WK18-13-00-2 (1rb)

GB

Operating Manual
WK 18-13-00-2

ritter & bader GmbH • Adolf-Wolf-Str. 44 • D 89264 Weissenhorn

Phone +49 (0) 73 09 / 96 37 -0 • Fax +49 (0) 73 09 / 96 37 -17
eMail Doku@ritter-bader.com 1
• www.ritter-bader.com
WK18-13-00-2 (1rb)

2
 WK18-13-00-2 (1rb)

Table of contents

01. General 4
02. Transport and installation 4
03. Instructions 5-7
03.1 General instructions
03.2 Safety instruction
03.3 Warning signs
03.4 Functional description

04. Putting into operation 8-10

04.1 Prior to putting into operation
04.2 Putting into operation

05. Wiring diagram of main circuit 11

06. Control circuit 12-13
07. Wiring diagram of monitoring circuit 14
08. Pipe connection plan 15
09. Structural components 16
10. Parts list 17-18
11. Device arrangement in the switch box 19
12. Technical data 20-21
13. Controller description 22
14. Exchange of filter 23
14.1Exchange of filter
14.2 Information on changing filter

15. Cooling water 24-25

13.1 Frost and corrosion protection
13.2 Preventing algae and myxobacteria

16. Error messages 26-29

17. Manufacturer`s declaration 32

3
 WK18-13-00-2 (1rb)

01. General - 02. Transport and installation

01. General

In order to ensure optimum performance of the unit and your safe-

ty, please read these Operating Instructions carefully before connec-
ting or starting-up the unit, or changing preprogrammed settings. Keep
these Operating Instructions in a safe place for reference purposes.
ritter & bader GmbH accepts no liability for any errors contained in
the Operating Instructions nor for damage related to the document
or the information contained herein, not even if the possibility of such
damage has been pointed out to rittter & bader GmbH. The
purpose of this document is solely to provide information and
instructions. ritter & bader GmbH reserves the right to change the
technical data and other information contained in this document
without prior notice. ritter & bader GmbH is under no obligation to update
the information contained herein.

02. Transport and installation

The manufacturer will not assume any liabili-

ty for transport damages, e.g. owing to incorrect
storage. In general, the water cooler should be
stored and transported in accordance with
its later installation. Avoid any vibration during
transport. Apart from that, the plant will have
to be made freeze-proof during transport and
intermediate storage in winter (danger of
freezing!). Installation will have to be made
according to the customer‘s requirements
on the site. ATTENTION: Do not lift the
cooler without the transport rack! Drain the water
from the tank!

Correct False

4
 WK18-13-00-2 (1rb)

03. Instructions

03.1 General instructions

q The plant is delivered ex works without filling or water additive.

q Install the plant in such a way that air intake and air outlet not be
impeded and that exchange of filter be possible.

q Under certain circumstances, the air suction filter may have to be

replaced once a week.

q The air intake area of the plant should not be within the hot-air range
of another appliance (danger of cooling plant overheating).

q Accumulation of heat must be avoided.

Please allow for sufficient distance between
the cooler and other appliances, walls and

2,0 m
ceiling.

q Please ensure sufficient fresh air supply. The

system should be accessible at all times to
maintenance personnel. 2,0 m 2,0 m

q Apply a water additive.

q As to the water quality, the manufacturer‘s motor data will have to be

considered.

q Avoid dirty water, ãCooling Water“. (When aggressive water

is used, e.g., well water, the cooling water must be tested in
advanced).

q Recycling: Please contact manufacturer.

q The user should routine-check all safety components every

6 months and put the report to record.

q Not performing the service will result in a shorting of the warranty

period to 12 months from manufacturing date; all service reports are
to put to record.

q Please note: In the case of technical alterations or intervening without

consulting the manufacturer the warranty lapses as does any liability
claim.

5
 WK18-13-00-2 (1rb)

03. Instructions

03.2 Safety Instructions

q Attention: Surfaces of the cooling pipe and compressor are hot – burn
hazard.

q Disconnect the mains supply for maintenance works and

trouble-shooting, etc.

q Maintenance and servicing must not be performed but by

authorized staff (electrician, frigorist).

q Incorrect operation and inappropriate use may cause malfunc-

tions of the unit and accidents. In case of improper handling, war-
ranty and liability claims may become extinct under certain
circumstances.

q In case of malfunctions or problems, please contact the

manufacturer or a sales agency.

q In general the pipes must not be loaded.

