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Construction
and Building

Construction and Building Materials 22 (2008) 423–433


MATERIALS
www.elsevier.com/locate/conbuildmat

Review

Weathering of roofing materials – An overview


a,*
Paul Berdahl , Hashem Akbari a, Ronnen Levinson a, William A. Miller b

a
Lawrence Berkeley National Laboratory, Environmental Energy Technologies Division, Mail Stop 70-108B, 1 Cyclotron Road,
Berkeley, CA 94720, United States
b
Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States

Received 4 February 2006; accepted 28 October 2006


Available online 15 December 2006

Abstract

An overview of several aspects of the weathering of roofing materials is presented. Degradation of materials initiated by ultraviolet
radiation is discussed for plastics used in roofing, as well as wood and asphalt. Elevated temperatures accelerate many deleterious chem-
ical reactions and hasten diffusion of material components. Effects of moisture include decay of wood, acceleration of corrosion of met-
als, staining of clay, and freeze–thaw damage. Soiling of roofing materials causes objectionable stains and reduces the solar reflectance of
reflective materials. (Soiling of non-reflective materials can also increase solar reflectance.) Soiling can be attributed to biological growth
(e.g., cyanobacteria, fungi, algae), deposits of organic and mineral particles, and to the accumulation of fly ash, hydrocarbons and soot
from combustion.
Ó 2006 Elsevier Ltd. All rights reserved.

Keywords: Weathering; Roofing materials; Photodegradation; Soiling; Solar reflectance

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2. Environmental stresses on roofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.1. Sunlight and temperature variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.2. Wind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.3. Moisture: rain, hail, snow, frost, and dew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.4. Atmospheric gases and pollutants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.5. Biological growth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
3. Photodegradation of polymeric and other organic materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
4. Effects of increased temperatures on roofing materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
4.1. Asphalt shingles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
5. Effects of moisture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
6. Soiling of roofing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
7. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432

*
Corresponding author. Tel.: +1 510 486 5278; fax: +1 510 486 7303.
E-mail address: PHBerdahl@lbl.gov (P. Berdahl).

0950-0618/$ - see front matter Ó 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2006.10.015
424 P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433

1. Introduction accelerate deleterious chemical reactions, cause loss of vol-


atile constituents, and soften some polymers. Temperature
Roofing materials are exposed to the elements, namely changes, either gradual or sudden (rain shower on a hot
wind, sunlight, rain, hail, snow, atmospheric pollution, day), cause stresses due to differential thermal expansion.
and temperature variations and consequently degrade over In fact, even a monolithic material such as a sheet of glass
time. Even the most durable materials are modified by experiences stress that can lead to fracture, if it is heated to
deposition of ambient dust and debris, and may provide a non-uniform temperature [2].
an opportunity for colonization by biological organisms The photons, which sunlight is composed of, vary in
such as cyanobacteria, fungi and algae. In this paper, we energy from about 0.5 eV to 4 eV. About 5% of the energy
broadly review how weathering occurs and discuss several is in the form of ultraviolet photons with energies larger
engineering strategies that are employed for improving than 3 eV. These energetic photons can break many chem-
the performance of roofing materials. ical bonds, especially in organic materials. For example,
We have been engaged in a multi-year project to develop plastics, wood and asphalt are all organic materials com-
and commercialize cooler, solar-reflective roofing in con- posed largely of carbon and hydrogen atoms linked into
junction with a number of industrial partners. These mate- chains, rings, and more complex structures. Most such
rials can save energy used for air conditioning and improve materials are altered by ultraviolet radiation, usually fol-
occupant comfort. Since reflective white materials are lowed by oxidation.
sometimes not suitable from an architectural standpoint,
the work has included materials with specified visual colors 2.2. Wind
but with high near-infrared reflectance [1]. This paper is a
summary of what we have learned concerning the weather- Wind exerts forces on roofing. Taller structures and
ing of roofing materials. more exposed roofing surfaces experience more force. Since
In Section 2, we list the various environmental stresses the kinetic energy of wind and the resulting pressures scale
experienced by roofing, followed in Section 3 by a discus- as the square of the wind velocity, high-wind areas such as
sion of damage to polymeric materials (plastics, wood) the Florida coastline of the USA require particularly care-
and other organic materials (asphalts, pigments) initiated ful attention. Beyond the concern for catastrophic failure
by the energetic ultraviolet photons in sunlight. Section 4 of roofing due to wind, periodic vibrations of roofing mate-
treats effects of high temperatures on roofing materials. rials due to wind can lead to material fatigue and crack
Section 5 considers effects of moisture, and Section 6 dis- formation.
cusses soiling by soot and biological growth.
2.3. Moisture: rain, hail, snow, frost, and dew
2. Environmental stresses on roofing
Rain tends to clean the roof surface. Some roofing mate-
2.1. Sunlight and temperature variations rials are formulated to avoid soil adherence and enhance
the cleansing effect of rain. Hail is common in some loca-
The energy content of full direct sunlight normally inci- tions. Large size hail causes mechanical roof damage.
dent on a roof is about 1 kW m 2 (1 kilowatt per square Where snowfall is important, the roof must be engineered
meter). There is a compensating longwave radiative cooling to support the weight of the snow. Hence in some moun-
effect of about 60 W m 2, because the effective radiant sky tain areas, highly sloping roofs that shed snow are
temperature is below the air temperature. If the roof is employed. Freeze–thaw cycles are an additional environ-
insulated on the underside, the heat dissipation by the roof mental stress. Water expands when it freezes and can there-
proceeds mainly by convection to the ambient outside air fore enlarge cracks. Dew and/or frost are a nightly
and by emission of thermal radiation. The convection coef- occurrence in many climates. The roof temperature falls
ficient for heat transfer is roughly 12 W m 2 K 1 to below the ambient air temperatures on clear nights due
20 W m 2 K 1, with the larger values occurring during to the radiative cooling effect. If the relative humidity is
windy conditions, and the radiative transfer coefficient high, dew or frost is formed. Water vapor is absorbed by
for a surface with high thermal emittance is about some building materials, particularly wood. Changes in
6 W m 2 K 1. Thus the total heat transfer coefficient ranges humidity lead to changes in equilibrium water content.
from about 18 W m 2 K 1 to 26 W m 2 K 1. From these As moisture increases, wood swells; drying is accompanied
numbers, we infer that the temperature rise of a black roof by shrinkage.
(reflectance 0.05) in full sunlight will be about 34 K–50 K
(°C), [61–90 °F] warmer than the ambient air. For example, 2.4. Atmospheric gases and pollutants
our field data show a temperature rise of 35 K (°C ) [64 °F]
at solar noon for home demonstrations with asphalt shin- The nitrogen making up most of the atmosphere (78%
gles exposed during August in Redding CA, USA. by volume) is not very reactive chemically. However, reac-
The temperature rise in sunlight can directly lead tion with oxygen (21%) and water vapor (0.3–3%) can
to materials’ degradation. Increased temperature can cause the formation of various oxides and hydroxides.
P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433 425

