Professional Documents
Culture Documents
PARTS MANUAL
872085
i
B30D & B25D 6X6 ADT REV 0
ii
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
LOCATION OF OPERATIONS
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Gilles Prout
E-mail: gillesp@bell-france.fr
iii
LOCATION OF OPERATIONS
GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Dieter Kremer (Ext.11) or Heinz Wortmann (Ext.33)
E-mail: center@de.bellequipment.com
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: jcbeqch@bluewin.ch or pascal.beqch@bluewin.ch
SPAIN
Bell Equipment España
C/. Ocaña 23, piso 5B. . . . . . . . . . . . . . Tel : +34-917-191 512
28047 . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34-917-191 512
MADRID
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: George Wilson (mobile: +44 7776 184 231)
E-mail: georgew@bellequipment.co.uk, general@bellequipment.co.uk
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
iv
LOCATION OF OPERATIONS
CAPE REGION
CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (Cell: 083-458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Luc Hannan (Cell: 082-325 5920)
E-mail: luch@bell.co.za
GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (Cell: 082-659 3222)
E-mail: karino@bell.co.za
PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Cell: 082-657 1190)
E-mail: lynneo@bell.co.za
SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Cell: 083-414 8946)
E-mail: laurencedv@bell.co.za
v
LOCATION OF OPERATIONS
NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 61 228 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Cell: 081 127 3043)
CENTRAL REGION
BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Branch Manager) (Cell: 082-553 6273)
E-mail: vivianm@bell.co.za
JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: David Vaughn (General Manager) (082-560 0379)
or Deon van Rensburg (Sales Manager) (082-450 7252)
E-mail: davev@bell.co.za or deanvr@bell.co.za
KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (Cell: 082-558 6911)
E-mail: gerteyc@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Cell: 083-626 8316)
vi
LOCATION OF OPERATIONS
MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Dean Smith (Branch Manager) (Cell: 082-773 5423)
E-mail: nataliec@bell.co.za
NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Cell: 082-565 3387)
E-mail: ling@bell.co.za
TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Aubrey Potgieter (Branch Manager) (Cell: 083-629 1931)
E-mail: altar@bell.co.za / fouchew@bell.co.za
COASTAL REGION
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za
vii
LOCATION OF OPERATIONS
EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 792 6516 . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Cell: 082-784 1477)
E-mail: shelleyb@bell.co.za
PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Sean Castle (Branch Manager) (Cell: 082-566 4882)
E-mail: carlaf@bell.co.za
UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696/1637 . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 2141 . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (Cell: 082-774 0493)
VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Cell: 082-627 6459)
E-mail: cliffg@bell.co.za
NORTHERN REGION
viii
LOCATION OF OPERATIONS
ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: collins@bellzim.co.zw or admin@bellzim.co.zw
ix
DEALER
x
VIN IDENTIFICATION
VIN: AEB4118401R000009
i. AEB Is the unique letters designated to Bell for vehicles manufactured in South Africa.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvement which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the
machine, which may involve a change to a mechanical system (e.g. driveline)
or the electrical system.
iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
Note: This number is sequential to each product line. This number will not
return to zero is a revision level change. It may occur that two ADT’s
may have the same sequential digits in it’s VIN, however this is not a
problem as they can be differentiated by their 400 number (machine
type/build number) e.g.
The last 4 digits of the VIN will be used to identify the implementation
of engineering changes.
i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvment which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the
xi
machine, which may involve a change to a mechanical system (e.g. driveline)
or the electrical system.
iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
There was an electrical system upgrade that necessitated a MK upgrade to MK III. The
VIN structure was changed to accommodate the MK III upgrade. The following
sequential serial numbers indicated the change in the VIN structure and the electrical up-
grade.
i. AEB Is the unique letters designated to Bell for vehicles manufactured in SA.
ii. 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number
falls away as this is always a 4.
iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.
iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.
ii. 411 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number
falls away as this is always a 4.
iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.
iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
xiii
B30D & B25D 6X6 ADT
xiv
VIN IDENTIFICATION
CE & Machine
Specification Plate
M ANUF ACT URED BY:
BELL EQ UIPM ENT CO.SA . (PT Y) LT D.
RIC HARDS BAY, SOUT H AFRI CA
M A C H IN E
CAB
E NG I N E
T R A N SM I SS IO N
T R A N SFE R C A SE
F R O N T D I F F E RE N T IA L
M I D D IF F ER EN T I A L
R EA R D I F F ER E N TIA L
A XLE : E M PT Y L A D EN
F RONT kg kg
M IDDL E kg kg
REAR kg kg
T OTA L kg kg
PA YL O AD
17611 4FM
Engine
AEB XXXXXX XR XXXXXX Specification
Transfer Case Plate
Vin Number
(On Left Hand Side of Truck) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001
xv
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
xvi
CONTENTS OVERVIEW
CONTENTS
xviii
TABLE OF CONTENTS
1-1
PAGE LAYOUT
HEADING
1 11
4
12
8
2 9
3
7
6 7
10
RELEVANT
MACHINE P008132
7-12
1-2
PAGE LAYOUT
HEADING
DOOR , H V A C SYSTEM
I B B Vi n S eries
Q
T PART 4 3
T DESCRIPTI ON REM ARKS
E No. 0 5 Fr om:
Y
M DD To :
1 206412 1 DOOR,HAVC,RHS,B30D XX
2 100092 2 BOLT,HEXHD XX
3 100370 2 WASHER,HARDENED XX
4 100837 18 CAPSCREW,CSK,SOCHD XX
5 206415 3 HINGE,EXTERIOR,B30D XX
6 100312 1 NUT,NYLOC XX
7 100062 1 WASHER,FLAT XX
8 206491 1 STRUT,CAB,4044,B30D XX
9 100731 3 SCREW,HEXHD XX
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D XX
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D XX
12 207868 1 GASKET,HVAC FRESH AIR,B30D XX
MACHINE ALLOCATION
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.
RELEVANT
MACHINE
7-13
1-3
B30D & B25D 6X6 ADT REV 0
1-4
LIST OF ABBREVIATIONS
1-5
LIST OF ABBREVIATIONS
1-6
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-7
B30D & B25D 6X6 ADT REV 0
1-8
MACHINE DIMENSIONS B30D
5500 (18’)
5242 (17’1”)
6207 (20’4”)
3425 (11’3”)
2756 (9’)
2005 (6’6”)
603 (1’10”)
(1’7”)
525
1363 (4’5”)
565 1392 (4’7”) 1670 (5’6”) 4177 (13’8”) 2337 (7’8”)
(1’10”)
9577 (31’5”)
1390 (4’7”)
2176 (7’2”)
2960 (9’8”)
1-9
B30D & B25D 6X6 ADT REV 0
1-10
MACHINE DIMENSIONS B25D
5390 (17’8’’)
5128 (16’10”)
6126 (20’1”)
3425 (11’3”)
2629 (8’6”)
1970 (6’6”)
661 (2’2”)
(1’9”)
525
1363 (4’5”)
509 1316 (4’4”) 1670 (5’6”) 4177 (13’8”) 2337 (7’8”)
(1’8”)
9501 (31’2”)
1570 (5’2”)
2225 (7’3”)
2880 (9’5”)
25D0001CFM - A
1-11
B30D & B25D 6X6 ADT REV 0
1-12
SERIAL NUMBER PLATES
CE & Machine
Specification Plate
M ANUF ACT URED BY:
BEL L EQ UIPM ENT CO.SA . (PT Y) LT D.
RIC HARDS BAY, SOUT H AF RI CA
M A C H IN E
CAB
E NG I N E
TR A N SM I SS IO N
TR A N SFE R C A SE
FR O N T D I FFE RE N TIA L
M I D D IFF ER EN TI A L
R EA R D I FFER E N TIA L
A XLE : E M PT Y LA D EN
F RONT kg kg
M IDDL E kg kg
REAR kg kg
T OTA L kg kg
PA YLO AD
17611 4FM
Engine
AEB XXXXXX XR XXXXXX Specification
Transfer Case Plate
Vin Number
(On Left Hand Side of Truck) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001
1-13
B30D & B25D 6X6 ADT REV 0
1-14
SECTION 2 ENGINE
12
19
7
1
16 18
14
20 8
13
19
9 15
17 5
22 18
21
11
10
3
E9836401 SH1-2 G
2-2
ENGINE MISCELLANEOUS ITEMS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 255001 1 RING,CLAMPING,OM906LA X X
2 251106 1 ENGINE,MB OM906LA TIER2 X X
3 207967 1 BOOT, RUBBER, DRAIN VALVE X X
4 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
5 207455 1 GUARD,STARTER MOTOR X X
6 217857 1 NONSLIP,SUMP,OM906LA X X From VIN. 2610 Was 206764. Refer SIB 2005/1069
7 183140 2 MOUNTING,ENGINE,OM906LA X X
8 176592 4 SPACER,ENG MTG,110X4MM X X
9 175112 1 PLATE,COVER,FLYWHEEL,HOUSING X X
10 122136 1 VALVE,DRAIN X X
11 121090 1 CONNECT,SPEC X X
12 101324 2 BOLT,HEXHD X X
13 100090 12 SCREW,HEXHD X X
14 100827 8 SCREW,HEXHD X X
15 100653 2 NUT,STOVER X X
16 100643 8 SCREW,HEXHD X X
17 100548 2 WASHER,HARDENED X X
18 100536 10 WASHER,HARDENED X X
19 100532 4 WASHER,HARDENED X X
20 100370 12 WASHER,HARDENED X X
21 100365 2 SCREW,HEXHD X X
22 100238 2 SCREW, HEXHD X X
41 29 18
30
15
20 17 3 16
23 22 36 35
27 21
26 10
12
12 9
25
24 8
9
28
7
2 40
6 31
32
19
13
14
4 1
5 34 39
33 37
38
11
P008200
2-4
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221850 1 CRANKCASE, LESS CYLINDER LINERS X X
2 DC221799 2 SLEEVE, FLYWHEEL X X
3 DC220737 3 BALL, D1/4" X X
4 DC100059 1 PIN, DOWEL X X
5 DC100670 14 SCREW X X
6 DC150174 6 BUSHING, CAMSHAFT BEARINGS X X
7 DC150175 1 BUSHING, CAMSHAFT BEARINGS X X
8 DC220543 6 PLUG, WELCH X X
8 DC220549 A/R PLUG, WELCH X X
9 DC120195 10 PLUG, EXPANSION 40MM X X
10 DC221800 1 THROTTLE, TRANSVERSE X X
11 DC221801 6 NOZZLE, OIL X X
12 DC220735 2 BALL, D08,5 X X
12 DC221802 2 BALL X X
12 DC221803 2 BALL X X
12 DC220737 1 BALL, D1/4" X X
12 DC220737 5 BALL, D1/4" X X
13 DC221804 1 INTERMEDIATE, PIECE OIL PUMP X X
14 DC221805 2 SLEEVE X X
15 DC221806 1 INTERMEDIATE, PIECE TURBO X X
16 DC221807 1 SLEEVE X X
17 DC120226 1 PLUG, EXPANSION X X
18 DC221808 6 LINER, CYLINDER X X
19 DC140181 1 RING, SEAL X X
20 DC120116 1 PLUG, SCREW, RET-THERMO X X
21 DC140150 1 RING, SEAL X X
22 DC120158 1 PLUG, SCREW X X
23 DC140182 1 RING, SEAL X X
24 DC100173 1 PLUG, ALLEN X X
25 DC140172 1 RING, SEAL X X
26 DC120227 1 PLUG, SCREW X X
27 DC221809 2 SLEEVE X X
28 DC120170 1 PLUG,SCREW X X
29 DC120114 1 PLUG, SCREW X X
30 DC140149 1 RING, SEAL X X
31 DC221810 1 VALVE, OVERFLOW X X
32 DC140172 1 RING, SEAL X X
33 DC221811 1 SENDER, FUEL TEMP SENSOR X X
34 DC140149 1 RING, SEAL X X
35 DC150170 1 BUSHING X X
36 DC140178 1 RING, SEAL X X
37 DC221812 1 VALVE, SOLENOID X X
38 DC221813 1 VALVE X X
39 DC221814 1 GASKET X X
40 DC100671 2 SCREW, FLANGED X X
41 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X X
38 DC221813 1 VALVE X X
39 DC221814 1 GASKET X X
40 DC100671 2 SCREW, FLANGED X X
2-5
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
6
8
7
9 10
15
13
4
5 11
14
3
12
10
2
1
P008221
2-6
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221816 1 COVER, TIMING X X
2 DC140183 1 SEAL, OIL CRANKSHAFT REAR X X
3 DC100672 3 STUD X X
4 DC120114 1 PLUG, SCREW X X
5 DC140149 1 RING, SEAL X X
6 DC120120 1 PLUG, SCREW X X
7 DC140151 1 RING, SEAL X X
8 DC220100 1 PLUG, SCREW, HEX X X
9 DC140155 1 RING, SEAL X X
10 DC100673 9 SCREW, FLANGED X X
10 DC100674 6 SCREW, FLANGED X X
10 DC100597 3 SCREW, FLANGED X X
11 DC221817 1 BRACKET, SPEED SENSOR X X
12 DC100287 2 WASHER, FLAT X X
13 DC100675 2 SCREW X X
14 DC150170 1 BUSHING X X
15 DC140178 1 RING, SEAL X X
2-7
ENGINE, OIL PAN AND DIPSTICK
18
15
16 10
8
12 17
13
14
11
1
7
20
4
19
3
6
5
P008222
2-8
ENGINE, OIL PAN AND DIPSTICK
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221526 1 PAN, OIL X X
2 DC221818 1 GASKET, OIL PAN X X
3 DC120029 1 PLUG, OIL-MAGNET (400/20/40) X X
4 DC140155 1 RING, SEAL X X
5 DC221819 1 SENDER, OIL LEVEL X X
6 DC120200 3 PLUG, X X
7 DC100676 22 BOLT, COMBINATION X X
8 DC221820 1 TUBE, GUIDE TOP DIPSTICK X X
9 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK X X
10 DC221822 1 GROMMET X X
11 DC100597 1 SCREW, FLANGED X X
12 DC120228 1 FITTING, GUIDE TUBE X X
13 DC100677 1 CLAMP, GUIDE TUBE X X
14 DC221823 1 DIPSTICK, OIL X X
15 DC221152 1 CAP X X
16 DC140145 1 RING SEAL X X
17 DC221851 1 BRACKET, OIL DIPSTICK X X
18 DC100659 1 SCREW, FLANGED X X
19 DC220562 1 CAP, RUBBER X X
20 DC220407 1 CLAMP, HOSE COMPRESSOR X X
2-9
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
24
25
23
15
14 22
21
13, 13A
20
12
35 19
7, 7A
36
34 18
11, 11A
29
28
17
30 16
9 37
27
10
8
1 3
6
5
2 6
4
6
33
32
31
26
P008223
2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221824 1 HEAD, Cyl. with Valves & Constant Throttle X X
2 DC220735 6 BALL, Fastener Constant Throttle X X
3 DC220543 2 PLUG, Expansion 34MM X X
3 DC120229 A/R PLUG, Expansion 36MM X X
4 DC120201 6 PLUG, Expansion for Web Cooling Bore X X
4 DC120098 A/R PLUG, Expansion for Web Cooling Bore X X
5 DC220545 23 PLUG, Expansion 25MM X X
5 DC120230 A/R PLUG, Expansion 26MM X X
6 DC220737 6 BALL, Leak Oil Hole Plug X X
6 DC220735 2 BALL, Leak Oil Hole Plug X X
6 DC220735 1 BALL, To Plug Cooling Water Bore X X
7 DC221825 12 SEAT, Valve Intake Standard X X
7 DC221826 12 SEAT, Valve Intake Repair 1, 35.37MM X X
7 DC221827 12 SEAT, Valve Intake Repair 11, 35.57MM X X
7 DC221828 6 SEAT, Valve Exhaust Standard X X
7 DC221829 6 SEAT, Valve Exhaust Repair 1, 40.37MM X X
7 DC221830 6 SEAT, Valve Exhaust Repair 11, 40.57MM X X
8 DC221831 18 GUIDE, Valve, Std X X
8 DC221832 AR GUIDE, Valve, +0.2MM X X
8 DC221833 AR GUIDE, Valve, +0.5MM X X
9 DC140160 6 RING, SEAL X X
10 DC221834 6 SLEEVE X X
11 DC221835 12 VALVE, Intake X X
11 DC221836 6 VALVE, Exhaust X X
12 DC100678 18 WASHER, Valve Spring X X
13 DC221837 12 SPRING, Intake Valve X X
13 DC221838 6 SPRING, Exhaust Valve X X
14 DC221839 18 RETAINER, Spring X X
15 DC220030 36 COLLET, Valve X X
16 DC221840 18 HOLDER, Seal X X
17 DC221841 6 VALVE, Constant Throttle X X
18 DC221842 6 GUIDE X X
19 DC221843 6 SPRING X X
20 DC221844 6 RETAINER, Spring X X
21 DC221845 12 VALVE, Collet X X
22 DC221846 6 PISTON X X
23 DC140184 6 RING, Seal X X
24 DC221847 6 COVER X X
25 DC221848 6 BRIDGE, Valve X X
26 DC221849 1 GASKET, Cylinder Head to Crankcase X X
27 DC100679 14 SCREW, Cylinder Head to Crankcase X X
28 DC221852 6 INJECTOR, Complete X X
29 DC140179 6 RING, Seal Injector to Cylinder Head X X
29 DC140185 6 RING, Seal Injector to Cylinder Head X X
30 DC140186 6 RING, Seal X X
31 DC221853 6 SOCKET, Pipe X X
32 DC140166 6 RING, Seal Socket to Cylinder Head X X
33 DC100636 6 SCREW, Fitting On injector X X
34 DC221854 6 BRACKET, Clamping X X
35 DC100681 6 SCREW, Injector M8x60 X X
36 DC100680 6 WASHER, Spherical X X
37 DC260107 1 KIT, Cylinder Head gasket X X
2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
15 18
18
14
16
17
20
17
24
23
12
13
21 8 2
7
22 19
7
6
7
10
9
4
5
6
1 3
11
P008224
2-12
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC120231 A/R HELICOIL, M22x1.5x8.0 X X
2 DC120232 A/R HELICOIL, M14x1x7.0 X X
3 DC120233 A/R HELICOIL, M16x1.5x10.5 X X
4 DC120234 A/R HELICOIL, M14x1.5x14 X X
5 DC120061 A/R HELICOIL, M12x1.5x12 X X
6 DC120059 A/R HELICOIL, M10x15 X X
7 DC120057 A/R HELICOIL, M8x12 X X
8 DC120058 A/R HELICOIL, M8x116 X X
9 DC120235 5 UNION, Threaded Constant Throttle to Head X X
10 DC140167 5 RING, Seal Constant Throttle to Head X X
11 DC130193 1 LINE, Constant Throttle X X
12 DC221855 1 SPINDLE, Rocker Arm X X
13 DC120236 2 PLUG, Expansion X X
14 DC221856 6 ARM, Rocker Intake X X
15 DC221857 6 ARM, Rocker Exhaust X X
15 DC150176 12 BUSHING X X
16 DC100682 12 SCREW, Adjusting X X
17 DC100683 12 NUT, Adjusting Screw X X
19 DC221858 1 BRACKET, Rocker Arm Front X X
19 DC221859 5 BRACKET, Rocker Arm Central X X
19 DC221860 1 BRACKET, Rocker Arm Rear X X
20 DC221861 6 SPRING X X
21 DC100684 12 WASHER X X
22 DC221862 2 RING, Lock X X
23 DC221863 7 CLAMPING PIECE, Rocker Shaft to Head X X
24 DC100685 7 SCREW, Rocker Shaft to Cylinder Head X X
2-13
ENGINE, CYLINDER HEAD COVER
12
11
12
10
2
1 5
3
4
13
P008201 A
2-14
ENGINE, CYLINDER HEAD COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221864 1 COVER, Cylinder Head - Plastic X X
2 DC221865 1 DIAPHRAGM X X
3 DC220031 1 CAP, OIL Filling X X
4 DC220029 1 GASKET X X
5 DC221866 7 INSERT, Cover to Cylinder Head X X
6 DC221867 4 LOCK X X
7 DC221529 1 GASKET X X
8 DC221868 1 GASKET X X
9 DC100686 7 SCREW, Cover to Cylinder Head X X
10 DC130194 1 PIPE, Breather X X
11 DC130196 1 HOSE, Breather Pipe to Cylinder Head Cover X X
12 203588 2 CLAMP, Breather Pipe to Cylinder Head Cover X X
13 DC222134 1 GASKET,Oil Sep to Cyl/H/Cover X X
2-15
ENGINE, CRANKSHAFT AND FLYWHEEL
1,4 1,6
1,5
8
7
11
12
2
10
P008225
2-16
ENGINE, CRANKSHAFT AND FLYWHEEL
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221869 1 CRANKSHAFT, with Main / Big End Bearings X X
2 DC100687 1 PIN, Dowel Gear to Crankshaft X X
3 DC221870 1 GEAR, Crankshaft X X
3 DC221871 1 GEAR, Crankshaft X X
4 DC150177 7 BEARING, Main Standard X X
4 DC150178 7 BEARING, Main Fitting size 0.10 X X
4 DC150179 7 BEARING, Main Fitting size 0.25 X X
4 DC150180 7 BEARING, Main Fitting size 0.50 X X
4 DC150181 7 BEARING, Main Fitting size 0.75 X X
4 DC150182 7 BEARING, Main Fitting size 1.00 X X
5 DC100688 2 WASHER, Thrust Standard X X
5 DC100689 2 WASHER, Thrust Repair size 1, 0.30MM X X
5 DC100690 2 WASHER, Thrust Repair size 11, 0.50MM X X
6 DC150183 6 BEARING, Big End Standard X X
6 DC150184 6 BEARING, Big End Fitting Size 0.10 X X
6 DC150185 6 BEARING, Big End Fitting Size 0.25 X X
6 DC150186 6 BEARING, BIG End Fitting Size 0.50 X X
6 DC150187 6 BEARING, Big End Fitting Size 0.75 X X
6 DC150188 6 BEARING, Big End Fitting Size 1.00 X X
7 DC221872 1 DAMPER, Vibration X X
8 DC100691 6 SCREW, Vibration Damper / Hub to Crankshaft X X
9 DC221873 1 FLYWHEEL, with Ring Gear X X
10 DC221874 1 GEAR, Ring X X
11 DC100691 8 SCREW, Flywheel & Crankshaft Gear to X X
Crankshaft
12 DC221875 1 GEAR, Crankshaft X X
2-17
ENGINE, CONNECTING ROD AND PISTONS
3,4
3,6
3,5
P008226
2-18
ENGINE, CONNECTING ROD AND PISTONS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221876 6 ROD, Connecting X X
2 DC100080 12 SCREW X X
3 DC221877 6 PISTON, Kit, Standard, X X
3 DC221878 6 PISTON, Fitting Size 1, Height -.30 X X
3 DC221879 6 PISTON, Fitting Size 11, Height -.60 X X
3 DC221880 6 PISTON, Fitting Size 111, Height -.90 X X
4 DC260108 6 Kit, Piston Ring X X
5 DC221881 6 PIN, Piston X X
6 DC221882 12 RING, Retaining X X
2-19
ENGINE, CAMSHAFT AND TIMING PARTS
2
5
P008227
2-20
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221883 1 CAMSHAFT X X
2 DC221884 1 GEAR, Camshaft X X
3 DC221885 1 PIN, Cylindrical X X
4 DC221886 12 FOLLOWER, CAM Inlet and Exhaust Valves X X
5 DC221887 12 ROD, Push Inlet and Exhaust Valves X X
2-21
ENGINE, INJECTION PUMP
3
13
7
5
10
11
12
6
BeBneznz
edeedses
erc
erc
MM
P008228 A
2-22
ENGINE, INJECTION PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221888 6 PUMP, Fuel Injection X X
2 DC260109 6 KIT, Seal Ring X X Black Seal - Top, Green Seal - Bottom
3 DC140187 6 RING, Seal Pump to Crankcase X X
4 DC100692 12 SCREW, Pump to Crankcase X X
5 DC221889 1 PUMP, Fuel X X
6 DC100693 1 SCREW, Sheave Pulley X X
7 DC221890 1 GASKET, Fuel Pump to Crankcase X X
8 DC100112 3 SCREW, Fuel Pump to Crankcase M8x35 X X
9 DC221891 1 COVER, Injection Pump X X
10 DC221892 4 PIN, Locking Cover Attachment X X
11 DC221893 4 RING, Retaining Cover Attachment X X
12 DC221894 4 SPRING, Cover Attachment X X
13 DC140198 1 KIT, Repair, Fuel Injection Pump X X
2-23
ENGINE, FUEL LINES
4
5
5
4
3 2
5
4
7
1
P008229
2-24
ENGINE, FUEL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC130197 6 PIPE, Fuel Pump to Injector Nozzle X X
2 DC130198 1 PIPE, Fuel to Cylinder Head X X
3 DC130199 1 PIPE, from Fuel Filter to Feed Pump X X
4 DC120211 3 BOLT, Banjo X X
5 DC140172 6 RING, Seal X X
6 DC120209 2 CONNECTOR, Fuel Line X X
7 DC120210 2 NUT, Union Fuel Lines X X
2-25
ENGINE, FUEL FILTER
3,9
4
8
5,10
10
6
11
12
13
P008230
2-26
ENGINE, FUEL FILTER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221896 1 FILTER, Fuel Complete Unit X X
2 DC221680 1 HEAD, Fuel Filter X X
3 DC140174 1 RING, Seal X X
4 DC221897 1 COVER, Pre-Filter X X
5 DC140188 1 RING, Seal X X
6 DC140063 1 RING, Seal X X
7 DC100173 1 PLUG, Screw X X
8 DC221898 1 INSERT, Filter X X
9 DC221899 1 ELEMENT, Fuel Filter Kit X X Kit includes item 3
10 DC221900 1 ELEMENT, Fuel Pre-Filter Kit X X Kit includes item 5
11 DC221901 1 GASKET, Fuel Filter to Cylinder Head X X
12 DC100694 1 SCREW, Fuel Filter to Cylinder Head M10x100 X X
13 DC100352 2 SCREW, Fuel Filter to Cylinder Head M10x40 X X
2-27
ENGINE, FLAMESTART SYSTEM
14
7
4
13 11
10
9
12
P008231
2-28
ENGINE, FLAMESTART SYSTEM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221902 1 VALVE, Solenoid X X
2 DC221903 1 BRACKET, Solenoid Valve X X
3 DC100545 2 SCREW, Solenoid Valve to Bracket X X
4 DC100597 1 SCREW, Bracket to Charging Air Pipe X X
5 DC100604 1 NUT, Bracket to Charging Air Pipe X X
6 DC130200 1 PIPE, from Solenoid Valve to Heater Plugs X X
7 DC100142 1 BOLT, Banjo Pipe to Solenoid Valve X X
8 DC140189 2 RING, Seal Pipe to Solenoid Valve X X
9 DC130201 1 PIPE, from Fuel Filter to Solenoid Valve X X
10 DC120237 1 BOLT, Banjo Fuel Pipe to Fuel Filter X X
11 DC100143 1 BOLT, Banjo Fuel Pipe to Solenoid Valve X X
12 DC140189 2 RING, Seal Fuel Pipe to Fuel Filter X X
13 DC140190 2 RING, Seal Fuel Pipe to Solenoid Valve X X
14 DC221904 1 PLUG, Heater Charge Air Pipe X X
2-29
ENGINE, TURBO CHARGER
8
17
12
18
16
15
14
11
19
13
21
10 20
7 2
P008232 A
2-30
ENGINE, TURBO CHARGER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221587 1 TURBOCHARGER,Wastegate X X Was DC221970. Ref. SIB 2005/1075
2 DC100296 4 NUT,Turbocharger to Manifold M10 X X
5 DC221582 1 HOSE,Molded X X
6 DC100381 1 CLAMP,Molded Hose to Turbocharger X X
7 203588 1 CLAMP,Hose to Breather Pipe X X
7 203588 1 CLAMP,Hose Compressor Suction Pipe X X
8 DC130202 1 PIPE,Air on Turbocharger X X
9 DC140191 1 RING,Seal Air Pipe X X
10 DC130203 1 PIPE,Charge Air X X
11 DC140192 1 RING,Seal Charge Air Pipe X X
12 DC100319 1 CLAMP,Charge Air Pipe to Turbocharger X X
13 DC100390 1 SCREW,Charge-Air Pipe on Member X X
14 DC100695 1 STUD,Charge Air Pipe at Water Pump X X
15 DC100604 1 NUT,Charge Air Pipe at Water Pump X X
16 DC221906 1 BRACKET,Charge Air Pipe at Water Pump X X
17 DC100390 1 SCREW,Bracket to Charging Air Pipe X X
18 DC100597 2 SCREW,Bracket to Water Pump X X
19 206353 1 CLAMP,Charge Air Pipe on Housing X X
20 DC100366 1 SCREW,Charge Air Pipe to Housing X X
20 DC100369 1 SCREW,Charge Air Pipe to Housing X X
21 DC100383 1 NUT,Charge Air Pipe to Housing X X
2-31
ENGINE, AIR COMPRESSOR
5,11
6
9
10
4 7
8
12 1
2
P008233
2-32
ENGINE, AIR COMPRESSOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221907 1 COMPRESSOR,WABCO 352CCM X X
2 DC221908 1 CRANKSHAFT X X
3 DC221909 1 CAP,Bearing X X
4 DC221910 1 ROD,Connecting X X
5 DC221911 1 PISTON KIT X X
6 DC221912 1 HEAD,Cylinder Compressor X X
7 DC140193 1 RING,Seal X X
8 DC100696 1 NUT,Gear to Compressor X X
9 DC221913 1 VALVE X X
10 DC260110 1 KIT,Repair Compressor DC221907 X X
11 DC260111 1 KIT,Piston Ring X X
12 100946 4 SCREW,Cap X X
2-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 DC130204 1 PIPE,SUCTION X X
20 DC130162 1 PIPE,SUCTION X X
52 DC100326 1 CLAMP,SUCTION Pipe to compressor X X
60 DC100385 1 SCREW,INTAKE Pipe to crankcase X X
62 DC100659 1 SCREW,INTAKE Pipe to crankcase X X
75 DC100326 2 CLAMP,SUCTION Pipe to compressor X X
180 DC130205 1 PIPE, AT Cylinder head X X
185 DC130206 1 PIPE,AT Waterpump X X
190 DC120182 2 BOLT,BANJO X X
195 DC140149 4 RING,SEAL X X
240 DC220481 1 CAP,POWER Steering pump X X
245 DC220314 1 GASKET X X
250 DC100629 2 SCREW,COVER To compressor flange X X
USED FROM ENGINE SERIAL NO. 216433 SPEC NO. 906000 906 5 06 04
2
3
8
5
8 9
6
9 7
12
11
10
2-36
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
USED FROM ENGINE SERIAL NO. 216433 SPEC NO. 906000 906 5 06 04
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC130212 1 PIPE,SUCTION X X
2 DC130162 1 PIPE,SUCTION X X
3 DC100385 1 SCREW,INTAKE Pipe to crankcase M8x16 X X
4 DC130213 1 HOSE, SUCTION Line to compressor X X
5 203588 2 CLAMP,SUCTION Pipe to compressor X X
6 DC130205 1 PIPE, AT Cylinder head X X
7 DC130206 1 PIPE,AT Waterpump X X
8 DC120182 2 BOLT,BANJO X X
9 DC140149 4 RING,SEAL X X
10 DC220481 1 CAP,POWER Steering pump X X
11 DC220314 1 GASKET X X
12 DC100629 2 SCREW,COVER To compressor flange X X
2-37
ENGINE, INTAKE MANIFOLD
5
2
P008235A
2-38
ENGINE, INTAKE MANIFOLD
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221914 1 COVER X X
2 DC221915 1 HOUSING,Charging Air Elbow X X
3 DC221916 1 UNIT,Sender Charge Air Pressure/Temperature X X
4 DC100697 2 SCREW,Flanged X X
5 DC100685 12 SCREW,Rocker Shaft X X
6 DC222060 6 GASKET,Charge Air Elbow to Cylinder Head X X
2-39
ENGINE, EXHAUST MANIFOLD
3
2
13
10
11
9 8
12
22 20
16 15
21
17
14
18
19
TD0000019
2-40
ENGINE EXHAUST MANIFOLD
ENGINE,
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC222116 1 MANIFOLD,Exhaust,Middle Piece X X Refer to SIB 2004/1064
2 DC222115 1 MANIFOLD,Exhaust,End Piece X X Refer to SIB 2004/1064
3 DC222117 4 RING,Seal,3 Piece Exhaust X X Refer to SIB 2004/1064
4 DC221918 3 GASKET,Manifold to Cylinder Head X X
5 DC100698 12 SCREW,Manifold to Cylinder Head X X
6 DC100316 4 STUD X X
7 DC260112 1 KIT,Exhaust Brake X X
8 DC220960 1 LEVER X X
9 DC220981 1 PIVOT,Ball X X
10 DC100378 1 SCREW,Lever to Shaft X X
11 DC100699 1 NUT,Lever to Throttle Valve X X
12 DC260113 1 KIT,Exhaust Brake Valve X X
13 DC100296 4 NUT,Flanged Exhaust Brake to Turbocharger X X
14 DC221919 1 BRACKET X X
15 DC100385 2 SCREW,Bracket to Flanged Elbow X X
16 DC221920 1 CYLINDER,Exhaust Brake X X
17 DC100112 1 SCREW,Cylinder to Bracket X X
18 DC221921 1 TUBE,Pacer Cylinder to Bracket X X
19 DC100117 1 NUT,Cylinder to bracket X X
20 DC220980 1 SOCKET,Ball Cylinder to Lever X X
21 DC100359 1 NUT,Cylinder To lever X X
22 DC220836 1 CLIP,Securing X X
2-41
ENGINE, ELECTRICAL EQUIPMENT
5
10 7
9
2 4
3
11 8
12
6
16
15
14
13
23
22
19
20 21
18
17
P008237
2-42
ENGINE, ELECTRICAL EQUIPMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221922 1 UNIT, Control B30D Tier 2 X X
2 DC221770 1 COOLER, Fuel X X
3 DC100366 3 SCREW, Control Unit to Crankcase X X
4 DC221771 6 RING, Rubber X X
5 DC221772 1 SPRING, Control Unit to Crankcase X X
6 DC221923 1 CABLE, Electric-Engine X X
7 DC221734 1 SENDER, Speed Camshaft Position X X
7 DC221734 1 SENDER, Speed Crankshaft Position X X
8 DC221924 2 SWITCH, Engine Start/stop X X
9 DC100700 2 NUT, Engine Start/stop X X
10 DC221925 1 BRACKET, for Start/stop Switch X X
11 101354 4 SCREW, Cap Bracket to Crankcase X X
12 DC221726 1 ELECTRONICS, KSA X X
13 DC221927 1 PLUG, 2-PIN X X
14 DC120221 2 SOCKET, Contact 2-Pin Plug X X
15 DC221728 2 GASKET, 2-Pin Plug X X
16 DC221729 1 BOOT, 2-Pin Plug X X
17 DC120218 1 HOUSING, 2-Pin Plug X X
18 DC100664 1 NUT, 2-Pin Plug X X
19 DC221730 2 GASKET, 2-Pin Plug X X
20 DC221928 2 BUSHING, Pin, 2-Pin Plug X X
21 DC221731 1 BOOT, 2-Pin Plug X X
22 DC120220 1 BUSHING, Pin from Heater Plug to Ground X X
23 DC100603 1 NUT, from Heater Plug to Ground X X
2-43
ENGINE, STARTING MOTOR
14
13
7
6
11,12
13
12
12 4
9
13
13
2 5
11,12
3
12
10
P008238
2-44
ENGINE, STARTING MOTOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221926 1 MOTOR, Starter 24V/4Kw, Bosch X X
2 DC221929 1 BENDIX X X
3 DC150126 1 BUSHING, Drive End X X
4 DC221930 1 HOUSING, Front X X
5 DC150156 1 BUSHING, Bendix X X
6 DC221931 1 SWITCH, Solenoid X X
7 DC221932 1 LEVER, Control X X
8 DC150158 1 BUSHING, Commutator End X X
9 DC221933 1 BRACKET, with Carbon Brushes X X
10 DC221934 1 SWITCH, Solenoid X X
11 DC260114 1 KIT, Gearing X X
12 DC260115 1 KIT, Gearing X X
13 DC260116 1 KIT, Armature X X
14 DC100096 3 NUT, Starting Motor to Timing Case X X
2-45
ENGINE, ALTERNATOR AND ATTACHMENT
18 10
19
6 9
17
5
3
8
2
11
4 7
15
16
14
12
13
P010542
2-46
ENGINE, ALTERNATOR AND ATTACHMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221935 1 ALTERNATOR, 28V/80A C/W Pulley X X To VIN. 1137 (SB 2003/1054)
DC221966 1 REGULATOR, Alternator, OM501/906LA X X To VIN. 1137 (SB 2003/1054)
1 DC222012 1 ALTERNATOR, NL1 28V/80AMP 906LA X X From VIN. 1153 (SB 2003/1054)
2 DC222022 1 PULLEY, Alternator X X
3 DC220508 1 FAN, Alternator Pulley X X
4 DC150157 1 BEARING, Ball Drive End X X
5 DC150168 1 BEARING, Ball Slip Ring Side X X
6 DC222017 1 RECTIFIER, Alternator X X
7 DC100716 2 SCREW, Set Rectifier X X
8 DC222021 1 REGULATOR AND CUT-OUT X X
9 DC100346 2 SCREW X X
10 DC260095 1 KIT, Carbon Brush Set X X
11 DC222018 1 CONDENSOR, Alternator X X
12 DC221967 1 SUPPORT, Alternator X X
13 DC100708 4 SCREW, Bracket to Crankcase X X
14 DC100152 1 WASHER, Support to Alternator X X
15 DC100464 1 SCREW, Alternator to Support X X
16 DC100491 1 NUT, Alternator to Support X X
17 DC221968 1 BRACKET X X
18 DC100597 1 SCREW, Bracket to Oil Filter X X
19 DC100478 1 SCREW, Alternator to Bracket X X
2-47
ENGINE, OIL PUMP
5 8
P008240
2-48
ENGINE, OIL PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221937 1 PUMP, Oil X X
2 DC140194 1 SEAL, Oil Front Crankshaft X X
3 DC100413 8 SCREW, Oil Pump to Crankcase X X
4 DC130207 1 PIPE, Suction X X
5 DC221936 1 BRACKET X X
6 DC100621 1 SCREW, Oil Pipe to Dipstick Guide Tube X X
7 100197 8 SCREW, Suction Pipe to Oil Pump X X
8 DC100597 1 SCREW, Suction Pipe to Crankcase X X
9 DC100621 1 SCREW, Support on Oil Intake Pipe X X
2-49
ENGINE, OIL FILTER AND OIL COOLER
3 4
1
8
13
15
11
6
12
10
14
P008241
2-50
ENGINE, OIL FILTER AND OIL COOLER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221938 1 FILTER, Oil Complete Unit X X
2 DC221939 1 COVER, Oil Filter X X
3 DC221578 1 ELEMENT, Oil Filter X X
4 DC221940 1 NECK, Filter X X
5 DC140195 1 RING, Seal X X
6 DC221941 1 SENDER, Oil Pressure X X
7 DC221942 1 GASKET, Oil Filter to Crankcase X X
8 DC221943 1 VALVE, Pressure Relief X X
9 DC100366 4 SCREW, Oil Filter to Crankcase X X
9 DC100671 1 SCREW, Oil Filter to Crankcase X X
10 DC221944 1 ELEMENT, Oil Cooler X X
11 DC221945 1 COVER, Oil Cooler X X
12 DC221946 1 GASKET, Oil Cooler to Cover X X
13 DC100385 2 SCREW, Oil Cooler to Cover X X
14 DC221947 1 GASKET, Oil Cooler to Crankcase X X
15 DC100112 12 SCREW, Oil Cooler to Crankcase X X
2-51
ENGINE, OIL LINES
3
4
P008242
2-52
ENGINE, OIL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC130208 1 PIPE, Oil Feed X X
2 DC130209 1 PIPE, Oil Return X X
3 DC120182 1 BOLT, Banjo Oil Feed Pipe to Oil Filter Head X X
4 DC140149 2 RING, Seal Oil Feed Pipe to Oil Filter Head X X
5 DC221133 1 GASKET, Return Pipe to Turbocharger X X
6 DC100414 2 SCREW, Return Pipe to Turbocharger X X
7 DC130210 1 PIPE, Plastic Return Pipe to Crankcase X X
8 203588 2 CLAMP, Return Pipe to Crankcase X X
2-53
ENGINE, WATER PUMP
7
14 20
11
6
12
13
9
15
2,10
1 2
4 1,2,17
16
30
26 1,2,3
31 27
5
18
24
25
19
28 22
23
21
29
P008243
2-54
ENGINE, WATER PUMP
I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
1 DC221949 1 PUMP, WATER WITH GASKETS X X
2 DC260117 1 KIT, GASKET WATER PUMP X X
3 DC221948 1 GASKET, WATER PUMP TO CRANKCASE X X
4 DC100198 3 SCREW, WATER PUMP TO CRANKCASE X X
5 DC100702 4 SCREW, WATER PUMP TO CRANKCASE X X
6 DC221743 1 SENDER, TEMPERATURE X X
7 DC140149 1 RING, SEAL SENDER UNIT TO FLANGE X X
8 DC221985 1 CONNECTOR X X
9 DC130211 1 PIPE, RETARDER X X
10 DC221950 1 GASKET, PIPE SOCKET TO CYL/HEAD X X
11 DC100408 1 SCREW, PIPE SOCKET TO CYL/HEAD X X
12 DC100702 1 SCREW, PIPE SOCKET TO CYL/HEAD X X
13 DC120238 1 SOCKET, PIPE TO WATER PUMP X X
GASKET, CONNECTING PIPE TO CONNEC-
14 DC221951 1 TOR X X
2-55
ENGINE, FAN
P008244
2-56
ENGINE, FAN
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DC221391 1 FAN X X
2 DC221390 1 HUB,VISCOUS X X
3 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE X X
4 DC221955 1 SPACER,FAN X X
5 DC100703 4 STUD X X
6 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER X X
2-57
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
1,2
3
4
P008245
2-58
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DC221956 1 MOUNTING,ENGINE LEFT X X
2 DC221957 1 MOUNTING,ENGINE RIGHT X X
3 DC100705 8 WASHER,MOUNTING TO CRANKCASE X X
4 DC100706 8 SCREW,MOUNTING TO CRANKCASE X X
5 DC221958 1 EYE,LIFTING REAR X X
6 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X X
2-59
ENGINE, AIRCONDITIONER COMPRESSOR
6
8
2
3
7
1
P008246
2-60
ENGINE, AIRCONDITIONER COMPRESSOR
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DC221758 1 COMPRESSOR,LESS COUPLING X X
2 DC260118 1 KIT,COUPLING X X
3 DC260098 1 KIT,GASKET X X
4 DC221959 1 CONSOLE X X
5 DC221960 2 SLEEVE X X
6 DC221961 2 SLEEVE X X
7 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X X
8 DC100352 4 SCREW,SUPPORT TO CRANKCASE X X
2-61
EXHAUST SYSTEM
3
2 11
10
16 20
17
13
20 5
17 19
18 15 1
16 4 15
18 20
10 14
17
9
21
11
15
7 12
10
11
E9836403 SH1-2 G
2-62
EXHAUST SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207496 1 CLAMP,EXHAUST,OM906LA X X
2 206638 1 EXHAUST,H/SHIELD COVER X X
3 206637 1 EXHAUST,H/SHIELD FIXED X X
4 206636 1 EXHAUST,H/SHIELD MID X X
Used from
5 218292 1 SHIELD,HEAT,EXH,FRONT,B30D X X AEB413******933
6 206298 1 EXHAUST,STACK PIPE X X
7 206297 1 EXHAUST,MUFFLER X X
8 206296 1 EXHAUST,MID SECTION X X
9 206294 1 EXHAUST,FRONT SECTION X X
10 204035 3 CLAMP,SEALCLAMP ID101,6 X X
11 201212 4 CLAMP,EXHAUST 100MM X X
12 182484 1 H/SHIELD,EXHAUST,ENGINE,ADT,D# X X Item was 176554.
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X X
14 100652 1 NUT,STOVER,M8 X X
15 100548 6 WASHER,HARDENED,M8 X X
16 100424 11 WASHER,HARDENED,M12X24X2.5 SZ X X
17 100370 10 WASHER,HARDENED,11X20X2.5 SZ X X
18 100211 11 SCREW,HEXHD 8.8 DIN933 YZ X X
19 100199 1 BOLT,HEXHD,M8X 50 X X
20 100091 10 SCREW,HEXHD, M10X50 X X
21 100083 4 SCREW, HEXHD 8.8 YZ M8X20 X X
2-63
BIN HEATING KIT
18
6
15
10
15
8
13
14
4
23
22
21
11
20 22
19
8
24
12
2
27
25
21
11 18 26
9
3 15
16 10
15
4
17
13
23 21
20
22
19 1
22
24 260401 SH1-2 F
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207374 1 MTG,PLT,LOWER B/HEATING X X
2 207373 1 MTG,BKT,B/HEATING,B30D X X
3 206305 1 ASSY,FLEX SWIVEL B/H,B30D X X
4 206303 2 ASSY,MID SECT,B/HEATING,B30D X X
5 206302 1 EXHAUST,FLEX B/HEATING,B30D X X
6 206301 1 ASSY,TOP SECT,B/HEATING,B30D X X
7 206300 1 EXHAUST,STACK BIN HEATING,B30D X X
8 204035 3 CLAMP,SEALCLAMP X X
9 201667 3 SPRING:BIN HEAT-SUSP PLT=ADT X X
10 201666 6 SPRING:BIN HEAT-BALL JOINT=ADT X X
11 201212 3 CLAMP,EXHAUST X X
12 176250 3 WASHER,PROFILED, X X
13 174760 2 FLANGE,BIN HEATING BALL,B30D X X
14 174674 1 BRACKET:BIN HEATING-HYD TANK X X
15 162456 12 WASHER,SPRING RET,BIN HEAT,ADT X X
16 162060 3 PIN,BIN HEAT,SPRING GUIDE,B30D X X
17 140622 4 SEAL RING X X
18 100747 6 BOLT X X
19 100655 7 NUT,STOVER X X
20 100652 6 NUT,STOVER X X
21 100548 9 WASHER,HARDENED X X
22 100424 17 WASHER,HARDENED X X
23 100212 7 BOLT X X
24 100210 7 BOLT X X
25 262900 1 ASSY,B/HEAT,HOSE GUARD X X
26 100312 3 NUT,NYLOC X X
27 100569 3 SCREW,HEXHD X X
14 18
16
15
17
3 7
13
11
8
12
13
10
11
13
11
12
6
4
5
P009149A
E9836402 C
2-66
AIR INTAKE SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X
3 206496 2 MTG,BAND,AIR CLEANER,FRG15 X X
4 206489 1 PIPE,AIR INTAKE X X
5 204668 1 CLAMP,STACK-AIR INTAKE PIPE X X
From
6 208828 2 CLAMP,T-BOLT X X Refer to SB 2002/1055
AEB41***000563
7 201819 1 REDUCER,STACK X X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X X
9 200466 1 INFORMER X X
10 200051 1 CLAMP,HOSE X X
11 100370 10 WASHER,HARDENED X X
12 100314 4 NUT,NYLOC X X
13 100089 6 SCREW,HEXHD X X
14 290230 1 PRE-CLEANER (ADT 240) X X
15 202860 1 BOWL,PRE-CLEANER X X
16 220535 1 COVER,PRE CLEANER X X
17 NSI 1 BODY,PRE CLEANER X X
18 NSI 1 NUT,WING X X
2-67
AIR CLEANER
P008531
2-68
AIR CLEANER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X
2 220722 1 COVER,FRG15 AIR CLEANER X X
3 220723 6 LATCH,FRG15 AIR CLEANER X X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X X
7 NSI 1 BODY,AIR CLEANER X X
8 200871 2 CABLE TIE X X
2-69
FUEL SYSTEM
14 18
15
11 11
12
7 15
16
1
8
17 12
10
15
4
16 8
10
5 2
13
E9836404 C
2-70
FUEL SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X X
2 241225 1 HOSE,A7-8/3730/8FJ/8FJB X X
3 241224 1 HOSE,A7-8/3100/8FJ/8FJB X X
4 241218 1 HOSE,A7-8/0600/8FJ/8FJB X X
5 240980 1 HOSE,A7-8/0580/8FJ/8FJB X X
6 206945 6 MOUNTING,RUBBER,D#,USED WITH X X
7 206615 1 FILTER,UNIT,FUEL-WATER,10MIC X X
8 121451 2 ADAPTOR X X
9 121365 1 ADAPTOR X X
10 120969 2 CONNECTOR X X
11 120781 2 ADAPTOR X X
12 120804 2 ELBOW X X
13 120670 1 CONNECT X X
14 100731 2 SCREW X X
15 100548 8 WASHER,HARDENED X X
16 100312 4 NUT,NYLOC X X
17 100198 2 SCREW, HEXHD X X
18 207981 1 ELEMENT, HEATER, FUEL X X OPTIONAL ONLY.
