CES S MANF 18 - r7 PDF

Engineering Standard
CES-S-MANF-18
This document must be reviewed for technical accuracy by: 2020-12-12
If this document is used after this date, the technical content may be INVALID
Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming
Identifier: Specification: Manufacturing
Description
The specification covers the geometric requirements of a full marmon and mating flare. The
typical application of these geometries is on bodies of exhaust aftertreatment products in order
to provide a serviceable joint.
Before applying the geometry captured in this standard to new products and/or platforms,
especially for joint diameters not currently defined (refer to Table 1 and Table 2), consult the
owner of this document.
CUMMINS CONFIDENTIAL: This information is confidential and classified CONFIDENTIAL per CORP-00-24-00-00, and shall not be disclosed to others in hard copy or
electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
CES-S-MANF-18 Page 1 of 22
Revision 7 DCR: 00002971
December 2018 THIS DOCUMENT SUPERSEDES ALL PREVIOUS VERSIONS © Copyright 2018 Cummins Inc.
CES-S-MANF-18
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Applicable Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Formed Marmon Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 70° Flare Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Repair of Split Seam Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Allowable Material Thinning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Reference on Engineering Drawing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 Accompanying Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11 Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12 Appendix A: Document Metadata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12.1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12.2 Content Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.3 Document Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
12.3.1 Access and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
12.4 File Names and Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12.4.1 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CES-S-MANF-18
Table of Figures
Figure 1: Formed marmon geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 2: Detail G - Formed marmon angles, radii, and profile . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 3: Datum targets to create Datum D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 4: Datum A identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 5: Flare diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 6: Detail H - Flare angle, radius, and profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 7: Engineering drawing call-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CES-S-MANF-18
Table of Tables
Table 1: Formed body marmons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 2: Flare geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 3: Accompanying hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 4: Appendix A: Document Metadata: Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 5: Appendix A: Document Metadata: Content Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 6: Appendix A: Document Metadata: Document Control:
Access and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
File Names and Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8: Appendix A: Document Metadata: Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CES-S-MANF-18
1 Scope
This specification is to be used in conjunction with engineering drawing specifications
which define product that includes the geometry captured herein. This standard alone
does not define an entire product, but is to be used as supplemental definition to
complete a product specification.
Before applying the geometry captured in this standard to new products and/or
platforms, especially for joint diameters not currently defined (refer to Table 1 and
Table 2), consult the owner of this document.
The dimensioning and tolerancing defined within this standard shall be interpreted per
ASME Y14.5-2009.
Guidance on inspection details, such as CMM programming, can be provided by the
appropriate Cummins SQIE.
The words “shall” and “must” in this document indicate mandatory requirements. The
word “should” indicates a preferred approach.
2 Purpose
This specification provides the necessary dimensions required to manufacture a full
marmon and flare into sheet metal bodies and large diameter tubes of exhaust
aftertreatment product. The full marmon and flare geometries mate to form a
serviceable body joint or inlet/outlet assembly connections when paired with the
accompanying hardware captured herein.
The geometry and accompanying hardware captured in this standard have been shown
to geometrically fit together, but have not been validated for application in all products
universally. Products applying this geometry are to have verification and validation
data (new or reused) as evidence of meeting associated technical requirements.
CES-S-MANF-18
3 Applicable Documents
Applicable documents listed below may be obtained from the respective organizations
listed in CES 10054, “Standards Organization Addresses:”
ASME Y14.5-2009, “Dimensioning and Tolerancing.”
CES 10054, “Standards Organization Addresses.”
CES 10056, “Glossary.”
CES-S-ADMN-2, “Classification of Characteristics.”
CORP-00-24-00-00, “Classification and Protection of Data Policy.”
4 Definitions
Terms used in this standard that have a general definition for usage in Cummins
Engineering Standards are defined in CES 10056, “Glossary.”
Classification of characteristics
Classification of characteristics in all figures in accordance with
CES-S-ADMN-2.
Forming of the marmon and flaring of the body
Forming of the marmon and ﬂare of the body refers to the end treatment of the
14 ga/2 mm thick body, to create features for joining body sections to one
another for service purposes (body thickness per CES-S-MATL-4 and
CES-S-MATL-32 respectively).
Geometric Dimensioning and Tolerancing
Dimensions and tolerances that are used to control size, form, profile,
orientation, location, and runout within engineering product specifications.
The dimensioning and tolerancing defined within this standard shall be
interpreted per ASME Y14.5-2009.
All dimensions and tolerances specified herein are in millimeters unless
otherwise stated.
CES-S-MANF-18
5 Formed Marmon Specifications

