PM 4206D 4x4 HAULER - 29JULY05

4206D 4X4 HAULER
PARTS MANUAL
872093
FIRST ISSUE: MARCH 2002

LATEST UPDATE: 29 JULY 2005
4206D 4x4 HAULER REV E
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4206D 4x4 HAULER REV 0
ii
LOCATION OF OPERATIONS
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit :www.bellequipment.com
The following address list was correct as at 12 January 2005.
GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-797 4323 . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: John du Toit (Executive Manager : Group Marketing)
E-mail: debbiev@bell.co.za
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Gilles Prout
E-mail: gillesp@bell-france.fr
4206D 4x4 HAULER REV D
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GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Dieter Kremer (Ext.11) or Heinz Wortmann (Ext.33)
E-mail: center@de.bellequipment.com
German Assembly Plant (Eisenach)

Industriestrasse 8 . . . . . . . . . . . . . . . . . Tel : +49 369 207 3101
99819 Großenlupnitz / OT Hörselberg. Fax : +49 369 207 3150
GERMANY
Contact: Aldo Mayer (Factory Manager) (mobile : +49 176 2202 4416)
E-mail: aldom@bell.co.za
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: jcbeqch@bluewin.ch or pascal.beqch@bluewin.ch
SPAIN
Bell Equipment España
C/. Ocaña 23, piso 5B. . . . . . . . . . . . . . Tel : +34-917-191 512
28047 . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34-917-191 512
MADRID
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: George Wilson (mobile: +44 7776 184 231)
E-mail: georgew@bellequipment.co.uk, general@bellequipment.co.uk
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
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SOUTHERN AFRICA REGION
CAPE REGION
CAPE TOWN
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (Cell: 083-458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Luc Hannan (Cell: 082-325 5920)
E-mail: luch@bell.co.za
GEORGE
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (Cell: 082-659 3222)
E-mail: karino@bell.co.za
PORT ELIZABETH
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Cell: 082-657 1190)
E-mail: lynneo@bell.co.za
SPRINGBOK
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Cell: 083-414 8946)
E-mail: laurencedv@bell.co.za
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NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 61 228 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Cell: 081 127 3043)
CENTRAL REGION
BLOEMFONTEIN
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Branch Manager) (Cell: 082-553 6273)
E-mail: vivianm@bell.co.za
JOHANNESBURG / GAUTENG
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: David Vaughn (General Manager) (082-560 0379)
or Deon van Rensburg (Sales Manager) (082-450 7252)
E-mail: davev@bell.co.za or deanvr@bell.co.za
KIMBERLEY
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (Cell: 082-558 6911)
E-mail: gerteyc@bell.co.za
KURUMAN (NORTHERN CAPE)

8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax :053 712 0697 . . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: C.J. Louwrens (Branch Manager Kimberley)
Cell: 082-419 1579 (Lorenzo Jacobs)
E-mail: lorenzoj@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Cell: 083-626 8316)
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MIDDLEBURG (MPUMALANGA)
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Dean Smith (Branch Manager) (Cell: 082-773 5423)
E-mail: nataliec@bell.co.za
NELSPRUIT (MPUMALANGA)
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Cell: 082-565 3387)
E-mail: ling@bell.co.za
RUSTENBURG (NORTH WEST PROVINCE)

16 Vanadium Street . . . . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax :014 538 1005 . . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Cell: 082-773 5422)
E-mail: nicot@bell.co.za or brendadt@bell.co.za
TZANEEN (LIMPOPO)
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Aubrey Potgieter (Branch Manager) (Cell: 083-629 1931)
E-mail: altar@bell.co.za / fouchew@bell.co.za
WOLMARANSSTAD (NORTH WEST PROVINCE)

80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax :018 596 2855 . . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Newton Taylor (Branch Manager) (Cell: 082-419 1447)
COASTAL REGION
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za
vii
EMPANGENI
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 792 6516 . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Cell: 082-784 1477)
E-mail: shelleyb@bell.co.za
PIETERMARITZBURG
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Sean Castle (Branch Manager) (Cell: 082-566 4882)
E-mail: carlaf@bell.co.za
PIET RETIEF (MPUMALUNGA)

14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017-826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax :017-826 1580 . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (Cell: 082-774 0495)
E-mail: kersym@bell.co.za
UMHLALI
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696/1637 . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 2141 . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (Cell: 082-774 0493)
VRYHEID
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Cell: 082-627 6459)
E-mail: cliffg@bell.co.za
NORTHERN REGION
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . Tel : +258 1 772 022/ 031/ 832. . . . . . . . . Caixa Postal 70
Matola. . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +258 1 720 467 . . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-1-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz
viii
ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: collins@bellzim.co.zw or admin@bellzim.co.zw
Bell Equipment Gweru

33 J Tongogara Avenue . . . . . . . . . . . . Tel : +263 54 223 85 / 91 . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 54 223 85 (ask for fax). . . . . . . Harare
Contact: Jannie Van Wyk (Cell: +263 91 310 722)
Bell Equipment Triangle

Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . Tel : +263 33 6552 . . . . . . . . . . . . . . . . . . P.O. Box 27
Triangle. . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 33 6552 (ask for fax) . . . . . . . . Triangle
Contact: Louis Stopforth (Cell: +263 11 724 828)
ix
DEALER
Keep a record of your dealer information here:
x
VIN IDENTIFICATION
The principle means of identifying your Bell Equipment machine is by studying the VIN
number. The Vehicle Identification Number (VIN) structure for the Bell Equipment ma-
chines is as follows: (As an example, the B40D 6X6 manufactured at Richards Bay in
2001 has been used).
VIN:AEB4118401R000009
TABLE 1: STRUCTURE BREAKDOWN

AEB 411840 1 R 00 0009
i ii iii iv v vi
i AEB Is a unique number designated to Bell Equipment.
ii 411840 Is the machine type as presently used, i.e: for the B40D
6x6.
Note: Should the machine type/build number change due to a
large upgrade improvement) one which necessitates
moving the machine from MKI to MKII.
iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.
iv R Is the Plant of manufacture, i.e:R = Richards Bay.
v 00 Is the Revision Level of the machine type/build number.

If a major change is made, this number will move from 00
to 01.
vi 0009 Is the sequential serial number.
Note: This number is sequential to each product line and not to

each product as was the case in the C series machines.
This number will not return to zero if there is a revision
level change. It may occurthat two ADT’s may have the
same sequential digits in itsVIN, however this is not a
problem as they can be differentiated by their 400
number (machine type/build number).
Eg: B25D AEB 411812 1R 000009

B40D AEB 411840 1R 000009
The last 4 digits of the VIN will be used to identify the
implementation of engineering changes.
The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the
vehicle in the same place that the serial number is stamped, in the articulation joint area.
xi
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
xii
CONTENTS OVERVIEW
CONTENTS
SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. AUTOMATIC GREASING SYSTEM
SECTION 12. NUMERICAL INDEX
SECTION 13. ALPHABETICAL INDEX
4206D 4x4 HAULER

xiii
xiv
TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2 ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
BASE ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
OIL PAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-12
CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-18
CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22
INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-24
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-38
STARTER MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-48
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
BELT TIGHTENER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
P.T.O.- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
AIRCON COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
LOOSE PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68
ENGINE, COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-70
ENGINE,COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2-74
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-76
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-78
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-80
EXHAUST SHIELD KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-82
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-84
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2-86
SECTION 3 DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION, NON RETARDER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, CONTROL VALVE (PART 1) - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, CONTROL VALVE (PART 2) - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, OIL COOLER (NON RETARDER) - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, WIRING HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, SHIFT SELECTOR (VERSION 8 & 8A) - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
4206D 4x4 HAULER

1
TABLE OF CONTENTS
TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-44

TRANSMISSION COOLER, ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
DROP BOX AND MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
DROP BOX, CASING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
DROP BOX, INPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX, IDLER SHAFT ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX, FRONT OUTPUT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 3-62
DROP BOX FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
DRIVE LINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
PARK BRAKE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, FRONT CALIPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
AXLE, REAR CALIPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
AXLE GUARD KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
FINAL DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
HYDRAULIC COMPONENT CALIPER, FRONT CHASSIS - - - - - - - - - - - - - - - - - 3-90
HYDRAULIC COMPONENT CALIPER, REAR CHASSIS- - - - - - - - - - - - - - - - - - 3-92
DISC BRAKE KIT, FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
FRONT & REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-100
WHEEL SET OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
FRONT CHASSIS, VOAC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
VOAC BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
VOAC BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
FRONT CHASSIS, ACCUMULATOR SUPPLY- - - - - - - - - - - - - - - - - - - - - - - 4-8
FRONT CHASSIS, FAN MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
HYDRAULIC COOLER FAN MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
FRONT CHASSIS, HOSES & REMOTE TEST POINTS - - - - - - - - - - - - - - - - - - 4-14
HYDRAULIC COOLER, RETURN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
FRONT CHASSIS, CASE DRAIN & RETURN - - - - - - - - - - - - - - - - - - - - - - - 4-18
FR0NT CHASSIS, PUMPS SUCTION & DELIVERY - - - - - - - - - - - - - - - - - - - - 4-20
HYDRAULIC PUMP A20V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
FRONT CHASSIS, STEERING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-36
EMERGENCY STEERING PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
HYDRAULIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-50
HYDRAULIC KIT, REAR CHASSIS (SCRAPER OPTION) - - - - - - - - - - - - - - - - - 4-52
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
RESEVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
4206D 4x4 HAULER

2
TABLE OF CONTENTS
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18

SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
FRONT CHASSIS, ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
FRONT CHASSIS, POWER HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
FRONT CHASSIS, TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - 6-8
CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, HARNESS DETAILS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
FRONT CHASSIS, SCRAPER OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
CAB, SCRAPER OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
REAR CHASSIS, SCRAPER OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
DASH SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
CONTROL PANEL, HVAC- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
WINDOW WIPER AND WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
EXTRA BATTERIES KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELECTRICAL HOOTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
TWO WAY RADIO ANTENNA BRACKET - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
WORK LIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
CONNECTORS, CAB HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
CONNECTORS, ENGINE POWER HARNESS - - - - - - - - - - - - - - - - - - - - - - 6-52
CONNECTORS, ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
CONNECTORS, ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
CONNECTORS, REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
BONNET KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
REAR VIEW MIRROR KIT (MANUAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
REAR VIEW MIRROR KIT (ELECTRIC) - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB INTERIOR COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
CAB SHELL & RELATED PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
CAB INTERIOR HATCHES & LIDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
ROOF INTERIOR LINERS & HATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR TRIM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
DOOR LATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
CAB MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
CAB BOTTOM SEALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
SEAT INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
VOAC MOUNTING & COVER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
GRILL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
FRONT CHASSIS, CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
CAB CLAMPS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
MUDGUARD, RHS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
4206D 4x4 HAULER

3
TABLE OF CONTENTS
MUDGUARD, LHS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72

HYDRAULIC TANK & BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
FRONT SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
OSCILLATION JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
ARTIC JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
REAR MUDGUARD KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
FRONT BALLAST KIT OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
FRONT TOWING KIT OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
TOWING HITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
EXHAUST STAND - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
REAR CHASSIS GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
AUTO GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-106
MANUAL GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108
TYRE INFLATION KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-110
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-112
SECTION 8 SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SECTION 9 LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10 SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM 501 SERVICE TOOLS, KIT 262129 - - - - - - - - - - - - - - - - - - - - - 10-2
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - 10-22
SUSPENSION, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
HYDRAULICS, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
FRAME AND OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
DIAGNOSTIC TOOLS, DRIVELINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
SECTION 11 AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - - 11-1
GREASING SYSTEM LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-6
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-8
GINA PROGRAMMING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-10
TWIN PUMP COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-12
SECTION 12 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 12-1
4206D 4x4 HAULER

4
SECTION 1: GENERAL INFORMATION
4206D 4x4 HAULER

1-1
PAGE LAYOUT
HEADING
DOOR, HVAC SYSTEM
1 11
4
12
8
2 9
3
7
6 7
10
RELEVANT
MACHINE P008132
B40D & B35D 6X6 ADT REV 0

7-12
ILLUSTRATION ID
PAGE NUMBER (CHAPTER - PAGE) & Revision Level
BOOK UPDATE REVISION LEVEL

Pages updated in book will have a higher
revision level eg. REV A
4206D 4x4 HAULER REV B
1-2
PAGE LAYOUT
HEADING
DOOR, HVAC SYSTEM
I Vi n S erie
Q S S
T PART
T DESCRIPTI ON T C
E No. Fr om:
Y DR
M To :
1 206412 1 DOOR,HAVC,RHS,B30D XX
2 100092 2 BOLT,HEXHD XX
3 100370 2 WASHER,HARDENED XX
4 100837 18 CAPSCREW,CSK,SOCHD XX
5 206415 3 HINGE,EXTERIOR,B30D XX
6 100312 1 NUT,NYLOC XX
7 100062 1 WASHER,FLAT XX
8 206491 1 STRUT,CAB,4044,B30D XX
9 100731 3 SCREW,HEXHD XX
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D XX
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D XX
12 207868 1 GASKET,HVAC FRESH AIR,B30D XX
MACHINE ALLOCATION
VIN NUMBER RANGE INDICATOR

WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.
RELEVANT
MACHINE
B40D & B35D 6X6 ADT REV 0

7-13
PAGE NUMBER (CHAPTER - PAGE)

BOOK UPDATE REVISION LEVEL
Pages updated in book will have a higher
revision level eg. REV A
4206D 4x4 HAULER REV C
1-3
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
v. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED NAME SIGNATURE
SIB 2003/1041 MAY 2003 F WALKER

SIB 2003/1073 AUGUST 2003 F WALKER
SIB 2004/1060 SEPTEMBER 2004 F WALKER
SIB 2005/1019 FEBRUARY 2005 F WALKER
1-4
BULLETINS
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED NAME SIGNATURE
1-5
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

oC Degree Celsius Gr Grade
W Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of
Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Stand-
ards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diameter mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
ft lb Foot Pound MPa Megapascal
1-6
LIST OF ABBREVIATIONS
FWD Forward N Newton

g Gram N/C Normally Closed
Nm Newton Metre SAE Society of Automotive Engineers
No. Number SCR (in table heading) Refers to the
4206D SCRAPER version
Nov November Sep September
N/O Normally Open SMC Side Mounted cab
NPT National Pipe Thread SMR Service Metre Reading
NSI Non Stock Item std Standard
Oct October STD (in table heading) Refers to the
4206D STANDARD version
OD Outside Diameter strt Straight
P/N Part Number TBN Total Base Number
press Pressure TDC Top Dead Centre
psi Pound per Square Inch temp Temperature
PTO Power Take Off thru Through to and Including
Qty Quantity UNC Unified National Coarse
REV Reverse USGAL United States Gallon (3.7854 litre)
rev/min Revolutions Per Minute V Volt
RH Right Hand W Watt
RSG Recommended Service Guide W/O With out
SABS South African Bureau of Stand- ZF Zahnradfabrik Passau Gmbh
ards
1-7
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-8
MACHINE DIMENSIONS 4206D HAULER
3837
3739
1987
31
621
490
860 3700
7094
572
2776 THREAD WIDTH
3370 MUDGUARD WIDTH
3660 WHEEL WIDTH

US
42
DI
RA
G
IN
RN
TU
E
ID
NS
DIUS
E TURNING RA
0I
R6766 OUTSID
86
R2
700213
1-9
1-10
SERIAL NUMBER PLATES
CE & Machine
Specification Plate
M ANUFACT URE D BY:
BELL E QUIPM ENT CO.SA. (PTY ) LTD.
RICHARDS BAY, SOUTH AF RICA
MACHINE
CAB
ENGINE
TRANSMISSION
TRANSFER CASE
FRONT DIFFERENTIAL
REAR DIFFERENTIAL
AXLE LOADING: OFF ROAD

GVM kg
TARE kg V kg
GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg
2 08 18 7
AEB XXXXXX XR XXXXXX

VIN And PIN Number
(On Left Hand Side of Truck)
Transfer Case
Specification Stamped
Engine
Onto The Transfer Case
Specification
17000 047 11 12 2000
Plate
Transmission Specification
Plate
P008668 B
1-11
4206D 4x4 HAULER
1-12
SECTION 2 ENGINE
4206D 4x4 HAULER

2-1
ENGINE
10
23 22
25 24
7
4
10
5 24
24
1 21
17
14
16
12
19
18 8
15
11 13 2
20
E09840401 I
2-2
ENGINE
I Vin Series
Q SS
T PART
T DESCRIPTION TC REMARKS
E No. From:
Y DR
M To:
1 251203 1 ENGINE, DC OM501LA TIER 2 X X
2 207967 1 BOOT, RUBBER, DRAIN VALVE X X USED FROM VIN 200 SEE SIB 2002/1002.
3 206646 2 MTG, RUBBER, ENGINE, SPLIT X X
4 187022 1 GUARD, G/PLUG, C/START X X
5 186918 1 BKT, FUEL HOSES, RHS X X USED FROM VIN 249 SEE SIB 2005/1009. PART OF KIT 263483.
6 186515 2 PLT, WASHER, ENGINE X X
7 186064 1 BKT, HARNESS COLD START-HOSE X X
8 181633 2 MTG, ENGINE, FRONT X X
9 178543 2 SPACER, ENG MTG,135X1.6MM X X
10 178015 4 SHIM, BKT,RHS, T/SHIELD, 4MM X X USED FROM VIN 249 SEE SIB 2005/1009. PART OF KIT 263483.
11 176044 2 SPACER, ENG MTG, 135X3MM X X
12 176043 2 SPACER, ENG MTG, 135X8MM X X
13 122136 1 VALVE, DRAIN X X
14 121219 1 BANJO, SPECIAL X X
15 121059 1 CONNECT, SPEC X X
16 101324 2 BOLT, HEXHD X X
17 100569 2 SCREW, HEXHD X X
18 100498 8 BOLT X X
19 100424 8 WASHER, HARDENED X X
20 100410 2 NUT, CLEVELOC X X
21 100312 2 NUT, NYLOC X X
23 100079 1 BOLT X X
24 100062 5 WASHER, FLAT X X

2-3
BASE ENGINE
56
50
59 53
62
72
134 73
170
137
146
140 164
23
131 71
167
182
152
149
38
26 41
107
68
44 47
116
65 5
20
125
74 35
8 31
32
110 14
122 119
17
P007807A
4206D 4x4 HAULER REV A
2-4
BASE ENGINE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221597 1 CRANKCASE OM501LA X X UP TO SER. NO. 228415 SEE SIB2004/1050.
5 DC222118 1 CRANKCASE OM501LA X X FROM SER. NO. 228416 SEE SIB2004/1050.
8 DC100059 2 PIN, DOWEL X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW, BEARING CAP TO CRANKCASE X X
23 DC150159 1 BEARING, CAMSHAFT WITH COLLAR X X
26 DC150160 3 BEARING, CAMSHAFT X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X
35 DC140149 2 RING, SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X
41 DC140150 1 RING, SEAL P.T.O X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG, WATER PASSAGE, 34.2MM X X
56 DC220549 A/R PLUG, WATER PASSAGE, 36.2MM X X
56 DC120195 2 PLUG, WATER PASSAGE, 40MM X X
56 DC120196 A/R PLUG, WATER PASSAGE, TOP 42MM X X FROM ENGINE SER.NO. 036124
56 DC120197 1 PLUG, WATER PASSAGE, REAR 54MM X X FROM ENGINE SER.NO. 036124
56 DC120198 A/R PLUG, WATER PASSAGE, REAR 56MM X X FROM ENGINE SER.NO. 036124
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER FIXING X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE FIXING X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP, 6.35MM X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP, 7.0MM X X FROM ENGINE SER.NO. 031455
71 DC221803 4 BALL, FRONT AND REAR, 10.319MM X X
71 DC150198 A/R BALL, FUEL DUCTS FRT / REAR, 11.0MM X X FROM ENGINE SER.NO. 031455
71 DC221802 4 BALL, FRONT AND REAR, 14.288MM X X
71 DC150199 A/R BALL, FUEL DUCTS FRT / REAR, 15.0MM X X FROM ENGINE SER.NO. 031455
72 DC120114 1 PLUG, SCREW FUEL RETURN LOCK X X
73 DC140149 1 RING, SEAL FUEL RETURN LOCK X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X
110 DC221598 1 COVER, CYLINDER CRANKCASE FRONT X X UP TO SER. NO. 288415 SEE SIB2004/1050.
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X FROM SER. NO. 288416 SEE SIB2004/1050.
116 DC140100 1 RING, SEAL CRANKSHAFT FRONT X X
119 DC221600 1 GASKET, COVER TO CYL/CRANKCASE X X UP TO SER. NO. 288415 SEE SIB2004/1050.
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X FROM SER. NO. 288416 SEE SIB2004/1050.
122 DC100507 6 SCREW, COVER TO CYL/CRANKCASE X X UP TO SER. NO. 288415 SEE SIB2004/1050.
122 DC100734 6 SCREW, COVER TO CYL/CRANKCASE X X FROM SER. NO. 288416 SEE SIB2004/1050.
125 DC222009 6 NOZZLE, OIL X X
128 DC100237 6 SCREW, OIL NOZZLE X X
131 DC221601 1 VALVE, OIL NON-RETURN X X FROM SER. NO. 012318
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X FROM SER. NO. 000175
137 DC140152 1 RING, SEAL NON RETURN VALVE X X FROM SER. NO. 012318
140 DC221602 1 SPRING, NON RETURN VALVE X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X FROM SER. NO. 012318
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X FROM SER. NO. 252945 SEE SIB2004/1050.
152 DC140149 1 RING, SEAL, SENDER UNIT X X FROM SER. NO. 252945 SEE SIB2004/1050.
2-5
BASE ENGINE
56
50
59 53
62
72
134 73
170
137
146
140 164
23
131 71
167
182
152
149
38
26 41
107
68
44 47
116
65 5
20
125
74 35
8 31
32
110 14
122 119
17
P007807A
2-6
BASE ENGINE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
164 DC221603 1 COVER, TO LOCK WATER CONNECTION X X
167 DC221604 1 GASKET, TO LOCK WATER CONNECTION X X
170 DC100629 1 SCREW, COVER TO CYL/CRANKCASE X X
182 DC260124 1 KIT, GASKET CYLINDER CRANKCASE X X UP TO SER.NO. 288415.
182 NSI 1 KIT, GASKET (ORDER LOOSE GASKETS) X X FROM SER.NO.288416.
2-7
TIMING CASE
65
62
71
65
68
56 17
44
50
47
59
14
53
41
98
11
P007812
2-8
TIMING CASE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221616 1 CASE,TIMING X X UP TO SER. NO. 296528 SEE SIB 2004/1061.
5 DC222121 1 CASE,TIMING X X FROM SER. NO. 296529 SEE SIB 2004/1061.
11 DC120060 A/R INSERT,THREADED X X
14 DC221617 1 FLANGE,COMPRESSOR BEARING X X
17 DC120201 1 PLUG,EXPANSION OIL BORE P.T.O X X
38 DC100166 2 STUD,STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD,STARTER MOTOR MOUNTING X X
41 DC140097 1 RING,SEAL CRANKSHAFT REAR X X
44 DC120104 2 PLUG,SCREW TURBO OIL RETURN X X
44 DC221171 1 PLUG,SCREW COMPRESSOR OIL RETURN X X
47 DC140155 2 RING,SEAL TURBO OIL RETURN X X
47 DC140149 1 RING,SEAL COMPRESSOR OIL RETURN X X
50 DC260077 1 KIT,GASKET TIMING CASE TO CRANKCASE X X
53 DC100070 12 SCREW,TIMING CASE TO CRANKCASE X X
53 DC100631 2 SCREW,TIMING CASE TO CRANKCASE X X
56 DC221618 1 COVER,WITH BREATHING X X
59 DC140158 1 RING,SEAL COVER TO TIMING CASE X X
62 DC221619 1 KIT,BREATHER X X
64 DC140159 1 RING,SEAL TOP COVER X X
64 DC140159 1 RING,SEAL LATERAL X X
65 DC221621 1 DIAPHRAGM X X
68 DC100369 9 SCREW,TIMING CASE COVER X X
71 DC130164 1 PIPE,BREATHER X X
74 DC100326 2 CLAMP X X
92 DC221254 1 COVER,INSPECTION X X
95 100083 2 SCREW,COVER M8X20 X X
98 DC120149 1 PLUG TO LOCK ASSEMBLY HOLE X X
2-9
OIL PAN
71
74
68
20
77
78
17
64
65
38
5 41
14
11
44
65
47
P007814
2-10
OIL PAN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221609 1 PAN,OIL X X
11 DC120029 1 PLUG,SCREW MAGNETIC X X
14 DC140155 1 RING,SEAL OIL DRAIN X X
17 DC221610 1 PIPE,SUCTION SCAVENGING X X
20 DC100410 1 WASHER, PIPE X X
38 DC221605 1 GASKET,OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW,OIL PAN TO CRANKCASE X X
44 DC221611 1 LEVEL,OIL SENDER UNIT X X
47 DC120200 1 PLUG,SENDER UNIT CABLE TO OIL PAN X X
53 DC221612 1 BRACKET,SENDER UNIT TO OIL PAN X X
64 DC221613 1 CAP,LOCKING OIL FILLING X X
65 200212 1 CLAMP, OIL FILLING 40-60MM X X
68 DC221614 1 DIPSTICK,OIL X X
71 DC140145 1 RING,SEAL X X
74 DC221152 1 CAP,OIL DIPSTICK X X
77 DC221615 1 TUBE,GUIDE OIL DIPSTICK X X
78 DC221748 1 BRACKET X X
2-11
CYLINDER HEAD
P010067
2-12
CYLINDER HEAD
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221674 6 HEAD,CYLINDER & CONSTANT THROTTLE X X
17 DC120195 12 PLUG,EXPANSION 40MM X X
17 DC120196 12 PLUG,EXPANSION 42MM X X
23 DC221620 6 BALL,FUEL LEAK X X
29 DC221622 6 SLEEVE,PROTECTIVE X X
41 DC221623 24 GUIDE,VALVE INTAKE AND EXHAUST STD X X
41 DC221624 24 GUIDE,VALVE INTAKE & EXHAUST 15,2MM X X
41 DC221625 24 GUIDE,VALVE INTAKE & EXHAUST 15,4MM X X
47 DC221626 12 RING,VALVE SEAT INTAKE STD 47,4MM X X
47 DC221627 12 RING,VALVE SEAT INTAKE 47,8MM X X
47 DC221628 12 RING,VALVE SEAT INTAKE 47,79MM X X
47 DC221629 12 RING,VALVE SEAT EXHAUST STD 43,09MM X X
47 DC221630 12 RING,VALVE SEAT EXHAUST 43,29MM X X
47 DC221631 2 RING,VALVE SEAT EXHAUST 43,49MM X X
53 DC221632 12 VALVE,INTAKE X X
53 DC221633 12 VALVE,EXHAUST X X
59 DC221634 24 SPRING,VALVE X X
65 DC220364 24 WASHER,VALVE SPRING X X
71 DC221635 24 RETAINER,SPRING X X
77 DC221636 48 COLLET,VALVE X X
83 DC221637 24 HOLDER,SEAL INTAKE & EXHAUST VALVES X X
89 DC221638 6 COVER,CONSTANT THROTTLE TO CYL/ X X
HEAD
RING,SEAL CONSTANT THROTTLE TO CYL/
95 DC140161 6 X X
HEAD
101 DC221639 6 VALVE X X
RING,VALVE SEAT CONSTANT THROTTLE
104 DC221670 6 X X
21,065MM
RING,VALVE SEAT CONSTANT THROTTLE
104 DC221671 6 21,265MM X X
104 DC221672 6 RING,VALVE SEAT CONSTANT THROTTLE X X

21,455MM
GUIDE,CONSTANT THROTTLE TO CYL/
110 DC221245 6 X X
HEAD
SPRING,CONSTANT THROTTLE TO CYL/
116 DC220983 6 HEAD X X
122 DC220030 12 COLLET,VALVE C/THROTTLE TO CYL/HEAD X X
RETAINER,SPRING C/THROTTLE TO CYL/
128 DC220890 6 HEAD X X
134 DC221246 6 PISTON,WITH SEAL RING X X
137 DC221640 6 CLAMP,PISTON COOLING X X
143 DC100632 6 SCREW X X
149 DC221641 6 BRACKET,BEARING ROCKER ARM X X
155 DC100633 6 PIN,DOWEL X X
161 DC220737 18 BALL X X
167 DC221642 6 ARM,ROCKER INTAKE X X
173 DC221643 6 ARM,ROCKER EXHAUST X X
179 DC150161 6 BUSHING,INTAKE X X NO LONGER SOLD SEPARATELY. REFER
185 DC150162 6 BUSHING,EXHAUST X X TO SIB 2005/1006.
191 DC100634 12 SCREW,VALVE ADJUSTMENT X X
197 DC100495 12 NUT X X
203 DC100318 12 WASHER,ROCKER ARM TO BRACKET X X
209 DC220569 12 RING,LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE,VALVE X X
2-13
CYLINDER HEAD
P010067
2-14
CYLINDER HEAD
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
257 DC221645 6
GASKET,CYLINDER HEAD X X
263 DC100635 24
SCREW,HEAD TO CRANKCASE X X
269 DC221646 6
INJECTOR,COMPLETE X X
275 DC140179 6
RING,SEAL INJECTOR TOP X X
281 DC140165 6
RING,SEAL INJECTOR TO CYL/HEAD X X
287 DC221647 6
SOCKET,PIPE X X
293 DC140166 6
RING,SEAL X X
297 DC100636 6
SCREW,NOZZLE HOLDERS X X
303 DC221648 5
COVER,CYLINDER HEAD X X
309 DC221649 1
COVER,CYLINDER HEAD WITH OIL FILLER X X
315 DC221650 1 GASKET,CYLINDER HEAD COVER WITH OIL X X
FILLER
GASKET,CYLINDER HEAD COVER WITH-
315 DC221651 5 X X
OUT OIL FILLER
321 DC100030 12 SCREW,CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP,OIL FILLER X X
333 DC220029 1 GASKET X X
345 DC260078 6 KIT,GASKET CYLINDER HEAD X X
DC221645 1 GASKET,CYLINDER HEAD X X
DC221651 1 GASKET,CYLINDER HEAD COVER X X
GASKET,INTAKE MANIFOLD TO CYL/
DC221652 1 HEAD X X
DC221653 1 GASKET,EXHAUST MANIFOLD TO CYL/ X X

HEAD
2-15
CYLINDER HEAD
374
351 398
404
392
410
380
369 369 363
357
P007817
2-16
CYLINDER HEAD
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
351 DC130165 2 PIPE,DECOMPRESSION L&R X X
357 DC120049 4 BOLT,BANJO PIPE TO CYL/HEAD 26MM X X
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD 38MM X X
369 DC140167 14 RING,SEAL PIPE TO CYL/HEAD X X
374 DC130166 1 PIPE,COMPRESSED AIR LEFT X X
374 DC130167 1 PIPE,COMPRESSED AIR RIGHT X X
380 DC221654 1 BRACKET,PIPE ON TIMING COVER X X
392 DC100385 1 SCREW,BRACKET TO COVER X X
398 DC100637 3 CLAMP,LINE ON TIMING COVER X X
398 DC100637 1 CLAMP,PIPE TO BRACKET X X
404 DC100414 3 SCREW,LINE ON TIMING COVER X X
404 DC100385 1 SCREW,PIPE TO BRACKET X X
410 DC120203 2 UNION,BANJO CYLINDER,REAR L&R X X
2-17
CRANKSHAFT & FLYWHEEL
14
50
11
56
17
53
50
56
29 20
38 23
26
35
74
59
62
P007831
2-18
CRANKSHAFT & FLYWHEEL
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221659 1 CRANKSHAFT WITH B.E & MAIN BEARINGS X X
11 DC221660 4 COUNTERWEIGHT X X
14 DC100074 8 SCREW,COUNTERWEIGHT TO CRANK- X X
SHAFT
17 DC221661 1 GEAR,CRANKSHAFT X X
20 DC220417 1 PIN,CYLINDRICAL X X
23 DC220418 1 PLATE,COVER X X
26 DC221662 1 DAMPER,VIBRATION X X
29 DC100066 8 SCREW,DAMPER TO CRANKSHAFT X X
35 DC221663 1 SPACER X X
38 DC100112 6 SCREW,SPACER TO DAMPER X X
50 DC260079 4 KIT,MAIN BEARINGS STD X X
50 DC260080 4 KIT,MAIN BEARINGS 0.10MM X X
50 DC260084 4 KIT,MAIN BEARINGS1.00MM X X
53 DC100640 4 WASHER,THRUST STD X X
53 DC100641 4 WASHER,THRUST 0.50MM X X
53 DC100642 4 WASHER,THRUST 1.00MM X X
56 DC260085 6 KIT,B.E. BEARING STD X X
56 DC260086 6 KIT,B.E. BEARING 0.10MM X X
59 DC221664 1 FLYWHEEL X X
62 DC220420 1 GEAR,RING X X
74 DC100065 10 SCREW,FLYWHEEL TO CRANKSHAFT X X
2-19
CONNECTING RODS & PISTONS
53
56
20
50
47
44
11
P007835
2-20
CONNECTING RODS & PISTONS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221655 6 ROD,CONNECTING X X
11 DC100638 12 SCREW X X
20 DC221656 6 KIT,PISTON AND LINER X X ORDER ADDITIONAL OF ITEM 47
44 DC221657 6 PIN,PISTON X X
47 DC100639 6 CIRCLIP,PISTON PIN X X
50 DC221658 6 KIT,PISTON RING X X
53 DC140168 6 RING,SEAL TOMBAC - LINER TOP 0.15MM X X
56 DC140169 12 RING,SEAL LINER BOTTOM X X
2-21
CAMSHAFT
11
P007836
2-22
CAMSHAFT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221673 1 CAMSHAFT,WITH GEAR X X
8 DC221665 12 FOLLOWER,CAMSHAFT X X
11 DC221666 12 ROD,PUSH X X
2-23
INJECTION PUMP
26
14
41
38
29
8
32
11
35
20
23
17
P008718
2-24
INJECTION PUMP
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING, SEAL X X
14 DC100709 1 SCREW, UNIT PUMP X X
17 DC221668 1 PUMP, FUEL X X
20 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X
23 DC100352 2 SCREW, FUEL PUMP X X
26 DC220461 1 PUMP, FUEL MANUAL & PRE-FILTER X X
29 DC260058 1 KIT, FILTER ELEMENT X X
35 DC221232 1 BOWL, FILTER X X
38 DC120134 1 FITTING, AT HANDPUMP X X
41 DC140149 1 RING, SEAL FITTING X X
2-25
FUEL LINES
86
50
104
47
5
44
41
P007838
2-26
FUEL LINES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC130168 6 PIPE,FUEL X X
41 DC130174 1 PIPE,FUEL RETURN X X
44 DC120207 2 CONNECTOR,FUEL RETURN X X
47 DC120208 1 UNION,BANJO FUEL RETURN X X
50 DC221676 4 INTERMEDIATE,PIECE FUEL RETURN X X
86 DC100024 7 BOLT,BANJO FUEL LEAK PIPE X X
104 DC140173 a/r RING,SEAL FUEL LEAK LINE X X
2-27
FUEL LINES
74
74
95 11
95
68
71 65
92
14 29
95 89
116
20
113
21 26
74
113
32
35
95
53
38
77
56
62
98
71 59
110
107 92
101
80
P007843
2-28
FUEL LINES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
11 DC130169 1 PIPE, DELIVERY PUMP X X Also order item 14. Up to Ser No 00224955
11 DC130216 1 PIPE, DELIVERY PUMP X X Also order item 14. From Ser No 00224956
14 DC130170 1 PIPE, SEPARATION POINT TO FILTER X X Also order item 11. Up to Ser No 00224955
14 DC130217 1 PIPE, SEPARATION POINT TO FILTER X X Also order item 11. From Ser No 00224956
20 DC130171 1 PIPE, FUEL FEED X X Up to Ser No. 00224955
20 DC130220 1 PIPE, FUEL FEED X X From Ser No. 00224956
21 DC120204 1 CONNECTOR X X
23 DC130172 1 PIPE, FUEL, VALVE TO DEL/PUMP X X
26 DC130173 1 PIPE, FUEL, CONTROL UNIT TO PUMP X X
29 DC120205 1 CONNECTOR X X
32 DC221675 1 VALVE, ON INTAKE RAD-CONTROL X X
35 DC120206 1 FITTING, ON INTAKE RAD-CONTROL X X
38 DC140172 1 RING, SEAL ON INTAKE RAD-CONTROL X X
53 DC130175 1 PIPE, FUEL RETURN, FILTER TO TANK X X
56 DC221677 1 VALVE, RETURN PIPE X X
59 DC120209 2 CONNECTOR, CONNECTION FOR TANK X X
62 DC120210 2 NUT, UNION, CONNECTION FOR TANK X X
65 DC221678 1 VALVE, AT FUEL RETURN LINE X X
68 DC120211 1 BOLT, BANJO FUEL PIPE TO FEED PUMP X X
71 DC120211 2 BOLT, BANJO FUEL FEED X X
74 DC120211 3 BOLT, BANJO FROM VALVE TO DEL/PUMP X X
77 DC120211 1 BOLT, BANJO FUEL PIPE TO FILTER X X
80 DC120212 1 BOLT, BANJO RETURN PIPE TO FILTER X X
89 DC140172 4 RING, SEAL FROM FEED PUMP TO FILTER X X
92 DC140172 6 RING, SEAL FUEL FEED X X
95 DC140172 6 RING, SEAL FROM VALVE TO DEL/PUMP X X
98 DC140172 2 RING, SEAL FUEL PIPE TO FILTER X X
101 DC140172 4 RING, SEAL AT FUEL RETURN PIPE X X
107 DC100643 1 CLAMP, FUEL PIPE TO FEED PUMP X X
107 DC100643 2 CLAMP, RETURN PIPE TO FILTER X X
107 DC100643 1 CLAMP, RETURN PIPE TO CRANKCASE X X
107 DC100643 1 CLAMP, FUEL PIPE TO OIL SEPARATOR X X
110 DC100385 1 SCREW, FUEL PIPE TO OIL SEPARATOR X X
110 DC100507 1 SCREW, FUEL PIPE FIXTURE X X
110 DC100621 2 SCREW, FUEL PIPE FIXTURE X X
110 DC100414 1 SCREW, RETURN PIPE TO CRANKCASE X X
110 DC100414 2 SCREW, RETURN PIPE TO FILTER X X
113 DC100644 A/R CLAMP, FUEL PIPE FIXTURE X X
116 DC100645 3 STUD, FUEL PIPE FIXTURE X X
2-29
FUEL FILTER
23
14
26
P007881
2-30
FUEL FILTER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221679 1 FILTER,FUEL X X
8 DC221680 1 HEAD,FILTER X X
14 DC221512 1 KIT,FUEL FILTER ELEMENT X X
SCREW,FUEL FILTER TO OIL FILTER HOUS-
26 DC100538 2 X X
ING
2-31
TURBOCHARGER
20
35 23
80
104 134
131
119 5
107
59
125
122
8
56
44
41
62 71
77
74
P007882
2-32
TURBOCHARGER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221681 1 TURBOCHARGER,SCHWITZER X X
8 DC100316 6 STUD,TURBOCHARGER X X
14 DC130176 1 PIPE,EXHAUST COLLECTION X X
20 DC221682 1 SHIELD,HEAT - FRONT X X
23 DC221683 1 SHIELD,HEAT - REAR X X
35 DC100647 6 SCREW,HEATSHIELD X X
41 DC100648 2 SCREW,COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW,COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD,TURBOCHARGER TO COLLECTION X X
PIPE
NUT,TURBOCHARGER TO COLLECTION
59 DC100296 4 X X
PIPE
62 DC221684 1 PIPE,ELBOW LEFT X X
62 DC222113 1 PIPE,ELBOW RIGHT X X SEE SIB 2004/1071.
71 DC100649 4 SCREW,ELBOW TO COLLECTION PIPE X X
74 DC100650 4 SCREW,ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT,ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE,AIR INTAKE X X
104 DC221686 1 SLEEVE,INTAKE PIPE TO TURBOCHARGER X X
107 201302 2 CLAMP,SLEEVE X X
119 DC100629 1 SCREW,AIR INTAKE PIPE X X
122 DC130178 1 PIPE,CONNECTING TO TURBO AND INTAKE X X
PIPE
125 DC140175 2 RING,SEAL CONNECTING PIPE X X
131 DC221687 1 SHIELD,HEAT TURBOCHARGER X X
134 DC100562 8 SCREW,HEAT SHIELD X X
2-33
AIR COMPRESSOR
52
68
152
47
128
167 59
146 131
92 89 62
56
107
122
110 119
65
32
35
38
179 44
173
41
44
29
176
20
11
17
26
8
TD0000001
2-34
AIR COMPRESSOR
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X
11 DC100651 1 PIN, GROOVED X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X
20 DC221689 1 FLANGE, BEARING X X
26 DC140101 1 RING, SEAL BEARING FLANGE X X
29 DC220940 1 ROD, CONNECTING X X
32 DC260091 1 KIT, LINER WITH PISTON X X
35 DC220633 1 RING, PISTON GROOVE 1 X X
41 DC221690 1 PIN, PISTON X X
44 DC220005 2 RING, SNAP X X
47 DC221691 1 HEAD, CYLINDER X X
52 DC100652 1 SCREW, INTERMEDIATE PLATE TO HEAD X X
56 DC260092 1 KIT, VALVE CYL/HEAD X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X
62 DC221693 1 DISC, VALVE SUCTION X X
65 DC221606 1 GASKET, LINER TO TIMING CASE X X
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X
89 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X
92 DC140155 1 RING, SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE, WATER X X
110 DC130180 1 PIPE, WATER RETURN X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X
122 DC140149 8 RING, SEAL WATER PIPES X X
128 DC221695 1 TANK, OIL X X
131 DC150163 1 BUSHING X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 A/R CLAMP, HOSE X X
173 DC221696 1 CAP, TO PLUG COMPRESSOR OPENING X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW, COVER & LINER X X
2-35
INTAKE MANIFOLD & FLAME START
125
155
137 158
119
140
110
116
113
122
134
65
74 128
68
77
86
71 62
83
50
P007894B
4206D
4206D
4x44x4
HAULER
HAULER REV A
2-36
INTAKE MANIFOLD & FLAME START
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221697 1 HOUSING, INTAKE MANIFOLD X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X
62 DC221698 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X UPTO ENGINE SERIAL NO. 311843
62 DC100735 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X FROM ENGINE SERIAL NO. 311844
65 DC100656 4 NUT, INTAKE MANIFOLD TO CRANKCASE X X UPTO ENGINE SERIAL NO. 311843
68 DC150164 4 BEARING, INTAKE MANIFOLD X X UPTO ENGINE SERIAL NO. 311843
71 DC221699 1 PIN, INTAKE MANIFOLD TO BRACKET X X UPTO ENGINE SERIAL NO. 311843
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X FROM ENGINE SERIAL NO. 311844
74 DC100656 1 NUT, INTAKE MANIFOLD TO BRACKET X X UPTO ENGINE SERIAL NO. 311843
77 DC150164 1 BEARING, INTAKE MANIFOLD TO BRACKET X X UPTO ENGINE SERIAL NO. 311843
UP TO ENGINE SERIAL
83 DC221916 1 UNIT, SENDER, C/A PRESS & TEMP, 3.5BAR X X NO. 941.981-252944 SEE SIB 2004/1080.
FROM ENGINE SERIAL
83 DC222085 1 UNIT, SENDER, C/A PRESS & TEMP, 4.0BAR X X NO. 941.981-252945 SEE SIB 2004/1080.
86 100080 2 SCREW, SENSOR X X UPTO ENGINE SERIAL NO. 295764
86 100081 2 SCREW, SENSOR X X FROM ENGINE SERIAL NO. 295765
110 DC221212 1 BRACKET, NOZZLE HOLDER X X
113 DC221700 1 VALVE, ELECTROMAGNET 24V X X
116 DC221215 1 SEAL, VALVE TO BRACKET X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X
122 DC221701 1 NOZZLE X X
125 DC120144 1 PLUG, HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL, HOLDER X X
137 DC100414 3 SCREW, HOLDER X X
140 DC130182 1 PIPE, FROM INJECTION PUMP TO VALVE X X UPTO ENGINE SERIAL NO. 224955
140 DC130223 1 PIPE, FROM INJECTION PUMP TO VALVE X X FROM ENGINE SERIAL NO. 224956
152 DC120212 1 BOLT, BANJO AT VALVE X X
155 DC100142 3 BOLT, BANJO X X
158 DC140173 2 RING, SEAL AT INJECTION PUMP X X
158 DC140172 2 RING, SEAL AT VALVE X X
158 DC140173 2 RING, SEAL FUEL PIPE TO FILTER X X
2-37
EXHAUST MANIFOLD
11
14
17
P007895
4206D
4206D
4x44x4
HAULER
HAULER REV 0
2-38
EXHAUST MANIFOLD
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221702 2 MANIFOLD,EXHAUST L&R X X
11 DC221653 6 GASKET,MANIFOLD TO CYL/HEAD X X
14 DC220489 12 SPACER,SCREW X X
17 DC100406 12 SCREW,MANIFOLD TO CYL/HEAD X X
2-39
EXHAUST MANIFOLD
95
89
86 71
98
101 32,20
38,20
113 29,20
80
41,20
74
110
68
83
116
65
59
20
53,20
63
20
23
53,20
23,26,53
53,20
62
P007897
4206D
4206D
4x44x4
HAULER
HAULER REV A
2-40
EXHAUST MANIFOLD
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
HOUSING,THROTTLE WITH EXHAUST
20 DC221704 1 BRAKE X X
23 DC150165 2 BUSHING X X
26 DC100415 2 SCREW,EXH/BRAKE THROTTLE VALVE X X
29 DC100385 2 SCREW,BRACKET TO THROTTLE HOUSING X X
32 DC220960 1 LEVER,TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT,BALL LEVER X X
SCREW,LEVER TO THROTTLE VALVE
38 DC100417 1 X X
SHAFT M6X30
41 DC100264 1 NUT,LEVER TO THROTTLE VALVE SHAFT X X
53 DC260093 1 KIT,EXHAUST BUTTERFLY X X
59 DC221705 1 SHIELD,HEAT - TOP X X
62 DC221706 1 SHIELD,HEAT - BOTTOM X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X
NUT,THROTTLE HOUSING TO TURBO-
65 DC100296 6 X X
CHARGER
68 DC221707 1 BRACKET,THROTTLE HOUSING X X
71 DC222112 1 CYLINDER,EXHAUST BRAKE X X SEE SIB 2004/1071.
74 N.S.I. 1 TUBE,SPACER X X
80 DC100320 1 WASHER,CYLINDER TO BRACKET X X
83 DC100117 1 NUT,CYLINDER TO BRACKET X X
86 DC100657 1 SCREW,CYLINDER TO BRACKET M8X70 X X
89 DC100658 1 NUT,CYLINDER X X
95 DC221709 1 SOCKET,BALL X X
98 DC221721 1 CLIP,SECURING X X
101 DC130183 1 PIPE,AIR CYLINDER X X
110 DC100659 1 SCREW, BRACKET TO TIMING CASE X X
113 DC100385 1 SCREW, CLAMP TO BRACKET X X
116 DC130187 1 NUT, CLAMP TO BRACKET X X
2-41
STARTER MOTOR
26
17
11
59
41
35
38
56
P007898
4206D
4206D
4x44x4
HAULER
HAULER REV 0
2-42
STARTER MOTOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221712 1 MOTOR,STARTER 24V 6,2 KW BOSCH X X
11 DC221713 1 BENDIX X X
17 DC150166 1 BEARING,NEEDLE X X
26 DC150167 1 BEARING,NEEDLE X X
35 DC150127 1 BUSHING,COMMUTATOR END X X
38 DC260094 1 KIT,CARBON BRUSH SET X X
41 DC221714 4 SPRING,CARBON BRUSHES X X
56 DC221715 1 SWITCH,SOLENOID X X
59 DC221716 1 SWITCH,SOLENOID X X
77 DC100660 3 NUT,FLANGED STARTER TO T/CASE X X
2-43
ALTERNATOR
287
350
188
92 203
44
339
23
348
194
149
101
11
P008716A
4206D
4206D
4x44x4
HAULER
HAULER REV A
2-44
ALTERNATOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC222013 1 ALTERNATOR, COMPLETE WITH PULLEY X X USED FROM VIN 665 REFER TO SIB 2003/1054.
11 DC100715 4 SCREW X X
23 DC150157 1 BEARING, BALL DRIVE END X X
44 DC150168 1 BEARING, SLIP RING END X X
92 DC222017 1 RECTIFIER X X
101 DC100716 5 SCREW, SET, RECTIFIER X X
149 DC222018 1 CONDENSOR X X
188 DC222019 1 REGULATOR AND CUT-OUT X X
194 DC260095 1 KIT, CARBON BRUSH SET X X
203 DC100346 2 SCREW, REGULATOR X X
287 DC260073 1 KIT, TERMINAL X X
339 DC220508 1 FAN X X
348 DC222020 1 PULLEY X X
349 DC221720 1 SHIELD, ALTERNATOR X X
2-45
ALTERNATOR SUPPORT
23
5
44
53
50
47
35
P007903
4206D
4206D
4x44x4
HAULER
HAULER REV 0
2-46
ALTERNATOR SUPPORT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221725 1 SUPPORT,ALTERNATOR X X
23 DC100114 3 SCREW,SUPPORT TO CRANKCASE X X
M14X1.5X60
35 DC100451 1 SCREW,ALTERNATOR TO SUPPORT M12X45 X X
SCREW,ALTERNATOR TO SUPPORT
44 DC100662 1 M10X130 X X
47 100614 1 WASHER,ALTERNATOR TO SUPPORT M12 X X
50 DC100663 1 NUT,ALTERNATOR TO SUPPORT X X
53 DC150169 1 BUSHING,ALTERNATOR TO SUPPORT X X
2-47
ELECTRICAL EQUIPMENT
12
128
5 41
8 35
173
14
11
167 62
140 92
68 77 86
137 89
83
80
180
182
181
122
149
105 98
113
95
65
P007904A
4206D
4206D
4x44x4
HAULER
HAULER REV C
2-48
ELECTRICAL EQUIPMENT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221768 1 UNIT, CONTROL X X
8 DC221770 1 COOLER, FUEL X X
11 DC221771 6 RING, RUBBER X X
12 DC221772 1 SPRING, CONTROL UNIT X X
14 DC100366 3 SCREW, CONTROL UNIT TO CRANKCASE X X
35 DC150170 2 BUSHING, RPM SENSOR IN TIMING CASE X X
41 DC140178 2 RING, SEAL RPM SENSOR IN TIMING CASE X X
62 DC221726 1 ELECTRONICS, KSA FLAME START SYSTEM X X
65 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X
68 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X
74 DC221728 2 GASKET, FLAME START SYSTEM X X
77 DC221729 1 BOOT, FLAME START SYSTEM X X
80 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X
83 DC100664 1 NUT, FLAME START SYSTEM X X
86 DC221730 2 GASKET, FLAME START SYSTEM X X
89 DC120219 2 SOCKET, PLUG FLAME START SYSTEM X X
92 DC221731 1 BOOT, FLAME START SYSTEM X X
95 DC120220 1 SOCKET, PLUG FLAME START SYSTEM X X
98 DC100603 1 NUT, HEATER PLUG X X
101 DC221732 1 HARNESS, ELECTRICAL ENGINE X X
113 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X
122 DC221733 1 SWITCH, OIL-BREAK X X
128 DC221734 1 SENDER, SPEED CRANKSHAFT X X
137 DC221727 1 HOUSING, SOCKET CABLE X X
140 DC221735 4 GASKET, ELECTRIC CABLE X X
149 DC100385 1 SCREW, START-STOP SWITCH X X
167 DC221736 1 BRACKET, ELECTRICAL CABLE X X
173 DC100359 3 NUT, CABLE TO SUPPORT X X
180 DC120247 1 PLUG, 2 PIN, COMPLETE, SENDER UNIT X X
181 DC120253 1 PLUG, 3 PIN, COMPLETE X X
182 DC120252 1 PLUG, 4 PIN, COMPLETE X X
2-49
OIL PUMP
20
74
56
23
86
101
29
32
P007911
2-50
OIL PUMP
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221737 1 PUMP,OIL WITH DRIVE GEAR X X
20 DC221738 1 GEAR,DRIVE X X
23 DC100373 1 SCREW,OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE,PRESSURE RELIEF X X
32 DC100373 3 SCREW,OIL PUMP & RELIEF VALVE TO X X
CRANKCASE
56 DC130184 1 PIPE,OIL SUCTION X X
74 DC220413 1 GASKET,SUCTION PIPE TO PUMP X X
86 DC100373 2 SCREW,SUCTION PIPE TO PUMP X X
101 DC100602 1 SCREW,SUCTION PIPE TO CRANKCASE X X
2-51
OIL FILTER & OIL COOLER
71
32 41
77 89
8
11
74
44 47
80
92
56
59 83
5 86
20
47
17
44
41
53
26 50
P007914
2-52
OIL FILTER & OIL COOLER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221739 1 HOUSING,OIL FILTER/COOLER X X
8 DC221740 1 COVER X X
17 DC221742 1 UNIT,SENDER OIL PRESSURE X X
26 DC221743 1 UNIT,SENDER OIL TEMPERATURE X X
32 DC221743 1 UNIT,SENDER WATER TEMPERATURE X X
44 DC120114 1 PLUG,SCREW X X
71 DC221724 1 COVER X X
74 DC221513 1 KIT,OIL FILTER ELEMENT X X
80 DC221722 1 COOLER,OIL X X
86 DC100413 4 SCREW X X
89 DC221607 1 GASKET,OIL COOLER TO CRANKCASE X X
92 DC100661 4 SCREW,OIL COOLER TO CRANKCASE X X
2-53
OIL LINES
23
59
53
80
47 74
8
11
83
62
86
68 14
89
P007922
2-54
OIL LINES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 DC130185 1 PIPE,OIL X X
11 DC221744 1 BRACKET,OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET,TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP,OIL PIPE TO BRACKET X X
26 DC100385 2 SCREW,OIL PIPE TO BRACKET M8X16 X X
47 DC100414 1 SCREW,OIL PIPE TO T/CASE COVER X X
53 DC140149 2 RING,SEAL OIL DEL/PIPE X X
59 DC120135 1 BOLT,BANJO OIL DEL/PIPE X X
62 DC120135 1 BOLT,BANJO OIL PIPE TO CRANKCASE X X
68 DC140149 2 RING,SEAL OIL PIPE TO CRANKCASE X X
74 DC130186 1 PIPE,OIL RETURN X X
80 DC221746 1 GASKET,PIPE ELBOW TO TURBOCHARGER X X
83 DC100507 2 SCREW,ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING,SEAL OIL RETURN TO T/CASE X X
89 DC120223 1 FITTING X X
2-55
WATER PUMP
14
14,29
14,29
59
14
14
53 14
35
5,8,65
5,8
5,8
38
47
5,8
5,8
5,8
59 5,8
5,8
5
32
5,8 5,65
41
44
P007923
2-56
WATER PUMP
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221747 1 PUMP,WATER WITH GASKETS X X
8 DC260097 1 KIT,IMPELLER PARTS X X
14 DC260096 1 KIT,GASKET WATER PUMP X X
20 DC221748 1 HUB X X
29 DC140110 2 RING,SEAL THERMOSTAT TO WATER PUMP X X
32 DC100087 9 SCREW,WATER PUMP TO CRANKCASE X X
35 DC220800 1 UNIT,SENDER WATER PUMP X X
38 DC221577 2 ELEMENT,THERMOSTAT 83 DEGREES X X
41 DC221749 1 PULLEY,WATER PUMP X X
44 DC100621 4 SCREW,PULLEY TO WATER PUMP M8X12 X X
47 DC221750 1 OUTLET,WATER PUMP X X
53 DC221751 1 CONNECTOR,RETURN X X
59 DC100087 2 SCREW,OUTLET TO WATER PUMP X X
59 DC100666 1 SCREW,OUTLET TO WATER PUMP X X
59 DC100597 2 SCREW,CONNECT AND IN/PIPE TO W/PUMP X X
GASKET,CONNECTOR AND IN/PIPE TO W/
65 DC221752 1 X X
PUMP
2-57
FAN
56
47
17
P007924
2-58
FAN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221753 1 FAN,8-BLADE X X
17 DC221094 1 DRIVE,FAN BEHR X X
47 DC100385 6 SCREW,FAN TO FAN COUPLING X X
56 DC100352 3 SCREW,FAN TO INTERMEDIATE PIECE X X
2-59
BELT TIGHTENER & BELT
20
5
14
17
26
P007947
2-60
BELT TIGHTENER & BELT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221515 1 TIGHTENER,BELT X X
14 DC120224 1 PIN,PIVOT X X
17 DC221754 1 COVER,BELT TIGHTENER X X
20 DC100382 1 SCREW,BELT TIGHTENER TO SUPPORT X X
26 DC221514 1 BELT,V POLY 2835MM X X
2-61
ENGINE SUPPORT
26
23
17
P007948
2-62
ENGINE SUPPORT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221755 2 SUPPORT,ENGINE-FRONT X X
23 DC221756 1 EYE,LIFTING-LEFT X X
23 DC221757 1 EYE,LIFTING-RIGHT X X
26 DC100094 2 SCREW,LIFTING EYE TO CRANKCASE X X
2-63
P.T.O.
17
5
104
11
89
110
83
71
95
59
47
38
35
77
65
53
89
41
26
P008065 A
2-64
P.T.O.
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221204 1 HOUSING,P.T.O. X X
11 DC150121 1 BEARING,CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE,SPACER P.T.O. X X
26 DC220533 1 SHAFT,P.T.O. X X
35 DC150118 1 BEARING,BALL P.T.O X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X
41 DC221206 1 RING,BEARING P.T.O X X
47 DC100434 A/R SHIM,1MM X X
47 DC100435 A/R SHIM,1.2MM X X
53 DC221208 1 FLANGE,P.T.O. X X
59 DC140091 1 RING,SEAL BEARING HOUSING TO T/CASE X X
65 DC140090 1 RING,SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING,SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE,OUTPUT FLANGE TO P.T.O. SHAFT X X
83 DC100019 1 NUT,OUTPUT FLANGE TO P.T.O. SHAFT X X
89 DC140045 1 RING,SEAL HOUSING TO T/CASE X X
95 DC100112 5 SCREW,HOUSING TO T/CASE M8X35 X X
104 DC221207 1 GEAR,DRIVE P.T.O. X X
110 DC100433 1 NUT,GEAR TO P.T.O. SHAFT X X
2-65
AIRCON COMPRESSOR
17
20
23
11
26
14
P007949
2-66
AIRCON COMPRESSOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X
8 DC221759 1 COUPLING X X
11 DC260098 1 KIT,GASKET DELIVERY AND SUCTION PIPE X X
14 DC100667 4 SCREW,COMPRESSOR TO SUPPORT X X
17 DC221783 1 SUPPORT X X
23 DC221782 1 STRUT,SUPPORT TO CRANKCASE X X
26 DC100382 4 SCREW,STRUT TO SUPPORT X X
2-67
LOOSE PARTS
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 P011199
2-68
LOOSE PARTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 206523 2 MTG, RUBBER, CAC-CHASSIS X X
2 206560 1 CLAMP, V, TURBO OUTLET X X
3 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X
4 208829 4 CLAMP, HOSE X X
5 206352 2 HOSE, INTERCOOLER X X
6 206543 1 PIPE, RADIATOR, BOTTOM X X
7 206981 1 SCREW, AIR FTG X X
8 206983 1 PLUG, AIR FTG X X
9 206984 1 CLIP, AIR FTG X X
10 206985 1 SEAL, AIR FTG X X
11 207004 4 CLIP, SPRING, SHROUD-RAD X X
12 207005 1 SHROUD, FAN X X
13 DC221777 1 COVER, LEFT X X
14 DC221774 1 CONDUIT, CABLE LEFT X X
15 DC221773 1 CONDUIT, CABLE RIGHT X X
16 DC221776 1 COVER, RIGHT X X
17 DC221775 5 CLIP X X
18 DC100417 5 SCREW X X
19 DC221778 1 FITTING X X
2-69
ENGINE, COOLING SYSTEM
48
54
55 9
10 47
51 52
47 58
56 47
54 51
8
60
69 47 65
50
47
49
62
48 49
54 63
64 53
53
10 48 66
52
56
59 53
54
8 49
3
1
48
54
48
54
57
54
71
8
61
68 70 50
47
56
47
51
47
49
67
E09840405 F SH1
2-70
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 100080 6 BOLT X X
8 100312 5 NUT, NYLOC X X
9 100094 2 BOLT, HEXHEAD X X
48 100083 5 SCREW, HEXHEAD X X
49 100085 14 SCREW X X
51 100314 6 NUT, NYLOC X X
55 173595 1 GUARD, BREATHER, BEHR RAD X X
56 173733 4 PLT, SPACER, CAC X X
57 174575 1 BKT, RAD/CAC, RHS BOT X X
58 174576 1 BKT, RAD/CAC, LHS TOP X X
59 176135 1 BKT, RAD/CAC, LHS BOT X X
60 183404 1 MTG, GUARD, FAN, LHS X X
61 183405 1 MTG, GUARD, FAN, RHS X X
62 206188 1 COOLER, AIR, CHARGE, BEHR X X
64 206352 2 HOSE, INTERCOOLER, RED SIL X X
65 206355 1 RADIATOR, BEHR X X
66 206523 2 MTG, RUBBER, CAC-CHASSIS X X
67 207004 4 CLIP, SPRING, SHROUD-RAD X X
68 207005 1 SHROUD, FAN, PLASTIC X X
69 207199 1 GUARD, FAN, LHS X X
70 207200 1 GUARD, FAN, RHS X X
71 208884 1 GUARD, TOP, FAN X X
2-71
44
45 40
42
39
43
32
46
12
41
21
17 4 1
1 7
2 11
9
17
41
17
18 11
18 17
34 26
16
25 37
27
14
25
38 17
27
10
1 17 13
19
6 17
8 30
2 23
2
2 7
5
1 15
20
1
22 3
7
36 1
2
18 24 9 28
29
22
1 23
35
3
22
18
31
22
22
22
33
E09840405 F SH2
2-72
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 100080 6 BOLT X X
9 100494 6 SCREW, HEXHEAD X X USED FROM VIN 626 SEE SIB 2003/1044
11 130001 2 HOSE, PUSHLOCK X X
14 173592 1 BKT, BREATHER PIPE SUPP X X
15 173984 1 BRKT, HOSE, ENGINE HEATHER X X
16 176341 1 BKT, REAR, BREATHER PIPE, SUPPLY X X
19 201420 1 P CLIPS X X
20 201438 1 P CLIPS X X
21 201439 2 P CLIPS X X
22 218035 6 CLAMP, T-BOLT X X USED FROM VIN 940 SEE SIB 2004/1026
24 203764 1 P CLIP X X
25 203923 2 GROMMET X X
26 203926 1 GROMMET X X
27 203927 4 GROMMET X X
28 218642 1 HOSE, RADIATOR, TOP X X USED FROM VIN 940 SEE SIB 2004/1026
28 206528 1 HOSE, RADIATOR, TOP X X
29 218646 1 HOSE, RADIATOR, MIDDLE X X USED FROM VIN 940 SEE SIB 2004/1026
29 206530 1 HOSE, RADIATOR, MIDDLE X X
30 218685 1 HOSE, T-ASSY, ENG HEATER X X USED FROM VIN 940 SEE SIB 2004/1026
30 206533 1 HOSE, BRANCHED, ENG HEATER X X
31 206543 1 PIPE, RADIATOR, BOTTOM X X
32 182352 1 TANK, HEADER X X USED FROM VIN 626 SEE SIB 2003/1044
33 218643 1 HOSE, RADIATOR, BOTTOM X X USED FROM VIN 940 SEE SIB 2004/1026
33 207216 1 HOSE, RADIATOR, BOTTOM X X
34 218644 1 HOSE, MAKE-UP LINE, EXP, TANK X X USED FROM VIN 940 SEE SIB 2004/1026
34 207217 1 HOSE, MAKE-UP LINE, EXP, TANK X X
35 218645 1 HOSE, MAKE-UP LINE, ENGINE X X USED FROM VIN 940 SEE SIB 2004/1026
35 207218 1 HOSE, MAKE-UP LINE, ENGINE X X
36 207221 1 PIPE, MAKE-UP LINE X X
37 207222 1 PIPE, BREATH, ENG-EXP TANK X X
38 207223 1 PIPE, BREATH, RAD-EXP TANK X X
39 100063 6 WASHER, HARDENED X X USED FROM VIN 626 SEE SIB 2003/1044
40 100953 6 CAPSCREW, SOCHD X X USED FROM VIN 940 SEE SIB 2003/1094
40 100467 6 CAPSCREW, SOCHD X X USED FROM VIN 626 SEE SIB 2003/1044
41 120162 2 ADAPTOR X X USED FROM VIN 626 SEE SIB 2003/1044
42 140537 1 GASKET, SURGE TANK X X USED FROM VIN 626 SEE SIB 2003/1044
43 206945 2 MOUNTING, RUBBER, SQUIGLY X X USED FROM VIN 626 SEE SIB 2003/1044
44 218796 1 CAP, STEEL, RADIATOR X X USED FROM VIN 940 SEE SIB 2004/1004
45 207098 1 FILLER, NECK SURGE TANK X X USED FROM VIN 626 SEE SIB 2003/1044
46 210813 1 SIGHT GLASS, HEADER TANK X X USED FROM VIN 626 SEE SIB 2003/1044
2-73
ENGINE,COOLING SYSTEM, RADIATOR
TD0000232
2-74
ENGINE,COOLING SYSTEM, RADIATOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 206355 1 RADIATOR, BEHR X X
2 121263 1 PLUG, DRAIN X X
2-75
ENGINE FUEL SYSTEM KIT
23
26 12
12
3
1
5 20 25
9 23
10
16 9
24
21 18
27 22
22
18
11 21
19
8
26
15 17
5
13 2
14
28
16
14
E09840404 I
2-76
ENGINE FUEL SYSTEM KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 DC220461 1 PUMP, HANDLIFT & PREFILTER LATES X X
2 241181 1 HOSE X X
3 241180 1 HOSE X X
4 241179 1 HOSE X X
5 218346 2 K-CLAMP, SMOOTH, DOUBLE X X
6 207693 1 FILTER, UNIT, FUEL-WATER X X
7 207160 1 SHIELD, ANTI-SPLASH, FUEL SYSTEM X X
9 201439 2 P CLIPS X X
10 200653 1 CABLE TIE X X
11 173965 1 BKT, DIESEL HOSE GUIDE X X
12 121451 2 ADAPTOR X X
13 120670 1 CONNECTOR X X
14 120667 2 ELBOW X X
16 100657 6 NUT, STOVER X X
17 100312 2 NUT, NYLOC X X
18 100310 2 NUT, NYLOC X X
19 100089 2 SCREW X X
20 100080 1 BOLT X X
25 100543 4 WASHER, FENDER, S/STEEL X X
PLEASE SEE SIB 2005/1009 FOR MORE INFORMATION.
2-77
FUEL-WATER FILTER UNIT
1 7
P009709 A
2-78
FUEL-WATER FILTER UNIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207693 1 FILTER, UNIT, FUEL-WATER X X
2 207694 1 ELEMENT, FUEL FILTER X X
3 224670 1 BOWL, SEE-THRU X X
4 224667 1 VALVE, DRAIN SELF VENTING X X
5 218508 2 CLAMP, FUEL FILTER X X
6 226385 1 KIT, LID & GASKET X X
7 226386 1 KIT, T-HANDLE & O-RING X X
8 221597 1 KIT, SEAL, SERVICE X X
2-79
EXHAUST KIT
36
27
25
10 45
36
34
36
27
17
27
15
26
44
46 16
39
44
33 28 46
8
42
26
33 33
15
29
37
47
19
47
30
E11842403 D SH1
2-80
EXHAUST KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 218039 1 EXH, MANIFOLD, MACH, OM501LA X X
7 208718 1 PIPE, FLEX, EXHAUST, S/STEEL X X USED FROM VIN 272 SEE SIB 2002/1047.
8 208717 3 CLAMP, SEAL, RIKER, 5 INCH X X USED FROM VIN 272 SEE SIB 2002/1047.
10 208138 1 STACK, EXHAUST, 4X4 HAULER X X
15 207113 2 MTG, BAND, 400MM, SILENCER X X
16 207112 1 SILENCER, 400MM, S/STEEL X X
17 206789 1 EXHAUST, INTERMEDIATE X X
19 206560 1 CLAMP, V, TURBO OUTLET, OM501LA X X
25 176676 1 BKT, STACK, SILENCER X X
26 176074 2 BRKT, EXH PIPE/HEAT SHIELD X X
27 100670 4 U BOLT, CLAMP X X
37 100283 1 NUT, HEXAGON X X
39 100212 2 BOLT X X
2-81
EXHAUST SHIELD KIT
44
5
46
24
46 11
28
23
46 22
44 46
48
47 9
38 49
40
33
40
33
33
32 43
33
40 41
13 42
33 33
39
39 43 41
33 33
43
33 33
42 33
14
43 33 4
33 2
33 41
43
33
18
33
35
33
26 29
1 33
33 41 12
41
41
33 E11842403 D SH2
2-82
EXHAUST SHIELD KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218285 1 SHIELD, DECAL PANEL X X USED FROM VIN 665 SEE SIB 2003/1053.
2 218277 1 SHIELD, HEAT, SILENCER, LHS X X USED FROM VIN 665 SEE SIB 2003/1053.
4 217598 1 SHIELD, SILENCER INLET X X USED FROM VIN 1249 SEE SIB 2003/1009.
5 218333 1 SHIELD, HEAT, TURBO X X USED FROM VIN 665 SEE SIB 2003/1053.
9 208139 1 SHIELD, STACK, EXHAUST X X
11 207489 1 CAP, SHIELD, SILENCER X X
12 207189 1 SHIELD, HEAT SILENCER, INNER X X USED FROM VIN 1090 SEE SIB 2004/1071.
13 207163 1 SHIELD, HEAT, PIPE TOP X X
14 207161 1 SHIELD, HEAT, SILENCER, OUTER, RHS X X
18 206614 1 SHIELD, HEAT, PIPE TOP X X
22 162262 2 BUSH X X USED FROM VIN 1090 SEE SIB 2004/1071.
23 176136 1 BKT, REAR, SHIELD, TURBO X X
24 186872 1 BKT, FNT, SHIELD, TURBO X X USED FROM VIN 1090 SEE SIB 2004/1071.
26 176074 2 BRKT, EXH PIPE/HEAT SHIELD X X
32 100670 5 U-BOLT, CLAMP X X
33 100424 41 WASHER, HARDENED X X USED FROM VIN 1249 SEE SIB 2003/1009.
35 100316 1 NUT, NYLOC X X USED FROM VIN 1249 SEE SIB 2003/1009.
38 100657 11 NUT, STOVER X X
39 100212 2 BOLT X X
41 100210 11 BOLT X X
43 100111 14 SCREW, HEXHD X X USED FROM VIN 1249 SEE SIB 2003/1009.
49 100493 2 BOLT, HEXHD X X USED FROM VIN 1090 SEE SIB 2004/1071.
2-83
AIR INTAKE KIT
1
3
9
11
5
13
11 14
6
4
14
7 2
12
8 10
E09840402 C
2-84
AIR INTAKE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290145 1 PRE-CLEANER X X
2 290144 1 CLEANER, AIR, RADIAL SEAL X X
3 208161 2 MTG BAND, AIRCLEANER X X
4 207212 1 PIPE, AIR INTAKE X X
5 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X
6 203537 1 CLAMP, T-BOLT X X
7 203535 1 CLAMP, T-BOLT X X
8 201664 1 RUBBER ELBOW X X
9 200466 1 INFORMER X X
10 200465 1 VACUATOR, SLEEVE X X
12 100316 3 NUT, NYLOC X X
13 100210 3 BOLT X X
2-85
AIR CLEANER & PRE-CLEANER ASSEMBLY
7
11
10
P007982 A
2-86
AIR CLEANER & PRE-CLEANER ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290144 1 AIR CLEANER ASSY X X
2 221379 1 ELEMENT, PRIMARY X X
3 221378 1 ELEMENT, SECONDARY X X
4 221377 1 ACCESS COVER X X
5 220993 1 O-RING X X
6 206659 1 VACUATOR VALVE X X
7 290145 1 PRE-CLEANER X X
8 202860 1 BOWL, PRE CLEANER X X
9 220535 1 COVER, PRE CLEANER X X
10 NSI 1 BODY, PRE CLEANER X X
11 NSI 1 NUT, WING X X
2-87
4206D 4x4 HAULER
2-88
SECTION 3 DRIVETRAIN
4206D 4x4 HAULER