For example, corrosion products of iron metal include photo-oxidation can be monitored by measuring the infra-
FeO, Fe2O3, Fe3O4 and FeOOH. Several other important red absorption near 6 lm caused by oxygen-containing car-
minor atmospheric constituents include oxides of carbon, bonyl (C@O) groups or the absorption near 3 lm due to
sulfur, and nitrogen; for example CO2, SO2, and NO2, the hydroxyl (OH) group. One strategy for extending poly-
formed by combustion. When these gases dissolve in water, mer lifetimes is to add UV absorbers to scavenge the UV
acids are formed. These acids can promote corrosive chem- photons. Two common inorganic UV absorber pigments
ical reactions. Another pollutant is soot from combustion. are carbon black and titanium dioxide white. (Both com-
Soot is relatively unreactive but is a strong absorber of sun- mon forms of TiO2, rutile and anatase, switch abruptly
light. The presence of soot on roofing darkens the color, from non-absorptive to absorptive near 400 nm and there-
and leads to undesirable solar heating in warm climates. fore, while they are white in the visible spectrum, they are
‘‘black’’ in the UV spectrum. Nano-particles of TiO2, with
2.5. Biological growth particle size much less than 200 nm, are small enough to be
transparent in the visible spectrum, but are still strong UV
Cyanobacteria, primitive single-cell organisms, are com- absorbers.) Another option is to choose particularly dura-
mon on roofing in humid areas such as the southeastern ble polymers.
and northwestern parts of the United States. The accumu- While TiO2 particles are effective UV absorbers, it
lation of dead colonies of these cyanobacteria (sometimes should be mentioned in passing that tinted organic colors
called algae, but now recognized as a distinct group of (mixtures with TiO2 white) often fade more readily than
microorganisms) is visually evident as dark stains on ‘‘mass tones’’ (colorant without white). Extensive tables
light-colored roofing. One Ref. [3] indicates that the species documenting this fading may be found in the Pigment
Gloeocapsa is prevalent on damp rocks. Research by a Handbook [6]. This observation suggests that the short
roofing granule company [4] has identified Gloeocapsa wavelength part of the visible spectrum (violet, blue) can
magma as the most frequent cause of staining of roofing sometimes be damaging as well.
granules. Doubtless, many other species can be present For polymer coatings on metal roofing, three durable
on roofing, including other cyanobacteria, algae, lichens, materials are polyester, silicone-modified polyester, and
mildew, moss, etc. A lichen is a symbiotic combination of PVDF (polyvinylidene fluoride) [7]. Polyester is inexpen-
algae with a fungus; a fungus is a primitive plant-like sive, and can be used to form hard, scratch-resistant coat-
organism that lacks chlorophyll. Mildew (e.g., on wood) ings. However, exposure to UV does cause some chalking.
is due to various species of fungi. Other examples of fungi (Chalking is due to surface erosion, which produces small
are mushrooms, yeasts, rusts, and molds. Generally, a use- particles of polymer, and thereby causes a dark surface to
ful test for identifying biological growth is the application look whiter. An empirical scale of 0–10 is sometimes used
of a fresh bleach solution. Inorganic stains such as soot to characterize chalking [8].) Polyester formulations with
and iron oxide are little affected by bleach, but most biolog- longer polymer chains (higher molecular weight) are more
ical stains are lightened by bleach [5]. UV resistant than shorter chains. Polyester fabrics are also
used in roofing (and in sails for sailboats). Single-ply roof-
3. Photodegradation of polymeric and other organic ing membranes include a polyester fabric for mechanical
materials strength. Silicone-modified polyesters can provide some-
what improved chalking resistance and gloss retention rel-
Many polymeric materials are subject to photodegrada- ative to unmodified formulations. For factory coating of
tion. Energetic UV photons have sufficient energy to dis- metal materials (coil coating), PVDF polymers occupy a
rupt chemical bonds in many materials. Polymers consist premium place in the marketplace. Pure PVDF powder is
of long chains of similar subunits. The absorption of UV mixed with about 30% acrylic copolymer to aid in disper-
energy can cause the breaking and/or crosslinking of the sion during the coating process. Product specifications
polymer chains, leading to altered chemical and mechanical [9,10] indicate the weathering performance expected with
properties. After disruption of the initial chemical state, the 10 years 45° south facing Florida exposure: less than
polymers are likely to react with oxygen and/or water 5 DE color change (1 DE is the threshold for visual discrim-
vapor causing additional changes. Another type of photo- ination of differences in lightness or color), 50% minimum
degradation can occur due to photoabsorption by inor- gloss retention, 8 maximum chalk, 10% maximum film
ganic pigment particles such as TiO2. An electron–hole erosion. Fence post exposures in Florida confirm that
pair is formed in the pigment particle. A photo-excited hole PVDF-based metal roof coatings are highly durable [11].
then, for example, can migrate to the particle’s surface and The palette of colors exposed by several manufacturers in
cause a deleterious chemical reaction in the polymer. For south Florida prove that the PVDF-based coatings are
this reason, white TiO2 pigment particles intended for out- very resistant to climatic soiling as demonstrated by the
door use are usually given thin coatings of passivating lay- marginal loss in solar reflectance (less that 5%) incurred
ers such as aluminum hydroxide. for 15–35 years exposures (Fig. 1). Since the PVDF-based
Many polymer materials are too readily degraded by metal roof coatings are among the most durable polymeric
UV energy to be used in outdoor applications. Typically, materials, the above specifications are a good indication of
426 P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433

