Professional Documents
Culture Documents
Plastics
Sandeep Gupta (S.Gupta@MotilalOswal.com); +91 22 3982 5544
Somil Shah (Somil.Shah@MotilalOswal.com); +91 22 3312 4975
Mohit Baheti (Mohit.Baheti@MotilalOswal.com); +91 22 3010 2492
The Big Leap | Plastics
Companies .......................................................................................................................... 13
June 2018 2
The Big Leap | Plastics
India is set to see a major overhaul in the trade structure in favor of the organized
sector (refer our inaugural edition of “The Big Leap” series). Though the
government’s initiatives (such as demonetization and GST, among others) are in
the right direction, we continue believing that the shift will be prompt for some
sectors, gradual for others, and might remain challenging for a few.
In this edition, we focus on the INR1.8t Indian Plastics industry. We have chosen to
look at the industry from the trade shift perspective, given that it is highly
fragmented – numerous unorganized players account for 44% of the industry. Our
ground research and channel checks suggest that changes in administrative
procedures under GST using technology platform and effective implementation of
e-way bill are likely to help hasten the shift towards formal trade.
Big Leap Report – Huge opportunity for shift of trade to organized players
Volume 2.2
The Plastics industry remains fragmented. High indirect tax incidence, liberal tax
administration/monitoring and a short supply chain have thus far supported the
dominance of unorganized players that account for 44% of the industry.
However, we note that the market share (in value terms) of organized players
has increased from 45% in FY12 to 56% in FY17, driven by (a) growing brand
awareness, (b) growth of organized retail, and (c) the formal segment’s ability to
offer better quality and greater convenience.
The industry primarily comprises of four components: Packaging, Pipes,
Industrial Products, and Consumer Products. Of these, Consumer Products,
Pipes, and Packaging have significant presence of unorganized players.
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Exhibit 2: Per capita plastic products consumption remains low in India (kg) – FY15
109
65
38
32 28
11
Unorganized Unorganized
45% 44%
FY12 Organized FY17 Organized
55% 56%
June 2018 5
The Big Leap | Plastics
CONSUMER INDUSTRIAL
PLASTIC PRODUCTS PACKAGING PRODUCTS
PIPES PRODUCTS
PVC Pipes, CPVC Pipes Furniture, Housewares Flexible packaging film For automobiles:
Systems, Injection products Moulded parts, such as
Moulded PVC fittings Protective Packaging dashboards and other
Polypropylene Random Products interior and exterior parts
Copolymer pipes and Cross Laminated Film Plastic body for
fittings products consumer-durable
HDPE Pipe Systems, products
Inspection Chambers and Material handling
manholes. products, such as pallets,
Bath fittings, Roto crates and bins.
moulded Tanks and
Fittings
20%
40% Unorganized
Unorganized
INR300b INR31b
Organized Organized
60%
80%
10%
90%
June 2018 6
The Big Leap | Plastics
The Indian government has taken various initiatives (such as demonetization and GST)
to shift trade to the formal economy.
We believe that for the Plastics industry, effective implementation of GST and e-way
bill will plug loopholes like bill-to-ship-to, geography-based exemptions (that existed
during the erstwhile regime), and un-recorded purchases in the near term. Data
analytics will gradually address the loophole of managing the input-output ratio over
the medium term.
Also, due to formalization of the end-user industry, the shift in the B2B segment
(primarily Packaging and Pipes) will be faster than in the B2C Consumer Products
segment.
However, few challenges in the form of plastic recycling and under-invoicing may still
remain to be addressed for the formalization of the industry.
June 2018 7
The Big Leap | Plastics
GEOGRAPHY
RECYCLING BASED
EXEMPTIONS
Source: MOSL
Players under-reported sales and distributed their turnover over multiple firms
such that they were not covered by the thresholds for applicability of excise.
In the procurement of raw material, dealers utilized geography-based
exemption / mechanisms like bill-to-ship-to (where goods are sent to one
person and the bill is sent to another). This resulted in the chain of goods getting
unorganized though the starting point of the value chain is organized.
