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Waste Management xxx (2017) xxx–xxx

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Waste Management
journal homepage: www.elsevier.com/locate/wasman

A spent coffee grounds based biorefinery for the production of biofuels,


biopolymers, antioxidants and biocomposites
Sanjib Kumar Karmee
School of Chemical and Minerals Engineering, North-West University, Potchefstroom Campus, Private Bag X6001, Potchefstroom 2520, South Africa

a r t i c l e i n f o a b s t r a c t

Article history: Spent coffee grounds are composed of lipid, carbohydrates, carbonaceous, and nitrogen containing com-
Received 3 March 2017 pounds among others. Using n-hexane and n-hexane/isopropanol mixture highest oil yield was achived
Revised 26 September 2017 during soxhlet extraction of oil from spent coffee grounds. Alternatively, supercritical carbon dioxide can
Accepted 25 October 2017
be employed as a green solvent for the extraction of oil. Using advanced chemical and biotechnological
Available online xxxx
methods, spent coffee grounds are converted to various biofuels such as, biodiesel, renewable diesel,
bioethanol, bioethers, bio-oil, biochar, and biogas. The in-situ transesterification of spent coffee grounds
Keywords:
was carried out in a large scale (4 kg), which led to 80–83% biodiesel yield. In addition, a large number of
Spent coffee grounds
Biofuels
value added and diversified products viz. polyhydroxyalkanoates, biosorbent, activated carbon, polyol,
Biorefinery polyurethane foam, carotenoid, phenolic antioxidants, and green composite are obtained from spent cof-
Waste valorization fee grounds. The principles of circular economy are applied to develop a sustanaible biorefinery based on
Circular economy valorisation of spent coffee grounds.
Ó 2017 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
2. Chemical composition of spent coffee grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3. Valorization of spent coffee grounds to biofuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.1. Extraction of oil from spent coffee grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.2. Biodiesel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.2.1. Base and acid catalysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.2.2. Lipase catalysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.2.3. Ultrasound-assisted biodiesel production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.2.4. In-situ biodiesel preparation from spent coffee grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.3. Renewable diesel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.4. Bioethanol and bioethers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.5. Bio-oil and biochar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3.6. Biogas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4. Biopolymer, carotenoid, biosorbent, antioxidant, and biocomposite from spent coffee grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
5. A sustainable biorefinery based on spent coffee grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
6. Future prospects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
7. Spent coffee grounds management using circular economy and policy considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
8. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00

E-mail address: sanjibkarmee@gmail.com

https://doi.org/10.1016/j.wasman.2017.10.042
0956-053X/Ó 2017 Elsevier Ltd. All rights reserved.

Please cite this article in press as: Karmee, S.K. A spent coffee grounds based biorefinery for the production of biofuels, biopolymers, antioxidants and bio-
composites. Waste Management (2017), https://doi.org/10.1016/j.wasman.2017.10.042
2 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

1. Introduction be converted to biofuels and value added products such as, food
additives, polyhydroxyalkanoates, carotenoids, biosorbents, acti-
Coffee is an essential agricultural product and a widely con- vated carbons, polyols, polyurethane foams, phenolic antioxidants,
sumed drink. Brazil, Vietnam, Colombia, Indonesia, Ethiopia, India, composites, and nutraceuticals. In addition, biological treatment of
and Honduras are primary producers of coffee beans (Fig. 1) (ICO, organic wastes, namely composting can be used as a method for
2016). International coffee organization (ICO) data shows that spent coffee grounds valorisation.
80% of the coffee produced globally comes from ten countries. Bra- Currently, the circular economy concept is becoming an integral
zil alone produces 2,859,502 tonnes of coffee every year and it is part of industrial green technological processes. In this regard, var-
also a major coffee exporting country (Figs. 1 and 2) (ICO, 2016). ious companies are undertaking efforts for the utilization of spent
Statistical evaluation reveal that around 50% of coffee produced coffee grounds as a resource for fuels, biopolymers, biosorbents,
worldwide is used for drinking purposes (Ramalakshmi et al., activated carbons, polyols, polyurethane foams, carotenoids,
2009). During ‘fruit to cup’ transformation of coffee beans, the pro- antioxidants, and composites production.
cessing and utilization steps generate huge quantities of wastes, Conversion of spent coffee grounds to biofuels and value added
such as coffee silver skin and spent coffee grounds (Mussatto products is gaining importance from the point of view of sustain-
et al., 2011a, 2011b). According to Murthy and Naidu (2012) able waste management policy (Mussatto et al. (2011a, 2011b);
around 650 kg of spent coffee grounds is produced from 1 ton of Campos-Vega et al., 2015). As a result, multiple research groups
green coffee beans. Furthermore, during the preparation of 1 kg are engaged in complete valorisation of spent coffee grounds, since
of soluble coffee approximately 2 kg of wet spent coffee grounds it contains high quantities of carbohydrate, oil, carbon, and nitro-
are obtained (Pfluger, 1975). In 2014 around nine million tonnes gen containing substances (Oliveira et al., 2008; Vardon et al.,
of spent coffee grounds were dumped in landfills. The life cycle 2013; Kondamudi et al., 2008; Speer and Kölling-Speer (2006);
assessment of coffee shows formation of coffee waste and spent Jenkins et al., 2014). The oil and carbohydrate containing portions
coffee grounds (Salomone, 2003, Fig. 3.) can be converted to biodiesel and bioethanol. Furthermore, using
In the above context, spent coffee grounds are a nonedible pyrolysis, spent coffee grounds can be converted to bio-oil.
resource, which is not entering into food chain. Therefore, it will In this article, technical feasibility of producing biofuel and
not impact food prices. The generated spent coffee grounds can value added products from spent coffee grounds is evaluated.