Fig. 1. Solar reflectance of PVDF painted metals acquired from south Florida field exposures for BASF, Atofina, Akzo Nobel and Solvay Solexis.

the present day state of the art. The same specifications [9] dizes during exposure to UV light in air. Infrared spectros-
indicate that accelerated testing procedures do not corre- copy on microtomed slices of the polymer quantifies the
late well with actual outdoor exposure tests. presence of carbonyl (C@O) groups. While the reaction
In PVDF coating systems, a primer coat of an urethane- with oxygen requires the presence of UV light, the extent
based polymer is used to ensure good adhesion. As poly- of oxidation is limited by oxygen diffusion from the surface
urethanes are readily degraded by UV radiation, it is into the interior. Fig. 2 shows how the oxidation proceeded
necessary to ensure that the PVDF topcoat system is a as a function of accelerated testing exposure time. Results
good UV absorber, as can be accomplished with suitable for samples containing an UV absorbing additive were sim-
pigments. This is an example of a general strategy. If outer ilar, but the depth of the penetration of oxygen is dimin-
coatings are sufficiently UV absorbing, more UV sensitive ished. The oxidized surface region is brittle and cracks
materials can be used underneath. For example, the use readily, when the polypropylene film is stretched. After
of high chroma colors in automotive finishes can be longer exposures, the surface region cracks spontaneously,
enabled with an UV absorbing clear topcoat. Another indicating that the oxidized region is both brittle and under
example is the asphalt shingle. The color bearing roofing tensile stress.
granules must absorb UV efficiently, so that UV damage Wood shakes and shingles are popular as roofing in
to the asphalt is minimized. some parts of the world. Wood is largely composed of cel-
Single-ply roofing membranes are usually based on lulose, a biopolymer. The cellulose fibers provide strength,
polymer coatings on a polyester fabric. Polymers used and lignin, another biopolymer, acts like an adhesive to
include EPDM, PVC, and TPO. EPDM is a synthetic rub- bind the fibers into a matrix. Exposure to UV radiation
ber termed ethylene propylene diene monomer. That is, it is from the sun changes the wood’s color, with light-colored
three monomers (E, P, and D) polymerized together. PVC wood becoming darker, and some darker woods becoming
is the ubiquitous polymer polyvinyl chloride. TPO is the lighter. This color change is attributed to minor compo-
industry designation for thermoplastic polyolefin. Polyeth- nents of wood termed (water soluble) extractives [5]. Lignin
ylene and polypropylene are examples of TPOs. Three
types of additives are used to enhance the outdoor stability
of single-ply roofing membranes. First, UV absorbing pig-
ments such as carbon black or titanium dioxide white can
be added. Also designated as UVA (UV absorber) are spe-
cial organic compounds such as benzophenone and
hydroxyphenyl triazine [12]. The use of UV absorbers, of
course, does not protect the surface region of the polymers,
because a certain thickness is required to effect absorption.
Important additional types of additives that can help pro-
tect the polymer including the surface region are hindered
amine light stabilizers (HALS). HALS molecules do not
themselves absorb UV light, but they react with free radi-
cals (molecular groups with unpaired electrons) formed
by UV absorption and thereby interfere with the photo-
oxidation process.
One study of accelerated weathering of polypropylene is
prototypical of how many polymeric materials change as Fig. 2. Oxidation (carbonyl) profiles measured during accelerated UV
they weather [13]. The surface region of the polymer oxi- aging of polypropylene, after [13].
P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433 427

