MATERIAL BALANCE OF PALM OIL MILL

FFB
STEAM INPUT 30 Ton
TOTAL OIL 7.50 Tons 7.5 Ton STERILISER
TOTAL OIL LOSS ABCDE 0.36 Tons CONDENSATE WATER & NOS 5.94 Tons
TOTAL RECOVERY OIL
TOTAL RECOVERY EFFISIENCY
7.13
95.90
Tons
% EVAVORATION
REBUSAN 6.00 Ton OIL
TOTAL
0.06 Tons
6.00 Tons
A
3.5 Ton STERILIZER FRUIT
TOTAL KERNEL WET 1.51 Tons BUNCHES
TOTAL KERNEL LOSS 123456
TOTAL KERNEL DRY
0.08
1.432
Tons
Tons
26.40 Ton
B
TOTAL KERNEL RECOVERY DRY 1.429 Tons THERESHER
TOTAL KERNEL RECOVERY EFF. 94.49 % 26.40 Ton FIBRE OIL 0.14 Tons

OIL
EMPTY BUNCH
0.03 Tons
FIBRE KERNEL
CYCLONE SHELL
0.02
0.04
Tons
Tons
D DUST CYCLONE
OIL LOSSIS / FFB % FRUITLESS WATER 4.74 Tons WATER 1.00 Tons 6 SHELL 0.007 Tons
A STIRILISER WASTE (ALL
CONDENSATE AT RECYCLE) 0.00 %
21.90 Tons NOS
TOTAL
1.50 Tons
6.00 Tons
NOS
TOTAL
2.70
3.91
Tons
Tons 1 KERNEL 0.003 Tons

B EMPTY BUNCH 0.10 %

C SLUDGE WASTE 0.80 % STEAM DIGESTER NUT
D FIBRE 0.46 % 2.37 Tons 24.27 Tons DRY NUT 2.98 Tons KERNEL DRIER
E NUTS 0.06 % PRESS CAKE FREE SHELL 0.05 Tons BAGGING

KERNEL LOSS / FFB % PRESS

OIL
WATER
0.27 Tons
1.44 Tons
DEPERICARPER
FREE KERNEL
WATER
0.04
0.67
Tons
Tons
E KERNEL
SHELL
1.43 Tons
0.04 Tons
26.64 Tons NOS 2.72 Tons DRY FIBRE 0.02 Tons WATER 0.11 Tons
1 FIBRE CYCLONE 0.07 % NUTS 4.34 Tons WATER TO OIL 0.02 Tons TOTAL 1.57 Tons
2 DUST CYCLONE 0.00 % SHELL 0.12 Tons ATMOSPHERE TOTAL 3.79 Tons
3 SHELL 0.12 % SCREEN REJECT CRUDE OIL KERNEL 0.07 Tons 1.24 Tons WATER TO
4 KERNEL DUST CYCLONE 0.01 % OIL 0.75 Tons OIL 9.17 Tons TOTAL 8.94 Tons NUT SILO ATMOSPHERE
5 LTDS 1 0.06 % WATER 0.53 Tons WATER 7.47 Tons DUST 0.065 Ton
NOS 0.90 Tons NOS 1.06 Tons CYCLONE
RIPPLE MILL
TOTAL 1.50 Tons TOTAL 17.70 Tons
DILUTION
TTL WET KERNEL
20% EMPTY BUNCH 0.5% ASH
6.00 Ton WATER 0.00 Tons SHELL 0.05 Tons
LIGHT SHELL 0.02 Tons CRACKET MIXTURE KERNEL 1.37 Tons
17% EVAVORATION 3.09% SHELL VIBRATING SCREEN
DRY FIBRE 0.001 Tons SHELL 1.79 Tons WATER 0.72 Tons

68% FRUITLETS 2.62% KERNEL

22.20 Ton 2 KERNEL LOSS 0.0003 Tons KERNEL 1.34 Tons TOTAL 1.65 Tons
TOTAL 0.02 Tons WATER 0.54 Tons
DRY FIBRE 0.02 Tons
6% NOS 8.5% NOS
CRUDE OIL WATER 0.13 Tons TOTAL 3.77 Tons WET KERNEL HDC
OIL 9.32 Tons SHELL 0.95 Tons SHELL 0.01 Tons
18% WATER 22.4% WATER
WATER
NOS
7.535 Tons
1.789 Tons
3 DRY FIBRE
KERNEL LOSS
0.03
0.02
Tons
Tons LTDS 1
KERNEL
WATER
0.32 Tons
0.17 Tons
12% NUTS 11.9% OIL
TOTAL 22.20 Tons TOTAL 1.13 Tons SHELL 1.77 Tons TOTAL 0.38 Tons
KERNEL 1.51 Tons
54% DEPERICARPER
RECLAIM OIL WATER 0.49 Tons SHELL
CONTINUOUS OIL 1.02 Tons TOTAL 3.77 Tons SHELL 0.77 Tons
WATER TO WATER,NOS TO CLARIFIER TANK WATER 1.23 Tons 0.68 KERNEL 0.04 Tons
ATMOSPHERE
0.006 Ton
DRAIN & SOME OIL
0.78 Ton
25.38 Ton NOS
TOTAL
0.14 Tons
2.40 Tons
C LTDS 2
WATER
TOTAL
0.09
0.89
Tons
Tons
SHELL 0.83 Tons
PURE OIL CLARIFIER OIL CLARIFIER OIL SLUDGE OIL SLUDGE TO DRAIN KERNEL 0.84 Tons

