Professional Documents
Culture Documents
872124
872124.03
i
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
LOCATION OF OPERATIONS
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Gilles Prout
E-mail: gillesp@bell-france.fr
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch
SPAIN
Bell Equipment España
C/. Ocaña 23, piso 5B. . . . . . . . . . . . . . Tel : +34-917-191 512
28047 . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34-917-191 512
MADRID
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Bob Aldridge (mobile: +44 7899 984 601)
E-mail: cameronc@bellequipment.co.uk, general@bellequipment.co.uk
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
CAPE REGION:
CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (cell: 083-458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Luc Hannan (cell: 082-325 5920)
E-mail: luch@bell.co.za
GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (cell: 082-659 3222)
E-mail: karino@bell.co.za
PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (cell: 082-657 1190)
E-mail: lynneo@bell.co.za
SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (cell: 083-414 8946)
E-mail: laurencedv@bell.co.za
CENTRAL REGION:
BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Branch Manager) (cell: 082-553 6273)
E-mail: vivianm@bell.co.za or yvetteo@bell.co.za
JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (cell: 082-560 0379)
or Deon van Rensburg (Sales Manager) (cell: 082-450 7252)
E-mail: georgew@bell.co.za or deanvr@bell.co.za or sindyk@bell.co.za
KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (cell: 082-558 6911)
E-mail: gerteyc@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (cell: 083-626 8316)
NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (cell: 082-565 3387)
E-mail: ling@bell.co.za
TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Aubrey Potgieter (Branch Manager) (cell: 083-629 1931)
E-mail: aubreyp@bell.co.za or altar@bell.co.za
COASTAL REGION:
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za
PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Sean Castle (Branch Manager) (cell: 082-566 4882)
E-mail: carlaf@bell.co.za
UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696/1637 . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 2141 . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (cell: 082-774 0493)
VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (cell: 082-627 6459)
E-mail: cliffg@bell.co.za
NORTHERN REGION:
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (mobile: +263-91 260 169)
E-mail: charld@bellzim.co.zw or admin@bellzim.co.zw
VIN: AEB4118401R000009
i. AEB Is the unique letters designated to Bell for vehicles manufactured in South Africa.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvement which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the
machine, which may involve a change to a mechanical system (e.g. driveline)
or the electrical system.
iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
Note: This number is sequential to each product line. This number will not
return to zero is a revision level change. It may occur that two ADT’s
may have the same sequential digits in it’s VIN, however this is not
a problem as they can be different by their 400 number (machine
type/build number) e.g.
The last 4 digits of the VIN will be used to identify the implementation
of engineering changes.
i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change unless
there is a large improvment which necessitates moving the machine from
Mark 1 (MKI) to Mark 2 (MKII). A “Mark” upgrade is a major upgrade to the
iii. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
iv. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
There was an electrical system upgrade that necessitated a MK upgrade to MK III. The
VIN structure was changed to accommodate the MK III upgrade. The following
sequential serial numbers indicated the change in the VIN structure and the electrical up-
grade.
i. AEB Is the unique letters designated to Bell for vehicles manufactured in SA.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change
unless there is a large improvment which necessitates moving the machine
from Mark 1 (MKI) ro Mark 2 (MKII). A “Mark” upgrade is a major upgrade to
the machine, which may involve a change to a mechanical system
(e.g. driveline) or the electrical system.
iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.
iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
i. W09 Is the unique letters designated to Bell for vehicles assembled in Germany.
ii. 411 Is the machine build number, i.e. B40D 6x6. This number will not change
unless there is a large improvment which necessitates moving the machine
from Mark 1 (MKI) ro Mark 2 (MKII). A “Mark” upgrade is a major upgrade to
the machine, which may involve a change to a mechanical system
(e.g. driveline) or the electrical system.
iii. 4 This is the new number used for software filtering. This will change for all
electrical upgrades.
iv. 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v. 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12)
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
xv
B20D 6X4 & 6X6 SUPERTRUCK REV 0
xvi
CONTENTS OVERVIEW
CONTENTS
1
DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
DROP BOX OUTPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, FRONT: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
FRONT DIFFERENTIAL ASSEMBLY: 6X4- - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, FRONT: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
FRONT DIFFERENTIAL ASSEMBLY: 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-86
THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
AXLE, MIDDLE: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4 - - - - - - - - - - - - - - - - - - - - - - - - 3-94
AXLE, MIDDLE: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - 3-100
TRAILING AXLE, REAR: B20D 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
AXLE, REAR: B20D 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
REAR DIFFERENTIAL ASSEMBLY: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
REAR LIMITED SLIP DIFFERENTIAL: 6X6 - - - - - - - - - - - - - - - - - - - - - - - - 3-114
BRAKE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-116
PLANETARY HUB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-118
WHEEL SETS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-120
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC SYSTEM, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
HYDRAULIC SYSTEM, FRONT CHASSIS- - - - - - - - - - - - - - - - - - - - - - - - - 4-16
HYD SYSTEM, FRONT CHASSIS - VOAC BLOCK - - - - - - - - - - - - - - - - - - - - 4-18
VOAC BLOCK- VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
VOAC BLOCK, VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
VOAC BLOCK, END SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
HYDRAULIC PUMP, SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
EMERGENCY STEERING PUMP, CHECK VALVE - - - - - - - - - - - - - - - - - - - - 4-28
STEERING CLYNDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC / FUEL TANK, MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X6- - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC SYSTEM, REAR CHASSIS: B20D 6X4- - - - - - - - - - - - - - - - - - - - 4-40
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC BLOCK BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
REPAIR AND AIR DRIER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
KIT, 10L RESEVOIRS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
ELECTRICAL CAB KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL CAB KIT AND RELATED ITEMS - - - - - - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL CAB KIT, INTERNAL TRANS. HARNESS - - - - - - - - - - - - - - - - - - 6-8
DASH SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
WINDOW WIPER AND WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
WINDOW WIPER AND WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
ELECTRICAL OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
2
ELECTRICAL FRONT CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
ENGINE HARNESS & MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
POWER HARNESS, BATTERY CABLES & MISC. ITEMS - - - - - - - - - - - - - - - - - 6-22
TRANSMISSION, ARTIC & FUEL SENDER HARNESSES - - - - - - - - - - - - - - - - - 6-24
REAR CHASSIS HARNESS & MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - 6-26
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
ELEC. CONNECTORS - CAB HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
ELEC. CONNECTORS - ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELEC. CONNECTORS - REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELEC. CONNECTORS - ENGINE POWER HARNESS- - - - - - - - - - - - - - - - - - - 6-40
ELEC. CONNECTORS - ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - 6-42
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL AND RELATED ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
DOOR LATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR ELECTRICAL KIT - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB INTERIOR COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB INTERIOR TRIM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
ROOF INTERIOR LINERS AND HATCH- - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
SEATS INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
CONTROL PANAL HVAC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
HVAC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
HVAC SYSTEM, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
FRONT SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
BONNET KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
GRILL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
MUDGUARDS AND MISC. ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BATTERY BOX KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
UTILITY BOX KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
FUEL TANK MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
ARTIC JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
REAR SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
SUSPENSION STRUT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
BIN, MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
BIN PIVOT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
BIN LINER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
HOMOLOGATION (ROAD LEGAL) KIT - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
DECALS SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
DECALS SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
TRIANGLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
SECTION 8 SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
4
B20D 6X4 & 6X6 SUPERTRUCK
SECTION 1 GENERAL INFORMATION
1-1
PAGE LAYOUT
HEADING
THRU DRIVE
9
18
26
29
2 13
4 1
26
8
26
23
21 12
22
11
28
30
5
10
32
20 7
14
19
31
16
27
15
19
24
17
31
RELEVANT
MACHINE E10813431 SH1-3
3-76
1-2
PAGE LAYOUT
HEADING
THRU DRIVE
I Q VIN SERIES
T PART 66
T DESCRIPTION xx FROM: REMARKS
E NO.
M Y 46 TO:
1 241252 1 HOSE, A9-4/0700/4FJ/4FJB XX
1
2 207615 1 NONSLIP, TOP, OSCIL JOINT XX
3 206945 2 MOUNTING RUBBER, D#, USED WITH XX
4 206768 2 SLEEVE, OSCIL, TUBE, B30/25/20D XX
5 206071 2 SHOCK MAT XX
6 203286 1 FLANGE, 7C 315PL-120LG XX
7 203285 2 FLANGE, 8, 5C 315PL-121LG XX
8 201194 4 BUSH, OSCILL. JOINT XX
9 200036 1 NIPPLE, GREASE STRT 1/8" GAS XX
10 176659 1 OSCILLATION JOINT, CARB XX
11 173729 1 PIPE, GREASE, OSC BOTTOM BRG XX
12 173728 1 PIPE, GREASE, OSC FNT T/B BRG D# XX
MACHINE ALLOCATION
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.
RELEVANT
MACHINE
3-77
1-3
LIST OF ABBREVIATIONS
1-4
LIST OF ABBREVIATIONS
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
1-5
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-6
B20D 6X4 & 6X6 SUPERTRUCK REV 0
1-7
B20D SUPERTRUCK MACHINE DIMENSIONS
CE & Machine
Specification Plate
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA
MACHINE
CAB
ENGINE
TRANSMISSION
TRANSFER CASE
FRONT DIFFERENTIAL
MID DIFFERENTIAL
REAR DIFFERENTIAL
TARE kg V kg
GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg
176114
Transfer Case
Specification Stamped
Onto The Transfer Case Transmission Specification
13100 047 15 10 2001 Plate
TD 0002932
1-9
B20D 6X4 & 6X6 SUPERTRUCK REV 0
1-10
SECTION 2 ENGINE
2 6
12
1 18
15 8
5
4
22
21
7
17
20 4
8
17
13 18
9
14
16
11
21
3 10
E10813401 A
2-2
ENGINE MISCELLANEOUS PARTS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 255001 1 RING, Clamping X X
2 251104 1 ENGINE, MB OM906LA TIER2 X X
3 207967 1 BOOT, Rubber, Drain Valve X X
4 207646 2 MTG, Rubber, T/mission, Split X X
5 207455 1 GUARD, Starter Motor X X
6 217857 1 NONSLIP, Sump X X FROM VIN. 2615 WAS 206764. (SB 2005/1069)
7 183140 2 MOUNTING, Engine X X
8 176592 4 SPACER, Eng Mtg X X
9 175112 1 PLATE, Cover, Flywheel, Housing X X
10 122136 1 VALVE, Drain X X
11 121090 1 CONNECTOR X X
12 101324 2 BOLT, Hexhd X X
13 100827 8 SCREW, Hexhd X X
14 100653 2 NUT, Stover X X
15 100643 8 SCREW, Hexhd X X
16 100548 2 WASHER, Hardened X X
17 100536 10 WASHER, Hardened X X
18 100532 4 WASHER, Hardened X X
19 100370 12 WASHER, Hardened X X
20 100365 2 SCREW, Hexhd X X
21 100238 2 SCREW, Hexhd X X
22 100090 12 SCREW, Hexhd X X
2-3
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT
41 29 18
30
15
20 17 3 16
23 22
36 35
27 21
26 10
12
12 9
25
24 8
9
28
7
2 40
6 31
32
19
13
14 4 1
5 34 39
33 37
38
11
P008200
2-4
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221850 1 CRANKCASE, LESS CYLINDER LINERS X X
2 DC221799 2 SLEEVE, FLYWHEEL X X
3 DC220737 3 BALL, D1/4" X X
4 DC100059 1 PIN, DOWEL X X
5 DC100670 14 SCREW X X
6 DC150174 6 BUSHING, CAMSHAFT BEARINGS X X
7 DC150175 1 BUSHING, CAMSHAFT BEARINGS X X
8 DC220543 6 PLUG, WELCH X X
8 DC220549 A/R PLUG, WELCH X X
9 DC120195 10 PLUG, EXPANSION 40MM X X
10 DC221800 1 THROTTLE, TRANSVERSE X X
11 DC221801 6 NOZZLE, OIL X X
12 DC220735 2 BALL, D08,5 X X
12 DC221802 2 BALL X X
12 DC221803 2 BALL X X
12 DC220737 1 BALL, D1/4" X X
12 DC220737 5 BALL, D1/4" X X
13 DC221804 1 INTERMEDIATE, PIECE OIL PUMP X X
14 DC221805 2 SLEEVE X X
15 DC221806 1 INTERMEDIATE, PIECE TURBO X X
16 DC221807 1 SLEEVE X X
17 DC120226 1 PLUG, EXPANSION X X
18 DC221808 6 LINER, CYLINDER X X
19 DC140181 1 RING, SEAL X X
20 DC120116 1 PLUG, SCREW, RET-THERMO X X
21 DC140150 1 RING, SEAL X X
22 DC120158 1 PLUG, SCREW X X
23 DC140182 1 RING, SEAL X X
24 DC100173 1 PLUG, ALLEN X X
25 DC140172 1 RING, SEAL X X
26 DC120227 1 PLUG, SCREW X X
27 DC221809 2 SLEEVE X X
28 DC120170 1 PLUG,SCREW X X
29 DC120114 1 PLUG, SCREW X X
30 DC140149 1 RING, SEAL X X
31 DC221810 1 VALVE, OVERFLOW X X
32 DC140172 1 RING, SEAL X X
33 DC221811 1 SENDER, FUEL TEMP SENSOR X X
34 DC140149 1 RING, SEAL X X
35 DC150170 1 BUSHING X X
36 DC140178 1 RING, SEAL X X
37 DC221812 1 VALVE, SOLENOID X X
38 DC221813 1 VALVE X X
39 DC221814 1 GASKET X X
40 DC100671 2 SCREW, FLANGED X X
41 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X X
18
15
16 10
8
12 17
13
14
11
1
7
20
4
19
3
6
5
P008222
2-6
ENGINE, OIL PAN AND DIPSTICK
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221526 1 PAN, OIL X X
2 DC221818 1 GASKET, OIL PAN X X
3 DC120029 1 PLUG, OIL-MAGNET (400/20/40) X X
4 DC140155 1 RING, SEAL X X
5 DC221819 1 SENDER, OIL LEVEL X X
6 DC120200 3 PLUG, X X
7 DC100676 22 BOLT, COMBINATION X X
8 DC221820 1 TUBE, GUIDE TOP DIPSTICK X X
9 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK X X
10 DC221822 1 GROMMET X X
11 DC100597 1 SCREW, FLANGED X X
12 DC120228 1 FITTING, GUIDE TUBE X X
13 DC100677 1 CLAMP, GUIDE TUBE X X
14 DC221823 1 DIPSTICK, OIL X X
15 DC221152 1 CAP X X
16 DC140145 1 RING SEAL X X
17 DC221851 1 BRACKET, OIL DIPSTICK X X
18 DC100659 1 SCREW, FLANGED X X
19 DC220562 1 CAP, RUBBER X X
20 DC220407 1 CLAMP, HOSE COMPRESSOR X X
2-7
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
6
8
7
9 10
15
13
4
5 11
14
3
12
10
2
1
P008221
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221816 1 COVER, TIMING X X
2 DC140183 1 SEAL, OIL CRANKSHAFT REAR X X
3 DC100672 3 STUD X X
4 DC120114 1 PLUG, SCREW X X
5 DC140149 1 RING, SEAL X X
6 DC120120 1 PLUG, SCREW X X
7 DC140151 1 RING, SEAL X X
8 DC220100 1 PLUG, SCREW, HEX X X
9 DC140155 1 RING, SEAL X X
10 DC100673 9 SCREW, FLANGED X X
10 DC100674 6 SCREW, FLANGED X X
10 DC100597 3 SCREW, FLANGED X X
11 DC221817 1 BRACKET, SPEED SENSOR X X
12 DC100287 2 WASHER, FLAT X X
13 DC100675 2 SCREW X X
14 DC150170 1 BUSHING X X
15 DC140178 1 RING, SEAL X X
24
25
23
15
14 22
21
13, 13A
20
12
35 19
7, 7A
36
34 18
11, 11A
29
28
17
30 16
9 37
27
10
8
1 3
6
5
2 6
4
6
33
32
31
26
P008223
2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221824 1 HEAD, Cyl. with Valves & Constant Throttle X X
2 DC220735 6 BALL, Fastener Constant Throttle X X
3 DC220543 2 PLUG, Expansion 34MM X X
3 DC120229 A/R PLUG, Expansion 36MM X X
4 DC120201 6 PLUG, Expansion for Web Cooling Bore X X
4 DC120098 A/R PLUG, Expansion for Web Cooling Bore X X
5 DC220545 23 PLUG, Expansion 25MM X X
5 DC120230 A/R PLUG, Expansion 26MM X X
6 DC220737 6 BALL, Leak Oil Hole Plug X X
6 DC220735 2 BALL, Leak Oil Hole Plug X X
6 DC220735 1 BALL, To Plug Cooling Water Bore X X
7 DC221825 12 SEAT, Valve Intake Standard X X
7 DC221826 12 SEAT, Valve Intake Repair 1, 35.37MM X X
7 DC221827 12 SEAT, Valve Intake Repair 11, 35.57MM X X
7 DC221828 6 SEAT, Valve Exhaust Standard X X
7 DC221829 6 SEAT, Valve Exhaust Repair 1, 40.37MM X X
7 DC221830 6 SEAT, Valve Exhaust Repair 11, 40.57MM X X
8 DC221831 18 GUIDE, Valve, Std X X
8 DC221832 AR GUIDE, Valve, +0.2MM X X
8 DC221833 AR GUIDE, Valve, +0.5MM X X
9 DC140160 6 RING, SEAL X X
10 DC221834 6 SLEEVE X X
11 DC221835 12 VALVE, Intake X X
11 DC221836 6 VALVE, Exhaust X X
12 DC100678 18 WASHER, Valve Spring X X
13 DC221837 12 SPRING, Intake Valve X X
13 DC221838 6 SPRING, Exhaust Valve X X
14 DC221839 18 RETAINER, Spring X X
15 DC220030 36 COLLET, Valve X X
16 DC221840 18 HOLDER, Seal X X
17 DC221841 6 VALVE, Constant Throttle X X
18 DC221842 6 GUIDE X X
19 DC221843 6 SPRING X X
20 DC221844 6 RETAINER, Spring X X
21 DC221845 12 VALVE, Collet X X
22 DC221846 6 PISTON X X
23 DC140184 6 RING, Seal X X
24 DC221847 6 COVER X X
25 DC221848 6 BRIDGE, Valve X X
26 DC221849 1 GASKET, Cylinder Head to Crankcase X X
27 DC100679 14 SCREW, Cylinder Head to Crankcase X X
28 DC221852 6 INJECTOR, Complete X X
29 DC140179 6 RING, Seal Injector to Cylinder Head X X
29 DC140185 6 RING, Seal Injector to Cylinder Head X X
30 DC140186 6 RING, Seal X X
31 DC221853 6 SOCKET, Pipe X X
32 DC140166 6 RING, Seal Socket to Cylinder Head X X
33 DC100636 6 SCREW, Fitting On injector X X
34 DC221854 6 BRACKET, Clamping X X
35 DC100681 6 SCREW, Injector M8x60 X X
36 DC100680 6 WASHER, Spherical X X
37 DC260107 1 KIT, Cylinder Head gasket X X
2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
15 18
18
14
16
17
20
17
24
23
12
13
21 8 2
7
22 19
7
6
7
10
9
4
5
6
1 3
11
P008224
2-12
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC120231 A/R HELICOIL, M22x1.5x8.0 X X
2 DC120232 A/R HELICOIL, M14x1x7.0 X X
3 DC120233 A/R HELICOIL, M16x1.5x10.5 X X
4 DC120234 A/R HELICOIL, M14x1.5x14 X X
5 DC120061 A/R HELICOIL, M12x1.5x12 X X
6 DC120059 A/R HELICOIL, M10x15 X X
7 DC120057 A/R HELICOIL, M8x12 X X
8 DC120058 A/R HELICOIL, M8x116 X X
9 DC120235 5 UNION, Threaded Constant Throttle to Head X X
10 DC140167 5 RING, Seal Constant Throttle to Head X X
11 DC130193 1 LINE, Constant Throttle X X
12 DC221855 1 SPINDLE, Rocker Arm X X
13 DC120236 2 PLUG, Expansion X X
14 DC221856 6 ARM, Rocker Intake X X
15 DC221857 6 ARM, Rocker Exhaust X X
15 DC150176 12 BUSHING X X
16 DC100682 12 SCREW, Adjusting X X
17 DC100683 12 NUT, Adjusting Screw X X
19 DC221858 1 BRACKET, Rocker Arm Front X X
19 DC221859 5 BRACKET, Rocker Arm Central X X
19 DC221860 1 BRACKET, Rocker Arm Rear X X
20 DC221861 6 SPRING X X
21 DC100684 12 WASHER X X
22 DC221862 2 RING, Lock X X
23 DC221863 7 CLAMPING PIECE, Rocker Shaft to Head X X
24 DC100685 7 SCREW, Rocker Shaft to Cylinder Head X X
2-13
ENGINE, ALTERNATOR & ATTACHMENT
18 10
19
6 9
17
5
3
8
2
11
4 7
15
16
14
12
13
P010542
2-14
ENGINE, ALTERNATOR & ATTACHMENT
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221935 1 ALTERNATOR, 28V/80A C/W Pulley X X
DC221966 1 REGULATOR, Alternator, OM501/906LA X X
1 DC222012 1 ALTERNATOR, NL1 28V/80AMP 906LA X X
2 DC222022 1 PULLEY, Alternator X X
3 DC220508 1 FAN, Alternator Pulley X X
4 DC150157 1 BEARING, Ball Drive End X X
5 DC150168 1 BEARING, Ball Slip Ring Side X X
6 DC222017 1 RECTIFIER, Alternator X X
7 DC100716 2 SCREW, Set Rectifier X X
8 DC222021 1 REGULATOR AND CUT-OUT X X
9 DC100346 2 SCREW X X
10 DC260095 1 KIT, Carbon Brush Set X X
11 DC222018 1 CONDENSOR, Alternator X X
12 DC221967 1 SUPPORT, Alternator X X
13 DC100708 4 SCREW, Bracket to Crankcase X X
14 DC100152 1 WASHER, Support to Alternator X X
15 DC100464 1 SCREW, Alternator to Support X X
16 DC100491 1 NUT, Alternator to Support X X
17 DC221968 1 BRACKET X X
18 DC100597 1 SCREW, Bracket to Oil Filter X X
19 DC100478 1 SCREW, Alternator to Bracket X X
2-15
ENGINE, OIL PUMP
5 8
P008240
2-16
ENGINE, OIL PUMP
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221937 1 PUMP, Oil X X
2 DC140194 1 SEAL, Oil Front Crankshaft X X
3 DC100413 8 SCREW, Oil Pump to Crankcase X X
4 DC130207 1 PIPE, Suction X X
5 DC221936 1 BRACKET X X
6 DC100621 1 SCREW, Oil Pipe to Dipstick Guide Tube X X
7 100197 8 SCREW, Suction Pipe to Oil Pump X X
8 DC100597 1 SCREW, Suction Pipe to Crankcase X X
9 DC100621 1 SCREW, Support on Oil Intake Pipe X X
2-17
ENGINE, OIL FILTER AND OIL COOLER
3 4
1
8
13
15
11
6
12
10
14
P008241
2-18
ENGINE, OIL FILTER AND OIL COOLER
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221938 1 FILTER, Oil Complete Unit X X
2 DC221939 1 COVER, Oil Filter X X
3 DC221578 1 ELEMENT, Oil Filter X X
4 DC221940 1 NECK, Filter X X
5 DC140195 1 RING, Seal X X
6 DC221941 1 SENDER, Oil Pressure X X
7 DC221942 1 GASKET, Oil Filter to Crankcase X X
8 DC221943 1 VALVE, Pressure Relief X X
9 DC100366 4 SCREW, Oil Filter to Crankcase X X
9 DC100671 1 SCREW, Oil Filter to Crankcase X X
10 DC221944 1 ELEMENT, Oil Cooler X X
11 DC221945 1 COVER, Oil Cooler X X
12 DC221946 1 GASKET, Oil Cooler to Cover X X
13 DC100385 2 SCREW, Oil Cooler to Cover X X
14 DC221947 1 GASKET, Oil Cooler to Crankcase X X
15 DC100112 12 SCREW, Oil Cooler to Crankcase X X
2-19
ENGINE, OIL LINES
3
4
P008242
2-20
ENGINE, OIL LINES
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130208 1 PIPE, Oil Feed X X
2 DC130209 1 PIPE, Oil Return X X
3 DC120182 1 BOLT, Banjo Oil Feed Pipe to Oil Filter Head X X
4 DC140149 2 RING, Seal Oil Feed Pipe to Oil Filter Head X X
5 DC221133 1 GASKET, Return Pipe to Turbocharger X X
6 DC100414 2 SCREW, Return Pipe to Turbocharger X X
7 DC130210 1 PIPE, Plastic Return Pipe to Crankcase X X
8 203588 2 CLAMP, Return Pipe to Crankcase X X
2-21
ENGINE, EXHAUST MANIFOLD
3
2
13
10
11
9 8
12
22 20
16 15
21
17
14
18
19
TD0000019
2-22
ENGINE EXHAUST MANIFOLD
ENGINE,
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC222116 1 MANIFOLD, Exhaust, Middle Piece X X WAS DC221917 (SB 2004/1064)
2 DC222115 1 MANIFOLD, Exhaust, End Piece X X ITEM ADDED (SB 2004/1064)
3 DC222117 4 RING, Seal, 3 Piece Exhaust X X ITEM ADDED (SB 2004/1064)
4 DC221918 3 GASKET, Manifold to Cylinder Head X X
5 DC100698 12 SCREW, Manifold to Cylinder Head X X
6 DC100316 4 STUD X X
7 DC260112 1 KIT, Exhaust Brake X X
8 DC220960 1 LEVER X X
9 DC220981 1 PIVOT, Ball X X
10 DC100378 1 SCREW, Lever to Shaft X X
11 DC100699 1 NUT, Lever to Throttle Valve X X
12 DC260113 1 KIT, Exhaust Brake Valve X X
13 DC100296 4 NUT, Flanged Exhaust Brake to Turbocharger X X
14 DC221919 1 BRACKET X X
15 DC100385 2 SCREW, Bracket to Flanged Elbow X X
16 DC221920 1 CYLINDER, Exhaust Brake X X
17 DC100112 1 SCREW, Cylinder to Bracket X X
18 DC221921 1 TUBE, Pacer Cylinder to Bracket X X
19 DC100117 1 NUT, Cylinder to bracket X X
20 DC220980 1 SOCKET, Ball Cylinder to Lever X X
21 DC100359 1 NUT, Cylinder To lever X X
22 DC220836 1 CLIP, Securing X X
2-23
ENGINE, ELECTRICAL EQUIPMENT
5
10 7
9
2 4
3
11 8
12
6
16
15
14
13
23
22
19
20 21
18
17
P008237
2-24
ENGINE, ELECTRICAL EQUIPMENT
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221922 1 UNIT, Control B30D Tier 2 X X
2 DC221770 1 COOLER, Fuel X X
3 DC100366 3 SCREW, Control Unit to Crankcase X X
4 DC221771 6 RING, Rubber X X
5 DC221772 1 SPRING, Control Unit to Crankcase X X
6 DC221923 1 CABLE, Electric-Engine X X
7 DC221734 1 SENDER, Speed Camshaft Position X X
7 DC221734 1 SENDER, Speed Crankshaft Position X X
8 DC221924 2 SWITCH, Engine Start/stop X X
9 DC100700 2 NUT, Engine Start/stop X X
10 DC221925 1 BRACKET, for Start/stop Switch X X
11 101354 4 SCREW, Cap Bracket to Crankcase X X
12 DC221726 1 ELECTRONICS, KSA X X
13 DC221927 1 PLUG, 2-PIN X X
14 DC120221 2 SOCKET, Contact 2-Pin Plug X X
15 DC221728 2 GASKET, 2-Pin Plug X X
16 DC221729 1 BOOT, 2-Pin Plug X X
17 DC120218 1 HOUSING, 2-Pin Plug X X
18 DC100664 1 NUT, 2-Pin Plug X X
19 DC221730 2 GASKET, 2-Pin Plug X X
20 DC221928 2 BUSHING, Pin, 2-Pin Plug X X
21 DC221731 1 BOOT, 2-Pin Plug X X
22 DC120220 1 BUSHING, Pin from Heater Plug to Ground X X
23 DC100603 1 NUT, from Heater Plug to Ground X X
2-25
ENGINE, STARTING MOTOR
14
13
7
6
11,12
13
12
12 4
9
13
13
5
2
11,12
3
12
10
P008238
2-26
ENGINE, STARTING MOTOR
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221926 1 MOTOR, Starter 24V/4Kw, Bosch X X
2 DC221929 1 BENDIX X X
3 DC150126 1 BUSHING, Drive End X X
4 DC221930 1 HOUSING, Front X X
5 DC150156 1 BUSHING, Bendix X X
6 DC221931 1 SWITCH, Solenoid X X
7 DC221932 1 LEVER, Control X X
8 DC150158 1 BUSHING, Commutator End X X
9 DC221933 1 BRACKET, with Carbon Brushes X X
10 DC221934 1 SWITCH, Solenoid X X
11 DC260114 1 KIT, Gearing X X
12 DC260115 1 KIT, Gearing X X
13 DC260116 1 KIT, Armature X X
14 DC100096 3 NUT, Starting Motor to Timing Case X X
2-27
ENGINE, FLAMESTART SYSTEM
14
7
4
13 11
10
9
12
P008231
2-28
ENGINE, FLAMESTART SYSTEM
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221902 1 VALVE, Solenoid X X
2 DC221903 1 BRACKET, Solenoid Valve X X
3 DC100545 2 SCREW, Solenoid Valve to Bracket X X
4 DC100597 1 SCREW, Bracket to Charging Air Pipe X X
5 DC100604 1 NUT, Bracket to Charging Air Pipe X X
6 DC130200 1 PIPE, from Solenoid Valve to Heater Plugs X X
7 DC100142 1 BOLT, Banjo Pipe to Solenoid Valve X X
8 DC140189 2 RING, Seal Pipe to Solenoid Valve X X
9 DC130201 1 PIPE, from Fuel Filter to Solenoid Valve X X
10 DC120237 1 BOLT, Banjo Fuel Pipe to Fuel Filter X X
11 DC100143 1 BOLT, Banjo Fuel Pipe to Solenoid Valve X X
12 DC140189 2 RING, Seal Fuel Pipe to Fuel Filter X X
13 DC140190 2 RING, Seal Fuel Pipe to Solenoid Valve X X
14 DC221904 1 PLUG, Heater Charge Air Pipe X X
2-29
ENGINE, TURBO CHARGER
8
17
12
18
16
15
14
11
19
13
21
10 20
7 2
P008232 A
2-30
ENGINE, TURBO CHARGER
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221970 1 TURBOCHARGER, 'KKK' X X
2 DC100296 4 NUT, Turbocharger to Manifold M10 X X
5 DC221582 1 HOSE, Molded X X
6 DC100381 1 CLAMP, Molded Hose to Turbocharger X X
7 203588 1 CLAMP, Hose to Breather Pipe X X
7 203588 1 CLAMP, Hose Compressor Suction Pipe X X
8 DC130202 1 PIPE, Air on Turbocharger X X
9 DC140191 1 RING, Seal Air Pipe X X
10 DC130203 1 PIPE, Charge Air X X
11 DC140192 1 RING, Seal Charge Air Pipe X X
12 DC100319 1 CLAMP, Charge Air Pipe to Turbocharger X X
13 DC100390 1 SCREW, Charge-Air Pipe on Member X X
14 DC100695 1 STUD, Charge Air Pipe at Water Pump X X
15 DC100604 1 NUT, Charge Air Pipe at Water Pump X X
16 DC221906 1 BRACKET, Charge Air Pipe at Water Pump X X
17 DC100390 1 SCREW, Bracket to Charging Air Pipe X X
18 DC100597 2 SCREW, Bracket to Water Pump X X
19 206353 1 CLAMP,Charge Air Pipe on Housing X X
20 DC100366 1 SCREW, Charge Air Pipe to Housing X X
20 DC100369 1 SCREW, Charge Air Pipe to Housing X X
21 DC100383 1 NUT, Charge Air Pipe to Housing X X
2-31
ENGINE, AIR COMPRESSOR
5,11
6
9
10
4 7
8
12 1
2
P008233
2-32
ENGINE, AIR COMPRESSOR
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221907 1 COMPRESSOR, WABCO 352CCM X X
2 DC221908 1 CRANKSHAFT X X
3 DC221909 1 CAP, Bearing X X
4 DC221910 1 ROD, Connecting X X
5 DC221911 1 PISTON KIT X X
6 DC221912 1 HEAD, Cylinder Compressor X X
7 DC140193 1 RING, Seal X X
8 DC100696 1 NUT, Gear to Compressor X X
9 DC221913 1 VALVE X X
10 DC260110 1 KIT, Repair Compressor DC221907 X X
11 DC260111 1 KIT, Piston Ring X X
12 100946 4 SCREW, Cap X X
2-33
ENGINE, CAMSHAFT AND TIMING PARTS
2
5
P008227
2-34
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221883 1 CAMSHAFT X X
2 DC221884 1 GEAR, Camshaft X X
3 DC221885 1 PIN, Cylindrical X X
4 DC221886 12 FOLLOWER, CAM Inlet and Exhaust Valves X X
5 DC221887 12 ROD, Push Inlet and Exhaust Valves X X
2-35
ENGINE, INJECTION PUMP
3
13
7
5
10
11
12
6
BeBneznz
edeedses
erc
erc
MM
P008228 A
2-36
ENGINE, INJECTION PUMP
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221888 6 PUMP, Fuel Injection X X
2 DC260109 6 KIT, Seal Ring X X Black Seal - Top, Green Seal - Bottom
3 DC140187 6 RING, Seal Pump to Crankcase X X
4 DC100692 12 SCREW, Pump to Crankcase X X
5 DC221889 1 PUMP, Fuel X X
6 DC100693 1 SCREW, Sheave Pulley X X
7 DC221890 1 GASKET, Fuel Pump to Crankcase X X
8 DC100112 3 SCREW, Fuel Pump to Crankcase M8x35 X X
9 DC221891 1 COVER, Injection Pump X X
10 DC221892 4 PIN, Locking Cover Attachment X X
11 DC221893 4 RING, Retaining Cover Attachment X X
12 DC221894 4 SPRING, Cover Attachment X X
13 DC140198 1 KIT, Repair, Fuel Injection Pump X X
2-37
ENGINE, FUEL LINES
4
5
5
4
3 2
5
4
7
1
P008229
2-38
ENGINE, FUEL LINES
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130197 6 PIPE, Fuel Pump to Injector Nozzle X X
2 DC130198 1 PIPE, Fuel to Cylinder Head X X
3 DC130199 1 PIPE, from Fuel Filter to Feed Pump X X
4 DC120211 3 BOLT, Banjo X X
5 DC140172 6 RING, Seal X X
6 DC120209 2 CONNECTOR, Fuel Line X X
7 DC120210 2 NUT, Union Fuel Lines X X
2-39
ENGINE, FUEL FILTER
3,9
4
8
5,10
10
6
11
12
13
P008230
2-40
ENGINE, FUEL FILTER
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221896 1 FILTER, Fuel Complete Unit X X
2 DC221680 1 HEAD, Fuel Filter X X
3 DC140174 1 RING, Seal X X
4 DC221897 1 COVER, Pre-Filter X X
5 DC140188 1 RING, Seal X X
6 DC140063 1 RING, Seal X X
7 DC100173 1 PLUG, Screw X X
8 DC221898 1 INSERT, Filter X X
9 DC221899 1 ELEMENT, Fuel Filter Kit X X Kit includes item 3
10 DC221900 1 ELEMENT, Fuel Pre-Filter Kit X X Kit includes item 5
11 DC221901 1 GASKET, Fuel Filter to Cylinder Head X X
12 DC100694 1 SCREW, Fuel Filter to Cylinder Head M10x100 X X
13 DC100352 2 SCREW, Fuel Filter to Cylinder Head M10x40 X X
2-41
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS
52
5
20
60
66
75
180
185
190 250
240 245
195
P008493
2-42
ENGINE, AIR COMPRESSOR ATTACHMENT ITEMS
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC130212 1 PIPE, Suction X X
2 DC130162 1 PIPE, Suction X X
3 DC100385 1 SCREW, Intake Pipe to Crankcase M8x16 X X
4 DC130213 1 HOSE, Suction Line to Compressor X X
5 203588 2 CLAMP, Suction Pipe to Compressor X X
6 DC130205 1 PIPE, at Cylinder Head X X
7 DC130206 1 PIPE, at Waterpump X X
8 DC120182 2 BOLT, Banjo X X
9 DC140149 4 RING, Seal X X
10 DC220481 1 CAP, Power Steering Pump X X
11 DC220314 1 GASKET X X
12 DC100629 2 SCREW, Cover to Compressor Flange X X
2-43
ENGINE, INTAKE MANIFOLD
5
2
P008235A
2-44
ENGINE, INTAKE MANIFOLD
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221914 1 COVER X X
2 DC221915 1 HOUSING, Charging Air Elbow X X
3 DC221916 1 UNIT, Sender Charge Air Pressure/Temp. X X
4 DC100697 2 SCREW, Flanged X X
5 DC100685 12 SCREW, Charge Air Elbow to Cylinder Head X X
6 DC222060 6 GASKET, Charge Air Elbow to Cylinder Head X X
2-45
ENGINE, CYLINDER HEAD COVER
12
11
12
10
2
1 5
3
4
13
P008201 A
2-46
ENGINE, CYLINDER HEAD COVER
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221864 1 COVER, Cylinder Head - Plastic X X
2 DC221865 1 DIAPHRAGM X X
3 DC220031 1 CAP, OIL Filling X X
4 DC220029 1 GASKET X X
5 DC221866 7 INSERT, Cover to Cylinder Head X X
6 DC221867 4 LOCK X X
7 DC221529 1 GASKET X X
8 DC221868 1 GASKET X X
9 DC100686 7 SCREW, Cover to Cylinder Head X X
10 DC130194 1 PIPE, Breather X X
11 DC130196 1 HOSE, Breather Pipe to Cylinder Head Cover X X
12 203588 2 CLAMP, Breather Pipe to Cylinder Head Cover X X
GASKET, Oil Seperator To Cylinder Head ITEM ILLUSTRATED.
