Trans

ADT, B25L 4X4 MKII, 906, 210, SAHR
ADT, B30L 4X4 MKII, 906, 210, SAHR

ADT, B35L 4X4 ANGLO, 906, 210, SAHR
PARTS MANUAL
872126
VIN : AEB 4138293R000012
VIN : AEB 4138293R000013
VIN : AEB 4118284R000014
VIN : AEB 4118284R000015
FIRST ISSUE: NOVEMBER 2004

LATEST UPDATE: NOVEMBER 2004
ADT B25L/B30L/35L 4X4 REV 0
1
3
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL
EQUIPMENT Co. specifically disclaims any actual or implied warranty and under no cir-
cumstances shall be liable for any loss, damage or injury to person or property suffered,
whether direct, or indirect or consequential, arising from the use of this manual. In partic-
ular and without detracting from the above, the disclaimer also applies in the event of any
specification, warning, or representation contained in this manual being inadequate, inac-
curate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit :

www.bellequipment.com
The following address list was correct as at 22 August 2002.
GROUP OPERATIONS LISTING

RICHARDS BAY (SOUTH AFRICAN HEAD OFFICE)
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-7974336 . . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY 3880
3900
Contact: John du Toit
E-mail: debbiev@bell.co.za
LOCATION OF OPERATIONS
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet E-mail: claude.boulet@bell-france.fr
4
GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 30
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Dick von Plato (Ext. 33) E-mail: center@bell-germany.de
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Avenue de la gare 40 . . . . . . . . . . . . . . Tel : +41 21 948 20 81
Immeuble le Polygone . . . . . . . . . . . . . Fax : +41 21 948 20 89
1618 Chatel-St-Denis
SWITZERLAND
Contact: Cameron Crawford (mobile: +41 (0)79 356 5837)
E-mail: cameron.beqch@bluewin.ch
SPAIN
Bell Equipment Espana
C/. Ocana 23, piso 5B. . . . . . . . . . . . . . Tel : +34-917-191 512
28047 . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34-917-191 512
MADRID
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 712862 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 716777 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: George Wilson (georgew@bellequipment.co.uk)
E-mail: patrickc@bellequipment.co.uk, general@bellequipment.co.uk
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
5
SOUTHERN AFRICA REGION
CAPE REGION
CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (Team Leader) (Cell: 083-458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax : 043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Rowan Weyer (Team Leader) (Cell: 082-577 7076)
E-mail: rowanw@bell.co.za
GEORGE
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax :044 878 0932 . . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Albert Olivier (cell: 082-872 8053)
E-mail: karino@bell.co.za
PORT ELIZABETH
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Team Leader) (Cell: 082-657 1190)
E-mail: lynneo@bell.co.za
SPRINGBOK
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Team Leader) (Cell: 083-414 8946)
E-mail: laurencedv@bell.co.za
6
NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 612 26 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 612 28 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Cell: 081 127 3043)
CENTRAL REGION
BLOEMFONTEIN
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Team Leader) (Cell: 082-553 6273)
E-mail: vivianm@bell.co.za
JOHANNESBURG / GAUTENG
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700 / 22 . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: Bokkie Coertze (Managing Director) / Dean van Rensburg (Sales Manager)
E-mail: bokkiec@bell.co.za / pamj@bell.co.za / deanvr@bell.co.za / gailh@bell.co.za
KIMBERLEY
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710 / 11 / 12 / 13 . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Team Leader) (Cell: 082-558 6911)
E-mail: gerteyc@bell.co.za
KURUMAN
8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax : 053 712 0697. . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: Vivian Maclachlan (Team Leader Bloemfontein)
E-mail: charld@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Cell: 083-626 8316)
7
MIDDLEBURG
9 Celcius Street. . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Building B . . . . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
Industrial Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
MIDDLEBURG
1050
Contact: Dean Smith (Team Leader) (Cell: 082-773 5423)
E-mail: kathyb@bell.co.za
NELSPRUIT
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax : 013 755 2117. . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Boerie Visagie (Team Leader) (Cell: 082-565 3387)
E-mail: ling@bell.co.za
RUSTENBURG
No. 16 Vanadium Street . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax : 014 538 1005. . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Team Leader) (Cell: 082-773 5422)
E-mail: nicot@bell.co.za
TZANEEN
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1192 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Japie Loubser (Team Leader) (Cell: 083-629 8450)
E-mail: altar@bell.co.za
WOLMARANSSTAD
80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax : 018 596 2855. . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Newton Taylor (Team Leader) (Cell: 083-277 1539)
COASTAL REGION
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax : 031 569 1108. . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za
8
EMPANGENI
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax : 035 792 6516. . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Team Leader) (Cell: 082-784 1477)
E-mail: shelleyb@bell.co.za
PIETERMARITZBURG
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax : 033 386 1837. . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Sean Castle (Team Leader) (Cell: 082-566 4882)
E-mail: carlaf@bell.co.za
PIET RETIEF
14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017-826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax : 017-826 1580 . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (Team Leader) (Cell: 082-774 0495)
PONGOLA
Dewaal Street 233. . . . . . . . . . . . . . . . . Tel : 034 413 1720 . . . . . . . . . . . . . . . . . . . P.O. Box 681
PONGOLA . . . . . . . . . . . . . . . . . . . . . . Fax :034 413 1735 . . . . . . . . . . . . . . . . . . . PONGOLA
3170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3170
Contact: Chris De Waal (Cell: 082-575 6941)
PORT SHEPSTONE
Shop 5 Industrial Park . . . . . . . . . . . . . Tel : 039 685 4124 . . . . . . . . . . . . . . . . . . . P.O. Box 560
Cnr. Main Harding & Izotsha Road . . . Fax : 039 685 5155. . . . . . . . . . . . . . . . . . . PORT SHEPSTONE
PORT SHEPSTONE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4240
4240
Contact: Clive Manning (Team Leader) (Cell: 082-774 0494)
UMHLALI
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696 / 947 1637 . . . . . . . . . . P.O. Box 39
Shakas Head Industrial Park. . . . . . . . . Fax : 032 947 2141. . . . . . . . . . . . . . . . . . . UMHLALI
Shakas Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (Team Leader) (Cell: 082-774 0493)
VRYHEID
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Team Leader) (Cell: 082-627 6459)
ADT B25L/B30L/35L 4X4 REV A
9
NORTHERN REGION
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 117. . . . . . . . . Tel : +258 - 1 - 722 031 / 720 467 . . . . . . . Caixa Postal 2510
Maputo . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +258 - 1 - 720 467. . . . . . . . . . . . . . . Maputo
MOZAMBIQUE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Eddy Fischer (Mobile: +258 - 1 - (0)82 301 894)
E-mail: bellequipment@teledata.mz, eddief@teledata.mz
ZAMBIA
Bell Equipment (Zambia) Ltd
4645 Chingola Road . . . . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . . P.O. Box 20367
Kitwe . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 547 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260 - 97 770 678)
: Shaun Mc Cann (Sales Manager) (Mobile: +260 - 97 770 677)
E-mail: russellc@bell.com.zm, shaunmc@bell.com.zm
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 - 4 - 661 061/90/125/181/418 . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 - 4 - 621 026. . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: John Collins (Mobile: +263 - 091 215 111)
E-mail: collins@bellzim.co.zw, admin@bellzim.co.zw
Bell Equipment Gweru

33 J Tongogara Avenue . . . . . . . . . . . . Tel : +263 54 22385 / 22391 . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 54 22385 (ask for fax) . . . . . . . Harare
Contact: Jannie Van Wyk (Cell: +263 91 310 722)
Bell Equipment Triangle

Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . Tel : +263 33 6552 . . . . . . . . . . . . . . . . . . . P.O. Box 27
Triangle. . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 33 6552 (ask for fax) . . . . . . . . Triangle
Contact: Louis Stopforth (Cell: +263 11 724 828)
10
VIN IDENTIFICATION
The principle means of identifying your Bell Equipment machine is by studying the VIN
number. The Vehicle Identification Number (VIN) structure for the Bell Equipment ma-
chines is as follows: (As an example, the B40D 6X6 manufactured at Richards Bay in
2001 has been used).
VIN:AEB4118401R000009
TABLE 1: STRUCTURE BREAKDOWN

AEB 411840 1 R 00 0009
i ii iii iv v vi
i AEB Is a unique number designated to Bell Equipment.
ii 411840 Is the machine type as presently used, i.e: for the B40D
6x6.
Note: Should the machine type/build number change due to a
large upgrade improvement) one which necessitates
moving the machine from MKI to MKII.
iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.
iv R Is the Plant of manufacture, i.e:R = Richards Bay.
v 00 Is the Revision Level of the machine type/build number.

If a major change is made, this number will move from 00
to 01.
vi 0009 Is the sequential serial number.
Note: This number is sequential to each product line and not to

each product as was the case in the C series machines.
This number will not return to zero if there is a revision
level change. It may occurthat two ADT’s may have the
same sequential digits in itsVIN, however this is not a
problem as they can be differentiated by their 400
number (machine type/build number).
Eg: B25D AEB 411812 1R 000009

B40D AEB 411840 1R 000009
The last 4 digits of the VIN will be used to identify the
implementation of engineering changes.
The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the
vehicle in the same place that the serial number is stamped, in the articulation joint area.
11
VIN IDENTIFICATION
Engine
Specification
Plate
AEB XXXXXX XR XXXXXX

LOW PROFILE ADT
Vin Number MACHINE BUILD No.
MACHINE MODEL VIN.
(On Left Hand Side of Truck) ENGINE MODEL
ENGINE POWER
TRANSFER CASE
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
GVM kg
TARE kg V kg
GA1 (FRONT) kg A1 kg
GA2 (MIDDLE) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
C ONSU LT TH E OPER ATOR A ND MA NU FAC TU RED BY:

M AINTENA NC E MA NU AL FOR BELL EQUIPM ENT C O. (PTY) LTD
LUB RICATION SPEC IFICATION S ALTON, RICH AR DS BAY
A ND SA FETY PR ECA U TIONS. P/N 218913 SOUTH A FR IC A
S005391
12
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
13
14
CONTENTS OVERVIEW
CONTENTS
SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. NUMERICAL INDEX
SECTION 9. ALPHABETICAL INDEX
ADT B25L/B30L/35L 4X4

15
SECTION 1 GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2 ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
KUESEL COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT- - - - - - - - - - - - - - - - - 2-6
ENGINE, TIMING CASE AND FLYWHEEL HOUSING - - - - - - - - - - - - - - - - - - - 2-8
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT - - - - - - - - - - - - - - - - - - - 2-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-18
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2-20
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2-22
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2-24
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-28
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - 2-38
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-40
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER - - - - - - - - - - - - - - - - - 2-48
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS - - - - - - - - - - - - - - - - - 2-60
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-70
ENGINE COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-72
SECTION 3 DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION, ENGINE CONNECTION - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, INPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, GEAR BOX HOUSING (PART 1) - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, GEARBOX HOUSING (PART 2) - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, K1 COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, KV COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, KR COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, DIFFERENTIAL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, DISCONNECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, GEARSHIFT SYSTEM (PART 1) - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, CONTROL UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, PRESSURE REGULATOR - - - - - - - - - - - - - - - - - - - - - - - 3-42

1
TRANSMISSION, FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
TRANSMISSION, EMERGENCY STEERING PUMP - - - - - - - - - - - - - - - - - - - - 3-46
TRANSMISSION, INDUCTIVE TRANSMITTERS - - - - - - - - - - - - - - - - - - - - - 3-48
TRANSMISSION, SPEEDO PLUG- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION, OIL DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
TRANSMISSION, LOOSE PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
FRONT AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
FRONT AXLE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
REAR AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
REAR AXLE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
DIFFERENTIAL ASSEMBLY : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - 3-68
DIFFERENTIAL ASSEMBLY : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - 3-72
BRAKE SYSTEM : AXLE DETAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
BRAKE SYSTEM : CHASSIS DETAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
BREAK ASSEMBLY (S.A.H.R) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
COOLING SYSTEM : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
COOLING SYSTEM : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
REAR AXLE WHEEL ASSEMBLY : B30L - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
FRONT AXLE WHEEL ASSEMBLY : B30L - - - - - - - - - - - - - - - - - - - - - - - - 3-88
FRONT AXLE WHEEL ASSEMBLY : B25L - - - - - - - - - - - - - - - - - - - - - - - - 3-90
REAR AXLE WHEEL ASSEMBLY : B25L - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC SYSTEM, FRONT CHASSIS- - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
ROTATION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
HYDRAULIC PUMP A10V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
VOAC BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
VOAC BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
VOAC BLOCK C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNUEMATIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
LEVELLING VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
SOLENOID VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
KIT, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR SPRING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS - - - - - - - - - 6-2
ENGINE & REAR CHASSIS HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
POWER HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
ZF WIRING HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
STARTING & CHARGING CIRCUIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
ENGINE CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
TRANSMISSION INTERFACE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
ILLUMINATION & BRAKE LIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
GAUGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
WARNING LIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
COOLER FAN, HORNS & BEACON LIGHT - - - - - - - - - - - - - - - - - - - - - - - - 6-24
HEADLIGHTS AND HOOTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
REAR LIGHTS & REVERSE SIREN - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
BATTERIES, CLAMPS AND CABLES - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
INSTRUMENT PANEL : FORWARD MOUNT CAB- - - - - - - - - - - - - - - - - - - - - 6-32
INSTRUMENT PANEL : SIDE MOUNT CAB - - - - - - - - - - - - - - - - - - - - - - - - 6-34

2
RELAY CIRCUIT BREAKER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB & COWLINGS : FORWARD MOUNT CAB - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB & COWLINGS : SIDE MOUNT CAB - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
REAR CHASSIS & BIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
TIP CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
ARTICULATION & OSCILATION ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 7-14
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
STEERING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
STEERING CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
HYDRAULIC TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
SECTION 8 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - - 8-1
SECTION 9 ALPHABETICAL INDEX - - - - - - - - - - - - - - - - - - - - - 9-1

3
4
SECTION 1 GENERAL INFORMATION
1-1
PAGE LAYOUT
HEADING
DOOR, HVAC SYSTEM
1 11
4
12
8
2 9
3
7
6 7
10
RELEVANT
MACHINE P008132
B30D & B25D 6X6 ADT REV 0
7-12
PAGE NUMBER (CHAPTER - PAGE) ILLUSTRATION ID

PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1
ADT B30L/B25L 4X4 MKII REV 0
1-2
PAGE LAYOUT
HEADING
DOOR , H V A C SYSTEM
I B B Vi n S eries
Q
T PART 43
T DESCRIPTI ON REM ARKS
E No. 05 Fr om:
Y
M DD To :
1 206412 1 DOOR,HAVC,RHS,B30D XX
2 100092 2 BOLT,HEXHD XX
3 100370 2 WASHER,HARDENED XX
4 100837 18 CAPSCREW,CSK,SOCHD XX
5 206415 3 HINGE,EXTERIOR,B30D XX
6 100312 1 NUT,NYLOC XX
7 100062 1 WASHER,FLAT XX
8 206491 1 STRUT,CAB,4044,B30D XX
9 100731 3 SCREW,HEXHD XX
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D XX
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D XX
12 207868 1 GASKET,HVAC FRESH AIR,B30D XX
MACHINE ALLOCATION
VIN NUMBER RANGE INDICATOR

WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.
RELEVANT
MACHINE
B3 & B25D 6X6 ADT REV 0
7-13
PAGE NUMBER (CHAPTER - PAGE)

PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1
1-3
1-4
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

oC Degree Celsius Gr Grade
W Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of
Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Stand-
ards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diameter mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
ft lb Foot Pound MPa Megapascal
1-5
LIST OF ABBREVIATIONS
FWD Forward N Newton

g Gram N/C Normally Closed
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diameter TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Stand-
ards
1-6
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-7
1-8
MACHINE DIMENSIONS B30L
2 530 (8’4”)
ALL DIMENSIONS SHOWN ARE IN MILLIMETRES (FEET)
3 070 (10’)
X000695
1-9
1-10
MACHINE DIMENSIONS B25L
4 730 (15’6”)
B25L
2 280 (7’6”)
2 750 (9’)
1 925 (6’4”)
ALL DIMENSIONS SHOWN ARE IN MILLIMETRES (FEET)
3 070 (10’)
X000696
1-11
1-12
SERIAL NUMBER PLATES
Engine
Specification
Plate
AEB XXXXXX XR XXXXXX

LOW PROFILE ADT
Vin Number MACHINE BUILD No.
(On Left Hand Side of Truck) MACHINE MODEL

ENGINE MODEL
VIN.
ENGINE POWER
TRANSFER CASE
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
GVM kg
TARE kg V kg
GA1 (FRONT) kg A1 kg
GA2 (MIDDLE) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
C ON SU LT THE O PER ATO R AN D M AN U FAC TUR ED B Y:

M A IN TEN AN C E MA N U AL FOR B ELL E QUIPM EN T CO. (PTY ) LTD
LUB R ICATION SP EC IFICATION S A LTON , R IC HA R DS B AY
A N D SA FE TY PR EC A UTION S. P/N 218913 SOU TH A FRIC A
S005392
1-13
SECTION 2 ENGINE

