Prestressed Precast I-Girder Design for Intermediate Beams - CE767

Geometrical Properties Material Properties of Concrete

Elastic Modulus - AASHTO LRFD 5.4.2.4-1
Girder Span Length L 24 m Descrip. fc` Unit W Ec
Girder Depth h 90 cm (MPA) (kg/m3) (MPA)
Spacing of Girders S 0.85 m CIP Deck 30 2500 29440
Beam@transfer 40 2500 33994
Deck Thickness tdeck 20 cm Beam@service 50 2500 38007

Haunch Thickness 0 cm
Haunch Width 0 cm Loads
DW, Dead Load Placed on Structural Components
Please choose the type of the beam cross section (1/2) 1 Thickness of wearing surface 6 cm
Please enter the dimensions of the section in "SectionComposer" Unit weight of wearing surface 2200 kg/m3

Cross sectional Properties for a Single Beam DC, Dead Load of Structural Components and non-structural elements
Girder from LARSA Section Composer Self Weight 0.759 t/m
Area Istrong Iweak bw yb Deck Weight 0.425 t/m
(cm2) (cm4) (cm4) (cm) (cm) Haunch 0.000 t/m
3037.5 3.18E+06 942070.31 15 50.22 Sum 1.184 t/m

Cross Diaphragms Cross Diaphragms 0.499375 tons per girder at mid-span

width 25 cm 0.499375 tons per girder at each end
height 94 cm
Quantity 3 two at ends and one at mid-span Barrier 0.100 t/m per beam
Wearing Surface 0.112 t/m per beam
Cross sectional Properties for the Composite Beam Sum 0.212 t/m per beam
Descript. Area yb A.yb A(ycb-yb)2 Istrong Istr+ADy2
(cm2) (cm) (cm3) (cm4) (cm4) (cm4) LL, Distrubution Factors for LiveLoad H30 truck
Beam 3037.50 50.2 152531 688500.94 3.18E+06 3.87E+06
Haunch 0.00 0 0 0 0 0.00E+00 Distribution Factor for Bending Moment - lane/beam Table 4.6.2.2.2b-1
Deck 1316.81 100 131681 1588167.4 43894 1.63E+06
Sum 4354.31 2.84E+05 5.50E+06 S= 850 mm NOT OK
ts = 200 mm OK
Section, ycb = 65.3 cm L= 24000 mm OK
Nb = >=4 OK
Effective Flange Width (AASHTO LRFD 4.6.2.6.1) Kg 1.38E+11 mm4 OK
1/4 Span = 6 m
12ts + web 2.85 m Kg = 1.38E+11 mm4
Spacing = 0.85 m DFM = 0.313 lanes/beam
Use 0.85 m
Distribution Factor for Shear - lane/beam Table 4.6.2.2.3a-1

Modular Ratio of Deck to Beam = 0.77

Span to Depth Ratio 27 DFS = 0.430 lanes/beam

Prestressing steel (1/2 in. Dia. Seven wire, low relaxation)

# of strands 22 Prestressing force
Area of 1 strand Ab 98.71 mm2 Ultimate strength fpu 1861.65 MPa
Yield strength fpy 1675.485 MPa (LRFD Table 5.4.4.1-1)
Spacing for prestressing strands 5 cm Check for fitting Initially (=0.75 fpu) fpi 1396.2 MPa (LRFD Table 5.9.3-1)
x y,from bottom Initial loss 4.3 %
(cm) (cm) Initial loss 60.0 MPa
Layer 1 - # of strands 11 60 5 At Transfer after initial losses 1336.2 MPa
Layer 2 - # of strands 11 60 10 Total Prestressing Force 2901.7 kN
Layer 3 - # of strands 0 5 15
Layer 4 - # of strands 0 5 20
Layer 5 - # of strands 0 5 25
Layer 6 - # of strands 0 5 30
Layer 7 - # of strands 0 5 35
Layer 8 - # of strands 0 5 40
Layer 9 - # of strands 0 5 45