Guatemala
Mexico
Uganda
Honduras
India
Ethiopia
Indonesia
Coloumbia
Vietnam
Brazil
0 500000 1000000 1500000 2000000 2500000 3000000
Tons/ Year
Fig. 1. World’s major coffee producing countries (ICO, 2016).

Guatemala
Peru
Uganda
Honduras
India
Ethiopia
Indonesia
Coloumbia
Vietnam
Brazil
0 500000 1000000 1500000 2000000
Tons/ year
Fig. 2. World’s major coffee exporting nations (ICO, 2016).

Please cite this article in press as: Karmee, S.K. A spent coffee grounds based biorefinery for the production of biofuels, biopolymers, antioxidants and bio-
composites. Waste Management (2017), https://doi.org/10.1016/j.wasman.2017.10.042
S.K. Karmee / Waste Management xxx (2017) xxx–xxx 3

Fig. 3. Coffee life cycle shows formation of coffee waste and spent coffee grounds. (adapted from Salomone, 2003).

Additionally, industrial viability of selected processes is examined.


Furthermore, a biorefinery based on spent coffee grounds and pro- Arabinose
spects of utilising spent coffee grounds by applying circular econ-
omy concept are presented.
Glucose

2. Chemical composition of spent coffee grounds


Galactose
The chemical composition of spent coffee grounds is dependent
on the types of coffee plants, geographic location where coffee
plants are cultivated, age of coffee plant, climate of the place and Mannose
soil conditions of the region (Murthy and Naidu, 2012; Jenkins
0 5 10 15 20 25 30 35 40
et al., 2014). Analysis of spent coffee grounds shows that it contain
lipid, carbohydrate (cellulosic biomass), non-protein nitrogen and %
other carbon containing materials (Fig. 4) (Oliveira et al., 2008;
Fig. 5. Different types of sugars in spent coffee grounds (Ballesteros et al., 2014).

Behenic acid (C22:0)


Eicosenoic acid (C20:1)
Arachidic acid (20:0)
α-Linolenic acid (18:3)
Linoleic acid (18:2)
Oleic acid (18:1)
Stearic acid (18:0)
Palmic acid (16:0)
0 10 20 30 40 50
%

Fig. 4. Chemical composition of spent coffee grounds (g/100g dry material, Fig. 6. Fatty acid profile of lipids extracted from spent coffee grounds (Vardon et al.,
Ballesteros et al., 2014). 2013).

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composites. Waste Management (2017), https://doi.org/10.1016/j.wasman.2017.10.042
4 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

Fig. 7. Production of bioethanol, biodiesel, bio-oil, biochar, renewable diesel, and biogas from spent coffee grounds.

Kondamudi et al., 2008; Vardon et al., 2013; Pujola et al., 2013; et al., 2016). However, some of the nonedible biofuel crops require
Ballesteros et al., 2014). Spent coffee grounds are composed of dif- resources, such as, water, fertilizer, and land for cultivation. These
ferent types of sugars, namely, mannose, galactose, glucose, and have led to more controversies, since some policy makers describ-
arabinose (Fig. 5). The lipid extracted from spent coffee grounds ing growing of biofuel crops as a ‘‘crime against humanity”
is analysed to determine the fatty acid profile, which predomi- (Mathews, 2008). To avoid these negative issues, application of
nantly contain linoleic and palmitic acid (Fig. 6). Therefore, organic waste materials, namely, food waste and spent coffee
researchers are working on the conversion of spent coffee to biofu- grounds for biofuel production is paramount (Karmee, 2016a,
els and other value added compounds (Fig. 7) (Caetano et al., 2012; 2016b; Karmee, 2017). In this regard, spent coffee grounds are
Zuorro and Lavecchia, 2012; Caetano et al., 2013; Mahmood and industrially utilised as a fuel in boilers because of its high calorific
Hussain, 2010; Burton et al., 2010; Al-Hamamre et al., 2012; value (Silva et al., 1998, Table 1).
Calixto et al., 2011).

3.1. Extraction of oil from spent coffee grounds


3. Valorization of spent coffee grounds to biofuels
The amount of oil in the spent coffee grounds is dependent on
Environmental pollution in combination with depletion of fossil the type of coffee (Jenkins et al., 2014). Spent coffee grounds con-
fuels are driving researchers to perform cutting edge research on tain around 7–15% oil (Jenkins et al., 2014; Kondamudi et al.,
alternative energy. So far, various types of edible feedstocks are 2008). Other feedstocks used for biodiesel preparation such as
explored for the preparation of biofuels (Gui et al., 2008; Nigam rapeseed, palm and soybean contain 20–50% oil (Gui et al., 2008).
and Singh, 2011; Issariyakul and Dalai, 2014; Favaro et al., 2015). This data clearly indicates that spent coffee oil is a potential biofuel
However, use of edible feedstocks for biofuel production has a feedstock (Table 2, Kondamudi et al., 2008; Alleman and
direct impact on food prices, generating food versus fuel debate McCormick, 2007).
(Mathews, 2008; Koizumi, 2015). Alternatively, nonedible feed- Three different methods: conventional, soxhlet and
stocks are being exploited for biofuel production (Karmee et al., supercritical-extraction are used to extract oil from spent coffee
2004; Karmee and Chadha, 2005; Karmee et al., 2006; Wang grounds (Fig. 8). For conventional extraction, spent coffee grounds
et al., 2013; Cripwell et al., 2015; Barik and Murugan, 2015; Shah are mixed with n-hexane or diethyl ether, then, it is stirred vigor-
ously, and transferred into a separating funnel. The combined
organic layer is decanted and evaporated under reduced pressure
Table 1
to obtain the oil. Soxhlet extraction was found to be more effective
Heat value of spent coffee grounds and other biomass residues. than the conventional extraction process (Table 3). Banerjee et al.
extracted coffee oil using n-hexane under reflux condition, which
Biomass Heat value Reference
gave 6% oil; whereas, soxhlet extraction gave 14% oil yield
kcal/kg dry kJ/kg dry (Banerjee et al., 2013). The main limitation of such methods is
Rice husks 3805.3 15906.1 Kumar et al. (1984) the use of volatile organic solvents, which are harmful towards
Coconut fibre 4707.8 19678.7 Kumar et al. (1984) environment and human health (Table 3). Thus, development of
Wheat straw 4185.0 17493.3 Kumar et al. (1984)
green extraction methods is necessary.
Wood 5450.0 22781.0 Anon (1971)
Spent coffee grounds 5960.0 24912.8 Anon (1971) In the above context, supercritical fluids, particularly supercrit-
ical carbon dioxide (scCO2) is used as a green solvent for chemical

