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AGP-18059-P-N-13-0001.00 Visual Examination Procedure - Rev. 0 - Code 3 PDF
AGP-18059-P-N-13-0001.00 Visual Examination Procedure - Rev. 0 - Code 3 PDF
TABLE OF CONTENTS
SECTION PAGE
Doc. No., AGP-18059-P-N-13-0001.00, Rev 0 (Ref. Template: P1002-T03 Rev.4, 10 April 2018)
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
I. ADDENDUM TO THE VISUAL EXAMINATION FOR SHOP CONSTRUCTION & FIELD ASSEMBLY
OF POWER BOILERS, POWER PIPING, PRESSURE VESSEL & PARTS, AND SHOP & FIELD
REPAIRS AND ALTERATIONS
2.0 SCOPE
Additional Scope:
This procedure is intended for visual examination of welds for the JG Summit Stage 1
Expansion Project – Package 1 Naphtha Cracking Expansion Project.
3.0 REFERENCES
Project Specifications:
Codes/Standard Documents:
Reference Title Description
ISO 9001:2015 Quality Management System – Requirements
American Society for Mechanical Engineers (ASME)
ASME Section I Boiler and Pressure Vessel Code –Rules for
Construction of Power Boilers, 2017 Edition
American Society for Mechanical Engineers (ASME)
ASME Section V Boiler and Pressure Vessel Code – Nondestructive
Examination, 2017 Edition
American Society for Mechanical Engineers (ASME)
ASME Section VIII Boiler and Pressure Vessel Code – Rules for
Div. 1 Construction of Pressure Vessel Code, 2017 Edition
Examination, 2017 Edition
American Society for Mechanical Engineers (ASME)
ASME Section IX Boiler and Pressure Vessel Code – Welding,
Brazing, and Fusing Qualifications, 2017 Edition
Examination, 2017 Edition
American Society of Mechanical Engineers (ASME),
ASME B31.3
Process Piping, 2016 Edition
American Welding Society (AWS) Structural Welding
AWS D1.1
Code – Steel 2015
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
QMS Documents
Document No. Document Title
AGP-00000-P-N-13- Personnel Qualification and Certification in
0006.00 Nondestructive Examination
AGP-00000-P-T-13- Inspection and Testing Procedure
0001.00
5.0 RESPONSIBILITIES
7.2 Visual Examiner shall have an annual vision test to assure natural or corrected near
distance acuity such that they are capable of reading a minimum of Jaeger No.1 or
equivalent type and size letter at a distance not less than 12 inches (30.5 cm) on a standard
Jaeger Test Chart. Equivalent near vision tests are acceptable. They shall be capable to
distinguish and differentiate contrast among colors using Ishihara method and shades of
gray. This shall be conducted upon initial certification and annually, thereafter. Visual Acuity
Record, Appendix C shall be prepared and administered by the Company Physician and/or
QA Manager.
9.0 PROCEDURES
Additional in sub-section 9.16 the Acceptance Criteria as per ASME B31.3 2016 Process Piping.
10.0 APPENDICES
Change the Appendix A the Acceptance Criteria as per ASME B31.3 2016 Process Piping.
Change the Appendix C – Visual Acuity Record and Appendix D - Visual Examination Report
Form.
Additional Appendix E, F, G and H of Visual Examination Procedure.
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix A (1/2)
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix A (2/2)
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix C
AGP-00000-FR-N-13-0011.00
EXAMINATION PERFORMED
JAEGER TEST
METHOD OF TEST
J-1 Held 12" (+/-1 inch) from the eyes J-2 Held 12" (+/-1 inch) from the eyes
UNCORRECTED
ACCEPTABLE UNACCEPTABLE
CORRECTED
Ishihara's Test Method (___ Plate Concise Edition). Hold plate 30"
(+/-1 inch from the individual titled so that the plane of the plate is at RESULTS
the right angles to the line of vision.
RESTRICTIONS
RESULTS EXPLAINED
The results of this Visual Acuity Test have been explained to me.