2-71
FUEL-WATER FILTER UNIT
8 2
P008517-A
2-72
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206615 1 FILTER,UNIT,FUEL-WATER,10MIC X X
2 206616 1 ELEMENT, FUEL FILTER X X
3 224670 1 BOWL, SEE-THRU X X
4 224667 1 VALVE,DRAIN SELF VENTING X X
5 218508 1 CLAMP,FUEL FILTER X X
6 226385 1 KIT,LID & GASKET RACOR FILTER X X
7 226386 1 KIT,T-HANDLE & O-RING,RACOR X X
8 221597 1 KIT,SEAL SERVICE X X
2-73
ENGINE COOLING SYSTEM
81 77
78 82
76
74 79 44 59
53
52
83 75
53
55
52 9
13 27
83 9
80
70
21
47 67
37
65
20
46
3
28
36 15
18
19 16 9
70
68 69
66 17
14 48 49
30 63
1 52 34
69 32 51 22 63
5 45 57
4
69 62
69 63
29
63
57
54
53
38
54
29
53
63
52 42 62 56
51 57 52
56 63 58
30
53 29
53
55 55
29
63
49 E9836405 SH1-3 Q
2-74
ENGINE COOLING SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207967 1 BOOT,RUBBER,DRAIN VALVE X X
3 218568 1 HOSE,SURGE TANK,OUTLET X X From VIN 1292 Was 207451
4 218562 1 HOSE,OIL COOLER INLET X X From VIN 1292 Was 207442
5 218580 1 HOSE,OIL COOLER OUTLET X X From VIN 1292 Was 207441
9 207004 4 CLIP,SPRING,SHROUD-RAD X X
13 206475 1 COWLING,RADIATOR,704 FAN X X
14 206436 2 PIPE,OIL COOLER CIRCUIT X X
15 206435 1 PIPE,MAKE-UP LINE X X
16 206434 1 PIPE,SUCTION LINE X X
17 218575 1 HOSE,MAKE - UP LINE X X From VIN 1292 Was 206433
18 218574 1 HOSE,ENG.IN,OIL COOLER X X From VIN 1292 Was 206429
19 218573 1 HOSE,ENG.OUT,OIL COOLER X X From VIN 1292 Was 206428
20 218572 1 HOSE,ENGINE INLET X X From VIN 1292 Was 206427
21 218563 1 HOSE,RADIATOR,TOP X X From VIN 1292 Was 206426
22 218564 1 HOSE,RADIATOR,BTM X X From VIN 1292 Was 206425
27 206187 1 RADIATOR,ALUMINIUM,BEHR X X Reference pages 2-80 & 2-81.
28 203927 1 GROMMET,DIA 12X20X3 X X
29 203764 8 P-CLIP,25MM X X
30 203681 4 P-CLIP,50MM X X
32 203588 4 CLAMP,HOSE 20-32MM X X FROM VIN .322 WAS 200061 (SB 2003/1035)
34 201419 4 P-CLIP 12MM X X
36 200089 4 CLAMP,HOSE 35-50MM X X
37 200062 4 CLAMP,HOSE 12-22MM X X
38 174673 1 PLT,MTG BRK, VENT LINES X X
42 174557 1 PLT,MTG,COOLING PIPES X X
44 173595 1 GUARD,BREATHER,BEHR RAD X X
45 218565 1 HOSE,HEATER,3M X 16MMID X X From VIN 1292 Was 130082
46 130002 1 HOSE,PUSHLOCK 3/8" X X
47 130001 1 HOSE,PUSHLOCK 1/2" X X
48 122136 1 VALVE,DRAIN,M22X1.5 X X
49 100757 4 SCREW,HEXHEAD X X
51 100731 4 SCREW X X
52 100548 23 WASHER,HARDENED X X
53 100370 25 WASHER,HARDENED X X
54 100364 2 SCREW,HEXHD X X
55 100314 8 NUT,NYLOC X X
56 100312 7 NUT,NYLOC X X
57 100310 6 NUT,NYLOC X X
58 100198 2 SCREW,HEXHD X X
59 100094 2 BOLT,HEXHD X X
62 100080 6 BOLT X X
2-75
ENGINE COOLING SYSTEM
81 77
78 82
76
74 79 44 59
53
52
83 75
53
55
52 9
13 27
83 9
80
70
21
47 67
37
65
20
46
3
28
36 15
18
19 16 9
70
68 69
66 17
14 48 49
30 63
1 52 34
69 32 51 22 63
5 45 57
4
69 62
69 63
29
63
57
54
53
38
54
29
53
63
52 42 62 56
51 57 52
56 63 58
30
53 29
53
55 55
29
63
49 E9836405 SH1-3 Q
2-76
ENGINE COOLING SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
63 100061 16 WASHER,FLAT X X
65 208520 2 PIPE,VENT LINE,B25D,MOD X X
66 218567 1 HOSE,HEATER,SUPPLY X X From VIN 1292 Was 130083
67 200033 4 CLAMP,HOSE 6-17MM X X
68 130112 1 HOSE,PARFLEX,GPH-5 X X
69 208821 12 CLAMP,T-BOLT,57-65MM,S-LOAD X X FROM VIN .563 Was 207862 (SIB 2002/1055)
70 208822 2 CLAMP,T-BOLT,68-76MM,S-LOAD X X FROM VIN .563 Was 203538 (SIB 2002/1055)
74 187503 1 TANK,HEADER X X From VIN. 2757 Was 182352 (SIB 2005/1084)
75 210813 1 SIGHT GLASS,HEADER TANK X X
76 207098 1 FILLER,NECK SURGE TANK X X
77 218796 1 CAP,STEEL,RADIATOR,15 PSI X X FROM VIN. 1323 Was 207097 (SIB 2004/1004)
78 206945 2 MOUNTING,RUBBER X X
79 140537 1 GASKET,SURGE TANK X X
80 120162 2 ADAPTOR X X
81 100953 6 CAPSCREW,SOCHD X X
82 100063 6 WASHER,HARDENED X X
83 100494 4 SCREW,HEXHEAD X X
2-77
ENGINE COOLING SYSTEM
62
63
40
26
24
84
53
61
61 50
52
39 53
52
56 12
43
53
73 50
35
11 61
71 52
7 41
72
52
56
85
51 71
6
52
30 23
71
60
53
53
55
E9836405 SH 2-3 Q
2-78
ENGINE COOLING SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 207287 1 GUARD,FAN X X
7 208992 1 HOSE,REDUCER,CAC X X Was 207286
11 208993 1 PIPE,CAC,OUTLET X X Was 206782
12 206523 2 MTG,RUBBER,CAC-CHASSIS X X
23 208990 1 HOSE,MOULDED,CAC INLET X X Was 206366
24 208991 1 HOSE,CAC,7 PLY X X Was 208598
26 206188 1 COOLER,AIR,CHARGE,BEHR X X
30 203681 4 P-CLIP,50MM X X
35 201213 2 CLMP,EXHAUST 90MM X X
39 174577 1 BKT,RAD/CAC,LHS BOT X X
40 174576 1 BKT,RAD/CAC,LHS TOP X X
41 174575 1 BKT,RAD/CAC,RHS BOT X X
43 173733 2 PLT,SPACER,CAC X X
50 100733 8 SCREW,HEXHD X X
51 100731 4 SCREW X X
52 100548 23 WASHER,HARDENED X X
53 100370 25 WASHER,HARDENED X X
55 100314 8 NUT,NYLOC X X
56 100312 7 NUT,NYLOC X X
60 100089 4 SCREW,HEXHD X X
61 100083 7 SCREW,HEXHD X X
62 100080 6 BOLT X X
63 100061 16 WASHER,FLAT X X
71 208824 3 CLAMP,T-BOLT,90-99MM,S-LOAD X X From VIN 563 Was 203592 (SB 2002/1055)
72 208829 1 CLAMP,HOSE,108-130MM,C-TORQUE X X From VIN 563 Was 203592 (SB 2002/1055)
73 208825 1 CLAMP,T-BOLT,95-103MM,S-LOAD X X From VIN 563 Was 203592 (SB 2002/1055)
84 218263 1 CLAMP,HOSE X X
85 187243 2 SHIM,CAC OUTLET PIPE X X
2-79
ENGINE, COOLING SYSTEM, RADIATOR
TD0000232
2-80
ENGINE, COOLING SYSTEM, RADIATOR
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206187 1 RADIATOR,ALUMINIUM,BEHR X X Reference pages 2-74 & 2-75.
2 121263 1 PLUG,RADIATOR DRAIN BEHR X X
2-81
B30D & B25D 6X6 ADT
2-82
SECTION 3 DRIVETRAIN
TO VIN : AEB413***3R000949
1
18
14
3
5
21
10 17
11
15
15
E9836410 H
3-2
TRANSMISSION MISC. PARTS
TO VIN : AEB413***3R000949
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM, X X
Used from Campaigned: Refer SIB 2003/
2 255049 1 DIPSTICK,HP590,B30D X X AEB4118121R000072 1050
3 250159 1 T/MISSION,ZF-6HP590-TC240:1 X X
4 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
TO VIN: Campaigned: Refer SIB 2003/
5 206535 1 DIPSTICK,TUBE,HP590 X X AEB413***3R000949 1050
6 183375 2 ASSY,TRANS MTG,4 HOLE X X
7 183155 2 MOUNTING,TRANSMISSION,6HP590 X X
8 176592 4 SPACER,ENG MTG X X
TO VIN: Campaigned: Refer SIB 2003/
9 174440 1 PLT,MTG,DIPSTICK,HP590 X X AEB413***3R000949 1050
TO VIN: Campaigned: Refer SIB 2003/
10 122014 1 ELBOW X X AEB413***3R000949 1050
11 101324 2 BOLT,HEXHD X X
12 100655 8 NUT,STOVER X X
13 100653 2 NUT,STOVER X X
14 100536 10 WASHER,HARDENED X X
15 100532 4 WASHER,HARDENED X X
16 100424 16 WASHER,HARDENED X X
17 100370 10 WASHER,HARDENED X X
18 100365 2 SCREW,HEXHD X X
19 100210 8 BOLT X X
20 100124 8 SCREW,HEXHD X X
21 100877 10 SCREW,HEXHD X X
3-3
TRANSMISSION MISC. PARTS
22
18
1
14
3
21
17
11
15
14
20
7
8
19
4
16
8
6
15
16
13 12
E9836410 SH1-2 I
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM, X X
3 250159 1 T/MISSION,ZF-6HP590-TC240:1 X X
4 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
6 183375 2 ASSY,TRANS MTG,4 HOLE X X
7 183155 2 MOUNTING,TRANSMISSION,6HP590 X X
8 176592 4 SPACER,ENG MTG X X
11 101324 2 BOLT,HEXHD X X
12 100655 8 NUT,STOVER X X
13 100653 2 NUT,STOVER X X
14 100536 10 WASHER,HARDENED X X
15 100532 4 WASHER,HARDENED X X
16 100424 16 WASHER,HARDENED X X
17 100370 10 WASHER,HARDENED X X
18 100365 2 SCREW,HEXHD X X
19 100210 8 BOLT X X
20 100124 8 SCREW,HEXHD X X
21 100877 10 SCREW,HEXHD X X
FROM VIN:
22 178728 1 BKT,COMP,PIPE,B30D X X AEB413***3R000950 Campaigned: Refer SIB 2003/1050
580
590
570
520 520
550
510
510
500 010
500
180
100
110
160
190
P008204
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210191 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP, SEALING X X
110 ZF210192 1 CAP, SEALING X X
160 ZF100156 1 PLUG, SCREW X X
180 ZF120005 1 PLUG, SCREW X X
180 ZF140069 1 RING, SEALING X X
190 ZF120004 5 PLUG, SCREW X X
190 ZF140070 5 RING, SEALING X X
500 ZF140071 2 RING, SEALING X X
510 ZF180016 2 PIPE X X
520 ZF140072 4 WASHER, SEALING X X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 DC100091 1 SCREW, HEX X X
580 Z0630001048 1 WASHER X X
590 DC100091 5 SCREW, HEX X X
590 Z0630001048 5 WASHER X X
300 360
350
290
010 310
440 300
330
430
340
320
370
420
040
410 404
390
414 150 380
160
030 180
020 170 250
190
200 260
210 280
220 270
710
P008205
3-8
OIL SUPPLY
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210195 1 INSERT,CONTROL X X
020 ZF210196 1 SPACER X X
030 ZF140073 1 O-RING X X
040 ZF140074 1 O-RING X X
070 ZF210197 1 SPRING, COMPRESSION X X
074 ZF210198 1 VALVE X X
080 ZF210199 1 PISTON X X
090 ZF210200 1 PISTON X X
110 ZF210201 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING, RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING, COMPRESSION X X
170 ZF160380 1 RING, SPACER X X
180 ZF210204 1 PIN, CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING, COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING, RETAINING X X
250 ZF210207 1 PISTON, X X
260 ZF210208 1 SPRING, COMPRESSION X X
270 ZF160382 1 RING, SPACER X X
280 ZF210204 1 PIN, CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 ZF140070 4 RING, SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210209 1 FLANGE, OIL FEED X X
320 ZF210210 1 PUMP, PRIMARY X X
330 ZF100159 1 SCREW, CAP X X
330 ZF100160 1 WASHER X X
340 ZF100161 7 SCREW, HEXAGON X X
340 ZF100160 7 WASHER X X
350 ZF210211 1 RING, INTERMEDIATE X X
360 ZF210212 1 RING, THRUST X X
370 ZF100162 3 SCREW, CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
390 ZF210213 1 BEARING,BALL X X
400 ZF100027 3 SCREW, CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW, CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW, CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW, CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW, CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW, CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW, CAP X X
430 ZF100160 3 WASHER X X
3-9
OIL SUPPLY
300 360
350
290
010 310
440 300
330
430
340
320
370
420
040
410 404
390
414 150 380
160
030 180
020 170 250
190
200 260
210 280
220 270
710
P008205
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
440 ZF100165 5 SCREW, CAP X X
440 ZF100160 5 WASHER X X
650 ZF100170 1 SNAP, RING X X
660 ZF210218 1 RING, PISTON X X
670 ZF210219 1 SUPPORT, SUPPORT X X
680 ZF210220 1 CAGE, NEEDLE X X
690 ZF210221 1 RING, INTERNAL X X
700 ZF210222 1 PIN, SLOT X X
704 ZF210223 1 PIN, SLOT X X
710 ZF210224 1 SHAFT, STATOR X X
/120 ZF210225 1 BUSH X X
580
590
550
570
810
590
840 560
820
850 800 570
810
510
760 530
600
760 540
P008206
3-12
OIL SUPPLY
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
500 ZF210214 1 PLATE, COVER X X
510 ZF140075 1 SEAL, SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW, UNION X X
540 ZF140070 4 RING, SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING, ROLLER X X
580 Z0630503015 2 RING, SNAP X X
590 ZF100167 2 RING, SNAP X X
600 ZF100168 14 SCREW, CAP X X
600 ZF140077 14 RING, SEALING X X
610 ZF100169 8 SCREW, HEX X X
610 ZF140077 8 RING, SEALING X X
620 ZF100110 11 SCREW, HEX X X
620 ZF140077 11 RING, SEALING X X
630 ZF100159 1 SCREW, CAP X X
750 ZF180019 1 PIPE X X
760 ZF100166 2 SCREW, UNION X X
760 ZF140070 4 RING, SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140078 2 O-RING X X
800 ZF210228 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER, THRUST X X
830 ZF210230 1 PLATE, CLAMPING X X
840 ZF210231 1 PLATE, CLAMPING X X
850 ZF100171 2 SCREW, CAP X X
3-13
RETARDER VALVE
130
120
110
490
010 100
480
020 460
030
600
040
300
370
P008207
3-14
RETARDER VALVE
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210232 1 STATOR RING X X
020 ZF210233 3 SPRING SEAT X X
030 Z0732041934 3 SPRING, COMPRESSION X X
040 ZF210234 3 ABSORBER X X
100 ZF100172 18 HEXAGON SCREW X X
110 ZF210235 1 ROTOR X X
120 ZF210236 1 PISTON RING X X
130 ZF140080 1 SEALING WASHER X X
300 ZF210237 1 MAGNET X X
370 ZF100173 2 HEXAGON SCREW X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING, COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING, RETAINING X X
600 ZF210243 1 RESISTOR X X
3-15
GEARBOX PLANETARY
040
050
010
100 /160
030 /170
/150
/130
060 /120
/110
020 /150
080 /140
090
/120
/140
074
240
070 250
/130 200 260
/110 270
150 /180 190
/190
/130 /120 230
248
268
/150 280
/110
/170
/160 /140
/150
/154
/154
P008208
3-16
GEARBOX PLANETARY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210244 1 INPUT SHAFT X X
020 ZF210245 1 NEEDLE SLEEVE X X
030 ZF210246 1 THRUST WASHER X X
040 ZF210247 1 QUILL SHAFT X X
050 ZF210248 2 NEEDLE CAGE X X
060 ZF210249 1 THRUST WASHER X X
070 ZF210250 2 NEEDLE CAGE X X
074 ZF210251 1 THRUST WASHER X X
080 ZF210252 1 DISC CARRIER X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 SUN GEAR X X
/130 ZF210255 1 SNAP RING X X
/140 ZF210256 1 SNAP RING X X
090 ZF210257 1 THRUST WASHER X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 PLANET CARRIER X X
/120 ZF210260 5 BEARING PIN X X
/130 ZF210261 5 NEEDLE CAGE X X
/130 ZF210262 NEEDLE CAGE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 THRUST PLATE X X
/160 ZF210265 1 RING GEAR X X
/170 ZF160384 2 RETAINING RING X X
3-17
GEARBOX PLANETARY
040
050
010
100 /160
030 /170
/150
/130
060 /120
/110
020 /150
080 /140
090
/120
/140
074
240
070 250
/130 200 260
/110 270
150 /180 190
/190
/130 /120 230
248
268
/150 280
/110
/170
/160 /140
/150
/154
/154
P008208
3-18
GEARBOX PLANETARY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
110 ZF210266 1 THRUST WASHER X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 PLANET CARRIER X X
/120 ZF210269 5 BEARING PIN X X
/122 ZF210270 5 SLOT PIN X X
/130 ZF210271 10 NEEDLE CAGE X X
/130 ZF210272 NEEDLE CAGE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 THRUST PLATE X X
/154 ZF210275 2 THRUST PLATE X X
/160 ZF210276 1 RING GEAR X X
/170 ZF160385 1 RETAINING RING X X
/180 ZF210464 1 RING GEAR X X
/190 ZF160384 1 RETAINING RING X X
190 ZF210277 1 THRUST WASHER X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 NEEDLE CAGE X X
240 ZF160386 3 AXIAL WASHER 1.8 X X
240 ZF160387 A/R AXIAL WASHER 1.5 X X
240 ZF160388 A/R AXIAL WASHER 1.2 X X
240 ZF160389 A/R AXIAL WASHER 1.13 X X
240 ZF160481 A/R AXIAL WASHER 15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SUN GEAR SHAFT X X
260 ZF210282 1 INTERNAL RING X X
268 ZF210283 2 SPLIT RING X X
270 ZF210284 1 ANGLE RING X X
280 ZF160390 2 SHIM 1.8 X X
280 ZF160391 A/R SHIM 1.6 X X
280 ZF160392 A/R SHIM 1.4 X X
280 ZF160393 A/R SHIM 1.2 X X
280 ZF160394 A/R SHIM 1.0 X X
3-19
COUPLING
100 270
020
080
280
010 070 270
330
060
050 280
320
260 170
160
210
230 170
064 160
250
150
140
130 300
120
110 190
180
490
470
454 480
450 420
440 410
430
460
400
410
400
P008209
3-20
COUPLING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210285 1 TURBINE SHAFT X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 NEEDLE SLEEVE X X
040 ZF210288 1 HUB X X
050 ZF160395 1 RETAINING RING X X
060 ZF210289 3 NEEDLE ROLLER X X
064 ZF210290 2 PIN X X
070 ZF210291 1 CLUTCH CARRIER X X
080 ZF140082 1 LIP SEAL RING X X
090 ZF140083 1 LIP SEAL RING X X
100 ZF210292 1 PISTON X X
110 ZF210293 1 CUP, SPRING X X
120 ZF210294 1 FIXING PLATE X X
130 ZF100174 1 SNAP RING X X
140 ZF210295 1 CUP, SPRING X X
150 ZF210296 1 FIXING PLATE X X
160 ZF210297 8 I. CLUTCH DISC 2.5 X X
160 ZF210298 A/R I. CLUTCH DISC 2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 END SHIM X X
190 ZF210300 2 SPLIT RING X X
210 ZF210301 1 PISTON RING X X
230 ZF210302 1 PISTON X X
250 ZF210303 1 PISTON RING X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC 2.5 X X
270 ZF210306 A/R O. CLUTCH DISC 2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF160396 1 END SHIM X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 COMPRESSION SPRING X X
400 ZF210305 3 O. CLUTCH DISC 2.5 X X
400 ZF210306 A/R O. CLUTCH DISC 2.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140084 1 LIP SEAL RING X X
450 ZF210312 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RETAINING RING X X
470 ZF140085 1 LIP SEAL RING X X
480 ZF140086 1 O-RING X X
490 ZF210314 1 POT X X
3-21
CLUTCH PACK
040
050
050
070
050
070
090
120
100
130
020
030
010
150
160
P008210
3-22
CLUTCH PACK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 LIP SEAL RING X X
030 ZF140087 1 LIP SEAL RING X X
040 ZF210316 1 O. CLUTCH DISC 3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 1 O. CLUTCH DISC 3.0 X X
070 ZF210318 A/R O. CLUTCH DISC 2.5 X X
070 ZF210319 A/R O. CLUTCH DISC 2.0 X X
070 ZF210320 A/R O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 COMPRESSION SPRING X X
120 ZF160398 1 END SHIM X X
130 ZF210323 1 SNAP RING X X
150 ZF210324 1 SPRING HOLDER X X
160 ZF210325 1 CUP SPRING X X
3-23
CLUTCH PACK
160
150
100
030
020 070
080
070
080
070
050
P008211
3-24
CLUTCH PACK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 LIP SEAL RING X X
030 ZF140087 1 LIP SEAL RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC 3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 1 O. CLUTCH DISC 3.0 X X
080 ZF210328 A/R O. CLUTCH DISC 2.5 X X
080 ZF210319 A/R O. CLUTCH DISC 2.0 X X
080 ZF210320 A/R O. CLUTCH DISC X X
100 ZF210329 1 PRESSURE RING X X
150 ZF210324 1 SPRING HOLDER X X
160 ZF210325 1 CUP SPRING X X
3-25
CLUTCH PACK
060
080
070
060 040
020
010
020
010
020
010
P008212
3-26
CLUTCH PACK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210327 6 O. CLUTCH DISC 3.0 X X
010 ZF210328 A/R O. CLUTCH DISC 2.5 X X
010 ZF210319 A/R O. CLUTCH DISC 2.0 X X
010 ZF210320 A/R O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 COMPRESSION SPRING X X
080 ZF180020 8 PIPE X X
3-27
CLUTCH PACK
060
070
010
040 050
030
020
P008213
3-28
CLUTCH PACK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 LIP SEAL RING X X
040 ZF210301 1 PISTON RING X X
050 ZF210334 1 PISTON RING X X
060 ZF210335 1 INTERM. HOUSING X X
070 ZF210336 1 SLOT PIN X X
080 ZF120009 2 SCREW PLUG X X
080 ZF140089 2 SEALING RING X X
090 ZF210337 1 O. CLUTCH DISC X X
100 ZF210338 9 O. CLUTCH DISC 2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC 2.5 X X
120 ZF210340 A/R O. CLUTCH DISC 2.0 X X
130 ZF210341 1 RING GEAR X X
140 ZF210342 8 PIN X X
150 ZF210343 8 COMPRESSION SPRING X X
160 ZF210344 8 GUIDE PIN X X
170 ZF180021 8 PIPE X X
3-29
OUTPUT
044
040
030
200
300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430
400 010
014
060
050
P008214A
3-30
OUTPUT
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210345 1 COVER, OUTPUT X X
014 ZF100176 1 PLUG, SCREW X X
014 ZF140089 1 RING, SEALING X X
020 ZF140090 1 SEAL, SHAFT X X
030 ZF210346 1 PISTON X X
040 ZF140088 1 SEAL, LIP RING X X
044 ZF210334 1 RING, PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW, HEXAGON X X
060 Z0630001048 24 WASHER X X
190 ZF210347 1 RING, THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN, BEARING X X
/130 ZF210351 6 CAGE, ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER, THRUST, 1.0 X X
/160 ZF210270 6 PIN, SLOT X X
/200 ZF210354 1 SLEEVE, NEEDLE X X
/210 ZF210355 4 PIN, BEARING X X
/220 ZF210356 8 CASE, NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER, THRUST X X
/250 ZF210270 4 PIN, SLOT X X
220 ZF210359 1 BEARING, TAPPER ROLLER X X
230 ZF210360 1 BUSH, 45.00 X X
250 ZF160399 1 SHIM, 1.20 X X
250 ZF160400 A/R SHIM, 1.15 X X
250 ZF160401 A/R SHIM, 1.10 X X
250 ZF160402 A/R SHIM, 1.05 X X
250 ZF160403 A/R SHIM, 1.00 X X
250 ZF160404 A/R SHIM, 0.95 X X
250 ZF160405 A/R SHIM, 0.90 X X
250 ZF160406 A/R SHIM, 0.85 X X
250 ZF160407 A/R SHIM, 0.80 X X
250 ZF160408 A/R SHIM, 0.60 X X
250 ZF160409 A/R SHIM, 0.40 X X
260 ZF160410 1 BEARING, TAPER ROLLER X X
300 ZF160411 1 FLANGE, OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER, TAB X X
330 ZF100181 2 SCREW, HEX X X
358 ZF100176 1 PLUG, SCREW X X
358 ZF140089 1 RING, SEALING X X
380 ZF210361 1 TRANSMITTER, INDUCTION X X
380 ZF160412 A/R SHIM, 6.00 X X
380 ZF160413 A/R SHIM, 5.80 X X
380 ZF160414 A/R SHIM, 5.60 X X
380 ZF160415 A/R SHIM, 5.40 X X
380 ZF160416 A/R SHIM, 5.20 X X
380 ZF160417 A/R SHIM, 5.00 X X
380 ZF160418 A/R SHIM, 4.80 X X
3-31
OUTPUT (CONTINUED)
044
040
030
200
300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430
400 010
014
060
050
P008214A
3-32
OUTPUT (CONTINUED)
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
380 ZF160419 A/R SHIM, 4.60 X X
380 ZF160420 A/R SHIM, 4.40 X X
380 ZF160421 A/R SHIM, 4.20 X X
380 ZF160422 A/R SHIM, 4.00 X X
380 ZF160423 A/R SHIM, 3.80 X X
380 ZF160424 A/R SHIM, 3.60 X X
380 ZF160425 A/R SHIM, 3.20 X X
380 ZF160426 A/R SHIM, 3.00 X X
380 ZF160427 A/R SHIM, 2.90 X X
380 ZF160428 A/R SHIM, 2.80 X X
380 ZF160429 A/R SHIM, 2.70 X X
380 ZF160430 A/R SHIM, 2.60 X X
380 ZF160431 A/R SHIM, 2.50 X X
380 ZF160432 A/R SHIM, 2.40 X X
380 ZF160433 A/R SHIM, 2.20 X X
380 ZF160434 A/R SHIM, 2.10 X X
380 ZF160435 A/R SHIM, 2.00 X X
380 ZF160436 A/R SHIM, 1.90 X X
380 ZF160437 A/R SHIM, 1.80 X X
380 ZF160438 A/R SHIM, 1.70 X X
380 ZF160439 A/R SHIM, 1.60 X X
380 ZF160440 A/R SHIM, 1.50 X X
380 ZF160441 A/R SHIM, 1.40 X X
380 ZF160442 A/R SHIM, 1.30 X X
380 ZF160443 A/R SHIM, 1.20 X X
380 ZF160444 A/R SHIM, 1.00 X X
380 ZF160445 A/R SHIM, 0.80 X X
380 ZF210362 1 SCREW, TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140092 1 O-RING, 40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT, HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG, SCREW X X
454 ZF140089 1 RING, SEALING X X
464 ZF100176 1 SCREW, PLUG X X
464 ZF140089 1 RING, SEALING X X
3-33
SHIFT CONTROL
670
310 030
820
810
800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590
240
P008216A
3-34
SHIFT CONTROL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210365 1 PLATE, DUCT X X
020 ZF210366 1 VALVE, DRAIN X X
022 ZF210367 1 SHEET, SPRING X X
024 ZF210368 1 SCREW, TORX X X
030 ZF210369 1 PLATE, INTERMEDIATE X X
058 ZF210370 1 VALVE BLOCK X X
060 ZF210391 1 PLATE, COVER X X
070 ZF210358 15 SCREW, TORX X X
100 ZF210392 1 BALL, 5MM X X
110 ZF210393 1 GASKET X X
128 ZF210394 1 VALVE BLOCK X X
130 ZF210398 1 PLATE, COVER X X
150 ZF210388 7 SCREW, TORX X X
160 ZF210399 1 SCREW, TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE, THROTTLE X X
290 ZF210388 5 SCREW, TORX X X
294 ZF210399 1 SCREW, TORX X X
310 ZF210408 1 WIRING HARNESS X X
340 ZF210409 1 VALVE, CONVERTER X X
344 ZF210410 1 RING, SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100188 1 PLUG, SCREW X X
610 ZF210412 24 SCREW, TORX X X
620 ZF210413 9 SCREW, TORX X X
630 ZF210412 6 SCREW, TORX X X
640 ZF210361 1 TRANSMITTER, INDUCTION X X
640 ZF160412 A/R WASHER, 6.00 X X
640 ZF160413 A/R WASHER, 5.80 X X
640 ZF160414 A/R WASHER, 5.60 X X
640 ZF160415 A/R WASHER, 5.40 X X
640 ZF160416 A/R WASHER, 5.20 X X
640 ZF160417 A/R WASHER, 5.00 X X
640 ZF160418 A/R WASHER, 4.80 X X
640 ZF160419 A/R WASHER, 4.60 X X
640 ZF160420 A/R WASHER, 4.40 X X
640 ZF160421 A/R WASHER, 4.20 X X
640 ZF160422 A/R WASHER, 4.00 X X
640 ZF160423 A/R WASHER, 3.80 X X
640 ZF160424 A/R WASHER, 3.60 X X
640 ZF160425 A/R WASHER, 3.20 X X
640 ZF160426 A/R WASHER, 3.00 X X
640 ZF160427 A/R WASHER, 2.90 X X
640 ZF160428 A/R WASHER, 2.80 X X
640 ZF160429 A/R WASHER, 2.70 X X
640 ZF160430 A/R WASHER, 2.60 X X
640 ZF160431 A/R WASHER, 2.50 X X
640 ZF160432 A/R WASHER, 2.40 X X
640 ZF160433 A/R WASHER, 2.20 X X
640 ZF160434 A/R WASHER, 2.10 X X
640 ZF160435 A/R WASHER, 2.00 X X
640 ZF160436 A/R WASHER, 1.90 X X
640 ZF160437 A/R WASHER, 1.80 X X
3-35
SHIFT CONTROL (CONTINUED)
670
310 030
820
810
800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590
240
P008216A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
640 ZF160438 A/R WASHER, 1.70 X X
640 ZF160439 A/R WASHER, 1.60 X X
640 ZF160440 A/R WASHER, 1.50 X X
640 ZF160441 A/R WASHER, 1.40 X X
640 ZF160442 A/R WASHER, 1.30 X X
640 ZF160443 A/R WASHER, 1.20 X X
640 ZF160444 A/R WASHER, 1.00 X X
640 ZF160445 A/R WASHER, 0.80 X X
650 ZF210362 1 SCREW, TORX X X
660 ZF140091 1 O-RING, 4X1.5 X X
670 ZF100117 2 SCREW, HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW, TORX X X
820 ZF210568 1 SENSOR, TRANSMISSION TEMP SUMP X X
200
010
014
050
060
P008321
3-38
DIPSTICK PARTS, OIL SUMP
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210417 1 FILLER TUBE X X
014 ZF210418 1 SEALING TAPE X X
050 ZF210419 1 TAG X X
060 ZF100189 1 SLOTTED NUT X X
200 ZF210420 1 OIL DIPSTICK X X
3-39
OIL SUMP
510
890
500
560
570
590
572 600
540 520 680
574 550
530
580
P008322
3-40
OIL SUMP
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
500 ZF210421 1 OIL SUMP X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 HEXAGON SCREW X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 HEXAGON SCREW X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 HEXAGON SCREW X X
540 ZF140077 2 SEALING RING X X
550 ZF100192 1 SCREW PLUG X X
550 ZF140095 1 SEALING RING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 SUCTION TUBE X X
572 ZF100193 1 TAB WASHER X X
574 ZF100018 2 HEXAGON SCREW X X
580 ZF210424 1 SCREEN,SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X
680 ZF100194 2 SCREW PLUG X X
890 ZF100194 1 SCREW PLUG X X
3-41
TORQUE CONVERTER
010 050
240
230
220
210
130
470
120
390
180
160
020 450
170
150
140
100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250
P008323
3-42
TORQUE CONVERTER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210426 1 CIRCUIT COVER X X
020 ZF100195 1 SCREW PLUG X X
020 ZF140098 1 SEALING RING X X
030 Z0750116266 1 BALL BEARING X X
050 ZF210427 1 PISTON RING 140X149X2 X X
060 ZF210428 1 PISTON RING 320X332X2.5 X X
070 ZF210429 1 PLATE PISTON X X
080 ZF210430 1 CUP SPRING X X
100 ZF210431 2 I. CLUTCH DISC X X
110 ZF210432 2 O. CLUTCH DISC X X
110 ZF210433 A/R O. CLUTCH DISC X X
120 ZF160446 1 END SHIM X X
124 ZF210434 4 ROLLER X X
130 ZF210434 8 ROLLER X X
140 ZF100196 12 HEXAGON SCREW X X
150 ZF100197 1 CAP SCREW X X
160 ZF100198 1 WASHER X X
170 ZF160447 1 WASHER 2.60 X X
170 ZF160448 A/R WASHER 2.50 X X
170 ZF160449 A/R WASHER 2.00 X X
170 ZF160450 A/R WASHER 1.90 X X
170 ZF160451 A/R WASHER 1.80 X X
170 ZF160452 A/R WASHER 1.70 X X
170 ZF160453 A/R WASHER 1.50 X X
170 ZF160454 A/R WASHER 1.20 X X
170 ZF160455 A/R WASHER 1.10 X X
170 ZF160456 A/R WASHER 1.00 X X
180 ZF210435 1 PISTON RING 50X2.5 X X
200 ZF210436 1 TURBINE WHEEL X X
210 ZF160457 2 SHIM RING 70X90X2 X X
210 ZF160458 A/R SHIM RING 70X90X1.9 X X
210 ZF160459 A/R SHIM RING 70X90X1.8 X X
210 ZF160460 A/R SHIM RING 70X90X1.7 X X
210 ZF160461 A/R SHIM RING 70X90X1.6 X X
210 ZF160462 A/R SHIM RING 70X90X1.5 X X
210 ZF160463 A/R SHIM RING 70X90X1.4 X X
210 ZF160464 A/R SHIM RING 70X90X1.3 X X
210 ZF160465 A/R SHIM RING 70X90X1.2 X X
210 ZF160466 A/R SHIM RING 70X90X1.1 X X
210 ZF160467 A/R SHIM RING 70X90X1.0 X X
220 ZF210437 1 HOUSING DISC 67X90X5.25 X X
230 ZF210438 1 AX. NEEDLE CAGE 65X90X3FA X X
240 ZF210439 1 PLATE 65X90X5.25 X X
3-43
TORQUE CONVERTER
010 050
240
230
220
210
130
470
120
390
180
160
020 450
170
150
140
100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250
P008323
3-44
TORQUE CONVERTER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
250 ZF210440 1 BALL BEARING 70X110X13FA X X
260 ZF100199 1 AXIAL WASHER X X
270 ZF210441 1 STATOR X X
300 ZF210442 1 FREE WHEEL RING X X
310 ZF210443 16 ROLLER X X
320 ZF100199 1 AXIAL WASHER X X
330 ZF210440 1 BALL BEARING 70X110X13FA X X
350 ZF210444 1 AXIAL ROLLER BEARING X X
360 ZF140099 1 O-RING X X
370 ZF210445 1 PUMP WHEEL X X
390 ZF100200 36 CAP SCREW X X
390 ZF100201 36 WASHER X X
450 ZF100202 1 WASHER X X
470 ZF210446 2 CYLINDRICAL PIN X X
3-45
POWER TAKE OFF
570
594
540
590
240
230
220
550
210
200
010
040
030
800
012
810
020
P008324
3-46
POWER TAKE OFF
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 CYLINDRICAL PIN X X
020 ZF210193 1 GASKET X X
030 ZF100203 3 HEXAGON SCREW X X
040 ZF100203 2 HEXAGON SCREW X X
040 Z0630001048 2 WASHER X X
200 ZF210449 1 CYLINDRICAL ROLLER BEARING 50X90X23 X X
210 ZF210450 1 COVER SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BALL BEARING X X
240 ZF160468 1 SHIM RING 90X110X2 X X
240 ZF160469 A/R SHIM RING 90X110X1.8 X X
240 ZF160470 A/R SHIM RING 90X110X1.6 X X
240 ZF160471 A/R SHIM RING 90X110X1.4 X X
240 ZF160472 A/R SHIM RING 90X110X1.2 X X
240 ZF160473 A/R SHIM RING 90X110X1.1 X X
240 ZF160474 A/R SHIM RING 90X110X1.0 X X
240 ZF160475 A/R SHIM RING 90X110X0.5 X X
240 ZF160476 A/R SHIM RING 90X110X0.3 X X
240 ZF160477 A/R SHIM RING 90X110X0.2 X X
240 ZF160478 A/R SHIM RING 90X110X0.1 X X
540 ZF210465 1 BEARING FLANGE X X
550 ZF100204 5 CAP SCREW X X
570 ZF160479 1 RETAINING RING X X
590 ZF140100 1 O-RING X X
594 ZF140101 1 O-RING X X
800 ZF210457 1 TYPE PLATE X X
810 ZF100004 2 GROOVED STUD X X
3-47
POWER TAKE OFF
5
2
3
1
P008325 A
3-48
POWER TAKE OFF
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 ZF160480 1 RETAINING RING X X
2 ZF210453 1 SNAP RING X X
3 ZF210454 1 BUSH X X
4 ZF140102 1 O-RING X X
5 ZF210455 1 INTERIM FLANGE X X
6 ZF100204 6 CAP SCREW X X
3-49
HEAT EXCHANGER
124 130
12 120
14
110
150
12
16
10
20 100
56
68
80
62 86
50
P008326 A
3-50
HEAT EXCHANGER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
10 ZF210458 1 GASKET X X
12 ZF140103 2 O-RING X X
14 ZF210459 1 INSERT X X
16 ZF210460 1 INSERT X X
20 ZF210461 1 CONNECTING PART X X
50 ZF100190 1 SCREW, HEX X X
50 ZF100128 1 WASHER X X
56 ZF100190 1 SCREW, HEX X X
56 ZF100128 1 WASHER X X
62 ZF100190 1 SCREW, HEX X X
62 ZF100128 1 WASHER X X
68 ZF100190 1 SCREW, HEX X X
68 ZF100128 1 WASHER X X
80 ZF100190 1 SCREW, HEX X X
80 ZF100128 1 WASHER X X
86 ZF100190 1 SCREW, HEX X X
86 ZF100128 1 WASHER X X
100 ZF120004 1 PLUG, SCREW X X
100 ZF140070 1 RING, SEALING X X
110 ZF100206 1 PLUG, SCREW X X
110 ZF140089 1 RING, SEALING X X
120 ZF120005 1 PLUG, SCREW X X
120 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR, TEMPERATURE X X
124 Z0634801151 1 RING, SEALING X X
130 ZF210559 1 PLUG, SCREW X X
130 ZF140069 1 SEALING RING X X
150 ZF210463 2 UNION, PIPE X X
150 ZF140104 2 RING, SEALING X X
3-51
PERIPHERALS
150
540
/390
120 164
P008328
3-52
PERIPHERALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
120 206345 1 SELECTOR,SHIFT,6HP590 X X
/390 ZF210188 1 PLATE X X
150 206336 1 HARNESS,ZF TRANSMISSION,CAB X X
164 206337 1 HARNESS,ZF TRANSMISSION,ARTIC X X
540 207053 1 LEVER,ZF RETARDER X X
3-53
TRANSMISSION COOLING SYSTEM
11
9
15
19
18
24
13
23
21
8
18
14
14
3
22
18
1
2 10
20 7
12
17 18
6
22
5
4
6
17
16
E9836411 D
3-54
TRANSMISSION COOLING SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243307 1 HOSE X X
2 243306 1 HOSE X X
3 243305 1 HOSE X X
4 207123 2 SPACER,CLAMP,ALUM X X
5 207092 1 CLAMP,RUBBER,4,TRAN HOSES X X
6 207017 2 CLAMP,ALU,2 BOLT X X
7 206271 1 COOLER,OIL,WATER,ZF X X
8 203695 1 FAN,14" ELECTRIC HAYDEN X X
9 203376 1 OIL COOLER,MODINE X X
10 173956 1 MTG, OIL COOLER X X
11 172712 1 COWLING,ELECTRIC FAN X X
12 172054 8 WASHER,RUBBER X X
13 160918 4 SPACER,RETARDER COOLER X X
14 122111 2 ELBOW X X
15 120392 1 PLUG,HEX HEAD X X
16 100747 2 BOLT X X
17 100548 4 WASHER,HARDENED X X
18 100370 16 WASHER,HARDENED X X
19 100314 4 NUT,NYLOC X X
20 100312 2 NUT,NYLOC X X
21 100093 4 BOLT,HEXHD X X
22 100089 8 SCREW,HEXHD X X
23 100080 4 BOLT X X
24 100061 4 WASHER,FLAT X X
3-55
DROPBOX MISCELLANEOUS PARTS
5
8
3
3
1
7
5
3
2
2
3
5
6
P010915 B
E9836420 SH1-2 H
3-56
DROPBOX MISCELLANEOUS PARTS
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 250192 1 T/CASE,13100 X X
2 204483 8 MTG,T/BOX SPLIT (M20) X X
3 174756 8 SHIM,DROP BOX MOUNTING X X
4 100698 2 BOLT, HEXHD X X
5 100532 6 WASHER,HARDENED X X
6 100323 2 NUT,NYLOC X X
7 100165 2 BOLT,HEXHD X X
8 210016 1 BREATHER,RESERVOIR X X
3-57
DROP BOX MOUNTINGS
P008267
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 181527 2 MOUNTING, T/CASE, TOP BRACKET X X
2 161221 2 MOUNTING, T/CASE, LOWER X X
3 100212 14 SCREW,HEXHD X X
50
44, 47
102
102
76 47
101
102
46, 45
43, 47
103
100
4
100
100
P008192 A
3-60
DROP BOX HOUSING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224428 1 HOUSING,M/C X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
43 224254 1 PLUG,MAGNETIC DRAIN X X
44 120396 2 PLUG,CLOSURE HEX SOCKET HD X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER,SEALING X X
47 DC140072 4 WASHER,SEALING X X Quantity was 3. Refer SIB 2005/1060
50 224257 1 BOLT,EYE X X
76 226661 1 GLASS,SIGHT-BOROSILICATE-S/IN X X Was 224429. Refer SIB 2005/1060
100 225245 3 PLUG,SCREW X X
101 224427 14 INSERT,THREADED X X
102 225262 44 HELICOIL,HCM10X1,5D X X
103 224373 1 MAGNET X X
3-61
DROP BOX INPUT SHAFT
68
32
8 83
69
34
12 65
27
61
83
18
73
56
7
67
77
37
30
81 83
31
72
P008189
3-62
DROP BOX INPUT SHAFT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 224211 1 FRONT Insert, Idler X X
8 225244 1 REAR, insert, Idler X X
12 224423 1 SHAFT, input X X
18 224220 1 GEAR, input X X
27 225251 1 SPACER, Bearing X X
30 224203 1 FLANGE, 8.5C X X
31 224666 1 PLATE, Flange X X
32 225253 1 LID, Input X X
34 225255 1 PLATE, Retarder X X
37 224221 1 SHIELD,MUD X X
56 224223 1 BEARING, Cylinder Roller X X
61 225270 1 BEARING, Spherical Roller X X
65 224367 1 CIRCLIP, Internal X X
67 224370 6 SCREW, Hexhd X X
68 100089 6 SCREW, Hexhd X X
69 100209 3 SCREW, Hexhd X X
72 100123 4 CAPSCREW, Sochd X X
73 100213 12 CAPSCREW, Sochd X X
77 224202 1 SEAL, Shaft X X
81 224229 1 O RING X X
83 224231 3 O RING X X
3-63
DROP BOX IDLER
67
55
83
17
83
11
73
55
6
67
82
33
69
P008190 A
3-64
DROP BOX IDLER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 224209 1 INSERT,IDLER FRONT X X
6 224210 1 INSERT,IDLER PTO X X
11 224424 1 SHAFT,IDLER X X
17 224421 1 GEAR,IDLER X X
33 225254 1 LID,P.T.O. X X
55 225261 2 BEARING,CYL. ROLLER NJ2213 X X
67 224370 16 SCREW,HEXHD X X
69 100209 2 SCREW,HEXHD X X
73 100213 6 SCREW,HEXHD X X
82 225269 1 O RING X X
83 224231 2 O RING X X
3-65
DROP BOX OUTPUT SHAFT
31 72
81
30
37
77
4
60
65
10
57
84 67
86
16
40
40
53
74
20
72
53
52
53 15
13 54
40 52
19 64
54
35 22
28 71
14
35
62
23 21
36
66
3 2
70 79 59
85
41
24 9 37
29
78 65
80 58 81
26
67 31
72
77
P008191
3-66
DROP BOX OUTPUT SHAFT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 224426 1 HOUSING,FRONT BEARING X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
9 224222 1 SHAFT,OUTPUT FRONT X X
10 224214 1 SHAFT,OUTPUT REAR X X
13 224206 1 GEAR,SUN X X
14 224246 1 GEAR,PLANET SET X X
15 224238 1 GEAR,RING X X
16 224422 1 GEAR,OUTPUT X X
19 224242 3 PIN,PLANET X X
20 224419 1 CARRIER,PLANET X X
21 224251 1 CLUTCH,INSERT X X
22 224248 1 CLUTCH,SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER,ACTUATOR X X
28 224250 3 SPACER, X X
29 224204 1 FLANGE,7C X X
30 224203 1 FLANGE,7C X X
31 224666 2 PLATE,FLANGE X X
35 225256 6 WASHER,WEAR X X
36 225257 1 COVER,CLUTCH X X
37 224221 2 SHIELD,MUD X X
40 224253 3 PIN,SPRING X X
41 224237 1 SPRING,COMPRESSION X X
52 224241 2 BUSH,MB 8530 DU X X
53 224240 3 WASHER,THRUST X X
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5 X X
57 224224 2 BEARING,CYL. ROLLER X X
58 ST20032 1 BEARING,DEEP GROOVE BALL X X
59 224226 1 BEARING,D.G.BALL 16022 C3/C4 X X
60 224225 1 BEARING,FOUR POINT QJ213 X X
62 224249 3 CIRCLIP,SHAFT X X
64 224258 1 CIRCLIP,EXTERNAL X X
65 224367 2 CIRCLIP,INTERNAL X X
66 224372 8 SCREW,HEXHD X X
67 224370 12 SCREW,HEXHD X X
70 100684 8 BOLT,HEXHD X X
71 223219 1 CAP SCREW X X
72 100123 20 CAPSCREW,SOCHD X X
73 100213 9 CAPSCREW,SOCHD X X
74 224252 3 SCREW,GRUB X X
77 224202 2 SEAL,SHAFT X X
78 224200 1 SEAL,PISTON X X
79 224228 3 O-RING X X
80 224235 1 O-RING X X
81 224229 2 O-RING X X
84 224232 1 O-RING X X
85 224236 1 O-RING X X
86 225268 1 O-RING X X
3-67
PARK BRAKE
4
3
7
E9836432 - F
3-68
PARK BRAKE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290155 1 ACTUATOR,PARK BRAKE,DX195 X X To VIN. 2434 Refer to SIB 2005/1036
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X X From VIN. 2435 Refer to SIB 2005/1036
2 204160 1 DISC,PARK BRAKE DX195 X X
3 186299 2 MTG,PARK BRAKE,FIELD FIX X X From VIN 1270 Was 172792
4 174057 6 SHIM,C# ADT PARK BRAKE DX195 X X
5 100945 8 SCREW,HEXHD X X
6 100923 4 SCREW,HEXHD X X
7 100532 8 WASHER,HARDENED X X
8 100491 4 SCREW,HEXHD X X
3-69
PARK BRAKE ASSEMBLY
1 48
50 45 44
33
46
15
32 52
49 16
11
36
47 43
33
4
49 12
35
40
13
30
14
41
10
40 30
39
51
38
34
2
29 37 3
28
22
27 42
26 21
5 53
19 20
29 18 6
31
37
27 26 20
23 17
24
9 25
7 8
P008514 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290155 1 ACTUATOR,PARK BRAKE,DX195 X X To VIN. 2434 Refer to SIB 2005/1036
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X X From VIN. 2435 Refer to SIB 2005/1036
2 223716 1 KIT, BEARING X X
3 NSI 1 ECCENTRIC BEARING ASSY X X
4 NSI 2 SHAFT SUPPORT BEARINGS X X
5 223717 1 KIT, SEAL & GASKET X X
6 NSI 2 COUNTERSUNK BOLT X X
7 NSI 4 RETAINING BOLT X X
8 NSI 1 BLANKING PLUG X X
9 NSI 1 COPPER WASHER X X
10 NSI 1 GASKET SEAL X X
11 NSI 2 PISTON SCREWS X X
12 NSI 1 GASKET SEAL-TOP COVER X X
13 NSI 2 PISTON SEAL ASSY X X
14 NSI 2 SLIDE PIN SEALS X X
15 NSI 1 SEAL ASSY X X
16 NSI 2 CAPSCREWS-COVER PLATE X X
17 223719 1 KIT, ADJUSTER RH X X
6 NSI 2 COUNTERSUNK BOLT X X
7 NSI 4 RETAINING BOLT X X
8 NSI 1 BLANKING PLUG X X
9 NSI 1 COPPER WASHER X X
10 NSI 1 GASKET SEAL X X
18 NSI 1 ADJUSTER SCREW X X
19 NSI 1 COMPRESSION SPRING X X
20 NSI 2 DAMPING RING X X
21 NSI 1 ADJUSTER CASSETTE X X
22 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
23 NSI 1 ADJUSTER GEAR SEGMENT X X
24 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X
11 NSI 2 PISTON SCREWS X X
13 NSI 2 PISTON SEAL ASSY X X
25 NSI 1 END COVER PLUG X X
26 NSI 2 CIRCLIPS X X
27 NSI 2 SPRINGS X X
28 NSI 1 ACTUATOR BLOCK X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 2 ADJUSTER SLEEVES GEARS X X
32 NSI 1 LOAD PLATE X X
33 NSI 2 ROLL PINS X X
34 223722 1 KIT, SLIDE PIN X X
8 NSI 1 BLANKING PLUG X X
9 NSI 1 COPPER WASHER X X
14 NSI 2 SLIDE PIN SEALS X X
35 NSI 1 RETAINING PIN X X
36 NSI 1 LOCKING CLIP X X
37 NSI 2 SLIDE PIN COVER PLUGS X X
38 NSI 2 SLIDE PIN CLAMP BOLTS X X
39 NSI 2 SLIDE PINS X X
40 NSI 2 SLIDE PIN BUSHING X X
41 222240 1 CALIPER ASSEMBLY X X
1 48
50 45 44
33
46
15
32 52
49 16
11
36
47 43
33
4
49 12
35
40
13
30
14
41
10
40 30
39
51
38
34
2
29 37 3
28
22
27 42
26 21
5 53
19 20
29 18 6
31
37
27 26 20
23 17
24
9 25
7 8
P008514 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
42 222242 1 PLATE, END MERITOR BRAKE X X
43 NSI 1 ECCENTRIC SHAFT X X
44 223646 1 LEVER, MERITOR BRAKE X X
45 100083 1 SCREW, HEXHEAD X X
46 100312 1 NUT, NYLOC X X
47 226224 2 PAD,DISC DXP195 X X Was 222247. Refer SB 2004 / 1034.