13 DC222134 1 Cover X X
2-47
ENGINE, CRANKSHAFT AND FLYWHEEL
1,4 1,6
1,5
8
7
11
12
2
10
P008225
2-48
ENGINE, CRANKSHAFT AND FLYWHEEL
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221869 1 CRANKSHAFT, with Main / Big End Bearings X X
2 DC100687 1 PIN, Dowel Gear to Crankshaft X X
3 DC221870 1 GEAR, Crankshaft X X
3 DC221871 1 GEAR, Crankshaft X X
4 DC150177 7 BEARING, Main Standard X X
4 DC150178 7 BEARING, Main Fitting size 0.10 X X
4 DC150179 7 BEARING, Main Fitting size 0.25 X X
4 DC150180 7 BEARING, Main Fitting size 0.50 X X
4 DC150181 7 BEARING, Main Fitting size 0.75 X X
4 DC150182 7 BEARING, Main Fitting size 1.00 X X
5 DC100688 2 WASHER, Thrust Standard X X
5 DC100689 2 WASHER, Thrust Repair size 1, 0.30MM X X
5 DC100690 2 WASHER, Thrust Repair size 11, 0.50MM X X
6 DC150183 6 BEARING, Big End Standard X X
6 DC150184 6 BEARING, Big End Fitting Size 0.10 X X
6 DC150185 6 BEARING, Big End Fitting Size 0.25 X X
6 DC150186 6 BEARING, BIG End Fitting Size 0.50 X X
6 DC150187 6 BEARING, Big End Fitting Size 0.75 X X
6 DC150188 6 BEARING, Big End Fitting Size 1.00 X X
7 DC221872 1 DAMPER, Vibration X X
8 DC100691 6 SCREW, Vibration Damper / Hub to Crankshaft X X
9 DC221873 1 FLYWHEEL, with Ring Gear X X
10 DC221874 1 GEAR, Ring X X
11 DC100691 8 SCREW, Flywheel & Crankshaft Gear to
Crankshaft X X
12 DC221875 1 GEAR, Crankshaft X X
2-49
ENGINE, CONNECTING ROD AND PISTONS
3,4
3,6
3,5
P008226
2-50
ENGINE, CONNECTING ROD AND PISTONS
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 DC221876 6 ROD, Connecting X X
2 DC100080 12 SCREW X X
3 DC221877 6 PISTON, Kit, Standard, X X
3 DC221878 6 PISTON, Fitting Size 1, Height -.30 X X
3 DC221879 6 PISTON, Fitting Size 11, Height -.60 X X
3 DC221880 6 PISTON, Fitting Size 111, Height -.90 X X
4 DC260108 6 Kit, Piston Ring X X
5 DC221881 6 PIN, Piston X X
6 DC221882 12 RING, Retaining X X
2-51
ENGINE, WATER PUMP
7
14 20
11
6
12
13
9
15
2,10
1 2
4 1,2,17
16
30
26 1,2,3
31 27
5
18
24
25
19
28 22
23
21
29
P008243
2-52
ENGINE, WATER PUMP
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221949 1 PUMP, Water with Gaskets X X
2 DC260117 1 KIT, Gasket Water Pump X X
3 DC221948 1 GASKET, Water Pump to Crankcase X X
4 DC100198 3 SCREW, Water Pump to Crankcase X X
5 DC100702 4 SCREW, WATER Pump to Crankcase X X
6 DC221743 1 SENDER, Temperature X X
7 DC140149 1 RING, Seal Sender Unit to Flange X X
8 DC221985 1 CONNECTOR X X
9 DC130211 1 PIPE, Retarder X X
10 DC221950 1 GASKET, PIPE Socket to Cyl/Head X X
11 DC100408 1 SCREW, Pipe Socket to Cyl/Head X X
12 DC100702 1 SCREW, Pipe Socket to Cyl/Head X X
13 DC120238 1 SOCKET, Pipe To water Pump X X
14 DC221951 1 GASKET, Connecting Pipe to Connector X X
15 DC100507 3 SCREW, Connecting Pipe on Connector X X
16 DC220731 2 THERMOSTAT, 83 Degree X X
17 DC140110 2 RING, Seal X X
18 DC221962 1 COVER, Twin Thermostat Housing X X
19 DC100369 1 SCREW, Cover to Water Pump M8x30 X X
19 DC100366 3 SCREW, Cover to Water Pump M8x40 X X
20 DC220800 1 SENDER, UNIT Cooling Water Outlet X X
21 DC120239 1 UNION, Banjo X X
22 DC120240 1 FITTING, Heat Feed X X
23 DC140182 2 RING, Seal Fitting to Intermediate Piece X X
24 DC221952 1 CAP, Rubber to Plug Pipe Socket X X
25 203588 1 CLAMP, Rubber Cap 20-32MM X X
26 DC221953 1 PULLEY X X
27 DC100507 4 SCREW, Fan Coupling and Pulley to w/Pump X X
28 DC221528 1 BELT, V 2040 MM X X
29 DC221954 1 PULLEY, Guide Fuel Feed Pump X X
30 DC221963 1 TIGHTENER, Belt X X
SCREW, Belt Tightener to Cylinder Crankcase
31 DC100336 1 X X
M10X95
2-53
ENGINE, FAN
P008244
2-54
ENGINE, FAN
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221391 1 FAN X X
2 DC221390 1 HUB, Viscous X X
3 DC100359 4 NUT, Fan Clutch at Adaptor Piece X X
4 DC221955 1 SPACER, Fan X X
5 DC100703 4 STUD X X
6 DC100704 6 SCREW, Spacer to Vibration Damper X X
2-55
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
1,2
3
4
P008245
2-56
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221956 1 MOUNTING, Engine Left X X
2 DC221957 1 MOUNTING, Engine Right X X
3 DC100705 8 WASHER, Mounting to Crankcase X X
4 DC100706 8 SCREW, Mounting to Crankcase X X
5 DC221958 1 EYE, Lifting Rear X X
6 DC100597 4 SCREW, Lifting Eye to Cylinder Head X X
2-57
ENGINE, AIRCONDITIONER COMPRESSOR
6
8
2
3
7
1
P008246
2-58
ENGINE, AIRCONDITIONER COMPRESSOR
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC221758 1 COMPRESSOR, Less Coupling X X
2 DC260118 1 KIT, Coupling X X
3 DC260098 1 KIT, Gasket X X
4 DC221959 1 CONSOLE X X
5 DC221960 2 SLEEVE X X
6 DC221961 2 SLEEVE X X
7 DC100707 4 SCREW, Compressor to Support X X
8 DC100352 4 SCREW, Support to Crankcase X X
2-59
AIR INTAKE SYSTEM
17
1
15
14
16
3
7
9
P007981
2
13 3
11
4
12
13
13
11 11
6 10
12 6
E9836402 SH1-2 D
TD0002313
2-60
AIR INTAKE SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290230 1 PRE-CLEANER X X
2 290131 1 AIR CLEANER, FRG15, RADIAL SEAL X X
3 217684 2 MTG, BAND,2PC, AIR CLEANER X X WAS 206496.
4 208828 2 CLAMP, T-BOLT X X
5 206489 1 PIPE, AIR INTAKE X X
6 204668 1 CLAMP, STACK-AIR INTAKE PIPE X X
7 201819 1 REDUCER, STACK X X
8 200641 1 ELBOW X X
9 200466 1 INFORMER X X
10 200051 1 CLAMP, HOSE X X
11 100370 10 WASHER, HARDENED X X
12 100314 4 NUT, NYLOC X X
13 100089 6 SCREW X X
14 202860 1 BOWL, PRE-CLEANER X X
15 220535 1 COVER, PRE-CLEANER X X
16 NSI 1 BODY, PRE-CLEANER X X
17 NSI 1 NUT, WING X X
2-61
AIR CLEANER
P008531
2-62
AIR CLEANER
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X
2 220722 1 COVER,FRG15 AIR CLEANER X X
3 220723 6 LATCH,FRG15 AIR CLEANER X X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X X
7 NSI 1 BODY,AIR CLEANER X X
8 200871 2 CABLE TIE X X
2-63
EXHAUST SYSTEM
3
2 11
10
16 20
17
13
20 5
17 19
18 15 1
16 4 15
18 20
10 14
17
9
21
11
15
7 12
10
11
E10813403 SH1-2 A
TD0002326
2-64
EXHAUST SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207496 1 CLAMP, EXHAUST X X
2 206638 1 EXHAUST, H/SHIELD COVER X X
3 206637 1 EXHAUST, H/SHIELD FIXED X X
4 206636 1 EXHAUST, H/SHIELD MID X X
5 218292 1 EXHAUST, H/SHIELD FRONT X X
6 206298 1 EXHAUST, STACK PIPE X X Stack turned to correct position.
7 206297 1 EXHAUST, MUFFLER X X
8 206296 1 EXHAUST, MID SECTION X X
9 206294 1 EXHAUST, FRONT SECTION X X
10 204035 3 CLAMP, SEAL X X
11 201212 4 CLAMP, EXHAUST X X
12 182484 1 H/SHIELD, EXHAUST, ENGINE X X WAS 176554.
13 174447 1 MTG, EXHAUST H/SHIELD FRNT X X
14 100652 1 NUT, STOVER X X
15 100548 6 WASHER, HARDENED X X
16 100424 11 WASHER, HARDENED X X
17 100370 10 WASHER, HARDENED X X
18 100211 11 SCREW, HEX HD X X
19 100199 1 BOLT, HEXHD X X
20 100091 10 SCREW, HEXHD X X
21 100083 4 SCREW, HEXHD X X
2-65
FUEL SYSTEM
18 9
16 12
1
16
9
17
7
14
15
16 11
4
14
16
12 17
11
6
3
13 8
2
10
E10813404 SH2-2
2-66
FUEL SYSTEM
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 DC220461 1 PUMP, Handlift & Prefilter Lates X X
2 241273 1 HOSE X X
3 241272 1 HOSE X X
4 241218 1 HOSE X X
5 240980 1 HOSE X X
6 206945 2 MOUNTING, Rubber X X
7 206615 1 FILTER, UNIT, Fuel-Water X X
8 176793 1 BKT, Squigly, Fuel Hose X X
9 121451 2 ADAPTOR X X
10 121365 1 ADAPTOR X X
11 120969 2 CONNECTOR X X
12 120804 2 ELBOW X X
13 120785 1 CONNECT, Spec X X
14 120781 2 ADAPTOR X X
15 100731 2 SCREW X X
16 100548 8 WASHER, Hardened X X
17 100312 4 NUT, Nyloc X X
18 100198 2 SCREW, Hexhd X X
2-67
FUEL-WATER FILTER UNIT
8 2
P008517-A
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION X X REMARKS
E From:
Y 4 6
M To:
1 206615 1 FILTER, Unit, Fuel-water, 10MIC X X
2 206616 1 ELEMENT, Fuel Filter X X
3 224670 1 BOWL, See-thru X X
4 224667 1 VALVE, Drain, Self Venting X X
5 218508 1 CLAMP, Fuel Filter X X
6 226385 1 KIT, Lid and Gasket X X
7 226386 1 KIT, T-Handle and O-Ring X X
8 221597 1 KIT, Seal, Service X X
61
77
29 1
47
27
55
65 73
14 54
66
DETAIL D 65 31 67
66 69
60 28
36
22
DETAIL D 11
45
58 57
43
24
6
7
37
DETAIL C
42 33 4
5
34 28
56 DETAIL B 62
23 22 78
40
DETAIL A
8 3 78
44 59 71
32
25 39
23 10 76
9 65 78
44 64 38
12
23 78
71
23 2
68
67 48
39
71 68 38 DETAIL C
78
38 67 78
70
65 52 76 65
64 72
70
38 DETAIL A
67
78
DETAIL B
62 69 E9836405 SH1-3 P
TD0002341 A
2-70
ENGINE COOLING SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218796 1 CAP, STEEL, RADIATOR 15PSI X X WAS 207097 (SB 2004/1004)
2 218580 1 HOSE, OIL COOLER OUTLET X X FROM VIN .1292 WAS 207441 (SB 2004/1011)
3 218575 1 HOSE, MAKE-UP LINE X X FROM VIN .1292 WAS 206433 (SB 2004/1011)
WAS 206429 (SB 2004/1011)
4 218574 1 HOSE, ENG.IN, OIL COOLER X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206428 (SB 2004/1011)
5 218573 1 HOSE, ENG.OUT, OIL COOLER X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206427 (SB 2004/1011)
6 218572 1 HOSE, ENGINE INLET X X FROM VIN .1292
NEW HOSE MODIFIED.
7 218568 1 HOSE, SURGE TANK,OUTLET X X FROM VIN .1292 WAS 207451 (SB 2004/1011)
8 218567 1 HOSE, HEATER, SUPPLY X X FROM VIN .1292 WAS 130083 (SB 2003/1011)
9 218565 1 HOSE, HEATER X X FROM VIN .1292 WAS 130082 (SB 2004/1011)
WAS 206425 (SB 2004/1011)
10 218564 1 HOSE, RADIATOR, BTM X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 206426 (SB 2004/1011)
11 218563 1 HOSE, RADIATOR, TOP X X FROM VIN .1292
NEW HOSE MODIFIED.
WAS 207442 (SB 2004/1011)
12 218562 1 HOSE, OIL COOLER INLET X X FROM VIN .1292
NEW HOSE MODIFIED.
14 210813 1 SIGHT GLASS, HEADER TANK X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
22 208822 2 CLAMP, T-BOLT X X
23 208821 12 CLAMP, T-BOLT X X
24 208520 2 PIPE, VENT LINE X X FROM VIN .322 WAS 206944 (SB 2003/1035)
25 207967 1 BOOT, RUBBER, DRAIN VALVE X X
27 207098 1 FILLER, NECK SURGE TANK X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
28 207004 4 CLIP,SPRING,SHROUD-RAD X X
29 206945 2 MOUNTING, RUBBER, SQUIGLY X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
31 206475 1 COWLING, RADIATOR, 704 FAN X X
32 206436 2 PIPE, OIL COOLER CIRCUIT X X
33 206435 1 PIPE, MAKE-UP LINE X X
34 206434 1 PIPE, SUCTION LINE X X
36 206187 1 RADIATOR, ALUMINIUM, BEHR X X
37 203927 1 GROMMET X X
38 203764 8 P CLIP X X
39 203681 4 P CLIP X X
40 201419 4 P CLIP X X
42 200089 4 CLAMP, HOSE X X
43 200062 4 CLAMP, HOSE X X
44 200061 4 CLAMP, HOSE X X FROM VIN .322 WAS 203588 (SB 2003/1035)
45 200033 4 CLAMP, HOSE X X FROM VIN .322 WAS 200062 (SB 2003/1035)
WAS 207099 (SB 2003/1044)
47 182352 1 TANK, HEADER X X FROM VIN .1061
ITEM MODIFIED
48 174673 1 PLT, MTG BRK, VENT LINES X X
52 174557 1 PLT, MTG, COOLING PIPES X X
54 173595 1 GUARD, BREATHER, BEHR RAD X X
55 140537 1 GASKET, SURGE TANK AS X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
56 130112 1 HOSE, PARFLEX, GPH-5 X X FROM VIN .322 WAS 130020 (SB 2003/1035)
57 130002 1 HOSE, PUSHLOCK X X FROM VIN .322 WAS 130001 (SB 2003/1035)
58 130001 1 HOSE, PUSHLOCK X X
59 122136 1 VALVE, DRAIN X X
60 120162 2 ADAPTOR X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
61 100953 6 CAPSCREW, SOCHD X X WAS 100497
62 100757 4 SCREW, HEXHD X X
64 100731 4 SCREW X X
65 100548 23 WASHER, HARDENED X X
66 100494 4 SCREW, HEXHEAD X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
2-71
ENGINE COOLING SYSTEM
61
77
29 1
47
27
55
65 73
14 54
66
DETAIL D 65 31 67
66 69
60 28
36
22
DETAIL D 11
45
58 57
43
24
6
7
37
DETAIL C
42 33 4
5
34 28
56 DETAIL B 62
23 22 78
40
DETAIL A
8 3 78
44 59 71
32
25 39
23 10 76
9 65 78
44 64 38
12
23 78
71
23 2
68
67 48
39
71 68 38 DETAIL C
78
38 67 78
70
65 52 76 65
64 72
70
38 DETAIL A
67
78
DETAIL B
62 69 E9836405 SH1-3 P
TD0002341 A
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
67 100370 25 WASHER, HARDENED X X
68 100364 2 SCREW, HEXHD X X
69 100314 8 NUT, NYLOC X X
70 100312 7 NUT, NYLOC X X
71 100310 6 NUT, NYLOC X X
72 100198 2 SCREW, HEXHD X X
73 100094 2 BOLT, HEXHD X X
76 100080 6 BOLT X X
77 100063 6 WASHER, HARDENED X X FROM VIN .1061 WAS 207099 (SB 2003/1044)
78 100061 16 WASHER, FLAT X X
2-73
ENGINE INTERCOOLING SYSTEM
76
78
50
35
17
13
67
75
75
65 63
49
65 67
70
30
53
67
21
63
41 75
15
65
20
51
16
65
19
70
46
64 26
65 21
39
18
74
E9836405 SH 2-3 P
67
69
TD0002342 A
2-74
ENGINE INTERCOOLING SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
13 218263 1 CLAMP, HOSE X X ITEM ADDED.
15 208993 1 PIPE, CAC OUTLET X X FROM VIN. 2490 WAS 206782. (SB 2005/1035)
16 208992 1 HOSE, REDUCER, CAC X X FROM VIN. 2490 WAS 207286. (SB 2005/1035)
17 208991 1 HOSE X X
18 208990 1 HOSE, MOULDED, CAC INLET X X FROM VIN. 2490 WAS 206366. (SB 2005/1035)
19 208829 1 CLAMP, HOSE X X FROM VIN .563 WAS 206322 (SB 2002/1055)
20 208825 1 CLAMP, T-BOLT X X FROM VIN .563 WAS 203531 (SB 2002/1055)
21 208824 3 CLAMP, T-BOLT X X FROM VIN .563 WAS 203592 (SB 2002/1055)
26 207287 1 GUARD, FAN X X
30 206523 2 MTG, RUBBER, CAC-CHASSIS X X
35 206188 1 COOLER, AIR, CHARGE, BEHR X X
39 203681 4 P CLIP X X
41 201213 2 CLAMP, EXHAUST 90MM X X
46 187243 2 SHIM X X
49 174577 1 BKT, RAD/CAC, LHS BOT X X
50 174576 1 BKT, RAD/CAC, LHS TOP X X
51 174575 1 BKT, RAD/CAC, RHS BOT X X
53 173733 2 PLT, SPACER, CAC X X
63 100733 8 SCREW, HEXHD X X
64 100731 4 SCREW X X
65 100548 21 WASHER, HARDENED X X
67 100370 25 WASHER, HARDENED X X
69 100314 8 NUT, NYLOC X X
70 100312 5 NUT, NYLOC X X
74 100089 4 SCREW, HEXHD X X
75 100083 11 SCREW, HEXHD X X
76 100080 6 BOLT X X
78 100061 16 WASHER, FLAT X X
2-75
B20D 6X4 & 6X6 SUPERTRUCK
2-76
SECTION 3 DRIVETRAIN
22
18
1
14
3
21
17
11
15
14
20
7
8
19
4
16
8
6
15
16
13 12
E9836410 SH1-2 I
3-2
TRANSMISSION MISCELLANEOUS ITEMS
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 Z4139330600 4 DIAPHRAGM X X
3 250159 1 T/MISSION, ZF-6HP590-TC240:1 X X
4 207646 2 MTG, RUBBER, T/MISSION, SPLT X X
6 183375 2 ASSY, TRANS MTG, 4 HOLE X X
7 183155 2 MOUNTING,TRANSMISSION, 6HP590 X X
8 176592 4 SPACER, ENG MTG X X
11 101324 2 BOLT, HEXHD X X
12 100655 8 NUT, STOVER X X
13 100653 2 NUT, STOVER X X
14 100536 10 WASHER, HARDENED X X
15 100532 4 WASHER, HARDENED X X
16 100424 16 WASHER, HARDENED X X
17 100370 10 WASHER, HARDENED X X
18 100365 2 SCREW, HEXHD X X
19 100210 8 BOLT X X
20 100124 8 SCREW, HEXHD X X
21 100877 10 SCREW, HEXHD X X
22 178728 1 BKT, COMP, PIPE X X
3-3
GEAR BOX HOUSING
580
590
570
520 520
550
510
510
500 010
500
180
100
110
160
190
P008204
3-4
GEAR BOX HOUSING
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210191 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP, SEALING X X
110 ZF210192 1 CAP, SEALING X X
160 ZF100156 1 PLUG, SCREW X X
180 ZF120005 1 PLUG, SCREW X X
180 ZF140069 1 RING, SEALING X X
190 ZF120004 5 PLUG, SCREW X X
190 ZF140070 5 RING, SEALING X X
500 ZF140071 2 RING, SEALING X X
510 ZF180016 2 PIPE X X
520 ZF140072 4 WASHER, SEALING X X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 DC100091 1 SCREW, HEX X X
580 Z0630001048 1 WASHER X X
590 DC100091 5 SCREW, HEX X X
590 Z0630001048 5 WASHER X X
3-5
OIL SUPPLY
300 360
350
290
010 310
440 300
330
430
340
320
370
420
040
410 404
390
414 150 380
160
030 180
020 170 250
190
200 260
210 280
220 270
710
P008205
3-6
OIL SUPPLY
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210195 1 INSERT,CONTROL X X
020 ZF210196 1 SPACER X X
030 ZF140073 1 O-RING X X
040 ZF140074 1 O-RING X X
070 ZF210197 1 SPRING, COMPRESSION X X
074 ZF210198 1 VALVE X X
080 ZF210199 1 PISTON X X
090 ZF210200 1 PISTON X X
110 ZF210201 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING, RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING, COMPRESSION X X
170 ZF160380 1 RING, SPACER X X
180 ZF210204 1 PIN, CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING, COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING, RETAINING X X
250 ZF210207 1 PISTON, X X
260 ZF210208 1 SPRING, COMPRESSION X X
270 ZF160382 1 RING, SPACER X X
280 ZF210204 1 PIN, CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 ZF140070 4 RING, SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210209 1 FLANGE, OIL FEED X X
320 ZF210210 1 PUMP, PRIMARY X X
330 ZF100159 1 SCREW, CAP X X
330 ZF100160 1 WASHER X X
340 ZF100161 7 SCREW, HEXAGON X X
340 ZF100160 7 WASHER X X
350 ZF210211 1 RING, INTERMEDIATE X X
360 ZF210212 1 RING, THRUST X X
370 ZF100162 3 SCREW, CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
390 ZF210213 1 BEARING,BALL X X
400 ZF100027 3 SCREW, CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW, CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW, CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW, CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW, CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW, CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW, CAP X X
430 ZF100160 3 WASHER X X
3-7
OIL SUPPLY
300 360
350
290
010 310
440 300
330
430
340
320
370
420
040
410 404
390
414 150 380
160
030 180
020 170 250
190
200 260
210 280
220 270
710
P008205
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
440 ZF100165 5 SCREW, CAP X X
440 ZF100160 5 WASHER X X
650 ZF100170 1 SNAP, RING X X
660 ZF210218 1 RING, PISTON X X
670 ZF210219 1 SUPPORT, SUPPORT X X
680 ZF210220 1 CAGE, NEEDLE X X
690 ZF210221 1 RING, INTERNAL X X
700 ZF210222 1 PIN, SLOT X X
704 ZF210223 1 PIN, SLOT X X
710 ZF210224 1 SHAFT, STATOR X X
/120 ZF210225 1 BUSH X X
3-9
OIL SUPPLY
580
590
550
570
810
590
840 560
820
850 800 570
810
510
760 530
600
760 540
P008206
3-10
OIL SUPPLY
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
500 ZF210214 1 PLATE, COVER X X
510 ZF140075 1 SEAL, SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW, UNION X X
540 ZF140070 4 RING, SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING, ROLLER X X
580 Z0630503015 2 RING, SNAP X X
590 ZF100167 2 RING, SNAP X X
600 ZF100168 14 SCREW, CAP X X
600 ZF140077 14 RING, SEALING X X
610 ZF100169 8 SCREW, HEX X X
610 ZF140077 8 RING, SEALING X X
620 ZF100110 11 SCREW, HEX X X
620 ZF140077 11 RING, SEALING X X
630 ZF100159 1 SCREW, CAP X X
750 ZF180019 1 PIPE X X
760 ZF100166 2 SCREW, UNION X X
760 ZF140070 4 RING, SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140078 2 O-RING X X
800 ZF210228 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER, THRUST X X
830 ZF210230 1 PLATE, CLAMPING X X
840 ZF210231 1 PLATE, CLAMPING X X
850 ZF100171 2 SCREW, CAP X X
3-11
BRAKE - D
040
050
050
070
050
070
090
120
100
130
020
030
010
150
160
P008210
3-12
BRAKE - D
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210316 1 O. CLUTCH DISC, 3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 1 O. CLUTCH DISC, 3.0 X X
070 ZF210318 A/R O. CLUTCH DISC, 2.5 X X
070 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
070 ZF210320 A/R O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 SPRING, COMPRESSION X X
120 ZF160398 1 SHIM, END X X
130 ZF210323 1 RING, SNAP X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X
3-13
BRAKE - E
160
150
100
030
020 070
080
070
080
070
050
P008211
3-14
BRAKE - E
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC, 3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 1 O. CLUTCH DISC, 3.0 X X
080 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
080 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
080 ZF210320 A/R O. CLUTCH DISC X X
100 ZF210329 1 RING, PRESSURE X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X
3-15
BRAKE - F
060
080
070
060 040
020
010
020
010
020
010
P008212
3-16
BRAKE - F
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210327 6 O. CLUTCH DISC, 3.0 X X
010 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
010 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
010 ZF210320 A/R O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 SPRING, COMPRESSION X X
080 ZF180020 8 PIPE X X
3-17
BRAKE - G
060
070
010
040 050
030
020
P008213
3-18
BRAKE - G
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 SEAL, LIP RING X X
040 ZF210301 1 RING, PISTON X X
050 ZF210334 1 RING, PISTON X X
060 ZF210335 1 HOUSING, INTERMEDIATE X X
070 ZF210336 1 PIN, SLOT X X
080 ZF120009 2 PLUG, SCREW X X
080 ZF140089 2 RING, SEALING X X
090 ZF210337 1 O. CLUTCH DISC X X
100 ZF210338 9 O. CLUTCH DISC, 2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC, 2.5 X X
120 ZF210340 A/R O. CLUTCH DISC, 2.0 X X
130 ZF210341 1 GEAR, RING X X
140 ZF210342 8 PIN X X
150 ZF210343 8 SPRING, COMPRESSION X X
160 ZF210344 8 PIN, GUIDE X X
170 ZF180021 8 PIPE X X
3-19
RETARDER VALVE
130
120
110
490
010 100
480
020 460
030
600
040
300
370
P008207
3-20
RETARDER VALVE
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210232 1 RING, STATOR X X
020 ZF210233 3 SEAT, SPRING X X
030 Z0732041934 3 SPRING, COMPRESSION X X
040 ZF210234 3 ABSORBER X X
100 ZF100172 18 SCREW, HEX X X
110 ZF210235 1 ROTOR X X
120 ZF210236 1 RING, PISTON X X
130 ZF140080 1 WASHER, SEALING X X
300 ZF210237 1 SOLENOID X X
370 ZF100173 2 SCREW, HEX X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING, COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING, RETAINING X X
600 ZF210243 1 RESISTOR X X
3-21
GEARBOX PLANETARY
040
050
010
100 /160
030 /170
/150
/130
060 /120
/110
020 /150
080 /140
090
/120
/140
074
240
070 250
/130 200 260
/110 270
150 /180 190
/190
/130 /120 230
248
268
/150 280
/110
/170
/160 /140
/150
/154
/154
P008208
3-22
GEARBOX PLANETARY
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210244 1 SHAFT, INPUT X X
020 ZF210245 1 SLEEVE, NEEDLE X X
030 ZF210246 1 WASHER, THRUST X X
040 ZF210247 1 SHAFT, QUILL X X
050 ZF210248 2 CAGE, NEEDLE X X
060 ZF210249 1 WASHER, THRUST X X
070 ZF210250 2 CAGE, NEEDLE X X
074 ZF210251 1 WASHER, THRUST X X
080 ZF210252 1 CARRIER, DISC X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 GEAR, SUN X X
/130 ZF210255 1 RING, SNAP X X
/140 ZF210256 1 RING, SNAP X X
090 ZF210257 1 WASHER, THRUST X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 CARRIER, PLANET X X
/120 ZF210260 5 PIN, BEARING X X
/130 ZF210261 5 CAGE, NEEDLE X X
/130 ZF210262 A/R CAGE, NEEDLE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 PLATE, THRUST X X
/160 ZF210265 1 GEAR, RING X X
/170 ZF160384 2 RING, RETAINING X X
110 ZF210266 1 WASHER, THRUST X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 CARRIER, PLANET X X
/120 ZF210269 5 PIN, BEARING X X
/122 ZF210270 5 PIN, SLOT X X
/130 ZF210271 10 CAGE, NEEDLE X X
/130 ZF210272 CAGE, NEEDLE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 PLATE, THRUST X X
/154 ZF210275 2 PLATE, THRUST X X
/160 ZF210276 1 GEAR, RING X X
/170 ZF160385 1 RING, RETAINING X X
/180 ZF210464 1 GEAR, RING X X
/190 ZF160384 1 RING, RETAINING X X
190 ZF210277 1 WASHER, THRUST X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 CAGE, NEEDLE X X
240 ZF160386 3 WASHER, AXIAL, 1.8 X X
240 ZF160387 A/R WASHER, AXIAL, 1.5 X X
240 ZF160388 A/R WASHER, AXIAL, 1.2 X X
240 ZF160389 A/R WASHER, AXIAL, 1.13 X X
240 ZF160481 A/R WASHER, AXIAL, 15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SHAFT, SUN GEAR X X
260 ZF210282 1 RING, INTERNAL X X
268 ZF210283 2 RING, SPLIT X X
270 ZF210284 1 RING, ANGLE X X
280 ZF160390 2 SHIM, 1.8 X X
280 ZF160391 A/R SHIM, 1.6 X X
280 ZF160392 A/R SHIM, 1.4 X X
3-23
COUPLING
100 270
020
080
280
010 070 270
330
060
050 280
320
260 170
160
210
230 170
064 160
250
150
140
130 300
120
110 190
180
490
470
454 480
450 420
440 410
430
460
400
410
400
P008209
3-24
COUPLING
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210285 1 SHAFT, TURBINE X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 SLEEVE, NEEDLE X X
040 ZF210288 1 HUB X X
050 ZF160395 1 RING, RETAINING X X
060 ZF210289 3 ROLLER, NEEDLE X X
064 ZF210290 2 PIN X X
070 ZF210291 1 CARRIER, CLUTCH X X
080 ZF140082 1 SEAL, LIP RING X X
090 ZF140083 1 SEAL, LIP RING X X
100 ZF210292 1 PISTON X X
110 ZF210293 1 SPRING, CUP X X
120 ZF210294 1 PLATE, FIXING X X
130 ZF100174 1 RING, SNAP X X
140 ZF210295 1 SPRING, CUP X X
150 ZF210296 1 PLATE, FIXING X X
160 ZF210297 8 I. CLUTCH DISC, 2.5 X X
160 ZF210298 A/R I. CLUTCH DISC, 2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 SHIM, END X X
190 ZF210300 2 RING, SPLIT X X
210 ZF210301 1 RING, PISTON X X
230 ZF210302 1 PISTON X X
250 ZF210303 1 RING, PISTON X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC, 2.5 X X
270 ZF210306 A/R O. CLUTCH DISC, 2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF160396 1 SHIM, END X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 SPRING, COMPRESSION X X
400 ZF210305 3 O. CLUTCH DISC, 2.5 X X
400 ZF210306 A/R O. CLUTCH DISC, 2.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140084 1 SEAL, LIP RING X X
450 ZF210312 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RING, RETAINING X X
470 ZF140085 1 SEAL, LIP RING X X
480 ZF140086 1 O-RING X X
490 ZF210314 1 POT X X
3-25
OUTPUT
044
040
030
200
300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430
