Professional Documents
Culture Documents
Catalog
Table of contents
1 Introduction............................................................................................................................... 6
1.1 The SEW-EURODRIVE group of companies ................................................................. 6
1.2 Documentation................................................................................................................ 8
1.3 Product names and trademarks...................................................................................... 9
1.4 Copyright notice .............................................................................................................. 9
1 Introduction
1.1 The SEW-EURODRIVE group of companies
Inverters
The proven inverter series MOVITRAC®, MOVIDRIVE® and MOVIAXIS® enhance the
gearmotors, forming a combination that blends in perfectly with the existing
SEW‑EURODRIVE systems program.
All of our drive and frequency inverters provide the function that safely stops the elec-
trical power to the motor (STO). The MOVISAFE® components complete the portfolio
– integrated into the inverter as option cards DFS..B or DCS..B or modular as safety
monitors UCS..B. The decentralized MOVIFIT® and MOVIPRO® drive technologies
with integrated safety functions are ready for use in decentralized installations.
1.2 Documentation
INFORMATION
In this catalog, the abbreviated form DR(2)S.. is used to refer to the DRS.. and
DR2S.. motors.
This "DRS../DR2S.. Gearmotors (IE1)" catalog describes the following product groups
from SEW‑EURODRIVE:
• Helical gearmotors R..DR(2)S..
• Parallel-shaft helical gearmotors F..DR(2)S..
• Helical-bevel gearmotors K..DR(2)S..
• Helical-worm gearmotors S..DR(2)S..
• SPIROPLAN® gearmotors W..DR(2)S..
INFORMATION
The DR2S56.. motors listed in the catalog will be available from spring 2019.
Catalogs
• Gear units
• Servo gear units
• AC motors
2 Product description
2.1 Product features
2.1.1 Operating temperatures
Gear units
The following standard temperature ranges are permitted for filling the gear units ac-
cording to the lubricant table:
INFORMATION
For information on churning losses and thermal rating, refer to chapter "Churning
losses and thermal rating" (→ 2 47).
Gear units from SEW-EURODRIVE can be operated outside the standard temperature
range if project planning is adapted to ambient temperatures from as low as up to
-40 °C in the intensive cooling range until up to +60 °C. Project planning must take
special operating conditions into account and adapt the drive to the ambient conditions
by selecting suitable lubricants and seals.
SEW‑EURODRIVE recommends thermal project planning for the drives in general and
offers to perform the project planning.
Motors
The motors of the DR(2)S.. product family are designed for use in a temperature
range from ‐20 °C to +40 °C.
This expands the standardized temperature range required by IEC 60034.
Using the motors outside the above temperature range is possible with some special
25803948/EN – 10/2018
INFORMATION
If the drive is to be operated on a frequency inverter, you must also consider the pro-
ject planning notes of the inverter and take into account the thermal effects of inverter
operation.
2.1.4 Speeds
The quoted output speeds of the gearmotors are recommended values. You can cal-
culate the rated output speed based on the rated motor speed and the gear unit re-
duction ratio. Please note that the actual output speed depends on the motor load and
the supply system conditions.
2.1.5 Noise
The noise levels of all SEW‑EURODRIVE gear units, motors and gearmotors are well
within the maximum permitted noise levels set forth in the VDI guideline 2159 for gear
units and IEC/EN 60034 for motors.
2.1.6 Painting
The gear units, motors and gearmotors from SEW‑EURODRIVE are painted as fol-
lows:
Make sure to maintain adequate distance from heat-sensitive components when in-
stalling gearmotors/geared brakemotors to the driven machine. The distance is neces-
sary for air circulation for the heat dissipation, for maintenance of the brake and of the
MOVIMOT® inverter, if installed.
Please also observe to the notes in the motor dimension sheets in the "AC Motors"
catalog.
2.1.9 Weights
Please note that the weight information shown in the catalogs only apply to the gear
units and gearmotors without lubricant. The weight varies according to gear unit
design and gear unit size. The lubricant fill depends on the mounting position selected,
which means that in this case no universally applicable information can be given.
Refer to the chapter "Lubricant fill quantities" (→ 2 119) for recommended lubricant fill
quantities depending on the mounting position. For the exact weight, refer to the quo-
tation or the order confirmation.
The particularly short design and the aluminum housing make for very compact and
lightweight drive solutions.
The wear-free gearing and the life-long lubrication facilitate long periods of mainten-
ance-free operation. The identical hole spacing in the foot and face as well as the
same axle height to both makes for a number of mounting options.
On request, SPIROPLAN® gearmotors can be equipped with a torque arm.
Marking Meaning
CE mark to state compliance with European guidelines, such as
the Low Voltage Directive.
25803948/EN – 10/2018
INFORMATION
The following motor options are not available with KS corrosion protection:
• Forced cooling fan /V
• Shaft-centered encoders /ES, /ES7, /EG, /EG7, /EV7, /AS, /AS7, /AG, /AG7, /AV7
25803948/EN – 10/2018
2) Gearmotors with OS2 – OS4 surface protection are only offered in combination with KS corrosion protection.
3) According to DIN EN ISO 12944-2, classification of ambient conditions
2.3.1 Design
SEW‑EURODRIVE recommends the "extended storage" gear unit design for storage
periods longer than 9 months. The lubricant of those gear units is then mixed with a
VCI anti-corrosion agent (volatile corrosion inhibitors). Please note that this VCI anti-
corrosion agent is only effective in a temperature range of -25 °C to +50 °C. The
flange contact surfaces and shaft ends are also treated with an anti-corrosion agent.
As standard, the gear unit with "extended storage" option will be supplied with OS1
surface protection. Instead of OS1, you can order OS2, OS3 or OS4.
INFORMATION
For SPIROPLAN® gear units, the extended storage option is not available yet.
INFORMATION
To prevent the VCI anti-corrosion agent from evaporating, the gear units in "extended
storage" design must remain tightly sealed until startup.
The gear units come with the oil fill according to the specified mounting position (M1
– M6). Always check the oil level before you take the gear unit into operation.
ded and analyzed. The additional signals can be used as reference value for signal
analysis e.g. to trigger time or event-based measuring tasks. After the analysis and
depending on user-defined alarm limits, the system can switch outputs and display the
state using LEDs.
Vibration SmartCheck is configured using the FAG software SmartWeb. If you use
several Vibration SmartCheck systems, you can control them via the FAG software
SmartUtility Light centrally from one PC.
The full version of the SmartUtility software allows you to open sensors directly via the
FAG software SmartWeb, to analyze measurement data in the SmartUtility Viewer and
to download configurations or uploading configurations on other devices.
For information on the scope of delivery, part numbers and technical data, refer to
chapter "Information on Vibration SmartCheck /DUV40A" (→ 2 167).
9007204233922315
The oil expansion tank is delivered as assembly kit for mounting onto the gearmotor.
In case of limited space or of gear units without motor, the oil expansion tank can also
be mounted to nearby machine parts.
25803948/EN – 10/2018
INFORMATION
Transverse acceleration is not permitted for gear units with expansion tank with fixed
piping for third party motors and servomotors.
Available options:
• Double oil seal on the output side for additional protection against leaks
• Grease nipple for further greasing of output shaft bearings
• The gear units use series housings and series gearing components.
The special flange is bolted to the output side of the standard gear unit.
• Energy efficiency classes IE1 – IE4 for gearmotors
• Motor power range of 0.12 – 200 kW
• Motor adapter AM.. for mounting IEC and NEMA motors
Also available for FM../FAM... and KM../KAM.. series:
25803948/EN – 10/2018
• Reinforced bearings also opposite the output side. These increase the permitted
overhung load, particularly for high output speeds and low gear ratios.
• Drywell design with leak sensor prevents the product from being contaminated by
leaking lubricant.
Designation Description
RX.. Single-stage foot-mounted design, output shaft with key
RXF.. Single-stage B5 flange-mounted design, output shaft with key
R.. Foot-mounted design, output shaft with key
R..F Foot- and B5 flange-mounted design, output shaft with key
RF.. B5 flange-mounted design, output shaft with key
RZ.. B14 flange-mounted design, output shaft with key
RM.. B5 flange-mounted design with extended bearing hub, output
shaft with key
Designation Description
F.. Foot-mounted design, output shaft with key
FA..B Foot-mounted design, hollow shaft with keyway
FH..B Foot-mounted design, hollow shaft with shrink disk
FV..B Foot-mounted design, splined hollow shaft to DIN 5480
FF.. B5 flange-mounted design, output shaft with key
FAF.. B5 flange-mounted design, hollow shaft with keyway
FHF.. B5 flange-mounted design, hollow shaft with shrink disk
FVF.. B5 flange-mounted design, splined hollow shaft to DIN 5480
FA.. Hollow shaft with keyway
FH.. Hollow shaft with shrink disk
FT.. Hollow shaft with TorqLOC® hollow shaft mounting system
FV.. Splined hollow shaft to DIN 5480
FZ.. B14 flange-mounted design, output shaft with key
FAZ.. B14 flange-mounted design, hollow shaft with keyway
FHZ.. B14 flange-mounted design, hollow shaft with shrink disk
25803948/EN – 10/2018
Designation
K.. Foot-mounted design, output shaft with key 3
KA..B Foot-mounted design, hollow shaft with keyway
KAF..B B5 flange-mounted design, foot-mounted design, hollow shaft
with keyway
KF..B B5 flange-mounted design, foot-mounted design, output shaft
with key
KH..B Foot-mounted design, hollow shaft with shrink disk
KHF..B B5 flange-mounted design, foot-mounted design, hollow shaft
with shrink disk
KV..B Foot-mounted design, splined hollow shaft to DIN 5480
KF.. B5 flange-mounted design, output shaft with key
KAF.. B5 flange-mounted design, hollow shaft with keyway
KHF.. B5 flange-mounted design, hollow shaft with shrink disk
KVF.. B5 flange-mounted design, splined hollow shaft to DIN 5480
KA.. Hollow shaft with keyway
KH.. Hollow shaft with shrink disk
KT.. Hollow shaft with TorqLOC® hollow shaft mounting system
KV.. Splined hollow shaft to DIN 5480
KZ.. B14 flange-mounted design, output shaft with key
KAZ.. B14 flange-mounted design, hollow shaft with keyway
KHZ.. B14 flange-mounted design, hollow shaft with shrink disk
KVZ.. B14 flange-mounted design, splined hollow shaft to DIN 5480
KM.. B5 flange-mounted design with extended bearing hub, output
shaft with key
KAM.. B5 flange-mounted design with extended bearing hub, hollow
shaft with keyway
Designation Description
S.. Foot-mounted design, output shaft with key
SF.. B5 flange-mounted design, output shaft with key
SAF.. B5 flange-mounted design and hollow shaft with keyway
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Designation Description
SHZ.. B14 flange-mounted design and hollow shaft with shrink disk
Designation Description
W.. Foot-mounted design, output shaft with key
WF.. B5 flange-mounted design, output shaft with key
WAF.. B5 flange-mounted design and hollow shaft with keyway
WA.. Hollow shaft with keyway
WA..B Foot-mounted design and hollow shaft with keyway
WH..B Foot-mounted design and hollow shaft with shrink disk
WHF.. B5 flange-mounted design and hollow shaft with shrink disk
WH.. Hollow shaft with shrink disk
WT.. Hollow shaft with TorqLOC® hollow shaft mounting system
3.1.6 Options
R, F and K gear units:
Designation Description
/R Reduced backlash
K, S and W gear units:
Designation Description
/T With torque arm
F gear units:
Designation Description
/G With rubber buffer
Designation Description
/DUO Diagnostic Unit Oil = Oil aging sensor
/DUV Diagnostic Unit Vibration = Vibration sensor
25803948/EN – 10/2018
Designation 3
DR(2)S.. Standard efficiency IE1
Nominal sizes:
561) – 315 561), 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225,
250, 280, 315
K, S, M, L,
MC, LC, Lengths
ME, MS, MK, H, LS, LM
R, Q Power designation (identification of motors with the same
size but with different power)
2, 4, 6, 8 Number of poles
1) The DR2S56.. motors will be available from spring 2019.
