You are on page 1of 335

B30L 4X4 MKII

PARTS MANUAL
872089

FIRST ISSUE: JULY 2002


LATEST UPDATE: JULY 2002

B30L 4X4 MKII REV 0

i
B30L 4X4 MKII REV 0

ii
INTRODUCTION

This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.

The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL
EQUIPMENT Co. specifically disclaims any actual or implied warranty and under no cir-
cumstances shall be liable for any loss, damage or injury to person or property suffered,
whether direct, or indirect or consequential, arising from the use of this manual. In partic-
ular and without detracting from the above, the disclaimer also applies in the event of any
specification, warning, or representation contained in this manual being inadequate, inac-
curate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit :


http://extranet.bell.co.za/domino/internet/operation.nsf

The following address list was correct as at 28 February 2001.

GROUP OPERATIONS LISTING


RICHARDS BAY (SOUTH AFRICAN HEAD OFFICE)
13-19 Carbonode Cell Road . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-7974323 . . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY . . . . . . . . . . . . . . . . e-mail : dereks@bell.co.za . . . . . . . . . . . . . 3880
3900

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France Sarl
Z.A. Route dArgenton-sur-Creuse . . . . Tel : +33 55589 2356
23800 Dun-Le-Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE . . . . . . . . . . . . . . . . . . . . . . . e-mail : claude.boulet@bell-france.fr

B30L 4X4 MKII REV 0

iii
LOCATION OF OPERATIONS

GERMANY
Bell Equipment (Deutschland) GmbH
Am Ringofen 24 / 14B . . . . . . . . . . . . . Tel : +49 6631 911 30
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY . . . . . . . . . . . . . . . . . . . . . e-mail : dickv@bell-germany.de

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 712862 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 716777 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-under-Needwood . . . . . . . . . . . e-mail : general@bellequipment.co.uk
Burton-on-Trent
DE13 8EN
UNITED KINGDOM

NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA . . . . . . . . . . . . . . . . . . . . . . e-mail : robinp@bellequipment.com
GA 31408
USA

SOUTHERN AFRICA REGION

CAPE REGION

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
Milan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax :021 386 2260 . . . . . . . . . . . . . . . . . . . EPPINGDUST
CAPE TOWN. . . . . . . . . . . . . . . . . . . . e-mail : stellah@bell.co.za . . . . . . . . . . . . . 7475
7525

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay Industria Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . North End
EAST LONDON . . . . . . . . . . . . . . . . . e-mail :pierred@bell.co.za . . . . . . . . . . . . . PORT ELIZABETH
5200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax :044 878 0932 . . . . . . . . . . . . . . . . . . . GEORGE
GEORGE . . . . . . . . . . . . . . . . . . . . . . . e-mail : karino@bell.co.za . . . . . . . . . . . . . 6530
6534

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202 . . . . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH . . . . . . . . . . . . . . . e-mail : lynneo@bell.co.za. . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056

B30L 4X4 MKII REV 0

iv
LOCATION OF OPERATIONS

SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK . . . . . . . . . . . . . . . . . . . . e-mail : laurencedv@kingsley.co.za . . . . . 8240
8240

WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 612 26 021/2/3 . . . . . . . . . . . . . . P.O. Box 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 612 28 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK . . . . . . . . . . . . . . . . . . . . Contact : Wolfgang Scheiger . . . . . . . . . . . WINDHOEK
NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA

CENTRAL REGION

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax : 051 4323 740. . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN . . . . . . . . . . . . . . . . e-mail : bokkiec@dc.bell.co.za . . . . . . . . . 9300
9300

GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700 to 22 . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road. . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK . . . . . . . . . . . . . . . . . . . . . . e-mail : bokkiec@dc.bell.co.za . . . . . . . . . 1462
1459 . . . . . . . . . . . . . . . . . . . . . . . . . . . e-mail : pamj@dc.bell.co.za. . . . . . . . . . . . .

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
26 South Circular . . . . . . . . . . . . . . . . . Tel : 053 832 1078/9 . . . . . . . . . . . . . . . . . P.O. Box 2927
KIMBERLEY. . . . . . . . . . . . . . . . . . . . Fax :053 832 1135 . . . . . . . . . . . . . . . . . . . KIMBERLEY
8300 . . . . . . . . . . . . . . . . . . . . . . . . . . . e-mail : cornell@bell.co.za . . . . . . . . . . . . 8300

KURUMAN
Bell Equipment Co SA (Pty) Ltd
8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 7120698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax :053 7120697. . . . . . . . . . . . . . . . . . . . KURUMAN
8460 . . . . . . . . . . . . . . . . . . . . . . . . . . . e-mail : charld@bell.co.za . . . . . . . . . . . . . 8460

MIDDLEBURG
Bell Equipment Co SA (Pty) Ltd
9 Celcius Street. . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Building B . . . . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
Industrial Area . . . . . . . . . . . . . . . . . . . e-mail : bellmid@intekom.co.za . . . . . . . . 1050
MIDDLEBURG
1050
NELSPRUIT
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 7552110/6 . . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 7552117. . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT. . . . . . . . . . . . . . . . . . . . . e-mail : boeriev@bell.co.za . . . . . . . . . . . . 1200
1200

B30L 4X4 MKII REV 0

v
LOCATION OF OPERATIONS

RUSTENBURG
Bell Equipment Co SA (Pty) Ltd
No. 16 Vanadium Street . . . . . . . . . . . . Tel : 0142 538 1003/4 . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax :0142 538 1005 . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG . . . . . . . . . . . . . . . . . . e-mail : bellrust@intekom.co.za . . . . . . . . 0300
0300

TZANEEN
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 4812 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN . . . . . . . . . . . . . . . . . . . . . . e-mail : tinas@bell.co.za . . . . . . . . . . . . . . 0850
0850 . . . . . . . . . . . . . . . . . . . . . . . . . . . e-mail : fouchew@bell.co.za

WOLMARANSSTAD
Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax :018 596 2855 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
2630 . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact : Wim Farmer . . . . . . . . . . . . . . . . 9300

COASTAL REGION

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH . . . . . . . . . . . . . . . e-mail : howardb@bell.co.za . . . . . . . . . . . 4000
4951

EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 7926517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 7926516. . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI. . . . . . . . . . . . . . . . . . . . e-mail : shelleyb@bell.co.za . . . . . . . . . . . 3910
3880

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 3869319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 3861837. . . . . . . . . . . . . . . . . . . . SCOTSVILLE
3201 . . . . . . . . . . . . . . . . . . . . . . . . . . . e-mail : carlaf@bell.co.za . . . . . . . . . . . . . 3209

PONGOLA
Bell Equipment Co SA (Pty) Ltd
Dewaal Street 233. . . . . . . . . . . . . . . . . Tel : 034 413 1720 . . . . . . . . . . . . . . . . . . . P.O. Box 681
PONGOLA . . . . . . . . . . . . . . . . . . . . . . Fax :034 413 1735 . . . . . . . . . . . . . . . . . . . PONGOLA
3170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3170

PORT SHEPSTONE
Bell Equipment Co SA (Pty) Ltd
Shop 5 Industrial Park . . . . . . . . . . . . . Tel : 039 685 4124 . . . . . . . . . . . . . . . . . . . P.O. Box 560
Cnr. Main Harding and. . . . . . . . . . . . . Fax :039 685 5155 . . . . . . . . . . . . . . . . . . . PORT SHEPSTONE
Izotsha Road . . . . . . . . . . . . . . . . . . . . . Contact : Clive Manning . . . . . . . . . . . . . . 4240
PORT SHEPSTONE
4240

B30L 4X4 MKII REV 0

vi
LOCATION OF OPERATIONS

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 9470696 / 9471637 . . . . . . . . . . . P.O. Box 39
Shakas Head Industrial Park. . . . . . . . . Fax :032 9472141. . . . . . . . . . . . . . . . . . . . UMHLALI
Shakas Head . . . . . . . . . . . . . . . . . . . . . Contact : Keith Hall . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390

VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact : Cliff Glenn‘. . . . . . . . . . . . . . . . . 3100

NORTHERN REGION

MATSAPHA/SWAZILAND
Bell Equipment Co (Swaziland) (Pty) Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 51 87496/7 . . . . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . Fax :+268 51 87498 . . . . . . . . . . . . . . . . . . Matsapha
Matsapha. . . . . . . . . . . . . . . . . . . . . . . . Contact : Richard Shongwe . . . . . . . . . . . . SWAZILAND
SWAZILAND

ZAMBIA
Bell Equipment (Zambia) Ltd
4645 Chingola Road . . . . . . . . . . . . . . . Tel : +260 2 749261/2/3 . . . . . . . . . . . . . . . P.O. Box 20367
Kitwe . . . . . . . . . . . . . . . . . . . . . . . . . . Fax :+260 2 749267 . . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA . . . . . . . . . . . . . . . . . . . . . . . e-mail : bell@zamnet.zm . . . . . . . . . . . . . . ZAMBIA

ZIMBABWE
Bell Equipment Zimbabwe
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661061/90 . . . . . . . . . . . . . . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax :+263 4 621026 . . . . . . . . . . . . . . . . . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . e-mail:bellzimb@africaonline.co.zw . . . ZIMBABWE

MOZAMBIQUE (SOUTHERN MOZAMBIQUE ONLY)


Bell Equipment (Mozambique) Ltd
Avenida da Oau 121 . . . . . . . . . . . . . . . Tel : +258 1 403 137/ 403 706 . . . . . . . . . . Caixa Postal 2510
MAPUTO . . . . . . . . . . . . . . . . . . . . . . . Fax :+258 1 401 949 . . . . . . . . . . . . . . . . . Maputo
MOZAMBIQUE. . . . . . . . . . . . . . . . . . e-mail : BellEquipment@mail.garp.co.mz MOZAMBIQUE
3100

B30L 4X4 MKII REV 0

vii
LOCATION OF OPERATIONS

DEALER
Keep a record of your dealer information here:

B30L 4X4 MKII REV 0

viii
VIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the VIN
number. The Vehicle Identification Number (VIN) structure for the Bell Equipment ma-
chines is as follows: (As an example, the B40D 6X6 manufactured at Richards Bay in
2001 has been used).

VIN:AEB4118401R000009

Table 1: STRUCTURE BREAKDOWN


AEB 411840 1 R 00 0009

i ii iii iv v vi

i AEB Is a unique number designated to Bell Equipment.

ii 411840 Is the machine type as presently used, i.e: for the B40D
6x6.
Note: Should the machine type/build number change due to a
large upgrade improvement) one which necessitates
moving the machine from MKI to MKII.

iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.

iv R Is the Plant of manufacture, i.e:R = Richards Bay.

v 00 Is the Revision Level of the machine type/build number.


If a major change is made, this number will move from 00
to 01.

vi 0009 Is the sequential serial number.

Note: This number is sequential to each product line and not to


each product as was the case in the C series machines.
This number will not return to zero if there is a revision
level change. It may occurthat two ADT’s may have the
same sequential digits in itsVIN, however this is not a
problem as they can be differentiated by their 400
number (machine type/build number).

Eg: B25D AEB 411812 1R 000009


B40D AEB 411840 1R 000009
The last 4 digits of the VIN will be used to identify the
implementation of engineering changes.

The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the
vehicle in the same place that the serial number is stamped, in the articulation joint area.

B30L 4X4 MKII REV 0

ix
VIN IDENTIFICATION

Engine
Specification
Plate

AEB XXXXXX XR XXXXXX ARTICULATED HAULER


MACHINE BUILD No.

Vin Number MACHINE MODEL


ENGINE MODEL

(On Left Hand Side of Truck) TRANSMISSION MODEL


FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL

AXLE FRONT MID REAR TOTAL


TARE kg
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL

-
-
-
-
-
-
-

CONSULT THE OPERATOR AND MANUFACTURED BY:


MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA

B30L 4X4 MKII REV 0

x
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

B30L 4X4 MKII REV 0

xi
B30L 4X4 MKII REV 0

xii
CONTENTS OVERVIEW

CONTENTS

SECTION 1. GENERAL INFORMATION


SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. NUMERICAL INDEX
SECTION 9. ALPHABETICAL INDEX

B30L 4X4 MKII


xiii
TABLE OF CONTENTS

SECTION 1 GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1


SECTION 2 ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
KUESEL COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT- - - - - - - - - - - - - - - - - 2-6
ENGINE, TIMING CASE AND FLYWHEEL HOUSING - - - - - - - - - - - - - - - - - - - 2-8
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT - - - - - - - - - - - - - - - - - - - 2-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-18
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2-20
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2-22
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2-24
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-28
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-40
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER - - - - - - - - - - - - - - - - - 2-48
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
ENGINE, FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS - - - - - - - - - - - - - - - - - 2-60
AIR INTAKE SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-70
ENGINE COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-72
SECTION 3 DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION, ENGINE CONNECTION - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, INPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, GEAR BOX HOUSING (PART 1) - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, GEARBOX HOUSING (PART 2) - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, K1 COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, K2 COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, K3 COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, K4 COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
TRANSMISSION, KV COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, KR COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, DISCONNECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, GEARSHIFT SYSTEM (PART 1) - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, GEARSHIFT SYSTEM (PART 2) - - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, GEARSHIFT SYSTEM (PART 3) - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, CONTROL UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, PRESSURE REGULATOR - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44

B30L 4X4 MKII


1
TRANSMISSION, EMERGENCY STEERING PUMP - - - - - - - - - - - - - - - - - - - - 3-46
TRANSMISSION, INDUCTIVE TRANSMITTERS - - - - - - - - - - - - - - - - - - - - - 3-48
TRANSMISSION, SPEEDO PLUG- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION, OIL DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
TRANSMISSION, LOOSE PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
FRONT AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
FRONT AXLE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
REAR AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
REAR AXLE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
DIFFERENTIAL ASSEMBLY : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - 3-68
DIFFERENTIAL ASSEMBLY : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - 3-70
DIFFERENTIAL ASSEMBLY : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - 3-72
DIFFERENTIAL ASSEMBLY : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - 3-74
BRAKE SYSTEM : AXLE DETAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
BRAKE SYSTEM : CHASSIS DETAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
BREAK ASSEMBLY (S.A.H.R) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
COOLING SYSTEM : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
COOLING SYSTEM : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
WHEEL ASSEMBLY : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
WHEEL ASSEMBLY : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
SECTION 4 HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
ROTATION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
HYDRAULIC PUMP A10V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
VOAC BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
VOAC BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
VOAC BLOCK C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
SECTION 5 PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNUEMATIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
LEVELLING VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
SOLENOID VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
UNLOADER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
AIR SPRING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
SECTION 6 ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS - - - - - - - - - 6-2
ENGINE & REAR CHASSIS HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
POWER HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
ZF WIRING HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
STARTING & CHARGING CIRCUIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
ENGINE CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
TRANSMISSION INTERFACE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
ILLUMINATION & BRAKE LIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
GAUGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
WARNING LIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
COOLER FAN, HORNS & BEACON LIGHT - - - - - - - - - - - - - - - - - - - - - - - - 6-24
HEADLIGHTS AND HOOTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
REAR LIGHTS & REVERSE SIREN - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
BATTERIES, CLAMPS AND CABLES - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
INSTRUMENT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
RELAY CIRCUIT BREAKER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34

B30L 4X4 MKII


2
SECTION 7 FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB & COWLINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
REAR CHASSIS & BIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
TIP CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
ARTICULATION & OSCILATION ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 7-10
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
STEERING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
STEERING CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
HYDRAULIC TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
SECTION 8 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - - 8-1
SECTION 9 ALPHABETICAL INDEX - - - - - - - - - - - - - - - - - - - - - 9-1

B30L 4X4 MKII


3
SECTION 1 GENERAL INFORMATION

B30L 4X4 MKII REV 0

1-1
PAGE LAYOUT

HEADING

DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7

10

RELEVANT
MACHINE P008132

B30D & B25D 6X6 ADT REV 0

7-12

PAGE NUMBER (CHAPTER - PAGE) ILLUSTRATION ID


PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

B30L 4X4 MKII REV 0

1-2
PAGE LAYOUT

HEADING

DOOR , H VA C SYSTEM

I Q BB Vi n S eries
T PART T DESCRIPTI ON 43 REM ARKS
E No. Y 05 Fr om:
M DD To :
1 206412 1 DOOR,HAVC,RHS,B30D XX
2 100092 2 BOLT,HEXHD XX
3 100370 2 WASHER,HARDENED XX
4 100837 18 CAPSCREW,CSK,SOCHD XX
5 206415 3 HINGE,EXTERIOR,B30D XX
6 100312 1 NUT,NYLOC XX
7 100062 1 WASHER,FLAT XX
8 206491 1 STRUT,CAB,4044,B30D XX
9 100731 3 SCREW,HEXHD XX
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D XX
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D XX
12 207868 1 GASKET,HVAC FRESH AIR,B30D XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

RELEVANT
MACHINE

B3 & B25D 6X6 ADT REV 0

7-13

PAGE NUMBER (CHAPTER - PAGE)


PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

B30L 4X4 MKII REV 0

1-3
B30L 4X4 MKII REV 0

1-4
LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute


oC Degree Celsius Gr Grade
W Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of
Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Stand-
ards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diameter mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
ft lb Foot Pound MPa Megapascal

B30L 4X4 MKII REV 0

1-5
LIST OF ABBREVIATIONS

FWD Forward N Newton


g Gram N/C Normally Closed
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diameter TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Stand-
ards

B30L 4X4 MKII REV 0

1-6
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

B30L 4X4 MKII REV 0

1-7
B30L 4X4 MKII REV 0

1-8
MACHINE DIMENSIONS B30L

ALL DIMENSIONS SHOWN ARE IN MILLIMETRES UNLESS OTHERWISE STATED BETWEEN BRACKETS

X000681

B30L 4X4 MKII REV 0

1-9
B30L 4X4 MKII REV 0

1-10
SERIAL NUMBER PLATES

Engine
Specification
Plate

AEB XXXXXX XR XXXXXX ARTICULATED HAULER


MACHINE BUILD No.

Vin Number MACHINE MODEL


ENGINE MODEL

(On Left Hand Side of Truck) TRANSMISSION MODEL


FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL

AXLE FRONT MID REAR TOTAL


TARE kg
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL

-
-
-
-
-
-
-

CONSULT THE OPERATOR AND MANUFACTURED BY:


MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA

S005252

B30L 4X4 MKII REV 0

1-11
B30L 4X4 MKII REV 0

1-12
SECTION 2 ENGINE

B30L 4X4 MKII


2-1
ENGINE MISCELLANEOUS ITEMS

12

19

18

12 14

19
8
11
10 8
19
3
9 4 15
17
16
5,6

18
14 8
1
20 19
13 15

P008541

B30L 4X4 MKII REV 0

2-2
ENGINE MISCELLANEOUS ITEMS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 178062 1 MTG,REAR,ENG,B30L,ETT SPECIAL X Used for BAT 7237 & 7238
2 251108 1 ENGINE,MB OM906LA TIER2 X
3 207967 1 BOOT, RUBBER, DRAIN VALVE X
4 207646 4 MTG,RUBBER,T/MISSION,SPLT X
5 178060 1 MTG,ENGINE,REAR,LH,B30L MKII X Used for BAT 7236
6 178061 1 MTG,ENGINE,REAR,RH,B30L MKII X Used for BAT 7236
7 183140 2 MOUNTING,ENGINE,OM906LA X
8 176592 8 SPACER,ENG MTG,110X4MM X
9 175112 1 PLATE,COVER,FLYWHEEL,HOUSING X
10 122136 1 VALVE,DRAIN X
11 121090 1 CONNECT,SPEC X
12 101324 4 BOLT,HEXHD X
13 100090 12 SCREW,HEXHD X
14 100827 4 SCREW,HEXHD X
15 100653 4 NUT,STOVER X
16 100238 2 SCREW, HEXHD X
17 100548 2 WASHER,HARDENED X
18 100536 4 WASHER,HARDENED X
19 100532 8 WASHER,HARDENED X
20 100370 12 WASHER,HARDENED X
21 100365 2 SCREW,HEXHD X

B30L 4X4 MKII REV 0

2-3
KUESEL COUPLING

8 6

P008835

B30L 4X4 MKII REV 0

2-4
KUESEL COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 255045 1 COUPLING,KUESEL X
2 255046 1 ELEMENT,KUESEL X
3 255047 1 FRICTION,RING X
4 202121 1 FRICTION,DISC X
5 100089 12 SCREW, HEXHD X
6 162551 1 HOUSING,COUPLING X
7 100507 8 CAPSCREW,SOCHD X
8 160512 1 ADAPTOR,OUTPUT X

B30L 4X4 MKII REV 0

2-5
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT

B30L 4X4 MKII REV 0

2-6
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221850 1 CRANKCASE,LESS CYLINDER LINERS X
11 DC221799 2 .SLEEVE,FLYWHEEL X
17 DC220737 3 BALL,D1/4" X
23 DC100059 1 PIN,DOWEL X
29 DC100670 14 SCREW, X
35 DC150174 6 BUSHING,CAMSHAFT BEARINGS X
41 DC150175 1 BUSHING,CAMSHAFT BEARINGS X
47 DC220543 6 PLUG,WELCH X
47 DC220549 a/r PLUG,WELCH X
53 DC120195 10 PLUG,EXPANSION 40MM X
56 DC221800 1 THROTTLE,TRANSVERSE X
59 DC221801 6 NOZZLE,OIL X
65 DC220735 2 BALL,D08,5 X
65 DC221802 2 BALL X
65 DC221803 2 BALL X
65 DC220737 1 BALL,D1/4" X
65 DC220737 5 BALL,D1/4" X
71 DC221804 1 INTERMEDIATE,PIECE OIL PUMP X
77 DC221805 2 SLEEVE X
83 DC221806 1 INTERMEDIATE,PIECE TURBO X
89 DC221807 1 SLEEVE X
95 DC120226 1 PLUG,EXPANSION X
101 DC221808 6 LINER,CYLINDER X
107 DC140181 1 RING,SEAL X
113 DC120116 1 PLUG,SCREW,RET-THERMO X
119 DC140150 1 RING,SEAL X
125 DC120158 1 PLUG,SCREW X
131 DC140182 1 RING,SEAL X
137 DC100173 1 PLUG,ALLEN X
143 DC140172 1 RING,SEAL X
149 DC120227 1 PLUG,SCREW X
155 DC221809 2 SLEEVE X
161 DC120170 1 PLUG,SCREW X
167 DC120114 1 PLUG,SCREW X
173 DC140149 1 RING,SEAL X
245 DC221810 1 VALVE,OVERFLOW X
251 DC140172 1 RING,SEAL X
257 DC221811 1 SENDER,FUEL TEMP.SENSOR X
275 DC140149 1 RING,SEAL X
287 DC150170 1 BUSHING, X
293 DC140178 1 RING,SEAL X
302 DC221812 1 VALVE,SOLENOID X
308 DC221813 1 VALVE X
314 DC221814 1 GASKET X
317 DC100671 2 SCREW, FLANGED X
335 DC260106 1 KIT,GASKET CYLINDER CRANKCASE X

B30L 4X4 MKII REV 0

2-7
ENGINE, TIMING CASE AND FLYWHEEL HOUSING

B30L 4X4 MKII REV 0

2-8
ENGINE, TIMING CASE AND FLYWHEEL HOUSING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
15 DC221816 1 COVER,TIMING X
20 DC140183 1 SEAL,OIL CRANKSHAFT REAR X
23 DC100672 3 STUD X
32 DC120114 1 PLUG,SCREW X
35 DC140149 1 RING,SEAL X
40 DC120120 1 PLUG,SCREW X
45 DC140151 1 RING,SEAL X
50 DC220100 1 PLUG,SCREW,HEX X
55 DC140155 1 RING,SEAL X
95 DC100673 9 SCREW, FLANGED X
95 DC100674 6 SCREW, FLANGED X
95 DC100597 3 SCREW, FLANGED X
100 DC221817 1 BRACKET,SPEED SENSOR X
105 DC100287 2 WASHER,FLAT X
110 DC100675 2 SCREW X
115 DC150170 1 BUSHING X
118 DC140178 1 RING,SEAL X

B30L 4X4 MKII REV 0

2-9
ENGINE, OIL PAN AND DIPSTICK

B30L 4X4 MKII REV 0

2-10
ENGINE, OIL PAN AND DIPSTICK

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221526 1 PAN,OIL X
18 DC221818 1 GASKET,OIL PAN X
20 DC120029 1 PLUG,OIL-MAGNET(400/20/40) X
25 DC140155 1 RING,SEAL X
80 DC221819 1 SENDER,OIL LEVEL X
85 DC120200 3 PLUG, X
100 DC100676 22 BOLT,COMBINATION X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X
205 DC221822 1 GROMMET X
210 DC100597 1 SCREW, FLANGED X
215 DC120228 1 FITTING,GUIDE TUBE X
235 DC100677 1 CLAMP,GUIDE TUBE X
300 DC221823 1 DIPSTICK,OIL X
325 DC221152 1 CAP X
330 DC140145 1 RING SEAL X
335 DC221851 1 BRACKET,OIL DIPSTICK X
340 DC100659 1 SCREW,FLANGED X
345 DC220562 1 CAP,RUBBER X
350 DC220407 1 CLAMP,HOSE COMPRESSOR X

B30L 4X4 MKII REV 0

2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

B30L 4X4 MKII REV 0

2-12
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
HEAD,CYLINDER With valves and constant
5 DC221824 1 X
throttle
10 DC220735 6 BALL,FASTENER Constant throttle X
15 DC220543 2 PLUG,EXPANSION 34MM X
15 DC120229 A/R PLUG,EXPANSION 36MM X
20 DC120201 6 PLUG,EXPANSION For web cooling bore X
20 DC120098 A/R PLUG,EXPANSION For web cooling bore X
25 DC220545 23 PLUG,EXPANSION 25MM X
25 DC120230 A/R PLUG,EXPANSION 26MM X
30 DC220737 6 BALL,LEAK Oil hole plug X
30 DC220735 2 BALL,LEAK Oil hole plug X
30 DC220735 1 BALL,TO Plug cooling water bore X
40 DC221825 12 SEAT,VALVE Intake standard X
40 DC221826 12 SEAT,VALVE Intake repair 1, 35.37MM X
40 DC221827 12 SEAT,VALVE Intake repair 11, 35.57MM X
40 DC221828 6 SEAT,VALVE Exhaust standard X
40 DC221829 6 SEAT,VALVE Exhaust repair 1, 40.37MM X
40 DC221830 6 SEAT,VALVE Exhaust repair 11, 40.57MM X
45 DC221831 18 GUIDE,VALVE Intake and exhaust X
standard
GUIDE,VALVE Intake and exhaust
45 DC221832 18 X
fitting, size +0.2MM
GUIDE,VALVE Intake and exhaust
45 DC221833 18 fitting, size +0.5MM X
50 DC140160 6 RING,SEAL X
55 DC221834 6 SLEEVE X
60 DC221835 12 VALVE,INTAKE X
60 DC221836 6 VALVE,EXHAUST X
65 DC100678 18 WASHER,VALVE Spring X
70 DC221837 12 SPRING,INTAKE Valve X
70 DC221838 6 SPRING,EXHAUST Valve X
75 DC221839 18 RETAINER,SPRING X
80 DC220030 36 COLLET,VALVE X
85 DC221840 18 HOLDER,SEAL X
95 DC221841 6 VALVE,CONSTANT Throttle X
100 DC221842 6 GUIDE X
105 DC221843 6 SPRING X
110 DC221844 6 RETAINER,SPRING X
115 DC221845 12 VALVE,COLLET X

B30L 4X4 MKII REV 0

2-13
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

B30L 4X4 MKII REV 0

2-14
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
120 DC221846 6 PISTON X
125 DC140184 6 RING,SEAL X
130 DC221847 6 COVER X
175 DC221848 6 BRIDGE,VALVE X
180 DC221849 1 GASKET,CYLINDER Head to crankcase X
185 DC100679 14 SCREW,CYLINDER Head to crankcase X
260 DC221852 6 INJECTOR,COMPLETE X
275 DC140179 6 RING,SEAL Injector to cylinder head X
275 DC140185 6 RING,SEAL Injector to cylinder head X
282 DC140186 6 RING,SEAL Injector to cylinder head X
285 DC221853 6 SOCKET,PIPE X
290 DC140166 6 RING,SEAL Socket to cylinder head X
295 DC100636 6 SCREW,FITTING On injector X
300 DC221854 6 BRACKET,CLAMPING Injector to cylinder head X
305 DC100681 6 SCREW,INJECTOR To cylinder head M8x60 X
310 DC100680 6 WASHER,SPHERICAL Injector to cylinder head X
390 DC260107 1 KIT, CYLINDER Head gasket X

B30L 4X4 MKII REV 0

2-15
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

B30L 4X4 MKII REV 0

2-16
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
135 DC120231 A/R HELICOIL,M22x1.5x8.0 X
140 DC120232 A/R HELICOIL,M14x1x7.0 X
145 DC120233 A/R HELICOIL,M16x1.5x10.5 X
150 DC120234 A/R HELICOIL,M14x1.5x14 X
155 DC120061 A/R HELICOIL,M12x1.5x12 X
160 DC120059 A/R HELICIOL,M10x15 X
165 DC120057 A/R HELICIOL,M8x12 X
170 DC120058 A/R HELICIOL,M8x116 X
190 DC120235 5 UNION,THREADED Constant throttle to head X
195 DC140167 5 RING,SEAL Constant throttle to head X
200 DC130193 1 LINE,CONSTANT Throttle X
320 DC221855 1 SPINDLE,ROCKER Arm X
325 DC120236 2 PLUG,EXPANSION X
330 DC221856 6 ARM,ROCKER Intake X
335 DC221857 6 ARM,ROCKER Exhaust X
340 DC150176 12 BUSHING X
345 DC100682 12 SCREW,ADJUSTING X
350 DC100683 12 NUT,ADJUSTING Screw X
355 DC221858 1 BRACKET,ROCKER Arm front X
355 DC221859 5 BRACKET,ROCKER Arm central X
355 DC221860 1 BRACKET,ROCKER Arm rear X
360 DC221861 6 SPRING X
365 DC100684 12 WASHER X
370 DC221862 2 RING,LOCK X
375 DC221863 7 CLAMPING PIECE,ROCKER Shaft to head X
380 DC100685 7 SCREW,ROCKER Shaft to cylinder head X

B30L 4X4 MKII REV 0

2-17
ENGINE, CYLINDER HEAD COVER

B30L 4X4 MKII REV 0

2-18
ENGINE, CYLINDER HEAD COVER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221864 1 COVER,CYLINDER Head - Plastic X
17 DC221865 1 DIAPHRAGM X
29 DC220031 1 CAP,OIL Filling X
32 DC220029 1 GASKET X
35 DC221866 7 INSERT,COVER To cylinder head X
41 DC221867 4 LOCK X
47 DC221529 1 GASKET X
68 DC221868 1 GASKET X
74 DC100686 7 SCREW,COVER To cylinder head X
115 DC130194 1 PIPE,BREATHER X
120 DC130196 1 HOSE,BREATHER Pipe to cylinder head cover X
125 203588 2 CLAMP,BREATHER Pipe to cylinder head cover X

B30L 4X4 MKII REV 0

2-19
ENGINE, CRANKSHAFT AND FLYWHEEL

B30L 4X4 MKII REV 0

2-20
ENGINE, CRANKSHAFT AND FLYWHEEL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221869 1 CRANKSHAFT,with main and big end bearings X
10 DC100687 1 PIN,DOWEL Gear to crankshaft X
15 DC221870 1 GEAR,CRANKSHAFT X
15 DC221871 1 GEAR,CRANKSHAFT X
20 DC150177 7 BEARING,MAIN Standard X
20 DC150178 7 BEARING,MAIN Fitting size 0.10 X
20 DC150179 7 BEARING,MAIN Fitting size 0.25 X
20 DC150180 7 BEARING,MAIN Fitting size 0.50 X
20 DC150181 7 BEARING,MAIN Fitting size 0.75 X
20 DC150182 7 BEARING,MAIN Fitting size 1.00 X
25 DC100688 2 WASHER,THRUST Standard X
25 DC100689 2 WASHER,THRUST Repair size 1, 0.30MM X
25 DC100690 2 WASHER,THRUST Repair size 11, 0.50MM X
30 DC150183 6 BEARING,BIG End standard X
30 DC150184 6 BEARING,BIG End fitting size 0.10 X
30 DC150185 6 BEARING,BIG End fitting size 0.25 X
30 DC150186 6 BEARING,BIG End fitting size 0.50 X
30 DC150187 6 BEARING,BIG End fitting size 0.75 X
30 DC150188 6 BEARING,BIG End fitting size 1.00 X
35 DC221872 1 DAMPER,VIBRATION X
43 DC100691 6 SCREW,VIBRATION Damper and hub to crank- X
shaft
55 DC221873 1 FLYWHEEL,WITH RING GEAR X Used for BAT 7236
55 DC221664 1 FLYWHEEL X Used for BAT 7237 & 7238
60 DC221874 1 GEAR,RING X
70 DC100691 8 SCREW,FLYWHEEL and crankshaft gear to X
crankshaft
75 DC221875 1 GEAR,CRANKSHAFT X

B30L 4X4 MKII REV 0

2-21
ENGINE, CONNECTING ROD AND PISTONS

B30L 4X4 MKII REV 0

2-22
ENGINE, CONNECTING ROD AND PISTONS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221876 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,STANDARD X
15 DC221878 6 PISTON,FITTING Size 1, height -.30 X
15 DC221879 6 PISTON,FITTING Size 11, height -.60 X
15 DC221880 6 PISTON,FITTING Size 111, height -.90 X
20 DC260108 6 KIT,PISTON RING X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X

B30L 4X4 MKII REV 0

2-23
ENGINE, CAMSHAFT AND TIMING PARTS

B30L 4X4 MKII REV 0

2-24
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221883 1 CAMSHAFT X
10 DC221884 1 GEAR,CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM Inlet and exhaust valves X
25 DC221887 12 ROD,PUSH Inlet and exhaust valves X

B30L 4X4 MKII REV 0

2-25
ENGINE, INJECTION PUMP

B30L 4X4 MKII REV 0

2-26
ENGINE, INJECTION PUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL Ring X Black Seal Top, Green Seal Bottom
15 DC140187 6 RING,SEAL Pump to crankcase X
20 DC100692 12 SCREW,PUMP To crankcase X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE Pulley X
30 DC221890 1 GASKET,FUEL Pump to crankcase X
35 DC100112 3 SCREW,FUEL Pump to crankcase M8x35 X
55 DC221891 1 COVER,INJECTION Pump X
60 DC221892 4 PIN,LOCKING Cover attachment X
65 DC221893 4 RING,RETAINING Cover attachment X
70 DC221894 4 SPRING,COVER Attachment X

B30L 4X4 MKII REV 0

2-27
ENGINE, FUEL LINES

B30L 4X4 MKII REV 0

2-28
ENGINE, FUEL LINES

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC130197 6 PIPE,FUEL Pump to injector nozzle X
15 DC130198 1 PIPE,FUEL To cylinder head X
20 DC130199 1 PIPE,FROM Fuel filter to feed pump X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL Line X
40 DC120210 2 NUT,UNION Fuel lines X

B30L 4X4 MKII REV 0

2-29
ENGINE, FUEL FILTER

B30L 4X4 MKII REV 0

2-30
ENGINE, FUEL FILTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
15 DC221896 1 FILTER,FUEL Complete unit X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
30 DC221895 2 VALVE,CHECK X
35 DC140063 3 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL Filter X
55 DC221900 1 ELEMENT,FUEL Pre-filter X
60 DC221901 1 GASKET,FUEL Filter to cylinder head X
65 DC100694 1 SCREW,FUEL Filter to cylinder head M10x100 X
65 DC100352 2 SCREW,FUEL Filter to cylinder head M10x40 X

B30L 4X4 MKII REV 0

2-31
ENGINE, FLAMESTART SYSTEM

B30L 4X4 MKII REV 0

2-32
ENGINE, FLAMESTART SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID Valve X
20 DC100545 2 SCREW,SOLENOID Valve to bracket X
25 DC100597 1 SCREW,BRACKET To charging air pipe X
30 DC100604 1 NUT,BRACKET To charging air pipe X
40 DC130200 1 PIPE,FROM Solenoid valve to heater plugs X
90 DC100142 1 BOLT,BANJO Pipe to solenoid valve X
95 DC140189 2 RING,SEAL Pipe to solenoid valve X
100 DC130201 1 PIPE,FROM Fuel filter to solenoid valve X
105 DC120237 1 BOLT,BANJO Fuel pipe to fuel filter X
110 DC100143 1 BOLT,BANJO Fuel pipe to solenoid valve X
115 DC140189 2 RING,SEAL Fuel pipe to fuel filter X
120 DC140190 2 RING,SEAL Fuel pipe to solenoid valve X
125 DC221904 1 PLUG,HEATER Charge air pipe X

B30L 4X4 MKII REV 0

2-33
ENGINE, TURBO CHARGER

B30L 4X4 MKII REV 0

2-34
ENGINE, TURBO CHARGER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221587 1 TURBOCHARGER,'KKK' X
10 DC100296 4 NUT,TURBOCHARGER To manifold M10 X
20 DC221905 1 SHIELD,HEAT Flanged elbow X
30 DC100385 4 SCREW,HEAT Shield to elbow X
50 DC130162 1 HOSE,MOLDED X
55 DC100381 1 CLAMP,MOLDED Hose to turbocharger X
60 203588 1 CLAMP,HOSE To breather pipe X
60 203588 1 CLAMP,HOSE Compressor suction pipe X
90 DC130202 1 PIPE,AIR On turbocharger X
115 DC140191 1 RING,SEAL Air pipe X
130 DC130203 1 PIPE,CHARGE Air X
140 DC140192 1 RING,SEAL Charge air pipe X
152 DC100319 1 CLAMP,CHARGE Air pipe to turbocharger X
160 DC100390 1 SCREW,CHARGE-Air pipe on member X
170 DC100695 1 STUD,CHARGE Air pipe at water pump X
175 DC100604 1 NUT,CHARGE Air pipe at water pump X
200 DC221906 1 BRACKET,CHARGE Air pipe at water pump X
248 DC100390 1 SCREW,BRACKET To charging air pipe X
280 DC100597 2 SCREW,BRACKET To water pump X
330 206353 1 CLAMP,CHARGE Air pipe on housing X
340 DC100366 1 SCREW,CHARGE Air pipe to housing X
340 DC100369 1 SCREW,CHARGE Air pipe to housing X
345 DC100383 1 NUT,CHARGE Air pipe to housing X

B30L 4X4 MKII REV 0

2-35
ENGINE, AIR COMPRESSOR

B30L 4X4 MKII REV 0

2-36
ENGINE, AIR COMPRESSOR

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221907 1 COMPRESSOR,WABCO 352CCM X
20 DC221908 1 CRANKSHAFT X
25 DC221909 1 CAP,BEARING X
30 DC221910 1 ROD,CONNECTING X
35 DC221911 1 PISTON X
40 DC221912 1 HEAD,CYLINDER Compressor X
45 DC140193 1 RING,SEAL X
55 DC100696 1 NUT,GEAR To compressor X
70 DC221913 1 VALVE X
80 DC260110 1 KIT,REPAIR Compressor DC221907 X
85 DC260111 1 KIT,PISTON Ring X
110 100946 4 SCREW,CAP X

B30L 4X4 MKII REV 0

2-37
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS

62

52

60

10

190

190 185
195 180
75
195

240

20

245
250

P008493 A

B30L 4X4 MKII REV A

2-38
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 DC130204 1 PIPE, SUCTION X X
20 DC130162 1 PIPE, SUCTION X X
52 203588 1 CLAMP X X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X X
62 DC100659 1 SCREW, INTAKE PIPE TO CRANKCASE X X
75 203588 2 CLAMP X X
180 DC130205 1 PIPE, AT CYLINDER HEAD X X
185 DC130206 1 PIPE, AT WATER PUMP X X
190 DC120182 2 BOLT, BANJO X X
195 DC140149 4 RING, SEAL X X
240 DC220481 1 CAP, POWER STEERING PUMP X X
245 DC220314 1 GASKET X X
250 DC100629 2 SCREW, COVER COMPRESSOR FLANGE X X

B30L 4X4 MKII REV A

2-39
ENGINE, INTAKE MANIFOLD

B30L 4X4 MKII REV 0

2-40
ENGINE, INTAKE MANIFOLD

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
11 DC221914 1 COVER X
25 DC221915 1 HOUSING,CHARGING Air elbow X
UNIT,SENDER Charge air pressure and tem-
50 DC221916 1 X
perature
65 DC100697 2 SCREW,FLANGED X
75 DC100685 12 SCREW,CHARGE Air elbo to cylinder head X

B30L 4X4 MKII REV 0

2-41
ENGINE, EXHAUST MANIFOLD

B30L 4X4 MKII REV 0

2-42
ENGINE EXHAUST MANIFOLD
ENGINE,

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221917 1 MANIFOLD,EXHAUST X
15 DC100316 4 STUD X
25 DC221918 3 GASKET,MANIFOLD To cylinder head X
30 DC100698 12 SCREW,MANIFOLD To cylinder head X
95 DC260112 1 KIT,EXHAUST Brake X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER To shaft X
115 DC100699 1 NUT,LEVER To throttle valve X
120 DC260113 1 KIT,EXHAUST Brake valve X
125 DC100296 4 NUT,FLANGED Exhaust brake to turbocharger X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET To flanged elbow X
160 DC221920 1 CYLINDER,EXHAUST Brake X
180 DC100112 1 SCREW,CYLINDER To bracket X
185 DC221921 1 TUBE,PACER Cylinder to bracket X
200 DC100117 1 NUT,CYLINDER To bracket X
205 DC220980 1 SOCKET,BALL Cylinder to lever X
210 DC100359 1 NUT,CYLINDER To lever X
215 DC220836 1 CLIP,SECURING X

B30L 4X4 MKII REV 0

2-43
ENGINE, ELECTRICAL EQUIPMENT

B30L 4X4 MKII REV 0

2-44
ENGINE, ELECTRICAL EQUIPMENT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221922 1 UNIT,CONTROL B30L Tier 2 X
DC221770 1 COOLER,FUEL X
11 DC100366 3 SCREW,CONTROL Unit to crankcase X
17 DC221771 6 RING,RUBBER X
23 DC221772 1 SPRING,CONTROL Unit to crankcase X
41 DC221923 1 CABLE,ELECTRIC-Engine X
125 DC221734 1 SENDER,SPEED Camshaft position X
125 DC221734 1 SENDER,SPEED Crankshaft position X
131 DC221924 2 SWITCH,ENGINE Start/stop X
134 DC100700 2 NUT,ENGINE Start/stop X
149 DC221925 1 BRACKET,FOR Start/stop switch X
167 101354 4 SCREW,CAP Bracket to crankcase X
257 DC221726 1 ELECTRONICS,KSA X
263 DC221927 1 PLUG,2-PIN X
269 DC120221 2 SOCKET,CONTACT 2-Pin plug X
275 DC221728 2 GASKET,2-Pin plug X
281 DC221729 1 BOOT,2-Pin plug X
287 DC120218 1 HOUSING,2-Pin plug X
293 DC100664 1 NUT,2-Pin plug X
299 DC221730 2 GASKET,2-Pin plug X
305 DC221928 2 BUSHING,PIN,2-Pin plug X
308 DC221731 1 BOOT,2-Pin plug X
311 DC120220 1 BUSHING,PIN From heater plug to ground X
317 DC100603 1 NUT, FROM Heater plug to ground X

B30L 4X4 MKII REV 0

2-45
ENGINE, STARTING MOTOR

B30L 4X4 MKII REV 0

2-46
ENGINE, STARTING MOTOR

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221926 1 MOTOR,STARTER 24V/4Kw,Bosch X
10 DC221929 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE End X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR End X
48 DC221933 1 BRACKET,WITH Carbon brushes X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100096 3 NUT,STARTING Motor to timing case X

B30L 4X4 MKII REV 0

2-47
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER

145
155

180

140 100 115

70

15

P008569

B30L 4X4 MKII REV 0

2-48
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 DC221926 1 MOTOR, STARTER, 24V/4Kw, Bosch X
2 DC100096 3 NUT, Starting Motor to timing case X
15 DC221967 1 SUPPORT, ALTERNATOR X
70 DC100708 4 SCREW, Bracket to crankcase X
100 DC100152 1 WASHER, Support to alternator X
115 DC100464 1 SCREW, Alternator to support X
140 DC100491 1 NUT, Alternator to support X
145 DC221968 1 BRACKET X
150 DC100597 1 SCREW, Bracket to oil filter X
155 dc100478 1 SCREW, Alternator to bracket X

B30L 4X4 MKII REV 0

2-49
ENGINE, OIL PUMP

B30L 4X4 MKII REV 0

2-50
ENGINE, OIL PUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL Front crankshaft X
20 DC100413 8 SCREW,OIL Pump to crankcase M8x50 X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,OIL Pipe to dipstick guide tube X
50 100197 8 SCREW,SUCTION Pipe to oil pump X
55 DC100597 1 SCREW,SUCTION Pipe to crankcase X
55 DC100621 1 SCREW,SUPPORT On oil intake pipe X

B30L 4X4 MKII REV 0

2-51
ENGINE, OIL FILTER AND OIL COOLER

B30L 4X4 MKII REV 0

2-52
ENGINE, OIL FILTER AND OIL COOLER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
5 DC221938 1 FILTER,OIL Complete unit X
15 DC221939 1 COVER,OIL FILTER X
25 DC221578 1 ELEMENT,OIL FILTER X
30 DC221940 1 NECK,FILTER X
35 DC140195 1 RING,SEAL X
45 DC221941 1 SENDER,OIL Pressure X
50 DC221942 1 GASKET,OIL Filter to crankcase X
70 DC221943 1 VALVE,PRESSURE Relief X
75 DC100366 4 SCREW,OIL Filter to crankcase M8x40 X
75 DC100671 1 SCREW,OIL Filter to crankcase M8x60 X
105 DC221944 1 ELEMENT,OIL Cooler X
110 DC221945 1 COVER,OIL Cooler X
115 DC221946 1 GASKET,OIL Cooler to cover X
120 DC100385 2 SCREW,OIL Cooler to cover M8x16 X
125 DC221947 1 GASKET,OIL Cooler to crankcase X
130 DC100112 12 SCREW,OIL Cooler to crankcase M8x35 X

B30L 4X4 MKII REV 0

2-53
ENGINE, OIL LINES

B30L 4X4 MKII REV 0

2-54
ENGINE, OIL LINES

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
8 DC130208 1 PIPE,OIL Feed X
35 DC130209 1 PIPE,OIL Return X
55 DC120182 1 BOLT,BANJO Oil feed pipe to oil filter head X
70 DC140149 2 RING,SEAL Oil feed pipe to oil filter head X
90 DC221133 1 GASKET,RETURN Pipe to turbocharger X
105 DC100414 2 SCREW,RETURN Pipe to turbocharger X
115 DC130210 1 PIPE,PLASTIC Return pipe to crankcase X
125 203588 2 CLAMP,RETURN Pipe to crankcase X

B30L 4X4 MKII REV 0

2-55
ENGINE, WATER PUMP

B30L 4X4 MKII REV 0

2-56
ENGINE, WATER PUMP

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
DC130211 1 PIPE,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
109 DC100702 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
GASKET,CONNECTING PIPE TO CONNEC-
DC221951 1 X
TOR
SCREW,CONNECTIONG PIPE ON CONNEC-
DC100507 3 TOR X
200 DC220731 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
DC221962 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100369 1 SCREW,COVER TO WATER PUMP M8X30 X
230 DC100366 3 SCREW,COVER TO WATER PUMP M8X40 X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
RING,SEAL FITTING TO INTERMEDIATE
270 DC140182 2 PIECE X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
SCREW,FAN COUPLING AND PULLEY TO W/
310 DC100507 4 PUMP X
315 DC221528 1 BELT,V 2040 MM X
320 DC221954 1 PULLEY,GUIDE FUEL FEED PUMP X
330 DC221963 1 TIGHTENER,BELT X
385 DC100336 1 SCREW,BELT TIGHTENER TO CYLINDER X
CRANKCASE M10X95

B30L 4X4 MKII REV 0

2-57
ENGINE, FAN

B30L 4X4 MKII REV 0

2-58
ENGINE, FAN

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
5 DC221391 1 FAN X
15 DC221390 1 HUB,VISCOUS X
DC221964 1 FLANGE,FAN COUPLING X
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE X
35 DC221955 1 SPACER,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER X

B30L 4X4 MKII REV 0

2-59
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS

B30L 4X4 MKII REV 0

2-60
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 DC221956 1 MOUNTING,ENGINE LEFT X
10 DC221957 1 MOUNTING,ENGINE RIGHT X
25 DC100705 8 WASHER,MOUNTING TO CRANKCASE X
30 DC100706 8 SCREW,MOUNTING TO CRANKCASE X
77 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X

B30L 4X4 MKII REV 0

2-61
AIR INTAKE SYSTEM

3
7

13

11
8
12 6
13
11

13

11
12 5
10

P008572

B30L 4X4 MKII REV 0

2-62
AIR INTAKE SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290230 1 PRE-CLEANER (ADT 240) X
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 206496 2 MTG,BAND,AIR CLEANER,FRG15 X
4 208661 1 PIPE,AIR INTAKE,B30L MKII X
5 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
6 203536 2 CLAMP,T-BOLT X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X

B30L 4X4 MKII REV 0

2-63
AIR CLEANER

P008573

B30L 4X4 MKII REV 0

2-64
AIR CLEANER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X

B30L 4X4 MKII REV 0

2-65
EXHAUST SYSTEM

10 14
1

7
4

5
13 16
12
2
12
10

3
15 9

13
11

P008830

B30L 4X4 MKII REV 0

2-66
EXHAUST SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 208662 1 PIPE,EXHAUST BRANCH,B30L MKII X
2 100090 12 SCREW,HEXHD X
3 100657 12 NUT,STOVER X
4 D2420249 4 GASKET:EXHAUST FLANGE X
5 210201 2 PURIFIER,EXHAUST X
6 208663 1 PIPE,EXHAUST MAIN,RH,B30L MKII X
7 D4183515 8 GASKET:EXHAUST BRAKE X
8 208664 1 PIPE,EXHAUST,MAIN,LH,B30L MKII X
9 100086 8 SCREW,HEXHD X
10 100652 1 NUT,STOVER X
11 221796 2 GASKET FUME DILUTOR X
12 201690 2 FUME DILUTER V10 X
13 208666 1 COVER,FUME,DILUTER,B30L X
14 100199 1 BOLT,HEXHD X
15 100083 12 SCREW,HEXHD X
16 207496 1 CLAMP,EXHAUST X

B30L 4X4 MKII REV 0

2-67
FUEL SYSTEM

17 1
8
12
15

16
8

14

15
11 10
11
16 4
15 10
7
2
12

13

P008575

B30L 4X4 MKII REV 0

2-68
FUEL SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE,A7-8/3730/8FJ/8FJB X
3 241224 1 HOSE,A7-8/3100/8FJ/8FJB X
4 241218 1 HOSE,A7-8/0600/8FJ/8FJB X
5 240980 1 HOSE,A7-8/0580/8FJ/8FJB X
6 206945 6 MOUNTING,RUBBER,D#,USED WITH X
7 206615 1 FILTER,UNIT,FUEL-WATER,10MIC X
8 121451 2 ADAPTOR X
9 121365 1 ADAPTOR X
10 120969 2 CONNECTOR X
11 120781 2 ADAPTOR X
12 120804 2 ELBOW X
13 120670 1 CONNECT X
14 100731 2 SCREW X
15 100548 8 WASHER,HARDENED X
16 100312 4 NUT,NYLOC X
17 100198 2 SCREW, HEXHD X

B30L 4X4 MKII REV 0

2-69
FUEL-WATER FILTER UNIT

P008517

B30L 4X4 MKII REV 0

2-70
FUEL-WATER FILTER UNIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 206615 1 FILTER,UNIT,FUEL-WATER,10MIC X
2 206616 1 ELEMENT, FUEL FILTER X
3 224670 1 BOWL, SEE-THRU X

B30L 4X4 MKII REV 0

2-71
ENGINE COOLING SYSTEM

57
63
29 59
29 53
27 44
63
53
49 55

9
13

33
21
20
37 10
37
61
47
8
52
61
52
28
3
36 16
15 2
19 22
33
18
17 49
46 14 48 30 63
1 34
2 52 38
51 34
2 45 63
32 57
2
4 5
62
2 63
29
54 63
53 57

54 42
29
53
52 63
62 56
51
52

30 52
53 53 58
55 55
P008576

B30L 4X4 MKII REV 0

2-72
ENGINE COOLING SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 207967 1 BOOT, RUBBER, DRAIN VALVE X
2 207862 12 CLAMP,T-BOLT X
3 207451 1 HOSE,SURGE TANK,OUTLET X
4 207442 1 HOSE,OIL COOLER INLET X
5 207441 1 HOSE,OIL COOLER OUTLET X
8 207099 1 SURGE TANK ASSEMBLY X
9 207004 4 CLIP,SPRING,SHROUD-RAD X
10 206944 2 PIPE,VENT LINE X
13 206475 1 COWLING,RADIATOR,704 FAN X
14 206436 2 PIPE,OIL COOLER CIRCUIT X
15 206435 1 PIPE,MAKE-UP LINE X
16 206434 1 PIPE,SUCTION LINE X
17 206433 1 HOSE, MAKE - UP LINE X
18 206429 1 HOSE,ENG.IN,OIL COOLER X
19 206428 1 HOSE,ENG.OUT,OIL COOLER X
20 206427 1 HOSE,ENGINE INLET X
21 206426 1 HOSE,RADIATOR,TOP X
22 206425 1 HOSE,RADIATOR,BTM X
27 206187 1 RADIATOR,ALUMINIUM,BEHR,#D X
28 203927 1 GROMMET X
29 203764 8 P CLIP X
30 203681 4 P CLIP X
32 203588 4 CLAMP,HOSE X
33 203538 2 CLAMP,T-BOLT X
34 201419 4 P CLIP X
36 200089 4 CLAMP,HOSE X
37 200062 9 CLAMP,HOSE X
38 174673 1 PLT, MTG BRK, VENT LINES X
42 174557 1 PLT,MTG,COOLING PIPES X
44 173595 1 GUARD,BREATHER,BEHR RAD X
45 130082 2 HOSE,HEATER X
46 130002 1 HOSE,PUSHLOCK X
47 130001 1 HOSE,PUSHLOCK X
48 122136 1 VALVE,DRAIN X
49 100757 4 SCREW,HEXHEAD X
51 100731 4 SCREW X
52 100548 21 WASHER,HARDENED X
53 100370 25 WASHER,HARDENED X
54 100364 2 SCREW,HEXHD X
55 100314 8 NUT,NYLOC X
56 100312 5 NUT,NYLOC X
57 100310 6 NUT, NYLOC X
58 100198 2 SCREW, HEXHD X
59 100094 2 BOLT,HEXHD X
61 100083 11 SCREW, HEXHD X
62 100080 6 BOLT X
63 100061 16 WASHER,FLAT X