Manufacturers (i) purchased polymers directly from unorganized players (by
paying a premium but saving on indirect taxes), or (ii) used recycled polymers
along with virgin polymers. These mechanisms along with understating of
productivity would lead to underreporting of output, which was sold in the
unorganized chain.
Another prominent mechanism used for selling finished products was under-
invoicing of output, especially where value addition was high.
E-way bill and technology platform two key drivers to formalize trade
Under GST, the government intends to employ technology to track end-to-end
credit flow in the value chain. Bilateral validation of invoices, online integration
of data and big data analytics will go a long way in addressing the loopholes in
tax administration.
The IT portal can capture data even if at least one participant in the value chain
sells goods through the organized chain (and hence, is a part of the GSTN).
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The Big Leap | Plastics
Interstate e-way bill was introduced from April 1, 2018 to track the movement
of goods on a technology platform. Our channel checks suggest that
transporters are now hesitant to transport goods without an invoice, given
increased fears of getting caught. Further, various states have gradually
introduced e-way bill for intra-state transportation of goods. This should ensure
better compliance and gradually increase GST collections.
E-way bill being implemented on a technology-based platform plugs certain
loopholes in the earlier regime (Click here to refer to note) – like unrecorded
purchases/sales, using an invoice multiple times, and bill-to-ship-to mechanism.
However, since the e-way bill is applicable to consignments of more than
INR50,000 or above, consignors can split their consignments into small tranches
and transport these using different transporters.
Data analytics will gradually play its part when there is adequate data and help
plug loopholes where participants ‘manage’ their input-output ratio. However,
this is still some time away, as adequate data needs to be collected.
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HIGH
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The Big Leap | Plastics
The value chain for plastic includes refining of crude oil, which is the main
feedstock for manufacturing polymers. The product manufacturers blend
polymers with additives to mold them into final plastic products like pipes,
furniture, houseware, packaging products, and industrial plastic products.
Plastics are also recycled and can be used to manufacture low-grade plastic
products. (Refer to Annexure-3 for the value chain of the plastic industry).
Furniture, houseware, and pipes (partially) are sold in the B2C chain, whereas
packaging, industrial products, and pipes (partially) are sold in the B2B chain.
In a short B2C chain, consumers are indifferent between organized and
unorganized players, as the focus is on pricing. This is primarily due to the fact
that end consumers do not get input credit for taxes paid. Other things being
equal, unorganized players have lower cost, as taxes are not levied. Plastic
processors ‘manage’ their purchases in the unorganized chain to meet with the
demand of the consumers.
In the B2B chain, corporates get input credit of taxes paid; so, GST is a pass-
through. If their output is sold in the organized chain, we believe they will need
to procure their raw material in the organized chain.
For the plastic industry to be organized, we believe the push has to be from end
consumers. If demand is organized, the whole chain gets organized. Hence, we
believe that the B2B conversion will be easier than B2C conversion.
Some instances of shift for the B2B supply chain will be due to:
Formalization of end-use sectors like FMCG (paints, adhesives, biscuits, hair
oil, beverages, dairy, detergents, chips, tea and coffee) will help in
formalization of the plastic packaging industry.
Regulations like RERA will formalize the real estate sector, which will
demand pipes from organized players.
Supreme Industries, Astral Polytechnik, Finolex Industries, MoldTek Packaging,
and Essel Propack are likely to be early beneficiaries of the shift of trade from
the unorganized to the organized segment in the Plastics industry.
June 2018 12
The Big Leap | Plastics
Companies
BSE Sensex: 35,490 S&P CNX: 10,769 June 2018
Supreme Industries
Astral Polytechnik
Nilkamal
Finolex
Mold-Tek Packaging
Wimplast
Essel Propack
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The Big Leap | Plastics
Supreme Industries (SI), founded in 1942, is one of the largest plastic processors
in India, processing over 340kMT annually. It offers the widest and most
comprehensive range of plastic products in India. Its portfolio includes plastic
piping systems, storage and material handling products, molded furniture, XF
films and products (agriculture, industrial), performance films (industrials),
protective packaging products, composite plastic products, and petrochemicals.
