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Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904

Project Name: Date: 17 Sep 2011


Contract Number: Page 1 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

This specification has been revised as indicated below and described in the revision record
on the following page. Please destroy all previous revisions.

Revision Date Originator's Reviewed/Checked By Pages


No. Name & Initials Name & Initials
0 1-13-2011 Jared Trueman Sohail Saleem 45
1 2-18-2011 Domingo Rodriguez Sohail Saleem 45
2 9-17-2011 Domingo Rodriguez Sohail Saleem 16

APPROVALS SIGNATURES DATE


Lead Engineer
Project Manager: Russell Shulz
Client Approval:

ISSUED FOR : Construction X Other Approval


Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 2 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

Record of Revisions
Revision Date Description
No.
0 1-13-2011 ISSUED FOR APPROVAL

1 2-18-2011 ISSUED FINAL

2 9-17-2011 ISSUED FOR APPROVAL


Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 3 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

TABLE OF CONTENTS

1.0 GENERAL ....................................................................................................................... 5


2.0 REFERENCES ................................................................................................................ 5
2.1 MARAFIQ................................................................................................................. 5
2.2 SASO - Saudi Arabian Standards Organization................................................... 6
2.3 Factory Mutual (FM) ............................................................................................... 6
2.4 NFPA - National Fire Protection Association....................................................... 6
2.5 OSHA - Occupational Safety & Health Administration........................................ 6
2.6 UL - Underwriters' Laboratories, Inc..................................................................... 6
3.0 DEFINITIONS .................................................................................................................. 6
4.0 HEALTH AND SAFETY CONSIDERATIONS................................................................. 6
5.0 SUBMITTALS.................................................................................................................. 7
6.0 QUALITY CONTROL ...................................................................................................... 8
6.1 Engineering Responsibility ................................................................................... 8
6.2 Single-Source Responsibility................................................................................ 8
6.3 Product Quality....................................................................................................... 8
6.4 Electrical Components, Devices and Accessories ............................................. 8
7.0 DESIGN CRITERIA ......................................................................................................... 8
7.1 Hydraulic Calculations........................................................................................... 9
8.0 PRODUCTS..................................................................................................................... 9
8.1 Rack Sprinklers .................................................................................................... 10
8.2 Valves .................................................................................................................... 10
8.3 Alarm Check Valve ............................................................................................... 10
8.4 Gate Valves ........................................................................................................... 10
8.5 Check Valves ........................................................................................................ 10
8.6 Backflow Preventer .............................................................................................. 10
8.7 Pipes, joints and fittings ...................................................................................... 10
8.8 Pipe Hangers and Supports ................................................................................ 10
8.9 WATERFLOW ALARMS ....................................................................................... 11
8.10 Waterflow Switches.............................................................................................. 11
8.11 Pressure Switches................................................................................................ 11
8.12 Valve Supervisory Switches ................................................................................ 11
8.13 Fire Department Connection (FDC)..................................................................... 11
8.14 Alarms ................................................................................................................... 11
8.15 Water Motor Alarm – Mechanical Operated ....................................................... 11
8.16 Water Motor Alarm - Electrically Operated ........................................................ 12
8.17 Pressure Gauges .................................................................................................. 12
9.0 EXECUTION.................................................................................................................. 12
10.0 INSTALLATION ............................................................................................................ 12
10.1 Rack Sprinklers .................................................................................................... 12
10.2 Sprinkler Finish .................................................................................................... 13
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 4 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

10.3 Sprinkler Guards .................................................................................................. 13


