Despiece Ensobradora Pitney Bowes Di380 PDF

DI500/DI600
SERIES
Inserting Machine
(Includes Secap models SI4200/SI4400)
PARTS LIST
FORM SDT324B (7-07)

HOW TO USE THIS PARTS LIST
GENERAL
The information contained within this publication identifies
field replaceable parts and assemblies.
The parts list is arranged in two sections. Section 1 consists

of a series of illustrations covering specific areas of the
machine together with the part numbers and descriptions
of the parts shown. Section 2 is a numerical listing of all the
parts contained in the parts list in numerical order beginning
with Pitney Bowes standard part numbers.
ASSEMBLY LEVEL EXPLANATION
ASSEMBLY DESCRIPTION (order this for entire assembly)

. Indented replaceable part (order this for single part only)
. Sub Assembly Description (order this for entire sub assembly)
. . Indented replaceable part (Order this for single part only)
ILLUSTRATIONS
Item numbers identify field replaceable parts and assemblies
in the illustrations. These items numbers are converted to
part numbers in the parts list. Item numbers in boxes denote
an assembly with replaceable parts and/or sub assemblies.
The single number in the box indicates the entire assembly.
For example: 47 48 – 50
Item numbers 48 to 50 inclusive are field replaceable parts

within assembly given by item 47.
Item numbers sometimes contain a suffix which represents the revi-

sion of the part. These are shown as underlined letters. for example
F380375AAA. These letters may change if the same item number is
up-issued.
The title, copyright and all other proprietary rights in this document are vested in Pitney Bowes
Limited and no part of it may be reproduced in any form without the written permission of
Pitney Bowes Limited.
The document is for the exclusive use of the person to whom it is issued; its contents are
confidential and must not be disclosed to any third party or used for any purpose other than in
the proper conduct of Pitney Bowes Limited's business and it must be returned to Pitney Bowes
Limited immediately upon the person ceasing to be associated with Pitney Bowes Limited.
© Pitney Bowes Limited, 2007

TABLE OF CONTENTS
PAGE
HOW TO USE THIS PARTS LIST… … … … … … … … … … … … … … … … 2
SECTION 1
Covers
Figure 1 – Covers, User Interface … … … … … … … … … … … … … … … … 6
Trays
Figure 2 – Sheet Feeder Tray (Old Style) … … … … … … … … … … … … … 8
Figure 3 – Sheet Feeder Tray (New Style) … … … … … … … … … … … … 10
Figure 4 – Manual Feed Tray … … … … … … … … … … … … … … … … 12
Figure 5 – Insert Feeder Tray … … … … … … … … … … … … … … … … 14
Figure 6 – Envelope Feeder … … … … … … … … … … … … … … … … … 16
Left Hand Side

Figure 7 – Envelope Pre Feed and Separation … … … … … … … … … … 18
Figure 8 – Envelope Transport (Old Style) … … … … … … … … … … … … 20
Figure 9 – Envelope Transport (New Style)… … … … … … … … … … … …22
Figure 10 – Sheet Feeder Separation … … … … … … … … … … … … … 24
Figure 11 – Sheet Feeder Collation Path … … … … … … … … … … … … 26
Figure 12 – Jam Access No.5 Assembly… … … … … … … … … … … … …28
Figure 13 – Jam Access No.4 Assembly… … … … … … … … … … … … …30
Right Hand Side

Figure 14 – Insert Feeder Connecting Brackets (Old Style) … … … … … … 32
Figure 15 – Insert Feeder Connecting Brackets (New Style)… … … … … … 34
Figure 16 – Insert Feeder Separation … … … … … … … … … … … … … 36
Figure 17 – Upper Insert Carriage (Old Style)… … … … … … … … … … … 38
Figure 18 – Upper Insert Carriage (New Style) … … … … … … … … … … 40
Figure 19 – Insert Path … … … … … … … … … … … … … … … … … … 42
Figure 20 – Top Cover Assembly … … … … … … … … … … … … … … … 44
Figure 21 – Accumulation Path Assemblies … … … … … … … … … … … 46
Published by: Pitney Bowes, Elizabeth Way, Harlow, Essex, England

Printed in UK

PAGE
Right Hand Side (continued)
Figure 22 – Accumulator … … … … … … … … … … … … … … … … … … 48
Figure 23 – Accumulator (Continued)… … … … … … … … … … … … … …50
Figure 24 – Active Paper Path … … … … … … … … … … … … … … … … 52
Figure 25 – Accumulator Gate Cam … … … … … … … … … … … … … … 54
Figure 26 – Accumulator Exit Area … … … … … … … … … … … … … … 56
Figure 27 – Tail Lifter … … … … … … … … … … … … … … … … … … … 58
Figure 28 – Intelligent Nip 1 Upper Assembly/Jam Access No.2… … … … … 60
Figure 29 – Intelligent Nip 2 Lower Assembly … … … … … … … … … … … 62
Figure 30 – Intelligent Nip Motor Assemblies … … … … … … … … … … … 64
Figure 31 – Fold Roller Area… … … … … … … … … … … … … … … … …66
Figure 32 – Fold Roller Area (Continued) … … … … … … … … … … … … 68
Figure 33 – Half Fold Pivot Shaft … … … … … … … … … … … … … … … 70
Figure 34 – Fixed Insert Path … … … … … … … … … … … … … … … … 72
Figure 35 – Lower Insert Carriage (Old Style)… … … … … … … … … … … 74
Figure 36 – Lower Insert Carriage (New Style) … … … … … … … … … … 76
Figure 37 – Envelope Insert Conveyor - Lower … … … … … … … … … … 78
Figure 38 – Envelope Shoe Horn … … … … … … … … … … … … … … … 80
Figure 39 – Q Station … … … … … … … … … … … … … … … … … … … 82
Figure 40 – Flapper … … … … … … … … … … … … … … … … … … … 84
Figure 41 – Flapper Area Drive … … … … … … … … … … … … … … … 86
Figure 42 – Envelope Insert - Lower … … … … … … … … … … … … … … 88
Figure 43 – Moistener Area … … … … … … … … … … … … … … … … … 90
Figure 44 – Sealer/Inverter Area … … … … … … … … … … … … … … … 92
Motors/Drives
Figure 45 – Collation/Accumulation/Sheet Feeder Motor Assemblies… … … 94
Figure 46 – Main Motor Assembly… … … … … … … … … … … … … … … 96
Figure 47 – Paper/Tail Lifter Drive Assemblies … … … … … … … … … … 98
Figure 48 – Main Drive … … … … … … … … … … … … … … … … … … 100
Figure 49 – Belts/Pulleys – Front … … … … … … … … … … … … … … … 102
Figure 50 – Belts/Pulleys – Rear … … … … … … … … … … … … … … … 104
Figure 51 – Pulleys and Tensioners - Rear Right Hand Side… … … … … … 106

PAGE
PCB’s/Kits/Overlays/Wiring
Figure 52 – Frames, PCB’s, Power Supply, Miscellaneous Hardware… … … 108
Figure 53 – OMR Kit (Old Style) … … … … … … … … … … … … … … … 110
Figure 54 – OMR Kit (New Style) … … … … … … … … … … … … … … … 112
Figure 55 – Insert Feeder OMR Kit (New Style) … … … … … … … … … … 114
Figure 56 – Sheet Feeder D, Select Feed OMR Kit (New Style)… … … … … 116
Figure 57 – Control Panel Overlays (Not Illustrated)… … … … … … … … 118
Figure 58 – Wiring Looms/Service Cable (Not Illustrated)… … … … … … … 118
SECTION 2
Numerical Part Number Listing … … … … … … … … … … … … … … … … 119

FIGURE 1 – COVERS, USER INTERFACE
29 23 24 38
37
25
See Figure 57
36
26 5
11 14
17
12 18
22 32 8
6
4
9 33
35
39
40
7
13
3
16
27
28
31 40
19
34 20 1 30 39 21 10 15

FIGURE 1 – COVERS, USER INTERFACE
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 10-0103 Magnetic Catch
2 NX00744 Badge - DI500 - PB Model
Or NX00745 Badge - DI600 - PB Model
Or NX00755 Badge - SI2200 - Secap Model
Or NX00756 Badge - SI4400 - Secap Model
Or NX00918 Badge - DI500 - Secap Groupe Pitney Bowes Model
Or NX00919 Badge - DI600 - Secap Groupe Pitney Bowes Model
4 NX01197 Cover - Moistener
5 NX00660 Cover - Collation - Fixed
6 NX00652 Keep Plate
7 NX00587 Hinge Barrel - Front
8 NX01043 Hinge Spindle - Covers
9 275-7014 Power Lead - Usa/Canada/Japan
Or 275-7003 Power Lead - Uk/Ireland/Greece
Or 275-7025 Power Lead - Europe
Or 275-7015 Power Lead - Australia/Poland
Or 275-7012 Power Lead - Hungary
10 NX01462 Cover - Door - Hand Crank
11 NX00130 Cover - Collation - Top Right Hand
12 NX01125 Cover - Tower - Front
13 NX01149 Cover - Door - Main Jam Access - Front
14 NX00127 Cover - Rear - Moistener
15 NX00869 Cover - Door - Moistener Bottle Access
16 NX00124 Cover - Moistener Bottle - Inner
17 NX01131 Cover - Tower - Rear
18 NX00973 Cover - Collation - Front
19 NX00121 Cover - Envelope Feeder - Rear
20 NX00120 Cover - Envelope Feeder - Front
21 NX01127 Cover - Door - Access - Lower Tower
22 NX00117 Cover - Tower - Rear
23 NX01078AAC Assembly - User Interface
24 NX00017 Blanking Cover - Insert Feeder
25 NX00016 Blanking Cover - Sheet Feeder
26 F702000 Badge - Logo - Pitney Bowes
Or NX00917 Badge - Logo - Secap Groupe Pitney Bowes
Or NX00916 Badge - Logo - Secap
27 517-7003 Assembly - Counter
28 F384332 Assembly - Microswitch - Long Actuator
29 F380303AAB Assembly - Drop Stacker
30 F358421 Bracket - Microswitch
31 213-7097 Switch - On/off
32 73-7198 Screw - M4 x 8 - Poz
33 73-7164 Screw - M3 x 8 - Thread Forming
34 70-0183 Screw - Thread Forming
35 213-7098 Switch - Push Button
36 NX00778AAA Speed Up Chip
37 NX00815 Infill Panel - A and C
38 NX00816 Infill Panel - G and F
39 NX00652 Magnetic Keep Plate
40 73-7164 M3 x8 Thread Formings

FIGURE 2 – SHEET FEEDER TRAY (Old Style)
13
12
2
4
7
3
8
11
10

FIGURE 2 – SHEET FEEDER TRAY (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00206 Hinge Cap - Front

2 NX00205 Hinge Cap - Rear
3 NX00058 Spring - Lift Plate
4 NX01392 Plate - Sheet Feeder
5 NX00056 Knob - Feeder
6 NX00054 Assembly - Side Guide - Front - Sheet Feeder
7 NX00053 Assembly - Side Guide - Rear - Sheet Feeder
8 NX00052 Tray - Base - Sheet Feeder
9 F362993 Guide Runner - Sheet Feeder - Right Hand
10 F362992 Guide Runner - Sheet Feeder - Left Hand
11 F362989 Shaft - Feeder Guide
12 F362651 Retard Tape - Sheet Feeder

FIGURE 3 – SHEET FEEDER TRAY (New Style)
7 13
15 14
14
6
16
5
14
14
8
3
10
12
9
11
10
FIGURE 3 – SHEET FEEDER TRAY (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01392 Lift Plate - Sheet Feeder

2 NX01388 Tray Base Sheet Feeder
3 NX01363 Side Guide - R.H. Sheet Feeder - (Plastic)
4 NX01362 Side Guide - L.H. Sheet Feeder - (Plastic)
5 NX01357 Earthing Spring Assembly
6 NX00206 Cap Hinge Front
7 NX00205 Cap Hinge Rear
8 NX00058 Spring Lift Plate
9 NX00056 Knob Adjustment Feeder Trays
10 F362993 R.H. Guide Runner - Sheet Feeder
11 F362992 L.H. Guide Runner - Sheet Feeder
12 F362989 Shaft - Lead Screw
13 F362651 Retard Tape - Sheet Feeder
14 73-7164 Screw M3 x 8 Thread Forming
15 73-7148 Screw Pan Head POZI M3 x 5mm
16 52-0504 Lock Washer External Tooth 3.2mm ID
11
FIGURE 4 – MANUAL FEED TRAY
6
5
8
7
12
FIGURE 4 – MANUAL FEED TRAY
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00500 Side Guide - Manual Feeder - Left Hand

2 NX00499 Side Guide - Manual Feeder - Right Hand
3 NX01158 Cover Bridge - Left Hand
4 NX00131 Manual Feeder
5 H262147 Pinion
6 H262065 Rack - Insert Side Guide
8 50-7169 Washer - Plain
13
FIGURE 5 – INSERT FEEDER TRAY 1
2
7 30
8
3
1
32
10 1
4
33
31 1
34 27
See Figure 16
1
16
2
25
2
29 28 1
1
8 1
12 1
1
14 1
11
32
1
26
1
5
1
26
12
13
1
17 18 - 23 1
15 1
18 11
4
2
19
24
34
1
6
21
23
14
34
22
20
14
FIGURE 5 – INSERT FEEDER TRAY
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00799 Label Set - Insert Feeder Tray

