mK Cooling Water System ieeeei) Deve a ie Me UMC rT Cooling Water System 40 Outline (OFW Side T/C - Engine side P x 1) 1.0utline The engine cooling water system is divided into two circuits, one the high temperature side circuit to cooling the cylinder liner and cylinder head and the other low temperature side circuit to cool air cooler, LO cooler and other auxiliary equipment Fig. 40-01-1 Cooling water system chart (Remarks) " This is a standard system diagran. Details at each construction have Boon described to the final drawing. 2.Low Temperature Side Cooling Water System The low temperature side cooling water system is cooled by freshwater in the broken line route shown the above-mentioned system chart. The cooling water fed forcefully with the motor pump cools in order of the air cooler, and the lubricating oil cooler. 3.High Temperature Side Cooling Water System The high temperature side cooling water system is cooled by freshwater in the solid line route shown with the above-mentioned system chart. In the high temperature side cooling water system, cooling water pressure- fed by the engine mounted cooling water pump, cools the cylinder liner, cylinder head and branches into two flows; one returns to the CW pump through the temperature regulating valve and the other returns, 4.Cooling Water Pump Both the freshwater cooling water pumps are the centrifugal volute pumps. Both are driven by the engine. 5.Cooling Water Temperature Regulating Valve ‘The cooling water temperature regulating valve uses the direct acting type. The valve keeps the temperature at engine outlet at a constant level. ‘Temperature Setting : 90 + 5 "727mn EnEY26 OPERATION MAN Pee ‘Cooling Water System No. Overhaul of Cooling Water Pump Joatte1 1.Disassembly Disassemble the cooling water pump according to the sequence as numbered in Fig 40-02-1 Fig. 40-02-1. Cooling Water Pump 12 13 15 14 91 1 NFA 646 = Remove the ball bearings 15 & 16 together with the shaft as they are press-fitted to the shaft. 2.Checking & servicing (1) Measure the clearance A between the impeller 7 and casing. If the measurement exceeds the allowable value, replace either part whichever is worn more than the other. (A:04 ~ 1.0 mm) (2) If necessary, replace the mechanical seal 8 and oil seal 17. Do not make a mistake in the incorporating direction. Fig, 40-02-2 Direction of Ol Seal ~) VE. (3) Replace the ball bearings at every 8,000 to 10,000 hours even if their appearance is free from abnormality ‘When press-fiting a bearing to the shaft, apply the load on the inner race of the bearing (4) Replace the bend washer 10 with the new one on every disassembly.Ls et 40 3.Assembly Cooling Water System Overhaul of Cooling Water Pump (1) When incorporating the shaft, be careful not to flaw the lip of the oil seal (2) Tighten the impeller 7 and driving gear nut 9 to the specified torque. yaa EL Part Torque (N-m) Impeller 400 “8 Driving Gear Nut 490 “48 ‘tetas No, Page 40-02a-01 | 22 Assemble the cooling water pump in the sequence reverse to disassembly, paying attention to the following points. aEY26 OPERATION MANUAI Ce Cooling Water System No, Page 40 Overhaul of Cylinder Jacket Cooling Water Thermostat Valves ena 4.0utline These valves are installed at the exit of the