groups including the sulfate (SO4) group [19]. As a result of


oxidation, asphalt becomes harder and embrittled [19,20].
In order to achieve acceptable weathering lifetimes for
asphalt shingles, therefore, it is essential that the roofing
granules absorb the UV component of sunlight. Manufac-
turers test granules to ensure that they are efficient UV
absorbers. Then, if good coverage of the asphalt substrate
is achieved by the roofing granules, the photo-oxidation
process is largely prevented.
Organic pigments often have high chroma (color inten-
sity) and are desirable for product color formulation.
Unfortunately, rooftop exposure rules out all but the most
durable organics. Application to roof tiles and roof gran-
ules, for example, not only exposes pigments to UV, but
also to moisture and reactive pollutants such as SO2 and
NOx. Even some inorganic pigments cannot withstand this
weathering. For example, ultramarine blue, cadmium sul-
Fig. 3. Spectral reflectance of western red cedar roofing shingles. The solar fide and cadmium selenide react with oxygen; even carbon
reflectance is 0.46 when new, and declines to 0.21 after 6 years exposure. black fades to some extent. Durability is enhanced if the
pigment can be isolated from gases in the environment
also yellows on UV exposure [14], which indicates that it and, particularly, if the pigment is shielded from the UV.
absorbs short visible wavelengths, i.e., blue. Exposure to One example of a durable organic pigment in use to color
UV also causes damage to the lignin binder, thus leading roofing granules is phthalocyanine (‘‘phthalo’’) green. The
to detachment of cellulose fibers, and to erosion of the Pigment Handbook [21] assigns phthalo green an exterior
wood surface. Erosion of a number of bare wood samples durability rating of 4–5 on a scale of 1–5 (based on 18-
mounted vertically with south facing exposure was in the months exposure in Florida) and lightfastness ratings of
range of to 0.2–1.3 mm over a 10-year period [5]. Thus various formulations in polymer coatings in the range of
the erosion process is slow, although it is somewhat faster 6–8 on a scale of 1–8. It is used in roofing granules together
for the near-horizontal exposure of wood roofing [15]. with a durable chromium oxide green to produce a brighter
An explicit example of the changing reflectance of wood color. After some time, some fading of the phthalo green
with environmental exposure is shown in Fig. 3 (from our occurs, and the roof assumes a more muted color. The Pig-
unpublished measurements). The unweathered sample is ment Handbook [6] and the monograph Industrial Organic
reddish brown, as can be inferred from the spectrum. The Pigments [22] are useful references on the durability of
near-infrared reflectance is quite high. After weathering, organic pigments. And, of course, the pigment manufactur-
the reflectance drops (except at short wavelengths), and ers are an excellent source of information of the applicabil-
the resulting color is less reddish, nearly gray. ity of pigments for the various specific applications.
Asphalt is the key adhesive (binder) material in asphalt The preceding few paragraphs are a very broad overview
shingles. These roofing materials consist of a fiberglass or of the photodegradation of organic materials. This is a
felt cloth that is saturated with asphalt and additives, and mature and complex subject, covered in monographs [23–
coated with colored roof granules [16,17]. Asphalt serves 26] and journals such as ‘‘Progress in Organic Coatings’’,
as an adhesive and as a hydrophobic water proofing agent. ‘‘Polymer Testing’’, and ‘‘Polymer Degradation and Stabil-
Asphalt itself is a complex mixture of hydrocarbons that is ity’’. An additional interesting reference is the United
a byproduct of the refinement of crude oil into gasoline. In Nations’ assessment [27] of effects of increased UV expo-
addition to the predominant hydrogen and carbon atoms, sure on building materials due to a decrease in ozone levels
some heteroatoms such as nitrogen, oxygen, and sulfur in the upper atmosphere.
are present. The ease of photo-oxidation of asphalt was
illustrated in a study of oxygen uptake in 20 lm thick 4. Effects of increased temperatures on roofing materials
asphalt films [18]. Infrared absorption at 1700 cm 1
(5.9 lm wavelength) by the carbonyl group (C@O) Usually, the increased temperatures experienced by
increased rapidly in just a few hours of full sun exposure. roofing due to absorption of solar radiation are undesirable
This study also used filters to show that short wavelength from a materials’ lifetime point of view. Furthermore, roof-
UV solar photons (320 nm), while few in number, were ing materials are commonly believed to be less durable in
much more damaging than longer wavelength UV photons hotter climates [28]. In this section, we discuss some of
(350 nm). At wavelengths in the visible range (> 400 nm), the mechanisms by which higher temperatures hasten
no photo-oxidation was detected. In addition to increased material degradation. At the outset, however, we must
concentrations of C@O groups, photo-oxidation also leads acknowledge that in some cases, elevated temperatures
to the increased presence of several types of sulfur–oxygen are irrelevant or beneficial. Ceramics like clay tile are fired
428 P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433