10.4 Stock of Spare Sprinklers and Cabinet .............................................................. 13
10.5 Piping..................................................................................................................... 13
10.6 Hanging, Bracing and Restraint of System Piping............................................ 13
10.7 Isolation Valves .................................................................................................... 13
10.8 Check Valves ........................................................................................................ 13
10.9 Backflow Prevention ............................................................................................ 13
10.10 Valve Supervisory Switches ................................................................................ 14
10.11 Pipe Sleeves.......................................................................................................... 14
10.12 Escutcheon Plates................................................................................................ 14
10.13 Pressure Gauge .................................................................................................... 14
10.14 System or Main Drain ........................................................................................... 14
10.15 Inspector Test Connection .................................................................................. 14
10.16 Fire Department Connection ............................................................................... 14
10.17 Sprinkler Alarms, Waterflow and Controls ........................................................ 14
10.18 Supervisory Switches .......................................................................................... 15
10.19 Waterflow Switches.............................................................................................. 15
10.20 Identification Signs .............................................................................................. 15
10.21 Protection of Piping and Equipment Against Damage ..................................... 15
11.0 COORDINATION........................................................................................................... 16
12.0 START-UP AND INITIAL OPERATION ........................................................................ 16
13.0 TESTING ....................................................................................................................... 16
13.1 Concealed Work ................................................................................................... 16
14.0 DELIVERY, HANDLING AND STORAGE .................................................................... 16
15.0 CERTIFICATION ........................................................................................................... 16
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 5 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

1.0 GENERAL

This specification contains the minimum design, installation, testing and commissioning
requirements for automatic rack sprinkler systems. The automatic rack sprinkler system is to
assure the safety of the occupants in the building during a fire. The design of the automatic
rack sprinkler system shall conform to this specification and the complete automatic rack
sprinkler system shall be fully compatible to all components supplied.

2.0 REFERENCES

The referenced codes and standards are intended to provide an acceptable level of quality for
materials, products and workmanship. In case of conflict between these standards and the
text of this Specification, the Specification text shall govern.
The latest revision of the referenced codes and standards shall be used as a minimum guide.
In case of conflict, the Contractor shall propose equipment, materials and processes
conforming to one group of codes and standards.

2.1 MARAFIQ
 MQ-SP-P-4902 – AUTOMATIC WET SPRINKLER SYSTEMS
 MQ-SP-P-4919– FIRE PROTECTION SYSTEMS
 MQ-SP-P-4922– PROTECTED PREMISES AND PROPRIETARY STATION
FIRE ALARM SYSTEM
 MQ-SP-P-5001 – PROCESS AND UTILITY PIPING DESIGN, LAYOUT AND
DRAWING
 MQ-SP-P-5002 – PIPING – MATERIAL SPECIFICATION LINE CLASS –
PROCESS AND UTILITY PIPING
 MQ-SP-P-5003 – SHOP FABRICATION AND HANDLING – PROCESS AND
UTILITY PIPING
 MQ-SP-P-5004 – FIELD FABRICATION AND INSTALLATION – PROCESS
AND UTILITY PIPING
 MQ-SP-P-5005 – INTERNAL CLEANING OF PIPING SYSTEMS
 MQ-SP-P-5007 – BOLT TORQUE AND TENSIONING REQUIREMENTS
 MQ-SP-P-5008 – PIPE MARKERS AND VALVE TAGS FOR COMMODITY AND
SAFETY ID
 MQ-SP-P-5009 – GENERAL PIPING SPECIFICATION – PIPING STANDARD
DETAILS
 MQ-SP-P-5015 – PURCHASE SPECIFICATION FOR PIPE, FITTINGS, AND
FLANGES
 MQ-SP-P-5016 – PURCHASE SPECIFICATION FOR BOLTS, NUTS, AND
GASKETS
 MQ-SP-P-5024 – PIPING SUPPORT ELEMENTS
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 6 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

 MQ-SP-P-5029 – WELDING / NDE SPECIFICATION FOR SHOP/FIELD


FABRICATED PIPE

2.2 SASO - Saudi Arabian Standards Organization

2.3 Factory Mutual (FM)

2.4 NFPA - National Fire Protection Association


 NFPA 13 - Standard for the Installation of Sprinkler Systems
 NFPA 25 - Standard for the Inspection, Testing, and Maintenance of Water-
Based Fire Protection Systems
 NFPA 70 - National Electrical Code
 NFPA 72 - National Fire Alarm and Signaling Code
 NFPA 101 - Life Safety Code