In the six decades under the current management, SI has created a place and
brand for itself in a business dominated by unorganized players through regular
innovation and introduction of cost-effective solutions. It has over 25 plants
distributed across India and a strong distribution network of 2,800 channel
partners. SI boasts of strong market presence across all five verticals.
Apart from piping products used in the housing segment, it produces
automobile parts, crates/boxes for material handling, furniture (tables/chairs),
doors/panels for refrigerators, and packaging for edible and hydrogenated oils.
It enjoys sizable market share across each of its four verticals. Plastic piping,
packaging, industrial products, and consumer products contribute ~55%, 22%,
14%, and 7% of its total plastic products revenue, respectively.
Over FY08-18, SI posted 14.6% revenue CAGR and 22% PAT CAGR.
Exhibit 10: Presence in various business verticals Exhibit 11: Revenue mix – 55% from piping
Business Market Share Targeted Customer
Vertical Segment
Plastic Piping 8.4% Potable Water Supply, 7% 2%
System Irrigation, Drainage & Plastic Piping
Sanitation, Housing 14%
Packaging Products
Consumer 10.5% House Hold, Office,
Products Establishments, Institutions Industrial Products
Industrial 13.5% Auto Sector, Electronic 55%
Consumer products
Products Household Appliances, Water 22%
Purification - filters, Soft Drink Others
Companies, Agriculture &
Fisheries
Packaging 25% of protective Industrial Users, Electronics,
Products packaging industry Food Industry, Sports Goods, Source: Company, MOSL
Insulation, Construction,
Agriculture, Floriculture,
Horticulture, Grain Storage,
Tarpaulin, Pond lining
Composite NA Retail / Household
Products
June 2018 14
The Big Leap | Plastics
June 2018 15
The Big Leap | Plastics
Astral PolyTechnik (ASTRA) is one of India’s leading plastic pipe companies, with
leadership in CPVC pipes. It was incorporated by Mr Sandeep Engineer, a
chemical engineer in 1996. It first entered into a relationship with a leading
CPVC player and patent holder in CPVC resin technology, BF Goodrich, which
later became Lubrizol. Later, it entered into a JV (for manufacturing knowhow)
with US-based Specialty Processes LLC, which remains a shareholder until today.
ASTRA has production facilities at Santej and Dholka in Gujarat, and Hosur in
Tamil Nadu for plumbing/drainage systems finding application in agriculture,
industry and fire protection, and electrical conduit pipes, with all necessary
fittings. With its acquisition of Resinova in the UK and Seal It in the US in 2014,
ASTRA has now become a pipes, adhesives and construction chemical company,
with a larger home building materials brand.
It is also augmenting capacity at Ghiloth (Rajasthan) and Hosur (Tamil Nadu)
from 137,708MT to 175,000MT by FY20, which is likely to drive growth.
ASTRA has a strong distribution focus, with 750+ distributors and 25,000+
dealers across India.
ASTRA is a prominent branded player in the CPVC pipes market, with 25%
market share. It is also the fifth-largest player in plastic pipes, with 6% market
share. Over FY08-17, it has clocked 35% revenue CAGR and 32% PAT CAGR.
Exhibit 13: Capacity expansion driver of growth Exhibit 14: Revenue mix – 75% from piping
75%
June 2018 16
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Nilkamal (NILK) is the industry leader in molded furniture and material handling
products. Its product portfolio caters to different industries and a diversified
base of customers, including households, industries, and retail buyers. It also
has presence in the retail business of lifestyle furniture, furnishings and
accessories under its brands, @home and Nilkamal.