cyl. jacket in order to rise the temperature of the jacket water quickly and control its temperature at proper condition. The thermostat is set to keep the water temperature in 85 ~ 95°C at the exit of the engine. Fig. 40-03-1 Cooling Water Thermostat Valve ‘rom Cyl. Head Element Seal pS ftom Cy. Head stom Lock Nut Housing Seal Elomont Dao" Pn to.Cooer L- Body S to CW Pump 2.Disassembly & Assembly (Replacement of Element) 1) 2) @) (4) (5) ©) @ (8) @ (10) (11) (12) Remove the bolts and nuts to disassemble the body. Remove the lock nut and pull out the pin from the stem. Tum the nut on the stem and remove the element. Remove the pin which connect the element and stem. Connect new element to the stem with new pin Remove the pins in the manual controller and replace the stem seal with new one. Install new element seals in the body pasting silicon grease around them, Insert the stem into the body adjusting its hole to face the hole ofthe manual controller. Tum the nut until that the pin hole of the stem comes to the "AUTO" position of the manual controller and set the pin at that positon. Fix the stem with lock nut Install the housing seals in the body pasting silicon grease around them. Tighten the bolts and nuts to assemble the body.Ltt 5 aa ery) Cooling Water System No. Overhaul of Cylinder Jacket Cooling Water Thermostat Valves us0S0) Fig. 40-03-2 Pin position on the manual controller 3.Checking and servicing Check the element according to the following procedures. (1) Check the element with the break ofthe spring or foreign matters on the valve seat surface. (2) Dip the sensing part of the element in the cold/hot water and measure the valve lift. Normal lft from cold condition to hot condition is 9.5 mm, Fig, 40-03-3 Valve lit of Element Lt 9.5mm ‘Sensing Part (3) Ifthe lift of the valve is unsatisfactory, replace the element.Clockwise Rotation Engine fro (AERA | Lah ha db Sc tok ch ad eee Oc 40 MARY TZ GAB) BR Re Parts List of Cooling Water Pump (Fresh Water Side) | 40-51a-01(-ERBEAS A | [ Clockwise Rotation Engine De hd Eick MD ea aici aca Cerys 40 WMAKYZ GAG) BRR iy are Parts List of Cooling Water Pump (Fresh Water Side) | 4o-stao1 | 22 Ho | toe! | tear | Part oy sate Part Wane | Gy | rns fie ead 751695-42102 | CWaRYF (HT XR__| PUMP ASSY,WATERXR | 1 2 151695-42011 | KU Yt BRACKET 1 a | 2 | x | 11695-42020 | y-y oF CASING 1 4|2 151695-42030 | av¢— COVER 1 ist Mla 151695-42041 | Yb (XR SHAFT, XR 1 e| 2 151695-42050 | 4<5 B (XR IMPELER 1 Tails 151695-42060 | 0 YF O-RING 2 e| 2 151695-42490 | AA=AMLY—IL MECHANICAL SEAL 1 9] 2 24311-00980 | 04 1A P 98. 0 | O-RING 1AP-380 1 to | 2 142613-42130 | +4) (TC 456812) | SEAL TC4Sxesxi2.01 | 1 n| 2 24101-06004 | <7 YF (6309) | BALLBEARING 1 wz] 2 24101-062004 | <7 Y>7 (6209) | BALL BEARING i 13] 2 22262-00100 | KAT (7+ 100 _| CIRCLIP 100(H) 1 4] 2 22512-100400 | 7x¥¥-%— 10 X 40 | KEY 10x 40 1 15 | 2 26732-33002 | Fh (RY 33 NUT M33, 1 16 | 2 153623-42490 | AU VHA WASHER, 1 w| 2 26116-10252 | vb 10 X 25 | BOLTMIOX25PLATED | 12 w| 2 23897-02002 | 69759 PF 1/4 | PLUG PFI/4HEX. 6 19 | 2 23414-13000 | s@y> (ZL 13 | GASKET 13, ROUND 6 2 | 1 11695-42450 | 44" (CWP XR GEAR WATER PUMP XR | 1 gt |S 148673-42481 | EL7>yayhy (CWP | PIPE, LEAK DETECT. | 1 22| 2 | x | 148673-4248a | =Lyyyayay (cw-P | PIPE,LEAKDETECT. | 1 a | 2 23941-08000 | AY Y¥F 8-14 | JOINT, 8-14 1 | 1 29297-080121 | AYRAATYA 8X12 | CLAMP, 8X12 1 a4 29414-14000 | AY (ZL 14 | GASKET, 14 2 2eiliet 29864-080000 | a> Y¥T7ALb 8 | BOLT, JOINT 8 1 ati 24921-001600 | 0174 1A G160. 