Professional Documents
Culture Documents
a
LAGIS UMR CNRS 8146, Ecole Polytechnique Universitaire de Lille, Avenue Paul Langevin, 59655 Villeneuve d’Ascq Cedex, France
b
LAGIS UMR CNRS 8146, Ecole Centrale de Lille, Cité Scientifique, 59655 Villeneuve d’Ascq Cedex, France
c
LCPC, Laboratoire Central des Ponts et Chausse de Paris, 58, Boulevard Lefebvre, 75732 Paris, France
Abstract
Tire–road interface dynamics is due to the interaction of several physical phenomena (mechanical, thermal, hydrodynamic, etc.).
Modelling of such a system needs a unified approach to represent the nonlinear behavior model in a generic and systematic way. Bond
graph modelling is well suited for this task. The developed model allows to estimate the longitudinal impact forces at tire–road contact in
interaction with its environment. A simulation model in modular and hierarchical form is developed in Symbols 2000 software and used
for model integration and validation. Finally, comparison with experimental results are presented.
2006 Elsevier Ltd. All rights reserved.
0957-4158/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mechatronics.2006.11.001
94 R. Merzouki et al. / Mechatronics 17 (2007) 93–108
Nomenclature
x_ s , xs slip velocity (m/s), slip displacement (m) A contact surface area (m2)
x_ L , €xL longitudinal vehicle velocity and acceleration in T, T0 gum temperature (K), ambient external temper-
(m/s) and (m/s2) ature (K)
r wheel radius (m) P gas pressure inside the tire tube (Pa)
x_ wheel angular velocity (rad/s) V gas volume inside the tube (m3)
Fx longitudinal force (N) S, S0 gas entropy, initial gas entropy (J/K)
k, KN longitudinal and normal gum stiffness (N/m) Cp, Cv thermal capacity of the gas in a constant pres-
M quarter vehicle mass (kg) sure and volume (J kg1 K1)
Fh hydrodynamic force (N) V0 initial gas volume of the tire tube (m3)
g dynamic coefficient of viscosity r0 perfect gas constant (J mol1 K1)
s0 layers surface area (m2) m, n gas molar mass (g/mol) and gas moles (mol)
x_ f layers velocity (m/s) RS, RN longitudinal and normal viscous friction coeffi-
h water height (m) cient of the gum (N s/m)
w, Q thermal capacity of the gum (J/K), thermal
power (W)
brush model for the tire–road contact is developed respec- The experimental data used for the analysis are obtained
tively, using ‘LuGre’ model and pressure distribution from an instrumented experimental vehicle RENAULT
respectively, while in [32], tire model based for comfort Truck. The dynamic parameters are known. For a set of
analysis simulation when rolling over short-wave surface tests, the real trajectory is straight line which is used as
irregularities is proposed by using a finite-element reference in the modelling approach validation.
approach. This last approach is used also in [11] for mod- The proposed model has several attractive features:
eling a suspension system. The tire model given in [13] is
based on the longitudinal pressure distribution in the 1. It describes the interaction between four theoretical
TCP. Through a linear approximations of the pressure dis- models: mechanical, hydrodynamic, thermal, and
tribution, this last tire model is even real time capable while pneumatic.
variations of inflation pressure and temperatures are con- 2. It gives a global idea about the variation of: internal tire
sidered. In [23,25], tire models are proposed, based respec- pressure, hydrodynamic pressure, entropy flows and tire
tively on 3D pressure distribution and on gum temperature normal deformation.
variation. 3. Only two known inputs are considered for the proposed
Other models are empirically oriented and aim at model and correspond to the linear velocities of the vehi-
describing observed phenomena in a simple form, using cle and the wheel.
in general functional approximations of experimental data. 4. The model is nonlinear and takes in consideration the
Among these models, in [33] a model-based on identifica- driving and braking phases.
tion of experimental grip curves is given, where the param- 5. Due to the graphical tool, the dynamic models are
eters of the so-called magic formula are deduced. obtained in a modular fashion and symbolic format.