TO STORAGE
OIL
WATER
7.13 Tons
0.013 Tons
OIL
WATER
7.13 Tons
0.020 Tons OIL
OIL
WATER
7.62 Tons
0.36 Tons
OIL
WATER
1.05 Tons
15.69 Tons SLUDGE
OIL
WATER
0.24 Tons
11.20 Tons
WATER
TOTAL
0.30
1.96
Tons
Tons HYDROCYCLONE 5
TANK OIL DRYER
NOS 0.001 Tons NOS 0.001 Tons PURIFIER NOS 0.02 Tons NOS 0.72 Tons SEPARATOR NOS 3.61 Tons
TOTAL 7.146 Tons TOTAL 7.151 Tons TOTAL 7.93 Tons TOTAL 17.45 Tons TOTAL 15.05 Tons 0.59 WATER BOILER SHELL
0.36 Tons BUNKER

WATER 0.01 Tons WATER 0.15 Tons WATER & NOS TO

SHELL 0.08 Tons SHELL 0.61 Tons DRAIN
4 KERNEL 0.00 Tons KERNEL 0.45 Tons 0.14 Ton
TOTAL 0.10 Tons TOTAL 1.27 Tons
TOTAL OIL
TOTAL OIL LOSS ABCDE
TOTAL RECOVERY OIL
TOTAL RECOVERY EFFISIENCY

TOTAL KERNEL WET

TOTAL KERNEL LOSS 123456
TOTAL KERNEL DRY
TOTAL KERNEL RECOVERY DRY
TOTAL KERNEL RECOVERY EFF.

OIL LOSSIS / FFB %

A STIRILISER WASTE (ALL
CONDENSATE AT RECYCLE)
B EMPTY BUNCH
C SLUDGE WASTE
D FIBRE
E NUTS

KERNEL LOSS / FFB %

1 FIBRE CYCLONE
2 DUST CYCLONE
3 SHELL
4 KERNEL DUST CYCLONE
5 LTDS 1

20% EMPTY BUNCH

17% EVAVORATION

68% FRUITLETS

6% NOS

18% WATER

12% NUTS

54% DEPERICARPER
 54% DEPERICARPER

OIL
TO STORAGE TANK WATER
NOS
TOTAL
 7.50 Tons
0.36 Tons
7.13 Tons
95.90 %

1.51 Tons
0.08 Tons
1.432 Tons
1.429 Tons
94.49 %

0.00 %
0.10 %
0.80 %
0.46 %
0.06 %

0.07 %
0.00 %
0.12 %
0.01 %
0.06 %

0.5% ASH

3.09% SHELL

2.62% KERNEL

8.5% NOS

22.4% WATER

11.9% OIL
 WATER TO ATMOSPHERE
0.006

PURE OIL
7.13 Tons
0.013 Tons
OIL DRYER
0.001 Tons
7.146 Tons
 STEAM INPUT
7.5 Ton

SCREEN REJECT
OIL 0.75
WATER 0.53
NOS 0.90
TOTAL 1.50
ATMOSPHERE WATER,NOS TO DRAIN & SOME OIL
Ton 0.78 Ton

CLARIFIER OIL
OIL 7.13 Tons
WATER 0.020 Tons
OIL DRYER
NOS 0.001 Tons
TOTAL 7.151 Tons
 EVAVORATION
3.5 Ton
STER

STEAM
2.37 Tons

Tons OIL
Tons WATER
Tons NOS
Tons TOTAL

OIL
WATER
NOS
TOTAL
 CONTI

OIL
WATER
OIL PURIFIER
NOS
TOTAL
 MATERIAL BALANCE O
FFB
30 Ton

STERILISER CONDENSAT
REBUSAN
6.00

STERILIZER FRUIT BUNCHES

26.40 Ton

THERESHER
26.40 Ton

FRUITLESS
21.90 Tons

DIGESTER
24.27 Tons

PRESS
26.64 Tons

CRUDE OIL
9.17 Tons
7.47 Tons
1.06 Tons
17.70 Tons

VIBRATING SCREEN
22.20 Ton

CRUDE OIL
9.32 Tons
7.535 Tons
1.789 Tons
22.20 Tons
CONTINUOUS CLARIFIER TANK
25.38 Ton