Table 2
Comparison of spent coffee oil with other low-cost nonedible feedstocks.

Feedstock Amount (million liter/ Comments Biodiesel production methodsa


year)
Tallow, brown grease, pork 20.81 Feedstocks are derived from wastes, less expensive and shows Two step: E followed by TE
fat, oxidative stability.High sulfur and FFA content.Not easily
lard, fish oil, poultry fat acessable. Purification of feedstock is required.
Waste cooking oil 10.59 Feedstock is derived from waste, less expensive and easily Two step: E followed by TE.
available.High FFA.
Coffee oil 11.05 Fedstock is derived from spent coffee grounds and defective coffee Single step: TE.Two step: E followed by
beans, less expensive with high stability.Efficient oil extraction TE.
methods from spent coffee grounds is required.
a
For high free fatty acid (FFA) containing feedstocks two step method viz esterification (E) followed by transesterification (TE) is required. However, using lipases both
esterification (E) and transesterification (TE) can be carried out in one-pot.

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S.K. Karmee / Waste Management xxx (2017) xxx–xxx 5

Fig. 8. Different methods for the extraction of oil from spent coffee grounds.

Table 3
Soxhlet extraction of oil from spent coffee grounds using organic solvents.

Solvent Dielectric Solvent to SCG ratio Time/ Oil Toxicity Reference


constant (e) (ml g-1) h yield/%
n-hexane 1.88 4.16 0.5 15.28 CNS effect Al-Hamamre et al.
(2012)
n-hexane 1.88 8 6 19.73 CNS effect Haile et al. (2013)
n-hexane 1.88 15 6 10.95 CNS effect Yordanov et al.
(2013)
Petroleum ether 2.0 – 6 12.5 CNS effects, Respiratory and digestive systems Cruz et al. (2012)
toxicities
n-pentane 1.84 4.16 0.5 15.18 Can irritate nose and throat; vomiting and Al-Hamamre et al.
nausea. (2012)
n-hexane 1.88 3 1 13.4 CNS effect Calixto et al. (2011)
Toluene 2.38 4.16 0.5 14.32 CNS effects and and electrolyte imbalances Al-Hamamre et al.
(2012)
Chloroform 4.81 4.16 0.5 8.60 Unconsciousness, CNS depression, and Al-Hamamre et al.
carcinogenic. (2012)
n-hexane/ isopropanol – 20 3 21.5 CNS effects Caetano et al.
(50:50, vol/vol) (2012)
Acetone 21 4.16 0.5 12.92 CNS effects, and unconsciousness. Al-Hamamre et al.
(2012)
Isopropanol 18 4.16 0.5 11.43 Neurotoxicity, eye and skin irritant. Al-Hamamre et al.
(2012)
Ethanol 30 4.16 0.5 11.90 Anti-foaming agent in the lungs, and low order of Al-Hamamre et al.
acute toxicity. (2012)

reactions and extraction purposes (Karmee et al., 2008; Karmee alyzed esterification was carried out to bring down the acid value
et al., 2014; Karmee et al., 2010; Karmee et al., 2009) (Fig. 8.). scCO2 of oil. Subsequently, the resulting mixture was transesterified to
is a nonpolar solvent. Its solvent properties can be adjusted by biodiesel in 82% w/w yield (Haile, 2014). Furthermore, oil extracted
changing pressure and temperature to extract oil from spent coffee from defective coffee beans was converted to biodiesel via NaOH
grounds (Fig. 8) (Julio and Araujo, 2006; Couto et al., 2009; Calixto catalyzed transesterification using methanol and ethanol as acyl
et al., 2011; Akgün et al., 2014.). Couto et al. reported that using acceptors (Oliveira et al., 2008). The maximum biodiesel yield
scCO2, up to 15.4 g of oil is extracted from 100 g of dry spent coffee was 73% (Oliveira et al., 2008). Also, Vardon et al. (2013) observed
grounds (Couto et al., 2009). that oil extracted from spent coffee grounds exhibit high acid value
(11.27 mg KOH g 1 initial). Therefore, acid catalyzed pretreatment
3.2. Biodiesel of the spent coffee oil was carried out before KOH catalyzed trans-
esterification (Vardon et al., 2013). The final biodiesel yield was 96
3.2.1. Base and acid catalysis wt% (Vardon et al., 2013). Kondamudi et al. converted spent coffee
After extraction, the obtained spent coffee oil is converted to oil to biodiesel with excellent (100%) yield using KOH as a catalyst
biodiesel using chemical and biocatalytic methods (Fig. 9). Base at 70 °C (Kondamudi et al., 2008) (Table 4).
(KOH and NaOH) and acid (H2SO4 and HCl) catalysts are exten- According to Jenkins et al. (2014) coffee biodiesel contains
sively used as chemical catalysts for biodiesel preparation around 50% saturated esters. So the pour point will be close to that
(Table 4). of palm oil. The biodiesel produced from spent coffee ground can
Haile reported the use of spent coffee oil for biodiesel synthesis be used in USA and EU after suitable blending (Jenkins et al.,
using a two-step catalytic process (Haile, 2014). First, an acid cat- 2014). Assuming spent coffee grounds contain 16 wt% oil and use

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6 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

Fig. 9. Preparation of biodiesel from spent coffee grounds by chemo- and bio-catalytic routes.