Then, a third tire road category model is defined in They can be consequently reused for other applications
[9,12], where the derivation of a mixed condition model is (modelling, control and diagnostic).
presented. This model is based on pure condition models
and do not rely on available combined slip data for calibra-
tion. In this case, the proposed model is based on the stan- 1.1. Why bond graph modelling?
dard brush model for tire mechanics and on extraction of
enough information from pure condition empirical models Tire–road system is a complex process because of cou-
to construct the mixed condition tire forces. pling of several energy domains (thermal, mechanical,
The main objectives of this paper is the development of pneumatic, etc.). The Bond graph approach as a multidis-
a tire–road interaction model in multi-domains using ciplinary and unified graphical modelling language is well
bond graph approach. The innovative interest is the use suited for this purpose. Theory of this modelling tool is
of only one representation of the complex dynamics, which well developed in the literature [14,15,34,39,40]. The basic
allows us to estimate the longitudinal contact forces. Fur- concepts of bond graph methodology for modelling single
thermore, the proposed model will be used to develop a or multi energy process is briefly presented in Appendix
robust Fault Detection and Isolation (FDI) algorithm B at the end of the paper.
in order to detect earlier several tire failures for safety The bond graph is a modelling and simulation tool,
improvement. providing many possibilities. It allows both causal and
R. Merzouki et al. / Mechatronics 17 (2007) 93–108 95
behavioral process analysis. On one hand, the bond graph only longitudinal and normal dynamics are taken into con-
is subject to evolution and can be refined by adding graph- sideration for mechanical aspect due to the tire–road con-
ically more elements like thermal losses or inertias and stor- tact. Thermal power exchange is also modelled between
age effects, without having to start all over again. Because the gum and the tire tube, and between the environment
of causal properties and graphical aspect of the bond graph and the tire tube. Finally, pneumatic and hydrodynamic
tool, it will be shown in the paper how the global model can phenomena are described respectively by the pressure var-
be built in a modular fashion and generated in symbolic iation inside the tire tube and hydrodynamics force gener-
format using appropriate software SYMBOLS 2000 [29]. ated by the wave front.
The formal model under state equation form is then trans-
formed into MATLAB S-function for numerical simula- 2.2. Word bond graph
tion. On the other hand, from the simulation point of
view, the causal properties of the bond graph language The word bond graph represents the technological level
enable the modeler to resolve the modelling singularities, of the model where global system is decomposed into six
by assigning adequate derivative or integral causality in subsystems (see Fig. 2). Comparing to classical block dia-
the formulation stage, even before the detailed equations gram, the input and output of each subsystem define power
have been derived. Finally, structural and causal properties variables represented by a conjugated pair of force-flow
provided by this graphical representation can be used for labelled by a half arrow. Power variables used for the studied
control and model based diagnostic design [35,36]. This is system are: ðForce; Linear velocityÞ ¼ ðF ; x_ Þ;ðTemperature;
why the bond graph can be considered as a real integrated Thermal Flow EntropyÞ ¼ ðT ; SÞ; _ ðPressure; Volume FlowÞ ¼
and aided design tool for industry. The obtained dynamic ðP ; V_ Þ, (Torque, Angular velocity) = (C, x). These true and
will be used for diagnostic design for our further research pseudo bond graph variables are associated respectively
work. with mechanical translation and hydrodynamic, thermal,
This paper is organized as follows: the next section pneumatic, and mechanical rotation.
describes bond graph modelling of the system with road-
way and environment interactions; simulation results done
2.3. Bond graph models
with quarter vehicle model are presented in the third sec-
tion; the global dynamic model is then validated in the
In this part, the bond graph models of each subsystem
forth section using experimental data from a RENAULT
[36], described in Fig. 2, are presented.
Truck.
and the linear tire velocity r Æ x, with r the tire radius and parts: The first one is transformed into kinetic energy
considered constant due to the tire rigidity and x the angu- through inertia of mass M, modelled by I element and
lar velocity of tire. which describes the dynamics of all tire points outside of
physical contact. The second part is due to the contact con-
x_ s ¼ x_ L r x: ð1Þ figuration, the slip velocity x_ s is transformed into friction
(generating a thermal power RS element) and into elasticity
The two collinear velocities are supposed to be the only
modelled by a storage element C of value k.
available measured inputs. Fig. 3 shows the longitudinal tire
In this case, the non-standard element RS (as a resis-
gum behavior when the wheel makes angular and transla-
tance that generates entropy) is suggested. RS element
tion motions after contact with the roadway. At the contact
transforms the mechanical power to thermal power gener-
level, the generated longitudinal force Fx is decomposed
ating entropy flow S_ g . The used power variables are (force
into three forces: inertial force due to mass M, elastic force
and velocity) from a mechanical part and (temperature-
from the spring k and viscous friction force through the
entropy flow) from thermal part.
resistance RS. The resistance element RS is used in bond
The longitudinal force Fx is estimated by using bond
graph theory to model the passive resistance which generate
graph I element in derivative causality. This causality con-
the entropy flow from mechanical friction effect. This irre-
flict introduces implicit equations in numerical simulation.
versible transformation from mechanical to thermal power
This is due of presence of imposed flow source ðSF : x_ L Þ.
provide the thermal flow Q_ to the tire tube.