at a high temperature in air during the manufacturing pro- of wood and faster corrosion of metal. Wood shake and
cess. If free of reactive and water soluble impurities, these tile roofs often incorporate roof underside ventilation as
materials are extremely stable and understandably immune an integral part of the design.
to moderate changes in temperature. Pigments that are In a study of the aging of paving asphalts [33], the
metal oxides and mixed metal oxides are likewise rather authors concluded that oxidation is a key factor in asphalt
inert. Polymeric materials often have the advantage of flex- hardening in hot climates, and cited further evidence that
ibility and elasticity, which helps them resist tearing. Expo- the rate of thermal oxidation is approximately doubled
sure to cold temperatures reduces this elasticity and thus for every 10 K rise in temperature.
can lead to brittle failure. The failure of an O-ring in the Since photodegradation is a complex process that
space shuttle was a catastrophic example of this problem. depends upon material type, including additives and impu-
Materials degradation usually involves chemical reac- rities, it is difficult to generalize about how photodegrada-
tions, and most chemical reactions progress more rapidly tion should be altered by increased temperatures.
at higher temperatures. The phenomenological law describ- Generally, we expect that higher temperatures may assist
ing the temperature dependence of chemical reactions is photodegradation. Here, we will simply cite one example,
often attributed to the Swedish chemist Arrhenius [rate a study that investigated the durability of unprotected
proportional to exp( A/T), with A a constant and T the polyethylene [14]. Two sets of samples were exposed to sun-
absolute temperature]. It is not unusual for reaction rates light in Dharhan, Saudi Arabia. One set was maintained at
to double with as small a temperature increase as 10 K 25 °C, while the other was exposed to outdoor air at higher
(10 °C, 18 °F). temperatures. The sample extensibility was measured as a
In addition to an inherent temperature dependence of function of time. Extensibility is the extent of elongation
chemical reactions, many degradation processes involve before tearing. Samples maintained at 25 °C lost 50% of
in- or out-diffusion of low-molecular-weight components. their original extensibility after six months. Corresponding
Diffusion usually proceeds more rapidly at higher temper- samples at higher outdoor temperatures lost 50% extensi-
ature, often with an Arrhenius temperature dependence. bility after only two months. Thus, in this specific case,
photodegradation proceeded more rapidly at highly
4.1. Asphalt shingles temperatures.
Thermoplastics such as polyvinyl chloride, polyethylene,
The thermal aging of asphalt roofing shingles provides a and polypropylene become soft and can deform at high
good example of the effects of oxygen diffusion and temperatures. In hot sunny climates, dark-colored roofing
reaction with oxygen. For a well-designed shingle, UV reaches temperatures approaching the boiling point of
photo-oxidation is not likely to be very important since water. Manufacturers formulate roofing materials with
the granules absorb most of the incident UV radiation. the maximum roof temperatures in mind, and may restrict
For oxidation to occur, atmospheric oxygen must diffuse the application of certain dark-colored materials in hot
through the asphalt matrix in order to react in the interior. climates.
Terrenzio et al. [29] discuss the thermal aging of the
asphalt in roofing shingles as follows: In the diffusional 5. Effects of moisture
model of asphalt aging, heat first promotes the diffusion of
(lower molecular weight) oils out of the bulk of the asphalt. Moisture can cause decay of wood and hasten corrosion
Then, some of the oils evaporate, and others are washed of metal. Two other deleterious effects of moisture are efflo-
away because of photo-oxidation and subsequent solubility rescence, a sort of surface staining, and freeze–thaw
in water. Finally, oxygen diffuses into the system, resulting damage.
in the formation of more heptane-insoluble, polar molecules ‘‘Dry-rot’’ of wood requires the presence of significant
known as asphaltenes. As the aging progresses, these diffu- quantities of water. The fiber saturation point, the maxi-
sion processes may lead to final failure of the system (typi- mum moisture content reached by wood in humid air but
cally cracking) as the asphalt becomes harder and stiffer. no liquid water, is usually about 25%–30% by weight.
Further details are provided in a recent publication [30]. Wood with less than about 20% moisture is considered
The Asphalt Roofing Manufacturer’s Association immune to dry rot [34]. Rot is the result of fungal infection.
(ARMA) recommends that asphalt shingles not be applied There are several types of fungi that stain and infect wood,
directly over thermal insulation [31]. The basic reason is and fungal spores are usually widely dispersed in ambient
that (solar) heat build up, which is typically a result of air. Surfaces infected with actively growing fungi show
inadequate ventilation, may accelerate weathering, and thread-like features (hyphae) under microscopic examina-
reduce the anticipated life of the asphalt shingles. Thus, it tion. Some species of fungi consume just the cellulose por-
is clear that excessively high shingle temperatures are detri- tion of wood, some the lignin, still others both primary
mental. Roof venting is useful, and not merely for heat dis- wood components. After decay, the wood is much less
sipation. It can also avoid moisture build up [32], which is dense and fractures readily. After sufficient fungal growth,
important for many types of roofing. Excessive water fruiting bodies such as toadstools form that release new
vapor and/or condensation lead to swelling and rotting spores into the air.
P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433 429