3-1
TRANSMISSION, NON RETARDER KIT
2 34
2
23
7
15
17
14
26
20 28
13
29 27
22
20
24 9
5
1 11
6
32 25
3 11
33
36
47 21
6
24 8
31
1 10
3
42 16
30 51
41
50
39
E11842410 C SH1
3-2
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
11 100992 6 CAPSCREW, CSK SOCHD X X
14 120053 1 ADAPTOR, MALE, PUSHLOCK X X
15 120873 1 FITTING, PUSHLOCK X X
16 122111 1 ELBOW X X
20 162121 2 MTG, T/MISSION, HD4560, SHIM X X USED FROM VIN 552 SEE SIB 2003/1026
21 172232 4 SPACER, SHIM GEARBOX X X
23 174486 1 ASSY, BREATHER, SOCKET X X
24 176544 2 PLT, TWO HOLE WASHER X X
25 178365 8 PLT, SPACER, T/MISSION MTG X X
26 178582 1 MTG, LHS, ENG-T/MISSION X X USED FROM VIN 552 SEE SIB 2003/1026
27 178583 1 MTG, RHS, ENG-T/MISSION X X USED FROM VIN 552 SEE SIB 2003/1026
28 178589 1 SHIM, REAR MTG, OM501/502LA X X USED FROM VIN 552 SEE SIB 2003/1026
29 190921 1 T/MISSION, HD4060, TC541 V9, MOD X X
30 191017 1 FLANGE, MODIFIED X X USED FROM VIN 940 SEE SIB 2004/1020
31 201419 1 P CLIP X X
32 201420 1 P CLIPS X X
33 207646 4 MTG, RUBBER, T/MISSION, SPLT X X
34 210016 1 BREATHER, RESERVOIR X X
36 AL100023 1 SCREW, TAPPING X X
39 AL100048 1 BOLT X X
41 AL140010 1 O-RING X X
42 AL140030 1 O-RING X X
47 AL170001 1 BRACKET, OIL FILL TUBE X X
50 AL210022 1 PLATE, RETAINING X X
3-3
12
18
19
37
46
44
43 38
45
35
E11842410 C SH2
3-4
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
12 101038 5 BOLT, HEXHD X X USED FROM VIN 552 SEE SIB 2003/1026
18 161874 5 SPACER, STRTCH BOLT, F/WHEEL X X USED FROM VIN 552 SEE SIB 2003/1026
19 161877 5 BUSH X X USED FROM VIN 552 SEE SIB 2003/1026
35 AL100003 7 BOLT X X
37 AL100046 6 BOLT X X
38 AL100047 11 BOLT X X
43 AL160279 1 FLEXPLATE X X
44 AL160280 3 FLEXPLATE X X
45 AL160281 1 ADAPTOR, FLEXPLATE X X
46 AL160282 1 PLATE, WEAR X X
3-5
TRANSMISSION, MAIN HOUSING
4
6
5
7
2
9 10
13
11
12
15
8 18 17
19
21
22
20
39 23
41 24
40 13
27
38
43
28
36
37
29
35
30
P004982A
3-6
TRANSMISSION, MAIN HOUSING
GROUP 01-722
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 AL100001 14 BOLT X X
4 AL160003 1 BACKPLATE ASSY, CLUTCH X X
5 AL160006 4 PLATE, P1 RING, THRUST X X
5 AL160788 4 PLATE, P1 RING, THRUST, PEEK X X SIB 2005/1011 use with AL200297
6 AL100007 12 RIVET X X
7 AL200011 1 GEAR, P1 RING X X No longer used (Order Kit AL260106)
7 AL200297 1 GEAR, P1 RING X X SIB 2005/1011
10 AL210001 4 SPRING ASSEMBLY, RETURN X X
UPTO SERIAL
11 AL160007 1 PLATE, PISTON RETURN X X NO: 661013788
FROM SERIAL
11 AL160771 1 PLATE, PISTON RETURN X X NO: 661013789 REFER TO SIB 2004/1078
UPTO SERIAL
12 AL160010 1 RETAINER ASSY, C3 SPRING X X NO: 661013788
FROM SERIAL
12 AL160772 1 RETAINER ASSY, C3 SPRING X X NO: 661013789 REFER TO SIB 2004/1078
UPTO SERIAL
13 AL260104 2 KIT, TAPERED PISTON RETURN PLATE X X NO: 661013788 REFER TO SIB 2004/1078
15 AL160009 1 PISTON ASSEMBLY, C3 CLUTCH X X
17 AL100007 12 RIVET X X
18 AL160006 4 PLATE, P1 THRUST X X
19 AL160015 1 HOUSING, C3 CLUTCH X X
22 AL210001 4 SPRING ASSEMBLY, RETURN X X
UPTO SERIAL
FROM SERIAL REFER TO SIB 2004/1078
UPTO SERIAL
FROM SERIAL REFER TO SIB 2004/1078
27 AL160009 1 PISTON ASSEMBLY, C4 CLUTCH X X
28 AL160018 1 HOUSING, C4 CLUTCH X X
35 AL100002 14 BOLT X X
36 AL200015 1 PLATE, IDENTIFICATION X X
37 AL100008 1 SCREW X X
38 AL100003 1 BOLT X X
39 AL200017 1 SENSOR ASSEMBLY, SPEED X X
40 AL140001 1 O-RING X X
41 AL170002 1 BRACKET, SPEED SENSOR X X
43 AL160021 1 HOUSING, MAIN X X
GROUP 01-807
Same As Group 01-722, Except For Parts Listed Below.
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 AL160564 5 PLATE, C3 CLUTCH FRICTION X X
9 AL160565 4 PLATE, C3 CLUTCH REACTION X X
3-7
TRANSMISSION, FILL TUBE
P010235
3-8
TRANSMISSION, FILL TUBE
GROUP 01-602
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 AL140009 1 SEAL, FILL TUBE X X USED FROM VIN 600 SEE SIB 2003/1049
4 AL200274 1 TUBE,OIL FILL X X USED FROM VIN 600 SEE SIB 2003/1049
5 AL200273 1 INDICATOR,OIL LEVEL X X USED FROM VIN 600 SEE SIB 2003/1049
6 AL170001 1 BRACKET, OIL FILL TUBE X X
7 AL100023 1 SCREW, TAPPING X X
GROUP 02-628
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 NOT USED IN THIS GROUP X X
2 NOT USED IN THIS GROUP X X
3-9
TRANSMISSION, MAIN SHAFT
P010265
3-10
TRANSMISSION, MAIN SHAFT
GROUP 05-600
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL160730 A/R SHIM,SELECTIVE, 0.27MM X X
2 AL160101 1 BEARING ASSY,THRUST X X
4 AL200003 1 RING,RETAINING EXTERNAL X X
5 AL160737 1 GEAR,P2 SUN X X
6 AL160738 1 SPACER,BEARING X X
7 AL200195 1 GEAR,SUN P3 X X
8 AL160739 1 SHAFT,MAIN X X
3-11
TRANSMISSION, FLANGE
P010266
3-12
TRANSMISSION, FLANGE
GROUP 08-769
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 220846 1 FLANGE, OUTPUT HD ISO 180 X X
12 AL140010 1 O RING X X
19 AL140030 1 O RING X X
20 AL210022 1 PLATE,RETAINING X X
21 AL100048 1 BOLT X X
3-13
TRANSMISSION, FRONT SUPPORT & OIL PUMP
4
5
7
8
1 9
11
6
12 13
18
17 20
19
14
21
25
26
23 22
24
P010269
3-14
TRANSMISSION, FRONT SUPPORT & OIL PUMP
GROUP 10-609
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL100020 7 BOLT X X
2 AL100002 7 BOLT X X
4 AL140012 1 O-RING X X
5 AL140013 1 SEAL ASSEMBLY, OIL X X
6 AL100020 7 BOLT X X
7 AL260087 1 HOUSING ASSEMBLY,PUMP X X
8 AL160087 1 BUSHING X X
9 AL160088 1 HOUSING, PUMP X X
11 AL260003 1 GEAR SET, CYCLOIDAL X X
13 AL160089 1 PLATE, WEAR X X
14 AL100004 14 BOLT X X
17 AL160093 1 SLEEVE, GROUND X X
18 AL160095 1 SUPPORT,FRONT ASSY X X
19 AL160094 2 PIN, DOWEL X X
20 AL160095 1 SUPPORT,FRONT ASSY X X
21 AL160096 1 SLEEVE, FRONT SUPPORT X X
22 AL210003 1 SPRING X X
23 AL150007 1 BALL X X
24 AL160098 1 PIN, DOWEL X X
25 AL260018 1 KIT, SEALRING X X KIT CONTAINS 3 SEALRINGS.
26 AL150008 1 BEARING ASSEMBLY, ROLLER X X
3-15
TRANSMISSION, P1 PLANETARY
13
14
7
8
10
11
12
10
P010281
3-16
GROUP 14-1005
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 AL160068 1 RING, RETAINING, INTERNAL X X
4 AL160043 1 RING, RETAINING X X
5 178192 1 RING,P1 INDEX X X
6 AL160508 6 SPINDLE, P1 PLANETARY X X
7 AL260081 1 ASSY,CARRIER/BUSHING,P1 X X
9 AL160570 1 BUSHING,P1 CARRIER X X
10 AL160069 12 WASHER, P1 THRUST X X
11 AL260021 1 GEAR SET, P1 PINION X X
13 AL160101 1 BEARING ASSEMBLY, THRUST X X
14 AL160103 1 GEAR, RING X X
3-17
8 14
13
9
12
10
11
P010287
3-18
TRANMISSION, P2 PLANETARY
GROUP 15-511
I Vin Series
Q SS
T
PART No. T DESCRIPTION TC REMARKS
E From:
Y DR
M To:
5 174605 1 RING, P2 INDEXING X X
6 AL160740 1 ASSY,CARRIER AND BUSHING,P1 X X
9 AL160741 8 WASHER,P2 PINION THRUST X X
10 AL29501045 8 BEARING,ROLLER X X
11 AL160742 1 SET,GEAR,P2 PINION X X
12 AL160743 4 SPINDLE,P2 PLANETARY X X
13 AL160107 1 BEARING ASSEMBLY, THRUST X X
14 AL160744 1 GEAR,RING P3 PLANETARY X X
3-19
TRANSMISSION, CONTROL VALVE (PART 1)
102
98
18
94 25 17
15 16
97 15 104
16 14
22
13
96 1 21
18 12
95 94
2
11
50
51
37 52
30
29
36 27 28
27
37
32
36 31 26
36 34 33
36
37 35
36 38 37
38 38 46
37
75
89 88 74
55
58 57 56
60
59
61
77 62
73 65
72 63
87 64
66
86 78 67
85 63
80
64 68
81 70
83 79
84
82
69
P010288
3-20
GROUP 16-1701
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
11 AL200042 1 STANDOFF X X
12 AL140014 1 O-RING X X
13 AL200041 1 SEAL, STANDOFF X X
14 AL200040 1 GROMMET, STANDOFF, 14-WAY X X
15 AL200016 A/R PLUG, CAVITY X X
16 AL200034 2 GROMMET, BACKSHELL X X
17 AL160073 2 FOLLOWER, BACKSHELL X X
18 AL160072 2 HOUSING, BACKSHELL X X
21 AL160073 1 FOLLOWER,BACKSHELL X X
22 AL200014 A/R CONTACT, PIN, NO. 16 X X
25 AL200039 1 CONNECTOR, 31-WAY X X
26 AL200043 1 PLATE, HARNESS CHANNEL X X
27 AL200095 1 SENSOR, TEMPERATURE X X
28 AL200181 1 CONNECTOR,2-WAY X X
29 AL200048 2 TERMINAL,SOCKET,150 SERIES X X
30 AL200049 1 LOCK,SECONDARY X X
31 AL200029 1 CONNECTOR, SELENOID X X
32 AL200031 1 TERMINAL, FEMALE X X
33 AL200030 1 TERMINAL, 280 SERIES SOCKET X X
34 AL200045 1 CONNECTOR, C3PS X X
35 AL200046 2 TERMINAL, MALE X X
36 AL200029 6 CONNECTOR, SOLENOID X X
38 AL200030 3 TERMINAL, 280 SERIES SOCKET X X
51 AL200048 3 TERMINAL, FEMALE, 150 SERIES X X
USED PRIOR TO S/N6610048466 &
52 AL200049 2 LOCK,SECONDARY X X
6610052000 THROUGH 6610052184
USED FROM S/N 6610048466, EXCEPT
52 AL200168 1 LOCK,SECONDARY TPA X X
S/N6610052000 THROUGH 6610052184
55 AL100038 2 SCREW, HEX HEAD X X
56 AL200050 1 SWITCH, PRESSURE X X
58 AL200029 1 CONNECTOR, SOLENOID X X
59 AL140015 1 O-RING X X
3-21
102
98
18
94 25 17
15 16
97 15 104
16 14
22
13
96 1 21
18 12
95 94
2
11
50
51
37 52
30
29
36 27 28
27
37
32
36 31 26
36 34 33
36
37 35
36 38 37
38 38 46
37
75
89 88 74
55
58 57 56
60
59
61
77 62
73 65
72 63
87 64
66
86 78 67
85 63
80
64 68
81 70
83 79
84
82
69
P010288
3-22
GROUP 16-1701
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
60 AL200211 2 SOLENOID,ASSY N/O X X
61 AL140001 1 O-RING X X
62 AL140008 1 O-RING X X
63 AL200033 2 VALVE,SOLENOID REGULATOR X X
65 AL200212 1 SOLENOID,ASSY N/C X X
66 AL140007 1 O RING X X
67 AL140006 1 O RING X X
68 AL160071 3 PIN,RETAINING X X
69 AL160109 1 BODY,SOLENOID,ROTATING CLUTCH X X
70 AL160110 1 VALVE,A/R X X
72 AL200052 1 STOP, A/R VALVE X X
73 AL160066 1 PIN, RETAINING X X
74 AL160064 1 SEAL, FACE X X
75 AL100022 7 BOLT X X
77 AL160111 1 BODY, SOLENOID STATIONARY CLUTCH X X
81 AL200033 3 VALVE, SELENOID REGULATOR X X
82 AL200212 3 SOLENOID, N/C X X
83 AL140006 1 O-RING X X
84 AL140007 1 O-RING X X
85 AL160113 1 STOP, VALVE X X
87 AL160112 1 VALVE, OVERDRIVE X X
89 AL100022 8 BOLT X X
KIT CONTAINS AL200208 GASKET ,
91 AL260082 1 KIT,SUCTION FILTER X X AL200207 & AL100118 BOLT
95 AL100022 2 BOLT X X
102 AL100030 1 NUT,PANEL X X
104 AL210006 1 CLIP,SPRING X X
GROUP 16-1739
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL200231 1 VALVE,ASSEMBLY CONTROL X X
2 AL200210 1 WIRING HARNESS, INTERNAL TRANS ID3 X X
96 AL200208 1 GASKET X X
97 AL200207 1 HOUSING,FILTER ASSY X X
98 AL100118 1 BOLT,FLANGED X X
3-23
105
111
110 147 147
108 109
112 115
141
145 137 116 114
106 133 120 113
119 148
124 118
117 123
122
121
125
142
127
143 126
144 138
139 128
140 134
129
135
136 130
131
132 179
164
178
165
167
177
176 168
175
174
169
171
172
170
180
181
P010289
3-24
GROUP 16-1701
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
105 AL200056 1 PLATE,SOLENOID SEPERATOR X X
106 AL100021 2 BOLT, FLANGED X X
108 AL160065 1 PIN,RETENTION X X
109 AL160124 1 VALVE,LOCK-UP X X
111 AL160115 1 STOP,LOCKUP VALVE X X
113 AL160125 1 VALVE,LUBE REGULATOR X X
115 AL160116 1 STOP,LUBE REGULATOR X X
117 AL160126 1 VALVE,MAIN REGULATOR X X
119 AL160117 1 STOP,MAIN REGULATOR X X
121 AL160127 1 VALVE,CONTROL MAIN X X
122 AL210017 1 SPRING,CONTROL MAIN X X
123 AL160118 1 STOP,CONTROL MAIN X X
125 AL200213 1 SOLENOID,ASSY FORWARD X X
126 AL140008 1 O RING X X
127 AL140020 1 O RING X X
128 AL160135 1 BODY,CONTROL VALVE X X
129 AL160129 1 PIN,SPRING X X
130 AL160130 1 VALVE,C2 X X
132 AL160119 1 STOP,VALVE X X
134 AL160131 1 VALVE,EXHAUST BACK X X
3-25
105
111
110 147 147
108 109
112 115
141
145 137 116 114
106 133 120 113
119 148
124 118
117 123
122
121
125
142
127
143 126
144 138
139 128
140 134
129
135
136 130
131
132 179
164
178
165
167
177
176 168
175
174
169
171
172
170
180
181
P010289
3-26
GROUP 16-1701
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
136 AL160120 1 STOP,EXHAUST BACK X X
138 AL160132 1 VALVE,C1 LATCH X X
140 AL160121 1 STOP,VALVE X X
142 190832 1 VALVE,CONVERTER REGULATOR X X
144 160874 1 STOP,VALVE X X
147 AL100108 1 BOLT,MOUNTING X X
148 AL200165 1 ASSEMBLY,OIL LEVEL SENSOR X X
164 AL160134 1 PLATE,SEPARATOR X X
165 AL200057 1 GASKET,PLATE,CHANNEL X X
167 AL160123 2 PIN,DOWEL X X
168 AL160573 1 PLATE,CHANNEL X X
169 AL120005 1 PLUG ASSEMBLY,OIL DRAIN X X
170 AL140019 1 O RING X X
171 AL120002 8 PLUG ASSEMBLY,PRESSURE TAP X X
172 AL140003 1 O RING X X
174 AL160139 2 COVER,FILTER X X
175 AL200059 2 GASKET,FILTER COVER X X
176 AL140017 2 O RING X X
177 AL140018 2 O RING X X
178 AL120006 2 PLUG,CONVERTER END X X
179 AL200061 1 GASKET,CASE X X
180 AL100031 9 BOLT X X
181 AL100001 34 BOLT X X
3-27
TRANSMISSION, OIL COOLER (NON RETARDER)
P010305
3-28
TRANSMISSION, OIL COOLER (NON RETARDER)
GROUP 20-540
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL120020 2 PLUG ASSY,COOLER PORT X X
3-29
TRANSMISSION, TORQUE CONVERTER
2 7
3
9 10
11
12
5
13
17 14
18
16
19
20
22
23
24
25
27
28 15
29
30
26 31
21 32
33
36
34
P010314
3-30
TRANSMISSION, TORQUE CONVERTER
GROUP 21-764
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 AL140022 1 O-RING X X
5 AL100034 36 NUT X X
10 AL160145 1 SEALRING, LOCKUP PISTON X X
11 AL160146 1 PISTON ASSEMBLY, LOCKUP X X
12 AL160147 1 SEALRING, LOCKUP PISTON X X
13 AL200216 1 DAMPER ASSEMBLY X X
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH X X
15 AL100036 44 BOLT X X
16 AL150011 1 1 BEARING ASSEMBLY, THRUST BEARING X X
17 AL260026 1 TURBINE ASSEMBLY X X
18 AL160162 1 SEALRING, TURBINE HUB X X
19 AL150012 1 2 BEARING ASSEMBLY, THRUST BEARING X X
20 AL160150 1 WASHER, TANGED, THRUST BEARING X X
21 AL260024 1 ASSY,STATOR,CONVERTER,COMPLETE X X
23 AL160152 1 RETAINER, THRUST BEARING NO 2 X X
24 AL160153 1 WASHER, STATOR THRUST, FRONT X X
25 AL150013 1 RACE, STATOR X X
26 AL210014 12 SPRING, STATOR X X
27 AL160154 12 ROLLER, STATOR X X
28 AL160155 1 STATOR AND CAM ASSEMBLY X X
29 AL160158 A/R SHIM, CONVERTER, 0.27 MM X X
30 AL160159 1 RACE, TANGED, THRUST BEARING X X
31 AL160160 1 3 BEARING ASSEMBLY, THRUST BREARING X X
32 AL140023 1 O-RING X X
33 AL160161 1 RACE, LIPPED, THRUST BEARING NO 3 X X
36 AL100035 36 BOLT, T-HEAD X X
GROUP 21-928
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 AL120026 1 PLUG, CONVERTER END X X
7 AL160574 1 COVER ASSEMBLY,CONVERTER X X
34 AL260025 1 PUMP ASSEMBLY, CONVERTER, COMP. X X
3-31
TRANSMISSION, ROTATING CLUTCH
10 11
7 12 13
14
23
24 16 17
25 19
26
21
27
22
28
18
29
30 31 20
30
35
36 32
37
36
34
33
38
40
24 39
41
36
24
P008615 A
3-32
TRANSMISSION, ROTATING CLUTCH
GROUP 25-511
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL100005 1 BOLT X X
2 AL160055 A/R SHIM, TURBINE 4.000 mm X X
4 AL140002 1 O-RING X X
6 AL160054 1 SHAFT, TURBINE X X
7 AL160001 1 BUSHING, TURBINE SHAFT X X
10 AL160045 1 SEALRING KIT X X KIT CONTAINS THREE SEALRINGS.
11 AL160014 1 DRUM, ROTATING CLUTCH X X
12 AL150003 1 BEARING, THRUST X X
13 AL260008 1 HUB ASSEMBLY, ROTATING CLUTCH X X
14 AL160002 1 BUSHING, ROTATING CLUTCH HUB X X
17 AL160044 1 RING, TURBINE SHAFT RETAINING X X
18 AL160048 1 SEALRING, C2 PISTON X X
19 AL160047 1 SEALRING, C1 PISTON X X
20 AL160049 1 SEALRING, EXTERNAL, LIP TYPE X X
21 AL160028 1 PISTON, C2 X X
22 AL260014 1 SPRING ASSEMBLY, C2 X X
23 AL160036 1 PLATE, C2 SPRING X X
25 AL160046 1 SEALRING, C1 X X
27 AL200215 1 SPRING ASSEMBLY, C1 X X
92 AL160052 1 SEALRING, ROTATING CLUTCH PISTON X X
33 AL160576 6 PLATE, C1 REACTION X X
35 AL160563 1 HUB, C1 DRIVE X X
37 AL160024 1 HUB, C2 DRIVE X X
38 AL160577 7 PLATE, C2 REACTION X X
40 AL160033 1 BACKPLATE, C2 CLUTCH X X
41 AL200009 1 GEAR ASSEMBLY, SUN X X
GROUP 25-543
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
UP TO SERIAL
26 AL160027 1 PISTON, C1 X X NO: 6610148912
FROM SERIAL
26 AL160769 1 PISTON, C1 X X NO: 6610148913 REFER TO SIB 2004/1079
UP TO SERIAL
28 AL160026 1 PISTON, BALANCE, ROTATING CLUTCH X X NO: 6610148912
FROM SERIAL
28 AL160770 1 PISTON, BALANCE, ROTATING CLUTCH X X NO: 6610148913 REFER TO SIB 2004/1079
31 AL160030 1 PLATE, C1 CLUTCH PRESSURE X X
32 AL160575 7 PLATE, C1 FRICTION X X
34 AL160022 1 BACKPLATE, C2 CLUTCH X X
39 AL160578 7 PLATE, C2 FRICTION X X
3-33
TRANSMISSION, CONVERTER HOUSING
2
3
10 5
9
7
P010317
3-34
TRANSMISSION, CONVERTER HOUSING
GROUP 25-511
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 AL120004 1 VENT ASSEMBLY, OIL X X
3 AL160019 1 HOUSING, CONVERTER X X
5 AL140001 1 O-RING X X
6 AL170003 1 RETAINER, SPEED SENSOR X X
7 AL160745 1 BOLT,SELF LOCKING X X
8 AL160541 1 COVER X X
9 AL200007 1 GASKET, CONVERTER HOUSING X X
10 AL100002 25 BOLT X X
3-35
TRANSMISSION, P3 PLANETARY & REAR COVER
P010319
3-36
TRANSMISSION, P3 PLANETARY & REAR COVER
GROUP 39-697
I Vin Series
Q SS
T
PART No. T DESCRIPTION TC REMARKS
E From:
Y DR
M To:
1 AL200008 1 GASKET, REAR COVER X X
2 AL100006 19 BOLT X X
6 AL210026 1 SHAFT ASSEMBLY, OUTPUT, SINGLE X X
HOLE
10 174605 1 RING, P3, INDEXING X X
12 AL210024 1 WASHER, THRUST X X
13 AL160041 1 RING, RETAINING, EXTERNAL X X
14 AL160746 4 SPINDLE,P3 PLANETARY PINION X X
15 A29506054 4 THRUST WASHER P3 X X
16 AL160506 1 SET,GEAR, P3 PINION X X
17 A29515618 8 ASSY,BEARING,ROLLER X X
18 A29506054 4 THRUST WASHER P3 X X
19 AL150002 1 BEARING ASSEMBLY,ROLLER X X
21 AL160042 1 RING, RETAINING, EXTERNAL X X
22 AL260012 1 SPRING AND RETAINER ASSEMBLY X X
23 AL160029 1 PISTON, C5 CLUTCH X X
24 AL160051 1 SEALRING, PISTON X X
25 AL160050 1 SEALRING, INTERNAL X X
26 AL150006 2 CUP, ROLLER BEARING X X
33 AL140001 1 O-RING X X
34 AL170003 1 RETAINER, SPEED SENSOR X X
35 AL200264 1 BOLT X X
40 AL160025 1 NUT,SPEED SENSOR,OUTPUT X X
41 AL160541 1 COVER X X
GROUP 39-819
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
27 AL260007 1 COVER ASSEMBLY, REAR X X
28 AL100011 1 WASHER, SEALRING X X
29 AL120003 1 PLUG, TACHOGRAPH X X
30 AL160013 1 COVER, REAR X X
38 TC162168 1 WASHER, RETAINING X X
39 TC295371 1 OUTPUT NUT X X
3-37
TRANSMISSION, WIRING HARNESS
13
27 Retarder Temperature
Sensor Connector
28
29
Output Speed
Sensor Connector
30
26
31
32 Accumulator
Solenoid Connector
33
“K”
Solenoid 21
Connector Engine Speed
Sensor Connector 20
19 18
22
23 17 16
34
15
24
25
Sensor
Harness
Turbine Speed Connector 14
Sensor Connector
P008646
3-38
TRANSMISSION, WIRING HARNESS
GROUP 70-904
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
13 AL200013 1 HARNESS ASSEMBLY, WIRING X X
13 AL200176 1 HARNESS ASSEMBLY, WIRING, SENSOR X X
14 AL200014 12 PIN, CONTACT X X
15 AL100013 1 LOCKWASHER X X
16 AL100014 1 NUT, CONNECTOR X X
17 AL200016 4 PLUG, CAVITY X X
18 AL200005 1 CONNECTOR, RECEPTACLE 16-WAY X X
19 AL200012 1 GROMMET, BACKSHELL X X
20 AL200006 1 FOLLOWER, BACKSHELL X X
21 AL160017 1 HOUSING, BACKSHELL X X
22 AL200001 1 CONNECTOR, 2-PIN X X
23 AL200002 2 TERMINAL , SOCKET X X
27 AL200180 2 SEAL, WIRE X X
GROUP 70-1090
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
34 AL170004 1 BRACKET, HARNESS X X
3-39
TRANSMISSION, SHIFT SELECTOR (VERSION 8 & 8A)
4
2
3
1
10
11
14 13
13
15
16
17
18
19
22
20
WTEC III
21
P010311
3-40
TRANSMISSION, SHIFT SELECTOR (VERSION 8 & 8A)
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 AL200066 1SELECTOR,GEAR,REMOTE,PUSH BUT X X
2 AL200080 1LABLE,MODE, X X
3 AL160561 1KIT,KEYPAD REPAIR X X
4 AL200089 1 FACEPLATE/BEZEL X X PART OF AL160561.
5 AL200083 1 GASKET, X X PART OF AL160561.
6 AL200087 1OVERLAY, X X
7 AL100044 7RING,RETAINING X X
8 AL200205 1PCB/SWITCH ASSY X X
9 AL260040 1KIT,HOUSING/HARNESS X X
10 AL200082 1 HOUSING, X X
11 AL100043 4 SCREW, X X
13 AL260038 1KIT,SHIFT SELECTOR CONNECTOR X X
14 LOCK ASSIST/SEAL X X PART OF AL260038.
15 CONNECTOR,20-WAY X X PART OF AL260038.
16 AL200088 20 TERMINAL,PIN X X PART OF AL260038.
17 SEAL,CABLE,14-WAY X X PART OF AL260038.
18 AL200090 10 PLUG,CAVITY X X PART OF AL260038.
20 AL260037 1 KIT,SHIFT SELECTOR MOUNTING X X
21 AL100045 2 NUT X X
22 AL170009 2 BRACKET X X
3-41
TRANSMISSION, COOLER BOX
20
1
3
15
18
1
9
14
1
3
4
3 4 10 21
1 2 8
17 12
19
1
7
1
13
3
1
3
11
6
5
16
1
3 E09840118 D
3-42
TRANSMISSION, COOLER BOX
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 100543 3 WASHER, FENDER, S/STEEL X X
9 100731 4 SCREW X X
11 178478 1 GUARD, PIPES, COOLER-BOX X X
12 172873 1 LID, COOLER, BOX, T/M X X
13 176132 1 COVER, KIT BOX ASSY, COOLING X X
14 176342 1 COVER, SIDE, T/COOLER BOX X X
15 176343 1 ACCESS REAR X X
16 176344 1 COVER, FRONT, T/COOLER BOX X X
17 176348 1 PLATE, COVER, T/M BOX & WDB TANK X X
18 176370 1 PLATE, SEAL, COOLBOX / SHIELD X X
19 182030 1 BOX, COOLER, T/M, W/BRAKES X X
20 207661 1 SEAL, COOL/BOX, HEATSHIELD X X
3-43
TRANSMISSION COOLER, FAN ASSEMBLY
8 17 NOTE ORIENTATION OF WASHER (17)

A 6 RELATIVE TO SLOTTED NUT (11)
7
6
12 11
24 BEND SPLITPIN LEGS
OVER AFTER ASSEMBLY
17
10
2
11
7 16
8
6
5 2
6 15 14
13 3
19
3
5
3 3 23
5
3 15 13
20 3
3 21
13
3 5 18
3 25
13
21 3
18 13 24
25
9 17
1 3
10
25 1
18 4 15
3 3
13
18
25
22
25
18
21
3
13 261930 D
3-44
TRANSMISSION COOLER, FAN ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 261930 1 KIT, FAN ASSY, T/M COOLING X X
4 100870 8 CAPSCREW, SOCHD X X
5 100089 4 SCREW X X
7 100152 1 SPLITPIN X X
8 100210 4 BOLT X X
10 100312 4 NUT, NYLOC X X
11 100604 1 NUT, SLOTTED X X
14 100731 4 SCREW X X
16 160865 1 COUPLING, FAN TO HYD MOTOR X X
17 160920 1 WASHER, SPECIAL X X
18 162174 8 PLT, SPACER, RUBBER MNT X X USED FROM VIN 940 SEE SIB 2003/1071
19 178822 1 PLT, MTG, LHS, SPIDER X X USED FROM VIN 940 SEE SIB 2003/1071
20 178823 1 PLT, MTG, RHS, SPIDER X X USED FROM VIN 940 SEE SIB 2003/1071
21 178824 4 PLT, SHIM, SPIDER X X USED FROM VIN 940 SEE SIB 2003/1071
22 182390 1 MTG, FAN, MOTOR, C/BOX X X USED FROM VIN 940 SEE SIB 2003/1071
23 206376 1 FAN, SUCKER, FAN ONLY X X
24 206525 1 COWLING, T/MISSION COOLER X X
25 218328 8 MTG, ANTI-VIBRATION, C/BOX X X USED FROM VIN 940 SEE SIB 2003/1071
3-45
TRANSMISSION COOLER, ASSEMBLY
15
A
23
15
4 21
30
26
19 26 13
24 30
22
10
9 3
18
11 30
26
24 27
20
25
16
17
28
29
28
29
14 7
12 16
8
16
1
261933 F
3-46
TRANSMISSION COOLER, ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 261933 1 KIT, COOLER ASSY, T/M COOL X X
1 243771 1 HOSE X X
2 243770 1 HOSE X X
3 218816 1 CLAMP, RUBBER, 7, TM COOLER X X USED FROM VIN 940 SEE SIB 2003/1093.
4 208640 1 COOLER, T/MISSION, MODINE X X USED FROM VIN 217 SEE SIB 2002/1036.
5 207657 2 CLAMP, ALU, 2 BOLT X X
6 207169 2 SPACER, CLAMP, ALU X X
7 187309 1 PIPE, INTERM, IN, T-COOLER X X
8 187308 1 PIPE, INTERM, OUT, T-COOLER X X
9 187307 1 PIPE, OUTLET, T-COOLER X X
10 187306 1 PIPE, INLET, T-COOLER X X
11 186294 1 PIPE, ASSY, OUTLET, FAN MOTOR X X USED FROM VIN 940 SEE SIB 2003/1093.
12 176372 1 MTG, PIPES, TRANS, COOL, FRNT X X
13 176133 1 MTG, CLAMP, RUBBER X X
14 175016 1 MTG, PIPES, TRANS COOL, REAR X X
15 122140 2 ELBOW X X
18 122008 1 ELBOW X X
19 120763 1 ELBOW X X USED FROM VIN 940 SEE SIB 2003/1093.
20 120588 1 PLUG X X
22 100731 4 SCREW X X
25 100530 1 WASHER, COPPER X X
27 100312 2 NUT, NYLOC X X
28 100085 4 SCREW X X
3-47
DROP BOX AND MOUNTINGS
13
3 5
4 13
10
12
4
6
1
14
8
11
11
9
9
16
17
15
16
17
13
11
8
4 7
4
11
9
E09840420 E
3-48
DROP BOX AND MOUNTINGS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 250193 1 T/CASE, ASSEMBLY X X USED UP TO VIN 675 SEE SIB 2004/1036.
1 250289 1 T/CASE, GEAR RATIO ASSEMBLY X X USED FROM VIN 1150 SEE SIB 2004/1076.
2 224437 1 FITTING, BREATHER EXT X X FROM SERIAL NO. 462 SEE SIB 2003/1028.
3 210016 1 RESERVOIR BREATHER X X
4 201322 12 MTG, SPLIT, ENG, TRANS X X
5 186965 1 SHIELD, SILENCER BASE X X USED FROM VIN 1249 SEE SIB 2005/1009.
6 186964 1 BASE SHIELD SUPPORT X X USED FROM VIN 1249 SEE SIB 2005/1009.
7 178542 6 SHIM, DROP BOX X X
12 100494 2 SCREW, HEXHEAD X X USED FROM VIN 1249 SEE SIB 2005/1009.
14 224416 2 MOUNTING, TOP, T/CASE X X
15 224417 2 MOUNTING, BOTTOM, T/CASE X X
3-49
DROP BOX, CASING
USED UP TO VIN: 675
50
101
44, 47
101
100
102
101
44, 47
43, 47
46, 45
99
P007444A
3-50
DROP BOX, CASING
USED UP TO VIN: 675

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 225258 1 HOUSING, DROP BOX X X
43 224254 1 PLUG, DRAIN MAGNETIC X X
44 120396 2 PLUG, FILLER X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER, COPPER X X
47 DC140072 3 WASHER X X
50 224257 1 BOLT, EYE X X
99 225245 3 PLUG, SCREW X X
100 225271 16 INSERT, THREADED X X
101 225262 44 HCM, HELICOIL X X
102 224429 1 GLASS, SIGHT-TRANSFER BOX X X
3-51
DROP BOX, CASING
USED FROM VIN: 940 - DROP BOX SERIAL NO: 002
50
101
101
106 100
105
104 105
107
44, 47
43, 47
45, 46
99
P010778A
3-52
DROP BOX, CASING

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 224445 1 HOUSING, MC X X USED FROM VIN 940 SEE SIB 2004/1076.
43 224254 1 PLUG, DRAIN MAGNETIC X X
44 120396 2 PLUG, FILLER X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER, COPPER X X
47 DC140072 3 WASHER X X
50 224257 1 BOLT, EYE X X UP TO DROP BOX SERIAL NO: 028
50 224499 1 BOLT, EYE X X FROM DROP BOX SERIAL NO: 029
100 225271 16 INSERT, THREADED X X
101 225262 44 HCM, HELICOIL X X
104 224467 1 FRAME X X USED FROM VIN 940 SEE SIB 2004/1076.
105 224469 2 O-RING X X USED FROM VIN 940 SEE SIB 2004/1076.
106 224468 1 GLASS X X USED FROM VIN 940 SEE SIB 2004/1076.
107 100193 6 BOLT, HEX HD X X USED FROM VIN 940 SEE SIB 2004/1076.
3-53
DROP BOX, INPUT SHAFT ASSEMBLY
USED UP TO DROP BOX SERIAL NUMBER 354 (17000 SERIES)
83
67
77
56
103
31
29
81
72
12
74
83
18
68
1
83
34
65
61
32
69
27
P011165
P011165A
3-54
USED UP TO DROP BOX SERIAL NUMBER 354 (17000 SERIES)

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
7 224211 1 INSERT, INPUT FRONT X X
8 225244 1 INSERT, INPUT REAR X X SEE SIB 2003/1028.
12 225240 1 SHAFT, INPUT X X
18 225234 1 GEAR, INPUT X X
27 225251 1 BEARING, SPACER X X SEE SIB 2003/1028.
29 224190 1 FLANGE, PLATE X X
31 225252 1 FLANGE X X
32 225253 1 LID, INPUT X X SEE SIB 2003/1028.
34 225255 1 PLATE, RETAINER X X SEE SIB 2003/1028.
56 224223 1 BEARING, CYLINDER ROLLER X X
61 225270 1 BEARING, SPERICAL X X SEE SIB 2003/1028.
65 224367 1 CIRCLIP X X SEE SIB 2003/1028.
67 224370 6 SCREW, HEX X X
68 100089 6 SCREW, HEX X X
69 100209 3 SCREW, HEX X X SEE SIB 2003/1028.
72 224194 4 SCREW, CAP X X
74 100808 12 SCREW, CAP X X
77 224202 1 SEAL X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X
103 217285 1 SHEILD, MUD X X
3-55
USED FROM DROP BOX SERIAL NO: 355 (17000 SERIES)

83
67
56
103
8
81
72
77
31
29
12
74
83
18
68
32
40
75
83
25
61
63
P011166A
3-56

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
7 224211 1 INSERT, FRONT INPUT X X
8 224431 1 INSERT, REAR INPUT X X SEE SIB 2003/1028.
18 225234 1 GEAR, INPUT X X
25 224432 1 SHAFT, EXTENSION X X SEE SIB 2003/1028.
29 224190 1 FLANGE, PLATE X X
31 225252 1 FLANGE X X
32 224433 1 LID, INPUT X X SEE SIB 2003/1028.
40 224253 1 PIN, SPRING X X SEE SIB 2003/1028.
61 224434 1 BEARING, BALL X X SEE SIB 2003/1028.
63 224435 1 BEARING, ROLLER X X SEE SIB 2003/1028.
67 224370 6 SCREW, HEX X X
68 100089 6 SCREW, HEX X X
72 224194 4 SCREW, CAP X X
74 224374 12 SCREW, CAP, SPECIAL X X USED FROM VIN 940 SEE SIB 2004/1027.
75 224436 3 SCREW, CAP X X SEE SIB 2003/1028.
77 224202 1 SEAL X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X
103 217285 1 SHEILD, MUD X X
3-57
DROP BOX, IDLER SHAFT ASSEMBLY
73
67
33
83
6
67
82
69
6
55 55
17
11
83
82 69
33
P007446A
3-58
DROP BOX, IDLER SHAFT ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
6 224210 2 INSERT, IDLER, PTO X X
11 225241 1 SHAFT, IDLER X X
17 225235 1 GEAR, IDLER X X
33 225254 2 LID, INPUT X X
67 224370 16 SCREW, HEX X X
69 100209 4 SCREW, HEX X X
73 100213 6 SCREW, CAP X X
82 225269 2 O-RING X X
83 224231 2 O-RING X X
3-59
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY
84
86
72
103
77
29
4
81
30
67
65 99
60 USED UP TO VIN 675
9
9
57
P011167A
3-60
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 224208 1 HOUSING, BEARING REAR X X
9 225242 1 SHAFT, OUTPUT REAR X X USED UP TO VIN 675 SEE SIB 2004/1036.
9 224377 1 SHAFT, OUTPUT REAR X X USED FROM VIN 940 SEE SIB 2004/1036.
29 224190 1 PLATE, FLANGE X X
30 224203 1 FLANGE X X
60 224225 1 BEARING, FOUR POINT X X
65 224367 1 CIRCLIP, INTERNAL X X
67 224370 10 SCREW, HEX X X
72 224194 4 CAPSCREW X X
77 224202 1 SEAL, SHAFT X X
81 224229 1 O-RING X X
84 224232 1 O-RING X X
86 225268 1 O-RING X X
103 217285 1 SHEILD, MUD X X
3-61
DROP BOX, FRONT OUTPUT ASSEMBLY
USED UP TO VIN 675 (SIB 2004/1036)
5 4 2
3
19
18
1
12
11 21
10
9
8
7
16
28
15 17 20
14
27
42
13
26
25
24
29
23 32
35
29
22
32
34
33
32 41
31
13
36
29
40
37
39
38
30 36 37
P011168
3-62
USED UP TO VIN 675 (SIB 2004/1036)

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 225246 1 HOUSING, CLUTCH, DROP BOX X X SEE SIB 2004/1008.
2 224493 1 FORK X X SEE SIB 2004/1008.
4 225257 1 COVER, CLUTCH X X
5 224372 8 SCREW, HEX X X
6 100089 6 SCREW, HEX HEAD X X
7 224370 4 SCREW, HEX X X
8 225250 1 COVER, ACTUATOR X X
9 224235 1 O-RING X X
10 224200 1 SEAL, PISTON X X
11 224244 1 PISTON X X
12 224237 1 SPRING, COMPRESSION X X
15 224229 1 O-RING X X
16 224203 1 FLANGE X X
18 ST20032 1 BEARING, DEEP GROOVE BALL X X
21 224373 1 MAGNET X X
22 225243 1 SHAFT, OUTPUT FRONT X X
23 225259 1 BUSH X X
24 225230 1 SLIDE, CLUTCH X X
25 224258 1 CIRCLIP, EXTERNAL X X
26 225263 1 BEARING, DEEP GROOVE BALL X X
27 224236 1 O-RING X X
28 225247 1 HOUSING, BEARING FRONT X X
29 224253 3 PIN, SPRING X X
30 224249 1 CIRCLIP, SHAFT X X
31 225232 1 CARRIER, PLANETARY X X SEE SIB 2003/1028.
32 224240 3 WASHER, THRUST X X
33 224241 1 BUSH X X
34 225239 1 GEAR, SUN X X
35 225237 1 GEAR, RING X X
36 225260 2 ROLLER, NEEDLE X X
37 224282 2 WASHER, WEAR X X SEE SIB 2003/1028.
38 225238 1 GEAR, PLANET-SET X X
39 224250 1 SPACER X X
40 225233 1 PIN, PLANETARY X X
41 225236 1 GEAR, OUTPUT X X
42 217285 1 SHEILD, MUD X X

3-63
USED FROM VIN 940 - DROP BOX SERIAL NO: 002

36
66 85
65
58
68
4
26 80
67
81
72 99
77
103
30
29
72
79
16
64
20
9
59 2
P011169
3-64
USED FROM VIN 940 - DROP BOX SERIAL NO: 002

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 225247 1 HOUSING, BEARING FRONT X X
3 225246 1 HOUSING, CLUTCH, DROP BOX X X
4 224373 1 MAGNET X X
9 224377 1 SHAFT, OUTPUT FRONT X X
16 225236 1 GEAR, OUTPUT X X
20 224463 1 ADAPTER, FLANGE X X
26 225250 1 COVER, ACTUATOR X X
30 224203 1 FLANGE X X
36 225257 1 COVER, CLUTCH X X
58 ST20032 1 BEARING, DEEP GROOVE BALL X X
59 225263 1 BEARING, DEEP GROOVE BALL X X
64 224258 1 CIRCLIP, EXTERNAL X X
67 224370 4 SCREW, HEX X X
79 224228 1 O-RING X X
80 224235 1 O-RING X X
81 224229 1 O-RING X X
85 224236 1 O-RING X X
103 217285 1 SHEILD, MUD X X
3-65
DROP BOX FILTRATION SYSTEM
7
9 17
16
10 7
1 4
9 5
3
5
7
4
3
5 4
2
6
12
11
14
13
7
15
18
TD0000004
3-66
DROP BOX FILTRATION SYSTEM

I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 224492 1 PUMP, GEAR X X SEE SIB 2004/1076.
2 100111 2 SCREW, HEX HD X X
3 224481 2 FITTING, STUD, MALE X X
4 224489 6 RING, CUTTING X X
5 224487 6 NUT X X
6 224785 1 PIPE, RETURN X X
7 224480 4 FITTING, SWIVEL, ELBOW X X
8 224478 1 PIPE, CONNECTION X X
9 224482 2 REDUCER, THREADED X X
10 224475 1 FILTER ASSY X X
11 222219 1 FILTER X X
12 224717 1 PIPE, SUCTION X X
13 224786 1 P-CLAMP X X
14 100684 1 SCREW, HEX X X
15 225269 1 O-RING X X
16 224716 1 BRACKET X X
18 224817 1 PLUG, SUCTION X X
3-67
DRIVE LINE KIT
31
24 4
24
32
33
26 17 35
20 35
23 31 32
24 35
15 6
11 12
11
8
24
26 22
36 34 36
31 34 36
36
24 7 30
35
11 28
11 35
5
24 19 28
26 14 29
13 10
36 25 25
34 33 27
35
3
21
18
21
2
21
21
1
21
E11842430 F
3-68
DRIVE LINE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290304 1 PROPSHAFT X X
6 217602 1 GUARD, PTO, T/SHIELD MTG X X
7 207364 1 COUPLING, PTO, OM501LA X X
8 186672 1 GUARD, REAR, PTO SHAFT X X
9 186662 1 GUARD, LOWER, PTO, FNT X X
10 178754 1 U-BKT, GUARD, PTO SHAFT, FNT X X USED FROM VIN 626 SEE SIB 2003/1024.
11 176083 4 GUARD, PROPSHAFT, BOTTOM X X
12 176082 1 GUARD, PROPSHAFT, TOP X X
13 162212 1 COUPLING X X
14 160009 1 WASHER X X
19 100731 6 SCREW X X
21 100720 20 BOLT, HEXHD X X
26 100323 6 NUT, NYLOC X X
29 100212 1 BOLT X X USED FROM VIN 626 SEE SIB 2003/1024.
31 100158 6 BOLT X X
3-69
PROPSHAFTS
5
12 7
2 7
4
6
1
3
2
5
6
14
7
10 11
13
12
15 16
3-70
PROPSHAFTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290396 1 PROPSHAFT, 0695D100D100,2020 X X SIB 2003/1024
2 221754 2 FLANGE X X
3 221753 1 CROSS & ROLLER, LUBE FOR LIFE X X
4 221931 1 CROSS & ROLLER, RE-LUBE X X
5 290331 1 PROPSHAFT, 1215D180D180SERRATED70 X X
6 221751 2 JOINT, UNIVERSAL X X
7 290261 2 PROPSHAFT, 0310,8.5C,8.5C,165M85 X X
9 100720 8 BOLT, HEX HD X X
10 121290 1 VALVE, AIR-RELIEF X X
11 121289 1 CAP, DUST X X
12 290304 1 PROPSHAFT, 0368,8.5C,8.5C,165M85 X X
14 100720 8 BOLT, HEX HD X X
15 121290 1 VALVE, AIR-RELIEF X X
16 121289 1 CAP, DUST X X
3-71
COUPLING, PTO
2 3 8
3
5 7
14
6
13
16
15
17
12
11
10
TD0000856
3-72
COUPLING, PTO
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207364 1 COUPLING, PTO X X
2 208191 2 ELEMENT, RUBBER X X
3 150015 2 BEARING X X
4 208192 1 DISC, FRICTION X X
5 NSI 1 JOURNAL, SUPPORTING X X
6 NSI 1 HUB X X
7 NSI 1 RING, SPACER X X
8 NSI 1 CIRCLIP X X
9 NSI 1 CASING X X
10 NSI 1 SPRING, CUP X X
11 NSI 1 RING, CENTERING X X
12 NSI 1 HUB, SPIGOT X X
13 NSI 6 SCREW, CAP X X
14 NSI 6 NUT X X
15 NSI 6 SCREW, CAP X X
16 NSI 6 WASHER, LOCK X X
17 NSI 6 NUT X X
3-73
THRU DRIVE KIT
1
2
6 9
8
11 10
7
13
12
15 14
3
4
16
15
14
11
13
7
12
4
3
8 10
E11842431 B
3-74
THRU DRIVE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 100089 8 SCREW,HEXHD X X
2 100147 8 WASHER,FLAT X X
6 120807 1 ELBOW X X
7 140581 2 SEAL X X
8 150081 2 BEARING X X
9 161569 1 RING,BRG RETAINER-T/DRIVE X X
10 161584 2 COVER, BEARING - T/DRIVE X X
11 190956 2 YOKE,8.5C,B40D X X SEE SIB 2002/1071.
12 204830 1 YOKE,8.5C MID AXLE INPUT X X
13 208787 1 DEFLECTOR,DUST COVER,YOKE,B40D X X THIS PART IS WELDED TO 204830.
14 221175 2 INPUT SHAFT NUT WASHER X X
15 221176 2 INPUT SHAFT NUT X X
16 208087 1 DRIVE SHAFT X X
3-75
PARK BRAKE KIT
3
10
5
7
2
8
9
4
9
11
E11842432 B
3-76
PARK BRAKE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290421 1 ACTUATOR, PARK BRAKE X X
2 176950 6 SHIM, 3MM, ADT PARK BRAKE X X
3 176073 2 PLATE, STOP, PARK BRAKE X X
4 176072 2 PLATE, STEPPED, PARK BRAKE X X
5 174057 4 SHIM, 1.6MM, ADT PARK BRAKE X X
6 160875 1 DISC, PARK BRAKE X X
3-77
PARK BRAKE ASSEMBLY
1 48
50 45 44
33
46
15
32 52
49 16
11
36
47 43
33
4
49 12
35
40
13
30
14
41
10
40 30
39
51
38
34
2
29 37 3
28
22
27 42
26 21
5 53
19 20
29 18 6
31
37
27 26 20
23 17
24
9 25
7 8
P008514 A
3-78
PARK BRAKE ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290421 1 PARK BRAKE ASSEMBLY XX
2 223716 1 KIT, BEARING XX
3 NSI 1 ECCENTRIC BEARING ASSY XX
4 NSI 2 SHAFT SUPPORT BEARINGS XX
5 223717 1 KIT, SEAL & GASKET XX
6 NSI 2 COUNTERSUNK BOLT XX
7 NSI 4 RETAINING BOLT XX
8 NSI 1 BLANKING PLUG XX
9 NSI 1 COPPER WASHER XX
10 NSI 1 GASKET SEAL XX
11 NSI 2 PISTON SCREWS XX
12 NSI 1 GASKET SEAL-TOP COVER XX
13 NSI 2 PISTON SEAL ASSY XX
14 NSI 2 SLIDE PIN SEALS XX
15 NSI 1 SEAL ASSY XX
16 NSI 2 CAPSCREWS-COVER PLATE XX
17 223719 1 KIT, ADJUSTER RH XX ALSO INCLUDES ITEMS 6 TO 10.
18 NSI 1 ADJUSTER SCREW XX
19 NSI 1 COMPRESSION SPRING XX
20 NSI 2 DAMPING RING XX
21 NSI 1 ADJUSTER CASSETTE XX
22 NSI 1 BEVEL GEAR-TORQUE LIMITER XX
23 NSI 1 ADJUSTER GEAR SEGMENT XX
24 223721 1 KIT, ADJUSTER SLEEVE & THRUST XX ALSO INCLUDES ITEMS 11 & 13.
25 NSI 1 END COVER PLUG XX
26 NSI 2 CIRCLIPS XX
27 NSI 2 SPRINGS XX
28 NSI 1 ACTUATOR BLOCK XX
29 NSI 2 ADJUSTER SLEEVES XX
30 NSI 2 PISTONS XX
31 NSI 2 ADJUSTER SLEEVES GEARS XX
32 NSI 1 LOAD PLATE XX
33 NSI 2 ROLL PINS XX
34 223722 1 KIT, SLIDE PIN XX ALSO INCLUDES ITEMS 8, 9 & 14.
35 NSI 1 RETAINING PIN XX
36 NSI 1 LOCKING CLIP XX
37 NSI 2 SLIDE PIN COVER PLUGS XX
38 NSI 2 SLIDE PIN CLAMP BOLTS XX
39 NSI 2 SLIDE PINS XX
40 NSI 2 SLIDE PIN BUSHING XX
41 222240 1 CALIPER BODY XX
42 222242 1 PLATE, END MERITOR BRAKE XX
43 NSI 1 ECCENTRIC SHAFT XX
44 223646 1 LEVER, MERITOR BRAKE XX
45 100083 1 SCREW, HEXHEAD XX
46 100312 1 NUT, NYLOC XX
47 226224 2 PADS, DISC XX USED FROM VIN 940 SEE SIB 2004/1034.
48 222605 2 SPRING, ANTI RATTLE XX
49 222606 2 SPACER XX
50 NSI 1 STABILISER BAR XX
51 NSI 1 SADDLE XX
52 NSI 1 SHAFT COVER-BEARING SEAL XX
53 222239 1 ACTUATOR ASSEMBLY XX SEE PG 3-72 FOR BREAK DOWN.
3-79
ACTUATOR ASSEMBLY
3-80
ACTUATOR ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 222239 1 ACTUATOR ASSEMBLY X X
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X
6 221437 1 KIT, SEAL X X
3-81
AXLE, FRONT CALIPER
22
21
20
24
23 19
18
17
3 5
15
14
12
13
9
4
8
6
7
16
10 26
11 27
25
26
27
340073 B
3-82
AXLE, FRONT CALIPER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208059 2 SIDESHAFT X X
2 183231 1 BANJO HSG, F E23, B40D X X
3 207626 1 PLUG, MAGNETIC X X
4 100789 8 STUD,UNPLATED X X
5 310009 1 DIFF HEAD X X
6 100790 8 WASHER,SPRING,UNPLATED X X
7 100788 8 NUT,18UNF HT UNPLATED X X
8 210038 1 AIR SHIFT X X
9 221041 2 SHIFT UNIT STUD X X SUPPLIED WITH 310009.
10 221044 2 WASHER,FLAT X X SUPPLIED WITH 310009.
11 221045 2 STUD NUT X X SUPPLIED WITH 310009.
12 220532 1 WASHER,INPUT SHAFT NUT X X SUPPLIED WITH 310009.
13 221176 1 INPUT SHAFT NUT X X SUPPLIED WITH 310009.
14 190956 1 YOKE,B40D X X
15 161568 1 SPACER,T/DRV DIFF INPUT,B40B X X
18 162348 1 COVER-BRG HSG A-FRAME,B40B X X
19 203738 1 SPHERILASTIC BRG X X
20 161377 1 PIN,FRONT SUSP,B40B X X
21 262539 2 KIT,FINAL DRIVE,DISC X X
22 262554 1 KIT,BRAKE,FRNT AXLE,DISC,4206D X X
23 207660 1 PLUG X X
24 203375 1 PLATE,AXLE SERIAL NUMBER X X
25 173985 1 GUARD,CTD,B40D X X
3-83
AXLE, REAR CALIPER
22
21
20
11
19
18
17
7
3
13
4 12
5
6 8
9
10 16
11
14 24
15 25
23
24
25
340072 A
3-84
AXLE, REAR CALIPER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208059 2 SIDESHAFT X X
2 183497 1 BANJO,HSG,4206D X X
6 207660 1 PLUG X X
7 100789 8 STUD,UNPLATED X X
8 310009 1 DIFF HEAD X X
9 100790 8 WASHER,SPRING, UNPLATED X X
10 100788 8 NUT, UNPLATED X X
11 100726 4 SCREW,HEXHD TENSILOCK BL X X
12 210038 1 AIR SHIFT X X
13 221041 2 SHIFT UNIT STUD X X SUPPLIED WITH 310009.
14 221044 2 WASHER,FLAT X X SUPPLIED WITH 310009.
15 221045 2 STUD NUT X X SUPPLIED WITH 310009.
16 221176 1 INPUT SHAFT NUT X X SUPPLIED WITH 310009.
17 220532 1 WASHER:INPUT SHAFT NUT X X SUPPLIED WITH 310009.
18 190956 1 YOKE,B40D X X
19 161568 1 SPACER,T/DRV DIFF INPUT,B40B X X
20 203375 1 PLATE,AXLE SERIAL NUMBER X X
21 262539 2 KIT,FINAL DRIVE,DISC X X
22 262553 1 KIT,BRAKE,REAR AXLE,DISC,4206D X X
23 173985 1 GUARD,CTD,B40D X X
3-85
AXLE GUARD KIT
12
2 1
2
1
9
10
1
2
1
2
2
1
8 12
1
2
1
2
1
3
1
3
11
2 1
2
1
1
2
4
1
2
2
1 13 1
2
14
12
9
1
2
1
2 E12842011
3-86
AXLE GUARD KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 172853 2 PLATE, CONNECTING GUARD X X
5 172855 2 BRACKET, GUARD, AXLE, T/B X X
6 176621 1 GUARD,AXLE, REAR, R/H X X
7 176622 1 GUARD, AXLE, REAR, L/H X X
8 176748 2 BKT, CALIPER GUARD, 1 X X
11 178084 2 GUARD, LOWER, BRAKE CALIPER X X
12 178085 6 GUARD, RH, BRAKE FNT CALIPER X X
3-87
FINAL DRIVE KIT
A
42
25
26
8
13
22
7
27
34
22 5
18
41
10
24
11
17
3
38
1 20
16 21
2 33
35
31
30
37 28
29
23 36
39
40
4
9
32
14
15
6
12
19
262539 B
3-88
FINAL DRIVE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262539 1 KIT, FINAL DRIVE X X
1 208522 1 O-RING X X
3 208067 1 SCREW THRUST X X
5 208065 1 RING GEAR CARRIER X X
6 208064 1 SUN GEAR X X
7 208063 3 PLANET GEAR X X
8 208062 1 RING GEAR X X
9 208061 1 COUPLING, S/SHAFT, SUNGEAR X X
10 207796 1 PLUG X X
12 204457 1 CIRCLIP, OUTSIDE X X
13 201748 3 CIRCLIP EXTERNAL, PLANET PIN X X
14 201745 1 PIN, LOCK NUT X X
15 201744 1 CLIP, SPRING X X
16 162058 1 COVER, SCREW X X
17 161419 1 STUB AXLE X X
18 161418 1 PLANET CARRIER X X
19 161417 1 LOCKNUT, HUB X X
20 161281 1 LABRINTH, 20T SEAL CARRIER X X
21 161280 1 CARRIER, SEAL,20T AXLE LABRINTH X X
22 160748 6 PLANET, THRUST X X
23 160717 1 HUB, MACHINED X X
24 160688 3 PIN, PLANET GEAR X X
25 160360 4 PLATE, LOCK X X
26 160190 4 PLATE, RETAINER, RING GEAR X X
27 150198 3 BEARING, ASS, PLANET X X
28 150113 1 CUP, BEARING X X
29 150112 1 CONE, BEARING X X
31 150110 1 CONE,BEARING X X
32 150066 1 WASHER, AXLE BEARING X X
33 140469 1 SEAL, CASSETTE X X
34 140262 3 O RING, PLANET PIN X X
35 140240 1 O RING X X
37 101205 12 STUD, WHEEL X X
38 101011 1 NUT X X
39 100521 12 WASHER, WHEEL STUD X X
40 100510 12 NUT, WHEEL X X
3-89
HYDRAULIC COMPONENT CALIPER, FRONT CHASSIS
20
10
19
16
5
INSERT INTO HOLE
19 ON FRONT OF AXLE
BY OIL FILL
3
2
21
17
1 STD ACCUMULATORS
4 INSIDE BATTERY
BOX/HYDRAULIC TANK
4 1 262275 A SH2
3-90
HYDRAULIC COMPONENT CALIPER, FRONT CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 100062 4 WASHER X X
4 100731 4 SCREW X X
5 120161 2 ADAPTOR,BARBED HOSE X X
9 120671 2 BULKHEAD X X
10 120745 2 SOCKETLESS,TAIL X X
16 130001 1 HOSE,PUSHLOCK X X
17 174987 2 PLT,MTG,ACCUMULATORS X X
19 203588 4 CLAMP,HOSE X X
21 210250 2 ACCUM,PISTON,3.95L,80BAR,B40D X X
3-91
HYDRAULIC COMPONENT CALIPER, REAR CHASSIS
14
18
13
12
22
20
10
19
19
5 15
262275 SH1
3-92
HYDRAULIC COMPONENT CALIPER, REAR CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 120161 2 ADAPTOR,BARBED HOSE X X
9 120671 2 BULKHEAD X X
10 120745 2 SOCKETLESS,TAIL X X
13 122193 1 ELBOW X X
15 130001 1 HOSE,PUSHLOCK X X
18 176634 1 PIPE,BRAKE,REAR X X
19 203588 4 CLAMP,HOSE X X
22 243162 1 HOSE X X
3-93
DISC BRAKE KIT, FRONT AXLE
20
19 4 17
10
7 9 21
5
15 22
11
2 14
16
13 6
18
12
262388 E
3-94
DISC BRAKE KIT, FRONT AXLE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262388 1 KIT, BRAKE, FRNT, AXLE, DISK,4206D X X
1 290148 2 CALIPER, WABCO X X
3 290086 8 KIT, CALIPER FIXING PARTS X X
4 203349 1 K-CLAMP, SINGLE X X
5 190907 4 ELBOW X X
6 176599 2 PIPE, LONG, CRL, CAL, RF/LF X X
7 176598 2 PIPE, SHORT, CRL, CAL, RF/LF X X
8 173842 1 PIPE, CONTROL, CALIPER, LF X X
9 173841 1 PIPE, CONTROL, CALIPER, RF X X
10 173839 1 MTG, B/H, AXLE PIPES, FRONT X X
11 173838 1 MTG, K-CLAMP, FRONT AXLE X X
12 160857 2 DISC, VENTILATED X X
13 160720 2 HOLDER, CALIPER-AXLE X X
14 122183 1 TEE, B/H, BRANCH X X
15 122065 2 TEE X X
3-95
DISC BRAKE KIT, REAR AXLE
4
20 18
9
19
8 22
21
15
23
6
12
7
14 10
11
3
16
17 5
13
262318 G
3-96
DISC BRAKE KIT, REAR AXLE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262318 1 KIT, BRAKE, REAR AXLE, DISC,4206D X X
3 290086 4 KIT, CALIPER FIXING PARTS X X
4 201419 4 P-CLIP X X
5 190459 2 HOLDER, CALIPER-AXLE X X
6 188126 2 SCRAPER ASSY, PERROT CALIPER X X
7 188125 2 SCRAPER, PERROT CALIPER X X
8 176274 1 MTG, B/H, AXLE PIPES, MID X X
9 173853 1 PIPE, CONTROL, CALIPER, LR X X
10 173849 1 PIPE, CONTROL, CALIPER, RR X X
11 160857 2 DISC, VENTILATED X X
12 122183 1 TEE, B/H, BRANCH X X
13 122175 2 ELBOW X X
18 100310 4 NUT, NYLOC X X
21 100080 4 BOLT X X
3-97
DISC BRAKE CALIPER BREAKDOWN
A
1
5
8 8
9
9
11 11
10
2
10
7
6
4
5
3
P008064 A
3-98
DISC BRAKE CALIPER BREAKDOWN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 290333 1 CALIPER, LH X X
A 290334 1 CALIPER, RH X X
1 218175 2 INSERT, PISTON COMPLETE, LH X X
1 218177 2 INSERT, PISTON COMPLETE, RH X X
2 218176 2 INSERT, PISTON COMPLETE, LH X X
2 218178 2 INSERT, PISTON COMPLETE, RH X X
3 100372 24 COVER X X
4 218179 48 SCREW, BLEED X X
5 218181 1 RING, SEALING X X
6 218180 4 RING, SCRAPER X X
7 201806 2 RIG, SEALING X X
8 100178 8 PISTON X X
9 100060 8 BOOT, RUBBER X X
10 217187 2 PAD X X SEE SIB 2004/1042.
11 218199 2 SCREW, HEX. HEAD X X
3-99
FRONT & REAR DIFFERENTIAL ASSEMBLY
31
1
34
35
29
32 30
33 39
40
41
42
5 75
77 53 44
43
36
37,38
78
7 6
73 45
79 4
70
71 46
49 48
72 47
74
50
49
46
8
9 57
10 2 12 51 56
8 13
9 10
3 11 52
13 59
54
82 55
81 58
80
24 17
23
21 25 26
4 20
15
19
23 27 LH Side
28
69 76
RH Side 22
16
14
68
18 67
61 60
64
65 63 62
66
TD0000952
3-100
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 310009 1 DIFFERENTIAL HEAD (Ratio 4,11:1) X X
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 221635 1 CROWN WHEEL & PINION (Ratio 4,11:1) X X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP X X
11 221030 1 LOCK, ADJUSTER X X
12 221031 1 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 DIFF BEARING ADJUSTER X X
15 221046 1 DIFF BEARING ADJUSTER X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFF CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 1 WASHER, THRUST SIDE GEAR X X
27 221086 4 PINION, SIDE X X
32 221119 1 BEARING, CONE X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP, LONG X X
38 221129 9 SCREW, CAP, SHORT X X
39 221121 A/R SHIM, 0.003" X X
39 221122 A/R SHIM, 0.005" X X
39 221123 A/R SHIM, 0.010" X X
39 221124 A/R SHIM, 0.020" X X
40 220533 1 CUP, BEARING COVER X X
41 220529 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
47 221172 1 WASHER X X
48 220531 1 SPACER, BEARING, 0.198” X X
3-101
31
1
34
35
29
32 30
33 39
40
41
42
5 75
77 53 44
43
36
37,38
78
7 6
73 45
79 4
70
71 46
49 48
72 47
74
50
49
46
8
9 57
10 2 12 51 56
8 13
9 10
3 11 52
13 59
54
82 55
81 58
80
24 17
23
21 25 26
4 20
15
19
23 27 LH Side
28
69 76
RH Side 22
16
14
68
18 67
61 60
64
65 63 62
66
TD0000952
3-102
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
48 221055 A/R SPACER, BEARING, 0.179" X X
50 221140 A/R SHIM, 0.003" X X
50 221141 A/R SHIM, 0.005" X X
50 221142 A/R SHIM, 0.010" X X
50 221143 A/R SHIM, 0.020" X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL, PINION X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP BEARING X X
58 221151 1 PIN, SPRING X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 13 PLATE, FRICTION, TANGED X X
63 221015 12 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RIN, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 CLUTCH, SLIDING X X
69 221085 1 WASHER, THRUST SIDE GEAR X X
71 221045 2 NUT, STUD X X
72 221040 1 FORK, SHIFT X X
73 221041 2 STUD, FORK SHIFT X X
74 200078 1 SEAL, SHIFT FORK SPRING X X
75 220639 1 DIFF CARRIER X X
76 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
77 221038 1 PLUG, EXPANSION, UPPER X X
78 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
79 200536 1 PLUG, EXPANSION, LOWER X X
80 221033 1 CAP, ADJUSTER LOCK X X
81 221170 2 SCREW, CAP X X
82 221035 2 DOWEL, ADJUSTER X X
3-103
WHEEL SET OPTIONS
2
3
262270 A
3-104
WHEEL SET OPTIONS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262270 1 W/SET,HAULER X X
1 19091201 1 RIM BASE X X
2 19091202 2 RIM FLANGE X X
3 19091203 1 TAPER RING X X
4 19091204 1 LOCK RING X X
5 200437 1 VALVE X X
6 200438 1 SPUD,TUBELESS X X
7 202043 1 DRIVER,RECTANGULAR X X
8 208154 1 TYRE:875/65R29,XAD 65-1,MICH X X
3-105
WHEEL SET OPTIONS
2
3
262518
3-106
WHEEL SET OPTIONS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 262518 1 W/SET,HAULER
2 19091202 2 RIM FLANGE
3 19091203 1 TAPER RING
4 19091204 1 LOCK RING
5 200437 1 VALVE
6 200438 1 SPUD,TUBELESS
7 202043 1 DRIVER,RECTANGULAR
8 208310 1 TYRE:875/65R29,GOODYEAR
9 19091201 1 RIM BASE
3-107
4206D 4x4 HAULER
3-108
SECTION 4 HYDRAULICS
4206D 4x4 HAULER