2-1
ENGINE MISCELLANEOUS ITEMS
11
17
16
11 12
17
9
10
9 7
17
2
8 3 13
15
14
4,5
16
12 7
17
13
P009804
2-2
ENGINE MISCELLANEOUS ITEMS
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 251108 1 ENGINE,MB OM906LA TIER2
2 207967 1 BOOT, RUBBER, DRAIN VALVE
3 207646 4 MTG,RUBBER,T/MISSION,SPLT
4 178060 1 MTG,ENGINE,REAR,LH,B30L MKII
5 178061 1 MTG,ENGINE,REAR,RH,B30L MKII
6 183140 2 MOUNTING,ENGINE,OM906LA
7 176592 8 SPACER,ENG MTG,110X4MM
8 175112 1 PLATE,COVER,FLYWHEEL,HOUSING
9 122136 1 VALVE,DRAIN
10 121090 1 CONNECT,SPEC
11 101324 4 BOLT,HEXHD
12 100827 16 SCREW,HEXHD
13 100653 4 NUT,STOVER
14 100238 2 SCREW, HEXHD
15 100548 2 WASHER,HARDENED
2-3
KUESEL COUPLING
2-4
KUESEL COUPLING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 255045 1 COUPLING,KUESEL
2 255046 1 ELEMENT,KUESEL
3 255047 1 FRICTION,RING
4 202121 1 FRICTION,DISC
6 162551 1 HOUSING,COUPLING
7 100507 8 CAPSCREW,SOCHD
8 160512 1 ADAPTOR,OUTPUT
9 100951 8 CAPSCREW,CSK SOCHD
2-5
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT
2-6
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 dc221850 1 CRANKCASE,LESS CYLINDER LINERS
11 dc221799 2 SLEEVE,FLYWHEEL
17 dc220737 3 BALL,D1/4"
23 dc100059 1 PIN,DOWEL
29 dc100670 14 SCREW,
35 dc150174 6 BUSHING,CAMSHAFT BEARINGS
41 dc150175 1 BUSHING,CAMSHAFT BEARINGS
47 dc220543 6 PLUG,WELCH
47 dc220549 A/R PLUG,WELCH
53 dc120195 10 PLUG,EXPANSION 40MM
56 dc221800 1 THROTTLE,TRANSVERSE
59 dc221801 6 NOZZLE,OIL
65 dc220735 2 BALL,D08,5
65 dc221802 2 BALL
65 dc221803 2 BALL
65 dc220737 1 BALL,D1/4"
65 dc220737 5 BALL,D1/4"
71 dc221804 1 INTERMEDIATE,PIECE OIL PUMP
77 dc221805 2 SLEEVE
83 dc221806 1 INTERMEDIATE,PIECE TURBO
89 dc221807 1 SLEEVE
95 dc120226 1 PLUG,EXPANSION
101 dc221808 6 LINER,CYLINDER
107 dc140181 1 RING,SEAL
113 dc120116 1 PLUG,SCREW,RET-THERMO
125 dc120158 1 PLUG,SCREW
137 dc100173 1 PLUG,ALLEN
155 dc221809 2 SLEEVE
245 dc221810 1 VALVE,OVERFLOW
257 dc221811 1 SENDER,FUEL TEMP.SENSOR
287 dc150170 1 BUSHING,
302 dc221812 1 VALVE,SOLENOID
308 dc221813 1 VALVE
314 dc221814 1 GASKET
317 dc100671 2 SCREW, FLANGED
335 dc260106 1 KIT,GASKET CYLINDER CRANKCASE
2-7
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
2-8
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
I Vin Series
Q
T PART
E No. From:
Y
M To:
15 DC221816 1 COVER,TIMING
20 DC140183 1 SEAL,OIL CRANKSHAFT REAR
23 DC100672 3 STUD
32 DC120114 1 PLUG,SCREW
35 DC140149 1 RING,SEAL
50 DC220100 1 PLUG,SCREW,HEX
95 DC100673 9 SCREW, FLANGED
100 DC221817 1 BRACKET,SPEED SENSOR
105 DC100287 2 WASHER,FLAT
110 DC100675 2 SCREW
115 DC150170 1 BUSHING
2-9
ENGINE, OIL PAN AND DIPSTICK
2-10
ENGINE, OIL PAN AND DIPSTICK
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221526 1 PAN,OIL
18 DC221818 1 GASKET,OIL PAN
20 DC120029 1 PLUG,OIL-MAGNET(400/20/40)
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,
100 DC100676 22 BOLT,COMBINATION
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
215 DC120228 1 FITTING,GUIDE TUBE
235 DC100677 1 CLAMP,GUIDE TUBE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,FLANGED
345 DC220562 1 CAP,RUBBER
350 DC220407 1 CLAMP,HOSE COMPRESSOR
2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
2-12
I Vin Series
Q
T PART
E No. From:
Y
M To:
HEAD,CYLINDER With valves and constant
5 DC221824 1
throttle
10 DC220735 6 BALL,FASTENER Constant throttle
15 DC220543 2 PLUG,EXPANSION 34MM
15 DC120229 A/R PLUG,EXPANSION 36MM
20 DC120201 6 PLUG,EXPANSION For web cooling bore
20 DC120098 A/R PLUG,EXPANSION For web cooling bore
25 DC220545 23 PLUG,EXPANSION 25MM
25 DC120230 A/R PLUG,EXPANSION 26MM
30 DC220737 6 BALL,LEAK Oil hole plug
30 DC220735 2 BALL,LEAK Oil hole plug
30 DC220735 1 BALL,TO Plug cooling water bore
40 DC221825 12 SEAT,VALVE Intake standard
40 DC221826 12 SEAT,VALVE Intake repair 1, 35.37MM
40 DC221827 12 SEAT,VALVE Intake repair 11, 35.57MM
40 DC221828 6 SEAT,VALVE Exhaust standard
40 DC221829 6 SEAT,VALVE Exhaust repair 1, 40.37MM
40 DC221830 6 SEAT,VALVE Exhaust repair 11, 40.57MM
45 DC221831 18 GUIDE,VALVE Intake and exhaust
standard
GUIDE,VALVE Intake and exhaust
45 DC221832 18 fitting, size +0.2MM
45 DC221833 18 GUIDE,VALVE Intake and exhaust
fitting, size +0.5MM
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE,INTAKE
60 DC221836 6 VALVE,EXHAUST
65 DC100678 18 WASHER,VALVE Spring
70 DC221837 12 SPRING,INTAKE Valve
70 DC221838 6 SPRING,EXHAUST Valve
75 DC221839 18 RETAINER,SPRING
80 DC220030 36 COLLET,VALVE
85 DC221840 18 HOLDER,SEAL
95 DC221841 6 VALVE,CONSTANT Throttle
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER,SPRING
115 DC221845 12 VALVE,COLLET
2-13
2-14
I Vin Series
Q
T PART
E No. From:
Y
M To:
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE,VALVE
180 DC221849 1 GASKET,CYLINDER Head to crankcase
185 DC100679 14 SCREW,CYLINDER Head to crankcase
260 DC221852 6 INJECTOR,COMPLETE
275 DC140179 6 RING,SEAL Injector to cylinder head
285 DC221853 6 SOCKET,PIPE
290 DC140166 6 RING,SEAL Socket to cylinder head
295 DC100636 6 SCREW,FITTING On injector
300 DC221854 6 BRACKET,CLAMPING Injector to cylinder head
305 DC100681 6 SCREW,INJECTOR To cylinder head M8x60
310 DC100680 6 WASHER,SPHERICAL Injector to cylinder head
390 DC260107 1 KIT, CYLINDER Head gasket
2-15
2-16
I Vin Series
Q
T PART
E No. From:
Y
M To:
135 DC120231 A/R HELICOIL,M22x1.5x8.0
140 DC120232 A/R HELICOIL,M14x1x7.0
145 DC120233 A/R HELICOIL,M16x1.5x10.5
150 DC120234 A/R HELICOIL,M14x1.5x14
155 DC120061 A/R HELICOIL,M12x1.5x12
160 DC120059 A/R HELICIOL,M10x15
190 DC120235 5 UNION,THREADED Constant throttle to head
195 DC140167 5 RING,SEAL Constant throttle to head
200 DC130193 1 LINE,CONSTANT Throttle
320 DC221855 1 SPINDLE,ROCKER Arm
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER Intake
335 DC221857 6 ARM,ROCKER Exhaust
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING Screw
355 DC221858 1 BRACKET,ROCKER Arm front
355 DC221859 5 BRACKET,ROCKER Arm central
355 DC221860 1 BRACKET,ROCKER Arm rear
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
375 DC221863 7 CLAMPING PIECE,ROCKER Shaft to head
380 DC100685 7 SCREW,ROCKER Shaft to cylinder head
2-17
ENGINE, CYLINDER HEAD COVER
2-18
ENGINE, CYLINDER HEAD COVER
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221864 1 COVER,CYLINDER Head - Plastic
17 DC221865 1 DIAPHRAGM
29 DC220031 1 CAP,OIL Filling
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER To cylinder head
41 DC221867 4 LOCK
74 DC100686 7 SCREW,COVER To cylinder head
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,BREATHER Pipe to cylinder head cover
125 203588 2 CLAMP,BREATHER Pipe to cylinder head cover
2-19
ENGINE, CRANKSHAFT AND FLYWHEEL
2-20
ENGINE, CRANKSHAFT AND FLYWHEEL
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221869 1 CRANKSHAFT,with main and big end bearings
10 DC100687 1 PIN,DOWEL Gear to crankshaft
15 DC221870 1 GEAR,CRANKSHAFT
20 DC150177 7 BEARING,MAIN Standard
20 DC150178 7 BEARING,MAIN Fitting size 0.10
25 DC100688 2 WASHER,THRUST Standard
25 DC100689 2 WASHER,THRUST Repair size 1, 0.30MM
25 DC100690 2 WASHER,THRUST Repair size 11, 0.50MM
30 DC150183 6 BEARING,BIG End standard
30 DC150184 6 BEARING,BIG End fitting size 0.10
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,VIBRATION Damper and hub to crank-
shaft
55 DC222005 1 FLYWHEEL
60 DC222028 1 GEAR,RING FLYWHEEL
70 DC100691 8 SCREW,FLYWHEEL and crankshaft gear to
crankshaft
2-21
ENGINE, CONNECTING ROD AND PISTONS
2-22
ENGINE, CONNECTING ROD AND PISTONS
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221876 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC221877 6 PISTON,STANDARD
15 DC221878 6 PISTON,FITTING Size 1, height -.30
20 DC260108 6 KIT,PISTON RING
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING
2-23
ENGINE, CAMSHAFT AND TIMING PARTS
2-24
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221883 1 CAMSHAFT
10 DC221884 1 GEAR,CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM Inlet and exhaust valves
25 DC221887 12 ROD,PUSH Inlet and exhaust valves
2-25
ENGINE, INJECTION PUMP
2-26
ENGINE, INJECTION PUMP
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
10 DC260109 6 KIT,SEAL Ring Black Seal Top, Green Seal Bottom
15 DC140187 6 RING,SEAL Pump to crankcase
20 DC100692 12 SCREW,PUMP To crankcase
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE Pulley
30 DC221890 1 GASKET,FUEL Pump to crankcase
35 DC100112 3 SCREW,FUEL Pump to crankcase
55 DC221891 1 COVER,INJECTION Pump
60 DC221892 4 PIN,LOCKING Cover attachment
65 DC221893 4 RING,RETAINING Cover attachment
70 DC221894 4 SPRING,COVER Attachment
2-27
ENGINE, FUEL LINES
2-28
ENGINE, FUEL LINES
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC130197 6 PIPE,FUEL Pump to injector nozzle
15 DC130198 1 PIPE,FUEL To cylinder head
20 DC130199 1 PIPE,FROM Fuel filter to feed pump
25 DC120211 3 BOLT,BANJO
35 DC120209 2 CONNECTOR,FUEL Line
40 DC120210 2 NUT,UNION Fuel lines
2-29
ENGINE, FUEL FILTER
2-30
ENGINE, FUEL FILTER
I Vin Series
Q
T PART
E No. From:
Y
M To:
15 DC221896 1 FILTER,FUEL Complete unit
20 DC221680 1 HEAD,FUEL FILTER
25 DC221897 1 COVER,PRE-FILTER
45 DC221898 1 INSERT,FILTER
50 DC221899 1 ELEMENT,FUEL Filter
55 DC221900 1 ELEMENT,FUEL Pre-filter
60 DC221901 1 GASKET,FUEL Filter to cylinder head
65 DC100694 1 SCREW,FUEL Filter to cylinder head
65 DC100352 2 SCREW,FUEL Filter to cylinder head
2-31
ENGINE, FLAMESTART SYSTEM
2-32
ENGINE, FLAMESTART SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID Valve
20 DC100545 2 SCREW,SOLENOID Valve to bracket
25 DC100597 1 SCREW,BRACKET To charging air pipe
30 DC100604 1 NUT,BRACKET To charging air pipe
40 DC130200 1 PIPE,FROM Solenoid valve to heater plugs
90 DC100142 1 BOLT,BANJO Pipe to solenoid valve
95 DC140189 2 RING,SEAL Pipe to solenoid valve
100 DC130201 1 PIPE,FROM Fuel filter to solenoid valve
105 DC120237 1 BOLT,BANJO Fuel pipe to fuel filter
110 DC100143 1 BOLT,BANJO Fuel pipe to solenoid valve
115 DC140189 2 RING,SEAL Fuel pipe to fuel filter
120 DC140190 2 RING,SEAL Fuel pipe to solenoid valve
125 DC221904 1 PLUG,HEATER Charge air pipe
2-33
ENGINE, TURBO CHARGER
2-34
ENGINE, TURBO CHARGER
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221587 1 TURBOCHARGER,'KKK'
10 DC100296 4 NUT,TURBOCHARGER To manifold
20 DC221905 1 SHIELD,HEAT Flanged elbow
30 DC100385 4 SCREW,HEAT Shield to elbow
50 DC221582 1 HOSE,MOLDED
55 DC100381 1 CLAMP,MOLDED Hose to turbocharger
60 203588 1 CLAMP,HOSE To breather pipe
60 203588 1 CLAMP,HOSE Compressor suction pipe
90 DC130202 1 PIPE,AIR On turbocharger
115 DC140191 1 RING,SEAL Air pipe
130 DC130203 1 PIPE,CHARGE Air
140 DC140192 1 RING,SEAL Charge air pipe
152 DC100319 1 CLAMP,CHARGE Air pipe to turbocharger
160 DC100390 1 SCREW,CHARGE-Air pipe on member
170 DC100695 1 STUD,CHARGE Air pipe at water pump
175 DC100604 1 NUT,CHARGE Air pipe at water pump
200 DC221906 1 BRACKET,CHARGE Air pipe at water pump
248 DC100390 1 SCREW,BRACKET To charging air pipe
280 DC100597 2 SCREW,BRACKET To water pump
330 206353 1 CLAMP,CHARGE Air pipe on housing
340 DC100366 1 SCREW,CHARGE Air pipe to housing
340 DC100369 1 SCREW,CHARGE Air pipe to housing
345 DC100383 1 NUT,CHARGE Air pipe to housing
2-35
ENGINE, AIR COMPRESSOR
40
85
80
35
70
30
55
15 45
110
20
16
25
POO8233 A
2-36
ENGINE, AIR COMPRESSOR
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221907 1 COMPRESSOR,WABCO 352CCM
15 DC221164 1 GEAR,DRIVE
16 DC221165 1 CAP,CLOSURE COMPRESSOR BOTTOM
20 DC221908 1 CRANKSHAFT
25 DC221909 1 CAP,BEARING
30 DC221910 1 ROD,CONNECTING
35 DC221911 1 PISTON
40 DC221912 1 HEAD,CYLINDER Compressor
55 DC100696 1 NUT,GEAR To compressor
70 DC221913 1 VALVE
80 DC260110 1 KIT,REPAIR Compressor DC221907
85 DC260111 1 KIT,PISTON Ring
110 DC100711 4 SCREW,BELT TIGHTENER TO C/SHAFT
2-37
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
62
52
60
10
190
190 185
195 180
75
195
240
20
245
250
P008493 A
2-38
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 DC130204 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
52 203588 1 CLAMP
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
62 DC100659 1 SCREW, INTAKE PIPE TO CRANKCASE
75 203588 2 CLAMP
180 DC130205 1 PIPE, AT CYLINDER HEAD
185 DC130206 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
2-39
ENGINE, INTAKE MANIFOLD
2-40
ENGINE, INTAKE MANIFOLD
I Vin Series
Q
T PART
E No. From:
Y
M To:
11 DC221914 1 COVER
25 DC221915 1 HOUSING,CHARGING Air elbow
UNIT,SENDER Charge air pressure and tem-
50 DC221916 1
perature
65 DC100697 2 SCREW,FLANGED
75 DC100685 12 SCREW,CHARGE Air elbo to cylinder head
2-41
ENGINE, EXHAUST MANIFOLD
2-42
ENGINE EXHAUST MANIFOLD
ENGINE,
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221917 1 MANIFOLD,EXHAUST
15 DC100316 4 STUD
25 DC221918 3 GASKET,MANIFOLD To cylinder head
30 DC100698 12 SCREW,MANIFOLD To cylinder head
95 DC260112 1 KIT,EXHAUST Brake
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER To shaft
115 DC100699 1 NUT,LEVER To throttle valve
120 DC260113 1 KIT,EXHAUST Brake valve
125 DC100296 4 NUT,FLANGED Exhaust brake to turbocharger
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET To flanged elbow
160 DC221920 1 CYLINDER,EXHAUST Brake
180 DC100112 1 SCREW,CYLINDER To bracket
185 DC221921 1 TUBE,PACER Cylinder to bracket
200 DC100117 1 NUT,CYLINDER To bracket
205 DC220980 1 SOCKET,BALL Cylinder to lever
210 DC100359 1 NUT,CYLINDER To lever
215 DC220836 1 CLIP,SECURING
2-43
ENGINE, ELECTRICAL EQUIPMENT
2-44
ENGINE, ELECTRICAL EQUIPMENT
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221922 1 UNIT,CONTROL B30L Tier 2
DC221770 1 COOLER,FUEL
11 DC100366 3 SCREW,CONTROL Unit to crankcase
17 DC221771 6 RING,RUBBER
23 DC221772 1 SPRING,CONTROL Unit to crankcase
41 DC221923 1 CABLE,ELECTRIC-Engine
125 DC221734 1 SENDER,SPEED Camshaft position
125 DC221734 1 SENDER,SPEED Crankshaft position
131 DC221924 2 SWITCH,ENGINE Start/stop
134 DC100700 2 NUT,ENGINE Start/stop
149 DC221925 1 BRACKET,FOR Start/stop switch
167 101354 4 SCREW,CAP Bracket to crankcase
257 DC221726 1 ELECTRONICS,KSA
263 DC221927 1 PLUG,2-PIN
269 DC120221 2 SOCKET,CONTACT 2-Pin plug
275 DC221728 2 GASKET,2-Pin plug
281 DC221729 1 BOOT,2-Pin plug
287 DC120218 1 HOUSING,2-Pin plug
293 DC100664 1 NUT,2-Pin plug
299 DC221730 2 GASKET,2-Pin plug
305 DC221928 2 BUSHING,PIN,2-Pin plug
308 DC221731 1 BOOT,2-Pin plug
311 DC120220 1 BUSHING,PIN From heater plug to ground
317 DC100603 1 NUT, FROM Heater plug to ground
2-45
ENGINE, STARTING MOTOR
2-46
ENGINE, STARTING MOTOR
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221926 1 MOTOR,STARTER 24V/4Kw,Bosch
10 DC221929 1 BENDIX
15 DC150126 1 BUSHING,DRIVE End
20 DC221930 1 HOUSING,FRONT
25 DC150156 1 BUSHING,BENDIX
30 DC221931 1 SWITCH,SOLENOID
35 DC221932 1 LEVER,CONTROL
45 DC150158 1 BUSHING,COMMUTATOR End
48 DC221933 1 BRACKET,WITH Carbon brushes
80 DC221934 1 SWITCH,SOLENOID
95 DC260114 1 KIT,GEARING
100 DC260115 1 KIT,GEARING
105 DC260116 1 KIT,ARMATURE
110 DC100096 3 NUT,STARTING Motor to timing case
2-47
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER
145
155
180
140 100 115
70
15
P008569
2-48
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC221926 1 MOTOR, STARTER, 24V/4Kw, Bosch
2 DC100096 3 NUT, Starting Motor to timing case
15 DC221967 1 SUPPORT, ALTERNATOR
70 DC100708 4 SCREW, Bracket to crankcase
100 DC100152 1 WASHER, Support to alternator
115 DC100464 1 SCREW, Alternator to support
140 DC100491 1 NUT, Alternator to support
150 DC100597 1 SCREW, Bracket to oil filter
155 dc100478 1 SCREW, Alternator to bracket
2-49
ENGINE, OIL PUMP
2-50
ENGINE, OIL PUMP
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL Front crankshaft
20 DC100413 8 SCREW,OIL Pump to crankcase M8x50
25 DC130207 1 PIPE,SUCTION
45 DC100621 1 SCREW,OIL Pipe to dipstick guide tube
50 100197 8 SCREW,SUCTION Pipe to oil pump
55 DC100597 1 SCREW,SUCTION Pipe to crankcase
55 DC100621 1 SCREW,SUPPORT On oil intake pipe
2-51
ENGINE, OIL FILTER AND OIL COOLER
2-52
ENGINE, OIL FILTER AND OIL COOLER
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 DC221938 1 FILTER,OIL Complete unit
15 DC221939 1 COVER,OIL FILTER
25 DC221578 1 ELEMENT,OIL FILTER
30 DC221940 1 NECK,FILTER
45 DC221941 1 SENDER,OIL Pressure
50 DC221942 1 GASKET,OIL Filter to crankcase
70 DC221943 1 VALVE,PRESSURE Relief
75 DC100366 4 SCREW,OIL Filter to crankcase M8x40
75 DC100671 1 SCREW,OIL Filter to crankcase M8x60
105 DC221944 1 ELEMENT,OIL Cooler
110 DC221945 1 COVER,OIL Cooler
115 DC221946 1 GASKET,OIL Cooler to cover
120 DC100385 2 SCREW,OIL Cooler to cover M8x16
125 DC221947 1 GASKET,OIL Cooler to crankcase
130 DC100112 12 SCREW,OIL Cooler to crankcase M8x35
2-53
ENGINE, OIL LINES
2-54
ENGINE, OIL LINES
I Vin Series
Q
T PART
E No. From:
Y
M To:
8 DC130208 1 PIPE,OIL Feed
35 DC130209 1 PIPE,OIL Return
55 DC120182 1 BOLT,BANJO Oil feed pipe to oil filter head
70 DC140149 2 RING,SEAL Oil feed pipe to oil filter head
90 DC221133 1 GASKET,RETURN Pipe to turbocharger
105 DC100414 2 SCREW,RETURN Pipe to turbocharger
115 DC130210 1 PIPE,PLASTIC Return pipe to crankcase
125 203588 2 CLAMP,RETURN Pipe to crankcase
2-55
ENGINE, WATER PUMP
2-56
ENGINE, WATER PUMP
I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 DC260117 1 KIT,GASKET WATER PUMP
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
DC130211 1 PIPE,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD
109 DC100702 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
GASKET,CONNECTING PIPE TO CONNEC-
DC221951 1
TOR
SCREW,CONNECTIONG PIPE ON CONNEC-
DC100507 3
TOR
200 DC220731 2 THERMOSTAT,83 DEGREE
DC221962 1 COVER,TWIN THERMOSTAT HOUSING
230 DC100369 1 SCREW,COVER TO WATER PUMP M8X30
230 DC100366 3 SCREW,COVER TO WATER PUMP M8X40
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
270 DC140182 2 RING,SEAL FITTING TO INTERMEDIATE
PIECE
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN COUPLING AND PULLEY TO W/
PUMP
315 DC221092 1 BELT,V 2040 MM
320 DC221954 1 PULLEY,GUIDE FUEL FEED PUMP
330 DC221963 1 TIGHTENER,BELT
SCREW,BELT TIGHTENER TO CYLINDER
385 DC100336 1
CRANKCASE M10X95
2-57
ENGINE, FAN
2-58
ENGINE, FAN
I Vin Series
Q
T
E From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB,VISCOUS
DC221964 1 FLANGE,FAN COUPLING
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE
35 DC221955 1 SPACER,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER
2-59
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
2-60
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
I Vin Series
Q
T
E From:
Y
M To:
10 DC221956 1 MOUNTING,ENGINE LEFT
10 DC221957 1 MOUNTING,ENGINE RIGHT
25 DC100705 8 WASHER,MOUNTING TO CRANKCASE
30 DC100706 8 SCREW,MOUNTING TO CRANKCASE
77 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD
2-61
AIR INTAKE SYSTEM
2-62
AIR INTAKE SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240)
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
3 206496 2 MTG,BAND,AIR CLEANER,FRG15
4 206489 1 PIPE,AIR INTAKE,B30D
6 203536 2 CLAMP,T-BOLT
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
12 100314 4 NUT,NYLOC
2-63
AIR CLEANER
P008573
2-64
AIR CLEANER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE
2-65
EXHAUST SYSTEM
2-66
EXHAUST SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218349 1 PIPE,EXHAUST,OUTLET,B30L MKII
3 218348 1 PIPE,EXHAUST,MID.B30L MKII
4 218347 1 PIPE,EXHAUST,MAIN,B30L MKII
5 178867 1 HEATSHIELD,B30L MKII
6 178868 1 GUARD,HEATSHIELD,B30L MKII
7 178860 3 MTG BKT,EXH PURIFIER,B30L MKII
8 201212 2 CLAMP,EXHAUST
9 178874 1 MTG BKT,EXH,B30L MKII
10 204035 1 CLAMP,SEALCLAMP
11 207386 1 HEAT,SHIELD,B/HEATING
13 100062 8 WASHER,FLAT
16 100314 10 NUT,NYLOC
18 100966 3 S/S BY 100652
20 207496 1 CLAMP,EXHAUST
21 218239 1 EXHAUST,PURIFIER,12DZ,B30L
22 223168 1 CONE, OUTLET
23 223666 1 CONE, INLET
24 223669 1 SILENCER
25 223718 1 BODY
26 223720 3 CLAMP
2-67
FUEL SYSTEM
ADT B25L/B30L/35L REV 0
2-68
FUEL SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES
2 241225 1 HOSE,A7-8/3730/8FJ/8FJB
3 241224 1 HOSE,A7-8/3100/8FJ/8FJB
4 241218 1 HOSE,A7-8/0600/8FJ/8FJB
5 240980 1 HOSE,A7-8/0580/8FJ/8FJB
6 100731 2 FILTER UNIT, Fuel Water
7 221639 2 SCREW
8 121451 2 ADAPTOR
9 121365 1 ADAPTOR
10 120969 2 CONNECTOR
11 120781 2 ADAPTOR
12 120804 1 ELBOW
13 120670 1 CONNECT
14 100670 2 U BOLT
16 100312 4 NUT,NYLOC
19 100731 1 FILTER UNIT, Fuel Water
20 206616 1 ELEMENT, Fuel Filter
21 224670 1 BOWL
22 187040 1 MOUNTING, FILTER
23 178864 1 BRACKET, FUEL PUMP
2-69
FUEL-WATER FILTER UNIT
ADT B25L/B30L/35L REV 0
2-70
FUEL-WATER FILTER UNIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 221639 1 FILTER,FUEL,FINE PRESSURISED
2 221740 2 FILTER,MICRO FUEL-YELLOW
2-71
ENGINE COOLING SYSTEM
2-72
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207967 1 BOOT, RUBBER, DRAIN VALVE
3 120126 1 ADAPTOR
4 218562 2 HOSE,OIL COOLER INLET
5 207441 1 HOSE,OIL COOLER OUTLET
8 207099 1 SURGE TANK ASSEMBLY
9 207004 4 CLIP,SPRING,SHROUD-RAD
10 206944 2 PIPE,VENT LINE
13 206475 1 COWLING,RADIATOR,704 FAN
14 206436 2 PIPE,OIL COOLER CIRCUIT
15 206435 1 PIPE,MAKE-UP LINE
16 206434 1 PIPE,SUCTION LINE
17 218575 1 HOSE, MAKE - UP LINE
18 218574 1 HOSE,ENG.IN,OIL COOLER
19 218573 1 HOSE,ENG.OUT,OIL COOLER
20 218572 1 HOSE,ENGINE INLET
21 218563 1 HOSE,RADIATOR,TOP
22 218564 1 HOSE,RADIATOR,BTM
27 206187 1 RADIATOR,ALUMINIUM,BEHR,#D
28 203927 1 GROMMET
29 203764 6 P CLIP
30 203681 4 P CLIP
42 174557 1 PLT,MTG,COOLING PIPES
44 173595 1 GUARD,BREATHER,BEHR RAD
45 218693 2 SWITCH, LOW LEVEL
46 130002 1 HOSE,PUSHLOCK
47 130001 1 HOSE,PUSHLOCK
49 100757 2 SCREW,HEXHEAD
51 100731 4 SCREW
55 100314 8 NUT,NYLOC
56 100312 3 NUT,NYLOC
57 100310 2 NUT, NYLOC
62 100080 2 BOLT
64 182560 1 TANK, HEADER
65 218796 1 CAP
66 207098 1 FILLERNECK
67 140537 1 GASKET
68 210813 1 SIGHTGLASS
69 182561 1 MOUNTING
2-73
62
63
40
26
24
53
61
61 50
52
39 5
52
56
12
64
11
35
61
31
52
7
41
25
52
51
52 56
30 31
6 23
31
8
9
10
9
8
60
53
53
55
P008577
2-74
I Vin Series
Q
T PART
E No. From:
Y
M To:
6 207287 1 GUARD,FAN
7 207286 1 HOSE,REDUCER,CAC
8 200043 4 ROD END
9 100288 4 NUT,HEXAGON
10 182816 2 STABILISER ROD
11 206782 1 PIPE,CAC OUTLET
12 204541 4 MTG,RUBBER CIRCULAR
23 206366 1 HOSE,MOULDED,CAC INLET
24 206365 1 HOSE,MOULDED,CAC-ENGINE
26 206188 1 COOLER,AIR,CHARGE,BEHR,#D
30 203681 4 P CLIP
35 201213 2 CLAMP, EXHAUST 90MM
39 186477 1 BKT,RAD/CAC,LHS BOT
40 174576 1 BKT,RAD/CAC,LHS TOP
41 174575 1 BKT,RAD/CAC,RHS BOT
51 100731 4 SCREW
55 100314 8 NUT,NYLOC
56 100312 5 NUT,NYLOC
62 100080 6 BOLT
2-75
ADT B30L/B25L 4X4 MKII
2-76
SECTION 3 DRIVETRAIN

