Professional Documents
Culture Documents
TRAINING MANUAL
Before design an aircraft, there are a lot of people has been listened: The family effect is all the greater because the initial design was right.
> the businessman is interested in saving time, For passengers, this means an aircraft that is comfortable and convenient in
> the cabin crew want the aircraft to be user friendly, every class.
> the ground crew want easy maintenance, The versatility of the single aisle cabin lets operate as to match the market.
> the pilot wants the aircraft to be dependable and easy to handle, First, business or economy class, layouts as passenger demand requires.
> management are interested in the bottom line and our sales team On regional flights, this means an equal comfort and useful flexibility for the
want an aircraft that can go out and beat the competition with. airline.
So when listening been done, design has been started of a new generation 150 FLEXIBILITY
seats. And result has been a great success on original lines all over the
world. The cabin intercommunication system makes it easy to vary cabin
configuration.
With the latest electronics Flight By W re control and a new approach to the Wth the wide aisle, cabin crew and passengers can move more easily. A
man machine interface, the A320 really is the state of the art in commercial standard A321 with 196 passengers has a turn round time of only 34 minutes
aviation. But to the Airbus Industry approach to the success is to go further. and this reduces to 29 minutes with the wide aisle option, 11 minutes faster
than the competition.
By this way A320 was a start of a real family.
EFFICIENCY
For example, to stretch the 150 seat A320 into a 190 seat A321 reached When the baggage isn't left behind, the cargo compartments can be
simply to make local re-enforcements to the wing and center section and unloaded and reloaded well within the passenger turn round time.
some minor changes to the flight control software. The rest could stay 70% of A320 users have opted for the containerization system based on the
virtually the same. LD 3 standard. A wise choice when you consider the increasing proportion of
an airline income that comes from freight.
The A321 is an A320 with two extra fuselage sections and room for 36 more Although the A321 is only 18% longer than the A320, its under floor capacity
paying customers. is 40% greater, room for three more containers.
In the same way A320 has been shortened to create the A319, The most
economic member of the family.
These three aircrafts between them cover the needs of the airlines from 124
to 185 seats.
This family design makes it easier for an airline to cope with daily or
seasonal variations in traffic and keep maintenance costs down because of
the fleet effect.
Advanced composite materials and the best aluminum alloys produce a In terms of maintenance operating A320s, A321s and A319s is the same as
rugged yet light airframe. High structural efficiency directly reduces operating operating a single type. The savings are enormous, common equipment,
costs. common staff.
The A321 and A319 are assembled in Germany at a purpose built Deutsch
Airbus plant. For cabin crew, the cabin is a just a little longer or shorter.
Since potential corrosion problems are addressed at source, structural For pilots the aircraft are virtually the same. They react in the same way to
inspection programs are simplified reducing maintenance costs and the same commands. This is true of all Airbus Industry new generation
enhancing resell value. aircraft from the A319 to the four engine A340.
More advanced technology can be seen in the wings which are lighter and
optimized for computer control flight. Because of better aerodynamics, they The simulator is common to the whole family. Basic crew conversion costs
made the A320 and the A321 the most fuel efficient commercial jets on the are therefore much lower for airlines, which base their fleets on Airbus
market. technology. Because the crews can be used on different aircraft, operations
are more flexible and efficient.
RANGE
Designing a 192/200 seater based on the A320 was a natural step. The cost
The Airbus A321 cost per passenger mille is by far the lowest in its category. effectiveness of the idea is even clearer in market forecast.
The A319 has the lowest fuel consumption. The advent of the A319 is perhaps even more inhibitive. Now airlines can
The engines too interface with the flight by wire controls and the autopilot adapt a slack operating periods and expand their commercial networks to
system. second relines while keeping the fleet effect.
The whole family has the same man machine interface. The Primary Flight The A319 opens up development perspectives for smaller airlines too by
Display alone replaces six conventional electromagnetic instruments. providing them now with a high quality aircraft that would go on being
Information is displayed on a six cathode ray tubes when it is needed, thus attractive.
reducing the crew's workload. By founding the first real family of aircraft, Airbus Industry has created a
novel concept based on standardization and maximum commonality. We
A major asset of computer-aided design is ease of access to system have provided the market with three cost effective aircrafts, which operate
operation parameters. This is an advantage for the Centralized Fault Display efficiently together.
System (CFDS), the key to maintenance guidance. This family works as a team.
Any failure is analyzed, the faulty component identified, the diagnosis made,
and if necessary the information is transmitted to the ground in real time for
time saving repair.
The A320 family ties really come into their own when it comes to
maintenance. Virtually all despairs, test devices and procedures are
identical. No need for extra stocks or special training or facilities in service
staff are available for the whole family.
ISSUE 1, 12 Aug 2016 FOR TRAINING PURPOSES ONLY Page 5
Airbus A318/A319/A320/A321 (CFM56) and
Airbus A319/A320/A321 (IAE V2500) ATA 05-20
(sub-) cat.B1.1/ B2 AIRPLANE GENERAL AVIET TRAINING
SA FAMILY PRESENTATION
The Single Aisle is the most advanced family aircraft in service today, with
fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range
aircraft.
AIRCRAFT DIMENSIONS
The A318, A319 and A321 have exactly the same dimensions except that:
> the A318 is 6.12 m (20 ft) shorter and 1.18 m (3ft 10in) higher,
> the A319 is 3.74 m (12ft 3in) shorter,
> the A321 is 6.93 m (22ft 9in) longer.
3.95 m
(12ft 11 in)
*12.45 m (40ft 1 0 in f
+4.26 m +2.67 m
(+8 FRAMES) (+5 FRAMES) A321
+ 6.93 m/273 in
(+13 FRAMES)
44.5 m (146 ft)
BASE
A320
37.57 m (123ft 3in)
-1.60 m -2.13 m
(-3 FRAMES) (-4 FRAMES)
A319
-3.74 m/147 in
(-7 FRAMES)
33.83 m (111 ft)
-2.39 m -3.73 m
(-1.5 FRAMES) (-3
A318
- 6.12 m /241 in
(-4.5 FRAMES)
31,45 m (103ft 2in)
FAMILY RANGE
With a Maximum Take-Off Weight (MTOW) of 77 tons (170000 lbs), the A320
has a range of 3600 Nm as shown above.
> For the A318, with an MTOW of 66 tons (145500 lbs), it is 3900 Nm.