400 010
014
060
050
P008214A
3-26
OUTPUT
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210345 1 COVER, OUTPUT X X
014 ZF100176 1 PLUG, SCREW X X
014 ZF140089 1 RING, SEALING X X
020 ZF140090 1 SEAL, SHAFT X X
030 ZF210346 1 PISTON X X
040 ZF140088 1 SEAL, LIP RING X X
044 ZF210334 1 RING, PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW, HEXAGON X X
060 Z0630001048 24 WASHER X X
190 ZF210347 1 RING, THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN, BEARING X X
/130 ZF210351 6 CAGE, ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER, THRUST, 1.0 X X
/160 ZF210270 6 PIN, SLOT X X
/200 ZF210354 1 SLEEVE, NEEDLE X X
/210 ZF210355 4 PIN, BEARING X X
/220 ZF210356 8 CASE, NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER, THRUST X X
/250 ZF210270 4 PIN, SLOT X X
220 ZF210359 1 BEARING, TAPPER ROLLER X X
230 ZF210360 1 BUSH, 45.00 X X
250 ZF160399 1 SHIM, 1.20 X X
250 ZF160400 A/R SHIM, 1.15 X X
250 ZF160401 A/R SHIM, 1.10 X X
250 ZF160402 A/R SHIM, 1.05 X X
250 ZF160403 A/R SHIM, 1.00 X X
250 ZF160404 A/R SHIM, 0.95 X X
250 ZF160405 A/R SHIM, 0.90 X X
250 ZF160406 A/R SHIM, 0.85 X X
250 ZF160407 A/R SHIM, 0.80 X X
250 ZF160408 A/R SHIM, 0.60 X X
250 ZF160409 A/R SHIM, 0.40 X X
260 ZF160410 1 BEARING, TAPER ROLLER X X
300 ZF160411 1 FLANGE, OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER, TAB X X
330 ZF100181 2 SCREW, HEX X X
358 ZF100176 1 PLUG, SCREW X X
358 ZF140089 1 RING, SEALING X X
380 ZF210361 1 TRANSMITTER, INDUCTION X X
380 ZF160412 A/R SHIM, 6.00 X X
380 ZF160413 A/R SHIM, 5.80 X X
380 ZF160414 A/R SHIM, 5.60 X X
380 ZF160415 A/R SHIM, 5.40 X X
380 ZF160416 A/R SHIM, 5.20 X X
380 ZF160417 A/R SHIM, 5.00 X X
380 ZF160418 A/R SHIM, 4.80 X X
3-27
OUTPUT (CONTINUED)
044
040
030
200
300 330
/230 358
/160
/150
/120 /110 320
/130
020
/150 260 310
/240
/210
410
454 420
380
/140 /220 464
250
/240 /250 230
/200
220 430
400 010
014
060
050
P008214A
3-28
OUTPUT (CONTINUED)
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
380 ZF160419 A/R SHIM, 4.60 X X
380 ZF160420 A/R SHIM, 4.40 X X
380 ZF160421 A/R SHIM, 4.20 X X
380 ZF160422 A/R SHIM, 4.00 X X
380 ZF160423 A/R SHIM, 3.80 X X
380 ZF160424 A/R SHIM, 3.60 X X
380 ZF160425 A/R SHIM, 3.20 X X
380 ZF160426 A/R SHIM, 3.00 X X
380 ZF160427 A/R SHIM, 2.90 X X
380 ZF160428 A/R SHIM, 2.80 X X
380 ZF160429 A/R SHIM, 2.70 X X
380 ZF160430 A/R SHIM, 2.60 X X
380 ZF160431 A/R SHIM, 2.50 X X
380 ZF160432 A/R SHIM, 2.40 X X
380 ZF160433 A/R SHIM, 2.20 X X
380 ZF160434 A/R SHIM, 2.10 X X
380 ZF160435 A/R SHIM, 2.00 X X
380 ZF160436 A/R SHIM, 1.90 X X
380 ZF160437 A/R SHIM, 1.80 X X
380 ZF160438 A/R SHIM, 1.70 X X
380 ZF160439 A/R SHIM, 1.60 X X
380 ZF160440 A/R SHIM, 1.50 X X
380 ZF160441 A/R SHIM, 1.40 X X
380 ZF160442 A/R SHIM, 1.30 X X
380 ZF160443 A/R SHIM, 1.20 X X
380 ZF160444 A/R SHIM, 1.00 X X
380 ZF160445 A/R SHIM, 0.80 X X
380 ZF210362 1 SCREW, TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140092 1 O-RING, 40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT, HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG, SCREW X X
454 ZF140089 1 RING, SEALING X X
464 ZF100176 1 SCREW, PLUG X X
464 ZF140089 1 RING, SEALING X X
3-29
SHIFT CONTROL
670
310 030
820
810
800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590
240
P008216A
3-30
SHIFT CONTROL
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
010 ZF210365 1 PLATE, DUCT X X
020 ZF210366 1 VALVE, DRAIN X X
022 ZF210367 1 SHEET, SPRING X X
024 ZF210368 1 SCREW, TORX X X
030 ZF210369 1 PLATE, INTERMEDIATE X X
058 ZF210370 1 VALVE BLOCK X X
060 ZF210391 1 PLATE, COVER X X
070 ZF210358 15 SCREW, TORX X X
100 ZF210392 1 BALL, 5MM X X
110 ZF210393 1 GASKET X X
128 ZF210394 1 VALVE BLOCK X X
130 ZF210398 1 PLATE, COVER X X
150 ZF210388 7 SCREW, TORX X X
160 ZF210399 1 SCREW, TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE, THROTTLE X X
290 ZF210388 5 SCREW, TORX X X
290 ZF210399 1 SCREW, TORX X X
310 ZF210408 1 WIRING HARNESS X X
340 ZF210409 1 VALVE, CONVERTER X X
344 ZF210410 1 RING, SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100188 1 PLUG, SCREW X X
610 ZF210412 24 SCREW, TORX X X
620 ZF210413 9 SCREW, TORX X X
630 ZF210412 6 SCREW, TORX X X
640 ZF210361 1 TRANSMITTER, INDUCTION X X
640 ZF160412 A/R WASHER, 6.00 X X
640 ZF160413 A/R WASHER, 5.80 X X
640 ZF160414 A/R WASHER, 5.60 X X
640 ZF160415 A/R WASHER, 5.40 X X
640 ZF160416 A/R WASHER, 5.20 X X
640 ZF160417 A/R WASHER, 5.00 X X
640 ZF160418 A/R WASHER, 4.80 X X
640 ZF160419 A/R WASHER, 4.60 X X
640 ZF160420 A/R WASHER, 4.40 X X
640 ZF160421 A/R WASHER, 4.20 X X
640 ZF160422 A/R WASHER, 4.00 X X
640 ZF160423 A/R WASHER, 3.80 X X
640 ZF160424 A/R WASHER, 3.60 X X
640 ZF160425 A/R WASHER, 3.20 X X
640 ZF160426 A/R WASHER, 3.00 X X
640 ZF160427 A/R WASHER, 2.90 X X
640 ZF160428 A/R WASHER, 2.80 X X
640 ZF160429 A/R WASHER, 2.70 X X
640 ZF160430 A/R WASHER, 2.60 X X
640 ZF160431 A/R WASHER, 2.50 X X
640 ZF160432 A/R WASHER, 2.40 X X
640 ZF160433 A/R WASHER, 2.20 X X
640 ZF160434 A/R WASHER, 2.10 X X
640 ZF160435 A/R WASHER, 2.00 X X
640 ZF160436 A/R WASHER, 1.90 X X
640 ZF160437 A/R WASHER, 1.80 X X
3-31
SHIFT CONTROL (CONTINUED)
670
310 030
820
810
800
660 010
640 070
150
160 650 610
060
620 110
130 630
344 100
020
180 590
022
340
600 024
128
290 294 058
590
240
P008216A
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
640 ZF160438 A/R WASHER, 1.70 X X
640 ZF160439 A/R WASHER, 1.60 X X
640 ZF160440 A/R WASHER, 1.50 X X
640 ZF160441 A/R WASHER, 1.40 X X
640 ZF160442 A/R WASHER, 1.30 X X
640 ZF160443 A/R WASHER, 1.20 X X
640 ZF160444 A/R WASHER, 1.00 X X
640 ZF160445 A/R WASHER, 0.80 X X
650 ZF210362 1 SCREW, TORX X X
660 ZF140091 1 O-RING, 4X1.5 X X
670 ZF100117 2 SCREW, HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW, TORX X X
820 ZF210568 1 SENSOR, TRANSMISSION TEMP SUMP X X ITEM ILLUSTRATED.
/080 /070
/090
058
/060
/046
/044
/206
/020 /042 /204 /010 /320
/040
/202 /310
/050 /200
/120 /140
/160 /110
/150 /210
/172
/170 /220
/180 /230
/130
/240
/250
/280
/290
P008217
3-34
SHIFT CONTROL, VALVE BLOCK
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
058 ZF210370 1 VALVE BLOCK X X
/010 ZF210371 1 VALVE BLOCK X X
/020 ZF210372 4 PISTON X X
/040 ZF210373 1 SPRING, COMPRESSION X X
/042 ZF210374 1 SPRING, COMPRESSION X X
/044 ZF210375 1 SPRING, COMPRESSION X X
/045 ZF210375 1 SPRING, COMPRESSION X X
/050 ZF100186 4 WASHER X X
/060 ZF210376 4 PISTON X X
/070 ZF210377 1 GASKET X X
/080 ZF210378 1 PLATE, COVER X X
/090 ZF210368 9 SCREW, TORX X X
/110 ZF210379 1 STRIP, VALVE X X
/120 ZF140093 1 O-RING X X
/130 ZF210380 12 BALL X X
/140 ZF210381 4 BUSH X X
/150 ZF140094 4 O-RING X X
/160 ZF210382 4 PIN X X
/170 ZF100187 4 WASHER X X
/172 Z0630502228 4 RING, RETAINING X X
/180 ZF210383 4 PISTON X X
/200 ZF120006 1 ORIFICE, 0.8 X X
/202 ZF120034 1 ORIFICE, 0.7 X X
/204 ZF120035 1 ORIFICE, 1.00 X X
/206 ZF120006 1 ORIFICE, 0.8 X X
/210 ZF100115 4 SPRING, COMPRESSION X X
/220 ZF210384 1 GASKET X X
/230 ZF210385 1 PLATE, COVER X X
/240 ZF210386 4 PISTON X X
/250 ZF210387 4 SPRING, COMPRESSION X X
/280 ZF210388 5 SCREW, TORX X X
/290 ZF210368 11 SCREW, TORX X X
/310 ZF210389 4 VALVE, SOLENOID X X
/320 ZF210390 8 SCREW, TORX X X
3-35
SHIFT CONTROL, VALVE BLOCK
/580
/530 /540
/470 /464
/490
/520
/460
/440
/510 /260
/450 /420
/430 /400
/340 /408
/270 /380 /406
/330 /320 /404
/280 /370 /402
/410 /360
/390 /300 /230
/350 /210
/290
/310 /190
/110 /124
/234
/220 /180
/200 /170
128
/160
/150
/240 /250
/120
P008218
3-36
SHIFT CONTROL, VALVE BLOCK
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
128 ZF210394 1 VALVE BLOCK X X
/110 ZF210370 1 VALVE BLOCK X X
/120 ZF210372 3 PISTON X X
/124 ZF210372 1 PISTON X X
/150 ZF210395 3 STOP X X
/160 ZF210396 1 SPRING, COMPRESSION X X
/170 ZF210396 1 SPRING, COMPRESSION X X
/180 ZF210396 1 SPRING, COMPRESSION X X
/190 ZF210373 1 SPRING, COMPRESSION X X
/200 ZF100186 3 WASHER X X
/210 ZF100186 1 WASHER X X
/220 ZF210376 3 PISTON X X
/230 ZF210376 1 PISTON X X
/234 ZF210377 1 GASKET X X
/240 ZF210378 1 PLATE, COVER X X
/250 ZF210368 9 SCREW, TORX X X
/260 ZF210379 1 VALVE STRIP X X
/270 ZF140093 1 O-RING X X
/280 ZF210380 12 BALL X X
/290 ZF210397 3 BUSH X X
/300 ZF210397 1 BUSH X X
/310 ZF140094 3 O-RING X X
/320 ZF140094 1 O-RING X X
/330 ZF210382 3 PIN X X
/340 ZF210382 1 PIN X X
/350 ZF100187 3 WASHER X X
/360 ZF100187 1 WASHER X X
/370 Z0630502228 3 RING, RETAINING X X
/380 Z0630502228 1 RING, RETAINING X X
/390 ZF210383 3 PISTON X X
/400 ZF210383 1 PISTON X X
/402 ZF120006 1 ORIFICE, 0.8 X X
/404 ZF120006 1 ORIFICE, 0.8 X X
/406 ZF120006 1 ORIFICE, 0.8 X X
/408 ZF120006 1 ORIFICE, 0.8 X X
/410 ZF100115 3 SPRING, COMPRESSION X X
/420 ZF100115 1 SPRING, COMPRESSION X X
/430 ZF210386 3 PISTON X X
/440 ZF210386 1 PISTON X X
/450 ZF210387 3 SPRING, COMPRESSION X X
/460 ZF210387 1 SPRING, COMPRESSION X X
/464 ZF210384 1 GASKET X X
/470 ZF210385 1 PLATE, COVER X X
/490 ZF210388 5 SCREW, TORX X X
/510 ZF210368 11 SCREW, TORX X X
/520 ZF210389 3 VALVE, SOLENOID X X
/530 ZF210390 6 SCREW, TORX X X
/540 ZF210389 1 VALVE, SOLENOID X X
/580 ZF210390 2 SCREW, TORX X X
3-37
SHIFT CONTROL, THROTTLE VALVE
/110
/130
/140
/120
/160
/210
/130
800
/140 /200
/180
/110
/120
/190
240
P008320
3-38
SHIFT CONTROL, THROTTLE VALVE
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
240 ZF210401 1 THROTTLE VALVE X X
/110 ZF210402 1 VALVE BLOCK X X
/120 ZF210403 1 PISTON X X
/130 ZF210404 1 PISTON X X
/140 ZF210405 1 SPRING, COMPRESSION X X
/160 ZF210406 1 PLATE, FIXING X X
/180 ZF210407 1 SOLENOID X X
/190 ZF210390 2 SCREW, TORX X X
/200 ZF210389 1 VALVE, SOLENOID X X
/210 ZF210390 2 SCREW, TORX X X
800 ZF210414 1 VALVE BLOCK X X
/110 ZF210415 1 HOUSING, VALVE X X
/120 ZF210416 1 PISTON X X
/130 ZF210405 1 SPRING, COMPRESSION X X
/140 ZF120014 1 PLUG, SCREW X X
/140 Z0634801045 1 RING, SEALING X X
3-39
TRANSMISSION DIPSTICK
200
010
014
050
060
P008321
3-40
TRANSMISSION DIPSTICK
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210417 1 TUBE, FILLER X X
014 ZF210418 1 TAPE, SEALING X X
050 ZF210419 1 TAG X X
060 ZF100189 1 NUT, SLOTTED X X
200 ZF210420 1 DIPSTICK, OIL X X
3-41
TRANSMISSION OIL SUMP
510
890
500
560
570
590
572 600
540 520 680
574 550
530
580
P008322
3-42
TRANSMISSION OIL SUMP
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
500 ZF210421 1 SUMP, OIL X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 SCREW, HEX X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 SCREW, HEX X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 SCREW, HEX X X
540 ZF140077 2 RING, SEALING X X
550 ZF100192 1 PLUG, SCREW X X
550 ZF140095 1 RING, SEALING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 TUBE, SUCTION X X
572 ZF100193 1 TWASHER, AB X X
574 ZF100018 2 SCREW, HEX X X
580 ZF210424 1 SCREEN, SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X
680 ZF100194 2 PLUG, SCREW X X
890 ZF100194 1 PLUG, SCREW X X
3-43
TORQUE CONVERTER
010 050
240
230
220
210
130
470
120
390
180
160
020 450
170
150
140
100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250
P008323
3-44
TORQUE CONVERTER
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210426 1 COVER, CIRCUIT X X
020 ZF100195 1 PLUG, SCREW X X
020 ZF140098 1 RING, SEALING X X
030 Z0750116266 1 BEARING, BALL X X
050 ZF210427 1 RING, PISTON, 140X149X2 X X
060 ZF210428 1 RING, PISTON, 320X332X2.5 X X
070 ZF210429 1 PLATE, PISTON X X
080 ZF210430 1 SPRING, CUP X X
100 ZF210431 2 I. CLUTCH DISC X X
110 ZF210432 2 O. CLUTCH DISC X X
110 ZF210433 A/R O. CLUTCH DISC X X
120 ZF160446 1 SHIM, END X X
124 ZF210434 4 ROLLER X X
130 ZF210434 8 ROLLER X X
140 ZF100196 12 SCREW, HEX X X
150 ZF100197 1 SCREW, CAP X X
160 ZF100198 1 WASHER X X
170 ZF160447 1 WASHER, 2.60 X X
170 ZF160448 A/R WASHER, 2.50 X X
170 ZF160449 A/R WASHER, 2.00 X X
170 ZF160450 A/R WASHER, 1.90 X X
170 ZF160451 A/R WASHER, 1.80 X X
170 ZF160452 A/R WASHER, 1.70 X X
170 ZF160453 A/R WASHER, 1.50 X X
170 ZF160454 A/R WASHER, 1.20 X X
170 ZF160455 A/R WASHER, 1.10 X X
170 ZF160456 A/R WASHER, 1.00 X X
180 ZF210435 1 RING, PISTON, 50X2.5 X X
200 ZF210436 1 TURBINE WHEEL X X
210 ZF160457 2 SHIM, RING, 70X90X2 X X
210 ZF160458 A/R SHIM, RING, 70X90X1.9 X X
210 ZF160459 A/R SHIM, RING, 70X90X1.8 X X
210 ZF160460 A/R SHIM, RING, 70X90X1.7 X X
210 ZF160461 A/R SHIM, RING, 70X90X1.6 X X
210 ZF160462 A/R SHIM, RING, 70X90X1.5 X X
210 ZF160463 A/R SHIM, RING, 70X90X1.4 X X
210 ZF160464 A/R SHIM, RING, 70X90X1.3 X X
210 ZF160465 A/R SHIM, RING, 70X90X1.2 X X
210 ZF160466 A/R SHIM, RING, 70X90X1.1 X X
210 ZF160467 A/R SHIM, RING, 70X90X1.0 X X
220 ZF210437 1 HOUSING, DISC, 67X90X5.25 X X
230 ZF210438 1 CAGE, NEEDLE, 65X90X3FA X X
240 ZF210439 1 PLATE, 65X90X5.25 X X
250 ZF210440 1 BEARING, BALL, 70X110X13FA X X
260 ZF100199 1 WASHER, AXIAL X X
270 ZF210441 1 STATOR X X
300 ZF210442 1 RING, FREE WHEEL X X
310 ZF210443 16 ROLLER X X
320 ZF100199 1 WASHER, AXIAL X X
330 ZF210440 1 BEARING, BALL, 70X110X13FA X X
350 ZF210444 1 BEARING, AXIAL ROLLER X X
360 ZF140099 1 O-RING X X
370 ZF210445 1 WHEEL, PUMP X X
3-45
TORQUE CONVERTER (CONTINUED)
010 050
240
230
220
210
130
470
120
390
180
160
020 450
170
150
140
100
110
100 370
350 360
110 330
080
320
300
070
060
310
270
260
250
P008323
3-46
TORQUE CONVERTER (CONTINUED)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
390 ZF100200 36 SCREW, CAP X X
390 ZF100201 36 WASHER X X
450 ZF100202 1 WASHER X X
470 ZF210446 2 PIN, CYLINDRICAL X X
3-47
POWER TAKE OFF
570
594
540
590
240
230
220
550
210
200
010
040
030
800
012
810
020
P008324
3-48
POWER TAKE OFF
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 PIN, CYLINDRICAL X X
020 ZF210193 1 GASKET X X
030 ZF100203 3 SCREW, HEX X X
040 ZF100203 2 SCREW, HEX X X
040 Z0630001048 2 WASHER X X
200 ZF210449 1 BEARING, ROLLER, 50X90X23 X X
210 ZF210450 1 COVER, SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BEARING, BALL X X
240 ZF160468 1 SHIM, RING, 90X110X2 X X
240 ZF160469 A/R SHIM,RING, 90X110X1.8 X X
240 ZF160470 A/R SHIM, RING, 90X110X1.6 X X
240 ZF160471 A/R SHIM, RING, 90X110X1.4 X X
240 ZF160472 A/R SHIM, RING, 90X110X1.2 X X
240 ZF160473 A/R SHIM, RING, 90X110X1.1 X X
240 ZF160474 A/R SHIM, RING, 90X110X1.0 X X
240 ZF160475 A/R SHIM, RING, 90X110X0.5 X X
240 ZF160476 A/R SHIM, RING, 90X110X0.3 X X
240 ZF160477 A/R SHIM, RING, 90X110X0.2 X X
240 ZF160478 A/R SHIM, RING, 90X110X0.1 X X
540 ZF210465 1 FLANGE, BEARING X X
550 ZF100204 5 SCREW, CAP X X
570 ZF160479 1 RING, RETAINING X X
590 ZF140100 1 O-RING X X
594 ZF140101 1 O-RING X X
800 ZF210457 1 PLATE, TYPE X X
810 ZF100004 2 STUD, GROOVED X X
3-49
POWER TAKE OFF, FLANGE
5
2
3
1
P008325
3-50
POWER TAKE OFF, FLANGE
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 ZF160480 1 RING, RETAINING X X
2 ZF210453 1 RING, SNAP X X
3 ZF210454 1 BUSH X X
4 ZF140102 1 O-RING X X
5 ZF210455 1 FLANGE, INTERIM X X
6 ZF100204 6 SCREW, CAP X X
3-51
HEAT EXCHANGER
124 130
12 120
14
110
150
12
16
10
20 100
56
68
80
62 86
50
P008326 A
3-52
HEAT EXCHANGER
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
10 ZF210458 1 GASKET X X
12 ZF140103 2 O-RING X X
14 ZF210459 1 INSERT X X
16 ZF210460 1 INSERT X X
20 ZF210461 1 CONNECTING PART X X
50 ZF100190 1 SCREW, HEX X X
50 ZF100128 1 WASHER X X
56 ZF100190 1 SCREW, HEX X X
56 ZF100128 1 WASHER X X
62 ZF100190 1 SCREW, HEX X X
62 ZF100128 1 WASHER X X
68 ZF100190 1 SCREW, HEX X X
68 ZF100128 1 WASHER X X
80 ZF100190 1 SCREW, HEX X X
80 ZF100128 1 WASHER X X
86 ZF100190 1 SCREW, HEX X X
86 ZF100128 1 WASHER X X
100 ZF120004 1 PLUG, SCREW X X
100 ZF140070 1 RING, SEALING X X
110 ZF100206 1 PLUG, SCREW X X
110 ZF140089 1 RING, SEALING X X
120 ZF120005 1 PLUG, SCREW X X
120 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR, TEMPERATURE X X
124 Z0634801151 1 RING, SEALING X X
130 ZF210559 1 PLUG, SCREW X X ITEM ILLUSTRATED.
130 ZF140069 1 SEALING RING X X ITEM ILLUSTRATED.
150 ZF210463 2 UNION, PIPE X X
150 ZF140104 2 RING, SEALING X X
3-53
PERIPHERALS
150
540
/390
120 164
P008328
3-54
PERIPHERALS
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
120 206345 1 SELECTOR, RANGE X X
/390 ZF210188 1 PLATE, SELECTOR INDICATOR X X
150 206336 1 HARNESS X X
164 ZF210189 1 HARNESS X X
540 ZF210190 1 SWITCH X X
3-55
TRANSMISSION COOLING SYSTEM
12
10
5
1
10
5 9
11
13
11
13
8
11
13
E10813411 SH1-2
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243370 1 HOSE X X
2 243306 1 HOSE X X
3 207123 2 SPACER,CLAMP,ALUM X X
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES X X
5 207017 2 CLAMP,ALU,2 BOLT X X
6 206271 1 COOLER,OIL,WATER,ZF X X
7 173956 1 MTG, OIL COOLER X X
8 172054 8 WASHER, RUBBER X X
9 100747 2 BOLT X X
10 100548 4 WASHER,HARDENED X X
11 100370 8 WASHER,HARDENED X X
12 100312 2 NUT,NYLOC X X
13 100089 8 SCREW,HEXHD X X
7
13
4
4
1
11
7
4
2
2
4
7
9
P010915 A
E9836420 SH1-2 H.
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 250192 1 T/CASE, 13100 X X
2 204483 8 MOUNTING, TRANSFER BOX, SPLIT X X
4 174756 8 SHIM, DROP BOX MOUNTING X X
6 100698 2 BOLT, HEXHD X X
7 100532 6 WASHER, HARDENED X X
9 100323 2 NUT, NYLOC X X
11 100165 2 BOLT, HEXHD X X
13 210016 1 BREATHER, RESERVOIR X X
3-59
DROP BOX MOUNTINGS
P008267
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 224415 2 MOUNTING, T/CASE, TOP BRACKET X X
2 161221 2 MOUNTING, T/CASE, LOWER X X
3 100150 14 BOLT, HEXHD X X
50
44, 47
102
102
76
101
102
46, 45
43, 47
103
100
4
100 P008192
100
3-62
DROP BOX HOUSING
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 224428 1 HOUSING, M/C X X
3 224425 1 HOUSING, CLUTCH M/C X X
4 224208 1 HOUSING, BEARING REAR X X
43 224254 1 PLUG, MAGNETIC DRAIN X X
44 120396 2 PLUG, CLOSURE, HEX SOCKET HD X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER, SEALING X X
47 DC140072 3 WASHER, SEALING X X
50 224257 1 BOLT, EYE X X
76 224429 1 SIGHT-GLASS, TRANSFER BOX X X
100 225245 3 SCREW, PLUG X X
101 224427 14 INSERT, THREADED X X
102 225262 44 HELICOIL, HCM X X
103 224373 1 MAGNET X X
3-63
DROP BOX INPUT SHAFT
68
32
8 83
69
34
12 65
27
61
83
18
73
56
7
67
77
37
30
81 83
31
72
P008189
3-64
DROP BOX INPUT SHAFT
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
7 224211 1 IDLER, FRONT INSERT X X
8 225244 1 IDLER, REAR, INSERT X X
12 224423 1 SHAFT, INPUT X X
18 224220 1 GEAR, INPUT X X
27 225251 1 SPACER, BEARING X X
30 224203 1 FLANGE X X
31 224190 1 PLATE, FLANGE X X
32 225253 1 LID, INPUT X X
34 225255 1 PLATE, RETARDER X X
37 224221 1 SHIELD, MUD X X
56 224223 1 BEARING, CYLINDER ROLLER X X
61 225270 1 BEARING, SPHERICAL ROLLER X X
65 224367 1 CIRCLIP, INTERNAL X X
67 224370 6 SCREW, HEXHD X X
68 100089 6 SCREW, HEXHD X X
69 100209 3 SCREW, HEXHD X X
72 224194 4 CAPSCREW, SOCHD X X
73 100213 12 CAPSCREW, SOCHD X X
77 224202 1 SEAL, SHAFT X X
81 224229 1 O RING X X
83 224231 3 O RING X X
3-65
DROP BOX IDLER
67
55
83
17
83
11
55
6
67
82
33
69
P008190
3-66
DROP BOX IDLER
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 224209 1 INSERT, IDLER, FRONT X X
6 224210 1 INSERT, IDLER, PTO X X
11 224424 1 SHAFT, IDLER X X
17 224421 1 GEAR, IDLER X X
33 225254 1 LID, P.T.O. X X
55 225261 2 BEARING, ROLLER X X
67 224370 16 SCREW, HEXHD X X
69 100209 2 SCREW, HEXHD X X
82 225269 1 O RING X X
83 224231 2 O RING X X
3-67
DROP BOX OUTPUT SHAFT
31 72
81
30
37
77
4
60
65
10
57
84 67
86
40
40
53
74 52
16
53
72
53 15
13
52 54
40
19
35 64
28
71 22
54 35 14
62
21
20
23 21
36
66
3 2
70 79 59
85
41
24 9 37
29
78 65
80 58 81
26
67 31
72
77
P008191
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 224426 1 HOUSING, FRONT BEARING X X
3 224425 1 HOUSING, CLUTCH M/C X X
4 224208 1 HOUSING, BEARING, REAR X X
9 224193 1 SHAFT, OUTPUT FRONT X X
10 224191 1 SHAFT, OUTPUT REAR X X
13 224206 1 GEAR, SUN X X
14 224246 1 GEAR, PLANET SET X X
15 224238 1 GEAR, RING X X
16 224422 1 GEAR, OUTPUT X X
19 224242 3 PIN, PLANET X X
20 224419 3 CARRIER, PLANET X X
21 224251 1 CLUTCH, INSERT X X
22 224248 1 CLUTCH, SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER, ACTUATOR X X
28 224250 3 SPACER X X
29 224204 1 FLANGE X X
30 224203 1 FLANGE X X
31 224190 2 PLATE, FLANGE X X
35 225256 6 WASHER, WEAR X X
36 225257 1 COVER, CLUTCH X X
37 224221 2 SHIELD, MUD X X
40 224253 3 PIN, SPRING X X
41 224237 1 SPRING, COMPRESSION X X
52 224241 2 BUSH, MB 8530 DU X X
53 224240 3 WASHER, THRUST X X
54 224239 168 NEEDLE, ROLLER, NRO. X X
57 224224 1 BEARING, ROLLER, NJ215 X X
58 ST20032 1 BEARING, DEEP GROOVE BALL X X
59 224226 1 BEARING, D.G.BALL X X
60 224225 1 BEARING, FOUR POINT X X
62 224249 3 CIRCLIP, SHAFT X X
64 224258 1 CIRCLIP, EXTERNAL X X
65 224367 2 CIRCLIP, INTERNAL X X
66 224372 8 SCREW, HEXHD X X
67 224370 12 SCREW, HEXHD X X
70 100684 8 BOLT, HEXHD X X
71 223219 1 CAPSCREW X X
72 224194 20 CAPSCREW, SOCHD X X
74 224252 3 SCREW, GRUB X X
77 224202 2 SEAL, SHAFT X X
78 224200 1 SEAL, PISTON X X
79 224228 3 O RING X X
80 224235 1 O RING X X
81 224229 2 O RING X X
84 224232 1 O RING X X
85 224236 1 O RING X X
86 225268 1 O RING X X
1 48
50 45 44
33
46
15
32 52
49 16
11
36
47 43
33
4
49 12
35
40
13
30
14
41
10
40 30
39
51
38
34
2
29 37 3
28
22
27 42
26 21
5 53
19 20
29 18 6
31
37
27 26 20
23 17
24
9 25
7 8
P008514 A
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290102 1 PARK BRAKE ASSEMBLY X X
2 223716 1 KIT, BEARING X X
3 NSI 1 ECCENTRIC BEARING ASSY X X
4 NSI 2 SHAFT SUPPORT BEARINGS X X
5 223717 1 KIT, SEAL & GASKET X X
6 NSI 2 COUNTERSUNK BOLT X X
7 NSI 4 RETAINING BOLT X X
8 NSI 1 BLANKING PLUG X X
9 NSI 1 COPPER WASHER X X
10 NSI 1 GASKET SEAL X X
11 NSI 2 PISTON SCREWS X X
12 NSI 1 GASKET SEAL-TOP COVER X X
13 NSI 2 PISTON SEAL ASSY X X
14 NSI 2 SLIDE PIN SEALS X X
15 NSI 1 SEAL ASSY X X
16 NSI 2 CAPSCREWS-COVER PLATE X X
17 223719 1 KIT, ADJUSTER RH X X Also Includes Items 6 to 10
18 NSI 1 ADJUSTER SCREW X X
19 NSI 1 COMPRESSION SPRING X X
20 NSI 2 DAMPING RING X X
21 NSI 1 ADJUSTER CASSETTE X X
22 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
23 NSI 1 ADJUSTER GEAR SEGMENT X X
24 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X Also Includes items 11 and 13
25 NSI 1 END COVER PLUG X X
26 NSI 2 CIRCLIPS X X
27 NSI 2 SPRINGS X X
28 NSI 1 ACTUATOR BLOCK X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 2 ADJUSTER SLEEVES GEARS X X
32 NSI 1 LOAD PLATE X X
33 NSI 2 ROLL PINS X X
34 223722 1 KIT, SLIDE PIN X X Also Includes Items 8, 9 and 14
35 NSI 1 RETAINING PIN X X
36 NSI 1 LOCKING CLIP X X
37 NSI 2 SLIDE PIN COVER PLUGS X X
38 NSI 2 SLIDE PIN CLAMP BOLTS X X
39 NSI 2 SLIDE PINS X X
40 NSI 2 SLIDE PIN BUSHING X X
41 222240 1 CALIPER BODY X X
42 222242 1 PLATE, END MERITOR BRAKE X X
43 NSI 1 ECCENTRIC SHAFT X X
44 223646 1 LEVER, MERITOR BRAKE X X
45 100083 1 SCREW, HEXHEAD X X
46 100312 1 NUT, NYLOC X X
47 226224 2 PADS, PARK BRAKE X X
48 222605 2 SPRING, ANTI RATTLE X X
49 222606 2 SPACER X X
50 NSI 1 STABILISER BAR X X
51 NSI 1 SADDLE X X
52 NSI 1 SHAFT COVER-BEARING SEAL X X
53 222239 1 ACTUATOR ASSEMBLY X X Actuator Break Down: See Following Page
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 222239 1 ACTUATOR ASSEMBLY X X
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X
6 221437 1 KIT, Seal X X
4
3
7
8
E9836432 SH1-1 G
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290421 1 ACTUATOR, Park Brake X X FROM VIN. 2449 WAS 290155. (SB 2005/1036)
2 204160 1 DISC, Park Brake X X
3 186299 2 MOUNTING, Park Brake X X
4 174057 6 SHIM, Park Brake X X
5 100945 8 SCREW, Hexhd X X
6 100923 4 SCREW, Hexhd X X
7 100532 8 WASHER, Hardened X X
8 100491 4 SCREW, Hexhd X X
17 14
20 9 4
22
21
2
22
20 1
21
11 6
5
10
9 4
7 8
12 13
19
16
18
17 15
14
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290139 1 PROPSHAFT, 060085C8.5C 165M85 X X
2 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
3 100720 8 BOLT, HEX HD X X
4 290289 1 PROPSHAFT, 02807C7C L/F/L X X
5 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
6 100129 8 BOLT, HEX HD X X
7 121290 1 VALVE, AIR RELIEF X X
8 121297 1 CAP, DUST X X
9 290665 1 PROPSHAFT, 028385C8.5C 165M85-02 X X
10 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
11 100720 8 BOLT, HEX HD X X
12 121290 1 VALVE, AIR RELIEF X X
13 121289 1 CAP, DUST X X
14 290342 1 PROSHAFT, 06307C7C 148M70, L/F/L X
14 290114 1 PROPSHAFT, 06807C7C 148M70, L/F/L X
15 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
16 100129 8 BOLT, HEX HD X X
17 290118 1 PROPSHAFT, 09407C7C 148M70, L/F/L X
18 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X
19 100129 8 BOLT, HEX HD X
20 162960 1 SHAFT, THRU DRIVE X X ITEM ADDED.
