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n°184

electrical
installation
dependability
studies
Sylvie LOGIACO

An ISTG Engineer (Institute


Scientifique et Technique de
Grenoble) graduating in 1987, she
was initially involved in risk analysis
in the chemicals industry ; at
Pechiney, then at Atochem.
With Schneider since 1991, she is
part of the centre of excellence for
Dependability for which she has
carried out a large number of
dependability studies on electrical
and monitoring and control
installations.

E/CT 184 first issued September 1997


glossary

Availability: Hasard analysis: Maintainability:


Percentage of time for which the Based on the functional analysis, this is The aptitude of a system to be repaired
system functions correctly. the analysis of the failures that can quickly.
occur in a system (in practice it is a Reliability:
Dependability:
synonym for «dependability study»). The aptitude of a system to function
Generic term which combines the
independent variables of reliability, Feedback of experience: correctly for as long as possible.
availability, maintainability and Operational reliability data collected Safety:
safety. during failure of equipment in The aptitude of a system to not put
operation. people in danger.

Cahier Technique Merlin Gerin n° 184 / p.2


In both the industrial and tertiary
electrical installation sectors, the quality of power supply is
dependability studies of increasing importance. The quality of
the electricity product, besides
imperfections such as variations in
voltage and harmonic distortion, is
basically characterised by the
availability of the electrical energy.
Loss of power is always annoying, but it
can be particularly penalising for
information systems (computing -
monitoring and control); they can even
contents have disastrous consequences for
certain processes and in certain cases
endanger people's lives.
1. Introduction General p. 4 Dependability studies enable electrical
Dependability studies p. 6 availability requirements to be
2. How a study is carried out The chronological order of incorporated in the choice of electrical
phases p. 9 network to be installed. They also
Expression and analysis of enable two different installation
the requirements p. 9 configurations to be compared ... the
most expensive one is not always
Functional analysis of a system p. 10 better ...
Failure mode analysis p. 11 The aim of this «Cahier Technique» is
Reliability data p. 11 show how dependability studies are
Modelling p. 12 performed: methodology and tools. Two
examples of studies are given: that of
Dependability criteria
an electrical network in a factory and
assessment calculations p. 14
that of the monitoring and control
3. Examples of studies Comparing two electrical system of a high voltage substation.
network configurations in These studies are becoming
a factory p. 15 increasingly easy to perform thanks to
The interest of remote computing «tools».
monitoring and control
in an EHV substation p. 17
4. Dependability tools Dependability study packages p. 20
Modelling tools p. 20
5. Conclusion p. 21
6. Bibliography p. 22

Cahier Technique Merlin Gerin n° 184 / p.3


1. introduction

general
The voltage at the terminals of a current standard EN 50160 low voltage supply
consumer can be affected by frequency 50 Hz ± 1% for 95% of a week
phenomena originating in the distributor's 50 Hz + 4%, - 6% for 100% of a week
network, the electrical installation of a voltage amplitude for each one week period, 95% of the average effective values
subscriber connected to that network or over 10 minutes must be within the range of Un ± 10%
the electrical installation of the user who rapid voltage from 5% to 10% of Un
is suffering the disturbance. variations (4 to 6% in medium voltage)
Disturbances in the electricity voltage drops c amplitude: between 10% and 99% of Un
product (indicative values) most voltage drops are <60% of Un
c the main characteristics of the c duration: between 10 ms and 1 minute,
most voltage drops < 1s
voltage supplied by both the MV and
c number: several tens to 1 thousand per year
LV public distribution network are those
defined by European standard brief loss of power c amplitude: 100% of Un
(indicative values) c duration: up to 3 minutes,
EN 50160. This details the tolerances
70% are less than 1s
that must be guaranteed for both c number: several tens to several hundreds per year
voltage and frequency as well as the
long loss of power c amplitude: 100% of Un
disturbance levels that are usually
(indicative values) c duration: over 3 minutes,
encountered; e.g. harmonic distortion. c number: between 10 and 50 per year
The table in figure 1 details the
standard's recommended values. fig. 1: network disturbances : values found in the standard.
At any moment in time therefore, the
quality of the energy supplied to the
current consumers in an installation can frequency variations and overvoltages is duration of the loss of power that is
be affected by various disturbances, achieved by installing equipment suited acceptable to the installation.
either imposed by the external supply to each case. The design and choice of These studies enable the best suited
network or self-generated within the connection points for such equipment configuration and equipment to be
internal distribution network. are decided by performing detailed determined for the operator's
The operations of current consumers studies that are outside the scope of this requirements. They generally require
that are either independent or federated document (see bibliography). the current consumers or systems to be
in systems are affected by these classed according to their sensitivity
Loss of power
disturbances. level as well as distinguishing between:
For industrial processes and low
c malfunctions and the type and cost of v current consumers that accept
voltage systems this is increasingly
the damage incurred depend both on prolonged stoppage: 1 or more hours
difficult to tolerate since it generates
the type of current consumers and on (non priority),
unacceptable costs.
the installation's criticality level. Thus, a v current consumers accepting
momentary break in supply to a critical c immunity to loss of power requires stoppages of several minutes long
current consumer can have serious dedicated equipment such as (priority),
consequences on the installation's uninterruptible power supplies and v current consumers which must have
operation without it being intrinsically independent generator sets. This the power restored to them after
affected. equipment is generally not enough to several seconds (essential)
resolve all the problems. The network v current consumers not accepting any
c in all cases, a study detailing the
configuration, automatic power break in supply (vital),
effects of the suspected disturbances
restoring control devices, the level of
must be performed. Measures must be As an example, figure 3 shows the
reliability of the equipment, the
taken to limit their consequences. simplified diagram of a network in which
selectivity of protection devices as well
c the table in figure 2 shows the as the maintenance policy, all play an this distinction has been performed:
disturbances that can usually be found important role in reducing and v vital current consumers not tolerating
in electrical networks, their causes and eliminating down time. the slightest break in supply, are
the solutions that are possible to Minimising loss of power requires supplied power through an
reduce their effects. reliability / dependability studies to be uninterruptible power supply.
c the reduction of the effects of performed that take account of all these v power is restored to essential current
harmonics, Flicker, voltage imbalances, factors as well as the frequency and consumers a few seconds after network