3.2.2 Output
designation
/EG7S1) 132M – 280M
ES7S1) 80MS – 132S
Add-on encoder with sin/cos interface
/EV7S 80MS – 280M
/EH7S 315S – 315H
box cover
/ASE. Mounted Han® 10ES plug connector on terminal box with 63MS – 132M
single locking latch (cage clamp contacts on the motor side)
/ASB. Mounted Han® 10ES plug connector on terminal box with 63MS – 132M
double locking latch (cage clamp contacts on the motor side)
/ACE. Mounted Han® 10E plug connector on terminal box with single 63MS – 132S
locking latch (crimp contacts on the motor side)
3.2.8 Ventilation
3.2.9 Bearings
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25639551499
Line Information
[1] • Manufacturer, address, CE mark
[2] • Type designation
• Serial number
[3] • Suitability for inverter operation
• Number of phases and underlying rating and performance standard
• Rated frequency
[4] • Rated speed of the motor / speed of the gear unit output shaft
• Nominal voltage
• Rated power and operating mode
[5] • Rated current
• Energy efficiency class according to IEC/EN 60034‑30‑1
• Power factor
[6] • Efficiency after capacity utilization of 100%, 75% and 50%
• Degree of protection according to IEC 60034‑5
[7] • Thermal class
[8] • Year of manufacture
[9] • Brake voltage
• Gear unit ratio
• Output torque
[10]
• Mounting position
25803948/EN – 10/2018
INFORMATION
The designs described in this chapter refer to DR(2)S.. gearmotors from
SEW‑EURODRIVE. They also apply to gear units without motors.
RX..DR(2)S..
Single-stage, helical gearmotor in foot-mounted
design
RXF..DR(2)S..
Single-stage helical gearmotor in B5 flange-mounted
design
R..DR(2)S..
Helical gearmotor in foot-mounted design
R..F DR(2)S..
Helical gearmotor in foot-mounted and B5 flange-
mounted design
RF..DR(2)S..
Helical gearmotor in B5 flange-mounted design
RZ..DR(2)S..
Helical gearmotor in B14 flange-mounted design
RM..DR(2)S..
Helical gearmotor in B5 flange-mounted design with
extended bearing hub
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FA..B DR(2)S..
Parallel-shaft helical gearmotor in foot-mounted
design with hollow shaft
FV..B DR(2)S..
Parallel-shaft helical gearmotor in foot-mounted
design with splined hollow shaft to DIN 5480
FH..B DR(2)S..
Parallel-shaft helical gearmotor in foot-mounted
design with hollow shaft and shrink disk
FF..DR(2)S..
Parallel-shaft helical gearmotor in B5 flange-moun-
ted design
FAF..DR(2)S..
Parallel-shaft helical gearmotor in B5 flange-moun-
ted design with hollow shaft
FVF..DR(2)S..
Parallel-shaft helical gearmotor in B5 flange-moun-
ted design with splined hollow shaft to DIN 5480
FHF..DR(2)S..
Parallel-shaft helical gearmotor in B5 flange-moun-
ted design with hollow shaft and shrink disk
25803948/EN – 10/2018
FA..DR(2)S..
Parallel-shaft helical gearmotor with hollow shaft
FV..DR(2)S..
Parallel-shaft helical gearmotor with splined hollow
shaft according to DIN 5480
FH..DR(2)S..
Parallel-shaft helical gearmotor with hollow shaft and
shrink disk
FT..DR(2)S..
Parallel-shaft helical gearmotor with hollow shaft and
TorqLOC® hollow shaft mounting system
FZ..DR(2)S..
Parallel-shaft helical gearmotor in B14 flange-moun-
ted design
FAZ..DR(2)S..
Parallel-shaft helical gearmotor in B14 flange-moun-
ted design with hollow shaft
FVZ..DR(2)S..
Parallel-shaft helical gearmotor in B14 flange-moun-
ted design with splined hollow shaft to DIN 5480
FHZ..DR(2)S..
Parallel-shaft helical gearmotor in B14 flange-moun-
ted design with hollow shaft and shrink disk
FM.. DR(2)S..
Parallel-shaft helical gearmotor in B5 flange-moun-
ted design with extended bearing hub, output shaft
with key
25803948/EN – 10/2018
mounted design
K..7 DR(2)S..
Helical-bevel gearmotor in foot-mounted design
KA..7B DR(2)S..
Helical-bevel gearmotor in foot-mounted design with
hollow shaft
KV..7B DR(2)S..
Foot-mounted helical-bevel gearmotor with splined
hollow shaft according to DIN 5480
KH..7B DR(2)S..
Helical-bevel gearmotor in foot-mounted design with
hollow shaft and shrink disk
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KF..7 DR(2)S..
Helical-bevel gearmotor in B5 flange-mounted
design
KAF..7 DR(2)S..
Helical-bevel gearmotor in B5 flange-mounted
design with hollow shaft
KVF..7 DR(2)S..
Helical-bevel gearmotor in B5 flange-mounted
design with splined hollow shaft to DIN 5480
KHF..7 DR(2)S..
Helical-bevel gearmotor in B5 flange-mounted
design with hollow shaft and shrink disk
KA..7 DR(2)S..
Helical-bevel gearmotor with hollow shaft
KV..7 DR(2)S..
Helical-bevel gearmotor with hollow shaft and
splined hollow shaft according to DIN 5480
KH..7 DR(2)S..
Helical-bevel gearmotor with hollow shaft and shrink
disk
KT..7 DR(2)S..
Helical-bevel gearmotor with hollow shaft and
TorqLOC® hollow shaft mounting system
KZ..7 DR(2)S..
Helical-bevel gearmotor in B14 flange-mounted
design
KAZ..7 DR(2)S..
Helical-bevel gearmotor in B14 flange-mounted
design with hollow shaft
KVZ..7 DR(2)S..
Helical-bevel gearmotor in B14 flange-mounted
design with splined hollow shaft to DIN 5480
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KHZ..7 DR(2)S..
Helical-bevel gearmotor in B14 flange-mounted
design with hollow shaft and shrink disk
KAM..7 DR(2)S..
Helical-bevel gearmotor in B5 flange-mounted
design with extended bearing hub and hollow shaft
S..DR(2)S..
Helical-worm gearmotor in foot-mounted
design
SF..DR(2)S..
Helical-worm gearmotor in B5 flange-moun-
ted design
SAF..DR(2)S..
Helical-worm gearmotor in B5 flange-moun-
ted design with hollow shaft
SHF..DR(2)S..
Helical-worm gearmotor in B5 flange-moun-
ted design with hollow shaft and shrink disk
SA..DR(2)S..
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SH..DR(2)S..
Helical-worm gearmotor with hollow shaft
and shrink disk
ST..DR(2)S..
Helical-worm gearmotor with hollow shaft
and TorqLOC® hollow shaft mounting system
SAZ..DR(2)S..
Helical-worm gearmotor in B14 flange-moun-
ted design with hollow shaft
SHZ..DR(2)S..
Helical-worm gearmotor in B14 flange-moun-
ted design with hollow shaft and shrink disk
General information
The efficiency of the gear units is mainly determined by the gearing and bearing fric-
tion as well by churning losses. Keep in mind that the starting efficiency of a gear unit
is always less than its efficiency at operating speed. This factor is particularly true for
helical-worm and SPIROPLAN® right-angle gear units.
INFORMATION
For information on churning losses and thermal rating, refer to chapter "Churning
losses and thermal rating" (→ 2 47).
R, F, K gear units
Depending on the number of gear stages, the gearing efficiency of helical, parallel-
shaft and helical-bevel gear units is up to 96% (3-stage), 97% (2-stage) and 98% (1-
stage).
Self-locking
Retrodriving torque in helical-worm or SPIROPLAN® gear units produces an efficiency
of η’ = 2 - 1/η, which is significantly less favorable than the forward efficiency. The hel-
ical-worm or SPIROPLAN® gear unit is statically self-locking if the forward efficiency η
is ≤ 0.5. The SPIROPLAN® gear units W..10 – W..30 are to some extent (with high ra-
tios) dynamically self-locking. Contact SEW‑EURODRIVE if you want to make tech-
nical use of the braking effect of self-locking characteristics.
INFORMATION
25803948/EN – 10/2018
Note that the self-locking effect of helical-worm and SPIROPLAN® gear units is not
permitted as the sole safety function for hoists.
Worm
i range η reduction
1-start About 50 – 280 Approx. 12%
2-start approx. 20 – 75 approx. 6%
3-start approx. 20 – 90 approx. 3%
5-start approx. 6 – 25 approx. 3%
6-start approx. 7 – 25 approx. 2%
(→ Churning losses may occur with the following conditions. They must be considered
X)
during thermal check:
• A mounting position where the first gear unit stage is fully immersed in the lubric-
ant. The respective mounting positions of the gear units are indicated with a * in
chapter Mounting position sheets.
25803948/EN – 10/2018
• A high mean input speed and thus a high circumferential velocity of the gear
wheels of the input gear stage.