2.5 OSHA - Occupational Safety & Health Administration


 Subpart-L Fire Protection

2.6 UL - Underwriters' Laboratories, Inc


 UL 193 - UL Standard for Safety Alarm Valves for Fire-Protection Service
 UL 199 - UL Standard for Safety Automatic Sprinklers for Fire-Protection Service
 UL 262 - UL Standard for Safety Gate Valves for Fire-Protection Service
 UL 312 - UL Standard for Safety Check Valves for Fire- Protection Service
 UL 203 - UL Standard for Safety Pipe Hanger Equipment for Fire Protection
Service
 UL 346 - UL Standard for Safety Waterflow Indicators for Fire Protective
Signaling Systems

3.0 DEFINITIONS

Refer to NFPA 13.

4.0 HEALTH AND SAFETY CONSIDERATIONS

All works undertaken in relation to this Specification are to be completed in full compliance
with the respective health and safety requirements established by the following:
 MARAFIQ Standards
 Kingdom of Saudi Arabia
Legislation, Regulation, Standards and Codes.
 Contractor
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 7 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

Health and Safety Standards and Systems as accepted by MARAFIQ


 Health and Safety Conditions
Refer to NFPA 13.
Backflow preventers shall be used where potable water could be contaminated through
siphoning or back pressure from fire water piping.
In the absence of any of the above, best accepted industry practice shall be employed
throughout.

5.0 SUBMITTALS

The Contractor shall submit the following items for review and approval before commencing
the work:
 Product Data
Product data shall include principal dimensions, general construction and material for
each item intended to be furnished and installed.
Manufacturer's catalog data sheets shall be submitted for all rack sprinkler heads, alarm
check valves and all other accessories and system components.
 Installation Instructions
Submit copies of the manufacturer's installation and maintenance instructions for all
equipment. Include valve data and servicing instructions.
 Shop Drawings
Working plans, prepared according to NFPA 13.
 Submit Coordination Drawings
Superimposed drawings showing location of each sprinkler and all other activities
simultaneously.
 Hydraulic Calculations
The hydraulic calculations for the entire automatic rack sprinkler system shall be by a
computer generated hydraulic calculation program, such as HASS, Elite, or Pipenet.
The calculations shall meet the requirements of NFPA 13.
 As-Built Drawings
Clearly indicate sprinklers, systems, locations and symbols on the Shop Drawings and
As-built plans.
Clearly indicate valves, alarms and controls locations.
Identify any variation from Contract Drawings.
 Maintenance and Operating Instructions
Submit data conforming to NFPA 13 for maintenance of rack sprinkler systems.
Equipment manufacturer recommended spare parts and tools list.
 Operation and Maintenance Manuals.
 Test Reports
Accurately record and report the methods of testing, times and dates of the test,
witnesses to the test, and the results of the test.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 8 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

Indicate and interpret test results for compliance with performance requirements in NFPA
13.
Include Contractor's Material and Test Certificate for aboveground and underground
piping.

6.0 QUALITY CONTROL

The Contractor shall be responsible for the quality of work and shall develop and propose
programs and methods of construction and testing to achieve the specified quality to the
approval of MARAFIQ.
The Contractor shall prepare and submit a set of As-Built Drawings and hydraulic calculations
of the system, maintenance and instruction bulletins and the applicable parts of the
Contractor’s material and test certificates covering material and tests certifying that the work
has been completed and tested in accordance with plans and specifications.

6.1 Engineering Responsibility


Preparation of working plans, calculations and field test reports by professional
specialized fire protection engineer.

6.2 Single-Source Responsibility


System components and accessories shall be obtained from one source and a single
manufacturer, as far as possible.