Corrosion of metals is caused by chemical reactions with to the cleansing effects of rainwater, one expects that
environmental substances, particularly the formation of deposits on roofing may be depleted of water soluble com-
metal oxides. Rusting of steel is a prototypical example. ponents. Of course, rainwater can transport small insoluble
Modern steel used in roofing generally has a protective, particles as well.
sacrificial coating of zinc or a zinc–aluminum alloy to pre- Suppose a substrate has a clean reflectance denoted R0,
vent rust. Then the metal alloy is further protected from which is coated with a thin uniform soil layer with absorp-
chemical reactions with a polymeric coating. Nevertheless, tance a and reflectance r. In view of the assumption that the
most metals occur in mineral form only as combinations layer is thin, we take both a and r as small, compared to
such as metal oxides, hydroxides, sulfides, carbonates, unity. (The extension to thicker soil layers is straightfor-
etc., and tend to revert to their mineral forms over time. ward, for example, by recursion.) Then, it is not difficult
Many of the corrosive reactions involved are electrochem- to show that the change in reflectance R of the soiled sub-
ical in nature and require the presence of an aqueous elec- strate is given, to first order in r and a, by
trolyte – a solution of salts in water. Liquid water may be R R0 = 2R0a + (1 R0)2r. Thus soil absorptance
in direct contact with the metal in question or may be reduces R and soil reflectance increases R. Here we can also
extracted from moist air due to the presence of hygroscopic see that a will be more important if R0 is large and r will be
dust. Thus, it is not surprising that metallic corrosion pro- more important if R0 is close to zero. Thus, we expect that
ceeds more rapidly in humid climates in which moisture is highly reflective materials tend to lose their reflectance as
readily available [35]. Also, it is noteworthy that dissolved they are soiled, with the reflectance loss determined by
salts increase the electrical conductivity of water, making it absorption of the soil. Very dark materials tend to become
a more effective electrolyte. This may be the primary reason lighter as they are soiled, with the reflectance increase
that seaside salt air promotes corrosion. caused by light scattering by soil. Finally, if the ratio r/a
Efflorescence is the occurrence of light-colored stains on is such that 2R0a = (1 R0)2r, then R R0 = 0 and soil
the surface of a porous material. It is caused by water seep- deposits do not change the reflectance.
age/diffusion through the material. Dissolved salts are Ebert et al. [39] studied airborne aerosols in the size
transported along with the water, and are deposited on range of 0.1–25 lm, collected in Germany, by means of
the surface when the water evaporates. A test for potential high resolution scanning electron microscopy and energy-
efflorescence of clay roof tiles is to immerse one end of the dispersive X-ray microanalysis. By combining particle mor-
tile in distilled water for seven days in a drying room [36], phology data with chemical microanalysis, they recognized
and then inspect for staining. Efflorescence is a common several characteristic particle types. Particles of silica and
issue for concrete items, particularly if they are dark in mixed oxides of silicon and aluminum were common, and
color. Water transports calcium hydroxide to the surface, appeared to have two distinct origins. Large irregular frac-
and calcium carbonate is then formed by reaction with tured particles were thought to be crustal in nature,
the CO2 in air [37]. These white deposits can be prevented whereas spherical particles in the sub-micron and micron
by the use of a polymeric coating that seals the surface [38]. size range were identified as fly ash. Particles were classified
Alternatively, the deposits can be removed by washing with as metal oxides/metal hydroxides if they were low in silicon
dilute acid. If left in place, the calcium carbonate stains content and contained additional metals such as Fe, Mn,
often weather in about 2 years, restoring the original Zn, Al, Ti, Cu, Ni, and Pb. These particles could likewise
appearance. be spherical fly ash or irregular dust particles. Calcium sul-
Freeze–thaw cycles are associated with the spallation of fate particles could be identified by the high Ca and S con-
concrete and the premature failure of clay tiles. For this tent and a plate-like morphology. Soot particles were
reason, ASTM standards for clay roof tile limit the permis- identified by their fractal-like morphology: branched
sible water absorption by the tiles [36]. For grade 1 tile, chains of 50 nm spheres. Some biological particles had rec-
that provides resistance to severe frost action, maximum ognizable morphologies, such as fungal spores. Other bio-
cold water absorption is limited to 8% in any one tile and logical particles were identified by > 25%C, plus
to 6% average in a sample of 5 tiles. For grade 3 tile, that characteristic signatures of the minor elements Na, Mg,
provides negligible resistance to any frost action, the per- P, S, Cl, K, and Ca. Two further particle types were sea salt
missible water absorption values are about twice as large. and ammonium sulfate, both of which are water soluble
and will not be discussed further here.
6. Soiling of roofing Overall, of the elements heavier than sodium (Na), the
most abundant elements were Al, Si, and S. Elements pres-
Deposits on roofing originate with dry and wet (rainwa- ent in roughly 10 times lower concentration were Na, Mg,
ter) deposition from the atmosphere. Clearly, one expects P, Cl, K, Ca, and Fe. Other elements were even less abun-
crustal dust (soil) to be present. Products of combustion dant. If the lighter elements were detectable in this partic-
such as soot, unburned hydrocarbons, and fly ash are ular analysis, we would expect to see large contributions
expected as well. Sea salt is expected (in coastal areas) as from H, C, N, and O as well.
are organic compounds emitted by vegetation (such as The optical properties of the aerosols in the particle size
terpenes) and spores produced by plants and fungi. Due range 0.1–3 lm were compiled based on an analysis of the
430 P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433