48 222605 2 SPRING, ANTI RATTLE X X
49 222606 2 SPACER X X
50 NSI 1 STABILISER BAR X X
51 NSI 1 SADDLE X X
52 NSI 1 SHAFT COVER-BEARING SEAL X X
53 222239 1 ACTUATOR ASSEMBLY X X Actuator Break Down: See Following Page
3-74
ACTUATOR ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290155 1 ACTUATOR,PARK BRAKE,DX195 X X To VIN. 2434 Refer to SIB 2005/1036
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X X From VIN. 2435 Refer to SIB 2005/1036
2 222239 1 ACTUATOR ASSEMBLY X X
3 100037 2 NUT X X
4 100010 2 WASHER X X
5 200093 1 CLEVIS X X
6 220211 1 DIAPHRAGM X X
7 221437 1 KIT, Seal X X
8 222606 2 SPACER X X
9 226224 2 PAD,DISC DXP195 X X Was 222247. Refer SB 2004 / 1034.
10 222605 2 SPRING,ANTI RATTLE X X
11 222240 1 BODY,CALIPER X X
12 223646 1 LEVER,MERITOR BRAKE X X
13 222242 1 PLT,END MERITOR BRAKE X X
3-75
PROPSHAFTS: B25D
17 14
20 9 4
22
21
2
22
20 1
21
11 6
5
10
9 4
7 8
12 13
19
16
18
17 15
14
3-76
PROPSHAFTS: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85 X
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
14 290297 1 PROSHAFT,12007C7C-015 L/F/L X
15 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
16 100129 8 BOLT,HEX HD X
17 290299 1 PROPSHAFT,10207C7C-010 L/F/L X
18 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
19 100129 8 BOLT,HEX HD X
20 162960 1 SHAFT,T/DRIVE X
21 101349 2 WASHER X
22 101382 2 NUT X
3-77
PROPSHAFTS: B30D
17 14
20 9 4
22
21
2
22
20 1
21
11 6
5
10
9 4
7 8
12 13
19
16
18
17 15
14
3-78
PROPSHAFTS: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85 X
SIB 2004/1038
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
SIB 2004/1038
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
Refer to SIB 2005/1082 in conjunction with
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
SIB 2004/1038
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
Refer to SIB 2005/1082 in conjunction with
14 290297 1 PROSHAFT,12007C7C-015 L/F/L X
SIB 2004/1038
15 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
16 100129 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
17 290298 1 PROPSHAFT,09787C7C-010 L/F/L X
SIB 2004/1038
18 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
19 100129 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
20 162960 1 SHAFT,T/DRIVE X
SIB 2004/1038
21 101349 2 WASHER X
22 101382 2 NUT X
3-79
PROPSHAFTS: B30D
17 14
20 9 4
22
21
2
22
20 1
21
11 6
5
10
9 4
7 8
12 13
19
16
18
17 15
14
3-80
PROPSHAFTS: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85 X
SIB 2004/1038
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
SIB 2004/1038
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
Refer to SIB 2005/1082 in conjunction with
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
SIB 2004/1038
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
Refer to SIB 2005/1082 in conjunction with
14 290119 1 P/SHAFT,10757C7C 148M70 -010 X
SIB 2004/1038
15 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
16 100129 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
17 290343 1 P/SHAFT,0845,7C-7C,148M70-010 X
SIB 2004/1038
18 206050 2 CROSS&ROLLER,7C LOW MAINT X
19 100129 8 BOLT,HEX HD X
Refer to SIB 2005/1082 in conjunction with
20 162960 1 SHAFT,T/DRIVE X
SIB 2004/1038
21 101349 2 WASHER X
22 101382 2 NUT X
3-81
AXLE, FRONT: B30D
A
2
13
3
27 17
26
22 9
12
25
25
24
20
10 4
23
21
7
19
8
11 16
1
5
15
18
19
14
320121 B
3-82
AXLE, FRONT: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320121 1 AXLE,FRONT,B30D X
1 310105 1 DIFF HEAD X From VIN. 1405 Item was 310123.
2 290366 4 BRAKE CALIPER:ROCKWELL MINERAL X Item was 290390. Refer SIB 2005/1039
3 262082 2 KIT, PLANETARY HUB, 5.2, B30D X
4 208011 1 SIDE SHAFT X
5 208010 1 SIDE SHAFT X
6 207660 1 PLUG X
7 207626 1 PLUG, MAGNETIC X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE, B30 16T HUB X
10 201420 4 P CLIPS X
11 183509 1 BANJO,HOUSING,HK FRONT,B30D X
12 183436 2 MTG,BOT,FRNT,CAL/GUARD,B30D X
13 183433 2 MTG,TOP,FRNT,CAL/GUARD,B30D X
14 176558 1 PIPE,BRAKE,FRONT,LHS,B30D X
15 176557 1 PIPE,BRAKE,FRONT,RHS,B30D X
16 171079 4 PIPE,BRAKE,CRADLE L.F/R.R,ADT X
17 140340 2 V RING X
18 120379 4 ELBOW X
19 120308 3 BULKHEAD,-4 TEE (WITH NUT) X
20 120148 1 CONNECTOR X
21 100925 16 SCREW,HEXHD X
22 100466 12 CAPSCREW X
23 100310 4 NUT, NYLOC X
24 100264 12 CAPSCREW, SOCHD X
25 208200 4 PLT,FRONT,CALIPER GUARD,B30D X OPTION FOR NARROW TYRES ONLY
25 208204 4 PLT,FRONT,CALIPER GUARD,B30D X OPTION FOR WIDE TYRES ONLY
26 100211 8 SCREW,HEXHD X
27 100370 8 WASHER,HARDENED X
3-83
FRONT DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
3-84
FRONT DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310123 1 DIFF HEAD,HK 3.182:1 LS CCW X Up to VIN. 1404
1 310105 1 DIFF,HK,3.182,LS,25%,CCW,60DEG X From VIN. 1405
020 ZF200183 1 AXLE DR.HOUSING X
030 ZF200170 1 GEAR,BEVEL SET X
050 ZF150031 1 BEARING,ROLLER X
080 ZF160159 1 SPACER RING, S = 7,3 X
080 ZF160160 1 SPACER RING, S = 7,4 X
080 ZF160161 1 SPACER RING, S = 7,5 X
080 ZF160162 1 SPACER RING, S = 7,6 X
080 ZF160163 1 SPACER RING, S = 7,7 X
080 ZF160164 1 SPACER RING, S = 7,9 X
080 ZF160165 1 SPACER RING, S = 8,0 X
080 ZF160166 1 SPACER RING, S = 8,1 X
080 ZF160167 1 SPACER RING, S = 8,2 X
080 ZF160168 1 SPACER RING, S = 8,3 X
080 ZF160169 1 SPACER RING, S = 8,4 X
080 ZF160170 1 SPACER RING, S = 8,5 X
080 ZF160171 1 SPACER RING, S = 8,6 X
080 ZF160172 1 SPACER RING, S = 8,7 X
080 ZF160173 1 SPACER RING, S = 8,8 X
080 ZF160174 1 SPACER RING, S = 8,9 X
080 ZF160175 1 SPACER RING, S = 9,0 X
080 ZF160176 1 SPACER RING, S = 7,8 X
080 ZF160177 1 SPACER RING, S = 7,82 X
080 ZF160178 1 SPACER RING, S = 7,84 X
080 ZF160179 1 SPACER RING, S = 7,86 X
080 ZF160180 1 SPACER RING, S = 7,88 X
080 ZF160181 1 SPACER RING, S = 7,92 X
080 ZF160182 1 SPACER RING, S = 7,94 X
080 ZF160183 1 SPACER RING, S = 7,96 X
080 ZF160184 1 SPACER RING, S = 7,98 X
080 ZF160185 1 SPACER RING, S = 8,02 X
080 ZF160186 1 SPACER RING, S = 8,04 X
080 ZF160187 1 SPACER RING, S = 8,06 X
080 ZF160188 1 SPACER RING, S = 8,08 X
080 ZF160189 1 SPACER RING, S = 8,12 X
080 ZF160190 1 SPACER RING, S = 8,14 X
080 ZF160191 1 SPACER RING, S = 8,16 X
080 ZF160192 1 SPACER RING, S = 8,18 X
3-85
FRONT DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
3-86
FRONT DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
100 ZF150032 1 BEARING, ROLLER X
130 ZF160193 1 WASHER, S=0,7 X
130 ZF160194 1 WASHER, S=0,8 X
130 ZF160195 1 WASHER, S=0,9 X
130 ZF160196 1 WASHER, S=1,0 X
130 ZF160197 1 WASHER, S=1,1 X
130 ZF160198 1 WASHER, S=1,2 X
130 ZF160199 1 WASHER, S=1,3 X
130 ZF160200 1 WASHER, S=1,4 X
130 ZF160201 1 WASHER, S=1,5 X
170 ZF150033 1 BEARING, ROLLER X
200 ZF150034 1 BEARING, ROLLER X Was incorrectly shown as ZF 150054.
220 ZF100056 2 NUT, ADJUSTING X
230 ZF100057 2 PIN, SLOT X
280 ZF140030 1 SEAL, SHAFT X
300 ZF100058 1 WASHER X
320 ZF100059 1 NUT, SLOTTED X
420 ZF200048 1 FLANGE, INPUT X
430 ZF200049 1 RING, DUST PROTECTION X
3-87
FRONT DIFF, CLUTCH CONFIGURATION: B30D
070
090
080
060
050
040
050
090 040
034
030 114
130
110
010
030
034
050
050
040
050
060
080
P008406
3-88
FRONT DIFF, CLUTCH CONFIGURATION: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200177 1 HOUSING, DIFF X
030 ZF200061 2 WASHER, THRUST X
034 ZF200063 2 WASHER, THRUST X
040 ZF200056 4 DISC, CLUTCH OUTER, 2.7 X Up to VIN. 1404
040 ZF200473 4 DISC, CLUTCH OUTER, 2.7 X From VIN. 1405
040 ZF200054 4 DISC, CLUTCH OUTER, 2.9 X Up to VIN. 1404
040 ZF200474 4 DISC, CLUTCH OUTER, 2.9 X From VIN. 1405
040 ZF200053 4 DISC, OUTER CLUTCH, 3.0 X Up to VIN. 1404
040 ZF200472 4 DISC, OUTER CLUTCH, 3.0 X From VIN. 1405
040 ZF200055 4 DISC, CLUTCH OUTER, 3.1 X Up to VIN. 1404
040 ZF200475 4 DISC, CLUTCH OUTER, 3.1 X From VIN. 1405
040 ZF200476 4 DISC, CLUTCH OUTER, 3.2 X From VIN. 1405
040 ZF200057 4 DISC, CLUTCH OUTER, 3.3 X Up to VIN. 1404
040 ZF200477 4 DISC, CLUTCH OUTER, 3.3 X From VIN. 1405
050 ZF200058 2 DISC, CLUTCH INNER X
060 ZF200059 2 RING, PRESSURE X Up to VIN. 1404
060 ZF200496 2 RING, PRESSURE X From VIN. 1405
070 ZF200064 2 AXLE, DIFFERENTIAL X
080 ZF200060 2 GEAR, BEVEL AXLE X
090 ZF200062 4 GEAR, BEVEL DIFF X
110 ZF200184 1 HOUSING, COVER X
114 ZF100061 2 SCREW, CAP X
130 ZF100060 20 SCREW, LOCKING X
3-89
AXLE, FRONT: B25D
17
11
26 23
16
24 3
25
27 26
14
15
6 20
7
22
13
12
4
8
18 5
21
19
10
320525 B
3-90
AXLE, FRONT: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320525 1 AXLE,FRONT,B25D X
1 290366 4 CALIPER,BRAKE,ROCKWELL,MINERAL X Item was 290390. Refer SIB 2005/1039
2 120379 4 ELBOW X
3 202621 2 SEAL PLATE X
4 120308 3 BULKHEAD,-4 TEE (WITH NUT) X
5 171079 4 PIPE,BRAKE,CRADLE L.F/R.R,ADT X
6 201420 4 P CLIPS X
7 100310 4 NUT,NYLOC X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 173723 1 PIPE,BRAKE,FRONT,RHS X
10 173724 1 PIPE,BRAKE,FRONT,LHS X
11 262082 2 KIT, PLANETARY HUB X
12 207626 1 PLUG, MAGNETIC X
13 100925 16 SCREW,HEXHD DURLOCK X
14 100264 12 CAPSCREW, SOCHD X
15 120148 1 CONNECTOR X
16 140340 2 V RING X
17 100466 12 CAPSCREW,SOCHD X
18 183168 1 BANJO,HOUSING,DK FRONT,B25D X
19 206958 1 SIDE SHAFT X
20 206959 1 SIDE SHAFT X
21 310036 1 DIFF X To VIN. 1410
21 310109 1 DIFF X From VIN. 1411
22 207660 1 PLUG X
23 183433 2 MTG,TOP,FRNT,CAL/GUARD X
24 183436 2 MTG,BOT,FRNT,CAL/GUARD X
25 100370 8 WASHER,HARDENED X
26 207367 4 PLT, TOP, CALIPER GUARD X
27 100786 8 SCREW, HEXHD X
3-91
FRONT DIFFERENTIAL ASSEMBLY: B25D
500
220
170
100
130
230
050
020
220
420 080
200
300
280
320
428
P008409-A
3-92
FRONT DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310036 1 DIFFERENTIAL ASSEMBLY X To VIN. 1410
1 310109 DIFFERENTIAL ASSEMBLY X From VIN. 1411
020 ZF200302 1 HOUSING, AXLE DRIVE X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160203 1 SPACER, WASHER S=8,8 X
080 ZF160204 1 SPACER, WASHER S=8,7 X
080 ZF160205 1 SPACER, WASHER S=8,6 X
080 ZF160206 1 SPACER, WASHER S=8,5 X
080 ZF160207 1 SPACER, WASHER S=8,4 X
080 ZF160208 1 SPACER, WASHER S=8,3 X
080 ZF160209 1 SPACER, WASHER S=8,9 X
080 ZF160210 1 SPACER, WASHER S=9,1 X
080 ZF160211 1 SPACER, WASHER S=9,2 X
080 ZF160212 1 SPACER, WASHER S=9,3 X
080 ZF160213 1 SPACER, WASHER S=9,4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160193 1 WASHER, S=0,7 X
130 ZF160194 1 WASHER, S=0,8 X
130 ZF160195 1 WASHER, S=0,9 X
130 ZF160196 1 WASHER, S=1,0 X
130 ZF160197 1 WASHER, S=1,1 X
130 ZF160198 1 WASHER, S=1,2 X
130 ZF160199 1 WASHER, S=1,3 X
130 ZF160200 1 WASHER, S=1,4 X
130 ZF160201 1 WASHER, S=1,5 X
130 ZF160232 1 WASHER, S=0,2 X
130 ZF160233 1 WASHER, S=0,1 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT, HEXAGON X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 DUST, PROTECTOR X
500 ZF200182 1 GEAR,BEVEL SET X Replaces item ZF 200275.
3-93
FRONT DIFF, CLUTCH CONFIGURATION: B25D
090
Clutch Configuration
To VIN. 1410
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
To VIN. 1410
055 060
080
045
P008410-A
3-94
FRONT DIFF, CLUTCH CONFIGURATION: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X From VIN. 1411
040 ZF200106 4 O.CLUTCH DISC, 2.2 X From VIN. 1411
040 ZF200107 4 O.CLUTCH DISC, 2.3 X From VIN. 1411
040 ZF200108 4 O.CLUTCH DISC, 2.4 X From VIN. 1411
040 ZF200109 4 O.CLUTCH DISC, 2.5 X From VIN. 1411
045 ZF200110 6 O.CLUTCH DISC, 2.1 X To VIN. 1410
045 ZF200106 6 O.CLUTCH DISC, 2.2 X To VIN. 1410
045 ZF200107 6 O.CLUTCH DISC, 2.3 X To VIN. 1410
045 ZF200108 6 O.CLUTCH DISC, 2.4 X To VIN. 1410
045 ZF200109 6 O.CLUTCH DISC, 2.5 X To VIN. 1410
050 ZF200111 4 I.CLUTCH DISC X From VIN. 1411
055 ZF200111 2 I.CLUTCH DISC X To VIN. 1410
060 ZF200498 2 PRESSURE RING X From VIN. 1411
060 ZF200112 2 PRESSURE RING X To VIN. 1410
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-95
AXLE, MIDDLE: B30D
A 20
12
31
35 2
34
24
32 3
35 19
12
37 35 9
36 30
41
40
39
22
5
10
28
25
18
38
6
11 1
4
23
8 14
7
21
33
17
15
16
29
27
320122 C
3-96
AXLE, MIDDLE: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
A 320122 1 AXLE,MIDDLE X
SIB 2004/1038
1 310004 1 DIFF X To VIN. 1404
1 310015 1 DIFF X From VIN. 1405
1 310066 1 DIFF X From Ser No. 553728 (SIB 2005/1028)
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X Item was 290390. Refer SIB 2005/1039
3 262082 2 KIT,PLANETARY HUB,5.2 X
4 208013 1 SIDE SHAFT X
5 208012 1 SIDE SHAFT X
6 207660 1 PLUG X
7 207626 1 PLUG,MAGNETIC X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE,B30 16T HUB X
10 201420 1 P-CLIPS X
11 183510 1 BANJO,HOUSING,DK-7,MIDDLE X
12 183435 2 MTG,LHS,CALIPER GUARD X
13 183432 2 MTG,RHS,CALIPER GUARD X
14 176560 1 PIPE,BRAKE,REAR,LHS X
15 176559 1 PIPE,BRAKE,REAR,RHS X
16 176194 1 GUARD,BRAKE PIPE,RHS X Was incorrectly reflected as 176556.
17 176193 1 GUARD,BRAKE PIPE,LHS X Was incorrectly reflected as 176555.
18 161127 1 CARRIER,SEAL X
19 140340 2 V-RING X
20 120379 2 ELBOW X
21 120308 1 BULKHEAD,-4 TEE (WITH NUT) X
22 120148 1 CONNECTOR X
23 100925 16 SCREW,HEXHD DURLOCK X
24 100466 12 CAPSCREW,SOCHD X
25 100310 4 NUT,NYLOC X
27 100227 4 SCREW,HEXHD X
28 100208 8 CAPSCREW,SOCHD X
29 100148 4 WASHER,FLAT X
30 208033 2 GUARD,CAL.BOT,NARROW X OPTION FOR NARROW TYRES ONLY
30 208030 2 GUARD,CAL.BOT.WIDE X OPTION FOR WIDE TYRES ONLY
31 208031 2 GUARD,CAL.TOP,LHS,NARROW X OPTION FOR NARROW TYRES ONLY
31 208028 2 GUARD,CAL.TOP,RHS,WIDE X OPTION FOR WIDE TYRES ONLY
32 173025 2 PLATE, STIFFNER,ZF AXLES COVE X
33 162955 3 PIN,SLOTTED SPRING X
34 100211 8 SCREW,HEXHD X
35 100370 12 WASHER,HARDENED X
36 100086 2 SCREW,HEXHD X
37 100085 2 SCREW,HEXHD X
38 178327 2 MTG,PLATE,RUBBER STOP X From VIN. 580 See SB 2002/1054
39 172806 4 SHIM,5MM BIN HEIGHT X From VIN. 580 See SB 2002/1054
40 206071 2 SHOCK MAT,B30D BIN X From VIN. 580 See SB 2002/1054
41 100506 8 CAPSCREW,SOCHD X From VIN. 580 See SB 2002/1054
3-97
AXLE, MIDDLE: B30D
2
A 8
45 41 3
40
44
19
43 17
37
39
28 20
30 21
12
16 5
36
7
22 34
11
23
37
10 9 42
18
13
38 31
32
17
40
41
1
24
35
25
4
26
27
14
33
TD0003041
3-98
AXLE, MIDDLE: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
A 320519 1 AXLE,MIDDLE,BELL,DISC X
SIB 2004/1038
1 322004 1 DIFF X
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X
3 262082 2 KIT,PLANETARY HUB X
4 217616 1 CARRIER,BRG THRU DRV X
5 217527 1 SIDESHAFT X
6 217526 1 SIDESHAFT X
7 208033 2 GUARD,CAL.BOT,NARROW X
8 208031 2 GUARD,CAL.TOP,LHS,NARROW X
9 207660 1 PLUG X
10 207626 1 PLUG,MAGNETIC X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 202621 2 PLT,SEAL,B30 16T HUB X
13 201420 4 P-CLIP X
14 191058 1 FLANGE,7C,THRU DRV SHAFT X
15 187311 1 PIPE,BRAKE,R X
16 187310 1 PIPE,BRAKE,L X
17 187167 1 GUARD,BRAKE PIPE,LHS X
18 187166 1 GUARD,BRAKE PIPE,RHS X
19 187020 1 BRKT,PIPE,BRAKE,REAR X
20 183435 2 MTG,LHS,CALIPER GUARD X
21 183432 2 MTG,RHS,CALIPER GUARD X
22 182966 1 BANJO,HSG X
23 173025 2 PLT,STIFFNER X
24 162955 2 PIN,SLOTTED X
25 150216 1 BEARING,SPHERICAL ROLLER X
26 140777 1 SEAL,D/LIP X
27 140342 1 V-RING X
28 140340 2 V-RING X
29 120379 2 ELBOW X
30 120308 1 BULKHEAD X
31 101141 2 STUD,BELL DIFF X
32 101140 2 NUT,HEX,FLANGED X
33 101113 1 NUT,FLANGED X
34 100978 4 POP RIVET X
35 100925 10 SCREW,HEXHD X
36 100466 12 CAPSCREW,SOCHD X
37 100370 12 WASHER,HARDENED X
38 100310 4 NUT,NYLOC X
39 100211 8 SCREW,HEXHD X
40 100148 5 WASHER,FLAT X
41 100111 5 SCREW,HEXHD X
42 100085 4 SCREW,HEXHD X
43 172806 4 SHIM,5MM BIN HEIGHT X
44 206071 2 SHOCK MAT X
45 100506 8 CAPSCREW X
3-99
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168 230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
460
420
140
464
336
360
122
610
P008305 C
3-100
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310004 1 DIFFERENTIAL HEAD X To VIN. 1404
1 310015 1 DIFFERENTIAL HEAD X From VIN. 1405
1 310066 1 DIFFERENTIAL HEAD X From Ser No. 553728 (SIB 2005/1028)
020 ZF200233 1 HOUSING,AXLE DRIVE X
030 ZF200169 1 GEAR,BEVEL SET X
050 ZF150092 1 BEARING,ROLLER X
080 ZF150093 1 BEARING,ROLLER X
082 ZF150096 2 BEARING,ROLLER X
100 ZF150094 1 BEARING,ROLLER X
114 ZF200245 1 SPACER RING,S = 22,5 X
122 ZF150095 1 BEARING,ROLLER X
140 ZF160518 1 SPACER,WASHER S=19.5 X Use as required to fit upon measurement
140 ZF160519 1 SPACER,WASHER S=19.6 X Use as required to fit upon measurement
140 ZF160520 1 SPACER,WASHER S=19.7 X Use as required to fit upon measurement
140 ZF160521 1 SPACER,WASHER S=19.8 X Use as required to fit upon measurement
140 ZF160522 1 SPACER,WASHER S=19.9 X Use as required to fit upon measurement
140 ZF200252 1 RING,SPACER X Use as required to fit upon measurement
140 ZF160523 1 SPACER,WASHER S=20.1 X Use as required to fit upon measurement
140 ZF160524 1 SPACER,WASHER S=20.2 X Use as required to fit upon measurement
140 ZF160525 1 SPACER,WASHER S=20.3 X Use as required to fit upon measurement
140 ZF160526 1 SPACER,WASHER S=20.4 X Use as required to fit upon measurement
140 ZF160527 1 SPACER,WASHER S=20.5 X Use as required to fit upon measurement
144 ZF200253 1 SHIM,S = 6,2 X Use as required to fit upon measurement
144 ZF200254 1 SHIM,S = 6,1 X Use as required to fit upon measurement
144 ZF200255 1 SHIM,S = 6,0 X Use as required to fit upon measurement
144 ZF200256 1 SHIM,S = 5,9 X Use as required to fit upon measurement
144 ZF200257 1 SHIM,S = 5,8 X Use as required to fit upon measurement
166 ZF200258 1 SPACER RING,S = 22,5 X Use as required to fit upon measurement
166 ZF200259 1 SPACER RING,S = 22,6 X Use as required to fit upon measurement
166 ZF200260 1 SPACER RING,S = 22,7 X Use as required to fit upon measurement
166 ZF200261 1 SPACER RING,S = 22,8 X Use as required to fit upon measurement
166 ZF200262 1 SPACER RING,S = 22,9 X Use as required to fit upon measurement
166 ZF200263 1 SPACER RING,S = 23,0 X Use as required to fit upon measurement
166 ZF200264 1 SPACER RING,S = 23,1 X Use as required to fit upon measurement
166 ZF200265 1 SPACER RING,S = 23,2 X Use as required to fit upon measurement
166 ZF200266 1 SPACER RING,S = 23,3 X Use as required to fit upon measurement
166 ZF200267 1 SPACER RING,S = 23,4 X Use as required to fit upon measurement
166 ZF200268 1 SPACER RING,S = 23,5 X Use as required to fit upon measurement
166 ZF200269 1 SPACER RING,S = 23,6 X Use as required to fit upon measurement
166 ZF200270 1 SPACER RING,S = 23,7 X Use as required to fit upon measurement
166 ZF200271 1 SPACER RING,S = 23,8 X Use as required to fit upon measurement
166 ZF200272 1 SPACER RING,S = 23,9 X Use as required to fit upon measurement
166 ZF200273 1 SPACER RING,S = 24,0 X Use as required to fit upon measurement
166 ZF200274 1 SPACER RING,S = 24,1 X Use as required to fit upon measurement
168 ZF200245 1 SPACER RING,S = 22,5 X Use as required to fit upon measurement
200 ZF150040 2 BEARING,ROLLER X
214 ZF150097 1 BEARING,ROLLER X
3-101
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168 230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
460
420
140
464
336
360
122
610
P008305 C
3-102
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
220 ZF200234 1 NUT,ADJUSTING X
222 ZF200235 1 NUT,ADJUSTING X
224 ZF100233 1 PIN,SLOTTED X
228 ZF200276 1 SHIM,S = 0,3 X Use as required to fit upon measurement
228 ZF200277 1 SHIM,S = 0,5 X Use as required to fit upon measurement
228 ZF200278 1 SHIM,S = 1,0 X Use as required to fit upon measurement
228 ZF200279 1 SHIM,S = 0,2 X Use as required to fit upon measurement
228 ZF200280 1 SHIM,S = 1,2 X Use as required to fit upon measurement
228 ZF200281 1 SHIM,S = 0,1 X Use as required to fit upon measurement
228 ZF200282 1 SHIM,S = 0,15 X Use as required to fit upon measurement
228 ZF200283 1 SHIM,S = 1,2 X Use as required to fit upon measurement
228 ZF200284 1 SHIM,S = 1,3 X Use as required to fit upon measurement
228 ZF200285 1 SHIM,S = 1,4 X Use as required to fit upon measurement
228 ZF200286 1 SHIM,S = 1,5 X Use as required to fit upon measurement
228 ZF200287 1 SHIM,S = 1,6 X Use as required to fit upon measurement
228 ZF200288 1 SHIM,S = 1,7 X Use as required to fit upon measurement
228 ZF200289 1 SHIM,S = 1,8 X Use as required to fit upon measurement
228 ZF200290 1 SHIM,S = 2,6 X Use as required to fit upon measurement
228 ZF200291 1 SHIM,S = 2,7 X Use as required to fit upon measurement
228 ZF200292 1 SHIM,S = 2,8 X Use as required to fit upon measurement
228 ZF200293 1 SHIM,S = 2,9 X Use as required to fit upon measurement
228 ZF200294 1 SHIM,S = 3,0 X Use as required to fit upon measurement
228 ZF200295 1 SHIM,S = 3,1 X Use as required to fit upon measurement
228 ZF200296 1 SHIM,S = 3,2 X Use as required to fit upon measurement
228 ZF200297 1 SHIM,S = 3,3 X Use as required to fit upon measurement
228 ZF200298 1 SHIM,S = 3,4 X Use as required to fit upon measurement
228 ZF160528 1 SHIM,S = 2,0 X Use as required to fit upon measurement
228 ZF160529 1 SHIM,S = 2,05 X Use as required to fit upon measurement
228 ZF160530 1 SHIM,S = 2,1 X Use as required to fit upon measurement
228 ZF160531 1 SHIM,S = 2,15 X Use as required to fit upon measurement
228 ZF160532 1 SHIM,S = 2,2 X Use as required to fit upon measurement
228 ZF160533 1 SHIM,S = 2,25 X Use as required to fit upon measurement
228 ZF160534 1 SHIM,S = 2,3 X Use as required to fit upon measurement
228 ZF160535 1 SHIM,S = 2,35 X Use as required to fit upon measurement
228 ZF160536 1 SHIM,S = 2,4 X Use as required to fit upon measurement
228 ZF160537 1 SHIM,S = 2,45 X Use as required to fit upon measurement
228 ZF160538 1 SHIM,S = 2,5 X Use as required to fit upon measurement
230 ZF100236 12 SCREW,LOCKING X
232 ZF100234 1 PIN,SLOT X
250 ZF100322 2 SCREW,HEX X WAS ZF100235.
256 ZF100237 2 PLUG,SCREW X
258 ZF140115 2 RING,SEALING X
280 ZF140106 1 SEAL,SHAFT X Previously was ZF140117.
288 ZF200236 1 BUSH,BEARING X
318 ZF160539 1 RING,RETAINING X
319 ZF160540 1 WASHER,THRUST X
322 ZF160541 1 NUT,HEX X
3-103
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168 230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
460
420
140
464
336
360
122
610
P008305 C
3-104
MIDDLE DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE,BEARING X
340 ZF100233 1 PIN,SLOTTED X
346 ZF160542 1 RING,RETAINING X
350 ZF140116 1 SEAL,SHAFT X
360 ZF100181 9 SCREW,HEX X
368 ZF100017 6 SCREW,HEX X
372 ZF210467 1 HOUSING,REDUCTION GEAR X
380 ZF160543 1 RETAINER,SEAL X
420 ZF200165 1 SHAFT,INPUT X
430 ZF210469 1 CAP,DUST X
450 ZF210470 1 SHAFT,FLANGE X
460 ZF200323 1 FLANGE,MECH 7C X Was reflected as item 462
464 ZF200168 1 SHIELD,DUST X
470 ZF100207 1 WASHER,FLANGE NUT X
480 ZF100208 1 NUT,FLANGE X
610 ZF200238 1 GEAR,SPUR X
630 ZF200239 1 GEAR,SPUR X
3-105
MIDDLE DIFF, CLUTCH CONFIGURATION: B30D
TO VIN. 1404
170
160
210
230
170 250
190
170
230
300
130
390
370
110
300
230
250
230
210
160
P008377
3-106
MIDDLE DIFF, CLUTCH CONFIGURATION: B30D
TO VIN. 1404
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
110 ZF210472 1 HOUSING X
130 ZF210473 1 COVER,HOUSING X
160 ZF210474 2 GEAR,AXLE BEVEL X
170 ZF210475 4 PINION,BEVEL X
190 ZF210476 2 AXLE,DIFFERENTIAL X
210 ZF210477 2 RING,PRESSURE X
230 ZF210478 6 DISC,O CLUTCH X
230 ZF210479 6 DISC,O CLUTCH X
230 ZF210480 6 DISC,O CLUTCH X
250 ZF210481 2 DISC,I CLUTCH X
300 ZF200299 2 WASHER,THRUST X
370 ZF100239 12 SCREW,HEX X
390 ZF100240 12 WASHER,SPRING X
3-107
MIDDLE DIFF, CLUTCH CONFIGURATION: B30D
110
30
40
60
80
90
50
80
90
70
50
90
100
60
40
14
20
30
10
P011022
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
10 ZF200500 1 HOUSING,Diff X
14 ZF200105 6 CAP,Seal X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER,Thrust X
40 ZF200110 4 O.CLUTCH DISC,2.1 X
40 ZF200106 4 O.CLUTCH DISC,2.2 X
40 ZF200107 4 O.CLUTCH DISC,2.3 X
40 ZF200108 4 O.CLUTCH DISC,2.4 X
40 ZF200109 4 O.CLUTCH DISC,2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200497 2 PRESSURE RING X Was incorrectly reflected as ZF200498.
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR,Axle Bevel X
90 ZF200115 4 GEAR,Diff Bevel X
100 ZF100080 12 PIN,Driving X
110 ZF200501 1 COVER,Housing X
63
56
38
41 2
40 56
48 58
37
36
35
47
57
42
61
5 50
8 49
12 6 32
66 16 10 33
34
20 14
18 31
24
22 9 66
28 7
26 13 11
30 17 15
21
19 46
25 23 55
29 27 54 3
49
50 64
39 60
62
64
43
45
51
65
1 59 53
44
52
322004 B
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Refer to SB 2005/1082 in conjunction with
A 322004 1 DIFF,3.182:1,LS 18%,T/D X
SIB 2004/1038
1 263485 1 ASSY,DIFF CENTRE X
2 263269 1 ASSY,DIFF HOUSING,MACHINED X
3 218991 1 SET,CW & PINION X
4 217842 1 PLT,DIFF SERIAL NUMBER X
5 217774 AR SPACER,PINION,17.67MM X Use as required to fit upon measurement
6 217773 AR SPACER,PINION,17.66MM X Use as required to fit upon measurement
7 217772 AR SPACER,PINION,17.65MM X Use as required to fit upon measurement
8 217771 AR SPACER,PINION,17.64MM X Use as required to fit upon measurement
9 217770 AR SPACER,PINION,17.63MM X Use as required to fit upon measurement
10 217769 AR SPACER,PINION,17.62MM X Use as required to fit upon measurement
11 217768 AR SPACER,PINION,17.61MM X Use as required to fit upon measurement
12 217767 AR SPACER,PINION,17.60MM X Use as required to fit upon measurement
13 217766 AR SPACER,PINION,17.59MM X Use as required to fit upon measurement
14 217765 AR SPACER,PINION,17.58MM X Use as required to fit upon measurement
15 217764 AR SPACER,PINION,17.57MM X Use as required to fit upon measurement
16 217763 AR SPACER,PINION,17.56MM X Use as required to fit upon measurement
17 217762 AR SPACER,PINION,17.55MM X Use as required to fit upon measurement
18 217761 AR SPACER,PINION,17.54MM X Use as required to fit upon measurement
19 217760 AR SPACER,PINION,17.53MM X Use as required to fit upon measurement
20 217220 AR SPACER,PINION,17.52MM X Use as required to fit upon measurement
21 217219 AR SPACER,PINION,17.51MM X Use as required to fit upon measurement
22 217218 AR SPACER,PINION,17.50MM X Use as required to fit upon measurement
23 217217 AR SPACER,PINION,17.49MM X Use as required to fit upon measurement
24 217216 AR SPACER,PINION,17.48MM X Use as required to fit upon measurement
25 217215 AR SPACER,PINION,17.47MM X Use as required to fit upon measurement
26 217214 AR SPACER,PINION,17.46MM X Use as required to fit upon measurement
27 217213 AR SPACER,PINION,17.45MM X Use as required to fit upon measurement
28 217212 AR SPACER,PINION,17.44MM X Use as required to fit upon measurement
29 217211 AR SPACER,PINION,17.43MM X Use as required to fit upon measurement
30 217210 AR SPACER,PINION,17.42MM X Use as required to fit upon measurement
31 217174 1 CARRIER,PINION X
32 217112 AR SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
33 217111 AR SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
34 217110 AR SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
35 217109 AR SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
36 217108 AR SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
37 217107 AR SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
38 217101 1 SHAFT,THRU DRIVE X
39 217063 1 GEAR,PINION SHAFT X
40 217062 1 GEAR,THRU DRIVE SHAFT X
41 201497 1 CIRCLIP-OUTSIDE X
42 191032 1 FLANGE,7C,THRU DRIVE,FRONT X
43 162231 1 PLT,LOCK,RH X
44 162230 1 PLT,LOCK,LH X
45 162229 1 NUT,ADJUSTER,LH,MACHINED X
46 162228 1 NUT,ADJUSTER,RH,MACHINED X
63
56
38
41 2
40 56
48 58
37
36
35
47
57
42
61
5 50
8 49
12 6 32
66 16 10 33
34
20 14
18 31
24
22 9 66
28 7
26 13 11
30 17 15
21
19 46
25 23 55
29 27 54 3
49
50 64
39 60
62
64
43
45
51
65
1 59 53
44
52
322004 B
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
47 162225 1 CARRIER,FRONT SEAL,MACHINED X
48 162208 1 SPACER,THRU DRIVE X
49 150078 2 BEARING,PINION X
50 150077 2 BEARING,CONE X
51 150076 1 BEARING,PILOT X
52 150073 1 BEARING,CUP X
53 150072 1 CONE,DIFF BEARING LH X
54 150071 1 BEARING,CONE X
55 150064 1 BEARING,CUP X
56 150057 2 BEARING,TAPER ROLLER X
57 140821 1 V-RING X
58 140777 1 SEAL,D/LIP X
59 101128 20 NUT,HEX X
60 101127 20 BOLT,HEXHD X
61 101116 1 NUT,FLANGED X
62 101115 1 NUT,SLOTTED X
63 101113 1 NUT,FLANGED X
64 100430 2 SPLITPIN X
65 100211 2 SCREW,HEXHD X
66 100150 12 BOLT,HEXHD X
7
8
14
12
2
12
8
7
9
11
10
6
1
13
263485 C
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Items 1 machined together. Refer to SIB
1 263838 1 ASSY,DIFF CENTRE X 2005/1082 in conjunction with SIB 2004/
1038
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM,ADJUST,LSD,0.5 X Use as required to fit upon measurement
7 217104 4 DISC,STATIONARY X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM,ADJUST,LSD,0.25 X Use as required to fit upon measurement
11 217087 A/R SHIM,ADJUST,LSD,0.1 X Use as required to fit upon measurement
12 101136 12 DOWEL X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
A 13
24
25
21
32
1
10
23
21 16
34 5
27 7
21 26
33
39
38
37
28
19
41
3
40 4
36
29
31
20 18
17
2 9
30
35
6
14
15
11
12
320119 - A
3-116
AXLE, MIDDLE: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320119 1 AXLE,MID,DK7,3.18 X 5.2,B25D X Was 320526. Refer SB 2003 / 1055.
1 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X Item was 290390. Refer SIB 2005/1039
2 203375 1 PLATE,AXLE SERIAL NUMBER X
3 201420 4 P CLIPS X
4 100310 4 NUT,NYLOC X
5 140340 2 V RING X
6 120308 1 BULKHEAD,-4 TEE (WITH NUT) X
7 202621 2 SEAL PLATE,B30 16T HUB X
8 173725 1 PIPE, BRAKE,REAR,RHS X
9 173726 1 PIPE, BRAKE,REAR,LHS X
10 100466 12 CAPSCREW,SOCHD X
11 100148 4 WASHER,FLAT X
12 100227 4 SCREW,HEXHD X
13 120379 2 ELBOW X
14 176193 1 GUARD,BREAKE PIPE,LHS X
15 176194 1 GAURD,BRAKE PIPE,RHS X
16 262082 2 KIT, PLANETARY HUB,5.2 X
17 100925 16 SCREW,HEXHD DURLOCK X
18 310004 1 DIFF X To VIN. 1410 Refer to SIB 2003/1055.
18 310015 1 DIFF X From VIN. 1411
19 206956 1 SIDE SHAFT X
20 206957 1 SIDE SHAFT X
21 100370 8 WASHER,HARDENED X
22 100786 8 BOLT,HEXHD X
23 173025 2 PLATE,STIFFNER,ZF AXLES COVE X
24 183432 2 MTG,RHS,CALIPER GUARD X
25 207368 2 PLT,TOP,RHS,CALIPER GUARD X
26 207367 2 PLT,BOT,CALIPER GUARD X
27 183435 2 MTG,LHS,CALIPER GUARD X
28 120148 1 CONNECTOR X
29 183169 1 BANJO,HOUSING,DK-7,MIDDLE X
30 207626 1 PLUG,MAGNETIC X
31 207660 1 PLUG X
32 100211 8 SCREW,HEXHD X
33 100086 2 SCREW,HEXHD X
34 100085 2 SCREW,HEXHD X
35 162955 1 PIN,SLOTTED SPRING X
Used from
36 178327 2 MTG,PLATE,RUBBER STOP X AEB41***000580 See SB 2002/1054
Used from
37 172806 4 SHIM,5MM BIN HEIGHT X AEB41***000580 See SB 2002/1054
Used from
38 206071 2 SHOCK MAT,B30D BIN X AEB41***000580 See SB 2002/1054
Used from
39 100506 8 CAPSCREW,SOCHD X AEB41***000580 See SB 2002/1054
40 161127 1 CARRIER,SEAL,DK-7,OUTPUT,D# X Refer SB 2003 / 1055.
41 100197 8 CAPSCREW,SOCHD X Refer SB 2003 / 1055.