4-1
FRONT CHASSIS, VOAC BLOCK
137 111
A4 M5
M6
ML1 118
ML2 116 39 11
MP3 B
83
60
LSFD 39
60 A
70 FD 11
52
B5
50
A5
55 39
B6 T2
50
A6 67
59 59 67
MP2 MP1
M4 L3
49
P2
37
Tp1 48
P3 3 52
L1 52
139 51
L2
7 P1
37
T3
4-2
FRONT CHASSIS, VOAC BLOCK
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
37 120044 2 PLUG, HEX HEAD X X USED FROM VIN 675 SEE SIB 2004/1023.
39 120238 6 FLANGE X X
55 122028 1 ELBOW X X
59 122047 3 ELBOW X X
67 122098 2 ELBOW X X
70 122153 1 ELBOW X X
83 145010 1 O-RING X X
111 201737 8 TEST POINT X X
116 208886 1 SWITCH, PRESSURE, 5 BAR X X UPTO: VIN 1345 SEE SIB 2004/1035.
116 218282 1 SWITCH, PRESSURE, 5 BAR X X FROM : VIN 1346 SEE SIB 2004/1035.
137 210557 1 ACCUMULATOR X X
139 210830 1 VALVE, MANIFOLD, PARKER X X UPTO: VIN 1345 SEE SIB 2004/1035.
139 210854 1 VALVE, MANIFOLD, PARKER X X FROM : VIN 1346 SEE SIB 2004/1035.
4-3
VOAC BLOCK A
2
7
14 20
8,23
17
9 28,29
3,23
3,23 1,22
6,22 20
15 21,23
14
13,26
8,23 27,29
11,25
13,26
10
3,23
12,24
8,23 13,26
14
TD0001608
4-4
VOAC BLOCK A
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 210830 1 VALVE, MANIFOLD, PARKER X X UPTO: VIN 1345 SEE SIB 2004/1035.
A 210854 1 VALVE, MANIFOLD, PARKER X X FROM : VIN 1346 SEE SIB 2004/1035.
1 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL KIT, ITEM 22
2 224399 1 ORIFICE X X
3 224403 4 VALVE, CHECK X X ORDER SEAL KIT, ITEM 23
6 221417 1 VALVE, RELIEF UNLOADING X X ORDER SEAL KIT, ITEM 22
7 224699 1 VALVE, RELIEF X X
8 221420 1 VALVE, DIRECTIONAL CONTROL X X ORDER SEAL KIT, ITEM 23
10 224404 1 VALVE, DIFF PRESSURE SEND X X
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL KIT, ITEM 26
14 221421 1 COIL, DIRECTIONAL CONTROL X X UPTO: VIN 1345 SEE SIB 2004/1035.
14 224363 1 COIL, DIRECTIONAL CONTROL X X FROM : VIN 1346 SEE SIB 2004/1035.
15 224406 1 VALVE, PRESSURE RELIEF X X
17 223152 1 ORIFICE X X
20 224408 1 COIL, 24V X X UPTO: VIN 1345 SEE SIB 2004/1035.
20 224364 1 COIL, 24V X X FROM : VIN 1346 SEE SIB 2004/1035.
22 221422 2 KIT, SEAL X X
23 221423 6 KIT, SEAL X X
24 221424 1 KIT, SEAL X X
25 224412 1 KIT, SEAL X X
26 224413 3 KIT, SEAL X X
30 224391 1 KIT, INTERSECTION SEALS X X NOT ILLUSTRATED
4-5
VOAC BLOCK B
10
7
11
2,6
25
4
22
3,9,17
12
21
27,28 24
15 29
14,20
13
8,21
26
23
TD0001615
4-6
VOAC BLOCK B
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 224398 1 VALVE, PRESSURE RELIEF X X ORDER SEAL KIT, ITEM 22
6 221417 1 VALVE, RELIEF UNLOADING X X ORDER SEAL KIT, ITEM 22
7 224699 1 VALVE, RELIEF X X
10 224404 1 VALVE, DIFF PRESSURE SEND X X
13 224402 3 VALVE, SHUTTLE X X ORDER SEAL KIT, ITEM 26
14 221421 1 COIL, DIRECTIONAL CONTROL X X UPTO: VIN 1345 SEE SIB 2004/1035.
14 224363 1 COIL, DIRECTIONAL CONTROL X X FROM : VIN 1346 SEE SIB 2004/1035.
15 224406 1 VALVE, PRESSURE RELIEF X X
17 223152 1 ORIFICE X X
20 224408 1 COIL, 24V X X UPTO: VIN 1345 SEE SIB 2004/1035.
20 224364 1 COIL, 24V X X FROM : VIN 1346 SEE SIB 2004/1035.
22 221422 2 KIT, SEAL X X
23 221423 6 KIT, SEAL X X
24 221424 1 KIT, SEAL X X
25 224412 1 KIT, SEAL X X
26 224413 3 KIT, SEAL X X
30 224391 1 KIT, INTERSECTION SEALS X X NOT ILLUSTRATED
4-7
FRONT CHASSIS, ACCUMULATOR SUPPLY
TOP ACCUMULATOR/S
160 BOTTOM ACCUMULATOR/S
42
161
98
115
42
99
66
100 29
66
66 172
66
171
101
67
164
VOAC BLOCK-A5
VOAC BLOCK-A6
165
E11842531 A SH8
4-8
FRONT CHASSIS, ACCUMULATOR SUPPLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
98 176119 1 PIPE,STEEL,F/PIECE,F/ACC,B40D X X
99 176120 1 PIPE,STEEL,R/PIECE,F/ACC,B40D X X
100 176191 1 PIPE,STEEL,F/PIECE,R/ACC,B40D X X
101 176192 1 PIPE,STEEL,R/PIECE,R/ACC,B40D X X
115 203350 2 K-CLAMP,DOUBLE X X
160 243153 1 HOSE X X
161 243154 1 HOSE X X
164 243160 1 HOSE X X
165 243161 1 HOSE X X
171 243167 1 HOSE X X
172 243167 1 HOSE X X
4-9
FRONT CHASSIS, FAN MOTOR
130
50 52 50
MOTOR
FAN-A
170
MOTOR
FAN-B
166
166
300
MOTOR 117
FAN-T
TO PIPE, STEEL,
CASE DRAIN
75
TO FAN COOLER
169 VOAC BLOCK-FD

163
VALVE FAN
DRIVE-A1
65 170 169
VOAC BLOCK TO STEEL PIPE
-LSFD FAN COOLER
66
VALVE FAN
DRIVE-P 143 BLOCK
58 47 MANIFOLD
VALVE FAN TANK-A4
DRIVE-LS
45
TRANSMISSION
VALVE FAN 35
DRIVE-LS2 1
134 58 108 1
15
2
132
28 177 175
VALVE FAN 110

DRIVE-T 58
57 THERMAL
PRESS
63 VALVE-P
THERMAL PRESS
VALVE-T
176
E11842531 B SH7
4-10
FRONT CHASSIS, FAN MOTOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
15 100310 3 NUT, NYLOC X X
45 121306 3 PLUG, HEX HEAD X X
47 122008 5 ELBOW X X
57 122032 2 ELBOW X X
63 122074 1 TEE, RUN X X
66 122075 1 CONNECTOR X X USED FROM VIN 940 REFER TO SIB 2003/1093.
75 122179 1 ORS/BRAZE ADAPTOR X X
108 201419 3 P CLIP X X
110 201439 3 P CLIP X X
117 204079 1 GROMMET X X
130 210246 1 MOTOR, HYD X X
132 210253 1 VALVE, THERMAL PRESSURE X X
134 210358 1 VALVE, FAN DRIVE CONTROL X X
143 243602 1 HOSE X X USED FROM VIN 940 REFER TO SIB 2003/1093.
163 243159 1 HOSE X X
166 243162 1 HOSE X X
169 243165 1 HOSE X X
170 243166 1 HOSE X X
175 243267 1 HOSE X X
176 243268 1 HOSE X X
177 243275 1 HOSE X X
4-11
HYDRAULIC COOLER FAN MOTOR
3 2
6 20
5
4
18
19
17
15 16
13 14
12
11
10
9
8
TD0000122
4-12
HYDRAULIC COOLER FAN MOTOR
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210246 1 MOTOR, HYDRAULIC, 14CC X X
2 210401 1 HOUSING X X
3 225404 1 KEY, SHAFT X X
4 223662 1 SHAFT, DRIVE X X
5 221366 1 CIRCLIP X X
7 223204 1 BEARING, TAPPERED ROLLER X X
8 225411 1 DOWEL PIN X X
9 225403 1 SWASH PLATE X X
10 225400 1 ROTARY GROUP X X
11 225415 1 DISTRIBUTION PLATE X X
12 225405 1 SHIM X X
13 225406 1 BEARING, TAPERED ROLLER X X
14 225408 1 O-RING X X
16 225402 1 PORT PLATE X X
17 225409 1 SCREW, SOC HD X X
18 225414 1 VALVE, CARTRIDGE X X
19 225413 1 VALVE, SEAT SLEEVE X X
20 225412 1 PLUG X X
4-13
FRONT CHASSIS, HOSES & REMOTE TEST POINTS
309
122
308
314 306
312
19 27
19
313 311
129 308
311 2
27 119
2
127 126
2 18 310
16 2 125
168 119
126 2
305 16
167
2
181 306 16
167 308
168
182 107
PL VALVE
CONTROL
182
TO L90 LS
VOAC BLOCK-MP2 179
FROM L90 LS
72 VOAC BLOCK-M4 180
TP VALVE CONTROL
VOAC BLOCK-MP1 178 178 MP1
179 MP2
180 M4
P-CLIPS ARE ATTACHED

109 TO REAR OF SPIDER
4
1
181 79
90
60
47 A5 MANIFOLD BLOCK
79
59
2
16
111
30
2
E11842531 B SH6
4-14
FRONT CHASSIS, HOSES & REMOTE TEST POINTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 100080 5 BOLT X X
16 100312 7 NUT,NYLOC X X
47 122008 5 ELBOW X X
59 122047 3 ELBOW X X
79 140150 3 O RING X X
90 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X X
107 200653 5 CABLE TIE X X
109 201438 5 P CLIP X X
111 201737 8 TEST POINT X X
119 206826 3 CLAMP,ALU,2 BOLT X X
122 207253 1 HOSE PROTECT,SPIRAL X X
125 207658 1 CLAMP,RUBBER,TIP HOSES X X
126 207696 2 SPACER,CLAMP X X
127 207795 1 CLIP, RETAINING, ARTIC HOSES X X
129 207988 1 SPRING, TENSION, ARTIC HOSES X X
167 243163 1 HOSE X X
168 243418 1 HOSE X X
178 243281 1 HOSE X X
179 243281 1 HOSE X X
180 243283 1 HOSE X X
181 243344 1 HOSE X X
182 243346 1 HOSE X X
305 178798 1 CLAMP, ARTIC HOSES X X USED FROM VIN 940 REFER TO SIB 2003/1100.
306 218336 2 GROMMET X X USED FROM VIN 940 REFER TO SIB 2003/1100.
308 218280 8 SPACER, HOSES ARTIC X X USED FROM VIN 940 REFER TO SIB 2003/1100.
309 218279 1 INSERT, RUBBER, HOSES, ARTIC X X USED FROM VIN 940 REFER TO SIB 2003/1100.
310 186394 1 CLAMP, MTG, ARTIC HOSES X X USED FROM VIN 940 REFER TO SIB 2003/1100.
311 186137 2 CLAMP, STAND X X USED FROM VIN 940 REFER TO SIB 2003/1100.
312 100091 1 SCREW, HEXHD X X USED FROM VIN 940 REFER TO SIB 2003/1100.
313 100314 1 NUT, NYLOC X X USED FROM VIN 940 REFER TO SIB 2003/1100.
314 218920 6 CABLE TIE X X USED FROM VIN 940 REFER TO SIB 2003/1100.
4-15
HYDRAULIC COOLER, RETURN
NR 2 T/MISSION COOLING
PIPE MTG BRACKET 8
8 NR 1 PROPSHAFT
CROSS MEMBER
1
1
5
21
1 1 NR 3
20 21
VOAC BLOCK B 6
22
23
3
NR 4 RHS
9
MUDGUARD MTG 2
TO MANIFOLD BLOCK 20
(REFER TO PG 4-20)
13
RETURN LINE
(REFER TO PG 4-16)
15
12
16
7
2
11 2
4 10
14
262713 C
4-16
HYDRAULIC COOLER, RETURN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 100747 6 BOLT X X
9 122014 2 ELBOW X X
10 122212 1 CONNECTOR, LONG X X
11 178786 1 MTG, RHS, WDB COOLER X X USED FROM VIN 626 REFER TO SIB 2003/1046.
12 178787 1 BRKT, LHS, WDB COOLER X X USED FROM VIN 626 REFER TO SIB 2003/1046.
13 176373 1 MTG, HOSES, WDB, OFF CHASSIS X X
14 178352 1 ASSY, PIPE, HYD, RET, INLET X X
15 178353 1 ASSY, PIPE, HYD RET, INTER X X
16 203376 1 OIL COOLER, MODINE X X
18 207123 8 SPACER, CLAMP, ALUM X X
19 208864 4 CLAMP, RUBBER, HYD HOSES X X
20 243417 1 HOSE X X
21 243418 1 HOSE X X
22 140150 1 O RING X X
23 243696 1 HOSE X X USED FROM VIN 675 REFER TO SIB 2004/1023.
4-17
FRONT CHASSIS, CASE DRAIN & RETURN
151
94 64
97
69
HYD HYD
TANK TANK
48
19
6 96 53
157
91
123 A9
94 19
301
6
57 A8
A10 45
69
136 301 A2 19 62
A1 51 6
48 A3
36 A4
92
REAR OF
MAIN PUMP L
2 156
5 53 A
97 3 A7 52 43
6 40
154 A6
A5 36 68
53 79
VOAC BLOCK T2
183
150
61
STEERING PUMP L 73
E11842531 B SH5
4-18
FRONT CHASSIS, CASE DRAIN & RETURN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 100084 4 BOLT,HEXHD X X
19 100370 10 WASHER,HARDENED X X
36 120040 2 PLUG,HEX HEAD X X
56 122031 1 TEE,UNION X X
57 122032 2 ELBOW X X
62 122069 1 ELBOW X X
68 122103 1 TEE,BRANCH X X
73 122165 3 TEE,RUN X X
79 140150 3 O RING X X
91 176047 1 MTG,PIPES,TANK RETURN,MID X X
92 176048 1 MTG,PIPES,TANK RETURN X X
94 176050 2 MTG,PIPES,TANK RETURN,FNT X X
96 176117 1 PIPE,STEEL,MAIN TANK RET X X
97 176118 1 PIPE,STEEL,CASE DRAIN X X
123 207390 1 SENDER, TEMP, 120 DEG C X X USED FROM VIN 675 REFER TO SIB 2004/1023.
136 210500 1 BLOCK,MANIFOLD,TANK LINES X X
150 243143 1 HOSE X X
151 243144 1 HOSE X X
154 243147 1 HOSE X X
156 243149 1 HOSE X X
157 243150 1 HOSE X X
164 243160 1 HOSE X X
183 243445 1 HOSE X X
301 122020 1 ELBOW X X USED FROM VIN 675 REFER TO SIB 2004/1023.
302 101088 1 WASHER X X USED FROM VIN 675 REFER TO SIB 2004/1023.
FOR HYDRAULIC FILTERS & STRAINERS, SEE PG 7-80 (HYDRAULIC TANK & BATTERY BOX).
4-19
FR0NT CHASSIS, PUMPS SUCTION & DELIVERY
10
133
P2
K
13
C
LO
19
B
C
PI
A
149 95
O
V
L2
148 131 PUM P-LS 17
L1
159 23
PUM P-LS 162
162 23
18
159 19 74 8
148
80 FRO NT SECTION OF
M AIN PUMP - L
PUM P - LS TO LS
58 37
158
51
20
54 58
31
135
138 33 112
32
76 155 105
78 82
41
14 46
12
47 TO TO P OF
SIG HT GLASS
173 TO BOTTOM OF
47 SIG HT GLASS
PIPES INSIDE HYD

TANK CONNECTING
REM O TE SIG HT GLASS
TO TO P OF
28 HYD TANK 174
47
34
TO BOTTOM OF
HYD TANK
93
50
142
112
HYDRAULIC TANK
106
114
113
141
113
E11842531 A SH4
4-20
FR0NT CHASSIS, PUMPS SUCTION & DELIVERY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
10 100207 8 CAPSCREW,SOCHD X X
17 100320 8 NUT X X
41 120607 2 FLANGE X X
46 121390 2 FLANGE X X
47 122008 5 ELBOW X X
74 122176 1 TEE,BRANCH X X
78 140131 1 O RING X X
80 140159 1 O RING X X
82 140732 1 O RING X X
93 176049 1 MTG,SUCTION PIPE X X
95 176079 1 SUPPORT,MAIN PUMP X X
105 190703 1 ELBOW,FLANGE X X
106 200590 1 CLAMP,EXHAUST X X
112 201833 2 CLAMP,H/DUTY,SUCTION X X
113 201834 2 CLAMP,H/DUTY,SUCTION X X
114 203029 1 PIPE:COMPLETE SUCTION X X
131 210249 1 PUMP,HYD X X
133 210801 1 VALVE,MANIFOLD,CHECK X X
135 210493 1 PUMP X X
138 210791 1 VALVE,CHECK X X
141 241009 1 HOSE X X
142 241142 1 HOSE X X
145 243138 1 HOSE X X
148 243140 1 HOSE X X
149 243142 1 HOSE X X
155 243148 1 HOSE X X
158 243151 1 HOSE X X
159 243152 1 HOSE X X
162 243155 1 HOSE X X
173 243184 1 HOSE X X
174 243185 1 HOSE X X
4-21
HYDRAULIC PUMP A20V
A
36 31 48 30 17 16 33 18 40 13
11 29 25 7 3 1 27 32 26 42 6 2 4 12 8 34 23
45 21 46 50 43
CROSS-SECTION X
35 49
CROSS-SECTION A-B
P008108
4-22
HYDRAULIC PUMP A20V
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 210249 1 PUMP, HYDRAULIC X X
3 224678 1 PUMP HOUSING X X
4 224679 1 PUMP HOUSING X X
6 224680 1 PORT PLATE X X
13 224685 1 SHAFT COUPLER X X
16 224686 2 CONTROL PISTON X X
17 223230 2 PISTON ROD X X
18 222308 2 PLUG X X
21 222275 4 CRADLE SHELL X X
23 224687 1 CENTERING RING X X
25 223239 2 TAPERED ROLLER BEARING X X
26 222274 2 TAPERED ROLLER BEARING X X
27 222273 2 SHIM X X
29 224688 2 STOP RING X X
30 222272 2 SPRING X X
31 224689 1 SHAFT SEAL X X
32 222276 2 O-RING X X
33 222277 2 O-RING X X
34 224690 2 O-RING X X
35 222278 2 O-RING X X
36 223245 1 SAFETY RING X X
42 100507 8 SOCKET SCREW X X
43 NSI 2 SOCKET SCREW X X
45 100988 4 COUNTERSUNK SCREW X X
46 100288 2 HEXAGON NUT X X
48 223212 2 PLUG X X
49 223213 3 DP TEAR-OFF-PLUG X X
50 100424 4 WASHER X X
4-23
HYDRAULIC PUMP A20V
6 7 7 8
1 4 5
2 3
P008113
4-24
HYDRAULIC PUMP A20V
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 222268 1 PILOT VALVE X X
2 223218 3 O-RING X X
3 223219 4 SOCKET SCREW X X
4 223220 1 PLUG X X
5 223674 4 WASHER, DOWTY-PILOT VALVE CAPS X X
6 210249 1 PUMP, HYD. A20V 060 X X
7 222268 2 PILOT VALVE X X
8 224675 1 COVER X X
4-25
HYDRAULIC PUMP A20V
4-26
HYDRAULIC PUMP A20V
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 222279 9 PISTON COMPLETE X X
2 223552 1 CYLINDER X X
4 224692 1 RETAINING PLATE X X
6 224694 1 RETAINING BALL X X
7 222306 1 SPRING X X
9 224693 3 PRESSURE PIN X X
10 224695 1 SEEGER-V-RING X X
11 224696 1 THRUST DISC X X
13 222295 1 DISTRIBUTOR PLATE X X
15 224691 1 DISTRIBUTOR PLATE X X
4-27
CHECK VALVE MANIFOLD
2
4
3
P009797 A
4-28
CHECK VALVE MANIFOLD
I Vin Series
Q S S
T
PART No. T DESCRIPTION T C REMARKS
E From:
Y D R
M To:
1 210801 1 VALVE, MANIFOLD, CHECK X X
2 NSI 2 VALVE SEAT X X
3 224376 1 KIT, REPAIR X X
4 140756 1 KIT, SEAL X X
4-29
FRONT CHASSIS, STEERING KIT
81
26 ORBITROL-T
146
TOP BUSH ON 147 81
OSCILLATION JOINT 64 ORBITROL-R
84 153 ORBITROL-L 17
ORBITROL-P
84
85
147 BLOCK 86
153 MANIFOLD
77
121 152 TANK-A3
124 85
87 120
VOAC BLOCK-P3
21 152 TOP BUSH ON

FRONT CHASSIS
87
16
2 144
119 140
BOTTOM BUSH
77 ON OSCILLATION
24
JOINT
146 2
85 85
84 48
145 88
153
17 73
81 28
2 48 BOTTOM BUSH ON 84
FRONT CHASSIS
REAR PIN ARRANGEMENT 89 140 25
81
FRONT PIN ARRANGEMENT
E11842531 A SH3
4-30
FRONT CHASSIS, STEERING KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
17 100320 8 NUT X X
73 122165 3 TEE,RUN X X
77 140108 4 V RING X X
81 140277 8 O RING X X
84 160617 8 END PLATE, EXPANDING STEER CYL X X
85 160618 8 CONE,EXPANDING PIN X X
86 161109 2 WASHER X X
87 161160 4 PIN,EXPANDING X X
88 161181 2 RING,SPACER,TIP CYL,ADT X X
89 173637 1 MTG,HOSES,STEERING X X
121 207202 2 SPACER,CLAMP,ALU X X
124 207627 1 CLAMP,RUBBER,STEER HOSES X X
140 230315 2 CYL,STEER X X
144 243138 1 HOSE X X
145 243138 1 HOSE X X
146 243139 1 HOSE X X
147 243139 1 HOSE X X
152 243145 1 HOSE X X
153 243146 1 HOSE X X
4-31
STEERING CONTROL VALVE, EATON
P007968
4-32
STEERING CONTROL VALVE, EATON
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210366 1 VALVE,STEERING X X
4 226028 1 GEROTOR X X
6 226030 1 DRIVE X X
14 220158 1 THRUST BEARING, NEEDLE X X
15 226031 1 RACE, BEARING X X
16 226032 1 RACE, BEARING X X
17 226033 1 RETAINER, FRONT X X
22 226034 1 RING, RETAINING X X
27 226029 2 VALVE, POWER LIMITER X X
226026 KIT, SEAL X X Contains items : 3,18,21,23,24,29
3 3 SEAL, O-RING X X
18a 1 BACKUP RING X X
18b 1 SEAL X X
18c 1 SEAL, O-RING X X
23 1 SEAL, DUST X X
226027 KIT, CENTERING SPRING X X Contains items : 11,12,13
11 1 SPRING, CENTERING X X
12 2 BALL X X
13 1 KEY, RECTANGULAR X X
4-33
STEERING CYLINDER
3
15
10
11
6
9
10
14
16
17
5
18
19 8
13
12
18
20
2
21
230215
4-34
STEERING CYLINDER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 230215 1 CYL,STEER,D70 X X USED FROM VIN 375 REFER TO SIB 2002/1061.
2 180995 1 ROD X X INCLUDES ITEMS 3 & 4.
3 100341 1 NUT, CASTLE X X
4 150096 1 BEARING, SPHERICAL X X
5 162095 1 NECKBUSH X X
6 162802 1 PISTON X X
7 181817 1 BARREL, STEERING CYLINDER X X
8 140646 1 KIT,SEAL X X INCLUDES ITEMS 9 TO 17.
8 140678 1 KIT, SEAL X X INCLUDES ITEMS 9 TO 19.
10 140619 2 W/BAND,PISTON X X
11 140618 1 SEAL, PISTON X X
12 140613 1 SEAL, WIPER X X
13 140160 1 U-SEAL X X
14 140115 1 O-RING X X
15 140201 1 O-RING X X
16 140416 1 RING, BACK UP X X
17 140353 1 O-RING X X
ITEM’S 18 & 19 ARE REQUIRED TO
18 140702 2 W/BAND,ROD X X
CONVERT KIT
19 140474 1 SEAL,ROD X X 140646 TO 140678.
20 162036 1 NUT,NECKBUSH X X
18 203990 1 NIPPLE,GREASE X X
4-35
EMERGENCY STEERING PUMP CHECK VALVE
3
4
7
6
TD0000008
4-36
EMERGENCY STEERING PUMP CHECK VALVE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210493 1 PUMP, EMERGENCY STEERING X X
2 210791 1 VALVE, CHECK, EMERGENCY STEERING X X
3 220606 1 VALVE , RELIEF X X
4 220605 1 KIT, SEAL, RELIEF VALVE X X
5 120335 5 PLUG X X
6 140806 1 O-RING X X
7 140805 1 O-RING X X
4-37
EMERGENCY STEERING PUMP
5
7
6
8 9
28
29 30 10
24
27 25
26
21
20
19 18
15
17
23 22 16 14
13
11
12
P008918
4-38
EMERGENCY STEERING PUMP
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210493 1 PUMP, EMERGENCY STEERING X X
2 223654 1 ROTARY, GROUP X X
3 222293 3 PIN, PRESSURE X X
4 223648 1 PLATE, DISTRIBUTION X X
5 222285 1 SHIM X X
6 222287 1 BEARING, TAPERED, ROLLER X X
7 222290 1 O-RING X X
8 223214 1 PIN, DOWEL X X
9 226025 1 PLATE, PORT X X
10 223661 4 SCREW, SOC. HEAD X X
11 223657 1 PLATE, SWASH X X
12 222288 2 SHELL, CRADLE X X
13 222284 1 SPRING X X
14 223658 1 SHAFT, DRIVE X X
15 222286 1 BEARING, TAPERED, ROLLER X X
17 221366 1 CIRCLIP X X
18 222308 1 PLUG X X
19 222277 1 O-RING X X
20 223655 1 PISTON, CONTROL X X
21 222280 1 ROD, PISTON X X
22 222281 1 HOUSING, PUMP X X
23 221367 1 PLUG X X
24 223247 1 VALVE, PILOT X X
25 223674 2 WASHER, DOWTY, PILOT VALVE CAPS X X
26 223218 3 O-RING X X
27 223220 1 PLUG X X
28 223219 4 SCREW, CAP X X
29 223210 1 O-RING X X
30 223213 1 PLUG X X
4-39
HYDRAULIC KIT, CAB
4
2
14
20
31
11
2
3
29
10
9
21
5
37 10
29
9
20
19 2
30
34 25
33 2
35 9
36
24
22
15
23
26
VOAC BLOCK L3
E11842503 SH1
4-40
HYDRAULIC KIT, CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 100085 4 SCREW X X
4 100090 3 SCREW X X
5 100091 2 SCREW X X
7 100199 4 BOLT X X
11 122015 4 CONNECT X X
14 122032 1 ELBOW X X
15 122075 4 CONNECT X X
19 160199 2 SPACER STAY ALTERNATOR X X
20 161028 5 WASHER,ORBITAL MTG,CAB,B30D X X
21 174550 1 MTG.ORBITAL,CAB,B30D X X
22 175061 1 PIPE ASSY,LEFT,STEERING,B40D X X
23 175062 1 PIPE ASSY,TANK,STEERING,B40D X X
24 175063 1 PIPE ASSY,RIGHT,STEERING,B40D X X
25 175100 2 MTG,STEERING PIPES,B40D X X
26 175101 1 PIPE ASSY,PRESS,STEERING,B40D X X
29 206480 5 ISOLATOR,STEERING ORBITAL,B30D X X
30 207213 4 MTG,RUBBER,CONDENSER,HVAC,B40D X X
31 210366 1 VALVE,STEERING,B40D X X
33 243173 1 HOSE X X
34 243174 1 HOSE X X
35 243175 1 HOSE X X
36 243176 1 HOSE X X
37 243177 1 HOSE X X
4-41
HYDRAULIC KIT, CAB
1 8
6 1
27
1
7
13
32
28
1
8
45
16
12
17
44 18
12
13 12
18
40
39 42
42 43 REAR BRAKE
40 41 APPLY STEEL PIPE
41
43 40
39
VOAC BLOCK B5
VOAC BLOCK B6
TANK MANIFOLD BLOCK A7
38 39
41
FRONT AXLE BRAKE APPLY E11842503 A SH2
4-42
HYDRAULIC KIT, CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
12 122021 3 CONNECT X X
13 122028 3 ELBOW X X
16 122102 1 ELBOW X X
17 122106 1 TEE,RUN X X
18 122153 1 ELBOW X X
27 176715 1 BKT,EXT BRAKE PEDAL,HAULER D# X X
28 176750 1 PLATE,MOUNT,BRAKE ATTACH,4206D X X
32 210743 1 PEDAL,BRAKE X X USED FROM VIN 375 REFER TO SIB 2003/1040.
38 243178 1 HOSE X X
39 243179 1 HOSE X X
40 243180 1 HOSE X X
41 243181 1 HOSE X X
42 243182 2 HOSE X X
43 243182 1 HOSE X X
44 208262 1 SWITCH,PROXIMITY,BRAKE PEDAL X X USED FROM VIN 375 REFER TO SIB 2003/1040.
45 120587 1 PLUG X X USED FROM VIN 375 REFER TO SIB 2003/1040.
4-43
BRAKE PEDAL
8 2
4 7
P011196A
4-44
BRAKE PEDAL
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210743 1 PEDAL, BRAKE X X
2 208413 1 SWITCH, PROXIMITY, BRAKE PEDAL X X
3 140717 1 KIT, SEAL, BRAKE CONTROL VALVE X X
4 226572 1 PEDAL X X
5 263607 1 KIT, PEDAL, IMPROVEMENT X X SEE SIB 2005/1023.
6 162274 1 PIN, BRAKE PEDAL X X
4-45
CAB TILT SYSTEM
20
5
7 16
11
11
23 21
27
17
21
14 25 18
14
8 21
12 6 24
22
26 10 15
19
12
21
18
13
13
E09840303 F
4-46
CAB TILT SYSTEM
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 260658 2 PIN ASSY, CAB TILT CYL X X
2 243277 1 HOSE X X
3 243276 1 HOSE X X
4 230152 1 CYLINDER X X
5 210920 1 PUMP, MANUAL WITH TANK X X
6 207219 1 SPRING, CABSTRUT X X
7 201419 2 P CLIP X X
8 186917 1 TRAY, DRIP, CAB LIFT PUMP X X USED FROM VIN 1249 SEE SIB 2005/1009.
9 174739 1 STAY, CAB X X
10 162456 1 WASHER, SPRING RET, BIN HEAT X X
11 162014 2 WASHER, VESCONITE X X
12 160432 2 SLEEVE, PEDAL, VESCONITE X X
14 122032 2 ELBOW X X
16 101343 1 WASHER, MILDSTEEL X X
17 100730 1 BOLT, HEXHEAD X X USED FROM VIN 1249 SEE SIB 2005/1009.
22 100386 2 SCREW X X
4-47
PUMP, CAB TILT
P011140
4-48
PUMP, CAB TILT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 210920 1 PUMP, MANUAL, C/W TANK X X
1 140660 1 KIT, SERVICE X X
4-49
HYDRAULIC KIT, REAR CHASSIS
MAIN HYDRAULIC
OIL SUPPLY
MAIN HYDRAULIC
OIL RETURN
E11842502
4-50
HYDRAULIC KIT, REAR CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 122127 2 CAP X X
2 122161 2 ELBOW X X
4-51
HYDRAULIC KIT, REAR CHASSIS (SCRAPER OPTION)
21
38
39
35
41 37 P1
34
33
32 T2 T1
31
30
PL
TP 36
29 14
28 18
27
24
26
40
19
P1;T1
A;B
TP 12
T2 9
3 10
1 PL
8 22
11 23
2 2
5
13 5
6 4 11
7
25
20 11
15
PS
NOTE: ALL HOSES ARE LOCATED IN HOSE KIT 262578. E11842532 G
4-52
HYDRAULIC KIT, REAR CHASSIS (SCRAPER OPTION)
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 100059 4 WASHER X X
4 100305 13 WASHER,PROFILED X X
6 120230 13 QUICK COUPLER X X
7 120256 13 CAP,DUST,MALE X X
8 122012 1 CONNECT X X
9 122017 12 CONNECT X X
10 122018 1 CONNECT X X
11 122021 3 CONNECT X X
12 122056 2 CONNECT X X
13 122073 13 CONNECT X X
14 122193 2 ELBOW X X
15 176632 1 MTG,BULK HEAD,REAR,4206D X X
16 176636 1 PIPE,P1,LS90LS,REAR,4206D X X
17 176637 1 PIPE,T1,LS90LS,REAR,4206D X X
18 176638 1 PIPE,PL,LS90LS,REAR,4206D X X
19 176639 1 PIPE,TP,LS90LS,REAR,4206D X X
20 176963 1 MTG,VALVE CONTROL,L90LS,4206D X X
22 210594 1 VALVE,CONTROL,L90LS,SCRAPER X X
23 210758 1 ACCUM X X
24 243007 1 HOSE X X
25 243384 1 HOSE X X
26 243393 1 HOSE X X
27 243394 1 HOSE X X
28 243395 1 HOSE X X
29 243396 1 HOSE X X
30 243397 1 HOSE X X
31 243398 1 HOSE X X
32 243399 1 HOSE X X
33 243400 1 HOSE X X
34 243401 1 HOSE X X
35 243402 1 HOSE X X
36 243403 1 HOSE X X
37 243404 1 HOSE X X
38 243405 2 HOSE X X
39 243405 1 HOSE X X
40 243420 1 HOSE X X
41 243443 1 HOSE X X
4-53
4206D 4x4 HAULER
4-54
SECTION 5 PNEUMATICS
4206D 4x4 HAULER

5-1
PNEUMATIC KIT, FRONT CHASSIS
41
25
15
60 6
56
41
49
59 9
15 52
20 60
60
56
59
51
30 26
52
60 41
59
14 55
22
41 41
41
33
23 28
59
24 55 34
23
59 55
3 16
59
52 64 45
60 57
39
21
60 17
52 29 27
56 56
60 60 60 32
56 11 41
60
52
1
21 17
60
52
PART 1 7 E09840511 H
5-2
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 262064 1 KIT, 20LT RESERVOIR X X
3 241844 1 HOSE X X
6 241344 1 HOSE X X
7 241170 1 HOSE X X
9 218444 1 HOSE, TEFLON X X
11 210547 1 VALVE, PURGE TANK X X
14 203371 2 K-CLAMP, DOUBLE X X
15 203215 10 GROMMET X X
16 202614 1 K-CLAMP X X
17 201439 3 P CLIPS X X
20 178963 2 MTG, BOT, PIPE, PNEU, COOLING X X
21 178784 2 MTG, P-CLIP, PNEU, COOLING X X
22 178781 1 MTG1, PIPES, PNEU, COOL X X
23 178580 2 MTG3, PIPE2, 3 & 4, PNEU, COOLING X X
24 178579 1 MTG2, PIPE2, PNEU, COOLING X X
25 178576 2 TOP, MTG, PIPE1, PNEU, COOLING X X
26 178575 2 MTG, PIPE, PNEU, COOLING X X
27 178574 1 PIPE3, PNEUMATIC COOLING X X
30 178571 1 PIPE, PNEUMATIC COOLING X X
32 176215 1 MTG, PURGE VALVE X X
34 160510 6 CLAMP, ALUM STEEL TUBING X X
39 120758 1 UNION X X
41 120286 7 UNION X X
51 100312 4 NUT, NYLOC X X
52 100310 15 NUT, NYLOC X X
56 100080 17 BOLT X X
5-3
33
48
44
53
60
52
56
60
17
31
53
50 8
12 43
38 53
46
35
5 10
42
47
35
38
2 46
35
4
37
46
35 40
18
54
40 58
40 19
13
PART 2 E09840511 H
5-4
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 243610 1 HOSE X X
4 241362 1 HOSE X X
5 241362 1 HOSE X X
8 220949 1 FILTER, AIR DRYER X X
10 210561 1 VALVE, UNLOADER, AIR DRYER X X
12 208090 1 HOSE, TEFLON X X
13 203895 1 RESEVOIR, AIR, 5L X X
17 201439 3 P CLIPS X X
18 200318 1 MTG, BAND X X
19 186564 1 MTG, RESEVOIR, AIR, 5L X X
31 176353 1 MTG, HOSE, TEFLON X X
33 160979 1 ADAPTOR, MALE X X
35 140370 3 O RING X X
36 140193 1 O RING X X
37 121364 1 ADAPTOR X X
38 121231 2 CONNECTOR, MALE X X
40 120399 3 PLUG, BLANKING X X
44 100703 1 BOLT X X
46 100590 3 G-RING X X
47 100588 1 G-RING X X
48 100575 1 WASHER, COPPER X X
50 100316 1 NUT, NYLOC X X
52 100310 15 NUT, NYLOC X X
54 100085 2 SCREW X X
56 100080 17 BOLT X X
5-5
AIR DRYER KIT
8 10
12
11 6
5
8
11
5
9
4
11
5
5
11
7
5
11
9
5
11
261926 C
5-6
AIR DRYER KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 261926 1 KIT, AIR DRYER X X
2 210561 1 VALVE, UNLOADER, AIR DRYER X X
4 200318 1 MTG, BAND X X
5 140370 6 O RING X X
6 140193 1 O RING X X
7 121364 1 ADAPTOR X X
9 120399 3 PLUG, BLANKING X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X
5-7
AIR DRYER REPAIR KIT
19
1
20
21
3
4
5 6
7 22
8
12 9
11 10
13
14
14
15
18
210561
5-8
AIR DRYER REPAIR KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 223714 1 KIT,REPAIR AIRDRYER UNLOADER X X
1 210561 1 VALVE, UNLOADER, AIR DRIER X X
2 220949 1 FILTER:AIR DRYER X X
3 221703 1 ELEMENT,HEATING,AIR DRYER X X
4 NSI 1 WASHER, RUBBER X X
5 NSI 1 O RING X X
6 NSI 1 PLASTIC PISTON X X
7 NSI 1 O RING X X
8 NSI 1 O RING X X
9 NSI 1 SEAT, RUBBER X X
10 NSI 1 O RING X X
11 NSI 1 O RING X X
12 NSI 1 VALVE, POPPET X X
13 NSI 1 O RING X X
14 NSI 2 O RING X X
15 NSI 1 O RING X X
16 NSI 1 SPACER, RUBBER X X
17 NSI 1 O RING X X
18 NSI 1 O RING X X
19 NSI 1 O RING X X
20 NSI 1 WASHER,COPPER X X
21 NSI 1 O RING, HEATING ELEMENT X X
22 NSI 1 SCREW X X
5-9
RESEVOIR KIT
4
1
5
4
1
5
6
7
5
1
5 3
1
2
262064
5-10
RESEVOIR KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262064 1 KIT, 20L RESERVOIR X X
1 100590 4 G-RING X X
2 120166 1 VALVE, DRAIN X X
5 140370 4 O-RING X X
6 200318 2 MTG, BAND X X
5-11
PNEUMATIC KIT, REAR CHASSIS
16
15
16
16
15
15 16 3
15
10
11
15
17
5
6 4
9
1 15
13 17
7
15
17
12 7
2 15
14 17
E11842512 B
5-12
PNEUMATIC KIT, REAR CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 241261 1 HOSE X X
2 241260 1 HOSE X X
3 178479 1 COVER PLATE,PIPES,REAR,4206D X X
4 176664 1 MTG,COVER PLT,PIPES,REAR,4206D X X
5 176635 1 PIPE,CTD,REAR,4206D X X
6 176633 1 PIPE,PARK BRAKE,REAR,4206D X X
7 176631 3 MTG,PIPES,REAR,4206D X X
8 176630 1 MTG,BULK HEAD,REAR,4206D X X
10 120952 1 ELBOW X X
11 120951 1 ADAPTOR, ELBOW X X
12 120747 1 UNION X X
13 120285 1 UNION X X
5-13
PNEUMATIC KIT, CAB
27
26
11
24 25
14 31
28
16
29
2
1 21
4 10
22 3
13 1
16
20
1
5 30
21
29 2
27
4
1 4
21
1
9
E11842513 B SH1
5-14
PNEUMATIC KIT, CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 100080 6 BOLT X X
3 100081 4 SCREW X X
6 100354 1 WASHER,COPPER X X
8 101218 4 WASHER,SERRATED X X
9 101993 1 SCREW,HEXHEAD X X
11 120259 2 CAP X X
12 120588 1 PLUG X X
14 120804 1 ELBOW X X
15 120965 1 ADAPTOR,STRAIGHT X X
16 121350 4 ELBOW X X
18 176760 1 MTG,PARK BRAKE,4206D X X
21 201419 7 P CLIP X X
22 210067 1 HORN,AIR,TWIN X X
23 210534 1 VALVE,PARK BRAKE-TEST POS-D# X X
24 210545 1 VALVE, BLOCK X X
25 241156 1 HOSE X X
26 241159 1 HOSE X X
27 241161 1 HOSE X X
28 241162 1 HOSE X X
Used from
29 241413 1 HOSE X X AEB4128423R000552 Refer to SB 2003/1025
30 241169 1 HOSE X X
31 241274 1 HOSE X X
5-15
PNEUMATIC KIT, CAB
3
1
8
2 7
18
24
23
12
E11842513 B SH2
5-16
PNEUMATIC KIT, CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 100080 6 BOLT X X
8 101218 4 WASHER,SERRATED X X
12 120588 1 PLUG, HEX X X
18 176760 1 MTG,PARK BRAKE,4206D X X
23 210534 1 VALVE,PARK BRAKE-TEST POS-D# X X
24 210545 1 VALVE, BLOCK X X
5-17
PNEUMATIC BLOCK ASSEMBLY
3
3
4 9 5
8
7 6
18 7
5
9
8 11
7
3
8 7 12
9 19 18
27 26 6 10 20
17
16
13
5
14
22
15
23
25
24
21
P008257A
5-18
PNEUMATIC BLOCK ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210545 1 VALVE, BLOCK, IPM X X
2 201375 1 SENDER, 0-10BAR, SWITCH O.S BAR X X
3 120490 3 FITTING, TUBE X X
4 221595 1 SCREW, PRESSURE SENDER X X
7 120631 5 FITTING, TUBE X X
8 140189 5 O-RING X X
9 100580 5 G-RING X X
10 210242 3 VALVE, SOLENOID, AH/TC X X
11 221592 3 CLIP SPRING X X
12 221593 6 SCREW, HEX X X
13 221591 6 O-RING X X
14 210243 2 VALVE, SOLENOID, PB/EB X X
15 221589 2 GASKET X X
16 221585 2 GASKET X X
17 210905 2 SOLENOID, PILOT VALVE X X
18 221586 4 SCREW X X
19 221587 4 CAP SCREW X X
20 221588 4 O-RING X X
21 206387 4 SWITCH, PRESSURE X X
22 221590 4 O-RING X X
23 221594 1 O-RING X X
24 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X
25 120926 1 FITTING, HOSE ADAPTOR X X
26 226348 1 FILTER, BRASS, 1/4 X X
27 226349 1 FILTER, BRASS, 1/8 X X
5-19
4206D 4x4 HAULER
5-20
SECTION 6 ELECTRICAL
4206D 4x4 HAULER

6-1
FRONT CHASSIS
8
7
18
6 6
7 30
E12842521 C SH1
6-2
FRONT CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
6 218528 1 HARNESS, ARTIC X X USED FROM VIN 940 REFER TO SIB 2004/1035.
7 218526 1 HARNESS, POWER X X USED FROM VIN 940 REFER TO SIB 2004/1035.
8 218525 1 HARNESS, ENGINE X X USED FROM VIN 940 REFER TO SIB 2004/1035.
18 207055 1 HARNESS, TRANSMISSION, ARTIC X X
30 200861 1 STRAP, EARTH BRAIDED X X
6-3
FRONT CHASSIS, ENGINE HARNESS
52
31 60
24
23
38
4
8
57 35 45
51
66
66 64 28
66
54
28
66
54
26
17
66
63
15
52
46
53 10
65
37
48
65 44
67
39 7
65
47
15
65
53
50
42 13
E12842521 C SH2
6-4
FRONT CHASSIS, ENGINE HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 218693 1 SWITCH, LOW LEVEL COOLANT X X USED FROM VIN 940 SEE SIB 2003/1099.
8 218525 1 HARNESS, ENGINE X X USED FROM VIN 940 SEE SIB 2004/1035.
10 218283 2 COVER, DUST, HEADLAMP X X USED FROM VIN 940 SEE SIB 2003/1089.
13 218241 1 HEADLAMP, COMBO, RHS X X
14 218240 1 HEADLAMP, COMBO, LHS X X
15 207832 2 COVER, HEAD LIGHTS, FRAME X X
17 207264 1 GUARD, STARTER MOTOR X X
23 207020 1 WASHER BOTTLE/PUMP X X
24 206945 41 MOUNTING, RUBBER, SQUIGLY X X
26 204771 1 SENDER, TUBULAR, LONG FUEL X X
28 201420 5 P CLIPS X X
31 200653 41 CABLE TIE X X
35 176772 1 BRACKET, A/C COMP HARNESS X X
37 176224 2 HINGE, HEADLIGHT X X
38 176084 1 CLAMP, WASHER BOTTLE, CAB X X
39 174737 2 PLT, PIVOT RETAINER, HEADLIGHT X X
42 101997 4 CAPSCREW, SOCHD X X USED FROM VIN 940 SEE SIB 2003/1089.
44 101216 6 WASHER, SERRATED X X
46 100733 1 SCREW X X
47 100731 9 SCREW X X
51 100383 1 BOLT X X
53 100312 10 NUT, NYLOC X X
54 100310 11 NUT, NYLOC X X
63 100079 2 BOLT X X
67 218074 2 GROMMET X X USED FROM VIN 940 SEE SIB 2003/1089.
6-5
FRONT CHASSIS, POWER HARNESS
61
52
44
61
52
44
3
20
47
65 58
64
32 58
29 56 64
19 56
20 43
41 62
22 27
66
27
59 64
25 55
57
68 66
1
5 33
66
40 54
21
22
53
49
47 66 9
34 54
49 49
47
31
24
49
53
E12842521 D SH3
6-6
FRONT CHASSIS, POWER HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 910321 1 GROMMET, STRIP X X
2 218776 1 CABLE, EARTH, 600MM X X
3 217647 1 CABLE, EARTH, 500MM X X USED FROM VIN 1249 SEE SIB 2005/1010.
5 218558 1 SWITCH, ISOLATOR, DOUBLE POLE X X
7 218526 1 HARNESS, POWER X X USED FROM VIN 940 SEE SIB 2004/1035.
9 208080 1 SOLENOID, CONT. DUTY X X USED FROM VIN 1307 SEE SIB 2005/1022.
19 207039 1 CABLE, BATTERY, 500MM X X
25 205259 1 CIRCUIT BREAKER, 60AMP X X
29 200865 2 BATTERY, 12V X X
31 200653 41 CABLE TIE X X
32 200204 4 TERMINAL, NUT X X
33 186845 1 HOUSING, CB'S & SOLENOIDS X X USED FROM VIN 1307 SEE SIB 2005/1022.
34 186733 1 PLATE, BATTERY DISCONNECT X X
35 172863 1 PLT, BASE, BAT BOX X X
41 170111 2 CLAMP, HOLDOWN X X
42 101309 4 WASHER, FENDER X X
45 100733 1 SCREW X X
47 100731 9 SCREW X X
53 100312 10 NUT, NYLOC X X
54 100310 11 NUT, NYLOC X X
55 100309 4 NUT, NYLOC X X
59 100187 4 J-BOLT, INCL.NUT X X
60 100085 6 SCREW X X
62 100080 4 BOLT X X
68 217452 1 HARNESS, IGN SOL, PIGTAIL X X USED FROM VIN 1307 SEE SIB 2005/1022.
6-7
FRONT CHASSIS, TRANSMISSION HARNESS
62
53
45
16
18
18
16
11
12
E12842521 C SH4
6-8
FRONT CHASSIS, TRANSMISSION HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 218528 1 HARNESS, ARTIC X X USED FROM VIN 940 SEE SIB 2004/1035.
10 218282 1 SWITCH, PRESSURE X X USED FROM VIN 940 SEE SIB 2004/1035.
11 218281 1 SWITCH, PRESSURE X X USED FROM VIN 940 SEE SIB 2004/1035.
15 207390 2 SENDER, TEMP, 120DEG X X
17 207055 1 HARNESS, TRANSMISSION, ARTIC X X
31 200653 41 CABLE TIE X X
61 100085 6 SCREW X X
6-9
CAB
WORKLIGHT 2
WORKLIGHT 1
RIGHT SPEAKER
ROTATING BEACON
RADIO SUPPLY
32
ROOF SPARE
LEFT SPEAKER
2 WAY RADIO
TO ENGINE HARNESS
47 28
7
TO POWER
HARNESS 6
DIAGNOSTIC
TO ALLISON PLUG
TRANSMISSION
TO ARTIC HARNESS
43
71
E12842523 D SH1
6-10
CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 263441 1 KIT, WIPER X X
6 218734 1 HARNESS, ALLISON, CAB X X USED FROM VIN 940 REFER TO SIB 2004/1035.
7 218521 1 HARNESS, CAB X X USED FROM VIN 940 REFER TO SIB 2004/1035.
28 207028 1 RESISTOR, POTTED X X
32 206940 2 LIGHT, INTERIOR X X
43 203975 1 PROTECTOR, HOSE STRAP X X
47 202691 1 SOCKET, ACCESSORY X X
6-11
CAB, HARNESS DETAILS
84
77
70
82
40 88
85
87 9
88
74 61
88
75
80
87
56
69
85
79
88
85
88
55 1 63
88
85 80
88
10
80
88
41
88
PART 2 85 E12842523 D SH2
6-12
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 DC221726 1 ELECTRONICS, KSA FLAME START X X
9 218012 1 E-MODULE, CCU, H/OUTPUT DRIVERS X X
10 217551 1 E-MODULE, BATT BALANCER PROT X X USED FROM VIN 1249 SEE SIB 2005/1021.
40 206070 1 THROTTLE, FOOT ACTUATOR, PWM X X
41 206065 1 E-MODULE, ADM, DEFAULT PROGRAM X X
55 186163 1 TRAY, ELEC, BB & MM X X
56 186147 1 MTG, PLT, FLOOR TRAY ELEC X X
61 176094 1 TRAY, ELEC, CCU, CAB X X
63 176092 1 TRAY, ELEC, ADM FR X X
75 100731 13 SCREW X X
79 100312 2 NUT, NYLOC X X
80 100310 16 NUT, NYLOC X X
6-13
81
86
50
50
50
51
51
87
75
86
72
57
51
49
44
49 86
50
75
38
59
39
86
67
30
66
85
88 14
35 53
73
76
64
65
PART 2 E12842523 D SH2
6-14
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 218013 1 E-MODULE, MDU X X
14 208158 1 COVER, PLUG, COLUMN SWITCH X X
30 206947 1 SWITCH, STEERING COLUMN, MULTI X X
35 206622 1 BUZZER, DUAL X X
38 206306 1 NUT, IGNITION SW MTG X X
39 206258 1 SWITCH, IGNITION X X
57 186107 1 PANEL, CIRCUIT BREAKER X X
59 176434 1 WASHER, IGNITION X X
64 173493 1 PLATE, LOCATING, 9P DEUTSCH X X
65 173488 1 ASSY, TAG, LOCK, 9P DEUTSCH X X
66 161081 1 SLEEVE, STEERING COLUMN X X
72 100841 20 SCREW X X
75 100731 13 SCREW X X
81 100309 20 NUT, NYLOC X X
6-15
CAB, HARNESS DETAILS CONT.
52 36
36 36
83 36 36
77 37
29 37
19
36
33 36
36
36
60 37
36
13 36
27
77
78
45
58
46
25
18
34
45
15
31
34 45
23
15
31
17
24
23
PART 1 E12842523 D SH3
6-16
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 218912 1 LIGHT, BEACON, XENON, AMBER X X
13 208172 1 HARNESS, BEACON LIGHT EXT X X
15 207662 2 CONDUIT, RIBBED BLACK X X
17 207454 1 CONDUIT, RIBBED,BLACK X X
18 207453 1 CONDUIT, RIBBED BLACK X X
19 207450 1 RESISTOR X X
23 207403 2 MIRROR, MANUAL X X
24 207402 1 MIRROR, ELEC, LHS X X
25 207401 1 MIRROR,ELEC, RHS X X
27 207118 1 FUSE, 15AMP, BLADE TYPE X X
29 207027 5 DIODE, SPADE TERMINAL X X
33 206939 1 MOUNTING PIPE, XENON BEACON X X
34 206708 2 CONNECTOR, 6 WAY DEUTSCH, MALE X X
45 203264 5 GROMMET, BLANK X X
46 202729 1 CIGARETTE LIGHTER X X
52 201311 18 CHANGE OVER RELAY X X
58 176435 1 WASHER, CIG LIGHTER X X
60 176111 1 BRACKET, FLASHING BEACON X X
78 100314 2 NUT, NYLOC X X
6-17
45
45
45 46
38 45 46
45
23 45
45
45
46
30 45
45
59 32
81
84
31
84
89
26 4
25
6
4
24
61
6-18
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 262907 1 KIT, SWITCH, DASH, BANK X X
11 208469 3 FRAME, SWITCH, 1POS, CENTRE X X
20 207446 1 SWITCH, MIR DEFROST, COMPLETE X X
21 207439 1 SWITCH, F/BEACON LIGHT, COMPLETE X X
22 207437 1 SWITCH, CTD, COMPLETE X X
26 207176 1 PANEL, CONTROL, HVAC X X
42 204069 2 FRAME, SWITCH, 1 POS, SWF X X
48 202423 4 INSERT, BLANK SWITCH X X
54 191035 1 SWITCH, ELEC MIRRORS X X
80 100310 16 NUT, NYLOC X X
6-19
CAB, TRANSMISSION HARNESS
6
16
85 68
88 88
62
12
88
80
E12842523 D SH4
6-20
CAB, TRANSMISSION HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 AL200066 1 SELECTOR, GEAR, REMOTE, PUSH X X
6 218734 1 HARNESS, ALLISON, CAB X X USED FROM VIN 940 REFER TO SIB 2004/1035.
12 208233 1 ECU, V9 X X
62 176093 1 TRAY, ELEC. TRANS CONTROL X X
80 100310 15 NUT, NYLOC X X
6-21
REAR CHASSIS
17
24
1
25 19 26
22
18
5 18
21 10
14
2
9
12
11
6
1 2
23
19
16
13
15
19
20
E12842522 A
6-22
REAR CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218530 1 HARNESS, REAR X X USED FROM VIN 940 REFER TO SIB 2004/1035.
2 208175 2 HARNESS, REAR LIGHTS EXT X X
4 207975 1 ALARM, BACK UP X X
5 207964 2 BKT, MOUNT, LIGHT, REVERSE X X
6 207033 2 LIGHT, REVERSE FLOODLIGHT X X
10 206255 1 GROMMET X X
11 204309 2 LAMP, AMBER, LED, INDICATOR, REAR X X
12 204308 2 LAMP, RED, LED, BRAKE/PARK, REAR X X
13 203927 1 GROMMET X X
14 200653 21 CABLE TIE X X
15 190685 1 ISOLATOR, VIBRATION, RUBBER X X
16 176532 1 PLATE, PROTECTION, ALARM X X
17 100891 3 SCREW, CHEESEHD X X
20 100314 2 NUT, NYLOC X X
21 100312 2 NUT, NYLOC X X
22 100309 3 NUT, NYLOC X X
25 100082 2 SCREW X X
6-23
FRONT CHASSIS, SCRAPER OPTION
E11842561 B
6-24
FRONT CHASSIS, SCRAPER OPTION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207991 1 HARNESS, ELEC/HYD, ARTIC X
2 200653 7 CABLE TIE X
6-25
CAB, SCRAPER OPTION
13
3
16
6
20
10
12
14 8
11
17
19
22
26
26
21
3
23
25
18
21
26 26
24
15 E12842563
6-26
CAB, SCRAPER OPTION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 262505 1 KIT, WIPER SYSTEM, 4206D, REAR X
2 262367 6 KIT, TOGGLE CONTROLS, JD X
3 262358 1 KIT, PARKER ELECT/HYD CONTROL X
4 218020 1 SWITCH,SCRAPE COMPLETE,MK2 X
5 218018 1 CARD,IQAN INFO,4206D MK2 X
6 208535 1 COVER,MDM,4206D X
7 208467 1 HARNESS, PADDLE CONTROL, 4206D X
8 208451 1 SWITCH, WIPER/WASHER, COMPLETE X
9 208284 1 HARNESS, 4206D, ELEC/HYD, CAB X
10 208229 1 BANK,CONTROL,4206D X
11 207020 1 WASHER BOTTLE/PUMP D# X
12 203644 1 SWITCH,RED,EMERGENCY BRAKE X
13 190916 1 ARM,WIPER,REAR,4206 D# X
14 176771 1 WASHER,FLAT X
15 176768 1 PLT,MNT,PARKER XP MODULE,4206D X
16 176716 1 PLT,SANDWICH,WIPER,REAR,4206D X
17 176697 1 MTG,BKT,WASHER BOTTLE,HAULER X
18 176696 1 BKT,WASHER BOTTLE,REAR,HAULER X
19 176695 1 PLATE,ACC,PEDAL,HAULER X
20 100830 2 SCREW,PANHD,SELFTAP X
21 100731 7 SCREW X
22 100312 3 NUT,NYLOC X
23 100189 4 SCREW,HEXHD X
24 100083 2 SCREW, HEXHD X
25 100063 4 WASHER,HARDENED X
26 100062 12 WASHER,FLAT X
6-27
REAR CHASSIS, SCRAPER OPTION
1
3
2
E11842562 C
6-28
REAR CHASSIS, SCRAPER OPTION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207993 1 HARNESS, ELEC/HYD, ARTIC X
2 206945 2 MOUNTING, RUBBER X
3 200653 2 CABLE TIE X
6-29
DASH SWITCHES
A 2
5
7
8
9 6
8
8
8
262907 A
6-30
DASH SWITCHES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262907 1 KIT, SWITCH, DASH, BANK X X
1 207654 1 SWITCH, HEAD LIGHTS, COMPLETE X X
2 207653 1 SWITCH, AIR CON, COMPLETE X X
3 207652 1 SWITCH, INT LIGHT, COMPLETE X X
4 207651 1 SWITCH, HAZARDS, COMPLETE X X
5 207644 1 SWITCH, RECIRC, COMPLETE X X
6 207643 1 SWITCH, RANGE HOLD, COMPLETE X X
7 204069 4 FRAME, SWITCH, 1 PLACE, SWF X X
8 202423 9 INSERT, BLANK SWITCH X X
9 202410 3 FRAME, SWITCHE, 3POSITION X X
6-31
CONTROL PANEL, HVAC
4
12
9 5
10
11
P008678A
6-32
CONTROL PANEL, HVAC
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207176 1 PANEL, CONTROL, HVAC X X
2 226065 1 PLATE, MCC CONTROL PANEL X X
3 226068 1 OVERLAY, MCC CONTROL PANEL X X
4 226067 1 HARNESS, MCC CONTROL PANEL X X
5 220781 2 SWITCH, BLOWER X X
6 220778 3 KNOB X X
7 226066 1 HOLDER, LAMP, MCC CONTROL PANEL X X
8 207644 1 SWITCH, RECIRCULATION, COMPLETE X X
9 207653 1 SWITCH, AIRCON, COMPLETE X X
12 200215 3 BULB, WEDGE X X
6-33
WINDOW WIPER AND WASHER KIT
TD0001947
6-34
WINDOW WIPER AND WASHER KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 263441 1 KIT, WIPER X X
1 217619 1 ARM,WIPER X X
2 210895 1 VALVE, NON,RETURN X X
3 217620 3 CLIPS, WASHER SYSTEM X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X
5 217617 AR PIPE, W/WASHER KIT X X
6 217618 1 BLADE, WIPER X X
7 210896 1 MOTOR, WIPER X X
6-35
EXTRA BATTERIES KIT
9
9
1 4
10
4
10
E09840015 A
6-36
EXTRA BATTERIES KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207041 1 CABLE, BATTERY, 750NM, BLACK X X
2 207040 1 CABLE, BATTERY, 750NM, RED X X
3 207039 1 CABLE, BATTERY, 500NM X X
4 200865 2 BATTERY, 12V X X
5 200204 4 TERMINAL, NUT X X
6 172863 1 PLT, BASE, BAT BOX X X
7 170111 2 CLAMP, HOLDOWN X X
10 100187 4 J-BOLT, (INCL.NUT) X X
6-37
ELECTRICAL HOOTER
3
4
4 1
2
E09840016 A
6-38
ELECTRICAL HOOTER
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 200448 1 HORN X X
3 100312 1 NUT,NYLO X X
5 172877 1 PLT,SEALING,RHS,LOW,RAD X X
6 203927 1 GROMMET X X
6-39
TWO WAY RADIO ANTENNA BRACKET
E09840014
6-40
TWO WAY RADIO ANTENNA BRACKET
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 176112 1 BRACKET, ANTENNA, 2WAY RADIO X X
6-41
WORK LIGHTS
1 5
E09840018
6-42
WORK LIGHTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207638 1 HARNESS, WORK LIGHTS X X
2 207427 1 SWITCH, WORK LIGHTS, COMPLETE X X
4 207638 1 HARNESS, WORK LIGHTS X X
6-43
LIGHT BREAKDOWNS
1 4 4
11
5,6
12
13
11
7,8 12
13
9,10
P008253A
6-44
LIGHT BREAKDOWNS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207030 2 LIGHT, WORK LIGHT, 2-WAY DEUTSCH X X
3 202933 6 BULB, 24V, PIGTAIL X X
4 206703 4 CONNECTOR, 2-WAY DEUTSCH, MALE X X
5 206340 1 HEADLAMP, COMBO, LHS, MK I X X
6 206341 1 HEADLAMP, COMBO, RHS, MK I X X
7 218240 1 HEADLAMP, COMBO, LHS, MK II X X
8 218241 1 HEADLAMP, COMBO, RHS, MK II X X
9 226126 1 LENS, HEADLAMP, COMBO, LHS X X
10 226127 1 LENS, HEADLAMP, COMBO, RHS X X
11 202934 2 BULB, 24V X X
12 200200 2 BULB, 24V X X
13 204710 2 BULB, HEAVY DUTY X X
6-45
CONNECTORS, CAB HARNESS
CAB HARNESS
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
PART 1 218521 C SH3
6-46
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207483 1 CONNECTOR, 30WAY, PACKARD, FEMALE X X
4 207502 2 CONNECTOR, 21WAY, AMP, FEMALE X X
9 207498 1 CONNECTOR, 9WAY, AMP, MALE X X
10 206724 1 CONNECTOR, 8WAY, ESPA, FEMALE X X
11 206722 1 CONNECTOR, 4WAY, ESPA, FEMALE X X
14 217730 1 CONNECTOR, 8WAY, FEMALE X X
15 201529 6 CONNECTING, 3WAY, 90 DEG. DIN X X
16 218950 9 LUG, GROTE & HARTMAN X X
6-47
CAB HARNESS
17 18 19 20
21 22 23 24
25 26 27 28
29 30 31 32
PART 2 218521 C SH3
6-48
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
18 207504 2 CONNECTOR, 3WAY ASCO Z4 (SMALL) X X
19 208041 2 TERMINAL, 1WAY PUSH-ON, LOCKING X X
20 206735 2 CONNECTOR, 2WAY, UTILUX, FEMALE X X
21 207829 1 CONNECTOR, BOOTLACE, TERMINAL X X
22 207828 2 CONNECTOR, RELEK, LUG X X
23 121296 1 CONNECTOR, RADIO X X
24 206778 4 CONNECTOR, 1WAY, UTILUX, SLIP-ON X X
25 206730 16 CONNECTOR, 8WAY SWF, FEMALE X X
26 206731 16 CONNECTOR, 2WAY SWF, FEMALE X X
31 207797 6 CONNECTOR, RELAY BANK
32 207798 2 CONNECTOR, FUSE BANK
6-49
CAB - HELLERMAN TYTON KIT
33 34 35 36
37 38 39 40
41 42 431 44
45 46 47
218521 C SH4
6-50
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
33 206719 1 CONNECTOR, 9WAY, HD D/P, MALE X X
36 207473 1 CONNECTOR, 31WAY, HD D/P, FEMALE X X
37 206707 6 CONNECTOR, 4WAY, DEUTSCH, FEMALE X X
38 206706 3 CONNECTOR, 4WAY, DEUTSCH, MALE X X
43 218779 1 CONNECTOR, 21WAY, HD, D/P, FEMALE X X
46 207829 5 TERMINAL, BOOTLACE X X
47 206703 1 CONNECTOR, 2WAY DEUTSCH MALE X X
6-51
CONNECTORS, ENGINE POWER HARNESS
ENGINE POWER HARNESS
1 2 3 4
5 6 7 8
9 10 11
ENGINE POWER - HELLERMAN TYTON KIT
12 13
PART 1 263021 B SH3
6-52
CONNECTORS, ENGINE POWER HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 202557 1 PLUG X X
3 218952 1 LUG, 5MM X X
4 218963 3 LUG, 10MM X X
5 218961 1 LUG, 10MM X X
6 218951 1 LUG, 4MM X X
7 218957 2 LUG, 6MM X X
8 218950 2 LUG, 4MM X X
9 218959 2 LUG, 8MM X X
10 218958 2 LUG, 8MM X X
11 218962 2 LUG, 10MM X X
6-53
CONNECTORS, ENGINE HARNESS
ENGINE HARNESS
14 15 16 17
18 19 20 21
22 23 24 25
26 27 28 29
30 31
PART 2 263021 B SH3
6-54
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
16 218952 1 LUG, 5MM X X
17 218955 2 LUG, 6MM X X
18 202916 1 PLUG X X
19 201529 1 CONNECTOR, PLUG X X
20 218737 1 SOCKET, AMP, ALTERNATOR X X
21 218963 2 LUG, 10MM X X
23 218965 1 LUG, 13MM X X
24 206778 5 CONNECTOR, 1WAY, SLIP-ON X X
25 218964 1 LUG, 10MM X X
26 218950 1 LUG, 4MM X X
27 218951 1 LUG, 4MM X X
28 208041 4 TERMINAL, 1WAY, PUSH-ON, LOCKING X X
29 206777 2 CONNECTOR, 3WAY, H/LIGHT X X
30 207506 3 CONNECTOR, 4MM, EYE TERMINAL X X SEE SIB 2003/1054.
31 218962 1 LUG, 10MM X X
6-55
ENGINE - HELLERMAN TYTON KIT
32 33 34 35
36 37
PART 3 263021 B SH3
6-56
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
6-57
CONNECTORS, ARTIC HARNESS
ARTIC HARNESS
39 40 41 42
43 44 45
ARTIC - HELLERMAN TYTON KIT
46 47 48 49
PART 1 263021 B SH4

6-58
CONNECTORS, ARTIC HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
40 208580 1 CONNECTOR, 2WAY AMP, SOLENOID X X
41 218950 1 LUG, 4MM X X
42 218958 1 LUG, 8MM X X
43 218952 1 LUG, 5MM X X
44 218955 1 LUG, 6MM X X
45 218962 1 LUG, 10MM X X
47 206712 1 CONNECTOR, 8WAY DEUTSCH, FEMALE X X
48 206711 1 CONNECTOR, 8WAY DEUTSCH, MALE X X
6-59
CONNECTORS, REAR HARNESS
REAR HARNESS
50 51 52
REAR - HELLERMAN TYTON KIT
53 54 55 56
57 58 59 60
PART 2 263021 B SH4
6-60
CONNECTORS, REAR HARNESS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
50 202557 1 PLUG X X
51 218950 2 LUG, 4MM X X
52 200742 1 SOCKET, FEMALE, 7 PIN X X
53 206717 1 CONNECTOR, 31WAY, HD, D/P, MALE X X
6-61
4206D 4x4 HAULER
6-62
SECTION 7 FRAME & BODY
4206D 4X4 HAULER