EMPLOYEE'S NAME/SIGN/DATE
COMMENTS
If no comments, write "NONE"
NAME
SIGN
DATE
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix D
AGP-18059-FR-N-13-0003.00
VISUAL EXAMINATION REPORT
Sheet ______ of _______
REMARKS
QC INSPECTOR
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix E
Report No
DAILY WELDING
INSPECTION REPORT Page : OF
Subcon. Name :
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Report No
Golden Joint Welding Inspection Report Page :
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Expansion)
Type of Welding Joint =>1 : B (Butt), C (Branch Connection), F (Fillet), S (Socket) 2 : SW(Shop Welding), FW(Field Welding)
Doc. No., AGP-18059-P-N-13-0001.00, Rev 0 (Ref. Template: P1002-T03 Rev.4, 10 April 2018)
Inspected By Witnessed By Reviewed By
Sub-Con. Sign/Date VPCI Sign/Date Owner Sign/Date
Appendix G
Subcon. Name :
No. Line No. Sheet No. Tag No. Joint No. Size Result Remarks
Grinding
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Visual Examination Procedure for Piping for JG Summit
Stage1 Expansion Project Package 1 (Naphtha Cracking
Expansion)
Appendix H
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W1303-03, Rev. 1
Visual Examination for Shop Construction & Field
Assembly of Power Boilers, Power Piping, Pressure
Vessels & Parts, and Shop & Field Repairs and
Alterations
TABLE OF CONTENTS
Page
1. OBJECTIVE .......................................................................................................................................2
2. SCOPE..............................................................................................................................................2
3. REFERENCES ....................................................................................................................................2
4. DEFINITIONS ...................................................................................................................................3
5. RESPONSIBILITIES............................................................................................................................3
8. TECHNIQUE .....................................................................................................................................4
9. PROCEDURE ....................................................................................................................................5
1. OBJECTIVE
This procedure provides a system of specific instructions as an aid to personnel required to perform
visual examination of welds in accordance with ASME Section V, Article 1 and 9.
2. SCOPE
This procedure applies to visual examination in accordance with the requirements of Article 1 and 9 of
ASME Section V, Latest Edition.
This is directed primarily to all personnel performing visual examination who have qualified and certified
in accordance with P1306, AG&P QMS Procedure for Personnel Qualification and Certification in
Nondestructive Examination.
3. REFERENCES
QMS DOCUMENTS
Document No. Document Title
P1306 Personnel Qualification and Certification in Nondestructive Examination
8.2.4P01 Inspection and Testing Procedure
4. DEFINITIONS
DEFECT – One or more flaws whose aggregate size, shape, orientation, location, or properties
do not meet specified acceptance criteria and are rejectable.
DISCONTINUITY – A lack of continuity or cohesion: an intentional or unintentional in the physical
structure or configuration or a material or component.
EVALUATION OF – The process of deciding the severity of the condition after the indication has been
INDICATIONS interpreted. Evaluation leads to the decision as to whether the part must be
rejected, salvaged, or may be accepted for use.
IMPERFECTION – A departure of a quality characteristic from its intended condition.
INDICATION – The response or evidence from a nondestructive examination that requires
interpretation to determine its relevance.
VISUAL – A nondestructive examination method used to evaluate an item by observation
EXAMINATION such as: the correct assembly, surface conditions, or cleanliness of materials, parts
and components used in the fabrication and construction.
AWS-CWI – American Welding Society-Certified Welding Inspector
TWI-CSWIP – The Welding Institute – Certification Scheme for Welding and Inspection Personnel
5. RESPONSIBILITIES
QA MANAGER – Responsible for the administrative approval of this procedure. This procedure shall
be demonstrated to the satisfaction of the Authorized Inspector in accordance with
T-150 of ASME Section V when required by the Applicable Codes.
NDE LEVEL III – Responsible for the review of this procedure. He shall ensure that this is correct and
updated whenever there is a change in the Code Edition.
