Digitising Manufacturing 2016

RAMI4.0 – Reference Architecture Model Industry 4.0

Martin Hankel, Industry 4.0, Bosch Rexroth AG

15. Nov. 2016
Agenda

Reference Architecture Model Industry 4.0

and Industry 4.0 Component

Comparison USA (IIC) and China

Main technical topics for Industry 4.0

Martin Hankel, MTC, 1511.2016

 Reference Architecture Model Industry 4.0 (RAMI4.0)

Architecture Hierarchy

Businessprocess Internet
&
Digital World

Functions
ERP
Data
MES

Communication
PLC / HMI

Integration
Sensors / Actuators
Real

Things Life cycle &

Development, Production/ Sales, Service Product

A solution space with coordinate system for Industry 4.0

Martin Hankel, MTC, 1511.2016

 From Value Streams
to Value Networks

Typ Instance

Planning Rapid Usage &

Product Development Prototyping
Design
Service
I 4.0 operator

Configuration Order
Order & Order Preparation
Planning Delivery

Production
Mainte-
Virtual
(Invest-) Commisio- nance &
Factory Engineering Commis-
Planning ning Optimi-
sioning
zation

Mainte-
I 4.0 supplier

Virtual
Planning Commisio- nance &
Machine Design Commis-
Development ning Optimi-
sioning
zation

Virtual Usage &

Planning Commisio-
Component Design Commis- Optimi-
Development ning
sioning zation

Martin Hankel, MTC, 1511.2016

Language & Communication

• Defining cross-supplier communication structures

• Development of a common language with its own signs, alphabet,
vocabulary, syntax, grammar, semantics, pragmatics and culture

Graphics © Anna Salari Martin Hankel, MTC, 1511.2016

 Information Layer
Distributed Data e.g. Servodrive

Producer Machinebuilder End User

Motor-
production

Machine
Time axis

manufacturing
Machine/
Optimization line
commiss-
Ioning and
Repair
operation

Combine the distributed data for new business models

Martin Hankel, MTC, 15.11.2016

 Industry 4.0 Communication

Enterprise The Old World: Industrie 3.0

Work
Centers
• Hardware-based structure
• Functions are bound to hardware

Station
• Hierarchy-based communication
• Product is isolated
Control
Device

Field Device

Product

Graphics © Anna Salari, designed by freepik Martin Hankel, MTC, 15.11.2016

Industry 4.0 Communication

The New World: Industrie 4.0 Connected

World

• Flexible systems and machines

• Functions are distributed
throughout the network
• Participants interact across
hierarchy levels Smart
Factory
• Communication among all
participants
• Product is part of the network

Smart
Products
Graphics © Anna Salari, designed by freepik

Martin Hankel, MTC, 15.11.2016

Who Is Responsible for Interpreting?
The Administration Shell……

… is the interface connecting

I4.0 to the things
... stores all data and information
about the asset
... serves as the network’s
standardized communication
interface

… is also able to integrate

passive things in I4.0 networks
… could be used for migration of
existing equipment
Grafik © Anna Salari, designed by freepik, Modell Verwaltungsschale © ZVEI SG Modelle und Standards
Martin Hankel, MTC, 15.11.2016
 The Industry 4.0 Component

RAMI4.0 I4.0
The connection is made via
Communication
the I4.0 communication
Business process Administration
Shell
Digital World

Functions
The Administration Shell is
Data the digital content
Thing,
e.g. Machine
Communication

Integration The Thing is

the real content
Real

Things

Each product need his Administration Shell, to be

integrated into Industry 4.0 network

Martin Hankel, MTC, 15.11.2016

Open Asset Administration Shell
the Open Source Project openAAS
https://github.com/acplt/openAAS
Request Specification
Runtime Component
Administration Shell
&
Model Server
I4.0 compliant
communication
openAAS
 Open, agile project for realizers, open source (GitHub)
 Development IT-specification (UML ...), with implementation in OPC-UA
 First reference implementation of the management shell based on the "Open OPC
UA server" open62541
 Time frame until the end of 2017 with several open workshops
 Project implementation at the RWTH Aachen, sponsor is the ZVEI

