V200 POSITIONER

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CONTENTS
1 INTRODUCTION................................................................................... 4
1.1 Principle of Operation............................................................... 4
1.2 Product Identification................................................................ 4
1.3 Air quality recommendations.................................................... 5
1.4 Safety Instructions.................................................................... 5
2 INSTALLATION..................................................................................... 6
2.1 Connections............................................................................. 6
2.2 General mounting instructions................................................. 7
2.2.1 Rotary actuators....................................................................... 7
2.2.2 Linear actuators....................................................................... 7
2.3 Installation instructions for rotary actuators.............................. 8
2.3.1 Double acting........................................................................... 8
2.3.2 Single acting............................................................................. 8
2.4 Installation instructions for linear actuators.............................. 9
2.4.1 Double acting........................................................................... 9
2.4.2 Single acting............................................................................. 9
2.5 Cam.......................................................................................... 10
2.5.1 Adjustments............................................................................. 10
2.5.2 Cam specifications................................................................... 10
2.6 Spindle(Drive).......................................................................... 11
2.6.1 Spindle removal....................................................................... 11
2.6.2 Spindle mounting..................................................................... 11
2.7 Installing IP converter............................................................... 12
2.7.1 Internal IP converter................................................................. 12
2.8 4-20 mA connection................................................................. 13
2.8.1 Connecting the control signal................................................... 13
2.8.2 Checking the control signal...................................................... 13
2.8.3 Bench test with calibrator......................................................... 13
2.8.4 Checking the IP internal circuit................................................. 13
2.9 Calibration................................................................................ 14
2.10 Front cover and Indicator......................................................... 15
2.10.1 Removing the front cover......................................................... 15
2.10.2 Removing flat indicator cover................................................... 15
2.10.3 Removing Dome indicator cover.............................................. 15
2.10.4 Changing the sealings in the front cover.................................. 15
2.10.5 Installing flat indicator cover..................................................... 16
2.10.6 Installing Dome indicator cover................................................ 16
2.10.7 Removing the indicator............................................................ 16
2.11 Main supply filter for IP converter............................................. 17
2.12 Pilot valve remove and install................................................... 18
---- Intentionally blank.................................................................... 19
3 SPARE PARTS.................................................................................... 20
3.1 Exploded drawing..................................................................... 20
3.2 Spare parts list......................................................................... 21
4 SPECIFICATIONS............................................................................... 22
4.1 Specifications V200.................................................................. 22
5 DIMENSION......................................................................................... 23
5.1 V200 P/E std............................................................................ 23 92026r17 3
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1 INTRODUCTION
1.1 Principle of Operation

The V200 incorporates the force balance
principal of operation. The desired value, in
the form of pressure, affects the membrane(1)
with the force that is created and transferred to
the balance arm(2). The opposing force, which
represents the actual control value, is provided
by the feedback spring(5) and creating force in
the opposite direction on the balance arm(2).
The feedback spring, resting on the feedback
arm(3), is positioned by the shape and re-
sponse of the cam. The cam(4) is connected
to the cylinder’s (actuator) piston rod via the
drive.
The pilot valve(6) is connected to the balance
arm and follows the balance arm’s movement.
The system is stable when the gold plated
spool(7) is in the neutral position and the forces
that affect the balance arm is in equilibrium.
As soon as a signal change occurs or a change
in the position of the valve/actuator package
occurs, the “force balance” is also changed
and the spool responds. Air immediately begins
to flow into the part of the actuator (C+ or C-)
which allows the feedback mechanism to return
the spool to the neutral position.
The system is self-stabilizing and searches for a
steady state position.

7 1 2 3

1.2 Product identification

The V200 identification tags, Serial number

tag(1), product model tag(2) and feedback op-
tion tags(3), are placed as shown.
The product model tag contains information on
control signal, maximum working pressure and
temperature ranges. Other information can be
shown depending on the model.