3-117
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
1
148
147
146
145
144 Reference only.
214 See chapter
350 AXLE, MIDDLE:B30D
380 partno 161127
450
346
256
232 258
372
200
114
050
319
368
318 288
328
322 228
168
258
230
256 100
250 250
166
258
630
256 224
030
220
080
340
020
082
222
480
470
030
462
420 140
464
336
360
122
610
P008305-B
3-118
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310004 1 DIFF,DK-7,3,18,LS25%,CW,D# X To VIN. 1410 Item was 310050.(Refer to SIB 2003/1055)
1 310015 1 DIFF,DK-7,3,18,LS30%,CW,D# X From VIN. 1411
020 ZF200233 1 HOUSING,AXLE DRIVE X
030 ZF210471 1 GEAR,BEVEL SET X
050 ZF150092 1 BEARING,ROLLER X
080 ZF150093 1 BEARING,ROLLER X
082 ZF150096 2 BEARING,ROLLER X
100 ZF150094 1 BEARING,ROLLER X
114 ZF200240 1 SPACER RING,S = 23,0 X
114 ZF200241 1 SPACER RING,S = 22,9 X
114 ZF200242 1 SPACER RING,S = 22,8 X
114 ZF200243 1 SPACER RING,S = 22,7 X
114 ZF200244 1 SPACER RING,S = 22,6 X
114 ZF200245 1 SPACER RING,S = 22,5 X
114 ZF200246 1 SPACER RING,S = 22,4 X
114 ZF200247 1 SPACER RING,S = 22,3 X
114 ZF200248 1 SPACER RING,S = 22,2 X
114 ZF200249 1 SPACER RING,S = 22,1 X
114 ZF200250 1 SPACER RING,S = 22,0 X
114 ZF200251 1 SPACER RING,S = 21,9 X
122 ZF150095 1 BEARING,ROLLER X
140 ZF200252 1 SPACER RING X
144 ZF200253 1 SHIM,S = 6,2 X
145 ZF200254 1 SHIM,S = 6,1 X
146 ZF200255 1 SHIM,S = 6,0 X
147 ZF200256 1 SHIM,S = 5,9 X
148 ZF200257 1 SHIM,S = 5,8 X
166 ZF200258 1 SPACER RING,S = 22,5 X
166 ZF200259 1 SPACER RING,S = 22,6 X
166 ZF200260 1 SPACER RING,S = 22,7 X
166 ZF200261 1 SPACER RING,S = 22,8 X
166 ZF200262 1 SPACER RING,S = 22,9 X
166 ZF200263 1 SPACER RING,S = 23,0 X
166 ZF200264 1 SPACER RING,S = 23,1 X
166 ZF200265 1 SPACER RING,S = 23,2 X
166 ZF200266 1 SPACER RING,S = 23,3 X
166 ZF200267 1 SPACER RING,S = 23,4 X
166 ZF200268 1 SPACER RING,S = 23,5 X
166 ZF200269 1 SPACER RING,S = 23,6 X
166 ZF200270 1 SPACER RING,S = 23,7 X
166 ZF200271 1 SPACER RING,S = 23,8 X
166 ZF200272 1 SPACER RING,S = 23,9 X
166 ZF200273 1 SPACER RING,S = 24,0 X
166 ZF200274 1 SPACER RING,S = 24,1 X
168 ZF200245 1 SPACER RING,S = 22,5 X
200 ZF150040 2 BEARING,ROLLER X
214 ZF150097 1 BEARING,ROLLER X
3-119
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
1
148
147
146
145
144 Reference only.
214 See chapter
350 AXLE, MIDDLE:B30D
380 partno 161127
450
346
256
232 258
372
200
114
050
319
368
318 288
328
322 228
168
258
230
256 100
250 250
166
258
630
256 224
030
220
080
340
020
082
222
480
470
030
462
420 140
464
336
360
122
610
P008305-B
3-120
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
220 ZF200234 1 NUT,ADJUSTING X
222 ZF200235 1 NUT,ADJUSTING X
224 ZF100233 1 PIN,SLOTTED X
228 ZF200276 1 SHIM,S = 0,3 X
228 ZF200277 1 SHIM,S = 0,5 X
228 ZF200278 1 SHIM,S = 1,0 X
228 ZF200279 1 SHIM,S = 0,2 X
228 ZF200280 1 SHIM,S = 1,2 X
228 ZF200281 1 SHIM,S = 0,1 X
228 ZF200282 1 SHIM,S = 0,15 X
228 ZF200283 1 SHIM,S = 1,2 X
228 ZF200284 1 SHIM,S = 1,3 X
228 ZF200285 1 SHIM,S = 1,4 X
228 ZF200286 1 SHIM,S = 1,5 X
228 ZF200287 1 SHIM,S = 1,6 X
228 ZF200288 1 SHIM,S = 1,7 X
228 ZF200289 1 SHIM,S = 1,8 X
228 ZF200290 1 SHIM,S = 2,6 X
228 ZF200291 1 SHIM,S = 2,7 X
228 ZF200292 1 SHIM,S = 2,8 X
228 ZF200293 1 SHIM,S = 2,9 X
228 ZF200294 1 SHIM,S = 3,0 X
228 ZF200295 1 SHIM,S = 3,1 X
228 ZF200296 1 SHIM,S = 3,2 X
228 ZF200297 1 SHIM,S = 3,3 X
228 ZF200298 1 SHIM,S = 3,4 X
228 ZF160528 1 SHIM,S = 2,0 X
228 ZF160529 1 SHIM,S = 2,05 X
228 ZF160530 1 SHIM,S = 2,1 X
228 ZF160531 1 SHIM,S = 2,15 X
228 ZF160532 1 SHIM,S = 2,2 X
228 ZF160533 1 SHIM,S = 2,25 X
228 ZF160534 1 SHIM,S = 2,3 X
228 ZF160535 1 SHIM,S = 2,35 X
228 ZF160536 1 SHIM,S = 2,4 X
228 ZF160537 1 SHIM,S = 2,45 X
228 ZF160538 1 SHIM,S = 2,5 X
230 ZF100236 12 SCREW,LOCKING X
232 ZF100234 1 PIN,SLOT X
250 ZF100322 2 SCREW,HEX X Was ZF100235.
256 ZF100237 2 PLUG,SCREW X
258 ZF140115 2 RING,SEALING X
280 ZF140106 1 SEAL,SHAFT X Item was ZF140117.Refer SIB 2003/1055.
288 ZF200236 1 BUSH,BEARING X
318 ZF100238 1 NUT,SLOTTED X
322 ZF160541 1 NUT,HEX X
3-121
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
1
148
147
146
145
144 Reference only.
214 See chapter
350 AXLE, MIDDLE:B30D
380 partno 161127
450
346
256
232 258
372
200
114
050
319
368
318 288
328
322 228
168
258
230
256 100
250 250
166
258
630
256 224
030
220
080
340
020
082
222
480
470
030
462
420 140
464
336
360
122
610
P008305-B
3-122
MIDDLE DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE,BEARING X
340 ZF100233 1 PIN,SLOTTED X
346 ZF160542 1 RING,RETAINING X
348 ZF160479 2 RING,RETAINING X
350 ZF140116 1 SEAL,SHAFT X
360 ZF100181 9 SCREW,HEX X
368 ZF100017 6 SCREW,HEX X
372 ZF210467 1 HOUSING,REDUCTION GEAR X
380 ZF160543 1 RETAINER,SEAL X
420 ZF200165 1 SHAFT,INPUT X
430 ZF210469 1 CAP,DUST X
450 ZF210470 1 SHAFT,FLANGE X
462 ZF200323 1 FLANGE,MECH 7C X Refer SIB 2003/1055.
464 ZF200168 1 SHIELD,DUST X
470 ZF100207 1 WASHER,FLANGE NUT X
480 ZF100208 1 NUT,FLANGE X
610 ZF200238 1 GEAR,SPUR X
630 ZF200239 1 GEAR,SPUR X
3-123
MIDDLE DIFF, CLUTCH CONFIGURATION: B25D
TO VIN. 1410
170
160
210
230
170 250
190
170
230
300
130
390
370
110
300
230
250
230
210
160
P008378
3-124
MIDDLE DIFF, CLUTCH CONFIGURATION: B25D
TO VIN. 1410
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
110 ZF210472 1 HOUSING X
130 ZF210473 1 COVER,HOUSING X
160 ZF210474 2 GEAR,AXLE BEVEL X
170 ZF210475 4 PINION,BEVEL X
190 ZF210476 2 AXLE,DIFFERENTIAL X
210 ZF210477 2 RING,PRESSURE X
230 ZF210478 6 DISC,O CLUTCH X
230 ZF210479 6 DISC,O CLUTCH X
230 ZF210480 6 DISC,O CLUTCH X
250 ZF210481 2 DISC,I CLUTCH X
300 ZF200299 2 WASHER,THRUST X
370 ZF100239 12 SCREW,HEX X
390 ZF100240 12 WASHER,SPRING X
3-125
MIDDLE DIFF, CLUTCH CONFIGURATION: B25D
110
30
40
60
80
90
50
80
90
70
50
90
100
60
40
14
20
30
10
P011022
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
10 ZF200500 1 HOUSING,Diff X
14 ZF200105 6 CAP,Seal X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER,Thrust X
40 ZF200110 4 O.CLUTCH DISC,2.1 X
40 ZF200106 4 O.CLUTCH DISC,2.2 X
40 ZF200107 4 O.CLUTCH DISC,2.3 X
40 ZF200108 4 O.CLUTCH DISC,2.4 X
40 ZF200109 4 O.CLUTCH DISC,2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200497 2 PRESSURE RING X Was incorrectly reflected as ZF200498.
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR,Axle Bevel X
90 ZF200115 4 GEAR,Diff Bevel X
100 ZF100080 12 PIN,Driving X
110 ZF200501 1 COVER,Housing X
9
26
18
2
29
37
13
3
4 1
26
8
23
21 26
22 12
11
25
28
30
5
10
36
32
31
20
14
33
16
27
P008700-D
E9836431-M
3-128
THRU DRIVE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241252 1 HOSE X X
2 217864 1 NONSLIP,ARTIC X X From VIN. 2610 Was 207615. Refer SIB 2005/1069
3 206945 2 MOUNTING,RUBBER X X
4 206768 2 SLEEVE,OSCIL,TUBE X X
5 206071 2 SHOCK MAT,B30D BIN X X
6 190958 1 FLANGE,7C 315PL-120LG,(203286) X X Refer part item 35 (208770)
7 190957 1 FLANGE,8.5C 315PL-121LG,203285 X X Refer part item 35 (208770)
8 201194 2 BUSH,OSCILL.JOINT,B30D,GSM X X
9 200036 4 NIPPLE,GREASE X X
10 176416 1 OSCILLATION JOINT,CARB X X Includes Items 4 (206768)
11 173729 1 PIPE,GREASE,OSC BOTTOM BRG X X
12 173728 1 PIPE,GREASE,OSC FNT T/B BRG X X
13 173727 1 PIPE,GREASE,OSC TOP BRG X X
14 178691 1 PLT,LOCK,OSCILLATION,NUT X X From VIN. 933
15 162960 2 SHAFT,T/DRIVE X X
16 162041 1 HOUSING:BRG REAR-OSC.T/D X X
17 162040 2 COVER:PLT-SEAL OSC. T/D X X
18 160723 1 BLOCK,GREASE NIPPLE BANK X X
19 150082 2 BEARING,D.G.BALL X X
20 140429 2 O-RING X X
21 140352 2 O-RING X X
22 140775 2 SEAL,OSCILLATION X X From VIN. 1679 Was 140256. Refer SB 2004 / 1051.
23 140203 2 O-RING X X
24 140011 2 SEAL,OIL X X
25 120807 1 ELBOW X X
26 120148 7 CONNECTOR X X
27 100684 8 BOLT,HEXHD X X
28 100598 8 CAPSCREW,SOCHD X X
29 100569 2 SCREW,HEXHD X X
30 100147 8 WASHER,FLAT X X
From VIN
31 178419 A/R SHIM,OSCILLATION LOCK NUT X X AEB*********933
From VIN
32 178710 A/R SHIM,INSIDE OSCILLATION X X AEB*********933
From VIN
33 100763 8 BOLT,HEXHD X X AEB*********933
34 100786 8 BOLT,HEXHD X X
35 208770 2 DEFLECTOR,DUST COVER,YOKE X X Part of items 6 (190958) and 7 (190957)
From VIN
36 178692 1 NUT,LOCK,OSCILLATION X X AEB*********933
37 178484 1 SPACER,OSCILLATION SLEEVE X X
3-129
AXLE, REAR: B30D
19
12
28
30
29
23 2
32
30 3
34 18
31 13 9
30
38 33
37
36
21
10 4
24
35
11 6
5 1
22
8 15
7
20
17
16
14
27
26
320123 C
3-130
AXLE, REAR: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
A 320123 1 AXLE,REAR,Hk,B30D(PROD) X
SIB 2004/1038
1 310034 1 DIFF X To VIN. 1404
1 310104 1 DIFF X From VIN. 1405
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X Item was 290390. Refer SIB 2005/1039
3 262082 2 KIT,PLANETARY HUB,5.2 X
4 208011 1 SIDE SHAFT X
5 208010 1 SIDE SHAFT X
6 207660 1 PLUG X
7 207626 1 PLUG,MAGNETIC X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE,B30 16T HUB X
10 201420 4 P-CLIPS X
11 183511 1 BANJO,HOUSING,HK REAR X
12 183435 2 MTG,LHS,CALIPER GUARD X
13 183432 2 MTG,RHS,CALIPER GUARD X
14 176556 1 GAURD,BRAKE PIPE,RHS X
15 176710 1 PIPE,BRAKE,REAR,RHS X
16 176709 1 PIPE,BRAKE,REAR,LHS X
17 176555 1 GUARD,BREAKE PIPE,LHS X
18 140340 2 V-RING X
19 120379 2 ELBOW X
20 120308 1 BULKHEAD,-4 TEE (WITH NUT) X
21 120106 1 CONNECTOR X
22 100925 16 SCREW,HEXHD DURLOCK X
23 100466 12 CAPSCREW,SOCHD X
24 100310 4 NUT,NYLOC X
26 100227 4 SCREW,HEXHD X
27 100148 4 WASHER,FLAT X
28 208031 2 PLT,TOP,REAR,CAL GUARD X OPTION FOR NARROW TYRES ONLY
28 208028 2 GUARD,CAL.BOT.WIDE X OPTION FOR WIDE TYRES ONLY
29 100211 8 SCREW,HEXHD X
30 100370 12 WASHER,HARDENED X
31 208033 2 GUARD,CAL. BOT,NARROW X OPTION FOR NARROW TYRES ONLY
31 208030 2 GUARD,CAL.BOT.WIDE X OPTION FOR WIDE TYRES ONLY
32 173025 2 PLATE,STIFFNER X
33 100086 2 SCREW,HEXHD X
34 100085 2 SCREW,HEXHD X
35 178327 2 MTG,PLATE,RUBBER STOP X From VIN. 580 See SB 2002/1054
36 172806 4 SHIM,5MM BIN HEIGHT X From VIN. 580 See SB 2002/1054
37 206071 2 SHOCK MAT,B30D BIN X From VIN. 580 See SB 2002/1054
38 100506 8 CAPSCREW,SOCHD X From VIN. 580 See SB 2002/1054
3-131
AXLE, REAR: B30D
A
2
7
39
35
38 34 24
37 17 13
31 3
33
25
14 23
11
18
19
4
30
6
10
20
28
21
31
9 36
8 26
12 27
32
22
29
16
15
34
35 TD0003042
3-132
AXLE, REAR: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction with
A 320520 1 AXLE,REAR,BELL,DISC X
SIB 2004/1038
1 322007 1 DIFF X
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X
3 262082 2 KIT,PLANETARY HUB X
4 217527 1 SIDESHAFT X
5 217526 1 SIDESHAFT X
6 208033 2 GUARD,CAL.BOT X
7 208031 2 GUARD,CAL.TOP,LHS X
8 207660 1 PLUG X
9 207626 1 PLUG,MAGNETIC X
10 203375 1 PLT,AXLE SERIAL NUMBER X
11 202621 2 PLT,SEAL,B30 16T HUB X
12 201420 4 P-CLIP X
13 187311 1 PIPE,BRAKE,M&R,R X
14 187310 1 PIPE,BRAKE,M&R,L X
15 187167 1 GUARD,BRAKE PIPE,LHS X
16 187166 1 GUARD,BRAKE PIPE,RHS X
17 187020 1 BRKT,PIPE,BRAKE,REAR X
18 183435 2 MTG,LHS,CALIPER GUARD X
19 183432 2 MTG,RHS,CALIPER GUARD X
20 182967 1 BANJO,HSG X
21 173025 2 PLT,STIFFNER X
22 162955 2 PIN,SLOTTED X
23 140340 2 V-RING X
24 120379 2 ELBOW X
25 120308 1 BULKHEAD X
26 101141 2 STUD X
27 101140 2 NUT,HEX X
29 100978 4 POP RIVET X
29 100925 10 SCREW,HEXHD X
30 100466 12 CAPSCREW,SOCHD X
31 100370 12 WASHER,HARDENED X
32 100310 4 NUT,NYLOC X
33 100211 8 SCREW,HEXHD X
34 100148 5 WASHER,FLAT X
35 100111 5 SCREW,HEXHD X
36 100085 4 SCREW,HEXHD X
37 172806 4 SHIM,5MM BIN HEIGHT X
38 206071 2 SHOCK MAT X
39 100506 8 CAPSCREW X
3-133
REAR DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008400
3-134
REAR DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction
1 310034 1 DIFFERENTIAL ASSEMBLY X To VIN. 1404
with SIB 2004/1038
Refer to SIB 2005/1082 in conjunction
1 310104 1 DIFFERENTIAL ASSEMBLY X From VIN. 1405
with SIB 2004/1038
020 ZF200183 1 AXLE DR.HOUSING X
030 ZF200301 1 GEAR,BEVEL SET X
050 ZF150031 1 BEARING,ROLLER X
080 ZF160159 1 SPACER RING,S = 7,3 X Use as required to fit upon measurement
080 ZF160160 1 SPACER RING,S = 7,4 X Use as required to fit upon measurement
080 ZF160161 1 SPACER RING,S = 7,5 X Use as required to fit upon measurement
080 ZF160162 1 SPACER RING,S = 7,6 X Use as required to fit upon measurement
080 ZF160163 1 SPACER RING,S = 7,7 X Use as required to fit upon measurement
080 ZF160164 1 SPACER RING,S = 7,9 X Use as required to fit upon measurement
080 ZF160165 1 SPACER RING,S = 8,0 X Use as required to fit upon measurement
080 ZF160166 1 SPACER RING,S = 8,1 X Use as required to fit upon measurement
080 ZF160167 1 SPACER RING,S = 8,2 X Use as required to fit upon measurement
080 ZF160168 1 SPACER RING,S = 8,3 X Use as required to fit upon measurement
080 ZF160169 1 SPACER RING,S = 8,4 X Use as required to fit upon measurement
080 ZF160170 1 SPACER RING,S = 8,5 X Use as required to fit upon measurement
080 ZF160171 1 SPACER RING,S = 8,6 X Use as required to fit upon measurement
080 ZF160172 1 SPACER RING,S = 8,7 X Use as required to fit upon measurement
080 ZF160173 1 SPACER RING,S = 8,8 X Use as required to fit upon measurement
080 ZF160174 1 SPACER RING,S = 8,9 X Use as required to fit upon measurement
080 ZF160175 1 SPACER RING,S = 9,0 X Use as required to fit upon measurement
080 ZF160176 1 SPACER RING,S = 7,8 X Use as required to fit upon measurement
080 ZF160177 1 SPACER RING,S = 7,82 X Use as required to fit upon measurement
080 ZF160178 1 SPACER RING,S = 7,84 X Use as required to fit upon measurement
080 ZF160179 1 SPACER RING,S = 7,86 X Use as required to fit upon measurement
080 ZF160180 1 SPACER RING,S = 7,88 X Use as required to fit upon measurement
080 ZF160181 1 SPACER RING,S = 7,92 X Use as required to fit upon measurement
080 ZF160182 1 SPACER RING,S = 7,94 X Use as required to fit upon measurement
080 ZF160183 1 SPACER RING,S = 7,96 X Use as required to fit upon measurement
080 ZF160184 1 SPACER RING,S = 7,98 X Use as required to fit upon measurement
080 ZF160185 1 SPACER RING,S = 8,02 X Use as required to fit upon measurement
080 ZF160186 1 SPACER RING,S = 8,04 X Use as required to fit upon measurement
080 ZF160187 1 SPACER RING,S = 8,06 X Use as required to fit upon measurement
080 ZF160188 1 SPACER RING,S = 8,08 X Use as required to fit upon measurement
080 ZF160189 1 SPACER RING,S = 8,12 X Use as required to fit upon measurement
080 ZF160190 1 SPACER RING,S = 8,14 X Use as required to fit upon measurement
080 ZF160191 1 SPACER RING,S = 8,16 X Use as required to fit upon measurement
080 ZF160192 1 SPACER RING,S = 8,18 X Use as required to fit upon measurement
3-135
REAR DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008400
3-136
REAR DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
100 ZF150032 1 BEARING,ROLLER X
130 ZF160193 1 WASHER,S=0,7 X Use as required to fit upon measurement
130 ZF160194 1 WASHER,S=0,8 X Use as required to fit upon measurement
130 ZF160195 1 WASHER,S=0,9 X Use as required to fit upon measurement
130 ZF160196 1 WASHER,S=1,0 X Use as required to fit upon measurement
130 ZF160197 1 WASHER,S=1,1 X Use as required to fit upon measurement
130 ZF160198 1 WASHER,S=1,2 X Use as required to fit upon measurement
130 ZF160199 1 WASHER,S=1,3 X Use as required to fit upon measurement
130 ZF160200 1 WASHER,S=1,4 X Use as required to fit upon measurement
130 ZF160201 1 WASHER,S=1,5 X Use as required to fit upon measurement
170 ZF150033 1 BEARING,ROLLER X
200 ZF150054 1 BEARING,ROLLER X
220 ZF100056 2 NUT,ADJUSTING X
230 ZF100057 2 PIN,SLOT X
280 ZF140030 1 SEAL,SHAFT X
300 ZF100058 1 WASHER X
320 ZF100059 1 NUT,SLOTTED X
420 ZF200048 1 FLANGE,INPUT X
430 ZF200049 1 RING,DUST PROTECTION X
3-137
REAR DIFF, CLUTCH CONFIGURATION: B30D
070
090
080
060
050
040
050
090 040
034
030 114
130
110
010
030
034
050
050
040
050
060
080
P008403
3-138
REAR DIFF, CLUTCH CONFIGURATION: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction
010 ZF200177 1 HOUSING,DIFF X
with SIB 2004/1038
030 ZF200061 2 WASHER,THRUST X
034 ZF200063 2 WASHER,THRUST X
040 ZF200056 4 DISC,CLUTCH OUTER,2.7 X To VIN. 1404
040 ZF200473 4 DISC,CLUTCH OUTER,2.7 X From VIN. 1405
040 ZF200054 4 DISC,CLUTCH OUTER,2.9 X To VIN. 1404
040 ZF200474 4 DISC,CLUTCH OUTER,2.9 X From VIN. 1405
040 ZF200053 4 DISC,OUTER CLUTCH,3.0 X To VIN. 1404
040 ZF200472 4 DISC,OUTER CLUTCH,3.0 X From VIN. 1405
040 ZF200055 4 DISC,CLUTCH OUTER,3.1 X To VIN. 1404
040 ZF200475 4 DISC,CLUTCH OUTER,3.1 X From VIN. 1405
040 ZF200476 4 DISC,CLUTCH OUTER,3.2 X From VIN. 1405
040 ZF200057 4 DISC,CLUTCH OUTER,3.3 X To VIN. 1404
040 ZF200477 4 DISC,CLUTCH OUTER,3.3 X From VIN. 1405
050 ZF200058 2 DISC,CLUTCH INNER X
060 ZF200059 2 RING,PRESSURE X To VIN. 1404
060 ZF200496 2 RING,PRESSURE X From VIN. 1405
070 ZF200064 2 AXLE,DIFFERENTIAL X
080 ZF200060 2 GEAR,BEVEL AXLE X
090 ZF200062 4 GEAR,BEVEL DIFF X
110 ZF200184 1 HOUSING,COVER X
114 ZF100061 2 SCREW,CAP X
130 ZF100060 20 SCREW,LOCKING X
3-139
REAR DIFFERENTIAL ASSEMBLY: B30D
56
41 2
40
56
48
58
38
37
36
47
65
57
42 18 50
11 49
17 13
33
61 7 10 34
29 6 35
19 32
25
27 8 65
21 16
24 12 9
31 15 14
28 20
22 26
46
30 23 55 3
49 54
50
62 39
63 63
60 1
43
53
52
51
45
64
44 59
322007 A
3-140
REAR DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Refer to SIB 2005/1082 in conjunction
A 322007 1 DIFF,3.182:1,LS 35%,CW,H/D X
with SIB 2004/1038
1 263474 1 ASSY,DIFF CENTRE X
2 263269 1 ASSY,DIFF HOUSING X
3 218991 1 SET,CW & PINION X
4 217842 1 PLT,DIFF SERIAL NUMBER X
5 217775 1 SHAFT,HIGH DRIVE X
6 217774 AR SPACER,PINION,17.67MM X Use as required to fit upon measurement
7 217773 AR SPACER,PINION,17.66MM X Use as required to fit upon measurement
8 217772 AR SPACER,PINION,17.65MM X Use as required to fit upon measurement
9 217771 AR SPACER,PINION,17.64MM X Use as required to fit upon measurement
10 217770 AR SPACER,PINION,17.63MM X Use as required to fit upon measurement
11 217769 AR SPACER,PINION,17.62MM X Use as required to fit upon measurement
12 217768 AR SPACER,PINION,17.61MM X Use as required to fit upon measurement
13 217767 AR SPACER,PINION,17.60MM X Use as required to fit upon measurement
14 217766 AR SPACER,PINION,17.59MM X Use as required to fit upon measurement
15 217765 AR SPACER,PINION,17.58MM X Use as required to fit upon measurement
16 217764 AR SPACER,PINION,17.57MM X Use as required to fit upon measurement
17 217763 AR SPACER,PINION,17.56MM X Use as required to fit upon measurement
18 217762 AR SPACER,PINION,17.55MM X Use as required to fit upon measurement
19 217761 AR SPACER,PINION,17.54MM X Use as required to fit upon measurement
20 217760 AR SPACER,PINION,17.53MM X Use as required to fit upon measurement
21 217220 AR SPACER,PINION,17.52MM X Use as required to fit upon measurement
22 217219 AR SPACER,PINION,17.51MM X Use as required to fit upon measurement
23 217218 AR SPACER,PINION,17.50MM X Use as required to fit upon measurement
24 217217 AR SPACER,PINION,17.49MM X Use as required to fit upon measurement
25 217216 AR SPACER,PINION,17.48MM X Use as required to fit upon measurement
26 217215 AR SPACER,PINION,17.47MM X Use as required to fit upon measurement
27 217214 AR SPACER,PINION,17.46MM X Use as required to fit upon measurement
28 217213 AR SPACER,PINION,17.45MM X Use as required to fit upon measurement
29 217212 AR SPACER,PINION,17.44MM X Use as required to fit upon measurement
30 217211 AR SPACER,PINION,17.43MM X Use as required to fit upon measurement
31 217210 AR SPACER,PINION,17.42MM X Use as required to fit upon measurement
32 217174 1 CARRIER,PINION X
33 217112 AR SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
34 217111 AR SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
35 217110 AR SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
36 217109 AR SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
37 217108 AR SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
38 217107 AR SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
39 217063 1 GEAR,PINION SHAFT X
40 217062 1 GEAR,THRU DRIVE SHAFT X
41 201497 1 CIRCLIP-OUTSIDE X
42 191032 1 FLANGE,7C,THRU DRIVE,FRONT X
43 162231 1 PLT,LOCK,RH X
44 162230 1 PLT,LOCK,LH X
45 162229 1 NUT,ADJUSTER,LH X
3-141
REAR DIFFERENTIAL ASSEMBLY: B30D
56
41 2
40
56
48
58
38
37
36
47
65
57
42 18 50
11 49
17 13
33
61 7 10 34
29 6 35
19 32
25
27 8 65
21 16
24 12 9
31 15 14
28 20
22 26
46
30 23 55 3
49 54
50
62 39
63 63
60 1
43
53
52
51
45
64
44 59
322007 A
3-142
REAR DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
46 162228 1 NUT,ADJUSTER,RH X
47 162225 1 CARRIER,FRONT SEAL X
48 162208 1 SPACER,THRU DRIVE X
49 150078 2 BEARING,PINION X
50 150077 2 BEARING,CONE X
51 150076 1 BEARING,PILOT X
52 150073 1 BEARING,CUP X
53 150072 1 CONE,DIFF BEARING LH X
54 150071 1 BEARING,CONE X
55 150064 1 BEARING,CUP X
56 150057 2 BEARING,TAPER ROLLER X
57 140821 1 V-RING X
58 140777 1 SEAL,D/LIP X
59 101128 20 NUT,HEX X
60 101127 20 BOLT,HEXHD X
61 101116 1 NUT,FLANGED X
62 101115 1 NUT,SLOTTED X
63 100430 2 SPLITPIN X
64 100211 2 SCREW,HEXHD X
65 100150 12 BOLT,HEXHD X
3-143
REAR DIFF, CLUTCH CONFIGURATION: B30D
A
1
9
7
8
14
12
3
4
2
12
7
9
11
10
6
1
13
263474 C
3-144
REAR DIFF, CLUTCH CONFIGURATION: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Items 1 machined together. Refer to SIB
1 263838 1 ASSY,DIFF CENTRE,LSD,MACHINED X 2005/1082 in conjunction with SIB 2004/
1038
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM,ADJUST,LSD,0.5 X
7 217104 4 DISC,STATIONARY X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM,ADJUST,LSD,0.25 X
11 217087 A/R SHIM,ADJUST,LSD,0.1 X
12 101136 12 DOWEL,PIN X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
3-145
AXLE, REAR: B25D
18 11
19
16
31
8 1
17
16 14
33 5
20 21 7
16
32
37
36
35
28
23
3
4
34
27 30
22 24
15
26
2
29
12
25
13
9
10
320527 B
3-146
AXLE, REAR: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320527 1 AXLE,REAR,B25D X
1 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X Item was 290390. Refer SIB 2005/1039
2 203375 1 PLATE,AXLE SERIAL NUMBER X
3 201420 4 P CLIPS X
4 100310 4 NUT,NYLOC X
5 140340 2 V RING X
6 120308 1 BULKHEAD,-4 TEE (WITH NUT) X
7 202621 2 SEAL PLATE, B30 16T HUB X
8 100466 12 CAPSCREW,SOCHD X
9 100148 4 WASHER,FLAT X
10 100227 4 SCREW,HEXHD X
11 120379 2 ELBOW X
12 176193 1 GUARD,BREAKE PIPE, LHS,B30D X
13 176194 1 GAURD,BRAKE PIPE, RHS, B30D X
14 262082 2 KIT, PLANETARY HUB, 5.2, B30D X
15 100925 16 SCREW,HEXHD DURLOCK X
16 100370 8 WASHER,HARDENED X
17 173025 2 PLATE, STIFFNER, ZF AXLES COVE X
18 183432 2 MTG,RHS,CALIPER GUARD,B30D X
19 207367 2 PLT,TOP,RHS,CALIPER GUARD,B25D X
20 207368 2 PLT,BOT,CALIPER GUARD,B30D X
21 183435 2 MTG,LHS,CALIPER GUARD,B30D X
22 206958 1 SIDE SHAFT X
23 206959 1 SIDE SHAFT X
24 310035 1 DIFF X To VIN. 1410
24 310108 DIFF X From VIN. 1411
25 176670 1 PIPE, BRAKE, REAR, RHS, B25D X
26 176671 1 PIPE, BRAKE, REAR, LHS, B25D X
27 183170 1 BANJO,HOUSING,DK REAR,B25D X
28 120106 1 CONNECTOR X
29 207626 1 PLUG, MAGNETIC X
30 207660 1 PLUG X
31 100211 8 SCREW,HEXHD X
32 100086 2 SCREW,HEXHD X
33 100085 2 SCREW,HEXHD X
Used from
34 178327 2 MTG,PLATE,RUBBER STOP,B30D X AEB41***000580 See SB 2002/1054
Used from
35 172806 4 SHIM,5MM BIN HEIGHT,B30D X AEB41***000580 See SB 2002/1054
Used from
36 206071 2 SHOCK MAT,B30D BIN X AEB41***000580 See SB 2002/1054
Used from
37 100506 8 CAPSCREW,SOCHD X AEB41***000580 See SB 2002/1054
3-147
REAR DIFFERENTIAL ASSEMBLY: B25D
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-148
REAR DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310035 1 DIFFERENTIAL ASSEMBLY X To VIN. 1410
1 310108 1 DIFFERENTIAL ASSEMBLY X From VIN. 1411
020 ZF200302 1 HOUSING, AXLE DRIVE X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 SPACER, WASHER, 8.3 X
080 ZF160207 1 SPACER, WASHER, 8.4 X
080 ZF160206 1 SPACER, WASHER, 8.5 X
080 ZF160205 1 SPACER, WASHER, 8.6 X
080 ZF160204 1 SPACER, WASHER, 8.7 X
080 ZF160209 1 SPACER, WASHER, 8.9 X
080 ZF160210 1 SPACER, WASHER, 9.1 X
080 ZF160211 1 SPACER, WASHER, 9.2 X
080 ZF160212 1 SPACER, WASHER, 9.3 X
080 ZF160213 1 SPACER, WASHER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT, HEXAGON X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 DUST, PROTECTOR X
500 ZF200182 1 GEAR, BEVEL SET X
3-149
REAR DIFF, CLUTCH CONFIGURATION: B25D
090
Clutch Configuration
Upto VIN:1405
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto VIN:1405
055 060
080
045
P010935
3-150
REAR DIFF, CLUTCH CONFIGURATION: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200175 1 HOUSING, DIFFERENTIAL X
014 ZF200105 6 SEALING, CAP X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X From VIN.1411
040 ZF200106 4 O.CLUTCH DISC, 2.2 X From VIN.1411
040 ZF200107 4 O.CLUTCH DISC, 2.3 X From VIN.1411
040 ZF200108 4 O.CLUTCH DISC, 2.4 X From VIN.1411
040 ZF200109 4 O.CLUTCH DISC, 2.5 X From VIN.1411
045 ZF200110 6 O.CLUTCH DISC, 2.1 X To VIN. 1410
045 ZF200106 6 O.CLUTCH DISC, 2.2 X To VIN. 1410
045 ZF200107 6 O.CLUTCH DISC, 2.3 X To VIN. 1410
045 ZF200108 6 O.CLUTCH DISC, 2.4 X To VIN. 1410
045 ZF200109 6 O.CLUTCH DISC, 2.5 X To VIN. 1410
050 ZF200111 4 I.CLUTCH DISC X From VIN.1411
055 ZF200111 2 I.CLUTCH DISC X To VIN. 1410
060 ZF200498 2 PRESSURE RING X From VIN.1411
060 ZF200112 2 PRESSURE RING X To VIN. 1410
070 ZF200113 2 AXLE, DIFF X
080 ZF200185 2 AXLE, BEVEL GEAR X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-151
BRAKE ASSEMBLY
3 6
14
15
16
2
8
4
9
13
16
15
14
12
17 11
10
P008373
3-152
BRAKE ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290366 1 CALIPER,BRAKE,ROCKWELL,MINERAL X X Item was 290390. Refer SIB 2005/1039
2 NSI 1 HOUSING X X
3 223905 4 PLATE, End X X
4 100039 8 SCREW, Hex. Head X X
5 NSI 4 PLUG X X
6 201428 2 VALVE, Bleed X X
7 218439 4 PISTON X X Item was 223907. (Interchangeable)
8 217180 2 PAD,BRAKE,SCL-2,NA-4 X X Was 223997 (Refer SB 2004 / 1042)
9 100466 6 SCREW, Cap X X
10 223908 2 CYLINDER HEAD X X
11 120332 1 PLUG X X
12 ZF140008 1 O RING X X
13 140330 1 KIT, Seal, Mineral Oil X X
14 NSI 4 O RING X X
15 NSI 4 RING, Backup X X
16 NSI 4 COVER, Dust X X
17 NSI 2 O RING X X
3-153
PLANETARY HUB
A
29
26 12
9
28
26
3
20 11
10
5
14 7
24 4
15
16
31
17
6
32
2
33
22
35
27
23
8
25
30
13
18
19
34
1
21
262082
3-154
PLANETARY HUB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262082 2 KIT,PLANETARY HUB, B30D X X
1 160571 1 STUB,AXLE,MACHINED X X
2 161786 1 HUB:MACHINED X X
3 190550 1 PLANET CARRIER X X
4 162077 1 DISC:14T AXLE X X
5 161893 1 RING GEAR CARRIER X X
6 162440 3 PIN,PLANET X X
7 206597 1 RING GEAR MKII X X
8 207061 1 SUNGEAR D# X X
9 206987 3 PLANET GEAR X X
10 160190 4 PLATE,RETAINER,RING GEAR X X
11 160360 4 PLATE,LOCK X X
12 100149 8 SCREW,HEXHD X X
13 100760 14 SCREW, HEXHD X X
14 100211 24 SCREW,HEXHD X X
15 100228 30 CAPSCREW X X
16 207676 1 PLUG, MAGNETIC X X
17 140105 3 O RING X X
18 140471 1 SEAL,CASSETTE X X
19 201926 1 CIRCLIP: INNER X X
20 120128 1 PLUG X X
21 160956 1 RING, THRUST, SUNGEAR, HTB X X
22 190141 1 WASHER,HEAT TREATED X X
23 170222 1 CIRCLIP, REAR, AXLE X X
24 160194 1 PLUG,BRONZE THRUST X X
25 160193 1 RING, STEEL X X
26 160182 6 SHIM: PLANET X X
27 160263 1 NUT: LOCK, REAR, AXLE X X
28 150060 3 BEARING, ROLLER X X
29 204457 3 CIRCLIP, OUTSIDE X X
30 201650 1 CIRCLIP EXTERNAL X X
31 100268 12 STUD,WHEEL,DRIVE AXLE X X
32 100351 12 NUT,TAPERED X X
33 150065 1 BEARING, TAPER ROLLER X X
34 150069 1 BEARING, TAPER ROLLER X X
35 150018 1 ROLLER, BEARING X X
3-155
WHEEL SET
10
P008359 B
3-156
WHEEL SET
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260326 6 W/SET, 23.5R25, XADN, MICH, B25D X
1 262068 6 W/SET, 23.5R25, RL2+, GOOD, B25D X
1 262301 6 W/SET, 23.5R25, XADN, B30D X
2 202983 1 TYRE, 23.5R25, XADN, MICH X X
2 200499 1 TYRE, 23.5R25, 2*, MUD/SAND X
3 190904 1 WHEEL, 3 PCE X
3 190859 1 WHEEL, 3 PCE X
4 226117 1 RING, LOCK X X
5 202043 1 DRIVER, RECTANGULAR X X
6 226122 1 BAND, BEAD SEAT X X
7 NSI 1 RIM BASE X X
8 200437 1 VALVE, JUMBO 63MM SWIVEL X X
9 200438 1 SPUD, TUBELESS X X
10 100351 12 NUT,TAPERED X X
3-157
WHEEL SET (OPTIONAL): B30D (WIDE)
10
P008359 B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262300 6 W/SET, 750/65R25, XAD65, B30D X
2 201559 1 TYRE, 750/65R25, XAD65, MICH X
3 190903 1 WHEEL, 3 PCE X
4 226117 1 RING, LOCK X
5 202043 1 DRIVER, RECTANGULAR X
6 226118 1 BAND, BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE, JUMBO 63MM SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100351 12 NUT,TAPERED X
TO VIN. 932
37
27 36
23
20
31
32
36
33
40
31
20
23
13
21 22
30
1
14
9
7
2
15
8
41
17
35
34
8
7
9
2
1
19
16
18
35 9
RHS STEER
38 8 CYL(BARREL)
RHS STEER
CYL(ROD)
VOAC BLOCK L3 7
VOAC BLOCK P3
VOAC BLOCK T3
E9836503 SH2-3 C
4-2
HYDRAULIC SYSTEM, CAB - DETAIL A
TO VIN. 932
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243337 1 HOSE X X
2 243336 1 HOSE X X
7 243327 1 HOSE X X
8 243326 1 HOSE X X
9 243325 1 HOSE X X
11 243323 1 HOSE, X X
13 210247 1 VALVE,STEERING,#20,985CC,B30D X X
14 207865 1 GASKET,ORBITAL,B30D X X
15 207253 1 HOSE PROTECT,SPIRAL X X
16 206829 8 SPACER,CLAMP X X
17 206827 4 CLAMP,ALU,4 BOLT,200,B30D X X
18 206826 4 CLAMP,ALU,2 BOLT,196,B30D X X
19 206825 4 CLAMP,RUBBER,15,UNDER CAB,B30D X X
20 206480 5 ISOLATOR,STEERING ORBITAL,B30D X X
21 174550 1 MTG.ORBITAL,CAB,B30D X X
22 161099 2 BOSS,ORBITAL X X
23 161028 5 WASHER,ORBITAL MTG,CAB,B30D X X
27 122032 1 ELBOW X X
30 122017 4 CONNECT X X
31 101307 5 WASHER,FLAT X X
32 100945 3 SCREW,HEXHD X X
33 100733 4 SCREW, HEXHD X X
34 100569 8 SCREW,HEXHD X X
35 100548 22 WASHER,HARDENED X X
36 100370 7 WASHER,HARDENED X X
37 100314 3 NUT,NYLOC X X
38 100312 11 NUT,NYLOC X X
40 100091 2 SCREW,HEXHD X X
41 100084 8 BOLT,HEXHD X X
4-3
HYDRAULIC SYSTEM, CAB - DETAIL A
41
40
26 21
34
35
44 36
34 40
26
21
30 25
14
24
33 15
23
45 18 16
43
46
39
38
47
37
20
2
17
19 1
42 VOAC BLOCK L3
39
47 VOAC BLOCK P3 RHS STEER CYL(BARREL)
22
37
9 RHS STEER CYL(ROD)
8
VOAC BLOCK T3
E9836503 SH1-3 E
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243337 1 HOSE X X Part of Kit 262231
2 243336 1 HOSE X X Part of Kit 262231
7 243327 1 HOSE X X Part of Kit 262231
8 243326 1 HOSE X X Part of Kit 262231
9 243325 1 HOSE X X Part of Kit 262231
14 210247 1 VALVE,STEERING,#20,985CC X X
15 207865 1 GASKET,ORBITAL X X
16 207253 1 HOSE PROTECT,SPIRAL X X
17 206829 8 SPACER,CLAMP X X
18 206827 4 CLAMP,ALU,4 BOLT,200 X X
19 206826 4 CLAMP,ALU,2 BOLT,196 X X
20 206825 4 CLAMP,RUBBER,15,UNDER CAB X X
21 206480 5 ISOLATOR,STEERING ORBITAL X X
22 178724 1 RET,BKT,HOSES,CAB X X
23 178723 1 MTG,CLAMP,HOSES,CAB X X
24 174550 1 MTG.ORBITAL,CAB X X
25 161099 2 BOSS,ORBITAL X X
26 161028 5 WASHER,ORBITAL MTG,CAB X X
30 122032 1 ELBOW X X
33 122017 4 CONNECT,10MORS-10MORB X X
34 101307 5 WASHER,FLAT X X
35 100945 3 SCREW,HEXHD X X
36 100733 4 SCREW,HEXHD X X
37 100731 4 SCREW,HEXHD X X
38 100569 11 SCREW,HEXHD X X
39 100548 16 WASHER,HARDENED X X
40 100370 7 WASHER,HARDENED X X
41 100314 3 NUT,NYLOC X X
42 100312 8 NUT,NYLOC X X
43 100178 2 SCREW,HEXHD X X
44 100091 2 SCREW,HEXHD X X
45 100084 8 BOLT,HEXHD X X
46 100064 2 WASHER,FLAT X X
47 100062 4 WASHER,FLAT X X
TO VIN. 932
5
REAR AXLE BRAKE APPLY
TANK
VOAC BLOCK B5
11
10
VOAC BLOCK B6
REAR TANK TO
FRONT TANK
(BRAKE VALVE
37
38
12 243325 243324
27 243337 243323
243332
28
23
24 4
25
28
5
6 E9836503 SH3-3 A
3 11
10
4-6
HYDRAULIC SYSTEM, CAB - DETAIL B
TO VIN. 932
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 243335 1 HOSE X X
4 243334 1 HOSE X X
5 243333 1 HOSE X X
6 243332 1 HOSE X X
10 243324 1 HOSE X X
11 243323 1 HOSE X X
Up to VIN:
12 210711 1 BRAKE PEDAL,#1100 CARLISLE,H X X AEB413******650 Refer to SIB 2003/1010
23 122106 1 TEE,RUN X X
24 122102 1 ELBOW X X
25 122049 1 CONNECT X X
27 122028 1 ELBOW, X X
28 122021 3 CONNECT X X
37 100312 11 NUT,NYLOC X X
38 100196 3 BOLT,HEXHD X X
4-7
HYDRAULIC SYSTEM, CAB - DETAIL B
5
REAR AXLE BRAKE APPLY
TANK
VOAC BLOCK B5
11
12
13
31
28 243325
243324
243337
243323
243332
32
27
29
4
32
32
5 3 10 11 6
E9836503 SH2-3 E
4-8
HYDRAULIC SYSTEM, CAB - DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 243335 1 HOSE X X Part of Kit 262231
4 243334 1 HOSE X X Part of Kit 262231
5 243333 1 HOSE X X Part of Kit 262231
6 243332 1 HOSE X X Part of Kit 262231
10 243324 1 HOSE X X Part of Kit 262231
11 243323 1 HOSE X X Part of Kit 262231
12 217575 1 GASKET,PEDAL,BRAKE,ADT,D# X X
Used from VIN:
13 210743 1 PEDAL,BRAKE,#1100 CARLISLE X X AEB413******651 Refer to SIB 2003/1010
27 122106 1 TEE,RUN,6MORS-6FSORS X X
28 122102 1 ELBOW,SPEC,6MORS-90-6MORB X X
29 122049 1 CONNECT,4MORS-6MORB X X
31 122028 1 ELBOW,6MORS-90-6MORB X X
32 122021 3 CONNECT,6MORS-6MORB X X
38 100569 11 SCREW,HEXHD X X
4-9
BRAKE PEDAL
8 2
4 7
P011196A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210743 1 PEDAL, BRAKE X X Reference pages 4-8 and 4-9.
2 208413 1 SWITCH, PROXIMITY, BRAKE PEDAL X X
3 140717 1 KIT, SEAL, BRAKE CONTROL VALVE X X
4 226572 1 PEDAL X X
5 263607 1 KIT,CARLISLE PEDAL X X
6 162247 1 SHAFT,STUB,KEYWAY X X
7 100632 2 WASHER,FLAT X X
8 101125 2 SPLITPIN X X
5 A
6 1
5
2
4
3
3
P008367 A
4-12
STEERING CONTROL VALVE, EATON
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 210247 1 VALVE,STEERING,#20,985CC,B30D X X
1 220609 1 PLUG X X
2 220610 1 O,RING X X
3 220697 1 KIT,SEAL ORBITAL VALVE X X
4 220608 2 RACE,BEARING X X
5 220693 1 BEARING,NEEDLE THRUST X X
6 220611 1 RING,RETAINING X X
7 220694 1 SPRING,CENTERING X X
8 220607 7 SCREW,CAP X X
4-13
EMERGENCY STEERING PUMP CHECK VALVE
3
4
7
6
TD0000008
4-14
EMERGENCY STEERING PUMP CHECK VALVE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210493 1 PUMP, EMERGENCY STEERING X X
2 210791 1 VALVE, CHECK, EMERGENCY STEERING X X
3 220606 1 VALVE , RELIEF X X
4 220605 1 KIT, SEAL, RELIEF VALVE X X
5 120335 5 PLUG X X
6 140806 1 O-RING X X
7 140805 1 O-RING X X
4-15
HYDRAULIC KIT: CAB TILT SYSTEM
8
15
4
30
28
7
32
23
24 34 38
14
29 39
2 25 35 40
41
36
42 37
43
33
45
44
31
13
19
22
21 11
22
11
17 22
18
11 11
22
27
19
22
12
10
5 26
12 16
10
22
20 19
E9836303 SH 1-2 C
4-16
HYDRAULIC KIT: CAB TILT SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260658 1 PIN ASSY,CAB TILT CYL X X
2 243309 2 HOSE,A3-4/2300/4FR/4FR X X Part of Kit 262239
3 100012 5 WASHER,FLAT X X
4 210185 1 PUMP,MANUAL WITH TANK X X Reference page 4-16 and 4-17.