Figure 1, in conjunction with Table 1, defines the overall geometry and diameters of
the formed marmon. Table 1 captures associated diametrical values for differing joint
diameters applied to various body sizes. Detailed geometry of the formed marmon
angles, radii, and profile is defined within Figure 2.
Figure 1: Formed marmon geometry
CES-S-MANF-18
NOTE 1: Datum A is the axis of the outer diameter of the axially-longest

diametrical feature of the part. For many parts, this will be the
Body OD as shown in Figure 1. For parts with multiple
diametrical features, as depicted in Figure 4, the longest feature
may not be what is typically referred to as the body diameter.
NOTE 2: Datum D is a simulated plane established by three points
equally spaced around the circumference of the part as shown
in Figure 3. Axial location of each point is the intersection of the
outer diameter of the feature that establishes Datum A (e.g.-
Body OD) and the angular surface as established in the line
profile of that cross-section as shown in Figure 2 and Figure 4.
Table 1: Formed body marmons
Applicable
254.4 – 330.6
Range of 290.5 – 300.84 354 – 364.34
262.74 –
Nominal Body
338.94
Inner Diameter
Bead Outer 283 321.1 359.2 384.6
Diameter: ±1.5*
Pilot Lip Outer 261.2 299.3 337.4 362.8
Diameter: ±1.5*
* Major classification applies to the feature size only. Significant Minor classification
applies to the position and roundness tolerances defined in the feature control frame.
End of table
CES-S-MANF-18
Figure 2: Detail G - Formed marmon angles, radii, and profile
NOTE 3: Line profile to be evaluated at nine locations evenly spaced

about the circumference of the body.
NOTE 4: Datum C is the intersection of Bead OD and angular surface
as shown. Alternatively, it can be located as an axial offset from
the datum point Z as defined in Figure 2. This offset is required
for consistency with legacy product definition and does not
negatively impact new product definition.
CES-S-MANF-18
Figure 3: Datum targets to create Datum D
Figure 4: Datum A identification
NOTE 5: Features which have a diameter larger than the specified

applicable range of nominal body diameters, as captured in
Table 1, shall maintain a minimum distance of 30 mm.
CES-S-MANF-18
6 70° Flare Specifications

Figure 5, in conjunction with Table 2, defines the overall geometry and diameters of
the 70° flare. Table 2 captures associated diametrical values for differing joint
diameters applied to various body sizes. Detailed geometry of the 70° flare angles,
radii, and profile is defined within Figure 5.
Figure 5: Flare diameters
CES-S-MANF-18
Table 2: Flare geometry
Applicable Range of Nominal 254.4 - 330.6 -

290.5 - 300.84 354 - 364.34
Body Inner Diameter 262.74 338.94
Flare Outer Diameter: ±1.5* 283 321.1 359.2 384.6
Step Inner Diameter: ±0.76* 262.74 300.84 338.94 364.34
* Major classification applies to the feature size only. Significant Minor classification
applies to the position tolerance defined in the feature control frame.
End of table
Figure 6: Detail H - Flare angle, radius, and profile
CES-S-MANF-18
7 Repair of Split Seam Weld

If forming of the body causes the body seam weld to split, it must be welded back
together and ground smooth with the parent material surface on both sides of the flare,
or the OD surface of the formed marmon. See CES-S-MANF-13 for additional
requirements of repair welding.
8 Allowable Material Thinning

The minimum material thickness allowed by the forming process is 1.43 mm
(0.0563 inches). This allowable thinning requirement supersedes the requirements
captured within CES 16736 for material in the formed marmon and flare geometry.
CES-S-MANF-18
9 Reference on Engineering Drawing