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1.3 Air quality recommendations
Poor air quality is one of the main causes of
premature functional problems with pneumatic
and electro pneumatic equipment. The pilot
valve and IP-converter are precision instru-
ments, and are therefore the most sensitive
parts of the positioner.
a) Water in the supply air is a natural occur-
rence. This happens when air is compressed.
The compression heats the air and the natural
degree of water in the air can remain as mois-
ture. When the air cools in pipes etc.
the moisture condenses and becomes liquid
water. Large quantities can build and some-
times flood small water separators. This ex-
cess water will eventually reach the control
valve and positioner. This can cause corrosion
damage to the IP converter, causing the
unit to malfunction.
We strongly recommend the use of water
separators with adequate capacity. Coales-
ing filters from a reputable manufacturer is an
inexpensive way to help prevent unit malfunc-
tions or failures, and add life to the product.
These filters remove particles and moisture
from air lines.
b) Oil in the supply air usually is from the main
compressor. Oil can clog the small nozzles
and disturb the flapper in the IP-converter. It
can also cause the gold plated spool to “drag”
within the pilot valve. The result is poor control
or in the worst case, failure.
c) Particles in the air usually occur because
of corrosion. Dirt and particles can block the
small nozzles of the IP-converter.
They can also cause the pilot valve to mal-
function. The unit may completely fail.
To ensure normal operational safety with VAC
positioner products, we recommend that a wa-
ter separator and a <80 micrometer filter are
mounted as close to the product as possible.
If large amounts of oil are present an oil sepa-
rator should be installed as well.
To further increase operational safety, we rec-
ommend that the working air is clean, dry and
free of moisture, water, oil, particles and other
contaminants, in accordance with the standard
ANSI/ISA– 7.0.01– 1996
1.4 Safety Instructions
CAUTION: Beware of moving parts
when positioner is operated!
CAUTION: Beware of parts with
live voltage!
A voltage, which is normally not
dangerous, is supplied to the
positioner.
Avoid touching live parts and bare
wires as well as short circuiting live
parts and the housing.
CAUTION: Do not dismantle a
pressurized positioner!
Dismantling a pressurized positioner
will result in uncontrolled pressure
release. Always isolate the relevant
part of the pipeline. Release the pres-
sure from the positioner and the pip-
ing. Failure to do this may result in
damage or personal injury.
CAUTION: Do not exceed the
positioner performance limitations!
Exceeding the limitations marked on
the positioner may cause damage to
the positioner, actuator and valve.
Damage or personal injury may result.
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2. INSTALLATION
2.1 Connections

S – Supply air
V200P: max. 145 PSI / 1 MPa
V200E: 23 - 145 PSI / 0,15 -1 MPa

I – Input, pressure signal

V200P: 3-15 PSI / 20-100 kPa
V200E: Plugged

IE – Input, current signal

V200E: 4-20 mA (Ri max 250 ohm)
V200P: Plugged

C+ - Actuator connection + stroke

C- - Actuator connection - stroke

OUT - All air from the actuator, IP and posi-

tioner is vented through this port.
Standard equipped with a bug screen/silencer
ps
II.e
kI
ac
nB
ctio
n ne

Air connections for male 1/4” NPT or G 1/4”.

Co

Gauge connections for male 1/8” NPT or G1/8”.

Cable entry for male 1/2” NPT or M20 cable fit-

tings.

G threads are indicated by an engraved G

on the air connection side of the positioner.

Gauge ports I, C+, C- and S are factory plugged.

Remove plugs and replace with gauges.

The IP connection must be plugged in

V200E.
The IE entrys should be plugged in
V200P

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2.2 General mounting instructions.

The V200 has the ISO F05 hole pattern(1)

and 2¼” x 2¼” hole pattern(2).
depth

depth
s
II.ep
rn
tte
e pa
Hol

2.2.1 Rotary actuator

The VAC V200 has a very stable and properly

sized drive shaft bearing. However, the posi-
tioner drive(A) should be aligned properly to
the rotary actuator spindle(B).
A relatively small error combined with a rigid
coupling can create very powerful radial
forces, which can overload and cause
premature wear.