5 207219 1 SPRING,CABSTRUT,CAD/PLTED,B40D X X
6 203923 2 GROMMET X X
7 203680 2 P CLIP X X
8 174739 1 STAY,CAB,B40D X X
9 174698 1 MTG,CAB TILT CYL,B30D X X Qty. was 2 up to VIN AEB413***R000932
10 162456 2 WASHER,SPRING RET,BIN HEAT,ADT X X
11 162014 4 WASHER,VESCONITE X X
12 160432 2 SLEEVE,PEDAL,VESCONITE X X
13 122049 2 CONNECTOR X X
14 122032 2 ELBOW X X
15 101993 1 SCREW,HEXHEAD X X
16 101345 1 WASHER,HARDENED X X
17 101343 1 WASHER X X
18 100698 1 BOLT X X
19 100653 3 NUT,STOVER X X
20 100652 1 NUT,STOVER X X
21 100644 1 BOLT,HEXHD X X
22 100532 12 WASHER,HARDENED X X
23 100370 2 WASHER,HARDENED X X
24 100386 2 SCREW,HEXHD X X
25 100310 1 NUT, NYLOC X X
26 100200 1 BOLT,HEXHD X X
27 100141 1 BOLT,HEXHD X X
28 100061 2 WASHER,FLAT X X
29 230152 1 CYLINDER,D22XD50X284.5,B30D X X
30 160523 2 BUSH,TILT CYL,FELLING HEAD X X
31 183202 1 BARREL,CAB TILT X X
32 183203 1 ROD,CAB TILT X X
33 100290 1 CASTLENUT X X
34 160993 1 NECKBUSH,NUT X X
35 160994 1 NECKBUSH,SET X X
36 161318 1 PISTON X X
37 140565 1 KIT,SEAL X X
38 140059 1 O RING X X
39 140033 1 SEAL,WIPER X X
40 140044 1 SEAL,SINGLE ACTING X X
41 140368 1 O RING X X
42 140400 1 RING,BACK UP X X
43 140734 1 O RING X X
44 100152 1 SPLITPIN X X
45 140032 1 SEAL,PISTON X X
46 178756 1 MTG,FRONT,CAB,TILT CYL,B30D X X Used from VIN AEB413***R000933
4-17
HYDRAULIC KIT: CAB TILT SYSTEM
1
3
8 6
15 3
4 30
28
47
7 32
23 48
24 34 38
14
29 39
2 25 35 40
41
36
42 37
43
33
45
44
31
13
46
19
22
11
21
11
22
17
18
11 11
22
27
19
22
12
10
5 26
12 16
10
22
20 19
E9836303 SH 1-2 F
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 161914 1 PIN,SMALL HEAD,25X105 X X Part of Assembly Kit 263030
2 243309 2 HOSE,A3-4/2300/4FR/4FR X X Part of Kit 262239
3 100012 5 WASHER,FLAT X X
Reference page 4-16 & 4-17. Was 210185.
4 210920 1 PUMP,MANUAL,TANK CAP X X From VIN. 2517
Refer SB 2005/1043
5 207219 1 SPRING,CABSTRUT,CAD/PLTED,B40D X X
6 203923 2 GROMMET X X
7 203680 2 P CLIP X X
8 174739 1 STAY,CAB,B40D X X
9 186038 1 MTG,CAB,TILT CYL,REAR,B30D X X
10 162456 2 WASHER,SPRING RET,BIN HEAT,ADT X X
11 162014 4 WASHER,VESCONITE X X
12 160432 2 SLEEVE,PEDAL,VESCONITE X X
13 122098 2 ELBOW X X
14 122032 2 ELBOW X X
15 101993 1 SCREW,HEXHEAD X X
16 101345 1 WASHER,HARDENED X X
17 101343 1 WASHER X X
18 100698 1 BOLT X X
19 100653 3 NUT,STOVER X X
20 100652 1 NUT,STOVER X X
21 100644 1 BOLT,HEXHD X X
22 100532 12 WASHER,HARDENED X X
23 100370 2 WASHER,HARDENED X X
24 100386 2 SCREW,HEXHD X X Was incorrectly reflected as 100356.
25 100310 1 NUT, NYLOC X X
26 100200 1 BOLT,HEXHD X X
27 100141 1 BOLT,HEXHD X X
28 100061 2 WASHER,FLAT X X
29 230152 1 CYLINDER,D22XD50X284.5,B30D X X
30 160523 2 BUSH,TILT CYL,FELLING HEAD X X
31 183202 1 BARREL,CAB TILT X X
32 183203 1 ROD,CAB TILT X X
33 100290 1 CASTLENUT X X
34 160993 1 NECKBUSH,NUT X X
35 160994 1 NECKBUSH,SET X X
36 161318 1 PISTON X X
37 140565 1 KIT,SEAL X X
38 140059 1 O RING X X
39 140033 1 SEAL,WIPER X X
40 140044 1 SEAL,SINGLE ACTING X X
41 140368 1 O RING X X
42 140400 1 RING,BACK UP X X
43 140734 1 O RING X X
44 100152 1 SPLITPIN X X
45 140032 1 SEAL,PISTON X X
46 186037 1 MTG,CAB,TILT CYL,FRONT,B30D X X
47 100070 1 SPLITPIN X X Part of Assembly Kit 263030
48 160074 1 BUSH X X Part of Assembly Kit 263030
FROM VIN : AEB413***2R001032 AND
INCLUDING VIN : AEB412***2R000992
P011140
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Reference pages 4-13 to 4-15. Was
1 210920 1 PUMP,MANUAL,TANK CAP X X From VIN. 2517
210185. Refer SB 2005/1043
2 140660 1 KIT, SERVICE X X
12 25
A4 M5
M6
ML1 85 79
ML2 86
ML3
58
B
7
58
A
79
52 87 38
A5
50
B5
58
51 T2
B6
52
B6
47
48 MP2
L3
47
MP1
47
M4
43
P2
15
84
TP1
48
45 L1
P3
33 47
L2
54
P1
55
69 83
T3
82
74
74 77
81
P011128 C
E9836501 SH2-4 I
4-22
HYDRAULIC SYSTEM, FRONT CHASSIS - DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 210557 1 ACCUMULATOR X X
15 210327 1 VALVE, MANIFOLD, VOAC X X To VIN. 1488 See SIB 2004/1030
15 210855 1 VALVE, MANIFOLD, VOAC X X From VIN. 1489 See SIB 2004/1030
25 201737 5 TEST POINT X X
33 174692 1 MOUNTING, HYDRAULIC, BLOCK X X To VIN. 1031
33 186039 1 MOUNTING, HYDRAULIC, BLOCK X X From VIN. 1032
37 145010 1 O-RING X X
38 140728 4 O-RING X X
43 122156 2 CONNECT X X
45 122071 1 ELBOW X X
47 122049 4 CONNECT X X
48 122047 2 ELBOW X X
50 122028 1 ELBOW X X
51 122021 1 CONNECT X X
52 122018 8 CONNECT X X
54 122014 1 ELBOW X X
55 121092 1 CONNECT X X
58 120238 8 FLANGE, HALF X X
69 100530 1 WASHER, COPPER X X
74 100370 13 WASHER, HARDENED X X
77 100314 12 NUT, NYLOC X X
79 100225 12 CAPSCREW X X
81 100178 4 SCREW, HEXHD X X
82 100089 5 SCREW, HEXHD X X
83 121096 1 CONNECT X X
84 120588 1 PLUG X X
85 208886 1 SWITCH, PRESSURE, 5 BAR X X To VIN. 1488 See SIB 2004/1030
85 218282 1 SWITCH, PRESSURE, 5 BAR X X From VIN. 1489 See SIB 2004/1030
86 208887 1 SWITCH, PRESSURE, 123 BAR X X To VIN. 1488 See SIB 2004/1030
86 218281 1 SWITCH, PRESSURE, 123 BAR X X From VIN. 1489 See SIB 2004/1030
87 121131 2 CONNECTOR X X
4-23
VOAC BLOCK A
1
7 3
14 8,21
27
9 4,21
26 2,19
4,21
6,19
15
13,24
25
13,24
14
16,21
10
11,23
14
14 8,21
16,21
12,22
P008308 B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210327 1 VOAC BLOCK MANIFOLD X X To VIN. 1488 Referenced Hyd. System, Front Chassis.
1 210855 1 VOAC BLOCK MANIFOLD X X From VIN. 1489
2 224398 1 VALVE,PRESSURE RELIEF X X Order seal kit item 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE,CHECK X X Order seal kit item 21.
6 221417 1 VALVE,RELIEF UNLOADING X X Order seal kit item 19.
7 224699 1 VALVE,RELIEF 280 BAR X X Was 221485. Referenced in Voac Block B.
8 221420 1 VALVE,DIRECTIONAL CONTROL,24V X X Order seal kit item 21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE,DIFF PRESSURE,SEND X X
11 224401 1 VALVE,CHECK X X Order seal kit item 23.
12 224405 1 VALVE,CHECK X X Order seal kit item 22.
13 224402 3 VALVE,SHUTTLE X X Order seal kit item 24.
14 221421 2 COIL,DIRECTIONAL CONTROL,24V X X To VIN. 1488
14 224363 2 COIL,DIRECTIONAL CONTROL,24V X X From VIN. 1489
15 224406 1 VALVE,PRESSURE RELIEF X X
16 224409 1 VALVE,DIRECTIONAL CONTROL,24V X X Order seal kit item 21.
19 221422 2 KIT,SEAL X X
21 221423 6 KIT,SEAL X X
22 221424 1 KIT,SEAL X X
23 224412 1 KIT,SEAL X X
24 224413 3 KIT,SEAL X X
25 208886 1 SWITCH,PRESSURE,5 BAR X X To VIN. 1488 See SIB 2004/1030.
25 218282 1 SWITCH,PRESSURE,5 BAR X X From VIN. 1489 See SIB 2004/1030.
26 208887 1 SWITCH,PRESSURE,123 BAR X X To VIN. 1488 See SIB 2004/1030.
26 218281 1 SWITCH,PRESSURE,123 BAR X X From VIN. 1489 See SIB 2004/1030.
27 223152 1 ORIFICE X X
10
7
11
2,6
23
19
4,12
3,9,27
22
25,26
15 28
14
13
8,16
24
21
P008309 C
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 224398 1 VALVE, PRESSURE RELIEF X X Order seal kit item 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE, CHECK X X Order seal kit item 21.
6 221417 1 VALVE, RELIEF UNLOADING X X
7 224699 1 VALVE,RELIEF 280 BAR X X Was 221485. Referenced in Voac Block A.
8 221420 1 VALVE, DIRECTIONAL CONTROL, 24V X X Order seal kit item 21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE, DIFF PRESSURE, SEND X X
11 224401 1 VALVE, CHECK X X Order seal kit item 23.
12 224405 1 VALVE, CHECK X X Order seal kit item 22.
13 224402 3 VALVE, SHUTTLE X X Order seal kit item 24.
14 221421 2 COIL, DIRECTIONAL CONTROL, 24V X X To VIN. 1488
14 224363 2 COIL, DIRECTIONAL CONTROL, 24V X X From VIN. 1489
15 224406 1 VALVE, PRESSURE RELIEF X X
16 224409 1 VALVE, DIRECTIONAL CONTROL, 24V X X Order seal kit item 21.
19 221422 2 KIT, SEAL X X
21 221423 6 KIT, SEAL X X
22 221424 1 KIT, SEAL X X
23 224412 1 KIT, SEAL X X
24 224413 3 KIT, SEAL X X
25 208886 1 SWITCH,PRESSURE,5 BAR X X To VIN. 1488 See SIB 2004/1030.
25 218282 1 SWITCH,PRESSURE,5 BAR X X From VIN. 1489 See SIB 2004/1030.
26 208887 1 SWITCH,PRESSURE,123 BAR X X To VIN. 1488 See SIB 2004/1030.
26 218281 1 SWITCH,PRESSURE,123 BAR X X From VIN. 1489 See SIB 2004/1030.
27 223152 1 ORIFICE X X
28 121131 2 CONNECTOR X X
11
10
5
6 7
P008129B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223665 1 VALVE, BIN TIP SECTION X X
2 224387 1 KIT, EXTERNAL PLUNGER X X
3 224388 1 KIT, INTERNAL SPRINGS X X
4 224393 1 KIT, VALVE SPOOL X X
5 224392 2 KIT, PLUG X X
6 224394 1 KIT, LS SPOOL X X
7 122001 1 O-RING X X
8 224389 1 KIT, LEVER HOLDER X X
9 224386 1 KIT, PRESSURE RELIEF PORT B X X
10 224385 1 KIT, PRESSURE RELIEF PORT A X X
11 224391 1 KIT, NTERSECTION SEALS X X Quantity was 2.
TO VIN. 932
58
24
32
38
31 50
39 1
2 69
35
30 73
66
36
18
39 66
68
27
29
31
10
26 43 66
69
28 73
66
65
71
66
70
E9836501 SH3-4 E
4-30
STEERING CYLINDER
TO VIN. 932
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243339 1 HOSE X X Part of Kit 262230
2 243338 1 HOSE X X Part of Kit 262230
10 230167 2 CYLINDER,D60xD100x468,B30D X X
18 207788 2 SPACER,STEER PLASTIC,B30D X X
24 206185 2 WASHER,RUBBER,SPHERICAL DIRT X X
26 176412 6 SHIM,STEER INNER,B30D X X
27 176411 6 SHIM,STEER OUTER,B30D X X
28 176410 2 PLT,STEER LOW,B30D X X
29 176409 2 BOSS,STEER SPACER,B30D X X
30 176408 2 PIN,STEER TAPPED,B30D X X
31 176407 4 CONE,STEER TOP,B30D X X
32 176406 2 PLT,STEER TOP,B30D X X
35 161406 2 BOSS,STEPPED,CARB,B30D X X
36 150044 2 BEARING,CARB,B30D X X
38 140398 2 O RING X X
39 140162 4 O RING X X
43 122107 2 TEE,RUN X X
50 122018 4 CONNECTOR X X
58 100927 2 BOLT,HEXHD X X
65 100536 2 WASHER,HARDENED X X
66 100532 8 WASHER,HARDENED X X
68 100888 2 CAPSCREW,SOCHD X X
69 100653 4 CAPSCREW,SOCHD X X
70 101021 2 CAPSCREW,SOCHD X X
71 100415 2 NUT,NYLOC X X
73 100322 4 NUT,HEX X X
4-31
STEERING CYLINDER
60
24
32
39
52
31 1
10
40 2
52
35 85
76
30 68
52
36
18
40
71
27 85
10 76
29 44 68
85
31 76
68 70
26 85
76
28 68
67
73
E9836501 SH3-4 I
4-32
STEERING CYLINDER
4-33
HYDRAULIC SYSTEM, FRONT CHASSIS - DETAIL B
22
20
78
66
63 66
23
L2 E/PUMP
L1
L2
P2
P1
41
42
A6
13 A5 59 77
49 58
8 38
6 4 46
7 3 65
14
PUMP
SUPPLY 16
72 5
80 L1 PUMP
11 7
57
43
61 64
62 66
21 19
9 52
49
75 3
17 67
82 56
34
74
77
E9836501 SH4-4 I
4-34
HYDRAULIC SYSTEM, FRONT CHASSIS - DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 243322 1 HOSE X X Part of Kit 262230
4 243321 1 HOSE X X Part of Kit 262230
5 243317 1 HOSE X X Part of Kit 262230
6 243316 1 HOSE X X Part of Kit 262230
7 243315 1 HOSE X X Part of Kit 262230
8 243003 1 HOSE X X Part of Kit 262230
9 241234 1 HOSE X X Part of Kit 262230
11 210791 1 VALVE,CHECK,E/STEER,D#ADT X X
13 210493 1 PUMP,#52 A10VO28 E/STEER,D#ADT X X
14 210492 1 PUMP,#31 A10VO74 SERVICE,D#ADT X X
16 210244 2 PISTON,ACCUM,3.08L,80BAR,B30D X X
17 210016 1 BREATHER,RESERVOIR X X
19 207251 1 HOSE,PROTECT,SPIRAL GUARD X X
20 207124 1 CLAMP,RUBBER,6,VOAC BLOCK,B25D X X
21 207117 1 P-CLIP X X
22 206829 2 SPACER,CLAMP X X
23 206658 2 CLAMP,ALU,2 BOLT,110 X X
34 174559 1 PLT,BREATHER MTG,B30D X X
38 140728 1 O RING X X
41 140159 1 O RING X X
42 122192 1 ELBOW X X
43 122156 2 CONNECT X X
46 122069 1 ELBOW X X
49 122032 2 ELBOW X X
52 122018 2 CONNECT X X
56 120671 1 BULKHEAD X X
57 120596 1 CONNECT X X
58 120238 2 FLANGE,HALF,1" X X
59 100952 4 CAPSCREW,SOCHD X X
61 100848 4 CAPSCREW,SOCHD X X
62 100847 4 CAPSCREW,SOCHD X X
63 100747 2 BOLT,HEXHD X X
64 100731 1 SCREW,HEXHD X X
65 100670 4 U-BOLT,CLAMP X X
66 100548 5 WASHER,HARDENED X X
67 100536 2 WASHER,HARDENED X X
72 100424 2 WASHER,HARDENED X X
74 100370 2 WASHER,HARDENED X X
75 100365 2 SCREW,HEXHD X X
77 100314 10 NUT,NYLOC X X
78 100312 2 NUT,NYLOC X X
80 100212 2 SCREW,HEXHD X X
82 100089 2 SCREW,HEXHD X X
4-35
HYDRAULIC PUMP A10V
12
11
8
10
7
5
9
21
20
19
16
6
17
4
3
2
15
1
14
13
18
22
23
24 31
30
25
26
27
29
28
P008366 A
4-36
HYDRAULIC PUMP A10V
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 210492 1 PUMP,#31 A10VO74 SERVICE,D#ADT X X
1 223219 4 CAP SCREW X X
2 223247 1 PILOT VALVE DFRI COMPLETE X X
3 223220 1 PLUG X X
4 223218 3 O-RING X X
5 100256 4 CAPSCREW,SOCHD X X
6 223244 4 O-RING X X
7 226039 1 PLATE,PORT A10V X X
8 223213 1 TEAR-OFF-PLUG X X
9 223214 1 DOWEL PIN X X
10 223246 1 PLUG VSTI X X
11 226046 1 PISTON,CONTROL X X
12 226047 1 GUIDE,PISTON X X
13 223259 1 COUNTER PISTON X X
14 223261 1 SPRING X X
15 223260 1 SPRING X X
16 226037 1 GROUP,ROTARY A10V X X
17 224693 3 PIN,PRESSURE X X
18 223248 9 PISTON X X
19 223238 1 SHIM X X
20 223240 1 TAPERED ROLLER BEARING X X
21 223237 1 DISC X X
22 223235 1 SWASH PLATE X X
23 223241 2 CRADLE,SHELL X X
24 226040 1 SHAFT,DRIVE X X
25 223239 1 TAPERED ROLLER BEARING X X
26 223243 1 O-RING X X
27 223233 1 PUMP HOUSING X X
28 223212 1 PLUG X X
29 140062 1 O RING X X
30 223245 1 SEEGER-V-RING X X
31 223242 1 SHAFT SEAL X X
4-37
STEERING CYLINDER ASSEMBLY
A
11
10
6
5
P008334 - C
4-38
STEERING CYLINDER ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230167 2 CYL,D60XD100X468S,B30D X X
1 181693 1 ROD,CYL,STEER,CARB,B30D X X
2 181675 1 BARREL,STEER,D100,#8MOR,D#ADT X X
3 161071 1 NECKBUSH X X
4 161020 1 PISTON X X
5 140438 1 KIT,SEAL,STEERING CYL,B30D X X
6 100430 1 SPLITPIN X X
7 100334 1 NUT,CASTLE X X
8 200036 1 NIPPLE,GREASE X X
9 206074 1 BEARING,2 BOLT,B30D X X
10 202599 1 CIRCLIP:INTERNAL X X
11 206075 1 SPACER,SPHERICAL BRG,B30D X X
4-39
HYDRAULIC TANK MISC. PARTS
42
25
54
68
20
26 60 3
8 51
11
5 55 20
B
7 12
A 15
MP1 19 6
52 57
MP2 61 2
28
M4 59 53
40
62
59 1 44
50 20 T
66
51 E/STEER CASE DRAIN
31 14
49
39 4
E/STEER SUCTION
30
61
10 48 59
60 46
9
45
E9836504 SH2-3 P
4-40
HYDRAULIC TANK MISC PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243340 1 HOSE X X Part of Kit 262219
2 243331 1 HOSE X X Part of Kit 262219
3 243330 1 HOSE X X Part of Kit 262219
4 243329 1 HOSE X X Part of Kit 262219
5 243328 1 HOSE X X Part of Kit 262230
6 243320 1 HOSE X X Part of Kit 262219
7 243319 1 HOSE X X Part of Kit 262219
8 243318 1 HOSE X X Part of Kit 262230
9 243304 1 HOSE X X Part of Kit 262219
10 243303 2 HOSE X X Part of Kit 262219
11 243027 1 HOSE X X Part of Kit 262230
12 207285 1 HOSE,SUCTION,HYD PUMP,B25D X X To VIN. 1031
12 241414 1 HOSE X X From VIN. 1032
15 207284 1 PIPE,SUCTION,HYD,B25 X X To VIN. 1031
15 218469 1 PIPE,SUCTION,HYD,B25D X X From VIN. 1032
14 218928 1 HOSE,SUCTION,HYD TANK X X Was 207282.
19 208823 1 CLAMP,T-BOLT X X From VIN. 563 See SB 2002/1055
20 208822 3 CLAMP,T-BOLT X X From VIN. 563 See SB 2002/1055
25 207283 1 PIPE,SUCTION,HYD PUMP,B25D X X
26 207252 1 HOSE PROTECT,SPIRAL GUARD,75ID X X
28 206467 2 CLIP,P-CLIP,WITH BOLT X X
30 204169 2 CLAMP,SEALING X X
31 201737 3 TEST POINT,6MOR X X
39 173954 1 PLATE,LOCK BULKHEAD X X
40 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X X
42 140731 1 O RING X X
44 140150 3 O RING, X X
45 122157 1 CONNECTOR X X
46 122140 1 ELBOW X X
48 122092 1 CONNECTOR X X
49 122091 2 CONNECTOR X X
50 122049 3 CONNECTOR X X
51 122028 1 ELBOW X X
52 122017 2 CONNECTOR X X
53 120238 6 FLANGE,HALF 1" X X
54 120222 2 FLANGE,HALF 2" X X
55 100731 26 SCREW X X
57 100548 48 WASHER,HARDENED X X
59 100370 8 WASHER,HARDENED X X
60 100364 2 SCREW,HEXHD X X
61 100314 8 NUT,NYLOC CLASS . X X
62 100225 12 CAPSCREW X X
66 100091 2 SCREW,HEXHD X X
68 100021 4 CAPSRW,SOCHD X X
4-41
HYDRAULIC SYSTEM, REAR CHASSIS
48
43
46
18
23
35
48
33 43
21
19
48
27 43
22
32
20
25
39
28 38 31
9 49
37
6 5 11 42
12 14
40 45 2
35 15
12 36 1
49 34
35
47
8
13
7 29
26
24 38 41 44
3 10
30
4
16
17
E10814502 G
E9836502 H
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243341 2 HOSE X X Part of Kit 262218
2 243157 2 HOSE X X Part of Kit 262218
3 241232 1 HOSE X X Part of Kit 262218
4 241231 1 HOSE X X Part of Kit 262218
5 241230 1 HOSE X X Part of Kit 262218
6 241229 1 HOSE X X Part of Kit 262218
7 241228 1 HOSE X X Part of Kit 262218
8 241227 1 HOSE X X Part of Kit 262218
9 230318 1 CYL,D70,D100,2248,LHS,B25D X
9 230317 1 CYL,D70,D100,2312,LHS,B30D X
10 230319 1 CYL,D70,D100,2248,RHS,B25D X
10 230313 1 CYL,D70,D100,2312,RHS,B30D X
11 218797 1 CLAMP,K X X
12 210016 2 BREATHER,RESERVOIR X X
13 207637 4 COVER,DUST,SEALED BEARING X X
14 206945 3 MOUNTING,RUBBER,D#,USED WITH X X
15 203349 4 K-CLAMP,SINGLE X X
16 201885 4 CLAMP,RUBBER,2,BRAKE-BRTH X X
17 200050 4 CLAMP,HOSE X X
18 200038 2 NIPPLE X X
19 183256 2 PIPE,LIFT CYLINDER,B25D X
19 181186 2 PIPE,LIFT CYLINDER,B30D X
20 176516 1 MTG PLT RHS,BIN PIPES X X
21 176515 1 MTG PLT LHS,BIN PIPES X X
22 174579 1 MTG PLT,BIN PIPES,B30D X X
23 174578 1 PLT,COVER,BIN PIPES X X
24 172816 1 PIPE,HYD BRAKES,REAR X X
25 172815 2 PIPE,TIP,BIN UP AND DOWN X X
26 172814 1 PIPE,HYD BRAKES,FRONT X X
27 171437 4 CLAMP,OIL PIPE,D100 CYL X X
28 161017 4 BOSS X X
29 122189 1 TEE,BRANCH X X
30 122157 1 CONNECTOR X X
31 122149 2 TEE X X
32 122148 2 CONNECTOR X X
33 122020 2 ELBOW X X
34 122015 2 CONNECTOR X X
35 120671 4 BULKHEAD X X
36 120148 1 CONNECTOROR X X
37 120106 1 CONNECTOR X X
38 100887 8 CAPSCREW,SOCHD X X
39 100757 1 BOLT,HEXHD X X
40 100619 6 SCREW,HEXHD X X
41 100532 8 WASHER,HARDENED X X
42 100424 8 WASHER,HARDENED X X
43 100370 24 WASHER,HARDENED X X
44 100322 4 NUT,HEX X X
45 100316 4 NUT,NYLOC X X
46 100314 8 NUT,NYLOC X X
47 100310 6 NUT, NYLOC X X
48 100089 16 SCREW,HEXHD X X
49 100061 7 WASHER,FLAT X X
9 1
10
14
4
13
3
7
12
2
11
15
17
16
P008337 - A
4-44
TIP CYLINDER BREAKDOWN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 230313 1 CYL,D70,D100,2312,RHS,B30D X
1 230317 1 CYL,D70,D100,2312,LHS,B30D X
1 230319 1 CYL,D70,D100,2248,RHS,B25D X
1 230318 1 CYL,D70,D100,2248,LHS,B25D X
2 181552 1 BARREL, CYL, LIFT, B30D X
2 181541 1 BARREL, CYL, LIFT, B25D X
3 181551 1 ROD ASSY, CYL, LIFT, B30D X
3 181539 1 ROD ASSY, CYL, LIFT, B25D X
4 161593 1 NECKBUSH, BOLT-ON X X
5 161312 1 PISTON X X
6 150191 1 BEARING,SEALED,TIP CYL,B30D X X
7 140257 1 KIT,SEAL,TIP CYL,B30D X X
8 140437 1 BOOT, CYL, D70 X D100, B30D X X
9 207637 2 COVER,DUST,SEALED BEARING,B30D X X
10 100455 2 NUT, LOCK X X
11 100430 1 SPLITPIN X X
12 100341 1 NUT,CASTLE X X
13 100244 11 CAPSCREW,SOCHD X X
14 206286 1 CLAMP,HOSE X X
15 206074 1 BEARING,2 BOLT,B30D X X
16 202599 1 CIRCLIP:INTERNAL X X
17 206075 1 SPACER,SPHERICAL BRG,B30D X X
4-45
B30D & B25D 6X6 ADT
4-46
SECTION 5 PNEUMATICS
13
9
7
6
4
3
1
5
14
5 7
11
3
12
10
6
4
E9836513 SH1-2 E
5-2
PNEUMATIC KIT, CAB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241223 1 HOSE X X
2 241222 1 HOSE X X
Up to VIN
3 241217 1 HOSE X X AEB41***000791
From VIN
3 241158 1 HOSE X X AEB41***000792
4 241216 1 HOSE X X
Up to VIN
5 241215 1 HOSE X X AEB41***000791
From VIN
5 241157 1 HOSE X X AEB41***000792
6 241214 1 HOSE X X
7 241130 1 HOSE X X
8 210546 1 VALVE, BLOCK, IPM-B30D/B25D X X
9 210534 1 VALVE,PARK BRAKE-TEST POS-D# X X
10 210364 1 VALVE, TIP LEVER, DETENT, B30D X X
11 207647 1 KNOB,BIN TIP,3/8" UNF,B30D X X
12 176314 1 PLT,SPREADER,BIN TIP,B30D X X
13 176313 1 PLT,SPREADER,PARK BRAKE,B30D X X
14 130029 1 PIPE,AIR LINE 6MM OD (PVC) X X
5-3
PNEUMATIC BLOCK ASSEMBLY
3
3
4 9 5
8
7 6
8 7
5
9
8 11
7
3
29
8
28
30
8 7 12
9 19 18
10
27 26 6 20
17
13
16
14
22
15
23
25
24
21
P008256C
5-4
PNEUMATIC BLOCK ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210546 1 VALVE,BLOCK,IPM X X Option with Air Horn
1 210927 1 VALVE,BLOCK,IPM X X From VIN. 2610 Option without Air Horn (SIB 2005/1046)
2 201375 1 SENDER,0-10BAR,SWITCH O.S BAR X X
3 120490 3 FITTING,TUBE X X
4 221595 1 SCREW,PRESSURE SENDER X X
5 120352 5 ADAPTOR X X
6 120969 2 CONNECTOR X X
7 120631 5 FITTING,TUBE X X
8 140189 5 O-RING X X
9 100580 5 G-RING X X
10 210242 2 VALVE,SOLENOID,AH/TC X X Qty. was 3
11 221592 2 CLIP SPRING X X Qty. was 3
12 221593 4 SCREW,HEX X X Qty. was 6
13 221591 4 O-RING X X Qty. was 6
14 210243 2 VALVE,SOLENOID,PB/EB X X
15 221589 2 GASKET X X
16 221585 2 GASKET X X
17 210905 2 SOLENOID,PILOT VALVE X X
18 221586 4 SCREW X X
19 221587 4 CAP SCREW X X
20 221588 4 O-RING X X
21 206387 3 SWITCH,PRESSURE X X Qty. was 4
22 221590 3 O-RING X X Qty. was 4
23 221594 1 O-RING X X
24 210731 1 MANIFOLD,TYRE TOWER INFLATOR X X
25 120926 1 FITTING,HOSE ADAPTOR X X
26 226348 1 FILTER,BRASS,1/4 X X
27 226349 1 FILTER,BRASS,1/8 X X
28 210242 1 VALVE,SOLENOID,AH/TC X X Option with air horn (SIB 2005/1046)
29 216031 1 PLATE,COVER X X Option without air horn (SIB 2005/1046)
30 216030 1 GASKET X X Option without air horn (SIB 2005/1046)
31 263665 1 KIT,OPTION,AIR HORN X X Item Not Illustrated
5-5
PNEUMATIC KIT, FRONT CHASSIS
20
19 11
28
17
22
13
1
5 24
3
3
5
6 24
9
30
26
8 2
7 21
4
36
14
18 32
32
29
31 33
10 32 34
29 12
35
17
17 23 25
27
16
16
15
P009635
E9836511 SH1-2 E
5-6
PNEUMATIC KIT : FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262243 1 KIT, 10LT RESERVOIR X X
2 262151 1 KIT, 10LT RESERVOIR X X
3 261926 1 KIT, AIR DRYER X X
Used from
4 241311 1 HOSE X X AEB********0414 Refer to SB 2002/1041
5 241226 1 HOSE X X
6 241221 1 HOSE X X
7 241220 1 HOSE X X
8 241219 1 HOSE X X
9 241047 1 HOSE X X
10 210547 1 VALVE, PURGE TANK X X Reference pages 5-4 and 5-5.
11 210067 1 HORN, AIR, TWIN X X
Used from
12 208523 1 PIPE ASSY, COMPRES COOLING X X AEB********0414 Refer to SB 2002/1041
13 203923 1 GROMMET X X
14 203663 1 HOSE,TEFLON,COMP COOLING X X
15 140193 1 O RING X X
16 121362 2 ADAPTOR X X
17 121350 3 ELBOW X X
18 121024 1 TEE, BRANCH X X
19 120970 1 CONNECTOR X X
20 120818 1 ELBOW X X
21 120804 1 ELBOW X X
22 120680 1 CONNECTOR X X
23 120313 1 BULKHEAD X X
Used from
24 120286 1 UNION X X AEB********0414 Refer to SB 2002/1041
25 120157 1 CONNECTOR X X
26 100706 3 SCREW, HEXHD X X
27 100588 1 G-RING X X
28 100524 1 WASHER, ALUMINIUM X X
29 100312 2 NUT, NYLOC X X
30 100148 3 WASHER, FLAT X X
31 100083 2 SCREW, HEXHD X X
32 100062 2 WASHER, FLAT X X
Used from
33 178537 2 CLAMP,TOP,COOLER ASSY X X AEB********0414 Refer to SB 2002/1041
Used from
34 178538 2 CLAMP,BOTTOM,COOLER ASSY X X AEB********0414 Refer to SB 2002/1041
Used from
35 218036 2 RUBBER STRIP,CLAMP X X AEB********0414 Refer to SB 2002/1041
Used from
36 100082 4 SCREW,HEXHD X X AEB********0414 Refer to SB 2002/1041
5-7
PURGE TANK VALVE
14
9 4
10
18
11
12 5
13
17
16
16
15
P010523
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210547 1 VALVE, Purge Tank X X Referenced from pages 5-2 and 5-3.
2 NSI 1 BODY, Valve X X
3 NSI 1 COVER, Valve X X
4 NSI 4 SCREW, Cap X X
5 NSI 1 DIAPHRAGM X X Included in Seal Kit
6 NSI 1 SPRING, Pressure X X Included in Seal Kit
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE, Core X X
10 NSI 1 SPRING X X Included in Seal Kit
11 NSI 1 CORE X X Included in Seal Kit
12 NSI 1 O-RING X X Included in Seal Kit
13 NSI 1 CLIP, Spring X X
14 201529 1 PLUG, Connecting X X
15 121086 1 ADAPTOR X X
16 140462 2 WASHER, Dowty X X
17 121045 1 ADAPTOR X X
18 140628 1 KIT, Seal X X Icludes Items 5, 6, 10, 11 and 12
10
12
1 8 6
11
5
8
11
5
9
4
11
5
5
11
7
5
11
9
11
261926 - C
5-10
KIT, AIR DRIER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261926 1 Kit, Air Dryer,D# X X
1 220949 1 FILTER, AIR DRIER X X
2 210561 1 VALVE, UNLOADER, AIR DRIER X X
3 203895 1 RESERVOIR, AIR, 5L CE MARK X X
4 200318 1 MOUNTING BAND X X
5 140370 6 O RING X X
6 140193 1 O RING X X
7 121364 1 ADAPTOR X X
8 121231 2 CONNECTOR X X
9 120399 3 PLUG, BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G RING X X
12 100588 1 G RING X X
5-11
KIT, REPAIR, AIR DRIER
19
20
2
21
4
5 22
6
7
8
12 9
11 10
13
14
14
15
18
210561
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 223714 1 KIT,REPAIR AIRDRYER UNLOADER X X
1 NSI 1 O RING X X Part of Kit 223714
2 NSI 1 WASHER,COPPER X X Part of Kit 223714
3 NSI 1 O RING, HEATING ELEMENT X X Part of Kit 223714
4 NSI 1 WASHER, RUBBER X X Part of Kit 223714
5 NSI 1 O RING X X Part of Kit 223714
6 NSI 1 PLASTIC PISTON X X Part of Kit 223714
7 NSI 1 O RING X X Part of Kit 223714
8 NSI 1 O RING X X Part of Kit 223714
9 NSI 1 SEAT, RUBBER X X Part of Kit 223714
10 NSI 1 O RING X X Part of Kit 223714
11 NSI 1 O RING X X Part of Kit 223714
12 NSI 1 VALVE, POPPET X X Part of Kit 223714
13 NSI 1 O RING X X Part of Kit 223714
14 NSI 2 O RING X X Part of Kit 223714
15 NSI 1 O RING X X Part of Kit 223714
16 NSI 1 SPACER, RUBBER X X Part of Kit 223714
17 NSI 1 O RING X X Part of Kit 223714
18 NSI 1 O RING X X Part of Kit 223714
19 220949 1 FILTER:AIR DRYER X X
20 210561 1 VALVE, UNLOADER, AIR DRIER X X
21 221703 1 ELEMENT,HEATING,AIR DRYER X X
22 NSI 1 SCREW X X
7 4
7
3 3
4
7
3
3
7
4
1
262151 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 203896 1 RESEVOIR,AIR,10L X X
2 200318 2 MTG,BAND X X
3 140370 4 O RING X X
4 121365 3 ADAPTOR X X
5 121364 1 ADAPTOR X X
7 100590 4 G-RING X X
8
3 5
2
8
3
2
7
8
3
1
3
8
6
262243 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 203896 1 RESEVOIR,AIR,10L X X
2 200318 2 MTG,BAND X X
3 140370 4 O RING X X
4 121365 1 ADAPTOR X X
5 121364 1 ADAPTOR X X
6 120399 1 PLUG,BLANKING X X
7 120166 1 VALVE,DRAIN X X
8 100590 4 G-RING X X
E9836512 SH1-2 A
5-18
PNEUMATIC KIT, REAR CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120969 1 CONNECTOR XX
2 241206 1 HOSE XX Part of Kit 262224
5-19
B30D & B25D 6X6 ADT
5-20
SECTION 6 ELECTRICAL
TO VIN. 1497
10
1
8
23
8
P010510
E13836523 SH1-3 0
6-2
CAB HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Used from
1 DC221726 1 ELECTRONICS,KSA FLAME START X X AEB413******651
2 262208 1 KIT,FLASHING BEACON,LIGHT,D# X X
3 262057 1 KIT,SWITCHES,DASH,D#,BANKS X X
4 260500 1 KIT,WIPER SYSTEM,D# X X
Used from
8 208948 1 HARNESS,CAB,D#,SMALL,NOVO2 X X AEB413******651
10 207028 1 RESISTOR,120OHM,0.5W,POTTED X X
23 206336 1 HARNESS, ZF TRANSMISSION, CAB X X
6-3
CAB HARNESS
28
39
3
70
44 24
8
34
E13836523 SH1-4 B
6-4
CAB HARNESS
6-5
CAB HARNESS
X1 143
44
X1
41
X
42
X1
40
X1 139
X1
37
38
X1
RIGHT SPEAKER
ROTATING BEACON
RADIO SUPPLY
ARTIC
REVERSE
LIGHT
21
ROOF SPARE
LEFT SPEAKER
2 WAY RADIO
CONNECTS TO:
36 17
ENGINE HARNESS
218531
6
CONNECTS TO:
POWER HARNESS
218533 27
DIAGNOSTIC
CONNECTS TO: PLUG
ZF TRANSMISSION
206337
CONNECTS TO:
ARTIC HARNESS
218535
2
32
59
E13836523 SH1-4 C
6-6
CAB HARNESS
TO VIN. 1497
18
30 37
42 17
55
70 31
8
63
64
74
74
67 27
56 69
26
76
72
75
46 75
60 65
74 5
75
60
72
74
75
72 75
75 48
72
54
49
64 7 65
65
75 1
75 75
45 72 38
P010148
E13836523 SH2-3 (1)
6-8
CAB HARNESS & RELATED COMPONENTS - DETAIL A
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Used from
1 DC221726 1 ELECTRONICS,KSA FLAME START X X AEB413******651
Used from
5 218014 1 E-MODULE,CCU,D#ADT HW VER 2 X X AEB413******651 Refer to SB 2003/1010
Used from
7 208995 1 E-MODULE,BAT BALANCER,NOV 02 X X AEB413******651 Refer to SB 2003/1010
8 208948 1 HARNESS,CAB,D#,SMALL,NOVO2 X X
17 206945 47 MOUNTING,RUBBER,D#,USED WITH X X
18 206940 2 LIGHT,INTERIOR LIGHT,24V/10W X X
26 206070 1 THROTTLE, FOOT ACTUATOR, PWM X X
Used from
27 203975 1 PROTECTOR, HOSE STRAP ON 6" X X AEB413******300 Refer to SB 2002/1038
30 202729 1 CIGARETTE LIGHTER 12V X X
31 202691 1 SOCKET, 12V ACCESSORY X X
37 200653 48 CABLE TIE X X
38 206065 1 E-MODULE,ADM,DEFAULT PROGRAM X X Was 190908.
42 176435 1 WASHER,CIG LIGHTER X X
45 176095 1 MTG,PLT,FLOOR,TRAY,ELEC,D# X X
46 176094 1 TRAY,ELEC,CCU CAB,D# X X
48 176092 1 TRAY,ELEC ADM-FR,D# X X
49 176091 1 TRAY,ELEC,BATT BALANCER,D# X X
54 101309 2 WASHER,FENDER X X
55 101216 2 WASHER,SERRATED X X
56 100866 1 WASHER,FLAT X X
60 100731 13 SCREW,HEXHD X X
63 100370 2 WASHER,HARDENED X X
64 100312 5 NUT,NYLOC X X
65 100310 16 NUT,NYLOC X X
67 100196 3 BOLT,HEXHD X X
69 100176 4 SCREW,HEXHD X X
70 100085 1 SCREW,HEXHD X X
72 100080 16 SCREW,HEXHD X X
74 100062 21 WASHER,FLAT X X
75 100061 27 WASHER,FLAT X X
Used from
76 208413 1 SWITCH,PROXIMITY,BRAKE PEDALS X X AEB413******651 Refer to SB 2003/1010
6-9
CAB HARNESS & RELATED COMPONENTS - DETAIL B
TO VIN. 1497
52
36
24
43
25
6
73
53
72 59
50
75 19 8
51 40
29
62
72
P010511
E13836523 SH2-3 (2)
6-10
CAB HARNESS & RELATED COMPONENTS - DETAIL B
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Used from
6 218013 1 E-MODULE,MDU,D#ADT HW VER 3 X X AEB431******651
8 208948 1 HARNESS,CAB,D#,SMALL,NOVO2 X X
9 208158 1 COVER,PLUG,COLUMN SWITCH,D# X X
11 207176 1 PANEL,CONTROL,HVAC,D# X X
12 207118 1 FUSE,15A,BLADE TYPE X X
15 207027 6 DIODE,3A,SPADE TERMINALS X X
16 206947 1 SWITCH,STEERING COLUMN,MULTIF X X
19 206622 1 BUZZER,DUAL,95DBA3.5KHZ,12/24V X X
20 206350 9 FUSE,10AMP,BLADE TYPE X X
21 206349 4 FUSE,5AMP,BLADE TYPE X X
24 206306 1 NUT,IGNITION SWITCH MTG,MKII X X
25 206258 1 SWITCH,IGNITION DEERE X X
28 203830 1 CIRCUIT BREAKER,20AMP X X
29 203266 1 GROMMET X X
32 201469 2 CIRCUIT BREAKER 30AMP X X
33 201468 3 CIRCUIT BREAKER 15AMP X X
34 201374 3 CIRCUIT BREAKER 25A X X
35 201311 19 CHANGE OVER RELAY 24V X X
36 200871 3 CABLE TIE X X
Used from
39 178488 1 PANEL,CIRCUIT BREAKER,D# X X AEB431******651
40 178039 1 PLT,COVER,SATELLITE BOX X X
43 176434 1 WASHER,IGNITION X X
50 173493 1 PLATE,LOCATING,9P DEUTSCH,D# X X
51 173488 1 TAG,LOCK,9P DEUTSCH,D# X X
52 161081 1 SLEEVE,40,STEERING COLOUMN D# X X
53 101997 4 CAPSCREW,SOCHD X X
57 100841 18 SCREW,PANHD X X
59 100835 6 CAPSCREW,BUT,SOCHD X X
60 100731 13 SCREW,HEXHD X X
61 100615 10 WASHER,FLAT X X
62 100421 5 WASHER,FENDER X X
65 100310 16 NUT,NYLOC X X
66 100309 20 NUT,NYLOC X X
72 100080 16 SCREW,HEXHD X X
73 100063 44 WASHER,FLAT X X
74 100062 21 WASHER,FLAT X X
75 100061 27 WASHER,FLAT X X
6-11
CAB HARNESS & RELATED COMPONENTS - DETAIL A
72
76 79
79 8
50
79
69
74
66
58
30 76
78 79
63 52
1
79 69
64 76 79
76
78 79
42
31
43
9
69
79
57
68 79
76
E13836523 SH2-4 C (1)
6-12
CAB HARNESS & RELATED COMPONENTS - DETAIL A
6-13
CAB HARNESS & RELATED COMPONENTS - DETAIL B
70
7
FOR DETAIL ON FUSES,
RESISTORS AND VOLTAGE
77
77 78 REGULATOR PLEASE READ 38
56 64 IN CONJUNCTION WITH 218756
77
60
38 39
44
78
64
39
37
33
37
38
28
47
29
19
55
11
41
76
79
23
62
54
65
53
6-14
CAB HARNESS & RELATED COMPONENTS - DETAIL B
6-15
CAB HARNESS & RELATED COMPONENTS - DETAIL C
18 24
24 25
12
24
25
24
40
15
62
65
14
65
69
46
35
73
66
22
49
66
67 3
10
34
13
E13836523 SH3-4 C
6-16
CAB HARNESS & RELATED COMPONENTS - DETAIL C
6-17
INTERNAL TRANSMISSION HARNESS
TO VIN. 1497
14
22
41
72
75
47
44 68
58 73
74
71
74 13
65
73
66
23
E13836523 SH3-3 0
6-18
INTERNAL TRANSMISSION HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
To VIN
13 207071 1 E-MODULE,TCU,ECOMAT,MERC,SMALL XX AEB413******650 Refer SB 2003/1010
From VIN
13 218710 1 E-MODULE,TCU,ECOMAT,MERC,MK2 XX AEB413******651 Refer SB 2003/1010
14 207053 1 LEVER, ZF RETARDER, 6POS, D# X X
22 206345 1 SELECTOR, SHIFT, 6HP590 X X
23 206336 1 HARNESS, ZF TRANSMISSION, CAB X X
41 176500 1 WASHER,RETARD LEVER X X
44 176315 1 PLT,SPREADER,GEAR LEVER,B30D X X
47 176093 1 TRAY.ELEC,TRANS CONTROL B30D X X
58 100836 2 CAPSCREW,BUT,SOCHD,S/S X X
65 100310 16 NUT, NYLOC CLASS X X
66 100309 20 NUT,NYLOC X X
68 100189 2 SCREW,HEXHD X X
71 100083 2 SCREW, HEXHD X X
72 100080 16 BOLT X X
73 100063 44 WASHER,HARDENED X X
74 100062 21 WASHER, FLAT X X
75 100061 27 WASHER,FLAT X X
6-19
INTERNAL TRANSMISSION HARNESS
45
16
26
48
78
75
27
71
76 77
79
51
77
70
61
79
69
E13836523 SH4-4 C
6-20
INTERNAL TRANSMISSION HARNESS
6-21
DASH SWITCHES
TO VIN. 1497
2 6
1
5
7 4
3
8
9 13
12
10
11
P010580
262057 B
6-22
DASH SWITCHES
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262057 1 KIT,SWITCHES,DASH,D# X X
1 207654 1 SWITCH, HEAD LIGHTS, COMPLETE X X
2 207653 1 SWITCH, AIR CON, COMPLETE X X
3 207652 1 SWITCH, INT LIGHT, COMPLETE X X
4 207651 1 SWITCH, HAZARDS, COMPLETE X X
5 207645 1 SWITCH, DIFF LOCK, COMPLETE X X
6 207644 1 SWITCH, RECIRC, COMPLETE X X
7 207643 1 SWITCH, RANGE HOLD, COMPLETE X X
8 204069 4 FRAME, SWITCH, 1 POS, SWF X X
9 202423 7 INSERT, BLANK SWITCH X X
10 202410 3 FRAME, SWITCHES, 3 POS X X
11 207438 1 SWITCH, AUTO GREASER, COMPLETE X X Optional only.