If one or both requirements are met, determine the requirements of the application and
the corresponding operating conditions (see chapter "Data for calculating the thermal
rating" (→ 2 48)) and contact SEW‑EURODRIVE. SEW‑EURODRIVE can calculate
the thermal rating based on the actual operating conditions. The thermal rating of the
gear unit can be increased by appropriate measure e.g. by using a synthetic lubricant
with higher thermal endurance properties.
INFORMATION
To reduce churning losses to a minimum, use gear units preferably in M1 mounting
position.
25803948/EN – 10/2018
f B_app 24 16 8
(III)
1.8 1.7 1.6
1.6 1.5
1.7 (II)
1.5 1.4 [3]
1.6
1.3
1.4
1.5 1.2 (I)
1.3
1.1
1.4
1.2 1.0
1.3 1.1 0.9
1.2 1.0 0.8 [2]
0 200 400 600 800 1000 1200 1400 Z / h-1
18014403041768715
25803948/EN – 10/2018
[1] Service factor fB_app in relation to the daily operating time in hours/day
[2] Switching frequency Z: The cycles include all starting and braking procedures
as well as changeovers from low to high speed and vice versa.
[3] Curves for load classification I, II and III
The motor moment of inertia JMot is the mass moment of inertia of the motor and, if in-
stalled, the brake and the flywheel fan (Z fan).
The load moment of inertia JLx includes all external mass moments of inertia are the
mass moments of inertia of the driven machine and the gear unit, scaled down to the
motor shaft.
Scaling down the The calculation for scaling down to motor speed is performed using the following for-
mass moment of mula:
inertia on the mo- 2
tor shaft 1
JLx = JL ×
iG
23988303755
Service factors fB_app > 1.8 may be required with large mass acceleration factors (> 10),
high levels of backlash in the transmission elements or large overhung loads. Contact
SEW‑EURODRIVE in such a case.
1.2 0.8
1.0 0.6
≈
4.5.6 Conditions for selecting gear units based on the service factor
The determined required service factor fB_req must be smaller than or equal to the ser-
vice factor according to the selection tables (see chapter "Structure of the selection
tables", (→ 2 172)).
fB _ req ≤ fB
fB _ app × fB _ T −30 × fB _ S _ T × fB _ S _ ED ≤ fB
or
Ma × fB _ req ≤ Ma _ max
Ma × fB _ app × fB _ T −30 × fB _ S _ T × fB _ S _ ED ≤ Ma _ max
The service factors in square brackets are only taken into consideration at the respect-
ive application and ambient conditions. Otherwise, the value is 1.
fB = Service factor
fB_req = Required service factor
fB_app = Application service factor based on load classification and
switching frequency
fB_T-30 = Low temperature service factor, only applies to ambient temper-
atures < -30 °C
fB_S_T = Service factor for helical-worm gear units only, based on ambi-
25803948/EN – 10/2018
ent temperature
fB_S_cdf = Service factor for helical-worm gear units only, based on cdf
Ma = Gearmotor output torque (MMot × iG) [Ma] = Nm
Ma_max = Maximum permitted output torque [Ma_max] = Nm
4.5.7 Examples
• An application with mass acceleration factor 2.5 (load classification II), operating
time 14 hours/day (read off at 16 h/d-1 (→ 2 49)) and 300 cycles/hour produce a
service factor fB = 1.5 as shown in the figure. The fB value of the required gearmo-
tor must therefore be ≥ 1.5.
In case the gearmotor is intended for operation at -35 °C, the following applies:
fB_req = fB_app × fB_T-30=1.5 × 1.2 = 1.8
The gearmotor to be selected now requires an fB value ≥ 1.8.
• The gearmotor with the service factor fB_app = 1.5 in the previous example is to be a
helical-worm gearmotor, at an ambient temperature of 40 °C:
→ fB_S_T = 1.36 (read off at load classification II (→ 2 50))
Time under load = 40 min h-1→ cdf = 66.67% → fB_S_cdf = 0.95
The required service factor is:
fB_req = fB_app × fB_S_T × fB_S_cdf = 1.5 × 1.36 × 0.95 = 1.94
The selected helical-worm gearmotor requires a service factor fB ≥ 1.94.
25803948/EN – 10/2018
special operating conditions, the permitted overhung loads can be determined based
on the modified bearing service life Lna. Consult SEW‑EURODRIVE in this case.
The permitted overhung load is influenced by the direction of rotation and the force ap-
plication angle. The values FR_a listed in the catalog are based on the least favorable
conditions.
The permitted overhung loads FR_a for the output shafts of foot-mounted gear units
with a solid shaft are listed in the selection tables for gearmotors. For other designs,
please contact SEW‑EURODRIVE.
The overhung load data refers to a force application at the center of the output shaft
0.5 × l. With right-angle gear units, the application point is assumed to be at the A-
side.
For gear units with hollow shaft and key (shaft-mounted design), the values refer to
force application to the front end of the hollow shaft.
No reduction when
M5 M6 the unit is mounted
using the highlighted
K167 M5
feet.
K187 M6
In case of deviating
mounting, contact
SEW‑EURODRIVE.
In case of all foot-
mounted/flange-
mounted gear units
M1 M2 M3 M4 M5 M6 (R..F) with torque
transmission via the
R07F –
25803948/EN – 10/2018
M1 – M6 flange connection,
R87F
maximally 50% of
the overhung load
FR_a specified in the
selection tables is
permitted.
γ γ FR_x
0° FA
0°
INFORMATION
Contact SEW‑EURODRIVE for all other gear unit designs and in the event of signific-
antly greater axial loads or combinations of overhung load and axial load.
4.6.6 Input side: Overhung load conversion for off-center force application
INFORMATION
Contact SEW-EURODRIVE with regard to the project planning of gear units with in-
put shaft assemblies and off-center force application.
25803948/EN – 10/2018
4.6.7 On the output side: Overhung load conversion for off-center force application
The permitted overhung loads must be calculated according to the selection tables us-
ing the following formulas in the event of force application to areas other than the cen-
ter of the shaft end. The smaller of the two values FR_x_b (according to bearing service
life) and FR_x_w (according to shaft strength) is the permitted value for the overhung
load at distance x. Note that the calculations apply to Ma_max. The permitted overhung
load values FR_a_max and FR_a_pk listed in the data tables are valid for force application at
0.5 × l (solid shaft) or force application at the shaft end face (front end surface of the
hollow shaft).
The following conditions must be met:
a
FR_x_b according to bearing service life: FR _ x _ b = FR _ a _ max ×
b+x
c
FR_x_w according to shaft strength: FR _ x _ w =
f +x
x
FR_a_max
FR_a_max
FR_x FR_x
l/2
d
d
l x
Solid shaft Hollow shaft
Gear unit a b c f d I
type mm mm Nmm mm mm mm
RX57 43.5 23.5 1.51 × 105 34.2 20 40
5
RX67 52.5 27.5 2.42 × 10 39.7 25 50
RX77 60.5 30.5 1.95 × 105 0 30 60
5
RX87 73.5 33.5 7.69 × 10 48.9 40 80
RX97 86.5 36.5 1.43 × 106 53.9 50 100
RX107 102.5 42.5 2.47 × 106 62.3 60 120
25803948/EN – 10/2018
4
R07 72.0 52.0 4.67 × 10 11 20 40
R17 88.5 68.5 6.53 × 104 17 20 40
5
R27 106.5 81.5 1.56 × 10 11.8 25 50
R37 118 93 1.24 × 105 0 25 50
5
R47 137 107 2.44 × 10 15 30 60
6
K97 319 249 2.80 × 10 0 70 140
K107 373.5 288.5 5.53 × 106 0 90 170
6
K127 443.5 338.5 8.31 × 10 0 110 210
K157 509 404 1.18 × 107 0 120 210
7
K167 621.5 496.5 1.88 × 10 0 160 250
Gear unit a b c f d I
type mm mm Nmm mm mm mm
K187 720.5 560.5 3.04 × 107 0 190 320
4
S37 118.5 98.5 6.0 × 10 0 20 40
5
S47 130 105 1.33 × 10 0 25 50
S57 150 120 2.14 × 105 0 30 60
5
S67 184 149 3.04 × 10 0 35 70
S77 224 179 5.26 × 105 0 45 90
6
S87 281.5 221.5 1.68 × 10 0 60 120
S97 326.3 256.3 2.54 × 106 0 70 140
4
W10 84.8 64.8 3.6 × 10 0 16 40
W20 98.5 78.5 4.4 × 104 0 20 40
4
W30 109.5 89.5 6.0 × 10 0 20 40
4
W37 121.1 101.1 6.95 × 10 0 20 40
W47 145.5 115.5 4.26 x 105 35.6 30 60
Values for designs not listed are available on request.
25803948/EN – 10/2018
INFORMATION
Contact SEW‑EURODRIVE if blockages of the double gear unit or multi-stage gear-
motor cannot be avoided due to the application.
2
15987248395
Icon Meaning
Oil level plug
25803948/EN – 10/2018
5
M6
M6
M2 M2
M1 M1
M5 M5
M4 M4
M3 M3
R..
M6 M6
M1 M1
M2 M2
M5 M5
M4 M4
M3 M3
F..
M2 M2
M1
M1
M6 M6
M5 M5
M4 M4
K..
25803948/EN – 10/2018
M3 M3
S..
W..
15649312267
INFORMATION
The positions of the breather valve/oil drain plug in the mounting position sheets in
chapter "Mounting position sheets" (→ 2 72) and the following chapters always
refers to the standard terminal box position 0°. Note that the position of the breather
valve / oil drain plug is changed depending on the possible terminal box positions
(90°, 180°, 270°).
The following illustration shows the exact position of the breather valve/oil drain plug in
the motor flange.
α
[A]
d
β+
[C] β 90°
l
[B]
a
13066345867
Dimension tables
The following tables contain the dimensions regarding the position of the breather
valve and the oil drain plug depending on the motor size.
DR2S.. motor a α β Thread desig- Ød l
type In mm in ° in ° nation In mm In mm
DR2S561) 105
–
105
0 45 M10×1 10
120
DR2S63 15
160
200 30 22.5 M12x1.5 18 12
105 –
120 0 45 M10×1 10
15
160
DR2S71
200
30 M12x1.5 18 12
250 22.5
300 90 M22x1.5 28 14
120
M10×1 15 10
160
30
DR2S80 200 22.5
M12x1.5 18 12
250
300 90 M22x1.5 28 14
1) Motor will be available from spring 2019.