B30L 4X4 MKII REV 0

2-73
ENGINE COOLING SYSTEM

62
63
40

26
24

53

61

61 50
52
39 53
52
56 12

43

53
64 50
11
35
61
31
52
7
41
25
52
51
52 56
30 31
6 23

31

60

53

53

55

P008577

B30L 4X4 MKII REV 0

2-74
ENGINE COOLING SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
6 207287 1 GUARD,FAN X
7 207286 1 HOSE,REDUCER,CAC X
11 206782 1 PIPE,CAC OUTLET X
12 206523 2 MTG,RUBBER,CAC-CHASSIS X
23 206366 1 HOSE,MOULDED,CAC INLET X
24 206365 1 HOSE,MOULDED,CAC-ENGINE X
25 206322 2 CLAMP,HOSE X
26 206188 1 COOLER,AIR,CHARGE,BEHR,#D X
30 203681 4 P CLIP X
31 203592 4 CLAMP,T-BOLT X
35 201213 2 CLAMP, EXHAUST 90MM X
39 174577 1 BKT,RAD/CAC,LHS BOT X
40 174576 1 BKT,RAD/CAC,LHS TOP X
41 174575 1 BKT,RAD/CAC,RHS BOT X
43 173733 2 PLT,SPACER,CAC X
50 100733 8 SCREW, HEXHD X
51 100731 4 SCREW X
52 100548 21 WASHER,HARDENED X
53 100370 25 WASHER,HARDENED X
55 100314 8 NUT,NYLOC X
56 100312 5 NUT,NYLOC X
60 100089 4 SCREW,HEXHD X
61 100083 11 SCREW, HEXHD X
62 100080 6 BOLT X
63 100061 16 WASHER,FLAT X
64 203531 1 CLAMP,T-BOLT X

B30L 4X4 MKII REV 0

2-75
B30L 4X4 MKII
2-76
SECTION 3 DRIVETRAIN

B30L 4X4 MKII


3-1
TRANSMISSION MISC. PARTS

3, 4

5
2

6
18
7
11
12 5

17 16 19
8
15 14 22
23 9
10
1 20 21 20 13

P008580

B30L 4X4 MKII REV 0

3-2
TRANSMISSION MISC. PARTS

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
1 250258 1 TRANS,6WG210 X
2 174055 1 MTG,ZF6WG210 X
3 174562 1 MTG,ZF6WG210,TOP,RH X
4 174560 1 MTG,ZF6WG210,TOP,LH X
5 100258 2 SCREW,HEXHD X
6 100173 4 BOLT,HEXHD X
7 160461 4 WASHER X
8 200173 4 MTG:MEGI X
9 160445 4 SPACER,WASHER X
10 100654 4 NUT,STOVER X
11 100314 16 NUT,NYLOC X
12 100064 16 WASHER,FLAT X
13 100089 16 SCREW,HEXHD X
14 101216 4 WASHER,SERRATED X
15 222314 1 KIT,ADAPTOR EMERGENCY PUMP X
16 204225 1 FLANGE,ADAPTOR X
17 121071 1 COUPLING,ADAPTOR X
18 NSI 4 SCREW,HEXHD X
19 NSI 1 O RING X
20 ZF200024 2 GASKET X
21 172781 1 FLANGE,TRANSMISSION DIPSTICK X
22 NSI 1 BOLT,HEXHD X
23 100792 2 WASHER,SERRATED X

B30L 4X4 MKII REV 0

3-3
TRANSMISSION, ENGINE CONNECTION

B30L 4X4 MKII REV 0

3-4
TRANSMISSION, ENGINE CONNECTION

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF160131 1 BELL,CONVERTER X
20 ZF100012 18 SCREW,HEXAGON X
30 ZF160084 1 COVER X
40 ZF100010 12 SCREW,HEXAGON X
50 ZF100035 12 NUT,HEXAGON X
60 ZF160133 1 DIAPHRAM X
70 ZF160132 1 SHAFT,INPUT X
90 ZF100021 12 SCREW,HEXAGON X
100 ZF100021 4 SCREW,HEXAGON X
120 ZF150020 1 BEARING,BALL X
130 ZF160018 1 RING,RETAINING X
150 ZF100051 1 WASHER X
160 ZF100013 2 SCREW,HEXAGON X
180 ZF160082 1 FLANGE,INPUT X
190 ZF100052 1 WASHER,TAB X
210 ZF100020 8 SCREW,HEXAGON X

B30L 4X4 MKII REV 0


3-5
TRANSMISSION, TORQUE CONVERTER

B30L 4X4 MKII REV 0

3-6
TRANSMISSION, TORQUE CONVERTER

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF200022 1 TORQUE CONVERTER X

B30L 4X4 MKII REV 0

3-7
TRANSMISSION, INPUT

B30L 4X4 MKII REV 0


3-8
TRANSMISSION, INPUT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160124 1 SHAFT,INPUT X
16 ZF160123 1 GEAR X
18 ZF160013 1 RING,RETAINING X
20 ZF160125 1 SHAFT,TURBINE X
30 ZF160021 1 RING,SNAP X
40 ZF150015 1 BEARING,ROLLER X
50 ZF150015 1 BEARING,ROLLER X
60 ZF160028 2 RING,PISTON X
70 ZF160100 1 SHAFT,STATOR X
70 ZF160101 1 SHAFT,STATOR X
80 ZF140015 1 O RING X
90 ZF160029 1 RING,PISTON X

B30L 4X4 MKII REV 0


3-9
TRANSMISSION, OIL PUMP

B30L 4X4 MKII REV 0

3-10
TRANSMISSION, OIL PUMP

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
21 ZF100025 10 SCREW,CAP X
22 ZF140013 10 SCREW,HEXAGON X
40 ZF140021 1 O RING X
100 ZF200013 1 PUMP,OIL PRESSURE X
102 ZF160006 1 RING X
104 ZF160007 1 SHIM,SUPPORT X
106 ZF150001 1 BEARING,NEEDLE X
108 ZF140011 1 SEAL,SHAFT X
110 ZF160008 1 RING,SNAP X

B30L 4X4 MKII REV 0

3-11
TRANSMISSION, GEAR BOX HOUSING (PART 1)

B30L 4X4 MKII REV 0

3-12
TRANSMISSION, GEAR BOX HOUSING (PART 1)

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF160121 1 HOUSING,FRONT SECTION X
30 ZF160122 1 HOUSING,REAR SECTION X
40 ZF150002 2 PIN,CYLINDRICAL X
50 ZF100011 51 SCREW,HEXAGON X
60 ZF170003 1 PLATE,FIXING X
70 ZF100011 2 SCREW,HEXAGON X
80 ZF170008 1 SHEET,SCREEN X
90 ZF170009 1 SHEET,SCREEN X
100 ZF100028 5 SCREW,CAP X
120 ZF200014 1 PLATE,TYPE X
130 ZF100004 4 STUD,GROOVED X
140 ZF200015 1 BREATHER X
160 ZF160099 1 HOUSING,OIL FEED X
170 ZF200026 1 GASKET X
180 ZF100045 21 SCREW,CAP X
200 ZF100044 15 SCREW,CAP X
220 ZF100046 4 SCREW,CAP X
240 ZF170003 1 PLATE,FIXING X
250 ZF100009 2 SCREW,HEXAGON X
260 ZF160120 2 COVER X
270 ZF140018 2 O RING X
280 ZF100055 12 STUD X
290 ZF100002 12 WASHER X
300 ZF100034 12 NUT,HEXAGON X
451 ZF120008 1 PLUG,SCREW X
452 ZF140022 1 O RING X
471 ZF120003 1 PLUG,SCREW X
472 ZF140022 1 O RING X

B30L 4X4 MKII REV 0

3-13
TRANSMISSION, GEARBOX HOUSING (PART 2)

B30L 4X4 MKII REV 0

3-14
TRANSMISSION, GEARBOX HOUSING (PART 2)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
310 ZF180002 1 PIPE X
314 ZF180009 1 PIPE X
328 ZF100027 1 SCREW,CAP X
340 ZF140019 2 O RING X
350 ZF180003 1 PIPE X
354 ZF180009 1 PIPE X
360 ZF100028 1 SCREW,CAP X
364 ZF100027 1 SCREW,CAP X
380 ZF140019 2 O RING X
390 ZF180001 1 TUBE,SUCTION X
400 ZF100028 1 SCREW,CAP X
420 ZF180004 1 PIPE X
430 ZF180005 1 PIPE X
440 ZF180006 1 PIPE X

B30L 4X4 MKII REV 0

3-15
TRANSMISSION, K1 COUPLING

B30L 4X4 MKII REV 0

3-16
TRANSMISSION, K1 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160138 1 SHAFT X
12 ZF120007 1 ORIFICE X
20 ZF100031 1 STUD X
42 ZF160136 1 CARRIER,DISC X
50 ZF160118 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140020 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 9 CLUTCH DISC,EXTERNAL X
120 ZF160004 9 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
160 ZF160139 1 IDLER X
160 ZF160137 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 BEARING,AXIAL X
210 ZF150027 1 CAGE,NEEDLE X
220 ZF160155 1 RING,RETAINING X
230 ZF150018 1 BEARING,ROLLER X
240 ZF150017 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X
500 ZF160058 1 RING,SNAP,S=2.10 X
500 ZF160059 1 RING,SNAP,S=2.25 X
500 ZF160060 1 RING,SNAP,S=2.40 X
500 ZF160061 1 RING,SNAP,S=2.55 X
500 ZF160062 1 RING,SNAP,S=2.70 X
500 ZF160063 1 RING,SNAP,S=2.85 X
500 ZF160064 1 RING,SNAP,S=3.00 X
500 ZF160065 1 RING,SNAP,S=3.15 X
500 ZF160066 1 RING,SNAP,S=3.30 X
500 ZF160067 1 RING,SNAP,S=3.45 X
500 ZF160068 1 RING,SNAP,S=3.60 X
500 ZF160069 1 RING,SNAP,S=3.75 X
500 ZF160070 1 RING,SNAP,S=3.90 X
500 ZF160071 1 RING,SNAP,S=4.05 X
500 ZF160072 1 RING,SNAP,S=4.20 X

B30L 4X4 MKII REV 0

3-17
TRANSMISSION, K2 COUPLING

B30L 4X4 MKII REV 0

3-18
TRANSMISSION, K2 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160140 1 SHAFT X
20 ZF100031 1 STUD X
42 ZF160141 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 7 CLUTCH DISC,EXTERNAL X
120 ZF160003 7 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160143 1 IDLER X
160 ZF160142 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF160155 1 RING,RETAINING X
230 ZF150017 1 BEARING,ROLLER X
240 ZF150017 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-19
TRANSMISSION, K3 COUPLING

B30L 4X4 MKII REV 0

3-20
TRANSMISSION, K3 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160145 1 SHAFT X
20 ZF100031 1 STUD X
42 ZF160141 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 7 CLUTCH DISC,EXTERNAL X
120 ZF160003 7 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160144 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF150017 1 BEARING,ROLLER X
230 ZF150017 1 BEARING,ROLLER X
240 ZF160073 2 RING,PISTON X
240 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-21
TRANSMISSION, K4 COUPLING

B30L 4X4 MKII REV 0

3-22
TRANSMISSION, K4 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160147 1 SHAFT X
16 ZF160146 1 GEAR X
18 ZF160012 1 RING,RETAINING X
20 ZF100031 1 STUD X
25 ZF140024 1 CAP,SEALING X
42 ZF160149 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 6 CLUTCH DISC,EXTERNAL X
120 ZF160003 6 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160148 1 IDLER X
170 ZF160033 1 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 3 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF160011 1 RING,RETAINING X
230 ZF150017 1 BEARING,ROLLER X
240 ZF150016 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-23
TRANSMISSION, KV COUPLING

B30L 4X4 MKII REV 0

3-24
TRANSMISSION, KV COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160150 1 SHAFT X
12 ZF120007 1 ORIFICE X
20 ZF100031 1 STUD X
42 ZF160152 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
74 ZF100039 1 WASHER X
80 ZF160116 1 RING,RETAINING X
90 ZF210008 1 SPRING,COMPRESSION X
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 10 CLUTCH DISC,EXTERNAL X
120 ZF160004 10 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
150 ZF160058 1 RING,SNAP,S=2.10 X
150 ZF160059 1 RING,SNAP,S=2.25 X
150 ZF160060 1 RING,SNAP,S=2.40 X
150 ZF160061 1 RING,SNAP,S=2.55 X
150 ZF160062 1 RING,SNAP,S=2.70 X
150 ZF160063 1 RING,SNAP,S=2.85 X
150 ZF160064 1 RING,SNAP,S=3.00 X
150 ZF160065 1 RING,SNAP,S=3.15 X
150 ZF160066 1 RING,SNAP,S=3.30 X
150 ZF160067 1 RING,SNAP,S=3.45 X
150 ZF160068 1 RING,SNAP,S=3.60 X
150 ZF160069 1 RING,SNAP,S=3.75 X
150 ZF160070 1 RING,SNAP,S=3.90 X
150 ZF160071 1 RING,SNAP,S=4.05 X
150 ZF160072 1 RING,SNAP,S=4.20 X
160 ZF160151 1 IDLER X
170 ZF150011 1 BEARING,NEEDLE X
180 ZF150007 1 BEARING,BALL X
190 ZF160018 1 RING,RETAINING X
200 ZF160011 1 RING,RETAINING X
210 ZF150016 1 BEARING,ROLLER X
220 ZF150016 1 BEARING,ROLLER X
230 ZF160073 2 RING,PISTON X
230 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-25
TRANSMISSION, KR COUPLING

B30L 4X4 MKII REV 0

3-26
TRANSMISSION, KR COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160153 1 SHAFT X
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD X
42 ZF160152 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
74 ZF100039 1 WASHER X
80 ZF160116 1 RING,RETAINING X
90 ZF210008 1 SPRING,COMPRESSION
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 10 CLUTCH DISC,EXTERNAL X
120 ZF160004 10 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
150 ZF160058 1 RING,SNAP,S=2.10 X
150 ZF160059 1 RING,SNAP,S=2.25 X
150 ZF160060 1 RING,SNAP,S=2.40 X
150 ZF160061 1 RING,SNAP,S=2.55 X
150 ZF160062 1 RING,SNAP,S=2.70 X
150 ZF160063 1 RING,SNAP,S=2.85 X
150 ZF160064 1 RING,SNAP,S=3.00 X
150 ZF160065 1 RING,SNAP,S=3.15 X
150 ZF160066 1 RING,SNAP,S=3.30 X
150 ZF160067 1 RING,SNAP,S=3.45 X
150 ZF160068 1 RING,SNAP,S=3.60 X
150 ZF160069 1 RING,SNAP,S=3.75 X
150 ZF160070 1 RING,SNAP,S=3.90 X
150 ZF160071 1 RING,SNAP,S=4.05 X
150 ZF160072 1 RING,SNAP,S=4.20 X
160 ZF160151 1 IDLER X
170 ZF150011 1 BEARING,NEEDLE X
180 ZF150007 1 BEARING,BALL
190 ZF160018 1 RING,RETAINING X
200 ZF160011 1 RING,RETAINING X
210 ZF150017 1 BEARING,ROLLER X
220 ZF150016 1 BEARING,ROLLER X
230 ZF160073 2 RING,PISTON X
230 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-27
TRANSMISSION, DIFFERENTIAL

B30L 4X4 MKII REV 0

3-28
TRANSMISSION, DIFFERENTIAL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160128 1 SHAFT,OUTPUT X
20 ZF160126 1 GEAR,OUTPUT X
30 ZF150021 1 BEARING,ROLLER X
40 ZF100050 1 WASHER X
50 ZF100017 2 SCREW,HEXAGON X
60 ZF100047 1 WASHER,TAB X
64 ZF140004 1 O RING X
70 ZF140026 1 SEAL,SHAFT X
80 ZF150029 1 BEARING,ROLLER X
90 ZF160019 1 RING,RETAINING X
110 ZF160087 6 GEAR,PLANET X
120 ZF160088 6 SHAFT,PLANET X
130 ZF100038 12 WASHER,THRUST X
140 ZF150003 6 PIN,SLOT X
150 ZF150008 162 BEARING,NEEDLE X
160 ZF150024 1 WASHER,THRUST X
170 ZF150025 1 WASHER,THRUST X
190 ZF100024 18 SCREW,CAP X
200 ZF160127 1 COVER,DIFFERENTIAL X
240 ZF160129 1 SHAFT,QUILL X
260 ZF150005 1 BEARING,NEEDLE X
270 ZF150026 1 BEARING,NEEDLE X
280 ZF160020 1 RING,SNAP X
290 ZF150021 1 BEARING,ROLLER X
540 ZF160089 1 CARRIER,PLANET X
550 ZF160090 1 GEAR,SUN X
570 ZF160092 1 FLANGE,OUTPUT X

B30L 4X4 MKII REV 0

3-29
TRANSMISSION, DISCONNECTION

B30L 4X4 MKII REV 0

3-30
TRANSMISSION, DISCONNECTION

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160095 1 HOUSING X
20 ZF140025 1 O RING X
24 ZF100015 2 SCREW,HEXAGON X
110 ZF100005 1 SCREW,SET X
210 ZF100030 2 SCREW,CAP X
220 ZF150029 1 BEARING,ROLLER X
230 ZF160156 1 SHAFT,OUTPUT X
414 ZF160079 1 POT,SPRING X
418 ZF210002 1 SPRING,COMPRESSION X
420 ZF140026 1 SEAL,SHAFT X
422 ZF160081 1 PISTON X
426 ZF160027 1 RING,PISTON X
430 ZF160080 1 CYLINDER X
434 ZF160026 1 DISC,LIMITATION X
438 ZF200045 1 FILTER,INSERT X
446 ZF200021 1 GASKET X
450 ZF100008 4 SCREW,HEXAGON X
458 ZF150010 1 PIN,LOCKING X
462 ZF140006 1 O RING X
466 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK X
468 ZF100002 4 WASHER X
472 ZF160094 1 RING,OIL FEED X
478 ZF160075 1 SHIM,S=0.2 X
478 ZF160076 1 SHIM,S=0.3 X
478 ZF160077 1 SHIM,S=0.5 X
478 ZF160078 1 SHIM,S=1.0 X
478 ZF160042 1 SHIM,S=1.1 X
478 ZF160041 1 SHIM,S=1.2 X
478 ZF160040 1 SHIM,S=1.3 X
478 ZF160039 1 SHIM,S=1.4 X
478 ZF160038 1 SHIM,S=1.5 X
478 ZF160037 1 SHIM,S=1.6 X
478 ZF160036 1 SHIM,S=1.7 X
478 ZF160035 1 SHIM,S=1.8 X
482 ZF160019 1 RING,RETAINING X
506 ZF160085 1 FORK,GEAR SHIFT X
510 ZF150022 2 PIN X
514 ZF140007 2 O RING X
518 ZF100016 2 SCREW,HEXAGON X
520 ZF120005 1 PLUG,SCREW X
522 ZF150023 2 PAD,SLIDING X
526 ZF160093 1 SLEEVE,SLIDING X
530 ZF100014 7 SCREW,HEXAGON X
540 ZF160091 1 BUSH X
542 ZF100048 1 WASHER,INTERMEDIATE X
560 ZF160117 1 FLANGE,OUTPUT X
562 ZF170010 1 SHEET,SCREEN X
604 ZF120001 1 PLUG,SCREW X
606 ZF140008 1 O RING X

B30L 4X4 MKII REV 0

3-31
TRANSMISSION, PTO

B30L 4X4 MKII REV 0

3-32
TRANSMISSION, PTO

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160134 1 SHAFT,PUMP X
20 ZF160028 1 RING,PISTON X
30 ZF150006 1 BEARING,BALL X
40 ZF160017 1 RING,RETAINING X
50 ZF160025 1 RING,RETAINING,45X2.20 X
50 ZF160014 1 RING,RETAINING,45X2.25 X
50 ZF160024 1 RING,RETAINING,45X2.30 X
50 ZF160015 1 RING,RETAINING,45X2.35 X
50 ZF160023 1 RING,RETAINING,45X2.40 X
50 ZF160016 1 RING,RETAINING,45X2.45 X
50 ZF160022 1 RING,RETAINING,45X2.50 X
100 ZF170007 1 PLATE,COVER X
110 ZF140005 1 O RING X
114 ZF100021 4 SCREW,HEXAGON X

B30L 4X4 MKII REV 0

3-33
TRANSMISSION, GEARSHIFT SYSTEM (PART 1)

B30L 4X4 MKII REV 0

3-34
TRANSMISSION, GEARSHIFT SYSTEM (PART 1)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200032 1 GASKET X
10 ZF200034 1 GASKET X
20 ZF170012 1 PLATE,DUCT X
20 ZF170011 1 PLATE,DUCT X
24 ZF200033 1 GASKET X
30 ZF170004 1 SHEET,INTERMEDIATE X
34 ZF200028 1 GASKET X
40 ZF100044 36 SCREW,CAP X
50 ZF100055 14 STUD X
60 ZF100002 14 WASHER X
70 ZF100034 14 NUT,HEXAGON X
200 ZF100043 23 SCREW,CAP X

B30L 4X4 MKII REV 0

3-35
TRANSMISSION, GEARSHIFT SYSTEM (PART 2)

B30L 4X4 MKII REV 0


3-36
TRANSMISSION, GEARSHIFT SYSTEM (PART 2)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160113 1 VALVE,BLOCK X
13 ZF120004 8 PLUG,SCREW X
14 ZF140003 8 O RING X
20 ZF120006 6 ORIFICE X
30 ZF160112 6 PISTON X
40 ZF210004 6 SPRING,COMPRESSION X
50 ZF160102 6 PISTON X
60 ZF210005 6 SPRING,COMPRESSION X
70 ZF160108 1 PISTON X
80 ZF210006 1 SPRING,COMPRESSION X
90 ZF160111 1 PISTON,CONTROL X
110 ZF210009 1 SPRING,COMPRESSION X
150 ZF200027 1 GASKET X
160 ZF160103 1 HOUSING X
160 ZF160114 1 HOUSING X
170 ZF100041 18 SCREW,CAP X
180 ZF200044 3 PRESSURE REGULATOR X
190 ZF200019 3 PLATE,FIXING X
200 ZF100040 3 SCREW,CAP X
210 ZF200027 1 GASKET X
220 ZF160114 1 HOUSING X
220 ZF160104 1 HOUSING X
230 ZF100041 18 SCREW,CAP X
240 ZF200044 3 PRESSURE REGULATOR X
250 ZF200019 3 PLATE,FIXING X
260 ZF100040 3 SCREW,CAP X
270 ZF200025 1 WIRING HARNESS X
280 ZF160107 1 GASKET X
290 ZF160105 1 COVER X
300 ZF100041 14 SCREW,CAP X
310 ZF160107 1 GASKET X
320 ZF160106 1 COVER X
330 ZF200020 1 CLAMP,RETAINING X
340 ZF100041 14 SCREW,CAP X

B30L 4X4 MKII REV 0


3-37
TRANSMISSION, GEARSHIFT SYSTEM (PART 3)

B30L 4X4 MKII REV 0


3-38
TRANSMISSION, GEARSHIFT SYSTEM (PART 3)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
350 ZF200029 1 GASKET X
360 ZF170005 1 SHEET,INTERMEDIATE X
362 ZF160009 6 SCREEN X
370 ZF200030 1 GASKET X
380 ZF170006 1 PLATE,DUCT X
390 ZF100042 18 SCREW,CAP X

B30L 4X4 MKII REV 0


3-39
TRANSMISSION, CONTROL UNIT

B30L 4X4 MKII REV 0

3-40
TRANSMISSION, CONTROL UNIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
800 ZF160096 1 HOUSING,GEAR SHIFT X
810 ZF200018 1 GASKET X
821 ZF120004 1 PLUG,SCREW X
822 ZF140003 1 O RING X
840 ZF210003 1 SPRING,COMPRESSION X
850 ZF160097 1 PISTON X
852 ZF160010 6 RING,SHIM X
860 ZF160098 1 STOP X
871 ZF160034 2 SLEEVE,SCREW-IN X
872 ZF140009 2 O RING X
880 ZF160154 1 VALVE,SOLENOID X
890 ZF100026 2 SCREW,CAP X
900 ZF100003 2 WASHER,SPRING X
910 ZF100022 4 SCREW,CAP X
920 ZF100023 1 SCREW,CAP X
924 ZF100001 5 WASHER X
930 ZF160074 1 COVER X
940 ZF100006 1 SCREW,SET X
952 ZF240002 1 HOSE X
954 ZF240001 1 HOSE X
956 ZF240003 1 HOSE X
959 ZF170001 1 PLATE X
960 ZF100019 2 SCREW,HEXAGON X
962 ZF160086 1 BUSH,THREADED X
964 ZF100036 2 SCREW,UNION X
965 ZF160032 4 RING,SEALING X
966 ZF100037 2 SCREW,UNION X
967 ZF160031 4 RING,SEALING X
968 ZF140023 1 O RING X
969 ZF140002 1 O RING X
970 ZF100007 2 SCREW,HEXAGON X
971 ZF100033 2 NUT,HEXAGON X

B30L 4X4 MKII REV 0

3-41
TRANSMISSION, PRESSURE REGULATOR

B30L 4X4 MKII REV 0

3-42
TRANSMISSION, SHIFT CONTROL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160001 1 VALVE X
40 ZF160109 1 PISTON X
50 ZF210007 1 SPRING,COMPRESSION X
60 ZF160110 1 PRESSURE PLATE X
70 ZF100053 1 WASHER,TAB X

B30L 4X4 MKII REV 0

3-43
TRANSMISSION, FILTER

B30L 4X4 MKII REV 0

3-44
TRANSMISSION, FILTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200016 1 FILTER,SPIN-ON X
40 ZF200010 1 HEAD,FILTER X
42 ZF140012 2 O RING X
50 ZF100046 2 SCREW,CAP X

B30L 4X4 MKII REV 0

3-45
TRANSMISSION, EMERGENCY STEERING PUMP

B30L 4X4 MKII REV 0

3-46
TRANSMISSION, EMERGENCY STEERING PUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160115 1 COVER X
12 ZF160083 1 COVER X
20 ZF200031 1 GASKET X
22 ZF200023 1 GASKET X
42 ZF100044 23 SCREW,CAP X
50 ZF100018 4 SCREW,HEXAGON X
60 ZF150009 1 BEARING,PLAIN X

B30L 4X4 MKII REV 0

3-47
TRANSMISSION, INDUCTIVE TRANSMITTERS

B30L 4X4 MKII REV 0


3-48
TRANSMISSION, INDUCTIVE TRANSMITTERS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200005 3 TRANSMITTER,INDUCTION X
20 ZF200003 1 SENSOR,SPEED X
30 ZF100029 1 SCREW,CAP X
55 ZF120005 1 PLUG,SCREW X
56 ZF140014 1 O RING X
80 ZF140001 1 CAP,SEALING X

B30L 4X4 MKII REV 0


3-49
TRANSMISSION, SPEEDO PLUG

B30L 4X4 MKII REV 0


3-50
TRANSMISSION, SPEEDO PLUG

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
481 ZF120001 1 PLUG,SCREW X
482 ZF140010 1 O RING X

B30L 4X4 MKII REV 0


3-51
TRANSMISSION, OIL DIPSTICK

B30L 4X4 MKII REV 0


3-52
TRANSMISSION, OIL DIPSTICK

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF180007 1 TUBE,DIPSTICK,OIL X
20 ZF180008 1 DIPSTICK,OIL X
22 ZF200024 2 GASKET X
30 ZF100018 2 SCREW,HEXAGON X
40 ZF100013 2 SCREW,HEXAGON X
50 ZF170002 1 PLATE,COVER X

B30L 4X4 MKII REV 0


3-53
TRANSMISSION, LOOSE PARTS

B30L 4X4 MKII REV 0


3-54
TRANSMISSION, LOOSE PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200035 1 RANGE SELECTOR X
20 ZF200042 1 WIRING HARNESS X
22 ZF200043 1 WIRING,HARNESS X
50 ZF200040 1 CONNECTOR X
52 ZF200039 1 PLUG X
54 ZF200041 1 PLUG X
56 ZF200038 1 PLUG X
530 ZF200002 1 SWITCH,PRESSURE X
532 ZF200012 1 SWITCH,PRESSURE X
540 ZF140003 1 O RING X
600 ZF200001 1 SENSOR,TEMPERATURE X
610 ZF140008 1 O RING X
700 ZF200037 1 CONTROL UNIT X
732 ZF200017 1 DISPLAY X
736 ZF200036 1 SWITCH X
740 ZF200004 1 LOAD SENSOR X

B30L 4X4 MKII REV 0


3-55
TRANSMISSION COOLING SYSTEM

11
9
15

5
4
17
13
16
4
8
6

14

14

2
7

12

4
10

P008584

B30L 4X4 MKII REV 0

3-56
TRANSMISSION COOLING SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 241515 1 HOSE X
2 241516 1 HOSE X
3 241514 1 HOSE X
4 100370 12 WASHER,HARDENED X
5 100314 4 NUT,NYLOC X
6 100093 4 BOLT,HEXHD X
7 206271 1 COOLER,OIL,WATER,ZF X
8 203695 1 FAN,14" ELECTRIC HAYDEN X
9 203376 1 OIL COOLER,MODINE X
10 100089 4 SCREW,HEXHD X
11 172712 1 COWLING,ELECTRIC FAN X
12 172054 8 WASHER,RUBBER X
13 160918 4 SPACER,RETARDER COOLER X
14 122111 2 ELBOW X
15 120392 1 PLUG,HEX HEAD X
16 100080 4 BOLT X
17 100061 4 WASHER,FLAT X

B30L 4X4 MKII REV 0

3-57
PROPSHAFTS

7
3 2

10
16
8 13

9
14
15

11 12 P008586

B30L 4X4 MKII REV 0

3-58
PROPSHAFTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290583 1 P/SHAFT X
2 206050 2 CROSS&ROLLER X
3 100129 8 BOLT,HEXHD X
4 290663 1 P/SHAFT X
5 200228 2 U-JOINT X
6 200225 2 FLANGE,YOKE X
7 290571 1 P/SHAFT X
8 200229 1 U-JOINT X
9 200227 1 FLANGE,YOKE X
10 290123 1 P/SHAFT X
11 200230 1 NUT X
12 200231 1 FLANGE,COMP X
13 100214 2 SCREW,HEXHD X
14 201405 2 WASHER X
15 100394 2 NUT,NYLOC X
16 290073 1 BEARING ADT P/SHAFT X

B30L 4X4 MKII REV 0

3-59
FRONT AXLE MISC. PARTS

20
15
23
1 22

11
24 12
1 13
15,21
16
17

2 18
19
14

5
3

4
3
6

8
10

P008590

B30L 4X4 MKII REV 0

3-60
FRONT AXLE MISC. PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 120053 2 ADAPTOR,MALE X
2 200170 4 SHOCK ABSORBER X
3 100654 8 NUT,STOVER X
4 100174 4 STUD,SHOCK ABSORBER X
5 201224 4 MOULDED RUBBER BUFFER X
6 100316 8 NUT,NYLOC X
7 200614 1 CABLE STRAP X
8 100323 2 NUT,NYLOC X
9 100162 2 BOLT,HEXHD X
10 200174 2 AIR SPRING ASSY X
11 200036 2 NIPPLE,GREASE X
12 120016 2 SOCKET X
13 240112 2 HOSE X
14 120148 2 CONNECTOR X
15 100209 4 SCREW,HEXHD X
16 170031 2 LOCK TAG X
17 170467 2 PLT,RETAINER X
18 160459 2 PIN,PIVOT,FRONT AXLE X
19 160312 2 BUSH,BRONZE X
20 210016 1 BREATHER,RESERVOIR X
21 100086 4 SCREW,HEXHD X
22 100314 1 NUT,NYLOC X
23 170826 1 ASSY,BREATHER ELBOW X
24 130020 A/R HOSE,PUSHLOCK X

B30L 4X4 MKII REV 0

3-61
FRONT AXLE ASSEMBLY

1
3 6

38
37
36

33 34 44
32
43
27

24 40
7 26 39 41
19 25
21 23
1820
31
30 35

29
8 22
28
17
9 11

10
12

13
12 14 16

46 4
45 3 42 46
15

42

42

P008589

B30L 4X4 MKII REV 0

3-62
FRONT AXLE ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320500 1 AXLE,FNT X
2 203675 1 FLANGE,INPUT X
3 101991 40 CAPSCREW,SOCHD X
4 310196 1 DIFF HEAD X
5 160710 2 SHAFT,STUB X
6 200573 2 SIDE SHAFT X
7 100214 60 SCREW,HEXHD X
8 120396 4 PLUG,CLOSURE HEX SOCKET X
9 140262 6 O RING,PLANET PIN X
10 160688 6 PIN,PLANET GEAR X
11 203362 378 ROLLER,CYLINDRICAL X
12 160748 12 PLANET,THRUST X
13 203366 6 PLANET GEAR X Used up to 25/08/00
13 206606 6 PLANET GEAR X Used from 25/08/00
14 206599 6 RACE,INNER X
15 183693 1 BANJO,CRDL X
16 160867 12 SPACER,BRG X
17 201748 6 CIRCLIP,EXTERNAL X
18 160194 2 PLUG,BRONZE THRUST X
19 161691 2 PLANET CARRIER X
20 201650 1 CIRCLIP,EXTERNAL X
21 160803 2 SPACER,SIDESHAFT X
22 203373 2 SUN GEAR X
23 161138 2 WASHER,THRUST X
24 201745 2 PIN:LOCK NUT X
25 201744 2 CLIP-SPRING X
26 160722 2 LOCKNUT X
27 190525 2 WASHER,LOCKNUT X Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT X Used from 23/05/01
28 201782 2 RING GEAR X
29 160711 2 RING GEAR,CARRIER X
30 150112 2 CONE,BEARING X
31 150113 2 CUP,BEARING X
32 160190 8 PLATE,RETAINER X
33 160360 8 PLATE,LOCK X
34 100149 16 SCREW,HEXHD X
35 161784 2 HUB:MACHINED WET BRAKE X
36 100510 12 NUT,WHEEL X
37 100521 12 WASHER X
38 100511 12 STUD,WHEEL X
39 150110 1 CONE,BEARING X
40 150111 1 SCREW,HEXHD X
41 221445 1 COVER:OUTER X
42 120334 1 PLUG,MAGNETIC X
43 161280 1 CARRIER,SEAL X
44 101997 12 CAPSCREW,SOCHD X
45 120128 1 PLUG X
46 290389 2 BRAKE:SAHR X

B30L 4X4 MKII REV 0

3-63
REAR AXLE MISC. PARTS

B30L 4X4 MKII REV 0

3-64
REAR AXLE MISC. PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 100326 32 NUT,NYLOC X
2 160043 8 STUD:AXLE X
3 120153 2 ADAPTER,BARBED HOSE X
4 130020 A/R HOSE,PUSHLOCK X
5 210016 1 BREATHER,RESERVOIR X
6 170826 1 ASSY,BREATHER ELBOW X
7 100210 1 SCREW,HEXHD X
8 100314 1 NUT,NYLOC X
9 160073 8 STUD,AXLE X

B30L 4X4 MKII REV 0

3-65
REAR AXLE ASSEMBLY

B30L 4X4 MKII REV 0

3-66
REAR AXLE ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 160553 1 FLANGE X
3 101991 40 CAPSCREW,SOCHD X
4 310170 1 DIFF HEAD X
5 160710 2 SHAFT,STUB X
6 202018 2 SIDE SHAFT X
7 100214 60 SCREW,HEXHD X
8 120396 4 PLUG,CLOSURE HEX SOCKET X
9 140262 6 O RING,PLANET PIN X
10 160688 6 PIN,PLANET GEAR X
11 203362 378 ROLLER,CYLINDRICAL X
12 160748 12 PLANET,THRUST X
13 203366 6 PLANET GEAR X Used up to 25/08/00
13 206606 6 PLANET GEAR X Used from 25/08/00
14 206599 6 RACE,INNER X
15 100461 60 CAPSCREW,SOCHD X
16 160867 12 SPACER,BRG X
17 201748 6 CIRCLIP,EXTERNAL X
18 160194 2 PLUG,BRONZE THRUST X
19 161691 2 PLANET CARRIER X
20 201747 1 CIRCLIP,EXTERNAL X
21 181658 2 CUP,DIFF LOCK X
22 203365 2 SUN GEAR X Used up to 15/01/99
22 206183 2 SUN GEAR X Used from 15/01/99 to 25/08/00
22 206598 2 SUN GEAR X Used from 25/08/00
23 160719 2 WASHER,THRUST X
24 201745 2 PIN:LOCK NUT X
25 201744 2 CLIP-SPRING X
26 160722 2 LOCKNUT X
27 190525 2 WASHER,LOCKNUT X Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT X Used from 23/05/01
28 201782 2 RING GEAR X Used up to 23/05/01
28 206607 2 RING GEAR X Used from 23/05/01
29 160711 2 RING GEAR,CARRIER X
30 150112 2 CONE,BEARING X
31 150113 2 CUP,BEARING X
32 160190 8 PLATE,RETAINER X
33 160360 8 PLATE,LOCK X
34 100149 16 SCREW,HEXHD X
35 161784 2 HUB:MACHINED WET BRAKE X
36 100510 12 NUT,WHEEL X
37 100521 12 WASHER X
38 100511 12 STUD,WHEEL X
39 150110 1 CONE,BEARING X
40 150111 1 SCREW,HEXHD X
41 221445 1 COVER:OUTER X
42 120334 1 PLUG,MAGNETIC X
43 161280 1 CARRIER,SEAL X
44 101997 12 CAPSCREW,SOCHD X
45 120128 1 PLUG X
46 290389 2 BRAKE:SAHR X
47 183657 1 BANJO,HSG X

B30L 4X4 MKII REV 0

3-67
DIFFERENTIAL ASSEMBLY : FRONT AXLE

1 11
7
8
9

10

5 6 3

28
2
26
27
2
4

18
24
25
16
31
23
22
20 52
13
14 19 15
12 17

33 30

29
35

34
32 36

21 2 38

39
40 41
42
43
44

54
37 32
45
46 56
47 55
48
49

50 51
53

P008593

B30L 4X4 MKII REV 0

3-68
DIFFERENTIAL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 310196 1 DIFF ASSEMBLY X
2 NSI 1 DIFF CARRIER & BEARING CAPS X
3 221978 1 LOCK:BEARING CAP X
4 200511 1 ADJUSTER,LOCK,RH, X
5 200883 1 PIN,COTTER X
6 221035 2 ADJUSTER DOWEL BUSHING LH X
7 221027 4 SCREW,BEARING CAP X
8 221028 4 FLAT WASHER X
9 221032 2 DOWEL BUSHING X
10 221034 2 CAP SCREW X
11 221029 2 WIRE,LOCK X
12 221954 1 ADJUSTER:DIFF.BEARING (LH) X
13 221942 1 GEAR:SIDE (RH) X
14 221943 1 CUP:DIFF.BEARING (LH) X
15 150064 1 BEARING,CUP X
16 221944 1 CONE:DIFF.BEARING (LH) X
17 221955 1 CONE:DIFF.BEARING (RH) X
18 221956 1 KIT:WHEEL DIFF.CASE ONLY X
19 221957 12 SCREW:CAP X
20 NSI 1 CASE:DIFF X
21 NSI 1 CASE:GEAR,SUPPORT X
22 222992 1 WASHER,THRUST SIDE GEAR (RH) X
23 221945 1 GEAR:SIDEE (RH 39 SPLINE) X
24 221959 1 CURVIC SIDE GEAR(LH) X
25 221949 1 SPIDER X
26 221947 4 PINION:SIDE X
27 221948 4 WASHER:THRUST-SIDE PINION X
28 221960 1 WASHER,THRUST,CURVIC (LH) X
29 221961 8 BOLT:C/WHEEL X
30 221968 8 COVER:GEAR SUPPORT CASE X
31 221962 8 NUT:RING GEAR BOLT X
32 222064 1 C/WHEEL & PINION X
33 221964 8 PLATE:FRICTION (OD.SPLINED) X
34 221965 7 PLATE:FRICTION (ID.SPLINED) X
35 221966 1 PLATE:PRESSURE X

B30L 4X4 MKII REV 0

3-69
DIFFERENTIAL ASSEMBLY : FRONT AXLE

1 11
7
8
9

10

5 6 3

28
2
26
27
2
4

18
24
25
16
31
23
22
20 52
13
14 19 15
12 17

33 30

29
35

34
32 36

21 2 38

39
40 41
42
43
44

54
37 32
45
46 56
47 55
48
49

50 51
53

P008593

B30L 4X4 MKII REV 0

3-70
DIFFERENTIAL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
36 221038 1 UPPER EXPANSION PLUG X
37 200536 1 PLUG,WELCH X
38 221037 1 SHIFT FORK SHAFT & O-RING ASSY. X
39 221941 1 SHIFT FORK X
40 221041 2 SHIFT UNIT STUD X
41 200078 1 BELLOW,DIFF X
42 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT X
43 221044 2 WASHER:FLAT X
44 221045 2 STUD NUT X
45 221950 2 CONE:PINION BEARING X
46 221970 A/R SPACER,PIN.BEARING .631" X
46 221971 A/R SPACER,PIN.BEARING .635" X
46 221972 A/R SPACER,PIN.BEARING .638" X
46 221973 A/R SPACER,PIN.BEARING .640" X
46 221974 A/R SPACER,PIN.BEARING .642" X
46 221975 A/R SPACER,PIN.BEARING .646" X
47 150074 2 BEARING,CUP X
48 200543 A/R SHIM,PINION CAGE .003 X
48 221951 A/R SHIM,PINION CAGE .005 X
48 200545 A/R SHIM,PINION CAGE .010 X
48 200547 A/R SHIM,PINION CAGE .020 X
49 221969 1 CAGE:PINION BEARING X
50 221979 1 SCREW:BEARING CAGE X
51 221958 1 SEAL:OIL X
52 190337 1 FLANGE,INPUT X
53 221952 1 WASHER:PINION NUT X
54 200563 1 BEARING,PINION PILOT X
55 221963 1 CLUTCH:SLIDING X

B30L 4X4 MKII REV 0

3-71
DIFFERENTIAL ASSEMBLY : REAR AXLE

10
1
4
5
6
9
8

3 7

27
42
16
17 29
42
2

11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24

33 28
36
31 37
35

34
12 39

42 41
38

43
44 45
46
47
48

49
40 38
50
52 55
53
54 51
56 57

58 59
60
61
62

P008597

B30L 4X4 MKII REV 0

3-72
DIFFERENTIAL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 310170 1 DIFF ASSEMBLY X
2 NSI 1 LOCK, ADJUSTER X
3 221031 1 PIN,COTTER RH X
4 221027 4 SCREW,BEARING CAP X
5 221028 4 FLAT WASHER X
6 221032 2 DOWEL BUSHING X
7 221030 1 LOCK,BEARING CAP ADJUSTER R/H X
8 221035 2 ADJUSTER DOWEL BUSHING LH X
9 221034 2 CAP SCREW LH + RH X
10 221029 2 RING GEAR THRUST SCREW X
11 221177 1 WHEEL DIFF CASE KIT X
12 NSI 1 CASE, DIFF X
13 221054 12 CAP SCREWS DIFF CASE X
14 221052 1 WHEEL DIFF LESS SIDE GEARS X
15 221084 1 SIDE GEAR THRUST WASHER RH X
16 221086 4 SIDE PINION X
17 221087 4 SIDE PINION THRUST WASHER X
18 221088 1 SPIDER X
19 221046 1 DIFF BEARING ADJUSTER RH X
20 221059 1 SPACER,PINION BEARING X
21 221048 1 DIFF BEARING CUP RH X
22 221050 1 DIFF BEARING CUP LH X
23 221049 1 DIFF BEARING CONE RH X
24 221051 1 DIFF BEARING CONE LH X
25 221093 1 SIDE GEAR RH 36 SPLINE X
26 221092 1 SIDE&CURVIC C/GEAR LH X
27 221085 1 SIDE CURVIC GEAR T/WASHER LH X
28 221021 1 GEAR SUPPORT CASE COVER X
29 221163 1 RING GEAR BOLT & NUT KIT X
30 221091 16 NUT,RING GEAR X
31 221090 16 BOLT,RING GEAR X
32 221013 1 SLIDING CLUTCH X
33 221014 13 FRICTION PLATE,TANGED(OD) X
34 221015 12 FRICTION PLATE,SPLINED(ID) X
35 221018 1 PRESSURE PLATE X
36 221019 1 PRESSURE PLATE SNAP RING X
37 221020 12 COMPRESSION SPRING X
38 222066 1 C,WHEEL & PINION X
39 221038 1 UPPER EXPANSION PLUG X
40 200536 1 PLUG,WELCH X

B30L 4X4 MKII REV 0

3-73
DIFFERENTIAL ASSEMBLY : REAR AXLE

10
1
4
5
6
9
8

3 7

27
42
16
17 29
42
2

11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24

33 28
36
31 37
35

34
12 39

42 41
38

43
44 45
46
47
48

49
40 38
50
52 55
53
54 51
56 57

58 59
60
61
62

P008597

B30L 4X4 MKII REV 0

3-74
DIFFERENTIAL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
41 221037 1 SHIFT FORK SHAFT & O-RING ASSY X
42 221026 1 DIFF CARRIER & BRG CAP ASSY X
43 221040 1 SHIFT FORK DIFF LOCK X
44 221041 2 SHIFT UNIT STUD X
45 200078 1 BELLOW,DIFF X
46 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT X
47 221044 2 WASHER:FLAT X
48 221045 2 STUD NUT X
49 221165 1 BEARING,PINION PILOT X
50 221023 1 CONE:PINION BEARING-INNER X
51 221024 1 CONE:PINION BEARING-OUTER X
52 221055 A/R SPACER,PINION BEARING .179" X
52 221056 A/R SPACER,PINION BEARING .180" X
52 221057 A/R SPACER,PINION BEARING .181" X
52 221058 A/R SPACER,PINION BEARING .182" X
52 221059 A/R SPACER,PINION BEARING .183" X
52 221060 A/R SPACER,PINION BEARING .184" X
52 221061 A/R SPACER,PINION BEARING .185" X
52 221062 A/R SPACER,PINION BEARING .186" X
52 221063 A/R SPACER,PINION BEARING .187" X
52 221064 A/R SPACER,PINION BEARING .188" X
52 221065 A/R SPACER,PINION BEARING .189" X
52 221066 A/R SPACER,PINION BEARING .190" X
52 221067 A/R SPACER,PINION BEARING .191" X
52 221068 A/R SPACER,PINION BEARING .192" X
52 221069 A/R SPACER,PINION BEARING .193" X
52 221070 A/R SPACER,PINION BEARING .194" X
52 221071 A/R SPACER,PINION BEARING .195" X
53 221025 1 WASHER,SPACER,PINION BEARING X
54 221073 1 CUP:PINION BEARING (INNER) X
55 221074 1 CUP:PINION BEARING X
56 221075 A/R SHIM:003-PINION BEARING CAGE X
56 221076 A/R SHIM:005-PINION BEARING CAGE X
56 221077 A/R SHIM:010-PINION BEARING CAGE X
56 221078 A/R SHIM:020-PINION BEARING CAGE X
56 221079 A/R SHIM:030-PINION BEARING CAGE X
57 221166 1 PINION BRG HOUSING & CUP ASSY X
58 221080 6 BEARING CAGE CAP SCREW X
59 221167 1 OIL SEAL & RETAINER X
60 190380 1 YOKE X
61 221168 1 FLAT WASHER X
62 221169 1 NUT:PINION X

B30L 4X4 MKII REV 0

3-75
BRAKE SYSTEM : AXLE DETAIL

21
19
22
2 2 7

19
6
5

20 24 25 8
8

23

TO PORT CI
18
22

17
13
16
14

13

15
14

13

12

1 8 9 10 11 8

2 3 4 6 2
P008599

B30L 4X4 MKII REV 0

3-76
BRAKE SYSTEM : AXLE DETAIL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 120049 4 CONNECT X
3 240727 2 HOSE ASSY X
4 121030 1 TEE,BRANCH X
5 120002 2 CONNECTOR X
6 240930 2 HOSE ASSY X
7 320500 1 AXLE,FRONT X
8 121066 4 CONNECT X
9 240105 1 HOSE ASSY X
10 121064 1 TEE,UNION X
11 240944 1 HOSE ASSY X
12 174570 1 PIPE ASSY,BRAKE LINE REAR SAHR X
13 121063 3 UNION,B/HEAD X
14 174945 2 PLT,B/H,MTG X
15 240957 1 HOSE ASSY X
16 240926 1 HOSE ASSY X
17 174948 1 MTG PLT,BULKHEAD FTG,SAHR X
18 240927 1 HOSE ASSY X
19 120804 2 ELBOW X
20 240041 1 HOSE ASSY X
21 240727 1 HOSE X
22 120365 3 TEE,RUN X
23 240751 1 HOSE ASSY X
24 120961 1 BULKHEAD X
25 240041 1 HOSE ASSY X

B30L 4X4 MKII REV 0

3-77
BRAKE SYSTEM : CHASSIS DETAIL

34
37
A5
35
36 A6

32
B5 B6
38 6
26 30
TO BRAKES C1
5
13 7
C6
C7
C2 C3 C4 C9 C8 C5

15 7 16
15 14 15
8 17
P
10
21 18
19
9
4
24
25

23

26 33

A P
35
2 T
4 22 38
K4 3
13 32
KV
2 22
KR
36
3

1 37
12 11 10

34 34 20 20

TO TANK
RETURN

29 28 27

P008601

B30L 4X4 MKII REV 0

3-78
BRAKE SYSTEM : CHASSIS DETAIL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 250258 1 TRANS,6WG210 X
2 121198 3 CONNECTOR X
3 121350 3 ELBOW X
4 241501 3 HOSE X
5 121199 4 CONNECTOR X
6 210532 1 BLOCK,MANIFOLD,VICKERS X
7 120355 3 CONNECTOR X
8 121045 2 CONNECTOR X
9 130002 A/R HOSE,PUSHLOCK X
10 121442 2 CONNECTOR X
11 120983 2 REDUCER X
12 120964 1 CONNECTOR X
13 240041 2 HOSE X
14 240929 1 HOSE X
15 121242 1 CONNECTOR X
16 210671 1 PUMP,HAND,MANUAL OVERRIDE SAHR X
17 120293 1 PLUG,HOLLOW X
18 120906 1 ELBOW X
19 120218 1 FTG,JIC FEM SWIVL X
20 121224 2 PLUG,HOLLOW X
21 240534 1 HOSE X
22 120031 3 CONNECTOR X
23 210679 1 VALVE,BRAKE PEDAL HYDRLC MICO X
24 241541 1 HOSE X
25 243322 1 HOSE X
26 120365 2 TEE,RUN X
27 240705 1 HOSE X
28 203846 1 GAUGE,HYDRAULIC X
29 125008 1 CONNECTOR X
30 122021 1 CONNECTOR X
31 120355 3 CONNECTOR X
32 240932 2 HOSE X
33 210244 1 PISTON,ACCUM X
34 223663 3 SECTION,BLOCK-NOT AVAILABLE X
35 122018 2 CONNECTOR X
36 121440 2 CONNECTOR X
37 203846 2 GAUGE,HYDRAULIC X
38 120983 2 REDUCER X

B30L 4X4 MKII REV 0

3-79
BREAK ASSEMBLY (S.A.H.R)

B30L 4X4 MKII REV 0

3-80
BREAK ASSEMBLY (S.A.H.R)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290389 2 BRAKE,SAHR X
2 221444 1 COVER,OUTER RH X
2 221445 1 COVER,OUTER LH X
3 221443 32 WASHER,HARDENED X
4 221442 32 SCREW,CAP X
5 221468 2 PLUG ASSY X
6 NSI 1 O-RING X
7 221470 4 PLUG ASSY X
8 NSI 1 O-RING X
9 221449 2 PLUG,MAGNETIC X
10 221460 2 SCREW,CAP X
11 221461 2 WASHER,HARDENED X
12 221462 1 BRACKET X
13 221463 1 PLUG X
14 221464 14 SCREW,CAP X
15 221465 14 WASHER,HARDENED X
16 221466 2 FITTING,ASSY BRAKE X
17 221469 2 PLUG ASSY X
18 NSI 1 O-RING X
19 221448 2 SCREW,BLEEDER X
20 221446 58 PIN,BRAKE SPRING X
20 221447 2 PIN X
21 221451 60 SPRING X
22 221450 2 COVER,INNER X
23 221452 2 PISTON X
24 221453 4 SEAL,OIL X
25 221454 2 SPACER X
26 221455 14 DISC,STATIONARY X
27 221456 12 DISC,ASSY-FRICTION X
28 221457 2 SPACER X
29 221458 2 HOUSING,BRAKE X
30 221459 6 PLUG X
31 221467 2 SEAL,ASSY-OIL X

B30L 4X4 MKII REV 0

3-81
COOLING SYSTEM : FRONT AXLE

16
2 2

3 3

15

14 22
5

21
8 6

21 23

20
19

10 11 14

9 13

18

P008603

B30L 4X4 MKII REV 0

3-82
COOLING SYSTEM : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320500 1 AXLE,FRONT X
2 120049 2 CONNECTOR X
3 240041 2 HOSE X
4 120961 1 BULKHEAD, TEE (WITH NUT) X
5 121101 1 ELBOW X
6 121043 1 ADAPTOR X
7 201966 1 FILTER,UNIT X
8 210216 1 VALVE,CHECK,SAHR SUCTION X
9 240403 1 HOSE X
10 190031 1 ADAPTOR X
11 120122 1 FTG, PRESSURE X
12 210670 1 PUMP,DOUBLE SAHR X
13 120118 1 FTG, SUCTION X
14 190073 2 ADAPTOR X
15 240907 1 HOSE X
16 121043 1 ADAPTOR X
17 240117 1 HOSE X
18 100821 2 CAPSCREW,SOCHD X
19 241513 1 HOSE X
20 120100 1 ELBOW X
21 120284 2 REDUCER X
22 120869 1 CONNECTOR X
23 120235 1 QUICK COUPLER X

B30L 4X4 MKII REV 0

3-83
COOLING SYSTEM : REAR AXLE

30

18
19
17
20
16

21
15

14

22
10

13 23

11

10 22

24
12
11

22
10 34

33
22
9
31

32

8 31 35
25
7
26
6
27
5
29 29 1
2 4 28 3

P008604

B30L 4X4 MKII REV 0

3-84
COOLING SYSTEM : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 240534 1 HOSE X
3 240600 1 HOSE X
4 121030 1 TEE,BRANCH X
5 120002 1 CONNECTOR X
6 120247 1 REDUCER X
7 210012 1 FILTER,HYD X
8 120083 1 HOSE END X
9 174572 1 PIPE ASSY X
10 121063 3 UNION X
11 174945 2 PLT,B/H,MTG X
12 240957 1 HOSE X
13 240926 1 HOSE X
14 174948 1 MTG PLT X
15 240403 1 HOSE X
16 190031 1 ADAPTOR X
17 120122 1 FTG,BOSCH PRESSURE X
18 210670 1 PUMP,DOUBLE X
19 120188 1 REDUCER X
20 190073 1 ADAPTOR X
21 240907 1 HOSE X
22 120869 3 CONNECTOR X
23 240025 1 HOSE X
24 240243 1 HOSE X
25 174571 1 PIPE ASSY X
26 120251 1 CONNECTOR X
27 240318 1 HOSE X
28 121043 2 ADAPTOR X
29 120049 1 CONNECTOR X
30 100821 2 CAPSCREW,SOCHD X
31 120284 2 REDUCER X
32 201966 1 FILTER,UNIT X
33 210216 1 VALVE,CHECK,SAHR SUCTION X
34 241500 1 HOSE X
35 120235 1 QUICK COUPLER

B30L 4X4 MKII REV 0

3-85
WHEEL ASSEMBLY : FRONT AXLE

B30L 4X4 MKII REV 0

3-86
WHEEL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 261248 2 WHEEL SET X
2 190231 1 WHEEL X
3 200437 1 VALVE,JUMBO SWIVEL X
4 200438 1 SPUD,TUBELESS X
5 200743 1 VALVE,REDUCER X
6 202957 1 TYRE,UNDER GROUND X