NILK has two major business verticals – Plastic (89% of revenue), and Lifestyle
Furniture, Furnishings and Accessories (11% of revenue). The Plastic division
includes verticals like material handling, molded furniture and mattresses.
NILK has ~32% share in the molded furniture segment. Its product portfolio
includes a range of chairs, chair shells, dining tables, center tables, stools, racks,
trolleys, school benches, and planters among others. It sells ~1.4m molded
plastic chairs. It has consistently grown its business on the back of new
products, designs and innovation (hybrid chairs combining metal and plastic).
The ready furniture vertical (offering a range of 450 different products) catering
to homes and offices offers a huge opportunity.
Over FY07-17, NILK reported revenue CAGR of 13.8% and PAT CAGR of 37.7%.
Exhibit 16: Revenue mix – 89% from plastic division
89%
June 2018 18
The Big Leap | Plastics
Finolex Industries (FNXP), founded in 1981, is India’s largest integrated rigid PVC
pipes and fittings manufacturer and third-largest PVC resin manufacturer. Its
plants are located at Ratnagiri, Pune and Goa. It has a combined capacity of
280ktpa for PVC pipes and fittings, a capacity of 272ktpa for PVC resin, and a
43MW captive power plant in Ratnagiri.
FNXP is an established branded player in the domestic PVC pipes market, with
~20% volume share. Over FY08-17, it has clocked 9.5% revenue CAGR and 17.6%
PAT CAGR.
FNXP also enjoys backward integration into PVC resin, giving it a competitive
edge and reducing earnings volatility. It has established strong brand equity and
leadership in the agri segment, which contributes 70% to revenue. 55-60% of
the PVC resin manufactured by the company is for captive consumption.
FNXP is well placed to cash in on growth opportunities, as the government
sharpens focus on enhancing land under irrigation and on improving rural water
and sanitation infrastructure.
It has also ventured into the fast-growing CPVC pipes market (24-25% CAGR)
under the Finolex Flow Guard Plus brand post tie-up with Lubrizol in February
2017. Industry pegs the segment’s growth at 24-25% versus PVC pipes’ 10-11%.
Entry to this high-growth segment should boost the company’s growth.
52% 64%
64% 68% 71% 74%
46%
33% 36% 31% 29% 26%
June 2018 19
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The Big Leap | Plastics
Wimplast (WPL) is a Cello Group company. The Cello brand was established in
1974 under the leadership of Mr G. D. Rathod.
WPL is engaged in the manufacture of plastic moulded furniture, plastic
extrusion sheets, moulds and air coolers. It has manufacturing units in Daman,
Baddi, Chennai, Haridwar and Kolkata, and a corporate office in Mumbai.
WPL pays 1% of its total sales as royalty to Cello. WPL is the third largest player
after Nilkamal and Supreme Industries with a market share of ~15%. WPL
furniture is sold through 15,000 retail outlets.
The company derives 35% of its sales from the western region (with Rajasthan
and Gujarat being key states), 30% from the northern region and the balance
35% from the southern and eastern regions. WPL has a relatively weak presence
in the eastern region.
Chairs, stools, trolleys and tables are sold under WPL’s plastic furniture business.
Chair is its key product. Under its premium chair category, WPL sells gas
injection-moulded chairs, which are sold at 3x the price of normal chairs. ASP for
these premium chairs is around INR1,500, while that for the normal chairs is
around INR410.
WPL has been able to consistently record high operating margins compared to
peers, helped by lower other expenses, higher promotional activity, better
technology, and high strength and better aesthetics of its products.
The company incurs average annual advertising & promotion spends of around
INR50m.
Over FY07-17, it reported revenue CAGR of 21.5% and PAT CAGR of 30.2%.
June 2018 23
The Big Leap | Plastics
Europe
21%
AMESA
37%
Americas
20%
EAP
22%
June 2018 24
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The value chain for plastic includes refining of crude oil, which is the main
feedstock for manufacturing polymers. Manufacturers blend polymers with
additives to mold them into final products. Plastics are also recycled and the
recycled material can be used to manufacture low-grade plastic products.