DR.. a α β Thread desig- Ød l
motor type In mm in ° in ° nation In mm In mm
120 10
M10×1 15
160 11
DR.90 200 30 22.5 14
M12x1.5 18
250
12
300 M22x1.5 28
120 10
M10×1 15
160 11
200 14
DR.100 30 22.5 M12x1.5 18
250 12
300 12
M22x1.5 28
350 9
160 M10×1 15 10
200
M12x1.5 18 12
DR.112 250 30 22.5
300
M22x1.5 28 14
350
160 M10×1 15 10
200
M12x1.5 18 12
250 30
DR.132 300 22.5
14
350 M22x1.5 28
400 10
45
450 M33×2 40 16
25803948/EN – 10/2018
200 15
M12x1.5 18 14
250
300 12
30
DR.160 350 22.5 M22x1.5 28 14
400 13
450 75 M33×2 40 16
550 90 M42×2 50 18
INFORMATION
The following order information is required for R, F, K, S, and W gear units or gear-
motors in addition to the mounting position to exactly determine the drive design.
This information is also required for gearmotors that do not depend on a particular
mounting position.
CW
CCW A
CW CCW
4579708555
In right-angle gear units, you also have to indicate whether the direction of rotation is
given looking onto the A or B-side.
The permitted direction of rotation is indicated by a direction arrow on the housing:
15985405835
5
B
4579723275
B
A
4579730955
INFORMATION
For the permitted mounting surfaces (= hatched area), refer to the mounting position
sheets (see chapter "Mounting position sheets" (→ 2 72)).
The position of the motor terminal box has so far been indicated with 0°, 90°, 180° or
270° as viewed onto the fan guard (= B-side), see also the following figure. A change
in the standard DIN EN 60034 specifies that the following designations will have to be
used for terminal box positions for foot-mounted motors in the future:
• As viewed onto the output shaft = A-side
• Designation as R (right), B (bottom), L (left) and T (top)
This new designation applies to foot-mounted motors without a gear unit in mounting
position B3 (= M1). For gearmotors, the previous designation is maintained. The fol-
lowing figure shows both designations. Where the mounting position of the motor
changes, R, B, L and T are rotated accordingly. In motor mounting position B8 (= M3),
T is at the bottom.
The position of the cable entry can be selected as well. "X" (= normal position), "1", "2"
or "3" are possible, as shown in following figure.
270°
X
T
2 2
3 1 0° R L 180° 1 3
X X
180° (L) X B X 0° (R)
90°
3975310859
Unless indicated otherwise, you will receive the terminal box type 0° with "X" cable
entry. SEW‑EURODRIVE recommends selecting cable entry "2" with mounting posi-
tion M3.
INFORMATION
Only cable entries "X" and "2" are possible for DR2S56.. and DR2S63.. motors. Ex-
ception: This limitation does not apply with IS plug connectors.
INFORMATION
When the terminal box is in the 90° (B) position, check to see if the gearmotor has
to be supported.
Software support
Not all cable entry positions X, 1, 2, 3 and terminal box positions 0°(R), 90°(B),
180°(L), 270°(T) are possible in any case. Some additional features for the motor re-
quire a connection inside the terminal box, which means this terminal box is larger
than the standard terminal box due to the normative air gaps and creepage distances.
The dimension sheets only depict the standard terminal box.
Dimensions not listed in the dimension sheets are available on the SEW-EURODRIVE
website via the respective CAD data.
rotation
K47 DRK71M4/RS M2 A - 0° "X" CW
SF77 DRS90L4 M6 AB AB 90° "3" -
KA97/II2GD EDRE132M4/2GD M4 B - 270° "2" -
KH107 DRN160M4 M1 A - 180° "3" -
KAF67AM90 M3 A B - - -
K47 DRE90MJ4 M2 A - 0° "X" -
R67 DR2S80M4 M1 - - 90° "X" -
5.2.6 Position motor terminal box and foot for gearmotors with motor option /FM
5
With gearmotors, the motor is designed as flange-mounted motor for mounting to gear
units. It is also possible to provide the motor with feet that can be used for customer
components. The load values of the feet are available from SEW-EURODRIVE on re-
quest. The position of the foot must be specified in the order.
The following figure shows the possible positions of the terminal box and the feet for
gearmotors with motor option /FM.
*
B (90°)
L (180°)
T (270°)
[2]
13588943243
*) If not specified otherwise in the order, the gearmotor is delivered with foot
position B (90°) and terminal box position R (0°).
INFORMATION
For motors in size 63 the foot is always positioned at 90° and the terminal box at
270°.
INFORMATION
The foot on the motor is not suited to attach a complete gearmotor.
13678896779
Order information on mounting position of the complete drive, foot positions, terminal
box and cable entry:
Mounting position
M1
entire drive:
Terminal box position: R (0°)
Cable entry: X
Foot position: T (270°)
25803948/EN – 10/2018
INFORMATION
The positions of the breather valve, oil level plug, and oil drain plug specified in the
mounting position sheets are binding and comply with the assembly specifications. 5
The motors are only depicted symbolically on the mounting position sheets.
INFORMATION
For gear units with solid shaft: The displayed shaft is always on the A end.
For shaft-mounted gear units: The shaft with dashed lines represents the customer
shaft. The output end ( = output shaft position) is always shown on the A-side.
INFORMATION
SPRIOPLAN® gearmotors are not dependent on the mounting position, except for
W..37 and W..47 gearmotors in mounting position M4. However, mounting positions
M1 to M6 are also shown for SPIROPLAN® gearmotors to assist you in working with
this documentation.
INFORMATION
SPIROPLAN® gearmotors W..10 to W..30 cannot be equipped with breather valves,
oil level plugs or drain plugs.
SPIROPLAN® gearmotors W..37 and W..47 are equipped with breather valves in
mounting position M4 and with oil drain plugs in mounting position M2.
Icon Meaning
Breather valve
1) Does not apply to the 1st gear unit (large gear unit) of compound gear units. See chapter "Position of the
oil level plug of compound gear units".
25803948/EN – 10/2018
RX57-RX107
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
* (→ 2 47)
R07-R167
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
5
25803948/EN – 10/2018
* (→ 2 47)
R07F-R87F
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
F/FA..B/FH27B-157B, FV27B-107B
5
25803948/EN – 10/2018
* (→ 2 47)
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
* (→ 2 47)
K/KA..B/KH19B-29B
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
5
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
KA..B/KH19B-29B
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
5
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
KA/KH19-29
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
* (→ 2 47)
KF/KAF/KHF39-49
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
* (→ 2 47)
K/KA..B/KH47B-157B, KV47B-107B
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
5
25803948/EN – 10/2018
* (→ 2 47)
Observe the information in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
* (→ 2 47)
KH167-187
25803948/EN – 10/2018
* (→ 2 47)
S37
5
25803948/EN – 10/2018
Observe the notes in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
S47-S97
25803948/EN – 10/2018
* (→ 2 47)
Observe the notes in chapter "Overhand and axial loads of R, F, K, S, and W gear units" (→ 2 53).
5
25803948/EN – 10/2018
SF/SAF/SHF/SAZ/SHZ47-97
25803948/EN – 10/2018
* (→ 2 47)
5
25803948/EN – 10/2018
SA/SH/ST47-97
25803948/EN – 10/2018
* (→ 2 47)
W10-30
5
25803948/EN – 10/2018
WF10-30
25803948/EN – 10/2018
5
25803948/EN – 10/2018
W/WA..B/WH37B-47B
25803948/EN – 10/2018
5
25803948/EN – 10/2018
WA/WH/WT37-47
25803948/EN – 10/2018
X X
180° (L) X B X 0° (R)
90°
8670476811
SEW
SEW
SEW
SEW
SEW
SEW SEW
SEW SEW
SEW
SEW
SEW SEW
SEW SEW
SEW
25803948/EN – 10/2018
SEW
18014402484795531
Part numbers
SEW GearOil
5 liter can 20 liter can 205 liter barrel 1000 liter IBC
Base 150 E1 – 03287866 03287742 03096750
1
Base 220 E – 03287858 03287734 03096688
Base 320 E1 – 03287831 03287726 03096742
1
Base 460 E – 03287823 03287718 03096734
Base 680 E1 – 03287815 03287696 03096726
1
Base 680 S E – 03287807 03287688 03096718
Poly 460 W E1 03096599 03287750 03287645 03096696
1
Poly 460 H1 E 03287076 03288099 03287068 –
25803948/EN – 10/2018
For additional information on using SEW GearOil lubricants, as well as most important
technical properties, refer to chapter"Lubricant table" (→ 2 108). Technical data
sheets and safety data sheets are available upon request from SEW‑EURODRIVE.
2)
-40 °C to +40 °C Bremer & Cassida Grease
Leguil GTS 2
-20 °C to +40 °C Fuchs Plantogel 2S
Oil 3)
INFORMATION
The following grease quantities are required:
• For fast-running bearings (gear unit input side): Fill the cavities between the
rolling elements one-third full with grease.
• For slow-running bearings (gear unit output side): Fill the cavities between the
rolling elements two-thirds full with grease.
25803948/EN – 10/2018
NOTICE
Damage to the gear unit due to improper lubricants.
Possible damage to property.
• The oil viscosity and type (mineral/synthetic) to be used are determined by
SEW‑EURODRIVE specifically for each order. This information is noted in the or-
der confirmation and on the gear unit's nameplate. If you use other lubricants for
the gear units and/or use the lubricants at temperatures outside the recommen-
ded temperature range, SEW‑EURODRIVE does not assume liability.
• The lubricant recommendation in the lubricant table in no way represents a guar-
antee regarding the quality of the lubricant delivered by each respective supplier.
Each lubricant manufacturer is responsible for the quality of their product.
• Do not mix synthetic lubricants.
• Do not mix synthetic lubricants and mineral lubricants.
• Oils of the same viscosity class from different manufacturers do not have the
same characteristics. In particular, the minimally and maximally permitted oil bath
temperatures are manufacturer-specific. These temperatures are specified in the
lubricant tables.
• The values specified in the lubricant tables apply as of the time of printing of this
document. The data of the lubricants is subject to dynamic change on the part of
the lubricant manufacturers. For the latest information about the lubricants, visit:
www.sew-eurodrive.de/lubricants.
ISO, SAE
NLGI
°C -50 0 +50 +100
CLP HC - NSF H1 - PSS
R..
-15 +40 VG 460
[4] [5]
18014416412986635
The specified ambient temperatures are guide values for the preselection of a suitable
lubricant. The exact upper and lower temperature limits for project planning are spe-
cified in the table with the respective trade name.