CLARIFIER OIL
7.62 Tons OIL
0.36 Tons WATER
0.02 Tons NOS
7.93 Tons TOTAL
ALANCE OF PALM OIL MILL

TERILISER CONDENSATE
WATER & NOS
6.00 Ton OIL
TOTAL

EMPTY BUNCH
OIL 0.03 Tons
WATER 4.74 Tons
NOS 1.50 Tons
TOTAL 6.00 Tons

PRESS CAKE
OIL 0.27 Tons
WATER 1.44 Tons
NOS 2.72 Tons
NUTS 4.34 Tons
SHELL 0.12 Tons
KERNEL 0.07 Tons
TOTAL 8.94 Tons

DILUTION
6.00 Ton

3
 RECLAIM OIL
OIL
WATER
NOS
TOTAL

SLUDGE OIL
1.05 Tons
15.69 Tons
SLUDGE SEPARATOR
0.72 Tons
17.45 Tons
 5.94 Tons
0.06
6.00
Tons
Tons
A

FIBRE OIL
FIBRE KERNEL
CYCLONE SHELL
WATER
NOS
TOTAL

DEPERICARPER

WATER TO ATMOSPHERE
1.24 Tons

DUST CYCLONE

WATER 0.00
LIGHT SHELL 0.02
DRY FIBRE 0.001
KERNEL LOSS 0.0003
TOTAL 0.02

WATER 0.13
SHELL 0.95
DRY FIBRE 0.03
KERNEL LOSS 0.02
TOTAL 1.13
 RECLAIM OIL
1.02 Tons
1.23 Tons
0.14
2.40
Tons
Tons
C
SLUDGE TO DRAIN
OIL 0.24
WATER 11.20
SLUDGE SEPARATOR
NOS 3.61
TOTAL 15.05

WATER

4
SHELL
KERNEL
TOTAL
 0.14 Tons
0.02
0.04
Tons
Tons
D
1.00 Tons
2.70
3.91
Tons
Tons 1
NUT
DRY NUT 2.98
FREE SHELL 0.05
FREE KERNEL 0.04
WATER 0.67
DRY FIBRE 0.02
OIL 0.02
TOTAL 3.79

NUT SILO

ONE
RIPPLE MILL

Tons
Tons CRACKET MIXTURE
Tons SHELL 1.79
Tons KERNEL 1.34
Tons WATER 0.54
DRY FIBRE 0.02
Tons TOTAL 3.77
Tons
Tons
Tons LTDS 1
Tons SHELL 1.77
KERNEL 1.51
 WATER 0.49
TOTAL 3.77

LTDS 2
SHELL 0.83
KERNEL 0.84
Tons WATER 0.30
Tons TOTAL 1.96
Tons
Tons

0.01 Tons WATER

0.08 Tons SHELL
0.00 Tons KERNEL
0.10 Tons TOTAL
 6 SHELL
KERNEL

2.98 Tons
KER
0.05 Tons
0.04
0.67
Tons
Tons
E KERNEL
SHELL
0.02 Tons WATER
0.02 Tons TOTAL
3.79 Tons

WAT

SHELL
TURE KERNEL
1.79 Tons WATER
1.34 Tons TOTAL
0.54 Tons
0.02 Tons
3.77 Tons
SHELL
KERNEL
WATER
1.77 Tons TOTAL
1.51 Tons
 0.49 Tons
3.77 Tons
0.68

DS 2
0.83 Tons
0.84 Tons
0.30 Tons
HYDROCYCLONE
1.96 Tons

0.59 WATER
0.36 Tons

0.15 Tons
0.61 Tons
0.45 Tons
1.27 Tons
 DUST CYCLONE
0.007 Tons
0.003 Tons

KERNEL DRIER BAGGING

1.43 Tons
0.04 Tons
0.11 Tons
1.57 Tons

WATER TO ATMOSPHERE
0.065 Ton

TTL WET KERNEL

0.05 Tons
1.37 Tons
0.72 Tons
1.65 Tons

WET KERNEL HDC

0.01 Tons
0.32 Tons
0.17 Tons
0.38 Tons
 SHELL
SHELL 0.77 Tons
KERNEL 0.04 Tons
WATER 0.09 Tons
TOTAL 0.89 Tons

ONE 5

BOILER SHELL BUNKER

WATER & NOS TO DRAIN

0.14 Ton
INPUT

1 TBS OLAH
2 STEAM UNTUK PEREBUSAN
3 STEAM UNTUK DIGESTER
4 WATER HYDROCYCLONE
TOTAL

OUTPUT

A OIL PRODUKSI
B KERNEL PRODUKSI
C EVAVORATION
D EMPTY BUNCH
E FIBRE
F SHELL
G SLUDGE TO DRAIN
H WATER TO ATMOSPHERE

TOTAL

SELISIH
 30 50%
7.5 12.50%
2.37 3.95%
0.36 0.60%
40.23 67.05%

7.146 11.91%
1.57 2.62%
3.5 5.85%
6.00 10.00%
3.91 6.51%
1.85 3.09%
15.05 25.08%
1.312 2.19%

40.352 67.25%

-0.122 ###