2.2.2 Linear actuator

When mounting to linear actuators, the

positioner should be attached in such a
way that its drive is in the center (mid stroke)
of the actuator’s stroke. Proper installation
and alignment will minimize linearity error.

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2.3 Installation instructions for rotary actuators

Direct (CCW)
2.3.1 Double acting
0% 9
0°
L

IN
0%

100D
0% ANGE 0°

%
9
R
R
LIT 10
5 SP 0%
180°LIN

Signal opens

Reverse (CW)

0%
LIN
0°

0% SPLIT RA 50
100%
R
B

N
D G
E

%
0 % 90°
10 180°LIN

Signal closes

2.3.2 Single acting

Spring opens Reverse (CW) Spring closes Direct (CCW)

0% 0% 9
LIN 0°
0° L
9

IN
0%
0% SPLIT RA 50
100%

100D
0% ANGE 0°
R

%
9
B

D G R
E
%

0 % 90° LIT 10
SP 0%
10 180°LIN
5
180°LIN

Signal closes Signal opens

Spring opens Direct (CCW) Spring closes Reverse (CW)

0% 9 0%
0°
L LIN
0°
IN

9
0%

0% SPLIT RA 50
100%
100D
0% ANGE 0°

R
%
9

B
R

R D G
E
LIT 10
%

5 SP 0% 0 % 90°
10 180°LIN
180°LIN

Signal opens Signal closes

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2.4 Installation instructions for linear actuators

2.4.1 Double acting

Direct (CCW)

Signal closes Signal opens

Reverse (CW)

Signal opens Signal closes

2.4.2 Single acting

Spring opens Spring closes

Direct (CCW)

Signal closes Signal opens

Spring opens Spring closes

Reverse (CW)

Signal opens Signal closes

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2.5 Cam

The V200 is standard shipped

with the C1-cam, factory set
for 90° ±1°, direct (CCW) turning.

2.5.1 Adjustments 0% 9
0°
L 0% 9

IN
0%
Remove the front cover and indicator.

100D
(see page 15)

0% ANGE 0°

%
9
1. Loosen the locking screw(2) and the cam

R
R
nut(1). LIT 10
5 SP 0%
180°LIN
2. Stroke the valve/actuator to the stop/end
position at 0% input.

3. Turn the cam(3) so that the index mark(5)

for the selected curve aligns with the ball
bearing(4). A small gap between the roller and
the cam tip is desirable.

4. Tighten the cam nut by hand(1).

Check that the locking screw(2) is still loose.
(if not, loosen the locking screw slightly and
tighten the nut again).

5. Tighten the locking screw(2).

Do not tighten cam nut with screw(2) down.
0%
0% 9
2.5.2 Cam specifications C1
0°
°

LIN
90

Index mark / Starting point of rotation *

50 ANGE

5. 90° Linear 0-100% CCW

100%
D
TR
%

6. 180° Linear 0-100% CW

LI

SP
6. 90° Linear 0-50% CW split range LIN 100
R
180°
7. 90° Linear 50-100% CW split range
%

8. 90° Linear 0-100% CW

9. 180° Linear 0-100% CCW
10. 90° Linear 0-50% CCW split range
11. 90° Linear 50-100% CCW split range
0% 0%
*Increasing signal rotation. IN
°L

Most valves rotate CW to close / CCW to open

SP
100% 90

LIT RANGE

When field reversing action of positioner

R

50%

tubing must be reversed as well

9

0°
B

(see page 7 and 8)

D 18
0°L
100% IN

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2.6 Spindle (Drive)

1
VAC offers a variety of spindles/drives(1), suitable
for the most frequently used actuator types.

2.6.1 Spindle Removal

2
Release the spindle/drive by prying with
two screwdrivers, equally under the edges(2) of
the spindle/drive, using the housing as fulcrum.
The spindle has a snap ring that is “released” with
the equal pressure.

2.6.2 Spindle Mounting

3
Press the spindle down into the spindle shaft hole.

Turn the flats(3) into place and press down.

Check to see that the spindle/drive is set securely

in place.