c.g of prestressing tendons from bottom 7.50 cm

Reinforcing Bars
Yield strength fpy 420 MPa
STRESSES AT TRANSFER

Moment due to prestressing Mp at c/g of beam 1239.5 kN-m

Moment due to SW of the beam Mbeam at c.g of beam 536.4 kN-m

Stress check at transfer - midspan

Bottom Fiber - Compression `=-P/A-Mp/Sb+Mb/Sb -20.654 MPa < -24 MPa OK

Top Fiber - Tension Check `=-P/A+Mp/St-Mb/St -0.758 MPa < 1.581 MPa OK

without bonded reinf.

Check Total Loss due to Initial Prestressing

Loss = n * elastic shortening stress

n = Es/Ec 5.78

Elastic Shortening Stress `=(-P/A)-(Mp*e)/I+(Mb*e)/I -18.996 MPa

Loss -109.80 iterate for loss 60.0 MPa

(estimated)
Check Stresses at Transfer Length Section

Transfer Length = 60 dia = 762 mm LRFD Art. 5.8.2.3

Debonded strands = 22

Mbeam @ end of Transfer Length = 65.96 kN-m

P= 0.00 kN
Mp at c.g of beam = 0.00 kN-m

Bottom Fiber Stresses = `=-P/A-Mp/Sb+Mb/Sb 1.041 MPa < -24 MPa OK

Top fiber Stresses = `=-P/A+Mp/St-Mb/St -0.825 MPa < 1.581 MPa OK

Not checked but say at every meter activate 8 strands from the end zone.
STRESSES AT SERVICE LOADS

Prestress Losses at Service Level

Elastic Shortening -109.80 MPa (see above comp.)

fpi 1396.24 MPa

Aps 2171.61 mm2
Ag 303750 mm2
gamma-k 0.8
gamma-st 0.74
delta fpr 17 MPa
(AASHTO LRFD Section 5.9.5.3) from AASHTO Table
delta fpl 125.91 MPa Live Load Table
H30-S24