[4]
[3] DE, FR
SEW070030014 [6]
[1] Lowest oil sump temperature in °C, going below this value during operation
is not permitted
[2] Trade name
[3] Factory filling for the listed countries
BR: Brazil
CN: China
DE: Germany
FR: France
US: United States of America
[4] Manufacturer
[5] Highest oil sump temperature in °C. The service life will be considerably reduced
when exceeded. Observe the lubricant change intervals according to chapter
Lubricant change intervals.
[6] Approvals regarding compatibility of the lubricant with approved oil seals
Approval Explanation
SEW07004_ _13: A lubricant especially recommended with regard to compatibility
with the approved oil seals. The lubricant exceeds the state-of-
the-art requirements regarding elastomer compatibility.
Approved application temperature range of the oil seals
In the low temperature range, oil seals can withstand shaft deflections (e. g. through
overhung load) only to a limited extent. Especially avoid or limit pulsating or changing
radial displacements of the shaft. Contact SEW‑EURODRIVE, if required.
Limitations of use of oil seals with the specific lubricant are described in the following
table:
S 1 75 FKM 585
1 Freudenberg
2 FKM 2 75 FKM 170055
2 Trelleborg 1 VCBVR
Examples:
S11: Only the elastomer 72NBR902 of the Freudenberg company meets the require-
ments of the approval in conjunction with the specific lubricant.
S2: Only the elastomer FKM meets the requirements of the approval in conjunction
with the specific lubricant.
Key
The following table shows the abbreviations and icons used in the lubricant table and
explains what they mean:
Abbrevi- Meaning
ation/icon
Synthetic lubricant (marked gray)
Mineral lubricants
CLP Mineral oil
CLP PG Polyglycol (PG)
CLP HC Synthetic hydrocarbons – polyalphaolefin (PAO)
E Ester-based oil
Oil
Easily biodegradable oil for environmentally sensitive areas
[3]
[1] [2] ISO,SAE remer & egui FUCHS Mobil®
R.. NLGI LUBRICATION TO T A L
°C -50 0 +50 +100 Sh ell
CLP
-20 +80 -20 +80 -20 +80 -20 +80 -20 +80
F..
4) SEW GearOil Optigear Renolin Mobilgear 600 Klüberoil Shell Omala
-20 +30 XP 150 Cater EP 150
VG 150 Base 150 E1 BM 150 CLP150 Plus GEM 1-150 N S2 G 150
DE, FR
SEW070040013 SEW070040013
-25 +115 -25 +115 -25 +115 -25 +115 -25 +115 -25 +115
Renolin Mobil Klübersyth Shell Omala
Optigear Synthetic Cater SY 220
-25 +80 VG 220 GLyoyle 220 S4 WE 220
800/220 PG220 GH 6-220
DE, FR CN, US
CLP PG
-25 +115
www.sew‑eurodrive.de/lubricants for the latest tables.
PSS
DE, FR, US, BR
CLP PG
[4] Standard
[3] Ambient temperature range
Observe the thermal limit of the oil seal material, see chapter "Lubricant compatibility
The lubricant table is valid at the day this document is published. Refer to
6
111
6
112
6
Lubricants
-30 +110 -25 +110 -25 +110 -25 +110 -25 +110 -25 +110
[4] Mobil Klübersynth Shell Omala
Optigear Syntetic Renolin Unisyn
R.. -25 +60 VG 220 SHC 630 GEM 4-220 N S4 GX 220 Cater SH 220
PD220 CLP220
DE, FR BR CN, US
RES
CLP HC
Renolin Unisyn Shell Omala
-40 +20 VG 68 SHC 626
CLP68 S4 GX 68
DE, FR
-25 +110
www.sew‑eurodrive.de/lubricants for the latest tables.
[4] Mobil
-25 +60 VG 220 SHC 630
DE, FR, US, BR, CN
[4] Standard
-30 +100
4) Mobil
-30 +50 SHC 629
VG 150
CLP HC - PSS
DE, FR, US, BR, CN
25803948/EN – 10/2018
25803948/EN – 10/2018
Cassida Klüberoil
R.. -15 +40 VG 460 GT 460
Fluid GL 460 4UH1-460 N
DE, FR
RES SEW070040013
K..7 -25 +80 -25 +80 -25 +80
KES Optileb Klüberoil
CLP HC - NSF H1
-40 +30 -40 +30 -40 +30
4) Cassida Optileb KlüberSummit
-40 -10 VG 32 HY 32 HySynFG32
Fluid HF 32
DE, FR
-15 +100
Optileb
-15 +40 VG 460 GT 460
www.sew‑eurodrive.de/lubricants for the latest tables.
[4] Standard
-25 +30 GT 220
VG 220
DE, FR, US, BR, CN
E
-20 +40 VG 460 460 S CA2-460
DE, FR
Oil
Observe the thermal limit of the oil seal material, see chapter "Lubricant compatibility
The lubricant table is valid at the day this document is published. Refer to
6
113
6
114
6
Lubricants
[3]
-15 +115
Klübersynth
-15 +80 VG 680 GH 6-680
DE, FR, US, BR,CN
CLP PG (-PSS)
K.9
-30 +60
4) Klübersynth
-30 +30 VG 150 GH 6-150
DE, FR, US, BR,CN
-20 +95
[4] Klübersynth
-20 +60 VG 460 UH1 6-460
DE, FR, US, BR,CN
-15 +115
www.sew‑eurodrive.de/lubricants for the latest tables.
Klübersynth
-15 +80 VG 680 UH1 6-680
DE, FR, US, BR,CN
[4] Standard
-25 +70
Klübersynth
-25 +40 VG 220 UH1 6-220
DE, FR, US, BR,CN
CLP PG - H1 (-PSS)
-30 +60
4)
Klübersynth
-30 +30 VG 150 UH1 6-150
DE, FR, US, BR,CN
25803948/EN – 10/2018
25803948/EN – 10/2018
Sh ell
-15 +80 0 +80 0 +80 0 +80 0 +80 0 +80 0 +80
[4] SEW GearOil Renolin Klüberoil Shell Omala
Optigear Mobilegear 600 Carter EP 680
0 +40 VG 680 CLP 680 Plus S2 G 680
Base 680 S E1 BM 680 XP 680 GEM 1-680 N US
DE, FR
CLP
-20 +80 -20 +65 -20 +65 -20 +65 -20 +65 -20 +65 -20 +65
SEW GearOil Optigear Renolin Mobilegear 600 Klüberoil Shell Omala
-20 +25 VG 150 XP 150 S2 G 150 Carter EP 150
Base 150 E1 BM150 CLP 150 Plus GEM 1-150 N
S.. DE, FR US
HS.. SEW070040013 SEW070040013
-15 +115 -15 +115 -15 +115 -15 +115 -15 +115
[4] 1) Mobil Klübersynth
Optigear Renolin Shell Omala
-15 +80 VG 680 Glygoyle 680 GH 6-680
Synthetic 800/680 PG 680 S4 WE 680
DE, FR
-25 +90 -25 +95 -25 +100 -25 +100 -25 +90 -25 +90
CLP PG
1) Mobil
Optigear Renolin Klübersynth Shell Omala
-25 +40 VG 220 Glygoyle 220 Carter SY 220
Synthetic 800/220 PG 220 GH 6-220 S4 WE 220
DE, FR
-15 +115
www.sew‑eurodrive.de/lubricants for the latest tables.
[4] 1)
Klübersynth
-15 +80 VG 680 GH 6-680
DE, FR, US, BR, CN
[4] Standard
-25 +100
1)
Klübersynth
-25 +40 VG 220 GH 6-220
CLP PG - PSS
DE, FR, US, BR, CN
Observe the thermal limit of the oil seal material, see chapter "Lubricant compatibility
The lubricant table is valid at the day this document is published. Refer to
6
115
6
116
6
Lubricants
Sh ell
-20 +110 -15 +100 -20 +105 -15 +105 -15 +105 -15 +105
[4] Mobil
Optigear Renolin Unisyn Klübersynth Shell Omala Carter SH 460
-15 +60 VG 460 SHC 634
Synthetic PD 460 CLP 460 DE, FR GEM 4-460 N S4 GX 460
CLP HC
4) Mobil
-40 Renolin Unisyn Shell Omala
+20 VG 68 SHC 626
CLP 68 DE, FR S4 GX 68
-20 +105
www.sew‑eurodrive.de/lubricants for the latest tables.
[4] Mobil
-15 +60 VG 460 SHC 634
DE, FR, US, BR, CN
[4] Standard
-30 +75
4) Mobil
-30 +30 VG 150 SHC 629
CLP HC - PSS
DE, FR, US, BR, CN
25803948/EN – 10/2018
25803948/EN – 10/2018
CLP HC - NSF H1
-40 +25 -40 +20 -40 +25
4) Optileb
Cassida KlüberSummit
-40 -10 VG 32 HY 32
Fluid HF 32 HySyn FG 32
DE, FR
-15 +90
[4] Optileb
-15 +40 VG 460 GT 460
www.sew‑eurodrive.de/lubricants for the latest tables.
[4] Standard
-25 +30 VG 220 GT 220
DE, FR, US, BR, CN
E
-20 +40 VG 460 460 S
DE, FR CA2-460
Oil
Observe the thermal limit of the oil seal material, see chapter "Lubricant compatibility
The lubricant table is valid at the day this document is published. Refer to
6
117
6
Design and operating notes
6 Lubricants
TO T A L1
Sh ell
Klüber SEW
Klübersynth
UH1 6-460
HT-460-5
LUBRICATION
-20
-20
S1
+65
Oil 75 W90
-40
FUCHS
remer & egui
Poly 460 H1 E1
Poly 460 W E1
+115
+115
SEW GearOil
SEW GearOil
DE, FR
-20
-20
(~VG 100)
2)
3)
SAE 4)
ISO,SAE
VG 460
VG 460
75W90
NLGI
GL5
[1] [2]
+60
+40
+10
[3]
0
-20
-20
°C -50
-40
[4]
HW..
W..
INFORMATION
The specified fill quantities are guide values. The exact values vary depending on
the number of gear stages and gear ratio. Check the oil level plug for the exact oil
quantity.
6
INFORMATION
Unless a special arrangement is made, SEW‑EURODRIVE supplies the drives with a
lubricant fill adapted for the specific mounting position. The mounting position (see
chapter "Gear unit mounting positions and order information" (→ 2 61)) must there-
fore be specified in the drive order.