To install the spindle correctly will result in two

“snaps” of the spindle into the housing.

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2.7 Installing IP converter

2.7.1 Internal IP Converter

1
Remove the front cover and indicator.
(see page 15)

1. Loosen the two screws that secure the

pneumatic sealing plate(1) and remove
the plate.

2. Make sure the two O-rings(2) are still in the

positioner housing.

3. Install the IP converter(3) and tighten the

screws(4).

4. Install the 1/4¨ plug(5) in the port marked I.

4 5

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2.8 4-20 mA connection

2.8.1 Connecting the control signal

Remove the front cover and indicator.

(see page 15) 1
Terminal block(1) is now easily acces-
sible. Connect the cables to their
respective pole.
Maximum cable size AWG 13 (2,5 mm2 )

2.8.2 Checking the control signal

The control signal can be checked

without having to break the signal loop.
This is done by connecting a low ohmic
ampere meter over the test points(2). 2

2.8.3 Bench test with the calibrator

When bench testing, it is possible to

connect the control signal (signal gen-
erator clips) to the two points(3), thus
eliminating the need for temporary leads.

2.8.4 Checking the IP internal circuit

With an ohm meter connected over the

two test points(3) it is possible to check
3
the IP’s internal circuit.
At room temperature the meter should
read ~150 - 200 Ohms. No reading indi-
cates an internal circuit break and the
IP converter needs replacement.

The IP converter is factory-

adjusted. No extra range or
zero adjustments are
necessary.

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2.9 Calibration

The V200 is delivered factory

calibrated 0-100 % ±1%.

1 2

Calibration procedure

Zero position

ZeroRange Spring III.eps

Note: Always set zero first!

1. Set 0% input signal.

2. Wait until the valve/actuator has responded.

3. Adjust the zero position by turning

the zero screw(1), with a screwdriver.

Range (Span)

4. Increase to 100% input signal.

5. Wait until the valve/actuator has responded.

6. Adjust the range (span) by turning the

range wheel(2).
ps
I.e
e II
ng
Ra
ro
Ze

Check the zero position

Make fine adjustments if necessary.*

* When split ranging, where zero can be

a signal other than 0%, the steps
1-6 must be repeated until the desired
setting has been reached.

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2.10 Front cover and indicator 1

2.10.1 Removing the front cover 1

Loosen the two screws(1) and
remove the front cover.

2.10.2 Removing flat indicator cover 2

With the main cover removed, the indicator

cover(2) (clear cover) can be removed with
pressure from the backside.

2.10.3 Removing Dome indicator cover 3

Due to the combined depth of the dome indicator

and V200 cover, care should be exercised when
removing the dome. It is recommended that
something sturdy and protective be placed un-
der the dome and equal pressure applied to the
cover. The dome should release without damage.

2.10.4 Changing the sealing in the front cover

5 4
Remove the O-ring(4) and replace if needed.

Check the O-ring(5) on the backside of the

front cover and replace if needed.

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2.10.5 Installing flat indicator cover

Place the indicator cover(1) facing down to-

ward the front cover. Press in the center of the
indicator cover until it snaps into place.

1
2.10.6 Installing Dome Indicator cover

Place the dome indicator cover(2) so that

it is aligned with its seat in the front cover
on one side. Use inside of palm and give the
indicator cover a hard distinctive punch.
2
Adjust the display position by turning the
indicator cover(2) to its desired position-it is a
reasonably tight friction fit.

2.10.7 Removing the indicator

Pull the indicator(6) straight up; it is a friction
fit.

Important Note!
Note the indicator’s position so it 6
can be installed in the same position.

Installing the indicator

Install the indicator in place over the drive
shaft and press it straight down.
Be sure to press the indicator completely
down so that it does not interfere with the indi-
cator cover (clear cover).
Turn the indicator to the proper display

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2.11 Main supply filter for IP converter

Changing the filter

1. Turn off or disconnect the main air supply.

2
Should air supply not be disconnected or 1
turned off, the pressure may cause the
filter cover to eject from the unit.

2. Loosen the screw(1) and remove filter

cover(2)

3. Cautiously remove the filter(3) with a

sharp pointed object e.g. a pocket knife.

