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B20D 6X6 & 6X4 ADT SUPERTRUCK

FROM VIN. AEB1348104R001524

872124
872124.03

FIRST ISSUE: APRIL 2004 (REV 0)


LATEST ISSUE: SEPTEMBER 2005 (REV C)

B20D 6X4 & 6X6 SUPERTRUCK REV C

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This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.

The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit :www.bellequipment.com

The following address list was correct as at 13 July 2005.

GROUP OPERATIONS LISTING


RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-797 4323 . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: John du Toit (Executive Manager : Group Marketing)
E-mail: debbiev@bell.co.za

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Gilles Prout
E-mail: gillesp@bell-france.fr

B20D 6X4 & 6X6 SUPERTRUCK REV C


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GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Heinz Wortmann (Ext.33)
E-mail: center@de.bellequipment.com

German Assembly Plant (Eisenach)


Industriestrasse 8 . . . . . . . . . . . . . . . . . Tel : +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . Fax : +49 369 207 3150
GERMANY
Contact: Aldo Mayer (Factory Manager) (mobile : +49 176 2202 4416)

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

SPAIN
Bell Equipment España
C/. Ocaña 23, piso 5B. . . . . . . . . . . . . . Tel : +34-917-191 512
28047 . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34-917-191 512
MADRID
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Bob Aldridge (mobile: +44 7899 984 601)
E-mail: cameronc@bellequipment.co.uk, general@bellequipment.co.uk

NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com

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SOUTHERN AFRICA REGION:

CAPE REGION:

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (cell: 083-458 3753)
E-mail: fionaj@bell.co.za

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Luc Hannan (cell: 082-325 5920)
E-mail: luch@bell.co.za

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (cell: 082-659 3222)
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (cell: 082-657 1190)
E-mail: lynneo@bell.co.za

SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (cell: 083-414 8946)
E-mail: laurencedv@bell.co.za

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NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 61 228 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (cell: 081 127 3043)

CENTRAL REGION:

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Branch Manager) (cell: 082-553 6273)
E-mail: vivianm@bell.co.za or yvetteo@bell.co.za

JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (cell: 082-560 0379)
or Deon van Rensburg (Sales Manager) (cell: 082-450 7252)
E-mail: georgew@bell.co.za or deanvr@bell.co.za or sindyk@bell.co.za

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (cell: 082-558 6911)
E-mail: gerteyc@bell.co.za

KURUMAN (NORTHERN CAPE)


Bell Equipment Co SA (Pty) Ltd
8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax :053 712 0697 . . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: C.J. Louwrens (Branch Manager)
or Lorenzo Jacobs (cell: 082-419 1579)
E-mail: lorenzoj@bell.co.za

MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (cell: 083-626 8316)

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MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Jacques Pienaar (Branch Manager) (cell: 082-773 5423)
E-mail: nataliec@bell.co.za

NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (cell: 082-565 3387)
E-mail: ling@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
16 Vanadium Street . . . . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax :014 538 1005 . . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (cell: 082-773 5422)
E-mail: nicot@bell.co.za or brendadt@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Aubrey Potgieter (Branch Manager) (cell: 083-629 1931)
E-mail: aubreyp@bell.co.za or altar@bell.co.za

WOLMARANSSTAD (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax :018 596 2855 . . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Newton Taylor (Branch Manager) (cell: 082-419 1447)

COASTAL REGION:

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za

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EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 792 6516 . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (cell: 082-784 1477)
E-mail: shelleyv@bell.co.za

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Sean Castle (Branch Manager) (cell: 082-566 4882)
E-mail: carlaf@bell.co.za

PIET RETIEF (MPUMALUNGA)


Bell Equipment Co SA (Pty) Ltd
14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017-826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax :017-826 1580 . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (cell: 082-774 0495)
E-mail: kersym@bell.co.za

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696/1637 . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 2141 . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (cell: 082-774 0493)

VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (cell: 082-627 6459)
E-mail: cliffg@bell.co.za

NORTHERN REGION:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . Tel : +258 21 722 022/ 031/ 831. . . . . . . . Caixa Postal 70
Matola. . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +258 21 720 467 . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (mobile: +258-21-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz

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ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (cell: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (cell: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm

ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (mobile: +263-91 260 169)
E-mail: charld@bellzim.co.zw or admin@bellzim.co.zw

Bell Equipment Gweru


33 J Tongogara Avenue . . . . . . . . . . . . Tel : +263 54 223 85 / 91 . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 54 223 85 (ask for fax). . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Jannie Van Wyk (cell: +263 91 310 722)

Bell Equipment Triangle


Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . Tel : +263 33 6552 . . . . . . . . . . . . . . . . . . P.O. Box 27
Triangle. . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 33 6552 (ask for fax) . . . . . . . . Triangle
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Louis Stopforth (cell: +263 11 724 828)

B20D 6X4 & 6X6 SUPERTRUCK REV C


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DEALER

Keep a record of your dealer information here:

B20D 6X4 & 6X6 SUPERTRUCK REV C


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VIN IDENTIFICATION

The following is the breakdown of the VIN, using a B40D as an example.

VIN: AEB4118401R000009

Original SA Structure breakdown:


AEB 411 8 40 3 R 00 0009
i ii iii iv v vi vii viii

i. AEB Is the unique letters designated to Bell for vehicles manufactured in South Africa.

ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvement which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the
machine, which may involve a change to a mechanical system (e.g. driveline)
or the electrical system.

iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.

iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)

v. 3 Is the year of manufacture, i.e. 3=2003, 4=2004 etc.

vi. R Is the plant of manufacture, i.e. R = Richards Bay

vii. 00 Spacer digits that could be used for sequential numbering.

viii. 0009 Is the sequential serial number.

Note: This number is sequential to each product line. This number will not
return to zero is a revision level change. It may occur that two ADT’s
may have the same sequential digits in it’s VIN, however this is not
a problem as they can be different by their 400 number (machine
type/build number) e.g.

B25D - AEB 411812 1R 000009


B40D - AEB 411840 1R 000009

The last 4 digits of the VIN will be used to identify the implementation
of engineering changes.

German structure breakdown:


W09 411 8 40 3 0 B93 009
i ii iii iv v vi vii viii

i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.

ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvment which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the

B20D 6X4 & 6X6 SUPERTRUCK REV A


xi
machine, which may involve a change to a mechanical system (e.g. driveline)
or the electrical system.

iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.

iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)

v. 3 Is the year of manufacture, i.e. 3=2003, 4=2004 etc.

vi. 0 Spacer digit that could be used for sequential numbering.

vii. B93 Is an unique code designated to the German factory.

viii. 009 Is the sequential serial number.

There was an electrical system upgrade that necessitated a MK upgrade to MK III. The
VIN structure was changed to accommodate the MK III upgrade. The following
sequential serial numbers indicated the change in the VIN structure and the electrical up-
grade.

Sequential serial numbers (VIN break):


Small truck - 1497
Large truck - 893

New SA structure breakdown:


AEB 11 4 8 40 3 R 00 0009
i ii iii iv v vi vii viii ix

i. AEB Is the unique letters designated to Bell for vehicles manufactured in SA.

ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change
unless there is a large improvment which necessitates moving the machine
from Mark 1 (MKI) ro Mark 2 (MKII). A “Mark” upgrade is a major upgrade to
the machine, which may involve a change to a mechanical system
(e.g. driveline) or the electrical system.

iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.

iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.

v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)

vi. 3 Is the year of manufacture, i.e. 3=2003, 4=2004 etc.

vii. R Is the plant of manufacture, i.e. R = Richards Bay

viii. 00 Spacer digits that could be used for sequential numbering.

B20D 6X4 & 6X6 SUPERTRUCK REV A


xii
ix. 0009 Is the sequential serial number.

New German structure breakdown:


W09 11 4 8 40 3 0 B93 009
i ii iii iv v vi vii viii ix

i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.

ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change
unless there is a large improvment which necessitates moving the machine
from Mark 1 (MKI) ro Mark 2 (MKII). A “Mark” upgrade is a major upgrade to
the machine, which may involve a change to a mechanical system
(e.g. driveline) or the electrical system.

iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.

iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.

v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)

vi. 3 Is the year of manufacture, i.e. 3=2003, 4=2004 etc.

vii. 0 Spacer digit that could be used for sequential numbering.

viii. B93 Is an unique code designated to the German factory.

ix. 009 Is the sequential serial number.

B20D 6X4 & 6X6 SUPERTRUCK REV A


xiii
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

B20D 6X4 & 6X6 SUPERTRUCK REV 0

xv
B20D 6X4 & 6X6 SUPERTRUCK REV 0

xvi
CONTENTS OVERVIEW

CONTENTS

SECTION 1. GENERAL INFORMATION


SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. NUMERICAL INDEX
SECTION 12. ALPHABETICAL INDEX

B20D 6X4 & 6X6 SUPERTRUCK REV 0


xvii
SECTION 1 GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2 ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE MISCELLANEOUS PARTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT- - - - - - - - - - - - - - - - - 2-4
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
ENGINE, TIMING CASE AND FLYWHEEL HOUSING - - - - - - - - - - - - - - - - - - - 2-8
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT - - - - - - - - - - - - - - - - - - - 2-10
ENGINE, ALTERNATOR & ATTACHMENT - - - - - - - - - - - - - - - - - - - - - - - - 2-14
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2-18
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-24
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2-28
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-38
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-40
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2-48
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2-50
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS - - - - - - - - - - - - - - - - - 2-56
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2-58
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68
ENGINE COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-70
ENGINE INTERCOOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-74
SECTION 3 DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - 3-2
GEAR BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
OIL SUPPLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
GEARBOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
SHIFT CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
SHIFT CONTROL, VALVE BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION OIL SUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TORQUE CONVERTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
POWER TAKE OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
POWER TAKE OFF, FLANGE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROPBOX MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62

B20D 6X4 & 6X6 SUPERTRUCK REV C

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DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
DROP BOX OUTPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, FRONT: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
FRONT DIFFERENTIAL ASSEMBLY: 6X4- - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, FRONT: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
FRONT DIFFERENTIAL ASSEMBLY: 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-86
THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
AXLE, MIDDLE: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4 - - - - - - - - - - - - - - - - - - - - - - - - 3-94
AXLE, MIDDLE: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - 3-100
TRAILING AXLE, REAR: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
AXLE, REAR: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
REAR DIFFERENTIAL ASSEMBLY: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
REAR LIMITED SLIP DIFFERENTIAL: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - 3-114
BRAKE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-116
PLANETARY HUB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-118
WHEEL SETS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-120
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC SYSTEM, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
HYDRAULIC SYSTEM, FRONT CHASSIS- - - - - - - - - - - - - - - - - - - - - - - - - 4-16
HYD SYSTEM, FRONT CHASSIS - VOAC BLOCK - - - - - - - - - - - - - - - - - - - - 4-18
VOAC BLOCK- VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
VOAC BLOCK, VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
VOAC BLOCK, END SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
HYDRAULIC PUMP, SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
EMERGENCY STEERING PUMP, CHECK VALVE - - - - - - - - - - - - - - - - - - - - 4-28
STEERING CLYNDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC / FUEL TANK, MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X6- - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4- - - - - - - - - - - - - - - - - - - - 4-40
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC BLOCK BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
REPAIR AND AIR DRIER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
KIT, 10L RESEVOIRS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
ELECTRICAL CAB KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL CAB KIT AND RELATED ITEMS - - - - - - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL CAB KIT, INTERNAL TRANS. HARNESS - - - - - - - - - - - - - - - - - - 6-8
DASH SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
WINDOW WIPER AND WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
WINDOW WIPER AND WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
ELECTRICAL OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16

B20D 6X4 & 6X6 SUPERTRUCK REV C

2
ELECTRICAL FRONT CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
ENGINE HARNESS & MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
POWER HARNESS, BATTERY CABLES & MISC. ITEMS - - - - - - - - - - - - - - - - - 6-22
TRANSMISSION, ARTIC & FUEL SENDER HARNESSES - - - - - - - - - - - - - - - - - 6-24
REAR CHASSIS HARNESS & MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - 6-26
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
ELEC. CONNECTORS - CAB HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
ELEC. CONNECTORS - ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELEC. CONNECTORS - REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELEC. CONNECTORS - ENGINE POWER HARNESS- - - - - - - - - - - - - - - - - - - 6-40
ELEC. CONNECTORS - ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - 6-42
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL AND RELATED ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
DOOR LATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR ELECTRICAL KIT - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB INTERIOR COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB INTERIOR TRIM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
ROOF INTERIOR LINERS AND HATCH- - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
SEATS INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
CONTROL PANAL HVAC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
HVAC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
HVAC SYSTEM, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
FRONT SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
BONNET KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
GRILL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
MUDGUARDS AND MISC. ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BATTERY BOX KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
UTILITY BOX KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
FUEL TANK MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
ARTIC JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
REAR SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
SUSPENSION STRUT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
BIN, MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
BIN PIVOT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
BIN LINER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
HOMOLOGATION (ROAD LEGAL) KIT - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
DECALS SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
DECALS SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
TRIANGLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
SECTION 8 SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2

B20D 6X4 & 6X6 SUPERTRUCK REV C


3
SECTION 9
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10 SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM 906 LA SERVICE TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 906 LA REPAIR TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - 10-10
GEAR RATIO 13100/13200 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - 10-14
ZF 6HP 592 C TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - 10-26
SUSPENSION, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
HYDRAULICS, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-34
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-36
TYRE INFLATION KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-38
SECTION 11 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 11-1
SECTION 12 ALPHABETICAL INDEX - - - - - - - - - - - - - - - - - - - - 12-1

B20D 6X4 & 6X6 SUPERTRUCK REV C

4
B20D 6X4 & 6X6 SUPERTRUCK
SECTION 1 GENERAL INFORMATION

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-1
PAGE LAYOUT

HEADING

THRU DRIVE

9
18
26

29
2 13
4 1
26
8
26
23
21 12
22
11

28
30
5

10
32
20 7
14
19
31
16
27
15

19
24
17
31

RELEVANT
MACHINE E10813431 SH1-3

B20D 6X4 AND 6X6 ADT REV 0

3-76

PAGE NUMBER (CHAPTER - PAGE)


ILLUSTRATION ID PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-2
PAGE LAYOUT

HEADING

THRU DRIVE

I Q VIN SERIES
T PART 66
T DESCRIPTION xx FROM: REMARKS
E NO.
M Y 46 TO:
1 241252 1 HOSE, A9-4/0700/4FJ/4FJB XX
1
2 207615 1 NONSLIP, TOP, OSCIL JOINT XX
3 206945 2 MOUNTING RUBBER, D#, USED WITH XX
4 206768 2 SLEEVE, OSCIL, TUBE, B30/25/20D XX
5 206071 2 SHOCK MAT XX
6 203286 1 FLANGE, 7C 315PL-120LG XX
7 203285 2 FLANGE, 8, 5C 315PL-121LG XX
8 201194 4 BUSH, OSCILL. JOINT XX
9 200036 1 NIPPLE, GREASE STRT 1/8" GAS XX
10 176659 1 OSCILLATION JOINT, CARB XX
11 173729 1 PIPE, GREASE, OSC BOTTOM BRG XX
12 173728 1 PIPE, GREASE, OSC FNT T/B BRG D# XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

RELEVANT
MACHINE

B20D 6X4 AND 6X6 ADT REV 0

3-77

PAGE NUMBER (CHAPTER - PAGE)


PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-3
LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

oC Degree Celsius Gr Grade

W Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diameter

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl. Including

approx Approximately ISO International Organization of Stand-


ards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diameter at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diameter mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

ft lb Foot Pound MPa Megapascal

FWD Forward N Newton

g Gram N/C Normally Closed

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-4
LIST OF ABBREVIATIONS

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diameter TDC Top Dead Centre

P/N Part Number temp Temperature

press Pressure thru Through to and Including

psi Pound per Square Inch UNC Unified National Coarse

PTO Power Take Off USGAL United States Gallon (3.7854 litre)

Qty Quantity V Volt

REV Reverse W Watt

rev/min Revolutions Per Minute W/O With out

RH Right Hand ZF Zahnradfabrik Passau Gmbh

RSG Recommended Service Guide

SABS South African Bureau of Standards

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-5
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-6
B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-7
B20D SUPERTRUCK MACHINE DIMENSIONS

B20D 6X4 & 6X6 SUPERTRUCK REV C


1-8
SERIAL NUMBER PLATES

CE & Machine
Specification Plate

MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA

MACHINE

CAB

ENGINE

TRANSMISSION

TRANSFER CASE

FRONT DIFFERENTIAL

MID DIFFERENTIAL

REAR DIFFERENTIAL

AXLE LOADING: OFF ROAD


GVM kg

TARE kg V kg

GA1 (FR) kg A1 kg

GA2 (MID) kg A2 kg

GA3 (REAR) kg A3 kg

GCM kg D/T kg

176114

AEB XXXXXX XR XXXXXX


Vin Number Engine
(On Left Hand Side of Truck) Specification
Plate

Transfer Case
Specification Stamped
Onto The Transfer Case Transmission Specification
13100 047 15 10 2001 Plate

TD 0002932

B20D 6X4 & 6X6 SUPERTRUCK REV C

1-9
B20D 6X4 & 6X6 SUPERTRUCK REV 0

1-10
SECTION 2 ENGINE

B20D 6X4 & 6X6 SUPERTRUCK


2-1
ENGINE MISCELLANEOUS PARTS

2 6

12
1 18
15 8
5
4

22
21
7
17
20 4

8
17
13 18
9
14
16
11
21

3 10

E10813401 A

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-2
ENGINE MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 255001 1 RING, Clamping X X
2 251104 1 ENGINE, MB OM906LA TIER2 X X
3 207967 1 BOOT, Rubber, Drain Valve X X
4 207646 2 MTG, Rubber, T/mission, Split X X
5 207455 1 GUARD, Starter Motor X X
6 217857 1 NONSLIP, Sump X X FROM VIN. 2615 WAS 206764. (SB 2005/1069)
7 183140 2 MOUNTING, Engine X X
8 176592 4 SPACER, Eng Mtg X X
9 175112 1 PLATE, Cover, Flywheel, Housing X X
10 122136 1 VALVE, Drain X X
11 121090 1 CONNECTOR X X
12 101324 2 BOLT, Hexhd X X
13 100827 8 SCREW, Hexhd X X
14 100653 2 NUT, Stover X X
15 100643 8 SCREW, Hexhd X X
16 100548 2 WASHER, Hardened X X
17 100536 10 WASHER, Hardened X X
18 100532 4 WASHER, Hardened X X
19 100370 12 WASHER, Hardened X X
20 100365 2 SCREW, Hexhd X X
21 100238 2 SCREW, Hexhd X X
22 100090 12 SCREW, Hexhd X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-3
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT

41 29 18
30
15

20 17 3 16
23 22
36 35
27 21
26 10
12
12 9
25
24 8
9
28
7
2 40
6 31

32
19

13
14 4 1

5 34 39
33 37
38
11

P008200

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-4
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221850 1 CRANKCASE, LESS CYLINDER LINERS X X
2 DC221799 2 SLEEVE, FLYWHEEL X X
3 DC220737 3 BALL, D1/4" X X
4 DC100059 1 PIN, DOWEL X X
5 DC100670 14 SCREW X X
6 DC150174 6 BUSHING, CAMSHAFT BEARINGS X X
7 DC150175 1 BUSHING, CAMSHAFT BEARINGS X X
8 DC220543 6 PLUG, WELCH X X
8 DC220549 A/R PLUG, WELCH X X
9 DC120195 10 PLUG, EXPANSION 40MM X X
10 DC221800 1 THROTTLE, TRANSVERSE X X
11 DC221801 6 NOZZLE, OIL X X
12 DC220735 2 BALL, D08,5 X X
12 DC221802 2 BALL X X
12 DC221803 2 BALL X X
12 DC220737 1 BALL, D1/4" X X
12 DC220737 5 BALL, D1/4" X X
13 DC221804 1 INTERMEDIATE, PIECE OIL PUMP X X
14 DC221805 2 SLEEVE X X
15 DC221806 1 INTERMEDIATE, PIECE TURBO X X
16 DC221807 1 SLEEVE X X
17 DC120226 1 PLUG, EXPANSION X X
18 DC221808 6 LINER, CYLINDER X X
19 DC140181 1 RING, SEAL X X
20 DC120116 1 PLUG, SCREW, RET-THERMO X X
21 DC140150 1 RING, SEAL X X
22 DC120158 1 PLUG, SCREW X X
23 DC140182 1 RING, SEAL X X
24 DC100173 1 PLUG, ALLEN X X
25 DC140172 1 RING, SEAL X X
26 DC120227 1 PLUG, SCREW X X
27 DC221809 2 SLEEVE X X
28 DC120170 1 PLUG,SCREW X X
29 DC120114 1 PLUG, SCREW X X
30 DC140149 1 RING, SEAL X X
31 DC221810 1 VALVE, OVERFLOW X X
32 DC140172 1 RING, SEAL X X
33 DC221811 1 SENDER, FUEL TEMP SENSOR X X
34 DC140149 1 RING, SEAL X X
35 DC150170 1 BUSHING X X
36 DC140178 1 RING, SEAL X X
37 DC221812 1 VALVE, SOLENOID X X
38 DC221813 1 VALVE X X
39 DC221814 1 GASKET X X
40 DC100671 2 SCREW, FLANGED X X
41 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


2-5
ENGINE, OIL PAN AND DIPSTICK

18

15

16 10
8

12 17
13
14

11

1
7
20

4
19
3

6
5

P008222

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-6
ENGINE, OIL PAN AND DIPSTICK

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221526 1 PAN, OIL X X
2 DC221818 1 GASKET, OIL PAN X X
3 DC120029 1 PLUG, OIL-MAGNET (400/20/40) X X
4 DC140155 1 RING, SEAL X X
5 DC221819 1 SENDER, OIL LEVEL X X
6 DC120200 3 PLUG, X X
7 DC100676 22 BOLT, COMBINATION X X
8 DC221820 1 TUBE, GUIDE TOP DIPSTICK X X
9 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK X X
10 DC221822 1 GROMMET X X
11 DC100597 1 SCREW, FLANGED X X
12 DC120228 1 FITTING, GUIDE TUBE X X
13 DC100677 1 CLAMP, GUIDE TUBE X X
14 DC221823 1 DIPSTICK, OIL X X
15 DC221152 1 CAP X X
16 DC140145 1 RING SEAL X X
17 DC221851 1 BRACKET, OIL DIPSTICK X X
18 DC100659 1 SCREW, FLANGED X X
19 DC220562 1 CAP, RUBBER X X
20 DC220407 1 CLAMP, HOSE COMPRESSOR X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-7
ENGINE, TIMING CASE AND FLYWHEEL HOUSING

6
8
7
9 10

15
13
4
5 11

14

3
12

10

2
1

P008221

B20D 6X4 & 6X6 SUPERTRUCK REV 0


2-8
ENGINE, TIMING CASE AND FLYWHEEL HOUSING

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221816 1 COVER, TIMING X X
2 DC140183 1 SEAL, OIL CRANKSHAFT REAR X X
3 DC100672 3 STUD X X
4 DC120114 1 PLUG, SCREW X X
5 DC140149 1 RING, SEAL X X
6 DC120120 1 PLUG, SCREW X X
7 DC140151 1 RING, SEAL X X
8 DC220100 1 PLUG, SCREW, HEX X X
9 DC140155 1 RING, SEAL X X
10 DC100673 9 SCREW, FLANGED X X
10 DC100674 6 SCREW, FLANGED X X
10 DC100597 3 SCREW, FLANGED X X
11 DC221817 1 BRACKET, SPEED SENSOR X X
12 DC100287 2 WASHER, FLAT X X
13 DC100675 2 SCREW X X
14 DC150170 1 BUSHING X X
15 DC140178 1 RING, SEAL X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


2-9
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

24
25
23
15
14 22

21
13, 13A
20
12
35 19
7, 7A
36
34 18
11, 11A
29

28
17

30 16
9 37
27
10
8

1 3

6
5

2 6

4
6
33
32
31

26

P008223

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221824 1 HEAD, Cyl. with Valves & Constant Throttle X X
2 DC220735 6 BALL, Fastener Constant Throttle X X
3 DC220543 2 PLUG, Expansion 34MM X X
3 DC120229 A/R PLUG, Expansion 36MM X X
4 DC120201 6 PLUG, Expansion for Web Cooling Bore X X
4 DC120098 A/R PLUG, Expansion for Web Cooling Bore X X
5 DC220545 23 PLUG, Expansion 25MM X X
5 DC120230 A/R PLUG, Expansion 26MM X X
6 DC220737 6 BALL, Leak Oil Hole Plug X X
6 DC220735 2 BALL, Leak Oil Hole Plug X X
6 DC220735 1 BALL, To Plug Cooling Water Bore X X
7 DC221825 12 SEAT, Valve Intake Standard X X
7 DC221826 12 SEAT, Valve Intake Repair 1, 35.37MM X X
7 DC221827 12 SEAT, Valve Intake Repair 11, 35.57MM X X
7 DC221828 6 SEAT, Valve Exhaust Standard X X
7 DC221829 6 SEAT, Valve Exhaust Repair 1, 40.37MM X X
7 DC221830 6 SEAT, Valve Exhaust Repair 11, 40.57MM X X
8 DC221831 18 GUIDE, Valve, Std X X
8 DC221832 AR GUIDE, Valve, +0.2MM X X
8 DC221833 AR GUIDE, Valve, +0.5MM X X
9 DC140160 6 RING, SEAL X X
10 DC221834 6 SLEEVE X X
11 DC221835 12 VALVE, Intake X X
11 DC221836 6 VALVE, Exhaust X X
12 DC100678 18 WASHER, Valve Spring X X
13 DC221837 12 SPRING, Intake Valve X X
13 DC221838 6 SPRING, Exhaust Valve X X
14 DC221839 18 RETAINER, Spring X X
15 DC220030 36 COLLET, Valve X X
16 DC221840 18 HOLDER, Seal X X
17 DC221841 6 VALVE, Constant Throttle X X
18 DC221842 6 GUIDE X X
19 DC221843 6 SPRING X X
20 DC221844 6 RETAINER, Spring X X
21 DC221845 12 VALVE, Collet X X
22 DC221846 6 PISTON X X
23 DC140184 6 RING, Seal X X
24 DC221847 6 COVER X X
25 DC221848 6 BRIDGE, Valve X X
26 DC221849 1 GASKET, Cylinder Head to Crankcase X X
27 DC100679 14 SCREW, Cylinder Head to Crankcase X X
28 DC221852 6 INJECTOR, Complete X X
29 DC140179 6 RING, Seal Injector to Cylinder Head X X
29 DC140185 6 RING, Seal Injector to Cylinder Head X X
30 DC140186 6 RING, Seal X X
31 DC221853 6 SOCKET, Pipe X X
32 DC140166 6 RING, Seal Socket to Cylinder Head X X
33 DC100636 6 SCREW, Fitting On injector X X
34 DC221854 6 BRACKET, Clamping X X
35 DC100681 6 SCREW, Injector M8x60 X X
36 DC100680 6 WASHER, Spherical X X
37 DC260107 1 KIT, Cylinder Head gasket X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

15 18

18
14

16

17
20
17

24

23
12

13
21 8 2
7
22 19
7

6
7

10
9
4

5
6
1 3

11

P008224

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-12
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC120231 A/R HELICOIL, M22x1.5x8.0 X X
2 DC120232 A/R HELICOIL, M14x1x7.0 X X
3 DC120233 A/R HELICOIL, M16x1.5x10.5 X X
4 DC120234 A/R HELICOIL, M14x1.5x14 X X
5 DC120061 A/R HELICOIL, M12x1.5x12 X X
6 DC120059 A/R HELICOIL, M10x15 X X
7 DC120057 A/R HELICOIL, M8x12 X X
8 DC120058 A/R HELICOIL, M8x116 X X
9 DC120235 5 UNION, Threaded Constant Throttle to Head X X
10 DC140167 5 RING, Seal Constant Throttle to Head X X
11 DC130193 1 LINE, Constant Throttle X X
12 DC221855 1 SPINDLE, Rocker Arm X X
13 DC120236 2 PLUG, Expansion X X
14 DC221856 6 ARM, Rocker Intake X X
15 DC221857 6 ARM, Rocker Exhaust X X
15 DC150176 12 BUSHING X X
16 DC100682 12 SCREW, Adjusting X X
17 DC100683 12 NUT, Adjusting Screw X X
19 DC221858 1 BRACKET, Rocker Arm Front X X
19 DC221859 5 BRACKET, Rocker Arm Central X X
19 DC221860 1 BRACKET, Rocker Arm Rear X X
20 DC221861 6 SPRING X X
21 DC100684 12 WASHER X X
22 DC221862 2 RING, Lock X X
23 DC221863 7 CLAMPING PIECE, Rocker Shaft to Head X X
24 DC100685 7 SCREW, Rocker Shaft to Cylinder Head X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-13
ENGINE, ALTERNATOR & ATTACHMENT

18 10

19

6 9
17
5

3
8
2
11

4 7

15

16

14
12

13

P010542

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-14
ENGINE, ALTERNATOR & ATTACHMENT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221935 1 ALTERNATOR, 28V/80A C/W Pulley X X
DC221966 1 REGULATOR, Alternator, OM501/906LA X X
1 DC222012 1 ALTERNATOR, NL1 28V/80AMP 906LA X X
2 DC222022 1 PULLEY, Alternator X X
3 DC220508 1 FAN, Alternator Pulley X X
4 DC150157 1 BEARING, Ball Drive End X X
5 DC150168 1 BEARING, Ball Slip Ring Side X X
6 DC222017 1 RECTIFIER, Alternator X X
7 DC100716 2 SCREW, Set Rectifier X X
8 DC222021 1 REGULATOR AND CUT-OUT X X
9 DC100346 2 SCREW X X
10 DC260095 1 KIT, Carbon Brush Set X X
11 DC222018 1 CONDENSOR, Alternator X X
12 DC221967 1 SUPPORT, Alternator X X
13 DC100708 4 SCREW, Bracket to Crankcase X X
14 DC100152 1 WASHER, Support to Alternator X X
15 DC100464 1 SCREW, Alternator to Support X X
16 DC100491 1 NUT, Alternator to Support X X
17 DC221968 1 BRACKET X X
18 DC100597 1 SCREW, Bracket to Oil Filter X X
19 DC100478 1 SCREW, Alternator to Bracket X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-15
ENGINE, OIL PUMP

5 8

P008240

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-16
ENGINE, OIL PUMP

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221937 1 PUMP, Oil X X
2 DC140194 1 SEAL, Oil Front Crankshaft X X
3 DC100413 8 SCREW, Oil Pump to Crankcase X X
4 DC130207 1 PIPE, Suction X X
5 DC221936 1 BRACKET X X
6 DC100621 1 SCREW, Oil Pipe to Dipstick Guide Tube X X
7 100197 8 SCREW, Suction Pipe to Oil Pump X X
8 DC100597 1 SCREW, Suction Pipe to Crankcase X X
9 DC100621 1 SCREW, Support on Oil Intake Pipe X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-17
ENGINE, OIL FILTER AND OIL COOLER

3 4

1
8

13
15
11

6
12

10

14

P008241

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-18
ENGINE, OIL FILTER AND OIL COOLER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221938 1 FILTER, Oil Complete Unit X X
2 DC221939 1 COVER, Oil Filter X X
3 DC221578 1 ELEMENT, Oil Filter X X
4 DC221940 1 NECK, Filter X X
5 DC140195 1 RING, Seal X X
6 DC221941 1 SENDER, Oil Pressure X X
7 DC221942 1 GASKET, Oil Filter to Crankcase X X
8 DC221943 1 VALVE, Pressure Relief X X
9 DC100366 4 SCREW, Oil Filter to Crankcase X X
9 DC100671 1 SCREW, Oil Filter to Crankcase X X
10 DC221944 1 ELEMENT, Oil Cooler X X
11 DC221945 1 COVER, Oil Cooler X X
12 DC221946 1 GASKET, Oil Cooler to Cover X X
13 DC100385 2 SCREW, Oil Cooler to Cover X X
14 DC221947 1 GASKET, Oil Cooler to Crankcase X X
15 DC100112 12 SCREW, Oil Cooler to Crankcase X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-19
ENGINE, OIL LINES

3
4

P008242

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-20
ENGINE, OIL LINES

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130208 1 PIPE, Oil Feed X X
2 DC130209 1 PIPE, Oil Return X X
3 DC120182 1 BOLT, Banjo Oil Feed Pipe to Oil Filter Head X X
4 DC140149 2 RING, Seal Oil Feed Pipe to Oil Filter Head X X
5 DC221133 1 GASKET, Return Pipe to Turbocharger X X
6 DC100414 2 SCREW, Return Pipe to Turbocharger X X
7 DC130210 1 PIPE, Plastic Return Pipe to Crankcase X X
8 203588 2 CLAMP, Return Pipe to Crankcase X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-21
ENGINE, EXHAUST MANIFOLD

3
2

13
10
11

9 8
12

22 20

16 15

21

17
14
18

19
TD0000019

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-22
ENGINE EXHAUST MANIFOLD
ENGINE,

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC222116 1 MANIFOLD, Exhaust, Middle Piece X X WAS DC221917 (SB 2004/1064)
2 DC222115 1 MANIFOLD, Exhaust, End Piece X X ITEM ADDED (SB 2004/1064)
3 DC222117 4 RING, Seal, 3 Piece Exhaust X X ITEM ADDED (SB 2004/1064)
4 DC221918 3 GASKET, Manifold to Cylinder Head X X
5 DC100698 12 SCREW, Manifold to Cylinder Head X X
6 DC100316 4 STUD X X
7 DC260112 1 KIT, Exhaust Brake X X
8 DC220960 1 LEVER X X
9 DC220981 1 PIVOT, Ball X X
10 DC100378 1 SCREW, Lever to Shaft X X
11 DC100699 1 NUT, Lever to Throttle Valve X X
12 DC260113 1 KIT, Exhaust Brake Valve X X
13 DC100296 4 NUT, Flanged Exhaust Brake to Turbocharger X X
14 DC221919 1 BRACKET X X
15 DC100385 2 SCREW, Bracket to Flanged Elbow X X
16 DC221920 1 CYLINDER, Exhaust Brake X X
17 DC100112 1 SCREW, Cylinder to Bracket X X
18 DC221921 1 TUBE, Pacer Cylinder to Bracket X X
19 DC100117 1 NUT, Cylinder to bracket X X
20 DC220980 1 SOCKET, Ball Cylinder to Lever X X
21 DC100359 1 NUT, Cylinder To lever X X
22 DC220836 1 CLIP, Securing X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-23
ENGINE, ELECTRICAL EQUIPMENT

5
10 7
9

2 4
3

11 8
12

6
16
15
14
13

23
22

19
20 21
18
17

P008237

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-24
ENGINE, ELECTRICAL EQUIPMENT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221922 1 UNIT, Control B30D Tier 2 X X
2 DC221770 1 COOLER, Fuel X X
3 DC100366 3 SCREW, Control Unit to Crankcase X X
4 DC221771 6 RING, Rubber X X
5 DC221772 1 SPRING, Control Unit to Crankcase X X
6 DC221923 1 CABLE, Electric-Engine X X
7 DC221734 1 SENDER, Speed Camshaft Position X X
7 DC221734 1 SENDER, Speed Crankshaft Position X X
8 DC221924 2 SWITCH, Engine Start/stop X X
9 DC100700 2 NUT, Engine Start/stop X X
10 DC221925 1 BRACKET, for Start/stop Switch X X
11 101354 4 SCREW, Cap Bracket to Crankcase X X
12 DC221726 1 ELECTRONICS, KSA X X
13 DC221927 1 PLUG, 2-PIN X X
14 DC120221 2 SOCKET, Contact 2-Pin Plug X X
15 DC221728 2 GASKET, 2-Pin Plug X X
16 DC221729 1 BOOT, 2-Pin Plug X X
17 DC120218 1 HOUSING, 2-Pin Plug X X
18 DC100664 1 NUT, 2-Pin Plug X X
19 DC221730 2 GASKET, 2-Pin Plug X X
20 DC221928 2 BUSHING, Pin, 2-Pin Plug X X
21 DC221731 1 BOOT, 2-Pin Plug X X
22 DC120220 1 BUSHING, Pin from Heater Plug to Ground X X
23 DC100603 1 NUT, from Heater Plug to Ground X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-25
ENGINE, STARTING MOTOR

14

13
7
6

11,12

13

12

12 4
9
13
13
5
2
11,12
3

12
10

P008238

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-26
ENGINE, STARTING MOTOR

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221926 1 MOTOR, Starter 24V/4Kw, Bosch X X
2 DC221929 1 BENDIX X X
3 DC150126 1 BUSHING, Drive End X X
4 DC221930 1 HOUSING, Front X X
5 DC150156 1 BUSHING, Bendix X X
6 DC221931 1 SWITCH, Solenoid X X
7 DC221932 1 LEVER, Control X X
8 DC150158 1 BUSHING, Commutator End X X
9 DC221933 1 BRACKET, with Carbon Brushes X X
10 DC221934 1 SWITCH, Solenoid X X
11 DC260114 1 KIT, Gearing X X
12 DC260115 1 KIT, Gearing X X
13 DC260116 1 KIT, Armature X X
14 DC100096 3 NUT, Starting Motor to Timing Case X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-27
ENGINE, FLAMESTART SYSTEM

14

7
4

13 11

10
9
12

P008231

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-28
ENGINE, FLAMESTART SYSTEM

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221902 1 VALVE, Solenoid X X
2 DC221903 1 BRACKET, Solenoid Valve X X
3 DC100545 2 SCREW, Solenoid Valve to Bracket X X
4 DC100597 1 SCREW, Bracket to Charging Air Pipe X X
5 DC100604 1 NUT, Bracket to Charging Air Pipe X X
6 DC130200 1 PIPE, from Solenoid Valve to Heater Plugs X X
7 DC100142 1 BOLT, Banjo Pipe to Solenoid Valve X X
8 DC140189 2 RING, Seal Pipe to Solenoid Valve X X
9 DC130201 1 PIPE, from Fuel Filter to Solenoid Valve X X
10 DC120237 1 BOLT, Banjo Fuel Pipe to Fuel Filter X X
11 DC100143 1 BOLT, Banjo Fuel Pipe to Solenoid Valve X X
12 DC140189 2 RING, Seal Fuel Pipe to Fuel Filter X X
13 DC140190 2 RING, Seal Fuel Pipe to Solenoid Valve X X
14 DC221904 1 PLUG, Heater Charge Air Pipe X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-29
ENGINE, TURBO CHARGER

8
17

12

18
16

15
14
11
19

13

21
10 20

7 2

P008232 A

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-30
ENGINE, TURBO CHARGER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221970 1 TURBOCHARGER, 'KKK' X X
2 DC100296 4 NUT, Turbocharger to Manifold M10 X X
5 DC221582 1 HOSE, Molded X X
6 DC100381 1 CLAMP, Molded Hose to Turbocharger X X
7 203588 1 CLAMP, Hose to Breather Pipe X X
7 203588 1 CLAMP, Hose Compressor Suction Pipe X X
8 DC130202 1 PIPE, Air on Turbocharger X X
9 DC140191 1 RING, Seal Air Pipe X X
10 DC130203 1 PIPE, Charge Air X X
11 DC140192 1 RING, Seal Charge Air Pipe X X
12 DC100319 1 CLAMP, Charge Air Pipe to Turbocharger X X
13 DC100390 1 SCREW, Charge-Air Pipe on Member X X
14 DC100695 1 STUD, Charge Air Pipe at Water Pump X X
15 DC100604 1 NUT, Charge Air Pipe at Water Pump X X
16 DC221906 1 BRACKET, Charge Air Pipe at Water Pump X X
17 DC100390 1 SCREW, Bracket to Charging Air Pipe X X
18 DC100597 2 SCREW, Bracket to Water Pump X X
19 206353 1 CLAMP,Charge Air Pipe on Housing X X
20 DC100366 1 SCREW, Charge Air Pipe to Housing X X
20 DC100369 1 SCREW, Charge Air Pipe to Housing X X
21 DC100383 1 NUT, Charge Air Pipe to Housing X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-31
ENGINE, AIR COMPRESSOR

5,11
6

9
10

4 7
8

12 1
2

P008233

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-32
ENGINE, AIR COMPRESSOR

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221907 1 COMPRESSOR, WABCO 352CCM X X
2 DC221908 1 CRANKSHAFT X X
3 DC221909 1 CAP, Bearing X X
4 DC221910 1 ROD, Connecting X X
5 DC221911 1 PISTON KIT X X
6 DC221912 1 HEAD, Cylinder Compressor X X
7 DC140193 1 RING, Seal X X
8 DC100696 1 NUT, Gear to Compressor X X
9 DC221913 1 VALVE X X
10 DC260110 1 KIT, Repair Compressor DC221907 X X
11 DC260111 1 KIT, Piston Ring X X
12 100946 4 SCREW, Cap X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-33
ENGINE, CAMSHAFT AND TIMING PARTS

2
5

P008227

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-34
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221883 1 CAMSHAFT X X
2 DC221884 1 GEAR, Camshaft X X
3 DC221885 1 PIN, Cylindrical X X
4 DC221886 12 FOLLOWER, CAM Inlet and Exhaust Valves X X
5 DC221887 12 ROD, Push Inlet and Exhaust Valves X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-35
ENGINE, INJECTION PUMP

3
13

7
5

10
11
12

6
BeBneznz
edeedses
erc
erc
MM

P008228 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-36
ENGINE, INJECTION PUMP

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221888 6 PUMP, Fuel Injection X X
2 DC260109 6 KIT, Seal Ring X X Black Seal - Top, Green Seal - Bottom
3 DC140187 6 RING, Seal Pump to Crankcase X X
4 DC100692 12 SCREW, Pump to Crankcase X X
5 DC221889 1 PUMP, Fuel X X
6 DC100693 1 SCREW, Sheave Pulley X X
7 DC221890 1 GASKET, Fuel Pump to Crankcase X X
8 DC100112 3 SCREW, Fuel Pump to Crankcase M8x35 X X
9 DC221891 1 COVER, Injection Pump X X
10 DC221892 4 PIN, Locking Cover Attachment X X
11 DC221893 4 RING, Retaining Cover Attachment X X
12 DC221894 4 SPRING, Cover Attachment X X
13 DC140198 1 KIT, Repair, Fuel Injection Pump X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-37
ENGINE, FUEL LINES

4
5

5
4

3 2

5
4

7
1

P008229

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-38
ENGINE, FUEL LINES

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130197 6 PIPE, Fuel Pump to Injector Nozzle X X
2 DC130198 1 PIPE, Fuel to Cylinder Head X X
3 DC130199 1 PIPE, from Fuel Filter to Feed Pump X X
4 DC120211 3 BOLT, Banjo X X
5 DC140172 6 RING, Seal X X
6 DC120209 2 CONNECTOR, Fuel Line X X
7 DC120210 2 NUT, Union Fuel Lines X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-39
ENGINE, FUEL FILTER

3,9

4
8

5,10

10

6
11

12
13

P008230

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-40
ENGINE, FUEL FILTER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221896 1 FILTER, Fuel Complete Unit X X
2 DC221680 1 HEAD, Fuel Filter X X
3 DC140174 1 RING, Seal X X
4 DC221897 1 COVER, Pre-Filter X X
5 DC140188 1 RING, Seal X X
6 DC140063 1 RING, Seal X X
7 DC100173 1 PLUG, Screw X X
8 DC221898 1 INSERT, Filter X X
9 DC221899 1 ELEMENT, Fuel Filter Kit X X Kit includes item 3
10 DC221900 1 ELEMENT, Fuel Pre-Filter Kit X X Kit includes item 5
11 DC221901 1 GASKET, Fuel Filter to Cylinder Head X X
12 DC100694 1 SCREW, Fuel Filter to Cylinder Head M10x100 X X
13 DC100352 2 SCREW, Fuel Filter to Cylinder Head M10x40 X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-41
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS

52

5
20

60

66

75

180

185

190 250
240 245
195

P008493

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-42
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130212 1 PIPE, Suction X X
2 DC130162 1 PIPE, Suction X X
3 DC100385 1 SCREW, Intake Pipe to Crankcase M8x16 X X
4 DC130213 1 HOSE, Suction Line to Compressor X X
5 203588 2 CLAMP, Suction Pipe to Compressor X X
6 DC130205 1 PIPE, at Cylinder Head X X
7 DC130206 1 PIPE, at Waterpump X X
8 DC120182 2 BOLT, Banjo X X
9 DC140149 4 RING, Seal X X
10 DC220481 1 CAP, Power Steering Pump X X
11 DC220314 1 GASKET X X
12 DC100629 2 SCREW, Cover to Compressor Flange X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-43
ENGINE, INTAKE MANIFOLD

5
2

P008235A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-44
ENGINE, INTAKE MANIFOLD

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221914 1 COVER X X
2 DC221915 1 HOUSING, Charging Air Elbow X X
3 DC221916 1 UNIT, Sender Charge Air Pressure/Temp. X X
4 DC100697 2 SCREW, Flanged X X
5 DC100685 12 SCREW, Charge Air Elbow to Cylinder Head X X
6 DC222060 6 GASKET, Charge Air Elbow to Cylinder Head X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-45
ENGINE, CYLINDER HEAD COVER

12
11

12

10
2

1 5

3
4

13

P008201 A

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-46
ENGINE, CYLINDER HEAD COVER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221864 1 COVER, Cylinder Head - Plastic X X
2 DC221865 1 DIAPHRAGM X X
3 DC220031 1 CAP, OIL Filling X X
4 DC220029 1 GASKET X X
5 DC221866 7 INSERT, Cover to Cylinder Head X X
6 DC221867 4 LOCK X X
7 DC221529 1 GASKET X X
8 DC221868 1 GASKET X X
9 DC100686 7 SCREW, Cover to Cylinder Head X X
10 DC130194 1 PIPE, Breather X X
11 DC130196 1 HOSE, Breather Pipe to Cylinder Head Cover X X
12 203588 2 CLAMP, Breather Pipe to Cylinder Head Cover X X
GASKET, Oil Seperator To Cylinder Head ITEM ILLUSTRATED.
13 DC222134 1 Cover X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

2-47
ENGINE, CRANKSHAFT AND FLYWHEEL

1,4 1,6

1,5
8

7
11

12
2

10

P008225

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-48
ENGINE, CRANKSHAFT AND FLYWHEEL

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221869 1 CRANKSHAFT, with Main / Big End Bearings X X
2 DC100687 1 PIN, Dowel Gear to Crankshaft X X
3 DC221870 1 GEAR, Crankshaft X X
3 DC221871 1 GEAR, Crankshaft X X
4 DC150177 7 BEARING, Main Standard X X
4 DC150178 7 BEARING, Main Fitting size 0.10 X X
4 DC150179 7 BEARING, Main Fitting size 0.25 X X
4 DC150180 7 BEARING, Main Fitting size 0.50 X X
4 DC150181 7 BEARING, Main Fitting size 0.75 X X
4 DC150182 7 BEARING, Main Fitting size 1.00 X X
5 DC100688 2 WASHER, Thrust Standard X X
5 DC100689 2 WASHER, Thrust Repair size 1, 0.30MM X X
5 DC100690 2 WASHER, Thrust Repair size 11, 0.50MM X X
6 DC150183 6 BEARING, Big End Standard X X
6 DC150184 6 BEARING, Big End Fitting Size 0.10 X X
6 DC150185 6 BEARING, Big End Fitting Size 0.25 X X
6 DC150186 6 BEARING, BIG End Fitting Size 0.50 X X
6 DC150187 6 BEARING, Big End Fitting Size 0.75 X X
6 DC150188 6 BEARING, Big End Fitting Size 1.00 X X
7 DC221872 1 DAMPER, Vibration X X
8 DC100691 6 SCREW, Vibration Damper / Hub to Crankshaft X X
9 DC221873 1 FLYWHEEL, with Ring Gear X X
10 DC221874 1 GEAR, Ring X X
11 DC100691 8 SCREW, Flywheel & Crankshaft Gear to
Crankshaft X X
12 DC221875 1 GEAR, Crankshaft X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-49
ENGINE, CONNECTING ROD AND PISTONS

3,4

3,6

3,5

P008226

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-50
ENGINE, CONNECTING ROD AND PISTONS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221876 6 ROD, Connecting X X
2 DC100080 12 SCREW X X
3 DC221877 6 PISTON, Kit, Standard, X X
3 DC221878 6 PISTON, Fitting Size 1, Height -.30 X X
3 DC221879 6 PISTON, Fitting Size 11, Height -.60 X X
3 DC221880 6 PISTON, Fitting Size 111, Height -.90 X X
4 DC260108 6 Kit, Piston Ring X X
5 DC221881 6 PIN, Piston X X
6 DC221882 12 RING, Retaining X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-51
ENGINE, WATER PUMP

7
14 20
11
6

12

13

9
15

2,10

1 2

4 1,2,17
16
30
26 1,2,3
31 27

5
18
24
25
19
28 22
23
21

29

P008243

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-52
ENGINE, WATER PUMP

I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221949 1 PUMP, Water with Gaskets X X
2 DC260117 1 KIT, Gasket Water Pump X X
3 DC221948 1 GASKET, Water Pump to Crankcase X X
4 DC100198 3 SCREW, Water Pump to Crankcase X X
5 DC100702 4 SCREW, WATER Pump to Crankcase X X
6 DC221743 1 SENDER, Temperature X X
7 DC140149 1 RING, Seal Sender Unit to Flange X X
8 DC221985 1 CONNECTOR X X
9 DC130211 1 PIPE, Retarder X X
10 DC221950 1 GASKET, PIPE Socket to Cyl/Head X X
11 DC100408 1 SCREW, Pipe Socket to Cyl/Head X X
12 DC100702 1 SCREW, Pipe Socket to Cyl/Head X X
13 DC120238 1 SOCKET, Pipe To water Pump X X
14 DC221951 1 GASKET, Connecting Pipe to Connector X X
15 DC100507 3 SCREW, Connecting Pipe on Connector X X
16 DC220731 2 THERMOSTAT, 83 Degree X X
17 DC140110 2 RING, Seal X X
18 DC221962 1 COVER, Twin Thermostat Housing X X
19 DC100369 1 SCREW, Cover to Water Pump M8x30 X X
19 DC100366 3 SCREW, Cover to Water Pump M8x40 X X
20 DC220800 1 SENDER, UNIT Cooling Water Outlet X X
21 DC120239 1 UNION, Banjo X X
22 DC120240 1 FITTING, Heat Feed X X
23 DC140182 2 RING, Seal Fitting to Intermediate Piece X X
24 DC221952 1 CAP, Rubber to Plug Pipe Socket X X
25 203588 1 CLAMP, Rubber Cap 20-32MM X X
26 DC221953 1 PULLEY X X
27 DC100507 4 SCREW, Fan Coupling and Pulley to w/Pump X X
28 DC221528 1 BELT, V 2040 MM X X
29 DC221954 1 PULLEY, Guide Fuel Feed Pump X X
30 DC221963 1 TIGHTENER, Belt X X
SCREW, Belt Tightener to Cylinder Crankcase
31 DC100336 1 X X
M10X95

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-53
ENGINE, FAN

P008244

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-54
ENGINE, FAN

I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221391 1 FAN X X
2 DC221390 1 HUB, Viscous X X
3 DC100359 4 NUT, Fan Clutch at Adaptor Piece X X
4 DC221955 1 SPACER, Fan X X
5 DC100703 4 STUD X X
6 DC100704 6 SCREW, Spacer to Vibration Damper X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-55
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS

1,2

3
4

P008245

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-56
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS

I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221956 1 MOUNTING, Engine Left X X
2 DC221957 1 MOUNTING, Engine Right X X
3 DC100705 8 WASHER, Mounting to Crankcase X X
4 DC100706 8 SCREW, Mounting to Crankcase X X
5 DC221958 1 EYE, Lifting Rear X X
6 DC100597 4 SCREW, Lifting Eye to Cylinder Head X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-57
ENGINE, AIRCONDITIONER COMPRESSOR

6
8

2
3

7
1

P008246

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-58
ENGINE, AIRCONDITIONER COMPRESSOR

I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221758 1 COMPRESSOR, Less Coupling X X
2 DC260118 1 KIT, Coupling X X
3 DC260098 1 KIT, Gasket X X
4 DC221959 1 CONSOLE X X
5 DC221960 2 SLEEVE X X
6 DC221961 2 SLEEVE X X
7 DC100707 4 SCREW, Compressor to Support X X
8 DC100352 4 SCREW, Support to Crankcase X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-59
AIR INTAKE SYSTEM

17
1

15

14

16
3
7

9
P007981
2

13 3

11
4
12

13
13
11 11
6 10
12 6

E9836402 SH1-2 D

TD0002313

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-60
AIR INTAKE SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290230 1 PRE-CLEANER X X
2 290131 1 AIR CLEANER, FRG15, RADIAL SEAL X X
3 217684 2 MTG, BAND,2PC, AIR CLEANER X X WAS 206496.
4 208828 2 CLAMP, T-BOLT X X
5 206489 1 PIPE, AIR INTAKE X X
6 204668 1 CLAMP, STACK-AIR INTAKE PIPE X X
7 201819 1 REDUCER, STACK X X
8 200641 1 ELBOW X X
9 200466 1 INFORMER X X
10 200051 1 CLAMP, HOSE X X
11 100370 10 WASHER, HARDENED X X
12 100314 4 NUT, NYLOC X X
13 100089 6 SCREW X X
14 202860 1 BOWL, PRE-CLEANER X X
15 220535 1 COVER, PRE-CLEANER X X
16 NSI 1 BODY, PRE-CLEANER X X
17 NSI 1 NUT, WING X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-61
AIR CLEANER

P008531

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-62
AIR CLEANER

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X
2 220722 1 COVER,FRG15 AIR CLEANER X X
3 220723 6 LATCH,FRG15 AIR CLEANER X X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X X
7 NSI 1 BODY,AIR CLEANER X X
8 200871 2 CABLE TIE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-63
EXHAUST SYSTEM

3
2 11

10
16 20
17
13
20 5

17 19
18 15 1
16 4 15
18 20
10 14
17
9
21
11
15

7 12

10
11

E10813403 SH1-2 A

TD0002326

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-64
EXHAUST SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207496 1 CLAMP, EXHAUST X X
2 206638 1 EXHAUST, H/SHIELD COVER X X
3 206637 1 EXHAUST, H/SHIELD FIXED X X
4 206636 1 EXHAUST, H/SHIELD MID X X
5 218292 1 EXHAUST, H/SHIELD FRONT X X
6 206298 1 EXHAUST, STACK PIPE X X Stack turned to correct position.
7 206297 1 EXHAUST, MUFFLER X X
8 206296 1 EXHAUST, MID SECTION X X
9 206294 1 EXHAUST, FRONT SECTION X X
10 204035 3 CLAMP, SEAL X X
11 201212 4 CLAMP, EXHAUST X X
12 182484 1 H/SHIELD, EXHAUST, ENGINE X X WAS 176554.
13 174447 1 MTG, EXHAUST H/SHIELD FRNT X X
14 100652 1 NUT, STOVER X X
15 100548 6 WASHER, HARDENED X X
16 100424 11 WASHER, HARDENED X X
17 100370 10 WASHER, HARDENED X X
18 100211 11 SCREW, HEX HD X X
19 100199 1 BOLT, HEXHD X X
20 100091 10 SCREW, HEXHD X X
21 100083 4 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-65
FUEL SYSTEM

18 9
16 12
1
16
9
17
7
14
15
16 11
4
14
16
12 17
11

6
3
13 8

2
10

E10813404 SH2-2

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-66
FUEL SYSTEM

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 DC220461 1 PUMP, Handlift & Prefilter Lates X X
2 241273 1 HOSE X X
3 241272 1 HOSE X X
4 241218 1 HOSE X X
5 240980 1 HOSE X X
6 206945 2 MOUNTING, Rubber X X
7 206615 1 FILTER, UNIT, Fuel-Water X X
8 176793 1 BKT, Squigly, Fuel Hose X X
9 121451 2 ADAPTOR X X
10 121365 1 ADAPTOR X X
11 120969 2 CONNECTOR X X
12 120804 2 ELBOW X X
13 120785 1 CONNECT, Spec X X
14 120781 2 ADAPTOR X X
15 100731 2 SCREW X X
16 100548 8 WASHER, Hardened X X
17 100312 4 NUT, Nyloc X X
18 100198 2 SCREW, Hexhd X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

2-67
FUEL-WATER FILTER UNIT

8 2

P008517-A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


2-68
FUEL-WATER FILTER UNIT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 206615 1 FILTER, Unit, Fuel-water, 10MIC X X
2 206616 1 ELEMENT, Fuel Filter X X
3 224670 1 BOWL, See-thru X X
4 224667 1 VALVE, Drain, Self Venting X X
5 218508 1 CLAMP, Fuel Filter X X
6 226385 1 KIT, Lid and Gasket X X
7 226386 1 KIT, T-Handle and O-Ring X X
8 221597 1 KIT, Seal, Service X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


2-69
ENGINE COOLING SYSTEM

61
77

29 1
47
27
55

65 73
14 54
66

DETAIL D 65 31 67
66 69
60 28
36

22
DETAIL D 11
45
58 57
43
24
6

7
37
DETAIL C

42 33 4
5
34 28
56 DETAIL B 62
23 22 78
40
DETAIL A
8 3 78
44 59 71
32
25 39
23 10 76
9 65 78
44 64 38
12
23 78
71
23 2
68
67 48
39
71 68 38 DETAIL C
78
38 67 78
70
65 52 76 65
64 72
70
38 DETAIL A
67
78
DETAIL B
62 69 E9836405 SH1-3 P

TD0002341 A

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-70
ENGINE COOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218796 1 CAP, STEEL, RADIATOR 15PSI X X WAS 207097 (SB 2004/1004)
2 218580 1 HOSE, OIL COOLER OUTLET X X FROM VIN .1292 WAS 207441 (SB 2004/1011)
3 218575 1 HOSE, MAKE-UP LINE X X FROM VIN .1292 WAS 206433 (SB 2004/1011)
WAS 206429 (SB 2004/1011)
4 218574 1 HOSE, ENG.IN, OIL COOLER X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206428 (SB 2004/1011)
5 218573 1 HOSE, ENG.OUT, OIL COOLER X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206427 (SB 2004/1011)
6 218572 1 HOSE, ENGINE INLET X X FROM VIN .1292
NEW HOSE MODIFIED.
7 218568 1 HOSE, SURGE TANK,OUTLET X X FROM VIN .1292 WAS 207451 (SB 2004/1011)
8 218567 1 HOSE, HEATER, SUPPLY X X FROM VIN .1292 WAS 130083 (SB 2003/1011)
9 218565 1 HOSE, HEATER X X FROM VIN .1292 WAS 130082 (SB 2004/1011)
WAS 206425 (SB 2004/1011)
10 218564 1 HOSE, RADIATOR, BTM X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206426 (SB 2004/1011)
11 218563 1 HOSE, RADIATOR, TOP X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 207442 (SB 2004/1011)
12 218562 1 HOSE, OIL COOLER INLET X X FROM VIN .1292
NEW HOSE MODIFIED.
14 210813 1 SIGHT GLASS, HEADER TANK X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
22 208822 2 CLAMP, T-BOLT X X
23 208821 12 CLAMP, T-BOLT X X
24 208520 2 PIPE, VENT LINE X X FROM VIN .322 WAS 206944 (SB 2003/1035)
25 207967 1 BOOT, RUBBER, DRAIN VALVE X X
27 207098 1 FILLER, NECK SURGE TANK X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
28 207004 4 CLIP,SPRING,SHROUD-RAD X X
29 206945 2 MOUNTING, RUBBER, SQUIGLY X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
31 206475 1 COWLING, RADIATOR, 704 FAN X X
32 206436 2 PIPE, OIL COOLER CIRCUIT X X
33 206435 1 PIPE, MAKE-UP LINE X X
34 206434 1 PIPE, SUCTION LINE X X
36 206187 1 RADIATOR, ALUMINIUM, BEHR X X
37 203927 1 GROMMET X X
38 203764 8 P CLIP X X
39 203681 4 P CLIP X X
40 201419 4 P CLIP X X
42 200089 4 CLAMP, HOSE X X
43 200062 4 CLAMP, HOSE X X
44 200061 4 CLAMP, HOSE X X FROM VIN .322 WAS 203588 (SB 2003/1035)
45 200033 4 CLAMP, HOSE X X FROM VIN .322 WAS 200062 (SB 2003/1035)
WAS 207099 (SB 2003/1044)
47 182352 1 TANK, HEADER X X FROM VIN .1061
ITEM MODIFIED
48 174673 1 PLT, MTG BRK, VENT LINES X X
52 174557 1 PLT, MTG, COOLING PIPES X X
54 173595 1 GUARD, BREATHER, BEHR RAD X X
55 140537 1 GASKET, SURGE TANK AS X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
56 130112 1 HOSE, PARFLEX, GPH-5 X X FROM VIN .322 WAS 130020 (SB 2003/1035)
57 130002 1 HOSE, PUSHLOCK X X FROM VIN .322 WAS 130001 (SB 2003/1035)
58 130001 1 HOSE, PUSHLOCK X X
59 122136 1 VALVE, DRAIN X X
60 120162 2 ADAPTOR X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
61 100953 6 CAPSCREW, SOCHD X X WAS 100497
62 100757 4 SCREW, HEXHD X X
64 100731 4 SCREW X X
65 100548 23 WASHER, HARDENED X X
66 100494 4 SCREW, HEXHEAD X X FROM VIN .1061 WAS 207099 (SB 2003/1044)

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-71
ENGINE COOLING SYSTEM

61
77

29 1
47
27
55

65 73
14 54
66

DETAIL D 65 31 67
66 69
60 28
36

22
DETAIL D 11
45
58 57
43
24
6

7
37
DETAIL C

42 33 4
5
34 28
56 DETAIL B 62
23 22 78
40
DETAIL A
8 3 78
44 59 71
32
25 39
23 10 76
9 65 78
44 64 38
12
23 78
71
23 2
68
67 48
39
71 68 38 DETAIL C
78
38 67 78
70
65 52 76 65
64 72
70
38 DETAIL A
67
78
DETAIL B
62 69 E9836405 SH1-3 P

TD0002341 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


2-72
ENGINE COOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
67 100370 25 WASHER, HARDENED X X
68 100364 2 SCREW, HEXHD X X
69 100314 8 NUT, NYLOC X X
70 100312 7 NUT, NYLOC X X
71 100310 6 NUT, NYLOC X X
72 100198 2 SCREW, HEXHD X X
73 100094 2 BOLT, HEXHD X X
76 100080 6 BOLT X X
77 100063 6 WASHER, HARDENED X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
78 100061 16 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-73
ENGINE INTERCOOLING SYSTEM

76
78
50

35
17
13

67
75

75
65 63
49
65 67
70
30

53
67
21
63
41 75
15
65
20
51
16
65
19
70

46
64 26
65 21
39

18

74

E9836405 SH 2-3 P
67

69

TD0002342 A

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-74
ENGINE INTERCOOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
13 218263 1 CLAMP, HOSE X X ITEM ADDED.
15 208993 1 PIPE, CAC OUTLET X X FROM VIN. 2490 WAS 206782. (SB 2005/1035)
16 208992 1 HOSE, REDUCER, CAC X X FROM VIN. 2490 WAS 207286. (SB 2005/1035)
17 208991 1 HOSE X X
18 208990 1 HOSE, MOULDED, CAC INLET X X FROM VIN. 2490 WAS 206366. (SB 2005/1035)
19 208829 1 CLAMP, HOSE X X FROM VIN .563 WAS 206322 (SB 2002/1055)
20 208825 1 CLAMP, T-BOLT X X FROM VIN .563 WAS 203531 (SB 2002/1055)
21 208824 3 CLAMP, T-BOLT X X FROM VIN .563 WAS 203592 (SB 2002/1055)
26 207287 1 GUARD, FAN X X
30 206523 2 MTG, RUBBER, CAC-CHASSIS X X
35 206188 1 COOLER, AIR, CHARGE, BEHR X X
39 203681 4 P CLIP X X
41 201213 2 CLAMP, EXHAUST 90MM X X
46 187243 2 SHIM X X
49 174577 1 BKT, RAD/CAC, LHS BOT X X
50 174576 1 BKT, RAD/CAC, LHS TOP X X
51 174575 1 BKT, RAD/CAC, RHS BOT X X
53 173733 2 PLT, SPACER, CAC X X
63 100733 8 SCREW, HEXHD X X
64 100731 4 SCREW X X
65 100548 21 WASHER, HARDENED X X
67 100370 25 WASHER, HARDENED X X
69 100314 8 NUT, NYLOC X X
70 100312 5 NUT, NYLOC X X
74 100089 4 SCREW, HEXHD X X
75 100083 11 SCREW, HEXHD X X
76 100080 6 BOLT X X
78 100061 16 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

2-75
B20D 6X4 & 6X6 SUPERTRUCK
2-76
SECTION 3 DRIVETRAIN

B20D 6X4 & 6X6 SUPERTRUCK


3-1
TRANSMISSION MISCELLANEOUS ITEMS

22

18
1
14

3
21
17

11

15
14
20

7
8
19
4
16
8
6
15
16
13 12

E9836410 SH1-2 I

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-2
TRANSMISSION MISCELLANEOUS ITEMS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 Z4139330600 4 DIAPHRAGM X X
3 250159 1 T/MISSION, ZF-6HP590-TC240:1 X X
4 207646 2 MTG, RUBBER, T/MISSION, SPLT X X
6 183375 2 ASSY, TRANS MTG, 4 HOLE X X
7 183155 2 MOUNTING,TRANSMISSION, 6HP590 X X
8 176592 4 SPACER, ENG MTG X X
11 101324 2 BOLT, HEXHD X X
12 100655 8 NUT, STOVER X X
13 100653 2 NUT, STOVER X X
14 100536 10 WASHER, HARDENED X X
15 100532 4 WASHER, HARDENED X X
16 100424 16 WASHER, HARDENED X X
17 100370 10 WASHER, HARDENED X X
18 100365 2 SCREW, HEXHD X X
19 100210 8 BOLT X X
20 100124 8 SCREW, HEXHD X X
21 100877 10 SCREW, HEXHD X X
22 178728 1 BKT, COMP, PIPE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-3
GEAR BOX HOUSING

580

590

570

520 520
550
510
510
500 010
500

180

100
110

160
190

P008204

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-4
GEAR BOX HOUSING

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210191 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP, SEALING X X
110 ZF210192 1 CAP, SEALING X X
160 ZF100156 1 PLUG, SCREW X X
180 ZF120005 1 PLUG, SCREW X X
180 ZF140069 1 RING, SEALING X X
190 ZF120004 5 PLUG, SCREW X X
190 ZF140070 5 RING, SEALING X X
500 ZF140071 2 RING, SEALING X X
510 ZF180016 2 PIPE X X
520 ZF140072 4 WASHER, SEALING X X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 DC100091 1 SCREW, HEX X X
580 Z0630001048 1 WASHER X X
590 DC100091 5 SCREW, HEX X X
590 Z0630001048 5 WASHER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-5
OIL SUPPLY

300 360
350
290

010 310

440 300
330

430
340
320
370
420

040
410 404
390
414 150 380
160
030 180
020 170 250
190

200 260
210 280
220 270

710

P008205

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-6
OIL SUPPLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210195 1 INSERT,CONTROL X X
020 ZF210196 1 SPACER X X
030 ZF140073 1 O-RING X X
040 ZF140074 1 O-RING X X
070 ZF210197 1 SPRING, COMPRESSION X X
074 ZF210198 1 VALVE X X
080 ZF210199 1 PISTON X X
090 ZF210200 1 PISTON X X
110 ZF210201 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING, RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING, COMPRESSION X X
170 ZF160380 1 RING, SPACER X X
180 ZF210204 1 PIN, CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING, COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING, RETAINING X X
250 ZF210207 1 PISTON, X X
260 ZF210208 1 SPRING, COMPRESSION X X
270 ZF160382 1 RING, SPACER X X
280 ZF210204 1 PIN, CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 ZF140070 4 RING, SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210209 1 FLANGE, OIL FEED X X
320 ZF210210 1 PUMP, PRIMARY X X
330 ZF100159 1 SCREW, CAP X X
330 ZF100160 1 WASHER X X
340 ZF100161 7 SCREW, HEXAGON X X
340 ZF100160 7 WASHER X X
350 ZF210211 1 RING, INTERMEDIATE X X
360 ZF210212 1 RING, THRUST X X
370 ZF100162 3 SCREW, CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
390 ZF210213 1 BEARING,BALL X X
400 ZF100027 3 SCREW, CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW, CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW, CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW, CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW, CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW, CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW, CAP X X
430 ZF100160 3 WASHER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-7
OIL SUPPLY

300 360
350
290

010 310

440 300
330

430
340
320
370
420

040
410 404
390
414 150 380
160
030 180
020 170 250
190

200 260
210 280
220 270

710

P008205

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-8
OIL SUPPLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
440 ZF100165 5 SCREW, CAP X X
440 ZF100160 5 WASHER X X
650 ZF100170 1 SNAP, RING X X
660 ZF210218 1 RING, PISTON X X
670 ZF210219 1 SUPPORT, SUPPORT X X
680 ZF210220 1 CAGE, NEEDLE X X
690 ZF210221 1 RING, INTERNAL X X
700 ZF210222 1 PIN, SLOT X X
704 ZF210223 1 PIN, SLOT X X
710 ZF210224 1 SHAFT, STATOR X X
/120 ZF210225 1 BUSH X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-9
OIL SUPPLY

580
590
550

570
810
590
840 560
820
850 800 570
810

830 580 500


850 820
800
780
630
750 790
520 770
540

510
760 530

600

760 540

P008206

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-10
OIL SUPPLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
500 ZF210214 1 PLATE, COVER X X
510 ZF140075 1 SEAL, SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW, UNION X X
540 ZF140070 4 RING, SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING, ROLLER X X
580 Z0630503015 2 RING, SNAP X X
590 ZF100167 2 RING, SNAP X X
600 ZF100168 14 SCREW, CAP X X
600 ZF140077 14 RING, SEALING X X
610 ZF100169 8 SCREW, HEX X X
610 ZF140077 8 RING, SEALING X X
620 ZF100110 11 SCREW, HEX X X
620 ZF140077 11 RING, SEALING X X
630 ZF100159 1 SCREW, CAP X X
750 ZF180019 1 PIPE X X
760 ZF100166 2 SCREW, UNION X X
760 ZF140070 4 RING, SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140078 2 O-RING X X
800 ZF210228 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER, THRUST X X
830 ZF210230 1 PLATE, CLAMPING X X
840 ZF210231 1 PLATE, CLAMPING X X
850 ZF100171 2 SCREW, CAP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-11
BRAKE - D

040

050

050
070

050

070
090
120
100
130

020
030
010

150
160

P008210

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-12
BRAKE - D

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210316 1 O. CLUTCH DISC, 3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 1 O. CLUTCH DISC, 3.0 X X
070 ZF210318 A/R O. CLUTCH DISC, 2.5 X X
070 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
070 ZF210320 A/R O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 SPRING, COMPRESSION X X
120 ZF160398 1 SHIM, END X X
130 ZF210323 1 RING, SNAP X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-13
BRAKE - E

160
150
100

010 040 080

030
020 070
080

070
080

070

050

P008211

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-14
BRAKE - E

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC, 3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 1 O. CLUTCH DISC, 3.0 X X
080 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
080 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
080 ZF210320 A/R O. CLUTCH DISC X X
100 ZF210329 1 RING, PRESSURE X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-15
BRAKE - F

060
080
070
060 040
020
010

020
010
020
010

P008212

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-16
BRAKE - F

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210327 6 O. CLUTCH DISC, 3.0 X X
010 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
010 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
010 ZF210320 A/R O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 SPRING, COMPRESSION X X
080 ZF180020 8 PIPE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-17
BRAKE - G

060
070
010

040 050
030
020

080 090 130


160
170 110
150
140 120
110
120
110
120
110
100

P008213

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-18
BRAKE - G

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 SEAL, LIP RING X X
040 ZF210301 1 RING, PISTON X X
050 ZF210334 1 RING, PISTON X X
060 ZF210335 1 HOUSING, INTERMEDIATE X X
070 ZF210336 1 PIN, SLOT X X
080 ZF120009 2 PLUG, SCREW X X
080 ZF140089 2 RING, SEALING X X
090 ZF210337 1 O. CLUTCH DISC X X
100 ZF210338 9 O. CLUTCH DISC, 2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC, 2.5 X X
120 ZF210340 A/R O. CLUTCH DISC, 2.0 X X
130 ZF210341 1 GEAR, RING X X
140 ZF210342 8 PIN X X
150 ZF210343 8 SPRING, COMPRESSION X X
160 ZF210344 8 PIN, GUIDE X X
170 ZF180021 8 PIPE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-19
RETARDER VALVE

130

120
110

490
010 100
480
020 460
030

600
040
300

370

P008207

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-20
RETARDER VALVE

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210232 1 RING, STATOR X X
020 ZF210233 3 SEAT, SPRING X X
030 Z0732041934 3 SPRING, COMPRESSION X X
040 ZF210234 3 ABSORBER X X
100 ZF100172 18 SCREW, HEX X X
110 ZF210235 1 ROTOR X X
120 ZF210236 1 RING, PISTON X X
130 ZF140080 1 WASHER, SEALING X X
300 ZF210237 1 SOLENOID X X
370 ZF100173 2 SCREW, HEX X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING, COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING, RETAINING X X
600 ZF210243 1 RESISTOR X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-21
GEARBOX PLANETARY

040
050
010
100 /160
030 /170
/150
/130
060 /120
/110
020 /150
080 /140
090
/120

/140
074
240
070 250
/130 200 260
/110 270
150 /180 190
/190
/130 /120 230
248
268
/150 280
/110
/170
/160 /140

/150
/154
/154

P008208

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-22
GEARBOX PLANETARY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210244 1 SHAFT, INPUT X X
020 ZF210245 1 SLEEVE, NEEDLE X X
030 ZF210246 1 WASHER, THRUST X X
040 ZF210247 1 SHAFT, QUILL X X
050 ZF210248 2 CAGE, NEEDLE X X
060 ZF210249 1 WASHER, THRUST X X
070 ZF210250 2 CAGE, NEEDLE X X
074 ZF210251 1 WASHER, THRUST X X
080 ZF210252 1 CARRIER, DISC X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 GEAR, SUN X X
/130 ZF210255 1 RING, SNAP X X
/140 ZF210256 1 RING, SNAP X X
090 ZF210257 1 WASHER, THRUST X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 CARRIER, PLANET X X
/120 ZF210260 5 PIN, BEARING X X
/130 ZF210261 5 CAGE, NEEDLE X X
/130 ZF210262 A/R CAGE, NEEDLE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 PLATE, THRUST X X
/160 ZF210265 1 GEAR, RING X X
/170 ZF160384 2 RING, RETAINING X X
110 ZF210266 1 WASHER, THRUST X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 CARRIER, PLANET X X
/120 ZF210269 5 PIN, BEARING X X
/122 ZF210270 5 PIN, SLOT X X
/130 ZF210271 10 CAGE, NEEDLE X X
/130 ZF210272 CAGE, NEEDLE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 PLATE, THRUST X X
/154 ZF210275 2 PLATE, THRUST X X
/160 ZF210276 1 GEAR, RING X X
/170 ZF160385 1 RING, RETAINING X X
/180 ZF210464 1 GEAR, RING X X
/190 ZF160384 1 RING, RETAINING X X
190 ZF210277 1 WASHER, THRUST X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 CAGE, NEEDLE X X
240 ZF160386 3 WASHER, AXIAL, 1.8 X X
240 ZF160387 A/R WASHER, AXIAL, 1.5 X X
240 ZF160388 A/R WASHER, AXIAL, 1.2 X X
240 ZF160389 A/R WASHER, AXIAL, 1.13 X X
240 ZF160481 A/R WASHER, AXIAL, 15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SHAFT, SUN GEAR X X
260 ZF210282 1 RING, INTERNAL X X
268 ZF210283 2 RING, SPLIT X X
270 ZF210284 1 RING, ANGLE X X
280 ZF160390 2 SHIM, 1.8 X X
280 ZF160391 A/R SHIM, 1.6 X X
280 ZF160392 A/R SHIM, 1.4 X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-23
COUPLING

100 270
020
080
280
010 070 270
330

060
050 280
320
260 170
160
210

230 170
064 160
250
150
140
130 300
120
110 190
180

490
470

454 480

450 420

440 410
430
460

400

410

400

P008209

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-24
COUPLING

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210285 1 SHAFT, TURBINE X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 SLEEVE, NEEDLE X X
040 ZF210288 1 HUB X X
050 ZF160395 1 RING, RETAINING X X
060 ZF210289 3 ROLLER, NEEDLE X X
064 ZF210290 2 PIN X X
070 ZF210291 1 CARRIER, CLUTCH X X
080 ZF140082 1 SEAL, LIP RING X X
090 ZF140083 1 SEAL, LIP RING X X
100 ZF210292 1 PISTON X X
110 ZF210293 1 SPRING, CUP X X
120 ZF210294 1 PLATE, FIXING X X
130 ZF100174 1 RING, SNAP X X
140 ZF210295 1 SPRING, CUP X X
150 ZF210296 1 PLATE, FIXING X X
160 ZF210297 8 I. CLUTCH DISC, 2.5 X X
160 ZF210298 A/R I. CLUTCH DISC, 2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 SHIM, END X X
190 ZF210300 2 RING, SPLIT X X
210 ZF210301 1 RING, PISTON X X
230 ZF210302 1 PISTON X X
250 ZF210303 1 RING, PISTON X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC, 2.5 X X
270 ZF210306 A/R O. CLUTCH DISC, 2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF160396 1 SHIM, END X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 SPRING, COMPRESSION X X
400 ZF210305 3 O. CLUTCH DISC, 2.5 X X
400 ZF210306 A/R O. CLUTCH DISC, 2.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140084 1 SEAL, LIP RING X X
450 ZF210312 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RING, RETAINING X X
470 ZF140085 1 SEAL, LIP RING X X
480 ZF140086 1 O-RING X X
490 ZF210314 1 POT X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-25
OUTPUT

044
040

030

200

300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430

400 010
014
060

050

P008214A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-26
OUTPUT

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210345 1 COVER, OUTPUT X X
014 ZF100176 1 PLUG, SCREW X X
014 ZF140089 1 RING, SEALING X X
020 ZF140090 1 SEAL, SHAFT X X
030 ZF210346 1 PISTON X X
040 ZF140088 1 SEAL, LIP RING X X
044 ZF210334 1 RING, PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW, HEXAGON X X
060 Z0630001048 24 WASHER X X
190 ZF210347 1 RING, THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN, BEARING X X
/130 ZF210351 6 CAGE, ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER, THRUST, 1.0 X X
/160 ZF210270 6 PIN, SLOT X X
/200 ZF210354 1 SLEEVE, NEEDLE X X
/210 ZF210355 4 PIN, BEARING X X
/220 ZF210356 8 CASE, NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER, THRUST X X
/250 ZF210270 4 PIN, SLOT X X
220 ZF210359 1 BEARING, TAPPER ROLLER X X
230 ZF210360 1 BUSH, 45.00 X X
250 ZF160399 1 SHIM, 1.20 X X
250 ZF160400 A/R SHIM, 1.15 X X
250 ZF160401 A/R SHIM, 1.10 X X
250 ZF160402 A/R SHIM, 1.05 X X
250 ZF160403 A/R SHIM, 1.00 X X
250 ZF160404 A/R SHIM, 0.95 X X
250 ZF160405 A/R SHIM, 0.90 X X
250 ZF160406 A/R SHIM, 0.85 X X
250 ZF160407 A/R SHIM, 0.80 X X
250 ZF160408 A/R SHIM, 0.60 X X
250 ZF160409 A/R SHIM, 0.40 X X
260 ZF160410 1 BEARING, TAPER ROLLER X X
300 ZF160411 1 FLANGE, OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER, TAB X X
330 ZF100181 2 SCREW, HEX X X
358 ZF100176 1 PLUG, SCREW X X
358 ZF140089 1 RING, SEALING X X
380 ZF210361 1 TRANSMITTER, INDUCTION X X
380 ZF160412 A/R SHIM, 6.00 X X
380 ZF160413 A/R SHIM, 5.80 X X
380 ZF160414 A/R SHIM, 5.60 X X
380 ZF160415 A/R SHIM, 5.40 X X
380 ZF160416 A/R SHIM, 5.20 X X
380 ZF160417 A/R SHIM, 5.00 X X
380 ZF160418 A/R SHIM, 4.80 X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-27
OUTPUT (CONTINUED)

044
040

030

200

300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430

400 010
014
060

050

P008214A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-28
OUTPUT (CONTINUED)

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
380 ZF160419 A/R SHIM, 4.60 X X
380 ZF160420 A/R SHIM, 4.40 X X
380 ZF160421 A/R SHIM, 4.20 X X
380 ZF160422 A/R SHIM, 4.00 X X
380 ZF160423 A/R SHIM, 3.80 X X
380 ZF160424 A/R SHIM, 3.60 X X
380 ZF160425 A/R SHIM, 3.20 X X
380 ZF160426 A/R SHIM, 3.00 X X
380 ZF160427 A/R SHIM, 2.90 X X
380 ZF160428 A/R SHIM, 2.80 X X
380 ZF160429 A/R SHIM, 2.70 X X
380 ZF160430 A/R SHIM, 2.60 X X
380 ZF160431 A/R SHIM, 2.50 X X
380 ZF160432 A/R SHIM, 2.40 X X
380 ZF160433 A/R SHIM, 2.20 X X
380 ZF160434 A/R SHIM, 2.10 X X
380 ZF160435 A/R SHIM, 2.00 X X
380 ZF160436 A/R SHIM, 1.90 X X
380 ZF160437 A/R SHIM, 1.80 X X
380 ZF160438 A/R SHIM, 1.70 X X
380 ZF160439 A/R SHIM, 1.60 X X
380 ZF160440 A/R SHIM, 1.50 X X
380 ZF160441 A/R SHIM, 1.40 X X
380 ZF160442 A/R SHIM, 1.30 X X
380 ZF160443 A/R SHIM, 1.20 X X
380 ZF160444 A/R SHIM, 1.00 X X
380 ZF160445 A/R SHIM, 0.80 X X
380 ZF210362 1 SCREW, TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140092 1 O-RING, 40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT, HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG, SCREW X X
454 ZF140089 1 RING, SEALING X X
464 ZF100176 1 SCREW, PLUG X X
464 ZF140089 1 RING, SEALING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-29
SHIFT CONTROL

670
310 030
820

810

800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590

240

P008216A

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-30
SHIFT CONTROL

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
010 ZF210365 1 PLATE, DUCT X X
020 ZF210366 1 VALVE, DRAIN X X
022 ZF210367 1 SHEET, SPRING X X
024 ZF210368 1 SCREW, TORX X X
030 ZF210369 1 PLATE, INTERMEDIATE X X
058 ZF210370 1 VALVE BLOCK X X
060 ZF210391 1 PLATE, COVER X X
070 ZF210358 15 SCREW, TORX X X
100 ZF210392 1 BALL, 5MM X X
110 ZF210393 1 GASKET X X
128 ZF210394 1 VALVE BLOCK X X
130 ZF210398 1 PLATE, COVER X X
150 ZF210388 7 SCREW, TORX X X
160 ZF210399 1 SCREW, TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE, THROTTLE X X
290 ZF210388 5 SCREW, TORX X X
290 ZF210399 1 SCREW, TORX X X
310 ZF210408 1 WIRING HARNESS X X
340 ZF210409 1 VALVE, CONVERTER X X
344 ZF210410 1 RING, SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100188 1 PLUG, SCREW X X
610 ZF210412 24 SCREW, TORX X X
620 ZF210413 9 SCREW, TORX X X
630 ZF210412 6 SCREW, TORX X X
640 ZF210361 1 TRANSMITTER, INDUCTION X X
640 ZF160412 A/R WASHER, 6.00 X X
640 ZF160413 A/R WASHER, 5.80 X X
640 ZF160414 A/R WASHER, 5.60 X X
640 ZF160415 A/R WASHER, 5.40 X X
640 ZF160416 A/R WASHER, 5.20 X X
640 ZF160417 A/R WASHER, 5.00 X X
640 ZF160418 A/R WASHER, 4.80 X X
640 ZF160419 A/R WASHER, 4.60 X X
640 ZF160420 A/R WASHER, 4.40 X X
640 ZF160421 A/R WASHER, 4.20 X X
640 ZF160422 A/R WASHER, 4.00 X X
640 ZF160423 A/R WASHER, 3.80 X X
640 ZF160424 A/R WASHER, 3.60 X X
640 ZF160425 A/R WASHER, 3.20 X X
640 ZF160426 A/R WASHER, 3.00 X X
640 ZF160427 A/R WASHER, 2.90 X X
640 ZF160428 A/R WASHER, 2.80 X X
640 ZF160429 A/R WASHER, 2.70 X X
640 ZF160430 A/R WASHER, 2.60 X X
640 ZF160431 A/R WASHER, 2.50 X X
640 ZF160432 A/R WASHER, 2.40 X X
640 ZF160433 A/R WASHER, 2.20 X X
640 ZF160434 A/R WASHER, 2.10 X X
640 ZF160435 A/R WASHER, 2.00 X X
640 ZF160436 A/R WASHER, 1.90 X X
640 ZF160437 A/R WASHER, 1.80 X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-31
SHIFT CONTROL (CONTINUED)

670
310 030
820

810

800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590

240

P008216A

B20D 6X4 & 6X6 SUPERTRUCK REV B


3-32
SHIFT CONTROL (CONTINUED)

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
640 ZF160438 A/R WASHER, 1.70 X X
640 ZF160439 A/R WASHER, 1.60 X X
640 ZF160440 A/R WASHER, 1.50 X X
640 ZF160441 A/R WASHER, 1.40 X X
640 ZF160442 A/R WASHER, 1.30 X X
640 ZF160443 A/R WASHER, 1.20 X X
640 ZF160444 A/R WASHER, 1.00 X X
640 ZF160445 A/R WASHER, 0.80 X X
650 ZF210362 1 SCREW, TORX X X
660 ZF140091 1 O-RING, 4X1.5 X X
670 ZF100117 2 SCREW, HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW, TORX X X
820 ZF210568 1 SENSOR, TRANSMISSION TEMP SUMP X X ITEM ILLUSTRATED.

B20D 6X4 & 6X6 SUPERTRUCK REV B


3-33
SHIFT CONTROL, VALVE BLOCK

/080 /070
/090
058
/060
/046
/044
/206
/020 /042 /204 /010 /320
/040
/202 /310
/050 /200
/120 /140
/160 /110
/150 /210
/172
/170 /220
/180 /230

/130
/240
/250
/280

/290

P008217

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-34
SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
058 ZF210370 1 VALVE BLOCK X X
/010 ZF210371 1 VALVE BLOCK X X
/020 ZF210372 4 PISTON X X
/040 ZF210373 1 SPRING, COMPRESSION X X
/042 ZF210374 1 SPRING, COMPRESSION X X
/044 ZF210375 1 SPRING, COMPRESSION X X
/045 ZF210375 1 SPRING, COMPRESSION X X
/050 ZF100186 4 WASHER X X
/060 ZF210376 4 PISTON X X
/070 ZF210377 1 GASKET X X
/080 ZF210378 1 PLATE, COVER X X
/090 ZF210368 9 SCREW, TORX X X
/110 ZF210379 1 STRIP, VALVE X X
/120 ZF140093 1 O-RING X X
/130 ZF210380 12 BALL X X
/140 ZF210381 4 BUSH X X
/150 ZF140094 4 O-RING X X
/160 ZF210382 4 PIN X X
/170 ZF100187 4 WASHER X X
/172 Z0630502228 4 RING, RETAINING X X
/180 ZF210383 4 PISTON X X
/200 ZF120006 1 ORIFICE, 0.8 X X
/202 ZF120034 1 ORIFICE, 0.7 X X
/204 ZF120035 1 ORIFICE, 1.00 X X
/206 ZF120006 1 ORIFICE, 0.8 X X
/210 ZF100115 4 SPRING, COMPRESSION X X
/220 ZF210384 1 GASKET X X
/230 ZF210385 1 PLATE, COVER X X
/240 ZF210386 4 PISTON X X
/250 ZF210387 4 SPRING, COMPRESSION X X
/280 ZF210388 5 SCREW, TORX X X
/290 ZF210368 11 SCREW, TORX X X
/310 ZF210389 4 VALVE, SOLENOID X X
/320 ZF210390 8 SCREW, TORX X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-35
SHIFT CONTROL, VALVE BLOCK

/580
/530 /540
/470 /464
/490
/520

/460
/440
/510 /260
/450 /420
/430 /400
/340 /408
/270 /380 /406
/330 /320 /404
/280 /370 /402
/410 /360
/390 /300 /230
/350 /210
/290
/310 /190
/110 /124

/234
/220 /180
/200 /170
128
/160
/150
/240 /250
/120

P008218

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-36
SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
128 ZF210394 1 VALVE BLOCK X X
/110 ZF210370 1 VALVE BLOCK X X
/120 ZF210372 3 PISTON X X
/124 ZF210372 1 PISTON X X
/150 ZF210395 3 STOP X X
/160 ZF210396 1 SPRING, COMPRESSION X X
/170 ZF210396 1 SPRING, COMPRESSION X X
/180 ZF210396 1 SPRING, COMPRESSION X X
/190 ZF210373 1 SPRING, COMPRESSION X X
/200 ZF100186 3 WASHER X X
/210 ZF100186 1 WASHER X X
/220 ZF210376 3 PISTON X X
/230 ZF210376 1 PISTON X X
/234 ZF210377 1 GASKET X X
/240 ZF210378 1 PLATE, COVER X X
/250 ZF210368 9 SCREW, TORX X X
/260 ZF210379 1 VALVE STRIP X X
/270 ZF140093 1 O-RING X X
/280 ZF210380 12 BALL X X
/290 ZF210397 3 BUSH X X
/300 ZF210397 1 BUSH X X
/310 ZF140094 3 O-RING X X
/320 ZF140094 1 O-RING X X
/330 ZF210382 3 PIN X X
/340 ZF210382 1 PIN X X
/350 ZF100187 3 WASHER X X
/360 ZF100187 1 WASHER X X
/370 Z0630502228 3 RING, RETAINING X X
/380 Z0630502228 1 RING, RETAINING X X
/390 ZF210383 3 PISTON X X
/400 ZF210383 1 PISTON X X
/402 ZF120006 1 ORIFICE, 0.8 X X
/404 ZF120006 1 ORIFICE, 0.8 X X
/406 ZF120006 1 ORIFICE, 0.8 X X
/408 ZF120006 1 ORIFICE, 0.8 X X
/410 ZF100115 3 SPRING, COMPRESSION X X
/420 ZF100115 1 SPRING, COMPRESSION X X
/430 ZF210386 3 PISTON X X
/440 ZF210386 1 PISTON X X
/450 ZF210387 3 SPRING, COMPRESSION X X
/460 ZF210387 1 SPRING, COMPRESSION X X
/464 ZF210384 1 GASKET X X
/470 ZF210385 1 PLATE, COVER X X
/490 ZF210388 5 SCREW, TORX X X
/510 ZF210368 11 SCREW, TORX X X
/520 ZF210389 3 VALVE, SOLENOID X X
/530 ZF210390 6 SCREW, TORX X X
/540 ZF210389 1 VALVE, SOLENOID X X
/580 ZF210390 2 SCREW, TORX X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-37
SHIFT CONTROL, THROTTLE VALVE

/110

/130

/140
/120

/160
/210
/130
800

/140 /200

/180
/110
/120

/190

240

P008320

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-38
SHIFT CONTROL, THROTTLE VALVE

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
240 ZF210401 1 THROTTLE VALVE X X
/110 ZF210402 1 VALVE BLOCK X X
/120 ZF210403 1 PISTON X X
/130 ZF210404 1 PISTON X X
/140 ZF210405 1 SPRING, COMPRESSION X X
/160 ZF210406 1 PLATE, FIXING X X
/180 ZF210407 1 SOLENOID X X
/190 ZF210390 2 SCREW, TORX X X
/200 ZF210389 1 VALVE, SOLENOID X X
/210 ZF210390 2 SCREW, TORX X X
800 ZF210414 1 VALVE BLOCK X X
/110 ZF210415 1 HOUSING, VALVE X X
/120 ZF210416 1 PISTON X X
/130 ZF210405 1 SPRING, COMPRESSION X X
/140 ZF120014 1 PLUG, SCREW X X
/140 Z0634801045 1 RING, SEALING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-39
TRANSMISSION DIPSTICK

200

010
014

050

060

P008321

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-40
TRANSMISSION DIPSTICK

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210417 1 TUBE, FILLER X X
014 ZF210418 1 TAPE, SEALING X X
050 ZF210419 1 TAG X X
060 ZF100189 1 NUT, SLOTTED X X
200 ZF210420 1 DIPSTICK, OIL X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-41
TRANSMISSION OIL SUMP

510
890

500

560

570
590
572 600
540 520 680
574 550

530
580

P008322

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-42
TRANSMISSION OIL SUMP

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
500 ZF210421 1 SUMP, OIL X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 SCREW, HEX X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 SCREW, HEX X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 SCREW, HEX X X
540 ZF140077 2 RING, SEALING X X
550 ZF100192 1 PLUG, SCREW X X
550 ZF140095 1 RING, SEALING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 TUBE, SUCTION X X
572 ZF100193 1 TWASHER, AB X X
574 ZF100018 2 SCREW, HEX X X
580 ZF210424 1 SCREEN, SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X
680 ZF100194 2 PLUG, SCREW X X
890 ZF100194 1 PLUG, SCREW X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-43
TORQUE CONVERTER

010 050
240
230
220
210

130
470
120
390
180

160
020 450

170
150

140

100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250

P008323

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-44
TORQUE CONVERTER

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210426 1 COVER, CIRCUIT X X
020 ZF100195 1 PLUG, SCREW X X
020 ZF140098 1 RING, SEALING X X
030 Z0750116266 1 BEARING, BALL X X
050 ZF210427 1 RING, PISTON, 140X149X2 X X
060 ZF210428 1 RING, PISTON, 320X332X2.5 X X
070 ZF210429 1 PLATE, PISTON X X
080 ZF210430 1 SPRING, CUP X X
100 ZF210431 2 I. CLUTCH DISC X X
110 ZF210432 2 O. CLUTCH DISC X X
110 ZF210433 A/R O. CLUTCH DISC X X
120 ZF160446 1 SHIM, END X X
124 ZF210434 4 ROLLER X X
130 ZF210434 8 ROLLER X X
140 ZF100196 12 SCREW, HEX X X
150 ZF100197 1 SCREW, CAP X X
160 ZF100198 1 WASHER X X
170 ZF160447 1 WASHER, 2.60 X X
170 ZF160448 A/R WASHER, 2.50 X X
170 ZF160449 A/R WASHER, 2.00 X X
170 ZF160450 A/R WASHER, 1.90 X X
170 ZF160451 A/R WASHER, 1.80 X X
170 ZF160452 A/R WASHER, 1.70 X X
170 ZF160453 A/R WASHER, 1.50 X X
170 ZF160454 A/R WASHER, 1.20 X X
170 ZF160455 A/R WASHER, 1.10 X X
170 ZF160456 A/R WASHER, 1.00 X X
180 ZF210435 1 RING, PISTON, 50X2.5 X X
200 ZF210436 1 TURBINE WHEEL X X
210 ZF160457 2 SHIM, RING, 70X90X2 X X
210 ZF160458 A/R SHIM, RING, 70X90X1.9 X X
210 ZF160459 A/R SHIM, RING, 70X90X1.8 X X
210 ZF160460 A/R SHIM, RING, 70X90X1.7 X X
210 ZF160461 A/R SHIM, RING, 70X90X1.6 X X
210 ZF160462 A/R SHIM, RING, 70X90X1.5 X X
210 ZF160463 A/R SHIM, RING, 70X90X1.4 X X
210 ZF160464 A/R SHIM, RING, 70X90X1.3 X X
210 ZF160465 A/R SHIM, RING, 70X90X1.2 X X
210 ZF160466 A/R SHIM, RING, 70X90X1.1 X X
210 ZF160467 A/R SHIM, RING, 70X90X1.0 X X
220 ZF210437 1 HOUSING, DISC, 67X90X5.25 X X
230 ZF210438 1 CAGE, NEEDLE, 65X90X3FA X X
240 ZF210439 1 PLATE, 65X90X5.25 X X
250 ZF210440 1 BEARING, BALL, 70X110X13FA X X
260 ZF100199 1 WASHER, AXIAL X X
270 ZF210441 1 STATOR X X
300 ZF210442 1 RING, FREE WHEEL X X
310 ZF210443 16 ROLLER X X
320 ZF100199 1 WASHER, AXIAL X X
330 ZF210440 1 BEARING, BALL, 70X110X13FA X X
350 ZF210444 1 BEARING, AXIAL ROLLER X X
360 ZF140099 1 O-RING X X
370 ZF210445 1 WHEEL, PUMP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-45
TORQUE CONVERTER (CONTINUED)

010 050
240
230
220
210

130
470
120
390
180

160
020 450

170
150

140

100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250

P008323

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-46
TORQUE CONVERTER (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
390 ZF100200 36 SCREW, CAP X X
390 ZF100201 36 WASHER X X
450 ZF100202 1 WASHER X X
470 ZF210446 2 PIN, CYLINDRICAL X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-47
POWER TAKE OFF

570
594
540

590

240
230

220
550

210
200
010

040

030

800
012

810
020

P008324

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-48
POWER TAKE OFF

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 PIN, CYLINDRICAL X X
020 ZF210193 1 GASKET X X
030 ZF100203 3 SCREW, HEX X X
040 ZF100203 2 SCREW, HEX X X
040 Z0630001048 2 WASHER X X
200 ZF210449 1 BEARING, ROLLER, 50X90X23 X X
210 ZF210450 1 COVER, SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BEARING, BALL X X
240 ZF160468 1 SHIM, RING, 90X110X2 X X
240 ZF160469 A/R SHIM,RING, 90X110X1.8 X X
240 ZF160470 A/R SHIM, RING, 90X110X1.6 X X
240 ZF160471 A/R SHIM, RING, 90X110X1.4 X X
240 ZF160472 A/R SHIM, RING, 90X110X1.2 X X
240 ZF160473 A/R SHIM, RING, 90X110X1.1 X X
240 ZF160474 A/R SHIM, RING, 90X110X1.0 X X
240 ZF160475 A/R SHIM, RING, 90X110X0.5 X X
240 ZF160476 A/R SHIM, RING, 90X110X0.3 X X
240 ZF160477 A/R SHIM, RING, 90X110X0.2 X X
240 ZF160478 A/R SHIM, RING, 90X110X0.1 X X
540 ZF210465 1 FLANGE, BEARING X X
550 ZF100204 5 SCREW, CAP X X
570 ZF160479 1 RING, RETAINING X X
590 ZF140100 1 O-RING X X
594 ZF140101 1 O-RING X X
800 ZF210457 1 PLATE, TYPE X X
810 ZF100004 2 STUD, GROOVED X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-49
POWER TAKE OFF, FLANGE

5
2
3
1

P008325

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-50
POWER TAKE OFF, FLANGE

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 ZF160480 1 RING, RETAINING X X
2 ZF210453 1 RING, SNAP X X
3 ZF210454 1 BUSH X X
4 ZF140102 1 O-RING X X
5 ZF210455 1 FLANGE, INTERIM X X
6 ZF100204 6 SCREW, CAP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-51
HEAT EXCHANGER

124 130

12 120
14

110
150
12
16
10

20 100

56

68
80
62 86
50

P008326 A

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-52
HEAT EXCHANGER

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
10 ZF210458 1 GASKET X X
12 ZF140103 2 O-RING X X
14 ZF210459 1 INSERT X X
16 ZF210460 1 INSERT X X
20 ZF210461 1 CONNECTING PART X X
50 ZF100190 1 SCREW, HEX X X
50 ZF100128 1 WASHER X X
56 ZF100190 1 SCREW, HEX X X
56 ZF100128 1 WASHER X X
62 ZF100190 1 SCREW, HEX X X
62 ZF100128 1 WASHER X X
68 ZF100190 1 SCREW, HEX X X
68 ZF100128 1 WASHER X X
80 ZF100190 1 SCREW, HEX X X
80 ZF100128 1 WASHER X X
86 ZF100190 1 SCREW, HEX X X
86 ZF100128 1 WASHER X X
100 ZF120004 1 PLUG, SCREW X X
100 ZF140070 1 RING, SEALING X X
110 ZF100206 1 PLUG, SCREW X X
110 ZF140089 1 RING, SEALING X X
120 ZF120005 1 PLUG, SCREW X X
120 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR, TEMPERATURE X X
124 Z0634801151 1 RING, SEALING X X
130 ZF210559 1 PLUG, SCREW X X ITEM ILLUSTRATED.
130 ZF140069 1 SEALING RING X X ITEM ILLUSTRATED.
150 ZF210463 2 UNION, PIPE X X
150 ZF140104 2 RING, SEALING X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-53
PERIPHERALS

150

540

/390

120 164

P008328

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-54
PERIPHERALS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
120 206345 1 SELECTOR, RANGE X X
/390 ZF210188 1 PLATE, SELECTOR INDICATOR X X
150 206336 1 HARNESS X X
164 ZF210189 1 HARNESS X X
540 ZF210190 1 SWITCH X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-55
TRANSMISSION COOLING SYSTEM

12
10
5
1

10
5 9

11
13

11

13

8
11
13
E10813411 SH1-2

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-56
TRANSMISSION COOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243370 1 HOSE X X
2 243306 1 HOSE X X
3 207123 2 SPACER,CLAMP,ALUM X X
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES X X
5 207017 2 CLAMP,ALU,2 BOLT X X
6 206271 1 COOLER,OIL,WATER,ZF X X
7 173956 1 MTG, OIL COOLER X X
8 172054 8 WASHER, RUBBER X X
9 100747 2 BOLT X X
10 100548 4 WASHER,HARDENED X X
11 100370 8 WASHER,HARDENED X X
12 100312 2 NUT,NYLOC X X
13 100089 8 SCREW,HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-57
DROPBOX MISCELLANEOUS ITEMS

7
13
4

4
1

11
7
4
2

2
4
7
9

P010915 A
E9836420 SH1-2 H.