7-1
BONNET KIT
45 9
33
32
35
7
11
32
42 35
7
13
2
43
23
19
7
7
7
5
46
7
19
46 21
7
47
7 5
21 19
7 7
7
18 7
1 19
47
35
1
35
1
46
6
E09840103 F SH1
4206D 4X4 HAULER REV C
7-2
BONNET KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
5 100115 2 BOLT X X
9 100210 9 BOLT X X
13 100310 4 NUT, NYLOC X X
32 176046 4 PLATE, SPACER, BONNET X X
33 176277 2 PLATE, HINGE SUPPORT, BONNET X X
35 181545 4 PLATE, HINGE, BONNET X X
42 204122 2 RUBBER, PROG. BUMP STOP X X
43 206439 1 HANDLE, CAB INTERIOR X X
45 218681 1 BONNET X X USED FROM VIN 687 SEE SIB 2003/1062.
46 207606 2 GASSTRUT, BONNET X X
47 208072 2 STRAP, BONNET X X
7-3
BONNET KIT
37
28
12
41
24
25
9 22
7 17
13 40
38 27 17
38 14
7
13 15
36
29
26
22
17
10 30 31
3
8
2 4
16
34
17
39
14
48 25
24
18
16
20
E09840103 F SH2
7-4
BONNET KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
9 100210 9 BOLT X X
13 100310 4 NUT, NYLOC X X
14 100312 8 NUT, NYLOC X X
15 100316 1 NUT, NYLOC X X
22 100731 8 SCREW X X
25 172043 2 WASHER, RUBBER X X
26 173638 1 PLATE ADAPTER GUIDE, BONNET X X
27 173801 1 TONGUE, BONNET CATCH, ADT X X
28 173802 1 CUP, BONNET CATCH X X
29 174093 1 HOUSING, BONNET CATCH X X
30 174783 1 HANDLE, BAR X X
31 186513 1 FRAME, S/TANK, BONNET CATCH X X
34 178967 1 PLT, BOX, PADHANDLE, TRIMARK X X USED FROM VIN 687 SEE SIB 2003/1062.
36 182361 1 LINKAGE, BONNET LATCH X X USED FROM VIN 687 SEE SIB 2003/1062.
37 183380 1 PEG, BONNET CATCH X X
38 200779 2 TIE ROD END X X
39 201509 1 TRI/MARK, GASKET X X
40 202872 1 SPRING X X
41 202917 1 SPRING X X
48 218315 1 HANDLE, PADDLE, BONNET X X USED FROM VIN 687 SEE SIB 2003/1062.
7-5
BONNET KIT
2 9
6 5 2
4 4
4 2 8
4
5
9 2 4
12 1
3
13
206612 C
4206D 4X4 HAULER REV A
7-6
BONNET KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 100310 11 NUT, NYLOC X X
4 100312 12 NUT, NYLOC X X
7 173645 2 BKT, RUBBER STOP, BONNET X X
8 175065 1 MTG, LATCH, BONNET X X
9 175066 2 MTG, STRUT, BONNET X X
10 182034 1 MTG PIVOT, BONNET, LATCH X X
12 218999 1 RUBBER, SEAL, BONNET, CAB X X NOT AVAILABLE SEE SIB 2004/1051.
13 207861 1 PLT, RUBBER, BONNET SEAL X X
7-7
CAB
P008081
7-8
CAB
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 262651 1 KIT, CAB, SPARE, COMPLETE X X USED UP TO VIN 356 SEE SIB 2003/1056.
1 262857 1 KIT, CAB, SPARE, COMPLETE, MK II X X USED FROM VIN 357 SEE SIB 2003/1056.
7-9
REAR VIEW MIRROR KIT (MANUAL)
5
7
4
6
3
260768 C
4206D 4X4 HAULER REV B
7-10
REAR VIEW MIRROR KIT (MANUAL)
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 260768 1 KIT, MIRRORS, MANUAL ADJ X X
3 218032 1 KIT, MIRROR BRACKET CLIPS X X
4 218023 2 GLASS, MIRROR X X
6 218032 1 KIT, MIRROR BRACKET CLIPS X X
7 218022 2 GLASS, MIRROR X X
7-11
REAR VIEW MIRROR KIT (ELECTRIC)
4
6
11
9
10
5
3
260767 B
7-12
REAR VIEW MIRROR KIT (ELECTRIC)
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 260767 1 KIT,MIRRORS,ELECT ADJ X X
2 206945 2 MOUNTING,RUBBER X X
3 191035 1 SWITCH, ELEC MIRRORS X X
4 207057 1 LENS, MIRROR DEFROST X X
5 207401 1 MIRROR,ELEC.RHS X X
6 207402 1 MIRROR,ELEC.LHS X X
7 207403 2 MIRROR,MANUAL X X
8 207453 1 CONDUIT X X
9 207454 1 CONDUIT X X
10 207662 2 CONDUIT X X
11 204946 1 SWITCH X X
7-13
REAR VIEW MIRROR BRACKETS
15
17
9
24
9
17
15
7
5 16
23 18
6
22
25
22
1 8
25 22
5
22
22
8 21
11 14
10
2
13 14
7 22
14 19
21 12
22
2
14 20
19 7
22
20
E11842301 B SH3
7-14
REAR VIEW MIRROR BRACKETS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208728 4 BLOCK, LOCATE, MIRROR X X USED FROM VIN 647 SEE SIB 2003/1052.
2 201666 4 SPRING, BIN HEAT-BALL JOINT X X
5 182285 1 HANDRAIL, CAB, ROOF X X USED FROM VIN 647 SEE SIB 2003/1052.
6 182284 1 MTG, CAB, MIRROR, BKT, RHS X X USED FROM VIN 647 SEE SIB 2003/1052.
7 182283 1 MTG, CAB, MIRROR, BKT, LHS X X USED FROM VIN 647 SEE SIB 2003/1052.
8 182280 4 PIN, LOCATE, MIRROR X X USED FROM VIN 647 SEE SIB 2003/1052.
9 178726 8 TAG, LOCK, MIRROR X X USED FROM VIN 647 SEE SIB 2003/1052.
10 178569 2 SHIM, 3MM, MIRROR BKT, BOT X X USED FROM VIN 647 SEE SIB 2003/1052.
11 178568 2 SHIM, 1.6MM, MIRROR BKT, BOT X X USED FROM VIN 647 SEE SIB 2003/1052.
12 178567 2 SHIM, 1.6MM, MIRROR BKT, TOP X X USED FROM VIN 647 SEE SIB 2003/1052.
13 178407 3 SHIM, 3MM, MIRROR BKT, TOP X X USED FROM VIN 647 SEE SIB 2003/1052.
14 176379 8 WASHER, SPRING RET, MIRROR BKT X X
15 166566 8 PIN, MTG, MIRROR X X USED FROM VIN 647 SEE SIB 2003/1052.
16 100936 2 BOLT X X USED FROM VIN 647 SEE SIB 2003/1052.
17 100730 8 BOLT X X
18 100359 2 WASHER X X
19 100316 4 NUT, NYLOC X X
21 100089 4 SCREW X X USED FROM VIN 647 SEE SIB 2003/1052.
22 100064 27 WASHER X X
23 182298 1 MTG, MIRROR, RHS X X USED FROM VIN 647 SEE SIB 2003/1052.
24 182299 1 MTG, MIRROR, LHS X X USED FROM VIN 647 SEE SIB 2003/1052.
25 100364 8 SCREW X X USED FROM VIN 647 SEE SIB 2003/1052.
7-15
CAB INTERIOR COMPONENTS
20
4 4
2
3 3
21
9
19 5
4
3
6
8
9
15
22
7
16
4
11 18
12
13
3 12
12
17
14
23
24
10
P008133
7-16
CAB INTERIOR COMPONENTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 201990 1 PLATE, COVER, RADIO X X
2 207879 1 STRAP, COAT, CAB X X
3 100830 9 SCREW, PANHD, SELFTAP X X
5 206445 1 HAMMER/ HOLDER, EMERG EXIT X X
6 220397 1 HOOK, CLOTHES X X
8 100835 9 CAPSCREW, BUT, SOCHD X X
10 181860 1 ARM, WHEEL SPANNER X X
11 100799 2 BOLT, WING X X
13 171508 2 CLAMP, WHEEL SPANNER X X
14 206454 2 ASHTRAY X X
15 207968 2 COVER, SPEAKER X X
16 176340 1 BRACKET, FIRE EXTINGUISHER, CAB X X
17 100312 2 NUT, NYLOC X X
19 206449 1 SUN VISOR X X
20 NSI 1 BRACKET X X
21 NSI 2 SCREW X X
22 206585 6 HEXSERT X X
23 206437 2 HEXSERT X X
24 181861 1 WHEEL SPANNER X X
7-17
CAB SHELL & RELATED PARTS
10
11
9
20
25
26 16 13
9
7 20
8
24
9
20 7
20 9
7
11
10
27
5
10 24
10
11
9
20
28
15
3 2
5 11 24 13
1 9
30 10 20
6
24
5 20
5 30
29 10
11
9
24
P008625 A
7-18
CAB SHELL & RELATED PARTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 206308 1 SHELL, CAB X X
2 207871 1 ROOF, CAB X X
3 207799 1 SEAL, BONNET, CAB INTERFACE X X
6 217520 1 SHIELD, FIREWALL X X USED FROM VIN 1249 SEE SIB 2005/1009.
8 173449 1 HANDRAIL, CAB, ROOF X X
9 207881 9 GASKET, GRAB HANDLE X X
13 176708 2 PLT, COVER, REAR GUARD X X
15 176707 1 HANDRAIL, CAB, LHS, REAR X X
16 176706 1 HANDRAIL, CAB, RHS, REAR X X
20 176312 9 SHIM, GRAB HANDLE BRACKET X X
24 206587 23 HEXSERT X X
26 140742 2 O-RING X X
27 208104 AR GASKET X X
28 162278 1 SPACER, TUBE X X USED FROM VIN 1249 SEE SIB 2005/1009.
7-19
CAB INTERIOR HATCHES & LIDS
1
4
5
6
3
7
13
3
12
10
10
8
3
2 9
31
32
24
13
3 2
3
25 12
27
11
22 21 26 17 18
19 16
26
30
12
20
4
3 10
23
8
9 30
P008640
7-20
CAB INTERIOR HATCHES & LIDS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208230 1 PANEL, CONTROL X X
2 100834 7 CAPSCREW, BUT X X
5 207985 1 LID, COOLER BOX, CAB X X INCLUDES ITEM 6, GASKET
6 207866 1 GASKET, COOLER BOX X X
7 206441 2 HINGE, INTERIOR X X
8 206442 2 LATCH, COOLER BOX X X
9 206444 2 RUBBER, LATCH, COOLER BOX X X
10 100842 6 POP RIVET X X
12 100832 12 CAPSCREW, SOC HEAD X X
16 206450 1 LID, TOOLBOX, CAB X X INCLUDES ITEM 30, GASKET
17 100309 4 NUT, NYLOC X X
19 207880 1 STRAPS, COOLER, CAB X X
20 100840 4 POP RIVET X X
21 207872 1 HATCH, ELECTRICAL X X
22 207917 1 PAD, HATCH, ELECTRICAL X X
23 207864 1 GASKET, ELECTRICAL HATCH X X
24 206462 1 PANEL, INSTRUMENT FACE X X
25 207869 2 HINGE, INSTRUMENT FACE X X
26 100830 2 SCREW, PAN HEAD, SELFTAP X X
27 176432 2 PLT, CAPTIVE, INTER HINGE X X
31 208085 1 BLANK, MIRROR SWITCH X X
32 100872 1 SCREW, PANHEAD SELFTAP X X
7-21
ROOF INTERIOR LINERS & HATCH
32 8
9 4
32
6
9 8 5
3 5 9
7
3
2
6
3
1
20
27 2
28
29 27
28
8
8 25
21
30
22
24
23 32
26
19
16
18
18 17 10
17
13
31
11
16
14 6
6
15 5
12
6
5 P008151
7-22
ROOF INTERIOR LINERS & HATCH
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207882 1 HOODLINER, FRONT X X
4 206460 1 HOODLINER, REAR X X INCLUDES ITEM 32, GASKET
10 206459 1 HATCH, HOODLINER X X INCLUDES ITEM 32, GASKET
11 176298 1 PLT, STRIKE PIN, ROOF LATCH X X
13 100832 4 CAPSCREW, SOC HEAD X X
14 176311 AR SHIM, INTERIOR HINGE X X
16 206583 6 COWLING, SPLIT X X
17 100312 2 NUT, NYLOC X X
19 207495 1 STRUT, CAB X X
20 206288 1 LATCH, PUSH BUTTON X X
23 100316 1 NUT, NYLOC X X
24 207375 1 BOLT, STRIKER, TRIMARK X X
25 207365 1 LATCH, RH X X
26 176304 1 MTG, ROOF LATCH STRIKE PIN X X
29 100849 1 STUD, FULL THREAD X X
30 176306 2 WASHER, CAB X X
31 181679 1 MTG, ROOF HATCH, STRUT X X
7-23
CAB INTERIOR TRIM
2
1
11 11
7
8
9
6
10
P008884
7-24
CAB INTERIOR TRIM
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 207919 1 COVER, A PILLAR, RHS X X
2 207921 1 COVER, B PILLAR, RHS X X
3 207918 1 COVER, A PILLAR, LHS X X
4 207920 1 COVER, B PILLAR, LHS X X
5 206458 1 MAT, FLOOR, CAB X X
6 206446 1 MAT, TOOLBOX, CAB X X
7 206447 1 PLATE, STEP, CAB X X
10 207266 5 HEXSERT X X
11 208614 A/R DUAL LOCK X X USED FROM VIN 185 SEE SIB 2002/1043.
7-25
CAB WINDOWS
1
9
2 8
10
7
9
FOR DETAIL OF DOOR

WINDOW REFER MAIN
DOOR
4 9
5
6 P008104 A
7-26
CAB WINDOWS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218342 1 WINDOW, RHS, SLIDING X X USED FROM VIN 647 SEE SIB 2003/1045.
2 207874 1 SEAL, WINDOW, RHS, SLIDING X X
3 206418 1 WINDOW, CURVED X X
4 207873 1 SEAL, WINDOW, CURVED X X
5 206420 1 WINDOW, LHS, FRONT X X
6 207876 1 SEAL, WINDOW, LHS, FRONT X X
7 217151 1 WINDOW, REAR X X USED FROM VIN 940 SEE SIB 2004/1037.
8 207875 1 SEAL, WINDOW, REAR X X
9 208103 A/R SEAL, DAM X X
10 221629 1 CATCH, CAB SLIDING WINDOW X X
7-27
DOOR, HVAC SYSTEM
1 11
4
12
8
2 9
3
7
6 7
14
10
13
P008132 A
7-28
DOOR, HVAC SYSTEM
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 206412 1 DOOR,HAVC,RHS X X
4 100837 18 CAPSCREW,CSK,SOCHD X X
5 206415 3 HINGE,EXTERIOR X X
8 206491 1 STRUT,CAB X X
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT X X
11 207878 1 SEAL,DOOR,HVAC,RHS X X
12 207868 1 GASKET,HVAC FRESH AIR X X
13 206437 3 HEXSERT X X
14 206587 2 HEXSERT X X
7-29
CAB DOOR ASSEMBLY
19
6 1
2
20 4
25
3
15
16
10
11
9
12
24
23
7
13 22
14
17
21
18
P008083 A
7-30
CAB DOOR ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 217556 1 DOOR, MAIN X X INCLUDES ITEM 2, SEAL
2 217590 1 SEAL, DOOR, MAIN X X
3 217589 1 SEAL, WINDOW, DOOR, SLIDING X X
4 217557 1 WINDOW, DOOR, SLIDING X X
5 100837 18 CAPSCREW, CSK, SOCHD X X
6 206415 3 HINGE, EXTERIOR X X
7 206451 2 BKT, STRAP, DOOR X X
8 206453 1 RUBBER, STRAP, DOOR X X
10 100835 2 CAPSCREW, BUT, SOCHD X X
14 161086 1 SPACER, BLOCK, DOOR STRAP X X
15 100830 6 SCREW, PANHD, SELFTAP X X
17 206461 1 PANEL, INTERIOR, MAIN DOOR X X
18 206465 1 STRUT, CA X X
19 176431 1 SHIM, EXTERIOR HINGE X X
20 208103 AR SEAL, DAM X X
21 176423 1 SPACER X X
22 207266 6 HEXSERT X X
23 206585 2 HEXSERT X X
24 221666 1 CATCH, VERT. SLIDING WINDOW RHS X X FOR MACHINES BUILT BEFORE OCT 2001.
24 221627 1 CATCH, RH DOOR SLIDING WINDOW X X FOR MACHINES BUILT AFTER OCT 2001.
25 221667 1 CATCH, VERT. SLIDING WINDOW LHS X X FOR MACHINES BUILT BEFORE OCT 2001.
25 221628 1 CATCH, LH DOOR SLIDING WINDOW X X FOR MACHINES BUILT AFTER OCT 2001.
7-31
DOOR LATCH
46 6
65 1
14
50
24
33
67
66
80
12
3
47
47
48
61
E11842301 B SH2
7-32
DOOR LATCH
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
24 100850 1 STUD, FULL THREAD X X
33 176306 1 WASHER, CAB X X
47 201508 2 MTG BKT, TRI/MARK X X
48 201509 1 TRI/MARK, GASKET X X
50 206274 1 GUARD, STRIKER PIN X X
61 207230 1 TRIMARK, LH HOUSING X X
65 207366 1 LATCH, LH, TRI/MARK X X
66 207375 1 BOLT, STRIKER, TRIMARK X X
67 207647 1 KNOB, BIN TIP X X
80 218331 1 BOOT, RUBBER, DOOR HANDLE X X
7-33
CAB MOUNTINGS
11
19
CAB
10
19
51
MOUNTINGS ATTACHED TO
TOP OF FRONT CHASSIS
19
20
19
20
E11842301 A SH4
7-34
CAB MOUNTINGS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
20 100654 16 NUT, STOVER X X
51 206293 4 MTG, RUBBER, CAB X X
7-35
CAB BOTTOM SEALS
38
RH BOTTOM
SIDE OF CAB
BOTTOM
REAR 1
OF CAB 5
69
36 6
1
1
6 37
68
38
E11842301 A SH6
7-36
CAB BOTTOM SEALS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
36 176381 1 RETAINER, SEAL, RHS, CAB X X
37 176382 1 RETAINER, SEAL, RHS, CAB X X
38 176383 2 RETAINER, SEAL, RHS, M/GUARD X X
68 217012 1 RUBBER, SEAL, RHS, CAB X X NOT AVAILABLE SEE SIB 2004/1051.
69 217011 1 RUBBER, SEAL, REAR, CAB X X NOT AVAILABLE SEE SIB 2004/1051.
7-37
STEERING COLUMN
33
31
6
9
32
10
8
22
21
20
17
18
19
16 15 14
2
12
3
13 5
14 15 11
4
30
27
26
28
29
28
23
24
27 25 TD0000020A
4206D 4X4 HAULER REV E
7-38
STEERING COLUMN
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218287 1 COLUMN, STEERING X X USED FROM VIN 600 SEE SIB 2003/1096.
2 205422 1 SUPPORT X X
3 204112 1 SCREW, ADJUSTING HANDLE X X
4 204111 1 GUARD, TELESCOPIC X X
5 204110 1 BOOT, STEERING COLUMN X X
6 205429 1 SHAFT, STEERING X X
7 204115 2 SPACER, SPLINED X X
9 204600 1 STEERING WHEEL X X
10 204438 1 CAP, STEERING WHEEL X X
11 205427 1 BOLT, STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT, ADJUSTING HANDLE X X
14 100390 2 SCREW, CAP X X
16 223968 2 NUT, ROUND, SPECIAL X X
17 204170 1 BASE ASSEMBLY X X
19 101356 2 BOLT, HEX HEAD X X
20 176327 1 SPACER, STEERING COLUMN X X
22 100314 3 NUT, NYLOC X X
23 205423 1 SHAFT X X
24 205424 1 NUT X X
25 205425 1 SHAFT, SPLINED X X
26 218286 1 KNUCKLE X X USED FROM VIN 600 SEE SIB 2003/1096.
28 100283 2 NUT, HEX X X
29 207787 1 COLUMN, BASE X X
31 226657 1 CIRCLIP X X COMES WITH ITEM 17.
32 226658 1 CIRCLIP X X COMES WITH ITEM 17.
33 226659 1 BEARING X X COMES WITH ITEM 17.
7-39
SEAT INSTALLATION
17
16
10
12 15
13
9
11
20
14
6 19
3 7
4
5
2 4
8
4
8
18 17
TD0000226
7-40
SEAT INSTALLATION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290340 1 SEAT, PNEUMATIC X X
2 176308 2 MOUNTING, SEAT X X
4 100062 10 WASHER X X
5 206437 2 HEXSERT X X
6 100197 2 CAPSCREW, SOC HD X X
7 161082 1 BOSS X X
9 176656 1 PLATE, ADAPTOR, FRONT X X
10 176655 1 PLATE, ADAPTOR, REAR X X
11 224923 1 TRACK, SET X X
12 100731 4 SCREW X X
14 206309 1 SEAT, TRAINER X X
15 206443 1 BACKREST, TRAINER X X
17 100062 12 WASHER X X
18 100312 4 NUT, NYLOC X X
19 224960 1 SEATBELT, RETRACTABLE X X
20 226550 1 SPRING, RETURN X X
7-41
SEAT ASSEMBLY
1
35
26
21
28
30 32
25
20 34
22 21
31
20 23
20 27
22
22 24
29
2,16
12
33 18
20
11
22
17
7
19
9,15
10
12
8 5
14
13
4
P008638 C
7-42
SEAT ASSEMBLY
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290340 1 SEAT ASSEMBLY, PNEUMATIC X X
2 223723 1 COVER, BACK REST X X
3 224919 1 SKIRT, SUSPENSION X X
4 224923 1 TRACK, SET X X
5 224924 1 TETHER BELT SET X X
6 224920 2 SHOCK ABSORBER X X USED TO VIN 688
6 218506 2 SHOCK ABSORBER X X USED FROM VIN 689 SEE SIB 2003/1063.
7 224922 1 VALVE, AIR X X
8 224921 1 SPRING, AIR X X
9 224918 1 COVER, CUSHION X X
10 224927 1 KNOB, BACK ADJUSTMENT X X
11 224931 1 LUMBER, TWO WAY X X
12 224933 1 SEAT BELT SET X X
13 224934 1 LEVER, HEIGHT ADJUSTMENT X X
14 224936 1 CHASSIS X X
15 224937 1 CUSHION ASSEMBLY X X
16 224292 1 SUPPORT, LUMBAR ASSEMBLY X X
17 224941 1 ARMREST SET ASSY, MKII, UPGRADE X X
18 224930 1 PAD, ARM, LH X X
19 224932 2 KNOB, ARM ADJUSTMENT X X
25 100310 4 NUT, NYLOC X X
26 100312 13 NUT, NYLOC X X
28 100880 1 NUT, NYLOC X X
31 176751 1 MOUNT, ARMREST, CONTOLS X X
32 176757 4 BRACKET, PAD, ARMREST, CONTROLS X X
33 176770 1 PLATE, SPREADER, ARMREST X X
34 190924 1 ARMREST, CONTROLS X X
35 208286 1 PAD, ARMREST, CONTROLS X X
7-43
AIR DUCTING, HVAC SYSTEM
8
42
20
27 10
41
40
26
21
8
7
18
39 17
19
16
27
14
11
12
TD0002302
7-44
AIR DUCTING, HVAC SYSTEM
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
7 217595 7 ADAPTOR, VENT, SWIVEL X X
8 217594 7 VENT, SWIVEL, HVAC X X
9 207178 5 ADAPTOR, FLEX X X
10 207177 1 ADAPTOR, FLEX, HVAC X X
11 207175 1 ASSY, DRAIN TUBE, HVAC X X
12 207175 1 ASSY, DRAIN TUBE, HVAC X X
16 206499 1 HVAC UNIT, 24V X X
17 206457 5 VENT, DE-MIST, SHORT X X
18 206310 4 VENT, DE-MIST, LONG X X
19 204187 1 AIRDUCT, FLEX X X
27 200871 20 CABLE TIE X X
39 207867 1 GASKET, HVAC RECIRC X X
40 207690 1 ROSETTE, AIR OUT, COOLER BOX X X
41 100831 3 SCREW, PAN HD, SELFTAP X X
42 100938 3 SCREW, SLOTHD, C/SUNK X X
7-45
AIRCON DRIER UNIT & PIPING
25
25
6
24
3
34
37
23 22
5
4
25
28
28 32
35
36
29
31
13
30 15
37
38
1 33
37
34 2
E9836532 SH2 D
7-46
AIRCON DRIER UNIT & PIPING
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 910264 1 INSULATION, HOSE, HVAC X X
2 241148 1 ASSY, HOSE, HVAC, UNIT, FWAL X X
3 241147 1 ASSY, HOSE, HVAC, DRY, UNIT X X
4 241146 1 ASSY, HOSE, HVAC, FWAL, DRY X X
5 218686 1 HOSE, RADIATOR X X
13 207117 2 P-CLIP X X
15 206585 6 HEXSERT, OPEN X X
22 204043 1 RECEIVER DRIER X X
23 204042 1 SWITCH, BINARY PRESSURE X X
24 203908 4 P-CLIP X X
29 176177 1 PLATE, BULKHEAD, FIREWALL X X
30 176088 1 BKT, RECEIVER DRIER, HVAC X X
31 120679 2 ADAPTOR, BULKHEAD X X
34 100080 6 BOLT X X
35 100065 4 WASHER, SPRING X X
7-47
AIRCON UNIT
3
22
57 21
13 47
12 58
49
50
52-54
48
8 14
10
35
36
44 33 1 37
18
32
6 45
4
50 23
46
34
19
17
19 27
27
24
5
11
24 16
26 21
25 7
27
23 20
15
2 9
38 28
39
206499 A
7-48
AIRCON UNIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 226049 1 CASING ASSY X X
2 226050 1 SIDE COVER ASSY X X
3 226051 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X
5 226053 1 FLAPPER, FLOOR X X
6 226054 1 FLAPPER, DEFROST / DASH X X
7 226055 1 FLAPPER, FRESH AIR X X
8 226056 1 SUPPORT, COIL X X
9 226057 1 SUPPORT, BLOCK VALVE X X
10 NSI 1 MOUNTING PLATE, RELAY BOARD X X
11 NSI 1 BRACKET MTG, FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY, 24V X X
16 NSI 1 RETAINER, AIRCON COIL X X
17 226017 1 THERMOSTAT X X
18 226016 1 MOTORIZED VALVE ASSY X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER X X
23 226013 3 SNAP BUSHING X X
24 226012 3 SHAFT ADAPTER X X
25 NSI 8 SCREW X X
26 NSI 8 WASHER X X
27 226011 8 NYLON SPACER X X
28 207175 1 DRAIN TUBE ASSY X X
32 226010 6 CONSTANT TENSION BAND CLAMP X X
33 226006 1 HOSE, HEATER, 60MM LONG X X
34 226006 1 HOSE, HEATER, 325MM LONG X X
35 226009 2 STUD BAIL STYLE X X
36 226008 2 RETAINER X X
37 226007 2 RECEPTACLE X X
38 NSI 2 BOLT, HEXHEAD X X
39 220635 1 BLOCK VALVE X X
44 220765 2 O-RING X X
45 226006 1 HEATER HOSE, 220MM LONG X X
46 226005 2 NYLON SPACER X X
47 226004 1 WIRING HARNESS X X
48 226003 1 DC CONVERT MOD ASSY X X
49 226002 1 RELAY BOARD ASSY X X
50 NSI 1 CLAMP, HOSE X X
51 226001 1 RELAY 24V X X
52 NSI 4 STAND OFF, PLASTIC X X
53 NSI 4 NUT X X
54 NSI 4 WASHER X X
57 226023 1 PANEL NUT X X
58 226022 1 LOCK WASHER X X
7-49
AIRCON SYSTEM, FRONT CHASSIS
5
2
18
15 9
16
17
12 12
19
14 12
13 12
12 10
1
3 20 12
3
1 3
13
1
8
11 1 6
7
4
11
1
22 21
4
E09840531 C
7-50
AIRCON SYSTEM, FRONT CHASSIS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 120676 1 ADAPTOR, COMPRESSOR, HVAC X X
11 201439 3 P CLIP X X
13 203764 3 P CLIP X X
14 206534 1 HOSE, ENG TO HEATER RETURN X X
15 206979 1 CONDENSER, AIR-CON X X
16 207171 1 PIPE, HVAC, HEATER, IN X X
17 207172 1 PIPE, HVAC, HEATER, OUT X X
18 207213 4 MTG, RUBBER, CONDENSER, HVAC X X
19 241143 1 ASSY, HOSE, HVAC, COMP, COND X X
20 241144 1 ASSY, HOSE, HVAC, COND, FWALL X X
21 241145 1 ASSY, HOSE, HVAC, FWALL, COMP X X
22 91026401 1 INSULATION, HOSE, HVAC X X
7-51
VOAC MOUNTING & COVER KIT
7
8
11
7
8
12
10
8
5
3
2
9
4
1
1 6
1
6 FRONT CHASSIS
E09840119
4206D 4X4 HAULER REV 0
7-52
VOAC MOUNTING & COVER KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
9 174774 1 MTG, VOAC BLOCK X X
10 176086 1 SPIDER, COVER, VOAC BLOCK X X
11 176429 1 PLATE, SEAL, CAB, REAR, RH X X
12 207790 1 PLATE, SEAL, CAB, REAR, LH X X
7-53
GRILL KIT
16
25
4
1
6
3
23 7
19
25
13
24 5
7 10
3
21
5
20
17
25 15
18
3
7
11
12
22
14
26
8 7
3
9
2
E09840115 F
4206D 4X4 HAULER REV D
7-54
GRILL KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 100089 32 SCREW X X
6 100310 18 NUT, NYLOC X X
11 172867 1 GRILL, BONNET X X
12 172877 1 PLT, SEALING, RHS, LOW, RAD X X
13 173862 1 PLT, SEALING, SIDE, RADIATOR X X
14 173863 1 PLT, SEALING, BOTT, RADIATOR X X
15 173864 1 FRAME, GRILL X X
16 173865 1 PLT, SEALING, TOP, RADIATOR X X
17 176247 1 PLT, SEALING, LHS, LOW, RAD X X
18 176363 1 PLT, SEALING, RH SIDE, RAD X X
19 218998 1 SEALING, TOP, BONNET X X NOT AVAILABLE SEE SIB 2004/1051.
20 218997 2 SEALING, SIDE, BONNET X X NOT AVAILABLE SEE SIB 2004/1051.
21 207157 2 SEALING, MID, RAD X X
22 207387 2 PLATE, SEAL, SIDE, BONNET X X
23 207388 1 PLATE, SEAL, TOP, BONNET X X
24 207389 2 SEAL, CONDENSOR, RADIATOR X X
25 910149 1 TRIM, DOOR SEAL X X
26 203927 1 GROMMET X X
7-55
BELLY PLATE KIT
14
23
15 21
18 3
21
21
5
10
26 4
23 6
23
8 14
13
17 18
18 22
23
24
19
19 21 21
15
2
8 19
12
16
11 17
1
8
11 19
11 12
11
16
8 20 19
19
23 19 13
15 9
23
15
E09840107 D
7-56
BELLY PLATE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 172819 1 PLT, BELLY X X
2 186654 1 PLT, BELLY, REAR X X
3 183339 1 PLATE, BELLY, VERTICAL, REAR X X
4 174503 1 MTG BKT, SLIDE BELLY PLT X X
5 174317 1 SLIDE, LOCK BELLY PLT X X
6 172823 1 PLT, BELLY, REAR, LH X X
8 190522 4 HINGE MODIFIED X X
9 182651 2 PLATE, HINGE, BONNET X X
10 207154 2 STRAP, BELLY PLATE STOP X X
13 101347 2 BOLT X X
15 100211 16 BOLT X X
17 100314 2 NUT, NYLOC X X
18 100316 20 NUT, NYLOC X X
20 100415 2 NUT, NYLOC X X
23 100059 20 WASHER X X
24 120196 3 PLUG X X
26 186642 1 PLT, BELLY, REAR, RH X X
7-57
FRONT CHASSIS KIT
24
14 19
26
21
15
4
9
10
8
22
5
18
11
1
27
29
29
23
16
17
6
29
28
25 13
23
12 29
29
27
12
20
E11842101 E
7-58
FRONT CHASSIS KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208105 2 RUBBER, BUFFER, MOULDED X X
2 208051 1 MTG, HEADLIGHT, RHS X X USED FROM VIN 200 SEE SIB 2002/1003.
3 208050 1 MTG, HEADLIGHT, LHS X X USED FROM VIN 200 SEE SIB 2002/1003.
4 206410 4 HEXSERT, OPEN X X
5 201768 2 PAD, ARTIC BUMP STOP X X
6 182801 1 CHASSIS, FRONT, MK II X X
7 182035 1 MTG, CAB, LHS X X
8 182025 1 MTG,CAB,REAR RHS X X
9 182024 1 MTG, CAB, FRONT, RHS X X
10 182023 1 MTG, CAB, LHS X X
11 176658 2 SPACER, RUBBER, BUFFER, MOULDED X X
12 176642 32 WASHER, CAB MTG X X
13 176202 1 MTG, STEP, ARTIC X X
14 176141 2 BRACKET, SIDE, LIGHT COVER X X
15 176140 2 BRACKET, REAR, LIGHT COVER X X
16 176069 1 STEP, PERFORATED, NARROW X X
17 176066 1 PLATE, SERRATED, NARROW STEP X X
20 100654 16 NUT, STOVER X X
22 100316 4 NUT, NYLOC X X
23 100314 7 NUT, NYLOC X X
25 100131 16 BOLT, HEXHD X X
7-59
FRONT CHASSIS, CLAMPS
27
19
MOUNTED ON FRONT
CROSS BEAM OF CHASSIS
29
29
1
9
10
16
2
4
1
29 9
20 29
20
MOUNTED ON EXPANSION
TANK FRAME
26
28
18
12 19
7
20 29
29
9
11
25
29 17
29
23
11
9
13
MOUNTED ON RHS
29 29
20 FRONT OF CHASSIS
20
MOUNTED ON CAB FIRE WALL
E09840151 D
PART 1
7-60
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218604 6 CLAMP, 2 BOLT X X
2 217237 3 CLAMP, RUBBER, EXP FRAME X X USED FROM VIN 1000 SEE SIB 2004/1069.
4 207202 8 SPACER, CLAMP X X
7 217149 1 CLAMP, RUBBER, FIREWALL X X USED FROM VIN 1000 SEE SIB 2004/1069.
9 207017 14 CLAMP, 2 BOLT X X
12 206827 3 CLAMP X X
13 206826 3 CLAMP X X
16 206806 4 CLAMP, RUBBER, ENG BOTTOM X X
17 206656 2 CLAMP, RUBBER, SIDE ENG X X
18 176054 1 PLT, MTG, CLAMP, FIREWALL X X
19 100747 12 BOLT X X
20 100652 32 NUT, STOVER X X
26 100085 2 SCREW X X
7-61
MOUNTED ON WET 13
DISC BRAKE TANK
20
6
22 29
29
9
11 23
8
29
3
12
MOUNTED ON TOP
9 OF PROPSHAFT GUARD
29
20 25
20
29
13
11 25
24
21
29
6 29
14
29
20
5
12
25
8
15
MOUNTED ON BOTTOM
OF PROPSHAFT GUARD
29
MOUNTED ON RHS 20
MIDDLE OF CHASSIS
E09840151 D
PART 2
7-62
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 207211 1 CLAMP, RUBBER, ARTIC X X
5 207170 1 CLAMP, RUBBER, WDB X X
6 207167 2 CLAMP, RUBBER, UNDER CAB X X
9 207017 14 CLAMP, 2 BOLT X X
12 206827 3 CLAMP X X
13 206826 3 CLAMP X X
14 206808 1 CLAMP X X
15 206807 1 CLAMP X X
20 100652 32 NUT, STOVER X X
7-63
CAB CLAMPS
2 12
5
3
9
11
9
1 11
6
1
6
10
8
1
10
4 8 1
4
7
E09840153 D
7-64
CAB CLAMPS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 100312 10 NUT, NYLOC X X
7 176663 1 H/SHIELD, CAB F/WALL HOSES X X
10 206829 8 SPACER, CLAMP, ALUM X X
11 207167 4 CLAMP, RUBBER, 16 UNDER CAB X X
7-65
MUDGUARD, RHS
28
26
28
26
11
33
40
33
40
38
37
40
33
9
30
38
26
27
2
31
39
40
26
27 29 31
39
21
25
4
40 21
29 25
40 29
31
39
22
26 36
27
7
13
21
22 25
36 38
36
22
36
PART 1 E09840108 H
7-66
MUDGUARD, RHS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 217034 1 PAD, NONSLIP, RHS X X
4 208048 1 EXTENSION, MUDGUARD, RHS X X USED FROM VIN 200 SEE SIB 2002/1003.
7 207166 1 CURTAIN, WHEEL ARCH X X
9 186505 1 MUDGUARD, FRONT, RIGHT X X USED FROM VIN 940 SEE SIB 2004/1035.
11 176106 1 HANDRAIL, MUDGUARD, OUTER X X
13 176077 1 PLT, RETAIN, M/GUARD CURTAIN X X
22 101307 9 WASHER, FLAT X X USED FROM VIN 940 SEE SIB 2004/1035.
28 100323 3 NUT, NYLOC X X
29 100316 6 NUT, NYLOC X X
30 100314 53 NUT, NYLOC X X
31 100312 8 NUT, NYLOC X X
33 100212 6 BOLT X X
37 100089 40 SCREW X X
40 100059 12 WASHER X X
7-67
MUDGUARD, RHS
22 24
37
38
1
10
37 8
20 38
38
18 30
30 38
38 37
12
30
38 38
37
15
38
37
15
19
37 14
20 38
38
30
30
38 16
38
38 23
37
18 30
38 6
38 30 3
37 38
38 30 32
37 38 21
17
16
38
35
21
34
PART 2 E09840108 H
7-68
MUDGUARD, RHS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 218853 1 COVER, UNLOADER, M/GUARD X X USED FROM VIN 940 SEE SIB 2004/1035.
3 208885 1 BRACKET, MUDFLAP, FRONT X X USED FROM VIN 655 SEE SIB 2004/1007.
5 207856 1 MUDFLAP, FRONT X X
6 218297 2 STRAP, FLEX STEP, MK II X X USED FROM VIN 626 SEE SIB 2003/1039.
8 206474 2 HEXSERT, OPEN X X USED FROM VIN 940 SEE SIB 2004/1035.
10 181668 1 MTG, STEP, TOP X X
12 176104 1 BKT, CONNECTING, HANDRAIL X X
15 176068 2 MTG, STEP, MIDDLE X X
16 176067 4 PLATE, FLEXIBLE STEP, BOTTOM X X
18 176064 3 PLATE, SERRATED, WIDE STEP X X
19 176062 1 MTG, STEP, BOTTOM X X
20 176061 3 STEP, PERFORATED, WIDE X X
24 100753 2 BOLT, HEXHD X X USED FROM VIN 940 SEE SIB 2004/1035.
30 100314 53 NUT, NYLOC X X
37 100089 40 SCREW X X
7-69
FUEL TANK
20
19
14
27
7 18
28
10
24
28
11
9
19
6 26
2
16
1 22 25 3
25 21
12
13 21
25
18 8
14
19
26
16
23
21 15
4
17
E09840104 F
7-70
FUEL TANK
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 221669 1 BREATHER, FILTER X X
2 217033 1 PAD, NOSLIP, D/TANK X X
3 208629 1 CAP, DIESEL, NO BREATHER X X
4 202300 1 BALL VALVE X X
5 201503 1 GASKET, CORK, DIESEL TANK X X
6 187222 2 PIPE, SPACER, FUEL SENDER COVER X X VIN NO. NOT AVAILABLE SEE SIB 2005/1034.
7 186643 1 PLT, RHS, M/GRD, CURTAIN, MTG X X
8 186514 1 MTG, BREATHER, FUEL TNK X X
9 182604 1 TANK, FUEL X X USED FROM VIN 940 SEE SIB 2004/1035.
10 182467 1 LID, DIESEL TANK ACCESS X X
11 173967 1 PLATE COVER, FUEL SENDER X X
12 140542 1 SEAL, CAP, DIESEL FILLER X X
14 121188 2 ELBOW X X
15 120851 1 NIPPLE X X
16 120682 2 PLUG X X
18 120161 2 ADAPTOR, BARBED HOSE X X
20 100320 5 NUT X X
21 100316 2 NUT, NYLOC X X
22 100211 1 BOLT X X
23 100210 1 BOLT X X
7-71
MUDGUARD, LHS
32
39
32
39
39
32
27 6
24
19
24
26
39 27
21 24
28
35
30
24 38
26
27
11 24
21
35 29
37 25
20 35
23
5
20 37
23 30
21 38 36
35
24
20 26
23 10
PART 1 E09840109 F
7-72
MUDGUARD, LHS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
3 208049 1 EXTENSION, MUDGUARD, LHS X X USED FROM VIN 200 SEE SIB 2002/1003.
5 207166 1 CURTAIN, WHEEL ARCH X X
6 206901 1 NONSLIP, PAD, MUDGUARD, LHS X X
8 176106 1 HANDRAIL, MUDGUARD, OUTER X X
10 176103 1 PLATE, ARTIC LOCK RETAINER X X
11 176077 1 PLT, RETAIN, M/GUARD CURTAIN X X
19 172831 1 MUDGUARD, FRONT, LEFT X X
27 100323 3 NUT, NYLOC X X
28 100316 6 NUT, NYLOC X X
29 100314 56 NUT, NYLOC X X
30 100312 8 NUT, NYLOC X X
32 100212 6 BOLT X X
36 100089 43 SCREW X X
39 100059 12 WASHER X X
7-73
MUDGUARD, LHS
36 36
37 37
37 29
36 37
18
9 37
29
16
29
37
37
36
37
36
13
13
36
17 37
29
37
2
37 18
14 2 36
37
22 16
29
37 37
36 37
36
12
15
37 14
34
31
20
20
33
1
PART 2 E09840109 F
7-74
MUDGUARD, LHS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208885 1 BRACKET, MUDFLAP, FRONT X X USED FROM VIN 665 SEE SIB 2004/1007.
2 218297 2 STRAP, FLEX STEP, MK II X X USED FROM VIN 626 SEE SIB 2003/1039.
4 207856 1 MUDFLAP, FRONT X X
7 181668 1 MTG, STEP, TOP X X
9 176104 1 BKT, CONNECTING, HANDRAIL X X
13 176068 2 MTG, STEP, MID X X
14 176067 4 PLATE, FLEXIBLE STEP, BOTTOM X X
16 176064 3 PLATE, SERRATED, WIDE STEP X X
17 176062 1 MTG, STEP, BOTTOM X X
18 176061 3 STEP, PERFORATED, WIDE X X
29 100314 56 NUT, NYLOC X X
36 100089 43 SCREW X X
7-75
HYDRAULIC TANK & BATTERY BOX
13
33
14
32
15
22
8
18 21
27
62 62 53
48 56
45
50
49
31 49
59
62
48
61
42
39
24
30 41
19
35
E11842106 F SH1
7-76
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
8 208150 26 HEXSERT, SEALED X X
13 206905 1 NONSLIP, PAD, LEFT, FRONT X X
14 206904 1 NONSLIP, PAD, LEFT, MID X X
15 206903 1 NONSLIP, PAD, LEFT, REAR X X
18 206415 6 HINGE, EXTERIOR X X
19 206372 8 HEXSERT, SEALED X X
21 203927 1 GROMMET X X
22 203926 1 GROMMET X X
24 202300 1 BALL VALVE X X
27 182539 1 BOX, BATT, HYD, TANK X X USED FROM VIN 940 SEE SIB 2004/1035.
30 176126 1 MAIN PLATE, DOOR, REAR X X
31 176125 1 DOOR, FRONT-TANK X X
32 176124 1 LID, REAR-BATT/HYD TANK X X
33 176123 1 LID, FRONT-BATT/HYD TANK X X
35 176121 1 DOOR, REAR X X
38 140464 1 O RING X X
39 120851 1 NIPPLE X X
42 100931 8 BOLT X X
45 100812 4 WASHER X X
50 100320 5 NUT X X
53 100310 38 NUT, NYLOC X X
56 100218 4 BSW X X
7-77
23 43
29 61
60
17
61
46 52
1 36
61 5
48
34 62 57
44
38
62
26 53
54
10 40
47
16
25 28
12
2
11
6 7
3
4
20
37
9
37
58
51
E11842106 F SH2
7-78
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 220010 1 ELEMENT, FILTER X X
2 210862 1 ASSY, FILTER X X USED FROM VIN 1089 SEE SIB 2004/1062.
3 210340 1 STRAINER X X
4 210105 1 LEVEL, INDICATOR X X
5 208549 1 GASKET, COVER, LEVEL IND X X
6 208548 1 SWITCH, FLUID LEVEL, MAGNETIC X X
7 208544 1 GASKET, LID, HYD TANK X X
9 208098 1 SPRING X X
10 207366 1 LATCH, LH X X
11 207365 1 LATCH, RH X X
16 206861 1 HANDLE, PADDLE, BONNET X X
17 206465 3 STRUT, CAB X X
20 204122 1 RUBBER, PROG. BUMP STOP X X
25 201510 2 BOLT, STRIKER X X
28 182199 1 LID, HYD BREATHER REDESIGN X X
29 178010 1 COVER, HYD, LEVEL INDICATE X X
34 176122 1 LEVER, R/LID X X
36 172862 1 LID, TANK, HYD, FILTER X X
38 140464 1 O RING X X
40 120726 1 CAP X X
46 100731 20 SCREW X X
47 100672 1 STUD X X
51 100316 1 NUT, NYLOC X X
52 100312 6 NUT, NYLOC X X
53 100310 38 NUT, NYLOC X X
55 100253 4 BOLT X X
7-79
HYDRAULIC TANK FILTER ASSEMBLY
1 5
P010528 A
7-80
HYDRAULIC TANK FILTER ASSEMBLY
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210367 1 FILTER ASSEMBLY, HYDRAULIC TANK X X
2 222389 1 ELEMENT, FILTER X X USED FROM VIN 1089 SEE SIB 2004/1062.
3 220738 1 FUNNEL, FILTER X X
4 140744 1 KIT, SEAL X X
5 226531 1 SPRING X X
6 226532 1 HOLDER, FILTER ASSY X X
7 226530 1 SPACER, WITH CAP SCREW X X
8 100197 1 SCREW, CAP X X
7-81
FRONT SUSPENSION KIT
4
6
6
9
8 8
9
2
12
14 4
11
8
5 6
11
14
13
6
10
6
3
8
9
7
6
1 4
8
9
7
4
E09840102 C
7-82
FRONT SUSPENSION KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 181018 1 LINK, PANHARD, REAR X X
2 230242 1 CYL, SUSP STRUT, RHS X X SEE SIB 2004/1001.
3 230244 1 CYL, SUSP STRUT, LHS X X SEE SIB 2004/1001.
4 203739 6 SPHERICAL BRG, 2 BOLT X X
5 203738 1 SPHERILASTIC BRG X X
8 100547 16 WASHER, FLAT, HARDENED X X
11 162832 2 SPACER, A-FRAME MTG X X
12 161377 1 PIN, FRONT SUSP X X
13 162348 1 COVER-BRG HSG A-FRAME X X
14 162118 2 CLAMPING BLOCK, A-FRAME MTG X X
7-83
SUSPENSION STRUT
WARNING 1
PRESSURISED GAS
Avoid injury from escaping
fluid. Refer to manual for
correct removal, installation
& maintenance procedure.
Typical working pressure:
4800 kPa (700 PSI).
207340
6 20
12
17
19
21
4
2
5
15 16
22
18
10
8
13
9
18
11
14
230242 / 230244
7-84
SUSPENSION STRUT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 230242 1 CYL, SUSPENSION STRUT, RHS X X SEE SIB 2004/1001.
A 230244 1 CYL, SUSPENSION STRUT, LHS X X SEE SIB 2004/1001.
1 207340 1 DECAL, SUSP CYLINDER X X
2 230236 1 CYL, SUSP STRUT, RHS X X
2 230237 1 CYL, SUSP STRUT, LHS X X
3 221630 3 BALL, STEEL X X USED FROM VIN 249 SEE SIB 2002/1050.
4 210696 1 CAP, VALVE CYL SUSP STRUT X X
5 210695 1 VALVE, CYL SUSP STRUT X X
7 203739 2 SPHERICAL BRG, 2 BOLT X X
8 202489 1 BELLOW, RUBBER X X
11 190742 1 PLUG, HEXHEAD, MODIFIED X X
12 186335 1 CARRIER, MAGNET, STRUT X X
13 182685 1 BARREL, SUSP STRUT X X
14 182574 1 ROD, SUSP STRUT X X
15 177509 1 GUARD, SUSP STRUT CHARGE VALVE X X
16 161939 1 PISTON, SUSP STRUT X X
17 161235 1 NECKBUSH, SUSP STRUT X X
18 140314 1 KIT, SEAL, SUSP STRUT X X
20 101011 1 NUT X X
7-85
OSCILLATION JOINT
13
16
15
9 4
1
11 7
14
1
8
17
10
1
6
10
22
18
19
21
21
20
E11842200 E
7-86
OSCILLATION JOINT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 100059 3 WASHER X X
3 100731 4 SCREW X X
7 140776 2 SEAL, OSCILLATION X X NOT AVAILABLE SEE SIB 2004/1051.
8 140461 2 O RING X X
9 160877 2 PIN, SAFETY BAR, PLATED X X
10 162012 2 BUSH, OSCILLATION X X
11 172956 1 TAG, LOCK, PIN RETAINER X X
13 173464 1 PLATE, RETAINER, RUBBER, OSCILLATION X X
14 173902 1 SAFETY BAR X X
15 183538 1 JOINT, OSCILLATION X X FROM VIN 1080 SEE SIB 2004/1063.
16 190699 1 COVER, DUST, OSCIL.JOINT X X
17 201748 2 CIRCLIP EXT-PLANET PIN X X
18 186874 1 LOCK PLT, MALE OSCILLATION X X FROM VIN 1080 SEE SIB 2004/1063.
19 100617 4 NUT, NYLOC X X FROM VIN 1080 SEE SIB 2004/1063.
20 100362 4 BOLT X X FROM VIN 1080 SEE SIB 2004/1063.
21 100148 8 WASHER, FLAT X X FROM VIN 1080 SEE SIB 2004/1063.
22 162011 1 NUT, LOCK, OSCILLATION JOINT X X
7-87
ARTIC JOINT
18
17
7
4
5
11
12
15
15
8
12
3
7
18
14
18
5 10
2
13 1
19
8
16
13
6
3
18
E09840250 B
7-88
ARTIC JOINT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 100212 4 BOLT X X
6 140300 2 SEAL,OIL X X
7 140301 2 SEAL,OIL X X
8 150114 2 ASSY, BEARING X X
9 160727 1 SLEEVE, FIXED ARTIC X X
10 161668 4 PIPE, ARTIC ASSY X X
11 161687 1 MTG PLT, FIXED ARTIC X X
12 162349 2 PLT, COVER-TOP ARTIC X X
13 162352 2 PLT, COVER-BOTTOM ARTIC X X
14 162295 1 PIN, FIXED ARTIC SECTION X X USED FROM VIN 1304 SEE SIB 2005/1031.
15 170822 2 SHIM, TOP ARTIC PIN X X
16 182906 1 PIN ASSY, FLOAT, ARTIC X X USED FROM VIN 1304 SEE SIB 2005/1031.
18 910269 4 TUBING, NITRILE X X
19 187011 2 BUSH, PIN RETAINING X X USED FROM VIN 1304 SEE SIB 2005/1031.
7-89
REAR CHASSIS KIT
12
21
10 10
7
7
1 17
14 20
5
19
11
14
20
16
23
6 2
22
18 15
14 13
4 9
13
3
20
15
16
E11842110 I
7-90
REAR CHASSIS KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 262355 1 KIT MUDGUARD, REAR, LH X X
2 262354 1 KIT MUDGUARD, REAR, RH X X
3 204373 2 REFLECTOR, RED, BOLT ON X X
4 183540 1 CHASSIS, REAR X X
5 176694 6 RETAINING BLOCK, MUDGUARD X X
6 176681 1 COVER, PLATE, REAR X X
7 176678 6 BALLAST WEIGHT, BIG X X
8 176677 1 BALLAST WEIGHT, SMALL X X
9 160999 16 STUD, AXLE, FRONT X X
10 178785 10 PLT, WASHER, BALLAST, REAR X X
15 100326 32 NUT, NYLOC X X
17 100115 12 BOLT X X
20 100059 16 WASHER X X
22 100325 4 NUT, NYLOC X X
7-91
REAR MUDGUARD KITS
7
6 2
5
12
4 8
13
9 10 12 2
3 10
8 7
13
1
11
B
9 5
13
13
10
4
3
13 262354 C
11 262355 C
7-92
REAR MUDGUARD KITS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262355 1 KIT, MUDGUARD, REAR, LH XX
B 262354 1 KIT, MUDGUARD, REAR, RH XX
1 208177 1 MUDGUARD, REAR, LH XX
1 208178 1 MUDGUARD, REAR, RH XX
2 178067 1 MTG PLT, MUDGUARD, LH XX
2 178068 1 MTG PLT, MUDGUARD, RH XX
3 176740 6 MTG, BLOCK, MUDGUARD, CHASSIS XX
4 176690 1 PIPE, REAR MTG, MUDGUARD XX
5 176689 1 PIPE, FRONT, MTG, MUDGUARD XX
6 176688 1 PIPE, MID, MTG, MUDGUARD XX
7 176687 1 PLT, COVER, MUDGUARD XX
8 100370 7 WASHER, HARDENED XX
10 100210 1 BOLT XX
10 100211 1 SCREW, HEXHD XX
11 100115 12 BOLT XX
13 100059 14 WASHER XX
7-93
FRONT BALLAST KIT OPTION
8
14
14
4
10 10
1
7
9 11
13
13
12
1
2 7
11
E11842021 D
7-94
FRONT BALLAST KIT OPTION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 178082 4 WASHER, FRONT BALLAST KIT XX
2 176971 2 MTG, BALLAST FRONT XX
3 176969 3 BALLAST, LARGE, FRONT XX
4 176968 2 SMALL BALLAST, WEIGHT XX
5 176967 2 BALLAST, LARGE, SIDE XX
6 166089 4 BOSS, TAPPED XX
13 100064 8 WASHER, FLAT XX
7-95
FRONT TOWING KIT OPTION
2 7 12
1 11
5
13
9
8
6 11
4
11
10
E11842022 C
7-96
FRONT TOWING KIT OPTION
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208534 1 CABLE ASSY, TOWING KIT XX
2 208533 2 HAMMER LOCK XX
3 182309 1 LATCH, T/CABLE, B/PLATE XX
4 178585 1 LOCK PLT,T/CABLE, LATCH XX
5 176980 2 MTG, TOW CABLE, AXLE XX
6 101355 4 BOLT XX
9 100115 2 BOLT XX
12 101029 1 R CLIP, DOUBLE COIL EYE XX
13 101022 1 PIN, RECOVERY CABLE MTG XX
7-97
TOWING HITCHES
13
1
8
7 9
15
15 13
1
14
12 8
6
3 7 9
C
13
15
1
8 15
10 14
7 9 12
6
11 5
2
15
B
15
14 10
12
6
4 11
10
11
E11842040 D
7-98
TOWING HITCHES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
A 262361 1 KIT, HITCH, REYNOLDS XX
B 262362 1 KIT, HITCH, MISKIN XX
C 262570 1 KIT, HITCH, MISKIN XX
1 220014 1 PLUG, ALLEN HOLE XX
2 203990 1 NIPPLE, GREASE XX
3 176692 1 HITCH, MTG, REYNOLDS XX
4 176693 1 HITCH, MTG, MISKIN XX
5 176945 1 HITCH, MTG, MISKIN XX
6 176679 1 HITCH, RETAINING PLT XX
7 170467 1 RETAINER PLATE XX
8 170031 1 LOCK TAG REAR AXLE XX
9 160384 1 PIN, TIP CYL TOP, ADT XX
10 101318 2 WASHER, FLAT, HARDENED XX
12 100243 2 BOLT XX
14 176699 1 HITCH, PLATE 4MM SPACER XX
15 176680 2 HITCH, PLATE 3MM SPACER XX
7-99
EXHAUST STAND
E09835117
7-100
EXHAUST STAND
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 183651 1 STAND, EXHAUST SILENCER XX
3 100210 4 BOLT XX
7-101
FRONT CHASSIS GREASE KIT
11
30
33
23
10
26
6
2
34
29
24
21
20
19
12
13
14
18
17
15
16 32
33
8
25 22
27
4
31
1 34
7
28
E09840541
7-102
FRONT CHASSIS GREASE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 241213 1 HOSE XX
2 241210 5 HOSE XX
3 240410 1 HOSE XX USED FROM VIN 1150 SEE SIB 2004/1076.
4 240713 1 HOSE XX
5 243690 1 HOSE XX USED FROM VIN 1150 SEE SIB 2004/1076.
6 201420 4 P CLIP XX
7 201419 3 P CLIP XX
8 176162 1 PIPE, 16, GREASE, F/CHASSIS XX
9 176161 1 PIPE, 15, GREASE,F/CHASSIS XX
19 176149 1 PIPE, 3, REASE, F/CHASSIS XX
22 162017 1 BLOCK, 7-GREASE NIPPLE BANK XX
23 161057 3 BLOCK, 5-GREASE NIPPLE BANK XX
24 121350 6 ELBOW XX
25 120807 3 ELBOW XX
26 120747 1 UNION XX
27 120148 39 CONNECTOR XX
28 100994 3 CAPSCREW XX
29 100730 4 BOLT, HEXHD XX
32 100196 8 BOLT, HEXHD XX
7-103
REAR CHASSIS GREASE KIT
8
1
11
6 3
10
2
14
2
5
15
9
13 7
2
14
12
8 E11842542 A
7-104
REAR CHASSIS GREASE KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 100063 4 WASHER,HARDENED XX
3 100189 2 SCREW,HEXHD XX
7 100383 1 BOLT XX
9 120747 1 UNION XX
10 121350 2 ELBOW XX
11 160723 1 BLOCK,GREASE NIPPLE BANK XX
12 176713 1 PIPE,1,GREASE,R/CHASSIS,4206D XX
13 176714 1 PIPE,2,GREASE,R/CHASSIS,4206D XX
14 201420 5 P CLIPS XX
15 240888 1 HOSE XX
7-105
AUTO GREASING KIT
10
9
5 2
8
11
1
262273 A
7-106
AUTO GREASING KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 290337 1 GREASER, AUTO XX
2 208771 1 GROMMET XX
3 201439 3 P CLIPS XX
4 178160 1 PLATE, GREASE NIPPLE BANK XX
5 176176 1 MTG, BKT, AUTO GREASER XX
6 176175 1 COVER, AUTO GREASER XX
7 120807 2 ELBOW XX
8 100731 4 SCREW XX
9 100085 4 SCREW XX
7-107
MANUAL GREASING KIT
9
8
4
1
7
5
10
8
11
2
1
6
1
3
262274
7-108
MANUAL GREASING KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 100731 4 SCREW XX
6 162017 1 BLOCK,7-GREASE NIPPLE BANK XX
7 176185 1 COVER,M/GUARD,MAN GREASE,B40D XX
8 203990 9 NIPPLE,GREASE XX
9 207158 1 CAP,4-GREASE NIPPLE,B40D XX
10 207159 1 CAP,7-GREASE NIPPLE,B40D XX
11 241211 7 HOSE XX
7-109
TYRE INFLATION KIT
P009452 A
7-110
TYRE INFLATION KIT
I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 262867 1 KIT, TYRE INFLATION X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
5 120926 1 FTG, HOSE ADPT X X
6 130020 10m HOSE, PUSHLOCK X X
7-111
DECALS
10 WARNING
AVOID INJURY
Keep clear
of rotating
fan blades
3 207331
14
WARNING
11 20 NO ETHER
34 Electrical pre-heater built in.
GREASE POINTS GREASE Personal injury may result.
MANUFACTURED BY: POINTS 207306
BELL EQUIPMENT CO.SA. (PTY) LTD.

RICHARDS BAY, SOUTH AFRICA 8
1 L
WARNING
208182 MACHINE
33 Ensure that the cab
support is properly
2 engaged before
carrying out any
maintenance in this
FACTORY area.
END-OF-LINE CAB
207383
PRE-DELIVERY
INSPECTION 26
DANGER
ENGINE
Start only from
MACHINE SERIAL NO. : ________________ seat in park or
neutral.
207900
DATE OF INSPECTION : ________________ Starting in gear

kills. 207408
END-OF-LINE R
SIGN OFF BY : ________________________
TRANSMISSION
28
WARNING
P.D.I. SIGN OFF BY : ___________________ HIGH PRESSURE
HYDRAULICS
TRANSFER CASE L See manual for correct
201886
maintenance procedure.
207899
Typical working
pressure: 8000 kPa
(1160 PSI).
207329
FRONT DIFFERENTIAL
IMPORTANT 32
WARNING R 12
CAB TILT PROCEDURE REAR DIFFERENTIAL
WARNING
CAB RAISE: Directional valve lever to SPRING UNDER
face engine compartment. PRESSURE
CAB LOWER: Directional valve lever to Read the manual
face away from engine compartment. before carrying out
Raising: AXLE LOADING: OFF ROAD maintenance in this
1.Park truck on level ground with body lowered. Engage area 207350
park brake. GVM kg
2.Turn ignition switch off. Turn battery disconnect switch off.
3.Remove 2 retaining bolts per left hand side rubber cab Avoid crushing TARE kg V kg
mounting. Do not jump
4.Close cab and right hand side external compartment
doors. Mirrors to be in normal operating position. if machine tips GA1 (FR) kg A1 kg 23
5.Insert tilt pump lever into the pump. GA2 (MID) kg A2 kg
207347
WARNING
6.Put directional valve lever in “Cab Raise” position. PRESSURISED GAS
7.Pump until cab is tilted to the up position. GA3 (REAR) kg A3 kg
8.Slowly rotate directional valve clockwise towards “Cab Avoid injury from escaping
Lower” position while pressing the strut handle towards
USE GCM kg D/T kg fluid. Refer to manual for
the engine compartment. SEAT correct removal, installation
and maintenance procedure.
9.Ensure the cab support sliding bolt is properly locked into BELT 208187
the slot notch profile.
10.Place tilt pump lever in “Cab Raise” position. 4800 kPa (700 PSI).
Lowering: 207340
31 29 30
20719 2
1.Ensure the cab area is free of obstacles.
2.Directional valve lever to be in “Cab Raise” position.
3.Ensure conditions apply as per 4 above.
4.Pump cab upward until peg has disengaged from
19
support strut slot.
5.Slowly rotate directional valve lever clockwise, while 4 RAISE IMPORTANT WARNING
pulling strut handle away from engine compartment,
lowering cab until properly seated. EMERGENCY EXIT COMPRESSED AIR
6.Install and torque new locking bolts. Refer to operator Use tool to break window RESERVOIR
manual and parts manual for correct fastener and torque Avoid injury, drain
specifications. completely before carrying
7.Ensure directional valve lever is in “Cab Lower” position. out maintenance.
800 kPa (116 PSI).
207349
207382
LOWER 207411
207897
22
25 17 R134a
WARNING
HYDRAULIC Refrigerant AVOID INJURY
OIL Ensure propshaft
LEVEL
PAG guards are in
place at all times
Lubricant 207330
207348 207381 207304

13
WARNING
21 24 7
Crushing injury may result in
IMPORTANT
hinge area if machine is turned.
IMPORTANT Make sure people are clear of

machine before starting engine
or moving steering wheel.
Attach locking bar before
performing service near center
Always
of machine or transporting on
INFORMATION
a truck.
engage
207336
4206D Articulated Hauler 207385 Park 15

MAKE MODEL SIZE
FRONT REAR
kPa PSI kPa PSI
Brake
XAD 65 - 1 875/65R29 200 29 225 33 before
MICHELIN
GOODYEAR GP - 4D 875/65R29 200 29 230 33
CAUTION leaving
This instructional seat has been provided only
for training operators or to diagnose machine
operator’s
seat.
207290
problems. Keep all other riders off this machine.
Always wear your seat belt.
207339
6
208183 207277 262586.10 SH1
7-112
DECALS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208187 1 PLATE, SERIAL NUMBER X X
2 201886 1 DECAL, PDI/QUALITY X X
3 206249 2 DECAL, REFLECTOR, RED X X
4 207192 1 DECAL, SEATBELT, WARNING X X
5 207277 1 DECAL, PARK BRAKE, APPLICATION X X
6 207290 4 DECAL, DEERE, LIFT/TIEDOWN POINT X X
7 207304 2 DECAL, TIE DOWN POINT X X
8 207306 1 DECAL, WARNING EATHER, START X X
9 207311 2 DECAL, BELL LOGO, CAB DOOR X X
10 207312 2 DECAL, B&W BELL LOGO, FR BONNET X X
11 207319 2 DECAL, B&W BELL LOGO X X
12 207329 2 DECAL, HYDRAULIC PRESSURE X X
13 207330 1 DECAL, PROPSHAFT GUARDS X X
14 207331 1 DECAL, RADIATOR FAN WARNING X X
15 207336 4 DECAL, ARTICULATION CRUSH X X
16 207337 1 DECAL, VISIBILITY WARNING X X
17 207338 1 DECAL, PARK BRAKE WARNING X X
18 207339 1 DECAL, PASSENGER SEAT X X
19 207340 2 DECAL, SUSPENSION CYLINDER X X
20 207347 1 DECAL, GREASING BANK3 X X
21 207348 1 DECAL, HYDRAULIC LEVEL X X
22 207349 2 DECAL, COMPRESSED AIR X X
23 207350 1 DECAL, SPRING PRESSURE X X
24 207381 1 DECAL, REFRIGERANT X X
25 207382 1 DECAL, CAB TILT X X
26 207383 1 DECAL, CAB SUPPORT X X
27 207385 1 DECAL, SHIFT INHIB/PARK BRAKE X X
28 207408 1 DECAL, STARTER MOTOR X X
29 207411 1 DECAL, EMERGENCY EXIT X X
30 207412 1 DECAL, PARK BRAKE X X
31 207897 1 DECAL, CAB, L/PUMP LEVER X X
32 207899 1 DECAL, SOUND POWER X X
33 207900 1 DECAL, SOUND PRESSURE X X
34 208182 1 DECAL, GREASING BANK1 X X
35 208183 1 DECAL, TYRE PRESSURE X X
7-113
DECALS
WARNING WARNING WARNING

MAXIMUM SPEED High Speed Travel with trailer is dangerous.
14.5% 1 5.96km/h 3.7Mph Operator to adjust speed to suit the conditions. Torque all wheel
9% 2 11.9km/h 7.4Mph 218096
nuts to 650 N.m
4206D MKII
Articulated
8.5% 3 17.9km/h 11.1Mph
42 36 [480 LB.FT.] after
7% 4 26.8km/h 16.7Mph the first 5 hours
Hauler
5.5% 5 35.7km/h 22.2Mph 53 and then again
4.5% 6 38.7km/h 24.0Mph
CAUTION after 50 hours.
This decal applies to 420hp 4WD Articulated haulers with a fully laden gross BEFORE WELDING ON THIS UNIT: Repeat this
vehicle mass of 84850kg (187062 lbs), with the exhaust brake and EVB fully 20 Amp -
*Purging
20 Amp -
*12V
To avoid control circuit damage:
1. Turn the electrical disconnect
switch to “OFF”.
procedure if
functional, and with the transmission locked in the specified gear. Units
*Fuel Filter
2. Make sure the vehicle ground straps
are properly installed. wheels are
208530 *Coolant Level
Switch
3. The welding ground clamp must
have a good connection to the
machine structure and close to the
changed.
point of w eld.
WARNING
4. Attach welding ground clamp directly
43 60 Amp -
*Ignition
to structure before welding.
STAY CLEAR
IN CASE OF CABLE SNAPPING,
WHILE MACHINE IS BEING TOWED. 4206D PERIODIC MAINTENANCE
R E FE R TO O PE R ATO R ' S M A N U AL FO R D E TAI L ED I N F O R M AT IO N
REFER TO OPERATOR'S MANUAL
AL L SY STE M C HECK S A RE TO B E M AD E W IT H :
ON TOWING INSTRUCTIONS. IN TER VA L IT EM
H O U RS NO IT EM
M A I N T EN A N C E
PO IN T S D E SC R IP TIO N
A P PR O V ED
M AT ER I A L
- MAC HIN E ON LEVEL SURFAC E
- TR ANSMISSION IN NEUTRAL WITH PARK B RAKE ENGAGED
MAXIMUM PULLING 3
4
1 C H E C K A N D C L E A N B OW L
1 R E PL A C E A S R EQ ’D A C C OR D IN G BELL F ILTERS
- REMOVE K EY FR OM IGNIT ION SWITCH AND ATTACH “DO NOT OPER ATE”
WAR NIN G SI GN TO STEERING WHEEL
- TU RN BATTERY DISCONNECT SWITC H TO “OFF” POSI TION
FORCE: 210 KN (47 200 lbf) TO IN D IC A T OR - M I N IM U M : ON C E A Y EA R
47
- INSTALL ARTICULATION LOCK B AR
4 1 R E PL A C E EV E R Y T H I R D PR IM A R Y BELL F ILTERS
AS FI LTE R C H A N GE - M I N I M U M : O N C E A Y EA R
R E QU I R E D 8 2 C H E C K C OL D . D R A I N W ATE R B E F O R E S TA R T IN G
10 1 C H E C K , C LE A N A S R E Q U IR E D
208532 11 1 C H E C K , C LE A N A S R E Q U IR E D
39 C H E C K , C LE A N A S R E Q U IR E D
40 4 C H E C K T IR E P R E SS U R E
G R EA S E
SEE L UBRICANT S 19 5 6 9 10 39 7 4
IMPORTANT
1 R A D I ATO R C O O LA N T LEV E L 1 C H E C K C OL D
Spare Solenoid 4 A I R C L E A N E R P R I M A RY F IL TER 1 C H E C K I N D I C ATO R 42 6
5 E N GI N E OI L L EV EL 1 CH E C K
15 TR A N S FE R C A SE O IL LE VE L 1 C H E C K T H E OI L L E V EL
17 H Y D R A U L I C O IL LE VE L 1 C H E C K C OL D 18
17 B R A K E A C C U M U LATO R S 1 TE ST TH E B R A K E A C C U M U LA TOR F U N C T IO N
3
DO NOT OVER SPEED MACHINE

30 O PE R ATO R C ON TR OL S A N D IN S T R U M E N TS CH E C K
30 WA R N IN G LI GH TS, W A R N IN G B U Z ZE R C H E C K E V ER Y S TA R T- U P
10
31 E XT E R N A L L IG H TS , R E VE R S E B U ZZE R CH E C K 2 28
HO UR S
OR 32 A U T O G R E A SI N G SY S TE M G R EA S E L E V EL C H E C K ( I F A P PL I C A B L E)
D A I LY 33 S TEE R I N G C YL IN D E R S 4 G R EA S E U N TI L I T E S C A P ES AT J OI N T
20 14
Serious damage can result. 34 O SC I L LA T IO N J O IN TS 1 G R EA S E U N TI L I T E S C A P ES AT J OI N T SEE L UBRICANT S
35 A R T I C U LA TI O N J O IN T S 2 G R EA S E U N TI L I T E S C A P ES AT J OI N T SEE L UBRICANT S
38 O SC I L LA T IO N T H R U D R I VE B EA R I N G S 2 G R EA S E U N TI L I T E S C A P ES AT J OI N T SEE L UBRICANT S
SEE L UBRICANT S 17 30
Under NO circumstances must engine speed exceed 2400 rpm.
n/min 6
22
E N GI N E OI L A N D OI L FI LT ER
PA R K B R A K E
2 D R A I N W A R M A N D R E PL A C E
1 C H E C K B R A K E PA D W EA R
SEE L UBRICANT S
19 42
4206D & 35, 40 & 50 ton machines. 23
26
C A L I PE R B R A K E ( S ER V I C E )
S U SP E N SI ON S TR U T
8 C H E C K PA D W E A R ( W H E R E A PP L I C A B L E ) ( B )
2 C H E C K H EI GH T S , LE A K S , R U B B E R B O OTS
27 A I R C ON A IR FIL TE R 1 C H E C K A N D C L E A N O R R EP LA C E ( D ) 8 23
217826 29 B A T TE R IE S
5 00 2/4 C L E A N A N D TI GH T E N TER M IN A L S
HO URS 32 A U T O - GR E A S IN G F I LL E R F I LTER
( IF A PP LI C A B LE ) 1 R E PL A C E 1 13
41 E LEC T R IC A L C O N N EC TIO N S H A R N E S SE S C H E C K C ON D I T IO N O F H A R N E SS E S, LO OM S
42 A X L E , T R A N S M IS SI ON A N D TR A N SF ER
C A S E B R E AT H ER 4 CH E C K A ND CL E A N 12 27
43 P TO PR O P SH A F T F R ON T U - JO IN T 1 IN SP EC T C O N D IT I O N
12 T R A N S M I SS I O N O I L L E VE L 1 C H E C K C OL D OR WA R M W H IL E EN G IN E ID LE S SEE L UBRICANT S
26 32
50 Ignition Solenoid
1 00 0
HO UR S
7
8
9
15
1 2 AD J U S T
2 R E PL A C E F ILT E R E L E M EN T
2 R E PL A C E
1 R E PL A C E & TO P U P OI L A F T ER F ILT E R
CH AN G E
BELL F ILTERS
BELL F ILTERS
BELL F ILTERS
SEE L UBRICANT S
16 33
35
42
18 1 R E PL A C E 38
21 6 CH E C K
OFF 2
13
14
R A D I ATO R E X TEN D ED LI F E C OO L A N T
T R A N S M I SS I O N O I L
T R A N S M I SS I O N F I LTER S
1 C H E C K C OO LA N T C ON D ITI ON E R
1 C H A N G E TH E O IL ( A )
2 R E PL A C E EV E R Y 2 0 0 0 H R S O R
SEE L UBRICANT S
BELL F ILTERS
15
11
2 00 0 W I T H A B N O R M A L O IL SA M P LE ( A )
217451
HO UR S 16 T R A N S FE R C A SE O IL 1 D R A I N A N D R EF IL L ( A ) ( C ) SEE L UBRICANT S 34
21 A X L E A N D F IN A L D R I V E O IL 6 D R A I N A N D R EF IL L
ON
SEE L UBRICANT S
28 P N EU M A T I C S YS TE M A I R D R Y ER FIL TE R 1 R E PL A C E BELL F ILTERS 38
4 00 0 19 H Y D R A U L I C S Y STE M R ETU R N FI LTE R 1 R E PL A C E BELL F ILTERS

HO UR S 20 H Y D R A U L I C TA N K 1 D R A I N A N D R EF IL L ( A ) SEE L UBRICANT S
ACC DIECUT 8 00 0 2 R A D I ATO R E X TEN D ED LI F E C OO L A N T 1 C H A N G E TH E C O O LA N T 21 31 22 42 23 40
48
SEE F LUIDS
HO UR S - M I N I M U M : EV E RY 4 Y E A R S
OUT IM P OR TA NT NO TES :
57
- R E FE R T O O PE R A TOR S M A N U A L FO R C OR R E C T M A IN TE N A N C E PR O C E D U R E S
- FO R B R EA K IN OR R E B U IL D , S E E OP E R ATO R S M A N U A L
- FOR S EV ER E W OR K I N G C O N D I T IO N S , R ED U C E SE R VI C E IN TER VA L S
START A. C H A N G E IN TE R VA LS M A Y B E EX TE N D E D B Y O I L SA M P L I N G
217463 B.
C.
C H A N G E IN TE R VA LS TO E V ER Y 2 50 H R S IF OP E R AT ED I N EX T R E M E LY W ET C O N D IT IO N S
D EP E N D A N T ON SI T E A PP LI C AT I ON
D. IN SE VE R E A P PL IC A TIO N S C H E C K W E E K LY O R D A I LY
LUBRICANTS AND FLUIDS

A M B I EN T TE M PE R A TU R E R A N G E D U R I N G F I LL P ER I O D
CIRCUIT BREAKERS DIODES / RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 104 122
RELAYS FUSES RESISTORS RELAYS / VOLTAGE REGULATOR
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50
F6 F7 F8 F9 F10 10A 3A
ENGINE OIL - M-BENZ
- OILS TO MEET ‘M-BENZ 228. 5
SAE 1 5W- 40
SATMM F11 V1 SPECIFICAT IONS
15A
K1 K5 K9 K13 K17 K23
F12 10A 3A SAE 10W-40
15A 25A 25A 15A 20A
SPARE PREFERRED: - CASTROL DYNAM AX 10W-40
F13 5A V3 3A - CA LTEX XLD 10W-40
F14 5A V4 3A
ENGINE COOLANT - M-BENZ
K18 K22
CCU
F1 F2 F3 F4 F5 K2 F15
F16
10A
10A
V5
V6
3A
3A
K6 K10 K14 - EXTENDED LIF E COOLA NT TO M EET M-BENZ 325.3
- PREFERRED: CALTEX EXTEND ED LIFE COOLANT
CALTEX EXTENDED L IFE COOLANT PRE-MIX 50/50
PRE-M IX 50/50
F17 10A V7 3A
15A 30A 20A 30A 25A MMP
K3
F18
F19
10A
5A
F25
F24
10A
10A
K7 K11 K15 K19 K21 TRANSMISSION OIL - ALLISON HD 4560
- U SE ONLY CASTROL CASTROL TRANSMAX Z OR S (SAE 70W-80W)
T RANSMAX Z OR S/T RANSYND
F20 10A F23 10A
F21
ZFP SCU FDC MDU MMD
K4 F22
10A
15A
R2 10k K8 K12 K16 N1 K20 TRANSFER CASE
- U SE ONLY CASTROL
R1 830 TRANSMAX Z OR S/TRANSYND
K1 - Neutral. F11 - Transmission. (KL15) V1 - Gear Hold Control. K5 - Stop Light. K16 - ADM / MR Ignition Supply. HYDRAULIC OIL
1 - OILS TO MEET ATF
F1 - Park Lights. F7 - Bin Up Limit. K2 - Start (KL50). - Engine brake request. V3 - Alternator D+ K6 - 0% Throttle. K17 - MDU / CCU Ignition Supply. ATF
COMPLYIN G WITH VICK ERS M-2950-S
- Interior Lights. - Seat Pump. K3 - Aircon / F12 - Transmission. (KL30) V4 - CCU Control - K7 - Park Brake. K18 - Control Traction Diff / SPECIFI CAT ION SAE 10W
- Stop Lights. - Wiper Motor. Lights Cut Out. - Voltage Regulator. Intermittent Wiper. K8 - Bin Up Limit/Gear Hold.5 Bin Pressure Reduction. 2 SAE 30
- Hazards / Indicators. - Mirror Defrost. K4 - Reverse. F13 - MDU / CCU. (KL15) V5 - Washer Control - K9 - Left Indicator. K19 - Laden / Unladen. PREFERRED: - CALTEX TEXA MATIC TYPE-G
- Wake-Up Module. - Electrical Mirrors. - Hazard input to CCU. Intermittent. K10 - Right Indicator. N1 - Voltage Regulator.
F2 - Battery Supply to Fuses - - Washer Motor. F14 - Alternator D+ V6 - Hazard Control - K11 - Dip. K20 - Retarder Enable / 2
(F12, F13, F18, F19, F20, F21, - Horn Solenoid. F15 - CCU Program. (KL15) MDU / CCU ignition. Bin Pressure Reduction. 4
DRIVE AXLES - BELL
K12 - Bright. - OILS TO MEET API GL-5, MI L-L-2105D
F24). - Electrical Horn. - MDU Program. (KL15) V7 - Ignition Control - K13 - Bin Float/Worklights.5 K21 - High Range / CTD. SPECIFI CTI ON
F3 - Ignition Supply to Fuses - - Automatic Greaser Indicator. - Diagnostic. (KL15) MDU / CCU Ignition. K14 - Intermittent. K22 - Auto Neutral.
(F11, F14, F15, F16, F23). F8 - Cold Start. F16 - Engine. (KL15) K15 - 12V Supply. K23 - Fan Control. PREFFERED: - CALTEX GEA R OIL ZF (80W90)
F4 - Reverse Lights. - Suspension Controller. 2 F17 - Reverse Camera. (12V) R2 - External pull up -
- Head Lights. - Artic Spare Power. 1 - FM Radio. (12V) Fuel Throttle.
- Work Lights. - Relay Spare Power. F18 - Engine. (KL30) R1 - External pull up - GREASE
- Rotating Beacon. F9 - Bin Float Solenoid.1 - PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
F19 - MDU. (KL30) Air pressure sender.
F5 - Aircon / Headlight Relays. - Neutral Relay. - CALTEX ULTRA D UTY GREASE NGLI N0.2
F20 - Diagnostic. (KL30)
(Crank Cut Relay) - Start Relay. F21 - Battery Balancer. (KL30)
F6 - Bin Down Latch Solenoid. - MDU / CCU Power Relay. S up ers crip t Ke y - Accessory.
- Park Brake Solenoid. 1 - CCU Ignition Status. F22 - 2 Way Radio. (12V)
1 No t u sed on 4 206D
- CTD Solenoid. F10 - (15A) Rear Wiper Motor. F23 - Onboard Weighing. (KL15)
- Automatic Greaser. - Rear Wiper Switch. 2 Use d o n B5 0D o nly - Fan Drive Controller. (KL15)
1
- Iqan Cut Switch. - Memory Module. (KL15) 13

- CTD Switch. 3 No t u sed on S mall Tru cks
- Satellite Communication. (KL15) 208 185
- Iqan Spare Power. 4 Use d o n B4 0D o nly F24 - Memory Module (KL30), MT2000. (KL30)
- (20A) Bonnet Fans. F25 - Iqan System.
39
5 Use d o n 4 206 D on ly
218756
41 40
3 SCRAPERS 2 SCRAPERS
WARNING
Hydraulic
Transmission Emergency Stop SCRAPER 1 SCRAPER 2 SCRAPER 3 SCRAPER 1 SCRAPER 2 Any alteration, modification,
Control Pad
repair, structural damage or
Scraper Mode UP UP an overturn reduces this
HOT Park Brake
Inter Axle
Differential
structure’s protective
capabilities and invalidates
this certification. Consult
Lock DOWN DOWN
Lever the manufacturer to
determine this structure’s
CTD (Axle limitations.
EJECTOR
EJECTOR
EJECTOR
EJECTOR
EJECTOR
APRON /
APRON /
APRON /
Differential
APRON
APRON
P.R.V. T
P.R.V. T
BLADE
BLADE
BLADE
BLADE
BLADE
Lock)
COLD 1 2 3 4 Rear Window ROLLOVER (ROPS) AND
Hydraulic 5 Wiper SCRAPER QUICK COUPLER LAYOUT 2082 24 FALLING OBJECT (FOPS)
Controls 1-6 6 PROTECTIVE STRUCTURE
44 CERTIFICATION
208540
45 Performance certified at
date of manufacture to:
ROPS:
12V POWER POINT 56 SAE J 1040: 1994
ISO 3471: 1994
GREASE FOPS:
HYDRAULIC EVERY 52 SAE J/ISO 3449: 1998
OIL DIN / ISO 4165 500HRS
ISO 3449: 1992
LEVEL
49
PROTECTIVE STRUCTURE
218321 PART NUMBER:
55 Use plug 217546 208277

208320
217578 NOTE:
CERTIFIED PRIME MOVER
37 IMPORTANT KEEP THE INTER-AXLE

MASS:
14900 Kg (32848 Lbs.)
CERTIFIED MODEL:
For First DIFF. LOCK ENGAGED
WARNING
4206D
WARNING 54
Gear / Throttle
Lock, 1 2 3
4 5
CONTINUOUSLY FOR
SCRAPING
EXCEEDING MAX. ALLOWED Refer to 6
APPLICATIONS. BELL EQUIPMENT C0. S.A.