4. Press the new filter(3) into the housing.

5. Check the O-ring(4) and replace if

needed.

5. Install the filter cover(2) and tighten the

screw(1) 3 4

If the filter(3) shows traces of

oil or water, check the water/oil
separator in the supply line.

Oil and water can cause
functional problems in
the IP converter.

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2
2.12 Pilot valve
1
Removal

Remove the front cover and indicator. (see

p.15)
Loosen the pilot retaining screw(1).
Lift the pilot valve(2) straight up.

Cleaning

Remove the gold plated spool(3) from the valve

housing

Clean the parts with a soft cloth and pipe

3
cleaner using alcohol, acetone or something
similiar.

Blow dry with clean, pressurized air.

Install the spool back in the valve housing.
Max. 20°
Place the gold plated spool in its
“working position”.
(all four pistons inside the valve housing)
Slowly lift the pilot valve in one end. 4
The spool should start to glide before the
angle exceeds 20°. (see sketch)

If any of the parts show signs of wear, we

recomend replacing with a new pilot valve
assembly. 5

6
The pilot valve´s parts are matched to
attain the best possible performance.
Mixing of parts can result in high
excessive bleed and/or poor function.

Install Pilot

Check the pilot valve´s five O-rings(4).

Be sure that the gold plated spool´s “gap”(5)
fits over the balance arm(6) and place the valve
straight down into place. Tighten the screw(1).

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Intentionally blank

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3. SPARE PARTS
3.1 Exploded drawing
59