Specifications
9.1 For new engineering drawings, CES-S-MANF-18 geometry is to be specified on the
product drawing as shown in Figure 7.
Figure 7: Engineering drawing call-out
“[###.#]” in the dimensions shown in Figure 7 is to be replaced with the actual value
of the bead/flare OD, and the # in “SEE NOTE #” is to be replaced with the actual
number of the corresponding note on the drawing. The corresponding note on the
drawing, as written below, shall be accompanied by a Key Instruction symbol as
shown (refer to CES-S-ADMN-2).
▲#) FORMED END(S) SHALL MEET CES-S-MANF-18.
A) REFER TO FORMED MARMON GEOMETRY WITH BEAD OD AS
SHOWN.
B) REFER TO 70° FLARE GEOMETRY WITH FLARE OD AS SHOWN.
The formed marmon and flare geometry aspects of the above note shall be applied as
needed with respect to the product being defined (i.e.- not all applicable product will
need both marmon and flare geometries).
NOTE: The diameter of the body/tube to which this geometry is being
applied is to be defined on the engineering product drawing.
This standard does not define the specific nominal body
diameter or its allowable variation.
CES-S-MANF-18
10 Accompanying Hardware
See Table 3 for common gaskets and V-band clamps which are to be used with the
Marmon and flare geometry defined within this standard.
Table 3: Accompanying hardware
Bead/Flare 283.0 321.1 384.6

359.2
OD
Gasket part Q312535 Q312536 Q312539 A041U496

number
V-band Clamp A034E229 A034E196 A040F938 A041U497

and Nut
assembly part
number
V-band clamp A044P538 A044P536 A040F939 A041V673

part number
End of table
CES-S-MANF-18
11 Approvals
Approval for any changes to this document is required from:
• ATA Subject Matter Champion – Clamped Joint.
• ATA Design Support and FE Leader.
• EMI Leader.
• Manufacturing Leader.
• SQIE (Supplier Quality Improvement Engineer) Leader.
The ATA Subject Matter Champion for Clamped Joints is identified as the owner of
this document. Any questions on content shall be sent to this individual. Any requests
for content changes shall be coordinated with this individual.
Due to system limitations on the number of formal approvers, the global ATA Design
Support and FE Leader is the sole approver of this document as the associated
Technical Area Leader. This individual is accountable for consulting with the EMI,
Manufacturing, and SQIE Leaders and obtaining their approval prior to approving any
changes to this document for release.
The geometry defined within this standard is used on parts made and sourced globally
by CES and manufacturing/assembly Joint Ventures/suppliers alike. The
Manufacturing and SQIE Leaders shall take this into account when giving their
approvals of this document.
CES-S-MANF-18
12 Appendix A: Document Metadata

12.1 Identification
Table 4: Appendix A: Document Metadata: Identification
Publication Identification CES-S-MANF-18

Number (PID):
Document Type: Engineering Standard
Business Unit: Cummins Emission Solutions
Publication Category: Specification
Publication Title: Formed Marmon/70-degree Flare for Aftertreatment Body

Joint Forming
Publication Identifier: Manufacturing
Revision: 7
Status: Published
DCR: 00002971
Proper Citation: CES-S-MANF-18, “Formed Marmon/70-degree Flare for

Aftertreatment Body Joint Forming”
CES-S-MANF-18
12.2 Content Control

Table 5: Appendix A: Document Metadata: Content Control
Authority: No addition or unique authority beyond the scope of this

publication category.
Ownership and Maintenance: This Content is owned, developed and maintained by the
Cummins Emission Solutions, Aftertreatment Assembly
group.
The following persons were the caretakers of this
document and the content within, at the time of
development and publication:
• Owner: Ken Hummel
JR280, CES
• Author: Michael J. Lamps
GP915, CES
• Technical Writer: Maxwell D. Neal
KN368, CES
Review Schedule: This content shall be formally reviewed within two years
after the publication of the most recent version. More
frequent reviews and revisions may be called for at any
time by the Document Owner or the CES Technical Editor.
This content shall be formally reviewed no later than
2020-12-12.
Primary Approver 1: • Peter C. Christianson
CES-S-MANF-18
12.3 Document Control

12.3.1 Access and Security
Access and Security
Cummins Data Classification: CONFIDENTIAL
Access, Use and Distribution: Safeguarding this information is your responsibility.

Access to this document is authorized for Cummins
employees and approved business partners on a
need-to know basis per CORP-00-24-00-00. This
document and the content therein are considered internal
and shall not be distributed outside the company unless a
Supplier Confidentiality Agreement has been signed and
approved by both Cummins Emission Solutions and the
receiving party, wherein all parties shall be bound by the
terms set forth in the agreement.
This is a controlled document. Copies of this document
may be created and distributed by CES EKM only.
CES-S-MANF-18
12.4 File Names and Locations

File Names and Locations
Draft File Names: CES-S-MANF-18_r7_DRAFT_v3.fm
Draft File Type: Adobe FrameMaker
Draft File Location: \\ces\ESS\EKM\Projects by DCR\00002971\r7\v3
Final Draft received by 2018-12-11