BALLAST WEIGHT WOULD Operator’s Manual (PTY) LTD
RICHARDS BAY
NULLIFY ROPS RATING OF SOUTH AFRICA
CAB. 46 208188 218095 51
208199
NOTE: 38
FRONT BALLAST WEIGHTS
STD FRONT BALLAST WEIGHT
CAUTION IMPORTANT
410KG (903LBS) AVOID DEATH OR SERIOUS INJURY
REMOVE AND CLEAN AIRCON
FILTER DAILY, WHEN OPERATING
DO NOT MAX ADDTIONAL FRONT *READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
BALLAST WEIGHT ALLOWED
THIS MACHINE. IN A DUSTY ENVIRONMENT.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
(FILTER LOCATED BEHIND
STEP 850KG (1873LBS) *BEFORE LEAVING SEAT: PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE.
OPERATOR'S SEAT.)
HERE
STOP ENGINE (TURN KEY SWITCH TO OFF).
TOTAL FRONT BALLAST WEIGHT *DO NOT PERMIT RIDERS.
ALLOWED 218033
1260KG (2777LBS) 208197
218189 218097 262586.11 SH2
7-114
DECALS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
36 208185 1 DECAL, INFO, CLUSTER X X
37 208188 1 DECAL, 1ST GEAR, THROTTLE, LOCK X X
38 208197 1 DECAL, WARNING, READ OMM X X
39 208199 1 DECAL, ROPS, FOPS X X
40 208224 1 DECAL, LAYOUT, QUICK COUPLER X X
41 208320 1 DECAL, HYDRAULIC LEVEL X X
42 208530 1 DECAL, SPEED DOWN SLOPE X X
43 208532 1 DECAL, WARNING, TOWING X X
44 208540 1 DECAL, CONTROL PANEL X X
45 208846 2 DECAL, B&W, NEW X X
46 217245 1 DECAL, BATTERY DISCONNECT X X
47 217451 1 DECAL, CIRCUIT BREAKER X X USED FROM VIN 1307 SEE SIB 2005/1022.
48 217463 1 DECAL, IGNITION KEY, SWITCH X X
49 217578 1 DECAL,12V POWER POINT X X
50 217826 1 DECAL, WARNING, OVERSPEEDING X X USED FROM VIN 1274 SEE SIB 2005/1025.
51 218033 1 DECAL, AIRCON, FILTER, CLEAN X X
52 218095 1 DECAL, DIFF LOCK X X
53 218096 1 DECAL, HIGH SPEED X X
54 218097 1 DECAL, BALLAST WEIGHTS X X
55 218189 2 DECAL, WARNING, NO STEP X X
56 218321 1 DECAL, GREASE 500HRS X X
57 218756 1 DECAL, FUSE&RELAY LAYOUT X X
7-115
4206D 4X4 HAULER
7-116
SECTION 8 SERVICE KITS
4206D 4X4 HAULER

8-1
SERVICE KITS
1 2 3 4
5 6 7 8
9 10 11
TD0000002
8-2
SERVICE KITS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
361030 1 KIT, SER-500HR B35/40D A/GREASE X X
2 DC221513 1 FILTER, ENGINE OIL X X
1 207736 1 KIT, FILTER, TWIN GREASE X X
361031 1 KIT, SERVICE 500HR B35D/B40D X X
361032 1 KIT, SERVICE 1000HR B35D/B40D X X
3 DC221512 1 FILTER, FUEL SECONDARY X X
10 207694 1 FILTER, PRIMARY RACOR X X
4 DC221650 1 GASKET, with oil filler (rocker cover) X X
5 DC221651 5 GASKET, without oil filler (rocker cover) X X
6 220010 1 FILTER, BREATHER HYD X X
361033 1 KIT, SERVICE 2000HRS B35D/B40D X X
7 AL200060 2 FILTER, TRANSMISSION X X
361034 1 KIT, SERVICE 4000HRS B35D/B40D X X
7 AL200060 2 FILTER, TRANSMISSION X X
8 DC221619 1 KIT, BREATHER ENGINE X X
11 220735 1 FILTER, HYD FLUID X X
8-3
4206D 4X4 HAULER
8-4
SECTION 9 LUBRICANTS, ADHESIVES
AND PAINTS
4206D 4X4 HAULER

9-1
LUBRICANTS
As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 208185)

WARNING
Kindly contact your nearest BELL EQUIPMENT operation for more information. Torque all wheel
nuts to 650 N.m
[480 LB.FT.] after
the first 5 hours
and then again
CAUTION after 50 hours.
BE FOR E W ELD ING ON THIS UNIT: Repeat this
To avoid control circuit damage:
1. Turn the electrical disconnect
switch to “OFF”.
procedure if
2. Make sure the vehicle ground straps
are properly installed. wheels are
changed.
3. The welding ground clamp must
have a good connection to the
machine structure and close to the
point of weld.
4. Attach welding ground clamp directly
to structure before welding.
4206D PERIODIC MAINTENANCE

R E F E R T O OP E R AT OR ' S M A N U A L F OR D ETA I LE D I N F O R M AT I O N
I NTE RV AL I TE M M A I NTE N A NC E AP P RO V E D AL L S YS T EM CH EC KS AR E TO BE MA DE W IT H:
HO U RS NO I TE M P O INT S DE S C R IP T IO N M A TE R I AL
- MACHINE ON LEV EL SURFACE
3 AI R C LE A NE R PR E -C LE AN E R 1 CH E C K A N D C LE AN BO W L - TR ANSM IS SION IN NEU TRA L WITH PARK B RAK E EN GAGE D
4 AI R C LE A NE R PR IM ARY FI LT ER 1 RE P L ACE A S RE Q ’D AC C ORD ING BELL FILTERS - REM OV E K EY FROM IGNITION S WITCH AND ATTAC H “D O NOT OP ER ATE”
TO IN D IC AT OR - M I N I M UM : O N CE A Y E AR WARNING SIGN TO STE ERING WHE EL
4 AI R C LE A NE R SE C OND ARY F IL TE R 1 RE P L ACE EV E RY TH I RD P R I M A RY BELL FILTERS - TU RN BATTER Y DIS CONNECT S WITCH TO “OFF” POS ITION
AS F ILT E R C HAN G E - M IN IM UM : ONC E A Y E A R - IN STALL A RTICULATION LOCK BAR
R E Q UI R E D 8 P R I M ARY F U E L F ILT E R /W A TE R S E P ER AT O R 2 CH E C K C OL D . DR AI N WATE R B E F ORE S TA RT IN G
10 CH A R G E AI R C OO LE R 1 CH E C K, C L E AN A S RE Q UI R E D
11 T R AN S M I S S IO N C OO LE R 1 CH E C K, C L E AN A S RE Q UI R E D
39 RA D IA T OR, G RI LL , AI R CO N C ON D E NS E R CH E C K, C L E AN A S RE Q UI R E D
40 T IRE S 4 CH E C K T I RE P R E S S UR E
HI NG E S G REASE
SEE LU BRIC ANTS
19 5 6 9 10 39 7 4
1 R AD IAT OR C O OL AN T L E V E L 1 C HE C K C OL D
4 A I R C LE A NE R P R IM AR Y FI LTE R 1 C HE C K I NDI CATO R
5 E NG IN E O IL L E VE L 1 C HE C K
15 T RAN S F E R C AS E O IL L E V E L 1 C HE C K T HE OI L LE V E L 42 6
17 H Y DR AU L IC O IL L E VE L 1 C HE C K C OL D
17 B RA K E A C C UM U L A TO R S 1 T ES T T H E B RAK E A CC UM U L AT OR F U NCT I ON
30 O PE R AT OR CO N T R O LS A N D IN S T RUM E N TS C HE C K 18 3
10 30 WAR NI N G LI G H TS , W A RNI NG BU ZZ E R C HE C K E V E RY S TA RT- UP
HO UR S 31 E X TE R N AL L IG H TS , R E V ER S E BU Z Z E R C HE C K
32 A UT O G R E A S IN G S Y S TE M G R E AS E LE V E L C HE C K ( I F A P P LI CA B LE ) 2 28
OR
D AI LY 33 S TE E R IN G C Y LI NDE RS 4 G RE A S E U N TI L IT ES C AP E S A T J O IN T
34 O SC IL LA T IO N J OI N T S 1 G RE A S E U N TI L IT ES C AP E S A T J O IN T SEE LU BRIC ANTS
35 A RT I CUL AT I ON JO INT S 2 G RE A S E U N TI L IT ES C AP E S A T J O IN T SEE LU BRIC ANTS 20 14
38 O SC IL LA T IO N THR U D R IV E BE AR I NG S 2 G RE A S E U N TI L IT ES C AP E S A T J O IN T SEE LU BRIC ANTS
SEE LU BRIC ANTS
17 30
6 E NG IN E O IL AND O IL F ILT E R 2 DR A IN WA RM AN D R E P L AC E SEE LU BRIC ANTS
22 PA RK BR AK E 1 CH E C K B RAK E PA D W E AR
23 C AL I PE R BR AKE (S E RV I CE ) 8 CH E C K P AD WE A R ( W H E RE A P P LI CAB L E ) ( B ) 19 42
26 S US P E NS I ON S TR U T 2 CH E C K H E IG HTS , L E AK S , R UB BE R BO OT S
27 A I RC O N A IR F ILT E R 1 CH E C K A N D C LE AN O R RE P LA C E ( D)
5 00 29 B AT TE RI E S 2/4 CL E A N A ND TI GH TE N TE R M INA LS 8 23
HO UR S 32 A UT O -G R E A S I N G F IL LE R F ILT E R
( IF A PP L IC A BL E ) 1 RE P L ACE
41 E LE C TRI CAL C ONN E CTI O N S H A R NE S S E S CH E C K C OND IT IO N OF H AR NE S S E S , L OO M S 1 13
42 A X L E , TR A N S M IS S I ON AND T R AN S F E R
C AS E BR E AT HE R 4 CH E C K A N D C LE AN
43 P TO P R OP S H AF T U - JO I NT 1 G R E A S E F R. U- J O IN T & I NS P E C T C O N DI TI O N 12
12 T RAN S M I S SI O N O IL L E V E L 1 CH E C K C OL D OR WAR M W HIL E E N GI N E I DL E S 27
1 SEE LU BRIC ANTS 43
1 2 AD J U S T
32
7 E NG IN E VA LV E CL E ARA NC E 26
8 P RI M ARY F U E L F ILT E R /W A TE R S E P ER AT O R 2 RE P L ACE FI LTE R E LE M E NT BELL FILTERS
1 00 0 9 S E CO ND ARY FU EL F I LTE R S 2 RE P L ACE BELL FILTERS
HO UR S 18 H Y DR AU L IC TAN K B RE ATH E R F ILT E R 1 RE P L ACE 16 33
21 A X L E AN D F IN A L D RI V E O IL L E V E L 6 CH E C K
35
42 38
2 R AD IAT OR E X TE ND E D L IF E C OO LA NT 1 CH E C K C OO LA N T C O ND I TI ON E R
13 T RAN S M I S SI O N O IL 1 CH A N G E T HE O IL ( A ) SEE LU BRIC ANTS
14 T RAN S M I S SI O N F IL TE R S 2 RE P L ACE EV E RY 20 00 HR S O R BELL FILTERS 15
2 00 0 W IT H AB NO R M A L O IL S AM P L E ( A) 11
HO UR S 16 T RAN S F E R C AS E O IL 1 DR A IN AN D R E F IL L ( A) ( C ) SEE LU BRIC ANTS
21 A X L E AN D F IN A L D RI V E O IL 6 DR A IN AN D R E F IL L SEE LU BRIC ANTS
28 P NE U M A T IC S Y S TE M A IR D RY E R FI LTE R 1 RE P L ACE BELL FILTERS 34
38
4 00 0 19 H Y DR AU L IC S Y S TE M R E TU RN FI LTE R 1 R E P L ACE BELL FILTERS
HO UR S 20 H Y DR AU L IC TAN K 1 D RA IN A ND RE F IL L ( A) SEE LU BRIC ANTS
8 00 0 2 R AD IAT OR E X TE ND E D L IF E C OO LA NT 1 C HA N G E T H E CO O LAN T SEE FLUIDS

HO UR S - M I N I M U M : E V E RY 4 Y E AR S 21 31 22 42 23 40
I M P O R TA N T N O T E S :
- RE F E R T O O PE R AT OR S M A NU A L F OR CO RRE CT M A INT E NA N CE P R O C E DU RE S
- FO R B RE A K I N O R R E BU I L D , S E E O P ER A TO R S M AN UAL
- FO R S E VE R E W ORK ING CON DI T IO N S , RE D U C E S E RV I CE I NT E R VAL S
A. CH AN GE INT E RV ALS M AY B E E X T E NDE D B Y O I L S A M PL I NG
B. CH AN GE INT E RV ALS TO E V E RY 2 5 0 HR S IF O P E R ATE D IN E X T R E M EL Y WE T C OND IT IO NS
C. DE P E N DA N T ON S I TE A PP L IC AT I ON
D. IN S E V E R E AP P L ICA T IO NS CHE CK W E EK LY O R D AILY

AM BI E NT T E M PE R AT UR E R AN GE DUR I NG F IL L P E R IO D
RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 104 12 2
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGIN E OIL - M-BENZ

- OILS TO ME ET ‘M-B ENZ 228.5
SPE CIFICATIONS S AE 15W- 40
SAE 10 W-40
PREFER RED : - CASTROL DYNAM AX 10W- 40
- CALTE X XLD 10W-40
ENGIN E COOLANT - M -BENZ CA LTEX EXTEN DED LIFE COOLANT PRE- MIX 50/5 0
- EX TEND ED LIFE COOLA NT TO M EET M- BEN Z 325.3
- PREFER RE D: CA LTEX EXTEN DE D LIFE COOLANT
P RE -MIX 5 0/50
TR ANSMISSION AND TR ANSFER CASE OIL

- USE ON LY CASTROL CASTROL TR AN SMAX Z, S OR T R A N S YN D
TRA NSM AX Z, S OR TRANSY ND
HYDR AUL IC OIL

- OILS TO ME ET ATF OR THF ATF
COM PLYING WITH V ICKERS M-2950- S
SPE CIFICATION SAE 10W
PREFER RED : - CALTEX TEXA MATIC TY PE-G (ATF) SAE 30
CALTE X TEXTRAN TDH P REM IUM (THF)
DR IVE AXLES - BELL

- OILS TO ME ET AP I GL- 5, MIL-L-2 105 D
SPECIFICTION
PRE FFE RED : - CALTEX GEA R OIL ZF (8 0W9 0)
GREASE
- PREFERRE D: - C ALTE X MULTIFAK EP NGLI N 0. 2
- C ALTEX U LTR A D UTY GREASE NGLI N0.2
- PTO P ROPSH AFT
208185

A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE OIL - M-BENZ

- OILS TO M EET ‘M-BENZ 228.5
SPECIFICATIONS SAE 1 5 W- 4 0
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40
ENGINE COOLANT - M-BENZ CALTEX EXTENDED LIFE COOLANT PRE-MIX 50/50

- EXTENDED LIFE CO OLANT TO MEET M -BENZ 325.3
- PREFERRED: CALTEX EXTENDED LIFE COOLANT
PRE-M IX 50/50
TRANSMISSION AND TRANSFER CASE OIL

- USE ONLY CASTRO L CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND
HYDRAULIC OIL
- OILS TO M EET ATF O R THF ATF
CO MPLYING WITH VICKERS M-2950-S
SPECIFICATION SAE 10W
PREFERRED: - CALTEX TEXAMATIC TYPE-G (ATF) SAE 30
CALTEX TEXTRAN TDH PREMIUM (THF)
DRIVE AXLES - BELL

- OILS TO M EET API G L-5, MIL-L-2105D
SPECIFICTION
PREFFERED: - CALTEX G EAR O IL ZF (80W90)
GREASE
- PREFERRED: - CALTEX M ULTIFAK EP NG LI N0. 2
- CALTEX ULTRA DUTY G REASE NG LI N0.2
- PTO PRO PSHAFT
P011180 A
9-2
ADHESIVES
RECOMMENDED ADHESIVES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
280016 LOCTITE, 2 FORM-A-GASKET X X
280039 THREADLOCKING COMPOUND, HIGH STRENGTH X X
280085 THREADLOCKING COMPOUND, MED STRENGTH X X
280089 THREADLOCKING COMPOUND X X
280107 LOCTITE, 518 ANAEROBIC GASKET X X
280111 LOCTITE, 599 GASKET, HIGH TEMP X X
280450 LOCTITE, 767 ANTI-SEIZE X X
280227 TECTANE 1020 X X
9-3
PAINTS AND PROCEDURES
RECOMMENDED PAINTS AND PROCEDURES
1. Washing and Degreasing

Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.
CAUTION:
Do not use Lacquer Thinners
9-4
SECTION 10 SPECIAL TOOLS
4206D 4X4 HAULER

10-1
ENGINE - OM 501 SERVICE TOOLS, KIT 262129
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
P011181
10-2
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
OPEN SOCKET FOR INJECTION LINES
1 DC280029 1 17MM, ½” DRIVE X X
2 DC280127 1 OPEN SOCKET FOR INJECTION LINES X X

17MM, ½” DRIVE
3 DC280162 1 TESTER FOR COOLING SYSTEM X X
4 DC280155 1 COMPRESSION PRESURE RECORDER X X
5 DC280088 1 CRANKING DEVICE X X
6 DC280141 1 VALVE ADJUSTMENT WRENCH X X
7 DC280033 1 IMPACT PULLER X X
8 DC280178 1 CHARGE AIR PRESSURE TESTER X X
9 281301 1 HAND GUN FOR CARTRIDGES X X
10 281330 1 SPECIAL MAGNET X X
11 281336 1 SLEEVE FOR VALVE STEM SEAL X X
12 281377 1 SOCKET INSERT M14XZN CRANK SHAFT REAR X X
13 281381 1 SOCKET INSERT M16XZN CRANK SHAFT FRONT X X
14 281383 1 ADAPTER X X
15 281394 1 DIAGRAM SHEETS X X
16 281380 1 THREADED INSERT FOR DC280033 X X
10-3
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 P011182
10-4
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 DC280096 1 DIAL GAUGE HOLDER X X
2 DC280099 1 DRIFT FOR R+I FOR FRONT CRANK SHAFT X X
OIL SEAL
DRIFT FOR INSTALLING CRANK SHAFT SEAL
3 DC280100 1 X X
REAR
DRIFT FOR INSTALLING FLYWHEEL CENTRE
4 DC280106 1 BEARING X X
5 DC280130 1 DRIFT FOR FLYWHEEL INSTALLATION 2X X X
6 DC280071 1 TENSION STRAP FOR PISTON RING 90- X X
175MM
7 DC280075 1 PISTON RING PLIERS X X
8 DC280103 1 SUPPORT X X
9 DC280149 1 INSTALLER FOR CRANK SHAFT REAR SEAL X X
REMOVER FOR FRONT CRANK SHAFT
10 DC280152 1 X X
SLEEVES
11 DC280160 1 HARDNESS ESTER X X
12 DC280147 1 VALVE LIFTER X X
13 DC280134 1 PISTON PLIER X X
14 DC280180 1 PUSHER FOR VALVE RETAINER X X
15 DC280062 1 REAMER FOR VALVE GUIDE 9.00MM X X
16 DC280064 1 ADJUSTABLE REAMER X X
17 DC280136 1 RING WRENCH X X
18 DC280139 1 AIR COMPRESSOR CRANK SHAFT BLOCKING X X
DEVICE
10-5
19 20 21 22
23 24 25 26
27 28 29 30
31 32 33 34
35 36 P011183
10-6
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
19 DC280167 1 OIL RESERVOIR X X
20 281322 1 DIAL GAUGE 0.001MM X X
21 281340 1 MAGNET STAND FOR DIAL GAUGE X X
CLAW TYPE WRENCH FOR PROTECTIVE
22 281376 1 SLEEVE X X
23 281359 1 MEASURING PLATE FOR LINER PRE-LOAD X X

AND LINER PETRUSION
24 281361 1 REMOVE AND INSTALLER FOR CYLINDER X X
LINER
25 281349 1 SOCKET 19MM 3/4” SQUARE X X
26 281366 1 MEASURING DEVICE X X
27 281316 1 PULLER FOR CRANK SHAFT SEAL SLEEVE X X
28 281308 1 BEARING PULLER X X
29 281312 1 SUPPORT FOR BEARING PULLER X X
30 281358 1 GUIDE SLEEVE FOR CAM SHAFT X X
31 281327 1 GAUGE 9MM X X
32 281378 1 ADAPTER FOR DC280147 X X
33 281363 1 DRIFT WITH BUSHING FOR VALVE GUIDE X X
INSTALLING
34 281364 1 CLAMPING SUPPORT FOR VALVE LIFTER X X
35 281326 1 DRIFT FOR REMOVING VALVE GUIDE X X
36 281362 1 PISTON RING PLIER COMPRESSING PIS- X X
TON RING
10-7
37 39 40
41 42 43
P011184
10-8
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
37 281374 1 INSTALLER FOR AIR COMPRESSOR BEARING X X
39 281369 1 ADAPTER M33 FOR DC280167 X X
40 281337 1 INSTALLER WATER PUMP SEAL X X
41 281333 1 ADAPTER X X
42 281318 1 PULLER FOR WATER PUMP PULLY X X
541 589 LOCKING DEVICE FOR AUXILIARY AIR COM-
43 1 X X
03 63 00 PRESSOR
10-9
1 2 3 4
5 6 7
P011185
10-10
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 DC280170 1 VALVE SEAT MACHINING TOOL X X
2 281335 1 CHILLING BOX X X
3 281395 1 VALVE SEAT CUTTER X X
4 281396 1 VALVE SEAT CUTTER X X
5 281309 1 REMOVER FOR VALVE SEAT RING X X
6 281310 1 REMOVER FOR VALVE SEAT RING X X
7 281312 1 SUPPORT FOR REMOVER X X
10-11
1 2 3 4
5 6
P011186
10-12
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 DC280089 1 RING WRENCH X X
2 281357 1 COUNTER HOLD WRENCH X X
3 281313 1 SUPPORT X X
4 281320 1 PULLER FOR BEARING ASSEMBLY X X
5 281321 1 PULLER FOR BEARING HOUSING X X
6 281375 1 PULLER FOR BEARING HOUSING X X
10-13
ALLISON TRANSMISSION
1 2 3 4
5 6 7 8
9 10 11 12
17
18
13 14
15 16 P011187
10-14
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 261677 1 OIL SAMPLING KIT X X
2 280349 1 LOCK PLATE TOOL X X
3 281056 1 C2 SPRING COMPRESSOR X X
5 281058 1 C1, C2 AND C5 SPRING COMPRESSOR TOOL X X
BASE
6 281059 1 OUTPUT SEAL INSTALLER X X
7 281060 1 INPUT SEAL INSTALLER X X
8 281061 1 OUTPUT BEARING CUP INSTALLER X X
9 281062 1 OUTPUT BEARING INSTALLER/DRIVE SLEEVE X X
10 281063 1 SPANNER NUT TORQUE TOOL SET X X
TURBINE SHAFT BUSHING/OUTPUT BUSHING/
11 281064 1 P2 CARRIER BUSHING INSTALLER X X
P1 CARRIER BUSHING AND GROUND SLEEVE
12 281065 1 BEARING, PUMP, PUMP BODY BUSHING AND X X
BEARING RETAINER BUSHING INSTALLER
13 281066 1 ROTATING CLUTCH BUSHING INSTALLER X X
FRONT SUPPORT SLEEVE AND PTO BEARING
14 281067 1 X X
INSTALLER
TORQUE CONVERTER COVER BUSHING
15 281068 1 INSTALLER X X
16 281069 1 CHARGING PUMP BUSHING INSTALLER X X
17 281070 1 TRANSMISSION HOLDING BRACKET X X
18 281093 1 TRANSMISSION HOLDING BRACKET X X
10-15
19 20 21 22
23 24 25 26
27 28 29
GRAPHIC NOT
AVAILABLE
P011188
10-16
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
19 281071 1 BEARING RACE REMOVER X X
20 281072 1 DRIVE HANDLE X X
21 281073 1 SEAL REMOVER X X
22 281076 1 OVERHALL STAND X X
23 281077 1 VALVE BODY PARTS TRAY SET X X
MAIN-PRESSURE SPRING REMOVER/
25 281091 1 X X
INSTALLER
26 281096 1 TORQUE CONVERTOR END PLAY GAUGE X X
27 281097 1 TORQUE CONVERTER RIVET INSTALLER X X
28 281100 1 WEAR PLATE RIVET INSTALLER X X
MAIN-PRESSURE RELIEF SPRING COM-
29 281113 1 PRESSOR X X
10-17
GEAR RATIO 17000 TRANSFER CASE
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 20 P011189
10-18
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 281000 1 LOCKING FIXTURE X X
2 281001 1 TIGHTENING FIXTURE X X
3 281002 1 SHIELD PUNCH X X
4 281003 1 HEATING PLUG X X
5 281004 1 SEAL PUNCH X X
6 281005 1 PRESS TOOL BEARING X X
7 281006 1 PIN INSERTING TOOL X X
8 281007 1 SPEC. 2 PIN SPANNER X X
10 281009 1 CLAMPING PLATE X X
12 281016 1 GUIDE PIN M12 X X
13 281017 1 GUIDE PIN M10 X X
14 281018 1 PRESS FIXTURE X X
15 281019 1 PRESS TOOL X X
16 281020 1 SUPPORT FIXTURE X X
17 281021 1 PRESS FIXTURE X X
18 281024 1 SUPPORT FIXTURE X X
19 281008 1 PRESS TOOL X X
20 281026 1 JACKING SCREW X X
10-19
21 22 23 24
25
P011190
10-20
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
21 281027 1 EYE BOLT X X
22 281028 1 TORQUE FIXTURE X X
23 281029 1 ALIGNMENT FIXTURE X X
24 281030 1 PRESSING FIXTURE X X
25 281031 1 TORQUE FIXTURE X X
10-21
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL
1 2 3 4
5 6 7 8
P011191
10-22
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 280145 1 REAR/FRONT DIFF INSERT TOOL X X
2 280146 1 THROUGH DRIVE INSERT TOOL X X
3 280147 1 THROUGH DRIVE SEAL BEARING TOOL X X
4 280149 1 BEARING RESISTANCE TOOL X X
5 280173 1 HUB NUT SPANNER X X
6 280174 1 STUB AXLE GUIDE STUD X X
7 280273 1 CASSETTE SEAL INSTALLER X X
8 280401 1 FLANGE HOLD TOOL X X
10-23
SUSPENSION, REPAIR/OVERHAUL
1 2 3 4
P010800
10-24
SUSPENSION, REPAIR/OVERHAUL
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 121463 1 NITROGEN CHARGE KIT ADAPTER X X
2 280177 1 19MM SOCKET X X
3 280245 1 TOOLS PRESS SPHERICAL BEARING X X
4 280257 1 NITROGEN CHARGE KIT X X
5 280549 1 TOOL, PLT, SUSP STRUT GAUGE X X USED FROM VIN 249 SEE SIB 2002/1050.
10-25
HYDRAULICS, REPAIR/OVERHAUL
1 2 3 4
5 6 7
P011193
10-26
HYDRAULICS, REPAIR/OVERHAUL
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 190331 1 DUST COVER INSERT TOOL X X
2 201873 1 ADAPTER X X
3 206082 1 GAUGE (QUAD) PRESSURE X X
4 240498 1 TEST PIPE (2.5M) X X
5 240499 1 TEST PIPE (1.0M) X X
6 280261 1 ADJUSTABLE C-SPANNER X X
7 280470 1 STEERING CYLINDER NUT TOOL X X
10-27
FRAME AND OSCILLATION TOOLS
1 2 3 4
P011194
10-28
FRAME AND OSCILLATION TOOLS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 280081 1 CHAIN WRENCH X X
2 280329 1 OSCILLATION TOOL X X
3 280246 1 TOOL PRESS CAB MOUNTING X X
4 280251 1 PIN EXTRACTOR X X
10-29
DIAGNOSTIC TOOLS, DRIVELINE
1 2 3 4
P011195
10-30
DIAGNOSTIC TOOLS, DRIVELINE
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 280528 1 PRO-LINK (V8.TID2) X X
2 280537 1 CARTRIDGE (V9.TID3) X X To be used with 280528
3 280538 1 CARD (V9.TID3) X X To be used with 280537
4 280479 1 MINIDIAG X X
5 207663 1 DIAGNOSTIC INTERFACE HARNESS X X
10-31
4206D 4X4 HAULER
10-32
SECTION 11 AUTOMATIC GREASING
SYSTEM
4206D 4X4 HAULER

11-1
GREASING SYSTEM LAYOUT
P008893 B
11-2
GREASING SYSTEM LAYOUT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208163 4 HOSE, HIGH PRESSURE X X
2 208164 2 HOSE, HIGH PRESSURE X X
3 218452 1 DISPLAY, A/GREASER X X
4 226565 1 BRACKET, MTG, A/GREASER DISPLAY X X
5 218774 1 COVER, A PILLAR, RHS, GREASER X X
11-3
GREASING INSTALLATION MAIN LINES
P008894 A
11-4
GREASING INSTALLATION MAIN LINES
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 226045 2 COUPLING,ELBOW X X
2 208163 4 HOSE,H/PRESSURE X X
3 226044 2 COUPLING,BULKHEAD STRAIGHT X X
4 208503 1 7-PORT BLOCK, COMPLETE X X
6 208164 2 HOSE,H/PRESSURE X X
11-5
FRONT TWIN DISTRIBUTION PORT BLOCK
1 2 4 5 5
11
3 5 5
10
P008709 A
11-6
FRONT TWIN DISTRIBUTION PORT BLOCK
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
2 207745 1 METERING UNIT, NO 9 X X
6 208166 7 PIPE, GREASE X X
10 226042 7 COUPLING,STRAIGHT STUD X X
11 226229 4 COUPLING,STRAIGHT X X
11-7
REAR TWIN DISTRIBUTION PORT BLOCK
8
9
1 2 5
10 11
3 4
6
9
12
P008895 A
11-8
REAR TWIN DISTRIBUTION PORT BLOCK
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
4 208507 1 PRESSURE SWITCH, COMPLETE X X
5 207737 1 PLUG, SHUT-OFF X X
6 208167 2 PIPE, GREASE X X
10 226229 2 COUPLING,STRAIGHT X X
11 226208 2 PLUG,THREADED X X
12 226043 2 COUPLING,ELBOW STUD X X
11-9
GINA PROGRAMMING KIT
P008712 A
11-10
GINA PROGRAMMING KIT
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 208509 1 GINA UNIT X X
2 208511 1 COMMUNICATION CABLE X X USED WHEN SYSTEM IS CHECKED
3 208510 1 T-ADAPTER X X WITH GINA ON THE TRUCK.
USED FOR POWER SUPPLY WHEN
4 208512 1 GINA TEST CABLE X X
PUMP IS REMOVED FROM TRUCK.
11-11
TWIN PUMP COMPONENTS
5 2
6
P008899 A
11-12
TWIN PUMP COMPONENTS
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
1 210769 1 PUMP, TWIN GROENEVELD GREASING X X
2 262947 1 KIT, FILTER, TWIN GREASE X X
3 208162 1 KIT, O-RING X X
4 207707 1 QUICK, CONNECTOR, FEMALE X X ITEM 4 IS NEEDED WHEN ITEM 5 IS
5 207708 1 QUICK, CONNECTOR, MALE X X INSTALLED ONTO THE PUMP.
6 226223 1 CAP, FILL CONNECTOR X X
11-13
4206D 4X4 HAULER
11-14
SECTION 12 NUMERICAL INDEX
4206D 4x4 HAULER

12-1
NUMERICAL INDEX
I
I T
T PART # DESCRIPTION PG #
PART # DESCRIPTION PG # E
E M
M 100062 WASHER, FLAT 2 3-45
100005 SCREW, HEX HD 17 3-67 100062 WASHER, FLAT 2 4-11
100010 WASHER, FLAT 1 7-3 100062 WASHER, FLAT 2 4-15
100010 WASHER 3 3-81 100062 WASHER, FLAT 2 4-31
100037 NUT 2 3-81 100062 WASHER, FLAT 4 6-39
100054 WASHER, SPRING 38 7-47 100062 WASHER 4 7-41
100059 WASHER 1 4-53 100062 WASHER,FLAT 7 7-29
100059 WASHER 23 7-57 100062 WASHER 17 7-41
100060 WASHER, SPRING 8 11-7 100062 WASHER, FLAT 24 2-3
100060 WASHER, SPRING 8 11-9 100062 WASHER, FLAT 26 4-47
100060 BOOT, RUBBER 9 3-99 100062 WASHER,FLAT 26 6-27
100061 WASHER,FLAT 1 5-15 100062 WASHER, FLAT 36 7-47
100061 WASHER,FLAT 1 5-17 100062 WASHER, FLAT 38 7-73
100061 WASHER, FLAT 22 7-23 100063 WASHER,HARDENED 2 7-105
100061 WASHER, FLAT 25 2-3 100063 WASHER, HARDENED 3 7-33
100061 WASHER, FLAT 37 7-47 100063 WASHER,HARDENED 25 6-27
100062 WASHER,FLAT 1 4-43 100064 WASHER,FLAT 3 3-85
100062 WASHER, FLAT 1 7-105 100064 WASHER,FLAT 3 4-19
4206D 4x4 HAULER

12-2
NUMERICAL INDEX
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100064 WASHER, FLAT 11 7-57 100083 SCREW,COVER M8X20 95 2-9
100064 WASHER, FLAT 13 7-95 100084 BOLT, HEXHD 3 7-65
100064 WASHER, FLAT 21 2-77 100084 BOLT,HEXHD 5 4-19
100064 WASHER, FLAT 22 3-95 100084 BOLT, HEXHEAD 27 7-61
100064 WASHER 22 7-15 100085 SCREW, HEXHD 2 3-87
100064 WASHER,FLAT 24 3-85 100085 SCREW, HEXHD 3 4-17
100064 WASHER,FLAT 26 3-83 100085 SCREW 3 4-41
100064 WASHER, FLAT 28 7-61 100085 SCREW, HEXHD 4 3-43
100064 WASHER, FLAT 29 7-59 100085 SCREW, HEX HEAD 7 11-7
100064 WASHER, FLAT 37 7-73 100085 SCREW 9 7-107
100064 WASHER, FLAT 38 7-69 100085 SCREW, HEXHEAD 21 3-95
100065 WASHER, SPRING 35 7-47 100085 SCREW, HEXHD 33 3-69
100077 SCREW, HEXHD 5 7-37 100085 SCREW, HEXHD 48 2-83
100077 SCREW, HEXHD 57 5-3 100085 SCREW 49 2-71
100079 BOLT 23 2-3 100085 SCREW 54 5-5
100079 BOLT 63 6-5 100085 SCREW 60 6-7
100080 BOLT 2 5-15 100085 SCREW 61 6-9
100080 BOLT 2 5-17 100085 SCREW, HEXHD 84 6-13
100080 BOLT 3 2-71 100086 SCREW, HEXHD 2 4-53
100080 BOLT 3 2-73 100086 SCREW, HEXHD 7 4-3
100080 BOLT 4 4-15 100086 SCREW, HEX HEAD 21 7-19
100080 BOLT 20 2-77 100086 SCREW, HEXHD 32 3-69
100080 BOLT 21 3-97 100086 SCREW, HEXHD 45 2-81
100080 BOLT, HEXHD 22 7-43 100086 SCREW, HEXHD 60 6-5
100080 BOLT 34 7-47 100086 SCREW, HEXHD 83 6-17
100080 BOLT 56 5-3 100089 SCREW,HEXHD 1 3-75
100080 BOLT 56 5-5 100089 SCREW, HEXHEAD 3 7-53
100080 BOLT 62 6-7 100089 SCREW 3 7-55
100080 SCREW, SENSOR 86 2-37 100089 SCREW, HEX HEAD 6 3-63
100081 SCREW 3 5-15 100089 SCREW 19 2-77
100081 SCREW,HEXHD 3 5-17 100089 SCREW 21 7-15
100081 SCREW, HEXHEAD 4 2-73 100089 SCREW 36 7-73
100081 SCREW, HEX HEAD 21 7-23 100089 SCREW 37 7-69
100081 SCREW, SENSOR 86 2-37 100089 SCREW, HEXHD 44 2-81
100082 SCREW 25 6-23 100089 SCREW, HEXHD 44 2-83
100083 SCREW, HEXHD 3 3-43 100089 SCREW, HEX 68 3-55
100083 SCREW, HEXHD 23 7-43 100089 SCREW, HEX HEAD 68 3-65
100083 SCREW, HEXHEAD 45 3-79 100090 SCREW, HEXHD 18 7-91
100083 SCREW, HEXHD 60 7-79 100090 SCREW, HEXHEAD 50 2-71
4206D 4x4 HAULER

12-3
NUMERICAL INDEX
I I
T T
E E
M M
100091 SCREW 5 4-41 100187 J-BOLT, INCL.NUT 59 6-7
100091 SCREW, HEXHD 26 7-59 100189 SCREW,HEXHD 3 7-105
100091 SCREW, HEXHD 312 4-15 100192 BOLT, HEXHD 5 4-17
100092 BOLT,HEXHD 2 7-29 100192 BOLT, HEXHD 12 7-65
100093 BOLT, HEXHEAD 16 7-57 100192 BOLT, HEXHEAD 25 7-61
100094 BOLT, HEXHEAD 9 2-71 100192 BOLT, HEXHEAD 25 7-63
100094 BOLT, HEXHD 23 6-23 100193 SCREW, HEXHEAD 4 7-55
100111 SCREW, HEX HD 2 3-67 100193 SCREW, HEXHD 8 7-5
100111 SCREW, HEXHEAD 20 3-95 100193 SCREW, HEXHEAD 33 7-47
100115 BOLT 5 7-3 100193 BOLT, HEX HD 107 3-53
100115 BOLT 9 7-97 100195 BOLT, HEXHD 24 7-43
100115 BOLT 11 7-93 100196 BOLT,HEXHD 2 7-109
100115 BOLT 17 7-91 100196 BOLT,HEXHD 6 4-43
100116 BOLT, HEXHD 42 2-81 100196 BOLT, HEXHEAD 24 7-63
100116 BOLT, HEXHD 42 2-83 100196 BOLT, HEXHD 24 7-71
100121 SCREW, HEX HEAD 25 7-19 100196 BOLT, HEXHD 32 7-103
100123 CAPSCREW 10 7-83 100197 CAPSCREW, SOC HD 6 7-41
100123 CAPSCREW 17 3-83 100197 SCREW, CAP 8 7-81
100128 SCREW, HEXHEAD 12 7-57 100198 SCREW, HEXHEAD 5 2-73
100131 BOLT, HEXHEAD 4 7-53 100198 SCREW, HEXHD 23 2-77
100131 BOLT,HEXHD 8 4-21 100198 SCREW, HEXHEAD 23 7-61
100131 BOLT, HEXHD 25 7-59 100198 SCREW, HEXHEAD 23 7-63
100138 BOLT, HEXHEAD 6 7-3 100198 SCREW, HEX HD 27 7-39
100138 BOLT, HEXHD 10 7-35 100198 SCREW, HEXHD 30 3-69
100141 BOLT, HEXHEAD 25 4-47 100198 SCREW, HEXHEAD 32 7-47
100146 SCREW, HEX HD 11 3-77 100199 BOLT,HEXHD 4 7-105
100146 SCREW, HEXHD 11 7-35 100199 BOLT 7 4-41
100146 SCREW, HEXHD 26 7-71 100199 BOLT,HEXHD 7 4-43
100146 SCREW, HEXHD 59 7-77 100200 BOLT, HEXHEAD 22 7-63
100147 WASHER,FLAT 2 3-75 100200 BOLT, HEXHEAD 24 4-47
100148 WASHER, FLAT 1 7-89 100207 CAPSCREW,SOCHD 10 4-21
100148 WASHER,FLAT 2 3-91 100209 SCREW,HEXHD 3 3-91
100148 WASHER,FLAT 3 3-75 100209 SCREW,HEXHD 3 4-53
100148 WASHER, FLAT 14 2-85 100209 SCREW, HEX 69 3-55
100148 WASHER, FLAT 19 3-95 100209 SCREW, HEX 69 3-59
100148 WASHER, FLAT 19 3-97 100210 BOLT 3 7-101
100148 WASHER, FLAT 21 7-57 100210 BOLT 8 3-45
100148 WASHER, FLAT 21 7-87 100210 BOLT 9 7-3
100148 WASHER, FLAT 25 7-71 100210 BOLT 9 7-5
100148 WASHER, FLAT 53 5-5 100210 BOLT 10 7-93
100148 WASHER, FLAT 58 7-79 100210 BOLT 13 2-85
100149 SCREW, HEXHD 42 3-89 100210 BOLT 23 7-71
100152 SPLITPIN 7 3-45 100210 BOLT 41 2-83
100158 BOLT 31 3-69 100211 SCREW,HEXHD 4 3-75
100165 BOLT, HEXHEAD 13 3-49 100211 SCREW, HEXHD 10 7-93
100176 SCREW, HEXHD 82 6-13 100211 BOLT 15 7-57
100178 PISTON 8 3-99 100211 SCREW, HEXHD 16 7-91
100187 J-BOLT, (INCL.NUT) 10 6-37 100211 BOLT 22 7-71
4206D 4x4 HAULER

12-4
NUMERICAL INDEX
I I
T T
E E
M M
100211 SCREW, HEXHD 40 2-83 100310 NUT, NYLOC 53 7-77
100212 BOLT 2 7-89 100310 NUT, NYLOC 53 7-79
100212 BOLT 29 3-69 100310 NUT, NYLOC 54 6-5
100212 BOLT 32 7-73 100310 NUT, NYLOC 54 6-7
100212 BOLT 33 7-67 100310 NUT, NYLOC 80 6-13
100212 BOLT 39 2-81 100310 NUT, NYLOC 80 6-19
100212 BOLT 39 2-83 100310 NUT, NYLOC 80 6-21
100213 SCREW, CAP 73 3-59 100312 NUT,NYLO 3 6-39
100214 SCREW, HEXHD 41 3-89 100312 NUT,NYLOC 3 7-109
100218 BSW 56 7-77 100312 NUT, NYLOC 4 7-65
100220 CAPSCREW, SOCHD 10 7-5 100312 NUT, NYLOC 4 7-7
100221 CAPSCREW 23 4-47 100312 NUT,NYLOC 5 5-15
100225 CAPSCREW 5 7-65 100312 NUT, NYLOC 5 7-53
100225 CAPSCREW 11 4-3 100312 NUT, NYLOC 6 4-17
100228 CAPSCREW 12 4-21 100312 NUT,NYLOC 6 7-105
100238 SCREW, HEXHD 5 3-3 100312 NUT,NYLOC 6 7-29
100238 SCREW, HEXHEAD 6 2-73 100312 NUT, NYLOC 7 3-3
100238 SCREW, HEXHEAD 21 7-63 100312 NUT, NYLOC 7 3-43
100238 SCREW, HEXHD 22 2-3 100312 NUT, NYLOC 8 2-71
100243 BOLT 12 7-99 100312 NUT, NYLOC 8 2-73
100253 BOLT 55 7-79 100312 NUT,NYLOC 8 4-43
100255 CAPSCREW,SOCHD 13 4-21 100312 NUT, NYLOC 8 7-41
100256 CAPSCREW,SOCHD 14 4-21 100312 NUT, NYLOC 10 3-45
100271 NUT, CLEVELOC 3 7-89 100312 NUT, NYLOC 14 7-5
100281 NUT, HEXAGON 14 7-33 100312 NUT,NYLOC 16 4-15
100281 NUT, HEXAGON 28 7-23 100312 WASHER, FLAT 16 4-31
100281 NUT, HEXAGON 54 7-79 100312 NUT, NYLOC 17 2-77
100283 NUT, HEX 28 7-39 100312 NUT, NYLOC 17 7-23
100283 NUT, HEXAGON 56 6-7 100312 NUT,NYLOC 22 6-27
100288 HEXAGON NUT 46 4-23 100312 NUT, NYLOC 30 7-73
100305 WASHER,PROFILED 4 4-53 100312 NUT, NYLOC 46 3-79
100309 NUT,NYLOC 5 7-105 100312 NUT, NYLOC 51 5-3
100309 NUT, NYLOC 17 7-21 100312 NUT, NYLOC 52 7-79
100310 NUT, NYLOC 4 7-51 100314 NUT,NYLOC 9 4-41
4206D 4x4 HAULER

12-5
NUMERICAL INDEX
I I
T T
E E
M M
100316 NUT, NYLOC 4 7-87 100370 WASHER, HARDENED 52 6-5
100316 NUT, NYLOC 18 7-57 100372 COVER 3 3-99
100316 NUT, NYLOC 19 7-15 100383 BOLT 7 7-105
100316 NUT, NYLOC 21 7-71 100383 BOLT 51 6-5
100316 NUT, NYLOC 22 7-59 100386 SCREW 22 4-47
100316 NUT, NYLOC 23 7-23 100390 SCREW, CAP 14 7-39
100316 NUT, NYLOC 27 3-69 100410 NUT, CLEVELOC 20 2-3
100316 NUT, NYLOC 35 2-83 100421 WASHER, FENDER 9 7-23
100316 NUT, NYLOC 50 5-5 100423 WASHER, FLAT 21 4-47
100320 NUT 17 4-21 100424 WASHER, HARDENED 19 2-3
100320 NUT,NYLOC 17 4-31 100424 WASHER,HARDENED 20 4-21
100323 NUT, NYLOC 28 7-67 100424 WASHER 50 4-23
100325 NUT, NYLOC 11 7-99 100430 SPLITPIN 9 4-35
100325 NUT, NYLOC 22 7-91 100438 SCREW, HEXHD 8 7-95
100326 NUT, NYLOC 15 7-91 100461 CAPSCREW 17 3-97
100328 WASHER 52 3-103 100461 CAPSCREW 18 3-95
100341 NUT, CASTLE 3 4-35 100461 CAPSCREW 21 7-85
100354 WASHER,COPPER 6 5-15 100467 CAPSCREW, SOCHD 16 3-97
100358 WASHER, FLAT 52 2-71 100467 CAPSCREW, SOCHD 40 2-73
100359 WASHER 18 7-15 100493 NUT 21 4-31
100362 BOLT 20 7-87 100493 BOLT, HEXHD 49 2-83
100364 SCREW,HEXHD 4 3-85 100494 SCREW, HEXHEAD 9 2-73
100364 SCREW,HEXHD 16 5-13 100494 SCREW, HEXHEAD 12 3-49
100364 SCREW, HEXHD 18 4-15 100497 CAPSCREW, SOCHD 50 6-5
100364 SCREW,HEXHD 18 4-21 100498 BOLT 18 2-3
100364 SCREW,HEXHD 25 3-85 100506 CAPSCREW, SOCHD 3 3-87
100364 SCREW 25 7-15 100507 SOCKET SCREW 42 4-23
100364 SCREW,HEXHD 27 3-83 100510 NUT, WHEEL 40 3-89
100365 SCREW, HEXHEAD 17 3-49 100521 WASHER, WHEEL STUD 39 3-89
100365 SCREW, HEXHD 24 2-77 100530 WASHER, COPPER 25 3-47
100368 SCREW, HEXHD 26 7-73 100532 WASHER, HARDENED 8 3-3
100368 SCREW, HEXHD 27 7-67 100532 WASHER, HARDENED 10 3-77
100370 WASHER,HARDENED 3 7-29 100532 WASHER, HARDENED 11 3-49
100370 WASHER, HARDENED 7 7-55 100532 WASHER, HARDENED 24 7-73
100370 WASHER, HARDENED 25 7-73 100543 WASHER, FENDER, S/STEEL 8 3-43
100370 WASHER, HARDENED 26 3-47 100543 WASHER, FENDER, S/STEEL 25 2-77
100370 WASHER, HARDENED 28 2-77 100547 WASHER, FLAT, HARDENED 8 7-83
100370 WASHER, HARDENED 34 2-81 100547 WASHER, FLAT, HARDENED 13 7-91
4206D 4x4 HAULER

12-6
NUMERICAL INDEX
I I
T T
E E
M M
100548 WASHER, HARDENED 6 7-51 100657 NUT, STOVER 13 3-45
100549 WASHER, FLAT 23 3-69 100659 BOLT, HEXHD 48 6-5
100549 WASHER, FLAT 23 4-21 100670 U BOLT, CLAMP 27 2-81
100569 SCREW,HEXHD 2 6-39 100670 U-BOLT, CLAMP 32 2-83
100569 SCREW, HEX HD 3 7-41 100672 STUD 47 7-79
100569 SCREW, HEXHEAD 8 7-55 100702 BOLT, HEXHD 6 7-87
100569 SCREW, HEXHD 17 2-3 100702 BOLT, HEXHEAD 21 7-3
100569 SCREW, HEXHD 21 3-43 100703 BOLT 44 5-5
100569 BOLT, HEXHD 24 4-31 100720 BOLT, HEX HD 9 3-71
100569 SCREW, HEXHD 25 7-67 100720 BOLT, HEX HD 14 3-71
100575 WASHER, COPPER 48 5-5 100724 BOLT,HEXHD 26 4-31
100580 G-RING 9 5-19 100725 BOLT, HEXHD 23 3-47
100588 G-RING 12 5-7 100726 SCREW, HEXHD 4 7-89
100588 G-RING 47 5-5 100726 SCREW,HEXHD TENSILOCK BL 11 3-85
100590 G-RING 1 5-11 100726 SCREW,HEXHD 16 3-83
100590 G-RING 11 5-7 100730 BOLT, HEXHEAD 10 2-71
100590 G-RING 46 5-5 100730 BOLT, HEXHEAD 10 2-73
100604 NUT, SLOTTED 11 3-45 100730 BOLT, HEXHEAD 17 4-47
100608 CAPSCREW 48 7-77 100730 BOLT 17 7-15
100608 CAPSCREW 48 7-79 100730 BOLT, HEXHD 27 7-43
WASHER,ALTERNATOR TO SUP- 100730 BOLT, HEXHD 29 7-103
100614 47 2-47
PORT M12 100731 SCREW 3 7-87
100615 WASHER, FLAT 76 6-15 100731 SCREW,HEXHD 9 7-29
100617 NUT, NYLOC 19 7-87 100731 SCREW 14 3-45
100644 BOLT, HEXHEAD 20 4-47 100731 SCREW 19 3-69
100652 NUT, STOVER 19 4-47 100731 SCREW 21 6-27
100652 NUT, STOVER 20 7-61 100731 SCREW 22 3-47
100652 NUT, STOVER 20 7-63 100731 SCREW 22 7-5
100652 NUT, STOVER 22 3-69 100731 SCREW, HEXHD 28 4-11
100653 NUT, STOVER 9 3-49 100731 SCREW, HEXHD 28 4-21
100653 NUT, STOVER 10 3-3 100731 BOLT,HEXHD 28 4-31
100653 NUT, STOVER 18 4-47 100731 SCREW 46 7-79
100654 NUT, STOVER 6 7-53 100731 SCREW 47 6-5
100654 NUT, STOVER 8 3-77 100731 SCREW 47 6-7
100654 NUT, STOVER 18 7-5 100731 SCREW 75 6-13
100654 NUT, STOVER 20 7-35 100731 SCREW 75 6-15
100654 NUT, STOVER 20 7-59 100733 SCREW 45 6-7
100655 NUT, STOVER 12 3-45 100733 SCREW 46 6-5
100655 NUT, STOVER 19 7-3 100747 BOLT 8 4-17
100655 NUT, STOVER 29 2-81 100747 BOLT 19 7-61
100655 NUT, STOVER 29 2-83 100753 BOLT, HEXHD 24 7-69
4206D 4x4 HAULER

12-7
NUMERICAL INDEX
I I
T T
E E
M M
100757 SCREW,HEXHD 29 4-9 100899 SCREW, HEX HD 7 3-77
100762 BOLT, HEXHD 30 4-15 100917 CAPSCREW 7 5-15
100762 BOLT, HEXHD 74 6-13 100917 CAPSCREW,SOCHD 7 5-17
100764 BOLT,HEXHD 31 4-21 100925 SCREW, HEXHD 17 3-69
100767 BOLT, HEXHD 18 3-69 100931 BOLT 42 7-77
100777 NUT, HEXAGON 9 7-83 100936 BOLT 16 7-15
100788 NUT,18UNF HT UNPLATED 7 3-83 100938 SCREW, SLOTHD, C/SUNK 42 7-45
100788 NUT, UNPLATED 10 3-85 100944 BOLT, HEXHD 16 3-69
100789 STUD,UNPLATED 4 3-83 100953 CAPSCREW, SOCHD 40 2-73
100789 STUD,UNPLATED 7 3-85 100954 CAPSCREW, SOCHD 5 7-89
100790 WASHER,SPRING,UNPLATED 6 3-83 100966 NUT, CLEVELOC 9 7-55
100790 WASHER,SPRING, UNPLATED 9 3-85 100988 COUNTERSUNK SCREW 45 4-23
100799 BOLT, WING 11 7-17 100989 SCREW, HEXHD 11 7-91
100807 CAPSCREW, SOCHD 15 3-97 100992 CAPSCREW, CSK SOCHD 11 3-3
100808 SCREW, CAP 74 3-55 100994 CAPSCREW 23 7-3
100812 WASHER 45 7-77 100994 CAPSCREW 28 7-103
100829 SCREW, PAN HEAD, SELFTAP 7 7-23 100995 SCREW, HEXHD 22 7-75
100830 SCREW, PAN HEAD, SELFTAP 2 7-23 100995 SCREW, HEXHD 23 7-69
100830 SCREW, PANHD, SELFTAP 3 7-17 101011 NUT 20 7-85
100830 SCREW, PANHD, SELFTAP 15 7-31 101011 NUT 38 3-89
100830 SCREW,PANHD,SELFTAP 20 6-27 101022 PIN, RECOVERY CABLE MTG 13 7-97
100830 SCREW, PAN HEAD, SELFTAP 26 7-21 101029 R CLIP, DOUBLE COIL EYE 12 7-97
100831 SCREW, PAN HD, SELFTAP 41 7-45 101038 BOLT, HEXHD 12 3-5
100832 CAPSCREW 9 7-25 101049 BOLT, HEXHD 21 7-91
100832 CAPSCREW, CSK, SOCHD 9 7-31 101081 WASHER, HARDENED 19 7-85
100832 CAPSCREW, SOC HEAD 12 7-21 101088 WASHER 302 4-19
100832 CAPSCREW, SOC HEAD 13 7-23 101125 SPLITPIN 8 4-45
100833 CAPSCREW 8 7-25 101205 STUD, WHEEL 37 3-89
100833 CAPSCREW, CSK, SOCHD 13 7-31 101216 WASHER, SERRATED 44 6-5
100834 CAPSCREW, BUT 2 7-21 101216 WASHER, SERRATED 44 6-7
100835 CAPSCREW, BUT, SOCHD 8 7-17 101218 WASHER,SERRATED 8 5-15
100835 CAPSCREW, BUT, SOCHD 10 7-31 101218 WASHER,SERRATED 8 5-17
100835 CAPSCREW 73 6-15 101301 WASHER, FLAT 24 7-5
100835 CAPSCREW 73 6-19 101305 WASHER, FLAT 30 7-43
100836 CAPSCREW, BUT 12 7-23 101307 WASHER, FLAT 5 7-19
100836 CAPSCREW, BUT 13 7-21 101307 WASHER, FLAT 10 3-43
100837 CAPSCREW,CSK,SOCHD 4 7-29 101307 WASHER,FLAT 10 4-41
100837 CAPSCREW, CSK, SOCHD 5 7-31 101307 WASHER, FLAT 10 7-55
100840 POP RIVET 20 7-21 101309 WASHER, FENDER 8 6-37
100841 SCREW 72 6-15 101309 WASHER, FENDER 19 7-59
100842 POP RIVET 10 7-21 101309 WASHER, FENDER 20 7-73
100847 CAPSCREW,SOCHD 32 4-21 101309 WASHER, FENDER 20 7-75
100848 CAPSCREW,SOCHD 33 4-21 101309 WASHER, FENDER 21 7-67
100849 STUD, FULL THREAD 29 7-23 101309 WASHER, FENDER 21 7-69
100850 STUD, FULL THREAD 24 7-33 101309 WASHER, FENDER 42 6-7
100866 WASHER, FLAT 73 6-11 101309 WASHER, FENDER 69 6-13
100870 CAPSCREW, SOCHD 4 3-45 101318 WASHER, FLAT, HARDENED 10 7-99
100872 SCREW, PANHEAD SELFTAP 32 7-21 101318 WASHER, FLAT, HARDENED 23 7-91
100874 BOLT, HEXHD 12 7-91 101324 BOLT, HEXHD 13 3-3
100878 WASHER, FENDER 44 7-79 101324 BOLT, HEXHD 16 2-3
100880 NUT, NYLOC 28 7-43 101325 BOLT, HEXHEAD 6 7-83
100881 BOLT, HEXHD 29 7-43 101326 BOLT, HEXHEAD 7 7-83
100889 SCREW, HEXHD 43 7-79 101343 WASHER, MILDSTEEL 16 4-47
100891 SCREW, CHEESEHD 17 6-23 101345 WASHER, HARDENED 8 7-53
4206D 4x4 HAULER

12-8
NUMERICAL INDEX
I I
T T
E E
M M
101345 WASHER, HARDENED 15 4-47 120670 CONNECTOR 13 2-77
101345 WASHER,HARDENED 34 4-21 120671 BULKHEAD 9 3-91
101347 BOLT 13 7-57 120671 BULKHEAD 9 3-93
101353 CAPSCREW, SOCHD 7 7-51 120676 ADAPTOR, COMPRESSOR, HVAC 8 7-51
101355 BOLT 6 7-97 120678 CONNECTOR 42 4-9
101356 BOLT, HEX HEAD 19 7-39 120679 ADAPTOR, BULKHEAD 31 7-47
101356 BOLT, HEXHD 29 7-19 120680 CONNECTOR 13 5-15
101360 NUT, STOVER 15 3-69 120682 PLUG 16 7-71
101364 NUT, HEXAGON 8 7-39 120726 CAP 40 7-79
101991 CAPSCREW, SOCHD 14 3-97 120745 SOCKETLESS,TAIL 10 3-91
101991 CAPSCREW, SOCHD 16 3-95 120745 SOCKETLESS,TAIL 10 3-93
101993 SCREW,HEXHEAD 9 5-15 120747 UNION 9 7-105
101993 SCREW, HEXHEAD 35 4-11 120747 UNION 12 5-13
101993 SCREW, HEXHEAD 68 6-21 120747 UNION 26 7-103
101994 CAPSCREW, SOCHD 18 7-59 120758 UNION 39 5-3
101997 CAPSCREW, SOCHD 36 3-89 120763 ELBOW 19 3-47
120031 CONNECTOR 15 2-77 120807 ELBOW 7 7-107
120040 PLUG,HEX HEAD 36 4-19 120807 ELBOW 25 7-103
120044 PLUG,HEX HEAD 37 4-21 120851 NIPPLE 15 7-71
120044 PLUG, HEX HEAD 37 4-3 120851 NIPPLE 39 7-77
120053 ADAPTOR, MALE NPTF, PUSHLOCK 3 7-111 120873 FITTING, PUSHLOCK 15 3-3
120053 ADAPTOR, MALE, PUSHLOCK 14 3-3 120926 FTG, HOSE ADPT 5 7-111
120106 CONNECTOR 10 5-15 120926 FITTING, HOSE ADAPTOR 25 5-19
120106 CONNECTOR 14 5-13 120949 CONNECTOR 43 4-19
120148 CONNECTOR 5 3-75 120951 ADAPTOR, ELBOW 11 5-13
120148 CONNECTOR 5 7-109 120952 ELBOW 10 5-13
120148 CONNECTOR 8 7-105 120965 ADAPTOR,STRAIGHT 15 5-15
120157 CONNECTOR 42 5-5 121059 CONNECT, SPEC 15 2-3
120161 ADAPTOR,BARBED HOSE 5 3-91 121131 CONNECTOR 29 4-5
120161 ADAPTOR,BARBED HOSE 5 3-93 121131 CONNECTOR 29 4-7
120161 ADAPTOR, BARBED HOSE 18 7-71 121188 ELBOW 14 7-71
120162 ADAPTOR 41 2-73 121219 BANJO, SPECIAL 14 2-3
120166 VALVE, DRAIN 2 5-11 121231 CONNECTOR 8 5-7
120196 PLUG 24 7-57 121231 CONNECTOR, MALE 38 5-5
120230 QUICK COUPLER 6 4-53 121263 PLUG, DRAIN 2 2-75
120238 FLANGE 39 4-3 121289 CAP, DUST 11 3-71
120253 PLUG,HEX HEAD 40 4-19 121289 CAP, DUST 16 3-71
120256 CAP,DUST,MALE 7 4-53 121290 VALVE, AIR-RELIEF 10 3-71
120259 CAP 11 5-15 121290 VALVE, AIR-RELIEF 15 3-71
120285 UNION 13 5-13 121296 CONNECTOR, RADIO 23 6-49
120286 UNION 41 5-3 121306 PLUG, HEX HEAD 45 4-11
120335 KIT, SEAL, RELIEF VALVE 4 4-37 121306 PLUG,HEX HEAD 45 4-19
120352 ADAPTOR 5 5-19 121350 ELBOW 10 7-105
120391 PLUG, HEX HEAD 17 7-71 121350 ELBOW 16 5-15
120391 PLUG, HEX HEAD 41 7-77 121350 ELBOW 24 7-103
120396 PLUG, FILLER 44 3-51 121364 ADAPTOR 3 5-11
120396 PLUG, FILLER 44 3-53 121364 ADAPTOR 7 5-7
120399 PLUG, BLANKING 9 5-7 121364 ADAPTOR 37 5-5
120399 PLUG, BLANKING 40 5-5 121365 ADAPTOR 4 5-11
120490 FITTING, TUBE 3 5-19 121390 FLANGE 46 4-21
120587 PLUG 45 4-43 121451 ADAPTOR 12 2-77
120588 PLUG 12 5-15 121463 NITROGEN CHARGE KIT ADAPTER 1 10-25
120588 PLUG, HEX 12 5-17 122008 ELBOW 18 3-47
120588 PLUG 20 3-47 122008 ELBOW 47 4-11
120607 FLANGE 41 4-21 122008 ELBOW 47 4-15
120631 FITTING, TUBE 7 5-19 122008 ELBOW 47 4-21
120667 ELBOW 14 2-77 122012 CONNECT 8 4-53
4206D 4x4 HAULER