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3.2 Spare parts list
Item Description Material Part no Qty
1....... Housing................................... Aluminum, painted.........n/a.................... 1
........ - Bearing 15x8................................................................171508............. 2
........ - Relief Valve Washer.............. Stainless Steel...............90126............... 1 25...... O-ring Ø3x2 NBR70................ Nitrile Rubber.................OR3x2NBR...... 2
........ - Rubber Washer..................... Nitrile Rubber.................90035NBR....... 1
........ - Connection Plate ................. Aluminum, painted.........n/a.................... 1
........ - Connection Plate Gasket ..... Nitrile Rubber.................90270NBR....... 1
........ - Relief Valve Spring................ Stainless Steel...............90271............... 1
........ - Screw ISO 4762 M5x25/25... Stainless Steel...............4762052525..... 3
2....... Feedback Arm Assembled.............................................91002............... 1
........ - Feedback Arm....................... Aluminum, painted.........90006............... 1
........ - Ball Bearing........................... Stainless Steel...............100404............. 1
........ - Screw ISO 7500C M4x12..... Stainless Steel...............7500C041212.. 1
........ - Bearing 8x8..................................................................100808............. 2
3....... Feedback Spring Assembled.........................................91018............... 1
........ - Spring Nut mk III .................. Zink................................90149............... 1
........ - Range Screw mk III............... Zink................................90146............... 1
........ - Range Nut L.......................... Zink................................90147............... 1
........ - Range Nut R......................... Zink................................90148............... 1
........ - Top Disc................................ Zink................................90150............... 1
........ - Knurled Knob M4 flat ........... Plastic <PA> ..................037040259905. 1
........ - Feedback Spring................... Stainless Steel...............90018............... 1
........ - Screw ISO 4017 M4x60/60z Stainless steel................4017046060z... 1
........ - Washer DIN 137B44............. Steel, Zinkplated............137B44............ 1
........ - Washer ISO 7089-4.............. Stainless Steel...............708904............. 1
........ - Nut ISO 4032 M6M M4......... Stainless Steel...............93404............... 1
........ - Washer ISO 7093-4.............. Stainless Steel...............709304............. 1
........ - Spring Clip mk III................... Steel...............................90151............... 1
4....... Membrane Plate with tube ... Aluminum.......................92177............... 1
........ - Brass tube............................. Brass..............................n/a.................... 1
........ - O-ring Ø3x2 NBR70.............. Nitrile Rubber.................OR3x2NBR...... 3
........ - O-ring Ø38x2 NBR70............ Nitrile Rubber.................OR38x2NBR.... 1
........ - O-ring Ø7x2 NBR70.............. Nitrile Rubber.................OR7x2NBR...... 1
5....... Membrane disc....................... Aluminum,......................90133............... 1
6....... Membrane............................... Nitrile Rubber.................90180NP.......... 1
7....... Membrane Washer.................. Stainless Steel...............90009............... 1
8....... Screw ISO 7047 M4x12/12..... Stainless Steel...............7047041212..... 1
9....... Balance Arm............................ Stainless Steel...............91003............... 1
10...... Screw ISO 7047 M4x08/08..... Stainless Steel...............7047040808..... 2
11...... Guide Pin................................ Stainless Steel...............90024............... 1
12...... Screw ISO 7048 M4x16/16..... Stainless Steel...............7048041616..... 2
13...... Cam*....................................... Stainless Steel...............92031............... 1
14...... Cam Nut.................................. Zink................................90096............... 1
........ - Screw ISO 7048 M4x8/8....... Stainless Steel...............7048040808..... 1
15...... Indicator Screw....................... Zink................................90096............... 1
17...... Indicator Arrow........................ Plastic <PC/ABS>..........90049A............ 1
........ Indicator Flag.......................... Plastic <PC/ABS>..........90049F............ 1
........ - Circlip Indicator Flat.............. Stainless Steel...............90137............... 1
18...... Front Cover Assembled..................................................91001............... 1
........ - Front Cover........................... Aluminum, painted.........90004............... 1
........ - Screw ISO 4017 M6x40/10z.Stainless Steel...............4017064010z... 2
........ - Washer ISO 7089-6.............. Stainless Steel...............708906............. 2
........ - O-ring Ø5,1x1,6 NBR70........ Nitrile Rubber.................OR5,1x1,6NBR. 2
........ - Front label 0-90-0 (std)*........ Plastic <PC>..................92018............... 1
19...... O-ring Ø70x1,5 NBR70........... Nitrile Rubber.................OR70x1,5NBR. 1
20...... Indicator cover......................... Plastic <PC>..................90038............... 1
