Professional Documents
Culture Documents
Yamamoto2008 PDF
Yamamoto2008 PDF
A novel structure for carbon nanotube reinforced alumina composites with improved
mechanical properties
This article has been downloaded from IOPscience. Please scroll down to see the full text article.
(http://iopscience.iop.org/0957-4484/19/31/315708)
View the table of contents for this issue, or go to the journal homepage for more
Download details:
IP Address: 134.53.24.2
The article was downloaded on 18/09/2013 at 11:57
E-mail: gyamamoto@rift.mech.tohoku.ac.jp
Abstract
Engineering ceramics have high stiffness, excellent thermostability, and relatively low density,
but their brittleness impedes their use as structural materials. Incorporating carbon nanotubes
(CNTs) into a brittle ceramic might be expected to provide CNT/ceramic composites with both
high toughness and high temperature stability. Until now, however, materials fabrication
difficulties have limited research on CNT/ceramic composites. The mechanical failure of
CNT/ceramic composites reported previously is primarily attributed to poor CNT–matrix
connectivity and severe phase segregation. Here we show that a novel processing approach
based on the precursor method can diminish the phase segregation of multi-walled carbon
nanotubes (MWCNTs), and render MWCNT/alumina composites highly homogeneous. The
MWCNTs used in this study are modified with an acid treatment. Combined with a mechanical
interlock induced by the chemically modified MWCNTs, this approach leads to improved
mechanical properties. Mechanical measurements reveal that only 0.9 vol% acid-treated
MWCNT addition results in 27% and 25% simultaneous increases in bending strength
(689.6 ± 29.1 MPa) and fracture toughness (5.90 ± 0.27 MPa m1/2 ), respectively.
result in the degradation of the mechanical properties of obtained in the previous step was put into a half-quartz tube
the CNT composite materials [30]. The second problem and was dehydrated at 600 ◦ C for 15 min in argon atmosphere.
is the poor connectivity between CNTs and the ceramic The composites were prepared by spark plasma sintering
matrix, which leads to a limited stress transfer capability from (SPS, SPS-1050 Sumitomo Coal Mining, Tokyo, Japan) in a
the matrix to the CNTs [27, 28]. The connectivity with graphite die with an inner diameter of 30 mm at a temperature
the matrix, and uniform distribution within the matrix are of 1500 ◦ C under a pressure of 20 MPa in vacuum for 10 min.
essential structural requirements for the stronger and tougher For comparison, similar preparation processes were applied
CNT/ceramic composites. while using pristine MWCNTs as the starting material.
In the majority of the previous studies, alumina powders The bending strength was measured by the three-point
are mechanically mixed with CNTs in order to prepare bending method under ambient conditions, in which the size
CNT/alumina composites. To the best of our knowledge, there of the test specimens was 2 mm (width) × 3 mm (thickness)
is only one report which used a precursor method to prepare × 24 mm (length). The span length and crosshead speed for the
CNTs partially coated with alumina particles [31]. Thus, strength tests were 20 mm and 0.05 mm min−1 , respectively.
there has been no previous investigation which produced CNT The fracture toughness was measured by the single-edge
composites using the precursor method. In this study, we notched beam (SENB) method under ambient conditions, in
show that a novel processing approach based on the precursor which the size of test specimens was 2 mm (width) × 3 mm
method can diminish the phase segregation of MWCNTs, and (thickness) × 15 mm (length). A notch with depth and width
render MWCNT composites that are highly homogeneous. of 0.3 mm and 0.1 mm was cut in the center part of the test
The MWCNTs used in this study are modified with an acid specimen. A span length of 12 mm and crosshead speed
treatment. Combined with a mechanical interlock induced of 0.05 mm min−1 were applied for the toughness test. All
by the chemically modified MWCNTs, this approach leads to surfaces of the specimens were finely ground on a diamond
improved mechanical properties. Mechanical measurements wheel, and the edges were chamfered.