6.3 Product Quality


Products shall be free of defects in materials, fabrication, finish and installation.
All materials and performance shall meet the appropriate NFPA standard.
All equipment shall be constructed using new materials designs and built in accordance
with the best practices of the industry.
Each item of equipment shall be listed by Underwriters Laboratories (UL) and/or
approved by Factory Mutual (FM).
Each major item of equipment shall bear the manufacturer’s name, trademark, serial
number and a UL or FM label.
Any sprinkler that is damaged, painted, or sprayed with any obstructive material shall
not be accepted.

6.4 Electrical Components, Devices and Accessories


Electrical components, devices and accessories shall be UL Listed and/or FM
Approved and shall meet the requirements of NFPA 70 and NFPA 72.

7.0 DESIGN CRITERIA

The design of the automatic rack sprinkler system shall be based on the type of racks, height
of racks, how the commodity is packaged and the commodity to be stored.
The automatic rack sprinkler system shall be connected to a reliable water supply to provide
sufficient water and pressure to meet the firewater demand for the duration of time as
required by NFPA 13.
Backflow preventers shall be used where potable water could be contaminated through
siphoning or back pressure from fire water piping.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 9 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

2 2
The area protected by a single system of rack sprinklers not exceed 3716 m (40,000 ft ) of
floor area occupied by the racks, including aisles, regardless of the number of levels of in-rack
sprinklers.
Rack sprinkler systems designed by a pipe schedule system shall not be accepted.
The fire protection water supply lines, controlling devices, protective devices, alarm systems,
supervisory devices and related equipment shall be made compatible so that all equipment
shall function together as specified.
The design of the automatic rack sprinkler system shall be coordinated with the rack design
and the arrangement the products are to be stored on the racks.
The design of rack sprinkler protection systems shall be complete with all necessary
accessories for proper operation.
For each sprinkler zone, provide a control and fire alarm valve assembly, flow switch, self-
contained test and drain assembly and pressure gauge, in accordance with NFPA 13.
System design and installation shall reflect high quality professional work that properly
accounts for practical maintenance concerns and aesthetic concerns, as well as meets the
design requirements.
The system and its components shall be suitably designed to withstand vibration and impact.
Each section or area served by an automatic rack sprinkler system shall be capable of being
isolated by one water supply valve only. The isolation valve in each section shall be readily
accessible, and its location clearly and permanently indicated.
Separate detection systems shall be installed for ceiling sprinkler systems and in-rack
sprinkler systems.
Detectors shall be located in the transverse flue in single row racks and in the longitudinal flue
in double-row racks.

7.1 Hydraulic Calculations


The system design density and hydraulic calculations shall follow the requirements of
NFPA 13 and Project Specifications. The required water supply shall include hose
allowance as per NFPA 13.
The piping system shall be sized in accordance with a hydraulic calculation technique
to ensure availability of flows and pressures required for correct performance of the
system.
The pipe diameters of an automatic rack sprinkler system shall be based on hydraulic
calculations to determine the required pressures and required water flows to the most
remote area. Calculation procedures shall be per NFPA 13 and shall be submitted for
approval.
The fire hose demand shall be included in the hydraulic calculations. The minimum fire
hose demand shall meet the requirements of NFPA 13 and Project Specifications.

8.0 PRODUCTS

All goods and products covered by these Specifications shall be procured, when available,
from an in-Kingdom manufacturer. Procurement of all goods and products manufactured out-
of-Kingdom must be approved by MARAFIQ. All products, system components and hardware
shall be in compliance with NFPA 13. Only listed materials and devices shall be used in the
installation of automatic rack sprinkler system.
All products, system components and hardware shall be in compliance with the applicable
NFPA standards and the Project Specifications.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 10 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

All valves, sprinklers, alarms and any additional fire fighting equipment shall be UL listed
and/or FM approved.