12-9
NUMERICAL INDEX
I I
T T
E E
M M
122014 ELBOW 9 4-17 122153 ELBOW 18 4-43
122015 CONNECT 11 4-41 122153 ELBOW 70 4-3
122015 CONNECTOR 48 4-3 122161 ELBOW 2 4-51
122015 SCREW, HEXHD 48 4-31 122163 CONNECTOR 72 4-15
122017 CONNECT 9 4-53 122165 TEE,RUN 73 4-19
122018 CONNECT 10 4-53 122175 ELBOW 13 3-97
122018 CONNECTOR 50 4-11 122176 TEE,BRANCH 74 4-21
122018 CONNECTOR 50 4-21 122179 ORS/BRAZE ADAPTOR 75 4-11
122018 CONNECTOR 50 4-3 122183 TEE, B/H, BRANCH 12 3-97
122019 CONNECTOR 51 4-19 122183 TEE, B/H, BRANCH 14 3-95
122019 CONNECTOR 51 4-3 122193 ELBOW 13 3-93
122020 ELBOW 301 4-19 122193 ELBOW 14 4-53
122021 CONNECT 11 4-53 122195 CONNECTOR 14 3-93
122021 CONNECT 12 4-43 122212 CONNECTOR, LONG 10 4-17
122021 CONNECTOR 52 4-11 130001 HOSE, PUSHLOCK 11 2-73
122021 CONNECTOR 52 4-3 130001 HOSE,PUSHLOCK 15 3-93
122025 CONNECTOR 53 4-19 130001 HOSE,PUSHLOCK 16 3-91
122028 ELBOW 13 4-43 130002 HOSE, PUSHLOCK 13 2-73
122028 ELBOW 55 4-3 130020 HOSE, PUSHLOCK 6 7-111
122031 TEE,UNION 56 4-19 130020 HOSE, PUSHLOCK 17 3-3
122032 ELBOW 14 4-41 140108 TEE,RUN 77 4-31
122032 ELBOW 14 4-47 140115 O-RING 14 4-35
122032 ELBOW 57 4-11 140131 O RING 78 4-21
122032 ELBOW 57 4-19 140150 O RING 22 4-17
122033 CONNECTOR 58 4-11 140150 O RING 79 4-15
122033 CONNECTOR 58 4-21 140150 O RING 79 4-19
122039 CONNECTOR 17 3-47 140159 O RING 80 4-21
122047 ELBOW 59 4-15 140160 U-SEAL 13 4-35
122047 ELBOW 59 4-3 140189 O-RING 8 5-19
122049 CONNECTOR 13 4-47 140193 O RING 6 5-7
122049 CONNECTOR 60 4-15 140193 O RING 36 5-5
122049 CONNECTOR 60 4-3 140201 O-RING 15 4-35
122056 CONNECT 12 4-53 140240 O RING 35 3-89
122065 TEE 15 3-95 140262 O RING, PLANET PIN 34 3-89
122066 CONNECTOR 51 3-3 140277 V RING 81 4-31
122068 CONNECTOR 61 4-19 140300 SEAL,OIL 6 7-89
122069 ELBOW 62 4-19 140301 SEAL,OIL 7 7-89
122073 CONNECT 13 4-53 140314 KIT, SEAL, SUSP STRUT 18 7-85
122074 TEE, RUN 63 4-11 140353 O-RING 17 4-35
122075 CONNECT 15 4-41 140370 O-RING 5 5-11
122075 CONNECTOR 64 4-19 140370 O RING 5 5-7
122075 CONNECTOR 64 4-31 140370 O RING 35 5-5
122075 CONNECTOR 66 4-11 140416 RING, BACK UP 16 4-35
122083 CONNECTOR 65 4-11 140461 O RING 8 7-87
122084 CONNECTOR 12 3-93 140464 O RING 38 7-77
122084 CONNECTOR 66 4-9 140464 O RING 38 7-79
122098 ELBOW 67 4-3 140469 SEAL, CASSETTE 33 3-89
122102 ELBOW 16 4-43 140474 SEAL,ROD 19 4-35
122103 TEE,BRANCH 68 4-19 140537 GASKET, SURGE TANK 42 2-73
122106 TEE,RUN 17 4-43 140542 SEAL, CAP, DIESEL FILLER 12 7-71
122111 ELBOW 16 3-3 140581 SEAL 7 3-75
122112 CONNECTOR 16 3-47 140613 SEAL, WIPER 12 4-35
122112 CONNECTOR 69 4-19 140618 SEAL, PISTON 11 4-35
122127 CAP 1 4-51 140619 W/BAND,PISTON 10 4-35
122136 VALVE, DRAIN 13 2-3 140646 KIT,SEAL 8 4-35
122140 ELBOW 15 3-47 140660 KIT, SERVICE 1 4-49
4206D 4x4 HAULER

12-10
NUMERICAL INDEX
I I
T T
E E
M M
140678 KIT, SEAL 8 4-35 161447 WASHER, SPRING 37 7-79
140702 W/BAND,ROD 18 4-35 161568 SPACER,T/DRV DIFF INPUT,B40B 15 3-83
140717 KIT, SEAL, BRAKE CONTROL VALVE 3 4-45 161568 SPACER,T/DRV DIFF INPUT,B40B 19 3-85
140732 O RING 82 4-21 161569 RING,BRG RETAINER-T/DRIVE 9 3-75
140742 O-RING 26 7-19 161584 COVER, BEARING - T/DRIVE 10 3-75
140744 KIT, SEAL 4 7-81 161668 PIPE, ARTIC ASSY 10 7-89
140756 KIT, SEAL 4 4-29 161687 MTG PLT, FIXED ARTIC 11 7-89
140776 SEAL, OSCILLATION 7 7-87 161874 SPACER, STRTCH BOLT, F/WHEEL 18 3-5
140805 O-RING 6 4-37 161877 BUSH 19 3-5
140806 PLUG 5 4-37 161939 PISTON, SUSP STRUT 16 7-85
145010 O-RING 83 4-3 162011 NUT, LOCK, OSCILLATION JOINT 22 7-87
150015 BEARING 3 3-73 162012 BUSH, OSCILLATION 10 7-87
150066 WASHER, AXLE BEARING 32 3-89 162014 WASHER, VESCONITE 11 4-47
150081 BEARING 8 3-75 162017 BLOCK,7-GREASE NIPPLE BANK 6 7-109
150096 BEARING, SPHERICAL 4 4-35 162017 BLOCK, 7-GREASE NIPPLE BANK 22 7-103
150110 CONE,BEARING 31 3-89 162036 NUT,NECKBUSH 20 4-35
150111 CUP, BEARING 30 3-89 162058 COVER, SCREW 16 3-89
150112 CONE, BEARING 29 3-89 162095 NECKBUSH 5 4-35
150113 CUP, BEARING 28 3-89 162118 CLAMPING BLOCK, A-FRAME MTG 14 7-83
150114 ASSY, BEARING 8 7-89 162121 MTG, T/MISSION, HD4560, SHIM 20 3-3
150198 BEARING, ASS, PLANET 27 3-89 162174 PLT, SPACER, RUBBER MNT 18 3-45
160009 WASHER 14 3-69 162212 COUPLING 13 3-69
160190 PLATE, RETAINER, RING GEAR 26 3-89 162262 BUSH 22 2-83
160199 SPACER STAY ALTERNATOR 19 4-41 162274 PIN, BRAKE PEDAL 6 4-45
160360 PLATE, LOCK 25 3-89 162278 SPACER, TUBE 28 7-19
160384 PIN, TIP CYL TOP, ADT 9 7-99 162295 PIN, FIXED ARTIC SECTION 14 7-89
160432 SLEEVE, PEDAL, VESCONITE 12 4-47 162348 COVER-BRG HSG A-FRAME 13 7-83
160510 CLAMP, ALUM STEEL TUBING 34 5-3 162348 COVER-BRG HSG A-FRAME,B40B 18 3-83
160617 O RING 84 4-31 162349 PLT, COVER-TOP ARTIC 12 7-89
160618 END PLATE, EXPANDING STEER CYL 85 4-31 162352 PLT, COVER-BOTTOM ARTIC 13 7-89
160688 PIN, PLANET GEAR 24 3-89 162456 WASHER, SPRING RET, BIN HEAT 10 4-47
160717 HUB, MACHINED 23 3-89 162802 PISTON 6 4-35
160720 HOLDER, CALIPER-AXLE 13 3-95 162832 SPACER, A-FRAME MTG 11 7-83
160723 BLOCK,GREASE NIPPLE BANK 11 7-105 166089 BOSS, TAPPED 6 7-95
160727 SLEEVE, FIXED ARTIC 9 7-89 166566 PIN, MTG, MIRROR 15 7-15
160748 PLANET, THRUST 22 3-89 170031 LOCK TAG REAR AXLE 8 7-99
160857 DISC, VENTILATED 11 3-97 170111 CLAMP, HOLDOWN 7 6-37
160857 DISC, VENTILATED 12 3-95 170111 CLAMP, HOLDOWN 41 6-7
160865 COUPLING, FAN TO HYD MOTOR 16 3-45 170467 RETAINER PLATE 7 7-99
160874 STOP,VALVE 144 3-27 170822 SHIM, TOP ARTIC PIN 15 7-89
160875 DISC, PARK BRAKE 6 3-77 171508 CLAMP, WHEEL SPANNER 13 7-17
160877 PIN, SAFETY BAR, PLATED 9 7-87 172043 WASHER, RUBBER 25 7-5
160920 WASHER, SPECIAL 17 3-45 172232 SPACER, SHIM GEARBOX 21 3-3
160979 ADAPTOR, MALE 33 5-5 172234 SPACER, SHIM GEARBOX 8 3-49
160999 STUD, AXLE, FRONT 9 7-91 172234 SPACER, SHIM GEARBOX 22 3-3
161028 WASHER,ORBITAL MTG,CAB,B30D 20 4-41 172819 PLT, BELLY 1 7-57
161057 BLOCK, 5-GREASE NIPPLE BANK 23 7-103 172823 PLT, BELLY, REAR, LH 6 7-57
161081 SLEEVE, STEERING COLUMN 66 6-15 172831 MUDGUARD, FRONT, LEFT 19 7-73
161082 BOSS 7 7-41 172853 PLATE, CONNECTING GUARD 4 3-87
161086 SPACER, BLOCK, DOOR STRAP 14 7-31 172855 BRACKET, GUARD, AXLE, T/B 5 3-87
161109 CONE,EXPANDING PIN 86 4-31 172862 LID, TANK, HYD, FILTER 36 7-79
161160 WASHER 87 4-31 172863 PLT, BASE, BAT BOX 6 6-37
161181 PIN,EXPANDING 88 4-31 172863 PLT, BASE, BAT BOX 35 6-7
161235 NECKBUSH, SUSP STRUT 17 7-85 172867 GRILL, BONNET 11 7-55
161280 CARRIER, SEAL,20T AXLE LABRINTH 21 3-89 172873 LID, COOLER, BOX, T/M 12 3-43
161281 LABRINTH, 20T SEAL CARRIER 20 3-89 172877 PLT,SEALING,RHS,LOW,RAD 5 6-39
161377 PIN, FRONT SUSP 12 7-83 172877 PLT, SEALING, RHS, LOW, RAD 12 7-55
161377 PIN,FRONT SUSP,B40B 20 3-83 172956 TAG, LOCK, PIN RETAINER 11 7-87
161417 LOCKNUT, HUB 19 3-89 173449 HANDRAIL, CAB, ROOF 8 7-19
161418 PLANET CARRIER 18 3-89 PLATE, RETAINER, RUBBER, OSCIL-
173464 13 7-87
161419 STUB AXLE 17 3-89 LATION
4206D 4x4 HAULER

12-11
NUMERICAL INDEX
I I
T T
E E
M M
173488 ASSY, TAG, LOCK, 9P DEUTSCH 65 6-15 176062 MTG, STEP, BOTTOM 19 7-69
173493 PLATE, LOCATING, 9P DEUTSCH 64 6-15 176064 PLATE, SERRATED, WIDE STEP 16 7-75
173592 BKT, BREATHER PIPE SUPP 14 2-73 176064 PLATE, SERRATED, WIDE STEP 18 7-69
173595 GUARD, BREATHER, BEHR RAD 55 2-71 176066 PLATE, SERRATED, NARROW STEP 15 7-75
173637 RING,SPACER,TIP CYL,ADT 89 4-31 176066 PLATE, SERRATED, NARROW STEP 17 7-59
173638 PLATE ADAPTER GUIDE, BONNET 26 7-5 176066 PLATE, SERRATED, NARROW STEP 17 7-69
173645 BKT, RUBBER STOP, BONNET 7 7-7 176067 PLATE, FLEXIBLE STEP, BOTTOM 14 7-75
173733 PLT, SPACER, CAC 56 2-71 176067 PLATE, FLEXIBLE STEP, BOTTOM 16 7-69
173782 MANIFOLD,3 PORT,HYD TEST POINT 90 4-15 176068 MTG, STEP, MID 13 7-75
173801 TONGUE, BONNET CATCH, ADT 27 7-5 176068 MTG, STEP, MIDDLE 15 7-69
173802 CUP, BONNET CATCH 28 7-5 176069 STEP, PERFORATED, NARROW 12 7-75
173838 MTG, K-CLAMP, FRONT AXLE 11 3-95 176069 STEP, PERFORATED, NARROW 14 7-69
173839 MTG, B/H, AXLE PIPES, FRONT 10 3-95 176069 STEP, PERFORATED, NARROW 16 7-59
173841 PIPE, CONTROL, CALIPER, RF 9 3-95 176072 PLATE, STEPPED, PARK BRAKE 4 3-77
173842 PIPE, CONTROL, CALIPER, LF 8 3-95 176073 PLATE, STOP, PARK BRAKE 3 3-77
173849 PIPE, CONTROL, CALIPER, RR 10 3-97 176074 BRKT, EXH PIPE/HEAT SHIELD 26 2-81
173853 PIPE, CONTROL, CALIPER, LR 9 3-97 176074 BRKT, EXH PIPE/HEAT SHIELD 26 2-83
173862 PLT, SEALING, SIDE, RADIATOR 13 7-55 176077 PLT, RETAIN, M/GUARD CURTAIN 11 7-73
173863 PLT, SEALING, BOTT, RADIATOR 14 7-55 176077 PLT, RETAIN, M/GUARD CURTAIN 13 7-67
173864 FRAME, GRILL 15 7-55 176079 SUPPORT,MAIN PUMP 95 4-21
173865 PLT, SEALING, TOP, RADIATOR 16 7-55 176082 GUARD, PROPSHAFT, TOP 12 3-69
173902 SAFETY BAR 14 7-87 176083 GUARD, PROPSHAFT, BOTTOM 11 3-69
173965 BKT, DIESEL HOSE GUIDE 11 2-77 176084 CLAMP, WASHER BOTTLE, CAB 38 6-5
173967 PLATE COVER, FUEL SENDER 11 7-71 176086 SPIDER, COVER, VOAC BLOCK 10 7-53
173984 BRKT, HOSE, ENGINE HEATHER 15 2-73 176088 BKT, RECEIVER DRIER, HVAC 30 7-47
173985 GUARD,CTD,B40D 23 3-85 176092 TRAY, ELEC, ADM FR 63 6-13
173985 GUARD,CTD,B40D 25 3-83 176093 TRAY, ELEC. TRANS CONTROL 62 6-21
174057 SHIM, 1.6MM, ADT PARK BRAKE 5 3-77 176094 TRAY, ELEC, CCU, CAB 61 6-13
174093 HOUSING, BONNET CATCH 29 7-5 176103 PLATE, ARTIC LOCK RETAINER 10 7-73
174317 SLIDE, LOCK BELLY PLT 5 7-57 176104 BKT, CONNECTING, HANDRAIL 9 7-75
174486 ASSY, BREATHER, SOCKET 23 3-3 176104 BKT, CONNECTING, HANDRAIL 12 7-69
174503 MTG BKT, SLIDE BELLY PLT 4 7-57 176106 HANDRAIL, MUDGUARD, OUTER 8 7-73
174550 MTG.ORBITAL,CAB,B30D 21 4-41 176106 HANDRAIL, MUDGUARD, OUTER 11 7-67
174575 BKT, RAD/CAC, RHS BOT 57 2-71 176111 BRACKET, FLASHING BEACON 60 6-17
174576 BKT, RAD/CAC, LHS TOP 58 2-71 176112 BRACKET, ANTENNA, 2WAY RADIO 1 6-41
174605 RING, P2 INDEXING 5 3-19 176117 PIPE,STEEL,MAIN TANK RET 96 4-19
174605 RING, P3, INDEXING 10 3-37 176118 PIPE,STEEL,CASE DRAIN 97 4-19
174737 PLT, PIVOT RETAINER, HEADLIGHT 39 6-5 176119 PIPE,STEEL,F/PIECE,F/ACC,B40D 98 4-9
174739 STAY, CAB 9 4-47 176120 PIPE,STEEL,R/PIECE,F/ACC,B40D 99 4-9
174774 MTG, VOAC BLOCK 9 7-53 176121 DOOR, REAR 35 7-77
174783 HANDLE, BAR 30 7-5 176122 LEVER, R/LID 34 7-79
174987 PLT,MTG,ACCUMULATORS 17 3-91 176123 LID, FRONT-BATT/HYD TANK 33 7-77
175016 MTG, PIPES, TRANS COOL, REAR 14 3-47 176124 LID, REAR-BATT/HYD TANK 32 7-77
175061 PIPE ASSY,LEFT,STEERING,B40D 22 4-41 176125 DOOR, FRONT-TANK 31 7-77
175062 PIPE ASSY,TANK,STEERING,B40D 23 4-41 176126 MAIN PLATE, DOOR, REAR 30 7-77
175063 PIPE ASSY,RIGHT,STEERING,B40D 24 4-41 176132 COVER, KIT BOX ASSY, COOLING 13 3-43
175065 MTG, LATCH, BONNET 8 7-7 176133 MTG, CLAMP, RUBBER 13 3-47
175066 MTG, STRUT, BONNET 9 7-7 176135 BKT, RAD/CAC, LHS BOT 59 2-71
175100 MTG,STEERING PIPES,B40D 25 4-41 176136 BKT, REAR, SHIELD, TURBO 23 2-83
175101 PIPE ASSY,PRESS,STEERING,B40D 26 4-41 176140 BRACKET, REAR, LIGHT COVER 15 7-59
176043 SPACER, ENG MTG, 135X8MM 12 2-3 176141 BRACKET, SIDE, LIGHT COVER 14 7-59
176044 SPACER, ENG MTG, 135X3MM 11 2-3 176147 PIPE, 1, GREASE, F/CHASSIS 21 7-103
176046 PLATE, SPACER, BONNET 32 7-3 176148 PIPE, 2, GREASE, F/CHASSIS 20 7-103
176047 MTG,PIPES,TANK RETURN,MID 91 4-19 176149 PIPE, 3, REASE, F/CHASSIS 19 7-103
176048 MTG,PIPES,TANK RETURN 92 4-19 176150 PIPE, 4, GREASE, F/CHASSIS 18 7-103
176049 MTG,SUCTION PIPE 93 4-21 176151 PIPE, 5, GREASE, F/CHASSIS 17 7-103
176050 MTG,PIPES,TANK RETURN,FNT 94 4-19 176152 PIPE, 6, GREASE, F/CHASSIS 16 7-103
176054 PLT, MTG, CLAMP, FIREWALL 18 7-61 176153 PIPE, 7, GREASE, F/CHASSIS 15 7-103
176061 STEP, PERFORATED, WIDE 18 7-75 176154 PIPE, 8, GREASE, F/CHASSIS 14 7-103
176061 STEP, PERFORATED, WIDE 20 7-69 176155 PIPE, 9, GREASE, F/CHASSIS 13 7-103
176062 MTG, STEP, BOTTOM 17 7-75 176156 PIPE, 10, GREASE, F/CHASSIS 12 7-103
4206D 4x4 HAULER

12-12
NUMERICAL INDEX
I I
T T
E E
M M
176159 PIPE, 13, GREASE, F/CHASSIS 11 7-103 176635 PIPE,CTD,REAR,4206D 5 5-13
176160 PIPE, 14, GREASE, F/CHASSIS 10 7-103 176636 PIPE,P1,LS90LS,REAR,4206D 16 4-53
176161 PIPE, 15, GREASE,F/CHASSIS 9 7-103 176637 PIPE,T1,LS90LS,REAR,4206D 17 4-53
176162 PIPE, 16, GREASE, F/CHASSIS 8 7-103 176638 PIPE,PL,LS90LS,REAR,4206D 18 4-53
176175 COVER, AUTO GREASER 6 7-107 176639 PIPE,TP,LS90LS,REAR,4206D 19 4-53
176176 MTG, BKT, AUTO GREASER 5 7-107 176642 WASHER, CAB MTG 12 7-59
176177 PLATE, BULKHEAD, FIREWALL 29 7-47 176655 PLATE, ADAPTOR, REAR 10 7-41
COVER,M/GUARD,MAN 176656 PLATE, ADAPTOR, FRONT 9 7-41
176185 7 7-109
GREASE,B40D SPACER, RUBBER, BUFFER,
176658 11 7-59
176191 PIPE,STEEL,F/PIECE,R/ACC,B40D 100 4-9 MOULDED
176192 PIPE,STEEL,R/PIECE,R/ACC,B40D 101 4-9 176663 H/SHIELD, CAB F/WALL HOSES 7 7-65
176202 MTG, STEP, ARTIC 13 7-59 176664 MTG,COVER PLT,PIPES,REAR,4206D 4 5-13
176215 MTG, PURGE VALVE 32 5-3 176676 BKT, STACK, SILENCER 25 2-81
176224 HINGE, HEADLIGHT 37 6-5 176677 BALLAST WEIGHT, SMALL 8 7-91
176247 PLT, SEALING, LHS, LOW, RAD 17 7-55 176678 BALLAST WEIGHT, BIG 7 7-91
176274 MTG, B/H, AXLE PIPES, MID 8 3-97 176679 HITCH, RETAINING PLT 6 7-99
176277 PLATE, HINGE SUPPORT, BONNET 33 7-3 176680 HITCH, PLATE 3MM SPACER 15 7-99
176298 PLT, STRIKE PIN, ROOF LATCH 11 7-23 176681 COVER, PLATE, REAR 6 7-91
176304 MTG, ROOF LATCH STRIKE PIN 26 7-23 176687 PLT, COVER, MUDGUARD 7 7-93
176306 WASHER, CAB 30 7-23 176688 PIPE, MID, MTG, MUDGUARD 6 7-93
176306 WASHER, CAB 33 7-33 176689 PIPE, FRONT, MTG, MUDGUARD 5 7-93
176308 MOUNTING, SEAT 2 7-41 176690 PIPE, REAR MTG, MUDGUARD 4 7-93
176311 SHIM, INTERIOR HINGE 14 7-23 176692 HITCH, MTG, REYNOLDS 3 7-99
176312 SHIM, GRAB HANDLE BRACKET 20 7-19 176693 HITCH, MTG, MISKIN 4 7-99
176327 SPACER, STEERING COLUMN 20 7-39 176694 RETAINING BLOCK, MUDGUARD 5 7-91
BRACKET, FIRE EXTINGUISHER, 176695 PLATE,ACC,PEDAL,HAULER 19 6-27
176340 16 7-17
CAB BKT,WASHER BOT-
176696 18 6-27
BKT, REAR, BREATHER PIPE, SUP- TLE,REAR,HAULER
176341 16 2-73
PLY 176697 MTG,BKT,WASHER BOTTLE,HAULER 17 6-27
176342 COVER, SIDE, T/COOLER BOX 14 3-43 176699 HITCH, PLATE 4MM SPACER 14 7-99
176343 ACCESS REAR 15 3-43 176706 HANDRAIL, CAB, RHS, REAR 16 7-19
176344 COVER, FRONT, T/COOLER BOX 16 3-43 176707 HANDRAIL, CAB, LHS, REAR 15 7-19
PLATE, COVER, T/M BOX & WDB 176708 PLT, COVER, REAR GUARD 13 7-19
176348 17 3-43
TANK 176713 PIPE,1,GREASE,R/CHASSIS,4206D 12 7-105
176353 MTG, HOSE, TEFLON 31 5-5 176714 PIPE,2,GREASE,R/CHASSIS,4206D 13 7-105
176363 PLT, SEALING, RH SIDE, RAD 18 7-55 176715 BKT,EXT BRAKE PEDAL,HAULER D# 27 4-43
176370 PLATE, SEAL, COOLBOX / SHIELD 18 3-43 176716 PLT,SANDWICH,WIPER,REAR,4206D 16 6-27
176372 MTG, PIPES, TRANS, COOL, FRNT 12 3-47 176740 MTG, BLOCK, MUDGUARD, CHASSIS 3 7-93
176373 MTG, HOSES, WDB, OFF CHASSIS 13 4-17 176748 BKT, CALIPER GUARD, 1 8 3-87
WASHER, SPRING RET, MIRROR PLATE,MOUNT,BRAKE
176379 14 7-15 176750 28 4-43
BKT ATTACH,4206D
176381 RETAINER, SEAL, RHS, CAB 36 7-37 176751 MOUNT, ARMREST, CONTOLS 31 7-43
176382 RETAINER, SEAL, RHS, CAB 37 7-37 BRACKET, PAD, ARMREST, CON-
176757 32 7-43
176383 RETAINER, SEAL, RHS, M/GUARD 38 7-37 TROLS
176423 SPACER 21 7-31 176760 MTG,PARK BRAKE,4206D 18 5-15
176429 PLATE, SEAL, CAB, REAR, RH 11 7-53 176760 MTG,PARK BRAKE,4206D 18 5-17
176431 SHIM, EXTERIOR HINGE 19 7-31 PLT,MNT,PARKER XP MOD-
176768 15 6-27
176432 PLT, CAPTIVE, INTER HINGE 27 7-21 ULE,4206D
176434 WASHER, IGNITION 59 6-15 176770 PLATE, SPREADER, ARMREST 33 7-43
176435 WASHER, CIG LIGHTER 58 6-17 176771 WASHER,FLAT 14 6-27
176532 PLATE, PROTECTION, ALARM 16 6-23 176772 BRACKET, A/C COMP HARNESS 35 6-5
176544 PLT, TWO HOLE WASHER 24 3-3 176945 HITCH, MTG, MISKIN 5 7-99
176598 PIPE, SHORT, CRL, CAL, RF/LF 7 3-95 176948 BKT, CALIPER GUARD, 3 9 3-87
176599 PIPE, LONG, CRL, CAL, RF/LF 6 3-95 176950 SHIM, 3MM, ADT PARK BRAKE 2 3-77
176621 GUARD,AXLE, REAR, R/H 6 3-87 176958 BKT, CALIPER GUARD, 2 13 3-87
176622 GUARD, AXLE, REAR, L/H 7 3-87 176959 BKT, CALIPER GUARD, 1 14 3-87
176630 MTG,BULK HEAD,REAR,4206D 8 5-13 176960 BKT, CALIPER GUARD, 2 10 3-87
176631 MTG,PIPES,REAR,4206D 7 5-13 176963 MTG,VALVE CONTROL,L90LS,4206D 20 4-53
176632 MTG,BULK HEAD,REAR,4206D 15 4-53 176967 BALLAST, LARGE, SIDE 5 7-95
176633 PIPE,PARK BRAKE,REAR,4206D 6 5-13 176968 SMALL BALLAST, WEIGHT 4 7-95
176634 PIPE,BRAKE,REAR 18 3-93 176969 BALLAST, LARGE, FRONT 3 7-95
4206D 4x4 HAULER

12-13
NUMERICAL INDEX
I I
T T
E E
M M
176971 MTG, BALLAST FRONT 2 7-95 182024 MTG, CAB, FRONT, RHS 9 7-59
176980 MTG, TOW CABLE, AXLE 5 7-97 182025 MTG,CAB,REAR RHS 8 7-59
GUARD, SUSP STRUT CHARGE 182030 BOX, COOLER, T/M, W/BRAKES 19 3-43
177509 15 7-85
VALVE 182034 MTG PIVOT, BONNET, LATCH 10 7-7
178010 COVER, HYD, LEVEL INDICATE 29 7-79 182035 MTG, CAB, LHS 7 7-59
178015 SHIM, BKT,RHS, T/SHIELD, 4MM 10 2-3 182199 LID, HYD BREATHER REDESIGN 28 7-79
178067 MTG PLT, MUDGUARD, LH 2 7-93 182280 PIN, LOCATE, MIRROR 8 7-15
178068 MTG PLT, MUDGUARD, RH 2 7-93 182283 MTG, CAB, MIRROR, BKT, LHS 7 7-15
178082 WASHER, FRONT BALLAST KIT 1 7-95 182284 MTG, CAB, MIRROR, BKT, RHS 6 7-15
178084 GUARD, LOWER, BRAKE CALIPER 11 3-87 182285 HANDRAIL, CAB, ROOF 5 7-15
178085 GUARD, RH, BRAKE FNT CALIPER 12 3-87 182298 MTG, MIRROR, RHS 23 7-15
178160 PLATE, GREASE NIPPLE BANK 4 7-107 182299 MTG, MIRROR, LHS 24 7-15
178192 RING,P1 INDEX 5 3-17 182309 LATCH, T/CABLE, B/PLATE 3 7-97
178352 ASSY, PIPE, HYD, RET, INLET 14 4-17 182352 TANK, HEADER 32 2-73
178353 ASSY, PIPE, HYD RET, INTER 15 4-17 182361 LINKAGE, BONNET LATCH 36 7-5
178365 PLT, SPACER, T/MISSION MTG 25 3-3 182390 MTG, FAN, MOTOR, C/BOX 22 3-45
178407 SHIM, 3MM, MIRROR BKT, TOP 13 7-15 182467 LID, DIESEL TANK ACCESS 10 7-71
178478 GUARD, PIPES, COOLER-BOX 11 3-43 182539 BOX, BATT, HYD, TANK 27 7-77
178479 COVER PLATE,PIPES,REAR,4206D 3 5-13 182574 ROD, SUSP STRUT 14 7-85
178542 SHIM, DROP BOX 7 3-49 182604 TANK, FUEL 9 7-71
178543 SPACER, ENG MTG,135X1.6MM 9 2-3 182651 PLATE, HINGE, BONNET 9 7-57
178567 SHIM, 1.6MM, MIRROR BKT, TOP 12 7-15 182685 BARREL, SUSP STRUT 13 7-85
178568 SHIM, 1.6MM, MIRROR BKT, BOT 11 7-15 182801 CHASSIS, FRONT, MK II 6 7-59
178569 SHIM, 3MM, MIRROR BKT, BOT 10 7-15 182906 PIN ASSY, FLOAT, ARTIC 16 7-89
178571 PIPE, PNEUMATIC COOLING 30 5-3 183231 BANJO HSG, F E23, B40D 2 3-83
178572 PIPE1, PNEUMATIC COOLING 29 5-3 183339 PLATE, BELLY, VERTICAL, REAR 3 7-57
178573 PIPE2, PNEUMATIC COOLING 28 5-3 183380 PEG, BONNET CATCH 37 7-5
178574 PIPE3, PNEUMATIC COOLING 27 5-3 183404 MTG, GUARD, FAN, LHS 60 2-71
178575 MTG, PIPE, PNEU, COOLING 26 5-3 183405 MTG, GUARD, FAN, RHS 61 2-71
178576 TOP, MTG, PIPE1, PNEU, COOLING 25 5-3 183497 BANJO,HSG,4206D 2 3-85
178579 MTG2, PIPE2, PNEU, COOLING 24 5-3 183538 JOINT, OSCILLATION 15 7-87
178580 MTG3, PIPE2, 3 & 4, PNEU, COOLING 23 5-3 183540 CHASSIS, REAR 4 7-91
178582 MTG, LHS, ENG-T/MISSION 26 3-3 183651 STAND, EXHAUST SILENCER 1 7-101
178583 MTG, RHS, ENG-T/MISSION 27 3-3 186064 BKT, HARNESS COLD START-HOSE 7 2-3
178585 LOCK PLT,T/CABLE, LATCH 4 7-97 186107 PANEL, CIRCUIT BREAKER 57 6-15
178589 SHIM, REAR MTG, OM501/502LA 28 3-3 186137 CLAMP, STAND 311 4-15
178726 TAG, LOCK, MIRROR 9 7-15 186147 MTG, PLT, FLOOR TRAY ELEC 56 6-13
178754 U-BKT, GUARD, PTO SHAFT, FNT 10 3-69 186163 TRAY, ELEC, BB & MM 55 6-13
178781 MTG1, PIPES, PNEU, COOL 22 5-3 186294 PIPE, ASSY, OUTLET, FAN MOTOR 11 3-47
178784 MTG, P-CLIP, PNEU, COOLING 21 5-3 186335 CARRIER, MAGNET, STRUT 12 7-85
178785 PLT, WASHER, BALLAST, REAR 10 7-91 186394 CLAMP, MTG, ARTIC HOSES 310 4-15
178786 MTG, RHS, WDB COOLER 11 4-17 186505 MUDGUARD, FRONT, RIGHT 9 7-67
178787 BRKT, LHS, WDB COOLER 12 4-17 186513 FRAME, S/TANK, BONNET CATCH 31 7-5
178798 CLAMP, ARTIC HOSES 305 4-15 186514 MTG, BREATHER, FUEL TNK 8 7-71
178822 PLT, MTG, LHS, SPIDER 19 3-45 186515 PLT, WASHER, ENGINE 6 2-3
178823 PLT, MTG, RHS, SPIDER 20 3-45 186564 MTG, RESEVOIR, AIR, 5L 19 5-5
178824 PLT, SHIM, SPIDER 21 3-45 186642 PLT, BELLY, REAR, RH 26 7-57
178963 MTG, BOT, PIPE, PNEU, COOLING 20 5-3 186643 PLT, RHS, M/GRD, CURTAIN, MTG 7 7-71
178967 PLT, BOX, PADHANDLE, TRIMARK 34 7-5 186654 PLT, BELLY, REAR 2 7-57
180995 ROD 2 4-35 186662 GUARD, LOWER, PTO, FNT 9 3-69
181018 LINK, PANHARD, REAR 1 7-83 186672 GUARD, REAR, PTO SHAFT 8 3-69
181545 PLATE, HINGE, BONNET 35 7-3 186733 PLATE, BATTERY DISCONNECT 34 6-7
181633 MTG, ENGINE, FRONT 8 2-3 186845 HOUSING, CB'S & SOLENOIDS 33 6-7
181668 MTG, STEP, TOP 7 7-75 186872 BKT, FNT, SHIELD, TURBO 24 2-83
181668 MTG, STEP, TOP 10 7-69 186874 LOCK PLT, MALE OSCILLATION 18 7-87
181679 MTG, ROOF HATCH, STRUT 31 7-23 186917 TRAY, DRIP, CAB LIFT PUMP 8 4-47
181684 MTG,HVAC,HATCH DOOR,STRUT 10 7-29 186918 BKT, FUEL HOSES, RHS 5 2-3
181817 BARREL, STEERING CYLINDER 7 4-35 186964 BASE SHIELD SUPPORT 6 3-49
181860 ARM, WHEEL SPANNER 10 7-17 186965 SHIELD, SILENCER BASE 5 3-49
181861 WHEEL SPANNER 24 7-17 187011 BUSH, PIN RETAINING 19 7-89
182023 MTG, CAB, LHS 10 7-59 187022 GUARD, G/PLUG, C/START 4 2-3
4206D 4x4 HAULER

12-14
NUMERICAL INDEX
I I
T T
E E
M M
PIPE, SPACER, FUEL SENDER 200653 CABLE TIE 107 4-15
187222 6 7-71
COVER 200742 SOCKET, FEMALE, 7 PIN 52 6-61
187306 PIPE, INLET, T-COOLER 10 3-47 200779 TIE ROD END 26 7-79
187307 PIPE, OUTLET, T-COOLER 9 3-47 200779 TIE ROD END 27 7-23
187308 PIPE, INTERM, OUT, T-COOLER 8 3-47 200779 TIE ROD END 38 7-5
187309 PIPE, INTERM, IN, T-COOLER 7 3-47 200779 TIE ROD END 46 7-33
188125 SCRAPER, PERROT CALIPER 7 3-97 200861 STRAP, EARTH BRAIDED 30 6-3
188126 SCRAPER ASSY, PERROT CALIPER 6 3-97 200865 BATTERY, 12V 4 6-37
190331 DUST COVER INSERT TOOL 1 10-27 200865 BATTERY, 12V 29 6-7
190459 HOLDER, CALIPER-AXLE 5 3-97 200871 CABLE TIE 20 5-15
190522 HINGE MODIFIED 8 7-57 200871 CABLE TIE 27 7-45
190685 ISOLATOR, VIBRATION, RUBBER 15 6-23 200871 CABLE TIE 53 6-15
190699 COVER, DUST, OSCIL.JOINT 16 7-87 201302 CLAMP,SLEEVE 107 2-33
190703 ELBOW,FLANGE 105 4-21 201311 CHANGE OVER RELAY 52 6-17
190742 PLUG, HEXHEAD, MODIFIED 11 7-85 201322 MTG, SPLIT, ENG, TRANS 4 3-49
190832 VALVE,CONVERTER REGULATOR 142 3-27 201374 CIRCUIT BREAKER, 25AMP 51 6-15
190907 ELBOW 5 3-95 201375 SENDER, 0-10BAR, SWITCH O.S BAR 2 5-19
190916 ARM,WIPER,REAR,4206 D# 13 6-27 201419 P-CLIP 4 3-97
190921 T/MISSION, HD4060, TC541 V9, MOD 29 3-3 201419 P CLIP 7 4-47
190924 ARMREST, CONTROLS 34 7-43 201419 P CLIP 7 7-103
190956 YOKE,8.5C,B40D 11 3-75 201419 P CLIP 21 5-15
190956 YOKE,B40D 14 3-83 201419 P CLIP 31 3-3
190956 YOKE,B40D 18 3-85 201419 P CLIP 108 4-11
191017 FLANGE, MODIFIED 30 3-3 201420 P CLIP 6 7-103
191035 SWITCH, ELEC MIRRORS 3 7-13 201420 P CLIPS 14 7-105
191035 SWITCH, ELEC MIRRORS 54 6-19 201420 P CLIPS 19 2-73
200033 CLAMP, HOSE 4 7-111 201420 P CLIPS 28 6-5
200078 SEAL, SHIFT FORK SPRING 74 3-103 201438 P CLIP 109 4-15
200088 CLAMP, HOSE 9 7-85 201439 P CLIP 11 7-51
200093 CLEVIS 4 3-81 201439 P CLIPS 17 5-5
200200 BULB, 24V 12 6-45 201439 P CLIPS 21 2-73
200204 TERMINAL, NUT 5 6-37 201439 P CLIP 110 4-11
200204 TERMINAL, NUT 32 6-7 201468 CIRCUIT BREAKER, 15AMP 50 6-15
200212 CLAMP, OIL FILLING 40-60MM 65 2-11 201469 CIRCUIT BREAKER, 30AMP 49 6-15
200212 CLAMP, HOSE 167 2-35 201503 GASKET, CORK, DIESEL TANK 5 7-71
200215 BULB, WEDGE 12 6-33 201508 MTG BKT, TRI/MARK 47 7-33
200318 MTG, BAND 4 5-7 201509 TRI/MARK, GASKET 39 7-5
200318 MTG, BAND 6 5-11 201509 TRI/MARK, GASKET 48 7-33
200318 MTG, BAND 18 5-5 201510 BOLT, STRIKER 25 7-79
200437 VALVE 5 3-105 201529 CONNECTING, 3WAY, 90 DEG. DIN 15 6-47
200437 VALVE 5 3-107 201529 CONNECTOR, PLUG 19 6-55
200438 SPUD,TUBELESS 6 3-105 201664 RUBBER ELBOW 8 2-85
200438 SPUD,TUBELESS 6 3-107 201666 SPRING, BIN HEAT-BALL JOINT 2 7-15
200448 HORN 1 6-39 201737 TEST POINT 111 4-15
200465 VACUATOR, SLEEVE 10 2-85 201737 TEST POINT 111 4-3
200466 INFORMER 9 2-85 201744 CLIP, SPRING 15 3-89
200536 PLUG, EXPANSION, LOWER 79 3-103 201745 PIN, LOCK NUT 14 3-89
200590 CLAMP,EXHAUST 106 4-21 201748 CIRCLIP EXTERNAL, PLANET PIN 13 3-89
200653 CABLE TIE 2 6-25 201748 CIRCLIP EXT-PLANET PIN 17 7-87
200653 CABLE TIE 3 6-29 201768 PAD, ARTIC BUMP STOP 5 7-59
200653 CABLE TIE 10 2-77 201806 RIG, SEALING 7 3-99
200653 CABLE TIE 14 6-23 201833 CLAMP,H/DUTY,SUCTION 112 4-21
200653 CABLE TIE 21 4-53 201834 CLAMP,H/DUTY,SUCTION 113 4-21
200653 CABLE TIE 31 6-5 201873 ADAPTER 2 10-27
200653 CABLE TIE 31 6-7 201886 DECAL, PDI/QUALITY 2 7-113
200653 CABLE TIE 31 6-9 201990 PLATE, COVER, RADIO 1 7-17
4206D 4x4 HAULER

12-15
NUMERICAL INDEX
I I
T T
E E
M M
202043 DRIVER,RECTANGULAR 7 3-105 203990 NIPPLE, GREASE 2 7-99
202043 DRIVER,RECTANGULAR 7 3-107 203990 NIPPLE,GREASE 8 7-109
202300 BALL VALVE 4 7-71 203990 NIPPLE,GREASE 18 4-35
202300 BALL VALVE 24 7-77 204042 SWITCH, BINARY PRESSURE 23 7-47
202346 AIRDUCT, FLEX 26 7-45 204043 RECEIVER DRIER 22 7-47
202410 FRAME, SWITCHE, 3POSITION 9 6-31 204069 FRAME, SWITCH, 1 PLACE, SWF 7 6-31
202423 INSERT, BLANK SWITCH 8 6-31 204069 FRAME, SWITCH, 1 POS, SWF 42 6-19
202423 INSERT, BLANK SWITCH 48 6-19 204079 GROMMET 117 4-11
202489 BELLOW, RUBBER 8 7-85 204110 BOOT, STEERING COLUMN 5 7-39
202557 PLUG 1 6-53 204111 GUARD, TELESCOPIC 4 7-39
202557 PLUG 50 6-61 204112 SCREW, ADJUSTING HANDLE 3 7-39
202614 K-CLAMP 16 5-3 204113 NUT, ADJUSTING HANDLE 13 7-39
202691 SOCKET, ACCESSORY 47 6-11 204115 SPACER, SPLINED 7 7-39
202729 CIGARETTE LIGHTER 46 6-17 204122 RUBBER, PROG. BUMP STOP 20 7-79
202860 BOWL, PRE CLEANER 8 2-87 204122 RUBBER, PROG. BUMP STOP 42 7-3
202872 SPRING 40 7-5 204170 BASE ASSEMBLY 17 7-39
202916 PLUG 18 6-55 204187 AIRDUCT, FLEX 19 7-45
202917 SPRING 41 7-5 204187 AIRDUCT, FLEX 20 7-45
202933 BULB, 24V, PIGTAIL 3 6-45 204187 AIRDUCT, FLEX 21 7-45
202934 BULB, 24V 11 6-45 LAMP, RED, LED, BRAKE/PARK,
204308 12 6-23
203029 PIPE:COMPLETE SUCTION 114 4-21 REAR
203215 GROMMET 15 5-3 LAMP, AMBER, LED, INDICATOR,
204309 11 6-23
203264 GROMMET, BLANK 7 7-19 REAR
203264 GROMMET, BLANK 23 7-79 204373 REFLECTOR, RED, BOLT ON 3 7-91
203264 GROMMET, BLANK 45 6-17 204438 CAP, STEERING WHEEL 10 7-39
203349 K-CLAMP, SINGLE 4 3-95 204457 CIRCLIP, OUTSIDE 12 3-89
203350 K-CLAMP,DOUBLE 115 4-9 204600 STEERING WHEEL 9 7-39
203371 K-CLAMP, DOUBLE 14 5-3 204710 BULB, HEAVY DUTY 13 6-45
203375 PLATE,AXLE SERIAL NUMBER 20 3-85 204771 SENDER, TUBULAR, LONG FUEL 26 6-5
203375 PLATE,AXLE SERIAL NUMBER 24 3-83 204830 YOKE,8.5C MID AXLE INPUT 12 3-75
203376 OIL COOLER, MODINE 16 4-17 204946 SWITCH 11 7-13
203535 CLAMP, T-BOLT 7 2-85 205259 CIRCUIT BREAKER, 60AMP 25 6-7
203537 CLAMP, T-BOLT 6 2-85 205422 SUPPORT 2 7-39
203588 CLAMP, HOSE 8 2-77 205423 SHAFT 23 7-39
203588 CLAMP, HOSE 12 7-51 205424 NUT 24 7-39
203588 CLAMP,HOSE 19 3-91 205425 SHAFT, SPLINED 25 7-39
203588 CLAMP,HOSE 19 3-93 205427 BOLT, STEPPED 11 7-39
203588 CLAMP, HOSE 23 2-73 205428 SPACER 12 7-39
203588 CLAMP, HOSE 25 7-47 205429 SHAFT, STEERING 6 7-39
203644 SWITCH,RED,EMERGENCY BRAKE 12 6-27 E-MODULE, ADM, DEFAULT PRO-
206065 41 6-13
203738 SPHERILASTIC BRG 5 7-83 GRAM
203738 SPHERILASTIC BRG 19 3-83 206070 THROTTLE, FOOT ACTUATOR, PWM 40 6-13
203739 SPHERICAL BRG, 2 BOLT 4 7-83 206082 GAUGE (QUAD) PRESSURE 3 10-27
203739 SPHERICAL BRG, 2 BOLT 7 7-85 206188 COOLER, AIR, CHARGE, BEHR 62 2-71
203764 P CLIP 13 7-51 206249 DECAL, REFLECTOR, RED 3 7-113
203764 P CLIP 24 2-73 206255 GROMMET 10 6-23
203830 CIRCUIT BREAKER, 20AMP 27 6-7 206258 SWITCH, IGNITION 39 6-15
203830 CIRCUIT BREAKER, 20AMP 44 6-15 206274 GUARD, STRIKER PIN 50 7-33
203895 RESEVOIR, AIR, 5L 3 5-7 206288 LATCH, PUSH BUTTON 20 7-23
203895 RESEVOIR, AIR, 5L 13 5-5 206293 MTG, RUBBER, CAB 51 7-35
203897 RESEVOIR, AIR, 20L 7 5-11 206306 NUT, IGNITION SW MTG 38 6-15
203908 P-CLIP 24 7-47 206308 SHELL, CAB 1 7-19
203923 GROMMET 25 2-73 206309 SEAT, TRAINER 14 7-41
203926 GROMMET 22 7-77 206310 VENT, DE-MIST, LONG 18 7-45
203926 GROMMET 26 2-73 206322 CLAMP, HOSE 63 2-71
203927 GROMMET 6 6-39 206340 HEADLAMP, COMBO, LHS, MK I 5 6-45
203927 GROMMET 13 6-23 206341 HEADLAMP, COMBO, RHS, MK I 6 6-45
203927 GROMMET 21 7-77 206349 FUSE, 5AMP, BLADE TYPE 37 6-17
203927 GROMMET 26 7-55 206350 FUSE, 10AMP, BLADE TYPE 36 6-17
203927 GROMMET 27 2-73 206352 HOSE, INTERCOOLER 5 2-69
203975 PROTECTOR, HOSE STRAP 43 6-11 206352 HOSE, INTERCOOLER, RED SIL 64 2-71
4206D 4x4 HAULER

12-16
NUMERICAL INDEX
I I
T T
E E
M M
206355 RADIATOR, BEHR 1 2-75 206583 COWLING, SPLIT 16 7-23
206355 RADIATOR, BEHR 65 2-71 206585 HEXSERT, OPEN 15 7-47
206372 HEXSERT, SEALED 19 7-77 206585 HEXSERT 22 7-17
206376 FAN, SUCKER, FAN ONLY 23 3-45 206585 HEXSERT 23 7-31
206387 SWITCH, PRESSURE 21 5-19 206587 HEXSERT 14 7-29
206410 HEXSERT, OPEN 4 7-59 206587 HEXSERT 24 7-19
206412 DOOR,HAVC,RHS 1 7-29 206614 SHIELD, HEAT, PIPE TOP 18 2-83
206413 HINGE, INTERIOR 11 7-21 206622 BUZZER, DUAL 35 6-15
206414 DOOR, MAIN 1 7-31 206646 MTG, RUBBER, ENGINE, SPLIT 3 2-3
206415 HINGE,EXTERIOR 5 7-29 206656 CLAMP, RUBBER, SIDE ENG 17 7-61
206415 HINGE, EXTERIOR 6 7-31 206658 CLAMP, ALU, 2 BOLT 17 4-17
206415 HINGE, EXTERIOR 18 7-77 206659 VACUATOR VALVE 6 2-87
206418 WINDOW, CURVED 3 7-27 CONNECTOR, 3WAY, DEUTSCH,
206690 33 6-57
206419 WINDOW, DOOR, SLIDING 4 7-31 FEMALE
206420 WINDOW, LHS, FRONT 5 7-27 CONNECTOR, 3WAY, DEUTSCH,
206690 44 6-51
206437 HEXSERT 5 7-41 FEMALE
206437 HEXSERT 13 7-29 CONNECTOR, 3WAY, DEUTSCH,
206690 56 6-61
206437 HEXSERT 23 7-17 FEMALE
206439 HANDLE, CAB INTERIOR 7 7-17 CONNECTOR, 2-WAY DEUTSCH,
206703 4 6-45
206439 HANDLE, CAB INTERIOR 12 7-31 MALE
206439 HANDLE, CAB INTERIOR 43 7-3 CONNECTOR, 2WAY, DEUTSCH,
206703 35 6-57
206441 HINGE, INTERIOR 7 7-21 MALE
206441 HINGE, INTERIOR 15 7-23 CONNECTOR, 2WAY DEUTSCH
206703 47 6-51
206442 LATCH, COOLER BOX 8 7-21 MALE
206443 BACKREST, TRAINER 15 7-41 CONNECTOR, 2WAY, DEUTSCH,
206704 13 6-53
206444 RUBBER, LATCH, COOLER BOX 9 7-21 FEMALE
206445 HAMMER/ HOLDER, EMERG EXIT 5 7-17 CONNECTOR, 2WAY, DEUTSCH,
206704 34 6-57
206446 MAT, TOOLBOX, CAB 6 7-25 FEMALE
206447 PLATE, STEP, CAB 7 7-25 CONNECTOR, 2WAY, DEUTSCH,
206704 42 6-51
206449 SUN VISOR 19 7-17 FEMALE
206450 LID, TOOLBOX, CAB 16 7-21 CONNECTOR, 2WAY, DEUTSCH,
206704 57 6-61
206451 BKT, STRAP, DOOR 7 7-31 FEMALE
CONNECTOR, 4WAY, DEUTSCH,
206453 RUBBER, STRAP, DOOR 8 7-31 206706 38 6-51
MALE
206454 ASHTRAY 14 7-17
206457 VENT, DE-MIST, SHORT 17 7-45 206707 37 6-51
FEMALE
206458 MAT, FLOOR, CAB 5 7-25
206459 HATCH, HOODLINER 10 7-23 206707 59 6-61
FEMALE
206460 HOODLINER, REAR 4 7-23
CONNECTOR, 6 WAY DEUTSCH,
206461 PANEL, INTERIOR, MAIN DOOR 17 7-31 206708 34 6-17
MALE
206462 PANEL, INSTRUMENT FACE 24 7-21
206465 STRUT, CAB 17 7-79 206708 37 6-57
MALE
206465 STRUT, CA 18 7-31
206474 HEXSERT, OPEN 8 7-69 206708 40 6-51
MALE
206480 ISOLATOR,STEERING ORBITAL,B30D 29 4-41 CONNECTOR, 6WAY, DEUTSCH,
206491 STRUT,CAB 8 7-29 206708 60 6-61
MALE
206499 HVAC UNIT, 24V 16 7-45 CONNECTOR, 6WAY, DEUTSCH,
206523 MTG, RUBBER, CAC-CHASSIS 1 2-69 206709 36 6-57
FEMALE
206523 MTG, RUBBER, CAC-CHASSIS 66 2-71 CONNECTOR, 6WAY, DEUTSCH,
206525 COWLING, T/MISSION COOLER 24 3-45 206709 39 6-51
FEMALE
206528 HOSE, RADIATOR, TOP 28 2-73 CONNECTOR, 6WAY, DEUTSCH,
206530 HOSE, RADIATOR, MIDDLE 29 2-73 206709 58 6-61
FEMALE
206533 HOSE, BRANCHED, ENG HEATER 30 2-73 CONNECTOR, 8WAY DEUTSCH,
206534 HOSE, ENG TO HEATER RETURN 14 7-51 206711 48 6-59
MALE
206543 PIPE, RADIATOR, BOTTOM 6 2-69 CONNECTOR, 8WAY, DEUTSCH,
206543 PIPE, RADIATOR, BOTTOM 31 2-73 206711 55 6-61
MALE
206560 CLAMP, V, TURBO OUTLET 2 2-69 CONNECTOR, 8WAY DEUTSCH,
206560 CLAMP, V, TURBO OUTLET, OM501LA 19 2-81 206712 47 6-59
FEMALE
CONNECTOR, CONCERTINA, AIR CONNECTOR, 8WAY, DEUTSCH,
206561 3 2-69 206712 54 6-61
INLET FEMALE
CONNECTOR, CONCERTINA, AIR 206716 CONNECTOR, 23WAY, HD D/P, MALE 34 6-51
206561 5 2-85
INLET 206717 CONNECTOR, 31WAY, HD D/P, MALE 35 6-51
4206D 4x4 HAULER

12-17
NUMERICAL INDEX
I I
T T
E E
M M
206717 CONNECTOR, 31WAY, HD, D/P, MALE 53 6-61 207004 CLIP, SPRING, SHROUD-RAD 67 2-71
206719 CONNECTOR, 9WAY, HD D/P, MALE 33 6-51 207005 SHROUD, FAN 12 2-69
206722 CONNECTOR, 4WAY, ESPA, FEMALE 11 6-47 207005 SHROUD, FAN, PLASTIC 68 2-71
206724 CONNECTOR, 8WAY, ESPA, FEMALE 10 6-47 207017 CLAMP, 2 BOLT 9 7-61
CONNECTOR, 6WAY, PACKARD, 207017 CLAMP, 2 BOLT 9 7-63
206729 8 6-47
FEMALE 207020 WASHER BOTTLE/PUMP D# 11 6-27
206730 CONNECTOR 10 6-33 207020 WASHER BOTTLE/PUMP 23 6-5
206730 CONNECTOR, 8WAY SWF, FEMALE 25 6-49 207027 DIODE, SPADE TERMINAL 29 6-17
206731 CONNECTOR 11 6-33 207028 RESISTOR 8 6-23
206731 CONNECTOR, 2WAY SWF, FEMALE 26 6-49 207028 RESISTOR, POTTED 28 6-11
206735 CONNECTOR, 2WAY, FEMALE 14 6-55 LIGHT, WORK LIGHT, 2-WAY DEUT-
207030 1 6-45
CONNECTOR, 2WAY, UTILUX, SCH
206735 20 6-49
FEMALE 207030 LIGHT, REVERSE FLOODLIGHT 3 6-43
206765 CROSS & ROLLER, LUBE FOR LIFE 8 3-71 207030 LIGHT, REVERSE FLOODLIGHT 5 6-43
206765 CROSS & ROLLER, LUBE FOR LIFE 13 3-71 207033 LIGHT, REVERSE FLOODLIGHT 2 6-45
206777 CONNECTOR, 3WAY, H/LIGHT 29 6-55 207033 LIGHT, REVERSE FLOODLIGHT 6 6-23
CONNECTOR, 1WAY, UTILUX, SLIP- 207034 CABLE, BATTERY, 1260MM 22 6-7
206778 24 6-49
ON 207035 CABLE, BATTERY, 860MM 21 6-7
206778 CONNECTOR, 1WAY, SLIP-ON 24 6-55 207038 CABLE, BATTERY, 1900MM 20 6-7
206789 EXHAUST, INTERMEDIATE 17 2-81 207039 CABLE, BATTERY, 500NM 3 6-37
206806 CLAMP, RUBBER, ENG BOTTOM 16 7-61 207039 CABLE, BATTERY, 500MM 19 6-7
206807 CLAMP 15 7-63 207040 CABLE, BATTERY, 750NM, RED 2 6-37
206808 CLAMP 14 7-63 207041 CABLE, BATTERY, 750NM, BLACK 1 6-37
206826 CLAMP, ALU, 2 BOLT 8 7-65 207055 HARNESS, TRANSMISSION, ARTIC 17 6-9
206826 CLAMP 13 7-61 207055 HARNESS, TRANSMISSION, ARTIC 18 6-3
206826 CLAMP 13 7-63 207057 LENS, MIRROR DEFROST 4 7-13
206826 CLAMP,ALU,2 BOLT 119 4-15 207098 FILLER, NECK SURGE TANK 45 2-73
206826 MTG,HOSES,STEERING 119 4-31 207112 SILENCER, 400MM, S/STEEL 16 2-81
206827 CLAMP, ALU, 4 BOLT 9 7-65 207113 MTG, BAND, 400MM, SILENCER 15 2-81
206827 CLAMP 12 7-61 207117 P-CLIP 13 7-47
206827 CLAMP 12 7-63 207118 FUSE, 15AMP, BLADE TYPE 27 6-17
206827 CLAMP,ALU,2 BOLT 120 4-31 207123 SPACER, CLAMP 8 7-63
206829 SPACER, CLAMP, ALUM 10 7-65 207123 SPACER, CLAMP, ALUM 18 4-17
206829 SPACER, CLAMP 11 7-61 207154 STRAP, BELLY PLATE STOP 10 7-57
206829 SPACER, CLAMP 11 7-63 207157 SEALING, MID, RAD 21 7-55
206832 SPACER, CLAMP 10 7-61 207158 CAP,4-GREASE NIPPLE,B40D 9 7-109
206861 HANDLE, PADDLE, BONNET 16 7-79 207159 CAP,7-GREASE NIPPLE,B40D 10 7-109
206901 NONSLIP, PAD, MUDGUARD, LHS 6 7-73 SHIELD, ANTI-SPLASH, FUEL SYS-
207160 7 2-77
206903 NONSLIP, PAD, LEFT, REAR 15 7-77 TEM
206904 NONSLIP, PAD, LEFT, MID 14 7-77 SHIELD, HEAT, SILENCER, OUTER,
207161 14 2-83
206905 NONSLIP, PAD, LEFT, FRONT 13 7-77 RHS
206939 MOUNTING PIPE, XENON BEACON 33 6-17 207163 SHIELD, HEAT, PIPE TOP 13 2-83
206940 LIGHT, INTERIOR 32 6-11 207166 CURTAIN, WHEEL ARCH 5 7-73
206945 MOUNTING, RUBBER 2 6-29 207166 CURTAIN, WHEEL ARCH 7 7-67
206945 MOUNTING,RUBBER 2 7-13 207167 CLAMP, RUBBER, UNDER CAB 6 7-63
206945 MOUNTING, RUBBER, SQUIGLY 9 6-23 207167 CLAMP, RUBBER, 16 UNDER CAB 11 7-65
206945 MOUNTING, RUBBER, SQUIGLY 12 7-79 207169 SPACER, CLAMP, ALU 6 3-47
206945 MOUNTING, RUBBER, SQUIGLY 14 7-45 207170 CLAMP, RUBBER, WDB 5 7-63
206945 MOUNTING, RUBBER, SQUIGLY 23 6-9 207171 PIPE, HVAC, HEATER, IN 16 7-51
206945 MOUNTING, RUBBER, SQUIGLY 24 6-5 207172 PIPE, HVAC, HEATER, OUT 17 7-51
206945 MOUNTING, RUBBER, SQUIGLY 24 6-7 207175 ASSY, DRAIN TUBE, HVAC 11 7-45
206945 MOUNTING, RUBBER, SQUIGLY 31 6-17 207175 ASSY, DRAIN TUBE, HVAC 12 7-45
206945 MOUNTING, RUBBER, SQUIGLY 43 2-73 207175 DRAIN TUBE ASSY 28 7-49
SWITCH, STEERING COLUMN, 207176 PANEL, CONTROL, HVAC 1 6-33
206947 30 6-15
MULTI 207176 PANEL, CONTROL, HVAC 26 6-19
206979 CONDENSER, AIR-CON 15 7-51 207177 ADAPTOR, FLEX, HVAC 10 7-45
206981 SCREW, AIR FTG 7 2-69 207177 AIR HOSE ADAPTER 22 7-49
206983 PLUG, AIR FTG 8 2-69 207178 ADAPTOR, FLEX 9 7-45
206984 CLIP, AIR FTG 9 2-69 207178 AIR HOSE ADAPTER 21 7-49
206985 SEAL, AIR FTG 10 2-69 207189 SHIELD, HEAT SILENCER, INNER 12 2-83
207004 CLIP, SPRING, SHROUD-RAD 11 2-69 207192 DECAL, SEATBELT, WARNING 4 7-113
4206D 4x4 HAULER

12-18
NUMERICAL INDEX
I I
T T
E E
M M
207199 GUARD, FAN, LHS 69 2-71 207390 SENDER, TEMP, 120 DEG C 123 4-19
207200 GUARD, FAN, RHS 70 2-71 207400 MIRROR, MANUAL 2 7-11
207202 SPACER, CLAMP 4 7-61 207401 MIRROR,ELEC.RHS 5 7-13
207202 CLAMP,ALU,4 BOLT 121 4-31 207401 MIRROR,ELEC, RHS 25 6-17
207211 CLAMP, RUBBER, ARTIC 3 7-63 207402 MIRROR,ELEC.LHS 6 7-13
207212 PIPE, AIR INTAKE 4 2-85 207402 MIRROR, ELEC, LHS 24 6-17
207213 MTG, RUBBER, CONDENSER, HVAC 18 7-51 207403 MIRROR, MANUAL 5 7-11
MTG,RUBBER,CON- 207403 MIRROR,MANUAL 7 7-13
207213 30 4-41
DENSER,HVAC,B40D 207403 MIRROR, MANUAL 23 6-17
207216 HOSE, RADIATOR, BOTTOM 33 2-73 207408 DECAL, STARTER MOTOR 28 7-113
207217 HOSE, MAKE-UP LINE, EXP, TANK 34 2-73 207411 DECAL, EMERGENCY EXIT 29 7-113
207218 HOSE, MAKE-UP LINE, ENGINE 35 2-73 207412 DECAL, PARK BRAKE 30 7-113
207219 SPRING, CABSTRUT 6 4-47 207427 SWITCH, WORK LIGHTS, COMPLETE 2 6-43
207221 PIPE, MAKE-UP LINE 36 2-73 207437 SWITCH, CTD, COMPLETE 22 6-19
207222 PIPE, BREATH, ENG-EXP TANK 37 2-73 SWITCH, F/BEACON LIGHT, COM-
207439 21 6-19
207223 PIPE, BREATH, RAD-EXP TANK 38 2-73 PLETE
207230 TRIMARK, LH HOUSING 61 7-33 207446 SWITCH, MIR DEFROST, COMPLETE 20 6-19
207253 HOSE PROTECT,SPIRAL 122 4-15 207450 RESISTOR 19 6-17
207264 GUARD, STARTER MOTOR 17 6-5 207453 CONDUIT 8 7-13
207266 HEXSERT 10 7-25 207453 CONDUIT, RIBBED BLACK 18 6-17
207266 HEXSERT 22 7-31 207454 CONDUIT 9 7-13
CONNECTOR, 12WAY, DEUTSCH, 207454 CONDUIT, RIBBED,BLACK 17 6-17
207274 41 6-51
FEMALE CONNECTOR, 31WAY, HD D/P,
207473 36 6-51
207277 DECAL, PARK BRAKE, APPLICATION 5 7-113 FEMALE
DECAL, DEERE, LIFT/TIEDOWN 207475 CONNECTOR 2 6-53
207290 6 7-113
POINT 207477 CONNECTOR, 15WAY, AMP, FEMALE 22 6-55
207304 DECAL, TIE DOWN POINT 7 7-113 CONNECTOR, 6WAY, PACKARD,
207478 13 6-47
207306 DECAL, WARNING EATHER, START 8 7-113 FEMALE
207311 DECAL, BELL LOGO, CAB DOOR 9 7-113 CONNECTOR, 10WAY, PACKARD,
207479 12 6-47
DECAL, B&W BELL LOGO, FR BON- FEMALE
207312 10 7-113
NET CONNECTOR, 30WAY, PACKARD,
207481 2 6-47
207319 DECAL, B&W BELL LOGO 11 7-113 FEMALE
207329 DECAL, HYDRAULIC PRESSURE 12 7-113 CONNECTOR, 30WAY, PACKARD,
207482 3 6-47
207330 DECAL, PROPSHAFT GUARDS 13 7-113 FEMALE
207331 DECAL, RADIATOR FAN WARNING 14 7-113 CONNECTOR, 30WAY, PACKARD,
207483 1 6-47
207336 DECAL, ARTICULATION CRUSH 15 7-113 FEMALE
207337 DECAL, VISIBILITY WARNING 16 7-113 207489 CAP, SHIELD, SILENCER 11 2-83
207338 DECAL, PARK BRAKE WARNING 17 7-113 207495 STRUT, CAB 19 7-23
207339 DECAL, PASSENGER SEAT 18 7-113 207498 CONNECTOR, 9WAY, AMP, MALE 9 6-47
207340 DECAL, SUSP CYLINDER 1 7-85 207499 CONNECTOR, 12WAY, AMP, FEMALE 7 6-47
207340 DECAL, SUSPENSION CYLINDER 19 7-113 207500 CONNECTOR, 15WAY, AMP, FEMALE 6 6-47
207347 DECAL, GREASING BANK3 20 7-113 207501 CONNECTOR, 18WAY, AMP, FEMALE 5 6-47
207348 DECAL, HYDRAULIC LEVEL 21 7-113 207502 CONNECTOR, 21WAY, AMP, FEMALE 4 6-47
207349 DECAL, COMPRESSED AIR 22 7-113 207503 CONNECTOR, 9WAY, DEUTSCH,
45 6-51
207350 DECAL, SPRING PRESSURE 23 7-113 FEMALE
207364 COUPLING, PTO 1 3-73 207504 CONNECTOR, 3WAY ASCO Z4
18 6-49
207364 COUPLING, PTO, OM501LA 7 3-69 (SMALL)
207365 LATCH, RH 11 7-79 207506 CONNECTOR, 4MM, EYE TERMINAL 30 6-55
207365 LATCH, RH 25 7-23 207522 RESISTOR 16 6-21
207366 LATCH, LH 10 7-79 207606 GASSTRUT, BONNET 46 7-3
207366 LATCH, LH, TRI/MARK 65 7-33 207626 PLUG, MAGNETIC 3 3-83
207375 BOLT, STRIKER, TRIMARK 24 7-23 207626 PLUG, MAGNETIC 5 3-85
207375 BOLT, STRIKER, TRIMARK 66 7-33 207627 SPACER,CLAMP,ALU 124 4-31
207381 DECAL, REFRIGERANT 24 7-113 207638 HARNESS, WORK LIGHTS 1 6-43
207382 DECAL, CAB TILT 25 7-113 207638 HARNESS, WORK LIGHTS 4 6-43
207383 DECAL, CAB SUPPORT 26 7-113 207643 SWITCH, RANGE HOLD, COMPLETE 6 6-31
207385 DECAL, SHIFT INHIB/PARK BRAKE 27 7-113 207644 SWITCH, RECIRC, COMPLETE 5 6-31
207387 PLATE, SEAL, SIDE, BONNET 22 7-55 SWITCH, RECIRCULATION, COM-
207644 8 6-33
207388 PLATE, SEAL, TOP, BONNET 23 7-55 PLETE
207389 SEAL, CONDENSOR, RADIATOR 24 7-55 207646 MTG, RUBBER, T/MISSION, SPLT 33 3-3
207390 SENDER, TEMP, 120DEG 15 6-9 207647 KNOB, BIN TIP 67 7-33
207651 SWITCH, HAZARDS, COMPLETE 4 6-31
4206D 4x4 HAULER