12 207439 1 SWITCH,F/BEACON LIGHT,COMPLETE X X
13 207031 1 SWITCH,ELECTRIC MIRRORS,BRITAX X X
6-23
DASH SWITCHES
A 2 6
5 3
9
7
11
8
10
12
TD0001264
TO VIN. 2240
3
6
19
20 9
15
14
13
12
18
11
17
10
16
12
11
10
8 To Washer Bottle
P008488 - A
6-26
WINDOW WIPER AND WASHER KIT
TO VIN. 2240
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260500 1 KIT,WIPER SYSTEM,D# X X Reference pages 6-4 and 6-5.
2 206331 1 BLADE,WIPER,600MM X X
3 NSI 1 NUT X X
4 NSI 1 SCREW X X
5 NSI 1 RETAINER X X
6 206195 1 NOZZLE,3 WAY,WASHER SYSTEM X X
7 207195 1 PIPE,WINDOW WASHER KIT X X
8 210529 1 VALVE,NON RETURN,WINDOW WASHER X X
9 206329 1 MOTOR,WIPER,24V,75DEG X X
10 NSI 2 NUT X X
11 NSI 2 WASHER,FLAT X X
12 NSI 2 CAP,SEALING X X
13 NSI 1 NUT X X
14 NSI 1 WASHER X X
15 NSI 1 WASHER,RUBBER X X
16 NSI 1 NUT X X
17 NSI 1 WASHER X X
18 NSI 1 WASHER,RUBBER X X
19 206330 1 ARM,WIPER,750MM,PANTOGRAPH X X
20 206198 3 CLIPS,LARGE,WASHER SYSTEM X X
6-27
WINDOW WIPER AND WASHER KIT
263441 - 0
TO VIN. 1497
6
16
1
10
11
18
15
11
19
17
11
20
15
13
9
12
11
10
15 3
11
12 2
14
8
4
7
E9836014-019 A
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176111 2 BKT,FLASHING BEACON LIGHT X X
2 207638 2 HARNESS, WORK LIGHTS, D# 650MM X X
3 207030 2 LIGHT,WORK LIGHT,2WAY DEUTSCH X X
4 207427 1 SWITCH,WORK LIGHTS,COMPLETE X X
5 206939 1 MOUNTING PIPE, XENON BEACON X X (Optional)
6 206938 1 LIGHT, BEACON, XENON, AMBER D# X X (Optional)
7 207439 1 SWITCH,F/BEACON LIGHT,COMPLETE X X
8 200448 1 HORN,24V;335HZ;2.5A;SCREW CON X X
9 176569 1 MTG,HOOTER,FRONT,B30D X X
10 100731 2 SCREW X X
11 100548 8 WASHER,HARDENED X X
12 100370 2 WASHER,HARDENED X X
13 100364 1 SCREW,HEXHD X X
14 100314 1 NUT,NYLOC X X
15 100312 3 NUT,NYLOC X X
16 207033 1 LIGHT,REVERSE FLOODLIGHT,D# X X (Optional)
17 207964 1 BKT,MOUNT,LIGHT,REVERSE,B30D X X
18 100082 1 SCREW X X
19 208172 1 HARNESS,BEACON LIGHT EXT,D# X X
20 203927 1 GROMMET X X
16
10
11
18
15
11
17
11
15
13
9
12
11
10
15 3
11
12 2
14
8
4
P011068
E9836014-019 A
7
6
27
E13836521 SH1-4 E
6-34
ELECTRICAL SYSTEM, FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 218535 1 HARNESS,ARTIC,D#,SMALL,OCT03 X X From VIN. 1498 Was 208950. Refer SB 2004 / 1030.
6 218533 1 HARNESS,POWER,D#,SMALL,OCT03 X X From VIN. 1498 Was 207060. Refer SB 2004 / 1030.
7 218531 1 HARNESS,ENGINE,D#,SMALL,OCT03 X X From VIN. 1498 Was 208949. Refer SB 2004 / 1030.
27 206337 1 HARNESS,ZF TRANSM,ARTIC,D# X X
6-35
ENGINE HARNESS & RELATED PARTS
TO VIN. 1497
54
2
56
60
50 41
73
18
22
52
64
5
37
38
48
52
33 43
31
19
59 77
78
39 75
79 74
10 53
76 68
20 9
68
61
E13836521 SH2-4 B
6-36
ENGINE HARNESS & RELATED PARTS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910321 1 GROMMET STRIP X X Not illustrated. Was 910210.
2 262373 1 KIT, WATER LEVEL SENDER X X From VIN 651
5 208949 1 HARNESS,ENGINE,D#,SMALL,NOVO2> X X From VIN 651
9 208080 1 SOLENOID, CONT.DUTY UL-MARINE X X
10 207832 2 COVER,HEAD LIGHTS,FRAME,D# X X
18 207020 1 WASHER BOTTLE/PUMP D#-VDO X X
19 206945 65 MOUNTING,RUBBER,D#,USED WITH X X From VIN 651
20 206703 1 CONNECTOR,2 WAY DEUTSCH,MALE X X From VIN 651
22 206390 1 SENDER,TUBULAR 664 LONG,FUEL X X From VIN 651
31 200653 76 CABLE TIE X X From VIN 651
33 176428 1 BKT, ELEC, F/CHASSIS, D# ST X X
37 176249 1 PLT,MTG,ELECTRICAL,HARNESS X X
38 176084 1 CLAMP,WASHER BOTTLE,CAB,D# X X
39 174737 2 PLT,PIVOT RETAINER,HEADLIGHT X X
41 174130 1 PLATE, COVER B30C FUEL SENDER X X From VIN 651
43 101216 2 WASHER, SERRATED X X
48 100733 1 SCREW, HEXHD X X
50 100548 6 WASHER,HARDENED X X From VIN 651
52 100370 4 WASHER,HARDENED X X
53 100310 4 NUT, NYLOC X X
54 100309 7 NUT,NYLOC X X
56 100274 1 SCREW,HEXHD X X
59 100208 2 CAPSCREW,SOCHD X X
60 100198 2 SCREW, HEXHD X X
61 100193 4 SCREW,HEXHD X X
64 100086 2 SCREW, HEXHD X X
68 100061 8 WASHER,FLAT X X
73 100950 5 CAPSCREW,SOCHD X X Was 100273
74 218074 2 GROMMET,DIA 8X42X3,SLEEVE X X FromVIN 1107
75 101997 4 CAPSCREW,SOCHD X X FromVIN 1107 Was 101025
76 100497 4 CAPSCREW,SOCHD X X FromVIN 1107 Was 100886
77 218283 2 COVER,DUST,HEADLAMP,D# X X FromVIN 1107 Was 208250
78 218240 1 HEADLAMP,COMBO,LHS,HELLA X X Was 206340
79 218241 1 HEADLAMP,CPMBO,RHS,HELLA X X Was 206341
6-37
ENGINE HARNESS & RELATED PARTS
42
26
7
59
58
36
33 61 41
56 56 3
55 58
60
37
54
58
7
48
1
32 25
65
43
12
13
8 67
74
16
11
46
74
17
62
50 E13836521 SH2-4 E
64
54
42
49
25
13
57
71
68
56
35
32 59
54 6
54
53 56
58
52
56
6
40
12
46
24
36 31
11
41
63
7 65
44 71
10 16
71
48 17 60
E13836521 SH2-4 F
TO VIN. 1497
25
35
31
19
46
4
47
11
51
7
6
65
52
43
E13836521 SH4-4 B
6-42
TRANSMISSION AND ARTIC HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
Used from
4 208950 1 HARNESS,ARTIC,D#,SMALL,NOVO2 X X AEB413******651
Used from
6 208887 1 SWITCH,PRESSURE,123BAR,S/POINT X X AEB413******651 Refer to SIB 2002/1075
Used from
7 208886 1 SWITCH,PRESSURE,5BAR S/POINT X X AEB413******651 Refer to SIB 2002/1075
11 207390 1 SENDER,TEMP,120DEGC X X
Used from
19 206945 65 MOUNTING,RUBBER,D# X X AEB413******651
25 206337 1 HARNESS,ZF TRANSM,ARTIC,D# X X
Used from
31 200653 76 CABLE TIE X X AEB413******651
35 176398 2 PLT,HARNESS MTG,ZF6HP592,D#ST X X
43 101216 2 WASHER,SERRATED X X
Used from
46 100879 1 SCREW,SLT CHEESEHD X X AEB413******651
47 100812 1 WASHER,FLAT X X
51 100530 1 WASHER,COPPER X X
52 100370 4 WASHER,HARDENED X X
65 100085 1 SCREW, HEXHD X X
6-43
TRANSMISSION AND ARTIC HARNESS
70
58
48
27
10
32
9
25 39
52
53
5
18
57
E13836521 SH4-4 E
TO VIN. 1497
16
34 50
58
19
31
26
67 54
49 66
27
29
54
40
66
66
62 53
68
66
62
9
32 68
12 61
55
36
13 17 42
14
15
69
21
28 30
E13836521 SH3-4 B
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
9 208080 1 SOLENOID, CONT.DUTY UL-MARINE X X
12 207068 1 CABLE,BATTERY,2000MM,D# X X
13 207066 1 CABLE,BATTERY,1960MM,D# X X
14 207064 1 CABLE,BATTERY,1410MM,D# X X
15 207062 1 CABLE,BATTERY,430MM,D# X X
16 207060 1 HARNESS,POWER,ENGINE,D# ST X X
17 207039 1 CABLE, BATTERY, 500MM, D# X X
Used from
19 206945 65 MOUNTING,RUBBER,D#,USED WITH X X AEB413******651
21 206514 1 FACEPLATE,BAT. ISOLATOR SWITCH X X
26 206291 1 GROMMET,#2,OD50,ID38,3MM PLT X X
27 205259 1 CIRCUIT BREAKER,60AMP LARGE X X
28 205174 1 BATTERY DISCONNECT,W/FACEPLATE X X
29 203830 2 CIRCUIT BREAKER,20AMP X X
30 200865 2 BATTERY,12V,100AH,DELCO X X
Used from
31 200653 76 CABLE TIE X X AEB413******651
32 200204 4 TERMINAL,NUT X X
34 176399 2 PLT,BATT CABLE MTG,D# ST X X
From
36 176324 1 CLAMP,BATT,SHORT,D# SML TRUCKS X X AEB413*****932 Refer to item 69 for change in quantity.
40 174523 1 HOUSING,ELEC COMPONENTS,D# X X
42 101309 4 WASHER,FENDER X X
49 100731 1 SCREW,M8 X 25 X X
Used from
50 100548 6 WASHER,HARDENED X X AEB413******651
53 100310 4 NUT, NYLOC X X
54 100309 7 NUT,NYLOC X X
55 100283 8 NUT,HEXAGON X X
58 100238 4 SCREW, HEXHD X X
61 100193 4 SCREW,HEXHD X X
62 100189 6 SCREW,HEXHD X X
66 100063 19 WASHER,HARDENED X X
67 100062 1 WASHER, FLAT X X
68 100061 8 WASHER,FLAT X X
Used from
69 170111 1 CLAMP,HOLDOWN X X AEB413*****932
Used from
72 101211 4 BOLT,J-M 8X275 LNG,ZINC PLATED X X AEB413*****932
19
2 20
34
19
21 40
20 23
48 58 70
45 61
47
6 21
22
49
31
31
61
56
38 56
4
64
32
25 14
55
55
73
68
72
28 30
72
71
63
74
29
74
62 67
74
15
35
32
16
74
62
E13836521 SH3-4 E
6
13
10
14
11
9
15
11
15 11
15
12 7
5
E9836015 A
6-50
EXTRA BATTERIES KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207820 1 CABLE,BATTERY,2750MM,D# X X
2 207065 1 CABLE,BATTERY,3300MM,D# X X
3 207063 1 CABLE,BATTERY,2500MM,D# X X
5 200865 2 BATTERY,12V,100AH,DELCO X X
6 200204 4 TERMINAL,NUT X X
7 175081 2 BKT,SPARE BATTERY COVER,B30D X X
8 174548 2 PLT,BASE,BATTERY BOX,B30D X X
9 170111 2 CLAMP,HOLDOWN X X
10 101309 4 WASHER,FENDER X X
11 100731 16 SCREW X X
12 100312 8 NUT,NYLOC X X
13 100283 4 NUT,HEXAGON X X
14 100187 4 J-BOLT,(INCL.NUT) X X
15 100062 24 WASHER, FLAT X X
6-51
REAR CHASSIS HARNESS & COMPONENTS
TO VIN. 1497
24
37
43
14
18
34
41 47
39
46
41
39
44
7
6
24
28 19
20
17
13
21
21
25
26
23
30
27
22
9
42
11 22
2 40 36
35
48
8 31
38
10
29 12
35
1
5 32 33
1
15
16
45
39
44
3, 4 E13836522 - B
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
Used from
2 208951 1 HARNESS,REAR,D#,SMALL,NOVO2 X X AEB413******651
3 208929 1 HARNESS,STRAIN GAUGE,B30D X X
4 208929 1 HARNESS,STRAIN GAUGE,B30D X X
5 208653 1 E-MODULE,ONBOARD WEIGHT-J1939 X X
6 207975 1 ALARM,BACK UP-PRECO MODEL112 X X
7 207964 2 BKT,MOUNT,LIGHT,REVERSE,B30D X X
8 207445 1 E-CLIP X X
9 207440 2 SHAFT,ROTARY SENSOR B/JOINTS X X
10 207289 1 O-RING X X
11 207281 1 SHAFT,POSITION SENSOR ARM X X
12 207231 1 SUPPORT,POSITION SENSOR SHAFT X X
13 207033 1 LIGHT,REVERSE FLOODLIGHT,D# X X
14 207033 1 LIGHT,REVERSE FLOODLIGHT,D# X X
15 207028 1 RESISTOR,120OHM,0.5W,POTTED X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY X X
17 206945 12 MOUNTING,RUBBER,D#,USED WITH X X
18 206078 1 SWITCH,WIP ROD,NO&NC CONTACT X X
19 204309 2 LAMP,AMBER,LED,INDICATOR,REAR X X
20 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X X
21 203215 2 GROMMET X X
22 200779 2 TIE ROD,END,WITH CLIP X X
23 200653 24 CABLE TIE X X
24 190685 1 ISOLATOR,VIBRATION,RUBBER,C# X X
25 186222 1 PLT,BIN SWITCH MTG,D# X X
26 186221 1 PLT,R/CHASSIS,ELEC MTG,B30D X X
27 186220 1 PLT,R/CHASSIS,ELEC MTG,B30D X X
From VIN
28 178735 1 PLT,BIN UP SWITCH,B30D X X AEB*********851 Replaces 178021 (Refer SB 2003/1018)
29 178369 1 PLATE,OBW,REAR CHASSIS,B30D X X
30 176415 3 PLT,TWO HOLE WASHER,D#,ST X X
31 176109 1 PLATE,ROT SENSOR MTG,D#,ST X X
32 176107 1 PLATE,ROT SENSOR COVER,D#,ST X X
33 100949 2 SCREW,SLOTTED PAN HD X X
34 100945 2 SCREW,HEXHD X X
35 100812 4 WASHER,FLAT X X
36 100811 2 NUT,NYLOC X X
37 100730 2 BOLT,HEXHD X X
38 100695 2 WASHER X X
39 100548 10 WASHER,HARDENED X X
40 100381 2 SCREW,SLT.CHEESEHD X X
41 100370 4 WASHER,HARDENED X X
42 100364 2 SCREW,HEXHD X X
43 100358 2 WASHER,FLAT X X
44 100312 5 NUT,NYLOC X X
45 100198 3 SCREW,HEXHD X X
46 100203 2 BOLT,HEXHD X X
47 100082 2 SCREW,HEXHD X X
48 100064 2 WASHER,FLAT X X
21
23 10
7 42 21
48
27 36
35
5 12 13
37 1
1
11 17 30
34
31
9
39 35
43 44 32
38
44 38
20 41
38 19
24
24 22
18
38 25
41
29
15
6
26
33
45
38 39
40
46 8
47 49 38
41
28
16
E13836522 - E
10
23 21
7 35
40
44 34
27 12 13
11 1
3 30
19
36 17 29
33 34
42 31
38 37
41 37
39
42
37
24
14 20
19
37 24 22
39 18
25
28
4
26
14
32
5 43
37 38
16 2
8
37
6 39
6
E13836522 - F
TO VIN. 1497
P011202
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206078 1 SWITCH,WHIP ROD X X Reference pages 6-46 and 6-47.
2 223768 1 SPRING,WHIP ROD SWITCH X X
1 4 4
11
5,6
12
13
11
7,8 12
13
9,10
P008253A
6-60
LIGHT BREAKDOWNS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207030 2 LIGHT, Work Light, 2-WAY DEUTSCH X X
2 207033 2 LIGHT, Reverse Floodlight X X
3 202933 6 BULB, 24V 70W H3 PK22S (PIGTAIL) X X
4 206703 4 CONNECTOR, 2-Way DEUTSCH, Male X X
5 206340 1 HEADLAMP, Combo, LHS X X Interchangable with Item 7
6 206341 1 HEADLAMP, Combo, RHS X X Interchangable with Item 8
7 218240 1 HEADLAMP, Combo, LHS, HELLA X X Interchangable with Item 5
8 218241 1 HEADLAMP, Combo, RHS, HELLA X X Interchangable with Item 6
9 226126 1 LENS, Headlamp, Combo, LHS, HELLA X X
10 226127 1 LENS, Headlamp, Combo, RHS, HELLA X X
11 202934 2 BULB, 24V 75/70W H4 P43T HDLT X X
12 200200 2 BULB, 24V. 2W X X
13 204710 2 BULB, Heavy Duty 24V/22W/BA15S X X
6-61
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
2 3
1
4 5 6
7 8 9
10
11
12
13 14 15
P009528
6-62
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206719 1 HD DEUTSCH, 9 WAY, RECEPTACLE, PINS X X X1A
2 206716 1 HD DEUTSCH, 23 WAY, RECEPTACLE, PINS X X X2A
3 206717 1 HD DEUTSCH, 31 WAY, RECEPTACLE, PINS X X X3A
4 207483 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKETS X X X5
5 207481 1 DELPHI PACKARD, 60 WAY, PLUG, SOCKETS X X X6A
6 207482 1 DELPHI PACKARD, 60 WAY, PLUG, SOCKETS X X X6B
HD DEUTSCH, 31 WAY, RECEPTACLE, X7A
7 207473 1 X X
SOCKETS
8 207502 4 AMP, 21 WAY, PLUG, SOCKETS X X X8, X12, X13, X14
9 207501 2 AMP, 18 WAY, PLUG, SOCKETS X X X9, X15
10 207500 2 AMP, 15 WAY, PLUG, SOCKETS X X X10, X16
11 207499 1 AMP, 12 WAY, PLUG, SOCKETS X X X11
12 207479 1 DELPHI PACKARD, 10 WAY, PLUG, SOCKETS X X X37
13 206714 1 HD DEUTSCH, 21 WAY, RECEPTACLE, PINS X X X4A
X17, X19, X32, X33, X34, X79, X114,
14 206707 11 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X
X115, X116, X117, X229
15 206706 5 DT DEUTSCH, 4 WAY, RECEPTACLE, PINS X X X18, X22, X23, X25, X26
6-63
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
16
18
17
20
19
21
24
22
23
25 26
27
30
29
28
P009529
6-64
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
16 207478 1 DELPHI PACKARD, 6 WAY, PLUG, SOCKETS X X X38
17 206690 4 DT DEUTSCH, 3 WAY, PLUG, SOCKETS X X X21, X60, X61, X74
18 207503 1 HD 10 DEUTSCH, 9 WAY, PLUG, SOCKETS X X X62
19 206709 3 DT DEUTSCH, 6 WAY, PLUG, SOCKETS X X X64, X67, X68
20 207274 2 DT DEUTSCH, 12 WAY, PLUG, SOCKETS X X X31, X59
X36, X51, X52, X56, X65, X66, X69, X70A,
21 206704 15 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X
X71A, X72, X73, X75, X78, X113, X118
22 207498 1 AMP, 9 WAY, RECEPTACLE, PINS X X X28
23 206729 1 DELPHI PACKARD, 6 WAY, PLUG, SOCKETS X X X27
24 206724 1 BOSCH, 8 WAY, PLUG, SOCKETS X X X29
25 206722 1 BOSCH, 4 WAY, PLUG, SOCKETS X X X30
26 206713 1 HD DEUTSCH, 21 WAY, PLUG, SOCKETS X X X58
27 207829 1 HELLERMAN TYTON, BOOTLACE TERMINAL X X X63A
28 207828 2 RELEK, 21MM EYE TERMINAL X X X35, X63B
29 206708 1 DT DEUTSCH, 6 WAY, RECEPTACLE, PINS X X X24
30 206712 1 DT DEUTSCH, 8 WAY, PLUG, SOCKETS X X X39A
6-65
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
32
31 34
33
37
35 38
36
39 40
41 42
43 44 45
46 48
47
P009530
6-66
ELEC. CONNECTORS - CAB HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
31 206735 1 UTILUX, 2 WAY, PLUG, SOCKETS X X X57
X41A, X42A, X43, X44A, X47, X49, X50,
32 201529 8 90 DEG DIN, 3 WAY, FLUSH, SOCKETS X X
X54
X45A, X119, X121, X123, X125, X127,
33 207506 9 4MM EYE TERMINAL X X
X129, X131, X135
34 207508 1 6MM EYE TERMINAL X X X45B
SMALL 90 DEG DIN, 3 WAY, FLUSH, SOCK- X40, X41B, X42B, X44B, X46, X48
35 207504 6 X X
ETS
36 206778 4 BOSCH, 1 WAY, PLUG, SOCKETS X X X76A, X76B, X77A, X77B
X80, X82, X84, X86, X88, X90, X92, X94,
37 206730 15 SWF, 8 WAY, PLUG, SOCKETS X X
X96, X98, X100, X102, X104, X106, X108
X81, X83, X85, X87, X89, X91, X93, X95,
38 206731 15 SWF, 2 WAY, PLUG, SOCKETS X X
X97, X99, X101, X103, X105, X107, X109
39 207507 2 5MM EYE TERMINAL X X X55A, X55B
40 208041 2 GROTE & HARTMANN, 1 WAY X X X53A, X53B
41 207937 2 HELLEMAN TYTON, 10MM LUG X X X110, X111
42 207929 1 HELLEMAN TYTON, 10MM LUG X X X112
X120A, X124A, X126, X128, X130, X132,
43 207930 7 HELLEMAN TYTON, 5MM LUG X X
X134
44 207924 3 HELLEMAN TYTON, 5MM LUG X X X120B, X124B, X133
45 207923 2 HELLEMAN TYTON, 4MM LUG X X X122, X136
46 207797 6 MTA, 4 WAY RELAY BOX (FEET LEFT) X X X137, X140, X141, X142, X143, X144
47 207798 2 MTA, 16 WAY UNIVAL HOLDER X X X138, X139
48 218255 1 DB, 15 WAY, F X X X20
6-67
ELEC. CONNECTORS - ARTIC HARNESS
TO VIN. 1497
2
3
1
4
6
5
8 9
12
10 11
13
P009531
6-68
ELEC. CONNECTORS - ARTIC HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207929 1 10MM LUG X X X155
2 202557 1 PLUG X X X147
3 206715 1 HD DEUTSCH, 23 WAY, PLUG, SOCKETS X X X2B
4 206713 1 HD DEUTSCH, 21 WAY, PLUG, SOCKETS X X X4B
5 207274 2 DT DEUTSCH, 12 WAY, PLUG, SOCKETS X X X145, X157A
6 207505 1 GROENEVELD, 8 WAY, PLUG, SOCKETS X X X146
7 201529 5 90 DEG DIN, WAY, FLUSH, SOCKETS X X X148, X149, X150, X151, X152
8 207506 1 4MM EYE TERMINAL X X X153A
9 207508 3 6MM EYE TERMINAL X X X153B, X154B, X230B
10 207507 2 5MM EYE TERMINAL X X X154A, X230A
11 206707 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X X156
12 207273 1 DT DEUTSCH, 12 WAY, RECEPTACLE, PINS X X X158A
13 206704 1 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X X229B
6-69
ELEC. CONNECTORS - REAR HARNESS
TO VIN. 1497
1
2
3
4
5
6
7
8
P009671
6-70
ELEC. CONNECTORS - REAR HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207273 1 DT DEUTSCH, 12 WAY, RECEPTACLE, PINS X X X157B
2 207524 1 DELPHI PACKARD, 3 WAY, PLUG, PINS X X X169
3 207506 2 4MM EYE TERMINAL X X X170A, X170B
4 207274 2 DT DEUTSCH, 12 WAY, PLUG, SOCKETS X X X158B, X161
5 206712 1 DT DEUTSCH, 8 WAY, PLUG, SOCKETS X X X159
6 206690 3 DT DEUTSCH, 3 WAY, PLUG, SOCKETS X X X160, X166, X171
7 206707 3 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X X162, X163, X164
8 206704 4 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X X165, X167, X168, X172
6-71
ELEC. CONNECTORS - ENGINE POWER HARNESS
TO VIN. 1497
1 2 3
4 5 6
7 8 9
10 11 12
13
P009533
6-72
ELEC. CONNECTORS - ENGINE POWER HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206720 1 HD DEUTSCH, 9 WAY, PLUG, SOCKETS X X X1B
2 202557 1 PLUG X X X173
3 207475 1 AMP, 2 WAY, BAYONET, PLUG, SOCKETS X X X174
4 207507 3 5MM EYE TERMINAL X X X175, X187, X188
5 207933 1 HELLERMAN TYTON, 10MM LUG X X X176
6 207929 1 HELLERMAN TYTON, 10MM LUG X X X177
7 207510 1 10MM EYE TERMINAL X X X178
8 207922 1 HELLERMAN TYTON, 4MM LUG X X X179
9 207925 2 HELLERMAN TYTON, 6MM LUG X X X180, X181
10 207506 2 4MM EYE TERMINAL X X X182, X183
11 207927 1 HELLERMAN TYTON, 8MM LUG X X X184
12 207932 1 HELLERMAN TYTON, 8MM LUG X X X185
13 207926 1 HELLERMAN TYTON, 8MM LUG X X X186
6-73
ELEC. CONNECTORS - ENGINE HARNESS
TO VIN. 1497
1
2 3
4 5 6
8 9
10 12
11
13 14 15
P009534
6-74
ELEC. CONNECTORS - ENGINE HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206718 1 HD DEUTSCH, 31 WAY, PLUG, SOCKETS X X X3B
2 206707 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X X189
3 206690 2 DT DEUTSCH, 3 WAY, PLUG, SOCKETS X X X190, X192
4 206735 1 UTILUX, 2 WAY, PLUG, SOCKETS X X X191
5 206704 2 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X X193, X231
6 207507 1 5MM EYE TREMINAL, X X X194A
7 207508 2 6MM EYE TREMINAL, X X X194B, X201
8 202916 1 PLUG X X X195
9 201529 1 90 DEG DIN, 3 WAY, FLUSH, SOCKETS X X X196
AMP, 5 WAY, PLUG, SOCKETS (BLANKING X197
10 207830 1 X X
PLUGS IN UNUSED TERMINALS)
11 207929 1 HELLERMAN TYTON, 10MM LUG X X X198, X199
12 207477 1 AMP, 15 WAY, PLUGS, SOCKETS X X X200
13 208762 1 HELLERMAN TYTON, 12MM LUG X X X202
14 206778 5 BOSCH, 1 WAY, PLUG, SOCKETS X X X203, X210A, X210B, X212A, X212B
15 207506 2 4MM EYE TERMINAL X X X211A, X211B
6-75
ELEC. CONNECTORS - ENGINE HARNESS
TO VIN. 1497
15
16 17
18 19 20
P009535
6-76
ELEC. CONNECTORS - ENGINE HARNESS
TO VIN. 1497
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
15 207937 1 HELLERMAN TYTON, 10MM LUG X X X204
16 207931 1 HELLERMAN TYTON, 6MM LUG X X X205
17 207924 1 HELLERMAN TYTON, 5MM LUG X X X206
GROTE & HARTMANN, 1 WAY, PUSH ON X207A, X207B, X214A, X214B
18 208041 4 TERMINAL X X
19 206777 2 UTILUX, 3 WAY, PLUG, SOCKETS, H/LHT X X X209, X213
20 206703 1 DT DEUTSCH, 2 WAY, RECEPTACLE, PINS X X X229A
6-77
ELEC. CONNECTORS - CAB HARNESS
2 3
1
4 5 6
7 8 9
10
11
12
13 14 15
P009528
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206719 1 RECEPTACLE, PINS X X X1A
2 206716 1 RECEPTACLE, PINS X X X2A
3 206717 1 RECEPTACLE, PINS X X X3A
4 207483 1 PLUG, SOCKETS X X X5
5 207481 1 PLUG, SOCKETS X X X6A
6 207482 1 PLUG, SOCKETS X X X6B
7 207473 1 RECEPTACLE, SOCKETS X X X7A
8 207502 4 PLUG X X X8, X12, X13, X14
9 207501 2 PLUG X X X9, X15
10 207500 2 PLUG X X X10, X16
11 207499 1 PLUG X X X11
12 207479 1 PLUG X X X37
13 206714 1 RECEPTACLE, PINS X X X4A
X17, X19, X32, X33, X34, X79, X115,
14 206707 10 PLUG X X
X116, X117, X229
15 206706 3 RECEPTACLE, PINS X X X18, X23, X25
16
18
17
20
19
21
24
22
23
25
27 28
30
29
P009529 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
16 207478 1 PLUG X X X38
17 206690 4 PLUG X X X60, X61, X74, X322
18 207503 1 PLUG X X X62
19 206709 7 PLUG X X X20A, X21, X54, X64, X67, X68, X334
20 207274 2 PLUG X X X31, X59
X36, X51, X52, X56, X65, X66, X69, X70A,
21 206704 16 PLUG X X X71A, X72, X73, X75, X78, X113, X114,
X118
22 207498 1 RECEPTACLE, PINS X X X28
23 206729 1 PLUG X X X27
24 206724 1 PLUG X X X29
25 206722 1 PLUG X X X30
27 207829 1 BOOTLACE TERMINAL X X X63A
28 207828 2 EYE TERMINAL X X X35, X63B
29 206708 2 RECEPTACLE, PINS X X X22, X24
30 206712 1 PLUG X X X39A
32
35
31 36
37
38 40 46
47
48 49 50
54
51 52 53
P009530 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
31 206735 1 PLUG X X X57
X41, X41A, X42, X42A, X43, X44, X44A,
32 201529 11 FLUSH, SOCKETS X X
X47, X49, X50, X54
35 207504 2 FLUSH, SOCKETS X X X46, X48
36 206778 4 PLUG X X X76A, X76B, X77A, X77B
X80, X82, X84, X86, X88, X90, X92, X94,
37 206730 15 PLUG X X
X96, X98, X100, X102, X104, X106, X108
X81, X83, X85, X87, X89, X91, X93, X95,
38 206731 15 PLUG X X
X97, X99, X101, X103, X105, X107, X109
40 208041 2 TERMINAL,1WAY PUSH-ON,LOCKING X X X53A, X53B
46 207797 6 MTA, 4 WAY RELAY BOX (FEET LEFT) X X X137, X140, X141, X142, X143, X144
47 207798 2 MTA, 16 WAY UNIVAL HOLDER X X X138, X139
X45A, X119, X121, X123, X125, X127,
48 218950 9 LUG X X
X129, X133B, X135
49 218955 1 LUG X X X45B
50 218964 2 LUG X X X110, X111
51 218963 1 LUG X X X112
52 218954 2 LUG X X X120A, X124A
X120B, X122, X124B, 126A, X126B,
53 218951 16 LUG X X X128A, X128B, X130A, X131, X132A,
X132B, X133A, X134A, X134B, X136
54 218779 1 CONNECTOR X X X58
5 8
6 7
9 10
11 12
14
13 15
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206707 1 PLUG X X X156A
2 206704 1 PLUG X X X230A, X355B
3 218308 2 CONNECTOR X X X149, X150
4 208580 2 CONNECTOR X X X151, X152
5 218950 1 LUG X X X153A
6 218952 1 LUG X X X154A
7 218955 2 LUG X X X154B, X153B
8 218963 1 LUG X X X155
9 218903 1 CONNECTOR X X X2B
10 218779 1 CONNECTOR X X X4B
11 206712 1 CONNECTOR X X X146A
12 206711 1 CONNECTOR X X X146B
13 206706 1 CONNECTOR X X X156B
14 206717 1 CONNECTOR X X X157A
15 206703 1 CONNECTOR X X X230B
4 5 6
9
8
10
P009532 B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207524 1 PLUG X X X169
2 207274 1 PLUG X X X161
3 206712 1 PLUG X X X159A
4 206690 3 PLUG X X X160, X166, X171
5 206707 3 PLUG X X X162, X163, X164
6 206704 4 PLUG X X X165, X167, X168, X172
7 202557 1 PLUG X X X147
8 218950 2 LUG X X X170A, X170B
9 218780 1 CONNECTOR X X X157B
10 206711 1 CONNECTOR X X X159B
1 2
4 5 6
7 8 9
12
10 11
13
P009533 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 202557 1 PLUG X X X173
2 207475 1 PLUG X X X174
3 218952 1 LUG X X X175
4 218963 3 LUG X X X176, X177, X327
5 218961 1 LUG X X X178
6 218951 1 LUG X X X179
7 218957 2 LUG X X X180, X181
8 218950 2 LUG X X X182, X183
9 218959 2 LUG X X X185A, X186A
10 218958 2 LUG X X X185B, X186B
11 218962 2 LUG X X X328A, X328B
12 218902 1 CONNECTOR X X X1B
13 206704 1 CONNECTOR X X X326
4
1 2 3
8
5 6 7
9 11 12
10
13 14 15
16
19
17 18
22
20 21
P009534 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206690 1 PLUG X X X190
2 206735 1 PLUG X X X191
3 206704 4 PLUG X X X193A, X231, X381A, X382A
4 202916 1 PLUG X X X195
5 201529 1 FLUSH, SOCKETS X X X196
6 207477 1 CONNECTOR X X X200
7 206778 5 PLUG X X X203, X210A, X210B, X212A, X212B
8 218464 1 CONNECTOR X X X192
9 218953 1 LUG X X X194A
10 218955 2 LUG X X X194B, X201
11 218737 1 SOCKET,AMP,ALTERNATOR X X X197
12 218963 2 LUG X X X198, X199
13 218965 1 LUG X X X202
14 218964 1 LUG X X X204
15 218950 4 LUG X X X206, X211A, X211B, X321
16 218958 2 LUG X X X222, X223
17 218952 2 LUG X X X224, X225
18 218962 1 LUG X X X384
19 218780 1 CONNECTOR X X X3B
20 206703 4 CONNECTOR X X X193B, X355A, X381B, X382B
21 206709 1 CONNECTOR X X X380A
22 206708 1 CONNECTOR X X X380B
1 2
P009535 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208041 4 PUSH ON TERMINAL X X X207A, X207B, X214A, X214B
2 206777 2 PLUG X X X209, X213
P008342 A
7-2
CAB ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207811 1 CAB,B30D X X UP TO VIN. 1031
1 263057 1 KIT,CAB,SPARE COMPLETE,30T,MK2 X X FROM VIN. 1032
7-3
CAB SHELL AND RELATED PARTS
17 10
18
11
19
18
12 19 10
9
18
20 11
25 15
20 9
7 26 16
9 14
20
18 17
13
24 20 9
9 24
7
20
20 9
10
7 11
11 28
10
27 9
24
10 5
24
3 24
11 2
1
21
P008734 B
7-4
CAB SHELL AND RELATED PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 202055 1 SHELL,CAB,SMALL,YELLOW X X UP TO VIN. 1031
1 218621 1 SHELL,CAB,SMALL,YELLOW X X FROM VIN. 1032
2 207871 1 ROOF,CAB,YELLOW X X
3 207799 1 SEAL,BONNET,CAB INTERFACE X X
5 101307 4 WASHER,FLAT X X
7 203264 6 GROMMET,BLANK X X
9 207881 9 GASKET,GRAB HANDLE X X
10 100090 22 SCREW,HEX HEAD X X
11 100370 19 WASHER,HARDENED X X
12 173443 1 GUARD,WINDOW,REAR X X
13 173458 1 PLT,MTG,LHS,GUARD,WINDOW X X
14 174676 1 PLT,MTG,RHS,GUARD,WINDOW X X
15 181880 1 HANDLE,CAB,LHS,TOP,REAR X X
16 173444 1 HANDRAIL,CAB,RHS,REAR X X
17 100210 4 SCREW,HEX HEAD X X
18 100424 8 WASHER,HARDENED X X
19 100316 4 NUT,NYLOC X X
20 176312 8 SHIM,GRAB HANDLE BRACKET X X
21 100086 1 SCREW,HEX HEAD X X
24 206587 23 HEXSERT X X
25 100677 2 BOLT,EYE X X WAS 100121.
26 140742 2 O-RING X X
27 208104 AR GASKET X X
28 176756 1 PLT,BLANK,CAB,HANDLE,MTG X X
7-5
CAB WINDOWS
TO VIN. 2754
1
2
8
10
7
3
4
9
6
P008392 A
7-6
CAB WINDOWS
TO VIN. 2754
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206422 1 WINDOW,RHS,SLIDING X X To VIN. 1011 Refer to SB 2003/1045
1 218342 1 WINDOW,RHS,SLIDING X X From VIN. 1012 Refer to SB 2003/1045
2 207874 1 SEAL,WINDOW,RHS,SLIDING X X
3 206418 1 WINDOW,CURVED X X
4 207873 1 SEAL,WINDOW,CURVED X X
5 206420 1 WINDOW,LHS,FRONT X X
6 207876 1 SEAL,WINDOW,LHS,FRONT X X
7 217151 1 WINDOW,REAR X X From VIN. 1569 Was 206421. Refer SB 2004 / 1037.
8 207875 1 SEAL,WINDOW,REAR X X
9 208103 AR GASKET,5X5 ROLL STOCK X X
10 221629 1 CATCH,CAB SLIDING WINDOW X X
7-7
CAB WINDOWS
10
7
9
4 9
5
6 P008104 A
7-8
CAB WINDOWS
7-9
CAB DOOR ASSEMBLY
19
6 1
2
20 4
25
3
15
16
10
11
9
12
24
23
7
13 22
14
17
21
18
P008083 A
7-10
CAB DOOR ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217556 1 DOOR,MAIN,YELLOW X X Includes Item 2, Seal. Was 206414.
2 217590 1 SEAL,DOOR,MAIN X X Was 206416.
3 217589 1 SEAL,WINDOW,DOOR,SLIDING X X Was 207877.
4 217557 1 WINDOW,DOOR,SLIDING X X Was 206419.
5 100837 18 CAPSCREW X X
6 206415 3 HINGE,EXTERIOR X X
7 206451 2 BKT,STRAP,DOOR X X
8 206453 1 RUBBER,STRAP,DOOR X X
9 100832 4 CAPSCREW X X
10 100835 2 CAPSCREW X X
11 100615 2 WASHER,FLAT X X
12 206439 1 HANDLE,CAB INTERIOR X X
13 100833 2 CAPSCREW X X
14 161086 1 SPACER,BLOCK,DOOR STRAP X X
15 100830 6 SCREW,PANHD X X
16 100838 6 WASHER,FLAT X X
17 206461 1 PANEL,INTERIOR,MAIN DOOR X X
18 206465 1 STRUT,CAB X X
19 176431 1 SHIM,EXTERIOR HINGE X X
20 208103 AR GASKET,5X5 ROLL STOCK X X
21 176423 1 SPACER X X
22 207266 6 HEXSERT X X
23 206585 2 HEXSERT X X
24 221666 1 CATCH,VERT SLIDING WINDOW,RHS X X For machines built before Oct 2001
24 221627 1 CATCH,VERT SLIDING WINDOW,RHS X X For machines built after Oct 2001
25 221667 1 CATCH,VERT SLIDING WINDOW,LHS X X For machines built before Oct 2001
25 221628 1 CATCH,VERT SLIDING WINDOW,LHS X X For machines built after Oct 2001
7-11
DOOR LATCH
21
25
35
36
94
87
37
84
85
23
69
96
85
93
37
22
60
E9836301 SH2 F
7-12
DOOR LATCH
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 218331 1 BOOT,RUBBER,DOOR HANDLE X X
21 207647 1 KNOB,BIN TIP X X
22 207375 1 BOLT,STRIKER,TRIMARK X X
23 207366 1 LATCH,LH,TRI/MARK X X
25 207230 1 TRI/MARK,LH HOUSING X X
35 201509 1 TRI/MARK:GASKET X X
36 201508 2 MTG BKT:TRI/MARK X X
37 200779 2 TIE ROD END X X
60 176306 1 WASHER,CAB X X
69 100850 1 STUD,M/S,FULL THREAD X X
84 100310 2 NUT,NYLOC X X
85 100281 2 NUT,HEXAGON X X
87 100189 4 SCREW,HEXHD X X
93 100081 4 SCREW,HEXHD X X
94 100063 4 WASHER,HARDENED X X
96 100061 4 WASHER,FLAT X X
7-13
DOOR, HVAC SYSTEM
1 11
4
12
8
2 9
3
7
6 7
15
14
10
13
P008393
7-14
DOOR, HVAC SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206412 1 DOOR,HAVC,RHS X X Incudes Items 11 and 12
2 100092 2 BOLT,HEXHD X X
3 100370 2 WASHER,HARDENED X X
4 100837 18 CAPSCREW X X
5 206415 3 HINGE,EXTERIOR X X
6 100312 1 NUT,NYLOC X X
7 100062 1 WASHER,FLAT X X
8 206491 1 STRUT,CAB X X
9 100731 3 SCREW,HEXHD X X
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT X X
11 207878 1 SEAL,DOOR,HVAC,RHS X X
12 207868 1 GASKET,HVAC FRESH AIR X X
13 206437 3 HEXSERT X X
14 206587 2 HEXSERT X X
15 140029 2 O-RING X X
7-15
CAB MOUNTINGS
88
77
73
CAB
77
33
MOUNTINGS ATTACHED TO
TOP OF FRONT CHASSIS
77
76
77
76
E9836301 SH3 F
7-16
CAB MOUNTINGS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
33 206293 4 MTG,RUBBER,CAB X X
73 100734 8 BOLT,HEXHD X X Was 100138.
76 100654 16 NUT,STOVER X X
77 100536 32 WASHER,HARDENED X X
88 100128 8 SCREW,HEXHD X X Was 100146.
7-17
REAR VIEW MIRROR BRACKETS
TO VIN. 1041
60
72
81
73
18
40
HANDRAIL ON FRONT
OF CAB ROOF
87
77
16 36
48
41 17
73
42
74
83
72
52
54
51
10
E9836301 SH5 E
7-18
REAR VIEW MIRROR BRACKETS
TO VIN. 1041
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 207863 2 GASKET,LOWER MIRROR BKT X X
16 207301 2 WASHER,NYLON X X
17 207300 2 BUSH,SWIVEL,MIR/BKT X X
18 207299 2 BUSH,LOCATING,MIR/BKT X X
36 201666 2 SPRING:BIN HEAT-BALL JOINT X X
40 183456 2 PIN ASSEMBLY,LOCATING,MIR X X
41 183184 1 MTG,MIRROR,LHS X X
42 183183 1 MTG,MIRROR,RHS X X
48 176379 2 WASHER,SPRING RET,MIR BKT X X
51 176303 4 SHIM,1.6MM,MIRROR BKT X X
52 176214 1 PLATE,MTG,MIR/BKT,LH X X
54 173463 1 PLT,MTG,MIR,RH X X
60 166533 4 SPIGOT,M10,MIRROR BKT X X
72 100370 31 WASHER,HARDENED X X
73 100359 4 WASHER,FENDER X X
74 100316 6 NUT,NYLOC X X
77 100238 8 SCREW,HEXHD X X
81 100112 2 BOLT,HEXHD X X
83 100090 26 SCREW,HEXHD X X
87 100062 12 WASHER,FLAT X X
7-19
REAR VIEW MIRROR BRACKETS
TO VIN: AEB413****R001041
90
79
41
59
14
1
14
91
59
79
40
45 41
79
79 51 90
91 52
58 38
34
42
58
81
79
82
91
79
68
40 44
39
80
49
50
43
45 90
79 61
19
48 79
75 91 79
65 58
34 82
58
81 E9836301 SH5 F
2
2
3
5
9 6
TD0003057
7-22
REAR VIEW MANUAL MIRRORS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260768 1 KIT,MIRRORS,MANUAL ADJUST X X
2 207400 2 MIRROR,MANUAL X X
3 140816 1 SEAL,MIRROR X X
4 218023 1 GLASS,MIRROR X X
5 218032 1 KIT,MIRROR BRACKET CLIPS X X
6 207403 2 MIRROR,WIDE X X
7 140815 1 SEAL,MIRROR X X
8 218022 2 GLASS,MIRROR X X
9 218032 1 KIT,MIRROR BRACKET CLIPS X X
7-23
REAR VIEW MIRROR ELECTRICAL KIT (OPTIONAL)
12
4
13
11 13
9
8
10
12, 13
14
15
16
TD0003058
7-24
REAR VIEW MIRROR ELECTRICAL KIT (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260767 1 KIT,MIRRORS,ELECT ADJ X X
2 206945 2 MOUNTING,RUBBER X X
3 191035 1 SWITCH, ELECTRIC MIRRORS X X Was incorrectly reflected as 207031.
4 207057 1 LENS, MIRROR DEFROST X X Part item of 207446.
7 207403 2 MIRROR,MANUAL X X
8 207453 1 CONDUIT,670MM,RIBBED,BLACK X X
9 207454 1 CONDUIT,584MM,RIBBED,BLACK X X
10 207662 2 CONDUIT,670MM,RIBBED,BLACK X X
11 204946 1 SWITCH,2 POS,NU LOOK,SWF X X Part item of 207446.
12 207401 1 MIRROR,ELEC.RHS X X
14 140816 1 SEAL,MIRROR X X
15 208419 1 GLASS,MIRROR,WITH HEATER UNIT X X
16 218032 2 KIT,MIRROR BRACKET CLIPS X X
13 207402 1 MIRROR,ELEC.LHS X X
14 140816 1 SEAL,MIRROR X X
15 208419 1 GLASS,MIRROR,WITH HEATER UNIT X X
16 218032 2 KIT,MIRROR BRACKET CLIPS X X
7-25
CAB: INTERIOR COMPONENTS
TO VIN. 2754
20
4 4
2
3 3
21
9
19 5
4
3
6
8
9
15
22
7
16
4
11 18
12
13
3 12
12
25 17
14
26
23
24
10
P008389
7-26
CAB: INTERIOR COMPONENTS
TO VIN. 2754
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201990 2 PLATE,COVER,RADIO X X To VIN. 2710 Refer SB 2005/1081.