8.1 Rack Sprinklers


Rack sprinklers shall be of standard response type and shall be UL Listed and/or FM
approved. All rack sprinklers shall be permanently marked with a manufacturer symbol
and model number, so as to identify unique sprinkler identification for every change in
orifice size or shape, deflector characteristic, pressure rating and thermal sensitivity.

8.2 Valves
All valves shall be specifically designed for fire protection service. All valves shall meet
the requirements of NFPA 13.
Drain valves and test valves shall be UL listed and/or FM approved.

8.3 Alarm Check Valve


The alarm check valve shall be UL listed and/or FM approved.
The alarm valve shall be equipped with a removable front cover assembly. Valve
assembly shall have flanged ends. The valve shall be designed for vertical or
horizontal installation.

8.4 Gate Valves


Use gate valves for isolation duty. Gate valves shall be UL Listed and/or FM approved
for firewater service.

8.5 Check Valves


Check valves shall be UL Listed and/or FM approved for fire protection service.
Check valves shall be manufactured with supply side and system side gauge
connections.
Spring-loaded type check valves shall have stainless-steel spring and hinge pin; for
vertical/horizontal mounting.
Swing type check valve shall have a rubber coated clapper assembly hinged to a
removable access cover for periodic inspection as required in NFPA 25.
All check valves must have non-slamming characteristics.

8.6 Backflow Preventer


If the fire sprinkler system is connected to the public water supply, a backflow preventer
shall be provided to prevent contamination of the public water supply.
All backflow preventers shall be UL listed and / or FM approved, and listed for use in
fire protection service.

8.7 Pipes, joints and fittings


Piping and fittings used in automatic rack sprinkler systems shall meet the requirements
of NFPA 13. Pipe and fittings shall meet the requirements of MQ-SP-P-5002 – PIPING
– MATERIAL SPECIFICATION LINE CLASS – PROCESS AND UTILITY PIPING
Copper pipe and fittings shall not be used.

8.8 Pipe Hangers and Supports


Pipe hangers and supports shall meet the requirements of NFPA 13 and MQ-SP-P-
5024 – PIPING SUPPORT ELEMENTS.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 11 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

8.9 WATERFLOW ALARMS


Waterflow alarm apparatus shall be listed for fire service. Waterflow alarms shall be UL
Listed and/or FM Approved for firewater service.

8.10 Waterflow Switches


UL 346 and/or FM Approved for the application in which it is used. Include 2 sets of
single pole double throw (SPDT) circuit micro-switches for isolated alarm and auxiliary
contacts.

8.11 Pressure Switches


Pressure switches shall be electrical-supervision-type, water-flow switch with adjustable
retarding feature. They shall include SPDT, normally closed contacts and design that
operate on rising pressure and signals water flow. The alarm pressure switch shall be
compatible with system devices.
Pressure switches shall be UL Listed and/or FM Approved for the application in which it
is used.

8.12 Valve Supervisory Switches


Valve supervisory switches shall be electrical; SPDT; with normally closed contacts.
They shall include design that signals controlled valve is in other than fully open
position. OS&Y switches shall monitor stem movement and shall be complete with
mounting J-bolts. Switch housing shall be finished in red baked enamel. Switches
shall be UL 753 and/or FM approved for the application in which they are used.

8.13 Fire Department Connection (FDC)


2-way swivel fittings siamese connection, 65 mm (2½ in.) size. The FDC shall have
threads to match Local Fire Department hardware.
Integral clapper assembly to separate flow between inlets and brass lugged caps and
chains of same material and finish.
Fire department connections shall be designated by a sign having raised letters at least
25 mm (1 in.) in size, cast on a plate or fitting.
Fire department connection shall be UL Listed and/or FM Approved.

8.14 Alarms
Alarms shall meet the requirements of NFPA 13.
An alarm unit includes listed mechanical alarm, horn, or siren or a listed electric gong,
bell, speaker, horn, or siren.