> For the A319, with an MTOW of 68 tons (150000 lbs), it is 4200 Nm.
> For the A321, with an MTOW of 83 tons (183000 lbs), it is 3100 Nm.
Δ
W ITH AN MTOW OF 77 tons (170 000 lbs), THE A320 HAS A RAN6E OF
3600 Nm AS SHOWN ABOVE.
- FOR THE A318, W ITH AN MTOW OF 66 tons (145 500 lbs), IT IS 3900 Nm.
- FOR THE A319, W ITH AN MTOW OF 68 tons (150 000 lbs). IT IS 4200 Nm.
- FOR THE A321, W ITH AN MTOW OF 83 tons (183 000 lbs). IT IS 3100 Nm.
MAXIMUM WEIGHTS AND OPERATING LIMITS Sum of manufacturer's empty weight and operator's items weight.
Payload (P/L)
The following picture shows maximum weights and operating limits for the
Single Aisle family aircraft. Sum of passengers, cargo and baggage.
The weight terms used throughout this manual are given below together with Sum of operational empty weight and payload. The AZFW must never
their respective definitions. exceed the maximum design zero fuel weight (MZFW).
The weight of structure, power plant, systems, furnishings and other items of Maximum weight permitted at brake release for a given flight operation. This
equipment that are an integral part of a particular aircraft configuration, is a function of airport and operational restrictions. The OTOW must never
including the fluids contained in closed systems. The weights of all operator's exceed the maximum design take-off weight (MTOW).
items are excluded.
Operational Landing Weight (OLW)
Operator's Items
Maximum weight permitted at touchdown for a given flight operation. This is a
These items include the following: function of airport and operational restrictions. The OLW must never exceed
- Unusable fuel the maximum design landing weight (MLW).
- Oil for engines, IDG and APU
- Water for galleys and toilets Maximum Payload
- Chemical fluid for toilets
- Aircraft documents and tool kits The difference between the maximum design zero fuel weight (MZFW) and
- Passenger seats and passenger life jackets operational empty weight (OEW).
- Tables and baby bassinets
- Galley structure and fixed equipment Maximum Useful Load
- Catering
- Pallets and baggage containers The difference between the maximum design take-off weight (MTOW) and
- Emergency equipment including: operational empty weight (OEW). Useful load is the sum of payload and
Evacuation aids, portable 02 bottles and boxes, extinguishers, usable fuel.
megaphones, flash lights, axes, first aid kits, emergency radio beacons,
asbestos gloves and smoke goggles, demonstration kits, life jackets for crew Maximum Design Taxi Weight (MTW)
and children.
- Crew and their baggage The maximum weight for ground maneuver (including the weight of run-up
and taxi fuel).
ISSUE 1, 12 Aug 2016 FOR TRAINING PURPOSES ONLY Page 12
Airbus A318/A319/A320/A321 (CFM56) and
Airbus A319/A320/A321 (IAE V2500) ATA 05-20
(sub-) cat.B1.1/ B2 AIRPLANE GENERAL AVIET TRAINING
CFMI CFM56-5-B
FROM 59000 FROM 56000 FROM 53000
A318-100
TO 68000 TO 575000 TO 54500
PW PW 6122
CFM 56-5A
CFMI
CFM 56-B FROM 64000 FROM 61000 FROM 57000
A319-100 IAE V2522 TO 75500 TO 62500 TO 58500
IAE IAE V2524
IAE V2527
Minimum Weight
CFMI CFM56-5-B
FROM 59000 FROM 56000 FROM 53000
A318-100
TO 68000 TO 575000 TO 54500
PW PW 6122
CFM 56-5A
CFMI
CFM 56-B FROM 64000 FROM 61000 FROM 57000
A319-100 IAE V2522 TO 75500 TO 62500 TO 58500
IAE IAE V2524
IAE V2527
CFMI CFM56-5B
FROM 89000 FROM 75500 FROM 71500
A321-200 TO 93000 TO 77800 TO 73800
IAE V2533
IAE
IAE V2530
FIGURE 5: AIRCRAFT GENERAL - MAXIMUM WEIGHT AND OPERATING LIMITS
Coordinate System
"X" means length distances from " X 0 " also called .STA "0 ".It
defines fore and aft distances from any point (STA) to STA " 0 ".
STA 0 is 2540 mm before the Radom.
"Y" means lateral distances from any point to aircraft center line.
" Y 0 " is a vertical plane over the center line
" + Y " is a plane left hand from " Y 0 " in flight direction
" - Y " is a plane right hand from " Y 0 " in flight direction
"Z" means a horizontal distance from any point to the aircraft center
line
" Z 0 " is a horizontal plane over the center line
" + Z " is a plane above the center line
" - Z " is a plane below the center line
SECTION
A -A
Coordinate - Origin
CM C9
* * *
FIGURE 8: Coordinate System
Major Zones
FIGURE 9: Zoning
Major Sub - Zones Numbering takes places within the major zone from:
The major sub zones of the fuselage and the vertical stabilizer are identified - front to rear and
through tenth digit of the three digit zone number. - from inboard to outboard, e. g. 210, 220 etc.
Q IC ". - u
L_ HO I
STA3S00/FR1
120
— STA33855/FR70
STA31013/FR8S
740 BTA28382/FR82
STA9768/FR24A- STA15900/FR36 STA2829e/FR60
STA11633/FR28- — STA1B387/FR3S STA27782/FRS9
STA12700/FR30- S TA 28182/FR H
S 7A 13073- ST A24S82/F R53
STA13233/FR31- -STA20828/FR48
610
410 470 610
620
620
640
640
440 460
Unit Zones
Defines a certain position within that sub zone. They are identified through
single digit Numbering, counting from 0 to 9. Numbering within a major sub
zone are as follow:
Note: Wings, Stabilizers and Engine Nacelles have similar major-, sub major-
and unit zones. The cabin passenger / crew doors, cargo compartment and
main landing gear doors are only identified by the zone number, since each
^of these doors is a zone in itself. J
325
32Θ
317
124
<L-----
671 672 681
671 672 681
534
634
FIGURE 13:Unit Zones - Wing and Horizontal Stabilizer
*i1
A 319
A 320
811 812
A 321
Stations (STA)
This section gives the Stations and their related frames or ribs.