Sourcing of polymers: It is estimated that 75-80% of polypropylene demand in
India is met by Reliance Industries, with around 20% coming from four
government-run companies – IOCL, Haldia Petrochemicals, BPCL, and GAIL.
Plastic production: It is estimated that about 58% of plastic production is done
using injection molding technology in India. While extrusion technology is used
by 30% of industries, 10% use the blow molding process.
PLASTICS VALUE CHAIN IN INDIA
PARAMETER DETAILS
FOSSIL BASED OR
RENEWABLY SOURCED
FEEDSTOCK
Fossil based: Petrochemical companies distill crude oil in different fractions, of which the naphtha
fraction is the main feedstock for plastic production. This fraction is cracked into monomer building
REFINING blocks (e.g.-ethylene, propylene). Renewably sourced: Different chemical (e.g.- bio refineries) are
used to convert biomass or greenhouse gases into the same or different monomers as the ones
derived fro fossil feedstock.
MONOMERS
Plastic producers combine a large number of monomers to form polymer chains in a chemical
POLYMERISATION process, called polymerisation. The type of monomers and the structure of the resulting polymer
define the polymer's characteristics.
POLYMERS
Compounders prepare plastic formulations by mixing and/or blending polymers and additives into
COMPOUNDING
process-ready pellets
PLASTICS
PACKAGING
Packaging manufacturers design and manufacture packaging items.
MANUFACTURING
PACKAGING
BRAND OWNER/
Brand owners and consumer good companies package their products or goods
CPG COMPANY
PACKAGED GOOD
RETAILER Retailers put packaged goods onto the market
PACKAGED GOOD
The user most often unpacks the product or good and most often discards the packaging. Often
USER
collection bins combine plastic packaging with other, plastic and non-plastic after use material
MIXED AFTER USE
PACKAGING
Resource management companies collect (often mixed) consumer as well as commercial after use
COLLECTION
materials.
MIXED AFTER USE
PACKAGING
After use materials collected for recycling go to Material Recovery facilities(MRFs) or sorting facilities
where they are sorted in various fractions(plastics by type, paper, glass, ferrous metals, nonferrous
SORTING
metals, organics, rest fraction).The after use plastic types that have been separated out are bladed
for recycling.
BALED AFTER USE
PACKAGING
Reprocessors/recyclers conduct some additional sorting steps. Afterwards (in the case of mechanical
REPROCESSING recycling) the material is shredded, cleaned, dried, sometimes sorted by color and compounded to be
eventually re-granulated into process ready pellets again.
June 2018 28
The Big Leap | Plastics
Injection
Moulding, 58%
Others,
2%
June 2018 29
The Big Leap | Plastics
NOTES
June 2018 30
THEMATIC/STRATEGY RESEARCH GALLERY
Explanation of Investment Rating
Investment Rating Expected return (over 12-month)
BUY >=15% The Big Leap | Plastics
SELL < - 10%
NEUTRAL > - 10 % to 15%
UNDER REVIEW Rating may undergo a change
NOT RATED We have forward looking estimates for the stock but we refrain from assigning recommendation
*In case the recommendation given by the Research Analyst becomes inconsistent with the investment rating legend, the Research Analyst shall within 28 days of the inconsistency, take appropriate measures to make the recommendation consistent with the investment rating legend.