Cahier Technique Merlin Gerin n° 184 / p.4


disturbance possible causes main effects possible solutions
frequency c supply network c variation in speed of motors c UPS
variations c grouped operation of c malfunctioning of electronic
independent generators equipment
rapid voltage c supply network c lighting flicker c increasing short circuit power
variations c arc furnace c variation in speed of motors c modifying the installation configuration
c welding machine
c load surge
voltage drops c supply network c extinction of discharge lamps c UPS
c high load c malfunctioning of regulators c increasing short circuit power
demands c speed variation, stopping c modifying the installation configuration
c external and of motors
internal faults c switching of contactors
c disturbances in digital electronics systems
c malfunctioning of power electronics
brief and long c supply network c equipment stoppage c UPS
loss of power c reclosing operations c installation stoppage c independent generators
c internal faults c loss of production c modifying the network configuration
c source switching c switching of contactors c setting up of a maintenance policy
c various malfunctions
voltage c supply network c overheating of motors and alternators c increasing short circuit power
imbalances c many single phase c modifying the network configuration
loads c balancing of single phase loads
c rebalancing devices
overvoltages c lightening c breakdown of equipment c lightening arrestors
c switchgear operation c choice of insulation level
c insulation fault c control of the resistance of earthing electrodes
harmonics c supply network c overheating and damaging of equipment, c increasing short circuit power
c a lot of non linear mainly motors and capacitors c modifying the installation configuration
current consumers c malfunctioning of power electronics c filtering

fig. 2: disturbances in networks, causes, effects and solutions.

failure, as soon as the voltage and grid supply


frequency of the generator set have
stabilised,
G independent source
v power is restored to priority current
consumers once the essential current TR
consumers have been started up,
no back-up load restorable
v power is not restored to non-priority source
current consumers, which accept a long changeover switch
break in power supply, until the external
network is functioning again.
By appropriate selection of the
configuration and the automatic source load shedding backed-up
switching control devices (see. «Cahier
Technique» n°161) we can optimise the UPS
positioning and dimensioning of back
up and replacement supplies in order
to meet operating constraints.
It should be remembered that the
choice of neutral earthing arrangement
is an important factor; it is clearly
established that for current consumers down time: several hours several secs. none several mins.
requiring a high level of availability, it is (high quality)
highly advisable to use the isolated types: non-priority essential vital priority
neutral arrangement since it enables fig. 3: a reliable power supply. Simplified network diagram.
continuity of supply on the occurrence

Cahier Technique Merlin Gerin n°184 /p.5


of an initial insulation fault (see. definitions of the terms used by reliability Scope and features of studies
«Cahiers Techniques» n°172 and specialists, even if everyone knows the c applicational scope:
n°173). definitions of the words: reliable, studies are carried out on all types of
available, maintenance and safety electrical networks, from low voltage to
dependability studies (see fig. 4 and 5). high voltage, and on their monitoring
Before looking at electrical It is also necessary to detail the and control systems.
network dependability studies, it would applicational scope and general The networks may be:
be useful to recap on several features of such studies. v single feeder

dependability: safety: MDT (Mean Down Time):


Dependability is a generic idea that the probability of avoiding an event with the average time for which the system is
measures the quality of service, provided hazardous consequences within a given not available. It includes the time to detect
by a system, so that the user can have time [t1,t2]. the fault, the time for the maintenance
justified confidence in it. Justified failure rate: service team to get to the fault, the time to
confidence is achieved through the probability that a unit loses its ability get the replacement parts for the
quantitative and qualitative analyses of the to accomplish a function during the equipment to be repaired and the time to
various features of the service provided interval [t, t+dt], knowing that it has not repair.
by the system. These features are based failed between [0, t] ; it is written λ(t).
on the probability parameters defined the repair rate:
the equivalent failure rate:
below. the value or a constant failure rate: λeq for the inverse of the mean time to repair.
reliability: which the reliability of the system in time t is FMEA (Failure Modes and Effects
the probability that a unit is able accomplish equal to R(t) - λeq is a «constant Analysis):
a required function, under given conditions, approximation» of λ(t).
this enables the effects to be analysed of the
during a given interval of time [t1,t2] ; written MTTF (Mean Time to Failure): failure of components on the system.
R(t1, t2). the average time of correct operation before
the first failure. model:
availability:
MTBF (Mean Time Between Failure): graphical representation of the combination
the probability that a unit is in a state that
enables it to accomplish a required function the average time between two failures in a of failures found during an FMEA and of
under given conditions and at a given repairable system. their maintenance process.
moment in time, t ; written D(t). MUT (Mean Up Time): undesirable event:
maintainability: the average time of correct operation system failure that must be analysed in
the probability that a given maintenance between two failures in a repairable system. order for the user to feel justified confidence
action can be carried out within a given time MTTR (Mean Time To Repair): in the system. This system failure gauges
[t1, t2]. the average time required to repair. the quality of service,

fig. 4: definitions.

initial start restarting second


failure of work failure
0 time
correct operation waiting repairing correct operation

MTTR

MTTF MDT MUT

MTBF

fig. 5: relations between the various values that characterise the reliability, maintainability and availability of a machine.