B30L 4X4 MKII REV 0

3-87
WHEEL ASSEMBLY : REAR AXLE

B30L 4X4 MKII REV 0

3-88
WHEEL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 261261 2 WHEEL SET X
2 190285 1 WHEEL X
3 200437 1 VALVE,JUMBO SWIVEL X
4 200438 1 SPUD,TUBELESS X
5 200743 1 VALVE,REDUCER X
6 202962 1 TYRE X

B30L 4X4 MKII REV 0

3-89
B30L 4X4 MKII
3-90
SECTION 4 HYDRAULICS

B30L 4X4 MKII


4-1
HYDRAULIC SYSTEM

86 15 20
70 70 87
71 71 14 19 B
45 85 13 63 63
89 48
78 82 X
L
77 40
90
69 70 70 69 16 71
84 83 18 70 76 80
74
12
79 69 S 70
23 21
24
73 17 72

25
24 25
53 53 26 61
57 63 58
53
60
1 8
MP1 MP2 M4 P1 S1 T
63
7 91 58
L1
53 B
88 63
A4 A 58
P2 L2 L3 P3 T3 68 65
56
51 57 63
48 52 10
49 29
MP2

M4

MP1

53 54 42 47
27 33
2 28 33
4 51 30 31 66
24 P 65
72
S 64
50 11
41 81 55 46

RHS
44
3 64 32
44 9 65
6
39
LS 43
34 39
39 22
L R P 33
37 33
75 36
38 35
35
39 67 65
37 59 5
3 8

LHS 62

P008735

B30L 4X4 MKII REV 0

4-2
HYDRAULIC SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210327 1 VALVE,MANIFOLD,MAIN X
2 210493 1 PUMP,#52 A10VO28 E/STEER,D#ADT X
3 230046 2 CYLINDER, STEERING X
4 140159 1 O RING X
5 NSI 1 CAB BULKHEAD X
6 210247 1 VALVE,STEERING X
7 210238 1 VALVE,BLOCK,PNEU X
8 230048 2 CYLINDER, TIP X
9 CHASSIS 1 BULKHEAD X
10 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X
11 180649 1 ASSY,PIPE,TIP CYL X
12 210466 2 ELEMENT,SPIN-ON X
13 210467 1 HEAD,SPIN-ON TWIN ELEMENT X
14 183293 1 TANK,HYDRAULIC X
15 174398 1 LID,HYD TANK ACCESS X
16 210492 1 PUMP,#31 A10VO74 SERVICE X
17 160853 1 NIPPLE,SUCTION HOSE X
18 203978 1 HOSE,SUCTION X
19 241502 1 HOSE X
20 243315 1 HOSE X
21 241517 1 HOSE X
22 241521 1 HOSE X
23 241552 1 HOSE X
24 243108 1 HOSE X
25 241547 2 HOSE X
26 241548 1 HOSE X
27 100848 4 CAPSCREW,SOCHD X
28 243316 1 HOSE X
29 243317 1 HOSE X
30 241519 1 HOSE X
31 241522 1 HOSE X
32 241511 2 HOSE X
33 241509 4 HOSE X
34 243339 1 HOSE X
35 241507 4 HOSE X
36 241504 1 HOSE X
37 241520 2 HOSE X
38 243338 1 HOSE X
39 122018 4 CONNECTOR X
40 241539 1 HOSE X
41 100212 2 SCREW,HEXHD X
42 122071 1 ELBOW X
43 122032 1 ELBOW X
44 100023 4 CAPSCREW,SOCHD X
45 241551 1 HOSE X
46 120596 1 CONNECTOR X
47 122017 1 CONNECTOR X
48 122032 2 ELBOW X
49 122192 1 ELBOW X
50 100424 2 WASHER,HARDENED X
51 122156 2 CONNECTOR X
52 241513 2 HOSE X
53 122049 4 CONNECTOR X
54 122047 2 ELBOW X
55 100847 4 CAPSCREW,SOCHD X

B30L 4X4 MKII REV 0

4-3
HYDRAULIC SYSTEM

86 15 20
70 70 87
71 71 14 19 B
45 85 13 63 63
89 48
78 82 X
L
77 40
90
69 70 70 69 16 71
84 83 18 70 76 80
74
12
79 69 S 70
23 21
24
73 17 72

25
24 25
53 53 26 61
57 63 58
53
60
1 8
MP1 MP2 M4 P1 S1 T
63
7 58
L1 91
53 B
88 63
A4 A 58
P2 L2 L3 P3 T3 68 65
56
51 57 63
48 52 10
49 29
MP2

M4

MP1

53 54 42 47
27 33
2 28 33
4 51 30 31 66
24 P 72 65
S 64
50 11
41 81 46
55

RHS
44
3 64 32
44 9 65
6
39
LS 43
34 39
39 22
37 L R P 33
33
75 36
38 35
35
39 67 65
37 59 5
3 8

LHS 62

P008735

B30L 4X4 MKII REV 0

4-4
HYDRAULIC SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
56 145010 1 O RING X
57 140728 3 O RING X
58 100225 12 CAPSCREW,SOCHD X
59 122196 2 CONNECTOR X
60 122014 1 ELBOW X
61 100933 1 BOLT,LIFTING EYE X
62 120678 2 CONNECTOR X
63 120238 8 FLANGE,HALF 1” X
64 120298 2 BULKHEAD X
65 120004 8 CONNECTOR X
66 201737 3 TEST POINT X
67 122035 1 CONNECTOR X
68 122049 3 CONNECTOR X
69 101350 12 BOLT,HEXHD X
70 120222 6 FLANGE,HALF 2" X
71 140731 3 O RING X
72 204169 2 CLAMP,SEALING X
73 204171 3 CLAMP,T-BOLT X
74 203590 1 CLAMP,T-BOLT X
75 122107 2 TEE,RUN X
76 100536 2 WASHER,HARDENED X
77 100316 8 NUT,NYLOC X
78 100115 4 SCREW,HEXHD X
79 122103 1 TEE,BRANCH X
80 100365 2 SCREW,HEXHD X
81 210791 1 VALVE,CHECK,E/STEER,D#ADT X
82 122069 1 ELBOW X
83 120333 1 PLUG X
84 122073 1 CONNECTOR X
85 122121 1 ELBOW X
86 122087 1 O RING X
87 100952 4 CAPSCREW,SOCHD X
88 100370 4 WASHER,HARDENED X
89 140728 1 O RING X
90 122007 1 O RING X
91 100178 4 SCREW,HEXHD X

B30L 4X4 MKII REV 0

4-5
HYDRAULIC SYSTEM, FRONT CHASSIS

M5,M6,ML1 MP2 MP1


B
ML2,MP3

46 56
25 46
76 A

56

37

12
T2
82
15
49 56
76
B5 49
B6 50
A5
50

A6
80
46
M4
47
L3

53
81
TP1
67
42
44 52
P3 46 P2
33 P1
47
51 L2
79
L1

72 T3

74 78

E9836501 SH2-4 D

B30L 4X4 MKII REV 0

4-6
HYDRAULIC SYSTEM, FRONT CHASSIS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
12 210557 1 ACCUM,0.75L-16MOR-8FOR,60BAR X
15 210327 1 VALVE,MANIFOLD,VOAC,B30D X Also referenced - Voac Block A
25 201737 5 TEST POINT,6MOR X
33 174692 1 MTG,HYD BLOCK,B30D X
37 140728 3 O RING X
42 122156 1 CONNECTOR X
44 122071 1 ELBOW X
46 122049 4 CONNECTOR X
47 122047 2 ELBOW X
49 122021 2 CONNECTOR X
50 122018 2 CONNECTOR X
51 122017 1 CONNECTOR X
52 122014 1 ELBOW X
53 121092 1 CONNECTOR X
56 120238 6 FLANGE,HALF 1 X
67 100530 1 WASHER,COPPER X
72 100370 12 WASHER,HARDENED X
74 100314 4 NUT,NYLOC X
76 100225 12 CAPSCREW X
78 100178 4 SCREW,HEXHD X
79 100089 3 SCREW,HEXHD X
80 223665 1 SECTION,END (HV08-00360) X
81 223663 1 SECTION,BLOCK X
82 145010 1 O-RING X

B30L 4X4 MKII REV 0

4-7
STEERING CYLINDER

13
16
8
5

14
12
15

10
6
4
9

11

P008688

B30L 4X4 MKII REV 0

4-8
STEERING CYLINDER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 230046 2 STEERING CYLINDER X
2 200036 1 NIPPLE,GREASE X
3 180507 1 ROD,CYL,STEER,ADT X
4 100333 1 NUT,CASTLE X
5 160236 1 NECKBUSH,CYL,BUCKET TILT X
6 161317 1 PISTON X
7 180506 1 BARREL,CYL,STEER,ADT X
8 140575 1 KIT,SEAL,CYL X
9 NSI 1 SPLITPIN X
10 NSI 1 O RING X
11 NSI 1 SEAL,PISTON X
12 NSI 1 RING,ANTI-EXTRUSION X
13 NSI 1 SEAL,WIPER X
14 NSI 1 O RING X
15 NSI 1 O RING X
16 NSI 1 U SEAL X

B30L 4X4 MKII REV 0

4-9
ROTATION PUMP

1 10

9
7
8

34
5
6
4 3

2
20
19 14

15

18 13
11
12

17

28

30
31

29

27
26
25
24

21

23
33
32 22

P008692

B30L 4X4 MKII REV 0

4-10
ROTATION PUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210305 1 PUMP, ROTATION X
2 NSI 4 SCREW, SOCKET HD X
3 NSI 1 PLATE, PORT X
4 223214 1 DOWEL PIN X
5 222290 1 O RING X
6 223660 1 BEARING,TAPERED ROLLER X
7 223648 1 PLATE,DISTRIBUTOR X
8 221366 1 CIRCLIP X
9 222309 1 SPRING X
10 NSI 1 WASHER, THRUST X
11 223651 3 PIN,PRESSURE X
12 NSI 1 CYLINDER X
13 223650 1 BALL,RETAINING X
14 222292 9 PISTON,COMPLETE X
15 223649 1 PLATE,RETAINING X
16 223210 1 O-RING X NOT ILLUSTRATED
17 223657 1 PLATE,SWASH X
18 222288 2 CRADLE,SHELL X
19 222284 1 SPRING X
20 223658 1 SHAFT,DRIVE X
21 222286 1 BEARING,TAPERED ROLLER X
22 222289 1 SHAFT,SEAL X
23 NSI 1 CIRCLIP X
24 NSI 1 PLUG X
25 222277 1 O RING X
26 NSI 1 PISTON,CONTROL X
27 222280 1 PISTON,ROD X
28 223219 4 CAP SCREW X
29 223218 3 O-RING X
30 223220 1 PLUG X
31 222268 1 VALVE,PILOT X
32 222281 1 PUMP,HOUSING X
33 NSI 1 PLUG X
34 223659 1 SHIM X
35 223213 1 TEAR-OFF-PLUG X NOT ILLUSTRATED

B30L 4X4 MKII REV 0

4-11
HYDRAULIC PUMP A10V

B30L 4X4 MKII REV 0

4-12
HYDRAULIC PUMP A10V

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210492 1 PUMP,#31 A10VO74 SERVICE,D#ADT X
2 223219 4 CAP SCREW X
3 223247 1 PILOT VALVE DFRI COMPLETE X
4 223220 1 PLUG X
5 223218 3 O-RING X
6 100256 4 CAPSCREW,SOCHD X
7 223244 4 O-RING X
8 226039 1 PLATE,PORT A10V X
9 223213 1 TEAR-OFF-PLUG X
10 223214 1 DOWEL PIN X
11 223246 1 PLUG VSTI X
12 226046 1 PISTON,CONTROL X
13 226047 1 GUIDE,PISTON X
14 223259 1 COUNTER PISTON X
15 223261 1 SPRING X
16 223260 1 SPRING X
17 226037 1 GROUP,ROTARY A10V 71/31R-COMPL X
18 224693 3 PIN,PRESSURE A10 71 X
19 223248 9 PISTON A10 71 X
20 223238 1 TUNING DISC A10 63 X
21 223240 1 TAPERED ROLLER BEARING X
22 223237 1 DISC 57X49X3 X
23 223235 1 SWASH PLATE A10V/1/31R X
24 223241 2 CRADLE,SHELL X
25 226040 1 SHAFT,DRIVE X
26 223239 1 TAPERED ROLLER BEARING X
27 223243 1 O-RING X
28 223233 1 PUMP HOUSING X
29 223212 1 PLUG X
30 140062 1 O RING, X
31 223245 1 SEEGER-V-RING X
32 223242 1 SHAFT SEAL X

B30L 4X4 MKII REV 0

4-13
VOAC BLOCK A

1
7 3

9
4, 21 4, 21 2, 19

6, 19
15

8, 21

13, 24
13, 24

10

11, 23 14
16, 21

12, 22

P008308

B30L 4X4 MKII REV 0

4-14
VOAC BLOCK A

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
Also referenced - Hydraulic System, Front
1 210327 1 Voac Block, B30D X
Chassis
2 224398 1 Valve,Pressure Relief X Order seal kit item 19
3 224399 1 Orifice X
4 224403 4 Valve,Check X Order seal kit item 21
6 221417 1 Valve,Relief Unloading X Order seal kit item 19
7 221485 1 Valve,Relief X
8 221420 1 Valve,Directional Control 24v X Order seal kit item 21
9 224400 1 Orifice X
10 224404 1 Valve,Differential Pres,Send X
11 224401 1 Valve,Check X Order seal kit item 23
12 224405 1 Valve,Check X Order seal kit item 22
13 224402 3 Valve,Shuttle X Order seal kit item 24
14 221421 2 Coil,Directional Control 24v X
15 224406 1 Valve,Pressure Relief X
16 224409 1 Valve,Directional Control 24v X Order seal kit item 21
19 221422 2 Kit,Seal X
21 221423 6 Kit,Seal X
22 221424 1 Kit,Seal X
23 224412 1 Kit,Seal X
24 224413 3 Kit,Seal X

B30L 4X4 MKII REV 0

4-15
VOAC BLOCK B

10
11

2, 6
7

23

3, 9 19
12, 4

22
15
13

14

24

8, 16,

21

P008309

B30L 4X4 MKII REV 0

4-16
VOAC BLOCK B

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
2 224398 1 VALVE, PRESSURE RELIEF X ORDER SEAL KIT ITEM 19
3 224399 1 ORIFICE X
4 224403 4 VALVE, CHECK X ORDER SEAL KIT ITEM 21
6 221417 VALVE, RELIEF UNLOADING X
7 221485 1 VALVE, RELIEF X
8 221420 1 VALVE, DIRECTIONAL CONTROL 24V X ORDER SEAL KIT ITEM 21
9 224400 1 ORIFICE X
10 224404 VALVE, DIFFERENTIAL PRES, SEND X
11 224401 1 VALVE, CHECK X ORDER SEAL KIT ITEM 23
12 224405 1 VALVE, CHECK X ORDER SEAL KIT ITEM 22
13 224402 3 VALVE, SHUTTLE X ORDER SEAL KIT ITEM 24
14 221421 COIL, DIRECTIONAL CONTROL 24V X
15 224406 1 VALVE, PRESSURE RELIEF X
16 224409 1 VALVE, DIRECTIONAL CONTROL 24V X ORDER SEAL KIT ITEM21
19 221422 2 KIT, SEAL X
21 221423 6 KIT, SEAL X
22 221424 1 KIT, SEAL X
23 224412 1 KIT, SEAL X
24 224413 3 KIT, SEAL X

B30L 4X4 MKII REV 0

4-17
VOAC BLOCK C

35

36

30

34

33

31, 39 32

P008310

B30L 4X4 MKII REV 0

4-18
VOAC BLOCK C

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
30 224387 1 KIT, EXTERNAL PLUNGER X
31 224388 1 KIT, ITERNAL SPRINGS X INCLUDES ITEM 39
32 224393 1 KIT, VALVE SPOOL X
33 224392 2 KIT, PLUG X
34 224389 1 KIT, LEVER HOLDER X
35 224386 1 KIT, PRESSURE RELIEF PORT B X
36 224385 1 KIT, PRESSURE RELIEF PORT A X
39 224391 2 KIT, INTERSECTION SEALS X

B30L 4X4 MKII REV 0

4-19
STEERING CONTROL VALVE, EATON

5 1

7 2
6
3
5
4

P008367

B30L 4X4 MKII REV 0

4-20
STEERING CONTROL VALVE, EATON

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210247 1 VALVE,STEERING,#20,985CC,B30D X
2 220609 1 PLUG X
3 220610 1 O,RING X
4 220697 1 KIT,SEAL ORBITAL VALVE X
5 220608 2 RACE,BEARING X
6 220693 1 BEARING,NEEDLE THRUST X
7 220611 1 RING,RETAINING X
8 220694 1 SPRING,CENTERING X
9 220607 7 SCREW,CAP X

B30L 4X4 MKII REV 0

4-21
TIP CYLINDER BREAKDOWN

16

15
13 14
12
11
10
8

3 5 6
4
9

P008694

B30L 4X4 MKII REV 0

4-22
TIP CYLINDER BREAKDOWN

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 230048 2 TIP CYLINDER X
2 180622 1 ROD,CYL,TIP X
3 100430 1 SPLITPIN X
4 100341 1 NUT,CASTLE X
5 140411 1 RING,BACK UP X
6 140169 1 O RING X
7 140706 1 WARE BAND X
8 161319 1 PISTON X
9 140578 1 KIT,SEAL,CYL X Includes Items 3, 5, 6, 7, 10, 11, 13, 14, 15
10 140131 1 O RING X
11 140220 1 O RING X
12 160237 1 NECKBUSH,CYL,ARM LIFT X
13 140160 1 U SEAL X
14 140158 1 O RING X
15 140497 1 SEAL,PISTON X
16 180623 1 BARREL,CYL,TIP X
17 140507 1 SEAL,PISTON X

B30L 4X4 MKII REV 0

4-23
B30L 4X4 MKII
4-24
SECTION 5 PNEUMATICS

B30L 4X4 MKII


5-1
PNUEMATIC SYSTEM

4
4 20

5 20
3 35
7 17 20
10 16
2 11 11 8 8 30
1 6 20
4 13 13
14 9 15
9 17 21
15
18
19
12

32

31
34

22
32
33 36
23 47
44 39 29
51 45
27
21
21
40 28
40 51 50 25
P 48
38
37 BA
37 50 25
42 44
51
25
26
41
24
51
46 50
37
41 49

38 A
37 B

28 49
32 43 52

P008611

B30L 4X4 MKII REV 0

5-2
PNUEMATIC SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 DC 1 COMPRESSOR X
2 121231 1 CONNECTOR X
3 100524 1 WASHER,ALUMINIUM,SEAL X
4 120405 3 COUPLING,SWIVEL ELBOW X
5 120407 1 COUPLING,MALE STUD X
6 240076 1 HOSE X
7 204628 2 HOSE,TEFLON X
8 121365 2 ADAPTOR X
9 100590 2 G-RING X
10 210384 1 VALVE,UNLOADER X
11 100523 2 WASHER,ALUMINIUM,SEAL X
12 241536 1 HOSE X
13 120169 2 REDUCER X
14 120399 1 PLUG,BLANKING X
15 140370 2 O RING X
16 203896 1 RESEVOIR,AIR X
17 200318 2 MTG,BAND X
18 120166 1 VALVE,DRAIN X
19 120804 1 ELBOW X
20 121045 4 CONNECTOR X
21 120355 3 CONNECTOR X
22 241528 1 HOSE X
23 241529 1 HOSE X
24 241553 1 HOSE X
25 130029 A/R PIPE,AIR LINE X
26 241544 1 HOSE X
27 241534 1 HOSE X
28 241527 2 HOSE X
29 241542 1 HOSE X
30 121224 1 PLUG,HOLLOW HEX X
31 100354 1 WASHER,COPPER X
32 120157 3 CONNECTOR X
33 210179 1 VALVE,LEVELLING X
34 120587 1 PLUG X
35 172029 1 MANIFOLD,6-PORT X
36 202499 1 LEVER,LEVELLING VALVE X
37 120106 4 CONNECTOR X
38 210100 2 VALVE,ASCO SOLENOID X
39 202498 2 ASSY,CONNECTING,ROD X
40 200174 2 AIR SPRING ASSY X
41 241535 2 HOSE X
42 121350 1 ELBOW X
43 NSI 1 TRANSMISSION DIFF LOCK X
44 121038 2 TEE,RUN X
45 CAB BULKHEAD X
46 DC EXHAUST BRAKE X
47 200380 1 GAUGE,AIR PRESS X
48 210697 1 VALVE,TIP LEVER VOAC X
49 121362 2 ADAPTOR X
50 120173 4 FITTING,MALE STUD X
51 121181 4 BULKHEAD X
52 210327 1 VALVE,MANIFOLD,MAIN X

B30L 4X4 MKII REV 0

5-3
LEVELLING VALVE

1 2
3
4
5

6
22
7
8

15
9

10
14

13

11

12

16
21 17

18

19
20
P008861

B30L 4X4 MKII REV 0

5-4
LEVELLING VALVE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210179 1 VALVE,LEVELLING X
2 NSI 1 CONNECTION X
3 NSI 1 O RING X
4 NSI 1 VALVE X
5 NSI 1 SPRING X
6 NSI 1 VALVE X
7 NSI 1 INSERT AEESMBLY X
8 NSI 1 O RING X
9 NSI 1 O RING X
10 NSI 1 VALVE BODY ASSEMBLY X
11 NSI 1 PEG LOCATION X
12 NSI 1 HOOD EXHAUST X
13 NSI 1 SLEEVE X
14 NSI 1 SEAL X
15 NSI 1 SHAFT X
16 NSI 1 SPRING X
17 NSI 1 O RING X
18 NSI 1 SLIDE ASSEMBLY X
19 NSI 1 WASHER X
20 NSI 1 NUT X
21 NSI 1 PLUG X
22 NSI 1 FILTER X

B30L 4X4 MKII REV 0

5-5
SOLENOID VALVE

B30L 4X4 MKII REV 0

5-6
SOLENOID VALVE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210100 1 VALVE,ASCO SOLENOID X
2 NSI 1 CLIP,RETAINING X
3 NSI 1 PLATE, INFORMATION X
4 NSI 1 WASHER X
5 NSI 1 SCREW X
6 NSI 1 WASHER X
7 NSI 1 CONNECTOR X
8 NSI 1 PACKING,PREFORMED X
9 NSI 1 COIL X
10 NSI 1 TUBE,OIL X
11 NSI 2 O RING X
12 NSI 1 SPRING AND CORE X
13 NSI 1 PLUG, HEAD, HEX X
14 NSI 1 SPRING, COMPRESSION X
15 NSI 1 VALVE X
16 NSI 1 BODY,VALVE X

B30L 4X4 MKII REV 0

5-7
UNLOADER VALVE

B30L 4X4 MKII REV 0

5-8
UNLOADER VALVE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210384 1 VALVE,UNLOADER X
2 NSI 1 CIRCLIP, INTERNAL X
3 NSI 1 COVER,END,EXHAUST X
4 NSI 1 O RING X
5 NSI 1 SEAT,SPRING X
6 NSI 1 SPRING,COMPRESSION X
7 NSI A/R SHIM X
8 NSI 1 PISTON X
9 NSI 1 SEAL, EXHAUST OUTLET X
10 NSI 1 O RING X
11 NSI 1 VALVE,NON-RETURN X
12 NSI 1 SPRING COMPRESSION X
13 NSI 1 PLUG X
14 NSI 1 WASHER,SEAL X
15 NSI 1 FILTER X
16 NSI 1 PLUG X
17 NSI 1 WASHER,SEAL X
18 NSI 1 PISTON X
19 NSI 1 SEAL X
20 NSI 1 SPRING COMPRESSION X
21 NSI 1 SEAT,DIAPHRAGM X
22 NSI 1 DIAPHRAGM X
23 NSI 1 WASHER X
24 NSI 1 CIRCLIP,EXTERNAL X
25 NSI 1 SEAT,SPRING ADJUSTING X
26 NSI 1 SPRING,COMPRESSION X
27 NSI 1 SEAT,SPRING ADJUSTING X
28 NSI 1 NUT,ADJUSTING SCREW X
29 NSI 1 O RING X
30 NSI 1 HOUSING,COMPRESSION SPRING X
31 NSI 1 SCREW,ADJUSTING X
32 NSI 4 SCREW X
33 NSI 1 HOUSING,UNLODER VALVE X
34 220650 1 REPAIR KIT X

B30L 4X4 MKII REV O

5-9
AIR SPRING ASSEMBLY

B30L 4X4 MKII REV 0

5-10
AIR SPRING ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200174 2 AIR SPRING ASSY X
2 100314 8 NUT,NYLOC X
3 NSI 1 PLATE,TOP X
4 NSI 1 PLATE,BASE X
5 NSI 2 PLATE,RETAINING X
6 200238 1 AIRBAG X

B30L 4X4 MKII REV 0

5-11
B30L 4X4 MKII
5-12
SECTION 6 ELECTRICAL

B30L 4X4 MKII


6-1
Bell Equipment company
reserves the right to change any details
in these electrical systems. Bell cannot
be held responsible for misinterpretation EARTH STRAP (200861) IMPORTANT !
of these schematics or faults that may
arise from use there of.
Any errors in these must be reported back
COLLECTIVE WIRING
IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND
to the Bell Electrical Systems team.
HARNESS EARTH POINTS
All electrical repairs must be carried out

B30L 4X4 MKII


by qualified Bell service personnel only.
EARTH POINTS

HARNESS LIST DRAWING LIST 0 - 7


208372 - HARNESS, CAB, FORWARD 700235-00 : Earth Points, Straps & Harness E1 BATTERY BOX (ENGINE) EARTH POINT
MOUNT B30L List.
208373 - HARNESS, POWER FWD 700235-01 : Starting & charging circuit E2 INTERNAL CAB EARTH POINT
MOUNT B30L 700235-02 : Engine control
700235-03 : ZF transmission interface
700235-04 : Illumination and brake lights
700235-05 : Gauges

CAB ENGINE ENGINE


TO TO TO
CHASSIS CHASSIS CAB CHASSIS

6-2
TO
E1 E2 CHASSIS E1 E2
EARTH STRAPS, LOOM PROTECT KITS & HARNESS

1 1

REV 0
EARTH STRAPS, LOOM PROTECT KITS & HARNESS
EARTH POINTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200861 4 STRAP,EARTH BRAIDED X
2 208372 1 HARNESS,CAB,B30LD# FWDMT X
3 208373 1 HARNESS,POWER,B30L D#,FWDMT X
4 208374 1 HARNESS,ENGINE 906 B30LD#FWDMT X
5 208375 1 HARNESS,REAR CHASSIS,B30LD# X

B30L 4X4 MKII REV 0

6-3
ENGINE & REAR CHASSIS HARNESS

B30L 4X4 MKII REV 0

6-4
ENGINE & REAR CHASSIS HARNESS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 208374 1 HARNESS,ENGINE 906 B30LD#FWDMT X
2 208375 1 HARNESS,REAR CHASSIS,B30LD# X
3 207975 1 ALARM,BACK UP-PRECO MODEL112 X
4 200223 2 SEALED BEAM,24V 60/40W X
5 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X
6 205259 1 CIRCUIT BREAKER,60AMP LARGE X
7 208080 1 SOLENOID,CONT.DUTY UL-MARINE X
8 221421 1 COIL,DIRECTIONAL CONTROL 24V X
9 200694 1 SENDER,50-150DEG,SWITCH 130DEG X
10 202728 1 THERMOSTAT:FAN CONTROLLER 180F X
11 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK X
12 204450 1 SWITCH,PRESSURE 12BAR NC P/SET X
13 210100 1 VALVE,ASCO SOLENOID 1/4",ADT X
14 200865 2 BATTERY, 12V X
15 DC221926 1 MOTOR,STARTER 24V/4KW BOSCH X
16 200448 2 HORN,24V;335HZ;2.5A;SCREW CON X
17 200223 4 SEALED BEAM,24V 60/40W X
18 206078 1 SWITCH,WIP ROD,NO&NC CONTACT X
19 DC221922 1 UNIT,CONTROL (PLD) X

B30L 4X4 MKII REV 0

6-5
POWER HARNESS

B30L 4X4 MKII REV 0

6-6
POWER HARNESS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 208373 1 HARNESS,POWER,B30L D#,FWDMT X
2 DC221935 1 ALTERNATOR,28V/80A C/W PULLEY X
3 NSI 1 IGN SOLENOID BOX ASSEMBLY X
4 200865 1 BATTERY,12V,100AH,DELCO X

B30L 4X4 MKII REV 0

6-7
CAB HARNESS

B30L 4X4 MKII REV 0

6-8
CAB HARNESS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 208372 1 HARNESS,CAB,B30LD# FWDMT X
2 NSI 1 DASH ASSEMBLY X
3 207028 2 RESISTOR,120OHM,0.5W,POTTED X
4 206070 1 THROTTLE,FOOT ACTUATOR,PWM X
5 NSI 1 ZF/BELL INTERFACE X
6 206622 1 BUZZER,DUAL,95DBA3.5KHZ,12/24V X
7 NSI 1 DISTRIBUTION BOX X
8 NSI 1 DISPLAY & MAIN WARNING ASSEMBLY X

B30L 4X4 MKII REV 0

6-9
ZF WIRING HARNESS

B30L 4X4 MKII REV 0

6-10
ZF WIRING HARNESS

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
1 ZF200042 1 WIRING HARNESS X
2 ZF200043 1 WIRING HARNESS X
3 ZF200017 1 DISPLAY X
4 NSI 1 INPUT SPEED SENSOR X Part of Transmission 250258
5 NSI 1 TERBINE & INTERNAL SPEED SENSORS X Part of Transmission 250258
6 NSI 1 LOCK UP SOLENOID X Part of Transmission 250258
7 208741 1 E-MODULE,EST 37 B30L D# X
8 210100 1 VALVE,ASCO SOLENOID 1/4",ADT X
9 NSI 1 OUTPUT SPEED SENSOR X Part of Transmission 250258
10 NSI 1 MAIN SOLENOID BANK X Part of Transmission 250258

B30L 4X4 MKII REV 0

6-11
MCB1 60A 7 12 CB1 15A
GN 6.0 GN 6.0 F3

/
X
F1

1
U
GN 10.0 2
1 2 1 2

A
CIRCUIT BREAKER K1 CIRCUIT BREAKERS
MCB2 20A 8 GN 1.5

GN 6.0
F2 2

GN 10.0
GN 2.5 PLD X1-15/5 9
RD 10.0 RD 10.0 15

/
X
1
1 2

R
GN 2.5 PLD X1-15/6 2 A LIMIT FOR SUPPLY CB2 20A F4

1 2
BK 1.5
ACC 1 1 2 4
B

CONT

B30L 4X4 MKII


13 2
17 3 15 CB3 20A F5
S2
E1 IGN SOL 1 5 3
1 2
C

1 6
G1 3

BATTERY 12V
4 16 CB4 15A F6
7
M N

2 1 2 BRAKE LIGHTS 2X2/W 4


D

BUS BAR Kl15


4 5 14 IGNITION CB5 15A F7 INST + W/L 5
16

__ 50.0
SWITCH ADM + PLD 2
1 2
PE FQ

BAT.CABLE 50.0
VOLTAGE REFERENCE WIRE
BK/RD 2.5
16 CB6 15A F8 K4/30 3

/
X
1
V
EST + SOL CTRLS 3
STARTING & CHARGING CIRCUIT

1 2
IDL SWITCH (S8) 3
G H I

G2 15 CB7 20A F9 HORN


“W” TERMINAL SIGNAL 7

6-12
/
X
1
W
BEACON LIGHT

BATTERY 12V
CHARGE LIGHT (NOT D+) BK/YL 1.5 1 2 7

/
X
X
1
+SPARE HYD FAN 7
J K L

KL 15 (D+ FUNC)

/
X
Y
1
/
X
1
M
6 K2
87a

YL/RD
RD 2.5
4

GN 1.5
3 BK/WH 1.5 2

GY/RD 1.5

GN/B+ 16.0

__ 50.0
5

10

BK/WH
11 30 87

BK/GN 1.5
85 86
S1 BK 1.5 BK/RD 1.5 3
7

1 2 1 2 3 4 5
RELAY
NEUTRAL

1
0
A
9

M SPLICE II
TO ADM 2-X12/12 2
6

PLD A1~X-15/12
TO PLD X1- 15/8

2 ISOLATOR
M1 G3
SWITCH FROM W/L CIRCUIT

__ 50.0
5
8

STARTER ALTERNATOR RD 2.5


4

3
1
E1 2 2

REV 0
FM700235-1
STARTING & CHARGING CIRCUIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 190160 1 CABLE,BAT.POS 1100MM/35MM X
2 201424 1 SWITCH:BATTERY ISOLATOR & KEY X
3 190125 1 CABLE,BAT.POS 1870MM/35MM X
4 200865 2 BATTERY,12V X
5 190119 1 CABLE,BAT.NEG 450MM/35MM X
6 201311 1 CHANGE OVER RELAY 24V X
7 205259 1 CIRCUIT BREAKER,60AMP LARGE X
8 203830 4 CIRCUIT BREAKER,20AMP X
9 208080 1 SOLENOID,CONT.DUTY UL-MARINE X
10 DC221926 1 MOTOR,STARTER 24V/4KW BOSCH X
11 DC221935 1 ALTERNATOR,28V/80A C/W PULLEY X
12 201468 4 CIRCUIT BREAKER 15AMP X
13 206258 1 SWITCH,IGNITION DEERE X
14 224139 1 KEY,IGNITION,DEERE POLLACK X
15 203830 3 CIRCUIT BREAKER,20AMP X
16 201468 3 CIRCUIT BREAKER,15AMP X
17 190161 1 CABLE,BAT.POS 2900MM/35MM X

B30L 4X4 MKII REV 0

6-13
6-14
REV 0 B30L 4X4 MKII
1
1

BK 1.5 RD/XL 1.5


ENGINE VALVE
BRAKE SOLENOID
EXHAUST BRAKE +
Y1

2
A1-XHS/

MCAN-H 1 YL/GN - D2/


MCAN-L 2 BN 1.0 - D2/
MCAN-GND 3 BK 1.0 - D2/
MCAN-GND 4 BL 1.0 - D2/
1

KL30 5 GN 2.5 - MCB 2-2 TO MCB


1
1

KL30 6 GN 2.5 - MCB 2-1 TO MCB


2
A1
(PLD)

7
1

KL50 8 BK/WH 1.5 - D2


4
KL31 9 BK 2.5
10
KL31 11 BK 2.5
1

12 BK/GN 1.5 - M1-2 TO STARTER MOTOR SOLENOID


ENGINE HARNESS PLUG IN

3
13 PL 1.5 - DIAG - VIA D2/ E/ 2X
SPLICE
14
KL15 15 RD 1.5 - CBS(F7) K/ 2X
BULKHEAD
1
ORANGE
PL 1.5

“W” SIGNAL FROM ALTERNATOR


6
SPLICE 6

1
4

5 61

1
CBS (F7) RD 1.5
E1

F
DIAG/J

DIAG/H

3
01 EST-DX/9

3
EST-DX/10
RD 1.5

11 X X2 X2 X2 X
/L2 /D /B /C /A2
1

A
SPLICE 5
PWM -
ACCELERATOR
BL 1.0
BK 1.0
BN 1.0

PEDAL
RD/YL 1.5
VL/GN 1.0

3
4

CAB

(1) (5) (3) (6)


_ _

+
+
BK 1.5

EARTH
30

85

(2) (4)
K3
BK 1.5

PWM PWM

B1

1
2
5
3
4
6
ADM/PLD
NEUTRAL
87

86
87a

RD 1.5
GN 2.5
OR 1.5
RD 1.5

GY/RD 1.5

BK/WH 1.5

BL/YL 1.5
BL/YL 1.5
BK/YL 1.5

BL/RD 1.5
BL/RD 1.5

BL/GN 1.5

CAB
BK 1.5

EART H
X21/3
X21/2
X21/1
X12/1
X12/2

X21/13
X21/12
X12/12
X15/14
X15/15
X15/13

X15/5 FP+

5
KL-31
KL-15
KL-30
A2 (ADM2)

X15/6 MBR BK

X21/14 PWM FP-

FM700235-2
NOTE - NOT ALL PINS ARE SHOWN ON THIS PAGE FOR SIMPLICITY OF THE DIAGRAMS
ENGINE CONTROL
ENGINE CONTROL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210100 1 VALVE,ASCO SOLENOID X
2 DC221922 1 UNIT,CONTROL X
3 206070 1 THROTTLE,FOOT ACTUATOR,PWM X
4 201311 1 CHANGE OVER RELAY 24V X
5 190960 1 E-MODULE,ADM2,B30L D#,1 PROG X

B30L 4X4 MKII REV 0

6-15
6-16
REV 0 B30L 4X4 MKII
23
REAR
EARTH

22-884
SCREEN

21-880
DISPLAY

BIN UP 20-876
1

SWITCH
19-872
8

2 1
18-868
DEUTSCH

PL 1.5 17
N
V

T-

1/ 42X N/ 2X
T+

4 3
VP

16-860
EARTH

S3
MAIN BAT

BK 1.5 15-856
OPTIONAL B3

BIN RELAY BULKHEAD BK 1.5 14-852


86 13
9

85
PK/RD

GY 1.5 12-844
1

F8 RD PL/RD 1.5 11-840


G
30 87
2

1
87a
1 GN 2.5 10-836
K4
6
2

1
41 TO BIN W/L PL/RD 1.5 0 GN 2.5 9-832
6

FROM TRANS. FAULT LIGHT GY 1.5 BL/GN 1.5 8-828


15
2
7
ZF SUPPLIED HARNESS

INTER-AXLE 1
PK/BK 6-820
GLC-X1

3,4

DIFF-LOCK SWITCH
X86 5
GEAR LIMITER
1

TO F8 RD 1.5 CONNECTOR
PROGRAM : 6009 - 065 646

I 4
5 1
WH/RD 1.5 3-808
S8 1
2-804
0
A3 EST37

1-800
2

REVERSE RELAY
ZF CAN-J1939
86 85
RD 1.5
1

3
2

1
RD 2.5 WH/RD 2.5
CAN

C
10

87
RD 2.5

30
5
BN/RD 1.5

87a
K5
1

CB6 - RD 2.5
H
A/ 2 5X
B/ 2 5X
1

TO NEUTRAL RELAY K2/86


7
WH/RD 2.5 3/ 4 2X WH/RD 2.5 0/ 2X
DEUTSCH
NOTE :

(ARTIC)
1
1

2
2
X89
X88

CAN_L
CAN_H

WH/RD 2.5
WH/RD 2.5
WH/RD 2.5
CAN_GND

WH/RD
NO GEAR LIMIT = GLC-X2
3RD GEAR LIMIT = GLC-X3

WH/RD
GLC-X2
GLC-X3

6
6
6
6

60w
60w
60w
60w
GLC-X1
GLC-X1

(ALL GEARS)

E3
E2
E1

E4
SHIELD

GN 1.0
YL 1.0
(3RD GEAR MAX)
2ND GEAR LIMIT = NO CONNECTION TO GLC-X1

BK 1.5 BK 1.5

REVERSE LIGHTS
BK 1.5 BK 1.5
BK 1.5 A/ 59X

7
B/ 59X
J1939

B2
B
5

ALARM
BACK UP

BK 1.5
X21/21
X21/20
X21/19
A2 (ADM2)

FM700235-3
TRANSMISSION INTERFACE
TRANSMISSION INTERFACE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 206078 1 SWITCH,WIP ROD,NO&NC CONTACT X
2 201311 2 CHANGE OVER RELAY 24V X
3 204946 1 SWITCH,2POSITION NEW LOOK SWF X
4 203852 1 LENS,INTERAXLE LOCK SWITCH X
5 207028 1 RESISTOR,120OHM,0.5W,POTTED X
6 200223 4 SEALED BEAM,24V 60/40W X
7 207975 1 ALARM,BACK UP-PRECO MODEL112 X
8 ZF200017 1 DISPLAY X
9 ZF200035 1 RANGE SELECTOR X
10 208741 1 E-MODULE,EST 37 B30L D# X

B30L 4X4 MKII REV 0

6-17
LIGHTING SWITCH

0 8,9 HEADLIGHT
1 RIGHT BRIGHT/DIP
RELAY
87a S7

SPLICE 2A

SPLICE 2D
SPLICE 2C
BL/RD 2.5 BULKHEAD E5
30 1
1 BL 2.5 BL 2.5

2/
X
1X

X2
21
/12
CB2 (FA) RD 2.5

/Q
5

B
87 SWITCH

IL
IT
GN
HG
2 KL 50 SIG BK/WH 1.5
4,5 E9

B30L 4X4 MKII


61
86 85 BL 1.5 BL 2.5 11
BK 2.5

HEADLIGHT

BL 2.5

BK 1.5
K6 4,5 E10 RIGHT BRIGHT

GY/YL 1.5
3 CAB BK 1.5 BL 1.5
EARTH

BL 1.5
E6
SPLICE W2

BULKHEAD
4,5 E11

2/
1X

X
/11

11

BL 2.5
BK 1.5 BL 1.5

/
X
2
R
RIGHT 11
GAUGE

NI
IL
BRAKE / PARK LIGHTS

TH
G
G
6,7 E12

6/ 42X
10

6/ 3 D CI T RA
E20
SPEEDO SPLICE 2E
6,7

GY/YL 1.5
E13

29X
/C
BK 1.5 BL 1.5
BL 2.5
BK 2.5

HYDRAULIC HEADLIGHT
CUT SOLENOID LEFT BRIGHT

29X
/A
2
ILLUMINATION & BRAKE LIGHTS

1 6,7 E14 E7

29X
/B
2 BK 1.5 BL 1.5
1/

X
6X

/26

6-18
Y2 TACHO 6,7
BK 1.5

E15 LEFT
BK 1.5 BL 1.5 11
BK 2.5

BRAKE / PARK LIGHTS

BK 1.5
HEADLIGHT

BL 1.5
BK/RD 1.5
BL 2.5

BK 1.5
10 LEFT BRIGHT/DIP
E21
6,7 E16

28X
/C
TRANS. BL 1.5 E8
SPLICE W/C

SPLICE 2B
BRAKE OIL
1/
5X

X
/25

LIGHT SPLICE
28X
/A

1 6,7 E17
SWITCH ENGINE BK 1.5 BL 1.5
OIL 11

28X
/B
BULKHEAD
6,7 E18
BK 1.5

1 2 ENGINE
1 RD 1.5 BK 1.5 BL 1.5 BK 2.5

/
X
2
S

D
COOL
6,7 BK 2.5
E19
S4 CAB AIR BK 1.5 BL 1.5 REAR FRONT
EARTH PRESSURE EARTH CHASSIS
PO INT POINT EARTH
FROM BRAKES

BK/RD 1.5

FM700235-4

REV 0
ILLUMINATION & BRAKE LIGHTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 204450 1 SWITCH,PRESSURE 12BAR NC P/SET X
2 221421 1 COIL,DIRECTIONAL CONTROL 24V X
3 201311 1 CHANGE OVER RELAY 24V X
4 202570 3 LAMP HOLDER:SWF SWITCHES X
5 200215 3 BULB,24V,2.1W,WEDGE X
6 204935 3 HOLDER,WEDGE BASE BULB VDO X
7 204933 8 BULB,24V,3W,W2.1X9.5D X
8 204946 1 SWITCH,2POSITION NEW LOOK SWF X
9 202415 1 LENS: HEADLAMP SWITCH(SWF) X
10 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X
11 200223 4 SEALED BEAM,24V 60/40W X

B30L 4X4 MKII REV 0

6-19
6 6 6 6

02
1
7
1
8
8
GAUGES

6 RD 1.5 RD 1.5 TACHOMETER

19
SPLICE 13B
BK 1.5 BK 1.5
SPLICE
TO ALT

B30L 4X4 MKII


4 3
SPLICE 11
P5

BK 1.5
“+”

RD 1.5
P1 RD 1.5
3000 50 150
RPM
BK 1.5 S
2 C
8 “-”

3
X12/6 GY/OR 1.5 ENGINE OIL
BK 1.5
RD 1.5

PRESSURE
X12/3 PL/WH 1.5
YL/RD 1.5
YL/RD 1.5

X12/4 BN/WH 1.5

A2 (ADM2)
“+” P4

40 120
S
C
“-”
4
ENGINE COOLANT
TEMPERATURE
BK 1.5
RD 1.5

BULKHEAD

6-20
GN/WH 1.5 GN/WH 1.5

/
X
2
F
TRANSMISSION P3
TEMPERATURE “+”
SENDER
10

REDUNDANT LINK FOR RELIABILITY


REDUNDANT LINK FOR RELIABILITY
W G S
BAR
TO W/L CIRCUIT

“-”
t
1 5
BK 1.5
RD 1.5

TRANSMISSION
OIL TEMPERATURE
B4

RD 1.5 “+” P6

BK 1.5 “-”
1
2

6
HOUR METER 6

FM700235-5

REV 0
GAUGES

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200694 1 SENDER,50-150DEG,SWITCH 130DEG X
2 203873 1 GAUGE,TACHO WORLD SERIES 24V X
3 200858 1 GAUGE,OIL PRESS 24V DIA 52 X
4 201404 1 GAUGE,TEMP40-120DEG 24V DI52 X
5 200859 1 GAUGE,TEMP50-150DEG 24V DI52 X
6 201864 1 GAUGE,HOURMETER HOBBS SQUARE X

B30L 4X4 MKII REV 0

6-21
5 RD 1.5 RD 1.5 RD 1.5 RD 1.5 RD 1.5 5

1
7
1
8
TO ALT CIRCUIT (STARTING & CHARGING) YL/RD 1.5
3 2 3 2 2 2 2
5

1
2
H1 H2 H3 H4 H8

BIN

ALT
3 TO BIN RELAY ‘86’ K4

IDL LAMP

TRANS. FAULT

ENGINE FAULT
1 1 1 1 1

1
4
3 3 3

B30L 4X4 MKII


GENERAL WARNING
WARNING LIGHTS

4
1
E

"+"

SPLICE
X21/5 ORANGE 1.5
LASTOP
RD 1.5

H5
"-"
"+"

X15/11

A2 (ADM2)
REL 3
"-"

H6

OVERREV WARNING
RD 1.5

3 TO ZF-X7-EST37 INTERFACE
!

1
5
n/min

YL/OR 1.5
PL/GN 1.5
BN/GN 1.5
GY/OR 1.5
ORANGE1.5

ORANGE 1.5
ORANGE 1.5
5
1
9

6-22
B3
BL/BK 1.5

V1 2 V2
SPLICE 13C
"+"

RD 1.5 1

1
1
2
3
4
5
6
NOTE: B
"-"

DIODE OR 1.5 2
1 BLOCK
"+"

S9 = RD 1.5 3

2
11
10
9
8
7
"-"

B
BL/BK 1.5 4

X
2
/H
DIODE INS5400

BK 1.5
IDL DROP BOX
SWITCH DOUBLE
PL/RD 1.5 BUZZER
SPLICE 7
BN/YL 1.5 BN/YL 5
2
0

SPLICE 8
GY 1.5 GY 1.5
SPLICE 9
BL/BK 1.5

GY/GN 1.5

FM700235-6

REV 0
WARNING LIGHTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK X
2 201357 7 DIODE:INS400 3A@50V MAX X
3 200215 5 BULB,24V,2.1W,WEDGE X
4 204054 1 ANNUNCIATOR,DOUBLE RED LED X
5 206622 1 BUZZER,DUAL,95DBA3.5KHZ,12/24V X

B30L 4X4 MKII REV 0

6-23
H7

1
KL 15 CB
1 RD 1.5 OR/WH 1.5 M BK 1.5 BK 1.5

/
-
-
--
-
--
---

X
5
9
1

B30L 4X4 MKII


FLASHING
BEACON
ELECTRIC LIGHT
HORN SWITCH

3
S9
KL 15 CB SPLICE 1
1 RD 1.5

X
2
/P

J
2

H B5
GN/BK 1.5

SPLICE W1A
BK 1.5 BK 1.5
ELECTRIC
HORN 1

6-24
2

H B6
COOLER FAN, HORNS & BEACON LIGHT

TRANSMISSION
TEMP. SWITCH
(90°C) BK 1.5
ELECTRIC
HORN 2

CB KL 15
1 RD/PL 2.5 RD/PL 2.5 RD 2.5 BK 1.5 RD/PK 1.5

/I
/

X
2
1
X
2
1
2

X
2

L
/G
S5
5

FAN/BLOWER

M
BK 2.5
/
/

X
4
2
X
4
1

7
M2
4

FM700235-7

REV 0
COOLER FAN, HORNS & BEACON LIGHT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 203068 1 BEACON,SMALL XENON 10-100VDC X
2 200448 2 HORN,24V;335HZ;2.5A;SCREW CON X
3 200706 1 SWITCH,PRESS BUTTON,STARTER X
4 203695 1 FAN,14" ELECTRIC HAYDEN X
5 202728 1 THERMOSTAT:FAN CONTROLLER 180F X

B30L 4X4 MKII REV 0

6-25
HEADLIGHTS AND HOOTER

P008841
1

13
3

6
7
5
5

9 11
2

9
10
5
5

B30L 4X4 MKII REV 0

6-26
HEADLIGHTS AND HOOTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 208374 1 HARNESS,ENGINE 906 B30LD#FWDMT X
2 200448 2 HORN,24V;335HZ;2.5A;SCREW CON X
3 NSI 4 BRACKET X
4 200223 4 SEALED BEAM,24V 60/40W X
5 200221 4 HOUSING,LAMP X
6 100293 4 NUT,HEXAGON X
7 100049 4 WASHER,SPRING X
8 100010 4 WASHER,FLAT X
9 NSI 4 BRACKET X
10 100312 2 NUT,NYLOC X
11 100731 2 SCREW,HEXHD X
12 100548 4 WASHER,HARDENED X
13 NSI 4 BOLT X

B30L 4X4 MKII REV 0

6-27
REAR LIGHTS & REVERSE SIREN

P008840
3

1
2
9

5
11

8
6
4
10

13

12

B30L 4X4 MKII REV 0

6-28
REAR LIGHTS & REVERSE SIREN

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200223 2 SEALED BEAM,24V 60/40W X
2 200221 2 HOUSING,LAMP X
3 204308 2 LAMP,RED,LED,BRAKE/PARK,REAR X
4 NSI 2 BRACKET X
5 NSI 2 BOLT X
6 100010 2 WASHER,FLAT X
7 100049 2 WASHER,SPRING X
8 100293 2 NUT,HEXAGON X
9 100094 2 BOLT,HEXHD X
10 207975 1 ALARM,BACK UP-PRECO MODEL112 X
11 100370 2 WASHER,HARDENED X
12 208375 1 HARNESS,REAR CHASSIS,B30LD# X
13 206078 1 SWITCH,WIP ROD,NO&NC CONTACT X

B30L 4X4 MKII REV 0

6-29
17
18

26
9
8
20

B30L 4X4 MKII


9 22 27
8 21
22
18 21
19
8
9
7 27
11
12
23 12
27 25
6 6 24
5

14
BATTERIES, CLAMPS AND CABLES

6-30
4 10
11
12
12

16
5 15
13 28
29

3 2

REV 0
P008842
BATTERIES, CLAMPS AND CABLES

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200865 2 BATTERY,12V,100AH,DELCO X
2 100187 4 J-BOLT,(INCL.NUT) X
3 100275 2 NUT,WING BRASS X
4 170111 2 CLAMP,HOLDOWN X
5 200203 2 BOOT,BLACK "-" BATT.TERMINAL X
6 200202 2 BOOT,RED "+" BATTERY TERMINAL X
7 208080 1 SOLENOID,CONT.DUTY UL-MARINE X
8 NSI 3 WASHER X
9 NSI 3 NUT X
10 201424 1 SWITCH:BATTERY ISOLATOR & KEY X
11 NSI 2 WASHER X
12 NSI 4 NUT X
13 190119 1 CABLE,BAT.NEG X
14 190161 1 CABLE,BAT.POS X
15 190125 1 CABLE,BAT.POS X
16 NSI 1 CABLE X
17 100193 2 SCREW,HEXHD X
18 100061 4 WASHER,FLAT X
19 100310 2 NUT,NYLOC X
20 205259 1 CIRCUIT BREAKER,60AMP LARGE X
21 NSI 2 WASHER X
22 NSI 2 NUT X
23 203830 1 CIRCUIT BREAKER,20AMP X
24 NSI 2 WASHER X
25 NSI 2 SCREW X
26 208373 1 HARNESS,POWER,B30L D#,FWDMT X
27 NSI 3 CABLE X Part of Harness 208373
28 NSI 1 SCREW,HEXHD X
29 NSI 1 WASHER X

B30L 4X4 MKII REV 0

6-31
1 2 3 4 5 6

B30L 4X4 MKII


13 kPa x100 5
C C 4 6
INSTRUMENT PANEL

3 kPa 7
100 100 4
2 6 8 2 8 1
50 150 50 150 0 0 0 0 0 0
10 10
1 9
x100
0 10

HOUR METER
TRANS TEMP ENG TEMP ENG OIL PRESS AIR PRESS

ACCUMULATOR 15
PRESSURE 20
14 10

6-32
25
5
2 x100 30
REV/MIN

RPM

BRAKE PRESSURE
HOOTER KEY

7 8 9 10 11 12

REV 0
P008843
INSTRUMENT PANEL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 204941 1 PANEL,INSTRUMENT FWD SAHR X
2 200859 1 GAUGE,TEMP50-150DEG 24V X
3 201404 1 GAUGE,TEMP40-120DEG 24V X
4 200858 1 GAUGE,OIL PRESS 24V X
5 200380 1 GAUGE,AIR PRESS X
6 201864 1 GAUGE,HOURMETER HOBBS SQUARE X
7 200706 1 SWITCH,PRESS BUTTON,STARTER X
8 204946 2 SWITCH,2POSITION NEW LOOK SWF X
9 202423 1 INSERT:BLANK SWITCH X
10 206258 1 SWITCH,IGNITION DEERE X
11 208740 1 MFA10,W/LIGHT CLUSTER,B30L D# X
12 203873 1 GAUGE,TACHO WORLD SERIES 24V X
13 203846 2 GAUGE,HYDRAULIC O-25MPA SAHR X
14 202415 1 LENS: HEADLAMP SWITCH(SWF) X
15 203852 1 LENS,INTERAXLE LOCK SWITCH

B30L 4X4 MKII REV 0

6-33
RELAY CIRCUIT BREAKER BOX

1
5

12

A
15

6
20A
A
20

4
A
15
A
15

6
A
15
2 0A

4
3

7
8
9
11

2
10

B30L 4X4 MKII REV 0

6-34
RELAY CIRCUIT BREAKER BOX

I BB Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M LL To:
1 NSI 1 CIRCUIT BREAKER BOX X Part of Harness 208372
2 NSI 1 FRONT COVER X Part of Harness 208372
3 NSI 1 CIRCUIT BREAKER BOARD X Part of Harness 208372
4 203830 3 CIRCUIT BREAKER,20AMP X
5 201311 7 CHANGE OVER RELAY 24V X
6 201468 4 CIRCUIT BREAKER 15AMP X
7 NSI 2 SCREW X
8 NSI 2 WASHER X
9 NSI 2 NUT,HEX X
10 NSI 2 SCREW X
11 NSI 2 WASHER X
12 190960 1 E-MODULE,EST 37 B30L D# X