Total Prestress Loss at Service -235.72 MPa Span Moment

Total Prestress loss (%) 16.9 m kN-m
Total Prestress Stress after losses 1160.52 MPa (iterative) 0.3 16.2
Finding the number of strands 0.6 32.55
Compute stresses using 0.9 48.75
Total Prestress Force 2520.2 kN non-composite fbc 28.66 Mpa 1.2 65.1
Mp 1076.5 kN-m non-composite fpb 25.12 MPa 1.5 81.3
Mdc 836.5 kN-m non-composite ybs 4.5 cm 1.8 97.65
Mdw 149.9 kN-m composite ec 45.72 cm 2.1 113.85
Mll 3464.6 kN-m from the table in "live loads" sheet Ppe 2.39E+03 Kn 2.4 130.2
Mll+im 1440.3 kN-m composite Final loss 16.9 % 2.7 146.4
# 21 3 162.75
Stresses at Mid-Span Service I = 1.00(DC+DW) + 1.00 (LL+IM) 3.4 178.95
Check compressive Stresses in prestressed comp. 3.7 195.3
P/A Mp term Mdc term Mdw term Mll+im term Total 4 211.5
(MPa) (MPa) (MPa) (MPa) (MPa) (MPa) 4.3 227.7
Beam Top Fiber Stresses = -8.30 13.47 -10.46 -0.67 -5.97 < -22.50 OK 4.6 244.05
4.9 260.25
-8.30 13.47 -10.46 -0.67 -6.47 -12.44 < -22.50 OK 5.2 276.6
5.5 292.8
5.8 309.15
Top of Deck Fiber Stresses -0.94 -9.07 -10.01 < -13.5 OK 6.1 325.35
6.4 341.7
6.7 357.9
Service III = 1.00(DC+DW) + 0.80 (LL+IM) 7 374.25
Check tensile stresses in prestressed concrete comp. 7.3 391.95
Beam Bottom Fiber Stresses = -8.30 -17.00 13.21 1.78 -10.31 < 3.54 OK 7.6 421.8
7.9 451.8
-8.30 -17.00 13.21 1.78 13.67 3.36 < 3.54 OK 8.2 481.95
8.5 512.4
8.8 543
FATIGUE CHECK 9.1 573.75
Fatigue is typically checked for one lane load instead of multiple lanes however for simplicity use above Mll+IM 9.4 604.65
Distribution Factor for 1 lane loading 9.8 635.55
10.1 666.6
Bottom Compressive Stress due to permanent loads and prestress = -10.31 MPa 10.4 698.55
Bottom Tensile Stress due to( 0.75 Mll+IM) = 10.08 MPa 10.7 734.55
11 770.55
Ratio comp/tension = 1.02 < 2 check fatigue LRFD 5.5.3.1 11.3 806.55
11.6 842.55
check of fatigue is not provided in this spreadsheet DFS 0.246 lanes/beam 11.9 878.7
12.2 914.7
STRENGTH LIMIT STATE 12.8 986.85
13.4 1059.3
Mu1 = 1.25(DC)+1.5(DW)+1.75(LL+IM) 14 1131.75
Mu2 =0.9(DC)+0.65(DW)+1.75(LL+IM)
Mu = 3791.0 kN-m 14.6 1204.05
Mu = 3370.8 kN-m 14.6 1204.05
15.2 1276.05
dp 102.50 cm 15.8 1349.55
16.5 1422.15
β k 17.1 1494.9
0.75 0.38 17.7 1567.5
18.3 1640.1
c= 22.77 cm > 20 cm 18.9 1713.15
T-section behaviour 19.5 1785.75
20.1 1858.8
Top flange thickness of the PC beam = 10 cm 20.7 1931.4
21.3 2004.3
c= 9.63 < 30 cm 22.9 2186.4
24.4 2368.95
Average stress in prestressing tendons 25.9 2551.65
fps = 1704.4995 MPa 27.4 2734.05
Mn = 3435.8435 kN-m for rectangular 29 2916.45
Mn= 34533.072 kN-m for T-section 30.5 3099.3
33.5 3464.55
Mr =Ø Mn 36.6 3829.95
Ø= 1 LRFD 5.5.4.2.1 39.6 4195.35
42.7 4561.05
Mr = 34533.07 > 3791.0 kN-m OK 45.7 5033.4
48.8 5629.05
51.8 6257.7
SHEAR DESIGN 54.9 6918.6
57.9 7612.05
Vp = 0 kN no draped tendons exist 61 8337.9
67.1 9887.55
Critical shear section approax. = de = h-ybs = 102.50 cm 73.2 11567.25
79.2 13377.15
Vdc = 130.0 kN 85.3 15317.25
Vdw = 22.8 kN 91.4 17387.55
Vll= 424.35 kN from the live loads table
Vll+im = 242.6 kN

Vu = 621.2 kN
Vc = 180.5 kN
Vu = 621.2 > 81.2 kN provide stirrups

Vn > Vu/phi = 690.3 kN

Req'd Vs = 509.8 kN

θ = 45 deg

Av/s = 1.184 mm2/mm

Say S = 15 mm

Required Av = 17.8 mm2

Bar Dia = 8 mm

2 Bars, Av = 100.48 mm2 OK

Use 8 dia @ 15 mm stirrups

Check minumum required reinforcement and maximum nominal capacity that can be provided by shear reinforcement
Not done in this spreadsheet
H30-S24

End shear
and end
reaction
kN
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
213.45
227.55
240.15
251.55
260.85
269.55
277.5
284.85
290.85
296.85
302.25
307.65
312.3
316.2
320.25
325.65
 330.9
335.55
340.2
344.25
348.3
352.35
355.65
358.95
362.25
365.7
368.25
373.65
378.3
382.35