Cahier Technique Merlin Gerin n° 184 / p.6


turbo-alternator
G G

a. double line feeder b. double busbars c. loop

fig. 6: network configurations.

preliminary study detailed study


simple
accuracy of 1 single failure type failures divided into families and minimal
assumptions (1 frequency, 1 average duration) according to their effect on the system. configuration
accuracy of the consequences of the failures the consequences of the failures are
modelling are combined into major families analysed in depth.

fig. 7: differences between a preliminary study and an in-depth study.


dependability
criteria
v double feeder (see fig. 6a), this is a pessimistic study generally
v double busbar (see fig. 6b), used to quickly make technical
v loop (see fig 6c), choices
v and with or without reconfiguration or - very detailed studies that take
load shedding. account of as many factors as
c characteristic features of studies: possible. satisfying no new
Taking account of all the of dependability configuration
studies are tailor made to take criteria
account of the expressed operating modes, detailed analysis of
requirements. possible failure modes and their
They are set up in terms of: consequences, modelling the
yes
- accuracy of study, malfunctioning behaviour of the
- type of analysis, system.
- type of dependability criteria, v the types of analysis
v the accuracy of study - design assistance in assessing
(see fig. 7): the dependability criteria fig. 8: design assistance.
- brief or preliminary study: (see fig. 8),

Cahier Technique Merlin Gerin n°184 /p.7


- comparison of configurations (see
fig. 9),
- qualitative configuration analysis.
configuration configuration
v the types of criteria to be quantified A B
(see fig. 10)
- the average number of hours that the
system functions correctly (MUT):
- the average number of hours that the
system functions before not supplying
certain current consumers for the first dependability
time (MTTF) criteria
- the probability of no longer supplying
power to certain current consumers
(availability),
- the average number of failures per configuration
A's dependability
hour during a year (λeq), criteria are nearer the
no chose
- an average repair time (1/µeq), objectives configuration B
- the optimal frequency of preventive configuration B
maintenance,
- the calculation of replacement part yes
kits.
These criteria enable an assessment to
be made of the system's performance chose
level and thus to determine the configuration A
configuration that meets dependability fig. 9: configuration comparison.
criteria without forgetting economic
constraints.
public network generator set we can calculate:

GE - the probability that GE


does not start when power
supply is lost.
- the optimum preventive
maintenance frequency
for the GE.
- the number of minutes
a year that current consumer
n°1 is not supplied.
- the average number of hours
UPS SC* before current consumer
n°2 will no longer have power.

current current
consumer n°1 consumer n°2 * SC= Static contactor

fig. 10 : illustration of dependability assessment criteria.

Cahier Technique Merlin Gerin n° 184 / p.8


2. how a study is carried out

the chronological order of


phases analysis of the customer requirement
Whatever the requirement expressed
by the designer or operator of an criteria to be network points where the system
electrical installation, a dependability assessed criteria wil be assessed specifications
study will include the following phases
(see fig. 11):
c expression and analysis of the
requirements, functional analysis of the system
c functional analysis of the system,
c failure modes analysis, functions and components
involved
c modelling,
c calculation or assessment of
dependability criteria.
In most cases, this procedure must be failure mode analysis search for data
performed several times: - failure rate of components
c twice if we want to compare two possible system - time to repair
layouts, failures - functional frequencies
c n times if we want to determine a
configuration that is adapted to
requirements taking account of
data
technical and economic constraints.
modelling key
assessment of qualitative to perform the
expression and analysis of dependability analysis phase
criteria required
requirements
As discussed at the end of the previous study phase
chapter, the study initiator must detail phase
(see fig. 12): conclusions
c what the study involves ; e.g:
substation monitoring and control, and
data required
provide the design elements that he to perform the
has in his possession. next phase
c the type of request (type of analysis
required), e.g.:
v a demonstration of the confidence fig. 11: the chronological order of phases in performing a dependability study.
level that we can assign to a power
supply for a critical process (orienting
us towards a type of study, types of
expression of determination and classification
criteria to be assessed), requirement of the representative and/or
v the search for objective criteria expressed in terms of strategic current consumers
making technical and economic in the system
analysis possible,
v the determination of the most suitable to target the network points
configuration to meet requirements type of study criteria to be
at which will be calculated
(orienting us towards a type of analysis accuracy assessed
the dependability criteria
analysis),
v support for a specific equipment design.
These points can be combined ; in
other words a company can search for
the configuration best suited to its leading to the carrying out
needs to supply power to a critical of a customised study
process as part of a technical and fig. 12: information required for the study.
economic analysis.

Cahier Technique Merlin Gerin n°184 /p.9


the various current consumers in consideration

office tank cooling oven n°1 oven n°2


heating computers
stoppage possible stoppage possible stoppage possible no break
for 1 hour max. for 3 mins max. for 3 mins max. greater
beyond this: beyond this: beyond this: than 20 ms
loss of tank loss of tank loss of tank beyond this:
minor contents contents contents critical
event disastrous event disastrous event critical event event

process

fig. 13: the availability specifications to be provided by the customer.