2 NX00721 Retard Tape SG - Rear
3 NX00720 Retard Tape SG - Front
4 NX00635 Cover - Bottom - Insert Feeder
5 NX00514 Belt - GT 2MR 474 5
6 NX00359 Lever - Adjustment - Shield
7 NX00266 Cover - Top - Insert Feeder
8 NX00244 Latch - Fixing
9 NX00243 Side Guide - Front
10 NX00242 Side Guide - Rear
11 NX00241 Nut - Leadscrew - Left Hand
12 NX00240 Nut - Leadscrew - Right Hand
13 NX00239 Shaft - Insert Feeder Side Guide Adjusting
14 NX00238 Shaft - Insert Feeder Side Guide Adjusting
15 NX00237 Support - Shield
16 NX00233 Tray Base - Insert Feeder
17 NX01041 Assembly - Wedge
18 NX01012 . Plate - Wedge
19 NX00232 . Paper - Retard - Insert Wedge
20 F362851 . Wheel - Wedge
21 73-7164 . Screw - M3 x 8 - Thread Forming
22 F345324 . Block - Weight Wedge
23 F362850 . Carriage Wedge Insert Feeder
24 50-7010 Washer - Plain - M3
25 F362898 Latch - Exit - Ramp
26 F362384 Timing Pulley - 24 Tooth
27 F380875 Assembly - Stone
28 F320364 Spring - Compression - Latch
29 156-7007 Ball - Stainless Steel
30 74-7149 Screw - M3 - Poz - Countersunk
31 73-7202 Screw - M4 x 16 - Poz
33 60-7199 Screw - M4 x 10 - Taptite
15
FIGURE 6 – ENVELOPE FEEDER
32
35 13
32 23
34 34
31
14
30
43 44 - 48
48 See Figure 7
26 17
47 44 24
46
44 39
45
44 19
1 41
11
25 18
33
24
34
38 4
42 39
12 8
27
34
25 39 40
9
33
See Figure 7
39
2
6
40 21
14 34 10
27
4
34 22
3 34
46
7
42
15
37
49 34
35
42 20
3
46 35 28
29
42 34 36
37
16
42 15 5
7
34
16
FIGURE 6 – ENVELOPE FEEDER
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00735 Assembly - Offset Plate
2 NX00649 Spacer - Spring Anchor
3 NX00644 Support - Sensor
4 NX00634 Assembly - Pulley - 22 Groove
5 NX00633 Tape - Retard - Envelope Feeder
6 NX01381 Assembly - Tensioner (includes spring)
7 NX00604 Pulley - Drive - 22 Groove
8 NX00603 Belt - 3MR 588 Tooth
9 NX00592 Assembly - Cable - Earth - Accumulator
10 NX00581 Lower Frame - Envelope Feeder
11 NX00467 Shaft - Feeder Guide Adjustment
12 NX00466 Shaft - Feeder Guide Adjustment
13 NX00462 Button - Lower Pre Feed
14 23-7016 E Ring - 6mm Dia
15 NX01013 Clip - Envelope Elevator Belt
16 NX00299 Platform - Envelope Feeder
17 NX00297 Assembly - Side Guide - Right Hand
18 NX00295 Assembly - Side Guide - Left Hand
19 NX00294 Frame - Envelope Feeder
20 NX00290 Shaft - Lower - Envelope Feeder
21 NX00288 Frame - Envelope Feeder - Right Hand
22 NX01285 Frame - Envelope Feeder - Left Hand
23 NX00258 Assembly - Wheel - Paper Feed
24 NX00241 Nut - Leadscrew - Left Hand Thread
25 NX00240 Nut - Leadscrew - Right Hand Thread
27 50-7051 Washer - M8
30 F362841 Bearing
31 F362465 Gear - 80 Teeth
32 F362456 Flanged Bearing - 8.0 Dia
34 23-7020 E Ring - 8mm Dia
35 F312311 Pin
36 591-7033 Bearing - Roller - 6mm
37 591-7030 Bearing - Flanged
38 566-7105 Timing Belt - 2MR-286-3
39 73-7198 Screw - M4 x 8 - Poz
40 73-7197 Screw - M4 x 6 - Poz
42 73-7150 Screw - M3 x 8 - Poz
43 NX00957AAC Assembly - Motor - Envelope Pre-feed
44 73-7149 . Screw - M3 x 6 - Poz
45 50-7164 . Washer - Nylon - M3
46 F382323 . PCB - Tray Sensor
47 F380820 . Assembly - Motor Pinion
48 NX00956 . Assembly - Bracket - Envelope Feed Motor
49 NX01013 Envelope Elevator Belt Clip
17
FIGURE 7 – ENVELOPE PRE FEED AND SEPARATION
24
23
21
12 28 13 27 3 8
22
5
25
11
14
9
1
4
19
29
15
16
2
7
6
10
26
17
20 18
18
FIGURE 7 – ENVELOPE PRE FEED AND SEPARATION
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00949 Belt - Flipper

2 NX01145 Pulley - Plain - Flanged
3 NX01144 Assembly - Pulley - Clutched
4 NX00944 Shaft - Envelope Prefeed
5 NX00943 Shaft - Envelope Feed
6 NX00624 Pre Feed Arm
7 NX00478 Timing Belt - 2MR-140-3
8 F386370 Assembly - Separator Hub
9 F386369 Assembly - Envelope Feed Clutch
10 F386368 Assembly - Wheel - Paper Feed
11 F362763 Spacer - Seperator - Hub
12 F362456 Bearing
13 F362368 Pulley - Prefeed Drive
14 F320329 Spring - Compression - Hub Brake
15 NX00725 Assembly - Separator Block
16 NX00567 Support - Envelope Feeder Pad
17 NX00566 Tie Bar - Envelope Feeder
18 81-5199 Screw - M4 x 10 - Shcs
19 73-7199 Screw - M4 x 10 - Poz
20 52-0506 Lockwasher - M4 - External
21 NX00986 Assembly - Tie Bar
22 NX00951 Bracket - Sensor
23 NX00995 Sensor - Straight Arm
24 F385310 Grommet
25 73-7150 Screw - M3 x 8 - Poz
26 59-6155 Pin - Dowel
27 59-6105 Pin - Dowel
28 50-7051 Washer - M8
29 23-7020 E Ring - 8mm Dia
19
FIGURE 8 – ENVELOPE TRANSPORT (Old Style)
28
8
16
9
21
40
11 26
17
7
25 12
32
29
3
30
27 20
36
35 35
22
1
15
36
19
3
24 14 31
5
4
25
18
32
24
10
13 2 23 33 34 31
20
FIGURE 8 – ENVELOPE TRANSPORT (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia

2 23-7020 E Ring - 8mm Dia
3 73-7150 Screw - M3 x 8 - Poz
5 NX00632 Assembly - Tensioner
6 NX00984 Spring Latch
7 NX00579 Spring - Torsion
8 NX00578 Handle - Latch
9 NX00577 Shaft - Latching
10 NX00477 Belt
11 NX00856 Insert - Plastic - Identifier - '6'
12 NX00476 Assembly - Idler
13 NX00473 Belt - Drive - 3MR195-6
14 NX01051 Shaft
15 NX01200 Shaft - Pivot
16 NX00422 Shaft - Idler
17 NX00377 Actuator - Latch - Top Cover
18 73-7198 Screw - M4 x 8 - Poz
19 NX00928 Guide - Bottom - Left Hand
20 NX00320 Guide - Top - Right Hand
21 NX01201 Guide - Top - Left Hand
22 NX00094 Gear/pulley - 80 Tooth/22 Groove
23 NX00074 Pulley - Drive - 22G
24 NX00072 Shaft
25 F386301 Assembly - Wheel - 34mm Dia - 8mm Bore
26 F385436 Bearing - Split - 6 Dia
27 F362442 Bearing - Square - Tension
28 F351592 Latch - Rear
29 F351591 Latch - Front
30 NX00930 Spring - Envelope (Kick Up) - Envelope Jam C
31 F312311 Pin
32 F312304 Pin - Bobbin Wheels
34 589-0414 Washer - Wave - M8
35 227-0196 Harness Tie
36 213-7088 Reed Switch
21
FIGURE 9 – ENVELOPE TRANSPORT (New Style)
13
15
10
4
17
11
7
3
16
12
14
22
FIGURE 9 – ENVELOPE TRANSPORT (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01201 Guide - Top (L.H.)

2 NX00422 Shaft, Idler
3 NX00930-1 Spring, Envelope Transport
4 NX00579 Spring, Torsion
5 NX00578 Handle, Latching
6 NX00856 Identifier No.6 Jam Access
7 NX00476 Idler Assembly
8 NX00577 Shaft Latching
9 F312304 Pin Bobbin Wheels 3mm Diameter x 21L
10 NX00377 Actuator - Latch Top Cover
11 F386301 Bobbin (B/O Assembly)
12 F362442 Bearings Square Tension
13 F351592 Latch Jam Access
14 F385436 Bearing Split 6 Diameter
15 23-7016 Ring E Retaining 6mm Shaft
17 F351591 Latch Rear (Jam Access)

23
FIGURE 10 – SHEET FEEDER SEPARATION
2
31
10
18
5
35 26
15
17
36
4
24
1
13
29
21
41
19
8
27
6 30
25
3 20
14
33
34
16
28
32
38
18 25
7
9
31
See Figure 45 3
12
23
22
11
37
39
40
24
FIGURE 10 – SHEET FEEDER SEPARATION
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7025 E Ring - 10mm Dia

2 23-7020 E Ring - 8mm Dia
3 23-7016 E Ring - 6mm Dia
4 NX00608 Brush - ESD
5 NX00360 Spring - Deskew Nip
6 NX00218 Fastener - Sheet Metal - 1.0mm
7 NX00844 Label set - A, B, C, D
8 NX00061 Shaft - Seperator Roller
9 NX00060 Shaft - Deskew Drive
10 NX00059 Shaft - Deskew Upper - Sheet Feed
11 NX00034 Assembly - Frame - Rear - Sheet Feed
12 NX00033 Assembly - Frame - Front - Sheet Feed
13 50-7020 Washer - Plain - M10
14 NX00959 Assembly - Paper Path - Lower - Sheet Feed
15 NX00958 Assembly - Paper Path - Upper - Sheet Feed
16 H200079 Sensor - Receiver - Double Detect
17 H200078 Sensor - Transmitter - Double Detect
19 F386371 Assembly - Pad - Separator
20 F385438 Bearing - Ball
21 F380659 Roller - Separator
22 F362662 Tray Mount - Rear - Sheet Feeder
23 F362661 Tray Mount - Front - Sheet Feeder
24 F362654 Bearing - 10mm
25 F362465 Gear - 80 Teeth
27 F358488 Plate - Seperator - Lower
28 F320369 Spring - Separation - Lower
29 F320329 Spring - Compression - Hub Brake
30 F312311 Pin
32 F311322 Stud - Pivot - Separator
34 589-0414 Washer - M8 - Wave
36 200-7010 Sensor - Opto
37 73-7198 Screw - M4 x 8 - Poz
39 73-7150 Screw - M3 x 8 - Poz
41 50-7186 Washer - M10 - Nylon
25
FIGURE 11 – SHEET FEEDER COLLATION PATH
See Figure 4
16
36
38
37 15
14 35
2 36
18
1 13
8 41
22
36 42
25 1
36
32 43
17 31
39
11
20
29 12
23 39 40
24
19
27 4
10
26
2 34
21 6
7
30 5
9
40
33 3
28
44
34
See Figure 45
26
FIGURE 11 – SHEET FEEDER COLLATION PATH
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER

2 NX00882 Belt 3MR - 450 - 6 Wide
3 NX00881 2MR - 192 - 3 Wide Belt
4 NX00878 Assembly - Pulley - Compound - 60/22 Tooth
5 NX00868 Belt - 2MR 164mm
8 NX01060 Bracket Magnet
9 NX00650 Pulley - Tensioner Assembly
12 NX00593 Spacer - Lower Guide Assembly
13 NX00560 Path - Fixed
14 NX00508 Stay
15 NX00505 Pivot Shaft - Convenience Feeder
16 NX00498 Guide - Manual Feeder - Fixed
17 NX00286 Spring Latch
19 NX00074 Pulley - Drive 22 Groove
21 NX00045 Path - Moving
24 NX00041 Shaft - Opening Pivot
25 NX00271 Spring - Torsion - Jam Clearance
26 566-7080 Belt - 3MR 104 Tooth 6 Wide
27 566-7080 Belt - 3MR 104 Tooth 6 Wide
29 F312311 Pin
32 589-0414 Wave Washer - M8
33 244-0212 Bumper Grommet - Blind
34 73-7198 Screw - M4 x 8 - Poz
36 73-7150 Screw - M3 x 8 - Poz
39 23-7020 E Ring - 8mm Dia
40 23-7016 E Ring - 6mm Dia
41 NX00072 Shaft - Drive
42 F386301 Bobbin
43 F312304 Pin
44 NX00096ABA Motor Assembly - Collation DC
27
FIGURE 12 – JAM ACCESS No.5 ASSEMBLY
10
14
7
13
12
16
5
3
11
4
2 15
1
6
28
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00674 Cap - Handle - '5'

2 NX00669 Handle
3 NX00596 Assembly - Latch Spring Plate
4 NX00595 Assembly - Latch Plate
5 NX00563 Block - Spacer
6 NX00312 Guide - Jam Access - Fixed
7 NX00051 Shaft - Collation - Upper
9 NX00037 Path - Hinging - Lower
13 F320376 Spring - Shaft Upper - OMR
15 73-7150 Screw - M3 x 8 - Poz
16 23-7020 E Ring - 8mm Dia
NOT ILLUSTRATED
** NX01121 Grommet Strip - 62mm (fits to item 9)
** NX01122 Grommet Strip - 102mm (fits to item 9)
29
11
13
12
15
5 3
10
7
14
30
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00673 Cap - Handle - '4'

2 NX00661 Handle
3 NX00596 Latch - Spring Plate Assembly
5 NX00563 Block - Spacer
6 NX00051 Shaft - Collation - Upper
8 NX00035 Path - Upper Hinged
10 F362456 Bearing - Flanged - 8.0 Dia
12 F320376 Spring - Shaft - Upper - OMR
14 73-7150 Screw - M3 x 8 - Poz
15 23-7020 E Ring - 8mm Dia
31
FIGURE 14 – INSERT FEEDER CONNECTING BRACKETS (Old Style)
INSERT FEEDER F
INSERT FEEDER G
32
FIGURE 14 – INSERT FEEDER CONNECTING BRACKETS (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00228 Loom - Insert Feeder F

or NX01049 Loom - Insert Feeder G
2 NX00082 Guide - Insert Feeder F
or NX00996 Guide - Insert Feeder G
3 H282002 Sensor - Transmitter - Double Detect
4 227-0037 Tie Wrap
5 73-7152 Screw - M3 x 12 - Poz
6 NX00998 Spacer
33
FIGURE 15 – INSERT FEEDER CONNECTING BRACKETS (New Style)
6
9
2
5
10
INSERT FEEDER F
INSERT FEEDER G
6
3
2
5
34
FIGURE 15 – INSERT FEEDER CONNECTING BRACKETS (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01185 Bracket Assembly, IF2 PH2 OMR