B30L 4X4 MKII REV 0

6-35
B30L 4X4 MKII
6-36
SECTION 7 FRAME & BODY

B30L 4X4 MKII


7-1
CAB & COWLINGS

3
22
21
15
26
23
37
12 11 8 13
38
25 36
10 34

31 28
33

29
9 29 30

8 27
31

33 11
14

3
23

32 1
3 2

19
24
18

5 20 10

35
4 17
6
16

P008831

B30L 4X4 MKII REV 0

7-2
CAB & COWLINGS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 170566 1 MOUNT,FORWARD,LOW CAB X
2 101346 2 WASHER,HARDENED X
3 100210 14 SCREW,HEXHD X
4 170861 1 GRILL,ADT X
5 100316 8 NUT,NYLOC X
6 100211 8 SCREW,HEXHD X
7 170656 1 GRILL FRAME X
8 100314 32 NUT,NYLOC X
9 201540 8 RUBBER MTG-CIRCULAR X
10 100086 24 SCREW,HEXHD X
11 100064 7 WASHER,FLAT X
12 100093 3 BOLT,HEXHD X
13 190240 3 HINGE ASSY,SHORT X
14 178173 1 BONNET,ADT X
15 180514 1 CAP,ARTIC JOINT,ADT X
16 100323 4 NUT,NYLOC X
17 172234 4 SPACER,SHIM GEARBOX X
18 172042 4 WASHER X
19 100165 4 BOLT,HEXHD X
20 190637 4 MTG,MEGI,LARGE X
21 171085 1 CANOPY,FWD MOUNT X
22 100212 16 SCREW,HEXHD X
23 100316 20 NUT,NYLOC X
24 170522 1 STEPS ADT LOW PROFILE X
25 170567 1 PLT,SEAT,LOW CAB X
26 100081 12 SCREW,HEXHD X
27 171600 1 PLT,MTG,BONNET X
28 100085 2 SCREW,HEXHD X
29 100312 4 NUT,NYLOC X
30 100090 2 SCREW,HEXHD X
31 100089 11 SCREW,HEXHD X
32 100706 3 SCREW,HEXHD X
33 100209 2 SCREW,HEXHD X
34 100083 2 SCREW,HEXHD X
35 100010 8 WASHER,FLAT X
36 180514 1 CAP,ARTIC JOINT,ADT X
37 170762 2 COVER,DUST,LP ADT X
38 100310 12 NUT,NYLOC X

B30L 4X4 MKII REV 0

7-3
FRONT CHASSIS

1
3
1
3

P008620

P008620

B30L 4X4 MKII REV 0

7-4
FRONT CHASSIS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 183305 1 CHASSIS:FRONT=B30 LOW PROFILE X
2 180637 2 TANK:FUEL,LP ADT X
3 180639 1 BOXCOOLER X

B30L 4X4 MKII REV 0

7-5
REAR CHASSIS & BIN

13,14

2
3
4
5
6
11
1
12

10

16
8

9
15

P008621

B30L 4X4 MKII REV 0

7-6
REAR CHASSIS & BIN

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 183303 1 CHASSIS,REAR,DEUTZ,B30L,SAHR X
2 100478 4 SCREW,HEXHD X
3 170031 2 LOCK TAG X
4 170467 2 PLT,RETAINER X
5 260071 2 PIN,BODY PIVOT X
6 160284 2 BUSH,BRONZE X
7 200036 2 NIPPLE,GREASE X
8 171921 1 GUARD,REAR,LIGHT X
9 100478 4 SCREW,HEXHD X
10 180804 1 SUPPORT,BODY X
11 160393 1 PIN,STEERING CYL X
12 100209 24 SCREW,HEXHD X
13 182654 1 R/BODY & LINER X
14 260679 1 LINER KIT X
15 100079 32 SCREW,HEXHD X
16 200613 8 BIN SHOCK MAT X

B30L 4X4 MKII REV 0

7-7
TIP CYLINDER MOUNTINGS

B30L 4X4 MKII REV 0

7-8
TIP CYLINDER MOUNTINGS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 230048 2 CYLINDER X
2 170467 4 PLT,RETAINER,FLAT,PIN TAG,ADT X
3 170031 4 LOCK TAG X
4 160546 4 PIN,TIP CYL,TOP X
5 100089 8 SCREW,HEXHD X

B30L 4X4 MKII REV 0

7-9
ARTICULATION & OSCILATION ASSEMBLY

13

14

15

20

19
4
5
21 7 6
8 3
9
6 7
10

22
29

24
1

10
6
7
9
8
7
6
12
11
2

28
27
26
11

25

21
19

17,18
P008619
16

B30L 4X4 MKII REV 0

7-10
ARTICULATION & OSCILATION ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 180504 1 OSCIL JOINT X
2 201440 4 PIN ASSY,LATCH X
3 100111 8 SCREW,HEXHD X
4 160368 1 WASHER,LOCK X
5 161571 1 NUT,LOCK X
6 140203 4 O RING X
7 160365 4 RING,THRUST,STEEL X
8 160366 2 RING,THRUST,NYLON X
9 140202 2 O RING X
10 160364 2 BUSH,OSCILLATION X
11 200036 1 NIPPLE,GREASE X
12 120016 1 SOCKET X
13 100209 4 SCREW,HEXHD X
14 170031 2 LOCK TAG X
15 170467 2 PLATE,RETAINER X
16 100111 8 SCREW,HEXHD X
17 160261 1 PLATE,RETAINER X
18 160309 1 PLATE,RETAINER,ARTICULATION X
19 140117 4 O RING X
20 160383 2 PIN ASSY X
21 160382 4 BUSH,STEEL X
22 160296 4 WASHER,THRUST X
23 140162 4 O RING X
24 160297 2 BUSH,BRONZE X
25 171249 2 BAR,ARTICULATION LOCKING X
26 120016 2 SOCKET X
27 240111 2 HOSE X
28 120041 2 ADAPTOR,SWIVEL 90DEG X
29 140162 4 O RING X

B30L 4X4 MKII REV 0

7-11
SEAT ASSEMBLY

10,11

9
8
7

3,4

2 20 18
19
16 15
17
14
13

12

25
27
26
24

28

21
23

22 P008833

B30L 4X4 MKII REV 0

7-12
SEAT ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290013 1 SEAT UNIT LOADER X
2 NSI 2 SCREW X
3 202447 1 SEAT CUSHION X
4 202449 1 SEAT COVER X
5 NSI 2 BOLT X
6 224765 1 SEAT BELT KIT X
7 NSI 1 CLASP, BELT, SEAT X
8 NSI 1 BELT, SEAT X
9 NSI 1 BOLT X
10 202446 1 BACK REST CUSHION LUXURY SEAT X
11 202448 1 BACK REST COVER LUXURY SEAT X
12 202503 1 HANDLE:BACKREST X
13 202504 1 CIRCLIP:BACKREST HANDLE X
14 202505 1 CAP:LOCKING MECH X
15 202506 1 SPRING X
16 202507 1 HANDLE X
17 NSI 1 SPACER X
18 NSI 1 CLIP,RETAINING X
19 202443 1 INSIDE LOCK LUXURY SEAT X
20 NSI 1 BASE X
21 202445 1 SLIDE X
22 202920 1 LOCKING SLIDE X
23 NSI 4 BOLT X
24 202444 2 MASTER SLIDE X
25 100309 2 NUT,NYLOC X
26 100383 1 SCREW,HEXHD X
27 202921 1 RAIL HANDLE X
28 202922 1 KNOB:HANDLE X

B30L 4X4 MKII REV 0

7-13
STEERING ASSEMBLY

P008617

B30L 4X4 MKII REV 0

7-14
STEERING ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 200283 1 CAP,STEERING WHEEL X
2 200284 1 NUT.STEERING WHEEL COLUMN X
3 200282 1 STEERING,WHEEL X
4 100023 4 CAPSCREW,SOCHD X
5 200281 1 STEERING COLUMN X
6 210247 1 VALVE,STEERING X

B30L 4X4 MKII REV 0

7-15
STEERING CYLINDER MOUNTINGS

1
1

2 2
3
3

4 8

9
5

7
9

P008671

B30L 4X4 MKII REV 0

7-16
STEERING CYLINDER MOUNTINGS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 100209 4 SCREW,HEXHD X
2 170031 4 LOCK TAG X
3 170467 4 PLT,RETAINER,FLAT,PIN TAG,ADT X
4 160446 2 PIN,STEERING CYL X
5 230046 2 CYLINDER X
6 120041 2 ADAPTOR,SWIVEL X
7 240108 2 HOSE X
8 160393 2 PIN,STEERING CYL,ADT X
9 200038 4 NIPPLE,GREASE X

B30L 4X4 MKII REV 0

7-17
HYDRAULIC TANK

2
4

5
6

8 19
1

10 17
9

18

11 19
17

12
20

21
16 3

17

13

14

15

P008629

B30L 4X4 MKII REV 0

7-18
HYDRAULIC TANK

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 210105 1 LEVEL,INDICATOR X
2 203653 1 CAP,DIESEL FILLER X
3 183293 1 TANK,HYDRAULIC X
4 100083 22 SCREW,HEXHD X
5 100062 22 WASHER,FLAT X
6 174398 1 LID,HYD TANK ACCESS X
7 220010 1 ELEMENT,FILTER X
8 140385 1 O RING X
9 203774 1 GASKET,HYD TANK ACCESS X
10 210106 1 STRAINER X
11 201412 1 MAGNET X
12 120333 1 PLUG X
13 172276 2 PLT,WASHER,HYD,TANK,MTG X
14 201939 4 SHIM,NEOPRENE,HYD,TANK,MTG X
15 100316 4 NUT,NYLOC X
16 100119 4 BOLT,HEXHD X
17 100148 10 WASHER,FLAT X
18 173466 1 GUARD,HYD TANK X
19 100114 2 SCREW,HEXHD X
20 210467 1 HEAD,SPIN-ON TWIN ELEMENT X
21 210466 2 ELEMENT,SPIN-ON X

B30L 4X4 MKII REV 0

7-19
DECALS

1
7
WARNING CAUTION
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION, HYDRAUL IC OIL
LEVEL
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL FILL WITH AUTOMATIC
TRANSMISSION
REPRESENTATIVE TO DETERMINE THIS MACHINES FLUID ONLY
204609
CERTIFICATION LIMITATIONS.

2 SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF


THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES 8
NO CLEARANCE BETWEEN THE AXLE HOUSING,
WARNING MAINFRAME, TYRES, AND MUD GUARDS. BRAKE APPLIED

HIGH ENGINE TE MPARATURE WORKING IN THESE AREAS CAN RESULT IN PERSONAL


INJURY OR DEATH.
LOW O IL PRES SURE BRAKE RELEASED
203666

HIGH TRANSMIS SION


KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS
LOW AIR PRESSURE TEMPERATURE CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
204958
12
3 MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT WARNING
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.

WARNING PERSONAL INJURY OR DEATH MAY RESULT.


NO ETHER
ELECTRICAL PRE-HEATER BUILT IN.
THIS MACHINE IS FITTED WITH NO CLEARANCE FOR MAN IN THE ARTICULATION AREA. PERSONAL INJURY MAY RESULT.
A NEUTRAL PARK BRAKE FUNCTION PERSONAL INJURY OR DEATH MAY RESULT.
202853

ANY ATTEMPT TO FREE WHEEL CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
IN NEUTRAL GEAR THEN AFTER EVERY 50 SMR OF OPERATION.
WILL APPLY THE PARK BRAKE 13
203967 INSTALL ARTICULATION LOCK BEFORE LIFTING, 11
4 TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
IMPORTANT
WARNING 203152
BEFORE WELDING
DISCONNECT ALL ELECTRONICS
THIS HYDRAULIC SYSTEM IS FILLED ON ENGINE AND TRANSMISSION
WITH AUTOMATIC TRANSMISSION
FLUID DO NOT TOP UP WITH 202848

HYDRAULIC OIL

203238

5 10 15 14
WARNING CAUTION
INSTALL BIN PROP BEFORE
WORKING UNDER RAISED BIN TO BATTERY ISOL ATOR
PREVENT IT FROM FALLING WHICH
MAY RESULT IN PERSONAL INJURY
GREASE
ISOLATE BATTERY
OR DEATH. BEFORE WELDING POINT
202852
204608 203283 203287

WARNING
MACHINE OPERATOR
HAS LIMITED VISIBILITY
DO NOT REMAIN IN THIS
AREA WHILE MACHINE
IS RUNNING
204618

16 19

17

20

18

P008623

B30L 4X4 MKII REV 0

7-20
DECALS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 202818 2 DECAL,PROPSHAFT GREASE,ADT X
2 204958 1 DECAL,ENGINE WARNING X
3 203967 1 DECAL,WARNING-NEUTRAL PARK X
4 203238 2 DECAL,WARNING ATF X
5 202852 2 DECAL,WARNING,DUMP BODY PROP X
6 204618 3 DECAL,WARNING VISIBILITY X
7 204609 1 DECAL,HYDRAULIC LEVEL X
8 203666 1 DECAL,PARK BRAKE X
9 203153 2 DECAL,IMPORTANT,EXT COND ADT X
10 204608 1 DECAL,BATTER ISOLATE SWITCH X
11 202848 1 DECAL,IMPORTANT,BEFORE WELDING X
12 202853 1 DECAL,WARNING-NO ETHER X
13 203152 2 DECAL,WARNING,EXTER COND ADT X
14 203287 13 DECAL,GREASING POINTS X
15 203283 6 DECAL,LIFTING EYE X
16 204283 2 DECAL,(B30L) X
17 203240 3 DECAL,BELL NEW (320MM) X
18 201486 2 DECAL,B25L BONNET STRIPE X
19 204955 1 DECAL,NEW B30B BIN LHS X
20 204956 1 DECAL,NEW B30B BIN RHS X

B30L 4X4 MKII REV 0

7-21
B30L 4X4 MKII
7-22
SECTION 8 NUMERICAL INDEX

B30L 4X4 MKII


8-1
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100010 WASHER,FLAT 6 6-29 100198 SCREW, HEXHD 58 2-73
100010 WASHER,FLAT 8 6-27 100199 BOLT,HEXHD 14 2-67
100010 WASHER,FLAT 35 7-3 100209 SCREW,HEXHD 1 7-17
100023 CAPSCREW,SOCHD 4 7-15 100209 SCREW,HEXHD 12 7-7
100023 CAPSCREW,SOCHD 44 4-3 100209 SCREW,HEXHD 13 7-11
100049 WASHER,SPRING 7 6-27 100209 SCREW,HEXHD 15 3-61
100049 WASHER,SPRING 7 6-29 100209 SCREW,HEXHD 33 7-3
100061 WASHER,FLAT 17 3-57 100210 SCREW,HEXHD 3 7-3
100061 WASHER,FLAT 18 6-31 100210 SCREW,HEXHD 7 3-65
100061 WASHER,FLAT 63 2-73 100211 SCREW,HEXHD 6 7-3
100061 WASHER,FLAT 63 2-75 100212 SCREW,HEXHD 22 7-3
100062 WASHER,FLAT 5 7-19 100212 SCREW,HEXHD 41 4-3
100064 WASHER,FLAT 11 7-3 100214 SCREW,HEXHD 7 3-63
100064 WASHER,FLAT 12 3-3 100214 SCREW,HEXHD 7 3-67
100079 SCREW,HEXHD 15 7-7 100214 SCREW,HEXHD 13 3-59
100080 BOLT 16 3-57 100225 CAPSCREW,SOCHD 58 4-5
100080 BOLT 62 2-73 100225 CAPSCREW 76 4-7
100080 BOLT 62 2-75 100238 SCREW, HEXHD 16 2-3
100081 SCREW,HEXHD 26 7-3 100256 CAPSCREW,SOCHD 6 4-13
100083 SCREW,HEXHD 4 7-19 100258 SCREW,HEXHD 5 3-3
100083 SCREW,HEXHD 15 2-67 100275 NUT,WING BRASS 3 6-31
100083 SCREW,HEXHD 34 7-3 100293 NUT,HEXAGON 6 6-27
100083 SCREW, HEXHD 61 2-73 100293 NUT,HEXAGON 8 6-29
100083 SCREW, HEXHD 61 2-75 100309 NUT,NYLOC 25 7-13
100085 SCREW,HEXHD 28 7-3 100310 NUT,NYLOC 19 6-31
100086 SCREW,HEXHD 9 2-67 100310 NUT,NYLOC 38 7-3
100086 SCREW,HEXHD 10 7-3 100310 NUT, NYLOC 57 2-73
100086 SCREW,HEXHD 21 3-61 100312 NUT,NYLOC 10 6-27
100089 SCREW, HEXHD 5 2-5 100312 NUT,NYLOC 16 2-69
100089 SCREW,HEXHD 5 7-9 100312 NUT,NYLOC 29 7-3
100089 SCREW,HEXHD 10 3-57 100312 NUT,NYLOC 56 2-73
100089 SCREW,HEXHD 13 2-63 100312 NUT,NYLOC 56 2-75
100089 SCREW,HEXHD 13 3-3 100314 NUT,NYLOC 2 5-11
100089 SCREW,HEXHD 31 7-3 100314 NUT,NYLOC 5 3-57
100089 SCREW,HEXHD 60 2-75 100314 NUT,NYLOC 8 3-65
100089 SCREW,HEXHD 79 4-7 100314 NUT,NYLOC 8 7-3
100090 SCREW,HEXHD 2 2-67 100314 NUT,NYLOC 11 3-3
100090 SCREW,HEXHD 13 2-3 100314 NUT,NYLOC 12 2-63
100090 SCREW,HEXHD 30 7-3 100314 NUT,NYLOC 22 3-61
100093 BOLT,HEXHD 6 3-57 100314 NUT,NYLOC 55 2-73
100093 BOLT,HEXHD 12 7-3 100314 NUT,NYLOC 55 2-75
100094 BOLT,HEXHD 9 6-29 100314 NUT,NYLOC 74 4-7
100094 BOLT,HEXHD 59 2-73 100316 NUT,NYLOC 5 7-3
100111 SCREW,HEXHD 3 7-11 100316 NUT,NYLOC 6 3-61
100111 SCREW,HEXHD 16 7-11 100316 NUT,NYLOC 15 7-19
100114 SCREW,HEXHD 19 7-19 100316 NUT,NYLOC 23 7-3
100115 SCREW,HEXHD 78 4-5 100316 NUT,NYLOC 77 4-5
100119 BOLT,HEXHD 16 7-19 100323 NUT,NYLOC 8 3-61
100129 BOLT,HEXHD 3 3-59 100323 NUT,NYLOC 16 7-3
100148 WASHER,FLAT 17 7-19 100326 NUT,NYLOC 1 3-65
100149 SCREW,HEXHD 34 3-63 100333 NUT,CASTLE 4 4-9
100149 SCREW,HEXHD 34 3-67 100341 NUT,CASTLE 4 4-23
100162 BOLT,HEXHD 9 3-61 100354 WASHER,COPPER 31 5-3
100165 BOLT,HEXHD 19 7-3 100364 SCREW,HEXHD 54 2-73
100173 BOLT,HEXHD 6 3-3 100365 SCREW,HEXHD 21 2-3
100174 STUD,SHOCK ABSORBER 4 3-61 100365 SCREW,HEXHD 80 4-5
100178 SCREW,HEXHD 78 4-7 100370 WASHER,HARDENED 4 3-57
100178 SCREW,HEXHD 91 4-5 100370 WASHER,HARDENED 11 2-63
100187 J-BOLT,(INCL.NUT) 2 6-31 100370 WASHER,HARDENED 11 6-29
100193 SCREW,HEXHD 17 6-31 100370 WASHER,HARDENED 20 2-3
100197 SCREW,SUCTION Pipe to oil pump 50 2-51 100370 WASHER,HARDENED 53 2-73
100198 SCREW, HEXHD 17 2-69 100370 WASHER,HARDENED 53 2-75

B30L 4X4 MKII


8-2
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100370 WASHER,HARDENED 72 4-7 120016 SOCKET 12 7-11
100370 WASHER,HARDENED 88 4-5 120016 SOCKET 26 7-11
100383 SCREW,HEXHD 26 7-13 120031 CONNECTOR 22 3-79
100394 NUT,NYLOC 15 3-59 120041 ADAPTOR,SWIVEL 6 7-17
100424 WASHER,HARDENED 50 4-3 120041 ADAPTOR,SWIVEL 90DEG 28 7-11
100430 SPLITPIN 3 4-23 120049 CONNECT 2 3-77
100461 CAPSCREW,SOCHD 15 3-67 120049 CONNECTOR 2 3-83
100478 SCREW,HEXHD 2 7-7 120049 CONNECTOR 29 3-85
100478 SCREW,HEXHD 9 7-7 120053 ADAPTOR,MALE 1 3-61
100507 CAPSCREW,SOCHD 7 2-5 120083 HOSE END 8 3-85
100510 NUT,WHEEL 36 3-63 120100 ELBOW 20 3-83
100510 NUT,WHEEL 36 3-67 120106 CONNECTOR 37 5-3
100511 STUD,WHEEL 38 3-63 120118 FTG, SUCTION 13 3-83
100511 STUD,WHEEL 38 3-67 120122 FTG, PRESSURE 11 3-83
100521 WASHER 37 3-63 120122 FTG,BOSCH PRESSURE 17 3-85
100521 WASHER 37 3-67 120128 PLUG 45 3-63
100523 WASHER,ALUMINIUM,SEAL 11 5-3 120128 PLUG 45 3-67
100524 WASHER,ALUMINIUM,SEAL 3 5-3 120148 CONNECTOR 14 3-61
100530 WASHER,COPPER 67 4-7 120153 ADAPTER,BARBED HOSE 3 3-65
100532 WASHER,HARDENED 19 2-3 120157 CONNECTOR 32 5-3
100536 WASHER,HARDENED 18 2-3 120166 VALVE,DRAIN 18 5-3
100536 WASHER,HARDENED 76 4-5 120169 REDUCER 13 5-3
100548 WASHER,HARDENED 12 6-27 120173 FITTING,MALE STUD 50 5-3
100548 WASHER,HARDENED 15 2-69 120188 REDUCER 19 3-85
100548 WASHER,HARDENED 17 2-3 120218 FTG,JIC FEM SWIVL 19 3-79
100548 WASHER,HARDENED 52 2-73 120222 FLANGE,HALF 2" 70 4-5
100548 WASHER,HARDENED 52 2-75 120235 QUICK COUPLER 23 3-83
100590 G-RING 9 5-3 120235 QUICK COUPLER 35 3-85
100652 NUT,STOVER 10 2-67 120238 FLANGE,HALF 1 56 4-7
100653 NUT,STOVER 15 2-3 120238 FLANGE,HALF 1” 63 4-5
100654 NUT,STOVER 3 3-61 120247 REDUCER 6 3-85
100654 NUT,STOVER 10 3-3 120251 CONNECTOR 26 3-85
100657 NUT,STOVER 3 2-67 120284 REDUCER 21 3-83
100706 SCREW,HEXHD 32 7-3 120284 REDUCER 31 3-85
100731 SCREW,HEXHD 11 6-27 120293 PLUG,HOLLOW 17 3-79
100731 SCREW 14 2-69 120298 BULKHEAD 64 4-5
100731 SCREW 51 2-73 120333 PLUG 12 7-19
100731 SCREW 51 2-75 120333 PLUG 83 4-5
100733 SCREW, HEXHD 50 2-75 120334 PLUG,MAGNETIC 42 3-63
100757 SCREW,HEXHEAD 49 2-73 120334 PLUG,MAGNETIC 42 3-67
100792 WASHER,SERRATED 23 3-3 120355 CONNECTOR 7 3-79
100821 CAPSCREW,SOCHD 18 3-83 120355 CONNECTOR 21 5-3
100821 CAPSCREW,SOCHD 30 3-85 120355 CONNECTOR 31 3-79
100827 SCREW,HEXHD 14 2-3 120365 TEE,RUN 22 3-77
100847 CAPSCREW,SOCHD 55 4-3 120365 TEE,RUN 26 3-79
100848 CAPSCREW,SOCHD 27 4-3 120392 PLUG,HEX HEAD 15 3-57
100933 BOLT,LIFTING EYE 61 4-5 120396 PLUG,CLOSURE HEX SOCKET 8 3-63
100946 SCREW,CAP 110 2-37 120396 PLUG,CLOSURE HEX SOCKET 8 3-67
100952 CAPSCREW,SOCHD 87 4-5 120399 PLUG,BLANKING 14 5-3
101216 WASHER,SERRATED 14 3-3 120405 COUPLING,SWIVEL ELBOW 4 5-3
101324 BOLT,HEXHD 12 2-3 120407 COUPLING,MALE STUD 5 5-3
101346 WASHER,HARDENED 2 7-3 120587 PLUG 34 5-3
101350 BOLT,HEXHD 69 4-5 120596 CONNECTOR 46 4-3
101354 SCREW,CAP Bracket to crankcase 167 2-45 120670 CONNECT 13 2-69
101991 CAPSCREW,SOCHD 3 3-63 120678 CONNECTOR 62 4-5
101991 CAPSCREW,SOCHD 3 3-67 120781 ADAPTOR 11 2-69
101997 CAPSCREW,SOCHD 44 3-63 120804 ELBOW 12 2-69
101997 CAPSCREW,SOCHD 44 3-67 120804 ELBOW 19 3-77
120002 CONNECTOR 5 3-77 120804 ELBOW 19 5-3
120002 CONNECTOR 5 3-85 120869 CONNECTOR 22 3-83
120004 CONNECTOR 65 4-5 120869 CONNECTOR 22 3-85
120016 SOCKET 12 3-61 120906 ELBOW 18 3-79

B30L 4X4 MKII


8-3
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
120961 BULKHEAD, TEE (WITH NUT) 4 3-83 122111 ELBOW 14 3-57
120961 BULKHEAD 24 3-77 122121 ELBOW 85 4-5
120964 CONNECTOR 12 3-79 122136 VALVE,DRAIN 10 2-3
120969 CONNECTOR 10 2-69 122136 VALVE,DRAIN 48 2-73
120983 REDUCER 11 3-79 122156 CONNECTOR 42 4-7
120983 REDUCER 38 3-79 122156 CONNECTOR 51 4-3
121030 TEE,BRANCH 4 3-77 122192 ELBOW 49 4-3
121030 TEE,BRANCH 4 3-85 122196 CONNECTOR 59 4-5
121038 TEE,RUN 44 5-3 125008 CONNECTOR 29 3-79
121043 ADAPTOR 6 3-83 130001 HOSE,PUSHLOCK 47 2-73
121043 ADAPTOR 16 3-83 130002 HOSE,PUSHLOCK 9 3-79
121043 ADAPTOR 28 3-85 130002 HOSE,PUSHLOCK 46 2-73
121045 CONNECTOR 8 3-79 130020 HOSE,PUSHLOCK 4 3-65
121045 CONNECTOR 20 5-3 130020 HOSE,PUSHLOCK 24 3-61
121063 UNION 10 3-85 130029 PIPE,AIR LINE 25 5-3
121063 UNION,B/HEAD 13 3-77 130082 HOSE,HEATER 45 2-73
121064 TEE,UNION 10 3-77 140062 O RING, 30 4-13
121066 CONNECT 8 3-77 140117 O RING 19 7-11
121071 COUPLING,ADAPTOR 17 3-3 140131 O RING 10 4-23
121090 CONNECT,SPEC 11 2-3 140158 O RING 14 4-23
121092 CONNECTOR 53 4-7 140159 O RING 4 4-3
121101 ELBOW 5 3-83 140160 U SEAL 13 4-23
121181 BULKHEAD 51 5-3 140162 O RING 23 7-11
121198 CONNECTOR 2 3-79 140162 O RING 29 7-11
121199 CONNECTOR 5 3-79 140169 O RING 6 4-23
121224 PLUG,HOLLOW 20 3-79 140202 O RING 9 7-11
121224 PLUG,HOLLOW HEX 30 5-3 140203 O RING 6 7-11
121231 CONNECTOR 2 5-3 140220 O RING 11 4-23
121242 CONNECTOR 15 3-79 140262 O RING,PLANET PIN 9 3-63
121350 ELBOW 3 3-79 140262 O RING,PLANET PIN 9 3-67
121350 ELBOW 42 5-3 140370 O RING 15 5-3
121362 ADAPTOR 49 5-3 140385 O RING 8 7-19
121365 ADAPTOR 8 5-3 140411 RING,BACK UP 5 4-23
121365 ADAPTOR 9 2-69 140497 SEAL,PISTON 15 4-23
121440 CONNECTOR 36 3-79 140507 SEAL,PISTON 17 4-23
121442 CONNECTOR 10 3-79 140575 KIT,SEAL,CYL 8 4-9
121451 ADAPTOR 8 2-69 140578 KIT,SEAL,CYL 9 4-23
122007 O RING 90 4-5 140706 WARE BAND 7 4-23
122014 ELBOW 52 4-7 140728 O RING 37 4-7
122014 ELBOW 60 4-5 140728 O RING 57 4-5
122017 CONNECTOR 47 4-3 140728 O RING 89 4-5
122017 CONNECTOR 51 4-7 140731 O RING 71 4-5
122018 CONNECTOR 35 3-79 145010 O RING 56 4-5
122018 CONNECTOR 39 4-3 145010 O-RING 82 4-7
122018 CONNECTOR 50 4-7 150064 BEARING,CUP 15 3-69
122021 CONNECTOR 30 3-79 150074 BEARING,CUP 47 3-71
122021 CONNECTOR 49 4-7 150110 CONE,BEARING 39 3-63
122032 ELBOW 43 4-3 150110 CONE,BEARING 39 3-67
122032 ELBOW 48 4-3 150111 SCREW,HEXHD 40 3-63
122035 CONNECTOR 67 4-5 150111 SCREW,HEXHD 40 3-67
122047 ELBOW 47 4-7 150112 CONE,BEARING 30 3-63
122047 ELBOW 54 4-3 150112 CONE,BEARING 30 3-67
122049 CONNECTOR 46 4-7 150113 CUP,BEARING 31 3-63
122049 CONNECTOR 53 4-3 150113 CUP,BEARING 31 3-67
122049 CONNECTOR 68 4-5 160043 STUD:AXLE 2 3-65
122069 ELBOW 82 4-5 160073 STUD,AXLE 9 3-65
122071 ELBOW 42 4-3 160190 PLATE,RETAINER 32 3-63
122071 ELBOW 44 4-7 160190 PLATE,RETAINER 32 3-67
122073 CONNECTOR 84 4-5 160194 PLUG,BRONZE THRUST 18 3-63
122087 O RING 86 4-5 160194 PLUG,BRONZE THRUST 18 3-67
122103 TEE,BRANCH 79 4-5 160236 NECKBUSH,CYL,BUCKET TILT 5 4-9
122107 TEE,RUN 75 4-5 160237 NECKBUSH,CYL,ARM LIFT 12 4-23

B30L 4X4 MKII


8-4
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
160261 PLATE,RETAINER 17 7-11 170566 MOUNT,FORWARD,LOW CAB 1 7-3
160284 BUSH,BRONZE 6 7-7 170567 PLT,SEAT,LOW CAB 25 7-3
160296 WASHER,THRUST 22 7-11 170656 GRILL FRAME 7 7-3
160297 BUSH,BRONZE 24 7-11 170762 COVER,DUST,LP ADT 37 7-3
160309 PLATE,RETAINER,ARTICULATION 18 7-11 170826 ASSY,BREATHER ELBOW 6 3-65
160312 BUSH,BRONZE 19 3-61 170826 ASSY,BREATHER ELBOW 23 3-61
160360 PLATE,LOCK 33 3-63 170861 GRILL,ADT 4 7-3
160360 PLATE,LOCK 33 3-67 171085 CANOPY,FWD MOUNT 21 7-3
160364 BUSH,OSCILLATION 10 7-11 171249 BAR,ARTICULATION LOCKING 25 7-11
160365 RING,THRUST,STEEL 7 7-11 171600 PLT,MTG,BONNET 27 7-3
160366 RING,THRUST,NYLON 8 7-11 171921 GUARD,REAR,LIGHT 8 7-7
160368 WASHER,LOCK 4 7-11 172029 MANIFOLD,6-PORT 35 5-3
160382 BUSH,STEEL 21 7-11 172042 WASHER 18 7-3
160383 PIN ASSY 20 7-11 172054 WASHER,RUBBER 12 3-57
160393 PIN,STEERING CYL,ADT 8 7-17 172234 SPACER,SHIM GEARBOX 17 7-3
160393 PIN,STEERING CYL 11 7-7 172276 PLT,WASHER,HYD,TANK,MTG 13 7-19
160445 SPACER,WASHER 9 3-3 172712 COWLING,ELECTRIC FAN 11 3-57
160446 PIN,STEERING CYL 4 7-17 FLANGE,TRANSMISSION DIP-
172781 21 3-3
160459 PIN,PIVOT,FRONT AXLE 18 3-61 STICK
160461 WASHER 7 3-3 173466 GUARD,HYD TANK 18 7-19
160512 ADAPTOR,OUTPUT 8 2-5 173595 GUARD,BREATHER,BEHR RAD 44 2-73
160546 PIN,TIP CYL,TOP 4 7-9 173733 PLT,SPACER,CAC 43 2-75
160553 FLANGE 2 3-67 MANIFOLD,3 PORT,HYD TEST
173782 10 4-3
160688 PIN,PLANET GEAR 10 3-63 POINT
160688 PIN,PLANET GEAR 10 3-67 174055 MTG,ZF6WG210 2 3-3
160710 SHAFT,STUB 5 3-63 174398 LID,HYD TANK ACCESS 6 7-19
160710 SHAFT,STUB 5 3-67 174398 LID,HYD TANK ACCESS 15 4-3
160711 RING GEAR,CARRIER 29 3-63 174557 PLT,MTG,COOLING PIPES 42 2-73
160711 RING GEAR,CARRIER 29 3-67 174560 MTG,ZF6WG210,TOP,LH 4 3-3
160719 WASHER,THRUST 23 3-67 174562 MTG,ZF6WG210,TOP,RH 3 3-3
160722 LOCKNUT 26 3-63 PIPE ASSY,BRAKE LINE REAR
174570 12 3-77
160722 LOCKNUT 26 3-67 SAHR
160748 PLANET,THRUST 12 3-63 174571 PIPE ASSY 25 3-85
160748 PLANET,THRUST 12 3-67 174572 PIPE ASSY 9 3-85
160803 SPACER,SIDESHAFT 21 3-63 174575 BKT,RAD/CAC,RHS BOT 41 2-75
160853 NIPPLE,SUCTION HOSE 17 4-3 174576 BKT,RAD/CAC,LHS TOP 40 2-75
160867 SPACER,BRG 16 3-63 174577 BKT,RAD/CAC,LHS BOT 39 2-75
160867 SPACER,BRG 16 3-67 174673 PLT, MTG BRK, VENT LINES 38 2-73
160918 SPACER,RETARDER COOLER 13 3-57 174692 MTG,HYD BLOCK,B30D 33 4-7
161138 WASHER,THRUST 23 3-63 174945 PLT,B/H,MTG 11 3-85
161280 CARRIER,SEAL 43 3-63 174945 PLT,B/H,MTG 14 3-77
161280 CARRIER,SEAL 43 3-67 174948 MTG PLT 14 3-85
161317 PISTON 6 4-9 174948 MTG PLT,BULKHEAD FTG,SAHR 17 3-77
161319 PISTON 8 4-23 PLATE,COVER,FLYWHEEL,HOUS-
175112 9 2-3
161571 NUT,LOCK 5 7-11 ING
161691 PLANET CARRIER 19 3-63 176592 SPACER,ENG MTG,110X4MM 8 2-3
161691 PLANET CARRIER 19 3-67 178060 MTG,ENGINE,REAR,LH,B30L MKII 5 2-3
161784 HUB:MACHINED WET BRAKE 35 3-63 178061 MTG,ENGINE,REAR,RH,B30L MKII 6 2-3
161784 HUB:MACHINED WET BRAKE 35 3-67 MTG,REAR,ENG,B30L,ETT SPE-
178062 1 2-3
162551 HOUSING,COUPLING 6 2-5 CIAL
170031 LOCK TAG 2 7-17 178173 BONNET,ADT 14 7-3
170031 LOCK TAG 3 7-7 180504 OSCIL JOINT 1 7-11
170031 LOCK TAG 3 7-9 180506 BARREL,CYL,STEER,ADT 7 4-9
170031 LOCK TAG 14 7-11 180507 ROD,CYL,STEER,ADT 3 4-9
170031 LOCK TAG 16 3-61 180514 CAP,ARTIC JOINT,ADT 15 7-3
170111 CLAMP,HOLDOWN 4 6-31 180514 CAP,ARTIC JOINT,ADT 36 7-3
170467 PLT,RETAINER,FLAT,PIN TAG,ADT 2 7-9 180622 ROD,CYL,TIP 2 4-23
170467 PLT,RETAINER,FLAT,PIN TAG,ADT 3 7-17 180623 BARREL,CYL,TIP 16 4-23
170467 PLT,RETAINER 4 7-7 180637 TANK:FUEL,LP ADT 2 7-5
170467 PLATE,RETAINER 15 7-11 180639 BOXCOOLER 3 7-5
170467 PLT,RETAINER 17 3-61 180649 ASSY,PIPE,TIP CYL 11 4-3
170522 STEPS ADT LOW PROFILE 24 7-3 180804 SUPPORT,BODY 10 7-7

B30L 4X4 MKII


8-5
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
181658 CUP,DIFF LOCK 21 3-67 200223 SEALED BEAM,24V 60/40W 17 6-5
182654 R/BODY & LINER 13 7-7 200225 FLANGE,YOKE 6 3-59
183140 MOUNTING,ENGINE,OM906LA 7 2-3 200227 FLANGE,YOKE 9 3-59
183293 TANK,HYDRAULIC 3 7-19 200228 U-JOINT 5 3-59
183293 TANK,HYDRAULIC 14 4-3 200229 U-JOINT 8 3-59
CHAS- 200230 NUT 11 3-59
183303 1 7-7
SIS,REAR,DEUTZ,B30L,SAHR 200231 FLANGE,COMP 12 3-59
CHASSIS:FRONT=B30 LOW PRO- 200238 AIRBAG 6 5-11
183305 1 7-5
FILE 200281 STEERING COLUMN 5 7-15
183657 BANJO,HSG 47 3-67 200282 STEERING,WHEEL 3 7-15
183693 BANJO,CRDL 15 3-63 200283 CAP,STEERING WHEEL 1 7-15
190031 ADAPTOR 10 3-83 200284 NUT.STEERING WHEEL COLUMN 2 7-15
190031 ADAPTOR 16 3-85 200318 MTG,BAND 17 5-3
190073 ADAPTOR 14 3-83 200380 GAUGE,AIR PRESS 5 6-33
190073 ADAPTOR 20 3-85 200380 GAUGE,AIR PRESS 47 5-3
190119 CABLE,BAT.NEG 450MM/35MM 5 6-13 200437 VALVE,JUMBO SWIVEL 3 3-87
190119 CABLE,BAT.NEG 13 6-31 200437 VALVE,JUMBO SWIVEL 3 3-89
190125 CABLE,BAT.POS 1870MM/35MM 3 6-13 200438 SPUD,TUBELESS 4 3-87
190125 CABLE,BAT.POS 15 6-31 200438 SPUD,TUBELESS 4 3-89
190160 CABLE,BAT.POS 1100MM/35MM 1 6-13 HORN,24V;335HZ;2.5A;SCREW
200448 2 6-25
190161 CABLE,BAT.POS 14 6-31 CON
190161 CABLE,BAT.POS 2900MM/35MM 17 6-13 HORN,24V;335HZ;2.5A;SCREW
200448 2 6-27
190231 WHEEL 2 3-87 CON
190240 HINGE ASSY,SHORT 13 7-3 HORN,24V;335HZ;2.5A;SCREW
200448 16 6-5
190285 WHEEL 2 3-89 CON
190337 FLANGE,INPUT 52 3-71 200466 INFORMER 9 2-63
190380 YOKE 60 3-75 200511 ADJUSTER,LOCK,RH, 4 3-69
190525 WASHER,LOCKNUT 27 3-63 200536 PLUG,WELCH 37 3-71
190525 WASHER,LOCKNUT 27 3-67 200536 PLUG,WELCH 40 3-73
190637 MTG,MEGI,LARGE 20 7-3 200543 SHIM,PINION CAGE .003 48 3-71
190899 WASHER,LOCKNUT 27 3-63 200545 SHIM,PINION CAGE .010 48 3-71
190899 WASHER,LOCKNUT 27 3-67 200547 SHIM,PINION CAGE .020 48 3-71
E-MODULE,ADM2,B30L D#,1 200563 BEARING,PINION PILOT 54 3-71
190960 5 6-15
PROG 200573 SIDE SHAFT 6 3-63
190960 E-MODULE,EST 37 B30L D# 12 6-35 200613 BIN SHOCK MAT 16 7-7
200036 NIPPLE,GREASE 2 4-9 200614 CABLE STRAP 7 3-61
200036 NIPPLE,GREASE 7 7-7 ELBOW,90 DEG 6" EQUAL RUB-
200641 8 2-63
200036 NIPPLE,GREASE 11 3-61 BER
200036 NIPPLE,GREASE 11 7-11 SENDER,50-150DEG,SWITCH
200694 1 6-21
200038 NIPPLE,GREASE 9 7-17 130DEG
200051 CLAMP,HOSE 10 2-63 SENDER,50-150DEG,SWITCH
200694 9 6-5
200062 CLAMP,HOSE 37 2-73 130DEG
200078 BELLOW,DIFF 41 3-71 SWITCH,PRESS BUT-
200706 3 6-25
200078 BELLOW,DIFF 45 3-75 TON,STARTER
200089 CLAMP,HOSE 36 2-73 SWITCH,PRESS BUT-
200706 7 6-33
200170 SHOCK ABSORBER 2 3-61 TON,STARTER
200173 MTG:MEGI 8 3-3 200743 VALVE,REDUCER 5 3-87
200174 AIR SPRING ASSY 1 5-11 200743 VALVE,REDUCER 5 3-89
200174 AIR SPRING ASSY 10 3-61 200858 GAUGE,OIL PRESS 24V DIA 52 3 6-21
200174 AIR SPRING ASSY 40 5-3 200858 GAUGE,OIL PRESS 24V 4 6-33
BOOT,RED "+" BATTERY TERMI- 200859 GAUGE,TEMP50-150DEG 24V 2 6-33
200202 6 6-31 200859 GAUGE,TEMP50-150DEG 24V DI52 5 6-21
NAL
200203 BOOT,BLACK "-" BATT.TERMINAL 5 6-31 200861 STRAP,EARTH BRAIDED 1 6-3
200215 BULB,24V,2.1W,WEDGE 3 6-23 200865 BATTERY,12V,100AH,DELCO 1 6-31
200215 BULB,24V,2.1W,WEDGE 5 6-19 200865 BATTERY,12V,100AH,DELCO 4 6-7
200221 HOUSING,LAMP 2 6-29 200865 BATTERY,12V 4 6-13
200221 HOUSING,LAMP 5 6-27 200865 BATTERY, 12V 14 6-5
200223 SEALED BEAM,24V 60/40W 1 6-29 200871 CABLE TIE 8 2-65
200223 SEALED BEAM,24V 60/40W 4 6-5 200883 PIN,COTTER 5 3-69
200223 SEALED BEAM,24V 60/40W 4 6-27 201213 CLAMP, EXHAUST 90MM 35 2-75
200223 SEALED BEAM,24V 60/40W 6 6-17 201224 MOULDED RUBBER BUFFER 5 3-61
200223 SEALED BEAM,24V 60/40W 11 6-19 201311 CHANGE OVER RELAY 24V 2 6-17

B30L 4X4 MKII


8-6
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
201311 CHANGE OVER RELAY 24V 3 6-19 SWITCH:SENSOR-INTERAXLE D/
202536 1 6-23
201311 CHANGE OVER RELAY 24V 4 6-15 LOCK
201311 CHANGE OVER RELAY 24V 5 6-35 SWITCH:SENSOR-INTERAXLE D/
202536 11 6-5
201311 CHANGE OVER RELAY 24V 6 6-13 LOCK
201357 DIODE:INS400 3A@50V MAX 2 6-23 SWITCH:SENSOR-INTERAXLE D/
202536 466 3-31
201404 GAUGE,TEMP40-120DEG 24V 3 6-33 LOCK
201404 GAUGE,TEMP40-120DEG 24V DI52 4 6-21 202570 LAMP HOLDER:SWF SWITCHES 4 6-19
201405 WASHER 14 3-59 THERMOSTAT:FAN CONTROLLER
202728 5 6-25
201412 MAGNET 11 7-19 180F
201419 P CLIP 34 2-73 THERMOSTAT:FAN CONTROLLER
202728 10 6-5
SWITCH:BATTERY ISOLATOR & 180F
201424 2 6-13 DECAL,PROPSHAFT
KEY 202818 1 7-21
SWITCH:BATTERY ISOLATOR & GREASE,ADT
201424 10 6-31 DECAL,IMPORTANT,BEFORE
KEY 202848 11 7-21
201440 PIN ASSY,LATCH 2 7-11 WELDING
201468 CIRCUIT BREAKER 15AMP 6 6-35 DECAL,WARNING,DUMP BODY
202852 5 7-21
201468 CIRCUIT BREAKER 15AMP 12 6-13 PROP
201468 CIRCUIT BREAKER,15AMP 16 6-13 202853 DECAL,WARNING-NO ETHER 12 7-21
201486 DECAL,B25L BONNET STRIPE 18 7-21 202920 LOCKING SLIDE 22 7-13
201540 RUBBER MTG-CIRCULAR 9 7-3 202921 RAIL HANDLE 27 7-13
201650 CIRCLIP,EXTERNAL 20 3-63 202922 KNOB:HANDLE 28 7-13
201690 FUME DILUTER V10 12 2-67 202957 TYRE,UNDER GROUND 6 3-87
201737 TEST POINT,6MOR 25 4-7 202962 TYRE 6 3-89
201737 TEST POINT 66 4-5 BEACON,SMALL XENON 10-
203068 1 6-25
201744 CLIP-SPRING 25 3-63 100VDC
201744 CLIP-SPRING 25 3-67 DECAL,WARNING,EXTER COND
203152 13 7-21
201745 PIN:LOCK NUT 24 3-63 ADT
201745 PIN:LOCK NUT 24 3-67 DECAL,IMPORTANT,EXT COND
203153 9 7-21
201747 CIRCLIP,EXTERNAL 20 3-67 ADT
201748 CIRCLIP,EXTERNAL 17 3-63 203238 DECAL,WARNING ATF 4 7-21
201748 CIRCLIP,EXTERNAL 17 3-67 203240 DECAL,BELL NEW (320MM) 17 7-21
201782 RING GEAR 28 3-63 203283 DECAL,LIFTING EYE 15 7-21
201782 RING GEAR 28 3-67 203287 DECAL,GREASING POINTS 14 7-21
201819 REDUCER,STACK 7 2-63 203362 ROLLER,CYLINDRICAL 11 3-63
GAUGE,HOURMETER HOBBS 203362 ROLLER,CYLINDRICAL 11 3-67
201864 6 6-21 203365 SUN GEAR 22 3-67
SQUARE
GAUGE,HOURMETER HOBBS 203366 PLANET GEAR 13 3-63
201864 6 6-33 203366 PLANET GEAR 13 3-67
SQUARE
201939 SHIM,NEOPRENE,HYD,TANK,MTG 14 7-19 203373 SUN GEAR 22 3-63
201966 FILTER,UNIT 7 3-83 203376 OIL COOLER,MODINE 9 3-57
201966 FILTER,UNIT 32 3-85 203531 CLAMP,T-BOLT 64 2-75
202018 SIDE SHAFT 6 3-67 203536 CLAMP,T-BOLT 6 2-63
202121 FRICTION,DISC 4 2-5 203538 CLAMP,T-BOLT 33 2-73
202415 LENS: HEADLAMP SWITCH(SWF) 9 6-19 203588 CLAMP,HOSE 32 2-73
202415 LENS: HEADLAMP SWITCH(SWF) 14 6-33 203588 CLAMP,HOSE To breather pipe 60 2-35
202423 INSERT:BLANK SWITCH 9 6-33 CLAMP,HOSE Compressor suction
203588 60 2-35
202443 INSIDE LOCK LUXURY SEAT 19 7-13 pipe
202444 MASTER SLIDE 24 7-13 CLAMP,SUCTION Pipe to compres-
203588 75 2-39
202445 SLIDE 21 7-13 sor
BACK REST CUSHION LUXURY CLAMP,BREATHER Pipe to cylinder
202446 10 7-13 203588 125 2-19
SEAT head cover
202447 SEAT CUSHION 3 7-13 203588 CLAMP,RETURN Pipe to crankcase 125 2-55
BACK REST COVER LUXURY 203588 CLAMP,RUBBER Cap 20-32MM 280 2-57
202448 11 7-13 203590 CLAMP,T-BOLT 74 4-5
SEAT
202449 SEAT COVER 4 7-13 203592 CLAMP,T-BOLT 31 2-75
202498 ASSY,CONNECTING,ROD 39 5-3 203653 CAP,DIESEL FILLER 2 7-19
202499 LEVER,LEVELLING VALVE 36 5-3 203666 DECAL,PARK BRAKE 8 7-21
202503 HANDLE:BACKREST 12 7-13 203675 FLANGE,INPUT 2 3-63
202504 CIRCLIP:BACKREST HANDLE 13 7-13 203681 P CLIP 30 2-73
202505 CAP:LOCKING MECH 14 7-13 203681 P CLIP 30 2-75
202506 SPRING 15 7-13 203695 FAN,14" ELECTRIC HAYDEN 4 6-25
202507 HANDLE 16 7-13 203695 FAN,14" ELECTRIC HAYDEN 8 3-57

B30L 4X4 MKII


8-7
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
203764 P CLIP 29 2-73 SWITCH,WIP ROD,NO&NC CON-
206078 1 6-17
203774 GASKET,HYD TANK ACCESS 9 7-19 TACT
203830 CIRCUIT BREAKER,20AMP 4 6-35 SWITCH,WIP ROD,NO&NC CON-
206078 13 6-29
203830 CIRCUIT BREAKER,20AMP 8 6-13 TACT
203830 CIRCUIT BREAKER,20AMP 15 6-13 SWITCH,WIP ROD,NO&NC CON-
206078 18 6-5
203830 CIRCUIT BREAKER,20AMP 23 6-31 TACT
GAUGE,HYDRAULIC O-25MPA 206183 SUN GEAR 22 3-67
203846 13 6-33
SAHR 206187 RADIATOR,ALUMINIUM,BEHR,#D 27 2-73
203846 GAUGE,HYDRAULIC 28 3-79 206188 COOLER,AIR,CHARGE,BEHR,#D 26 2-75
203846 GAUGE,HYDRAULIC 37 3-79 206258 SWITCH,IGNITION DEERE 10 6-33
203852 LENS,INTERAXLE LOCK SWITCH 4 6-17 206258 SWITCH,IGNITION DEERE 13 6-13
203852 LENS,INTERAXLE LOCK SWITCH 15 6-33 206271 COOLER,OIL,WATER,ZF 7 3-57
GAUGE,TACHO WORLD SERIES 206322 CLAMP,HOSE 25 2-75
203873 2 6-21
24V CLAMP,CHARGE Air pipe on hous-
206353 330 2-35
GAUGE,TACHO WORLD SERIES ing
203873 12 6-33
24V 206365 HOSE,MOULDED,CAC-ENGINE 24 2-75
203896 RESEVOIR,AIR 16 5-3 206366 HOSE,MOULDED,CAC INLET 23 2-75
203927 GROMMET 28 2-73 206425 HOSE,RADIATOR,BTM 22 2-73
203967 DECAL,WARNING-NEUTRAL PARK 3 7-21 206426 HOSE,RADIATOR,TOP 21 2-73
203978 HOSE,SUCTION 18 4-3 206427 HOSE,ENGINE INLET 20 2-73
204054 ANNUNCIATOR,DOUBLE RED LED 4 6-23 206428 HOSE,ENG.OUT,OIL COOLER 19 2-73
204169 CLAMP,SEALING 72 4-5 206429 HOSE,ENG.IN,OIL COOLER 18 2-73
204171 CLAMP,T-BOLT 73 4-5 206433 HOSE, MAKE - UP LINE 17 2-73
204225 FLANGE,ADAPTOR 16 3-3 206434 PIPE,SUCTION LINE 16 2-73
204283 DECAL,(B30L) 16 7-21 206435 PIPE,MAKE-UP LINE 15 2-73
LAMP,RED,LED,BRAKE/ 206436 PIPE,OIL COOLER CIRCUIT 14 2-73
204308 3 6-29
PARK,REAR 206475 COWLING,RADIATOR,704 FAN 13 2-73
LAMP,RED,LED,BRAKE/ 206496 MTG,BAND,AIR CLEANER,FRG15 3 2-63
204308 5 6-5
PARK,REAR 206523 MTG,RUBBER,CAC-CHASSIS 12 2-75
LAMP,RED,LED,BRAKE/ 206598 SUN GEAR 22 3-67
204308 10 6-19
PARK,REAR 206599 RACE,INNER 14 3-63
SWITCH,PRESSURE 12BAR NC P/ 206599 RACE,INNER 14 3-67
204450 1 6-19
SET 206606 PLANET GEAR 13 3-63
SWITCH,PRESSURE 12BAR NC P/ 206606 PLANET GEAR 13 3-67
204450 12 6-5
SET 206607 RING GEAR 28 3-67
204608 DECAL,BATTER ISOLATE SWITCH 10 7-21 206615 FILTER,UNIT,FUEL-WATER,10MIC 1 2-71
204609 DECAL,HYDRAULIC LEVEL 7 7-21 206615 FILTER,UNIT,FUEL-WATER,10MIC 7 2-69
204618 DECAL,WARNING VISIBILITY 6 7-21 206616 ELEMENT, FUEL FILTER 2 2-71
204628 HOSE,TEFLON 7 5-3 BUZZER,DUAL,95DBA3.5KHZ,12/
204668 CLAMP,STACK-AIR INTAKE PIPE 5 2-63 206622 5 6-23
24V
204933 BULB,24V,3W,W2.1X9.5D 7 6-19 BUZZER,DUAL,95DBA3.5KHZ,12/
206622 6 6-9
HOLDER,WEDGE BASE BULB 24V
204935 6 6-19
VDO 206782 PIPE,CAC OUTLET 11 2-75
204941 PANEL,INSTRUMENT FWD SAHR 1 6-33 206944 PIPE,VENT LINE 10 2-73
SWITCH,2POSITION NEW LOOK MOUNTING,RUBBER,D#,USED
204946 3 6-17 206945 6 2-69
SWF WITH
SWITCH,2POSITION NEW LOOK 207004 CLIP,SPRING,SHROUD-RAD 9 2-73
204946 8 6-19
SWF 207028 RESISTOR,120OHM,0.5W,POTTED 3 6-9
SWITCH,2POSITION NEW LOOK 207028 RESISTOR,120OHM,0.5W,POTTED 5 6-17
204946 8 6-33
SWF 207099 SURGE TANK ASSEMBLY 8 2-73
204955 DECAL,NEW B30B BIN LHS 19 7-21 207286 HOSE,REDUCER,CAC 7 2-75
204956 DECAL,NEW B30B BIN RHS 20 7-21 207287 GUARD,FAN 6 2-75
204958 DECAL,ENGINE WARNING 2 7-21 207441 HOSE,OIL COOLER OUTLET 5 2-73
205259 CIRCUIT BREAKER,60AMP LARGE 6 6-5 207442 HOSE,OIL COOLER INLET 4 2-73
205259 CIRCUIT BREAKER,60AMP LARGE 7 6-13 207451 HOSE,SURGE TANK,OUTLET 3 2-73
205259 CIRCUIT BREAKER,60AMP LARGE 20 6-31 207496 CLAMP,EXHAUST 16 2-67
206050 CROSS&ROLLER 2 3-59 207646 MTG,RUBBER,T/MISSION,SPLT 4 2-3
THROTTLE,FOOT ACTUA- 207862 CLAMP,T-BOLT 2 2-73
206070 3 6-15
TOR,PWM 207967 BOOT, RUBBER, DRAIN VALVE 1 2-73
THROTTLE,FOOT ACTUA- 207967 BOOT, RUBBER, DRAIN VALVE 3 2-3
206070 4 6-9
TOR,PWM ALARM,BACK UP-PRECO
207975 3 6-5
MODEL112