Faced with the questions: where, to


supply what, what is the criticality and
the admissible down time, the customer monitoring
must think in terms of, for example, and control
safety and loss of production or
information.
power power
c the risk: GE
supply B supply A
for an insurance company the idea of stand-by normal stand-by
risk corresponds to the seriousness supply
(moral, social or economic) of the event
in question. In terms of loss of
production, the estimate of the risk is
quite simple: the product of the
probability of the occurrence and the
cost of an event gives a good idea of
criticity. The assessment of the risk
enables the price to pay to be MV
calculated: loss of profits, insurance or
optimised electrical installation.
c formalising of requirements MV electrical supply
(see fig. 13): a means of expressing the
requirements involves classifying the
various current consumers according to
the down time that they can withstand
(none, a few seconds, a few minutes, a fig. 14: functional block diagrams.
few hours).
This analysis leads to two complemen- c a behavioural description (see fig. 15)
functional analysis of the tary descriptions of the network: whose aim is to describe the
c one description using functional sequence of the various possible
system block diagrams (see fig. 14), whose states.
Functional analysis describes in both aim is to present the system The main purpose is to identify the
graphical and written terms the role configuration and the functional links events that induce the system to
of the network and/or its constituent between the various parts of the change. The model developed during
parts. system. the course of this analysis notably

Cahier Technique Merlin Gerin n° 184 / p.10


highlights the various reconfiguration
points in the system.
This second analysis enables account
to be taken of functional aspects when
they interact with malfunctional
aspects.
? loss of power supply A

failure mode analysis ! switch to power supply B


This Petri network expresses
This analysis aims to provide: the fact that in the case of loss
c the list of possible failure modes for of power supply A, the network
each of the items identified in the is switched to the power supply B.
If power supply B fails, then the
functional analysis, ? loss of power supply B GE start-up.
c their causes of occurrence (one
cause is enough), ! start-up of GE
c the consequences of these failures
on the system (also called single
events),
c the failure rate associated with each
failure mode as part of a quantitative
study.
fig. 15: behavioural description in the form of a Petri network.
The results are presented in table form
(see fig. 16).
This analysis can be considered as the
first stage of modelling.
functions failure mode causes effects on the system
power supply loss of normal mode c power supply failure switch over to stand-by
reliability data feeder c transformer failure
As part of a quantitative analysis, it is c spurious circuit
necessary to have probability data breaker tripping
for the failure of the system's stand-by loss of stand-by mode c failure of GE in loss of electricity
equipment. in operation operation supply
The probability characteristics are then c spurious circuit
breaker tripping
combined with the failure modes. c transformer failure
These are:
normal mode failure and c GE does not start up
c the failure rate and how it is broken stand-by mode is not c circuit breaker is
down according to the failure mode, available blocked open
c the average time to repair associated
with the frequency of preventive
maintenance (see fig. 17).
fig. 16: failure mode analysis.
Failure rates
Remember that this involves
quantifying the probability that there will
be a failure between [t, t+dt], knowing equipment failure mode failure rate time to
that there has been no failure before t. repair,
Schneider Electric has a database built frequency of
up from several sources: preventive
maintenance
c internal studies and analysis of
equipment returned to the factory after circuit breaker c blocked closed λ1 µ1, —
c spuriously open λ2
failure,
c failure statistics observed by utilities generator set c failure in operation λ4 µ2, 6 months
companies and other manufacturers, c failure on start-up λ5
c reliability data, transformer c failure in operation λ6 µ3, X months
v for non-electronic components:
- IEEE 500 (feedback of experience
from nuclear power stations in the fig. 17: fictive summary of the reliability data required for a study.
USA),

Cahier Technique Merlin Gerin n°184 /p.11


- NPRD91 (feedback of experience teams are present, the frequency of combinations of events determined by
from military and non-military systems preventive maintenance, the type of the analysis of failure modes which, for
in the USA), maintenance contract with suppliers, example, contribute to the loss of
v for electronic equipment, the data is etc. electrical supply for certain current
generally obtained by calculation from consumers and to their repair
The impact of the variation of these
the Military Handbook 217 (F) or from procedures.
maintenance policy-based parameters
reliability data from the National This model enables:
on the system's performance level can
Centre for Telecommunications c discussions with the customer to
be dealt with by a specific analysis.
Studies. validate our understanding of the way
Functional reconfigurations
Some components have a constant the network malfunctions,
In the instance of functional
failure rate (λ) over time throughout a c qualitative analysis of the network
period of their life. In other words the reconfigurations, when functional
performance levels, by the search for
probability of failure is independent of aspects interact with those that are
common modes, of the simplest
time ; this is the case of electronic malfunctional (e.g. in the case of tariff
combinations which contribute to the
components (exponential law). based load shedding) the frequency of
event in question,
Electrotechnical components age, or in these reconfigurations is included in the
c assessment of the network's
other words their failure rate is not modelling process.
performance levels by calculating
constant over time. Data most dependability criteria.
commonly available supposes constant modelling Various techniques are available
rates. The malfunctioning of the network is according to the configuration of the
The use of data that is non-specific to represented by a model. The model is a system being studied, the undesirable
the system being studied and of graphical representation of the events in question, the criteria to be
constant failure rates even if certain
components age is, nonetheless, very
attractive since it enables valid
comparisons to be made between
systems.
The fact of finding a configuration that
is 10 times more reliable than another, peak loss of electrical supply D: circuit breaker
event T: transformer
10 times more available ... means that
PS: power supply
this configuration is ten times better for
the criteria in question ; the relative
value is often more important than the AND
absolute value.
Schneider Electric's reliability
database has the aim of gathering
together as much data as possible.
Validity criteria have been set up to intermediary
GE failure loss power supply
guarantee the quality of the data events
included. We ensure:
c the way that feedback of data was
carried out, on what data it was based,
c the preliminary calculation method OR OR
used, the conditions of use,
temperature, environment, etc
In time, this work provides us with
reliability data to study any installation
base
or to be able to obtain them by event
D T GE D T PS
extrapolation.
The mean times to repair
depend mainly on the company's
maintenance policy. Decisive choices
fig. 18: fault tree modelling. The fact that the GE failure only makes sense if there is loss of
notably include the possibility of EDF supply does not initially appear.
inventory, the times when the repair