3-1
TRANSMISSION & MISCELLANEOUS PARTS
3, 4
5 25
24 2
6
18
7
11
12 5
17 16 19
8
15 14 22
23 9
10
1 20 21 20 13
P008580 A
3-2
TRANSMISSION & MISCELLANEOUS PARTS
I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 250207 1 TRANS,6WG210,1.77:I/AXLE,B30L
2 174055 1 MTG,ZF6WG210
3 174562 1 MTG,ZF6WG210,TOP,RH
4 174560 1 MTG,ZF6WG210,TOP,LH
7 160461 4 WASHER
8 200173 4 MTG:MEGI
9 160445 4 SPACER,WASHER
11 100314 16 NUT,NYLOC
14 101216 4 WASHER,SERRATED
15 222314 1 KIT,ADAPTOR EMERGENCY PUMP
16 204225 1 FLANGE,ADAPTOR
17 121071 1 COUPLING,ADAPTOR
18 NSI 4 SCREW,HEXHD
19 NSI 1 O RING
20 ZF200024 2 GASKET
21 172781 1 FLANGE,TRANSMISSION DIPSTICK
22 200861 1 STRAP, EARTH
23 100792 2 BOLT, HEXHD
24 190430 1 FLANGE,OUTPUT
25 204079 1 GROMMET
3-3
TRANSMISSION, ENGINE CONNECTION
3-4
TRANSMISSION, ENGINE CONNECTION
I Vin Series
Q
T
E From:
Y
M To:
10 ZF160131 1 BELL,CONVERTER
20 ZF100012 18 SCREW,HEXAGON
30 ZF160084 1 COVER
50 ZF100035 12 NUT,HEXAGON
60 ZF160133 1 DIAPHRAM
70 ZF160132 1 SHAFT,INPUT
120 ZF150020 1 BEARING,BALL
130 ZF160018 1 RING,RETAINING
150 ZF100051 1 WASHER
180 ZF160082 1 FLANGE,INPUT
190 ZF100052 1 WASHER,TAB

3-5
TRANSMISSION, TORQUE CONVERTER
3-6
TRANSMISSION, TORQUE CONVERTER
I Vin Series
Q
T
E From:
Y
M To:
10 ZF200022 1 TORQUE CONVERTER
3-7
TRANSMISSION, INPUT

3-8
TRANSMISSION, INPUT
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160124 1 SHAFT,INPUT
16 ZF160123 1 GEAR
20 ZF160125 1 SHAFT,TURBINE
30 ZF160021 1 RING,SNAP
40 ZF150015 1 BEARING,ROLLER
60 ZF160028 2 RING,PISTON
70 ZF160100 1 SHAFT,STATOR
70 ZF160101 1 SHAFT,STATOR
80 ZF140015 1 O RING

3-9
TRANSMISSION, OIL PUMP
3-10
TRANSMISSION, OIL PUMP
I Vin Series
Q
T
E From:
Y
M To:
21 ZF100025 10 SCREW,CAP
40 ZF140021 1 O RING
100 ZF200013 1 PUMP,OIL PRESSURE
102 ZF160006 1 RING
104 ZF160007 1 SHIM,SUPPORT
106 ZF150001 1 BEARING,NEEDLE
108 ZF140011 1 SEAL,SHAFT
3-11
TRANSMISSION, GEAR BOX HOUSING (PART 1)
3-12
TRANSMISSION, GEAR BOX HOUSING (PART 1)
I Vin Series
Q
T
E From:
Y
M To:
10 ZF160121 1 HOUSING,FRONT SECTION
30 ZF160122 1 HOUSING,REAR SECTION
40 ZF150002 2 PIN,CYLINDRICAL
60 ZF170003 1 PLATE,FIXING
80 ZF170008 1 SHEET,SCREEN
120 ZF200014 1 PLATE,TYPE
130 ZF100004 4 STUD,GROOVED
140 ZF200015 1 BREATHER
160 ZF160099 1 HOUSING,OIL FEED
170 ZF200026 1 GASKET
260 ZF160120 2 COVER
270 ZF140018 2 O RING
280 ZF100055 12 STUD
290 ZF100002 12 WASHER
451 ZF120008 1 PLUG,SCREW
452 ZF140022 1 O RING
472 ZF140022 1 O RING
3-13
TRANSMISSION, GEARBOX HOUSING (PART 2)
3-14
TRANSMISSION, GEARBOX HOUSING (PART 2)
I Vin Series
Q
T PART
E No. From:
Y
M To:
310 ZF180002 1 PIPE
314 ZF180009 1 PIPE
340 ZF140019 2 O RING
350 ZF180003 1 PIPE
354 ZF180009 1 PIPE
380 ZF140019 2 O RING
390 ZF180001 1 TUBE,SUCTION
420 ZF180004 1 PIPE
430 ZF180005 1 PIPE
440 ZF180006 1 PIPE
3-15
TRANSMISSION, K1 COUPLING
3-16
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160138 1 SHAFT
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD
42 ZF160136 1 CARRIER,DISC
50 ZF160118 1 PISTON
60 ZF140016 1 O RING
70 ZF140020 1 O RING
72 ZF210001 7 SPRING,CUP
106 ZF200009 1 CLUTCH DISC,EXTERNAL
120 ZF160004 9 CLUTCH DISC,INTERNAL
130 ZF160135 1 SHIM,END
160 ZF160139 1 IDLER
160 ZF160137 1 IDLER
170 ZF160033 2 DISC,RUNNING
190 ZF150014 2 BEARING,AXIAL
210 ZF150027 1 CAGE,NEEDLE
500 ZF160058 1 RING,SNAP,S=2.10
500 ZF160059 1 RING,SNAP,S=2.25
500 ZF160060 1 RING,SNAP,S=2.40
500 ZF160061 1 RING,SNAP,S=2.55
500 ZF160062 1 RING,SNAP,S=2.70
500 ZF160063 1 RING,SNAP,S=2.85
500 ZF160064 1 RING,SNAP,S=3.00
500 ZF160065 1 RING,SNAP,S=3.15
500 ZF160066 1 RING,SNAP,S=3.30
500 ZF160067 1 RING,SNAP,S=3.45
500 ZF160068 1 RING,SNAP,S=3.60
500 ZF160069 1 RING,SNAP,S=3.75
500 ZF160070 1 RING,SNAP,S=3.90
500 ZF160071 1 RING,SNAP,S=4.05
500 ZF160072 1 RING,SNAP,S=4.20
3-17
3-18
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160140 1 SHAFT
20 ZF100031 1 STUD
60 ZF140016 1 O RING
70 ZF140017 1 O RING
130 ZF160005 1 SHIM,END
150 ZF160043 1 RING,SNAP,S=2.10
150 ZF160044 1 RING,SNAP,S=2.25
150 ZF160045 1 RING,SNAP,S=2.40
150 ZF160046 1 RING,SNAP,S=2.55
150 ZF160047 1 RING,SNAP,S=2.70
150 ZF160057 1 RING,SNAP,S=2.85
150 ZF160048 1 RING,SNAP,S=3.00
150 ZF160049 1 RING,SNAP,S=3.15
150 ZF160050 1 RING,SNAP,S=3.30
150 ZF160051 1 RING,SNAP,S=3.45
150 ZF160052 1 RING,SNAP,S=3.60
150 ZF160053 1 RING,SNAP,S=3.75
150 ZF160054 1 RING,SNAP,S=3.90
150 ZF160055 1 RING,SNAP,S=4.05
150 ZF160056 1 RING,SNAP,S=4.20
160 ZF160143 1 IDLER
160 ZF160142 1 IDLER
200 ZF150004 2 WASHER,AXIAL
3-19
3-20
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160145 1 SHAFT
20 ZF100031 1 STUD
60 ZF140016 1 O RING
70 ZF140017 1 O RING
130 ZF160005 1 SHIM,END
150 ZF160043 1 RING,SNAP,S=2.10
150 ZF160044 1 RING,SNAP,S=2.25
150 ZF160045 1 RING,SNAP,S=2.40
150 ZF160046 1 RING,SNAP,S=2.55
150 ZF160047 1 RING,SNAP,S=2.70
150 ZF160057 1 RING,SNAP,S=2.85
150 ZF160048 1 RING,SNAP,S=3.00
150 ZF160049 1 RING,SNAP,S=3.15
150 ZF160050 1 RING,SNAP,S=3.30
150 ZF160051 1 RING,SNAP,S=3.45
150 ZF160052 1 RING,SNAP,S=3.60
150 ZF160053 1 RING,SNAP,S=3.75
150 ZF160054 1 RING,SNAP,S=3.90
150 ZF160055 1 RING,SNAP,S=4.05
150 ZF160056 1 RING,SNAP,S=4.20
160 ZF160144 1 IDLER
3-21
3-22
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160147 1 SHAFT
16 ZF160146 1 GEAR
20 ZF100031 1 STUD
25 ZF140024 1 CAP,SEALING
60 ZF140016 1 O RING
70 ZF140017 1 O RING
130 ZF160005 1 SHIM,END
150 ZF160043 1 RING,SNAP,S=2.10
150 ZF160044 1 RING,SNAP,S=2.25
150 ZF160045 1 RING,SNAP,S=2.40
150 ZF160046 1 RING,SNAP,S=2.55
150 ZF160047 1 RING,SNAP,S=2.70
150 ZF160057 1 RING,SNAP,S=2.85
150 ZF160048 1 RING,SNAP,S=3.00
150 ZF160049 1 RING,SNAP,S=3.15
150 ZF160050 1 RING,SNAP,S=3.30
150 ZF160051 1 RING,SNAP,S=3.45
150 ZF160052 1 RING,SNAP,S=3.60
150 ZF160053 1 RING,SNAP,S=3.75
150 ZF160054 1 RING,SNAP,S=3.90
150 ZF160055 1 RING,SNAP,S=4.05
150 ZF160056 1 RING,SNAP,S=4.20
160 ZF160148 1 IDLER
3-23
TRANSMISSION, KV COUPLING
3-24
TRANSMISSION, KV COUPLING
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160150 1 SHAFT
20 ZF100031 1 STUD
60 ZF140016 1 O RING
70 ZF140017 1 O RING
74 ZF100039 1 WASHER
90 ZF210008 1 SPRING,COMPRESSION
130 ZF160135 1 SHIM,END
150 ZF160058 1 RING,SNAP,S=2.10
150 ZF160059 1 RING,SNAP,S=2.25
150 ZF160060 1 RING,SNAP,S=2.40
150 ZF160061 1 RING,SNAP,S=2.55
150 ZF160062 1 RING,SNAP,S=2.70
150 ZF160063 1 RING,SNAP,S=2.85
150 ZF160064 1 RING,SNAP,S=3.00
150 ZF160065 1 RING,SNAP,S=3.15
150 ZF160066 1 RING,SNAP,S=3.30
150 ZF160067 1 RING,SNAP,S=3.45
150 ZF160068 1 RING,SNAP,S=3.60
150 ZF160069 1 RING,SNAP,S=3.75
150 ZF160070 1 RING,SNAP,S=3.90
150 ZF160071 1 RING,SNAP,S=4.05
150 ZF160072 1 RING,SNAP,S=4.20
160 ZF160151 1 IDLER
3-25
TRANSMISSION, KR COUPLING
3-26
TRANSMISSION, KR COUPLING
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160153 1 SHAFT
20 ZF100031 1 STUD
60 ZF140016 1 O RING
70 ZF140017 1 O RING
130 ZF160135 1 SHIM,END
150 ZF160058 1 RING,SNAP,S=2.10
150 ZF160059 1 RING,SNAP,S=2.25
150 ZF160060 1 RING,SNAP,S=2.40
150 ZF160061 1 RING,SNAP,S=2.55
150 ZF160062 1 RING,SNAP,S=2.70
150 ZF160063 1 RING,SNAP,S=2.85
150 ZF160064 1 RING,SNAP,S=3.00
150 ZF160065 1 RING,SNAP,S=3.15
150 ZF160066 1 RING,SNAP,S=3.30
150 ZF160067 1 RING,SNAP,S=3.45
150 ZF160068 1 RING,SNAP,S=3.60
150 ZF160069 1 RING,SNAP,S=3.75
150 ZF160070 1 RING,SNAP,S=3.90
150 ZF160071 1 RING,SNAP,S=4.05
150 ZF160072 1 RING,SNAP,S=4.20
160 ZF160151 1 IDLER
3-27
TRANSMISSION, DIFFERENTIAL
3-28
TRANSMISSION, DIFFERENTIAL
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160128 1 SHAFT,OUTPUT
20 ZF160126 1 GEAR,OUTPUT
64 ZF140004 1 O RING
110 ZF160087 6 GEAR,PLANET
120 ZF160088 6 SHAFT,PLANET
130 ZF100038 12 WASHER,THRUST
140 ZF150003 6 PIN,SLOT
200 ZF160127 1 COVER,DIFFERENTIAL
240 ZF160129 1 SHAFT,QUILL
540 ZF160089 1 CARRIER,PLANET
550 ZF160090 1 GEAR,SUN
570 ZF160092 1 FLANGE,OUTPUT
3-29
TRANSMISSION, DISCONNECTION
3-30
TRANSMISSION, DISCONNECTION
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160095 1 HOUSING
20 ZF140025 1 O RING
110 ZF100005 1 SCREW,SET
230 ZF160156 1 SHAFT,OUTPUT
414 ZF160079 1 POT,SPRING
422 ZF160081 1 PISTON
430 ZF160080 1 CYLINDER
434 ZF160026 1 DISC,LIMITATION
438 ZF200045 1 FILTER,INSERT
446 ZF200021 1 GASKET
458 ZF150010 1 PIN,LOCKING
462 ZF140006 1 O RING
466 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK
468 ZF100002 4 WASHER
472 ZF160094 1 RING,OIL FEED
478 ZF160075 1 SHIM,S=0.2
478 ZF160076 1 SHIM,S=0.3
478 ZF160077 1 SHIM,S=0.5
478 ZF160078 1 SHIM,S=1.0
478 ZF160042 1 SHIM,S=1.1
478 ZF160041 1 SHIM,S=1.2
478 ZF160040 1 SHIM,S=1.3
478 ZF160039 1 SHIM,S=1.4
478 ZF160038 1 SHIM,S=1.5
478 ZF160037 1 SHIM,S=1.6
478 ZF160036 1 SHIM,S=1.7
478 ZF160035 1 SHIM,S=1.8
506 ZF160085 1 FORK,GEAR SHIFT
510 ZF150022 2 PIN
514 ZF140007 2 O RING
522 ZF150023 2 PAD,SLIDING
526 ZF160093 1 SLEEVE,SLIDING
540 ZF160091 1 BUSH
542 ZF100048 1 WASHER,INTERMEDIATE
560 ZF160117 1 FLANGE,OUTPUT
606 ZF140008 1 O RING
3-31
TRANSMISSION, PTO
3-32
TRANSMISSION, PTO
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160134 1 SHAFT,PUMP
50 ZF160025 1 RING,RETAINING,45X2.20
100 ZF170007 1 PLATE,COVER
110 ZF140005 1 O RING
3-33
TRANSMISSION, GEARSHIFT SYSTEM (PART 1)
3-34
I Vin Series
Q
T PART
E No. From:
Y
M To:
20 ZF170012 1 PLATE,DUCT
30 ZF170004 1 SHEET,INTERMEDIATE
50 ZF100055 14 STUD
60 ZF100002 14 WASHER
3-35