21 101349 2 WASHER X X ITEM ADDED.
22 101382 2 NUT X X ITEM ADDED.
14
9
15
17 20 6
3
2
11
10
19
18
8 13
5 1
16
12
P011019
3-78
AXLE, FRONT: B20D 6X4
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320165 1 AXLE,F,DK,2.77 X 4.2,B20D X
1 310107 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183621 1 BANJO, HOUSING, DK FRONT X
12 176723 1 PIPE, BRAKE, FRONT, RHS X
13 176722 1 PIPE, BRAKE, FRONT, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD DURLOCK X
19 100310 4 NUT X
20 100264 12 CAPSCREW, SOCHD X
3-79
FRONT DIFFERENTIAL ASSEMBLY: 6X4
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-80
FRONT DIFFERENTIAL ASSEMBLY: 6X4
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310107 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 ZF200182 1 BEVEL GEAR SET X
3-81
FRONT LIMITED SLIP DIFFERENTIAL: 6X4
090
Clutch Configuration
Upto VIN: 1405
070 045
055
060
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto VIN: 1405
045 060
080
055
P010932
3-82
FRONT LIMITED SLIP DIFFERENTIAL: 6X4
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-83
AXLE, FRONT: B20D 6X6
14
9
15
20
17 6
2
11
10
19
14
18
7
13
5 8
1
16
12
P011018
3-84
AXLE, FRONT: B20D 6X6
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 210127 1 AXLE,FRONT,DK,3.18 X 4.2,B20D X
1 310109 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE 4,2,14T DISC X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE, 16T HUB X
10 201420 4 P CLIPS 6MM X
11 183621 1 BANJO, HOUSING, DK FRONT X
12 176723 1 PIPE, BRAKE, FRONT, RHS X
13 176722 1 PIPE, BRAKE, FRONT, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD, 4 TEE (WITH NUT) X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD X
19 100310 4 NUT, NYLOC X
20 100264 12 CAPSCREW, SOCHD X
3-85
FRONT DIFFERENTIAL ASSEMBLY: 6X6
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-86
FRONT DIFFERENTIAL ASSEMBLY: 6X6
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310109 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 ZF200182 1 BEVEL GEAR SET X
3-87
FRONT LIMITED SLIP DIFFERENTIAL: 6X6
090
Clutch Configuration
Upto VIN:1405
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto VIN:1405
055 060
080
045
P010934
3-88
FRONT LIMITED SLIP DIFFERENTIAL: 6X6
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-89
THRU DRIVE
9
18
26
29
2 13
3
1
8
23 26
21 11 12
22 25
28
30
5
10
7
33 10 34
31 17
27 24
32 19
14
16 15
20
19
24
17
34
E10813431 SH2-2 D
3-90
THRU DRIVE
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241252 1 HOSE X X
2 217864 1 NONSLIP, ARTIC X X FROM VIN. 2615 WAS 207615. (SB 2005/1069)
3 206945 2 MOUNTING, RUBBER, SQUIGLY X X
5 206071 2 SHOCK MAT X X
6 190991 1 FLANGE X X
7 190957 1 FLANGE X
8 201194 2 BUSH, OSCILL.JOINT X
9 200036 4 NIPPLE, GREASE X X
10 176659 1 OSCILLATION JOINT, CARB X X
11 173729 1 PIPE, GREASE, OSC BOTTOM BRG X X
12 173728 1 PIPE, GREASE, OSC FNT T/B BRG X X
13 173727 1 PIPE, GREASE, OSC TOP BRG X X
14 178691 2 LOCK PLATE, OSCIL NUT X X
15 162960 1 SHAFT, OSCIL T/D X X
16 162041 1 HOUSING, BRG REAR-OSC.T/D X X
17 162040 2 COVER, PLT-SEAL OSC. T/D X X
18 160723 1 BLOCK, GREASE NIPPLE BANK X X
19 150082 2 BEARING, D.G.BALL X X
20 140429 2 O RING X X
21 140352 2 O RING X X
22 140775 2 SEAL, OSCILLATION X X FROM VIN. 1676 WAS 140256. (SB2004/1051)
23 140203 2 O RING X X
24 140011 2 SEAL,OIL X X
25 120807 1 ELBOW X X
26 120148 7 CONNECTOR X X
27 100684 8 BOLT, HEXHD X X
28 100598 8 CAPSCREW X X
29 100569 2 SCREW, HEXHD X X
30 100147 8 WASHER, FLAT X X
31 178419 1 SHIM, OSCILLATION LOCK NUT X X
32 178710 2 SHIM, INSIDE OSCILLATION X X
33 100763 8 BOLT X X
34 100786 8 BOLT, HEXHD X X
3-91
AXLE, MIDDLE: B20D 6X4
24
23
22
14
15
9
2 6
17 20
11
3
10
19
21 14
13
18
7
8
5
1
16
12
P011017
3-92
AXLE, MIDDLE: B20D 6X4
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320166 1 AXLE,M,DK,2.77 X 4.2,B20D X
1 310106 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT, ZF DK LONG X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183622 1 BANJO, HOUSING, DK MIDDLE X
12 176725 1 PIPE, BRAKE, MID, RHS X
13 176724 1 PIPE, BRAKE, MID, LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD X
17 120148 1 CONNECTOR X
18 100925 16 SCREW, HEXHD X
19 100310 4 NUT, NYLOC X
20 100264 12 CAPSCREW X
21 178327 2 MTG, PLATE, RUBBER X
22 206071 2 SHOCK MAT X
23 172806 4 SHIM X
24 100506 8 CAPSCREW, SOCHD X
3-93
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-94
MIDDLE DIFFERENTIAL ASSEMBLY: 6X4
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310106 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, Differential X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 Z4460265366 1 BEVEL GEAR SET X
3-95
MIDDLE LIMITED SLIP DIFFERENTIAL: 6X4
090
Clutch Configuration
Upto VIN: 1405
070 045
055
060
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto VIN: 1405
045 060
080
055
P010932
3-96
MIDDLE LIMITED SLIP DIFFERENTIAL: 6X4
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-97
AXLE, MIDDLE: B20D 6X6
29
28
27
18
19 9
2
21 24
3
17 11
7
25
10
23
14
26
1
22
6
8
13
16 20
5
15
12
320128 B
TD0002940
3-98
AXLE, MIDDLE: B20D 6X6
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320128 1 AXLE,MID,DK7,3.18 X 4.2,B20D X
1 310015 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204482 1 SIDE SHAFT X Swopped around on illustration.
7 204481 1 SIDE SHAFT X Swopped around on illustration.
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS 6MM X
11 183745 1 BANJO, HOUSING, DK MIDDLE X
12 176884 1 GUARD, BRAKE PIPE, RHS, MID X
13 176883 1 GUARD, BRAKE PIPE, LHS, MID X
14 176873 1 PIPE, BRAKE, MID, LHS X
15 176872 1 PIPE, BRAKE, MID, RHS X
16 162955 3 PIN, SLOTTED SPRING X
17 161127 1 CARRIER, SEAL X
18 140340 2 V RING X
19 120316 2 CONNECT X
20 120308 1 BULKHEAD X
21 120148 1 CONNECTOR X
22 100925 16 SCREW, HEXHD X
23 100310 4 NUT, NYLOC X
24 100264 12 CAPSCREW, SOCHD X
25 100197 8 CAPSCREW, SOCHD X
26 178327 2 MTG, PLATE, RUBBER, STOP X
27 206071 2 SHOCK MAT X
28 172806 4 SHIM, 5MM, BIN HEIGHT X
29 100506 8 CAPSCREW, SOCHD X
3-99
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
144
350
450
346
214
380
256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
420
140
464
460
336
360
122
610
P008305
3-100
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 310015 1 DIFFERENTIAL HEAD X FROM VIN. 1406
1 310066 1 DIFFERENTIAL HEAD X FROM SER. NO.553728 (SB 2005/1028)
020 ZF200233 1 HOUSING, AXLE DRIVE X
030 ZF200169 1 GEAR, BEVEL SET X
050 ZF150092 1 BEARING, ROLLER X
080 ZF150093 1 BEARING, ROLLER X
082 ZF150096 2 BEARING, ROLLER X
100 ZF150094 1 BEARING, ROLLER X
114 ZF200245 1 SPACER RING, 22,5 X
122 ZF150095 1 BEARING, ROLLER X
140 ZF160518 1 SPACER, WASHER, 19.5 X
140 ZF160519 1 SPACER, WASHER, 19.6 X
140 ZF160520 1 SPACER, WASHER, 19.7 X
140 ZF160521 1 SPACER, WASHER, 19.8 X
140 ZF160522 1 SPACER, WASHER, 19.9 X
140 ZF200252 1 RING, SPACER X
140 ZF160523 1 SPACER, WASHER, 20.1 X
140 ZF160524 1 SPACER, WASHER, 20.2 X
140 ZF160525 1 SPACER, WASHER, 20.3 X
140 ZF160526 1 SPACER, WASHER, 20.4 X
140 ZF160527 1 SPACER, WASHER, 20.5 X
144 ZF200253 1 SHIM, 6,2 X
144 ZF200254 1 SHIM, 6,1 X
144 ZF200255 1 SHIM, 6,0 X
144 ZF200256 1 SHIM, 5,9 X
144 ZF200257 1 SHIM, 5,8 X
166 ZF200258 1 SPACER RING, 22.5 X
166 ZF200259 1 SPACER RING, 22.6 X
166 ZF200260 1 SPACER RING, 22.7 X
166 ZF200261 1 SPACER RING, 22.8 X
166 ZF200262 1 SPACER RING, 22.9 X
166 ZF200263 1 SPACER RING, 23.0 X
166 ZF200264 1 SPACER RING, 23.1 X
166 ZF200265 1 SPACER RING, 23.2 X
166 ZF200266 1 SPACER RING, 23.3 X
166 ZF200267 1 SPACER RING, 23.4 X
166 ZF200268 1 SPACER RING, 23.5 X
166 ZF200269 1 SPACER RING, 23.6 X
166 ZF200270 1 SPACER RING, 23.7 X
166 ZF200271 1 SPACER RING, 23.8 X
166 ZF200272 1 SPACER RING, 23.9 X
166 ZF200273 1 SPACER RING, 24.0 X
166 ZF200274 1 SPACER RING, 24.1 X
168 ZF200245 1 SPACER RING, 22.5 X
200 ZF150040 2 BEARING, ROLLER X
214 ZF150097 1 BEARING, ROLLER X
220 ZF200234 1 NUT, ADJUSTING X
222 ZF200235 1 NUT, ADJUSTING X
224 ZF100233 1 PIN, SLOTTED X
228 ZF200280 1 SHIM, 0.1 X
228 ZF200281 1 SHIM, 0.15 X
228 ZF200279 1 SHIM, 0.2 X
228 ZF200276 1 SHIM, 0.3 X
3-101
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
144
350
450
346
214
380
256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
420
140
464
460
336
360
122
610
P008305
3-102
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
I Vin Series
Q 6 6
T
PART NO. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
228 ZF200277 1 SHIM, 0.5 X
228 ZF200278 1 SHIM, 1.0 X
228 ZF200282 1 SHIM, 1.1 X
228 ZF200283 1 SHIM, 1.2 X
228 ZF200284 1 SHIM, 1.3 X
228 ZF200285 1 SHIM, 1.4 X
228 ZF200286 1 SHIM, 1.5 X
228 ZF200287 1 SHIM, 1.6 X
228 ZF200288 1 SHIM, 1.7 X
228 ZF200289 1 SHIM, 1.8 X
228 ZF200290 1 SHIM, 2.6 X
228 ZF200291 1 SHIM, 2.7 X
228 ZF200292 1 SHIM, 2.8 X
228 ZF200293 1 SHIM, 2.9 X
228 ZF200294 1 SHIM, 3.0 X
228 ZF200295 1 SHIM, 3.1 X
228 ZF200296 1 SHIM, 3.2 X
228 ZF200297 1 SHIM, 3.3 X
228 ZF200298 1 SHIM, 3.4 X
228 ZF160528 1 SHIM, 2.0 X
228 ZF160529 1 SHIM, 2.05 X
228 ZF160530 1 SHIM, 2.1 X
228 ZF160531 1 SHIM, 2.15 X
228 ZF160532 1 SHIM, 2.2 X
228 ZF160533 1 SHIM, 2.25 X
228 ZF160534 1 SHIM, 2.3 X
228 ZF160535 1 SHIM, 2.35 X
228 ZF160536 1 SHIM, 2.4 X
228 ZF160537 1 SHIM, 2.45 X
228 ZF160538 1 SHIM, 2.5 X
230 ZF100236 12 SCREW, LOCKING X
232 ZF100234 1 PIN, SLOT X
250 ZF100235 2 SCREW, HEX X
256 ZF100237 2 PLUG, SCREW X
258 ZF140115 2 RING, SEALING X
280 ZF140106 1 SEAL, SHAFT X
288 ZF200236 1 BUSH, BEARING X
318 ZF160539 1 RING,RETAINING X
319 ZF160540 1 WASHER,THRUST X
322 ZF160541 1 NUT, HEX X
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE, BEARING X
340 ZF100233 1 PIN, SLOTTED X
346 ZF160542 1 RING, RETAINING X
350 ZF140116 1 SEAL, SHAFT X
360 ZF100181 9 SCREW, HEX X
368 ZF100017 6 SCREW, HEX X
372 ZF210467 1 HOUSING, REDUCTION GEAR X
380 ZF160543 1 RETAINER, SEAL X
420 ZF200165 1 SHAFT, INPUT X
430 ZF210469 1 CAP, DUST X
450 ZF210470 1 SHAFT, FLANGE X
460 ZF200166 1 FLANGE, INPUT COMPLETE X
3-103
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
144
350
450
346
214
380
256 258
232 372
200
114 050
319
368
318
328 322
258
288
256 228
168
230
256 100
258 250
250
166
630
224
030
220
080
340
082
222 020
480
470
030
420
140
464
460
336
360
122
610
P008305
3-104
MIDDLE DIFFERENTIAL ASSEMBLY: 6X6
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
464 ZF200168 1 SHIELD, DUST X
470 ZF100207 1 WASHER, FLANGE NUT X
480 ZF100208 1 NUT, FLANGE X
610 ZF200238 1 GEAR, SPUR X
630 ZF200239 1 GEAR, SPUR X
3-105
MIDDLE, LIMITED SLIP DIFF: 6X6
110
30
40
60
80
90
50
80
90
70
50
90
100
60
40
14
20
30
10
P011022
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
10 ZF200500 1 HOUSING, Diff X
14 ZF200105 6 CAP, Seal X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER, Thrust X
40 ZF200110 4 O.CLUTCH DISC, 2.1 X
40 ZF200106 4 O.CLUTCH DISC, 2.2 X
40 ZF200107 4 O.CLUTCH DISC, 2.3 X
40 ZF200108 4 O.CLUTCH DISC, 2.4 X
40 ZF200109 4 O.CLUTCH DISC, 2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200498 2 PRESSURE RING X
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR, Axle Bevel X
90 ZF200115 4 GEAR, Diff Bevel X
100 ZF100080 12 PIN, Driving X
110 ZF200501 1 COVER, Housing X
9
20 11
15
16
19 29
12
6
5
28
21
14
4
32 26
31
8 1
17
27
30
13 25
27
10
22
9
18
7 24
3
2
23
P011020
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320167 1 AXLE,REAR,TRAILING,B20D 6X4 X
1 201420 4 P CLIPS X
2 160263 2 NUT, LOCK, REAR, AXLE X
3 150018 2 ROLLER, BEARING X
4 100264 12 CAPSCREW, SOCHD X
5 161445 2 DISC, BRAKE X
6 100268 24 STUD, WHEEL, DRIVE AXLE X
7 190141 2 WASHER, HEAT TREATED X
8 183623 1 BANJO, HOUSING, REAR X
9 150069 4 BEARING, TAPER ROLLER X
10 120308 1 BULKHEAD X
11 100197 12 CAPSCREW, SOCHD X
12 161788 2 HUB, TRAILING AXLE X
13 162552 2 STUB AXLE X
14 290314 2 CALIPER, CARLISLE X
15 201926 2 CIRCLIP, INNER X
16 202621 2 SEAL PLATE X
17 100310 4 NUT, NYLOC X
18 160579 2 CARRIER, BRG-TRAIL AXLE X
19 140340 2 V RING X
20 140471 2 SEAL, CASSETTE X
21 120316 2 CONNECT X
22 100760 28 SCREW, HEXHD X
23 170222 2 CIRCLIP, REAR, AXLE X
24 176727 1 PIPE, BRAKE, TRAILING, RHS X
25 176726 1 PIPE, BRAKE, TRAILING, LHS X
26 120148 1 CONNECTOR X
27 207660 2 PLUG X
28 100228 60 CAPSCREW X
29 161641 2 COVER, HUB TRAILING AXLE X
30 178327 2 MTG, PLATE, RUBBER, STOP X
31 206071 2 SHOCK MAT X
32 100506 8 CAPSCREW, SOCHD X
17 16
2 9
6
25 22
24 19 3
11
10
21
23 4 15
20
7 13
18
5 1
18
14
12
P011021
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320129 1 AXLE,REAR,DK,3.18 X 4.2,B20D X
1 310108 1 DIFF X
2 290314 2 CALIPER, CARLISLE X
3 261889 2 KIT, FINAL DRIVE X
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT, ZF DK LONG X
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183746 1 BANJO, HOUSING, REAR X
12 176886 1 GUARD, BRAKE PIPE, RHS, REAR X
13 176885 1 GUARD, BRAKE PIPE, LHS, REAR X
14 176725 1 PIPE, BRAKE, MID, RHS X
15 176724 1 PIPE, BRAKE, MID, LHS X
16 140340 2 V RING X
17 120316 2 CONNECT X
18 120308 1 BULKHEAD X
19 120148 1 CONNECTOR X
20 100925 16 SCREW, HEXHD X
21 100310 4 NUT, NYLOC X
22 100264 12 CAPSCREW, SOCHD X
23 178327 2 MTG, PLATE, RUBBER, STOP X
24 206071 2 SHOCK MAT X
25 100506 8 CAPSCREW, SOCHD X
3-111
REAR DIFFERENTIAL ASSEMBLY: 6X6
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-112
REAR DIFFERENTIAL ASSEMBLY: 6X6
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 310108 1 DIFFERENTIAL ASSEMBLY X
020 ZF200302 1 HOUSING, AXLE DRIVE X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 SPACER, WASHER, 8.3 X
080 ZF160207 1 SPACER, WASHER, 8.4 X
080 ZF160206 1 SPACER, WASHER, 8.5 X
080 ZF160205 1 SPACER, WASHER, 8.6 X
080 ZF160204 1 SPACER, WASHER, 8.7 X
080 ZF160209 1 SPACER, WASHER, 8.9 X
080 ZF160210 1 SPACER, WASHER, 9.1 X
080 ZF160211 1 SPACER, WASHER, 9.2 X
080 ZF160212 1 SPACER, WASHER, 9.3 X
080 ZF160213 1 SPACER, WASHER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT, HEXAGON X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 DUST, PROTECTOR X
500 ZF200182 1 GEAR, BEVEL SET X
3-113
REAR LIMITED SLIP DIFFERENTIAL: 6X6
090
Clutch Configuration
Upto: 18/09/2003
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto: 18/09/2003
055 060
080
045
P010935
3-114
REAR LIMITED SLIP DIFFERENTIAL: 6X6
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, DIFFERENTIAL X
014 ZF200105 6 SEALING, CAP X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
045 ZF200110 6 O.CLUTCH DISC, 2.1 X
045 ZF200106 6 O.CLUTCH DISC, 2.2 X
045 ZF200107 6 O.CLUTCH DISC, 2.3 X
045 ZF200108 6 O.CLUTCH DISC, 2.4 X
045 ZF200109 6 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
055 ZF200111 2 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 AXLE, DIFF X
080 ZF200185 2 AXLE, BEVEL GEAR X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X
130 ZF100087 12 SCREW, LOCKING X
3-115
BRAKE ASSEMBLY
16
15
11
10 4
7 9
16
6
12
14
13
17
290314
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290314 1 CALIPER, Carlisle X X
2 NSI 1 TORQUE PLATE ASSY X X
3 201428 1 BLEEDER VALVE X X
4 100386 4 BOLT, Hex Head X X
5 224673 2 PLUG, PISTON X X
6 224674 4 PISTON X X
7 140654 1 KIT, Seal X X
8 NSI 2 PACKING, Plug X X
9 NSI 4 PACKING, Piston X X
10 NSI 4 RETAINER RING X X
11 NSI 4 BOOT X X
12 224697 1 PLATE, Cover X X
13 204038 6 BOLT, Hex Head X X
14 100426 6 WASHER X X
15 224672 2 PIN X X
16 224642 2 PIN X X
17 217411 1 KIT, Disc Pad X X WAS 224671 (SB 2004/1054)
3-117
PLANETARY HUB
A
11
10
9
3
1
24
12
3
30
13 1 25
31 20
2
17
18
32
14
28 16
19
22
33
15
27
19
26
8
5
7
6
4
21
34
29
23
P011023
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 261889 1 KIT, FINAL DRIVE X X
1 160181 3 PIN, PLANET X X
2 160194 1 PLUG, BRONZE THRUST X X
3 160182 6 SHIM, PLANET X X
4 170222 1 CIRCLIP, REAR, AXLE X X
5 160956 1 RING,THRUST SUN GEAR HTB STEP X X
6 160263 1 NUT, LOCK, REAR, AXLE X X
7 190141 1 WASHER,HEAT TREATED X X
8 150018 1 ROLLER, BEARING X X
9 160190 4 PLATE, RETAINER, RING GEAR X X
10 160360 4 PLATE, LOCK X X
11 100149 8 SCREW, HEXHD X X
12 150060 3 BEARING, ROLLER X X
13 100211 24 SCREW, HEXHD X X
14 100210 6 BOLT X X
15 140471 1 SEAL, CASSETTE X X
16 100268 12 STUD, WHEEL, DRIVE AXLE X X
17 161434 1 COVER, HUB X X
18 207676 1 PLUG, MAGNETIC X X
19 150069 2 BEARING, TAPER ROLLER X X
20 203686 3 PLANET GEAR X X
21 203685 1 SUN GEAR X X
22 160571 1 STUB, AXLE, MACHINED X X
23 161409 1 HUB, MACHINED, ALUMINIUM X X
24 203684 1 CARRIER, RING GEAR X X
25 203683 1 RING GEAR X X
26 100461 30 CAPSCREW X X
27 201926 1 CIRCLIP, INNER X X
28 161445 1 DISC, BRAKE X X
29 201650 1 CIRCLIP X X
30 161446 1 PLANET CARRIER 3 CAGE X X
31 140191 1 O RING X X
32 207796 1 PLUG X X
33 100760 14 SCREW, HEXHD X X
34 160193 1 RING, STEEL X X
260257
3-120
WHEEL SETS
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 260257 1 WHEELSET, MUD/SAND, GOODYEAR X X
1 260419 1 WHEELSET, XADN, MICHELIN X X
2 200488 1 TYRE, MUD/SAND, GOODYEAR X X
2 201972 1 TYRE, XADN, MICHELIN X X
3 190232 1 WHEEL X X
4 200438 1 SPUD, TUBELESS X X
5 202063 1 VALVE, JUMBO (STRAIGHT) X X
6 100351 12 NUT X X
3-121
B20D 6X4 & 6X6 SUPERTRUCK
3-122
SECTION 4 HYDRAULICS
37
36
23 20
31
32
40 33
31 36
23
20
22
27
13
21
30 14
49
45
41 17 44
43
46
35
34
15
19
16
2
18 8
1
35
9
38 RHS STEER CYL(BARREL)
VOAC BLOCK L3
VOAC BLOCK P3
VOAC BLOCK T3
43
50
46
E10813503 SH 2-3 B
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243337 1 HOSE X X
2 243336 1 HOSE X X
7 243327 1 HOSE X X
8 243326 1 HOSE X X
9 243325 1 HOSE X X
13 210247 1 VALVE, STEERING X X
14 207865 1 GASKET, ORBITAL X X
15 207253 1 HOSE PROTECT, SPIRAL X X
16 206829 8 SPACER, CLAMP, ALUM. X X
17 206827 4 CLAMP, ALU, 4 BOLT X X
18 206826 4 CLAMP, ALU, 2 BOLT X X
19 206825 4 CLAMP, RUBBER, 15, UNDER CAB X X
20 206480 5 ISOLATOR, STEERING ORBITAL X X
21 174550 1 MTG.ORBITAL, CAB X X
22 161099 2 BOSS, ORBITAL X X
23 161028 5 WASHER, ORBITAL MTG, CAB X X
27 122032 1 ELBOW X X
30 122017 4 CONNECTOR X X
31 101307 5 WASHER,FLAT X X
32 100945 3 SCREW, HEXHD X X
33 100733 4 SCREW, HEXHD X X
34 100569 8 SCREW, HEXHD X X
35 100548 22 WASHER, HARDENED X X
36 100370 7 WASHER, HARDENED X X
37 100314 3 NUT, NYLOC X X
38 100312 11 NUT, NYLOC X X
40 100091 2 SCREW, HEXHD X X
41 100084 8 BOLT, HEXHD X X
43 100062 4 WASHER, FLAT X X
44 100064 2 WASHER, FLAT X X
45 100178 2 SCREW, HEXHD X X
46 100731 4 SCREW X X
49 178723 1 MTG, CLAMP, HOSES, CAB X X
50 178724 1 RET, BKT, HOSES, CAB X X
35
39
38
12
28
48
47
29
25
24
4
26
29
5
3
10
11
6
5
REAR AXLE BRAKE APPLY
TANK
VOAC BLOCK B5
REAR TANK TO
FRONT TANK(BRAKE VALVE
11
10
VOAC BLOCK B6
4
42
E10813503 SH 3-3 B
4-4
HYDRAULIC SYSTEM, CAB
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 243335 1 HOSE X X
4 243334 1 HOSE X X
5 243333 1 HOSE X X
6 243332 1 HOSE X X
10 243324 1 HOSE X X
11 243323 1 HOSE X X
12 208260 1 PEDAL, BRAKE, CARLISLE X X
24 122106 1 TEE, RUN X X
25 122102 1 ELBOW X X
26 122049 1 CONNECTOR X X
28 122028 1 ELBOW X X
29 122021 3 CONNECTOR X X
35 100548 22 WASHER, HARDENED X X
38 100312 11 NUT, NYLOC X X
39 100196 3 BOLT,HEXHD X X
42 121350 1 ELBOW X X
47 100354 1 WASHER, COPPER X X
48 120587 1 PLUG X X
8 2
4 7
P011196A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208260 1 PEDAL, BRAKE X X
2 208413 1 SWITCH, PROXIMITY, BRAKE PEDAL X X
3 140717 1 KIT, SEAL, BRAKE CONTROL VALVE X X
4 226572 1 PEDAL X X
5 263607 1 KIT, PEDAL, IMPROVEMENT X X (SB 2005/1023)
6 162274 1 PIN, BRAKE PEDAL X X
7 100632 2 WASHER, FLAT X X
8 101125 2 SPLITPIN X X
5 1
7 2
6
3
5
4
P008367
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210247 1 VALVE, STEERING, 985CC X X
2 220609 1 PLUG X X
3 220610 1 O-RING X X
4 220697 1 KIT, SEAL ORBITAL VALVE X X
5 220608 2 RACE, BEARING X X
6 220693 1 BEARING, NEEDLE THRUST X X
7 220611 1 RING, RETAINING X X
8 220694 1 SPRING, CENTERING X X
9 220607 7 SCREW, CAP X X
9 17
26
25 3
31
16
1 27
2
15
8
15
32
21
24
11
7
23
19
11
11
29
24 24
13 21
28
10
4 18
10 E9836303 SH2-2 G
22 13
24
21
TD0002941
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243309 2 HOSE X X
2 230152 1 CYLINDER X X
3 210920 1 PUMP, MANUAL WITH TANK X X WAS 210185.
4 207219 1 SPRING, CABSTRUT, CAD/PLTED X X
5 203923 2 GROMMET X X
6 203680 2 P CLIP X X
7 186038 1 MTG, CAB, REAR, TILT CYL,B30D X X
8 186037 1 MTG, CAB, TILT, CYLINDER, B30D X X
9 174739 1 STAY, CAB X X
10 162456 2 WASHER, SPRING RET, BIN HEAT X X
11 162014 4 WASHER, VESCONITE X X
12 161914 1 PIN, SMALL HEAD X X
13 160432 2 SLEEVE, PEDAL, VESCONITE X X
14 160074 1 BUSH X X
15 122098 2 ELBOW X X
16 122032 2 ELBOW X X
17 101993 1 SCREW, HEXHD X X
18 101345 1 WASHER, HARDENED X X
19 101343 1 WASHER, MILDSTEEL X X
20 100698 1 BOLT X X
21 100653 3 NUT, STOVER X X
22 100652 1 NUT, STOVER X X
23 100644 1 BOLT, HEXHD X X
24 100532 10 WASHER, HARDENED X X
25 100370 2 WASHER, HARDENED X X
26 100356 2 SCREW, HEXHD X X
27 100310 1 NUT, NYLOC X X
28 100200 1 BOLT, HEXHD X X
29 100141 1 BOLT, HEXHD X X
30 100070 1 SPLITPIN X X
31 100061 2 WASHER, FLAT X X
32 100012 5 WASHER, FLAT X X
P011140
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210920 1 PUMP, MANUAL, C/W TANK XX FROM VIN. 2509 WAS 210185 SB (2005/1043)
2 140660 1 KIT, SERVICE XX
63
24
33
39
32
40 52
35 ROTATE ROD END 180°
1 69
GREASE NIPPLES TO FACE 78
OUTWARDS 10 72
31 52
2
36 52
72
19
40
10
28 44 69
78 61
30
69
78 72
32 72
27 69
78
29 72 72 60
71
75
E10813501 SH 3-4 E
TD0000212
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243339 1 HOSE X X PART OF KIT 262230
2 243338 1 HOSE X X PART OF KIT 262230
10 230167 2 CYLINDER X X
19 207788 2 SPACER, STEER PLASTIC X X
24 206185 2 WASHER, RUBBER, SPHERICAL DIRT X X
27 176412 6 SHIM, STEER INNER X X
28 176411 6 SHIM, STEER OUTER X X
29 176410 2 PLT, STEER LOW X X
30 176409 2 BOSS, STEER SPACER X X
31 176408 2 PIN, STEER TAPPED X X
32 176407 4 CONE, STEER TOP X X
33 176406 2 PLT, STEER TOP X X
35 161406 2 BOSS, STEPPED, CARB X X
36 150044 2 BEARING, CARB X X
39 140398 2 O RING X X
40 140162 4 O RING X X
44 122107 2 TEE, RUN X X
52 122018 8 CONNECT X X
60 101048 2 CAPSCREW, SOCHD X X
61 101048 2 CAPSCREW, SOCHD X X WAS 101021
63 101021 2 BOLT, HEXHD X X WAS 100888
69 100653 4 NUT, STOVER, CLASS X X FROM VIN .810 ITEM ADDED.