2 207879 1 STRAP,COAT,CAB X X
3 100830 9 SCREW,PANHD,SELFTAP X X
4 100838 9 WASHER,FLAT X X
5 206445 1 HAMMER/ HOLDER,EMERG EXIT X X Refer SB 2005/1081.
6 220397 1 HOOK,CLOTHES X X
7 206439 3 HANDLE,CAB INTERIOR X X
8 100835 9 CAPSCREW,BUT,SOCHD X X
9 100615 9 WASHER,FLAT X X
10 181860 1 ARM,WHEEL SPANNER X X
11 100799 2 BOLT,WING X X
12 100062 6 WASHER,FLAT X X
13 171508 2 CLAMP,WHEEL SPANNER X X
14 206454 2 ASHTRAY X X
15 207968 2 COVER,SPEAKER X X
16 176340 1 BRACKET,FIRE EXTINGUISHER,CAB X X To VIN. 2529 Item removed. Refer SB 2005/1081.
17 100312 2 NUT,NYLOC X X To VIN. 2529 Item removed. Refer SB 2005/1081.
18 100731 2 SCREW,HEX HEAD X X To VIN. 2529 Item removed. Refer SB 2005/1081.
19 206449 1 SUN VISOR X X
20 NSI 1 BRACKET X X
21 NSI 2 SCREW X X
22 206585 6 HEXSERT X X
23 206437 2 HEXSERT X X
24 181861 1 SOCKET,M30,WHEEL SPANNER X X To VIN. 2749 Now available as Service Tool.
25 100885 2 BOLT,EYE X X
26 100676 2 BOLT,EYE X X
7-27
CAB: INTERIOR COMPONENTS
21
9
19 5
4
3
6
8
9
15
22
7
11
4
12
13
14
23
10
P008133 A
7-28
CAB: INTERIOR COMPONENTS
7-29
CAB INTERIOR HATCHES AND LIDS
1
3
5
6
29 7
13
28 3
12
10
10
28
8
3 9
31
2
32
24
13
3 2
3
25 12
27
11
21 26 17 18
19 16
26
29
30
12
20
4
3 10
23
28 8
9 30
P008376 A
7-30
CAB INTERIOR HATCHES AND LIDS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206464 1 PANEL,LEVER, ZF X X
2 100834 7 CAPSCREW,BUT X X
3 100615 17 WASHER,FLAT X X
4 100835 15 CAPSCREW,BUT X X
5 207985 1 LID,COOLER BOX,CAB X X Includes Item 6, Gasket
6 207866 1 GASKET,COOLER BOX X X
7 206441 2 HINGE,INTERIOR X X
8 206442 2 LATCH,COOLER BOX X X
9 206444 2 RUBBER,LATCH,COOLER BOX X X
10 100842 6 POP RIVET X X
11 206413 2 HINGE,INTERIOR X X
12 100832 12 CAPSCREW,SOC HEAD X X
13 100836 4 CAPSCREW,BUT X X
16 206450 1 LID,TOOLBOX,CAB X X Includes Item 30, Gasket
17 100309 4 NUT,NYLOC X X
18 100063 4 WASHER,FLAT X X
19 207880 1 STRAPS,COOLER,CAB X X
20 100840 4 POP RIVET X X
21 207872 1 HATCH,ELECTRICAL X X
23 207864 1 GASKET,ELECTRICAL HATCH X X
24 206462 1 PANEL,INSTRUMENT FACE X X
25 207869 2 HINGE,INSTRUMENT FACE X X
26 100830 2 SCREW,PAN HEAD,SELFTAP X X
27 176432 2 PLT,CAPTIVE,INTER HINGE X X
28 206585 9 HEXSERT X X
29 207266 8 HEXSERT X X
30 208104 AR GASKET,5X15 X X
31 208085 1 BLANK,MIRROR SWITCH X X
32 100872 1 SCREW,PANHD SELFTAP X X
7-31
CAB INTERIOR TRIM
2
1
11
7
8
9
6
10
P008390 A
7-32
CAB INTERIOR TRIM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207919 1 COVER,A PILLAR,RHS X X
2 207921 1 COVER,B PILLAR,RHS X X
3 207918 1 COVER,A PILLAR,LHS X X
4 207920 1 COVER,B PILLAR,LHS X X
5 206458 1 MAT,FLOOR,CAB X X
6 206446 1 MAT,TOOLBOX,CAB X X
7 206447 1 PLATE,STEP,CAB X X
8 100833 3 CAPSCREW X X
9 100832 2 CAPSCREW X X
10 207266 5 HEXSERT X X
11 208164 A/R DUAL LOCK,3M X X AEB**********262
7-33
ROOF INTERIOR LINERS AND HATCH
32 8
9 4
32
6
9 8 5
3 5 9
7
3
2
6
5
1
3
20
27 2
28
29 27
28
8
8 25
21
30
22
24
23 32
26
19
16
18
18 17 10
17
13
31
16 11
6
6
14 15 5
12
6
5 P008391
7-34
ROOF INTERIOR LINERS AND HATCH
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207882 1 HOODLINER,FRONT X X
2 100830 11 SCREW,PAN HEAD,SELFTAP X X
3 100838 12 WASHER,FLAT X X
4 206460 1 HOODLINER,REAR X X Includes Item 32, Gasket
5 100835 5 CAPSCREW,BUT X X
6 100615 7 WASHER,FLAT X X
7 100829 1 SCREW,PAN HEAD,SELFTAP X X
8 100310 5 NUT,NYLOC X X
9 100421 5 WASHER,FENDER X X
10 206459 1 HATCH,HOODLINER X X Includes Item 32, Gasket
11 176298 1 PLT,STRIKE PIN,ROOF LATCH X X
12 100836 4 CAPSCREW,BUT X X
13 100832 4 CAPSCREW,SOC HEAD X X
14 176311 AR SHIM,INTERIOR HINGE X X
15 206441 2 HINGE,INTERIOR X X
16 206585 6 HEXSERT X X
17 100312 2 NUT,NYLOC X X
18 100062 2 WASHER,FLAT X X
19 207495 1 STRUT,CAB X X
20 206288 1 LATCH,PUSH BUTTON X X
21 100081 4 SCREW,HEX HEAD X X
22 100061 4 WASHER,FLAT X X
23 100316 1 NUT,NYLOC X X
24 207375 1 BOLT,STRIKER,TRIMARK X X
25 207365 1 LATCH,RH X X
26 176304 1 MTG,ROOF LATCH STRIKE PIN X X
27 200779 2 TIE ROD END X X
28 100281 2 NUT,HEXAGON X X
29 100849 1 STUD,FULL THREAD X X
30 176306 2 WASHER,CAB X X
31 181679 1 MTG,ROOF HATCH,STRUT X X
32 208104 AR GASKET X X
7-35
STEERING COLUMN
33
31
6
9
32
10
8
22
21
20
17
18
19
16 15 14
2
12
3
13 5
14 15 11
4
30
27
26
28
29
28
23
24
27 25 TD0000020A
7-36
STEERING COLUMN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 204036 1 COLUMN,STEERING X To VIN. 982 Refer SB 2003 / 1096
1 204036 1 COLUMN,STEERING X To VIN. 984 Refer SB 2003 / 1096
1 218287 1 COLUMN,STEERING X From VIN. 983 Refer SB 2003 / 1096
1 218287 1 COLUMN,STEERING X From VIN. 985 Refer SB 2003 / 1096
2 205422 1 SUPPORT X X
3 204112 1 SCREW,ADJUSTING HANDLE X X
4 204111 1 GUARD,TELESCOPIC X X
5 204110 1 BOOT,STEERING COLUMN X X
6 205429 1 SHAFT,STEERING X X
7 204115 2 SPACER,SPLINED X X
8 101364 1 NUT,HEXAGON X X
9 204600 1 WHEEL,STEERING X X
10 204438 1 CAP,STEERING WHEEL X X
11 205427 1 BOLT,STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT, ADJUSTING HANDLE X X
14 100390 2 CAPSCREW X X
15 100615 2 WASHER,FLAT X X
16 223968 2 NUT,ROUND SPECIAL X X
17 204170 1 ASSY,BASE X X Includes items 31 to 33
18 100090 2 SCREW,HEXHD X X
19 101356 2 BOLT,HEXHD X X
20 176327 1 SPACER,STEERING COLOUMN X X
21 100370 3 WASHER,HARDENED X X
22 100314 3 NUT,NYLOC X X
23 205423 1 SHAFT X X
24 205424 1 NUT X X
25 205425 1 SHAFT,SPLINED X X
26 204114 1 KNUCKLE,STEERING X To VIN. 982 Refer SB 2003 / 1096
26 204114 1 KNUCKLE,STEERING X To VIN. 984 Refer SB 2003 / 1096
26 218286 1 KNUCKLE,STEERING X From VIN. 983 Refer SB 2003 / 1096
26 218286 1 KNUCKLE,STEERING X From VIN. 985 Refer SB 2003 / 1096
27 100198 2 SCREW,HEXHD X X
28 100283 2 NUT,HEXAGON X X
29 207787 1 COLUMN,BASE,STEER ORBITAL X X
30 100085 4 SCREW,HEXHD X X
31 226657 1 CIRCLIP X X Comes with item 17
32 226658 1 CIRCLIP X X Comes with item 17
33 226659 1 BEARING X X Comes with item 17
7-37
SEATS INSTALLATION, MAGNUM
3
5
10 7 4
8
3
3
11 5
9
3
2
P008169
7-38
SEATS INSTALLATION, MAGNUM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290340 1 SEAT,PNEUMATIC X X
2 100312 5 NUT,NYLOC X X
3 100062 15 WASHER,FLAT X X
4 206309 1 SEAT,TRAINER X X
5 100731 10 SCREW,HEX HEAD X X
6 206443 1 BACKREST,TRAINER X X
7 100197 2 CAPSCREW,SOCHEAD X X
8 161082 2 BOSS X X
9 176308 2 MTG,SEAT,CAB X X
10 100569 6 SCREW,HEX HEAD X X
11 206437 2 HEXSERT X X
7-39
SEAT ASSEMBLY, MAGNUM
18 2,16
12 19
11
7
17
20
9,15
10
3
12
14
13
4
TD0000125
7-40
SEAT ASSEMBLY, MAGNUM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290340 1 SEAT ASSEMBLY,PNEUMATIC X X
2 223723 1 COVER,BACK REST X X
3 224919 1 SKIRT,SUSPENSION X X
4 224923 1 TRACK,SET X X
5 224924 1 TETHER BELT,SET X X
6 224920 2 SHOCK ABSORBER X X To VIN. 1134
6 218506 2 SHOCK,H/DUTY,MAGNUM100 X X From VIN. 1135 Refer SB 2003/1063
7 224922 1 VALVE,AIR X X
8 224921 1 SPRING,AIR X X
9 224918 1 COVER,CUSHION X X
10 224927 1 KNOB,BACK ADJUSTMENT X X
11 224931 1 LUMBAR,TWO WAY X X
12 224933 1 SEAT BELT SET X X
13 224934 1 LEVER,HEIGHT ADJUSTMENT X X
14 224936 1 CHASSIS X X
15 224937 1 CUSHION ASSEMBLY X X
16 224292 1 SUPPORT,LUMBAR ASSEMBLY X X
17 224941 1 ARMREST SET ASSY,MKII,UPGRADE X X
18 224929 1 PAD,ARM,RH X X
19 224930 1 PAD,ARM,LH X X
20 224932 2 KNOB,ARM ADJUSTMENT X X
7-41
SEATS INSTALLATION, GRAMMER (EURO SPEC ONLY)
12
11
10
15
6
14
5
4 16
13 12
11
5 12
2
3 7 12 13
8
TD0000224A
7-42
SEATS INSTALLATION, GRAMMER (EURO SPEC ONLY)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218351 1 SEAT,OPERATOR,GRAMMER,MK1 X X MK1 (SIB2004/1032)
1 217434 1 SEAT,OPERATOR,GRAMMER,MK2 X X MK2 (SIB2004/1032)
2 186169 1 MOUNTING,SEAT,GRAMMER,RHS X X
3 186168 1 MOUNTING,SEAT,GRAMMER,LHS X X
4 100198 6 SCREW,HEX HD X X
5 100062 14 WASHER X X
6 100083 4 SCREW X X
7 100312 6 NUT,NYLOC X X
8 263273 1 KIT,GRAMMER SEAT INSTALLATION X X INCLUDES ITEMS 2 TO 7
9 191016 1 SEAT,TRAINER X X (SIB2004/1032)
10 191015 1 BACKREST,TRAINER X X (SIB2004/1032)
11 100731 10 SCREW,HEX HEAD X X
12 100062 12 WASHER X X
13 100312 4 NUT,NYLOC X X
14 224960 1 SEATBELT,RETRACTABLE X X
15 226550 1 SPRING,RETURN X X
16 176340 1 BRACKET,FIRE EXTINGUISHER X X
7-43
SEAT ASSY, SEAT SECTION, GRAMMER (EURO SPEC)
TD0000196A
7-44
SEAT ASSY, SEAT SECTION, GRAMMER (EURO SPEC)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218351 1 SEAT,OPERATOR,GRAMMER,MK1 X X MK1 (SIB2004/1032)
1 217434 1 SEAT,OPERATOR,GRAMMER,MK2 X X MK2 (SIB2004/1032)
2 223819 1 CUSHION,BACKREST X X
3 223820 1 CUSHION ,SEAT X X
4 217231 1 EXTENSION,BACKREST X X
5 223823 1 ARMRSET,LHS X X
6 223822 1 ARMREST,RHS X X
7 223824 1 SEAT BELT X X
8 NSI 1 BACKREST X X
9 NSI 2 BUSHING,BACKREST X X
10 NSI 1 SUPPORT,LUMBAR X X
11 NSI 1 COVER,LHS X X
12 NSI 1 COVER,RHS X X
13 226669 1 ACTUATION,F. BACKREST X X MK2 ONLY
14 NSI 1 PLATE,SEAT X X
15 226671 1 PARTS,FIXING ADJUSTMENT RAIL X X MK2 ONLY
16 226670 1 ADJUSTMENT SET,RAIL X X MK2 ONLY
17 NSI 1 COVER,SEAT ANGLE X X
18 NSI 1 KIT,BRACKET X X
19 NSI 1 PLATE,SEAT DEPTH X X
20 NSI 1 SHEET,RESILIENT X X
21 NSI 1 LEVER,SWIVEL X X
22 NSI 1 ROD X X
23 NSI 1 ADJUST,SEAT ANGLE X X
24 NSI 1 SEAT,RESILIENT X X
25 NSI 1 COVER,FORE AND AFT X X
26 NSI 1 HANDLE X X
7-45
SEAT ASSY, BASE SECTION, GRAMMER (EURO SPEC)
Mk1 Only
7
8 6
TD0000197B
7-46
SEAT ASSY, BASE SECTION, GRAMMER (EURO SPEC)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218351 1 SEAT,OPERATOR,GRAMMER,MK1 X X MK1 (SIB2004/1032)
1 217434 1 SEAT,OPERATOR,GRAMMER,MK2 X X MK2 (SIB2004/1032)
2 226672 1 SUSPENSION,COMPLETE X X MK2 ONLY
3 223812 1 BELLOWS X X
4 NSI 1 COVER X X
5 NSI 1 OPERATION LEVER X X
6 226761 1 CABLE,BOWDEN,MK1 X X MK1 ONLY
6 226763 1 CABLE,BOWDEN,MK2 X X MK2 ONLY
7 226760 1 CABLE,BOWDEN,MK1 X X MK1 ONLY
7 226676 1 CABLE,BOWDEN,MK2 X X MK2 ONLY
8 226762 1 HANDLE,MK1 X X MK1 ONLY
8 226677 1 HANDLE,MK2 X X MK2 ONLY
9 226674 1 SUSPENSION,UPPER X X MK2 ONLY
10 226675 1 HANDLE X X MK2 ONLY
11 223813 1 SHOCK ABSORBER X X
12 NSI 1 SUSPENSION X X
13 226678 1 SET,WEARING PARTS X X MK2 ONLY
14 NSI 1 RESERVOIR,AIR X X
15 223810 1 COMPRESSOR,SEAT X X
16 223814 1 SPRING,AIR X X
17 NSI 1 SUSPENSION,LOWER PAR X X
18 NSI 1 STOP X X
19 223817 1 KIT,AIR HOSE X X
20 NSI 1 CABLE,CONNECTING X X
21 222994 1 HOSE,COMP-AIRBAG X X
22 222995 1 NIPPLE,HOSE X X MK1 ONLY
23 226673 1 CONTROL LEVEL X X MK2 ONLY
24 222994 1 HOSE,AIR X X
25 223811 1 SHOCK ABSORBER X X MK1 ONLY
7-47
AIR DUCTING, HVAC SYSTEM
TO VIN. 2754
3
2
4 34
2
4
36 37 21
36
39
38
36 2
6
6
6 7 36 4
6
36 36
36 6
36
36 36
6
36
36
36 6
1
2
4
36
6
P008369 A
7-48
AIR DUCTING, HVAC SYSTEM
TO VIN. 2754
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206499 1 HVAC UNIT,24V X X
2 206455 7 VENT,EYEBALL,2 .5" X X
3 100938 3 SCREW,SLOTHD,CSK X X Reference pages 7-46, 47.
4 206456 7 ADAPTOR,EYEBALL,2.5" X X
6 204187 A/R AIRDUCT,FLEX 62.5MM X X
7 202346 A/R AIR DUCT,FLEX 50MM X X
21 206457 5 VENT,DE-MIST,SHORT X X
34 206310 4 VENT,E-MIST,LONG X X
36 200871 A/R CABLE TIE X X
37 207867 1 GASKET,HVAC RECIRC X X Reference pages 7-46, 47.
38 207690 1 ROSETTE,AIR OUT,COOLER BOX X X Reference pages 7-46, 47.
39 100831 3 SCREW,PAN HD,SELFTAP X X Reference pages 7-46, 47.
7-49
AIR DUCTING, HVAC SYSTEM
3
2
4 34
2
4
36 37 21
36
39
38
36 2
6
6
6 7 36 4
6
36 36
36 6
36
36 36
6
36
36
36 6
1
2
4
36
6
P008369 A
7-50
AIR DUCTING, HVAC SYSTEM
7-51
AIRCON DRIER UNIT AND PIPING
25
25
6
24
3
34
37
23 22
5
4
25
28
28 32
35
36
29
31
13
30 15
37
38
1 33
37
34 2
E9836532 SH2 D
7-52
AIRCON DRIER UNIT AND PIPING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION,HOSE,HVAC X X
2 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL X X
3 241147 1 ASSY,HOSE,HVAC,DRY,UNIT X X
4 241146 1 ASSY,HOSE,HVAC,FWAL,DRY X X
5 218686 1 HOSE,RADIATOR X X 0.901 m length. Reference page 7-46, 47
6 218686 1 HOSE,RADIATOR X X 0.896 m length. Reference page 7-46, 47
13 207117 2 P-CLIP X X
15 206585 6 HEXSERT X X
22 204043 1 RECEIVER DRIER X X
23 204042 1 SWITCH,BINARY PRESSURE X X
24 203908 4 P-CLIP X X
25 203588 4 CLAMP,HOSE X X
28 200050 2 CLAMP,HOSE X X
29 176177 1 PLT,BULKHEAD,FIREWALL X X
30 176088 1 BKT,RECEIVER DRIER,HVAC X X
31 120679 2 ADAPTOR X X
32 100198 4 SCREW,HEXHD X X
33 100193 1 SCREW,HEXHD X X
34 100080 6 SCREW,HEXHD X X
35 100065 4 WASHER,SPRING X X
36 100062 4 WASHER,FLAT X X
37 100061 7 WASHER,FLAT X X
38 100054 1 WASHER,SPRING X X
7-53
AIRCON UNIT
3
22
57 21
13 47
12 58
49
50
52-54
48
8 14
10
35
36
44 33 1 37
18
32
6 45
4
50 23
46
34
19
17
19 27
27
24
5
11
24 16
26 21
25 7
27
23 20
15
2 9
38 28
39
206499A
7-54
AIRCON UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226049 1 CASING ASSY X X
2 226050 1 SIDE COVER ASSY X X
3 226051 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE,ACTUATOR X X
5 226053 1 FLAPPER,FLOOR X X
6 226054 1 FLAPPER,DEFROST / DASH X X
7 226055 1 FLAPPER,FRESH AIR X X
8 226056 1 SUPPORT,COIL X X
9 226057 1 SUPPORT,BLOCK VALVE X X
10 NSI 1 MOUNTING PLATE,RELAY BOARD X X
11 NSI 1 BRACKET MTG,FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY,24V X X
16 NSI 1 RETAINER,AIRCON COIL X X
17 226017 1 THERMOSTAT X X
18 226016 1 MOTORIZED VALVE ASSY X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER 2" X X
23 226013 3 SNAP BUSHING 1/4" X X
24 226012 3 SHAFT ADAPTER X X
25 NSI 8 SCREW X X
26 NSI 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 207175 1 DRAIN TUBE ASSY X X
32 226010 6 CONSTANT TENSION BAND CLAMP X X
33 226006 1 HOSE,HEATER,60MM LONG X X
34 226006 1 HOSE,HEATER,325MM LONG X X
35 226009 2 STUD BAIL STYLE X X
36 226008 2 RETAINER X X
37 226007 2 RECEPTACLE X X
38 NSI 2 BOLT,HEXHD X X
39 220635 1 BLOCK VALVE X X
44 220765 2 O-RING X X
45 226006 1 HEATER HOSE,220MM LONG X X
46 226005 2 NYLON SPACER X X
47 226004 1 WIRING HARNESS X X
48 226003 1 DC CONVERTOR MOD ASSY,24V/12V X X
49 226002 1 RELAY BOARD ASSY X X
50 NSI 1 CLAMP,HOSE X X
51 226001 1 RELAY 24V X X
52 NSI 4 STAND OFF,PLASTIC X X
53 NSI 4 NUT X X
54 NSI 4 WASHER X X
57 226023 1 PANEL NUT X X
58 226022 1 LOCK WASHER X X
7-55
AIRCON SYSTEM: FRONT CHASSIS
25
24
13
8 26
23 28
30 23
14 4
10 9 12
5 15 26 14
9 23 26
31 28 23
23 30
7
17
32 27 14
33 20 26
26 10 1
23
18 30 26 11
6 29
22 21
35 24
3 25
34
2
E9836531 SH1-2 D
7-56
AIRCON SYSTEM: FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207908 1 CLAMP,RUBBER,10 SIDE ENG X X
2 207855 1 ASSY,HOSE,HVAC,COND,F/WAL X X
3 207854 1 ASSY,HOSE,HVAC,COND,COMP X X
4 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP X X
5 207837 1 PIPE,CONDENSOR,AIR-CON X X
6 207836 1 PIPE,CONDENSOR,AIR-CON X X
7 207794 1 CLAMP,RUBBER,5,MTG FRAME X X
8 207213 4 MTG,RUBBER,CONDENSER,HVAC X X
9 207044 2 CLAMP,ALU,4 BOLT,128 X X
10 207043 2 CLAMP,ALU,2 BOLT,196 X X
11 207018 1 CLAMP,ALU,4 BOLT,162 X X
12 207017 1 CLAMP,ALU,2 BOLT,162 X X
13 206979 1 CONDENSER,AIR-CON X X
14 206829 6 SPACER,CLAMP,ALUM.65MM X X
15 206502 1 CLAMP,RUBBER,6,MTG FRAME X X
17 201419 1 P-CLIP X X
18 176522 1 BKT,P-CLIP,AIR-CON X X
20 176052 1 BRKT,RUBBER CLAMP MTG X X
21 175041 1 MTG ARM,HOSE RUBBER,CAB X X
22 120675 1 ADAPTOR,COMPRESSOR,HVAC X X
23 100548 22 WASHER,HARDENED X X
24 100370 12 WASHER,HARDENED X X
25 100314 8 NUT,NYLOC X X
26 100312 14 NUT,NYLOC X X
27 100310 1 NUT,NYLOC X X
28 100198 6 SCREW,HEXHD X X
29 100089 4 SCREW,HEXHD X X
30 100084 6 BOLT,HEXHD X X
31 100083 2 SCREW,HEXHD X X
32 100080 1 BOLT X X
33 100061 2 WASHER X X
34 203975 2 PROTECTOR,HOSE STRAP X X
35 200653 6 CABLE TIE X X
36 910264 1 INSULATION,HOSE,HVAC X X Insulation for Item 4
7-57
AIRCON SYSTEM, CAB
8
42
20
27 10
41
40
26
21
18
39 17
19
16
5
14
11
12
E9836532 SH1 D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 218686 1 HOSE,RADIATOR-16MMID X X 0.901 m length (Reference page 7-40, 41).
6 218686 1 HOSE,RADIATOR-16MMID X X 0.896 m length (Reference page 7-40, 41).
7 217595 7 ADAPTOR,VENT,SWIVEL,2.5" X X From VIN. 2580 Was 206455
8 217594 7 VENT,SWIVEL,HVAC X X From VIN. 2580 Was 206456
9 207178 5 ADAPTOR,FLEX,2,5",HVAC X X
10 207177 1 ADAPTOR,FLEX,2",HVAC X X
11 207175 1 ASSY,DRAIN TUBE,HVAC X X
12 207175 1 ASSY,DRAIN TUBE,HVAC X X
14 206945 2 MTG,RUBBER,D# X X
16 206499 1 HVAC UNIT,24V X X
17 206457 5 VENT,DE-MIST,SHORT X X
18 206310 4 VENT,DE-MIST,LONG X X
19 204187 1 DUCT,AIR,FLEX 62,5MM X X 0.163 m length.
20 204187 1 DUCT,AIR,FLEX 62,5MM X X 0.235 m length.
21 204187 1 DUCT,AIR,FLEX 62,5MM X X 0.846 m length.
26 202346 1 DUCT,AIR,FLEX,50MM X X
27 200871 20 CABLE TIE X X
39 207867 1 GASKET,HVAC RECIRC X X Reference page 7-38, 39.
40 207690 1 ROSETTE,AIR OUT,COOLBOX X X Reference page 7-38, 39.
41 100831 3 SCREW,PANHD,SELFTAP X X Reference page 7-38, 39.
42 100938 3 SCREW,SLOTHD C/SUNK X X Reference page 7-38, 39.
13
55 79
96
93
56
54
12
96
93
E9836301 SH8-8 F
7-60
HVAC SEALING, CAB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 208044 1 SEAL,NEOPRENE,SIDE,CAB,B30D X X
13 208043 1 SEAL,NEOPRENE,FRONT,CAB,B30D X X
54 176593 1 ASSY,BAFFLE MTG,CAB,BTM,B30D X X
55 176591 1 ASSY,BAFFLE MTG,CAB,FRONT,B30D X X
56 176590 1 PLT,BAFFLE MTG,BONNET,B30D X X
79 100370 46 WASHER,HARDENED X X
92 100086 2 SCREW, HEXHD X X
93 100081 18 SCREW,HEXHD X X
96 100061 18 WASHER,FLAT X X
7-61
FRONT CHASSIS KIT
TO VIN. 650
3
4 8
22
11
16 21
12 7
9 15
12 11
23 17 15
2 20
19 18
14
13
6
10
E9836101 L
7-62
FRONT CHASSIS KIT
TO VIN. 650
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 183062 1 CHASSIS,FRONT,B30D X X
2 174687 1 MTG,REAR,P/SHAFT,GUARD,B30D X X
3 174686 1 MTG,FRONT,P/SHAFT,GUARD,B30D X X
4 174677 1 GUARD,PROP SHAFT,B30D X X
5 174497 1 MTG,CAB,FRONT RIGHT,B30D X X
6 174496 1 MTG,CAB,FRONT LEFT,B30D X X
7 174490 2 MTG,FUEL TANK,BATT BOX,B30D X X
8 172800 1 MTG,FRAME,FRONT CHASSIS,B30D X X
9 100945 8 SCREW,HEXHD X X
10 100653 8 NUT,STOVER X X
11 100548 16 WASHER,HARDENED X X
12 100536 8 WASHER,HARDENED X X
13 100532 16 WASHER,HARDENED X X
14 100491 8 SCREW,HEXHD X X
15 100424 8 WASHER,HARDENED X X
16 100415 4 NUT,NYLOC X X
17 100370 16 WASHER,HARDENED X X
18 100316 4 NUT,NYLOC X X
19 100314 8 NUT,NYLOC X X
20 100312 8 NUT,NYLOC X X
21 100212 4 BOLT X X
22 100198 8 SCREW, HEXHD X X
23 100146 4 SCREW,HEXHD X X
7-63
FRONT CHASSIS KIT
3
4 8
22
11
16 21
12 7
9 15
12 11
23 17 15
2 20
19 18
14
13
6
10
P008701-A
7-64
FRONT CHASSIS KIT
7-65
FRONT CHASSIS KIT
12
28
17
27
11 21
17
26 20
19
15
10
31
30
23 2
21
1
13 24
11
23
25
9
7
8
18
29
4
22 26
18 32
5
14 32
16
23
6
25 E13836101 - D
12
28
17
27
11 21
17
26 20
19
15
10
31
30
23 2
1 21
13 24
11
17
19
9
7
8
18
29
4
22 26
18 32
5
14 32
16
23
6
25 E14036101 - B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 186040 1 MTG,MK2,HYD BLOCK,B30D XX
2 186036 2 CHANNEL,STRAP,SUPPORT,B30D XX
3 182489 1 CHASSIS,FRONT,10MM,B30D MK4 X FROM VIN 1270
3 182489 1 CHASSIS,FRONT,10MM,B30D MK4 X FROM VIN 1228
4 178747 1 MTG PLT,HOSES,F/CHASSIS,B30D XX
5 178746 1 MTG PLT,EXHAUST,F/CHASSIS,B30D XX
6 174687 1 MTG,REAR,P/SHAFT GUARD,B30D XX
7 178889 1 MTG,FRONT,P/SHAFT GUARD,B30D XX
8 174677 1 GUARD,P/SHAFT,B30D XX
9 174497 1 MTG,CAB,FRONT RIGHT,B30D XX
10 174496 1 MTG,CAB,FRONT LEFT,B30D XX
11 174490 2 MTG,FUEL TANK,BATT BOX,B30D XX
12 172800 1 MTG,FRAME,FRONT CHASSIS,B30D XX
13 161913 8 BOSS,STRAP,F/CHASSIS,B30D XX
14 100945 8 SCREW,HEXHD XX
15 100653 8 NUT,STOVER XX
16 100569 4 SCREW,HEXHD XX
17 100548 16 WASHER,HARDENED XX
18 100536 8 WASHER,HARDENED XX
19 100532 16 WASHER,HARDENED XX
20 100491 8 SCREW,HEXHD XX
21 100424 8 WASHER,HARDENED XX
22 100415 4 NUT,NYLOC XX
23 100370 32 WASHER,HARDENED XX
24 100316 4 NUT,NYLOC XX
25 100314 16 NUT,NYLOC XX
26 100312 12 NUT,NYLOC XX
27 100212 4 SCREW,HEXHD XX
28 100198 8 SCREW,HEXHD XX
29 100146 4 SCREW,HEXHD XX
30 100091 2 SCREW,HEXHD XX
31 100090 6 SCREW,HEXHD XX
32 100062 8 WASHER,FLAT XX
TO VIN. 1182
15
43
46
10
4
47 35
26 40 31
42 35
2
3
6 35
38 7 45
36
16
24
28
36
12
14
34
36
38
E9836103 SH1-3 C
7-70
BONNET KIT
TO VIN. 1182
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221760 4 CIRCLIP:EXTERNAL X X
2 208072 2 STRAP,BONNET,ADT,D# X X
3 207606 2 GASSTRUT,BONNET,ADT,B40D X X
4 206861 1 HANDLE,PADDLE,BONNET,D# X X
5 206466 1 BONNET, B30D X X
6 206439 1 HANDLE,CAB INTERIOR,B30D X X
7 204122 2 RUBBER,PROG.BUMP STOP M12 STU X X
10 201509 1 TRI/MARK:GASKET X X
12 183496 1 HINGE,BONNET,LHS,B30D X X
14 183201 2 HINGE,CHASSIS(BONNET)B30D X X
15 183200 1 HINGE,BONNET,RHS,B30D X X
16 176519 2 PLT,BONNET MTG,HINGE,B30D X X
24 161055 2 PIN,BONNET HINGE,B30D X X
26 100994 2 CAPSCREW X X
28 100090 6 SCREW,HEXHD X X
31 100655 4 NUT,STOVER X X
34 100456 8 CAPSCREW,CSK SOCHD X X
35 100424 12 WASHER,HARDENED X X
36 100370 22 WASHER,HARDENED X X
38 100314 15 NUT,NYLOC X X
40 100310 6 NUT, NYLOC X X
42 100288 2 NUT,HEXAGON X X
43 100220 4 CAPSCREW,SOCHD X X
45 100119 4 BOLT,HEXHD X X
46 100063 4 WASHER,HARDENED X X
47 100061 2 WASHER,FLAT X X
7-71
BONNET KIT: DETAIL A
A
11
27
25
14
4 5
10 35
29
23
1
24
30
7
31
33
12 28
8
3 22
29
35
19 15
6 34
28
263642 (1)
263063 SH 1-2 A
11
8
4
3
8
7
12
5
2
7 10
8
8
11 263642 (2)
E9836103 SH1-3 E
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A X X
Also referenced on page 7-61.
1 218690 1 BONNET,SHELL,B30D X X
2 221760 4 CIRCLIP: EXTERNAL X X
3 208072 2 STRAP, BONNET X X
4 207606 2 GASSTRUT, BONNET X X
5 183201 2 HINGE, CHASSIS(BONNET) X X
6 161055 2 PIN, BONNET HINGE X X
7 100655 4 NUT, STOVER X X
8 100424 8 WASHER, HARDENED X X
9 100370 12 WASHER, HARDENED X X
10 100314 6 NUT, NYLOC X X
11 100119 4 BOLT, HEXHD X X
12 100090 6 SCREW, HEXHD X X
TO VIN. 1182
44
9
35
19
17
35
27 37
29
36 18
33
13
23 33
11 41
11 39
30 32
11 25
21
22
36
8
38 40
20
29
33
22
25
33 32
39
E9836103 SH2-3 B
7-76
BONNET CATCH
TO VIN. 1182
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
8 202917 1 SPRING:COMP 170X70X5 BON CAT X X
9 202872 1 SPRING X X
11 200779 4 TIE ROD END X X
13 183380 1 PEG,BONNET CATCH X X
17 174093 1 HOUSING,BONNET CATCH=B40C X X
18 173802 1 CUP,BONNET CATCH X X
19 173801 1 TONGUE,BONNET CATCH,ADT B# X X
20 173638 1 PLATE ADAPTER GUIDE,BON.B40D X X
21 173624 1 PIVOT PLATE,BONNET LATCH,B40D X X
22 172043 2 WASHER,RUBBER X X
23 162013 1 ROD,M6X735,BONNET LATCH,B40D X X
25 101301 2 WASHER, FLAT X X
27 100989 1 SCREW,HEXHD X X
29 100731 8 SCREW X X
30 100672 1 STUD,M6X100-BONNET REL=B40C X X
32 100654 2 NUT,STOVER X X
33 100548 16 WASHER,HARDENED X X
35 100424 12 WASHER,HARDENED X X
36 100370 22 WASHER,HARDENED X X
37 100316 1 NUT,NYLOC X X
38 100314 15 NUT,NYLOC X X
39 100312 8 NUT,NYLOC X X
40 100310 6 NUT,NYLOC X X
41 100293 1 NUT,HEXAGON X X
44 100210 1 BOLT X X
7-77
BONNET CATCH
2
14
10
6
3
1
15 8
5
7
9
9
12
12 15 10
4 11
3
2
13
18
17
23
22
21
20
16
19
7 20
9 21
22
12
263063 SH2-2 A
E9836103 SH2-3 E
12
10
12
10
12
10 7 3
10
5
11
4
10 10
12 12
2 12
1
10 9
2
12
10
1
E9836115 E
7-80
GRILL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910241 1 PINCH WELD, BOOT SEAL, 1.6mm PLATE X X
2 910138 1 PINCHWELD:BOOTSEAL X X
3 204708 1 PLATE,PERFERATED,GRILL,B30D X X
4 176204 2 PLT,MTG,TOP,CONDENSOR,25/30D# X X
5 176203 1 PLT,BAFFLE,RAD SEAL,LHS,B30D X X
6 174439 1 PLT,BAFFLE,RAD SEAL,BOT,B30D X X
7 174395 1 PLT,BAFFLE,RAD SEAL,TOP,B30D X X
8 174394 1 PLT,BAFFLE,RAD SEAL,RHS,B30D X X
9 174393 1 FRAME,GRILL,B30D X X
10 100370 34 WASHER,HARDENED X X
11 100314 4 NUT,NYLOC X X
12 100089 30 SCREW,HEXHD X X
7-81
BELLY PLATE
11
9
3
12
10 15
10
14
12
10
5
10 11
9
14
E9836107 SH1-2 G
7-82
BELLY PLATE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221760 4 CIRCLIP:EXTERNAL X X
2 183201 4 HINGE,CHASSIS(BONNET)B30D X X
3 181522 1 ASSY,BELLY PLATE,B30D X X
4 174449 1 PLATE,COVER,BELLY,LHS,B30D X X
5 174448 1 PLATE,COVER,BELLY,RHS,B30D X X
6 174446 2 PLATE,BELLY,FRONT,B30D X X
7 161055 2 PIN,BONNET HINGE,B30D X X
8 161054 4 SHIM,4MM,BELLYPLT,FRONT,B30D X X
9 100945 18 SCREW,HEXHD X X
10 100424 14 WASHER,HARDENED X X
11 100370 34 WASHER,HARDENED X X
12 100316 7 NUT,NYLOC X X
13 100314 16 NUT,NYLOC X X
14 100212 7 BOLT X X
15 100123 4 CAPSCREW X X
7-83
MUDGUARDS AND MISCELLANEOUS PARTS
TO VIN. 1667
11
24
34
25
7 2
5 25
30
13
15
32
31
28
31 29
27
6 14
18 4
12
32
31
20 33
31 29
19 27
10
31
22 26
32 29
31 31 28
32
31 21 3
27 23
33
29 17
1
37
36
16
35
29
E9836117 H
TO VIN. 1667
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207604 1 EXTENSION,MUDGUARD,RHS X X
2 207603 1 EXTENSION,MUDGUARD,LHS X X
3 207521 2 MUD FLAP,BOT,M/GUARD X X
4 207520 2 MUDFLAP,MUDGUARD STRUT X X
5 207486 2 MTG,MID STEP,M/GUARD X X
6 207485 2 MTG,BOT STEP,M/GUARD X X
7 207484 2 MTG,TOP STEP,M/GUARD X X
10 206819 1 NONSLIP,MUDGUARD,RHS X X
11 206818 1 NONSLIP,MUDGUARD,LHS X X
12 206767 4 STRAP,STEP RUBBER CONNECTOR X X
13 204374 2 REFLECTOR,AMBER,BOLT ON X X
14 176534 4 STIFFENER,MUDFLAP,STRUT X X
15 176478 2 HANDRAIL,M/GUARD,OUTER X X
16 176477 2 HANDRAIL,M/GUARD,INNER X X
17 176420 2 SPACER,MUDGUARD X X
18 176319 2 PLT,BACKING,MUD FLAP X X
19 176064 6 PLATE,SERRATED,WIDE STEP X X
20 176061 8 STEP,PERFORATED,WIDE X X
21 173964 8 BACK PLATE,STEP,BOTTOM X X
22 173963 2 STEP,BOTTOM,MUDGUARD X X
23 172797 1 MUDGUARD,ASSY,RHS X X
24 172796 1 MUDGUARD,ASSY,LHS X X
25 101301 24 WASHER X X
26 100090 16 SCREW,HEXHD X X
27 100086 68 SCREW,HEXHD X X
28 100731 18 SCREW X X
29 100548 40 WASHER X X
30 100415 12 NUT:NYLOC X X
31 100370 168 WASHER,HARDENED X X
32 100314 84 NUT,NYLOC X X
33 100312 14 NUT,NYLOC X X
34 100146 12 SCREW,HEXHD X X
35 100083 8 SCREW,HEXHD X X
36 100080 18 BOLT X X
37 100061 18 WASHER,FLAT X X
6
15
2
11 31
23
10 23
8 27
29
28
28
33
24
26
17
9 4
7 18
29
28 28 30
20 33 26 5
19
29
28 28
32
22 3 16
28 29
33 28 21 25 12
26 23
31
27
23
30
14 1
26
36
35
34 26
36
35
13
E9836117 - I
34
28 19
13
16
15
32
38
10 25
21 5
30 6
1 29
26
17
1
4 26
35
7
20
29 26 9
35
26
3 24 27
26 36
12 35
26
18 22
29
32
38
32
38
23 34
14
34
11 38
37
34 33 31
E9836105 SH1-2 N
7-88
BATTERY BOX KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910241 1 PINCHWELD,BOOTSEAL X X
2 910223 1 PINCHWELD:LARGE X X 0.130M Length
3 910223 1 PINCHWELD:LARGE X X 0.7M Length
4 217924 1 NONSLIP,REAR X X
5 217859 1 NONSLIP,TOP,BATT BOX X X From VIN. 2610 Was 217922. Refer SIB 2005/1069
6 216067 1 NONSLIP,B/BOX,OUTER X X
7 216066 1 NONSLIP,B/BOX,INNER X X
8 217858 1 NONSLIP,LID,B/BOX X X From VIn. 2610 Was 216051. Refer SIB 2005/1069
9 207456 1 DEFLECTOR,AIR X X
10 207375 1 BOLT,STRIKER X X
11 207366 1 LATCH,LH X X
12 207206 1 HANDLE,PADDLE X X
13 206494 1 COVER,HEADLIGHT,LHS X X
14 206465 1 STRUT,CAB X X
15 206415 2 HINGE,EXTERIOR X X
16 206291 1 GROMMET X X
17 204374 2 REFLECTOR,AMBER X X
18 201509 1 LATCH,GASKET X X
19 187345 1 LID,TOP X X
20 187317 1 BOX,BATTERY X X
21 178799 2 WASHER,MACHINED X X
22 174527 1 LID,BATTERY BOX X X
23 173969 1 LINK,LOCK X X
24 173837 1 MTG,BOTTOM X X
25 100810 12 SCREW X X
26 100424 20 WASHER,HARDENED X X
27 100370 2 WASHER,HARDENED X X
28 100358 8 WASHER,FLAT X X
29 100316 10 NUT,NYLOC X X
30 100314 1 NUT,NYLOC X X
31 100312 2 NUT,NYLOC X X
32 100310 14 NUT,NYLOC X X
33 100273 4 SCREW,HEXHD X X
34 100253 14 SCREW,HEXHD X X
35 100212 10 SCREW,HEXHD X X
36 100089 2 SCREW,HEXHD X X
37 100063 4 WASHER,FLAT X X
38 100061 18 WASHER,FLAT X X
7-89
FUEL TANK MISC. PARTS
10
11
3
6
19
5 18
8
12
4
13
12
5 13
12
P011129
E9836104 SH1-2 L
7-90
FUEL TANK MISC PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207846 1 GASKET,CORK,DIESEL TANK X X Used up to 18/11/2002
1 201503 1 GASKET,CORK,DIESEL TANK X X Used from 18/11/2002
2 217863 1 NONSLIP,REAR F/TANK X X From VIN. 2610 Was 207514. Refer SIB 2005/1069
3 206495 1 COVER,HEADLIGHT,RHS X X Includes items 18 & 19 as part of Assembly
4 204374 2 REFLECTOR,AMBER,BOLT ON X X
5 100212 10 BOLT X X
6 176427 1 LID:MAIN DIESEL ACCESS X X
7 174491 1 TANK,FUEL X X
8 173837 1 MTG,BOTTOM,F/TANK,B/BOX X X
9 120396 1 PLUG,CLOSURE HEX SOCKET HD X X
10 100731 6 SCREW,HEXHD X X Was 100083.
11 100548 6 WASHER,HARDENED X X
12 100424 24 WASHER,HARDENED X X
13 100316 14 NUT,NYLOC X X
Used from
14 208649 1 CAP,DIESEL FILLER X X AEB4118****406 Refer to SB 2002/1040
15 140542 1 SEAL,CAP,DIESEL FILLER X X Refer to SB 2002/1040
16 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI X X Refer to SB 2002/1040
17 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI X X Refer to SB 2002/1040
18 100111 4 SCREW,HEXHD X X Part item of assembly item 206495
19 100148 4 WASHER,FLAT X X Part item of assembly item 206495
7-91
FRONT SUSPENSION
2
15
13
5
13 9
16
14 12
12
12
12
17 9
14
4
10 11 9
8 12
6
25 12
14
23
27
20
27
22
24
26
25
TD0003063
7-92
FRONT SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 230238 1 CYL,SUSP.STRUT,LHS,B30D,NEW X X Was 230207.
3 230239 1 CYL,SUSP.STRUT,RHS,B30D,NEW X X Was 230206.
4 206073 1 LINK,DRAG,B30D X
4 206364 1 LINK,DRAG,B25D X
5 206071 2 SHOCK MAT,B30D BIN X X
6 178169 8 SHIM,AXLE SPACING,DOMEX,B30D X X Item was 174397.
7 161016 4 BOSS X X
8 101326 4 BOLT,HEXHD X X From VIN 651
9 100887 20 CAPSCREW,SOCHD X X
10 100777 4 NUT,HEXAGON X X From VIN 651
11 100547 4 WASHER,FLAT,HARDENED X X From VIN 651
12 100532 32 WASHER,HARDENED X X
13 100370 16 WASHER,HARDENED X X
14 100322 16 NUT,HEX X X
15 100314 8 NUT,NYLOC X X
16 100089 8 SCREW,HEXHD X X
17 263120 2 ASSY,LINK,PIVOT,F/SUSP,B30D X X From VIN 1259 Interchangeable with 262751.
18 100044 1 WASHER,SPRING X X
19 100470 1 CAPSCREW X X
20 150206 1 BUSH,LINK,F/SUSP X X
21 166004 1 BOSS X X
22 186265 1 PIN,ASSY,LINK,F/SUSP X X
23 186314 1 LINK,PIVOT,F/SUSP X X
24 203739 1 SPHERICAL BRG X X
25 206074 2 SPHERICAL BRG X X
26 186264 1 LINK,BASE,F/SUSP X X
27 140769 2 SEAL,PIVOT PIN,F/SUSP X X
7-93
SUSPENSION STRUT
TO VIN. 1272
A
29 2
30
13
28
26
14 11
4
5
25
24
1
9
27
WARNING
PRESSURISED GAS
17 Avoid injury from escaping
fluid. Refer to manual for
16 correct removal, installation
and maintenance procedure.
Typical working pressure:
15 16 4800 kPa (700 PSI).