The stations (STA) are shown in millimeters, measured from station " 0 ",
which is 2540 mm before the RADOM. The station designation system is
used to identify reference planes and points along those planes, providing a
means of identifying the location of structure, center of gravity, and the
distribution of weight. A station corresponds to a cross section (plane) for a
given assembly group, as Fuselage, engine nacelle, wing vertical and
horizontal stabilizer. The sum of all stations gives a station diagram. Each
station is a measured distance in millimeters, measured from a station point"
0 ". For the Fuselage it is measured over the X - datum line, beginning 2540
millimeters in front of the RADOM. In addition the stations are supplemented
by frame (FR) figures, e. g. STA 9500 / FR 24.
Frames been counted from the front bulk head to the aft within the fuselage.
The distance between the frames are generally 530 millimeters. In ranges of
height loads the distances is about 230 millimeters. Depending on the frames
the fuselage of A 320 has seven sections.
Additional Frames
Section Numbers
The fuselage is divided into various sections for manufacturing reasons. Fuselage 10 thru 19.1 (shown)
Each major part of the aircraft, corresponding to the production sharing Wing 20
receives a section number. Vertical Stabilizer 30
Horizontal Stabilizer 35
Engine 40
Landing Gear 50
Belly Fairing 60
The major A318 reference axes are the same as the current aircraft of the The A318 is 6.11 m shorter than the A320. It has 11.5 frames less than the
A320 family. The station (STA) number is the distance in centimeters of the A320. Therefore the A318 fuselage station numbers have changed from the
crosssection from a reference point. The reference (X=0) for all structural FR27.
measurements in the X-axis is located 2.54 m (100 in) forward of the aircraft.
A320
STA350 STA1537 STA3043 STA3655
FR1 FR35 FR64 FR77
A318
STA350 STA1110 STA1897 STA2753 STA3399
FR1 FR27/28 FR47 FR70 FR87
Vertical Stabilizer
Compared with the current aircraft of the A320 family, the A318 vertical There is a new spar and a new Carbon Fiber Reinforced Plastic (CFRP)
stabilizer fin tip is longer by 750 mm. The new developed tip is completely adaptor box, between the fin base and the fin tip. The metallic rudder tip is
made of Glass Fiber Reinforced Plastic (GFRP). There is an additional fin longer by 100 mm in vertical direction. The rudder trailing edge is increased
leading edge panel. in width by 50 mm.
A320 A318
STA597/RIB12N
STA561/RIB11
All access panels and doors are provided with an identification system. In case all letters of the alphabet have been used, panels are identified as
The identification code exist of three figure to identify the zone and two letters follows.
to clarify the position. - the letter "A" is still the identification letter
- location letters than are
- The first or identification letter identifies the door (panel) in a logical
sequence, i. e. U Top (upper surface)
- from the inside to the outside, or D Bottom (lower surface)
- from the forward to aft. P Left
S Right
The first identification letter is an "A" for each zone. G Floor Panel
X Sidewall panel
- The second or location letter, gives the location of the door (panel) on the Y Ceiling Panel
aircraft if necessary.
T Top (upper surface) Note: The letters I and O are not used. The cabin passenger / crew doors,
B Bottom (lower surface) cargo compartment and main landing gear doors are only identified by the
L Left zone number, since each of these doors is a zone in itself. Doors along the
R Right aircraft center line have the left side zone number. For more rules see AMM
Z Internal J)6 - 40 - 00____________________________________________________ >
F Floor Panel
W Sidewall panel EXAMPLE of the identification of an access door 121AL and 191AT:
C Ceiling Panel
No. of panel 121AL
EXAMPLE : 2 1 A L Zone Suffix Fuselage Position
121 AL Forward Fuselage, first panel in
Zone 120 Bottom (or LH Side (1 ))
191 AT Belly Fairing first panel in Zone 190 at
MAJOR ZONE 100 --------- — 1 Top
MAJOR SUB ZONE 120 -----------
UNIT ZONE 121 -----------------------
ALPHABETIC DOOR SEQUENCE
LOCATION ( l e f t ) -----------------------
Gear
FR8 FH9
tIOAL
FIGURE 27: Access Left Side RADOME, Avionic Compartments, Nose Landing gear
THE CABIN
Cabin seat layout shown in the graphic is the Airbus recommended seat
quantity and pitch based on the design of the airframe. Normally the Airline,
based on needs, modifies these layouts.
A321
16 FIRST CLASS + 169 ECONOMY = 185 SEATS SEAT PITCHES: FIRST 0.91 m (36 in)
ECONOMY 0.81/0.79 m (32/31 in)
A320
i i m u m m m m n n
12 FIRST CLASS + 138 ECONOM Y = 150 SEATS SEAT PITCHES: FIRST 0.91 m (36 in)
________________ ECONOMY 0.81 m (32 in)
8 FIRST CLASS + 116 ECONOMY = 124 SEATS SEAT PITCHES: FIRST 0.91 m (36 in)
ECONOMY 0.81 m (32 in)
i m i m s i i u r n
8 FIRST CLASS + 99 ECONOMY = 107 SEATS SEAT PITCHES: FIRST 0.91 m (36 in)
__________ ECONOM Y 0.81m (32 in)
COCKPIT PRESENTATION
The cockpit has adjustable seats for two crew members, a third occupant seat
and, depending on the configuration a folding seat for a fourth occupant.
Various furnishings and equipment are installed in the cockpit for the comfort,
convenience and safety of the occupants.
OVERHEAD PANEL
The controls of most aircraft systems are located on the overhead panel.
The overhead panel is divided into two main sections:
> a FWD section including the system panels,
> an AFT section including mainly the circuit breaker panel.
-ott-
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GLARESHIELD
The Flight Control Unit (FCU) includes the EFIS controls, and is used for
control and monitoring of the Auto Flight System (AFS). It is located on the
glareshield.
The "Master Warning" and the "Master Caution" lights are also located on the
glareshield.
The enhanced single aisle aircraft main instrument panel instrumentation has
been updated. Liquid Crystal Displays (LCDs) replace the existing CRTs. A
single integrated electronic indicator, the Integrated Standby Instrument
System (ISIS) replaces the standby instrumentation: Standby horizon,
Airspeed indicator and Altimeter.
CENTER PEDESTAL
The center pedestal ergonomic design of the SA family aircraft gives the flight
crew efficient access to multiple system controls without compromising
safety.