71 100536 4 WASHER, HARDENED X X
72 100532 8 WASHER, HARDENED X X
75 100415 2 NUT, NYLOC X X
78 100322 4 NUT, HEX CLASS X X
70
22 23
18
80
70
66 MAIN PUMP
CASE DRAIN
P2 L2 L1
6
79
8
A6
A5
P1 3
L2 E/PUMP 5
7 4 62 46
PUMP
SUPPLY 59 68
38
65
L1 PUMP
15
12
57 21
43
64
70
7
49
77
71 52
20 3
84
76
76 34
FITS ONTO
REAR CHASSIS 79
9
TD0000216
E10813501 SH 4-4 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 243322 1 HOSE X X
4 243321 1 HOSE X X
5 243317 1 HOSE X X
6 243316 1 HOSE X X
7 243315 1 HOSE X X
8 243003 1 HOSE X X
9 241234 1 HOSE X X
11 241791 1 VALVE, CHECK, E/STEER X X
13 210493 1 PUMP, E/STEER X X
14 210492 1 PUMP, E/STEER X X
16 210244 2 ACCUM, PISTON X X
17 210016 1 RESERVOIR BREATHER X X
18 208267 1 CLAMP, RUBBER X X
20 207251 1 HOSE, PROTECT, SPIRAL GUARD X X
21 207117 1 P-CLIP X X
22 206829 2 SPACER, CLAMP, ALUM. X X
23 206807 2 CLAMP X X
34 174559 1 PLT, BREATHER MTG X X
38 140728 4 O RING X X
41 122159 1 O RING X X
42 122192 1 ELBOW X X
43 122156 2 CONNECTOR X X
46 122069 1 ELBOW X X
49 122032 2 ELBOW X X
52 122018 8 CONNECTOR X X
56 120671 1 BULKHEAD X X
57 120596 1 CONNECTOR X X
58 120238 8 FLANGE X X
59 100952 4 CAPSCREW, SOCHD X X
61 100848 4 CAPSCREW, SOCHD X X
62 100847 4 CAPSCREW, SOCHD X X
63 100747 2 BOLT X X
64 100731 1 SCREW X X
65 100670 4 U BOLT X X
66 100548 5 WASHER X X
72 100424 2 WASHER, HARDENED X X
74 100370 14 WASHER, HARDENED X X
75 100335 2 SCREW, HEXHD X X
77 100314 13 NUT, NYLOC X X
78 100312 2 NUT, NYLOC X X
80 100212 2 BOLT X X
82 100089 5 SCREW, HEXHD X X
4-17
HYD SYSTEM, FRONT CHASSIS - VOAC BLOCK
12 25
A4 M5
M6
ML1 85
ML2 86 79
ML3
58
B
7
58
A
79
52 87 38
A5
50
B5
58
51 T2
B6
52
B6
47
48 MP2
L3
47
MP1
47
M4
43
P2
15
84
TP1
48
45 L1
P3
33 47
L2
54
P1
55
69 83
T3
82
74
74 77
81
TD 0001921
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
12 210738 1 ACCUMULATOR X X
15 210327 1 VALVE, MANIFOLD, VOAC X X TO VIN. 1523 (SB 2004/1030)
15 210855 1 VALVE, MANIFOLD, VOAC X X FROM VIN. 1524 (SB 2004/1030)
25 201737 5 TEST POINT X X
33 174692 1 MOUNTING, HYDRAULIC, BLOCK X X TO VIN. 1031
33 186039 1 MOUNTING, HYDRAULIC, BLOCK X X FROM VIN. 1032
37 145010 1 O-RING X X
38 140728 4 O-RING X X
43 122156 2 CONNECT X X
45 122071 1 ELBOW X X
47 122049 4 CONNECT X X
48 122047 2 ELBOW X X
50 122028 1 ELBOW X X
51 122021 1 CONNECT X X
52 122018 8 CONNECT X X
54 122014 1 ELBOW X X
55 121092 1 CONNECT X X
58 120238 8 FLANGE, HALF X X
69 100530 1 WASHER, COPPER X X
74 100370 13 WASHER, HARDENED X X
77 100314 12 NUT, NYLOC X X
79 100225 12 CAPSCREW X X
81 100178 4 SCREW, HEXHD X X
82 100089 5 SCREW, HEXHD X X
83 121096 1 CONNECT X X
84 120588 1 PLUG X X
85 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN. 1523 (SB 2004/1030)
85 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN. 1524 (SB 2004/1030)
86 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN. 1523 (SB 2004/1030)
86 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN. 1524 (SB 2004/1030)
87 121131 2 CONNECTOR X X
1
7 3
14 8,21
27
9 4,21
26 2,19
4,21
6,19
15
13,24
25
13,24
14
16,21
10
11,23
14
14 8,21
16,21
12,22
P008308 B
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210327 1 VOAC BLOCK MANIFOLD X X TO VIN. 1523
1 210855 1 VOAC BLOCK MANIFOLD X X FROM VIN.1524
2 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL KIT ITEM 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE, CHECK X X ORDER SEAL KIT ITEM 21.
6 221417 1 VALVE, RELIEF UNLOADING X X ORDER SEAL KIT ITEM 19.
7 224699 1 VALVE, RELIEF 280 BAR X X
8 221420 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL KIT ITEM 21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE, DIFF PRESSURE, SEND X X
11 224401 1 VALVE, CHECK X X ORDER SEAL KIT ITEM 23.
12 224405 1 VALVE, CHECK X X ORDER SEAL KIT ITEM 22.
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL KIT ITEM 24.
14 221421 2 COIL, DIRECTIONAL CONTROL, 24V X X TO VIN. 1523
14 224363 2 COIL, DIRECTIONAL CONTROL, 24V X X FROM VIN.1524
15 224406 1 VALVE, PRESSURE RELIEF X X
16 224409 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL KIT ITEM 21.
19 221422 2 KIT, SEAL X X
21 221423 6 KIT, SEAL X X
22 221424 1 KIT, SEAL X X
23 224412 1 KIT, SEAL X X
24 224413 3 KIT, SEAL X X
25 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN. 1523 (SB 2004/1030)
25 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN.1524 (SB 2004/1030)
26 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN. 1523 (SB 2004/1030)
26 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN.1524 (SB 2004/1030)
27 223152 1 ORIFICE X X
4-21
VOAC BLOCK, VALVES
10
7
11
2,6
23
19
4,12
3,9,27
22
25,26
15 28
14
13
8,16
24
21
P008309 C
4-22
VOAC BLOCK, VALVES
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL ITEM 19.
3 224399 1 ORIFICE X X
4 224403 4 VALVE, CHECK X X ORDER SEAL ITEM 21.
6 221417 1 VALVE, RELIEF UNLOADING X X
7 224699 1 VALVE, RELIEF 280 BAR X X
8 221420 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL ITEM21.
9 224400 1 ORIFICE X X
10 224404 1 VALVE, DIFF PRESSURE, SEND X X
11 224401 1 VALVE, CHECK X X ORDER SEAL ITEM 23.
12 224405 1 VALVE, CHECK X X ORDER SEAL ITEM 22.
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL ITEM 24.
14 221421 2 COIL, DIRECTIONAL CONTROL, 24V X X TO VIN.1523
14 224363 2 COIL, DIRECTIONAL CONTROL, 24V X X FROM VIN.1524
15 224406 1 VALVE, PRESSURE RELIEF X X
16 224409 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL ITEM 21.
19 221422 2 KIT, SEAL X X
21 221423 6 KIT, SEAL X X
22 221424 1 KIT, SEAL X X
23 224412 1 KIT, SEAL X X
24 224413 3 KIT, SEAL X X
25 208886 1 SWITCH, PRESSURE, 5 BAR X X TO VIN.1523 (SB 2004/1030)
25 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM VIN.1524 (SB 2004/1030)
26 208887 1 SWITCH, PRESSURE, 123 BAR X X TO VIN.1523 (SB 2004/1030)
26 218281 1 SWITCH, PRESSURE, 123 BAR X X FROM VIN.1524 (SB 2004/1030)
27 223152 1 ORIFICE X X
28 121131 2 CONNECTOR X X
4-23
VOAC BLOCK, END SECTION
11
10
5
6 7
P008129B
4-24
VOAC BLOCK, END SECTION
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 223665 1 VALVE, BIN TIP SECTION X X
2 224387 1 KIT, EXTERNAL PLUNGER X X
3 224388 1 KIT, INTERNAL SPRINGS X X
4 224393 1 KIT, VALVE SPOOL X X
5 224392 2 KIT, PLUG X X
6 224394 1 KIT, LS SPOOL X X
7 122001 1 O-RING X X ITEM GIVEN PART NUMBER.
8 224389 1 KIT, LEVER HOLDER X X
9 224386 1 KIT, PRESSURE RELIEF PORT B X X
10 224385 1 KIT, PRESSURE RELIEF PORT A X X
11 224391 2 KIT, INTERSECTION SEALS X X
4-25
HYDRAULIC PUMP, SERVICE
12
11
8 A
10
5 7
9
21
20
19 16
6
17
4
3
2
1 15
14
13
18
22
23
24 31
30
25
26
27
29
28
P008366 A
4-26
HYDRAULIC PUMP, SERVICE
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 210492 1 PUMP, SERVICE X X
1 223219 4 SCREW, CAP X X
2 223247 1 VALVE, PILOT, DFRI, COMPLETE X X
3 223220 1 PLUG X X
4 223218 3 O-RING X X
5 100256 4 CAPSCREW, SOCHD X X
6 223244 4 O-RING X X
7 226039 1 PLATE, PORT A10 X X
8 223213 1 TEAR-OFF-PLUG X X
9 223214 1 DOWEL PIN X X
10 223246 1 PLUG, VSTI X X
11 226046 1 PISTON, CONTROL X X
12 226047 1 GUIDE, PISTON X X
13 223259 1 COUNTER PISTON X X
14 223261 1 SPRING X X
15 223260 1 GUIDE, PISTON X X
16 226037 1 GROUP, ROTARY X X
17 224693 3 PIN, PRESSURE X X
18 223248 9 PISTON X X
19 223238 1 SHIM X X
20 223240 1 BEARING, TAPERED ROLLER X X
21 223237 1 DISC X X
22 223235 1 SWASH PLATE X X
23 223241 2 CRADLE, SHELL X X
24 226040 1 SHAFT, DRIVE X X
25 223239 1 BEARING, TAPERED ROLLER X X
26 223243 1 O-RING X X
27 223233 1 PUMP HOUSING X X
28 223212 1 PLUG X X
29 140062 1 O RING X X
30 223245 1 V-RING , SEEGE X X
31 223242 1 SHAFT SEAL X X
4-27
EMERGENCY STEERING PUMP, CHECK VALVE
3
4
7
6
TD0000008
4-28
EMERGENCY STEERING PUMP, CHECK VALVE
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210493 1 PUMP, EMERGENCY STEERING X X
2 210791 1 VALVE, CHECK, EMERGENCY STEERING X X
3 220606 1 VALVE , RELIEF X X
4 220605 1 KIT, SEAL, RELIEF VALVE X X
5 120335 5 PLUG X X
6 140806 1 O-RING X X
7 140805 1 O-RING X X
4-29
STEERING CLYNDER ASSEMBLY
A
11
10
6
5
P008334 - C
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 230167 1 CYLINDER X X
1 206074 1 SPHERICAL BRG X X
2 200036 1 NIPPLE,GREASE X X
3 181693 1 ROD, CYL, STEER, CARB X X
4 181675 1 BARREL, STEER X X
5 161071 1 NECKBUSH X X
6 161020 1 PISTON X X
7 140438 1 KIT, SEAL, STEERING CYL X X
8 140430 1 SPLITPIN X X
9 100334 1 NUT, CASTLE X X
10 202599 1 CIRCLIP, INTERNAL X X
11 206075 1 SPACER, SPHERICAL BRG X X
56
49
28
35
47 15
49
49 47
31 32
20
12
29
47
16
49
27
30
53
51
23
17 54
50
39 51
21 52 50 48 57
50
TD000009 A
E10813504 SH2-3 K
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
12 220010 1 ELEMENT, FILTER X X
15 210862 1 ASSY, FILTER, FINN X X FROM VIN. 1893 WAS 210367 (SB 2004/1062)
16 210497 1 STRAINER X X
17 210105 1 LEVEL, INDICATOR X X
20 208180 1 GASKET, HYD TANK X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
23 206787 1 CAP, FILLER, HYDRAULIC X X
27 201412 1 MAGNET, ULTRA-T TANK X X
28 183333 1 LID, IN-TANK, FILTER X X
29 182625 1 TANK, HYD, FUEL X X
30 176741 1 PLT, LOCK BULKHEAD X X
31 176721 1 LID, HYD TANK X X
32 176720 1 GUARD, HYD TANK X X
35 140466 1 O RING X X
39 122136 1 VALVE, DRAIN X X
47 100731 23 SCREW X X
48 100653 4 NUT, STOVER X X
49 100548 31 WASHER, HARDENED X X
50 100532 10 WASHER, HARDENED X X
51 100370 8 WASHER, HARDENED X X
52 100364 2 SCREW X X
53 100314 4 NUT X X
54 100258 2 SCREW, HEXHD X X
56 100196 8 BOLT, HEXHD X X
34
55 22
46
E/STEER
CASE DRAIN 45 59
8 14 19
49
47 11
B
19
45
A 55
10 4 43
MP1
9 3 24
MP2 18
6 36
M4 13 T
33
51 53 37
58 2
51
7 1
42
E/STEER
SUCTION
5
25
41
40
53
51
52 51 30
44
39
2 21
38
TD0000010 A
E10813504 SH3-3 K
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243391 1 HOSE X X
2 243363 1 HOSE X X
3 243362 1 HOSE X X
4 243361 1 HOSE X X
5 243340 1 HOSE X X
6 243328 1 HOSE X X
7 243320 1 HOSE X X
8 243319 1 HOSE X X
9 243318 1 HOSE X X
10 243027 1 HOSE X X
11 241414 1 HOSE X X
13 218928 1 HOSE, SUCTION, HYD TANK X X
14 218469 1 PIPE, SUCTION, HYD X X
18 208823 1 CLAMP, T-BOLT X X
19 208822 3 CLAMP, T-BOLT X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
22 207283 1 PIPE, FLANGE, SUCTION, PUMP X X
24 206467 2 CLIP, P-CLIP X X
25 204169 2 CLAMP, SEALING X X
26 201737 3 TEST POINT X X
30 176741 1 PLT, LOCK BULKHEAD X X
33 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT X X
34 140731 1 O RING X X
36 140150 3 O RING, X X
37 122164 1 TEE, BRANCH X X
38 122140 1 ELBOW X X
39 122136 1 VALVE, DRAIN X X
40 122092 2 CONNECT X X
41 122091 2 CONNECT X X
42 122049 3 CONNECT X X
43 122021 1 CONNECT X X
44 122017 2 CONNECT X X
45 120238 6 FLANGE X X
46 120222 2 FLANGE X X
47 100731 23 SCREW X X
49 100548 31 WASHER, HARDENED X X
51 100370 8 WASHER, HARDENED X X
52 100364 2 SCREW, HEXHD X X
53 100314 4 NUT, NYLOC X X
55 100225 12 CAPSCREW X X
58 100091 2 SCREW, HEXHD X X
59 100021 4 CAPSCREW, SOCHD X X
1 5
P010528 A
I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK X X FROM VIN.1893 WAS 210367. (SB 2004/1062)
2 222389 1 ELEMENT, FILTER X X FROM VIN.1893 WAS 220735. (SB 2004/1062)
3 220738 1 FUNNEL, FILTER X X
4 140744 1 KIT, SEAL X X
5 NSI 1 SPRING X X
6 NSI 1 HEAD, FILTER X X ITEMS ADDED.
7 NSI 1 SPACER X X ITEMS ADDED.
8 NSI 1 SCREW, CAP X X ITEMS ADDED.
51
34 46
26
45 4
46 51 3
35
21 2 49 46
36 34 51
29 45
37 48 3
46
28 25
12 20 8 33
30 23
41
40 44 43 47 7
16 48 15
39 22 1
13 24 38
42
37
10 17
5
11
42 52
50
19 14
9 31
18 27
17
52
50
32
6
19
E12816502 SH1-2 C
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243365 2 HOSE X
2 243364 2 HOSE X
3 243304 1 HOSE X
4 243303 2 HOSE X
5 241232 1 HOSE X
6 241231 1 HOSE X
7 241230 1 HOSE X
8 241229 1 HOSE X
9 241228 1 HOSE X
10 241227 1 HOSE X
11 230200 1 CYL, D70, D100, 1825, RHS X
12 230182 1 CYL, D70, D100, 1825, LHS X
13 210016 2 RESERVOIR BREATHER X
14 207637 4 COVER,DUST,SEALED BEARING X
15 207252 1 HOSE PROTECT,SPIRAL GUARD X
16 206945 3 MOUNTING,RUBBER,SQUIGLY X WAS QTY 5.
17 203349 4 K-CLAMP X
18 201885 4 CLAMP, RUBBER, 2, BRAKE-BRTH X
19 200050 4 CLAMP, HOSE X
20 200038 2 NIPPLE X
21 183619 2 PIPE, BIN LIFT CYL X
22 176516 1 MTG PLT RHS, BIN PIPES X
23 176515 1 MTG PLT LHS, BIN PIPES X
24 174772 1 PIPE, HYD BRAKES, FRON X
25 174579 1 MTG PLT, BIN PIPES X
26 174578 1 PLT, COVER, BIN PIPES X
27 172816 1 PIPE, HYD BRAKES, REAR X
28 172815 2 PIPE, TIP, BIN UP AND DOWN X
29 171437 4 CLAMP, OIL PIPE X
30 161017 4 BOSS X
31 122189 1 TEE, BRANCH X
32 122157 2 CONNECT X
33 122149 2 TEE, SPEC X
34 122148 2 CONNECT, SPEC X
35 122020 2 ELBOW X
36 122015 2 CONNECT X
37 120671 4 BULKHEAD X
38 120148 1 CONNECTOR X
39 120106 1 CONNECTOR X
40 101020 4 NUT, HEX X
41 101017 4 STUD X
42 100619 8 SCREW, HEXHD X
43 100532 8 WASHER, HARDENED X
44 100887 4 CAPSCREW, SOCHD X
45 100424 8 WASHER, HARDENED X
46 100370 24 WASHER, HARDENED X
47 100322 4 NUT, HEX X
48 100316 4 NUT, NYLOC X
49 100314 8 NUT, NYLOC X
50 100310 8 NUT, NYLOC X
51 100089 16 SCREW X
52 100061 8 WASHER,FLAT X
55
50
29
6
37 57 7
55 52 6 2
24 5
51
41 32 42
43 51
54 57
31
52
33 28
50 14 10 31 36
23 26
47 51 9
48 19 52 18
25
16 45
46 27
43 12 44
20 4
30 54
46 57
20
35 8
1 34
22 21 13
57
11 3 54
54 17
40 38
15
39
57
56
E10813502 SH 2-2 D
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243392 1 HOSE X
2 243390 1 HOSE X
3 243389 1 HOSE X
4 243365 2 HOSE X
5 243364 2 HOSE X
6 243304 1 HOSE X
7 243303 2 HOSE X
8 241232 1 HOSE X
9 241230 1 HOSE X
10 241229 1 HOSE X
11 241228 1 HOSE X
12 241227 1 HOSE X
13 230200 1 CYLINDER X
14 230182 1 CYLINDER X
15 210751 1 VALVE, PRESSURE REDUCING X
16 210016 2 RESERVOIR BREATHER X
17 207637 4 COVER, DUST, SEALED BEARING X
18 207252 1 HOSE PROTECT, SPIRAL GUARD X
19 206945 5 MOUNTING, RUBBER, SQUIGLY X
20 203349 4 K-CLAMP, SINGLE X
21 201885 4 CLAMP, RUBBER X
22 200050 4 CLAMP, HOSE X
23 200038 2 NIPPLE X
24 183619 2 PIPE, BIN LIFT CYL X
25 176516 1 MTG PLT RHS, BIN PIPES X
26 176515 1 MTG PLT LHS, BIN PIPES X
27 174772 1 PIPE, HYD BRAKES, FRONT X
28 174579 1 MTG PLT, BIN PIPES X
29 174578 1 PLT, COVER, BIN PIPES X
30 172816 1 PIPE, HYD BRAKES,R EAR X
31 172815 2 PIPE, TIP, BIN UP AND DOWN X
32 171437 4 CLAMP, OIL PIPE X
33 161017 4 BOSS X
34 122189 1 TEE, BRANCH X
35 122157 2 CONNECT X
36 122149 2 TEE, SPEC X
37 122148 2 CONNECT, SPEC X
38 122049 1 CONNECT X
39 122028 1 ELBOW X
40 122021 1 CONNECT X
41 122020 2 ELBOW X
42 122015 2 CONNECT X
43 120671 4 BULKHEAD X
44 120148 1 CONNECTOR X
45 120106 1 CONNECTOR X
48 100619 8 SCREW, HEXHD X
49 100532 8 WASHER, HARDENED X
55
50
29
6
37 57 7
55 52 6 2
24 5
51
41 32 42
43 51
54 57
31
52
33 28
50 14 10 31 36
23 26
47 51 9
48 19 52 18
25
16 45
46 27
43 12 44
20 4
30 54
46 57
20
35 8
1 34
22 21 13
57
11 3 54
54 17
40 38
15
39
57
56
E10813502 SH 2-2 D
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
50 100887 8 CAPSCREW, SOCHD X
51 100424 8 WASHER, HARDENED X
52 100370 24 WASHER, HARDENED X
53 100322 4 NUT, HEX X
54 100316 4 NUT, NYLOC X
55 100314 8 NUT, NYLOC X
56 100310 10 NUT, NYLOC X
57 100089 16 SCREW X
58 100077 2 SCREW, HEXHD X
59 100061 12 WASHER, FLAT X
1
6
10
4
14
18
17
19
13 22
20
21
3
11
7
16
12
15
230182 B / 230200 B
P009110
4-44
TIP CYLINDER BREAKDOWN
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 230182 1 CYL, D70, LHS X X
1 230200 1 CYL, D70, RHS X X
2 181862 1 BARREL, CYL, LIFT X X
3 181863 1 ROD ASSY, CYL, LIFT X X
4 161593 1 NECKBUSH, BOLT-ON X X
5 161312 1 PISTON X X
6 150191 1 BEARING, SEALED, TIP CYL X X
7 140031 1 SEAL, PISTON X X
8 140437 1 BOOT, CYL X X
10 100455 1 NUT, LOCK X X
11 100430 1 SPLITPIN X X
12 100341 1 NUT, CASTLE X X
13 100244 11 CAPSCREW, SOCHD X X
14 206286 1 CLAMP, HOSE X X
15 206074 1 SPHERICAL BRG X X
16 140380 1 O RING X X
17 140473 1 SEAL, ROD X X
18 140613 1 SEAL, WIPER X X
19 140474 1 SEAL, ROD X X
20 140103 1 RING, ANTI-EXTRUSION X X
21 140020 1 O RING X X
22 140702 2 W/BAND, ROD X X
4-45
B20D 6X4 & 6X6 SUPERTRUCK
4-46
SECTION 5 PNEUMATICS
7
6
15
4 8
3
5 13
9 1
11
2
12
10 14 7
6 4
E9836513 SH2-2 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241223 1 HOSE X X
2 241222 1 HOSE X X
3 241158 1 HOSE X X
4 241216 1 HOSE X X
5 241157 1 HOSE X X
6 241214 1 HOSE X X
7 241130 1 HOSE X X
8 210546 1 VALVE, BLOCK X X
9 210534 1 VALVE, PARK BRAKE-TEST POS X X
10 210364 1 VALVE, TIP LEVER, DETENT X X
11 207647 1 KNOB, BIN TIP X X
12 176314 1 PLT, SPREADER, BIN TIP X X
13 176313 1 PLT, SPREADER, PARK BRAKE X X
14 130029 1 PIPE, AIR LINE X X
15 100917 4 CAPSCREW, SOCHD X X
3
3
4 9 5
8
7 6
18 7
5
9
8 11
7
3
29
8
28
30
8 7 12
9 19 18
10
27 26 6 20
17
13
16
14
22
15
23
25
24
21
P008256C
5-4
PNEUMATIC BLOCK BREAKDOWN
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210546 1 VALVE, BLOCK, IPM X X TO VIN. 2609 OPTION WITH AIRHORN
1 210927 1 VALVE, BLOCK, IPM X X FROM VIN. 2610 OPTION WITH AIRHORN (SB 2005/1046)
2 201375 1 SENDER, 0-10BAR, SWITCH O.S BAR X X
3 120490 3 FITTING, TUBE X X
4 221595 1 SCREW, PRESSURE SENDER X X
5 120352 5 ADAPTOR X X
6 120969 2 CONNECTOR X X
7 120631 5 FITTING, TUBE X X
8 140189 5 O-RING X X
9 100580 5 G-RING X X
10 210242 3 VALVE, SOLENOID, AH/TC X X
11 221592 3 CLIP SPRING X X ITEM ILLUSTRATED.
12 221593 6 SCREW, HEX X X
13 221591 6 O-RING X X
14 210243 2 VALVE, SOLENOID, PB/EB X X
15 221589 2 GASKET X X
16 221585 2 GASKET X X
17 210905 2 SOLENOID, PILOT VALVE X X
18 221586 4 SCREW X X ITEM ILLUSTRATED.
19 221587 4 CAP SCREW X X
20 221588 4 O-RING X X
21 206387 4 SWITCH, PRESSURE X X
22 221590 4 O-RING X X
23 221594 1 O-RING X X
24 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X
25 120926 1 FITTING, HOSE ADAPTOR X X ITEM ILLUSTRATED.
26 226348 1 FILTER, BRASS, 1/4 X X ITEM ADDED
27 226349 1 FILTER, BRASS, 1/8 X X ITEM ADDED
28 210242 1 VALVE, SOLENOID, AH/TC X X X OPTION WITH AIRHORN (SB 2005/1046)
OPTION WITHOUT AIRHORN (SB 2005/
29 216031 1 PLATE, Cover X X X
1046)
OPTION WITHOUT AIRHORN (SB 2005/
30 216030 1 GASKET X X X
1046)
31 263665 1 KIT, OPTION AIR HORN X X X ITEM NOT ILLUSTRATED.
5-5
PNEUMATIC KIT, FRONT CHASSIS
20
19 11
15
17
22
13
1
5 24
3
3
5
6 24
9
30
26
8 2
7 21
4
36
14
18 32
32
29
31 33
10 32 34
29 12
35
17
17 23 25 E9836511 SH1-2 F
P009635 A
27
16
16
15
TD0002942
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 262243 1 KIT, 10LT RESERVOIR X X
2 262151 1 KIT, 10LT RESERVOIR X X
3 261926 1 KIT, AIR DRYER X X
4 241451 1 HOSE X X WAS 241311.
5 241226 1 HOSE X X
6 241221 1 HOSE X X Item has been re-routed.
7 241220 1 HOSE X X
8 241219 1 HOSE X X Item has been re-routed.
9 241047 1 HOSE X X
10 210547 1 VALVE, PURGE TANK X X
11 210067 1 HORN, AIR, TWIN X X
12 208523 1 PIPE ASSY, COMPRES COOLING X X
13 203923 1 GROMMET X X
14 203663 1 HOSE,TEFLON,COMP COOLING X X
15 140193 1 O RING X X
16 121362 2 ADAPTOR X X
17 121350 3 ELBOW X X
18 121024 1 TEE, BRANCH X X
19 120970 1 CONNECTOR X X
20 120818 1 ELBOW X X
21 120804 2 ELBOW X X WAS QTY 1.
22 120680 1 CONNECTOR X X
23 120313 1 BULKHEAD X X
24 120286 1 UNION X X
25 120157 1 CONNECTOR X X
26 100706 3 SCREW, HEXHD X X
27 100588 1 G-RING X X
28 100524 1 WASHER, ALUMINIUM X X
29 100312 2 NUT, NYLOC X X
30 100148 3 WASHER, FLAT X X
31 100083 2 SCREW, HEXHD X X
32 100062 2 WASHER, FLAT X X
33 178537 2 CLAMP,TOP,COOLER ASSY X X
34 178538 2 CLAMP,BOTTOM,COOLER ASSY X X
35 218036 2 RUBBER STRIP,CLAMP X X
36 100082 4 SCREW, HEXHD X X
5-7
REPAIR AND AIR DRIER KIT
32
25
21
14
23 22
26 24 33
16
10
10
17
18 15
19
20 10
27 27
28
30
29
31
10
12
7 4 5
12
5
1 A 3
11 5
13 12
6 8
5
12
9 5
10
12
12
5
10
2
P011014
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 261926 1 KIT,AIR DRYER X X
1 220949 1 FILTER, AIR DRIER X X
2 210561 1 VALVE, UNLOADER, AIR DRYER X X
3 203895 1 RESEVOIR X X
4 200318 1 MTG, BAND X X
5 140370 6 O RING X X
6 140193 1 O RING X X
7 121365 1 ADAPTOR X X
8 121364 1 ADAPTOR X X
9 121231 1 CONNECTOR X X
10 120399 3 PLUG, BLANKING X X
11 120157 1 CONNECTOR X X
12 100590 6 G-RING X X
13 100588 1 G-RING X X
5-9
KIT, 10L RESEVOIRS
5
A
7 4
7
3 3
2
2 4
7
3
3
7
4
1
9
8
13
17
B 14
12 11 17
12
11
16
17
12
10
12
17 19
15 18
P011015
5-10
KIT, 10L RESEVOIRS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 262151 1 KIT, 10LT RESERVOIR X X
1 203896 1 RESEVOIR, AIR, 10L X X
2 200318 2 MTG, BAND X X
3 140370 4 O RING X X
4 121365 3 ADAPTOR X X
5 121364 1 ADAPTOR X X
7 100590 4 G-RING X X
8 100314 2 NUT,NYLOC X X
9 100370 2 WASHER,HARDENED X X
5-11
PURGE TANK VALVE
17
9 4
10
18
11
12 5
13
16
15
15
14
P010523
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210547 1 VALVE, Purge Tank X X
2 NSI 1 BODY, Valve X X
3 NSI 1 COVER, Valve X X
4 NSI 4 SCREW, Cap X X
5 NSI 1 DIAPHRAM X X
6 NSI 1 SPRING, Pressure X X
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE, Core X X
10 NSI 1 SPRING X X
11 NSI 1 CORE X X
12 NSI 1 O-RING X X
13 NSI 1 CLIP, Spring X X
14 121086 1 ADAPTOR X X
15 140462 2 WASHER, Dowty X X
16 121045 1 ADAPTOR X X
17 140628 1 KIT, Seal X X
18 201529 1 PLUG, Connecting X X
E9836512 SH1-2 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 120969 1 CONNECTOR X X
2 241206 1 HOSE X X
5-15
B20D 6X4 & 6X6 SUPERTRUCK
5-16
SECTION 6 ELECTRICAL
X144
X143
X142
X141
X140
X139
X138
X137
RIGHT SPEAKER
ROTATING BEACON
RADIO SUPPLY
ARTIC REVERSE
LIGHT
28
ROOF SPARE
LEFT SPEAKER
2 WAY RADIO
44 24
CONNECTS TO:
ENGINE HARNESS
218531
6
CONNECTS TO:
35
POWER HARNESS
218533
CONNECTS TO:
ZF TRANSMISSION
206337
2
40
E13813523 SH1 B
68
TD0000022 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 263441 1 KIT,WIPER,D0GA,D# X X WAS 260500.
6 218522 1 HARNESS, CAB X X ITEM REVISED
24 207028 1 RESISTOR X X
28 206940 2 LIGHT, INTERIOR LIGHT X X
35 206336 1 HARNESS, ZF TRANSMISSION, CAB X X
40 203975 1 PROTECTOR, HOSE STRAP X X
44 202691 1 SOCKET, 12V ACCESSORY X X
68 100866 1 WASHER, FLAT X X
79
FOR DETAIL ON FUSES,
RESISTORS PLEASE READ
86 81
IN CONJUNCTION WITH 218756 46 85 88
88 8
46 59
47
53 88
78
86
47 69
26 45
41 DETAIL B DETAIL C
45
64 46
11 87
73
49 85
88
DETAIL N DETAIL A
DETAIL B
31
DETAIL G
DETAIL L/M
DETAIL N
38
87 DETAIL G
83
72
DETAIL K 75
DETAIL J DETAIL J
67 DETAIL K
DETAIL C
DETAIL H DETAIL D
DETAIL E
DETAIL F
85 CAB HARNESS
88 87
51 73
9 36
78 DETAIL A
88 56 7
86
65
DETAIL E
88 37
85
DETAIL M
DETAIL L
73 85
87 88
61
71 1
74 88
62 85 78
52 63 88
39
DETAIL H
66
DETAIL D
77
DETAIL F
E13813523 SH2 B
TD0000023 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221726 1 ELECTRONICS, KSA FLAME START X X
7 218013 1 E-MODULE, MDU X X
8 218012 1 E-MODULE, CCU X X
9 217551 1 E-MODULE, BAT BALANCER X X WAS 208995.