When the mounting position is changed, the lubricant fill quantity must be adapted
accordingly (see the following chapters). Consequently, a mounting position may only
be changed after consultation with SEW‑EURODRIVE, otherwise your rights to
claim under limited warranty no longer apply.
The following tables show guide values for lubricant fill quantities in relation to the
mounting position M1 – M6.
25803948/EN – 10/2018
RX..
Gear units Fill quantity in liters
M1 M2 M3 M4 M5 M6
RX57 0.60 0.80 1.30 0.90
RX67 0.80 1.70 1.90 1.10
RX77 1.10 1.50 2.60 2.70 1.60
RX87 1.70 2.50 4.80 2.90
25803948/EN – 10/2018
RXF..
Gear units Fill quantity in liters
M1 M2 M3 M4 M5 M6
RXF57 0.50 0.80 1.10 0.70
RXF67 0.70 0.80 1.50 1.40 1.00
FF..
Gear units Fill quantity in liters
M1 M2 M3 M4 M5 M6
FF27 0.60 0.80 0.65 0.70 0.60 0.60
FF37 1.00 1.25 0.70 1.30 1.00 1.10
FF47 1.60 1.85 1.10 1.90 1.50 1.70
FF57 2.30 3.10 1.70 3.10 2.30 2.40
FF67 2.70 3.80 1.90 3.80 2.90 3.20
FF77 5.90 7.30 4.30 8.10 6.00 6.30
FF87 10.8 13.2 7.80 14.1 11.0 11.2
FF97 19.0 22.5 12.6 25.6 18.9 20.5
FF107 25.5 32.0 19.5 38.5 27.5 28.0
FF127 40.6 51.6 31.5 61.2 46.3 44.9
FF157 72.0 105.0 64.0 106.0 87.0 79.0
FA.., FH.., FV.., FAF.., FAZ.., FHF.., FZ.., FHZ.., FVF.., FVZ.., FT.., FM.., FAM..
Gear units Fill quantity in liters
M1 M2 M3 M4 M5 M6
F..27 0.60 0.80 0.65 0.70 0.60 0.60
F..37 0.95 1.25 0.70 1.25 1.00 1.10
F..47 1.50 1.80 1.10 1.90 1.50 1.70
F..57 2.70 3.50 2.10 3.40 2.90 3.00
F..67 2.70 3.80 1.90 3.80 2.90 3.20
F..77 5.90 7.30 4.30 8.00 6.00 6.30
25803948/EN – 10/2018
INFORMATION
All K..19 and K..29 gear units have a universal mounting position, which means that
K..19 and K..29 gear units of the same design are filled with the same oil quantity in-
dependent of the mounting position. An exception to this is the M4 mounting position.
KF..
Gear unit Fill quantity in liters
M1 M2 M3 M4 M5 M6
KF19 0.40 0.45 0.40
KF29 0.70 0.85 0.70
KF39 0.90 1.70 1.55 1.9 1.55 1.30
KF49 1.70 3.40 2.80 4.20 3.15 2.80
KF37 0.50 1.10 1.50 1.00
KF47 0.80 1.30 1.70 2.20 1.60
KF57 1.20 2.20 2.40 3.15 2.50 2.30
KF67 1.10 2.40 2.80 3.70 2.70
KF77 2.10 4.10 4.40 5.90 4.50
KF87 3.70 8.20 9.0 11.90 8.40
KF97 7.0 14.70 17.30 21.50 15.70 16.50
KF107 10.0 21.80 25.80 35.10 25.20
KF127 21.0 41.50 46.0 55.0 41.0
KF157 31.0 66.0 69.0 92.0 62.0 63.0
KA.., KH.., KV.., KAF.., KHF.., KVF.., KZ.., KAZ.., KHZ.., KVZ.., KT.., KM.., KAM..
Gear unit Fill quantity in liters
25803948/EN – 10/2018
M1 M2 M3 M4 M5 M6
K..19 0.40 0.45 0.40
K..29 0.70 0.85 0.70
K..39 0.90 1.70 1.55 1.9 1.55 1.30
K..49 1.70 3.40 2.80 4.20 3.15 2.80
K..37 0.50 1.00 1.40 1.00
K..47 0.80 1.30 1.60 2.15 1.60
K..57 1.20 2.20 2.40 3.15 2.70 2.40
SF..
Gear unit Fill quantity in liters
M1 M2 M31) M4 M5 M6
Output Output
A or B A+B
SF37 0.25 0.40 0.50 0.55 0.6 0.40
SF47 0.40 0.90 0.90/1.05 1.08 1.13 1.00
SF57 0.50 1.20 1.00/1.50 1.48 1.53 1.40
SF67 1.00 2.20 2.30/3.00 3.20 3.5 2.70
SF77 1.90 4.10 3.90/5.8 6.5 7.2 4.90
SF87 3.80 8.0 7.1/10.1 12.0 13.2 9.1
SF97 7.4 15.0 13.8/18.8 23.1 25.2 18.0
1) The larger gear unit of multi-stage gear units must be filled with the larger oil volume.
INFORMATION
SPIROPLAN® gear units W..10 to W..30 have a universal mounting position, which
means that gear units of the same design are filled with the same oil quantity inde-
pendent of the mounting position.
The oil fill quantity of SPIROPLAN® gear units W..37 and W..47 in mounting position
M4 is different from that of the other mounting positions.
WF..
Gear unit Fill quantity in liters
M1 M2 M3 M4 M5 M6
WF10 0.16
WF20 0.24
WF30 0.40
WF37 0.50 0.70 0.50
WF47 0.90 1.55 0.90
INFORMATION
The function of breather valves can be impaired by dirt and dust in the environment.
If necessary, contact SEW‑EURODRIVE to discuss alternative venting systems.
25803948/EN – 10/2018
6644506891
Dimensions in mm
Type
D6 D7 G4 M4 M5 M6 M7 O1 O8
FH.87/R Ø 65 h6 Ø 85 Ø 163 41 40 46 45 312.5 299.5
FH.97/R Ø 75 h6 Ø 95 Ø 184 55 50 60 55 382.5 367
INFORMATION
The data in this chapter applies to the FAM.. and KAM.. braking resistors.
INFORMATION
Use the supplied NOCO® fluid for mounting. The fluid prevents contact corrosion and
facilitates subsequent dismounting.
INFORMATION
The key dimension X is specified for the customer and depends on the application re-
quirements and the used materials.
See figure "Customer shaft with [A] and without [B] contact shoulder".
INFORMATION
For the dimensioning of the keyed connection, observe that the hollow shaft of the
gear unit (hub) is made of the material C45R(1.1201).
SEW-EURODRIVE recommends 2 options for mounting gear units with hollow shaft
and key onto the input shaft of the driven machine (= customer shaft):
• Mounting using supplied fastening parts
• Mounting/dismounting with SEW‑EURODRIVE assembly and disassembly kit
The following sections describe the two options.
[A] L8 L8
[B]
1.5 x DK 1.5 x DK
L1 L2 L1 L2
6
ØDK h6
ØDK h6
ØDK g6
ØDK g6
H7
ØD H7
ØD
[3] [2] [3] [2]
0.5 x U X [1] [4] f 0.5 x U X [1] [4] f
21482860683
Dimensions and tightening torques MS for retaining screw [2] for the standard gear
units:
KA..49 35 35 45 1 160 20 10
KA..49 40 35 45 1 154 40 12
SA..47 25 38 38 1 105 20 8
SA..47 30 39 45 1 105 20 8
FA..47, KA..47 35 45 52 1 132 20 10
Assembly
You can also use the optional assembly/disassembly kit for mounting. This can be
ordered for the specific gear unit types by quoting the part numbers in the following
table. The delivery includes:
• Spacer tube for installation without contact shoulder [5]
• Retaining screw for assembly [2]
• Forcing washer for disassembly [7]
• Fixed nut for disassembly [8]
The short retaining screw delivered as standard is not required.
Note the following information concerning the customer shaft:
• The installation length of the customer shaft must be LK2. Do not use the spacer
25803948/EN – 10/2018
[A] [B]
0.5 x U [1] [4] [3] [2] 0.5 x U [1] [4] [5] [3] [2]
27021602073190027
Dimensions, tightening torque MS and part numbers for retaining screw [2]:
Disassembly
INFORMATION
The depicted assembly kit for attaching the customer shaft is a recommendation by
SEW-EURODRIVE.
• You must always check whether this design can compensate the present axial
loads.
• In particular applications (e.g. mounting agitator shafts), a different design may
have to be used to secure the shaft axially. You can use your own devices to se-
cure the shaft axially, if you ensure that these designs do not cause potential
sources of combustion according to DIN EN 13463 (e.g. impact sparks).
[3]
27021606946895115
Type DH7 M1) C4 C5 C6 U-0.5 T -0.5 D3-0.5 L4 Part number of the as-
mm mm mm mm mm mm mm mm sembly/disassembly kit
4309448843
TorqLOC®
mounting
system
hollow
shaft
units for
gear
6.6 TorqLOC® mounting system for gear units with hollow shaft
6
7
4309625867
[1] Customer shaft [5] Shrink disk
2] Clamping ring [6] Conical steel bushing
[3] Conical bronze bushing [7] Fixed hood cover
[4] Hollow shaft in gear unit
• Simple removal even after many hours of operation because the formation of con-
tact corrosion has been reduced and the conical connections can easily be re-
leased.