SIDE CONSOLES
The Aircraft nose wheel is steerable. The flight crew operates the Nose
Wheel Steering (NWS) by using the NWS tillers mounted outboard of the
SSC on the same side console.
Behind the most forward side console are installed several other
compartments along the outboard sides of the cockpit. These side consoles
are used as stowage space for documents, oxygen masks, fire extinguisher
and microphone and headset connections
COCKPIT PHILOSOPHY
Prior to the design of the A320 family aircraft, the designers examined
previous generation aircraft cockpit system indications. A decision was
made on the system indicator lights on the overhead panel that indicator
lights do not come on when systems are in normal operation and there are
no failures.
Most of the pushbuttons with light have two stable positions: pressed in
and released out, each position is related to a control signal sent to a
system.
Pressed in (recessed):
> normally used system activation (AUTO or ON),
> temporarily used system activation (ON),
> system activated for maintenance operation (ON) or override
(OVRD).
PR ESSED IN
FAULT LIG H T ON
S Y S TE M A CTIVATED
FAULTY C O N D ITIO N
R ELEA SED O U T
O FF LIG H T ON
SYSTE M DEACTIVATED
The pushbuttons light and annunciator lights are in different colors according
to their function.
In normal operation, only green lights and, sometimes, blue lights come on.
(20VU)
ΑΟΕΚΤ 3
I SQUIBII
FAULT
AMBER IS USED FOR A FAILURE
NEEDING AWARENESS BUT
OFF
NO IMMEDIATE ACTION
This Chapter 05-50-00 includes the maintenance checks that you must do
when a flight crew report shows abnormal flight conditions.
Such maintenance actions are divided into two categories of information:
> inspections,
> checks.
A i r N @ v\
SPECIAL OR ABNORMAL TIME LIMITS/ΜΛΙΝΤΕNANCE CHECKS
FLIGHT CONDITIONS: RMetencad Sheds
t* ONACALL
1. GENERAL.
THIS CHAPTER INCLUDES THE FOLLOWING SECTIONS
05-20-00: SCHEDULED MAINTENANCE CHECKS
• 05-50-65? UNSCHEbULED MAINTENANCE CHECKS'Λ
Ummmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
MPD
FIGURE 37: SCHEDULED MAINTENANCE TASKS&CHECKS IN MPD & UN-SCHEDULED MAINTENANCE IN AMM SECTION 05-50-00
The MPD details these airworthiness related items in the "Time controlled
Items" and "Life Limits" sections.
SYSTEM S
POW ER STRUCTURE
AMM
PLANT
PROGRAM PROGRAM
PROGRAM SIL
ZO N A L TIME LIFE
VISUAL C O N TR O LLE D
ITEMS LIMITS
INSPECTIO NS
OPERATOR MUST A D JU ST ITS OW N M A IN TEN AN C E PROGRAM
__________________________ - O
MOST APPROPRIATE USAGE PARAMETER
FLIGHT HOURS, CALENDAR TIME, CYCLES ON THE A IR C R A FT
AS DEFINED PER LATEST MPD REVISION
Jacking
You must lift the aircraft at three points on the structure with three hydraulic Note:
jacks. One point is under the forward fuselage at FR9. The two other points You must not use the safety stay to lift the aircraft.
are under the wings at the Ribs 9. When the aircraft is on the jacks, put a You can lift the aircraft at the forward jacking point when the tires and
safety stay between FR73 and 74. This prevents any accidental movement of shock absorbers deflated.
the aircraft. You must not use the safety stay to lift the aircraft. You can lift You can lift the aircraft at the forward jacking point only, with the
the aircraft with jacks when the tires and the shock absorbers are deflated. wheels of the main landing gear on ground.
You can lift the aircraft at the forward jacking point only, with the wheels of
the main landing gear on the ground.
Before you lift the aircraft with jacks make sure that the weight of fuel is
applied equally on the two sides of the aircraft centerline. Make sure that the
aircraft is stable before you lift it with jacks. You must not lift the aircraft with
the safety stay. Before you lift or you lower the aircraft make sure that there
is no equipment adjacent to it (that can cause damage). Make sure that no
other work is being done.
During jacking the maximum load at each hydraulic jack must be observed and
not exceeded.
Further more the aircraft has to be leveled to zero when starting to jack. That
zero level must be checked and observed during lifting on a trim indicator at
the fueling station
gaming: that the aircraft is stable before you lift it with jacks. |
\Varning: not to lift the aircraft with the SAFETY STAY ( jack at the aft
1jselage position)
■-
r λ
1Varning: the SAFETY STAY is removed before you do landing gear
<ixtension and retraction tests. Damage to the fuselage occurs if the aircraft
i noves during the tests.
M AX. PE R M IT TE D
A IR C R A F T W E IG H T 57.000 kg 59.000 kg 69 .000 kg
FO R JA C K IN G
FIGURE 40: Jacking Points
- Make shure that the ground safety locks are installed on the landing
gears.
- The hydraulic jacks have to be positioned from behind to prevent
damage to the sensors of the weight and balance system.
- The aircraft can be lifted at the landing gears up to its max. weight to
change wheels.
- Make sure that the parking brake is released.
- use the right nose landing gear jack adapter and install that tool
correct.
Never lift the landing gear outside of the ball pad, severe damage to the
landing gear makes gear change madatory.
Aircraft operated under part 125 are required to be weighed at least once This procedure gives data to find the operating empty weight of the aircraft
every 36-calendar months. Both the operator/applicant's OpSpecs and and to calculate the center of gravity.
manual must reflect this requirement.
Note: You can do this operation with the shock absorbers and the tires
Use of Fleet Weights deflated. To get accurate results, we recommend to weigh the aircraft on a
level area in a hangar with:
A fleet generally is considered to be three or more aircraft of the same model - the hangar doors and windows closed.
and configuration. This allows realistic averages to be determined. Aircraft - the hangar heating, air conditioning and ventilation systems stopped. Wind
operating under fleet weights must be weighed in accordance with the ^and air flows prevent accurate results.
operator/applicant's instructions. The operating weights and center of gravity
position must be within established limits. The use of fleet weights is Check of the Fluid Levels
authorized by OpSpecs. An operator's empty fleet weight is determined by
averaging aircraft weights as follows: Do a check of the engine oil level and refill if necessary 12-13-79-610-001.