0 | PACKING, Gié00 1 a a ——a Fy 4 & = A - i 6 2 ° ‘it & cs = Ea ES © N > } aR og a & & i x me * ® a) 3 : 3 = = # = z o £ = 5 z z 2 ¥ 2 8 g s 5 2 < = 2 2 5 é40 EY26 bE eh a euro PAKS ADHD RR Parts List of Cooling Water Thermostat Valve No. 151695 Page 40-53a-00 | 22 Ae | toe | Oar | art he, saan Part Mame | | tre ieee 151695-48020 | ALF adXb (AMOT 91F | ELEMENT (ANOT TENP. 91 | 3 a[2 40000-016060 | 024 (AA—F AMOT | O-RING(SKIRT AMOT | 3 5 | 2 | | 4o00c-o16070 | oy27 (xX aMOT | O-RING(COLLAR AMOT | 3 6 [2 40000-016110 | 07 (LN— AMOT | O-RING(LEVER ANOT a 7[4 51695-49480 | 7D GASKET, ASBESTOS 145 | 1 meee 26152-160452 | Hh (RY 16x 45 | BOLT MIOX 45 4ERISA | | Clockwise Rotation Engine #EANIRRAB Operation Manual WAKE (PARRY I~ LF) BBR Parts List of Cooling Water Pipe (Pump ~ Cy! inder) y 1DADEA | [ Clockwise Rotation Engine Leh te me CU PRE SHER No Page 40 MAKE AKL I~LU LS) PRR Parts List of Cooling Water Pipe (Pump ~ Cylinder) | 4°-54200 | 22 Ho | et | tar | Part ho saan Part Wane | Oty | ars 1 1 151695-49251 | CWLY59Hy (P— CYL | PIPE, C/W CONNECTING 1 2 1 23414-120000 | sty4Y (WL 12 GASKET, 12 2 Buliel 20414-17000 | 74D (ZL 17 _| GASKET, 17 1 «[4 zaara-210000 | 8D (RI 21 | GASKET.21 | 5 1 23438-10000 | YY 5K 100X1. 5 | GASKET, 100X15 2 Ele 23887-12002 | 6HIFSF 12 PLUG, 12 2 Tart 23897-03002 | 647759 G 3/8 | PLUG. G 3/8 1 ef 4 23897-040002 | 67757 G 172 | PLUG, G 1/2 1 9 1 133670-28091 | Rb GRY 16X 45 | BOLT, 16x 45 4 10 1 26232-161102 | PIA EALb STUD,BOLT 16X 110 CRYRY 16 X 110 ufa 25732-16002 | FYb GRY 16 NUT, 16 4 12 1 43400-004080 | sty > GASKET 1 13 1 43600-022590 | ¥4"924> 100 A | CHECK VALVE 100A 1ete be CE ee] Tee PMKE BBB No. HOKE SBBR Parts List of Cooling Water Collecting Pipe 40-55a-00 “sane 2EY26 BALAK A Operation Manual PAE EBLE No Page 40 TARE RR Parts List of Cooling Water Collecting Pipe posoe |e Ao | Got | tar | Prt ho saan Part Ware | | aes 1 i, 151623-49380 | AHRIZYY FLANGE, SPECTACLE 6 2 1 151695-49410 | CWLY59AY(AYROUT | PIPE, C/W HEAD OUT 6 3 1 151695-49422 | CwLadgayhy PIPE ASSY, COLLECTING | 4 4 1 151695-49431 | CWYAYA9AY(1,6 | PIPE ASSY, COLLECTING | 2 5 1 11695-49460 | JSYU(CWyagig FLANGE 6 6 1 151695-49450 | A4Y IS YU(CWAY FLANGE, CLOSE 1 Talat 23414-17000 | VDC 17 GASKET, 17 8 8 1 23414-21000 | syYFU(ZL 21 GASKET, 21 6 9 1 23428-440000 | aivviy>44X 1.5 | GASKET, 44X15 12 10 1 23897-030002 | 6A7 757 G 378 | PLUG, G 3/8 8 filet 23897-040002 | 6A7FSFIG172 | PLUGGI/2HEX | 6 12 1 24326-00500 | OF 4D G 50.0 | O-RING 4D G 50 6 \ 13 1 24326-001100 | 0')Y% 4D G110.0 | PACKING, G110.0 12 14 1 24326-01200 | OF 4D G120.0 | PACKING, 6120.0 7 15 1 24375-001100 | WYO 7YFVYF 110 | BACK UP RING 110 12 16 1 26152-160652 | ALK M16 X 65 | BOLT MI6X 65 2 7 1 26206-120302 | #HLk 12x 30 BOLT M12X 30 18 18 1 26206-120652 | Ab 12X 65 BOLT M12X 65 PLATED 12 19 1 26706-120002 | YF 12 NUT, 12 12 20 1 26732-160002 | FYh(RY 16 NUT, 16 a 2 1 151694-49300 | +K—-K(CWLa%I4AY | SUPPORT(CW COLLECT 6 22 1 22133-120000 | #AR(SHe 12 WASHER 12, POLISHED 12 23 S 