2 NX01182 Spacer
3 NX01247 Loom Insert Feeder 'G'
4 H200078 Sensor - DDD TX
5 NX01252 Cover, Blanking
6 227-0037 Cable Tie 3.62 LX .093 W
9 NX01263 Loom Insert Feeder 'F'
10 NX01283 Guide, I/F 1 Assembly
35
FIGURE 16 – INSERT FEEDER SEPARATION
4
10 33
34
51
7
41 46
5
6
15
46
41 8
1
19 47 48
38
45 37
30 29
50
41 9
43
36 12
46
35 46
46 18
21 49
46 46
25 17
42
11
20
3
41
39
23
22
51 44
32
46
51
13
26
16
14
33
2 32
32 31
27 52
24 28
48
40
36
FIGURE 16 – INSERT FEEDER SEPARATION
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00576 Bracket - Connector
2 NX00512 Belt - Gt 2MR 220 3
3 NX00462 Button - Lower Pre Feed
4 NX00461 Bracket - Pre Feed Roller
5 NX00460 Bracket - Pre Feed Roller
6 NX01095 Shaft - Separator Pivot
7 NX00267 Assembly - Wheel - Paperfeed
8 NX00265 Shaft - Cam - Insert Feeder
9 NX00264 Assembly - Front Support - Insert Feeder
10 NX00263 Assembly - Rear Support - Insert Feeder
11 NX00261 Cradle - Insert Feeder
12 NX00259 Bar - Shroud
13 NX00258 Assembly - Wheel - Paperfeed
14 NX00257 Shaft - Lower Prefeed
15 NX00256 Shaft - Upper Prefeed
16 NX00254 Pulley - Separator Drive
17 NX01014 Housing - Separator
18 NX00245 Lever - Insert Feeder Seperator
19 NX00227 Loom - Insert Feeder - Male
20 F386388 Gearbox
21 F382323 Sensor - PCB Tray
22 F380872 Assembly - Pulley - Separator Drive
23 F380840 Assembly - Motor Pinion
24 F300058 Assembly - Wheel - Separator
25 F380806 Assembly - Spring Pad Cleaning
26 F372330 Timing Belt
27 F365558 Ring - Insert Feed Separator
28 F362841 Bearing
29 F362828 Arm - Detent
30 F362733 Wheel - Thumb
31 F362465 Gear - 80 Teeth
32 F362456 Bearing
34 F323349 Wavy Washer
35 F323342 Spring - Detent
36 F323340 Spring - Insert Feeder
37 F323328 Spring - Detent
38 F318326 Hub - Detent Assembly
39 F314337 Spacer
40 F312311 Pin
41 227-0037 Tie Wrap
42 200-7010 Sensor Opto
43 75-72148 Grub Screw
44 73-7161 Screw - M3 x 35 - Pan Hd Poz
45 73-7150 Screw - M3 x 8 - Poz
46 73-7149 Screw - M3 x 6 - Poz
48 59-6105 Pin - Dowel
49 50-7165 Washer - M4
50 23-7025 E Ring - 10mm Dia
51 23-7020 E Ring - 8mm Dia
52 23-7016 E Ring - 6mm Dia
37
FIGURE 17 – UPPER INSERT CARRIAGE (Old Style)
12
1
5
17
6
4 14
13 14
8
11
1 10
1 14
7
16
15
38
FIGURE 17 – UPPER INSERT CARRIAGE (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia

2 NX00739 Sensor - Receiver - Double Detect
5 NX00578 Handle - Latch
9 NX01189 Guide - Hinged
10 F386386 Assembly - Wheel - Carriage
11 NX01259 Assembly - Roller - Carriage
12 F351592 Latch - Rear
13 F351591 Latch - Front
14 NX01042 Spring - Extension
16 23-7020 E Ring - 8mm Dia
17 NX00857 Insert - Plastic - Identifier - '8'
39
FIGURE 18 – UPPER INSERT CARRIAGE (New Style)
10 1 12
4 5 16 18
20
15
8 7
13
14
11
17 6
19 3
9
2
40
FIGURE 18 – UPPER INSERT CARRIAGE (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01189 Guide Assembly, hinged, PH2 OMR

2 NX00579 Spring, Torsion
3 NX00578 Handle, Latching
4 NX00377 Actuator - Latch Top Cover
7 NX00648 Shaft, Latch
8 NX01243 Spring - Insert Feeder G
9 NX01042 Spring
10 F386386 Wheel Assembly (34mm Dia/8mm Bore)
11 NX01259 Roller Assembly, Carriage
12 F351592 Latch, Jam Access
13 F351591 Latch - rear, Jam Access
14 227-0196 Tie Release Arrowhead 120.7mm L
15 74-7150 Screw Flat Head POZI M3 x 8mm
17 NX00857 Identifier No.8 - Jam Access
18 NX00739 Sensor, Receiver Double Detect
20 50-7010 Washer Plain 3.2 IDX 0.5 THK
41
FIGURE 19 – INSERT PATH
21
See Figure 14 & 15
26
See Figure 18
29
20 36
28
43
40
26 26 26
See Figure 34 12
See Figure 14 & 15

26
29
34
1
30
26 37
See Figure 35 & 36 38
42
41 6
15
7
17
32
11
27 4
2
39
16 5
3
32
23
31
10
35
18 25 33 19 14 30 13 22 24 14 22 9 25
42
FIGURE 19 – INSERT PATH
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 74-7162 Screw - M3 x 8 - Recessed - Flat C

3 NX00866 Timing Belt - 2MR264-4
4 NX00865 Pulley - 65 Groove
5 NX00864 Pulley - 62/22 Groove
6 NX01051 Shaft - Drive
10 NX00463 Shaft - Drive Assembly
11 NX00272 Screw - Location
13 NX00136 Belt - 3MR270-6
14 NX00135 Belt - 3MR246-6
16 NX00133 Guide Mount - Insert Feeder - Right Hand Lower
17 NX00132 Guide Mount - Insert Feeder - Left Hand Lower
18 NX00096AAB Motor Mount - Large Motors- Insert Staging
19 NX00094 Gear/Pulley - 80 Tooth/22 Groove
20 NX00079 Guide Mount - Rear - Insert Feeder
21 NX00078 Guide Mount - Front - Insert Feeder
22 NX00076 Belt - 3MR216-6
25 73-7198 Screw - M4 x 8 - Poz
26 73-7150 Screw - M3 x 8 - Poz
28 NX00067 Guide - Main Paper Path
30 23-7020 E Ring - 8mm Dia
31 NX00062 Shaft - Drive Assembly
32 23-7016 E Ring - 6mm Dia
34 F385304 Fastener - Pt 3mm x 12mm
35 F312311 Pin
38 589-0414 Wave Washer - M8
39 566-7062 Belt - 186 2MR
42 F386301 Assembly - Wheel - 34mm Dia x 8mm Bore
43 NX00767 Label Set - Insert Feeders
43
FIGURE 20 – TOP COVER ASSEMBLY
21
12
16
5
11
9 10
8
23
14
2
19
15
22
18
17
6
3
1
20
13
44
FIGURE 20 – TOP COVER ASSEMBLY
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00969 Pin - Alignment - Top Cover

2 NX00937 Rivet
3 NX00936 Support - Lead In - Accumulator
4 NX00738 Sensor - Opto
5 NX00726 Handle - Latch - Top Cover
6 NX00657 Pin - Alignment - Top Cover
7 NX00643 Grommet - 17.5 Hole Dia
8 NX00641 Latch - Rear - Top Cover
9 NX00640 Latch - Front - Top Cover
13 NX01153 Guide - Input - Top - Accumulator
14 NX00156 Support - Cover - Top
15 NX01274 Shaft - Input - Accumulator
16 NX00130B Cover - Top Right Hand Collation
17 F380800 Assembly - Roller
19 F320367 Spring - Collation - Upper
20 73-7150 Screw - M3 x 8 - Poz
22 23-7025 E Ring - 10mm Dia
23 23-7016 E Ring - 6mm Dia
45
FIGURE 21 – ACCUMULATION PATH ASSEMBLIES
7 See Figure 20
6
25
13 9
36
39 19
14 12
4 34
35
10 24
31
11 17 2
16
40 32
1 5 18
20
38 27
26
30
8 29
15 28
22
23
See Figure 27
21
37
33 See Figure 22 & 23
3
See Figure 24
See Figure 26
46
FIGURE 21 – ACCUMULATION PATH ASSEMBLIES
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01423 Guide - Paper - Floating

2 NX00825 Assembly - Spring - Input - Accumulator
3 NX00819 Gasket
4 NX00796 Rotary Damper (Old Style Only)
5 NX01070 Spring - Shaft - Lifter
6 NX00736 Link - Cover - Top
7 NX00660 Cover - Collation - Fixed
8 NX00643 Grommet - 17.5 Hole Dia
9 NX00638 Stay - Top Cover
10 NX00637 Roller - Spring - Top Cover
11 NX00631 Assembly - Support - Roller
12 NX00617 Bracket - Microswitch
13 NX00509 Spacer - Damper (Old Style Only)
14 NX00495 Spring - Cover - Top
15 NX00268 Guide - Fixed - Middle
17 NX00201 Shaft - Cover - Top
18 NX00198 Spring - Input - Accumulator
19 NX00196 Support - Sensor - OMR
20 NX00971 Guide - Input - Lower
21 NX01096 Shaft - Input - Accumulator
22 NX00113 Guide - Fixed - Top
25 F362841 Bearing
28 589-0414 Wave Washer - M8
29 200-1040 Sensor - Motor Opto
30 80-7010 Nut - M3
31 74-7149 Steel Screw Pozi C/sk M3
32 73-7198 Screw - M4 x 8 - Poz
33 73-7150 Screw - M3 x 8 - Poz
34 73-7149 Screw - M3 x 6 - Poz
35 73-7020 Screw - M2 x 12 - Poz
36 50-7050 Washer - M6
38 23-7020 E Ring - 8mm Dia
39 23-7016 E Ring - 6mm Dia
40 NX01278 Cross Link Paper Guide Floating
47
FIGURE 22 – ACCUMULATOR
5 41 55 59 25 24 30 46 1
27
44 56 42 45 28
16
18
14
9 32
31
52
26 33
34
37
29 60
43
39 8 35
40 51
47
22
11 6
19 20
10 38
48 23
36
9 49
57
50
58
17
53
13 54
7
12
5
21
3 15
4
48
FIGURE 22 – ACCUMULATOR
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7012 E Ring
2 NX01052 Shaft - Drive - Accumulator
3 NX00990 Sled - Gate - Accumulator
4 NX00989 Guide - Jam Access - Accumulator
5 NX00988 Gate - Accumulator - Cast
6 NX00987 Spacer - Accumulator
7 NX00983 Plate - Support - Sled
8 NX00939 Pin - Link
9 NX00884 Assembly - Roller - Idler - Accumulator
10 NX00754 Cover - Jam Access - Accumulator
11 NX00740 Bumper - Sled - Accumulator
12 NX00728 Spring - Sled - Bottom
13 NX00727 Spring - Sled - Top
14 NX00672 Cap - Handle
15 NX00666 Brush - ESD - Accumulator
16 NX00661 Handle
17 NX00619 Support - Sled - Vertical
18 NX00592 Assembly - Cable - Earth - Accumulator
19 NX00569 Plate - Jam Access - Front
20 NX00537 Pulley - Drive - Accumulator
21 NX00535 Roller - Grooved
22 NX00533 Belt - Accumulator
23 NX00532 Spring - Access - Front
24 NX00525 Shaft - Pulley - Accumulator
25 NX00524 Pulley - Grooved
26 NX00313 Spring - Lock - Gate
27 NX00246 Assembly - Latch Plate - Accumulator
28 NX00178 Bar - Release - Latch
29 NX00177 Pin - Link - Release
30 NX00175 Shaft - Latching - Accumulator
31 NX00171 Shaft - Support - Latch
32 NX00170 Roller - Cam - Acumulator
33 NX00168 Link - Release - Gate
34 NX00167 Link - Release - Middle
35 NX00166 Link - Release - Shaft
36 NX00165 Support - Jam Access - Accumulator
37 NX00162 Plate - Jam Access - Accumulator
38 H237016 Pulley - 3mr-16T
39 F380783 Assembly - Tensioner - Short
See next page for items 40 to 60...
49
FIGURE 23 – ACCUMULATOR (CONTINUED)
5 41 55 59 25 24 30 46 1
27
44 56 42 45 28
16
18
14
9 32
31
52
26 33
34
37
29 60
43
39 8 35
40 51
47
22
11 6
19 20
10 38
48 23
36
9 49
57
50
58
17
53
13 54
7
12
5
21
3 15
4
50
FIGURE 23 – ACCUMULATOR (CONTINUED)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
See previous page for items 1 to 39...
40 F380754 Assembly - Pulley - Tensioner

41 F362483 Pulley - 46 Groove
43 F320359 Spring - Drive Belt Tensioner
44 F314321 Spacer - Spring Anchor
47 589-0414 Wave Washer - M8
48 566-7104 Timing Belt - 3MR-570-5
49 80-7012 Nut - M4
50 80-7010 Nut - M3
51 73-7200 Screw - M4 x 12 Poz
52 73-7198 Screw - M4 x 8 Poz
53 73-7150 Screw - M3 x 8 Poz
54 73-7149 Screw - M3 x 6 Poz
56 59-6155 Pin - Dowel
57 50-7165 Washer - M4
59 23-7020 E Ring - 8mm Dia
60 23-7016 E Ring - 6mm Dia
51
FIGURE 24 – ACTIVE PAPER PATH
4
13
5
6
7
9
10
8
11
14
2
12
3
1
52
FIGURE 24 – ACTIVE PAPER PATH
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00972 Spring - Path Lifter - Accumulator

2 NX00965 Shaft - Active Paper Path Pivot
3 NX00964 Lifter - Path - Paper
4 NX00740 Bumper - Sled - Accumulator
5 NX00738 Sensor - Opto
8 NX00574 Accumulator - Active Paper Path Segment
9 NX00573 Guide - Lower - Fixed
12 F310328 Pin - Gear Drive
13 227-0037 Tie Wrap
14 23-7016 E Ring - 6mm Dia
53
FIGURE 25 – ACCUMULATOR GATE CAM
8
15
13
11
3 12
20
5 17
14
4
18
10
1
7
19
16
6
20
20
54
FIGURE 25 – ACCUMULATOR GATE CAM
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER

2 23-7020 E Ring - 8mm Dia
3 NX00804 Nut - Special - Hex
4 NX00803 Nut - Special - Square
5 NX00801 Assembly - Driver - Paper Path - Accumulator
6 NX00182 Bracket - Cam - Release
7 NX00181 Flag - Cam - Release
8 NX00180 Cam - Release - Paper
9 NX00170 Roller - Cam - Acumulator
10 NX00168 Link- Release - Gate
11 NX00148 Shaft - Cam
15 591-0676 Bearing - Ball - Flange
16 589-7009 Wave Washer - M8
18 74-7151 Screw - M3 x 10 - Csk
19 73-7152 Screw - M3 x 12 - Poz
20 73-7150 Screw - M3 x 8 - Poz
55
FIGURE 26 – ACCUMULATOR EXIT AREA
3
8
56
FIGURE 26 – ACCUMULATOR EXIT AREA
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00529 Shaft - Support - Spring

2 NX01270 Spring - Exit - Accumulator
3 NX00522 Bracket - Spring - Exit
4 NX00521 Guide - Exit - Accumulator
5 NX00282 Spring - Roller - Accumulator
6 H286032 Roller - Collation Nip
7 73-7150 Screw - M3 x 8 - Poz
8 73-7148 Screw - M3 x 5 - Poz
57
FIGURE 27 – TAIL LIFTER
1 2 - 5
5
58
FIGURE 27 – TAIL LIFTER
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00216 Assembly - Tail Lifter

2 NX00985 . Moulding - Tail Lifter
3 NX00151 . Assembly - Shaft - Drive - Lifter
4 NX00150 . Assembly - Shaft - Lifter
5 60-7002 . Screw - M3 x 8 - Thread Forming
59
FIGURE 28 – INTELLIGENT NIP 1 UPPER ASSEMBLY/JAM ACCESS No.2
7
10
19
15
16
19
2 6
9
3
17
4
12
14
11
18
13
5
19
1
60
FIGURE 28 – INTELLIGENT NIP 1 UPPER ASSEMBLY/JAM ACCESS No.2
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER

2 23-7016 E Ring - 6mm Dia
3 NX00670 Cap - Handle - '2'
4 NX00669 Handle
6 NX00564 Shaft - Intelligent Nip Retaining
7 NX00555 Shaft - Drive - Intelligent Nip
8 NX00553 Bracket - Idler Intelligent Nip
9 NX00549 Casting - Buckle Chute
11 NX00443 Hinged Paper Path - Upper Buckle 1
13 NX00376 Latch Shaft
16 591-0676 Bearing - Ball - Flange
17 73-7150 Screw - M3 x 8 - Poz
18 58-7003 Groove Pin - 1/2 Length
19 23-7020 E Ring - 8mm Dia
61
FIGURE 29 – INTELLIGENT NIP 2 LOWER ASSEMBLY
9
8
6
3
7
5
62
FIGURE 29 – INTELLIGENT NIP 2 LOWER ASSEMBLY
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia

2 NX00564 Shaft - Intelligent Nip - Retaining
4 NX00554 Buckle Chute 2 - Lower
5 NX00553 Bracket - Idler - Intelligent Nip
8 591-0676 Bearing - Ball - Flanged
9 23-7020 E Ring - 8mm Dia
63
FIGURE 30 – INTELLIGENT NIP MOTOR ASSEMBLIES
4 7

8

1 2

64
FIGURE 30 – INTELLIGENT NIP MOTOR ASSEMBLIES
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER

3 NX00455 Bracket - Motor
4 NX00204 Assembly - Motor - Main Drive
6 73-7198 Screw - M4 x 8 - Poz
7 244-7019 Grommet
8 NX00453 Motor Mount
65
FIGURE 31 – FOLD ROLLER AREA
See Figure 33
11
5 2
9 See Figure 32
29
25 32
46 43 31 30
6 26
13
2 44
38 7
34 44 19 31
38 32 45
20
21 42
28 10
3 37
30 33
16 15
24
10
41
42
32
44
37
24
27 4
17
31
12
44 31 36
45 35
18
See Figure 29
12 40
23
39
33
22 See Figure 28
8 See Figure 30
66
FIGURE 31 – FOLD ROLLER AREA
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00807 Bracket - Sensor - Fold Buckle 1
2 23-7016 E Ring - 6mm Dia
3 NX00750 Shroud - Intelligent Nip 2
5 566-7064 Belt - 2MR-212 x 3 Wide
6 NX00548 Cam - Arm Link
7 NX00546 Bracket - Sensor
8 NX00545 Pin - Location
9 NX01156 Assembly - Cam - Deflector
11 NX00452 Belt - 98Tooth 6 Wide
14 NX00147 Sensor - Buckle Chute
15 NX00144 Belt - 70Tooth 6 Wide
17 NX00967 Paper Path - Upper Buckle 2
18 NX00955 Paper Path - Upper Buckle 1
19 NX01134 Plate - Roller Access
20 F386391 Assembly - Fold Roller - Idle
21 F386390 Assembly - Fold Roller - Driven
26 F320368 Spring - Separation - Upper
27 F320339 Spring - Fold Roller 4
28 F320338 Spring - Fold Roller 2
29 NX01361 Pin - Knuckle
30 F307301 Bearing Holder - Fold Roller
32 589-0414 Wave Washer - M8
35 NX01445 Lockplate Micro-Switch
36 74-7149 Screw - Steel - Pozi Countersunk - M3
37 73-7198 Screw - M4 x 8 - Poz
38 73-7150 Screw - M3 x 8 - Poz
39 73-7149 Screw - M3 x 6 - Poz
40 73-7020 Screw - M2 x 12 - Poz
41 59-6155 Pin - Dowel
42 59-6154 Pin - Dowel
43 59-6105 Pin - Dowel
44 23-7025 E Ring - 10mm Dia
45 23-7020 E Ring - 8mm Dia
46 NX01068 Assembly - Motor - Half Fold
67
FIGURE 32 – FOLD ROLLER AREA (CONTINUED)
FOLD ROLLER AREA (CONTINUED) New Style
7
6
8
5
9 4
FOLD ROLLER AREA (CONTINUED) Old Style
19 20 13
14
10
15
18
17
11
12
16
68
FIGURE 32 – FOLD ROLLER AREA (CONTINUED)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01293 Actuator- Half Fold

2 F386390 Assembly- Fold Roller Driven
3 F346341 Blade - Half Fold Deflect
4 NX01360 Washer, Bearing I/D 8.2 O/D 10.8
5 F323349 Spring Washer Quadrant
6 F312377 Pin Follower - Half Fold Deflect
7 F312376 Pin Blade - Half Fold Deflect
8 591-0676 Bearing Ball Flanged Double Shield 8mm ID
9 23-7025 Ring E Retaining 9.5mm Shaft
10 NX00187 Actuator - Half Fold
11 F386390 Assembly - Fold Roller - Driven
12 F380699 Assembly - Quadrant - Front
13 F380698 Assembly - Quadrant - Rear
14 F362837 Trunion - Half Fold
15 F346341 Blade - Half Fold
17 F312377 Pin - Follower
18 F312376 Pin - Pivot
19 74-7198 Screw - M4 x 8 - Countersunk
20 74-7197 Screw - M4 x 6 - Countersunk
69
FIGURE 33 – HALF FOLD PIVOT SHAFT
11
10
9
8
7
4
3
2
1
70
FIGURE 33 – HALF FOLD PIVOT SHAFT
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00167 Link - Release - Middle

2 NX00544 Follower Arm - Deflector
4 NX00585 Roller - Cam - Half Fold
5 NX00184 Shaft - Half Fold
6 NX00186 Link - Half Fold
7 23-7020 E Ring - 8mm Dia
8 NX00188 Pin - Half Fold
9 NX00185 Lever - Half Fold
10 59-6155 Pin - Dowel
11 23-7016 E Ring - 6mm Dia
71
FIGURE 34 – FIXED INSERT PATH
72
FIGURE 34 – FIXED INSERT PATH
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00093 Guide - Fixed

3 F380842 Assembly - Roller - Carriage
5 23-7016 E Ring - 6mm Dia
73
FIGURE 35 – LOWER INSERT CARRIAGE (Old Style)
3 8
9
4
74
FIGURE 35 – LOWER INSERT CARRIAGE (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00089 Guide - Carriage (Old Style)

2 NX00476 Assembly - Idler
3 F386386 Assembly - Wheel - Carriage
6 H200079 Sensor - Receiver - Double Detect
7 NX00806 Label - Lower Insert Feeder
8 23-7020 E Ring - 8mm Dia
9 227-0196 Harness Tie - Releasable Arrowhead
75
FIGURE 36 – LOWER INSERT CARRIAGE (New Style)
9 1
10
11 8 6 12 10 3
7 5
76
FIGURE 36 – LOWER INSERT CARRIAGE (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01190 Guide Assembly, Retractable, PH2 OMR

2 NX01195 Spring, Insert Feeder, PH2 OMR
3 NX01042 Spring
4 NX00806 Label - Lower Insert Feeder Jam Access
5 NX00476 Idler Assembly
7 H200079 Sensor - DDD RX
8 F386386 Wheel Assembly (34mm Dia/8mm BORE)
9 227-0196 Tie Release Arrowhead 120.7mm L
12 50-7010 Washer Plain 3.2 IDX 0.5 THK
77
FIGURE 37 – ENVELOPE INSERT CONVEYOR - LOWER
31
32
2
14
29 43
39 44
24
21
26
22
40 23 31
16 32
12 3
1 13 15
43
2
28
24
39 34
18
37
4
7
27
17 41
20
36
38
42
33
19
8
9
10
25
11
36
5 38 35 6 30
78
FIGURE 37 – ENVELOPE INSERT CONVEYOR - LOWER
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 566-7047 Belt - Timing - Conveyor

4 F383342 Wire Harness
5 F382323 PCB - Tray Sensor
6 15-7016 Washer - Spring Steel - Starlock
8 F380802 Assembly - DC Motor
9 23-7016 E Ring - 6mm Dia
10 F371305 Nut - Q Station Lead Screw
11 F362945 Bearing - 6mm Dia
12 F362840 Roller - Idler
13 F362839 Roller - Tensioner
16 F362826 Tensioner Arm - Conveyor
17 F362824 Bearing - Q Station Carriage
18 F362819 Pivot Support Clip - Q Station
20 F358312 Carriage - Q Station
21 F321328 Spring - Tensioner - Torsion - Right Hand
22 F321327 Spring - Tensioner - Torsion - Left Hand
23 F314338 Spacer - Conveyor Deck
25 F311317 Lead Screw
26 F310671 Shaft - Conveyor Deck Tensioner
27 F310416 Shaft - Bearing - Q Station
28 F300266 Shaft - Conveyor Drive
29 F300265 Shaft - Arching Roller
30 F300056 Deck - Conveyor
32 589-0414 Wave Washer - M8
33 566-7032 Timing Belt
34 227-0037 Tie Wrap
35 213-7096 Switch - Magnetic Reed
36 73-7198 Screw - M4 x 8 - Poz
37 73-7152 Screw - M3 x 12 - Poz
38 73-7149 Screw - M3 x 6 - Poz
39 59-6155 Pin - Dowel
40 50-7050 Washer - M6
43 23-7020 E Ring - 8mm Dia
44 NX01386 Centre Arching Roller
79
FIGURE 38 – ENVELOPE SHOE HORN
50
41
1
26 20
39
2
17
1
1
3
18 38 20
22
21
49 34
23 32
54
35 50
1 36
46
14 52
30
13
25
40 19 42
28 16
47 15
7
48
5
53
29
6 4 5 - 12
10
12
45 11
9
27 8
33
37
44
31
51
43
24
13
80
FIGURE 38 – ENVELOPE SHOE HORN
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia

2 NX00829 Stop Bracket
3 NX00827 Collet - Insertion Frame Assembly
4 F380375AAA Assembly - Transport Plate
5 F358472 . Transport Plate
6 F368313 . Brush - Transport Plate
7 F350560 . Spacer - Transport Plate
8 F323324 . Retainer - Brush
9 F323316 . Spring - Transport Plate
10 F315307 . Washer - Cup
11 80-7010 . Nut - M3
12 52-0504 . Lockwasher - M3 - External
13 23-7020 E Ring - 8mm Dia
14 F380650 Assembly - Solenoid - Speed Up
15 F370311 Screw - Dog Point Set (Patch)
16 NX00475 Fixed Transport Plate
17 F365554 Buffer - Shoe Horn
18 F362952 Cam Track
19 F362887 Wheel - Idler
20 F362841 Bearing
21 F362800 Arm - Cam Follower
22 F362780 Roller
23 F362774 Plunger Extension
24 F362528 Gear - 63T - Drive Insertion
26 F358485 Assembly - Shoe Horn
27 F358464 Flag - Transport Opto
28 F358442 Guide - Paper
29 F351807 Stop - Transport Plate
30 F351782 Guide - Solenoid Spring
31 F386323 Shaft - Transport Driver
32 F300131 Plate - Solenoid Mounting
33 F382323 Assembly - Slotted Opto
34 F380883 Assembly - Insertion Finger
35 F320374 Spring - Compression - Shoe Horn
36 F320315 Spring - Shaft Upper
37 F380853 Assembly - Opto - Transport Plate
38 F311352 Stud - Shoe Horn
39 F310675 Shaft - Shoehorn Pivot
40 F310648 Shaft - Transport Idler
42 9162054 Spacer - M8
44 589-0414 Wave Washer - M8
45 227-0037 Tie Wrap
46 219-7032 Solenoid
47 F380794 Shaft - Transport Idler Assembly
48 73-7198 Screw - M4 x 8 - Poz
49 73-7197 Screw - M4 x 6 - Poz
50 73-7149 Screw - M3 x 6 - Poz
51 59-6155 Pin - Dowel
52 59-6105 Pin - Dowel
53 F380792 Assembly - Bracket - Buffer
54 51-7687 Tension Pin - Dia 4 x 16 Long
81
FIGURE 39 – Q STATION
2
19 25
26 4
27
21 12
23
3
1
22
21
16
17
18
26
22 27
20 24
10
21
7
13 15
11
24
14
8
6
82
FIGURE 39 – Q STATION
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00880 Retainer - Q Station