B30L 4X4 MKII


8-8
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ALARM,BACK UP-PRECO 210305 PUMP, ROTATION 1 4-11
207975 7 6-17
MODEL112 210327 VALVE,MANIFOLD,MAIN 1 4-3
ALARM,BACK UP-PRECO 210327 Voac Block, B30D 1 4-15
207975 10 6-29
MODEL112 210327 VALVE,MANIFOLD,VOAC,B30D 15 4-7
SOLENOID,CONT.DUTY UL- 210327 VALVE,MANIFOLD,MAIN 52 5-3
208080 7 6-5
MARINE 210330 ACTUATOR,DIFF LOCK AIR SHIFT 42 3-71
SOLENOID,CONT.DUTY UL- 210330 ACTUATOR,DIFF LOCK AIR SHIFT 46 3-75
208080 7 6-31
MARINE 210384 VALVE,UNLOADER 1 5-9
SOLENOID,CONT.DUTY UL- 210384 VALVE,UNLOADER 10 5-3
208080 9 6-13
MARINE 210466 ELEMENT,SPIN-ON 12 4-3
208372 HARNESS,CAB,B30LD# FWDMT 1 6-9 210466 ELEMENT,SPIN-ON 21 7-19
208372 HARNESS,CAB,B30LD# FWDMT 2 6-3 210467 HEAD,SPIN-ON TWIN ELEMENT 13 4-3
HARNESS,POWER,B30L 210467 HEAD,SPIN-ON TWIN ELEMENT 20 7-19
208373 1 6-7
D#,FWDMT PUMP,#31 A10VO74 SERV-
HARNESS,POWER,B30L 210492 1 4-13
208373 3 6-3 ICE,D#ADT
D#,FWDMT 210492 PUMP,#31 A10VO74 SERVICE 16 4-3
HARNESS,POWER,B30L PUMP,#52 A10VO28 E/
208373 26 6-31 210493 2 4-3
D#,FWDMT STEER,D#ADT
HARNESS,ENGINE 906 210532 BLOCK,MANIFOLD,VICKERS 6 3-79
208374 1 6-5
B30LD#FWDMT ACCUM,0.75L-16MOR-
HARNESS,ENGINE 906 210557 12 4-7
208374 1 6-27 8FOR,60BAR
B30LD#FWDMT 210670 PUMP,DOUBLE SAHR 12 3-83
HARNESS,ENGINE 906 210670 PUMP,DOUBLE 18 3-85
208374 4 6-3
B30LD#FWDMT PUMP,HAND,MANUAL OVERRIDE
HARNESS,REAR CHAS- 210671 16 3-79
208375 2 6-5 SAHR
SIS,B30LD# VALVE,BRAKE PEDAL HYDRLC
HARNESS,REAR CHAS- 210679 23 3-79
208375 5 6-3 MICO
SIS,B30LD# 210697 VALVE,TIP LEVER VOAC 48 5-3
HARNESS,REAR CHAS- 210791 VALVE,CHECK,E/STEER,D#ADT 81 4-5
208375 12 6-29
SIS,B30LD# 220010 ELEMENT,FILTER 7 7-19
208661 PIPE,AIR INTAKE,B30L MKII 4 2-63 220607 SCREW,CAP 9 4-21
PIPE,EXHAUST BRANCH,B30L 220608 RACE,BEARING 5 4-21
208662 1 2-67
MKII 220609 PLUG 2 4-21
PIPE,EXHAUST MAIN,RH,B30L
208663 6 2-67 220610 O,RING 3 4-21
MKII
220611 RING,RETAINING 7 4-21
PIPE,EXHAUST,MAIN,LH,B30L
208664 8 2-67 220650 REPAIR KIT 34 5-9
MKII
220693 BEARING,NEEDLE THRUST 6 4-21
208666 COVER,FUME,DILUTER,B30L 13 2-67
220694 SPRING,CENTERING 8 4-21
MFA10,W/LIGHT CLUSTER,B30L
208740 11 6-33 220697 KIT,SEAL ORBITAL VALVE 4 4-21
D#
220722 COVER,FRG15 AIR CLEANER 2 2-65
208741 E-MODULE,EST 37 B30L D# 7 6-11
220723 LATCH,FRG15 AIR CLEANER 3 2-65
208741 E-MODULE,EST 37 B30L D# 10 6-17
VACUATOR,VALVE,FRG15 A/
210012 FILTER,HYD 7 3-85 220724 6 2-65
CLEANER
210016 BREATHER,RESERVOIR 5 3-65
ELEMENT,OUTER,FRG15 A/
210016 BREATHER,RESERVOIR 20 3-61 220725 4 2-65
CLEANER
210100 VALVE,ASCO SOLENOID 1 5-7
ELEMENT,INNER,FRG15 A/
210100 VALVE,ASCO SOLENOID 1 6-15 220747 5 2-65
CLEANER
210100 VALVE,ASCO SOLENOID 1/4",ADT 8 6-11 221013 SLIDING CLUTCH 32 3-73
210100 VALVE,ASCO SOLENOID 1/4",ADT 13 6-5
221014 FRICTION PLATE,TANGED(OD) 33 3-73
210100 VALVE,ASCO SOLENOID 38 5-3
221015 FRICTION PLATE,SPLINED(ID) 34 3-73
210105 LEVEL,INDICATOR 1 7-19 221018 PRESSURE PLATE 35 3-73
210106 STRAINER 10 7-19
221019 PRESSURE PLATE SNAP RING 36 3-73
210179 VALVE,LEVELLING 1 5-5
221020 COMPRESSION SPRING 37 3-73
210179 VALVE,LEVELLING 33 5-3 221021 GEAR SUPPORT CASE COVER 28 3-73
210201 PURIFIER,EXHAUST 5 2-67
221023 CONE:PINION BEARING-INNER 50 3-75
210216 VALVE,CHECK,SAHR SUCTION 8 3-83
221024 CONE:PINION BEARING-OUTER 51 3-75
210216 VALVE,CHECK,SAHR SUCTION 33 3-85 WASHER,SPACER,PINION BEAR-
210238 VALVE,BLOCK,PNEU 7 4-3 221025 53 3-75
ING
210244 PISTON,ACCUM 33 3-79 221026 DIFF CARRIER & BRG CAP ASSY 42 3-75
VALVE,STEER- 221027 SCREW,BEARING CAP 4 3-73
210247 1 4-21
ING,#20,985CC,B30D
221027 SCREW,BEARING CAP 7 3-69
210247 VALVE,STEERING 6 4-3 221028 FLAT WASHER 5 3-73
210247 VALVE,STEERING 6 7-15

B30L 4X4 MKII


8-9
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221028 FLAT WASHER 8 3-69 221087 SIDE PINION THRUST WASHER 17 3-73
221029 RING GEAR THRUST SCREW 10 3-73 221088 SPIDER 18 3-73
221029 WIRE,LOCK 11 3-69 221090 BOLT,RING GEAR 31 3-73
LOCK,BEARING CAP ADJUSTER 221091 NUT,RING GEAR 30 3-73
221030 7 3-73
R/H 221092 SIDE&CURVIC C/GEAR LH 26 3-73
221031 PIN,COTTER RH 3 3-73 221093 SIDE GEAR RH 36 SPLINE 25 3-73
221032 DOWEL BUSHING 6 3-73 221163 RING GEAR BOLT & NUT KIT 29 3-73
221032 DOWEL BUSHING 9 3-69 221165 BEARING,PINION PILOT 49 3-75
221034 CAP SCREW LH + RH 9 3-73 PINION BRG HOUSING & CUP
221166 57 3-75
221034 CAP SCREW 10 3-69 ASSY
221035 ADJUSTER DOWEL BUSHING LH 6 3-69 221167 OIL SEAL & RETAINER 59 3-75
221035 ADJUSTER DOWEL BUSHING LH 8 3-73 221168 FLAT WASHER 61 3-75
SHIFT FORK SHAFT & O-RING 221169 NUT:PINION 62 3-75
221037 38 3-71
ASSY. 221177 WHEEL DIFF CASE KIT 11 3-73
SHIFT FORK SHAFT & O-RING 221366 CIRCLIP 8 4-11
221037 41 3-75
ASSY 221417 Valve,Relief Unloading 6 4-15
221038 UPPER EXPANSION PLUG 36 3-71 221417 VALVE, RELIEF UNLOADING 6 4-17
221038 UPPER EXPANSION PLUG 39 3-73 221420 Valve,Directional Control 24v 8 4-15
221040 SHIFT FORK DIFF LOCK 43 3-75 VALVE, DIRECTIONAL CONTROL
221420 8 4-17
221041 SHIFT UNIT STUD 40 3-71 24V
221041 SHIFT UNIT STUD 44 3-75 COIL,DIRECTIONAL CONTROL
221421 2 6-19
221044 WASHER:FLAT 43 3-71 24V
221044 WASHER:FLAT 47 3-75 COIL,DIRECTIONAL CONTROL
221421 8 6-5
221045 STUD NUT 44 3-71 24V
221045 STUD NUT 48 3-75 221421 Coil,Directional Control 24v 14 4-15
221046 DIFF BEARING ADJUSTER RH 19 3-73 COIL, DIRECTIONAL CONTROL
221421 14 4-17
221048 DIFF BEARING CUP RH 21 3-73 24V
221049 DIFF BEARING CONE RH 23 3-73 221422 Kit,Seal 19 4-15
221050 DIFF BEARING CUP LH 22 3-73 221422 KIT, SEAL 19 4-17
221051 DIFF BEARING CONE LH 24 3-73 221423 Kit,Seal 21 4-15
221052 WHEEL DIFF LESS SIDE GEARS 14 3-73 221423 KIT, SEAL 21 4-17
221054 CAP SCREWS DIFF CASE 13 3-73 221424 Kit,Seal 22 4-15
221055 SPACER,PINION BEARING .179" 52 3-75 221424 KIT, SEAL 22 4-17
221056 SPACER,PINION BEARING .180" 52 3-75 221442 SCREW,CAP 4 3-81
221057 SPACER,PINION BEARING .181" 52 3-75 221443 WASHER,HARDENED 3 3-81
221058 SPACER,PINION BEARING .182" 52 3-75 221444 COVER,OUTER RH 2 3-81
221059 SPACER,PINION BEARING 20 3-73 221445 COVER,OUTER LH 2 3-81
221059 SPACER,PINION BEARING .183" 52 3-75 221445 COVER:OUTER 41 3-63
221060 SPACER,PINION BEARING .184" 52 3-75 221445 COVER:OUTER 41 3-67
221061 SPACER,PINION BEARING .185" 52 3-75 221446 PIN,BRAKE SPRING 20 3-81
221062 SPACER,PINION BEARING .186" 52 3-75 221447 PIN 20 3-81
221063 SPACER,PINION BEARING .187" 52 3-75 221448 SCREW,BLEEDER 19 3-81
221064 SPACER,PINION BEARING .188" 52 3-75 221449 PLUG,MAGNETIC 9 3-81
221065 SPACER,PINION BEARING .189" 52 3-75 221450 COVER,INNER 22 3-81
221066 SPACER,PINION BEARING .190" 52 3-75 221451 SPRING 21 3-81
221067 SPACER,PINION BEARING .191" 52 3-75 221452 PISTON 23 3-81
221068 SPACER,PINION BEARING .192" 52 3-75 221453 SEAL,OIL 24 3-81
221069 SPACER,PINION BEARING .193" 52 3-75 221454 SPACER 25 3-81
221070 SPACER,PINION BEARING .194" 52 3-75 221455 DISC,STATIONARY 26 3-81
221071 SPACER,PINION BEARING .195" 52 3-75 221456 DISC,ASSY-FRICTION 27 3-81
221073 CUP:PINION BEARING (INNER) 54 3-75 221457 SPACER 28 3-81
221074 CUP:PINION BEARING 55 3-75 221458 HOUSING,BRAKE 29 3-81
221075 SHIM:003-PINION BEARING CAGE 56 3-75 221459 PLUG 30 3-81
221076 SHIM:005-PINION BEARING CAGE 56 3-75 221460 SCREW,CAP 10 3-81
221077 SHIM:010-PINION BEARING CAGE 56 3-75 221461 WASHER,HARDENED 11 3-81
221078 SHIM:020-PINION BEARING CAGE 56 3-75 221462 BRACKET 12 3-81
221079 SHIM:030-PINION BEARING CAGE 56 3-75 221463 PLUG 13 3-81
221080 BEARING CAGE CAP SCREW 58 3-75 221464 SCREW,CAP 14 3-81
221084 SIDE GEAR THRUST WASHER RH 15 3-73 221465 WASHER,HARDENED 15 3-81
SIDE CURVIC GEAR T/WASHER 221466 FITTING,ASSY BRAKE 16 3-81
221085 27 3-73
LH 221467 SEAL,ASSY-OIL 31 3-81
221086 SIDE PINION 16 3-73 221468 PLUG ASSY 5 3-81

B30L 4X4 MKII


8-10
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221469 PLUG ASSY 17 3-81 223218 O-RING 29 4-11
221470 PLUG ASSY 7 3-81 223219 CAP SCREW 2 4-13
221485 Valve,Relief 7 4-15 223219 CAP SCREW 28 4-11
221485 VALVE, RELIEF 7 4-17 223220 PLUG 4 4-13
221796 GASKET FUME DILUTOR 11 2-67 223220 PLUG 30 4-11
221941 SHIFT FORK 39 3-71 223233 PUMP HOUSING 28 4-13
221942 GEAR:SIDE (RH) 13 3-69 223235 SWASH PLATE A10V/1/31R 23 4-13
221943 CUP:DIFF.BEARING (LH) 14 3-69 223237 DISC 57X49X3 22 4-13
221944 CONE:DIFF.BEARING (LH) 16 3-69 223238 TUNING DISC A10 63 20 4-13
221945 GEAR:SIDEE (RH 39 SPLINE) 23 3-69 223239 TAPERED ROLLER BEARING 26 4-13
221947 PINION:SIDE 26 3-69 223240 TAPERED ROLLER BEARING 21 4-13
221948 WASHER:THRUST-SIDE PINION 27 3-69 223241 CRADLE,SHELL 24 4-13
221949 SPIDER 25 3-69 223242 SHAFT SEAL 32 4-13
221950 CONE:PINION BEARING 45 3-71 223243 O-RING 27 4-13
221951 SHIM,PINION CAGE .005 48 3-71 223244 O-RING 7 4-13
221952 WASHER:PINION NUT 53 3-71 223245 SEEGER-V-RING 31 4-13
221954 ADJUSTER:DIFF.BEARING (LH) 12 3-69 223246 PLUG VSTI 11 4-13
221955 CONE:DIFF.BEARING (RH) 17 3-69 223247 PILOT VALVE DFRI COMPLETE 3 4-13
221956 KIT:WHEEL DIFF.CASE ONLY 18 3-69 223248 PISTON A10 71 19 4-13
221957 SCREW:CAP 19 3-69 223259 COUNTER PISTON 14 4-13
221958 SEAL:OIL 51 3-71 223260 SPRING 16 4-13
221959 CURVIC SIDE GEAR(LH) 24 3-69 223261 SPRING 15 4-13
221960 WASHER,THRUST,CURVIC (LH) 28 3-69 223648 PLATE,DISTRIBUTOR 7 4-11
221961 BOLT:C/WHEEL 29 3-69 223649 PLATE,RETAINING 15 4-11
221962 NUT:RING GEAR BOLT 31 3-69 223650 BALL,RETAINING 13 4-11
221963 CLUTCH:SLIDING 55 3-71 223651 PIN,PRESSURE 11 4-11
221964 PLATE:FRICTION (OD.SPLINED) 33 3-69 223657 PLATE,SWASH 17 4-11
221965 PLATE:FRICTION (ID.SPLINED) 34 3-69 223658 SHAFT,DRIVE 20 4-11
221966 PLATE:PRESSURE 35 3-69 223659 SHIM 34 4-11
221968 COVER:GEAR SUPPORT CASE 30 3-69 223660 BEARING,TAPERED ROLLER 6 4-11
221969 CAGE:PINION BEARING 49 3-71 223663 SECTION,BLOCK-NOT AVAILABLE 34 3-79
221970 SPACER,PIN.BEARING .631" 46 3-71 223663 SECTION,BLOCK 81 4-7
221971 SPACER,PIN.BEARING .635" 46 3-71 223665 SECTION,END (HV08-00360) 80 4-7
221972 SPACER,PIN.BEARING .638" 46 3-71 224139 KEY,IGNITION,DEERE POLLACK 14 6-13
221973 SPACER,PIN.BEARING .640" 46 3-71 224385 KIT, PRESSURE RELIEF PORT A 36 4-19
221974 SPACER,PIN.BEARING .642" 46 3-71 224386 KIT, PRESSURE RELIEF PORT B 35 4-19
221975 SPACER,PIN.BEARING .646" 46 3-71 224387 KIT, EXTERNAL PLUNGER 30 4-19
221978 LOCK:BEARING CAP 3 3-69 224388 KIT, ITERNAL SPRINGS 31 4-19
221979 SCREW:BEARING CAGE 50 3-71 224389 KIT, LEVER HOLDER 34 4-19
222064 C/WHEEL & PINION 32 3-69 224391 KIT, INTERSECTION SEALS 39 4-19
222066 C,WHEEL & PINION 38 3-73 224392 KIT, PLUG 33 4-19
222268 VALVE,PILOT 31 4-11 224393 KIT, VALVE SPOOL 32 4-19
222277 O RING 25 4-11 224398 Valve,Pressure Relief 2 4-15
222280 PISTON,ROD 27 4-11 224398 VALVE, PRESSURE RELIEF 2 4-17
222281 PUMP,HOUSING 32 4-11 224399 Orifice 3 4-15
222284 SPRING 19 4-11 224399 ORIFICE 3 4-17
222286 BEARING,TAPERED ROLLER 21 4-11 224400 Orifice 9 4-15
222288 CRADLE,SHELL 18 4-11 224400 ORIFICE 9 4-17
222289 SHAFT,SEAL 22 4-11 224401 Valve,Check 11 4-15
222290 O RING 5 4-11 224401 VALVE, CHECK 11 4-17
222292 PISTON,COMPLETE 14 4-11 224402 Valve,Shuttle 13 4-15
222309 SPRING 9 4-11 224402 VALVE, SHUTTLE 13 4-17
222314 KIT,ADAPTOR EMERGENCY PUMP 15 3-3 224403 Valve,Check 4 4-15
WASHER,THRUST SIDE GEAR 224403 VALVE, CHECK 4 4-17
222992 22 3-69
(RH) 224404 Valve,Differential Pres,Send 10 4-15
223210 O-RING 16 4-11 VALVE, DIFFERENTIAL PRES,
224404 10 4-17
223212 PLUG 29 4-13 SEND
223213 TEAR-OFF-PLUG 9 4-13 224405 Valve,Check 12 4-15
223213 TEAR-OFF-PLUG 35 4-11 224405 VALVE, CHECK 12 4-17
223214 DOWEL PIN 4 4-11 224406 Valve,Pressure Relief 15 4-15
223214 DOWEL PIN 10 4-13 224406 VALVE, PRESSURE RELIEF 15 4-17
223218 O-RING 5 4-13 224409 Valve,Directional Control 24v 16 4-15

B30L 4X4 MKII


8-11
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
VALVE, DIRECTIONAL CONTROL 241507 HOSE 35 4-3
224409 16 4-17
24V 241509 HOSE 33 4-3
224412 Kit,Seal 23 4-15 241511 HOSE 32 4-3
224412 KIT, SEAL 23 4-17 241513 HOSE 19 3-83
224413 Kit,Seal 24 4-15 241513 HOSE 52 4-3
224413 KIT, SEAL 24 4-17 241514 HOSE 3 3-57
224670 BOWL, SEE-THRU 3 2-71 241515 HOSE 1 3-57
224693 PIN,PRESSURE A10 71 18 4-13 241516 HOSE 2 3-57
224765 SEAT BELT KIT 6 7-13 241517 HOSE 21 4-3
GROUP,ROTARY A10V 71/31R- 241519 HOSE 30 4-3
226037 17 4-13
COMPL 241520 HOSE 37 4-3
226039 PLATE,PORT A10V 8 4-13 241521 HOSE 22 4-3
226040 SHAFT,DRIVE 25 4-13 241522 HOSE 31 4-3
226046 PISTON,CONTROL 12 4-13 241527 HOSE 28 5-3
226047 GUIDE,PISTON 13 4-13 241528 HOSE 22 5-3
230046 STEERING CYLINDER 1 4-9 241529 HOSE 23 5-3
230046 CYLINDER, STEERING 3 4-3 241534 HOSE 27 5-3
230046 CYLINDER 5 7-17 241535 HOSE 41 5-3
230048 TIP CYLINDER 1 4-23 241536 HOSE 12 5-3
230048 CYLINDER 1 7-9 241539 HOSE 40 4-3
230048 CYLINDER, TIP 8 4-3 241541 HOSE 24 3-79
240025 HOSE 23 3-85 241542 HOSE 29 5-3
240041 HOSE 3 3-83 241544 HOSE 26 5-3
240041 HOSE 13 3-79 241547 HOSE 25 4-3
240041 HOSE ASSY 20 3-77 241548 HOSE 26 4-3
240041 HOSE ASSY 25 3-77 241551 HOSE 45 4-3
240076 HOSE 6 5-3 241552 HOSE 23 4-3
240105 HOSE ASSY 9 3-77 241553 HOSE 24 5-3
240108 HOSE 7 7-17 243108 HOSE 24 4-3
240111 HOSE 27 7-11 243315 HOSE 20 4-3
240112 HOSE 13 3-61 243316 HOSE 28 4-3
240117 HOSE 17 3-83 243317 HOSE 29 4-3
240243 HOSE 24 3-85 243322 HOSE 25 3-79
240318 HOSE 27 3-85 243338 HOSE 38 4-3
240403 HOSE 9 3-83 243339 HOSE 34 4-3
240403 HOSE 15 3-85 250258 TRANS,6WG210 1 3-3
240534 HOSE 2 3-85 250258 TRANS,6WG210 1 3-79
240534 HOSE 21 3-79 251108 ENGINE,MB OM906LA TIER2 2 2-3
240600 HOSE 3 3-85 255045 COUPLING,KUESEL 1 2-5
240705 HOSE 27 3-79 255046 ELEMENT,KUESEL 2 2-5
240727 HOSE ASSY 3 3-77 255047 FRICTION,RING 3 2-5
240727 HOSE 21 3-77 260071 PIN,BODY PIVOT 5 7-7
240751 HOSE ASSY 23 3-77 260679 LINER KIT 14 7-7
240907 HOSE 15 3-83 261248 WHEEL SET 1 3-87
240907 HOSE 21 3-85 261261 WHEEL SET 1 3-89
240926 HOSE 13 3-85 290013 SEAT UNIT LOADER 1 7-13
240926 HOSE ASSY 16 3-77 290073 BEARING ADT P/SHAFT 16 3-59
240927 HOSE ASSY 18 3-77 290123 P/SHAFT 10 3-59
240929 HOSE 14 3-79 AIR CLEANER,FRG15,RADIAL
290131 1 2-65
240930 HOSE ASSY 6 3-77 SEAL
240932 HOSE 32 3-79 AIR CLEANER,FRG15,RADIAL
290131 2 2-63
240944 HOSE ASSY 11 3-77 SEAL
240957 HOSE 12 3-85 290230 PRE-CLEANER (ADT 240) 1 2-63
240957 HOSE ASSY 15 3-77 290389 BRAKE,SAHR 1 3-81
240980 HOSE,A7-8/0580/8FJ/8FJB 5 2-69 290389 BRAKE:SAHR 46 3-63
241218 HOSE,A7-8/0600/8FJ/8FJB 4 2-69 290389 BRAKE:SAHR 46 3-67
241224 HOSE,A7-8/3100/8FJ/8FJB 3 2-69 290571 P/SHAFT 7 3-59
241225 HOSE,A7-8/3730/8FJ/8FJB 2 2-69 290583 P/SHAFT 1 3-59
241500 HOSE 34 3-85 290663 P/SHAFT 4 3-59
241501 HOSE 4 3-79 310170 DIFF ASSEMBLY 1 3-73
241502 HOSE 19 4-3 310170 DIFF HEAD 4 3-67
241504 HOSE 36 4-3 310196 DIFF ASSEMBLY 1 3-69

B30L 4X4 MKII


8-12
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
310196 DIFF HEAD 4 3-63 DC100385 SCREW,OIL Cooler to cover M8x16 120 2-53
320499 AXLE,REAR 1 3-67 DC100385 SCREW,BRACKET To flanged elbow 145 2-43
320499 AXLE,REAR 1 3-77 SCREW,CHARGE-Air pipe on mem-
DC100390 160 2-35
320499 AXLE,REAR 1 3-85 ber
320500 AXLE,FNT 1 3-63 SCREW,BRACKET To charging air
DC100390 248 2-35
320500 AXLE,FRONT 1 3-83 pipe
320500 AXLE,FRONT 7 3-77 DC100408 SCREW,PIPE Socket to cyl/head 106 2-57
CAB BULKHEAD 45 5-3 SCREW,OIL Pump to crankcase
DC100413 20 2-51
CHASSIS BULKHEAD 9 4-3 M8x50
D2420249 GASKET:EXHAUST FLANGE 4 2-67 SCREW,RETURN Pipe to turbo-
DC100414 105 2-55
D4183515 GASKET:EXHAUST BRAKE 7 2-67 charger
DC COMPRESSOR 1 5-3 DC100464 SCREW, Alternator to support 115 2-49
DC EXHAUST BRAKE 46 5-3 DC100478 SCREW, Alternator to bracket 155 2-49
DC100059 PIN,DOWEL 23 2-7 DC100491 NUT, Alternator to support 140 2-49
DC100080 SCREW 10 2-23 SCREW,CONNECTIONG Pipe on
DC100507 2-57
DC100096 NUT, Starting Motor to timing case 2 2-49 connector
DC100096 NUT,STARTING Motor to timing case 110 2-47 SCREW,FAN Coupling and pulley to
DC100507 310 2-57
SCREW,FUEL Pump to crankcase w/pump
DC100112 35 2-27 SCREW,SOLENOID Valve to
M8x35 DC100545 20 2-33
SCREW,OIL Cooler to crankcase bracket
DC100112 130 2-53 DC100597 SCREW, FLANGED 95 2-9
M8x35
DC100112 SCREW,CYLINDER To bracket 180 2-43 DC100597 SCREW, FLANGED 210 2-11
DC100117 NUT,CYLINDER To bracket 200 2-43 SCREW,BRACKET To charging air
DC100597 25 2-33
DC100142 BOLT,BANJO Pipe to solenoid valve 90 2-33 pipe
BOLT,BANJO Fuel pipe to solenoid SCREW,SUCTION Pipe to crank-
DC100143 110 2-33 DC100597 55 2-51
valve case
DC100152 WASHER, Support to alternator 100 2-49 SCREW,LIFTING Eye to cylinder
DC100597 85 2-61
DC100173 PLUG,ALLEN 137 2-7 head
DC100173 PLUG,SCREW 40 2-31 DC100597 SCREW, Bracket to oil filter 150 2-49
DC100198 SCREW,WATER Pump to crankcase 24 2-57 DC100597 SCREW,BRACKET To water pump 280 2-35
DC100287 WASHER,FLAT 105 2-9 DC100603 NUT, FROM Heater plug to ground 317 2-45
NUT,TURBOCHARGER To manifold DC100604 NUT,BRACKET To charging air pipe 30 2-33
DC100296 10 2-35 NUT,CHARGE Air pipe at water
M10 DC100604 175 2-35
NUT,FLANGED Exhaust brake to pump
DC100296 125 2-43 SCREW,OIL Pipe to dipstick guide
turbocharger DC100621 45 2-51
DC100316 STUD 15 2-43 tube
CLAMP,CHARGE Air pipe to turbo- SCREW,SUPPORT On oil intake
DC100319 152 2-35 DC100621 55 2-51
charger pipe
SCREW,BELT Tightener to cylinder SCREW,COVER To compressor
DC100336 385 2-57 DC100629 250 2-39
crankcase M10x95 flange
SCREW,FUEL Filter to cylinder head DC100636 SCREW,FITTING On injector 295 2-15
DC100352 65 2-31 DC100659 SCREW,FLANGED 340 2-11
M10x40
DC100359 NUT,FAN Clutch at adaptor piece 20 2-59 DC100664 NUT,2-Pin plug 293 2-45
DC100359 NUT,CYLINDER To lever 210 2-43 DC100670 SCREW, 29 2-7
SCREW,CONTROL Unit to crank- DC100671 SCREW, FLANGED 317 2-7
DC100366 11 2-45 SCREW,OIL Filter to crankcase
case DC100671 75 2-53
SCREW,OIL Filter to crankcase M8x60
DC100366 75 2-53 DC100672 STUD 23 2-9
M8x40
SCREW,COVER To water pump DC100673 SCREW, FLANGED 95 2-9
DC100366 230 2-57 DC100674 SCREW, FLANGED 95 2-9
M8x40
SCREW,CHARGE Air pipe to hous- DC100675 SCREW 110 2-9
DC100366 340 2-35 DC100676 BOLT,COMBINATION 100 2-11
ing
SCREW,COVER To water pump DC100677 CLAMP,GUIDE TUBE 235 2-11
DC100369 230 2-57
M8x30 DC100678 WASHER,VALVE Spring 65 2-13
SCREW,CHARGE Air pipe to hous- SCREW,CYLINDER Head to crank-
DC100369 340 2-35 DC100679 185 2-15
ing case
DC100378 SCREW,LEVER To shaft 110 2-43 WASHER,SPHERICAL Injector to
DC100680 310 2-15
CLAMP,MOLDED Hose to turbo- cylinder head
DC100381 55 2-35
charger SCREW,INJECTOR To cylinder
DC100681 305 2-15
DC100383 NUT,CHARGE Air pipe to housing 345 2-35 head M8x60
DC100385 SCREW,HEAT Shield to elbow 30 2-35 DC100682 SCREW,ADJUSTING 345 2-17
SCREW,INTAKE Pipe to crankcase DC100683 NUT,ADJUSTING Screw 350 2-17
DC100385 60 2-39
M8x16 DC100684 WASHER 365 2-17

B30L 4X4 MKII


8-13
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
SCREW,CHARGE Air elbo to cylin- DC120226 PLUG,EXPANSION 95 2-7
DC100685 75 2-41
der head DC120227 PLUG,SCREW 149 2-7
SCREW,ROCKER Shaft to cylinder DC120228 FITTING,GUIDE TUBE 215 2-11
DC100685 380 2-17
head DC120229 PLUG,EXPANSION 36MM 15 2-13
DC100686 SCREW,COVER To cylinder head 74 2-19 DC120230 PLUG,EXPANSION 26MM 25 2-13
DC100687 PIN,DOWEL Gear to crankshaft 10 2-21 DC120231 HELICOIL,M22x1.5x8.0 135 2-17
DC100688 WASHER,THRUST Standard 25 2-21 DC120232 HELICOIL,M14x1x7.0 140 2-17
WASHER,THRUST Repair size 1, DC120233 HELICOIL,M16x1.5x10.5 145 2-17
DC100689 25 2-21
0.30MM DC120234 HELICOIL,M14x1.5x14 150 2-17
WASHER,THRUST Repair size 11, UNION,THREADED Constant throt-
DC100690 25 2-21 DC120235 190 2-17
0.50MM tle to head
SCREW,VIBRATION Damper and DC120236 PLUG,EXPANSION 325 2-17
DC100691 43 2-21
hub to crankshaft DC120237 BOLT,BANJO Fuel pipe to fuel filter 105 2-33
SCREW,FLYWHEEL and crankshaft DC120238 SOCKET,PIPE To water pump 112 2-57
DC100691 70 2-21
gear to crankshaft DC120239 UNION,BANJO 245 2-57
DC100692 SCREW,PUMP To crankcase 20 2-27 DC120240 FITTING,HEAT Feed 265 2-57
DC100693 SCREW,SHEAVE Pulley 27 2-27 DC130162 PIPE,SUCTION 20 2-39
SCREW,FUEL Filter to cylinder head DC130162 HOSE,MOLDED 50 2-35
DC100694 65 2-31
M10x100 DC130193 LINE,CONSTANT Throttle 200 2-17
STUD,CHARGE Air pipe at water DC130194 PIPE,BREATHER 115 2-19
DC100695 170 2-35
pump HOSE,BREATHER Pipe to cylinder
DC100696 NUT,GEAR To compressor 55 2-37 DC130196 120 2-19
head cover
DC100697 SCREW,FLANGED 65 2-41 DC130197 PIPE,FUEL Pump to injector nozzle 5 2-29
SCREW,MANIFOLD To cylinder DC130198 PIPE,FUEL To cylinder head 15 2-29
DC100698 30 2-43
head DC130199 PIPE,FROM Fuel filter to feed pump 20 2-29
DC100699 NUT,LEVER To throttle valve 115 2-43 PIPE,FROM Solenoid valve to
DC100700 NUT,ENGINE Start/stop 134 2-45 DC130200 40 2-33
heater plugs
DC100702 SCREW,WATER Pump to crankcase 28 2-57 PIPE,FROM Fuel filter to solenoid
DC100702 SCREW,PIPE Socket to cyl/head 109 2-57 DC130201 100 2-33
valve
DC100703 STUD 40 2-59 DC130202 PIPE,AIR On turbocharger 90 2-35
SCREW,SPACER To vibration DC130203 PIPE,CHARGE Air 130 2-35
DC100704 55 2-59
damper DC130205 PIPE, AT Cylinder head 180 2-39
DC100705 WASHER,MOUNTING To crankcase 25 2-61 DC130206 PIPE,AT Waterpump 185 2-39
DC100706 SCREW,MOUNTING To crankcase 30 2-61 DC130207 PIPE,SUCTION 25 2-51
DC100708 SCREW, Bracket to crankcase 70 2-49 DC130208 PIPE,OIL Feed 8 2-55
DC120029 PLUG,OIL-MAGNET(400/20/40) 20 2-11 DC130209 PIPE,OIL Return 35 2-55
DC120057 HELICIOL,M8x12 165 2-17 PIPE,PLASTIC Return pipe to crank-
DC120058 HELICIOL,M8x116 170 2-17 DC130210 115 2-55
case
DC120059 HELICIOL,M10x15 160 2-17 DC130211 PIPE,RETARDER 2-57
DC120061 HELICOIL,M12x1.5x12 155 2-17 DC130212 PIPE,SUCTION 5 2-39
PLUG,EXPANSION For web cooling HOSE, SUCTION Line to compres-
DC120098 20 2-13 DC130213 66 2-39
bore sor
DC120114 PLUG,SCREW 32 2-9 DC140063 RING,SEAL 35 2-31
DC120114 PLUG,SCREW 167 2-7 DC140110 RING,SEAL 205 2-57
DC120116 PLUG,SCREW,RET-THERMO 113 2-7 DC140145 RING SEAL 330 2-11
DC120120 PLUG,SCREW 40 2-9 DC140149 RING,SEAL 35 2-9
DC120158 PLUG,SCREW 125 2-7 DC140149 RING,SEAL 173 2-7
DC120170 PLUG,SCREW 161 2-7 DC140149 RING,SEAL 275 2-7
BOLT,BANJO Oil feed pipe to oil filter DC140149 RING,SEAL Sender unit to flange 45 2-57
DC120182 55 2-55
head RING,SEAL Oil feed pipe to oil filter
DC120182 BOLT,BANJO 190 2-39 DC140149 70 2-55
head
DC120195 PLUG,EXPANSION 40MM 53 2-7 DC140149 RING,SEAL 195 2-39
DC120200 PLUG, 85 2-11 DC140150 RING,SEAL 119 2-7
PLUG,EXPANSION For web cooling DC140151 RING,SEAL 45 2-9
DC120201 20 2-13
bore DC140155 RING,SEAL 25 2-11
DC120209 CONNECTOR,FUEL Line 35 2-29 DC140155 RING,SEAL 55 2-9
DC120210 NUT,UNION Fuel lines 40 2-29 DC140160 RING,SEAL 50 2-13
DC120211 BOLT,BANJO 25 2-29 DC140166 RING,SEAL Socket to cylinder head 290 2-15
DC120218 HOUSING,2-Pin plug 287 2-45 DC140167 RING,SEAL Constant throttle to head 195 2-17
BUSHING,PIN From heater plug to DC140172 RING,SEAL 143 2-7
DC120220 311 2-45
ground DC140172 RING,SEAL 251 2-7
DC120221 SOCKET,CONTACT 2-Pin plug 269 2-45 DC140172 RING,SEAL 30 2-29

B30L 4X4 MKII


8-14
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC140174 RING,SEAL 23 2-31 DC220737 BALL,D1/4" 17 2-7
DC140178 RING,SEAL 118 2-9 DC220737 BALL,D1/4" 65 2-7
DC140178 RING,SEAL 293 2-7 DC220737 BALL,D1/4" 65 2-7
DC140179 RING,SEAL Injector to cylinder head 275 2-15 DC220737 BALL,LEAK Oil hole plug 30 2-13
DC140181 RING,SEAL 107 2-7 DC220800 SENDER,UNIT Cooling water outlet 235 2-57
DC140182 RING,SEAL 131 2-7 DC220836 CLIP,SECURING 215 2-43
RING,SEAL Fitting to intermediate DC220960 LEVER 100 2-43
DC140182 270 2-57
piece DC220980 SOCKET,BALL Cylinder to lever 205 2-43
DC140183 SEAL,OIL CRANKSHAFT REAR 20 2-9 DC220981 PIVOT,BALL 105 2-43
DC140184 RING,SEAL 125 2-15 GASKET,RETURN Pipe to turbo-
DC221133 90 2-55
DC140185 RING,SEAL Injector to cylinder head 275 2-15 charger
DC140186 RING,SEAL Injector to cylinder head 282 2-15 DC221152 CAP 325 2-11
DC140187 RING,SEAL Pump to crankcase 15 2-27 DC221390 HUB,VISCOUS 15 2-59
DC140188 RING,SEAL 28 2-31 DC221391 FAN 5 2-59
DC140189 RING,SEAL Pipe to solenoid valve 95 2-33 DC221526 PAN,OIL 5 2-11
DC140189 RING,SEAL Fuel pipe to fuel filter 115 2-33 DC221528 BELT,V 2040 MM 315 2-57
RING,SEAL Fuel pipe to solenoid DC221529 GASKET 47 2-19
DC140190 120 2-33
valve DC221578 ELEMENT,OIL FILTER 25 2-53
DC140191 RING,SEAL Air pipe 115 2-35 DC221587 TURBOCHARGER,'KKK' 5 2-35
DC140192 RING,SEAL Charge air pipe 140 2-35 DC221664 FLYWHEEL 55 2-21
DC140193 RING,SEAL 45 2-37 DC221680 HEAD,FUEL FILTER 20 2-31
DC140194 SEAL,OIL Front crankshaft 10 2-51 DC221726 ELECTRONICS,KSA 257 2-45
DC140195 RING,SEAL 35 2-53 DC221728 GASKET,2-Pin plug 275 2-45
DC150126 BUSHING,DRIVE End 15 2-47 DC221729 BOOT,2-Pin plug 281 2-45
DC150156 BUSHING,BENDIX 25 2-47 DC221730 GASKET,2-Pin plug 299 2-45
DC150158 BUSHING,COMMUTATOR End 45 2-47 DC221731 BOOT,2-Pin plug 308 2-45
DC150170 BUSHING 115 2-9 DC221734 SENDER,SPEED Camshaft position 125 2-45
DC150170 BUSHING, 287 2-7 SENDER,SPEED Crankshaft posi-
DC221734 125 2-45
DC150174 BUSHING,CAMSHAFT BEARINGS 35 2-7 tion
DC150175 BUSHING,CAMSHAFT BEARINGS 41 2-7 DC221743 SENDER,TEMPERATURE 42 2-57
DC150176 BUSHING 340 2-17 DC221770 COOLER,FUEL 2-45
DC150177 BEARING,MAIN Standard 20 2-21 DC221771 RING,RUBBER 17 2-45
DC150178 BEARING,MAIN Fitting size 0.10 20 2-21 SPRING,CONTROL Unit to crank-
DC221772 23 2-45
DC150179 BEARING,MAIN Fitting size 0.25 20 2-21 case
DC150180 BEARING,MAIN Fitting size 0.50 20 2-21 DC221799 .SLEEVE,FLYWHEEL 11 2-7
DC150181 BEARING,MAIN Fitting size 0.75 20 2-21 DC221800 THROTTLE,TRANSVERSE 56 2-7
DC150182 BEARING,MAIN Fitting size 1.00 20 2-21 DC221801 NOZZLE,OIL 59 2-7
DC150183 BEARING,BIG End standard 30 2-21 DC221802 BALL 65 2-7
DC150184 BEARING,BIG End fitting size 0.10 30 2-21 DC221803 BALL 65 2-7
DC150185 BEARING,BIG End fitting size 0.25 30 2-21 DC221804 INTERMEDIATE,PIECE OIL PUMP 71 2-7
DC150186 BEARING,BIG End fitting size 0.50 30 2-21 DC221805 SLEEVE 77 2-7
DC150187 BEARING,BIG End fitting size 0.75 30 2-21 DC221806 INTERMEDIATE,PIECE TURBO 83 2-7
DC150188 BEARING,BIG End fitting size 1.00 30 2-21 DC221807 SLEEVE 89 2-7
DC220029 GASKET 32 2-19 DC221808 LINER,CYLINDER 101 2-7
DC220030 COLLET,VALVE 80 2-13 DC221809 SLEEVE 155 2-7
DC220031 CAP,OIL Filling 29 2-19 DC221810 VALVE,OVERFLOW 245 2-7
DC220100 PLUG,SCREW,HEX 50 2-9 DC221811 SENDER,FUEL TEMP.SENSOR 257 2-7
DC220314 GASKET 245 2-39 DC221812 VALVE,SOLENOID 302 2-7
DC220407 CLAMP,HOSE COMPRESSOR 350 2-11 DC221813 VALVE 308 2-7
PUMP,HANDLIFT& PREFILTER DC221814 GASKET 314 2-7
DC220461 1 2-69
LATES DC221816 COVER,TIMING 15 2-9
DC220481 CAP,POWER Steering pump 240 2-39 DC221817 BRACKET,SPEED SENSOR 100 2-9
DC220543 PLUG,WELCH 47 2-7 DC221818 GASKET,OIL PAN 18 2-11
DC220543 PLUG,EXPANSION 34MM 15 2-13 DC221819 SENDER,OIL LEVEL 80 2-11
DC220545 PLUG,EXPANSION 25MM 25 2-13 DC221820 TUBE,GUIDE TOP DIPSTICK 175 2-11
DC220549 PLUG,WELCH 47 2-7 DC221821 TUBE,GUIDE BOTTOM DIPSTICK 185 2-11
DC220562 CAP,RUBBER 345 2-11 DC221822 GROMMET 205 2-11
DC220731 THERMOSTAT,83 Degree 200 2-57 DC221823 DIPSTICK,OIL 300 2-11
DC220735 BALL,D08,5 65 2-7 HEAD,CYLINDER With valves and
DC221824 5 2-13
DC220735 BALL,FASTENER Constant throttle 10 2-13 constant throttle
DC220735 BALL,LEAK Oil hole plug 30 2-13 DC221825 SEAT,VALVE Intake standard 40 2-13
DC220735 BALL,TO Plug cooling water bore 30 2-13

B30L 4X4 MKII


8-15
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
SEAT,VALVE Intake repair 1, DC221876 ROD,CONNECTING 5 2-23
DC221826 40 2-13
35.37MM DC221877 PISTON,STANDARD 15 2-23
SEAT,VALVE Intake repair 11, DC221878 PISTON,FITTING Size 1, height -.30 15 2-23
DC221827 40 2-13
35.57MM PISTON,FITTING Size 11, height -
DC221879 15 2-23
DC221828 SEAT,VALVE Exhaust standard 40 2-13 .60
SEAT,VALVE Exhaust repair 1, PISTON,FITTING Size 111, height -
DC221829 40 2-13 DC221880 15 2-23
40.37MM .90
SEAT,VALVE Exhaust repair 11, DC221881 PIN,PISTON 25 2-23
DC221830 40 2-13
40.57MM DC221882 RING,RETAINING 30 2-23
GUIDE,VALVE Intake and exhaust DC221883 CAMSHAFT 5 2-25
DC221831 45 2-13
standard DC221884 GEAR,CAMSHAFT 10 2-25
GUIDE,VALVE Intake and exhaust DC221885 PIN,CYLINDRICAL 15 2-25
DC221832 45 2-13
fitting, size +0.2MM FOLLOWER,CAM Inlet and exhaust
GUIDE,VALVE Intake and exhaust DC221886 20 2-25
DC221833 45 2-13 valves
fitting, size +0.5MM DC221887 ROD,PUSH Inlet and exhaust valves 25 2-25
DC221834 SLEEVE 55 2-13 DC221888 PUMP,FUEL INJECTION 5 2-27
DC221835 VALVE,INTAKE 60 2-13 DC221889 PUMP,FUEL 25 2-27
DC221836 VALVE,EXHAUST 60 2-13 DC221890 GASKET,FUEL Pump to crankcase 30 2-27
DC221837 SPRING,INTAKE Valve 70 2-13 DC221891 COVER,INJECTION Pump 55 2-27
DC221838 SPRING,EXHAUST Valve 70 2-13 DC221892 PIN,LOCKING Cover attachment 60 2-27
DC221839 RETAINER,SPRING 75 2-13 DC221893 RING,RETAINING Cover attachment 65 2-27
DC221840 HOLDER,SEAL 85 2-13 DC221894 SPRING,COVER Attachment 70 2-27
DC221841 VALVE,CONSTANT Throttle 95 2-13 DC221895 VALVE,CHECK 30 2-31
DC221842 GUIDE 100 2-13 DC221896 FILTER,FUEL Complete unit 15 2-31
DC221843 SPRING 105 2-13 DC221897 COVER,PRE-FILTER 25 2-31
DC221844 RETAINER,SPRING 110 2-13 DC221898 INSERT,FILTER 45 2-31
DC221845 VALVE,COLLET 115 2-13 DC221899 ELEMENT,FUEL Filter 50 2-31
DC221846 PISTON 120 2-15 DC221900 ELEMENT,FUEL Pre-filter 55 2-31
DC221847 COVER 130 2-15 GASKET,FUEL Filter to cylinder
DC221848 BRIDGE,VALVE 175 2-15 DC221901 60 2-31
head
GASKET,CYLINDER Head to crank- DC221902 VALVE,SOLENOID 5 2-33
DC221849 180 2-15
case DC221903 BRACKET,SOLENOID Valve 15 2-33
CRANKCASE,LESS CYLINDER DC221904 PLUG,HEATER Charge air pipe 125 2-33
DC221850 5 2-7
LINERS DC221905 SHIELD,HEAT Flanged elbow 20 2-35
DC221851 BRACKET,OIL DIPSTICK 335 2-11 BRACKET,CHARGE Air pipe at
DC221852 INJECTOR,COMPLETE 260 2-15 DC221906 200 2-35
water pump
DC221853 SOCKET,PIPE 285 2-15 DC221907 COMPRESSOR,WABCO 352CCM 5 2-37
BRACKET,CLAMPING Injector to DC221908 CRANKSHAFT 20 2-37
DC221854 300 2-15
cylinder head DC221909 CAP,BEARING 25 2-37
DC221855 SPINDLE,ROCKER Arm 320 2-17 DC221910 ROD,CONNECTING 30 2-37
DC221856 ARM,ROCKER Intake 330 2-17 DC221911 PISTON 35 2-37
DC221857 ARM,ROCKER Exhaust 335 2-17 DC221912 HEAD,CYLINDER Compressor 40 2-37
DC221858 BRACKET,ROCKER Arm front 355 2-17 DC221913 VALVE 70 2-37
DC221859 BRACKET,ROCKER Arm central 355 2-17 DC221914 COVER 11 2-41
DC221860 BRACKET,ROCKER Arm rear 355 2-17 DC221915 HOUSING,CHARGING Air elbow 25 2-41
DC221861 SPRING 360 2-17 UNIT,SENDER Charge air pressure
DC221862 RING,LOCK 370 2-17 DC221916 50 2-41
and temperature
CLAMPING PIECE,ROCKER Shaft DC221917 MANIFOLD,EXHAUST 5 2-43
DC221863 375 2-17
to head GASKET,MANIFOLD To cylinder
DC221864 COVER,CYLINDER Head - Plastic 5 2-19 DC221918 25 2-43
head
DC221865 DIAPHRAGM 17 2-19 DC221919 BRACKET 140 2-43
DC221866 INSERT,COVER To cylinder head 35 2-19 DC221920 CYLINDER,EXHAUST Brake 160 2-43
DC221867 LOCK 41 2-19 DC221921 TUBE,PACER Cylinder to bracket 185 2-43
DC221868 GASKET 68 2-19 DC221922 UNIT,CONTROL 2 6-15
CRANKSHAFT,with main and big DC221922 UNIT,CONTROL B30L Tier 2 5 2-45
DC221869 5 2-21
end bearings DC221922 UNIT,CONTROL (PLD) 19 6-5
DC221870 GEAR,CRANKSHAFT 15 2-21 DC221923 CABLE,ELECTRIC-Engine 41 2-45
DC221871 GEAR,CRANKSHAFT 15 2-21 DC221924 SWITCH,ENGINE Start/stop 131 2-45
DC221872 DAMPER,VIBRATION 35 2-21 DC221925 BRACKET,FOR Start/stop switch 149 2-45
DC221873 FLYWHEEL,WITH RING GEAR 55 2-21 MOTOR, STARTER, 24V/4Kw,
DC221874 GEAR,RING 60 2-21 DC221926 1 2-49
Bosch
DC221875 GEAR,CRANKSHAFT 75 2-21 DC221926 MOTOR,STARTER 24V/4Kw,Bosch 5 2-47

B30L 4X4 MKII


8-16
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
MOTOR,STARTER 24V/4KW NSI PLATE,RETAINING 5 5-11
DC221926 10 6-13
BOSCH NSI SCREW,HEXHD 28 6-31
MOTOR,STARTER 24V/4KW NSI WASHER 29 6-31
DC221926 15 6-5
BOSCH NSI TRANSMISSION DIFF LOCK 43 5-3
DC221927 PLUG,2-PIN 263 2-45 NSI IGN SOLENOID BOX ASSEMBLY 3 6-7
DC221928 BUSHING,PIN,2-Pin plug 305 2-45 NSI CIRCUIT BREAKER BOX 1 6-35
DC221929 BENDIX 10 2-47 NSI DIFF CARRIER & BEARING CAPS 2 3-69
DC221930 HOUSING,FRONT 20 2-47 NSI LOCK, ADJUSTER 2 3-73
DC221931 SWITCH,SOLENOID 30 2-47 NSI SCREW, SOCKET HD 2 4-11
DC221932 LEVER,CONTROL 35 2-47 NSI CONNECTION 2 5-5
DC221933 BRACKET,WITH Carbon brushes 48 2-47 NSI CLIP,RETAINING 2 5-7
DC221934 SWITCH,SOLENOID 80 2-47 NSI CIRCLIP, INTERNAL 2 5-9
ALTERNATOR,28V/80A C/W PUL- NSI DASH ASSEMBLY 2 6-9
DC221935 2 6-7
LEY NSI FRONT COVER 2 6-35
ALTERNATOR,28V/80A C/W PUL- NSI SCREW 2 7-13
DC221935 11 6-13
LEY NSI PLATE, PORT 3 4-11
DC221936 BRACKET 40 2-51 NSI O RING 3 5-5
DC221937 PUMP,OIL 5 2-51 NSI PLATE, INFORMATION 3 5-7
DC221938 FILTER,OIL Complete unit 5 2-53 NSI COVER,END,EXHAUST 3 5-9
DC221939 COVER,OIL FILTER 15 2-53 NSI BRACKET 3 6-27
DC221940 NECK,FILTER 30 2-53 NSI CIRCUIT BREAKER BOARD 3 6-35
DC221941 SENDER,OIL Pressure 45 2-53 NSI VALVE 4 5-5
DC221942 GASKET,OIL Filter to crankcase 50 2-53 NSI WASHER 4 5-7
DC221943 VALVE,PRESSURE Relief 70 2-53 NSI O RING 4 5-9
DC221944 ELEMENT,OIL Cooler 105 2-53 NSI INPUT SPEED SENSOR 4 6-11
DC221945 COVER,OIL Cooler 110 2-53 NSI cab BULKHEAD 5 4-3
DC221946 GASKET,OIL Cooler to cover 115 2-53 NSI SPRING 5 5-5
DC221947 GASKET,OIL Cooler to crankcase 125 2-53 NSI SCREW 5 5-7
GASKET,WATER Pump to crank- NSI SEAT,SPRING 5 5-9
DC221948 20 2-57
case NSI ZF/BELL INTERFACE 5 6-9
DC221949 PUMP,WATER With gaskets 8 2-57 TERBINE & INTERNAL SPEED
DC221950 GASKET,PIPE Socket to cyl/head 100 2-57 NSI 5 6-11
SENSORS
GASKET,CONNECTING Pipe to NSI BOLT 5 6-29
DC221951 2-57
connector NSI BOLT 5 7-13
DC221952 CAP,RUBBER To plug pipe socket 275 2-57 NSI O-RING 6 3-81
DC221953 PULLEY 285 2-57 NSI VALVE 6 5-5
DC221954 PULLEY,GUIDE Fuel feed pump 320 2-57 NSI WASHER 6 5-7
DC221955 SPACER,FAN 35 2-59 NSI SPRING,COMPRESSION 6 5-9
DC221956 MOUNTING,ENGINE Left 10 2-61 NSI LOCK UP SOLENOID 6 6-11
DC221957 MOUNTING,ENGINE Right 10 2-61 NSI BODY,AIR CLEANER 7 2-65
DC221958 EYE,LIFTING Rear 77 2-61 NSI INSERT AEESMBLY 7 5-5
DC221962 COVER,TWIN Thermostat housing 2-57 NSI CONNECTOR 7 5-7
DC221963 TIGHTENER,BELT 330 2-57 NSI SHIM 7 5-9
DC221964 FLANGE,FAN Coupling 2-59 NSI DISTRIBUTION BOX 7 6-9
DC221967 SUPPORT, ALTERNATOR 15 2-49 NSI SCREW 7 6-35
DC221968 BRACKET 145 2-49 NSI CLASP, BELT, SEAT 7 7-13
KIT,GASKET CYLINDER CRANK- NSI O-RING 8 3-81
DC260106 335 2-7
CASE NSI O RING 8 5-5
DC260107 KIT, CYLINDER Head gasket 390 2-15 NSI PACKING,PREFORMED 8 5-7
DC260108 KIT,PISTON RING 20 2-23 NSI PISTON 8 5-9
DC260109 KIT,SEAL Ring 10 2-27 DISPLAY & MAIN WARNING
DC260110 KIT,REPAIR Compressor DC221907 80 2-37 NSI 8 6-9
ASSEMBLY
DC260111 KIT,PISTON Ring 85 2-37 NSI WASHER 8 6-31
DC260112 KIT,EXHAUST Brake 95 2-43 NSI WASHER 8 6-35
DC260113 KIT,EXHAUST Brake valve 120 2-43 NSI BELT, SEAT 8 7-13
DC260114 KIT,GEARING 95 2-47 NSI SPLITPIN 9 4-9
DC260115 KIT,GEARING 100 2-47 NSI O RING 9 5-5
DC260116 KIT,ARMATURE 105 2-47 NSI COIL 9 5-7
DC260117 KIT,GASKET Water pump 15 2-57 NSI SEAL, EXHAUST OUTLET 9 5-9
NSI PLATE,TOP 3 5-11 NSI OUTPUT SPEED SENSOR 9 6-11
NSI PLATE,BASE 4 5-11 NSI BRACKET 9 6-27
NSI BRACKET 4 6-29 NSI NUT 9 6-31