Cahier Technique Merlin Gerin n° 184 / p.12


assessed and the assumptions taken
account of in the model(s).
The main modelling techniques
c combination:
λa: frequency at which there is loss power supply
the combining of single events. λb: frequency of GE failure
This is the case of fault tree diagrams µ: frequency of repair
(see fig. 18).
A fault tree diagram breaks down
events into single events. failure of power supply failure of GE's
The immediate causes of the loss of λa λb
electrical supply are therefore sought,
these are intermediary events.
The causes of these intermediary
events are then sought in turn.
The break-down continues in this way status 2
status 1 status 4
power supply
until it becomes impossible or until it correct loss of power
failure/start-up
serves no further purpose. operation supply
of GE's
Terminal events are called basic
events. repair
The breaking down of an event into µ3
causal events is performed using repair
logical operators or so called gates (the µ1
AND gate, the OR gate).
The fault tree diagram in figure 18
expresses the fact that in the given repair
network, there is a total loss of λc loss µ2 status 3
of power failure of
electrical power if there is a loss of power supply
supply, GE's
«power supply» and loss of the GE's do not
do not start up
«generator sets». start up
In this type of modelling exercise, no
account is taken of the fact that the
failure of the generator sets is only
significant if there is loss of «power fig. 19: modelling of malfunctions in the form of a Markov diagram λa, λb and µ are assumed to
supply» beforehand. be constant.
Networks with reconfiguration
possibilities and complex maintenance
strategies are difficult to model using between time t and t+dt. with this modelling technique can only
the fault tree method. The graph in figure 19 shows the fact be applied under these conditions.
c combination and sequential: that the system can have any one of This limit leads us to make
the combining of single events whilst four operating status: assumptions and therefore to represent
taking account of the moment in time - status 1: correct operation, the reality of the situation to a greater
when the events occur. - status 2: failure of «power supply» or lesser extent.
v Markovian type (see fig. 19). and the generator sets have started up, v other types.
This type of model is commonly - status 3: failure of «power supply» The procedure used is generally that of
represented by a graph that shows and the generator sets have not started a Petri network.
the various possible states in the up, The network is represented by places,
system. - status 4: when the generator sets transitions and tokens.
The arrows that link the system states have failed in operation with the power The crossing of a transition via a token
are quantified by rates, which can be supply also failed. corresponds to a possible functional or
the failure rates, the repair rates or the Markovian modelling assumes that the malfunctional system event.
representative operating mode frequencies (or rates), which enable These transitions can be associated
frequencies. passage from one status to another, with any type of probability law.
These rates represent the probability are constant. Simulation is the only way to enable
that the system changes status The calculating algorithms associated calculations to be resolved.

Cahier Technique Merlin Gerin n°184 /p.13


The Pétri network in figure 20 the measurement estimate is related to representing the actual operation of the
represents the various failure modes rare events. system being studied. But in view of the
that the system may be subject to: The modelling of a system using a Petri limits related to simulation, this
- associated with transition n°1 is the network is the model most closely technique is not systematically used.
probability of «power supply failure»,
- associated with transition n°2 is the
probability of the starting up and the
non starting up of the generator sets,
- associated with transition n°3 is the
probability of failure of the generator time to
sets in operation. repair
Criteria used to select a modelling power 1
supply failure
type:
figure 21 shows these modelling time to time to
techniques in table form. repair repair

dependability criteria 2
assessment calculations 1P=probability of P=probability of
start-up of GE's GE's not starting up
Two different techniques can be used.
c analytical resolution:
v for states graphs,
v for fault tree diagrams.
When systems are large or complex,
analytical resolution may be
impossible.
failure of GE's 3
c system component behaviour in operation
simulation (operation or failure):
v for Petri networks,
v for fault tree diagrams.
To achieve accuracy, a large number of
simulations must be carried out and the
calculation time may be prohibitive if fig. 20: modelling using a Petri network.

selection criteria fault tree diagram Markov graph Pétri network


interaction of the resolution impossible or false under certain conditions, suitable
operating mode in depending on the algorithms used resolution can be impossible or false
modelling depending on the algorithm used
numerical dispersion resolution impossible or false under certain conditions, suitable
of data depending on the algorithms used; resolution can be impossible or false
no problem if simulation depending on the algorithm used
the timing of the failures no suitable suitable
is important
estimate involving simulation time which can be suitable simulation time which
rare events prohibitive, no problem in the case can be prohibitive
of analytical resolution
estimate of:
c MUT - suitable suitable
c MTTF suitable suitable suitable
c D(t) - suitable -
c D(∞) suitable (analytical calc.) suitable suitable
c average D at t suitable (simulation) - suitable
c MTTR - suitable suitable
c λeq - suitable suitable

fig. 21: criteria used to select the type of modelling used.