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-58
DROPBOX MISCELLANEOUS ITEMS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 250192 1 T/CASE, 13100 X X
2 204483 8 MOUNTING, TRANSFER BOX, SPLIT X X
4 174756 8 SHIM, DROP BOX MOUNTING X X
6 100698 2 BOLT, HEXHD X X
7 100532 6 WASHER, HARDENED X X
9 100323 2 NUT, NYLOC X X
11 100165 2 BOLT, HEXHD X X
13 210016 1 BREATHER, RESERVOIR X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-59
DROP BOX MOUNTINGS

P008267

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-60
DROP BOX MOUNTINGS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 224415 2 MOUNTING, T/CASE, TOP BRACKET X X
2 161221 2 MOUNTING, T/CASE, LOWER X X
3 100150 14 BOLT, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-61
DROP BOX HOUSING

50
44, 47

102

102

76

101
102

46, 45
43, 47

103
100
4

100 P008192
100

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-62
DROP BOX HOUSING

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 224428 1 HOUSING, M/C X X
3 224425 1 HOUSING, CLUTCH M/C X X
4 224208 1 HOUSING, BEARING REAR X X
43 224254 1 PLUG, MAGNETIC DRAIN X X
44 120396 2 PLUG, CLOSURE, HEX SOCKET HD X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER, SEALING X X
47 DC140072 3 WASHER, SEALING X X
50 224257 1 BOLT, EYE X X
76 224429 1 SIGHT-GLASS, TRANSFER BOX X X
100 225245 3 SCREW, PLUG X X
101 224427 14 INSERT, THREADED X X
102 225262 44 HELICOIL, HCM X X
103 224373 1 MAGNET X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-63
DROP BOX INPUT SHAFT

68

32
8 83
69
34
12 65
27
61

83

18

73
56
7
67
77
37
30

81 83
31
72
P008189

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-64
DROP BOX INPUT SHAFT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
7 224211 1 IDLER, FRONT INSERT X X
8 225244 1 IDLER, REAR, INSERT X X
12 224423 1 SHAFT, INPUT X X
18 224220 1 GEAR, INPUT X X
27 225251 1 SPACER, BEARING X X
30 224203 1 FLANGE X X
31 224190 1 PLATE, FLANGE X X
32 225253 1 LID, INPUT X X
34 225255 1 PLATE, RETARDER X X
37 224221 1 SHIELD, MUD X X
56 224223 1 BEARING, CYLINDER ROLLER X X
61 225270 1 BEARING, SPHERICAL ROLLER X X
65 224367 1 CIRCLIP, INTERNAL X X
67 224370 6 SCREW, HEXHD X X
68 100089 6 SCREW, HEXHD X X
69 100209 3 SCREW, HEXHD X X
72 224194 4 CAPSCREW, SOCHD X X
73 100213 12 CAPSCREW, SOCHD X X
77 224202 1 SEAL, SHAFT X X
81 224229 1 O RING X X
83 224231 3 O RING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-65
DROP BOX IDLER

67

55

83

17

83

11

55
6

67

82
33
69
P008190

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-66
DROP BOX IDLER

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 224209 1 INSERT, IDLER, FRONT X X
6 224210 1 INSERT, IDLER, PTO X X
11 224424 1 SHAFT, IDLER X X
17 224421 1 GEAR, IDLER X X
33 225254 1 LID, P.T.O. X X
55 225261 2 BEARING, ROLLER X X
67 224370 16 SCREW, HEXHD X X
69 100209 2 SCREW, HEXHD X X
82 225269 1 O RING X X
83 224231 2 O RING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-67
DROP BOX OUTPUT SHAFT

31 72
81
30
37
77

4
60
65

10
57

84 67
86

40

40
53
74 52
16
53
72
53 15
13
52 54
40
19
35 64
28
71 22
54 35 14
62
21
20
23 21
36

66
3 2
70 79 59
85
41
24 9 37
29
78 65
80 58 81
26
67 31
72

77
P008191

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-68
DROP BOX OUTPUT SHAFT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 224426 1 HOUSING, FRONT BEARING X X
3 224425 1 HOUSING, CLUTCH M/C X X
4 224208 1 HOUSING, BEARING, REAR X X
9 224193 1 SHAFT, OUTPUT FRONT X X
10 224191 1 SHAFT, OUTPUT REAR X X
13 224206 1 GEAR, SUN X X
14 224246 1 GEAR, PLANET SET X X
15 224238 1 GEAR, RING X X
16 224422 1 GEAR, OUTPUT X X
19 224242 3 PIN, PLANET X X
20 224419 3 CARRIER, PLANET X X
21 224251 1 CLUTCH, INSERT X X
22 224248 1 CLUTCH, SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER, ACTUATOR X X
28 224250 3 SPACER X X
29 224204 1 FLANGE X X
30 224203 1 FLANGE X X
31 224190 2 PLATE, FLANGE X X
35 225256 6 WASHER, WEAR X X
36 225257 1 COVER, CLUTCH X X
37 224221 2 SHIELD, MUD X X
40 224253 3 PIN, SPRING X X
41 224237 1 SPRING, COMPRESSION X X
52 224241 2 BUSH, MB 8530 DU X X
53 224240 3 WASHER, THRUST X X
54 224239 168 NEEDLE, ROLLER, NRO. X X
57 224224 1 BEARING, ROLLER, NJ215 X X
58 ST20032 1 BEARING, DEEP GROOVE BALL X X
59 224226 1 BEARING, D.G.BALL X X
60 224225 1 BEARING, FOUR POINT X X
62 224249 3 CIRCLIP, SHAFT X X
64 224258 1 CIRCLIP, EXTERNAL X X
65 224367 2 CIRCLIP, INTERNAL X X
66 224372 8 SCREW, HEXHD X X
67 224370 12 SCREW, HEXHD X X
70 100684 8 BOLT, HEXHD X X
71 223219 1 CAPSCREW X X
72 224194 20 CAPSCREW, SOCHD X X
74 224252 3 SCREW, GRUB X X
77 224202 2 SEAL, SHAFT X X
78 224200 1 SEAL, PISTON X X
79 224228 3 O RING X X
80 224235 1 O RING X X
81 224229 2 O RING X X
84 224232 1 O RING X X
85 224236 1 O RING X X
86 225268 1 O RING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-69
PARK BRAKE ASSEMBLY

1 48

50 45 44

33
46
15
32 52
49 16
11
36
47 43
33
4
49 12
35

40
13
30

14

41
10
40 30

39
51
38
34

2
29 37 3
28
22
27 42
26 21
5 53
19 20
29 18 6
31
37
27 26 20
23 17
24
9 25
7 8
P008514 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-70
PARK BRAKE ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290102 1 PARK BRAKE ASSEMBLY X X
2 223716 1 KIT, BEARING X X
3 NSI 1 ECCENTRIC BEARING ASSY X X
4 NSI 2 SHAFT SUPPORT BEARINGS X X
5 223717 1 KIT, SEAL & GASKET X X
6 NSI 2 COUNTERSUNK BOLT X X
7 NSI 4 RETAINING BOLT X X
8 NSI 1 BLANKING PLUG X X
9 NSI 1 COPPER WASHER X X
10 NSI 1 GASKET SEAL X X
11 NSI 2 PISTON SCREWS X X
12 NSI 1 GASKET SEAL-TOP COVER X X
13 NSI 2 PISTON SEAL ASSY X X
14 NSI 2 SLIDE PIN SEALS X X
15 NSI 1 SEAL ASSY X X
16 NSI 2 CAPSCREWS-COVER PLATE X X
17 223719 1 KIT, ADJUSTER RH X X Also Includes Items 6 to 10
18 NSI 1 ADJUSTER SCREW X X
19 NSI 1 COMPRESSION SPRING X X
20 NSI 2 DAMPING RING X X
21 NSI 1 ADJUSTER CASSETTE X X
22 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
23 NSI 1 ADJUSTER GEAR SEGMENT X X
24 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X Also Includes items 11 and 13
25 NSI 1 END COVER PLUG X X
26 NSI 2 CIRCLIPS X X
27 NSI 2 SPRINGS X X
28 NSI 1 ACTUATOR BLOCK X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 2 ADJUSTER SLEEVES GEARS X X
32 NSI 1 LOAD PLATE X X
33 NSI 2 ROLL PINS X X
34 223722 1 KIT, SLIDE PIN X X Also Includes Items 8, 9 and 14
35 NSI 1 RETAINING PIN X X
36 NSI 1 LOCKING CLIP X X
37 NSI 2 SLIDE PIN COVER PLUGS X X
38 NSI 2 SLIDE PIN CLAMP BOLTS X X
39 NSI 2 SLIDE PINS X X
40 NSI 2 SLIDE PIN BUSHING X X
41 222240 1 CALIPER BODY X X
42 222242 1 PLATE, END MERITOR BRAKE X X
43 NSI 1 ECCENTRIC SHAFT X X
44 223646 1 LEVER, MERITOR BRAKE X X
45 100083 1 SCREW, HEXHEAD X X
46 100312 1 NUT, NYLOC X X
47 226224 2 PADS, PARK BRAKE X X
48 222605 2 SPRING, ANTI RATTLE X X
49 222606 2 SPACER X X
50 NSI 1 STABILISER BAR X X
51 NSI 1 SADDLE X X
52 NSI 1 SHAFT COVER-BEARING SEAL X X
53 222239 1 ACTUATOR ASSEMBLY X X Actuator Break Down: See Following Page

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-71
ACTUATOR ASSEMBLY

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-72
ACTUATOR ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 222239 1 ACTUATOR ASSEMBLY X X
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X
6 221437 1 KIT, Seal X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-73
PARK BRAKE MOUNTING

4
3

7
8

E9836432 SH1-1 G

B20D 6X4 & 6X6 SUPERTRUCK REV B


3-74
PARK BRAKE MOUNTING

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290421 1 ACTUATOR, Park Brake X X FROM VIN. 2449 WAS 290155. (SB 2005/1036)
2 204160 1 DISC, Park Brake X X
3 186299 2 MOUNTING, Park Brake X X
4 174057 6 SHIM, Park Brake X X
5 100945 8 SCREW, Hexhd X X
6 100923 4 SCREW, Hexhd X X
7 100532 8 WASHER, Hardened X X
8 100491 4 SCREW, Hexhd X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


3-75
PROPSHAFTS

17 14

20 9 4

22

21
2
22
20 1

21

11 6

5
10

9 4

7 8
12 13

19
16

18
17 15
14

B20D 6X4 & 6X6 SUPERTRUCK REV C


3-76
PROPSHAFTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290139 1 PROPSHAFT, 060085C8.5C 165M85 X X
2 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
3 100720 8 BOLT, HEX HD X X
4 290289 1 PROPSHAFT, 02807C7C L/F/L X X
5 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
6 100129 8 BOLT, HEX HD X X
7 121290 1 VALVE, AIR RELIEF X X
8 121297 1 CAP, DUST X X
9 290665 1 PROPSHAFT, 028385C8.5C 165M85-02 X X
10 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
11 100720 8 BOLT, HEX HD X X
12 121290 1 VALVE, AIR RELIEF X X
13 121289 1 CAP, DUST X X
14 290342 1 PROSHAFT, 06307C7C 148M70, L/F/L X
14 290114 1 PROPSHAFT, 06807C7C 148M70, L/F/L X
15 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
16 100129 8 BOLT, HEX HD X X
17 290118 1 PROPSHAFT, 09407C7C 148M70, L/F/L X
18 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X
19 100129 8 BOLT, HEX HD X
20 162960 1 SHAFT, THRU DRIVE X X ITEM ADDED.
21 101349 2 WASHER X X ITEM ADDED.
22 101382 2 NUT X X ITEM ADDED.

B20D 6X4 & 6X6 SUPERTRUCK REV C


3-77
AXLE, FRONT: B20D 6X4

14
9
15
17 20 6
3

2
11
10
19

18

8 13
5 1
16

12

P011019

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-78
AXLE, FRONT: B20D 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320165 1 AXLE,F,DK,2.77 X 4.2,B20D X
1 310107 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183621 1 BANJO, HOUSING, DK FRONT X
12 176723 1 PIPE, BRAKE, FRONT, RHS X
13 176722 1 PIPE, BRAKE, FRONT, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD DURLOCK X
19 100310 4 NUT X
20 100264 12 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-79
FRONT DIFFERENTIAL ASSEMBLY: 6X4

220
020 500

130

170

100
230
220

050

080
200
280
428
300
320 420

P010931

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-80
FRONT DIFFERENTIAL ASSEMBLY: 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310107 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 ZF200182 1 BEVEL GEAR SET X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-81
FRONT LIMITED SLIP DIFFERENTIAL: 6X4

090
Clutch Configuration
Upto VIN: 1405
070 045

055

060

050
090 080 050

030 100

040
120
040
014

036

130
030 010

040
110 036 040

020

050
Clutch Configuration 050
Upto VIN: 1405
045 060

080

055

P010932

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-82
FRONT LIMITED SLIP DIFFERENTIAL: 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-83
AXLE, FRONT: B20D 6X6

14
9
15
20
17 6

2
11
10
19
14

18

7
13
5 8
1
16

12

P011018

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-84
AXLE, FRONT: B20D 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 210127 1 AXLE,FRONT,DK,3.18 X 4.2,B20D X
1 310109 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE 4,2,14T DISC X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE, 16T HUB X
10 201420 4 P CLIPS 6MM X
11 183621 1 BANJO, HOUSING, DK FRONT X
12 176723 1 PIPE, BRAKE, FRONT, RHS X
13 176722 1 PIPE, BRAKE, FRONT, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD, 4 TEE (WITH NUT) X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD X
19 100310 4 NUT, NYLOC X
20 100264 12 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-85
FRONT DIFFERENTIAL ASSEMBLY: 6X6

220
020 500

130

170

100
230
220

050

080
200
280
428
300
320 420

P010931

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-86
FRONT DIFFERENTIAL ASSEMBLY: 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310109 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 ZF200182 1 BEVEL GEAR SET X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-87
FRONT LIMITED SLIP DIFFERENTIAL: 6X6

090
Clutch Configuration
Upto VIN:1405
070
045

060
055
050
090 080 050

030 100

040
120
040
014

036

130
030 010

040
110 036 040

020

050
Clutch Configuration 050
Upto VIN:1405
055 060

080

045

P010934

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-88
FRONT LIMITED SLIP DIFFERENTIAL: 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-89
THRU DRIVE

9
18
26

29
2 13
3
1

8
23 26
21 11 12
22 25

28
30
5
10
7
33 10 34

31 17
27 24
32 19
14

16 15
20
19
24
17
34

E10813431 SH2-2 D

B20D 6X4 & 6X6 SUPERTRUCK REV C

3-90
THRU DRIVE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241252 1 HOSE X X
2 217864 1 NONSLIP, ARTIC X X FROM VIN. 2615 WAS 207615. (SB 2005/1069)
3 206945 2 MOUNTING, RUBBER, SQUIGLY X X
5 206071 2 SHOCK MAT X X
6 190991 1 FLANGE X X
7 190957 1 FLANGE X
8 201194 2 BUSH, OSCILL.JOINT X
9 200036 4 NIPPLE, GREASE X X
10 176659 1 OSCILLATION JOINT, CARB X X
11 173729 1 PIPE, GREASE, OSC BOTTOM BRG X X
12 173728 1 PIPE, GREASE, OSC FNT T/B BRG X X
13 173727 1 PIPE, GREASE, OSC TOP BRG X X
14 178691 2 LOCK PLATE, OSCIL NUT X X
15 162960 1 SHAFT, OSCIL T/D X X
16 162041 1 HOUSING, BRG REAR-OSC.T/D X X
17 162040 2 COVER, PLT-SEAL OSC. T/D X X
18 160723 1 BLOCK, GREASE NIPPLE BANK X X
19 150082 2 BEARING, D.G.BALL X X
20 140429 2 O RING X X
21 140352 2 O RING X X
22 140775 2 SEAL, OSCILLATION X X FROM VIN. 1676 WAS 140256. (SB2004/1051)
23 140203 2 O RING X X
24 140011 2 SEAL,OIL X X
25 120807 1 ELBOW X X
26 120148 7 CONNECTOR X X
27 100684 8 BOLT, HEXHD X X
28 100598 8 CAPSCREW X X
29 100569 2 SCREW, HEXHD X X
30 100147 8 WASHER, FLAT X X
31 178419 1 SHIM, OSCILLATION LOCK NUT X X
32 178710 2 SHIM, INSIDE OSCILLATION X X
33 100763 8 BOLT X X
34 100786 8 BOLT, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

3-91
AXLE, MIDDLE: B20D 6X4

24

23

22
14
15
9
2 6
17 20
11
3

10
19

21 14
13
18

7
8
5
1
16

12

P011017

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-92
AXLE, MIDDLE: B20D 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320166 1 AXLE,M,DK,2.77 X 4.2,B20D X
1 310106 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT, ZF DK LONG X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183622 1 BANJO, HOUSING, DK MIDDLE X
12 176725 1 PIPE, BRAKE, MID, RHS X
13 176724 1 PIPE, BRAKE, MID, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD X
19 100310 4 NUT, NYLOC X
20 100264 12 CAPSCREW X
21 178327 2 MTG, PLATE, RUBBER X
22 206071 2 SHOCK MAT X
23 172806 4 SHIM X
24 100506 8 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-93
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4

220
020 500

130

170

100
230
220

050

080
200
280
428
300
320 420

P010931

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-94
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310106 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 Z4460265366 1 BEVEL GEAR SET X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-95
MIDDLE LIMITED SLIP DIFFERENTIAL: 6X4

090
Clutch Configuration
Upto VIN: 1405
070 045

055

060

050
090 080 050

030 100

040
120
040
014

036

130
030 010

040
110 036 040

020

050
Clutch Configuration 050
Upto VIN: 1405
045 060

080

055

P010932

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-96
MIDDLE LIMITED SLIP DIFFERENTIAL: 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-97
AXLE, MIDDLE: B20D 6X6

29

28

27
18
19 9
2

21 24
3
17 11
7
25
10
23
14
26
1

22

6
8
13
16 20
5

15
12

320128 B

TD0002940

B20D 6X4 & 6X6 SUPERTRUCK REV C

3-98
AXLE, MIDDLE: B20D 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320128 1 AXLE,MID,DK7,3.18 X 4.2,B20D X
1 310015 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204482 1 SIDE SHAFT X Swopped around on illustration.
7 204481 1 SIDE SHAFT X Swopped around on illustration.
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS 6MM X
11 183745 1 BANJO, HOUSING, DK MIDDLE X
12 176884 1 GUARD, BRAKE PIPE, RHS, MID X
13 176883 1 GUARD, BRAKE PIPE, LHS, MID X
14 176873 1 PIPE, BRAKE, MID, LHS X
15 176872 1 PIPE, BRAKE, MID, RHS X
16 162955 3 PIN, SLOTTED SPRING X
17 161127 1 CARRIER, SEAL X
18 140340 2 V RING X
19 120316 2 CONNECT X
20 120308 1 BULKHEAD X
21 120148 1 CONNECTOR X
22 100925 16 SCREW, HEXHD X
23 100310 4 NUT, NYLOC X
24 100264 12 CAPSCREW, SOCHD X
25 100197 8 CAPSCREW, SOCHD X
26 178327 2 MTG, PLATE, RUBBER, STOP X
27 206071 2 SHOCK MAT X
28 172806 4 SHIM, 5MM, BIN HEIGHT X
29 100506 8 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV C

3-99
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

144
350
450

346

214
380

256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224

030
220
080

340
082
222 020

480
470
030

420
140
464
460
336
360
122

610
P008305

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-100
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 310015 1 DIFFERENTIAL HEAD X FROM VIN. 1406
1 310066 1 DIFFERENTIAL HEAD X FROM SER. NO.553728 (SB 2005/1028)
020 ZF200233 1 HOUSING, AXLE DRIVE X
030 ZF200169 1 GEAR, BEVEL SET X
050 ZF150092 1 BEARING, ROLLER X
080 ZF150093 1 BEARING, ROLLER X
082 ZF150096 2 BEARING, ROLLER X
100 ZF150094 1 BEARING, ROLLER X
114 ZF200245 1 SPACER RING, 22,5 X
122 ZF150095 1 BEARING, ROLLER X
140 ZF160518 1 SPACER, WASHER, 19.5 X
140 ZF160519 1 SPACER, WASHER, 19.6 X
140 ZF160520 1 SPACER, WASHER, 19.7 X
140 ZF160521 1 SPACER, WASHER, 19.8 X
140 ZF160522 1 SPACER, WASHER, 19.9 X
140 ZF200252 1 RING, SPACER X
140 ZF160523 1 SPACER, WASHER, 20.1 X
140 ZF160524 1 SPACER, WASHER, 20.2 X
140 ZF160525 1 SPACER, WASHER, 20.3 X
140 ZF160526 1 SPACER, WASHER, 20.4 X
140 ZF160527 1 SPACER, WASHER, 20.5 X
144 ZF200253 1 SHIM, 6,2 X
144 ZF200254 1 SHIM, 6,1 X
144 ZF200255 1 SHIM, 6,0 X
144 ZF200256 1 SHIM, 5,9 X
144 ZF200257 1 SHIM, 5,8 X
166 ZF200258 1 SPACER RING, 22.5 X
166 ZF200259 1 SPACER RING, 22.6 X
166 ZF200260 1 SPACER RING, 22.7 X
166 ZF200261 1 SPACER RING, 22.8 X
166 ZF200262 1 SPACER RING, 22.9 X
166 ZF200263 1 SPACER RING, 23.0 X
166 ZF200264 1 SPACER RING, 23.1 X
166 ZF200265 1 SPACER RING, 23.2 X
166 ZF200266 1 SPACER RING, 23.3 X
166 ZF200267 1 SPACER RING, 23.4 X
166 ZF200268 1 SPACER RING, 23.5 X
166 ZF200269 1 SPACER RING, 23.6 X
166 ZF200270 1 SPACER RING, 23.7 X
166 ZF200271 1 SPACER RING, 23.8 X
166 ZF200272 1 SPACER RING, 23.9 X
166 ZF200273 1 SPACER RING, 24.0 X
166 ZF200274 1 SPACER RING, 24.1 X
168 ZF200245 1 SPACER RING, 22.5 X
200 ZF150040 2 BEARING, ROLLER X
214 ZF150097 1 BEARING, ROLLER X
220 ZF200234 1 NUT, ADJUSTING X
222 ZF200235 1 NUT, ADJUSTING X
224 ZF100233 1 PIN, SLOTTED X
228 ZF200280 1 SHIM, 0.1 X
228 ZF200281 1 SHIM, 0.15 X
228 ZF200279 1 SHIM, 0.2 X
228 ZF200276 1 SHIM, 0.3 X

B20D 6X4 & 6X6 SUPERTRUCK REV B

3-101
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

144
350
450

346

214
380

256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224

030
220
080

340
082
222 020

480
470
030

420
140
464
460
336
360
122

610
P008305

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-102
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

I Vin Series
Q 6 6
T
PART NO. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
228 ZF200277 1 SHIM, 0.5 X
228 ZF200278 1 SHIM, 1.0 X
228 ZF200282 1 SHIM, 1.1 X
228 ZF200283 1 SHIM, 1.2 X
228 ZF200284 1 SHIM, 1.3 X
228 ZF200285 1 SHIM, 1.4 X
228 ZF200286 1 SHIM, 1.5 X
228 ZF200287 1 SHIM, 1.6 X
228 ZF200288 1 SHIM, 1.7 X
228 ZF200289 1 SHIM, 1.8 X
228 ZF200290 1 SHIM, 2.6 X
228 ZF200291 1 SHIM, 2.7 X
228 ZF200292 1 SHIM, 2.8 X
228 ZF200293 1 SHIM, 2.9 X
228 ZF200294 1 SHIM, 3.0 X
228 ZF200295 1 SHIM, 3.1 X
228 ZF200296 1 SHIM, 3.2 X
228 ZF200297 1 SHIM, 3.3 X
228 ZF200298 1 SHIM, 3.4 X
228 ZF160528 1 SHIM, 2.0 X
228 ZF160529 1 SHIM, 2.05 X
228 ZF160530 1 SHIM, 2.1 X
228 ZF160531 1 SHIM, 2.15 X
228 ZF160532 1 SHIM, 2.2 X
228 ZF160533 1 SHIM, 2.25 X
228 ZF160534 1 SHIM, 2.3 X
228 ZF160535 1 SHIM, 2.35 X
228 ZF160536 1 SHIM, 2.4 X
228 ZF160537 1 SHIM, 2.45 X
228 ZF160538 1 SHIM, 2.5 X
230 ZF100236 12 SCREW, LOCKING X
232 ZF100234 1 PIN, SLOT X
250 ZF100235 2 SCREW, HEX X
256 ZF100237 2 PLUG, SCREW X
258 ZF140115 2 RING, SEALING X
280 ZF140106 1 SEAL, SHAFT X
288 ZF200236 1 BUSH, BEARING X
318 ZF160539 1 RING,RETAINING X
319 ZF160540 1 WASHER,THRUST X
322 ZF160541 1 NUT, HEX X
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE, BEARING X
340 ZF100233 1 PIN, SLOTTED X
346 ZF160542 1 RING, RETAINING X
350 ZF140116 1 SEAL, SHAFT X
360 ZF100181 9 SCREW, HEX X
368 ZF100017 6 SCREW, HEX X
372 ZF210467 1 HOUSING, REDUCTION GEAR X
380 ZF160543 1 RETAINER, SEAL X
420 ZF200165 1 SHAFT, INPUT X
430 ZF210469 1 CAP, DUST X
450 ZF210470 1 SHAFT, FLANGE X
460 ZF200166 1 FLANGE, INPUT COMPLETE X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-103
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

144
350
450

346

214
380

256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224

030
220
080

340
082
222 020

480
470
030

420
140
464
460
336
360
122

610
P008305

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-104
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
464 ZF200168 1 SHIELD, DUST X
470 ZF100207 1 WASHER, FLANGE NUT X
480 ZF100208 1 NUT, FLANGE X
610 ZF200238 1 GEAR, SPUR X
630 ZF200239 1 GEAR, SPUR X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-105
MIDDLE, LIMITED SLIP DIFF: 6X6

110

30
40

60

80
90

50

80

90
70
50
90

100
60

40

14
20
30

10

P011022

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-106
MIDDLE, LIMITED SLIP DIFF: 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
10 ZF200500 1 HOUSING, Diff X
14 ZF200105 6 CAP, Seal X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER, Thrust X
40 ZF200110 4 O.CLUTCH DISC, 2.1 X
40 ZF200106 4 O.CLUTCH DISC, 2.2 X
40 ZF200107 4 O.CLUTCH DISC, 2.3 X
40 ZF200108 4 O.CLUTCH DISC, 2.4 X
40 ZF200109 4 O.CLUTCH DISC, 2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200498 2 PRESSURE RING X
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR, Axle Bevel X
90 ZF200115 4 GEAR, Diff Bevel X
100 ZF100080 12 PIN, Driving X
110 ZF200501 1 COVER, Housing X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-107
TRAILING AXLE, REAR: B20D 6X4

9
20 11
15
16
19 29

12
6

5
28

21
14
4
32 26

31

8 1
17

27

30
13 25
27
10
22
9
18
7 24
3
2
23

P011020

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-108
TRAILING AXLE, REAR: B20D 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320167 1 AXLE,REAR,TRAILING,B20D 6X4 X
1 201420 4 P CLIPS X
2 160263 2 NUT, LOCK, REAR, AXLE X
3 150018 2 ROLLER, BEARING X
4 100264 12 CAPSCREW, SOCHD X
5 161445 2 DISC, BRAKE X
6 100268 24 STUD, WHEEL, DRIVE AXLE X
7 190141 2 WASHER, HEAT TREATED X
8 183623 1 BANJO, HOUSING, REAR X
9 150069 4 BEARING, TAPER ROLLER X
10 120308 1 BULKHEAD X
11 100197 12 CAPSCREW, SOCHD X
12 161788 2 HUB, TRAILING AXLE X
13 162552 2 STUB AXLE X
14 290314 2 CALIPER, CARLISLE X
15 201926 2 CIRCLIP, INNER X
16 202621 2 SEAL PLATE X
17 100310 4 NUT, NYLOC X
18 160579 2 CARRIER, BRG-TRAIL AXLE X
19 140340 2 V RING X
20 140471 2 SEAL, CASSETTE X
21 120316 2 CONNECT X
22 100760 28 SCREW, HEXHD X
23 170222 2 CIRCLIP, REAR, AXLE X
24 176727 1 PIPE, BRAKE, TRAILING, RHS X
25 176726 1 PIPE, BRAKE, TRAILING, LHS X
26 120148 1 CONNECTOR X
27 207660 2 PLUG X
28 100228 60 CAPSCREW X
29 161641 2 COVER, HUB TRAILING AXLE X
30 178327 2 MTG, PLATE, RUBBER, STOP X
31 206071 2 SHOCK MAT X
32 100506 8 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-109
AXLE, REAR: B20D 6X6

17 16

2 9
6
25 22

24 19 3
11
10
21

23 4 15

20

7 13
18
5 1
18
14

12

P011021

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-110
AXLE, REAR: B20D 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320129 1 AXLE,REAR,DK,3.18 X 4.2,B20D X
1 310108 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT, ZF DK LONG X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183746 1 BANJO, HOUSING, REAR X
12 176886 1 GUARD, BRAKE PIPE, RHS, REAR X
13 176885 1 GUARD, BRAKE PIPE, LHS, REAR X
14 176725 1 PIPE, BRAKE, MID, RHS X
15 176724 1 PIPE, BRAKE, MID, LHS X
16 140340 2 V RING X
17 120316 2 CONNECT X
18 120308 1 BULKHEAD X
19 120148 1 CONNECTOR X
20 100925 16 SCREW, HEXHD X
21 100310 4 NUT, NYLOC X
22 100264 12 CAPSCREW, SOCHD X
23 178327 2 MTG, PLATE, RUBBER, STOP X
24 206071 2 SHOCK MAT X
25 100506 8 CAPSCREW, SOCHD X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-111
REAR DIFFERENTIAL ASSEMBLY: 6X6

220
020 500

130

170

100
230
220

050

080
200
280
428
300
320 420

P010931

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-112
REAR DIFFERENTIAL ASSEMBLY: 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 310108 1 DIFFERENTIAL ASSEMBLY X
020 ZF200302 1 HOUSING, AXLE DRIVE X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 SPACER, WASHER, 8.3 X
080 ZF160207 1 SPACER, WASHER, 8.4 X
080 ZF160206 1 SPACER, WASHER, 8.5 X
080 ZF160205 1 SPACER, WASHER, 8.6 X
080 ZF160204 1 SPACER, WASHER, 8.7 X
080 ZF160209 1 SPACER, WASHER, 8.9 X
080 ZF160210 1 SPACER, WASHER, 9.1 X
080 ZF160211 1 SPACER, WASHER, 9.2 X
080 ZF160212 1 SPACER, WASHER, 9.3 X
080 ZF160213 1 SPACER, WASHER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT, HEXAGON X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 DUST, PROTECTOR X
500 ZF200182 1 GEAR, BEVEL SET X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-113
REAR LIMITED SLIP DIFFERENTIAL: 6X6

090
Clutch Configuration
Upto: 18/09/2003
070
045

060
055
050
090 080 050

030 100

040
120
040
014

036

130
030 010

040
110 036 040

020

050
Clutch Configuration 050
Upto: 18/09/2003
055 060

080

045

P010935

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-114
REAR LIMITED SLIP DIFFERENTIAL: 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, DIFFERENTIAL X
014 ZF200105 6 SEALING, CAP X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 AXLE, DIFF X
080 ZF200185 2 AXLE, BEVEL GEAR X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-115
BRAKE ASSEMBLY

16

15

11
10 4
7 9

16
6

12
14
13

17

290314

B20D 6X4 & 6X6 SUPERTRUCK REV A


3-116
BRAKE ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290314 1 CALIPER, Carlisle X X
2 NSI 1 TORQUE PLATE ASSY X X
3 201428 1 BLEEDER VALVE X X
4 100386 4 BOLT, Hex Head X X
5 224673 2 PLUG, PISTON X X
6 224674 4 PISTON X X
7 140654 1 KIT, Seal X X
8 NSI 2 PACKING, Plug X X
9 NSI 4 PACKING, Piston X X
10 NSI 4 RETAINER RING X X
11 NSI 4 BOOT X X
12 224697 1 PLATE, Cover X X
13 204038 6 BOLT, Hex Head X X
14 100426 6 WASHER X X
15 224672 2 PIN X X
16 224642 2 PIN X X
17 217411 1 KIT, Disc Pad X X WAS 224671 (SB 2004/1054)

B20D 6X4 & 6X6 SUPERTRUCK REV A

3-117
PLANETARY HUB

A
11
10
9

3
1
24
12
3
30

13 1 25
31 20
2
17

18

32
14

28 16
19

22
33
15
27
19
26
8
5
7
6
4
21
34
29
23

P011023

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-118
PLANETARY HUB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 261889 1 KIT, FINAL DRIVE X X
1 160181 3 PIN, PLANET X X
2 160194 1 PLUG, BRONZE THRUST X X
3 160182 6 SHIM, PLANET X X
4 170222 1 CIRCLIP, REAR, AXLE X X
5 160956 1 RING,THRUST SUN GEAR HTB STEP X X
6 160263 1 NUT, LOCK, REAR, AXLE X X
7 190141 1 WASHER,HEAT TREATED X X
8 150018 1 ROLLER, BEARING X X
9 160190 4 PLATE, RETAINER, RING GEAR X X
10 160360 4 PLATE, LOCK X X
11 100149 8 SCREW, HEXHD X X
12 150060 3 BEARING, ROLLER X X
13 100211 24 SCREW, HEXHD X X
14 100210 6 BOLT X X
15 140471 1 SEAL, CASSETTE X X
16 100268 12 STUD, WHEEL, DRIVE AXLE X X
17 161434 1 COVER, HUB X X
18 207676 1 PLUG, MAGNETIC X X
19 150069 2 BEARING, TAPER ROLLER X X
20 203686 3 PLANET GEAR X X
21 203685 1 SUN GEAR X X
22 160571 1 STUB, AXLE, MACHINED X X
23 161409 1 HUB, MACHINED, ALUMINIUM X X
24 203684 1 CARRIER, RING GEAR X X
25 203683 1 RING GEAR X X
26 100461 30 CAPSCREW X X
27 201926 1 CIRCLIP, INNER X X
28 161445 1 DISC, BRAKE X X
29 201650 1 CIRCLIP X X
30 161446 1 PLANET CARRIER 3 CAGE X X
31 140191 1 O RING X X
32 207796 1 PLUG X X
33 100760 14 SCREW, HEXHD X X
34 160193 1 RING, STEEL X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


3-119
WHEEL SETS

260257

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-120
WHEEL SETS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 260257 1 WHEELSET, MUD/SAND, GOODYEAR X X
1 260419 1 WHEELSET, XADN, MICHELIN X X
2 200488 1 TYRE, MUD/SAND, GOODYEAR X X
2 201972 1 TYRE, XADN, MICHELIN X X
3 190232 1 WHEEL X X
4 200438 1 SPUD, TUBELESS X X
5 202063 1 VALVE, JUMBO (STRAIGHT) X X
6 100351 12 NUT X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

3-121
B20D 6X4 & 6X6 SUPERTRUCK
3-122
SECTION 4 HYDRAULICS

B20D 6X4 & 6X6 SUPERTRUCK


4-1
HYDRAULIC SYSTEM, CAB

37
36
23 20

31

32
40 33
31 36
23

20
22

27

13
21
30 14

49
45
41 17 44
43
46

35
34

15
19
16
2
18 8
1
35
9
38 RHS STEER CYL(BARREL)

VOAC BLOCK L3

7 RHS STEER CYL(ROD)

VOAC BLOCK P3

VOAC BLOCK T3
43
50
46

E10813503 SH 2-3 B

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-2
HYDRAULIC SYSTEM, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243337 1 HOSE X X
2 243336 1 HOSE X X
7 243327 1 HOSE X X
8 243326 1 HOSE X X
9 243325 1 HOSE X X
13 210247 1 VALVE, STEERING X X
14 207865 1 GASKET, ORBITAL X X
15 207253 1 HOSE PROTECT, SPIRAL X X
16 206829 8 SPACER, CLAMP, ALUM. X X
17 206827 4 CLAMP, ALU, 4 BOLT X X
18 206826 4 CLAMP, ALU, 2 BOLT X X
19 206825 4 CLAMP, RUBBER, 15, UNDER CAB X X
20 206480 5 ISOLATOR, STEERING ORBITAL X X
21 174550 1 MTG.ORBITAL, CAB X X
22 161099 2 BOSS, ORBITAL X X
23 161028 5 WASHER, ORBITAL MTG, CAB X X
27 122032 1 ELBOW X X
30 122017 4 CONNECTOR X X
31 101307 5 WASHER,FLAT X X
32 100945 3 SCREW, HEXHD X X
33 100733 4 SCREW, HEXHD X X
34 100569 8 SCREW, HEXHD X X
35 100548 22 WASHER, HARDENED X X
36 100370 7 WASHER, HARDENED X X
37 100314 3 NUT, NYLOC X X
38 100312 11 NUT, NYLOC X X
40 100091 2 SCREW, HEXHD X X
41 100084 8 BOLT, HEXHD X X
43 100062 4 WASHER, FLAT X X
44 100064 2 WASHER, FLAT X X
45 100178 2 SCREW, HEXHD X X
46 100731 4 SCREW X X
49 178723 1 MTG, CLAMP, HOSES, CAB X X
50 178724 1 RET, BKT, HOSES, CAB X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-3
HYDRAULIC SYSTEM, CAB

35

39
38

12

28

48
47
29
25
24
4
26
29
5
3
10
11
6

5
REAR AXLE BRAKE APPLY

TANK

VOAC BLOCK B5
REAR TANK TO
FRONT TANK(BRAKE VALVE
11

10
VOAC BLOCK B6

4
42

FRONT AXLE BRAKE APPLY

E10813503 SH 3-3 B

B20D 6X4 & 6X6 SUPERTRUCK REV 0

4-4
HYDRAULIC SYSTEM, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 243335 1 HOSE X X
4 243334 1 HOSE X X
5 243333 1 HOSE X X
6 243332 1 HOSE X X
10 243324 1 HOSE X X
11 243323 1 HOSE X X
12 208260 1 PEDAL, BRAKE, CARLISLE X X
24 122106 1 TEE, RUN X X
25 122102 1 ELBOW X X
26 122049 1 CONNECTOR X X
28 122028 1 ELBOW X X
29 122021 3 CONNECTOR X X
35 100548 22 WASHER, HARDENED X X
38 100312 11 NUT, NYLOC X X
39 100196 3 BOLT,HEXHD X X
42 121350 1 ELBOW X X
47 100354 1 WASHER, COPPER X X
48 120587 1 PLUG X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-5
BRAKE PEDAL

8 2

4 7

P011196A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-6
BRAKE PEDAL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208260 1 PEDAL, BRAKE X X
2 208413 1 SWITCH, PROXIMITY, BRAKE PEDAL X X
3 140717 1 KIT, SEAL, BRAKE CONTROL VALVE X X
4 226572 1 PEDAL X X
5 263607 1 KIT, PEDAL, IMPROVEMENT X X (SB 2005/1023)
6 162274 1 PIN, BRAKE PEDAL X X
7 100632 2 WASHER, FLAT X X
8 101125 2 SPLITPIN X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-7
STEERING CONTROL VALVE, EATON

5 1

7 2
6
3
5
4

P008367

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-8
STEERING CONTROL VALVE, EATON

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210247 1 VALVE, STEERING, 985CC X X
2 220609 1 PLUG X X
3 220610 1 O-RING X X
4 220697 1 KIT, SEAL ORBITAL VALVE X X
5 220608 2 RACE, BEARING X X
6 220693 1 BEARING, NEEDLE THRUST X X
7 220611 1 RING, RETAINING X X
8 220694 1 SPRING, CENTERING X X
9 220607 7 SCREW, CAP X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-9
HYDRAULIC KIT, CAB TILT SYSTEM

9 17
26
25 3
31

16

1 27

2
15
8

15
32
21
24

11
7

23

19
11

11
29
24 24
13 21

28
10
4 18
10 E9836303 SH2-2 G
22 13
24
21

TD0002941

B20D 6X4 & 6X6 SUPERTRUCK REV C


4-10
HYDRAULIC KIT, CAB TILT SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243309 2 HOSE X X
2 230152 1 CYLINDER X X
3 210920 1 PUMP, MANUAL WITH TANK X X WAS 210185.
4 207219 1 SPRING, CABSTRUT, CAD/PLTED X X
5 203923 2 GROMMET X X
6 203680 2 P CLIP X X
7 186038 1 MTG, CAB, REAR, TILT CYL,B30D X X
8 186037 1 MTG, CAB, TILT, CYLINDER, B30D X X
9 174739 1 STAY, CAB X X
10 162456 2 WASHER, SPRING RET, BIN HEAT X X
11 162014 4 WASHER, VESCONITE X X
12 161914 1 PIN, SMALL HEAD X X
13 160432 2 SLEEVE, PEDAL, VESCONITE X X
14 160074 1 BUSH X X
15 122098 2 ELBOW X X
16 122032 2 ELBOW X X
17 101993 1 SCREW, HEXHD X X
18 101345 1 WASHER, HARDENED X X
19 101343 1 WASHER, MILDSTEEL X X
20 100698 1 BOLT X X
21 100653 3 NUT, STOVER X X
22 100652 1 NUT, STOVER X X
23 100644 1 BOLT, HEXHD X X
24 100532 10 WASHER, HARDENED X X
25 100370 2 WASHER, HARDENED X X
26 100356 2 SCREW, HEXHD X X
27 100310 1 NUT, NYLOC X X
28 100200 1 BOLT, HEXHD X X
29 100141 1 BOLT, HEXHD X X
30 100070 1 SPLITPIN X X
31 100061 2 WASHER, FLAT X X
32 100012 5 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


4-11
PUMP, CAB TILT

P011140

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-12
PUMP, CAB TILT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210920 1 PUMP, MANUAL, C/W TANK XX FROM VIN. 2509 WAS 210185 SB (2005/1043)
2 140660 1 KIT, SERVICE XX

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-13
STEERING CYLINDER

63
24
33

39

32

40 52
35 ROTATE ROD END 180°
1 69
GREASE NIPPLES TO FACE 78
OUTWARDS 10 72
31 52
2

36 52
72
19

40
10
28 44 69
78 61
30
69
78 72
32 72
27 69
78
29 72 72 60
71
75

E10813501 SH 3-4 E

TD0000212

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-14
STEERING CYLINDER

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243339 1 HOSE X X PART OF KIT 262230
2 243338 1 HOSE X X PART OF KIT 262230
10 230167 2 CYLINDER X X
19 207788 2 SPACER, STEER PLASTIC X X
24 206185 2 WASHER, RUBBER, SPHERICAL DIRT X X
27 176412 6 SHIM, STEER INNER X X
28 176411 6 SHIM, STEER OUTER X X
29 176410 2 PLT, STEER LOW X X
30 176409 2 BOSS, STEER SPACER X X
31 176408 2 PIN, STEER TAPPED X X
32 176407 4 CONE, STEER TOP X X
33 176406 2 PLT, STEER TOP X X
35 161406 2 BOSS, STEPPED, CARB X X
36 150044 2 BEARING, CARB X X
39 140398 2 O RING X X
40 140162 4 O RING X X
44 122107 2 TEE, RUN X X
52 122018 8 CONNECT X X
60 101048 2 CAPSCREW, SOCHD X X
61 101048 2 CAPSCREW, SOCHD X X WAS 101021
63 101021 2 BOLT, HEXHD X X WAS 100888
69 100653 4 NUT, STOVER, CLASS X X FROM VIN .810 ITEM ADDED.
71 100536 4 WASHER, HARDENED X X
72 100532 8 WASHER, HARDENED X X
75 100415 2 NUT, NYLOC X X
78 100322 4 NUT, HEX CLASS X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-15
HYDRAULIC SYSTEM, FRONT CHASSIS

70
22 23

18
80
70
66 MAIN PUMP
CASE DRAIN

FUEL RETURN LINE

CAB TILT HOSES

FUEL SUCTION LINE

P2 L2 L1
6
79
8
A6
A5

P1 3
L2 E/PUMP 5
7 4 62 46
PUMP
SUPPLY 59 68
38
65
L1 PUMP
15
12
57 21
43
64
70
7
49
77
71 52
20 3

84
76
76 34
FITS ONTO
REAR CHASSIS 79
9

TD0000216
E10813501 SH 4-4 E

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-16
HYDRAULIC SYSTEM, FRONT CHASSIS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 243322 1 HOSE X X
4 243321 1 HOSE X X
5 243317 1 HOSE X X
6 243316 1 HOSE X X
7 243315 1 HOSE X X
8 243003 1 HOSE X X
9 241234 1 HOSE X X
11 241791 1 VALVE, CHECK, E/STEER X X
13 210493 1 PUMP, E/STEER X X
14 210492 1 PUMP, E/STEER X X
16 210244 2 ACCUM, PISTON X X
17 210016 1 RESERVOIR BREATHER X X
18 208267 1 CLAMP, RUBBER X X
20 207251 1 HOSE, PROTECT, SPIRAL GUARD X X
21 207117 1 P-CLIP X X
22 206829 2 SPACER, CLAMP, ALUM. X X
23 206807 2 CLAMP X X
34 174559 1 PLT, BREATHER MTG X X
38 140728 4 O RING X X
41 122159 1 O RING X X
42 122192 1 ELBOW X X
43 122156 2 CONNECTOR X X
46 122069 1 ELBOW X X
49 122032 2 ELBOW X X
52 122018 8 CONNECTOR X X
56 120671 1 BULKHEAD X X
57 120596 1 CONNECTOR X X
58 120238 8 FLANGE X X
59 100952 4 CAPSCREW, SOCHD X X
61 100848 4 CAPSCREW, SOCHD X X
62 100847 4 CAPSCREW, SOCHD X X
63 100747 2 BOLT X X
64 100731 1 SCREW X X
65 100670 4 U BOLT X X
66 100548 5 WASHER X X
72 100424 2 WASHER, HARDENED X X
74 100370 14 WASHER, HARDENED X X
75 100335 2 SCREW, HEXHD X X
77 100314 13 NUT, NYLOC X X
78 100312 2 NUT, NYLOC X X
80 100212 2 BOLT X X
82 100089 5 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-17
HYD SYSTEM, FRONT CHASSIS - VOAC BLOCK

12 25
A4 M5
M6
ML1 85
ML2 86 79
ML3

58
B
7
58
A

79

52 87 38
A5
50
B5
58
51 T2
B6

52
B6

47
48 MP2
L3

47
MP1

47
M4

43
P2
15
84
TP1

48
45 L1
P3
33 47
L2
54
P1
55

69 83
T3
82

74

74 77

81

TD 0001921

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-18
HYD SYSTEM, FRONT CHASSIS - VOAC BLOCK

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
12 210738 1 ACCUMULATOR X X
15 210327 1 VALVE, MANIFOLD, VOAC X X TO VIN. 1523 (SB 2004/1030)
15 210855 1 VALVE, MANIFOLD, VOAC X X FROM VIN. 1524 (SB 2004/1030)
25 201737 5 TEST POINT X X
33 174692 1 MOUNTING, HYDRAULIC, BLOCK X X TO VIN. 1031
33 186039 1 MOUNTING, HYDRAULIC, BLOCK X X FROM VIN. 1032
37 145010 1 O-RING X X
38 140728 4 O-RING X X
43 122156 2 CONNECT X X
45 122071 1 ELBOW X X
47 122049 4 CONNECT X X
48 122047 2 ELBOW X X
50 122028 1 ELBOW X X
51 122021 1 CONNECT X X
52 122018 8 CONNECT X X
54 122014 1 ELBOW X X
55 121092 1 CONNECT X X
58 120238 8 FLANGE, HALF X X
69 100530 1 WASHER, COPPER X X
74 100370 13 WASHER, HARDENED X X
77 100314 12 NUT, NYLOC X X
79 100225 12 CAPSCREW X X
81 100178 4 SCREW, HEXHD X X
82 100089 5 SCREW, HEXHD X X
83 121096 1 CONNECT X X
84 120588 1 PLUG X X
85 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN. 1523 (SB 2004/1030)
85 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN. 1524 (SB 2004/1030)
86 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN. 1523 (SB 2004/1030)
86 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN. 1524 (SB 2004/1030)
87 121131 2 CONNECTOR X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-19
VOAC BLOCK- VALVE POSITIONS

1
7 3

14 8,21
27

9 4,21
26 2,19
4,21

6,19
15

13,24
25

13,24

14

16,21
10
11,23

14
14 8,21
16,21

12,22

P008308 B

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-20
VOAC BLOCK- VALVE POSITIONS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210327 1 VOAC BLOCK MANIFOLD X X TO VIN. 1523
1 210855 1 VOAC BLOCK MANIFOLD X X FROM VIN.1524
2 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL KIT ITEM 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE, CHECK X X ORDER SEAL KIT ITEM 21.
6 221417 1 VALVE, RELIEF UNLOADING X X ORDER SEAL KIT ITEM 19.
7 224699 1 VALVE, RELIEF 280 BAR X X
8 221420 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL KIT ITEM 21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE, DIFF PRESSURE, SEND X X
11 224401 1 VALVE, CHECK X X ORDER SEAL KIT ITEM 23.
12 224405 1 VALVE, CHECK X X ORDER SEAL KIT ITEM 22.
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL KIT ITEM 24.
14 221421 2 COIL, DIRECTIONAL CONTROL, 24V X X TO VIN. 1523
14 224363 2 COIL, DIRECTIONAL CONTROL, 24V X X FROM VIN.1524
15 224406 1 VALVE, PRESSURE RELIEF X X
16 224409 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL KIT ITEM 21.
19 221422 2 KIT, SEAL X X
21 221423 6 KIT, SEAL X X
22 221424 1 KIT, SEAL X X
23 224412 1 KIT, SEAL X X
24 224413 3 KIT, SEAL X X
25 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN. 1523 (SB 2004/1030)
25 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN.1524 (SB 2004/1030)
26 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN. 1523 (SB 2004/1030)
26 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN.1524 (SB 2004/1030)
27 223152 1 ORIFICE X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-21
VOAC BLOCK, VALVES

10

7
11
2,6

23

19

4,12
3,9,27

22
25,26

15 28

14

13

8,16

24
21

P008309 C

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-22
VOAC BLOCK, VALVES

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL ITEM 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE, CHECK X X ORDER SEAL ITEM 21.
6 221417 1 VALVE, RELIEF UNLOADING X X
7 224699 1 VALVE, RELIEF 280 BAR X X
8 221420 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL ITEM21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE, DIFF PRESSURE, SEND X X
11 224401 1 VALVE, CHECK X X ORDER SEAL ITEM 23.
12 224405 1 VALVE, CHECK X X ORDER SEAL ITEM 22.
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL ITEM 24.
14 221421 2 COIL, DIRECTIONAL CONTROL, 24V X X TO VIN.1523
14 224363 2 COIL, DIRECTIONAL CONTROL, 24V X X FROM VIN.1524
15 224406 1 VALVE, PRESSURE RELIEF X X
16 224409 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL ITEM 21.
19 221422 2 KIT, SEAL X X
21 221423 6 KIT, SEAL X X
22 221424 1 KIT, SEAL X X
23 224412 1 KIT, SEAL X X
24 224413 3 KIT, SEAL X X
25 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN.1523 (SB 2004/1030)
25 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN.1524 (SB 2004/1030)
26 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN.1523 (SB 2004/1030)
26 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN.1524 (SB 2004/1030)
27 223152 1 ORIFICE X X
28 121131 2 CONNECTOR X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-23
VOAC BLOCK, END SECTION

11

10

5
6 7

P008129B

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-24
VOAC BLOCK, END SECTION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 223665 1 VALVE, BIN TIP SECTION X X
2 224387 1 KIT, EXTERNAL PLUNGER X X
3 224388 1 KIT, INTERNAL SPRINGS X X
4 224393 1 KIT, VALVE SPOOL X X
5 224392 2 KIT, PLUG X X
6 224394 1 KIT, LS SPOOL X X
7 122001 1 O-RING X X ITEM GIVEN PART NUMBER.
8 224389 1 KIT, LEVER HOLDER X X
9 224386 1 KIT, PRESSURE RELIEF PORT B X X
10 224385 1 KIT, PRESSURE RELIEF PORT A X X
11 224391 2 KIT, INTERSECTION SEALS X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-25
HYDRAULIC PUMP, SERVICE

12
11
8 A
10
5 7
9
21
20
19 16

6
17
4
3
2
1 15
14
13

18

22
23
24 31
30

25
26
27
29
28

P008366 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

4-26
HYDRAULIC PUMP, SERVICE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 210492 1 PUMP, SERVICE X X
1 223219 4 SCREW, CAP X X
2 223247 1 VALVE, PILOT, DFRI, COMPLETE X X
3 223220 1 PLUG X X
4 223218 3 O-RING X X
5 100256 4 CAPSCREW, SOCHD X X
6 223244 4 O-RING X X
7 226039 1 PLATE, PORT A10 X X
8 223213 1 TEAR-OFF-PLUG X X
9 223214 1 DOWEL PIN X X
10 223246 1 PLUG, VSTI X X
11 226046 1 PISTON, CONTROL X X
12 226047 1 GUIDE, PISTON X X
13 223259 1 COUNTER PISTON X X
14 223261 1 SPRING X X
15 223260 1 GUIDE, PISTON X X
16 226037 1 GROUP, ROTARY X X
17 224693 3 PIN, PRESSURE X X
18 223248 9 PISTON X X
19 223238 1 SHIM X X
20 223240 1 BEARING, TAPERED ROLLER X X
21 223237 1 DISC X X
22 223235 1 SWASH PLATE X X
23 223241 2 CRADLE, SHELL X X
24 226040 1 SHAFT, DRIVE X X
25 223239 1 BEARING, TAPERED ROLLER X X
26 223243 1 O-RING X X
27 223233 1 PUMP HOUSING X X
28 223212 1 PLUG X X
29 140062 1 O RING X X
30 223245 1 V-RING , SEEGE X X
31 223242 1 SHAFT SEAL X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

4-27
EMERGENCY STEERING PUMP, CHECK VALVE

3
4

7
6

TD0000008

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-28
EMERGENCY STEERING PUMP, CHECK VALVE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210493 1 PUMP, EMERGENCY STEERING X X
2 210791 1 VALVE, CHECK, EMERGENCY STEERING X X
3 220606 1 VALVE , RELIEF X X
4 220605 1 KIT, SEAL, RELIEF VALVE X X
5 120335 5 PLUG X X
6 140806 1 O-RING X X
7 140805 1 O-RING X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

4-29
STEERING CLYNDER ASSEMBLY

A
11

10

6
5

P008334 - C

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-30
STEERING CLYNDER ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 230167 1 CYLINDER X X
1 206074 1 SPHERICAL BRG X X
2 200036 1 NIPPLE,GREASE X X
3 181693 1 ROD, CYL, STEER, CARB X X
4 181675 1 BARREL, STEER X X
5 161071 1 NECKBUSH X X
6 161020 1 PISTON X X
7 140438 1 KIT, SEAL, STEERING CYL X X
8 140430 1 SPLITPIN X X
9 100334 1 NUT, CASTLE X X
10 202599 1 CIRCLIP, INTERNAL X X
11 206075 1 SPACER, SPHERICAL BRG X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-31
HYDRAULIC / FUEL TANK, MISC. ITEMS

56

49

28

35

47 15
49
49 47

31 32

20

12
29

47
16
49

27
30

53
51
23

17 54

50
39 51
21 52 50 48 57
50

TD000009 A
E10813504 SH2-3 K

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-32
HYDRAULIC / FUEL TANK, MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
12 220010 1 ELEMENT, FILTER X X
15 210862 1 ASSY, FILTER, FINN X X FROM VIN. 1893 WAS 210367 (SB 2004/1062)
16 210497 1 STRAINER X X
17 210105 1 LEVEL, INDICATOR X X
20 208180 1 GASKET, HYD TANK X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
23 206787 1 CAP, FILLER, HYDRAULIC X X
27 201412 1 MAGNET, ULTRA-T TANK X X
28 183333 1 LID, IN-TANK, FILTER X X
29 182625 1 TANK, HYD, FUEL X X
30 176741 1 PLT, LOCK BULKHEAD X X
31 176721 1 LID, HYD TANK X X
32 176720 1 GUARD, HYD TANK X X
35 140466 1 O RING X X
39 122136 1 VALVE, DRAIN X X
47 100731 23 SCREW X X
48 100653 4 NUT, STOVER X X
49 100548 31 WASHER, HARDENED X X
50 100532 10 WASHER, HARDENED X X
51 100370 8 WASHER, HARDENED X X
52 100364 2 SCREW X X
53 100314 4 NUT X X
54 100258 2 SCREW, HEXHD X X
56 100196 8 BOLT, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-33
HYDRAULIC / FUEL TANK, MISC. ITEMS

34
55 22
46
E/STEER
CASE DRAIN 45 59
8 14 19
49
47 11
B
19
45
A 55
10 4 43
MP1

9 3 24
MP2 18
6 36
M4 13 T

33
51 53 37
58 2
51
7 1
42
E/STEER
SUCTION

5
25
41
40
53
51
52 51 30

PARTIAL REAR VIEW


SHOWING FITTINGS

44

39
2 21
38

TD0000010 A
E10813504 SH3-3 K

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-34
HYDRAULIC / FUEL TANK, MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243391 1 HOSE X X
2 243363 1 HOSE X X
3 243362 1 HOSE X X
4 243361 1 HOSE X X
5 243340 1 HOSE X X
6 243328 1 HOSE X X
7 243320 1 HOSE X X
8 243319 1 HOSE X X
9 243318 1 HOSE X X
10 243027 1 HOSE X X
11 241414 1 HOSE X X
13 218928 1 HOSE, SUCTION, HYD TANK X X
14 218469 1 PIPE, SUCTION, HYD X X
18 208823 1 CLAMP, T-BOLT X X
19 208822 3 CLAMP, T-BOLT X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
22 207283 1 PIPE, FLANGE, SUCTION, PUMP X X
24 206467 2 CLIP, P-CLIP X X
25 204169 2 CLAMP, SEALING X X
26 201737 3 TEST POINT X X
30 176741 1 PLT, LOCK BULKHEAD X X
33 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT X X
34 140731 1 O RING X X
36 140150 3 O RING, X X
37 122164 1 TEE, BRANCH X X
38 122140 1 ELBOW X X
39 122136 1 VALVE, DRAIN X X
40 122092 2 CONNECT X X
41 122091 2 CONNECT X X
42 122049 3 CONNECT X X
43 122021 1 CONNECT X X
44 122017 2 CONNECT X X
45 120238 6 FLANGE X X
46 120222 2 FLANGE X X
47 100731 23 SCREW X X
49 100548 31 WASHER, HARDENED X X
51 100370 8 WASHER, HARDENED X X
52 100364 2 SCREW, HEXHD X X
53 100314 4 NUT, NYLOC X X
55 100225 12 CAPSCREW X X
58 100091 2 SCREW, HEXHD X X
59 100021 4 CAPSCREW, SOCHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-35
HYDRAULIC TANK FILTER ASSEMBLY

1 5

P010528 A

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-36
HYDRAULIC TANK FILTER ASSEMBLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK X X FROM VIN.1893 WAS 210367. (SB 2004/1062)
2 222389 1 ELEMENT, FILTER X X FROM VIN.1893 WAS 220735. (SB 2004/1062)
3 220738 1 FUNNEL, FILTER X X
4 140744 1 KIT, SEAL X X
5 NSI 1 SPRING X X
6 NSI 1 HEAD, FILTER X X ITEMS ADDED.
7 NSI 1 SPACER X X ITEMS ADDED.
8 NSI 1 SCREW, CAP X X ITEMS ADDED.

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-37
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X6

51
34 46
26
45 4
46 51 3
35
21 2 49 46
36 34 51
29 45
37 48 3
46
28 25
12 20 8 33
30 23
41
40 44 43 47 7
16 48 15
39 22 1
13 24 38
42
37
10 17
5
11

42 52
50
19 14
9 31
18 27
17
52
50
32
6
19

E12816502 SH1-2 C

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-38
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243365 2 HOSE X
2 243364 2 HOSE X
3 243304 1 HOSE X
4 243303 2 HOSE X
5 241232 1 HOSE X
6 241231 1 HOSE X
7 241230 1 HOSE X
8 241229 1 HOSE X
9 241228 1 HOSE X
10 241227 1 HOSE X
11 230200 1 CYL, D70, D100, 1825, RHS X
12 230182 1 CYL, D70, D100, 1825, LHS X
13 210016 2 RESERVOIR BREATHER X
14 207637 4 COVER,DUST,SEALED BEARING X
15 207252 1 HOSE PROTECT,SPIRAL GUARD X
16 206945 3 MOUNTING,RUBBER,SQUIGLY X WAS QTY 5.
17 203349 4 K-CLAMP X
18 201885 4 CLAMP, RUBBER, 2, BRAKE-BRTH X
19 200050 4 CLAMP, HOSE X
20 200038 2 NIPPLE X
21 183619 2 PIPE, BIN LIFT CYL X
22 176516 1 MTG PLT RHS, BIN PIPES X
23 176515 1 MTG PLT LHS, BIN PIPES X
24 174772 1 PIPE, HYD BRAKES, FRON X
25 174579 1 MTG PLT, BIN PIPES X
26 174578 1 PLT, COVER, BIN PIPES X
27 172816 1 PIPE, HYD BRAKES, REAR X
28 172815 2 PIPE, TIP, BIN UP AND DOWN X
29 171437 4 CLAMP, OIL PIPE X
30 161017 4 BOSS X
31 122189 1 TEE, BRANCH X
32 122157 2 CONNECT X
33 122149 2 TEE, SPEC X
34 122148 2 CONNECT, SPEC X
35 122020 2 ELBOW X
36 122015 2 CONNECT X
37 120671 4 BULKHEAD X
38 120148 1 CONNECTOR X
39 120106 1 CONNECTOR X
40 101020 4 NUT, HEX X
41 101017 4 STUD X
42 100619 8 SCREW, HEXHD X
43 100532 8 WASHER, HARDENED X
44 100887 4 CAPSCREW, SOCHD X
45 100424 8 WASHER, HARDENED X
46 100370 24 WASHER, HARDENED X
47 100322 4 NUT, HEX X
48 100316 4 NUT, NYLOC X
49 100314 8 NUT, NYLOC X
50 100310 8 NUT, NYLOC X
51 100089 16 SCREW X
52 100061 8 WASHER,FLAT X

B20D 6X4 & 6X6 SUPERTRUCK REV B


4-39
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4

55
50
29
6
37 57 7
55 52 6 2
24 5
51

41 32 42
43 51
54 57
31
52
33 28
50 14 10 31 36
23 26
47 51 9
48 19 52 18
25
16 45
46 27
43 12 44
20 4

30 54
46 57
20
35 8
1 34
22 21 13
57
11 3 54

54 17
40 38
15
39
57
56

E10813502 SH 2-2 D

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-40
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243392 1 HOSE X
2 243390 1 HOSE X
3 243389 1 HOSE X
4 243365 2 HOSE X
5 243364 2 HOSE X
6 243304 1 HOSE X
7 243303 2 HOSE X
8 241232 1 HOSE X
9 241230 1 HOSE X
10 241229 1 HOSE X
11 241228 1 HOSE X
12 241227 1 HOSE X
13 230200 1 CYLINDER X
14 230182 1 CYLINDER X
15 210751 1 VALVE, PRESSURE REDUCING X
16 210016 2 RESERVOIR BREATHER X
17 207637 4 COVER, DUST, SEALED BEARING X
18 207252 1 HOSE PROTECT, SPIRAL GUARD X
19 206945 5 MOUNTING, RUBBER, SQUIGLY X
20 203349 4 K-CLAMP, SINGLE X
21 201885 4 CLAMP, RUBBER X
22 200050 4 CLAMP, HOSE X
23 200038 2 NIPPLE X
24 183619 2 PIPE, BIN LIFT CYL X
25 176516 1 MTG PLT RHS, BIN PIPES X
26 176515 1 MTG PLT LHS, BIN PIPES X
27 174772 1 PIPE, HYD BRAKES, FRONT X
28 174579 1 MTG PLT, BIN PIPES X
29 174578 1 PLT, COVER, BIN PIPES X
30 172816 1 PIPE, HYD BRAKES,R EAR X
31 172815 2 PIPE, TIP, BIN UP AND DOWN X
32 171437 4 CLAMP, OIL PIPE X
33 161017 4 BOSS X
34 122189 1 TEE, BRANCH X
35 122157 2 CONNECT X
36 122149 2 TEE, SPEC X
37 122148 2 CONNECT, SPEC X
38 122049 1 CONNECT X
39 122028 1 ELBOW X
40 122021 1 CONNECT X
41 122020 2 ELBOW X
42 122015 2 CONNECT X
43 120671 4 BULKHEAD X
44 120148 1 CONNECTOR X
45 120106 1 CONNECTOR X
48 100619 8 SCREW, HEXHD X
49 100532 8 WASHER, HARDENED X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-41
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4

55
50
29
6
37 57 7
55 52 6 2
24 5
51

41 32 42
43 51
54 57
31
52
33 28
50 14 10 31 36
23 26
47 51 9
48 19 52 18
25
16 45
46 27
43 12 44
20 4

30 54
46 57
20
35 8
1 34
22 21 13
57
11 3 54

54 17
40 38
15
39
57
56

E10813502 SH 2-2 D

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-42
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
50 100887 8 CAPSCREW, SOCHD X
51 100424 8 WASHER, HARDENED X
52 100370 24 WASHER, HARDENED X
53 100322 4 NUT, HEX X
54 100316 4 NUT, NYLOC X
55 100314 8 NUT, NYLOC X
56 100310 10 NUT, NYLOC X
57 100089 16 SCREW X
58 100077 2 SCREW, HEXHD X
59 100061 12 WASHER, FLAT X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


4-43
TIP CYLINDER BREAKDOWN

1
6

10

4
14

18
17
19
13 22
20
21

3
11

7
16

12

15

230182 B / 230200 B
P009110

B20D 6X4 & 6X6 SUPERTRUCK REV 0

4-44
TIP CYLINDER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 230182 1 CYL, D70, LHS X X
1 230200 1 CYL, D70, RHS X X
2 181862 1 BARREL, CYL, LIFT X X
3 181863 1 ROD ASSY, CYL, LIFT X X
4 161593 1 NECKBUSH, BOLT-ON X X
5 161312 1 PISTON X X
6 150191 1 BEARING, SEALED, TIP CYL X X
7 140031 1 SEAL, PISTON X X
8 140437 1 BOOT, CYL X X
10 100455 1 NUT, LOCK X X
11 100430 1 SPLITPIN X X
12 100341 1 NUT, CASTLE X X
13 100244 11 CAPSCREW, SOCHD X X
14 206286 1 CLAMP, HOSE X X
15 206074 1 SPHERICAL BRG X X
16 140380 1 O RING X X
17 140473 1 SEAL, ROD X X
18 140613 1 SEAL, WIPER X X
19 140474 1 SEAL, ROD X X
20 140103 1 RING, ANTI-EXTRUSION X X
21 140020 1 O RING X X
22 140702 2 W/BAND, ROD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

4-45
B20D 6X4 & 6X6 SUPERTRUCK
4-46
SECTION 5 PNEUMATICS

B20D 6X4 & 6X6 SUPERTRUCK


5-1
PNEUMATIC KIT, CAB

7
6
15
4 8

3
5 13
9 1
11
2
12
10 14 7

6 4

E9836513 SH2-2 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-2
PNEUMATIC KIT, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241223 1 HOSE X X
2 241222 1 HOSE X X
3 241158 1 HOSE X X
4 241216 1 HOSE X X
5 241157 1 HOSE X X
6 241214 1 HOSE X X
7 241130 1 HOSE X X
8 210546 1 VALVE, BLOCK X X
9 210534 1 VALVE, PARK BRAKE-TEST POS X X
10 210364 1 VALVE, TIP LEVER, DETENT X X
11 207647 1 KNOB, BIN TIP X X
12 176314 1 PLT, SPREADER, BIN TIP X X
13 176313 1 PLT, SPREADER, PARK BRAKE X X
14 130029 1 PIPE, AIR LINE X X
15 100917 4 CAPSCREW, SOCHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-3
PNEUMATIC BLOCK BREAKDOWN

3
3
4 9 5
8
7 6
18 7

5
9
8 11
7
3
29
8
28
30
8 7 12

9 19 18
10
27 26 6 20
17
13
16

14

22
15

23

25
24
21

P008256C

B20D 6X4 & 6X6 SUPERTRUCK REV B

5-4
PNEUMATIC BLOCK BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210546 1 VALVE, BLOCK, IPM X X TO VIN. 2609 OPTION WITH AIRHORN
1 210927 1 VALVE, BLOCK, IPM X X FROM VIN. 2610 OPTION WITH AIRHORN (SB 2005/1046)
2 201375 1 SENDER, 0-10BAR, SWITCH O.S BAR X X
3 120490 3 FITTING, TUBE X X
4 221595 1 SCREW, PRESSURE SENDER X X
5 120352 5 ADAPTOR X X
6 120969 2 CONNECTOR X X
7 120631 5 FITTING, TUBE X X
8 140189 5 O-RING X X
9 100580 5 G-RING X X
10 210242 3 VALVE, SOLENOID, AH/TC X X
11 221592 3 CLIP SPRING X X ITEM ILLUSTRATED.
12 221593 6 SCREW, HEX X X
13 221591 6 O-RING X X
14 210243 2 VALVE, SOLENOID, PB/EB X X
15 221589 2 GASKET X X
16 221585 2 GASKET X X
17 210905 2 SOLENOID, PILOT VALVE X X
18 221586 4 SCREW X X ITEM ILLUSTRATED.
19 221587 4 CAP SCREW X X
20 221588 4 O-RING X X
21 206387 4 SWITCH, PRESSURE X X
22 221590 4 O-RING X X
23 221594 1 O-RING X X
24 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X
25 120926 1 FITTING, HOSE ADAPTOR X X ITEM ILLUSTRATED.
26 226348 1 FILTER, BRASS, 1/4 X X ITEM ADDED
27 226349 1 FILTER, BRASS, 1/8 X X ITEM ADDED
28 210242 1 VALVE, SOLENOID, AH/TC X X X OPTION WITH AIRHORN (SB 2005/1046)
OPTION WITHOUT AIRHORN (SB 2005/
29 216031 1 PLATE, Cover X X X
1046)
OPTION WITHOUT AIRHORN (SB 2005/
30 216030 1 GASKET X X X
1046)
31 263665 1 KIT, OPTION AIR HORN X X X ITEM NOT ILLUSTRATED.

B20D 6X4 & 6X6 SUPERTRUCK REV B

5-5
PNEUMATIC KIT, FRONT CHASSIS

20

19 11

15
17
22
13

1
5 24
3
3
5
6 24
9
30
26

8 2

7 21
4
36
14
18 32

32
29
31 33

10 32 34

29 12
35

17
17 23 25 E9836511 SH1-2 F
P009635 A
27
16
16
15

TD0002942

B20D 6X4 & 6X6 SUPERTRUCK REV C


5-6
PNEUMATIC KIT, FRONT CHASSIS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 262243 1 KIT, 10LT RESERVOIR X X
2 262151 1 KIT, 10LT RESERVOIR X X
3 261926 1 KIT, AIR DRYER X X
4 241451 1 HOSE X X WAS 241311.
5 241226 1 HOSE X X
6 241221 1 HOSE X X Item has been re-routed.
7 241220 1 HOSE X X
8 241219 1 HOSE X X Item has been re-routed.
9 241047 1 HOSE X X
10 210547 1 VALVE, PURGE TANK X X
11 210067 1 HORN, AIR, TWIN X X
12 208523 1 PIPE ASSY, COMPRES COOLING X X
13 203923 1 GROMMET X X
14 203663 1 HOSE,TEFLON,COMP COOLING X X
15 140193 1 O RING X X
16 121362 2 ADAPTOR X X
17 121350 3 ELBOW X X
18 121024 1 TEE, BRANCH X X
19 120970 1 CONNECTOR X X
20 120818 1 ELBOW X X
21 120804 2 ELBOW X X WAS QTY 1.
22 120680 1 CONNECTOR X X
23 120313 1 BULKHEAD X X
24 120286 1 UNION X X
25 120157 1 CONNECTOR X X
26 100706 3 SCREW, HEXHD X X
27 100588 1 G-RING X X
28 100524 1 WASHER, ALUMINIUM X X
29 100312 2 NUT, NYLOC X X
30 100148 3 WASHER, FLAT X X
31 100083 2 SCREW, HEXHD X X
32 100062 2 WASHER, FLAT X X
33 178537 2 CLAMP,TOP,COOLER ASSY X X
34 178538 2 CLAMP,BOTTOM,COOLER ASSY X X
35 218036 2 RUBBER STRIP,CLAMP X X
36 100082 4 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

5-7
REPAIR AND AIR DRIER KIT

32

25
21
14
23 22
26 24 33
16
10

10
17
18 15
19
20 10
27 27

28
30
29

31

10
12
7 4 5
12
5
1 A 3

11 5
13 12
6 8

5
12
9 5
10
12
12
5
10
2
P011014

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-8
REPAIR AND AIR DRIER KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 261926 1 KIT,AIR DRYER X X
1 220949 1 FILTER, AIR DRIER X X
2 210561 1 VALVE, UNLOADER, AIR DRYER X X
3 203895 1 RESEVOIR X X
4 200318 1 MTG, BAND X X
5 140370 6 O RING X X
6 140193 1 O RING X X
7 121365 1 ADAPTOR X X
8 121364 1 ADAPTOR X X
9 121231 1 CONNECTOR X X
10 120399 3 PLUG, BLANKING X X
11 120157 1 CONNECTOR X X
12 100590 6 G-RING X X
13 100588 1 G-RING X X

B 223714 1 KIT,REPAIR AIRDRYER UNLOADER X X


1 NSI 1 O RING X X
2 NSI 1 WASHER,COPPER X X
3 NSI 1 O RING, HEATING ELEMENT X X
4 NSI 1 WASHER, RUBBER X X
5 NSI 1 O RING X X
6 NSI 1 PLASTIC PISTON X X
7 NSI 1 O RING X X
8 NSI 1 O RING X X
9 NSI 1 SEAT, RUBBER X X
10 NSI 1 O RING X X
11 NSI 1 O RING X X
12 NSI 1 VALVE, POPPET X X
13 NSI 1 O RING X X
14 NSI 2 O RING X X
15 NSI 1 O RING X X
16 NSI 1 SPACER, RUBBER X X
17 NSI 1 O RING X X
18 NSI 1 O RING X X
19 220949 1 FILTER:AIR DRYER X X
20 210561 1 VALVE, UNLOADER, AIR DRIER X X
21 221703 1 ELEMENT,HEATING,AIR DRYER X X
22 NSI 1 SCREW X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

5-9
KIT, 10L RESEVOIRS

5
A
7 4
7
3 3
2

2 4
7
3

3
7
4
1

9
8

13

17
B 14
12 11 17
12

11
16
17
12

10

12
17 19
15 18

P011015

B20D 6X4 & 6X6 SUPERTRUCK REV 0

5-10
KIT, 10L RESEVOIRS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 262151 1 KIT, 10LT RESERVOIR X X
1 203896 1 RESEVOIR, AIR, 10L X X
2 200318 2 MTG, BAND X X
3 140370 4 O RING X X
4 121365 3 ADAPTOR X X
5 121364 1 ADAPTOR X X
7 100590 4 G-RING X X
8 100314 2 NUT,NYLOC X X
9 100370 2 WASHER,HARDENED X X

B 262243 1 KIT,PARTS,10L RESERVOIR X X


10 203896 1 RESEVOIR,AIR,10L X X
11 200318 2 MTG,BAND X X
12 140370 4 O RING X X
13 121365 1 ADAPTOR X X
14 121364 1 ADAPTOR X X
15 120399 1 PLUG,BLANKING X X
16 120166 1 VALVE,DRAIN X X
17 100590 4 G-RING X X
18 100370 2 WASHER,HARDENED X X
19 100314 2 NUT,NYLOC X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

5-11
PURGE TANK VALVE

17

9 4

10

18
11

12 5

13
16
15

15

14

P010523

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-12
PURGE TANK VALVE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210547 1 VALVE, Purge Tank X X
2 NSI 1 BODY, Valve X X
3 NSI 1 COVER, Valve X X
4 NSI 4 SCREW, Cap X X
5 NSI 1 DIAPHRAM X X
6 NSI 1 SPRING, Pressure X X
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE, Core X X
10 NSI 1 SPRING X X
11 NSI 1 CORE X X
12 NSI 1 O-RING X X
13 NSI 1 CLIP, Spring X X
14 121086 1 ADAPTOR X X
15 140462 2 WASHER, Dowty X X
16 121045 1 ADAPTOR X X
17 140628 1 KIT, Seal X X
18 201529 1 PLUG, Connecting X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-13
PNEUMATIC KIT, REAR CHASSIS

E9836512 SH1-2 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


5-14
PNEUMATIC KIT, REAR CHASSIS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 120969 1 CONNECTOR X X
2 241206 1 HOSE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

5-15
B20D 6X4 & 6X6 SUPERTRUCK
5-16
SECTION 6 ELECTRICAL

B20D 6X4 & 6X6 SUPERTRUCK


6-1
ELECTRICAL CAB KIT

X144
X143
X142
X141
X140
X139
X138
X137

RIGHT SPEAKER
ROTATING BEACON
RADIO SUPPLY

ARTIC REVERSE
LIGHT

28

ROOF SPARE
LEFT SPEAKER
2 WAY RADIO

44 24
CONNECTS TO:
ENGINE HARNESS
218531
6
CONNECTS TO:
35
POWER HARNESS
218533

CONNECTS TO:
ZF TRANSMISSION
206337

CONNECTS TO: DIAGNOSTIC


ARTIC HARNESS PLUG
218535

2
40

E13813523 SH1 B

68

TD0000022 A

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-2
ELECTRICAL CAB KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 263441 1 KIT,WIPER,D0GA,D# X X WAS 260500.
6 218522 1 HARNESS, CAB X X ITEM REVISED
24 207028 1 RESISTOR X X
28 206940 2 LIGHT, INTERIOR LIGHT X X
35 206336 1 HARNESS, ZF TRANSMISSION, CAB X X
40 203975 1 PROTECTOR, HOSE STRAP X X
44 202691 1 SOCKET, 12V ACCESSORY X X
68 100866 1 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-3
ELECTRICAL CAB KIT AND RELATED ITEMS

79
FOR DETAIL ON FUSES,
RESISTORS PLEASE READ
86 81
IN CONJUNCTION WITH 218756 46 85 88
88 8
46 59
47
53 88
78
86
47 69
26 45
41 DETAIL B DETAIL C
45
64 46
11 87
73
49 85

88
DETAIL N DETAIL A
DETAIL B
31

DETAIL G

DETAIL L/M

DETAIL N

38
87 DETAIL G
83
72
DETAIL K 75
DETAIL J DETAIL J
67 DETAIL K
DETAIL C

DETAIL H DETAIL D

DETAIL E

DETAIL F
85 CAB HARNESS
88 87
51 73

9 36
78 DETAIL A

88 56 7
86
65
DETAIL E
88 37
85
DETAIL M
DETAIL L

73 85
87 88
61
71 1
74 88
62 85 78
52 63 88
39
DETAIL H
66
DETAIL D
77
DETAIL F
E13813523 SH2 B

TD0000023 A

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-4
ELECTRICAL CAB KIT AND RELATED ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221726 1 ELECTRONICS, KSA FLAME START X X
7 218013 1 E-MODULE, MDU X X
8 218012 1 E-MODULE, CCU X X
9 217551 1 E-MODULE, BAT BALANCER X X WAS 208995.
11 208158 1 COVER, PLUG, COLUMN SWITCH X X
26 206947 1 SWITCH, STEERING COLUMN, MULTI X X
31 206622 1 BUZZER, DUAL X X
36 206306 1 NUT, IGNITION SW MTG X X
37 206258 1 SWITCH, IGNITION DEERE X X
38 206070 1 THROTTLE, FOOT ACTUATOR, PWM X X
39 206065 1 E-MODULE, ADM, DEFAULT PROGRAM X X
41 203830 1 CIRCUIT BREAKER X X
45 201469 2 CIRCUIT BREAKER X X
46 201468 3 CIRCUIT BREAKER X X
47 201374 3 CIRCUIT BREAKER X X
49 200871 3 CABLE TIE X X
51 186163 1 TRAY, ELEC, BB & MM X X
52 186147 1 MTG. PLT. FLOOR TRAY ELEC X X
53 186107 1 PANEL, CIRCUIT BREAKER X X
56 176434 1 WASHER, IGNITION X X
59 176094 1 TRAY. ELEC. CCU. CAB X X
61 176092 1 TRAY.ELEC.ADM FR X X
62 173493 1 PLATE, LOCATING, 9P DEUTSCH X X
63 173488 1 ASSY, TAG, LOCK, 9P DEUTSCH X X
64 161081 1 SLEEVE, 4%%D, STEERING COLUMN X X
65 101997 4 CAPSCREW, SOCHD X X
66 101309 2 WASHER, FENDER X X
67 101216 2 WASHER, SERRATED X X
69 100841 18 SCREW X X
71 100835 6 CAPSCREW X X
72 100762 3 BOLT, HEXHD X X
73 100731 13 SCREW X X
74 100615 10 WASHER, FLAT X X
75 100370 6 WASHER, HARDENED X X
77 100312 2 NUT, NYLOC X X
78 100310 15 NUT, NYLOC X X
79 100309 20 NUT, NYLOC X X
81 100176 4 SCREW, HEXHD X X
83 100085 1 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 52
87 100062 18 WASHER, FLAT X X
88 100061 25 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-5
ELECTRICAL CAB KIT AND RELATED ITEMS

25
32
32 33
4
15 32
48
82 DETAIL R 33
75 32
DETAIL S
22
29
58
DETAIL Q
DETAIL Q
75
76
DETAIL O
10
42 DETAIL R
DETAIL S

DETAIL T

55 DETAIL Y
DETAIL O
43 DETAIL W

DETAIL Y

14 12
CAB HARNESS CONT.
30
20 27 42

18 30 42
DETAIL O

27
3
12
13

19
71
18 74
DETAIL T
21
74
3 78
16
50
17
E13813523 SH3 B
DETAIL W

TD0000024 A

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-6
ELECTRICAL CAB KIT AND RELATED ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 262057 1 KIT, SWITCHES, DASH X X
4 218912 1 LIGHT, BEACON, XENON, AMBER X X FROM VIN. 1595 WAS 206938. (SB 2004/1040)
10 208172 1 HARNESS, BEACON LIGHT EXT X X
12 207662 2 CONDUIT, 670MM X X
13 207454 1 CONDUIT, 584MM X X
14 207453 1 CONDUIT, 670MM X X
15 207450 1 RESISTOR X X
16 207446 1 SWITCH, MIR DEFROST, COMPLETE X X
17 207439 1 SWITCH, F/BEACON LIGHT,COMPLETE X X
18 207403 2 MIRROR, MANUAL X X
19 207402 1 MIRROR, ELEC.LHS X X
20 207401 1 MIRROR, ELEC.RHS X X
21 207176 1 PANEL, CONTROL, HVAC X X
22 207118 1 FUSE, 15AMP, BLADE TYPE X X
25 207027 6 DIODE, 3A, SPADE TERMINAL X X
27 206945 48 MOUNTING, RUBBER, SQUIGLY X X
29 206939 1 MOUNTING PIPE, XENON BEACON X X
30 206708 2 CONNECTOR, 6 WAY DEUTSCH, MALE X X
32 206350 10 FUSE, 10AMP, BLADE TYPE X X QTY WAS 9.
33 206349 3 FUSE, 5AMP, BLADE TYPE X X QTY WAS 4.
42 203264 5 GROMMET, BLANK X X
43 202729 1 CIGARETTE LIGHTER 12V X X
48 201311 18 CHANGE OVER RELAY 24V X X
50 191035 1 SWITCH, ELEC MIRRORS X X WAS 207031.
55 176435 1 WASHER, CIG LIGHTER X X
58 176111 1 BRACKET, FLASHING BEACON X X
71 100835 6 CAPSCREW X X
74 100615 10 WASHER, FLAT X X
75 100370 6 WASHER, FENDER X X
76 100314 2 NUT, NYLOC X X
78 100310 15 NUT, NYLOC CLASS X X
82 100086 2 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 52

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-7
ELECTRICAL CAB KIT, INTERNAL TRANS. HARNESS

54

23

34

57
87
84
35

TRANSMISSION HARNESS

80

86

85 60

88

86 70
79

E13813523 SH4 B

88
78
TD0000025 A

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-8
ELECTRICAL CAB KIT, INTERNAL TRANS. HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 218710 1 E-MODULE, TCU X X
23 207053 1 LEVER, ZF RETARDER X X
34 206345 1 SELECTOR, SHIFT X X
35 206336 1 HARNESS, ZF TRANSMISSION X X
54 176500 1 WASHER, RETARD LEVER X X
57 176315 1 PLT, SPREADER, GEAR LEVER X X
60 176093 1 TRAY.ELEC, TRANS CONTROL X X
70 100836 2 CAPSCREW, BUT, SOCHD X X
78 100310 15 NUT, NYLOC X X
79 100309 20 NUT, NYLOC X X
80 100189 2 SCREW, HEXHD X X
84 100083 2 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 44
87 100062 18 WASHER, FLAT X X
88 100061 25 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-9
DASH SWITCHES

2 6

DETAIL A

DETAIL B

DETAIL A DETAIL B

DETAIL D

DETAIL C

3 4

5
12 11 7

10 8
9

P011034
DETAIL C
DETAIL D

TD0001918

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-10
DASH SWITCHES

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 262057 1 KIT, SWITCHES, DASH X X
1 207654 1 SWITCH, HEAD LIGHTS, COMPLETE X X
2 207653 1 SWITCH, AIR CON, COMPLETE X X
3 207652 1 SWITCH, INT LIGHT, COMPLETE X X
4 207651 1 SWITCH, HAZARDS, COMPLETE X X
5 207645 1 SWITCH, DIFF LOCK, COMPLETE X X
6 207644 1 SWITCH, RECIRC, COMPLETE X X
7 207643 1 SWITCH, RANGE HOLD, COMPLETE X X
8 204069 4 FRAME, SWITCH, 1 POS, SWF X X
9 202423 8 INSERT, BLANK SWITCH X X
10 202410 3 FRAME, SWITCHES, 3 POS X X
11 207446 1 SWITCH, ELEC. MIRRORS X X ITEM ADDED.
12 207439 1 SWITCH, F/BEACON LIGHT, COMPLETE X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-11
WINDOW WIPER AND WASHER KIT

TO VIN. 2195
A

3
6

19

20 9

15
13 14
12

11 18

10 17
16
12
11
10

8 To Washer Bottle

P008488 A

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-12
WINDOW WIPER AND WASHER KIT

TO VIN. 2195
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 260500 1 KIT, WIPER SYSTEM X X
2 206331 1 BLADE, WIPER, 600MM X X
3 NSI 1 NUT X X
4 NSI 1 SCREW X X
5 NSI 1 RETAINER X X
6 206195 1 NOZZLE, 3 WAY, WASHER SYSTEM X X
7 207195 1 PIPE, WINDOW WASHER KIT X X
8 210529 1 VALVE, NON RETURN X X
9 206329 1 MOTOR, WIPER, 24V, 75DEG X X
10 NSI 2 NUT X X
11 NSI 2 WASHER, FLAT X X
12 NSI 2 CAP, SEALING X X
13 NSI 1 NUT X X
14 NSI 1 WASHER X X
15 NSI 1 WASHER, RUBBER X X
16 NSI 1 NUT X X
17 NSI 1 WASHER X X
18 NSI 1 WASHER, RUBBER X X
19 206330 1 ARM, WIPER, 750MM, PANTOGRAPH X X
20 206198 3 CLIPS, LARGE, WASHER SYSTEM X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-13
WINDOW WIPER AND WASHER KIT

FROM VIN. 2196

263441

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-14
WINDOW WIPER AND WASHER KIT

FROM VIN. 2196


I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 217619 1 ARM, WIPER, 750MM, PANTOGRAPH X X
2 217618 1 BLADE, WIPER, 600MM, DOGA X X
3 210896 1 MOTOR, WIPER, 24V, 75 DEG, DOGA X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-15
ELECTRICAL OPTIONS

16

10
11
18
15
11
17
11
15

19

13
9 12
11
10
15 3
11
12 2
14
8

P011035
20

TD0001919

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-16
ELECTRICAL OPTIONS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 176111 2 BRACKET, ANTENNA, 2WAY RADIO X X
2 207638 2 HARNESS, WORK LIGHTS X X
3 207030 2 LIGHT, WORK LIGHT, 2WAY DEUTSCH X X
8 200448 1 HORN X X
9 176569 1 MTG, HOOTER, FRONT X X
10 100731 2 SCREW X X
11 100548 8 WASHER, HARDENED X X
12 100370 2 WASHER, HARDENED X X
13 100364 1 SCREW, HEXHD X X
14 100314 1 NUT,NYLOC X X
15 100312 3 NUT,NYLOC X X
16 207033 1 LIGHT, REVERSE FLOODLIGHT X X
17 207964 1 BKT, MOUNT, LIGHT, REVERSE X X
18 100082 1 SCREW X X
19 207831 2 COVER, HEAD LIGHTS, GRILL X X
20 207427 1 SWITCH, WORKLIGHT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-17
ELECTRICAL FRONT CHASSIS KIT

11
3 10
31

TD0000026

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-18
ELECTRICAL FRONT CHASSIS KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 218972 1 HARNESS, FUEL SENDER PIGTAIL X X FROM VIN. 1524 (SB 2004/1030)
9 218535 1 HARNESS, ARTIC X X
10 218533 1 HARNESS,POWER X X
11 218531 1 HARNESS,ENGINE X X
31 206337 1 HARNESS, ZF TRANSM, ARTIC X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-19
ENGINE HARNESS & MISC. ITEMS

57
61

66
17
48
52

50 29 36
12
DETAIL D

15
11
DETAIL A
DETAIL B
21
54

46 DETAIL G

4 DETAIL A

42
DETAIL D

DETAIL C

DETAIL E
DETAIL F

ENGINE HARNESS DETAIL F

CONTINUED 16

28
67
61 74
69 20
74 DETAIL C
63
47

DETAIL G
7 30
DETAIL B

DETAIL E

TD0000027

B20D 6X4 & 6X6 SUPERTRUCK REV C


6-20
ENGINE HARNESS & MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910210 1 GROMMET STRIP X X
4 218909 1 LIGHT,INDICATOR, HELLA,SIDE-IND X X
5 218909 1 LIGHT,INDICATOR, HELLA,SIDE-IND X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
7 217899 1 SWITCH, LOW LEVEL COOLANT X X FROM VIN. 2730 WAS 218693 (SB 2005/1066)
11 218531 1 HARNESS,ENGINE X X FROM VIN. 1524 WAS 208949 (SB 2004/1030)
12 218283 2 COVER, DUST, HEADLAMP X X
15 218241 1 HEADLAMP, COMBO, RHS, HELLA X X
16 218240 1 HEADLAMP, COMBO, LHS, HELLA X X
17 218074 2 GROMMET X X
20 208080 2 SOLENOID, CONT.DUTY UL-MARINE X X FROM VIN. 1723 WAS QTY 1. (SB 2004/1048)
21 207832 2 COVER, HEAD LIGHTS, FRAME X X
28 207020 1 WASHER BOTTLE/PUMP X X
29 206945 65 MOUNTING, RUBBER, SQUIGLY X X
30 206703 1 CONNECTOR X X
36 200653 79 CABLE TIE X X
42 176428 1 BKT, ELEC, F/CHASSIS X X
46 176249 1 PLT, MTG, ELECTRICAL, HARNESS X X
47 176084 1 CLAMP,WASHER BOTTLE,CAB X X
48 174737 2 PLT,PIVOT RETAINER, HEADLIGHT X X
50 101997 9 CAPSCREW, SOCHD X X
52 101216 4 WASHER, SERRATED X X
54 100953 4 CAPSCREW, SOCHD X X
57 100733 1 SCREW, HEXHD X X
61 100370 6 WASHER, HARDENED X X
63 100310 6 NUT, NYLOC X X FROM VIN. 1723 WAS QTY 4. (SB 2004/1048)
66 100208 2 CAPSCREW, SOCHD X X
67 100193 4 SCREW, HEXHD X X
69 100086 2 SCREW, HEXHD X X
74 100061 12 WASHER, FLAT X X FROM VIN. 1723 WAS QTY 8. (SB 2004/1048)

B20D 6X4 & 6X6 SUPERTRUCK REV C


6-21
POWER HARNESS, BATTERY CABLES & MISC. ITEMS

10
DETAIL C

43
59
61 65
52 70
DETAIL A

36
DETAIL C 29

DETAIL D

62
59 32

8
DETAIL B
POWER HARNESS
& BATTERY CABLES

58
73
DETAIL D
68
72

23 34 71
72 74
64
24
33
74 67
63
74
37 18
25 38
23
20
45 74
27 63
24 DETAIL B

26 62
49
51

53
35

DETAIL A

TD0000028

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-22
POWER HARNESS, BATTERY CABLES & MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
6 218777 1 CABLE, EARTH X X
8 218558 1 SWITCH, ISOLATOR, DOUBLE POLE X X FROM VIN. 1524 WAS 205174 (SB 2004/1030)
10 218533 1 HARNESS, POWER X X FROM VIN. 1524 WAS 207060 (SB 2004/1030)
18 217452 1 HARNESS,IGN SOL X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
20 208080 2 SOLENOID, CONT.DUTY UL-MARINE X X
23 207068 1 CABLE, BATTERY X X
24 207066 1 CABLE, BATTERY X X
25 207064 1 CABLE, BATTERY X X
26 207062 1 CABLE, BATTERY X X
27 207039 1 CABLE, BATTERY X X
29 206945 65 MOUNTING, RUBBER, SQUIGLY X X
32 206291 1 GROMMET X X
33 205259 1 CIRCUIT BREAKER X X
34 203830 2 CIRCUIT BREAKER X X
35 200865 2 BATTERY X X
36 200653 79 CABLE TIE X X
37 200204 4 TERMINAL, NUT X X
38 186845 1 HOUSING, CB'S & SOLENOIDS X X WAS 186054.
43 176399 2 PLT, BATT CABLE MTG X X
45 176324 1 CLAMP, BATT, SHORT X X
49 170111 1 CLAMP, HOLDOWN X X
51 101309 4 WASHER, FENDER X X
52 101216 4 WASHER, SERRATED X X
53 101211 4 JBOLT X X
58 100731 5 SCREW X X
59 100548 8 WASHER, HARDENED X X
61 100370 6 WASHER, HARDENED X X
62 100312 6 NUT, NYLOC X X
63 100310 6 NUT, NYLOC X X
64 100309 4 NUT, NYLOC X X
65 100238 4 SCREW, HEXHD X X
67 100193 4 SCREW, HEXHD X X
68 100189 4 SCREW, HEXHD X X
70 100085 3 SCREW X X
71 100080 2 BOLT X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
72 100063 13 WASHER, HARDENED X X
73 100062 3 WASHER, FLAT X X
74 100061 12 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV A