03.3 Warning Signs

The warning signs have the following meanings:

Risk of injury by running fans without protection

against accidental contact

Danger by voltage

Automatic start of moving parts

Caution of hot surfaces

6
 WK18-13-00-2 (1rb)

03. Instructions

03.4 Functional description

The output of the water recooler WK 18-13-00-2 is controlled via addition of

cold water from the tank.

This allows precise controlling of the water temperature in the feed line.

The compressor switches off when a certain evaporation temperature is

achieved.

7
 WK18-13-00-2 (1rb)

04. Putting into operation

04.1 Prior to putting into operation

Before you put the plant into operation, please mind the following:

q Water cooler mounting: vertical installation, screwed onto the machi-

ne.

q Check actual nominal voltage and frequency and compare with data
on the name plate.

q Do not turn the plant upside down nor tilt it.

q After mounting, the water cooler must not be switched on but after a
waiting period of approx. 60 minutes.

q Upstream slide gates, if any, must be open.

q Ensure water circulation

04.2 Putting into operation

Before you put the plant into operation please mind the following:

q Switch S10 must be set to ‚OFF‘ position.

q Switch off main power supply:

+ Main circuit off.
+ Pump out of operation.

Attention!
S10

The condenser fan can automatically turn on where voltage applied.

8
 WK18-13-00-2 (1rb)

04. Putting into operation

Process water
outlet

Process water inlet

q Fill the tank (through filler socket):

+ Water circuit must be completely piped.

+ All slide gates and valves (except for the discharge valve)
must be open.
+ The first filling of the reservoir should not exceed 90%.

levelindicator

9
 WK18-13-00-2 (1rb)

04. Putting into operation

q Connect main circuit:

+ Connect power supply .

+ Change position of switch S10 from ‚OFF‘ to ‚Pump‘.

Attention!

After connection of the main circuit, pay attention to the sense of rota-
tion of the pump, the fan and the compressor. Incorrect sense of rota-
tion may cause damage to the plant . Please mind wiring of L1, L2 and
L3 in item ‚Wiring Diagram of Main Circuit`.

+ Water circuit is vented automatically.

+ Water level in the tank falls.
+ Allow for a minimum operating time of 10 minutes before
setting switch S10 to ‚OFF‘ (complete venting of the
waterbearing parts is required).

q Automatic operation:
+ Set switch S10 to ‚ON‘

q Plant ready for operation:

+ Lack of water, air bubbles or obstruction of the plant may
cause failures (volume flow and cooling system).
+ External reset is possible by switching the control voltage
off and on without having to change the position of switch
S10.

10
 11
S
(
?
-
H
7

61BA1FODV14MEZB1491FWB1C[XCABO.@O4JB1M1M4?E5./1@AM3491FZ1FA.@O4.@J4,BAA1BC.@O4M1B@1M4P@LDCAM4MB@J4W1FVEA1@3 TL14F10FEJ.KABE@34JBMAFBV.ABE@4D@J4.ABCB<DABE@4E[4ALBM4JEK./1@A4DM4Z1CC4DM4AL14KE//.@BKDABE@4E[4BAM4KE@A1@AM4AE
MEZ1BA4@BKLA4D.MJF\K5CBKL4O1MADAA1A$4Q.ZBJ1FLD@JC.@O1@4W1F0[CBKLA1@4<.4GKLDJ1@1FMDA<$ EAL1FM4ZBALE.A41]0F1MM4D.ALEFB<DABE@4BM40FELBVBA1J$4^[[1@J1FM4ZBCC4V14L1CJ4CBDVC14[EF4AL140D_/1@A4E[4JD/DO1M$
7CC14R1KLA14[\F4J1@4SDCC4J1F4'DA1@A 34U1VFD.KLM/.MA1F 4EJ1F4U1MKL/DK5M/.MA1F1B@AFDO.@O4WEFV1LDCA1@$ 7CC4FBOLAM4F1M1FW1J4B@4AL141W1@A4E[4AL14OFD@A4E[4D40DA1@A34.ABCBA_4/EJ1C4EF4J1MBO@$
Q.MAD@J

*
*

?G++*:
)*4597

6)*
6))

T)

8U83*
8U83*

8**49 8:*49
!"
!"

