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FY 17-18 FY 18-19 CHECKING POINT/ FY 17-18 FY 18-19 KEY ACTIONS TO ACHIEVE
ACCOUNTABILITY CATEGORY VCS Ref. MANAGING POINT UOM Frequency VCS Ref. UOM Frequency RESP. FOR CP RESP. TARGET DATE
Actual Target CONTROL MEASURE Actual Target OR IMPROVE CHECK POINT
D/ W/F/M/Q D/ W/F/M/Q
Page 1 of 9 JSWD/TQM/DWM/MPCP/FT/02-R1-06-18
No. of instanes
when deviation
Temperature of water supplied to Kondiba
4.1 in supply 0 0 Daily Kondiba Kamble Maintenance of PHEs 31.03.2019
CSP utility Kamble
temperature
observed
No. of instanes
Supply of Water
when deviation
deliverable as per Temperature of water supplied to
Delivery D 4 % adherence 100 100 Monthly 4.2 in supply 0 0 Daily Navin Patil Maintenance of PHEs Navin Patil 31.03.2019
internal customer SMS utility
temperature
requirement
observed
No. of instanes
when deviation
4.3 Chilled Water temp. in supply 121 0 Daily Shift Incharges Chiller performance Shift Incharges 31.03.2019
temperature
observed
Zones to clear 5S
6 6 Area
6.1 5S step 2 till March Kondiba Kamble
(Step-1) (Step-2) Incharge
2019
Equipments to
Jitendra Area
6.2 JH clear JH step 3 3 74 Kharsamble Incharge
till March 2019
Minimum 1
1)Training Area
Employees 6.3 Kaizens Kaizen / 80 136 Navin Patil
2) weekly Review Incharge
Morale M 6 engagement in TQM % 100 100 Monthly employee Monthly 31.03.2019
3) Internal competition Area
Activities 6.4 QCC Projects 14 14 Shailesh Patil
Incharge
Level to clear till Area
6.5 DWM Level -2 Level - 3 Mukund Chotai
March 2019 Incharge
Area
6.6 PM % Score 33 60 Ajit Mokal
Incharge
Area
6.7 Improvement Project / QIP No 1 3 Ashish Borawake
Incharge
Page 2 of 9 JSWD/TQM/DWM/MPCP/FT/02-R1-06-18
Doc No: UTLT/DWM/UTLT/MPCP/FT/02
Review Review
FY 17-18 FY 18-19 CHECKING POINT/ FY 17-18 FY 18-19 KEY ACTIONS TO ACHIEVE
ACCOUNTABILITY CATEGORY VCS Ref. MANAGING POINT UOM Frequency VCS Ref. UOM Frequency RESP. FOR CP RESP. TARGET DATE
Actual Target CONTROL MEASURE Actual Target OR IMPROVE CHECK POINT
D/ W/F/M/Q D/ W/F/M/Q
Instance of non
% Availability of DM water Proper operation &
1.1 Availability of DM water 1.1.1 % 100 100 Daily Ashish Borawake Ashish Borawake 31.03.2019
Plant maintanance of plant
due to plant stoppgae
Instance of non No. 0 0 Daily
Availability of Soft % Availability of Soft Proper operation &
1.2 1.2.1 % 100 100 Daily Ashish Borawake Ashish Borawake 31.03.2019
water due to plant water Plant maintanance of plant
stoppgae
No. of Breakdown in
Production delay due to Proper operation &
1.5 No. 0 0 Daily 1.5.1 Central Utility causing No. 0 0 Daily Ashish Borawake Ashish Borawake 31.03.2020
Production P Central Utility maintanance of plant
delay in production
No. of Breakdown in SMS
Production delay due to Proper operation &
1.6 No. 0 0 Daily 1.6.1 Utility causing delay in No. 0 0 Daily Navin Patil Navin Patil 31.03.2021
SMS Utility maintanance of plant
production
No. of Breakdown in CSP
Production delay due to Proper operation &
1.7 No. 0 0 Daily 1.7.1 Utility causing delay in No. 0 0 Daily Kondiba Kambale Kondiba Kambale 31.03.2022
CSP Utility maintanance of plant
production
No. of instanes of
2.1 Quality of DM Water Deviation in Quality
4 0 Daily 2.1.1 Conductivity MS/cm2 40 40 Daily Timely regeneration 31.03.2019
Ashish Borawake Ashish Borawake
No. of instanes of
2.2 Quality of Soft water Deviation in Quality 6 0 Daily 2.2.1 Hardness mg/lit 7 7 Daily Timely regeneration 31.03.2019