Table 4
Production of biodiesel from spent coffee oil using chemical catalysts.

Scale of reaction Catalyst Acyl acceptor: oil molar ratio Temp./ °C Time/h Yield/% References
100 ml KOH 1:9 65 4 85.50 Al-Hamamre et al. (2012)
– 1:13 70 0.16 100 Calixto et al. (2011)
– KOH – 70 2 100 Kondamudi et al. (2008)
– NaOH 1:6 60 1 96 Vardon et al. (2013)
– NaOH – 60 3 86 Caetano et al. (2013)

of this oil as a feedstock can produce about 0.9 million tonnes of et al., 2014). Subsequently, the mixture was acidified using
biodiesel. It is around 3.5% of biodiesel market shared to the H2SO4 solution. The supernatant containing free fatty acids was
world’s total fuel supply (world’s biodiesel production is 26 million collected and remaining aqueous layer was discarded. Subse-
tonnes in 2014) (Phimsen et al., 2016). More importantly, biodiesel quently, the obtained free fatty acids were esterified with metha-
from spent coffee grounds is advantageous because it contains nat- nol using H2SO4 under ultrasonic condition for 60 min at 60 °C to
ural antioxidants and phenolics, which prevents its oxidation dur- yield 97% biodiesel (Rocha et al., 2014).
ing storage and transportation (Yanagimoto et al., 2004). This will
cause further cost reduction since the use of external antioxidants 3.2.4. In-situ biodiesel preparation from spent coffee grounds
for biodiesel stabilisation is not necessary. In-situ biodiesel preparation from spent coffee grounds is cur-
rently being investigated. In such a system, extraction of coffee
3.2.2. Lipase catalysis oil and its simultaneous utilization via transesterification/esterifica
Various preparation of lipases were used for the production of tion reactions occur in one-pot (Fig. 10). This avoids use of excess
biodiesel from oil extracted from spent coffee grounds (Table 5) organic solvent and isolation of oil step. In-situ biodiesel produc-
(Ferrario et al., 2013; Banerjee et al., 2013; Caetano et al., 2017). tion from wet, dry and deacidified spent coffee grounds using
Under optimized reaction conditions, 88% biodiesel conversion acidic and basic catalysts in a single solvent system is investigated
was achieved in 24 h (Banerjee et al., 2013). In addition, combi- (Fig. 10, Table 6).
CLEA (crosslinking enzyme aggregates) was used for the valoriza- In-situ transesterification of spent coffee grounds was per-
tion of spent coffee oil to biodiesel with 83% conversion formed in large scale (Tuntiwiwattanapun et al., 2017). Two
(Banerjee et al., 2013). batches of in-situ transesterification of spent coffee grounds (4
kg) were carried out in a 38 L steam jacketed kettle with an anchor
3.2.3. Ultrasound-assisted biodiesel production shaped agitator. The yields (% mass based on oil in SCG) of two
Application of unconventional methods such as microwave irra- pilot-scale batches were 80.7% and 83.0%. This is an important step
diation and ultrasound assisted process intensification are gaining towards commercialisation of in-situ transesterification process.
importance for biofuel synthesis. Oil from spent coffee grounds
was extracted using ultrasound in n-hexane medium (Rocha 3.3. Renewable diesel
et al., 2014). A 12% yield of oil mainly composed of palmitic and
linoleic acids was obtained. Sonication was carried out for 45 Renewable diesel has many advantages over biodiesel such as
min at 40 kHz using a 2.7 L ultrasonic bath (160 W, UltraCleaner high cetane number, flexibility of feedstock during preparation
1450A, Unique, Brazil) (Rocha et al., 2014). After extraction, organic and oxidative stability. Also, a major difference between renewable
solvent was removed from the oil at 104 °C. The resulting oil was diesel and biodiesel is that renewable diesel is not an oxygenated
subjected to saponification by mixing with alcoholic KOH (30 fuel, making it closer to petroleum based fuel with respect to
g L 1) in an ultrasonic bath (40 kHz, 160 W) for 30 min (Rocha chemical structure (Knothe, 2010). The hydrotreating process is

Table 5
Production of biodiesel from spent coffee oil using lipase catalysis.

Lipase Preparation Reaction time/h Yield/ References


%
Candida antarctica (CAL-B) Immobilized on styrenic porous material 30 72 Ferrario et al. (2013)
Novozyme-435 Immobilized on acrylic resin 24 88 Banerjee et al. (2013)
1:1 ratio of Novozyme-435 + 1,3 specific RMIM (Mucor miehei) lipase Mixture of Immobilized and free form 24 86 Banerjee et al. (2013)
Combi-PCMC of CAL-B and Palatase Combi-protein coated micro crystals 48 83 Banerjee et al. (2013)