!)

) $ ) ) 8 ) 8 $
Y@J1F.@O

" $ " " > " > $

+ $ + + : + : $
I1@@MAFE/2
'(

'( $ '( '( '( $

8**49424:*4;<
$ ) $ " $ + $ '(
)

)
!"

$
7@MKLC.MMC1BMA.@O2
'(

$
91F[C\MMBO1F NC1//1@5DMA1@4U1LX.M1
'(

,E@ADO10CDAA1
P@MADCC1J4CEDJ4&3+)456

IE/B@DC4K.FF1@A4):3):47

?DA./

NC1//1@5DMA1@4T\F
ID/1

"
"

"+)*8
Q)

IEF/
)

U10F$
?DA./
"

6)

Q.V1
,)
&3&47
& )"3>47
+R=")": )NH*
S)
2"$#
N)

8U)3>
!"
$

) " ) " )
)"$*)$):
=
#

?PI4:)+8:

+
+

H1DFV$ I1.LX.MC1F
+
$

" 8 + 8 +
,
9
%
$

+ : > : >
6
&

- GHI8>+;%7
$

'(
-E/0F1MMEF
91FJBKLA1F2
'(
'(

&% &#
&: &>
2"$#
:3&456424&3&447424+&: >*:49424:*4;<

8
8

+RT"&): )'7"
Q"
)
"

6"

,"
+47
"3% 83*47
+R=")): )(H*
S"
2+$)
N"

8U)3>
$

) " ) " )
=

>
>

)*

+
$

" 8 + 8 +

,
9

N\LCO1FXA
-,+ #
))

'./0
$

+ : > : >

'./012
6
)"
$

'(

'(
'(

&% &#
&: &>
2+$)

6N)% )+ ** "
)3#456424"3&%4742488* 8%*49424:*4;<
:

:
+RT"&): )'7"
Q+
)

#
#

"

7FAB51C@.//1F
6+

#** #** *:& *+

,+
*3:47
*3>> *3%47
+R=")): *;H*
S+
2"$+
N+

8U)3>
$
) " ) " )

GKLDCA5DMA1@@.//1F
=

*8# *8* *#8 "

)+

+
$
" 8 + 8 +

,
9
)8
$
+ : > : >

6
)>
$

78?8"* 7'*" *&

'(

91@ABCDAEF
&% &#

'(
'(

%
%

&: &>
2"$)

WE@
HCDAA
+8*46424*3:)474248)8 >*:49424:*4;<

)
8
'( 2"$*

S
(
?
-
H
7
05. Wiring diagram of main circuit
WK18-13-00-2 (1rb)
 * $ , " - H % 6 1

,-MFQC4?: )"#*

* $ , ,-MF3$* )"#*
+ +
$

3$*
,
*S+4G)JDD
$ST4P&?)T4P& $$
,S+45')+45'
# .H $, $-
),#-
!, ,*

$"
8 ., 8

$"
)"#$
.%

$-
),#H
!, # ,- # ,H $-

$
$
W- WH

IH
IH

U" ,R$X* ,R$X* U$

)$#6 )$#"

+
+

I%
I%

7Q =Q
O 3$ T 3$#$ T O
T:?GG'G5C5,&'( T:?GG'G5C5,&'(

O
O

LN?F:?&:'@4A5>';XF@>G5:>Z45>';FC;@F45>(>aC5>';F'DF5N>GF@'A4P?;5FCGFE?((FCGF5N?FA'PP4;>AC5>';F'DF>5GFA';5?;5GF5'
'5N?:GFE>5N'45F?R&:?GGFC45N':>aC5>';F>GF&:'N>Z>5?@#FJDD?;@?:GFE>((FZ?FN?(@F(>CZ(?FD':F5N?F&CbP?;5F'DF@CPC<?G#
+((F:><N5GF:?G?:\?@F>;F5N?F?\?;5F'DF5N?F<:C;5F'DFCF&C5?;5XF45>(>5bFP'@?(F':F@?G><;#
"