Cahier Technique Merlin Gerin n° 184 / p.14


3. examples of studies

comparing two electrical R1b,…, R6b for plant n° 2 - the probability of losing electrical
network configurations in a R1c,…, R6c for plant n° 3 supply to current consumers n°3.
R1d,…, R6d for plant n° 4 c functional analysis
factory To ensure operation at off-peak times, General considerations concerning the
c presentation of the factory: only one plant is required ; during peak network operation:
A drinking water production plant times, two plants are required. v the site is supplied by two
supplies 100 000 m3/day at off peak c analysis of the enquiry, the independent power supply feeders.
times, 300 jours/year and requirements Two generator sets are there on stand-
200 000 m3/day at peak times, 65 days After two meetings with the customer, by in the case of failure of the power
a year. the specialists have determined: supply feeders,
Production of water is performed using v that the following was required: v in normal operation, the site is
4 production plants, each capable of - a proposal for a new LV electrical supplied by the power supply feeder A.
supplying 100 000 m3/day. network configuration, the configuration If this feeder fails, then the system
Each plant is associated with six of the MV (5.5 kV) should change very switches to power supply feeder B. If
types of current consumers : R1, R2, little, both power supply feeders fail, the
R3, R4, R5 and R6 (pumps, - proof that the proposed layout was at generator sets start up,
disinfectors, etc.) which must work least as good as the old in terms of v there are two levels of production, off-
simultaneously in order to ensure certain dependability criteria. peak and peak. In the case of peak
production (ref. fig. 22). v that the dependability criteria to be production, the power of the generator
The current consumers ensuring the assessed were: sets is not sufficient to ensure
operation of each plant can be - the probability of simultaneously production.
distinguished in the following manner: losing electrical supply to current v the power supply split between current
R1a,…, R6a for plant n° 1 consumers n°1 and n°6, consumers is such that the availability is

power supply A G1 G2 power supply B

MV MV
switchboard 1 switchboard 2

20 kV 20 kV
T1 T2
5,5 kV 5,5 kV

5,5 kV 5,5 kV 5,5 kV 5,5 kV


T3 T4 T5 T6
400 V 400 V 400 V 400 V

JDB3 JDB4 JDB5 JDB6

R6a......R6d R5a......R5d R4a......R4d R3a......R3d R2a......R2d R1a......R1d

fig. 22: functional diagram of the original installation. Certain penalising common modes are not shown.

Cahier Technique Merlin Gerin n°184 /p.15


not very good. Thus, for example a fault in the old network, there are failures that
on the busbar JDB3 knocks out all contribute directly to the loss of electrical
current consumers of type R5 and R6. power supply. power power
GE1 GE2
supply A supply B
Production is stopped and no other plant If this system only worked in off-peak
can operate, conditions, this ratio would be virtually
v the existing electrical network was the same since the system works mostly
such that that there were common in off-peak conditions, thus explaining its
MV MV
mode busbars. A short circuit across preponderance in the overall result.
switchboard 1 switchboard 2
these busbars made any If the system only works in peak
20 kV 20 kV
reconfigurations inoperative. conditions, it is around 50 times more
The probability of a busbar short circuit probable to lose electrical supply to T1 T2
is low, but since the system had high current consumers 1 and 6 with the old 5,5 kV 5,5 kV
reconfiguring possibilities this failure network. In the case of peak conditions,
mode becomes preponderant. The it is MV related faults that predominate
common modes occur at coupling level, and this part of the network cannot be
during reconfigurations involving changed very much.
transformer T4. v on the frequency of loss of supply to
v for the new network, the current current consumers n°1 and 6:
consumers have been separated so - off-peak operation 22
that it is possible to supply off-peak - peak operation 21 5,5 kV
demand with the current consumers - overall 21
associated with one single transformer v on the frequency of loss of supply to 400 V
and peak demand with the current current consumers n°3: plant n°1
consumers associated with two - off-peak operation 18
transformers. - peak operation 21 R1a R2a...................R6a
Figure 23 presents the proposed - overall 20
network layout and figure 24 its The improved performance of the new
functional analysis. network is less pronounced in terms of
c results analysis frequency of failure.
Calculation parameters used in a 5,5 kV
The improvement in results obtained
probability of unavailability are the
with the proposed network is
frequency of failure and the time to
highlighted by giving the improvement 400 V
repair. The failures which directly
ratios, with the existing network being plant n°2
contribute to the loss of power have an
used as a reference.
effect on the unavailability time which is
Besides the probabilities of the proportional to their time to repair. R1b R2b...................R6b
simultaneous loss of current consumers The new network makes it possible for
1 and 6 and the loss of current background preventive maintenance to
consumers 3, we have assessed their be carried, in other words without
frequency of loss. Also calculated : the interrupting the plant's normal
optimum maintenance frequency for the operation. 5,5 kV
generator sets and the contribution of
c additional assessments
the MV and LV networks to the
It seemed interesting to assess some 400 V
undesirable events.
additional criteria to compare the two plant n°3
Here are the obtained improvements : configurations.
v on the relative probability of v the relative probability of losing peak R1c R2c...................R6c
simultaneously losing supply to current operating conditions
consumers n° 1 and 6: In the case of peak operating
- off-peak operation 110 conditions, the economic stakes are
- peak operation 55 high. The criteria assessed above do
- overall 105 not measure this risk. It is entirely 5,5 kV
v on the relative probability of losing feasible to lose peak production even
supply to current consumers n° 3: with current consumers 1, 6 and 3
- off-peak operation 99 supplied power. 400 V
- peak operation 54 The probability of losing peak operation plant n°4
- overall 97 is four times less with the new network.
R1d R2d...................R6d
Overall, the probability of losing electrical The improvement is less pronounced
supply to current consumers n°1 and 6 is than the other calculated criteria, since fig. 23: functional diagram of the new
100 times greater with the old network the main failures occur in the MV part configuration.
than with the proposed network. Indeed, which remains unmodified.