3.1 NPH Budget (135152) Rs/Ton 21.78 19.60 Monthly 3.1.1 Service Cost Rs/Ton 21.78 19.60 Monthly Ashish Borawake Cost of spares, services Ashish Borawake 31.03.2019
Utility Common Budget 3.2.1 Material Cost Rs/Ton 3.47 3.12 Monthly Ashish Borawake Cost of spares, services Ashish Borawake 31.03.2019
3.2 Rs/Ton 5.07 4.56 Monthly
(135400) 3.2.2 Service Cost Rs/Ton 1.60 1.44 Monthly Ashish Borawake Cost of spares, services Ashish Borawake 31.03.2019
Utility EAF & LF Budget 3.3.1 Material Cost Rs/Ton 0.70 0.63 Monthly Navin Patil Cost of spares, services Navin Patil 31.03.2019
3.3 Rs/Ton 0.98 0.88 Monthly
Cost C (135405) 3.3.2 Service Cost Rs/Ton 0.29 0.26 Monthly Navin Patil Cost of spares, services Navin Patil 31.03.2019
Utility Caster Budget 3.4.1 Material Cost Rs/Ton 0.42 0.38 Monthly Kondiba Kambale Cost of spares, services Kondiba Kambale 31.03.2019
3.4 Rs/Ton 1.42 1.28 Monthly
(135406) 3.4.2 Service Cost Rs/Ton 1.00 0.90 Monthly Kondiba Kambale Cost of spares, services Kondiba Kambale 31.03.2019
Utility TF & Mill Budget 3.5.1 Material Cost Rs/Ton 1.54 1.39 Monthly Kondiba Kambale Cost of spares, services Kondiba Kambale 31.03.2019
3.5 Rs/Ton 2.55 2.30 Monthly
(135407) 3.5.2 Service Cost Rs/Ton 1.00 0.90 Monthly Kondiba Kambale Cost of spares, services Kondiba Kambale 31.03.2019
No. of instanes when 4.1.1 ICW circuit Temp - CT2 Deg C Max.36 Max.36 Daily Kondiba Kamble Performane of cooling tower Kondiba Kambale 31.03.2019
Temperature of water
4.1 deviation in supply 0 0 Daily
supplied to CSP utility
Delivery D temperature observed Deg C Max.38 Max.38 Daily Kondiba Kamble Performance of Cooling tower Kondiba Kambale 31.03.2019
4.1.2 DCW circuit Temp - CT1
No. of instanes when 4.2.1 Soft water ciruit temp. Deg C Max.45 Max.45 Daily Navin patil Maintenance of PHE Navin Patil 31.03.2019
Temperature of water
4.2 deviation in supply 0 0 Daily
supplied to SMS utility 4.2.2 DM water circuit temp. Deg C Max.40 Max.40 Daily Navin patil Maintenance of PHE Navin Patil 31.03.2019
temperature observed
Page 3 of 9 JSWD/TQM/DWM/MPCP/FT/02-R1-06-18
Zones to clear 5S
Zones to clear 5S step 6 6 Adherence to scheduled 6 6
6.1 5S 6.1.1 step 2 till March Kondiba Kamble Concern Individuals 31.03.2019
2 till March 2019 (Step-1) (Step-2) 5S plan (Step-1) (Step-2)
2019
Page 4 of 9 JSWD/TQM/DWM/MPCP/FT/02-R1-06-18
Doc No: UTLT/DWM/UTLT/MPCP/FT/02
Review Review
FY 17-18 FY 18-19 CHECKING POINT/ FY 17-18 FY 18-19 KEY ACTIONS TO ACHIEVE
ACCOUNTABILITY CATEGORY VCS Ref. MANAGING POINT UOM Actual Target Frequency VCS Ref. UOM Frequency RESP. FOR CP RESP. TARGET DATE
CONTROL MEASURE Actual Target OR IMPROVE CHECK POINT
D/ W/F/M/Q D/ W/F/M/Q
No. of instanes of
Quality Q 2.3 Quality of Drinking water 0 0 Daily 2.3.1 Turbidity ppm 10 10 Daily Shift Incharges Timely DW bed backwash Shift Incharges 31.03.2019
Deviation in Quality
Zones to clear 5S
Zones to clear 5S step 6 6 6 6
6.1 5S 6.1.1 Adherence to scheduled 5S plan step 2 till March Daily Shift Incharges Shift Incharges 31.03.2019
2 till March 2019 (Step-1) (Step-2) (Step-1) (Step-2)
2019
Page 5 of 9 JSWD/TQM/DWM/MPCP/FT/02-R1-06-18
Rs/Ton Rs/Ton 2018-
BUDGET 17-18 Actual 18-19 2017-18 19
135405 51.03 113.89 1.28 1.152
135406 50.00 50.08 1.25 1.125
135407 194.82 328.64 4.87 4.383
135400 208.30 177.66 5.21 4.689
135152 712.51 216.05 17.81 16.029
Total 1216.66 886.32 30.41 27.38
Production 4000560.00 4600000.00
Cost Rs/Ton 30.41