11 208158 1 COVER, PLUG, COLUMN SWITCH X X
26 206947 1 SWITCH, STEERING COLUMN, MULTI X X
31 206622 1 BUZZER, DUAL X X
36 206306 1 NUT, IGNITION SW MTG X X
37 206258 1 SWITCH, IGNITION DEERE X X
38 206070 1 THROTTLE, FOOT ACTUATOR, PWM X X
39 206065 1 E-MODULE, ADM, DEFAULT PROGRAM X X
41 203830 1 CIRCUIT BREAKER X X
45 201469 2 CIRCUIT BREAKER X X
46 201468 3 CIRCUIT BREAKER X X
47 201374 3 CIRCUIT BREAKER X X
49 200871 3 CABLE TIE X X
51 186163 1 TRAY, ELEC, BB & MM X X
52 186147 1 MTG. PLT. FLOOR TRAY ELEC X X
53 186107 1 PANEL, CIRCUIT BREAKER X X
56 176434 1 WASHER, IGNITION X X
59 176094 1 TRAY. ELEC. CCU. CAB X X
61 176092 1 TRAY.ELEC.ADM FR X X
62 173493 1 PLATE, LOCATING, 9P DEUTSCH X X
63 173488 1 ASSY, TAG, LOCK, 9P DEUTSCH X X
64 161081 1 SLEEVE, 4%%D, STEERING COLUMN X X
65 101997 4 CAPSCREW, SOCHD X X
66 101309 2 WASHER, FENDER X X
67 101216 2 WASHER, SERRATED X X
69 100841 18 SCREW X X
71 100835 6 CAPSCREW X X
72 100762 3 BOLT, HEXHD X X
73 100731 13 SCREW X X
74 100615 10 WASHER, FLAT X X
75 100370 6 WASHER, HARDENED X X
77 100312 2 NUT, NYLOC X X
78 100310 15 NUT, NYLOC X X
79 100309 20 NUT, NYLOC X X
81 100176 4 SCREW, HEXHD X X
83 100085 1 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 52
87 100062 18 WASHER, FLAT X X
88 100061 25 WASHER, FLAT X X
25
32
32 33
4
15 32
48
82 DETAIL R 33
75 32
DETAIL S
22
29
58
DETAIL Q
DETAIL Q
75
76
DETAIL O
10
42 DETAIL R
DETAIL S
DETAIL T
55 DETAIL Y
DETAIL O
43 DETAIL W
DETAIL Y
14 12
CAB HARNESS CONT.
30
20 27 42
18 30 42
DETAIL O
27
3
12
13
19
71
18 74
DETAIL T
21
74
3 78
16
50
17
E13813523 SH3 B
DETAIL W
TD0000024 A
6-6
ELECTRICAL CAB KIT AND RELATED ITEMS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 262057 1 KIT, SWITCHES, DASH X X
4 218912 1 LIGHT, BEACON, XENON, AMBER X X FROM VIN. 1595 WAS 206938. (SB 2004/1040)
10 208172 1 HARNESS, BEACON LIGHT EXT X X
12 207662 2 CONDUIT, 670MM X X
13 207454 1 CONDUIT, 584MM X X
14 207453 1 CONDUIT, 670MM X X
15 207450 1 RESISTOR X X
16 207446 1 SWITCH, MIR DEFROST, COMPLETE X X
17 207439 1 SWITCH, F/BEACON LIGHT,COMPLETE X X
18 207403 2 MIRROR, MANUAL X X
19 207402 1 MIRROR, ELEC.LHS X X
20 207401 1 MIRROR, ELEC.RHS X X
21 207176 1 PANEL, CONTROL, HVAC X X
22 207118 1 FUSE, 15AMP, BLADE TYPE X X
25 207027 6 DIODE, 3A, SPADE TERMINAL X X
27 206945 48 MOUNTING, RUBBER, SQUIGLY X X
29 206939 1 MOUNTING PIPE, XENON BEACON X X
30 206708 2 CONNECTOR, 6 WAY DEUTSCH, MALE X X
32 206350 10 FUSE, 10AMP, BLADE TYPE X X QTY WAS 9.
33 206349 3 FUSE, 5AMP, BLADE TYPE X X QTY WAS 4.
42 203264 5 GROMMET, BLANK X X
43 202729 1 CIGARETTE LIGHTER 12V X X
48 201311 18 CHANGE OVER RELAY 24V X X
50 191035 1 SWITCH, ELEC MIRRORS X X WAS 207031.
55 176435 1 WASHER, CIG LIGHTER X X
58 176111 1 BRACKET, FLASHING BEACON X X
71 100835 6 CAPSCREW X X
74 100615 10 WASHER, FLAT X X
75 100370 6 WASHER, FENDER X X
76 100314 2 NUT, NYLOC X X
78 100310 15 NUT, NYLOC CLASS X X
82 100086 2 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 52
54
23
34
57
87
84
35
TRANSMISSION HARNESS
80
86
85 60
88
86 70
79
E13813523 SH4 B
88
78
TD0000025 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 218710 1 E-MODULE, TCU X X
23 207053 1 LEVER, ZF RETARDER X X
34 206345 1 SELECTOR, SHIFT X X
35 206336 1 HARNESS, ZF TRANSMISSION X X
54 176500 1 WASHER, RETARD LEVER X X
57 176315 1 PLT, SPREADER, GEAR LEVER X X
60 176093 1 TRAY.ELEC, TRANS CONTROL X X
70 100836 2 CAPSCREW, BUT, SOCHD X X
78 100310 15 NUT, NYLOC X X
79 100309 20 NUT, NYLOC X X
80 100189 2 SCREW, HEXHD X X
84 100083 2 SCREW, HEXHD X X
85 100080 10 SCREW, HEXHD X X WAS QTY 14
86 100063 44 WASHER, HARDENED X X WAS QTY 44
87 100062 18 WASHER, FLAT X X
88 100061 25 WASHER, FLAT X X
2 6
DETAIL A
DETAIL B
DETAIL A DETAIL B
DETAIL D
DETAIL C
3 4
5
12 11 7
10 8
9
P011034
DETAIL C
DETAIL D
TD0001918
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 262057 1 KIT, SWITCHES, DASH X X
1 207654 1 SWITCH, HEAD LIGHTS, COMPLETE X X
2 207653 1 SWITCH, AIR CON, COMPLETE X X
3 207652 1 SWITCH, INT LIGHT, COMPLETE X X
4 207651 1 SWITCH, HAZARDS, COMPLETE X X
5 207645 1 SWITCH, DIFF LOCK, COMPLETE X X
6 207644 1 SWITCH, RECIRC, COMPLETE X X
7 207643 1 SWITCH, RANGE HOLD, COMPLETE X X
8 204069 4 FRAME, SWITCH, 1 POS, SWF X X
9 202423 8 INSERT, BLANK SWITCH X X
10 202410 3 FRAME, SWITCHES, 3 POS X X
11 207446 1 SWITCH, ELEC. MIRRORS X X ITEM ADDED.
12 207439 1 SWITCH, F/BEACON LIGHT, COMPLETE X X
TO VIN. 2195
A
3
6
19
20 9
15
13 14
12
11 18
10 17
16
12
11
10
8 To Washer Bottle
P008488 A
TO VIN. 2195
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 260500 1 KIT, WIPER SYSTEM X X
2 206331 1 BLADE, WIPER, 600MM X X
3 NSI 1 NUT X X
4 NSI 1 SCREW X X
5 NSI 1 RETAINER X X
6 206195 1 NOZZLE, 3 WAY, WASHER SYSTEM X X
7 207195 1 PIPE, WINDOW WASHER KIT X X
8 210529 1 VALVE, NON RETURN X X
9 206329 1 MOTOR, WIPER, 24V, 75DEG X X
10 NSI 2 NUT X X
11 NSI 2 WASHER, FLAT X X
12 NSI 2 CAP, SEALING X X
13 NSI 1 NUT X X
14 NSI 1 WASHER X X
15 NSI 1 WASHER, RUBBER X X
16 NSI 1 NUT X X
17 NSI 1 WASHER X X
18 NSI 1 WASHER, RUBBER X X
19 206330 1 ARM, WIPER, 750MM, PANTOGRAPH X X
20 206198 3 CLIPS, LARGE, WASHER SYSTEM X X
263441
16
10
11
18
15
11
17
11
15
19
13
9 12
11
10
15 3
11
12 2
14
8
P011035
20
TD0001919
6-16
ELECTRICAL OPTIONS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 176111 2 BRACKET, ANTENNA, 2WAY RADIO X X
2 207638 2 HARNESS, WORK LIGHTS X X
3 207030 2 LIGHT, WORK LIGHT, 2WAY DEUTSCH X X
8 200448 1 HORN X X
9 176569 1 MTG, HOOTER, FRONT X X
10 100731 2 SCREW X X
11 100548 8 WASHER, HARDENED X X
12 100370 2 WASHER, HARDENED X X
13 100364 1 SCREW, HEXHD X X
14 100314 1 NUT,NYLOC X X
15 100312 3 NUT,NYLOC X X
16 207033 1 LIGHT, REVERSE FLOODLIGHT X X
17 207964 1 BKT, MOUNT, LIGHT, REVERSE X X
18 100082 1 SCREW X X
19 207831 2 COVER, HEAD LIGHTS, GRILL X X
20 207427 1 SWITCH, WORKLIGHT X X
6-17
ELECTRICAL FRONT CHASSIS KIT
11
3 10
31
TD0000026
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 218972 1 HARNESS, FUEL SENDER PIGTAIL X X FROM VIN. 1524 (SB 2004/1030)
9 218535 1 HARNESS, ARTIC X X
10 218533 1 HARNESS,POWER X X
11 218531 1 HARNESS,ENGINE X X
31 206337 1 HARNESS, ZF TRANSM, ARTIC X X
57
61
66
17
48
52
50 29 36
12
DETAIL D
15
11
DETAIL A
DETAIL B
21
54
46 DETAIL G
4 DETAIL A
42
DETAIL D
DETAIL C
DETAIL E
DETAIL F
CONTINUED 16
28
67
61 74
69 20
74 DETAIL C
63
47
DETAIL G
7 30
DETAIL B
DETAIL E
TD0000027
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910210 1 GROMMET STRIP X X
4 218909 1 LIGHT,INDICATOR, HELLA,SIDE-IND X X
5 218909 1 LIGHT,INDICATOR, HELLA,SIDE-IND X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
7 217899 1 SWITCH, LOW LEVEL COOLANT X X FROM VIN. 2730 WAS 218693 (SB 2005/1066)
11 218531 1 HARNESS,ENGINE X X FROM VIN. 1524 WAS 208949 (SB 2004/1030)
12 218283 2 COVER, DUST, HEADLAMP X X
15 218241 1 HEADLAMP, COMBO, RHS, HELLA X X
16 218240 1 HEADLAMP, COMBO, LHS, HELLA X X
17 218074 2 GROMMET X X
20 208080 2 SOLENOID, CONT.DUTY UL-MARINE X X FROM VIN. 1723 WAS QTY 1. (SB 2004/1048)
21 207832 2 COVER, HEAD LIGHTS, FRAME X X
28 207020 1 WASHER BOTTLE/PUMP X X
29 206945 65 MOUNTING, RUBBER, SQUIGLY X X
30 206703 1 CONNECTOR X X
36 200653 79 CABLE TIE X X
42 176428 1 BKT, ELEC, F/CHASSIS X X
46 176249 1 PLT, MTG, ELECTRICAL, HARNESS X X
47 176084 1 CLAMP,WASHER BOTTLE,CAB X X
48 174737 2 PLT,PIVOT RETAINER, HEADLIGHT X X
50 101997 9 CAPSCREW, SOCHD X X
52 101216 4 WASHER, SERRATED X X
54 100953 4 CAPSCREW, SOCHD X X
57 100733 1 SCREW, HEXHD X X
61 100370 6 WASHER, HARDENED X X
63 100310 6 NUT, NYLOC X X FROM VIN. 1723 WAS QTY 4. (SB 2004/1048)
66 100208 2 CAPSCREW, SOCHD X X
67 100193 4 SCREW, HEXHD X X
69 100086 2 SCREW, HEXHD X X
74 100061 12 WASHER, FLAT X X FROM VIN. 1723 WAS QTY 8. (SB 2004/1048)
10
DETAIL C
43
59
61 65
52 70
DETAIL A
36
DETAIL C 29
DETAIL D
62
59 32
8
DETAIL B
POWER HARNESS
& BATTERY CABLES
58
73
DETAIL D
68
72
23 34 71
72 74
64
24
33
74 67
63
74
37 18
25 38
23
20
45 74
27 63
24 DETAIL B
26 62
49
51
53
35
DETAIL A
TD0000028
6-22
POWER HARNESS, BATTERY CABLES & MISC. ITEMS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
6 218777 1 CABLE, EARTH X X
8 218558 1 SWITCH, ISOLATOR, DOUBLE POLE X X FROM VIN. 1524 WAS 205174 (SB 2004/1030)
10 218533 1 HARNESS, POWER X X FROM VIN. 1524 WAS 207060 (SB 2004/1030)
18 217452 1 HARNESS,IGN SOL X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
20 208080 2 SOLENOID, CONT.DUTY UL-MARINE X X
23 207068 1 CABLE, BATTERY X X
24 207066 1 CABLE, BATTERY X X
25 207064 1 CABLE, BATTERY X X
26 207062 1 CABLE, BATTERY X X
27 207039 1 CABLE, BATTERY X X
29 206945 65 MOUNTING, RUBBER, SQUIGLY X X
32 206291 1 GROMMET X X
33 205259 1 CIRCUIT BREAKER X X
34 203830 2 CIRCUIT BREAKER X X
35 200865 2 BATTERY X X
36 200653 79 CABLE TIE X X
37 200204 4 TERMINAL, NUT X X
38 186845 1 HOUSING, CB'S & SOLENOIDS X X WAS 186054.
43 176399 2 PLT, BATT CABLE MTG X X
45 176324 1 CLAMP, BATT, SHORT X X
49 170111 1 CLAMP, HOLDOWN X X
51 101309 4 WASHER, FENDER X X
52 101216 4 WASHER, SERRATED X X
53 101211 4 JBOLT X X
58 100731 5 SCREW X X
59 100548 8 WASHER, HARDENED X X
61 100370 6 WASHER, HARDENED X X
62 100312 6 NUT, NYLOC X X
63 100310 6 NUT, NYLOC X X
64 100309 4 NUT, NYLOC X X
65 100238 4 SCREW, HEXHD X X
67 100193 4 SCREW, HEXHD X X
68 100189 4 SCREW, HEXHD X X
70 100085 3 SCREW X X
71 100080 2 BOLT X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
72 100063 13 WASHER, HARDENED X X
73 100062 3 WASHER, FLAT X X
74 100061 12 WASHER, FLAT X X
6-23
TRANSMISSION, ARTIC & FUEL SENDER HARNESSES
58
73
70
41 9 61
50
72 52
DETAIL B
40
DETAIL C
19
39
2
DETAIL C
3
29
55
56
9
DETAIL A 9
22
60
31
14
DETAIL B
36 13
DETAIL A
44
TRANSMISSION, ARTIC
& FUEL SENDER HARNESSES
TD0000029
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 220396 1 GASKET, FUEL SENDER X X
3 218972 1 HARNESS, FUEL SENDER PIGTAIL X X FROM VIN. 1524 ITEM ADDED. (SB 2004/1030)
9 218535 1 HARNESS,ARTIC,D#,SMALL,OCT03 X X FROM VIN. 1524 WAS 208950 (SB 2004/1030)
13 218282 1 SWITCH,PRESSURE,5BAR,S/POINT X X FROM VIN. 1524 WAS 208886 (SB 2004/1030)
14 218281 1 SWITCH,PRESSURE,123BAR S/POINT X X FROM VIN. 1524 WAS 208887 (SB 2004/1030)
19 208263 1 SENDER,TUBULAR 913 LONG,FUEL X X
22 207390 1 SENDER, TEMP, 120DEG, M14X1.5 X X
29 206945 65 MOUNTING,RUBBER,SQUIGLY D# X X
31 206337 1 HARNESS,ZF TRANSM,ARTIC,D# X X
36 200653 79 CABLE TIE, 365 X 7.8MM X X
39 178171 1 FUEL SENDER TUBE SPACER X X
40 178170 2 FUEL SENDER COVER SPACER X X
41 176737 1 COVER,FUEL SENDER UNIT,B20D X X
44 176398 2 PLT,HARNESS MTG,ZF6HP592,B30D X X
50 101997 9 CAPSCREW,SOCHD 12.9,M5X30 X X
52 101216 4 WASHER, SERRATED, M10 X X
55 100879 1 SCREW,SLT CHEESEHD,4.6 ZN X X
56 100812 1 WASHER, M5X10X1 X X
58 100731 5 SCREW,M 8X 25 X X
60 100530 1 WASHER,COPPER,14MM X X
61 100370 6 WASHER,HARDENED,11X20X2.5 SZ X X
70 100085 3 SCREW, M10X20 X X
72 100063 13 WASHER,HARDENED,M 5 X X
73 100062 3 WASHER,FLAT,8.4X17X1.6 X X
22
30
11
13
8 22
39
38
14
2
40 12 33
44 2
REVERSE LIGHTS & BRACKET 10 32
16
BIN UP SENSOR
38
34
47
18 42
19
42
23 45
6 1
3
15 20
CAN TERMINATOR & BLANKING CONNECTORS
17
7
7
28
26
31
5 35
27 37
37 24
43 21
9 24
46 NUMBER PLATE LIGHT
49
29
25
4
41
36
E13813522 E
BACK-UP ALARM & BIN-UP SWITCH 44
48
TD0001920
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 223244 2 O-RING, 17 X 2 X X
3 218735 1 CONNECTOR,12WAY,DEUTSCH,M,BLNK X X
4 218557 1 SWITCH,BIN UP/DOWN,OMRON X X FROM VIN. 1524 WAS 206078 (SB 2004/1030)
5 218537 1 HARNESS,REAR,D#,B20D,OCT03 X X FROM VIN. 1524 WAS 208952 (SB 2004/1030)
6 218457 1 CONNECTOR,8WAY,DEUTSCH,M,BLNK> X X
7 217706 2 CONNECTOR,4 WAY DEUTSCH,M,BLNK X X
8 208905 2 LAMP, REVERSE, 24V, COMPLETE X X
9 207975 1 ALARM,BACK UP-PRECO 112DB X X
10 207445 1 E-CLIP, DIN6799 Z X X
11 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
12 207289 1 O-RING, ODIAM=10, IDIAM=6MM X X
13 207281 1 SHAFT, POSITION SENSOR ARM X X
14 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
15 207028 1 RESISTOR, 120OHM, 0.5W, POTTED X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY, X X
17 206945 10 MOUNTING,RUBBER,SQUIGLY D# X X
18 204309 2 LAMP,AMBER,LED,INDICATOR,REAR X X
19 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X X
20 203215 2 GROMMET,15,5X25X10 X X
21 202936 1 BULB,24V,5W,FESTOON,36MM LONG X X
22 200779 2 TIE ROD END,6MM X X
23 200653 26 CABLE TIE, 365 X 7.8MM X X
24 200370 1 LIGHT,NUMBER PLATE,SABS-E MARK X X
25 190685 1 ISOLATOR, VIBRATION, RUBBER X X
26 186607 1 PLT,R/CHASSIS,ELEC MTG,B20D,M X X FROM VIN. 1524 WAS 174771 (SB 2004/1030)
27 186606 1 PLT,R/CHASSIS,ELEC MTG,B20D,F X X FROM VIN. 1524 WAS 174771 (SB 2004/1030)
28 186222 1 PLT,BIN SWITCH MTG,D#,ST,REAR> X X
29 186219 1 BKT,BIN TIP SWITCH,SMALL X X FROM VIN. 1524 WAS 178735 (SB 2004/1030)
30 176779 1 MTG. PLT,REV LIGHT,B20D X X
31 176415 4 PLT,TWO HOLE WASHER,B30D X X
32 176109 1 PLATE,ROT SENSOR MTG,B30D X X
33 176107 1 PLATE,ROT SENSOR COVER,B30D X X
34 100949 2 SCREW: M5X60 X X
35 100929 2 SCREW,SLT.CHEESEHD BRASS X X
36 100868 2 WASHER,10X20X6,PROFILED,YZ X X
37 100838 4 WASHER,FLAT,4.3X9X0.8,SSDIN125 X X
38 100812 4 WASHER, M5X10X1 X X
39 100811 2 NUT,NYLOC S/STEEL: M5 X X
40 100733 2 SCREW, HEXHD 10.9 M10X 25 X X
41 100574 2 SCREW,HEXHD 8.8 DIN933 YZ X X
42 100548 6 WASHER,HARDENED,834X17X1.6 SZ X X
43 100403 2 NUT,NYLOC M4 X X
44 100370 4 WASHER,HARDENED,11X20X2.5 SZ X X
45 100312 3 NUT,NYLOC,M8 X X
46 100309 2 NUT,NYLOC, M5 X X
47 100198 3 SCREW, HEXHD 8.8 DIN933 YZ X X
48 100094 2 BOLT,HEXHD 8.8,M10X120 X X
49 100063 2 WASHER,HARDENED,M 5 X X
1 4 4
11
5,6
12
13
11
7,8 12
13
9,10
P008253A
6-28
LIGHT BREAKDOWNS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207030 2 LIGHT, Work Light, 2-WAY DEUTSCH X X
2 207033 1 LIGHT, Reverse Floodlight X X
3 202933 6 BULB, 24V 70W H3 PK22S (PIGTAIL) X X
4 206703 4 CONNECTOR, 2-Way DEUTSCH, Male X X
5 206340 1 HEADLAMP, Combo, LHS, MKI X X
6 206341 1 HEADLAMP, Combo, RHS, MKI X X
7 218240 1 HEADLAMP, Combo, LHS, HELLA, MKII X X
8 218241 1 HEADLAMP, Combo, RHS, HELLA, MKII X X
9 226126 1 LENS, Headlamp, Combo, LHS, HELLA X X
10 226127 1 LENS, Headlamp, Combo, RHS, HELLA X X
11 202934 2 BULB, 24V 75/70W H4 P43T HDLT X X
12 200200 2 BULB, 24V. 2W X X
13 204710 2 BULB, Heavy Duty 24V/22W/BA15S X X
6-29
ELEC. CONNECTORS - CAB HARNESS
1 2 3
4 5 6
7 8
9
10 11 12
13 14 15
TD 0000954
6-30
ELEC. CONNECTORS - CAB HARNESS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206719 1 HD DEUTSCH, 9 WAY, RECEPTACLE, PINS X X X1A
2 206716 1 HD DEUTSCH, 23 WAY, RECEPTACLE, PINS X X X2A
3 206717 1 HD DEUTSCH, 31 WAY, RECEPTACLE, PINS X X X3A
4 206714 1 HD DEUTSCH, 21 WAY, RECEPTACLE, PINS X X X4A
HD DEUTSCH, 31 WAY, RECEPTACLE, X7A
5 207473 1 SOCKET
X X
6 207483 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X5
7 207481 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X6A
8 207482 1 DELPHI PACKARD, 30 WAY, PLUG, SOCKET X X X6B
9 207502 4 AMP, 21 WAY, PLUG, SOCKETS X X X8, X12, X13, X14
10 207501 2 AMP, 18 WAY, PLUG, SOCKETS X X X9, X15
11 207500 2 AMP, 15 WAY, PLUG, SOCKETS X X X10, X16
12 207499 1 AMP, 12 WAY, PLUG, SOCKETS X X X11
13 207479 1 DELPHI PACKARD, 10 WAY, PLUG, SOCKET X X X37
X17, X19, X32, X33, X34, X79, X115,
14 206707 10 DT DEUTSCH, 4 WAY, PLUG, SOCKETS X X
X116, X117, X229
15 206706 3 DT DEUTSCH, 4 WAY, RECEPTACLE, PINS X X X18, X23, X25,
6-31
ELEC. CONNECTORS -CAB HARNESS
16 17 18
19 20 21
22 23 24
25 27 28
29 30 31
TD 0000955
6-32
ELEC. CONNECTORS - CAB HARNESS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
16 207478 1 DELPHI PACKARD, 6 WAY, PLUG, SOCK. X X X38
17 206690 4 DT DEUTSCH, 3 WAY, PLUG, SOCKETS X X X60, X61, X74, X322
18 207503 1 HD 10 DEUTSCH, 9 WAY, PLUG, SOCKETS X X X62
19 206709 7 DT DEUTSCH, 6 WAY, PLUG, SOCKETS X X X20A, X21, X54, X64, X67, X68, X334
20 207274 2 DT DEUTSCH, 12 WAY, PLUG, SOCKETS X X X31, X59
X36, X51, X52, X56, X65, X66, X69,
21 206704 16 DT DEUTSCH, 2 WAY, PLUG, SOCKETS X X X70A, X71A, X72, X73, X75, X78, X113,
X114, X118
22 207498 1 AMP, 9 WAY, RECEPTACLE, PINS X X X28
23 206729 1 DELPHI PACKARD, 6 WAY, PLUG, SOCK. X X X27
24 206724 1 BOSCH, 8 WAY, PLUG, SOCKETS X X X29
25 206722 1 BOSCH, 4 WAY, PLUG, SOCKETS X X X30
27 207829 1 HELLERMAN TYTON, BOOTLACE TERM. X X X63A
28 207828 2 EYE TERMINAL, 21MM X X X35, X63B
29 206708 2 DT DEUTSCH, 6 WAY, RECEPTACLE, PINS X X X22, X24
30 206712 1 DT DEUTSCH, 8 WAY, PLUG, SOCKETS X X X39A
31 201529 7 90 DEG DIN,3 WAY, FLUSH, SOCKETS X X X41, X42, X43, X44, X47, X49, X50
6-33
ELEC. CONNECTORS - CAB HARNESS
32 33 34
35 36 37
38 39 40
41 42 43
46
44 45
TD 0000957
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
32 207504 2 SMALL 90 DEG DIN, 3 WAY, FLUSH, SOCK. X X X46, X48,
33 206778 4 BOSCH, 1 WAY, PLUG, SOCKETS X X X76A, X76B, X77A, X77B
X80, X82, X84, X86, X88, X90, X92, X94,
34 206730 15 SWF, 8 WAY, PLUG, SOCKETS X X
X96, X98, X100, X102, X104, X106, X108
X81, X83, X85, X87, X89, X91, X93, X95,
35 206731 15 SWF, 2 WAY, PLUG, SOCKETS X X
X97, X99, X101, X103, X105, X107, X109
36 208041 2 GROTE & HARTMANN, 1 WAY, PUSH-ON X X X53A, X53B
37 207797 6 MTA, 4 WAY RELAY BOX X X X137, X140, X141, X142, X143, X144
38 207798 2 MTA, 16 WAY UNIVAL HOLDER X X X138, X139
X45A, X119, X121, X123, X125, X127,
39 218950 9 GROTE & HARTMANN, 4MM LUG X X
X129, X133B, X135
40 218955 1 GROTE & HARTMANN, 6MM LUG X X X45B
41 206735 1 UTILUX, 2 WAY, PLUG, SOCKETS X X X57
42 218964 2 GROTE & HARTMANN, 10MM LUG X X X110, X111
43 218963 1 GROTE & HARTMANN, 10MM LUG X X X112
44 218954 2 GROTE & HARTMANN, 5MM LUG X X X120A, X124A
X120B, X122, X124B, X126A, X126B,
X128A, X128B, X130A, X130B, X131,
45 218951 16 GROTE & HARTMANN, 4MM LUG X X
X132A, X132B, X133A, X134A, X134B,
X136
46 218779 1 HD DEUTSCH, 21 WAY, PLUG, SOCKETS X X X58
1 2 3
3
1 2
4
4 5 6
5 9
7 8
7 8 9
10 11
12 13
10 12
11
15 14
14 16
13 15
P008302
P009531 B
6-36
ELEC. CONNECTORS - ARTIC HARNESS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206707 1 PLUG, SOCKETS X X X156A
2 206704 2 PLUG, SOCKETS X X X230A, X355B
3 218308 2 CONNECTOR X X X149, X150
4 208580 2 CONNECTOR X X X151, X152
5 218950 1 LUG X X X153A
7 218952 1 LUG X X X154A
8 218955 2 LUG X X X154B, X153B
9 218963 1 LUG X X X155
10 218903 1 PLUG, SOCKETS X X X2B
11 218779 1 PLUG, SOCKETS X X X4B
12 206712 1 PLUG, SOCKETS X X X146A
13 206711 1 RECEPTACLE, PINS X X X146B
14 206706 1 RECEPTACLE, PINS X X X156B
15 206717 1 RECEPTACLE, PINS X X X157A
16 206703 1 RECEPTACLE, PINS X X X230B
6-37
ELEC. CONNECTORS - REAR HARNESS
1 3
2
4
5 6
7
9
10
11
P009532 A
6-38
ELEC. CONNECTORS - REAR HARNESS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207524 1 PLUG, PINS X X X169
2 208041 2 BARE PUSH ON TERMINAL X X X232A, X232B
3 207274 1 PLUG, SOCKETS X X X161
4 206712 1 PLUG, SOCKETS X X X159A
5 206690 3 PLUG, SOCKETS X X X160, X166, X171
6 206707 3 PLUG, SOCKETS X X X162, X163, X164
7 206704 4 PLUG, SOCKETS X X X165, X167, X168, X172
8 202557 1 PLUG, SOCKETS X X X147
9 218950 2 LUG X X X170A, X170B
10 218780 1 PLUG, SOCKETS X X X157B
11 206711 1 RECEPTACLE, PINS X X X159B
1 2
4 5 6
7 8 9
12
10 11
13
P009533 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 202557 1 PLUG, SOCKETS X X X173
2 207475 1 PLUG, SOCKETS X X X174
3 218952 1 LUG X X X175
4 218963 3 LUG X X X176, X177, X327
5 218961 1 LUG X X X178
6 218951 1 LUG X X X179
7 218957 2 LUG X X X180, X181
8 218950 2 LUG X X X182, X183
9 218959 2 LUG X X X185A, X186A
10 218958 2 LUG X X X185B, X186B
11 218962 2 LUG X X X328A, X328B
12 218902 1 PLUG, SOCKETS X X X1B
13 206704 1 PLUG, SOCKETS X X X326
4
1 2 3
8
5 6 7
9 11 12
10
13 14 15
16
19
17 18
22
20 21
P009534 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206690 1 PLUG, SOCKETS X X X190
2 206735 1 PLUG, SOCKETS X X X191
3 206704 4 PLUG, SOCKETS X X X193A, X231, X381A, X382A
4 202916 1 PLUG, SOCKETS X X X195
5 201529 1 FLUSH, SOCKETS X X X196
6 207477 1 PLUG, SOCKETS X X X200
7 206778 5 PLUG, SOCKETS X X X203, X210A, X210B, X212A, X212B
8 218464 1 PLUG, SOCKETS X X X192
9 218953 1 LUG X X X194A
10 218955 2 LUG X X X194B, X201
11 218737 1 SOCKET, AMP X X X197
12 218963 2 LUG X X X198, X199
13 218965 1 LUG X X X202
14 218964 1 LUG X X X204
15 218950 4 LUG X X X206, X211A, X211B, X321
16 218958 2 LUG X X X222, X223
17 218952 2 LUG X X X224, X225
18 218962 1 LUG X X X384
19 218780 1 PLUG, SOCKETS X X X3B
20 206703 4 RECEPTACLE, PINS X X X193B, X355A, X381B, X382B
21 206709 1 PLUG, SOCKETS X X X380A
22 206708 1 RECEPTACLE, PINS X X X380B
1 2
P009535 A
6-44
ELEC. CONNECTORS - ENGINE HARNESS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208041 4 PUSH ON TERMINAL X X X207A, X207B, X214A, X214B
2 206777 2 PLUG, SOCKETS X X X209, X213
P008342
7-2
CAB ASSEMBLY
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263111 1 KIT, CAB, COMPLETE, OBW X X
7-3
CAB SHELL AND RELATED ITEMS
17 10
18
11
19
18
12 19 10
9
18
20 11
25 15
20 9
7 26 16
9 14
20
18 17
13
24 20 9
9 24
7
20
20 9
10
7 11
11 28
10
27 9
24
10 5
24
3 24
11 2
21
TD 0001260
7-4
CAB SHELL AND RELATED ITEMS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 207871 1 ROOF, CAB, YELLOW X X
3 207799 1 SEAL, BONNET, CAB INTERFACE X X
5 101307 4 WASHER, FLAT X X
7 203264 6 GROMMET, BLANK X X
9 207881 9 GASKET, GRAB HANDLE X X
10 100090 22 SCREW, HEX HEAD X X
11 100370 19 WASHER, HARDENED X X
12 173443 1 GUARD, WINDOW, REAR X X
13 173458 1 PLT, MTG, LHS, GUARD, WINDOW X X
14 174676 1 PLT, MTG, RHS, GUARD, WINDOW X X
15 181880 1 HANDLE, CAB, LHS, TOP, REAR X X
16 173444 1 HANDRAIL, CAB, RHS, REAR X X
17 100210 4 SCREW, HEX HEAD X X
18 100424 8 WASHER, HARDENED X X
19 100316 4 NUT, NYLOC X X
20 176312 8 SHIM, GRAB HANDLE BRACKET X X
21 100086 1 SCREW, HEX HEAD X X
24 206587 23 HEXSERT X X
25 100677 2 BOLT, EYE X X WAS 100121.