6-23
TRANSMISSION, ARTIC & FUEL SENDER HARNESSES

58

73

70
41 9 61
50

72 52

DETAIL B
40
DETAIL C
19

39

2
DETAIL C

3
29
55
56
9
DETAIL A 9
22
60

31

14
DETAIL B
36 13

DETAIL A

44

TRANSMISSION, ARTIC
& FUEL SENDER HARNESSES

TD0000029

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-24
TRANSMISSION, ARTIC & FUEL SENDER HARNESSES

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 220396 1 GASKET, FUEL SENDER X X
3 218972 1 HARNESS, FUEL SENDER PIGTAIL X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
9 218535 1 HARNESS,ARTIC,D#,SMALL,OCT03 X X FROM VIN. 1524 WAS 208950 (SB 2004/1030)
13 218282 1 SWITCH,PRESSURE,5BAR,S/POINT X X FROM VIN. 1524 WAS 208886 (SB 2004/1030)
14 218281 1 SWITCH,PRESSURE,123BAR S/POINT X X FROM VIN. 1524 WAS 208887 (SB 2004/1030)
19 208263 1 SENDER,TUBULAR 913 LONG,FUEL X X
22 207390 1 SENDER, TEMP, 120DEG, M14X1.5 X X
29 206945 65 MOUNTING,RUBBER,SQUIGLY D# X X
31 206337 1 HARNESS,ZF TRANSM,ARTIC,D# X X
36 200653 79 CABLE TIE, 365 X 7.8MM X X
39 178171 1 FUEL SENDER TUBE SPACER X X
40 178170 2 FUEL SENDER COVER SPACER X X
41 176737 1 COVER,FUEL SENDER UNIT,B20D X X
44 176398 2 PLT,HARNESS MTG,ZF6HP592,B30D X X
50 101997 9 CAPSCREW,SOCHD 12.9,M5X30 X X
52 101216 4 WASHER, SERRATED, M10 X X
55 100879 1 SCREW,SLT CHEESEHD,4.6 ZN X X
56 100812 1 WASHER, M5X10X1 X X
58 100731 5 SCREW,M 8X 25 X X
60 100530 1 WASHER,COPPER,14MM X X
61 100370 6 WASHER,HARDENED,11X20X2.5 SZ X X
70 100085 3 SCREW, M10X20 X X
72 100063 13 WASHER,HARDENED,M 5 X X
73 100062 3 WASHER,FLAT,8.4X17X1.6 X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-25
REAR CHASSIS HARNESS & MISC. ITEMS

22
30
11
13

8 22
39
38
14
2
40 12 33
44 2
REVERSE LIGHTS & BRACKET 10 32
16
BIN UP SENSOR

38
34
47
18 42
19
42
23 45
6 1
3
15 20
CAN TERMINATOR & BLANKING CONNECTORS
17

7
7

28
26

31
5 35
27 37
37 24
43 21
9 24
46 NUMBER PLATE LIGHT

49
29
25
4

41

36
E13813522 E
BACK-UP ALARM & BIN-UP SWITCH 44
48

TD0001920

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-26
REAR CHASSIS HARNESS & MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 223244 2 O-RING, 17 X 2 X X
3 218735 1 CONNECTOR,12WAY,DEUTSCH,M,BLNK X X
4 218557 1 SWITCH,BIN UP/DOWN,OMRON X X FROM VIN. 1524 WAS 206078 (SB 2004/1030)
5 218537 1 HARNESS,REAR,D#,B20D,OCT03 X X FROM VIN. 1524 WAS 208952 (SB 2004/1030)
6 218457 1 CONNECTOR,8WAY,DEUTSCH,M,BLNK> X X
7 217706 2 CONNECTOR,4 WAY DEUTSCH,M,BLNK X X
8 208905 2 LAMP, REVERSE, 24V, COMPLETE X X
9 207975 1 ALARM,BACK UP-PRECO 112DB X X
10 207445 1 E-CLIP, DIN6799 Z X X
11 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
12 207289 1 O-RING, ODIAM=10, IDIAM=6MM X X
13 207281 1 SHAFT, POSITION SENSOR ARM X X
14 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
15 207028 1 RESISTOR, 120OHM, 0.5W, POTTED X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY, X X
17 206945 10 MOUNTING,RUBBER,SQUIGLY D# X X
18 204309 2 LAMP,AMBER,LED,INDICATOR,REAR X X
19 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X X
20 203215 2 GROMMET,15,5X25X10 X X
21 202936 1 BULB,24V,5W,FESTOON,36MM LONG X X
22 200779 2 TIE ROD END,6MM X X
23 200653 26 CABLE TIE, 365 X 7.8MM X X
24 200370 1 LIGHT,NUMBER PLATE,SABS-E MARK X X
25 190685 1 ISOLATOR, VIBRATION, RUBBER X X
26 186607 1 PLT,R/CHASSIS,ELEC MTG,B20D,M X X FROM VIN. 1524 WAS 174771 (SB 2004/1030)
27 186606 1 PLT,R/CHASSIS,ELEC MTG,B20D,F X X FROM VIN. 1524 WAS 174771 (SB 2004/1030)
28 186222 1 PLT,BIN SWITCH MTG,D#,ST,REAR> X X
29 186219 1 BKT,BIN TIP SWITCH,SMALL X X FROM VIN. 1524 WAS 178735 (SB 2004/1030)
30 176779 1 MTG. PLT,REV LIGHT,B20D X X
31 176415 4 PLT,TWO HOLE WASHER,B30D X X
32 176109 1 PLATE,ROT SENSOR MTG,B30D X X
33 176107 1 PLATE,ROT SENSOR COVER,B30D X X
34 100949 2 SCREW: M5X60 X X
35 100929 2 SCREW,SLT.CHEESEHD BRASS X X
36 100868 2 WASHER,10X20X6,PROFILED,YZ X X
37 100838 4 WASHER,FLAT,4.3X9X0.8,SSDIN125 X X
38 100812 4 WASHER, M5X10X1 X X
39 100811 2 NUT,NYLOC S/STEEL: M5 X X
40 100733 2 SCREW, HEXHD 10.9 M10X 25 X X
41 100574 2 SCREW,HEXHD 8.8 DIN933 YZ X X
42 100548 6 WASHER,HARDENED,834X17X1.6 SZ X X
43 100403 2 NUT,NYLOC M4 X X
44 100370 4 WASHER,HARDENED,11X20X2.5 SZ X X
45 100312 3 NUT,NYLOC,M8 X X
46 100309 2 NUT,NYLOC, M5 X X
47 100198 3 SCREW, HEXHD 8.8 DIN933 YZ X X
48 100094 2 BOLT,HEXHD 8.8,M10X120 X X
49 100063 2 WASHER,HARDENED,M 5 X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-27
LIGHT BREAKDOWNS

1 4 4

11
5,6

12

13

11

7,8 12

13

9,10

P008253A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

6-28
LIGHT BREAKDOWNS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207030 2 LIGHT, Work Light, 2-WAY DEUTSCH X X
2 207033 1 LIGHT, Reverse Floodlight X X
3 202933 6 BULB, 24V 70W H3 PK22S (PIGTAIL) X X
4 206703 4 CONNECTOR, 2-Way DEUTSCH, Male X X
5 206340 1 HEADLAMP, Combo, LHS, MKI X X
6 206341 1 HEADLAMP, Combo, RHS, MKI X X
7 218240 1 HEADLAMP, Combo, LHS, HELLA, MKII X X
8 218241 1 HEADLAMP, Combo, RHS, HELLA, MKII X X
9 226126 1 LENS, Headlamp, Combo, LHS, HELLA X X
10 226127 1 LENS, Headlamp, Combo, RHS, HELLA X X
11 202934 2 BULB, 24V 75/70W H4 P43T HDLT X X
12 200200 2 BULB, 24V. 2W X X
13 204710 2 BULB, Heavy Duty 24V/22W/BA15S X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

6-29
ELEC. CONNECTORS - CAB HARNESS

1 2 3

4 5 6

7 8
9

10 11 12

13 14 15

TD 0000954

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-30
ELEC. CONNECTORS - CAB HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206719 1 HD DEUTSCH, 9 WAY, RECEPTACLE, PINS X X X1A
2 206716 1 HD DEUTSCH, 23 WAY, RECEPTACLE, PINS X X X2A
3 206717 1 HD DEUTSCH, 31 WAY, RECEPTACLE, PINS X X X3A
4 206714 1 HD DEUTSCH, 21 WAY, RECEPTACLE, PINS X X X4A
HD DEUTSCH, 31 WAY, RECEPTACLE, X7A
5 207473 1 SOCKET
X X
6 207483 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X5
7 207481 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X6A
8 207482 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X6B
9 207502 4 AMP, 21 WAY, PLUG, SOCKETS X X X8, X12, X13, X14
10 207501 2 AMP, 18 WAY, PLUG, SOCKETS X X X9, X15
11 207500 2 AMP, 15 WAY, PLUG, SOCKETS X X X10, X16
12 207499 1 AMP, 12 WAY, PLUG, SOCKETS X X X11
13 207479 1 DELPHI PACKARD, 10 WAY, PLUG, SOCKET X X X37
X17, X19, X32, X33, X34, X79, X115,
14 206707 10 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X
X116, X117, X229
15 206706 3 DT DEUTSCH, 4 WAY, RECEPTACLE, PINS X X X18, X23, X25,

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-31
ELEC. CONNECTORS -CAB HARNESS

16 17 18

19 20 21

22 23 24

25 27 28

29 30 31

TD 0000955

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-32
ELEC. CONNECTORS - CAB HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
16 207478 1 DELPHI PACKARD, 6 WAY, PLUG, SOCK. X X X38
17 206690 4 DT DEUTSCH, 3 WAY, PLUG, SOCKETS X X X60, X61, X74, X322
18 207503 1 HD 10 DEUTSCH, 9 WAY, PLUG, SOCKETS X X X62
19 206709 7 DT DEUTSCH, 6 WAY, PLUG, SOCKETS X X X20A, X21, X54, X64, X67, X68, X334
20 207274 2 DT DEUTSCH, 12 WAY, PLUG, SOCKETS X X X31, X59
X36, X51, X52, X56, X65, X66, X69,
21 206704 16 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X X70A, X71A, X72, X73, X75, X78, X113,
X114, X118
22 207498 1 AMP, 9 WAY, RECEPTACLE, PINS X X X28
23 206729 1 DELPHI PACKARD, 6 WAY, PLUG, SOCK. X X X27
24 206724 1 BOSCH, 8 WAY, PLUG, SOCKETS X X X29
25 206722 1 BOSCH, 4 WAY, PLUG, SOCKETS X X X30
27 207829 1 HELLERMAN TYTON, BOOTLACE TERM. X X X63A
28 207828 2 EYE TERMINAL, 21MM X X X35, X63B
29 206708 2 DT DEUTSCH, 6 WAY, RECEPTACLE, PINS X X X22, X24
30 206712 1 DT DEUTSCH, 8 WAY, PLUG, SOCKETS X X X39A
31 201529 7 90 DEG DIN,3 WAY, FLUSH, SOCKETS X X X41, X42, X43, X44, X47, X49, X50

B20D 6X4 & 6X6 SUPERTRUCK REV B

6-33
ELEC. CONNECTORS - CAB HARNESS

32 33 34

35 36 37

38 39 40

41 42 43

46

44 45

TD 0000957

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-34
ELEC. CONNECTORS - CAB HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
32 207504 2 SMALL 90 DEG DIN, 3 WAY, FLUSH, SOCK. X X X46, X48,
33 206778 4 BOSCH, 1 WAY, PLUG, SOCKETS X X X76A, X76B, X77A, X77B
X80, X82, X84, X86, X88, X90, X92, X94,
34 206730 15 SWF, 8 WAY, PLUG, SOCKETS X X
X96, X98, X100, X102, X104, X106, X108
X81, X83, X85, X87, X89, X91, X93, X95,
35 206731 15 SWF, 2 WAY, PLUG, SOCKETS X X
X97, X99, X101, X103, X105, X107, X109
36 208041 2 GROTE & HARTMANN, 1 WAY, PUSH-ON X X X53A, X53B
37 207797 6 MTA, 4 WAY RELAY BOX X X X137, X140, X141, X142, X143, X144
38 207798 2 MTA, 16 WAY UNIVAL HOLDER X X X138, X139
X45A, X119, X121, X123, X125, X127,
39 218950 9 GROTE & HARTMANN, 4MM LUG X X
X129, X133B, X135
40 218955 1 GROTE & HARTMANN, 6MM LUG X X X45B
41 206735 1 UTILUX, 2 WAY, PLUG, SOCKETS X X X57
42 218964 2 GROTE & HARTMANN, 10MM LUG X X X110, X111
43 218963 1 GROTE & HARTMANN, 10MM LUG X X X112
44 218954 2 GROTE & HARTMANN, 5MM LUG X X X120A, X124A
X120B, X122, X124B, X126A, X126B,
X128A, X128B, X130A, X130B, X131,
45 218951 16 GROTE & HARTMANN, 4MM LUG X X
X132A, X132B, X133A, X134A, X134B,
X136
46 218779 1 HD DEUTSCH, 21 WAY, PLUG, SOCKETS X X X58

B20D 6X4 & 6X6 SUPERTRUCK REV B


6-35
ELEC. CONNECTORS - ARTIC HARNESS

1 2 3
3
1 2
4

4 5 6

5 9
7 8

7 8 9

10 11
12 13

10 12
11

15 14

14 16
13 15

P008302

P009531 B

B20D 6X4 & 6X6 SUPERTRUCK REV A

6-36
ELEC. CONNECTORS - ARTIC HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206707 1 PLUG, SOCKETS X X X156A
2 206704 2 PLUG, SOCKETS X X X230A, X355B
3 218308 2 CONNECTOR X X X149, X150
4 208580 2 CONNECTOR X X X151, X152
5 218950 1 LUG X X X153A
7 218952 1 LUG X X X154A
8 218955 2 LUG X X X154B, X153B
9 218963 1 LUG X X X155
10 218903 1 PLUG, SOCKETS X X X2B
11 218779 1 PLUG, SOCKETS X X X4B
12 206712 1 PLUG, SOCKETS X X X146A
13 206711 1 RECEPTACLE, PINS X X X146B
14 206706 1 RECEPTACLE, PINS X X X156B
15 206717 1 RECEPTACLE, PINS X X X157A
16 206703 1 RECEPTACLE, PINS X X X230B

B20D 6X4 & 6X6 SUPERTRUCK REV A

6-37
ELEC. CONNECTORS - REAR HARNESS

1 3
2

4
5 6

7
9

10
11

P009532 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

6-38
ELEC. CONNECTORS - REAR HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207524 1 PLUG, PINS X X X169
2 208041 2 BARE PUSH ON TERMINAL X X X232A, X232B
3 207274 1 PLUG, SOCKETS X X X161
4 206712 1 PLUG, SOCKETS X X X159A
5 206690 3 PLUG, SOCKETS X X X160, X166, X171
6 206707 3 PLUG, SOCKETS X X X162, X163, X164
7 206704 4 PLUG, SOCKETS X X X165, X167, X168, X172
8 202557 1 PLUG, SOCKETS X X X147
9 218950 2 LUG X X X170A, X170B
10 218780 1 PLUG, SOCKETS X X X157B
11 206711 1 RECEPTACLE, PINS X X X159B

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-39
ELEC. CONNECTORS - ENGINE POWER HARNESS

1 2

4 5 6

7 8 9

12

10 11

13

P009533 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-40
ELEC. CONNECTORS - ENGINE POWER HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 202557 1 PLUG, SOCKETS X X X173
2 207475 1 PLUG, SOCKETS X X X174
3 218952 1 LUG X X X175
4 218963 3 LUG X X X176, X177, X327
5 218961 1 LUG X X X178
6 218951 1 LUG X X X179
7 218957 2 LUG X X X180, X181
8 218950 2 LUG X X X182, X183
9 218959 2 LUG X X X185A, X186A
10 218958 2 LUG X X X185B, X186B
11 218962 2 LUG X X X328A, X328B
12 218902 1 PLUG, SOCKETS X X X1B
13 206704 1 PLUG, SOCKETS X X X326

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-41
ELEC. CONNECTORS - ENGINE HARNESS

4
1 2 3

8
5 6 7

9 11 12
10

13 14 15
16

19
17 18

22
20 21

P009534 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-42
ELEC. CONNECTORS - ENGINE HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206690 1 PLUG, SOCKETS X X X190
2 206735 1 PLUG, SOCKETS X X X191
3 206704 4 PLUG, SOCKETS X X X193A, X231, X381A, X382A
4 202916 1 PLUG, SOCKETS X X X195
5 201529 1 FLUSH, SOCKETS X X X196
6 207477 1 PLUG, SOCKETS X X X200
7 206778 5 PLUG, SOCKETS X X X203, X210A, X210B, X212A, X212B
8 218464 1 PLUG, SOCKETS X X X192
9 218953 1 LUG X X X194A
10 218955 2 LUG X X X194B, X201
11 218737 1 SOCKET, AMP X X X197
12 218963 2 LUG X X X198, X199
13 218965 1 LUG X X X202
14 218964 1 LUG X X X204
15 218950 4 LUG X X X206, X211A, X211B, X321
16 218958 2 LUG X X X222, X223
17 218952 2 LUG X X X224, X225
18 218962 1 LUG X X X384
19 218780 1 PLUG, SOCKETS X X X3B
20 206703 4 RECEPTACLE, PINS X X X193B, X355A, X381B, X382B
21 206709 1 PLUG, SOCKETS X X X380A
22 206708 1 RECEPTACLE, PINS X X X380B

B20D 6X4 & 6X6 SUPERTRUCK REV A


6-43
ELEC. CONNECTORS - ENGINE HARNESS

1 2

P009535 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

6-44
ELEC. CONNECTORS - ENGINE HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208041 4 PUSH ON TERMINAL X X X207A, X207B, X214A, X214B
2 206777 2 PLUG, SOCKETS X X X209, X213

B20D 6X4 & 6X6 SUPERTRUCK REV 0


6-45
B20D 6X4 & 6X6 SUPERTRUCK
6-46
SECTION 7 FRAME & BODY

B20D 6X4 & 6X6 SUPERTRUCK


7-1
CAB ASSEMBLY

P008342

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-2
CAB ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263111 1 KIT, CAB, COMPLETE, OBW X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-3
CAB SHELL AND RELATED ITEMS

17 10
18
11
19
18
12 19 10
9
18
20 11

25 15
20 9
7 26 16
9 14
20

18 17
13
24 20 9
9 24
7
20
20 9

10
7 11
11 28
10
27 9
24
10 5
24

3 24
11 2
21

TD 0001260

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-4
CAB SHELL AND RELATED ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 207871 1 ROOF, CAB, YELLOW X X
3 207799 1 SEAL, BONNET, CAB INTERFACE X X
5 101307 4 WASHER, FLAT X X
7 203264 6 GROMMET, BLANK X X
9 207881 9 GASKET, GRAB HANDLE X X
10 100090 22 SCREW, HEX HEAD X X
11 100370 19 WASHER, HARDENED X X
12 173443 1 GUARD, WINDOW, REAR X X
13 173458 1 PLT, MTG, LHS, GUARD, WINDOW X X
14 174676 1 PLT, MTG, RHS, GUARD, WINDOW X X
15 181880 1 HANDLE, CAB, LHS, TOP, REAR X X
16 173444 1 HANDRAIL, CAB, RHS, REAR X X
17 100210 4 SCREW, HEX HEAD X X
18 100424 8 WASHER, HARDENED X X
19 100316 4 NUT, NYLOC X X
20 176312 8 SHIM, GRAB HANDLE BRACKET X X
21 100086 1 SCREW, HEX HEAD X X
24 206587 23 HEXSERT X X
25 100677 2 BOLT, EYE X X WAS 100121.
26 140742 2 O-RING X X
27 208104 AR GASKET X X
28 176756 1 PLT, BLANK, CAB, HANDLE, MTG X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-5
CAB WINDOWS

2
8

10
7

FOR DETAIL OF DOOR


WINDOW REFER MAIN
DOOR

3
4
9

6
P008392 A

B20D 6X4 & 6X6 SUPERTRUCK REV C

7-6
CAB WINDOWS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218342 1 WINDOW, RHS, SLIDING X X WAS 206422
2 207874 1 SEAL, WINDOW, RHS, SLIDING X X
3 206418 1 WINDOW, CURVED X X
4 207873 1 SEAL, WINDOW, CURVED X X
5 217555 1 WINDOW, LHS, FRONT X X WAS 206420
6 216107 1 SEAL, WINDOW, LHS, FRONT X X WAS 207876
7 217151 1 WINDOW, REAR X X WAS 206421. (SB 2004/1037)
8 207875 1 SEAL, WINDOW, REAR X X
9 208103 A/R GASKET X X
10 221629 1 CATCH,CAB SLIDING WINDOW D# X X

B20D 6X4 & 6X6 SUPERTRUCK REV C

7-7
CAB DOOR ASSEMBLY

19
6 1
2

20 4

3
15 25
16

10
11

24
9
12

23

7
13 22

14
17

21

18

P008083 A

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-8
CAB DOOR ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206414 1 DOOR, MAIN, YELLOW X X Includes Item 2, Seal
2 217590 1 SEAL, DOOR, MAIN X X WAS 206416.
3 207877 1 SEAL, WINDOW, DOOR, SLIDING X X
4 206419 1 WINDOW, DOOR, SLIDING X X
5 100837 18 CAPSCREW, CSK, SOCHD X X
6 206415 3 HINGE, EXTERIOR X X
7 206451 2 BKT, STRAP, DOOR X X
8 206453 1 RUBBER, STRAP, DOOR X X
9 100832 4 CAPSCREW, CSK, SOCHD X X
10 100835 2 CAPSCREW, BUT, SOCHD X X
11 100615 2 WASHER, FLAT X X
12 206439 1 HANDLE, CAB INTERIOR X X
13 100833 2 CAPSCREW, CSK, SOCHD X X
14 161086 1 SPACER, BLOCK, DOOR STRAP X X
15 100830 6 SCREW, PANHD, SELFTAP X X
16 100838 6 WASHER, FLAT X X
17 206461 1 PANEL, INTERIOR, MAIN DOOR X X
18 206465 1 STRUT, CAB X X
19 176431 1 SHIM, EXTERIOR HINGE X X
20 208103 AR GASKET X X
21 176423 1 SPACER X X
22 207266 6 HEXSERT X X
23 206585 2 HEXSERT X X
24 221666 1 CATCH, RH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
24 221627 1 CATCH, RH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
25 221667 1 CATCH, LH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
25 221628 1 CATCH, LH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-9
DOOR LATCH

15

13

11
12
4
10

16
12
14
8

E9836301 SH2 F
9

TD 0001631

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-10
DOOR LATCH

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218331 1 BOOT, RUBBER, DOOR HANDLE X X ITEM ADDED.
2 207647 1 KNOB, BIN TIP X X
3 207375 1 BOLT, STRIKER,TRIMARK X X
4 207366 1 LATCH, LH, TRI/MARK X X
5 207230 1 TRI/MARK, LH HOUSING X X
6 201509 1 TRI/MARK, GASKET X X
7 201508 2 MTG BKT, TRI/MARK X X
8 200779 2 TIE ROD END X X
9 176306 1 WASHER, CAB X X
10 100850 1 STUD, M/S, FULL THREAD X X
11 100310 2 NUT, NYLOC X X
12 100281 2 NUT, HEXAGON X X
13 100189 4 SCREW, HEXHD X X
14 100081 4 SCREW, HEXHD X X
15 100063 4 WASHER, HARDENED X X
16 100061 4 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-11
DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7
15

14
10
13

P008393

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-12
DOOR, HVAC SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206412 1 DOOR, HAVC, RHS X X Incudes Items 11 and 12
2 100092 2 BOLT, HEXHD X X
3 100370 2 WASHER, HARDENED X X
4 100837 18 CAPSCREW, CSK, SOCHD X X
5 206415 3 HINGE, EXTERIOR X X
6 100312 1 NUT, NYLOC X X
7 100062 1 WASHER, FLAT X X
8 206491 1 STRUT, CAB X X
9 100731 3 SCREW, HEXHD X X
10 181684 1 MTG, HVAC, HATCH DOOR, STRUT X X
11 217588 1 SEAL, DOOR, HVAC, RHS X X WAS 207878.
12 207868 1 GASKET, HVAC FRESH AIR X X
13 206437 3 HEXSERT X X
14 206587 2 HEXSERT X X
15 140029 2 O RING X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-13
CAB MOUNTINGS

80

70

67

CAB

70

33

MOUNTINGS ATTACHED TO
TOP OF FRONT CHASSIS

70

70 69

69

P011117

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-14
CAB MOUNTINGS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
33 206293 4 MTG,RUBBER,CAB X X
67 100734 8 BOLT,HEXHD X X
69 100654 16 NUT,STOVER X X
70 100536 32 WASHER,HARDENED X X
80 100128 8 SCREW,HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-15
REAR VIEW MIRROR BRACKETS

15
6
9

17

16

21
18
22

8 22
7
3
1 22
21
22 21

22
8 14
2
11
13
10 14
5 12
19
22
5
21
22
14
20
2
22
14
20 P010320
19
E9836301 SH5 C

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-16
REAR VIEW MIRROR BRACKETS

FROM VIN .978 - (SB 2003/1052)


I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218678 4 BLOCK ,LOCATE, MIRROR X X WAS 208728
2 201666 4 SPRING, BIN HEAT-BALL JOINT X X
3 182285 1 HANDRAIL, CAB, ROOF X X
4 182284 1 MTG, CAB, MIRROR BKT, RHS X X
5 182283 1 MTG, CAB, MIRROR BKT, LHS X X
6 182282 1 MTG, MIRROR, LHS X X
7 182281 1 MTG, MIRROR, RHS X X
8 182280 4 PIN, LOCATE, MIRROR BKT X X
9 178726 8 TAG, LOCK, MIRROR X X
10 178569 2 SHIM, BOTTOM X X
11 178568 2 SHIM, BOTTOM X X
12 178567 2 SHIM, TOP X X
13 178407 3 SHIM, TOP X X
14 176379 8 WASHER, SPRING RET, MIRROR BKT X X
15 166566 8 PIN, MTG, MIRROR X X
16 100936 2 BOLT, HEXHD X X
17 100730 8 BOLT, HEXHD X X
18 100359 2 WASHER, FENDER X X
19 100316 4 NUT, NYLOC X X
20 100314 8 NUT, NYLOC X X
21 100089 12 SCREW, HEXHD X X
22 100064 28 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-17
REAR VIEW MIRROR BRACKETS

90
79

41
59
14

1
14
91
59
79
40
45 41
79
79 51 90

91 52
58 38
34
42
58
81
79
82

91
79
68

40 44
39
80
49
50
43

45 90
79 61
19
48 79

75 91 79
65 58
34 82
58
81

E9836301 SH5 F

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-18
REAR VIEW MIRROR BRACKETS

FROM VIN .1042


I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218678 4 BLOCK, LOCATE, MIRROR X X
14 207881 9 GASKET, GRAB HANDLE X X
19 207863 2 GASKET, LOWER MIRROR BKT X X
34 201666 4 SPRING, BIN HEAT-BALL JOINT X X
38 186316 2 SHIM, 0.8MM, MIRR BKT, TOP X X To be used only as and when required.
39 186315 2 SHIM, 0.8MM, MIRR BKT, BOT X X To be used only as and when required.
40 186149 4 PIN, LOCATE, MIRROR X X
41 182285 1 HANDRAIL, CAB, ROOF X X
42 182284 1 MTG, CAB, MIRROR BKT, RHS X X
43 182283 1 MTG, CAB, MIRROR BKT, LHS X X
44 182282 1 MTG, MIRROR, LHS X X
45 182281 1 MTG, MIRROR, RHS X X
48 178726 8 TAG, LOCK, MIRROR X X
49 178569 2 SHIM, 3MM, MIRR BKT, BOTT X X To be used only as and when required.
50 178568 2 SHIM,1.6MM, MIRR BKT, BOT X X To be used only as and when required.
51 178567 2 SHIM,1.6MM, MIRR BKT, TOP X X To be used only as and when required.
52 178407 2 SHIM, 3MM, MIRR BKT, TOP X X To be used only as and when required.
58 176379 8 WASHER, SPRING RET, MIR BKT X X
59 176312 9 SHIM, 1.6MM, G/HANDLE BKT X X
61 176303 2 SHIM, 1.6MM, MIRROR BKT X X
65 166566 8 PIN, MTG, MIRROR X X
68 100936 2 BOLT, HEXHD X X
75 100730 8 BOLT, HEXHD X X
79 100370 46 WASHER, HARDENED X X
80 100359 2 WASHER, FENDER X X
81 100316 8 NUT, NYLOC X X
82 100314 8 NUT, NYLOC X X
90 100090 27 SCREW, HEXHD X X
91 100089 12 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-19
REAR VIEW MIRROR ELECTRICAL KIT

6 4
9

12

7
8

10

5
7

260767

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-20
REAR VIEW MIRROR ELECTRICAL KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 260767 1 KIT, MIRRORS, ELECT ADJ X X
2 206945 2 MOUNTING, RUBBER X X
3 191035 1 SWITCH, ELEC MIRRORS, BRITAX X X WAS 207031
4 207057 1 LENS, MIRROR DEFROST X X
5 207402 1 MIRROR, ELEC, RHS X X
6 207401 1 MIRROR, ELEC, LHS X X
7 207403 2 MIRROR, MANUAL X X
8 207453 1 CONDUIT X X
9 207454 1 CONDUIT X X
10 207662 2 CONDUIT X X
11 204946 1 SWITCH, 2 POS, NU LOOK, SWF X X
12 207446 1 SWITCH, MIRROR DEFROST X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-21
CAB INTERIOR COMPONENTS

20
4 4
2
3 3

21
9

19 5

4
3
6
8
9

15

22
7
16

4
11 18
12

13
3 12

12
25 17

14

26
23
24
10
P008389

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-22
CAB INTERIOR COMPONENTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 201990 2 PLATE, COVER, RADIO X X
2 207879 1 STRAP, COAT, CAB X X
3 100830 9 SCREW, PANHD, SELFTAP X X
4 100838 9 WASHER, FLAT X X
5 206445 1 HAMMER/ HOLDER, EMERG EXIT X X
6 220397 1 HOOK, CLOTHES X X
7 206439 3 HANDLE, CAB INTERIOR X X
8 100835 9 CAPSCREW, BUT, SOCHD X X
9 100615 9 WASHER, FLAT X X
10 181860 1 ARM, WHEEL SPANNER X X
11 100799 2 BOLT, WING X X
12 100062 6 WASHER, FLAT X X
13 171508 2 CLAMP, WHEEL SPANNER X X
14 206454 2 ASHTRAY X X
15 207968 2 COVER, SPEAKER X X
16 176340 1 BRACKET, FIRE EXTINGUISHER, CAB X X
17 100312 2 NUT, NYLOC X X
18 100731 2 SCREW, HEX HEAD X X
19 206449 1 SUN VISOR X X
20 NSI 1 BRACKET X X
21 NSI 2 SCREW X X
22 206585 6 HEXSERT X X
23 206437 2 HEXSERT X X
24 181861 1 SOCKET, WHEEL SPANNER X X
25 100677 2 BOLT, EYE X X
26 100676 2 BOLT, EYE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-23
CAB INTERIOR HATCHES AND LIDS

1
3
5
6

29 7

13
28 3
12
10
28 10

8
3 9
31
2
32

24

13
3 2
3

25 12
27

21

4
3
23

28

P008376 B

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-24
CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206464 1 PANEL, LEVER, ZF X X
2 100834 7 CAPSCREW, BUT X X
3 100615 17 WASHER, FLAT X X
4 100835 15 CAPSCREW, BUT X X
5 207985 1 LID, COOLER BOX, CAB X X
6 207866 1 GASKET, COOLER BOX X X
7 206441 2 HINGE, INTERIOR X X
8 206442 2 LATCH, COOLER BOX X X
9 206444 2 RUBBER, LATCH, COOLER BOX X X
10 100842 6 POP RIVET X X
11 206413 2 HINGE, INTERIOR X X
12 100832 12 CAPSCREW, SOC HEAD X X
13 100836 4 CAPSCREW, BUT X X
16 206450 1 LID, TOOLBOX, CAB X X
17 100309 4 NUT, NYLOC X X
18 100063 4 WASHER, FLAT X X
19 207880 1 STRAPS, COOLER, CAB X X
20 100840 4 POP RIVET X X
21 207872 1 HATCH, ELECTRICAL X X
22 207917 1 PAD, HATCH, ELECTRICAL X X
23 207864 1 GASKET, ELECTRICAL HATCH X X
24 206462 1 PANEL, INSTRUMENT FACE X X
25 207869 2 HINGE, INSTRUMENT FACE X X
26 100830 2 SCREW, PAN HEAD, SELFTAP X X
27 176432 2 PLT, CAPTIVE, INTER HINGE X X
28 206585 9 HEXSERT X X
29 207266 8 HEXSERT X X
30 208104 AR GASKET X X
31 208085 1 BLANK, MIRROR SWITCH X X
32 100872 1 SCREW, PANHD SELFTAP X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-25
CAB INTERIOR TRIM

2
1

11

7
8

9
6

10

P008390 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-26
CAB INTERIOR TRIM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207919 1 COVER, A PILLAR, RHS X X
2 207921 1 COVER, B PILLAR, RHS X X
3 207918 1 COVER, A PILLAR, LHS X X
4 207920 1 COVER, B PILLAR, LHS X X
5 206458 1 MAT, FLOOR, CAB X X
6 206446 1 MAT, TOOLBOX, CAB X X
7 206447 1 PLATE, STEP, CAB X X
8 100833 3 CAPSCREW X X
9 100832 2 CAPSCREW X X
10 207266 5 HEXSERT X X
11 208614 AR 3M DUAL LOCK X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-27
ROOF INTERIOR LINERS AND HATCH

32 8
9 4

32

6
9 8 5
3 5 9
7

3
2
6

5
1
3

20
27 2
28
29 27
28

8
8 25
21
30
22
24
23 32

26
19
16

18
18 17 10

17
13

31
16 11
6
6
14 15 5
12
6

5 P008391

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-28
ROOF INTERIOR LINERS AND HATCH

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207882 1 HOODLINER, FRONT X X
2 100830 11 SCREW, PAN HEAD, SELFTAP X X
3 100838 12 WASHER, FLAT X X
4 206460 1 HOODLINER, REAR X X
5 100835 5 CAPSCREW, BUT X X
6 100615 7 WASHER, FLAT X X
7 100829 1 SCREW, PAN HEAD, SELFTAP X X
8 100310 5 NUT, NYLOC X X
9 100421 5 WASHER, FENDER X X
10 206459 1 HATCH, HOODLINER X X
11 176298 1 PLT, STRIKE PIN, ROOF LATCH X X
12 100836 4 CAPSCREW, BUT X X
13 100832 4 CAPSCREW, SOC HEAD X X
14 176311 AR SHIM, INTERIOR HINGE X X
15 206441 2 HINGE, INTERIOR X X
16 206583 6 COWLING, SPLIT X X
17 100312 2 NUT, NYLOC X X
18 100062 2 WASHER, FLAT X X
19 207495 1 STRUT, CAB X X
20 206288 1 LATCH, PUSH BUTTON X X
21 100081 4 SCREW, HEX HEAD X X
22 100061 4 WASHER, FLAT X X
23 100316 1 NUT, NYLOC X X
24 207375 1 BOLT, STRIKER, TRIMARK X X
25 207365 1 LATCH, RH X X
26 176304 1 MTG, ROOF LATCH STRIKE PIN X X
27 200779 2 TIE ROD END X X
28 100281 2 NUT, HEXAGON X X
29 100849 1 STUD, FULL THREAD X X
30 176306 2 WASHER, CAB X X
31 181679 1 MTG, ROOF HATCH, STRUT X X
32 208104 AR GASKET X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-29
STEERING COLUMN

33
31

6
9
32

10
8
22
21
20

17
18
19

16 15 14

2
12
3
13 5

14 15 11
4

30
27

26

28

29
28
23
24
27 25 TD0000020A

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-30
STEERING COLUMN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218287 1 COLUMN, STEERING X X WAS 204036. (SB 2003/1096)
2 205422 1 SUPPORT X X
3 204112 1 SCREW, ADJUSTING HANDLE X X
4 204111 1 GUARD, TELESCOPIC X X
5 204110 1 BOOT, STEERING COLUMN X X
6 205429 1 SHAFT, STEERING X X
7 204115 2 SPACER, SPLINED X X
8 101364 1 NUT, HEXAGON X X
9 204600 1 STEERING WHEEL X X
10 204438 1 CAP, STEERING WHEEL X X
11 205427 1 BOLT, STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT, ADJUSTING HANDLE X X
14 100390 2 SCREW, CAP X X
15 100615 2 WASHER, FLAT X X
16 223968 2 NUT, ROUND, SPECIAL X X
17 204170 1 BASE ASSEMBLY X X Includes Items 31 to 33
18 100090 2 SCREW, HEX HEAD X X
19 101356 2 BOLT, HEX HEAD X X
20 176327 1 SPACER, STEERING COLUMN X X
21 100370 3 WASHER, FLAT X X
22 100314 3 NUT, NYLOC X X
23 205423 1 SHAFT X X
24 205424 1 NUT X X
25 205425 1 SHAFT, SPLINED X X
26 218286 1 KNUCKLE X X WAS 204114. (SB 2003/1096)
27 100198 2 SCREW, HEX HD X X
28 100283 2 NUT, HEX X X
29 207787 1 COLUMN, BASE X X
30 100085 4 SCREW, HEX HEAD X X
31 226657 1 CIRCLIP X X Comes with Item 17
32 226658 1 CIRCLIP X X Comes with Item 17
33 226659 1 BEARING X X Comes with Item 17

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-31
SEATS INSTALLATION

3
6
4
7

5
12
11
4
2 10
8

15

9
14

16

11
12

12 13 13 12
TD0000194

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-32
SEATS INSTALLATION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290340 1 SEAT, PNEUMATIC X X
2 176308 2 MOUNTING, SEAT X X
3 100569 6 SCREW, HEX HD X X
4 100062 10 WASHER X X
5 206437 2 HEXSERT X X
6 100197 2 CAPSCREW, SOC HD X X
7 161082 1 BOSS X X
8 100312 4 NUT, NYLOC X X
9 206309 1 SEAT, TRAINER X X
10 206443 1 BACKREST, TRAINER X X
11 100731 10 SCREW, HEX HEAD X X
12 100062 12 WASHER X X
13 100312 4 NUT, NYLOC X X
14 224960 1 SEATBELT, RETRACTABLE X X
15 226550 1 SPRING, RETURN X X
16 176340 1 BRACKET, FIRE EXTINGUISHER X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-33
SEAT ASSEMBLY

18 2,16

12 19
11

7
17

20

9,15

10
3

12

14
13
4

TD0000125

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-34
SEAT ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290340 1 SEAT ASSEMBLY, PNEUMATIC X X
2 223723 1 COVER, BACK REST X X
3 224919 1 SKIRT, SUSPENSION X X
4 224923 1 TRACK, SET X X
5 224924 1 TETHER BELT SET X X
6 224920 2 SHOCK ABSORBER X X TO VIN 1134
6 218506 2 SHOCK ABSORBER X X FROM VIN 1135 SEE SIB 2003/1063
7 224922 1 VALVE, AIR X X
8 224921 1 SPRING, AIR X X
9 224918 1 COVER, CUSHION X X
10 224927 1 KNOB, BACK ADJUSTMENT X X
11 224931 1 LUMBER, TWO WAY X X
12 224933 1 SEAT BELT SET X X
13 224934 1 LEVER, HEIGHT ADJUSTMENT X X
14 224936 1 CHASSIS X X
15 224937 1 CUSHION ASSEMBLY X X
16 224292 1 SUPPORT, LUMBAR ASSEMBLY X X ITEM ADDED.
17 224941 1 ARMREST SET ASSY X X
18 224929 1 PAD, ARM, RH X X
19 224930 1 PAD, ARM, LH X X
20 224932 2 KNOB, ARM ADJUSTMENT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-35
AIR DUCTING, HVAC SYSTEM

2 34

2
4
36 37 21
36
39
38
36 2
6
6
6 7 36 4
6
36 36
36 6
36

36 36
6
36

36
36 6
1

2
4
36
6

P008369

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-36
AIR DUCTING, HVAC SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206499 1 HVAC UNIT X X
2 217594 7 VENT, EYEBALL X X WAS 206455
3 100938 3 SCREW, SLOTHD X X
4 217595 7 ADAPTOR, EYEBALL X X WAS 206456
6 204187 AR AIRDUCT X X
7 202346 AR AIR DUCT X X
21 206457 5 VENT, DE-MIST, SHORT X X
34 206310 4 VENT, E-MIST, LONG X X
36 200871 20 CABLE TIE X X
37 207867 1 GASKET, HVAC RECIRC X X
38 207690 1 ROSETTE, AIR OUT, COOLER BOX X X
39 100831 3 SCREW, PAN HD, SELFTAP X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-37
AIRCON UNIT

3
22

57 21
13 47

12 58
49
50
52-54

48
8 14
10
35
36
44 33 1 37
18
32

6 45
4
50 23
46
34
19
17
19 27
27
24
5
11
24 16
26 21
25 7

27

23 20
15

2 9
38 28
39

206499A

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-38
AIRCON UNIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 226049 1 CASING ASSY X X
2 226050 1 SIDE COVER ASSY X X
3 226051 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X
5 226053 1 FLAPPER, FLOOR X X
6 226054 1 FLAPPER, DEFROST / DASH X X
7 226055 1 FLAPPER, FRESH AIR X X
8 226056 1 SUPPORT, COIL X X
9 226057 1 SUPPORT, BLOCK VALVE X X
10 NSI 1 MOUNTING PLATE, RELAY BOARD X X
11 NSI 1 BRACKET MTG, FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY, 24V X X
16 NSI 1 RETAINER, AIRCON COIL X X
17 226017 1 THERMOSTAT X X
18 226016 1 MOTORIZED VALVE ASSY X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER 2" X X
23 226013 3 SNAP BUSHING 1/4" X X
24 226012 3 SHAFT ADAPTER X X
25 NSI 8 SCREW X X
26 NSI 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 207175 1 DRAIN TUBE ASSY X X
32 226010 6 CONSTANT TENSION BAND CLAMP X X
33 226006 1 HOSE, HEATER, 60MM LONG X X
34 226006 1 HOSE, HEATER, 325MM LONG X X
35 226009 2 STUD BAIL STYLE X X
36 226008 2 RETAINER X X
37 226007 2 RECEPTACLE X X
38 NSI 2 BOLT, HEXHD X X
39 220635 1 BLOCK VALVE X X
44 220765 2 O-RING X X
45 226006 1 HEATER HOSE, 220MM LONG X X
46 226005 2 NYLON SPACER X X
47 226004 1 WIRING HARNESS X X
48 226003 1 DC CONVERTOR MOD ASSY,24V/12V X X
49 226002 1 RELAY BOARD ASSY X X
50 NSI 1 CLAMP, HOSE X X
51 226001 1 RELAY 24V X X
52 NSI 4 STAND OFF, PLASTIC X X
57 226023 1 PANEL NUT X X
58 226022 1 LOCK WASHER X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-39
CONTROL PANAL HVAC

4
12

9 5

10

11

P008678A

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-40
CONTROL PANAL HVAC

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207176 1 PANEL, CONTROL, HVAC X X
2 226065 1 PLATE, MCC CONTROL PANEL X X
3 226068 1 OVERLAY, MCC CONTROL PANEL X X
4 226067 1 HARNESS, WIRING MCC CONTR. PANEL X X
5 220781 2 SWITCH, BLOWER X X
6 220778 3 KNOB X X
7 226066 1 HOLDER, LAMP, MCC CONTROL PANEL X X
8 207644 1 SWITCH, RECIRCULATION, COMPLETE X X
9 207653 1 SWITCH, AIRCON, COMPLETE X X
10 206730 2 CONNECTOR, 8 WAY X X
11 206731 2 CONNECTOR, 2 WAY X X
12 200215 3 BULB, WEDGE, 24V/2.1W X X

B20D 6X4 & 6X6 SUPERTRUCK REV B

7-41
HVAC SYSTEM, FRONT CHASSIS

25
24
13
8 26
23 28
30 23
14 4
10 9 12
5 15 26 14
9 23 26
31 28 23
23 30
7
17
32 27 14 1
33 20 26
26 10 11
23
18 30 26
6 29
22 21
35 24
3 25
34
2

E9836531 D

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-42
HVAC SYSTEM, FRONT CHASSIS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207908 1 CLAMP, RUBBER,10 SIDE ENG X X
2 207855 1 ASSY, HOSE, HVAC, COND, F/WAL X X
3 207854 1 ASSY, HOSE, HVAC, COND, COMP X X
4 207853 1 ASSY, HOSE, HVAC, F/WAL,COMP X X
5 207837 1 PIPE,CONDENSOR, AIR-CON X X
6 207836 1 PIPE,CONDENSOR, AIR-CON X X
7 207794 1 CLAMP, RUBBER, 5, MTG FRAME X X
8 207213 4 MTG, RUBBER, CONDENSER, HVAC X X
9 207044 2 CLAMP, ALU, 4 BOLT X X
10 207043 2 CLAMP, ALU, 2 BOLT X X
11 207018 1 CLAMP, ALU, 4 BOLT X X
12 207017 1 CLAMP, ALU, 2 BOLT X X
13 206979 1 CONDENSER, AIR-CON X X
14 206829 6 SPACER,CLAMP,ALUM X X
15 206502 1 CLAMP, RUBBER, 6, MTG FRAME X X
17 201419 1 P CLIP X X
18 176522 1 BKT, P-CLIP, AIR-CON X X
20 176052 1 BRKT,RUBBER CLAMP MTG X X
21 175041 1 MTG ARM, HOSE RUBBER, CAB X X
22 120675 1 ADAPTOR, COMPRESSOR, HVAC X X
23 100548 22 WASHER, HARDENED X X
24 100370 12 WASHER, HARDENED X X
25 100314 8 NUT, NYLOC X X
26 100312 14 NUT, NYLOC X X
27 100310 1 NUT, NYLOC X X
28 100198 6 SCREW, HEXHD X X
29 100089 4 SCREW, HEXHD X X
30 100084 6 BOLT, HEXHD X X
31 100083 2 SCREW, HEXHD X X
32 100080 1 BOLT X X
33 100061 2 WASHER, FLAT X X
34 203975 2 PROTECTOR, HOSE STRAP ON 6 X X WAS QTY 1.
35 200653 6 CABLE TIE X X WAS QTY 3.

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-43
HVAC SYSTEM, CAB

20

10
27
21
7
26

8 18
7

19

17
16 9

14

12
11

E9836532 SH1-2 D

TD0002367 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-44
HVAC SYSTEM, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
7 217595 7 ADAPTOR, VENT, SWIVEL X X
8 217594 8 VENT, SWIVEL, HVAC X X
9 207178 5 ADAPTOR, FLEX X X
10 207177 1 ADAPTOR, FLEX X X
11 207175 1 ASSY, DRAIN TUBE X X
12 207175 1 ASSY, DRAIN TUBE X X
14 206945 2 MOUNTING, RUBBER, SQUIGLY X X
16 206499 1 HVAC UNIT X X
17 206457 5 VENT, DE-MIST X X
18 206310 4 VENT, DE-MIST X X
19 204187 1 AIRDUCT, FLEX X X
20 204187 1 AIRDUCT, FLEX X X
21 204187 1 AIRDUCT, FLEX X X
26 202346 1 AIRDUCT, FLEX X X
27 200871 20 CABLE TIE X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-45
HVAC SYSTEM, CAB

3 6 24
25

23
22
4
5
28
30 32
35
36

13 29
37 31
30 33
37
34 1 38

E9836532 SH2-2 D

TD0002368 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-46
HVAC SYSTEM, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910264 1 INSULATION, HOSE X X
2 241148 1 ASSY, HOSE X X
3 241147 1 ASSY, HOSE X X
4 241146 1 ASSY, HOSE X X
5 218686 1 HOSE, RADIATOR X X
6 218686 1 HOSE, RADIATOR X X
13 207117 2 P-CLIP X X
22 204043 1 RECEIVER DRIER X X
23 204042 1 SWITCH, BINARY PRESSURE X X
24 203908 4 P-CLIP X X
25 203588 4 CLAMP, HOSE X X
28 200050 2 CLAMP, HOSE X X
29 176177 1 PLATE, BULKHEAD, FIREWALL X X
30 176088 1 BKT, RECEIVER DRIER X X
31 120679 2 ADAPTOR X X
32 100198 4 SCREW, HEXHD X X
33 100193 1 CDREW, HEXHD X X
34 100080 6 BOLT X X
35 100065 4 WASHER, SPRING X X
36 100062 4 WASHER, FLAT X X
37 100061 7 WASHER, FLAT X X
28 100054 1 WASHER, SPRING X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-47
HVAC SEALING, CAB

45 72

PARTIAL FIREWALL 84

88

85

46

44

88
CAB FRAME
(RIGHTHAND SIDE)
85

P008803

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-48
HVAC SEALING, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208044 1 SEAL,NEOPRENE,SIDE,CAB,B30D X X
2 208043 1 SEAL,NEOPRENE,FRONT,CAB,B30D X X
44 176593 1 ASSY,BAFFLE MTG,CAB,BTM,B30D X X
45 176591 1 ASSY,BAFFLE MTG,CAB,FRONT,B30D X X
46 176590 1 PLT,BAFFLE MTG,BONNET,B30D X X
72 100370 2 WASHER,HARDENED X X
84 100086 2 SCREW, HEXHD X X
85 100081 14 SCREW,HEXHD X X
88 100061 14 WASHER,FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

7-49
FRONT CHASSIS KIT

30
13 18
10
21
11
21 20 29
18
20 22 28
12

31
25

33
24
11
22
1 26
14 16 20
2

24 9
27
24
27

17
35

28
35
3 4
28 35

32 5
7 19 35
8 17

15
24 6

19
23
19
19
32
TD0000030

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-50
FRONT CHASSIS KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 186040 1 MTG,BRACKET, HYD PLATE X X
2 186036 2 CHANNEL, STRAP SUPPORT X X
3 182371 1 CHASSIS,FRONT X X ITEM MODIFIED.
4 178747 1 MTG PLT,HOSES,F/CHASSIS X X
5 178746 1 MTG PLT,EXHAUST,F/CHASSIS X X
6 174687 1 MTG,REAR,P/SHAFT,GUARD X X
7 178889 1 MTG,FRONT,P/SHAFT,GUARD X X WAS 174686.
8 174677 1 GUARD,PROP SHAFT X X
9 174497 1 MTG,CAB,FRONT RIGHT X X
10 174496 1 MTG,CAB,FRONT LEFT X X
11 174490 2 MTG,FUEL TANK,BATT BOX X X
12 173482 1 MTG,NUMBER PLATE X X
13 172800 1 MTG,FRAME,FRONT CHASSIS X X
14 161913 8 BOS, STRAP, F/CHASSIS X X
15 100945 8 SCREW, HEXHD X X
16 100653 8 NUT, STOVER X X
17 100569 4 SCREW, HEXHD X X
18 100548 16 WASHER, HARDENED X X
19 100536 8 WASHER, HARDENED X X
20 100532 16 WASHER, HARDENED X X
21 100491 8 SCREW, HEXHD X X
22 100424 8 WASHER, HARDENED X X
23 100415 4 NUT, NYLOC X X
24 100370 32 WASHER, HARDENED X X
25 100364 2 SCREW, HEXHD X X
26 100316 4 NUT, NYLOC X X
27 100314 16 NUT, NYLOC X X
28 100312 12 NUT,NYLOC X X
29 100212 4 BOLT X X
30 100198 8 SCREW, HEXHD X X
31 100147 2 WASHER,FLAT X X
32 100146 4 SCREW, HEXHD X X
33 100091 2 SCREW, HEXHD X X
34 100090 6 SCREW, HEXHD X X
35 100062 8 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-51
FRONT SUSPENSION KIT

16
6
14
14 10
17
15 13
13
13
10
4 13

15

10

1
8

10
12 9 13
11
7
13
15

E13813102 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-52
FRONT SUSPENSION KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263120 2 ASSY, LINK, PIVOT, F/SUSP X X
2 230241 1 CYL, SUSP. STRUT, RHS X X
3 230240 1 CYL, SUSP. STRUT, LHS X X
4 206364 1 LINK, DRAG X X
5 206071 2 SHOCK MAT X X
6 183634 2 PLT, STOP CLAMP, F/SUSP X X
7 178169 8 SHIM, AXLE SPACING, DOMEX X X
8 161016 4 BOSS X X
9 101326 4 BOLT, HEXHD X X
10 100887 20 CAPSCREW, SOCHD X X
11 100777 4 NUT, HEXAGON X X
12 100547 4 WASHER, FLAT, HARDENED X X
13 100532 32 WASHER, HARDENED X X
14 100370 16 WASHER, HARDENED X X
15 100322 16 NUT, HEX X X
16 100314 8 NUT, NYLOC X X
17 100089 8 SCREW X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-53
BONNET KIT

22
17
4
3
17
14

14
17

17
22

E9836103 SH1-3 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-54
BONNET KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263063 1 BONNET, KIT X X
2 221760 4 CIRCLIP, EXTERNAL X X
3 208072 2 STRAP, BONNET X X
4 207606 2 GASSTRUT, BONNET X X
7 183201 2 HINGE, CHASSIS(BONNET) X X
11 161055 2 PIN, BONNET HINGE X X
14 100655 4 NUT, STOVER X X
17 100424 8 WASHER, HARDENED X X
18 100370 12 WASHER, HARDENED X X
19 100314 6 NUT, NYLOC X X
22 100119 4 BOLT, HEXHD X X
23 100090 6 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-55
BONNET KIT

21

15

12

10

13 9

16

10

12
16
15
20

E9836103 SH2-3 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-56
BONNET KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 202917 1 SPRING, COMP X X
6 183380 1 PEG, BONNET CATCH X X
8 173802 1 CUP, BONNET CATCH X X
9 173638 1 PLATE ADAPTER GUIDE X X
10 172043 2 WASHER, RUBBER X X
12 101301 2 WASHER X X
13 100731 4 SCREW X X
15 100654 2 NUT, STOVER X X
16 100548 8 WASHER, HARDENED X X
20 100312 4 NUT, NYLOC X X
21 100293 1 NUT, HEXAGON X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-57
GRILL

12
10

12
10

12
10 7 3

10
5

11
4

10 10
12 12
2 12
1
10 9

2
12
10
1

E9836115 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-58
GRILL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910241 AR PINCHWELD X X
2 910138 AR PINCHWELD, BOOTSEAL X X
3 204708 1 PLATE, PERFERATED, GRILL X X
4 176204 2 PLT, MTG, TOP, CONDENSOR X X
5 176203 1 PLT, BAFFLE, RAD SEAL, LHS X X
6 174439 1 PLT, BAFFLE, RAD SEAL, BOTTOM X X
7 174395 1 PLT, BAFFLE, RAD SEAL, TOP X X
8 174394 1 PLT, BAFFLE, RAD SEAL, RHS X X
9 174393 1 FRAME, GRILL X X
10 100370 34 WASHER, HARDENED X X
11 100314 4 NUT, NYLOC X X
12 100089 30 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-59
MUDGUARDS AND MISC. ITEMS

2
12
9 26
19

19
8 22
5
10

23 20
28
21
14
3
7
17
23
27
16 24
15 23 18
23 4
23 28 1
28

24 13
23
19
26

22
19
11 21 25
6
31
30

29 21

E10813117 D

TD0000040 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-60
MUDGUARDS AND MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 217861 1 NONSLIP, MUDGUARD, RHS X X FROM VIN. 2615 WAS 206819. (SB 2005/1069)
2 217860 1 NONSLIP, MUDGUARD, LHS X X FROM VIN. 2615 WAS 206818. (SB 2005/1069)
3 207520 2 MUDFLAP, MUDGUARD STUT X X
4 206767 4 STRAP, STEP RUBBER CONNECTOR X X
5 204374 2 REFLECTOR, AMBER, BOLT ON X X
6 186807 2 PLT, SPACER, MUDGUARD X X REDESIGNED.
7 186593 2 MTG, BOT STEP X X REDESIGNED.
8 186592 2 MTG, MID STEP X X REDESIGNED.
9 186591 2 MTG, STEP, TOP X X REDESIGNED.
10 186553 2 HANDRAIL, OUTER, M/GUARD X X REDESIGNED.
11 186552 2 HANDRAIL, INNER, M/GUARD X X REDESIGNED.
12 186551 1 MUDGUARD, LHS X X MODIFIED.
13 186550 1 MUDGUARD, RHS X X MODIFIED.
14 176534 4 STIFFENER, MUDFLAP, STRUT X X
15 176064 6 PLATE, SERRATED, WIDE STEP X X
16 176061 8 STEP, PERFORATED, WIDE, D-SERIES X X
17 173964 8 BACK PLATE, STEP, BOTTOM X X
18 173963 2 STEP, BOTTOM, MUDGUARD X X
19 101301 24 WASHER, FLAT X X
20 100731 12 SCREW X X
21 100548 40 WASHER, HARDENED X X WAS QTY 52.
22 100415 12 NUT, NYLOC X X
23 100370 168 WASHER, HARDENED X X
24 100314 84 NUT, NYLOC X X
25 100312 14 NUT, NYLOC X X WAS QTY 20.
26 100146 12 SCREW, HEXHD X X
27 100090 16 SCREW, HEXHD X X
28 100086 68 SCREW, HEXHD X X
29 100083 14 SCREW, HEXHD X X
30 100081 10 SCREW, HEXHD X X
31 100061 10 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-61
BATTERY BOX KIT

16
21
32
5 31 10
15
11 30
3 26
9 29
30
26
26 2
30 30
13 17 34
6 22
24
19 8
29

14
33 24
25 22
27
12
4
28
18
23

1
20

27

22
24

E10813105 SH1-2 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-62
BATTERY BOX KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910223 1 PINCHWELD, LARGE X X
2 910241 1 PINCHWELD, BOOTSEAL X X
3 207852 2 STRUT, CAB X X
4 207456 1 DEFLECTOR, AIR, BATTERY BOX X X
5 207206 1 HANDLE, PADDLE, BATT BOX X X
6 217859 1 NONSLIP, TOP, BATT.BOX X X WAS 206817. (SB 2005/1069)
7 217858 1 NONSLIP, LID, TOP, BATT.BOX X X WAS 206816. (SB 2005/1069)
8 206494 1 COVER, HEADLIGHT, LHS X X
9 206465 1 STRUT, CAB X X
10 206415 4 HINGE, EXTERIOR X X
11 206291 1 GROMMET X X
12 204374 2 REFLECTOR, AMBER, BOLT ON X X
13 207366 2 LATCH, LH,TRI/MARK X X
14 207375 2 BOLT, STRIKER X X
15 201509 1 TRI/MARK, GASKET X X
16 176031 1 LID, TOP, BATTERY BOX X X
17 174527 1 LID, BATTERY BOX X X
18 186584 1 BOX, BATTERY X X
19 173969 1 LINK, LOCK, BATTERY BOX X X
20 173837 1 MTG, BOTTOM, F/TANK, B/BOX X X
21 100810 24 SCREW, CSK SLT.HD S/STEEL X X
22 100424 24 WASHER, HARDENED X X
23 100370 2 WASHER, HARDENED X X
24 100316 14 NUT, NYLOC X X
25 100314 2 NUT, NYLOC X X
26 100310 27 NUT, NYLOC X X
27 100212 10 BOLT X X
28 100089 2 SCREW, HEXHD X X
29 100080 11 BOLT X X
30 100061 34 WASHER, FLAT X X
31 100273 4 SCREW X X
32 100063 4 WASHER, HARDENED X X
33 178799 4 WASHER, MACHINED, STRIKER BOLT X X
34 100312 4 NUT, NYLOC X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-63
UTILITY BOX KIT

15
14
11
1 23
22

13
18 7
14 17
6
15 20
10

2 9
4

8
12
19

21
3 16

E10813118 SH1-2 D

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-64
UTILITY BOX KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 217863 1 NONSLIP, REAR F/TANK X X FROM VIN. 2615 WAS 207514. (SB 2005/1069)
2 207375 1 BOLT, STRIKER, TRIMARK X X
3 207365 1 LATCH, RH, TRI-MARK X X
4 206861 1 HANDLE, PADDLE,BONNET X X
5 206495 1 COVER, HEADLIGHT, RHS X X
6 206465 1 STRUT,CAB X X
7 206415 2 HINGE, EXTERIOR X X
8 204374 1 REFLECTOR, AMBER, BOLT ON X X
9 201509 1 LATCH,GASKET X X
10 176718 1 DOOR, UTILITY BOX X X
11 186585 1 BOX, UTILITY, ROAD LEGAL X X
12 173969 1 LINK, LOCK, BATTERY BOX X X
13 100810 12 SCREW, CSK SLT.HD S/STEEL X X
14 100424 21 WASHER, HARDENED X X
15 100316 13 NUT, NYLOC X X
16 100310 14 NUT, NYLOC X X
17 100273 4 SCREW X X
18 100212 8 BOLT X X
19 100080 2 BOLT X X
20 100063 4 WASHER, HARDENED X X
21 100061 14 WASHER, FLAT X X
22 100111 4 SCREW, HEXHD X X
23 100148 4 WASHER, FLAT X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-65
FUEL TANK MISC. ITEMS

6
4
7 3

10

9
8
1
2

E10813104 B

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-66
FUEL TANK MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208232 1 GASKET, CORK, DIESEL TANK X X
2 208649 1 CAP, DIESEL FILLER X X
3 176737 1 COVER, FUEL SENDER UNIT X X
4 176732 1 LID, MAIN DIESEL ACCESS X X
5 120396 1 PLUG, CLOSURE HEX SOCKET HD X X
6 100731 14 SCREW X X
7 100548 14 WASHER, HARDENED X X
8 220396 1 GASKET, FUEL SENDER X X
9 178170 2 FUEL SENDER COVER SPACER X X
10 178171 1 FUEL SENDER TUBE SPACER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-67
ARTIC JOINT KIT

19

16
1

14

15

8
4

18
9

11
2

12
17
11
7
13
17
10
6

12

10
7

13
11
6

5
11

E9836200 SH1-2 C

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-68
ARTIC JOINT KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 261891 2 PIN ASSY, ARTIC LOCK X X
2 181191 1 PIN, FLOAT'G, BOTTOM ARTIC X X
3 173275 2 SHIM, FIXED ARTIC, FEL X X
4 172976 1 LOCK, ARTICULATED X X
5 162347 1 PIN, FIXED,TOP ARTIC X X
6 162346 2 PLT, COVER-FLOAT ARTIC X X
7 162345 2 PLT, COVER-FIXED ARTIC X X
8 161685 1 MTG PLT, FIXED ARTIC X X
9 160706 1 SLEEVE, FIXED ARTIC X X
10 150137 2 ASSY, BEARING, ARTIC HITCH X X
11 140720 4 O RING X X
12 140602 2 SEAL, OIL, DOUBLE LIP X X
13 140303 2 SEAL, OIL X X
14 100888 4 CAPSCREW X X
15 100461 8 CAPSCREW X X
16 100370 1 WASHER, HARDENED X X
17 100225 32 CAPSCREW X X
18 100123 4 CAPSCREW X X
19 100089 1 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-69
REAR CHASSIS KIT

TO VIN. 2109

2
18 8
22

23 9
22
27

21
19

14

13
1

16
20 24 26
25 20 21
11
15
6
4
5 10 4
7
20
3 12

7 25
20

25
17
24
E10813110 SH 1-2 K

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-70
REAR CHASSIS KIT

TO VIN. 2109
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910086 2 CHAIN X X
2 261893 1 ASSY, BIN POLE X X
3 208370 2 MUDFLAP, REAR, ROAD LEGAL X X
4 206437 14 HEXSERT X X
5 204538 2 MTG, RUBBER, TAIL LIGHTS X X
6 204374 2 REFLECTOR, AMBER, BOLT ON X X
7 204373 4 REFLECTOR, RED, BOLT ON X X
8 202686 1 GRIP X X
9 182548 1 CHASSIS, REAR X X
10 177224 2 PLT, STIFFNER,TAIL LIGHT MTG X X
11 176734 1 ASSY, GUARD, LHS, TAIL LIGHT X X
12 176733 2 PLT, SUPPORT, REAR MUD FLAP X X
13 173955 1 ASSY, GUARD, RHS,TAIL LIGHT X X
14 173949 1 MTG,TAIL LIGHT, RHS X X
15 173948 1 MTG,TAIL LIGHT, LHS X X
16 171621 2 MTG PLT, MKII T/LIGHTS RUBBER X X
17 101309 8 WASHER, FENDER X X
18 100989 1 SCREW X X
19 100655 6 NUT, STOVER X X
20 100548 24 WASHER, HARDENED X X
21 100424 12 WASHER, HARDENED X X
22 100370 8 WASHER, HARDENED X X
23 100314 1 NUT, NYLOC X X
24 100312 8 NUT, NYLOC X X
25 100198 22 SCREW, HEXHD X X
26 100362 6 SCREW X X
27 100091 6 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-71
REAR CHASSIS KIT

FROM VIN. 2110

A
E

B
C

45 45 45
47 47 47

1
12 9
10
8 8 8
DETAIL A DETAIL B DETAIL C

13
15
47
45 32
16
47
4
DETAIL D
47 42
39 35

13
14 7
47 35 6
45 42
35
DETAIL E
31

17

11
34 21
2 41
26
37
35
35
30

25
46
20
43 E10813110 N
TD0000058

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-72
REAR CHASSIS KIT

FROM VIN. 2110


I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208771 1 GROMMET X X
2 206437 14 HEXSERT,OPEN X X
4 203923 1 GROMMET X X
5 202686 1 GRIP X X
6 186941 1 MTG,PLT, ARTIC PROTEC X X
7 186919 1 PLT, MTG, B/HEAT CVR X X
8 186706 3 ASSY, COVER, BOTTOM X X
9 186705 1 ASSY, COVER,RHS X X
10 186704 1 ASSY, COVER, LHS X X
11 186703 2 RUBBER, SUSP CAVITY,RHS X X
12 186699 1 COVER, TOP, F/OSCIL X X
13 186698 2 BACK, COVER, REAR, F/OSCIL X X
14 186697 1 COVER, REAR, RHS, F/OSCIL X X
15 186696 1 COVER, REAR, LHS, F/OSCIL X X
16 186695 2 STRAP, F/OSCIL, CROSS PLT X X
17 186693 2 RUBBER, SUSP CAVITY, LHS X X
18 186692 1 ASSY, BIN POLE X X
19 186691 2 SHIM, BIN SUPPORT POLE X X
20 182647 1 PLT, NR PLT MTG X X
21 182640 1 CHASSIS, REAR X X
22 178141 4 SHIM,BIN SUPPORT POLE X X
24 176490 4 SHIM,BIN SUPPORT POLE MTG. X X
25 186930 1 MTG, TAIL LIGHT, RHS X X
26 186929 1 MTG, TAIL LIGHT, LHS X X
28 162242 1 PIN BIN STAY X X
29 100989 1 SCREW, HEXHD X X
30 100655 6 NUT, STOVER X X
31 100617 2 NUT, NYLOC X X
32 100569 8 SCREW, HEXHD X X
34 100536 8 WASHER, HARDENED X X
35 100424 18 WASHER, HARDENED X X
36 100370 2 WASHER, HARDENED X X
37 100362 6 BOLT X X
38 100314 1 NUT, NYLOC X X
39 100312 8 NUT, NYLOC X X
41 100128 8 SCREW, HEXHD X X
42 100111 4 SCREW, HEXHD X X
43 100086 2 SCREW, HEXHD X X
44 100085 2 SCREW X X
45 100082 10 SCREW X X
46 100064 2 WASHER, FLAT X X
47 100062 26 WASHER, FLAT X X
48 170489 2 WASHER, SAW CYL. X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-73
REAR SUSPENSION KIT

10
14

2 7
17 3

15 6
13
14
13 14
16

19
1
15

18
9

E10813111 SH1-2 E

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-74
REAR SUSPENSION KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206969 4 SANDWICH BLOCK, AXLE MTG X X
2 206626 8 LINK, DRAG X X
3 201556 4 CONICAL BEARING, RUBBER X X
4 190228 4 CHAIN TIE, AXLE X X
5 262788 2 ASSY, W/BEAM, WEIGHING SYS X X
182274 1 WALKING BEAM X X
262705 1 KIT, STRAIN GUAGE FITMENT, SERV X X
6 183003 2 TAPER PLUG, WALKING BEAM X X
7 178169 AR SHIM, AXLE SPACING X X
8 173247 4 PLATE, SPACER, AXLE X X
9 170548 8 PLT, LOCK, AXLE X X
10 161016 8 BOSS X X
13 100532 54 WASHER, HARDENED X X
14 100887 38 CAPSCREW X X
15 100424 48 WASHER, HARDENED X X
16 100322 24 NUT, HEX X X
17 100316 16 NUT, NYLOC X X
18 100119 16 BOLT, HEXHD X X
19 100111 16 SCREW, HEXHD X X
20 100887 8 CAPSCREW X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-75
SUSPENSION STRUT KIT

26 A

13
3 7
4

10

11

25 B
24

9 16 27

14
5 WARNING
PRESSURISED GAS
23 Avoid injury from escaping
17
fluid. Refer to manual for
22 correct removal, installation
and maintenance procedure.
Typical working pressure:
4800 kPa (700 PSI).
207340
15
21

18
19
20
8

6
2

12 P011056

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-76
SUSPENSION STRUT KIT

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 230322 1 CYL, SUSP STRUT, LHS, ASSY X X
A 230323 1 CYL, SUSP STRUT, RHS, ASSY X X
B 230240 2 CYL, SUSP STRUT, LHS, PROD X X
B 230241 2 CYL, SUSP STRUT, RHS, PROD X X
1 290416 1 ASSY, MAGNET CARRIER, STRUT X X
2 221630 3 BALL, STEEL X X
3 210696 1 CAP, VALVE CYL SUSPSTRUT X X
4 210695 1 VALVE, CYL SUSPSTRUT X X
5 208287 2 GUIDE, TAPE, PISTON, PTFE X X
6 206287 1 BELLOW, RUBBER X X
7 206074 2 SPHERICAL BRG X X
8 200749 1 CLAMP X X
9 200050 1 CLAMP X X
10 190742 1 PLUG, HEX X X
11 183647 1 BARREL, SUSP.STRUT X X
12 182572 1 ROD, ASSY, SUSP STRUT X X
13 174554 1 GUARD, SUSP.STRUT VALVE X X
14 161941 1 PISTON, SUSP STRUT X X
15 161462 1 NECKBUSH, SUSP.STRUT X X
16 140703 2 W/BAND, ROD X X
17 140644 2 GUIDE, TAPE, PISTON, PTFE X X
18 140643 1 SEAL, ROD, OMEGAT X X
19 140513 1 SEAL, ROD X X
20 140440 1 SEAL, WIPER X X
21 140416 1 RING, BACK UP, FOR 140115 X X
22 140353 1 O RING X X
23 140115 1 O RING X X
24 101080 8 WASHER, HARDENED X X
25 101079 8 CAPSCREW, SOCHD X X
26 100893 2 SCREW, BUTTON HEAD X X
27 207340 2 DECAL, SUSPENSION CYLINDER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-77
BIN, MISC. ITEMS

22
19
7
8
9
14
15 17
17 18

10
11 23
17
4 16
6 21
5 19
20
1
13
23
13 12
16

E10813112 H

TD0000035 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-78
BIN, MISC. ITEMS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 218858 2 MAT SHOCK REAR X X ITEM ADDED.
2 208383 2 MUDFLAP, BIN MOUNTED X X
3 206628 1 DECAL,CONSPICUITY SHEETING X X ITEM ADDED.
4 206071 2 SHOCK MAT X X WAS QTY. 6
5 186372 2 SHIM X X ITEM ADDED.
6 182910 1 BIN, B20D, MKII X X WAS 183620.
7 178669 6 SHIM X X ITEM ADDED.
8 178668 6 SHIM X X ITEM ADDED.
9 178656 2 PLATE, GUIDE, BIN X X ITEM ADDED.
10 172806 2 SHIM X X WAS QTY. 6
11 172805 2 SHIM X X WAS QTY. 6
12 172782 2 PLT, MUDFLAP MTG X X ITEM MODIFIED.
13 161025 4 BUSH, BIN PIVOT X X
14 161016 6 BOSS X X ITEM ADDED.
15 100653 6 NUT, STOVER X X ITEM ADDED.
16 100598 16 CAPSCREW X X WAS QTY. 16
17 100532 14 WASHER, HARDENED X X WAS QTY. 8
18 100463 6 CAPSCREW X X ITEM ADDED.
19 100424 24 WASHER, HARDENED X X WAS QTY. 24
20 100316 12 NUT, NYLOC X X
21 100258 2 SCREW, HEXHD X X
22 100212 12 BOLT X X
23 100147 16 WASHER, FLAT X X WAS QTY. 24

B20D 6X4 & 6X6 SUPERTRUCK REV C


7-79
BIN PIVOT KIT

13
9
4

7
6
6
7

E9836116 SH1-2 D

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-80
BIN PIVOT KIT

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 261892 1 PIN ASSY, BIN PIVOT X X
2 176108 1 PIN, PIVOT ROT SENSOR X X
4 172783 2 MTG, CAP, BIN PIVOT X X
6 140169 4 O RING X X
7 140020 4 O RING X X
9 100532 2 WASHER, HARDENED X X
13 101999 2 CAPSCREW X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-81
BIN LINER KIT

E10813025 SH1-2

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-82
BIN LINER KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 262448 1 BIN LINER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-83
HOMOLOGATION (ROAD LEGAL) KIT

FROM VIN. 1536

25
35
33
25
20
5

26
28

1 36

26
4 19
14
15 19 28
29
30
25
22 35
30 33 35
25 32 25
29 11
16
37 35 2
27 22 32 8
13 7
27
31 3
37

21
27
18 9
6 12
27
23 24
34
27 27
27 24 24
34
27
10
17
TD0000069

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-84
HOMOLOGATION (ROAD LEGAL) KIT

FROM VIN. 1536


I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218094 1 MUDGUARD, REAR, LHS X X
2 218093 1 MUDGUARD, REAR, RHS X X
3 208899 2 MUDFLAP, BOTTOM, REAR X X FROM VIN. 1913
4 208898 2 MUDFLAP, TOP, REAR X X
5 208897 2 MUDFLAP, MUDGUARD X X
6 208893 1 CHEVRON BOARD X X
7 204374 2 REFLECTOR, AMBER, BOLT ON X X
8 204373 2 REFLECTOR, RED, BOLT ON X X
9 186755 2 PLT, SHIM, UNDERRUN X X FROM VIN. 1913
10 186749 1 BRACE, UNDERRUN X X FROM VIN. 1913
11 186748 1 ARM, UNDERRUN, LHS X X FROM VIN. 1913
12 186747 1 ARM, UNDERRUN, RHS X X FROM VIN. 1913
13 178591 2 PLT, M/FLAP PROTECT, U/RUN X X FROM VIN. 1913
14 178494 2 MUDFLAP PROTECTION PLT X X
15 178493 1 GUARD, LHS, T/LIGHT, HOMOLOGATION X X
16 178492 1 GUARD, RHS, T/LIGHT, HOMOLOGATION X X
17 178343 1 BAR, UNDERRUN X X FROM VIN. 1913
18 178342 1 PLT, CHEVRON BOARD BIN X X
19 178336 4 MTG, TUBE 1, MUDGUARD X X
20 176319 2 PLATE, SANDWICH, MUDGUARD X X
21 105013 2 SCREW, HEXHD X X FROM VIN. 1913
22 101307 8 WASHER, FLAT X X
23 101062 6 POP RIVET X X
24 100655 14 NUT, STOVER X X FROM VIN. 1913
25 100548 38 WASHER, HARDENED X X
26 100536 64 WASHER, HARDENED X X
27 100424 39 WASHER, HARDENED X X FROM VIN. 1913
28 100415 32 NUT, NYLOC X X
29 100370 12 WASHER, HARDENED X X
30 100364 10 SCREW, HEXHD X X
31 100316 3 NUT, NYLOC X X
32 100314 10 NUT, NYLOC X X
33 100312 12 NUT, NYLOC X X
34 100211 12 BOLT X X FROM VIN. 1913
35 100198 26 SCREW, HEXHD X X
36 100128 32 SCREW, HEXHD X X
37 100111 6 SCREW, HEXHD X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-85
DECALS SHEET 1

FACTORY END-OF-LINE WARNING WARNING DANGER GREASE


PRE-DELIVERY INSPECTION SPRING UNDER POINTS
1 PRESSURE To avoid injury or
MACHINE SERIAL NO. : ________________ Read the manual death, install bin
DATE OF INSPECTION : ________________ before carrying out support pole before
maintenance in this carrying out any
END-OF-LINE area
SIGN OFF BY : ________________________ 207349 207350 maintenance in
this area GREASE
P.D.I. SIGN OFF BY : ___________________ 207351
EVERY
9 6 500HRS
201886
3 IMPORTANT 4 5
207380

2 7 WARNING
R134a
Refrigerant AVOID INJURY
WARNING
PAG Keep clear
Crushing injury may result in
Lubricant 207385 of rotating hinge area if machine is turned.
207381
8 10 fan blades Make sure people are clear of
machine before starting engine
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
207331
11 or moving steering wheel.
Attach locking bar before
RICHARDS BAY, SOUTH AFRICA
performing service near center
of machine or transporting on
MACHINE
IMPORTANT 13 CAUTION
This instructional seat has been provided only
14 a truck.

207336

for training operators or to diagnose machine


CAB TILT PROCEDURE problems. Keep all other riders off this machine.
CAB
Always wear your seat belt.
207339 WARNING
ENGINE
207383
STAY CLEAR
WARNING OPERATOR
PRESSURISED GAS 12 MAY
Avoid injury from escaping
TRANSMISSION fluid. Refer to manual for REVERSE
correct removal, installation
and maintenance procedure. THE
15 Typical working pressure:
4800 kPa (700 PSI). MACHINE.
TRANSFER CASE 207340 207337

FRONT DIFFERENTIAL

16 WARNING 17 CAUTION
AVOID DEATH OR SERIOUS INJURY
MID DIFFERENTIAL
HYDRAULIC NO ETHER *READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
OIL *BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
REAR DIFFERENTIAL
LEVEL
Fire / Explosion PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE.
Hazard. STOP ENGINE (TURN KEY SWITCH TO OFF).
*DO NOT PERMIT RIDERS.
Open Flame in 18 *AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
207348 HAULING THE TRUCK.
AXLE LOADING: OFF ROAD Air Intake. *USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
207307
GVM

TARE
kg

kg V kg
21 207306

kg A1 kg
207382
GA1 (FR)
GA2 (MID) kg A2 kg

GA3 (REAR) kg A3 kg
GCM kg D/T kg WARNING
176114 19
207310

DANGER
Serious injury or
death can result 25 20 22
from contact with
electric lines.
Avoid crushing
Never move any
part of unit or load Do not jump WARNING 23
closer than: 24 if machine tips WARNING WARNING
3m[10FT] plus twice TORQUE BIN PROP BOLTS: AXLE LOADING: HIGH PRESSURE
the line insulator ALL BIN PROP BOLTS MUST BE ON ROAD AVOID INJURY HYDRAULICS
length to an IN PLACE BEFORE OPERATION.
See manual for correct
electric line. USE REPLACE DAMAGED OR GVM kg Ensure propshaft
CORRODED BOLTS maintenance procedure.
SEAT IMMEDIATELY. kg V kg
guards are in Typical working
TARE
BELT USE LOCTITE: place at all times pressure: 8000 kPa
GA1 (FR) kg A1 kg
243 THREAD LOCKER - BLUE. (1160 PSI).
BELL P/N. [280085] 207330 207329
207192 GA2 (MID) kg A2 kg
BOLT : M10 X 50 GA3 (REAR) kg A3 kg
GRADE : 8.8 DIN 933
TORQUE : 49 Nm GCM kg D/T kg
37 lb ft
26 208732
207191

IMPORTANT 27
30 207205
28
Always 33
engage 29 207304

32
Park
Brake CIRCUIT BREAKERS DIODES /
RELAYS FUSES RELAYS / VOLTAGE REGULATOR
RESISTORS
before F6 F7 F8 F9 F10
GREASE F11 10A V1 3A
leaving POINTS
15A 25A 25A 15A
15A
20A
SATMM

K1 F12
F13
10A
5A
SPARE
V3
3A
3A K5 K9 K13 K17 K23
operator’s CCU
F14
F15
5A V4
V5
3A

K2 10A 3A
K6 K10 K14 K18 K22
seat. F1 F2 F3 F4 F5 F16
F17
10A
10A
V6
V7
3A
3A
F18
207277 207290
15A 30A 20A 30A 25A MMP
K3 F19
10A
5A
F25
F24
10A
10A
K7 K11 K15 K19 K21
F20 10A F23 10A
31 ZFP SCU FDC MDU MMD K4
F21
F22
10A
15A
R2 10k
830
K8 K12 K16 N1 K20
R1

K1 - Neutral. F11 - Transmission. (KL15) V1 - Gear Hold Control. K5 - Stop Light. K16 - ADM / MR Ignition Supply.
WARNING
1
F1 - Park Lights. F7 - Bin Up Limit. K2 - Start (KL50). - Engine brake request. V3 - Alternator D+ K6 - 0% Throttle. K17 - MDU / CCU Ignition Supply.
- Interior Lights. - Seat Pump. K3 - Aircon / F12 - Transmission. (KL30) V4 - CCU Control - K7 - Park Brake. K18 - Control Traction Diff /
- Stop Lights. - Wiper Motor.

Any alteration, modification, GREASE DANGER - Hazards / Indicators.


- Wake-Up Module.
- Mirror Defrost.
- Electrical Mirrors.
Lights Cut Out.
K4 - Reverse.
- Voltage Regulator.
F13 - MDU / CCU. (KL15)
- Hazard input to CCU.
Intermittent Wiper.
V5 - Washer Control -
Intermittent.
K8 - Bin Up Limit/Gear Hold.
K9 - Left Indicator.
K10 - Right Indicator.
Bin Pressure Reduction. 2
K19 - Laden / Unladen.
N1 - Voltage Regulator.
repair, structural damage or F2 - Battery Supply to Fuses - - Washer Motor. F14 - Alternator D+ V6 - Hazard Control - K11 - Dip. K20 - Retarder Enable / 2
an overturn reduces this
EVERY Start only from (F12, F13, F18, F19, F20, F21, - Horn Solenoid. F15 - CCU Program. (KL15) MDU / CCU ignition. K12 - Bright. Bin Pressure Reduction. 4
F24). - Electrical Horn. - MDU Program. (KL15) V7 - Ignition Control - K13 - Bin Float/Worklights. K21 - High Range / CTD.
structure’s protective 500HRS F3 - Ignition Supply to Fuses - - Automatic Greaser Indicator. - Diagnostic. (KL15) MDU / CCU Ignition. K14 - Intermittent. K22 - Auto Neutral.
capabilities and invalidates
this certification. Consult
seat in park or (F11, F14, F15, F16, F23).
F4 - Reverse Lights.
F8 - Cold Start.
- Suspension Controller. 2
F16 - Engine. (KL15)
F17 - Reverse Camera. (12V) R2 - External pull up -
K15 - 12V Supply. K23 - Fan Control.
207291
the manufacturer to neutral. - Head Lights.
- Work Lights.
- Artic Spare Power. 1
- Relay Spare Power.
- FM Radio. (12V)
F18 - Engine. (KL30)
Fuel Throttle.
R1 - External pull up -
determine this structure’s - Rotating Beacon. F9 - Bin Float Solenoid.1 F19 - MDU. (KL30) Air pressure sender.
limitations. Starting in gear F5 - Aircon / Headlight Relays.
(Crank Cut Relay)
- Neutral Relay.
- Start Relay.
F20 - Diagnostic. (KL30)
F21 - Battery Balancer. (KL30)
kills. 207408
F6 - Bin Down Latch Solenoid.
- Park Brake Solenoid. 1
- MDU / CCU Power Relay.
- CCU Ignition Status.
Superscript Key
- Accessory.
F22 - 2 Way Radio. (12V)
1 Not used on 4206D
- CTD Solenoid. F10 - (15A) Rear Wiper Motor. F23 - Onboard Weighing. (KL15)
ROLLOVER (ROPS) AND - Automatic Greaser. - Rear Wiper Switch. 2 Used on B50D only - Fan Drive Controller. (KL15)1
FALLING OBJECT (FOPS)
PROTECTIVE STRUCTURE
39 - Iqan Cut Switch.
- CTD Switch.
- Iqan Spare Power.
3

4
Not used on Small Trucks

Used on B40D only


- Memory Module. (KL15) 1 3

- Satellite Communication. (KL15)


F24 - Memory Module (KL30), MT2000. (KL30)
CERTIFICATION - (20A) Bonnet Fans. F25 - Iqan System.
218756

Performance certified at
date of manufacture to:
43 34
0 0%
ROPS: GREASE
SAE J 1040: 1994
ISO 3471: 1994 INFORMATION
1 12%
2 24%
44 POINTS 36
HYDRAULIC TEST 3 39%
FOPS:
SAE J/ISO 3449: 1998 POINTS 4 57%
5 76%
ISO 3449: 1992
MP1 40 6 100% WARNING 41 35
PROTECTIVE STRUCTURE 207471
PART NUMBERS:
207409
202055, 207915
37
CERTIFIED PRIME MOVER
MASS:
8600 Kg (18960 Lbs.)
GREASE 42 IMPORTANT
CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
MP2 208046
POINTS RAISE EMERGENCY EXIT
B30D, B25D, B20D
Use tool to break window

BELL EQUIPMENT C0. S.A.


(PTY) LTD
RICHARDS BAY
38 45
SOUTH AFRICA
207414
M4 GREASE
EVERY GREASE 207411

LOWER EVERY
500HRS 500HRS
REFER TO OMM 207897
207995 208073 207410
TD 0000070

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-86
DECALS SHEET 1

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 201886 1 DECAL, PDI/QUALITY X X
2 176114 1 PLATE, SERIAL NUMBER X X
3 207349 2 DECAL, COMPRESSED AIR X X
4 207350 1 DECAL, SPRING PRESSURE X X
5 207351 2 DECAL, BIN SUPPORT X X
6 207380 2 DECAL, GREASE, 500HRS, BIN PIVOT X X
7 207381 1 DECAL, REFRIGERANT X X
8 207382 1 DECAL, CAB TILT X X
9 207385 1 DECAL, SHIFT INHIB./PARK BRAKE X X
10 207331 1 DECAL, RADIATOR FAN WARNING X X
11 207336 2 DECAL, ARTICULATION CRUSH X X
12 207337 3 DECAL, VISIBILITY WARNING X X
13 207338 2 DECAL, PARK BRAKE WARNING X X
14 207339 1 DECAL, PASSENGER SEAT X X
15 207340 2 DECAL, SUSPENSION CYLINDER X X
16 207348 1 DECAL, HYDRAULIC LEVEL X X
17 207306 1 DECAL, WARNING EATHER, START X X
18 207307 1 DECAL, WARNING READ OMM X X
19 207310 2 DECAL, LIFTING EYE X X
20 207311 2 DECAL, BELL LOGO, CAB DOOR X X
21 207312 1 DECAL, B&W BELL LOGO, FR BONNET X X
22 207329 1 DECAL, HYDRAULIC PRESSURE X X
23 207330 1 DECAL, COMPRESSED AIR X X
24 207191 1 DECAL, DEERE, OVERHEAD POWERLINE X X
25 207192 1 DECAL, DEERE, SEATBELT, WARNING X X
26 207205 1 DECAL, TORQUE BINPROP BOLT X X
27 208732 1 PLATE, SERIAL NUMBER PLT X X
28 217178 2 DECAL, B&W, B20D, SUPERTRUCK X X
29 207277 1 DECAL, PARK BRAKE, APPLICATION X X
30 207304 4 DECAL, TIE DOWN POINT X X
31 207291 1 DECAL, GREASE, OSCIL/R-BRG X X
32 207290 2 DECAL, DEERE, LIFT/TIEDOWN X X
33 218756 1 DECAL, FUSE & RELAY LAYOUT X X
34 207408 1 DECAL, STARTER MOTOR X X
35 207409 1 DECAL, BIN TIP X X
36 207410 1 DECAL, GREASE, 500HRS X X
37 207411 1 DECAL, EMERGENCY EXIT X X
38 207412 1 DECAL, PARK BRAKE X X
39 207414 1 DECAL, ROPS, FOPS, SMALL BELL X X
40 207471 1 DECAL, RETARDER, LEVER X X
41 207823 2 DECAL, BELL LOGO, BIN X X
42 207897 1 DECAL, CAB, L/PUMP LEVER X X
43 207995 1 DECAL, HYDRAULIC TEST POINTS X X
44 208046 1 DECAL, CAB SUPPORT X X
45 208073 1 DECAL, GREASE, 500HRS X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0


7-87
DECALS SHEET 2

WARNING CAUTION WARNING


MAXIMUM SPEED MAXIMUM SPEED
56% 1 10.1 km/h 6.3 Mph BEFORE WELDING ON THIS UNIT: 67% 1 18.8 km/h 5.4 Mph
To avoid control circuit damage:
32% 2 16.4 km/h 10.2 Mph 1. Turn the electrical disconnect 37% 2 14 km/h 8.8 Mph
20 TON (6X4) 19% 3 28 km/h 17.4 Mph
switch to “OFF”.
2. Make sure the vehicle ground straps
20 TON (6X6) 22% 3 25 km/h 15.6 Mph
ADT 14% 4 39.7 km/h 24.7 Mph
are properly installed. ADT 16% 4 35 km/h 21.9 Mph
3. The welding ground clamp must
have a good connection to the
10% 5 56.3 km/h 35.0 Mph machine structure and close to the 12% 5 49 km/h 30.6 Mph
point of weld.
9% 6 65 km/h 40.4 Mph 4. Attach welding ground clamp directly 10% 6 59 km/h 36.9 Mph
to structure before welding.
This decal applies to 20 Ton (6X4) ADT’s with a fully laden gross vehicle mass of This decal applies to 20 Ton (6X6) ADT’s with a fully laden gross vehicle mass of
32358 Kg. [71337 lb], with exhaust brake and hydraulic retarder fully functional 32483 Kg. [71613 lb], with exhaust brake and hydraulic retarder fully functional

WARNING
and with the transmission locked in the specified gear. and with the transmission locked in the specified gear.
208255 208352

46 Torque all wheel nuts to 650 N.m 51


47 [480 LB.FT.] after the first
48 50
5 hours and then again after
50 hours. Repeat this procedure
20 TON 6X4 PERIODIC MAINTENANCE CHART if wheels are changed. 20 TON 6X6 PERIODIC MAINTENANCE CHART
LEVEL
REFER TO OPERATOR'S MANUAL FOR LEVEL
REFER TO OPERATOR'S MANUAL FOR
DETAILED INFORMATION DETAILED INFORMATION

ALL SYSTEM CHECKS ARE TO BE MADE WITH: INFORMATION ALL SYSTEM CHECKS ARE TO BE MADE WITH:

- MACHINE ON LEVEL SURFACE


- BODY LOWERED
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
20 Ton Articulated Dump Truck - MACHINE ON LEVEL SURFACE
- BODY LOWERED
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
FRONT MIDDLE REAR - TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
- INSTALL ARTICULATION LOCK BAR
MAKE MODEL SIZE PSI KPA PSI KPA PSI KPA
- INSTALL ARTICULATION LOCK BAR

IMPORTANT NOTES: IMPORTANT NOTES:


- REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES
GOODYEAR RL-2+177B 20.5R25 33 225 52 360 52 360 - REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES
- FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL - FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL
- FOR SEVERE WORKING CO NDITIONS, REDUCE SERVICE INTERVALS MICHELIN XADN 177B 20.5R25 29 200 52 360 52 360 - FOR SEVERE WORKING CO NDITIONS, REDUCE SERVICE INTERVALS

A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING 208256 A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING
B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS
C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION
D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY

20 Amp - 20 Amp -
*Purging *12V
Units
*Fuel Filter
*Coolant Level
Switch

INTERVAL ITEM ITEM MAINTENANCE APPROVED


HOURS No. POINT DESCRIPTION MATERIAL
INTERVAL ITEM ITEM MAINTENANCE APPROVED
HOURS No. POINT DESCRIPTION MATERIAL
AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
AS REQ
AS REQ
2
13
AIR CLEANER SECONDARY FILTER
TYRES
1
6
REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR
CHECK TYRE PRESSURE
BELL FILTERS 60 Amp - AS REQ
AS REQ
13
27
TYRES
PRIMARY FUEL FILTER / WATER SEPERATOR
6
2
CHECK TYRE PRESSURE
CHECK COLD, DRAIN WATER BEFORE STARTING
AS REQ 27 PRIMARY FUEL FILTER / WATER SEPERATOR 2 CHECK COLD, DRAIN WATER BEFORE STARTING *Ignition AS REQ
AS REQ
37
34
ENGINE CRANK CASE BREATHER
RADIATOR GRILL, AIRCON CONDENSER
1 CHECK AND CLEAN ELEMENT
CHECK, CLEAN IF REQUIRED
AS REQ 37 ENGINE CRANK CASE BREATHER 1 CHECK AND CLEAN ELEMENT
AS REQ 34 RADIATOR GRILL, AIRCON CONDENSER CHECK, CLEAN IF REQUIRED AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED
AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED AS REQ 3 PRE CLEANER ASSEMBLY CHECK, CLEAN IF REQUIRED
AS REQ 3 PRE CLEANER ASSEMBLY CHECK, CLEAN IF REQUIRED AS REQ 35 RADIATOR EXTENDED LIFE COOLANT 1 CHANGE THE COOLANT ( C )
AS REQ 35 RADIATOR EXTENDED LIFE COOLANT 1 CHANGE THE COOLANT ( C ) AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE
AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE 10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK BELL FILTERS
10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK BELL FILTERS 10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 5 CHECK EVERY START-UP 10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
WARNING LIGHTS, WARNING BUZZER
10 CHECK 10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
15 EXTERNAL LIGHTS, REVERSE BUZZER
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD 10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL 10 25 TRANSMISSION 1 VISUAL CHECK FOR LEAKS
10 25 TRANSMISSION 1 VISUAL CHECK FOR LEAKS 10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD
10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD 10 30 BRAKE ACCUMULATOR 1 TEST FUNCTION
10 30 BRAKE ACCUMULATOR 1 TEST FUNCTION 10 32 ENGINE OIL LEVEL 1 CHECK
10 32 ENGINE OIL LEVEL 1 CHECK 500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED 500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS 500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D)
500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D) 500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR
500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR 500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR 500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS 500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS 500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS 500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
21 500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN
500 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 24 1 CHECK AND CLEAN 500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS
TRANSMISSION BREATHER
500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS 500 32 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
500 32 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS 500 33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
500 33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS 500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS 500 23 TRANSMISSION OIL LEVEL 1 CHECK WITH TRANS. HOT, WHILE ENGINE IDLES
500 23 TRANSMISSION OIL LEVEL 1 CHECK WITH TRANS. HOT, WHILE ENGINE IDLES Spare Solenoid 1000
1000
28
31
PRIMARY FUEL FILTER / WATER SEPERATOR
SECONDARY FUEL FILTERS
2
2
REPLACE FILTER ELEMENT
REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 28 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 31 SECONDARY FUEL FILTERS 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 11 AXLE AND FINAL DRIVE OIL 9 CHECK THE OIL LEVEL
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
2000 11 AXLE AND FINAL DRIVE OIL 9 DRAIN AND REFILL SEE LUBRICANTS
1000 11 AXLE AND FINAL DRIVE OIL 6 CHECK THE OIL LEVEL
SEE LUBRICANTS 2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 11 AXLE AND FINAL DRIVE OIL 6 DRAIN AND REFILL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS

AMBIENT TEMPERATURE RANGE DURING FILL PERIOD AMBIENT TEMPERATURE RANGE DURING FILL PERIOD
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122 RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50 C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE - M-BENZ ENGINE - M-BENZ


- OILS TO MEET ‘M-BENZ 228.5 - OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40 SPECIFICATIONS SAE 15W-40
SAE 10W-40 SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40 PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40 - CALTEX XLD 10W-40

TRANSMISSION AND TRANSFER CASE OIL TRANSMISSION AND TRANSFER CASE OIL
- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND - USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL HYDRAULIC OIL


- OILS TO MEET ATF ATF - OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2952-S COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W SPECIFICATION SAE 10W
SAE 30 SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G PREFERRED: - CALTEX TEXAMATIC TYPE-G

GREASE
Ignition Solenoid GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2 - PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2 - CALTEX ULTRA DUTY GREASE NGLI N0.2

DRIVE AXLES - BELL DRIVE AXLES - BELL


- OILS TO MEET API GL-5, MT-1, ZF TE-ML05 - OILS TO MEET API GL-5, MT-1, ZF TE-ML05
SPECIFICTION SPECIFICTION

PREFFERED: - CALTEX OIL ZF (80W-90) PREFFERED: - CALTEX OIL ZF (80W-90)

208257 208327

217451

56 54 12V POWER POINT


57
DIN / ISO 4165
IMPORTANT 53
DO NOT OVER SPEED MACHINE Use plug 217546
217578
Serious damage can result.
Under NO circumstances must engine speed exceed 2800 rpm.
n/min
2306D, T17D & 20, 25 & 30 ton machines.
217827

55

49
OFF

ON
ACC
52
START
217463

IMPORTANT
REMOVE AND CLEAN AIRCON
FILTER DAILY, WHEN OPERATING
IN A DUSTY ENVIRONMENT.
(FILTER LOCATED BEHIND
OPERATOR'S SEAT.)
218033 TD 0000081 A

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-88
DECALS SHEET 2

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
46 208255 1 DECAL, SPEED DOWN SLOPE, 20T, 6X4 X
47 208256 1 DECAL, TYRE PRESSURE, 20T X X
48 208257 1 DECAL, INFO, CLUSTER, B20D, 6X4 X
49 208258 2 DECAL, B&W, B20D, ADT X X
50 208327 1 DECAL, INFO CLUSTER, B20D, 6X6 X
51 208352 1 DECAL, SPEED DOWN SLOPE, B20D, 6X6 X
206628 A/R DECAL, CONSPICUITY SHEETING X X
52 218033 1 DECAL, AIRCON, FLITER, CLEAN X X
53 218622 1 DECAL,BATTERY DISCONNECT X X
54 217451 1 DECAL, MAIN CB BOX X X
55 217463 1 DECAL, IGNITION KEY, SWITCH X X
56 217827 1 DECAL, WARNING, OVERSPEEDING, SML X X ITEM ADDED.
57 217578 1 DECAL, 12V POWER POINT X X

B20D 6X4 & 6X6 SUPERTRUCK REV B


7-89
TRIANGLE

TD 0000091

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-90
TRIANGLE

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 203409 1 WARNING TRIANGLE, REFLECTIVE X X

B20D 6X4 & 6X6 SUPERTRUCK REV A


7-91
B20D
B20D6X4
6X4&&6X6
6X6SUPERTRUCK
SUPERTRUCK
7-92
SECTION 8 SERVICE KITS

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
8-1
SERVICE KITS

1 2 3

4 5 6

7 8

P008318

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0

8-2
SERVICE KITS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
360166 1 KIT,SERVICE 500HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
360167 1 KIT,SERVICE 1000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
360168 1 KIT,SERVICE 2000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
360169 1 KIT,SERVICE 4000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
6 220735 1 ELEMENT,FILTER,HYDRAULIC X X

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0

8-3
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
8-4
SECTION 9
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
9-1
LUBRICANTS

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 208257).


Kindly contact your nearest BELL EQUIPMENT operation for more information.