CES EKM:
Writable File Name CES-S-MANF-18_r7.fm
Writable File Type: Adobe FrameMaker Document
Writable File Location: \\ces\cesd\specification\CES-S-MANF-18\writable
Writable File Access: EKM Leader, CES Global Engineering Services Manager,
Senior Technical Writer
Read-only File Name: CES-S-MANF-18_r7.pdf
Read-only File Type: Adobe Acrobat Document
Read-only File Location: \\ces\cesd\specification\CES-S-MANF-18\
Read-only File Access: http://ces.cummins.com/knowledgemanagement/catalog.html
CES-S-MANF-18
12.4.1 Revision History

Table 8: Appendix A: Document Metadata: Revision History
Rev. DCR Description Date By
1 00000191 • Initial release. 2008-11-25 Michael J. Lamps
2 00000478 • Document number changed 2009-10-02 Stan Maddox

from CES-SPEC-INSP-1 to
CES-S-MANF-18.
3 00000982 • Added “356.0” column and 2012-05-10 Michael J. Lamps

values to Table 1 and Table 2.
4 00001484 • Added material from 2015-01-29 Harpreet Patpatia

CES-S-MANF-129 to the
Description, Scope, Purpose,
Table 2, Table 2, and Section 8.
5 00001732 • Added CES-S-ADMN-2 to 2015-11-20 Michael J. Lamps

Applicable Documents.
• Added “Classification of
Characteristics” to Definitions
section.
• Revised Figure 1 and Figure 2.
• Revised and moved Table 2.
• Revised Figure 5.
• Revised Figure 5.
• Revised and moved Table 2.
• Added Section 10.
• Added Section 11.
• Changes made in accordance
with CTR 00057263.
6 00001941 • Revised Description. 2016-08-24 Alex A. Bethke

• Revised Purpose.
• Revised note in Section 5.
• Revised Table 2.
• Revised Table 2.
• Revised text in Section 7.
• Revised text and Table 3 in
Section 10.
• Revised text in Section 11.
CES-S-MANF-18 Page 21 of 22 22
CES-S-MANF-18
Table 8: Appendix A: Document Metadata: Revision History
Rev. DCR Description Date By
7 00002971 • Republished with 2018-12-12 Michael J. Lamps

Aftertreatment Assembly and
Ken Hummel ownership.
• Revised Description, Scope,
Purpose, Applicable
Documents, and Definitions
sections.
• Revised Section 5 and Figure 1,
Table 1, and Figure 2.
• Added new Figure 3 and
Figure 4.
• Revised Section , Figure 5, and
Table 2.
• Revised Section 8.
• Added new Section 9.
• Revised Section 10 and
Section 11.
End of table
CES-S-MANF-18 Page 22 of 22 22

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Engineering Standard

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

5 Formed Marmon Specifications

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

NOTE 1: Datum A is the axis of the outer diameter of the axially-longest

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Figure 2: Detail G - Formed marmon angles, radii, and profile

NOTE 3: Line profile to be evaluated at nine locations evenly spaced

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Figure 3: Datum targets to create Datum D

Figure 4: Datum A identification

NOTE 5: Features which have a diameter larger than the specified

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

6 70° Flare Specifications

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Table 2: Flare geometry

Applicable Range of Nominal 254.4 - 330.6 -

Flare Outer Diameter: ±1.5* 283 321.1 359.2 384.6

Step Inner Diameter: ±0.76* 262.74 300.84 338.94 364.34

Figure 6: Detail H - Flare angle, radius, and profile

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

7 Repair of Split Seam Weld

8 Allowable Material Thinning

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

9 Reference on Engineering Drawing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Bead/Flare 283.0 321.1 384.6

Gasket part Q312535 Q312536 Q312539 A041U496

V-band Clamp A034E229 A034E196 A040F938 A041U497

V-band clamp A044P538 A044P536 A040F939 A041V673

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

Name: Formed Marmon/70-degree Flare for Aftertreatment Body Joint Forming

Identifier: Specification: Manufacturing

12 Appendix A: Document Metadata

Publication Identification CES-S-MANF-18

Document Type: Engineering Standard

Business Unit: Cummins Emission Solutions

Publication Category: Specification

Publication Title: Formed Marmon/70-degree Flare for Aftertreatment Body

Publication Identifier: Manufacturing

Proper Citation: CES-S-MANF-18, “Formed Marmon/70-degree Flare for