3-36
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160113 1 VALVE,BLOCK
14 ZF140003 8 O RING
90 ZF160111 1 PISTON,CONTROL
150 ZF200027 1 GASKET
180 ZF200044 3 PRESSURE REGULATOR
210 ZF200027 1 GASKET
240 ZF200044 3 PRESSURE REGULATOR
270 ZF200025 1 WIRING HARNESS
280 ZF160107 1 GASKET
290 ZF160105 1 COVER
310 ZF160107 1 GASKET
320 ZF160106 1 COVER
330 ZF200020 1 CLAMP,RETAINING

3-37

3-38
I Vin Series
Q
T PART
E No. From:
Y
M To:
350 ZF200029 1 GASKET
360 ZF170005 1 SHEET,INTERMEDIATE
362 ZF160009 6 SCREEN
370 ZF200030 1 GASKET

3-39
TRANSMISSION, CONTROL UNIT
3-40
TRANSMISSION, CONTROL UNIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
800 ZF160096 1 HOUSING,GEAR SHIFT
810 ZF200018 1 GASKET
822 ZF140003 1 O RING
850 ZF160097 1 PISTON
852 ZF160010 6 RING,SHIM
860 ZF160098 1 STOP
871 ZF160034 2 SLEEVE,SCREW-IN
872 ZF140009 2 O RING
880 ZF160154 1 VALVE,SOLENOID
900 ZF100003 2 WASHER,SPRING
924 ZF100001 5 WASHER
930 ZF160074 1 COVER
940 ZF100006 1 SCREW,SET
952 ZF240002 1 HOSE
954 ZF240001 1 HOSE
956 ZF240003 1 HOSE
959 ZF170001 1 PLATE
962 ZF160086 1 BUSH,THREADED
964 ZF100036 2 SCREW,UNION
965 ZF160032 4 RING,SEALING
966 ZF100037 2 SCREW,UNION
967 ZF160031 4 RING,SEALING
968 ZF140023 1 O RING
969 ZF140002 1 O RING
3-41
TRANSMISSION, PRESSURE REGULATOR
3-42
TRANSMISSION, PRESSURE REGULATOR
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160001 1 VALVE
60 ZF160110 1 PRESSURE PLATE
3-43
TRANSMISSION, FILTER
3-44
TRANSMISSION, FILTER
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF200060 1 FILTER,SPIN-ON
40 ZF200010 1 HEAD,FILTER
42 ZF140012 2 O RING
3-45
TRANSMISSION, EMERGENCY STEERING PUMP
3-46
TRANSMISSION, EMERGENCY STEERING PUMP
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF160115 1 COVER
12 ZF160083 1 COVER
60 ZF150009 1 BEARING,PLAIN
3-47
TRANSMISSION, INDUCTIVE TRANSMITTERS

3-48
TRANSMISSION, INDUCTIVE TRANSMITTERS
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF200005 3 TRANSMITTER,INDUCTION
20 ZF200003 1 SENSOR,SPEED
56 ZF140014 1 O RING
80 ZF140001 1 CAP,SEALING

3-49
TRANSMISSION, SPEEDO PLUG

3-50
TRANSMISSION, SPEEDO PLUG
I Vin Series
Q
T PART
E No. From:
Y
M To:
482 ZF140010 1 O RING

3-51
TRANSMISSION, OIL DIPSTICK

3-52
TRANSMISSION, OIL DIPSTICK
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF180007 1 TUBE,DIPSTICK,OIL
20 ZF180008 1 DIPSTICK,OIL
50 ZF170002 1 PLATE,COVER

3-53
TRANSMISSION, LOOSE PARTS

3-54
TRANSMISSION, LOOSE PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
10 ZF200035 1 RANGE SELECTOR
20 191047 1 WIRING HARNESS
22 191046 1 WIRING,HARNESS
50 ZF200040 1 CONNECTOR
52 ZF200039 1 PLUG
54 ZF200041 1 PLUG
56 ZF200038 1 PLUG
700 ZF200514 1 CONTROL UNIT
732 ZF200017 1 DISPLAY
750 263286 * 1 KIT, HARNESS MODIFIED Includes items 20 & 22

3-55
TRANSMISSION COOLING SYSTEM
12
10
P009883
3-56
TRANSMISSION COOLING SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 250207 1 TRANS,6WG210,1.77:I/AXLE,B30
2 241319 2 HOSE
3 122111 2 ELBOW
7 206271 1 COOLER,OIL,WATER,ZF
12 172054 8 WASHER,RUBBER
3-57
PROPSHAFTS (KNUCKLE JOINT VIN 013 TO 014)
25 20
20 21 22 23 24
7
3 2 8
17
10
16
13
9
14
15
11 12 P008586 A
3-58
PROPSHAFTS (KNUCKLE JOINT VIN 013 TO 014)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290583 1 P/SHAFT
2 206050 2 CROSS&ROLLER
4 290663 1 P/SHAFT
5 200228 2 U-JOINT
6 200225 2 FLANGE,YOKE
7 290399 1 P/SHAFT
7 290571 1 P/SHAFT
8 200229 1 U-JOINT
10 290123 1 P/SHAFT
11 200230 1 NUT
12 200231 1 FLANGE,COMP
14 201405 2 WASHER
15 100394 2 NUT,NYLOC
16 290073 1 BEARING ADT P/SHAFT
17 221189 1 JOINT,DOUBLE KNUCKLE
18 100129 4 BOLT, HEXHD
19 100912 8 BOLT, HEXHD
20 100655 8 NUT, STOVER
22 100654 8 NUT, STOVER
23 100973 8 NUT, STOVER
24 100739 8 BOLT, HEXHD
25 100915 8 CAPSCREW, SOCHD
3-59
PROPSHAFTS (THRU DRIVE)
3 8
20 17
17 18 19
9 18 19
10
16
3 2
13
14
15
11 12
P008586 AB

3-60
PROPSHAFTS (THRU DRIVE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290583 1 P/SHAFT
4 290663 1 P/SHAFT
5 200228 2 U-JOINT
7 290665 1 P/SHAFT
9 261234 1 THROUGH DRIVE
10 290123 1 P/SHAFT
11 200230 1 NUT
12 200231 1 FLANGE,COMP
14 201405 2 WASHER
15 100394 2 NUT,NYLOC
16 290073 1 BEARING ADT P/SHAFT
17 100655 8 NUT, STOVER
18 100973 8 NUT, STOVER
19 100739 8 BOLT, HEXHD
20 100915 8 CAPSCREW, SOCHD
3-61
THRU DRIVE
2
1
10
11
12
8
4
7
13
5
9
10
7
8 5
11
13
3
P007675

3-62
THRU DRIVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 261234 1 KIT, OSCILLATION THROUGH DRIVE INCLUDES ITEMS 2-14
2 203285 1 FLANGE 8.5C
3 203286 1 FLANGE 7C
4 162041 1 HOUSING, BEARING
5 150082 2 BEARING
6 162045 1 SHAFT, Thru Drive INCLUDES ITEMS 7 & 8
7 101349 2 WASHER
8 101382 2 NUT, CLEAVELOC
9 140011 2 SEAL, OIL
10 162040 2 PLATE, COVER
11 140429 2 O RING
12 100945 8 SCREW, HEX HD
13 100089 16 SCREW, HEX HD

3-63
FRONT AXLE MISC. PARTS
20
23
24
11
22 12
13
15,21
16
17
18
19
2 14
1
5
3
4
3
6
8
10
P008590 A
3-64
FRONT AXLE MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 162526 2 WASHER
2 200170 4 SHOCK ABSORBER
4 100174 4 STUD,SHOCK ABSORBER
5 201224 4 MOULDED RUBBER BUFFER
6 100316 8 NUT,NYLOC
7 200614 2 CABLE STRAP
10 200174 2 AIR SPRING ASSY
11 200036 2 NIPPLE,GREASE
12 120016 2 SOCKET
13 240112 2 HOSE
16 170031 2 LOCK TAG
17 170467 2 PLT,RETAINER
18 160459 2 PIN,PIVOT,FRONT AXLE
19 160312 2 BUSH,BRONZE
20 210016 1 BREATHER,RESERVOIR
23 120671 1 BULKHEAD
24 241863 1 HOSE
3-65
FRONT AXLE ASSEMBLY
1
3 6
5
38
37
36
33 34 44
32
27 43
19 24 40
7 39 41
23 26
20
18
30 31
35
29
22
8 21
25
17 28
9
11
10
12
13
12 14 16
47 4
3 42 46
45
15
42
42
P008589
3-66
FRONT AXLE ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 320500 1 AXLE,FNT
2 203675 1 FLANGE,INPUT
4 310196 1 DIFF HEAD
5 160710 2 SHAFT,STUB
6 200573 2 SIDE SHAFT
8 120396 4 PLUG,CLOSURE HEX SOCKET
9 140262 6 O RING,PLANET PIN
10 160688 6 PIN,PLANET GEAR
11 203362 378 ROLLER,CYLINDRICAL
12 160748 12 PLANET,THRUST
13 203366 6 PLANET GEAR Used up to 25/08/00
13 206606 6 PLANET GEAR Used from 25/08/00
14 206599 6 RACE,INNER
15 183693 1 BANJO,CRDL
16 160867 12 SPACER,BRG
17 201748 6 CIRCLIP,EXTERNAL
18 160194 2 PLUG,BRONZE THRUST
19 161691 2 PLANET CARRIER
21 160803 2 SPACER,SIDESHAFT
22 203373 2 SUN GEAR
23 161138 2 WASHER,THRUST
24 201745 2 PIN:LOCK NUT
25 201744 2 CLIP-SPRING
26 160722 2 LOCKNUT
27 190525 2 WASHER,LOCKNUT Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT Used from 23/05/01
28 201782 2 RING GEAR
29 160711 2 RING GEAR,CARRIER
30 150112 2 CONE,BEARING
31 150113 2 CUP,BEARING
32 160190 8 PLATE,RETAINER
33 160360 8 PLATE,LOCK
35 161784 2 HUB:MACHINED WET BRAKE
36 100510 12 NUT,WHEEL
37 100521 12 WASHER
38 100511 12 STUD,WHEEL
41 221445 1 COVER:OUTER
42 120334 1 PLUG,MAGNETIC
43 161280 1 CARRIER,SEAL
45 120128 1 PLUG
46 290415 1 BRAKE:LHS
47 290414 1 BRAKE:RHS
3-67
REAR AXLE MISC. PARTS
3-68
REAR AXLE MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 100326 32 NUT,NYLOC
2 160043 8 STUD:AXLE
3 120671 1 BULKHEAD
4 241226 1 HOSE
5 210016 1 BREATHER,RESERVOIR
7 160073 8 STUD,AXLE
3-69
REAR AXLE ASSEMBLY
3-70
REAR AXLE ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 320291* 1 AXLE,REAR * THRU DRIVE (FLANGE 160553)
1 320499 1 AXLE,REAR * KNUCKLE JOINT (YOKE 201197)
2 201197 1 YOKE
1 320291 1 AXLE,REAR, THRU DRIVE
2 160553 1 YOKE
4 310170 1 DIFF HEAD
5 160710 2 SHAFT,STUB
6 202018 2 SIDE SHAFT
8 120396 4 PLUG,CLOSURE HEX SOCKET
9 140262 6 O RING,PLANET PIN
10 160688 6 PIN,PLANET GEAR
11 203362 378 ROLLER,CYLINDRICAL
12 160748 12 PLANET,THRUST
13 203366 6 PLANET GEAR Used up to 25/08/00
13 206606 6 PLANET GEAR Used from 25/08/00
14 206599 6 RACE,INNER
16 160867 12 SPACER,BRG
18 160194 2 PLUG,BRONZE THRUST
19 161691 2 PLANET CARRIER
21 181658 2 CUP,DIFF LOCK
22 203365 2 SUN GEAR Used up to 15/01/99
22 206183 2 SUN GEAR Used from 15/01/99 to 25/08/00
22 206598 2 SUN GEAR Used from 25/08/00
24 201745 2 PIN:LOCK NUT
25 201744 2 CLIP-SPRING
26 160722 2 LOCKNUT
27 190525 2 WASHER,LOCKNUT Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT Used from 23/05/01
28 201782 2 RING GEAR Used up to 23/05/01
28 206607 2 RING GEAR Used from 23/05/01
29 160711 2 RING GEAR,CARRIER
31 150113 2 CUP,BEARING
33 160360 8 PLATE,LOCK
35 161784 2 HUB:MACHINED WET BRAKE
36 100510 12 NUT,WHEEL
37 100521 12 WASHER
38 100511 12 STUD,WHEEL
41 221445 1 COVER:OUTER
43 161280 1 CARRIER,SEAL
45 120128 1 PLUG
46 290414 2 BRAKE:SAHR RH
46 290415 BRAKE:SAHR LH
47 183657 1 BANJO,HSG
3-71
DIFFERENTIAL ASSEMBLY : FRONT AXLE
1 11
7
8
9
10
5 6 3
28
2
26
27
2
4
18
24
25
16
31
23
22
20 52
13
14 19 15
12 17
33 30
29
35
34
32 36
21 2 38
39
40 41
42
43
44
54
37 32
45
46 56
47 55
48
49
50 51
53
P008593
3-72
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 310196 1 DIFF ASSEMBLY
2 NSI 1 DIFF CARRIER & BEARING CAPS
3 221978 1 LOCK:BEARING CAP
4 200511 1 ADJUSTER,LOCK,RH,
5 200883 1 PIN,COTTER
6 221035 2 ADJUSTER DOWEL BUSHING LH
7 221027 4 SCREW,BEARING CAP
8 221028 4 FLAT WASHER
9 221032 2 DOWEL BUSHING
10 221034 2 CAP SCREW
11 221029 2 WIRE,LOCK
12 221954 1 ADJUSTER:DIFF.BEARING (LH)
13 221942 1 GEAR:SIDE (RH)
14 221943 1 CUP:DIFF.BEARING (LH)
15 150064 1 BEARING,CUP
16 221944 1 CONE:DIFF.BEARING (LH)
17 221955 1 CONE:DIFF.BEARING (RH)
18 221956 1 KIT:WHEEL DIFF.CASE ONLY
19 221957 12 SCREW:CAP
20 NSI 1 CASE:DIFF
21 NSI 1 CASE:GEAR,SUPPORT
22 222992 1 WASHER,THRUST SIDE GEAR (RH)
23 221945 1 GEAR:SIDEE (RH 39 SPLINE)
24 221959 1 CURVIC SIDE GEAR(LH)
25 221949 1 SPIDER
26 221947 4 PINION:SIDE
27 221948 4 WASHER:THRUST-SIDE PINION
28 221960 1 WASHER,THRUST,CURVIC (LH)
29 221961 8 BOLT:C/WHEEL
30 221968 8 COVER:GEAR SUPPORT CASE
31 221962 8 NUT:RING GEAR BOLT
32 222064 1 C/WHEEL & PINION
33 221964 8 PLATE:FRICTION (OD.SPLINED)
34 221965 7 PLATE:FRICTION (ID.SPLINED)
35 221966 1 PLATE:PRESSURE
3-73
1 11
7
8
9
10
5 6 3
28
2
26
27
2
4
18
24
25
16
31
23
22
20 52
13
14 19 15
12 17
33 30
29
35
34
32 36
21 2 38
39
40 41
42
43
44
54
37 32
45
46 56
47 55
48
49
50 51
53
P008593
3-74
I Vin Series
Q
T PART
E No. From:
Y
M To:
36 221038 1 UPPER EXPANSION PLUG
37 200536 1 PLUG,WELCH
38 221037 1 SHIFT FORK SHAFT & O-RING ASSY.
39 221941 1 SHIFT FORK
40 221041 2 SHIFT UNIT STUD
41 200078 1 BELLOW,DIFF
42 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT
43 221044 2 WASHER:FLAT
44 221045 2 STUD NUT
45 221950 2 CONE:PINION BEARING
46 221970 A/R SPACER,PIN.BEARING .631"
47 150074 2 BEARING,CUP
48 200543 A/R SHIM,PINION CAGE .003
49 221969 1 CAGE:PINION BEARING
50 221979 1 SCREW:BEARING CAGE
51 221958 1 SEAL:OIL
52 190337 1 FLANGE,INPUT
53 221952 1 WASHER:PINION NUT
54 200563 1 BEARING,PINION PILOT
55 221963 1 CLUTCH:SLIDING
3-75
DIFFERENTIAL ASSEMBLY : REAR AXLE
10
1
4
5
6
9
8
3 7
27
42
16
17 29
42
2
11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24
33 28
36
31 37
35
34
12 39
42 41
38
43
44 45
46
47
48
49
40 38
50
52 55
53
54 51
56 57
58 59
60
61
62
P008597
3-76
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 310170 1 DIFF ASSEMBLY
2 NSI 1 LOCK, ADJUSTER
3 221031 1 PIN,COTTER RH
4 221027 4 SCREW,BEARING CAP
6 221032 2 DOWEL BUSHING
7 221030 1 LOCK,BEARING CAP ADJUSTER R/H
8 221035 2 ADJUSTER DOWEL BUSHING LH
9 221034 2 CAP SCREW LH + RH
10 221029 2 RING GEAR THRUST SCREW
11 221177 1 WHEEL DIFF CASE KIT
12 NSI 1 CASE, DIFF
13 221054 12 CAP SCREWS DIFF CASE
14 221052 1 WHEEL DIFF LESS SIDE GEARS
15 221084 1 SIDE GEAR THRUST WASHER RH
16 221086 4 SIDE PINION
17 221087 4 SIDE PINION THRUST WASHER
18 221088 1 SPIDER
19 221046 1 DIFF BEARING ADJUSTER RH
20 221059 1 SPACER,PINION BEARING
21 221048 1 DIFF BEARING CUP RH
22 221050 1 DIFF BEARING CUP LH
23 221049 1 DIFF BEARING CONE RH
24 221051 1 DIFF BEARING CONE LH
25 221093 1 SIDE GEAR RH 36 SPLINE
26 221092 1 SIDE&CURVIC C/GEAR LH
27 221085 1 SIDE CURVIC GEAR T/WASHER LH
28 221021 1 GEAR SUPPORT CASE COVER
29 221163 1 RING GEAR BOLT & NUT KIT
30 221091 16 NUT,RING GEAR
31 221090 16 BOLT,RING GEAR
32 221013 1 SLIDING CLUTCH
33 221014 13 FRICTION PLATE,TANGED(OD)
34 221015 12 FRICTION PLATE,SPLINED(ID)
35 221018 1 PRESSURE PLATE
36 221019 1 PRESSURE PLATE SNAP RING
37 221020 12 COMPRESSION SPRING
38 222066 1 C,WHEEL & PINION
39 221038 1 UPPER EXPANSION PLUG
40 200536 1 PLUG,WELCH
3-77
10
1
4
5
6
9
8
3 7
27
42
16
17 29
42
2
11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24
33 28
36
31 37
35
34
12 39
42 41
38
43
44 45
46
47
48
49
40 38
50
52 55
53
54 51
56 57
58 59
60
61
62
P008597
3-78
I Vin Series
Q
T PART
E No. From:
Y
M To:
41 221037 1 SHIFT FORK SHAFT & O-RING ASSY
42 221026 1 DIFF CARRIER & BRG CAP ASSY
43 221040 1 SHIFT FORK DIFF LOCK
44 221041 2 SHIFT UNIT STUD
45 200078 1 BELLOW,DIFF
46 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT
47 221044 2 WASHER:FLAT
48 221045 2 STUD NUT
49 221165 1 BEARING,PINION PILOT
50 221023 1 CONE:PINION BEARING-INNER
51 221024 1 CONE:PINION BEARING-OUTER
52 221055 A/R SPACER,PINION BEARING .179"
53 221025 1 WASHER,SPACER,PINION BEARING
54 221073 1 CUP:PINION BEARING (INNER)
55 221074 1 CUP:PINION BEARING
56 221075 A/R SHIM:003-PINION BEARING CAGE
57 221166 1 PINION BRG HOUSING & CUP ASSY
58 221080 6 BEARING CAGE CAP SCREW
59 221167 1 OIL SEAL & RETAINER
60 190380 1 YOKE
62 221169 1 NUT:PINION
3-79
BRAKE SYSTEM : AXLE DETAIL
21
19
22
2 2 7
19
6
5
20 24 20 8
8
23
TO PORT CI
18
22
17
13
16
CHASSIS
13
15
CHASSIS
13
12
1 8 9 10 11 8
2 3 4 6 2
P008599 A
3-80
BRAKE SYSTEM : AXLE DETAIL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 320499 1 AXLE,REAR
2 120049 4 CONNECT
3 240727 2 HOSE ASSY
4 121030 1 TEE,BRANCH
7 320500 1 AXLE,FRONT
8 121066 4 CONNECT
10 121064 1 TEE,UNION
11 240944 1 HOSE ASSY
12 174570 1 PIPE ASSY,BRAKE LINE REAR SAHR
13 121063 3 UNION,B/HEAD
15 240957 1 HOSE ASSY
16 240926 1 HOSE ASSY
17 174948 1 MTG PLT,BULKHEAD FTG,SAHR
18 240583 1 HOSE
19 120804 2 ELBOW
20 240041 2 HOSE ASSY
21 240727 1 HOSE
22 120365 3 TEE,RUN
23 240534 1 HOSE
3-81
BRAKE SYSTEM : CHASSIS DETAIL
32
34
36 A5
44 35
CAB A6
28
9
B5 B6
38 6
26 30
TO BRAKES C1
5
13 7
C6
C7
C2 C3 C4 C9 C8 C5
15 16
15 26 14 15
8 17
38 P
7
45 15
9 21
4 10
15 24
43
25
40
23
26 41 33
A P
35
2 T
4 22 38
K4 3
21 42
KV
2 22
KR
3
CAB
44
1
12
28
32
36 9
39 39 20 20
TO TANK
RETURN
29 28 27
31
P008601 A
3-82
BRAKE SYSTEM : CHASSIS DETAIL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 250207 1 TRANS,6WG210
3 121350 3 ELBOW
4 241501 3 HOSE
6 210532 1 BLOCK,MANIFOLD,VICKERS
9 240650 3 HOSE
11 120983 2 REDUCER
13 240534 2 HOSE
14 240929 2 HOSE
15 120188 1 REDUCER
16 210671 1 PUMP,HAND,MANUAL OVERRIDE SAHR
17 120293 1 PLUG,HOLLOW
18 120906 1 ELBOW
19 120218 1 FTG,JIC FEM SWIVL
20 121224 2 PLUG,HOLLOW
21 241530 2 HOSE
23 210829 1 VALVE,BRAKE PEDAL HYDRLC MICO
24 241541 1 HOSE
25 241324 1 HOSE
26 120365 2 TEE,RUN
27 240705 1 HOSE
28 203846 2 GAUGE,HYDRAULIC
31 172029 1 MANIFOLD
32 241333 2 HOSE
33 210244 1 PISTON,ACCUM
34 210327 1 VALVE,MANIFOLD,MAIN,B30D
36 121164 2 CONNECTOR,GAUGE,HYD,SAHR,B30L
38 120983 2 REDUCER
40 174987 1 PLT,MTG,ACCUMULATORS
41 100670 1 U-BOLT,CLAMP
42 240330 1 HOSE
43 204450 1 HOSE
44 120309 2 NUT,BULKHEAD LOCK
45 243636 1 HOSE
3-83
BRAKE ASSEMBLY (S.A.H.R)
3-84
BRAKE ASSEMBLY (S.A.H.R)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290415 * 1 BRAKE,LHS * Includes items 2 to 31
1 290414 1 BRAKE, RHS * Includes items 2 to 31
2 221444 1 COVER,OUTER RH
2 221445 1 COVER,OUTER LH
4 221442 32 SCREW,CAP
5 221468 2 PLUG ASSY
6 NSI 1 O-RING
7 221470 4 PLUG ASSY
8 NSI 1 O-RING
10 221460 2 SCREW,CAP
12 221462 1 BRACKET
13 221463 1 PLUG
14 221464 14 SCREW,CAP
16 221466 2 FITTING,ASSY BRAKE
17 221469 2 PLUG ASSY
18 NSI 1 O-RING
19 221448 2 SCREW,BLEEDER
20 221446 58 PIN,BRAKE SPRING
20 221447 2 PIN
21 221451 60 SPRING
22 221450 2 COVER,INNER
23 221452 2 PISTON
24 221453 4 SEAL,OIL
25 221454 2 SPACER
26 221455 14 DISC,STATIONARY
27 221456 12 DISC,ASSY-FRICTION
28 221457 2 SPACER
29 217597 * 1 HOUSING,BRAKE LH * Used on 290415
29 217596 * 1 HOUSING,BRAKE RH * Used on 290414
30 221459 6 PLUG
31 221467 2 SEAL,ASSY-OIL
3-85
COOLING SYSTEM : FRONT AXLE
24
2 2
8
3 3
15
14
6
21
21 23
20
19
10 11 14
9 13
18
13
P008603
3-86
COOLING SYSTEM : FRONT AXLE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 320500 1 AXLE,FRONT
3 240041 2 HOSE
4 120961 1 BULKHEAD, TEE (WITH NUT)
5 121101 1 ELBOW
6 121043 1 ADAPTOR
7 201966 1 FILTER,UNIT
8 210216 1 VALVE,CHECK,SAHR SUCTION
9 241336 1 HOSE
10 190031 1 ADAPTOR
11 120122 1 ELBOW
12 210816 1 PUMP,DOUBLE,ZF TYPE ADE SAHR
13 120118 1 FTG, SUCTION
14 190073 2 ADAPTOR
15 240907 1 HOSE
16 121043 1 ADAPTOR
17 240117 1 HOSE
19 241500 1 HOSE
20 120100 1 ELBOW
21 120284 2 REDUCER
23 120235 1 QUICK COUPLER
3-87
COOLING SYSTEM : REAR AXLE
30
18
19
17
20
16
21
15
14
22
10
13 23
38 39
11
31
10 22
24 32
12
11
31 35
10
25
9 6
33
36
6
34
8 26
6
5
29 29 1
2 4 3 26
P008604 A
3-88
COOLING SYSTEM : REAR AXLE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 320499 1 AXLE,REAR
2 240534 1 HOSE
3 240600 1 HOSE
6 120247 1 REDUCER
7 210012 1 FILTER,HYD
8 120083 1 HOSE END
9 174572 1 PIPE ASSY
10 121063 2 UNION
12 240957 1 HOSE
13 240926 1 HOSE
14 174948 1 MTG PLT
15 240403 1 HOSE
16 190031 1 ADAPTOR
17 120122 1 ELBOW
18 210816 1 PUMP,DOUBLE,ZF TYPE ADE SAHR
19 120121 1 REDUCER
20 190073 1 ADAPTOR
21 241317 1 HOSE
23 240025 1 HOSE
24 240243 1 HOSE
25 173452 1 PIPE ASSY
27 240318 1 HOSE
28 121043 2 ADAPTOR
31 120284 2 REDUCER
32 201966 1 FILTER,UNIT
33 210216 1 VALVE,CHECK,SAHR SUCTION
34 173453 1 PIPE ASSY,SUCTION,SAHR,SHORT
35 1 QUICK COUPLER
36 140123 2 WASHER, DOWTY
3-89
REAR AXLE WHEEL ASSEMBLY : B30L
3-90
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 261248 2 WHEEL SET
2 190231 1 WHEEL
3 200437 1 VALVE,JUMBO SWIVEL
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 202957 1 TYRE,UNDER GROUND
3-91
FRONT AXLE WHEEL ASSEMBLY : B30L/B35L
3-92
FRONT AXLE WHEEL ASSEMBLY : B30L/B35L
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 190285 1 WHEEL
6 202962 1 TYRE
3-93
FRONT AXLE WHEEL ASSEMBLY : B25L
3-94
FRONT AXLE WHEEL ASSEMBLY : B25L
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 190266 1 RIM
6 201342 1 TYRE
3-95
3-96
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 190231 1 RIM 5 PCE
6 201341 1 TYRE
3-97
3-98
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 190987 1 RIM 5 PCE
6 202957 1 TYRE
3-99
3-100
SECTION 4 HYDRAULICS