B20D 6X4 PERIODIC MAINTENANCE CHART


LEVEL
REFE R TO OPERATOR'S MANUAL FOR
DETAILED INFORMATION

ALL SYSTEM CHECKS ARE TO BE MADE WITH:


- MACHINE ON LEVEL SURFACE
- BODY LOWERED
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
- INSTALL ARTICULATION LOCK BAR

IMPORTANT NOTES:
- REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES
- FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL
- FOR SEVERE WORKING C NO
DITIONS, REDUCE SERVICE INTERVALS

A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING


B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS
C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION
D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY

INTERVAL ITEM ITEM MAINTENANCE APPROVED


DESCRIPTION
HOURS No. POINT MATERIAL

AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
AS REQ 13 TYRES 6 CHECK TYRE PRESSURE
AS REQ 27 PRIMARY FUEL FILTER / WATER SEPERATOR 2 CHECK COLD, DRAIN WATER BEFORE STARTING
AS REQ 37 ENGINE CRANK CASE BREATHER 1 CHECK AND CLEAN ELEMENT
AS REQ 34 RADIATOR GRILL, AIRCON CONDENSER CHECK, CLEAN IF REQUIRED
AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED
AS REQ 3 PRE CLEANER ASSEMBLY CHECK, CLEAN IF REQUIRED
AS REQ 35 RADIATOR EXTENDED LIFE COOLANT 1 CHANGE THE COOLANT ( C )
AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE
10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK BELL FILTERS
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 25 TRANSMISSION 1 VISUAL CHECK FOR LEAKS
10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD
10 30 BRAKE ACCUMULATOR 1 TEST FUNCTION
10 32 ENGINE OIL LEVEL 1 CHECK
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D)
500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR
500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN
500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS
500 32 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
500 33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 23 TRANSMISSION OIL LEVEL 1 CHECK WITH TRANS. HOT, WHILE ENGINE IDLES
1000 28 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
1000 31 SECONDARY FUEL FILTERS 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 11 AXLE AND FINAL DRIVE OIL 6 CHECK THE OIL LEVEL
2000 11 AXLE AND FINAL DRIVE OIL 6 DRAIN AND REFILL SEE LUBRICANTS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS

AMBIENT TEMPERATURE RANGE DURING FILL PERIOD


RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE - M-BENZ
- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40

TRANSMISSION AND TRANSFER CASE OIL


- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G

GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2

DRIVE AXLES - BELL


- OILS TO MEET API GL-5, MT-1, ZF TE-ML05
SPECIFICTION

PREFFERED: - CALTEX OIL ZF (80W-90)

208257

AMBIENT TEMPERATURE RANGE DURING FILL PERIOD


RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE - M-BENZ
- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40

TRANSMISSION AND TRANSFER CASE OIL


- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G

GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2

DRIVE AXLES - BELL


- OILS TO MEET API GL-5, MT-1, ZF TE-ML05
SPECIFICTION

PREFFERED: - CALTEX OIL ZF (80W-90)

P008697 A

B20D
B20D 6X4
6X4 &AND
6X66X6
SUPERTRUCK
ADT REV 0

9-2
ADHESIVES

RECOMMENDED ADHESIVES
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
280016 Loctite: 2 Form-A-Gasket X X
280039 Loctite: 277 Threadlocker, Red HS X X
280085 Loctite:243 Threadlocker, Blue X X
280089 Loctite: 272 Threadlocker, Red X X
280107 Loctite: 518 Anaerobic Gasket X X
280111 Loctite: 599 Gasket, (High Temp) X X
280450 Loctite: 767 Anti-seize X X
Sika Primer 210 T Cleaning X X (Used on D-Series Cabs)
Sika Flex Activator X X (Used on D-Series Cabs)
Sika Flex 225 FC used for Window adhesion X X (Used on D-Series Cabs)

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0

9-3
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing


Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

ã CAUTION
Do not use Lacquer Thinners

& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0

9-4
SECTION 10 SPECIAL TOOLS

B20D 6X4 & 6X6 SUPERTRUCK


10-1
ENGINE - OM 906 LA SERVICE TOOLS

P008533 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-2
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262126

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262126 1 KIT,SPEC TOOLS,OM906LA X X
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-3
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-4
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-5
ENGINE - OM 906 LA REPAIR TOOLS

P008535 A

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-6
ENGINE - OM 906 LA REPAIR TOOLS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262127 1 KIT,SPEC TOOLS,OM906LA X X
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-7
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

P008536

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-8
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-9
ENGINE - OM 906 LA REPAIR TOOLS

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-10
ENGINE - OM 906 LA REPAIR TOOLS, KIT 262128

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-11
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262128

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-12
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262128

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC280089 1 Ring wrench X X
2 281357 1 Counter hold wrench X X
3 281313 1 Support X X
4 281320 1 Puller for bearing assembly X X
5 281321 1 Puller for bearing housing X X
6 281375 1 Puller for bearing housing X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-13
GEAR RATIO 13100/13200 TRANSFER CASE

1 7 13

2 8 14

3 9 15

4 16
10

5 17
11

6 12 18

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-14
GEAR RATIO 13100/13200 TRANSFER CASE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281000 1 Locking fixture X X
2 281001 1 Tightening fixture X X
3 281002 1 Shield punch X X
4 281003 1 Heating plug X X
5 281004 1 Seal punch X X
6 281005 1 Press tool bearing X X
7 281006 1 Pin inserting tool X X
8 281007 1 Spec. 2 pin spanner X X
9 281008 1 Heating plug X X
10 281009 1 Clamping plate X X
11 281013 1 Heating plug X X
12 281016 1 Guide pin M12 X X
13 281017 1 Guide pin M10 X X
14 281018 1 Press fixture X X
15 281019 1 Press tool X X
16 281020 1 Support fixture X X
17 281021 1 Press fixture X X
18 281024 1 Support fixture X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-15
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)

19

20

21

22

23

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-16
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281008 1 TOOL, PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL, POINTER SET X X
23 280533 1 PULLER, BEARING, T/CASE X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-17
ZF 6HP 592 C TRANSMISSION

10

11

12
6

P008651

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-18
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281675 1 HOOK, LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER, TWO LEG X X
5 281679 1 TOOL, BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT, EXTRACT X X
8 281682 1 DEVICE, LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER, HOT AIR X X
11 281685 1 BKT, ADAPTER LHS X X
12 281686 1 BKT, ADAPTER RHS X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-19
ZF 6HP 592 C TRANSMISSION (CONTINUED)

18

13

19

20

14

21

15

22
16

23

17
P008652

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-20
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281687 1 DRIFTER X X
14 281688 1 EYE, LIFTING X X
15 281689 1 INSERT, GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE, ADJUSTING X X
18 281692 1 FIXTURE, HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE, SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE, LIFTING X X
23 281697 1 MTG X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-21
ZF 6HP 592 C TRANSMISSION (CONTINUED)

24
30

31

25

32

26

33

27

28

29

34

P008653

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-22
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE, CLAMPING X X
32 281706 1 TOOL, TEST X X
32 281707 1 KIT, PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE, HOLDING X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-23
ZF 6HP 592 C TRANSMISSION

35

40

36

41

37

38 42

39

43

P008654

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-24
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
35 281709 1 Device, Holding X X
36 281710 1 Device, Lifting X X
37 281711 1 Insert, Hexagon X X
38 281712 1 Extractor X X
39 281713 1 Stand X X
40 281714 1 Punch X X
41 281715 1 Punch X X
42 281716 1 Bracket X X
43 281717 1 Rod, m6 X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-25
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL

7
1

2
8

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-26
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 280145 1 Rear/front diff insert tool X X
2 280146 1 Through drive insert tool X X
3 280147 1 Through drive seal bearing tool X X
4 280149 1 Bearing resistance tool X X
5 280173 1 Hub nut spanner X X
6 280174 1 Stub axle guide stud X X
7 280273 1 Cassette seal installer X X
8 280401 1 Flange hold tool X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-27
ZF HK 3.18 LS DIFFERENTIAL

P008657

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-28
ZF HK 3.18 LS DIFFERENTIAL

I T T Vin Series
Q
T PART 1 1
T DESCRIPTION REMARKS
E No. 7 7 From:
Y
M F T To:
1 281268 1 Shaft, Measuring X X
2 281269 1 Piston, Measuring X X
3 281267 1 Sleeve, Grab X X
4 281140 1 Basic Set X X
5 281266 1 Fixture, Adjustable X X
6 281272 1 Driver, Seal X X
7 281271 1 Sleeve, Grab X X
8 281140 1 Basic Set X X
9 281270 1 Sleeve, Grab X X
10 281144 1 Indicator, Dial X X
11 281143 1 Stand, Magnetic X X
12 281218 1 Pliers, Lifting X X
13 281234 1 Shaft, Measuring X X
14 281236 1 Shims, 120 X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-29
SUSPENSION, REPAIR/OVERHAUL

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-30
SUSPENSION : REPAIR/OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 121463 1 Nitrogen charge kit adapter X X
2 280177 1 19mm socket X X
3 280257 1 Nitrogen charge kit X X
4 280258 1 Oil level tool X X
5 280259 1 Gas level tool X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-31
HYDRAULICS, REPAIR/OVERHAUL

6
1

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-32
HYDRAULICS, REPAIR/OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 201873 1 Adapter X X
2 206082 1 Gauge (quad) pressure X X
3 240498 1 Test pipe (2.5m) X X
4 240499 1 Test pipe (1.0m) X X
5 280261 1 Adjustable C-Spanner X X
6 280470 1 Steering cylinder nut tool X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-33
FRAME & OSCILLATION TOOLS

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-34
FRAME & OSCILLATION TOOLS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 280081 1 Chain wrench X X
2 280329 1 Oscillation tool X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-35
DIAGNOSTIC TOOLS (DRIVELINE)

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-36
DIAGNOSTIC TOOLS (DRIVELINE)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 280479 1 MERC,MINIDIAG2 X X
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT X X

B20D 6X4 & 6X6 SUPERTRUCK REV 0

10-37
TYRE INFLATION KIT

P009452 A

B20D 6X4 & 6X6 SUPERTRUCK REV C


10-38
TYRE INFLATION KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 262867 1 KIT, TYRE INFLATION-ALL D# X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FTG, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X

B20D 6X4 & 6X6 SUPERTRUCK REV C


10-39
B20D 6X4 & 6X6 SUPERTRUCK
10-40
SECTION 11 NUMERICAL INDEX

B20D 6X4 & 6X6 SUPERTRUCK


11-1
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100010 WASHER 3 3-73 100080 SCREW, HEXHD 85 6-9
100012 WASHER, FLAT 32 4-11 100081 SCREW, HEXHD 14 7-11
100021 CAPSCREW, SOCHD 59 4-35 100081 SCREW, HEX HEAD 21 7-29
100037 NUT 2 3-73 100081 SCREW, HEXHD 30 7-61
100054 WASHER, SPRING 28 7-47 100081 SCREW,HEXHD 85 7-49
100061 WASHER, FLAT 16 7-11 100082 SCREW 18 6-17
100061 WASHER, FLAT 21 7-65 100082 SCREW 45 7-73
100061 WASHER, FLAT 22 7-29 100083 SCREW, HEXHD 21 2-65
100061 WASHER, FLAT 30 7-63 100083 SCREW, HEXHD 29 7-61
100061 WASHER, FLAT 31 4-11 100083 SCREW, HEXHD 31 5-7
100061 WASHER, FLAT 31 7-61 100083 SCREW, HEXHD 31 7-43
100061 WASHER, FLAT 33 7-43 100083 SCREW, HEXHEAD 45 3-71
100061 WASHER, FLAT 37 7-47 100083 SCREW, HEXHD 75 2-75
100061 WASHER,FLAT 52 4-39 100083 SCREW, HEXHD 84 6-9
100061 WASHER, FLAT 59 4-43 100084 BOLT, HEXHD 30 7-43
100061 WASHER, FLAT 74 6-21 100084 BOLT, HEXHD 41 4-3
100061 WASHER, FLAT 74 6-23 100085 SCREW, HEX HEAD 30 7-31
100061 WASHER, FLAT 78 2-73 100085 SCREW 44 7-73
100061 WASHER, FLAT 78 2-75 100085 SCREW 70 6-23
100061 WASHER, FLAT 88 6-5 100085 SCREW, M10X20 70 6-25
100061 WASHER, FLAT 88 6-9 100085 SCREW, HEXHD 83 6-5
100061 WASHER,FLAT 88 7-49 100086 SCREW, HEX HEAD 21 7-5
100062 WASHER 4 7-33 100086 SCREW, HEXHD 28 7-61
100062 WASHER, FLAT 7 7-13 100086 SCREW, HEXHD 43 7-73
100062 WASHER, FLAT 12 7-23 100086 SCREW, HEXHD 69 6-21
100062 WASHER 12 7-33 100086 SCREW, HEXHD 82 6-7
100062 WASHER, FLAT 18 7-29 100086 SCREW, HEXHD 84 7-49
100062 WASHER, FLAT 32 5-7 100089 SCREW, HEXHD 12 7-59
100062 WASHER, FLAT 35 7-51 100089 SCREW 13 2-61
100062 WASHER, FLAT 36 7-47 100089 SCREW,HEXHD 13 3-57
100062 WASHER, FLAT 43 4-3 100089 SCREW 17 7-53
100062 WASHER, FLAT 47 7-73 100089 SCREW, HEXHD 19 7-69
100062 WASHER, FLAT 73 6-23 100089 SCREW, HEXHD 21 7-17
100062 WASHER,FLAT,8.4X17X1.6 73 6-25 100089 SCREW, HEXHD 28 7-63
100062 WASHER, FLAT 87 6-5 100089 SCREW, HEXHD 29 7-43
100062 WASHER, FLAT 87 6-9 100089 SCREW 51 4-39
100063 WASHER, HARDENED 15 7-11 100089 SCREW 57 4-43
100063 WASHER, FLAT 18 7-25 100089 SCREW, HEXHD 68 3-65
100063 WASHER, HARDENED 20 7-65 100089 SCREW, HEXHD 74 2-75
100063 WASHER, HARDENED 32 7-63 100089 SCREW, HEXHD 82 4-17
100063 WASHER,HARDENED,M 5 49 6-27 100089 SCREW, HEXHD 82 4-19
100063 WASHER, HARDENED 72 6-23 100089 SCREW, HEXHD 91 7-19
100063 WASHER,HARDENED,M 5 72 6-25 100090 SCREW, HEX HEAD 10 7-5
100063 WASHER, HARDENED 77 2-73 100090 SCREW, HEX HEAD 18 7-31
100063 WASHER, HARDENED 86 6-5 100090 SCREW, Hexhd 22 2-3
100063 WASHER, HARDENED 86 6-7 100090 SCREW, HEXHD 23 7-55
100063 WASHER, HARDENED 86 6-9 100090 SCREW, HEXHD 27 7-61
100064 WASHER, FLAT 22 7-17 100090 SCREW, HEXHD 34 7-51
100064 WASHER, FLAT 44 4-3 100090 SCREW, HEXHD 90 7-19
100064 WASHER, FLAT 46 7-73 100091 SCREW, HEXHD 20 2-65
100065 WASHER, SPRING 35 7-47 100091 SCREW, HEXHD 27 7-71
100070 SPLITPIN 30 4-11 100091 SCREW, HEXHD 33 7-51
100077 SCREW, HEXHD 58 4-43 100091 SCREW, HEXHD 40 4-3
100080 BOLT 19 7-65 100091 SCREW, HEXHD 58 4-35
100080 BOLT 29 7-63 100092 BOLT, HEXHD 2 7-13
100080 BOLT 32 7-43 100094 BOLT,HEXHD 8.8,M10X120 48 6-27
100080 BOLT 34 7-47 100094 BOLT, HEXHD 73 2-73
100080 BOLT 71 6-23 100111 SCREW, HEXHD 19 7-75
100080 BOLT 76 2-73 100111 SCREW, HEXHD 22 7-65
100080 BOLT 76 2-75 100111 SCREW, HEXHD 37 7-85
100080 SCREW, HEXHD 85 6-5 100111 SCREW, HEXHD 42 7-73
100080 SCREW, HEXHD 85 6-7 100119 BOLT, HEXHD 18 7-75

B20D 6X4 & 6X6 SUPERTRUCK


11-2
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100119 BOLT, HEXHD 22 7-55 100225 CAPSCREW 17 7-69
100123 CAPSCREW 18 7-69 100225 CAPSCREW 55 4-35
100124 SCREW, HEXHD 20 3-3 100225 CAPSCREW 79 4-19
100128 SCREW, HEXHD 36 7-85 100228 CAPSCREW 28 3-109
100128 SCREW, HEXHD 41 7-73 100238 SCREW, Hexhd 21 2-3
100128 SCREW,HEXHD 80 7-15 100238 SCREW, HEXHD 65 6-23
100129 BOLT, HEX HD 6 3-77 100244 CAPSCREW, SOCHD 13 4-45
100129 BOLT, HEX HD 16 3-77 100256 CAPSCREW, SOCHD 5 4-27
100129 BOLT, HEX HD 19 3-77 100258 SCREW, HEXHD 21 7-79
100141 BOLT, HEXHD 29 4-11 100258 SCREW, HEXHD 54 4-33
100146 SCREW, HEXHD 26 7-61 100264 CAPSCREW, SOCHD 4 3-109
100146 SCREW, HEXHD 32 7-51 100264 CAPSCREW, SOCHD 20 3-79
100147 WASHER, FLAT 23 7-79 100264 CAPSCREW, SOCHD 20 3-85
100147 WASHER, FLAT 30 3-91 100264 CAPSCREW 20 3-93
100147 WASHER,FLAT 31 7-51 100264 CAPSCREW, SOCHD 22 3-111
100148 WASHER, FLAT 23 7-65 100264 CAPSCREW, SOCHD 24 3-99
100148 WASHER, FLAT 30 5-7 100268 STUD, WHEEL, DRIVE AXLE 6 3-109
100149 SCREW, HEXHD 11 3-119 100268 STUD, WHEEL, DRIVE AXLE 16 3-119
100150 BOLT, HEXHD 3 3-61 100273 SCREW 17 7-65
100165 BOLT, HEXHD 11 3-59 100273 SCREW 31 7-63
100176 SCREW, HEXHD 81 6-5 100281 NUT, HEXAGON 12 7-11
100178 SCREW, HEXHD 45 4-3 100281 NUT, HEXAGON 28 7-29
100178 SCREW, HEXHD 81 4-19 100283 NUT, HEX 28 7-31
100189 SCREW, HEXHD 13 7-11 100293 NUT, HEXAGON 21 7-57
100189 SCREW, HEXHD 68 6-23 100309 NUT, NYLOC 17 7-25
100189 SCREW, HEXHD 80 6-9 100309 NUT,NYLOC, M5 46 6-27
100193 CDREW, HEXHD 33 7-47 100309 NUT, NYLOC 64 6-23
100193 SCREW, HEXHD 67 6-21 100309 NUT, NYLOC 79 6-5
100193 SCREW, HEXHD 67 6-23 100309 NUT, NYLOC 79 6-9
100196 BOLT,HEXHD 39 4-5 100310 NUT, NYLOC 8 7-29
100196 BOLT, HEXHD 56 4-33 100310 NUT, NYLOC 11 7-11
100197 CAPSCREW, SOC HD 6 7-33 100310 NUT, NYLOC 16 7-65
SCREW, Suction Pipe to Oil 100310 NUT, NYLOC 17 3-109
100197 7 2-17
Pump 100310 NUT 19 3-79
100197 CAPSCREW, SOCHD 11 3-109 100310 NUT, NYLOC 19 3-85
100197 CAPSCREW, SOCHD 25 3-99 100310 NUT, NYLOC 19 3-93
100198 SCREW, Hexhd 18 2-67 100310 NUT, NYLOC 21 3-111
100198 SCREW, HEXHD 25 7-71 100310 NUT, NYLOC 23 3-99
100198 SCREW, HEX HD 27 7-31 100310 NUT, NYLOC 26 7-63
100198 SCREW, HEXHD 28 7-43 100310 NUT, NYLOC 27 4-11
100198 SCREW, HEXHD 30 7-51 100310 NUT, NYLOC 27 7-43
100198 SCREW, HEXHD 32 7-47 100310 NUT, NYLOC 50 4-39
100198 SCREW, HEXHD 35 7-85 100310 NUT, NYLOC 56 4-43
100198 SCREW, HEXHD 8.8 DIN933 YZ 47 6-27 100310 NUT, NYLOC 63 6-21
100198 SCREW, HEXHD 72 2-73 100310 NUT, NYLOC 63 6-23
100199 BOLT, HEXHD 19 2-65 100310 NUT, NYLOC 71 2-73
100200 BOLT, HEXHD 28 4-11 100310 NUT, NYLOC 78 6-5
100208 CAPSCREW, SOCHD 66 6-21 100310 NUT, NYLOC CLASS 78 6-7
100209 SCREW, HEXHD 69 3-65 100310 NUT, NYLOC 78 6-9
100209 SCREW, HEXHD 69 3-67 100312 NUT, NYLOC 6 7-13
100210 BOLT 14 3-119 100312 NUT, NYLOC 8 7-33
100210 SCREW, HEX HEAD 17 7-5 100312 NUT,NYLOC 12 3-57
100210 BOLT 19 3-3 100312 NUT, NYLOC 13 7-33
100211 SCREW, HEXHD 13 3-119 100312 NUT,NYLOC 15 6-17
100211 SCREW, HEX HD 18 2-65 100312 NUT, Nyloc 17 2-67
100211 BOLT 34 7-85 100312 NUT, NYLOC 17 7-23
100212 BOLT 18 7-65 100312 NUT, NYLOC 17 7-29
100212 BOLT 22 7-79 100312 NUT, NYLOC 20 7-57
100212 BOLT 27 7-63 100312 NUT, NYLOC 24 7-71
100212 BOLT 29 7-51 100312 NUT, NYLOC 25 7-61
100212 BOLT 80 4-17 100312 NUT, NYLOC 26 7-43
100213 CAPSCREW, SOCHD 73 3-65 100312 NUT,NYLOC 28 7-51

B20D 6X4 & 6X6 SUPERTRUCK


11-3
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100312 NUT, NYLOC 29 5-7 100354 WASHER, COPPER 47 4-5
100312 NUT, NYLOC 33 7-85 100356 SCREW, HEXHD 26 4-11
100312 NUT, NYLOC 34 7-63 100359 WASHER, FENDER 18 7-17
100312 NUT, NYLOC 38 4-3 100359 WASHER, FENDER 80 7-19
100312 NUT, NYLOC 38 4-5 100362 SCREW 26 7-71
100312 NUT, NYLOC 39 7-73 100362 BOLT 37 7-73
100312 NUT,NYLOC,M8 45 6-27 100364 SCREW, HEXHD 13 6-17
100312 NUT, NYLOC 46 3-71 100364 SCREW, HEXHD 25 7-51
100312 NUT, NYLOC 62 6-23 100364 SCREW, HEXHD 30 7-85
100312 NUT, NYLOC 70 2-73 100364 SCREW 52 4-33
100312 NUT, NYLOC 70 2-75 100364 SCREW, HEXHD 52 4-35
100312 NUT, NYLOC 77 6-5 100364 SCREW, HEXHD 68 2-73
100312 NUT, NYLOC 78 4-17 100365 SCREW, HEXHD 18 3-3
100314 NUT,NYLOC 8 5-11 100365 SCREW, Hexhd 20 2-3
100314 NUT, NYLOC 11 7-59 100370 WASHER, HARDENED 3 7-13
100314 NUT, NYLOC 12 2-61 100370 WASHER,HARDENED 9 5-11
100314 NUT,NYLOC 14 6-17 100370 WASHER, HARDENED 10 7-59
100314 NUT, NYLOC 16 7-53 100370 WASHER, HARDENED 11 2-61
100314 NUT,NYLOC 19 5-11 100370 WASHER,HARDENED 11 3-57
100314 NUT, NYLOC 19 7-55 100370 WASHER, HARDENED 11 7-5
100314 NUT, NYLOC 20 7-17 100370 WASHER, HARDENED 12 6-17
100314 NUT, NYLOC 22 7-31 100370 WASHER, HARDENED 14 7-53
100314 NUT, NYLOC 23 7-71 100370 WASHER, HARDENED 16 7-69
100314 NUT, NYLOC 24 7-61 100370 WASHER, HARDENED 17 2-65
100314 NUT, NYLOC 25 7-43 100370 WASHER, HARDENED 17 3-3
100314 NUT, NYLOC 25 7-63 100370 WASHER,HARDENED 18 5-11
100314 NUT, NYLOC 27 7-51 100370 WASHER, HARDENED 18 7-55
100314 NUT, NYLOC 32 7-85 100370 WASHER, Hardened 19 2-3
100314 NUT, NYLOC 37 4-3 100370 WASHER, FLAT 21 7-31
100314 NUT, NYLOC 38 7-73 100370 WASHER, HARDENED 22 7-71
100314 NUT, NYLOC 49 4-39 100370 WASHER, HARDENED 23 7-61
100314 NUT 53 4-33 100370 WASHER, HARDENED 23 7-63
100314 NUT, NYLOC 53 4-35 100370 WASHER, HARDENED 24 7-43
100314 NUT, NYLOC 55 4-43 100370 WASHER, HARDENED 24 7-51
100314 NUT, NYLOC 69 2-73 100370 WASHER, HARDENED 25 4-11
100314 NUT, NYLOC 69 2-75 100370 WASHER, HARDENED 29 7-85
100314 NUT, NYLOC 76 6-7 100370 WASHER, HARDENED 36 4-3
100314 NUT, NYLOC 77 4-17 100370 WASHER, HARDENED 36 7-73
100314 NUT, NYLOC 77 4-19 WASHER,HARD-
100370 44 6-27
100314 NUT, NYLOC 82 7-19 ENED,11X20X2.5 SZ
100316 NUT, NYLOC 15 7-65 100370 WASHER, HARDENED 46 4-39
100316 NUT, NYLOC 17 7-75 100370 WASHER, HARDENED 51 4-33
100316 NUT, NYLOC 19 7-5 100370 WASHER, HARDENED 51 4-35
100316 NUT, NYLOC 19 7-17 100370 WASHER, HARDENED 52 4-43
100316 NUT, NYLOC 20 7-79 100370 WASHER, HARDENED 61 6-21
100316 NUT, NYLOC 23 7-29 100370 WASHER, HARDENED 61 6-23
100316 NUT, NYLOC 24 7-63 WASHER,HARD-
100370 61 6-25
100316 NUT, NYLOC 26 7-51 ENED,11X20X2.5 SZ
100316 NUT, NYLOC 31 7-85 100370 WASHER, HARDENED 67 2-73
100316 NUT, NYLOC 48 4-39 100370 WASHER, HARDENED 67 2-75
100316 NUT, NYLOC 54 4-43 100370 WASHER,HARDENED 72 7-49
100316 NUT, NYLOC 81 7-19 100370 WASHER, HARDENED 74 4-17
100322 NUT, HEX 15 7-53 100370 WASHER, HARDENED 74 4-19
100322 NUT, HEX 16 7-75 100370 WASHER, HARDENED 75 6-5
100322 NUT, HEX 47 4-39 100370 WASHER, FENDER 75 6-7
100322 NUT, HEX 53 4-43 100370 WASHER, HARDENED 79 7-19
100322 NUT, HEX CLASS 78 4-15 100386 BOLT, Hex Head 4 3-117
100323 NUT, NYLOC 9 3-59 100390 SCREW, CAP 14 7-31
100334 NUT, CASTLE 9 4-31 100403 NUT,NYLOC M4 43 6-27
100335 SCREW, HEXHD 75 4-17 100415 NUT, NYLOC 22 7-61
100341 NUT, CASTLE 12 4-45 100415 NUT, NYLOC 23 7-51
100351 NUT 6 3-121 100415 NUT, NYLOC 28 7-85

B20D 6X4 & 6X6 SUPERTRUCK


11-4
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100415 NUT, NYLOC 75 4-15 100548 WASHER, HARDENED 18 7-51
100421 WASHER, FENDER 9 7-29 100548 WASHER, HARDENED 20 7-71
100424 WASHER, HARDENED 14 7-65 100548 WASHER, HARDENED 21 7-61
100424 WASHER, HARDENED 15 7-75 100548 WASHER, HARDENED 23 7-43
100424 WASHER, HARDENED 16 2-65 100548 WASHER, HARDENED 25 7-85
100424 WASHER, HARDENED 16 3-3 100548 WASHER, HARDENED 35 4-3
100424 WASHER, HARDENED 17 7-55 100548 WASHER, HARDENED 35 4-5
100424 WASHER, HARDENED 18 7-5 WASHER,HARD-
100548 42 6-27
100424 WASHER, HARDENED 19 7-79 ENED,834X17X1.6 SZ
100424 WASHER, HARDENED 21 7-71 100548 WASHER, HARDENED 49 4-33
100424 WASHER, HARDENED 22 7-51 100548 WASHER, HARDENED 49 4-35
100424 WASHER, HARDENED 22 7-63 100548 WASHER, HARDENED 59 6-23
100424 WASHER, HARDENED 27 7-85 100548 WASHER, HARDENED 65 2-71
100424 WASHER, HARDENED 35 7-73 100548 WASHER, HARDENED 65 2-75
100424 WASHER, HARDENED 45 4-39 100548 WASHER 66 4-17
100424 WASHER, HARDENED 51 4-43 100569 SCREW, HEX HD 3 7-33
100424 WASHER, HARDENED 72 4-17 100569 SCREW, HEXHD 17 7-51
100426 WASHER 14 3-117 100569 SCREW, HEXHD 29 3-91
100430 SPLITPIN 11 4-45 100569 SCREW, HEXHD 32 7-73
100455 NUT, LOCK 10 4-45 100569 SCREW, HEXHD 34 4-3
100461 CAPSCREW 15 7-69 100574 SCREW,HEXHD 8.8 DIN933 YZ 41 6-27
100461 CAPSCREW 26 3-119 100580 G-RING 9 5-5
100463 CAPSCREW 18 7-79 100588 G-RING 13 5-9
100491 SCREW, Hexhd 8 3-75 100588 G-RING 27 5-7
100491 SCREW, HEXHD 21 7-51 100590 G-RING 7 5-11
100494 SCREW, HEXHEAD 66 2-71 100590 G-RING 12 5-9
100506 CAPSCREW, SOCHD 24 3-93 100590 G-RING 17 5-11
100506 CAPSCREW, SOCHD 25 3-111 100598 CAPSCREW 16 7-79
100506 CAPSCREW, SOCHD 29 3-99 100598 CAPSCREW 28 3-91
100506 CAPSCREW, SOCHD 32 3-109 100615 WASHER, FLAT 3 7-25
100524 WASHER, ALUMINIUM 28 5-7 100615 WASHER, FLAT 6 7-29
100530 WASHER,COPPER,14MM 60 6-25 100615 WASHER, FLAT 9 7-23
100530 WASHER, COPPER 69 4-19 100615 WASHER, FLAT 11 7-9
100532 WASHER, HARDENED 7 3-59 100615 WASHER, FLAT 15 7-31
100532 WASHER, Hardened 7 3-75 100615 WASHER, FLAT 74 6-5
100532 WASHER, HARDENED 9 7-81 100615 WASHER, FLAT 74 6-7
100532 WASHER, HARDENED 13 7-53 100617 NUT, NYLOC 31 7-73
100532 WASHER, HARDENED 13 7-75 100619 SCREW, HEXHD 42 4-39
100532 WASHER, HARDENED 15 3-3 100619 SCREW, HEXHD 48 4-41
100532 WASHER, HARDENED 17 7-79 100632 WASHER, FLAT 7 4-7
100532 WASHER, Hardened 18 2-3 100643 SCREW, Hexhd 15 2-3
100532 WASHER, HARDENED 20 7-51 100644 BOLT, HEXHD 23 4-11
100532 WASHER, HARDENED 24 4-11 100652 NUT, STOVER 14 2-65
100532 WASHER, HARDENED 43 4-39 100652 NUT, STOVER 22 4-11
100532 WASHER, HARDENED 49 4-41 100653 NUT, STOVER 13 3-3
100532 WASHER, HARDENED 50 4-33 100653 NUT, Stover 14 2-3
100532 WASHER, HARDENED 72 4-15 100653 NUT, STOVER 15 7-79
100536 WASHER, HARDENED 14 3-3 100653 NUT, STOVER 16 7-51
100536 WASHER, Hardened 17 2-3 100653 NUT, STOVER 21 4-11
100536 WASHER, HARDENED 19 7-51 100653 NUT, STOVER 48 4-33
100536 WASHER, HARDENED 26 7-85 100653 NUT, STOVER, CLASS 69 4-15
100536 WASHER, HARDENED 34 7-73 100654 NUT, STOVER 15 7-57
100536 WASHER,HARDENED 70 7-15 100654 NUT,STOVER 69 7-15
100536 WASHER, HARDENED 71 4-15 100655 NUT, STOVER 12 3-3
100547 WASHER, FLAT, HARDENED 12 7-53 100655 NUT, STOVER 14 7-55
100548 WASHER, HARDENED 7 7-67 100655 NUT, STOVER 19 7-71
100548 WASHER,HARDENED 10 3-57 100655 NUT, STOVER 24 7-85
100548 WASHER, HARDENED 11 6-17 100655 NUT, STOVER 30 7-73
100548 WASHER, HARDENED 15 2-65 100670 U BOLT 65 4-17
100548 WASHER, Hardened 16 2-3 100676 BOLT, EYE 26 7-23
100548 WASHER, Hardened 16 2-67 100677 BOLT, EYE 25 7-5
100548 WASHER, HARDENED 16 7-57 100677 BOLT, EYE 25 7-23

B20D 6X4 & 6X6 SUPERTRUCK


11-5
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100684 BOLT, HEXHD 27 3-91 100835 CAPSCREW, BUT, SOCHD 8 7-23
100684 BOLT, HEXHD 70 3-69 100835 CAPSCREW, BUT, SOCHD 10 7-9
100698 BOLT, HEXHD 6 3-59 100835 CAPSCREW 71 6-5
100698 BOLT 20 4-11 100835 CAPSCREW 71 6-7
100706 SCREW, HEXHD 26 5-7 100836 CAPSCREW, BUT 12 7-29
100720 BOLT, HEX HD 3 3-77 100836 CAPSCREW, BUT 13 7-25
100720 BOLT, HEX HD 11 3-77 100836 CAPSCREW, BUT, SOCHD 70 6-9
100730 BOLT, HEXHD 17 7-17 100837 CAPSCREW, CSK, SOCHD 4 7-13
100730 BOLT, HEXHD 75 7-19 100837 CAPSCREW, CSK, SOCHD 5 7-9
100731 SCREW 6 7-67 100838 WASHER, FLAT 3 7-29
100731 SCREW, HEXHD 9 7-13 100838 WASHER, FLAT 4 7-23
100731 SCREW 10 6-17 100838 WASHER, FLAT 16 7-9
100731 SCREW, HEX HEAD 11 7-33 WASHER,FLAT,4.3X9X0.8,SSDI
100838 37 6-27
100731 SCREW 13 7-57 N125
100731 SCREW 15 2-67 100840 POP RIVET 20 7-25
100731 SCREW, HEX HEAD 18 7-23 100841 SCREW 69 6-5
100731 SCREW 20 7-61 100842 POP RIVET 10 7-25
100731 SCREW 46 4-3 100847 CAPSCREW, SOCHD 62 4-17
100731 SCREW 47 4-33 100848 CAPSCREW, SOCHD 61 4-17
100731 SCREW 47 4-35 100849 STUD, FULL THREAD 29 7-29
100731 SCREW 58 6-23 100850 STUD, M/S, FULL THREAD 10 7-11
100731 SCREW,M 8X 25 58 6-25 100866 WASHER, FLAT 68 6-3
100731 SCREW 64 2-71 WASHER,10X20X6,PRO-
100868 36 6-27
100731 SCREW 64 2-75 FILED,YZ
100731 SCREW 64 4-17 100872 SCREW, PANHD SELFTAP 32 7-25
100731 SCREW 73 6-5 100877 SCREW, HEXHD 21 3-3
100733 SCREW, HEXHD 33 4-3 100879 SCREW,SLT CHEESEHD,4.6 ZN 55 6-25
100733 SCREW, HEXHD 10.9 M10X 25 40 6-27 100887 CAPSCREW, SOCHD 10 7-53
100733 SCREW, HEXHD 57 6-21 100887 CAPSCREW 14 7-75
100733 SCREW, HEXHD 63 2-75 100887 CAPSCREW 20 7-75
100734 BOLT,HEXHD 67 7-15 100887 CAPSCREW, SOCHD 44 4-39
100747 BOLT 9 3-57 100887 CAPSCREW, SOCHD 50 4-43
100747 BOLT 63 4-17 100888 CAPSCREW 14 7-69
100757 SCREW, HEXHD 62 2-71 100893 SCREW, BUTTON HEAD 26 7-77
100760 SCREW, HEXHD 22 3-109 100917 CAPSCREW, SOCHD 15 5-3
100760 SCREW, HEXHD 33 3-119 100923 SCREW, Hexhd 6 3-75
100762 BOLT, HEXHD 72 6-5 100925 SCREW, HEXHD DURLOCK 18 3-79
100763 BOLT 33 3-91 100925 SCREW, HEXHD 18 3-85
100777 NUT, HEXAGON 11 7-53 100925 SCREW, HEXHD 18 3-93
100786 BOLT, HEXHD 34 3-91 100925 SCREW, HEXHD 20 3-111
100799 BOLT, WING 11 7-23 100925 SCREW, HEXHD 22 3-99
100810 SCREW, CSK SLT.HD S/STEEL 13 7-65 SCREW,SLT.CHEESEHD
100929 35 6-27
100810 SCREW, CSK SLT.HD S/STEEL 21 7-63 BRASS
100811 NUT,NYLOC S/STEEL: M5 39 6-27 100936 BOLT, HEXHD 16 7-17
100812 WASHER, M5X10X1 38 6-27 100936 BOLT, HEXHD 68 7-19
100812 WASHER, M5X10X1 56 6-25 100938 SCREW, SLOTHD 3 7-37
100827 SCREW, Hexhd 13 2-3 100945 SCREW, Hexhd 5 3-75
100829 SCREW, PAN HEAD, SELFTAP 7 7-29 100945 SCREW, HEXHD 15 7-51
100830 SCREW, PAN HEAD, SELFTAP 2 7-29 100945 SCREW, HEXHD 32 4-3
100830 SCREW, PANHD, SELFTAP 3 7-23 100946 SCREW, Cap 12 2-33
100830 SCREW, PANHD, SELFTAP 15 7-9 100949 SCREW: M5X60 34 6-27
100830 SCREW, PAN HEAD, SELFTAP 26 7-25 100952 CAPSCREW, SOCHD 59 4-17
100831 SCREW, PAN HD, SELFTAP 39 7-37 100953 CAPSCREW, SOCHD 54 6-21
100832 CAPSCREW, CSK, SOCHD 9 7-9 100953 CAPSCREW, SOCHD 61 2-71
100832 CAPSCREW 9 7-27 100989 SCREW 18 7-71
100832 CAPSCREW, SOC HEAD 12 7-25 100989 SCREW, HEXHD 29 7-73
100832 CAPSCREW, SOC HEAD 13 7-29 101017 STUD 41 4-39
100833 CAPSCREW 8 7-27 101020 NUT, HEX 40 4-39
100833 CAPSCREW, CSK, SOCHD 13 7-9 101021 BOLT, HEXHD 63 4-15
100834 CAPSCREW, BUT 2 7-25 101048 CAPSCREW, SOCHD 60 4-15
100835 CAPSCREW, BUT 4 7-25 101048 CAPSCREW, SOCHD 61 4-15
100835 CAPSCREW, BUT 5 7-29 101062 POP RIVET 23 7-85

B20D 6X4 & 6X6 SUPERTRUCK


11-6
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
101079 CAPSCREW, SOCHD 25 7-77 120313 BULKHEAD 23 5-7
101080 WASHER, HARDENED 24 7-77 120316 CONNECT 15 3-79
101125 SPLITPIN 8 4-7 120316 CONNECT 15 3-85
101211 JBOLT 53 6-23 120316 CONNECT 15 3-93
101216 WASHER, SERRATED 52 6-21 120316 CONNECT 17 3-111
101216 WASHER, SERRATED 52 6-23 120316 CONNECT 19 3-99
101216 WASHER, SERRATED, M10 52 6-25 120316 CONNECT 21 3-109
101216 WASHER, SERRATED 67 6-5 120335 PLUG 5 4-29
101301 WASHER 12 7-57 120352 ADAPTOR 5 5-5
101301 WASHER, FLAT 19 7-61 PLUG, CLOSURE HEX SOCKET
120396 5 7-67
101307 WASHER, FLAT 5 7-5 HD
101307 WASHER, FLAT 22 7-85 PLUG, CLOSURE, HEX
120396 44 3-63
101307 WASHER,FLAT 31 4-3 SOCKET HD
101309 WASHER, FENDER 17 7-71 120399 PLUG, BLANKING 10 5-9
101309 WASHER, FENDER 51 6-23 120399 PLUG,BLANKING 15 5-11
101309 WASHER, FENDER 66 6-5 120490 FITTING, TUBE 3 5-5
101324 BOLT, HEXHD 11 3-3 120587 PLUG 48 4-5
101324 BOLT, Hexhd 12 2-3 120588 PLUG 84 4-19
101326 BOLT, HEXHD 9 7-53 120596 CONNECTOR 57 4-17
101343 WASHER, MILDSTEEL 19 4-11 120631 FITTING, TUBE 7 5-5
101345 WASHER, HARDENED 18 4-11 120671 BULKHEAD 37 4-39
101349 WASHER 21 3-77 120671 BULKHEAD 43 4-41
SCREW, Cap Bracket to Crank- 120671 BULKHEAD 56 4-17
101354 11 2-25
case ADAPTOR, COMPRESSOR,
120675 22 7-43
101356 BOLT, HEX HEAD 19 7-31 HVAC
101364 NUT, HEXAGON 8 7-31 120679 ADAPTOR 31 7-47
101382 NUT 22 3-77 120680 CONNECTOR 22 5-7
101993 SCREW, HEXHD 17 4-11 120781 ADAPTOR 14 2-67
101997 CAPSCREW, SOCHD 50 6-21 120785 CONNECT, Spec 13 2-67
CAPSCREW,SOCHD 120804 ELBOW 12 2-67
101997 50 6-25
12.9,M5X30 120804 ELBOW 21 5-7
101997 CAPSCREW, SOCHD 65 6-5 120807 ELBOW 25 3-91
101999 CAPSCREW 13 7-81 120818 ELBOW 20 5-7
105013 SCREW, HEXHD 21 7-85 120926 FTG, HOSE ADPT, 1/4” BSP 5 10-39
ADAPTOR, MALE NPTF, PUSH- 120926 FITTING, HOSE ADAPTOR 25 5-5
120053 3 10-39
LOCK 120969 CONNECTOR 1 5-15
120106 CONNECTOR 39 4-39 120969 CONNECTOR 6 5-5
120106 CONNECTOR 45 4-41 120969 CONNECTOR 11 2-67
120148 CONNECTOR 17 3-79 120970 CONNECTOR 19 5-7
120148 CONNECTOR 17 3-85 121024 TEE, BRANCH 18 5-7
120148 CONNECTOR 17 3-93 121045 ADAPTOR 16 5-13
120148 CONNECTOR 19 3-111 121086 ADAPTOR 14 5-13
120148 CONNECTOR 21 3-99 121090 CONNECTOR 11 2-3
120148 CONNECTOR 26 3-91 121092 CONNECT 55 4-19
120148 CONNECTOR 26 3-109 121096 CONNECT 83 4-19
120148 CONNECTOR 38 4-39 121131 CONNECTOR 28 4-23
120148 CONNECTOR 44 4-41 121131 CONNECTOR 87 4-19
120157 CONNECTOR 11 5-9 121231 CONNECTOR 9 5-9
120157 CONNECTOR 25 5-7 121289 CAP, DUST 13 3-77
120162 ADAPTOR 60 2-71 121290 VALVE, AIR RELIEF 7 3-77
120166 VALVE,DRAIN 16 5-11 121290 VALVE, AIR RELIEF 12 3-77
120222 FLANGE 46 4-35 121297 CAP, DUST 8 3-77
120238 FLANGE 45 4-35 121350 ELBOW 17 5-7
120238 FLANGE 58 4-17 121350 ELBOW 42 4-5
120238 FLANGE, HALF 58 4-19 121362 ADAPTOR 16 5-7
120286 UNION 24 5-7 121364 ADAPTOR 5 5-11
120308 BULKHEAD 10 3-109 121364 ADAPTOR 8 5-9
120308 BULKHEAD 16 3-79 121364 ADAPTOR 14 5-11
120308 BULKHEAD, 4 TEE (WITH NUT) 16 3-85 121365 ADAPTOR 4 5-11
120308 BULKHEAD 16 3-93 121365 ADAPTOR 7 5-9
120308 BULKHEAD 18 3-111 121365 ADAPTOR 10 2-67
120308 BULKHEAD 20 3-99 121365 ADAPTOR 13 5-11

B20D 6X4 & 6X6 SUPERTRUCK


11-7
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
121451 ADAPTOR 9 2-67 140029 O RING 15 7-13
121463 Nitrogen charge kit adapter 1 10-31 140031 SEAL, PISTON 7 4-45
122001 O-RING 7 4-25 140062 O RING 29 4-27
122014 ELBOW 54 4-19 140103 RING, ANTI-EXTRUSION 20 4-45
122015 CONNECT 36 4-39 140115 O RING 23 7-77
122015 CONNECT 42 4-41 140150 O RING, 36 4-35
122017 CONNECTOR 30 4-3 140162 O RING 40 4-15
122017 CONNECT 44 4-35 140169 O RING 6 7-81
122018 CONNECT 52 4-15 140189 O-RING 8 5-5
122018 CONNECTOR 52 4-17 140191 O RING 31 3-119
122018 CONNECT 52 4-19 140193 O RING 6 5-9
122020 ELBOW 35 4-39 140193 O RING 15 5-7
122020 ELBOW 41 4-41 140203 O RING 23 3-91
122021 CONNECTOR 29 4-5 140303 SEAL, OIL 13 7-69
122021 CONNECT 40 4-41 140340 V RING 14 3-79
122021 CONNECT 43 4-35 140340 V RING 14 3-85
122021 CONNECT 51 4-19 140340 V RING 14 3-93
122028 ELBOW 28 4-5 140340 V RING 16 3-111
122028 ELBOW 39 4-41 140340 V RING 18 3-99
122028 ELBOW 50 4-19 140340 V RING 19 3-109
122032 ELBOW 16 4-11 140352 O RING 21 3-91
122032 ELBOW 27 4-3 140353 O RING 22 7-77
122032 ELBOW 49 4-17 140370 O RING 3 5-11
122047 ELBOW 48 4-19 140370 O RING 5 5-9
122049 CONNECTOR 26 4-5 140370 O RING 12 5-11
122049 CONNECT 38 4-41 140380 O RING 16 4-45
122049 CONNECT 42 4-35 140398 O RING 39 4-15
122049 CONNECT 47 4-19 140416 RING, BACK UP, FOR 140115 21 7-77
122069 ELBOW 46 4-17 140429 O RING 20 3-91
122071 ELBOW 45 4-19 140430 SPLITPIN 8 4-31
122091 CONNECT 41 4-35 140437 BOOT, CYL 8 4-45
122092 CONNECT 40 4-35 140438 KIT, SEAL, STEERING CYL 7 4-31
122098 ELBOW 15 4-11 140440 SEAL, WIPER 20 7-77
122102 ELBOW 25 4-5 140462 WASHER, Dowty 15 5-13
122106 TEE, RUN 24 4-5 140466 O RING 35 4-33
122107 TEE, RUN 44 4-15 140471 SEAL, CASSETTE 15 3-119
122136 VALVE, Drain 10 2-3 140471 SEAL, CASSETTE 20 3-109
122136 VALVE, DRAIN 39 4-33 140473 SEAL, ROD 17 4-45
122136 VALVE, DRAIN 39 4-35 140474 SEAL, ROD 19 4-45
122136 VALVE, DRAIN 59 2-71 140513 SEAL, ROD 19 7-77
122140 ELBOW 38 4-35 140537 GASKET, SURGE TANK AS 55 2-71
122148 CONNECT, SPEC 34 4-39 140602 SEAL, OIL, DOUBLE LIP 12 7-69
122148 CONNECT, SPEC 37 4-41 140613 SEAL, WIPER 18 4-45
122149 TEE, SPEC 33 4-39 140628 KIT, Seal 17 5-13
122149 TEE, SPEC 36 4-41 140643 SEAL, ROD, OMEGAT 18 7-77
122156 CONNECTOR 43 4-17 140644 GUIDE, TAPE, PISTON, PTFE 17 7-77
122156 CONNECT 43 4-19 140654 KIT, Seal 7 3-117
122157 CONNECT 32 4-39 140660 KIT, SERVICE 2 4-13
122157 CONNECT 35 4-41 140702 W/BAND, ROD 22 4-45
122159 O RING 41 4-17 140703 W/BAND, ROD 16 7-77
122164 TEE, BRANCH 37 4-35 KIT, SEAL, BRAKE CONTROL
140717 3 4-7
122189 TEE, BRANCH 31 4-39 VALVE
122189 TEE, BRANCH 34 4-41 140720 O RING 11 7-69
122192 ELBOW 42 4-17 140728 O RING 38 4-17
130001 HOSE, PUSHLOCK 58 2-71 140728 O-RING 38 4-19
130002 HOSE, PUSHLOCK 57 2-71 140731 O RING 34 4-35
130020 HOSE, PUSHLOCK 1/4” 6 10-39 140742 O-RING 26 7-5
130029 PIPE, AIR LINE 14 5-3 140744 KIT, SEAL 4 4-37
130112 HOSE, PARFLEX, GPH-5 56 2-71 140775 SEAL, OSCILLATION 22 3-91
140011 SEAL,OIL 24 3-91 140805 O-RING 7 4-29
140020 O RING 7 7-81 140806 O-RING 6 4-29
140020 O RING 21 4-45 145010 O-RING 37 4-19

B20D 6X4 & 6X6 SUPERTRUCK


11-8
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
150018 ROLLER, BEARING 3 3-109 162274 PIN, BRAKE PEDAL 6 4-7
150018 ROLLER, BEARING 8 3-119 162345 PLT, COVER-FIXED ARTIC 7 7-69
150044 BEARING, CARB 36 4-15 162346 PLT, COVER-FLOAT ARTIC 6 7-69
150060 BEARING, ROLLER 12 3-119 162347 PIN, FIXED,TOP ARTIC 5 7-69
150069 BEARING, TAPER ROLLER 9 3-109 WASHER, SPRING RET, BIN
162456 10 4-11
150069 BEARING, TAPER ROLLER 19 3-119 HEAT
150082 BEARING, D.G.BALL 19 3-91 162552 STUB AXLE 13 3-109
150137 ASSY, BEARING, ARTIC HITCH 10 7-69 162955 PIN, SLOTTED SPRING 16 3-99
150191 BEARING, SEALED, TIP CYL 6 4-45 162960 SHAFT, OSCIL T/D 15 3-91
160074 BUSH 14 4-11 162960 SHAFT, THRU DRIVE 20 3-77
160181 PIN, PLANET 1 3-119 166566 PIN, MTG, MIRROR 15 7-17
160182 SHIM, PLANET 3 3-119 166566 PIN, MTG, MIRROR 65 7-19
160190 PLATE, RETAINER, RING GEAR 9 3-119 170111 CLAMP, HOLDOWN 49 6-23
160193 RING, STEEL 34 3-119 170222 CIRCLIP, REAR, AXLE 4 3-119
160194 PLUG, BRONZE THRUST 2 3-119 170222 CIRCLIP, REAR, AXLE 23 3-109
160263 NUT, LOCK, REAR, AXLE 2 3-109 170489 WASHER, SAW CYL. 48 7-73
160263 NUT, LOCK, REAR, AXLE 6 3-119 170548 PLT, LOCK, AXLE 9 7-75
160360 PLATE, LOCK 10 3-119 171437 CLAMP, OIL PIPE 29 4-39
160432 SLEEVE, PEDAL, VESCONITE 13 4-11 171437 CLAMP, OIL PIPE 32 4-41
160571 STUB, AXLE, MACHINED 22 3-119 171508 CLAMP, WHEEL SPANNER 13 7-23
160579 CARRIER, BRG-TRAIL AXLE 18 3-109 MTG PLT, MKII T/LIGHTS RUB-
171621 16 7-71
160706 SLEEVE, FIXED ARTIC 9 7-69 BER
160723 BLOCK, GREASE NIPPLE BANK 18 3-91 172043 WASHER, RUBBER 10 7-57
RING,THRUST SUN GEAR HTB 172054 WASHER, RUBBER 8 3-57
160956 5 3-119
STEP 172782 PLT, MUDFLAP MTG 12 7-79
161016 BOSS 8 7-53 172783 MTG, CAP, BIN PIVOT 4 7-81
161016 BOSS 10 7-75 172800 MTG,FRAME,FRONT CHASSIS 13 7-51
161016 BOSS 14 7-79 172805 SHIM 11 7-79
161017 BOSS 30 4-39 172806 SHIM 10 7-79
161017 BOSS 33 4-41 172806 SHIM 23 3-93
161020 PISTON 6 4-31 172806 SHIM, 5MM, BIN HEIGHT 28 3-99
161025 BUSH, BIN PIVOT 13 7-79 172815 PIPE, TIP, BIN UP AND DOWN 28 4-39
161028 WASHER, ORBITAL MTG, CAB 23 4-3 172815 PIPE, TIP, BIN UP AND DOWN 31 4-41
161055 PIN, BONNET HINGE 11 7-55 172816 PIPE, HYD BRAKES, REAR 27 4-39
161071 NECKBUSH 5 4-31 172816 PIPE, HYD BRAKES,R EAR 30 4-41
SLEEVE, 4%%D, STEERING 172976 LOCK, ARTICULATED 4 7-69
161081 64 6-5
COLUMN 173247 PLATE, SPACER, AXLE 8 7-75
161082 BOSS 7 7-33 173275 SHIM, FIXED ARTIC, FEL 3 7-69
SPACER, BLOCK, DOOR 173443 GUARD, WINDOW, REAR 12 7-5
161086 14 7-9
STRAP 173444 HANDRAIL, CAB, RHS, REAR 16 7-5
161099 BOSS, ORBITAL 22 4-3 PLT, MTG, LHS, GUARD, WIN-
173458 13 7-5
161127 CARRIER, SEAL 17 3-99 DOW
161221 MOUNTING, T/CASE, LOWER 2 3-61 173482 MTG,NUMBER PLATE 12 7-51
161312 PISTON 5 4-45 ASSY, TAG, LOCK, 9P DEUT-
173488 63 6-5
161406 BOSS, STEPPED, CARB 35 4-15 SCH
161409 HUB, MACHINED, ALUMINIUM 23 3-119 PLATE, LOCATING, 9P DEUT-
173493 62 6-5
161434 COVER, HUB 17 3-119 SCH
161445 DISC, BRAKE 5 3-109 GUARD, BREATHER, BEHR
173595 54 2-71
161445 DISC, BRAKE 28 3-119 RAD
161446 PLANET CARRIER 3 CAGE 30 3-119 173638 PLATE ADAPTER GUIDE 9 7-57
161462 NECKBUSH, SUSP.STRUT 15 7-77 173727 PIPE, GREASE, OSC TOP BRG 13 3-91
161593 NECKBUSH, BOLT-ON 4 4-45 PIPE, GREASE, OSC FNT T/B
173728 12 3-91
161641 COVER, HUB TRAILING AXLE 29 3-109 BRG
161685 MTG PLT, FIXED ARTIC 8 7-69 PIPE, GREASE, OSC BOTTOM
173729 11 3-91
161788 HUB, TRAILING AXLE 12 3-109 BRG
161913 BOS, STRAP, F/CHASSIS 14 7-51 173733 PLT, SPACER, CAC 53 2-75
161914 PIN, SMALL HEAD 12 4-11 MANIFOLD, 3 PORT, HYD TEST
173782 33 4-35
161941 PISTON, SUSP STRUT 14 7-77 POINT
162014 WASHER, VESCONITE 11 4-11 173802 CUP, BONNET CATCH 8 7-57
162040 COVER, PLT-SEAL OSC. T/D 17 3-91 173837 MTG, BOTTOM, F/TANK, B/BOX 20 7-63
162041 HOUSING, BRG REAR-OSC.T/D 16 3-91 173948 MTG,TAIL LIGHT, LHS 15 7-71
162242 PIN BIN STAY 28 7-73 173949 MTG,TAIL LIGHT, RHS 14 7-71

B20D 6X4 & 6X6 SUPERTRUCK


11-9
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ASSY, GUARD, RHS,TAIL PLATE,ROT SENSOR
173955 13 7-71 176109 32 6-27
LIGHT MTG,B30D
173956 MTG, OIL COOLER 7 3-57 BRACKET, ANTENNA, 2WAY
176111 1 6-17
173963 STEP, BOTTOM, MUDGUARD 18 7-61 RADIO
173964 BACK PLATE, STEP, BOTTOM 17 7-61 176111 BRACKET, FLASHING BEACON 58 6-7
173969 LINK, LOCK, BATTERY BOX 12 7-65 176114 PLATE, SERIAL NUMBER 2 7-87
173969 LINK, LOCK, BATTERY BOX 19 7-63 176177 PLATE, BULKHEAD, FIREWALL 29 7-47
174057 SHIM, Park Brake 4 3-75 176203 PLT, BAFFLE, RAD SEAL, LHS 5 7-59
174393 FRAME, GRILL 9 7-59 176204 PLT, MTG, TOP, CONDENSOR 4 7-59
174394 PLT, BAFFLE, RAD SEAL, RHS 8 7-59 PLT, MTG, ELECTRICAL, HAR-
176249 46 6-21
174395 PLT, BAFFLE, RAD SEAL, TOP 7 7-59 NESS
PLT, BAFFLE, RAD SEAL, BOT- 176298 PLT, STRIKE PIN, ROOF LATCH 11 7-29
174439 6 7-59
TOM 176303 SHIM, 1.6MM, MIRROR BKT 61 7-19
MTG, EXHAUST H/SHIELD 176304 MTG, ROOF LATCH STRIKE PIN 26 7-29
174447 13 2-65
FRNT 176306 WASHER, CAB 9 7-11
174490 MTG,FUEL TANK,BATT BOX 11 7-51 176306 WASHER, CAB 30 7-29
174496 MTG,CAB,FRONT LEFT 10 7-51 176308 MOUNTING, SEAT 2 7-33
174497 MTG,CAB,FRONT RIGHT 9 7-51 176311 SHIM, INTERIOR HINGE 14 7-29
174527 LID, BATTERY BOX 17 7-63 SHIM, GRAB HANDLE
176312 20 7-5
174550 MTG.ORBITAL, CAB 21 4-3 BRACKET
174554 GUARD, SUSP.STRUT VALVE 13 7-77 176312 SHIM, 1.6MM, G/HANDLE BKT 59 7-19
174557 PLT, MTG, COOLING PIPES 52 2-71 176313 PLT, SPREADER, PARK BRAKE 13 5-3
174559 PLT, BREATHER MTG 34 4-17 176314 PLT, SPREADER, BIN TIP 12 5-3
174575 BKT, RAD/CAC, RHS BOT 51 2-75 176315 PLT, SPREADER, GEAR LEVER 57 6-9
174576 BKT, RAD/CAC, LHS TOP 50 2-75 PLATE, SANDWICH, MUD-
176319 20 7-85
174577 BKT, RAD/CAC, LHS BOT 49 2-75 GUARD
174578 PLT, COVER, BIN PIPES 26 4-39 176324 CLAMP, BATT, SHORT 45 6-23
174578 PLT, COVER, BIN PIPES 29 4-41 176327 SPACER, STEERING COLUMN 20 7-31
174579 MTG PLT, BIN PIPES 25 4-39 BRACKET, FIRE EXTIN-
176340 16 7-23
174579 MTG PLT, BIN PIPES 28 4-41 GUISHER, CAB
174673 PLT, MTG BRK, VENT LINES 48 2-71 BRACKET, FIRE EXTIN-
176340 16 7-33
PLT, MTG, RHS, GUARD, WIN- GUISHER
174676 14 7-5 WASHER, SPRING RET, MIR-
DOW 176379 14 7-17
174677 GUARD,PROP SHAFT 8 7-51 ROR BKT
174687 MTG,REAR,P/SHAFT,GUARD 6 7-51 WASHER, SPRING RET, MIR
176379 58 7-19
MOUNTING, HYDRAULIC, BKT
174692 33 4-19 PLT,HARNESS
BLOCK 176398 44 6-25
PLT,PIVOT RETAINER, HEAD- MTG,ZF6HP592,B30D
174737 48 6-21 176399 PLT, BATT CABLE MTG 43 6-23
LIGHT
174739 STAY, CAB 9 4-11 176406 PLT, STEER TOP 33 4-15
174756 SHIM, DROP BOX MOUNTING 4 3-59 176407 CONE, STEER TOP 32 4-15
174772 PIPE, HYD BRAKES, FRON 24 4-39 176408 PIN, STEER TAPPED 31 4-15
174772 PIPE, HYD BRAKES, FRONT 27 4-41 176409 BOSS, STEER SPACER 30 4-15
MTG ARM, HOSE RUBBER, 176410 PLT, STEER LOW 29 4-15
175041 21 7-43 176411 SHIM, STEER OUTER 28 4-15
CAB
PLATE, Cover, Flywheel, Hous- 176412 SHIM, STEER INNER 27 4-15
175112 9 2-3
ing 176415 PLT,TWO HOLE WASHER,B30D 31 6-27
176031 LID, TOP, BATTERY BOX 16 7-63 176423 SPACER 21 7-9
176052 BRKT,RUBBER CLAMP MTG 20 7-43 176428 BKT, ELEC, F/CHASSIS 42 6-21
STEP, PERFORATED, WIDE, D- 176431 SHIM, EXTERIOR HINGE 19 7-9
176061 16 7-61
SERIES 176432 PLT, CAPTIVE, INTER HINGE 27 7-25
PLATE, SERRATED, WIDE 176434 WASHER, IGNITION 56 6-5
176064 15 7-61
STEP 176435 WASHER, CIG LIGHTER 55 6-7
176084 CLAMP,WASHER BOTTLE,CAB 47 6-21 SHIM,BIN SUPPORT POLE
176490 24 7-73
176088 BKT, RECEIVER DRIER 30 7-47 MTG.
176092 TRAY.ELEC.ADM FR 61 6-5 176500 WASHER, RETARD LEVER 54 6-9
176093 TRAY.ELEC, TRANS CONTROL 60 6-9 176515 MTG PLT LHS, BIN PIPES 23 4-39
176094 TRAY. ELEC. CCU. CAB 59 6-5 176515 MTG PLT LHS, BIN PIPES 26 4-41
PLATE,ROT SENSOR 176516 MTG PLT RHS, BIN PIPES 22 4-39
176107 33 6-27
COVER,B30D 176516 MTG PLT RHS, BIN PIPES 25 4-41
176108 PIN, PIVOT ROT SENSOR 2 7-81 176522 BKT, P-CLIP, AIR-CON 18 7-43
176534 STIFFENER, MUDFLAP, STRUT 14 7-61

B20D 6X4 & 6X6 SUPERTRUCK


11-10
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
176569 MTG, HOOTER, FRONT 9 6-17 178342 PLT, CHEVRON BOARD BIN 18 7-85
PLT,BAFFLE MTG,BON- 178343 BAR, UNDERRUN 17 7-85
176590 46 7-49
NET,B30D 178407 SHIM, TOP 13 7-17
ASSY,BAFFLE 178407 SHIM, 3MM, MIRR BKT, TOP 52 7-19
176591 45 7-49
MTG,CAB,FRONT,B30D 178419 SHIM, OSCILLATION LOCK NUT 31 3-91
176592 SPACER, Eng Mtg 8 2-3 GUARD, RHS, T/LIGHT,
178492 16 7-85
176592 SPACER, ENG MTG 8 3-3 HOMOLOGATION
ASSY,BAFFLE GUARD, LHS, T/LIGHT,
176593 44 7-49 178493 15 7-85
MTG,CAB,BTM,B30D HOMOLOGATION
176659 OSCILLATION JOINT, CARB 10 3-91 178494 MUDFLAP PROTECTION PLT 14 7-85
176718 DOOR, UTILITY BOX 10 7-65 178537 CLAMP,TOP,COOLER ASSY 33 34
176720 GUARD, HYD TANK 32 4-33 178567 SHIM, TOP 12 7-17
176721 LID, HYD TANK 31 4-33 178567 SHIM,1.6MM, MIRR BKT, TOP 51 7-19
176722 PIPE, BRAKE, FRONT, LHS 13 3-79 178568 SHIM, BOTTOM 11 7-17
176722 PIPE, BRAKE, FRONT, LHS 13 3-85 178568 SHIM,1.6MM, MIRR BKT, BOT 50 7-19
176723 PIPE, BRAKE, FRONT, RHS 12 3-79 178569 SHIM, BOTTOM 10 7-17
176723 PIPE, BRAKE, FRONT, RHS 12 3-85 178569 SHIM, 3MM, MIRR BKT, BOTT 49 7-19
176724 PIPE, BRAKE, MID, LHS 13 3-93 178591 PLT, M/FLAP PROTECT, U/RUN 13 7-85
176724 PIPE, BRAKE, MID, LHS 15 3-111 178656 PLATE, GUIDE, BIN 9 7-79
176725 PIPE, BRAKE, MID, RHS 12 3-93 178668 SHIM 8 7-79
176725 PIPE, BRAKE, MID, RHS 14 3-111 178669 SHIM 7 7-79
176726 PIPE, BRAKE, TRAILING, LHS 25 3-109 178691 LOCK PLATE, OSCIL NUT 14 3-91
176727 PIPE, BRAKE, TRAILING, RHS 24 3-109 178710 SHIM, INSIDE OSCILLATION 32 3-91
176732 LID, MAIN DIESEL ACCESS 4 7-67 178723 MTG, CLAMP, HOSES, CAB 49 4-3
PLT, SUPPORT, REAR MUD 178724 RET, BKT, HOSES, CAB 50 4-3
176733 12 7-71
FLAP 178726 TAG, LOCK, MIRROR 9 7-17
ASSY, GUARD, LHS, TAIL 178726 TAG, LOCK, MIRROR 48 7-19
176734 11 7-71
LIGHT 178728 BKT, COMP, PIPE 22 3-3
176737 COVER, FUEL SENDER UNIT 3 7-67 178746 MTG PLT,EXHAUST,F/CHASSIS 5 7-51
COVER,FUEL SENDER 178747 MTG PLT,HOSES,F/CHASSIS 4 7-51
176737 41 6-25
UNIT,B20D WASHER, MACHINED,
176741 PLT, LOCK BULKHEAD 30 4-33 178799 33 7-63
STRIKER BOLT
176741 PLT, LOCK BULKHEAD 30 4-35 178889 MTG,FRONT,P/SHAFT,GUARD 7 7-51
PLT, BLANK, CAB, HANDLE, 181191 PIN, FLOAT'G, BOTTOM ARTIC 2 7-69
176756 28 7-5
MTG 181675 BARREL, STEER 4 4-31
176779 MTG. PLT,REV LIGHT,B20D 30 6-27 181679 MTG, ROOF HATCH, STRUT 31 7-29
176793 BKT, Squigly, Fuel Hose 8 2-67 MTG, HVAC, HATCH DOOR,
176872 PIPE, BRAKE, MID, RHS 15 3-99 181684 10 7-13
STRUT
176873 PIPE, BRAKE, MID, LHS 14 3-99 181693 ROD, CYL, STEER, CARB 3 4-31
176883 GUARD, BRAKE PIPE, LHS, MID 13 3-99 181860 ARM, WHEEL SPANNER 10 7-23
GUARD, BRAKE PIPE, RHS, 181861 SOCKET, WHEEL SPANNER 24 7-23
176884 12 3-99
MID 181862 BARREL, CYL, LIFT 2 4-45
GUARD, BRAKE PIPE, LHS, 181863 ROD ASSY, CYL, LIFT 3 4-45
176885 13 3-111
REAR HANDLE, CAB, LHS, TOP,
GUARD, BRAKE PIPE, RHS, 181880 15 7-5
176886 12 3-111 REAR
REAR 182274 WALKING BEAM 7-75
PLT, STIFFNER,TAIL LIGHT 182280 PIN, LOCATE, MIRROR BKT 8 7-17
177224 10 7-71
MTG 182281 MTG, MIRROR, RHS 7 7-17
178141 SHIM,BIN SUPPORT POLE 22 7-73 182281 MTG, MIRROR, RHS 45 7-19
178169 SHIM, AXLE SPACING, DOMEX 7 7-53 182282 MTG, MIRROR, LHS 6 7-17
178169 SHIM, AXLE SPACING 7 7-75 182282 MTG, MIRROR, LHS 44 7-19
FUEL SENDER COVER 182283 MTG, CAB, MIRROR BKT, LHS 5 7-17
178170 9 7-67
SPACER 182283 MTG, CAB, MIRROR BKT, LHS 43 7-19
FUEL SENDER COVER 182284 MTG, CAB, MIRROR BKT, RHS 4 7-17
178170 40 6-25
SPACER 182284 MTG, CAB, MIRROR BKT, RHS 42 7-19
178171 FUEL SENDER TUBE SPACER 10 7-67 182285 HANDRAIL, CAB, ROOF 3 7-17
178171 FUEL SENDER TUBE SPACER 39 6-25 182285 HANDRAIL, CAB, ROOF 41 7-19
178327 MTG, PLATE, RUBBER 21 3-93 182352 TANK, HEADER 47 2-71
178327 MTG, PLATE, RUBBER, STOP 23 3-111 182371 CHASSIS,FRONT 3 7-51
178327 MTG, PLATE, RUBBER, STOP 26 3-99 182484 H/SHIELD, EXHAUST, ENGINE 12 2-65
178327 MTG, PLATE, RUBBER, STOP 30 3-109 182548 CHASSIS, REAR 9 7-71
178336 MTG, TUBE 1, MUDGUARD 19 7-85 182572 ROD, ASSY, SUSP STRUT 12 7-77

B20D 6X4 & 6X6 SUPERTRUCK


11-11
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
182625 TANK, HYD, FUEL 29 4-33 186703 RUBBER, SUSP CAVITY,RHS 11 7-73
182640 CHASSIS, REAR 21 7-73 186704 ASSY, COVER, LHS 10 7-73
182647 PLT, NR PLT MTG 20 7-73 186705 ASSY, COVER,RHS 9 7-73
182910 BIN, B20D, MKII 6 7-79 186706 ASSY, COVER, BOTTOM 8 7-73
183003 TAPER PLUG, WALKING BEAM 6 7-75 186747 ARM, UNDERRUN, RHS 12 7-85
183140 MOUNTING, Engine 7 2-3 186748 ARM, UNDERRUN, LHS 11 7-85
MOUNTING,TRANSMISSION, 186749 BRACE, UNDERRUN 10 7-85
183155 7 3-3
6HP590 186755 PLT, SHIM, UNDERRUN 9 7-85
183201 HINGE, CHASSIS(BONNET) 7 7-55 186807 PLT, SPACER, MUDGUARD 6 7-61
183333 LID, IN-TANK, FILTER 28 4-33 186845 HOUSING, CB'S & SOLENOIDS 38 6-23
183375 ASSY, TRANS MTG, 4 HOLE 6 3-3 186919 PLT, MTG, B/HEAT CVR 7 7-73
183380 PEG, BONNET CATCH 6 7-57 186929 MTG, TAIL LIGHT, LHS 26 7-73
183619 PIPE, BIN LIFT CYL 21 4-39 186930 MTG, TAIL LIGHT, RHS 25 7-73
183619 PIPE, BIN LIFT CYL 24 4-41 186941 MTG,PLT, ARTIC PROTEC 6 7-73
183621 BANJO, HOUSING, DK FRONT 11 3-79 187243 SHIM 46 2-75
183621 BANJO, HOUSING, DK FRONT 11 3-85 190141 WASHER, HEAT TREATED 7 3-109
183622 BANJO, HOUSING, DK MIDDLE 11 3-93 190141 WASHER,HEAT TREATED 7 3-119
183623 BANJO, HOUSING, REAR 8 3-109 190228 CHAIN TIE, AXLE 4 7-75
183634 PLT, STOP CLAMP, F/SUSP 6 7-53 190232 WHEEL 3 3-121
183647 BARREL, SUSP.STRUT 11 7-77 ISOLATOR, VIBRATION, RUB-
190685 25 6-27
183745 BANJO, HOUSING, DK MIDDLE 11 3-99 BER
183746 BANJO, HOUSING, REAR 11 3-111 190742 PLUG, HEX 10 7-77
186036 CHANNEL, STRAP SUPPORT 2 7-51 190957 FLANGE 7 3-91
MTG, CAB, TILT, CYLINDER, 190991 FLANGE 6 3-91
186037 8 4-11
B30D SWITCH, ELEC MIRRORS,
191035 3 7-21
MTG, CAB, REAR, TILT BRITAX
186038 7 4-11
CYL,B30D 191035 SWITCH, ELEC MIRRORS 50 6-7
MOUNTING, HYDRAULIC, 200033 CLAMP, HOSE 4 10-39
186039 33 4-19
BLOCK 200033 CLAMP, HOSE 45 2-71
186040 MTG,BRACKET, HYD PLATE 1 7-51 200036 NIPPLE,GREASE 2 4-31
186107 PANEL, CIRCUIT BREAKER 53 6-5 200036 NIPPLE, GREASE 9 3-91
186147 MTG. PLT. FLOOR TRAY ELEC 52 6-5 200038 NIPPLE 20 4-39
186149 PIN, LOCATE, MIRROR 40 7-19 200038 NIPPLE 23 4-41
186163 TRAY, ELEC, BB & MM 51 6-5 200050 CLAMP 9 7-77
186219 BKT,BIN TIP SWITCH,SMALL 29 6-27 200050 CLAMP, HOSE 19 4-39
PLT,BIN SWITCH 200050 CLAMP, HOSE 22 4-41
186222 28 6-27
MTG,D#,ST,REAR> 200050 CLAMP, HOSE 28 7-47
186299 MOUNTING, Park Brake 3 3-75 200051 CLAMP, HOSE 10 2-61
186315 SHIM, 0.8MM, MIRR BKT, BOT 39 7-19 200061 CLAMP, HOSE 44 2-71
186316 SHIM, 0.8MM, MIRR BKT, TOP 38 7-19 200062 CLAMP, HOSE 43 2-71
186372 SHIM 5 7-79 200089 CLAMP, HOSE 42 2-71
186550 MUDGUARD, RHS 13 7-61 200093 CLEVIS 4 3-73
186551 MUDGUARD, LHS 12 7-61 200200 BULB, 24V. 2W 12 6-29
186552 HANDRAIL, INNER, M/GUARD 11 7-61 200204 TERMINAL, NUT 37 6-23
186553 HANDRAIL, OUTER, M/GUARD 10 7-61 200215 BULB, WEDGE, 24V/2.1W 12 7-41
186584 BOX, BATTERY 18 7-63 200318 MTG, BAND 2 5-11
186585 BOX, UTILITY, ROAD LEGAL 11 7-65 200318 MTG, BAND 4 5-9
186591 MTG, STEP, TOP 9 7-61 200318 MTG,BAND 11 5-11
186592 MTG, MID STEP 8 7-61 LIGHT,NUMBER PLATE,SABS-E
200370 24 6-27
186593 MTG, BOT STEP 7 7-61 MARK
PLT,R/CHASSIS,ELEC 200438 SPUD, TUBELESS 4 3-121
186606 27 6-27
MTG,B20D,F 200448 HORN 8 6-17
PLT,R/CHASSIS,ELEC 200466 INFORMER 9 2-61
186607 26 6-27
MTG,B20D,M 200488 TYRE, MUD/SAND, GOODYEAR 2 3-121
186691 SHIM, BIN SUPPORT POLE 19 7-73 200641 ELBOW 8 2-61
186692 ASSY, BIN POLE 18 7-73 200653 CABLE TIE, 365 X 7.8MM 23 6-27
186693 RUBBER, SUSP CAVITY, LHS 17 7-73 200653 CABLE TIE 35 7-43
186695 STRAP, F/OSCIL, CROSS PLT 16 7-73 200653 CABLE TIE 36 6-21
186696 COVER, REAR, LHS, F/OSCIL 15 7-73 200653 CABLE TIE 36 6-23
186697 COVER, REAR, RHS, F/OSCIL 14 7-73 200653 CABLE TIE, 365 X 7.8MM 36 6-25
186698 BACK, COVER, REAR, F/OSCIL 13 7-73 200749 CLAMP 8 7-77
186699 COVER, TOP, F/OSCIL 12 7-73 200779 TIE ROD END 8 7-11

B20D 6X4 & 6X6 SUPERTRUCK


11-12
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
200779 TIE ROD END,6MM 22 6-27 202621 SEAL PLATE 9 3-111
200779 TIE ROD END 27 7-29 202621 SEAL PLATE 16 3-109
200865 BATTERY 35 6-23 202686 GRIP 5 7-73
200871 CABLE TIE 8 2-63 202686 GRIP 8 7-71
200871 CABLE TIE 27 7-45 202691 SOCKET, 12V ACCESSORY 44 6-3
200871 CABLE TIE 36 7-37 202729 CIGARETTE LIGHTER 12V 43 6-7
200871 CABLE TIE 49 6-5 202860 BOWL, PRE-CLEANER 14 2-61
201194 BUSH, OSCILL.JOINT 8 3-91 202916 PLUG, SOCKETS 4 6-43
201212 CLAMP, EXHAUST 11 2-65 202917 SPRING, COMP 5 7-57
201213 CLAMP, EXHAUST 90MM 41 2-75 BULB, 24V 70W H3 PK22S (PIG-
202933 3 6-29
201311 CHANGE OVER RELAY 24V 48 6-7 TAIL)
201374 CIRCUIT BREAKER 47 6-5 BULB, 24V 75/70W H4 P43T
202934 11 6-29
SENDER, 0-10BAR, SWITCH HDLT
201375 2 5-5
O.S BAR BULB,24V,5W,FESTOON,36MM
202936 21 6-27
201412 MAGNET, ULTRA-T TANK 27 4-33 LONG
201419 P CLIP 17 7-43 203215 GROMMET,15,5X25X10 20 6-27
201419 P CLIP 40 2-71 203264 GROMMET, BLANK 7 7-5
201420 P CLIPS 1 3-109 203264 GROMMET, BLANK 42 6-7
201420 P CLIPS 10 3-79 203349 K-CLAMP 17 4-39
201420 P CLIPS 6MM 10 3-85 203349 K-CLAMP, SINGLE 20 4-41
201420 P CLIPS 10 3-93 203375 PLATE, AXLE SERIAL NUMBER 8 3-79
201420 P CLIPS 6MM 10 3-99 203375 PLATE, AXLE SERIAL NUMBER 8 3-85
201420 P CLIPS 10 3-111 203375 PLATE, AXLE SERIAL NUMBER 8 3-93
201428 BLEEDER VALVE 3 3-117 203375 PLATE, AXLE SERIAL NUMBER 8 3-99
201468 CIRCUIT BREAKER 46 6-5 203375 PLATE, AXLE SERIAL NUMBER 8 3-111
201469 CIRCUIT BREAKER 45 6-5 WARNING TRIANGLE, REFLEC-
203409 1 7-91
201508 MTG BKT, TRI/MARK 7 7-11 TIVE
201509 TRI/MARK, GASKET 6 7-11 CLAMP, Suction Pipe to Com-
203588 5 2-43
201509 LATCH,GASKET 9 7-65 pressor
201509 TRI/MARK, GASKET 15 7-63 203588 CLAMP, Hose to Breather Pipe 7 2-31
201529 FLUSH, SOCKETS 5 6-43 CLAMP, Hose Compressor Suc-
203588 7 2-31
201529 PLUG, Connecting 18 5-13 tion Pipe
90 DEG DIN,3 WAY, FLUSH, CLAMP, Return Pipe to Crank-
201529 31 6-33 203588 8 2-21
SOCKETS case
201556 CONICAL BEARING, RUBBER 3 7-75 CLAMP, Breather Pipe to Cylin-
203588 12 2-47
201650 CIRCLIP 29 3-119 der Head Cover
201666 SPRING, BIN HEAT-BALL JOINT 2 7-17 203588 CLAMP, Rubber Cap 20-32MM 25 2-53
201666 SPRING, BIN HEAT-BALL JOINT 34 7-19 203588 CLAMP, HOSE 25 7-47
201737 TEST POINT 25 4-19 HOSE,TEFLON,COMP COOL-
203663 14 5-7
201737 TEST POINT 26 4-35 ING
201819 REDUCER, STACK 7 2-61 203680 P CLIP 6 4-11
201873 Adapter 1 10-33 203681 P CLIP 39 2-71
CLAMP, RUBBER, 2, BRAKE- 203681 P CLIP 39 2-75
201885 18 4-39 203683 RING GEAR 25 3-119
BRTH
201885 CLAMP, RUBBER 21 4-41 203684 CARRIER, RING GEAR 24 3-119
201886 DECAL, PDI/QUALITY 1 7-87 203685 SUN GEAR 21 3-119
201926 CIRCLIP, INNER 15 3-109 203686 PLANET GEAR 20 3-119
201926 CIRCLIP, INNER 27 3-119 203764 P CLIP 38 2-71
201972 TYRE, XADN, MICHELIN 2 3-121 203830 CIRCUIT BREAKER 34 6-23
201990 PLATE, COVER, RADIO 1 7-23 203830 CIRCUIT BREAKER 41 6-5
202063 VALVE, JUMBO (STRAIGHT) 5 3-121 203895 RESEVOIR 3 5-9
202346 AIR DUCT 7 7-37 203896 RESEVOIR, AIR, 10L 1 5-11
202346 AIRDUCT, FLEX 26 7-45 203896 RESEVOIR,AIR,10L 10 5-11
202410 FRAME, SWITCHES, 3 POS 10 6-11 203908 P-CLIP 24 7-47
202423 INSERT, BLANK SWITCH 9 6-11 203923 GROMMET 4 7-73
202557 PLUG, SOCKETS 1 6-41 203923 GROMMET 5 4-11
202557 PLUG, SOCKETS 8 6-39 203923 GROMMET 13 5-7
202599 CIRCLIP, INTERNAL 10 4-31 203927 GROMMET 37 2-71
202621 SEAL PLATE 9 3-79 PROTECTOR, HOSE STRAP
203975 34 7-43
202621 SEAL PLATE, 16T HUB 9 3-85 ON 6
202621 SEAL PLATE 9 3-93 203975 PROTECTOR, HOSE STRAP 40 6-3
202621 SEAL PLATE 9 3-99 204035 CLAMP, SEAL 10 2-65

B20D 6X4 & 6X6 SUPERTRUCK


11-13
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
204038 BOLT, Hex Head 13 3-117 E-MODULE, ADM, DEFAULT
206065 39 6-5
204042 SWITCH, BINARY PRESSURE 23 7-47 PROGRAM
204043 RECEIVER DRIER 22 7-47 THROTTLE, FOOT ACTUATOR,
206070 38 6-5
204069 FRAME, SWITCH, 1 POS, SWF 8 6-11 PWM
204110 BOOT, STEERING COLUMN 5 7-31 206071 SHOCK MAT 4 7-79
204111 GUARD, TELESCOPIC 4 7-31 206071 SHOCK MAT 5 3-91
204112 SCREW, ADJUSTING HANDLE 3 7-31 206071 SHOCK MAT 5 7-53
204113 NUT, ADJUSTING HANDLE 13 7-31 206071 SHOCK MAT 22 3-93
204115 SPACER, SPLINED 7 7-31 206071 SHOCK MAT 24 3-111
204160 DISC, Park Brake 2 3-75 206071 SHOCK MAT 27 3-99
204169 CLAMP, SEALING 25 4-35 206071 SHOCK MAT 31 3-109
204170 BASE ASSEMBLY 17 7-31 206074 SPHERICAL BRG 1 4-31
204187 AIRDUCT 6 7-37 206074 SPHERICAL BRG 7 7-77
204187 AIRDUCT, FLEX 19 7-45 206074 SPHERICAL BRG 15 4-45
204187 AIRDUCT, FLEX 20 7-45 206075 SPACER, SPHERICAL BRG 11 4-31
204187 AIRDUCT, FLEX 21 7-45 206082 Gauge (quad) pressure 2 10-33
LAMP,RED,LED,BRAKE/ WASHER, RUBBER, SPHERI-
204308 19 6-27 206185 24 4-15
PARK,REAR CAL DIRT
LAMP,AMBER,LED,INDICA- 206187 RADIATOR, ALUMINIUM, BEHR 36 2-71
204309 18 6-27
TOR,REAR 206188 COOLER, AIR, CHARGE, BEHR 35 2-75
204373 REFLECTOR, RED, BOLT ON 7 7-71 NOZZLE, 3 WAY, WASHER
206195 6 6-13
204373 REFLECTOR, RED, BOLT ON 8 7-85 SYSTEM
REFLECTOR, AMBER, BOLT CLIPS, LARGE, WASHER SYS-
204374 5 7-61 206198 20 6-13
ON TEM
REFLECTOR, AMBER, BOLT 206258 SWITCH, IGNITION DEERE 37 6-5
204374 6 7-71
ON 206271 COOLER,OIL,WATER,ZF 6 3-57
REFLECTOR, AMBER, BOLT 206286 CLAMP, HOSE 14 4-45
204374 7 7-85
ON 206287 BELLOW, RUBBER 6 7-77
REFLECTOR, AMBER, BOLT 206288 LATCH, PUSH BUTTON 20 7-29
204374 8 7-65
ON 206291 GROMMET 11 7-63
REFLECTOR, AMBER, BOLT 206291 GROMMET 32 6-23
204374 12 7-63
ON 206293 MTG,RUBBER,CAB 33 7-15
204438 CAP, STEERING WHEEL 10 7-31 206294 EXHAUST, FRONT SECTION 9 2-65
204445 SIDE SHAFT 7 3-79 206296 EXHAUST, MID SECTION 8 2-65
204445 SIDE SHAFT 7 3-85 206297 EXHAUST, MUFFLER 7 2-65
204445 SIDE SHAFT, ZF DK LONG 7 3-93 206298 EXHAUST, STACK PIPE 6 2-65
204445 SIDE SHAFT, ZF DK LONG 7 3-111 206306 NUT, IGNITION SW MTG 36 6-5
204446 SIDE SHAFT, ZF DK SHORT 6 3-79 206309 SEAT, TRAINER 9 7-33
204446 SIDE SHAFT, ZF DK SHORT 6 3-85 206310 VENT, DE-MIST 18 7-45
204446 SIDE SHAFT, ZF DK SHORT 6 3-93 206310 VENT, E-MIST, LONG 34 7-37
204446 SIDE SHAFT, ZF DK SHORT 6 3-111 206329 MOTOR, WIPER, 24V, 75DEG 9 6-13
204481 SIDE SHAFT 7 3-99 ARM, WIPER, 750MM, PANTO-
206330 19 6-13
204482 SIDE SHAFT 6 3-99 GRAPH
MOUNTING, TRANSFER BOX, 206331 BLADE, WIPER, 600MM 2 6-13
204483 2 3-59
SPLIT HARNESS, ZF TRANSMIS-
206336 35 6-3
204538 MTG, RUBBER, TAIL LIGHTS 5 7-71 SION, CAB
204600 STEERING WHEEL 9 7-31 206336 HARNESS, ZF TRANSMISSION 35 6-9
CLAMP, STACK-AIR INTAKE 206336 HARNESS 150 3-55
204668 6 2-61
PIPE 206337 HARNESS, ZF TRANSM, ARTIC 31 6-19
204708 PLATE, PERFERATED, GRILL 3 7-59 HARNESS,ZF
206337 31 6-25
BULB, Heavy Duty 24V/22W/ TRANSM,ARTIC,D#
204710 13 6-29
BA15S 206340 HEADLAMP, Combo, LHS, MKI 5 6-29
SWITCH, 2 POS, NU LOOK, 206341 HEADLAMP, Combo, RHS, MKI 6 6-29
204946 11 7-21
SWF 206345 SELECTOR, SHIFT 34 6-9
205259 CIRCUIT BREAKER 33 6-23 206345 SELECTOR, RANGE 120 3-55
205422 SUPPORT 2 7-31 206349 FUSE, 5AMP, BLADE TYPE 33 6-7
205423 SHAFT 23 7-31 206350 FUSE, 10AMP, BLADE TYPE 32 6-7
205424 NUT 24 7-31 CLAMP,Charge Air Pipe on
206353 19 2-31
205425 SHAFT, SPLINED 25 7-31 Housing
205427 BOLT, STEPPED 11 7-31 206364 LINK, DRAG 4 7-53
205428 SPACER 12 7-31 206387 SWITCH, PRESSURE 21 5-5
205429 SHAFT, STEERING 6 7-31 206412 DOOR, HAVC, RHS 1 7-13

B20D 6X4 & 6X6 SUPERTRUCK


11-14
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206413 HINGE, INTERIOR 11 7-25 206587 HEXSERT 24 7-5
206414 DOOR, MAIN, YELLOW 1 7-9 206615 FILTER, Unit, Fuel-water, 10MIC 1 2-69
206415 HINGE, EXTERIOR 5 7-13 206615 FILTER, UNIT, Fuel-Water 7 2-67
206415 HINGE, EXTERIOR 6 7-9 206616 ELEMENT, Fuel Filter 2 2-69
206415 HINGE, EXTERIOR 7 7-65 ELEMENT,FUEL FILTER FOR
206616 8 8-3
206415 HINGE, EXTERIOR 10 7-63 206615
206418 WINDOW, CURVED 3 7-7 ELEMENT,FUEL FILTER FOR
206616 8 8-3
206419 WINDOW, DOOR, SLIDING 4 7-9 206615
206434 PIPE, SUCTION LINE 34 2-71 ELEMENT,FUEL FILTER FOR
206616 8 8-3
206435 PIPE, MAKE-UP LINE 33 2-71 206615
206436 PIPE, OIL COOLER CIRCUIT 32 2-71 206622 BUZZER, DUAL 31 6-5
206437 HEXSERT,OPEN 2 7-73 206626 LINK, DRAG 2 7-75
206437 HEXSERT 4 7-71 DECAL, CONSPICUITY SHEET-
206628 7-89
206437 HEXSERT 5 7-33 ING
206437 HEXSERT 13 7-13 DECAL,CONSPICUITY SHEET-
206628 3 7-79
206437 HEXSERT 23 7-23 ING
206439 HANDLE, CAB INTERIOR 7 7-23 206636 EXHAUST, H/SHIELD MID 4 2-65
206439 HANDLE, CAB INTERIOR 12 7-9 206637 EXHAUST, H/SHIELD FIXED 3 2-65
206441 HINGE, INTERIOR 7 7-25 206638 EXHAUST, H/SHIELD COVER 2 2-65
206441 HINGE, INTERIOR 15 7-29 206690 PLUG, SOCKETS 1 6-43
206442 LATCH, COOLER BOX 8 7-25 206690 PLUG, SOCKETS 5 6-39
206443 BACKREST, TRAINER 10 7-33 DT DEUTSCH, 3 WAY, PLUG,
206690 17 6-33
RUBBER, LATCH, COOLER SOCKETS
206444 9 7-25 CONNECTOR, 2-Way DEUT-
BOX 206703 4 6-29
HAMMER/ HOLDER, EMERG SCH, Male
206445 5 7-23 206703 RECEPTACLE, PINS 16 6-37
EXIT
206446 MAT, TOOLBOX, CAB 6 7-27 206703 RECEPTACLE, PINS 20 6-43
206447 PLATE, STEP, CAB 7 7-27 206703 CONNECTOR 30 6-21
206449 SUN VISOR 19 7-23 206704 PLUG, SOCKETS 2 6-37
206450 LID, TOOLBOX, CAB 16 7-25 206704 PLUG, SOCKETS 3 6-43
206451 BKT, STRAP, DOOR 7 7-9 206704 PLUG, SOCKETS 7 6-39
206453 RUBBER, STRAP, DOOR 8 7-9 206704 PLUG, SOCKETS 13 6-41
206454 ASHTRAY 14 7-23 DT DEUTSCH, 2 WAY, PLUG,
206704 21 6-33
206457 VENT, DE-MIST 17 7-45 SOCKETS
206457 VENT, DE-MIST, SHORT 21 7-37 206706 RECEPTACLE, PINS 14 6-37
206458 MAT, FLOOR, CAB 5 7-27 DT DEUTSCH, 4 WAY, RECEP-
206706 15 6-31
206459 HATCH, HOODLINER 10 7-29 TACLE, PINS
206460 HOODLINER, REAR 4 7-29 206707 PLUG, SOCKETS 1 6-37
206461 PANEL, INTERIOR, MAIN DOOR 17 7-9 206707 PLUG, SOCKETS 6 6-39
206462 PANEL, INSTRUMENT FACE 24 7-25 DT DEUTSCH, 4 WAY, PLUG,
206707 14 6-31
206464 PANEL, LEVER, ZF 1 7-25 SOCKETS
206465 STRUT,CAB 6 7-65 206708 RECEPTACLE, PINS 22 6-43
206465 STRUT, CAB 9 7-63 DT DEUTSCH, 6 WAY, RECEP-
206708 29 6-33
206465 STRUT, CAB 18 7-9 TACLE, PINS
206467 CLIP, P-CLIP 24 4-35 CONNECTOR, 6 WAY DEUT-
206708 30 6-7
SCH, MALE
206475 COWLING, RADIATOR, 704 FAN 31 2-71
DT DEUTSCH, 6 WAY, PLUG,
ISOLATOR, STEERING 206709 19 6-33
206480 20 4-3 SOCKETS
ORBITAL
206709 PLUG, SOCKETS 21 6-43
206489 PIPE, AIR INTAKE 5 2-61
206711 RECEPTACLE, PINS 11 6-39
206491 STRUT, CAB 8 7-13
206494 COVER, HEADLIGHT, LHS 8 7-63 206711 RECEPTACLE, PINS 13 6-37
206712 PLUG, SOCKETS 4 6-39
206495 COVER, HEADLIGHT, RHS 5 7-65
206499 HVAC UNIT 1 7-37 206712 PLUG, SOCKETS 12 6-37
DT DEUTSCH, 8 WAY, PLUG,
206499 HVAC UNIT 16 7-45 206712 30 6-33
SOCKETS
CLAMP, RUBBER, 6, MTG
206502 15 7-43 HD DEUTSCH, 21 WAY,
FRAME 206714 4 6-31
RECEPTACLE, PINS
206523 MTG, RUBBER, CAC-CHASSIS 30 2-75
HD DEUTSCH, 23 WAY,
206583 COWLING, SPLIT 16 7-29 206716 2 6-31
RECEPTACLE, PINS
206585 HEXSERT 22 7-23
HD DEUTSCH, 31 WAY,
206585 HEXSERT 23 7-9 206717 3 6-31
RECEPTACLE, PINS
206585 HEXSERT 28 7-25
206717 RECEPTACLE, PINS 15 6-37
206587 HEXSERT 14 7-13

B20D 6X4 & 6X6 SUPERTRUCK


11-15
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
HD DEUTSCH, 9 WAY, RECEP- 207004 CLIP,SPRING,SHROUD-RAD 28 2-71
206719 1 6-31
TACLE, PINS 207017 CLAMP,ALU,2 BOLT 5 3-57
BOSCH, 4 WAY, PLUG, SOCK- 207017 CLAMP, ALU, 2 BOLT 12 7-43
206722 25 6-33
ETS 207018 CLAMP, ALU, 4 BOLT 11 7-43
BOSCH, 8 WAY, PLUG, SOCK- 207020 WASHER BOTTLE/PUMP 28 6-21
206724 24 6-33
ETS 207021 SENSOR,BIN PIVOT,ROTARY, 16 6-27
DELPHI PACKARD, 6 WAY, 207027 DIODE, 3A, SPADE TERMINAL 25 6-7
206729 23 6-33
PLUG, SOCK. RESISTOR, 120OHM, 0.5W,
206730 CONNECTOR, 8 WAY 10 7-41 207028 15 6-27
POTTED
206730 SWF, 8 WAY, PLUG, SOCKETS 34 6-35 207028 RESISTOR 24 6-3
206731 CONNECTOR, 2 WAY 11 7-41 LIGHT, Work Light, 2-WAY
207030 1 6-29
206731 SWF, 2 WAY, PLUG, SOCKETS 35 6-35 DEUTSCH
206735 PLUG, SOCKETS 2 6-43 LIGHT, WORK LIGHT, 2WAY
207030 3 6-17
UTILUX, 2 WAY, PLUG, SOCK- DEUTSCH
206735 41 6-35
ETS 207033 LIGHT, Reverse Floodlight 2 6-29
CROSS & ROLLER, LUBE-FOR- 207033 LIGHT, REVERSE FLOODLIGHT 16 6-17
206765 2 3-77
LIFE 207039 CABLE, BATTERY 27 6-23
CROSS & ROLLER, LUBE-FOR- 207043 CLAMP, ALU, 2 BOLT 10 7-43
206765 10 3-77
LIFE 207044 CLAMP, ALU, 4 BOLT 9 7-43
STRAP, STEP RUBBER CON- 207053 LEVER, ZF RETARDER 23 6-9
206767 4 7-61
NECTOR 207057 LENS, MIRROR DEFROST 4 7-21
206777 PLUG, SOCKETS 2 6-45 207062 CABLE, BATTERY 26 6-23
206778 PLUG, SOCKETS 7 6-43 207064 CABLE, BATTERY 25 6-23
BOSCH, 1 WAY, PLUG, SOCK- 207066 CABLE, BATTERY 24 6-23
206778 33 6-35
ETS 207068 CABLE, BATTERY 23 6-23
206787 CAP, FILLER, HYDRAULIC 23 4-33 CLAMP,RUBBER,4,TRAN
206807 CLAMP 23 4-17 207092 4 3-57
HOSES
CLAMP, RUBBER, 15, UNDER 207098 FILLER, NECK SURGE TANK 27 2-71
206825 19 4-3
CAB 207117 P-CLIP 13 7-47
206826 CLAMP, ALU, 2 BOLT 18 4-3 207117 P-CLIP 21 4-17
206827 CLAMP, ALU, 4 BOLT 17 4-3 207118 FUSE, 15AMP, BLADE TYPE 22 6-7
206829 SPACER,CLAMP,ALUM 14 7-43 207123 SPACER,CLAMP,ALUM 3 3-57
206829 SPACER, CLAMP, ALUM. 16 4-3 207175 ASSY, DRAIN TUBE 11 7-45
206829 SPACER, CLAMP, ALUM. 22 4-17 207175 ASSY, DRAIN TUBE 12 7-45
206861 HANDLE, PADDLE,BONNET 4 7-65 207175 drain tube assy 28 7-39
MOUNTING PIPE, XENON BEA- 207176 PANEL, CONTROL, HVAC 1 7-41
206939 29 6-7
CON 207176 PANEL, CONTROL, HVAC 21 6-7
206940 LIGHT, INTERIOR LIGHT 28 6-3 207177 ADAPTOR, FLEX 10 7-45
206945 MOUNTING, RUBBER 2 7-21 207177 AIR HOSE ADAPTER 2" 22 7-39
MOUNTING, RUBBER, 207178 ADAPTOR, FLEX 9 7-45
206945 3 3-91
SQUIGLY 207178 AIR HOSE ADAPTER 21 7-39
206945 MOUNTING, Rubber 6 2-67 DECAL, DEERE, OVERHEAD
MOUNTING, RUBBER, 207191 24 7-87
206945 14 7-45 POWERLINE
SQUIGLY DECAL, DEERE, SEATBELT,
206945 MOUNTING,RUBBER,SQUIGLY 16 4-39 207192 25 7-87
WARNING
MOUNTING,RUBBER,SQUIGLY 207195 PIPE, WINDOW WASHER KIT 7 6-13
206945 17 6-27
D# DECAL, TORQUE BINPROP
MOUNTING, RUBBER, 207205 26 7-87
206945 19 4-41 BOLT
SQUIGLY 207206 HANDLE, PADDLE, BATT BOX 5 7-63
MOUNTING, RUBBER, MTG, RUBBER, CONDENSER,
206945 27 6-7 207213 8 7-43
SQUIGLY HVAC
MOUNTING, RUBBER, SPRING, CABSTRUT, CAD/
206945 29 2-71 207219 4 4-11
SQUIGLY PLTED
MOUNTING, RUBBER, 207230 TRI/MARK, LH HOUSING 5 7-11
206945 29 6-21
SQUIGLY SUPPORT, POSITION SENSOR
MOUNTING, RUBBER, 207231 14 6-27
206945 29 6-23 SHAFT
SQUIGLY HOSE, PROTECT, SPIRAL
MOUNTING,RUBBER,SQUIGLY 207251 20 4-17
206945 29 6-25 GUARD
D# HOSE PROTECT,SPIRAL
SWITCH, STEERING COLUMN, 207252 15 4-39
206947 26 6-5 GUARD
MULTI HOSE PROTECT, SPIRAL
206969 SANDWICH BLOCK, AXLE MTG 1 7-75 207252 18 4-41
GUARD
206979 CONDENSER, AIR-CON 13 7-43