2 NX01136 Bracket - Adjustment - Q Station
3 NX01135 Bracket - Upper Q Station
4 F483516 Solenoid - Rotary - Q Station
5 F462657 Stop - Accumulator Station
6 F462319 Trailing Arm - Q Station
7 F462318 Flat Roller - Q Station
8 F462317 Flat Roller - Q Station
9 F420030 Spring - Q Station
10 F380812 Assembly - Shuttle - Q Station
11 F358448 Deflector
12 F351783 Heat Shield - Rotary Solenoid
13 F310667 Shaft - Q Station
14 F310666 Shaft - Trailing Arm - Q Station
15 F310665 Shaft - Pinch Roller - Q Station
16 F310530 Shaft Pivot - Q Station
17 235-7094 Finger Grip
18 227-0269 Flat Tie Holder
19 227-0037 Tie Wrap
20 80-7010 Nut - M3
21 73-7149 Screw - M3 x 6 - Poz
24 23-7012 E Ring - 3mm Dia
25 F383332 Loom - Q Station Solenoid
26 52-0504 Lockwasher
27 81-7149 Screw Sockethead CAP M3 x 6mm
83
FIGURE 40 – FLAPPER
32 27 22 11 17 39
28
7 18 31
13
33
35
34
38
36 1
16 26
24
29 40 10 30
12 9 37 23
3 25
14 15
4
20 5
6 21 19
84
FIGURE 40 – FLAPPER
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00748 Flapper - Spring Cover

2 F386401 Roller - Flapping - Envelope
3 F386382 Slide Cam - Jam Access
5 F380649 Assembly - Bearing
6 F370312 Screw - Patch - M4 x 6
7 F300153 Roller - Envelope Jam
9 F300414 Plate - Flapper Pivot
10 F321320 Torsion Spring - Flapper
11 F320371 Torsion Spring - Jam Access
12 F320355 Spring - Compression
14 F320347 Spring - Insert Carriage Drive
15 F320337 Spring - Envelope (Kick Up) - Envelope Jam C
16 F318315 Hub - Fixed
17 F315305 Spacer - Chassis Pivot
18 F315304 Striker - Microswitch
20 F310682 Shaft - Slide Cam - Speed Up
21 F310681 Shaft - Flapper Accumulator Nip
22 F310526 Shaft - Chassis Pivot
23 F300057 Flapper Blade
24 F300022 Shaft - Flapper Blade Pivot
25 F300021 Assembly - Flapper Side Plate - Rear
26 F300020 Assembly - Flapper Side Plate - Front
27 F300018 Cover - Flapper Assembly
28 F300441 Brace - Flapper Assembly
29 F300015 Flapper Blade Adjustment - Rear
30 F300014 Flapper Blade Adjustment - Front
31 73-7204 Screw - M4 x 20 - Poz
32 73-7150 Screw - M3 x 8 - Poz
33 73-7149 Screw - M3 x 6 - Poz
34 68-5197 Screw - M4 x 6 - Button Head
37 51-7624 Tension Pin - Dia 3 x 10 Long
38 50-0554 Washer - Plain
39 23-7016 E Ring - 6mm Dia
40 81-5150 Screw Pin Head M3
85
FIGURE 41 – FLAPPER AREA DRIVE
10 11
7 20
9 3
15
2
13
18
4
17 16
19
12 8
14
86
FIGURE 41 – FLAPPER AREA DRIVE
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 F300471 Rear Latch

2 NX00835 Shaft - Driver - Envelope (OMR)
3 23-7020 E Ring - 8mm Dia
4 NX00551 Cap - Flapper Link Arm
5 81-5150 Cap Head Screw
6 F300470 Front Latch
7 NX00459 Envelope Feed Deck
8 F300133 Roller - Lower Envelope
11 73-7198 Screw - M4 x 8 Poz
12 F362708 Pulley - 62 Tooth
15 F300343 Exit Ramp
16 NX01384 Arm - Link Lever
17 589-0414 Wave Washer - M8
19 F310450 Shaft - Accumulator Nip

87
FIGURE 42 – ENVELOPE INSERT - LOWER
37 11 14
4
5 8
35
47 44
17 9
36 3
44
24
39
42 33
23
41 45
7
13
10 43
43
21
2
1
27
22
40
25
32
9
43 18
46
6 28
31
29
10
19
12
34
15 30
16
34
44
26
44
38
88
FIGURE 42 – ENVELOPE INSERT - LOWER
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 F380610 Assembly - Flipper - Front
2 F380611 Assembly - Flipper - Rear
3 59-6105 Pin - Dowel
4 F321338 Spring - Tensioner Torsion - Right Hand
5 F386359 Shaft - Inserter
7 F380874 Assembly - Hold Down Fingers
8 58-7003 1/2 Length Groove Pin - 4mm Dia
9 23-7020 E Ring - 8mm Dia
10 23-7016 E Ring - 6mm Dia
11 F362949 Arm - Solenoid
12 F362849 Bearing - Square
13 F362841 Bearing
14 F362717 Link - Clevis
15 F362712 Link - Solenoid
16 F362709 Arm - Solenoid
17 F362528 Gear - 63T - Drive Insertion
19 F362433 Cam Lever
20 F358464 Flag - Transport Opto
21 F358446 Feed Deck - Upper
22 F358420 Deck - Insertion
23 F358366 Envelope Deflector
24 F358365 Bracket - Solenoid - Spring Bracket - Stop
25 F351712 Bracket - Envelope Lead Edge
26 F300131 Plate - Solenoid Mounting
27 F320363 Spring - Moistener Cover
28 F320307 Spring - Lower Insertion Roller
30 F310341 Shaft - Cam Insertion
31 F310311 Shaft - Lower Insert Roller
33 F300059 Bracket - Solenoid
34 59-6107 Pin - Dowel
35 9122001 Spring - Solenoid
37 589-0414 M8 - Wave Washer
38 219-7029 Solenoid - Outline Series D7
39 219-7028 Solenoid - 24v Dc
40 213-7094 Sensor - Q Station
41 81-7154 Screw - M3 x 16 - Hex Socket Cap Head
42 80-7010 Nut - M3
43 73-7198 Screw - M4 x 8 - Poz
44 73-7197 Screw - M4 x 6 - Poz
45 73-7196 Screw - M4 x 5 - Poz
46 73-7149 Screw - M3 x 6 - Poz
47 59-6155 Pin - Dowel
89
FIGURE 43 – MOISTENER AREA
29 19 26
35
37
21
34
30
23
22
16
15
38 33
12
2
32
31
36
27 10
1
28
7
20
39 18
42
4
11 8
13
14
5 24
25 17
9 43
40
6
41
90
FIGURE 43 – MOISTENER AREA
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 U184096 Valve Cap

2 NX00126 Bottle - Moistener
3 NX00490 Water Hose
4 73-7198 Screw - M4 x 8 - Poz
5 73-7197 Screw - M4 x 6 - Poz
6 F386399 Tank - Moistener
8 73-7150 Screw - M3 x 8 - Poz
9 73-7149 Screw - M3 x 6 - Poz
10 72-7500 Screw - M3 x 8 - Poz Pan Hd Captive Wsr
12 F380693 Assembly - Bracket - Moistener
13 F390321 Kit - Moistener
15 23-7020 E Ring - 8mm Dia
16 F370313 Screw - Patch - M3 x 10 - Pan
17 F365554 Buffer - Shoe Horn
18 F365552 Bung - Moistener Solenoid
19 F362978 Handle - Latch - Collation
20 F362915 Turbulance Generator
21 F362876 Roller - Stepped - Moistener
24 F362428 Cup - Moistener
25 F351836 Bracket - Solenoid - Moistener
26 23-7016 E Ring - 6mm Dia
27 F351832 Arm - Solenoid - Moistener
28 F320378 Spring - Bracket - Moistener
29 F320366 Spring - Latch - Collation
30 F320315 Spring - Shaft - Upper
32 F310680 Shaft - Moistener - Rear
33 F310679 Shaft - Brush - Moistener
34 F310678 Shaft - Latch - Moistener
35 F300411 Shaft - Moistener
36 F310371 Shaft - Exit - Upper
38 F304339 Casting - Drive - Moistener
39 F300023 Deflector - Moistener Tank
40 261-2916 Receptacle - Micro - 2 Way
42 219-7033 Solenoid - Moistener
43 213-7092 Sensor - Liquid Level
91
FIGURE 44 – SEALER/INVERTER AREA
21
14 20
28 15
2
19
37
13
16
10
23
39
41
34
3 18
38
24
35 17 33
9
8
27
29
40 4
1
31
26
5 36
6
30 25
7 or 32
11
22
12
92
FIGURE 44 – SEALER/INVERTER AREA
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00993AAC Assembly - Idler Shaft - Exit

2 NX00730 Cover - Inverter - Inner
3 NX00440 Location Guide - Left Hand - Inverter
4 NX00439 Location Guide - Right Hand - Inverter
5 MT00102 Assembly - Drive Shaft - Exit
6 NX01277 Assembly - Envelope Deck - Exit (New Style)
7 213-7088 . Switch - Magnetic Reed (New Style)
8 F386348 Assembly - Exit Roller - Idler
9 F386347 Assembly - Exit Roller - Driven
10 F385304 Fastener - Pt 3mm x 12mm
11 F384333 Assembly - Microswitch - Short Actuator
12 F383333 Cable
13 F382326 Assembly - Photo Logic Invert - Sealer
14 F380825 Assembly - Stop - Inverter
15 F380810 Assembly - Dc Motor
16 F300029 Assembly - Cover - Invertor Ramp
17 F372328 Brush - ESD
18 F362898 Latch - Exit Ramp
19 F362864 Retaining Block - Pcb
20 F362841 Bearing
21 F362582 Ramp Cover - Top
24 F300410 Assembly - Envelope Deflector Plate
25 F320377 Spring - Insert Carriage Drive
26 F320376 Spring - Shaft - Upper - OMR
27 F320364 Spring - Compression - Latch
28 F311317 Lead Screw
29 F310508 Shaft - Inverter Pivot
31 589-0414 Wave Washer - M8
32 213-7096 Switch - Magnetic Reed (Old Style)
33 156-7007 Ball - Stainless Steel
34 74-7149 Screw - Poz Countersunk - M3
35 73-7198 Screw - M4 x 8 - Poz
36 73-7020 Screw - M2 x 12 - Poz
38 23-7020 E Ring - 8mm Dia
39 23-7016 E Ring - 6mm Dia
41 566-7034 Belt
93
FIGURE 45 – COLLATION/ACCUMULATION/SHEET FEEDER MOTOR ASSEMBLIES
7 4 8
3 4 -8
Accumulation Motors
6 8
5
4
1 4 - 6
Collation Motors
5
4
6
Sheet Feeder Motors
4
2 4 - 6 6
94
FIGURE 45 – COLLATION/ACCUMULATION/SHEET FEEDER MOTOR ASSEMBLIES
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00096ABA Assembly - Collation DC Motor - Complete

2 NX00097 Assembly - DC Motor - Large - Complete
3 NX00863ABA Assembly - Motor Mount - Accumulator
4 200-1040 . Sensor - Motor Opto
5 73-7150 . Screw - M3 x 8 - Poz
6 60-7006 . Screw- M3 x 8 - Thread Forming
7 NX00024 . Casting Motor Mount
8 F384336 . Assembly Collation DC Motor
NOTE:
Other component parts are not available for field use due to
the assembly methods used.
95
FIGURE 46 – MAIN MOTOR ASSEMBLY
1 2 - 9
3
9
6 5
96
FIGURE 46 – MAIN MOTOR ASSEMBLY
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00506AAD Assembly - Main Motor - Complete

2 NX00449 . Encoder Disc
3 NX00316 . Motor - DC Brushless
4 NX00223 . Pulley - 20 Groove
5 F382324 . Assembly - Photo Logic
6 73-7149 . Screw - M3 x 6 - Poz
7 59-6154 . Pin - Dowel
8 23-7020 . E Ring - 8mm Dia
9 NX00942 . Bracket - Sensor
97
FIGURE 47 – PAPER/TAIL LIFTER DRIVE ASSEMBLIES
44
7 20
34
40 5
33 15
17
24 35
28
23
10
26 36
4 9
27 42
16 18
22
14
3 46
30 41
38
29
13 6
11
43 1
25
31 2 19
37
45
32
12 39
8
21 See Figure 45
98
FIGURE 47 – PAPER/TAIL LIFTER DRIVE ASSEMBLIES
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia
3 23-7020 E Ring - 8mm Dia
4 NX00868 Belt - 2MR 164mm
7 NX00746 Cover - Drive - Accumulator
8 NX00742 Assembly - Bracket - Motor - Cam
9 NX01119 Assembly - Pulley - Toothed
12 NX00478 Timing Belt - 2MR-140-3
14 NX00203 Bracket - Motor - Stepper
15 NX00191 Shaft - Drive - Input
16 NX00190 Shaft - Drive - Main
17 H237009 Pulley - 3MR 30 - Drive
19 H284007 Assembly - Motor
20 F386369 Assembly - Envelope Feed Clutch
22 F380754 Assembly - Pulley Tensioner
27 F312311 Pin
30 589-0414 Wave Washer - M8
31 566-7103 Timing Belt - 3MR-750-6
32 566-7102 Timing Belt - 2MR-516-3
33 566-7101 Timing Belt - 2MR-208-5
34 566-7060 Belt - 2MR 158mm
35 566-7059 Timing Belt - 3MR-150mm
36 566-7057 Timing Belt - 3MR-450mm
37 566-7032 Timing Belt
38 73-7200 Screw - M4 x 12 - Poz
39 73-7198 Screw - M4 x 8 - Poz
40 73-7151 Screw - M3 x 10 - Poz
41 73-7150 Screw - M3 x 8 - Poz
42 73-7149 Screw - M3 x 6 - Poz
43 59-6155 Pin - Dowel
44 50-7051 Washer - M8
99
FIGURE 48 – MAIN DRIVE
32
26 9
35 27 23
10
31
11
22
5
17
13 14
16 12 33 7
28
30
1 25 2
See Figure 46
29
8
6
20
15
3 18
24
19
21
20 34
100
FIGURE 48 – MAIN DRIVE
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 23-7016 E Ring - 6mm Dia