The slip velocity x_ s is calculated by 0 junction and modu-
Bond graph model of this subsystem is given in Fig. 4.
lated transformer used to transfer angular velocity x to
The bond graph reflects the viscoelastic phenomena of
linear one. The deduced equation is given in (1).
the tire–road contact shown in Fig. 4. In our case, the
The equation of the longitudinal motion, referred to the
known and measurable inputs are respectively the vehicle
contact surface, can be derived from the bond graph model
velocity x_ L and the angular wheel velocity x. They are
and it is given as follows:
represented by flow sources (SF : xL) and (SF : x). Then,
From 1 junction associated with C and RS elements, we
according to the viscoelastic characteristic of the gum,
have:
transmitted mechanical power (in the case where the tire
is in contact with the roadway) is decomposed in to two F s ¼ F C þ F RS ¼ k xs þ RS x_ s : ð2Þ
From 1 junction and I element in derivative causality,
Eq. (3) is deduced:
F x ¼ M €xL þ RS x_ s þ k xs ð3Þ
where xs is the slip displacement, €xL is the longitudinal
acceleration of the vehicle and M is the quarter vehicle
mass.
To avoid derivative causality, which introduces implicit
equation in numerical simulation, a pad is introduced in
between ðSF : x_ L Þ and (I : M) element [16]. This pad is given
Fig. 3. Longitudinal tire gum behavior.
as a rigid stiff spring-damper combination with a big values
of stiffness ke and friction coefficient Re. Let us consider
that during slip of the wheel, the points of the tire which
do not belong to the contact are as much deformed as those
in contact; so it can be the physical meaning of the added
pad. The bond graph model of the longitudinal tire gum
behavior, including the pad, is given in Fig. 5.
This last bond graph model is in integral causality. Let
us prove that flow f4 of element (I:M) is equal to x_ L after
adding the new pad.
Consider PI and e4 the momentum and force of element
(I:M) from (I:M)
Z
1 PI
f4 ¼ e4 dt ¼ ð4Þ
M M
the displacement q14 associated with C : k1e element is calcu-
lated from its flow f14 as follows:
Z
q14 ¼ f14 dt ð5Þ
Fig. 4. Longitudinal tire gum bond graph model with derivative causality.
R. Merzouki et al. / Mechatronics 17 (2007) 93–108 97
of the tire tube walls. It ensures the heat transfer with the where T and T0 are respectively tire tube and environment
external environment. Input model corresponds to the flow temperatures, and the global flow entropy S_ to the tire is
entropy originally from the friction of gum S_ g , and the out- calculated from 0 junction and given in Eq. (28)
put one represents the normal force FN, obtained by ellip-
S_ ¼ S_ 0 þ S_ g : ð28Þ
soidal distribution of pressure due to transformer TF. The
two ports C element describes entropy S and volume V In practice, the thermal resistance R1 is variable of the time
variations inside the tire tube and is detailed in [28]. The and depends to the air flow due to the rotational and trans-
nonlinear state equation of the two port element C is the lational wheel velocity. This latter is considered constant in
following: the proposed work due to two following points:
(
X_ ¼ f ðX ; uÞ
ð25Þ • the dynamic of this resistance is so complex and difficult
Y ¼ hðX Þ to be identified online during our experiments;
• the used assumption is considered at the steady state
where X T ¼ ½S V (entropy and volume) is the state vector
interval when R1 approaches a constant. For that, our
and the output variable is Y T ¼ ½T P (temperature and
experimental tests were done for a small slip velocities
pressure), described by Eq. (26)
in order to consider that R1 could be taken equal to
8 CRg
> V constant.
>
>
v SS 0
<T ¼ T0 e mCv
V0 ð26Þ
> c
>
> m C v T0 V SS 0
:P ¼ e mCv 2.4. Global system modelling
V0 V0
C
where c ¼ Cpv , S gas entropy, S0 initial entropy of the gas, Global tire–road bond graph model is given in Fig. 13,
Cp thermal capacity of the gas in a constant pressure, Cv where interconnection appears clearly between all sub-
thermal capacity of the gas in a constant volume, V0 and systems represented in word bond graph.