26206-120252 | AULA M12 xX 25 | BOLT MI2X 25 12Leah I dia bestia ch Md he hcl PMKREIER Wo Page 40 BDA (1/C~ LO/C) (T/ Be FM BO) RAE Parts List of Cooling Water Pipe (Air Cooler ~LO Cooler) | 40-75a.01 | 22 (OFW Side T/C) Al | Fe EB A a] @ fe | tet | der [ert ho sasK Part Wane | Oty | ses x = CWAYYIE(1/C OUT | PIPE ASS'Y, 1/C OUT | Iset 1 1 151695-49511 | CWALY(I1/C OUT | PIPE, WATER I/C OUT 1 2 1 151695-49480 | wy GASKET, 145 3 4 1 26152-160402 | ARLE GRY 16X40 | BOLT, 16 X 40 2 5 1 26152-161402 | L(Y 16 X 140 | BOLT, 16 X 140 2 6 1 26152-160652 | AL RGRY 16X65 | BOLT, 16 X 65 4 7 1 26732-160002 | FY b (AY 16 NUT, 16 4 8 1 23894-04002 | 677357 G 172 | PLUG 6 1/2 1 9 1 23414-17000 | iy (@N 17 X 1. 0 | GASKET, 17 X 1.0 1 10 1 23894-030002 | 6H7 757 _ G 378 | PLUG 6 3/8 1 N 1 23414-21000 | ty+U(@N 21 X 1. 0 | GASKET, 21 X 1.0 1 x 756195-49130 | CWAYY75E(1/C-LO/C | PIPE ASS'Y, 1/C-LO/C | Iset 12 1 11695-49521 | <> K(1/C-LO/C BEND 1 13, 1 151695-49530 | CW AY A(1/C-LO/C | PIPE, C/WATER A 1 4 1 151695-49540 | CW A> B(1/C-LO/C | PIPE, C/WATER B 1 15, 1 151695-49551 | CwAY C(1/C-LO/C | PIPE. C/WATER C 1 16 1 151695-49480 | oy GASKET 145 3 7 1 151695-49490 | iy ey GASKET 145 1 18 1 26152-160402 | A K(RY 16x40 | BOLT, 16 X 40 12 19° 1 26152-16052 | AU K(CRY 16X65 | BOLT, 16 X 65 4 20 1 26152-161402 | AU RGKY 16 X 140 | BOLT, 16 X 140 2 2 1 26232-161602 | PIASKV KRY 16 X 160 | STUD BOLT, 16 X 160 8 22 1 26732-16002 | FYb (RY 16 NUT, 16 8EY26 bbe tk Me eC UE ary BMKE EBB R No. Page 40 WAG (SELL TRE) (1/ RVR) BR Parts List of C.W. Pipe (Mixing) (OFW Side T/c) | 4069200 | 12 Ee ayLet eed 1 FE MA) Seckobicabldbbietan ated MMKE BBR No. Page 40 MIKE (SELL IRE) (1/ RAM) BER Parts List of C.W. Pipe Mixing) (OFW Side 1/¢) | 4069800 | 22 fa | tet | ar | Part to sash Part Mame | Oy | ants 1 1 151695-49480 | ivy GASKET 145 2 2 1 151695-49730 | CWAY (FYF39 IN | PIPE, COOLING WATER 1 3 1 151695-49762 | CWAY (FUFB9KY PIPE, COOLING WATER 1 4 1 23414-160000 | AvY (WIL 16 GASKET 16, ROUND 1 5 1 23414-170000 | yy (WL 17 GASKET 17, ROUND 1 6 1 23414-210000 | tw> (WL 21 PACKING: 3 7 1 23884-160002 | 6A9 FSF 16 PLUG 16 1 8 1 23894-03002 | 6AI FSF G38 PLUG 63/8, HEX. 1 9 1 23894-040002 | 6H2I57 PF 172 | PLUG G1/2, HEX. 3 10 1 26152-160402 | AL b 16x40 BOLT M16 x 40 4 W 1 26152-160452 | Lb (RY 16x45 BOLT M16 x 45 2 12 1 26152-160652 | HL M16x65 BOLT MI6 x 65 3 13 1 26152160752 | #ULb (RY 16x75 BOLT M16 x 75 PLATED | 1 14 1 26152-161702 | Lb M16¢x170 | BOLT MI6 x 170 2 15 1 26732-160002 | Fybk (KY 16 ‘NUT M16. 3 16 1 151695-49100 | CWA» (Iy¥y OUT PIPE COOLING WATER 1 7 1 151695-49110 | CWAY (LO 9-3TIF PIPE COOLING WATER 1 18 1 11695-49120 | CWhY (443-9-F IN | PIPE COOLING WATER 1 19 1 151695-49130 | CWhy (JO99 IN PIPE COOLING WATER 1 20 1 147676-49470 | yy (CW a9 | GASKET 1 a|4 1605-40400 | yD GASKET 145 3 22 1 11695-49480 | yy GASKET 145 a 23 1 26152-160402 | Ab (RY 16x40 BOLT, 16 x 40 4 24 1 26152-160402 | Ab (RY 16x40 BOLT, 16x 40 4 25 1 26152-160652 | Ab (RY 16x65 BOLT, 16x 65 4 26 1 26152-160652 | Ab (RY 16x65 BOLT, 16x 65 4 27 1 26152-161202 | Ab (RY 16x120 | BOLT, 16 x 120 4 28 1 26206-120352 | Kt 12x35 BOLT, 12x 36 2 29 1 26732-160002 | Fyb (AY 16 NUT, 16 4 30 1 26732-160002 | Fyb (AY 16 NUT, 16 4 3 1 26706-120002 | Fyb 12 NUT M12 = eerie