Do a check of the APU oil level and refill if necessary 49-90-00-600-004. Do
Fleet size weighing policy: a check of the hydraulic fluid level in the systems 29-30-00-200-002 and refill
- 3 aircraft: Weigh all aircraft. if necessary 12-12-29-611-001 or 12-12-29-611-002. Do a check of the IDG
- 4 to 9 aircraft: Weigh 3 aircraft plus at least 50 percent of the number over oil level and refill if necessary 24-21-00-210-046. Make sure that all the fire
3. extinguishers, oxygen masks and safety belts are in position. Check of the
- Over 9 aircraft: Weigh 6 aircraft plus at least 10 percent of the number over Pressure of the MLG and NLG Shock Absorbers and Check of the Tire
9. Pressure.
Scales used to weigh passengers, aircraft, cargo, and baggage must be Removal of Components
calibrated and traceable to a national standard. Calibration must be
performed in accordance with the civil authority for weights and measures Remove all tools and protection devices from the aircraft.
having jurisdiction over the area in which the scales are used. The frequency
of testing depends on use and handling. An operator/applicant may use a Aircraft Maintenance Configuration
contractor to weigh items required to be weighed. However, the
operator/applicant is responsible for ensuring the contractor complies with Retract the spoilers 27-60-00-866-002. Retract the flaps 27-50-00-866-009.
the operator/applicant's approved weight and balance control program. This Retract the slats 27-80-00-866-005 or 27-80-00-866-008.
includes ensuring scales are calibrated and tested in accordance with the
Make sure that all flight control surfaces are in the neutral position.
operator/applicant's policies and procedures manual.
Externally and internally examine the aircraft to make sure that all the
weighing conditions are correct (galley equipment, ground power units
connected, etc.).
Defuel the aircraft for the weight and balance procedure. Close Access
Close the NLG doors if opened 32-22-0010-001. Close the MLG doors if
opened 32-12-00-410-001. Close the doors of aft and forward cargo
compartments if opened 52-30-00-860-002. Close all the access
doors/panels if opened. Close the passenger/crew doors 52-10-0010-001.
Weigh the Aircraft and Calculate the Position of the Center of Gravity
In the following, we only discuss the weighing procedure with the aircraft on
till its wheels. Refer to the Weight and Balance Manual to weigh the aircraft
and calculate the position of the center of gravity WBM 1-80-05. See "Extract
from Weight & Balance Manual" on page 3.
Drain the remaining fuel. (Ref. TASK 28.25.00-650-003) Tow the aircraft on
the weighing platforms. Measure and record the attitude of pitch of aircraft to
fill in the weighing form report. Read the figures of weight from each platform
and fill in the weighing form report. Extract from Weight & Balance Manual.
QUICK LEVELING
Leveling Methods
There are different methods for leveling the aircraft when on jacks. These
192MB
are:
- Quick Leveling using the Attitude Monitor
- Quick Leveling with a Spirit Level in the FWD Cargo Compartment
- Quick Leveling with a Spirit Level in the Passenger Compartment
- Quick Leveling Procedure with the ADIRU
Aircraft Lifting
Aircraft Leveling
Operate the jacks of the aircraft to move the bubble to the D4 position.
Jote: Do not put the safety stay in position before you make the aircraft Reference Designation
3vel. 07-11-00-581-001 Lifting for Aircraft MaintenanceOperations
07-11 -00-586-002 Lowering of the Aircraft for Maintenance Operations
31 -36-00-740-008 Access to the Parameter Call-Up Menus
Leveling of the Aircraft
34-10-00-860-004 IR Alignment Procedure
34-10-00-860-005 ADIRS Stop Procedure
Put the spirit level on a track, in the Y axis, perpendicular to the tracks, and
operate the hydraulic jack below the wing to get the transverse alignment.
Aircraft Maintenance Configuration
Put the spirit level a track, in the X axis, and operate the hydraulic jack below
the fuselage to get the longitudinal alignment. When you have done the
1. Do an IR alignment procedure 34-10-00-860-004.
longitudinal alignment, do a check of the transverse alignment.
2. Get access to the parameter call-up menus 31-36-00-740-008. See
"Access to the Parameter Call-Up Menu" on page 3.
3. On the MCDU keypad enter the alpha call-up code into the scratchpad:
- PTCH for the pitch angle to do a check of the longitudinal alignment,
- ROLL for the roll angle to do a check of the transverse alignment.
General
Towing is an operation which consists In pushing or pulling an aircraft with a Warning: Make sure that when the aircraft moves with its own power Λ
tractor. The tractor is connected to the aircraft by a towbar attached to a nose on the ground
landing gear fitting. On soft or muddy ground, the towing may be carried out
using the main landing gear attachment points. The aircraft may be towed or no person go where the aircraft can cause them injury or can kill them
pushed: no objects stay where the engine can blow them away or can pull
- at maximum ramp weight ^them into the engine by suction. ^
- with engines shut down or running at idle.
During this operation, one person is required in the cockpit in order to Warning: Obey these safety precautions during towing, pushback or
operate the brakes if necessary. Two other people are required to monitor movement of the aircraft.
the wing tips to prevent collisions. Make sure that the path of the aircraft is clear.
Make sure that no persons sit or stand on the tow bar or use the tractor as a
Precautions ^transporter this is to prevent the risk of injury. j
Before starting the towing operations, several precautions must be taken: Warning: The person who operates the brakes from the cockpit during
- the engine cowls must be closed towing or taxiing must have his seat belt attached.
- the dimension H, representing the shock absorber travel, must be no more Jf not, there is a risk of injury if the aircraft stops suddenly.
than 11.8 in (300 mm) as not to damage the wheel centering cams used
during nose landing gear retraction.
Caution: Set and calibrate the towing and turn shear pins before you tow or
- the wheels must be in the aircraft centerline.
push back the aircraft.
This is to prevent high loads which can cause damage to the nose landing
The maximum authorized steering angle, on each side of the aircraft
jgear and / or the aircraft structure. ^
centerline, is limited to 95°. In the engine running configuration this angle is
only 40°, thus the tractor is kept out of the engine inlet suction areas. Now
that these precautions have been taken, we shall have a look at the actual Caution: Do not tow or move the aircraft on the ground if the engine cowls
towing operation. Make sure that the safety ground locks are installed on the are open.
main landing gear stays. Check that the nose landing gear downlock safety Movement of the aircraft with the engine cowls open can cause damage to
pin is installed on the nose landing gear. Check that the wheel chocks are in Lthe cowls and the nacelle structure. Λ
position.
