Priority Valve

OLS 160

Service Manual
 Priority Valve OLS 160
Service Manual
Table of Contents

Revision History Table of Revisions

Date Page Changed Rev
Aug 2005 All First edition AA
Jan 2010 12 Japan location AB

Table of Contents

Exploded View OLS 160 Exploded View OLS 160................................................................................................................................ 3

Tools Tools..................................................................................................................................................................... 4

Dismantling Dismantling....................................................................................................................................................... 5

Modification Modification...................................................................................................................................................... 7
Cleaning........................................................................................................................................................ 7
Inspection and replacement.................................................................................................................. 7
Lubrication................................................................................................................................................... 7

Assembling Assembling........................................................................................................................................................ 8

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Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
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Sauer-Danfoss Group.
Front cover illustrations: F3013267
Drawing: 152B184

2 520L0927 • Rev AB • Jan 2010

 Priority valve OLS 160
Service Manual
Exploded View OLS 160

Exploded View OLS 160

1. Plug
2. O-ring
4. Orifice
5. Spool
6. Housing
7. Spring
8. LS-plug
9. Name plate
14. Washer (Steel)
15. Pressure relief valve
16. Washer (Alu.)
17. Pressure relief valve plug

520L0927 • Rev AB • Jan 2010 3

 Priority Valve OLS 160
Service Manual
Tools

Tools Open-end spanner 27 mm

Multigrip pliers
Nylon pin
Hexagon socket spanners 5, 8 and
10 mm I

The tools are not available from Sauer-

Danfoss
F301 363

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 Priority valve OLS 160
Service Manual
Dismantling

Dismantling Screw out the PP plug using the open-

end spanner. Remove the O-ring.

F301 369

Screw out the LS plug using the open-

end spanner. Remove the O-ring.

F301 370

Take out the spring.

F301 371

Press out the spool using the nylon pin.

F301 372

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 Priority Valve OLS 160
Service Manual
Dismantling

Dismantling (continued) Screw out the pressure relief valve plug

(8 mm Ihexagon spanner).

F301 373

Screw out the pressure relief valve plug

(10 mm Ihexagon spanner).

F301 374

Hold the pressure relief valve firmly with

the multigrip pliers and screw out the
setting screw (5 mm Ihexagon socket
spanner).

F301 366

The pressure relief valve consists of valve

housing, cone, spring and setting screw.

F301 365

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 Priority valve OLS 160
Service Manual
Modification

Modification The control spring pressure can be altered by replacing the spring (see table below).
Replace name plate so that code no. and control spring pressure match each other again.

Control spring pressure d Di LO

bar [psi] mm [in] mm [in] mm [in]

4 [58] 2.5 [0.10] 12.5 [0.50] 50 [1.97]

7 [102] 3.0 [0.12] 12.5 [0.50] 50 [1.97]

10 [145] 3.2 [0.13] 12.5 [0.50] 50 [1.97]

Cleaning
Clean all parts carefully in low aromatic kerosene.

Inspection and replacement

Check all parts carefully and make any replacements necessary.
All O-rings must be replaced.

Lubrication
Before assembly, lubricate all parts with hydraulic oil.

520L0927 • Rev AB • Jan 2010 7

 Priority Valve OLS 160
Service Manual
Assembling

Assembling The illustration shows the internal PP

spool and internal PP-plug. The internal
PP-plug can only be used with the
internal PP-spool.

F301 364

The illustration shows the external PP

spool and external PP-plug. The external
PP-plug can only be used with the
internal PP-spool.

F301 368

Guide the spool into the bore.

Use the nylon pin to centre the spool in
the bore.

F301 376

Dismantling the Shock Guide the spring and LS-plug into the
Valves for OSPC / OSPC lS bore. Remember O-ring

F301377

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 Priority valve OLS 160
Service Manual
Assembling

Assembling Screw in the PP-plug (with O-ring) and

LS-plug (27 mm open-end spanner).

F301 369

Fit the cone, spring and setting screw

in the valve housing (if dismantled). Fit
the seal washer (if removed) and the
pressure relief valve (10 mm hexagon
socket spanner).
Tightening torque: 
30 N.m [265.5 lbf.in]
Make the pressure setting on a panel or
on the vehicle. Pressure setting shall be
done at pump flow 80 l/min [21.13 US
gal/min]
F301 374

Fit the seal ring (if removed) and the plug

for the pressure relief valve
(8 mm hexagon socket spanner).

Tightening torque: 
50 N.m [442.5 lbf.in]

F301 373

The OLS 160 is now reassembled

F301 367

520L0927 • Rev AB • Jan 2010 9

 Priority Valve OLS 160
Service Manual
Notes

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Priority valve OLS 160
Service Manual
Notes

520L0927 • Rev AB • Jan 2010 11

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520L0927 • Rev AB • Jan 2010
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