8.15 Water Motor Alarm – Mechanical Operated


The water motor alarm shall be a rugged, hydraulically operated outdoor alarm
designed for use with automatic rack sprinkler systems. It shall be a lightweight
impeller type alarm gong, capable of producing very loud sound.
The gong, gong mount and water motor housing shall be fabricated from corrosion
resistant alloys. Non-lubrication bearings for long life.
The water motor alarm shall be furnished with an approved Y-strainer. All piping to
water motor-operated devices shall be galvanized, 20 mm (¾ in.).
The water motor alarm shall be UL Listed and/or FM Approved for the application in
which it is used.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 12 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

8.16 Water Motor Alarm - Electrically Operated


Alarm signal shall be 150 mm diameter bell; under dome vibrating type; weatherproof;
cast aluminum guard; red finish.
Piping between the sprinkler system and a pressure actuated alarm-initiating device
shall be galvanized 12.5 mm (1/2 in.) nominal pipe size.

8.17 Pressure Gauges


Pressure gauges shall be UL Listed and/or FM Approved for firewater service.
Pressure gauges shall have a maximum limit not less than twice the normal system
working pressure at the point where installed.
Pressure gauges shall be moisture proof and weather resistant type.
Pressure gauges shall meet the requirements of NFPA 13.

9.0 EXECUTION

All products and equipment shall be installed in accordance with MARAFIQ regulations,
NFPA, the manufacturer's written installation instructions and Project Specifications.
The rack sprinkler system shall be installed in accordance with the applicable NFPA
standards.
Provisions shall be made to facilitate inspection, testing and maintenance as described in
NFPA 25.
Protect all equipment and materials at all times.
Cover and protect equipment and materials from dirt, water, chemical or mechanical damage.

10.0 INSTALLATION

All materials and equipment used in the installation of the fire protection systems shall be new
and the latest design by the manufacturer.
All materials, valves and devices essential to successful system operation shall be UL Listed
and/or FM approved.
System components installed outside, or in the presence of a corrosive atmosphere, shall be
constructed of materials that will resist corrosion or be suitably factory protected from
corrosion.
All fire department connection, coupling and thread type shall be fully coordinated and
matched with Local Fire Department requirements.
All valves, rack sprinklers and system components shall meet the requirements of NFPA 13.

10.1 Rack Sprinklers


Rack sprinklers shall be listed for the specific hazard and type of system in which they
shall be used.
Temperature characteristics, temperature ratings, classifications and color-coding shall
be in accordance with NFPA 13 and as determined by the particular application and
hazard.
Rack Sprinklers subject to corrosive environments shall be listed as corrosion-resistant.
Rack sprinklers shall be of one manufacturer throughout the building. No mixing of
sprinkler brands shall be permitted.
Water shields shall be provided for rack sprinklers where there is more than 1 level of
rack sprinklers.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 13 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

The rack sprinklers selected shall be located and positioned for which they were
designed for.
Keep rack sprinklers with protective caps or bulb shields contained within the caps or
shields during installation.
Take care not to damage the corrosion-resistant coating, when installing corrosion-
resistant sprinklers.

10.2 Sprinkler Finish


Finish shall be rough brass, factory painted, or as required by Project Specifications.
Rack sprinklers located in a corrosive environment shall be wax coated.

10.3 Sprinkler Guards


Furnish a wire-cage type head guard for all rack sprinklers subject to damage.

10.4 Stock of Spare Sprinklers and Cabinet


Provide a fire sprinkler cabinet, supplied with types of sprinkler heads used on the rack
system, and a sprinkler head wrench. The number and types of extra sprinkler heads
shall be as specified in NFPA 13. Metal cabinet containing the spare sprinklers shall be
located adjacent to the alarm valve within each building, or as otherwise indicated.