4-1
HYDRAULIC SYSTEM
86 15 20
70 70 87
71 71 14 19 B
45 85 13 63 63
89 48
78 82 X
L
77 40
90
69 70 70 69 16 71
84 83 18 70 76 80
74
12
79 69 S 70
23 21
24
74 17 72
25
24 25
53 53 26 61
57 63 58
53
60
1 8
MP1 MP2 M4 P1 S1 T
63
7 91 58
L1
53 B
88 63
A4 A 58
P2 L2 L3 P3 T3 68 65
56
51 57 63
48 52 10
49 29
MP2
M4
MP1
53 54 42 47
27 33
2 28 33
4 51 21 31 66
24 P 65
S 64 11
50
41 81 55 46 72
RHS
44
5 64 32 92
44 9 65
6
39
LS 43
34 39
39 22
L R P 33
37 33
75 36
38 35
35
39 67 65
37 59
3 8
LHS 59
P008735 A
4-2
HYDRAULIC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210327 1 VALVE,MANIFOLD,MAIN
2 210493 1 PUMP,#52 A10VO28 E/STEER,D#ADT
3 230305 1 CYLINDER, STEERING LHS
4 140159 1 O RING
5 230306 1 CYLINDER, STEERING RHS
6 210247 1 VALVE,STEERING
7 210557 1 ACCUMULATOR
8 230048 2 CYLINDER, TIP
9 174948 1 MTG PLT,BULKHEAD FTG,SAHR
10 173782 1 MANIFOLD,3 PORT,HYD TEST POINT
11 180649 1 ASSY,PIPE,TIP CYL
12 210466 2 ELEMENT,SPIN-ON
13 210467 1 HEAD,SPIN-ON TWIN ELEMENT
14 183293 1 TANK,HYDRAULIC
15 174398 1 LID,HYD TANK ACCESS
16 210431 1 PUMP,HYD
17 160853 1 NIPPLE,SUCTION HOSE
18 203978 1 HOSE,SUCTION
19 241502 1 HOSE
20 243315 1 HOSE
21 241517 2 HOSE
22 241521 1 HOSE
23 241552 1 HOSE
24 241322 1 HOSE
25 241547 2 HOSE
26 241548 1 HOSE
28 243316 1 HOSE
29 243317 1 HOSE
31 241522 1 HOSE
32 241505 2 HOSE
33 241321 4 HOSE
34 243339 1 HOSE
35 241507 4 HOSE FORWARD MOUNT CAB ONLY
35 241331 4 HOSE SIDE MOUNT CAB ONLY
36 241504 1 HOSE FORWARD MOUNT CAB ONLY
36 241332 1 HOSE SIDE MOUNT CAB ONLY
37 241337 2 HOSE
38 243338 1 HOSE
40 241323 1 HOSE
42 122071 1 ELBOW
43 122032 1 ELBOW
45 241318 1 HOSE
46 122559 1 ELBOW
48 122032 2 ELBOW
49 122192 1 ELBOW
52 241329 2 HOSE
53 122047 4 ELBOW
4-3
HYDRAULIC SYSTEM
86 15 20
70 70 87
71 71 14 19 B
45 85 13 63 63
89 48
78 82 X
L
77 40
90
69 70 70 69 16 71
84 83 18 70 76 80
74
12
79 69 S 70
23 21
24
74 17 72
25
24 25
53 53 26 61
57 63 58
53
60
1 8
MP1 MP2 M4 P1 S1 T
63
7 91 58
L1
53 B
88 63
A4 A 58
P2 L2 L3 P3 T3 68 65
56
51 57 63
48 52 10
49 29
MP2
M4
MP1
53 54 42 47
27 33
2 28 33
4 51 21 31 66
24 P 65
S 64 11
50
41 81 55 46 72
RHS
44
5 64 32 92
44 9 65
6
39
LS 43
34 39
39 22
L R P 33
37 33
75 36
38 35
35
39 67 65
37 59
3 8
LHS 59
P008735 A
4-4
HYDRAULIC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
54 122047 2 ELBOW
56 145010 1 O RING
57 140728 3 O RING
60 122014 1 ELBOW
61 100933 1 BOLT,LIFTING EYE
63 120238 8 FLANGE,HALF 1”
66 201737 3 TEST POINT
69 101350 12 BOLT,HEXHD
70 120222 6 FLANGE,HALF 2"
71 140731 3 O RING
72 204169 2 CLAMP,SEALING
75 122107 2 TEE,RUN
77 100316 8 NUT,NYLOC
81 210791 1 VALVE,CHECK,E/STEER,D#ADT
82 122069 1 ELBOW
83 120333 1 PLUG
85 122121 1 ELBOW
86 122087 1 O RING
89 140728 1 O RING
90 122007 1 O RING
4-5
HYDRAULIC SYSTEM, FRONT CHASSIS
M5,M6,ML1 MP2 MP1

B
ML2,MP3
46 56
25 46
76 A
56
37
12
T2
82
33 56
76
B5 49
B6 1
A5
50
A6
46
M4
47
L3
53
15
TP1
44
42
P3 52
72 53
46 P2
78 T3 47 P1
L2
L1
P009905
4-6
HYDRAULIC SYSTEM, FRONT CHASSIS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 120040 1 PLUG,HEX HEAD
12 210557 1 ACCUM
15 210327 1 VALVE,MANIFOLD,VOAC Also referenced - Voac Block A
25 201737 5 TEST POINT
33 120253 1 PLUG,HEX HEAD
37 140728 3 O RING
44 122071 1 ELBOW
47 122047 2 ELBOW
52 122014 1 ELBOW
53 120588 1 PLUG
56 120238 6 FLANGE
76 100225 12 CAPSCREW
82 145010 1 O-RING
4-7
STEERING CYLINDER (RHS)
1
14
16
10
9
17
8
6
4
13
18
3 7
12
2 11
P003794
4-8
STEERING CYLINDER (RHS)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 230305 2 STEERING CYLINDER Includes Items 2 to 18
2 140005 1 KIT, SEAL Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, PISTON
6 140103 1 RING, BACKUP
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, WIPER
11 180507 1 ROD Includes Items 12 to 13
12 100333 1 NUT, CASTLE
13 150095 1 BEARING, SPHERICAL
14 181993 1 BARREL Includes Items 15 to 16
16 201495 2 CIRCLIP
17 161286 1 NECKBUSH
18 161317 1 PISTON
4-9
STEERING CYLINDER (LHS)
1
14
16
15
10
9
17
8
6
4
13
18
3 7
12
2 11
P003800

4-10
STEERING CYLINDER (LHS)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 230306 2 STEERING CYLINDER Includes Items 2 to 18
2 140005 1 KIT, SEAL Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, PISTON
6 140103 1 RING, BACKUP
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, WIPER
11 180507 1 ROD Includes Items 12 to 13
12 100333 1 NUT, CASTLE
14 181994 1 BARREL Includes Items 15 to 16
16 201495 2 CIRCLIP
17 161286 1 NECKBUSH
18 161317 1 PISTON