387
387
390.3
394.35
397.65
400.35
403.05
405.6
408.3
410.4
412.95
414.3
416.4
421.05
424.35
427.65
430.35
433.05
435.75
439.65
442.95
451.05
472.35
493.8
515.1
536.4
557.85
579.15
600.45
643.2
685.95
728.55
771.3
814.05
GIRDER TYPE 1

Input lenghts (cm) Calculation of IXX

X1 50 A(cm2) yb (cm) A*yb Ix A*(yb-yb')^2
X2 90 A1 750 7.5 5625 14062.50 1368495.66
X3 15 A2 131.25 17.50 2296.875 410.16 140482.11
X4 0 A3 112.5 18.75 2109.375 527.34 111387.63
Y1 15 A4 750 47.5 35625 156250.00 5532.69
Y2 7.5 A5 0 72.50 0 0.00 0.00
Y3 50 A6 0 72.5 0 0.00 0.00
Y4 0 A7 281.25 77.50 21796.875 878.91 209366.43
Y5 7.5 A8 112.5 76.25 8578.125 527.34 76248.74
Y6 10 A9 900 85 76500 7500.00 1088930.90
Σ 152531.25 180156.25 3000444.15509

XX --> A 3037.5 cm2

Strong axis yb' 50.22 cm
IXX 3.181E+06 cm4

7.641E+04

YY --> A 3037.5 cm2

Weak Axis yl' 45.00 cm
IYY 9.421E+05 cm4

GIRDER TYPE 2

Required lenghts (cm) Calculation of IXX

X1 75 A(cm2) yb (cm) A*yb Ix A*(yb-yb')^2
X2 75 A1 1125 7.5 8437.5 21093.75 876806.55
X3 20 A2 275 18.33 5041.666667 1527.78 80263.37
Y1 15 A3 200 20 4000 1666.67 47539.51
Y2 10 A4 650 41.25 26812.5 57213.54 22112.17
Y3 32.5 A5 206.25 62.5 12890.625 644.53 151277.14
Y4 7.5 A6 150 61.25 9187.5 703.13 100098.15
Y5 10 A7 750 70 52500 6250.00 896964.96
Σ 118869.7917 89099.39 2175061.85

XX --> A 3356.25 cm2

Strong axis yb' 35.42 cm
IXX 2.264E+06 cm4

YY --> A 3356.25 cm2

Weak Axis yl' 37.50 cm
IYY 1.109E+06 cm4
Calculation of IYY
A yl A*yl Iy A*(yl-yl')^2
A1 750 45.00 33750.00 156250.00 0.00
A2 65.625 31.67 2078.13 1116.54 11666.67
A3 65.625 58.33 3828.13 1116.54 11666.67
A4 112.5 45.00 5062.50 2109.38 0.00
A5 750 45.00 33750.00 14062.50 0.00
A6 0 37.50 0.00 0.00 0.00
A7 0 52.50 0.00 0.00 0.00
A8 0 45.00 0.00 0.00 0.00
A9 140.625 25.00 3515.63 10986.33 56250.00
A10 140.625 65.00 9140.63 10986.33 56250.00
A11 112.5 45.00 5062.50 2109.38 0.00
A12 900 45.00 40500.00 607500.00 0.00
Σ 136687.50 806236.98 135833.33

Calculation of IYY
A yl A*yl Iy A*(yl-yl')^2
A1 1125 37.50 42187.50 527343.75 0.00
A2 137.5 18.33 2520.83 5776.91 50512.15
A3 137.5 56.67 7791.67 5776.91 50512.15
A4 200 37.5 7500.00 6666.666667 0.00
A5 650 37.50 24375.00 21666.67 0.00
A6 103.125 18.33 1890.63 4332.68 37884.11
A7 103.125 56.67 5843.75 4332.68 37884.11
A8 150 37.5 5625.00 5000 0.00
A9 750 37.50 28125.00 351562.50 0.00
Σ 125859.38 932458.77 176792.53