phase composition of the particles. The complex refractive and Cr have colored or black oxides and other compounds
index thus derived is useful in computing light scattering and therefore may reduce roof reflectance slightly. Of these
and absorption in the atmosphere, and by extension, may elements, iron is the most abundant. To obtain a semi-
be useful in the optical properties of deposits on roofing. quantitative estimate of the maximum possible optical
They found that the real part ranged from 1.54 to 1.72 absorption of iron, we can assume that 60 mg m 2 of iron
and the imaginary part from 0.001 to 0.086. The lower val- are present in the form of strongly absorbing small
ues were associated with unpolluted rural air masses, and (0.27 lm diameter) hematite (Fe2O3) pigment particles.
the higher values, with polluted urban air. The higher val- Hematite is a strong absorber of the short wavelength part
ues of the real part are identified with higher concentra- of the solar spectrum (300–550 nm) with a coefficient of
tions of the metal oxide/hydroxide particles, and the roughly 4 m2/g [41]. Thus, such a hematite layer could
higher values of the imaginary part are identified with absorb a measurable portion (20%) of the short wavelength
increased concentrations of soot. If the imaginary part is component. Most likely, however, the iron mineral parti-
zero, optical absorption is absent; only scattering occurs. cles present are in the form of larger particles that are less
Thus soot is the primary absorber in atmospheric aerosols. efficient than the sub-micrometer particles of our example.
As part of our present ongoing investigation on solar- The role of elemental carbon (i.e., soot) is potentially
reflective roofing, we have examined deposits that have more dramatic. Fig. 4 shows the expected [42] solar reflec-
formed on exposed roofing samples at several locations in tance and visible reflectance as a function of soot concen-
California [40]. Selected results are shown in Table 1. Since tration, as a fraction of the high initial reflectance R0.
the samples were taken in the spring, after California’s win- The sample exposed at Richmond has the most elemental
ter rainfall, the deposits were affected by rainfall and are carbon (1.3 mg m 2), but this amount is insufficient to
less extensive than would have been the case if the samples markedly reduce its reflectance.
were obtained in September, after the dry California sum- Like hematite, the effect of organic carbon is expected to
mer. Thus, the observed solar reflectance values were about be largest at shorter wavelengths, but published absorption
the same as for unsoiled samples. For example, three sam- coefficients (roughly 0.6 m2 g 1 at 550 nm) [43] suggest that
ples with initial solar reflectance of 0.57 had reflectance of it is less important than elemental carbon (14 m2 g 1 at
0.54 ± 0.02 after 19 months. Sulfur is not found in high 550 nm) [43] for equivalent masses per unit area.
abundance, which may be attributed to the absence of As far as biological growth on roofing surfaces is con-
coal-fired power plants in California. Calcium is found in cerned, it is clear that a large variety of species is expected
rather high abundance, except for the remote McArthur to be present. For example, some of the species of fungi
site in northeastern California. Due to the small amount that occur in soil may be expected to be present. However,
of sulfur present, the calcium is likely to be in the form the ultraviolet radiation incident on roofing can kill many
of carbonate (rather than sulfate). The first five metals in organisms. We have noted earlier that the cyanobacteria
Table 1 all have white oxides, and are unlikely to reduce Gloeocapsa infests mineral roofing granules, leading to
the reflectance of highly reflective roofing. (They are, of black colored stains. In a study of biomass accumulation
course, expected to raise the reflectance of black roofing.) on single-ply roofing membranes exposed in Oak Ridge,
The relatively abundant transition metals Fe, Mn, Cu, Tennessee [44], it was found by phospholipid fatty acid

Table 1
Concentrations of several abundant elements and organic/elemental carbon in mg m 2, collected on samples of roofing materials exposed for 19 months
(until April, 2005) at several California locations [40]
California location
Shafter McArthur Sacramento El Centro Corona Colton Richmond
Coordinates 35.50°N 41.02°N 38.59°N 32.79°N 33.88°N 34.07°N 37.94°N
119.27°W 121.65°W 121.51°W 115.56°W 117.56°W 117.31°W 122.34°W

Aluminum 16. 5.3 50. 21. 41. 39. 27.