B30L 4X4 MKII


8-17
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
NSI nut,hex 9 6-35 NSI NUT 22 6-31
NSI BOLT 9 7-13 NSI CIRCLIP 23 4-11
NSI O RING 10 4-9 NSI WASHER 23 5-9
NSI WASHER, THRUST 10 4-11 NSI BOLT 23 7-13
NSI VALVE BODY ASSEMBLY 10 5-5 NSI PLUG 24 4-11
NSI TUBE,OIL 10 5-7 NSI CIRCLIP,EXTERNAL 24 5-9
NSI O RING 10 5-9 NSI WASHER 24 6-31
NSI MAIN SOLENOID BANK 10 6-11 NSI SEAT,SPRING ADJUSTING 25 5-9
NSI SCREW 10 6-35 NSI SCREW 25 6-31
NSI SEAL,PISTON 11 4-9 NSI PISTON,CONTROL 26 4-11
NSI PEG LOCATION 11 5-5 NSI SPRING,COMPRESSION 26 5-9
NSI O RING 11 5-7 NSI SEAT,SPRING ADJUSTING 27 5-9
NSI VALVE,NON-RETURN 11 5-9 NSI CABLE 27 6-31
NSI WASHER 11 6-31 NSI NUT,ADJUSTING SCREW 28 5-9
NSI WASHER 11 6-35 NSI O RING 29 5-9
NSI CASE, DIFF 12 3-73 HOUSING,COMPRESSION
NSI 30 5-9
NSI RING,ANTI-EXTRUSION 12 4-9 SPRING
NSI CYLINDER 12 4-11 NSI SCREW,ADJUSTING 31 5-9
NSI HOOD EXHAUST 12 5-5 NSI SCREW 32 5-9
NSI SPRING AND CORE 12 5-7 NSI PLUG 33 4-11
NSI SPRING COMPRESSION 12 5-9 NSI HOUSING,UNLODER VALVE 33 5-9
NSI NUT 12 6-31 ZF100001 WASHER 924 3-41
NSI SEAL,WIPER 13 4-9 ZF100002 WASHER 60 3-35
NSI SLEEVE 13 5-5 ZF100002 WASHER 290 3-13
NSI PLUG, HEAD, HEX 13 5-7 ZF100002 WASHER 468 3-31
NSI PLUG 13 5-9 ZF100003 WASHER,SPRING 900 3-41
NSI BOLT 13 6-27 ZF100004 STUD,GROOVED 130 3-13
NSI O RING 14 4-9 ZF100005 SCREW,SET 110 3-31
NSI SEAL 14 5-5 ZF100006 SCREW,SET 940 3-41
NSI SPRING, COMPRESSION 14 5-7 ZF100007 SCREW,HEXAGON 970 3-41
NSI WASHER,SEAL 14 5-9 ZF100008 SCREW,HEXAGON 450 3-31
NSI O RING 15 4-9 ZF100009 SCREW,HEXAGON 250 3-13
NSI SHAFT 15 5-5 ZF100010 SCREW,HEXAGON 40 3-5
NSI VALVE 15 5-7 ZF100011 SCREW,HEXAGON 50 3-13
NSI FILTER 15 5-9 ZF100011 SCREW,HEXAGON 70 3-13
NSI U SEAL 16 4-9 ZF100012 SCREW,HEXAGON 20 3-5
NSI SPRING 16 5-5 ZF100013 SCREW,HEXAGON 160 3-5
NSI BODY,VALVE 16 5-7 ZF100013 SCREW,HEXAGON 40 3-53
NSI PLUG 16 5-9 ZF100014 SCREW,HEXAGON 530 3-31
NSI CABLE 16 6-31 ZF100015 SCREW,HEXAGON 24 3-31
NSI O RING 17 5-5 ZF100016 SCREW,HEXAGON 518 3-31
NSI WASHER,SEAL 17 5-9 ZF100017 SCREW,HEXAGON 50 3-29
NSI SPACER 17 7-13 ZF100018 SCREW,HEXAGON 30 3-53
NSI SCREW,HEXHD 18 3-3 ZF100018 SCREW,HEXAGON 50 3-47
NSI O-RING 18 3-81 ZF100019 SCREW,HEXAGON 960 3-41
NSI SLIDE ASSEMBLY 18 5-5 ZF100020 SCREW,HEXAGON 210 3-5
NSI PISTON 18 5-9 ZF100021 SCREW,HEXAGON 90 3-5
NSI CLIP,RETAINING 18 7-13 ZF100021 SCREW,HEXAGON 100 3-5
NSI O RING 19 3-3 ZF100021 SCREW,HEXAGON 114 3-33
NSI WASHER 19 5-5 ZF100022 SCREW,CAP 910 3-41
NSI SEAL 19 5-9 ZF100023 SCREW,CAP 920 3-41
NSI CASE:DIFF 20 3-69 ZF100024 SCREW,CAP 190 3-29
NSI NUT 20 5-5 ZF100025 SCREW,CAP 21 3-11
NSI SPRING COMPRESSION 20 5-9 ZF100026 SCREW,CAP 890 3-41
NSI BASE 20 7-13 ZF100027 SCREW,CAP 364 3-15
NSI CASE:GEAR,SUPPORT 21 3-69 ZF100027 SCREW,CAP 328 3-15
NSI PLUG 21 5-5 ZF100028 SCREW,CAP 360 3-15
NSI SEAT,DIAPHRAGM 21 5-9 ZF100028 SCREW,CAP 400 3-15
NSI WASHER 21 6-31 ZF100028 SCREW,CAP 100 3-13
NSI BOLT,HEXHD 22 3-3 ZF100029 SCREW,CAP 30 3-49
NSI FILTER 22 5-5 ZF100030 SCREW,CAP 210 3-31
NSI DIAPHRAGM 22 5-9 ZF100031 STUD 20 3-23

B30L 4X4 MKII


8-18
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF100031 STUD 20 3-17 ZF140012 O RING 42 3-45
ZF100031 STUD 20 3-19 ZF140013 SCREW,HEXAGON 22 3-11
ZF100031 STUD 20 3-21 ZF140014 O RING 56 3-49
ZF100031 STUD 20 3-25 ZF140015 O RING 80 3-9
ZF100031 STUD 20 3-27 ZF140016 O RING 60 3-17
ZF100033 NUT,HEXAGON 971 3-41 ZF140016 O RING 60 3-19
ZF100034 NUT,HEXAGON 70 3-35 ZF140016 O RING 60 3-21
ZF100034 NUT,HEXAGON 300 3-13 ZF140016 O RING 60 3-23
ZF100035 NUT,HEXAGON 50 3-5 ZF140016 O RING 60 3-25
ZF100036 SCREW,UNION 964 3-41 ZF140016 O RING 60 3-27
ZF100037 SCREW,UNION 966 3-41 ZF140017 O RING 70 3-19
ZF100038 WASHER,THRUST 130 3-29 ZF140017 O RING 70 3-21
ZF100039 WASHER 74 3-25 ZF140017 O RING 70 3-23
ZF100039 WASHER 74 3-27 ZF140017 O RING 70 3-25
ZF100040 SCREW,CAP 200 3-37 ZF140017 O RING 70 3-27
ZF100040 SCREW,CAP 260 3-37 ZF140018 O RING 270 3-13
ZF100041 SCREW,CAP 170 3-37 ZF140019 O RING 380 3-15
ZF100041 SCREW,CAP 230 3-37 ZF140019 O RING 340 3-15
ZF100041 SCREW,CAP 300 3-37 ZF140020 O RING 70 3-17
ZF100041 SCREW,CAP 340 3-37 ZF140021 O RING 40 3-11
ZF100042 SCREW,CAP 390 3-39 ZF140022 O RING 452 3-13
ZF100043 SCREW,CAP 200 3-35 ZF140022 O RING 472 3-13
ZF100044 SCREW,CAP 40 3-35 ZF140023 O RING 968 3-41
ZF100044 SCREW,CAP 42 3-47 ZF140024 CAP,SEALING 25 3-23
ZF100044 SCREW,CAP 200 3-13 ZF140025 O RING 20 3-31
ZF100045 SCREW,CAP 180 3-13 ZF140026 SEAL,SHAFT 70 3-29
ZF100046 SCREW,CAP 50 3-45 ZF140026 SEAL,SHAFT 420 3-31
ZF100046 SCREW,CAP 220 3-13 ZF150001 BEARING,NEEDLE 106 3-11
ZF100047 WASHER,TAB 60 3-29 ZF150002 PIN,CYLINDRICAL 40 3-13
ZF100048 WASHER,INTERMEDIATE 542 3-31 ZF150003 PIN,SLOT 140 3-29
ZF100050 WASHER 40 3-29 ZF150004 BEARING,AXIAL 200 3-17
ZF100051 WASHER 150 3-5 ZF150004 WASHER,AXIAL 200 3-19
ZF100052 WASHER,TAB 190 3-5 ZF150004 WASHER,AXIAL 200 3-21
ZF100053 WASHER,TAB 70 3-43 ZF150004 WASHER,AXIAL 200 3-23
ZF100055 STUD 50 3-35 ZF150005 BEARING,NEEDLE 260 3-29
ZF100055 STUD 280 3-13 ZF150006 BEARING,BALL 30 3-33
ZF120001 PLUG,SCREW 481 3-51 ZF150007 BEARING,BALL 180 3-25
ZF120001 PLUG,SCREW 604 3-31 ZF150007 BEARING,BALL 180 3-27
ZF120003 PLUG,SCREW 471 3-13 ZF150008 BEARING,NEEDLE 150 3-29
ZF120004 PLUG,SCREW 13 3-37 ZF150009 BEARING,PLAIN 60 3-47
ZF120004 PLUG,SCREW 821 3-41 ZF150010 PIN,LOCKING 458 3-31
ZF120005 PLUG,SCREW 55 3-49 ZF150011 BEARING,NEEDLE 170 3-25
ZF120005 PLUG,SCREW 520 3-31 ZF150011 BEARING,NEEDLE 170 3-27
ZF120006 ORIFICE 20 3-37 ZF150014 BEARING,AXIAL 190 3-17
ZF120007 ORIFICE 12 3-17 ZF150014 BEARING,AXIAL 190 3-19
ZF120007 ORIFICE 12 3-25 ZF150014 BEARING,AXIAL 190 3-21
ZF120007 ORIFICE 12 3-27 ZF150014 BEARING,AXIAL 190 3-23
ZF120008 PLUG,SCREW 451 3-13 ZF150015 BEARING,ROLLER 40 3-9
ZF140001 CAP,SEALING 80 3-49 ZF150015 BEARING,ROLLER 50 3-9
ZF140002 O RING 969 3-41 ZF150016 BEARING,ROLLER 210 3-25
ZF140003 O RING 540 3-55 ZF150016 BEARING,ROLLER 220 3-25
ZF140003 O RING 14 3-37 ZF150016 BEARING,ROLLER 220 3-27
ZF140003 O RING 822 3-41 ZF150016 BEARING,ROLLER 240 3-23
ZF140004 O RING 64 3-29 ZF150017 BEARING,ROLLER 210 3-27
ZF140005 O RING 110 3-33 ZF150017 BEARING,ROLLER 220 3-21
ZF140006 O RING 462 3-31 ZF150017 BEARING,ROLLER 230 3-19
ZF140007 O RING 514 3-31 ZF150017 BEARING,ROLLER 230 3-21
ZF140008 O RING 610 3-55 ZF150017 BEARING,ROLLER 230 3-23
ZF140008 O RING 606 3-31 ZF150017 BEARING,ROLLER 240 3-17
ZF140009 O RING 872 3-41 ZF150017 BEARING,ROLLER 240 3-19
ZF140010 O RING 482 3-51 ZF150018 BEARING,ROLLER 230 3-17
ZF140011 SEAL,SHAFT 108 3-11 ZF150020 BEARING,BALL 120 3-5

B30L 4X4 MKII


8-19
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF150021 BEARING,ROLLER 30 3-29 ZF160030 RING,PISTON 250 3-17
ZF150021 BEARING,ROLLER 290 3-29 ZF160030 RING,PISTON 250 3-19
ZF150022 PIN 510 3-31 ZF160030 RING,PISTON 250 3-23
ZF150023 PAD,SLIDING 522 3-31 ZF160031 RING,SEALING 967 3-41
ZF150024 WASHER,THRUST 160 3-29 ZF160032 RING,SEALING 965 3-41
ZF150025 WASHER,THRUST 170 3-29 ZF160033 DISC,RUNNING 170 3-17
ZF150026 BEARING,NEEDLE 270 3-29 ZF160033 DISC,RUNNING 170 3-19
ZF150027 CAGE,NEEDLE 210 3-17 ZF160033 DISC,RUNNING 170 3-21
ZF150028 CAGE,NEEDLE 210 3-19 ZF160033 DISC,RUNNING 170 3-23
ZF150028 CAGE,NEEDLE 210 3-21 ZF160034 SLEEVE,SCREW-IN 871 3-41
ZF150028 CAGE,NEEDLE 210 3-23 ZF160035 SHIM,S=1.8 478 3-31
ZF150029 BEARING,ROLLER 80 3-29 ZF160036 SHIM,S=1.7 478 3-31
ZF150029 BEARING,ROLLER 220 3-31 ZF160037 SHIM,S=1.6 478 3-31
ZF160001 VALVE 10 3-43 ZF160038 SHIM,S=1.5 478 3-31
ZF160002 RING,SNAP 92 3-17 ZF160039 SHIM,S=1.4 478 3-31
ZF160002 RING,SNAP 92 3-19 ZF160040 SHIM,S=1.3 478 3-31
ZF160002 RING,SNAP 92 3-21 ZF160041 SHIM,S=1.2 478 3-31
ZF160002 RING,SNAP 92 3-23 ZF160042 SHIM,S=1.1 478 3-31
ZF160002 RING,SNAP 92 3-25 ZF160043 RING,SNAP,S=2.10 150 3-19
ZF160002 RING,SNAP 92 3-27 ZF160043 RING,SNAP,S=2.10 150 3-21
ZF160003 CLUTCH DISC,INTERNAL 120 3-19 ZF160043 RING,SNAP,S=2.10 150 3-23
ZF160003 CLUTCH DISC,INTERNAL 120 3-21 ZF160044 RING,SNAP,S=2.25 150 3-19
ZF160003 CLUTCH DISC,INTERNAL 120 3-23 ZF160044 RING,SNAP,S=2.25 150 3-21
ZF160004 CLUTCH DISC,INTERNAL 120 3-17 ZF160044 RING,SNAP,S=2.25 150 3-23
ZF160004 CLUTCH DISC,INTERNAL 120 3-25 ZF160045 RING,SNAP,S=2.40 150 3-19
ZF160004 CLUTCH DISC,INTERNAL 120 3-27 ZF160045 RING,SNAP,S=2.40 150 3-21
ZF160005 SHIM,END 130 3-19 ZF160045 RING,SNAP,S=2.40 150 3-23
ZF160005 SHIM,END 130 3-21 ZF160046 RING,SNAP,S=2.55 150 3-19
ZF160005 SHIM,END 130 3-23 ZF160046 RING,SNAP,S=2.55 150 3-21
ZF160006 RING 102 3-11 ZF160046 RING,SNAP,S=2.55 150 3-23
ZF160007 SHIM,SUPPORT 104 3-11 ZF160047 RING,SNAP,S=2.70 150 3-19
ZF160008 RING,SNAP 110 3-11 ZF160047 RING,SNAP,S=2.70 150 3-21
ZF160009 SCREEN 362 3-39 ZF160047 RING,SNAP,S=2.70 150 3-23
ZF160010 RING,SHIM 852 3-41 ZF160048 RING,SNAP,S=3.00 150 3-19
ZF160011 RING,RETAINING 200 3-25 ZF160048 RING,SNAP,S=3.00 150 3-21
ZF160011 RING,RETAINING 200 3-27 ZF160048 RING,SNAP,S=3.00 150 3-23
ZF160011 RING,RETAINING 220 3-23 ZF160049 RING,SNAP,S=3.15 150 3-19
ZF160012 RING,RETAINING 18 3-23 ZF160049 RING,SNAP,S=3.15 150 3-21
ZF160013 RING,RETAINING 18 3-9 ZF160049 RING,SNAP,S=3.15 150 3-23
ZF160014 RING,RETAINING,45X2.25 50 3-33 ZF160050 RING,SNAP,S=3.30 150 3-19
ZF160015 RING,RETAINING,45X2.35 50 3-33 ZF160050 RING,SNAP,S=3.30 150 3-21
ZF160016 RING,RETAINING,45X2.45 50 3-33 ZF160050 RING,SNAP,S=3.30 150 3-23
ZF160017 RING,RETAINING 40 3-33 ZF160051 RING,SNAP,S=3.45 150 3-19
ZF160018 RING,RETAINING 130 3-5 ZF160051 RING,SNAP,S=3.45 150 3-21
ZF160018 RING,RETAINING 190 3-25 ZF160051 RING,SNAP,S=3.45 150 3-23
ZF160018 RING,RETAINING 190 3-27 ZF160052 RING,SNAP,S=3.60 150 3-19
ZF160019 RING,RETAINING 90 3-29 ZF160052 RING,SNAP,S=3.60 150 3-21
ZF160019 RING,RETAINING 482 3-31 ZF160052 RING,SNAP,S=3.60 150 3-23
ZF160020 RING,SNAP 280 3-29 ZF160053 RING,SNAP,S=3.75 150 3-19
ZF160021 RING,SNAP 30 3-9 ZF160053 RING,SNAP,S=3.75 150 3-21
ZF160022 RING,RETAINING,45X2.50 50 3-33 ZF160053 RING,SNAP,S=3.75 150 3-23
ZF160023 RING,RETAINING,45X2.40 50 3-33 ZF160054 RING,SNAP,S=3.90 150 3-19
ZF160024 RING,RETAINING,45X2.30 50 3-33 ZF160054 RING,SNAP,S=3.90 150 3-21
ZF160025 RING,RETAINING,45X2.20 50 3-33 ZF160054 RING,SNAP,S=3.90 150 3-23
ZF160026 DISC,LIMITATION 434 3-31 ZF160055 RING,SNAP,S=4.05 150 3-19
ZF160027 RING,PISTON 426 3-31 ZF160055 RING,SNAP,S=4.05 150 3-21
ZF160028 RING,PISTON 20 3-33 ZF160055 RING,SNAP,S=4.05 150 3-23
ZF160028 RING,PISTON 60 3-9 ZF160056 RING,SNAP,S=4.20 150 3-19
ZF160029 RING,PISTON 90 3-9 ZF160056 RING,SNAP,S=4.20 150 3-21
ZF160030 RING,PISTON 230 3-25 ZF160056 RING,SNAP,S=4.20 150 3-23
ZF160030 RING,PISTON 230 3-27 ZF160057 RING,SNAP,S=2.85 150 3-19
ZF160030 RING,PISTON 240 3-21 ZF160057 RING,SNAP,S=2.85 150 3-21

B30L 4X4 MKII


8-20
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF160057 RING,SNAP,S=2.85 150 3-23 ZF160084 COVER 30 3-5
ZF160058 RING,SNAP,S=2.10 150 3-25 ZF160085 FORK,GEAR SHIFT 506 3-31
ZF160058 RING,SNAP,S=2.10 150 3-27 ZF160086 BUSH,THREADED 962 3-41
ZF160058 RING,SNAP,S=2.10 500 3-17 ZF160087 GEAR,PLANET 110 3-29
ZF160059 RING,SNAP,S=2.25 150 3-25 ZF160088 SHAFT,PLANET 120 3-29
ZF160059 RING,SNAP,S=2.25 150 3-27 ZF160089 CARRIER,PLANET 540 3-29
ZF160059 RING,SNAP,S=2.25 500 3-17 ZF160090 GEAR,SUN 550 3-29
ZF160060 RING,SNAP,S=2.40 150 3-25 ZF160091 BUSH 540 3-31
ZF160060 RING,SNAP,S=2.40 150 3-27 ZF160092 FLANGE,OUTPUT 570 3-29
ZF160060 RING,SNAP,S=2.40 500 3-17 ZF160093 SLEEVE,SLIDING 526 3-31
ZF160061 RING,SNAP,S=2.55 150 3-25 ZF160094 RING,OIL FEED 472 3-31
ZF160061 RING,SNAP,S=2.55 150 3-27 ZF160095 HOUSING 10 3-31
ZF160061 RING,SNAP,S=2.55 500 3-17 ZF160096 HOUSING,GEAR SHIFT 800 3-41
ZF160062 RING,SNAP,S=2.70 150 3-25 ZF160097 PISTON 850 3-41
ZF160062 RING,SNAP,S=2.70 150 3-27 ZF160098 STOP 860 3-41
ZF160062 RING,SNAP,S=2.70 500 3-17 ZF160099 HOUSING,OIL FEED 160 3-13
ZF160063 RING,SNAP,S=2.85 150 3-25 ZF160100 SHAFT,STATOR 70 3-9
ZF160063 RING,SNAP,S=2.85 150 3-27 ZF160101 SHAFT,STATOR 70 3-9
ZF160063 RING,SNAP,S=2.85 500 3-17 ZF160102 PISTON 50 3-37
ZF160064 RING,SNAP,S=3.00 150 3-25 ZF160103 HOUSING 160 3-37
ZF160064 RING,SNAP,S=3.00 150 3-27 ZF160104 HOUSING 220 3-37
ZF160064 RING,SNAP,S=3.00 500 3-17 ZF160105 COVER 290 3-37
ZF160065 RING,SNAP,S=3.15 150 3-25 ZF160106 COVER 320 3-37
ZF160065 RING,SNAP,S=3.15 150 3-27 ZF160107 GASKET 280 3-37
ZF160065 RING,SNAP,S=3.15 500 3-17 ZF160107 GASKET 310 3-37
ZF160066 RING,SNAP,S=3.30 150 3-25 ZF160108 PISTON 70 3-37
ZF160066 RING,SNAP,S=3.30 150 3-27 ZF160109 PISTON 40 3-43
ZF160066 RING,SNAP,S=3.30 500 3-17 ZF160110 PRESSURE PLATE 60 3-43
ZF160067 RING,SNAP,S=3.45 150 3-25 ZF160111 PISTON,CONTROL 90 3-37
ZF160067 RING,SNAP,S=3.45 150 3-27 ZF160112 PISTON 30 3-37
ZF160067 RING,SNAP,S=3.45 500 3-17 ZF160113 VALVE,BLOCK 10 3-37
ZF160068 RING,SNAP,S=3.60 150 3-25 ZF160114 HOUSING 160 3-37
ZF160068 RING,SNAP,S=3.60 150 3-27 ZF160114 HOUSING 220 3-37
ZF160068 RING,SNAP,S=3.60 500 3-17 ZF160115 COVER 10 3-47
ZF160069 RING,SNAP,S=3.75 150 3-25 ZF160116 RING,RETAINING 80 3-17
ZF160069 RING,SNAP,S=3.75 150 3-27 ZF160116 RING,RETAINING 80 3-19
ZF160069 RING,SNAP,S=3.75 500 3-17 ZF160116 RING,RETAINING 80 3-21
ZF160070 RING,SNAP,S=3.90 150 3-25 ZF160116 RING,RETAINING 80 3-23
ZF160070 RING,SNAP,S=3.90 150 3-27 ZF160116 RING,RETAINING 80 3-25
ZF160070 RING,SNAP,S=3.90 500 3-17 ZF160116 RING,RETAINING 80 3-27
ZF160071 RING,SNAP,S=4.05 150 3-25 ZF160117 FLANGE,OUTPUT 560 3-31
ZF160071 RING,SNAP,S=4.05 150 3-27 ZF160118 PISTON 50 3-17
ZF160071 RING,SNAP,S=4.05 500 3-17 ZF160119 PISTON 50 3-19
ZF160072 RING,SNAP,S=4.20 150 3-25 ZF160119 PISTON 50 3-21
ZF160072 RING,SNAP,S=4.20 150 3-27 ZF160119 PISTON 50 3-23
ZF160072 RING,SNAP,S=4.20 500 3-17 ZF160119 PISTON 50 3-25
ZF160073 RING,PISTON 230 3-25 ZF160119 PISTON 50 3-27
ZF160073 RING,PISTON 230 3-27 ZF160120 COVER 260 3-13
ZF160073 RING,PISTON 240 3-21 ZF160121 HOUSING,FRONT SECTION 10 3-13
ZF160073 RING,PISTON 250 3-17 ZF160122 HOUSING,REAR SECTION 30 3-13
ZF160073 RING,PISTON 250 3-19 ZF160123 GEAR 16 3-9
ZF160073 RING,PISTON 250 3-23 ZF160124 SHAFT,INPUT 10 3-9
ZF160074 COVER 930 3-41 ZF160125 SHAFT,TURBINE 20 3-9
ZF160075 SHIM,S=0.2 478 3-31 ZF160126 GEAR,OUTPUT 20 3-29
ZF160076 SHIM,S=0.3 478 3-31 ZF160127 COVER,DIFFERENTIAL 200 3-29
ZF160077 SHIM,S=0.5 478 3-31 ZF160128 SHAFT,OUTPUT 10 3-29
ZF160078 SHIM,S=1.0 478 3-31 ZF160129 SHAFT,QUILL 240 3-29
ZF160079 POT,SPRING 414 3-31 ZF160131 BELL,CONVERTER 10 3-5
ZF160080 CYLINDER 430 3-31 ZF160132 SHAFT,INPUT 70 3-5
ZF160081 PISTON 422 3-31 ZF160133 DIAPHRAM 60 3-5
ZF160082 FLANGE,INPUT 180 3-5 ZF160134 SHAFT,PUMP 10 3-33
ZF160083 COVER 12 3-47 ZF160135 SHIM,END 130 3-17

B30L 4X4 MKII


8-21
I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF160135 SHIM,END 130 3-25 ZF200008 CLUTCH DISC,EXTERNAL 106 3-21
ZF160135 SHIM,END 130 3-27 ZF200008 CLUTCH DISC,EXTERNAL 106 3-23
ZF160136 CARRIER,DISC 42 3-17 ZF200009 CLUTCH DISC,EXTERNAL 106 3-17
ZF160137 IDLER 160 3-17 ZF200009 CLUTCH DISC,EXTERNAL 106 3-25
ZF160138 SHAFT 10 3-17 ZF200009 CLUTCH DISC,EXTERNAL 106 3-27
ZF160139 IDLER 160 3-17 ZF200010 HEAD,FILTER 40 3-45
ZF160140 SHAFT 10 3-19 ZF200012 SWITCH,PRESSURE 532 3-55
ZF160141 CARRIER,DISC 42 3-19 ZF200013 PUMP,OIL PRESSURE 100 3-11
ZF160141 CARRIER,DISC 42 3-21 ZF200014 PLATE,TYPE 120 3-13
ZF160142 IDLER 160 3-19 ZF200015 BREATHER 140 3-13
ZF160143 IDLER 160 3-19 ZF200016 FILTER,SPIN-ON 10 3-45
ZF160144 IDLER 160 3-21 ZF200017 DISPLAY 732 3-55
ZF160145 SHAFT 10 3-21 ZF200017 DISPLAY 3 6-11
ZF160146 GEAR 16 3-23 ZF200017 DISPLAY 8 6-17
ZF160147 SHAFT 10 3-23 ZF200018 GASKET 810 3-41
ZF160148 IDLER 160 3-23 ZF200019 PLATE,FIXING 190 3-37
ZF160149 CARRIER,DISC 42 3-23 ZF200019 PLATE,FIXING 250 3-37
ZF160150 SHAFT 10 3-25 ZF200020 CLAMP,RETAINING 330 3-37
ZF160151 IDLER 160 3-25 ZF200021 GASKET 446 3-31
ZF160151 IDLER 160 3-27 ZF200022 TORQUE CONVERTER 10 3-7
ZF160152 CARRIER,DISC 42 3-25 ZF200023 GASKET 22 3-47
ZF160152 CARRIER,DISC 42 3-27 ZF200024 GASKET 20 3-3
ZF160153 SHAFT 10 3-27 ZF200024 GASKET 22 3-53
ZF160154 VALVE,SOLENOID 880 3-41 ZF200025 WIRING HARNESS 270 3-37
ZF160155 RING,RETAINING 220 3-17 ZF200026 GASKET 170 3-13
ZF160155 RING,RETAINING 220 3-19 ZF200027 GASKET 150 3-37
ZF160156 SHAFT,OUTPUT 230 3-31 ZF200027 GASKET 210 3-37
ZF170001 PLATE 959 3-41 ZF200028 GASKET 34 3-35
ZF170002 PLATE,COVER 50 3-53 ZF200029 GASKET 350 3-39
ZF170003 PLATE,FIXING 60 3-13 ZF200030 GASKET 370 3-39
ZF170003 PLATE,FIXING 240 3-13 ZF200031 GASKET 20 3-47
ZF170004 SHEET,INTERMEDIATE 30 3-35 ZF200032 GASKET 10 3-35
ZF170005 SHEET,INTERMEDIATE 360 3-39 ZF200033 GASKET 24 3-35
ZF170006 PLATE,DUCT 380 3-39 ZF200034 GASKET 10 3-35
ZF170007 PLATE,COVER 100 3-33 ZF200035 RANGE SELECTOR 9 6-17
ZF170008 SHEET,SCREEN 80 3-13 ZF200035 RANGE SELECTOR 10 3-55
ZF170009 SHEET,SCREEN 90 3-13 ZF200036 SWITCH 736 3-55
ZF170010 SHEET,SCREEN 562 3-31 ZF200037 CONTROL UNIT 700 3-55
ZF170011 PLATE,DUCT 20 3-35 ZF200038 PLUG 56 3-55
ZF170012 PLATE,DUCT 20 3-35 ZF200039 PLUG 52 3-55
ZF180001 TUBE,SUCTION 390 3-15 ZF200040 CONNECTOR 50 3-55
ZF180002 PIPE 310 3-15 ZF200041 PLUG 54 3-55
ZF180003 PIPE 350 3-15 ZF200042 WIRING HARNESS 1 6-11
ZF180004 PIPE 420 3-15 ZF200042 WIRING HARNESS 20 3-55
ZF180005 PIPE 430 3-15 ZF200043 WIRING HARNESS 2 6-11
ZF180006 PIPE 440 3-15 ZF200043 WIRING,HARNESS 22 3-55
ZF180007 TUBE,DIPSTICK,OIL 10 3-53 ZF200044 PRESSURE REGULATOR 180 3-37
ZF180008 DIPSTICK,OIL 20 3-53 ZF200044 PRESSURE REGULATOR 240 3-37
ZF180009 PIPE 314 3-15 ZF200045 FILTER,INSERT 438 3-31
ZF180009 PIPE 354 3-15 ZF210001 SPRING,CUP 72 3-17
ZF200001 SENSOR,TEMPERATURE 600 3-55 ZF210001 SPRING,CUP 72 3-19
ZF200002 SWITCH,PRESSURE 530 3-55 ZF210001 SPRING,CUP 72 3-21
ZF200003 SENSOR,SPEED 20 3-49 ZF210001 SPRING,CUP 72 3-23
ZF200004 LOAD SENSOR 740 3-55 ZF210002 SPRING,COMPRESSION 418 3-31
ZF200005 TRANSMITTER,INDUCTION 10 3-49 ZF210003 SPRING,COMPRESSION 840 3-41
ZF200006 CLUTCH DISC,EXTERNAL 110 3-19 ZF210004 SPRING,COMPRESSION 40 3-37
ZF200006 CLUTCH DISC,EXTERNAL 110 3-21 ZF210005 SPRING,COMPRESSION 60 3-37
ZF200006 CLUTCH DISC,EXTERNAL 110 3-23 ZF210006 SPRING,COMPRESSION 80 3-37
ZF200007 CLUTCH DISC,EXTERNAL 110 3-17 ZF210007 SPRING,COMPRESSION 50 3-43
ZF200007 CLUTCH DISC,EXTERNAL 110 3-25 ZF210008 SPRING,COMPRESSION 90 3-25
ZF200007 CLUTCH DISC,EXTERNAL 110 3-27 ZF210008 SPRING,COMPRESSION 90 3-27
ZF200008 CLUTCH DISC,EXTERNAL 106 3-19 ZF210009 SPRING,COMPRESSION 110 3-37

B30L 4X4 MKII


8-22
I
T
PART # ITEM DESCRIPTION PG #
E
M
ZF240001 HOSE 954 3-41
ZF240002 HOSE 952 3-41
ZF240003 HOSE 956 3-41

B30L 4X4 MKII


8-23
B30L 4X4 MKII
8-24
SECTION 9 ALPHABETICAL INDEX

B30L 4X4 MKII


9-1
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
ACCUM,0.75L-16MOR- BACK REST CUSHION LUXURY
4-7 12 210557 7-13 10 202446
8FOR,60BAR SEAT
ACTUATOR,DIFF LOCK AIR BALL 2-7 65 DC221802
3-71 42 210330
SHIFT BALL 2-7 65 DC221803
ACTUATOR,DIFF LOCK AIR BALL,D08,5 2-7 65 DC220735
3-75 46 210330
SHIFT BALL,D1/4 2-7 "17 DC220737
ADAPTER,BARBED HOSE 3-65 3 120153 BALL,D1/4 2-7 "65 DC220737
ADAPTOR 2-69 11 120781 BALL,D1/4 2-7 "65 DC220737
ADAPTOR 2-69 9 121365 BALL,FASTENER CONSTANT
2-13 10 DC220735
ADAPTOR 2-69 8 121451 THROTTLE
ADAPTOR 3-83 6 121043 BALL,LEAK OIL HOLE PLUG 2-13 30 DC220735
ADAPTOR 3-83 16 121043 BALL,LEAK OIL HOLE PLUG 2-13 30 DC220737
ADAPTOR 3-83 10 190031 BALL,RETAINING 4-11 13 223650
ADAPTOR 3-83 14 190073 BALL,TO PLUG COOLING WATER
2-13 30 DC220735
ADAPTOR 3-85 28 121043 BORE
ADAPTOR 3-85 16 190031 BANJO,CRDL 3-63 15 183693
ADAPTOR 3-85 20 190073 BANJO,HSG 3-67 47 183657
ADAPTOR 5-3 49 121362 BAR,ARTICULATION LOCKING 7-11 25 171249
ADAPTOR 5-3 8 121365 BARREL,CYL,STEER,ADT 4-9 7 180506
ADAPTOR,MALE 3-61 1 120053 BARREL,CYL,TIP 4-23 16 180623
ADAPTOR,OUTPUT 2-5 8 160512 BASE 7-13 20 NSI
ADAPTOR,SWIVEL 7-17 6 120041 BATTERY, 12V 6-5 14 200865
ADAPTOR,SWIVEL 90DEG 7-11 28 120041 BATTERY,12V 6-13 4 200865
ADJUSTER DOWEL BUSHING LH 3-69 6 221035 BATTERY,12V,100AH,DELCO 6-31 1 200865
ADJUSTER DOWEL BUSHING LH 3-73 8 221035 BATTERY,12V,100AH,DELCO 6-7 4 200865
ADJUSTER,LOCK,RH, 3-69 4 200511 BEACON,SMALL XENON 10-
6-25 1 203068
ADJUSTER:DIFF.BEARING (LH) 3-69 12 221954 100VDC
AIR CLEANER,FRG15,RADIAL BEARING ADT P/SHAFT 3-59 16 290073
2-63 2 290131
SEAL BEARING CAGE CAP SCREW 3-75 58 221080
AIR CLEANER,FRG15,RADIAL BEARING,AXIAL 3-17 200 ZF150004
2-65 1 290131
SEAL BEARING,AXIAL 3-17 190 ZF150014
AIR SPRING ASSY 3-61 10 200174 BEARING,AXIAL 3-19 190 ZF150014
AIR SPRING ASSY 5-11 1 200174 BEARING,AXIAL 3-21 190 ZF150014
AIR SPRING ASSY 5-3 40 200174 BEARING,AXIAL 3-23 190 ZF150014
AIRBAG 5-11 6 200238 BEARING,BALL 3-25 180 ZF150007
ALARM,BACK UP-PRECO BEARING,BALL 3-27 180 ZF150007
6-17 7 207975
MODEL112 BEARING,BALL 3-33 30 ZF150006
ALARM,BACK UP-PRECO BEARING,BALL 3-5 120 ZF150020
6-29 10 207975
MODEL112 BEARING,BIG END FITTING SIZE
2-21 30 DC150184
ALARM,BACK UP-PRECO 0.10
6-5 3 207975
MODEL112 BEARING,BIG END FITTING SIZE
2-21 30 DC150185
ALTERNATOR,28V/80A C/W PUL- 0.25
6-13 11 DC221935
LEY BEARING,BIG END FITTING SIZE
2-21 30 DC150186
ALTERNATOR,28V/80A C/W PUL- 0.50
6-7 2 DC221935
LEY BEARING,BIG END FITTING SIZE
2-21 30 DC150187
ANNUNCIATOR,DOUBLE RED 0.75
6-23 4 204054
LED BEARING,BIG END FITTING SIZE
2-21 30 DC150188
ARM,ROCKER EXHAUST 2-17 335 DC221857 1.00
ARM,ROCKER INTAKE 2-17 330 DC221856 BEARING,BIG END STANDARD 2-21 30 DC150183
ASSY,BREATHER ELBOW 3-61 23 170826 BEARING,CUP 3-69 15 150064
ASSY,BREATHER ELBOW 3-65 6 170826 BEARING,CUP 3-71 47 150074
ASSY,CONNECTING,ROD 5-3 39 202498 BEARING,MAIN FITTING SIZE
2-21 20 DC150178
ASSY,PIPE,TIP CYL 4-3 11 180649 0.10
AXLE,FNT 3-63 1 320500 BEARING,MAIN FITTING SIZE
2-21 20 DC150179
AXLE,FRONT 3-77 7 320500 0.25
AXLE,FRONT 3-83 1 320500 BEARING,MAIN FITTING SIZE
2-21 20 DC150180
AXLE,REAR 3-67 1 320499 0.50
AXLE,REAR 3-77 1 320499 BEARING,MAIN FITTING SIZE
2-21 20 DC150181
AXLE,REAR 3-85 1 320499 0.75
BACK REST COVER LUXURY BEARING,MAIN FITTING SIZE
7-13 11 202448 2-21 20 DC150182
SEAT 1.00
BEARING,MAIN STANDARD 2-21 20 DC150177

B30L 4X4 MKII


9-2
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
BEARING,NEEDLE 3-11 106 ZF150001 BOLT,HEXHD 2-3 12 101324
BEARING,NEEDLE 3-25 170 ZF150011 BOLT,HEXHD 2-67 14 100199
BEARING,NEEDLE 3-27 170 ZF150011 BOLT,HEXHD 2-73 59 100094
BEARING,NEEDLE 3-29 260 ZF150005 BOLT,HEXHD 3-3 6 100173
BEARING,NEEDLE 3-29 150 ZF150008 BOLT,HEXHD 3-3 22 NSI
BEARING,NEEDLE 3-29 270 ZF150026 BOLT,HEXHD 3-57 6 100093
BEARING,NEEDLE THRUST 4-21 6 220693 BOLT,HEXHD 3-59 3 100129
BEARING,PINION PILOT 3-71 54 200563 BOLT,HEXHD 3-61 9 100162
BEARING,PINION PILOT 3-75 49 221165 BOLT,HEXHD 4-5 69 101350
BEARING,PLAIN 3-47 60 ZF150009 BOLT,HEXHD 6-29 9 100094
BEARING,ROLLER 3-17 240 ZF150017 BOLT,HEXHD 7-19 16 100119
BEARING,ROLLER 3-17 230 ZF150018 BOLT,HEXHD 7-3 12 100093
BEARING,ROLLER 3-19 230 ZF150017 BOLT,HEXHD 7-3 19 100165
BEARING,ROLLER 3-19 240 ZF150017 BOLT,LIFTING EYE 4-5 61 100933
BEARING,ROLLER 3-21 220 ZF150017 BOLT,RING GEAR 3-73 31 221090
BEARING,ROLLER 3-21 230 ZF150017 BOLT:C/WHEEL 3-69 29 221961
BEARING,ROLLER 3-23 240 ZF150016 BONNET,ADT 7-3 14 178173
BEARING,ROLLER 3-23 230 ZF150017 BOOT, RUBBER, DRAIN VALVE 2-3 3 207967
BEARING,ROLLER 3-25 210 ZF150016 BOOT, RUBBER, DRAIN VALVE 2-73 1 207967
BEARING,ROLLER 3-25 220 ZF150016 BOOT,2-PIN PLUG 2-45 281 DC221729
BEARING,ROLLER 3-27 220 ZF150016 BOOT,2-PIN PLUG 2-45 308 DC221731
BEARING,ROLLER 3-27 210 ZF150017 BOOT,BLACK "-" BATT.TERMINAL 6-31 5 200203
BEARING,ROLLER 3-29 30 ZF150021 BOOT,RED "+" BATTERY TERMI-
6-31 6 200202
BEARING,ROLLER 3-29 290 ZF150021 NAL
BEARING,ROLLER 3-29 80 ZF150029 BOWL, SEE-THRU 2-71 3 224670
BEARING,ROLLER 3-31 220 ZF150029 BOXCOOLER 7-5 3 180639
BEARING,ROLLER 3-9 40 ZF150015 BRACKET 2-43 140 DC221919
BEARING,ROLLER 3-9 50 ZF150015 BRACKET 2-49 145 DC221968
BEARING,TAPERED ROLLER 4-11 21 222286 BRACKET 2-51 40 DC221936
BEARING,TAPERED ROLLER 4-11 6 223660 BRACKET 3-81 12 221462
BELL,CONVERTER 3-5 10 ZF160131 BRACKET 6-27 3 NSI
BELLOW,DIFF 3-71 41 200078 BRACKET 6-27 9 NSI
BELLOW,DIFF 3-75 45 200078 BRACKET 6-29 4 NSI
BELT, SEAT 7-13 8 NSI BRACKET,CHARGE AIR PIPE AT
2-35 200 DC221906
BELT,V 2040 MM 2-57 315 DC221528 WATER PUMP
BENDIX 2-47 10 DC221929 BRACKET,CLAMPING INJECTOR
2-15 300 DC221854
BIN SHOCK MAT 7-7 16 200613 TO CYLINDER HEAD
BKT,RAD/CAC,LHS BOT 2-75 39 174577 BRACKET,FOR START/STOP
2-45 149 DC221925
BKT,RAD/CAC,LHS TOP 2-75 40 174576 SWITCH
BKT,RAD/CAC,RHS BOT 2-75 41 174575 BRACKET,OIL DIPSTICK 2-11 335 DC221851
BLOCK,MANIFOLD,VICKERS 3-79 6 210532 BRACKET,ROCKER ARM CEN-
2-17 355 DC221859
BODY,AIR CLEANER 2-65 7 NSI TRAL
BODY,VALVE 5-7 16 NSI BRACKET,ROCKER ARM FRONT 2-17 355 DC221858
BOLT 2-73 62 100080 BRACKET,ROCKER ARM REAR 2-17 355 DC221860
BOLT 2-75 62 100080 BRACKET,SOLENOID VALVE 2-33 15 DC221903
BOLT 3-57 16 100080 BRACKET,SPEED SENSOR 2-9 100 DC221817
BOLT 6-27 13 NSI BRACKET,WITH CARBON
2-47 48 DC221933
BOLT 6-29 5 NSI BRUSHES
BOLT 7-13 5 NSI BRAKE,SAHR 3-81 1 290389
BOLT 7-13 9 NSI BRAKE:SAHR 3-63 46 290389
BOLT 7-13 23 NSI BRAKE:SAHR 3-67 46 290389
BOLT,BANJO 2-29 25 DC120211 BREATHER 3-13 140 ZF200015
BOLT,BANJO 2-39 190 DC120182 BREATHER,RESERVOIR 3-61 20 210016
BOLT,BANJO FUEL PIPE TO FUEL BREATHER,RESERVOIR 3-65 5 210016
2-33 105 DC120237 BRIDGE,VALVE 2-15 175 DC221848
FILTER
BOLT,BANJO FUEL PIPE TO BULB,24V,2.1W,WEDGE 6-19 5 200215
2-33 110 DC100143 BULB,24V,2.1W,WEDGE 6-23 3 200215
SOLENOID VALVE
BOLT,BANJO OIL FEED PIPE TO BULB,24V,3W,W2.1X9.5D 6-19 7 204933
2-55 55 DC120182 BULKHEAD 3-77 24 120961
OIL FILTER HEAD
BOLT,BANJO PIPE TO SOLE- BULKHEAD 4-3 9 CHASSIS
2-33 90 DC100142
NOID VALVE BULKHEAD 4-5 64 120298
BOLT,COMBINATION 2-11 100 DC100676 BULKHEAD 5-3 51 121181

B30L 4X4 MKII


9-3
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
BULKHEAD 5-3 45 CAB CAP,SEALING 3-49 80 ZF140001
BULKHEAD, TEE (WITH NUT) 3-83 4 120961 CAP,STEERING WHEEL 7-15 1 200283
BUSH 3-31 540 ZF160091 CAP:LOCKING MECH 7-13 14 202505
BUSH,BRONZE 3-61 19 160312 CAPSCREW 4-7 76 100225
BUSH,BRONZE 7-11 24 160297 CAPSCREW,SOCHD 2-5 7 100507
BUSH,BRONZE 7-7 6 160284 CAPSCREW,SOCHD 3-63 3 101991
BUSH,OSCILLATION 7-11 10 160364 CAPSCREW,SOCHD 3-63 44 101997
BUSH,STEEL 7-11 21 160382 CAPSCREW,SOCHD 3-67 15 100461
BUSH,THREADED 3-41 962 ZF160086 CAPSCREW,SOCHD 3-67 3 101991
BUSHING 2-17 340 DC150176 CAPSCREW,SOCHD 3-67 44 101997
BUSHING 2-9 115 DC150170 CAPSCREW,SOCHD 3-83 18 100821
BUSHING, 2-7 287 DC150170 CAPSCREW,SOCHD 3-85 30 100821
BUSHING,BENDIX 2-47 25 DC150156 CAPSCREW,SOCHD 4-13 6 100256
BUSHING,CAMSHAFT BEARINGS 2-7 35 DC150174 CAPSCREW,SOCHD 4-3 44 100023
BUSHING,CAMSHAFT BEARINGS 2-7 41 DC150175 CAPSCREW,SOCHD 4-3 55 100847
BUSHING,COMMUTATOR END 2-47 45 DC150158 CAPSCREW,SOCHD 4-3 27 100848
BUSHING,DRIVE END 2-47 15 DC150126 CAPSCREW,SOCHD 4-5 58 100225
BUSHING,PIN FROM HEATER CAPSCREW,SOCHD 4-5 87 100952
2-45 311 DC120220
PLUG TO GROUND CAPSCREW,SOCHD 7-15 4 100023
BUSHING,PIN,2-PIN PLUG 2-45 305 DC221928 CARRIER,DISC 3-17 42 ZF160136
BUZZER,DUAL,95DBA3.5KHZ,12/ CARRIER,DISC 3-19 42 ZF160141
6-23 5 206622
24V CARRIER,DISC 3-21 42 ZF160141
BUZZER,DUAL,95DBA3.5KHZ,12/ CARRIER,DISC 3-23 42 ZF160149
6-9 6 206622
24V CARRIER,DISC 3-25 42 ZF160152
C,WHEEL & PINION 3-73 38 222066 CARRIER,DISC 3-27 42 ZF160152
C/WHEEL & PINION 3-69 32 222064 CARRIER,PLANET 3-29 540 ZF160089
CAB BULKHEAD 4-3 5 NSI CARRIER,SEAL 3-63 43 161280
CABLE 6-31 16 NSI CARRIER,SEAL 3-67 43 161280
CABLE 6-31 27 NSI CASE, DIFF 3-73 12 NSI
CABLE STRAP 3-61 7 200614 CASE:DIFF 3-69 20 NSI
CABLE TIE 2-65 8 200871 CASE:GEAR,SUPPORT 3-69 21 NSI
CABLE,BAT.NEG 6-31 13 190119 CHANGE OVER RELAY 24V 6-13 6 201311
CABLE,BAT.NEG 450MM/35MM 6-13 5 190119 CHANGE OVER RELAY 24V 6-15 4 201311
CABLE,BAT.POS 6-31 15 190125 CHANGE OVER RELAY 24V 6-17 2 201311
CABLE,BAT.POS 6-31 14 190161 CHANGE OVER RELAY 24V 6-19 3 201311
CABLE,BAT.POS 1100MM/35MM 6-13 1 190160 CHANGE OVER RELAY 24V 6-35 5 201311
CABLE,BAT.POS 1870MM/35MM 6-13 3 190125 CHAS-
7-7 1 183303
CABLE,BAT.POS 2900MM/35MM 6-13 17 190161 SIS,REAR,DEUTZ,B30L,SAHR
CABLE,ELECTRIC-ENGINE 2-45 41 DC221923 CHASSIS:FRONT=B30 LOW PRO-
7-5 1 183305
CAGE,NEEDLE 3-17 210 ZF150027 FILE
CAGE,NEEDLE 3-19 210 ZF150028 CIRCLIP 4-11 8 221366
CAGE,NEEDLE 3-21 210 ZF150028 CIRCLIP 4-11 23 NSI
CAGE,NEEDLE 3-23 210 ZF150028 CIRCLIP, INTERNAL 5-9 2 NSI
CAGE:PINION BEARING 3-71 49 221969 CIRCLIP,EXTERNAL 3-63 20 201650
CAMSHAFT 2-25 5 DC221883 CIRCLIP,EXTERNAL 3-63 17 201748
CANOPY,FWD MOUNT 7-3 21 171085 CIRCLIP,EXTERNAL 3-67 20 201747
CAP 2-11 325 DC221152 CIRCLIP,EXTERNAL 3-67 17 201748
CAP SCREW 3-69 10 221034 CIRCLIP,EXTERNAL 5-9 24 NSI
CAP SCREW 4-11 28 223219 CIRCLIP:BACKREST HANDLE 7-13 13 202504
CAP SCREW 4-13 2 223219 CIRCUIT BREAKER 15AMP 6-13 12 201468
CAP SCREW LH + RH 3-73 9 221034 CIRCUIT BREAKER 15AMP 6-35 6 201468
CAP SCREWS DIFF CASE 3-73 13 221054 CIRCUIT BREAKER BOARD 6-35 3 NSI
CAP,ARTIC JOINT,ADT 7-3 15 180514 CIRCUIT BREAKER BOX 6-35 1 NSI
CAP,ARTIC JOINT,ADT 7-3 36 180514 CIRCUIT BREAKER,15AMP 6-13 16 201468
CAP,BEARING 2-37 25 DC221909 CIRCUIT BREAKER,20AMP 6-13 8 203830
CAP,DIESEL FILLER 7-19 2 203653 CIRCUIT BREAKER,20AMP 6-13 15 203830
CAP,OIL FILLING 2-19 29 DC220031 CIRCUIT BREAKER,20AMP 6-31 23 203830
CAP,POWER STEERING PUMP 2-39 240 DC220481 CIRCUIT BREAKER,20AMP 6-35 4 203830
CAP,RUBBER 2-11 345 DC220562 CIRCUIT BREAKER,60AMP
6-13 7 205259
CAP,RUBBER TO PLUG PIPE LARGE
2-57 275 DC221952
SOCKET CIRCUIT BREAKER,60AMP
6-31 20 205259
CAP,SEALING 3-23 25 ZF140024 LARGE

B30L 4X4 MKII


9-4
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
CIRCUIT BREAKER,60AMP CLUTCH DISC,INTERNAL 3-21 120 ZF160003
6-5 6 205259
LARGE CLUTCH DISC,INTERNAL 3-23 120 ZF160003
CLAMP, EXHAUST 90MM 2-75 35 201213 CLUTCH DISC,INTERNAL 3-25 120 ZF160004
CLAMP,BREATHER PIPE TO CYL- CLUTCH DISC,INTERNAL 3-27 120 ZF160004
2-19 125 203588
INDER HEAD COVER CLUTCH:SLIDING 3-71 55 221963
CLAMP,CHARGE AIR PIPE ON COIL 5-7 9 NSI
2-35 330 206353
HOUSING COIL, DIRECTIONAL CONTROL
4-17 14 221421
CLAMP,CHARGE AIR PIPE TO 24V
2-35 152 DC100319
TURBOCHARGER COIL,DIRECTIONAL CONTROL
4-15 14 221421
CLAMP,EXHAUST 2-67 16 207496 24V
CLAMP,GUIDE TUBE 2-11 235 DC100677 COIL,DIRECTIONAL CONTROL
6-19 2 221421
CLAMP,HOLDOWN 6-31 4 170111 24V
CLAMP,HOSE 2-63 10 200051 COIL,DIRECTIONAL CONTROL
6-5 8 221421
CLAMP,HOSE 2-73 37 200062 24V
CLAMP,HOSE 2-73 36 200089 COLLET,VALVE 2-13 80 DC220030
CLAMP,HOSE 2-73 32 203588 COMPRESSION SPRING 3-73 37 221020
CLAMP,HOSE 2-75 25 206322 COMPRESSOR 5-3 1 DC
CLAMP,HOSE COMPRESSOR 2-11 350 DC220407 COMPRESSOR,WABCO 352CCM 2-37 5 DC221907
CLAMP,HOSE COMPRESSOR CONE,BEARING 3-63 39 150110
2-35 60 203588
SUCTION PIPE CONE,BEARING 3-63 30 150112
CLAMP,HOSE TO BREATHER CONE,BEARING 3-67 39 150110
2-35 60 203588
PIPE CONE,BEARING 3-67 30 150112
CLAMP,MOLDED HOSE TO TUR- CONE:DIFF.BEARING (LH) 3-69 16 221944
2-35 55 DC100381
BOCHARGER CONE:DIFF.BEARING (RH) 3-69 17 221955
CLAMP,RETAINING 3-37 330 ZF200020 CONE:PINION BEARING 3-71 45 221950
CLAMP,RETURN PIPE TO CONE:PINION BEARING-INNER 3-75 50 221023
2-55 125 203588
CRANKCASE CONE:PINION BEARING-OUTER 3-75 51 221024
CLAMP,RUBBER CAP 20-32MM 2-57 280 203588 CONNECT 2-69 13 120670
CLAMP,SEALING 4-5 72 204169 CONNECT 3-77 2 120049
CLAMP,STACK-AIR INTAKE PIPE 2-63 5 204668 CONNECT 3-77 8 121066
CLAMP,SUCTION PIPE TO COM- CONNECT,SPEC 2-3 11 121090
2-39 75 203588
PRESSOR CONNECTION 5-5 2 NSI
CLAMP,T-BOLT 2-63 6 203536 CONNECTOR 2-69 10 120969
CLAMP,T-BOLT 2-73 33 203538 CONNECTOR 3-55 50 ZF200040
CLAMP,T-BOLT 2-73 2 207862 CONNECTOR 3-61 14 120148
CLAMP,T-BOLT 2-75 64 203531 CONNECTOR 3-77 5 120002
CLAMP,T-BOLT 2-75 31 203592 CONNECTOR 3-79 22 120031
CLAMP,T-BOLT 4-5 74 203590 CONNECTOR 3-79 7 120355
CLAMP,T-BOLT 4-5 73 204171 CONNECTOR 3-79 31 120355
CLAMPING PIECE,ROCKER CONNECTOR 3-79 12 120964
2-17 375 DC221863
SHAFT TO HEAD CONNECTOR 3-79 8 121045
CLASP, BELT, SEAT 7-13 7 NSI CONNECTOR 3-79 2 121198
CLIP,RETAINING 5-7 2 NSI CONNECTOR 3-79 5 121199
CLIP,RETAINING 7-13 18 NSI CONNECTOR 3-79 15 121242
CLIP,SECURING 2-43 215 DC220836 CONNECTOR 3-79 36 121440
CLIP,SPRING,SHROUD-RAD 2-73 9 207004 CONNECTOR 3-79 10 121442
CLIP-SPRING 3-63 25 201744 CONNECTOR 3-79 35 122018
CLIP-SPRING 3-67 25 201744 CONNECTOR 3-79 30 122021
CLUTCH DISC,EXTERNAL 3-17 110 ZF200007 CONNECTOR 3-79 29 125008
CLUTCH DISC,EXTERNAL 3-17 106 ZF200009 CONNECTOR 3-83 2 120049
CLUTCH DISC,EXTERNAL 3-19 110 ZF200006 CONNECTOR 3-83 22 120869
CLUTCH DISC,EXTERNAL 3-19 106 ZF200008 CONNECTOR 3-85 5 120002
CLUTCH DISC,EXTERNAL 3-21 110 ZF200006 CONNECTOR 3-85 29 120049
CLUTCH DISC,EXTERNAL 3-21 106 ZF200008 CONNECTOR 3-85 26 120251
CLUTCH DISC,EXTERNAL 3-23 110 ZF200006 CONNECTOR 3-85 22 120869
CLUTCH DISC,EXTERNAL 3-23 106 ZF200008 CONNECTOR 4-3 46 120596
CLUTCH DISC,EXTERNAL 3-25 110 ZF200007 CONNECTOR 4-3 47 122017
CLUTCH DISC,EXTERNAL 3-25 106 ZF200009 CONNECTOR 4-3 39 122018
CLUTCH DISC,EXTERNAL 3-27 110 ZF200007 CONNECTOR 4-3 53 122049
CLUTCH DISC,EXTERNAL 3-27 106 ZF200009 CONNECTOR 4-3 51 122156
CLUTCH DISC,INTERNAL 3-17 120 ZF160004 CONNECTOR 4-5 65 120004
CLUTCH DISC,INTERNAL 3-19 120 ZF160003 CONNECTOR 4-5 62 120678