21...... O-ring Ø160x2 NBR70............ Nitrile Rubber.................OR160x2NBR.. 1
22...... Pilot Valve LB (std).........................................................91020............... 1
........ Pilot Valve SHG (3)........................................................91009............... 1
........ Pilot Valve SHGHF (4)...................................................91019............... 1
........ - Valve Block........................... Aluminium......................n/a.................... 1
........ - Valve Bushing....................... Stainless Steel...............n/a.................... 3
........ - Spool..................................... Stainless Steel, Gold plated n/a.................. 1
........ - O-ring Ø7,65x1,63 NBR70.... Nitrile rubber..............OR7,65x1,63NBR. 5
........ - Screw ISO 4017 M5x30/10... Stainless Steel...............4017053010..... 1
Item Description Material Part no Qty
23...... Cover plate.............................. Aluminum, painted.........90080............... 1
24...... Screw ISO 7048 M5x14.......... Stainless Steel...............7048051414..... 1
26...... O-ring Ø5x2 NBR70................ Nitrile Rubber.................OR5x2NBR...... 1
28...... Screw ISO 7048 M5x14.......... Stainless Steel...............7048051414..... 4
30...... Filter Cover.............................. Stainless Steel...............90032............... 1
........ - Screw ISO 7048 M4x8/4....... Stainless Steel...............7048040804..... 1
31...... - O-ring Ø3,1x1,6 NBR70........ Nitrile Rubber.................OR3,1x1,6NBR.1
32...... - Main Filter............................. Plastic <PP>..................90033............... 1
33...... - O-ring Ø17,5x1,5 NBR70...... Nitrile Rubber.................OR17,5x1,5NBR 1
37...... Drive Shaft.............................. Stainless Steel...............90029............... 1
........ - O-ring Ø12x2 NBR70............ Nitrile Rubber.................OR12x2NBR.... 1
........ - O-ring Ø15x2 NBR70............ Nitrile Rubber.................OR15x2NBR.... 1
38...... Spindle*................................... Stainless Steel...............90092............... 1
........ - Circlip spindle........................ Stainless Steel...............90093............... 1
41...... Plug 1/4” ................................. Brass, Nickel plated.......261014............. 1
42...... Bug Screen / Silencer............. Plated Brass...................400148............. 1
43...... Plug 1/8” ................................. Plastic <PA>...................90103............... 4
45...... Plug Conduit Holes................. Plastic <PE HD>............90136............... 4
48...... Screw ISO 7048 M4x8/8......... Stainless Steel...............7048040808..... 1
49...... Washer ISO 7089-4................ Stainless Steel...............70894............... 1
50...... Zero Plug................................. Nitrile Rubber.................90037............... 1
52...... Dome Indicator B/Y Kit...................................................93008............... 1
........ - Dome Indicator B/Y.............. Plastic <PC/ABS>..........92062............... 1
........ - Circlip Indicator Flat.............. Stainless Steel...............90137............... 1
........ - Dome Indicator Cover........... Plastic <PC>..................90044............... 1
53...... IP converter....................................................................91006............... 1
........ - Screw ISO 7045 M4x35/10... Stainless Steel...............7045043510..... 2
........ - Pin FRP 6x22 Ni................... Steel, Nickel plated........87520622......... 2
........ - Washer ISO 7089-4.............. Stainless Steel...............70894............... 2
54...... V200 E to P Conversion Plate........................................91000............... 1
........ - Sealing plate mkII................. Zink................................90156............... 1
........ - Screw ISO 7045 M4x35/10... Stainless Steel...............7045043510..... 2
55...... Stability Kit**...................................................................93027............... 1
........ - Stability Plate Upper............. Aluminum, Anodized......90039............... 1
........ - Stability Plate Lower............. Aluminum, Anodized......90040............... 1
........ - Screw ISO 7048 M5x14/14... Stainless Steel...............7048051414..... 1
........ - Rubber Plug.......................... Nitrile Rubber.................90036............... 1
56***.... Gauge 0-30psi Bottom mount Aluminum.....................400502............. 1
57***.... Gauge 0-30psi Back mount... Aluminum.......................400500............. 1
58***.... Gauge 0-160psi Back mount. Aluminum.......................400501............. 3
59 ........ O-ring Ø5x0.8 NBR70............. Nitrile Rubber.................OR5x0,8NBR... 1
*Cam with other ranges, front labels with other scale readings and spindles suit-
able for the most frequently used actuator types, are available.
** Certain valve/actuator packages may need additional field stability, which can
be accomplished with the stability kit (100% to 300%- depending on orientation
of the kit).
***Gauges available as an option. Also available in stainless steel.
........ 0-30 psi for I port
........ 0-160 psi for C+,C- and S port
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 V200 POSITIONER
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4. SPECIFICATIONS
4.1 Specifications V200