26 140742 2 O-RING X X
27 208104 AR GASKET X X
28 176756 1 PLT, BLANK, CAB, HANDLE, MTG X X
7-5
CAB WINDOWS
2
8
10
7
3
4
9
6
P008392 A
7-6
CAB WINDOWS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218342 1 WINDOW, RHS, SLIDING X X WAS 206422
2 207874 1 SEAL, WINDOW, RHS, SLIDING X X
3 206418 1 WINDOW, CURVED X X
4 207873 1 SEAL, WINDOW, CURVED X X
5 217555 1 WINDOW, LHS, FRONT X X WAS 206420
6 216107 1 SEAL, WINDOW, LHS, FRONT X X WAS 207876
7 217151 1 WINDOW, REAR X X WAS 206421. (SB 2004/1037)
8 207875 1 SEAL, WINDOW, REAR X X
9 208103 A/R GASKET X X
10 221629 1 CATCH,CAB SLIDING WINDOW D# X X
7-7
CAB DOOR ASSEMBLY
19
6 1
2
20 4
3
15 25
16
10
11
24
9
12
23
7
13 22
14
17
21
18
P008083 A
7-8
CAB DOOR ASSEMBLY
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206414 1 DOOR, MAIN, YELLOW X X Includes Item 2, Seal
2 217590 1 SEAL, DOOR, MAIN X X WAS 206416.
3 207877 1 SEAL, WINDOW, DOOR, SLIDING X X
4 206419 1 WINDOW, DOOR, SLIDING X X
5 100837 18 CAPSCREW, CSK, SOCHD X X
6 206415 3 HINGE, EXTERIOR X X
7 206451 2 BKT, STRAP, DOOR X X
8 206453 1 RUBBER, STRAP, DOOR X X
9 100832 4 CAPSCREW, CSK, SOCHD X X
10 100835 2 CAPSCREW, BUT, SOCHD X X
11 100615 2 WASHER, FLAT X X
12 206439 1 HANDLE, CAB INTERIOR X X
13 100833 2 CAPSCREW, CSK, SOCHD X X
14 161086 1 SPACER, BLOCK, DOOR STRAP X X
15 100830 6 SCREW, PANHD, SELFTAP X X
16 100838 6 WASHER, FLAT X X
17 206461 1 PANEL, INTERIOR, MAIN DOOR X X
18 206465 1 STRUT, CAB X X
19 176431 1 SHIM, EXTERIOR HINGE X X
20 208103 AR GASKET X X
21 176423 1 SPACER X X
22 207266 6 HEXSERT X X
23 206585 2 HEXSERT X X
24 221666 1 CATCH, RH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
24 221627 1 CATCH, RH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
25 221667 1 CATCH, LH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
25 221628 1 CATCH, LH, DOOR SLIDING WINDOW X X FOR MACH. BUILD BEFORE OCT.2001
7-9
DOOR LATCH
15
13
11
12
4
10
16
12
14
8
E9836301 SH2 F
9
TD 0001631
7-10
DOOR LATCH
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218331 1 BOOT, RUBBER, DOOR HANDLE X X ITEM ADDED.
2 207647 1 KNOB, BIN TIP X X
3 207375 1 BOLT, STRIKER,TRIMARK X X
4 207366 1 LATCH, LH, TRI/MARK X X
5 207230 1 TRI/MARK, LH HOUSING X X
6 201509 1 TRI/MARK, GASKET X X
7 201508 2 MTG BKT, TRI/MARK X X
8 200779 2 TIE ROD END X X
9 176306 1 WASHER, CAB X X
10 100850 1 STUD, M/S, FULL THREAD X X
11 100310 2 NUT, NYLOC X X
12 100281 2 NUT, HEXAGON X X
13 100189 4 SCREW, HEXHD X X
14 100081 4 SCREW, HEXHD X X
15 100063 4 WASHER, HARDENED X X
16 100061 4 WASHER, FLAT X X
7-11
DOOR, HVAC SYSTEM
1 11
4
12
8
2 9
3
7
6 7
15
14
10
13
P008393
7-12
DOOR, HVAC SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206412 1 DOOR, HAVC, RHS X X Incudes Items 11 and 12
2 100092 2 BOLT, HEXHD X X
3 100370 2 WASHER, HARDENED X X
4 100837 18 CAPSCREW, CSK, SOCHD X X
5 206415 3 HINGE, EXTERIOR X X
6 100312 1 NUT, NYLOC X X
7 100062 1 WASHER, FLAT X X
8 206491 1 STRUT, CAB X X
9 100731 3 SCREW, HEXHD X X
10 181684 1 MTG, HVAC, HATCH DOOR, STRUT X X
11 217588 1 SEAL, DOOR, HVAC, RHS X X WAS 207878.
12 207868 1 GASKET, HVAC FRESH AIR X X
13 206437 3 HEXSERT X X
14 206587 2 HEXSERT X X
15 140029 2 O RING X X
7-13
CAB MOUNTINGS
80
70
67
CAB
70
33
MOUNTINGS ATTACHED TO
TOP OF FRONT CHASSIS
70
70 69
69
P011117
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
33 206293 4 MTG,RUBBER,CAB X X
67 100734 8 BOLT,HEXHD X X
69 100654 16 NUT,STOVER X X
70 100536 32 WASHER,HARDENED X X
80 100128 8 SCREW,HEXHD X X
7-15
REAR VIEW MIRROR BRACKETS
15
6
9
17
16
21
18
22
8 22
7
3
1 22
21
22 21
22
8 14
2
11
13
10 14
5 12
19
22
5
21
22
14
20
2
22
14
20 P010320
19
E9836301 SH5 C
90
79
41
59
14
1
14
91
59
79
40
45 41
79
79 51 90
91 52
58 38
34
42
58
81
79
82
91
79
68
40 44
39
80
49
50
43
45 90
79 61
19
48 79
75 91 79
65 58
34 82
58
81
E9836301 SH5 F
6 4
9
12
7
8
10
5
7
260767
7-20
REAR VIEW MIRROR ELECTRICAL KIT
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 260767 1 KIT, MIRRORS, ELECT ADJ X X
2 206945 2 MOUNTING, RUBBER X X
3 191035 1 SWITCH, ELEC MIRRORS, BRITAX X X WAS 207031
4 207057 1 LENS, MIRROR DEFROST X X
5 207402 1 MIRROR, ELEC, RHS X X
6 207401 1 MIRROR, ELEC, LHS X X
7 207403 2 MIRROR, MANUAL X X
8 207453 1 CONDUIT X X
9 207454 1 CONDUIT X X
10 207662 2 CONDUIT X X
11 204946 1 SWITCH, 2 POS, NU LOOK, SWF X X
12 207446 1 SWITCH, MIRROR DEFROST X X
7-21
CAB INTERIOR COMPONENTS
20
4 4
2
3 3
21
9
19 5
4
3
6
8
9
15
22
7
16
4
11 18
12
13
3 12
12
25 17
14
26
23
24
10
P008389
7-22
CAB INTERIOR COMPONENTS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 201990 2 PLATE, COVER, RADIO X X
2 207879 1 STRAP, COAT, CAB X X
3 100830 9 SCREW, PANHD, SELFTAP X X
4 100838 9 WASHER, FLAT X X
5 206445 1 HAMMER/ HOLDER, EMERG EXIT X X
6 220397 1 HOOK, CLOTHES X X
7 206439 3 HANDLE, CAB INTERIOR X X
8 100835 9 CAPSCREW, BUT, SOCHD X X
9 100615 9 WASHER, FLAT X X
10 181860 1 ARM, WHEEL SPANNER X X
11 100799 2 BOLT, WING X X
12 100062 6 WASHER, FLAT X X
13 171508 2 CLAMP, WHEEL SPANNER X X
14 206454 2 ASHTRAY X X
15 207968 2 COVER, SPEAKER X X
16 176340 1 BRACKET, FIRE EXTINGUISHER, CAB X X
17 100312 2 NUT, NYLOC X X
18 100731 2 SCREW, HEX HEAD X X
19 206449 1 SUN VISOR X X
20 NSI 1 BRACKET X X
21 NSI 2 SCREW X X
22 206585 6 HEXSERT X X
23 206437 2 HEXSERT X X
24 181861 1 SOCKET, WHEEL SPANNER X X
25 100677 2 BOLT, EYE X X
26 100676 2 BOLT, EYE X X
7-23
CAB INTERIOR HATCHES AND LIDS
1
3
5
6
29 7
13
28 3
12
10
28 10
8
3 9
31
2
32
24
13
3 2
3
25 12
27
21
4
3
23
28
P008376 B
7-24
CAB INTERIOR HATCHES AND LIDS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206464 1 PANEL, LEVER, ZF X X
2 100834 7 CAPSCREW, BUT X X
3 100615 17 WASHER, FLAT X X
4 100835 15 CAPSCREW, BUT X X
5 207985 1 LID, COOLER BOX, CAB X X
6 207866 1 GASKET, COOLER BOX X X
7 206441 2 HINGE, INTERIOR X X
8 206442 2 LATCH, COOLER BOX X X
9 206444 2 RUBBER, LATCH, COOLER BOX X X
10 100842 6 POP RIVET X X
11 206413 2 HINGE, INTERIOR X X
12 100832 12 CAPSCREW, SOC HEAD X X
13 100836 4 CAPSCREW, BUT X X
16 206450 1 LID, TOOLBOX, CAB X X
17 100309 4 NUT, NYLOC X X
18 100063 4 WASHER, FLAT X X
19 207880 1 STRAPS, COOLER, CAB X X
20 100840 4 POP RIVET X X
21 207872 1 HATCH, ELECTRICAL X X
22 207917 1 PAD, HATCH, ELECTRICAL X X
23 207864 1 GASKET, ELECTRICAL HATCH X X
24 206462 1 PANEL, INSTRUMENT FACE X X
25 207869 2 HINGE, INSTRUMENT FACE X X
26 100830 2 SCREW, PAN HEAD, SELFTAP X X
27 176432 2 PLT, CAPTIVE, INTER HINGE X X
28 206585 9 HEXSERT X X
29 207266 8 HEXSERT X X
30 208104 AR GASKET X X
31 208085 1 BLANK, MIRROR SWITCH X X
32 100872 1 SCREW, PANHD SELFTAP X X
7-25
CAB INTERIOR TRIM
2
1
11
7
8
9
6
10
P008390 A
7-26
CAB INTERIOR TRIM
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207919 1 COVER, A PILLAR, RHS X X
2 207921 1 COVER, B PILLAR, RHS X X
3 207918 1 COVER, A PILLAR, LHS X X
4 207920 1 COVER, B PILLAR, LHS X X
5 206458 1 MAT, FLOOR, CAB X X
6 206446 1 MAT, TOOLBOX, CAB X X
7 206447 1 PLATE, STEP, CAB X X
8 100833 3 CAPSCREW X X
9 100832 2 CAPSCREW X X
10 207266 5 HEXSERT X X
11 208614 AR 3M DUAL LOCK X X
7-27
ROOF INTERIOR LINERS AND HATCH
32 8
9 4
32
6
9 8 5
3 5 9
7
3
2
6
5
1
3
20
27 2
28
29 27
28
8
8 25
21
30
22
24
23 32
26
19
16
18
18 17 10
17
13
31
16 11
6
6
14 15 5
12
6
5 P008391
7-28
ROOF INTERIOR LINERS AND HATCH
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207882 1 HOODLINER, FRONT X X
2 100830 11 SCREW, PAN HEAD, SELFTAP X X
3 100838 12 WASHER, FLAT X X
4 206460 1 HOODLINER, REAR X X
5 100835 5 CAPSCREW, BUT X X
6 100615 7 WASHER, FLAT X X
7 100829 1 SCREW, PAN HEAD, SELFTAP X X
8 100310 5 NUT, NYLOC X X
9 100421 5 WASHER, FENDER X X
10 206459 1 HATCH, HOODLINER X X
11 176298 1 PLT, STRIKE PIN, ROOF LATCH X X
12 100836 4 CAPSCREW, BUT X X
13 100832 4 CAPSCREW, SOC HEAD X X
14 176311 AR SHIM, INTERIOR HINGE X X
15 206441 2 HINGE, INTERIOR X X
16 206583 6 COWLING, SPLIT X X
17 100312 2 NUT, NYLOC X X
18 100062 2 WASHER, FLAT X X
19 207495 1 STRUT, CAB X X
20 206288 1 LATCH, PUSH BUTTON X X
21 100081 4 SCREW, HEX HEAD X X
22 100061 4 WASHER, FLAT X X
23 100316 1 NUT, NYLOC X X
24 207375 1 BOLT, STRIKER, TRIMARK X X
25 207365 1 LATCH, RH X X
26 176304 1 MTG, ROOF LATCH STRIKE PIN X X
27 200779 2 TIE ROD END X X
28 100281 2 NUT, HEXAGON X X
29 100849 1 STUD, FULL THREAD X X
30 176306 2 WASHER, CAB X X
31 181679 1 MTG, ROOF HATCH, STRUT X X
32 208104 AR GASKET X X
7-29
STEERING COLUMN
33
31
6
9
32
10
8
22
21
20
17
18
19
16 15 14
2
12
3
13 5
14 15 11
4
30
27
26
28
29
28
23
24
27 25 TD0000020A
7-30
STEERING COLUMN
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218287 1 COLUMN, STEERING X X WAS 204036. (SB 2003/1096)
2 205422 1 SUPPORT X X
3 204112 1 SCREW, ADJUSTING HANDLE X X
4 204111 1 GUARD, TELESCOPIC X X
5 204110 1 BOOT, STEERING COLUMN X X
6 205429 1 SHAFT, STEERING X X
7 204115 2 SPACER, SPLINED X X
8 101364 1 NUT, HEXAGON X X
9 204600 1 STEERING WHEEL X X
10 204438 1 CAP, STEERING WHEEL X X
11 205427 1 BOLT, STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT, ADJUSTING HANDLE X X
14 100390 2 SCREW, CAP X X
15 100615 2 WASHER, FLAT X X
16 223968 2 NUT, ROUND, SPECIAL X X
17 204170 1 BASE ASSEMBLY X X Includes Items 31 to 33
18 100090 2 SCREW, HEX HEAD X X
19 101356 2 BOLT, HEX HEAD X X
20 176327 1 SPACER, STEERING COLUMN X X
21 100370 3 WASHER, FLAT X X
22 100314 3 NUT, NYLOC X X
23 205423 1 SHAFT X X
24 205424 1 NUT X X
25 205425 1 SHAFT, SPLINED X X
26 218286 1 KNUCKLE X X WAS 204114. (SB 2003/1096)
27 100198 2 SCREW, HEX HD X X
28 100283 2 NUT, HEX X X
29 207787 1 COLUMN, BASE X X
30 100085 4 SCREW, HEX HEAD X X
31 226657 1 CIRCLIP X X Comes with Item 17
32 226658 1 CIRCLIP X X Comes with Item 17
33 226659 1 BEARING X X Comes with Item 17
7-31
SEATS INSTALLATION
3
6
4
7
5
12
11
4
2 10
8
15
9
14
16
11
12
12 13 13 12
TD0000194
7-32
SEATS INSTALLATION
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290340 1 SEAT, PNEUMATIC X X
2 176308 2 MOUNTING, SEAT X X
3 100569 6 SCREW, HEX HD X X
4 100062 10 WASHER X X
5 206437 2 HEXSERT X X
6 100197 2 CAPSCREW, SOC HD X X
7 161082 1 BOSS X X
8 100312 4 NUT, NYLOC X X
9 206309 1 SEAT, TRAINER X X
10 206443 1 BACKREST, TRAINER X X
11 100731 10 SCREW, HEX HEAD X X
12 100062 12 WASHER X X
13 100312 4 NUT, NYLOC X X
14 224960 1 SEATBELT, RETRACTABLE X X
15 226550 1 SPRING, RETURN X X
16 176340 1 BRACKET, FIRE EXTINGUISHER X X
18 2,16
12 19
11
7
17
20
9,15
10
3
12
14
13
4
TD0000125
7-34
SEAT ASSEMBLY
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290340 1 SEAT ASSEMBLY, PNEUMATIC X X
2 223723 1 COVER, BACK REST X X
3 224919 1 SKIRT, SUSPENSION X X
4 224923 1 TRACK, SET X X
5 224924 1 TETHER BELT SET X X
6 224920 2 SHOCK ABSORBER X X TO VIN 1134
6 218506 2 SHOCK ABSORBER X X FROM VIN 1135 SEE SIB 2003/1063
7 224922 1 VALVE, AIR X X
8 224921 1 SPRING, AIR X X
9 224918 1 COVER, CUSHION X X
10 224927 1 KNOB, BACK ADJUSTMENT X X
11 224931 1 LUMBER, TWO WAY X X
12 224933 1 SEAT BELT SET X X
13 224934 1 LEVER, HEIGHT ADJUSTMENT X X
14 224936 1 CHASSIS X X
15 224937 1 CUSHION ASSEMBLY X X
16 224292 1 SUPPORT, LUMBAR ASSEMBLY X X ITEM ADDED.
17 224941 1 ARMREST SET ASSY X X
18 224929 1 PAD, ARM, RH X X
19 224930 1 PAD, ARM, LH X X
20 224932 2 KNOB, ARM ADJUSTMENT X X
7-35
AIR DUCTING, HVAC SYSTEM
2 34
2
4
36 37 21
36
39
38
36 2
6
6
6 7 36 4
6
36 36
36 6
36
36 36
6
36
36
36 6
1
2
4
36
6
P008369
7-36
AIR DUCTING, HVAC SYSTEM
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206499 1 HVAC UNIT X X
2 217594 7 VENT, EYEBALL X X WAS 206455
3 100938 3 SCREW, SLOTHD X X
4 217595 7 ADAPTOR, EYEBALL X X WAS 206456
6 204187 AR AIRDUCT X X
7 202346 AR AIR DUCT X X
21 206457 5 VENT, DE-MIST, SHORT X X
34 206310 4 VENT, E-MIST, LONG X X
36 200871 20 CABLE TIE X X
37 207867 1 GASKET, HVAC RECIRC X X
38 207690 1 ROSETTE, AIR OUT, COOLER BOX X X
39 100831 3 SCREW, PAN HD, SELFTAP X X
7-37
AIRCON UNIT
3
22
57 21
13 47
12 58
49
50
52-54
48
8 14
10
35
36
44 33 1 37
18
32
6 45
4
50 23
46
34
19
17
19 27
27
24
5
11
24 16
26 21
25 7
27
23 20
15
2 9
38 28
39
206499A
7-38
AIRCON UNIT
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 226049 1 CASING ASSY X X
2 226050 1 SIDE COVER ASSY X X
3 226051 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X
5 226053 1 FLAPPER, FLOOR X X
6 226054 1 FLAPPER, DEFROST / DASH X X
7 226055 1 FLAPPER, FRESH AIR X X
8 226056 1 SUPPORT, COIL X X
9 226057 1 SUPPORT, BLOCK VALVE X X
10 NSI 1 MOUNTING PLATE, RELAY BOARD X X
11 NSI 1 BRACKET MTG, FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY, 24V X X
16 NSI 1 RETAINER, AIRCON COIL X X
17 226017 1 THERMOSTAT X X
18 226016 1 MOTORIZED VALVE ASSY X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER 2" X X
23 226013 3 SNAP BUSHING 1/4" X X
24 226012 3 SHAFT ADAPTER X X
25 NSI 8 SCREW X X
26 NSI 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 207175 1 DRAIN TUBE ASSY X X
32 226010 6 CONSTANT TENSION BAND CLAMP X X
33 226006 1 HOSE, HEATER, 60MM LONG X X
34 226006 1 HOSE, HEATER, 325MM LONG X X
35 226009 2 STUD BAIL STYLE X X
36 226008 2 RETAINER X X
37 226007 2 RECEPTACLE X X
38 NSI 2 BOLT, HEXHD X X
39 220635 1 BLOCK VALVE X X
44 220765 2 O-RING X X
45 226006 1 HEATER HOSE, 220MM LONG X X
46 226005 2 NYLON SPACER X X
47 226004 1 WIRING HARNESS X X
48 226003 1 DC CONVERTOR MOD ASSY,24V/12V X X
49 226002 1 RELAY BOARD ASSY X X
50 NSI 1 CLAMP, HOSE X X
51 226001 1 RELAY 24V X X
52 NSI 4 STAND OFF, PLASTIC X X
57 226023 1 PANEL NUT X X
58 226022 1 LOCK WASHER X X
7-39
CONTROL PANAL HVAC
4
12
9 5
10
11
P008678A
7-40
CONTROL PANAL HVAC
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207176 1 PANEL, CONTROL, HVAC X X
2 226065 1 PLATE, MCC CONTROL PANEL X X
3 226068 1 OVERLAY, MCC CONTROL PANEL X X
4 226067 1 HARNESS, WIRING MCC CONTR. PANEL X X
5 220781 2 SWITCH, BLOWER X X
6 220778 3 KNOB X X
7 226066 1 HOLDER, LAMP, MCC CONTROL PANEL X X
8 207644 1 SWITCH, RECIRCULATION, COMPLETE X X
9 207653 1 SWITCH, AIRCON, COMPLETE X X
10 206730 2 CONNECTOR, 8 WAY X X
11 206731 2 CONNECTOR, 2 WAY X X
12 200215 3 BULB, WEDGE, 24V/2.1W X X
7-41
HVAC SYSTEM, FRONT CHASSIS
25
24
13
8 26
23 28
30 23
14 4
10 9 12
5 15 26 14
9 23 26
31 28 23
23 30
7
17
32 27 14 1
33 20 26
26 10 11
23
18 30 26
6 29
22 21
35 24
3 25
34
2
E9836531 D
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 207908 1 CLAMP, RUBBER,10 SIDE ENG X X
2 207855 1 ASSY, HOSE, HVAC, COND, F/WAL X X
3 207854 1 ASSY, HOSE, HVAC, COND, COMP X X
4 207853 1 ASSY, HOSE, HVAC, F/WAL,COMP X X
5 207837 1 PIPE,CONDENSOR, AIR-CON X X
6 207836 1 PIPE,CONDENSOR, AIR-CON X X
7 207794 1 CLAMP, RUBBER, 5, MTG FRAME X X
8 207213 4 MTG, RUBBER, CONDENSER, HVAC X X
9 207044 2 CLAMP, ALU, 4 BOLT X X
10 207043 2 CLAMP, ALU, 2 BOLT X X
11 207018 1 CLAMP, ALU, 4 BOLT X X
12 207017 1 CLAMP, ALU, 2 BOLT X X
13 206979 1 CONDENSER, AIR-CON X X
14 206829 6 SPACER,CLAMP,ALUM X X
15 206502 1 CLAMP, RUBBER, 6, MTG FRAME X X
17 201419 1 P CLIP X X
18 176522 1 BKT, P-CLIP, AIR-CON X X
20 176052 1 BRKT,RUBBER CLAMP MTG X X
21 175041 1 MTG ARM, HOSE RUBBER, CAB X X
22 120675 1 ADAPTOR, COMPRESSOR, HVAC X X
23 100548 22 WASHER, HARDENED X X
24 100370 12 WASHER, HARDENED X X
25 100314 8 NUT, NYLOC X X
26 100312 14 NUT, NYLOC X X
27 100310 1 NUT, NYLOC X X
28 100198 6 SCREW, HEXHD X X
29 100089 4 SCREW, HEXHD X X
30 100084 6 BOLT, HEXHD X X
31 100083 2 SCREW, HEXHD X X
32 100080 1 BOLT X X
33 100061 2 WASHER, FLAT X X
34 203975 2 PROTECTOR, HOSE STRAP ON 6 X X WAS QTY 1.
35 200653 6 CABLE TIE X X WAS QTY 3.
20
10
27
21
7
26
8 18
7
19
17
16 9
14
12
11
E9836532 SH1-2 D
TD0002367 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
7 217595 7 ADAPTOR, VENT, SWIVEL X X
8 217594 8 VENT, SWIVEL, HVAC X X
9 207178 5 ADAPTOR, FLEX X X
10 207177 1 ADAPTOR, FLEX X X
11 207175 1 ASSY, DRAIN TUBE X X
12 207175 1 ASSY, DRAIN TUBE X X
14 206945 2 MOUNTING, RUBBER, SQUIGLY X X
16 206499 1 HVAC UNIT X X
17 206457 5 VENT, DE-MIST X X
18 206310 4 VENT, DE-MIST X X
19 204187 1 AIRDUCT, FLEX X X
20 204187 1 AIRDUCT, FLEX X X
21 204187 1 AIRDUCT, FLEX X X
26 202346 1 AIRDUCT, FLEX X X
27 200871 20 CABLE TIE X X
3 6 24
25
23
22
4
5
28
30 32
35
36
13 29
37 31
30 33
37
34 1 38
E9836532 SH2-2 D
TD0002368 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910264 1 INSULATION, HOSE X X
2 241148 1 ASSY, HOSE X X
3 241147 1 ASSY, HOSE X X
4 241146 1 ASSY, HOSE X X
5 218686 1 HOSE, RADIATOR X X
6 218686 1 HOSE, RADIATOR X X
13 207117 2 P-CLIP X X
22 204043 1 RECEIVER DRIER X X
23 204042 1 SWITCH, BINARY PRESSURE X X
24 203908 4 P-CLIP X X
25 203588 4 CLAMP, HOSE X X
28 200050 2 CLAMP, HOSE X X
29 176177 1 PLATE, BULKHEAD, FIREWALL X X
30 176088 1 BKT, RECEIVER DRIER X X
31 120679 2 ADAPTOR X X
32 100198 4 SCREW, HEXHD X X
33 100193 1 CDREW, HEXHD X X
34 100080 6 BOLT X X
35 100065 4 WASHER, SPRING X X
36 100062 4 WASHER, FLAT X X
37 100061 7 WASHER, FLAT X X
28 100054 1 WASHER, SPRING X X
45 72
PARTIAL FIREWALL 84
88
85
46
44
88
CAB FRAME
(RIGHTHAND SIDE)
85
P008803
7-48
HVAC SEALING, CAB
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208044 1 SEAL,NEOPRENE,SIDE,CAB,B30D X X
2 208043 1 SEAL,NEOPRENE,FRONT,CAB,B30D X X
44 176593 1 ASSY,BAFFLE MTG,CAB,BTM,B30D X X
45 176591 1 ASSY,BAFFLE MTG,CAB,FRONT,B30D X X
46 176590 1 PLT,BAFFLE MTG,BONNET,B30D X X
72 100370 2 WASHER,HARDENED X X
84 100086 2 SCREW, HEXHD X X
85 100081 14 SCREW,HEXHD X X
88 100061 14 WASHER,FLAT X X
7-49
FRONT CHASSIS KIT
30
13 18
10
21
11
21 20 29
18
20 22 28
12
31
25
33
24
11
22
1 26
14 16 20
2
24 9
27
24
27
17
35
28
35
3 4
28 35
32 5
7 19 35
8 17
15
24 6
19
23
19
19
32
TD0000030
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 186040 1 MTG,BRACKET, HYD PLATE X X
2 186036 2 CHANNEL, STRAP SUPPORT X X
3 182371 1 CHASSIS,FRONT X X ITEM MODIFIED.
4 178747 1 MTG PLT,HOSES,F/CHASSIS X X
5 178746 1 MTG PLT,EXHAUST,F/CHASSIS X X
6 174687 1 MTG,REAR,P/SHAFT,GUARD X X
7 178889 1 MTG,FRONT,P/SHAFT,GUARD X X WAS 174686.
8 174677 1 GUARD,PROP SHAFT X X
9 174497 1 MTG,CAB,FRONT RIGHT X X
10 174496 1 MTG,CAB,FRONT LEFT X X
11 174490 2 MTG,FUEL TANK,BATT BOX X X
12 173482 1 MTG,NUMBER PLATE X X
13 172800 1 MTG,FRAME,FRONT CHASSIS X X
14 161913 8 BOS, STRAP, F/CHASSIS X X
15 100945 8 SCREW, HEXHD X X
16 100653 8 NUT, STOVER X X
17 100569 4 SCREW, HEXHD X X
18 100548 16 WASHER, HARDENED X X
19 100536 8 WASHER, HARDENED X X
20 100532 16 WASHER, HARDENED X X
21 100491 8 SCREW, HEXHD X X
22 100424 8 WASHER, HARDENED X X
23 100415 4 NUT, NYLOC X X
24 100370 32 WASHER, HARDENED X X
25 100364 2 SCREW, HEXHD X X
26 100316 4 NUT, NYLOC X X
27 100314 16 NUT, NYLOC X X
28 100312 12 NUT,NYLOC X X
29 100212 4 BOLT X X
30 100198 8 SCREW, HEXHD X X
31 100147 2 WASHER,FLAT X X
32 100146 4 SCREW, HEXHD X X
33 100091 2 SCREW, HEXHD X X
34 100090 6 SCREW, HEXHD X X
35 100062 8 WASHER, FLAT X X
16
6
14
14 10
17
15 13
13
13
10
4 13
15
10
1
8
10
12 9 13
11
7
13
15
E13813102 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263120 2 ASSY, LINK, PIVOT, F/SUSP X X
2 230241 1 CYL, SUSP. STRUT, RHS X X
3 230240 1 CYL, SUSP. STRUT, LHS X X
4 206364 1 LINK, DRAG X X
5 206071 2 SHOCK MAT X X
6 183634 2 PLT, STOP CLAMP, F/SUSP X X
7 178169 8 SHIM, AXLE SPACING, DOMEX X X
8 161016 4 BOSS X X
9 101326 4 BOLT, HEXHD X X
10 100887 20 CAPSCREW, SOCHD X X
11 100777 4 NUT, HEXAGON X X
12 100547 4 WASHER, FLAT, HARDENED X X
13 100532 32 WASHER, HARDENED X X
14 100370 16 WASHER, HARDENED X X
15 100322 16 NUT, HEX X X
16 100314 8 NUT, NYLOC X X
17 100089 8 SCREW X X
22
17
4
3
17
14
14
17
17
22
E9836103 SH1-3 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263063 1 BONNET, KIT X X
2 221760 4 CIRCLIP, EXTERNAL X X
3 208072 2 STRAP, BONNET X X
4 207606 2 GASSTRUT, BONNET X X
7 183201 2 HINGE, CHASSIS(BONNET) X X
11 161055 2 PIN, BONNET HINGE X X
14 100655 4 NUT, STOVER X X
17 100424 8 WASHER, HARDENED X X
18 100370 12 WASHER, HARDENED X X
19 100314 6 NUT, NYLOC X X
22 100119 4 BOLT, HEXHD X X
23 100090 6 SCREW, HEXHD X X
21
15
12
10
13 9
16
10
12
16
15
20
E9836103 SH2-3 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 202917 1 SPRING, COMP X X
6 183380 1 PEG, BONNET CATCH X X
8 173802 1 CUP, BONNET CATCH X X
9 173638 1 PLATE ADAPTER GUIDE X X
10 172043 2 WASHER, RUBBER X X
12 101301 2 WASHER X X
13 100731 4 SCREW X X
15 100654 2 NUT, STOVER X X
16 100548 8 WASHER, HARDENED X X
20 100312 4 NUT, NYLOC X X
21 100293 1 NUT, HEXAGON X X
12
10
12
10
12
10 7 3
10
5
11
4
10 10
12 12
2 12
1
10 9
2
12
10
1
E9836115 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910241 AR PINCHWELD X X
2 910138 AR PINCHWELD, BOOTSEAL X X
3 204708 1 PLATE, PERFERATED, GRILL X X
4 176204 2 PLT, MTG, TOP, CONDENSOR X X
5 176203 1 PLT, BAFFLE, RAD SEAL, LHS X X
6 174439 1 PLT, BAFFLE, RAD SEAL, BOTTOM X X
7 174395 1 PLT, BAFFLE, RAD SEAL, TOP X X
8 174394 1 PLT, BAFFLE, RAD SEAL, RHS X X
9 174393 1 FRAME, GRILL X X
10 100370 34 WASHER, HARDENED X X
11 100314 4 NUT, NYLOC X X
12 100089 30 SCREW, HEXHD X X
2
12
9 26
19
19
8 22
5
10
23 20
28
21
14
3
7
17
23
27
16 24
15 23 18
23 4
23 28 1
28
24 13
23
19
26
22
19
11 21 25
6
31
30
29 21
E10813117 D
TD0000040 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 217861 1 NONSLIP, MUDGUARD, RHS X X FROM VIN. 2615 WAS 206819. (SB 2005/1069)
2 217860 1 NONSLIP, MUDGUARD, LHS X X FROM VIN. 2615 WAS 206818. (SB 2005/1069)
3 207520 2 MUDFLAP, MUDGUARD STUT X X
4 206767 4 STRAP, STEP RUBBER CONNECTOR X X
5 204374 2 REFLECTOR, AMBER, BOLT ON X X
6 186807 2 PLT, SPACER, MUDGUARD X X REDESIGNED.
7 186593 2 MTG, BOT STEP X X REDESIGNED.
8 186592 2 MTG, MID STEP X X REDESIGNED.
9 186591 2 MTG, STEP, TOP X X REDESIGNED.
10 186553 2 HANDRAIL, OUTER, M/GUARD X X REDESIGNED.
11 186552 2 HANDRAIL, INNER, M/GUARD X X REDESIGNED.
12 186551 1 MUDGUARD, LHS X X MODIFIED.
13 186550 1 MUDGUARD, RHS X X MODIFIED.
14 176534 4 STIFFENER, MUDFLAP, STRUT X X
15 176064 6 PLATE, SERRATED, WIDE STEP X X
16 176061 8 STEP, PERFORATED, WIDE, D-SERIES X X
17 173964 8 BACK PLATE, STEP, BOTTOM X X
18 173963 2 STEP, BOTTOM, MUDGUARD X X
19 101301 24 WASHER, FLAT X X
20 100731 12 SCREW X X
21 100548 40 WASHER, HARDENED X X WAS QTY 52.
22 100415 12 NUT, NYLOC X X
23 100370 168 WASHER, HARDENED X X
24 100314 84 NUT, NYLOC X X
25 100312 14 NUT, NYLOC X X WAS QTY 20.