B30L 4X4 MKII


9-5
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
CONNECTOR 4-5 67 122035 CRANKSHAFT,WITH MAIN AND
2-21 5 DC221869
CONNECTOR 4-5 68 122049 BIG END BEARINGS
CONNECTOR 4-5 84 122073 CROSS&ROLLER 3-59 2 206050
CONNECTOR 4-5 59 122196 CUP,BEARING 3-63 31 150113
CONNECTOR 4-7 53 121092 CUP,BEARING 3-67 31 150113
CONNECTOR 4-7 51 122017 CUP,DIFF LOCK 3-67 21 181658
CONNECTOR 4-7 50 122018 CUP:DIFF.BEARING (LH) 3-69 14 221943
CONNECTOR 4-7 49 122021 CUP:PINION BEARING 3-75 55 221074
CONNECTOR 4-7 46 122049 CUP:PINION BEARING (INNER) 3-75 54 221073
CONNECTOR 4-7 42 122156 CURVIC SIDE GEAR(LH) 3-69 24 221959
CONNECTOR 5-3 37 120106 CYLINDER 3-31 430 ZF160080
CONNECTOR 5-3 32 120157 CYLINDER 4-11 12 NSI
CONNECTOR 5-3 21 120355 CYLINDER 7-17 5 230046
CONNECTOR 5-3 20 121045 CYLINDER 7-9 1 230048
CONNECTOR 5-3 2 121231 CYLINDER, STEERING 4-3 3 230046
CONNECTOR 5-7 7 NSI CYLINDER, TIP 4-3 8 230048
CONNECTOR,FUEL LINE 2-29 35 DC120209 CYLINDER,EXHAUST BRAKE 2-43 160 DC221920
CONTROL UNIT 3-55 700 ZF200037 DAMPER,VIBRATION 2-21 35 DC221872
COOLER,AIR,CHARGE,BEHR,#D 2-75 26 206188 DASH ASSEMBLY 6-9 2 NSI
COOLER,FUEL 2-45 DC221770 DECAL,(B30L) 7-21 16 204283
COOLER,OIL,WATER,ZF 3-57 7 206271 DECAL,B25L BONNET STRIPE 7-21 18 201486
COUNTER PISTON 4-13 14 223259 DECAL,BATTER ISOLATE
7-21 10 204608
COUPLING,ADAPTOR 3-3 17 121071 SWITCH
COUPLING,KUESEL 2-5 1 255045 DECAL,BELL NEW (320MM) 7-21 17 203240
COUPLING,MALE STUD 5-3 5 120407 DECAL,ENGINE WARNING 7-21 2 204958
COUPLING,SWIVEL ELBOW 5-3 4 120405 DECAL,GREASING POINTS 7-21 14 203287
COVER 2-15 130 DC221847 DECAL,HYDRAULIC LEVEL 7-21 7 204609
COVER 2-41 11 DC221914 DECAL,IMPORTANT,BEFORE
7-21 11 202848
COVER 3-13 260 ZF160120 WELDING
COVER 3-37 290 ZF160105 DECAL,IMPORTANT,EXT COND
7-21 9 203153
COVER 3-37 320 ZF160106 ADT
COVER 3-41 930 ZF160074 DECAL,LIFTING EYE 7-21 15 203283
COVER 3-47 12 ZF160083 DECAL,NEW B30B BIN LHS 7-21 19 204955
COVER 3-47 10 ZF160115 DECAL,NEW B30B BIN RHS 7-21 20 204956
COVER 3-5 30 ZF160084 DECAL,PARK BRAKE 7-21 8 203666
COVER,CYLINDER HEAD - PLAS- DECAL,PROPSHAFT
2-19 5 DC221864 7-21 1 202818
TIC GREASE,ADT
COVER,DIFFERENTIAL 3-29 200 ZF160127 DECAL,WARNING ATF 7-21 4 203238
COVER,DUST,LP ADT 7-3 37 170762 DECAL,WARNING VISIBILITY 7-21 6 204618
COVER,END,EXHAUST 5-9 3 NSI DECAL,WARNING,DUMP BODY
7-21 5 202852
COVER,FRG15 AIR CLEANER 2-65 2 220722 PROP
COVER,FUME,DILUTER,B30L 2-67 13 208666 DECAL,WARNING,EXTER COND
7-21 13 203152
COVER,INJECTION PUMP 2-27 55 DC221891 ADT
COVER,INNER 3-81 22 221450 DECAL,WARNING-NEUTRAL
7-21 3 203967
COVER,OIL COOLER 2-53 110 DC221945 PARK
COVER,OIL FILTER 2-53 15 DC221939 DECAL,WARNING-NO ETHER 7-21 12 202853
COVER,OUTER LH 3-81 2 221445 DIAPHRAGM 2-19 17 DC221865
COVER,OUTER RH 3-81 2 221444 DIAPHRAGM 5-9 22 NSI
COVER,PRE-FILTER 2-31 25 DC221897 DIAPHRAM 3-5 60 ZF160133
COVER,TIMING 2-9 15 DC221816 DIFF ASSEMBLY 3-69 1 310196
COVER,TWIN THERMOSTAT DIFF ASSEMBLY 3-73 1 310170
2-57 DC221962 DIFF BEARING ADJUSTER RH 3-73 19 221046
HOUSING
COVER:GEAR SUPPORT CASE 3-69 30 221968 DIFF BEARING CONE LH 3-73 24 221051
COVER:OUTER 3-63 41 221445 DIFF BEARING CONE RH 3-73 23 221049
COVER:OUTER 3-67 41 221445 DIFF BEARING CUP LH 3-73 22 221050
COWLING,ELECTRIC FAN 3-57 11 172712 DIFF BEARING CUP RH 3-73 21 221048
COWLING,RADIATOR,704 FAN 2-73 13 206475 DIFF CARRIER & BEARING CAPS 3-69 2 NSI
CRADLE,SHELL 4-11 18 222288 DIFF CARRIER & BRG CAP ASSY 3-75 42 221026
CRADLE,SHELL 4-13 24 223241 DIFF HEAD 3-63 4 310196
CRANKCASE,LESS CYLINDER DIFF HEAD 3-67 4 310170
2-7 5 DC221850 DIODE:INS400 3A@50V MAX 6-23 2 201357
LINERS
CRANKSHAFT 2-37 20 DC221908 DIPSTICK,OIL 2-11 300 DC221823

B30L 4X4 MKII


9-6
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
DIPSTICK,OIL 3-53 20 ZF180008 EYE,LIFTING REAR 2-61 77 DC221958
DISC 57X49X3 4-13 22 223237 FAN 2-59 5 DC221391
DISC,ASSY-FRICTION 3-81 27 221456 FAN,14" ELECTRIC HAYDEN 3-57 8 203695
DISC,LIMITATION 3-31 434 ZF160026 FAN,14" ELECTRIC HAYDEN 6-25 4 203695
DISC,RUNNING 3-17 170 ZF160033 FILTER 5-5 22 NSI
DISC,RUNNING 3-19 170 ZF160033 FILTER 5-9 15 NSI
DISC,RUNNING 3-21 170 ZF160033 FILTER,FUEL COMPLETE UNIT 2-31 15 DC221896
DISC,RUNNING 3-23 170 ZF160033 FILTER,HYD 3-85 7 210012
DISC,STATIONARY 3-81 26 221455 FILTER,INSERT 3-31 438 ZF200045
DISPLAY 3-55 732 ZF200017 FILTER,OIL COMPLETE UNIT 2-53 5 DC221938
DISPLAY 6-11 3 ZF200017 FILTER,SPIN-ON 3-45 10 ZF200016
DISPLAY 6-17 8 ZF200017 FILTER,UNIT 3-83 7 201966
DISPLAY & MAIN WARNING FILTER,UNIT 3-85 32 201966
6-9 8 NSI
ASSEMBLY FILTER,UNIT,FUEL-WATER,10MIC 2-69 7 206615
DISTRIBUTION BOX 6-9 7 NSI FILTER,UNIT,FUEL-WATER,10MIC 2-71 1 206615
DOWEL BUSHING 3-69 9 221032 FITTING,ASSY BRAKE 3-81 16 221466
DOWEL BUSHING 3-73 6 221032 FITTING,GUIDE TUBE 2-11 215 DC120228
DOWEL PIN 4-11 4 223214 FITTING,HEAT FEED 2-57 265 DC120240
DOWEL PIN 4-13 10 223214 FITTING,MALE STUD 5-3 50 120173
ELBOW 2-69 12 120804 FLANGE 3-67 2 160553
ELBOW 3-57 14 122111 FLANGE,ADAPTOR 3-3 16 204225
ELBOW 3-77 19 120804 FLANGE,COMP 3-59 12 200231
ELBOW 3-79 18 120906 FLANGE,FAN COUPLING 2-59 DC221964
ELBOW 3-79 3 121350 FLANGE,HALF 1 4-7 56 120238
ELBOW 3-83 20 120100 FLANGE,HALF 1” 4-5 63 120238
ELBOW 3-83 5 121101 FLANGE,HALF 2 4-5 "70 120222
ELBOW 4-3 43 122032 FLANGE,INPUT 3-5 180 ZF160082
ELBOW 4-3 48 122032 FLANGE,INPUT 3-63 2 203675
ELBOW 4-3 54 122047 FLANGE,INPUT 3-71 52 190337
ELBOW 4-3 42 122071 FLANGE,OUTPUT 3-29 570 ZF160092
ELBOW 4-3 49 122192 FLANGE,OUTPUT 3-31 560 ZF160117
ELBOW 4-5 60 122014 FLANGE,TRANSMISSION DIP-
3-3 21 172781
ELBOW 4-5 82 122069 STICK
ELBOW 4-5 85 122121 FLANGE,YOKE 3-59 6 200225
ELBOW 4-7 52 122014 FLANGE,YOKE 3-59 9 200227
ELBOW 4-7 47 122047 FLAT WASHER 3-69 8 221028
ELBOW 4-7 44 122071 FLAT WASHER 3-73 5 221028
ELBOW 5-3 19 120804 FLAT WASHER 3-75 61 221168
ELBOW 5-3 42 121350 FLYWHEEL 2-21 55 DC221664
ELBOW,90 DEG 6" EQUAL RUB- FLYWHEEL,WITH RING GEAR 2-21 55 DC221873
2-63 8 200641
BER FOLLOWER,CAM INLET AND
2-25 20 DC221886
ELECTRONICS,KSA 2-45 257 DC221726 EXHAUST VALVES
ELEMENT, FUEL FILTER 2-71 2 206616 FORK,GEAR SHIFT 3-31 506 ZF160085
ELEMENT,FILTER 7-19 7 220010 FRICTION PLATE,SPLINED(ID) 3-73 34 221015
ELEMENT,FUEL FILTER 2-31 50 DC221899 FRICTION PLATE,TANGED(OD) 3-73 33 221014
ELEMENT,FUEL PRE-FILTER 2-31 55 DC221900 FRICTION,DISC 2-5 4 202121
ELEMENT,INNER,FRG15 A/ FRICTION,RING 2-5 3 255047
2-65 5 220747
CLEANER FRONT COVER 6-35 2 NSI
ELEMENT,KUESEL 2-5 2 255046 FTG, PRESSURE 3-83 11 120122
ELEMENT,OIL COOLER 2-53 105 DC221944 FTG, SUCTION 3-83 13 120118
ELEMENT,OIL FILTER 2-53 25 DC221578 FTG,BOSCH PRESSURE 3-85 17 120122
ELEMENT,OUTER,FRG15 A/ FTG,JIC FEM SWIVL 3-79 19 120218
2-65 4 220725
CLEANER FUME DILUTER V10 2-67 12 201690
ELEMENT,SPIN-ON 4-3 12 210466 GASKET 2-19 32 DC220029
ELEMENT,SPIN-ON 7-19 21 210466 GASKET 2-19 47 DC221529
E-MODULE,ADM2,B30L D#,1 GASKET 2-19 68 DC221868
6-15 5 190960
PROG GASKET 2-39 245 DC220314
E-MODULE,EST 37 B30L D# 6-11 7 208741 GASKET 2-7 314 DC221814
E-MODULE,EST 37 B30L D# 6-17 10 208741 GASKET 3-13 170 ZF200026
E-MODULE,EST 37 B30L D# 6-35 12 190960 GASKET 3-3 20 ZF200024
ENGINE,MB OM906LA TIER2 2-3 2 251108 GASKET 3-31 446 ZF200021
EXHAUST BRAKE 5-3 46 DC GASKET 3-35 34 ZF200028

B30L 4X4 MKII


9-7
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
GASKET 3-35 10 ZF200032 GEAR 3-23 16 ZF160146
GASKET 3-35 24 ZF200033 GEAR 3-9 16 ZF160123
GASKET 3-35 10 ZF200034 GEAR SUPPORT CASE COVER 3-73 28 221021
GASKET 3-37 280 ZF160107 GEAR,CAMSHAFT 2-25 10 DC221884
GASKET 3-37 310 ZF160107 GEAR,CRANKSHAFT 2-21 15 DC221870
GASKET 3-37 150 ZF200027 GEAR,CRANKSHAFT 2-21 15 DC221871
GASKET 3-37 210 ZF200027 GEAR,CRANKSHAFT 2-21 75 DC221875
GASKET 3-39 350 ZF200029 GEAR,OUTPUT 3-29 20 ZF160126
GASKET 3-39 370 ZF200030 GEAR,PLANET 3-29 110 ZF160087
GASKET 3-41 810 ZF200018 GEAR,RING 2-21 60 DC221874
GASKET 3-47 22 ZF200023 GEAR,SUN 3-29 550 ZF160090
GASKET 3-47 20 ZF200031 GEAR:SIDE (RH) 3-69 13 221942
GASKET 3-53 22 ZF200024 GEAR:SIDEE (RH 39 SPLINE) 3-69 23 221945
GASKET FUME DILUTOR 2-67 11 221796 GRILL FRAME 7-3 7 170656
GASKET,2-PIN PLUG 2-45 275 DC221728 GRILL,ADT 7-3 4 170861
GASKET,2-PIN PLUG 2-45 299 DC221730 G-RING 5-3 9 100590
GASKET,CONNECTING PIPE TO GROMMET 2-11 205 DC221822
2-57 DC221951
CONNECTOR GROMMET 2-73 28 203927
GASKET,CYLINDER HEAD TO GROUP,ROTARY A10V 71/31R-
2-15 180 DC221849 4-13 17 226037
CRANKCASE COMPL
GASKET,FUEL FILTER TO CYLIN- GUARD,BREATHER,BEHR RAD 2-73 44 173595
2-31 60 DC221901
DER HEAD GUARD,FAN 2-75 6 207287
GASKET,FUEL PUMP TO CRANK- GUARD,HYD TANK 7-19 18 173466
2-27 30 DC221890
CASE GUARD,REAR,LIGHT 7-7 8 171921
GASKET,HYD TANK ACCESS 7-19 9 203774 GUIDE 2-13 100 DC221842
GASKET,MANIFOLD TO CYLIN- GUIDE,PISTON 4-13 13 226047
2-43 25 DC221918
DER HEAD GUIDE,VALVE INTAKE AND
GASKET,OIL COOLER TO COVER 2-53 115 DC221946 2-13 45 DC221831
EXHAUST
GASKET,OIL COOLER TO GUIDE,VALVE INTAKE AND
2-53 125 DC221947 2-13 45 DC221832
CRANKCASE EXHAUST
GASKET,OIL FILTER TO CRANK- GUIDE,VALVE INTAKE AND
2-53 50 DC221942 2-13 45 DC221833
CASE EXHAUST
GASKET,OIL PAN 2-11 18 DC221818 HANDLE 7-13 16 202507
GASKET,PIPE SOCKET TO CYL/ HANDLE:BACKREST 7-13 12 202503
2-57 100 DC221950
HEAD HARNESS,CAB,B30LD# FWDMT 6-3 2 208372
GASKET,RETURN PIPE TO TUR- HARNESS,CAB,B30LD# FWDMT 6-9 1 208372
2-55 90 DC221133
BOCHARGER HARNESS,ENGINE 906
GASKET,WATER PUMP TO 6-27 1 208374
2-57 20 DC221948 B30LD#FWDMT
CRANKCASE HARNESS,ENGINE 906
GASKET:EXHAUST BRAKE 2-67 7 D4183515 6-3 4 208374
B30LD#FWDMT
GASKET:EXHAUST FLANGE 2-67 4 D2420249 HARNESS,ENGINE 906
GAUGE,AIR PRESS 5-3 47 200380 6-5 1 208374
B30LD#FWDMT
GAUGE,AIR PRESS 6-33 5 200380 HARNESS,POWER,B30L
6-3 3 208373
GAUGE,HOURMETER HOBBS D#,FWDMT
6-21 6 201864
SQUARE HARNESS,POWER,B30L
6-31 26 208373
GAUGE,HOURMETER HOBBS D#,FWDMT
6-33 6 201864
SQUARE HARNESS,POWER,B30L
6-7 1 208373
GAUGE,HYDRAULIC 3-79 28 203846 D#,FWDMT
GAUGE,HYDRAULIC 3-79 37 203846 HARNESS,REAR CHAS-
6-29 12 208375
GAUGE,HYDRAULIC O-25MPA SIS,B30LD#
6-33 13 203846
SAHR HARNESS,REAR CHAS-
6-3 5 208375
GAUGE,OIL PRESS 24V 6-33 4 200858 SIS,B30LD#
GAUGE,OIL PRESS 24V DIA 52 6-21 3 200858 HARNESS,REAR CHAS-
6-5 2 208375
GAUGE,TACHO WORLD SERIES SIS,B30LD#
6-21 2 203873
24V HEAD,CYLINDER COMPRESSOR 2-37 40 DC221912
GAUGE,TACHO WORLD SERIES HEAD,CYLINDER WITH VALVES
6-33 12 203873 2-13 5 DC221824
24V AND CONSTANT THROTTLE
GAUGE,TEMP40-120DEG 24V 6-33 3 201404 HEAD,FILTER 3-45 40 ZF200010
GAUGE,TEMP40-120DEG 24V HEAD,FUEL FILTER 2-31 20 DC221680
6-21 4 201404
DI52 HEAD,SPIN-ON TWIN ELEMENT 4-3 13 210467
GAUGE,TEMP50-150DEG 24V 6-33 2 200859 HEAD,SPIN-ON TWIN ELEMENT 7-19 20 210467
GAUGE,TEMP50-150DEG 24V HELICIOL,M10X15 2-17 160 DC120059
6-21 5 200859
DI52

B30L 4X4 MKII


9-8
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
HELICIOL,M8X116 2-17 170 DC120058 HOSE 4-3 26 241548
HELICIOL,M8X12 2-17 165 DC120057 HOSE 4-3 45 241551
HELICOIL,M12X1.5X12 2-17 155 DC120061 HOSE 4-3 23 241552
HELICOIL,M14X1.5X14 2-17 150 DC120234 HOSE 4-3 24 243108
HELICOIL,M14X1X7.0 2-17 140 DC120232 HOSE 4-3 20 243315
HELICOIL,M16X1.5X10.5 2-17 145 DC120233 HOSE 4-3 28 243316
HELICOIL,M22X1.5X8.0 2-17 135 DC120231 HOSE 4-3 29 243317
HINGE ASSY,SHORT 7-3 13 190240 HOSE 4-3 38 243338
HOLDER,SEAL 2-13 85 DC221840 HOSE 4-3 34 243339
HOLDER,WEDGE BASE BULB HOSE 5-3 6 240076
6-19 6 204935
VDO HOSE 5-3 28 241527
HOOD EXHAUST 5-5 12 NSI HOSE 5-3 22 241528
HORN,24V;335HZ;2.5A;SCREW HOSE 5-3 23 241529
6-25 2 200448
CON HOSE 5-3 27 241534
HORN,24V;335HZ;2.5A;SCREW HOSE 5-3 41 241535
6-27 2 200448
CON HOSE 5-3 12 241536
HORN,24V;335HZ;2.5A;SCREW HOSE 5-3 29 241542
6-5 16 200448
CON HOSE 5-3 26 241544
HOSE 3-41 954 ZF240001 HOSE 5-3 24 241553
HOSE 3-41 952 ZF240002 HOSE 7-11 27 240111
HOSE 3-41 956 ZF240003 HOSE 7-17 7 240108
HOSE 3-57 3 241514 HOSE ASSY 3-77 20 240041
HOSE 3-57 1 241515 HOSE ASSY 3-77 25 240041
HOSE 3-57 2 241516 HOSE ASSY 3-77 9 240105
HOSE 3-61 13 240112 HOSE ASSY 3-77 3 240727
HOSE 3-77 21 240727 HOSE ASSY 3-77 23 240751
HOSE 3-79 13 240041 HOSE ASSY 3-77 16 240926
HOSE 3-79 21 240534 HOSE ASSY 3-77 18 240927
HOSE 3-79 27 240705 HOSE ASSY 3-77 6 240930
HOSE 3-79 14 240929 HOSE ASSY 3-77 11 240944
HOSE 3-79 32 240932 HOSE ASSY 3-77 15 240957
HOSE 3-79 4 241501 HOSE END 3-85 8 120083
HOSE 3-79 24 241541 HOSE, MAKE - UP LINE 2-73 17 206433
HOSE 3-79 25 243322 HOSE, SUCTION LINE TO COM-
HOSE 3-83 3 240041 2-39 66 DC130213
PRESSOR
HOSE 3-83 17 240117 HOSE,A7-8/0580/8FJ/8FJB 2-69 5 240980
HOSE 3-83 9 240403 HOSE,A7-8/0600/8FJ/8FJB 2-69 4 241218
HOSE 3-83 15 240907 HOSE,A7-8/3100/8FJ/8FJB 2-69 3 241224
HOSE 3-83 19 241513 HOSE,A7-8/3730/8FJ/8FJB 2-69 2 241225
HOSE 3-85 23 240025 HOSE,BREATHER PIPE TO CYL-
2-19 120 DC130196
HOSE 3-85 24 240243 INDER HEAD COVER
HOSE 3-85 27 240318 HOSE,ENG.IN,OIL COOLER 2-73 18 206429
HOSE 3-85 15 240403 HOSE,ENG.OUT,OIL COOLER 2-73 19 206428
HOSE 3-85 2 240534 HOSE,ENGINE INLET 2-73 20 206427
HOSE 3-85 3 240600 HOSE,HEATER 2-73 45 130082
HOSE 3-85 21 240907 HOSE,MOLDED 2-35 50 DC130162
HOSE 3-85 13 240926 HOSE,MOULDED,CAC INLET 2-75 23 206366
HOSE 3-85 12 240957 HOSE,MOULDED,CAC-ENGINE 2-75 24 206365
HOSE 3-85 34 241500 HOSE,OIL COOLER INLET 2-73 4 207442
HOSE 4-3 19 241502 HOSE,OIL COOLER OUTLET 2-73 5 207441
HOSE 4-3 36 241504 HOSE,PUSHLOCK 2-73 47 130001
HOSE 4-3 35 241507 HOSE,PUSHLOCK 2-73 46 130002
HOSE 4-3 33 241509 HOSE,PUSHLOCK 3-61 24 130020
HOSE 4-3 32 241511 HOSE,PUSHLOCK 3-65 4 130020
HOSE 4-3 52 241513 HOSE,PUSHLOCK 3-79 9 130002
HOSE 4-3 21 241517 HOSE,RADIATOR,BTM 2-73 22 206425
HOSE 4-3 30 241519 HOSE,RADIATOR,TOP 2-73 21 206426
HOSE 4-3 37 241520 HOSE,REDUCER,CAC 2-75 7 207286
HOSE 4-3 22 241521 HOSE,SUCTION 4-3 18 203978
HOSE 4-3 31 241522 HOSE,SURGE TANK,OUTLET 2-73 3 207451
HOSE 4-3 40 241539 HOSE,TEFLON 5-3 7 204628
HOSE 4-3 25 241547 HOUSING 3-31 10 ZF160095

B30L 4X4 MKII


9-9
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
HOUSING 3-37 160 ZF160103 KIT,EXHAUST BRAKE VALVE 2-43 120 DC260113
HOUSING 3-37 220 ZF160104 KIT,GASKET CYLINDER CRANK-
2-7 335 DC260106
HOUSING 3-37 160 ZF160114 CASE
HOUSING 3-37 220 ZF160114 KIT,GASKET WATER PUMP 2-57 15 DC260117
HOUSING,2-PIN PLUG 2-45 287 DC120218 KIT,GEARING 2-47 95 DC260114
HOUSING,BRAKE 3-81 29 221458 KIT,GEARING 2-47 100 DC260115
HOUSING,CHARGING AIR KIT,PISTON RING 2-23 20 DC260108
2-41 25 DC221915
ELBOW KIT,PISTON RING 2-37 85 DC260111
HOUSING,COMPRESSION KIT,REPAIR COMPRESSOR
5-9 30 NSI 2-37 80 DC260110
SPRING DC221907
HOUSING,COUPLING 2-5 6 162551 KIT,SEAL 4-15 19 221422
HOUSING,FRONT 2-47 20 DC221930 KIT,SEAL 4-15 21 221423
HOUSING,FRONT SECTION 3-13 10 ZF160121 KIT,SEAL 4-15 22 221424
HOUSING,GEAR SHIFT 3-41 800 ZF160096 KIT,SEAL 4-15 23 224412
HOUSING,LAMP 6-27 5 200221 KIT,SEAL 4-15 24 224413
HOUSING,LAMP 6-29 2 200221 KIT,SEAL ORBITAL VALVE 4-21 4 220697
HOUSING,OIL FEED 3-13 160 ZF160099 KIT,SEAL RING 2-27 10 DC260109
HOUSING,REAR SECTION 3-13 30 ZF160122 KIT,SEAL,CYL 4-23 9 140578
HOUSING,UNLODER VALVE 5-9 33 NSI KIT,SEAL,CYL 4-9 8 140575
HUB,VISCOUS 2-59 15 DC221390 KIT:WHEEL DIFF.CASE ONLY 3-69 18 221956
HUB:MACHINED WET BRAKE 3-63 35 161784 KNOB:HANDLE 7-13 28 202922
HUB:MACHINED WET BRAKE 3-67 35 161784 LAMP HOLDER:SWF SWITCHES 6-19 4 202570
IDLER 3-17 160 ZF160137 LAMP,RED,LED,BRAKE/
6-19 10 204308
IDLER 3-17 160 ZF160139 PARK,REAR
IDLER 3-19 160 ZF160142 LAMP,RED,LED,BRAKE/
6-29 3 204308
IDLER 3-19 160 ZF160143 PARK,REAR
IDLER 3-21 160 ZF160144 LAMP,RED,LED,BRAKE/
6-5 5 204308
IDLER 3-23 160 ZF160148 PARK,REAR
IDLER 3-25 160 ZF160151 LATCH,FRG15 AIR CLEANER 2-65 3 220723
IDLER 3-27 160 ZF160151 LENS,INTERAXLE LOCK SWITCH 6-17 4 203852
IGN SOLENOID BOX ASSEMBLY 6-7 3 NSI LENS,INTERAXLE LOCK SWITCH 6-33 15 203852
INFORMER 2-63 9 200466 LENS: HEADLAMP SWITCH(SWF) 6-19 9 202415
INJECTOR,COMPLETE 2-15 260 DC221852 LENS: HEADLAMP SWITCH(SWF) 6-33 14 202415
INPUT SPEED SENSOR 6-11 4 NSI LEVEL,INDICATOR 7-19 1 210105
INSERT AEESMBLY 5-5 7 NSI LEVER 2-43 100 DC220960
INSERT,COVER TO CYLINDER LEVER,CONTROL 2-47 35 DC221932
2-19 35 DC221866
HEAD LEVER,LEVELLING VALVE 5-3 36 202499
INSERT,FILTER 2-31 45 DC221898 LID,HYD TANK ACCESS 4-3 15 174398
INSERT:BLANK SWITCH 6-33 9 202423 LID,HYD TANK ACCESS 7-19 6 174398
INSIDE LOCK LUXURY SEAT 7-13 19 202443 LINE,CONSTANT THROTTLE 2-17 200 DC130193
INTERMEDIATE,PIECE OIL PUMP 2-7 71 DC221804 LINER KIT 7-7 14 260679
INTERMEDIATE,PIECE TURBO 2-7 83 DC221806 LINER,CYLINDER 2-7 101 DC221808
J-BOLT,(INCL.NUT) 6-31 2 100187 LOAD SENSOR 3-55 740 ZF200004
KEY,IGNITION,DEERE POLLACK 6-13 14 224139 LOCK 2-19 41 DC221867
KIT, CYLINDER HEAD GASKET 2-15 390 DC260107 LOCK TAG 3-61 16 170031
KIT, EXTERNAL PLUNGER 4-19 30 224387 LOCK TAG 7-11 14 170031
KIT, INTERSECTION SEALS 4-19 39 224391 LOCK TAG 7-17 2 170031
KIT, ITERNAL SPRINGS 4-19 31 224388 LOCK TAG 7-7 3 170031
KIT, LEVER HOLDER 4-19 34 224389 LOCK TAG 7-9 3 170031
KIT, PLUG 4-19 33 224392 LOCK UP SOLENOID 6-11 6 NSI
KIT, PRESSURE RELIEF PORT A 4-19 36 224385 LOCK, ADJUSTER 3-73 2 NSI
KIT, PRESSURE RELIEF PORT B 4-19 35 224386 LOCK,BEARING CAP ADJUSTER
3-73 7 221030
KIT, SEAL 4-17 19 221422 R/H
KIT, SEAL 4-17 21 221423 LOCK:BEARING CAP 3-69 3 221978
KIT, SEAL 4-17 22 221424 LOCKING SLIDE 7-13 22 202920
KIT, SEAL 4-17 23 224412 LOCKNUT 3-63 26 160722
KIT, SEAL 4-17 24 224413 LOCKNUT 3-67 26 160722
KIT, VALVE SPOOL 4-19 32 224393 MAGNET 7-19 11 201412
KIT,ADAPTOR EMERGENCY MAIN SOLENOID BANK 6-11 10 NSI
3-3 15 222314
PUMP MANIFOLD,3 PORT,HYD TEST
4-3 10 173782
KIT,ARMATURE 2-47 105 DC260116 POINT
KIT,EXHAUST BRAKE 2-43 95 DC260112 MANIFOLD,6-PORT 5-3 35 172029

B30L 4X4 MKII


9-10
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
MANIFOLD,EXHAUST 2-43 5 DC221917 NUT,BRACKET TO CHARGING
2-33 30 DC100604
MASTER SLIDE 7-13 24 202444 AIR PIPE
MFA10,W/LIGHT CLUSTER,B30L NUT,CASTLE 4-23 4 100341
6-33 11 208740
D# NUT,CASTLE 4-9 4 100333
MOTOR, STARTER, 24V/4KW, NUT,CHARGE AIR PIPE AT
2-49 1 DC221926 2-35 175 DC100604
BOSCH WATER PUMP
MOTOR,STARTER 24V/4KW NUT,CHARGE AIR PIPE TO
6-13 10 DC221926 2-35 345 DC100383
BOSCH HOUSING
MOTOR,STARTER 24V/4KW NUT,CYLINDER TO BRACKET 2-43 200 DC100117
6-5 15 DC221926
BOSCH NUT,CYLINDER TO LEVER 2-43 210 DC100359
MOTOR,STARTER 24V/ NUT,ENGINE START/STOP 2-45 134 DC100700
2-47 5 DC221926
4KW,BOSCH NUT,FAN CLUTCH AT ADAPTOR
2-59 20 DC100359
MOULDED RUBBER BUFFER 3-61 5 201224 PIECE
MOUNT,FORWARD,LOW CAB 7-3 1 170566 NUT,FLANGED EXHAUST BRAKE
2-43 125 DC100296
MOUNTING,ENGINE LEFT 2-61 10 DC221956 TO TURBOCHARGER
MOUNTING,ENGINE RIGHT 2-61 10 DC221957 NUT,GEAR TO COMPRESSOR 2-37 55 DC100696
MOUNTING,ENGINE,OM906LA 2-3 7 183140 NUT,HEX 6-35 9 NSI
MOUNTING,RUBBER,D#,USED NUT,HEXAGON 3-13 300 ZF100034
2-69 6 206945
WITH NUT,HEXAGON 3-35 70 ZF100034
MTG PLT 3-85 14 174948 NUT,HEXAGON 3-41 971 ZF100033
MTG PLT,BULKHEAD FTG,SAHR 3-77 17 174948 NUT,HEXAGON 3-5 50 ZF100035
MTG,BAND 5-3 17 200318 NUT,HEXAGON 6-27 6 100293
MTG,BAND,AIR CLEANER,FRG15 2-63 3 206496 NUT,HEXAGON 6-29 8 100293
MTG,ENGINE,REAR,LH,B30L MKII 2-3 5 178060 NUT,LEVER TO THROTTLE
2-43 115 DC100699
MTG,ENGINE,REAR,RH,B30L VALVE
2-3 6 178061
MKII NUT,LOCK 7-11 5 161571
MTG,HYD BLOCK,B30D 4-7 33 174692 NUT,NYLOC 2-63 12 100314
MTG,MEGI,LARGE 7-3 20 190637 NUT,NYLOC 2-69 16 100312
MTG,REAR,ENG,B30L,ETT SPE- NUT,NYLOC 2-73 56 100312
2-3 1 178062
CIAL NUT,NYLOC 2-73 55 100314
MTG,RUBBER,CAC-CHASSIS 2-75 12 206523 NUT,NYLOC 2-75 56 100312
MTG,RUBBER,T/MISSION,SPLT 2-3 4 207646 NUT,NYLOC 2-75 55 100314
MTG,ZF6WG210 3-3 2 174055 NUT,NYLOC 3-3 11 100314
MTG,ZF6WG210,TOP,LH 3-3 4 174560 NUT,NYLOC 3-57 5 100314
MTG,ZF6WG210,TOP,RH 3-3 3 174562 NUT,NYLOC 3-59 15 100394
MTG:MEGI 3-3 8 200173 NUT,NYLOC 3-61 22 100314
NECK,FILTER 2-53 30 DC221940 NUT,NYLOC 3-61 6 100316
NECKBUSH,CYL,ARM LIFT 4-23 12 160237 NUT,NYLOC 3-61 8 100323
NECKBUSH,CYL,BUCKET TILT 4-9 5 160236 NUT,NYLOC 3-65 8 100314
NIPPLE,GREASE 3-61 11 200036 NUT,NYLOC 3-65 1 100326
NIPPLE,GREASE 4-9 2 200036 NUT,NYLOC 4-5 77 100316
NIPPLE,GREASE 7-11 11 200036 NUT,NYLOC 4-7 74 100314
NIPPLE,GREASE 7-17 9 200038 NUT,NYLOC 5-11 2 100314
NIPPLE,GREASE 7-7 7 200036 NUT,NYLOC 6-27 10 100312
NIPPLE,SUCTION HOSE 4-3 17 160853 NUT,NYLOC 6-31 19 100310
NOZZLE,OIL 2-7 59 DC221801 NUT,NYLOC 7-13 25 100309
NUT 3-59 11 200230 NUT,NYLOC 7-19 15 100316
NUT 5-5 20 NSI NUT,NYLOC 7-3 38 100310
NUT 6-31 9 NSI NUT,NYLOC 7-3 29 100312
NUT 6-31 12 NSI NUT,NYLOC 7-3 8 100314
NUT 6-31 22 NSI NUT,NYLOC 7-3 5 100316
NUT, ALTERNATOR TO SUP- NUT,NYLOC 7-3 23 100316
2-49 140 DC100491
PORT NUT,NYLOC 7-3 16 100323
NUT, FROM HEATER PLUG TO NUT,RING GEAR 3-73 30 221091
2-45 317 DC100603
GROUND NUT,STARTING MOTOR TO TIM-
NUT, NYLOC 2-73 57 100310 2-47 110 DC100096
ING CASE
NUT, STARTING MOTOR TO TIM- NUT,STOVER 2-3 15 100653
2-49 2 DC100096
ING CASE NUT,STOVER 2-67 10 100652
NUT,2-PIN PLUG 2-45 293 DC100664 NUT,STOVER 2-67 3 100657
NUT,ADJUSTING SCREW 2-17 350 DC100683 NUT,STOVER 3-3 10 100654
NUT,ADJUSTING SCREW 5-9 28 NSI NUT,STOVER 3-61 3 100654

B30L 4X4 MKII


9-11
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
NUT,TURBOCHARGER TO MANI- O RING 5-3 15 140370
2-35 10 DC100296
FOLD M10 O RING 5-5 3 NSI
NUT,UNION FUEL LINES 2-29 40 DC120210 O RING 5-5 8 NSI
NUT,WHEEL 3-63 36 100510 O RING 5-5 9 NSI
NUT,WHEEL 3-67 36 100510 O RING 5-5 17 NSI
NUT,WING BRASS 6-31 3 100275 O RING 5-7 11 NSI
NUT.STEERING WHEEL COLUMN 7-15 2 200284 O RING 5-9 4 NSI
NUT:PINION 3-75 62 221169 O RING 5-9 10 NSI
NUT:RING GEAR BOLT 3-69 31 221962 O RING 5-9 29 NSI
O RING 3-11 40 ZF140021 O RING 7-11 19 140117
O RING 3-13 270 ZF140018 O RING 7-11 23 140162
O RING 3-13 452 ZF140022 O RING 7-11 29 140162
O RING 3-13 472 ZF140022 O RING 7-11 9 140202
O RING 3-15 380 ZF140019 O RING 7-11 6 140203
O RING 3-15 340 ZF140019 O RING 7-19 8 140385
O RING 3-17 60 ZF140016 O RING, 4-13 30 140062
O RING 3-17 70 ZF140020 O RING,PLANET PIN 3-63 9 140262
O RING 3-19 60 ZF140016 O RING,PLANET PIN 3-67 9 140262
O RING 3-19 70 ZF140017 O,RING 4-21 3 220610
O RING 3-21 60 ZF140016 OIL COOLER,MODINE 3-57 9 203376
O RING 3-21 70 ZF140017 OIL SEAL & RETAINER 3-75 59 221167
O RING 3-23 60 ZF140016 ORIFICE 3-17 12 ZF120007
O RING 3-23 70 ZF140017 ORIFICE 3-25 12 ZF120007
O RING 3-25 60 ZF140016 ORIFICE 3-27 12 ZF120007
O RING 3-25 70 ZF140017 ORIFICE 3-37 20 ZF120006
O RING 3-27 60 ZF140016 ORIFICE 4-15 3 224399
O RING 3-27 70 ZF140017 ORIFICE 4-15 9 224400
O RING 3-29 64 ZF140004 ORIFICE 4-17 3 224399
O RING 3-3 19 NSI ORIFICE 4-17 9 224400
O RING 3-31 462 ZF140006 O-RING 3-81 6 NSI
O RING 3-31 514 ZF140007 O-RING 3-81 8 NSI
O RING 3-31 606 ZF140008 O-RING 3-81 18 NSI
O RING 3-31 20 ZF140025 O-RING 4-11 16 223210
O RING 3-33 110 ZF140005 O-RING 4-11 29 223218
O RING 3-37 14 ZF140003 O-RING 4-13 5 223218
O RING 3-41 969 ZF140002 O-RING 4-13 27 223243
O RING 3-41 822 ZF140003 O-RING 4-13 7 223244
O RING 3-41 872 ZF140009 O-RING 4-7 82 145010
O RING 3-41 968 ZF140023 OSCIL JOINT 7-11 1 180504
O RING 3-45 42 ZF140012 OUTPUT SPEED SENSOR 6-11 9 NSI
O RING 3-49 56 ZF140014 P CLIP 2-73 34 201419
O RING 3-51 482 ZF140010 P CLIP 2-73 30 203681
O RING 3-55 540 ZF140003 P CLIP 2-73 29 203764
O RING 3-55 610 ZF140008 P CLIP 2-75 30 203681
O RING 3-9 80 ZF140015 P/SHAFT 3-59 10 290123
O RING 4-11 25 222277 P/SHAFT 3-59 7 290571
O RING 4-11 5 222290 P/SHAFT 3-59 1 290583
O RING 4-23 10 140131 P/SHAFT 3-59 4 290663
O RING 4-23 14 140158 PACKING,PREFORMED 5-7 8 NSI
O RING 4-23 6 140169 PAD,SLIDING 3-31 522 ZF150023
O RING 4-23 11 140220 PAN,OIL 2-11 5 DC221526
O RING 4-3 4 140159 PANEL,INSTRUMENT FWD SAHR 6-33 1 204941
O RING 4-5 90 122007 PEG LOCATION 5-5 11 NSI
O RING 4-5 86 122087 PILOT VALVE DFRI COMPLETE 4-13 3 223247
O RING 4-5 57 140728 PIN 3-31 510 ZF150022
O RING 4-5 89 140728 PIN 3-81 20 221447
O RING 4-5 71 140731 PIN ASSY 7-11 20 160383
O RING 4-5 56 145010 PIN ASSY,LATCH 7-11 2 201440
O RING 4-7 37 140728 PIN,BODY PIVOT 7-7 5 260071
O RING 4-9 10 NSI PIN,BRAKE SPRING 3-81 20 221446
O RING 4-9 14 NSI PIN,COTTER 3-69 5 200883
O RING 4-9 15 NSI PIN,COTTER RH 3-73 3 221031

B30L 4X4 MKII


9-12
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
PIN,CYLINDRICAL 2-25 15 DC221885 PIPE,PLASTIC RETURN PIPE TO
2-55 115 DC130210
PIN,CYLINDRICAL 3-13 40 ZF150002 CRANKCASE
PIN,DOWEL 2-7 23 DC100059 PIPE,RETARDER 2-57 DC130211
PIN,DOWEL GEAR TO CRANK- PIPE,SUCTION 2-39 20 DC130162
2-21 10 DC100687
SHAFT PIPE,SUCTION 2-39 5 DC130212
PIN,LOCKING 3-31 458 ZF150010 PIPE,SUCTION 2-51 25 DC130207
PIN,LOCKING COVER ATTACH- PIPE,SUCTION LINE 2-73 16 206434
2-27 60 DC221892
MENT PIPE,VENT LINE 2-73 10 206944
PIN,PISTON 2-23 25 DC221881 PISTON 2-15 120 DC221846
PIN,PIVOT,FRONT AXLE 3-61 18 160459 PISTON 2-37 35 DC221911
PIN,PLANET GEAR 3-63 10 160688 PISTON 3-17 50 ZF160118
PIN,PLANET GEAR 3-67 10 160688 PISTON 3-19 50 ZF160119
PIN,PRESSURE 4-11 11 223651 PISTON 3-21 50 ZF160119
PIN,PRESSURE A10 71 4-13 18 224693 PISTON 3-23 50 ZF160119
PIN,SLOT 3-29 140 ZF150003 PISTON 3-25 50 ZF160119
PIN,STEERING CYL 7-17 4 160446 PISTON 3-27 50 ZF160119
PIN,STEERING CYL 7-7 11 160393 PISTON 3-31 422 ZF160081
PIN,STEERING CYL,ADT 7-17 8 160393 PISTON 3-37 50 ZF160102
PIN,TIP CYL,TOP 7-9 4 160546 PISTON 3-37 70 ZF160108
PIN:LOCK NUT 3-63 24 201745 PISTON 3-37 30 ZF160112
PIN:LOCK NUT 3-67 24 201745 PISTON 3-41 850 ZF160097
PINION BRG HOUSING & CUP PISTON 3-43 40 ZF160109
3-75 57 221166
ASSY PISTON 3-81 23 221452
PINION:SIDE 3-69 26 221947 PISTON 4-23 8 161319
PIPE 3-15 310 ZF180002 PISTON 4-9 6 161317
PIPE 3-15 350 ZF180003 PISTON 5-9 8 NSI
PIPE 3-15 420 ZF180004 PISTON 5-9 18 NSI
PIPE 3-15 430 ZF180005 PISTON A10 71 4-13 19 223248
PIPE 3-15 440 ZF180006 PISTON,ACCUM 3-79 33 210244
PIPE 3-15 314 ZF180009 PISTON,COMPLETE 4-11 14 222292
PIPE 3-15 354 ZF180009 PISTON,CONTROL 3-37 90 ZF160111
PIPE ASSY 3-85 25 174571 PISTON,CONTROL 4-11 26 NSI
PIPE ASSY 3-85 9 174572 PISTON,CONTROL 4-13 12 226046
PIPE ASSY,BRAKE LINE REAR PISTON,FITTING SIZE 1, HEIGHT
3-77 12 174570 2-23 15 DC221878
SAHR -.30
PIPE, AT CYLINDER HEAD 2-39 180 DC130205 PISTON,FITTING SIZE 11,
2-23 15 DC221879
PIPE,AIR INTAKE,B30L MKII 2-63 4 208661 HEIGHT -.60
PIPE,AIR LINE 5-3 25 130029 PISTON,FITTING SIZE 111,
2-23 15 DC221880
PIPE,AIR ON TURBOCHARGER 2-35 90 DC130202 HEIGHT -.90
PIPE,AT WATERPUMP 2-39 185 DC130206 PISTON,ROD 4-11 27 222280
PIPE,BREATHER 2-19 115 DC130194 PISTON,STANDARD 2-23 15 DC221877
PIPE,CAC OUTLET 2-75 11 206782 PIVOT,BALL 2-43 105 DC220981
PIPE,CHARGE AIR 2-35 130 DC130203 PLANET CARRIER 3-63 19 161691
PIPE,EXHAUST BRANCH,B30L PLANET CARRIER 3-67 19 161691
2-67 1 208662
MKII PLANET GEAR 3-63 13 203366
PIPE,EXHAUST MAIN,RH,B30L PLANET GEAR 3-63 13 206606
2-67 6 208663
MKII PLANET GEAR 3-67 13 203366
PIPE,EXHAUST,MAIN,LH,B30L PLANET GEAR 3-67 13 206606
2-67 8 208664
MKII PLANET,THRUST 3-63 12 160748
PIPE,FROM FUEL FILTER TO PLANET,THRUST 3-67 12 160748
2-29 20 DC130199
FEED PUMP PLATE 3-41 959 ZF170001
PIPE,FROM FUEL FILTER TO PLATE, INFORMATION 5-7 3 NSI
2-33 100 DC130201
SOLENOID VALVE PLATE, PORT 4-11 3 NSI
PIPE,FROM SOLENOID VALVE PLATE,BASE 5-11 4 NSI
2-33 40 DC130200
TO HEATER PLUGS PLATE,COVER 3-33 100 ZF170007
PIPE,FUEL PUMP TO INJECTOR PLATE,COVER 3-53 50 ZF170002
2-29 5 DC130197
NOZZLE PLATE,COVER,FLY-
PIPE,FUEL TO CYLINDER HEAD 2-29 15 DC130198 2-3 9 175112
WHEEL,HOUSING
PIPE,MAKE-UP LINE 2-73 15 206435 PLATE,DISTRIBUTOR 4-11 7 223648
PIPE,OIL COOLER CIRCUIT 2-73 14 206436 PLATE,DUCT 3-35 20 ZF170011
PIPE,OIL FEED 2-55 8 DC130208 PLATE,DUCT 3-35 20 ZF170012
PIPE,OIL RETURN 2-55 35 DC130209 PLATE,DUCT 3-39 380 ZF170006

B30L 4X4 MKII


9-13
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
PLATE,FIXING 3-13 60 ZF170003 PLUG,BRONZE THRUST 3-67 18 160194
PLATE,FIXING 3-13 240 ZF170003 PLUG,CLOSURE HEX SOCKET 3-63 8 120396
PLATE,FIXING 3-37 190 ZF200019 PLUG,CLOSURE HEX SOCKET 3-67 8 120396
PLATE,FIXING 3-37 250 ZF200019 PLUG,EXPANSION 2-17 325 DC120236
PLATE,LOCK 3-63 33 160360 PLUG,EXPANSION 2-7 95 DC120226
PLATE,LOCK 3-67 33 160360 PLUG,EXPANSION 25MM 2-13 25 DC220545
PLATE,PORT A10V 4-13 8 226039 PLUG,EXPANSION 26MM 2-13 25 DC120230
PLATE,RETAINER 3-63 32 160190 PLUG,EXPANSION 34MM 2-13 15 DC220543
PLATE,RETAINER 3-67 32 160190 PLUG,EXPANSION 36MM 2-13 15 DC120229
PLATE,RETAINER 7-11 17 160261 PLUG,EXPANSION 40MM 2-7 53 DC120195
PLATE,RETAINER 7-11 15 170467 PLUG,EXPANSION FOR WEB
2-13 20 DC120098
PLATE,RETAINER,ARTICULA- COOLING BORE
7-11 18 160309
TION PLUG,EXPANSION FOR WEB
2-13 20 DC120201
PLATE,RETAINING 4-11 15 223649 COOLING BORE
PLATE,RETAINING 5-11 5 NSI PLUG,HEATER CHARGE AIR PIPE 2-33 125 DC221904
PLATE,SWASH 4-11 17 223657 PLUG,HEX HEAD 3-57 15 120392
PLATE,TOP 5-11 3 NSI PLUG,HOLLOW 3-79 17 120293
PLATE,TYPE 3-13 120 ZF200014 PLUG,HOLLOW 3-79 20 121224
PLATE:FRICTION (ID.SPLINED) 3-69 34 221965 PLUG,HOLLOW HEX 5-3 30 121224
PLATE:FRICTION (OD.SPLINED) 3-69 33 221964 PLUG,MAGNETIC 3-63 42 120334
PLATE:PRESSURE 3-69 35 221966 PLUG,MAGNETIC 3-67 42 120334
PLT, MTG BRK, VENT LINES 2-73 38 174673 PLUG,MAGNETIC 3-81 9 221449
PLT,B/H,MTG 3-77 14 174945 PLUG,OIL-MAGNET(400/20/40) 2-11 20 DC120029
PLT,B/H,MTG 3-85 11 174945 PLUG,SCREW 2-31 40 DC100173
PLT,MTG,BONNET 7-3 27 171600 PLUG,SCREW 2-7 167 DC120114
PLT,MTG,COOLING PIPES 2-73 42 174557 PLUG,SCREW 2-7 125 DC120158
PLT,RETAINER 3-61 17 170467 PLUG,SCREW 2-7 161 DC120170
PLT,RETAINER 7-7 4 170467 PLUG,SCREW 2-7 149 DC120227
PLT,RETAINER,FLAT,PIN TAG,ADT 7-17 3 170467 PLUG,SCREW 2-9 32 DC120114
PLT,RETAINER,FLAT,PIN TAG,ADT 7-9 2 170467 PLUG,SCREW 2-9 40 DC120120
PLT,SEAT,LOW CAB 7-3 25 170567 PLUG,SCREW 3-13 471 ZF120003
PLT,SPACER,CAC 2-75 43 173733 PLUG,SCREW 3-13 451 ZF120008
PLT,WASHER,HYD,TANK,MTG 7-19 13 172276 PLUG,SCREW 3-31 604 ZF120001
PLUG 3-55 56 ZF200038 PLUG,SCREW 3-31 520 ZF120005
PLUG 3-55 52 ZF200039 PLUG,SCREW 3-37 13 ZF120004
PLUG 3-55 54 ZF200041 PLUG,SCREW 3-41 821 ZF120004
PLUG 3-63 45 120128 PLUG,SCREW 3-49 55 ZF120005
PLUG 3-67 45 120128 PLUG,SCREW 3-51 481 ZF120001
PLUG 3-81 30 221459 PLUG,SCREW,HEX 2-9 50 DC220100
PLUG 3-81 13 221463 PLUG,SCREW,RET-THERMO 2-7 113 DC120116
PLUG 4-11 30 223220 PLUG,WELCH 2-7 47 DC220543
PLUG 4-11 24 NSI PLUG,WELCH 2-7 47 DC220549
PLUG 4-11 33 NSI PLUG,WELCH 3-71 37 200536
PLUG 4-13 29 223212 PLUG,WELCH 3-73 40 200536
PLUG 4-13 4 223220 POT,SPRING 3-31 414 ZF160079
PLUG 4-21 2 220609 PRE-CLEANER (ADT 240) 2-63 1 290230
PLUG 4-5 83 120333 PRESSURE PLATE 3-43 60 ZF160110
PLUG 5-3 34 120587 PRESSURE PLATE 3-73 35 221018
PLUG 5-5 21 NSI PRESSURE PLATE SNAP RING 3-73 36 221019
PLUG 5-9 13 NSI PRESSURE REGULATOR 3-37 180 ZF200044
PLUG 5-9 16 NSI PRESSURE REGULATOR 3-37 240 ZF200044
PLUG 7-19 12 120333 PULLEY 2-57 285 DC221953
PLUG ASSY 3-81 5 221468 PULLEY,GUIDE FUEL FEED
2-57 320 DC221954
PLUG ASSY 3-81 17 221469 PUMP
PLUG ASSY 3-81 7 221470 PUMP HOUSING 4-13 28 223233
PLUG VSTI 4-13 11 223246 PUMP, ROTATION 4-11 1 210305
PLUG, 2-11 85 DC120200 PUMP,#31 A10VO74 SERVICE 4-3 16 210492
PLUG, HEAD, HEX 5-7 13 NSI PUMP,#31 A10VO74 SERV-
4-13 1 210492
PLUG,2-PIN 2-45 263 DC221927 ICE,D#ADT
PLUG,ALLEN 2-7 137 DC100173 PUMP,#52 A10VO28 E/
4-3 2 210493
PLUG,BLANKING 5-3 14 120399 STEER,D#ADT
PLUG,BRONZE THRUST 3-63 18 160194 PUMP,DOUBLE 3-85 18 210670