,
,
W- WH
,R$X* ,R$X* 3$*
$"

12
# ),#$ -
.$ +45'
),#6 $- !, # ,% ,6
6

T$
Q Q
WK18-13-00-2 (1rb)

)"#-
1

QJ%
06. Wiring diagram of control circuit

+$
+$
+$
+$
+$
+$

)$#1 TV ." .H .$* .% .I .$

+,
+,
+,
+,
+,
+,

# *M )"#*
,1 "/L,*$H $88-$ "/0"$$1 ,+2** "/0"$$1 ,+2** "/7,$,, ,88-* "/0"$$1 ,+2** "/L,*,H $88-*
!,
# # # TV
V V
!" $ , M?;5>(C5':) 359:4;< 359:4;< +;(C<?F>#J#) M?:@>AN5?:)
$%&'(#)$*+ M?;5>(C5': 7'AN@:4AB) =>?@?:@:4AB) K;>5FJ. O'P&:?GG':
,-MQO 2C(D4;A5>'; 2C(D4;A5>';
?R5?:;)?R5?:;C( N><NF&:?GG4:? ('EF&:?GG4:?

$ , $- $- $" $- $- $ ,
)$#6 ),#" )"#" ),#6 )-#H )$#"
" - $, $$ $, $$ ,$ ,, $, $$ " -
)$#6 ),#" )"#" )-#H )$#"

W?>5?:<CZ?FG'E>?FM?:\>?(D](5><4;<F@>?G?GFQ'B4P?;5GXFM?:E?:54;<F4;@F2>55?>(4;<FG?>;?GF[;NC(5GFG>;@F\?:Z'5?;X
G'E?>5F;>AN5FC4G@:`AB(>ANF<?G5C55?5#F^4E>@?:NC;@(4;<?;F\?:&D(>AN5?;Fa4F3ANC@?;?:GC5a#
+((?F/?AN5?FD`:F@?;FUC((F@?:FTC5?;5 XFY?Z:C4ANGP4G5?: F'@?:FY?GANPCABGP4G5?:?>;5:C<4;<F\':Z?NC(5?;#
H % "$ ", H %
)$#6 )$#"
-" -- $" $-
)"#" ),#$
U ,$ ,, U
QC54P $,#*$#$% .`N(<?:]5 +:5>B?(;4PP?:
8?C:Z# =?4N]4G(?: *-6 *-* *6- ,
Y?&:# ^4Z? W.$1 $" ** , 3ANC(5BCG5?;;4PP?: 8(C55 ,
^4G5C;@ _;@?:4;< QC54P =CP? =':P Q[=F%$"-% 6** 6** *%I *" \'; -
* $ , " - H % 6 1
 * # " % & ' - E (

)"$( "&+9M6<?;

)"$( "&+91#* $ $
/ /
!" "# $ "%

""
""
R" ,-
## ST *.'/0
1S
,2Z3?;9?\5?;7) 1S F
X#* ?\5?;7639V;D[?
#" #& F

RP
S- R% R& S1
)"$' RP S1
"\#.* M;<CY6<B7?ZA?;9PM) M;<CY6<B7?ZA?;9TM)
R $ # $ % V;?44<;?94?74D;9KF V;?44<;?94?74D;9TF R
!& * #(."9[6; * &&9[6;
1" & "*9A/ & "*9A/
,23345678915:;<7=) J6;?391FX0 J6;?391FX0
,>33>7=93?@?39A63B<7C5>D7
R#

&%
X- ST

ST
S-
)"$' F;DU?44H644?;9+D;36<B)
"\#.*

&&
B3DH95?AV?;65<;?9

$ RP
!" %#
J J
$ $ $ $ $ $ $ $ $

0Z?9;?V;D8<C5>D7.98>45;>[<5>D796789<5>3>U65>D79DB95Z>498DC<A?759649H?3396495Z?9CDAA<7>C65>D79DB9>549CD75?75495D
D5Z?;49H>5ZD<59?\V;?4496<5ZD;>U65>D79>49V;DZ>[>5?8$9QBB?78?;49H>339[?9Z?3893>6[3?9BD;95Z?9V6]A?759DB986A6=?4$
/339;>=Z549;?4?;@?89>795Z?9?@?759DB95Z?9=;6759DB969V65?75.9<5>3>5]9AD8?39D;98?4>=7$
!" %& %' %- %E %( %W &* &# &"