4-11
ROTATION PUMP
1 10
9
7
8
34
5
6
4 3
2
20
19 14
15
18 13
11
12
17
28
30
31
29
27
26
25
24
21
23
33
32 22
P008692
4-12
ROTATION PUMP
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210305 1 PUMP, ROTATION
2 NSI 4 SCREW, SOCKET HD
3 NSI 1 PLATE, PORT
4 223214 1 DOWEL PIN
5 222290 1 O RING
6 223660 1 BEARING,TAPERED ROLLER
7 223648 1 PLATE,DISTRIBUTOR
8 221366 1 CIRCLIP
9 222309 1 SPRING
10 NSI 1 WASHER, THRUST
11 223651 3 PIN,PRESSURE
12 NSI 1 CYLINDER
13 223650 1 BALL,RETAINING
14 222292 9 PISTON,COMPLETE
15 223649 1 PLATE,RETAINING
16 223210 1 O-RING NOT ILLUSTRATED
17 223657 1 PLATE,SWASH
18 222288 2 CRADLE,SHELL
19 222284 1 SPRING
20 223658 1 SHAFT,DRIVE
21 222286 1 BEARING,TAPERED ROLLER
22 222289 1 SHAFT,SEAL
23 NSI 1 CIRCLIP
24 NSI 1 PLUG
25 222277 1 O RING
26 NSI 1 PISTON,CONTROL
27 222280 1 PISTON,ROD
28 223219 4 CAP SCREW
29 223218 3 O-RING
30 223220 1 PLUG
31 222268 1 VALVE,PILOT
32 222281 1 PUMP,HOUSING
33 NSI 1 PLUG
34 223659 1 SHIM
35 223213 1 TEAR-OFF-PLUG NOT ILLUSTRATED
4-13
HYDRAULIC PUMP A10V
4-14
HYDRAULIC PUMP A10V
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210431 1 PUMP,HYD,H-A10VO
2 223219 4 CAP SCREW
3 223247 1 PILOT VALVE DFRI COMPLETE
4 223220 1 PLUG
5 223218 3 O-RING
7 223244 4 O-RING
8 226039 1 PLATE,PORT A10V
9 223213 1 TEAR-OFF-PLUG
10 223214 1 DOWEL PIN
11 223246 1 PLUG VSTI
12 226046 1 PISTON,CONTROL
13 226047 1 GUIDE,PISTON
14 223259 1 COUNTER PISTON
15 223261 1 SPRING
16 223260 1 SPRING
17 226037 1 GROUP,ROTARY A10V 71/31R-COMPL
18 224693 3 PIN,PRESSURE A10 71
19 223248 9 PISTON A10 71
20 223238 1 TUNING DISC A10 63
21 223240 1 TAPERED ROLLER BEARING
22 223237 1 DISC 57X49X3
23 223235 1 SWASH PLATE A10V/1/31R
24 223241 2 CRADLE,SHELL
25 226040 1 SHAFT,DRIVE
26 223239 1 TAPERED ROLLER BEARING
27 223243 1 O-RING
28 223233 1 PUMP HOUSING
29 223212 1 PLUG
30 140062 1 O RING,
31 223245 1 SEEGER-V-RING
32 223242 1 SHAFT SEAL
4-15
VOAC BLOCK A
1
7 3
9
4, 21 4, 21 2, 19
6, 19
15
8, 21
13, 24
13, 24
10
11, 23 14
16, 21
12, 22
P008308
4-16
VOAC BLOCK A
I Vin Series
Q
T PART
E No. From:
Y
M To:
Also referenced - Hydraulic System, Front
1 210327 1 Voac Block, B30D
Chassis
2 224398 1 Valve,Pressure Relief Order seal kit item 19
3 224399 1 Orifice
4 224403 4 Valve,Check Order seal kit item 21
6 221417 1 Valve,Relief Unloading Order seal kit item 19
7 221485 1 Valve,Relief
8 221420 1 Valve,Directional Control 24v Order seal kit item 21
9 224400 1 Orifice
10 224404 1 Valve,Differential Pres,Send
13 224402 3 Valve,Shuttle Order seal kit item 24
14 221421 2 Coil,Directional Control 24v
15 224406 1 Valve,Pressure Relief
16 224409 1 Valve,Directional Control 24v Order seal kit item 21
19 221422 2 Kit,Seal
21 221423 6 Kit,Seal
22 221424 1 Kit,Seal
23 224412 1 Kit,Seal
24 224413 3 Kit,Seal
4-17
VOAC BLOCK B
10
11
2, 6
7
23
3, 9 19
12, 4
22
15
13
14
24
8, 16,
21
P008309
4-18
VOAC BLOCK B
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 224398 1 VALVE, PRESSURE RELIEF ORDER SEAL KIT ITEM 19
3 224399 1 ORIFICE
4 224403 4 VALVE, CHECK ORDER SEAL KIT ITEM 21
6 221417 VALVE, RELIEF UNLOADING
7 221485 1 VALVE, RELIEF
8 221420 1 VALVE, DIRECTIONAL CONTROL 24V ORDER SEAL KIT ITEM 21
9 224400 1 ORIFICE
10 224404 VALVE, DIFFERENTIAL PRES, SEND
13 224402 3 VALVE, SHUTTLE ORDER SEAL KIT ITEM 24
14 221421 COIL, DIRECTIONAL CONTROL 24V
15 224406 1 VALVE, PRESSURE RELIEF
16 224409 1 VALVE, DIRECTIONAL CONTROL 24V ORDER SEAL KIT ITEM21
19 221422 2 KIT, SEAL
21 221423 6 KIT, SEAL
22 221424 1 KIT, SEAL
23 224412 1 KIT, SEAL
24 224413 3 KIT, SEAL
4-19
VOAC BLOCK C
35
36
30
34
33
31, 39 32
P008310
4-20
VOAC BLOCK C
I Vin Series
Q
T PART
E No. From:
Y
M To:
30 224387 1 KIT, EXTERNAL PLUNGER
31 224388 1 KIT, ITERNAL SPRINGS INCLUDES ITEM 39
32 224393 1 KIT, VALVE SPOOL
33 224392 2 KIT, PLUG
34 224389 1 KIT, LEVER HOLDER
35 224386 1 KIT, PRESSURE RELIEF PORT B
36 224385 1 KIT, PRESSURE RELIEF PORT A
39 224391 2 KIT, INTERSECTION SEALS
4-21
STEERING CONTROL VALVE, EATON
5 1
7 2
6
3
5
4
P008367
4-22
STEERING CONTROL VALVE, EATON
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210247 1 VALVE,STEERING,#20,985CC,B30D
2 220609 1 PLUG
3 220610 1 O,RING
4 220697 1 KIT,SEAL ORBITAL VALVE
5 220608 2 RACE,BEARING
6 220693 1 BEARING,NEEDLE THRUST
7 220611 1 RING,RETAINING
8 220694 1 SPRING,CENTERING
9 220607 7 SCREW,CAP
4-23
TIP CYLINDER BREAKDOWN
16
15
13 14
12
11
10
8
3 5 6
4
9
P008694
4-24
TIP CYLINDER BREAKDOWN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 230048 2 TIP CYLINDER
2 180622 1 ROD,CYL,TIP
3 100430 1 SPLITPIN
4 100341 1 NUT,CASTLE
5 140411 1 RING,BACK UP
6 140169 1 O RING
7 140706 1 WARE BAND
8 161319 1 PISTON
9 140578 1 KIT,SEAL,CYL Includes Items 3, 5, 6, 7, 10, 11, 13, 14, 15
10 140131 1 O RING
11 140220 1 O RING
12 160237 1 NECKBUSH,CYL,ARM LIFT
13 140160 1 U SEAL
14 140158 1 O RING
15 140497 1 SEAL,PISTON
16 180623 1 BARREL,CYL,TIP
17 140507 1 SEAL,PISTON
4-25
4-26
SECTION 5 PNEUMATICS

5-1
PNUEMATIC SYSTEM
57
58
59
2 60 53
61 13 11 35
20
10
20
7
20
17 54
4 16 20
8 8
6
5 21
3
14 9 15
9 19
17
15
18
1 32
12
31
34
22
32
33 36
23 47
44 39 29
51 45
56
56
55
55
40 28 51
40 50 25
P 48
38
37 BA
37 50 25
42 27
51
25
41
26
24
51
46 50
37
41 49
38 A
37 B
28 49
32 43 52
P009906
5-2
PNUEMATIC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC221907 1 COMPRESSOR
2 120758 1 UNION
3 100524 1 WASHER,ALUMINIUM,SEAL
4 120818 2 ELBOW
6 241224 1 HOSE
7 204628 1 HOSE,TEFLON
8 121365 2 ADAPTOR
9 100590 2 G-RING
10 261926 1 KIT,AIR DRYER,D#
11 241886 2 HOSE
12 241536 1 HOSE
13 120285 1 UNION
14 120399 1 PLUG,BLANKING
15 140370 2 O RING
16 203227 1 RESEVOIR,AIR,20L
17 200318 2 MTG,BAND
19 120804 1 ELBOW
22 241528 1 HOSE
23 241529 1 HOSE
24 241336 1 HOSE
25 130029 A/R PIPE,AIR LINE
26 241544 1 HOSE
27 241534 1 HOSE
28 241527 2 HOSE
29 241542 1 HOSE
30 121224 1 PLUG,HOLLOW HEX
31 100354 1 WASHER,COPPER
33 210179 1 VALVE,LEVELLING
34 120587 1 PLUG
35 172029 1 MANIFOLD,6-PORT
36 202499 1 LEVER,LEVELLING VALVE
38 210100 2 VALVE,ASCO SOLENOID
39 202498 2 ASSY,CONNECTING,ROD
41 241535 2 HOSE
42 121350 1 ELBOW
43 NSI 1 TRANSMISSION DIFF LOCK
44 121038 2 TEE,RUN
45 CAB BULKHEAD
46 DC221920 CYLINDER,EXHAUST BRAKE
47 200380 1 GAUGE,AIR PRESS
48 210697 1 VALVE,TIP LEVER VOAC
49 121362 2 ADAPTOR
50 120173 4 FITTING,MALE STUD
52 210327 1 VALVE,MANIFOLD,MAIN
5-3
PNUEMATIC SYSTEM
57
58
59
2 60 53
61 13 11 35
20
10
20
7
20
17 54
4 16 20
8 8
6
5 21
3
14 9 15
9 19
17
15
18
1 32
12
31
34
22
32
33 36
23 47
44 39 29
51 45
56
56
55
55
40 28 51
40 50 25
P 48
38
37 BA
37 50 25
42 27
51
25
41
26
24
51
46 50
37
41 49
38 A
37 B
28 49
32 43 52
P009906
5-4
PNUEMATIC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
53 208523 1 PIPE ASSY,COMPRES COOLING,B30D
54 241219 1 HOSE
55 120182 2 BUSH,REDUCING
58 100312 4 NUT, NYLOC
59 178537 2 CLAMP, TOP
60 218036 2 RUBBER STRIP
61 178538 2 CLAMP, BOTTOM
5-5
LEVELLING VALVE
1 2
3
4
5
6
22
7
8
15
9
10
14
13
11
12
16
21 17
18
19
20
P008861
5-6
LEVELLING VALVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210179 1 VALVE,LEVELLING
2 NSI 1 CONNECTION
3 NSI 1 O RING
4 NSI 1 VALVE
5 NSI 1 SPRING
6 NSI 1 VALVE
7 NSI 1 INSERT AEESMBLY
8 NSI 1 O RING
9 NSI 1 O RING
10 NSI 1 VALVE BODY ASSEMBLY
11 NSI 1 PEG LOCATION
12 NSI 1 HOOD EXHAUST
13 NSI 1 SLEEVE
14 NSI 1 SEAL
15 NSI 1 SHAFT
16 NSI 1 SPRING
17 NSI 1 O RING
18 NSI 1 SLIDE ASSEMBLY
19 NSI 1 WASHER
20 NSI 1 NUT
21 NSI 1 PLUG
22 NSI 1 FILTER
5-7
SOLENOID VALVE
5-8
SOLENOID VALVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 NSI 1 CLIP,RETAINING
3 NSI 1 PLATE, INFORMATION
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR
8 NSI 1 PACKING,PREFORMED
9 NSI 1 COIL
10 NSI 1 TUBE,OIL
11 NSI 2 O RING
12 NSI 1 SPRING AND CORE
13 NSI 1 PLUG, HEAD, HEX
14 NSI 1 SPRING, COMPRESSION
15 NSI 1 VALVE
16 NSI 1 BODY,VALVE
5-9
KIT, AIR DRIER
5-10
KIT, AIR DRIER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 261926 1 FILTER, AIR DRIER
2 210561 1 VALVE,UNLOADER,AIR DRYER,D#
3 203895 1 RESEVOIR,AIR
4 200318 1 MTG,BAND
5 140370 6 O RING
6 140193 1 O RING
7 121365 1 ADAPTOR
8 121364 1 ADAPTOR
10 120399 3 PLUG
12 100590 6 G-RING
13 100588 1 G-RING
ADT B25L/B30L/35L 4X4 REV O
5-11
AIR SPRING ASSEMBLY
5-12
AIR SPRING ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 NSI 1 PLATE,TOP
4 NSI 1 PLATE,BASE
5 NSI 2 PLATE,RETAINING
6 200238 1 AIRBAG
5-13
5-14
SECTION 6 ELECTRICAL

6-1
Bell Equipment company
reserves the right to change any details
in these electrical systems. Bell cannot
be held responsible for misinterpretation EARTH STRAP (200861) IMPORTANT !
of these schematics or faults that may
arise from use there of. IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE
Any errors in these must be reported back
COLLECTIVE WIRING METAL TO METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL
EARTH POINTS
to the Bell Electrical Systems team.

HARNESS EARTH POINTS
All electrical repairs must be carried out
by qualified Bell service personnel only.

HARNESS LIST DRAWING LIST 0 - 7
208372 - HARNESS, CAB, FORWARD MOUNT B30L 700235-00 : Earth Points, Straps & Harness List. E1 BATTERY BOX (ENGINE) EARTH POINT
208373 - HARNESS, POWER FWD MOUNT B30L 700235-01 : Starting & charging circuit
208374 - HARNESS , ENGINE B30L 700235-02 : Engine control
700235-03 : ZF transmission interface E2 INTERNAL CAB EARTH POINT
208375 - HARNESS , REAR CHASSIS B30L
700235-04 : Illumination and brake lights
700235-05 : Gauges
700235-06 : Warning lights
700235-07 : Cooler fan, horns & beacon light
6-2
CAB ENGINE ENGINE
TO TO TO
CHASSIS CHASSIS CAB CHASSIS
TO
E1 E2 CHASSIS E1 E2
EARTH STRAPS, LOOM PROTECT KITS & HARNESS
REV 0
EARTH STRAPS, LOOM PROTECT KITS & HARNESS
EARTH POINTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 200861 4 STRAP,EARTH BRAIDED
2 208372 1 HARNESS,CAB,B30LD# FWDMT FORWARD MOUNT CAB ONLY
2 208376 1 HARNESS,CAB,B30LD# SDMT SIDE MOUNT CAB ONLY
3 208373 1 HARNESS,POWER,B30L D#,FWDMT
4 208374 1 HARNESS,ENGINE 906 B30LD#FWDMT
5 208375 1 HARNESS,REAR CHASSIS,B30LD#
6-3
ENGINE & REAR CHASSIS HARNESS
4
5
4
3
18
2
17
11
10
9
8
12
13
7
1
6
14
19
15
16
P009897
6-4
ENGINE & REAR CHASSIS HARNESS
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 207975 1 ALARM,BACK UP-PRECO MODEL112
4 200223 6 SEALED BEAM,24V 60/40W
5 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR
6 205259 1 CIRCUIT BREAKER,60AMP LARGE
7 208080 1 SOLENOID,CONT.DUTY UL-MARINE
8 221421 1 COIL,DIRECTIONAL CONTROL 24V
9 200694 1 SENDER,50-150DEG,SWITCH 130DEG
10 202728 1 THERMOSTAT:FAN CONTROLLER 180F
12 204450 1 SWITCH,PRESSURE 12BAR NC P/SET
13 210100 1 VALVE,ASCO SOLENOID 1/4",ADT
14 200865 2 BATTERY, 12V
15 DC221926 1 MOTOR,STARTER 24V/4KW BOSCH
16 200448 2 HORN,24V;335HZ;2.5A;SCREW CON
17 206945 55 MOUNTING,RUBBER,D#
18 206078 1 SWITCH,WIP ROD,NO&NC CONTACT
19 DC221922 1 UNIT,CONTROL (PLD)
6-5
POWER HARNESS
6-6
POWER HARNESS
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 DC221935 1 ALTERNATOR,28V/80A C/W PULLEY
3 NSI 1 IGN SOLENOID BOX ASSEMBLY
4 200865 2 BATTERY,12V,100AH,DELCO
6-7
CAB HARNESS
6-8
CAB HARNESS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 208372 1 HARNESS,CAB,B30LD# FWDMT FORWARD MOUNT CAB ONLY
1 208376 1 HARNESS,CAB,B30LD# SDMT SIDE MOUNT CAB ONLY
2 NSI 1 DASH ASSEMBLY
3 207028 2 RESISTOR,120OHM,0.5W,POTTED
4 217069 1 THROTTLE,FOOT ACTUATOR,PWM 218
5 NSI 1 ZF/BELL INTERFACE
6 206622 1 BUZZER,DUAL,95DBA3.5KHZ,12/24V
7 NSI 1 DISTRIBUTION BOX
8 NSI 1 DISPLAY & MAIN WARNING ASSEMBLY
6-9
ZF WIRING HARNESS
6-10
ZF WIRING HARNESS
I Vin Series
Q
T
E From:
Y
M To:
4 NSI 1 INPUT SPEED SENSOR Part of Transmission 250258
5 NSI 1 TERBINE & INTERNAL SPEED SENSORS Part of Transmission 250258
6 NSI 1 LOCK UP SOLENOID Part of Transmission 250258
7 ZF200514 1 E-MODULE,EST 37 B30L D#
8 210100 1 VALVE,ASCO SOLENOID 1/4",ADT
9 NSI 1 OUTPUT SPEED SENSOR Part of Transmission 250258
10 NSI 1 MAIN SOLENOID BANK Part of Transmission 250258
6-11
MCB1 60A 7 16 CB1 15A
F1 GN 6.0 X1/U GN 6.0 F3
GN 10.0 A 2
1 2 1 2
CIRCUIT BREAKER K1 CIRCUIT BREAKERS
MCB2 20A 15 GN 1.5
GN 6.0
F2 2
GN 10.0
GN 2.5 PLD X1-15/5 1 9
1 2
RD 10.0 X1/R RD 10.0 15
GN 2.5 PLD X1-15/6 2 2 A LIMIT FOR SUPPLY
CB2 20A F4
BK 1.5 B
ACC 1 1 2 4
0
CONT
13 2
17 3 15 CB3 20A F5
S2
21 2 E1 5 C 3
IGN SOL 1 1 2
1 6

G1 3
M
BATTERY 12V
4 16 CB4 15A F6
7 N
2 1 2
BRAKE LIGHTS 2X2/W D 4
BUS BAR Kl15

4 5 14 IGNITION CB5 15A F7 INST + W/L
16 EP 5
__ 50.0
SWITCH ADM + PLD FQ 2
1 2
BAT.CABLE 50.0
VOLTAGE REFERENCE WIRE
X1/V BK/RD 2.5
16 CB6 15A F8 K4/30 3
G
EST + SOL CTRLS H 3
STARTING & CHARGING CIRCUIT
1 2
IDL SWITCH (S8) I 3
G2 15 CB7 20A F9 HORN
6-12
“W” TERMINAL SIGNAL X1/W J 7
BEACON LIGHT
BATTERY 12V
CHARGE LIGHT (NOT D+) X1/X BK/YL 1.5 1 2
K 7
+SPARE HYD FAN L 7
KL 15 (D+ FUNC) X1/Y
X1/M
6 K2
87a
YL/RD
RD 2.5
4
GN 1.5
3 BK/WH 1.5 5 2
GY/RD 1.5
GN/B+ 16.0
__ 50.0
10
BK/WH
11 30 87
BK/GN 1.5
85 86
S1 BK 1.5 BK/RD 1.5 7 3
1 2 1 2 3 4 5
RELAY
NEUTRAL
1
0
A
9
M SPLICE II
TO ADM 2-X12/12 6 2
PLD A1~X-15/12
TO PLD X1- 15/8
2 ISOLATOR
M1 G3
SWITCH FROM W/L CIRCUIT
__ 50.0
8 5
STARTER ALTERNATOR RD 2.5
3 4
1
E1 2 2
REV 0
FM700235-1
STARTING & CHARGING CIRCUIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 190160 2 CABLE,BAT.POS 1100MM/35MM
2 201424 1 SWITCH:BATTERY ISOLATOR & KEY
3 190125 1 CABLE,BAT.POS 1870MM/35MM
4 200865 2 BATTERY,12V
5 190119 2 CABLE,BAT.NEG 450MM/35MM
6 201311 1 CHANGE OVER RELAY 24V
10 DC221926 1 MOTOR,STARTER 24V/4KW BOSCH
11 DC221935 1 ALTERNATOR,28V/80A C/W PULLEY
13 206258 1 SWITCH,IGNITION DEERE
14 224139 1 KEY,IGNITION,DEERE POLLACK
15 203830 4 CIRCUIT BREAKER,20AMP
6-13
6-14
REV 0 ADT B25L/B30L/35L 4X4
1
1
BK 1.5 RD/XL 1.5

ENGINE VALVE
BRAKE SOLENOID
EXHAUST BRAKE +
Y1
2
A1-XHS/
MCAN-H 1 YL/GN - D2/

MCAN-L 2 BN 1.0 - D2/
MCAN-GND 3 BK 1.0 - D2/
MCAN-GND 4 BL 1.0 - D2/
1
KL30 5 GN 2.5 - MCB 2-2 TO MCB

1
KL30 6 GN 2.5 - MCB 2-1 TO MCB

A1
(PLD)
7
1
KL50 8 BK/WH 1.5 - D2

KL31 9 BK 2.5
10
KL31 11 BK 2.5
1
12 BK/GN 1.5 - M1-2 TO STARTER MOTOR SOLENOID

ENGINE HARNESS PLUG IN
13 PL 1.5 - DIAG - VIA D2/ X2/E

SPLICE
14
KL15 15 RD 1.5 - CBS(F7) X2/K
BULKHEAD
1
21
1
6
ORANGE
“W” SIGNAL FROM ALTERNATOR

PL 1.5
SPLICE 6
1
4
5
16
1
F
CBS (F7) RD 1.5
E1
DIAG/J
DIAG/H
3
EST-DX/9
3
EST-DX/10
RD 1.5
10 11
X2/L
X2/A
X2/B
X2/C
X2/D
SPLICE 5
PWM -
ACCELERATOR
BL 1.0
BK 1.0
BN 1.0
PEDAL
RD/YL 1.5
VL/GN 1.0
3
4
CAB
(1) (5) (3) (6)