B20D 6X4 & 6X6 SUPERTRUCK


11-16
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207253 HOSE PROTECT, SPIRAL 15 4-3 207401 MIRROR, ELEC, LHS 6 7-21
207266 HEXSERT 10 7-27 207401 MIRROR, ELEC.RHS 20 6-7
207266 HEXSERT 22 7-9 207402 MIRROR, ELEC, RHS 5 7-21
207266 HEXSERT 29 7-25 207402 MIRROR, ELEC.LHS 19 6-7
207274 PLUG, SOCKETS 3 6-39 207403 MIRROR, MANUAL 7 7-21
DT DEUTSCH, 12 WAY, PLUG, 207403 MIRROR, MANUAL 18 6-7
207274 20 6-33
SOCKETS 207408 DECAL, STARTER MOTOR 34 7-87
DECAL, PARK BRAKE, APPLI- 207409 DECAL, BIN TIP 35 7-87
207277 29 7-87
CATION 207410 DECAL, GREASE, 500HRS 36 7-87
SHAFT, POSITION SENSOR 207411 DECAL, EMERGENCY EXIT 37 7-87
207281 13 6-27
ARM 207412 DECAL, PARK BRAKE 38 7-87
PIPE, FLANGE, SUCTION, DECAL, ROPS, FOPS, SMALL
207283 22 4-35 207414 39 7-87
PUMP BELL
207287 GUARD, FAN 26 2-75 207427 SWITCH, WORKLIGHT 20 6-17
O-RING, ODIAM=10, SWITCH, F/BEACON LIGHT,
207289 12 6-27 207439 12 6-11
IDIAM=6MM COMPLETE
207290 DECAL, DEERE, LIFT/TIEDOWN 32 7-87 SWITCH, F/BEACON
207439 17 6-7
DECAL, GREASE, OSCIL/R- LIGHT,COMPLETE
207291 31 7-87
BRG SHAFT, ROTARY SENSOR B/
207440 11 6-27
207304 DECAL, TIE DOWN POINT 30 7-87 JOINTS
DECAL, WARNING EATHER, 207445 E-CLIP, DIN6799 Z 10 6-27
207306 17 7-87
START 207446 SWITCH, ELEC. MIRRORS 11 6-11
207307 DECAL, WARNING READ OMM 18 7-87 207446 SWITCH, MIRROR DEFROST 12 7-21
207310 DECAL, LIFTING EYE 19 7-87 SWITCH, MIR DEFROST, COM-
207446 16 6-7
DECAL, BELL LOGO, CAB PLETE
207311 20 7-87
DOOR 207450 RESISTOR 15 6-7
DECAL, B&W BELL LOGO, FR 207453 CONDUIT 8 7-21
207312 21 7-87
BONNET 207453 CONDUIT, 670MM 14 6-7
DECAL, HYDRAULIC PRES- 207454 CONDUIT 9 7-21
207329 22 7-87
SURE 207454 CONDUIT, 584MM 13 6-7
207330 DECAL, COMPRESSED AIR 23 7-87 207455 GUARD, Starter Motor 5 2-3
DECAL, RADIATOR FAN WARN- DEFLECTOR, AIR, BATTERY
207331 10 7-87 207456 4 7-63
ING BOX
DECAL, ARTICULATION 207471 DECAL, RETARDER, LEVER 40 7-87
207336 11 7-87
CRUSH HD DEUTSCH, 31 WAY,
207337 DECAL, VISIBILITY WARNING 12 7-87 207473 5 6-31
RECEPTACLE, SOCKET
DECAL, PARK BRAKE WARN- 207475 PLUG, SOCKETS 2 6-41
207338 13 7-87
ING 207477 PLUG, SOCKETS 6 6-43
207339 DECAL, PASSENGER SEAT 14 7-87 DELPHI PACKARD, 6 WAY,
DECAL, SUSPENSION CYLIN- 207478 16 6-33
207340 15 7-87 PLUG, SOCK.
DER DELPHI PACKARD, 10 WAY,
DECAL, SUSPENSION CYLIN- 207479 13 6-31
207340 27 7-77 PLUG, SOCKET
DER DELPHI PACKARD, 30 WAY,
207348 DECAL, HYDRAULIC LEVEL 16 7-87 207481 7 6-31
PLUG, SOCKET
207349 DECAL, COMPRESSED AIR 3 7-87 DELPHI PACKARD, 30 WAY,
207350 DECAL, SPRING PRESSURE 4 7-87 207482 8 6-31
PLUG, SOCKET
207351 DECAL, BIN SUPPORT 5 7-87 DELPHI PACKARD, 30 WAY,
207365 LATCH, RH, TRI-MARK 3 7-65 207483 6 6-31
PLUG, SOCKET
207365 LATCH, RH 25 7-29 207495 STRUT, CAB 19 7-29
207366 LATCH, LH, TRI/MARK 4 7-11 207496 CLAMP, EXHAUST 1 2-65
207366 LATCH, LH,TRI/MARK 13 7-63 AMP, 9 WAY, RECEPTACLE,
207498 22 6-33
207375 BOLT, STRIKER, TRIMARK 2 7-65 PINS
207375 BOLT, STRIKER,TRIMARK 3 7-11 207499 AMP, 12 WAY, PLUG, SOCKETS 12 6-31
207375 BOLT, STRIKER 14 7-63 207500 AMP, 15 WAY, PLUG, SOCKETS 11 6-31
207375 BOLT, STRIKER, TRIMARK 24 7-29 207501 AMP, 18 WAY, PLUG, SOCKETS 10 6-31
DECAL, GREASE, 500HRS, BIN 207502 AMP, 21 WAY, PLUG, SOCKETS 9 6-31
207380 6 7-87
PIVOT HD 10 DEUTSCH, 9 WAY,
207503 18 6-33
207381 DECAL, REFRIGERANT 7 7-87 PLUG, SOCKETS
207382 DECAL, CAB TILT 8 7-87 SMALL 90 DEG DIN, 3 WAY,
207504 32 6-35
DECAL, SHIFT INHIB./PARK FLUSH, SOCK.
207385 9 7-87
BRAKE 207520 MUDFLAP, MUDGUARD STUT 3 7-61
SENDER, TEMP, 120DEG, 207524 PLUG, PINS 1 6-39
207390 22 6-25
M14X1.5

B20D 6X4 & 6X6 SUPERTRUCK


11-17
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207606 GASSTRUT, BONNET 4 7-55 ASSY, HOSE, HVAC, F/
207853 4 7-43
207626 PLUG, MAGNETIC 5 3-79 WAL,COMP
207626 PLUG, MAGNETIC 5 3-85 ASSY, HOSE, HVAC, COND,
207854 3 7-43
207626 PLUG, MAGNETIC 5 3-93 COMP
207626 PLUG, MAGNETIC 5 3-99 ASSY, HOSE, HVAC, COND, F/
207855 2 7-43
207626 PLUG, MAGNETIC 5 3-111 WAL
COVER,DUST,SEALED BEAR- 207863 GASKET, LOWER MIRROR BKT 19 7-19
207637 14 4-39
ING 207864 GASKET, ELECTRICAL HATCH 23 7-25
COVER, DUST, SEALED BEAR- 207865 GASKET, ORBITAL 14 4-3
207637 17 4-41
ING 207866 GASKET, COOLER BOX 6 7-25
207638 HARNESS, WORK LIGHTS 2 6-17 207867 GASKET, HVAC RECIRC 37 7-37
SWITCH, RANGE HOLD, COM- 207868 GASKET, HVAC FRESH AIR 12 7-13
207643 7 6-11
PLETE 207869 HINGE, INSTRUMENT FACE 25 7-25
207644 SWITCH, RECIRC, COMPLETE 6 6-11 207871 ROOF, CAB, YELLOW 2 7-5
SWITCH, RECIRCULATION, 207872 HATCH, ELECTRICAL 21 7-25
207644 8 7-41
COMPLETE 207873 SEAL, WINDOW, CURVED 4 7-7
SWITCH, DIFF LOCK, COM- 207874 SEAL, WINDOW, RHS, SLIDING 2 7-7
207645 5 6-11
PLETE 207875 SEAL, WINDOW, REAR 8 7-7
207646 MTG, Rubber, T/mission, Split 4 2-3 SEAL, WINDOW, DOOR, SLID-
207877 3 7-9
MTG, RUBBER, T/MISSION, ING
207646 4 3-3
SPLT 207879 STRAP, COAT, CAB 2 7-23
207647 KNOB, BIN TIP 2 7-11 207880 STRAPS, COOLER, CAB 19 7-25
207647 KNOB, BIN TIP 11 5-3 207881 GASKET, GRAB HANDLE 9 7-5
SWITCH, HAZARDS, COM- 207881 GASKET, GRAB HANDLE 14 7-19
207651 4 6-11
PLETE 207882 HOODLINER, FRONT 1 7-29
SWITCH, INT LIGHT, COM- 207897 DECAL, CAB, L/PUMP LEVER 42 7-87
207652 3 6-11
PLETE 207908 CLAMP, RUBBER,10 SIDE ENG 1 7-43
207653 SWITCH, AIR CON, COMPLETE 2 6-11 207917 PAD, HATCH, ELECTRICAL 22 7-25
207653 SWITCH, AIRCON, COMPLETE 9 7-41 207918 COVER, A PILLAR, LHS 3 7-27
SWITCH, HEAD LIGHTS, COM- 207919 COVER, A PILLAR, RHS 1 7-27
207654 1 6-11
PLETE 207920 COVER, B PILLAR, LHS 4 7-27
207660 PLUG 4 3-79 207921 COVER, B PILLAR, RHS 2 7-27
207660 PLUG 4 3-85 207964 BKT, MOUNT, LIGHT, REVERSE 17 6-17
207660 PLUG 4 3-93 207967 BOOT, Rubber, Drain Valve 3 2-3
207660 PLUG 4 3-99 207967 BOOT, RUBBER, DRAIN VALVE 21 4-33
207660 PLUG 4 3-111 207967 BOOT, RUBBER, DRAIN VALVE 21 4-35
207660 PLUG 27 3-109 207967 BOOT, RUBBER, DRAIN VALVE 25 2-71
207662 CONDUIT 10 7-21 207968 COVER, SPEAKER 15 7-23
207662 CONDUIT, 670MM 12 6-7 ALARM,BACK UP-PRECO
HARNESS,DIAGNOS- 207975 9 6-27
207663 5 10-37 112DB
TIC,D#,ADT 207985 LID, COOLER BOX, CAB 5 7-25
207676 PLUG, MAGNETIC 18 3-119 CROSS & ROLLER, LUBE-FOR-
ROSETTE, AIR OUT, COOLER 207990 5 3-77
207690 38 7-37 LIFE
BOX CROSS & ROLLER, LUBE-FOR-
207787 COLUMN, BASE 29 7-31 207990 15 3-77
LIFE
207788 SPACER, STEER PLASTIC 19 4-15 CROSS & ROLLER, LUBE-FOR-
CLAMP, RUBBER, 5, MTG 207990 18 3-77
207794 7 7-43 LIFE
FRAME DECAL, HYDRAULIC TEST
207796 PLUG 32 3-119 207995 43 7-87
POINTS
207797 MTA, 4 WAY RELAY BOX 37 6-35 208041 PUSH ON TERMINAL 1 6-45
207798 MTA, 16 WAY UNIVAL HOLDER 38 6-35 208041 BARE PUSH ON TERMINAL 2 6-39
SEAL, BONNET, CAB INTER- GROTE & HARTMANN, 1 WAY,
207799 3 7-5 208041 36 6-35
FACE PUSH-ON
207823 DECAL, BELL LOGO, BIN 41 7-87 SEAL,NEO-
208043 2 7-49
207828 EYE TERMINAL, 21MM 28 6-33 PRENE,FRONT,CAB,B30D
HELLERMAN TYTON, BOOT- SEAL,NEO-
207829 27 6-33 208044 1 7-49
LACE TERM. PRENE,SIDE,CAB,B30D
207831 COVER, HEAD LIGHTS, GRILL 19 6-17 208046 DECAL, CAB SUPPORT 44 7-87
207832 COVER, HEAD LIGHTS, FRAME 21 6-21 208072 STRAP, BONNET 3 7-55
207836 PIPE,CONDENSOR, AIR-CON 6 7-43 208073 DECAL, GREASE, 500HRS 45 7-87
207837 PIPE,CONDENSOR, AIR-CON 5 7-43 SOLENOID, CONT.DUTY UL-
208080 20 6-21
207852 STRUT, CAB 3 7-63 MARINE

B20D 6X4 & 6X6 SUPERTRUCK


11-18
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SOLENOID, CONT.DUTY UL- LAMP, REVERSE, 24V, COM-
208080 20 6-23 208905 8 6-27
MARINE PLETE
208085 BLANK, MIRROR SWITCH 31 7-25 208990 HOSE, MOULDED, CAC INLET 18 2-75
208103 GASKET 9 7-7 208991 HOSE 17 2-75
208103 GASKET 20 7-9 208992 HOSE, REDUCER, CAC 16 2-75
208104 GASKET 27 7-5 208993 PIPE, CAC OUTLET 15 2-75
208104 GASKET 30 7-25 210016 BREATHER, RESERVOIR 13 3-59
208104 GASKET 32 7-29 210016 RESERVOIR BREATHER 13 4-39
COVER, PLUG, COLUMN 210016 RESERVOIR BREATHER 16 4-41
208158 11 6-5
SWITCH 210016 RESERVOIR BREATHER 17 4-17
HARNESS, BEACON LIGHT 210067 HORN, AIR, TWIN 11 5-7
208172 10 6-7
EXT 210105 LEVEL, INDICATOR 17 4-33
208180 GASKET, HYD TANK 20 4-33 AXLE,FRONT,DK,3.18 X
210127 A 3-85
208232 GASKET, CORK, DIESEL TANK 1 7-67 4.2,B20D
DECAL, SPEED DOWN SLOPE, 210242 VALVE, SOLENOID, AH/TC 10 5-5
208255 46 7-89
20T, 6X4 210242 VALVE, SOLENOID, AH/TC 28 29
208256 DECAL, TYRE PRESSURE, 20T 47 7-89 210243 VALVE, SOLENOID, PB/EB 14 5-5
DECAL, INFO, CLUSTER, B20D, 210244 ACCUM, PISTON 16 4-17
208257 48 7-89
6X4 210247 VALVE, STEERING, 985CC 1 4-9
208258 DECAL, B&W, B20D, ADT 49 7-89 210247 VALVE, STEERING 13 4-3
208260 PEDAL, BRAKE 1 4-7 210327 VOAC BLOCK MANIFOLD 1 4-21
208260 PEDAL, BRAKE, CARLISLE 12 4-5 210327 VALVE, MANIFOLD, VOAC 15 4-19
SENDER,TUBULAR 913 210364 VALVE, TIP LEVER, DETENT 10 5-3
208263 19 6-25
LONG,FUEL 210492 PUMP, E/STEER 14 4-17
208267 CLAMP, RUBBER 18 4-17 210492 PUMP, SERVICE A 4-27
208287 GUIDE, TAPE, PISTON, PTFE 5 7-77 PUMP, EMERGENCY STEER-
DECAL, INFO CLUSTER, B20D, 210493 1 4-29
208327 50 7-89 ING
6X6 210493 PUMP, E/STEER 13 4-17
DECAL, SPEED DOWN SLOPE, 210497 STRAINER 16 4-33
208352 51 7-89
B20D, 6X6 210529 VALVE, NON RETURN 8 6-13
MUDFLAP, REAR, ROAD VALVE, PARK BRAKE-TEST
208370 3 7-71 210534 9 5-3
LEGAL POS
208383 MUDFLAP, BIN MOUNTED 2 7-79 210546 VALVE, BLOCK, IPM 1 5-5
SWITCH, PROXIMITY, BRAKE 210546 VALVE, BLOCK 8 5-3
208413 2 4-7
PEDAL 210547 VALVE, Purge Tank 1 5-13
208520 PIPE, VENT LINE 24 2-71 210547 VALVE, PURGE TANK 10 5-7
PIPE ASSY, COMPRES COOL- VALVE, UNLOADER, AIR
208523 12 5-7 210561 2 5-9
ING DRYER
208580 CONNECTOR 4 6-37 210561 VALVE, UNLOADER, AIR DRIER 20 5-9
208614 3M DUAL LOCK 11 7-27 210695 VALVE, CYL SUSPSTRUT 4 7-77
208649 CAP, DIESEL FILLER 2 7-67 210696 CAP, VALVE CYL SUSPSTRUT 3 7-77
208732 PLATE, SERIAL NUMBER PLT 27 7-87 MANIFOLD, TYRE TOWER
208771 GROMMET 1 7-73 210731 24 5-5
INFLATOR
208821 CLAMP, T-BOLT 23 2-71 210738 ACCUMULATOR 12 4-19
208822 CLAMP, T-BOLT 19 4-35 210751 VALVE, PRESSURE REDUCING 15 4-41
208822 CLAMP, T-BOLT 22 2-71 VALVE, CHECK, EMERGENCY
208823 CLAMP, T-BOLT 18 4-35 210791 2 4-29
STEERING
208824 CLAMP, T-BOLT 21 2-75 210813 SIGHT GLASS, HEADER TANK 14 2-71
208825 CLAMP, T-BOLT 20 2-75 210855 VOAC BLOCK MANIFOLD 1 4-21
208828 CLAMP, T-BOLT 4 2-61 210855 VALVE, MANIFOLD, VOAC 15 4-19
208829 CLAMP, HOSE 19 2-75 FILTER ASSEMBLY, HYDRAU-
208886 SWITCH, PRESSURE, 5 BAR 25 4-21 210862 1 4-37
LIC TANK
208886 SWITCH, PRESSURE, 5 BAR 25 4-23 210862 ASSY, FILTER, FINN 15 4-33
208886 SWITCH, PRESSURE, 5 BAR 85 4-19 MOTOR, WIPER, 24V, 75 DEG,
210896 3 6-15
208887 SWITCH, PRESSURE, 123 BAR 26 4-21 DOGA
208887 SWITCH, PRESSURE, 123 BAR 26 4-23 210905 SOLENOID, PILOT VALVE 17 5-5
208887 SWITCH, PRESSURE, 123 BAR 86 4-19 210920 PUMP, MANUAL, C/W TANK 1 4-13
208893 CHEVRON BOARD 6 7-85 210920 PUMP, MANUAL WITH TANK 3 4-11
208897 MUDFLAP, MUDGUARD 5 7-85 210927 VALVE, BLOCK, IPM 1 5-5
208898 MUDFLAP, TOP, REAR 4 7-85 216107 SEAL, WINDOW, LHS, FRONT 6 7-7
208899 MUDFLAP, BOTTOM, REAR 3 7-85 217151 WINDOW, REAR 7 7-7

B20D 6X4 & 6X6 SUPERTRUCK


11-19
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DECAL, B&W, B20D, 218292 EXHAUST, H/SHIELD FRONT 5 2-65
217178 28 7-87
SUPERTRUCK 218308 CONNECTOR 3 6-37
217411 KIT, Disc Pad 17 3-117 BOOT, RUBBER, DOOR HAN-
218331 1 7-11
217451 DECAL, MAIN CB BOX 54 7-89 DLE
217452 HARNESS,IGN SOL 18 6-23 218342 WINDOW, RHS, SLIDING 1 7-7
DECAL, IGNITION KEY, CONNECTOR,8WAY,DEUT-
217463 55 7-89 218457 6 6-27
SWITCH SCH,M,BLNK>
217551 E-MODULE, BAT BALANCER 9 6-5 218464 PLUG, SOCKETS 8 6-43
217555 WINDOW, LHS, FRONT 5 7-7 218469 PIPE, SUCTION, HYD 14 4-35
217578 DECAL, 12V POWER POINT 57 7-89 218506 SHOCK ABSORBER 6 7-35
217588 SEAL, DOOR, HVAC, RHS 11 7-13 218508 CLAMP, Fuel Filter 5 2-69
217590 SEAL, DOOR, MAIN 2 7-9 218522 HARNESS, CAB 6 6-3
217594 VENT, EYEBALL 2 7-37 218531 HARNESS,ENGINE 11 6-19
217594 VENT, SWIVEL, HVAC 8 7-45 218531 HARNESS,ENGINE 11 6-21
217595 ADAPTOR, EYEBALL 4 7-37 218533 HARNESS,POWER 10 6-19
217595 ADAPTOR, VENT, SWIVEL 7 7-45 218533 HARNESS, POWER 10 6-23
217618 BLADE, WIPER, 600MM, DOGA 2 6-15 218535 HARNESS, ARTIC 9 6-19
ARM, WIPER, 750MM, PANTO- HAR-
217619 1 6-15 218535 9 6-25
GRAPH NESS,ARTIC,D#,SMALL,OCT03
217684 MTG, BAND,2PC, AIR CLEANER 3 2-61 HAR-
218537 5 6-27
CONNECTOR,4 WAY DEUT- NESS,REAR,D#,B20D,OCT03
217706 7 6-27
SCH,M,BLNK SWITCH,BIN UP/
218557 4 6-27
DECAL, WARNING, OVER- DOWN,OMRON
217827 56 7-89
SPEEDING, SML SWITCH, ISOLATOR, DOUBLE
218558 8 6-23
217857 NONSLIP, Sump 6 2-3 POLE
217858 NONSLIP, LID, TOP, BATT.BOX 7 7-63 218562 HOSE, OIL COOLER INLET 12 2-71
217859 NONSLIP, TOP, BATT.BOX 6 7-63 218563 HOSE, RADIATOR, TOP 11 2-71
217860 NONSLIP, MUDGUARD, LHS 2 7-61 218564 HOSE, RADIATOR, BTM 10 2-71
217861 NONSLIP, MUDGUARD, RHS 1 7-61 218565 HOSE, HEATER 9 2-71
217863 NONSLIP, REAR F/TANK 1 7-65 218567 HOSE, HEATER, SUPPLY 8 2-71
217864 NONSLIP, ARTIC 2 3-91 218568 HOSE, SURGE TANK,OUTLET 7 2-71
SWITCH, LOW LEVEL COOL- 218572 HOSE, ENGINE INLET 6 2-71
217899 7 6-21
ANT 218573 HOSE, ENG.OUT, OIL COOLER 5 2-71
218012 E-MODULE, CCU 8 6-5 218574 HOSE, ENG.IN, OIL COOLER 4 2-71
218013 E-MODULE, MDU 7 6-5 218575 HOSE, MAKE-UP LINE 3 2-71
DECAL, AIRCON, FLITER, 218580 HOSE, OIL COOLER OUTLET 2 2-71
218033 52 7-89
CLEAN DECAL,BATTERY DISCON-
218622 53 7-89
218074 GROMMET 17 6-21 NECT
218093 MUDGUARD, REAR, RHS 2 7-85 218678 BLOCK ,LOCATE, MIRROR 1 7-17
218094 MUDGUARD, REAR, LHS 1 7-85 218678 BLOCK, LOCATE, MIRROR 1 7-19
HEADLAMP, Combo, LHS, 218686 HOSE, RADIATOR 5 7-47
218240 7 6-29
HELLA, MKII 218686 HOSE, RADIATOR 6 7-47
HEADLAMP, COMBO, LHS, 218710 E-MODULE, TCU 5 6-9
218240 16 6-21
HELLA CONNECTOR,12WAY,DEUT-
218735 3 6-27
HEADLAMP, Combo, RHS, SCH,M,BLNK
218241 8 6-29
HELLA, MKII 218737 SOCKET, AMP 11 6-43
HEADLAMP, COMBO, RHS, DECAL, FUSE & RELAY LAY-
218241 15 6-21 218756 33 7-87
HELLA OUT
218263 CLAMP, HOSE 13 2-75 218777 CABLE, EARTH 6 6-23
SWITCH,PRESSURE,123BAR S/ 218779 PLUG, SOCKETS 11 6-37
218281 14 6-25
POINT HD DEUTSCH, 21 WAY, PLUG,
218779 46 6-35
218281 SWITCH, PRESSURE, 123 BAR 26 4-21 SOCKETS
218281 SWITCH, PRESSURE, 123 BAR 26 4-23 218780 PLUG, SOCKETS 10 6-39
218281 SWITCH, PRESSURE, 123 BAR 86 4-19 218780 PLUG, SOCKETS 19 6-43
SWITCH,PRESSURE,5BAR,S/ 218796 CAP, STEEL, RADIATOR 15PSI 1 2-71
218282 13 6-25
POINT 218858 MAT SHOCK REAR 1 7-79
218282 SWITCH, PRESSURE, 5 BAR 25 4-21 218902 PLUG, SOCKETS 12 6-41
218282 SWITCH, PRESSURE, 5 BAR 25 4-23 218903 PLUG, SOCKETS 10 6-37
218282 SWITCH, PRESSURE, 5 BAR 85 4-19 LIGHT,INDICATOR,
218909 4 6-21
218283 COVER, DUST, HEADLAMP 12 6-21 HELLA,SIDE-IND
218286 KNUCKLE 26 7-31 LIGHT,INDICATOR,
218909 5 6-21
218287 COLUMN, STEERING 1 7-31 HELLA,SIDE-IND

B20D 6X4 & 6X6 SUPERTRUCK


11-20
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
LIGHT, BEACON, XENON, 220693 BEARING, NEEDLE THRUST 6 4-9
218912 4 6-7
AMBER 220694 SPRING, CENTERING 8 4-9
218928 HOSE, SUCTION, HYD TANK 13 4-35 220697 KIT, SEAL ORBITAL VALVE 4 4-9
218950 LUG 5 6-37 220722 COVER,FRG15 AIR CLEANER 2 2-63
218950 LUG 8 6-41 220723 LATCH,FRG15 AIR CLEANER 3 2-63
218950 LUG 9 6-39 VACUATOR,VALVE,FRG15 A/
220724 6 2-63
218950 LUG 15 6-43 CLEANER
GROTE & HARTMANN, 4MM ELEMENT,OUTER,FRG15 A/
218950 39 6-35 220725 4 2-63
LUG CLEANER
218951 LUG 6 6-41 220735 ELEMENT,FILTER,HYDRAULIC 6 8-3
GROTE & HARTMANN, 4MM 220738 FUNNEL, FILTER 3 4-37
218951 45 6-35
LUG ELEMENT,INNER,FRG15 A/
220747 5 2-63
218952 LUG 3 6-41 CLEANER
218952 LUG 7 6-37 220765 O-RING 44 7-39
218952 LUG 17 6-43 220778 KNOB 6 7-41
218953 LUG 9 6-43 220781 SWITCH, BLOWER 5 7-41
GROTE & HARTMANN, 5MM 220949 FILTER, AIR DRIER 1 5-9
218954 44 6-35
LUG 220949 FILTER:AIR DRYER 5 8-3
218955 LUG 8 6-37 220949 FILTER:AIR DRYER 5 8-3
218955 LUG 10 6-43 220949 FILTER:AIR DRYER 19 5-9
GROTE & HARTMANN, 6MM 221417 VALVE, RELIEF UNLOADING 6 4-21
218955 40 6-35
LUG 221417 VALVE, RELIEF UNLOADING 6 4-23
218957 LUG 7 6-41 VALVE, DIRECTIONAL CON-
221420 8 4-21
218958 LUG 10 6-41 TROL
218958 LUG 16 6-43 VALVE, DIRECTIONAL CON-
221420 8 4-23
218959 LUG 9 6-41 TROL
218961 LUG 5 6-41 COIL, DIRECTIONAL CON-
221421 14 4-21
218962 LUG 11 6-41 TROL, 24V
218962 LUG 18 6-43 COIL, DIRECTIONAL CON-
221421 14 4-23
218963 LUG 4 6-41 TROL, 24V
218963 LUG 9 6-37 221422 KIT, SEAL 19 4-21
218963 LUG 12 6-43 221422 KIT, SEAL 19 4-23
GROTE & HARTMANN, 10MM 221423 KIT, SEAL 21 4-21
218963 43 6-35
LUG 221423 KIT, SEAL 21 4-23
218964 LUG 14 6-43 221424 KIT, SEAL 22 4-21
GROTE & HARTMANN, 10MM 221424 KIT, SEAL 22 4-23
218964 42 6-35
LUG 221437 KIT, Seal 6 3-73
218965 LUG 13 6-43 221585 GASKET 16 5-5
HARNESS, FUEL SENDER PIG- 221586 SCREW 18 5-5
218972 3 6-19
TAIL 221587 CAP SCREW 19 5-5
HARNESS, FUEL SENDER PIG- 221588 O-RING 20 5-5
218972 3 6-25
TAIL 221589 GASKET 15 5-5
ELEMENT:FILTER 29MICRON 221590 O-RING 22 5-5
220010 4 8-3
GUD 221591 O-RING 13 5-5
ELEMENT:FILTER 29MICRON 221592 CLIP SPRING 11 5-5
220010 4 8-3
GUD 221593 SCREW, HEX 12 5-5
ELEMENT:FILTER 29MICRON 221594 O-RING 23 5-5
220010 4 8-3
GUD 221595 SCREW, PRESSURE SENDER 4 5-5
220010 ELEMENT, FILTER 12 4-33 221597 KIT, Seal, Service 8 2-69
220211 DIAPHRAGM 5 3-73 CATCH, RH, DOOR SLIDING
220396 GASKET, FUEL SENDER 2 6-25 221627 24 7-9
WINDOW
220396 GASKET, FUEL SENDER 8 7-67 CATCH, LH, DOOR SLIDING
220397 HOOK, CLOTHES 6 7-23 221628 25 7-9
WINDOW
220535 COVER, PRE-CLEANER 15 2-61 CATCH,CAB SLIDING WINDOW
221629 10 7-7
220605 KIT, SEAL, RELIEF VALVE 4 4-29 D#
220606 VALVE , RELIEF 3 4-29 221630 BALL, STEEL 2 7-77
220607 SCREW, CAP 9 4-9 CATCH, RH, DOOR SLIDING
221666 24 7-9
220608 RACE, BEARING 5 4-9 WINDOW
220609 PLUG 2 4-9 CATCH, LH, DOOR SLIDING
221667 25 7-9
220610 O-RING 3 4-9 WINDOW
220611 RING, RETAINING 7 4-9 ELEMENT,HEATING,AIR
221703 21 5-9
220635 BLOCK VALVE 39 7-39 DRYER

B20D 6X4 & 6X6 SUPERTRUCK


11-21
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221760 CIRCLIP, EXTERNAL 2 7-55 224208 HOUSING, BEARING, REAR 4 3-69
222239 ACTUATOR ASSEMBLY 1 3-73 224209 INSERT, IDLER, FRONT 5 3-67
222239 ACTUATOR ASSEMBLY 53 3-71 224210 INSERT, IDLER, PTO 6 3-67
222240 CALIPER BODY 41 3-71 224211 IDLER, FRONT INSERT 7 3-65
222242 PLATE, END MERITOR BRAKE 42 3-71 224220 GEAR, INPUT 18 3-65
222389 ELEMENT, FILTER 2 4-37 224221 SHIELD, MUD 37 3-65
222605 SPRING, ANTI RATTLE 48 3-71 224221 SHIELD, MUD 37 3-69
222606 SPACER 49 3-71 224223 BEARING, CYLINDER ROLLER 56 3-65
223152 ORIFICE 27 4-21 224224 BEARING, ROLLER, NJ215 57 3-69
223152 ORIFICE 27 4-23 224225 BEARING, FOUR POINT 60 3-69
223212 PLUG 28 4-27 224226 BEARING, D.G.BALL 59 3-69
223213 TEAR-OFF-PLUG 8 4-27 224228 O RING 79 3-69
223214 DOWEL PIN 9 4-27 224229 O RING 81 3-65
223218 O-RING 4 4-27 224229 O RING 81 3-69
223219 SCREW, CAP 1 4-27 224231 O RING 83 3-65
223219 CAPSCREW 71 3-69 224231 O RING 83 3-67
223220 PLUG 3 4-27 224232 O RING 84 3-69
223233 PUMP HOUSING 27 4-27 224235 O RING 80 3-69
223235 SWASH PLATE 22 4-27 224236 O RING 85 3-69
223237 DISC 21 4-27 224237 SPRING, COMPRESSION 41 3-69
223238 SHIM 19 4-27 224238 GEAR, RING 15 3-69
223239 BEARING, TAPERED ROLLER 25 4-27 224239 NEEDLE, ROLLER, NRO. 54 3-69
223240 BEARING, TAPERED ROLLER 20 4-27 224240 WASHER, THRUST 53 3-69
223241 CRADLE, SHELL 23 4-27 224241 BUSH, MB 8530 DU 52 3-69
223242 SHAFT SEAL 31 4-27 224242 PIN, PLANET 19 3-69
223243 O-RING 26 4-27 224244 PISTON 24 3-69
223244 O-RING, 17 X 2 2 6-27 224246 GEAR, PLANET SET 14 3-69
223244 O-RING 6 4-27 224248 CLUTCH, SLIDE 22 3-69
223245 V-RING , SEEGE 30 4-27 224249 CIRCLIP, SHAFT 62 3-69
223246 PLUG, VSTI 10 4-27 224250 SPACER 28 3-69
VALVE, PILOT, DFRI, COM- 224251 CLUTCH, INSERT 21 3-69
223247 2 4-27
PLETE 224252 SCREW, GRUB 74 3-69
223248 PISTON 18 4-27 224253 PIN, SPRING 40 3-69
223259 COUNTER PISTON 13 4-27 224254 PLUG, MAGNETIC DRAIN 43 3-63
223260 GUIDE, PISTON 15 4-27 224257 BOLT, EYE 50 3-63
223261 SPRING 14 4-27 224258 CIRCLIP, EXTERNAL 64 3-69
223646 LEVER, MERITOR BRAKE 44 3-71 SUPPORT, LUMBAR ASSEM-
224292 16 7-35
223665 VALVE, BIN TIP SECTION 1 4-25 BLY
KIT,REPAIR AIRDRYER COIL, DIRECTIONAL CON-
223714 B 5-9 224363 14 4-21
UNLOADER TROL, 24V
223716 KIT, BEARING 2 3-71 COIL, DIRECTIONAL CON-
224363 14 4-23
223717 KIT, SEAL & GASKET 5 3-71 TROL, 24V
223719 KIT, ADJUSTER RH 17 3-71 224367 CIRCLIP, INTERNAL 65 3-65
KIT, ADJUSTER SLEEVE & 224367 CIRCLIP, INTERNAL 65 3-69
223721 24 3-71
THRUST 224368 PLUG 45 3-63
223722 KIT, SLIDE PIN 34 3-71 224370 SCREW, HEXHD 67 3-65
223723 COVER, BACK REST 2 7-35 224370 SCREW, HEXHD 67 3-67
223968 NUT, ROUND, SPECIAL 16 7-31 224370 SCREW, HEXHD 67 3-69
224190 PLATE, FLANGE 31 3-65 224372 SCREW, HEXHD 66 3-69
224190 PLATE, FLANGE 31 3-69 224373 MAGNET 103 3-63
224191 SHAFT, OUTPUT REAR 10 3-69 KIT, PRESSURE RELIEF PORT
224385 10 4-25
224193 SHAFT, OUTPUT FRONT 9 3-69 A
224194 CAPSCREW, SOCHD 72 3-65 KIT, PRESSURE RELIEF PORT
224386 9 4-25
224194 CAPSCREW, SOCHD 72 3-69 B
224200 SEAL, PISTON 78 3-69 224387 KIT, EXTERNAL PLUNGER 2 4-25
224202 SEAL, SHAFT 77 3-65 224388 KIT, INTERNAL SPRINGS 3 4-25
224202 SEAL, SHAFT 77 3-69 224389 KIT, LEVER HOLDER 8 4-25
224203 FLANGE 30 3-65 224391 KIT, INTERSECTION SEALS 11 4-25
224203 FLANGE 30 3-69 224392 KIT, PLUG 5 4-25
224204 FLANGE 29 3-69 224393 KIT, VALVE SPOOL 4 4-25
224206 GEAR, SUN 13 3-69 224394 KIT, LS SPOOL 6 4-25
224208 HOUSING, BEARING REAR 4 3-63 224398 VALVE, PRESSURE RELIEF 2 4-21

B20D 6X4 & 6X6 SUPERTRUCK


11-22
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224398 VALVE, PRESSURE RELIEF 2 4-23 224931 LUMBER, TWO WAY 11 7-35
224399 ORIFICE 3 4-21 224932 KNOB, ARM ADJUSTMENT 20 7-35
224399 ORIFICE 3 4-23 224933 SEAT BELT SET 12 7-35
224400 ORIFICE 9 4-21 224934 LEVER, HEIGHT ADJUSTMENT 13 7-35
224400 ORIFICE 9 4-23 224936 CHASSIS 14 7-35
224401 VALVE, CHECK 11 4-21 224937 CUSHION ASSEMBLY 15 7-35
224401 VALVE, CHECK 11 4-23 224941 ARMREST SET ASSY 17 7-35
224402 VALVE, SHUTTLE 13 4-21 224960 SEATBELT, RETRACTABLE 14 7-33
224402 VALVE, SHUTTLE 13 4-23 225244 IDLER, REAR, INSERT 8 3-65
224403 VALVE, CHECK 4 4-21 225245 SCREW, PLUG 100 3-63
224403 VALVE, CHECK 4 4-23 225250 COVER, ACTUATOR 26 3-69
VALVE, DIFF PRESSURE, 225251 SPACER, BEARING 27 3-65
224404 10 4-21
SEND 225253 LID, INPUT 32 3-65
VALVE, DIFF PRESSURE, 225254 LID, P.T.O. 33 3-67
224404 10 4-23
SEND 225255 PLATE, RETARDER 34 3-65
224405 VALVE, CHECK 12 4-21 225256 WASHER, WEAR 35 3-69
224405 VALVE, CHECK 12 4-23 225257 COVER, CLUTCH 36 3-69
224406 VALVE, PRESSURE RELIEF 15 4-21 225261 BEARING, ROLLER 55 3-67
224406 VALVE, PRESSURE RELIEF 15 4-23 225262 HELICOIL, HCM 102 3-63
VALVE, DIRECTIONAL CON- 225268 O RING 86 3-69
224409 16 4-21
TROL 225269 O RING 82 3-67
VALVE, DIRECTIONAL CON- 225270 BEARING, SPHERICAL ROLLER 61 3-65
224409 16 4-23
TROL 226001 RELAY 24V 51 7-39
224412 KIT, SEAL 23 4-21 226002 RELAY BOARD ASSY 49 7-39
224412 KIT, SEAL 23 4-23 DC CONVERTOR MOD
224413 KIT, SEAL 24 4-21 226003 48 7-39
ASSY,24V/12V
224413 KIT, SEAL 24 4-23 226004 WIRING HARNESS 47 7-39
MOUNTING, T/CASE, TOP 226005 NYLON SPACER 46 7-39
224415 1 3-61
BRACKET 226006 hose, heater, 60mm long 33 7-39
224418 FORK 23 3-69 226006 hose, heater, 325mm long 34 7-39
224419 CARRIER, PLANET 20 3-69 226006 HEATER HOSE, 220mm long 45 7-39
224421 GEAR, IDLER 17 3-67 226007 RECEPTACLE 37 7-39
224422 GEAR, OUTPUT 16 3-69 226008 RETAINER 36 7-39
224423 SHAFT, INPUT 12 3-65 226009 STUD BAIL STYLE 35 7-39
224424 SHAFT, IDLER 11 3-67 CONSTANT TENSION BAND
224425 HOUSING, CLUTCH M/C 3 3-63 226010 32 7-39
CLAMP
224425 HOUSING, CLUTCH M/C 3 3-69 226011 NYLON SPACER 1/2" 27 7-39
224426 HOUSING, FRONT BEARING 2 3-69 226012 SHAFT ADAPTER 24 7-39
224427 INSERT, THREADED 101 3-63 226013 SNAP BUSHING 1/4" 23 7-39
224428 HOUSING, M/C 1 3-63 226014 COPPER TUBE ASSY 20 7-39
SIGHT-GLASS, TRANSFER 226015 MOTOR ACTUATOR 12V 19 7-39
224429 76 3-63
BOX 226016 MOTORIZED VALVE ASSY 18 7-39
224642 PIN 16 3-117 226017 THERMOSTAT 17 7-39
224667 VALVE, Drain, Self Venting 4 2-69 226018 BLOWER ASSY, 24V 15 7-39
224670 BOWL, See-thru 3 2-69 226019 AIR FILTER ASSY 14 7-39
224672 PIN 15 3-117 226020 EVAPORATOR COIL 13 7-39
224673 PLUG, PISTON 5 3-117 226021 HEATER COIL 12 7-39
224674 PISTON 6 3-117 226022 LOCK WASHER 58 7-39
224693 PIN, PRESSURE 17 4-27 226023 PANEL NUT 57 7-39
224697 PLATE, Cover 12 3-117 226024 SOLENOID 7 5-13
224699 VALVE, RELIEF 280 BAR 7 4-21 226037 GROUP, ROTARY 16 4-27
224699 VALVE, RELIEF 280 BAR 7 4-23 226039 PLATE, PORT A10 7 4-27
224918 COVER, CUSHION 9 7-35 226040 SHAFT, DRIVE 24 4-27
224919 SKIRT, SUSPENSION 3 7-35 226046 PISTON, CONTROL 11 4-27
224920 SHOCK ABSORBER 6 7-35 226047 GUIDE, PISTON 12 4-27
224921 SPRING, AIR 8 7-35 226049 Casing assy 1 7-39
224922 VALVE, AIR 7 7-35 226050 side cover assy 2 7-39
224923 TRACK, SET 4 7-35 226051 top cover assy 3 7-39
224924 TETHER BELT SET 5 7-35 226052 mounting plate, actuator 4 7-39
224927 KNOB, BACK ADJUSTMENT 10 7-35 226053 flapper, floor 5 7-39
224929 PAD, ARM, RH 18 7-35 226054 flapper, defrost / dash 6 7-39
224930 PAD, ARM, LH 19 7-35 226055 flapper, fresh air 7 7-39

B20D 6X4 & 6X6 SUPERTRUCK


11-23
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226056 support, coil 8 7-39 241229 HOSE 8 4-39
226057 support, block valve 9 7-39 241229 HOSE 10 4-41
226065 PLATE, MCC CONTROL PANEL 2 7-41 241230 HOSE 7 4-39
HOLDER, LAMP, MCC CON- 241230 HOSE 9 4-41
226066 7 7-41
TROL PANEL 241231 HOSE 6 4-39
HARNESS, WIRING MCC 241232 HOSE 5 4-39
226067 4 7-41
CONTR. PANEL 241232 HOSE 8 4-41
OVERLAY, MCC CONTROL 241234 HOSE 9 4-17
226068 3 7-41
PANEL 241252 HOSE 1 3-91
LENS, Headlamp, Combo, LHS, 241272 HOSE 3 2-67
226126 9 6-29
HELLA 241273 HOSE 2 2-67
LENS, Headlamp, Combo, RHS, 241414 HOSE 11 4-35
226127 10 6-29
HELLA 241451 HOSE 4 5-7
226224 PADS, PARK BRAKE 47 3-71 241791 VALVE, CHECK, E/STEER 11 4-17
226348 FILTER, BRASS, 1/4 26 5-5 243003 HOSE 8 4-17
226349 FILTER, BRASS, 1/8 27 5-5 243027 HOSE 10 4-35
226385 KIT, Lid and Gasket 6 2-69 243303 HOSE 4 4-39
226386 KIT, T-Handle and O-Ring 7 2-69 243303 HOSE 7 4-41
226550 SPRING, RETURN 15 7-33 243304 HOSE 3 4-39
226572 PEDAL 4 4-7 243304 HOSE 6 4-41
226657 CIRCLIP 31 7-31 243306 HOSE 2 3-57
226658 CIRCLIP 32 7-31 243309 HOSE 1 4-11
226659 BEARING 33 7-31 243315 HOSE 7 4-17
230152 CYLINDER 2 4-11 243316 HOSE 6 4-17
230167 CYLINDER 10 4-15 243317 HOSE 5 4-17
230167 CYLINDER A 4-31 243318 HOSE 9 4-35
230182 CYL, D70, LHS 1 4-45 243319 HOSE 8 4-35
230182 CYL, D70, D100, 1825, LHS 12 4-39 243320 HOSE 7 4-35
230182 CYLINDER 14 4-41 243321 HOSE 4 4-17
230200 CYL, D70, RHS 1 4-45 243322 HOSE 3 4-17
230200 CYL, D70, D100, 1825, RHS 11 4-39 243323 HOSE 11 4-5
230200 CYLINDER 13 4-41 243324 HOSE 10 4-5
230240 CYL, SUSP STRUT, LHS, PROD B 7-77 243325 HOSE 9 4-3
230240 CYL, SUSP. STRUT, LHS 3 7-53 243326 HOSE 8 4-3
230241 CYL, SUSP STRUT, RHS, PROD B 7-77 243327 HOSE 7 4-3
230241 CYL, SUSP. STRUT, RHS 2 7-53 243328 HOSE 6 4-35
230322 CYL, SUSP STRUT, LHS, ASSY A 7-77 243332 HOSE 6 4-5
230323 CYL, SUSP STRUT, RHS, ASSY A 7-77 243333 HOSE 5 4-5
240498 Test pipe (2.5m) 3 10-33 243334 HOSE 4 4-5
240499 Test pipe (1.0m) 4 10-33 243335 HOSE 3 4-5
240980 HOSE 5 2-67 243336 HOSE 2 4-3
241047 HOSE 9 5-7 243337 HOSE 1 4-3
241130 HOSE 7 5-3 243338 HOSE 2 4-15
241146 ASSY, HOSE 4 7-47 243339 HOSE 1 4-15
241147 ASSY, HOSE 3 7-47 243340 HOSE 5 4-35
241148 ASSY, HOSE 2 7-47 243361 HOSE 4 4-35
241157 HOSE 5 5-3 243362 HOSE 3 4-35
241158 HOSE 3 5-3 243363 HOSE 2 4-35
241206 HOSE 2 5-15 243364 HOSE 2 4-39
241214 HOSE 6 5-3 243364 HOSE 5 4-41
241216 HOSE 4 5-3 243365 HOSE 1 4-39
241218 HOSE 4 2-67 243365 HOSE 4 4-41
241219 HOSE 8 5-7 243370 HOSE 1 3-57
241220 HOSE 7 5-7 243389 HOSE 3 4-41
241221 HOSE 6 5-7 243390 HOSE 2 4-41
241222 HOSE 2 5-3 243391 HOSE 1 4-35
241223 HOSE 1 5-3 243392 HOSE 1 4-41
241226 HOSE 5 5-7 T/MISSION, ZF-6HP590-
241227 HOSE 10 4-39 250159 3 3-3
TC240:1
241227 HOSE 12 4-41 250192 T/CASE, 13100 1 3-59
241228 HOSE 9 4-39 251104 ENGINE, MB OM906LA TIER2 2 2-3
241228 HOSE 11 4-41 255001 RING, Clamping 1 2-3

B20D 6X4 & 6X6 SUPERTRUCK


11-24
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
WHEELSET, MUD/SAND, 280533 PULLER, BEARING, T/CASE 23 10-17
260257 1 3-121
GOODYEAR 281000 Locking fixture 1 10-15
260419 WHEELSET, XADN, MICHELIN 1 3-121 281001 Tightening fixture 2 10-15
260500 KIT, WIPER SYSTEM A 6-13 281002 Shield punch 3 10-15
260767 KIT, MIRRORS, ELECT ADJ 1 7-21 281003 Heating plug 4 10-15
261889 KIT, FINAL DRIVE 3 3-79 281004 Seal punch 5 10-15
261889 KIT, FINAL DRIVE 4,2,14T DISC 3 3-85 281005 Press tool bearing 6 10-15
261889 KIT, FINAL DRIVE 3 3-93 281006 Pin inserting tool 7 10-15
261889 KIT, FINAL DRIVE 3 3-99 281007 Spec. 2 pin spanner 8 10-15
261889 KIT, FINAL DRIVE 3 3-111 281008 Heating plug 9 10-15
261889 KIT, FINAL DRIVE A 3-119 281008 TOOL, PRESS 19 10-17
261891 PIN ASSY, ARTIC LOCK 1 7-69 281009 Clamping plate 10 10-15
261892 PIN ASSY, BIN PIVOT 1 7-81 281013 Heating plug 11 10-15
261893 ASSY, BIN POLE 2 7-71 281016 Guide pin M12 12 10-15
261926 KIT, AIR DRYER 3 5-7 281017 Guide pin M10 13 10-15
261926 KIT,AIR DRYER A 5-9 281018 Press fixture 14 10-15
262057 KIT, SWITCHES, DASH 3 6-7 281019 Press tool 15 10-15
262057 KIT, SWITCHES, DASH A 6-11 281020 Support fixture 16 10-15
262126 KIT,SPEC TOOLS,OM906LA A 10-3 281021 Press fixture 17 10-15
262127 KIT,SPEC TOOLS,OM906LA A 10-7 281024 Support fixture 18 10-15
262151 KIT, 10LT RESERVOIR 2 5-7 281026 PRESS FIXTURE 20 10-17
262151 KIT, 10LT RESERVOIR A 5-11 281027 PROTECTION FIXTURE 21 10-17
262243 KIT,PARTS,10L RESERVOIR B 5-11 281140 Basic Set 4 10-29
262243 KIT, 10LT RESERVOIR 1 5-7 281140 Basic Set 8 10-29
262448 BIN LINER 1 7-83 281143 Stand, Magnetic 11 10-29
KIT, STRAIN GUAGE FITMENT, 281144 Indicator, Dial 10 10-29
262705 7-75
SERV 281218 Pliers, Lifting 12 10-29
ASSY, W/BEAM, WEIGHING 281234 Shaft, Measuring 13 10-29
262788 5 7-75
SYS 281236 Shims, 120 14 10-29
262867 KIT, TYRE INFLATION-ALL D# 1 10-39 281266 Fixture, Adjustable 5 10-29
263063 BONNET, KIT 1 7-55 281267 Sleeve, Grab 3 10-29
263111 KIT, CAB, COMPLETE, OBW 1 7-3 281268 Shaft, Measuring 1 10-29
263120 ASSY, LINK, PIVOT, F/SUSP 1 7-53 281269 Piston, Measuring 2 10-29
263441 KIT,WIPER,D0GA,D# 2 6-3 281270 Sleeve, Grab 9 10-29
263607 KIT, PEDAL, IMPROVEMENT 5 4-7 281271 Sleeve, Grab 7 10-29
280016 Loctite: 2 Form-A-Gasket 9-3 281272 Driver, Seal 6 10-29
Loctite: 277 Threadlocker, Red 281300 TOOL,ENG,DC,TORX BIT SET 18 10-3
280039 9-3
HS 281306 TOOL,ENG,DC,REAMER 12 10-7
280071 GUAGE, INFLATOR, COMBI 2 10-39 TOOL,ENG,DC,PULLER,28-
280081 Chain wrench 1 10-35 281309 4 10-11
37MM
280085 Loctite:243 Threadlocker, Blue 9-3 TOOL,ENG,DC,INTERNAL
281310 5 10-11
280089 Loctite: 272 Threadlocker, Red 9-3 EXTRACTOR
280107 Loctite: 518 Anaerobic Gasket 9-3 TOOL,ENG,DC,COUNTER SUP-
281312 6 10-11
280111 Loctite: 599 Gasket, (High Temp) 9-3 PORT
280145 Rear/front diff insert tool 1 10-27 281313 Support 3 10-13
280146 Through drive insert tool 2 10-27 281318 TOOL,ENG,DC,PULLER 21 10-9
280147 Through drive seal bearing tool 3 10-27 281320 Puller for bearing assembly 4 10-13
280149 Bearing resistance tool 4 10-27 281321 Puller for bearing housing 5 10-13
280173 Hub nut spanner 5 10-27 281322 TOOL,ENG,DC,DIAL GAUGE 1 10-3
280174 Stub axle guide stud 6 10-27 281325 TOOL,ENG,DC,DRIFT 13 10-9
280177 19mm socket 2 10-31
280257 Nitrogen charge kit 3 10-31 281326 TOOL,ENG,DC,STEPPED,DRIF 14 10-9
280258 Oil level tool 4 10-31 T
280259 Gas level tool 5 10-31 TOOL,ENG,DC,HOSE,HIGH
281328 9 10-3
280261 Adjustable C-Spanner 5 10-33 PRESSURE
280273 Cassette seal installer 7 10-27 281329 TOOL,ENG,DC,TESTER 13 10-3
280329 Oscillation tool 2 10-35 281330 TOOL,ENG,DC,PIN,MAGNETIC 19 10-5
280401 Flange hold tool 8 10-27 281333 TOOL,ENG,DC,THRUST PIECE 22 10-9
280450 Loctite: 767 Anti-seize 9-3 TOOL,ENG,DC,BOX,SUPER-
281335 3 10-11
280470 Steering cylinder nut tool 6 10-33 COOLING
280479 MERC,MINIDIAG2 4 10-37 281336 TOOL,ENG,DC,SLEEVE 31 10-5
280532 TOOL, POINTER SET 22 10-17 281337 TOOL,ENG,DC,PUNCH 23 10-9

B20D 6X4 & 6X6 SUPERTRUCK


11-25
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
TOOL,ENG,DC,HOLDER,DIAL 281689 INSERT, GRIPPING 15 10-21
281340 2 10-3
GAUGE 281690 EXTRACTOR 16 10-21
TOOL,ENG,DC,WRENCH 281691 DEVICE, ADJUSTING 17 10-21
281349 22 10-5
SOCKET 281692 FIXTURE, HOLDING 18 10-21
281357 Counter hold wrench 2 10-13 281693 DRIFTER 19 10-21
TOOL,ENG,DC,ADAPTION 281694 GUIDE, SCREW 20 10-21
281365 10 10-3
PARTS 281695 DRIFTER 21 10-21
281366 TOOL,PISTON RING CLAMPING 8 10-7 281696 DEVICE, LIFTING 22 10-21
281368 TOOL,ENG,DC,TESTER 11 10-3 281697 MTG 23 10-21
281375 Puller for bearing housing 6 10-13 281698 MOUNTING 24 10-23
TOOL,ENG,DC,SLOTTED NUT 281699 PRESSURE PIECE 25 10-23
281376 1 10-7
WRENCH 281700 PRESSURE PIECE 26 10-23
TOOL,ENG,DC,SCREWDRIVER 281701 DRIFT ASSY 27 10-23
281377 25 10-5
BIT 281702 TOOL 28 10-23
TOOL,ENG,DC,ADITIONAL 281703 MOUNTING 29 10-23
281378 16 10-9
PIECE 281704 BRACKET 30 10-23
281379 TOOL,ENG,DC,PULLER 26 10-5 281705 DEVICE, CLAMPING 31 10-23
TOOL,ENG,DC,THREADED 281706 TOOL, TEST 32 10-23
281380 33 10-5
INSERT 281707 KIT, PRESSURE TESTER 32 10-23
TOOL,ENG,DC,SCREWDRIVER 281708 SUPPORT 33 10-23
281381 27 10-5
BIT 281709 DEVICE, HOLDING 34 10-23
TOOL,ENG,DC,INSERTION 281709 Device, Holding 35 10-25
281382 17 10-9
DRIFT 281710 Device, Lifting 36 10-25
TOOL,ENG,DC,CONNEC- 281711 Insert, Hexagon 37 10-25
281383 5 10-3
TOR,INJECTOR
281712 Extractor 38 10-25
TOOL,ENG,DC,LIFTING
281384 24 10-5 281713 Stand 39 10-25
DEVICE
281714 Punch 40 10-25
281385 TOOL,ENG,DC,GUIDE SLEEVE 18 10-9
281715 Punch 41 10-25
281386 TOOL,ENG,DC,DRIFT 28 10-5
281716 Bracket 42 10-25
TOOL,ENG,DC,CENTERING
281387 29 10-5 281717 Rod, m6 43 10-25
DRIFT
290102 PARK BRAKE ASSEMBLY 1 3-71
281388 TOOL,ENG,DC,DRIFT 30 10-5
PROPSHAFT, 06807C7C
TOOL,ENG,DC,BLOCKING 290114 14 3-77
281389 20 10-9 148M70, L/F/L
DEVICE
PROPSHAFT, 09407C7C
TOOL,ENG,DC,CRANKING 290118 17 3-77
281390 6 10-3 148M70, L/F/L
DEVICE
AIR CLEANER,FRG15,RADIAL
281391 TOOL,ENG,DC,TEST FLANGE 15 10-3 290131 1 2-63
SEAL
281392 TOOL,ENG,DC,SLEEVE 19 10-9
AIR CLEANER, FRG15, RADIAL
TOOL,ENG,DC,DIAGRAM 290131 2 2-61
281394 4 10-3 SEAL
SHEETS
PROPSHAFT, 060085C8.5C
TOOL,ENG,DC,VALVE SEAT 290139 1 3-77
281395 8 10-11 165M85
CUTTER
290230 PRE-CLEANER 1 2-61
TOOL,ENG,DC,VALVE SEAT
281396 9 10-11 290289 PROPSHAFT, 02807C7C L/F/L 4 3-77
CUTTER
290314 CALIPER, Carlisle 1 3-117
281398 TOOL,ENG,DC,DRIFT 2 10-7
290314 CALIPER, CARLISLE 2 3-79
281398 TOOL,ENG,DC,DRIFT 9 10-7
290314 CALIPER, CARLISLE 2 3-85
TOOL,ENG,DC,CASE,SPECIAL
281400 1 10-11 290314 CALIPER, CARLISLE 2 3-93
TOOLS
290314 CALIPER, CARLISLE 2 3-99
281401 TOOL,ENG,DC,ADAPTER SET 2 10-11
290314 CALIPER, CARLISLE 2 3-111
281675 HOOK, LIFTING 1 10-19
290314 CALIPER, CARLISLE 14 3-109
281676 PULLER 2 10-19
290340 SEAT, PNEUMATIC 1 7-33
281677 PULLER 3 10-19
290340 SEAT ASSEMBLY, PNEUMATIC 1 7-35
281678 PULLER, TWO LEG 4 10-19
PROSHAFT, 06307C7C 148M70,
281679 TOOL, BASIC 5 10-19 290342 14 3-77
L/F/L
281680 PULLER 6 10-19
ASSY, MAGNET CARRIER,
281681 PLT, EXTRACT 7 10-19 290416 1 7-77
STRUT
281682 DEVICE, LIFTING 8 10-19
290421 ACTUATOR, Park Brake 1 3-75
281683 DRIFTER 9 10-19
PROPSHAFT, 028385C8.5C
281684 BLOWER, HOT AIR 10 10-19 290665 9 3-77
165M85-02
281685 BKT, ADAPTER LHS 11 10-19
310015 DIFF 1 3-99
281686 BKT, ADAPTER RHS 12 10-19 310015 DIFFERENTIAL HEAD 1 3-101
281687 DRIFTER 13 10-21
310066 DIFFERENTIAL HEAD 1 3-101
281688 EYE, LIFTING 14 10-21

B20D 6X4 & 6X6 SUPERTRUCK


11-26
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
310106 DIFF 1 3-93 SCREW, Belt Tightener to Cylin-
310106 DIFF ASSEMBLY 1 3-95 DC100336 der Crankcase 31 2-53
310107 DIFF 1 3-79 M10X95
310107 DIFF ASSEMBLY 1 3-81 DC100346 SCREW 9 2-15
310108 DIFF 1 3-111 DC100352 SCREW, Support to Crankcase 8 2-59
310108 DIFFERENTIAL ASSEMBLY 1 3-113 SCREW, Fuel Filter to Cylinder
DC100352 13 2-41
310109 DIFF 1 3-85 Head M10x40
310109 DIFF ASSEMBLY 1 3-87 NUT, Fan Clutch at Adaptor
DC100359 3 2-55
320128 AXLE,MID,DK7,3.18 X 4.2,B20D A 3-99 Piece
320129 AXLE,REAR,DK,3.18 X 4.2,B20D A 3-111 DC100359 NUT, Cylinder To lever 21 2-23
320165 AXLE,F,DK,2.77 X 4.2,B20D A 3-79 SCREW, Control Unit to Crank-
DC100366 3 2-25
320166 AXLE,M,DK,2.77 X 4.2,B20D A 3-93 case
AXLE,REAR,TRAILING,B20D DC100366 SCREW, Oil Filter to Crankcase 9 2-19
320167 A 3-109 SCREW, Cover to Water Pump
6X4 DC100366 19 2-53
360166 KIT,SERVICE 500HR B30/25D 8-3 M8x40
360167 KIT,SERVICE 1000HR B30/25D 8-3 SCREW, Charge Air Pipe to
DC100366 20 2-31
360168 KIT,SERVICE 2000HR B30/25D 8-3 Housing
360169 KIT,SERVICE 4000HR B30/25D 8-3 SCREW, Cover to Water Pump
DC100369 19 2-53
910086 CHAIN 1 7-71 M8x30
910138 PINCHWELD, BOOTSEAL 2 7-59 SCREW, Charge Air Pipe to
DC100369 20 2-31
910210 GROMMET STRIP 1 6-21 Housing
910223 PINCHWELD, LARGE 1 7-63 DC100378 SCREW, Lever to Shaft 10 2-23
910241 PINCHWELD 1 7-59 CLAMP, Molded Hose to Turbo-
DC100381 6 2-31
910241 PINCHWELD, BOOTSEAL 2 7-63 charger
910264 INSULATION, HOSE 1 7-47 DC100383 NUT, Charge Air Pipe to Housing 21 2-31
21603 SCREW, Intake Pipe to Crank-
PLATE, Cover 30 216030 DC100385 case M8x16
3 2-43
1
CLAMP,BOT- DC100385 SCREW, Oil Cooler to Cover 13 2-19
17853 SCREW, Bracket to Flanged
TOM,COOLE 35 218036 DC100385 15 2-23
8 Elbow
R ASSY
TESTER,CHARGE AIR PRES- SCREW, Charge-Air Pipe on
DC280178 14 10-3 DC100390 13 2-31
SURE Member
dc100059 PIN, DOWEL 4 2-5 SCREW, Bracket to Charging Air
DC100390 17 2-31
DC100080 SCREW 2 2-51 Pipe
DC100091 SCREW, HEX 580 3-5 SCREW, Pipe Socket to Cyl/
DC100408 11 2-53
Head
DC100091 SCREW, HEX 590 3-5
NUT, Starting Motor to Timing DC100413 SCREW, Oil Pump to Crankcase 3 2-17
DC100096 14 2-27 SCREW, Return Pipe to Turbo-
Case DC100414 6 2-21
charger
SCREW, Fuel Pump to Crank-
DC100112 8 2-37 DC100464 SCREW, Alternator to Support 15 2-15
case M8x35
DC100112 SCREW, Oil Cooler to Crankcase 15 2-19 dc100478 SCREW, Alternator to Bracket 19 2-15
DC100112 SCREW, Cylinder to Bracket 17 2-23 DC100491 NUT, Alternator to Support 16 2-15
DC100117 NUT, Cylinder to bracket 19 2-23 SCREW, Connecting Pipe on
DC100507 15 2-53
Connector
BOLT, Banjo Pipe to Solenoid
DC100142 7 2-29 SCREW, Fan Coupling and Pul-
Valve DC100507 27 2-53
BOLT, Banjo Fuel Pipe to Sole- ley to w/Pump
DC100143 11 2-29 SCREW, Solenoid Valve to
noid Valve DC100545 3 2-29
Bracket
DC100152 WASHER, Support to Alternator 14 2-15
dc100597 SCREW, FLANGED 10 2-9
dc100173 PLUG, ALLEN 24 2-5
dc100597 SCREW, FLANGED 11 2-7
DC100173 PLUG, Screw 7 2-41
SCREW, Water Pump to Crank- SCREW, Bracket to Charging Air
DC100597 4 2-29
DC100198 4 2-53 Pipe
case
dc100287 WASHER, FLAT 12 2-9 SCREW, Lifting Eye to Cylinder
DC100597 6 2-57
Head
NUT, Turbocharger to Manifold
DC100296 2 2-31 SCREW, Suction Pipe to Crank-
M10 DC100597 8 2-17
case
NUT, Flanged Exhaust Brake to
DC100296 13 2-23 DC100597 SCREW, Bracket to Oil Filter 18 2-15
Turbocharger
DC100597 SCREW, Bracket to Water Pump 18 2-31
DC100316 STUD 6 2-23
DC100603 NUT, from Heater Plug to Ground 23 2-25
CLAMP, Charge Air Pipe to Tur-
DC100319 12 2-31 NUT, Bracket to Charging Air
bocharger DC100604 5 2-29
Pipe
NUT, Charge Air Pipe at Water
DC100604 15 2-31
Pump

B20D 6X4 & 6X6 SUPERTRUCK


11-27
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SCREW, Oil Pipe to Dipstick DC100706 SCREW, Mounting to Crankcase 4 2-57
DC100621 6 2-17
Guide Tube DC100707 SCREW, Compressor to Support 7 2-59
SCREW, Support on Oil Intake DC100708 SCREW, Bracket to Crankcase 13 2-15
DC100621 9 2-17
Pipe DC100716 SCREW, Set Rectifier 7 2-15
SCREW, Cover to Compressor dc120029 PLUG, OIL-MAGNET (400/20/40) 3 2-7
DC100629 12 2-43
Flange DC120057 HELICOIL, M8x12 7 2-13
DC100636 SCREW, Fitting On injector 33 2-11 DC120058 HELICOIL, M8x116 8 2-13
dc100659 SCREW, FLANGED 18 2-7 DC120059 HELICOIL, M10x15 6 2-13
DC100664 NUT, 2-Pin Plug 18 2-25 DC120061 HELICOIL, M12x1.5x12 5 2-13
dc100670 SCREW 5 2-5 PLUG, Expansion for Web Cool-
DC120098 4 2-11
dc100671 SCREW, FLANGED 40 2-5 ing Bore
DC100671 SCREW, Oil Filter to Crankcase 9 2-19 dc120114 PLUG, SCREW 4 2-9
dc100672 STUD 3 2-9 dc120114 PLUG, SCREW 29 2-5
dc100673 SCREW, FLANGED 10 2-9 dc120116 PLUG, SCREW, RET-THERMO 20 2-5
dc100674 SCREW, FLANGED 10 2-9 dc120120 PLUG, SCREW 6 2-9
dc100675 SCREW 13 2-9 dc120158 PLUG, SCREW 22 2-5
dc100676 BOLT, COMBINATION 7 2-7 dc120170 PLUG,SCREW 28 2-5
dc100677 CLAMP, GUIDE TUBE 13 2-7 BOLT, Banjo Oil Feed Pipe to Oil
DC120182 3 2-21
DC100678 WASHER, Valve Spring 12 2-11 Filter Head
SCREW, Cylinder Head to Crank- DC120182 BOLT, Banjo 8 2-43
DC100679 27 2-11
case dc120195 PLUG, EXPANSION 40MM 9 2-5
DC100680 WASHER, Spherical 36 2-11 dc120200 PLUG, 6 2-7
DC100681 SCREW, Injector M8x60 35 2-11 PLUG, Expansion for Web Cool-
DC120201 4 2-11
DC100682 SCREW, Adjusting 16 2-13 ing Bore
DC100683 NUT, Adjusting Screw 17 2-13 DC120209 CONNECTOR, Fuel Line 6 2-39
DC100684 WASHER 21 2-13 DC120210 NUT, Union Fuel Lines 7 2-39
SCREW, Charge Air Elbow to DC120211 BOLT, Banjo 4 2-39
DC100685 5 2-45
Cylinder Head DC120218 HOUSING, 2-Pin Plug 17 2-25
SCREW, Rocker Shaft to Cylin- BUSHING, Pin from Heater Plug
DC100685 24 2-13 DC120220 22 2-25
der Head to Ground
DC100686 SCREW, Cover to Cylinder Head 9 2-47 DC120221 SOCKET, Contact 2-Pin Plug 14 2-25
DC100687 PIN, Dowel Gear to Crankshaft 2 2-49 dc120226 PLUG, EXPANSION 17 2-5
DC100688 WASHER, Thrust Standard 5 2-49 dc120227 PLUG, SCREW 26 2-5
WASHER, Thrust Repair size 1, dc120228 FITTING, GUIDE TUBE 12 2-7
DC100689 5 2-49
0.30MM DC120229 PLUG, Expansion 36MM 3 2-11
WASHER, Thrust Repair size 11, DC120230 PLUG, Expansion 26MM 5 2-11
DC100690 5 2-49
0.50MM DC120231 HELICOIL, M22x1.5x8.0 1 2-13
SCREW, Vibration Damper / Hub DC120232 HELICOIL, M14x1x7.0 2 2-13
DC100691 8 2-49
to Crankshaft DC120233 HELICOIL, M16x1.5x10.5 3 2-13
SCREW, Flywheel & Crankshaft DC120234 HELICOIL, M14x1.5x14 4 2-13
DC100691 Gear to 11 2-49 UNION, Threaded Constant
Crankshaft DC120235 9 2-13
Throttle to Head
DC100692 SCREW, Pump to Crankcase 4 2-37 DC120236 PLUG, Expansion 13 2-13
DC100693 SCREW, Sheave Pulley 6 2-37 BOLT, Banjo Fuel Pipe to Fuel
SCREW, Fuel Filter to Cylinder DC120237 10 2-29
DC100694 12 2-41 Filter
Head M10x100 DC120238 SOCKET, Pipe To water Pump 13 2-53
STUD, Charge Air Pipe at Water DC120239 UNION, Banjo 21 2-53
DC100695 14 2-31
Pump DC120240 FITTING, Heat Feed 22 2-53
DC100696 NUT, Gear to Compressor 8 2-33 DC130162 PIPE, Suction 2 2-43
DC100697 SCREW, Flanged 4 2-45 DC130193 LINE, Constant Throttle 11 2-13
SCREW, Manifold to Cylinder DC130194 PIPE, Breather 10 2-47
DC100698 5 2-23
Head HOSE, Breather Pipe to Cylinder
DC100699 NUT, Lever to Throttle Valve 11 2-23 DC130196 11 2-47
Head Cover
DC100700 NUT, Engine Start/stop 9 2-25 PIPE, Fuel Pump to Injector Noz-
SCREW, WATER Pump to DC130197 1 2-39
DC100702 5 2-53 zle
Crankcase DC130198 PIPE, Fuel to Cylinder Head 2 2-39
SCREW, Pipe Socket to Cyl/ PIPE, from Fuel Filter to Feed
DC100702 12 2-53 DC130199 3 2-39
Head Pump
DC100703 STUD 5 2-55 PIPE, from Solenoid Valve to
SCREW, Spacer to Vibration DC130200 6 2-29
DC100704 6 2-55 Heater Plugs
Damper PIPE, from Fuel Filter to Solenoid
WASHER, Mounting to Crank- DC130201 9 2-29
DC100705 3 2-57 Valve
case

B20D 6X4 & 6X6 SUPERTRUCK


11-28
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC130202 PIPE, Air on Turbocharger 8 2-31 DC140194 SEAL, Oil Front Crankshaft 2 2-17
DC130203 PIPE, Charge Air 10 2-31 DC140195 RING, Seal 5 2-19
DC130205 PIPE, at Cylinder Head 6 2-43 DC140198 KIT, Repair, Fuel Injection Pump 13 2-37
DC130206 PIPE, at Waterpump 7 2-43 DC150126 BUSHING, Drive End 3 2-27
DC130207 PIPE, Suction 4 2-17 DC150156 BUSHING, Bendix 5 2-27
DC130208 PIPE, Oil Feed 1 2-21 DC150157 BEARING, Ball Drive End 4 2-15
DC130209 PIPE, Oil Return 2 2-21 DC150158 BUSHING, Commutator End 8 2-27
PIPE, Plastic Return Pipe to DC150168 BEARING, Ball Slip Ring Side 5 2-15
DC130210 7 2-21
Crankcase dc150170 BUSHING 14 2-9
DC130211 PIPE, Retarder 9 2-53 dc150170 BUSHING 35 2-5
DC130212 PIPE, Suction 1 2-43 BUSHING, CAMSHAFT BEAR-
dc150174 6 2-5
HOSE, Suction Line to Compres- INGS
DC130213 4 2-43
sor BUSHING, CAMSHAFT BEAR-
dc150175 7 2-5
DC140060 WASHER, SEALING 46 3-63 INGS
DC140063 RING, Seal 6 2-41 DC150176 BUSHING 15 2-13
DC140072 WASHER, SEALING 47 3-63 DC150177 BEARING, Main Standard 4 2-49
DC140110 RING, Seal 17 2-53 DC150178 BEARING, Main Fitting size 0.10 4 2-49
dc140145 RING SEAL 16 2-7 DC150179 BEARING, Main Fitting size 0.25 4 2-49
dc140149 RING, SEAL 5 2-9 DC150180 BEARING, Main Fitting size 0.50 4 2-49
dc140149 RING, SEAL 30 2-5 DC150181 BEARING, Main Fitting size 0.75 4 2-49
dc140149 RING, SEAL 34 2-5 DC150182 BEARING, Main Fitting size 1.00 4 2-49
RING, Seal Oil Feed Pipe to Oil DC150183 BEARING, Big End Standard 6 2-49
DC140149 4 2-21
Filter Head BEARING, Big End Fitting Size
DC150184 6 2-49
DC140149 RING, Seal Sender Unit to Flange 7 2-53 0.10
DC140149 RING, Seal 9 2-43 BEARING, Big End Fitting Size
DC150185 6 2-49
dc140150 RING, SEAL 21 2-5 0.25
dc140151 RING, SEAL 7 2-9 BEARING, BIG End Fitting Size
DC150186 6 2-49
dc140155 RING, SEAL 4 2-7 0.50
dc140155 RING, SEAL 9 2-9 BEARING, Big End Fitting Size
DC150187 6 2-49
DC140160 RING, SEAL 9 2-11 0.75
RING, Seal Socket to Cylinder BEARING, Big End Fitting Size
DC140166 32 2-11 DC150188 6 2-49
Head 1.00
RING, Seal Constant Throttle to DC220029 GASKET 4 2-47
DC140167 10 2-13
Head DC220030 COLLET, Valve 15 2-11
dc140172 RING, SEAL 25 2-5 DC220031 CAP, OIL Filling 3 2-47
dc140172 RING, SEAL 32 2-5 dc220100 PLUG, SCREW, HEX 8 2-9
DC140172 RING, Seal 5 2-39 DC220314 GASKET 11 2-43
DC140174 RING, Seal 3 2-41 dc220407 CLAMP, HOSE COMPRESSOR 20 2-7
dc140178 RING, SEAL 15 2-9 DC220461 PUMP, Handlift & Prefilter Lates 1 2-67
dc140178 RING, SEAL 36 2-5 DC220481 CAP, Power Steering Pump 10 2-43
RING, Seal Injector to Cylinder DC220508 FAN, Alternator Pulley 3 2-15
DC140179 29 2-11
Head dc220543 PLUG, WELCH 8 2-5
dc140181 RING, SEAL 19 2-5 DC220543 PLUG, Expansion 34MM 3 2-11
dc140182 RING, SEAL 23 2-5 DC220545 PLUG, Expansion 25MM 5 2-11
RING, Seal Fitting to Intermediate dc220549 PLUG, WELCH 8 2-5
DC140182 23 2-53
Piece dc220562 CAP, RUBBER 19 2-7
dc140183 SEAL, OIL CRANKSHAFT REAR 2 2-9 DC220731 THERMOSTAT, 83 Degree 16 2-53
DC140184 RING, Seal 23 2-11 dc220735 BALL, D08,5 12 2-5
RING, Seal Injector to Cylinder DC220735 BALL, Fastener Constant Throttle 2 2-11
DC140185 29 2-11
Head DC220735 BALL, Leak Oil Hole Plug 6 2-11
DC140186 RING, Seal 30 2-11 BALL, To Plug Cooling Water
DC220735 6 2-11
DC140187 RING, Seal Pump to Crankcase 3 2-37 Bore
DC140188 RING, Seal 5 2-41 dc220737 BALL, D1/4" 3 2-5
RING, Seal Pipe to Solenoid dc220737 BALL, D1/4" 12 2-5
DC140189 8 2-29
Valve dc220737 BALL, D1/4" 12 2-5
RING, Seal Fuel Pipe to Fuel Fil- DC220737 BALL, Leak Oil Hole Plug 6 2-11
DC140189 12 2-29
ter SENDER, UNIT Cooling Water
DC220800 20 2-53
RING, Seal Fuel Pipe to Solenoid Outlet
DC140190 13 2-29
Valve DC220836 CLIP, Securing 22 2-23
DC140191 RING, Seal Air Pipe 9 2-31 DC220960 LEVER 8 2-23
DC140192 RING, Seal Charge Air Pipe 11 2-31 DC220980 SOCKET, Ball Cylinder to Lever 20 2-23
DC140193 RING, Seal 7 2-33 DC220981 PIVOT, Ball 9 2-23

B20D 6X4 & 6X6 SUPERTRUCK


11-29
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
GASKET, Return Pipe to Turbo- TUBE, GUIDE BOTTOM DIP-
DC221133 5 2-21 dc221821 9 2-7
charger STICK
dc221152 CAP 15 2-7 dc221822 GROMMET 10 2-7
DC221390 HUB, Viscous 2 2-55 dc221823 DIPSTICK, OIL 14 2-7
DC221391 FAN 1 2-55 HEAD, Cyl. with Valves & Con-
DC221824 1 2-11
dc221526 PAN, OIL 1 2-7 stant Throttle
DC221528 BELT, V 2040 MM 28 2-53 DC221825 SEAT, Valve Intake Standard 7 2-11
DC221529 GASKET,TAPPET COVER 3 8-3 SEAT, Valve Intake Repair 1,
DC221826 7 2-11
DC221529 GASKET,TAPPET COVER 3 8-3 35.37MM
DC221529 GASKET,TAPPET COVER 3 8-3 SEAT, Valve Intake Repair 11,
DC221827 7 2-11
DC221529 GASKET 7 2-47 35.57MM
ELEMENT,OIL FILTER DC221828 SEAT, Valve Exhaust Standard 7 2-11
DC221578 1 8-3
OM906LA SEAT, Valve Exhaust Repair 1,
DC221829 7 2-11
ELEMENT,OIL FILTER 40.37MM
DC221578 1 8-3
OM906LA SEAT, Valve Exhaust Repair 11,
DC221830 7 2-11
ELEMENT,OIL FILTER 40.57MM
DC221578 1 8-3
OM906LA DC221831 GUIDE, Valve, Std 8 2-11
ELEMENT,OIL FILTER DC221832 GUIDE, Valve, +0.2MM 8 2-11
DC221578 1 8-3
OM906LA DC221833 GUIDE, Valve, +0.5MM 8 2-11
DC221578 ELEMENT, Oil Filter 3 2-19 DC221834 SLEEVE 10 2-11
DC221582 HOSE, Molded 5 2-31 DC221835 VALVE, Intake 11 2-11
DC221680 HEAD, Fuel Filter 2 2-41 DC221836 VALVE, Exhaust 11 2-11
ELECTRONICS, KSA FLAME DC221837 SPRING, Intake Valve 13 2-11
DC221726 1 6-5
START DC221838 SPRING, Exhaust Valve 13 2-11
DC221726 ELECTRONICS, KSA 12 2-25 DC221839 RETAINER, Spring 14 2-11
DC221728 GASKET, 2-Pin Plug 15 2-25 DC221840 HOLDER, Seal 16 2-11
DC221729 BOOT, 2-Pin Plug 16 2-25 DC221841 VALVE, Constant Throttle 17 2-11
DC221730 GASKET, 2-Pin Plug 19 2-25 DC221842 GUIDE 18 2-11
DC221731 BOOT, 2-Pin Plug 21 2-25 DC221843 SPRING 19 2-11
SENDER, Speed Camshaft Posi- DC221844 RETAINER, Spring 20 2-11
DC221734 7 2-25
tion DC221845 VALVE, Collet 21 2-11
SENDER, Speed Crankshaft DC221846 PISTON 22 2-11
DC221734 7 2-25
Position DC221847 COVER 24 2-11
DC221743 SENDER, Temperature 6 2-53 DC221848 BRIDGE, Valve 25 2-11
DC221758 COMPRESSOR, Less Coupling 1 2-59 GASKET, Cylinder Head to
DC221849 26 2-11
DC221770 COOLER, Fuel 2 2-25 Crankcase
DC221771 RING, Rubber 4 2-25 CRANKCASE, LESS CYLINDER
dc221850 1 2-5
SPRING, Control Unit to Crank- LINERS
DC221772 5 2-25
case dc221851 BRACKET, OIL DIPSTICK 17 2-7
dc221799 SLEEVE, FLYWHEEL 2 2-5 DC221852 INJECTOR, Complete 28 2-11
dc221800 THROTTLE, TRANSVERSE 10 2-5 DC221853 SOCKET, Pipe 31 2-11
dc221801 NOZZLE, OIL 11 2-5 DC221854 BRACKET, Clamping 34 2-11
dc221802 BALL 12 2-5 DC221855 SPINDLE, Rocker Arm 12 2-13
dc221803 BALL 12 2-5 DC221856 ARM, Rocker Intake 14 2-13
INTERMEDIATE, PIECE OIL DC221857 ARM, Rocker Exhaust 15 2-13
dc221804 13 2-5
PUMP DC221858 BRACKET, Rocker Arm Front 19 2-13
dc221805 SLEEVE 14 2-5 DC221859 BRACKET, Rocker Arm Central 19 2-13
dc221806 INTERMEDIATE, PIECE TURBO 15 2-5 DC221860 BRACKET, Rocker Arm Rear 19 2-13
dc221807 SLEEVE 16 2-5 DC221861 SPRING 20 2-13
dc221808 LINER, CYLINDER 18 2-5 DC221862 RING, Lock 22 2-13
dc221809 SLEEVE 27 2-5 CLAMPING PIECE, Rocker Shaft
DC221863 23 2-13
dc221810 VALVE, OVERFLOW 31 2-5 to Head
dc221811 SENDER, FUEL TEMP SENSOR 33 2-5 DC221864 COVER, Cylinder Head - Plastic 1 2-47
dc221812 VALVE, SOLENOID 37 2-5 DC221865 DIAPHRAGM 2 2-47
dc221813 VALVE 38 2-5 DC221866 INSERT, Cover to Cylinder Head 5 2-47
dc221814 GASKET 39 2-5 DC221867 LOCK 6 2-47
dc221816 COVER, TIMING 1 2-9 DC221868 GASKET 8 2-47
dc221817 BRACKET, SPEED SENSOR 11 2-9 CRANKSHAFT, with Main / Big
DC221869 1 2-49
dc221818 GASKET, OIL PAN 2 2-7 End Bearings
dc221819 SENDER, OIL LEVEL 5 2-7 DC221870 GEAR, Crankshaft 3 2-49
dc221820 TUBE, GUIDE TOP DIPSTICK 8 2-7 DC221871 GEAR, Crankshaft 3 2-49
DC221872 DAMPER, Vibration 7 2-49

B20D 6X4 & 6X6 SUPERTRUCK


11-30
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221873 FLYWHEEL, with Ring Gear 9 2-49 DC221923 CABLE, Electric-Engine 6 2-25
DC221874 GEAR, Ring 10 2-49 DC221924 SWITCH, Engine Start/stop 8 2-25
DC221875 GEAR, Crankshaft 12 2-49 DC221925 BRACKET, for Start/stop Switch 10 2-25
DC221876 ROD, Connecting 1 2-51 DC221926 MOTOR, Starter 24V/4Kw, Bosch 1 2-27
DC221877 PISTON, Kit, Standard, 3 2-51 DC221927 PLUG, 2-PIN 13 2-25
PISTON, Fitting Size 1, Height - DC221928 BUSHING, Pin, 2-Pin Plug 20 2-25
DC221878 3 2-51
.30 DC221929 BENDIX 2 2-27
PISTON, Fitting Size 11, Height - DC221930 HOUSING, Front 4 2-27
DC221879 3 2-51
.60 DC221931 SWITCH, Solenoid 6 2-27
PISTON, Fitting Size 111, Height DC221932 LEVER, Control 7 2-27
DC221880 3 2-51
-.90 DC221933 BRACKET, with Carbon Brushes 9 2-27
DC221881 PIN, Piston 5 2-51 DC221934 SWITCH, Solenoid 10 2-27
DC221882 RING, Retaining 6 2-51 ALTERNATOR, 28V/80A C/W
DC221935 1 2-15
DC221883 CAMSHAFT 1 2-35 Pulley
DC221884 GEAR, Camshaft 2 2-35 DC221936 BRACKET 5 2-17
DC221885 PIN, Cylindrical 3 2-35 DC221937 PUMP, Oil 1 2-17
FOLLOWER, CAM Inlet and DC221938 FILTER, Oil Complete Unit 1 2-19
DC221886 4 2-35
Exhaust Valves DC221939 COVER, Oil Filter 2 2-19
ROD, Push Inlet and Exhaust DC221940 NECK, Filter 4 2-19
DC221887 5 2-35
Valves DC221941 SENDER, Oil Pressure 6 2-19
DC221888 PUMP, Fuel Injection 1 2-37 DC221942 GASKET, Oil Filter to Crankcase 7 2-19
DC221889 PUMP, Fuel 5 2-37 DC221943 VALVE, Pressure Relief 8 2-19
GASKET, Fuel Pump to Crank- DC221944 ELEMENT, Oil Cooler 10 2-19
DC221890 7 2-37
case DC221945 COVER, Oil Cooler 11 2-19
DC221891 COVER, Injection Pump 9 2-37 DC221946 GASKET, Oil Cooler to Cover 12 2-19
DC221892 PIN, Locking Cover Attachment 10 2-37 GASKET, Oil Cooler to Crank-
RING, Retaining Cover Attach- DC221947 14 2-19
DC221893 11 2-37 case
ment GASKET, Water Pump to Crank-
DC221894 SPRING, Cover Attachment 12 2-37 DC221948 3 2-53
case
DC221896 FILTER, Fuel Complete Unit 1 2-41 DC221949 PUMP, Water with Gaskets 1 2-53
DC221897 COVER, Pre-Filter 4 2-41 GASKET, PIPE Socket to Cyl/
DC221898 INSERT, Filter 8 2-41 DC221950 10 2-53
Head
DC221899 ELEMENT,FUEL FILTER 2 8-3 GASKET, Connecting Pipe to
DC221951 14 2-53
DC221899 ELEMENT,FUEL FILTER 2 8-3 Connector
DC221899 ELEMENT,FUEL FILTER 2 8-3 DC221952 CAP, Rubber to Plug Pipe Socket 24 2-53
DC221899 ELEMENT, Fuel Filter Kit 9 2-41 DC221953 PULLEY 26 2-53
DC221900 ELEMENT, Fuel Pre-Filter Kit 10 2-41 DC221954 PULLEY, Guide Fuel Feed Pump 29 2-53
GASKET, Fuel Filter to Cylinder DC221955 SPACER, Fan 4 2-55
DC221901 11 2-41
Head DC221956 MOUNTING, Engine Left 1 2-57
DC221902 VALVE, Solenoid 1 2-29 DC221957 MOUNTING, Engine Right 2 2-57
DC221903 BRACKET, Solenoid Valve 2 2-29 DC221958 EYE, Lifting Rear 5 2-57
DC221904 PLUG, Heater Charge Air Pipe 14 2-29 DC221959 CONSOLE 4 2-59
BRACKET, Charge Air Pipe at DC221960 SLEEVE 5 2-59
DC221906 16 2-31
Water Pump DC221961 SLEEVE 6 2-59
COMPRESSOR, WABCO COVER, Twin Thermostat Hous-
DC221907 1 2-33 DC221962 18 2-53
352CCM ing
DC221908 CRANKSHAFT 2 2-33 DC221963 TIGHTENER, Belt 30 2-53
DC221909 CAP, Bearing 3 2-33 REGULATOR, Alternator,
DC221910 ROD, Connecting 4 2-33 DC221966 2-15
OM501/906LA
DC221911 PISTON KIT 5 2-33 DC221967 SUPPORT, Alternator 12 2-15
DC221912 HEAD, Cylinder Compressor 6 2-33 DC221968 BRACKET 17 2-15
DC221913 VALVE 9 2-33 DC221970 TURBOCHARGER, 'KKK' 1 2-31
DC221914 COVER 1 2-45 DC221985 CONNECTOR 8 2-53
DC221915 HOUSING, Charging Air Elbow 2 2-45 ALTERNATOR, NL1 28V/80AMP
DC222012 1 2-15
UNIT, Sender Charge Air Pres- 906LA
DC221916 3 2-45
sure/Temp. DC222017 RECTIFIER, Alternator 6 2-15
GASKET, Manifold to Cylinder DC222018 CONDENSOR, Alternator 11 2-15
DC221918 4 2-23
Head DC222021 REGULATOR AND CUT-OUT 8 2-15
DC221919 BRACKET 14 2-23 DC222022 PULLEY, Alternator 2 2-15
DC221920 CYLINDER, Exhaust Brake 16 2-23 GASKET, Charge Air Elbow to
DC221921 TUBE, Pacer Cylinder to Bracket 18 2-23 DC222060 6 2-45
Cylinder Head
DC221922 UNIT, Control B30D Tier 2 1 2-25 DC222115 MANIFOLD, Exhaust, End Piece 2 2-23

B20D 6X4 & 6X6 SUPERTRUCK


11-31
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
MANIFOLD, Exhaust, Middle NSI O RING 1 5-9
DC222116 1 2-23
Piece NSI TORQUE PLATE ASSY 2 3-117
DC222117 RING, Seal, 3 Piece Exhaust 3 2-23 NSI WASHER,COPPER 2 5-9
GASKET, Oil Seperator To Cylin- NSI BODY, Valve 2 5-13
DC222134 13 2-47
der Head Cover NSI ECCENTRIC BEARING ASSY 3 3-71
DC260095 KIT, Carbon Brush Set 10 2-15 NSI O RING, HEATING ELEMENT 3 5-9
DC260098 KIT, Gasket 3 2-59 NSI COVER, Valve 3 5-13
KIT, GASKET CYLINDER NSI NUT 3 6-13
dc260106 41 2-5
CRANKCASE NSI SHAFT SUPPORT BEARINGS 4 3-71
dc260107 KIT, Cylinder Head gasket 37 2-11 NSI WASHER, RUBBER 4 5-9
DC260108 Kit, Piston Ring 4 2-51 NSI SCREW, Cap 4 5-13
DC260109 KIT, Seal Ring 2 2-37 NSI SCREW 4 6-13
KIT, Repair Compressor NSI SPRING 5 4-37
DC260110 10 2-33
DC221907 NSI O RING 5 5-9
DC260111 KIT, Piston Ring 11 2-33 NSI DIAPHRAM 5 5-13
DC260112 KIT, Exhaust Brake 7 2-23 NSI RETAINER 5 6-13
DC260113 KIT, Exhaust Brake Valve 12 2-23 NSI COUNTERSUNK BOLT 6 3-71
DC260114 KIT, Gearing 11 2-27 NSI HEAD, FILTER 6 4-37
DC260115 KIT, Gearing 12 2-27 NSI PLASTIC PISTON 6 5-9
DC260116 KIT, Armature 13 2-27 NSI SPRING, Pressure 6 5-13
DC260117 KIT, Gasket Water Pump 2 2-53 NSI BODY,AIR CLEANER 7 2-63
DC260118 KIT, Coupling 2 2-59 NSI RETAINING BOLT 7 3-71
DC280018 BUSH,TAPER F'SEAL FITTING 8 10-3 NSI SPACER 7 4-37
TOOL,IMPACT PULLER INJ/ NSI O RING 7 5-9
DC280033 32 10-5
NOZZLES NSI BLANKING PLUG 8 3-71
TOOL,DELIVERY PUMP NSI PACKING, Plug 8 3-117
DC280046 12 10-3
TESTER NSI SCREW, CAP 8 4-37
dc280056 TOOL,BRACING 5 10-7 NSI O RING 8 5-9
dc280057 TOOL,INTERNAL PULLER 4 10-7 NSI O-RING 8 5-13
dc280062 TOOL,REAMER (D=8,99) 10 10-7 NSI COPPER WASHER 9 3-71
dc280064 TOOL,VALVE GUIDE HOLE 11 10-7 NSI PACKING, Piston 9 3-117
dc280071 TOOL,PISTON RING CLAMPING 7 10-7 NSI SEAT, RUBBER 9 5-9
dc280075 TOOL,PISTON RING PLIERS 6 10-7 NSI TUBE, Core 9 5-13
DC280089 Ring wrench 1 10-13 NSI GASKET SEAL 10 3-71
TOOL,GAUGE CYL.PROTRU- NSI RETAINER RING 10 3-117
DC280096 20 10-5
SION NSI O RING 10 5-9
TOOL,TUBE WRENCH NSI SPRING 10 5-13
DC280127 7 10-3
INJ.LINES NSI NUT 10 6-13
DC280134 TOOL,PLIERS PISTON RING 21 10-5 NSI PISTON SCREWS 11 3-71
dc280147 TOOL,VALVE-LIFTER MERC 15 10-9 NSI BOOT 11 3-117
TOOL,COMPRESSION- NSI O RING 11 5-9
DC280155 3 10-3
RECORDER NSI CORE 11 5-13
TESTER,HARDNESS NSI WASHER, FLAT 11 6-13
dc280160 3 10-7
"SKLEROGRAPH"
NSI GASKET SEAL-TOP COVER 12 3-71
DC280162 TESTER,COOLING SYSTEM 17 10-3
NSI VALVE, POPPET 12 5-9
OIL CONTAINER,PRIMING
DC280167 34 10-5 NSI O-RING 12 5-13
LUB.SYST
NSI CAP, SEALING 12 6-13
VALVE,SEATRING TURNING
dc280170 7 10-11 NSI PISTON SEAL ASSY 13 3-71
CUTTER
NSI O RING 13 5-9
DC280171 PULLER 16 10-3
NSI CLIP, Spring 13 5-13
DC280180 HANDLE,SPRING RETAINER 23 10-5
NSI NUT 13 6-13
nsi mounting plate, relay board 10 7-39
NSI SLIDE PIN SEALS 14 3-71
nsi bracket mtg, fresh air actuator 11 7-39
NSI O RING 14 5-9
nsi BODY, PRE-CLEANER 16 2-61
NSI WASHER 14 6-13
nsi retainer, aircon coil 16 7-39
NSI SEAL ASSY 15 3-71
nsi NUT, WING 17 2-61
NSI O RING 15 5-9
nsi END COVER PLUG 25 3-71
NSI WASHER, RUBBER 15 6-13
nsi screw 25 7-39
NSI CAPSCREWS-COVER PLATE 16 3-71
nsi washer 26 7-39
NSI SPACER, RUBBER 16 5-9
nsi bolt, hexhd 38 7-39
NSI NUT 16 6-13
nsi clamp, hose 50 7-39
NSI O RING 17 5-9
nsi stand off, plastic 52 7-39
NSI WASHER 17 6-13

B20D 6X4 & 6X6 SUPERTRUCK


11-32
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
NSI ADJUSTER SCREW 18 3-71 ZF100075 WASHER 300 3-87
NSI O RING 18 5-9 ZF100075 WASHER 300 3-95
NSI WASHER, RUBBER 18 6-13 ZF100075 WASHER 300 3-113
NSI COMPRESSION SPRING 19 3-71 ZF100076 NUT, HEXAGON 320 3-113
NSI DAMPING RING 20 3-71 ZF100077 RING, SNAP 020 3-83
NSI BRACKET 20 7-23 ZF100077 RING, SNAP 020 3-89
NSI ADJUSTER CASSETTE 21 3-71 ZF100077 RING, SNAP 020 3-97
NSI SCREW 21 7-23 ZF100077 SNAP RING 20 3-107
BEVEL GEAR-TORQUE LIM- ZF100077 RING, SNAP 020 3-115
NSI 22 3-71
ITER ZF100078 WASHER, THRUST 030 3-83
NSI SCREW 22 5-9 ZF100078 WASHER, THRUST 030 3-89
NSI ADJUSTER GEAR SEGMENT 23 3-71 ZF100078 WASHER, THRUST 030 3-97
NSI CIRCLIPS 26 3-71 ZF100078 WASHER, Thrust 30 3-107
NSI SPRINGS 27 3-71 ZF100078 WASHER, THRUST 030 3-115
NSI ACTUATOR BLOCK 28 3-71 ZF100079 WASHER, THRUST 036 3-83
NSI ADJUSTER SLEEVES 29 3-71 ZF100079 WASHER, THRUST 036 3-89
NSI PISTONS 30 3-71 ZF100079 WASHER, THRUST 036 3-97
NSI ADJUSTER SLEEVES GEARS 31 3-71 ZF100079 WASHER, THRUST 036 3-115
NSI LOAD PLATE 32 3-71 ZF100080 PIN, DRIVING 100 3-83
NSI ROLL PINS 33 3-71 ZF100080 PIN, DRIVING 100 3-89
NSI RETAINING PIN 35 3-71 ZF100080 PIN, DRIVING 100 3-97
NSI LOCKING CLIP 36 3-71 ZF100080 PIN, Driving 100 3-107
NSI SLIDE PIN COVER PLUGS 37 3-71 ZF100080 PIN, DRIVING 100 3-115
NSI SLIDE PIN CLAMP BOLTS 38 3-71 ZF100086 NUT, ADJUSTING 220 3-81
NSI SLIDE PINS 39 3-71 ZF100086 NUT, ADJUSTING 220 3-87
NSI SLIDE PIN BUSHING 40 3-71 ZF100086 NUT, ADJUSTING 220 3-95
NSI ECCENTRIC SHAFT 43 3-71 ZF100086 NUT, ADJUSTING 220 3-113
NSI STABILISER BAR 50 3-71 ZF100087 SCREW, LOCKING 130 3-83
NSI SADDLE 51 3-71 ZF100087 SCREW, LOCKING 130 3-89
NSI SHAFT COVER-BEARING SEAL 52 3-71 ZF100087 SCREW, LOCKING 130 3-97
BEARING, DEEP GROOVE ZF100087 SCREW, LOCKING 130 3-115
ST20032 58 3-69
BALL ZF100101 SCREW, CAP 402 3-7
Z0630001048 WASHER 040 3-49 ZF100110 SCREW, HEX 620 3-11
Z0630001048 WASHER 060 3-27 ZF100115 SPRING, COMPRESSION /210 3-35
Z0630001048 WASHER 580 3-5 ZF100115 SPRING, COMPRESSION /410 3-37
Z0630001048 WASHER 590 3-5 ZF100115 SPRING, COMPRESSION /420 3-37
Z0630502228 RING, RETAINING /172 3-35 ZF100117 SCREW, HEX 670 3-33
Z0630502228 RING, RETAINING /370 3-37 ZF100128 WASHER 50 3-53
Z0630502228 RING, RETAINING /380 3-37 ZF100128 WASHER 56 3-53
Z0630503015 RING, SNAP 580 3-11 ZF100128 WASHER 62 3-53
Z0634801045 RING, SEALING /140 3-39 ZF100128 WASHER 68 3-53
Z0634801151 RING, SEALING 124 3-53 ZF100128 WASHER 80 3-53
Z0637835033 UNION SCREW 300 3-7 ZF100128 WASHER 86 3-53
Z0732041934 SPRING, COMPRESSION 030 3-21 ZF100128 WASHER 370 3-21
Z0734401270 RING,PISTON 380 3-7 ZF100128 WASHER 520 3-43
Z0750116266 BEARING, BALL 030 3-45 ZF100128 WASHER 530 3-43
Z4139330600 DIAPHRAGM 1 3-3 ZF100128 WASHER 670 3-33
Z4460265366 BEVEL GEAR SET 500 3-95 ZF100156 PLUG, SCREW 160 3-5
ZF100004 STUD, GROOVED 810 3-49 ZF100157 WASHER 120 3-7
ZF100017 SCREW, HEX 368 3-103 ZF100158 WASHER 210 3-7
ZF100018 SCREW, HEX 574 3-43 ZF100159 SCREW, CAP 330 3-7
ZF100027 SCREW, CAP 400 3-7 ZF100159 SCREW, CAP 420 3-7
ZF100027 SCREW, CAP 404 3-7 ZF100159 SCREW, CAP 630 3-11
ZF100061 SCREW, CAP 120 3-83 ZF100160 WASHER 330 3-7
ZF100061 SCREW, CAP 120 3-89 ZF100160 WASHER 340 3-7
ZF100061 SCREW, CAP 120 3-97 ZF100160 WASHER 370 3-7
ZF100061 SCREW, CAP 120 3-115 ZF100160 WASHER 400 3-7
ZF100074 PIN, SLOTTED 230 3-81 ZF100160 WASHER 402 3-7
ZF100074 PIN, SLOTTED 230 3-87 ZF100160 WASHER 404 3-7
ZF100074 PIN, SLOTTED 230 3-95 ZF100160 WASHER 410 3-7
ZF100074 PIN, SLOTTED 230 3-113 ZF100160 WASHER 414 3-7
ZF100075 WASHER 300 3-81 ZF100160 WASHER 420 3-7