13
#"+
MN#
MN"
MN%
MN&
OPM
/N#
/N"
/N%
/N&
/QO
/Q"
/Q%
KL

W'
,"
F# G3>H?33991IF''**)J
)#$' K

W-
M M
WK18-13-00-2 (1rb)

/#
X"
$ $ $ $
06. Wiring diagram of control circuit

/"
!" "W %* %" %%
)"$( *+
%a0"*#' #RR&#
#
%
"

SE
F<AV?) %!#.*
G G
F<AV
"
#
%

I OPM

I' * #*+
#
# " E (
)#$' )"$E
% & % - R?3>AD9"&+9/J)MJ9* #*+
)#$' )&$&
' - 9% '
)#$' )&$(
#% #&
)"$#
E% E& %9S?=?9+?75>3)
)&$"
% H6] @63@?

S?>5?;=6[?94DH>?9+?;@>?3B^35>=<7=98>?4?49MDY<A?754.9+?;H?;5<7=9<789I>55?>3<7=94?>7?49N7Z635494>789@?;[D5?7.
4DH?>597>CZ596<48;2CY3>CZ9=?45655?5$9_<H>8?;Z6783<7=?79@?;VB3>CZ5?79U<91CZ68?7?;465U$
/33?9a?CZ5?9B2;98?79,63398?;9F65?75 .9O?[;6<CZ4A<45?; 9D8?;9O?4CZA6CY4A<45?;?>75;6=<7=9@D;[?Z635?7$
, ,
M65<A #"$*#$#- X2Z3=?;^5 /;5>Y?37<AA?;
R?6;[$ P?<Z^<43?; *&E *&* *E& "
O?V;$ _<[? SX#( #% ** " 1CZ635Y645?77<AA?; R3655 %
_<45678 `78?;<7= M65<A P6A? PD;A MNP9-#%&- E** E** *-W *% @D7 &
* # " % & ' - E (
 ; # < " 8 D 9 E :

S S

6< D; 7 7

D#
D#
D<
D<
T T

#
-:
<G#[;
# #

E"
"
##
,"

I< =# IR =
=#
!" 1"7# 1"78 1<79
!8 1"78

9
D

$%&&'()*+,-).*/*01 " >2??3.3*@,>./AB1 "

E8
#<
#8
$2&&2*0,&343&,5).*2*0 >K# >2??3.3*A3,C.3''/.3 >K<

<
L -: L
<G#[;

PN3,.3C.M+/A(2M*[,+2'(.2Q/(2M*,)*+,/(2&2@)(2M*,M?,(N2',+MA/H3*(,)',53&&,)',(N3,AMHH/*2A)(2M*,M?,2(',AM*(3*(',(M
M(N3.',52(NM/(,3GC.3'',)/(NM.2@)(2M*,2',C.MN2Q2(3+7,K??3*+3.',52&&,Q3,N3&+,&2)Q&3,?M.,(N3,C)]H3*(,M?,+)H)03'7
S&&,.20N(',.3'3.43+,2*,(N3,343*(,M?,(N3,0.)*(,M?,),C)(3*([,/(2&2(],HM+3&,M.,+3'20*7
7 7 7 7 7 7

14
6< D" D8 DD D9 DE D:

7 7 7 7 7 7 7
> 6" >
" 8 9 : #; #< #8
WK18-13-00-2 (1rb)

$%&&'()*+,27K71 -)''3.(3HC3.)(/.,27K71 $2&(3.43.'ANH/(@/*0,27K71

$2&&2*0,&343&,KI -)(3.(3HC3.)(/.3,KI $2&(3.,C)+,'M2&2*0,KI
07. Wiring diagram of monitoring circuit

OM&/H3*'(.MH,27K71 IJ&(3)*&)03,27K71 3G(3.*3.,P3HC3.)(/.