10.5 Piping
Installed piping, valves and fittings shall meet the requirements of NFPA 13 and Project
Specifications.
Use pipes, and fittings that resist corrosion; or apply a protective coating to all
unprotected exposed surfaces of the rack sprinkler system, where corrosive conditions
exist due to moisture or fumes from corrosive chemicals or both.

10.6 Hanging, Bracing and Restraint of System Piping


Installation of hangers, hanger rods, supports and fasteners shall be in accordance with
the requirements of NFPA 13 and Project Specifications.

10.7 Isolation Valves


At least one listed indicating valve shall be installed in each source of water supply.
Locate all control valves where they shall be readily accessible and free of obstructions.
Install a valve at the base of each riser.
Provide access doors or panels where control or drain valves are located behind plaster
or gypsum walls or ceilings as necessary.
When the rack sprinkler system is connected to a ceiling sprinkler system, an isolation
valve shall be provided and arranged so that the ceiling and rack sprinklers can be
controlled independently.

10.8 Check Valves


Install a check valve where there shall be more than one source of water supply, in
each connection.

10.9 Backflow Prevention


Install a listed backflow prevention device where public or potable water supplies shall
be connected with fire protection system.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 14 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

10.10 Valve Supervisory Switches


Valve supervisory switches shall be used to signal the operation of an isolation valve.
Valve supervisory switches shall monitor stem movement and shall be complete with
mounting J-bolts
Supervisory switches shall be on all isolation valves.
Mount switch so as not to interfere with normal operation of the valve.

10.11 Pipe Sleeves


Sleeves shall be provided where piping passes through walls, floors, roofs, beams and
partitions. Sleeves shall be of sufficient length to pass through entire thickness of walls,
floors, roofs and partitions.
Sleeves shall be secured in proper position and location.
Size and install so that sprinkler pipes are not stressed.

10.12 Escutcheon Plates


One piece or split hinge type metal plates shall be provided for piping passing through
floors, walls and ceilings in exposed areas.
Plates shall be securely anchored in place with setscrews or other approved positive
means.

10.13 Pressure Gauge


Provide a pressure gauge at each flow alarm switch location, alarm check valve or
system riser check valve, at the top of each sprinkler riser and at each main drain
connection.

10.14 System or Main Drain


A drain valve shall be furnished for each alarm check valve. Provision shall be made to
properly drain all parts of the rack sprinkler system to a safe location.
Drain connections shall be sized in accordance to NFPA 13.
Install all rack sprinkler pipe and fittings so that the system can be drained.
Locate all drain valves where they shall be readily accessible and free of obstructions.
Provide access doors or panels where drain valves are located behind plaster or
gypsum walls or ceilings as necessary. Access and signage shall be obvious.

10.15 Inspector Test Connection


Install test connections sized and located in accordance with NFPA 13.
Test connections shall be provided approximately 2m above the floor for each rack
sprinkler system equipped with an alarm device and located at the hydraulically most
remote part.

10.16 Fire Department Connection


A system fire department connection shall be provided on the system riser in
accordance with NFPA. 13. Install, locate, arrange and size fire department connection
as specified in NFPA 13.
Install fire department connection in an area accessible for the first response unit.

10.17 Sprinkler Alarms, Waterflow and Controls


Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 15 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

The water motor alarm shall only be mounted to a rigid wall surface, which will not
permit the striker/gong mount to loosen and fall out of alignment.
Electrically operated alarm attachments shall form a part of an auxiliary, central station,
local protective, proprietary, or remote station signaling system shall be installed in
accordance with NFPA 70 and NFPA 72.
Alarms shall be mounted on the outside of the outer walls of each building.
Outdoor water motor-operated or electrically operated bells shall be weatherproofed
and guarded.
Outdoor alarms attachments shall be listed for outdoor use.
All alarm apparatus shall be located and installed such that all parts are accessible for
inspection, removal and repair; and shall be adequately supported.
Pressure gauges shall be provided in the alarm valve trim to indicate the water
pressure immediately upstream and downstream of the alarm valve. The gauges shall
be provided with an isolation valve for maintenance purposes.
A water flow pressure switch shall be provided in the alarm valve trim to initiate an
alarm during a fire condition. This switch shall be provided with an isolation valve to
allow maintenance to remove the device without affecting the system.