B20D 6X4 & 6X6 SUPERTRUCK


11-33
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF100160 WASHER 430 3-7 ZF100203 SCREW, HEX 030 3-49
ZF100160 WASHER 440 3-9 ZF100203 SCREW, HEX 040 3-49
ZF100161 SCREW, HEXAGON 340 3-7 ZF100204 SCREW, CAP 6 3-51
ZF100162 SCREW, CAP 370 3-7 ZF100204 SCREW, CAP 550 3-49
ZF100163 SCREW, CAP 410 3-7 ZF100206 PLUG, SCREW 110 3-53
ZF100163 SCREW, CAP 414 3-7 zf100207 WASHER, FLANGE NUT 470 3-105
ZF100164 SCREW, CAP 430 3-7 zf100208 NUT, FLANGE 480 3-105
ZF100165 SCREW, CAP 440 3-9 ZF100233 PIN, SLOTTED 224 3-101
ZF100166 SCREW, UNION 540 3-11 ZF100233 PIN, SLOTTED 340 3-103
ZF100166 SCREW, UNION 760 3-11 ZF100234 PIN, SLOT 232 3-103
ZF100167 RING, SNAP 590 3-11 ZF100235 SCREW, HEX 250 3-103
ZF100168 SCREW, CAP 600 3-11 ZF100236 SCREW, LOCKING 230 3-103
ZF100169 SCREW, HEX 610 3-11 ZF100237 PLUG, SCREW 256 3-103
ZF100170 SNAP, RING 650 3-9 ZF120004 PLUG, SCREW 100 3-53
ZF100171 SCREW, CAP 850 3-11 ZF120004 PLUG, SCREW 190 3-5
ZF100172 SCREW, HEX 100 3-21 ZF120005 PLUG, SCREW 120 3-53
ZF100173 SCREW, HEX 370 3-21 ZF120005 PLUG, SCREW 180 3-5
ZF100174 RING, SNAP 130 3-25 ZF120006 ORIFICE, 0.8 /200 3-35
ZF100175 SHIM, END 180 3-25 ZF120006 ORIFICE, 0.8 /206 3-35
ZF100176 PLUG, SCREW 014 3-27 ZF120006 ORIFICE, 0.8 /402 3-37
ZF100176 PLUG, SCREW 358 3-27 ZF120006 ORIFICE, 0.8 /404 3-37
ZF100176 PLUG, SCREW 454 3-29 ZF120006 ORIFICE, 0.8 /406 3-37
ZF100176 SCREW, PLUG 464 3-29 ZF120006 ORIFICE, 0.8 /408 3-37
ZF100177 SCREW, HEXAGON 060 3-27 ZF120009 PLUG, SCREW 080 3-19
ZF100179 WASHER 310 3-27 ZF120014 PLUG, SCREW /140 3-39
ZF100180 WASHER, TAB 320 3-27 ZF120034 ORIFICE, 0.7 /202 3-35
ZF100181 SCREW, HEX 330 3-27 ZF120035 ORIFICE, 1.00 /204 3-35
ZF100181 SCREW, HEX 360 3-103 ZF140041 SEAL, SHAFT 280 3-81
ZF100182 STUD 430 3-29 ZF140041 SEAL, SHAFT 280 3-87
ZF100183 WASHER 430 3-29 ZF140041 SEAL, SHAFT 280 3-95
ZF100184 NUT, HEX 430 3-29 ZF140041 SEAL, SHAFT 280 3-113
ZF100185 PLUG 440 3-29 ZF140069 SEALING RING 120 3-53
ZF100186 WASHER /050 3-35 ZF140069 SEALING RING 130 3-53
ZF100186 WASHER /200 3-37 ZF140069 RING, SEALING 180 3-5
ZF100186 WASHER /210 3-37 ZF140070 RING, SEALING 100 3-53
ZF100187 WASHER /170 3-35 ZF140070 RING, SEALING 190 3-5
ZF100187 WASHER /350 3-37 ZF140070 RING, SEALING 300 3-7
ZF100187 WASHER /360 3-37 ZF140070 RING, SEALING 540 3-11
ZF100188 PLUG, SCREW 600 3-31 ZF140070 RING, SEALING 760 3-11
ZF100189 NUT, SLOTTED 060 3-41 ZF140071 RING, SEALING 500 3-5
ZF100190 SCREW, HEX 50 3-53 ZF140072 WASHER, SEALING 520 3-5
ZF100190 SCREW, HEX 56 3-53 ZF140073 O-RING 030 3-7
ZF100190 SCREW, HEX 62 3-53 ZF140074 O-RING 040 3-7
ZF100190 SCREW, HEX 68 3-53 ZF140075 SEAL, SHAFT 510 3-11
ZF100190 SCREW, HEX 80 3-53 ZF140076 O-RING 520 3-11
ZF100190 SCREW, HEX 86 3-53 ZF140077 RING, SEALING 540 3-43
ZF100190 SCREW, HEX 520 3-43 ZF140077 RING, SEALING 600 3-11
ZF100190 SCREW, HEX 540 3-43 ZF140077 RING, SEALING 610 3-11
ZF100191 SCREW, HEX 530 3-43 ZF140077 RING, SEALING 620 3-11
ZF100192 PLUG, SCREW 550 3-43 ZF140078 O-RING 790 3-11
ZF100193 TWASHER, AB 572 3-43 ZF140079 O-RING 810 3-11
ZF100194 PLUG, SCREW 680 3-43 ZF140080 WASHER, SEALING 130 3-21
ZF100194 PLUG, SCREW 890 3-43 ZF140081 O-RING 390 3-21
ZF100195 PLUG, SCREW 020 3-45 ZF140082 SEAL, LIP RING 080 3-25
ZF100196 SCREW, HEX 140 3-45 ZF140083 SEAL, LIP RING 090 3-25
ZF100197 SCREW, CAP 150 3-45 zf140084 SEAL, LIP RING 020 3-15
ZF100198 WASHER 160 3-45 ZF140084 SEAL, LIP RING 020 3-13
ZF100199 WASHER, AXIAL 260 3-45 ZF140084 SEAL, LIP RING 440 3-25
ZF100199 WASHER, AXIAL 320 3-45 ZF140085 SEAL, LIP RING 470 3-25
ZF100200 SCREW, CAP 390 3-47 ZF140086 O-RING 480 3-25
ZF100201 WASHER 390 3-47 zf140087 SEAL, LIP RING 030 3-15
ZF100202 WASHER 450 3-47 ZF140087 SEAL, LIP RING 030 3-13

B20D 6X4 & 6X6 SUPERTRUCK


11-34
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF140088 SEAL, LIP RING 030 3-19 ZF160195 WASHER, 0.9 130 3-87
ZF140088 SEAL, LIP RING 040 3-27 ZF160195 WASHER, 0.9 130 3-95
ZF140089 RING, SEALING 014 3-27 ZF160195 WASHER, 0.9 130 3-113
ZF140089 RING, SEALING 080 3-19 ZF160196 WASHER, 1.0 130 3-81
ZF140089 RING, SEALING 110 3-53 ZF160196 WASHER, 1.0 130 3-87
ZF140089 RING, SEALING 358 3-27 ZF160196 WASHER, 1.0 130 3-95
ZF140089 RING, SEALING 454 3-29 ZF160196 WASHER, 1.0 130 3-113
ZF140089 RING, SEALING 464 3-29 ZF160197 WASHER, 1.1 130 3-81
ZF140090 SEAL, SHAFT 020 3-27 ZF160197 WASHER, 1.1 130 3-87
ZF140091 O-RING 380 3-29 ZF160197 WASHER, 1.1 130 3-95
ZF140091 O-RING, 4X1.5 660 3-33 ZF160197 WASHER, 1.1 130 3-113
ZF140092 O-RING, 40X3 420 3-29 ZF160198 WASHER, 1.2 130 3-81
ZF140093 O-RING /120 3-35 ZF160198 WASHER, 1.2 130 3-87
ZF140093 O-RING /270 3-37 ZF160198 WASHER, 1.2 130 3-95
ZF140094 O-RING /150 3-35 ZF160198 WASHER, 1.2 130 3-113
ZF140094 O-RING /310 3-37 ZF160199 WASHER, 1.3 130 3-81
ZF140094 O-RING /320 3-37 ZF160199 WASHER, 1.3 130 3-87
ZF140095 RING, SEALING 550 3-43 ZF160199 WASHER, 1.3 130 3-95
ZF140096 O-RING 560 3-43 ZF160199 WASHER, 1.3 130 3-113
ZF140097 O-RING 590 3-43 ZF160200 WASHER, 1.4 130 3-81
ZF140098 RING, SEALING 020 3-45 ZF160200 WASHER, 1.4 130 3-87
ZF140099 O-RING 360 3-45 ZF160200 WASHER, 1.4 130 3-95
ZF140100 O-RING 590 3-49 ZF160200 WASHER, 1.4 130 3-113
ZF140101 O-RING 594 3-49 ZF160201 WASHER, 1.5 130 3-81
ZF140102 O-RING 4 3-51 ZF160201 WASHER, 1.5 130 3-87
ZF140103 O-RING 12 3-53 ZF160201 WASHER, 1.5 130 3-95
ZF140104 RING, SEALING 150 3-53 ZF160201 WASHER, 1.5 130 3-113
ZF140106 SEAL, SHAFT 280 3-103 ZF160203 WASHER, SPACER, 8.8 080 3-81
ZF140115 RING, SEALING 258 3-103 ZF160203 WASHER, SPACER, 8.8 080 3-87
ZF140116 SEAL, SHAFT 350 3-103 ZF160203 WASHER, SPACER, 8.8 080 3-95
ZF150030 BEARING, ROLLER 100 3-81 ZF160204 WASHER, SPACER, 8.7 080 3-81
ZF150030 BEARING, ROLLER 100 3-87 ZF160204 WASHER, SPACER, 8.7 080 3-87
ZF150030 BEARING, ROLLER 100 3-95 ZF160204 WASHER, SPACER, 8.7 080 3-95
ZF150030 BEARING, ROLLER 100 3-113 ZF160204 SPACER, WASHER, 8.7 080 3-113
ZF150040 BEARING, ROLLER 200 3-101 ZF160205 WASHER, SPACER, 8.6 080 3-81
ZF150047 BEARING, ROLLER 170 3-81 ZF160205 WASHER, SPACER, 8.6 080 3-87
ZF150047 BEARING, ROLLER 170 3-87 ZF160205 WASHER, SPACER, 8.6 080 3-95
ZF150047 BEARING, ROLLER 170 3-95 ZF160205 SPACER, WASHER, 8.6 080 3-113
ZF150047 BEARING, ROLLER 170 3-113 ZF160206 WASHER, SPACER, 8.5 080 3-81
ZF150048 BEARING, ROLLER 200 3-81 ZF160206 WASHER, SPACER, 8.5 080 3-87
ZF150048 BEARING, ROLLER 200 3-87 ZF160206 WASHER, SPACER, 8.5 080 3-95
ZF150048 BEARING, ROLLER 200 3-95 ZF160206 SPACER, WASHER, 8.5 080 3-113
ZF150048 BEARING, ROLLER 200 3-113 ZF160207 WASHER, SPACER, 8.4 080 3-81
ZF150082 BEARING, ROLLER 050 3-81 ZF160207 WASHER, SPACER, 8.4 080 3-87
ZF150082 BEARING, ROLLER 050 3-87 ZF160207 WASHER, SPACER, 8.4 080 3-95
ZF150082 BEARING, ROLLER 050 3-95 ZF160207 SPACER, WASHER, 8.4 080 3-113
ZF150082 BEARING, ROLLER 050 3-113 ZF160208 WASHER, SPACER, 8.3 080 3-81
ZF150092 BEARING, ROLLER 050 3-101 ZF160208 WASHER, SPACER, 8.3 080 3-87
ZF150093 BEARING, ROLLER 080 3-101 ZF160208 WASHER, SPACER, 8.3 080 3-95
ZF150094 BEARING, ROLLER 100 3-101 ZF160208 SPACER, WASHER, 8.3 080 3-113
ZF150095 BEARING, ROLLER 122 3-101 ZF160209 WASHER, SPACER, 8.9 080 3-81
ZF150096 BEARING, ROLLER 082 3-101 ZF160209 WASHER, SPACER, 8.9 080 3-87
ZF150097 BEARING, ROLLER 214 3-101 ZF160209 WASHER, SPACER, 8.9 080 3-95
ZF160193 WASHER, 0.7 130 3-81 ZF160209 SPACER, WASHER, 8.9 080 3-113
ZF160193 WASHER, 0.7 130 3-87 ZF160210 WASHER, SPACER, 9.1 080 3-81
ZF160193 WASHER, 0.7 130 3-95 ZF160210 WASHER, SPACER, 9.1 080 3-87
ZF160193 WASHER, 0.7 130 3-113 ZF160210 WASHER, SPACER, 9.1 080 3-95
ZF160194 WASHER, 0.8 130 3-81 ZF160210 SPACER, WASHER, 9.1 080 3-113
ZF160194 WASHER, 0.8 130 3-87 ZF160211 WASHER, SPACER, 9.2 080 3-81
ZF160194 WASHER, 0.8 130 3-95 ZF160211 WASHER, SPACER, 9.2 080 3-87
ZF160194 WASHER, 0.8 130 3-113 ZF160211 WASHER, SPACER, 9.2 080 3-95
ZF160195 WASHER, 0.9 130 3-81 ZF160211 SPACER, WASHER, 9.2 080 3-113

B20D 6X4 & 6X6 SUPERTRUCK


11-35
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160212 WASHER, SPACER, 9.3 080 3-81 ZF160418 SHIM, 4.80 380 3-27
ZF160212 WASHER, SPACER, 9.3 080 3-87 ZF160418 WASHER, 4.80 640 3-31
ZF160212 WASHER, SPACER, 9.3 080 3-95 ZF160419 SHIM, 4.60 380 3-29
ZF160212 SPACER, WASHER, 9.3 080 3-113 ZF160419 WASHER, 4.60 640 3-31
ZF160213 WASHER, SPACER, 9.4 080 3-81 ZF160420 SHIM, 4.40 380 3-29
ZF160213 WASHER, SPACER, 9.4 080 3-87 ZF160420 WASHER, 4.40 640 3-31
ZF160213 WASHER, SPACER, 9.4 080 3-95 ZF160421 SHIM, 4.20 380 3-29
ZF160213 SPACER, WASHER, 9.4 080 3-113 ZF160421 WASHER, 4.20 640 3-31
ZF160232 WASHER, 0.2 130 3-81 ZF160422 SHIM, 4.00 380 3-29
ZF160232 WASHER, 0.2 130 3-87 ZF160422 WASHER, 4.00 640 3-31
ZF160232 WASHER, 0.2 130 3-95 ZF160423 SHIM, 3.80 380 3-29
ZF160232 WASHER, 0.2 130 3-113 ZF160423 WASHER, 3.80 640 3-31
ZF160233 WASHER, 0.1 130 3-81 ZF160424 SHIM, 3.60 380 3-29
ZF160233 WASHER, 0.1 130 3-87 ZF160424 WASHER, 3.60 640 3-31
ZF160233 WASHER, 0.1 130 3-95 ZF160425 SHIM, 3.20 380 3-29
ZF160233 WASHER, 0.1 130 3-113 ZF160425 WASHER, 3.20 640 3-31
ZF160379 RING, RETAINING 130 3-7 ZF160426 SHIM, 3.00 380 3-29
ZF160380 RING, SPACER 170 3-7 ZF160426 WASHER, 3.00 640 3-31
ZF160381 RING, RETAINING 220 3-7 ZF160427 SHIM, 2.90 380 3-29
ZF160382 RING, SPACER 270 3-7 ZF160427 WASHER, 2.90 640 3-31
ZF160383 RING, RETAINING 490 3-21 ZF160428 SHIM, 2.80 380 3-29
ZF160384 RING, RETAINING /170 3-23 ZF160428 WASHER, 2.80 640 3-31
ZF160384 RING, RETAINING /190 3-23 ZF160429 SHIM, 2.70 380 3-29
ZF160385 RING, RETAINING /170 3-23 ZF160429 WASHER, 2.70 640 3-31
ZF160386 WASHER, AXIAL, 1.8 240 3-23 ZF160430 SHIM, 2.60 380 3-29
ZF160387 WASHER, AXIAL, 1.5 240 3-23 ZF160430 WASHER, 2.60 640 3-31
ZF160388 WASHER, AXIAL, 1.2 240 3-23 ZF160431 SHIM, 2.50 380 3-29
ZF160389 WASHER, AXIAL, 1.13 240 3-23 ZF160431 WASHER, 2.50 640 3-31
ZF160390 SHIM, 1.8 280 3-23 ZF160432 SHIM, 2.40 380 3-29
ZF160391 SHIM, 1.6 280 3-23 ZF160432 WASHER, 2.40 640 3-31
ZF160392 SHIM, 1.4 280 3-23 ZF160433 SHIM, 2.20 380 3-29
ZF160393 SHIM, 1.2 280 3-23 ZF160433 WASHER, 2.20 640 3-31
ZF160394 SHIM, 1.0 280 3-23 ZF160434 SHIM, 2.10 380 3-29
ZF160395 RING, RETAINING 050 3-25 ZF160434 WASHER, 2.10 640 3-31
ZF160396 SHIM, END 300 3-25 ZF160435 SHIM, 2.00 380 3-29
ZF160397 RING, RETAINING 460 3-25 ZF160435 WASHER, 2.00 640 3-31
ZF160398 SHIM, END 120 3-13 ZF160436 SHIM, 1.90 380 3-29
ZF160399 SHIM, 1.20 250 3-27 ZF160436 WASHER, 1.90 640 3-31
ZF160400 SHIM, 1.15 250 3-27 ZF160437 SHIM, 1.80 380 3-29
ZF160401 SHIM, 1.10 250 3-27 ZF160437 WASHER, 1.80 640 3-31
ZF160402 SHIM, 1.05 250 3-27 ZF160438 SHIM, 1.70 380 3-29
ZF160403 SHIM, 1.00 250 3-27 ZF160438 WASHER, 1.70 640 3-33
ZF160404 SHIM, 0.95 250 3-27 ZF160439 SHIM, 1.60 380 3-29
ZF160405 SHIM, 0.90 250 3-27 ZF160439 WASHER, 1.60 640 3-33
ZF160406 SHIM, 0.85 250 3-27 ZF160440 SHIM, 1.50 380 3-29
ZF160407 SHIM, 0.80 250 3-27 ZF160440 WASHER, 1.50 640 3-33
ZF160408 SHIM, 0.60 250 3-27 ZF160441 SHIM, 1.40 380 3-29
ZF160409 SHIM, 0.40 250 3-27 ZF160441 WASHER, 1.40 640 3-33
ZF160410 BEARING, TAPER ROLLER 260 3-27 ZF160442 SHIM, 1.30 380 3-29
ZF160411 FLANGE, OUTPUT 300 3-27 ZF160442 WASHER, 1.30 640 3-33
ZF160412 SHIM, 6.00 380 3-27 ZF160443 SHIM, 1.20 380 3-29
ZF160412 WASHER, 6.00 640 3-31 ZF160443 WASHER, 1.20 640 3-33
ZF160413 SHIM, 5.80 380 3-27 ZF160444 SHIM, 1.00 380 3-29
ZF160413 WASHER, 5.80 640 3-31 ZF160444 WASHER, 1.00 640 3-33
ZF160414 SHIM, 5.60 380 3-27 ZF160445 SHIM, 0.80 380 3-29
ZF160414 WASHER, 5.60 640 3-31 ZF160445 WASHER, 0.80 640 3-33
ZF160415 SHIM, 5.40 380 3-27 ZF160446 SHIM, END 120 3-45
ZF160415 WASHER, 5.40 640 3-31 ZF160447 WASHER, 2.60 170 3-45
ZF160416 SHIM, 5.20 380 3-27 ZF160448 WASHER, 2.50 170 3-45
ZF160416 WASHER, 5.20 640 3-31 ZF160449 WASHER, 2.00 170 3-45
ZF160417 SHIM, 5.00 380 3-27 ZF160450 WASHER, 1.90 170 3-45
ZF160417 WASHER, 5.00 640 3-31 ZF160451 WASHER, 1.80 170 3-45

B20D 6X4 & 6X6 SUPERTRUCK


11-36
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160452 WASHER, 1.70 170 3-45 ZF200101 PROTECTOR, DUST 428 3-81
ZF160453 WASHER, 1.50 170 3-45 ZF200101 PROTECTOR, DUST 428 3-87
ZF160454 WASHER, 1.20 170 3-45 ZF200101 PROTECTOR, DUST 428 3-95
ZF160455 WASHER, 1.10 170 3-45 ZF200101 DUST, PROTECTOR 428 3-113
ZF160456 WASHER, 1.00 170 3-45 ZF200105 CAP, SEALING 014 3-83
ZF160457 SHIM, RING, 70X90X2 210 3-45 ZF200105 CAP, SEALING 014 3-89
ZF160458 SHIM, RING, 70X90X1.9 210 3-45 ZF200105 CAP, SEALING 014 3-97
ZF160459 SHIM, RING, 70X90X1.8 210 3-45 ZF200105 CAP, Seal 14 3-107
ZF160460 SHIM, RING, 70X90X1.7 210 3-45 ZF200105 SEALING, CAP 014 3-115
ZF160461 SHIM, RING, 70X90X1.6 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 040 3-83
ZF160462 SHIM, RING, 70X90X1.5 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 040 3-89
ZF160463 SHIM, RING, 70X90X1.4 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 040 3-97
ZF160464 SHIM, RING, 70X90X1.3 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 40 3-107
ZF160465 SHIM, RING, 70X90X1.2 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 040 3-115
ZF160466 SHIM, RING, 70X90X1.1 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 045 3-83
ZF160467 SHIM, RING, 70X90X1.0 210 3-45 ZF200106 O.CLUTCH DISC, 2.2 045 3-89
ZF160468 SHIM, RING, 90X110X2 240 3-49 ZF200106 O.CLUTCH DISC, 2.2 045 3-97
ZF160469 SHIM,RING, 90X110X1.8 240 3-49 ZF200106 O.CLUTCH DISC, 2.2 045 3-115
ZF160470 SHIM, RING, 90X110X1.6 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 040 3-83
ZF160471 SHIM, RING, 90X110X1.4 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 040 3-89
ZF160472 SHIM, RING, 90X110X1.2 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 040 3-97
ZF160473 SHIM, RING, 90X110X1.1 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 40 3-107
ZF160474 SHIM, RING, 90X110X1.0 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 040 3-115
ZF160475 SHIM, RING, 90X110X0.5 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 045 3-83
ZF160476 SHIM, RING, 90X110X0.3 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 045 3-89
ZF160477 SHIM, RING, 90X110X0.2 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 045 3-97
ZF160478 SHIM, RING, 90X110X0.1 240 3-49 ZF200107 O.CLUTCH DISC, 2.3 045 3-115
ZF160479 RING, RETAINING 570 3-49 ZF200108 O.CLUTCH DISC, 2.4 040 3-83
ZF160480 RING, RETAINING 1 3-51 ZF200108 O.CLUTCH DISC, 2.4 040 3-89
ZF160481 WASHER, AXIAL, 15X28X1 240 3-23 ZF200108 O.CLUTCH DISC, 2.4 040 3-97
ZF160518 SPACER, WASHER, 19.5 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 40 3-107
ZF160519 SPACER, WASHER, 19.6 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 040 3-115
ZF160520 SPACER, WASHER, 19.7 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 045 3-83
ZF160521 SPACER, WASHER, 19.8 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 045 3-89
ZF160522 SPACER, WASHER, 19.9 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 045 3-97
ZF160523 SPACER, WASHER, 20.1 140 3-101 ZF200108 O.CLUTCH DISC, 2.4 045 3-115
ZF160524 SPACER, WASHER, 20.2 140 3-101 ZF200109 O.CLUTCH DISC, 2.5 040 3-83
ZF160525 SPACER, WASHER, 20.3 140 3-101 ZF200109 O.CLUTCH DISC, 2.5 040 3-89
ZF160526 SPACER, WASHER, 20.4 140 3-101 ZF200109 O.CLUTCH DISC, 2.5 040 3-97
ZF160527 SPACER, WASHER, 20.5 140 3-101 ZF200109 O.CLUTCH DISC, 2.5 40 3-107
ZF160528 SHIM, 2.0 228 3-103 ZF200109 O.CLUTCH DISC, 2.5 040 3-115
ZF160529 SHIM, 2.05 228 3-103 ZF200109 O.CLUTCH DISC, 2.5 045 3-83
ZF160530 SHIM, 2.1 228 3-103 ZF200109 O.CLUTCH DISC, 2.5 045 3-89
ZF160531 SHIM, 2.15 228 3-103 ZF200109 O.CLUTCH DISC, 2.5 045 3-97
ZF160532 SHIM, 2.2 228 3-103 ZF200109 O.CLUTCH DISC, 2.5 045 3-115
ZF160533 SHIM, 2.25 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 040 3-83
ZF160534 SHIM, 2.3 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 040 3-89
ZF160535 SHIM, 2.35 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 040 3-97
ZF160536 SHIM, 2.4 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 40 3-107
ZF160537 SHIM, 2.45 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 040 3-115
ZF160538 SHIM, 2.5 228 3-103 ZF200110 O.CLUTCH DISC, 2.1 045 3-83
ZF160539 RING,RETAINING 318 3-103 ZF200110 O.CLUTCH DISC, 2.1 045 3-89
ZF160540 WASHER,THRUST 319 3-103 ZF200110 O.CLUTCH DISC, 2.1 045 3-97
ZF160541 NUT, HEX 322 3-103 ZF200110 O.CLUTCH DISC, 2.1 045 3-115
ZF160542 RING, RETAINING 346 3-103 ZF200111 I.CLUTCH DISC 050 3-83
ZF160543 RETAINER, SEAL 380 3-103 ZF200111 I.CLUTCH DISC 050 3-89
ZF180016 PIPE 510 3-5 ZF200111 I.CLUTCH DISC 050 3-97
ZF180017 PIPE 290 3-7 ZF200111 I.CLUTCH DISC 50 3-107
ZF180018 PIPE 530 3-11 ZF200111 I.CLUTCH DISC 050 3-115
ZF180019 PIPE 750 3-11 ZF200111 I.CLUTCH DISC 055 3-83
ZF180020 PIPE 080 3-17 ZF200111 I.CLUTCH DISC 055 3-89
ZF180021 PIPE 170 3-19 ZF200111 I.CLUTCH DISC 055 3-97

B20D 6X4 & 6X6 SUPERTRUCK


11-37
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF200111 I.CLUTCH DISC 055 3-115 ZF200270 SPACER RING, 23.7 166 3-101
ZF200113 DIFF AXLE 070 3-83 ZF200271 SPACER RING, 23.8 166 3-101
ZF200113 DIFF AXLE 070 3-89 ZF200272 SPACER RING, 23.9 166 3-101
ZF200113 DIFF AXLE 070 3-97 ZF200273 SPACER RING, 24.0 166 3-101
ZF200113 DIFF AXLE 70 3-107 ZF200274 SPACER RING, 24.1 166 3-101
ZF200113 AXLE, DIFF 070 3-115 ZF200276 SHIM, 0.3 228 3-101
ZF200115 GEAR, DIFF BEVEL 090 3-83 ZF200277 SHIM, 0.5 228 3-103
ZF200115 GEAR, DIFF BEVEL 090 3-89 ZF200278 SHIM, 1.0 228 3-103
ZF200115 GEAR, DIFF BEVEL 090 3-97 ZF200279 SHIM, 0.2 228 3-101
ZF200115 GEAR, Diff Bevel 90 3-107 ZF200280 SHIM, 0.1 228 3-101
ZF200115 GEAR, DIFF BEVEL 090 3-115 ZF200281 SHIM, 0.15 228 3-101
ZF200129 FLANGE, INPUT 420 3-81 ZF200282 SHIM, 1.1 228 3-103
ZF200129 FLANGE, INPUT 420 3-87 ZF200283 SHIM, 1.2 228 3-103
ZF200129 FLANGE, INPUT 420 3-95 ZF200284 SHIM, 1.3 228 3-103
ZF200129 FLANGE, INPUT 420 3-113 ZF200285 SHIM, 1.4 228 3-103
ZF200165 SHAFT, INPUT 420 3-103 ZF200286 SHIM, 1.5 228 3-103
zf200166 FLANGE, INPUT COMPLETE 460 3-103 ZF200287 SHIM, 1.6 228 3-103
zf200168 SHIELD, DUST 464 3-105 ZF200288 SHIM, 1.7 228 3-103
ZF200169 GEAR, BEVEL SET 030 3-101 ZF200289 SHIM, 1.8 228 3-103
ZF200175 HOUSING, LIMITED SLIP DIFF 010 3-83 ZF200290 SHIM, 2.6 228 3-103
ZF200175 HOUSING, LIMITED SLIP DIFF 010 3-89 ZF200291 SHIM, 2.7 228 3-103
ZF200175 HOUSING, LIMITED SLIP DIFF 010 3-97 ZF200292 SHIM, 2.8 228 3-103
ZF200175 HOUSING, DIFFERENTIAL 010 3-115 ZF200293 SHIM, 2.9 228 3-103
ZF200176 HOUSING, DIFF 110 3-83 ZF200294 SHIM, 3.0 228 3-103
ZF200176 HOUSING, DIFF 110 3-89 ZF200295 SHIM, 3.1 228 3-103
ZF200176 HOUSING, DIFF 110 3-97 ZF200296 SHIM, 3.2 228 3-103
ZF200176 HOUSING, DIFF 110 3-115 ZF200297 SHIM, 3.3 228 3-103
ZF200182 BEVEL GEAR SET 500 3-81 ZF200298 SHIM, 3.4 228 3-103
ZF200182 BEVEL GEAR SET 500 3-87 ZF200302 HOUSING, Differential 020 3-81
ZF200182 GEAR, BEVEL SET 500 3-113 ZF200302 HOUSING, Differential 020 3-87
ZF200185 GEAR, AXLE BEVEL 080 3-83 ZF200302 HOUSING, Differential 020 3-95
ZF200185 GEAR, AXLE BEVEL 080 3-89 ZF200302 HOUSING, AXLE DRIVE 020 3-113
ZF200185 GEAR, AXLE BEVEL 080 3-97 ZF200313 NUT, HEX 320 3-81
ZF200185 GEAR, Axle Bevel 80 3-107 ZF200313 NUT, HEX 320 3-87
ZF200185 AXLE, BEVEL GEAR 080 3-115 ZF200313 NUT, HEX 320 3-95
ZF200233 HOUSING, AXLE DRIVE 020 3-101 ZF200498 PRESSURE RING 060 3-83
ZF200234 NUT, ADJUSTING 220 3-101 ZF200498 PRESSURE RING 060 3-89
ZF200235 NUT, ADJUSTING 222 3-101 ZF200498 PRESSURE RING 060 3-97
ZF200236 BUSH, BEARING 288 3-103 ZF200498 PRESSURE RING 60 3-107
ZF200237 COVER 328 3-103 ZF200498 PRESSURE RING 060 3-115
ZF200238 GEAR, SPUR 610 3-105 ZF200500 HOUSING, Diff 10 3-107
ZF200239 GEAR, SPUR 630 3-105 ZF200501 COVER, Housing 110 3-107
ZF200245 SPACER RING, 22,5 114 3-101 ZF210188 PLATE, SELECTOR INDICATOR /390 3-55
ZF200245 SPACER RING, 22.5 168 3-101 ZF210189 HARNESS 164 3-55
ZF200252 RING, SPACER 140 3-101 ZF210190 SWITCH 540 3-55
ZF200253 SHIM, 6,2 144 3-101 ZF210191 HOUSING,TRANSMISSION 010 3-5
ZF200254 SHIM, 6,1 144 3-101 ZF210192 CAP, SEALING 100 3-5
ZF200255 SHIM, 6,0 144 3-101 ZF210192 CAP, SEALING 110 3-5
ZF200256 SHIM, 5,9 144 3-101 ZF210193 GASKET 020 3-49
ZF200257 SHIM, 5,8 144 3-101 ZF210193 GASKET 550 3-5
ZF200258 SPACER RING, 22.5 166 3-101 ZF210194 COVER 570 3-5
ZF200259 SPACER RING, 22.6 166 3-101 ZF210195 INSERT,CONTROL 010 3-7
ZF200260 SPACER RING, 22.7 166 3-101 ZF210196 SPACER 020 3-7
ZF200261 SPACER RING, 22.8 166 3-101 ZF210197 SPRING, COMPRESSION 070 3-7
ZF200262 SPACER RING, 22.9 166 3-101 ZF210198 VALVE 074 3-7
ZF200263 SPACER RING, 23.0 166 3-101 ZF210199 PISTON 080 3-7
ZF200264 SPACER RING, 23.1 166 3-101 ZF210200 PISTON 090 3-7
ZF200265 SPACER RING, 23.2 166 3-101 ZF210201 BUSH 110 3-7
ZF200266 SPACER RING, 23.3 166 3-101 ZF210202 PISTON 150 3-7
ZF200267 SPACER RING, 23.4 166 3-101 ZF210203 SPRING, COMPRESSION 160 3-7
ZF200268 SPACER RING, 23.5 166 3-101 ZF210204 PIN, CYLINDRICAL 180 3-7
ZF200269 SPACER RING, 23.6 166 3-101 ZF210204 PIN, CYLINDRICAL 280 3-7

B20D 6X4 & 6X6 SUPERTRUCK


11-38
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210205 PISTON 190 3-7 ZF210267 PLANETARY DRIVE 150 3-23
ZF210206 SPRING, COMPRESSION 200 3-7 ZF210268 CARRIER, PLANET /110 3-23
ZF210207 PISTON, 250 3-7 ZF210269 PIN, BEARING /120 3-23
ZF210208 SPRING, COMPRESSION 260 3-7 ZF210270 PIN, SLOT /122 3-23
ZF210209 FLANGE, OIL FEED 310 3-7 ZF210270 PIN, SLOT /160 3-27
ZF210210 PUMP, PRIMARY 320 3-7 ZF210270 PIN, SLOT /250 3-27
ZF210211 RING, INTERMEDIATE 350 3-7 ZF210271 CAGE, NEEDLE /130 3-23
ZF210212 RING, THRUST 360 3-7 ZF210272 CAGE, NEEDLE /130 3-23
ZF210213 BEARING,BALL 390 3-7 ZF210273 PLANET GEAR SET /140 3-23
ZF210214 PLATE, COVER 500 3-11 ZF210274 PLATE, THRUST /150 3-23
zf210215 GEAR 550 3-11 ZF210275 PLATE, THRUST /154 3-23
zf210216 GEAR 560 3-11 ZF210276 GEAR, RING /160 3-23
zf210217 BEARING, ROLLER 570 3-11 ZF210277 WASHER, THRUST 190 3-23
ZF210218 RING, PISTON 660 3-9 ZF210278 SUN GEAR 200 3-23
ZF210219 SUPPORT, SUPPORT 670 3-9 ZF210279 CAGE, NEEDLE 230 3-23
ZF210220 CAGE, NEEDLE 680 3-9 ZF210280 RING 248 3-23
ZF210221 RING, INTERNAL 690 3-9 ZF210281 SHAFT, SUN GEAR 250 3-23
ZF210222 PIN, SLOT 700 3-9 ZF210282 RING, INTERNAL 260 3-23
ZF210223 PIN, SLOT 704 3-9 ZF210283 RING, SPLIT 268 3-23
ZF210224 SHAFT, STATOR 710 3-9 ZF210284 RING, ANGLE 270 3-23
ZF210225 BUSH /120 3-9 ZF210285 SHAFT, TURBINE 010 3-25
ZF210226 SHACKLE 770 3-11 ZF210286 PIPE 020 3-25
ZF210227 SHEET 780 3-11 ZF210287 SLEEVE, NEEDLE 030 3-25
ZF210228 AXLE 800 3-11 ZF210288 HUB 040 3-25
ZF210229 WASHER, THRUST 820 3-11 ZF210289 ROLLER, NEEDLE 060 3-25
ZF210230 PLATE, CLAMPING 830 3-11 ZF210290 PIN 064 3-25
ZF210231 PLATE, CLAMPING 840 3-11 ZF210291 CARRIER, CLUTCH 070 3-25
ZF210232 RING, STATOR 010 3-21 ZF210292 PISTON 100 3-25
ZF210233 SEAT, SPRING 020 3-21 ZF210293 SPRING, CUP 110 3-25
ZF210234 ABSORBER 040 3-21 ZF210294 PLATE, FIXING 120 3-25
ZF210235 ROTOR 110 3-21 ZF210295 SPRING, CUP 140 3-25
ZF210236 RING, PISTON 120 3-21 ZF210296 PLATE, FIXING 150 3-25
ZF210237 SOLENOID 300 3-21 ZF210297 I. CLUTCH DISC, 2.5 160 3-25
ZF210238 BUSH 400 3-21 ZF210298 I. CLUTCH DISC, 2.0 160 3-25
ZF210239 PISTON 410 3-21 ZF210299 O. CLUTCH DISC 170 3-25
ZF210240 SPRING, COMPRESSION 440 3-21 ZF210300 RING, SPLIT 190 3-25
ZF210241 PISTON 460 3-21 ZF210301 RING, PISTON 040 3-19
ZF210242 PISTON 480 3-21 ZF210301 RING, PISTON 210 3-25
ZF210243 RESISTOR 600 3-21 ZF210302 PISTON 230 3-25
ZF210244 SHAFT, INPUT 010 3-23 ZF210303 RING, PISTON 250 3-25
ZF210245 SLEEVE, NEEDLE 020 3-23 ZF210304 DISC 260 3-25
ZF210246 WASHER, THRUST 030 3-23 ZF210305 O. CLUTCH DISC, 2.5 270 3-25
ZF210247 SHAFT, QUILL 040 3-23 ZF210305 O. CLUTCH DISC, 2.5 400 3-25
ZF210248 CAGE, NEEDLE 050 3-23 ZF210306 O. CLUTCH DISC, 2.0 270 3-25
ZF210249 WASHER, THRUST 060 3-23 ZF210306 O. CLUTCH DISC, 2.0 400 3-25
ZF210250 CAGE, NEEDLE 070 3-23 ZF210307 I. CLUTCH DISC 280 3-25
ZF210251 WASHER, THRUST 074 3-23 ZF210307 I. CLUTCH DISC 410 3-25
ZF210252 CARRIER, DISC 080 3-23 ZF210308 PIN 310 3-25
ZF210253 DISC CARRIER /110 3-23 ZF210308 PIN 430 3-25
ZF210254 GEAR, SUN /120 3-23 ZF210309 PIN 320 3-25
ZF210255 RING, SNAP /130 3-23 ZF210310 SPRING, COMPRESSION 330 3-25
ZF210256 RING, SNAP /140 3-23 ZF210311 DISC 420 3-25
ZF210257 WASHER, THRUST 090 3-23 ZF210312 PISTON 450 3-25
ZF210258 PLANETARY DRIVE 100 3-23 ZF210313 RING 454 3-25
ZF210259 CARRIER, PLANET /110 3-23 ZF210314 POT 490 3-25
ZF210260 PIN, BEARING /120 3-23 zf210315 PISTON 010 3-15
ZF210261 CAGE, NEEDLE /130 3-23 ZF210315 PISTON 010 3-13
ZF210262 CAGE, NEEDLE /130 3-23 ZF210316 O. CLUTCH DISC, 3.0 040 3-13
ZF210263 PLANET GEAR SET /140 3-23 ZF210316 O. CLUTCH DISC, 3.0 070 3-13
ZF210264 PLATE, THRUST /150 3-23 zf210317 I. CLUTCH DISC 070 3-15
ZF210265 GEAR, RING /160 3-23 ZF210317 I. CLUTCH DISC 020 3-17
ZF210266 WASHER, THRUST 110 3-23 ZF210317 I. CLUTCH DISC 050 3-13

B20D 6X4 & 6X6 SUPERTRUCK


11-39
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210318 O. CLUTCH DISC, 2.5 070 3-13 ZF210364 COVER 410 3-29
zf210319 O. CLUTCH DISC, 2.0 080 3-15 ZF210365 PLATE, DUCT 010 3-31
ZF210319 O. CLUTCH DISC, 2.0 010 3-17 ZF210366 VALVE, DRAIN 020 3-31
ZF210319 O. CLUTCH DISC, 2.0 070 3-13 ZF210367 SHEET, SPRING 022 3-31
zf210320 O. CLUTCH DISC 080 3-15 ZF210368 SCREW, TORX 024 3-31
ZF210320 O. CLUTCH DISC 010 3-17 ZF210368 SCREW, TORX /090 3-35
ZF210320 O. CLUTCH DISC 070 3-13 ZF210368 SCREW, TORX /250 3-37
ZF210321 PIN 090 3-13 ZF210368 SCREW, TORX /290 3-35
ZF210322 SPRING, COMPRESSION 100 3-13 ZF210368 SCREW, TORX /510 3-37
ZF210323 RING, SNAP 130 3-13 ZF210369 PLATE, INTERMEDIATE 030 3-31
zf210324 HOLDER, SPRING 150 3-15 ZF210370 VALVE BLOCK 058 3-31
ZF210324 HOLDER, SPRING 150 3-13 ZF210370 VALVE BLOCK 058 3-35
zf210325 SPRING, CUP 160 3-15 ZF210370 VALVE BLOCK /110 3-37
ZF210325 SPRING, CUP 160 3-13 ZF210371 VALVE BLOCK /010 3-35
zf210326 PIN 040 3-15 ZF210372 PISTON /020 3-35
ZF210326 PIN 060 3-17 ZF210372 PISTON /120 3-37
zf210327 O. CLUTCH DISC, 3.0 050 3-15 ZF210372 PISTON /124 3-37
zf210327 O. CLUTCH DISC, 3.0 080 3-15 ZF210373 SPRING, COMPRESSION /040 3-35
ZF210327 O. CLUTCH DISC, 3.0 010 3-17 ZF210373 SPRING, COMPRESSION /190 3-37
zf210328 O. CLUTCH DISC, 2.5 080 3-15 ZF210374 SPRING, COMPRESSION /042 3-35
ZF210328 O. CLUTCH DISC, 2.5 010 3-17 ZF210375 SPRING, COMPRESSION /044 3-35
zf210329 RING, PRESSURE 100 3-15 ZF210375 SPRING, COMPRESSION /045 3-35
ZF210330 O. CLUTCH DISC 040 3-17 ZF210376 PISTON /060 3-35
ZF210331 SPRING, COMPRESSION 070 3-17 ZF210376 PISTON /220 3-37
ZF210332 GASKET 010 3-19 ZF210376 PISTON /230 3-37
ZF210332 GASKET 050 3-27 ZF210377 GASKET /070 3-35
ZF210333 PISTON 020 3-19 ZF210377 GASKET /234 3-37
ZF210334 RING, PISTON 044 3-27 ZF210378 PLATE, COVER /080 3-35
ZF210334 RING, PISTON 050 3-19 ZF210378 PLATE, COVER /240 3-37
ZF210335 HOUSING, INTERMEDIATE 060 3-19 ZF210379 STRIP, VALVE /110 3-35
ZF210336 PIN, SLOT 070 3-19 ZF210379 VALVE STRIP /260 3-37
ZF210337 O. CLUTCH DISC 090 3-19 ZF210380 BALL /130 3-35
ZF210338 O. CLUTCH DISC, 2.5 100 3-19 ZF210380 BALL /280 3-37
ZF210338 O. CLUTCH DISC, 2.5 120 3-19 ZF210381 BUSH /140 3-35
ZF210339 I. CLUTCH DISC 110 3-19 ZF210382 PIN /160 3-35
ZF210340 O. CLUTCH DISC, 2.0 120 3-19 ZF210382 PIN /330 3-37
ZF210341 GEAR, RING 130 3-19 ZF210382 PIN /340 3-37
ZF210342 PIN 140 3-19 ZF210383 PISTON /180 3-35
ZF210343 SPRING, COMPRESSION 150 3-19 ZF210383 PISTON /390 3-37
ZF210344 PIN, GUIDE 160 3-19 ZF210383 PISTON /400 3-37
ZF210345 COVER, OUTPUT 010 3-27 ZF210384 GASKET /220 3-35
ZF210346 PISTON 030 3-27 ZF210384 GASKET /464 3-37
ZF210347 RING, THRUST 190 3-27 ZF210385 PLATE, COVER /230 3-35
ZF210348 PLANETARY DRIVE 200 3-27 ZF210385 PLATE, COVER /470 3-37
ZF210349 PLANET CARRIER /110 3-27 ZF210386 PISTON /240 3-35
ZF210350 PIN, BEARING /120 3-27 ZF210386 PISTON /430 3-37
ZF210351 CAGE, ROLLER /130 3-27 ZF210386 PISTON /440 3-37
ZF210352 PLANET GEAR SET /140 3-27 ZF210387 SPRING, COMPRESSION /250 3-35
ZF210353 WASHER, THRUST, 1.0 /150 3-27 ZF210387 SPRING, COMPRESSION /450 3-37
ZF210354 SLEEVE, NEEDLE /200 3-27 ZF210387 SPRING, COMPRESSION /460 3-37
ZF210355 PIN, BEARING /210 3-27 ZF210388 SCREW, TORX 150 3-31
ZF210356 CASE, NEEDLE /220 3-27 ZF210388 SCREW, TORX 290 3-31
ZF210357 PLANET GEAR SET /230 3-27 ZF210388 SCREW, TORX /280 3-35
ZF210358 SCREW, TORX 070 3-31 ZF210388 SCREW, TORX /490 3-37
ZF210358 WASHER, THRUST /240 3-27 ZF210389 VALVE, SOLENOID /200 3-39
ZF210359 BEARING, TAPPER ROLLER 220 3-27 ZF210389 VALVE, SOLENOID /310 3-35
ZF210360 BUSH, 45.00 230 3-27 ZF210389 VALVE, SOLENOID /520 3-37
ZF210361 TRANSMITTER, INDUCTION 380 3-27 ZF210389 VALVE, SOLENOID /540 3-37
ZF210361 TRANSMITTER, INDUCTION 640 3-31 ZF210390 SCREW, TORX /190 3-39
ZF210362 SCREW, TORX 380 3-29 ZF210390 SCREW, TORX /210 3-39
ZF210362 SCREW, TORX 650 3-33 ZF210390 SCREW, TORX /320 3-35
ZF210363 CABLE CONNECT 400 3-29 ZF210390 SCREW, TORX /530 3-37

B20D 6X4 & 6X6 SUPERTRUCK


11-40
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210390 SCREW, TORX /580 3-37 ZF210439 PLATE, 65X90X5.25 240 3-45
ZF210391 PLATE, COVER 060 3-31 ZF210440 BEARING, BALL, 70X110X13FA 250 3-45
ZF210392 BALL, 5MM 100 3-31 ZF210440 BEARING, BALL, 70X110X13FA 330 3-45
ZF210393 GASKET 110 3-31 ZF210441 STATOR 270 3-45
ZF210394 VALVE BLOCK 128 3-31 ZF210442 RING, FREE WHEEL 300 3-45
ZF210394 VALVE BLOCK 128 3-37 ZF210443 ROLLER 310 3-45
ZF210395 STOP /150 3-37 ZF210444 BEARING, AXIAL ROLLER 350 3-45
ZF210396 SPRING, COMPRESSION /160 3-37 ZF210445 WHEEL, PUMP 370 3-45
ZF210396 SPRING, COMPRESSION /170 3-37 ZF210446 PIN, CYLINDRICAL 470 3-47
ZF210396 SPRING, COMPRESSION /180 3-37 ZF210447 HOUSING 010 3-49
ZF210397 BUSH /290 3-37 ZF210448 PIN, CYLINDRICAL 012 3-49
ZF210397 BUSH /300 3-37 ZF210449 BEARING, ROLLER, 50X90X23 200 3-49
ZF210398 PLATE, COVER 130 3-31 ZF210450 COVER, SHEET 210 3-49
ZF210399 SCREW, TORX 160 3-31 ZF210451 GEAR 220 3-49
ZF210399 SCREW, TORX 290 3-31 ZF210452 BEARING, BALL 230 3-49
ZF210399 SCREW, TORX 810 3-33 ZF210453 RING, SNAP 2 3-51
ZF210400 GASKET 180 3-31 ZF210454 BUSH 3 3-51
ZF210401 VALVE, THROTTLE 240 3-31 ZF210455 FLANGE, INTERIM 5 3-51
ZF210401 THROTTLE VALVE 240 3-39 ZF210457 PLATE, TYPE 800 3-49
ZF210402 VALVE BLOCK /110 3-39 ZF210458 GASKET 10 3-53
ZF210403 PISTON /120 3-39 ZF210459 INSERT 14 3-53
ZF210404 PISTON /130 3-39 ZF210460 INSERT 16 3-53
ZF210405 SPRING, COMPRESSION /130 3-39 ZF210461 CONNECTING PART 20 3-53
ZF210405 SPRING, COMPRESSION /140 3-39 ZF210462 SENSOR, TEMPERATURE 124 3-53
ZF210406 PLATE, FIXING /160 3-39 ZF210463 UNION, PIPE 150 3-53
ZF210407 SOLENOID /180 3-39 ZF210464 GEAR, RING /180 3-23
ZF210408 WIRING HARNESS 310 3-31 ZF210465 FLANGE, BEARING 540 3-49
ZF210409 VALVE, CONVERTER 340 3-31 ZF210466 FLANGE, BEARING 336 3-103
ZF210410 RING, SNAP 344 3-31 ZF210467 HOUSING, REDUCTION GEAR 372 3-103
ZF210411 MAGNET 590 3-31 ZF210469 CAP, DUST 430 3-103
ZF210412 SCREW, TORX 610 3-31 ZF210470 SHAFT, FLANGE 450 3-103
ZF210412 SCREW, TORX 630 3-31 ZF210559 PLUG, SCREW 130 3-53
ZF210413 SCREW, TORX 620 3-31 SENSOR, TRANSMISSION
ZF210568 820 3-33
ZF210414 VALVE BLOCK 800 3-33 TEMP SUMP
ZF210414 VALVE BLOCK 800 3-39
ZF210415 HOUSING, VALVE /110 3-39
ZF210416 PISTON /120 3-39
ZF210417 TUBE, FILLER 010 3-41
ZF210418 TAPE, SEALING 014 3-41
ZF210419 TAG 050 3-41
ZF210420 DIPSTICK, OIL 200 3-41
ZF210421 SUMP, OIL 500 3-43
ZF210422 GASKET 510 3-43
ZF210423 TUBE, SUCTION 570 3-43
ZF210424 SCREEN,SUCTION 7 8-3
ZF210424 SCREEN,SUCTION 7 8-3
ZF210424 SCREEN, SUCTION 580 3-43
ZF210425 COVER 600 3-43
ZF210426 COVER, CIRCUIT 010 3-45
ZF210427 RING, PISTON, 140X149X2 050 3-45
ZF210428 RING, PISTON, 320X332X2.5 060 3-45
ZF210429 PLATE, PISTON 070 3-45
ZF210430 SPRING, CUP 080 3-45
ZF210431 I. CLUTCH DISC 100 3-45
ZF210432 O. CLUTCH DISC 110 3-45
ZF210433 O. CLUTCH DISC 110 3-45
ZF210434 ROLLER 124 3-45
ZF210434 ROLLER 130 3-45
ZF210435 RING, PISTON, 50X2.5 180 3-45
ZF210436 TURBINE WHEEL 200 3-45
ZF210437 HOUSING, DISC, 67X90X5.25 220 3-45
ZF210438 CAGE, NEEDLE, 65X90X3FA 230 3-45

B20D 6X4 & 6X6 SUPERTRUCK


11-41
SECTION 12 ALPHABETICAL INDEX

B20D 6X4 & 6X6 SUPERTRUCK


12-1
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
HEADLAMP, Combo, LHS, 202346 AIRDUCT, FLEX 26 7-45
218241 8 6-29
HELLA, MKII 204187 AIRDUCT, FLEX 20 7-45
206341 HEADLAMP, Combo, LHS, MKI 6 6-29 204187 AIRDUCT, FLEX 21 7-45
HEADLAMP, Combo, RHS, 207445 ALARM,BACK UP-PRECO 112DB 10 6-27
226126 9 6-29
HELLA, MKII ALTERNATOR, 28V/80A C/W Pul-
DC221966 2-15
218240 HEADLAMP, Combo, RHS, MKI 7 6-29 ley
202933 LIGHT, Reverse Floodlight 3 6-29 ALTERNATOR, NL1 28V/80AMP
DC222022 2 2-15
LIGHT, Work Light, 2-WAY 906LA
207033 2 6-29
DEUTSCH 207479 AMP, 12 WAY, PLUG, SOCKETS 13 6-31
NSI O RING 2 5-9 207499 AMP, 15 WAY, PLUG, SOCKETS 12 6-31
208041 SWF, 2 WAY, PLUG, SOCKETS 36 6-35 207500 AMP, 18 WAY, PLUG, SOCKETS 11 6-31
206731 SWF, 8 WAY, PLUG, SOCKETS 35 6-35 207501 AMP, 21 WAY, PLUG, SOCKETS 10 6-31
280257 19mm socket 3 10-31 AMP, 9 WAY, RECEPTACLE,
206729 23 6-33
207882 3M DUAL LOCK 1 7-27 PINS
90 DEG DIN,3 WAY, FLUSH, DC150176 ARM, Rocker Exhaust 15 2-13
207504 32 6-33
SOCKETS DC221857 ARM, Rocker Intake 15 2-13
ZF100172 ABSORBER 100 3-21 186747 ARM, UNDERRUN, LHS 12 7-85
210016 ACCUM, PISTON 17 4-17 178591 ARM, UNDERRUN, RHS 13 7-85
210327 ACCUMULATOR 15 4-19 100799 ARM, WHEEL SPANNER 11 7-23
100037 ACTUATOR ASSEMBLY 2 3-73 ARM, WIPER, 750MM, PANTO-
206198 20 6-13
NSI ACTUATOR BLOCK 29 3-71 GRAPH
204160 ACTUATOR, Park Brake 2 3-75 ARM, WIPER, 750MM, PANTO-
217618 2 6-15
206082 Adapter 2 10-33 GRAPH
100731 ADAPTOR 15 2-67 224929 ARMREST SET ASSY 18 7-35
120969 ADAPTOR 11 2-67 207968 ASHTRAY 15 7-23
121365 ADAPTOR 10 2-67 140720 ASSY, BEARING, ARTIC HITCH 11 7-69
100953 ADAPTOR 61 2-71 208370 ASSY, BIN POLE 3 7-71
100590 ADAPTOR 7 5-11 186691 ASSY, BIN POLE 19 7-73
120399 ADAPTOR 15 5-11 186705 ASSY, COVER, BOTTOM 9 7-73
121364 ADAPTOR 5 5-11 186703 ASSY, COVER, LHS 11 7-73
121364 ADAPTOR 14 5-11 186704 ASSY, COVER,RHS 10 7-73
140462 ADAPTOR 15 5-13 206945 ASSY, DRAIN TUBE 14 7-45
140628 ADAPTOR 17 5-13 207175 ASSY, DRAIN TUBE 12 7-45
120969 ADAPTOR 6 5-5 210497 ASSY, FILTER, FINN 16 4-33
121350 ADAPTOR 17 5-7 176733 ASSY, GUARD, LHS, TAIL LIGHT 12 7-71
121231 ADAPTOR 9 5-9 173949 ASSY, GUARD, RHS,TAIL LIGHT 14 7-71
121364 ADAPTOR 8 5-9 218686 ASSY, HOSE 5 7-47
100198 ADAPTOR 32 7-47 241146 ASSY, HOSE 4 7-47
ADAPTOR, COMPRESSOR, 241147 ASSY, HOSE 3 7-47
100548 23 7-43
HVAC ASSY, HOSE, HVAC, COND,
207853 4 7-43
204187 ADAPTOR, EYEBALL 6 7-37 COMP
207175 ADAPTOR, FLEX 11 7-45 ASSY, HOSE, HVAC, COND, F/
207854 3 7-43
207177 ADAPTOR, FLEX 10 7-45 WAL
ADAPTOR, MALE NPTF, PUSH- ASSY, HOSE, HVAC, F/
200033 4 10-39 207837 5 7-43
LOCK WAL,COMP
217594 ADAPTOR, VENT, SWIVEL 8 7-45 230241 ASSY, LINK, PIVOT, F/SUSP 2 7-53
280470 Adjustable C-Spanner 6 10-33 ASSY, MAGNET CARRIER,
221630 2 7-77
NSI ADJUSTER CASSETTE 22 3-71 STRUT
223721 ADJUSTER GEAR SEGMENT 24 3-71 161081 ASSY, TAG, LOCK, 9P DEUTSCH 64 6-5
NSI ADJUSTER SCREW 19 3-71 183155 ASSY, TRANS MTG, 4 HOLE 7 3-3
NSI ADJUSTER SLEEVES 30 3-71 182274 ASSY, W/BEAM, WEIGHING SYS 7-75
NSI ADJUSTER SLEEVES GEARS 32 3-71 ASSY,BAFFLE
176591 45 7-49
AIR CLEANER, FRG15, RADIAL MTG,CAB,BTM,B30D
217684 3 2-61 ASSY,BAFFLE
SEAL 176590 46 7-49
AIR CLEANER,FRG15,RADIAL MTG,CAB,FRONT,B30D
220722 2 2-63 ZF140079 AXLE 810 3-11
SEAL
206457 AIR DUCT 21 7-37 ZF200115 AXLE, BEVEL GEAR 90 3-115
226018 AIR FILTER ASSY 15 7-39 ZF200185 AXLE, DIFF 80 3-115
207177 AIR HOSE ADAPTER 22 7-39 310107 AXLE,F,DK,2.77 X 4.2,B20D 1 3-79
226013 AIR HOSE ADAPTER 2 "23 7-39 AXLE,FRONT,DK,3.18 X
310109 1 3-85
202346 AIRDUCT 7 7-37 4.2,B20D
200871 AIRDUCT, FLEX 27 7-45 310106 AXLE,M,DK,2.77 X 4.2,B20D 1 3-93

B20D 6X4 & 6X6 SUPERTRUCK


12-2
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
310015 AXLE,MID,DK7,3.18 X 4.2,B20D 1 3-99 DC150180 BEARING, Main Fitting size 0.25 4 2-49
310108 AXLE,REAR,DK,3.18 X 4.2,B20D 1 3-111 DC150181 BEARING, Main Fitting size 0.50 4 2-49
201420 AXLE,REAR,TRAILING,B20D 6X4 1 3-109 DC150182 BEARING, Main Fitting size 0.75 4 2-49
173963 BACK PLATE, STEP, BOTTOM 18 7-61 DC100688 BEARING, Main Fitting size 1.00 5 2-49
186697 BACK, COVER, REAR, F/OSCIL 14 7-73 DC150178 BEARING, Main Standard 4 2-49
100731 BACKREST, TRAINER 11 7-33 220611 BEARING, NEEDLE THRUST 7 4-9
DC220737 BALL 12 2-5 ZF150093 BEARING, ROLLER 80 3-101
DC221803 BALL 12 2-5 ZF150094 BEARING, ROLLER 100 3-101
ZF210381 BALL /140 3-35 ZF150096 BEARING, ROLLER 82 3-101
ZF210397 BALL /290 3-37 ZF150097 BEARING, ROLLER 214 3-101
ZF210393 BALL, 5MM 110 3-31 ZF160518 BEARING, ROLLER 140 3-101
DC221802 BALL, D08,5 12 2-5 ZF200234 BEARING, ROLLER 220 3-101
DC100059 BALL, D1/4 "4 2-5 ZF200245 BEARING, ROLLER 114 3-101
DC220737 BALL, D1/4 "12 2-5 Z0630503015 BEARING, ROLLER 580 3-11
DC221804 BALL, D1/4 "13 2-5 ZF100086 BEARING, ROLLER 220 3-113
DC220543 BALL, Fastener Constant Throttle 3 2-11 ZF150048 BEARING, ROLLER 200 3-113
DC220735 BALL, Leak Oil Hole Plug 6 2-11 ZF160208 BEARING, ROLLER 80 3-113
DC220735 BALL, Leak Oil Hole Plug 6 2-11 ZF160233 BEARING, ROLLER 130 3-113
210696 BALL, STEEL 3 7-77 100211 BEARING, ROLLER 13 3-119
DC221825 BALL, To Plug Cooling Water Bore 7 2-11 224370 BEARING, ROLLER 67 3-67
176723 BANJO, HOUSING, DK FRONT 12 3-79 ZF100086 BEARING, ROLLER 220 3-81
176723 BANJO, HOUSING, DK FRONT 12 3-85 ZF150048 BEARING, ROLLER 200 3-81
176725 BANJO, HOUSING, DK MIDDLE 12 3-93 ZF160208 BEARING, ROLLER 80 3-81
176884 BANJO, HOUSING, DK MIDDLE 12 3-99 ZF160233 BEARING, ROLLER 130 3-81
150069 BANJO, HOUSING, REAR 9 3-109 ZF100086 BEARING, ROLLER 220 3-87
176886 BANJO, HOUSING, REAR 12 3-111 ZF150048 BEARING, ROLLER 200 3-87
178342 BAR, UNDERRUN 18 7-85 ZF160208 BEARING, ROLLER 80 3-87
207274 BARE PUSH ON TERMINAL 3 6-39 ZF160233 BEARING, ROLLER 130 3-87
181863 BARREL, CYL, LIFT 3 4-45 ZF100086 BEARING, ROLLER 220 3-95
161071 BARREL, STEER 5 4-31 ZF150048 BEARING, ROLLER 200 3-95
182572 BARREL, SUSP.STRUT 12 7-77 ZF160208 BEARING, ROLLER 80 3-95
100090 BASE ASSEMBLY 18 7-31 ZF160233 BEARING, ROLLER 130 3-95
281266 Basic Set 5 10-29 ZF210450 BEARING, ROLLER, 50X90X23 210 3-49
281270 Basic Set 9 10-29 ST20032 BEARING, ROLLER, NJ215 58 3-69
200653 BATTERY 36 6-23 140031 BEARING, SEALED, TIP CYL 7 4-45
290340 BEARING 1 7-31 224367 BEARING, SPHERICAL ROLLER 65 3-65
280173 Bearing resistance tool 5 10-27 120308 BEARING, TAPER ROLLER 10 3-109
ZF140099 BEARING, AXIAL ROLLER 360 3-45 203686 BEARING, TAPER ROLLER 20 3-119
ZF210427 BEARING, BALL 50 3-45 ZF160411 BEARING, TAPER ROLLER 300 3-27
ZF160468 BEARING, BALL 240 3-49 223237 BEARING, TAPERED ROLLER 21 4-27
DC150168 BEARING, Ball Drive End 5 2-15 223243 BEARING, TAPERED ROLLER 26 4-27
DC222017 BEARING, Ball Slip Ring Side 6 2-15 ZF210360 BEARING, TAPPER ROLLER 230 3-27
ZF100199 BEARING, BALL, 70X110X13FA 260 3-45 ZF100027 BEARING,BALL 400 3-7
ZF210444 BEARING, BALL, 70X110X13FA 350 3-45 206074 BELLOW, RUBBER 7 7-77
BEARING, Big End Fitting Size DC221954 BELT, V 2040 MM 29 2-53
DC150185 6 2-49
0.10 DC150126 BENDIX 3 2-27
BEARING, Big End Fitting Size ZF200175 BEVEL GEAR SET 10 3-81
DC150186 6 2-49
0.25 ZF200175 BEVEL GEAR SET 10 3-87
BEARING, BIG End Fitting Size ZF200175 BEVEL GEAR SET 10 3-95
DC150187 6 2-49
0.50 NSI BEVEL GEAR-TORQUE LIMITER 23 3-71
BEARING, Big End Fitting Size 218094 BIN LINER 1 7-83
DC150188 6 2-49
0.75 178669 BIN, B20D, MKII 7 7-79
BEARING, Big End Fitting Size 281686 BKT, ADAPTER LHS 12 10-19
DC221872 7 2-49
1.00 281687 BKT, ADAPTER RHS 13 10-19
DC150184 BEARING, Big End Standard 6 2-49 ZF210191 BKT, COMP, PIPE 10 3-3
140398 BEARING, CARB 39 4-15 176249 BKT, ELEC, F/CHASSIS 46 6-21
225270 BEARING, CYLINDER ROLLER 61 3-65 100082 BKT, MOUNT, LIGHT, REVERSE 18 6-17
224225 BEARING, D.G.BALL 60 3-69 176052 BKT, P-CLIP, AIR-CON 20 7-43
140429 BEARING, D.G.BALL 20 3-91 174576 BKT, RAD/CAC, LHS BOT 50 2-75
224226 BEARING, DEEP GROOVE BALL 59 3-69 174575 BKT, RAD/CAC, LHS TOP 51 2-75
224249 BEARING, FOUR POINT 62 3-69 173733 BKT, RAD/CAC, RHS BOT 53 2-75
DC150179 BEARING, Main Fitting size 0.10 4 2-49 120679 BKT, RECEIVER DRIER 31 7-47

B20D 6X4 & 6X6 SUPERTRUCK


12-3
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
121451 BKT, Squigly, Fuel Hose 9 2-67 100080 BOLT, HEXHD 76 2-73
206453 BKT, STRAP, DOOR 8 7-9 100655 BOLT, HEXHD 12 3-3
176779 BKT,BIN TIP SWITCH,SMALL 30 6-27 100532 BOLT, HEXHD 7 3-59
NSI BLADE, WIPER, 600MM 3 6-13 210016 BOLT, HEXHD 13 3-59
210896 BLADE, WIPER, 600MM, DOGA 3 6-15 224428 BOLT, HEXHD 1 3-61
100872 BLANK, MIRROR SWITCH 32 7-25 223219 BOLT, HEXHD 71 3-69
NSI BLANKING PLUG 9 3-71 100598 BOLT, HEXHD 28 3-91
100386 BLEEDER VALVE 4 3-117 320166 BOLT, HEXHD A 3-91
201666 BLOCK ,LOCATE, MIRROR 2 7-17 100070 BOLT, HEXHD 30 4-11
220765 BLOCK VALVE 44 7-39 100141 BOLT, HEXHD 29 4-11
150082 BLOCK, GREASE NIPPLE BANK 19 3-91 100532 BOLT, HEXHD 24 4-11
207881 BLOCK, LOCATE, MIRROR 14 7-19 100653 BOLT, HEXHD 69 4-15
NSI BLOWER ASSY, 24V 16 7-39 100062 BOLT, HEXHD 43 4-3
281685 BLOWER, HOT AIR 11 10-19 243391 BOLT, HEXHD 1 4-33
NSI BODY, PRE-CLEANER 17 2-61 100731 BOLT, HEXHD 73 6-5
NSI BODY, Valve 3 5-13 100370 BOLT, HEXHD 3 7-13
200871 BODY,AIR CLEANER 8 2-63 100359 BOLT, HEXHD 18 7-17
100063 BOLT 77 2-73 100730 BOLT, HEXHD 17 7-17
100061 BOLT 78 2-75 100370 BOLT, HEXHD 79 7-19
140471 BOLT 15 3-119 100730 BOLT, HEXHD 75 7-19
100124 BOLT 20 3-3 220635 bolt, hexhd 39 7-39
100548 BOLT 10 3-57 100083 BOLT, HEXHD 31 7-43
100786 BOLT 34 3-91 100887 BOLT, HEXHD 10 7-53
100653 BOLT 21 4-11 100090 BOLT, HEXHD 23 7-55
100089 BOLT 82 4-17 100111 BOLT, HEXHD 19 7-75
100731 BOLT 64 4-17 205428 BOLT, STEPPED 12 7-31
100063 BOLT 72 6-23 201509 BOLT, STRIKER 15 7-63
100061 BOLT 33 7-43 207365 BOLT, STRIKER, TRIMARK 25 7-29
100065 BOLT 35 7-47 207365 BOLT, STRIKER, TRIMARK 3 7-65
100198 BOLT 30 7-51 207366 BOLT, STRIKER,TRIMARK 4 7-11
100061 BOLT 30 7-63 100062 BOLT, WING 12 7-23
100089 BOLT 28 7-63 121350 BOLT,HEXHD 42 4-5
100063 BOLT 20 7-65 100654 BOLT,HEXHD 69 7-15
100080 BOLT 19 7-65 100063 BOLT,HEXHD 8.8,M10X120 49 6-27
100314 BOLT 38 7-73 221760 BONNET, KIT 2 7-55
100147 BOLT 23 7-79 224697 BOOT 12 3-117
100198 BOLT 35 7-85 DC120218 BOOT, 2-Pin Plug 17 2-25
DC140172 BOLT, Banjo 5 2-33 DC120220 BOOT, 2-Pin Plug 22 2-25
DC140149 BOLT, Banjo 9 2-43 100455 BOOT, CYL 10 4-45
BOLT, Banjo Fuel Pipe to Fuel Fil- 207647 BOOT, RUBBER, DOOR HANDLE 2 7-11
DC100143 11 2-37
ter 207646 BOOT, Rubber, Drain Valve 4 2-3
BOLT, Banjo Fuel Pipe to Solenoid 207098 BOOT, RUBBER, DRAIN VALVE 27 2-71
DC140189 12 2-37
Valve 206787 BOOT, RUBBER, DRAIN VALVE 23 4-33
BOLT, Banjo Oil Feed Pipe to Oil 207283 BOOT, RUBBER, DRAIN VALVE 22 4-35
DC140149 4 2-21
Filter Head 205429 BOOT, STEERING COLUMN 6 7-31
BOLT, Banjo Pipe to Solenoid 100945 BOS, STRAP, F/CHASSIS 15 7-51
DC140189 8 2-37
Valve BOSCH, 1 WAY, PLUG, SOCK-
DC221820 BOLT, COMBINATION 8 2-7 206730 34 6-35
ETS
224429 BOLT, EYE 76 3-63 BOSCH, 4 WAY, PLUG, SOCK-
207829 27 6-33
100676 BOLT, EYE 26 7-23 ETS
206464 BOLT, EYE 1 7-23 BOSCH, 8 WAY, PLUG, SOCK-
206722 25 6-33
140742 BOLT, EYE 26 7-5 ETS
121290 BOLT, HEX HD 7 3-77 122189 BOSS 31 4-39
121290 BOLT, HEX HD 12 3-77 122189 BOSS 34 4-41
162960 BOLT, HEX HD 20 3-77 100312 BOSS 8 7-33
290118 BOLT, HEX HD 17 3-77 101326 BOSS 9 7-53
290289 BOLT, HEX HD 4 3-77 100532 BOSS 13 7-75
100426 BOLT, Hex Head 14 3-117 100653 BOSS 15 7-79
224673 BOLT, Hex Head 5 3-117 161028 BOSS, ORBITAL 23 4-3
176327 BOLT, HEX HEAD 20 7-31 176408 BOSS, STEER SPACER 31 4-15
100827 BOLT, Hexhd 13 2-3 150044 BOSS, STEPPED, CARB 36 4-15
100091 BOLT, HEXHD 20 2-65 220535 BOWL, PRE-CLEANER 15 2-61

B20D 6X4 & 6X6 SUPERTRUCK


12-4
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224667 BOWL, See-thru 4 2-69 224240 BUSH, MB 8530 DU 53 3-69
173969 BOX, BATTERY 19 7-63 200036 BUSH, OSCILL.JOINT 9 3-91
173969 BOX, UTILITY, ROAD LEGAL 12 7-65 281328 BUSH,TAPER F'SEAL FITTING 9 10-3
186748 BRACE, UNDERRUN 11 7-85 DC100682 BUSHING 16 2-13
281705 BRACKET 31 10-23 DC140178 BUSHING 36 2-5
281717 Bracket 43 10-25 DC140178 BUSHING 15 2-9
DC100597 BRACKET 18 2-15 DC221931 BUSHING, Bendix 6 2-27
DC100621 BRACKET 6 2-17 BUSHING, CAMSHAFT BEAR-
DC150175 7 2-5
DC100385 BRACKET 15 2-23 INGS
NSI BRACKET 21 7-23 BUSHING, CAMSHAFT BEAR-
DC220543 8 2-5
226021 bracket mtg, fresh air actuator 12 7-39 INGS
BRACKET, ANTENNA, 2WAY DC221933 BUSHING, Commutator End 9 2-27
207638 2 6-17
RADIO DC221930 BUSHING, Drive End 4 2-27
BRACKET, Charge Air Pipe at BUSHING, Pin from Heater Plug to
DC100390 17 2-39 DC100603 23 2-25
Water Pump Ground
DC100681 BRACKET, Clamping 35 2-11 DC221731 BUSHING, Pin, 2-Pin Plug 21 2-25
290340 BRACKET, FIRE EXTINGUISHER 1 7-33 206306 BUZZER, DUAL 36 6-5
BRACKET, FIRE EXTIN- ZF210364 CABLE CONNECT 410 3-29
100312 17 7-23
GUISHER, CAB 207496 CABLE TIE 1 2-63
100835 BRACKET, FLASHING BEACON 71 6-7 176428 CABLE TIE 42 6-21
101354 BRACKET, for Start/stop Switch 11 2-25 200204 CABLE TIE 37 6-23
DC100659 BRACKET, OIL DIPSTICK 18 2-7 186163 CABLE TIE 51 6-5
DC221860 BRACKET, Rocker Arm Central 19 2-13 207867 CABLE TIE 37 7-37
DC221859 BRACKET, Rocker Arm Front 19 2-13 217595 CABLE TIE 7 7-43
DC221861 BRACKET, Rocker Arm Rear 20 2-13 910264 CABLE TIE 1 7-45
DC100545 BRACKET, Solenoid Valve 3 2-37 178171 CABLE TIE, 365 X 7.8MM 39 6-25
DC100287 BRACKET, SPEED SENSOR 12 2-9 200370 CABLE TIE, 365 X 7.8MM 24 6-27
DC221934 BRACKET, with Carbon Brushes 10 2-27 206945 CABLE, BATTERY 29 6-23
224415 BREATHER, RESERVOIR 1 3-59 207039 CABLE, BATTERY 27 6-23
DC221849 BRIDGE, Valve 26 2-11 207062 CABLE, BATTERY 26 6-23
175041 BRKT,RUBBER CLAMP MTG 21 7-43 207064 CABLE, BATTERY 25 6-23
BULB, 24V 70W H3 PK22S (PIG- 207066 CABLE, BATTERY 24 6-23
206703 4 6-29
TAIL) 218558 CABLE, EARTH 8 6-23
BULB, 24V 75/70W H4 P43T DC221734 CABLE, Electric-Engine 7 2-25
200200 12 6-29
HDLT ZF160386 CAGE, NEEDLE 240 3-23
204710 BULB, 24V. 2W 13 6-29 ZF210249 CAGE, NEEDLE 60 3-23
BULB, Heavy Duty 24V/22W/ ZF210251 CAGE, NEEDLE 74 3-23
206719 1 6-29
BA15S ZF210262 CAGE, NEEDLE /130 3-23
207908 BULB, WEDGE, 24V/2.1W 1 7-41 ZF210263 CAGE, NEEDLE /140 3-23
BULB,24V,5W,FESTOON,36MM
200779 22 6-27 ZF210272 CAGE, NEEDLE /130 3-23
LONG ZF210273 CAGE, NEEDLE /140 3-23
100197 BULKHEAD 11 3-109 ZF210221 CAGE, NEEDLE 690 3-9
120148 BULKHEAD 19 3-111 ZF210439 CAGE, NEEDLE, 65X90X3FA 240 3-45
120148 BULKHEAD 17 3-79 ZF210352 CAGE, ROLLER /140 3-27
120148 BULKHEAD 17 3-93 222242 CALIPER BODY 42 3-71
120148 BULKHEAD 21 3-99 201926 CALIPER, CARLISLE 15 3-109
120596 BULKHEAD 57 4-17 261889 CALIPER, CARLISLE 3 3-111
120148 BULKHEAD 38 4-39 NSI CALIPER, Carlisle 2 3-117
120148 BULKHEAD 44 4-41 261889 CALIPER, CARLISLE 3 3-79
120286 BULKHEAD 24 5-7 261889 CALIPER, CARLISLE 3 3-85
120148 BULKHEAD, 4 TEE (WITH NUT) 17 3-85 261889 CALIPER, CARLISLE 3 3-93
ZF210239 BUSH 410 3-21 261889 CALIPER, CARLISLE 3 3-99
ZF140094 BUSH /150 3-35 DC221884 CAMSHAFT 2 2-29
ZF140094 BUSH /310 3-37 DC140145 CAP 16 2-7
ZF210397 BUSH /300 3-37 221588 CAP SCREW 20 5-5
ZF140102 BUSH 4 3-51 DC221910 CAP, Bearing 4 2-41
ZF100157 BUSH 120 3-7 176737 CAP, DIESEL FILLER 3 7-67
ZF210214 BUSH 500 3-9 ZF210470 CAP, DUST 450 3-103
122098 BUSH 15 4-11 290342 CAP, DUST 14 3-77
ZF160399 BUSH, 45.00 250 3-27 290665 CAP, DUST 9 3-77
ZF160539 BUSH, BEARING 318 3-103 201412 CAP, FILLER, HYDRAULIC 27 4-33
161016 BUSH, BIN PIVOT 14 7-79 DC220029 CAP, OIL Filling 4 2-47

B20D 6X4 & 6X6 SUPERTRUCK


12-5
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC220314 CAP, Power Steering Pump 11 2-43 310015 CAPSCREW, SOCHD 1 3-99
DC220407 CAP, RUBBER 20 2-7 101021 CAPSCREW, SOCHD 63 4-15
203588 CAP, Rubber to Plug Pipe Socket 25 2-53 101048 CAPSCREW, SOCHD 61 4-15
ZF100077 CAP, Seal 20 3-107 100747 CAPSCREW, SOCHD 63 4-17
ZF100156 CAP, SEALING 160 3-5 100847 CAPSCREW, SOCHD 62 4-17
ZF210192 CAP, SEALING 110 3-5 100848 CAPSCREW, SOCHD 61 4-17
ZF100077 CAP, SEALING 20 3-83 223244 CAPSCREW, SOCHD 6 4-27
ZF100077 CAP, SEALING 20 3-89 210862 CAPSCREW, SOCHD 1 4-35
ZF100077 CAP, SEALING 20 3-97 100424 CAPSCREW, SOCHD 45 4-39
NSI CAP, SEALING 13 6-13 100424 CAPSCREW, SOCHD 51 4-43
218580 CAP, STEEL, RADIATOR 15PSI 2 2-71 206286 CAPSCREW, SOCHD 14 4-45
205427 CAP, STEERING WHEEL 11 7-31 210546 CAPSCREW, SOCHD 1 5-3
210695 CAP, VALVE CYL SUSPSTRUT 4 7-77 100193 CAPSCREW, SOCHD 67 6-21
161641 CAPSCREW 29 3-109 100733 CAPSCREW, SOCHD 57 6-21
201926 CAPSCREW 27 3-119 101216 CAPSCREW, SOCHD 52 6-21
224194 CAPSCREW 72 3-69 101309 CAPSCREW, SOCHD 66 6-5
100569 CAPSCREW 29 3-91 100777 CAPSCREW, SOCHD 11 7-53
178327 CAPSCREW 21 3-93 100893 CAPSCREW, SOCHD 26 7-77
100178 CAPSCREW 81 4-19 101216 CAPSCREW,SOCHD 12.9,M5X30 52 6-25
100091 CAPSCREW 58 4-35 223719 CAPSCREWS-COVER PLATE 17 3-71
100762 CAPSCREW 72 6-5 140340 CARRIER, BRG-TRAIL AXLE 19 3-109
100615 CAPSCREW 74 6-7 ZF140082 CARRIER, CLUTCH 80 3-25
100832 CAPSCREW 9 7-27 ZF210253 CARRIER, DISC /110 3-23
207266 CAPSCREW 10 7-27 ZF210260 CARRIER, PLANET /120 3-23
100089 CAPSCREW 19 7-69 ZF210269 CARRIER, PLANET /120 3-23
100123 CAPSCREW 18 7-69 224251 CARRIER, PLANET 21 3-69
100370 CAPSCREW 16 7-69 203683 CARRIER, RING GEAR 25 3-119
100461 CAPSCREW 15 7-69 140340 CARRIER, SEAL 18 3-99
100424 CAPSCREW 15 7-75 ZF210357 CASE, NEEDLE /230 3-27
230322 CAPSCREW A 7-75 226050 Casing assy 2 7-39
100424 CAPSCREW 19 7-79 280401 Cassette seal installer 8 10-27
100532 CAPSCREW 17 7-79 CATCH, LH, DOOR SLIDING
218331 1 7-9
262448 CAPSCREW 1 7-81 WINDOW
100615 CAPSCREW, BUT 3 7-25 CATCH, LH, DOOR SLIDING
221628 25 7-9
206450 CAPSCREW, BUT 16 7-25 WINDOW
207985 CAPSCREW, BUT 5 7-25 CATCH, RH, DOOR SLIDING
221627 24 7-9
100615 CAPSCREW, BUT 6 7-29 WINDOW
100832 CAPSCREW, BUT 13 7-29 CATCH, RH, DOOR SLIDING
221667 25 7-9
100310 CAPSCREW, BUT, SOCHD 78 6-9 WINDOW
100615 CAPSCREW, BUT, SOCHD 9 7-23 CATCH,CAB SLIDING WINDOW
206414 1 7-7
100615 CAPSCREW, BUT, SOCHD 11 7-9 D#
206415 CAPSCREW, CSK, SOCHD 5 7-13 100080 CDREW, HEXHD 34 7-47
100835 CAPSCREW, CSK, SOCHD 10 7-9 261893 CHAIN 2 7-71
161086 CAPSCREW, CSK, SOCHD 14 7-9 262788 CHAIN TIE, AXLE 5 7-75
206415 CAPSCREW, CSK, SOCHD 6 7-9 280329 Chain wrench 2 10-35
161082 CAPSCREW, SOC HD 7 7-33 191035 CHANGE OVER RELAY 24V 50 6-7
100836 CAPSCREW, SOC HEAD 13 7-25 182371 CHANNEL, STRAP SUPPORT 3 7-51
176311 CAPSCREW, SOC HEAD 14 7-29 224937 CHASSIS 15 7-35
100757 CAPSCREW, SOCHD 62 2-71 177224 CHASSIS, REAR 10 7-71
161445 CAPSCREW, SOCHD 5 3-109 178141 CHASSIS, REAR 22 7-73
161788 CAPSCREW, SOCHD 12 3-109 178747 CHASSIS,FRONT 4 7-51
320129 CAPSCREW, SOCHD A 3-109 204374 CHEVRON BOARD 7 7-85
178327 CAPSCREW, SOCHD 23 3-111 201311 CIGARETTE LIGHTER 12V 48 6-7
310108 CAPSCREW, SOCHD 1 3-111 161446 CIRCLIP 30 3-119
100213 CAPSCREW, SOCHD 73 3-65 226658 CIRCLIP 32 7-31
224202 CAPSCREW, SOCHD 77 3-65 226659 CIRCLIP 33 7-31
224252 CAPSCREW, SOCHD 74 3-69 224367 CIRCLIP, EXTERNAL 65 3-69
310107 CAPSCREW, SOCHD 1 3-79 208072 CIRCLIP, EXTERNAL 3 7-55
310109 CAPSCREW, SOCHD 1 3-85 202621 CIRCLIP, INNER 16 3-109
310106 CAPSCREW, SOCHD 1 3-93 161445 CIRCLIP, INNER 28 3-119
100197 CAPSCREW, SOCHD 25 3-99 224370 CIRCLIP, INTERNAL 67 3-65
178327 CAPSCREW, SOCHD 26 3-99 224372 CIRCLIP, INTERNAL 66 3-69

B20D 6X4 & 6X6 SUPERTRUCK


12-6
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206075 CIRCLIP, INTERNAL 11 4-31 CLAMP, RUBBER, 5, MTG
207213 8 7-43
176727 CIRCLIP, REAR, AXLE 24 3-109 FRAME
160956 CIRCLIP, REAR, AXLE 5 3-119 CLAMP, RUBBER, 6, MTG
201419 17 7-43
224258 CIRCLIP, SHAFT 64 3-69 FRAME
NSI CIRCLIPS 27 3-71 207855 CLAMP, RUBBER,10 SIDE ENG 2 7-43
200865 CIRCUIT BREAKER 35 6-23 201212 CLAMP, SEAL 11 2-65
203830 CIRCUIT BREAKER 34 6-23 201737 CLAMP, SEALING 26 4-35
200871 CIRCUIT BREAKER 49 6-5 CLAMP, STACK-AIR INTAKE
201819 7 2-61
201374 CIRCUIT BREAKER 47 6-5 PIPE
201468 CIRCUIT BREAKER 46 6-5 CLAMP, Suction Pipe to Compres-
DC130205 6 2-43
201469 CIRCUIT BREAKER 45 6-5 sor
174559 CLAMP 34 4-17 206489 CLAMP, T-BOLT 5 2-61
190742 CLAMP 10 7-77 208520 CLAMP, T-BOLT 24 2-71
200050 CLAMP 9 7-77 208821 CLAMP, T-BOLT 23 2-71
206825 CLAMP, ALU, 2 BOLT 19 4-3 207287 CLAMP, T-BOLT 26 2-75
206979 CLAMP, ALU, 2 BOLT 13 7-43 208824 CLAMP, T-BOLT 21 2-75
207018 CLAMP, ALU, 2 BOLT 11 7-43 207967 CLAMP, T-BOLT 21 4-35
206826 CLAMP, ALU, 4 BOLT 18 4-3 208822 CLAMP, T-BOLT 19 4-35
207017 CLAMP, ALU, 4 BOLT 12 7-43 206454 CLAMP, WHEEL SPANNER 14 7-23
207043 CLAMP, ALU, 4 BOLT 10 7-43 206271 CLAMP,ALU,2 BOLT 6 3-57
170111 CLAMP, BATT, SHORT 49 6-23 CLAMP,Charge Air Pipe on Hous-
DC100366 20 2-39
CLAMP, Breather Pipe to Cylinder ing
DC222134 13 2-47 CLAMP,RUBBER,4,TRAN
Head Cover 207017 5 3-57
CLAMP, Charge Air Pipe to Turbo- HOSES
DC100390 13 2-39 174737 CLAMP,WASHER BOTTLE,CAB 48 6-21
charger
182484 CLAMP, EXHAUST 12 2-65 CLAMPING PIECE, Rocker Shaft
DC100685 24 2-13
206638 CLAMP, EXHAUST 2 2-65 to Head
187243 CLAMP, EXHAUST 90MM 46 2-75 281013 Clamping plate 11 10-15
226385 CLAMP, Fuel Filter 6 2-69 220211 CLEVIS 5 3-73
DC221823 CLAMP, GUIDE TUBE 14 2-7 221593 CLIP SPRING 12 5-5
101309 CLAMP, HOLDOWN 51 6-23 204169 CLIP, P-CLIP 25 4-35
120926 CLAMP, HOSE 5 10-39 DC221922 CLIP, Securing 1 2-23
100370 CLAMP, HOSE 11 2-61 121086 CLIP, Spring 14 5-13
182352 CLAMP, HOSE 47 2-71 206945 CLIP,SPRING,SHROUD-RAD 29 2-71
200033 CLAMP, HOSE 45 2-71 CLIPS, LARGE, WASHER SYS-
217619 1 6-13
200061 CLAMP, HOSE 44 2-71 TEM
200062 CLAMP, HOSE 43 2-71 224248 CLUTCH, INSERT 22 3-69
208825 CLAMP, HOSE 20 2-75 224418 CLUTCH, SLIDE 23 3-69
208993 CLAMP, HOSE 15 2-75 COIL, DIRECTIONAL CONTROL,
224363 14 4-21
200038 CLAMP, HOSE 20 4-39 24V
200038 CLAMP, HOSE 23 4-41 COIL, DIRECTIONAL CONTROL,
224406 15 4-21
206074 CLAMP, HOSE 15 4-45 24V
226001 clamp, hose 51 7-39 COIL, DIRECTIONAL CONTROL,
224363 14 4-23
176177 CLAMP, HOSE 29 7-47 24V
200050 CLAMP, HOSE 28 7-47 COIL, DIRECTIONAL CONTROL,
224406 15 4-23
24V
DC221816 CLAMP, HOSE COMPRESSOR 1 2-7
DC221840 COLLET, Valve 16 2-11
CLAMP, Hose Compressor Suc-
DC130202 8 2-39 100085 COLUMN, BASE 30 7-31
tion Pipe
203588 CLAMP, Hose to Breather Pipe 7 2-39 205422 COLUMN, STEERING 2 7-31
CLAMP, Molded Hose to Turbo- NSI COMPRESSION SPRING 20 3-71
203588 7 2-39 DC260118 COMPRESSOR, Less Coupling 2 2-59
charger
161017 CLAMP, OIL PIPE 30 4-39 COMPRESSOR, WABCO
DC221908 2 2-41
161017 CLAMP, OIL PIPE 33 4-41 352CCM
DC222116 CLAMP, Return Pipe to Crankcase 1 2-21 206829 CONDENSER, AIR-CON 14 7-43
207251 CLAMP, RUBBER 20 4-17 DC221967 CONDENSOR, Alternator 12 2-15
200050 CLAMP, RUBBER 22 4-41 204946 CONDUIT 11 7-21
DC221953 CLAMP, Rubber Cap 20-32MM 26 2-53 207454 CONDUIT 9 7-21
CLAMP, RUBBER, 15, UNDER 207662 CONDUIT 10 7-21
206480 20 4-3 207453 CONDUIT, 584MM 14 6-7
CAB
CLAMP, RUBBER, 2, BRAKE- 207450 CONDUIT, 670MM 15 6-7
200050 19 4-39 207454 CONDUIT, 670MM 13 6-7
BRTH
176406 CONE, STEER TOP 33 4-15

B20D 6X4 & 6X6 SUPERTRUCK


12-7
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
190228 CONICAL BEARING, RUBBER 4 7-75 CONNECTOR, 2-Way DEUT-
206340 5 6-29
100760 CONNECT 22 3-109 SCH, Male
120308 CONNECT 18 3-111 CONNECTOR, 6 WAY DEUTSCH,
206350 32 6-7
120308 CONNECT 16 3-79 MALE
120308 CONNECT 16 3-85 206731 CONNECTOR, 8 WAY 11 7-41
120308 CONNECT 16 3-93 DC120210 CONNECTOR, Fuel Line 7 2-33
120308 CONNECT 20 3-99 CONNECTOR,12WAY,DEUT-
218557 4 6-27
101048 CONNECT 60 4-15 SCH,M,BLNK
120238 CONNECT 58 4-19 CONNECTOR,4 WAY DEUT-
208905 8 6-27
120588 CONNECT 84 4-19 SCH,M,BLNK
122014 CONNECT 54 4-19 CONNECTOR,8WAY,DEUT-
217706 7 6-27
122018 CONNECT 52 4-19 SCH,M,BLNK>
122047 CONNECT 48 4-19 DC221960 CONSOLE 5 2-59
122071 CONNECT 45 4-19 CONSTANT TENSION BAND
226006 33 7-39
120238 CONNECT 45 4-35 CLAMP
122017 CONNECT 44 4-35 203681 COOLER, AIR, CHARGE, BEHR 39 2-75
122021 CONNECT 43 4-35 DC100366 COOLER, Fuel 3 2-25
122049 CONNECT 42 4-35 173956 COOLER,OIL,WATER,ZF 7 3-57
122091 CONNECT 41 4-35 207178 COPPER TUBE ASSY 21 7-39
120671 CONNECT 37 4-39 NSI COPPER WASHER 10 3-71
122149 CONNECT 33 4-39 NSI CORE 12 5-13
120671 CONNECT 43 4-41 281313 Counter hold wrench 3 10-13
122020 CONNECT 41 4-41 223261 COUNTER PISTON 14 4-27
122028 CONNECT 39 4-41 NSI COUNTERSUNK BOLT 7 3-71
122149 CONNECT 36 4-41 DC221848 COVER 25 2-11
120781 CONNECT, Spec 14 2-67 DC221915 COVER 2 2-45
122020 CONNECT, SPEC 35 4-39 ZF210466 COVER 336 3-103
122049 CONNECT, SPEC 38 4-41 ZF140092 COVER 420 3-29
ZF100190 CONNECTING PART 50 3-53 ZF100194 COVER 680 3-43
101324 CONNECTOR 12 2-3 DC100091 COVER 580 3-5
DC130211 CONNECTOR 9 2-53 207920 COVER, A PILLAR, LHS 4 7-27
120804 CONNECTOR 12 2-67 207921 COVER, A PILLAR, RHS 2 7-27
207660 CONNECTOR 27 3-109 224250 COVER, ACTUATOR 28 3-69
100925 CONNECTOR 20 3-111 206458 COVER, B PILLAR, LHS 5 7-27
100925 CONNECTOR 18 3-79 207918 COVER, B PILLAR, RHS 3 7-27
100925 CONNECTOR 18 3-85 224919 COVER, BACK REST 3 7-35
100684 CONNECTOR 27 3-91 ZF100195 COVER, CIRCUIT 20 3-45
100925 CONNECTOR 18 3-93 224221 COVER, CLUTCH 37 3-69
100925 CONNECTOR 22 3-99 224927 COVER, CUSHION 10 7-35
120238 CONNECTOR 58 4-17 DC221865 COVER, Cylinder Head - Plastic 2 2-47
120671 CONNECTOR 56 4-17 218241 COVER, DUST, HEADLAMP 15 6-21
122069 CONNECTOR 46 4-17 COVER, DUST, SEALED BEAR-
207252 18 4-41
210327 CONNECTOR 1 4-19 ING
223665 CONNECTOR 1 4-23 176732 COVER, FUEL SENDER UNIT 4 7-67
101307 CONNECTOR 31 4-3 207020 COVER, HEAD LIGHTS, FRAME 28 6-21
101020 CONNECTOR 40 4-39 207427 COVER, HEAD LIGHTS, GRILL 20 6-17
120106 CONNECTOR 39 4-39 206465 COVER, HEADLIGHT, LHS 9 7-63
100619 CONNECTOR 48 4-41 206465 COVER, HEADLIGHT, RHS 6 7-65
120106 CONNECTOR 45 4-41 320167 COVER, Housing A 3-107
100548 CONNECTOR 35 4-5 207676 COVER, HUB 18 3-119
122028 CONNECTOR 28 4-5 178327 COVER, HUB TRAILING AXLE 30 3-109
241206 CONNECTOR 2 5-15 DC221892 COVER, Injection Pump 10 2-31
120631 CONNECTOR 7 5-5 DC221946 COVER, Oil Cooler 12 2-19
100706 CONNECTOR 26 5-7 DC221578 COVER, Oil Filter 3 2-19
120313 CONNECTOR 23 5-7 ZF100176 COVER, OUTPUT 14 3-27
120818 CONNECTOR 20 5-7 160723 COVER, PLT-SEAL OSC. T/D 18 3-91
100590 CONNECTOR 12 5-9 COVER, PLUG, COLUMN
206947 26 6-5
120399 CONNECTOR 10 5-9 SWITCH
200653 CONNECTOR 36 6-21 NSI COVER, PRE-CLEANER 16 2-61
208580 CONNECTOR 4 6-37 DC140188 COVER, Pre-Filter 5 2-35
218950 CONNECTOR 5 6-37 186695 COVER, REAR, LHS, F/OSCIL 16 7-73
200215 CONNECTOR, 2 WAY 12 7-41 186696 COVER, REAR, RHS, F/OSCIL 15 7-73