T0 represent the initial gas volume and initial temperature For this global model, one needs two principal measure-
of the tire tube, Rg is a gas constant and m gas molar mass. ments: linear velocity of the vehicle x_ L , and angular wheel
The thermal flow entropy S_ 0 exchanged between envi- velocity x. The external temperature can be added as
ronment and tire tube is given by following equation (see parameter online or offline and the roadway profile can
Fig. 12): be considered as external input. So, tire gum vertical defor-
mation x1 x2 can be estimated through the normal force
ðT 0 T Þ FN variation due to variation of pressure P inside the tire
S_ 0 ¼ ð27Þ
R1 T tube. This pressure variation is caused by variation of tem-
perature T of the tire tube which is generated from trans- 0.5 m/s of slip. During this phase one notes a grip effect
formation to heat flow Q_ of the tire–road longitudinal fric- between the braking action and the vehicle reaction, then,
tion force RS x_ s . In order to represent more the water A degradation of the deceleration is noticed until the wheel
presence on roadway, wave front subsystem can be option- locking at 2 m/s This phase corresponds to a fall of the
ally added to the global model as shown in Fig. 13. force value generating the wheel locking and the slip of
the vehicle. A quasi-symmetric longitudinal force behavior
3. Simulation tests
Fig. 14. Canonical curve of longitudinal effort. Fig. 17. Temperature variation influence inside the tire tube.
Fig. 15. Wave front influence on longitudinal effort. Fig. 18. Pressure variation inside the tire tube.
102 R. Merzouki et al. / Mechatronics 17 (2007) 93–108
is obtained in the case of negative slip velocity (i.e. braking ambient temperature, 15 C and 30 C. The shift between
torque case). the two curves shows the influence of the ambient temper-
When the wave front phenomena is present at the tire– ature on temperature variation inside the tire tube. For the
road contact level (see Fig. 15), the grip mechanism case of 15 C and for slip velocity profile of Fig. 17, a tem-
depends inversely on the water height. One notices a fall perature decreasing from 45 C to 44.92 C is noticed when
of force value from 0.63 kN to 0.58 kN for a water height the slip velocity goes to zero, then it increases gradually
of 0.3 mm. By increasing the water height on the roadway, with the slip velocity where the tire tube releases heat to
the grip is degraded and the force reached a value of the external environment because its temperature is higher
0.52 kN for 2 m/s of slip velocity and 1.5 mm of water than outside temperature.
height. In this phase, the micro-indenters are flooded, Pressure variation is in progression with temperature
and only the macro ones continue to operate. variation, by comparing the curve of Fig. 17 with that of
On a wet roadway, water viscosity increases when tem- Fig. 18. When the pressure increase, then the couple
perature decreases. Thus, the ground becomes more slip- impact effort and temperature increase also. One notices
ping, and the grip potential is degraded. The maximum that pressure decreases with temperature, which occurs
force value goes from 0.68 kN to 0.58 kN when water indeed for values of slip going from 1 m/s to 0.2 m/s,
viscosity varies from 0.5 · 103 Pa/s to 3 · 103 Pa/s with when pressure varies from 2 bar to 1.68 bar and tem-
the same slip speed profile (see Fig. 16). perature goes from 45 C to 44.92 C. Then a relative
The curves of Fig. 17 are obtained for an initial value of increase of pressure is observed when slip and temperature
temperature inside the tire tube of 45 C, and two values of increase.
• important payload,
• structure modification possibility with large amplitudes
of the gravity height center of the load,
• all characteristics and model parameters required for the
Fig. 19. Instrumented RENAULT Truck. simulation are known.
Fig. 20. Grip characteristics for forward left wheel: (a) slip velocity, (b) transmitted torque, (c) longitudinal temporal effort, (d) canonical grip curve.
R. Merzouki et al. / Mechatronics 17 (2007) 93–108 103
Its main characteristics are detailed in the following: Using bond graph model, a simulation of a RENAULT
Trucks tire–road with the corresponding slip velocity is
weight (unloaded) 12,000 kg done and the results were superposed on those experimen-
c Æ g height (unloaded) about 1.20 m tal and presented in Figs. 20(d), 21(d), 22(d) and 23(d). In
max load about 10,000 kg this case, a correct reconstruction of the canonical grip
number of axles 3 form is obtained during the braking stage for the forward
number of wheels 6 wheels. In the case of rear wheels, and during the slip velo-
steering axle front axle city decreasing, some disturbances are noticed (see Figs.