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composites. Waste Management (2017), https://doi.org/10.1016/j.wasman.2017.10.042
S.K. Karmee / Waste Management xxx (2017) xxx–xxx 7

extensively investigated for renewable diesel production. In this hydrolysate had final sugar concentration of 58.4 gL 1 (Kwon
regard, oil with high FFAs extracted from spent coffee grounds is et al., 2013). The hydrolysate was subjected to fermentation using
used for hydrotreatment. For instance, Pd/C catalyst gave higher yeast Saccharomyces cerevisiae to produce bioethanol in 0.46 gg 1
olefins, whereas, NiMo/c-Al2O3 gave higher isoparaffins liquid yield. Machado et al. valorized spent coffee grounds for ethanol
fuels (Fig. 11) (Phimsen et al., 2016). Similarly, spent coffee oil production with 50% yield (Machado, 2009; Mussatto et al.
was used for the production of hydrocarbon based fuel using poly- (2011a, 2011b)). Sampaio et al. also reported production of dis-
methylhydrosiloxane (PMHS) as a cheap reductant under mild tilled beverage from spent coffee waste (Sampaio, 2010). Further-
reaction conditions (Fig. 12) (Döhlert et al., 2016). Using this more, Gouvea et al. evaluated the feasibility of bioethanol
method, the fatty acid methyl esters obtained from spent coffee production from coffee husks using Saccharomyces cerevisiae as a
oil can be transformed to hydrocarbon based fuels. biocatalyst. Best results were obtained while using 3 g of yeast
per litre of substrate at 30 °C (Gouvea et al., 2009). Ultrasound
assisted potassium permanganate pretreatment of spent coffee
3.4. Bioethanol and bioethers grounds is reported. In this study, potassium permanganate con-
centration and reaction time were optimized to obtain high cellu-
Coffee beans and spent coffee grounds are known to contain lose and hemicellulose recovery while achieving maximum lignin
substantial amount of carbohydrates (Redgwell and Fischer, removal (Ravindran et al., 2017).
2006; Mussattoa et al., 2011). This makes spent coffee grounds The obtained bioethanol can be converted to bioethers destined
an ideal feedstock for bioethanol production (Mussattoa et al., for the EU gasoline market (http://www.biofuelstp.eu/etbe.html).
2011; Choi et al., 2012; Tehrani et al., 2015; Gurram et al., 2016). Ethyl tert-butyl ether (ETBE) is prepared via a reaction between
Firstly, lignocellulosic material present in the feedstock is pre- ethanol (EtOH) and isobutylene or tert-butyl alcohol
treated (hydrolysed) to obtain small sugars. The pretreatment (Assabumrungrat et al., 2002; Assabumrungrat et al., 2003;
(hydrolysis) of spent coffee grounds is performed using acid, base, Kiatkittipong et al., 2002). The ETBE is used as a fuel additive in
and enzyme catalyzed methods (Fig. 13). For instance, using 1% several EU nations, such as France, the Netherlands, Germany,
H2SO4, pretreatment of spent coffee grounds was carried out by Spain and Belgium (Yee et al., 2013). A suitable process for its
Kwon et al., 2013. The obtained galactose and mannanose rich

Fig. 10. In-situ biodiesel production from wet spent coffee grounds.

Table 6
Transesterification of spent coffee grounds for biodiesel production using in-situ method.

Nature of SCG Production scale/g of SCG Catalyst Solvent Reaction conditions Yield/wt.% References
Wet 0.6 H2SO4 CHCl3 2 h, 95 °C 16.75 of SCG Park et al. (2016)
Deacidified 30 NaOMe NaOMe/MeOH 3 h, 50 °C 14.6 of SCG Tuntiwiwattanapun et al. (2017)
Dry 50 H2SO4 MeOH 12 h, 70 °C 17.08 of SCG Liu et al. (2017)
Dry 25 NaOH MeOH 1.5 h, 60 °C 96.0 of oil in SCG Najdanovic-Visak et al. (2017)

Fig. 11. Hydrotreatment of extracted oil from spent coffee grounds.

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8 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

preparation is the etherification of iso-olefins (Hidalgo et al., 2014). 3.5. Bio-oil and biochar
The whole FCC (fluid catalytic cracking) gasoline can be used as an
iso-olefins source for etherification. A wide range of ether produc- Using pyrolysis, carbon containing materials are converted to
tion is achivable by FCC self-etherification with ethanol which can bio-oil and biochar. In line with this, spent coffee grounds were uti-
enhance the octane number and sustain the demand of oxygenated lized as a source for bio-oil and biochar production. Vardon et al.
ethers (Kiatkittipong et al., 2002; Kiatkittipong et al., 2008; reported the valorization of defatted coffee grounds by slow pyrol-
Kiatkittipong et al., 2009; Kiatkittipong et al., 2011). ysis to yield bio-oil and biochar (Vardon et al., 2013). Tsai et al. pre-

Fig. 12. Conversion of spent coffee oil and biodiesel to hydrocarbons using PMHS.

Fig. 13. Pretreatment of spent coffee grounds using chemical and enzymatic methods.

Fig. 14. Chemical compounds formed during the pyrolysis and hydrothermal liquefaction of spent coffee grounds.

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S.K. Karmee / Waste Management xxx (2017) xxx–xxx 9

Fig. 15. Anaerobic co-digestion of spent coffee grounds with different waste feedstocks for biogas preparation .