3 NX00646 Bracket - Shaft - Auxiliary
5 23-7020 E Ring - 8mm Dia
6 NX00504 Timing Belt - 160 Teeth
7 NX00442 Gear - Small - Hand Crank
8 566-7048 Timing Belt - 165 Teeth
9 566-7070 Belt - 3MR - 280T - 9 Wide
10 NX01114 Shaft - Main Drive
12 NX00222 Shaft - Handcrank
13 50-7165 Washer - M4
14 F300099 Assembly - Knob - Hand Crank
15 F380994AAA Assembly - Tensioner (OMR)
16 F380783AAA Assembly - Tensioner - Short
17 F380754 Pulley - Tensioner Assembly
18 F380644AAA Assembly - Pulley and Clutch
19 F365561 Belt - 3MR - 280T - 9 Wide
20 F365560 Belt - 3MR - 280T - 9 Wide
21 50-7051 Washer - M8
28 52-0505 Lockwasher - M3 External
29 591-7031 Bearing - Radial Single Row
31 589-0414 Wave Washer - M8
32 73-7200 Screw - M4 x 12 - Poz
33 73-7198 Screw - M4 x 8 - Poz
34 59-6155 Pin - Dowel
35 59-6154 Pin - Dowel
101
FIGURE 49 – BELTS/PULLEYS - FRONT
17
19 8
20
5
3 4 6
18 2
7
9
11
12
22 21 10
13
15
23
16
24
13 14 13
102
FIGURE 49 – BELTS/PULLEYS - FRONT
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00603 Belt - 3MR 588Tooth Wide

2 NX00668 Belt - Drive - 3MR357-6
3 NX00477 Belt - 3MR240-6
4 NX00473 Belt - Timing - 3MR195-6
7 73-7198 Screw
8 NX00074 Pulley
9 566-7064 Belt - 2MR-212
10 566-7070 Belt - Timing - 280Tooth 9 Wide
11 NX01156 Can/Pulley - Half Fold Deflector
13 F380754 Pulley - Tensioner Assembly
14 NX00442 Pulley - Crank
16 NX00223 Pulley - 20 Tooth
17 NX00634 Assembly - Pulley - 22 Tooth
18 NX00604 Pulley - Drive - 22 Tooth
21 F380783AAA Assembly - Tensioner
22 F320358 Spring
23 73-7200 Screw
24 NX01244 Location Stud
103
FIGURE 50 – BELTS/PULLEYS - REAR
11 12 11
13
10 14
15
9 36
8
7
6 16
7
36
5 17
4 18
19
35
4 3 34 2 1
30
27
31
20 30
27
31
32
20 30 26
27 31
21
22 33
23
24
28
10
29 25
104
FIGURE 50 – BELTS/PULLEYS - REAR
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00504 Belt - Timing - 3MR-480

2 F365560 Belt - Timing - 3MR 570 x 9
3 F365561 Belt - Timing - 3MR 330 x 9
4 NX00144 Belt - Drive - Intelligent Nip
5 NX00136 Belt - Timing - 3MR 270-6
6 NX00076 Belt
7 NX00135 Belt - 3MR 246-6
8 NX00866 Belt - Drive - 2MR 246-4
9 566-7062 Belt - Timing - 2mm GT
10 NX00868 Belt - 164-2MR-3
11 566-7032 Belt - Timing - 2MR 152-3
18 NX00452 Belt - Timing
19 566-7048 Belt - Timing - 165Tooth 9 Wide
23 73-7198 Screw
24 NX00882 Belt - Timing - 3MR 450 6 Wide
25 NX00881 Belt - Timing - 2MR 192 3 Wide
26 NX00603 Belt - Timing - 3MR 588Tooth
27 NX00074 Pulley - Drive
28 NX00878 Gear/Pulley
29 NX01159 Pulley Assembly - Compound - 20/30 Tooth
32 NX00634 Assembly - Pulley - 22 Tooth
33 NX00604 Pulley - Drive - 22 Tooth
34 F380967AAA Assembly - Tensioner
36 NX00667AAA Assembly - Tensioner
105
FIGURE 51 – PULLEYS AND TENSIONERS - REAR RIGHT HAND SIDE
6
2
7
10
12
8
23
16
22 24
14
36
13 1 33
30 3
9
11
37
28
32
15
29
12
6
20
27
19 4
18
17
34 1 25 31
26
35
For belt part numbers see Figure 50
106
FIGURE 51 – PULLEYS AND TENSIONERS - REAR RIGHT HAND SIDE
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 F380644 Assembly - Pulley and Clutch

3 F380754 Assembly - Pulley Tensioner
4 F380994AAA Assembly - Tensioner - OMR
5 F380783AAA Assembly - Tensioner - Short
11 73-7198 Screw - M4 x 8 - Poz
12 73-7200 Screw - M4 x 12 - Poz
14 NX00864 Pulley - 62/22 Groove
15 NX01119 Pulley Assembly - Toothed
18 NX00773 Assembly - Motor - Nip 1
19 NX00772 Assembly - Motor - Nip 2
20 NX00742 Assembly - Bracket - Motor - Cam
25 NX00223 Pulley 20 Groove
26 591-7031 Bearing - Radial - Single Row
30 NX00279AAC Assembly - Tensioner - Accumulator
36 H237009 Pulley - Drive 3MR 30 Tooth
37 NX00094 Gear/Pulley - 80 Tooth/22 Groove
NX00667AAA Assembly - Tensioner - Accumulator- Not Illustrated
NX00278 Assembly - Tensioner - Accumulator- Not Illustrated
107
FIGURE 52 – FRAMES, PCB's, POWER SUPPLY, MISCELLANEOUS HARDWARE
15 14 13 12
10
24
16
8 21
1
25
33
31 20
9
22
5 27
34
35
2
36
30
26 19 11 28 7 29 23 3 32 18 4 17
108
FIGURE 52 – FRAMES, PCB's, POWER SUPPLY, MISCELLANEOUS HARDWARE
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER

2 NX00822 Tag - Earthing
3 NX00562 Pillar - Threaded - Nylon
4 NX00561 Bar - Frame Locking
5 NX00538 Base Plate
6 NX00505 Shaft - Pivot - Convenience Feeder
7 NX00418 Assembly - Motor - Main Drive
8 NX01264ABA PCB - Right Hand
9 NX00276 Power Supply
10 NX00108 Plate - PCB - Left Hand
11 NX00104 Frame Strut
12 NX01397 Frame - Rear - Left Hand
13 NX01275 Frame - Front - Left Hand
14 NX01395 Frame - Rear - Right Hand
15 NX01394 Frame - Front - Right Hand
16 NX01265ABA PCB - Left Hand
17 F385439 Grommet
18 F321327 Spring - Tensioner Torsion - Left Hand
19 526-7002 Foot - Adjustable
20 261-2695 Connector - D Type Male
21 258-5007 Spacer - PCB
22 258-0392 Push Spacer - Miniature
23 244-7019 Grommet
24 227-0654 PCB - Richco UBMC
26 80-7019 Nut - Thin - M8
27 74-7149 Screw - Steel - Pozi Countersunk - M3
28 73-7199 Screw - M4 x 10 - Poz
29 73-7198 Screw - M4 x 8 - Poz
30 73-7150 Screw - M3 x 8 - Poz
31 73-7149 Screw - M3 x 6 - Poz
32 23-7020 E Ring - 8mm Dia
33 13-7011 Post
34 258-5009 Stand Off - PCB
35 81-7248 Screw - M6 - Socket Cap
36 F358471 Microswitch Mounting Plate
NX00104 Strut Frame - Not Illustrated
109
FIGURE 53 – OMR KIT (Old Style)
1 2 - 23
21 19 13 8 10 12 2
22 23
3
5
4
11 7
17
18
9
16
14
20
6
15
110
FIGURE 53 – OMR KIT (Old Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00979 Assembly - OMR Kit - Complete (Old Style)

2 NX01111 . Assembly - Bracket - OMR - Rear
3 NX01110 . Assembly - Bracket - OMR - Front
4 NX01109 . Guide - Paper - Sensor
5 NX01108 . Bag - Anti Static - 102 x 152
6 NX01107 . Bracket - Sensor - OMR
7 NX01100 . Label - Knob - OMR
8 NX01069 . Sensor - OMR
9 NX01011 . Assembly - Knob - OMR
10 NX00953 . Assembly - Spring - Input - Accumulator
11 NX00938 . Spacer - 3.2 ID x 4.8 Long
12 NX00812 . Assembly - Knob - OMR - Lower
13 NX00613 . Retainer - Knob - OMR
14 NX00597 . Spacer - Shaft - OMR
15 NX00354 . OMR Loom
16 F362841 . Bearing
17 80-7010 . Nut - M3
18 73-7152 . Screw - M3 x 12 - Poz
19 73-7149 . Screw - M3 x 6 - Poz
20 50-7010 . Washer - Plain - M3
21 23-7016 . E Ring - 6mm Dia
22 23-7012 . E Ring - 3mm Dia
23 227-0037 . Tie Wrap
111
FIGURE 54 – OMR KIT (New Style)
6
8
5
9
4
10
3
1 2 - 21
2
21
11
14
13
15
16
17
12
18
19
20
112
FIGURE 54 – OMR KIT (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX00979ABA Assembly - OMR Kit - Complete (New Style)

2 F362841 . Bearing
3 23-7016 . E-Ring - 7mm Diameter
4 NX01109 . Guide - Paper - Sensor
5 73-7149 . Screw - Steel - POZI Pan - M3 X 6mm
6 227-0037 . Cable Tie
7 NX00613 . Retainer - Knob - OMR
8 NX01069 . Sensor - OMR
9 NX00938 . Spacer - 3.2ID X 4.8LG
10 80-7010 . Nut
11 50-7010 . Washer - Plain - 3.20MM ID
12 NX00953 . Spring Assy - Input _ Accumulator
13 NX01160AAA . Knob Assy - OMR - Lower
14 NX01148 . Bracket Assy - OMR - Rear
15 NX01147 . Bracket Assy - OMR - Front
16 NX01155 . Label - Knob - OMR
17 NX01152 . Knob - OMR - Upper
18 NX01146 . Shaft - OMR - Upper
19 NX01150 . Bracket - Sensor - OMR
20 NX00354 . Loom - OMR - RH
21 NX01153 . Guide - Accumulator/Collation - Upper
113
FIGURE 55 – Insert Feeder OMR Kit (New Style)
1 4
114
FIGURE 55 – Insert Feeder OMR Kit (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01193 Assy, OMr Sensor, Insert Feeder

2 NX01269 Label, Scale Insert Feeder
3 227-0196 Tie Release Arrowhead 120.7MM L
4 227-0037 Cable Tie 3.62L X.093 W
115
FIGURE 56 – Sheet Feeder D, Select Feed OMR Kit (New Style)
8 7
12
13
11
10
5
1
116
FIGURE 56 – Sheet Feeder D, Select Feed OMR Kit (New Style)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
1 NX01203AAB Upper Deskew Paper Path Assembly (OMR)

2 NX01287 Bracket Assembly, Sheet Feeder, Lower OMR (Fixed)
3 NX01212 Paper Path Deskew Lower Asembly (OMR)
4 SDT337A Installation Instructions for NX01300
5 NX01250 Label - Scale Sheet Feeder OMR
6 NX01266 Panel, Infill OMR Wave 2
7 NX01248 Nexus Wave 2, Loom Sheet Feeder 1 OMR
9 227-0037 Cable Tie 3.62 L X .093 W
10 NX00034 Frame Front Assembly SF Module
11 NX00033 Frame Rear Assembly SF Module
117
FIGURE 57 – CONTROL PANEL OVERLAYS (NOT ILLUSTRATED)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION CODE
NO. NUMBER
NX00700 Overlay - English
NX00699 Overlay - French and English (Canada)
NX00703 Overlay - French
NX00704 Overlay - German
NX00705 Overlay - Spanish
NX00706 Overlay - Italian
NX00707 Overlay - Swedish
NX00708 Overlay - Finnish
NX00709 Overlay - Dutch
NX00710 Overlay - Norwegian
NX00711 Overlay - Danish
NX00712 Overlay - Portuguese (European)
NX00713 Overlay - Polish
NX00714 Overlay - Czech
NX00715 Overlay - Greek
NX00716 Overlay - Turkish
NX00717 Overlay - Japanese (Katakana)
NX00718 Overlay - Portuguese (American)
NX00913 Overlay - Hungarian
FIGURE 58 – WIRING LOOMS/SERVICE CABLE (NOT ILLUSTRATED)
Assy. Level
ITEM PART 1 2 3
MODEL
DESCRIPTION
NO. NUMBER CODE
NX00954 Loom - Exit Area (Rear)
NX00636 Loom - Inverter - Right Hand
NX00592 Earth Braid
NX00354 Loom - OMR - Right Hand
NX00353 Loom - Exit Area (Front)
NX00351 Loom - Fold Area
NX00350 Loom - Top - Right Hand
NX00348 Loom - Power Supply Unit - Right Hand
NX00966 Loom - Envelope Motors
NX01048 Loom - User Interface
NX00345 Loom - RS-232 Connector - Left Hand
NX00344 Loom - Paper Detect
NX00343 Loom - OMR - Left Hand (Optional)
NX01047 Loom - Envelope Sensors
NX00341 Loom - Power Supply Unit - Left Hand
NX00227 Loom - Insert Feeder (Male)
NX01071 Service Cable
118
SECTION 2 – NUMERICAL PART NUMBER LISTING
Part No. Figure – Item Part No. Figure – Item
10-0103 1-1 58-7003 28-18, 42-8