B20D 6X4 & 6X6 SUPERTRUCK


12-8
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210451 COVER, SHEET 220 3-49 207380 DECAL, BIN SUPPORT 6 7-87
176340 COVER, SPEAKER 16 7-23 207410 DECAL, BIN TIP 36 7-87
DC140183 COVER, TIMING 2 2-9 208073 DECAL, CAB SUPPORT 45 7-87
186698 COVER, TOP, F/OSCIL 13 7-73 207385 DECAL, CAB TILT 9 7-87
DC100369 COVER, Twin Thermostat Housing 19 2-53 207995 DECAL, CAB, L/PUMP LEVER 43 7-87
NSI COVER, Valve 4 5-13 207191 DECAL, COMPRESSED AIR 24 7-87
COVER,DUST,SEALED BEAR- 207350 DECAL, COMPRESSED AIR 4 7-87
207252 15 4-39
ING DECAL, CONSPICUITY SHEET-
218033 52 7-89
220723 COVER,FRG15 AIR CLEANER 3 2-63 ING
COVER,FUEL SENDER 218756 DECAL, DEERE, LIFT/TIEDOWN 33 7-87
176398 44 6-25
UNIT,B20D DECAL, DEERE, OVERHEAD
207192 25 7-87
206436 COWLING, RADIATOR, 704 FAN 32 2-71 POWERLINE
100312 COWLING, SPLIT 17 7-29 DECAL, DEERE, SEATBELT,
207205 26 7-87
226040 CRADLE, SHELL 24 4-27 WARNING
CRANKCASE, LESS CYLINDER 207412 DECAL, EMERGENCY EXIT 38 7-87
DC221799 2 2-5
LINERS 207408 DECAL, FUSE & RELAY LAYOUT 34 7-87
DC221909 CRANKSHAFT 3 2-41 207411 DECAL, GREASE, 500HRS 37 7-87
CRANKSHAFT, with Main / Big 208255 DECAL, GREASE, 500HRS 46 7-87
DC100687 2 2-49
End Bearings DECAL, GREASE, 500HRS, BIN
207381 7 7-87
CROSS & ROLLER, LUBE-FOR- PIVOT
100129 6 3-77
LIFE 207290 DECAL, GREASE, OSCIL/R-BRG 32 7-87
CROSS & ROLLER, LUBE-FOR- 207306 DECAL, HYDRAULIC LEVEL 17 7-87
100129 16 3-77
LIFE 207330 DECAL, HYDRAULIC PRESSURE 23 7-87
CROSS & ROLLER, LUBE-FOR- DECAL, HYDRAULIC TEST
100129 19 3-77 208046 44 7-87
LIFE POINTS
CROSS & ROLLER, LUBE-FOR- 217827 DECAL, IGNITION KEY, SWITCH 56 7-89
100720 3 3-77
LIFE DECAL, INFO CLUSTER, B20D,
208352 51 7-89
CROSS & ROLLER, LUBE-FOR- 6X6
100720 11 3-77
LIFE DECAL, INFO, CLUSTER, B20D,
208258 49 7-89
173638 CUP, BONNET CATCH 9 7-57 6X4
224292 CUSHION ASSEMBLY 16 7-35 207311 DECAL, LIFTING EYE 20 7-87
210016 CYL, D70, D100, 1825, LHS 13 4-39 217463 DECAL, MAIN CB BOX 55 7-89
230182 CYL, D70, D100, 1825, RHS 12 4-39 207414 DECAL, PARK BRAKE 39 7-87
230200 CYL, D70, LHS 1 4-45 207339 DECAL, PARK BRAKE WARNING 14 7-87
181862 CYL, D70, RHS 2 4-45 DECAL, PARK BRAKE, APPLICA-
207304 30 7-87
230323 CYL, SUSP STRUT, LHS, ASSY A 7-77 TION
230241 CYL, SUSP STRUT, LHS, PROD B 7-77 207340 DECAL, PASSENGER SEAT 15 7-87
230240 CYL, SUSP STRUT, RHS, ASSY B 7-77 176114 DECAL, PDI/QUALITY 2 7-87
290416 CYL, SUSP STRUT, RHS, PROD 1 7-77 DECAL, RADIATOR FAN WARN-
207336 11 7-87
206364 CYL, SUSP. STRUT, LHS 4 7-53 ING
230240 CYL, SUSP. STRUT, RHS 3 7-53 207382 DECAL, REFRIGERANT 8 7-87
210920 CYLINDER 3 4-11 207823 DECAL, RETARDER, LEVER 41 7-87
207788 CYLINDER 19 4-15 DECAL, ROPS, FOPS, SMALL
207471 40 7-87
206074 CYLINDER 1 4-31 BELL
210751 CYLINDER 15 4-41 DECAL, SHIFT INHIB./PARK
207331 10 7-87
230182 CYLINDER 14 4-41 BRAKE
DC100112 CYLINDER, Exhaust Brake 17 2-23 DECAL, SPEED DOWN SLOPE,
208256 47 7-89
DC100691 DAMPER, Vibration 8 2-49 20T, 6X4
NSI DAMPING RING 21 3-71 DECAL, SPEED DOWN SLOPE,
206628 7-89
DC CONVERTOR MOD B20D, 6X6
226002 49 7-39 207351 DECAL, SPRING PRESSURE 5 7-87
ASSY,24V/12V
203409 DECAL, 12V POWER POINT 1 7-89 207409 DECAL, STARTER MOTOR 35 7-87
DECAL, AIRCON, FLITER, DECAL, SUSPENSION CYLIN-
218622 53 7-89 218858 1 7-77
CLEAN DER
207337 DECAL, ARTICULATION CRUSH 12 7-87 DECAL, SUSPENSION CYLIN-
207348 16 7-87
DECAL, B&W BELL LOGO, FR DER
207329 22 7-87 207291 DECAL, TIE DOWN POINT 31 7-87
BONNET
208327 DECAL, B&W, B20D, ADT 50 7-89 DECAL, TORQUE BINPROP
208732 27 7-87
DECAL, B&W, B20D, BOLT
207277 29 7-87 208257 DECAL, TYRE PRESSURE, 20T 48 7-89
SUPERTRUCK
207897 DECAL, BELL LOGO, BIN 42 7-87 207338 DECAL, VISIBILITY WARNING 13 7-87
207312 DECAL, BELL LOGO, CAB DOOR 21 7-87 DECAL, WARNING EATHER,
207307 18 7-87
START

B20D 6X4 & 6X6 SUPERTRUCK


12-9
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207310 DECAL, WARNING READ OMM 19 7-87 281684 DRIFTER 10 10-19
DECAL, WARNING, OVER- 281688 DRIFTER 14 10-21
217578 57 7-89
SPEEDING, SML 281694 DRIFTER 20 10-21
217451 DECAL,BATTERY DISCONNECT 54 7-89 281696 DRIFTER 22 10-21
DECAL,CONSPICUITY SHEET- 281271 Driver, Seal 7 10-29
206071 4 7-79
ING DT DEUTSCH, 12 WAY, PLUG,
206704 21 6-33
DEFLECTOR, AIR, BATTERY SOCKETS
207206 5 7-63
BOX DT DEUTSCH, 2 WAY, PLUG,
207498 22 6-33
DELPHI PACKARD, 10 WAY, SOCKETS
206707 14 6-31
PLUG, SOCKET DT DEUTSCH, 3 WAY, PLUG,
207503 18 6-33
DELPHI PACKARD, 30 WAY, SOCKETS
207481 7 6-31
PLUG, SOCKET DT DEUTSCH, 4 WAY, PLUG,
206706 15 6-31
DELPHI PACKARD, 30 WAY, SOCKETS
207482 8 6-31
PLUG, SOCKET DT DEUTSCH, 4 WAY, RECEP-
207478 16 6-31
DELPHI PACKARD, 30 WAY, TACLE, PINS
207502 9 6-31
PLUG, SOCKET DT DEUTSCH, 6 WAY, PLUG,
207274 20 6-33
DELPHI PACKARD, 6 WAY, SOCKETS
206690 17 6-33
PLUG, SOCK. DT DEUTSCH, 6 WAY, RECEP-
206712 30 6-33
DELPHI PACKARD, 6 WAY, TACLE, PINS
206724 24 6-33
PLUG, SOCK. DT DEUTSCH, 8 WAY, PLUG,
201529 31 6-33
281692 DEVICE, ADJUSTING 18 10-21 SOCKETS
281706 DEVICE, CLAMPING 32 10-23 ZF200182 DUST, PROTECTOR 500 3-113
281709 DEVICE, HOLDING 35 10-23 NSI ECCENTRIC BEARING ASSY 4 3-71
281710 Device, Holding 36 10-25 223646 ECCENTRIC SHAFT 44 3-71
281683 DEVICE, LIFTING 9 10-19 207440 E-CLIP, DIN6799 Z 11 6-27
281697 DEVICE, LIFTING 23 10-21 200466 ELBOW 9 2-61
281711 Device, Lifting 37 10-25 120785 ELBOW 13 2-67
DC220031 DIAPHRAGM 3 2-47 120148 ELBOW 26 3-91
250159 DIAPHRAGM 3 3-3 101993 ELBOW 17 4-11
221437 DIAPHRAGM 6 3-73 122032 ELBOW 16 4-11
NSI DIAPHRAM 6 5-13 122018 ELBOW 52 4-17
290314 DIFF 2 3-111 122032 ELBOW 49 4-17
290314 DIFF 2 3-79 122156 ELBOW 43 4-17
290314 DIFF 2 3-85 121092 ELBOW 55 4-19
290314 DIFF 2 3-93 122021 ELBOW 51 4-19
290314 DIFF 2 3-99 122028 ELBOW 50 4-19
ZF200302 DIFF ASSEMBLY 20 3-81 122049 ELBOW 47 4-19
ZF200302 DIFF ASSEMBLY 20 3-87 122017 ELBOW 30 4-3
ZF200302 DIFF ASSEMBLY 20 3-95 122136 ELBOW 39 4-35
ZF200185 DIFF AXLE 80 3-107 122015 ELBOW 36 4-39
ZF200185 DIFF AXLE 80 3-83 122015 ELBOW 42 4-41
ZF200185 DIFF AXLE 80 3-89 122021 ELBOW 40 4-41
ZF200185 DIFF AXLE 80 3-97 100354 ELBOW 47 4-5
ZF200302 DIFFERENTIAL ASSEMBLY 20 3-113 122021 ELBOW 29 4-5
310066 DIFFERENTIAL HEAD 1 3-101 122049 ELBOW 26 4-5
ZF200233 DIFFERENTIAL HEAD 20 3-101 120680 ELBOW 22 5-7
206945 DIODE, 3A, SPADE TERMINAL 27 6-7 120804 ELBOW 21 5-7
DC221152 DIPSTICK, OIL 15 2-7 121024 ELBOW 18 5-7
ZF210421 DIPSTICK, OIL 500 3-41 DC221927 ELECTRONICS, KSA 13 2-25
ZF210305 DISC 270 3-25 ELECTRONICS, KSA FLAME
218013 7 6-5
ZF210308 DISC 430 3-25 START
223235 DISC 22 4-27 210862 ELEMENT, FILTER 15 4-33
ZF210254 DISC CARRIER /120 3-23 220738 ELEMENT, FILTER 3 4-37
100268 DISC, BRAKE 6 3-109 224670 ELEMENT, Fuel Filter 3 2-69
201650 DISC, BRAKE 29 3-119 DC221900 ELEMENT, Fuel Filter Kit 10 2-35
186299 DISC, Park Brake 3 3-75 DC221901 ELEMENT, Fuel Pre-Filter Kit 11 2-35
100092 DOOR, HAVC, RHS 2 7-13 DC221945 ELEMENT, Oil Cooler 11 2-19
217590 DOOR, MAIN, YELLOW 2 7-9 DC221940 ELEMENT, Oil Filter 4 2-19
186585 DOOR, UTILITY BOX 11 7-65 280016 ELEMENT,FILTER,HYDRAULIC 8-3
223246 DOWEL PIN 10 4-27 206616 ELEMENT,FUEL FILTER 8 8-3
226010 drain tube assy 32 7-39 206616 ELEMENT,FUEL FILTER 8 8-3
281702 DRIFT ASSY 28 10-23 206616 ELEMENT,FUEL FILTER 8 8-3

B20D 6X4 & 6X6 SUPERTRUCK


12-10
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ELEMENT,FUEL FILTER FOR 221595 FITTING, TUBE 4 5-5
DC221529 3 8-3
206615 281272 Fixture, Adjustable 6 10-29
ELEMENT,FUEL FILTER FOR 281693 FIXTURE, HOLDING 19 10-21
DC221529 3 8-3
206615 224190 FLANGE 31 3-65
ELEMENT,FUEL FILTER FOR 224190 FLANGE 31 3-69
DC221529 3 8-3
206615 224203 FLANGE 30 3-69
NSI ELEMENT,HEATING,AIR DRYER 22 5-9 190957 FLANGE 7 3-91
ELEMENT,INNER,FRG15 A/ 201194 FLANGE 8 3-91
220724 6 2-63
CLEANER 100952 FLANGE 59 4-17
360167 ELEMENT,OIL FILTER OM906LA 8-3 100731 FLANGE 47 4-35
DC221899 ELEMENT,OIL FILTER OM906LA 2 8-3 120222 FLANGE 46 4-35
DC221899 ELEMENT,OIL FILTER OM906LA 2 8-3 281268 Flange hold tool 1 10-27
DC221899 ELEMENT,OIL FILTER OM906LA 2 8-3 ZF100233 FLANGE, BEARING 340 3-103
ELEMENT,OUTER,FRG15 A/ ZF100204 FLANGE, BEARING 550 3-49
220747 5 2-63
CLEANER 100530 FLANGE, HALF 69 4-19
ELEMENT:FILTER 29MICRON ZF200101 FLANGE, INPUT 428 3-113
220949 5 8-3
GUD ZF200101 FLANGE, INPUT 428 3-81
ELEMENT:FILTER 29MICRON ZF200101 FLANGE, INPUT 428 3-87
220949 5 8-3
GUD ZF200101 FLANGE, INPUT 428 3-95
ELEMENT:FILTER 29MICRON ZF200168 FLANGE, INPUT COMPLETE 464 3-103
360168 8-3
GUD ZF100204 FLANGE, INTERIM 6 3-51
E-MODULE, ADM, DEFAULT ZF210210 FLANGE, OIL FEED 320 3-7
203830 41 6-5
PROGRAM ZF100179 FLANGE, OUTPUT 310 3-27
208158 E-MODULE, BAT BALANCER 11 6-5 226055 flapper, defrost / dash 7 7-39
217551 E-MODULE, CCU 9 6-5 226054 flapper, floor 6 7-39
218012 E-MODULE, MDU 8 6-5 226056 flapper, fresh air 8 7-39
207053 E-MODULE, TCU 23 6-9 207477 FLUSH, SOCKETS 6 6-43
NSI END COVER PLUG 26 3-71 DC221874 FLYWHEEL, with Ring Gear 10 2-49
207967 ENGINE, MB OM906LA TIER2 3 2-3 FOLLOWER, CAM Inlet and
226019 EVAPORATOR COIL 14 7-39 DC221887 5 2-29
Exhaust Valves
204035 EXHAUST, FRONT SECTION 10 2-65 224244 FORK 24 3-69
206637 EXHAUST, H/SHIELD COVER 3 2-65 100370 FRAME, GRILL 10 7-59
206636 EXHAUST, H/SHIELD FIXED 4 2-65 202423 FRAME, SWITCH, 1 POS, SWF 9 6-11
206298 EXHAUST, H/SHIELD FRONT 6 2-65 207446 FRAME, SWITCHES, 3 POS 11 6-11
218292 EXHAUST, H/SHIELD MID 5 2-65 130020 FTG, HOSE ADPT, 1/4” BSP 6 10-39
206294 EXHAUST, MID SECTION 9 2-65 176737 FUEL SENDER COVER SPACER 41 6-25
206296 EXHAUST, MUFFLER 8 2-65 178171 FUEL SENDER COVER SPACER 10 7-67
206297 EXHAUST, STACK PIPE 7 2-65 178170 FUEL SENDER TUBE SPACER 40 6-25
281691 EXTRACTOR 17 10-21 261891 FUEL SENDER TUBE SPACER 1 7-67
281713 Extractor 39 10-25 140744 FUNNEL, FILTER 4 4-37
206708 EYE TERMINAL, 21MM 29 6-33 206349 FUSE, 10AMP, BLADE TYPE 33 6-7
281689 EYE, LIFTING 15 10-21 207027 FUSE, 15AMP, BLADE TYPE 25 6-7
DC100597 EYE, Lifting Rear 6 2-57 203264 FUSE, 5AMP, BLADE TYPE 42 6-7
DC221390 FAN 2 2-55 201873 Gas level tool 1 10-31
DC150157 FAN, Alternator Pulley 4 2-15 DC100629 GASKET 12 2-43
207004 FILLER, NECK SURGE TANK 28 2-71 DC100686 GASKET 9 2-47
FILTER ASSEMBLY, HYDRAULIC DC221866 GASKET 5 2-47
222389 2 4-37
TANK DC221868 GASKET 8 2-47
210561 FILTER, AIR DRIER 2 5-9 DC100671 GASKET 40 2-5
226349 FILTER, BRASS, 1/4 27 5-5 ZF210333 GASKET 20 3-19
210242 FILTER, BRASS, 1/8 28 5-5 ZF100177 GASKET 60 3-27
DC221680 FILTER, Fuel Complete Unit 2 2-35 ZF210394 GASKET 128 3-31
DC221939 FILTER, Oil Complete Unit 2 2-19 ZF210401 GASKET 240 3-31
176793 FILTER, UNIT, Fuel-Water 8 2-67 ZF210378 GASKET /080 3-35
206616 FILTER, Unit, Fuel-water, 10MIC 2 2-69 ZF210385 GASKET /230 3-35
210561 FILTER:AIR DRYER 20 5-9 ZF210378 GASKET /240 3-37
220735 FILTER:AIR DRYER 6 8-3 ZF210385 GASKET /470 3-37
360169 FILTER:AIR DRYER 8-3 ZF100190 GASKET 520 3-43
DC100677 FITTING, GUIDE TUBE 13 2-7 ZF100203 GASKET 30 3-49
DC140182 FITTING, Heat Feed 23 2-53 ZF210194 GASKET 570 3-5
226348 FITTING, HOSE ADAPTOR 26 5-5 ZF140103 GASKET 12 3-53
140189 FITTING, TUBE 8 5-5 210905 GASKET 17 5-5

B20D 6X4 & 6X6 SUPERTRUCK


12-11
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221585 GASKET 16 5-5 DC150177 GEAR, Crankshaft 4 2-49
208085 GASKET 31 7-25 DC221871 GEAR, Crankshaft 3 2-49
218287 GASKET 1 7-29 DC221876 GEAR, Crankshaft 1 2-49
176756 GASKET 28 7-5 ZF100080 GEAR, Diff Bevel 100 3-107
221629 GASKET 10 7-7 ZF100080 GEAR, DIFF BEVEL 100 3-115
176423 GASKET 21 7-9 ZF100080 GEAR, DIFF BEVEL 100 3-83
NSI GASKET SEAL 11 3-71 ZF100080 GEAR, DIFF BEVEL 100 3-89
NSI GASKET SEAL-TOP COVER 13 3-71 ZF100080 GEAR, DIFF BEVEL 100 3-97
DC221729 GASKET, 2-Pin Plug 16 2-25 225254 GEAR, IDLER 33 3-67
DC221928 GASKET, 2-Pin Plug 20 2-25 225251 GEAR, INPUT 27 3-65
GASKET, Charge Air Elbow to Cyl- 224242 GEAR, OUTPUT 19 3-69
DC221864 1 2-45
inder Head 224238 GEAR, PLANET SET 15 3-69
GASKET, Connecting Pipe to Con- DC100691 GEAR, Ring 11 2-49
DC100507 15 2-53
nector ZF210342 GEAR, RING 140 3-19
206441 GASKET, COOLER BOX 7 7-25 ZF160384 GEAR, RING /170 3-23
208649 GASKET, CORK, DIESEL TANK 2 7-67 ZF160384 GEAR, RING /190 3-23
GASKET, Cylinder Head to Crank- ZF160385 GEAR, RING /170 3-23
DC100679 27 2-11
case 224422 GEAR, RING 16 3-69
206462 GASKET, ELECTRICAL HATCH 24 7-25 ZF200239 GEAR, SPUR 630 3-105
GASKET, Fuel Filter to Cylinder ZF200500 GEAR, SPUR 10 3-105
DC100694 12 2-35
Head ZF210255 GEAR, SUN /130 3-23
GASKET, Fuel Pump to Crank- 224246 GEAR, SUN 14 3-69
DC100112 8 2-31
case 100314 G-RING 8 5-11
218972 GASKET, FUEL SENDER 3 6-25 100370 G-RING 18 5-11
178170 GASKET, FUEL SENDER 9 7-67 210242 G-RING 10 5-5
207863 GASKET, GRAB HANDLE 19 7-19 100524 G-RING 28 5-7
100090 GASKET, GRAB HANDLE 10 7-5 100588 G-RING 13 5-9
206437 GASKET, HVAC FRESH AIR 13 7-13 182548 GRIP 9 7-71
207690 GASKET, HVAC RECIRC 38 7-37 186941 GRIP 6 7-73
207967 GASKET, HYD TANK 21 4-33 DC100597 GROMMET 11 2-7
201666 GASKET, LOWER MIRROR BKT 34 7-19 203764 GROMMET 38 2-71
GASKET, Manifold to Cylinder 203680 GROMMET 6 4-11
DC100698 5 2-23
Head 203663 GROMMET 14 5-7
DC100385 GASKET, Oil Cooler to Cover 13 2-19 208080 GROMMET 20 6-21
DC100112 GASKET, Oil Cooler to Crankcase 15 2-19 205259 GROMMET 33 6-23
DC221943 GASKET, Oil Filter to Crankcase 8 2-19 204374 GROMMET 12 7-63
DC120029 GASKET, OIL PAN 3 2-7 202686 GROMMET 5 7-73
GASKET, Oil Seperator To Cylin- 206437 GROMMET 2 7-73
DC221869 1 2-47
der Head Cover 218909 GROMMET STRIP 4 6-21
207253 GASKET, ORBITAL 15 4-3 202729 GROMMET, BLANK 43 6-7
GASKET, PIPE Socket to Cyl/ 207881 GROMMET, BLANK 9 7-5
DC100408 11 2-53
Head 202936 GROMMET,15,5X25X10 21 6-27
GASKET, Return Pipe to Turbo- GROTE & HARTMANN, 1 WAY,
DC100414 6 2-21 207797 37 6-35
charger PUSH-ON
130112 GASKET, SURGE TANK AS 56 2-71 GROTE & HARTMANN, 10MM
GASKET, Water Pump to Crank- 218954 44 6-35
DC100198 4 2-53 LUG
case GROTE & HARTMANN, 10MM
220010 GASKET,TAPPET COVER 4 8-3 218963 43 6-35
LUG
ZF210424 GASKET,TAPPET COVER 7 8-3 GROTE & HARTMANN, 4MM
ZF210424 GASKET,TAPPET COVER 7 8-3 218779 46 6-35
LUG
183201 GASSTRUT, BONNET 7 7-55 GROTE & HARTMANN, 4MM
240498 Gauge (quad) pressure 3 10-33 218955 40 6-35
LUG
ZF210216 GEAR 560 3-11 GROTE & HARTMANN, 5MM
ZF210217 GEAR 570 3-11 218951 45 6-35
LUG
ZF210452 GEAR 230 3-49 GROTE & HARTMANN, 6MM
ZF200115 GEAR, Axle Bevel 90 3-107 206735 41 6-35
LUG
ZF200115 GEAR, AXLE BEVEL 90 3-83 224693 GROUP, ROTARY 17 4-27
ZF200115 GEAR, AXLE BEVEL 90 3-89 120053 GUAGE, INFLATOR, COMBI 3 10-39
ZF200115 GEAR, AXLE BEVEL 90 3-97 GUARD, BRAKE PIPE, RHS,
176885 13 3-111
ZF150092 GEAR, BEVEL SET 50 3-101 REAR
ZF200175 GEAR, BEVEL SET 10 3-113 176873 GUARD, BRAKE PIPE, LHS, MID 14 3-99
DC221885 GEAR, Camshaft 3 2-29

B20D 6X4 & 6X6 SUPERTRUCK


12-12
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
GUARD, BRAKE PIPE, LHS, 208080 HARNESS,IGN SOL 20 6-23
176725 14 3-111
REAR 218531 HARNESS,POWER 11 6-19
176883 GUARD, BRAKE PIPE, RHS, MID 13 3-99 HAR-
218457 6 6-27
140537 GUARD, BREATHER, BEHR RAD 55 2-71 NESS,REAR,D#,B20D,OCT03
206523 GUARD, FAN 30 2-75 HARNESS,ZF
200653 36 6-25
140466 GUARD, HYD TANK 35 4-33 TRANSM,ARTIC,D#
GUARD, LHS, T/LIGHT, 207917 HATCH, ELECTRICAL 22 7-25
178492 16 7-85
HOMOLOGATION 176298 HATCH, HOODLINER 11 7-29
GUARD, RHS, T/LIGHT, HD 10 DEUTSCH, 9 WAY, PLUG,
178343 17 7-85 206709 19 6-33
HOMOLOGATION SOCKETS
217857 GUARD, Starter Motor 6 2-3 HD DEUTSCH, 21 WAY, PLUG,
206707 1 6-35
161941 GUARD, SUSP.STRUT VALVE 14 7-77 SOCKETS
204110 GUARD, TELESCOPIC 5 7-31 HD DEUTSCH, 21 WAY, RECEP-
207473 5 6-31
173458 GUARD, WINDOW, REAR 13 7-5 TACLE, PINS
174497 GUARD,PROP SHAFT 9 7-51 HD DEUTSCH, 23 WAY, RECEP-
206717 3 6-31
DC221843 GUIDE 19 2-11 TACLE, PINS
281018 Guide pin M10 14 10-15 HD DEUTSCH, 31 WAY, RECEP-
206714 4 6-31
281017 Guide pin M12 13 10-15 TACLE, PINS
223259 GUIDE, PISTON 13 4-27 HD DEUTSCH, 31 WAY, RECEP-
207483 6 6-31
226037 GUIDE, PISTON 16 4-27 TACLE, SOCKET
281695 GUIDE, SCREW 21 10-21 HD DEUTSCH, 9 WAY, RECEP-
206716 2 6-31
140643 GUIDE, TAPE, PISTON, PTFE 18 7-77 TACLE, PINS
206287 GUIDE, TAPE, PISTON, PTFE 6 7-77 HEAD, Cyl. with Valves & Con-
DC220735 2 2-11
DC221833 GUIDE, Valve, +0.2MM 8 2-11 stant Throttle
DC140160 GUIDE, Valve, +0.5MM 9 2-11 DC140193 HEAD, Cylinder Compressor 7 2-41
DC221832 GUIDE, Valve, Std 8 2-11 NSI HEAD, FILTER 7 4-37
174447 H/SHIELD, EXHAUST, ENGINE 13 2-65 DC140174 HEAD, Fuel Filter 3 2-35
HAMMER/ HOLDER, EMERG HEADLAMP, COMBO, LHS,
220397 6 7-23 218074 17 6-21
EXIT HELLA
100835 HANDLE, CAB INTERIOR 8 7-23 HEADLAMP, COMBO, RHS,
218240 16 6-21
100833 HANDLE, CAB INTERIOR 13 7-9 HELLA
173444 HANDLE, CAB, LHS, TOP, REAR 16 7-5 226020 HEATER COIL 13 7-39
217859 HANDLE, PADDLE, BATT BOX 6 7-63 226005 HEATER HOSE, 220mm long 46 7-39
206495 HANDLE, PADDLE,BONNET 5 7-65 281004 Heating plug 5 10-15
281384 HANDLE,SPRING RETAINER 24 10-5 281009 Heating plug 10 10-15
100210 HANDRAIL, CAB, RHS, REAR 17 7-5 281016 Heating plug 12 10-15
182284 HANDRAIL, CAB, ROOF 4 7-17 224373 HELICOIL, HCM 103 3-63
182284 HANDRAIL, CAB, ROOF 42 7-19 DC120057 HELICOIL, M10x15 7 2-13
186551 HANDRAIL, INNER, M/GUARD 12 7-61 DC120059 HELICOIL, M12x1.5x12 6 2-13
186552 HANDRAIL, OUTER, M/GUARD 11 7-61 DC120061 HELICOIL, M14x1.5x14 5 2-13
ZF210189 HARNESS 164 3-55 DC120233 HELICOIL, M14x1x7.0 3 2-13
ZF210190 HARNESS 540 3-55 DC120234 HELICOIL, M16x1.5x10.5 4 2-13
218533 HARNESS, ARTIC 10 6-19 DC120232 HELICOIL, M22x1.5x8.0 2 2-13
207662 HARNESS, BEACON LIGHT EXT 12 6-7 DC120235 HELICOIL, M8x116 9 2-13
207028 HARNESS, CAB 24 6-3 DC120058 HELICOIL, M8x12 8 2-13
HARNESS, FUEL SENDER PIG- HELLERMAN TYTON, BOOT-
218535 9 6-19 207828 28 6-33
TAIL LACE TERM.
HARNESS, FUEL SENDER PIG- 140029 HEXSERT 15 7-13
218535 9 6-25 206587 HEXSERT 14 7-13
TAIL
217452 HARNESS, POWER 18 6-23 181861 HEXSERT 24 7-23
HARNESS, WIRING MCC 206437 HEXSERT 23 7-23
220781 5 7-41 207266 HEXSERT 29 7-25
CONTR. PANEL
207030 HARNESS, WORK LIGHTS 3 6-17 208104 HEXSERT 30 7-25
910210 HARNESS, ZF TRANSM, ARTIC 1 6-19 208614 HEXSERT 11 7-27
176500 HARNESS, ZF TRANSMISSION 54 6-9 100197 HEXSERT 6 7-33
HARNESS, ZF TRANSMISSION, 100677 HEXSERT 25 7-5
203975 40 6-3 204538 HEXSERT 5 7-71
CAB
HAR- 206585 HEXSERT 23 7-9
218282 13 6-25 221666 HEXSERT 24 7-9
NESS,ARTIC,D#,SMALL,OCT03
262867 HARNESS,DIAGNOSTIC,D#,ADT 1 10-37 203923 HEXSERT,OPEN 4 7-73
206337 HARNESS,ENGINE 31 6-19 161055 HINGE, CHASSIS(BONNET) 11 7-55
218283 HARNESS,ENGINE 12 6-21 100312 HINGE, EXTERIOR 6 7-13

B20D 6X4 & 6X6 SUPERTRUCK


12-13
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206291 HINGE, EXTERIOR 11 7-63 230200 HOSE 13 4-41
204374 HINGE, EXTERIOR 8 7-65 241227 HOSE 12 4-41
206451 HINGE, EXTERIOR 7 7-9 241228 HOSE 11 4-41
100830 HINGE, INSTRUMENT FACE 26 7-25 241229 HOSE 10 4-41
100832 HINGE, INTERIOR 12 7-25 241230 HOSE 9 4-41
206442 HINGE, INTERIOR 8 7-25 241232 HOSE 8 4-41
206583 HINGE, INTERIOR 16 7-29 243303 HOSE 7 4-41
HOLDER, LAMP, MCC CONTROL 243304 HOSE 6 4-41
207644 8 7-41
PANEL 243364 HOSE 5 4-41
DC221841 HOLDER, Seal 17 2-11 243365 HOSE 4 4-41
ZF210325 HOLDER, SPRING 160 3-13 243389 HOSE 3 4-41
ZF210325 HOLDER, SPRING 160 3-15 243390 HOSE 2 4-41
100830 HOODLINER, FRONT 2 7-29 208260 HOSE 12 4-5
100835 HOODLINER, REAR 5 7-29 243323 HOSE 11 4-5
206439 HOOK, CLOTHES 7 7-23 243324 HOSE 10 4-5
281676 HOOK, LIFTING 2 10-19 243332 HOSE 6 4-5
176569 HORN 9 6-17 243333 HOSE 5 4-5
208523 HORN, AIR, TWIN 12 5-7 243334 HOSE 4 4-5
206945 HOSE 6 2-67 263441 HOSE 2 5-15
240980 HOSE 5 2-67 210546 HOSE 8 5-3
241218 HOSE 4 2-67 241130 HOSE 7 5-3
241272 HOSE 3 2-67 241157 HOSE 5 5-3
208990 HOSE 18 2-75 241158 HOSE 3 5-3
207123 HOSE 3 3-57 241214 HOSE 6 5-3
243306 HOSE 2 3-57 241216 HOSE 4 5-3
217864 HOSE 2 3-91 241222 HOSE 2 5-3
230152 HOSE 2 4-11 210547 HOSE 10 5-7
230167 HOSE 10 4-15 241047 HOSE 9 5-7
243338 HOSE 2 4-15 241219 HOSE 8 5-7
241234 HOSE 9 4-17 241220 HOSE 7 5-7
241791 HOSE 11 4-17 241221 HOSE 6 5-7
243003 HOSE 8 4-17 241226 HOSE 5 5-7
243315 HOSE 7 4-17 206829 HOSE PROTECT, SPIRAL 16 4-3
243316 HOSE 6 4-17 HOSE PROTECT, SPIRAL
206945 19 4-41
243317 HOSE 5 4-17 GUARD
243321 HOSE 4 4-17 HOSE PROTECT,SPIRAL
206945 16 4-39
210247 HOSE 13 4-3 GUARD
243325 HOSE 9 4-3 HOSE, Breather Pipe to Cylinder
203588 12 2-47
243326 HOSE 8 4-3 Head Cover
243327 HOSE 7 4-3 218573 HOSE, ENG.IN, OIL COOLER 5 2-71
243336 HOSE 2 4-3 218572 HOSE, ENG.OUT, OIL COOLER 6 2-71
218928 HOSE 13 4-35 218568 HOSE, ENGINE INLET 7 2-71
241414 HOSE 11 4-35 218564 HOSE, HEATER 10 2-71
243027 HOSE 10 4-35 226009 hose, heater, 325mm long 35 7-39
243318 HOSE 9 4-35 226006 hose, heater, 60mm long 34 7-39
243319 HOSE 8 4-35 218565 HOSE, HEATER, SUPPLY 9 2-71
243320 HOSE 7 4-35 218574 HOSE, MAKE-UP LINE 4 2-71
243328 HOSE 6 4-35 DC100381 HOSE, Molded 6 2-39
243340 HOSE 5 4-35 208829 HOSE, MOULDED, CAC INLET 19 2-75
243361 HOSE 4 4-35 210813 HOSE, OIL COOLER INLET 14 2-71
243362 HOSE 3 4-35 218575 HOSE, OIL COOLER OUTLET 3 2-71
243363 HOSE 2 4-35 130002 HOSE, PARFLEX, GPH-5 57 2-71
230200 HOSE 11 4-39 HOSE, PROTECT, SPIRAL
207117 21 4-17
241227 HOSE 10 4-39 GUARD
241228 HOSE 9 4-39 122136 HOSE, PUSHLOCK 59 2-71
241229 HOSE 8 4-39 130001 HOSE, PUSHLOCK 58 2-71
241230 HOSE 7 4-39 207117 HOSE, RADIATOR 13 7-47
241231 HOSE 6 4-39 218686 HOSE, RADIATOR 6 7-47
241232 HOSE 5 4-39 218563 HOSE, RADIATOR, BTM 11 2-71
243303 HOSE 4 4-39 218562 HOSE, RADIATOR, TOP 12 2-71
243304 HOSE 3 4-39 208991 HOSE, REDUCER, CAC 17 2-75
243364 HOSE 2 4-39

B20D 6X4 & 6X6 SUPERTRUCK


12-14
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
HOSE, Suction Line to Compres- 224423 IDLER, REAR, INSERT 12 3-65
203588 5 2-43
sor 281143 Indicator, Dial 11 10-29
218469 HOSE, SUCTION, HYD TANK 14 4-35 200051 INFORMER 10 2-61
218567 HOSE, SURGE TANK,OUTLET 8 2-71 DC140179 INJECTOR, Complete 29 2-11
140193 HOSE,TEFLON,COMP COOLING 15 5-7 ZF210460 INSERT 16 3-53
ZF210448 HOUSING 12 3-49 ZF210461 INSERT 20 3-53
DC100664 HOUSING, 2-Pin Plug 18 2-25 202410 INSERT, BLANK SWITCH 10 6-11
ZF200169 HOUSING, AXLE DRIVE 30 3-101 DC221867 INSERT, Cover to Cylinder Head 6 2-47
ZF150082 HOUSING, AXLE DRIVE 50 3-113 DC221899 INSERT, Filter 9 2-35
224254 HOUSING, BEARING REAR 43 3-63 281690 INSERT, GRIPPING 16 10-21
224193 HOUSING, BEARING, REAR 9 3-69 281712 Insert, Hexagon 38 10-25
162040 HOUSING, BRG REAR-OSC.T/D 17 3-91 224210 INSERT, IDLER, FRONT 6 3-67
176399 HOUSING, CB'S & SOLENOIDS 43 6-23 224424 INSERT, IDLER, PTO 11 3-67
DC221916 HOUSING, Charging Air Elbow 3 2-45 225262 INSERT, THREADED 102 3-63
224208 HOUSING, CLUTCH M/C 4 3-63 ZF210196 INSERT,CONTROL 20 3-7
224208 HOUSING, CLUTCH M/C 4 3-69 241148 INSULATION, HOSE 2 7-47
ZF200105 HOUSING, Diff 14 3-107 INTERMEDIATE, PIECE OIL
DC221805 14 2-5
ZF100061 HOUSING, DIFF 120 3-115 PUMP
ZF100061 HOUSING, DIFF 120 3-83 DC221807 INTERMEDIATE, PIECE TURBO 16 2-5
ZF100061 HOUSING, DIFF 120 3-89 174550 ISOLATOR, STEERING ORBITAL 21 4-3
ZF100061 HOUSING, DIFF 120 3-97 ISOLATOR, VIBRATION, RUB-
186607 26 6-27
ZF200105 HOUSING, DIFFERENTIAL 14 3-115 BER
ZF150082 HOUSING, Differential 50 3-81 100731 JBOLT 58 6-23
ZF150082 HOUSING, Differential 50 3-87 201885 K-CLAMP 18 4-39
ZF150082 HOUSING, Differential 50 3-95 201885 K-CLAMP, SINGLE 21 4-41
ZF210438 HOUSING, DISC, 67X90X5.25 230 3-45 DC221948 KIT, Gasket Water Pump 3 2-53
DC150156 HOUSING, Front 5 2-27 203896 KIT, 10LT RESERVOIR 1 5-11
224425 HOUSING, FRONT BEARING 3 3-69 261926 KIT, 10LT RESERVOIR 3 5-7
ZF210336 HOUSING, INTERMEDIATE 70 3-19 262151 KIT, 10LT RESERVOIR 2 5-7
ZF200105 HOUSING, LIMITED SLIP DIFF 14 3-83 NSI KIT, ADJUSTER RH 18 3-71
ZF200105 HOUSING, LIMITED SLIP DIFF 14 3-89 KIT, ADJUSTER SLEEVE &
NSI 25 3-71
ZF200105 HOUSING, LIMITED SLIP DIFF 14 3-97 THRUST
224425 HOUSING, M/C 3 3-63 241451 KIT, AIR DRYER 4 5-7
ZF160543 HOUSING, REDUCTION GEAR 380 3-103 DC100096 KIT, Armature 14 2-27
ZF210416 HOUSING, VALVE /120 3-39 NSI KIT, BEARING 3 3-71
ZF210192 HOUSING,TRANSMISSION 100 3-5 207871 KIT, CAB, COMPLETE, OBW 2 7-3
ZF160395 HUB 50 3-25 DC222018 KIT, Carbon Brush Set 11 2-15
280174 Hub nut spanner 6 10-27 DC260098 KIT, Coupling 3 2-59
203684 HUB, MACHINED, ALUMINIUM 24 3-119 DC120231 KIT, Cylinder Head gasket 1 2-11
162552 HUB, TRAILING AXLE 13 3-109 261889 KIT, Disc Pad A 3-117
DC100359 HUB, Viscous 3 2-55 DC220960 KIT, Exhaust Brake 8 2-23
217594 HVAC UNIT 2 7-37 DC100296 KIT, Exhaust Brake Valve 13 2-23
206457 HVAC UNIT 17 7-45 224388 KIT, EXTERNAL PLUNGER 3 4-25
ZF210316 I. CLUTCH DISC 70 3-13 207660 KIT, FINAL DRIVE 4 3-111
ZF210327 I. CLUTCH DISC 80 3-15 160181 KIT, FINAL DRIVE 1 3-119
ZF210330 I. CLUTCH DISC 40 3-17 207660 KIT, FINAL DRIVE 4 3-79
ZF210338 I. CLUTCH DISC 120 3-19 207660 KIT, FINAL DRIVE 4 3-93
ZF160396 I. CLUTCH DISC 300 3-25 207660 KIT, FINAL DRIVE 4 3-99
ZF210311 I. CLUTCH DISC 420 3-25 207660 KIT, FINAL DRIVE 4,2,14T DISC 4 3-85
ZF210432 I. CLUTCH DISC 110 3-45 DC221959 KIT, Gasket 4 2-59
ZF210299 I. CLUTCH DISC, 2.0 170 3-25 KIT, GASKET CYLINDER
DC221526 1 2-5
ZF210298 I. CLUTCH DISC, 2.5 160 3-25 CRANKCASE
ZF200498 I.CLUTCH DISC 60 3-107 DC260115 KIT, Gearing 12 2-27
ZF200111 I.CLUTCH DISC 55 3-115 DC260116 KIT, Gearing 13 2-27
ZF200498 I.CLUTCH DISC 60 3-115 224393 KIT, INTERNAL SPRINGS 4 4-25
ZF200111 I.CLUTCH DISC 55 3-83 210492 KIT, INTERSECTION SEALS A 4-25
ZF200498 I.CLUTCH DISC 60 3-83 224386 KIT, LEVER HOLDER 9 4-25
ZF200111 I.CLUTCH DISC 55 3-89 226386 KIT, Lid and Gasket 7 2-69
ZF200498 I.CLUTCH DISC 60 3-89 122001 KIT, LS SPOOL 7 4-25
ZF200111 I.CLUTCH DISC 55 3-97 206945 KIT, MIRRORS, ELECT ADJ 2 7-21
ZF200498 I.CLUTCH DISC 60 3-97 162274 KIT, PEDAL, IMPROVEMENT 6 4-7
225244 IDLER, FRONT INSERT 8 3-65 100946 KIT, Piston Ring 12 2-41

B20D 6X4 & 6X6 SUPERTRUCK


12-15
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221881 Kit, Piston Ring 5 2-51 LAMP,RED,LED,BRAKE/
203215 20 6-27
224394 KIT, PLUG 6 4-25 PARK,REAR
224391 KIT, PRESSURE RELIEF PORT A 11 4-25 206444 LATCH, COOLER BOX 9 7-25
224385 KIT, PRESSURE RELIEF PORT B 10 4-25 207230 LATCH, LH, TRI/MARK 5 7-11
281708 KIT, PRESSURE TESTER 33 10-23 207375 LATCH, LH,TRI/MARK 14 7-63
KIT, Repair Compressor 100081 LATCH, PUSH BUTTON 21 7-29
DC260111 11 2-41
DC221907 176304 LATCH, RH 26 7-29
DC130197 KIT, Repair, Fuel Injection Pump 1 2-31 206861 LATCH, RH, TRI-MARK 4 7-65
NSI KIT, Seal 8 3-117 220725 LATCH,FRG15 AIR CLEANER 4 2-63
290421 KIT, Seal 1 3-73 176718 LATCH,GASKET 10 7-65
208886 KIT, SEAL 25 4-21 LENS, Headlamp, Combo, LHS,
226127 10 6-29
221423 KIT, SEAL 21 4-21 HELLA
221424 KIT, SEAL 22 4-21 LENS, Headlamp, Combo, RHS,
202934 11 6-29
224412 KIT, SEAL 23 4-21 HELLA
224413 KIT, SEAL 24 4-21 207402 LENS, MIRROR DEFROST 5 7-21
208886 KIT, SEAL 25 4-23 208180 LEVEL, INDICATOR 20 4-33
221423 KIT, SEAL 21 4-23 DC220981 LEVER 9 2-23
221424 KIT, SEAL 22 4-23 DC150158 LEVER, Control 8 2-27
224412 KIT, SEAL 23 4-23 224936 LEVER, HEIGHT ADJUSTMENT 14 7-35
224413 KIT, SEAL 24 4-23 100083 LEVER, MERITOR BRAKE 45 3-71
NSI KIT, SEAL 5 4-37 206345 LEVER, ZF RETARDER 34 6-9
201529 KIT, Seal 18 5-13 186584 LID, BATTERY BOX 18 7-63
NSI KIT, SEAL & GASKET 6 3-71 207866 LID, COOLER BOX, CAB 6 7-25
220608 KIT, SEAL ORBITAL VALVE 5 4-9 176720 LID, HYD TANK 32 4-33
DC140187 KIT, Seal Ring 3 2-31 225255 LID, INPUT 34 3-65
KIT, SEAL, BRAKE CONTROL 182625 LID, IN-TANK, FILTER 29 4-33
226572 4 4-7
VALVE 120396 LID, MAIN DIESEL ACCESS 5 7-67
120335 KIT, SEAL, RELIEF VALVE 5 4-29 225261 LID, P.T.O. 55 3-67
218796 KIT, Seal, Service 1 2-69 100309 LID, TOOLBOX, CAB 17 7-25
140430 KIT, SEAL, STEERING CYL 8 4-31 174527 LID, TOP, BATTERY BOX 17 7-63
243339 KIT, SERVICE 1 4-13 LIGHT, BEACON, XENON,
208172 10 6-7
NSI KIT, SLIDE PIN 35 3-71 AMBER
KIT, STRAIN GUAGE FITMENT, 206336 LIGHT, INTERIOR LIGHT 35 6-3
183003 6 7-75
SERV 207964 LIGHT, REVERSE FLOODLIGHT 17 6-17
207654 KIT, SWITCHES, DASH 1 6-11 LIGHT, WORK LIGHT, 2WAY
200448 8 6-17
218912 KIT, SWITCHES, DASH 4 6-7 DEUTSCH
221597 KIT, T-Handle and O-Ring 8 2-69 LIGHT,INDICATOR, HELLA,SIDE-
217899 7 6-21
280071 KIT, TYRE INFLATION-ALL D# 2 10-39 IND
224392 KIT, VALVE SPOOL 5 4-25 218909 LIGHT,INDICATOR, HELLA,SIDE-
5 6-21
206331 KIT, WIPER SYSTEM 2 6-13 IND
220949 KIT,AIR DRYER 1 5-9 LIGHT,NUMBER PLATE,SABS-E
190685 25 6-27
203896 KIT,PARTS,10L RESERVOIR 10 5-11 MARK
KIT,REPAIR AIRDRYER DC221855 LINE, Constant Throttle 12 2-13
NSI 1 5-9 DC140181 LINER, CYLINDER 19 2-5
UNLOADER
DC221578 KIT,SERVICE 1000HR B30/25D 1 8-3 206071 LINK, DRAG 5 7-53
DC221578 KIT,SERVICE 2000HR B30/25D 1 8-3 201556 LINK, DRAG 3 7-75
DC221578 KIT,SERVICE 4000HR B30/25D 1 8-3 173837 LINK, LOCK, BATTERY BOX 20 7-63
DC221578 KIT,SERVICE 500HR B30/25D 1 8-3 100810 LINK, LOCK, BATTERY BOX 13 7-65
281322 KIT,SPEC TOOLS,OM906LA 1 10-3 NSI LOAD PLATE 33 3-71
281376 KIT,SPEC TOOLS,OM906LA 1 10-7 DC221529 LOCK 7 2-47
218522 KIT,WIPER,D0GA,D# 6 6-3 162960 LOCK PLATE, OSCIL NUT 15 3-91
226066 KNOB 7 7-41 207176 LOCK WASHER 1 7-39
206499 KNOB, ARM ADJUSTMENT 1 7-35 162347 LOCK, ARTICULATED 5 7-69
224931 KNOB, BACK ADJUSTMENT 11 7-35 NSI LOCKING CLIP 37 3-71
176314 KNOB, BIN TIP 12 5-3 281001 Locking fixture 2 10-15
207375 KNOB, BIN TIP 3 7-11 280039 Loctite: 2 Form-A-Gasket 9-3
100198 KNUCKLE 27 7-31 280107 Loctite: 272 Threadlocker, Red 9-3
LAMP, REVERSE, 24V, COM- 280085 Loctite: 277 Threadlocker, Red HS 9-3
207975 9 6-27 280111 Loctite: 518 Anaerobic Gasket 9-3
PLETE
LAMP,AMBER,LED,INDICA- 280450 Loctite: 599 Gasket, (High Temp) 9-3
204308 19 6-27
TOR,REAR 280089 Loctite:243 Threadlocker, Blue 9-3
218903 LUG 10 6-37

B20D 6X4 & 6X6 SUPERTRUCK


12-16
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
218952 LUG 7 6-37 174057 MOUNTING, Park Brake 4 3-75
218955 LUG 8 6-37 206615 MOUNTING, Rubber 7 2-67
218963 LUG 9 6-37 191035 MOUNTING, RUBBER 3 7-21
218780 LUG 10 6-39 206475 MOUNTING, RUBBER, SQUIGLY 31 2-71
218902 LUG 12 6-41 206071 MOUNTING, RUBBER, SQUIGLY 5 3-91
218950 LUG 8 6-41 203349 MOUNTING, RUBBER, SQUIGLY 20 4-41
218951 LUG 6 6-41 206703 MOUNTING, RUBBER, SQUIGLY 30 6-21
218957 LUG 7 6-41 206291 MOUNTING, RUBBER, SQUIGLY 32 6-23
218958 LUG 10 6-41 206939 MOUNTING, RUBBER, SQUIGLY 29 6-7
218959 LUG 9 6-41 206499 MOUNTING, RUBBER, SQUIGLY 16 7-45
218961 LUG 5 6-41 100569 MOUNTING, SEAT 3 7-33
218962 LUG 11 6-41 100150 MOUNTING, T/CASE, LOWER 3 3-61
218963 LUG 4 6-41 MOUNTING, T/CASE, TOP
161221 2 3-61
218737 LUG 11 6-43 BRACKET
218780 LUG 19 6-43 MOUNTING, TRANSFER BOX,
174756 4 3-59
218950 LUG 15 6-43 SPLIT
218952 LUG 17 6-43 203349 MOUNTING,RUBBER,SQUIGLY 17 4-39
218955 LUG 10 6-43 MOUNTING,RUBBER,SQUIGLY
206337 31 6-25
218958 LUG 16 6-43 D#
218962 LUG 18 6-43 MOUNTING,RUBBER,SQUIGLY
204309 18 6-27
218964 LUG 14 6-43 D#
218965 LUG 13 6-43 MOUNTING,TRANSMISSION,
176592 8 3-3
224933 LUMBER, TWO WAY 12 7-35 6HP590
ZF100188 MAGNET 600 3-31 218950 MTA, 16 WAY UNIVAL HOLDER 39 6-35
224211 MAGNET 7 3-63 207798 MTA, 4 WAY RELAY BOX 38 6-35
183333 MAGNET, ULTRA-T TANK 28 4-33 281698 MTG 24 10-21
MANIFOLD, 3 PORT, HYD TEST 120675 MTG ARM, HOSE RUBBER, CAB 22 7-43
140731 34 4-35 200779 MTG BKT, TRI/MARK 8 7-11
POINT
DC222117 MANIFOLD, Exhaust, End Piece 3 2-23 174772 MTG PLT LHS, BIN PIPES 24 4-39
MANIFOLD, Exhaust, Middle 174772 MTG PLT LHS, BIN PIPES 27 4-41
DC222115 2 2-23 176515 MTG PLT RHS, BIN PIPES 23 4-39
Piece
MANIFOLD, TYRE TOWER 176515 MTG PLT RHS, BIN PIPES 26 4-41
120926 25 5-5
INFLATOR 174578 MTG PLT, BIN PIPES 26 4-39
208383 MAT SHOCK REAR 2 7-79 174578 MTG PLT, BIN PIPES 29 4-41
206446 MAT, FLOOR, CAB 6 7-27 160706 MTG PLT, FIXED ARTIC 9 7-69
206447 MAT, TOOLBOX, CAB 7 7-27 MTG PLT, MKII T/LIGHTS RUB-
101309 17 7-71
207663 MERC,MINIDIAG2 5 10-37 BER
207403 MIRROR, ELEC, LHS 7 7-21 174687 MTG PLT,EXHAUST,F/CHASSIS 6 7-51
207401 MIRROR, ELEC, RHS 6 7-21 178746 MTG PLT,HOSES,F/CHASSIS 5 7-51
207401 MIRROR, ELEC.LHS 20 6-7 140370 MTG, BAND 3 5-11
207176 MIRROR, ELEC.RHS 21 6-7 140370 MTG, BAND 5 5-9
207402 MIRROR, MANUAL 19 6-7 208828 MTG, BAND,2PC, AIR CLEANER 4 2-61
207453 MIRROR, MANUAL 8 7-21 186592 MTG, BOT STEP 8 7-61
226014 MOTOR ACTUATOR 12V 20 7-39 100810 MTG, BOTTOM, F/TANK, B/BOX 21 7-63
DC221929 MOTOR, Starter 24V/4Kw, Bosch 2 2-27 182282 MTG, CAB, MIRROR BKT, LHS 6 7-17
MOTOR, WIPER, 24V, 75 DEG, 182282 MTG, CAB, MIRROR BKT, LHS 44 7-19
176111 1 6-15
DOGA 182283 MTG, CAB, MIRROR BKT, RHS 5 7-17
NSI MOTOR, WIPER, 24V, 75DEG 10 6-13 182283 MTG, CAB, MIRROR BKT, RHS 43 7-19
226015 MOTORIZED VALVE ASSY 19 7-39 MTG, CAB, REAR, TILT
186037 8 4-11
281699 MOUNTING 25 10-23 CYL,B30D
281704 MOUNTING 30 10-23 174739 MTG, CAB, TILT, CYLINDER,
9 4-11
MOUNTING PIPE, XENON BEA- B30D
206708 30 6-7 140169 MTG, CAP, BIN PIVOT 6 7-81
CON
226053 mounting plate, actuator 5 7-39 178724 MTG, CLAMP, HOSES, CAB 50 4-3
NSI mounting plate, relay board 11 7-39 100652 MTG, EXHAUST H/SHIELD FRNT 14 2-65
176592 MOUNTING, Engine 8 2-3 100731 MTG, HOOTER, FRONT 10 6-17
DC221957 MOUNTING, Engine Left 2 2-57 MTG, HVAC, HATCH DOOR,
217588 11 7-13
DC100705 MOUNTING, Engine Right 3 2-57 STRUT
MOUNTING, HYDRAULIC, 186591 MTG, MID STEP 9 7-61
145010 37 4-19 182281 MTG, MIRROR, LHS 7 7-17
BLOCK
MOUNTING, HYDRAULIC, 182281 MTG, MIRROR, LHS 45 7-19
186039 33 4-19
BLOCK 182280 MTG, MIRROR, RHS 8 7-17

B20D 6X4 & 6X6 SUPERTRUCK


12-17
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
178726 MTG, MIRROR, RHS 48 7-19 183140 NONSLIP, Sump 7 2-3
172054 MTG, OIL COOLER 8 3-57 217858 NONSLIP, TOP, BATT.BOX 7 7-63
206071 MTG, PLATE, RUBBER 22 3-93 NOZZLE, 3 WAY, WASHER SYS-
207195 7 6-13
206071 MTG, PLATE, RUBBER, STOP 31 3-109 TEM
206071 MTG, PLATE, RUBBER, STOP 24 3-111 DC220735 NOZZLE, OIL 12 2-5
206071 MTG, PLATE, RUBBER, STOP 27 3-99 243337 NUT 1 3-121
208104 MTG, ROOF HATCH, STRUT 32 7-29 100010 NUT 3 3-73
200779 MTG, ROOF LATCH STRIKE PIN 27 7-29 320165 NUT A 3-77
206188 MTG, RUBBER, CAC-CHASSIS 35 2-75 100264 NUT 20 3-79
MTG, RUBBER, CONDENSER, 100258 NUT 54 4-33
207044 9 7-43
HVAC NSI NUT 4 6-13
207455 MTG, Rubber, T/mission, Split 5 2-3 NSI NUT 11 6-13
MTG, RUBBER, T/MISSION, NSI NUT 14 6-13
183375 6 3-3
SPLT NSI NUT 17 6-13
204374 MTG, RUBBER, TAIL LIGHTS 6 7-71 205425 NUT 25 7-31
186553 MTG, STEP, TOP 10 7-61 DC221730 NUT, 2-Pin Plug 19 2-25
162242 MTG, TAIL LIGHT, LHS 28 7-73 ZF100233 NUT, ADJUSTING 224 3-101
186929 MTG, TAIL LIGHT, RHS 26 7-73 ZF200235 NUT, ADJUSTING 222 3-101
176319 MTG, TUBE 1, MUDGUARD 20 7-85 ZF100074 NUT, ADJUSTING 230 3-113
140370 MTG,BAND 12 5-11 ZF100074 NUT, ADJUSTING 230 3-81
186036 MTG,BRACKET, HYD PLATE 2 7-51 ZF100074 NUT, ADJUSTING 230 3-87
174490 MTG,CAB,FRONT LEFT 11 7-51 ZF100074 NUT, ADJUSTING 230 3-95
174496 MTG,CAB,FRONT RIGHT 10 7-51 100390 NUT, ADJUSTING HANDLE 14 7-31
161913 MTG,FRAME,FRONT CHASSIS 14 7-51 DC221858 NUT, Adjusting Screw 19 2-13
174677 MTG,FRONT,P/SHAFT,GUARD 8 7-51 DC221968 NUT, Alternator to Support 17 2-15
173482 MTG,FUEL TANK,BATT BOX 12 7-51 DC130200 NUT, Bracket to Charging Air Pipe 6 2-37
172800 MTG,NUMBER PLATE 13 7-51 202599 NUT, CASTLE 10 4-31
186919 MTG,PLT, ARTIC PROTEC 7 7-73 100244 NUT, CASTLE 13 4-45
178889 MTG,REAR,P/SHAFT,GUARD 7 7-51 NUT, Charge Air Pipe at Water
DC221906 16 2-39
100734 MTG,RUBBER,CAB 67 7-15 Pump
171621 MTG,TAIL LIGHT, LHS 16 7-71 DC221907 NUT, Charge Air Pipe to Housing 1 2-39
173948 MTG,TAIL LIGHT, RHS 15 7-71 DC220980 NUT, Cylinder to bracket 20 2-23
176415 MTG. PLT,REV LIGHT,B20D 31 6-27 DC220836 NUT, Cylinder To lever 22 2-23
186107 MTG. PLT. FLOOR TRAY ELEC 53 6-5 DC221925 NUT, Engine Start/stop 10 2-25
161099 MTG.ORBITAL, CAB 22 4-3 DC221955 NUT, Fan Clutch at Adaptor Piece 4 2-55
178493 MUDFLAP PROTECTION PLT 15 7-85 ZF200238 NUT, FLANGE 610 3-105
206628 MUDFLAP, BIN MOUNTED 3 7-79 NUT, Flanged Exhaust Brake to
DC221919 14 2-23
208898 MUDFLAP, BOTTOM, REAR 4 7-85 Turbocharger
208893 MUDFLAP, MUDGUARD 6 7-85 DC221926 NUT, from Heater Plug to Ground 1 2-25
206767 MUDFLAP, MUDGUARD STUT 4 7-61 DC221913 NUT, Gear to Compressor 9 2-41
206437 MUDFLAP, REAR, ROAD LEGAL 4 7-71 ZF200237 NUT, HEX 328 3-103
208897 MUDFLAP, TOP, REAR 5 7-85 ZF100185 NUT, HEX 440 3-29
186550 MUDGUARD, LHS 13 7-61 ZF200129 NUT, HEX 420 3-81
218093 MUDGUARD, REAR, LHS 2 7-85 ZF200129 NUT, HEX 420 3-87
208899 MUDGUARD, REAR, RHS 3 7-85 ZF200129 NUT, HEX 420 3-95
176534 MUDGUARD, RHS 14 7-61 100316 NUT, HEX 48 4-39
DC140195 NECK, Filter 5 2-19 101017 NUT, HEX 41 4-39
161020 NECKBUSH 6 4-31 100316 NUT, HEX 54 4-43
161312 NECKBUSH, BOLT-ON 5 4-45 207787 NUT, HEX 29 7-31
140703 NECKBUSH, SUSP.STRUT 16 7-77 100314 NUT, HEX 16 7-53
224224 NEEDLE, ROLLER, NRO. 57 3-69 100316 NUT, HEX 17 7-75
183619 NIPPLE 21 4-39 243322 NUT, HEX CLASS 3 4-15
183619 NIPPLE 24 4-41 ZF200129 NUT, HEXAGON 420 3-113
176659 NIPPLE, GREASE 10 3-91 100189 NUT, HEXAGON 13 7-11
181693 NIPPLE,GREASE 3 4-31 100849 NUT, HEXAGON 29 7-29
280258 Nitrogen charge kit 4 10-31 204600 NUT, HEXAGON 9 7-31
280177 Nitrogen charge kit adapter 2 10-31 100547 NUT, HEXAGON 12 7-53
206945 NONSLIP, ARTIC 3 3-91 910241 NUT, HEXAGON 1 7-57
206494 NONSLIP, LID, TOP, BATT.BOX 8 7-63 206258 NUT, IGNITION SW MTG 37 6-5
207520 NONSLIP, MUDGUARD, LHS 3 7-61 DC260113 NUT, Lever to Throttle Valve 12 2-23
217860 NONSLIP, MUDGUARD, RHS 2 7-61 100430 NUT, LOCK 11 4-45
207375 NONSLIP, REAR F/TANK 2 7-65 150018 NUT, LOCK, REAR, AXLE 3 3-109

B20D 6X4 & 6X6 SUPERTRUCK


12-18
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
190141 NUT, LOCK, REAR, AXLE 7 3-119 100089 NUT, NYLOC 17 7-53
100089 NUT, NYLOC 13 2-61 100119 NUT, NYLOC 22 7-55
100198 NUT, Nyloc 18 2-67 100293 NUT, NYLOC 21 7-57
100198 NUT, NYLOC 72 2-73 100089 NUT, NYLOC 12 7-59
100310 NUT, NYLOC 71 2-73 100146 NUT, NYLOC 26 7-61
100312 NUT, NYLOC 70 2-73 100312 NUT, NYLOC 25 7-61
100089 NUT, NYLOC 74 2-75 100370 NUT, NYLOC 23 7-61
100312 NUT, NYLOC 70 2-75 100212 NUT, NYLOC 27 7-63
160579 NUT, NYLOC 18 3-109 100310 NUT, NYLOC 26 7-63
100264 NUT, NYLOC 22 3-111 100314 NUT, NYLOC 25 7-63
100165 NUT, NYLOC 11 3-59 217863 NUT, NYLOC 1 7-63
226224 NUT, NYLOC 47 3-71 100273 NUT, NYLOC 17 7-65
100264 NUT, NYLOC 20 3-85 100310 NUT, NYLOC 16 7-65
100264 NUT, NYLOC 20 3-93 100198 NUT, NYLOC 25 7-71
100264 NUT, NYLOC 24 3-99 100312 NUT, NYLOC 24 7-71
100200 NUT, NYLOC 28 4-11 100128 NUT, NYLOC 41 7-73
100322 NUT, NYLOC 78 4-15 100312 NUT, NYLOC 39 7-73
100212 NUT, NYLOC 80 4-17 100569 NUT, NYLOC 32 7-73
100312 NUT, NYLOC 78 4-17 100119 NUT, NYLOC 18 7-75
100225 NUT, NYLOC 79 4-19 100258 NUT, NYLOC 21 7-79
100091 NUT, NYLOC 40 4-3 100211 NUT, NYLOC 34 7-85
100312 NUT, NYLOC 38 4-3 100312 NUT, NYLOC 33 7-85
100225 NUT, NYLOC 55 4-35 100314 NUT, NYLOC 32 7-85
100089 NUT, NYLOC 51 4-39 100370 NUT, NYLOC 29 7-85
100310 NUT, NYLOC 50 4-39 100086 NUT, NYLOC CLASS 82 6-7
100314 NUT, NYLOC 49 4-39 204170 NUT, ROUND, SPECIAL 17 7-31
100089 NUT, NYLOC 57 4-43 ZF210420 NUT, SLOTTED 200 3-41
100310 NUT, NYLOC 56 4-43 NUT, Starting Motor to Timing
DC221883 1 2-27
100314 NUT, NYLOC 55 4-43 Case
100196 NUT, NYLOC 39 4-5 100643 NUT, Stover 15 2-3
100148 NUT, NYLOC 30 5-7 100548 NUT, STOVER 15 2-65
100208 NUT, NYLOC 66 6-21 100536 NUT, STOVER 14 3-3
100238 NUT, NYLOC 65 6-23 100653 NUT, STOVER 13 3-3
100309 NUT, NYLOC 64 6-23 100644 NUT, STOVER 23 4-11
100310 NUT, NYLOC 63 6-23 100652 NUT, STOVER 22 4-11
100176 NUT, NYLOC 81 6-5 100548 NUT, STOVER 49 4-33
100309 NUT, NYLOC 79 6-5 100569 NUT, STOVER 17 7-51
100310 NUT, NYLOC 78 6-5 100424 NUT, STOVER 17 7-55
100310 NUT, NYLOC 78 6-7 100548 NUT, STOVER 16 7-57
100189 NUT, NYLOC 80 6-9 100548 NUT, STOVER 20 7-71
100309 NUT, NYLOC 79 6-9 100617 NUT, STOVER 31 7-73
100281 NUT, NYLOC 12 7-11 100598 NUT, STOVER 16 7-79
100062 NUT, NYLOC 7 7-13 100548 NUT, STOVER 25 7-85
100089 NUT, NYLOC 21 7-17 100536 NUT, STOVER, CLASS 71 4-15
100314 NUT, NYLOC 20 7-17 NUT, Turbocharger to Manifold
DC221582 5 2-39
100090 NUT, NYLOC 90 7-19 M10
100314 NUT, NYLOC 82 7-19 DC221896 NUT, Union Fuel Lines 1 2-33
100731 NUT, NYLOC 18 7-23 290131 NUT, WING 1 2-61
100063 NUT, NYLOC 18 7-25 100089 NUT,NYLOC 13 3-57
100062 NUT, NYLOC 18 7-29 100370 NUT,NYLOC 9 5-11
100421 NUT, NYLOC 9 7-29 210547 NUT,NYLOC 1 5-11
207375 NUT, NYLOC 24 7-29 100312 NUT,NYLOC 15 6-17
205423 NUT, NYLOC 23 7-31 207033 NUT,NYLOC 16 6-17
206309 NUT, NYLOC 9 7-33 100212 NUT,NYLOC 29 7-51
224960 NUT, NYLOC 14 7-33 100370 NUT,NYLOC M4 44 6-27
100198 NUT, NYLOC 28 7-43 100733 NUT,NYLOC S/STEEL: M5 40 6-27
100310 NUT, NYLOC 27 7-43 100198 NUT,NYLOC, M5 47 6-27
100312 NUT, NYLOC 26 7-43 100309 NUT,NYLOC,M8 46 6-27
176312 NUT, NYLOC 20 7-5 100536 NUT,STOVER 70 7-15
100312 NUT, NYLOC 28 7-51 226004 NYLON SPACER 47 7-39
100314 NUT, NYLOC 27 7-51 207175 NYLON SPACER 1/2 "28 7-39
100370 NUT, NYLOC 24 7-51 207796 O RING 32 3-119

B20D 6X4 & 6X6 SUPERTRUCK


12-19
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224209 O RING 5 3-65 ZF210339 O. CLUTCH DISC, 2.5 110 3-19
224231 O RING 83 3-65 ZF210340 O. CLUTCH DISC, 2.5 120 3-19
224231 O RING 83 3-67 ZF210306 O. CLUTCH DISC, 2.5 270 3-25
224426 O RING 2 3-67 ZF210306 O. CLUTCH DISC, 2.5 400 3-25
224229 O RING 81 3-69 ZF210317 O. CLUTCH DISC, 3.0 50 3-13
224232 O RING 84 3-69 ZF210318 O. CLUTCH DISC, 3.0 70 3-13
224235 O RING 80 3-69 ZF210317 O. CLUTCH DISC, 3.0 70 3-15
224236 O RING 85 3-69 ZF210328 O. CLUTCH DISC, 3.0 80 3-15
225268 O RING 86 3-69 ZF210328 O. CLUTCH DISC, 3.0 10 3-17
290102 O RING 1 3-69 ZF200106 O.CLUTCH DISC, 2.1 40 3-107
140011 O RING 24 3-91 ZF200106 O.CLUTCH DISC, 2.1 40 3-115
140352 O RING 21 3-91 ZF200106 O.CLUTCH DISC, 2.1 45 3-115
140775 O RING 22 3-91 ZF200106 O.CLUTCH DISC, 2.1 40 3-83
122107 O RING 44 4-15 ZF200106 O.CLUTCH DISC, 2.1 45 3-83
140162 O RING 40 4-15 ZF200106 O.CLUTCH DISC, 2.1 40 3-89
122159 O RING 41 4-17 ZF200106 O.CLUTCH DISC, 2.1 45 3-89
122192 O RING 42 4-17 ZF200106 O.CLUTCH DISC, 2.1 40 3-97
223245 O RING 30 4-27 ZF200106 O.CLUTCH DISC, 2.1 45 3-97
122136 O RING 39 4-33 ZF200107 O.CLUTCH DISC, 2.2 40 3-107
140150 O RING 36 4-35 ZF200107 O.CLUTCH DISC, 2.2 40 3-115
140473 O RING 17 4-45 ZF200107 O.CLUTCH DISC, 2.2 45 3-115
140702 O RING 22 4-45 ZF200107 O.CLUTCH DISC, 2.2 40 3-83
121365 O RING 4 5-11 ZF200107 O.CLUTCH DISC, 2.2 45 3-83
121365 O RING 13 5-11 ZF200107 O.CLUTCH DISC, 2.2 40 3-89
121362 O RING 16 5-7 ZF200107 O.CLUTCH DISC, 2.2 45 3-89
121365 O RING 7 5-9 ZF200107 O.CLUTCH DISC, 2.2 40 3-97
140193 O RING 6 5-9 ZF200107 O.CLUTCH DISC, 2.2 45 3-97
220949 O RING 19 5-9 ZF200108 O.CLUTCH DISC, 2.3 40 3-107
NSI O RING 6 5-9 ZF200108 O.CLUTCH DISC, 2.3 40 3-115
NSI O RING 8 5-9 ZF200108 O.CLUTCH DISC, 2.3 45 3-115
NSI O RING 9 5-9 ZF200108 O.CLUTCH DISC, 2.3 40 3-83
NSI O RING 11 5-9 ZF200108 O.CLUTCH DISC, 2.3 45 3-83
NSI O RING 12 5-9 ZF200108 O.CLUTCH DISC, 2.3 40 3-89
NSI O RING 14 5-9 ZF200108 O.CLUTCH DISC, 2.3 45 3-89
NSI O RING 15 5-9 ZF200108 O.CLUTCH DISC, 2.3 40 3-97
NSI O RING 16 5-9 ZF200108 O.CLUTCH DISC, 2.3 45 3-97
NSI O RING 18 5-9 ZF200109 O.CLUTCH DISC, 2.4 40 3-107
206293 O RING 33 7-13 ZF200109 O.CLUTCH DISC, 2.4 40 3-115
140602 O RING 12 7-69 ZF200109 O.CLUTCH DISC, 2.4 45 3-115
101080 O RING 24 7-77 ZF200109 O.CLUTCH DISC, 2.4 40 3-83
140115 O RING 23 7-77 ZF200109 O.CLUTCH DISC, 2.4 45 3-83
100532 O RING 9 7-81 ZF200109 O.CLUTCH DISC, 2.4 40 3-89
140020 O RING 7 7-81 ZF200109 O.CLUTCH DISC, 2.4 45 3-89
122164 O RING, 37 4-35 ZF200109 O.CLUTCH DISC, 2.4 40 3-97
NSI O RING, HEATING ELEMENT 4 5-9 ZF200109 O.CLUTCH DISC, 2.4 45 3-97
ZF210321 O. CLUTCH DISC 90 3-13 ZF200111 O.CLUTCH DISC, 2.5 50 3-107
ZF210329 O. CLUTCH DISC 100 3-15 ZF200110 O.CLUTCH DISC, 2.5 45 3-115
ZF210317 O. CLUTCH DISC 20 3-17 ZF200111 O.CLUTCH DISC, 2.5 50 3-115
ZF210326 O. CLUTCH DISC 60 3-17 ZF200110 O.CLUTCH DISC, 2.5 45 3-83
ZF210338 O. CLUTCH DISC 100 3-19 ZF200111 O.CLUTCH DISC, 2.5 50 3-83
ZF100175 O. CLUTCH DISC 180 3-25 ZF200110 O.CLUTCH DISC, 2.5 45 3-89
ZF160446 O. CLUTCH DISC 120 3-45 ZF200111 O.CLUTCH DISC, 2.5 50 3-89
ZF210433 O. CLUTCH DISC 110 3-45 ZF200110 O.CLUTCH DISC, 2.5 45 3-97
ZF210320 O. CLUTCH DISC, 2.0 70 3-13 ZF200111 O.CLUTCH DISC, 2.5 50 3-97
ZF210320 O. CLUTCH DISC, 2.0 80 3-15 OIL CONTAINER,PRIMING
262127 A 10-5
ZF210320 O. CLUTCH DISC, 2.0 10 3-17 LUB.SYST
ZF210341 O. CLUTCH DISC, 2.0 130 3-19 280259 Oil level tool 5 10-31
ZF210307 O. CLUTCH DISC, 2.0 280 3-25 224398 ORIFICE 2 4-21
ZF210307 O. CLUTCH DISC, 2.0 410 3-25 224403 ORIFICE 4 4-21
ZF210319 O. CLUTCH DISC, 2.5 70 3-13 224404 ORIFICE 10 4-21
ZF210319 O. CLUTCH DISC, 2.5 80 3-15 121131 ORIFICE 28 4-23
ZF210319 O. CLUTCH DISC, 2.5 10 3-17 224403 ORIFICE 4 4-23

B20D 6X4 & 6X6 SUPERTRUCK


12-20
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224404 ORIFICE 10 4-23 183746 P CLIPS 11 3-111
ZF120035 ORIFICE, 0.7 /204 3-35 183621 P CLIPS 11 3-79
ZF100115 ORIFICE, 0.8 /210 3-35 183622 P CLIPS 11 3-93
ZF120034 ORIFICE, 0.8 /202 3-35 183621 P CLIPS 6MM 11 3-85
ZF120006 ORIFICE, 1.00 /206 3-35 183745 P CLIPS 6MM 11 3-99
ZF100115 ORIFICE, 0.8 /410 3-37 NSI PACKING, Piston 10 3-117
ZF120006 ORIFICE, 0.8 /404 3-37 NSI PACKING, Plug 9 3-117
ZF120006 ORIFICE, 0.8 /406 3-37 224932 PAD, ARM, LH 20 7-35
ZF120006 ORIFICE, 0.8 /408 3-37 224930 PAD, ARM, RH 19 7-35
ZF180018 O-RING 530 3-11 207864 PAD, HATCH, ELECTRICAL 23 7-25
ZF210228 O-RING 800 3-11 222605 PADS, PARK BRAKE 48 3-71
ZF210229 O-RING 820 3-11 DC221818 PAN, OIL 2 2-7
ZF210238 O-RING 400 3-21 226022 PANEL NUT 58 7-39
ZF210314 O-RING 490 3-25 176434 PANEL, CIRCUIT BREAKER 56 6-5
ZF210363 O-RING 400 3-29 207118 PANEL, CONTROL, HVAC 22 6-7
ZF210380 O-RING /130 3-35 226065 PANEL, CONTROL, HVAC 2 7-41
ZF210382 O-RING /160 3-35 207869 PANEL, INSTRUMENT FACE 25 7-25
ZF140094 O-RING /320 3-37 206465 PANEL, INTERIOR, MAIN DOOR 18 7-9
ZF210380 O-RING /280 3-37 100834 PANEL, LEVER, ZF 2 7-25
ZF210382 O-RING /330 3-37 223716 PARK BRAKE ASSEMBLY 2 3-71
ZF210423 O-RING 570 3-43 206829 P-CLIP 22 4-17
ZF210425 O-RING 600 3-43 203588 P-CLIP 25 7-47
ZF210445 O-RING 370 3-45 204043 P-CLIP 22 7-47
ZF140101 O-RING 594 3-49 263607 PEDAL 5 4-7
ZF210457 O-RING 800 3-49 208413 PEDAL, BRAKE 2 4-7
ZF210455 O-RING 5 3-51 122106 PEDAL, BRAKE, CARLISLE 24 4-5
ZF210459 O-RING 14 3-53 173802 PEG, BONNET CATCH 8 7-57
ZF140074 O-RING 40 3-7 217411 PIN 17 3-117
ZF210197 O-RING 70 3-7 224642 PIN 16 3-117
122156 O-RING 43 4-19 ZF210322 PIN 100 3-13
140728 O-RING 38 4-19 ZF210327 PIN 50 3-15
224389 O-RING 8 4-25 ZF210331 PIN 70 3-17
100256 O-RING 5 4-27 ZF210343 PIN 150 3-19
223233 O-RING 27 4-27 ZF140084 PIN 440 3-25
226039 O-RING 7 4-27 ZF210291 PIN 70 3-25
140805 O-RING 7 4-29 ZF210309 PIN 320 3-25
230167 O-RING A 4-29 ZF210310 PIN 330 3-25
220697 O-RING 4 4-9 ZF100187 PIN /170 3-35
NSI O-RING 9 5-13 ZF100187 PIN /350 3-37
NSI O-RING 13 5-13 ZF210382 PIN /340 3-37
100580 O-RING 9 5-5 181191 PIN ASSY, ARTIC LOCK 2 7-69
206387 O-RING 21 5-5 176108 PIN ASSY, BIN PIVOT 2 7-81
210243 O-RING 14 5-5 100989 PIN BIN STAY 29 7-73
210731 O-RING 24 5-5 281007 Pin inserting tool 8 10-15
221594 O-RING 23 5-5 ZF210261 PIN, BEARING /130 3-23
226006 O-RING 45 7-39 ZF210270 PIN, BEARING /122 3-23
208104 O-RING 27 7-5 ZF210351 PIN, BEARING /130 3-27
218735 O-RING, 17 X 2 3 6-27 ZF210356 PIN, BEARING /220 3-27
ZF100182 O-RING, 40X3 430 3-29 100655 PIN, BONNET HINGE 14 7-55
ZF100117 O-RING, 4X1.5 670 3-33 100632 PIN, BRAKE PEDAL 7 4-7
207281 O-RING, ODIAM=10, IDIAM=6MM 13 6-27 DC221886 PIN, Cylindrical 4 2-29
173729 OSCILLATION JOINT, CARB 11 3-91 ZF210447 PIN, CYLINDRICAL 10 3-47
280479 Oscillation tool 4 10-35 ZF210193 PIN, CYLINDRICAL 20 3-49
OVERLAY, MCC CONTROL ZF180017 PIN, CYLINDRICAL 290 3-7
226067 4 7-41
PANEL ZF210205 PIN, CYLINDRICAL 190 3-7
200089 P CLIP 42 2-71 DC100670 PIN, DOWEL 5 2-5
201419 P CLIP 40 2-71 DC221870 PIN, Dowel Gear to Crankshaft 3 2-49
203681 P CLIP 39 2-71 ZF200501 PIN, Driving 110 3-107
201213 P CLIP 41 2-75 ZF200176 PIN, DRIVING 110 3-115
186038 P CLIP 7 4-11 ZF200176 PIN, DRIVING 110 3-83
176522 P CLIP 18 7-43 ZF200176 PIN, DRIVING 110 3-89
160263 P CLIPS 2 3-109 ZF200176 PIN, DRIVING 110 3-97

B20D 6X4 & 6X6 SUPERTRUCK


12-21
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
162346 PIN, FIXED,TOP ARTIC 6 7-69 DC130196 PIPE, Breather 11 2-47
173275 PIN, FLOAT'G, BOTTOM ARTIC 3 7-69 208992 PIPE, CAC OUTLET 16 2-75
ZF180021 PIN, GUIDE 170 3-19 DC140192 PIPE, Charge Air 11 2-39
182285 PIN, LOCATE, MIRROR 41 7-19 206467 PIPE, FLANGE, SUCTION, PUMP 24 4-35
178726 PIN, LOCATE, MIRROR BKT 9 7-17 PIPE, from Fuel Filter to Feed
DC120211 4 2-33
DC221893 PIN, Locking Cover Attachment 11 2-31 Pump
100936 PIN, MTG, MIRROR 16 7-17 PIPE, from Fuel Filter to Solenoid
DC120237 10 2-37
100936 PIN, MTG, MIRROR 68 7-19 Valve
DC221882 PIN, Piston 6 2-51 PIPE, from Solenoid Valve to
DC100142 7 2-37
172783 PIN, PIVOT ROT SENSOR 4 7-81 Heater Plugs
160194 PIN, PLANET 2 3-119 PIPE, Fuel Pump to Injector Noz-
DC130198 2 2-33
224419 PIN, PLANET 20 3-69 zle
223248 PIN, PRESSURE 18 4-27 DC130199 PIPE, Fuel to Cylinder Head 3 2-33
ZF100235 PIN, SLOT 250 3-103 PIPE, GREASE, OSC BOTTOM
173728 12 3-91
ZF120009 PIN, SLOT 80 3-19 BRG
ZF210271 PIN, SLOT /130 3-23 PIPE, GREASE, OSC FNT T/B
173727 13 3-91
ZF210354 PIN, SLOT /200 3-27 BRG
ZF210359 PIN, SLOT 220 3-27 178691 PIPE, GREASE, OSC TOP BRG 14 3-91
ZF210223 PIN, SLOT 704 3-9 174579 PIPE, HYD BRAKES, FRON 25 4-39
ZF210224 PIN, SLOT 710 3-9 174579 PIPE, HYD BRAKES, FRONT 28 4-41
ZF200280 PIN, SLOTTED 228 3-101 172815 PIPE, HYD BRAKES, REAR 28 4-39
ZF160542 PIN, SLOTTED 346 3-103 172815 PIPE, HYD BRAKES,R EAR 31 4-41
ZF140041 PIN, SLOTTED 280 3-113 206434 PIPE, MAKE-UP LINE 34 2-71
ZF140041 PIN, SLOTTED 280 3-81 206435 PIPE, OIL COOLER CIRCUIT 33 2-71
ZF140041 PIN, SLOTTED 280 3-87 DC130209 PIPE, Oil Feed 2 2-21
ZF140041 PIN, SLOTTED 280 3-95 DC120182 PIPE, Oil Return 3 2-21
161127 PIN, SLOTTED SPRING 17 3-99 PIPE, Plastic Return Pipe to
203588 8 2-21
160432 PIN, SMALL HEAD 13 4-11 Crankcase
224237 PIN, SPRING 41 3-69 DC221950 PIPE, Retarder 10 2-53
176407 PIN, STEER TAPPED 32 4-15 DC221936 PIPE, Suction 5 2-17
910138 PINCHWELD 2 7-59 DC100385 PIPE, Suction 3 2-43
204708 PINCHWELD, BOOTSEAL 3 7-59 DC130162 PIPE, Suction 2 2-43
207852 PINCHWELD, BOOTSEAL 3 7-63 206187 PIPE, SUCTION LINE 36 2-71
910241 PINCHWELD, LARGE 2 7-63 208823 PIPE, SUCTION, HYD 18 4-35
ZF100166 PIPE 540 3-11 171437 PIPE, TIP, BIN UP AND DOWN 29 4-39
ZF100166 PIPE 760 3-11 171437 PIPE, TIP, BIN UP AND DOWN 32 4-41
ZF210332 PIPE 10 3-17 207967 PIPE, VENT LINE 25 2-71
ZF210232 PIPE 10 3-19 210529 PIPE, WINDOW WASHER KIT 8 6-13
ZF210287 PIPE 30 3-25 207794 PIPE,CONDENSOR, AIR-CON 7 7-43
ZF140072 PIPE 520 3-5 207836 PIPE,CONDENSOR, AIR-CON 6 7-43
ZF140070 PIPE 300 3-7 DC140184 PISTON 23 2-11
PIPE ASSY, COMPRES COOL- 140654 PISTON 7 3-117
203923 13 5-7 ZF140084 PISTON 20 3-13
ING
204668 PIPE, AIR INTAKE 6 2-61 ZF140084 PISTON 20 3-15
100917 PIPE, AIR LINE 15 5-3 ZF140088 PISTON 30 3-19
DC140191 PIPE, Air on Turbocharger 9 2-39 ZF160383 PISTON 490 3-21
DC130206 PIPE, at Cylinder Head 7 2-43 ZF210240 PISTON 440 3-21
DC120182 PIPE, at Waterpump 8 2-43 ZF210242 PISTON 480 3-21
176516 PIPE, BIN LIFT CYL 22 4-39 ZF210293 PISTON 110 3-25
176516 PIPE, BIN LIFT CYL 25 4-41 ZF210303 PISTON 250 3-25
140340 PIPE, BRAKE, FRONT, LHS 14 3-79 ZF210313 PISTON 454 3-25
140340 PIPE, BRAKE, FRONT, LHS 14 3-85 ZF140088 PISTON 40 3-27
176722 PIPE, BRAKE, FRONT, RHS 13 3-79 ZF120006 PISTON /200 3-35
176722 PIPE, BRAKE, FRONT, RHS 13 3-85 ZF210373 PISTON /040 3-35
140340 PIPE, BRAKE, MID, LHS 16 3-111 ZF210377 PISTON /070 3-35
140340 PIPE, BRAKE, MID, LHS 14 3-93 ZF210387 PISTON /250 3-35
176872 PIPE, BRAKE, MID, LHS 15 3-99 ZF120006 PISTON /402 3-37
176724 PIPE, BRAKE, MID, RHS 15 3-111 ZF210372 PISTON /124 3-37
176724 PIPE, BRAKE, MID, RHS 13 3-93 ZF210376 PISTON /230 3-37
162955 PIPE, BRAKE, MID, RHS 16 3-99 ZF210377 PISTON /234 3-37
120148 PIPE, BRAKE, TRAILING, LHS 26 3-109 ZF210383 PISTON /400 3-37
176726 PIPE, BRAKE, TRAILING, RHS 25 3-109 ZF210386 PISTON /440 3-37

B20D 6X4 & 6X6 SUPERTRUCK


12-22
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210387 PISTON /450 3-37 ZF210297 PLATE, FIXING 160 3-25
ZF210395 PISTON /150 3-37 ZF210407 PLATE, FIXING /180 3-39
ZF210404 PISTON /130 3-39 225253 PLATE, FLANGE 32 3-65
ZF210405 PISTON /130 3-39 225256 PLATE, FLANGE 35 3-69
ZF210405 PISTON /140 3-39 172806 PLATE, GUIDE, BIN 10 7-79
225250 PISTON 26 3-69 ZF210370 PLATE, INTERMEDIATE 58 3-31
ZF210200 PISTON 90 3-7 PLATE, LOCATING, 9P DEUT-
173488 63 6-5
ZF210201 PISTON 110 3-7 SCH
ZF210203 PISTON 160 3-7 100149 PLATE, LOCK 11 3-119
ZF210206 PISTON 200 3-7 226068 PLATE, MCC CONTROL PANEL 3 7-41
223238 PISTON 19 4-27 176204 PLATE, PERFERATED, GRILL 4 7-59
140438 PISTON 7 4-31 ZF210430 PLATE, PISTON 80 3-45
150191 PISTON 6 4-45 223213 PLATE, PORT A10 8 4-27
DC221912 PISTON KIT 6 2-41 160360 PLATE, RETAINER, RING GEAR 10 3-119
NSI PISTON SCREWS 12 3-71 224221 PLATE, RETARDER 37 3-65
NSI PISTON SEAL ASSY 14 3-71 PLATE, SANDWICH, MUD-
105013 21 7-85
ZF210208 PISTON, 260 3-7 GUARD
226047 PISTON, CONTROL 12 4-27 206336 PLATE, SELECTOR INDICATOR 150 3-55
DC221879 PISTON, Fitting Size 1, Height -.30 3 2-51 207349 PLATE, SERIAL NUMBER 3 7-87
PISTON, Fitting Size 11, Height - 217178 PLATE, SERIAL NUMBER PLT 28 7-87
DC221880 3 2-51
.60 176061 PLATE, SERRATED, WIDE STEP 16 7-61
PISTON, Fitting Size 111, Height - 170548 PLATE, SPACER, AXLE 9 7-75
DC260108 4 2-51
.90 100833 PLATE, STEP, CAB 8 7-27
DC221878 PISTON, Kit, Standard, 3 2-51 ZF210265 PLATE, THRUST /160 3-23
281267 Piston, Measuring 3 10-29 ZF210275 PLATE, THRUST /154 3-23
161462 PISTON, SUSP STRUT 15 7-77 ZF210276 PLATE, THRUST /160 3-23
NSI PISTONS 31 3-71 ZF100004 PLATE, TYPE 810 3-49
DC100378 PIVOT, Ball 10 2-23 PLATE,ROT SENSOR
100949 34 6-27
ZF210350 PLANET CARRIER /120 3-27 COVER,B30D
140191 PLANET CARRIER 3 CAGE 31 3-119 176107 PLATE,ROT SENSOR MTG,B30D 33 6-27
203685 PLANET GEAR 21 3-119 281234 Pliers, Lifting 13 10-29
ZF210264 PLANET GEAR SET /150 3-23 PLT, BAFFLE, RAD SEAL, BOT-
174395 7 7-59
ZF210274 PLANET GEAR SET /150 3-23 TOM
ZF210353 PLANET GEAR SET /150 3-27 174439 PLT, BAFFLE, RAD SEAL, LHS 6 7-59
ZF210358 PLANET GEAR SET /240 3-27 174393 PLT, BAFFLE, RAD SEAL, RHS 9 7-59
ZF210259 PLANETARY DRIVE /110 3-23 174394 PLT, BAFFLE, RAD SEAL, TOP 8 7-59
ZF210268 PLANETARY DRIVE /110 3-23 176324 PLT, BATT CABLE MTG 45 6-23
ZF210349 PLANETARY DRIVE /110 3-27 PLT, BLANK, CAB, HANDLE,
218342 1 7-5
NSI PLASTIC PISTON 7 5-9 MTG
172043 PLATE ADAPTER GUIDE 10 7-57 140728 PLT, BREATHER MTG 38 4-17
ZF210440 PLATE, 65X90X5.25 250 3-45 206585 PLT, CAPTIVE, INTER HINGE 28 7-25
202621 PLATE, AXLE SERIAL NUMBER 9 3-111 178336 PLT, CHEVRON BOARD BIN 19 7-85
202621 PLATE, AXLE SERIAL NUMBER 9 3-79 172816 PLT, COVER, BIN PIPES 27 4-39
202621 PLATE, AXLE SERIAL NUMBER 9 3-85 172816 PLT, COVER, BIN PIPES 30 4-41
202621 PLATE, AXLE SERIAL NUMBER 9 3-93 161685 PLT, COVER-FIXED ARTIC 8 7-69
202621 PLATE, AXLE SERIAL NUMBER 9 3-99 162345 PLT, COVER-FLOAT ARTIC 7 7-69
176088 PLATE, BULKHEAD, FIREWALL 30 7-47 281682 PLT, EXTRACT 8 10-19
ZF100171 PLATE, CLAMPING 850 3-11 176721 PLT, LOCK BULKHEAD 31 4-33
ZF210231 PLATE, CLAMPING 840 3-11 173782 PLT, LOCK BULKHEAD 33 4-35
ZF140075 PLATE, COVER 510 3-11 161016 PLT, LOCK, AXLE 10 7-75
204038 PLATE, Cover 13 3-117 178494 PLT, M/FLAP PROTECT, U/RUN 14 7-85
ZF210358 PLATE, COVER 70 3-31 174557 PLT, MTG BRK, VENT LINES 52 2-71
ZF210388 PLATE, COVER 150 3-31 186706 PLT, MTG, B/HEAT CVR 8 7-73
ZF210368 PLATE, COVER /090 3-35 173595 PLT, MTG, COOLING PIPES 54 2-71
ZF210386 PLATE, COVER /240 3-35 176084 PLT, MTG, ELECTRICAL, HAR-
47 6-21
ZF210368 PLATE, COVER /250 3-37 NESS
ZF210388 PLATE, COVER /490 3-37 174676 PLT, MTG, LHS, GUARD, WIN-
14 7-5
122136 PLATE, Cover, Flywheel, Housing 10 2-3 DOW
207879 PLATE, COVER, RADIO 2 7-23 181880 PLT, MTG, RHS, GUARD, WIN-
15 7-5
ZF210366 PLATE, DUCT 20 3-31 DOW
NSI PLATE, END MERITOR BRAKE 43 3-71 176203 PLT, MTG, TOP, CONDENSOR 5 7-59
ZF100174 PLATE, FIXING 130 3-25 161025 PLT, MUDFLAP MTG 13 7-79

B20D 6X4 & 6X6 SUPERTRUCK


12-23
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
182640 PLT, NR PLT MTG 21 7-73 PLUG, Expansion for Web Cooling
DC220545 5 2-11
186749 PLT, SHIM, UNDERRUN 10 7-85 Bore
100733 PLT, SPACER, CAC 63 2-75 DC221970 PLUG, Heater Charge Air Pipe 1 2-37
186593 PLT, SPACER, MUDGUARD 7 7-61 183647 PLUG, HEX 11 7-77
176313 PLT, SPREADER, BIN TIP 13 5-3 204446 PLUG, MAGNETIC 6 3-111
176093 PLT, SPREADER, GEAR LEVER 60 6-9 150069 PLUG, MAGNETIC 19 3-119
130029 PLT, SPREADER, PARK BRAKE 14 5-3 204446 PLUG, MAGNETIC 6 3-79
176409 PLT, STEER LOW 30 4-15 204446 PLUG, MAGNETIC 6 3-85
161406 PLT, STEER TOP 35 4-15 204446 PLUG, MAGNETIC 6 3-93
176734 PLT, STIFFNER,TAIL LIGHT MTG 11 7-71 204482 PLUG, MAGNETIC 6 3-99
178169 PLT, STOP CLAMP, F/SUSP 7 7-53 120396 PLUG, MAGNETIC DRAIN 44 3-63
100836 PLT, STRIKE PIN, ROOF LATCH 12 7-29 DC140155 PLUG, OIL-MAGNET (400/20/40) 4 2-7
PLT, SUPPORT, REAR MUD 208041 PLUG, PINS 2 6-39
173955 13 7-71
FLAP 224674 PLUG, PISTON 6 3-117
PLT,BAFFLE MTG,BON- DC221898 PLUG, Screw 8 2-35
100370 72 7-49
NET,B30D DC140149 PLUG, SCREW 30 2-5
PLT,BIN SWITCH DC140182 PLUG, SCREW 23 2-5
186219 29 6-27
MTG,D#,ST,REAR> DC221809 PLUG, SCREW 27 2-5
PLT,HARNESS DC140149 PLUG, SCREW 5 2-9
101997 50 6-25
MTG,ZF6HP592,B30D DC140151 PLUG, SCREW 7 2-9
PLT,PIVOT RETAINER, HEAD- ZF140115 PLUG, SCREW 258 3-103
101997 50 6-21
LIGHT ZF140089 PLUG, SCREW 80 3-19
PLT,R/CHASSIS,ELEC ZF140089 PLUG, SCREW 14 3-27
186222 28 6-27
MTG,B20D,F ZF140089 PLUG, SCREW 358 3-27
PLT,R/CHASSIS,ELEC ZF140089 PLUG, SCREW 454 3-29
186606 27 6-27
MTG,B20D,M ZF210412 PLUG, SCREW 610 3-31
176109 PLT,TWO HOLE WASHER,B30D 32 6-27 Z0634801045 PLUG, SCREW /140 3-39
100228 PLUG 28 3-109 ZF100194 PLUG, SCREW 890 3-43
207626 PLUG 5 3-111 ZF140095 PLUG, SCREW 550 3-43
100760 PLUG 33 3-119 ZF210426 PLUG, SCREW 10 3-43
ZF100176 PLUG 454 3-29 ZF140098 PLUG, SCREW 20 3-45
DC140060 PLUG 46 3-63 ZF120005 PLUG, SCREW 180 3-5
207626 PLUG 5 3-79 ZF140069 PLUG, SCREW 180 3-5
207626 PLUG 5 3-85 ZF140070 PLUG, SCREW 190 3-5
207626 PLUG 5 3-93 ZF140069 PLUG, SCREW 120 3-53
207626 PLUG 5 3-99 ZF140069 PLUG, SCREW 130 3-53
208886 PLUG 85 4-19 ZF140070 PLUG, SCREW 100 3-53
140062 PLUG 29 4-27 ZF140089 PLUG, SCREW 110 3-53
223218 PLUG 4 4-27 DC140155 PLUG, SCREW, HEX 9 2-9
140806 PLUG 6 4-29 DC140150 PLUG, SCREW, RET-THERMO 21 2-5
208260 PLUG 1 4-5 206704 PLUG, SOCKETS 2 6-37
220610 PLUG 3 4-9 206711 PLUG, SOCKETS 13 6-37
DC100676 PLUG, 7 2-7 206712 PLUG, SOCKETS 12 6-37
DC221856 PLUG, Expansion 14 2-13 218308 PLUG, SOCKETS 3 6-37
DC120221 PLUG, 2-PIN 14 2-25 218779 PLUG, SOCKETS 11 6-37
DC140172 PLUG, ALLEN 25 2-5 202557 PLUG, SOCKETS 8 6-39
120157 PLUG, BLANKING 11 5-9 206690 PLUG, SOCKETS 5 6-39
160182 PLUG, BRONZE THRUST 3 3-119 206704 PLUG, SOCKETS 7 6-39
PLUG, CLOSURE HEX SOCKET
100731 6 7-67 206707 PLUG, SOCKETS 6 6-39
HD 206711 PLUG, SOCKETS 11 6-39
PLUG, CLOSURE, HEX SOCKET
224368 45 3-63 206712 PLUG, SOCKETS 4 6-39
HD 218950 PLUG, SOCKETS 9 6-39
120969 PLUG, Connecting 1 5-13 206690 PLUG, SOCKETS 1 6-41
DC221808 PLUG, EXPANSION 18 2-5 206704 PLUG, SOCKETS 13 6-41
DC120230 PLUG, Expansion 25MM 5 2-11 207475 PLUG, SOCKETS 2 6-41
DC220737 PLUG, Expansion 26MM 6 2-11 218952 PLUG, SOCKETS 3 6-41
DC120229 PLUG, Expansion 34MM 3 2-11 201529 PLUG, SOCKETS 5 6-43
DC120201 PLUG, Expansion 36MM 4 2-11 202916 PLUG, SOCKETS 4 6-43
DC221800 PLUG, EXPANSION 40MM 10 2-5 206703 PLUG, SOCKETS 20 6-43
PLUG, Expansion for Web Cooling
DC120098 4 2-11 206704 PLUG, SOCKETS 3 6-43
Bore 206708 PLUG, SOCKETS 22 6-43
206735 PLUG, SOCKETS 2 6-43