WfTH RUBBER
FIGURE 47: Towbar
On the nose wheel steering deactivation box, set the ground towing control In order to communicate with the control tower during towing operations,
lever to the TOWING position. Lock the lever with a safety pin. In the cockpit: press In the "VHF" pushbutton and select the control tower frequency on the
Radio Management Panel. Then, press in the "VHF" pushbutton on the Audio
> On the ECAM, the 'NOSE WHEEL STEERING DISCONNECTED’ Control Panel and adjust the volume. In order to dialogue with the ground
message appears. mechanics set the interphone Radio switch on the Audio Control Panel to the
> On the central pedestal, set the Parking Brake control to OFF. On the Interphone position, and press in the Interphone reception pushbutton.
brake yellow pressure triple-indicator, the Indications drop to zero.
> On the other hand, on the same triple-indicator, make sure that the Operation
accumulator pressure is correct:
> the nominal pressure is 3000 PSI (206 bar) Having taken all these precautions, tow the aircraft slowly and smoothly. It is
> the minimum pressure is 1500 PSI (103 bar) recommended to stop the towing operation with the nose wheels in the
aircraft centerline. Disconnect the tow bar from the nose landing gear towing
This 3000 PSI pressure permits 7 actions on the brake system. On the attachment, then move the tractor away. On the nose wheel steering
ECAM, the PARKING BRAKE message disappears. On the nose wheel deactivation box, the towing control lever returns to its normal position when
steering deactivation box the orange Parking Brake light goes off. Having the safety pin is removed, Position the wheel chocks.
taken all these precautions, let's install the towbar.
Close Up
Towbar
In the cockpit, the "NOSE WHEEL STEERING DISCONNECTED message
The towbar comprises: disappears from the ECAM. Set the Parking Brake control to ON. The
"PARKING BRAKE message then appears on the ECAM. Check that the
> A damping system to protect the nose landing gear from sudden hydraulic brake circuit pressure is correct. Cut the cockpit/control tower VHF
movements. link by releasing out the VHF pushbutton on the Radio Management Panel.
> Calibrated towing shear pins to protect the landing gear from too high Reset the interphone Radio switch to the neutral position In order to isolate
longitudinal and lateral loads. Install the towbar on the nose landing the interphone system. Reset the various light control switches to OFF. Cut
gear towing attachment. Connect the towbar to the tractor. the aircraft electrical network supply from the electrical system control panel.
On ground, stop the ground power unit and disconnect the connector.
Lighting System
As the aircraft electrical network is supplied by a ground power unit, set the
Exterior/Light/Navigation and Logo switch to ON. If the towing is carried out
by night, set the Interior/Light/Dome switch to Bright, and if anti-collision
lighting is required by the local airport regulations or airline procedure set the
Exterior Light Beacon switch to ON.
M A IN U N O f A C A R ft tA C t LEG
<L
IN L E T S U C TIO N
DANGER AR EA
G R O U N D ID LE
1.5 m/5 ft
FIGURE 52: Allowed Towing Angles with Engines running (Idle Power)
Note: For aircraft with cabin and/or cargo compartment(s) floor panels
removed, smooth and low-speed taxiing is recommended.
TURNING RADII
The movement of the aircraft with its power on the ground is called taxi of
the aircraft. During taxi of the aircraft, the minimum turning radii must be
respected.
CO
oo
o
TURN 73.20° 70.03°
R5 51.3 54.5 60 74
15.6 16.6 18.3 22.6
58.8 64.9 71.9 80.3
R6
V 17.9 19.77 21.91 24.5 J
FEETS
METERS
DANGER AREAS Note that the entry corridor must be closed for wind directions greater than
90°. There is no safe access corridor when the engine is running above
Safety precautions must be taken to avoid danger from engine suction and minimum idle. Depending on the distance from the running engine and on
exhaust areas. Access to the engine is only allowed through the entry its power setting, it is necessary to wear ear protection and to respect the
corridor. maximum time exposure.
Parking
> Wheel chocks in front of and behind main and nose landing gearwheels.
> Parking brake "ON".
> Nose wheels should be in a straight line.
> Flaps, slats, spoilers, speed brakes and thrust reversers retracted.
> Stabilizer set to neutral.
> Cockpit windows closed.
> Doors closed.
STORAGE PROCEDURE
Cleaning of the Aircraft
Certain maintenance tasks must be performed to prepare the aircraft for
storage. During the storage period, periodic ground checks must be If necessary, clean the aircraft externally.
performed. If necessary, clean the aircraft internally.
Certain tasks must be performed to return the aircraft to operation after the
storage Safety Precautions
STORAGE PROCEDURE (STORAGE NOT MORE THAN 6 MONTHS) Park the aircraft on a flat surface. Make sure that the wheels of the nose
landing gear are on the aircraft axis and the aircraft points into the wind.
Install the safety devices on the landing gears .
CAUTION : MAKE SURE THAT YOU OBEY THE MAINTENANCE Put the wheel chocks in position:
PROGRAM FOR STORED/ PARKED For the NLG:
AIRCRAFT. DO NOT CHANGE OR STOP THE MAINTENANCE > in front of and behind the wheels.
PROGRAM WITHOUT APPROVAL FROM YOUR LOCAL AUTHORITIES. For the MLG:
> in front of and behind the wheels.
CAUTION : DURING THIS PROCEDURE:
- MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES, * '
LOCKING DEVICES AND WHEEL CHOCKS ARE IN POSITION. Note: The wheel chocks on the nose landing gear and the parking brake
- KEEP THE ACCESS PLATFORM AT A SUFFICIENT DISTANCE FROM _______ give more safety in bad weather.____________________________
THE AIRCRAFT (IN WIND, SHOCK ABSORBER REBOUND CAN CAUSE
MOVEMENT OF THE AIRCRAFT). Make sure that the flaps, the slats, the spoilers and the thrust reversers are
retracted.
General Make sure that the THS is set to two degrees up.
Put a WARNING NOTICE in position to tell persons not to operate the
If aircraft storage is in high wind conditions: systems during the aircraft storage procedure.
Ground the aircraft.
> do a check of the aircraft stability
> moor the aircraft if necessary. Aircraft Configuration
AIRCRAFT STORAGE
STORAGE PROCEDURE
Protection of the wheels
Procedure We recommend to install used tires or wheels with used tires.