U OM&/H3,?&M5,KI LMM&2*0,/*2(,KI ?%N&3.,27K71 U
3G(3.*)&,(3HC3.)(/.3
C.MQ3,KI

F3&+/*03*,)*,3G(3.*1
3G(3.*)&,H3'')03'

-32(3.0)Q3,'M523,O3.423&?J&(20/*0,+23'3',>MB/H3*('[,O3.53.(/*0,/*+,F2((32&/*0,'32*3',X*N)&(','2*+,43.QM(3*[
'M532(,*2AN(,)/'+.%AB&2AN,03'()((3(7,Y/52+3.N)*+&/*03*,43.C?&2AN(3*,@/,!AN)+3*3.')(@7
S&&3,\3AN(3,?%.,+3*,$)&&,+3.,=)(3*( [,W3Q.)/AN'H/'(3. ,M+3.,W3'ANH)AB'H/'(3.32*(.)0/*0,4M.Q3N)&(3*7
$ $
>)(/H #<7;#7#9 I%N&03.J( S.(2B3&*/HH3.
T3).Q7 V3/NJ/'&3. ;8E ;8; ;E8 <
W3C.7 Y/Q3 -I#: #" ;; < !AN)&(B)'(3**/HH3. T&)(( 8
Y/'()*+ Z*+3./*0 >)(/H V)H3 VM.H >XV,9#"89 E;; E;; ;9R ;" 4M* 8
; # < " 8 D 9 E :
 WK18-13-00-2 (1rb)

08. Pipe connection plan

15
 WK18-13-00-2 (1rb)

09. Structural components

3
8
7

11

6
1
16

5
10

9a 9

17
18

13

19 14
16
 WK18-13-00-2 (1rb)

10. Parts List

Pos. Description Type Manufact Article N°

M1 1 Compressor C-SBN 453 H8A Sanyo 940-001-550
2 Condenser WK16-13-xx KFL 940-002-327
M3 3 Capacitor Ventor W4D420-CP02-37 EBM 922-001-227-5
4 Accumulator/ dryer ADK 0810 Alco 940-010-155
5 Three-way-valve R3020-BL2 Belimo 940-010-074
6 Sight glas 11,5 cm 10 mm Castel 940-010-004
7 E-Valve TUB Danfoss 940-010-1981
8 Evaporator K070*34CG-S9 Kaori 940-002-777
Pressostat
S1 9 High pressure HP NSDLA00A39103 Danfoss 940-011-036
S1-1 9a Low pressure LP NSDHA00B39107 Danfoss 940-011-035
M2 10 Pump CM3-7 Grundfos 941-005-377
B1 11 Temperatur sensor NTC 103AT-2,3 Kritec 922-004-157
B2 12 Temperatur sensor NTC 103AT-2,3 Kritec 922-004-157
S3 13 Level switch KR-M12KB150 Pulsatronic 941-011-107-01
S2 14 Level switch KR-M12KB170 Pulsatronic 941-011-107
15 Filter pad WK16 ritter+bader 919-090-036
M5 16 Adjusting head LR24AX-SR-T Belimo 940-010-063-10
17 Tank ventilation ELF P30 Hydac 941-011-149
B3 18 Pressure absorber LP SPKT0041D0 Carel 922-060-068-2
B4 19 Pressure absorber HP SPKT00B1D0 Carel 922-060-068

17
 WK18-13-00-2 (1rb)

10. Parts List

Description Type Manufact. Article N°.

F1 Therm. 3RU2126-1KB0 Siemens 922-070-473

overcurrent relay
F2 Therm. 3RU2116-1EB0 Siemens 922-070-449
overcurrent relay
F3 Therm. 3RU2116-0HB0 Siemens 922-070-452
overcurrent relay
K2/K3 Contactor 3RT2015-1BB41 Siemens 922-070-460