on composites reveal that only 0.9 vol% acid-treated MWCNT The indentation tests were done on a hardness tester
addition results in 27% and 25% simultaneous increases in (AVK-A, Akashi, Osaka, Japan) with a diamond Vickers
bending strength (689.6 ± 29.1 MPa) and fracture toughness indenter under ambient conditions. The 0.9 vol% acid-
(5.90 ± 0.27 MPa m1/2 ), respectively, indicating enhanced treated MWCNT/alumina composite with surface roughness of
stress transfer capability from the alumina to the MWCNTs. 0.1 μm ( Ra ) was indented using a Vickers diamond pyramid
The universality of the precursor approach combined with with a load of 98.1 N ( P ) applied on the surface for 15 s. The
chemically modified MWCNTs will be applicable to a wide diagonal (d ) and radial crack length (C ) were measured by
range of functional materials. the SEM. The hardness values ( Hv ) were calculated using the
equation Hv = 0.1891 P/d 2 and indentation toughness values
( K IC ) were calculated using the Anstis et al method, K IC =
2. Experimental procedure 0.016(E/Hv)1/2 (P/C 3/2 ), where E is the Young’s modulus
( E = 362.8 GPa) measured by the pulse-echo method.
The multi-walled carbon nanotubes (MWCNTs) used in this Bulk densities of the sintered bodies were measured
study were kindly provided by Nano Carbon Technologies by the Archimedes method using deionized water as an
(Tokyo, Japan), and the purity was claimed to be 99.5% immersion medium. The nanostructures and microstructures
by the producer. The estimated diameter and length of the were observed using scanning electron microscopy (SEM,
pristine MWCNTs from scanning electron microscopy (SEM) Hitachi S-4300, Tokyo, Japan) and transmission electron
and transmission electron microscopy (TEM) measurements microscopy (TEM, Hitachi HF-2000, Tokyo, Japan). The
ranged from 33 to 124 nm (average: 70 nm) and 1.1 to 22.5 μm surface roughness was measured by a stylus profilometer
(average: 8.7 μm), respectively. The pristine MWCNTs (Mitaka Kohki NH-3T, Tokyo Japan). The changes in zeta
were refluxed in 3:1 (volume ratio) concentrated H2 SO4 :HNO3 potentials were measured in 1.0 mM KCl aqueous solution of
mixture at 70 ◦ C for 2 h, washed thoroughly with distilled varying pH using a zeta potential analyzer (ZEECOM ZC2000,
water to be acid-free, and then finally dried in an oven at 60 ◦ C. Microtec, Chiba, Japan). The pH value of the aqueous
A typical synthesis procedure for the composite preparation solution was adjusted with HCl and NaOH. Zeta potential
is as follows. The 50 mg pristine MWCNTs or acid-treated values were calculated using the Smoluchowski equation. The
MWCNTs were dispersed in 300 ml ethanol with aid of electrical conductivity of the composites was determined by
ultrasonic agitation. 15.2 g aluminum hydroxide (Wako Pure using a four-probe technique (K-705RS and K-89PS150μR,
Chemical Industries, Osaka, Japan) was added to this solution KYOWARIKEN, Tokyo, Japan) under ambient conditions.
and ultrasonically agitated. 73 mg magnesium hydroxide
(Wako Pure Chemical Industries, Osaka, Japan) was added to 3. Results and discussion
prevent excessive crystal growth. Here, the weight loss of the
hydroxides caused by the dehydration process was accounted To disperse the MWCNTs homogeneously in the matrix and
for in the calculation of the composite composition. The improve the connectivity between MWCNTs and matrix, we
weight loss of aluminum hydroxide and magnesium hydroxide have used acid treatment of the pristine MWCNTs. The
was 34.7% and 31.9%, respectively. The resultant suspension rationale behind the acid treatment is to introduce nanoscale
was filtered and dried in an oven at 60 ◦ C. Finally, the product defects and adsorb negatively charged functional groups at the
2
Nanotechnology 19 (2008) 315708 G Yamamoto et al
3
Nanotechnology 19 (2008) 315708 G Yamamoto et al
Figure 3. MWCNT morphology in the composites. (a) It is demonstrated that a nanodefect on the acid-treated MWCNT is filled up with
alumina crystal. (b) Enlarged TEM image, taken from the square area.