Calcium 17. 1.0 5.6 87. 55. 96. 146.
Silicon 6.8 2.3 9.8 20. 19. 14. 9.7
Magnesium 9.0 0.51 6.1 20. 20. 20. 16.
Zinc 7.3 3.2 52. 1.8 4.4 1.3 1.1
Sulfur 1.4 <1 7.3 <2 1.8 1.2 1.7
Iron 32. 5.0 42. 33. 68. 67. 44.
Manganese 0.28 0.03 0.35 0.6 1.5 3.3 0.9
Copper 0.8 0.3 0.76 1.4 1.4 1.1 0.9
Chromium 1.3 0.7 7.7 0.15 0.6 0.7 0.8
Organic carbon 5.6 1.3 4.5 8.3 5.4 6.1 11.
Elemental 0.4  0.02 0.22 0.24 0.24 0.16 1.3
carbon
P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433 431

changeably. However, it is well known that in humid cli-


mates, such as the southeastern United States, the growth
of biomass on roofing leads to visible stains. In some cases,
it has been noted that staining does not occur near copper
and galvanized (zinc) flashings. In a patent by Narayan
et al. [49], reviewing prior art, it is noted that algae growth
on asphalt shingles can be inhibited by metal Zn particles,
ZnO, ZnS, and cuprous oxide (Cu2O). Thus it appears that
zinc and copper ions can inhibit biological growth. A more
recent patent [50] likewise discloses that Cu2O, either alone
or with zinc compounds, is effective in roof granules, to
prevent growth of cyanobacteria (such as Gloeocapsa)
and also fungi.
Levinson et al. [51] investigated a number of light-col-
ored PVC roof membranes that had been exposed for a
number of years and that had obvious biological growth,
Fig. 4. Expected values for the soiled roof reflectance, divided by the
unsoiled reflectance, as a function of elemental carbon (soot) concentra-
presumably fungal in nature. The spectral reflectance was
tion, after [42]. measured both before and after a number of cleaning pro-
cedures. In this way, inferences could be made concerning
the spectral absorptance of the substances removed. Three
analysis that the biological growth was in this case, primar- different types of spectra were observed. First, optically
ily fungal in nature. thick black spots of biomass were found. Second, ‘‘organic
Gaylarde and Gaylarde [45] recently published a study carbon’’ with a spectrum similar to that in [43] was found.
of 230 biofilms found on the exterior of buildings in Eur- Third, ‘‘soot’’ with a broadband spectrum similar to that
ope and in Latin America. They classified the biofilms shown in [42,43] was found. In this study of PVC roof
according to the predominant microscopic organisms membranes, it was found that only partial cleaning can
found, of which the most important were various cyano- be performed by the use of soap and water, but that bleach
bacteria, algae, and fungi. The substrate was important is effective in removing residual stains.
with, for example, fungi rarely found on mineral substrates Biocides are often included in the formulation of
and often on paint. Climate was believed to be important polymeric materials such as PVC. As just one example,
as well, with algae more prevalent at cool damp European the compound OIT (2-n-octyl-4-isothiazolin-3-one) is
sites and dark-colored cyanobacteria frequently found in used commercially for this purpose. Concentrations on
tropical locations at elevations above 1000 m. the order of 10 ppm inhibit the growth of a number
Dupuy et al. [46], as cited by Ortega-Calvo et al. [47], of common fungi [52]. However, premature leaching
investigated the cyanobacteria that grew on monuments is an issue that must be addressed in material
exposed to strong solar radiation and that could tolerate formulation.
long dry periods. They include Calothti parietina and
Chroococcus montanus as pioneer species, which are fol- 7. Summary
lowed by species of Gloeocapsa, Nostoc and Scytonema.
In a detailed study of the fungal colonization of plasti- We have presented an overview of the weathering of
cized PVC outdoors in Manchester, United Kingdom, roofing materials. Emphasis has been placed on chemical
Webb et al. [48] used gene sequencing to definitively iden- changes and changes in visible and solar reflectances.
tify several of the species involved. The fungus Aureobasid- Photodegradation is very important for organic materials:
ium pullulans had the ability to extract metabolic carbon plastics, wood, asphalt, and organic pigments. Photodegra-
from the plasticiser in the intact PVC formulation, and dation is initiated by energetic UV photons in sunlight and
was thereby able to initially colonize the surface after 25– generally involves chemical reactions with atmospheric
40 weeks. Subsequently, a group of yeasts and yeast-like oxygen and/or water vapor, leading to brittleness. Elevated
fungi, including Rhodotorula aurantiaca and Kluyveromyces temperatures, for example as provided by solar absorption
spp., established themselves on the PVC after 80 weeks of in dark materials, lead to acceleration of deleterious chem-
exposure. In addition to A. pullulans, many of the observed ical reactions and can hasten the diffusion of low molecular
fungi, e.g., Alternaria spp., Aspergillus spp., Paecilomyces weight components. Moisture is also a key factor in many
sp., and Cladosporium sp., have previously been isolated degradation processes. For example, corrosion of metals is
from deteriorated PVC and are common colonizers of accelerated by high humidity. Deposits that form on roof-
painted surfaces and building materials. ing include the various atmospheric aerosols such as crustal
In the roofing industry, it is often not known exactly dust, soot and hydrocarbons from incomplete combustion,
what species make up the biomass deposits on roofing. In and organic particles including spores. Biological growths
fact, the terms algae and fungi are sometimes used inter- on roofing include cyanobacteria on roofing granules, algae
432 P. Berdahl et al. / Construction and Building Materials 22 (2008) 423–433

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