12-19
NUMERICAL INDEX
I I
T T
E E
M M
207652 SWITCH, INT LIGHT, COMPLETE 3 6-31 207899 DECAL, SOUND POWER 32 7-113
207653 SWITCH, AIR CON, COMPLETE 2 6-31 207900 DECAL, SOUND PRESSURE 33 7-113
207653 SWITCH, AIRCON, COMPLETE 9 6-33 207917 PAD, HATCH, ELECTRICAL 22 7-21
207654 SWITCH, HEAD LIGHTS, COMPLETE 1 6-31 207918 COVER, A PILLAR, LHS 3 7-25
207657 CLAMP, ALU, 2 BOLT 5 3-47 207919 COVER, A PILLAR, RHS 1 7-25
207658 CLAMP,RUBBER,TIP HOSES 125 4-15 207920 COVER, B PILLAR, LHS 4 7-25
207660 PLUG 6 3-85 207921 COVER, B PILLAR, RHS 2 7-25
207660 PLUG 23 3-83 207964 BKT, MOUNT, LIGHT, REVERSE 5 6-23
207661 SEAL, COOL/BOX, HEATSHIELD 20 3-43 207967 BOOT, RUBBER, DRAIN VALVE 2 2-3
207662 CONDUIT 10 7-13 207968 COVER, SPEAKER 15 7-17
207662 CONDUIT, RIBBED BLACK 15 6-17 207975 ALARM, BACK UP 4 6-23
207663 DIAGNOSTIC INTERFACE HARNESS 5 10-31 207985 LID, COOLER BOX, CAB 5 7-21
207676 PLUG, MAGNETIC 6 7-85 207988 SPRING, TENSION, ARTIC HOSES 129 4-15
207676 PLUG, MAGNETIC 11 3-89 207991 HARNESS, ELEC/HYD, ARTIC 1 6-25
207690 ROSETTE, AIR OUT, COOLER BOX 40 7-45 207993 HARNESS, ELEC/HYD, ARTIC 1 6-29
207693 FILTER, UNIT, FUEL-WATER 1 2-79 TERMINAL, 1WAY PUSH-ON, LOCK-
208041 19 6-49
207693 FILTER, UNIT, FUEL-WATER 6 2-77 ING
207694 ELEMENT, FUEL FILTER 2 2-79 TERMINAL, 1WAY, PUSH-ON, LOCK-
208041 28 6-55
207694 FILTER, PRIMARY RACOR 10 8-3 ING
207694 FILTER, PRIMARY RACOR 10 8-3 208048 EXTENSION, MUDGUARD, RHS 4 7-67
207694 FILTER, PRIMARY RACOR 10 8-3 208049 EXTENSION, MUDGUARD, LHS 3 7-73
207696 SPACER,CLAMP 126 4-15 208050 MTG, HEADLIGHT, LHS 3 7-59
207707 QUICK, CONNECTOR, FEMALE 4 11-13 208051 MTG, HEADLIGHT, RHS 2 7-59
207708 QUICK, CONNECTOR, MALE 5 11-13 208059 SIDESHAFT 1 3-83
207736 KIT, FILTER, TWIN GREASE 1 8-3 208059 SIDESHAFT 1 3-85
207737 PLUG, SHUT-OFF 5 11-9 208061 COUPLING, S/SHAFT, SUNGEAR 9 3-89
207742 METERING UNIT, NO 4 5 11-7 208062 RING GEAR 8 3-89
207745 METERING UNIT, NO 9 2 11-7 208063 PLANET GEAR 7 3-89
207787 COLUMN, BASE 29 7-39 208064 SUN GEAR 6 3-89
207790 PLATE, SEAL, CAB, REAR, LH 12 7-53 208065 RING GEAR CARRIER 5 3-89
207795 CLIP, RETAINING, ARTIC HOSES 127 4-15 208066 WASHER, THRUST 4 3-89
207796 PLUG 10 3-89 208067 SCREW THRUST 3 3-89
207797 CONNECTOR, RELAY BANK 31 6-49 208072 STRAP, BONNET 47 7-3
207798 CONNECTOR, FUSE BANK 32 6-49 208080 SOLENOID, CONT. DUTY 9 6-7
207799 SEAL, BONNET, CAB INTERFACE 3 7-19 208085 BLANK, MIRROR SWITCH 31 7-21
207828 CONNECTOR, RELEK, LUG 22 6-49 208087 DRIVE SHAFT 16 3-75
CONNECTOR, BOOTLACE, TERMI- 208090 HOSE, TEFLON 12 5-5
207829 21 6-49
NAL 208098 SPRING 9 7-79
207829 TERMINAL, BOOTLACE 46 6-51 208103 SEAL, DAM 9 7-27
207832 COVER, HEAD LIGHTS, FRAME 15 6-5 208103 SEAL, DAM 20 7-31
207856 MUDFLAP, FRONT 4 7-75 208104 GASKET 27 7-19
207856 MUDFLAP, FRONT 5 7-69 208104 GASKET 30 7-21
207861 PLT, RUBBER, BONNET SEAL 13 7-7 208104 GASKET 32 7-23
207864 GASKET, ELECTRICAL HATCH 23 7-21 208105 RUBBER, BUFFER, MOULDED 1 7-59
207866 GASKET, COOLER BOX 6 7-21 208138 STACK, EXHAUST, 4X4 HAULER 10 2-81
207867 GASKET, HVAC RECIRC 39 7-45 208139 SHIELD, STACK, EXHAUST 9 2-83
207868 GASKET,HVAC FRESH AIR 12 7-29 208150 HEXSERT, SEALED 8 7-77
207869 HINGE, INSTRUMENT FACE 25 7-21 208154 TYRE:875/65R29,XAD 65-1,MICH 8 3-105
207871 ROOF, CAB 2 7-19 208158 COVER, PLUG, COLUMN SWITCH 14 6-15
207872 HATCH, ELECTRICAL 21 7-21 208161 MTG BAND, AIRCLEANER 3 2-85
207873 SEAL, WINDOW, CURVED 4 7-27 208162 KIT, O-RING 3 11-13
207874 SEAL, WINDOW, RHS, SLIDING 2 7-27 208163 HOSE, HIGH PRESSURE 1 11-3
207875 SEAL, WINDOW, REAR 8 7-27 208163 HOSE,H/PRESSURE 2 11-5
207876 SEAL, WINDOW, LHS, FRONT 6 7-27 208164 HOSE, HIGH PRESSURE 2 11-3
207877 SEAL, WINDOW, DOOR, SLIDING 3 7-31 208164 HOSE,H/PRESSURE 6 11-5
207878 SEAL,DOOR,HVAC,RHS 11 7-29 208166 PIPE, GREASE 6 11-7
207879 STRAP, COAT, CAB 2 7-17 208167 PIPE, GREASE 6 11-9
207880 STRAPS, COOLER, CAB 19 7-21 208172 HARNESS, BEACON LIGHT EXT 13 6-17
207881 GASKET, GRAB HANDLE 9 7-19 208175 HARNESS, REAR LIGHTS EXT 2 6-23
207882 HOODLINER, FRONT 1 7-23 208177 MUDGUARD, REAR, LH 1 7-93
207897 DECAL, CAB, L/PUMP LEVER 31 7-113 208178 MUDGUARD, REAR, RH 1 7-93
4206D 4x4 HAULER

12-20
NUMERICAL INDEX
I I
T T
E E
M M
208182 DECAL, GREASING BANK1 34 7-113 208884 GUARD, TOP, FAN 71 2-71
208183 DECAL, TYRE PRESSURE 35 7-113 208885 BRACKET, MUDFLAP, FRONT 1 7-75
208185 DECAL, INFO, CLUSTER 36 7-115 208885 BRACKET, MUDFLAP, FRONT 3 7-69
208187 PLATE, SERIAL NUMBER 1 7-113 208886 SWITCH, PRESSURE, 5 BAR 27 4-5
DECAL, 1ST GEAR, THROTTLE, 208886 SWITCH, PRESSURE, 5 BAR 27 4-7
208188 37 7-115
LOCK 208886 SWITCH, PRESSURE, 5 BAR 116 4-3
208191 ELEMENT, RUBBER 2 3-73 208887 SWITCH, PRESSURE, 123 BAR 28 4-5
208192 DISC, FRICTION 4 3-73 208887 SWITCH, PRESSURE, 123 BAR 28 4-7
208197 DECAL, WARNING, READ OMM 38 7-115 208887 SWITCH, PRESSURE, 123 BAR 118 4-3
208199 DECAL, ROPS, FOPS 39 7-115 210016 RESERVOIR BREATHER 3 3-49
208224 DECAL, LAYOUT, QUICK COUPLER 40 7-115 210016 RESERVOIR BREATHER 20 3-91
208229 BANK,CONTROL,4206D 10 6-27 210016 RESERVOIR BREATHER 20 3-93
208230 PANEL, CONTROL 1 7-21 210016 BREATHER, RESERVOIR 34 3-3
208233 ECU, V9 12 6-21 210038 AIR SHIFT 8 3-83
208262 SWITCH,PROXIMITY,BRAKE PEDAL 44 4-43 210038 AIR SHIFT 12 3-85
208284 HARNESS, 4206D, ELEC/HYD, CAB 9 6-27 210067 HORN,AIR,TWIN 22 5-15
208286 PAD, ARMREST, CONTROLS 35 7-43 210105 LEVEL, INDICATOR 4 7-79
208310 TYRE:875/65R29,GOODYEAR 8 3-107 210242 VALVE, SOLENOID, AH/TC 10 5-19
208320 DECAL, HYDRAULIC LEVEL 41 7-115 210243 VALVE, SOLENOID, PB/EB 14 5-19
208413 SWITCH, PROXIMITY, BRAKE PEDAL 2 4-45 210246 MOTOR, HYDRAULIC, 14CC 1 4-13
SWITCH, WIPER/WASHER, COM- 210246 MOTOR, HYD 130 4-11
208451 8 6-27
PLETE WASHER, DOWTY-PILOT VALVE
210249 5 4-25
HARNESS, PADDLE CONTROL, CAPS
208467 7 6-27
4206D 210249 PUMP,HYD 131 4-21
208469 FRAME, SWITCH, 1POS, CENTRE 11 6-19 210249 PUMP, HYDRAULIC A 4-23
208503 7-PORT BLOCK, COMPLETE 1 11-7 210250 ACCUM,PISTON,3.95L,80BAR,B40D 21 3-91
208503 7-PORT BLOCK, COMPLETE 4 11-5 210253 VALVE, THERMAL PRESSURE 132 4-11
208505 METERING UNIT, NO 8 3 11-7 210340 STRAINER 3 7-79
208506 METERING UNIT, NO 10 3 11-9 210358 VALVE, FAN DRIVE CONTROL 134 4-11
208507 PRESSURE SWITCH, COMPLETE 4 11-9 210366 HOSE 1 4-31
208508 CIRCLIP, INTERNAL 2 3-89 210366 VALVE,STEERING,B40D 31 4-41
208509 GINA UNIT 1 11-11 FILTER ASSEMBLY, HYDRAULIC
210367 1 7-81
208510 T-ADAPTER 3 11-11 TANK
208511 COMMUNICATION CABLE 2 11-11 210401 HOUSING 2 4-13
208512 GINA TEST CABLE 4 11-11 210493 PUMP, EMERGENCY STEERING 1 4-39
208522 O-RING 1 3-89 210493 O-RING 7 4-37
208530 DECAL, SPEED DOWN SLOPE 42 7-115 210493 PUMP 135 4-21
208532 DECAL, WARNING, TOWING 43 7-115 210500 BLOCK,MANIFOLD,TANK LINES 136 4-19
208533 HAMMER LOCK 2 7-97 210534 VALVE,PARK BRAKE-TEST POS-D# 23 5-15
208534 CABLE ASSY, TOWING KIT 1 7-97 210534 VALVE,PARK BRAKE-TEST POS-D# 23 5-17
208535 COVER,MDM,4206D 6 6-27 210545 VALVE, BLOCK, IPM 1 5-19
208540 DECAL, CONTROL PANEL 44 7-115 210545 VALVE, BLOCK 24 5-15
208544 GASKET, LID, HYD TANK 7 7-79 210545 VALVE, BLOCK 24 5-17
208548 SWITCH, FLUID LEVEL, MAGNETIC 6 7-79 210547 VALVE, PURGE TANK 11 5-3
208549 GASKET, COVER, LEVEL IND 5 7-79 210557 ACCUMULATOR 137 4-3
CONNECTOR, 2WAY AMP, SOLE- 210561 VALVE, UNLOADER, AIR DRIER 1 5-9
208580 40 6-59
NOID 210561 VALVE, UNLOADER, AIR DRYER 2 5-7
208614 DUAL LOCK 11 7-25 210561 VALVE, UNLOADER, AIR DRYER 10 5-5
208629 CAP, DIESEL, NO BREATHER 3 7-71 210594 VALVE,CONTROL,L90LS,SCRAPER 22 4-53
208640 COOLER, T/MISSION, MODINE 4 3-47 210695 VALVE, CYL SUSP STRUT 5 7-85
208684 4-PORT BLOCK, COMPLETE 1 11-9 210696 CAP, VALVE CYL SUSP STRUT 4 7-85
208684 4-PORT BLOCK, COMPLETE 5 11-5 210731 MANIFOLD, TYRE TOWER INFLATOR 24 5-19
208717 CLAMP, SEAL, RIKER, 5 INCH 8 2-81 210743 PEDAL, BRAKE 1 4-45
208718 PIPE, FLEX, EXHAUST, S/STEEL 7 2-81 210743 PEDAL,BRAKE 32 4-43
208728 BLOCK, LOCATE, MIRROR 1 7-15 210758 ACCUM 23 4-53
208771 GROMMET 2 7-107 PUMP, TWIN GROENEVELD GREAS-
210769 1 11-13
DEFLECTOR,DUST ING
208787 13 3-75
COVER,YOKE,B40D 210791 PUMP, EMERGENCY STEERING 1 4-37
208829 CLAMP, HOSE 4 2-69 210791 VALVE,CHECK 138 4-21
208846 DECAL, B&W, NEW 45 7-115 210801 VALVE, MANIFOLD, CHECK 1 4-29
208864 CLAMP, RUBBER, HYD HOSES 19 4-17 210801 DISTRIBUTOR PLATE 15 4-27
4206D 4x4 HAULER

12-21
NUMERICAL INDEX
I I
T T
E E
M M
210801 VALVE,MANIFOLD,CHECK 133 4-21 218097 DECAL, BALLAST WEIGHTS 54 7-115
210813 SIGHT GLASS, HEADER TANK 46 2-73 218175 INSERT, PISTON COMPLETE, LH 1 3-99
210830 VALVE, MANIFOLD, PARKER 139 4-3 218176 INSERT, PISTON COMPLETE, LH 2 3-99
210830 VALVE, MANIFOLD, PARKER A 4-5 218177 INSERT, PISTON COMPLETE, RH 1 3-99
210854 VALVE, MANIFOLD, PARKER 139 4-3 218178 INSERT, PISTON COMPLETE, RH 2 3-99
210854 VALVE, MANIFOLD, PARKER A 4-5 218179 SCREW, BLEED 4 3-99
210862 ASSY, FILTER 2 7-79 218180 RING, SCRAPER 6 3-99
210895 VALVE, NON,RETURN 2 6-35 218181 RING, SEALING 5 3-99
210896 MOTOR, WIPER 7 6-35 218189 DECAL, WARNING, NO STEP 55 7-115
210905 SOLENOID, PILOT VALVE 17 5-19 218199 SCREW, HEX. HEAD 11 3-99
210920 PUMP, MANUAL WITH TANK 5 4-47 218240 HEADLAMP, COMBO, LHS, MK II 7 6-45
210920 PUMP, MANUAL, C/W TANK A 4-49 218240 HEADLAMP, COMBO, LHS 14 6-5
217011 RUBBER, SEAL, REAR, CAB 69 7-37 218241 HEADLAMP, COMBO, RHS, MK II 8 6-45
217012 RUBBER, SEAL, RHS, CAB 68 7-37 218241 HEADLAMP, COMBO, RHS 13 6-5
217033 PAD, NOSLIP, D/TANK 2 7-71 218277 SHIELD, HEAT, SILENCER, LHS 2 2-83
217034 PAD, NONSLIP, RHS 2 7-67 218279 INSERT, RUBBER, HOSES, ARTIC 309 4-15
217149 CLAMP, RUBBER, FIREWALL 7 7-61 218280 SPACER, HOSES ARTIC 308 4-15
217151 WINDOW, REAR 7 7-27 218281 SWITCH, PRESSURE 11 6-9
217187 PAD 10 3-99 218281 SWITCH, PRESSURE, 123 BAR 28 4-5
217237 CLAMP, RUBBER, EXP FRAME 2 7-61 218281 SWITCH, PRESSURE, 123 BAR 28 4-7
217245 DECAL, BATTERY DISCONNECT 46 7-115 218281 SWITCH, PRESSURE, 123 BAR 118 4-3
217285 SHEILD, MUD 42 3-63 218282 SWITCH, PRESSURE 10 6-9
217285 SHEILD, MUD 103 3-55 218282 SWITCH, PRESSURE, 5 BAR 27 4-5
217285 SHEILD, MUD 103 3-65 218283 COVER, DUST, HEADLAMP 10 6-5
217451 DECAL, CIRCUIT BREAKER 47 7-115 218285 SHIELD, DECAL PANEL 1 2-83
217452 HARNESS, IGN SOL, PIGTAIL 68 6-7 218286 KNUCKLE 26 7-39
217463 DECAL, IGNITION KEY, SWITCH 48 7-115 218287 COLUMN, STEERING 1 7-39
217520 SHIELD, FIREWALL 6 7-19 218297 STRAP, FLEX STEP, MK II 2 7-75
217551 E-MODULE, BATT BALANCER PROT 10 6-13 218297 STRAP, FLEX STEP, MK II 6 7-69
217578 DECAL,12V POWER POINT 49 7-115 218308 CONNECTOR, 4WAY, FEMALE 39 6-59
217590 SEAL, DOOR, MAIN 2 7-31 218315 HANDLE, PADDLE, BONNET 48 7-5
217594 VENT, SWIVEL, HVAC 8 7-45 218321 DECAL, GREASE 500HRS 56 7-115
217595 ADAPTOR, VENT, SWIVEL 7 7-45 218328 MTG, ANTI-VIBRATION, C/BOX 25 3-45
217598 SHIELD, SILENCER INLET 4 2-83 218331 BOOT, RUBBER, DOOR HANDLE 80 7-33
217602 GUARD, PTO, T/SHIELD MTG 6 3-69 218333 SHIELD, HEAT, TURBO 5 2-83
217617 PIPE, W/WASHER KIT 5 6-35 218336 GROMMET 306 4-15
217618 BLADE, WIPER 6 6-35 218342 WINDOW, RHS, SLIDING 1 7-27
217619 ARM,WIPER 1 6-35 218346 K-CLAMP, SMOOTH, DOUBLE 5 2-77
217620 CLIPS, WASHER SYSTEM 3 6-35 218444 HOSE, TEFLON 9 5-3
217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-35 218452 DISPLAY, A/GREASER 3 11-3
217647 CABLE, EARTH, 500MM 3 6-7 218464 CONNECTOR 15 6-55
217664 CAPSCREW, SOCHD 17 7-89 218506 SHOCK ABSORBER 6 7-43
217730 CONNECTOR, 8WAY, FEMALE 14 6-47 218508 CLAMP, FUEL FILTER 5 2-79
217826 DECAL, WARNING, OVERSPEEDING 50 7-115 218521 HARNESS, CAB 7 6-11
E-MODULE, CCU, H/OUTPUT DRIV- 218525 HARNESS, ENGINE 8 6-3
218012 9 6-13
ERS 218525 HARNESS, ENGINE 8 6-5
218013 E-MODULE, MDU 8 6-15 218526 HARNESS, POWER 7 6-3
218018 CARD,IQAN INFO,4206D MK2 5 6-27 218526 HARNESS, POWER 7 6-7
218020 SWITCH,SCRAPE COMPLETE,MK2 4 6-27 218528 HARNESS, ARTIC 5 6-9
218022 GLASS, MIRROR 7 7-11 218528 HARNESS, ARTIC 6 6-3
218023 GLASS, MIRROR 4 7-11 218530 HARNESS, REAR 1 6-23
218032 KIT, MIRROR BRACKET CLIPS 3 7-11 218558 SWITCH, ISOLATOR, DOUBLE POLE 5 6-7
218032 KIT, MIRROR BRACKET CLIPS 6 7-11 218604 CLAMP, 2 BOLT 1 7-61
218033 DECAL, AIRCON, FILTER, CLEAN 51 7-115 218642 HOSE, RADIATOR, TOP 28 2-73
218035 CLAMP, T-BOLT 22 2-73 218643 HOSE, RADIATOR, BOTTOM 33 2-73
218039 EXH, MANIFOLD, MACH, OM501LA 3 2-81 218644 HOSE, MAKE-UP LINE, EXP, TANK 34 2-73
218074 GROMMET 67 6-5 218645 HOSE, MAKE-UP LINE, ENGINE 35 2-73
218095 DECAL, DIFF LOCK 52 7-115 218646 HOSE, RADIATOR, MIDDLE 29 2-73
218096 DECAL, HIGH SPEED 53 7-115 218681 BONNET 45 7-3
4206D 4x4 HAULER

12-22
NUMERICAL INDEX
I I
T T
E E
M M
218685 HOSE, T-ASSY, ENG HEATER 30 2-73 220010 FILTER, BREATHER HYD 6 8-3
218686 HOSE, RADIATOR 5 7-47 220010 FILTER, BREATHER HYD 6 8-3
218686 HOSE, RADIATOR 6 7-47 220014 PLUG, ALLEN HOLE 1 7-99
218686 HOSE, RADIATOR 9 7-51 220158 THRUST BEARING, NEEDLE 14 4-33
218686 HOSE, RADIATOR 10 7-51 220211 DIAPHRAGM 5 3-81
218693 SWITCH, LOW LEVEL COOLANT 4 6-5 220397 HOOK, CLOTHES 6 7-17
218734 HARNESS, ALLISON, CAB 6 6-11 220524 CONE, BEARING 31 3-101
218734 HARNESS, ALLISON, CAB 6 6-21 220525 GEAR, HELICAL INPUT 34 3-101
218737 SOCKET, AMP, ALTERNATOR 20 6-55 220526 COVER, DIFF, CARRIER 35 3-101
218756 DECAL, FUSE&RELAY LAYOUT 57 7-115 220527 SHAFT, INPUT 33 3-101
218774 COVER, A PILLAR, RHS, GREASER 5 11-3 220528 GEAR, HELICAL, PINION 54 3-103
218776 CABLE, EARTH, 600MM 2 6-7 220529 SEAL, OIL 41 3-101
CONNECTOR, 21WAY, HD, D/P, 220530 CUP, BEARING 29 3-101
218779 43 6-51
FEMALE 220531 SPACER, BEARING, 0.198” 48 3-101
CONNECTOR, 31WAY, HD, D/P, 220532 WASHER,INPUT SHAFT NUT 12 3-83
218780 32 6-57
FEMALE 220532 WASHER:INPUT SHAFT NUT 17 3-85
CONNECTOR, 31WAY, HD, D/P, 220533 CUP, BEARING COVER 40 3-101
218780 49 6-59
FEMALE 220535 COVER, PRE CLEANER 9 2-87
218796 CAP, STEEL, RADIATOR 44 2-73 220605 VALVE , RELIEF 3 4-37
218816 CLAMP, RUBBER, 7, TM COOLER 3 3-47 VALVE, CHECK, EMERGENCY
220606 2 4-37
218853 COVER, UNLOADER, M/GUARD 1 7-69 STEERING
CONNECTOR, 9WAY, HD, D/P, 220635 BLOCK VALVE 39 7-49
218902 12 6-53
FEMALE 220639 DIFF CARRIER 75 3-103
CONNECTOR, 23WAY, HD, D/P, 220735 FILTER, HYD FLUID 11 8-3
218903 46 6-59
FEMALE 220738 FUNNEL, FILTER 3 7-81
218912 LIGHT, BEACON, XENON, AMBER 5 6-17 220765 O-RING 44 7-49
218920 CABLE TIE 314 4-15 220778 KNOB 6 6-33
218950 LUG, 4MM 8 6-53 220781 SWITCH, BLOWER 5 6-33
218950 LUG, GROTE & HARTMAN 16 6-47 220846 FLANGE, OUTPUT HD ISO 180 1 3-13
218950 LUG, 4MM 26 6-55 220949 FILTER, AIR DRYER 1 5-7
218950 LUG, 4MM 41 6-59 220949 FILTER:AIR DRYER 2 5-9
218951 LUG, GROTE & HARTMAN 30 6-49 220993 O-RING 5 2-87
218952 LUG, 5MM 3 6-53 221013 CLUTCH, SLIDING 68 3-103
218952 LUG, 5MM 16 6-55 221014 PLATE, FRICTION, TANGED 62 3-103
218952 LUG, 5MM 43 6-59 221015 PLATE, FRICTION, SPLINED 63 3-103
218954 LUG, GROTE & HARTMAN 29 6-49 221016 DRIVER, PLATE, FRICTION 61 3-103
218955 LUG, GROTE & HARTMAN 17 6-49 221017 RING, SNAP, DRIVER 60 3-103
218955 LUG, 6MM 17 6-55 221018 PLATE, PRESSURE 64 3-103
218955 LUG, 6MM 44 6-59 221019 RIN, SNAP, PLATE, PRESSURE 65 3-103
218957 LUG, 6MM 7 6-53 221020 SPRING, COMPRESSION 66 3-103
218958 LUG, 8MM 10 6-53 221021 CASE, DIFFERENTIAL CARRIER 67 3-103
218958 LUG, 8MM 42 6-59 221024 CONE, BEARING 46 3-101
218959 LUG, 8MM 9 6-53 221027 SCREW, CAP 9 3-101
218961 LUG, 10MM 5 6-53 221028 WASHER, FLAT 10 3-101
218962 LUG, 10MM 11 6-53 221029 LOCKWIRE 8 3-101
218962 LUG, 10MM 31 6-55 221030 LOCK, ADJUSTER 11 3-101
218962 LUG, 10MM 45 6-59 221031 PIN, COTTER 12 3-101
218963 LUG, 10MM 4 6-53 221032 BUSHING, DOWEL 13 3-101
218963 LUG, 10MM 21 6-55 221033 CAP, ADJUSTER LOCK 80 3-103
218963 LUG, GROTE & HARTMAN 28 6-49 221035 DOWEL, ADJUSTER 82 3-103
218964 LUG, 10MM 25 6-55 221037 SHAFT, SHIFT FORK & O-RING ASSY 78 3-103
218964 LUG, GROTE & HARTMAN 27 6-49 221038 PLUG, EXPANSION, UPPER 77 3-103
218965 LUG, 13MM 23 6-55 221040 FORK, SHIFT 72 3-103
218997 SEALING, SIDE, BONNET 20 7-55 221041 SHIFT UNIT STUD 9 3-83
218998 SEALING, TOP, BONNET 19 7-55 221041 SHIFT UNIT STUD 13 3-85
218999 RUBBER, SEAL, BONNET, CAB 12 7-7 221041 STUD, FORK SHIFT 73 3-103
220010 ELEMENT, FILTER 1 7-79 221044 WASHER,FLAT 10 3-83
220010 FILTER, BREATHER HYD 6 8-3 221044 WASHER,FLAT 14 3-85
4206D 4x4 HAULER

12-23
NUMERICAL INDEX
I I
T T
E E
M M
221044 WASHER, FLAT 70 3-103 221172 WASHER 47 3-101
221045 STUD NUT 11 3-83 221175 INPUT SHAFT NUT WASHER 14 3-75
221045 STUD NUT 15 3-85 221175 WASHER 42 3-101
221045 NUT, STUD 71 3-103 221176 INPUT SHAFT NUT 13 3-83
221046 DIFF BEARING ADJUSTER 15 3-101 221176 INPUT SHAFT NUT 15 3-75
221047 DIFF BEARING ADJUSTER 14 3-101 221176 INPUT SHAFT NUT 16 3-85
221048 CUP, BEARING 17 3-101 221176 NUT, INPUT SHAFT 43 3-101
221049 CONE, BEARING 19 3-101 221177 DIFF CASE ASSY 23 3-101
221050 CUP, BEARING 16 3-101 221366 CIRCLIP 5 4-13
221051 CONE, BEARING 18 3-101 221366 CIRCLIP 17 4-39
221054 SCREW, CAP 24 3-101 221367 PLUG 23 4-39
221055 SPACER, BEARING, 0.179 "48 3-103 221377 ACCESS COVER 4 2-87
221056 SPACER, BEARING, 0.180 "48 3-103 221378 ELEMENT, SECONDARY 3 2-87
221057 SPACER, BEARING, 0.181 "48 3-103 221379 ELEMENT, PRIMARY 2 2-87
221058 SPACER, BEARING, 0.182 "48 3-103 221417 VALVE, RELIEF UNLOADING 6 4-5
221059 SPACER, BEARING, 0.183 "48 3-103 221417 VALVE, RELIEF UNLOADING 6 4-7
221060 SPACER, BEARING, 0.184 "48 3-103 221420 VALVE, DIRECTIONAL CONTROL 8 4-5
221061 SPACER, BEARING, 0.185 "48 3-103 221420 VALVE, DIRECTIONAL CONTROL 8 4-7
221062 SPACER, BEARING, 0.186 "48 3-103 221421 COIL, DIRECTIONAL CONTROL 14 4-5
221063 SPACER, BEARING, 0.187 "48 3-103 221421 COIL, DIRECTIONAL CONTROL 14 4-7
221064 SPACER, BEARING, 0.188 "48 3-103 221422 KIT, SEAL 22 4-5
221074 CUP, BEARING 49 3-103 221437 KIT, SEAL 6 3-81
221084 WASHER, THRUST SIDE GEAR 26 3-101 221585 GASKET 16 5-19
221085 WASHER, THRUST SIDE GEAR 69 3-103 221586 SCREW 18 5-19
221086 PINION, SIDE 27 3-101 221587 CAP SCREW 19 5-19
221087 WASHER, THRUST 28 3-101 221588 O-RING 20 5-19
221088 SPIDER 20 3-101 221589 GASKET 15 5-19
221090 BOLT 21 3-101 221590 O-RING 22 5-19
221091 NUT 22 3-101 221591 O-RING 13 5-19
221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 76 3-103 221592 CLIP SPRING 11 5-19
221093 GEAR, SIDE 25 3-101 221593 SCREW, HEX 12 5-19
221119 BEARING, CONE 32 3-101 221594 O-RING 23 5-19
221120 CUP, BEARING 30 3-101 221595 SCREW, PRESSURE SENDER 4 5-19
221121 SHIM, 0.003 "39 3-101 221597 KIT, SEAL, SERVICE 8 2-79
221122 SHIM, 0.005 "39 3-101 221627 CATCH, RH DOOR SLIDING WINDOW 24 7-31
221123 SHIM, 0.010 "39 3-101 221628 CATCH, LH DOOR SLIDING WINDOW 25 7-31
221124 SHIM, 0.020 "39 3-101 221629 CATCH, CAB SLIDING WINDOW 10 7-27
221129 SCREW, CAP, SHORT 38 3-101 221630 BALL, STEEL 3 7-85
221130 SCREW, CAP, LONG 37 3-101 CROWN WHEEL & PINION (RATIO
221635 4 3-101
221132 WASHER, LOCK 36 3-101 4,11:1)
221133 PLUG 5 3-101 CATCH, VERT. SLIDING WINDOW
221666 24 7-31
221140 SHIM, 0.003 "50 3-103 RHS
221141 SHIM, 0.005 "50 3-103 CATCH, VERT. SLIDING WINDOW
221667 25 7-31
221142 SHIM, 0.010 "50 3-103 LHS
221143 SHIM, 0.020 "50 3-103 221669 BREATHER, FILTER 1 7-71
221145 SCREW, CAP 59 3-103 221703 ELEMENT,HEATING,AIR DRYER 3 5-9
221147 HOUSING, PINION BEARING & CUP 51 3-103 221751 JOINT, UNIVERSAL 6 3-71
221149 BEARING 55 3-103 221753 CROSS & ROLLER, LUBE FOR LIFE 3 3-71
221150 NUT 56 3-103 221754 FLANGE 2 3-71
221151 PIN, SPRING 58 3-103 221931 CROSS & ROLLER, RE-LUBE 4 3-71
221152 RING, SNAP BEARING 57 3-103 222029 SCREW, CAP 44 3-101
221157 SCREW 6 3-101 222219 FILTER 11 3-67
221158 NUT 7 3-101 222239 ACTUATOR ASSEMBLY 1 3-81
221165 BEARING 45 3-101 222239 ACTUATOR ASSEMBLY 53 3-79
221170 SCREW, CAP 81 3-103 222240 CALIPER BODY 41 3-79
221171 PIN, DOWEL 53 3-103 222242 PLATE, END MERITOR BRAKE 42 3-79
4206D 4x4 HAULER

12-24
NUMERICAL INDEX
I I
T T
E E
M M
222268 PUMP, HYD. A20V 060 6 4-25 223719 KIT, ADJUSTER RH 17 3-79
222272 SPRING 30 4-23 223721 KIT, ADJUSTER SLEEVE & THRUST 24 3-79
222273 SHIM 27 4-23 223722 KIT, SLIDE PIN 34 3-79
222274 TAPERED ROLLER BEARING 26 4-23 223723 COVER, BACK REST 2 7-43
222275 CRADLE SHELL 21 4-23 223968 NUT, ROUND, SPECIAL 16 7-39
222276 O-RING 32 4-23 224190 PLATE, FLANGE 14 3-63
222277 O-RING 19 4-39 224190 FLANGE, PLATE 29 3-55
222277 O-RING 33 4-23 224190 FLANGE, PLATE 29 3-57
222278 O-RING 35 4-23 224190 PLATE, FLANGE 29 3-61
222279 COVER 8 4-25 224190 PLATE, FLANGE 29 3-65
222280 ROD, PISTON 21 4-39 224194 CAPSCREW 13 3-63
222281 HOUSING, PUMP 22 4-39 224194 SCREW, CAP 72 3-55
222284 SPRING 13 4-39 224194 SCREW, CAP 72 3-57
222285 SHIM 5 4-39 224194 CAPSCREW 72 3-61
222286 BEARING, TAPERED, ROLLER 15 4-39 224194 CAPSCREW 72 3-65
222287 BEARING, TAPERED, ROLLER 6 4-39 224200 SEAL, PISTON 10 3-63
222288 SHELL, CRADLE 12 4-39 224202 SEAL, SHAFT 17 3-63
222289 SEAL, SHAFT 16 4-39 224202 SEAL 77 3-55
222290 O-RING 7 4-39 224202 SEAL 77 3-57
222293 PIN, PRESSURE 3 4-39 224202 SEAL, SHAFT 77 3-61
222295 ROTARY GROUP 12 4-27 224202 SEAL, SHAFT 77 3-65
222306 RETAINING BALL 6 4-27 224203 FLANGE 16 3-63
222308 PLUG 18 4-23 224203 FLANGE 30 3-61
222308 PLUG 18 4-39 224203 FLANGE 30 3-65
222389 ELEMENT, FILTER 2 7-81 224208 HOUSING, BEARING REAR 4 3-61
222605 SPRING, ANTI RATTLE 48 3-79 224210 INSERT, IDLER, PTO 6 3-59
222606 SPACER 49 3-79 224211 INSERT, INPUT FRONT 7 3-55
223152 ORIFICE 17 4-5 224211 INSERT, FRONT INPUT 7 3-57
223152 ORIFICE 17 4-7 224223 BEARING, CYLINDER ROLLER 56 3-55
223204 BEARING, TAPPERED ROLLER 7 4-13 224223 BEARING, CYLINDER ROLLER 56 3-57
223210 O-RING 29 4-39 224224 BEARING, CYLINDER ROLLER 57 3-61
223212 PLUG 48 4-23 224225 BEARING, FOUR POINT 60 3-61
223213 PLUG 30 4-39 224228 O-RING 79 3-65
223213 DP TEAR-OFF-PLUG 49 4-23 224229 O-RING 15 3-63
223214 PIN, DOWEL 8 4-39 224229 O-RING 81 3-55
223214 DOWEL PIN 40 4-23 224229 O-RING 81 3-57
223218 PILOT VALVE 1 4-25 224229 O-RING 81 3-61
223218 O-RING 26 4-39 224229 O-RING 81 3-65
223219 O-RING 2 4-25 224231 O-RING 83 3-55
223219 SCREW, CAP 28 4-39 224231 O-RING 83 3-57
223220 SOCKET SCREW 3 4-25 224231 O-RING 83 3-59
223220 PLUG 27 4-39 224232 O-RING 84 3-61
223230 PISTON ROD 17 4-23 224235 O-RING 9 3-63
223239 TAPERED ROLLER BEARING 25 4-23 224235 O-RING 80 3-65
223245 SAFETY RING 36 4-23 224236 O-RING 27 3-63
223247 VALVE, PILOT 24 4-39 224236 O-RING 85 3-65
223552 PISTON COMPLETE 1 4-27 224237 SPRING, COMPRESSION 12 3-63
223646 LEVER, MERITOR BRAKE 44 3-79 224240 WASHER, THRUST 32 3-63
223648 PLATE, DISTRIBUTION 4 4-39 224241 BUSH 33 3-63
223654 ROTARY, GROUP 2 4-39 224244 PISTON 11 3-63
223655 PISTON, CONTROL 20 4-39 224249 CIRCLIP, SHAFT 30 3-63
223657 PLATE, SWASH 11 4-39 224250 SPACER 39 3-63
223658 SHAFT, DRIVE 14 4-39 224253 PIN, SPRING 29 3-63
223661 SCREW, SOC. HEAD 10 4-39 224253 PIN, SPRING 40 3-57
223662 SHAFT, DRIVE 4 4-13 224254 PLUG, DRAIN MAGNETIC 43 3-51
223674 PLUG 4 4-25 224254 PLUG, DRAIN MAGNETIC 43 3-53
WASHER, DOWTY, PILOT VALVE 224257 BOLT, EYE 50 3-51
223674 25 4-39
CAPS 224257 BOLT, EYE 50 3-53
223714 KIT,REPAIR AIRDRYER UNLOADER A 5-9 224258 CIRCLIP, EXTERNAL 25 3-63
223716 KIT, BEARING 2 3-79 224258 CIRCLIP, EXTERNAL 64 3-65
223717 KIT, SEAL & GASKET 5 3-79 224282 WASHER, WEAR 37 3-63
4206D 4x4 HAULER

12-25
NUMERICAL INDEX
I I
T T
E E
M M
224292 SUPPORT, LUMBAR ASSEMBLY 16 7-43 224437 FITTING, BREATHER EXT 2 3-49
224363 COIL, DIRECTIONAL CONTROL 14 4-5 224445 HOUSING, MC 1 3-53
224363 COIL, DIRECTIONAL CONTROL 14 4-7 224454 CAPSCREW 3 3-63
224364 COIL, 24V 20 4-5 224463 ADAPTER, FLANGE 20 3-65
224364 COIL, 24V 20 4-7 224467 FRAME 104 3-53
224367 CIRCLIP, INTERNAL 19 3-63 224468 GLASS 106 3-53
224367 CIRCLIP 65 3-55 224469 O-RING 105 3-53
224367 CIRCLIP, INTERNAL 65 3-61 224475 FILTER ASSY 10 3-67
224367 CIRCLIP, INTERNAL 65 3-65 224478 PIPE, CONNECTION 8 3-67
224368 PLUG 45 3-51 224480 FITTING, SWIVEL, ELBOW 7 3-67
224368 PLUG 45 3-53 224481 FITTING, STUD, MALE 3 3-67
224370 SCREW, HEX 7 3-63 224482 REDUCER, THREADED 9 3-67
224370 SCREW, HEX 67 3-55 224487 NUT 5 3-67
224370 SCREW, HEX 67 3-57 224489 RING, CUTTING 4 3-67
224370 SCREW, HEX 67 3-59 224492 PUMP, GEAR 1 3-67
224370 SCREW, HEX 67 3-61 224493 FORK 2 3-63
224370 SCREW, HEX 67 3-65 224499 BOLT, EYE 50 3-53
224372 SCREW, HEX 5 3-63 224667 VALVE, DRAIN SELF VENTING 4 2-79
224373 MAGNET 4 3-65 224670 BOWL, SEE-THRU 3 2-79
224373 MAGNET 21 3-63 224675 PILOT VALVE 7 4-25
224374 SCREW, CAP, SPECIAL 74 3-57 224676 ROTARY GROUP 1 4-23
224376 KIT, REPAIR 3 4-29 224676 THRUST DISC 11 4-27
224377 SHAFT, OUTPUT REAR 9 3-61 224677 ROTARY GROUP 2 4-23
224377 SHAFT, OUTPUT FRONT 9 3-65 224677 DISTRIBUTOR PLATE 13 4-27
224391 KIT, INTERSECTION SEALS 30 4-5 224678 PUMP HOUSING 3 4-23
224391 KIT, INTERSECTION SEALS 30 4-7 224679 PUMP HOUSING 4 4-23
224398 VALVE, PRESSURE RELIEF 1 4-5 224680 PORT PLATE 6 4-23
224398 VALVE, PRESSURE RELIEF 1 4-7 224681 SWASH PLATE 7 4-23
224399 ORIFICE 2 4-5 224682 SWASH PLATE 8 4-23
224399 ORIFICE 2 4-7 224683 DRIVE SHAFT 11 4-23
224400 ORIFICE 9 4-5 224684 DRIVE SHAFT 12 4-23
224400 ORIFICE 9 4-7 224685 SHAFT COUPLER 13 4-23
224401 VALVE, CHECK 11 4-5 224686 CONTROL PISTON 16 4-23
224401 VALVE, CHECK 11 4-7 224687 CENTERING RING 23 4-23
224402 VALVE, SHUTTLE 13 4-5 224688 STOP RING 29 4-23
224402 VALVE, SHUTTLE 13 4-7 224689 SHAFT SEAL 31 4-23
224403 VALVE, CHECK 3 4-5 224690 O-RING 34 4-23
224403 VALVE, CHECK 3 4-7 224691 ROTARY GROUP 14 4-27
224404 VALVE, DIFF PRESSURE SEND 10 4-5 224692 CYLINDER 2 4-27
224404 VALVE, DIFF PRESSURE SEND 10 4-7 224693 SPRING 7 4-27
224405 VALVE, CHECK 12 4-5 224694 RETAINING PLATE 4 4-27
224405 VALVE, CHECK 12 4-7 224695 PRESSURE PIN 9 4-27
224406 VALVE, PRESSURE RELIEF 15 4-5 224696 SEEGER-V-RING 10 4-27
224406 VALVE, PRESSURE RELIEF 15 4-7 224699 VALVE, RELIEF 7 4-5
224407 VALVE, DIRECTIONAL CONTROL 21 4-5 224699 VALVE, RELIEF 7 4-7
224407 VALVE, DIRECTIONAL CONTROL 21 4-7 224716 BRACKET 16 3-67
224408 COIL, 24V 20 4-5 224717 PIPE, SUCTION 12 3-67
224408 COIL, 24V 20 4-7 224785 PIPE, RETURN 6 3-67
224412 KIT, SEAL 25 4-5 224786 P-CLAMP 13 3-67
224412 KIT, SEAL 25 4-7 224817 PLUG, SUCTION 18 3-67
224413 KIT, SEAL 26 4-5 224918 COVER, CUSHION 9 7-43
224413 KIT, SEAL 26 4-7 224919 SKIRT, SUSPENSION 3 7-43
224416 MOUNTING, TOP, T/CASE 14 3-49 224920 SHOCK ABSORBER 6 7-43
224417 MOUNTING, BOTTOM, T/CASE 15 3-49 224921 SPRING, AIR 8 7-43
224429 GLASS, SIGHT-TRANSFER BOX 102 3-51 224922 VALVE, AIR 7 7-43
224431 INSERT, REAR INPUT 8 3-57 224923 TRACK, SET 4 7-43
224432 SHAFT, EXTENSION 25 3-57 224923 TRACK, SET 11 7-41
224433 LID, INPUT 32 3-57 224924 TETHER BELT SET 5 7-43
224434 BEARING, BALL 61 3-57 224927 KNOB, BACK ADJUSTMENT 10 7-43
224435 BEARING, ROLLER 63 3-57 224930 PAD, ARM, LH 18 7-43
224436 SCREW, CAP 75 3-57 224931 LUMBER, TWO WAY 11 7-43
4206D 4x4 HAULER

12-26
NUMERICAL INDEX
I I
T T
E E
M M
224932 KNOB, ARM ADJUSTMENT 19 7-43 225404 KEY, SHAFT 3 4-13
224933 SEAT BELT SET 12 7-43 225405 SHIM 12 4-13
224934 LEVER, HEIGHT ADJUSTMENT 13 7-43 225406 BEARING, TAPERED ROLLER 13 4-13
224936 CHASSIS 14 7-43 225407 SEAL, SHAFT 6 4-13
224937 CUSHION ASSEMBLY 15 7-43 225408 O-RING 14 4-13
ARMREST SET ASSY, MKII, 225409 SCREW, SOC HD 17 4-13
224941 17 7-43
UPGRADE 225410 DOWEL PIN 15 4-13
224960 SEATBELT, RETRACTABLE 19 7-41 225411 DOWEL PIN 8 4-13
225230 SLIDE, CLUTCH 24 3-63 225412 PLUG 20 4-13
225232 CARRIER, PLANETARY 31 3-63 225413 VALVE, SEAT SLEEVE 19 4-13
225233 PIN, PLANETARY 40 3-63 225414 VALVE, CARTRIDGE 18 4-13
225234 GEAR, INPUT 18 3-55 225415 DISTRIBUTION PLATE 11 4-13
225234 GEAR, INPUT 18 3-57 226001 RELAY 24V 51 7-49
225235 GEAR, IDLER 17 3-59 226002 RELAY BOARD ASSY 49 7-49
225236 GEAR, OUTPUT 16 3-65 226003 DC CONVERT MOD ASSY 48 7-49
225236 GEAR, OUTPUT 41 3-63 226004 WIRING HARNESS 47 7-49
225237 GEAR, RING 35 3-63 226005 NYLON SPACER 46 7-49
225238 GEAR, PLANET-SET 38 3-63 226006 HOSE, HEATER, 60MM LONG 33 7-49
225239 GEAR, SUN 34 3-63 226006 HOSE, HEATER, 325MM LONG 34 7-49
225240 SHAFT, INPUT 12 3-55 226006 HEATER HOSE, 220MM LONG 45 7-49
225240 SHAFT, INPUT 12 3-57 226007 RECEPTACLE 37 7-49
225241 SHAFT, IDLER 11 3-59 226008 RETAINER 36 7-49
225242 SHAFT, OUTPUT REAR 9 3-61 226009 STUD BAIL STYLE 35 7-49
225243 SHAFT, OUTPUT FRONT 22 3-63 226010 CONSTANT TENSION BAND CLAMP 32 7-49
225244 INSERT, INPUT REAR 8 3-55 226011 NYLON SPACER 27 7-49
225245 PLUG, SCREW 20 3-63 226012 SHAFT ADAPTER 24 7-49
225245 PLUG, SCREW 99 3-51 226013 SNAP BUSHING 23 7-49
225245 PLUG, SCREW 99 3-53 226014 COPPER TUBE ASSY 20 7-49
225245 PLUG, SCREW 99 3-61 226015 MOTOR ACTUATOR 12V 19 7-49
225245 PLUG, SCREW 99 3-65 226016 MOTORIZED VALVE ASSY 18 7-49
225246 HOUSING, CLUTCH, DROP BOX 1 3-63 226017 THERMOSTAT 17 7-49
225246 HOUSING, CLUTCH, DROP BOX 3 3-65 226018 BLOWER ASSY, 24V 15 7-49
225247 HOUSING, BEARING FRONT 2 3-65 226019 AIR FILTER ASSY 14 7-49
225247 HOUSING, BEARING FRONT 28 3-63 226020 EVAPORATOR COIL 13 7-49
225250 COVER, ACTUATOR 8 3-63 226021 HEATER COIL 12 7-49
225250 COVER, ACTUATOR 26 3-65 226022 LOCK WASHER 58 7-49
225251 BEARING, SPACER 27 3-55 226023 PANEL NUT 57 7-49
225252 FLANGE 31 3-55 226025 PLATE, PORT 9 4-39
225252 FLANGE 31 3-57 226026 KIT, SEAL 4-33
225253 LID, INPUT 32 3-55 226027 KIT, CENTERING SPRING 4-33
225254 LID, INPUT 33 3-59 226028 VALVE,STEERING 4 4-33
225255 PLATE, RETAINER 34 3-55 226029 VALVE, POWER LIMITER 27 4-33
225257 COVER, CLUTCH 4 3-63 226030 DRIVE 6 4-33
225257 COVER, CLUTCH 36 3-65 226031 RACE, BEARING 15 4-33
225258 HOUSING, DROP BOX 1 3-51 226032 RACE, BEARING 16 4-33
225259 BUSH 23 3-63 226033 RETAINER, FRONT 17 4-33
225260 ROLLER, NEEDLE 36 3-63 226034 RING, RETAINING 22 4-33
225261 BEARING, CYLINDER ROLLER 55 3-59 226042 COUPLING,STRAIGHT STUD 10 11-7
225262 HCM, HELICOIL 101 3-51 226043 COUPLING,ELBOW STUD 12 11-9
225262 HCM, HELICOIL 101 3-53 226044 COUPLING,BULKHEAD STRAIGHT 3 11-5
225263 BEARING, DEEP GROOVE BALL 26 3-63 226045 COUPLING,ELBOW 1 11-5
225263 BEARING, DEEP GROOVE BALL 59 3-65 226049 CASING ASSY 1 7-49
225268 O-RING 86 3-61 226050 SIDE COVER ASSY 2 7-49
225269 O-RING 15 3-67 226051 TOP COVER ASSY 3 7-49
225269 O-RING 82 3-59 226052 MOUNTING PLATE, ACTUATOR 4 7-49
225270 BEARING, SPERICAL 61 3-55 226053 FLAPPER, FLOOR 5 7-49
225271 INSERT, THREADED 100 3-51 226054 FLAPPER, DEFROST / DASH 6 7-49
225271 INSERT, THREADED 100 3-53 226055 FLAPPER, FRESH AIR 7 7-49
225400 ROTARY GROUP 10 4-13 226056 SUPPORT, COIL 8 7-49
225402 PORT PLATE 16 4-13 226057 SUPPORT, BLOCK VALVE 9 7-49
225403 SWASH PLATE 9 4-13 226065 PLATE, MCC CONTROL PANEL 2 6-33
4206D 4x4 HAULER

12-27
NUMERICAL INDEX
I I
T T
E E
M M
HOLDER, LAMP, MCC CONTROL 241260 HOSE 2 5-13
226066 7 6-33
PANEL 241261 HOSE 1 5-13
226067 HARNESS, MCC CONTROL PANEL 4 6-33 241274 HOSE 31 5-15
226068 OVERLAY, MCC CONTROL PANEL 3 6-33 241344 HOSE 6 5-3
226126 LENS, HEADLAMP, COMBO, LHS 9 6-45 241362 HOSE 4 5-5
226127 LENS, HEADLAMP, COMBO, RHS 10 6-45 241362 HOSE 5 5-5
226208 PLUG,THREADED 11 11-9 241413 HOSE 29 5-15
226223 CAP, FILL CONNECTOR 6 11-13 241844 HOSE 3 5-3
226224 PADS, DISC 47 3-79 243007 HOSE 24 4-53
226226 METERING UNIT, NO 1 2 11-9 243138 CYL,STEER 144 4-31
226226 METERING UNIT, NO 1 4 11-7 243138 HOSE 145 4-21
226229 COUPLING,STRAIGHT 10 11-9 243138 HOSE 145 4-31
226229 COUPLING,STRAIGHT 11 11-7 243139 HOSE 146 4-31
226348 FILTER, BRASS, 1/4 26 5-19 243139 HOSE 147 4-31
226349 FILTER, BRASS, 1/8 27 5-19 243140 HOSE 148 4-21
226385 KIT, LID & GASKET 6 2-79 243142 HOSE 149 4-21
226386 KIT, T-HANDLE & O-RING 7 2-79 243143 HOSE 150 4-19
226530 SPACER, WITH CAP SCREW 7 7-81 243144 HOSE 151 4-19
226531 SPRING 5 7-81 243145 HOSE 152 4-31
226532 HOLDER, FILTER ASSY 6 7-81 243146 HOSE 153 4-31
226550 SPRING, RETURN 20 7-41 243147 HOSE 154 4-19
BRACKET, MTG, A/GREASER DIS- 243148 HOSE 155 4-21
226565 4 11-3
PLAY 243149 HOSE 156 4-19
226572 PEDAL 4 4-45 243150 HOSE 157 4-19
226657 CIRCLIP 31 7-39 243151 HOSE 158 4-21
226658 CIRCLIP 32 7-39 243152 HOSE 159 4-21
226659 BEARING 33 7-39 243153 HOSE 160 4-9
230152 CYLINDER 4 4-47 243154 HOSE 161 4-9
230215 CYL,STEER,D70 1 4-35 243155 HOSE 162 4-21
230236 CYL, SUSP STRUT, RHS 2 7-85 243159 HOSE 163 4-11
230237 CYL, SUSP STRUT, LHS 2 7-85 243160 HOSE 164 4-19
230242 CYL, SUSP STRUT, RHS 2 7-83 243160 HOSE 164 4-9
230242 CYL, SUSPENSION STRUT, RHS A 7-85 243161 HOSE 165 4-9
230244 CYL, SUSP STRUT, LHS 3 7-83 243162 HOSE 22 3-93
230244 CYL, SUSPENSION STRUT, LHS A 7-85 243162 HOSE 166 4-11
230315 CLAMP,RUBBER,STEER HOSES 140 4-31 243163 HOSE 167 4-15
240410 HOSE 3 7-103 243165 HOSE 169 4-11
240498 TEST PIPE (2.5M) 4 10-27 243166 HOSE 170 4-11
240499 TEST PIPE (1.0M) 5 10-27 243167 HOSE 171 4-9
240713 HOSE 4 7-103 243167 HOSE 172 4-9
240888 HOSE 15 7-105 243173 HOSE 33 4-41
241009 HOSE 141 4-21 243174 HOSE 34 4-41
241142 HOSE 142 4-21 243175 HOSE 35 4-41
241143 ASSY, HOSE, HVAC, COMP, COND 19 7-51 243176 HOSE 36 4-41
241144 ASSY, HOSE, HVAC, COND, FWALL 20 7-51 243177 HOSE 37 4-41
241145 ASSY, HOSE, HVAC, FWALL, COMP 21 7-51 243178 HOSE 38 4-43
241146 ASSY, HOSE, HVAC, FWAL, DRY 4 7-47 243179 HOSE 39 4-43
241147 ASSY, HOSE, HVAC, DRY, UNIT 3 7-47 243180 HOSE 40 4-43
241148 ASSY, HOSE, HVAC, UNIT, FWAL 2 7-47 243181 HOSE 41 4-43
241156 HOSE 25 5-15 243182 HOSE 42 4-43
241159 HOSE 26 5-15 243182 HOSE 43 4-43
241161 HOSE 27 5-15 243184 HOSE 173 4-21
241162 HOSE 28 5-15 243185 HOSE 174 4-21
241169 HOSE 30 5-15 243267 HOSE 175 4-11
241170 HOSE 7 5-3 243268 HOSE 176 4-11
241179 HOSE 4 2-77 243275 HOSE 177 4-11
241180 HOSE 3 2-77 243276 HOSE 3 4-47
241181 HOSE 2 2-77 243277 HOSE 2 4-47
241210 HOSE 2 7-103 243281 HOSE 178 4-15
241211 HOSE 11 7-109 243281 HOSE 179 4-15
241213 HOSE 1 7-103 243283 HOSE 180 4-15
4206D 4x4 HAULER

12-28
NUMERICAL INDEX
I I
T T
E E
M M
243344 HOSE 181 4-15 262570 KIT, HITCH, MISKIN C 7-99
243346 HOSE 182 4-15 262651 KIT, CAB, SPARE, COMPLETE 1 7-9
243384 HOSE 25 4-53 262857 KIT, CAB, SPARE, COMPLETE, MK II 1 7-9
243393 HOSE 26 4-53 262867 KIT, TYRE INFLATION 1 7-111
243394 HOSE 27 4-53 262907 KIT, SWITCH, DASH, BANK 4 6-19
243395 HOSE 28 4-53 262907 KIT, SWITCH, DASH, BANK A 6-31
243396 HOSE 29 4-53 262947 KIT, FILTER, TWIN GREASE 2 11-13
243397 HOSE 30 4-53 263441 KIT, WIPER 3 6-11
243398 HOSE 31 4-53 263441 KIT, WIPER A 6-35
243399 HOSE 32 4-53 263607 KIT, PEDAL, IMPROVEMENT 5 4-45
243400 HOSE 33 4-53 280016 LOCTITE, 2 FORM-A-GASKET 9-3
243401 HOSE 34 4-53 THREADLOCKING COMPOUND,
280039 9-3
243402 HOSE 35 4-53 HIGH STRENGTH
243403 HOSE 36 4-53 280071 GUAGE, INFLATOR, COMBI 2 7-111
243404 HOSE 37 4-53 280081 CHAIN WRENCH 1 10-29
243405 HOSE 38 4-53 THREADLOCKING COMPOUND, MED
280085 9-3
243405 HOSE 39 4-53 STRENGTH
243417 HOSE 20 4-17 280089 THREADLOCKING COMPOUND 9-3
243418 HOSE 21 4-17 280107 LOCTITE, 518 ANAEROBIC GASKET 9-3
243418 HOSE 168 4-15 280111 LOCTITE, 599 GASKET, HIGH TEMP 9-3
243420 HOSE 40 4-53 280145 REAR/FRONT DIFF INSERT TOOL 1 10-23
243443 HOSE 41 4-53 280146 THROUGH DRIVE INSERT TOOL 2 10-23
243445 HOSE 183 4-19 THROUGH DRIVE SEAL BEARING
280147 3 10-23
243602 HOSE 143 4-11 TOOL
243610 HOSE 2 5-5 280149 BEARING RESISTANCE TOOL 4 10-23
243690 HOSE 5 7-103 280173 HUB NUT SPANNER 5 10-23
243696 HOSE 23 4-17 280174 STUB AXLE GUIDE STUD 6 10-23
243770 HOSE 2 3-47 280177 19MM SOCKET 2 10-25
243771 HOSE 1 3-47 280227 TECTANE 1020 9-3
250193 T/CASE, ASSEMBLY 1 3-49 TOOLS PRESS SPHERICAL BEAR-
280245 3 10-25
250289 T/CASE, GEAR RATIO ASSEMBLY 1 3-49 ING
251203 ENGINE, DC OM501LA TIER 2 1 2-3 280246 TOOL PRESS CAB MOUNTING 3 10-29
260658 PIN ASSY, CAB TILT CYL 1 4-47 280251 PIN EXTRACTOR 4 10-29
260767 KIT,MIRRORS,ELECT ADJ 1 7-13 280257 NITROGEN CHARGE KIT 4 10-25
260768 KIT, MIRRORS, MANUAL ADJ 1 7-11 280261 ADJUSTABLE C-SPANNER 6 10-27
261677 OIL SAMPLING KIT 1 10-15 280273 CASSETTE SEAL INSTALLER 7 10-23
261926 KIT, AIR DRYER A 5-7 280329 OSCILLATION TOOL 2 10-29
261930 KIT, FAN ASSY, T/M COOLING A 3-45 280349 LOCK PLATE TOOL 2 10-15
261933 KIT, COOLER ASSY, T/M COOL A 3-47 280401 FLANGE HOLD TOOL 8 10-23
262064 KIT, 20LT RESERVOIR 1 5-3 280450 LOCTITE, 767 ANTI-SEIZE 9-3
262064 KIT, 20L RESERVOIR A 5-11 280470 STEERING CYLINDER NUT TOOL 7 10-27
262270 W/SET,HAULER A 3-105 280479 MINIDIAG 4 10-31
KIT, BRAKE, REAR AXLE, 280528 PRO-LINK (V8.TID2) 1 10-31
262318 A 3-97 280537 CARTRIDGE (V9.TID3) 2 10-31
DISC,4206D
262354 KIT MUDGUARD, REAR, RH 2 7-91 280538 CARD (V9.TID3) 3 10-31
262354 KIT, MUDGUARD, REAR, RH B 7-93 280549 TOOL, PLT, SUSP STRUT GAUGE 5 10-25
262355 KIT MUDGUARD, REAR, LH 1 7-91 281000 LOCKING FIXTURE 1 10-19
262355 KIT, MUDGUARD, REAR, LH A 7-93 281001 TIGHTENING FIXTURE 2 10-19
262358 KIT, PARKER ELECT/HYD CONTROL 3 6-27 281002 SHIELD PUNCH 3 10-19
262361 KIT, HITCH, REYNOLDS A 7-99 281003 HEATING PLUG 4 10-19
262362 KIT, HITCH, MISKIN B 7-99 281004 SEAL PUNCH 5 10-19
262367 KIT, TOGGLE CONTROLS, JD 2 6-27 281005 PRESS TOOL BEARING 6 10-19
KIT, BRAKE, FRNT, AXLE, 281006 PIN INSERTING TOOL 7 10-19
262388 A 3-95
DISK,4206D 281007 SPEC. 2 PIN SPANNER 8 10-19
262505 KIT, WIPER SYSTEM, 4206D, REAR 1 6-27 281008 HEATING PLUG 9 10-19
262518 W/SET,HAULER 1 3-107 281008 PRESS TOOL 19 10-19
262539 KIT,FINAL DRIVE,DISC 21 3-83 281009 CLAMPING PLATE 10 10-19
262539 KIT,FINAL DRIVE,DISC 21 3-85 281013 HEATING PLUG 11 10-19
262539 KIT, FINAL DRIVE A 3-89 281016 GUIDE PIN M12 12 10-19
262553 KIT,BRAKE,REAR AXLE,DISC,4206D 22 3-85 281017 GUIDE PIN M10 13 10-19
262554 KIT,BRAKE,FRNT AXLE,DISC,4206D 22 3-83 281018 PRESS FIXTURE 14 10-19
4206D 4x4 HAULER

12-29
NUMERICAL INDEX
I I
T T
E E
M M
281019 PRESS TOOL 15 10-19 281320 PULLER FOR BEARING ASSEMBLY 4 10-13
281020 SUPPORT FIXTURE 16 10-19 281321 PULLER FOR BEARING HOUSING 5 10-13
281021 PRESS FIXTURE 17 10-19 281322 DIAL GAUGE 0.001MM 20 10-7
281024 SUPPORT FIXTURE 18 10-19 DRIFT FOR REMOVING VALVE
281326 35 10-7
281026 JACKING SCREW 20 10-19 GUIDE
281027 EYE BOLT 21 10-21 281327 GAUGE 9MM 31 10-7
281028 TORQUE FIXTURE 22 10-21 281330 SPECIAL MAGNET 10 10-3
281029 ALIGNMENT FIXTURE 23 10-21 281333 ADAPTER 41 10-9
281030 PRESSING FIXTURE 24 10-21 281335 CHILLING BOX 2 10-11
281031 TORQUE FIXTURE 25 10-21 281336 SLEEVE FOR VALVE STEM SEAL 11 10-3
281056 C2 SPRING COMPRESSOR 3 10-15 281337 INSTALLER WATER PUMP SEAL 40 10-9
281057 C5 SPRING COMPRESSOR 4 10-15 281340 MAGNET STAND FOR DIAL GAUGE 21 10-7
C1, C2 AND C5 SPRING COMPRES- 281349 SOCKET 19MM 3/4” SQUARE 25 10-7
281058 5 10-15
SOR TOOL BASE 281357 COUNTER HOLD WRENCH 2 10-13
281059 OUTPUT SEAL INSTALLER 6 10-15 281358 GUIDE SLEEVE FOR CAM SHAFT 30 10-7
281060 INPUT SEAL INSTALLER 7 10-15 MEASURING PLATE FOR LINER PRE-
281359 23 10-7
281061 OUTPUT BEARING CUP INSTALLER 8 10-15 LOAD AND LINER PETRUSION
OUTPUT BEARING INSTALLER/ REMOVE AND INSTALLER FOR CYL-
281062 9 10-15 281361 24 10-7
DRIVE SLEEVE INDER LINER
281063 SPANNER NUT TORQUE TOOL SET 10 10-15 PISTON RING PLIER COMPRESSING
281362 36 10-7
TURBINE SHAFT BUSHING/OUTPUT PISTON RING
281064 BUSHING/P2 CARRIER BUSHING 11 10-15 DRIFT WITH BUSHING FOR VALVE
281363 33 10-7
INSTALLER GUIDE INSTALLING
P1 CARRIER BUSHING AND CLAMPING SUPPORT FOR VALVE
281364 34 10-7
GROUND SLEEVE BEARING, PUMP, LIFTER
281065 12 10-15
PUMP BODY BUSHING AND BEAR- 281366 MEASURING DEVICE 26 10-7
ING RETAINER BUSHING INSTALLER 281369 ADAPTER M33 FOR DC280167 39 10-9
ROTATING CLUTCH BUSHING INSTALLER FOR AIR COMPRESSOR
281066 13 10-15 281374 37 10-9
INSTALLER BEARING
FRONT SUPPORT SLEEVE AND PTO 281375 PULLER FOR BEARING HOUSING 6 10-13
281067 14 10-15
BEARING INSTALLER CLAW TYPE WRENCH FOR PROTEC-
281376 22 10-7
TORQUE CONVERTER COVER TIVE SLEEVE
281068 15 10-15
BUSHING INSTALLER SOCKET INSERT M14XZN CRANK
281377 12 10-3
CHARGING PUMP BUSHING SHAFT REAR
281069 16 10-15
INSTALLER 281378 ADAPTER FOR DC280147 32 10-7
281070 TRANSMISSION HOLDING BRACKET 17 10-15 281380 THREADED INSERT FOR DC280033 16 10-3
281071 BEARING RACE REMOVER 19 10-17 SOCKET INSERT M16XZN CRANK
281381 13 10-3
281072 DRIVE HANDLE 20 10-17 SHAFT FRONT
281073 SEAL REMOVER 21 10-17 281383 ADAPTER 14 10-3
281076 OVERHALL STAND 22 10-17 281394 DIAGRAM SHEETS 15 10-3
281077 VALVE BODY PARTS TRAY SET 23 10-17 281395 VALVE SEAT CUTTER 3 10-11
281088 C1 SPRING COMPRESSOR 24 10-17 281396 VALVE SEAT CUTTER 4 10-11
MAIN-PRESSURE SPRING 290086 KIT, CALIPER FIXING PARTS 3 3-95
281091 25 10-17
REMOVER/INSTALLER 290086 KIT, CALIPER FIXING PARTS 3 3-97
281093 TRANSMISSION HOLDING BRACKET 18 10-15 290142 PROPSHAFT 5 3-69
TORQUE CONVERTOR END PLAY 290143 PROPSHAFT 4 3-69
281096 26 10-17
GAUGE 290144 AIR CLEANER ASSY 1 2-87
TORQUE CONVERTER RIVET 290144 CLEANER, AIR, RADIAL SEAL 2 2-85
281097 27 10-17
INSTALLER 290145 PRE-CLEANER 1 2-85
281100 WEAR PLATE RIVET INSTALLER 28 10-17 290145 PRE-CLEANER 7 2-87
MAIN-PRESSURE RELIEF SPRING 290147 CALIPER, WABCO 2 3-95
281113 29 10-17
COMPRESSOR 290147 CALIPER, WABCO 2 3-97
281301 HAND GUN FOR CARTRIDGES 9 10-3 290148 CALIPER, WABCO 1 3-95
281308 BEARING PULLER 28 10-7 290148 CALIPER, WABCO 1 3-97
281309 REMOVER FOR VALVE SEAT RING 5 10-11 290261 PROPSHAFT 2 3-69
281310 REMOVER FOR VALVE SEAT RING 6 10-11 290261 PROPSHAFT 3 3-69
281312 SUPPORT FOR REMOVER 7 10-11 290261 PROPSHAFT, 0310,8.5C,8.5C,165M85 7 3-71
281312 SUPPORT FOR BEARING PULLER 29 10-7 290304 PROPSHAFT 1 3-69
281313 SUPPORT 3 10-13 290304 PROPSHAFT, 0368,8.5C,8.5C,165M85 12 3-71
PULLER FOR CRANK SHAFT SEAL PROPSHAFT,
281316 27 10-7 290331 5 3-71
SLEEVE 1215D180D180SERRATED70
281318 PULLER FOR WATER PUMP PULLY 42 10-9 290333 CALIPER, LH A 3-99
4206D 4x4 HAULER

12-30
NUMERICAL INDEX
I I
T T
E E
M M
290334 CALIPER, RH A 3-99 AL100036 BOLT 15 3-31
290337 GREASER, AUTO 1 7-107 AL100038 SCREW,HEX HEAD 55 3-21
290340 SEAT, PNEUMATIC 1 7-41 AL100043 SCREW, 11 3-41
290340 SEAT ASSEMBLY, PNEUMATIC 1 7-43 AL100044 RING,RETAINING 7 3-41
290396 PROPSHAFT, 0695D100D100,2020 1 3-71 AL100045 NUT 21 3-41
290421 ACTUATOR, PARK BRAKE 1 3-77 AL100046 BOLT 37 3-5
290421 PARK BRAKE ASSEMBLY 1 3-79 AL100047 BOLT 38 3-5
310009 DIFFERENTIAL HEAD (RATIO 4,11:1) 1 3-101 AL100048 BOLT 21 3-13
310009 DIFF HEAD 5 3-83 AL100048 BOLT 39 3-3
310009 DIFF HEAD 8 3-85 AL100108 BOLT,MOUNTING 147 3-27
361030 KIT, SER-500HR B35/40D A/GREASE 8-3 AL100118 BOLT,FLANGED 98 3-23
361031 KIT, SERVICE 500HR B35D/B40D 8-3 AL120002 PLUG ASSEMBLY,PRESSURE TAP 171 3-27
361032 KIT, SERVICE 1000HR B35D/B40D 8-3 AL120003 PLUG, TACHOGRAPH 29 3-37
361033 KIT, SERVICE 2000HRS B35D/B40D 8-3 AL120004 VENT ASSEMBLY, OIL 2 3-35
361034 KIT, SERVICE 4000HRS B35D/B40D 8-3 AL120005 PLUG ASSEMBLY,OIL DRAIN 169 3-27
910149 TRIM, DOOR SEAL 25 7-55 AL120006 PLUG,CONVERTER END 178 3-27
910264 INSULATION, HOSE, HVAC 1 7-47 AL120020 PLUG ASSY,COOLER PORT 1 3-29
910269 TUBING, NITRILE 18 7-89 AL120026 PLUG, CONVERTER END 2 3-31
910321 GROMMET, STRIP 1 6-7 AL140001 O-RING 5 3-35
19091201 RIM BASE 1 3-105 AL140001 O-RING 33 3-37
19091201 RIM BASE 9 3-107 AL140001 O-RING 40 3-7
19091202 RIM FLANGE 2 3-105 AL140001 O RING 61 3-23
19091202 RIM FLANGE 2 3-107 AL140002 O-RING 4 3-33
19091203 TAPER RING 3 3-105 AL140003 O RING 172 3-27
19091203 TAPER RING 3 3-107 AL140006 O RING 67 3-23
19091204 LOCK RING 4 3-105 AL140006 O-RING 83 3-23
19091204 LOCK RING 4 3-107 AL140007 O RING 66 3-23
91026401 INSULATION, HOSE, HVAC 22 7-51 AL140007 O-RING 84 3-23
541 589 03 LOCKING DEVICE FOR AUXILIARY AL140008 O-RING 62 3-23
43 10-9
63 00 AIR COMPRESSOR AL140008 O RING 126 3-25
A29506054 THRUST WASHER P3 15 3-37 AL140009 SEAL, FILL TUBE 3 3-9
A29506054 THRUST WASHER P3 18 3-37 AL140010 O RING 12 3-13
A29515618 ASSY,BEARING,ROLLER 17 3-37 AL140010 O-RING 41 3-3
AL100001 BOLT 2 3-7 AL140012 O-RING 4 3-15
AL100001 BOLT 181 3-27 AL140013 SEAL ASSEMBLY, OIL 5 3-15
AL100002 BOLT 2 3-15 AL140014 O-RING 12 3-21
AL100002 BOLT 10 3-35 AL140015 O-RING 59 3-21
AL100002 BOLT 35 3-7 AL140017 O RING 176 3-27
AL100003 BOLT 35 3-5 AL140018 O RING 177 3-27
AL100003 BOLT 38 3-7 AL140019 O RING 170 3-27
AL100004 BOLT 14 3-15 AL140020 O RING 127 3-25
AL100005 BOLT 1 3-33 AL140022 O-RING 3 3-31
AL100006 BOLT 2 3-37 AL140023 O-RING 32 3-31
AL100007 RIVET 6 3-7 AL140030 O RING 19 3-13
AL100007 RIVET 17 3-7 AL140030 O-RING 42 3-3
AL100008 SCREW 37 3-7 AL150002 BEARING ASSEMBLY,ROLLER 19 3-37
AL100011 WASHER, SEALRING 28 3-37 AL150002 BEARING ASSEMBLY, ROLLER 36 3-37
AL100013 LOCKWASHER 15 3-39 AL150003 BEARING, THRUST 12 3-33
AL100014 NUT, CONNECTOR 16 3-39 AL150004 BEARING, THRUST 16 3-33
AL100020 BOLT 1 3-15 AL150005 BEARING, THRUST 36 3-33
AL100020 BOLT 6 3-15 AL150006 CUP, ROLLER BEARING 26 3-37
AL100021 BOLT, FLANGED 106 3-25 AL150007 BALL 23 3-15
AL100022 BOLT 75 3-23 AL150008 BEARING ASSEMBLY, ROLLER 26 3-15
AL100022 BOLT 89 3-23 AL150009 BEARING ASSEMBLY, ROLLER 12 3-17
AL100022 BOLT 95 3-23 1 BEARING ASSEMBLY, THRUST
AL150011 16 3-31
AL100023 SCREW, TAPPING 7 3-9 BEARING
AL100023 SCREW, TAPPING 36 3-3 2 BEARING ASSEMBLY, THRUST
AL150012 19 3-31
AL100030 NUT,PANEL 102 3-23 BEARING
AL100031 BOLT 180 3-27 AL150013 RACE, STATOR 25 3-31
AL100034 NUT 5 3-31 AL160001 BUSHING, TURBINE SHAFT 7 3-33
AL100035 BOLT, T-HEAD 36 3-31 AL160001 BUSHING 7 3-37
4206D 4x4 HAULER