_ _
+
+
BK 1.5
EARTH
30
85
(2) (4)
K3
BK 1.5
PWM PWM
B1
1
2
5
3
4
6
ADM/PLD
NEUTRAL
87
86
87a
RD 1.5
GN 2.5
OR 1.5
RD 1.5
GY/RD 1.5
BK/WH 1.5
BL/YL 1.5
BL/YL 1.5
BK/YL 1.5
BL/RD 1.5
BL/RD 1.5
BL/GN 1.5
CAB
BK 1.5
EARTH
X21/3
X21/2
X21/1
X12/1
X12/2
X21/13
X21/12
X12/12
X15/14
X15/15
X15/13
X15/5 FP+
5
KL-31
KL-15
KL-30
A2 (ADM2)
X15/6 MBR BK
X21/14 PWM FP-
FM700235-2 A
NOTE - NOT ALL PINS ARE SHOWN ON THIS PAGE FOR SIMPLICITY OF THE DIAGRAMS
ENGINE CONTROL
ENGINE CONTROL
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 DC221922 1 UNIT,CONTROL
3 206070 1 THROTTLE,FOOT ACTUATOR,PWM
5 190960 1 E-MODULE,ADM2,B30L D#,1 PROG
6-15
6-16
REV 0 ADT B25L/B30L/35L 4X4
23
REAR
EARTH
22-884
21-880
SCREEN
DISPLAY
BIN UP 20-876
1
SWITCH
19-872
8
2 1
18-868
DEUTSCH
X24/1 X2/N PL 1.5 17

V
N
R
T-
T+
4 3
VP
16-860
EARTH
S3
MAIN BAT
BK 1.5 15-856
OPTIONAL B3
BIN RELAY BULKHEAD BK 1.5 14-852

86 13
9
85
PK/RD
GY 1.5 12-844
1
G
F8 RD PL/RD 1.5 11-840

30 87
2
87a GN 2.5 10-836

K4
6
2
TO BIN W/L PL/RD 1.5 GN 2.5

11 10
9-832
6
FROM TRANS. FAULT LIGHT GY 1.5 BL/GN 1.5

14 15
8-828
2
7
ZF SUPPLIED HARNESS
INTER-AXLE 1
PK/BK 6-820
GLC-X1
3,4
DIFF-LOCK SWITCH
X86 5
GEAR LIMITER
I
TO F8 RD 1.5 CONNECTOR
PROGRAM : 6009 - 065 646
4
5 1
WH/RD 1.5 3-808
S8 1
2-804
0
A3 EST37
1-800
2
REVERSE RELAY
ZF CAN-J1939
86 85
RD 1.5
1
3
2
1
C RD 2.5 WH/RD 2.5
CAN
10
87
RD 2.5
30
BN/RD 1.5
87a
K5
1
CB6 - RD 2.5
1
TO NEUTRAL RELAY K2/86

WH/RD 2.5 X24/3 WH/RD 2.5 X2/0
DEUTSCH
NOTE :
(ARTIC)
1
1
2
2
X89
X88
CAN_L
CAN_H
WH/RD 2.5
WH/RD 2.5
WH/RD 2.5
CAN_GND
WH/RD
NO GEAR LIMIT = GLC-X2
3RD GEAR LIMIT = GLC-X3
WH/RD
GLC-X2
GLC-X3
6
6
6
6
60w
60w
60w
60w
GLC-X1
GLC-X1
(ALL GEARS)
E3
E2
E1
E4
SHIELD
GN 1.0
YL 1.0
(3RD GEAR MAX)
2ND GEAR LIMIT = NO CONNECTION TO GLC-X1
BK 1.5 BK 1.5
REVERSE LIGHTS
BK 1.5 BK 1.5
BK 1.5 X95/A
X95/B
7
J1939
B2
B
5
ALARM
BACK UP
BK 1.5
X21/21
X21/20
X21/19
A2 (ADM2)
FM700235-3
TRANSMISSION INTERFACE
TRANSMISSION INTERFACE
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 204946 1 SWITCH,2POSITION NEW LOOK SWF
4 203852 1 LENS,INTERAXLE LOCK SWITCH
6 200223 4 SEALED BEAM,24V 60/40W
9 ZF200035 1 RANGE SELECTOR
10 ZF200514 1 E-MODULE,EST 37 B30L D#
6-17
LIGHTING SWITCH
0 8,9 HEADLIGHT
1 RIGHT BRIGHT/DIP
RELAY
87a S7
SPLICE 2A
SPLICE 2D
SPLICE 2C
BL/RD 2.5 BULKHEAD E5
30 1
1 CB2 (FA) RD 2.5 BL 2.5 X2/Q BL 2.5 X12/2 X12/1
B 5
87 SWITCH LIGHTING
2 16 KL 50 SIG BK/WH 1.5
4,5 E9
86 85 BL 1.5 BL 2.5 11
BK 2.5
HEADLIGHT
BL 2.5
BK 1.5
K6 4,5 E10 RIGHT BRIGHT

GY/YL 1.5
3 CAB BK 1.5 BL 1.5
EARTH
BL 1.5
E6
SPLICE W2
BULKHEAD
4,5 E11 X11/2 X11/1
BL 2.5
X2/R BK 1.5 BL 1.5
RIGHT 11
GAUGE LIGHTING
6,7 BRAKE / PARK LIGHTS
X24/6
E12
ARTIC D3/6
10 E20
SPEEDO SPLICE 2E
6,7
GY/YL 1.5
E13 X29/C
BK 1.5 BL 1.5
BL 2.5
BK 2.5
HYDRAULIC HEADLIGHT
CUT SOLENOID X29/A LEFT BRIGHT
2
ILLUMINATION & BRAKE LIGHTS
1 6,7 E14 X29/B

E7
2 BK 1.5 BL 1.5 X6/2 X6/1
6-18
Y2 TACHO 6,7
BK 1.5
E15 LEFT
BK 1.5 BL 1.5 11
BK 2.5
BRAKE / PARK LIGHTS
BK 1.5
HEADLIGHT
BL 1.5
BK/RD 1.5
BL 2.5
BK 1.5
10 LEFT BRIGHT/DIP
E21
6,7 E16 X28/C
TRANS. BL 1.5 E8
SPLICE W/C
SPLICE 2B
BRAKE OIL X5/2 X5/1
LIGHT X28/A SPLICE
1 6,7 E17
SWITCH ENGINE BK 1.5 BL 1.5
OIL X28/B 11
BULKHEAD
6,7 E18
BK 1.5
1 2 ENGINE
1 D X2/S RD 1.5 BK 1.5 BL 1.5 BK 2.5
COOL
6,7 BK 2.5
E19
S4 CAB AIR BK 1.5 BL 1.5 REAR FRONT
EARTH PRESSURE EARTH CHASSIS
POINT POINT EARTH
FROM BRAKES
BK/RD 1.5
FM700235-4
REV 0
ILLUMINATION & BRAKE LIGHTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 204450 1 SWITCH,PRESSURE 12BAR NC P/SET
2 221421 1 COIL,DIRECTIONAL CONTROL 24V
4 202570 3 LAMP HOLDER:SWF SWITCHES
5 200215 3 BULB,24V,2.1W,WEDGE
6 204935 3 HOLDER,WEDGE BASE BULB VDO
7 204933 8 BULB,24V,3W,W2.1X9.5D
9 202415 1 LENS: HEADLAMP SWITCH(SWF)
11 200223 4 SEALED BEAM,24V 60/40W
6-19
6 6 6 6
20 17 18 8
GAUGES
6 19 RD 1.5 RD 1.5 TACHOMETER

SPLICE 13B
BK 1.5 BK 1.5
SPLICE
TO ALT
4 3
SPLICE 11
P5
BK 1.5
RD 1.5
“+”

P1 RD 1.5
3000 50 150
RPM
BK 1.5 S
2 C
8 “-”
3
X12/6 GY/OR 1.5 ENGINE OIL
BK 1.5
RD 1.5
PRESSURE
X12/3 PL/WH 1.5
YL/RD 1.5
YL/RD 1.5
X12/4 BN/WH 1.5
A2 (ADM2)
“+” P4
40 120
S
C
“-”
4
ENGINE COOLANT
TEMPERATURE
BK 1.5
RD 1.5
BULKHEAD
6-20
GN/WH 1.5 X2/F GN/WH 1.5
TRANSMISSION P3
TEMPERATURE “+”
SENDER
10
REDUNDANT LINK FOR RELIABILITY

REDUNDANT LINK FOR RELIABILITY
W G S
BAR
TO W/L CIRCUIT
“-”
t
1 5
BK 1.5
RD 1.5
TRANSMISSION
OIL TEMPERATURE
B4
RD 1.5 “+” P6
BK 1.5 “-”
6 12
HOUR METER 6
FM700235-5
REV 0
GAUGES
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 200694 1 SENDER,50-150DEG,SWITCH 130DEG
2 203873 1 GAUGE,TACHO WORLD SERIES 24V
3 201403 1 GAUGE,OIL PRESS 24V DIA 52
4 201404 1 GAUGE,TEMP40-120DEG 24V DI52
5 200859 1 GAUGE,TEMP50-150DEG 24V DI52
6 201864 1 GAUGE,HOURMETER HOBBS SQUARE
6-21
5 17 RD 1.5 RD 1.5 RD 1.5 RD 1.5 RD 1.5 18 5
12 TO ALT CIRCUIT (STARTING & CHARGING) YL/RD 1.5

3 2 3 2 2 2 2
5
H1 H2 H3 H4 H8
BIN
ALT
3 14 TO BIN RELAY ‘86’ K4
IDL LAMP
TRANS. FAULT
ENGINE FAULT
1 1 1 1 1
3 3 3
GENERAL WARNING

WARNING LIGHTS
4
E 1
"+"
SPLICE
X21/5 ORANGE 1.5
LASTOP
RD 1.5
H5
"-"
"+"
X15/11
A2 (ADM2)
REL 3
"-"
H6
OVERREV WARNING
RD 1.5
3 15 TO ZF-X7-EST37 INTERFACE
!
n/min
YL/OR 1.5
PL/GN 1.5
BN/GN 1.5
GY/OR 1.5
ORANGE1.5
ORANGE 1.5
ORANGE 1.5
19 5
5
6-22
B3
BL/BK 1.5
V1 2 V2
SPLICE 13C
"+"
RD 1.5 1
1
1
2
3
4
5
6
NOTE: B
"-"
DIODE OR 1.5 2
1 BLOCK
"+"
S9 = RD 1.5 3
2
11
10
9
8
7
"-"
B
X2/H BL/BK 1.5 4
DIODE INS5400
BK 1.5
IDL DROP BOX
SWITCH DOUBLE
PL/RD 1.5 BUZZER
SPLICE 7
BN/YL 1.5 BN/YL 20 5
SPLICE 8
GY 1.5 GY 1.5
SPLICE 9
BL/BK 1.5
GY/GN 1.5
FM700235-6
REV 0
WARNING LIGHTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 201357 7 DIODE:INS400 3A@50V MAX
3 200215 5 BULB,24V,2.1W,WEDGE
4 204054 1 ANNUNCIATOR,DOUBLE RED LED
5 206622 1 BUZZER,DUAL,95DBA3.5KHZ,12/24V
6-23
H7 1
KL 15 CB
1 K RD 1.5 X59/1 OR/WH 1.5 ----- M BK 1.5 ----- BK 1.5
FLASHING
BEACON

ELECTRIC LIGHT
HORN SWITCH
3
S9
KL 15 CB SPLICE 1
1 J RD 1.5 X2/P
2
H B5
GN/BK 1.5
SPLICE W1A
BK 1.5 BK 1.5
ELECTRIC
HORN 1
6-24
2
H B6
COOLER FAN, HORNS & BEACON LIGHT
TRANSMISSION
TEMP. SWITCH
(90°C) BK 1.5
ELECTRIC
HORN 2
CB KL 15
1 L RD/PL 2.5 X2/G RD/PL 2.5 X21/I RD 2.5 BK 1.5 X21/2 RD/PK 1.5
5 S5
FAN/BLOWER
M
X4/2 BK 2.5 X4/1
7
4 M2
FM700235-7
REV 0
COOLER FAN, HORNS & BEACON LIGHT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 203068 1 BEACON,SMALL XENON 10-100VDC
3 200706 1 SWITCH,PRESS BUTTON,STARTER
4 203695 1 FAN,14" ELECTRIC HAYDEN
5 202728 1 THERMOSTAT:FAN CONTROLLER 180F
6-25
HEADLIGHTS AND HOOTER
P008841
1
13
3
6
7
5
5
9 11
2
9
10
5
5
6-26
HEADLIGHTS AND HOOTER
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 NSI 4 BRACKET
4 200223 4 SEALED BEAM,24V 60/40W
5 200221 4 HOUSING,LAMP
7 100049 4 WASHER,SPRING
9 NSI 4 BRACKET
10 100312 2 NUT,NYLOC
13 NSI 4 BOLT
6-27
REAR LIGHTS & REVERSE SIREN
P008840
3
1
2
9
5
11
8
6
4
10
13
12
6-28
REAR LIGHTS & REVERSE SIREN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 200223 2 SEALED BEAM,24V 60/40W
2 200221 2 HOUSING,LAMP
4 NSI 2 BRACKET
5 NSI 2 BOLT
7 100049 2 WASHER,SPRING
6-29
17
18
9
26
8 28
9
8
20 29
9 22 27
8 21

22
18 21
19
8
9
7 EARTH POINT
27
11
12
23 12
27 25
6 6 24
5
1 14
BATTERIES, CLAMPS AND CABLES
6-30
4 10
11
5 12
12
16
15
13 28
29
30
3 2
REV 0
FOR MTG ITEMS 7, 20 & 23
P008842 A
BATTERIES, CLAMPS AND CABLES
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 200865 2 BATTERY,12V,100AH,DELCO
2 100187 4 J-BOLT,(INCL.NUT)
3 100275 2 NUT,WING BRASS
4 170111 2 CLAMP,HOLDOWN
5 200203 2 BOOT,BLACK "-" BATT.TERMINAL
6 200202 2 BOOT,RED "+" BATTERY TERMINAL
8 NSI 4 WASHER
9 NSI 4 NUT
10 201424 1 SWITCH:BATTERY ISOLATOR & KEY
11 NSI 2 WASHER
12 NSI 4 NUT
13 190119 1 CABLE,BAT.NEG
14 190161 1 CABLE,BAT.POS
15 190125 1 CABLE,BAT.POS
16 NSI 1 CABLE
19 100310 2 NUT,NYLOC
21 NSI 2 WASHER
22 NSI 2 NUT
24 NSI 2 WASHER
25 NSI 2 SCREW
27 NSI 3 CABLE Part of Harness 208373
28 NSI 2 SCREW,HEXHD
29 NSI 2 WASHER
30 186425 1 HOUSING,ELEC COMPONENTS,D#
6-31
INSTRUMENT PANEL : FORWARD MOUNT CAB
1 2 3 4 5 6
kPa x100 5
C C 4 6
3 kPa 7
100 100 4 6
2 8 2 8 1
50 150 50 150 0 0 0 0 0 0
10 10
1 9
x100
0 10
HOUR METER
TRANS TEMP ENG TEMP ENG OIL PRESS AIR PRESS
15
20
10
25
5
14 30
2 x100
REV/MIN
15
RPM
HOOTER KEY
7 8 9 10 11 12
20
13
n/min
ACCUMULATOR 17
PRESSURE
13
19
18
BRAKE PRESSURE
P008843 A
6-32
INSTRUMENT PANEL : FORWARD MOUNT CAB
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218620 1 PANEL,INSTRUMENT FWD SAHR
2 200859 1 GAUGE,TEMP50-150DEG 24V
3 201404 1 GAUGE,TEMP40-120DEG 24V
4 201403 1 GAUGE,OIL PRESS 24V
6 201864 1 GAUGE,HOURMETER HOBBS SQUARE
9 202423 1 INSERT:BLANK SWITCH
10 206258 1 SWITCH,IGNITION DEERE
11 208740 1 MFA10,W/LIGHT CLUSTER,B30L D#
12 203873 1 GAUGE,TACHO WORLD SERIES 24V
13 203846 2 GAUGE,HYDRAULIC O-25MPA SAHR
14 202415 1 LENS: HEADLAMP SWITCH(SWF)
16 202410 1 FRAME: SWITCHES,3POSITION
19 218416 1 BOX,DISPLAY COVER,B30L
20 224139 1 KEY
6-33
INSTRUMENT PANEL : SIDE MOUNT CAB
SPEEDO
4 6
2 8
0 10
40
LILILILILI
LILILILILI
20 km/hr 60
CANBUS VOLTMETER
DISPLAY 80
0 WEIGHTING SYSTEM
BRAKE ACCUMULATOR
PRESSURE PRESSURE
7 8 2 1 4 5 6
9 10 11 12 13 14
kPa x100 5
C C 4 6
3 kPa 7
100 100 4 6
2 8 2 8
50 150 50 150 0 10
1 9
x100
0 10
TRANS TEMP ENG TEMP ENG OIL PRESS AIR PRESS
16
HOUR METER
15
20
0 0 0 0 0
1
10
10
17 25
HOUR METER 5
2 x100 30
REV/MIN
RPM
15
18
HOOTER IGNITION
19
7 8 20 21 22 23 24 25
29
n/min
27
26
28
P009907
6-34
INSTRUMENT PANEL : SIDE MOUNT CAB
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 178876 1 MTG PLT,GAUGE,SIDE CAB,B30L
2 203846 2 GAUGE,HYDRAULIC,SAHR
4 218260 1 DISPLAY,MURPHY,MDDM
5 203797 1 GAUGE,SPEEDO,ELECTRONIC
6 200847 1 GAUGE,VOLTMETER
9 178862 1 PANEL,DASH,SIDE MNT,B30L MKII
10 200859 1 GAUGE,TEMP50-150DEG
11 201404 1 GAUGE,TEMP40-120DEG
12 200858 1 GAUGE,OIL PRESS
13 201864 1 GAUGE,HOURMETER
15 203873 1 GAUGE,TACHO WORLD SERIES
16 208740 1 MFA10,W/LIGHT CLUSTER,B30L,D#
17 202410 1 FRAME: SWITCHES,3POSITION
18 202415 1 LENS: HEADLAMP SWITCH
20 204946 2 SWITCH,2POSITION NEW LOOK
21 202423 1 INSERT: BLANK SWITCH
23 206258 1 SWITCH,IGNITION
24 206306 1 NUT,IGNITION SWITCH MTG,MKII
25 176434 1 WASHER,IGNITION
26 218416 1 BOX,DISPLAY COVER,B30L
29 224139 1 KEY
6-35
RELAY CIRCUIT BREAKER BOX
1
5
12
14
6
4
6
4
3
7
8
9
11
2
10
6-36
RELAY CIRCUIT BREAKER BOX
I Vin Series
Q
T
E From:
Y
M To:
1 NSI 1 CIRCUIT BREAKER BOX Part of Harness 208372
2 NSI 1 FRONT COVER Part of Harness 208372
3 NSI 1 CIRCUIT BREAKER BOARD Part of Harness 208372
4 203830 3 CIRCUIT BREAKER
5 201311 7 CHANGE OVER RELAY
6 201468 4 CIRCUIT BREAKER
7 NSI 2 SCREW
8 NSI 2 WASHER
9 NSI 2 NUT,HEX
10 NSI 2 SCREW
11 NSI 2 WASHER
12 190960 1 E-MODULE,ADM2 B30L D#
13 178882 1 PLATE,ELEC,ADM,SUPPORT,B30L
14 218917 1 DECAL,CB+RELAY BOX
6-37
6-38
SECTION 7 FRAME & BODY