Lubricate the bearings with COMMON GREASE.
Flushing of the Air Data System Make sure that there is no corrosion on the brakes and on each half wheel
Flush the total pressure line of the Air Data Module. Do a check of the tire pressures.
Flush the static pressure line of the Air Data Module . Protect the brakes and the wheels with STORAGE PRESERVATION
Drain and flush the standby static and standby total pressure lines of the
Air Data Module. Protection of the Water and Toilet System
Protection of the Landing Gears and the Wheels Protection of the potable water system
If the storage period is more than 2 days:
Protection of the landing gears > drain, flush and dry the system if necessary .
Protection of the toilet system
Apply COMMON GREASE: If the storage period is more than 2 days:
> on the sliding tube of the shock absorber > drain, flush and disinfect the system if necessary.
> on the actuator rods
> on the uplock mechanism. Protection of the fuel system
Clean all the actuator rods and apply a thin layer of HYDRAULIC FLUIDS.
Protect the bottom sections of the landing gears with STORAGE
PRESERVATION .
Apply SPECIAL MATERIALS on all hydraulic unions in the NLG, MLG
wheel-well bays.
Seal the fuel NACA air intakes and the overpressure protector outlet (trim
and wing tanks) with fine nylon netting and adhesive tape.
ISSUE 1, 12 Aug 2016 FOR TRAINING PURPOSES ONLY Page 95
Airbus A318/A319/A320/A321 (CFM56) and
Airbus A319/A320/A321 (IAE V2500) ATA 05-20
(sub-) cat.B1.1/ B2 AIRPLANE GENERAL AVIET TRAINING
Disconnect and remove the batteries 2PB1 and 2PB2.
Protection of the Oxygen System
Close-up
Close the valve of the crew oxygen-cylinder assembly.
In the cockpit, on the panel 21VU, push the OXYGEN/CREW SUPPLY Close all the pressurized access doors.
pushbutton switch (the OFF legend goes off). Close the passenger/crew doors .
On one of the oxygen masks, operate the PRESS TO TEST AND RESET Close the FWD and aft cargo-compartment doors .
slide a sufficient number of times to make the system empty. Close all the landing gear doors .
On the panel 21VU, release the OXYGEN/CREW SUPPLY pushbutton Close all the access door panels that you opened during the storage
switch (the OFF legend comes on). procedure.
Seal with STORAGE PRESERVATION and adhesive tape all the openings
that give access to:
- the passenger compartment,
Protection of the Rain Protection System - the cockpit,
- the cargo compartment,
Do the deactivation of the rain repellent system . -the APU,
Put plastic bags or films on the two spray nozzles and attach them on the - the engines,
structure with adhesive tape. - the landing gears.
Remove all the protective equipment from the engines, the APU, the Inspection and Test of Fire Protection
probes.
Remove the protection from the cockpit, the passenger seats and the Engine fire protection
carpets. APU fire protection
Cargo-Compartment fire protection
Inspection of the Doors Lavatory fire protection
Portable fire-extinguishing.
Make sure that the doors open and close correctly.
Inspection and Test of the Hydraulic System Install the engine if removed
Do the engine depreservation if it is not removed .
Do an analysis of the hydraulic fluid . Do the depreservation of the IDG.
Do a check of the fluid level in the hydraulic reservoirs . Change the oil of the pneumatic starter.
Do a test of the hydraulic shut-off valves . Start the engines, make them turn for one minute .
Do an engine run-up for the two engines .
Inspection and Test of the Landing Gears Stop the engines .
After shutdown, do a check of the engines for oil, hydraulic and
Do a general visual inspection of the nose landing gear. fuelleakage.
Do an inspection of the main landing gear.
Lubricate all the landing gears. Test of the Bleed System
Do a test of:
- the extension and retraction of the landing gear Do a test of the bleed system .
- the free-fall extension .
Do a test of:
- the nose wheel steering with the handwheel
- the nose wheel steering with the rudder pedals .
Close-up
General General
This document shows the placards, stencils and markings and gives their Standard type No.1 label
location on the aircraft. Standard type No.2 label
R This chapter has the parts that follow: FOTOFOIL type No.3
Placards and markings on the external side of the aircraft (Ref. ATA Standard No.1 and 2 labels are in plastic material with white letters on black
11- 20) matt finish.
Placards and markings on the internal side of the aircraft (Ref. ATA Type No.3 labels are in 0.076 mm (0.002 in.) metal foil for use in skydrol
11-30). zones with white letters on black matt finish.
For more information about panel location, refer to AMM Chapter 06. Label Replacement
Use the AMM Chapter 06 as the primary reference.
There are three types of placards and markings ATA 100 specification. This chapter gives the replacement procedure of the different types of labels:
Note: This list does not include all the labels installed on the aircraft. The
installation or replacement of labels or instruction placards attached by
different types of threaded fasteners or rivets is not given below since no
^special procedure is necessary. Λ
GROUND HANDLING
SERVICING POINT
The ground service connections layout is the same on the AIRBUS A318 and
A319.The main difference between A320 and A321 servicing point is a
second potable water draining panel in the center of the A/C on the A320.
10
1 LAVATORY S E R V IC E D O O R 7: H Y D R A U L IC S Y S T E M G R O U N D S E R V IC E PANEL
2 P O TA B LE W A TE R S E R V IC E P A NE L 8: E N G IN E O IL F IL L IN G C O N N E C T O R
3 W A TE R D R A IN P A N E L 9: R E F U E U D E F U E L C O U P L IN G
4 EXTERNAL PO W ER RECEPTACLE 10: G R A V IT Y F IL L IN G P A N E L
5 G R O U N D S E R V IC E C O N D IT IO N E D A IR C O N N E C T IO N 11 R E FU E LTD E FU E L C O N T R O L P A NEL
6 H P A IR G R O U N D C O N N E C T O R : 12: A P U O IL FIL L IN G C O N N E C T O R
-G R A V IT Y FIL L IN G P A NEL 13: ID G O IL FIL L IN G C O N N E C T O R HP: High Pressure
- P R E S S U R E FIL L IN G C O N N E C T IO N • * O P T IO N IDG: In te g ra te d D riv e G e n e ra to r
V
(*> N O T A V A IL A B L E O N Α 3 1 Θ ΙΑ 3 1 9 .