207340
17
23
22 6
10
21
20 7
15
19
8
18
12
3
29
30
28 230154 F
7-94
SUSPENSION STRUT
TO VIN. 1272
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
Used up to
A 230180 1 CYLINDER,SUSP.STRUT,LHS,ASSY,B30D X X AEB4119122R000422
Used up to
A 230181 1 CYLINDER,SUSP.STRUT,RHS,ASSY,B30D X X AEB4119122R000422
Used from
A 230208 1 CYL,SUSP.STRUT,RH,ASS,B30D,NEW X X AEB4119122R000423
Used from
A 230209 1 CYL,SUSP.STRUT,LH,ASS,B30D,NEW X X
AEB4119122R000423
1 207340 1 DECAL,SUSPENSION CYLINDER,D# X X
2 230207 1 CYL,SUSP.STRUT,LHS,B30D,NEW X X Used on 230209
2 230206 1 CYL,SUSP.STRUT,RHS,B30D,NEW X X Used on 230208
Used up to
3 Z0635460021 1 BALL,DIA X X Used on 230180 & 230181
AEB4119122R000422
Used from
3 221630 3 BALL,STEEL X X Used on 230208 & 230209
AEB4119122R000423
4 210696 1 CAP,VALVE CYL SUSPSTRUT,B40B X X
5 210695 1 VALVE,CYL SUSPSTRUT,B40B X X
6 160839 1 NECKBUSH, SUSP. STRUT,B30D X X
7 206287 1 BELLOW,RUBBER X X
8 206286 1 CLAMP,HOSE X X
9 140696 2 W/BAND,ROD X X
10 200085 1 CLAMP,HOSE X X
11 190742 1 PLUG,HEX HEAD X X
Used up to
12 183068 1 ROD,SUSP.STRUT,B30D X X AEB4119122R000422 Used on 230180 & 230181
Used from
12 183873 1 ROD,SUSP.STRUT,B30D,NEW X X AEB4119122R000423 Used on 230208 & 230209
13 183067 1 BARREL,SUSP.STRUT,B30D X X
14 174554 1 GUARD,SUSP.STRUT VALVE,B30D X X
15 140441 1 KIT, SEAL, SUSP.,B30D X X
16 208042 2 GUIDE,TAPE,PISTON,PTFE X X
17 140706 2 W/BAND : PISTON X X
18 140498 1 SEAL,WIPER X X
19 140443 1 SEAL,ROD X X
20 140442 1 SEAL,ROD X X
21 140411 1 RING,BACK UP X X
22 140397 1 O RING X X
23 140169 1 O RING X X
24 100370 8 WASHER,HARDENED X X
25 100229 8 CAPSCREW,SOCHD X X
26 100209 2 SCREW,HEXHD X X
27 160840 1 PISTON, SUSP. STRUT, B30D X X
28 206074 2 SPHERICAL BRG,2 BOLT,B30D X X
29 202599 1 CIRCLIP:INTERNAL X X
30 206075 1 SPACER,SPHERICAL BRG,B30D X X
7-95
SUSPENSION STRUT
31 2 14
32
30
10
12
16
5 7
28
28 13
1
27 29
20 WARNING
PRESSURISED GAS
17 Avoid injury from escaping
fluid. Refer to manual for
correct removal, installation
and maintenance procedure.
Typical working pressure:
6 4800 kPa (700 PSI).
207340
19
26
25
18
24
11
23
8
22
9
21
31
15
32 P011146
230246 - 0
30 230248 - 0
TO VIN. 0099
36
61
54
12 53
33
54
39
41
27
14
13
53 32
25
15
35
34
19
17
37
16
59
62 57
63
55
55
45
18 57
58 55
56
E9836504 SH1-3 C
TO VIN. 0099
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 220010 1 ELEMENT:FILTER 29MICRON GUD X X
13 210497 1 STRAINER,125 MICRON,350L/MIN X X
14 210367 1 ASSY,FILTER,FINN,5MICRON X X Referenced from pages 7-76 and 7-77.
15 210105 1 LEVEL,INDICATOR X X
16 208068 1 SLING,HOSE,B30D X X
17 207988 1 SPRING,ARTIC HOSE X X
18 207967 1 BOOT, RUBBER, DRAIN VALVE,B40D X X
19 207795 1 SPRING,ARTIC HOSES,B40D X X
25 206787 1 CAP,FILLER,HYDRAULIC X X
27 206373 1 GASKET,HYD TANK,SMALL,D# ADT X X
32 201412 1 MAGNET:ULTRA-T TANK-CERAMIC X X
33 183333 1 LID,IN-TANK,FILTER X X
Used up to
34 181513 1 TANK,HYD,SMALL RANGE ADT'S #D X X
AEB411812R00099
35 176600 1 BKT,HYD MISC,B30D X X
36 174494 1 GUARD,HYD,TANK,B30D X X
37 173954 1 PLT,LOCK BULKHEAD,B25D X X
39 172798 1 LID,HYD TANK,D# X X
41 140466 1 O RING X X
45 122136 1 VALVE,DRAIN X X
53 100731 27 SCREW X X
54 100548 37 WASHER,HARDENED X X
55 100532 10 WASHER,HARDENED X X
56 100653 4 NUT,STOVER X X
57 100370 8 WASHER,HARDENED X X
58 100364 2 SCREW,HEXHD X X
59 100314 4 NUT,NYLOC X X
61 100196 8 BOLT,HEXHD X X
62 100158 4 BOLT X X
63 100144 2 SCREW,HEXHD X X
67
59
55
66
55
68 68
55
36
61
55
12 53
33
55
39
41
27
14
13
32
53
25
15 55
35 53
34
19
17
37
16
59
62 57
63 56
56
45
18 57
58 56
54 E9836504 SH1-3 O
7-100
HYDRAULIC TANK
7-101
HYDRAULIC TANK FILTER ASSEMBLY
1 5
P010528 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 210862 1 ASSY,FILTER,FINN,5MICRON X X From VIN. 1882 Was 210367. Refer SB 2004 / 1062.
2 222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X From VIN. 1882 Was 220735. Refer SB 2004 / 1062.
3 220738 1 FUNNEL,FILTER X X
4 140744 1 KIT,SEAL X X
5 226531 1 SPRING X X Was NSI.
6 226532 1 HOLDER,FILTER ASSEMBLY X X
7 226530 1 WASHER,WITH CAP SCREW X X
8 100197 1 CAPSCREW,SOCHD X X
19
16
1
14
15
8
4
3
18
9
11
2
12
17
11
7
13
17
10
6
12
10
7
13
11
6
5
11
E9836200 SH1-2 C
7-104
ARTIC JOINT BEARING ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261891 2 PIN ASSY,ARTIC LOCK,B30D X X
2 181191 1 PIN,FLOAT'G:BOTTOM ARTIC X X
3 173275 2 SHIM,FIXED ARTIC X X
4 172976 1 LOCK,ARTICULATED,B30D X X
5 162347 1 PIN,FIXED,TOP ARTIC X X
6 162346 2 PLT:COVER-FLOAT ARTIC X X
7 162345 2 PLT:COVER-FIXED ARTIC X X
8 161685 1 MTG PLT:FIXED ARTIC X X
9 160706 1 SLEEVE,FIXED ARTIC X X
10 150137 2 ASSY,BEARING,ARTIC HITCH X X
11 140720 4 O RING,NEOPRENE X X
12 140602 2 SEAL,OIL,DOUBLE LIP X X
13 140303 2 SEAL,OIL X X
14 100888 4 CAPSCREW,SOCHD X X
15 100461 8 CAPSCREW X X
16 100370 1 WASHER,HARDENED X X
17 100225 32 CAPSCREW X X
18 100123 4 CAPSCREW X X
19 100089 1 SCREW,HEXHD X X
7-105
REAR CHASSIS KIT
TO VIN. 1269
5 14
9
2 4
8
6 12
9
11 14
10
7
13
E9836110 K
7-106
REAR CHASSIS KIT
TO VIN. 1269
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261893 1 ASSY,BIN POLE,B30D X X
2 202686 1 GRIP:PTC 25MM X X
3 183306 1 CHASSIS,REAR,B30D X X
4 174700 1 REMOVABLE B/HEATING PROT,B30D X X
5 174552 1 MTG PLT ARTIC PROTECTION,B30D X X
6 100989 1 SCREW,HEXHD X X
7 100536 8 WASHER,HARDENED X X
8 100424 4 WASHER,HARDENED X X
9 100370 10 WASHER,HARDENED X X
10 100314 1 NUT,NYLOC X X
11 100284 1 NUT,HEXAGON X X
12 100210 4 BOLT, X X
13 100128 8 SCREW,HEXHD X X
14 100091 10 SCREW,HEXHD X X
7-107
REAR CHASSIS KIT
3 14
9
2 5
8
6 12
9
11 14
10
7
13
E9836110 M
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261893 1 ASSY,BIN POLE,B30D X X
2 202686 1 GRIP:PTC 25MM X X
3 186303 1 PLT,ARTIC,PROTECTION,MK2,B30D X X
4 186300 1 CHASSIS,REAR,B30D X X
5 174700 1 REMOVABLE B/HEATING PROT,B30D X X
6 100989 1 SCREW,HEXHD X X
7 100536 8 WASHER,HARDENED X X
8 100424 4 WASHER,HARDENED X X
9 100370 10 WASHER,HARDENED X X
10 100314 1 NUT,NYLOC X X
11 100284 1 NUT,HEXAGON X X
12 100210 4 BOLT, X X
13 100128 8 SCREW,HEXHD X X
14 100091 10 SCREW,HEXHD X X
35 35 35
1
36
36 36
10 7
8
6 6
6
33
28
21
5
25 4
36
3 11 36
13 29 14
36
24
30
19 2
16 20 35
30 22
23
17 34
15
37
18 11
12
24
29 36
35
E9836110 SH1-2 Q
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208771 1 GROMMET X X
2 203923 1 GROMMET X X
3 202686 1 GRIP,PTC 25MM PIPE X X
4 186940 1 PLT,ARTIC,PROTECT,MKIII X X
5 186919 1 PLT,MTG,B/HEAT CVR,B30D MK III X X
6 186706 3 ASSY,COVER,BOTTOM X X
7 186705 1 ASSY,COVER,RHS X X
8 186704 1 ASSY,COVER,LHS X X
9 186703 2 RUBBER,UPPER SUSP.CAVITY X X
10 186699 1 COVER,TOP,F/OSCIL X X
11 186698 2 COVER,BACK,REAR,F/OSCIL X X
12 186697 1 COVER,REAR,RHS,F/OSCIL X X
13 186696 1 COVER,REAR,LHS,F/OSCIL X X
14 186695 2 STRAP,F/OSCILL,CROSS PLT X X
15 186693 2 RUBBER,SUSP,CAVITY,LHS X X
16 186692 1 ASSY,BIN POLE X X
17 186691 2 SHIM,BIN SUPPORT POLE X X
18 184100 1 CHASSIS,REAR,B30D,MKII X X
19 178141 4 SHIM,BIN SUPPORT POLE X X
20 176490 3 SHIM,BIN SUPPORT POLE MTG X X
21 174700 1 REMOVABLE B/HEATING PROT X X
22 170489 2 SAW CYL.WASHER X X
23 162242 1 PIN,PIVOT,BIN STAY X X
24 105013 1 SCREW,HEXHD X X
25 100569 8 SCREW,HEXHD X X
26 100536 8 WASHER,HARDENED X X
27 100424 2 WASHER,HARDENED X X
28 100370 4 WASHER,HARDENED X X
29 100312 8 NUT,NYLOC X X
30 100288 2 NUT,HEXAGON X X
31 100210 2 SCREW,HEXHD X X
32 100128 8 SCREW,HEXHD X X
33 100091 4 SCREW,HEXHD X X
34 100085 2 SCREW,HEXHD X X
35 100082 10 SCREW,HEXHD X X
36 100062 26 WASHER,FLAT X X
37 130049 4 HOSE,CLEAR,12MM X X
20
10
12 2
2
15
13 5
11 7
14 12 3
11 6
14
11
11
8 12
9
4
1 17
13
13
16 9
E9836111 SH1-2 J
7-112
REAR SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206969 4 SANDWICH BLOCK,AXLE MTG,C#ADT X X
2 206073 8 LINK,DRAG,B30D X
2 206364 8 LINK,DRAG,B25D X
3 201556 4 CONICAL BEARING,RUBBER,B30D X X
4 190228 4 CHAIN TIE,AXLE,ADT X X
5 262778 2 ASSY,W/BEAM,WEIGHING SYS,B30D X X
6 183003 2 TAPER PLUG, WALKING BEAM B30D X X
7 178169 AR SHIM,AXLE SPACING,DOMEX,B30D X X
8 173247 4 PLATE,SPACER,AXLE,B30D X X
9 170548 8 PLT,LOCK,AXLE,ADT X X
10 161016 8 BOSS X X
11 100532 54 WASHER,HARDENED X X
12 100887 38 CAPSCREW,SOCHD X X
13 100424 48 WASHER,HARDENED X X
14 100322 24 NUT,HEX X X
15 100316 16 NUT,NYLOC X X
16 100119 16 BOLT,HEXHD X X
17 100111 16 SCREW,HEXHD X X
20 200591 1 K-CLAMP X X
7-113
BIN, MISCELLANEOUS PARTS: B30D
TO VIN. 1480
30
24
8
1
9
30
24
29
26
3
15
26
28
24
37 32
33
10 24 36 19 38
23 24
40
21 31
14 5 13
2 13
20 14
4
4
7 27
6 18 27
22
24 39
21
23
11 31
41
E9836112 G
7-114
BIN, MISCELLANEOUS PARTS: B30D
TO VIN. 1480
I B Vin Series
Q
T 3
PART No. T DESCRIPTION REMARKS
E 0 From:
Y
M D To:
1 225412 1 PLUG X
2 206437 6 HEXSERT X
3 206079 2 MUDFLAP,BIN MOUNTED,B30D X
4 206071 6 SHOCK MAT,B30D BIN X
5 204374 6 REFLECTOR,AMBER X
6 204373 2 REFLECTOR,RED X
7 203215 2 GROMMET X
8 181498 1 BIN,DUCTED,B30D X
9 176540 1 HANDLE,BIN,FRONT X
10 174768 6 PLT,MTG,REFLECTOR X
11 174000 2 PLATE,REAR LIGHT,GUARD X
13 172806 6 SHIM,5MM BIN HEIGHT X
14 172805 6 SHIM,1.6MM BIN HEIGHT X
15 172782 2 PLATE,MUDFLAP MTG X
18 161025 4 BUSH,BIN PIVOT X
19 161016 6 BOSS X
20 100868 6 WASHER X
21 100731 12 SCREW,HEXHD X
22 100598 16 CAPSCREW,SOCHD X
23 100548 12 WASHER,HARDENED X
24 100532 17 WASHER,HARDENED X
26 100424 24 WASHER,HARDENED X
27 100370 24 WASHER,HARDENED X
28 100316 12 NUT,NYLOC X
29 100212 12 SCREW,HEXHD X
30 100144 3 SCREW,HEXHD X
31 100258 2 SCREW,HEXHD X
32 178669 6 SHIM,5MM NEW GUIDE PLT X Was item 17 (171585) up to VIN 971.
33 178668 6 SHIM,1.6MM NEW GUIDE PLT X Was item 12 (172821) up to VIN 971.
36 178656 2 PLATE,GUIDE,BIN,NEW X Was item 16 (171586) up to VIN 971.
37 100653 6 NUT,STOVER X Used only from VIN 972.
38 100463 6 CAPSCREW,SOCHD X Was item 25 (100452) up to VIN 971.
39 100364 8 SCREW,HEXHD X Used only from VIN 972.
40 186098 2 MTG PLT,FRONT,PAD X Used only from VIN 972.
41 200038 2 NIPPLE,GREASE X
7-115
BIN, MISCELLANEOUS PARTS: B30D
15
38
29
29
38
31 36
12 13
14 21
30 19
25 29 31
34
17 29
16
27 18
24 33
4 3
28
28 32 2
22 22 29
11 35
17
18 32
27 26
37 6 20 3
5
27 10 SHOCK MAT AND SHIM
23 LAYOUT FOR 182809
8
24
7
1
32
26
E9836112 - K
TO VIN. 1495
30
24
8
1
9
30
24
29
26
3
15
26
28
24
37 32
33
10 24 36 19 38
23 24
40
21 31
14 5 13
2 13
20 14
4
4
7 27
6 18 27
22
24 39
21
23
11 31
41
E10814112 H
TO VIN. 1495
I B Vin Series
Q
T 2
PART No. T DESCRIPTION REMARKS
E 5 From:
Y
M D To:
1 225412 1 PLUG X
2 206437 6 HEXSERT X
3 206079 2 MUDFLAP,BIN MOUNTED,B30D X
4 206071 6 SHOCK MAT,B30D BIN X
5 204374 6 REFLECTOR,AMBER X
6 204373 2 REFLECTOR,RED X
7 203215 2 GROMMET X
8 181569 1 BIN,DUCTED,B30D X
9 176540 1 HANDLE,BIN,FRONT X
10 174768 6 PLT,MTG,REFLECTOR X
11 174000 2 PLATE,REAR LIGHT,GUARD X
13 172806 6 SHIM,5MM BIN HEIGHT X
14 172805 6 SHIM,1.6MM BIN HEIGHT X
15 172782 2 PLATE,MUDFLAP MTG X
18 161025 4 BUSH,BIN PIVOT X
19 161016 6 BOSS X
20 100868 6 WASHER X
21 100731 12 SCREW,HEXHD X
22 100598 16 CAPSCREW,SOCHD X
23 100548 12 WASHER,HARDENED X
24 100532 17 WASHER,HARDENED X
26 100424 24 WASHER,HARDENED X
27 100370 24 WASHER,HARDENED X
28 100316 12 NUT,NYLOC X
29 100212 12 SCREW,HEXHD X
30 100144 3 SCREW,HEXHD X
31 100258 2 SCREW,HEXHD X
32 178669 6 SHIM,5MM NEW GUIDE PLT X Was item 17 (171585) up to VIN 951.
33 178668 6 SHIM,1.6MM NEW GUIDE PLT X Was item 12 (172821) up to VIN 951.
36 178656 2 PLATE,GUIDE,BIN,NEW X Was item 16 (171586) up to VIN 951.
37 100653 6 NUT,STOVER X Used only from VIN 952.
38 100463 6 CAPSCREW,SOCHD X Was item 25 (100452) up to VIN 951.
39 100364 8 SCREW,HEXHD X Used only from VIN 952.
40 186098 2 MTG PLT,FRONT,PAD X Used only from VIN 952.
41 200038 2 NIPPLE,GREASE X
15
38
29
29
38
31 36
12 13
14 21
30 19
25 29 31
34
17 29
16
27 18
24 33
4 3
28
28 32 2
22 22 29
11 35
17
18 32
27 26
37 6 20 3
5
27 10 SHOCK MAT AND SHIM
23 LAYOUT FOR 182808
8
24
7
1
32
26
E10814112 - L
TO VIN. 2109
13
9
4
7
6
6
7
12
3
10
10
11
E9836116 C
7-122
BIN PIVOT
TO VIN. 2109
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261892 1 PIN ASSY,BIN PIVOT,B30D X X
2 176108 1 PIN,PIVOT ROT SENSOR,B30D X X
3 173966 1 PLATE,SPRING,TOW HITCH,B30D X X (Optional)
4 172783 2 MTG,CAP,BIN PIVOT,B30D X X
161024,173966 & related parts are Op-
5 161024 1 PIN,TOW HITCH,B30D X X
tional
6 140169 4 O RING X X
7 140020 4 O RING X X
9 100532 2 WASHER,HARDENED X X
10 100424 6 WASHER,HARDENED X X (Optional)
11 100316 2 NUT,NYLOC X X (Optional)
12 100116 2 BOLT,HEXHD X X (Optional)
13 101999 2 CAPSCREW X X
7-123
BIN PIVOT
13
9
4
7
6
6
7
E9836116 SH1-2 D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261892 1 PIN ASSY,BIN PIVOT,B30D X X
2 176108 1 PIN,PIVOT ROT SENSOR,B30D X X
3 172783 2 MTG,CAP,BIN PIVOT,B30D X X
4 140169 4 O RING X X
5 140020 4 O RING X X
6 100532 2 WASHER,HARDENED X X
7 101999 2 CAPSCREW X X
E10814025 A
7-126
BIN LINER KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262180 1 KIT,BIN LINERS,B30D X
1 262181 1 KIT,BIN LINERS,B25D X
7-127
AUTOGATE
31
31
28
28 8
31
28 35
10
28 29
23 26
9 23
25
28 27
28
26
26
35 11 20
6 1 29 21
13
34
32
14
3
30
15
23
12
35
29 23
25
35
22
29 19
16
17
5 24
18 2
21 34
4 33
262100 B
7-128
AUTOGATE
7-129
AUTOGATE
19 6
23
22
8
9
1
19
23 10
22
5
12
11
7 5
16
3 20
25
38
36 15
5
14 35
39 35
33 32
32 10
35
12 39
21 32
2
18 34
27 32 33
27 30
26 4 29 11
17 27
28 38 29
37 32 31
32
1
30
30
39 13
33 25 263288 - A
263289 - A
207408
218033
19
9 WARNING
WARNING WARNING
AVOID INJURY
Keep clear
of rotating
fan blades
8 207331
208046
2 0 7 3 83
Serious injury or
3
death can result IMPORTANT WARNING
from contact with HIGH PRESSURE
electric lines. HYDRAULICS
Never move any Always See manual for correct
part of unit or load maintenance procedure.
closer than: engage Typical working
pressure: 8000 kPa
3m[10FT] plus twice
the line insulator
Park (1160 PSI).
207329
length to an Brake
27 electric line.
before
leaving 17
IMPORTANT 18
operator’s
seat.
WARNING
217827
CAUTION CAUTION
AVOID DEATH OR SERIOUS IN JURY
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
WARNING
This instructional seat has been provided only
for training operators or to diagnose machine 4
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
*BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
21 LOWER
problems. Keep all other riders off this machine. APPLY PARK BRAKE. 207897
STOP ENGINE (TURN KEY SWITCH TO OFF).
Always wear your seat belt.
207339
*DO NOT PERMIT RIDERS.
*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
HAULING THE TRUCK.
23 15
2
*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
207307
207349
1 FACTORY
7
END-OF-LINE
PRE-DELIVERY
INSPECTION
MACHINE 201886
26
60 60 Amp
Amp - - 25
IMPORTANT
*Ignition
*Ignition
CAB
TRANSMISSION
208315
208314
TRANSFER CASE
Spare
Spare Solenoid
Solenoid
28
FRONT DIFFERENTIAL
OFF
MID DIFFERENTIAL ON
ACC DIECUT
REAR DIFFERENTIAL
OUT
START
217463
Ignition Solenoid
29
AXLE LOADING: OFF ROAD
GVM kg
kg A2 kg
GA2 (MID)
GA3 (REAR) kg A3
DIN / ISO 4165
kg
GCM kg D/T kg 207382
Use plug 217546
218649
217451 176114 217578
E9836702 SH 1-2 F
7-132
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176114 1 PLATE,SERIAL NUMBER X X
2 217451 1 DECAL,MAIN CB BOX X X From VIN. 1723 Was 218649. Refer SB 2004 / 1048.
3 207340 2 DECAL,SUSPENSION CYLINDER X X
4 207339 1 DECAL,PASSENGER SEAT X X
5 207290 1 DECAL,DEERE,LIFT/TIEDOWN PNT X X
6 207306 1 DECAL,WARNING EATHER,START X X
7 207349 2 DECAL,COMPRESSED AIR X X
8 207346 2 DECAL,B&W,B30D X
9 207345 2 DECAL,B&W,B25D X
10 207312 1 DECAL,B&W BELL LOGO,FR BONNET X X
11 207330 1 DECAL,PROPSHAFT GUARDS X X
12 207331 1 DECAL,RADIATOR FAN WARNING X X
13 207408 1 DECAL,STARTER MOTOR X X
14 208046 1 DECAL,CAB SUPPORT X X
15 207897 1 DECAL,CAB,L/PUMP LEVER X X
16 207382 1 DECAL,CAB TILT X X
17 207329 1 DECAL,HYDRAULIC PRESSURE X X
18 207191 1 DECAL,DEERE,OVERHEAD POWERLINE X X
19 207192 1 DECAL,DEERE,SEATBELT,WARNING X X
20 207277 1 DECAL,PARK BRAKE,APPLICATION X X
21 207307 1 DECAL,WARNING READ OMM X X
22 207311 2 DECAL,BELL LOGO,CAB DOOR X X
23 201886 1 DECAL,PDI/QUALITY X X
24 218033 1 DECAL,AIRCON,FILTER,CLEAN X X
25 208314 1 DECAL,SOUND,PRESSURE X X
26 208315 1 DECAL,SOUND,POWER,LEVEL X X
27 217827 1 DECAL,WARNING,OVERSPEEDING X X
28 217463 1 DECAL,IGNITION KEY,SWITCH X X
29 217578 1 DECAL,12V POWER POINT X X
7-133
DECALS
50
39 R134a
INFORMATION
WARNING
HYDRAULIC TEST
Refrigerant POINTS
Any alteration, modification,
WARNING
PAG MP1
repair, structural damage or
55 of machine or transporting on
a truck.
MP2 ROLLOVER (ROPS) AND
34 FALLING OBJECT (FOPS)
PROTECTIVE STRUCTURE
207336
47
CERTIFICATION
38 Performance certified at
44
date of manufacture to:
0 0% 207409
ROPS:
1 1 2%
2 2 4%
3 3 9%
M4 SAE J 1040: 1994
ISO 3471: 1994
4 57%
5 7 6% FOPS:
6 100% REFER TO OMM SAE J/ISO 3449: 1998
29 207471
33 207995 ISO 3449: 1992
37 PROTECTIVE STRUCTURE
PART NUMBERS:
202055, 207915
WARNING
WARNING CIRCUIT BREAKERS DIODES / MAXIMUM SPEED
RELAYS FUSES RELAYS / VOLTAGE REGULATOR
RESISTORS 59% 1 8 km/h 4.9 Mph
F6 F7 F8 F9 F10 10A 3A CERTIFIED PRIME MOVER
F 11 V1
15A SAT M M
K1 - Neutral. F11 - Tr ansmission. (KL15) V1 - Gear Hold Control. K5 - Stop Light. K16 - ADM / MR Ignition Supply. This decal applies to B25C with a fully laden gross v ehicl e ma ss of 45070 Kg.
F1 - Park Lights. F7 - Bin Up Limit.1 - Engine brake request. V3 - Alter nator D+ K17 - MDU / CCU Ignition Supply.
- Inter ior Lights. - Seat Pump.
K2 - Start (KL50).
K3 - Air con / F12 - Transmission. (KL30) V4 - CCU Contr ol -
K6 -
K7 -
0% Thr ottle.
Park Brake. K18 - Contr ol Traction Diff / [99365 lb], with exhaust brake and hydraulic retarder fully functional and with the
- Stop Lights. - Wiper Motor. - Voltage Regulator. Intermittent Wiper. Bin Pressure Reduction. 2
transmission locked in the specified gear.
5
Lights Cut Out. K8 - Bin Up Limit/Gear Hold.
- Hazards / Indicators. - Mir ror Defrost. K4 - Reverse. F13 - MDU / CCU. (KL15) V5 - Washer Control - K9 - Left Indicator. K19 - Laden / Unladen.
- Wake-Up Module.
F2 - Battery Supply to Fuses -
- Electrical Mirror s.
- Washer Motor.
- Hazard input to CCU. Intermittent. K10 - Right Indicator. N1 - Voltage Regulator. BE LL E QU IPM ENT C0. S.A.
F14 - Alter nator D+ V6 - Hazard Control - K11 - Dip. K20 - Retarder Enable / 2 207341
(F12, F13, F18, F19, F20, F21, - Horn Solenoid. F15 - CCU Program. (KL15) MDU / CCU ignition. K12 - Br ight. Bin Pressure Reduction. 4 (PTY) LTD
F24). - Electrical Horn. - MDU Progr am. (KL15) V7 - Ignition Control - K13 - Bin Float/Worklights.5 K21 - High Range / CTD.
F3 - Ignition Supply to Fuses - - Automatic Greaser Indicator. - Diagnostic. (KL15) MDU / CCU Ignition. K14 - Inter mittent. K22 - Auto Neutral. RICHA RDS B AY
(F11, F14, F15, F16, F23). F8 - Cold Start. F16 - Engine. (KL15) K15 - 12V Supply. K23 - Fan Control.
SOUTH AFRICA
30
F4 - Reverse Lights. - Suspension Controller. 2 F17 - Rever se Camera. (12V) R2 - External pull up -
- Head Lights. - Artic Spare Power. 1 - FM Radio. (12V) Fuel Throttle.
STAY CLEAR
- Work Lights. - Relay Spare Power. F18 - Engine. (KL30) R1 - External pull up -
- Rotating Beacon. F9 - Bin Float Solenoid.1 F19 - MDU. (KL30) Air pr essure sender.
207414
F5 - Aircon / Headlight Relays. - Neutral Relay. F20 - Diagnostic. (KL30)
(Crank Cut Relay) - Start Relay. F21 - Battery Balancer. (KL30)
F6 - Bin Down Latch Solenoid. - MDU / CCU Power Relay. Supe r scr ip t Key - Accessory.
- Park Br ake Solenoid. 1
- CCU Ignition Status. F22 - 2 Way Radio. (12V)
1 No t us ed on 42 06 D
- CTD Solenoid. F10 - (15A) Rear Wiper Motor. F23 - Onboard Weighing. (KL15)
REVERSE
F25 - Iqan System.
5 Us ed o n 42 06D only 218756
% MAXIMUM SPEED
MACHINE. GREASE 52% 1 8 km/h 4.9 Mph
207337
41 40 35
POINTS 25 TON
ADT
33%
20%
2
3
13
22
km/h 7.9
km/h 13.5 Mph
Mph
IMPORTANT
31
9% 6 53 km/h 32.8 Mph
This decal applies to 2 5 Ton ADT’s with a fully laden gross vehicle mass of
CAUTION CAUTION EMERGENCY EXIT
42
39930 Kg. [88030 lb], with exhaust brake and hydraulic reta rder fully functional
WARNING
OIL MAINTENANCE CHART
WARNING 45 LEVEL
R EF ER T O O PE R AT O R' S M AN UA L F O R
D ET AI L E D I N F O R MAT I O N
Torque all wheel nuts to 650 N.m Torque all wheel nuts to 650 N.m
[480 LB.FT.] after the first [480 LB.FT.] after the first
ALL SYSTEM CHECKS ARE TO BE MADE WITH:
5 hours and then again after 5 hours and then again after
50 hours. Repeat this procedure
GREASE - M A CH INE O N LEV E L S U RFA CE
- B OD Y L O W E RE D
50 hours. Repeat this procedure POINTS
- T RA NSM ISS IO N IN NE UT RAL W ITH PAR K BRA KE ENG AG E D
YOKOHAMA
PIRELLI
STL3/STL2+
RB31
RM94
23.5R25
23.5R25
23.5R25
47 32 5 54
51 35 0 58
47 32 5 51
37 5 54 37 5
40 0 58 40 0
35 0 51 208289
35 0
CONTINENTAL STL3/STL2+
YOKOHAMA
PIRELLI
RB31
RM94
23.5R25
23.5R25
23.5R25
51 350 65 450 65 450
54 375 65 450
51 350 58 400 58 208289
400
65 208289
450
500HRS 43
208073
TOYO T-331 23.5R25 47 32 5 54 37 5 54 208289
37 5 TOYO T-331 23.5R25 51 350 65 450 65 208289
450
208290 2 0 8 289
51 GREASE WARNING
POINTS 27 SPRING UNDER
PRESSURE
Read the manual
before carrying out
maintenance in this
area 207350
28 32 AS REQ
AS REQ
AS REQ
AS REQ
2
13
27
38
AIR CL E ANER SECO NDARY FILTER
TYRES
P RIM ARY F UE L FILT ER / W AT ER SE P ERAT OR
E NGIN E CR ANK CASE BREATHE R
1
6
2
1
REP LACE E VERY THIR D PR IMA RY F ILT ER CHANG E - M INIM UM ON CE A Y EAR
CHE CK T YR E P RE S SURE
CHE CK C OLD , DRAIN WATER BE F ORE S TARTING
CHE CK AND CLEAN E LEM ENT
BE LL F ILTE RS
GREASE AS REQ
AS REQ
37
3
CHAR GE AIR CO OL ER
P RE CLEANER AS SEM BLY
1 CHE CK, CL E AN IF REQ UIRED
CHE CK, CL E AN IF REQ UIRED
EVERY
IMPORTANT
AS REQ 36 RADIATO R EX TENDE D LIF E CO O LANT 1 CHAN GE THE CO OL ANT ( C )
AS REQ 39 HING ES ( BON NET AND BE LLY PL AT E) G REA SE
10 1 AIR CL E ANER PRIMARY F ILT ER 1 CHE CK IND ICAT OR, RE PLAC E IF RE QUIRED - M INIM UM ON CE A Y EA R BE LL F ILTE RS
500HRS 10
10
4
5
O PE RATO R CON TRO LS AND INS TRU ME NT S
WAR NING L IGH TS , WARNIN G BUZ ZE R
CHE CK
CHE CK E VE RY START-U P
10 15 E XTERNAL L IGHT S, R EV E RS E BUZZ ER CHE CK
10 20 HYDRAU LIC O IL LE VEL 1 CHE CK C OLD
207291 10 22 TR ANS FER CAS E OIL L EVEL 1 CHE CK T HE OIL L EVE L
10 25 TR ANS MISS IO N OIL L EVE L 1 CHE CK C OLD OR W ARM W HILE E NGINE IDL ES
10 28 RADIATO R CO OL ANT L EV EL 1 CHE CK C OLD
10 31 BRAK E ACC UM ULATO R 1 TES T F UNCTIO N
10 33 E NGIN E O IL LE VE L 1 CHE CK
500 14,6 AXLE BRE ATHE RS 3 CHE CK, CL E AN IF REQ UIRED
500 7 S US PE NSIO N S TRUT 2 CHE CK H EIG HTS, LEAKS, RU BBE R BOO TS
500 8 AIRCO N FILT ER 4 CHE CK AND CLEAN O R RE PL ACE (D)
DANGER
500 12 S ERVICE BRA KE 8 CHE CK B RAKE PAD W EAR
500 17 PAR K BRAKE 1 CHE CK B RAKE PAD W EAR
500 18 O SCIL LATIO N THRU DRIV E B EAR INGS 2 G REA SE UNT IL IT E SCAP E S AT JO INT (B ) S E E L UBRICAN TS
207385 500 19 O SCIL LATIO N JOINT 2 G REA SE UNT IL IT E SCAP E S AT JO INTS S E E L UBRICAN TS
500 19 ART ICULATIO N JOIN T 2 G REA SE UNT IL IT E SCAP E S AT JO INTS S E E L UBRICAN TS
54
500 21 TR ANS FER CASE OIL B REATH ER 1 CHE CK AND CLEAN
support pole before 1000 28 P RIM ARY F UE L FILT ER / W AT ER SE P ERAT OR 2 REP LACE FILT ER EL EME NT
1000 32 S ECOND ARY F UEL FILTE RS 2 REP LACE E VERY S EC OND O IL CHA NGE BE LL F ILTE RS
1000 32 E NGIN E VALVE CL EAR ANCE 12 ADJUST EV E RY SE CO ND OIL CHANG E
S E E L UBRICAN TS
maintenance in
2000 10 AXLE AND F INAL DRIV E OIL 9 DRAIN AN D RE FILL
2000 22 TR ANS FER CASE OIL 1 DRAIN AN D RE FILL
2000 23 TR ANS MISS IO N OIL F ILTE RS 2 REP LACE E VERY 2000 HOU RS O R W ITH ABN ORMAL OIL S AM PLE (A ) BE LL F ILTE RS
this area
2000 23 TR ANS MISS IO N OIL 1
GREASE
CHAN GE THE O IL (A) S E E L UBRICAN TS
2000 26 P NE UM AT IC S YST EM AIR DRY ER FILTE R 1 REP LACE BE LL F ILTE RS
2000 36 RADIATO R EX TENDE D LIF E CO O LANT 1 CHE CK T HE COO L ANT C ONDIT ION ( C )
4000 9 HYDRAU LIC S Y ST EM RE T URN FILT ER 1 REP LACE BE LL F ILTE RS
207351
52
A M B IE N T T E M PE R A T UR E R A N G E D U R IN G F IL L P ER IO D
RECOM MENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 1 04 122
C - 40 - 30 -2 0 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- O IL S T O M E ET ‘M - B EN Z 2 28 .5
S P EC I F I C AT IO NS S A E 15W -40
S AE 1 0 W- 4 0
P R E F E R RE D : - C A S T R O L D YN A M A X 1 0 W - 4 0
- C A L T EX XL D 10 W - 40
TRANSMISSION - ZF 6HP592
- US E O N LY C A S T R O L C A ST R O L T RA N S M A X Z O R S (S A E 7 0 W - 8 0 W )
T R A N S MA X Z O R S/ T R A N S YN D
HYDRAULIC OIL
- O IL S T O M E ET A TF AT F
C O M P L YI N G W I T H VI C K ER S M -2 9 5 2- S
S P EC I F I C AT IO N S AE 1 0 W
GREASE
S AE 3 0
P R E F E R RE D : - C A L T EX T E XA M A T I C T YP E - G
GREASE
EVERY
- PR E F E R R ED : - C A L T E X M U L T I FA K E P N G L I N 0 . 2
- C A L T E X U LT R A D U TY G R E A SE N G L I N 0 . 2
500HRS
- O IL S T O M E ET A P I G L- 5 , M T - 1, Z F T E - ML O 5
SP E C IF IC T IO N
PR E F F ER E D : - C A L T EX O I L Z F ( 8 5 W - 9 0 )
TRANSFER CASE
- US E O N LY C A S T R O L
T RA N S M A X Z O R S /T R A N SY N D
207380 208288
207435
E9836702 SH 2-2 G
7-134
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
27 207350 1 DECAL,SPRING PRESSURE X X
28 207338 2 DECAL,PARK BRAKE WARNING X X
29 207337 3 DECAL,VISIBILITY WARNING X X
30 207341 1 DECAL,SPEED DOWN SLOPE X
31 207342 1 DECAL,SPEED DOWN SLOPE X
32 207385 1 DECAL,SHIFT INHIB./PARK BRAKE X X
33 218756 1 DECAL,FUSE&RELAY LAYOUT X X Was 208939.
34 207409 1 DECAL,BIN TIP X X
35 207411 1 DECAL,EMERGENCY EXIT X X
36 207412 1 DECAL,PARK BRAKE X X
37 207414 1 DECAL,ROPS,FOPS,SMALL BELL X X
38 207471 1 DECAL,RETARDER,LEVER X X
39 207310 2 DECAL,LIFTING EYE X X
40 208289 1 DECAL,TYRE PRESSURE,30TON X
41 208290 1 DECAL,TYRE PRESSURE,25TON X
42 207410 1 DECAL,GREASE,500HRS,ARTIC X X
43 208288 1 DECAL,INFO CTR,SML BELL X X
44 207995 1 DECAL,HYDRAULIC TEST POINTS X X
45 208073 1 DECAL,GREASE,500HRS,STR,CYL X X
46 207304 4 DECAL,TIE DOWN POINT X X
47 206249 2 DECAL,REFLECTOR,RED X X
49 207381 1 DECAL,REFRIGERANT X X
50 207336 2 DECAL,ARTICULATION CRUSH X X
51 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HD X X
52 207823 2 DECAL,CAB SUPPORT X X
53 207380 2 DECAL,GREASE,500HRS,BIN PIVOT X X
54 207351 2 DECAL,BIN SUPPORT X X
55 218622 1 DECAL,BATTERY DISCONNECT X X WAS 218033 ( INCORRECT PART )
7-135
B30D & B25D 6X6 ADT
7-136
SECTION 8 SERVICE KITS
1 3
2
4 5 6
7 8
P008318
2
SERVICE KITS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
360166 1 KIT,SERVICE 500HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
360167 1 KIT,SERVICE 1000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
360168 1 KIT,SERVICE 2000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
360169 1 KIT,SERVICE 4000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
6 220735 1 ELEMENT,FILTER,HYDRAULIC X X
3
B30D & B25D 6X6 ADT
4
SECTION 9
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS
A . C H A NG E I N T E R V AL S M A Y B E E X T E N D E D B Y O IL S A M P L I NG
B . C H A N G E I N T E R V A L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D I T I O N S
C . R E F E R T O B U L L E T O N 2 0 00 /0 3 3 R E G A R D IN G WA T E R A N D CO O L A NT S P E C IF ICA T IO N
D . I N S E V E R E A P P L I C A T I O N S C H E C K W E E K L Y O R D A I LY
ENGINE - M-BENZ
- OIL S T O MEET ‘ M-BENZ 2 28.5
SPECIFI CATIONS
TRANSMISSION - ZF 6HP592
- USE ONLY CASTROL
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- OIL S T O MEET ATF
COMPLYING WITH VICKERS M-2 952- S
SPECIFI CATION
PREFERRED: - CAL TEX TEXAM ATIC T YPE-G
GREASE
- PREFERRED: - CALTEX MULT IFAK EP NGLI N0 . 2
- CALT EX ULTRA DUTY GREASE NGLI N0. 2
TRANSFER CASE
- USE ONLY CASTROL
TRANSMAX Z O R S/TRANSYND
20 74 35
A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- O ILS TO MEET ‘M -BENZ 228.5
SPECIFICATIONS S AE 1 5W -4 0
SAE 10W-40
PREFERRED: - CASTRO L DYNAMAX 10W-40
- CALTEX XLD 10W-40
TRANSMISSION - ZF 6HP592
- USE ONLY CASTRO L CASTROL TRANSMAX Z OR S (SAE 70W-80W)
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- O ILS TO MEET ATF ATF
COM PLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAM ATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NG LI N0. 2
TRANSFER CASE
- USE ONLY CASTRO L
TRANSMAX Z OR S/TRANSYND
P008330
2
ADHESIVES
RECOMMENDED ADHESIVES
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 Loctite: 2 Form-A-Gasket X X
280039 Loctite: 277 Threadlocker, Red HS X X
280085 Loctite:243 Threadlocker, Blue X X
280089 Loctite: 272 Threadlocker, Red X X
280107 Loctite: 518 Anaerobic Gasket X X
280111 Loctite: 599 Gasket, (High Temp) X X
280450 Loctite: 767 Anti-seize X X
Sika Primer 210 T Cleaning X X (Used on D-Series Cabs)
Sika Flex Activator X X (Used on D-Series Cabs)
Sika Flex 225 FC used for Window adhesion X X (Used on D-Series Cabs)
3
PAINTS AND PROCEDURES
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
n CAUTION
Do not use Lacquer Thinners
4
SECTION 10 SPECIAL TOOLS
10-2
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X
10-3
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
10-4
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X
10-5
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X
10-7
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-8
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X
10-9
ENGINE - OM906LA REPAIR TOOLS, KIT 262128
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
1 13
7
2 14
8
3 15
9
4 16
10
5 17
11
6 18
12
10-12
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE,LOCKING X X
2 281001 1 FIXTURE,TIGHTENING X X
3 281002 1 SHIELD,PUNCH X X
4 281003 1 PLUG,HEATING X X
5 281004 1 SEAL,PUNCH X X
6 281005 1 PRESS,TOOL BEARING X X
7 281006 1 PIN,INSERTING TOOL X X
8 281007 1 SPEC.2 PIN SPANNER X X
9 281008 1 TOOL,PRESS X X
10 281009 1 PLT,CLAMPING X X
11 281013 1 PLUG,HEATING X X
12 281016 1 GUIDE PIN,M12 X X
13 281017 1 GUIDE PIN,M10 X X
14 281018 1 FIXTURE,PRESS X X
15 281019 1 TOOL,PRESS X X
16 281020 1 FIXTURE,SUPPORT X X
17 281021 1 FIXTURE,PRESS X X
18 281024 1 SUPPORT FIXTURE X X
10-13
GEAR RATIO 13100 TRANSFER CASE
19
20
21
22
23
10-14
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281008 1 TOOL,PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL,7C/8,5C POINTER SET X X
23 280533 1 PULLER,BEARING,T/CASE 9100 X X
10-15
ZF 6HP 592 C TRANSMISSION
10
11
12
6
P008651
10-16
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281675 1 HOOK,LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER,TWO LEG X X
5 281679 1 TOOL,BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT,EXTRACT X X
8 281682 1 DEVICE,LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER,HOT AIR X X
11 281685 1 BKT,ADAPTER LHS X X
12 281686 1 BKT,ADAPTER RHS X X
10-17
ZF 6HP 592 C TRANSMISSION
18
13
19
20
14
21
15
22
16
23
17
P008652
10-18
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281687 1 DRIFTER X X
14 281688 1 EYE,LIFTING X X
15 281689 1 INSERT,GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE,ADJUSTING X X
18 281692 1 FIXTURE,HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE,SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE,LIFTING X X
23 281697 1 MOUNTING X X
10-19
ZF 6HP 592 C TRANSMISSION
24
30
31
25
32
26
33
27
28
29
34
P008653
10-20
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE,CLAMPING X X
32 281706 1 TOOL,TEST X X
32 281707 1 KIT,PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE,HOLDING X X
10-21
ZF 6HP 592 C TRANSMISSION
35
40
36
41
37
38 42
39
43
P008654
10-22
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
35 281709 1 DEVICE,HOLDING X X
36 281710 1 DEVICE,LIFTING X X
37 281711 1 INSERT,HEXAGON X X
38 281712 1 EXTRACTOR X X
39 281713 1 STAND X X
40 281714 1 PUNCH X X
41 281715 1 PUNCH X X
42 281716 1 BRACKET X X
43 281717 1 PIN,CONTROL THREADED X X
10-23
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-24
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280149 1 TOOL,BEARING RESISTANCE X X
2 280010 1 SPANNER,BEARING ADJ-HUB NUT X X
3 280272 1 TOOL,CASSETTE SEAL X X
10-25
ZF HK 3.18 LS DIFFERENTIAL
P008657
10-26
ZF HK 3.18 LS DIFFERENTIAL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281268 1 SHAFT,MEASURING X X
2 281269 1 PISTON,MEASURING X X
3 281267 1 SLEEVE,GRAB X X
4 281140 1 BASIC SET X X
5 281266 1 FIXTURE,ADJUSTABLE X X
6 281272 1 DRIVER,SEAL X X
7 281271 1 SLEEVE,GRAB X X
8 281140 1 BASIC SET X X
9 281270 1 SLEEVE,GRAB X X
10 281144 1 INDICATOR,DIAL X X
11 281143 1 STAND,MAGNETIC X X
12 281218 1 PLIERS,LIFTING X X
13 281234 1 SHAFT,MEASURING X X
14 281236 1 SHIMS,120 X X
10-27
SUSPENSION : REPAIR/OVERHAUL
10-28
SUSPENSION : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 CONNECTOR,SUSPSTRUT X X
2 280257 1 TOOL KIT,CHARGING NITROGEN X X
10-29
HYDRAULICS : REPAIR/OVERHAUL
6
1
10-30
HYDRAULICS : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201873 1 POINT,TEST,HYD X X
2 206082 1 GAUGE,QUAD,PRESS X X
3 240498 1 HOSE ASSY,TEST,MINIMESS,2.5M X X
4 240499 1 HOSE ASSY,TEST,MINIMESS,1.0M X X
5 280261 1 TOOL,ADJUSTABLE C SPANNER X X
6 280470 1 WRENCH,NECKBUSH NUT X X
7 120926 1 FTG,HOSE ADPT,1/4"BSP,TYRE TOW X X
10-31
FRAME & OSCILLATION TOOLS
10-32
FRAME & OSCILLATION TOOLS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT X X
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL X X
10-33
DIAGNOSTIC TOOLS (DRIVELINE)
10-34
DIAGNOSTIC TOOLS (DRIVELINE)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 280479 1 MERC,MINIDIAG2 X X
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT X X
10-35
TYRE INFLATION KIT - (OPTIONAL)
P009452 A
10-36
TYRE INFLATION KIT - (OPTIONAL)
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 262867 1 KIT, TYRE INFLATION-ALL D# X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FTG, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X
10-37
B30D & B25D 6X6 ADT
10-38
SECTION 11 NUMERICAL INDEX