Pneumatic Electropneumatic Electropneumatic Intrinsically Safe
V200P V200E V200IS
Input Signal: 3-15 PSI 4-20mA (Max:Ri 250 Ohm) 4-20mA (Max:Ri 250 Ohm)
Supply Pressure: <145 PSI (<1MPa) 21.8-145 PSI (0.15-1MPa) 21.8-145 PSI (0.15-1MPa)
Linearity error: <0.7% f.s <1.0% f.s <1.0% f.s
Hysteresis: <0.4% f.s <0.6% f.s <0.6% f.s
Repeatability: <0.3% f.s <0.5% f.s <0.5% f.s

Temperature range: -40° to +185 F -40° to +185 F -40° to +185 F *

-40° to +85°C -40° to +85°C -40° to +85°C*
*Temp.range depending on certification
Values with standard pilot valve, LB installed.
Pressure gain:
@87 PSI (600kPa) 240:1 240:1 240:1

Bleed Rate: SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)

@87PSI (600kPa)
0.2 (5.6) 0.25 (7.0) 0.25 (7.0)

Air Delivery SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)

@87 PSI (600kPa) 28.3 (800) 28.3 (800) 28.3 (800)

Air connections: 1/4” NPT (optional G threads) 1/4” NPT (optional G threads) 1/4” NPT (optional G threads)
Gauges: 1/8” NPT (optional G threads) 1/8” NPT (optional G threads) 1/8” NPT (optional G threads)
Cable entry: 1/2” NPT (optional M20x1.5) 1/2” NPT (optional M20x1.5) 1/2” NPT (optional M20x1.5)

Ingress & corrosion

protection: NEMA 4X and IP66 NEMA 4X and IP66 NEMA 4X and IP66
Standard coating: Polyester Polyester Polyester

Weight: 3.2 lbs (1,45kg) 3.8 lbs (1.7kg) 3.8 lbs (1.7kg)
Weight with gauges: 3.4 lbs (1,54kg) 4.2 lbs (1.9kg) 4.2 lbs (1.9kg)

Valve types. (SG/LB valve is installed as standard) SG/LB SHG (3) SHGSHF (4)

Pressure Gain: @ 29 PSI (0.2MPa) Poutput / Pinput 80 367 370
@ 87 PSI (0.6MPa) Poutput / Pinput 240 1100 1100
@ 145 PSI (1.0MPa) Poutput / Pinput 400 1833 1830

Pressure Gain: Any %Poutput / %Pinput 16 79 72

Acc. to ISA S75.13

Air Delivery: @ 29 PSI (0.2MPa) SCFM/(SLPM) 9.4 / (270) 10.5 / (297) 16.6 / (470)
@ 87 PSI (0.6MPa) SCFM/(SLPM) 28.3 / (800) 31.5/ (890) 50.0 / (1400)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 47.1 / (1330) 52.5 / (1486) 83.4 / (2330)

Bleed Rate: @ 29 PSI (0.2MPa) SCFM/(SLPM) 0.07 / (3.4) 0.28 / (7.9) 0.4 / (12.3)
@ 87 PSI (0.6MPa) SCFM/(SLPM) 0.2 / (5.6) 0.83 / (23.5) 1.3 / (36.8)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 0.35 / (10.0) 1.38 / (39.1) 2.2 / (61.3)

Options: Feedback Spring for 6-30 PSI (40-200kPa) input signal. Gauges. Stability kit, feedback modules.

22 92026r17
 5.1 V200P/E std
5. DIMENSIONS

Sqr
75,6
2 31/32"

Westlock
Sqr.
39,5 57,2
1 9/16" 2 1/4"

22,5 Gauges 1/8" NPT(4x) (optional) ISO F05 (4x)

7/8" He M6 - 1/2"[12mm] ISOF05
xs Sqr
1 iz 35,4
68 13 0 e 12,5
/32
" 1/2" Westlock (4x) 1 13/32"
Air connections 2 11/16"
UNC 5/16" - 1/2"[12mm
1/4" NPT (5x)

41
1 5/8"
25
31/32"

45
5

173,4
59,7

52,5
3/16"

6 13/16"
1 25/32"

30
2 1/16"
2 11/32"

1 3/16"
45

5
121

35
4 3/4"

3/16"
50

1 3/8"
1 25/32"
61
1 31/32"

20

2 13/32"
25/32"
47,5 75 108
40,5 208 1 7/8" 2 15/16" 4 1/4"
8 3/16" Conduit Entry
1 19/32"
1/2" NPT (2x)

Dome Indicator(optional) Dimensional Drawing

VAC Positioner V200 P and E
Conduit Entry
1/2" NPT (2x)

5"
127
97,5
3 27/32"
62,5
2 15/32"
47,5
1 7/8"
V200 POSITIONER
www.vacaccessories.com

57 25

5/8"
15,5
2 1/4" 31/32"
133 1,5
56
5 1/4" 1/16"
2 7/32"
75
2 31/32"

92026r17
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24 92026r17