10-7012 1-3, 37-7, 52-1, 11-1 59-6105 7-27,16-48 31-43,
13-7011 52-33 38-52, 42-3
15-7016 37-6, 42-32, 44-40 59-6107 42-34
23-7012 22-1, 39-24, 53-22 59-6154 31-42, 46-7, 48-35
23-7016 6-14 , 8-1, 9-15, 10-3, 59-6155 7-26, 23-56, 31-41,
11-40, 16-52,17-1, 33-10, 37-39,
18-19, 19-32, 20-23, 38-51, 42-47,
21-39, 23-60, 24-14, 47-43, 48-34
28-2, 29-1, 31-2, 33-11, 60-7001 6-28
34-5, 37-9, 38-1, 40-39, 60-7002 4-7, 5-34, 10-40,
42-10, 43-26, 44-39, 11-37, 16-47, 19-27
47-1, 48-1, 53-21, 54-3 20-21, 23-55, 27-5
23-7020 6-34, 7-29, 8-2, 9-16, 40-35, 44-37
10-2, 11-39, 12-16, 60-7006 45-6
13-15 16-51, 17-16, 60-7199 5-33
18-16, 19-30 21-38, 68-5197 40-34
23-59, 25-2, 28-19, 70-0183 1-34
29-9, 31-45, 33-7, 35-8, 72-7500 43-10
36-11, 37-43, 38-13, 73-7020 21-35, 31-40, 44-36
41-3, 42-9, 43-15, 73-7148 3-15, 26-8
44-38, 46-8, 47-3, 48-5 73-7149 15-8, 6-44,16-46
52-32 21-34, 23-54, 31-39
23-7025 10-1, 16-50, 20-22, 37-38, 38-50, 39-21
31-44, 32-9 40-33, 42-46, 43-9
50-0554 40-38 46-6, 47-42, 52-31
50-7010 5-24, 6-29,11-38, 18-20, 53-19, 54-5
19-29, 21-37, 23-58, 73-7150 6-42, 7-25 8-3,
36-12, 37-42, 38-41, 10-39, 11-36,
39-23, 43-14, 47-46, 12-15, 13-14,
53-20, 54-11 16-45, 19-26, 20-20
50-7012 37-41, 47-45, 51-2 21-33, 23-53, 25-20
50-7020 10-13 26-7, 28-17, 31-38
50-7050 21-36, 37-40 40-32, 43-8, 45-5
50-7051 6-27, 7-28, 47-44, 48-21 47-41, 52-30, 56-8
50-7164 6-45 73-7151 47-40
50-7165 16-49, 23-57, 48-13 73-7152 14-5, 25-19, 37-37
50-7169 4-8 53-18
50-7186 10-41 73-7156 15-7
51-7624 40-37 73-7161 16-44
51-7687 38-54 73-7164 1-33, 1-40, 2-13,
52-0504 3-16, 38-12, 39-22, 3-14, 5-21, 6-41
39-26, 40-36, 43-11 10-38, 11-35
52-0505 48-28 73-7196 42-45
52-0506 7-20
119
73-7197 6-40 6-41, 38-49, 219-7028 42-39

43-5 219-7029 42-38
73-7198 1-32, 6-39, 8-18, 219-7032 38-46
10-37, 11-34, 19-25, 219-7033 43-42
21-32, 23-52, 30-6, 227-0037 14-4, 15-6, 16-41
31-37, 37-36, 38-48, 24-13 , 37-34,
41-11, 42-43, 43-4 38-45, 39-19, 53-23
44-35, 47-39, 48-33 54-6, 55-4, 56-9
49-7, 50-23, 51-11 227-0196 8-35, 10-35, 17-15
52-29, 56-12 227-0196 18-14, 19-40, 30-5
73-7199 7-19 , 52-28 227-0196 35-9, 36-9, 52-25
73-7200 23-51, 47-3, 48-32 55-3
49-23 , 51-12 227-0197 43-41
73-7202 5-31 227-0269 39-18
73-7204 40-31 227-0654 52-24
74-7149 5-30, 21-31, 31-36 235-7094 39-17
44-34, 52-27 244-0212 11-33
74-7150 18-15, 36-10 244-7019 30-7, 52-23
74-7151 25-18 258-0392 52-22
74-7161 56-13 258-5007 52-21
74-7162 19-1 258-5009 52-34
74-7197 32-20 261-2695 52-20
74-7198 32-19 261-2916 43-40
75-72148 16-43 275-7003 1-9
80-7010 21-30, 23-50, 38-11 275-7012 1-9
39-20, 42-42, 53-17 275-7014 1-9
54-10 275-7015 1-9
80-7012 23-49 275-7025 1-9
80-7019 52-26 517-7003 1-27
81-5150 40-40 , 41-5 526-7002 52-19
81-5199 7-18 566-7032 37-33, 47-37, 50-11
81-7149 39-27 566-7034 44-41
81-7154 42-41 566-7047 37-1
81-7248 52-35 566-7048 48-8, 50-19
156-7007 5-29 , 44-33 566-7057 47-36, 50-15
200-1040 21-29, 25-17,31-34 566-7059 47-35, 50-14
45-4 566-7060 47-34, 50-13
200-7010 10-36, 16-42, 19-41 566-7062 19-39, 50-9
31-33 566-7064 31-5, 49-9
213-7088 8-36, 44-7 566-7070 48-9, 49-10
213-7092 43-43 566-7080 11-26, 11-27, 50-20
213-7094 42-40 566-7101 47-33, 50-12
213-7096 37-35, 44-32 566-7102 47-32, 50-17
213-7097 1-31 566-7103 47-31, 50-16
213-7098 1-35 566-7104 23-48
120
566-7105 6-38 F304339 43-38

589-0414 8-34, 10-34, 11-32 F307301 31-30
19-38, 21-28, 23-47 F310311 42-31
31-32, 37-32, 38-44 F310328 24-12, 25-14, 43-37
41-17, 42-37, 44-31 47-28
47-30, 48-31 F310341 42-30
589-7009 25-16 F310371 43-36
591-0676 25-15, 28-16, 29-8 F310416 37-27
32-8 F310450 41-19
591-7030 6-37, 8-33, 10-33, F310508 44-29
11-31, 19-37, 21-27 F310526 40-22
23-46, 31-31, 37-31 F310530 39-16
38-43, 41-20, 42-36 F310648 38-40
44-30, 47-29, 48-30 F310665 39-15
591-7031 48-29, 51-26 F310666 39-14
591-7033 6-36 F310667 39-13
9122001 42-35 F310671 37-26
9162054 38-42 F310675 38-39
F300014 40-30 F310678 43-34
F300015 40-29 F310679 43-33
F300018 40-27 F310680 43-32
F300020 40-26 F310681 40-21
F300021 40-25 F310682 40-20
F300022 40-24 F311317 37-25, 44-28
F300023 43-39 F311322 10-32, 11-30, 19-36
F300029 44-16 F311352 38-38
F300056 37-30 F312304 8-32, 9-9, 10-31,
F300057 40-23 11-43, 12-14, 13-13
F300058 16-24 19-15, 21-26, 37-24
F300059 42-33 40-19, 41-18, 42-29
F300099 48-14 43-31
F300131 38-32, 42-26 F312311 6-35, 8-31, 10-30,
F300133 41-8 11-29, 16-40, 19-35
F300153 40-7 47-27
F300242 23-45, 47-26, 48-27, F312376 32-7, 32-18
51-27 F312377 32-6, 32-17
F300265 37-29 F314321 23-44
F300266 37-28 F314337 16-39
F300343 41-15 F314338 37-23
F300410 44-24 F315304 40-18
F300411 43-35 F315305 40-17
F300414 40-9 F315307 38-10
F300441 40-28 F318315 40-16
F300470 41-6 F318326 16-38
F300471 41-1 F320307 42-28
121
F320315 38-36, 43-30 F351836 43-25

F320329 7-14, 10-29 F358312 37-20
F320337 40-15 F358365 42-24
F320338 31-28 F358366 42-23
F320339 31-27 F358420 42-22
F320347 40-14 F358421 1-30
F320354 40-13 F358442 38-28
F320355 40-12, 47-18 F358446 42-21
F320358 49-22, 50-35 F358448 39-11
F320359 23-43, 47-25, 48-26 F358464 38-27, 42-20
51-28 F358471 52-36
F320363 42-27 F358472 38-5
F320364 5-28, 44-27 F358485 38-26
F320366 43-29 F358488 10-27
F320367 20-19 F362368 7-13, 16-33,
F320368 31-26 25-12, 47-24,
F320369 10-28 51-32
F320371 40-11 F362384 5-26, 6-33, 37-19
F320374 38-35 44-23
F320376 12-13, 13-12, 44-26 F362428 43-24
F320377 44-25 F362433 42-19
F320378 43-28 F362442 8-27, 9-12, 10-26,
F321320 40-10 12-12, 13-11,
F321327 37-22, 52-18 20-18, 38-25,
F321328 37-21 42-18, 43-23,
F321338 42-4 44-22
F323316 38-9 F362456 6-32, 7-12, 12-11
F323324 38-8 F362456 13-10, 16-32,
F323328 16-37 23-42, 28-14,
F323340 16-36 31-25, 40-8, 43-22
F323342 16-35 F362465 6-31, 10-25, 16-31
F323349 16-34, 25-13, 28-15 F362482 47-23, 48-25,
29-7, 32-5, 32-16 51-33
F345324 5-22 F362483 23-41, 31-24,
F346341 32-3, 32-15 41-13, 41-14,
F350560 38-7 48-24, 49-12,
F351591 8-29, 9-17, 17-13, 51-34
18-13 F362484 48-23, 49-15,
F351592 8-28, 9-13, 17-12 51-35
18-12 F362528 38-24, 42-17
F351712 42-25 F362582 44-21
F351782 38-30 F362651 2-12, 3-13
F351783 39-12 F362654 10-24
F351807 38-29 F362661 10-23
F351832 43-27
122
F362662 10-22 F370313 43-16

F362708 41-12, 48-22, 51-31 F371305 37-10
F362709 42-16 F372328 44-17
F362712 42-15 F372330 16-26
F362717 42-14 F380303AAB 1-29
F362733 16-30 F380375AAA 38-4
F362763 7-11 F380610 42-1
F362774 38-23 F380611 42-2
F362780 38-22 F380644 51-1
F362800 38-21 F380644AAA 48-18
F362819 37-18 F380649 40-5
F362824 37-17 F380650 38-14
F362826 37-16 F380659 10-21
F362828 16-29 F380693 43-12
F362832 37-15 F380698 32-13
F362833 37-14 F380699 32-12
F362837 32-14 F380754 23-40, 47-22,
F362839 37-13 48-17, 49-13, 51-3
F362840 37-12 F380783 22-39
F362841 6-30, 16-28, 21-25 F380783AAA 48-16, 49-21, 51-5
38-20, 42-13, 44-20 F380792 38-53
53-16, 54-2 F380794 38-47
F362849 42-12 F380800 20-17
F362850 5-23 F380802 37-8
F362851 5-20 F380806 16-25
F362864 44-19 F380810 44-15
F362876 43-21 F380812 39-10
F362887 38-19 F380820 6-47
F362898 5-25, 44-18 F380825 44-14
F362915 43-20 F380840 16-23
F362945 37-11 F380842 34-3
F362949 42-11 F380853 38-37
F362952 38-18 F380872 16-22
F362978 43-19 F380874 42-7
F362989 2-11, 3-12 F380875 5-27
F362992 2-10, 3-11 F380883 38-34
F362993 2-9, 3-10 F380967AAA 50-34
F365552 43-18 F380994AAA 48-15, 51-4
F365554 38-17, 43-17 F382323 37-5
F365558 16-27 F382323 6-46, 16-21, 38-33
F365560 48-20, 50-2 F382324 46-5
F365561 48-19, 50-3 F382326 44-13
F368313 38-6 F383332 39-25
F370311 38-15 F383333 44-12
F370312 40-6
123
F383342 37-4 H237016 22-38

F384332 1-28, 21-24, 31-23 H262065 4-6
41-10 H262147 4-5
F384333 44-11 H282002 14-3
F384336 45-8 H284007 47-19
F385304 19-34, 44-10 H286032 26-6
F385310 7-24 MT00102 44-5
F385436 8-26, 9-14, 24-11 NX00016 1-25
31-22 NX00017 1-24
F385438 10-20, 11-28, 19-33 NX00024 45-7
47-21 NX00033 10-12, 56-11
F385439 52-17 NX00034 10-11, 56-10
F386301 8-25, 9-11, 11-42, NX00035 13-8
12-10, 13-9, 19-42 NX00037 12-9
37-3, 40-4, 41-9 NX00039 12-8, 13-7
42-6, 43-7 NX00041 11-24
F386323 38-31 NX00043 11-23
F386337 37-2 NX00044 11-22
F386347 44-9 NX00045 11-21
F386348 44-8 NX00050 11-20
F386359 42-5 NX00051 12-7, 13-6
F386368 7-10 NX00052 2-8
F386369 7-9, 47-20 NX00053 2-7
F386370 7-8 NX00054 2-6
F386371 10-19 NX00056 2-5, 3-9, 5-32, 6-26
F386378 10-18, 21-23 NX00058 2-3, 3-8
F386382 40-3 NX00059 10-10
F386386 17-10, 18-10, 35-3 NX00060 10-9
36-8 NX00061 10-8
F386388 16-20 NX00062 19-31
F386390 31-21, 32-2, 32-11 NX00067 19-28
F386391 31-20 NX00072 8-24, 11-41
F386399 43-6 NX00074 8-23, 11-19, 19-24,
F386401 40-2 49-8, 50-27, 51-9
F390321 43-13 NX00075 19-23,51-21
F420030 39-9 NX00076 19-22, 50-6
F462317 39-8 NX00078 19-21
F462318 39-7 NX00079 19-20
F462319 39-6 NX00082 14-2
F462657 39-5 NX00089 35-1
F483516 39-4 NX00093 34-1
F702000 1-26 NX00094 8-22, 19-19, 51-37
H200078 10-17, 15-4 NX00096AAB 19-18
H200079 10-16, 35-6, 36-7 NX00096ABA 11-44, 45-1
H237009 47-17, 51-36 NX00097 45-2
124
NX00104 52-11 NX00198 21-18