12-31
NUMERICAL INDEX
I I
T T
E E
M M
AL160002 BUSHING, ROTATING CLUTCH HUB 14 3-33 AL160065 PIN,RETENTION 137 3-27
AL160003 BACKPLATE ASSY, CLUTCH 4 3-7 AL160065 PIN,RETENTION 141 3-27
AL160004 RING, RETAINING 30 3-33 AL160066 PIN, RETAINING 73 3-23
AL160005 RING, RETAINING, INTERNAL 24 3-33 AL160066 PIN, RETAINING 79 3-23
AL160006 PLATE, P1 RING, THRUST 5 3-7 AL160067 PIN,RETAINING 112 3-25
AL160006 PLATE, P1 THRUST 18 3-7 AL160067 PIN,RETAINING 120 3-25
AL160007 PLATE, PISTON RETURN 11 3-7 AL160067 PIN,RETAINING 145 3-27
AL160007 PLATE, PISTON RETURN 23 3-7 AL160068 RING, RETAINING, INTERNAL 2 3-17
AL160009 PISTON ASSEMBLY, C3 CLUTCH 15 3-7 AL160068 RING, RETAINING, INTERNAL 2 3-19
AL160009 PISTON ASSEMBLY, C4 CLUTCH 27 3-7 AL160069 WASHER, P1 THRUST 10 3-17
AL160010 RETAINER ASSY, C3 SPRING 12 3-7 AL160071 PIN,RETAINING 68 3-23
AL160010 RETAINER ASSY, C4 SPRING 24 3-7 AL160071 PIN, RETAINING 78 3-23
AL160013 COVER, REAR 30 3-37 AL160072 HOUSING, BACKSHELL 18 3-21
AL160014 DRUM, ROTATING CLUTCH 11 3-33 AL160073 FOLLOWER, BACKSHELL 17 3-21
AL160015 HOUSING, C3 CLUTCH 19 3-7 AL160073 FOLLOWER,BACKSHELL 21 3-21
AL160017 HOUSING, BACKSHELL 21 3-39 AL160087 BUSHING 8 3-15
AL160018 HOUSING, C4 CLUTCH 28 3-7 AL160088 HOUSING, PUMP 9 3-15
AL160019 HOUSING, CONVERTER 3 3-35 AL160089 PLATE, WEAR 13 3-15
AL160021 HOUSING, MAIN 43 3-7 AL160091 BUSHING 12 3-15
AL160022 BACKPLATE, C2 CLUTCH 34 3-33 AL160093 SLEEVE, GROUND 17 3-15
AL160024 HUB, C2 DRIVE 37 3-33 AL160094 PIN, DOWEL 19 3-15
AL160025 NUT,SPEED SENSOR,OUTPUT 40 3-37 AL160095 SUPPORT,FRONT ASSY 18 3-15
PISTON, BALANCE, ROTATING AL160095 SUPPORT,FRONT ASSY 20 3-15
AL160026 28 3-33
CLUTCH AL160096 SLEEVE, FRONT SUPPORT 21 3-15
AL160027 PISTON, C1 26 3-33 AL160098 PIN, DOWEL 24 3-15
AL160028 PISTON, C2 21 3-33 AL160101 BEARING ASSY,THRUST 2 3-11
AL160029 PISTON, C5 CLUTCH 23 3-37 AL160101 BEARING ASSEMBLY, THRUST 13 3-17
AL160030 PLATE, C1 CLUTCH PRESSURE 31 3-33 AL160103 GEAR, RING 14 3-17
AL160033 BACKPLATE, C2 CLUTCH 40 3-33 AL160107 BEARING ASSEMBLY, THRUST 13 3-19
AL160036 PLATE, C2 SPRING 23 3-33 BODY,SOLENOID,ROTATING
AL160109 69 3-23
AL160041 RING, RETAINING, EXTERNAL 13 3-37 CLUTCH
AL160042 RING, RETAINING, EXTERNAL 21 3-37 AL160110 VALVE,A/R 70 3-23
AL160043 RING, RETAINING 4 3-17 BODY, SOLENOID STATIONARY
AL160111 77 3-23
AL160043 RING, RETAINING 4 3-19 CLUTCH
AL160043 RING, RETAINING, INTERNAL 9 3-37 AL160112 VALVE, OVERDRIVE 87 3-23
AL160044 RING, TURBINE SHAFT RETAINING 17 3-33 AL160113 STOP, VALVE 85 3-23
AL160045 SEALRING KIT 10 3-33 AL160115 STOP,LOCKUP VALVE 111 3-25
AL160046 SEALRING, C1 25 3-33 AL160116 STOP,LUBE REGULATOR 115 3-25
AL160047 SEALRING, C1 PISTON 19 3-33 AL160117 STOP,MAIN REGULATOR 119 3-25
AL160048 SEALRING, C2 PISTON 18 3-33 AL160118 STOP,CONTROL MAIN 123 3-25
AL160049 SEALRING, EXTERNAL, LIP TYPE 20 3-33 AL160119 STOP,VALVE 132 3-25
AL160050 SEALRING, INTERNAL 25 3-37 AL160120 STOP,EXHAUST BACK 136 3-27
AL160051 SEALRING, PISTON 24 3-37 AL160121 STOP,VALVE 140 3-27
SEALRING, ROTATING CLUTCH PIS- AL160123 PIN,DOWEL 167 3-27
AL160052 92 3-33
TON AL160124 VALVE,LOCK-UP 109 3-25
AL160054 SHAFT, TURBINE 6 3-33 AL160125 VALVE,LUBE REGULATOR 113 3-25
AL160055 SHIM, TURBINE 4.000 MM 2 3-33 AL160126 VALVE,MAIN REGULATOR 117 3-25
AL160056 SHIM, TURBINE 4.203 MM 2 3-33 AL160127 VALVE,CONTROL MAIN 121 3-25
AL160057 SHIM, TURBINE 4.381 MM 2 3-33 AL160128 PIN,RETAINING 124 3-25
AL160058 SHIM, TURBINE 4.559 MM 2 3-33 AL160129 PIN,SPRING 129 3-25
AL160059 SHIM, TURBINE 4.736 MM 2 3-33 AL160130 VALVE,C2 130 3-25
AL160060 SHIM, TURBINE 4.914 MM 2 3-33 AL160131 VALVE,EXHAUST BACK 134 3-25
AL160061 SHIM, TURBINE 5.092 MM 2 3-33 AL160132 VALVE,C1 LATCH 138 3-27
AL160062 SHIM, TURBINE 5.270 MM 2 3-33 AL160134 PLATE,SEPARATOR 164 3-27
AL160063 SHIM, TURBINE 5.448 MM 2 3-33 AL160135 BODY,CONTROL VALVE 128 3-25
AL160064 SEAL, FACE 74 3-23 AL160139 COVER,FILTER 174 3-27
AL160064 SEAL, FACE 88 3-23 AL160144 BUSHING 9 3-31
AL160064 SEAL, FACE 94 3-23 AL160145 SEALRING, LOCKUP PISTON 10 3-31
AL160065 PIN,RETENTION 108 3-25 AL160146 PISTON ASSEMBLY, LOCKUP 11 3-31
AL160065 PIN,RETENTION 116 3-25 AL160147 SEALRING, LOCKUP PISTON 12 3-31
AL160065 PIN,RETENTION 133 3-25 AL160149 BACKPLATE, LOCKUP CLUTCH 14 3-31
4206D 4x4 HAULER

12-32
NUMERICAL INDEX
I I
T T
E E
M M
WASHER, TANGED, THRUST BEAR- AL160771 PLATE, PISTON RETURN 23 3-7
AL160150 20 3-31
ING AL160772 RETAINER ASSY, C3 SPRING 12 3-7
AL160151 RING, RETAINING 22 3-31 AL160772 RETAINER ASSY, C4 SPRING 24 3-7
AL160152 RETAINER, THRUST BEARING NO 2 23 3-31 AL160788 PLATE, P1 RING, THRUST, PEEK 5 3-7
AL160153 WASHER, STATOR THRUST, FRONT 24 3-31 AL170001 BRACKET, OIL FILL TUBE 6 3-9
AL160154 ROLLER, STATOR 27 3-31 AL170001 BRACKET, OIL FILL TUBE 47 3-3
AL160155 STATOR AND CAM ASSEMBLY 28 3-31 AL170002 BRACKET, SPEED SENSOR 41 3-7
AL160156 SHIM, CONVERTER, 0.711 MM 29 3-31 AL170003 RETAINER, SPEED SENSOR 6 3-35
AL160157 SHIM, CONVERTER, 0.48 MM 29 3-31 AL170003 RETAINER, SPEED SENSOR 34 3-37
AL160158 SHIM, CONVERTER, 0.27 MM 29 3-31 AL170004 BRACKET, HARNESS 34 3-39
AL160159 RACE, TANGED, THRUST BEARING 30 3-31 AL170009 BRACKET 22 3-41
3 BEARING ASSEMBLY, THRUST AL200001 CONNECTOR, 2-PIN 22 3-39
AL160160 31 3-31
BREARING AL200001 CONNECTOR, 2-PIN 24 3-39
RACE, LIPPED, THRUST BEARING AL200001 CONNECTOR, 2-PIN 30 3-39
AL160161 33 3-31
NO 3 AL200002 TERMINAL , SOCKET 23 3-39
AL160162 SEALRING, TURBINE HUB 18 3-31 AL200002 TERMINAL , SOCKET 25 3-39
AL160279 FLEXPLATE 43 3-5 AL200002 TERMINAL , SOCKET 31 3-39
AL160280 FLEXPLATE 44 3-5 AL200002 TERMINAL , SOCKET 33 3-39
AL160281 ADAPTOR, FLEXPLATE 45 3-5 AL200003 RING,RETAINING EXTERNAL 4 3-11
AL160282 PLATE, WEAR 46 3-5 AL200004 SENSOR ASSEMBLY, SPEED 4 3-35
AL160506 SET,GEAR, P3 PINION 16 3-37 AL200004 SENSOR ASSEMBLY, SPEED 32 3-37
AL160508 SPINDLE, P1 PLANETARY 6 3-17 AL200005 CONNECTOR, RECEPTACLE 16-WAY 18 3-39
AL160541 COVER 8 3-35 AL200006 FOLLOWER, BACKSHELL 20 3-39
AL160541 COVER 41 3-37 AL200007 GASKET, CONVERTER HOUSING 9 3-35
AL160561 KIT,KEYPAD REPAIR 3 3-41 AL200008 GASKET, REAR COVER 1 3-37
AL160563 HUB, C1 DRIVE 35 3-33 AL200009 GEAR ASSEMBLY, SUN 41 3-33
AL160564 PLATE, C3 CLUTCH FRICTION 8 3-7 AL200011 GEAR, P1 RING 7 3-7
AL160564 PLATE, C4 CLUTCH FRICTION 21 3-7 AL200012 GROMMET, BACKSHELL 19 3-39
AL160565 PLATE, C3 CLUTCH REACTION 9 3-7 AL200013 HARNESS ASSEMBLY, WIRING 13 3-39
AL160565 PLATE, C4 CLUTCH REACTION 20 3-7 AL200014 PIN, CONTACT 14 3-39
AL160566 PLATE, C5 CLUTCH FRICTION 29 3-7 AL200014 CONTACT, PIN, NO. 16 22 3-21
AL160567 PLATE, C5 CLUTCH REACTION 30 3-7 AL200015 PLATE, IDENTIFICATION 36 3-7
AL160570 BUSHING,P1 CARRIER 9 3-17 AL200016 PLUG, CAVITY 15 3-21
AL160571 BUSHING 8 3-19 AL200016 PLUG, CAVITY 17 3-39
AL160573 PLATE,CHANNEL 168 3-27 AL200017 SENSOR ASSEMBLY, SPEED 39 3-7
AL160574 COVER ASSEMBLY,CONVERTER 7 3-31 AL200029 CONNECTOR, SELENOID 31 3-21
AL160575 PLATE, C1 FRICTION 32 3-33 AL200029 CONNECTOR, SOLENOID 36 3-21
AL160576 PLATE, C1 REACTION 33 3-33 AL200029 CONNECTOR, SOLENOID 58 3-21
AL160577 PLATE, C2 REACTION 38 3-33 AL200030 TERMINAL, 280 SERIES SOCKET 33 3-21
AL160578 PLATE, C2 FRICTION 39 3-33 AL200030 TERMINAL, 280 SERIES SOCKET 38 3-21
AL160730 SHIM,SELECTIVE, 0.27MM 1 3-11 AL200031 TERMINAL, FEMALE 32 3-21
AL160733 SHIM,SELECTIVE, 1.08MM 1 3-11 AL200033 VALVE,SOLENOID REGULATOR 63 3-23
AL160734 SHIM,SELECTIVE, 1.35MM 1 3-11 AL200033 VALVE, SELENOID REGULATOR 81 3-23
AL160735 SHIM,SELECTIVE, 1.62MM 1 3-11 AL200034 GROMMET, BACKSHELL 16 3-21
AL160736 SHIM,SELECTIVE, 1.89MM 1 3-11 AL200039 CONNECTOR, 31-WAY 25 3-21
AL160737 GEAR,P2 SUN 5 3-11 AL200040 GROMMET, STANDOFF, 14-WAY 14 3-21
AL160738 SPACER,BEARING 6 3-11 AL200041 SEAL, STANDOFF 13 3-21
AL160739 SHAFT,MAIN 8 3-11 AL200042 STANDOFF 11 3-21
AL160740 ASSY,CARRIER AND BUSHING,P1 6 3-19 AL200043 PLATE, HARNESS CHANNEL 26 3-21
AL160741 WASHER,P2 PINION THRUST 9 3-19 AL200045 CONNECTOR, C3PS 34 3-21
AL160742 SET,GEAR,P2 PINION 11 3-19 AL200046 TERMINAL, MALE 35 3-21
AL160743 SPINDLE,P2 PLANETARY 12 3-19 AL200047 CONNECTOR, 4-WAY 50 3-21
AL160744 GEAR,RING P3 PLANETARY 14 3-19 AL200048 TERMINAL,SOCKET,150 SERIES 29 3-21
AL160745 BOLT,SELF LOCKING 7 3-35 AL200048 TERMINAL, FEMALE, 150 SERIES 51 3-21
AL160746 SPINDLE,P3 PLANETARY PINION 14 3-37 AL200049 LOCK,SECONDARY 30 3-21
AL160769 PISTON, C1 26 3-33 AL200049 LOCK,SECONDARY 52 3-21
PISTON, BALANCE, ROTATING AL200050 SWITCH, PRESSURE 56 3-21
AL160770 28 3-33
CLUTCH AL200052 STOP, A/R VALVE 72 3-23
AL160771 PLATE, PISTON RETURN 11 3-7 AL200056 PLATE,SOLENOID SEPERATOR 105 3-25
4206D 4x4 HAULER

12-33
NUMERICAL INDEX
I I
T T
E E
M M
AL200057 GASKET,PLATE,CHANNEL 165 3-27 AL210024 WASHER, THRUST 12 3-37
AL200059 GASKET,FILTER COVER 175 3-27 SHAFT ASSEMBLY, OUTPUT, SINGLE
AL210026 6 3-37
AL200060 FILTER, TRANSMISSION 7 8-3 HOLE
AL200060 FILTER, TRANSMISSION 7 8-3 AL260003 GEAR SET, CYCLOIDAL 11 3-15
AL200061 GASKET,CASE 179 3-27 AL260007 COVER ASSEMBLY, REAR 27 3-37
SELECTOR,GEAR,REMOTE,PUSH AL260008 HUB ASSEMBLY, ROTATING CLUTCH 13 3-33
AL200066 1 3-41
BUT AL260012 SPRING AND RETAINER ASSEMBLY 22 3-37
AL200066 SELECTOR, GEAR, REMOTE, PUSH 2 6-21 AL260014 SPRING ASSEMBLY, C2 22 3-33
AL200080 LABLE,MODE, 2 3-41 AL260018 KIT, SEALRING 25 3-15
AL200082 HOUSING, 10 3-41 AL260021 GEAR SET, P1 PINION 11 3-17
AL200083 GASKET, 5 3-41 ASSY,STATOR,CONVERTER,COM-
AL260024 21 3-31
AL200087 OVERLAY, 6 3-41 PLETE
AL200088 TERMINAL,PIN 16 3-41 PUMP ASSEMBLY, CONVERTER,
AL260025 34 3-31
AL200089 FACEPLATE/BEZEL 4 3-41 COMP.
AL200090 PLUG,CAVITY 18 3-41 AL260026 TURBINE ASSEMBLY 17 3-31
AL200095 SENSOR, TEMPERATURE 27 3-21 AL260037 KIT,SHIFT SELECTOR MOUNTING 20 3-41
AL200165 ASSEMBLY,OIL LEVEL SENSOR 148 3-27 AL260038 KIT,SHIFT SELECTOR CONNECTOR 13 3-41
AL200168 LOCK,SECONDARY TPA 52 3-21 AL260040 KIT,HOUSING/HARNESS 9 3-41
AL200171 CONNECTOR, 2-WAY 26 3-39 AL260081 ASSY,CARRIER/BUSHING,P1 7 3-17
HARNESS ASSEMBLY, WIRING, SEN- AL260082 KIT,SUCTION FILTER 91 3-23
AL200176 13 3-39
SOR AL260087 HOUSING ASSEMBLY,PUMP 7 3-15
AL200179 CONNECTOR, 2-WAY 28 3-39 KIT, TAPERED PISTON RETURN
AL260104 13 3-7
AL200180 SEAL, WIRE 27 3-39 PLATE
AL200181 CONNECTOR,2-WAY 28 3-21 AL2950104
BEARING,ROLLER 10 3-19
AL200182 TERMINAL , SOCKET 29 3-39 5
AL200183 CONNECTOR, 2-WAY 32 3-39 NUT,OUTPUT FLANGE TO P.T.O.
DC100019 83 2-65
AL200195 GEAR,SUN P3 7 3-11 SHAFT
AL200205 PCB/SWITCH ASSY 8 3-41 DC100024 BOLT,BANJO FUEL LEAK PIPE 86 2-27
AL200207 HOUSING,FILTER ASSY 97 3-23 SCREW,CYL/HEAD COVER TO CYL/
DC100030 321 2-15
AL200208 GASKET 96 3-23 HEAD
WIRING HARNESS, INTERNAL DC100053 SCREW, GEAR TO CRANKSHAFT 17 2-35
AL200210 2 3-23 DC100059 PIN, DOWEL 8 2-5
TRANS ID3
AL200211 SOLENOID,ASSY N/O 60 3-23 SCREW,FLYWHEEL TO CRANK-
DC100065 74 2-19
AL200212 SOLENOID,ASSY N/C 65 3-23 SHAFT
AL200212 SOLENOID, N/C 82 3-23 DC100066 SCREW,DAMPER TO CRANKSHAFT 29 2-19
AL200213 SOLENOID,ASSY FORWARD 125 3-25 SCREW,TIMING CASE TO CRANK-
DC100070 53 2-9
AL200215 SPRING ASSEMBLY, C1 27 3-33 CASE
AL200216 DAMPER ASSEMBLY 13 3-31 SCREW,COUNTERWEIGHT TO
DC100074 14 2-19
AL200231 VALVE,ASSEMBLY CONTROL 1 3-23 CRANKSHAFT
AL200264 BOLT 35 3-37 SCREW,WATER PUMP TO CRANK-
DC100087 32 2-57
AL200273 INDICATOR,OIL LEVEL 5 3-9 CASE
AL200274 TUBE,OIL FILL 4 3-9 DC100087 SCREW,OUTLET TO WATER PUMP 59 2-57
AL200297 GEAR, P1 RING 7 3-7 DC100094 SCREW,SUPPORT TO CRANKCASE 17 2-63
AL210001 SPRING ASSEMBLY, RETURN 10 3-7 SCREW,LIFTING EYE TO CRANK-
DC100094 26 2-63
AL210001 SPRING ASSEMBLY, RETURN 22 3-7 CASE
AL210002 SPRING 64 3-23 DC100112 SCREW,SPACER TO DAMPER 38 2-19
AL210002 SPRING 80 3-23 DC100112 SCREW,HOUSING TO T/CASE M8X35 95 2-65
AL210003 SPRING 22 3-15 DC100114 SCREW,SUPPORT TO CRANKCASE 20 2-67
AL210005 SPRING 86 3-23 SCREW,SUPPORT TO CRANKCASE
DC100114 23 2-47
M14X1.5X60
AL210006 CLIP,SPRING 104 3-23
DC100117 NUT,CYLINDER TO BRACKET 83 2-41
AL210007 SPRING 114 3-25
AL210008 SPRING 118 3-25 DC100142 BOLT, BANJO 155 2-37
DC100166 STUD,STARTER MOTOR MOUNTING 38 2-9
AL210010 SPRING 131 3-25
PLUG, SCREW OIL PASSAGE LAT-
AL210011 SPRING 135 3-25 DC100177 44 2-5
ERAL
AL210012 SPRING 139 3-27
DC100177 PLUG, SCREW OIL PASSAGE REAR 50 2-5
AL210013 SPRING 143 3-27
DC100237 SCREW, OIL NOZZLE 128 2-5
AL210014 SPRING, STATOR 26 3-31
NUT,LEVER TO THROTTLE VALVE
AL210015 SPRING 110 3-25 DC100264 41 2-41
SHAFT
AL210017 SPRING,CONTROL MAIN 122 3-25
NUT,TURBOCHARGER TO COLLEC-
AL210022 PLATE,RETAINING 20 3-13 DC100296 59 2-33
TION PIPE
AL210022 PLATE, RETAINING 50 3-3
4206D 4x4 HAULER

12-34
NUMERICAL INDEX
I I
T T
E E
M M
NUT,THROTTLE HOUSING TO TUR- DC100438 SHIM,1.8MM 47 2-65
DC100296 65 2-41
BOCHARGER DC100440 SCREW, VALVE TO BRACKET 119 2-37
NUT,ELBOW TO EXHAUST MANI- SCREW,ALTERNATOR TO SUPPORT
DC100296 77 2-33 DC100451 35 2-47
FOLD M12X45
DC100316 STUD,TURBOCHARGER 8 2-33 DC100495 NUT 197 2-13
STUD,TURBOCHARGER TO COL- SCREW,ELBOW TO TURBO-
DC100316 56 2-33 DC100507 83 2-55
LECTION PIPE CHARGER
WASHER,ROCKER ARM TO DC100507 SCREW, FUEL PIPE FIXTURE 110 2-29
DC100318 203 2-13
BRACKET SCREW, COVER TO CYL/CRANK-
DC100507 122 2-5
DC100320 WASHER,CYLINDER TO BRACKET 80 2-41 CASE
DC100326 CLAMP 74 2-9 SCREW,FUEL FILTER TO OIL FILTER
DC100538 26 2-31
DC100346 SCREW, REGULATOR 203 2-45 HOUSING
DC100352 SCREW, FUEL PUMP 23 2-25 SCREW,OIL COOLER TO CRANK-
DC100538 92 2-53
DC100352 SCREW,OIL PAN TO CRANKCASE 41 2-11 CASE
SCREW,FAN TO INTERMEDIATE DC100562 SCREW, THROTTLE, HOUSING 63 2-41
DC100352 56 2-59
PIECE DC100562 SCREW,HEAT SHIELD 134 2-33
DC100359 NUT, CABLE TO SUPPORT 173 2-49 SCREW,CONNECT AND IN/PIPE TO
DC100597 59 2-57
SCREW, CONTROL UNIT TO CRANK- W/PUMP
DC100366 14 2-49
CASE SCREW,SUCTION PIPE TO CRANK-
DC100602 101 2-51
DC100369 SCREW,TIMING CASE COVER 68 2-9 CASE
DC100373 SCREW,OIL PUMP TO CRANKCASE 23 2-51 DC100603 NUT, HEATER PLUG 98 2-49
SCREW,OIL PUMP & RELIEF VALVE SCREW,PULLEY TO WATER PUMP
DC100373 32 2-51 DC100621 44 2-57
TO CRANKCASE M8X12
DC100373 SCREW,SUCTION PIPE TO PUMP 86 2-51 DC100621 SCREW, FUEL PIPE FIXTURE 110 2-29
SCREW,BELT TIGHTENER TO SUP- DC100621 SCREW, RESERVOIR TO BRACKET 146 2-35
DC100382 20 2-61
PORT SCREW, BEARING CAP TO CRANK-
DC100626 17 2-5
DC100382 SCREW,STRUT TO SUPPORT 26 2-67 CASE
DC100382 SCREW, COVER & LINER 179 2-35 SCREW, BEARING CAP TO CRANK-
DC100627 20 2-5
SCREW,OIL PIPE TO BRACKET CASE
DC100385 26 2-55
M8X16 DC100628 PIN, GROOVED BEARING CAP 74 2-5
SCREW,BRACKET TO THROTTLE DC100629 SCREW,AIR INTAKE PIPE 119 2-33
DC100385 29 2-41
HOUSING SCREW, COVER TO CYL/CRANK-
DC100629 170 2-7
DC100385 SCREW,FAN TO FAN COUPLING 47 2-59 CASE
SCREW, FUEL PIPE TO OIL SEPARA- DC100630 STUD,STARTER MOTOR MOUNTING 38 2-9
DC100385 110 2-29
TOR SCREW,TIMING CASE TO CRANK-
DC100631 53 2-9
DC100385 SCREW, CLAMP TO BRACKET 113 2-41 CASE
DC100385 SCREW, START-STOP SWITCH 149 2-49 DC100632 SCREW 143 2-13
DC100385 SCREW,BRACKET TO COVER 392 2-17 SCREW, ROCKER ARM TO CYL/
DC100632 215 2-13
DC100385 SCREW,PIPE TO BRACKET 404 2-17 HEAD
SCREW,OIL COOLER TO CRANK- DC100633 PIN,DOWEL 155 2-13
DC100390 92 2-53
CASE DC100634 SCREW,VALVE ADJUSTMENT 191 2-13
SCREW,COLLECTION PIPE TO T/ DC100635 SCREW,HEAD TO CRANKCASE 263 2-15
DC100392 44 2-33
CASE DC100636 SCREW,NOZZLE HOLDERS 297 2-15
DC100406 SCREW,MANIFOLD TO CYL/HEAD 17 2-39 DC100637 CLAMP,LINE ON TIMING COVER 398 2-17
DC100410 WASHER, PIPE 20 2-11 DC100637 CLAMP,PIPE TO BRACKET 398 2-17
DC100413 SCREW 86 2-53 DC100638 SCREW 11 2-21
DC100414 SCREW,OIL PIPE TO T/CASE COVER 47 2-55 DC100639 CIRCLIP,PISTON PIN 47 2-21
SCREW, RETURN PIPE TO CRANK- DC100640 WASHER,THRUST STD 53 2-19
DC100414 110 2-29
CASE DC100641 WASHER,THRUST 0.50MM 53 2-19
DC100414 SCREW, RETURN PIPE TO FILTER 110 2-29 DC100642 WASHER,THRUST 1.00MM 53 2-19
DC100414 SCREW, HOLDER 137 2-37 DC100643 CLAMP, FUEL PIPE TO FEED PUMP 107 2-29
DC100414 SCREW,LINE ON TIMING COVER 404 2-17 DC100643 CLAMP, RETURN PIPE TO FILTER 107 2-29
SCREW,EXH/BRAKE THROTTLE CLAMP, RETURN PIPE TO CRANK-
DC100415 26 2-41 DC100643 107 2-29
VALVE CASE
DC100417 SCREW 18 2-69 CLAMP, FUEL PIPE TO OIL SEPARA-
DC100643 107 2-29
SCREW,LEVER TO THROTTLE TOR
DC100417 38 2-41
VALVE SHAFT M6X30 DC100644 CLAMP, FUEL PIPE FIXTURE 113 2-29
DC100433 NUT,GEAR TO P.T.O. SHAFT 110 2-65 DC100645 STUD, FUEL PIPE FIXTURE 116 2-29
DC100434 SHIM,1MM 47 2-65 DC100647 SCREW,HEATSHIELD 35 2-33
DC100435 SHIM,1.2MM 47 2-65 SCREW,COLLECTION PIPE TO T/
DC100648 41 2-33
DC100436 SHIM,1.4MM 47 2-65 CASE
DC100437 SHIM,1.6MM 47 2-65
4206D 4x4 HAULER

12-35
NUMERICAL INDEX
I I
T T
E E
M M
SCREW,ELBOW TO COLLECTION DC120195 PLUG,EXPANSION 40MM 17 2-13
DC100649 71 2-33
PIPE DC120195 PLUG, WATER PASSAGE, 40MM 56 2-5
SCREW,ELBOW TO EXHAUST MANI- DC120196 PLUG,EXPANSION 42MM 17 2-13
DC100650 74 2-33
FOLD DC120196 PLUG, WATER PASSAGE, TOP 42MM 56 2-5
DC100651 PIN, GROOVED 11 2-35 PLUG, WATER PASSAGE, REAR
DC120197 56 2-5
SCREW, INTERMEDIATE PLATE TO 54MM
DC100652 52 2-35
HEAD PLUG, WATER PASSAGE, REAR
DC120198 56 2-5
SCREW, HEAD & LINER TO CRANK- 56MM
DC100653 68 2-35
CASE DC120199 PLUG, SCREW NON RETURN VALVE 134 2-5
NUT, INTAKE MANIFOLD TO CRANK- PLUG,SENDER UNIT CABLE TO OIL
DC100656 65 2-37 DC120200 47 2-11
CASE PAN
NUT, INTAKE MANIFOLD TO DC120201 PLUG,EXPANSION OIL BORE P.T.O 17 2-9
DC100656 74 2-37
BRACKET BOLT,BANJO PIPE TO CYL/HEAD
DC120202 363 2-17
SCREW,CYLINDER TO BRACKET 38MM
DC100657 86 2-41
M8X70 DC120203 UNION,BANJO CYLINDER,REAR L&R 410 2-17
DC100658 NUT,CYLINDER 89 2-41 DC120204 CONNECTOR 21 2-29
DC100659 SCREW, BRACKET TO TIMING CASE 110 2-41 DC120205 CONNECTOR 29 2-29
DC100660 NUT,FLANGED STARTER TO T/CASE 77 2-43 DC120206 FITTING, ON INTAKE RAD-CONTROL 35 2-29
SCREW,OIL COOLER TO CRANK- DC120207 CONNECTOR,FUEL RETURN 44 2-27
DC100661 92 2-53
CASE DC120208 UNION,BANJO FUEL RETURN 47 2-27
SCREW,ALTERNATOR TO SUPPORT CONNECTOR, CONNECTION FOR
DC100662 44 2-47 DC120209 59 2-29
M10X130 TANK
DC100663 NUT,ALTERNATOR TO SUPPORT 50 2-47 NUT, UNION, CONNECTION FOR
DC100664 NUT, FLAME START SYSTEM 83 2-49 DC120210 62 2-29
TANK
DC100665 CLAMP,OIL PIPE TO BRACKET 23 2-55 BOLT, BANJO FUEL PIPE TO FEED
DC120211 68 2-29
DC100666 SCREW,OUTLET TO WATER PUMP 59 2-57 PUMP
SCREW,COMPRESSOR TO SUP- DC120211 BOLT, BANJO FUEL FEED 71 2-29
DC100667 14 2-67
PORT BOLT, BANJO FROM VALVE TO DEL/
DC120211 74 2-29
DC100709 SCREW, UNIT PUMP 14 2-25 PUMP
DC100715 SCREW 11 2-45 DC120211 BOLT, BANJO FUEL PIPE TO FILTER 77 2-29
DC100716 SCREW, SET, RECTIFIER 101 2-45 BOLT, BANJO RETURN PIPE TO FIL-
DC120212 80 2-29
SCREW, COVER TO CYL/CRANK- TER
DC100734 122 2-5
CASE DC120212 BOLT, BANJO AT VALVE 152 2-37
PIN, INTAKE MANIFOLD TO CRANK- DC120216 PLUG,SCREW 50 2-53
DC100735 62 2-37
CASE DC120217 PLUG,SCREW 56 2-53
PIN, INTAKE MANIFOLD TO HOUSING, PLUG FLAME START SYS-
DC100736 71 2-37 DC120218 80 2-49
BRACKET TEM
DC120029 PLUG,SCREW MAGNETIC 11 2-11 SOCKET, PLUG FLAME START SYS-
DC120219 89 2-49
BOLT,BANJO PIPE TO CYL/HEAD TEM
DC120049 357 2-17
26MM SOCKET, PLUG FLAME START SYS-
DC120220 95 2-49
DC120060 INSERT,THREADED 11 2-9 TEM
DC120090 PIN, DOWEL, BEARING CAP 14 2-5 SOCKET, CONTACT FLAME START
DC120221 68 2-49
PIN, CYLINDRICAL, FRONT COVER SYSTEM
DC120091 65 2-5
FIXING CONNECTION, PLUG CONTROL
DC120222 113 2-49
PIN, CYLINDRICAL, TIMING CASE UNIT
DC120096 68 2-5
FIXING DC120223 FITTING 89 2-55
DC120104 PLUG,SCREW TURBO OIL RETURN 44 2-9 DC120224 PIN,PIVOT 14 2-61
PLUG, SCREW WATER PASSAGE PLUG, 2 PIN, COMPLETE, SENDER
DC120104 59 2-5 DC120247 180 2-49
TOP UNIT
PLUG, SCREW PRESSURE CONNEC- DC120252 PLUG, 4 PIN, COMPLETE 182 2-49
DC120104 89 2-35
TION DC120253 PLUG, 3 PIN, COMPLETE 181 2-49
DC120114 PLUG, SCREW WATER DRAIN 32 2-5 DC130164 PIPE,BREATHER 71 2-9
DC120114 PLUG,SCREW 44 2-53 DC130165 PIPE,DECOMPRESSION L&R 351 2-17
DC120114 PLUG, SCREW FUEL RETURN LOCK 72 2-5 DC130166 PIPE,COMPRESSED AIR LEFT 374 2-17
DC120115 PLUG,SCREW 44 2-53 DC130167 PIPE,COMPRESSED AIR RIGHT 374 2-17
DC120134 FITTING, AT HANDPUMP 38 2-25 DC130168 PIPE,FUEL 5 2-27
DC120135 BOLT,BANJO OIL DEL/PIPE 59 2-55 DC130169 PIPE, DELIVERY PUMP 11 2-29
BOLT,BANJO OIL PIPE TO CRANK- PIPE, SEPARATION POINT TO FIL-
DC120135 62 2-55 DC130170 14 2-29
CASE TER
DC120144 PLUG, HEATER 125 2-37 DC130171 PIPE, FUEL FEED 20 2-29
DC120149 PLUG TO LOCK ASSEMBLY HOLE 98 2-9 DC130172 PIPE, FUEL, VALVE TO DEL/PUMP 23 2-29
DC120182 BOLT, BANJO WATER PIPES 119 2-35
4206D 4x4 HAULER

12-36
NUMERICAL INDEX
I I
T T
E E
M M
PIPE, FUEL, CONTROL UNIT TO DC140155 RING,SEAL OIL RETURN TO T/CASE 86 2-55
DC130173 26 2-29
PUMP RING, SEAL PRESSURE CONNEC-
DC140155 92 2-35
DC130174 PIPE,FUEL RETURN 41 2-27 TION
PIPE, FUEL RETURN, FILTER TO DC140158 RING,SEAL COVER TO TIMING CASE 59 2-9
DC130175 53 2-29
TANK DC140159 RING,SEAL TOP COVER 64 2-9
DC130176 PIPE,EXHAUST COLLECTION 14 2-33 DC140159 RING,SEAL LATERAL 64 2-9
DC130177 PIPE,AIR INTAKE 80 2-33 DC140160 RING,SEAL 35 2-13
PIPE,CONNECTING TO TURBO AND RING,SEAL CONSTANT THROTTLE
DC130178 122 2-33 DC140161 95 2-13
INTAKE PIPE TO CYL/HEAD
DC130179 PIPE, WATER 107 2-35 DC140165 RING,SEAL INJECTOR TO CYL/HEAD 281 2-15
DC130180 PIPE, WATER RETURN 110 2-35 DC140166 RING,SEAL 293 2-15
DC130181 HOSE 152 2-35 DC140167 RING,SEAL PIPE TO CYL/HEAD 369 2-17
PIPE, FROM INJECTION PUMP TO RING,SEAL TOMBAC - LINER TOP
DC130182 140 2-37 DC140168 53 2-21
VALVE 0.15MM
DC130183 PIPE,AIR CYLINDER 101 2-41 DC140169 RING,SEAL LINER BOTTOM 56 2-21
DC130184 PIPE,OIL SUCTION 56 2-51 DC140170 RING, SEAL 8 2-25
DC130185 PIPE,OIL 8 2-55 DC140171 RING, SEAL 11 2-25
DC130186 PIPE,OIL RETURN 74 2-55 DC140172 RING,SEAL 20 2-53
DC130187 NUT, CLAMP TO BRACKET 116 2-41 RING, SEAL ON INTAKE RAD-CON-
DC140172 38 2-29
DC130216 PIPE, DELIVERY PUMP 11 2-29 TROL
PIPE, SEPARATION POINT TO FIL- DC140172 RING,SEAL 47 2-53
DC130217 14 2-29
TER RING, SEAL FROM FEED PUMP TO
DC140172 89 2-29
DC130220 PIPE, FUEL FEED 20 2-29 FILTER
PIPE, FROM INJECTION PUMP TO DC140172 RING, SEAL FUEL FEED 92 2-29
DC130223 140 2-37
VALVE RING, SEAL FROM VALVE TO DEL/
DC140172 95 2-29
DC140041 RING,SEAL FLANGE TO P.T.O. SHAFT 71 2-65 PUMP
DC140045 RING,SEAL HOUSING TO T/CASE 89 2-65 DC140172 RING, SEAL FUEL PIPE TO FILTER 98 2-29
DC140060 WASHER, COPPER 46 3-51 DC140172 RING, SEAL AT FUEL RETURN PIPE 101 2-29
DC140060 WASHER, COPPER 46 3-53 DC140172 RING, SEAL AT VALVE 158 2-37
DC140072 WASHER 47 3-51 DC140173 RING,SEAL FUEL LEAK LINE 104 2-27
DC140072 WASHER 47 3-53 DC140173 RING, SEAL AT INJECTION PUMP 158 2-37
DC140090 RING,SEAL FLANGE TO P.T.O. 65 2-65 DC140173 RING, SEAL FUEL PIPE TO FILTER 158 2-37
RING,SEAL BEARING HOUSING TO DC140174 RING,SEAL 23 2-31
DC140091 59 2-65
T/CASE DC140175 RING,SEAL CONNECTING PIPE 125 2-33
DC140097 RING,SEAL CRANKSHAFT REAR 41 2-9 DC140176 RING,SEAL 59 2-53
DC140100 RING, SEAL CRANKSHAFT FRONT 116 2-5 DC140177 RING,SEAL 77 2-53
DC140101 RING, SEAL BEARING FLANGE 26 2-35 RING, SEAL RPM SENSOR IN TIMING
DC140178 41 2-49
RING,SEAL THERMOSTAT TO WATER CASE
DC140110 29 2-57
PUMP DC140179 RING,SEAL INJECTOR TOP 275 2-15
DC140123 RING, SEAL 32 2-25 DC150118 BEARING,BALL P.T.O 35 2-65
DC140145 RING,SEAL 71 2-11 DC150120 BEARING, ROLLER, CYLINDRICAL 38 2-65
DC140149 RING, SEAL WATER DRAIN 35 2-5 DC150121 BEARING,CYLINDER ROLLER P.T.O. 11 2-65
DC140149 RING, SEAL FITTING 41 2-25 DC150127 BUSHING,COMMUTATOR END 35 2-43
DC140149 RING,SEAL 41 2-53 DC150157 BEARING, BALL DRIVE END 23 2-45
DC140149 RING,SEAL 47 2-53 DC150159 BEARING, CAMSHAFT WITH COLLAR 23 2-5
RING,SEAL COMPRESSOR OIL DC150160 BEARING, CAMSHAFT 26 2-5
DC140149 47 2-9
RETURN DC150161 BUSHING,INTAKE 179 2-13
DC140149 RING,SEAL OIL DEL/PIPE 53 2-55 DC150162 BUSHING,EXHAUST 185 2-13
RING,SEAL OIL PIPE TO CRANK- DC150163 BUSHING 131 2-35
DC140149 68 2-55
CASE DC150164 BEARING, INTAKE MANIFOLD 68 2-37
DC140149 RING, SEAL FUEL RETURN LOCK 73 2-5 BEARING, INTAKE MANIFOLD TO
DC150164 77 2-37
DC140149 RING, SEAL WATER PIPES 122 2-35 BRACKET
DC140149 RING, SEAL, SENDER UNIT 152 2-5 DC150165 BUSHING 23 2-41
DC140150 RING, SEAL P.T.O 41 2-5 DC150166 BEARING,NEEDLE 17 2-43
DC140151 RING, SEAL OIL PASSAGE LATERAL 47 2-5 DC150167 BEARING,NEEDLE 26 2-43
DC140151 RING, SEAL OIL PASSAGE REAR 53 2-5 DC150168 BEARING, SLIP RING END 44 2-45
DC140152 RING, SEAL NON RETURN VALVE 137 2-5 BUSHING,ALTERNATOR TO SUP-
DC150169 53 2-47
DC140153 RING,SEAL 53 2-53 PORT
DC140153 RING, SEAL NON RETURN VALVE 146 2-5 BUSHING, RPM SENSOR IN TIMING
DC150170 35 2-49
DC140155 RING,SEAL OIL DRAIN 14 2-11 CASE
DC140155 RING,SEAL TURBO OIL RETURN 47 2-9 BALL, PLUG OIL CONN TO COMP,
DC150197 71 2-5
DC140155 RING, SEAL WATER PASSAGE TOP 62 2-5 7.0MM
4206D 4x4 HAULER

12-37
NUMERICAL INDEX
I I
T T
E E
M M
BALL, FUEL DUCTS FRT / REAR, DC221512 FILTER, FUEL SECONDARY 3 8-3
DC150198 71 2-5
11.0MM DC221512 KIT,FUEL FILTER ELEMENT 14 2-31
BALL, FUEL DUCTS FRT / REAR, DC221513 FILTER, ENGINE OIL 2 8-3
DC150199 71 2-5
15.0MM DC221513 FILTER, ENGINE OIL 2 8-3
DC220005 RING, SNAP 44 2-35 DC221513 FILTER, ENGINE OIL 2 8-3
DC220029 GASKET 333 2-15 DC221513 FILTER, ENGINE OIL 2 8-3
COLLET,VALVE C/THROTTLE TO DC221513 FILTER, ENGINE OIL 2 8-3
DC220030 122 2-13
CYL/HEAD DC221513 KIT,OIL FILTER ELEMENT 74 2-53
DC220031 CAP,OIL FILLER 327 2-15 DC221514 BELT,V POLY 2835MM 26 2-61
DC220364 WASHER,VALVE SPRING 65 2-13 DC221515 TIGHTENER,BELT 5 2-61
DC220413 GASKET,SUCTION PIPE TO PUMP 74 2-51 ELEMENT,THERMOSTAT 83
DC221577 38 2-57
DC220417 PIN,CYLINDRICAL 20 2-19 DEGREES
DC220418 PLATE,COVER 23 2-19 DC221597 CRANKCASE OM501LA 5 2-5
DC220420 GEAR,RING 62 2-19 COVER, CYLINDER CRANKCASE
DC221598 110 2-5
PUMP, HANDLIFT & PREFILTER FRONT
DC220461 1 2-77
LATES DC221599 SLEEVE, CYLINDER HEAD FIXING 107 2-5
DC220461 PUMP, FUEL MANUAL & PRE-FILTER 26 2-25 GASKET, COVER TO CYL/CRANK-
DC221600 119 2-5
DC220489 SPACER,SCREW 14 2-39 CASE
DC220494 RING, PISTON GROOVE 2 35 2-35 DC221601 VALVE, OIL NON-RETURN 131 2-5
DC220496 RING, PISTON GROOVE 3 38 2-35 DC221602 SPRING, NON RETURN VALVE 140 2-5
DC220508 FAN 339 2-45 COVER, TO LOCK WATER CONNEC-
DC221603 164 2-7
FLANGE,OUTPUT FLANGE TO P.T.O. TION
DC220531 77 2-65
SHAFT GASKET, TO LOCK WATER CONNEC-
DC221604 167 2-7
DC220533 SHAFT,P.T.O. 26 2-65 TION
DC220543 PLUG, WATER PASSAGE, 34.2MM 56 2-5 DC221605 GASKET,OIL PAN TO CRANKCASE 38 2-11
DC220549 PLUG, WATER PASSAGE, 36.2MM 56 2-5 DC221606 GASKET, LINER TO TIMING CASE 65 2-35
RING,LOCK ROCKER ARM TO GASKET, PLUG COMPRESSOR
DC220569 209 2-13 DC221606 176 2-35
BRACKET OPENING
DC220633 RING, PISTON GROOVE 1 35 2-35 GASKET,OIL COOLER TO CRANK-
DC221607 89 2-53
BALL, PLUG OIL CONN TO COMP, CASE
DC220737 71 2-5
6.35MM DC221609 PAN,OIL 5 2-11
DC220737 BALL 161 2-13 DC221610 PIPE,SUCTION SCAVENGING 17 2-11
DC220754 VALVE,PRESSURE RELIEF 29 2-51 DC221611 LEVEL,OIL SENDER UNIT 44 2-11
DC220800 UNIT,SENDER WATER PUMP 35 2-57 DC221612 BRACKET,SENDER UNIT TO OIL PAN 53 2-11
RETAINER,SPRING C/THROTTLE TO DC221613 CAP,LOCKING OIL FILLING 64 2-11
DC220890 128 2-13
CYL/HEAD DC221614 DIPSTICK,OIL 68 2-11
DC220919 CHAMBER 128 2-37 DC221615 TUBE,GUIDE OIL DIPSTICK 77 2-11
DC220922 SEAL, HOLDER 134 2-37 DC221616 CASE,TIMING 5 2-9
DC220940 ROD, CONNECTING 29 2-35 DC221617 FLANGE,COMPRESSOR BEARING 14 2-9
DC220960 LEVER,TO THROTTLE VALVE SHAFT 32 2-41 DC221618 COVER,WITH BREATHING 56 2-9
SPRING,CONSTANT THROTTLE TO DC221619 KIT, BREATHER ENGINE 8 8-3
DC220983 116 2-13
CYL/HEAD DC221619 KIT,BREATHER 62 2-9
DC221094 DRIVE,FAN BEHR 17 2-59 DC221620 BALL,FUEL LEAK 23 2-13
DC221152 CAP,OIL DIPSTICK 74 2-11 DC221621 DIAPHRAGM 65 2-9
PLUG,SCREW COMPRESSOR OIL DC221622 SLEEVE,PROTECTIVE 29 2-13
DC221171 44 2-9
RETURN GUIDE,VALVE INTAKE AND
DC221623 41 2-13
DC221204 HOUSING,P.T.O. 5 2-65 EXHAUST STD
DC221205 TUBE,SPACER P.T.O. 17 2-65 GUIDE,VALVE INTAKE & EXHAUST
DC221624 41 2-13
DC221206 RING,BEARING P.T.O 41 2-65 15,2MM
DC221207 GEAR,DRIVE P.T.O. 104 2-65 GUIDE,VALVE INTAKE & EXHAUST
DC221625 41 2-13
DC221208 FLANGE,P.T.O. 53 2-65 15,4MM
DC221209 NOZZLE, OIL SPRAY, P.T.O 38 2-5 RING,VALVE SEAT INTAKE STD
DC221626 47 2-13
DC221212 BRACKET, NOZZLE HOLDER 110 2-37 47,4MM
DC221215 SEAL, VALVE TO BRACKET 116 2-37 DC221627 RING,VALVE SEAT INTAKE 47,8MM 47 2-13
DC221232 BOWL, FILTER 35 2-25 DC221628 RING,VALVE SEAT INTAKE 47,79MM 47 2-13
GUIDE,CONSTANT THROTTLE TO RING,VALVE SEAT EXHAUST STD
DC221245 110 2-13 DC221629 47 2-13
CYL/HEAD 43,09MM
DC221246 PISTON,WITH SEAL RING 134 2-13 RING,VALVE SEAT EXHAUST
DC221630 47 2-13
DC221254 COVER,INSPECTION 92 2-9 43,29MM
DC221472 GEAR 5 2-35 RING,VALVE SEAT EXHAUST
DC221631 47 2-13
DC221512 FILTER, FUEL SECONDARY 3 8-3 43,49MM
DC221512 FILTER, FUEL SECONDARY 3 8-3 DC221632 VALVE,INTAKE 53 2-13
4206D 4x4 HAULER

12-38
NUMERICAL INDEX
I I
T T
E E
M M
DC221633 VALVE,EXHAUST 53 2-13 COUPLING, FUEL PUMP AT TIMING
DC221669 20 2-25
DC221634 SPRING,VALVE 59 2-13 CASE
DC221635 RETAINER,SPRING 71 2-13 RING,VALVE SEAT CONSTANT
DC221670 104 2-13
DC221636 COLLET,VALVE 77 2-13 THROTTLE 21,065MM
HOLDER,SEAL INTAKE & EXHAUST RING,VALVE SEAT CONSTANT
DC221637 83 2-13 DC221671 104 2-13
VALVES THROTTLE 21,265MM
COVER,CONSTANT THROTTLE TO RING,VALVE SEAT CONSTANT
DC221638 89 2-13 DC221672 104 2-13
CYL/HEAD THROTTLE 21,455MM
DC221639 VALVE 101 2-13 DC221673 CAMSHAFT,WITH GEAR 5 2-23
DC221640 CLAMP,PISTON COOLING 137 2-13 HEAD,CYLINDER & CONSTANT
DC221674 5 2-13
DC221641 BRACKET,BEARING ROCKER ARM 149 2-13 THROTTLE
DC221642 ARM,ROCKER INTAKE 167 2-13 DC221675 VALVE, ON INTAKE RAD-CONTROL 32 2-29
DC221643 ARM,ROCKER EXHAUST 173 2-13 INTERMEDIATE,PIECE FUEL
DC221676 50 2-27
DC221644 BRIDGE,VALVE 221 2-13 RETURN
DC221645 GASKET,CYLINDER HEAD 257 2-15 DC221677 VALVE, RETURN PIPE 56 2-29
DC221645 GASKET,CYLINDER HEAD 2-15 DC221678 VALVE, AT FUEL RETURN LINE 65 2-29
DC221646 INJECTOR,COMPLETE 269 2-15 DC221679 FILTER,FUEL 5 2-31
DC221647 SOCKET,PIPE 287 2-15 DC221680 HEAD,FILTER 8 2-31
DC221648 COVER,CYLINDER HEAD 303 2-15 DC221681 TURBOCHARGER,SCHWITZER 5 2-33
COVER,CYLINDER HEAD WITH OIL DC221682 SHIELD,HEAT - FRONT 20 2-33
DC221649 309 2-15 DC221683 SHIELD,HEAT - REAR 23 2-33
FILLER
GASKET, WITH OIL FILLER DC221684 PIPE,ELBOW LEFT 62 2-33
DC221650 4 8-3
(ROCKER COVER) SLEEVE,INTAKE PIPE TO TURBO-
DC221686 104 2-33
GASKET, WITH OIL FILLER CHARGER
DC221650 4 8-3
(ROCKER COVER) DC221687 SHIELD,HEAT TURBOCHARGER 131 2-33
GASKET, WITH OIL FILLER DC221688 CRANKSHAFT 8 2-35
DC221650 4 8-3
(ROCKER COVER) DC221689 FLANGE, BEARING 20 2-35
GASKET,CYLINDER HEAD COVER DC221690 PIN, PISTON 41 2-35
DC221650 315 2-15
WITH OIL FILLER DC221691 HEAD, CYLINDER 47 2-35
GASKET, WITHOUT OIL FILLER DC221692 GASKET, VALVE TO CYL/HEAD 59 2-35
DC221651 5 8-3
(ROCKER COVER) DC221693 DISC, VALVE SUCTION 62 2-35
GASKET, WITHOUT OIL FILLER DC221695 TANK, OIL 128 2-35
DC221651 5 8-3
(ROCKER COVER) CAP, TO PLUG COMPRESSOR
DC221696 173 2-35
GASKET, WITHOUT OIL FILLER OPENING
DC221651 5 8-3
(ROCKER COVER) DC221697 HOUSING, INTAKE MANIFOLD 5 2-37
GASKET,CYLINDER HEAD COVER PIN, INTAKE MANIFOLD TO CRANK-
DC221651 315 2-15 DC221698 62 2-37
WITHOUT OIL FILLER CASE
DC221651 GASKET,CYLINDER HEAD COVER 2-15 PIN, INTAKE MANIFOLD TO
DC221699 71 2-37
GASKET, INTAKE MANIFOLD TO CYL/ BRACKET
DC221652 50 2-37
HEAD DC221700 VALVE, ELECTROMAGNET 24V 113 2-37
GASKET,INTAKE MANIFOLD TO CYL/ DC221701 NOZZLE 122 2-37
DC221652 2-15
HEAD DC221702 MANIFOLD,EXHAUST L&R 5 2-39
DC221653 GASKET,MANIFOLD TO CYL/HEAD 11 2-39 DC221703 PIVOT,BALL LEVER 35 2-41
GASKET,EXHAUST MANIFOLD TO HOUSING,THROTTLE WITH
DC221653 2-15 DC221704 20 2-41
CYL/HEAD EXHAUST BRAKE
DC221654 BRACKET,PIPE ON TIMING COVER 380 2-17 DC221705 SHIELD,HEAT - TOP 59 2-41
DC221655 ROD,CONNECTING 5 2-21 DC221706 SHIELD,HEAT - BOTTOM 62 2-41
DC221656 KIT,PISTON AND LINER 20 2-21 DC221707 BRACKET,THROTTLE HOUSING 68 2-41
DC221657 PIN,PISTON 44 2-21 DC221709 SOCKET,BALL 95 2-41
DC221658 KIT,PISTON RING 50 2-21 MOTOR,STARTER 24V 6,2 KW
DC221712 5 2-43
CRANKSHAFT WITH B.E & MAIN BOSCH
DC221659 5 2-19
BEARINGS DC221713 BENDIX 11 2-43
DC221660 COUNTERWEIGHT 11 2-19 DC221714 SPRING,CARBON BRUSHES 41 2-43
DC221661 GEAR,CRANKSHAFT 17 2-19 DC221715 SWITCH,SOLENOID 56 2-43
DC221662 DAMPER,VIBRATION 26 2-19 DC221716 SWITCH,SOLENOID 59 2-43
DC221663 SPACER 35 2-19 DC221720 SHIELD, ALTERNATOR 349 2-45
DC221664 FLYWHEEL 59 2-19 DC221721 CLIP,SECURING 98 2-41
DC221665 FOLLOWER,CAMSHAFT 8 2-23 DC221722 COOLER,OIL 80 2-53
DC221666 ROD,PUSH 11 2-23 DC221723 GASKET 83 2-53
DC221667 PUMP UNIT 5 2-25 DC221724 COVER 71 2-53
DC221668 PUMP, FUEL 17 2-25 DC221725 SUPPORT,ALTERNATOR 5 2-47
DC221726 ELECTRONICS, KSA FLAME START 1 6-13
4206D 4x4 HAULER

12-39
NUMERICAL INDEX
I I
T T
E E
M M
ELECTRONICS, KSA FLAME START ALTERNATOR, COMPLETE WITH
DC221726 62 2-49 DC222013 5 2-45
SYSTEM PULLEY
HOUSING, SOCKET FLAME START DC222017 RECTIFIER 92 2-45
DC221727 65 2-49
SYSTEM DC222018 CONDENSOR 149 2-45
DC221727 HOUSING, SOCKET CABLE 137 2-49 DC222019 REGULATOR AND CUT-OUT 188 2-45
DC221728 GASKET, FLAME START SYSTEM 74 2-49 DC222020 PULLEY 348 2-45
DC221729 BOOT, FLAME START SYSTEM 77 2-49 UNIT, SENDER, C/A PRESS & TEMP,
DC222085 83 2-37
DC221730 GASKET, FLAME START SYSTEM 86 2-49 4.0BAR
DC221731 BOOT, FLAME START SYSTEM 92 2-49 DC222112 CYLINDER,EXHAUST BRAKE 71 2-41
DC221732 HARNESS, ELECTRICAL ENGINE 101 2-49 DC222113 PIPE,ELBOW RIGHT 62 2-33
DC221733 SWITCH, OIL-BREAK 122 2-49 DC222118 CRANKCASE OM501LA 5 2-5
DC221734 SENDER, SPEED CRANKSHAFT 128 2-49 COVER, CYLINDER CRANKCASE
DC222119 110 2-5
DC221735 GASKET, ELECTRIC CABLE 140 2-49 FRONT
DC221736 BRACKET, ELECTRICAL CABLE 167 2-49 GASKET, COVER TO CYL/CRANK-
DC222120 119 2-5
DC221737 PUMP,OIL WITH DRIVE GEAR 5 2-51 CASE
DC221738 GEAR,DRIVE 20 2-51 DC222121 CASE,TIMING 5 2-9
DC221739 HOUSING,OIL FILTER/COOLER 5 2-53 DC260058 KIT, FILTER ELEMENT 29 2-25
DC221740 COVER 8 2-53 DC260073 KIT, TERMINAL 287 2-45
DC221741 GASKET 11 2-53 KIT,GASKET TIMING CASE TO
DC260077 50 2-9
DC221742 UNIT,SENDER OIL PRESSURE 17 2-53 CRANKCASE
DC221743 UNIT,SENDER OIL TEMPERATURE 26 2-53 DC260078 KIT,GASKET CYLINDER HEAD 345 2-15
UNIT,SENDER WATER TEMPERA- DC260079 KIT,MAIN BEARINGS STD 50 2-19
DC221743 32 2-53
TURE DC260080 KIT,MAIN BEARINGS 0.10MM 50 2-19
DC221743 SENDER UNIT, FUEL TEMPERATURE 149 2-5 DC260081 KIT,MAIN BEARINGS 0.25MM 50 2-19
BRACKET,OIL PIPE AT T/CASE DC260082 KIT,MAIN BEARINGS 0.50MM 50 2-19
DC221744 11 2-55
COVER DC260083 KIT,MAIN BEARINGS 0.75MM 50 2-19
BRACKET,TO SUPPORT TURBO- DC260084 KIT,MAIN BEARINGS1.00MM 50 2-19
DC221745 14 2-55
CHARGER DC260085 KIT,B.E. BEARING STD 56 2-19
GASKET,PIPE ELBOW TO TURBO- DC260086 KIT,B.E. BEARING 0.10MM 56 2-19
DC221746 80 2-55
CHARGER DC260087 KIT,B.E. BEARING 0.25MM 56 2-19
DC221747 PUMP,WATER WITH GASKETS 5 2-57 DC260088 KIT,B.E. BEARING 0.50MM 56 2-19
DC221748 HUB 20 2-57 DC260089 KIT,B.E. BEARING 0.75MM 56 2-19
DC221748 BRACKET 78 2-11 DC260090 KIT,B.E. BEARING 1.00MM 56 2-19
DC221749 PULLEY,WATER PUMP 41 2-57 DC260091 KIT, LINER WITH PISTON 32 2-35
DC221750 OUTLET,WATER PUMP 47 2-57 DC260092 KIT, VALVE CYL/HEAD 56 2-35
DC221751 CONNECTOR,RETURN 53 2-57 DC260093 KIT,EXHAUST BUTTERFLY 53 2-41
GASKET,CONNECTOR AND IN/PIPE DC260094 KIT,CARBON BRUSH SET 38 2-43
DC221752 65 2-57
TO W/PUMP DC260095 KIT, CARBON BRUSH SET 194 2-45
DC221753 FAN,8-BLADE 5 2-59 DC260096 KIT,GASKET WATER PUMP 14 2-57
DC221754 COVER,BELT TIGHTENER 17 2-61 DC260097 KIT,IMPELLER PARTS 8 2-57
DC221755 SUPPORT,ENGINE-FRONT 5 2-63 KIT,GASKET DELIVERY AND SUC-
DC260098 11 2-67
DC221756 EYE,LIFTING-LEFT 23 2-63 TION PIPE
DC221757 EYE,LIFTING-RIGHT 23 2-63 KIT, GASKET CYLINDER CRANK-
DC260124 182 2-7
DC221758 COMPRESSOR, LESS COUPLING 5 2-67 CASE
DC221759 COUPLING 8 2-67 OPEN SOCKET FOR INJECTION
DC280029 1 10-3
DC221768 UNIT, CONTROL 5 2-49 LINES 17MM, ½” DRIVE
DC221770 COOLER, FUEL 8 2-49 DC280033 IMPACT PULLER 7 10-3
DC221771 RING, RUBBER 11 2-49 DC280062 REAMER FOR VALVE GUIDE 9.00MM 15 10-5
DC221772 SPRING, CONTROL UNIT 12 2-49 DC280064 ADJUSTABLE REAMER 16 10-5
DC221773 CONDUIT, CABLE RIGHT 15 2-69 TENSION STRAP FOR PISTON RING
DC280071 6 10-5
DC221774 CONDUIT, CABLE LEFT 14 2-69 90-175MM
DC221775 CLIP 17 2-69 DC280075 PISTON RING PLIERS 7 10-5
DC221776 COVER, RIGHT 16 2-69 DC280088 CRANKING DEVICE 5 10-3
DC221777 COVER, LEFT 13 2-69 DC280089 RING WRENCH 1 10-13
DC221778 FITTING 19 2-69 DC280096 DIAL GAUGE HOLDER 1 10-5
DC221782 STRUT,SUPPORT TO CRANKCASE 23 2-67 DRIFT FOR R+I FOR FRONT CRANK
DC280099 2 10-5
DC221783 SUPPORT 17 2-67 SHAFT OIL SEAL
DC221802 BALL, FRONT AND REAR, 14.288MM 71 2-5 DRIFT FOR INSTALLING CRANK
DC280100 3 10-5
DC221803 BALL, FRONT AND REAR, 10.319MM 71 2-5 SHAFT SEAL REAR
UNIT, SENDER, C/A PRESS & TEMP, DC280103 SUPPORT 8 10-5
DC221916 83 2-37 DRIFT FOR INSTALLING FLYWHEEL
3.5BAR DC280106 4 10-5
DC222009 NOZZLE, OIL 125 2-5 CENTRE BEARING
4206D 4x4 HAULER

12-40
NUMERICAL INDEX
I I
T T
E E
M M
OPEN SOCKET FOR INJECTION NSI ADJUSTER CASSETTE 21 3-79
DC280127 2 10-3
LINES 17MM, ½” DRIVE NSI SCREW 21 7-17
DRIFT FOR FLYWHEEL INSTALLA- NSI BEVEL GEAR-TORQUE LIMITER 22 3-79
DC280130 5 10-5
TION 2X NSI ADJUSTER GEAR SEGMENT 23 3-79
DC280134 PISTON PLIER 13 10-5 NSI END COVER PLUG 25 3-79
DC280136 RING WRENCH 17 10-5 NSI SCREW 25 7-49
AIR COMPRESSOR CRANK SHAFT NSI CIRCLIPS 26 3-79
DC280139 18 10-5
BLOCKING DEVICE NSI WASHER 26 7-49
DC280141 VALVE ADJUSTMENT WRENCH 6 10-3 NSI SPRINGS 27 3-79
DC280147 VALVE LIFTER 12 10-5 NSI ACTUATOR BLOCK 28 3-79
INSTALLER FOR CRANK SHAFT
DC280149 9 10-5 NSI ADJUSTER SLEEVES 29 3-79
REAR SEAL NSI PISTONS 30 3-79
REMOVER FOR FRONT CRANK
DC280152 10 10-5 NSI ADJUSTER SLEEVES GEARS 31 3-79
SHAFT SLEEVES NSI LOAD PLATE 32 3-79
COMPRESSION PRESURE
DC280155 4 10-3 NSI ROLL PINS 33 3-79
RECORDER NSI RETAINING PIN 35 3-79
DC280160 HARDNESS ESTER 11 10-5 NSI LOCKING CLIP 36 3-79
DC280162 TESTER FOR COOLING SYSTEM 3 10-3 NSI SLIDE PIN COVER PLUGS 37 3-79
DC280167 OIL RESERVOIR 19 10-7 NSI SLIDE PIN CLAMP BOLTS 38 3-79
DC280170 VALVE SEAT MACHINING TOOL 1 10-11 NSI BOLT, HEXHEAD 38 7-49
DC280178 CHARGE AIR PRESSURE TESTER 8 10-3 NSI SLIDE PINS 39 3-79
DC280180 PUSHER FOR VALVE RETAINER 14 10-5 NSI SLIDE PIN BUSHING 40 3-79
NSI TUBE,SPACER 74 2-41 NSI ECCENTRIC SHAFT 43 3-79
NSI CAP, BEARING 2 3-101 NSI SOCKET SCREW 43 4-23
NSI VALVE SEAT 2 4-29 NSI STABILISER BAR 50 3-79
NSI CAP, BEARING 3 3-101 NSI CLAMP, HOSE 50 7-49
NSI ECCENTRIC BEARING ASSY 3 3-79 NSI SADDLE 51 3-79
NSI SHAFT SUPPORT BEARINGS 4 3-79 NSI SHAFT COVER-BEARING SEAL 52 3-79
NSI JOURNAL, SUPPORTING 5 3-73 NSI STAND OFF, PLASTIC 52 7-49
NSI HUB 6 3-73 NSI NUT 53 7-49
NSI COUNTERSUNK BOLT 6 3-79 NSI WASHER 54 7-49
NSI RING, SPACER 7 3-73 NSI 182 2-7
NSI RETAINING BOLT 7 3-79 ST20032 BEARING, DEEP GROOVE BALL 18 3-63
NSI CIRCLIP 8 3-73 ST20032 BEARING, DEEP GROOVE BALL 58 3-65
NSI BLANKING PLUG 8 3-79 TC162168 WASHER, RETAINING 38 3-37
NSI CASING 9 3-73 TC295371 OUTPUT NUT 39 3-37
NSI COPPER WASHER 9 3-79
NSI BODY, PRE CLEANER 10 2-87
NSI SPRING, CUP 10 3-73
NSI GASKET SEAL 10 3-79
NSI MOUNTING PLATE, RELAY BOARD 10 7-49
NSI NUT, WING 11 2-87
NSI RING, CENTERING 11 3-73
NSI PISTON SCREWS 11 3-79
BRACKET MTG, FRESH AIR ACTUA-
NSI 11 7-49
TOR
NSI HUB, SPIGOT 12 3-73
NSI GASKET SEAL-TOP COVER 12 3-79
NSI SCREW, CAP 13 3-73
NSI PISTON SEAL ASSY 13 3-79
NSI NUT 14 3-73
NSI SLIDE PIN SEALS 14 3-79
NSI SCREW, CAP 15 3-73
NSI SEAL ASSY 15 3-79
NSI WASHER, LOCK 16 3-73
NSI CAPSCREWS-COVER PLATE 16 3-79
NSI RETAINER, AIRCON COIL 16 7-49
NSI NUT 17 3-73
NSI ADJUSTER SCREW 18 3-79
NSI COMPRESSION SPRING 19 3-79
NSI DAMPING RING 20 3-79
NSI BRACKET 20 7-17
4206D 4x4 HAULER

12-41

PM 4206D 4x4 HAULER - 29JULY05

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4206D 4X4 HAULER

FIRST ISSUE: MARCH 2002

4206D 4x4 HAULER REV E

For the latest Bell operations listing please visit :www.bellequipment.com

The following address list was correct as at 12 January 2005.

GROUP OPERATIONS LISTING

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German Assembly Plant (Eisenach)

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SOUTHERN AFRICA REGION

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KURUMAN (NORTHERN CAPE)

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RUSTENBURG (NORTH WEST PROVINCE)

WOLMARANSSTAD (NORTH WEST PROVINCE)

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PIET RETIEF (MPUMALUNGA)

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

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Bell Equipment Gweru

Bell Equipment Triangle

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TABLE 1: STRUCTURE BREAKDOWN

i AEB Is a unique number designated to Bell Equipment.

iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.

iv R Is the Plant of manufacture, i.e:R = Richards Bay.

v 00 Is the Revision Level of the machine type/build number.

vi 0009 Is the sequential serial number.

Note: This number is sequential to each product line and not to

Eg: B25D AEB 411812 1R 000009

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DOES THE MANUAL MEET YOUR NEEDS ? YES NO

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SECTION 1. GENERAL INFORMATION

4206D 4x4 HAULER

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

4206D 4x4 HAULER

TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-44

4206D 4x4 HAULER

PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18

4206D 4x4 HAULER

MUDGUARD, LHS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72

4206D 4x4 HAULER

4206D 4x4 HAULER

DOOR, HVAC SYSTEM

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BOOK UPDATE REVISION LEVEL

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DOOR, HVAC SYSTEM

VIN NUMBER RANGE INDICATOR

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PAGE NUMBER (CHAPTER - PAGE)

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TECHNICAL DOCUMENTATION BULLETIN RECORD

SIB 2003/1041 MAY 2003 F WALKER

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TECHNICAL DOCUMENTATION BULLETIN RECORD

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ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

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FWD Forward N Newton

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