rear axle rear tandem 22(d) and 23(d)). Two main situations can explain the pres-
front suspension semi-elliptical leaf springs ence of oscillations in the rear wheel canonical curve:
(auxiliary and main springs), 1. The instrumented RENAULT Truck has motorized
mechanical stops and telescopic rear wheels, since the forward ones are passives. Then, as
shock absorbers shown in Fig. 24, the mechanical transmission from the
rear suspensions semi-elliptical leaf spring, actuator to the wheel via the rear axle, cross a ‘Divider’ part
mechanical stops to attend the ‘Planet gears’. So, due to some old mechanical
tires on and off-road tires from parts of the instrumented vehicles (see Fig. 24), some
Michelin interconnected parts (i.e. Divider, Crown-Satellites, Satel-
length/width/height 9.2 m/2.5 m/3.1 m lites-Planet gear) present some wear, which introduce a
wheel base axle 1–2 4.3 m mechanical backlash. The concatenation of all the backlash
wheel base axle 2–3 1.4 m magnitudes describes a mechanical imperfection which
max speed about 90 km/h affects of course on the measurements (example of the
transmitted torque of Figs. 22(d) and 23(d), where oscilla-
In the following description, an experimental data acqui- tions are present at the slip interval). Knowing that the for-
sition from four wheels of the RENAULT Truck have been ward axle mechanism is relatively different to the rear one
treated. These data correspond to the linear truck velocity, due to the passive traction identified by a negative longitu-
angular velocities of the wheels and the motorized torques. dinal effort on the forward wheels (see Figs. 20(a), 21(a))
So, two scenarios are presented in this test and correspond and do not present this mechanical imperfection, since
to a relaxation stage where the slip velocity is decreasing to the rear and active wheels are driven by a positive efforts
zero, then a braking stage according to exponential increas- before the braking stage (see Figs. 22(d) and 23(d)). In
ing of the slip velocity (see Figs. 20(a), 21(a), 22(a) and the presented model, this nonlinear imperfection was not
23(a)). Experimental and temporal longitudinal force for taken into account (due to the complex phenomena), thus
the two stages are presented by Figs. 20(c), 21(c), 22(c) the estimated canonical curves for the rear wheels decrease
and 23(c) and the transmitted torques for each wheel are linearly during the slip interval while the real ones present
given by Figs. 20(b), 21(b), 22(b) and 23(b). some oscillations.
Fig. 21. Grip characteristics for forward right wheel: (a) slip velocity, (b) transmitted torque, (c) longitudinal temporal effort, (d) canonical grip curve.
104 R. Merzouki et al. / Mechatronics 17 (2007) 93–108
Fig. 22. Grip characteristics for rear left wheel: (a) slip velocity, (b) transmitted torque, (c) longitudinal temporal effort, (d) canonical grip curve.
Fig. 23. Grip characteristics for rear right wheel: (a) slip velocity, (b) transmitted torque, (c) longitudinal temporal effort, (d) canonical grip curve.
2. The second point concerns the curve deviation of the ling approach. Then, estimation of longitudinal effort in
contact tire–road point, due principally to the rear suspen- presence of temperature and pressure fluctuations, is given.
sion mechanism, which causes also a non neglected oscilla- Validation of the results by comparison with experimental
tions. This phenomena is detailed in [10] and the last data are also presented. In future, we would like to use
phenomenon was not taken in account for the presented the described tire–road bond graph model to develop fault
tire–road model. detection and isolation algorithms for this complex system.
5. Conclusion Acknowledgments
In this paper, a multiphysics model of the tire–road inter- Authors thank Bernard Mathelin, Dominique Ben-
action is presented. Global model is represented in bond ardeau, François Saulais (ETAS) and Patrick Daburon,
graph form which is an unified multi-energy domain model- Victor Dolcemasco, Yves Delanne (LCPC-Paris, Nantes),
R. Merzouki et al. / Mechatronics 17 (2007) 93–108 105
Table 1
Power variables in a true bond graph
Domain Effort e(t) Flow f(t)
Electric Voltage u (V) Current i (A)
Mechanics rotation Torque C (N m) Angular velocity x
(rad/s)
Mechanics translation Force F (N) Velocity v (m/s)
Hydraulics Pressure (Pa) Volume flow rate V_
(m3/s)
Thermodynamics Temperature (K) Entropy flow (J/K s)
Chemistry
Transformation Chemical potential l Molar flow rate n_
phenomenon (J/mol) (mol/s)
Kinetic phenomena Chemical affinity A Speed of reaction n_
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