this pH range. On these two colloidal suspensions are mixed, micron range, around 1.5 μm. No clear difference in the grain
particles of aluminum hydroxide will bind onto the acid-treated size is observed between the acid-treated MWCNT/alumina
MWCNTs because of the strong electrostatic attractive force composites and pristine MWCNT/alumina composites, even
between them, and this results in a homogeneous MWCNT and though the incorporation of MWCNTs seems to suppress the
aluminum hydroxide solution. grain growth of alumina [25]. Addition of only 0.9 vol%
In this study, we used a spark plasma sintering (SPS) acid-treated MWCNTs to the alumina matrix increased the
method in order to obtain fully dense composites [38]. electrical conductivity of the composite by about 7–9 orders
The physical and mechanical properties, and electrical of magnitude compared with that of monolithic alumina. It is
conductivities of the composites are shown in table 1. The has been reported that the electrical property transition from
theoretical density values were calculated from the rule insulator to conductor, namely the percolation threshold of
of mixtures, assuming the following density values [33]: MWCNT/alumina composite materials, occurs at 0.79 vol%
MWCNTs 2.10 Mg m−3 , Al2 O3 3.97 Mg m−3 , and MgO MWCNT content [39]. It is expected that the electrical
3.65 Mg m−3 . X-ray diffraction analysis of the sintered bodies conductivity is more susceptible to the effect of MWCNT
revealed that the aluminum hydroxide has been transformed dispersion and length at around 0.79 vol% MWCNT content.
to α -alumina during SPS at 1500 ◦ C under 20 MPa. The The reduction of electrical conductivity of the 0.9 vol% acid-
pure aluminum hydroxide powder can be solidified by SPS treated MWCNT/alumina compared to the composite made
to near-theoretical density. The relative densities of both with 0.9 vol% pristine MWCNTs may be attributed to the slight
the composites containing 0.9 vol% pristine MWCNTs and length decrease in the acid-treated MWCNTs.
acid-treated MWCNTs are also the near-theoretical densities, We now discuss the nanostructures of the acid-
whereas that of both the composites decreased with increasing treated MWCNT/alumina composites using TEM analysis.
MWCNT content. It is well known that CNT aggregates An interesting geometric structure was observed between
will reduce the relative density of the composite because of individual MWCNTs and alumina matrix, as shown in
their porous rope-like structure. The decreases of the relative figures 3(a) and (b). It is revealed that a nanodefect on the
density suggest that some MWCNT aggregates remain in the acid-treated MWCNT is filled up with alumina crystal, which
composites. The higher relative density and hardness for the may be intruding into the nanodefect during grain growth.
acid-treated MWCNT/alumina composites may be attributed to This nanostructure is novel in that its structure resembles a
more homogeneous distribution of MWCNTs compared with nanoscale anchor with an alumina crystal spiking the surface
the pristine MWCNT/alumina composites, as revealed by SEM of the MWCNTs.