26 100146 12 SCREW, HEXHD X X
27 100090 16 SCREW, HEXHD X X
28 100086 68 SCREW, HEXHD X X
29 100083 14 SCREW, HEXHD X X
30 100081 10 SCREW, HEXHD X X
31 100061 10 WASHER, FLAT X X
16
21
32
5 31 10
15
11 30
3 26
9 29
30
26
26 2
30 30
13 17 34
6 22
24
19 8
29
14
33 24
25 22
27
12
4
28
18
23
1
20
27
22
24
E10813105 SH1-2 A
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910223 1 PINCHWELD, LARGE X X
2 910241 1 PINCHWELD, BOOTSEAL X X
3 207852 2 STRUT, CAB X X
4 207456 1 DEFLECTOR, AIR, BATTERY BOX X X
5 207206 1 HANDLE, PADDLE, BATT BOX X X
6 217859 1 NONSLIP, TOP, BATT.BOX X X WAS 206817. (SB 2005/1069)
7 217858 1 NONSLIP, LID, TOP, BATT.BOX X X WAS 206816. (SB 2005/1069)
8 206494 1 COVER, HEADLIGHT, LHS X X
9 206465 1 STRUT, CAB X X
10 206415 4 HINGE, EXTERIOR X X
11 206291 1 GROMMET X X
12 204374 2 REFLECTOR, AMBER, BOLT ON X X
13 207366 2 LATCH, LH,TRI/MARK X X
14 207375 2 BOLT, STRIKER X X
15 201509 1 TRI/MARK, GASKET X X
16 176031 1 LID, TOP, BATTERY BOX X X
17 174527 1 LID, BATTERY BOX X X
18 186584 1 BOX, BATTERY X X
19 173969 1 LINK, LOCK, BATTERY BOX X X
20 173837 1 MTG, BOTTOM, F/TANK, B/BOX X X
21 100810 24 SCREW, CSK SLT.HD S/STEEL X X
22 100424 24 WASHER, HARDENED X X
23 100370 2 WASHER, HARDENED X X
24 100316 14 NUT, NYLOC X X
25 100314 2 NUT, NYLOC X X
26 100310 27 NUT, NYLOC X X
27 100212 10 BOLT X X
28 100089 2 SCREW, HEXHD X X
29 100080 11 BOLT X X
30 100061 34 WASHER, FLAT X X
31 100273 4 SCREW X X
32 100063 4 WASHER, HARDENED X X
33 178799 4 WASHER, MACHINED, STRIKER BOLT X X
34 100312 4 NUT, NYLOC X X
15
14
11
1 23
22
13
18 7
14 17
6
15 20
10
2 9
4
8
12
19
21
3 16
E10813118 SH1-2 D
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 217863 1 NONSLIP, REAR F/TANK X X FROM VIN. 2615 WAS 207514. (SB 2005/1069)
2 207375 1 BOLT, STRIKER, TRIMARK X X
3 207365 1 LATCH, RH, TRI-MARK X X
4 206861 1 HANDLE, PADDLE,BONNET X X
5 206495 1 COVER, HEADLIGHT, RHS X X
6 206465 1 STRUT,CAB X X
7 206415 2 HINGE, EXTERIOR X X
8 204374 1 REFLECTOR, AMBER, BOLT ON X X
9 201509 1 LATCH,GASKET X X
10 176718 1 DOOR, UTILITY BOX X X
11 186585 1 BOX, UTILITY, ROAD LEGAL X X
12 173969 1 LINK, LOCK, BATTERY BOX X X
13 100810 12 SCREW, CSK SLT.HD S/STEEL X X
14 100424 21 WASHER, HARDENED X X
15 100316 13 NUT, NYLOC X X
16 100310 14 NUT, NYLOC X X
17 100273 4 SCREW X X
18 100212 8 BOLT X X
19 100080 2 BOLT X X
20 100063 4 WASHER, HARDENED X X
21 100061 14 WASHER, FLAT X X
22 100111 4 SCREW, HEXHD X X
23 100148 4 WASHER, FLAT X X
6
4
7 3
10
9
8
1
2
E10813104 B
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 208232 1 GASKET, CORK, DIESEL TANK X X
2 208649 1 CAP, DIESEL FILLER X X
3 176737 1 COVER, FUEL SENDER UNIT X X
4 176732 1 LID, MAIN DIESEL ACCESS X X
5 120396 1 PLUG, CLOSURE HEX SOCKET HD X X
6 100731 14 SCREW X X
7 100548 14 WASHER, HARDENED X X
8 220396 1 GASKET, FUEL SENDER X X
9 178170 2 FUEL SENDER COVER SPACER X X
10 178171 1 FUEL SENDER TUBE SPACER X X
19
16
1
14
15
8
4
18
9
11
2
12
17
11
7
13
17
10
6
12
10
7
13
11
6
5
11
E9836200 SH1-2 C
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 261891 2 PIN ASSY, ARTIC LOCK X X
2 181191 1 PIN, FLOAT'G, BOTTOM ARTIC X X
3 173275 2 SHIM, FIXED ARTIC, FEL X X
4 172976 1 LOCK, ARTICULATED X X
5 162347 1 PIN, FIXED,TOP ARTIC X X
6 162346 2 PLT, COVER-FLOAT ARTIC X X
7 162345 2 PLT, COVER-FIXED ARTIC X X
8 161685 1 MTG PLT, FIXED ARTIC X X
9 160706 1 SLEEVE, FIXED ARTIC X X
10 150137 2 ASSY, BEARING, ARTIC HITCH X X
11 140720 4 O RING X X
12 140602 2 SEAL, OIL, DOUBLE LIP X X
13 140303 2 SEAL, OIL X X
14 100888 4 CAPSCREW X X
15 100461 8 CAPSCREW X X
16 100370 1 WASHER, HARDENED X X
17 100225 32 CAPSCREW X X
18 100123 4 CAPSCREW X X
19 100089 1 SCREW, HEXHD X X
TO VIN. 2109
2
18 8
22
23 9
22
27
21
19
14
13
1
16
20 24 26
25 20 21
11
15
6
4
5 10 4
7
20
3 12
7 25
20
25
17
24
E10813110 SH 1-2 K
TO VIN. 2109
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910086 2 CHAIN X X
2 261893 1 ASSY, BIN POLE X X
3 208370 2 MUDFLAP, REAR, ROAD LEGAL X X
4 206437 14 HEXSERT X X
5 204538 2 MTG, RUBBER, TAIL LIGHTS X X
6 204374 2 REFLECTOR, AMBER, BOLT ON X X
7 204373 4 REFLECTOR, RED, BOLT ON X X
8 202686 1 GRIP X X
9 182548 1 CHASSIS, REAR X X
10 177224 2 PLT, STIFFNER,TAIL LIGHT MTG X X
11 176734 1 ASSY, GUARD, LHS, TAIL LIGHT X X
12 176733 2 PLT, SUPPORT, REAR MUD FLAP X X
13 173955 1 ASSY, GUARD, RHS,TAIL LIGHT X X
14 173949 1 MTG,TAIL LIGHT, RHS X X
15 173948 1 MTG,TAIL LIGHT, LHS X X
16 171621 2 MTG PLT, MKII T/LIGHTS RUBBER X X
17 101309 8 WASHER, FENDER X X
18 100989 1 SCREW X X
19 100655 6 NUT, STOVER X X
20 100548 24 WASHER, HARDENED X X
21 100424 12 WASHER, HARDENED X X
22 100370 8 WASHER, HARDENED X X
23 100314 1 NUT, NYLOC X X
24 100312 8 NUT, NYLOC X X
25 100198 22 SCREW, HEXHD X X
26 100362 6 SCREW X X
27 100091 6 SCREW, HEXHD X X
A
E
B
C
45 45 45
47 47 47
1
12 9
10
8 8 8
DETAIL A DETAIL B DETAIL C
13
15
47
45 32
16
47
4
DETAIL D
47 42
39 35
13
14 7
47 35 6
45 42
35
DETAIL E
31
17
11
34 21
2 41
26
37
35
35
30
25
46
20
43 E10813110 N
TD0000058
10
14
2 7
17 3
15 6
13
14
13 14
16
19
1
15
18
9
E10813111 SH1-2 E
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206969 4 SANDWICH BLOCK, AXLE MTG X X
2 206626 8 LINK, DRAG X X
3 201556 4 CONICAL BEARING, RUBBER X X
4 190228 4 CHAIN TIE, AXLE X X
5 262788 2 ASSY, W/BEAM, WEIGHING SYS X X
182274 1 WALKING BEAM X X
262705 1 KIT, STRAIN GUAGE FITMENT, SERV X X
6 183003 2 TAPER PLUG, WALKING BEAM X X
7 178169 AR SHIM, AXLE SPACING X X
8 173247 4 PLATE, SPACER, AXLE X X
9 170548 8 PLT, LOCK, AXLE X X
10 161016 8 BOSS X X
13 100532 54 WASHER, HARDENED X X
14 100887 38 CAPSCREW X X
15 100424 48 WASHER, HARDENED X X
16 100322 24 NUT, HEX X X
17 100316 16 NUT, NYLOC X X
18 100119 16 BOLT, HEXHD X X
19 100111 16 SCREW, HEXHD X X
20 100887 8 CAPSCREW X X
26 A
13
3 7
4
10
11
25 B
24
9 16 27
14
5 WARNING
PRESSURISED GAS
23 Avoid injury from escaping
17
fluid. Refer to manual for
22 correct removal, installation
and maintenance procedure.
Typical working pressure:
4800 kPa (700 PSI).
207340
15
21
18
19
20
8
6
2
12 P011056
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 230322 1 CYL, SUSP STRUT, LHS, ASSY X X
A 230323 1 CYL, SUSP STRUT, RHS, ASSY X X
B 230240 2 CYL, SUSP STRUT, LHS, PROD X X
B 230241 2 CYL, SUSP STRUT, RHS, PROD X X
1 290416 1 ASSY, MAGNET CARRIER, STRUT X X
2 221630 3 BALL, STEEL X X
3 210696 1 CAP, VALVE CYL SUSPSTRUT X X
4 210695 1 VALVE, CYL SUSPSTRUT X X
5 208287 2 GUIDE, TAPE, PISTON, PTFE X X
6 206287 1 BELLOW, RUBBER X X
7 206074 2 SPHERICAL BRG X X
8 200749 1 CLAMP X X
9 200050 1 CLAMP X X
10 190742 1 PLUG, HEX X X
11 183647 1 BARREL, SUSP.STRUT X X
12 182572 1 ROD, ASSY, SUSP STRUT X X
13 174554 1 GUARD, SUSP.STRUT VALVE X X
14 161941 1 PISTON, SUSP STRUT X X
15 161462 1 NECKBUSH, SUSP.STRUT X X
16 140703 2 W/BAND, ROD X X
17 140644 2 GUIDE, TAPE, PISTON, PTFE X X
18 140643 1 SEAL, ROD, OMEGAT X X
19 140513 1 SEAL, ROD X X
20 140440 1 SEAL, WIPER X X
21 140416 1 RING, BACK UP, FOR 140115 X X
22 140353 1 O RING X X
23 140115 1 O RING X X
24 101080 8 WASHER, HARDENED X X
25 101079 8 CAPSCREW, SOCHD X X
26 100893 2 SCREW, BUTTON HEAD X X
27 207340 2 DECAL, SUSPENSION CYLINDER X X
22
19
7
8
9
14
15 17
17 18
10
11 23
17
4 16
6 21
5 19
20
1
13
23
13 12
16
E10813112 H
TD0000035 A
I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 218858 2 MAT SHOCK REAR X X ITEM ADDED.
2 208383 2 MUDFLAP, BIN MOUNTED X X
3 206628 1 DECAL,CONSPICUITY SHEETING X X ITEM ADDED.
4 206071 2 SHOCK MAT X X WAS QTY. 6
5 186372 2 SHIM X X ITEM ADDED.
6 182910 1 BIN, B20D, MKII X X WAS 183620.
7 178669 6 SHIM X X ITEM ADDED.
8 178668 6 SHIM X X ITEM ADDED.
9 178656 2 PLATE, GUIDE, BIN X X ITEM ADDED.
10 172806 2 SHIM X X WAS QTY. 6
11 172805 2 SHIM X X WAS QTY. 6
12 172782 2 PLT, MUDFLAP MTG X X ITEM MODIFIED.
13 161025 4 BUSH, BIN PIVOT X X
14 161016 6 BOSS X X ITEM ADDED.
15 100653 6 NUT, STOVER X X ITEM ADDED.
16 100598 16 CAPSCREW X X WAS QTY. 16
17 100532 14 WASHER, HARDENED X X WAS QTY. 8
18 100463 6 CAPSCREW X X ITEM ADDED.
19 100424 24 WASHER, HARDENED X X WAS QTY. 24
20 100316 12 NUT, NYLOC X X
21 100258 2 SCREW, HEXHD X X
22 100212 12 BOLT X X
23 100147 16 WASHER, FLAT X X WAS QTY. 24
13
9
4
7
6
6
7
E9836116 SH1-2 D
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 261892 1 PIN ASSY, BIN PIVOT X X
2 176108 1 PIN, PIVOT ROT SENSOR X X
4 172783 2 MTG, CAP, BIN PIVOT X X
6 140169 4 O RING X X
7 140020 4 O RING X X
9 100532 2 WASHER, HARDENED X X
13 101999 2 CAPSCREW X X
E10813025 SH1-2
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 262448 1 BIN LINER X X
25
35
33
25
20
5
26
28
1 36
26
4 19
14
15 19 28
29
30
25
22 35
30 33 35
25 32 25
29 11
16
37 35 2
27 22 32 8
13 7
27
31 3
37
21
27
18 9
6 12
27
23 24
34
27 27
27 24 24
34
27
10
17
TD0000069
2 7 WARNING
R134a
Refrigerant AVOID INJURY
WARNING
PAG Keep clear
Crushing injury may result in
Lubricant 207385 of rotating hinge area if machine is turned.
207381
8 10 fan blades Make sure people are clear of
machine before starting engine
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
207331
11 or moving steering wheel.
Attach locking bar before
RICHARDS BAY, SOUTH AFRICA
performing service near center
of machine or transporting on
MACHINE
IMPORTANT 13 CAUTION
This instructional seat has been provided only
14 a truck.
207336
FRONT DIFFERENTIAL
16 WARNING 17 CAUTION
AVOID DEATH OR SERIOUS INJURY
MID DIFFERENTIAL
HYDRAULIC NO ETHER *READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
OIL *BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
REAR DIFFERENTIAL
LEVEL
Fire / Explosion PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE.
Hazard. STOP ENGINE (TURN KEY SWITCH TO OFF).
*DO NOT PERMIT RIDERS.
Open Flame in 18 *AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
207348 HAULING THE TRUCK.
AXLE LOADING: OFF ROAD Air Intake. *USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
207307
GVM
TARE
kg
kg V kg
21 207306
kg A1 kg
207382
GA1 (FR)
GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg WARNING
176114 19
207310
DANGER
Serious injury or
death can result 25 20 22
from contact with
electric lines.
Avoid crushing
Never move any
part of unit or load Do not jump WARNING 23
closer than: 24 if machine tips WARNING WARNING
3m[10FT] plus twice TORQUE BIN PROP BOLTS: AXLE LOADING: HIGH PRESSURE
the line insulator ALL BIN PROP BOLTS MUST BE ON ROAD AVOID INJURY HYDRAULICS
length to an IN PLACE BEFORE OPERATION.
See manual for correct
electric line. USE REPLACE DAMAGED OR GVM kg Ensure propshaft
CORRODED BOLTS maintenance procedure.
SEAT IMMEDIATELY. kg V kg
guards are in Typical working
TARE
BELT USE LOCTITE: place at all times pressure: 8000 kPa
GA1 (FR) kg A1 kg
243 THREAD LOCKER - BLUE. (1160 PSI).
BELL P/N. [280085] 207330 207329
207192 GA2 (MID) kg A2 kg
BOLT : M10 X 50 GA3 (REAR) kg A3 kg
GRADE : 8.8 DIN 933
TORQUE : 49 Nm GCM kg D/T kg
37 lb ft
26 208732
207191
IMPORTANT 27
30 207205
28
Always 33
engage 29 207304
32
Park
Brake CIRCUIT BREAKERS DIODES /
RELAYS FUSES RELAYS / VOLTAGE REGULATOR
RESISTORS
before F6 F7 F8 F9 F10
GREASE F11 10A V1 3A
leaving POINTS
15A 25A 25A 15A
15A
20A
SATMM
K1 F12
F13
10A
5A
SPARE
V3
3A
3A K5 K9 K13 K17 K23
operator’s CCU
F14
F15
5A V4
V5
3A
K2 10A 3A
K6 K10 K14 K18 K22
seat. F1 F2 F3 F4 F5 F16
F17
10A
10A
V6
V7
3A
3A
F18
207277 207290
15A 30A 20A 30A 25A MMP
K3 F19
10A
5A
F25
F24
10A
10A
K7 K11 K15 K19 K21
F20 10A F23 10A
31 ZFP SCU FDC MDU MMD K4
F21
F22
10A
15A
R2 10k
830
K8 K12 K16 N1 K20
R1
K1 - Neutral. F11 - Transmission. (KL15) V1 - Gear Hold Control. K5 - Stop Light. K16 - ADM / MR Ignition Supply.
WARNING
1
F1 - Park Lights. F7 - Bin Up Limit. K2 - Start (KL50). - Engine brake request. V3 - Alternator D+ K6 - 0% Throttle. K17 - MDU / CCU Ignition Supply.
- Interior Lights. - Seat Pump. K3 - Aircon / F12 - Transmission. (KL30) V4 - CCU Control - K7 - Park Brake. K18 - Control Traction Diff /
- Stop Lights. - Wiper Motor.
4
Not used on Small Trucks
Performance certified at
date of manufacture to:
43 34
0 0%
ROPS: GREASE
SAE J 1040: 1994
ISO 3471: 1994 INFORMATION
1 12%
2 24%
44 POINTS 36
HYDRAULIC TEST 3 39%
FOPS:
SAE J/ISO 3449: 1998 POINTS 4 57%
5 76%
ISO 3449: 1992
MP1 40 6 100% WARNING 41 35
PROTECTIVE STRUCTURE 207471
PART NUMBERS:
207409
202055, 207915
37
CERTIFIED PRIME MOVER
MASS:
8600 Kg (18960 Lbs.)
GREASE 42 IMPORTANT
CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
MP2 208046
POINTS RAISE EMERGENCY EXIT
B30D, B25D, B20D
Use tool to break window
LOWER EVERY
500HRS 500HRS
REFER TO OMM 207897
207995 208073 207410
TD 0000070
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 201886 1 DECAL, PDI/QUALITY X X
2 176114 1 PLATE, SERIAL NUMBER X X
3 207349 2 DECAL, COMPRESSED AIR X X
4 207350 1 DECAL, SPRING PRESSURE X X
5 207351 2 DECAL, BIN SUPPORT X X
6 207380 2 DECAL, GREASE, 500HRS, BIN PIVOT X X
7 207381 1 DECAL, REFRIGERANT X X
8 207382 1 DECAL, CAB TILT X X
9 207385 1 DECAL, SHIFT INHIB./PARK BRAKE X X
10 207331 1 DECAL, RADIATOR FAN WARNING X X
11 207336 2 DECAL, ARTICULATION CRUSH X X
12 207337 3 DECAL, VISIBILITY WARNING X X
13 207338 2 DECAL, PARK BRAKE WARNING X X
14 207339 1 DECAL, PASSENGER SEAT X X
15 207340 2 DECAL, SUSPENSION CYLINDER X X
16 207348 1 DECAL, HYDRAULIC LEVEL X X
17 207306 1 DECAL, WARNING EATHER, START X X
18 207307 1 DECAL, WARNING READ OMM X X
19 207310 2 DECAL, LIFTING EYE X X
20 207311 2 DECAL, BELL LOGO, CAB DOOR X X
21 207312 1 DECAL, B&W BELL LOGO, FR BONNET X X
22 207329 1 DECAL, HYDRAULIC PRESSURE X X
23 207330 1 DECAL, COMPRESSED AIR X X
24 207191 1 DECAL, DEERE, OVERHEAD POWERLINE X X
25 207192 1 DECAL, DEERE, SEATBELT, WARNING X X
26 207205 1 DECAL, TORQUE BINPROP BOLT X X
27 208732 1 PLATE, SERIAL NUMBER PLT X X
28 217178 2 DECAL, B&W, B20D, SUPERTRUCK X X
29 207277 1 DECAL, PARK BRAKE, APPLICATION X X
30 207304 4 DECAL, TIE DOWN POINT X X
31 207291 1 DECAL, GREASE, OSCIL/R-BRG X X
32 207290 2 DECAL, DEERE, LIFT/TIEDOWN X X
33 218756 1 DECAL, FUSE & RELAY LAYOUT X X
34 207408 1 DECAL, STARTER MOTOR X X
35 207409 1 DECAL, BIN TIP X X
36 207410 1 DECAL, GREASE, 500HRS X X
37 207411 1 DECAL, EMERGENCY EXIT X X
38 207412 1 DECAL, PARK BRAKE X X
39 207414 1 DECAL, ROPS, FOPS, SMALL BELL X X
40 207471 1 DECAL, RETARDER, LEVER X X
41 207823 2 DECAL, BELL LOGO, BIN X X
42 207897 1 DECAL, CAB, L/PUMP LEVER X X
43 207995 1 DECAL, HYDRAULIC TEST POINTS X X
44 208046 1 DECAL, CAB SUPPORT X X
45 208073 1 DECAL, GREASE, 500HRS X X
WARNING
and with the transmission locked in the specified gear. and with the transmission locked in the specified gear.
208255 208352
ALL SYSTEM CHECKS ARE TO BE MADE WITH: INFORMATION ALL SYSTEM CHECKS ARE TO BE MADE WITH:
A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING 208256 A. CHANGE INTERVALS MAY BE EXTENDED BY OIL SAMPLING
B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS B. CHANGE INTERVALS TO EVERY 250 HRS IF OPERATED IN EXTREMELY WET CONDITIONS
C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION C. REFER TO BULLETON 2000/033 REGARDING WATER AND COOLANT SPECIFICATION
D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY D. IN SEVERE APPLICATIONS CHECK WEEKLY OR DAILY
20 Amp - 20 Amp -
*Purging *12V
Units
*Fuel Filter
*Coolant Level
Switch
AMBIENT TEMPERATURE RANGE DURING FILL PERIOD AMBIENT TEMPERATURE RANGE DURING FILL PERIOD
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122 RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50 C - 40 - 30 -20 -10 0 10 20 30 40 50
TRANSMISSION AND TRANSFER CASE OIL TRANSMISSION AND TRANSFER CASE OIL
- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND - USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND TRANSMAX Z, S OR TRANSYND
GREASE
Ignition Solenoid GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2 - PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2 - CALTEX ULTRA DUTY GREASE NGLI N0.2
208257 208327
217451
55
49
OFF
ON
ACC
52
START
217463
IMPORTANT
REMOVE AND CLEAN AIRCON
FILTER DAILY, WHEN OPERATING
IN A DUSTY ENVIRONMENT.
(FILTER LOCATED BEHIND
OPERATOR'S SEAT.)
218033 TD 0000081 A
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
46 208255 1 DECAL, SPEED DOWN SLOPE, 20T, 6X4 X
47 208256 1 DECAL, TYRE PRESSURE, 20T X X
48 208257 1 DECAL, INFO, CLUSTER, B20D, 6X4 X
49 208258 2 DECAL, B&W, B20D, ADT X X
50 208327 1 DECAL, INFO CLUSTER, B20D, 6X6 X
51 208352 1 DECAL, SPEED DOWN SLOPE, B20D, 6X6 X
206628 A/R DECAL, CONSPICUITY SHEETING X X
52 218033 1 DECAL, AIRCON, FLITER, CLEAN X X
53 218622 1 DECAL,BATTERY DISCONNECT X X
54 217451 1 DECAL, MAIN CB BOX X X
55 217463 1 DECAL, IGNITION KEY, SWITCH X X
56 217827 1 DECAL, WARNING, OVERSPEEDING, SML X X ITEM ADDED.
57 217578 1 DECAL, 12V POWER POINT X X
TD 0000091
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 203409 1 WARNING TRIANGLE, REFLECTIVE X X
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
8-1
SERVICE KITS
1 2 3
4 5 6
7 8
P008318
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0
8-2
SERVICE KITS
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
360166 1 KIT,SERVICE 500HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
360167 1 KIT,SERVICE 1000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
360168 1 KIT,SERVICE 2000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
360169 1 KIT,SERVICE 4000HR B30/25D X X
1 DC221578 1 ELEMENT,OIL FILTER OM906LA X X
2 DC221899 1 ELEMENT,FUEL FILTER X X
8 206616 1 ELEMENT,FUEL FILTER FOR 206615 X X
3 DC221529 1 GASKET,TAPPET COVER X X
7 ZF210424 1 SCREEN,SUCTION X X
4 220010 1 ELEMENT:FILTER 29MICRON GUD X X
5 220949 1 FILTER:AIR DRYER X X
6 220735 1 ELEMENT,FILTER,HYDRAULIC X X
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0
8-3
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
8-4
SECTION 9
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT
9-1
LUBRICANTS
IMPORTANT NOTES:
- REFER TO OPERATORS MANUAL FOR CORRECT MAINTENANCE PROCEDURES
- FOR BREAK IN OR REBUILD, SEE OPERATORS MANUAL
- FOR SEVERE WORKING C NO
DITIONS, REDUCE SERVICE INTERVALS
AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
AS REQ 13 TYRES 6 CHECK TYRE PRESSURE
AS REQ 27 PRIMARY FUEL FILTER / WATER SEPERATOR 2 CHECK COLD, DRAIN WATER BEFORE STARTING
AS REQ 37 ENGINE CRANK CASE BREATHER 1 CHECK AND CLEAN ELEMENT
AS REQ 34 RADIATOR GRILL, AIRCON CONDENSER CHECK, CLEAN IF REQUIRED
AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED
AS REQ 3 PRE CLEANER ASSEMBLY CHECK, CLEAN IF REQUIRED
AS REQ 35 RADIATOR EXTENDED LIFE COOLANT 1 CHANGE THE COOLANT ( C )
AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE
10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK BELL FILTERS
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 25 TRANSMISSION 1 VISUAL CHECK FOR LEAKS
10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD
10 30 BRAKE ACCUMULATOR 1 TEST FUNCTION
10 32 ENGINE OIL LEVEL 1 CHECK
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D)
500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR
500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
500 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 19 ARTICULATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN
500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS
500 32 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
500 33 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
500 16 DUMP BODY PIVOTS 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS
500 23 TRANSMISSION OIL LEVEL 1 CHECK WITH TRANS. HOT, WHILE ENGINE IDLES
1000 28 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
1000 31 SECONDARY FUEL FILTERS 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 31 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 11 AXLE AND FINAL DRIVE OIL 6 CHECK THE OIL LEVEL
2000 11 AXLE AND FINAL DRIVE OIL 6 DRAIN AND REFILL SEE LUBRICANTS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
2000 35 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS
ENGINE - M-BENZ
- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40
HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
208257
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40
HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
P008697 A
B20D
B20D 6X4
6X4 &AND
6X66X6
SUPERTRUCK
ADT REV 0
9-2
ADHESIVES
RECOMMENDED ADHESIVES
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
280016 Loctite: 2 Form-A-Gasket X X
280039 Loctite: 277 Threadlocker, Red HS X X
280085 Loctite:243 Threadlocker, Blue X X
280089 Loctite: 272 Threadlocker, Red X X
280107 Loctite: 518 Anaerobic Gasket X X
280111 Loctite: 599 Gasket, (High Temp) X X
280450 Loctite: 767 Anti-seize X X
Sika Primer 210 T Cleaning X X (Used on D-Series Cabs)
Sika Flex Activator X X (Used on D-Series Cabs)
Sika Flex 225 FC used for Window adhesion X X (Used on D-Series Cabs)
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0
9-3
PAINTS AND PROCEDURES
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
ã CAUTION
Do not use Lacquer Thinners
& 6X66X6
B20D 6X4 AND SUPERTRUCK
ADT REV 0
9-4
SECTION 10 SPECIAL TOOLS
P008533 A
10-2
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262126
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262126 1 KIT,SPEC TOOLS,OM906LA X X
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X
10-3
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)
10-4
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X
10-5
ENGINE - OM 906 LA REPAIR TOOLS
P008535 A
10-6
ENGINE - OM 906 LA REPAIR TOOLS
I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262127 1 KIT,SPEC TOOLS,OM906LA X X
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X
10-7
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)
P008536
10-8
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X
10-9
ENGINE - OM 906 LA REPAIR TOOLS
10-10
ENGINE - OM 906 LA REPAIR TOOLS, KIT 262128
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
10-11
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262128
10-12
ENGINE - OM 906 LA SERVICE TOOLS, KIT 262128
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC280089 1 Ring wrench X X
2 281357 1 Counter hold wrench X X
3 281313 1 Support X X
4 281320 1 Puller for bearing assembly X X
5 281321 1 Puller for bearing housing X X
6 281375 1 Puller for bearing housing X X
10-13
GEAR RATIO 13100/13200 TRANSFER CASE
1 7 13
2 8 14
3 9 15
4 16
10
5 17
11
6 12 18
10-14
GEAR RATIO 13100/13200 TRANSFER CASE
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281000 1 Locking fixture X X
2 281001 1 Tightening fixture X X
3 281002 1 Shield punch X X
4 281003 1 Heating plug X X
5 281004 1 Seal punch X X
6 281005 1 Press tool bearing X X
7 281006 1 Pin inserting tool X X
8 281007 1 Spec. 2 pin spanner X X
9 281008 1 Heating plug X X
10 281009 1 Clamping plate X X
11 281013 1 Heating plug X X
12 281016 1 Guide pin M12 X X
13 281017 1 Guide pin M10 X X
14 281018 1 Press fixture X X
15 281019 1 Press tool X X
16 281020 1 Support fixture X X
17 281021 1 Press fixture X X
18 281024 1 Support fixture X X
10-15
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)
19
20
21
22
23
10-16
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281008 1 TOOL, PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL, POINTER SET X X
23 280533 1 PULLER, BEARING, T/CASE X X
10-17
ZF 6HP 592 C TRANSMISSION
10
11
12
6
P008651
10-18
ZF 6HP 592 C TRANSMISSION
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281675 1 HOOK, LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER, TWO LEG X X
5 281679 1 TOOL, BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT, EXTRACT X X
8 281682 1 DEVICE, LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER, HOT AIR X X
11 281685 1 BKT, ADAPTER LHS X X
12 281686 1 BKT, ADAPTER RHS X X
10-19
ZF 6HP 592 C TRANSMISSION (CONTINUED)
18
13
19
20
14
21
15
22
16
23
17
P008652
10-20
ZF 6HP 592 C TRANSMISSION (CONTINUED)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281687 1 DRIFTER X X
14 281688 1 EYE, LIFTING X X
15 281689 1 INSERT, GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE, ADJUSTING X X
18 281692 1 FIXTURE, HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE, SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE, LIFTING X X
23 281697 1 MTG X X
10-21
ZF 6HP 592 C TRANSMISSION (CONTINUED)
24
30
31
25
32
26
33
27
28
29
34
P008653
10-22
ZF 6HP 592 C TRANSMISSION (CONTINUED)
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE, CLAMPING X X
32 281706 1 TOOL, TEST X X
32 281707 1 KIT, PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE, HOLDING X X
10-23
ZF 6HP 592 C TRANSMISSION
35
40
36
41
37
38 42
39
43
P008654
10-24
ZF 6HP 592 C TRANSMISSION
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
35 281709 1 Device, Holding X X
36 281710 1 Device, Lifting X X
37 281711 1 Insert, Hexagon X X
38 281712 1 Extractor X X
39 281713 1 Stand X X
40 281714 1 Punch X X
41 281715 1 Punch X X
42 281716 1 Bracket X X
43 281717 1 Rod, m6 X X
10-25
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL
7
1
2
8
10-26
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 280145 1 Rear/front diff insert tool X X
2 280146 1 Through drive insert tool X X
3 280147 1 Through drive seal bearing tool X X
4 280149 1 Bearing resistance tool X X
5 280173 1 Hub nut spanner X X
6 280174 1 Stub axle guide stud X X
7 280273 1 Cassette seal installer X X
8 280401 1 Flange hold tool X X
10-27
ZF HK 3.18 LS DIFFERENTIAL
P008657
10-28
ZF HK 3.18 LS DIFFERENTIAL
I T T Vin Series
Q
T PART 1 1
T DESCRIPTION REMARKS
E No. 7 7 From:
Y
M F T To:
1 281268 1 Shaft, Measuring X X
2 281269 1 Piston, Measuring X X
3 281267 1 Sleeve, Grab X X
4 281140 1 Basic Set X X
5 281266 1 Fixture, Adjustable X X
6 281272 1 Driver, Seal X X
7 281271 1 Sleeve, Grab X X
8 281140 1 Basic Set X X
9 281270 1 Sleeve, Grab X X
10 281144 1 Indicator, Dial X X
11 281143 1 Stand, Magnetic X X
12 281218 1 Pliers, Lifting X X
13 281234 1 Shaft, Measuring X X
14 281236 1 Shims, 120 X X
10-29
SUSPENSION, REPAIR/OVERHAUL
10-30
SUSPENSION : REPAIR/OVERHAUL
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 121463 1 Nitrogen charge kit adapter X X
2 280177 1 19mm socket X X
3 280257 1 Nitrogen charge kit X X
4 280258 1 Oil level tool X X
5 280259 1 Gas level tool X X
10-31
HYDRAULICS, REPAIR/OVERHAUL
6
1
10-32
HYDRAULICS, REPAIR/OVERHAUL
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 201873 1 Adapter X X
2 206082 1 Gauge (quad) pressure X X
3 240498 1 Test pipe (2.5m) X X
4 240499 1 Test pipe (1.0m) X X
5 280261 1 Adjustable C-Spanner X X
6 280470 1 Steering cylinder nut tool X X
10-33
FRAME & OSCILLATION TOOLS
10-34
FRAME & OSCILLATION TOOLS
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 280081 1 Chain wrench X X
2 280329 1 Oscillation tool X X
10-35
DIAGNOSTIC TOOLS (DRIVELINE)
10-36
DIAGNOSTIC TOOLS (DRIVELINE)
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 280479 1 MERC,MINIDIAG2 X X
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT X X
10-37
TYRE INFLATION KIT
P009452 A
I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 262867 1 KIT, TYRE INFLATION-ALL D# X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FTG, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X