Z2/Z3 RC- circuit 3RT2916-1PA2 Siemens 922-070-509-9

K1 Contactor 3RT2025-1BB40 Siemens 922-070-462

K6 Relay 3RH2122-2BB40 Siemens 922-070-470

K5/K9/K10 Relay 3RQ3118-2AM00 Siemens 922-070-499-0

P1 Temperature controller Free Smart SMP5500/C Eliwell 922-060-050-03

S10 Selector switching complete Siemens 922-070-610

X1 Mounting case 44.27 ilme 922-012-154

X1 Pin insert 44.27, 6-term. ilme 922-012-153

X2 Grey terminals 8WA2 Siemens 922-070-250

X2 Green/yellow 8WA2 Siemens 922-070-251

terminals
S4 Pressure guard 930.80 Climair Beck 922-008-104

X3 Mounting case 66.16 ilme 922-012-152

X3 Pin insert 66.16, 16-term. ilme 922-012-151

T1 Transformator 400V / 460V, 10kVA Auhorn 922-070-007

18
 WK18-13-00-2 (1rb)

11. Device arrangement in the switch box

X1 X3

X2
S4

K3 K2 K1

Z3 Z2 Z1

F3 F2 F1

K6

F6

K5 K9 K10

P1
S10

T1

19
 WK18-13-00-2 (1rb)

12. Technical data

Cooling capacity 13 kW
Power consumption 9.31 kW
Rated voltage 60 Hz 400 V (+/-10%)
Control voltage 24 VDC
Rated current 16.16 A
Starting current 5-6 times rated current
Weight (without) ca. 190 kg
Design (wxhxd) 1120 x 705 x 690 mm
Max. admissible operating pres-
sure of water 10 bar
HP- Refrigerant agent 23.5 bar
LP- Refrigerant agent 1,5 bar
Pipe connection L 28
Pump 61.6 l/min at 7 bar
Temperature display digital actual
Tank volume 80 l
Refrigerant agent R 134a
Operation limits max 45° C
min 10° C
Volume flow of max 80 l / min
pump for process water min 50 l / min
Filling weight refrigerant agent 2.1 kg
Protective system IP 54
EN 60529 (DIN 40050)
Article number 047-040-074-2

20
 WK18-13-00-2 (1rb)

12. Technical data

M1 - Compressor

P 6.9 kW
V 440 - 460 V
I 9.9 A
.
V -----
n -----
f 60 Hz
M2 - Pump

P 1.7 kW
V 440 - 480 V
I 2.98 A
.
V 3.7 m /h at 7 bar
3

n 3490 - 3510 l/m

f 60 Hz
M3 - Capacitor Ventor

P 340 W
V 460 V
I 0.61 A
.
V 4800 m /h at 80 Pa
3

n 1600 at 80 Pa
f 60 Hz

21
 WK18-13-00-2 (1rb)

13. Controller: Description

In the WK18-13-00-2 the Controller Free Smart SMP5500/C of the producer

Eliwell is insertet. The programming occurs customised.

22
 WK18-13-00-2 (1rb)

14. Exchange of filter

14.1 Exchange of filter

To change the filter pad remove

through opeing!

Only filter pads, which have

been approved in writing by the
manufacturer, are permitted.
(see 10.parts list)

Opening
14.2 Information on changing the filter!

Note: the filter pad at the air inlet must be changed before severe
contamination occurs. Reduced airflow results in reduced plant output, and
in the long run can result in the destruction of the compressor!!

S4

The filter pad contamination can be set at the vacuum-controlled

diaphragm box. This vacuum-controlled diaphragm box matches the
ambient pressure with the vacuum, which is produced by the fans.
By adjusting the setting margin, the sensitivity can be adjusted to the
degree of contamination

23
 WK18-13-00-2 (1rb)

15. Cooling water

The cooling water serves for cooling electric motors and for air
conditioning switch cabinets in semi-open cooling circuits.

15.1 Frost and corrosion protection

As to our cooling and heating systems with semi-open water circuits, we

recommend to apply corrosion inhibiting cooling water additives, such as
Varidos FSK (Nalco Deutschland GmbH) or other additives of the same pro-
perties, to ensure an optimum frost and corrosion protection of the cooling
system. The concentration must amount to 20 - 25 % by volume. Thus, frost
protection down to a temperature of -10°C will be ensured and chemical
reaction of the additives, which might occur at a lower concentration, will
be prevented.

15.2 Preventing algae and myxobacteria

In semi-open cooling water circuits, the cooling water will come into
contact with atmospheric oxygen or approx. 9 mg/l of O2 will be
dissolved in the water at a water temperature of 20°C. This involves the risk
of formation of algae and myxobacteria, which will gradually clog the filter.
Thus, the water flow will be impeded and cooling of the machines and of
the switch cabinet will no longer be ensured. To avoid this, a further additive
should be applied with systems of that kind.

