LOADERS

EJC 20

SERIAL NO. 3393

SERVICE
MANUAL
 LOADERS

SPARE PART MANUALS AND SERVICE MANUALS

1. Manuals are made according to the MACHINE RECORD CARD.
2. You can order manuals from your distributor. Charges will be confirmed by EJC LOADERS.
Please send the following information with your order:
• Machine type and serial number;
• Number of manuals needed.
SERVICE AND SPARE PART BULLETINS
1. These bulletins will keep your Service and Spare Part manuals up to date.
2. The right spare part number guarantees that you get the right spare part.
ORDERING SPARE PARTS
1. When placing an order to your distributor, please note following:
• Mark "Spare Part Order" and order number clearly in your order;
• Use 8-digit part number, part description in English and quantity;
• State the delivery address.
SPARE PART RECOMMENDATIONS
1. EJC LOADERS can also provide you a spare part recommendation for your working
conditions.
2. The following information is required for preparing a spare part recommendation:
• Machine type and serial number (all options included);
• Period of use for recommended parts;
• Number of operating hours.
WARRANTY OF MACHINE
1. The warranty is only valid when GENUINE SPARE PARTS have been used in the
equipment.
2. EJC loader is intended to load, haul and dump rock material exclusively, and EJC dumper
is intended to transport and dump rock material exclusively. Intended use also includes
following safety instructions in the manuals, and observing specified inspection and
maintenance rules.
3. The manufacturer or supplier will not be liable for any damage resulting from misuse of the
product.
4. Spare parts must correspond to the manufacturer's technical specifications. Conformity is
guaranteed in case of original parts, and genuine spare parts only.
CONTACT INFORMATION
Mailing Address EJC Loaders
4445 Fairview Street
Burlington, Ontario
L7L 2A4 CANADA
Telephone Number 1 905 632 4940
Fax Number, Spare Parts 1 905 333 2414
Fax Number, Technical Publications 1 905 632 2172
E-Mail Address, Technical Publications tech.pubs@sandvik.com

SM-154/02/02
SECTION 1: INTRODUCTION AND
PREVENTIVE MAINTENANCE
1
SECTION 2: POWER UNIT COMPONENTS
2

SECTION 3: DRIVETRAIN COMPONENTS

3

SECTION 4: FRAME RELATED COMPONENTS

4
SECTION 5: HYDRAULIC COMPONENTS
5
SECTION 6: ELECTRICAL COMPONENTS

6
SECTION 7: OPTIONAL COMPONENTS
7
SECTION 8: NOT USED

8
SECTION 9: NOT USED
9
SECTION 10: NOT USED
10
SM-110/11/99
 LOADERS

SERVICE MANUAL
SECTION 1
1. INTRODUCTION
2. OPERATOR’S MANUAL
3. TECHNICAL SERVICE BULLETIN 227: PREVENTIVE MAINTENANCE SCHEDULE
FOR DDEC 50 SERIES ENGINE
4. EJC 20 MAINTENANCE INSTRUCTIONS
5. FUEL & LUBRICANT SPECIFICATIONS
 LOADERS

SERVICE MANUAL
SECTION 2

1. DETROIT DIESEL 50 SERIES (NOT AVAILABLE ON CD)

2. DETROIT DIESEL COOLANT SELECTIONS
3. DETROIT DIESEL LUBRICATING OIL, FUEL AND FILTERS
4. DETROIT DIESEL ALLISON ENGINE TROUBLESHOOTING GUIDE
5. MESABI RADIATORS & CORES SERVICE MANUAL
6. MESABI-REMOVABLE TUBE HEAT EXCHANGERS SERVICE MANUAL
7. MESABI ALUMINUM TUBE AIR TO OIL COOLERS SERVICE MANUAL
8. ECS DIESEL EXHAUST PURIFIERS
9. DONALDSON AIR CLEANER SERVICE INSTRUCTIONS
10. DONALDSON AIR CLEANER TROUBLE SHOOTING RECOMMENDATIONS
11. ELECTRONIC FOOT PEDAL ASSEMBLY
 LOADERS