First realized prototype presented on 16. September 2016

Folie von Festo KG & Co AG Martin Hankel, MTC, 15.11.2016v

Agenda

Reference Architecture Model Industry 4.0

and Industry 4.0 Component

Comparison USA (IIC) and China

Main technical topics for Industry 4.0

Martin Hankel, MTC, 15.11.2016

 The Internet of Things and Services

Smart Home
IIC Smart Building Plattform I4.0
Smart
Factory
Smart Meter

Industry 4.0

Health-
care
Smartphone
Smart Devices

Smart Mobility Smart Grid

Graphics © Bosch Rexroth AG

Martin Hankel, MTC, 15.11.2016

Cooperation RAMI4.0 – USA (IIC)

IIC describes the

"Internet of Things"
across from a top-down
view.

Industry 4.0 clearly

describes "smart
manufacturing".

A rough mapping of the

"Functional Domain" of
the IIC to the "Layers of
the RAMI4.0" exists.

Martin Hankel, MTC, 15.11.2016

Comparison RAMI 4.0 - IIRA: Overview

\ - complementary, ≈ - similar, ≠ - not similar

Martin Hankel, MTC, 15.11.2016
 China Systemarchitecture
系统层级
Value stream & Lifecycle
Connected 协同
World
Enterprise企业
车间
Work centers
Manufacture Market
Station 控制 Design Logistics Service
Cooperation
Control设备
Device Enterprise
Field Device 设计 生产 Factory
物流 销售 服务 生命周期
资源要素
Product Control
Equipment

Asset系统集成 Resource
Elements
Integration System
Layers

互联互通 Integration
Communication Inter-
connection
信息融合
Information
Information
Fusion
Functional
新兴业态
New Business
Business Pattern
智能功能 Quelle: Bosch Rexroth AG

Martin Hankel, MTC, 15.11.2016

Comparison RAMI4.0 - Systemarchitecture China
Example: Mapping of hierarchy axis

July 15: Signed cooperation

Dec 15: First meeting in Shanghai
May 16: Second meeting in Germany
-> Task group for Reference Architecture
Nov 16: Next Meeting in Germany

Martin Hankel, MTC, 15.11.2016

International discussion on Smart Manufacturing
and Industry 4.0 is established

IEC/ ISO UK ?
(first actions)

China

Industrial
Industry
Internet
Consort. 4.0

Japan

Industrie
du Futur
Martin Hankel, MTC, 15.11.2016
Agenda

Reference Architecture Model Industry 4.0

and Industry 4.0 Component

Comparison USA (IIC) and China

Main technical topics for Industry 4.0

Martin Hankel, MTC, 15.11.2016

 The important topics for Industry 4.0

I4.0 Component RAMI4.0 Technology topics I4.0

Standard functions
I4.0 Architecture Layers Basic features that are device
Communication
independent and equal
Administration Business I4.0 Semantics
Shell One common language
Digital World (vocabulary and syntax)
Functional
Virtual description
I4.0 Services
Asset Information
I4.0 Communication
e.g. Machine *
which can use the new
Communication
I4.0 services

Integration Identification
Uniquely identification of
Real

physical things and data

Assets
Security

Worldwide standards for the main technology topics are needed

* Refers to individual components such as Sensors, actuators, controllers, software, ...

Martin Hankel, MTC, 15.11.2016

Conclusion
New
First standardized
implementation Industry 4.0
From value in open source Communication
streams to project
value openAAS
networks Language of
Data in the
Industry 4.0
life cycle Thanks for
(Vocabulary
perspective your Attention
and
Semantics)

New papers in the next weeks:

 Interaction model for Industry 4.0 components
 Administration shell for network communication in Industry 4.0
 A guiding principle for the introduction of industry 4.0 security in SMEs
 Examples of the management shell of the Industry 4.0 component - base part
 Criteria for Industry 4.0 products

Martin Hankel, MTC, 15.11.2016