Cahier Technique Merlin Gerin n° 184 / p.16


power supply generator power supply
A sets B

transformer transformer
20 kV/5.5 kV 20 kV/5.5 kV

current current
protection coupling protection
consumers consumers
devices devices
n°7 n°7

current current
consumers T5 T3 T6 T4 consumers
n°8 n°8

current current current current


consumers consumers consumers consumers
n°6a, 5a, 4a n°6b, 5b, 4b n°6c, 5c, 4c n°6d, 5d, 4d
3a, 2a, 1a 3b, 2b, 1b 3c, 2c, 1c 3d, 2d, 1d

fig. 24: functional analysis of the new configuration.

v the optimum preventive maintenance


P(failure when
frequency power down)
The graph resulting from the
calculations (see fig. 25) shows the
impact of preventive maintenance
frequency of the generator sets on the
probability that they will be available
when they are required.
For a maintenance frequency of
6 months, the graph shows that there is 1 month 6 months 1 year 2 years 5 years
a trough in the probability of unavailability fig. 25: unavailability of a generator set when power is down as a function of the periodicity of
in the event of a loss of power. maintenance.
v contribution of the MV and LV parts to
the undesirable events for the proposed
network. the interest of remote preliminary study had to determine
The MV part has a much higher which configuration would enable the
monitoring and control in achievement of dependability
contribution than the LV part (around
99.9% compared with 0.1%). an EHV substation objectives that had been set by the
Since the MV network has not been c analysis of the enquiry, the customer in terms of the loss of
modified, its preventive maintenance requirements monitoring and control.
must be optimised ; moreover, it would Schneider is carrying out preliminary The objective was to determine
be greatly preferable to have a quality dependability studies as part of an whether it was necessary to
monitoring and control system on the export monitoring and control offer for incorporate a stand-by remote work
MV network. an EHV substation. The following station.

Cahier Technique Merlin Gerin n°184 /p.17


work station

console

level 2
communication

network

communication 4 PLC's* communication

sorties
on/off
TORoutputs on/off outputs level 1

central
unité centrale entrées TOR
on/off inputs central on/off inputs
processor processor

entrées
analogical
analogiques
inputs analogical inputs
automate
PLC* (*Programmable Logic Controller) PLC*

fig. 26: base monitoring and control configuration of an EHV substation.

to level 3

work station link

central
processor
console level 2

communication communication

network

communication 4 PLC's* communication

sorties
on/off
TORoutputs on/off outputs
level 1

central
unité centrale entrées TOR
on/off inputs central on/off inputs
processor processor

entrées analogiques
analogical inputs analogical inputs

automate
PLC* (*Programmable Logic Controller) PLC*

fig. 27: monitoring and control configuration of an EHV substation with access and remote work station.

Cahier Technique Merlin Gerin n° 184 / p.18


c functional analysis
The monitoring and control of the EHV MDT for equipment of type n MDT for equipment of type s
substation in question includes:
hypothesis 1 1 hour 3 hours
v four plc's which acquire datas on the
status of the substation's hypothesis 2 4 hours 12 hours
electrotechnical equipment and which fig. 28: two hypotheses for the average time to repair.
pass on the control orders (level 1),
v a work station enabling visualisation
of the substation's status and the objective
sending of control orders (level 2),
v and possibly, a remote work station. base solution:
The remote workstation is therefore on
stand-by with respect to the analogic inputs
substation's own work station.
Figure 26 shows the basic solution
corresponding to one single level 2
work station.
Figure 27 shows the solution with a link on/off inputs/outputs
to a remote work station.
c results analysis
the selected monitoring and control
system must have a probability of common modes
unavailability of less than 10-4 at
t=1200 hours. This means the
equipment must be non-functional for
less than 7 minutes over 1200 hours of
operation (50 days).
The undesirable event - loss of solution with link to level 3:
monitoring and control - has been
broken down into three undesirable analogic inputs
events corresponding to calculations of:
v the probability of totally losing
monitoring and control (common mode),
v the probability of losing at least on/off hypothesis 1
information, on/off inputs/outputs
hypothesis 2
v the probability of losing at least
analogic information,
or in other words three calculations for
each configuration. common modes
The equipment is divided into two
classes:
v equipment for which we have 0 1E-4 2E-4 3E-4 4E-4 5E-4 6E-4
replacement parts (n),
unavailability at t = 1200 h
v equipment for which we do not have
replacement parts (s). fig. 29: bar chart of the unavailability of the two solutions (the orange line corresponds to the
Two calculations are performed for each objective to be achieved, it is achieved if the bar chart is to the left of the line).
undesirable event, to show the impact of
the choice of the average repair time on As figure 29 shows; achieved for on/off inputs and the
the end result (see fig. 28). v the solution without the remote common modes ; but the probability of
Hypothesis 2 is the most realistic one; station does not enable the required losing at least one analogic input
it is these times that will be taken into availability to be achieved, remains greater than the target objective.
account to choose between the two v the solution with remote monitoring
solutions. and control enables the objectives to be

Cahier Technique Merlin Gerin n°184 /p.19


4. dependability tools

dependability study
packages tool modelling calculation main features
Certain tools automatically generate a name technique resolution technique
dependability study from the functional Adélia fault tree c analytical tool developed by Schneider Electric
analysis of the system and the failure c simulation to model the malfunctions in
electrical network components. It
modes of its components.
integrates an electrical network
A model is generated which enables malfunction database. The
evaluation of the dependability criteria. description of the network and of the
These tools are useful for complex undesirable event automatically
systems and/or repetitive systems. generates the corresponding
They enable a database to be created fault tree.
on the failure modes of the components Sofia fault tree c analytical tool developed by SGTE Sofrenten.
and on the consequences of these (logical polynomial) Automatic generation of a fault
tree and associated FMEA, by a
failures when possible. (see. fig. 30).
functional description of the system
and the creation of an associated
modelling tools malfunction database.

