Criteria for "ZERO" Defect station

Plant Vadodara Area Common Process CCV (EPL30)

Parameters Requirement UOM Total Available Remarks
1 Process Std (IPS,MSS,Specification) Availability No's
2 PFD Availability No's
3 PFMEA Availability No's
4 Control Plan Availability No's
5 Work Instruction Availability No's
6 PM Standard Availability No's
7 Process control Manual Availability No's
8 Process Audit checklist Availability No's
9 Poka yoke list /Checksheet Availability No's
10 Training Module Availability No's
11 RPN Above 100 Should be "0" No's
12 RPN above 80 for Sev. 9 or 10 Should be "0" No's
13 Process / Product Audit compliance % Should be <0.5% % Compliance
14 Customer complaint from next process Should be "0" No's
15 Process Capability > 1.33 Cpk
16 PQR Score >60 %
17 Skill Level Min Excel (Min 80%) No's of HPTs
18 5's Score Min 70% %

* Qualification Criteria
1. To meet all targets as per checksheet requirement (Cell C)
2. Straight pass ratio to be minimum 99.5%
3. Process will be declared defect free work station when straight pass ration exceed 99.9%
 Criteria for "ZERO" Defect station
Plant Vadodara Area Common Process
Parameters Requirement UOM Total
1 Process Std (IPS,MSS,Specification) Availability No's 3
2 PFD Availability No's
3 PFMEA Availability No's
4 Control Plan Availability No's
5 Work Instruction Availability No's
6 PM Standard Availability No's
7 Process control Manual Availability No's
8 Process Audit checklist Availability No's
9 Poka yoke list /Checksheet Availability No's
10 Training Module Availability No's
11 RPN Above 100 Should be "0" No's
12 RPN above 80 for Sev. 9 or 10 Should be "0" No's
13 Process / Product Audit compliance % Should be <0.5% % Compliance
14 Customer complaint from next process Should be "0" No's
15 Process Capability > 1.33 Cpk
16 PQR Score >60 %
17 Skill Level Min Excel (Min 80%) No's of HPTs
18 5's Score Min 70% %

* Qualification Criteria
1. To meet all targets as per checksheet requirement (Cell C)
2. Straight pass ratio to be minimum 99.5%
3. Process will be declared defect free work station when straight pass ration exceed 99.9%
tation
Process CCV (EPL50)
Available Remarks