O P T IO N A L O N A 3 2 0 .
PALLET PALLET
LOADER LOADER
(Option) (Option)
CATERING
VEHICLE
CATERING
GROUND VEHICLE
POWER UNIT
LAVATORY
VEHICLE
FUEL
VEHICLE
(option)
TURNING RADII
The different turning radii are shown on a steering diagram. "Y" is the
distance between the centerline of the A/C longitudinal axis (X-axis) and the
theoretical center of turn for turning radius. "A" matches the minimum turning
width for a 180° turn. Ύ, A" and the radii "R3, R4, R5 and R6" values depend
on two parameters: effective turn angle and steering angle.
EFFEC
TU R N
73 ,2 0 " 70.03 d 70" 73d
FE E T/IN C H E S
METERS
M IN IM U M
PAVEMENT
WIDTH FOR
ISO·' TURN
General (Airframe) The World Airlines Technical Operations Glossary (WATOG) definition of
Ground Support Equipment (GSE) is:
This chapter contains these five general sections: equipment required on the ground to support the operation and maintenance
of the aircraft and all its airborne equipment.
Standard Practices
Airbus divides GSE into two categories:
This section contains procedures which apply to many areas of the airplane. > tools,
General maintenance practices, removal and installation, and cleaning and > standard GSE.
painting procedures are given in this section. Some standard practices in this > Tools can be split into two categories:
chapter apply to the engine build-up components. Standard practices that > standard tools,
apply to the basic engine are given in Chapter 70, Standard Practices - > specific tools.
Engine.
STANDARD TOOLS
Standard Torque Values
Standard tools are hand tools such as spanners, sockets, gauges, torque
This section contains the standard torque values applied to bolts, nuts, wrenches...
clamps couplings, and tube fittings.
The specifications (size, range, capacity, accuracy...) are given in the related
Inspection/Check Aircraft Maintenance Manual (AMM) task to let operators use the tool brand of
their choice.
This section contains inspection conditions for the control cables.
Standard tools for Aircraft Maintenance are all in US units. Metric tools
Specifications and Materials maybe required for shop maintenance.
This section contains all of the consumable materials specified in the They are not required for aircraft maintenance but will be required to maintain
Maintenance Manual. Airbus specific tools and, in some cases, for aircraft component maintenance
in the shop.
Grounding
This section contains procedures to attach a static ground onto the airplane
and precautions for electrostatic sensitive devices.
SPECIFIC TOOLS
Specific tools are tools designed by Airbus or by its vendors to carry out given
maintenance tasks on the aircraft or one of its components. All maintenance
tools for "on - aircraft" maintenance such as the AMM, Trouble Shooting
Manual (TSM)... and for "off - aircraft" maintenance such as the Component
Maintenance Manual (CMM) are found in the Support Equipment Summary
(SES) document.
The SES covers all Airbus aircraft types and all associated documentation.
If a tool does not appear in the SES it is not a tool for Airbus aircraft or
equipment.
All specific tools called up for "on - aircraft" maintenance in the AMM
and the TSM are illustrated in the Tool Equipment Manual (TEM).
Bxrssr#
STANDARD GSE
Airbus considers as standard GSE any GSE which is not designed for a
specific aircraft type, but it can/could be used on a number of different aircraft
types.
Standard GSE includes, but is not limited: tow bars, axle/wheel change jacks,
tripod maintenance jacks, access platforms, hydraulic ground carts, electrical
power units, etc...
ELECTROSTATIC DISCHARGE
ESD Problems
TRIBO-ELECTRIC SERIES
A IR a
HUMAN H A I R
ASBESTOS
R A B B I T FUR
GLASS
MICA
FIG.1 HUMAN A I R POSITIVE
NYLON
WOOL C H ARGE
FUR
LEAD
SILK
ALUMINUM
PAPER
C O T T O N -------------------------------
STEEL
WOOD
AMBER
S E A L I N G WAX
HARD RUBBER
NICKEL/COPPER
BRASS/SILVER
GOLD/PLATINUM
SULFUR NEGATIVE
ACETATE/RAYON
POLYESTER
CHAR G E
CELLULOID
ORLON
SARAN
POLYURETHANE
POLYETHYLENE
POLYPROPYLENE
PVC
KEL-F (CFTE)
SILICON T
TEFLON
ELECTROSTATIC DISCHARGE
ESD Protection
1. Do not touch connectors pins, avoid using flying Leads on pins for testing.
2. Establish good grounds (as for fuelling) if a unit has to be serviced.
3. Put yourself to ground:
Either discharge yourself on the metallic structure or connect yourself to
ground via 200 000, ..., 1 000 000 Ohms or a wrist band with lead and
connector.
4. Wrap up the unit in conductive plastic foil or use a conductive (black) bag.
5. Protect the unit by placing protective caps on the connectors.
6. Place the unserviceable unit in its re-usable shipping container.
SAFETY ITEMS/INTERFACES
B2: Mechanical Interface
GENERAL
For avionic systems which interface with mechanical systems, some
General safety Precautions selected
safety items are listed here:
General safety precautions are part of module 7 ’’Maintenance Practices”. When Auto Flight Systems are operated or tested, electrical actuators may
start operation. With hydraulic power active, hydraulic actuators may also
Specific safety Precautions start operation.
Keep surfaces clear.
For each aircraft type, there are some special safety precautions.
This requires special awareness for safety during operation or when a task is This may affect automatic slat systems and automatic ground spoiler
performed. The identification of safety relevant will be discussed in the Training systems.
Manual for the related aircraft system. > When any task of an aircraft system requires the Air/Ground
Additionally, in the Training Manual for aircraft documentation shows how System to be set to the Flight condition, many other systems are
safety items are identified in the Aircraft Maintenance Manual. also affected. Note the safety items for the air/ground sensing
system.
B1: Avionics Interface > HF must not be used when the aircraft is fuelled or defueled.
> Weather Radar must not be used when the aircraft is fueled or
For mechanical systems which interface with avionic systems, some selected defueled.
safety items are listed here: > Some systems may operate depending on airspeed. When air data
> When the aircraft is fuelled or defueled, Weather radar and HF must not test equipment is used, this all consequences must be regarded.
be used.
> When any task of an aircraft system requires the Air/Ground System to
be set to the Flight condition, probe heating systems and many other
systems are also affected.