observation of the fracture surfaces of the MWCNT/alumina It has been found that surface modification of the
composites. Most of the alumina grains had sizes in the MWCNTs is effective in improvement of bending strength
4
Nanotechnology 19 (2008) 315708 G Yamamoto et al
5
Nanotechnology 19 (2008) 315708 G Yamamoto et al
4. Conclusion
Acknowledgments
6
Nanotechnology 19 (2008) 315708 G Yamamoto et al
[7] Yu M F, Files B S, Arepalli S and Ruoff R S 2000 Phys. Rev. [24] Mamedov A A, Kotov N A, Prato M, Guldi D M,
Lett. 84 5552 Wicksted J P and Hirsch A 2002 Nat. Mater. 1 190
[8] Iijima S, Brabec C, Maiti A and Bernholc J 1996 J. Chem. [25] Zhan G D, Kuntz J D, Wan J and Mukherjee A K 2002
Phys. 104 2089 Nat. Mater. 2 38
[9] Huang J Y, Chen S, Wang Z Q, Kempa K, Wang Y M, Jo S H, [26] Wang X, Padture N P and Tanaka H 2004 Nat. Mater. 3 539
Chen G, Dresselhaus M S and Ren Z F 2006 Nature 439 281 [27] Peigney A 2003 Nat. Mater. 2 15
[10] Baughman R H, Zakhidov A A and de Heer W A 2002 [28] Sheldon B W and Curtin W A 2004 Nat. Mater. 3 505
Science 297 787 [29] Chen J, Hamon M A, Hu H, Chen Y, Rao A M, Eklund P C and
[11] Terrones M 2003 Annu. Rev. Mater. Res. 33 419 Haddon R C 1998 Science 282 95
[12] Thess A et al 1996 Science 273 483 [30] Yamamoto G, Omori M, Yokomizo K, Hashida T and
[13] Vigolo B, Penicaud A, Coulon C, Sauder C, Pailler R, Adachi K 2008 Mater. Sci. Eng. B 148 265
Journet C, Bernier P and Poulin P 2000 Science 290 1331 [31] Hernadi K, Couteau E, Seo J W and Forro L 2003
[14] Jiang K, Li Q and Fan S 2002 Nature 419 801 Langmuir 19 7026
[32] Subramoney S 1998 Adv. Mater. 15 1157
[15] Zhang M, Atkinson K R and Baughman R H 2004
[33] Kim Y A, Hayashi T, Endo M, Kaburagi Y, Tsukada T, Shan J,
Science 306 1358
Osato K and Tsuruoka S 2005 Carbon 43 2243
[16] Zhang M, Fang S, Zakhidov A A, Lee S B, Aliev A E,
[34] Liu J et al 1998 Science 280 1253
Williams C D, Atkinson K R and Baughman R H 2005
[35] Esumi K, Ishigami M, Nakajima A, Sawada K and
Science 309 1215 Honda H 1996 Carbon 34 279
[17] Yamamoto G, Sato Y, Takahashi T, Omori M, Hashida T, [36] Lin Y Q and Gao L A 2005 Carbon 43 47
Okubo A and Tohji K 2006 J. Mater. Res. 21 1537 [37] Poyato R, Vasiliev A L, Padture N P, Tanaka H and
[18] Futaba D N, Hata K, Yamada T, Hiraoka T, Hayamizu Y, Nishimura T 2006 Nanotechnology 17 1770
Kakudate Y, Tanaike O, Hatori H, Yumura M and [38] Omori M 2000 Mater. Sci. Eng. A 287 183
Iijima S 2006 Nat. Mater. 5 987 [39] Ahmad K, Pan W and Shi S L 2006 Appl. Phys. Lett.
[19] Zhang X et al 2007 Adv. Mater. 19 4198 89 133122
[20] Ma R Z, Wu J, Wei B Q, Liang J and Wu D H 1998 [40] Sun J, Gao L and Li W 2002 Chem. Mater. 14 5169
J. Mater. Sci. 33 5243 [41] Sun J, Gao L and Jin X 2005 Ceram. Int. 31 893
[21] Kuzumaki T, Miyazawa K, Ichinose H and Ito K 1998 [42] Anstis G R, Chantikul P, Lawn B R and Marshall D B 1981
J. Mater. Res. 13 2445 J. Am. Ceram. Soc. 64 533
[22] Ajayan P M, Schadler L S, Giannaris C and Rubio A 2000 [43] Qian D, Dickey E C, Andrews R and Rantell T 2000
Adv. Mater. 12 750 Appl. Phys. Lett. 76 2868
[23] Siegel R W, Chang S K, Ash B J, Stone J, Ajayan P M, [44] An J W, You D H and Lim D S 2003 Wear 255 677
Doremus R W and Schadler L S 2001 Scr. Mater. [45] Yamamoto G, Hashida T, Adachi K and Takagi T 2008
44 2061 J. Nanosci. Nanotechnol. 8 2665