QC SUPERVISOR – Responsible for preparing and updating this procedure as directed by the QA
Manager. He is responsible for the direct supervision of the day to day visual
examination activities. He shall ensure that compliance with the requirements of
this procedure is maintained.
VISUAL – Responsible for the performance of the visual examination in accordance with this
EXAMINER procedure.
8. TECHNIQUE
8.1 Direct Visual Examination
Direct visual examination may usually be made when access is sufficient to place the eye within 24
in. (600 mm) of the surface to be examined and at an angle not less than 30 deg to the surface to
be examined. Mirrors may be used to improve the angle of vision, and aids such as a magnifying
lens may be used to assist examinations. Illumination (natural or supplemental white light) for the
specific part, component, vessel, or section thereof being examined is required. The minimum light
intensity at the examination surface/site shall be 100 fc (1000 lx). The light source, technique used,
and light level verification is required to be demonstrated one time, documented, and maintained
on file.
8.2 Remote Visual Examination
In some cases, remote visual examination may have to be substituted for direct examination.
Remote visual examination may use visual aids such as mirrors, telescopes, borescopes, fiber optics,
cameras, or other suitable instruments. Such systems shall have a resolution capability at least
equivalent to that obtainable by direct visual observation.
8.3 Translucent Visual Examination
Translucent visual examination is a supplement of direct visual examination. The method of
translucent visual examination uses the aid of artificial lighting, which can be contained in an
illuminator that produces directional lighting. The illuminator shall provide light of an intensity that
will illuminate and diffuse the light evenly through the area or region under examination. The
ambient lighting must be so arranged that there are no surface glares or reflections from the
surface under examination and shall be less than the light applied through the area or region under
examination. The artificial light source shall have sufficient intensity to permit “candling” any
translucent laminate thickness variations.
10.APPENDICES
10.1Appendix A – Acceptance Criteria as per para. 136.4.2 of ASME B31.1
10.2Appendix B – Welding Inspection Checklist
10.3Appendix C – Visual Acuity Record
10.4Appendix D – Visual Examination Report
Acceptance Criteria
As per para. 136.4.2 of ASME B31.1
P1303-F14
WELDING INSPECTION CHECKLIST
Sheet of
WELDED
:(/'(5
PROCESS
6&2'(
WELD SIZE & HEAT MILL
DATE
3$ *( /2 7 1 2 5 7 % HI R U H
JOINT No. DESCRIPTION PMI PWHT NDE Leak Test
TYPE THK NO. CERT. NO. 1 2 :( /'
*
VISUAL 3: +7
5 7 $ I W HU
& 2 1 6 WPS NO. ) (5 5 ,7 ( 57 +$ 5 ' 1 (66
3: +7
UT MT PT Vacuum
SHOP ERECTION
QC INSPECTOR QC SUPERVISOR CUSTOMER REPRESENTATIVE QC INSPECTOR QC SUPERVISOR CUSTOMER REPRESENTATIVE
SIGNATURE
NAME
DATE
Rev. 0, 13 Oct 2015
EXAMINATION PERFORMED
JAEGER TEST
METHOD OF TEST
UNCORRECTED
$&&(37$%/( 81$&&(37$%/(
CORRECTED
Ishihara's Test Method (___ Plate Concise Edition). Hold plate 30"
(+/-1 inch from the individual titled so that the plane of the plate is at RESULTS
the right angles to the line of vision.
RESTRICTIONS
<HV,QGLFDWHFRUUHFWLYHPHDVXUHEHORZ 1R5HVWULFWLRQV
RESULTS EXPLAINED
The results of this Visual Acuity Test have been explained to me.
EM P LOYEE'S NA M E/SIGN/DA TE
COMMENTS
If no comments, write "NONE"
NAME
SIGN
DATE
P1303-F07
VISUAL EXAMINATION REPORT
Sheet of
REMARKS
QC INSPECTOR QC SUPERVISOR
NA M E/SIGN/DA TE NA M E/SIGN/DA TE NA M E/SIGN/DA TE