NX00108 52-10 NX00201 21-17
NX00110 24-10 NX00202 19-12, 21-16,
NX00113 21-22 31-12
NX00117 1-22 NX00203 47-14
NX00120 1-20 NX00204 30-4
NX00121 1-19 NX00205 2-2, 3-7
NX00124 1-16 NX00206 2-1, 3-6
NX00126 43-2 NX00216 27-1
NX00127 1-14 NX00218 10-6, 11-18
NX00130 1-11 NX00222 48-12
NX00130B 20-16 NX00223 46-4, 48-11, 49-16
NX00131 4-4 51-25
NX00132 19-17 NX00227 16-19, 58-**
NX00133 19-16 NX00228 14-1
NX00135 19-14, 50-7 NX00232 5-19
NX00136 19-13, 50-5 NX00233 5-16
NX00142 31-16 NX00237 5-15
NX00144 31-15, 50-4 NX00238 5-14
NX00147 31-14 NX00239 5-13
NX00148 25-11 NX00240 5-12, 6-25
NX00150 27-4 NX00241 5-11, 6-24
NX00151 27-3 NX00242 5-10
NX00156 20-14 NX00243 5-9
NX00162 22-37 NX00244 5-8
NX00165 22-36 NX00245 16-18
NX00166 22-35 NX00246 22-27
NX00167 22-34, 33-1 NX00254 16-16
NX00168 22-33, 25-10 NX00256 16-15
NX00170 22-32, 25-9 NX00257 16-14
NX00171 22-31 NX00258 6-23, 16-13
NX00175 22-30 NX00259 16-12
NX00177 22-29 NX00261 16-11
NX00178 22-28 NX00263 16-10
NX00180 25-8 NX00264 16-9
NX00181 25-7 NX00265 16-8
NX00182 25-6 NX00266 5-7
NX00184 33-5 NX00267 16-7
NX00185 33-9 NX00268 21-15
NX00186 33-6 NX00271 11-25
NX00187 32-10 NX00272 19-11
NX00188 33-8 NX00276 52-9
NX00190 47-16 NX00278 51-**
NX00191 47-15 NX00279AAC 51-30
NX00196 21-19 NX00282 26-5
125
NX00286 11-17 NX00464 28-10, 29-6

NX00288 6-21 NX00466 6-12
NX00290 6-20 NX00467 6-11
NX00294 6-19 NX00473 8-13, 49-4
NX00295 6-18 NX00475 38-16
NX00297 6-17 NX00476 8-12, 9-7, 35-2
NX00299 6-16 36-5
NX00312 12-6 NX00477 8-10, 49-3
NX00313 22-26 NX00478 7-7, 47-12
NX00315 47-13, 51-29 NX00490 43-3
NX00316 46-3 NX00495 21-14
NX00320 8-20 NX00498 11-16
NX00341 58-** NX00499 4-2
NX00343 58-** NX00500 4-1
NX00344 58-** NX00504 48-6, 50-1
NX00345 58-** NX00505 11-15, 52-6
NX00348 58-** NX00506AAD 46-1
NX00350 58-** NX00508 11-14
NX00351 58-** NX00509 21-13
NX00353 58-** NX00512 16-2
NX00354 53-15, 54-20, 58-** NX00514 5-5
NX00359 5-6 NX00515 48-4
NX00360 10-5 NX00521 26-4
NX00369 20-12 NX00522 26-3
NX00372 17-7, 18-5,35-4, 36-6 NX00524 22-25
NX00376 28-13 NX00525 22-24
NX00377 8-17, 9-10, 17-6, 18-4, NX00529 26-1
20-11 NX00532 22-23
NX00378 28-12 NX00533 22-22
NX00418 52-7 NX00535 22-21
NX00422 8-16, 9-2 NX00537 22-20
NX00439 44-4 NX00538 52-5
NX00440 44-3 NX00544 33-2
NX00442 48-7, 49-14 NX00545 31-8
NX00443 28-11 NX00546 31-7
NX00449 46-2 NX00548 31-6
NX00452 31-11, 50-18 NX00549 28-9
NX00453 30-8 NX00551 41-4
NX00455 30-3 NX00553 28-8
NX00457 30-2 NX00553 29-5
NX00459 41-7 NX00554 29-4
NX00460 16-5 NX00555 28-7
NX00461 16-4 NX00555 29-3
NX00462 6-13, 16-3 NX00560 11-13
NX00463 19-10 NX00561 52-4
126
NX00562 52-3 NX00624 7-6

NX00563 12-5 NX00630 24-7
NX00563 13-5 NX00631 21-11
NX00564 28-6 NX00631 24-6
NX00564 29-2 NX00632 19-9
NX00566 7-17 NX00632 51-24
NX00567 7-16 NX00632 8-5
NX00569 22-19 NX00632 11-11
NX00573 24-9 NX00632 30-1
NX00574 24-8 NX00632 49-19
NX00576 16-1 NX00632 49-5
NX00577 8-9 NX00632 50-21
NX00577 9-8 NX00632 50-30
NX00578 17-5 NX00633 6-5
NX00578 8-8 NX00634 49-17
NX00578 18-3 NX00634 50-32
NX00578 9-5 NX00634 6-4
NX00579 17-4 NX00635 5-4
NX00579 20-10 NX00636 58-**
NX00579 8-7 NX00637 21-10
NX00579 18-2 NX00638 21-9
NX00579 9-4 NX00640 20-9
NX00581 6-10 NX00641 20-8
NX00585 33-4 NX00643 20-7
NX00587 1-7 NX00643 21-8
NX00592 22-18 NX00644 6-3
NX00592 58-** NX00646 48-3
NX00592 6-9 NX00648 17-3, 18-7
NX00593 11-12 NX00649 6-2, 8-4, 11-10,
NX00595 12-4 19-8, 31-4, 47-11,
NX00595 13-4 49-6, 49-20, 50-22,
NX00596 12-3 50-31, 51-23
NX00596 13-3 NX00650 11-9, 19-7, 47-10
NX00597 53-14 51-22
NX00603 49-1 NX00652 1-6, 1-39
NX00603 50-26 NX00657 20-6
NX00603 6-8 NX00660 1-5, 21-7
NX00604 49-18 NX00661 13-2, 22-16
NX00604 50-33 NX00663 28-5
NX00604 6-7 NX00666 22-15
NX00608 10-4 NX00667AAA 50-36, 51-**
NX00613 53-13 NX00668 49-2
NX00613 54-7 NX00669 12-2, 28-4
NX00617 21-12 NX00670 28-3
NX00619 22-17 NX00672 22-14
127
NX00673 13-1 NX00796 21-4

NX00674 12-1 NX00799 5-1
NX00699 57-** NX00801 25-5
NX00700 57-** NX00803 25-4
NX00703 57-** NX00804 25-3
NX00704 57-** NX00806 35-7, 36-4
NX00705 57-** NX00807 31-1
NX00706 57-** NX00812 53-12
NX00707 57-** NX00815 1-37
NX00708 57-** NX00816 1-38
NX00709 57-** NX00819 21-3
NX00710 57-** NX00822 52-2
NX00711 57-** NX00825 21-2
NX00712 57-** NX00827 38-3
NX00713 57-** NX00829 38-2
NX00714 57-** NX00835 41-2
NX00715 57-** NX00837 48-2
NX00716 57-** NX00844 10-7
NX00717 57-** NX00856 8-11, 9-6
NX00718 57-** NX00857 17-17, 18-17
NX00720 5-3 NX00859 47-5, 51-16
NX00721 5-2 NX00863ABA 45-3
NX00725 7-15 NX00864 19-5, 51-14
NX00726 20-5 NX00865 19-4, 51-13
NX00727 22-13 NX00866 19-3, 50-8
NX00728 22-12 NX00868 11-5, 47-4, 50-10
NX00730 44-2 NX00869 1-15
NX00735 6-1 NX00874 19-2, 51-10
NX00736 21-6 NX00878 11-4, 50-28
NX00738 20-4, 24-5 NX00880 39-1
NX00739 17-2, 18-18 NX00881 11-3, 50-25
NX00740 22-11, 24-4 NX00882 11-2, 50-24
NX00742 47-8, 51-20 NX00884 22-9
NX00744 1-2, 1-2 NX00913 57-**
NX00746 47-7 NX00916 1-26
NX00748 40-1 NX00917 1-26
NX00750 31-3 NX00918 1-2
NX00754 22-10 NX00919 1-2
NX00755 1-2 NX00928 8-19
NX00756 1-2 NX00930 8-30, 9-3
NX00767 19-43 NX00936 20-3
NX00772 51-19 NX00937 20-2
NX00773 51-18 NX00938 53-11, 54-9
NX00777 28-1 NX00939 22-8, 25-1, 31-13,
NX00778AAA 1-36 33-3
128
NX00942 46-9 NX01047 58-**

NX00943 7-5 NX01048 58-**
NX00944 7-4 NX01049 14-1
NX00949 7-1 NX01051 8-14, 19-6
NX00951 7-22 NX01052 22-2
NX00953 53-10, 54-12 NX01060 11-8
NX00954 58-** NX01068 31-46
NX00955 31-18 NX01069 53-8, 54-8
NX00956 6-48 NX01070 21-5
NX00957AAC 6-43 NX01071 58-**
NX00958 10-15 NX01078AAC 1-23
NX00959 10-14 NX01095 16-6
NX00960 31-10 NX01096 21-21
NX00964 24-3 NX01100 53-7
NX00965 24-2 NX01107 53-6
NX00966 58-** NX01108 53-5
NX00967 31-17 NX01109 53-4, 54-4
NX00969 20-1 NX01110 53-3
NX00971 21-20 NX01111 53-2
NX00972 24-1 NX01114 48-10
NX00973 1-18 NX01119 47-9, 51-15
NX00977 11-7, 47-6, 51-8 NX01121 12-**
NX00979 53-1 NX01122 12-**
NX00979ABA 54-1 NX01125 1-12
NX00983 22-7 NX01127 1-21
NX00984 8-6 NX01131 1-17
NX00985 27-2 NX01134 31-19
NX00986 7-21 NX01135 39-3
NX00987 22-6 NX01136 39-2
NX00988 22-5 NX01144 7-3
NX00989 22-4 NX01145 7-2
NX00990 22-3 NX01146 54-18
NX00992 11-6, 47-2, 51-7 NX01147 54-15
NX00993AAC 44-1 NX01148 54-14
NX00995 7-23 NX01149 1-13
NX00996 14-2 NX01150 54-19
NX00998 14-6 NX01152 54-17
NX01011 53-9 NX01153 20-13, 54-21
NX01012 5-18 NX01155 54-16
NX01013 6-15, 6-49 NX01156 31-9, 49-11
NX01014 16-17 NX01158 4-3
NX01041 5-17 NX01159 50-29, 51-6
NX01042 17-14, 18-9, 34-4 NX01160AAA 54-13
35-5, 36-3 NX01173 51-17
NX01043 1-8 NX01182 15-2
129
NX01185 15-1 NX01423 21-1

NX01189 17-9, 18-1 NX01445 31-35
NX01190 36-1 NX01462 1-10
NX01193 55-1 SDT337A 56-4
NX01195 36-2 U184096 43-1
NX01197 1-4
NX01200 8-15
NX01201 8-21, 9-1
NX01203AAB 56-1
NX01212 56-3
NX01243 18-8
NX01244 49-24
NX01247 15-3
NX01248 56-7
NX01250 56-5
NX01252 15-5
NX01257 17-8, 18-6, 34-2
NX01259 17-11, 18-11
NX01263 15-9
NX01264ABA 52-8
NX01265ABA 52-16
NX01266 56-6
NX01269 55-2
NX01270 26-2
NX01274 20-15
NX01275 52-13
NX01277 44-6
NX01278 21-40
NX01283 15-10
NX01285 6-22
NX01287 56-2
NX01293 32-1
NX01357 3-5
NX01360 32-4
NX01361 31-29
NX01362 3-4
NX01363 3-3
NX01381 6-6
NX01384 41-16
NX01386 37-44
NX01388 3-2
NX01392 2-4, 3-1
NX01394 52-15
NX01395 52-14
NX01397 52-12
130

Despiece Ensobradora Pitney Bowes Di380 PDF

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DI500/DI600

FORM SDT324B (7-07)

The parts list is arranged in two sections. Section 1 consists

ASSEMBLY LEVEL EXPLANATION

ASSEMBLY DESCRIPTION (order this for entire assembly)

Item numbers 48 to 50 inclusive are field replaceable parts

Item numbers sometimes contain a suffix which represents the revi-

© Pitney Bowes Limited, 2007

HOW TO USE THIS PARTS LIST… … … … … … … … … … … … … … … … 2

Left Hand Side

Right Hand Side

Published by: Pitney Bowes, Elizabeth Way, Harlow, Essex, England

1 NX00206 Hinge Cap - Front

1 NX01392 Lift Plate - Sheet Feeder

1 NX00500 Side Guide - Manual Feeder - Left Hand

1 NX00799 Label Set - Insert Feeder Tray

1 NX00949 Belt - Flipper

1 23-7016 E Ring - 6mm Dia

1 NX01201 Guide - Top (L.H.)

1 23-7025 E Ring - 10mm Dia

1 10-7012 Magnetic Catch

1 NX00674 Cap - Handle - '5'

1 NX00673 Cap - Handle - '4'

1 NX00228 Loom - Insert Feeder F

1 NX01185 Bracket Assembly, IF2 PH2 OMR

1 23-7016 E Ring - 6mm Dia

1 NX01189 Guide Assembly, hinged, PH2 OMR

See Figure 14 & 15

1 74-7162 Screw - M3 x 8 - Recessed - Flat C

1 NX00969 Pin - Alignment - Top Cover

33 See Figure 22 & 23

1 NX01423 Guide - Paper - Floating

See next page for items 40 to 60...

See previous page for items 1 to 39...

40 F380754 Assembly - Pulley - Tensioner

1 NX00972 Spring - Path Lifter - Accumulator

1 NX00939 Pin - Link

1 NX00529 Shaft - Support - Spring

1 NX00216 Assembly - Tail Lifter

1 NX00777 Assembly - Latch Plate

1 23-7016 E Ring - 6mm Dia

1 NX00632 Assembly - Tensioner

FOLD ROLLER AREA (CONTINUED) New Style

FOLD ROLLER AREA (CONTINUED) Old Style

1 NX01293 Actuator- Half Fold

1 NX00167 Link - Release - Middle

1 NX00093 Guide - Fixed

1 NX00089 Guide - Carriage (Old Style)

1 NX01190 Guide Assembly, Retractable, PH2 OMR

1 566-7047 Belt - Timing - Conveyor

1 23-7016 E Ring - 6mm Dia

1 NX00880 Retainer - Q Station

1 NX00748 Flapper - Spring Cover

1 F300471 Rear Latch

1 U184096 Valve Cap

1 NX00993AAC Assembly - Idler Shaft - Exit

1 NX00096ABA Assembly - Collation DC Motor - Complete

1 NX00506AAD Assembly - Main Motor - Complete

1 23-7016 E Ring - 6mm Dia

1 NX00603 Belt - 3MR 588Tooth Wide

1 NX00504 Belt - Timing - 3MR-480

For belt part numbers see Figure 50

1 F380644 Assembly - Pulley and Clutch