90 kgf / ㎠ , 450℃(DT) 13 / 13

Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / ㎠ , - 45℃(MDMT) 6/6

KASHAGAN AGIP Petrofac 80 kgf / ㎠ , - 46℃(MDMT) 147 / 284

Note) Reference Records were extracted from experience record

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 11. Reference
High Pressure
Quantity
Project User EPC Description Remark
(Bay/Bundle)
GASCO NGI GASCO SECL 420 kgf / ㎠(DP) , 215℃ 17 / 37

ZCINA-HMD Sonatrach DODSAL 422 kgf / ㎠ , 190℃ 20 / 40

CO2 capture Aramco SECL 265 kgf / ㎠ , 200℃ 2/3

Big Quantity
Quantity
Project User EPC Description Delivery
(Bay/Bundle)
RUCP S-OIL Daelim-Daewoo Tube : SB163-825 102 / 155 Jun. 2017
AL ZOUR KNPC TSHJ Tube : SA179 147 / 177 Apr. 2017
RAPID PETRONAS TR Tube : DS31254 92 / 167 Apr. 2016
NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015
CBDC TAKREER SECL Tube : SA179 142 / 245 Jan. 2014
RMP-2 PETRON Daelim Tube : SA 179 96/159 Mar. 2013
SGD #3 GASCO Saipem Tube : SA 179 132 / 252 Nov. 2012
Shaybah # 1 & # 4 ARAMCO SECL Tube : DS31254 143 / 277 Aug. 2012
RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349 Apr. 2012

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Note) Reference Records were extracted from experience record
12. Clients List

Oil Refineries & Petrochemicals (End-User)

▪ ADCO ▪ Hyundai
H d i Oil Bank
B k ▪ QGC
▪ ADMA-OPCO ▪ IOEC ▪ QP
▪ ADNOC, GASCO ▪ JACOS ▪ Rayong Olefins
▪ Air Liquid ▪ Jurong Aromatics ▪ Reficar
▪ AGIP ▪ Khazahstan Petrochemical Ind. ▪ Reliance Petroleum
▪ ARAMCO ▪ KNPC SADARA
▪ Bahrain Petroleum Co
Co. (BAPCO) ▪ KSC ▪ Sabic
▪ BHP Billiton Petroleum ▪ NIOEC ▪ Samsung Total
▪ BP ▪ Oxy ▪ SEEF
▪ Celanese ▪ PEMEX ▪ Sakhalin Energy
gy
▪ Chevron ▪ PDO ▪ Shell
▪ ConocoPhilips ▪ PDVSA ▪ SK Innovation
▪ CPC ▪ Pertamina ▪ S-Oil
▪ Dow Chemical ▪ Petrobras ▪ Sonatrach
▪ Exxon Mobil ▪ Petronas ▪ TAKREER
▪ Formosa Petroleum Corp. ▪ Petron ▪ TAIF-NK
▪ GS Caltex ( Long-Term Agreement) ▪ Persian Gulf Star Oil ▪ Total
▪ Gazprom ▪ PTT ▪ Tupras
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12. Clients List

Engineering and Construction (EPC)

▪ ABB ▪ Hitachi
Hit hi ▪ MES
▪ Air Liquid ▪ HHI ▪ Petrofac
▪ Aker Solution ▪ HDEC ▪ Prosernat
▪ AMEC ▪ HEC ▪ Saipem
S i
▪ Bechtel ▪ Idemistu Engineering ▪ SECL
▪ CB&I ▪ INITEC ▪ SK E&C
▪ Chiyoda ▪ Jacobs ▪ Sinopec
▪ CTCI corporation ▪ JGC Corporation ▪ SNC Lavalin
▪ DSME ▪ KCC ▪ Tecnimont
▪ Daelim ▪ KBR ▪ Techint
▪ Daewoo E&C ▪ Kobelco ▪ Tecnicas Reunidas
▪ Dodsal ▪ Linde ▪ Technip
▪ ENPPI ▪ Lurgi Engineering ▪ Toyo Eng.
▪ Flour Daniel, Inc. ▪ Man Diesel & Turbo ▪ Worley Parsons
▪ Forster Wheeler ▪ MHI
▪ GS E&C
▪ Gusto B.V

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