pared biochar from exhausted coffee residue from a soluble coffee thermophilic methane fermentation systems. It was observed that
factory in southern Taiwan (Tsai et al., 2012). The yields of pre- a two-phase methane fermentation could be repeated in a stable
pared biochar products were between 25–40 wt% and the calorific fashion in closed system without discharging anything but the cof-
value was 31.9 MJ/kg. Indeed, according to the reported values, fee waste residues (Kida et al., 1992). Furthermore, anaerobic
calorific value of biochar prepared from coffee grounds lies at the biomethanation process of instant coffee wastes along with acti-
upper limit of coal (28–32 MJ/kg) (Li et al., 2014). vated sludge from a wastewater treatment plant were carried out
Bio-oil synthesized from spent coffee grounds show increase in under mesophilic conditions. During these studies, methane yields
carbon density and less oxygen content in-comparison to starting in the range of 0.24–0.28 m3 CH4(STP/kg VS (volatile solids)initial
material. Bio-oil is a complex mixture of organic compounds con- were obtained (Neves et al., 2006). The thermophilic anaerobic
taining carboxylic acids, esters, ketones, phenols, and aromatics codigestion of spent coffee grounds and sludge was carried out
(Fig. 14). Upgraded bio-oil can be used as a transportation fuel. by Qiao et al. A 25 day batch experiment using mature but unaccli-
Yang et al. (2016) reported the hydrothermal liquefaction of spent mated thermophilic sludge and a 185 day long experiment using a
coffee grounds in water medium for bio-oil preparation. Along this 12 liter continuously stirred tank reactor were performed. The
line, spent coffee grounds produced in a cafeteria of an educational experimental results establish a long term thermophilic codiges-
institution was studied for synthesis of bio-oil. The maximum bio- tion system for bioenergy production (Qiao et al., 2015).
oil yield was 66 wt% at 630 °C (Li et al., 2014). Analysis of the Kim et al. (2017) studied feasibility of anaerobic codigestion of
resulting bio-oil revealed that it contained 21 chemical com- spent coffee ground with different organic wastes, such as food
pounds, mainly dominated by palmitic and linoleic acids, indicat- waste, Ulva, waste activated sludge, and whey for biomethane pro-
ing its potential application in biodiesel production (Li et al., duction (Fig. 15). The experimental results indicated that charac-
2014) (Fig. 14). teristics and composition of substrate mixture had a significant
Kelkar et al. examined fast pyrolysis of spent coffee grounds impact on performance of biomethanation process (Kim et al.,
using a screw conveyor reactor (Kelkar et al., 2015). High bio-oil 2017). Many commercial anaerobic digesters can accept a range
yield (61.8%) was obtained at 500 °C. The bio-oil was found to con- of substrates viz. organic wastes, spent coffee grounds, food
tain hydrophobic compounds, viz. fatty acids, fatty acid esters, wastes, and dairy manure with similar total solids, volatile solids,
medium chain paraffins, olefins, and caffeine (Kelkar et al., 2015). chemical oxygen demand, and moisture content. Such digesters
Similarly, coffee grounds were subjected to fast pyrolysis at 550 can be used for co-digestion of spent coffee grounds with other
°C to prepare biocrude oil in 54.85% yield (Bok et al., 2012). GC– organic wastes for industrial scale biogas production. In this
MS analysis of biocrude oil produced from coffee grounds shows regard, to perform co-digestion industrially close collaboration
that it is a complex mixture of 40 chemical compounds (Bok between academia, industries, and municipalities is required.
et al., 2012). Cho et al., used CO2 as a reaction medium during
the thermo-chemical conversion of spent coffee grounds. The
4. Biopolymer, carotenoid, biosorbent, antioxidant, and
experiments revealed that CO2 expedited cracking of volatile
biocomposite from spent coffee grounds
organic compounds produced during the thermal degradation of
spent coffee grounds (Cho et al., 2015).
Value added products such as biopolymers, biosorbents,
polyphenols, and biocomposites are obtained from spent coffee
3.6. Biogas grounds. Currently, applications of biobased polymers namely
polyhydroxyalkanoates are becoming significant since they are
Anaerobic digestion as an organic waste treatment method has biodegradable and their thermoplastic and elastomeric properties
a huge potential. Production of biogas from spent coffee grounds is can be manipulated. Along this line, spent coffee grounds are con-
reported (Girotto et al., 2017). Slurries containing 20% (w/v) coffee verted to hydrolysate via acidic hydrolysis. The obtained hydroly-
waste solids were treated anaerobically in one- and two-phase sate is then biotechnologically transformed into

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10 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

Fig. 16. Few biologically active compounds found in coffee beans and spent coffee grounds.

polyhydroxyalkanoates using Bacillus megaterium and Burkholderia Carotenoids are pigments widely used in food, pharmaceutical
cepacia microorganisms (Obruca et al., 2015). Complete isolation of and cosmetics industries. Various microbes like yeasts, filamentous
polyphenols from spent coffee grounds prior to hydrolytic reaction fungi, bacteria, and algae are capable of producing pigments by uti-
led to 25% increase in polyhydroxyalkanoates yield. In addition, lizing organic wastes as a carbon source. Spent coffee grounds
Obruca et al., (2014) investigated utilization of spent coffee oil hydrolysate was consumed as a substrate by the carotenogenic
for the production of poly(3-hydroxybutyrate) using Cupriavidus yeast Sporobolomyces roseus for the production of carotenoids
necator H16. Additionally, liquid polyols can be prepared from (Obruca et al., 2015).
spent coffee grounds via sulfuric acid based liquefaction method Sustainable biosorbents have demonstrated potential applica-
using PEG 400/glycerol as solvents (Soares et al., 2015). The prop- tions for liquid waste treatment. In this regard, spent coffee
erties of synthesized polyols are similar to the properties of petro- grounds can be used as an inexpensive adsorbent for removal of
leum based polyols used for industrial production of polyurethane dyes, heavy metals and pollutants (Anastopoulos et al., 2017).
foams. These spent coffee derived polyols are used for the synthe- Safarik et al. prepared magnetic form of spent coffee grounds via
sis of biobased polyurethanes. In order to achieve this, isocyanate magnetic fluid treatment. The magnetic spent coffee grounds was
was reacted with the polyols obtained from spent coffee grounds used as an adsorbent for the removal of water soluble dyes viz.
to yield polyurethane foams and the degree of polymerization crystal violet, malachite green, amido black 10B, Congo red, Bis-
was monitored by infrared spectroscopy (Gama et al., 2015). marck brown Y, acridine orange and safranin O (Safarik et al.,

Fig. 17. A sustainable biorefinery based on spent coffee grounds.