7-1
CAB & COWLINGS : FORWARD MOUNT CAB
7-2
CAB & COWLINGS : FORWARD MOUNT CAB
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 182398 1 CAB,FWD MNT,B30L MKII
4 170417 1 GRILL,ADT
7 170654 1 GRILL FRAME
8 100314 32 NUT,NYLOC
9 201540 8 RUBBER MTG-CIRCULAR
13 178877 3 BKT,FOOTREST,B30L MKII
14 170419 1 BONNET,ADT
15 180514 1 CAP,ARTIC JOINT,ADT
16 100323 4 NUT,NYLOC
17 172234 6 SPACER,SHIM GEARBOX
18 172042 6 WASHER
20 190637 6 MTG,MEGI,LARGE
21 171085 1 CANOPY,FWD MOUNT
23 100316 20 NUT,NYLOC
24 170522 1 STEPS ADT LOW PROFILE
25 178883 1 PLATE,SEAT,INSPECT,FED,CAB,LP
27 171600 1 PLT,MTG,BONNET
29 100312 4 NUT,NYLOC
32 178864 3 BKT,FUEL PUMP,MTG,B30L
36 180514 1 CAP,ARTIC JOINT,ADT
37 178870 2 COVER,PL,SAHR BLOCK,B30L
38 100310 12 NUT,NYLOC
39 100520 8 NUT,HEX DOME CHROME PLATED
40 186424 1 COVER, CAP, HEADER TANK,B30L
41 178871 1 MTG PLT,FOOT PEDAL,SAHR,B30L
42 178865 1 MTG BKT,ASCO VALVE,B30L
43 178863 1 MTG PLT,ELEC CANNON PLUG,B30L
44 218414 1 BAFFLE,RUBBER,TOP,MAIN,B30L
45 218413 1 BAFFLE,RUBBER,LH,TOP,B30L
46 218412 1 BAFFLE,RUBBER,RH,TOP,B30L
47 218411 1 BAFFLE,RUBBER,LH,BOT,B30L
48 218410 1 BAFFLE,RUBBER,RH,BOT,B30L
49 218415 1 BAFFLE,RUBBER,BOT,MAIN,B30L
50 171508 2 CLAMP,WHEEL SPANNER,D#
51 181860 1 TOOL,LEVER,WHEEL SPANNER,D#
52 181861 1 TOOL,WHEEL SPANNER,D#
53 100799 2 BOLT,WING
55 206437 2 HEXSERT
56 186269 1 COVER,DISPLAY,CENTRE CONSOL
7-3
CAB & COWLINGS : SIDE MOUNT CAB
7-4
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 182397 1 CAB,SIDE MNT,B30L MKII
4 170417 1 GRILL,ADT
5 100316 12 NUT,NYLOC
7 170654 1 GRILL FRAME B25L ADE ENGINE
8 100314 32 NUT,NYLOC
9 201540 8 RUBBER MTG-CIRCULAR
13 190240 2 HINGE ASSY,SHORT
14 186422 1 BONNET,B30L MKII
15 178871 1 MTG PLT,FOOT PEDAL,SAHR,B30L
16 100323 4 NUT,NYLOC
17 172234 4 SPACER,SHIM GEARBOX
18 172042 4 WASHER
20 190637 4 MTG,MEGI,LARGE
21 171085 1 CANOPY,FWD MOUNT,B25L ADT
23 100316 20 NUT,NYLOC
24 170522 1 STEPS ADT LOW PROFILE
25 178861 1 COVER,INSPECTION,SIDE MNT,B30L
26 170542 1 PLT,SEAT
27 171600 1 PLT,MTG,BONNET,B25L
29 100312 4 NUT,NYLOC
36 178875 1 PLT,RELAY BOX COVER,SIDE CAB
37 178877 2 BKT,FOOTREST,B30L MKII
38 178870 2 COVER,PL,SAHR BLOCK,B30L
39 100310 12 NUT,NYLOC
41 178869 1 LID,BONNET,HEADER TANK,B30L
42 178865 1 MTG BKT,ASCO VALVE,B30L
43 178863 1 MTG PLT,ELEC CANNON PLUG,B30L
44 178864 1 BKT,FUEL PUMP,MTG,B30L
45 218413 1 BAFFLE,RUBBER,LH,TOP,B30L
46 218412 1 BAFFLE,RUBBER,RH,TOP,B30L
47 218411 1 BAFFLE,RUBBER,LH,BOT,B30L
48 218410 1 BAFFLE,RUBBER,RH,BOT,B30L
49 218415 1 BAFFLE,RUBBER,BOT,MAIN,B30L
50 218414 1 BAFFLE,RUBBER,TOP,MAIN,B30L
7-5
7-6
I Vin Series
Q
T PART
E No. From:
Y
M To:
51 100520 8 NUT,HEX DOME CHROME PLATED
53 171508 2 CLAMP,WHEEL SPANNER,D#
54 181860 1 TOOL,LEVER,WHEEL SPANNER,D#
55 181861 1 TOOL,WHEEL SPANNER,D#
56 100799 2 BOLT,WING
58 206437 2 HEXSERT
7-7
FRONT CHASSIS
7-8
FRONT CHASSIS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 183640 1 CHASSIS:FRONT=B30 LOW PROFILE
2 180637 2 TANK:FUEL,LP ADT
3 180639 1 BATTERY BOX:ISCOR SPEC CAB
4 178866 1 PLATE,BELLY,B30L MKII
5 178873 1 COVER,BELLY PLATE,B30L
6 176083 1 GUARD,PROPSHAFT,BOTTOM
7 178872 1 GUARD,PROPSHAFT,B30L
8 177109 1 EMBLEM,BELL NEW
9 200708 1 CAP,DIESEL FILLER
7-9
REAR CHASSIS & BIN
7-10
REAR CHASSIS & BIN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 183303 1 CHASSIS,REAR,DEUTZ,B30L,SAHR
3 170031 2 LOCK TAG
4 170467 2 PLT,RETAINER
5 260071 2 PIN,BODY PIVOT
8 171921 1 GUARD,REAR,LIGHT
10 180804 1 SUPPORT,BODY
11 160393 1 PIN,STEERING CYL
13 182654 1 R/BODY
14 261033 1 LINER KIT
16 200613 8 BIN SHOCK MAT
17 172734 1 BIN EXTENSION
7-11
TIP CYLINDER MOUNTINGS
7-12
TIP CYLINDER MOUNTINGS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 230048 2 CYLINDER
2 170467 4 PLT,RETAINER,FLAT,PIN TAG,ADT
3 170031 4 LOCK TAG
4 160546 4 PIN,TIP CYLINDER, TOP
6 170821 6 SHIM
7-13
ARTICULATION & OSCILATION ASSEMBLY
7-14
ARTICULATION & OSCILATION ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 180504 1 OSCIL JOINT
2 160529 2 PIN ASSY
4 172983 2 WASHER,LOCK
5 161571 1 NUT,LOCK
6 140203 4 O RING
7 160365 4 RING,THRUST,STEEL
8 160366 2 RING,THRUST,NYLON
9 140202 2 O RING
10 160364 2 BUSH,OSCILLATION
12 120016 1 SOCKET
14 170031 2 LOCK TAG
18 160309 1 PLATE,RETAINER,ARTICULATION
19 140117 4 O RING
20 160383 2 PIN ASSY
21 160382 4 BUSH,STEEL
23 140162 4 O RING
25 172178 2 BAR,SAFETY
26 120016 2 SOCKET
27 240111 2 HOSE
28 120041 2 ADAPTOR,SWIVEL 90DEG
29 140162 4 O RING
7-15
SEAT ASSEMBLY
10,11
9
8
7
3,4
2 20 18
19
16 15
17
14
13
12
25
27
26
24
28
21
23
22 P008833
7-16
SEAT ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290013 1 SEAT UNIT LOADER
2 NSI 2 SCREW
3 202447 1 SEAT CUSHION
4 202449 1 SEAT COVER
5 NSI 2 BOLT
6 224765 1 SEAT BELT KIT
7 NSI 1 CLASP, BELT, SEAT
8 NSI 1 BELT, SEAT
9 NSI 1 BOLT
10 202446 1 BACK REST CUSHION LUXURY SEAT
11 202448 1 BACK REST COVER LUXURY SEAT
12 202503 1 HANDLE:BACKREST
13 202504 1 CIRCLIP:BACKREST HANDLE
14 202505 1 CAP:LOCKING MECH
15 202506 1 SPRING
16 202507 1 HANDLE
17 NSI 1 SPACER
18 NSI 1 CLIP,RETAINING
19 202443 1 INSIDE LOCK LUXURY SEAT
20 NSI 1 BASE
21 202445 1 SLIDE
22 202920 1 LOCKING SLIDE
23 NSI 4 BOLT
24 202444 2 MASTER SLIDE
25 100309 2 NUT,NYLOC
27 202921 1 RAIL HANDLE
28 202922 1 KNOB:HANDLE
7-17
STEERING ASSEMBLY
P008617
7-18
STEERING ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 202913 1 CAP,STEERING WHEEL
2 200284 1 NUT.STEERING WHEEL COLUMN
3 200282 1 STEERING,WHEEL
5 200281 1 STEERING COLUMN
6 210413 1 VALVE,STEERING
7-19
STEERING CYLINDER MOUNTINGS
9
8
29
1 18
17
11
2 12
16
13
4 14
19
5
6 19
13
12
15
11
10
20, 21
5
4
3 27
15
26 23
24
15
25 28
15 18
22
P006716
7-20
STEERING CYLINDER MOUNTINGS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 261147 1 PIN ASSEMBLY Includes Items 2 to 7
2 100740 1 BOLT, HEX HEAD
3 100654 1 NUT
4 161537 2 PLATE, END
5 140430 2 O RING
6 161536 2 CONE, EXPANDING
7 161538 1 PIN, TAPERED Includes Items 9 to 14
9 100927 1 BOLT, HEX. HEAD
10 100654 1 NUT
11 161537 2 PLATE
12 140430 2 O RING
13 161536 2 CONE, EXPANDING
14 161535 1 PIN, TAPERED
16 240988 1 HOSE ASSY
18 200036 3 GREASE NIPPLE
19 203990 2 GREASE NIPPLE
20 230305 1 STEERING CYLINDER, LHS
21 230306 1 STEERING CYLINDER, RHS
22 100731 2 SCREW, HEX. HEAD
23 160723 1 BLOCK, GREASE NIPPLE BANK
24 173345 1 PIPE, GREASE
25 173347 1 PIPE, GREASE BOTTOM
26 120807 1 ELBOW
27 173346 1 PIPE, GREASE TOP
28 120196 1 PLUG
29 206185 1 WASHER, RUBBER
7-21
HYDRAULIC TANK
2
4
5
6
8 19
1
10 17
9
18
11 19
17
12
20
21
16 3
17
13
14
15
P008629
7-22
HYDRAULIC TANK
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210105 1 LEVEL,INDICATOR
2 203653 1 CAP,DIESEL FILLER
3 183293 1 TANK,HYDRAULIC
6 174398 1 LID,HYD TANK ACCESS
7 220010 1 ELEMENT,FILTER
8 140385 1 O RING
9 203774 1 GASKET,HYD TANK ACCESS
10 210106 1 STRAINER
11 201412 1 MAGNET
12 120333 1 PLUG
13 172276 2 PLT,WASHER,HYD,TANK,MTG
14 201939 4 SHIM,NEOPRENE,HYD,TANK,MTG
15 100316 4 NUT,NYLOC
18 173466 1 GUARD,HYD TANK
20 210467 1 HEAD,SPIN-ON TWIN ELEMENT
21 210466 2 ELEMENT,SPIN-ON
7-23
DECALS
1
7
WARNING CAUTION
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION, HYDRAULIC OIL
LEVEL
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL FILL WITH AUTOMATIC
TRANSMISSION
REPRESENTATIVE TO DETERMINE THIS MACHINES FLUID ONLY
204609
CERTIFICATION LIMITATIONS.
2 SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF

THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES 8
NO CLEARANCE BETWEEN THE AXLE HOUSING,
WARNING MAINFRAME, TYRES, AND MUD GUARDS. BRAKE APPLIED
HIGH ENGINE TEMPARATURE WORKING IN THESE AREAS CAN RESULT IN PERSONAL

INJURY OR DEATH.
LOW OIL PRES SURE BRAKE RELEASED
203 666
HIGH TRANSMISSION
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS
LOW AIR PRESSURE TEMPERATURE CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
204958
12
3 MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT WARNING
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
WARNING PERSONAL INJURY OR DEATH MAY RESULT.

NO ETHER
ELECTRICAL PRE-HEATER BUILT IN.
THIS MACHINE IS FITTED WITH NO CLEARANCE FOR MAN IN THE ARTICULATION AREA. PERSONAL INJURY MAY RESULT.
A NEUTRAL PARK BRAKE FUNCTION PERSONAL INJURY OR DEATH MAY RESULT.
202853
ANY ATTEMPT TO FREE WHEEL CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
IN NEUTRAL GEAR THEN AFTER EVERY 50 SMR OF OPERATION.
WILL APPLY THE PARK BRAKE 13
203967
INSTALL ARTICULATION LOCK BEFORE LIFTING, 11
4 TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
IMPORTANT
WARNING 203152
BEFORE WELDING
DISCONNECT ALL ELECTRONICS
THIS HYDRAULIC SYSTEM IS FILLED ON ENGINE AND TRANSMISSION
WITH AUTOMATIC TRANSMISSION
FLUID DO NOT TOP UP WITH 202848
HYDRAULIC OIL
203238
5 10 15 14
WARNING CAUTION
INSTALL BIN PROP BEFORE
WORKING UNDER RAISED BIN TO BATTERY ISOLATOR
PREVENT IT FROM FALLING WHICH
MAY RESULT IN PERSONAL INJURY
GREASE
ISOLATE BATTERY
OR DEATH. BEFORE WELDING POINT
202852
204608 203283 203287
WARNING
MACHINE OPERATOR
HAS LIMITED VISIBILITY
DO NOT REMAIN IN THIS
AREA WHILE MACHINE
IS RUNNING
204618
21 9
19
16
17
20
18
P008623 A
7-24
DECALS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 202818 2 DECAL,PROPSHAFT GREASE,ADT
2 204958 1 DECAL,ENGINE WARNING
3 203967 1 DECAL,WARNING-NEUTRAL PARK
4 203238 2 DECAL,WARNING ATF
5 202852 2 DECAL,WARNING,DUMP BODY PROP
6 204618 3 DECAL,WARNING VISIBILITY
7 204609 1 DECAL,HYDRAULIC LEVEL
8 203666 1 DECAL,PARK BRAKE
9 203153 2 DECAL,IMPORTANT,EXT COND ADT
10 204608 1 DECAL,BATTER ISOLATE SWITCH
11 202848 1 DECAL,IMPORTANT,BEFORE WELDING
12 202853 1 DECAL,WARNING-NO ETHER
13 203152 2 DECAL,WARNING,EXTER COND ADT
14 203287 13 DECAL,GREASING POINTS
15 203283 6 DECAL,LIFTING EYE
16 204283 2 DECAL,(B30L)
17 203240 3 DECAL,BELL NEW (320MM)
18 201486 2 DECAL,B25L BONNET STRIPE
19 204955 1 DECAL,NEW B30B BIN LHS
20 204956 1 DECAL,NEW B30B BIN RHS
21 201630 2 DECAL,(B25L)
7-25
7-26
SECTION 10 SPECIAL TOOLS
B25D 6X6 ADT NARROW

10-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
B25D 6X6 ADT NARROW REV 0
10-2
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES
8 DC280018 1 BUSH,TAPER F'SEAL FITTING
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS
11 281368 1 TOOL,ENG,DC,TESTER
12 DC280046 1 TOOL,DELIVERY PUMP TESTER
13 281329 1 TOOL,ENG,DC,TESTER
14 DC280178 1 TESTER,CHARGE AIR PRESSURE
15 281391 1 TOOL,ENG,DC,TEST FLANGE
16 DC280171 1 PULLER
17 DC280162 1 TESTER,COOLING SYSTEM
18 281300 1 TOOL,ENG,DC,TORX BIT SET
10-3
10-4
I Vin Series
Q
T PART
E No. From:
Y
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION
21 DC280134 1 TOOL,PLIERS PISTON RING
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET
23 DC280180 1 HANDLE,SPRING RETAINER
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT
26 281379 1 TOOL,ENG,DC,PULLER
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT
28 281386 1 TOOL,ENG,DC,DRIFT
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT
31 281336 1 TOOL,ENG,DC,SLEEVE
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES
33 281380 1 TOOL,ENG,DC,THREADED INSERT
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST
10-5
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-6
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH"
4 DC280057 1 TOOL,INTERNAL PULLER
5 DC280056 1 TOOL,BRACING
6 DC280075 1 TOOL,PISTON RING PLIERS
7 DC280071 1 TOOL,PISTON RING CLAMPING
8 281366 1 TOOL,PISTON RING CLAMPING
10 DC280062 1 TOOL,REAMER (D=8,99)
11 DC280064 1 TOOL,VALVE GUIDE HOLE
12 281306 1 TOOL,ENG,DC,REAMER
10-7
10-8
I Vin Series
Q
T PART
E No. From:
Y
M To:
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT
15 DC280147 1 TOOL,VALVE-LIFTER MERC
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE
19 281392 1 TOOL,ENG,DC,SLEEVE
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE
21 281318 1 TOOL,ENG,DC,PULLER
22 281333 1 TOOL,ENG,DC,THRUST PIECE
23 281337 1 TOOL,ENG,DC,PUNCH
10-9

10-10
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS
2 281401 1 TOOL,ENG,DC,ADAPTER SET
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT
7 DC280170 1 VALVE,SEATRING TURNING CUTTER
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER

10-11
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-12
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 280149 1 Bearing resistance tool
2 280010 1 Spanner,Bearing Adj-Hub Nut
3 208272 1 Cassette seal installer
10-13
HYDRAULICS : REPAIR/OVERHAUL
6
1
B25D 6X6 ADT NARROW REV A
10-14
HYDRAULICS : REPAIR/OVERHAUL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 201873 1 Adapter
2 206082 1 Gauge (quad) pressure
3 240498 1 Test pipe (2.5m)
4 240499 1 Test pipe (1.0m)
5 280261 1 Adjustable C-Spanner
6 280470 1 Steering cylinder nut tool
7 120926 1 Fitting,Tyre Tower,Hose Adaptor 1/4” - 18 BSP
10-15
FRAME & OSCILLATION TOOLS
10-16
FRAME & OSCILLATION TOOLS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL
10-17
DIAGNOSTIC TOOLS (DRIVELINE)
10-18
DIAGNOSTIC TOOLS (DRIVELINE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
4 280479 1 MERC,MINIDIAG2
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT
10-19

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ADT, B25L 4X4 MKII, 906, 210, SAHR

ADT, B30L 4X4 MKII, 906, 210, SAHR

FIRST ISSUE: NOVEMBER 2004

ADT B25L/B30L/35L 4X4 REV 0

For the latest Bell operations listing please visit :

The following address list was correct as at 22 August 2002.

GROUP OPERATIONS LISTING

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV 0

SOUTHERN AFRICA REGION

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV A

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Gweru

Bell Equipment Triangle

ADT B25L/B30L/35L 4X4 REV A

TABLE 1: STRUCTURE BREAKDOWN

i AEB Is a unique number designated to Bell Equipment.

iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.

iv R Is the Plant of manufacture, i.e:R = Richards Bay.

v 00 Is the Revision Level of the machine type/build number.

vi 0009 Is the sequential serial number.

Note: This number is sequential to each product line and not to

Eg: B25D AEB 411812 1R 000009

ADT B25L/B30L/35L 4X4 REV 0

AEB XXXXXX XR XXXXXX

C ONSU LT TH E OPER ATOR A ND MA NU FAC TU RED BY:

ADT B25L/B30L/35L 4X4 REV 0

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

ADT B25L/B30L/35L 4X4 REV 0

SECTION 1. GENERAL INFORMATION

ADT B25L/B30L/35L 4X4

ADT B25L/B30L/35L 4X4

ADT B25L/B30L/35L 4X4

ADT B25L/B30L/35L 4X4

ADT B25L/B30L/35L 4X4 REV 0

DOOR, HVAC SYSTEM

B30D & B25D 6X6 ADT REV 0

PAGE NUMBER (CHAPTER - PAGE) ILLUSTRATION ID

ADT B30L/B25L 4X4 MKII REV 0

VIN NUMBER RANGE INDICATOR

B3 & B25D 6X6 ADT REV 0

PAGE NUMBER (CHAPTER - PAGE)

ADT B25L/B30L/35L 4X4 REV 0

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

ADT B25L/B30L/35L 4X4 REV 0

FWD Forward N Newton

ADT B25L/B30L/35L 4X4 REV 0

1. The model and VIN number of your BELL product.

ADT B25L/B30L/35L 4X4 REV 0

ALL DIMENSIONS SHOWN ARE IN MILLIMETRES (FEET)

ADT B25L/B30L/35L 4X4 REV 0

ALL DIMENSIONS SHOWN ARE IN MILLIMETRES (FEET)

ADT B30L/B25L 4X4 MKII REV 0

AEB XXXXXX XR XXXXXX

(On Left Hand Side of Truck) MACHINE MODEL

C ON SU LT THE O PER ATO R AN D M AN U FAC TUR ED B Y:

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV 0

ADT B25L/B30L/35L 4X4 REV 0