B30L 4X4 MKII


9-14
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
PUMP,DOUBLE SAHR 3-83 12 210670 RING,PISTON 3-27 230 ZF160073
PUMP,FUEL 2-27 25 DC221889 RING,PISTON 3-31 426 ZF160027
PUMP,FUEL INJECTION 2-27 5 DC221888 RING,PISTON 3-33 20 ZF160028
PUMP,HAND,MANUAL OVER- RING,PISTON 3-9 60 ZF160028
3-79 16 210671
RIDE SAHR RING,PISTON 3-9 90 ZF160029
PUMP,HANDLIFT& PREFILTER RING,RETAINING 2-23 30 DC221882
2-69 1 DC220461
LATES RING,RETAINING 3-17 80 ZF160116
PUMP,HOUSING 4-11 32 222281 RING,RETAINING 3-17 220 ZF160155
PUMP,OIL 2-51 5 DC221937 RING,RETAINING 3-19 80 ZF160116
PUMP,OIL PRESSURE 3-11 100 ZF200013 RING,RETAINING 3-19 220 ZF160155
PUMP,WATER WITH GASKETS 2-57 8 DC221949 RING,RETAINING 3-21 80 ZF160116
PURIFIER,EXHAUST 2-67 5 210201 RING,RETAINING 3-23 220 ZF160011
QUICK COUPLER 3-83 23 120235 RING,RETAINING 3-23 18 ZF160012
QUICK COUPLER 3-85 35 120235 RING,RETAINING 3-23 80 ZF160116
R/BODY & LINER 7-7 13 182654 RING,RETAINING 3-25 200 ZF160011
RACE,BEARING 4-21 5 220608 RING,RETAINING 3-25 190 ZF160018
RACE,INNER 3-63 14 206599 RING,RETAINING 3-25 80 ZF160116
RACE,INNER 3-67 14 206599 RING,RETAINING 3-27 200 ZF160011
RADIATOR,ALUMINIUM,BEHR,#D 2-73 27 206187 RING,RETAINING 3-27 190 ZF160018
RAIL HANDLE 7-13 27 202921 RING,RETAINING 3-27 80 ZF160116
RANGE SELECTOR 3-55 10 ZF200035 RING,RETAINING 3-29 90 ZF160019
RANGE SELECTOR 6-17 9 ZF200035 RING,RETAINING 3-31 482 ZF160019
REDUCER 3-79 11 120983 RING,RETAINING 3-33 40 ZF160017
REDUCER 3-79 38 120983 RING,RETAINING 3-5 130 ZF160018
REDUCER 3-83 21 120284 RING,RETAINING 3-9 18 ZF160013
REDUCER 3-85 19 120188 RING,RETAINING 4-21 7 220611
REDUCER 3-85 6 120247 RING,RETAINING COVER
2-27 65 DC221893
REDUCER 3-85 31 120284 ATTACHMENT
REDUCER 5-3 13 120169 RING,RETAINING,45X2.20 3-33 50 ZF160025
REDUCER,STACK 2-63 7 201819 RING,RETAINING,45X2.25 3-33 50 ZF160014
REPAIR KIT 5-9 34 220650 RING,RETAINING,45X2.30 3-33 50 ZF160024
RESEVOIR,AIR 5-3 16 203896 RING,RETAINING,45X2.35 3-33 50 ZF160015
RESISTOR,120OHM,0.5W,POT- RING,RETAINING,45X2.40 3-33 50 ZF160023
6-17 5 207028
TED RING,RETAINING,45X2.45 3-33 50 ZF160016
RESISTOR,120OHM,0.5W,POT- RING,RETAINING,45X2.50 3-33 50 ZF160022
6-9 3 207028
TED RING,RUBBER 2-45 17 DC221771
RETAINER,SPRING 2-13 75 DC221839 RING,SEAL 2-11 25 DC140155
RETAINER,SPRING 2-13 110 DC221844 RING,SEAL 2-13 50 DC140160
RING 3-11 102 ZF160006 RING,SEAL 2-15 125 DC140184
RING GEAR 3-63 28 201782 RING,SEAL 2-29 30 DC140172
RING GEAR 3-67 28 201782 RING,SEAL 2-31 35 DC140063
RING GEAR 3-67 28 206607 RING,SEAL 2-31 23 DC140174
RING GEAR BOLT & NUT KIT 3-73 29 221163 RING,SEAL 2-31 28 DC140188
RING GEAR THRUST SCREW 3-73 10 221029 RING,SEAL 2-37 45 DC140193
RING GEAR,CARRIER 3-63 29 160711 RING,SEAL 2-39 195 DC140149
RING GEAR,CARRIER 3-67 29 160711 RING,SEAL 2-53 35 DC140195
RING SEAL 2-11 330 DC140145 RING,SEAL 2-57 205 DC140110
RING,ANTI-EXTRUSION 4-9 12 NSI RING,SEAL 2-7 173 DC140149
RING,BACK UP 4-23 5 140411 RING,SEAL 2-7 275 DC140149
RING,LOCK 2-17 370 DC221862 RING,SEAL 2-7 119 DC140150
RING,OIL FEED 3-31 472 ZF160094 RING,SEAL 2-7 143 DC140172
RING,PISTON 3-17 250 ZF160030 RING,SEAL 2-7 251 DC140172
RING,PISTON 3-17 250 ZF160073 RING,SEAL 2-7 293 DC140178
RING,PISTON 3-19 250 ZF160030 RING,SEAL 2-7 107 DC140181
RING,PISTON 3-19 250 ZF160073 RING,SEAL 2-7 131 DC140182
RING,PISTON 3-21 240 ZF160030 RING,SEAL 2-9 35 DC140149
RING,PISTON 3-21 240 ZF160073 RING,SEAL 2-9 45 DC140151
RING,PISTON 3-23 250 ZF160030 RING,SEAL 2-9 55 DC140155
RING,PISTON 3-23 250 ZF160073 RING,SEAL 2-9 118 DC140178
RING,PISTON 3-25 230 ZF160030 RING,SEAL AIR PIPE 2-35 115 DC140191
RING,PISTON 3-25 230 ZF160073 RING,SEAL CHARGE AIR PIPE 2-35 140 DC140192
RING,PISTON 3-27 230 ZF160030

B30L 4X4 MKII


9-15
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
RING,SEAL CONSTANT THROT- RING,SNAP,S=2.70 3-21 150 ZF160047
2-17 195 DC140167
TLE TO HEAD RING,SNAP,S=2.70 3-23 150 ZF160047
RING,SEAL FITTING TO INTER- RING,SNAP,S=2.70 3-25 150 ZF160062
2-57 270 DC140182
MEDIATE PIECE RING,SNAP,S=2.70 3-27 150 ZF160062
RING,SEAL FUEL PIPE TO FUEL RING,SNAP,S=2.85 3-17 500 ZF160063
2-33 115 DC140189
FILTER RING,SNAP,S=2.85 3-19 150 ZF160057
RING,SEAL FUEL PIPE TO SOLE- RING,SNAP,S=2.85 3-21 150 ZF160057
2-33 120 DC140190
NOID VALVE RING,SNAP,S=2.85 3-23 150 ZF160057
RING,SEAL INJECTOR TO CYLIN- RING,SNAP,S=2.85 3-25 150 ZF160063
2-15 275 DC140179
DER HEAD RING,SNAP,S=2.85 3-27 150 ZF160063
RING,SEAL INJECTOR TO CYLIN- RING,SNAP,S=3.00 3-17 500 ZF160064
2-15 275 DC140185
DER HEAD RING,SNAP,S=3.00 3-19 150 ZF160048
RING,SEAL INJECTOR TO CYLIN- RING,SNAP,S=3.00 3-21 150 ZF160048
2-15 282 DC140186
DER HEAD RING,SNAP,S=3.00 3-23 150 ZF160048
RING,SEAL OIL FEED PIPE TO RING,SNAP,S=3.00 3-25 150 ZF160064
2-55 70 DC140149
OIL FILTER HEAD RING,SNAP,S=3.00 3-27 150 ZF160064
RING,SEAL PIPE TO SOLENOID RING,SNAP,S=3.15 3-17 500 ZF160065
2-33 95 DC140189
VALVE RING,SNAP,S=3.15 3-19 150 ZF160049
RING,SEAL PUMP TO CRANK- RING,SNAP,S=3.15 3-21 150 ZF160049
2-27 15 DC140187
CASE
RING,SNAP,S=3.15 3-23 150 ZF160049
RING,SEAL SENDER UNIT TO RING,SNAP,S=3.15 3-25 150 ZF160065
2-57 45 DC140149
FLANGE
RING,SNAP,S=3.15 3-27 150 ZF160065
RING,SEAL SOCKET TO CYLIN-
2-15 290 DC140166 RING,SNAP,S=3.30 3-17 500 ZF160066
DER HEAD
RING,SNAP,S=3.30 3-19 150 ZF160050
RING,SEALING 3-41 967 ZF160031
RING,SNAP,S=3.30 3-21 150 ZF160050
RING,SEALING 3-41 965 ZF160032
RING,SNAP,S=3.30 3-23 150 ZF160050
RING,SHIM 3-41 852 ZF160010
RING,SNAP,S=3.30 3-25 150 ZF160066
RING,SNAP 3-11 110 ZF160008
RING,SNAP,S=3.30 3-27 150 ZF160066
RING,SNAP 3-17 92 ZF160002
RING,SNAP,S=3.45 3-17 500 ZF160067
RING,SNAP 3-19 92 ZF160002
RING,SNAP,S=3.45 3-19 150 ZF160051
RING,SNAP 3-21 92 ZF160002
RING,SNAP,S=3.45 3-21 150 ZF160051
RING,SNAP 3-23 92 ZF160002
RING,SNAP,S=3.45 3-23 150 ZF160051
RING,SNAP 3-25 92 ZF160002
RING,SNAP,S=3.45 3-25 150 ZF160067
RING,SNAP 3-27 92 ZF160002
RING,SNAP,S=3.45 3-27 150 ZF160067
RING,SNAP 3-29 280 ZF160020
RING,SNAP,S=3.60 3-17 500 ZF160068
RING,SNAP 3-9 30 ZF160021
RING,SNAP,S=3.60 3-19 150 ZF160052
RING,SNAP,S=2.10 3-17 500 ZF160058
RING,SNAP,S=3.60 3-21 150 ZF160052
RING,SNAP,S=2.10 3-19 150 ZF160043
RING,SNAP,S=3.60 3-23 150 ZF160052
RING,SNAP,S=2.10 3-21 150 ZF160043
RING,SNAP,S=3.60 3-25 150 ZF160068
RING,SNAP,S=2.10 3-23 150 ZF160043
RING,SNAP,S=3.60 3-27 150 ZF160068
RING,SNAP,S=2.10 3-25 150 ZF160058
RING,SNAP,S=3.75 3-17 500 ZF160069
RING,SNAP,S=2.10 3-27 150 ZF160058
RING,SNAP,S=3.75 3-19 150 ZF160053
RING,SNAP,S=2.25 3-17 500 ZF160059
RING,SNAP,S=3.75 3-21 150 ZF160053
RING,SNAP,S=2.25 3-19 150 ZF160044
RING,SNAP,S=3.75 3-23 150 ZF160053
RING,SNAP,S=2.25 3-21 150 ZF160044
RING,SNAP,S=3.75 3-25 150 ZF160069
RING,SNAP,S=2.25 3-23 150 ZF160044
RING,SNAP,S=3.75 3-27 150 ZF160069
RING,SNAP,S=2.25 3-25 150 ZF160059
RING,SNAP,S=3.90 3-17 500 ZF160070
RING,SNAP,S=2.25 3-27 150 ZF160059
RING,SNAP,S=3.90 3-19 150 ZF160054
RING,SNAP,S=2.40 3-17 500 ZF160060
RING,SNAP,S=3.90 3-21 150 ZF160054
RING,SNAP,S=2.40 3-19 150 ZF160045
RING,SNAP,S=3.90 3-23 150 ZF160054
RING,SNAP,S=2.40 3-21 150 ZF160045
RING,SNAP,S=3.90 3-25 150 ZF160070
RING,SNAP,S=2.40 3-23 150 ZF160045
RING,SNAP,S=3.90 3-27 150 ZF160070
RING,SNAP,S=2.40 3-25 150 ZF160060
RING,SNAP,S=4.05 3-17 500 ZF160071
RING,SNAP,S=2.40 3-27 150 ZF160060
RING,SNAP,S=4.05 3-19 150 ZF160055
RING,SNAP,S=2.55 3-17 500 ZF160061
RING,SNAP,S=4.05 3-21 150 ZF160055
RING,SNAP,S=2.55 3-19 150 ZF160046
RING,SNAP,S=4.05 3-23 150 ZF160055
RING,SNAP,S=2.55 3-21 150 ZF160046
RING,SNAP,S=4.05 3-25 150 ZF160071
RING,SNAP,S=2.55 3-23 150 ZF160046
RING,SNAP,S=4.05 3-27 150 ZF160071
RING,SNAP,S=2.55 3-25 150 ZF160061
RING,SNAP,S=4.20 3-17 500 ZF160072
RING,SNAP,S=2.55 3-27 150 ZF160061
RING,SNAP,S=4.20 3-19 150 ZF160056
RING,SNAP,S=2.70 3-17 500 ZF160062
RING,SNAP,S=4.20 3-21 150 ZF160056
RING,SNAP,S=2.70 3-19 150 ZF160047
RING,SNAP,S=4.20 3-23 150 ZF160056

B30L 4X4 MKII


9-16
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
RING,SNAP,S=4.20 3-25 150 ZF160072 SCREW,CAP 2-37 110 100946
RING,SNAP,S=4.20 3-27 150 ZF160072 SCREW,CAP 3-11 21 ZF100025
RING,THRUST,NYLON 7-11 8 160366 SCREW,CAP 3-13 100 ZF100028
RING,THRUST,STEEL 7-11 7 160365 SCREW,CAP 3-13 200 ZF100044
ROD,CONNECTING 2-23 5 DC221876 SCREW,CAP 3-13 180 ZF100045
ROD,CONNECTING 2-37 30 DC221910 SCREW,CAP 3-13 220 ZF100046
ROD,CYL,STEER,ADT 4-9 3 180507 SCREW,CAP 3-15 364 ZF100027
ROD,CYL,TIP 4-23 2 180622 SCREW,CAP 3-15 328 ZF100027
ROD,PUSH INLET AND EXHAUST SCREW,CAP 3-15 360 ZF100028
2-25 25 DC221887
VALVES SCREW,CAP 3-15 400 ZF100028
ROLLER,CYLINDRICAL 3-63 11 203362 SCREW,CAP 3-29 190 ZF100024
ROLLER,CYLINDRICAL 3-67 11 203362 SCREW,CAP 3-31 210 ZF100030
RUBBER MTG-CIRCULAR 7-3 9 201540 SCREW,CAP 3-35 200 ZF100043
SCREEN 3-39 362 ZF160009 SCREW,CAP 3-35 40 ZF100044
SCREW 2-23 10 DC100080 SCREW,CAP 3-37 200 ZF100040
SCREW 2-69 14 100731 SCREW,CAP 3-37 260 ZF100040
SCREW 2-73 51 100731 SCREW,CAP 3-37 170 ZF100041
SCREW 2-75 51 100731 SCREW,CAP 3-37 230 ZF100041
SCREW 2-9 110 DC100675 SCREW,CAP 3-37 300 ZF100041
SCREW 5-7 5 NSI SCREW,CAP 3-37 340 ZF100041
SCREW 5-9 32 NSI SCREW,CAP 3-39 390 ZF100042
SCREW 6-31 25 NSI SCREW,CAP 3-41 910 ZF100022
SCREW 6-35 7 NSI SCREW,CAP 3-41 920 ZF100023
SCREW 6-35 10 NSI SCREW,CAP 3-41 890 ZF100026
SCREW 7-13 2 NSI SCREW,CAP 3-45 50 ZF100046
SCREW, 2-7 29 DC100670 SCREW,CAP 3-47 42 ZF100044
SCREW, ALTERNATOR TO SCREW,CAP 3-49 30 ZF100029
2-49 155 DC100478
BRACKET SCREW,CAP 3-81 4 221442
SCREW, ALTERNATOR TO SUP- SCREW,CAP 3-81 10 221460
2-49 115 DC100464
PORT SCREW,CAP 3-81 14 221464
SCREW, BRACKET TO CRANK- SCREW,CAP 4-21 9 220607
2-49 70 DC100708
CASE SCREW,CAP BRACKET TO
SCREW, BRACKET TO OIL FIL- 2-45 167 101354
2-49 150 DC100597 CRANKCASE
TER SCREW,CHARGE AIR ELBO TO
SCREW, FLANGED 2-11 210 DC100597 2-41 75 DC100685
CYLINDER HEAD
SCREW, FLANGED 2-7 317 DC100671 SCREW,CHARGE AIR PIPE TO
2-35 340 DC100366
SCREW, FLANGED 2-9 95 DC100597 HOUSING
SCREW, FLANGED 2-9 95 DC100673 SCREW,CHARGE AIR PIPE TO
2-35 340 DC100369
SCREW, FLANGED 2-9 95 DC100674 HOUSING
SCREW, HEXHD 2-3 16 100238 SCREW,CHARGE-AIR PIPE ON
2-35 160 DC100390
SCREW, HEXHD 2-5 5 100089 MEMBER
SCREW, HEXHD 2-69 17 100198 SCREW,CONNECTIONG PIPE ON
2-57 DC100507
SCREW, HEXHD 2-73 61 100083 CONNECTOR
SCREW, HEXHD 2-73 58 100198 SCREW,CONTROL UNIT TO
2-45 11 DC100366
SCREW, HEXHD 2-75 61 100083 CRANKCASE
SCREW, HEXHD 2-75 50 100733 SCREW,COVER TO COMPRES-
2-39 250 DC100629
SCREW, SOCKET HD 4-11 2 NSI SOR FLANGE
SCREW,ADJUSTING 2-17 345 DC100682 SCREW,COVER TO CYLINDER
2-19 74 DC100686
SCREW,ADJUSTING 5-9 31 NSI HEAD
SCREW,BEARING CAP 3-69 7 221027 SCREW,COVER TO WATER
2-57 230 DC100369
SCREW,BEARING CAP 3-73 4 221027 PUMP M8X30
SCREW,BELT TIGHTENER TO SCREW,COVER TO WATER
2-57 385 DC100336 2-57 230 DC100366
CYLINDER CRANKCASE M10X95 PUMP M8X40
SCREW,BLEEDER 3-81 19 221448 SCREW,CYLINDER HEAD TO
2-15 185 DC100679
SCREW,BRACKET TO CHARGING CRANKCASE
2-33 25 DC100597 SCREW,CYLINDER TO BRACKET 2-43 180 DC100112
AIR PIPE
SCREW,BRACKET TO CHARGING SCREW,FAN COUPLING AND
2-35 248 DC100390 2-57 310 DC100507
AIR PIPE PULLEY TO W/PUMP
SCREW,BRACKET TO FLANGED SCREW,FITTING ON INJECTOR 2-15 295 DC100636
2-43 145 DC100385 SCREW,FLANGED 2-11 340 DC100659
ELBOW
SCREW,BRACKET TO WATER SCREW,FLANGED 2-41 65 DC100697
2-35 280 DC100597
PUMP

B30L 4X4 MKII


9-17
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
SCREW,FLYWHEEL AND CRANK- SCREW,HEXHD 6-31 28 NSI
2-21 70 DC100691
SHAFT GEAR TO CRANKSHAFT SCREW,HEXHD 7-11 3 100111
SCREW,FUEL FILTER TO CYLIN- SCREW,HEXHD 7-11 16 100111
2-31 65 DC100694
DER HEAD M10X100 SCREW,HEXHD 7-11 13 100209
SCREW,FUEL FILTER TO CYLIN- SCREW,HEXHD 7-13 26 100383
2-31 65 DC100352
DER HEAD M10X40 SCREW,HEXHD 7-17 1 100209
SCREW,FUEL PUMP TO CRANK- SCREW,HEXHD 7-19 4 100083
2-27 35 DC100112
CASE M8X35 SCREW,HEXHD 7-19 19 100114
SCREW,HEAT SHIELD TO SCREW,HEXHD 7-3 26 100081
2-35 30 DC100385
ELBOW SCREW,HEXHD 7-3 34 100083
SCREW,HEXAGON 3-11 22 ZF140013 SCREW,HEXHD 7-3 28 100085
SCREW,HEXAGON 3-13 250 ZF100009 SCREW,HEXHD 7-3 10 100086
SCREW,HEXAGON 3-13 50 ZF100011 SCREW,HEXHD 7-3 31 100089
SCREW,HEXAGON 3-13 70 ZF100011 SCREW,HEXHD 7-3 30 100090
SCREW,HEXAGON 3-29 50 ZF100017 SCREW,HEXHD 7-3 33 100209
SCREW,HEXAGON 3-31 450 ZF100008 SCREW,HEXHD 7-3 3 100210
SCREW,HEXAGON 3-31 530 ZF100014 SCREW,HEXHD 7-3 6 100211
SCREW,HEXAGON 3-31 24 ZF100015 SCREW,HEXHD 7-3 22 100212
SCREW,HEXAGON 3-31 518 ZF100016 SCREW,HEXHD 7-3 32 100706
SCREW,HEXAGON 3-33 114 ZF100021 SCREW,HEXHD 7-7 15 100079
SCREW,HEXAGON 3-41 970 ZF100007 SCREW,HEXHD 7-7 12 100209
SCREW,HEXAGON 3-41 960 ZF100019 SCREW,HEXHD 7-7 2 100478
SCREW,HEXAGON 3-47 50 ZF100018 SCREW,HEXHD 7-7 9 100478
SCREW,HEXAGON 3-5 40 ZF100010 SCREW,HEXHD 7-9 5 100089
SCREW,HEXAGON 3-5 20 ZF100012 SCREW,HEXHEAD 2-73 49 100757
SCREW,HEXAGON 3-5 160 ZF100013 SCREW,INJECTOR TO CYLINDER
SCREW,HEXAGON 3-5 210 ZF100020 2-15 305 DC100681
HEAD M8X60
SCREW,HEXAGON 3-5 90 ZF100021 SCREW,INTAKE PIPE TO CRANK-
SCREW,HEXAGON 3-5 100 ZF100021 2-39 60 DC100385
CASE M8X16
SCREW,HEXAGON 3-53 40 ZF100013 SCREW,LEVER TO SHAFT 2-43 110 DC100378
SCREW,HEXAGON 3-53 30 ZF100018 SCREW,LIFTING EYE TO CYLIN-
2-61 85 DC100597
SCREW,HEXHD 2-3 13 100090 DER HEAD
SCREW,HEXHD 2-3 21 100365 SCREW,MANIFOLD TO CYLIN-
2-43 30 DC100698
SCREW,HEXHD 2-3 14 100827 DER HEAD
SCREW,HEXHD 2-63 13 100089 SCREW,MOUNTING TO CRANK-
2-61 30 DC100706
SCREW,HEXHD 2-67 15 100083 CASE
SCREW,HEXHD 2-67 9 100086 SCREW,OIL COOLER TO COVER
2-53 120 DC100385
SCREW,HEXHD 2-67 2 100090 M8X16
SCREW,HEXHD 2-73 54 100364 SCREW,OIL COOLER TO CRANK-
2-53 130 DC100112
SCREW,HEXHD 2-75 60 100089 CASE M8X35
SCREW,HEXHD 3-3 13 100089 SCREW,OIL FILTER TO CRANK-
2-53 75 DC100366
SCREW,HEXHD 3-3 5 100258 CASE M8X40
SCREW,HEXHD 3-3 18 NSI SCREW,OIL FILTER TO CRANK-
2-53 75 DC100671
SCREW,HEXHD 3-57 10 100089 CASE M8X60
SCREW,HEXHD 3-59 13 100214 SCREW,OIL PIPE TO DIPSTICK
2-51 45 DC100621
SCREW,HEXHD 3-61 21 100086 GUIDE TUBE
SCREW,HEXHD 3-61 15 100209 SCREW,OIL PUMP TO CRANK-
2-51 20 DC100413
SCREW,HEXHD 3-63 34 100149 CASE M8X50
SCREW,HEXHD 3-63 7 100214 SCREW,PIPE SOCKET TO CYL/
2-57 106 DC100408
SCREW,HEXHD 3-63 40 150111 HEAD
SCREW,HEXHD 3-65 7 100210 SCREW,PIPE SOCKET TO CYL/
2-57 109 DC100702
SCREW,HEXHD 3-67 34 100149 HEAD
SCREW,HEXHD 3-67 7 100214 SCREW,PUMP TO CRANKCASE 2-27 20 DC100692
SCREW,HEXHD 3-67 40 150111 SCREW,RETURN PIPE TO TUR-
2-55 105 DC100414
SCREW,HEXHD 4-3 41 100212 BOCHARGER
SCREW,HEXHD 4-5 78 100115 SCREW,ROCKER SHAFT TO
2-17 380 DC100685
SCREW,HEXHD 4-5 91 100178 CYLINDER HEAD
SCREW,SET 3-31 110 ZF100005
SCREW,HEXHD 4-5 80 100365
SCREW,SET 3-41 940 ZF100006
SCREW,HEXHD 4-7 79 100089
SCREW,HEXHD 4-7 78 100178 SCREW,SHEAVE PULLEY 2-27 27 DC100693
SCREW,SOLENOID VALVE TO
SCREW,HEXHD 6-27 11 100731 2-33 20 DC100545
BRACKET
SCREW,HEXHD 6-31 17 100193

B30L 4X4 MKII


9-18
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
SCREW,SPACER TO VIBRATION SEEGER-V-RING 4-13 31 223245
2-59 55 DC100704
DAMPER SENDER,50-150DEG,SWITCH
6-21 1 200694
SCREW,SUCTION PIPE TO 130DEG
2-51 55 DC100597
CRANKCASE SENDER,50-150DEG,SWITCH
6-5 9 200694
SCREW,SUCTION PIPE TO OIL 130DEG
2-51 50 100197
PUMP SENDER,FUEL TEMP.SENSOR 2-7 257 DC221811
SCREW,SUPPORT ON OIL SENDER,OIL LEVEL 2-11 80 DC221819
2-51 55 DC100621
INTAKE PIPE SENDER,OIL PRESSURE 2-53 45 DC221941
SCREW,UNION 3-41 964 ZF100036 SENDER,SPEED CAMSHAFT
2-45 125 DC221734
SCREW,UNION 3-41 966 ZF100037 POSITION
SCREW,VIBRATION DAMPER SENDER,SPEED CRANKSHAFT
2-21 43 DC100691 2-45 125 DC221734
AND HUB TO CRANKSHAFT POSITION
SCREW,WATER PUMP TO SENDER,TEMPERATURE 2-57 42 DC221743
2-57 24 DC100198
CRANKCASE SENDER,UNIT COOLING WATER
2-57 235 DC220800
SCREW,WATER PUMP TO OUTLET
2-57 28 DC100702
CRANKCASE SENSOR,SPEED 3-49 20 ZF200003
SCREW:BEARING CAGE 3-71 50 221979 SENSOR,TEMPERATURE 3-55 600 ZF200001
SCREW:CAP 3-69 19 221957 SHAFT 3-17 10 ZF160138
SEAL 5-5 14 NSI SHAFT 3-19 10 ZF160140
SEAL 5-9 19 NSI SHAFT 3-21 10 ZF160145
SEAL, EXHAUST OUTLET 5-9 9 NSI SHAFT 3-23 10 ZF160147
SEAL,ASSY-OIL 3-81 31 221467 SHAFT 3-25 10 ZF160150
SEAL,OIL 3-81 24 221453 SHAFT 3-27 10 ZF160153
SEAL,OIL CRANKSHAFT REAR 2-9 20 DC140183 SHAFT 5-5 15 NSI
SEAL,OIL FRONT CRANKSHAFT 2-51 10 DC140194 SHAFT SEAL 4-13 32 223242
SEAL,PISTON 4-23 15 140497 SHAFT,DRIVE 4-11 20 223658
SEAL,PISTON 4-23 17 140507 SHAFT,DRIVE 4-13 25 226040
SEAL,PISTON 4-9 11 NSI SHAFT,INPUT 3-5 70 ZF160132
SEAL,SHAFT 3-11 108 ZF140011 SHAFT,INPUT 3-9 10 ZF160124
SEAL,SHAFT 3-29 70 ZF140026 SHAFT,OUTPUT 3-29 10 ZF160128
SEAL,SHAFT 3-31 420 ZF140026 SHAFT,OUTPUT 3-31 230 ZF160156
SEAL,WIPER 4-9 13 NSI SHAFT,PLANET 3-29 120 ZF160088
SEAL:OIL 3-71 51 221958 SHAFT,PUMP 3-33 10 ZF160134
SEALED BEAM,24V 60/40W 6-17 6 200223 SHAFT,QUILL 3-29 240 ZF160129
SEALED BEAM,24V 60/40W 6-19 11 200223 SHAFT,SEAL 4-11 22 222289
SEALED BEAM,24V 60/40W 6-27 4 200223 SHAFT,STATOR 3-9 70 ZF160100
SEALED BEAM,24V 60/40W 6-29 1 200223 SHAFT,STATOR 3-9 70 ZF160101
SEALED BEAM,24V 60/40W 6-5 4 200223 SHAFT,STUB 3-63 5 160710
SEALED BEAM,24V 60/40W 6-5 17 200223 SHAFT,STUB 3-67 5 160710
SEAT BELT KIT 7-13 6 224765 SHAFT,TURBINE 3-9 20 ZF160125
SEAT COVER 7-13 4 202449 SHEET,INTERMEDIATE 3-35 30 ZF170004
SEAT CUSHION 7-13 3 202447 SHEET,INTERMEDIATE 3-39 360 ZF170005
SEAT UNIT LOADER 7-13 1 290013 SHEET,SCREEN 3-13 80 ZF170008
SEAT,DIAPHRAGM 5-9 21 NSI SHEET,SCREEN 3-13 90 ZF170009
SEAT,SPRING 5-9 5 NSI SHEET,SCREEN 3-31 562 ZF170010
SEAT,SPRING ADJUSTING 5-9 25 NSI SHIELD,HEAT FLANGED ELBOW 2-35 20 DC221905
SEAT,SPRING ADJUSTING 5-9 27 NSI SHIFT FORK 3-71 39 221941
SEAT,VALVE EXHAUST REPAIR 1, SHIFT FORK DIFF LOCK 3-75 43 221040
2-13 40 DC221829
40.37MM SHIFT FORK SHAFT & O-RING
3-75 41 221037
SEAT,VALVE EXHAUST REPAIR ASSY
2-13 40 DC221830
11, 40.57MM SHIFT FORK SHAFT & O-RING
3-71 38 221037
SEAT,VALVE EXHAUST STAND- ASSY.
2-13 40 DC221828
ARD SHIFT UNIT STUD 3-71 40 221041
SEAT,VALVE INTAKE REPAIR 1, SHIFT UNIT STUD 3-75 44 221041
2-13 40 DC221826
35.37MM SHIM 4-11 34 223659
SEAT,VALVE INTAKE REPAIR 11, SHIM 5-9 7 NSI
2-13 40 DC221827
35.57MM SHIM,END 3-17 130 ZF160135
SEAT,VALVE INTAKE STANDARD 2-13 40 DC221825 SHIM,END 3-19 130 ZF160005
SECTION,BLOCK 4-7 81 223663 SHIM,END 3-21 130 ZF160005
SECTION,BLOCK-NOT AVAILA- SHIM,END 3-23 130 ZF160005
3-79 34 223663
BLE SHIM,END 3-25 130 ZF160135
SECTION,END (HV08-00360) 4-7 80 223665 SHIM,END 3-27 130 ZF160135

B30L 4X4 MKII


9-19
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
SHIM,NEO- SOLENOID,CONT.DUTY UL-
7-19 14 201939 6-31 7 208080
PRENE,HYD,TANK,MTG MARINE
SHIM,PINION CAGE .003 3-71 48 200543 SOLENOID,CONT.DUTY UL-
6-5 7 208080
SHIM,PINION CAGE .005 3-71 48 221951 MARINE
SHIM,PINION CAGE .010 3-71 48 200545 SPACER 3-81 25 221454
SHIM,PINION CAGE .020 3-71 48 200547 SPACER 3-81 28 221457
SHIM,S=0.2 3-31 478 ZF160075 SPACER 7-13 17 NSI
SHIM,S=0.3 3-31 478 ZF160076 SPACER,BRG 3-63 16 160867
SHIM,S=0.5 3-31 478 ZF160077 SPACER,BRG 3-67 16 160867
SHIM,S=1.0 3-31 478 ZF160078 SPACER,ENG MTG,110X4MM 2-3 8 176592
SHIM,S=1.1 3-31 478 ZF160042 SPACER,FAN 2-59 35 DC221955
SHIM,S=1.2 3-31 478 ZF160041 SPACER,PIN.BEARING .631 3-71 "46 221970
SHIM,S=1.3 3-31 478 ZF160040 SPACER,PIN.BEARING .635 3-71 "46 221971
SHIM,S=1.4 3-31 478 ZF160039 SPACER,PIN.BEARING .638 3-71 "46 221972
SHIM,S=1.5 3-31 478 ZF160038 SPACER,PIN.BEARING .640 3-71 "46 221973
SHIM,S=1.6 3-31 478 ZF160037 SPACER,PIN.BEARING .642 3-71 "46 221974
SHIM,S=1.7 3-31 478 ZF160036 SPACER,PIN.BEARING .646 3-71 "46 221975
SHIM,S=1.8 3-31 478 ZF160035 SPACER,PINION BEARING 3-73 20 221059
SHIM,SUPPORT 3-11 104 ZF160007 SPACER,PINION BEARING .179 3-75 "52 221055
SHIM:003-PINION BEARING SPACER,PINION BEARING .180 3-75 "52 221056
3-75 56 221075
CAGE SPACER,PINION BEARING .181 3-75 "52 221057
SHIM:005-PINION BEARING SPACER,PINION BEARING .182 3-75 "52 221058
3-75 56 221076
CAGE SPACER,PINION BEARING .183 3-75 "52 221059
SHIM:010-PINION BEARING SPACER,PINION BEARING .184 3-75 "52 221060
3-75 56 221077
CAGE SPACER,PINION BEARING .185 3-75 "52 221061
SHIM:020-PINION BEARING SPACER,PINION BEARING .186 3-75 "52 221062
3-75 56 221078
CAGE SPACER,PINION BEARING .187 3-75 "52 221063
SHIM:030-PINION BEARING SPACER,PINION BEARING .188 3-75 "52 221064
3-75 56 221079
CAGE SPACER,PINION BEARING .189 3-75 "52 221065
SHOCK ABSORBER 3-61 2 200170 SPACER,PINION BEARING .190 3-75 "52 221066
SIDE CURVIC GEAR T/WASHER SPACER,PINION BEARING .191 3-75 "52 221067
3-73 27 221085
LH SPACER,PINION BEARING .192 3-75 "52 221068
SIDE GEAR RH 36 SPLINE 3-73 25 221093 SPACER,PINION BEARING .193 3-75 "52 221069
SIDE GEAR THRUST WASHER SPACER,PINION BEARING .194 3-75 "52 221070
3-73 15 221084
RH SPACER,PINION BEARING .195 3-75 "52 221071
SIDE PINION 3-73 16 221086 SPACER,RETARDER COOLER 3-57 13 160918
SIDE PINION THRUST WASHER 3-73 17 221087 SPACER,SHIM GEARBOX 7-3 17 172234
SIDE SHAFT 3-63 6 200573 SPACER,SIDESHAFT 3-63 21 160803
SIDE SHAFT 3-67 6 202018 SPACER,WASHER 3-3 9 160445
SIDE&CURVIC C/GEAR LH 3-73 26 221092 SPIDER 3-69 25 221949
SLEEVE 2-13 55 DC221834 SPIDER 3-73 18 221088
SLEEVE 2-7 77 DC221805 SPINDLE,ROCKER ARM 2-17 320 DC221855
SLEEVE 2-7 89 DC221807 SPLITPIN 4-23 3 100430
SLEEVE 2-7 155 DC221809 SPLITPIN 4-9 9 NSI
SLEEVE 5-5 13 NSI SPRING 2-13 105 DC221843
SLEEVE,FLYWHEEL 2-7 11 DC221799 SPRING 2-17 360 DC221861
SLEEVE,SCREW-IN 3-41 871 ZF160034 SPRING 3-81 21 221451
SLEEVE,SLIDING 3-31 526 ZF160093 SPRING 4-11 19 222284
SLIDE 7-13 21 202445 SPRING 4-11 9 222309
SLIDE ASSEMBLY 5-5 18 NSI SPRING 4-13 16 223260
SLIDING CLUTCH 3-73 32 221013 SPRING 4-13 15 223261
SOCKET 3-61 12 120016 SPRING 5-5 5 NSI
SOCKET 7-11 12 120016 SPRING 5-5 16 NSI
SOCKET 7-11 26 120016 SPRING 7-13 15 202506
SOCKET,BALL CYLINDER TO SPRING AND CORE 5-7 12 NSI
2-43 205 DC220980
LEVER SPRING COMPRESSION 5-9 12 NSI
SOCKET,CONTACT 2-PIN PLUG 2-45 269 DC120221 SPRING COMPRESSION 5-9 20 NSI
SOCKET,PIPE 2-15 285 DC221853 SPRING, COMPRESSION 5-7 14 NSI
SOCKET,PIPE TO WATER PUMP 2-57 112 DC120238 SPRING,CENTERING 4-21 8 220694
SOLENOID,CONT.DUTY UL- SPRING,COMPRESSION 3-25 90 ZF210008
6-13 9 208080
MARINE SPRING,COMPRESSION 3-27 90 ZF210008
SPRING,COMPRESSION 3-31 418 ZF210002

B30L 4X4 MKII


9-20
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
SPRING,COMPRESSION 3-37 40 ZF210004 SWITCH,ENGINE START/STOP 2-45 131 DC221924
SPRING,COMPRESSION 3-37 60 ZF210005 SWITCH,IGNITION DEERE 6-13 13 206258
SPRING,COMPRESSION 3-37 80 ZF210006 SWITCH,IGNITION DEERE 6-33 10 206258
SPRING,COMPRESSION 3-37 110 ZF210009 SWITCH,PRESS BUT-
6-25 3 200706
SPRING,COMPRESSION 3-41 840 ZF210003 TON,STARTER
SPRING,COMPRESSION 3-43 50 ZF210007 SWITCH,PRESS BUT-
6-33 7 200706
SPRING,COMPRESSION 5-9 6 NSI TON,STARTER
SPRING,COMPRESSION 5-9 26 NSI SWITCH,PRESSURE 3-55 530 ZF200002
SPRING,CONTROL UNIT TO SWITCH,PRESSURE 3-55 532 ZF200012
2-45 23 DC221772
CRANKCASE SWITCH,PRESSURE 12BAR NC
6-19 1 204450
SPRING,COVER ATTACHMENT 2-27 70 DC221894 P/SET
SPRING,CUP 3-17 72 ZF210001 SWITCH,PRESSURE 12BAR NC
6-5 12 204450
SPRING,CUP 3-19 72 ZF210001 P/SET
SPRING,CUP 3-21 72 ZF210001 SWITCH,SOLENOID 2-47 30 DC221931
SPRING,CUP 3-23 72 ZF210001 SWITCH,SOLENOID 2-47 80 DC221934
SPRING,EXHAUST VALVE 2-13 70 DC221838 SWITCH,WIP ROD,NO&NC CON-
6-17 1 206078
SPRING,INTAKE VALVE 2-13 70 DC221837 TACT
SPUD,TUBELESS 3-87 4 200438 SWITCH,WIP ROD,NO&NC CON-
6-29 13 206078
SPUD,TUBELESS 3-89 4 200438 TACT
STEERING COLUMN 7-15 5 200281 SWITCH,WIP ROD,NO&NC CON-
6-5 18 206078
STEERING CYLINDER 4-9 1 230046 TACT
STEERING,WHEEL 7-15 3 200282 SWITCH:BATTERY ISOLATOR &
6-13 2 201424
STEPS ADT LOW PROFILE 7-3 24 170522 KEY
STOP 3-41 860 ZF160098 SWITCH:BATTERY ISOLATOR &
6-31 10 201424
STRAINER 7-19 10 210106 KEY
STRAP,EARTH BRAIDED 6-3 1 200861 SWITCH:SENSOR-INTERAXLE D/
3-31 466 202536
STUD 2-43 15 DC100316 LOCK
STUD 2-59 40 DC100703 SWITCH:SENSOR-INTERAXLE D/
6-23 1 202536
LOCK
STUD 2-9 23 DC100672
SWITCH:SENSOR-INTERAXLE D/
STUD 3-13 280 ZF100055 6-5 11 202536
LOCK
STUD 3-17 20 ZF100031
TANK,HYDRAULIC 4-3 14 183293
STUD 3-19 20 ZF100031
TANK,HYDRAULIC 7-19 3 183293
STUD 3-21 20 ZF100031
TANK:FUEL,LP ADT 7-5 2 180637
STUD 3-23 20 ZF100031
TAPERED ROLLER BEARING 4-13 26 223239
STUD 3-25 20 ZF100031
TAPERED ROLLER BEARING 4-13 21 223240
STUD 3-27 20 ZF100031
TEAR-OFF-PLUG 4-11 35 223213
STUD 3-35 50 ZF100055
TEAR-OFF-PLUG 4-13 9 223213
STUD NUT 3-71 44 221045
TEE,BRANCH 3-77 4 121030
STUD NUT 3-75 48 221045
TEE,BRANCH 3-85 4 121030
STUD,AXLE 3-65 9 160073
TEE,BRANCH 4-5 79 122103
STUD,CHARGE AIR PIPE AT
2-35 170 DC100695 TEE,RUN 3-77 22 120365
WATER PUMP
TEE,RUN 3-79 26 120365
STUD,GROOVED 3-13 130 ZF100004
TEE,RUN 4-5 75 122107
STUD,SHOCK ABSORBER 3-61 4 100174
STUD,WHEEL 3-63 38 100511 TEE,RUN 5-3 44 121038
TEE,UNION 3-77 10 121064
STUD,WHEEL 3-67 38 100511
TERBINE & INTERNAL SPEED
STUD:AXLE 3-65 2 160043 6-11 5 NSI
SENSORS
SUN GEAR 3-63 22 203373
TEST POINT 4-5 66 201737
SUN GEAR 3-67 22 203365
TEST POINT,6MOR 4-7 25 201737
SUN GEAR 3-67 22 206183
THERMOSTAT,83 DEGREE 2-57 200 DC220731
SUN GEAR 3-67 22 206598
THERMOSTAT:FAN CONTROL-
SUPPORT, ALTERNATOR 2-49 15 DC221967 6-25 5 202728
LER 180F
SUPPORT,BODY 7-7 10 180804
THERMOSTAT:FAN CONTROL-
SURGE TANK ASSEMBLY 2-73 8 207099 6-5 10 202728
LER 180F
SWASH PLATE A10V/1/31R 4-13 23 223235
THROTTLE,FOOT ACTUA-
SWITCH 3-55 736 ZF200036 6-15 3 206070
TOR,PWM
SWITCH,2POSITION NEW LOOK
6-17 3 204946 THROTTLE,FOOT ACTUA-
SWF 6-9 4 206070
TOR,PWM
SWITCH,2POSITION NEW LOOK
6-19 8 204946 THROTTLE,TRANSVERSE 2-7 56 DC221800
SWF
TIGHTENER,BELT 2-57 330 DC221963
SWITCH,2POSITION NEW LOOK
6-33 8 204946 TIP CYLINDER 4-23 1 230048
SWF
TORQUE CONVERTER 3-7 10 ZF200022

B30L 4X4 MKII


9-21
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
TRANS,6WG210 3-3 1 250258 VALVE,BLOCK,PNEU 4-3 7 210238
TRANS,6WG210 3-79 1 250258 VALVE,BRAKE PEDAL HYDRLC
3-79 23 210679
TRANSMISSION DIFF LOCK 5-3 43 NSI MICO
TRANSMITTER,INDUCTION 3-49 10 ZF200005 VALVE,CHECK 2-31 30 DC221895
TUBE,DIPSTICK,OIL 3-53 10 ZF180007 VALVE,CHECK 4-15 11 224401
TUBE,GUIDE BOTTOM DIPSTICK 2-11 185 DC221821 VALVE,CHECK 4-15 4 224403
TUBE,GUIDE TOP DIPSTICK 2-11 175 DC221820 VALVE,CHECK 4-15 12 224405
TUBE,OIL 5-7 10 NSI VALVE,CHECK,E/STEER,D#ADT 4-5 81 210791
TUBE,PACER CYLINDER TO VALVE,CHECK,SAHR SUCTION 3-83 8 210216
2-43 185 DC221921
BRACKET VALVE,CHECK,SAHR SUCTION 3-85 33 210216
TUBE,SUCTION 3-15 390 ZF180001 VALVE,COLLET 2-13 115 DC221845
TUNING DISC A10 63 4-13 20 223238 VALVE,CONSTANT THROTTLE 2-13 95 DC221841
TURBOCHARGER,'KKK 2-35 '5 DC221587 VALVE,DIFFERENTIAL
4-15 10 224404
TYRE 3-89 6 202962 PRES,SEND
TYRE,UNDER GROUND 3-87 6 202957 VALVE,DIRECTIONAL CONTROL
4-15 8 221420
U SEAL 4-23 13 140160 24V
U SEAL 4-9 16 NSI VALVE,DIRECTIONAL CONTROL
4-15 16 224409
U-JOINT 3-59 5 200228 24V
U-JOINT 3-59 8 200229 VALVE,DRAIN 2-3 10 122136
UNION 3-85 10 121063 VALVE,DRAIN 2-73 48 122136
UNION,B/HEAD 3-77 13 121063 VALVE,DRAIN 5-3 18 120166
UNION,BANJO 2-57 245 DC120239 VALVE,EXHAUST 2-13 60 DC221836
UNION,THREADED CONSTANT VALVE,INTAKE 2-13 60 DC221835
2-17 190 DC120235
THROTTLE TO HEAD VALVE,JUMBO SWIVEL 3-87 3 200437
UNIT,CONTROL 6-15 2 DC221922 VALVE,JUMBO SWIVEL 3-89 3 200437
UNIT,CONTROL (PLD) 6-5 19 DC221922 VALVE,LEVELLING 5-3 33 210179
UNIT,CONTROL B30L TIER 2 2-45 5 DC221922 VALVE,LEVELLING 5-5 1 210179
UNIT,SENDER CHARGE AIR VALVE,MANIFOLD,MAIN 4-3 1 210327
2-41 50 DC221916
PRESSURE AND TEMPERATURE VALVE,MANIFOLD,MAIN 5-3 52 210327
UPPER EXPANSION PLUG 3-71 36 221038 VALVE,MANIFOLD,VOAC,B30D 4-7 15 210327
UPPER EXPANSION PLUG 3-73 39 221038 VALVE,NON-RETURN 5-9 11 NSI
VACUATOR,VALVE,FRG15 A/ VALVE,OVERFLOW 2-7 245 DC221810
2-65 6 220724
CLEANER VALVE,PILOT 4-11 31 222268
VALVE 2-37 70 DC221913 VALVE,PRESSURE RELIEF 2-53 70 DC221943
VALVE 2-7 308 DC221813 VALVE,PRESSURE RELIEF 4-15 2 224398
VALVE 3-43 10 ZF160001 VALVE,PRESSURE RELIEF 4-15 15 224406
VALVE 5-5 4 NSI VALVE,REDUCER 3-87 5 200743
VALVE 5-5 6 NSI VALVE,REDUCER 3-89 5 200743
VALVE 5-7 15 NSI VALVE,RELIEF 4-15 7 221485
VALVE BODY ASSEMBLY 5-5 10 NSI VALVE,RELIEF UNLOADING 4-15 6 221417
VALVE, CHECK 4-17 11 224401 VALVE,SHUTTLE 4-15 13 224402
VALVE, CHECK 4-17 4 224403 VALVE,SOLENOID 2-33 5 DC221902
VALVE, CHECK 4-17 12 224405 VALVE,SOLENOID 2-7 302 DC221812
VALVE, DIFFERENTIAL PRES, VALVE,SOLENOID 3-41 880 ZF160154
4-17 10 224404
SEND VALVE,STEERING 4-3 6 210247
VALVE, DIRECTIONAL CONTROL VALVE,STEERING 7-15 6 210247
4-17 8 221420
24V VALVE,STEER-
4-21 1 210247
VALVE, DIRECTIONAL CONTROL ING,#20,985CC,B30D
4-17 16 224409
24V VALVE,TIP LEVER VOAC 5-3 48 210697
VALVE, PRESSURE RELIEF 4-17 2 224398 VALVE,UNLOADER 5-3 10 210384
VALVE, PRESSURE RELIEF 4-17 15 224406 VALVE,UNLOADER 5-9 1 210384
VALVE, RELIEF 4-17 7 221485 VOAC BLOCK, B30D 4-15 1 210327
VALVE, RELIEF UNLOADING 4-17 6 221417 WARE BAND 4-23 7 140706
VALVE, SHUTTLE 4-17 13 224402 WASHER 2-17 365 DC100684
VALVE,ASCO SOLENOID 5-3 38 210100 WASHER 3-13 290 ZF100002
VALVE,ASCO SOLENOID 5-7 1 210100 WASHER 3-25 74 ZF100039
VALVE,ASCO SOLENOID 6-15 1 210100 WASHER 3-27 74 ZF100039
VALVE,ASCO SOLENOID 1/ WASHER 3-29 40 ZF100050
6-11 8 210100
4",ADT WASHER 3-3 7 160461
VALVE,ASCO SOLENOID 1/ WASHER 3-31 468 ZF100002
6-5 13 210100
4",ADT WASHER 3-35 60 ZF100002
VALVE,BLOCK 3-37 10 ZF160113 WASHER 3-41 924 ZF100001

B30L 4X4 MKII


9-22
I I
T T
ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG # PART #
E E
M M
WASHER 3-5 150 ZF100051 WASHER,LOCKNUT 3-63 27 190899
WASHER 3-59 14 201405 WASHER,LOCKNUT 3-67 27 190525
WASHER 3-63 37 100521 WASHER,LOCKNUT 3-67 27 190899
WASHER 3-67 37 100521 WASHER,MOUNTING TO CRANK-
2-61 25 DC100705
WASHER 5-5 19 NSI CASE
WASHER 5-7 4 NSI WASHER,RUBBER 3-57 12 172054
WASHER 5-7 6 NSI WASHER,SEAL 5-9 14 NSI
WASHER 5-9 23 NSI WASHER,SEAL 5-9 17 NSI
WASHER 6-31 29 NSI WASHER,SERRATED 3-3 23 100792
WASHER 6-31 8 NSI WASHER,SERRATED 3-3 14 101216
WASHER 6-31 11 NSI WASHER,SPACER,PINION BEAR-
3-75 53 221025
WASHER 6-31 21 NSI ING
WASHER 6-31 24 NSI WASHER,SPHERICAL INJECTOR
2-15 310 DC100680
WASHER 6-35 8 NSI TO CYLINDER HEAD
WASHER 6-35 11 NSI WASHER,SPRING 3-41 900 ZF100003
WASHER 7-3 18 172042 WASHER,SPRING 6-27 7 100049
WASHER, SUPPORT TO ALTER- WASHER,SPRING 6-29 7 100049
2-49 100 DC100152
NATOR WASHER,TAB 3-29 60 ZF100047
WASHER, THRUST 4-11 10 NSI WASHER,TAB 3-43 70 ZF100053
WASHER,ALUMINIUM,SEAL 5-3 11 100523 WASHER,TAB 3-5 190 ZF100052
WASHER,ALUMINIUM,SEAL 5-3 3 100524 WASHER,THRUST 3-29 130 ZF100038
WASHER,AXIAL 3-19 200 ZF150004 WASHER,THRUST 3-29 160 ZF150024
WASHER,AXIAL 3-21 200 ZF150004 WASHER,THRUST 3-29 170 ZF150025
WASHER,AXIAL 3-23 200 ZF150004 WASHER,THRUST 3-63 23 161138
WASHER,COPPER 4-7 67 100530 WASHER,THRUST 3-67 23 160719
WASHER,COPPER 5-3 31 100354 WASHER,THRUST 7-11 22 160296
WASHER,FLAT 2-73 63 100061 WASHER,THRUST REPAIR SIZE
2-21 25 DC100689
WASHER,FLAT 2-75 63 100061 1, 0.30MM
WASHER,FLAT 2-9 105 DC100287 WASHER,THRUST REPAIR SIZE
2-21 25 DC100690
WASHER,FLAT 3-3 12 100064 11, 0.50MM
WASHER,FLAT 3-57 17 100061 WASHER,THRUST SIDE GEAR
3-69 22 222992
WASHER,FLAT 6-27 8 100010 (RH)
WASHER,FLAT 6-29 6 100010 WASHER,THRUST STANDARD 2-21 25 DC100688
WASHER,FLAT 6-31 18 100061 WASHER,THRUST,CURVIC (LH) 3-69 28 221960
WASHER,FLAT 7-19 5 100062 WASHER,VALVE SPRING 2-13 65 DC100678
WASHER,FLAT 7-19 17 100148 WASHER:FLAT 3-71 43 221044
WASHER,FLAT 7-3 35 100010 WASHER:FLAT 3-75 47 221044
WASHER,FLAT 7-3 11 100064 WASHER:PINION NUT 3-71 53 221952
WASHER,HARDENED 2-3 20 100370 WASHER:THRUST-SIDE PINION 3-69 27 221948
WASHER,HARDENED 2-3 19 100532 WHEEL 3-87 2 190231
WASHER,HARDENED 2-3 18 100536 WHEEL 3-89 2 190285
WASHER,HARDENED 2-3 17 100548 WHEEL DIFF CASE KIT 3-73 11 221177
WASHER,HARDENED 2-63 11 100370 WHEEL DIFF LESS SIDE GEARS 3-73 14 221052
WASHER,HARDENED 2-69 15 100548 WHEEL SET 3-87 1 261248
WASHER,HARDENED 2-73 53 100370 WHEEL SET 3-89 1 261261
WASHER,HARDENED 2-73 52 100548 WIRE,LOCK 3-69 11 221029
WASHER,HARDENED 2-75 53 100370 WIRING HARNESS 3-37 270 ZF200025
WASHER,HARDENED 2-75 52 100548 WIRING HARNESS 3-55 20 ZF200042
WASHER,HARDENED 3-57 4 100370 WIRING HARNESS 6-11 1 ZF200042
WASHER,HARDENED 3-81 3 221443 WIRING HARNESS 6-11 2 ZF200043
WASHER,HARDENED 3-81 11 221461 WIRING,HARNESS 3-55 22 ZF200043
WASHER,HARDENED 3-81 15 221465 YOKE 3-75 60 190380
WASHER,HARDENED 4-3 50 100424 ZF/BELL INTERFACE 6-9 5 NSI
WASHER,HARDENED 4-5 88 100370
WASHER,HARDENED 4-5 76 100536
WASHER,HARDENED 4-7 72 100370
WASHER,HARDENED 6-27 12 100548
WASHER,HARDENED 6-29 11 100370
WASHER,HARDENED 7-3 2 101346
WASHER,INTERMEDIATE 3-31 542 ZF100048
WASHER,LOCK 7-11 4 160368
WASHER,LOCKNUT 3-63 27 190525

B30L 4X4 MKII


9-23

You might also like