10.18 Supervisory Switches


Provide a supervisory switch that is connected to the fire alarm system for each
indicating rack sprinkler system riser, sprinkler zone, main service entrance, PIV (post
indicator valve), and control valve.

10.19 Waterflow Switches


Provide a waterflow switch for each rack sprinkler zone.
Install waterflow switch and adjacent valves in easily accessible locations.
Paddle-type waterflow alarm indicators shall be installed in wet systems only.

10.20 Identification Signs


Provide identification signs for all system and water supply control valves, sectional
valves, riser control valves, drain valves, test and drain connections and alarm devices
with securely attached identification signs in accordance with NFPA 13.
Provide identification signs at each valve to indicate its function and what it controls.
Provide hydraulic design information signage as required by NFPA 13.
Identification signs shall be permanently marked weatherproof metal sign secured with
corrosion-resistant wire, chain, or other approved means.
Signs shall be placed at the alarm valve or wet pipe valve supplying the corresponding
hydraulically designed area.
Each fire department connection to the rack system shall be designated by a sign
having raised or engraved letters at least 25 mm (1 in.) in height on plate or fitting
reading service design.

10.21 Protection of Piping and Equipment Against Damage


Protect piping as per NFPA 13. Protect all equipment materials at all times.
Close pipe openings with caps or plugs during installation. Cover and protect
equipment materials from dirt, water, chemical or mechanical damage.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4904
Project Name: Date: 17 Sep 2011
Contract Number: Page 16 of 16
Revision 2

SPECIFICATION – AUTOMATIC RACK SPRINKLER SYSTEMS

11.0 COORDINATION

Installation of sprinklers shall be coordinated with other work including duct and electric fixture
installation to prevent sprinkler obstructions.
Coordinate the location, signage, keying and access of fire sprinkler shutoff and zone valves.
Coordinate location of each rack sprinkler head with rack supports, lighting and shelves.

12.0 START-UP AND INITIAL OPERATION

Flushing of piping shall be in accordance with NFPA 13. Start flushing at the highest point in
the system to lowest drain point. All portions of the system shall be back-flushed. Flushing
water shall be directed such that it will not cause accidental damage to property or danger to
persons.

13.0 TESTING

All new fire protection systems shall be tested prior to the occupancy of the building or the
area the system is protecting.
Testing of the fire protection systems shall be in accordance with NFPA 13, and Project
Specifications.
Any or all of the system components fail; the specified test shall be retested after corrective
measures have been taken.

13.1 Concealed Work


Concealed work (including underground) shall be tested and approved prior to
covering.

14.0 DELIVERY, HANDLING AND STORAGE

The Contractor shall deliver, handle and store equipment and material units in accordance
with Project Specifications.
All products shall be handled and stored as recommended by the manufacturer.
Sprinklers must be handled with care.
Sprinklers shall be delivered in their original packages, containers or bundles bearing the
brand name and the name of the material.
Sprinklers shall be stored in a cool, dry place.
Pipe, fittings, valves, alarm valves and sprinkler heads shall be stored with open ends sealed
until removed for installation.
Materials shall be protected from weather, soil; and damage during delivery, storage and
construction.
Any products that are damaged or found not to be in accordance with the specifications shall
be immediately replaced.

15.0 CERTIFICATION

The Contractor shall prepare and submit a set of As-built Drawings and hydraulic calculations
of the system, maintenance and instruction bulletins, and the applicable parts of the
Contractor’s material and test certificates covering material and tests certifying that the work
has been completed and tested in accordance with plans and specifications.

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