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S.K. Karmee / Waste Management xxx (2017) xxx–xxx 11

2012). Similarly, various heavy metals such as Cd (II), Cu(II), Pb(II), composites, where one of the natural fillers viz. spent coffee
Cr(VI), Ni(II), and Zn(II) are removed using spent coffee grounds grounds and bamboo flour is mixed with polylactic acid in pres-
and coffee wastes. Davila-Guzman et al. described that spent coffee ence of a coupling agent 4,4-methylene diphenyl diisocyanate
grounds pretreated using sodium hydroxide is exploited as a (Baek et al., 2013). The coupling agent was used to enhance the
biosorbent for removal of Cu(II) from aqueous solutions. FT-IR interface bonding between natural fillers and polymer. These com-
studies revealed that carboxyl and hydroxyl functional groups pre- posites can find applications in industries and as interior decorat-
sent in the spent coffee grounds are responsible for isolation of ing materials.
copper (Davila-Guzman et al., 2013). The effect of roasting temper-
ature on the adsorptive properties of spent coffee grounds was
5. A sustainable biorefinery based on spent coffee grounds
studied. Coffee beans were roasted between 170 °C to 220 °C
(Utomo and Hunter, 2006). The results indicate that for Cd(II), Cu
There are numerous possibilities for converting spent coffee
(II) and Pb(II) an increase in adsorption occurred with increase in
grounds to fuels and value added chemical compounds (Fig. 17).
roasting temperature above 170 °C (Utomo and Hunter, 2006). In
After extraction of oil from spent coffee grounds, the remaining
addition, activated carbons obtained from thermal treatment of
defatted coffee grounds is obtained. It is a potential resource for
spent coffee grounds can be used for adsorption purposes
bio-oil and bioethanol production. After hydrolysis of defatted cof-
(Lamine et al., 2014).
fee grounds the obtained sugar rich hydrolysate can be used as a
Plants polyphenols are important chemical compounds because
nutrient for growing various microorganisms. The lipid from the
these are potent antioxidants with ability to prevent cancer devel-
biomass of microorganisms can be converted to biodiesel
opment (Dai and Mumper, 2010). In this regard, coffee beans and
(Fig. 17). Furthermore, the oil extracted from spent coffee grounds
spent coffee grounds are enriched with bioactive compounds such
can be saponified and neutralized to form free fatty acids (Fig. 17),
as polyphenols. For instance, chlorogenic acid and its derivatives
which can be used as starting materials for the synthesis of spe-
viz. caffeoylquinic acids, feruloylquinic acids, p-coumaroylquinic
cialty chemicals, such as, fatty acid vinyl esters, fatty acid ascorbyl
acids, and esters of caffeic and ferulic acids with quinic acid are
esters, epoxy fatty acids, fatty acid 2-oxazolines and other deriva-
present in coffee beans and spent coffee grounds (Zuorro and
tives. The glycerol produced during biodiesel preparation can be
Lavecchia, 2012; Panusa et al., 2013) (Fig. 16). Chlorogenic acid
subjected to lipase catalysis to prepare structured tri-,di-, and
partially undergoes isomerisation and dehydration during roasting
mono-glycerides (Fig. 17). In addition, the crude glycerol by-
of coffee beans resulting in quinolactone and isomerised com-
product can be valorized for bio-oil and biohydrogen production.
pounds (Farah and Donangelo, 2006). These antioxidants can be
Also, ongoing research shows that polyhydroxyalkanoates, carote-
used for the production of functional foods and value added dietary
noids, electrode material, and activated carbon adsorbents are pre-
supplements. A study by Zuorro and Lavecchia demonstrated that
pared from spent coffee grounds (Rufford et al., 2008; Plaza et al.,
around 90% phenolic extracts can be obtained from spent coffee
2012; Obruca et al., 2014; Obruca et al., 2015; Ramasahayam et al.,
ground using aqueous ethanol during solvent-extraction method
2015; Kante et al., 2012; Kemp et al., 2015). A suitable combination
(Zuorro and Lavecchia, 2012). The recovery of phenolic compounds
of these processes will be instrumental in building a sustainable
can be further improved by applying response surface optimiza-
biorefinery based on spent coffee grounds (Fig. 17).
tion. Along this line, a solid-liquid extraction process using metha-
There is an increase in generation of spent coffee grounds in
nol as a solvent is reported. However, methanol is a toxic
metropolis since coffee consumption is rising. Bio-bean, a new
compound. Therefore, applications of antioxidants obtained by this
company based in London has industrialised the process of recy-
method is limited in food and life sciences industries (Mussatto
cling spent coffee grounds into biofuels such as biomass briquettes
et al., 2011a, 2011b).
and pellets (www.bio-bean.com/). This is a significant step for a
New biocomposites prepared using wood, waste papers, agri-
highly populous city, where waste disposal is a major concern.
cultural wastes, and regenerated cellulosic fibres have generated
immense interest in recent years because of the drive towards sus-
tainability and circular economy concept. These materials are 6. Future prospects
renewable, recyclable, and biodegradable. In this regard, fabrica-
tion of polyvinyl alcohol/spent coffee grounds nanocomposites is Spent coffee grounds contain natural antioxidants, lipid, carbo-
reported, whose tensile strength and Young’s modulus properties hydrate, proteins and non-protein nitrogen compounds, and other
can be compared with polyvinyl alcohol/carbon black nanocom- components (Fig. 18) (Campos-Vega et al., 2015). Valorization of
posites (Lee et al., 2015). Baek et al., reported preparation of green spent coffee grounds to liquid biofuels is reported by many

Fig. 18. Spent coffee grounds as a source of natural products.