B20D 6X4 & 6X6 SUPERTRUCK


12-24
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206778 PLUG, SOCKETS 7 6-43 241273 PUMP, Handlift & Prefilter Lates 2 2-67
218464 PLUG, SOCKETS 8 6-43 207219 PUMP, MANUAL WITH TANK 4 4-11
218953 PLUG, SOCKETS 9 6-43 140660 PUMP, MANUAL, C/W TANK 2 4-13
263111 PLUG, SOCKETS 1 6-45 DC140194 PUMP, Oil 2 2-17
226046 PLUG, VSTI 11 4-27 ZF100159 PUMP, PRIMARY 330 3-7
DC120195 PLUG, WELCH 9 2-5 223219 PUMP, SERVICE 1 4-27
DC220549 PLUG, WELCH 8 2-5 DC260117 PUMP, Water with Gaskets 2 2-53
120166 PLUG,BLANKING 16 5-11 281715 Punch 41 10-25
DC120114 PLUG,SCREW 29 2-5 281716 Punch 42 10-25
206413 POP RIVET 11 7-25 206777 PUSH ON TERMINAL 2 6-45
207872 POP RIVET 21 7-25 220693 RACE, BEARING 6 4-9
100655 POP RIVET 24 7-85 203927 RADIATOR, ALUMINIUM, BEHR 37 2-71
ZF210345 POT 10 3-25 280146 Rear/front diff insert tool 2 10-27
290131 PRE-CLEANER 2 2-61 204042 RECEIVER DRIER 23 7-47
281019 Press fixture 15 10-15 NSI RECEPTACLE 38 7-39
281024 Press fixture 18 10-15 206703 RECEPTACLE, PINS 16 6-37
281027 PRESS FIXTURE 21 10-17 206706 RECEPTACLE, PINS 14 6-37
281020 Press tool 16 10-15 206717 RECEPTACLE, PINS 15 6-37
281006 Press tool bearing 7 10-15 207524 RECEPTACLE, PINS 1 6-37
281700 PRESSURE PIECE 26 10-23 202557 RECEPTACLE, PINS 1 6-39
281701 PRESSURE PIECE 27 10-23 206709 RECEPTACLE, PINS 21 6-43
ZF200113 PRESSURE RING 70 3-107 208041 RECEPTACLE, PINS 1 6-43
ZF200113 PRESSURE RING 70 3-115 DC100716 RECTIFIER, Alternator 7 2-15
ZF200113 PRESSURE RING 70 3-83 200641 REDUCER, STACK 8 2-61
ZF200113 PRESSURE RING 70 3-89 186807 REFLECTOR, AMBER, BOLT ON 6 7-61
ZF200113 PRESSURE RING 70 3-97 207366 REFLECTOR, AMBER, BOLT ON 13 7-63
207990 PROPSHAFT, 02807C7C L/F/L 5 3-77 201509 REFLECTOR, AMBER, BOLT ON 9 7-65
PROPSHAFT, 028385C8.5C 204373 REFLECTOR, AMBER, BOLT ON 7 7-71
206765 10 3-77
165M85-02 204373 REFLECTOR, AMBER, BOLT ON 8 7-85
PROPSHAFT, 060085C8.5C 202686 REFLECTOR, RED, BOLT ON 8 7-71
206765 2 3-77
165M85 186755 REFLECTOR, RED, BOLT ON 9 7-85
PROPSHAFT, 06807C7C DC100346 REGULATOR AND CUT-OUT 9 2-15
207990 15 3-77
148M70, L/F/L REGULATOR, Alternator, OM501/
DC222012 1 2-15
PROPSHAFT, 09407C7C 906LA
207990 18 3-77
148M70, L/F/L NSI RELAY 24V 52 7-39
PROSHAFT, 06307C7C 148M70,
290114 14 3-77 NSI RELAY BOARD ASSY 50 7-39
L/F/L 208267 RESERVOIR BREATHER 18 4-17
280532 PROTECTION FIXTURE 22 10-17 207637 RESERVOIR BREATHER 14 4-39
ZF200182 PROTECTOR, DUST 500 3-81 207637 RESERVOIR BREATHER 17 4-41
ZF200182 PROTECTOR, DUST 500 3-87 200318 RESEVOIR 4 5-9
Z4460265366 PROTECTOR, DUST 500 3-95 200318 RESEVOIR, AIR, 10L 2 5-11
202691 PROTECTOR, HOSE STRAP 44 6-3 200318 RESEVOIR,AIR,10L 11 5-11
PROTECTOR, HOSE STRAP ON
200653 35 7-43 ZF210244 RESISTOR 10 3-21
6 206940 RESISTOR 28 6-3
281677 PULLER 3 10-19 207446 RESISTOR 16 6-7
281678 PULLER 4 10-19 RESISTOR, 120OHM, 0.5W, POT-
281681 PULLER 7 10-19 207021 TED
16 6-27
DC280162 PULLER 17 10-3 243335 RET, BKT, HOSES, CAB 3 4-3
281321 Puller for bearing assembly 5 10-13 206195 RETAINER 6 6-13
281000 Puller for bearing housing 1 10-13 226007 RETAINER 37 7-39
281375 Puller for bearing housing 6 10-13 NSI RETAINER RING 11 3-117
281675 PULLER, BEARING, T/CASE 1 10-17 226017 retainer, aircon coil 17 7-39
281679 PULLER, TWO LEG 5 10-19 ZF200165 RETAINER, SEAL 420 3-103
DC100507 PULLEY 27 2-53 DC220030 RETAINER, Spring 15 2-11
DC220508 PULLEY, Alternator 3 2-15 DC221845 RETAINER, Spring 21 2-11
DC221963 PULLEY, Guide Fuel Feed Pump 30 2-53 NSI RETAINING BOLT 8 3-71
223212 PUMP HOUSING 28 4-27 NSI RETAINING PIN 36 3-71
210244 PUMP, E/STEER 16 4-17 ZF210281 RING 250 3-23
210492 PUMP, E/STEER 14 4-17 ZF160397 RING 460 3-25
210791 PUMP, EMERGENCY STEERING 2 4-29 100461 RING GEAR 26 3-119
DC100693 PUMP, Fuel 6 2-31 DC221851 RING SEAL 17 2-7
DC260109 PUMP, Fuel Injection 2 2-31 281357 Ring wrench 2 10-13

B20D 6X4 & 6X6 SUPERTRUCK


12-25
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160390 RING, ANGLE 280 3-23 DC221824 RING, SEAL 1 2-9
140020 RING, ANTI-EXTRUSION 21 4-45 DC130203 RING, Seal Air Pipe 10 2-39
140353 RING, BACK UP, FOR 140115 22 7-77 DC100319 RING, Seal Charge Air Pipe 12 2-39
251104 RING, Clamping 2 2-3 RING, Seal Constant Throttle to
DC130193 11 2-13
ZF210443 RING, FREE WHEEL 310 3-45 Head
ZF210212 RING, INTERMEDIATE 360 3-7 RING, Seal Fitting to Intermediate
DC221952 24 2-53
ZF210283 RING, INTERNAL 268 3-23 Piece
ZF210222 RING, INTERNAL 700 3-9 DC140190 RING, Seal Fuel Pipe to Fuel Filter 13 2-37
DC221863 RING, Lock 23 2-13 RING, Seal Fuel Pipe to Solenoid
DC221904 14 2-37
ZF210334 RING, PISTON 50 3-19 Valve
ZF210335 RING, PISTON 60 3-19 RING, Seal Injector to Cylinder
DC140185 29 2-11
ZF140080 RING, PISTON 130 3-21 Head
ZF210302 RING, PISTON 230 3-25 RING, Seal Injector to Cylinder
DC140186 30 2-11
ZF210304 RING, PISTON 260 3-25 Head
ZF210332 RING, PISTON 50 3-27 RING, Seal Oil Feed Pipe to Oil
DC221133 5 2-21
ZF210219 RING, PISTON 670 3-9 Filter Head
ZF210428 RING, PISTON, 140X149X2 60 3-45 DC130201 RING, Seal Pipe to Solenoid Valve 9 2-37
ZF210429 RING, PISTON, 320X332X2.5 70 3-45 DC100692 RING, Seal Pump to Crankcase 4 2-31
ZF210436 RING, PISTON, 50X2.5 200 3-45 DC221985 RING, Seal Sender Unit to Flange 8 2-53
ZF210324 RING, PRESSURE 150 3-15 RING, Seal Socket to Cylinder
DC100636 33 2-11
DC221949 RING, Retaining 1 2-51 Head
ZF140116 RING, RETAINING 350 3-103 DC221918 RING, Seal, 3 Piece Exhaust 4 2-23
ZF210243 RING, RETAINING 600 3-21 ZF140106 RING, SEALING 280 3-103
ZF210266 RING, RETAINING 110 3-23 ZF100110 RING, SEALING 620 3-11
ZF210277 RING, RETAINING 190 3-23 ZF100159 RING, SEALING 630 3-11
ZF210464 RING, RETAINING /180 3-23 ZF100169 RING, SEALING 610 3-11
ZF140085 RING, RETAINING 470 3-25 ZF210215 RING, SEALING 550 3-11
ZF210289 RING, RETAINING 60 3-25 ZF210226 RING, SEALING 770 3-11
ZF210383 RING, RETAINING /180 3-35 ZF210337 RING, SEALING 90 3-19
Z0630502228 RING, RETAINING /380 3-37 ZF140090 RING, SEALING 20 3-27
ZF210383 RING, RETAINING /390 3-37 ZF210361 RING, SEALING 380 3-27
ZF140100 RING, RETAINING 590 3-49 ZF100176 RING, SEALING 464 3-29
ZF210453 RING, RETAINING 2 3-51 ZF210365 RING, SEALING 10 3-29
ZF210202 RING, RETAINING 150 3-7 ZF210417 RING, SEALING 10 3-39
ZF210207 RING, RETAINING 250 3-7 ZF100192 RING, SEALING 550 3-43
220694 RING, RETAINING 8 4-9 ZF140096 RING, SEALING 560 3-43
RING, Retaining Cover Attach- Z0750116266 RING, SEALING 30 3-45
DC221894 12 2-31 ZF120004 RING, SEALING 190 3-5
ment
DC221772 RING, Rubber 5 2-25 ZF140071 RING, SEALING 500 3-5
DC221834 RING, SEAL 10 2-11 ZF180016 RING, SEALING 510 3-5
DC221847 RING, Seal 24 2-11 206345 RING, SEALING 120 3-53
DC221853 RING, Seal 31 2-11 ZF100206 RING, SEALING 110 3-53
DC221941 RING, Seal 6 2-19 ZF120005 RING, SEALING 120 3-53
DC120209 RING, Seal 6 2-33 ZF210559 RING, SEALING 130 3-53
DC100173 RING, Seal 7 2-35 Z0637835033 RING, SEALING 300 3-7
DC140063 RING, Seal 6 2-35 ZF100167 RING, SNAP 590 3-11
DC221897 RING, Seal 4 2-35 ZF100168 RING, SNAP 600 3-11
DC100696 RING, Seal 8 2-41 ZF100078 RING, SNAP 30 3-115
DC220481 RING, Seal 10 2-43 ZF210324 RING, SNAP 150 3-13
DC100173 RING, SEAL 24 2-5 ZF210256 RING, SNAP /140 3-23
DC120116 RING, SEAL 20 2-5 ZF210257 RING, SNAP 90 3-23
DC120158 RING, SEAL 22 2-5 ZF210295 RING, SNAP 140 3-25
DC120227 RING, SEAL 26 2-5 ZF210411 RING, SNAP 590 3-31
DC150170 RING, SEAL 35 2-5 ZF210454 RING, SNAP 3 3-51
DC221810 RING, SEAL 31 2-5 ZF100078 RING, SNAP 30 3-83
DC221811 RING, SEAL 33 2-5 ZF100078 RING, SNAP 30 3-89
DC221812 RING, SEAL 37 2-5 ZF100078 RING, SNAP 30 3-97
DC221962 RING, Seal 18 2-53 ZF160523 RING, SPACER 140 3-101
DC221819 RING, SEAL 5 2-7 ZF210204 RING, SPACER 180 3-7
DC100673 RING, SEAL 10 2-9 ZF210204 RING, SPACER 280 3-7
DC120120 RING, SEAL 6 2-9 ZF210284 RING, SPLIT 270 3-23
DC220100 RING, SEAL 8 2-9 ZF210301 RING, SPLIT 210 3-25

B20D 6X4 & 6X6 SUPERTRUCK


12-26
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210233 RING, STATOR 20 3-21 263063 SCREW 1 7-53
260257 RING, STEEL 1 3-119 100654 SCREW 15 7-57
ZF210348 RING, THRUST 200 3-27 100548 SCREW 21 7-61
ZF100162 RING, THRUST 370 3-7 100063 SCREW 32 7-63
ZF210213 RING,PISTON 390 3-7 100212 SCREW 18 7-65
ZF160540 RING,RETAINING 319 3-103 100548 SCREW 7 7-67
RING,THRUST SUN GEAR HTB 100091 SCREW 27 7-71
160263 6 3-119
STEP 100655 SCREW 19 7-71
161593 ROD ASSY, CYL, LIFT 4 4-45 100064 SCREW 46 7-73
174554 ROD, ASSY, SUSP STRUT 13 7-77 100082 SCREW 45 7-73
DC221911 ROD, Connecting 5 2-41 ZF140089 SCREW, PLUG 464 3-29
DC100080 ROD, Connecting 2 2-51 DC100683 SCREW, Adjusting 17 2-13
181675 ROD, CYL, STEER, CARB 4 4-31 204111 SCREW, ADJUSTING HANDLE 4 7-31
280145 Rod, m6 1 10-25 DC221937 SCREW, Alternator to Bracket 1 2-15
ROD, Push Inlet and Exhaust DC100491 SCREW, Alternator to Support 16 2-15
DC221888 1 2-29
Valves SCREW, Belt Tightener to Cylin-
DC221391
223722 ROLL PINS 34 3-71 der Crankcase
ZF100196 ROLLER 140 3-45 SCREW, Bracket to Charging Air
DC100604 5 2-37
ZF100199 ROLLER 320 3-45 Pipe
ZF210434 ROLLER 130 3-45 SCREW, Bracket to Charging Air
DC100597 18 2-39
100264 ROLLER, BEARING 4 3-109 Pipe
160190 ROLLER, BEARING 9 3-119 DC100152 SCREW, Bracket to Crankcase 14 2-15
ZF210290 ROLLER, NEEDLE 64 3-25 SCREW, Bracket to Flanged
DC221920 16 2-23
207799 ROOF, CAB, YELLOW 3 7-5 Elbow
ROSETTE, AIR OUT, COOLER DC100478 SCREW, Bracket to Oil Filter 19 2-15
100831 39 7-37
BOX 206353 SCREW, Bracket to Water Pump 19 2-39
ZF210236 ROTOR 120 3-21 207340 SCREW, BUTTON HEAD 27 7-77
100842 RUBBER, LATCH, COOLER BOX 10 7-25 DC130212 SCREW, Cap 1 2-41
100832 RUBBER, STRAP, DOOR 9 7-9 ZF140077 SCREW, CAP 600 3-11
186692 RUBBER, SUSP CAVITY, LHS 18 7-73 ZF180019 SCREW, CAP 750 3-11
186699 RUBBER, SUSP CAVITY,RHS 12 7-73 ZF210315 SCREW, CAP 10 3-11
NSI SADDLE 52 3-71 ZF100087 SCREW, CAP 130 3-115
206626 SANDWICH BLOCK, AXLE MTG 2 7-75 ZF100198 SCREW, CAP 160 3-45
ZF140097 SCREEN, SUCTION 590 3-43 ZF100201 SCREW, CAP 390 3-47
220010 SCREEN,SUCTION 4 8-3 ZF160479 SCREW, CAP 570 3-49
220010 SCREEN,SUCTION 4 8-3 ZF210458 SCREW, CAP 10 3-51
DC260095 SCREW 10 2-15 ZF100160 SCREW, CAP 330 3-7
DC150174 SCREW 6 2-5 ZF100160 SCREW, CAP 370 3-7
DC221877 SCREW 3 2-51 ZF100160 SCREW, CAP 400 3-7
202860 SCREW 14 2-61 ZF100160 SCREW, CAP 402 3-7
100548 SCREW 16 2-67 ZF100160 SCREW, CAP 404 3-7
100548 SCREW 65 2-71 ZF100160 SCREW, CAP 410 3-7
100548 SCREW 65 2-75 ZF100160 SCREW, CAP 414 3-7
DC150170 SCREW 14 2-9 ZF100160 SCREW, CAP 420 3-7
100670 SCREW 65 4-17 ZF100160 SCREW, CAP 430 3-7
178723 SCREW 49 4-3 ZF100087 SCREW, CAP 130 3-83
100314 SCREW 53 4-33 ZF100087 SCREW, CAP 130 3-89
100653 SCREW 48 4-33 ZF100160 SCREW, CAP 440 3-9
100548 SCREW 49 4-35 ZF100087 SCREW, CAP 130 3-97
100061 SCREW 52 4-39 223247 SCREW, CAP 2 4-27
100077 SCREW 58 4-43 243365 SCREW, CAP 1 4-37
221587 SCREW 19 5-5 243309 SCREW, CAP 1 4-9
262151 SCREW A 5-9 NSI SCREW, Cap 5 5-13
NSI SCREW 5 6-13 100615 SCREW, CAP 15 7-31
100548 SCREW 11 6-17 SCREW, Cap Bracket to Crank-
DC221726 12 2-25
207831 SCREW 19 6-17 case
100080 SCREW 71 6-23 SCREW, Charge Air Elbow to Cyl-
DC222060 6 2-45
100548 SCREW 59 6-23 inder Head
100615 SCREW 74 6-5 SCREW, Charge Air Pipe to Hous-
DC100369 20 2-39
100835 SCREW 71 6-5 ing
206585 SCREW 22 7-23 DC100383 SCREW, Charge Air Pipe to Hous-
21 2-39
NSI screw 26 7-39 ing

B20D 6X4 & 6X6 SUPERTRUCK


12-27
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SCREW, Charge-Air Pipe on 221591 SCREW, HEX 13 5-5
DC100695 14 2-39
Member 100199 SCREW, HEX HD 19 2-65
DC100352 SCREW, Compressor to Support 8 2-59 100283 SCREW, HEX HD 28 7-31
SCREW, Connecting Pipe on Con- 100062 SCREW, HEX HD 4 7-33
DC220731 16 2-53
nector 206449 SCREW, HEX HEAD 19 7-23
SCREW, Control Unit to Crank- 100061 SCREW, HEX HEAD 22 7-29
DC221771 4 2-25
case 101356 SCREW, HEX HEAD 19 7-31
SCREW, Cover to Compressor
DC221914 1 2-43 226657 SCREW, HEX HEAD 31 7-31
Flange 100062 SCREW, HEX HEAD 12 7-33
DC130194 SCREW, Cover to Cylinder Head 10 2-47 100370 SCREW, HEX HEAD 11 7-5
SCREW, Cover to Water Pump
DC100366 19 2-53 100424 SCREW, HEX HEAD 18 7-5
M8x30 206587 SCREW, HEX HEAD 24 7-5
SCREW, Cover to Water Pump
DC220800 20 2-53 Z0630001048 SCREW, HEXAGON 60 3-27
M8x40 ZF100160 SCREW, HEXAGON 340 3-7
100424 SCREW, CSK SLT.HD S/STEEL 22 7-63 100090 SCREW, Hexhd 22 2-3
100424 SCREW, CSK SLT.HD S/STEEL 14 7-65 100238 SCREW, Hexhd 21 2-3
SCREW, Cylinder Head to Crank-
DC221852 28 2-11 100548 SCREW, Hexhd 16 2-3
case 100653 SCREW, Hexhd 14 2-3
DC221921 SCREW, Cylinder to Bracket 18 2-23 DC221850 SCREW, Hexhd 1 2-3
SCREW, Fan Coupling and Pulley
DC221528 28 2-53 100083 SCREW, HEXHD 21 2-65
to w/Pump DC220461 SCREW, HEXHD 1 2-65
DC221854 SCREW, Fitting On injector 34 2-11 206615 SCREW, Hexhd 1 2-67
DC100685 SCREW, Flanged 5 2-45 100731 SCREW, HEXHD 64 2-71
DC260106 SCREW, FLANGED 41 2-5 100094 SCREW, HEXHD 73 2-73
DC120228 SCREW, FLANGED 12 2-7 100314 SCREW, HEXHD 69 2-73
DC220562 SCREW, FLANGED 19 2-7 100080 SCREW, HEXHD 76 2-75
DC100597 SCREW, FLANGED 10 2-9 100083 SCREW, HEXHD 75 2-75
DC100674 SCREW, FLANGED 10 2-9 100731 SCREW, HEXHD 64 2-75
DC221817 SCREW, FLANGED 11 2-9 170222 SCREW, HEXHD 23 3-109
SCREW, Flywheel & Crankshaft 100310 SCREW, HEXHD 21 3-111
DC221875
Gear to 100210 SCREW, HEXHD 14 3-119
SCREW, Fuel Filter to Cylinder
DC100352 13 2-35 150060 SCREW, HEXHD 12 3-119
Head M10x100
160193 SCREW, HEXHD 34 3-119
SCREW, Fuel Filter to Cylinder
DC221902 1 2-35 100210 SCREW, HEXHD 19 3-3
Head M10x40
100877 SCREW, HEXHD 21 3-3
SCREW, Fuel Pump to Crankcase
DC221891 9 2-31 178728 SCREW, HEXHD 22 3-3
M8x35
100089 SCREW, HEXHD 68 3-65
224202 SCREW, GRUB 77 3-69
100209 SCREW, HEXHD 69 3-65
ZF100017 SCREW, HEX 368 3-103
224194 SCREW, HEXHD 72 3-65
ZF100237 SCREW, HEX 256 3-103
100209 SCREW, HEXHD 69 3-67
ZF210467 SCREW, HEX 372 3-103
225269 SCREW, HEXHD 82 3-67
ZF140077 SCREW, HEX 610 3-11
100684 SCREW, HEXHD 70 3-69
ZF140077 SCREW, HEX 620 3-11
224370 SCREW, HEXHD 67 3-69
ZF100128 SCREW, HEX 370 3-21
100532 SCREW, Hexhd 7 3-75
ZF210235 SCREW, HEX 110 3-21
100923 SCREW, Hexhd 6 3-75
ZF100176 SCREW, HEX 358 3-27
290139 SCREW, Hexhd 1 3-75
ZF100128 SCREW, HEX 670 3-33
100310 SCREW, HEXHD 19 3-85
ZF100128 SCREW, HEX 520 3-43
100147 SCREW, HEXHD 30 3-91
ZF100128 SCREW, HEX 530 3-43
100310 SCREW, HEXHD 19 3-93
ZF140077 SCREW, HEX 540 3-43
100310 SCREW, HEXHD 23 3-99
ZF210424 SCREW, HEX 580 3-43
100310 SCREW, HEXHD 27 4-11
ZF100197 SCREW, HEX 150 3-45
101345 SCREW, HEXHD 18 4-11
Z0630001048 SCREW, HEX 40 3-49
100314 SCREW, HEXHD 77 4-17
ZF100203 SCREW, HEX 40 3-49
210738 SCREW, HEXHD 12 4-17
Z0630001048 SCREW, HEX 580 3-5
100089 SCREW, HEXHD 82 4-19
Z0630001048 SCREW, HEX 590 3-5
121096 SCREW, HEXHD 83 4-19
ZF100128 SCREW, HEX 50 3-53
100084 SCREW, HEXHD 41 4-3
ZF100128 SCREW, HEX 56 3-53
100548 SCREW, HEXHD 35 4-3
ZF100128 SCREW, HEX 62 3-53
100569 SCREW, HEXHD 34 4-3
ZF100128 SCREW, HEX 68 3-53
100731 SCREW, HEXHD 46 4-3
ZF100128 SCREW, HEX 80 3-53
100733 SCREW, HEXHD 33 4-3
ZF100128 SCREW, HEX 86 3-53
100196 SCREW, HEXHD 56 4-33

B20D 6X4 & 6X6 SUPERTRUCK


12-28
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100021 SCREW, HEXHD 59 4-35 100316 SCREW, HEXHD 31 7-85
100314 SCREW, HEXHD 53 4-35 101307 SCREW, HEXHD 22 7-85
100532 SCREW, HEXHD 43 4-39 201886 SCREW, HEXHD 1 7-85
100532 SCREW, HEXHD 49 4-41 100574 SCREW, HEXHD 10.9 M10X 25 41 6-27
100061 SCREW, HEXHD 59 4-43 100094 SCREW, HEXHD 8.8 DIN933 YZ 48 6-27
100062 SCREW, HEXHD 32 5-7 100310 SCREW, HEXHD DURLOCK 19 3-79
100588 SCREW, HEXHD 27 5-7 100370 SCREW, HEXHEAD 67 2-71
100314 SCREW, HEXHD 14 6-17 100312 SCREW, HEXHEAD 46 3-71
100061 SCREW, HEXHD 74 6-21 DC100680 SCREW, Injector M8x60 36 2-11
100086 SCREW, HEXHD 69 6-21 SCREW, Intake Pipe to Crankcase
DC130213 4 2-43
100370 SCREW, HEXHD 61 6-21 M8x16
100085 SCREW, HEXHD 70 6-23 DC100699 SCREW, Lever to Shaft 11 2-23
100189 SCREW, HEXHD 68 6-23 SCREW, Lifting Eye to Cylinder
DC221758 1 2-57
100193 SCREW, HEXHD 67 6-23 Head
100063 SCREW, HEXHD 86 6-5 ZF100234 SCREW, LOCKING 232 3-103
100080 SCREW, HEXHD 85 6-5 290314 SCREW, LOCKING 1 3-115
100085 SCREW, HEXHD 83 6-5 210127 SCREW, LOCKING A 3-83
100063 SCREW, HEXHD 86 6-7 241252 SCREW, LOCKING 1 3-89
100080 SCREW, HEXHD 85 6-7 320128 SCREW, LOCKING A 3-97
100063 SCREW, HEXHD 86 6-9 100063 SCREW, M10X20 72 6-25
100080 SCREW, HEXHD 85 6-9 SCREW, Manifold to Cylinder
DC100316 6 2-23
100083 SCREW, HEXHD 84 6-9 Head
100063 SCREW, HEXHD 15 7-11 DC221958 SCREW, Mounting to Crankcase 5 2-57
100081 SCREW, HEXHD 14 7-11 DC221947 SCREW, Oil Cooler to Cover 14 2-19
181684 SCREW, HEXHD 10 7-13 DC130208 SCREW, Oil Cooler to Crankcase 1 2-19
100064 SCREW, HEXHD 22 7-17 DC100671 SCREW, Oil Filter to Crankcase 9 2-19
100089 SCREW, HEXHD 91 7-19 DC221944 SCREW, Oil Filter to Crankcase 10 2-19
260767 SCREW, HEXHD 1 7-19 SCREW, Oil Pipe to Dipstick
100197 7 2-17
100080 SCREW, HEXHD 32 7-43 Guide Tube
100084 SCREW, HEXHD 30 7-43 DC130207 SCREW, Oil Pump to Crankcase 4 2-17
100089 SCREW, HEXHD 29 7-43 226049 SCREW, PAN HD, SELFTAP 1 7-37
100193 SCREW, HEXHD 33 7-47 176432 SCREW, PAN HEAD, SELFTAP 27 7-25
100081 SCREW, HEXHD 85 7-49 100310 SCREW, PAN HEAD, SELFTAP 8 7-29
100062 SCREW, HEXHD 35 7-51 100838 SCREW, PAN HEAD, SELFTAP 3 7-29
100090 SCREW, HEXHD 34 7-51 207919 SCREW, PANHD SELFTAP 1 7-25
100091 SCREW, HEXHD 33 7-51 100838 SCREW, PANHD, SELFTAP 4 7-23
100147 SCREW, HEXHD 31 7-51 100838 SCREW, PANHD, SELFTAP 16 7-9
100316 SCREW, HEXHD 26 7-51 DC100702 SCREW, Pipe Socket to Cyl/Head 12 2-53
100424 SCREW, HEXHD 22 7-51 DC120238 SCREW, Pipe Socket to Cyl/Head 13 2-53
100548 SCREW, HEXHD 18 7-51 224427 SCREW, PLUG 101 3-63
100653 SCREW, HEXHD 16 7-51 120352 SCREW, PRESSURE SENDER 5 5-5
202917 SCREW, HEXHD 5 7-55 DC221889 SCREW, Pump to Crankcase 5 2-31
217861 SCREW, HEXHD 1 7-59 SCREW, Return Pipe to Turbo-
DC130210 7 2-21
100061 SCREW, HEXHD 31 7-61 charger
100081 SCREW, HEXHD 30 7-61 SCREW, Rocker Shaft to Cylinder
DC221935 1 2-13
100083 SCREW, HEXHD 29 7-61 Head
100086 SCREW, HEXHD 28 7-61 DC222021 SCREW, Set Rectifier 8 2-15
100090 SCREW, HEXHD 27 7-61 DC221890 SCREW, Sheave Pulley 7 2-31
100080 SCREW, HEXHD 29 7-63 217595 SCREW, SLOTHD 4 7-37
100148 SCREW, HEXHD 23 7-65 SCREW, Solenoid Valve to
DC100597 4 2-37
910086 SCREW, HEXHD 1 7-69 Bracket
100362 SCREW, HEXHD 26 7-71 SCREW, Spacer to Vibration
DC221956 1 2-55
208771 SCREW, HEXHD 1 7-71 Damper
100085 SCREW, HEXHD 44 7-73 SCREW, Suction Pipe to Crank-
DC100621 9 2-17
100086 SCREW, HEXHD 43 7-73 case
100111 SCREW, HEXHD 42 7-73 DC100597 SCREW, Suction Pipe to Oil Pump 8 2-17
100536 SCREW, HEXHD 34 7-73 SCREW, Support on Oil Intake
DC221938 1 2-17
Pipe
100655 SCREW, HEXHD 30 7-73
100887 SCREW, HEXHD 20 7-75 290230 SCREW, Support to Crankcase 1 2-59
ZF140091 SCREW, TORX 380 3-29
100212 SCREW, HEXHD 22 7-79
ZF210361 SCREW, TORX 640 3-31
100111 SCREW, HEXHD 37 7-85
ZF210369 SCREW, TORX 30 3-31
100128 SCREW, HEXHD 36 7-85

B20D 6X4 & 6X6 SUPERTRUCK


12-29
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210392 SCREW, TORX 100 3-31 DC100413 SEAL, Oil Front Crankshaft 3 2-17
ZF210399 SCREW, TORX 160 3-31 140303 SEAL, OIL, DOUBLE LIP 13 7-69
ZF210399 SCREW, TORX 290 3-31 140203 SEAL, OSCILLATION 23 3-91
ZF210400 SCREW, TORX 180 3-31 224228 SEAL, PISTON 79 3-69
ZF210408 SCREW, TORX 310 3-31 140437 SEAL, PISTON 8 4-45
ZF210412 SCREW, TORX 630 3-31 140103 SEAL, ROD 20 4-45
ZF210413 SCREW, TORX 620 3-31 140613 SEAL, ROD 18 4-45
ZF140091 SCREW, TORX 660 3-33 140440 SEAL, ROD 20 7-77
ZF210568 SCREW, TORX 820 3-33 140513 SEAL, ROD, OMEGAT 19 7-77
ZF210368 SCREW, TORX /290 3-35 ZF100181 SEAL, SHAFT 360 3-103
ZF210379 SCREW, TORX /110 3-35 ZF200236 SEAL, SHAFT 288 3-103
ZF210389 SCREW, TORX /310 3-35 ZF140076 SEAL, SHAFT 520 3-11
ZF210394 SCREW, TORX 128 3-35 ZF100075 SEAL, SHAFT 300 3-113
ZF210368 SCREW, TORX /510 3-37 ZF210346 SEAL, SHAFT 30 3-27
ZF210379 SCREW, TORX /260 3-37 224229 SEAL, SHAFT 81 3-65
ZF210389 SCREW, TORX /520 3-37 224200 SEAL, SHAFT 78 3-69
ZF210389 SCREW, TORX /540 3-37 ZF100075 SEAL, SHAFT 300 3-81
ZF210401 SCREW, TORX 240 3-37 ZF100075 SEAL, SHAFT 300 3-87
ZF210389 SCREW, TORX /200 3-39 ZF100075 SEAL, SHAFT 300 3-95
ZF210414 SCREW, TORX 800 3-39 217555 SEAL, WINDOW, CURVED 5 7-7
ZF140070 SCREW, UNION 540 3-11 SEAL, WINDOW, DOOR, SLID-
206419 4 7-9
ZF140070 SCREW, UNION 760 3-11 ING
SCREW, Vibration Damper / Hub 217151 SEAL, WINDOW, LHS, FRONT 7 7-7
DC221873 9 2-49
to Crankshaft 208103 SEAL, WINDOW, REAR 9 7-7
SCREW, Water Pump to Crank- 206418 SEAL, WINDOW, RHS, SLIDING 3 7-7
DC100702 5 2-53
case 140474 SEAL, WIPER 19 4-45
SCREW, WATER Pump to Crank- 140416 SEAL, WIPER 21 7-77
DC221743 6 2-53
case SEAL,NEO-
176593 44 7-49
250192 SCREW,HEXHD 1 3-57 PRENE,FRONT,CAB,B30D
218678 SCREW,HEXHD 1 7-15 SEAL,NEO-
208043 2 7-49
100061 SCREW,HEXHD 88 7-49 PRENE,SIDE,CAB,B30D
100548 SCREW,HEXHD 8.8 DIN933 YZ 42 6-27 120807 SEAL,OIL 25 3-91
100530 SCREW,M 8X 25 60 6-25 ZF210462 SEALING RING 124 3-53
100812 SCREW,SLT CHEESEHD,4.6 ZN 56 6-25 ZF210463 SEALING RING 150 3-53
100868 SCREW,SLT.CHEESEHD BRASS 36 6-27 ZF100077 SEALING, CAP 20 3-115
100929 SCREW: M5X60 35 6-27 223723 SEAT ASSEMBLY, PNEUMATIC 2 7-35
NSI SEAL ASSY 16 3-71 224934 SEAT BELT SET 13 7-35
100310 SEAL PLATE 17 3-109 176308 SEAT, PNEUMATIC 2 7-33
201420 SEAL PLATE 10 3-111 NSI SEAT, RUBBER 10 5-9
201420 SEAL PLATE 10 3-79 Z0732041934 SEAT, SPRING 30 3-21
201420 SEAL PLATE 10 3-93 206443 SEAT, TRAINER 10 7-33
201420 SEAL PLATE 10 3-99 SEAT, Valve Exhaust Repair 1,
DC221830 7 2-11
201420 SEAL PLATE, 16T HUB 10 3-85 40.37MM
281005 Seal punch 6 10-15 SEAT, Valve Exhaust Repair 11,
DC221831 8 2-11
SEAL, BONNET, CAB INTER- 40.57MM
101307 5 7-5
FACE DC221829 SEAT, Valve Exhaust Standard 7 2-11
120316 SEAL, CASSETTE 21 3-109 SEAT, Valve Intake Repair 1,
DC221827 7 2-11
100268 SEAL, CASSETTE 16 3-119 35.37MM
207868 SEAL, DOOR, HVAC, RHS 12 7-13 SEAT, Valve Intake Repair 11,
DC221828 7 2-11
207877 SEAL, DOOR, MAIN 3 7-9 35.57MM
ZF140087 SEAL, LIP RING 30 3-13 DC221826 SEAT, Valve Intake Standard 7 2-11
ZF210316 SEAL, LIP RING 40 3-13 226550 SEATBELT, RETRACTABLE 15 7-33
ZF140087 SEAL, LIP RING 30 3-15 ZF210188 SELECTOR, RANGE /390 3-55
ZF210326 SEAL, LIP RING 40 3-15 206336 SELECTOR, SHIFT 35 6-9
ZF210301 SEAL, LIP RING 40 3-19 120490 SENDER, 0-10BAR, SWITCH O.S
3 5-5
ZF140083 SEAL, LIP RING 90 3-25 BAR
ZF140086 SEAL, LIP RING 480 3-25 DC140149 SENDER, FUEL TEMP SENSOR 34 2-5
ZF210292 SEAL, LIP RING 100 3-25 DC120200 SENDER, OIL LEVEL 6 2-7
ZF210312 SEAL, LIP RING 450 3-25 DC221942 SENDER, Oil Pressure 7 2-19
ZF210334 SEAL, LIP RING 44 3-27 DC221734 SENDER, Speed Camshaft Posi-
7 2-25
100888 SEAL, OIL 14 7-69 tion
DC100672 SEAL, OIL CRANKSHAFT REAR 3 2-9

B20D 6X4 & 6X6 SUPERTRUCK


12-30
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SENDER, Speed Crankshaft Posi- ZF160409 SHIM, 0.60 250 3-27
DC221924 8 2-25
tion ZF160408 SHIM, 0.80 250 3-27
SENDER, TEMP, 120DEG, ZF210362 SHIM, 0.80 380 3-29
206945 29 6-25
M14X1.5 ZF160407 SHIM, 0.85 250 3-27
DC140149 SENDER, Temperature 7 2-53 186149 SHIM, 0.8MM, MIRR BKT, BOT 40 7-19
SENDER, UNIT Cooling Water 186315 SHIM, 0.8MM, MIRR BKT, TOP 39 7-19
DC120239 21 2-53
Outlet ZF160406 SHIM, 0.90 250 3-27
SENDER,TUBULAR 913 ZF160405 SHIM, 0.95 250 3-27
207390 22 6-25
LONG,FUEL ZF200282 SHIM, 1.0 228 3-103
Z0634801151 SENSOR, TEMPERATURE 124 3-53 ZF210285 SHIM, 1.0 10 3-23
SENSOR, TRANSMISSION TEMP ZF160404 SHIM, 1.00 250 3-27
ZF210370 58 3-33
SUMP ZF160445 SHIM, 1.00 380 3-29
206945 SENSOR,BIN PIVOT,ROTARY, 17 6-27 ZF160403 SHIM, 1.05 250 3-27
ZF210227 SHACKLE 780 3-11 ZF200283 SHIM, 1.1 228 3-103
205424 SHAFT 24 7-31 ZF160402 SHIM, 1.10 250 3-27
NSI SHAFT ADAPTER 25 7-39 ZF160401 SHIM, 1.15 250 3-27
222239 SHAFT COVER-BEARING SEAL 53 3-71 ZF200284 SHIM, 1.2 228 3-103
210493 SHAFT SEAL 1 4-27 ZF160394 SHIM, 1.2 280 3-23
223717 SHAFT SUPPORT BEARINGS 5 3-71 ZF160400 SHIM, 1.20 250 3-27
223239 SHAFT, DRIVE 25 4-27 ZF160444 SHIM, 1.20 380 3-29
ZF200166 SHAFT, FLANGE 460 3-103 ZF200285 SHIM, 1.3 228 3-103
224421 SHAFT, IDLER 17 3-67 ZF160443 SHIM, 1.30 380 3-29
ZF210469 SHAFT, INPUT 430 3-103 ZF200286 SHIM, 1.4 228 3-103
ZF210245 SHAFT, INPUT 20 3-23 ZF160393 SHIM, 1.4 280 3-23
224220 SHAFT, INPUT 18 3-65 ZF160442 SHIM, 1.40 380 3-29
281236 Shaft, Measuring 14 10-29 ZF200287 SHIM, 1.5 228 3-103
281269 Shaft, Measuring 2 10-29 ZF160441 SHIM, 1.50 380 3-29
162041 SHAFT, OSCIL T/D 16 3-91 ZF200288 SHIM, 1.6 228 3-103
224191 SHAFT, OUTPUT FRONT 10 3-69 ZF160392 SHIM, 1.6 280 3-23
224206 SHAFT, OUTPUT REAR 13 3-69 ZF160440 SHIM, 1.60 380 3-29
SHAFT, POSITION SENSOR 176303 SHIM, 1.6MM, G/HANDLE BKT 61 7-19
207231 14 6-27
ARM 166566 SHIM, 1.6MM, MIRROR BKT 65 7-19
ZF210248 SHAFT, QUILL 50 3-23 ZF200289 SHIM, 1.7 228 3-103
SHAFT, ROTARY SENSOR B/ ZF160439 SHIM, 1.70 380 3-29
207289 12 6-27
JOINTS ZF200290 SHIM, 1.8 228 3-103
218286 SHAFT, SPLINED 26 7-31 ZF160391 SHIM, 1.8 280 3-23
ZF210225 SHAFT, STATOR /120 3-9 ZF160438 SHIM, 1.80 380 3-29
204115 SHAFT, STEERING 7 7-31 ZF160437 SHIM, 1.90 380 3-29
ZF210282 SHAFT, SUN GEAR 260 3-23 ZF160529 SHIM, 2.0 228 3-103
101349 SHAFT, THRU DRIVE 21 3-77 ZF160436 SHIM, 2.00 380 3-29
ZF210286 SHAFT, TURBINE 20 3-25 ZF160530 SHIM, 2.05 228 3-103
ZF140078 SHEET 790 3-11 ZF160531 SHIM, 2.1 228 3-103
ZF210368 SHEET, SPRING 24 3-31 ZF160435 SHIM, 2.10 380 3-29
281003 Shield punch 4 10-15 ZF160532 SHIM, 2.15 228 3-103
ZF100207 SHIELD, DUST 470 3-105 ZF160533 SHIM, 2.2 228 3-103
224223 SHIELD, MUD 56 3-65 ZF160434 SHIM, 2.20 380 3-29
224253 SHIELD, MUD 40 3-69 ZF160534 SHIM, 2.25 228 3-103
174577 SHIM 49 2-75 ZF160535 SHIM, 2.3 228 3-103
100506 SHIM 24 3-93 ZF160536 SHIM, 2.35 228 3-103
223240 SHIM 20 4-27 ZF160537 SHIM, 2.4 228 3-103
172782 SHIM 12 7-79 ZF160433 SHIM, 2.40 380 3-29
172805 SHIM 11 7-79 ZF160538 SHIM, 2.45 228 3-103
178656 SHIM 9 7-79 ZF100236 SHIM, 2.5 230 3-103
178668 SHIM 8 7-79 ZF160432 SHIM, 2.50 380 3-29
182910 SHIM 6 7-79 ZF200291 SHIM, 2.6 228 3-103
ZF200258 SHIM, 5,8 166 3-101 ZF160431 SHIM, 2.60 380 3-29
ZF200281 SHIM, 0.1 228 3-101 ZF200292 SHIM, 2.7 228 3-103
ZF200279 SHIM, 0.15 228 3-101 ZF160430 SHIM, 2.70 380 3-29
ZF200276 SHIM, 0.2 228 3-101 ZF200293 SHIM, 2.8 228 3-103
ZF200277 SHIM, 0.3 228 3-101 ZF160429 SHIM, 2.80 380 3-29
ZF160410 SHIM, 0.40 260 3-27 ZF200294 SHIM, 2.9 228 3-103
ZF200278 SHIM, 0.5 228 3-103 ZF160428 SHIM, 2.90 380 3-29

B20D 6X4 & 6X6 SUPERTRUCK


12-31
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF200295 SHIM, 3.0 228 3-103 ZF160473 SHIM, RING, 90X110X1.2 240 3-49
ZF160427 SHIM, 3.00 380 3-29 ZF160472 SHIM, RING, 90X110X1.4 240 3-49
ZF200296 SHIM, 3.1 228 3-103 ZF160471 SHIM, RING, 90X110X1.6 240 3-49
ZF200297 SHIM, 3.2 228 3-103 ZF160469 SHIM, RING, 90X110X2 240 3-49
ZF160426 SHIM, 3.20 380 3-29 176411 SHIM, STEER INNER 28 4-15
ZF200298 SHIM, 3.3 228 3-103 176410 SHIM, STEER OUTER 29 4-15
ZF160528 SHIM, 3.4 228 3-103 176379 SHIM, TOP 14 7-17
ZF160425 SHIM, 3.60 380 3-29 178407 SHIM, TOP 13 7-17
ZF160424 SHIM, 3.80 380 3-29 178567 SHIM,1.6MM, MIRR BKT, BOT 51 7-19
178568 SHIM, 3MM, MIRR BKT, BOTT 50 7-19 178407 SHIM,1.6MM, MIRR BKT, TOP 52 7-19
176379 SHIM, 3MM, MIRR BKT, TOP 58 7-19 176490 SHIM,BIN SUPPORT POLE 24 7-73
ZF160423 SHIM, 4.00 380 3-29 186930 SHIM,BIN SUPPORT POLE MTG. 25 7-73
ZF160422 SHIM, 4.20 380 3-29 ZF160470 SHIM,RING, 90X110X1.8 240 3-49
ZF160421 SHIM, 4.40 380 3-29 121463 Shims, 120 1 10-29
ZF160420 SHIM, 4.60 380 3-29 218506 SHOCK ABSORBER 6 7-35
ZF160419 SHIM, 4.80 380 3-27 224922 SHOCK ABSORBER 7 7-35
ZF200257 SHIM, 5,9 144 3-101 100506 SHOCK MAT 32 3-109
ZF160418 SHIM, 5.00 380 3-27 100506 SHOCK MAT 25 3-111
ZF160417 SHIM, 5.20 380 3-27 190991 SHOCK MAT 6 3-91
ZF160416 SHIM, 5.40 380 3-27 172806 SHOCK MAT 23 3-93
ZF160415 SHIM, 5.60 380 3-27 172806 SHOCK MAT 28 3-99
ZF160414 SHIM, 5.80 380 3-27 183634 SHOCK MAT 6 7-53
100506 SHIM, 5MM, BIN HEIGHT 29 3-99 186372 SHOCK MAT 5 7-79
ZF200256 SHIM, 6,0 144 3-101 226051 side cover assy 3 7-39
ZF200255 SHIM, 6,1 144 3-101 203375 SIDE SHAFT 8 3-79
ZF200254 SHIM, 6,2 144 3-101 203375 SIDE SHAFT 8 3-85
ZF160413 SHIM, 6.00 380 3-27 203375 SIDE SHAFT 8 3-99
173247 SHIM, AXLE SPACING 8 7-75 204481 SIDE SHAFT 7 3-99
161016 SHIM, AXLE SPACING, DOMEX 8 7-53 203375 SIDE SHAFT, ZF DK LONG 8 3-111
182647 SHIM, BIN SUPPORT POLE 20 7-73 203375 SIDE SHAFT, ZF DK LONG 8 3-93
178567 SHIM, BOTTOM 12 7-17 204445 SIDE SHAFT, ZF DK SHORT 7 3-111
178568 SHIM, BOTTOM 11 7-17 204445 SIDE SHAFT, ZF DK SHORT 7 3-79
100698 SHIM, DROP BOX MOUNTING 6 3-59 204445 SIDE SHAFT, ZF DK SHORT 7 3-85
ZF210323 SHIM, END 130 3-13 204445 SIDE SHAFT, ZF DK SHORT 7 3-93
ZF210300 SHIM, END 190 3-25 208822 SIGHT GLASS, HEADER TANK 22 2-71
ZF210308 SHIM, END 310 3-25 225245 SIGHT-GLASS, TRANSFER BOX 100 3-63
ZF210434 SHIM, END 124 3-45 Sika Flex 225 FC used for Window
262126 A 9-3
208103 SHIM, EXTERIOR HINGE 20 7-9 adhesion
172976 SHIM, FIXED ARTIC, FEL 4 7-69 224923 SKIRT, SUSPENSION 4 7-35
100086 SHIM, GRAB HANDLE BRACKET 21 7-5 DC221835 SLEEVE 11 2-11
100763 SHIM, INSIDE OSCILLATION 33 3-91 DC120170 SLEEVE 28 2-5
206441 SHIM, INTERIOR HINGE 15 7-29 DC120226 SLEEVE 17 2-5
178710 SHIM, OSCILLATION LOCK NUT 32 3-91 DC221806 SLEEVE 15 2-5
100945 SHIM, Park Brake 5 3-75 DC100707 SLEEVE 7 2-59
170222 SHIM, PLANET 4 3-119 DC221961 SLEEVE 6 2-59
ZF210437 SHIM, RING, 70X90X1.0 220 3-45 SLEEVE, 4%%D, STEERING
101997 65 6-5
ZF160467 SHIM, RING, 70X90X1.1 210 3-45 COLUMN
ZF160466 SHIM, RING, 70X90X1.2 210 3-45 150137 SLEEVE, FIXED ARTIC 10 7-69
ZF160465 SHIM, RING, 70X90X1.3 210 3-45 DC220737 SLEEVE, FLYWHEEL 3 2-5
ZF160464 SHIM, RING, 70X90X1.4 210 3-45 281140 Sleeve, Grab 4 10-29
ZF160463 SHIM, RING, 70X90X1.5 210 3-45 281140 Sleeve, Grab 8 10-29
ZF160462 SHIM, RING, 70X90X1.6 210 3-45 281144 Sleeve, Grab 10 10-29
ZF160461 SHIM, RING, 70X90X1.7 210 3-45 ZF210246 SLEEVE, NEEDLE 30 3-23
ZF160460 SHIM, RING, 70X90X1.8 210 3-45 ZF210288 SLEEVE, NEEDLE 40 3-25
ZF160459 SHIM, RING, 70X90X1.9 210 3-45 ZF210355 SLEEVE, NEEDLE /210 3-27
ZF160458 SHIM, RING, 70X90X2 210 3-45 160074 SLEEVE, PEDAL, VESCONITE 14 4-11
ZF210465 SHIM, RING, 90X110X0.1 540 3-49 222240 SLIDE PIN BUSHING 41 3-71
ZF160478 SHIM, RING, 90X110X0.2 240 3-49 NSI SLIDE PIN CLAMP BOLTS 39 3-71
ZF160477 SHIM, RING, 90X110X0.3 240 3-49 NSI SLIDE PIN COVER PLUGS 38 3-71
ZF160476 SHIM, RING, 90X110X0.5 240 3-49 NSI SLIDE PIN SEALS 15 3-71
ZF160475 SHIM, RING, 90X110X1.0 240 3-49 NSI SLIDE PINS 40 3-71
ZF160474 SHIM, RING, 90X110X1.1 240 3-49

B20D 6X4 & 6X6 SUPERTRUCK


12-32
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SMALL 90 DEG DIN, 3 WAY, ZF160524 SPACER, WASHER, 20.1 140 3-101
206778 33 6-35
FLUSH, SOCK. ZF160525 SPACER, WASHER, 20.2 140 3-101
226012 SNAP BUSHING 1/4 "24 7-39 ZF160526 SPACER, WASHER, 20.3 140 3-101
ZF100078 SNAP RING 30 3-107 ZF160527 SPACER, WASHER, 20.4 140 3-101
ZF210218 SNAP, RING 660 3-9 ZF200253 SPACER, WASHER, 20.5 144 3-101
100866 SOCKET, 12V ACCESSORY 68 6-3 ZF160207 SPACER, WASHER, 8.3 80 3-113
218963 SOCKET, AMP 12 6-43 ZF160206 SPACER, WASHER, 8.4 80 3-113
DC100359 SOCKET, Ball Cylinder to Lever 21 2-23 ZF160205 SPACER, WASHER, 8.5 80 3-113
DC221728 SOCKET, Contact 2-Pin Plug 15 2-25 ZF160204 SPACER, WASHER, 8.6 80 3-113
DC140166 SOCKET, Pipe 32 2-11 ZF160209 SPACER, WASHER, 8.7 80 3-113
DC221951 SOCKET, Pipe To water Pump 14 2-53 ZF160210 SPACER, WASHER, 8.9 80 3-113
100677 SOCKET, WHEEL SPANNER 25 7-23 ZF160211 SPACER, WASHER, 9.1 80 3-113
ZF100173 SOLENOID 370 3-21 ZF160212 SPACER, WASHER, 9.2 80 3-113
ZF210390 SOLENOID /190 3-39 ZF160213 SPACER, WASHER, 9.3 80 3-113
NSI SOLENOID 8 5-13 ZF150030 SPACER, WASHER, 9.4 100 3-113
SOLENOID, CONT.DUTY UL- 207092 SPACER,CLAMP,ALUM 4 3-57
207832 21 6-21
MARINE 206502 SPACER,CLAMP,ALUM 15 7-43
SOLENOID, CONT.DUTY UL- 281008 Spec. 2 pin spanner 9 10-15
207068 23 6-23
MARINE 200036 SPHERICAL BRG 2 4-31
221586 SOLENOID, PILOT VALVE 18 5-5 140380 SPHERICAL BRG 16 4-45
224204 SPACER 29 3-69 200749 SPHERICAL BRG 8 7-77
ZF140073 SPACER 30 3-7 DC120236 SPINDLE, Rocker Arm 13 2-13
NSI SPACER 50 3-71 100061 SPLITPIN 31 4-11
NSI SPACER 8 4-37 100334 SPLITPIN 9 4-31
204113 SPACER 13 7-31 100341 SPLITPIN 12 4-45
207266 SPACER 22 7-9 210247 SPLITPIN 1 4-7
ZF150095 SPACER RING, 22,5 122 3-101 DC221844 SPRING 20 2-11
ZF150040 SPACER RING, 22.5 200 3-101 DC100684 SPRING 21 2-13
ZF200259 SPACER RING, 22.5 166 3-101 223260 SPRING 15 4-27
ZF200260 SPACER RING, 22.6 166 3-101 NSI SPRING 6 4-37
ZF200261 SPACER RING, 22.7 166 3-101 NSI SPRING 11 5-13
ZF200262 SPACER RING, 22.8 166 3-101 224918 SPRING, AIR 9 7-35
ZF200263 SPACER RING, 22.9 166 3-101 222606 SPRING, ANTI RATTLE 49 3-71
ZF200264 SPACER RING, 23.0 166 3-101 182285 SPRING, BIN HEAT-BALL JOINT 3 7-17
ZF200265 SPACER RING, 23.1 166 3-101 186316 SPRING, BIN HEAT-BALL JOINT 38 7-19
ZF200266 SPACER RING, 23.2 166 3-101 SPRING, CABSTRUT, CAD/
203923 5 4-11
ZF200267 SPACER RING, 23.3 166 3-101 PLTED
ZF200268 SPACER RING, 23.4 166 3-101 220607 SPRING, CENTERING 9 4-9
ZF200269 SPACER RING, 23.5 166 3-101 183380 SPRING, COMP 6 7-57
ZF200270 SPACER RING, 23.6 166 3-101 ZF160398 SPRING, COMPRESSION 120 3-13
ZF200271 SPACER RING, 23.7 166 3-101 ZF180020 SPRING, COMPRESSION 80 3-17
ZF200272 SPACER RING, 23.8 166 3-101 ZF210344 SPRING, COMPRESSION 160 3-19
ZF200273 SPACER RING, 23.9 166 3-101 ZF210234 SPRING, COMPRESSION 40 3-21
ZF200274 SPACER RING, 24.0 166 3-101 ZF210241 SPRING, COMPRESSION 460 3-21
ZF200245 SPACER RING, 24.1 168 3-101 ZF210305 SPRING, COMPRESSION 400 3-25
224203 SPACER, BEARING 30 3-65 ZF100186 SPRING, COMPRESSION /050 3-35
100830 SPACER, BLOCK, DOOR STRAP 15 7-9 ZF210374 SPRING, COMPRESSION /042 3-35
206807 SPACER, CLAMP, ALUM. 23 4-17 ZF210375 SPRING, COMPRESSION /044 3-35
206827 SPACER, CLAMP, ALUM. 17 4-3 ZF210375 SPRING, COMPRESSION /045 3-35
175112 SPACER, Eng Mtg 9 2-3 ZF210384 SPRING, COMPRESSION /220 3-35
101324 SPACER, ENG MTG 11 3-3 ZF210388 SPRING, COMPRESSION /280 3-35
DC100703 SPACER, Fan 5 2-55 ZF100115 SPRING, COMPRESSION /420 3-37
NSI SPACER, RUBBER 17 5-9 ZF100186 SPRING, COMPRESSION /200 3-37
220010 SPACER, SPHERICAL BRG 12 4-31 ZF210373 SPRING, COMPRESSION /190 3-37
101364 SPACER, SPLINED 8 7-31 ZF210384 SPRING, COMPRESSION /464 3-37
206185 SPACER, STEER PLASTIC 24 4-15 ZF210386 SPRING, COMPRESSION /430 3-37
100370 SPACER, STEERING COLUMN 21 7-31 ZF210387 SPRING, COMPRESSION /460 3-37
ZF160519 SPACER, WASHER, 19.5 140 3-101 ZF210396 SPRING, COMPRESSION /170 3-37
ZF160520 SPACER, WASHER, 19.6 140 3-101 ZF210396 SPRING, COMPRESSION /180 3-37
ZF160521 SPACER, WASHER, 19.7 140 3-101 ZF120014 SPRING, COMPRESSION /140 3-39
ZF160522 SPACER, WASHER, 19.8 140 3-101 ZF210406 SPRING, COMPRESSION /160 3-39
ZF200252 SPACER, WASHER, 19.9 140 3-101 224241 SPRING, COMPRESSION 52 3-69

B20D 6X4 & 6X6 SUPERTRUCK


12-33
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF100158 SPRING, COMPRESSION 210 3-7 160571 SUN GEAR 22 3-119
ZF160380 SPRING, COMPRESSION 170 3-7 ZF210279 SUN GEAR 230 3-23
ZF160382 SPRING, COMPRESSION 270 3-7 NSI SUN VISOR 20 7-23
ZF210198 SPRING, COMPRESSION 74 3-7 281320 Support 4 10-13
SPRING, Control Unit to Crank- 281709 SUPPORT 34 10-23
DC221923 6 2-25
case 204112 SUPPORT 3 7-31
DC140198 SPRING, Cover Attachment 13 2-31 281008 Support fixture 19 10-15
ZF210315 SPRING, CUP 10 3-13 281021 Support fixture 17 10-15
ZF210327 SPRING, CUP 10 3-15 DC100708 SUPPORT, Alternator 13 2-15
ZF210294 SPRING, CUP 120 3-25 NSI support, block valve 10 7-39
ZF210296 SPRING, CUP 150 3-25 226057 support, coil 9 7-39
ZF210431 SPRING, CUP 100 3-45 224941 SUPPORT, LUMBAR ASSEMBLY 17 7-35
DC221839 SPRING, Exhaust Valve 14 2-11 SUPPORT, POSITION SENSOR
207028 15 6-27
DC221838 SPRING, Intake Valve 13 2-11 SHAFT
226024 SPRING, Pressure 7 5-13 ZF210220 SUPPORT, SUPPORT 680 3-9
176340 SPRING, RETURN 16 7-33 223241 SWASH PLATE 23 4-27
NSI SPRINGS 28 3-71 243370 SWITCH 1 3-55
202063 SPUD, TUBELESS 5 3-121 207446 SWITCH, 2 POS, NU LOOK, SWF 12 7-21
NSI STABILISER BAR 51 3-71 207652 SWITCH, AIR CON, COMPLETE 3 6-11
281714 Stand 40 10-25 206730 SWITCH, AIRCON, COMPLETE 10 7-41
226023 stand off, plastic 57 7-39 203908 SWITCH, BINARY PRESSURE 24 7-47
281218 Stand, Magnetic 12 10-29 220778 SWITCH, BLOWER 6 7-41
ZF210442 STATOR 300 3-45 SWITCH, DIFF LOCK, COM-
207644 6 6-11
162456 STAY, CAB 10 4-11 PLETE
280081 Steering cylinder nut tool 1 10-33 176435 SWITCH, ELEC MIRRORS 55 6-7
204438 STEERING WHEEL 10 7-31 SWITCH, ELEC MIRRORS,
207057 4 7-21
101301 STEP, BOTTOM, MUDGUARD 19 7-61 BRITAX
STEP, PERFORATED, WIDE, D- 207439 SWITCH, ELEC. MIRRORS 12 6-11
173964 17 7-61
SERIES DC100700 SWITCH, Engine Start/stop 9 2-25
176064 STIFFENER, MUDFLAP, STRUT 15 7-61 SWITCH, F/BEACON LIGHT,
260500 A 6-11
ZF210396 STOP /160 3-37 COMPLETE
210105 STRAINER 17 4-33 SWITCH, F/BEACON
207403 18 6-7
207606 STRAP, BONNET 4 7-55 LIGHT,COMPLETE
100830 STRAP, COAT, CAB 3 7-23 207645 SWITCH, HAZARDS, COMPLETE 5 6-11
186693 STRAP, F/OSCIL, CROSS PLT 17 7-73 SWITCH, HEAD LIGHTS, COM-
207653 2 6-11
STRAP, STEP RUBBER CON- PLETE
204374 5 7-61 206070 SWITCH, IGNITION DEERE 38 6-5
NECTOR
100840 STRAPS, COOLER, CAB 20 7-25 207651 SWITCH, INT LIGHT, COMPLETE 4 6-11
ZF140093 STRIP, VALVE /120 3-35 SWITCH, ISOLATOR, DOUBLE
218533 10 6-23
100731 STRUT, CAB 9 7-13 POLE
206288 STRUT, CAB 20 7-29 218531 SWITCH, LOW LEVEL COOLANT 11 6-21
206415 STRUT, CAB 10 7-63 SWITCH, MIR DEFROST, COM-
207439 17 6-7
207456 STRUT, CAB 4 7-63 PLETE
176431 STRUT, CAB 19 7-9 201990 SWITCH, MIRROR DEFROST 1 7-21
206415 STRUT,CAB 7 7-65 221590 SWITCH, PRESSURE 22 5-5
290314 STUB AXLE 14 3-109 121131 SWITCH, PRESSURE, 123 BAR 87 4-19
280273 Stub axle guide stud 7 10-27 218281 SWITCH, PRESSURE, 123 BAR 86 4-19
161409 STUB, AXLE, MACHINED 23 3-119 218281 SWITCH, PRESSURE, 123 BAR 26 4-21
DC260112 STUD 7 2-23 223152 SWITCH, PRESSURE, 123 BAR 27 4-21
DC100704 STUD 6 2-55 218281 SWITCH, PRESSURE, 123 BAR 26 4-23
DC120114 STUD 4 2-9 223152 SWITCH, PRESSURE, 123 BAR 27 4-23
ZF100183 STUD 430 3-29 208887 SWITCH, PRESSURE, 5 BAR 86 4-19
100619 STUD 42 4-39 218282 SWITCH, PRESSURE, 5 BAR 85 4-19
226008 STUD BAIL STYLE 36 7-39 208887 SWITCH, PRESSURE, 5 BAR 26 4-21
STUD, Charge Air Pipe at Water 218282 SWITCH, PRESSURE, 5 BAR 25 4-21
DC100604 15 2-39 208887 SWITCH, PRESSURE, 5 BAR 26 4-23
Pump
176306 STUD, FULL THREAD 30 7-29 218282 SWITCH, PRESSURE, 5 BAR 25 4-23
ZF160480 STUD, GROOVED 1 3-49 140717 SWITCH, PROXIMITY, BRAKE
3 4-7
100310 STUD, M/S, FULL THREAD 11 7-11 PEDAL
190141 STUD, WHEEL, DRIVE AXLE 7 3-109 204069 SWITCH, RANGE HOLD, COM-
8 6-11
161434 STUD, WHEEL, DRIVE AXLE 17 3-119 PLETE
ZF210422 SUMP, OIL 510 3-43 207643 SWITCH, RECIRC, COMPLETE 7 6-11

B20D 6X4 & 6X6 SUPERTRUCK


12-34
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SWITCH, RECIRCULATION, 281329 TOOL,DELIVERY PUMP TESTER 13 10-3
207653 9 7-41
COMPLETE 281335 TOOL,ENG,DC,ADAPTER SET 3 10-11
DC221932 SWITCH, Solenoid 7 2-27 TOOL,ENG,DC,ADAPTION
281368 11 10-3
DC260114 SWITCH, Solenoid 11 2-27 PARTS
SWITCH, STEERING COLUMN, TOOL,ENG,DC,ADITIONAL
206622 31 6-5 281382 17 10-9
MULTI PIECE
218972 SWITCH, WORKLIGHT 3 6-17 TOOL,ENG,DC,BLOCKING
281318 21 10-9
218537 SWITCH,BIN UP/DOWN,OMRON 5 6-27 DEVICE
SWITCH,PRESSURE,123BAR S/ TOOL,ENG,DC,BOX,SUPER-
208263 19 6-25 281309 4 10-11
POINT COOLING
SWITCH,PRESSURE,5BAR,S/ TOOL,ENG,DC,CASE,SPECIAL
218281 14 6-25 281401 2 10-11
POINT TOOLS
204483 T/CASE, 13100 2 3-59 TOOL,ENG,DC,CENTERING
281388 30 10-5
207646 T/MISSION, ZF-6HP590-TC240:1 4 3-3 DRIFT
ZF100189 TAG 60 3-41 TOOL,ENG,DC,CONNEC-
281390 6 10-3
178569 TAG, LOCK, MIRROR 10 7-17 TOR,INJECTOR
178569 TAG, LOCK, MIRROR 49 7-19 TOOL,ENG,DC,COUNTER SUP-
DC280170 7 10-11
174673 TANK, HEADER 48 2-71 PORT
176741 TANK, HYD, FUEL 30 4-33 TOOL,ENG,DC,CRANKING
DC280127 7 10-3
ZF210419 TAPE, SEALING 50 3-41 DEVICE
178169 TAPER PLUG, WALKING BEAM 7 7-75 TOOL,ENG,DC,DIAGRAM
281383 5 10-3
223214 TEAR-OFF-PLUG 9 4-27 SHEETS
122140 TEE, BRANCH 38 4-35 281340 TOOL,ENG,DC,DIAL GAUGE 2 10-3
122157 TEE, BRANCH 32 4-39 281336 TOOL,ENG,DC,DRIFT 31 10-5
122157 TEE, BRANCH 35 4-41 281387 TOOL,ENG,DC,DRIFT 29 10-5
120970 TEE, BRANCH 19 5-7 DC280062 TOOL,ENG,DC,DRIFT 10 10-7
122018 TEE, RUN 52 4-15 DC280160 TOOL,ENG,DC,DRIFT 3 10-7
122102 TEE, RUN 25 4-5 281326 TOOL,ENG,DC,DRIFT 14 10-9
122148 TEE, SPEC 34 4-39 281392 TOOL,ENG,DC,GUIDE SLEEVE 19 10-9
122148 TEE, SPEC 37 4-41 TOOL,ENG,DC,HOLDER,DIAL
DC280155 3 10-3
186845 TERMINAL, NUT 38 6-23 GAUGE
280261 Test pipe (1.0m) 5 10-33 TOOL,ENG,DC,HOSE,HIGH
281365 10 10-3
240499 Test pipe (2.5m) 4 10-33 PRESSURE
174692 TEST POINT 33 4-19 TOOL,ENG,DC,INSERTION
281385 18 10-9
176741 TEST POINT 30 4-35 DRIFT
TESTER,CHARGE AIR PRES- TOOL,ENG,DC,INTERNAL
281391 15 10-3 281312 6 10-11
SURE EXTRACTOR
281300 TESTER,COOLING SYSTEM 18 10-3 281377 TOOL,ENG,DC,LIFTING DEVICE 25 10-5
TESTER,HARDNESS DC280096 TOOL,ENG,DC,PIN,MAGNETIC 20 10-5
DC280057 "4 10-7 281381 TOOL,ENG,DC,PULLER 27 10-5
"SKLEROGRAPH
224920 TETHER BELT SET 6 7-35 281333 TOOL,ENG,DC,PULLER 22 10-9
226016 THERMOSTAT 18 7-39 TOOL,ENG,DC,PULLER,28-
281310 5 10-11
DC140110 THERMOSTAT, 83 Degree 17 2-53 37MM
ZF210402 THROTTLE VALVE /110 3-39 281400 TOOL,ENG,DC,PUNCH 1 10-9
THROTTLE, FOOT ACTUATOR, 281325 TOOL,ENG,DC,REAMER 13 10-7
206065 39 6-5 TOOL,ENG,DC,SCREWDRIVER
PWM 281379 26 10-5
DC221801 THROTTLE, TRANSVERSE 11 2-5 BIT
280147 Through drive insert tool 3 10-27 TOOL,ENG,DC,SCREWDRIVER
281386 28 10-5
BIT
280149 Through drive seal bearing tool 4 10-27
176306 TIE ROD END 9 7-11 DC280033 TOOL,ENG,DC,SLEEVE 32 10-5
281389 TOOL,ENG,DC,SLEEVE 20 10-9
100281 TIE ROD END 28 7-29
200653 TIE ROD END,6MM 23 6-27 TOOL,ENG,DC,SLOTTED NUT
281398 2 10-7
WRENCH
DC100336 TIGHTENER, Belt 31 2-53
DC280147 TOOL,ENG,DC,STEPPED,DRIFT 15 10-9
281002 Tightening fixture 3 10-15
DC280171 TOOL,ENG,DC,TEST FLANGE 16 10-3
281703 TOOL 29 10-23
DC280046 TOOL,ENG,DC,TESTER 12 10-3
281680 TOOL, BASIC 6 10-19
TOOL,ENG,DC,THREADED
280533 TOOL, POINTER SET 23 10-17 DC280167 34 10-5
INSERT
281026 TOOL, PRESS 20 10-17
281337 TOOL,ENG,DC,THRUST PIECE 23 10-9
281707 TOOL, TEST 32 10-23
281330 TOOL,ENG,DC,TORX BIT SET 19 10-3
DC280075 TOOL,BRACING 6 10-7
TOOL,ENG,DC,VALVE SEAT
TOOL,COMPRESSION- 281396 9 10-11
281394 4 10-3 CUTTER
RECORDER

B20D 6X4 & 6X6 SUPERTRUCK


12-35
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
TOOL,ENG,DC,VALVE SEAT DC221814 VALVE 39 2-5
DC280089 1 10-11
CUTTER ZF210199 VALVE 80 3-7
TOOL,ENG,DC,WRENCH 220605 VALVE , RELIEF 4 4-29
DC280180 23 10-5
SOCKET ZF210391 VALVE BLOCK 60 3-31
TOOL,GAUGE CYL.PROTRU- ZF210398 VALVE BLOCK 130 3-31
DC280134 21 10-5
SION ZF210399 VALVE BLOCK 810 3-33
TOOL,IMPACT PULLER INJ/NOZ- ZF210371 VALVE BLOCK /010 3-35
281380 33 10-5
ZLES ZF210372 VALVE BLOCK /020 3-35
DC280056 TOOL,INTERNAL PULLER 5 10-7 ZF210370 VALVE BLOCK /110 3-37
281366 TOOL,PISTON RING CLAMPING 8 10-7 ZF210372 VALVE BLOCK /120 3-37
281398 TOOL,PISTON RING CLAMPING 9 10-7 ZF210403 VALVE BLOCK /120 3-39
DC280071 TOOL,PISTON RING PLIERS 7 10-7 ZF210415 VALVE BLOCK /110 3-39
281349 TOOL,PLIERS PISTON RING 22 10-5 ZF140093 VALVE STRIP /270 3-37
DC280064 TOOL,REAMER (D=8,99) 11 10-7 VALVE, PILOT, DFRI, COM-
DC280018 TOOL,TUBE WRENCH INJ.LINES 8 10-3 223220 3 4-27
PLETE
281306 TOOL,VALVE GUIDE HOLE 12 10-7 224921 VALVE, AIR 8 7-35
281378 TOOL,VALVE-LIFTER MERC 16 10-9 121289 VALVE, AIR RELIEF 13 3-77
226052 top cover assy 4 7-39 121297 VALVE, AIR RELIEF 8 3-77
201428 TORQUE PLATE ASSY 3 3-117 224387 VALVE, BIN TIP SECTION 2 4-25
224924 TRACK, SET 5 7-35 210534 VALVE, BLOCK 9 5-3
ZF160412 TRANSMITTER, INDUCTION 380 3-27 201375 VALVE, BLOCK, IPM 2 5-5
ZF160412 TRANSMITTER, INDUCTION 640 3-31 210927 VALVE, BLOCK, IPM 1 5-5
186147 TRAY, ELEC, BB & MM 52 6-5 221417 VALVE, CHECK 6 4-21
176092 TRAY. ELEC. CCU. CAB 61 6-5 224402 VALVE, CHECK 13 4-21
100836 TRAY.ELEC, TRANS CONTROL 70 6-9 224405 VALVE, CHECK 12 4-21
173493 TRAY.ELEC.ADM FR 62 6-5 221417 VALVE, CHECK 6 4-23
201508 TRI/MARK, GASKET 7 7-11 224402 VALVE, CHECK 13 4-23
176031 TRI/MARK, GASKET 16 7-63 224405 VALVE, CHECK 12 4-23
201509 TRI/MARK, LH HOUSING 6 7-11 210493 VALVE, CHECK, E/STEER 13 4-17
NSI TUBE, Core 10 5-13 VALVE, CHECK, EMERGENCY
220606 3 4-29
ZF210418 TUBE, FILLER 14 3-41 STEERING
TUBE, GUIDE BOTTOM DIP- DC221846 VALVE, Collet 22 2-11
DC221822 10 2-7
STICK DC221842 VALVE, Constant Throttle 18 2-11
DC221821 TUBE, GUIDE TOP DIPSTICK 9 2-7 ZF210410 VALVE, CONVERTER 344 3-31
DC100117 TUBE, Pacer Cylinder to Bracket 19 2-23 208287 VALVE, CYL SUSPSTRUT 5 7-77
ZF100193 TUBE, SUCTION 572 3-43 224401 VALVE, DIFF PRESSURE, SEND 11 4-21
ZF160457 TURBINE WHEEL 210 3-45 224401 VALVE, DIFF PRESSURE, SEND 11 4-23
DC100296 TURBOCHARGER, 'KKK '2 2-39 VALVE, DIRECTIONAL CON-
221422 19 4-21
ZF100018 TWASHER, AB 574 3-43 TROL
190232 TYRE, XADN, MICHELIN 3 3-121 VALVE, DIRECTIONAL CON-
224400 9 4-21
201972 TYRE, MUD/SAND, GOODYEAR 2 3-121 TROL
100548 U BOLT 66 4-17 VALVE, DIRECTIONAL CON-
221422 19 4-23
120157 UNION 25 5-7 TROL
ZF210209 UNION SCREW 310 3-7 VALVE, DIRECTIONAL CON-
224400 9 4-23
DC120240 UNION, Banjo 22 2-53 TROL
ZF140104 UNION, PIPE 150 3-53 121090 VALVE, Drain 11 2-3
UNION, Threaded Constant Throt- 120162 VALVE, DRAIN 60 2-71
DC140167 10 2-13
tle to Head ZF210367 VALVE, DRAIN 22 3-31
DC221770 UNIT, Control B30D Tier 2 2 2-25 100731 VALVE, DRAIN 47 4-33
UNIT, Sender Charge Air Pres- 122092 VALVE, DRAIN 40 4-35
DC100697 4 2-45
sure/Temp. 218508 VALVE, Drain, Self Venting 5 2-69
UTILUX, 2 WAY, PLUG, SOCK- DC100678 VALVE, Exhaust 12 2-11
218964 42 6-35
ETS DC221836 VALVE, Intake 11 2-11
140471 V RING 20 3-109 100351 VALVE, JUMBO (STRAIGHT) 6 3-121
120316 V RING 17 3-111 201737 VALVE, MANIFOLD, VOAC 25 4-19
120316 V RING 15 3-79 210855 VALVE, MANIFOLD, VOAC 15 4-19
120316 V RING 15 3-85 206329 VALVE, NON RETURN 9 6-13
120316 V RING 15 3-93 DC140172 VALVE, OVERFLOW 32 2-5
120316 V RING 19 3-99 210364 VALVE, PARK BRAKE-TEST POS 10 5-3
VACUATOR,VALVE,FRG15 A/ NSI VALVE, POPPET 13 5-9
NSI 7 2-63
CLEANER 210016 VALVE, PRESSURE REDUCING 16 4-41
DC260110 VALVE 10 2-41 DC100366 VALVE, Pressure Relief 9 2-19

B20D 6X4 & 6X6 SUPERTRUCK


12-36
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224399 VALVE, PRESSURE RELIEF 3 4-21 ZF210449 WASHER 200 3-49
224409 VALVE, PRESSURE RELIEF 16 4-21 DC100091 WASHER 590 3-5
224399 VALVE, PRESSURE RELIEF 3 4-23 ZF210195 WASHER 10 3-5
224409 VALVE, PRESSURE RELIEF 16 4-23 ZF100190 WASHER 56 3-53
NSI VALVE, Purge Tank 2 5-13 ZF100190 WASHER 62 3-53
210067 VALVE, PURGE TANK 11 5-7 ZF100190 WASHER 68 3-53
221420 VALVE, RELIEF 280 BAR 8 4-21 ZF100190 WASHER 80 3-53
221420 VALVE, RELIEF 280 BAR 8 4-23 ZF100190 WASHER 86 3-53
224699 VALVE, RELIEF UNLOADING 7 4-21 ZF120004 WASHER 100 3-53
224699 VALVE, RELIEF UNLOADING 7 4-23 Z0734401270 WASHER 380 3-7
221421 VALVE, SHUTTLE 14 4-21 ZF100027 WASHER 404 3-7
221421 VALVE, SHUTTLE 14 4-23 ZF100101 WASHER 402 3-7
DC221903 VALVE, Solenoid 2 2-37 ZF100159 WASHER 420 3-7
DC221813 VALVE, SOLENOID 38 2-5 ZF100161 WASHER 340 3-7
ZF210390 VALVE, SOLENOID /320 3-35 ZF100163 WASHER 410 3-7
ZF210390 VALVE, SOLENOID /530 3-37 ZF100163 WASHER 414 3-7
ZF210390 VALVE, SOLENOID /580 3-37 ZF100164 WASHER 430 3-7
ZF210390 VALVE, SOLENOID /210 3-39 ZF100165 WASHER 440 3-7
221592 VALVE, SOLENOID, AH/TC 11 5-5 ZF160379 WASHER 130 3-7
221589 VALVE, SOLENOID, PB/EB 15 5-5 ZF160381 WASHER 220 3-7
207865 VALVE, STEERING 14 4-3 ZF210211 WASHER 350 3-7
220609 VALVE, STEERING, 985CC 2 4-9 200093 WASHER 4 3-73
ZF210388 VALVE, THROTTLE 290 3-31 101382 WASHER 22 3-77
207647 VALVE, TIP LEVER, DETENT 11 5-3 ZF200313 WASHER 320 3-81
221703 VALVE, UNLOADER, AIR DRIER 21 5-9 ZF200313 WASHER 320 3-87
203895 VALVE, UNLOADER, AIR DRYER 3 5-9 ZF100170 WASHER 650 3-9
100590 VALVE,DRAIN 17 5-11 ZF200313 WASHER 320 3-95
VALVE,SEATRING TURNING 100424 WASHER 72 4-17
281395 8 10-11
CUTTER NSI WASHER 15 6-13
204187 VENT, DE-MIST 19 7-45 NSI WASHER 18 6-13
206310 VENT, DE-MIST 18 7-45 100312 WASHER 13 7-33
206310 VENT, DE-MIST, SHORT 34 7-37 206437 WASHER 5 7-33
200871 VENT, E-MIST, LONG 36 7-37 226011 washer 27 7-39
100938 VENT, EYEBALL 3 7-37 100731 WASHER 13 7-57
207178 VENT, SWIVEL, HVAC 9 7-45 206945 WASHER BOTTLE/PUMP 29 6-21
210855 VOAC BLOCK MANIFOLD 1 4-21 ZF160232 WASHER, 0.1 130 3-113
224398 VOAC BLOCK MANIFOLD 2 4-21 ZF160232 WASHER, 0.1 130 3-81
223242 V-RING , SEEGE 31 4-27 ZF160232 WASHER, 0.1 130 3-87
241223 W/BAND, ROD 1 4-45 ZF160232 WASHER, 0.1 130 3-95
140644 W/BAND, ROD 17 7-77 ZF160193 WASHER, 0.2 130 3-113
262705 WALKING BEAM 7-75 ZF160193 WASHER, 0.2 130 3-81
WARNING TRIANGLE, REFLEC- ZF160193 WASHER, 0.2 130 3-87
360166 7-91
TIVE ZF160193 WASHER, 0.2 130 3-95
DC221862 WASHER 22 2-13 ZF160194 WASHER, 0.7 130 3-113
ZF100076 WASHER 320 3-113 ZF160194 WASHER, 0.7 130 3-81
224672 WASHER 15 3-117 ZF160194 WASHER, 0.7 130 3-87
ZF140081 WASHER 390 3-21 ZF160194 WASHER, 0.7 130 3-95
ZF100180 WASHER 320 3-27 ZF160195 WASHER, 0.8 130 3-113
ZF210347 WASHER 190 3-27 ZF160195 WASHER, 0.8 130 3-81
ZF100184 WASHER 430 3-29 ZF160195 WASHER, 0.8 130 3-87
ZF210414 WASHER 800 3-33 ZF160195 WASHER, 0.8 130 3-95
Z0630502228 WASHER /172 3-35 ZF210362 WASHER, 0.80 650 3-33
ZF210376 WASHER /060 3-35 ZF160196 WASHER, 0.9 130 3-113
Z0630502228 WASHER /370 3-37 ZF160196 WASHER, 0.9 130 3-81
ZF100186 WASHER /210 3-37 ZF160196 WASHER, 0.9 130 3-87
ZF100187 WASHER /360 3-37 ZF160196 WASHER, 0.9 130 3-95
ZF210376 WASHER /220 3-37 ZF160197 WASHER, 1.0 130 3-113
ZF100190 WASHER 540 3-43 ZF160197 WASHER, 1.0 130 3-81
ZF100191 WASHER 530 3-43 ZF160197 WASHER, 1.0 130 3-87
ZF160447 WASHER 170 3-45 ZF160197 WASHER, 1.0 130 3-95
ZF100202 WASHER 450 3-47 ZF160445 WASHER, 1.00 640 3-33
ZF210446 WASHER 470 3-47 ZF210435 WASHER, 1.00 180 3-45

B20D 6X4 & 6X6 SUPERTRUCK


12-37
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160198 WASHER, 1.1 130 3-113 ZF210440 WASHER, AXIAL 330 3-45
ZF160198 WASHER, 1.1 130 3-81 ZF210441 WASHER, AXIAL 270 3-45
ZF160198 WASHER, 1.1 130 3-87 ZF160481 WASHER, AXIAL, 1.13 240 3-23
ZF160198 WASHER, 1.1 130 3-95 ZF160389 WASHER, AXIAL, 1.2 240 3-23
ZF160456 WASHER, 1.10 170 3-45 ZF160388 WASHER, AXIAL, 1.5 240 3-23
ZF160199 WASHER, 1.2 130 3-113 ZF160387 WASHER, AXIAL, 1.8 240 3-23
ZF160199 WASHER, 1.2 130 3-81 ZF210280 WASHER, AXIAL, 15X28X1 248 3-23
ZF160199 WASHER, 1.2 130 3-87 100850 WASHER, CAB 10 7-11
ZF160199 WASHER, 1.2 130 3-95 181679 WASHER, CAB 31 7-29
ZF160444 WASHER, 1.20 640 3-33 176111 WASHER, CIG LIGHTER 58 6-7
ZF160455 WASHER, 1.20 170 3-45 100370 WASHER, COPPER 74 4-19
ZF160200 WASHER, 1.3 130 3-113 120587 WASHER, COPPER 48 4-5
ZF160200 WASHER, 1.3 130 3-81 121045 WASHER, Dowty 16 5-13
ZF160200 WASHER, 1.3 130 3-87 101216 WASHER, FENDER 52 6-23
ZF160200 WASHER, 1.3 130 3-95 101216 WASHER, FENDER 67 6-5
ZF160443 WASHER, 1.30 640 3-33 100314 WASHER, FENDER 76 6-7
ZF160201 WASHER, 1.4 130 3-113 100316 WASHER, FENDER 19 7-17
ZF160201 WASHER, 1.4 130 3-81 100316 WASHER, FENDER 81 7-19
ZF160201 WASHER, 1.4 130 3-87 206459 WASHER, FENDER 10 7-29
ZF160201 WASHER, 1.4 130 3-95 100989 WASHER, FENDER 18 7-71
ZF160442 WASHER, 1.40 640 3-33 ZF100208 WASHER, FLANGE NUT 480 3-105
ZF150047 WASHER, 1.5 170 3-113 218263 WASHER, FLAT 13 2-73
ZF150047 WASHER, 1.5 170 3-81 Z4139330600 WASHER, FLAT 1 2-75
ZF150047 WASHER, 1.5 170 3-87 DC100675 WASHER, FLAT 13 2-9
ZF150047 WASHER, 1.5 170 3-95 178419 WASHER, FLAT 31 3-91
ZF160441 WASHER, 1.50 640 3-33 100012 WASHER, FLAT 32 4-11
ZF160454 WASHER, 1.50 170 3-45 210920 WASHER, FLAT 1 4-11
ZF160440 WASHER, 1.60 640 3-33 100064 WASHER, FLAT 44 4-3
ZF160439 WASHER, 1.70 640 3-33 100178 WASHER, FLAT 45 4-3
ZF160453 WASHER, 1.70 170 3-45 230182 WASHER, FLAT 1 4-43
ZF160438 WASHER, 1.80 640 3-31 101125 WASHER, FLAT 8 4-7
ZF160452 WASHER, 1.80 170 3-45 100083 WASHER, FLAT 31 5-7
ZF160437 WASHER, 1.90 640 3-31 178537 WASHER, FLAT 33 5-7
ZF160451 WASHER, 1.90 170 3-45 NSI WASHER, FLAT 12 6-13
ZF160436 WASHER, 2.00 640 3-31 218777 WASHER, FLAT 6 6-21
ZF160450 WASHER, 2.00 170 3-45 100061 WASHER, FLAT 74 6-23
ZF160435 WASHER, 2.10 640 3-31 220396 WASHER, FLAT 2 6-23
ZF160434 WASHER, 2.20 640 3-31 DC221726 WASHER, FLAT 1 6-3
ZF160433 WASHER, 2.40 640 3-31 100061 WASHER, FLAT 88 6-5
ZF160432 WASHER, 2.50 640 3-31 100370 WASHER, FLAT 75 6-5
ZF160449 WASHER, 2.50 170 3-45 262057 WASHER, FLAT 3 6-5
ZF160431 WASHER, 2.60 640 3-31 100370 WASHER, FLAT 75 6-7
ZF160448 WASHER, 2.60 170 3-45 100061 WASHER, FLAT 88 6-9
ZF160430 WASHER, 2.70 640 3-31 262057 WASHER, FLAT A 6-9
ZF160429 WASHER, 2.80 640 3-31 206412 WASHER, FLAT 1 7-11
ZF160428 WASHER, 2.90 640 3-31 206491 WASHER, FLAT 8 7-13
ZF160427 WASHER, 3.00 640 3-31 218678 WASHER, FLAT 1 7-17
ZF160426 WASHER, 3.20 640 3-31 171508 WASHER, FLAT 13 7-23
ZF160425 WASHER, 3.60 640 3-31 181860 WASHER, FLAT 10 7-23
ZF160424 WASHER, 3.80 640 3-31 206445 WASHER, FLAT 5 7-23
ZF160423 WASHER, 4.00 640 3-31 100835 WASHER, FLAT 4 7-25
ZF160422 WASHER, 4.20 640 3-31 207880 WASHER, FLAT 19 7-25
ZF160421 WASHER, 4.40 640 3-31 100316 WASHER, FLAT 23 7-29
ZF160420 WASHER, 4.60 640 3-31 100829 WASHER, FLAT 7 7-29
ZF160419 WASHER, 4.80 640 3-31 206460 WASHER, FLAT 4 7-29
ZF160418 WASHER, 5.00 640 3-31 207495 WASHER, FLAT 19 7-29
ZF160417 WASHER, 5.20 640 3-31 100314 WASHER, FLAT 22 7-31
ZF160416 WASHER, 5.40 640 3-31 223968 WASHER, FLAT 16 7-31
ZF160415 WASHER, 5.60 640 3-31 203975 WASHER, FLAT 34 7-43
ZF160414 WASHER, 5.80 640 3-31 100054 WASHER, FLAT 28 7-47
ZF160413 WASHER, 6.00 640 3-31 100061 WASHER, FLAT 37 7-47
100312 WASHER, ALUMINIUM 29 5-7 203264 WASHER, FLAT 7 7-5

B20D 6X4 & 6X6 SUPERTRUCK


12-38
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
263120 WASHER, FLAT 1 7-51 100312 WASHER, HARDENED 77 6-5
100731 WASHER, FLAT 20 7-61 218710 WASHER, HARDENED 5 6-7
910223 WASHER, FLAT 1 7-61 100062 WASHER, HARDENED 87 6-9
100273 WASHER, FLAT 31 7-63 100061 WASHER, HARDENED 16 7-11
100111 WASHER, FLAT 22 7-65 100837 WASHER, HARDENED 4 7-13
208232 WASHER, FLAT 1 7-65 100359 WASHER, HARDENED 80 7-19
100062 WASHER, FLAT 47 7-73 100314 WASHER, HARDENED 25 7-43
170489 WASHER, FLAT 48 7-73 100370 WASHER, HARDENED 24 7-43
261892 WASHER, FLAT 1 7-79 100316 WASHER, HARDENED 19 7-5
101062 WASHER, FLAT 23 7-85 173443 WASHER, HARDENED 12 7-5
206439 WASHER, FLAT 12 7-9 100364 WASHER, HARDENED 25 7-51
206461 WASHER, FLAT 17 7-9 100415 WASHER, HARDENED 23 7-51
100532 WASHER, FLAT, HARDENED 13 7-53 100491 WASHER, HARDENED 21 7-51
100365 WASHER, Hardened 20 2-3 100532 WASHER, HARDENED 20 7-51
100370 WASHER, Hardened 19 2-3 100536 WASHER, HARDENED 19 7-51
100532 WASHER, Hardened 18 2-3 100322 WASHER, HARDENED 15 7-53
100536 WASHER, Hardened 17 2-3 100370 WASHER, HARDENED 14 7-53
100314 WASHER, HARDENED 12 2-61 100314 WASHER, HARDENED 19 7-55
100211 WASHER, HARDENED 18 2-65 100370 WASHER, HARDENED 18 7-55
100370 WASHER, HARDENED 17 2-65 100312 WASHER, HARDENED 20 7-57
100424 WASHER, HARDENED 16 2-65 100314 WASHER, HARDENED 11 7-59
100312 WASHER, Hardened 17 2-67 100314 WASHER, HARDENED 24 7-61
100494 WASHER, HARDENED 66 2-71 100415 WASHER, HARDENED 22 7-61
100061 WASHER, HARDENED 78 2-73 100316 WASHER, HARDENED 24 7-63
100364 WASHER, HARDENED 68 2-73 100370 WASHER, HARDENED 23 7-63
100314 WASHER, HARDENED 69 2-75 178799 WASHER, HARDENED 33 7-63
100370 WASHER, HARDENED 67 2-75 100061 WASHER, HARDENED 21 7-65
100365 WASHER, HARDENED 18 3-3 100316 WASHER, HARDENED 15 7-65
100370 WASHER, HARDENED 17 3-3 220396 WASHER, HARDENED 8 7-67
100424 WASHER, HARDENED 16 3-3 100225 WASHER, HARDENED 17 7-69
100532 WASHER, HARDENED 15 3-3 100314 WASHER, HARDENED 23 7-71
100323 WASHER, HARDENED 9 3-59 100370 WASHER, HARDENED 22 7-71
100491 WASHER, Hardened 8 3-75 100424 WASHER, HARDENED 21 7-71
100356 WASHER, HARDENED 26 4-11 100362 WASHER, HARDENED 37 7-73
100370 WASHER, HARDENED 25 4-11 100370 WASHER, HARDENED 36 7-73
101343 WASHER, HARDENED 19 4-11 100424 WASHER, HARDENED 35 7-73
100415 WASHER, HARDENED 75 4-15 100322 WASHER, HARDENED 16 7-75
100532 WASHER, HARDENED 72 4-15 100887 WASHER, HARDENED 14 7-75
100335 WASHER, HARDENED 75 4-17 101079 WASHER, HARDENED 25 7-77
100370 WASHER, HARDENED 74 4-17 100316 WASHER, HARDENED 20 7-79
100314 WASHER, HARDENED 77 4-19 100463 WASHER, HARDENED 18 7-79
100314 WASHER, HARDENED 37 4-3 101999 WASHER, HARDENED 13 7-81
100370 WASHER, HARDENED 36 4-3 100364 WASHER, HARDENED 30 7-85
100364 WASHER, HARDENED 52 4-33 100415 WASHER, HARDENED 28 7-85
100370 WASHER, HARDENED 51 4-33 100424 WASHER, HARDENED 27 7-85
100532 WASHER, HARDENED 50 4-33 100536 WASHER, HARDENED 26 7-85
100364 WASHER, HARDENED 52 4-35 183623 WASHER, HEAT TREATED 8 3-109
100370 WASHER, HARDENED 51 4-35 176094 WASHER, IGNITION 59 6-5
100322 WASHER, HARDENED 47 4-39 100731 WASHER, M5X10X1 58 6-25
100370 WASHER, HARDENED 46 4-39 100811 WASHER, M5X10X1 39 6-27
100887 WASHER, HARDENED 44 4-39 WASHER, MACHINED, STRIKER
100312 34 7-63
100887 WASHER, HARDENED 50 4-41 BOLT
100322 WASHER, HARDENED 53 4-43 100698 WASHER, MILDSTEEL 20 4-11
100370 WASHER, HARDENED 52 4-43 DC100706 WASHER, Mounting to Crankcase 4 2-57
100312 WASHER, HARDENED 38 4-5 122032 WASHER, ORBITAL MTG, CAB 27 4-3
100364 WASHER, HARDENED 13 6-17 176315 WASHER, RETARD LEVER 57 6-9
100370 WASHER, HARDENED 12 6-17 100747 WASHER, RUBBER 9 3-57
100310 WASHER, HARDENED 63 6-21 NSI WASHER, RUBBER 5 5-9
100062 WASHER, HARDENED 73 6-23 206330 WASHER, RUBBER 19 6-13
100312 WASHER, HARDENED 62 6-23 NSI WASHER, RUBBER 16 6-13
100370 WASHER, HARDENED 61 6-23 101301 WASHER, RUBBER 12 7-57
100062 WASHER, HARDENED 87 6-5

B20D 6X4 & 6X6 SUPERTRUCK


12-39
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
WASHER, RUBBER, SPHERI- ZF210258 WASHER, THRUST 100 3-23
176412 27 4-15
CAL DIRT ZF210267 WASHER, THRUST 150 3-23
206969 WASHER, SAW CYL. 1 7-73 ZF210278 WASHER, THRUST 200 3-23
ZF210237 WASHER, SEALING 300 3-21 ZF210270 WASHER, THRUST /250 3-27
ZF210193 WASHER, SEALING 550 3-5 224239 WASHER, THRUST 54 3-69
224257 WASHER, SEALING 50 3-63 ZF100079 WASHER, THRUST 36 3-83
DC140072 WASHER, SEALING 47 3-63 ZF200110 WASHER, THRUST 40 3-83
100953 WASHER, SERRATED 54 6-21 ZF100079 WASHER, THRUST 36 3-89
101211 WASHER, SERRATED 53 6-23 ZF200110 WASHER, THRUST 40 3-89
100841 WASHER, SERRATED 69 6-5 ZF100079 WASHER, THRUST 36 3-97
100879 WASHER, SERRATED, M10 55 6-25 ZF200110 WASHER, THRUST 40 3-97
ZF160207 WASHER, SPACER, 8.3 80 3-81 WASHER, Thrust Repair size 1,
DC100690 5 2-49
ZF160207 WASHER, SPACER, 8.3 80 3-87 0.30MM
ZF160207 WASHER, SPACER, 8.3 80 3-95 WASHER, Thrust Repair size 11,
DC150183 6 2-49
ZF160206 WASHER, SPACER, 8.4 80 3-81 0.50MM
ZF160206 WASHER, SPACER, 8.4 80 3-87 DC100689 WASHER, Thrust Standard 5 2-49
ZF160206 WASHER, SPACER, 8.4 80 3-95 ZF210270 WASHER, THRUST, 1.0 /160 3-27
ZF160205 WASHER, SPACER, 8.5 80 3-81 DC221837 WASHER, Valve Spring 13 2-11
ZF160205 WASHER, SPACER, 8.5 80 3-87 161914 WASHER, VESCONITE 12 4-11
ZF160205 WASHER, SPACER, 8.5 80 3-95 225257 WASHER, WEAR 36 3-69
ZF160204 WASHER, SPACER, 8.6 80 3-81 WASHER,10X20X6,PRO-
100838 37 6-27
ZF160204 WASHER, SPACER, 8.6 80 3-87 FILED,YZ
ZF160204 WASHER, SPACER, 8.6 80 3-95 NSI WASHER,COPPER 3 5-9
ZF160203 WASHER, SPACER, 8.7 80 3-81 100370 WASHER,COPPER,14MM 61 6-25
ZF160203 WASHER, SPACER, 8.7 80 3-87 100945 WASHER,FLAT 32 4-3
ZF160203 WASHER, SPACER, 8.7 80 3-95 243392 WASHER,FLAT 1 4-39
ZF160209 WASHER, SPACER, 8.8 80 3-81 186040 WASHER,FLAT 1 7-49
ZF160209 WASHER, SPACER, 8.8 80 3-87 100146 WASHER,FLAT 32 7-51
ZF160209 WASHER, SPACER, 8.8 80 3-95 WASHER,FLAT,4.3X9X0.8,SSDIN
100812 38 6-27
ZF160210 WASHER, SPACER, 8.9 80 3-81 125
ZF160210 WASHER, SPACER, 8.9 80 3-87 223244 WASHER,FLAT,8.4X17X1.6 2 6-25
ZF160210 WASHER, SPACER, 8.9 80 3-95 100312 WASHER,HARDENED 12 3-57
ZF160211 WASHER, SPACER, 9.1 80 3-81 100370 WASHER,HARDENED 11 3-57
ZF160211 WASHER, SPACER, 9.1 80 3-87 100314 WASHER,HARDENED 19 5-11
ZF160211 WASHER, SPACER, 9.1 80 3-95 100128 WASHER,HARDENED 80 7-15
ZF160212 WASHER, SPACER, 9.2 80 3-81 100086 WASHER,HARDENED 84 7-49
ZF160212 WASHER, SPACER, 9.2 80 3-87 WASHER,HARD-
100085 70 6-25
ZF160212 WASHER, SPACER, 9.2 80 3-95 ENED,11X20X2.5 SZ
ZF160213 WASHER, SPACER, 9.3 80 3-81 WASHER,HARD-
100312 45 6-27
ZF160213 WASHER, SPACER, 9.3 80 3-87 ENED,11X20X2.5 SZ
ZF160213 WASHER, SPACER, 9.3 80 3-95 WASHER,HARD-
100403 43 6-27
ZF150030 WASHER, SPACER, 9.4 100 3-81 ENED,834X17X1.6 SZ
ZF150030 WASHER, SPACER, 9.4 100 3-87 100062 WASHER,HARDENED,M 5 73 6-25
ZF150030 WASHER, SPACER, 9.4 100 3-95 207030 WASHER,HARDENED,M 5 1 6-27
DC260107 WASHER, Spherical 37 2-11 150018 WASHER,HEAT TREATED 8 3-119
100062 WASHER, SPRING 36 7-47 ZF160541 WASHER,THRUST 322 3-103
208044 WASHER, SPRING 1 7-47 200438 WHEEL 4 3-121
WASHER, SPRING RET, BIN WHEELSET, MUD/SAND, GOOD-
162014 11 4-11 260419 1 3-121
HEAT YEAR
WASHER, SPRING RET, MIR 200488 WHEELSET, XADN, MICHELIN 2 3-121
176312 59 7-19 207873 WINDOW, CURVED 4 7-7
BKT
WASHER, SPRING RET, MIR- 100837 WINDOW, DOOR, SLIDING 5 7-9
166566 15 7-17 216107 WINDOW, LHS, FRONT 6 7-7
ROR BKT
DC100464 WASHER, Support to Alternator 15 2-15 207875 WINDOW, REAR 8 7-7
ZF100181 WASHER, TAB 330 3-27 207874 WINDOW, RHS, SLIDING 2 7-7
ZF200110 WASHER, Thrust 40 3-107 ZF210409 WIRING HARNESS 340 3-31
ZF210230 WASHER, THRUST 830 3-11 226003 WIRING HARNESS 48 7-39
ZF100079 WASHER, THRUST 36 3-115 ZF100200 390 3-45
ZF200110 WASHER, THRUST 40 3-115
ZF210247 WASHER, THRUST 40 3-23
ZF210250 WASHER, THRUST 70 3-23
ZF210252 WASHER, THRUST 80 3-23

B20D 6X4 & 6X6 SUPERTRUCK


12-40

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