D'
D'
D
D
9007204241796363
4987059083
25803948/EN – 10/2018
4987060747
25803948/EN – 10/2018
4987063435
25803948/EN – 10/2018
4987065099
25803948/EN – 10/2018
4987067787
25803948/EN – 10/2018
4987069451
25803948/EN – 10/2018
9007204242190859
Gear unit type Adapter type Dimensions in mm
B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1
R..27, R..37 AM63 95 10 115 3.5 120 140 M8 72 11 23 12.8 4
F..27, F..37, F..47 AM711) 110 10 130 4 120 160 M8 72 14 30 16.3 5
K..19, K..29, K..37
S..37, S..47, S..57 AM801) 130 12 165 4.5 120 200 M10 106 19 40 21.8 6
W..37 AM901) 130 14 165 4.5 120 200 M10 106 24 50 27.3 8
AM63 95 10 115 3.5 160 140 M8 66 11 23 12.8 4
R..47, R..57, R..67 AM71 110 10 130 4 160 160 M8 66 14 30 16.3 5
F..57, F..67 AM80 130 12 165 4.5 160 200 M10 99 19 40 21.8 6
K..39, K..472), K..57,
AM90 130 14 180 4.5 160 200 M10 99 24 50 27.3 8
K..67
S..67 AM1001) 180 16 215 5 160 250 M12 134 28 60 31.3 8
W..473) AM1121) 180 18 215 5 160 250 M12 134 28 60 31.3 8
AM132S/M1) 230 22 265 5 160 300 M12 191 38 80 41.3 10
AM63 95 10 115 3.5 200 140 M8 60 11 23 12.8 4
AM71 110 10 130 4 200 160 M8 60 14 30 16.3 5
AM80 130 12 165 4.5 200 200 M10 92 19 40 21.8 6
R..77
F..77 AM90 130 14 165 4.5 200 200 M10 92 24 50 27.3 8
K..49, K..77 AM1001) 180 16 215 5 200 250 M12 126 28 60 31.3 8
S..77
AM1121) 180 18 215 5 200 250 M12 126 28 60 31.3 8
AM132S/M1) 230 22 265 5 200 300 M12 179 38 80 41.3 10
AM132ML1) 230 28 265 5 200 300 M12 179 38 80 41.3 10
AM80 130 12 165 4.5 250 200 M10 87 19 40 21.8 6
AM90 130 14 165 4.5 250 200 M10 87 24 50 27.3 8
AM100 180 16 215 5 250 250 M12 121 28 60 31.3 8
R..87
F..87 AM112 180 18 215 5 250 250 M12 121 28 60 31.3 8
K..87 AM132S/M 230 22 265 5 250 300 M12 174 38 80 41.3 10
S..874)
AM132ML 230 28 265 5 250 300 M12 174 38 80 41.3 10
AM1601) 250 28 300 6 250 350 M16 232 42 110 45.3 12
AM1801) 250 32 300 6 250 350 M16 232 48 110 51.8 14
1) Check dimension 1/2 G5 because component may protrude past foot mounting surface if installed on R, K, S or W foot-mounted
25803948/EN – 10/2018
gear unit.
2) Maximum AM100
3) Maximum AM90
4) Not with AM180
9007204242194571
Gear unit type Adapter type Fig. Dimensions in mm
B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1
AM100 1 180 16 215 5 300 250 M12 116 28 60 31.3 8
AM112 1 180 18 215 5 300 250 M12 116 28 60 31.3 8
R..97 AM132S/M 1 230 22 265 5 300 300 M12 169 38 80 41.3 10
F..97
AM132ML 1 230 28 265 5 300 300 M12 169 38 80 41.3 10
K..97
S..971) AM160 1 250 28 300 6 300 350 M16 227 42 110 45.3 12
AM180 1 250 32 300 6 300 350 M16 227 48 110 51.8 14
AM200 1 300 38 350 7 300 400 M16 268 55 110 59.3 16
AM100 1 180 16 215 5 350 250 M12 110 28 60 31.3 8
AM112 1 180 18 215 5 350 250 M12 110 28 60 31.3 8
AM132S/M 1 230 22 265 5 350 300 M12 163 38 80 41.3 10
R..107, R..127 AM132ML 1 230 28 265 5 350 300 M12 163 38 80 41.3 10
F..107
K..107 AM160 1 250 28 300 6 350 350 M16 221 42 110 45.3 12
AM180 1 250 32 300 6 350 350 M16 221 48 110 51.8 14
AM200 1 300 38 350 7 350 400 M16 262 55 110 59.3 16
AM225 2 350 38 400 7 350 450 M16 277 60 140 64.4 18
AM132S/M 1 230 22 265 5 400 300 M12 156 38 80 41.3 10
AM132ML 1 230 28 265 5 400 300 M12 156 38 80 41.3 10
AM160 1 250 28 300 6 400 350 M16 214 42 110 45.3 12
R..137
AM180 1 250 32 300 6 400 350 M16 214 48 110 51.8 14
AM200 1 300 38 350 7 400 400 M16 255 55 110 59.3 16
AM225 2 350 38 400 7 400 450 M16 270 60 140 64.4 18
1) Not with AM200
25803948/EN – 10/2018
4987456011
Gear unit type Adapter type Fig. Dimensions in mm
B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1
AM132S/M 1 230 22 265 5 450 300 M12 148 38 80 41.3 10
AM132ML 1 230 28 265 5 450 300 M12 148 38 80 41.3 10
AM160 1 250 28 300 6 450 350 M16 206 42 110 45.3 12
R..147 AM180 1 250 32 300 6 450 350 M16 206 48 110 51.8 14
F..127
K..127 AM200 1 300 38 350 7 450 400 M16 247 55 110 59.3 16
AM225 2 350 38 400 7 450 450 M16 262 60 140 64.4 18
AM250 2 450 48 500 7 450 550 M16 336 65 140 69.4 18
AM280 2 450 48 500 7 450 550 M16 336 75 140 79.9 20
AM160 1 250 28 300 6 550 350 M16 198 42 110 45.3 12
R..167 AM180 1 250 32 300 6 550 350 M16 198 48 110 51.8 14
F..157 AM200 1 300 38 350 7 550 400 M16 239 55 110 59.3 16
K..157
K..167 AM225 2 350 38 400 7 550 450 M16 254 60 140 64.4 18
K..187 AM250 2 450 48 500 7 550 550 M16 328 65 140 69.4 18
AM280 2 450 48 500 7 550 550 M16 328 75 140 79.9 20
25803948/EN – 10/2018
F..87
AM184 215.9 10 18 184 5 250 228 66.85 3 15 134.5 16.5 28,575 69 31.7 6.35
K..87
S..87 AM213/215 215.9 11 22 184 5 250 228 79.55 6.3 15 183.5 15.8 34,925 85 38.7 7.94
AM254/256 215.9 12 28 184 5 250 228 95.3 6.3 15 234 8.8 41,275 101 45.8 9.53
AM284/286 266.7 15 32 228.6 5 250 286 111.05 6.3 15 241 15.8 47,625 117 53.4 12.7
1) Maximum AM143/AM145
NOTICE
Danger due to static overdetermination if gear units with foot (e.g. KA19/29B,
KA127/157B or FA127/157B) are mounted both via the torque arm and via the foot
plate.
Risk of injuries and damage to property
• Especially with the KA.9B/T variant, it is not permitted to use the foot plates and
the torque arm at the same time.
• Attach the KA.9B/T design only via the torque arm.
• Attach the K.9 or KA.9B design only via the foot plate.
• If you want to use foot plates and torque arms for mounting, contact
SEW‑EURODRIVE.
6
25803948/EN – 10/2018
6.14 Flange contours of FF.., KF.., SF.. and WF.. gear units
27021602074397451
27021602074397451
6.15 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units
36028801329367819
36028801329367819
18545083275
18557415179
INFORMATION
SEW‑EURODRIVE recommends the terminal box position ≠ 90° for parallel-shaft hel-
ical gear units with high safety cover to simplify assembly and maintenance.
If necessary, check the configuration in the product configurator on the
SEW‑EURODRIVE website.
Gear unit size F..37 F..47 F..57 F..67 F..77 F..87 F..97
Maximum possible 71M 80M 90L 112M 132L 160L 180L
motor mounting
sizes
Gear unit size F..37 F..47 F..57 F..67 F..77 F..87 F..97
Maximum possible 71M 71M 80M 100L 132L 160L 180L
motor mounting
sizes
6.16.6 Part numbers and dimensions for high fixed plastic covers
9007213691434635
Parallel-shaft helical gearmotors FH/FA FH/FA FH/FA FH/FA FH/FA FH/FA FH/FA FH/FA
..27 ..37 ..47 ..57 ..67 ..77 ..87 ..97
Part number 06435319 6435130 6435149 6435157 6435157 6435165 6435173 6435181
G4 in mm 58 78 88 100 100 121 164 185
O9 in mm 134 157 188.5 207.5 221.5 255 295 363.5
X in mm 0.8 2 4.5 7.5 6 6 4 6.5
Y in mm 56 75 83 83 93 114 159 174
Helical-bevel gearmotors KH/KA KH/KA
..19 ..29
Part number 10684158 10684166
G4 in mm 62 68
WH in mm 83 90
X in mm 2 4
Y in mm 50 60
Helical-bevel gearmotors1) KH/KA KH/KA KH/KA KH/KA KH/KA KH/KA KH/KA
..37 ..47 ..57 ..67 ..77 ..87 ..97
Part number 6435130 6435149 6435157 6435157 6435165 6435173 6435181
G4 in mm 78 88 100 100 121 164 185
WH in mm 95 111.5 122.5 129 147 172 210.5
X in mm 0 1.5 5.5 3 1 2 4.5
Y in mm 75 83 83 93 114 159 174
1) Not possible in foot-mounted helical-bevel gear units with hollow shafts (KH..B and KA..B)
Helical-worm gearmotors SH/SA SH/SA SH/SA SH/SA SH/SA SH/SA SH/SA
..37 ..47 ..57 ..67 ..77 .. 87 ..97
Part number 6435122 6435130 6435149 6435157 6435165 6435173 6435181
G4 in mm 59 78 88 100 121 164 185
WH in mm 88 95 111.5 123 147 176 204.5
X in mm 1 0 1.5 3 1 0 0.5
Y in mm 53 75 83 93 114 159 174
SPIROPLAN® gearmotors WH/WA WH/WA
..37 ..47
Part number 10611363 10611940
G4 in mm 68 80.5
25803948/EN – 10/2018
WH in mm 95.5 109.5
X in mm 11 12.5
Y in mm 50 72
27021606951308171
Parallel-shaft helical FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA FT/FH/FA
gearmotors ..37 ..47 ..57 ..67 ..77 ..87 ..97 ..107 ..127 ..157
Part number 0643584X 06435858 06435866 06435866 06435874 06435882 06435890 06421814 06421822 06421830
G4 in mm 81 90 101 101 124 165 200 196 229 275
O9 in mm 166 199 222 236 285 322 382 421 502 605
X in mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Y in mm 78 87 98 98 121 162 197 193 226 272
Helical-bevel gear- KH/KA KH/KA KT/KH/KA KT/KH/KA
motors ..19 ..29 ..39 ..49
Part number 10686320 10686339 10682651 10682964
G4 in mm 60 68 86 97
WH in mm 84.5 91.5 117.5 138
X in mm 1.5 1.5 1 1
Y in mm 50 60 84 95
Helical-bevel gear- KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/ KT/KH/
motors1) KA KA KA KA KA KA KA KA KA KA
..37 ..47 ..57 ..67 ..77 ..87 ..97 ..107 ..127 ..157
Part number 0643584X 06435858 06435866 06435866 06435874 06435882 06435890 06421814 06421822 06421879
G4 in mm 81 90 101 101 124 165 200 196 229 275
WH in mm 104 122 137 143 177 229 382 246 297 375
X in mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Y in mm 78 87 98 98 121 162 197 193 226 272
1) Not possible in foot-mounted helical-bevel gear units with hollow shafts (KH..B and KA..B)