Two types of tools (see. fig. 31): fig. 30 : two types of tools regularly used by Schneider Electri for dependability study.
c simulation tools,
c analytical calculation tools.
modelling type simulation tool analytical calculation tool
Comment: a Markov graph can very
easily be transformed into a Pétri Markov graph super Cab
developed by ELF AQUITAINE
network and be used for simulation. As
opposed to a Pétri network, a graph Petri network MOCA-RD
developed by Microcab
can be associated, but in this case the
transitions must be «Markovised»: in a fig. 31: the modelling tools.
Markov graph the frequency of
occurrence of the transitions are
necessarily constant.
Schneider currently has a PC graphical
interface called PCDM which
automatically generates the file defining
the Markov graph or the Pétri network
that has been drawn (ref. fig. 32).
This provides time savings and
improved reliability of data entry.
The Petri network modelling technique
is that which currently best approaches
the real behaviour of the system. The
acceleration of the simulation of Petri
networks, notably using MOCA-RP
software, is the subject of a thesis
whose initial findings have been
presented at the ESREL 96 congress
(European Safety Reliability).
In the near future, the use of Petri
networks will no longer be limited by
the simulation time they require.

fig. 32: PCDM graphical interface - Markov graph.

Cahier Technique Merlin Gerin n° 184 / p.20


5. conclusion

Dependability can be broken down in Requirements have progressed in c of the monitoring and control system,
terms of: terms of quality of electricity supply. c of the maintenance policy.
c safety, Taking account of the considerable They enable solutions to be chosen
c reliability, improvements that have been made in that are tailored to achieve the required
c availability, methods and equipment, users are availability threshold as cost effectively
c maintainability. entitled today to demand a high level of as possible.
Safety requirements initially imposed availability. Often the study can be limited to a key
dependability studies on hazardous To achieve this objective with justified point in the installation, responsible for
applications : rail and air transport, confidence, dependability studies are the major part of the global
nuclear power stations, etc. If we add necessary. unavailability.
the requirements of reliability, They enable optimisation of In many cases, it is interesting to call in
availability and maintainability, many c the configuration of the electrical a specialist. The advice they may
other sectors are concerned. network, provide could prove decisive.

Cahier Technique Merlin Gerin n°184 /p.21


bibliography

Standards Miscellaneous publications c Automatic transfering of power


c IEC 50: International electrotechnical [1] «Fiabilité des systèmes» supplies in HV and LV networks
vocabulary - general index. A. Pagès et M. Gondran Cahier Technique n° 161
Eyrolles 1983 G. THOMASSET
c IEC 271/UTE C 20310: List of basic
terms, definitions and related [2] «Sûreté de fonctionnement des c Energy-based discrimination
mathematics for reliability. systèmes industriels» for LV protective devices,
A. Villemeur Cahier Technique n° CT167
c IEC 300: Reliability and
Eyrolles 1988 R. MOREL, M. SERPINET
maintainability management.
[3] Recueils de données de fiabilité : c Dependability of MV and HV
c IEC 305/UTE C20321 à 327:
protective devices,
Characteristics of string insulator units c Military Handbook 217 F Cahier Technique n° 175
of the cap and pin type. Department of Defense (US) M. LEMAIRE
c IEC 362: Guide for the collection of c Recueil de données de fiabilité du
reliability, availability and maintainability CNET(Centre National d’Etudes des
data from field performance of Télécommunications) Schneider's participation in various
electronic items. 1993 working groups
c IEC 671: Periodic tests and c IEEE 493 et 500 (Institute of c statistical group of IEC committee 56
monitoring of the protection system of Electrical and Electronics Engineers) (reliability standards),
nuclear reactors. 1980 et 1984 c software dependability with the
c IEC 706/X 60310 and 60312: Guide c IEEE Guide to the collection and European EWICS-T7 group : computer
on maintainability of equipment. presentation of electronic sensing and critical applications,
c IEC 812/X 60510: Analysis component, and mechanical equipment c groupe de travail de l’AFCET sur la
techniques for system reliability - reliability data for nuclear-power sûreté de fonctionnement des
Procedure for failure mode and effects generating stations systèmes informatiques,
analysis (FMEA). c Document NPRD91 (Nonelectronics c participation à la mise à jour du
c CEI 863/X 60520 : Prévision des Parts Reliability Data) recueil de fiabilité du CNET,
caractéristiques de fiabilité, du Reliability Analysis Center c IFIP working group 10.4. Dependable
maintenabilité et disponibilité. (Department of Defense US) computing.
c IEC 880: Software for computers in 1991
the safety systems of nuclear power [4] Recommandations:
stations.
c MIL-STD 882 B
c IEC 987: Programmed digital
c MIL-STD 1623
computers important to safety for
nuclear power stations.
c IEC 1165: Application of Markov Merlin Gerin Cahier Techniques
techniques. c Méthode de développement d’un
c IEC 1226: Nuclear power plants ; logiciel de sûreté
instrumentation and control systems Cahier Technique n° 117 -
important for safety ; classification. A. JOURDIL et R. GALERA 1982
c NF C 71-011 : Sûreté de c Introduction to dependability design,
fonctionnement des logiciels - Cahier Technique n° 144
Généralité P. BONNEFOI
c NF C 71-012 : Sûreté de c Sûreté et distribution électrique
fonctionnement des logiciels - Cahier Technique n° 148 - G. GATINE
Contraintes sur le logiciel. c High availability and LV switchboards,
c NF C 71-013 : Sûreté de Cahier Technique n° 156
fonctionnement des logiciels - O. BOUJU
Méthodes appropriées aux analyses de
sécurité.

Cahier Technique Merlin Gerin n° 184 / p.22


Cahier Technique Merlin Gerin n°184 /p.23
Real.: Sodipe - Valence
Cahier Technique Merlin Gerin n° 184 / p.24 DTE - 09-97 - 1500 - Printing: CLERC

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