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12 S.K. Karmee / Waste Management xxx (2017) xxx–xxx

research groups in labortory scale (Silva et al., 1998; Deligiannis veromyces fragilis as biocatalysts for bioethanol preparation from
et al., 2011; Haile et al., 2013). To validate the industrial viability spent coffee grounds (Mussatto et al., 2012). Similarly, other
of these methods, large scale preparation of biofuels from spent potential strains need to be screened for bioethanol preparation
coffee grounds need to be carried out. These large scale trial exper- (Favaro et al., 2013; Jang et al., 2014). Recent research is focused
iments will provide important scientific inputs about catalyst sta- on use of genetically modifying yeast and other microorganisms
bility, activity, and inhibition under process conditions. All this for bioethanol production from biomass to enhance breakdown
information, will be useful during the selection of catalysts for process, improve yields, and lower the costs. The genetic engineer-
industrial biofuel preparation. ing technique enables modification of existing strains to adopt the
Novel, sustainable, and, low-cost volorization technologies substrate and can operate under reaction conditions. Along this
should be developed to make these processes commercially viable. line, genetically engineered bacteria and yeast are used to improve
From the catalyst point of view, heterogeneous catalysts and bioethanol yield from organic wastes such as husks, and wood-
enzymes can be used efficiently for biodiesel production. As such, chips. In this case, genetic engineering can also be applied to pro-
naturally existing heterogeneous catalysts such as, eggshell based duce robust microbial strains for achieving high yield of ethanol
catalysts are used for biodiesel synthesis (Tan et al., 2015). during fermentation of spent coffee grounds (Sanda et al., 2011;
Although lipases are used as sustainable biocatalysts for biofuel Buschke et al., 2013). In addition, catalytic cascade reactions
production, they are expensive compared to chemical catalysts. involving both chemical and biocatalysts can be exploited for the
To decrease the cost of enzymes, suitable immobilization can be preparation of biofuel in a single reaction system.
performed; so that, lipases can be reused. Supercritical carbon dioxide (scCO2) can be used as a solvent for
So far, reported methods describe the use of different yeast the reaction and as a medium for selective extraction of products
strains, namely, Saccharomyces cerevisiae, Pichia stipitis and Kluy- (Karmee et al., 2008; Karmee et al., 2014; Karmee et al., 2010;

Fig. 19. A proposed cascade reaction for biofuel production from spent coffee grounds using supercritical fluid technology.

Fig. 20. Implementation of the circular economy concept for spent coffee grounds management.

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S.K. Karmee / Waste Management xxx (2017) xxx–xxx 13

Karmee et al., 2009; Julio and Araujo, 2006). In this regard, scCO2 that are large consumers of coffee should focus on attaching
can be efficiently employed for the preparation of biodiesel and small-scale biofuel production plants to coffee chains and super-
bioethanol from spent coffee grounds via multi-step cascade reac- markets. By doing so, the local economy is expected to rise because
tions (Fig. 19). During the first step, in a scCO2/H2O biphasic media, the coffee chain owners will get a chance to prepare their own fuel.
the non-polar coffee oil can be extracted using scCO2 by adjust- Such target oriented policies will empower many in different parts
ment of pressure and temperature (Fig. 19). In the subsequent step, of the world (Malik et al., 2009).
the obtained oil can be subjected to uncatalyzed transesterifica
tion/esterification reactions under supercritical methanol 8. Conclusions
(scMeOH) condition to obtain biodiesel. Uncatalyzed biodiesel pro-
duction under supercritical condition is extensively reported for Spent coffee grounds is used as a no-cost resource for biofuels
edible and nonedible feedstocks. Thus, uncatalyzed biodiesel pro- and chemical compounds production. As a first step, implementa-
duction under supercritical conditions can be tested for spent cof- tion of environmentally benign coffee oil extraction process using
fee oil. The remaining carbohydrate residue in the aqueous phase scCO2 is necessary. Utilization of spent coffee grounds for biodiesel,
can be hydrolyzed under acidic condition to obtain sugar rich (such renewable diesel, bioethanol, bio-oil and biochar production has
as glucose, xylose etc.) hydrolysate (Fig. 19), which can be further been successfully carried out in laboratory scale. In situ transester-
fermented to obtain bioethanol. The resulting bioethanol can be ification of spent coffee grounds is performed in pilot-scale (4 kg)
sepated from the fermentation broth using scCO2 (Guvenc et al., and the yield (% mass based on oil in spent coffee grounds) was
1998). This proposed reaction system avoids the use of toxic 80–83%. Furthermore, valued added products such as, biopolymers,
organic solvents and provides an opportunity for sustainable spent carotenoids, biosorbents, antioxidants, and biocomposites can be
coffee grounds valorization (Fig. 19). Such a method, if sucessful obtained from spent coffee grounds. A biorefinery based on spent
will demonstrate the true potential of cascade reactions and judi- coffee grounds is possible by using a combination of compatible
cious use of a single solvent for reaction and extraction purpose. chemical, biotechnological, and thermochemical methods. The cir-
cular economy concept is applied for spent coffee grounds man-
agement and valorization. Hitherto, most of the spent coffee
7. Spent coffee grounds management using circular economy grounds valorisation methods report preliminary experimental
and policy considerations results. Future research needs to focus on techno-economic analy-
sis and feasibility of industrial scale fuel and chemical production.
The circular economy is fast replacing the previously adopted
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composites. Waste Management (2017), https://doi.org/10.1016/j.wasman.2017.10.042
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