Helical-worm gear- ST/SH/SA ST/SH/SA ST/SH/SA ST/SH/SA ST/SH/SA ST/SH/SA ST/SH/SA
motors ..37 ..47 ..57 ..67 ..77 ..87 ..97
Part number 06444768 0643584X 06435858 06435866 06435874 06435882 06435882
G4 in mm 64 81 90 101 124 165 165
WH in mm 98 104 122 137 177 203 223
X in mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Y in mm 61 78 87 98 121 162 162
SPIROPLAN® gear- WT/WH/ WT/WH/
motors WA WA
..37 ..47
Part number 10611479 10611959
25803948/EN – 10/2018
G4 in mm 67 78
WH in mm 95.5 109
X in mm 1 1
Y in mm 64 76
6.16.8 Part numbers and dimensions for flat fixed plastic covers
19 003 00 18
23577169163
Parallel-shaft helical gearmotors FA/FV..27 FA/FV..37 FA/FV..47 FA/FV..57 FA/FV..67 FA/FV..77 FA/FV..87 FA/FV..97
Part number 10688684 10688293 10688390 10688498 10688498 10688595 10688692 10688781
G4 in mm 57.4 80.4 80.4 84.7 84.7 117.4 147.5 187.4
O9 in mm 111 134 163 179 193 223 251 313
Helical-bevel gearmotors KA ..19 KA ..29 KA ..39 KA ..49
Part number 10688684 10688293 10688498 10688498
G4 in mm 57.4 80.4 84.7 84.7
WH in mm 63.2 73.5 90 90
Helical-bevel gearmotors1) KA/KV..37 KA/KV..47 KA/KV..57 KA/KV..67 KA/KV..77 KA/KV..87 KA/KV..97
Part number 10688293 10688390 10688498 10688498 10688595 10688692 10688781
G4 in mm 80.4 80.4 84.7 84.7 117.4 147.5 187.4
WH in mm 72.5 87 95 101.5 116 131 161
1) Not possible in foot-mounted helical-bevel gear units with hollow shafts (KH..B and KA..B)
Helical-worm gearmotors SA ..37 SA..47 SA ..57 SA..67 SA..77 SA.. 87 SA..97
Part number 10687890 10688293 10688390 10688498 10688595 10688692 10688781
G4 in mm 57.4 80.4 80.4 84.7 117.4 147.5 187.4
WH in mm 68 72.5 87 95.5 116 135 155
®
SPIROPLAN gearmotors WA..10 WA..20 WA..30 WA..37 WA..47
Part number 10687998 10687998 10688099 10688099 10688196
G4 in mm 42.4 42.4 57.4 57.4 62.4
WH in mm 51 58.5 69 69 82.5
25803948/EN – 10/2018
Technical data
Technical data
CLP mineral oil Tmax = 100 °C
OIL1 6
Biodegradable oil Tmax = 100 °C
CLP HC synthetic oil Tmax = 130 °C
Preset oil grades OIL2
CLP PAO oil Tmax = 130 °C
OIL3 CLP PG polyglycol Tmax = 130 °C
OIL4 Food grade oil Tmax = 100 °C
1: Early warning (time to next oil change can be set to
between 2 and 100 days)
Switch outputs 2: Main alarm (time to oil change 0 days)
3: Exceeded temperature Tmax
4: DUO10A is ready for operation
Permitted oil temperature -40 °C – +130 °C
Permitted temperature
PT1000
sensor
EMC IEC1000-4-2/3/4/6
Ambient temperature -25 °C – +70 °C
Operating voltage DC 18 – 28 V
Current consumption for DC
< 90 mA
24 V
Protection class III
Degree of protection IP67 (optionally IP69K)
Evaluation unit: V2A, EPDM/X, PBT, FPM
Housing materials
Temperature sensor: V4A
Evaluation unit: M12 plug connector
Electrical connection
PT1000 temperature sensor: M12 plug connector
25803948/EN – 10/2018
DUO10A
DUO10A-PUR-M12-5m 5 m PUR cable with 1 connector 13438778
DUO10A-PVC-M12-5m 5 m PVC cable with 1 connector 13438786
DUO10A Angle bracket 13438808
DUO10A D = 34 Mounting clamp 13438794
W4843 PT1000 PT1000 temperature sensor 13438816
DUO10A
1) PUR cables are particularly suited for use in oil-contaminated environments.
2) PVC cables are particularly suited for use in moist environments.
Scope of delivery
• Device Vibration SmartCheck with integrated software FAG SmartWeb
• User documentation Vibration SmartCheck and FAG SmartWeb on CD-ROM
• FAG SmartUtility Light software with user documentation on CD-ROM
• 1 Retaining screw: Hexagon socket head screw M6 x 45
• 1 O-ring to secure the retaining screw against loss
• 1 plug with logo to close assembly opening
• 3 closing plugs to close unused M12 connections
INFORMATION
Cables for connecting the device are not included in the standard delivery of Vibra-
tion SmartCheck devices.
Technical data
Vibration SmartCheck
Housing Glass fiber reinforced plastic
Fastening Hexagon socket head screw M6 x 45
Contact surface on the machine: 25 mm Ø
Current consumption < 200 mA at 24 V
Ambient temperature -20 to +70 °C
Internal operating tem- -20 to +85 °C
perature
Voltage supply 11 – 32 VDC or
25803948/EN – 10/2018
Vibration SmartCheck
Software FAG SmartWeb (Mozilla Firefox ESR 38 (recommended), Internet Explorer 11, In-
ternet Explorer 9 not recommended due to performance reasons)
Vibration SmartUtility Light or optionally Vibration SmartUtility
Languages: German, English, Chinese, Spanish, and French
Measurement
Measurement functions Acceleration
Speed and distance by integration
System temperature
Process parameters (e.g. speed, load, pressure)
Diagnostic methods Time signal, envelope, spectrum and trend analysis, speed and frequency check-
ing
Signal processor
Frequency resolution 1600, 3200, 6400, or 12800 lines
Line width min. 0.0039 Hz at 50 Hz (depending on low pass)
Measurement resolution 24 Bit (A/D converter)
Frequency range 0.8 Hz – 10 kHz
Low passes 50 Hz – 10 kHz (50 Hz, 100 Hz, 200 Hz, 500 Hz, 1 kHz, 2 kHz, 5 kHz, 10 kHz)
High passes (only en- 750 Hz, 1 kHz, 2 kHz (other filters upon request)
velope)
Memory
Program and data 64 MB RAM, 128 MB flash
25803948/EN – 10/2018
Interfaces
6
Control elements 2 capacitive pushbuttons (learning mode, alarm reset, restart, factory settings)
Display elements 1 LED to display status and alarm
1 LED to acknowledge the pushbuttons
2 LEDs to display communication
Communication Ethernet 100 Mb/s
RS485 (currently not yet supported)
Electrical connections 3 M12 plug connectors (polarity reversal protected) for supply, RS485, inputs/out-
puts, and Ethernet
Part numbers
25803948/EN – 10/2018
No data (-): The reduced backlash option (/R) is not possible for this i value.
Numerical value given: Option reduced backlash is possible. The numerical
value specifies the rotational clearance of the reduced
backlash version in angular minutes with a tolerance of ± 2 angular minutes.
Output speed
1)
The value refers to the foot-mounted gear unit design with solid shaft
Combination with the motor in the header is possible
25803948/EN – 10/2018
2 Number of stages of the gear ratios (1, 2 or 3 stages). Helical gear units (R) – with the
exception of the single-stage RX gear units – and parallel-shaft helical gear units (F)
have 2 or 3 stages, depending on the gear unit ratio.
The RX helical, helical-bevel, helical-worm and SPIROPLAN® gear units (RX, K, S and
W) have a defined number of stages:
• RX helical gear units: RX.. always 1-stage
• Helical-bevel gear unit: K..7 always 3-stage, K..9 always 2-stage
• Helical-worm gear units: always 2-stage
• SPIROPLAN® gear units: W..10 to W..30 always single-stage, W..37 and W..47 al-
ways 2-stage
Stages of the compound gear unit ratios (2-2, 3-3, 2-3 or 3-2 stages). The number of
stages of the primary gear unit (= small gear unit) is given on the right; the number of
stages of the output gear unit (= large gear unit) is given on the left. The primary gear
unit of the compound gear unit is always a helical gear unit.
Pm =
na Ma i FRa1) SEW m
-1
min Nm N fB kg
Service factor
Motor type
Output speed
Weight
25524649995
1)
Overhung load for foot-mounted gear units with solid shaft; overhung loads for other design types upon
request
2)
A value marked with * indicates finite gear unit ratio.
Ma max na i FRa1) m
-1
Nm min N kg
Output speed
Gear unit types
Mass
25524527371
1)
Overhung load for foot-mounted gear units with solid shaft; overhung loads for other design types upon
request
INFORMATION
In drives for particularly low output speeds (multi-stage gearmotors), the motor power
must be limited to the maximum permitted output torque of the gear unit.
25803948/EN – 10/2018
7.3.2 Tolerances
Shaft heights
The following tolerances apply to the indicated dimensions:
h ≤ 250 mm → -0.5 mm
h > 250 mm → -1 mm
Foot-mounted gear units: Check the mounted motor because it may project below
the mounting surface.
Shaft ends
Diameter tolerance:
Ø ≤ 50 mm → ISO k6
Ø > 50 mm → ISO m6
Centering bores according to DIN 332, shape DR:
Hollow shafts
Diameter tolerance:
Flanges
Centering shoulder tolerance:
4982718475
For more information about torque arms, refer to the respective dimension sheets of
the gearmotors:
®
SPIROPLAN gearmotors (→ 2 830)
LBS ADS
LB AD
AC
8671113739
L Total length of gearmotor
LS Total length of gearmotor including brake
LB Length of motor
LBS Length of brakemotor
AC Diameter of motor
AD Center of motor shaft to top part of terminal box
ADS Center of brakemotor shaft to top part of terminal box
INFORMATION
The motor dimensions may change when installing motor options. Refer to the di-
mension drawings of the motor options in the "AC Motors" catalog.
INFORMATION
The terminal box dimensions in special designs might vary from the standard.
25803948/EN – 10/2018