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instruments. Nothing in this report constitutes investment, legal, accounting and tax advice or a representation that any investment or strategy is suitable or appropriate to your specific circumstances. The securities discussed and opinions expressed in
this report may not be suitable for all investors, who must make their own investment decisions, based on their own investment objectives, financial positions and needs of specific recipient. This may not be taken in substitution for the exercise of
independent judgment by any recipient. Each recipient of this document should make such investigations as it deems necessary to arrive at an independent evaluation of an investment in the securities of companies referred to in this document
(including the merits and risks involved), and should consult its own advisors to determine the merits and risks of such an investment. The investment discussed or views expressed may not be suitable for all investors. Certain transactions -including
those involving futures, options, another derivative products as well as non-investment grade securities - involve substantial risk and are not suitable for all investors. No representation or warranty, express or implied, is made as to the accuracy,
completeness or fairness of the information and opinions contained in this document. The Disclosures of Interest Statement incorporated in this document is provided solely to enhance the transparency and should not be treated as endorsement of the
views expressed in the report. This information is subject to change without any prior notice. The Company reserves the right to make modifications and alternations to this statement as may be required from time to time without any prior approval.
MOSL, its associates, their directors and the employees may from time to time, effect or have effected an own account transaction in, or deal as principal or agent in or for the securities mentioned in this document. They may perform or seek to perform
investment banking or other services for, or solicit investment banking or other business from, any company referred to in this report. Each of these entities functions as a separate, distinct and independent of each other. The recipient should take this
into account before interpreting the document. This report has been prepared on the basis of information that is already available in publicly accessible media or developed through analysis of MOSL. The views expressed are those of the analyst, and
the Company may or may not subscribe to all the views expressed therein. This document is being supplied to you solely for your information and may not be reproduced, redistributed or passed on, directly or indirectly, to any other person or
published, copied, in whole or in part, for any purpose. This report is not directed or intended for distribution to, or use by, any person or entity who is a citizen or resident of or located in any locality, state, country or other jurisdiction, where such
distribution, publication, availability or use would be contrary to law, regulation or which would subject MOSL to any registration or licensing requirement within such jurisdiction. The securities described herein may or may not be eligible for sale in all
jurisdictions or to certain category of investors. Persons in whose possession this document may come are required to inform themselves of and to observe such restriction. Neither the Firm, not its directors, employees, agents or representatives shall
be liable for any damages whether direct or indirect, incidental, special or consequential including lost revenue or lost profits that may arise from or in connection with the use of the information. The person accessing this information specifically agrees
to exempt MOSL or any of its affiliates or employees from, any and all responsibility/liability arising from such misuse and agrees not to hold MOSL or any of its affiliates or employees responsible for any such misuse and further agrees to hold MOSL
or any of its affiliates or employees free and harmless from all losses, costs, damages, expenses that may be suffered by the person accessing this information due to any errors and delays.
Registered Office Address: Motilal Oswal Tower, Rahimtullah Sayani Road, Opposite Parel ST Depot, Prabhadevi, Mumbai-400025; Tel No.: 022-3980 4263; www.motilaloswal.com. Correspondence Address: Palm Spring Centre, 2nd Floor, Palm
Court Complex, New Link Road, Malad (West), Mumbai- 400 064. Tel No: 022 3080 1000. Compliance Officer: Neeraj Agarwal, Email Id: na@motilaloswal.com, Contact No.:022-38281085.
Registration details of group entities.: MOSL: SEBI Registration: INZ000158836 (BSE/NSE/MCX/NCDEX); CDSL: IN-DP-16-2015; NSDL: IN-DP-NSDL-152-2000; Research Analyst: INH000000412. AMFI: ARN 17397. Investment Adviser:
INA000007100.IRDA Corporate Agent-CA0541. Motilal Oswal Asset Management Company Ltd. (MOAMC): PMS (Registration No.: INP000000670) offers PMS and Mutual Funds products. Motilal Oswal Wealth Management Ltd. (MOWML): PMS
(Registration No.: INP000004409) offers wealth management solutions. *Motilal Oswal Securities Ltd. is a distributor of Mutual Funds, PMS, Fixed Deposit, Bond, NCDs, Insurance and IPO products. * Motilal Oswal Commodities Broker Pvt. Ltd. offers
Commodities Products. * Motilal Oswal Real Estate Investment Advisors II Pvt. Ltd. offers Real Estate products. * Motilal Oswal Private Equity Investment Advisors Pvt. Ltd. offers Private Equity products
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