SERVICE MANUAL

SECTION 3

1. OPERATING DESCRIPTION
2. TRANSMISSION SYSTEM
3. CLARK 4000 POWERSHIFT TRANSMISSION 4 SPEED MAINTENANCE
AND SERVICE MANUAL
4. CLARK CLUTCH MODULATION THEORY OF OPERATION AND
TROUBLESHOOTING GUIDE
5. ELECTRIC GEAR SHIFT LEVER
6. TORQUE CONVERTER DESCRIPTION
7. INSTALLING THE TORQUE CONVERTER FLEX PLATE
8. CLARK C-5000 TORQUE CONVERTER MAINTENANCE AND SERVICE
MANUAL
9. DRIVETRAIN
10. AXLE REMOVAL
11. CLARK 19D SERIES PLANETARY DRIVE AXLES MAINTENANCE AND
SERVICE MANUAL
12. CLARK LCB 13150/16150 POSI-STOP LIQUID COOLED BRAKES SPRING
APPLIED HYDRAULIC RELEASED MAINTENANCE AND SERVICE
MANUAL SUPPLEMENT
13. UNIVERSAL JOINTS TROUBLESHOOTING INFORMATION
14. EJC TECHNICAL SERVICE BULLETIN B238: SAFETY AWARENESS WHEN
WORKING WITH INFLATED TIRES
15. MAINTENANCE OF OFF-THE-ROAD TIRES
 LOADERS

SERVICE MANUAL
SECTION 4

1. TORQUE VALUES FOR STANDARD HARDWARE

2. WELDING
3. TAMROCK TECHNICAL SERVICE BULLETIN B-206 WELDING
PRECAUTION FOR ALL MACHINES EQUIPPED WITH DDEC ENGINE
4. MEASURING AND ADJUSTING AXIAL PLAY
5. 64267289 REV. 4 PINS & BUSHING GROUP
6. 64267442 REV. 4 CENTRAL LUBRICATION SYSTEM EJC 20
 LOADERS

SERVICE MANUAL
SECTION 5

1. GUIDE TO EJC 20 HYDRAULIC SYSTEM

2. COMMERCIAL SHEARING P315/P330/P350/P365 PUMP SERVICE MANUAL
3. 1600 SERIES GEAR PUMPS & MOTORS SERVICE INSTRUCTIONS
4. DESCRIPTION OF OPERATION OF OSQ WITH INTEGRATED PRIORITY VALVE
5. DANFOSS FLOW AMPLIFIER OSQA/OSQB SERVICE MANUAL
6. COMMERCIAL SHEARING VA20/35 VG 20/35 DIRECTIONAL CONTROL
VALVES SERVICE INSTRUCTIONS
7. MICO PEDAL ACTUATED REVERSE MODULATING HYDRAULIC POWER
BRAKE VALVE SERVICE MANUAL
8. DUMP CONTROL LEVER
9. DANFOSS PVG PROPORTIONAL CONTROL VALVES
TROUBLESHOOTING GUIDE FOR STEER PILOT VALVE
10. PARKER MAINTENANCE INSTRUCTIONS FOR HYDRAULIC
ACCUMULATORS
11. HYDRAULIC SYMBOLS
12. 64267530 REV. 0 HYDRAULIC SCHEMATIC
 LOADERS

SERVICE MANUAL
SECTION 6

1. GENERAL GUIDE TO EJC ELECTRICAL SYSTEM

2. BATTERY TEST PROCEDURE
3. DELCO-REMY TESTS OF DELCOTRONR INTEGRAL CHARGING SYSTEM
4. DELCO REMY BENDIX DRIVE CRANKING MOTOR
5. DRAWING PACKAGE
 LOADERS

SERVICE MANUAL
SECTION 7

1. ROPS/FOPS CANOPY
2. BACK UP ALARM
3. PRESSURE TEST PORT MANIFOLD
4. EJC 20 INSPECTION SHEETS