In case you apply both additives (frost and corrosion protection /

biocide), please make sure that they are compatible. For safety
reasons, both agents should be fabricated by the same manufacture, and
their combination should be approved.

Note!

There must not any metals with widely differing voltage poten-
tials, such as aluminium (-1.7 V) and copper (+0.36 V), be directly
connected in the water circuit.

24
 WK18-13-00-2 (1rb)

15. Cooling water

There must not be any copper chips in the cooling water, as these might
settle down on the aluminium, thus causing galvanic corrosion.

The cooling water used must have the following properties:

q Total hardness GH < 20° d*

q Hardness due to carbonates KH < 20° d*1)

KS4,3
< 7 mol/m3
q Chlorides Cl < 250 g/m3
q Sulphates SO -2
4
< 240 g/m3
q Iron Fe < 0,2 g/m3
q Manganese Mn < 0,05 g/m3
q Suspended matter - < 0,05 g/m3
q ph values - < 7-92)
q Electric conductivity LF < 2000 uS/cm
q Colonizing units KBE < 1000 ml
*
German measuring unit
1)
Additives feign a higher CH/CS4.3 value.
2)
If using aluminium, the optimum pH value amounts to 7.5 - 8.5.

When aggressive water is used, e.g., well water, the cooling water
must be tested in advanced. The laboratory Nalco Deutschland GmbH
Fax +49 (0) 73 45 / 92 97 94 will send you a package for water
samples if required.

The manufacturer will accept no liability for damage which occurs as a result
of non-adherence to the values.

Once a year, the cooling water should be exchanged completely.

25
 WK18-13-00-2 (1rb)

16. Error messages

Error messages Possible cause Item no. in Operating M.

Water level in the tank too low 09 Strucutral Component

Level

Float switch in the tank defec- 09 Strucutral Component

tive
Cable break

Controller incorrectly set 13 Controller setting

Water temperature Controller malfunction 10 Parts List
Controller sensor defective or 09 Strucutral Component
cable break

No refrigerant 09 Strucutral Component

Cooling unit Incorrect sense of rotation of 09 Strucutral Component
pump
Pressostat LP LP pressostat defective 09 Strucutral Component

Condenser soiled 09 Strucutral Component

Cooling unit HP pressostat defective 09 Strucutral Component
Ventilator Overcurrent relay 09 Strucutral Component
Pressostat HP Ventialtor defective

26
 WK18-13-00-2 (1rb)

Remedy

Check water level in the tank and, if necessary, top up through filler socket Check water level by
level indicator. Mind concentration of additives.

Check float switch and replace it, if necessary (in case of correct water level, the contact will be clo-
sed). Mind installing position, switch opens downward.
Check cable and replace it, if necessary.

Check controller parameters.

Exchange controller.
Check sensor or cable.

To be repaired by manufacturer.
Check sense of rotation.

To be repaired by manufacturer.

Clean condenser.
To be repaired by manufacturer.
Check settings
Replace ventilator

27
 WK18-13-00-2 (1rb)

14. Error messages

Error Messages Possible Cause Item no. in Operating M.

Compressor defective 09 Structural Components
Cooling unit Voltage variations 12 Technical Data, nominal
Thermal overcurrent switch for voltage
compressor
Air filter soiled 14 Exchange of filter

Filter pad soiled Condenser soiled 09 Structural Components

Differ. pressure control device 09 Structural Components
incorrectly set or defective

Pump
Pump defective 09 Structural Components
12 Technical Data
Therm.-Überstrom Schutzschalter
Pumpe

28
 WK18-13-00-2 (1rb)

Remedy
Have compressor checked by manufacturer.
Check supply voltage and compare it to the voltage stated on the name plate.

Clean filter pad or replace it.

Clean condenser.
Check cable connection.
Check setting (14. Exchange of filter)

Have pump checed by manufacturer .

Check supply voltage.

29
WK18-13-00-2 (1rb)

30
WK18-13-00-2 (1rb)

31
32
17. Manufacturer´s declaration
WK18-13-00-2 (1rb)

Comply with technical modifications essential for progress. rb. 2016/01/14