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123 Mini Tower PDF
123 Mini Tower PDF
INTRODUCTION
1.1 GENERAL
India has a large population residing all over the country and the electricity supply
need of this population creates requirement of large transmission and distribution system.
Also, the disposition of the primary resources for electrical power generation viz., coal, hydro
potential is quite uneven, thus again adding to the transmission requirements.
Transmission tower is an integrated system consisting of conductor system,
subsystem, ground wire subsystem and one subsystem for each category of support structure.
Mechanical support of transmission line represents a significant portion of the cost of the line
and they play an important role in the reliable power transmission. They are designed and
constructed in wide variety of shapes, types, sizes, configuration and materials.
The supporting structure types used in transmission line generally fall into one of the
three categories: lattice, pole and guyed. The supports of high voltage transmission lines are
normally steel lattice towers.
The cost of tower constitutes about quarter to half of the cost of transmission line and
hence optimum tower design will bring in substantial savings. The selection of an optimum
outline together with right type of bracing system contributes to a large extent in developing
an economical design of transmission line tower.
The height of tower is fixed by the user and the structural designer has the task of
designing the general configuration and member and joint details.
The goal of every designer is to design the best (optimum) systems. But, because of
the practical restrictions this has been achieved through intuition, experience and repeated
trials, a process that has worked well.
Power Grid Corporations of India Limited has prescribed the following steps to
Optimize the Design of Power Transmission Lines:-
Selection of clearances.
Insulator and insulator string design.
Bundle conductor studies.
Tower configuration analysis.
Tower weight estimation.
Line cost analysis and span optimization.
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Economic evaluation of line.
In this paper, the sag tension calculation is carried for conductor and ground wire
using parabolic equation. Then different loading format including normal condition, top
conductor broken, earth wire broken condition is evaluated. The wind loading is calculated
on the longitudinal face of the towers and then two dimensional analysis of the tower is
carried out and accordingly the design is completed for different members.
Transmission line towers are used for supporting the extra high voltage (EHA)
electric transmission lines. These lines also carry very heavy current, to the turn of several
hundred amperes.
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b. Guyed towers.
1.2.3 Based on angle of deviation
i. A – Type tower – angle of deviation 0º to 2º.
ii. B – Type tower – angle of deviation 2º to15º.
iii. C – Type tower – angle of deviation 15º to 30º.
iv. D – Type tower – angle of deviation 30º to 60º.
1.2.4 Based on force applied by the conductor on the cross arms
i. Tangent suspension tower.
ii. Angle tower or Tension tower.
The task of designing a stable tall tower economically is a challenging job for a
structural engineer. The task of design consists of designing:
i. General configuration.
ii. Individual members.
iii. Joint details.
Self-supporting tower or free standing tower are generally square or rectangular in plan
and are supported by four legs, fixed to the base. The towers are vertical trusses, subjected to
wind and seismic loads.
The free standing towers for power transmission have arms to both sides of the centre
line, to carry power transmission lines. These towers are therefore, also subjected to
longitudinal force induced by the wires. These types of towers are used for high voltage
levels (more than 220KV).
a. Vertical loads.
b. Horizontal loads.
c. Longitudinal loads
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c. Weight of power conductor.
d. Weight of ground wire.
e. Weight of ice weightings.
f. Weight of maintenance crew with tools.
1.3.2 Horizontal loads
i. Wind load on conductors.
ii. Wind load on ground wire.
iii. Wind load on insulator string.
iv. Wind load on tower structure.
v. Transverse components of tensions in conductors.
1.3.3 Longitudinal loads
i. Unbalanced pull due to a broken conductor.
ii. Unbalanced pull due to a broken ground wire.
iii. Seismic load on wires.
iv. Seismic load on tower structure.
v. Load due to temperature variation.
1.4 PARTS OF TRANSMISSION TOWER
Transmission towers have to carry the heavy transmission conductor at a sufficient
safe height from the ground. In addition to that all towers have to sustain all kinds of natural
calamities. So transmission tower designing is an important job.
A power transmission tower consists of the following parts,
1. Peak of transmission tower
2. Cross arm of transmission tower
3. Boom of transmission tower
4. Cage of transmission tower
5. Transmission tower body
6. Leg of transmission tower
7. Stub/Anchor bolt and Base plate assembly of transmission tower
1.4.1 Peak of Transmission Tower
The portion above the top cross arm is called as the peak of transmission
tower. Generally earth shield wire is connected to the tip of this peak. The peak height
depends on the specific angle of shield and clearance of mid span.
4
1.4.2 Cross Arm of Transmission Tower
. Cross arms of transmission tower hold the transmission conductor. The
dimension of cross arm depends on the level of transmission voltage, configuration and
minimum forming angle for stress distribution. Number of cross arms depends upon the
number of circuits in the Transmission line
1.4.3 Boom of Transmission Tower
Boom is a rectangular beam of cross section in middle tapered in the end
section and part of a horizontal configuration tower. Normally boom is connected to lower
body to support mechanically to the power conductors.
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of any transmission tower is named as cage. Normally cross section of cage takes square
shape and the shape also depends on the height of the transmission line.
1.4.5 Transmission Tower Body
The portion from bottom cross arms up to the ground level is called
transmission tower body. This portion of the tower plays a vital role for maintaining required
ground clearance of the bottom conductor of the transmission line.
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W = cKh(ft2/3+0.41 fv1/2+f12/3)KN.
1.6 FOUNDATION FOR TOWERS
The stability of a tower depends both on the strength as well as stability of
foundations. The foundation for a tower is designed for the following forces/moments:
i. Downward load on the leg.
ii. Uplift load on leg.
iii. Horizontal thrust.
iv. Over turning moments.
1.6.1 ANALYSIS AND DESIGN
A transmission tower is a three-dimensional cantilever truss. Its
analysis as a space frame is highly tedious. However, a majority of the forces act only
at its top end. The conventional procedure is to analyze it by resolving the tower in
planar frames.
Here the torsional shear has to be calculated using the following formula,
P=
Where,
M – Bending moment.
A – Twisting moment.
The members of the tower are either tension members (or) compression
members. Since the members are slender, secondary stresses are ignored. The various
factors which are to be considered are:
Factor of safety.
Allowable stress.
Permissible stress in bolts.
Slender ratio.
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1.7 OBJECTIVE
The design of transmission tower of 220kv current distribution wire.
Focus of this project is to propose a steel lattice tower for electricity transmission
system.
Analyse it under various loads there by designing and checking the proposed
member for failures.
The model of transmission tower is analysed and designed using STAAD.Pro and
Auto CADD
The stress distribution and load calculation for whole structure is the combination of
loads that can be analysed by the support reactions.
1.8 SCOPE
Transmission line towers are used for supporting the extra voltage (EHA) electric
transmission lines.
These lines also carry very heavy currents, to the tune of several hundred amperes.
It is therefore necessary that these transmission lines should be carried at a level
which is very much higher than the ground level.
This has necessitated the use of tall towers to support the transmission lines
conductors carrying a combination of EHV and heavy currents.
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CHAPTER 2
LITERATURE REVIEW
2.1 REVIEW
In this paper the performance of 21M high 132kV tower with medium wind intensity is
above ground and terrain, Design wind speed, Design wind pressure, Design wind force is
explained in detailed.
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2.1.5 F.Albermani and M. Mahendran:
“Upgrading Of Transmission Towers Using Of Diaphragm Bracing
System”. Tower strength improvement was investigated by adding a series of diaphragm
bracing types at mid-height of the slender diagonal members. Analytical studies showed that
considerable strength improvements could be achieved using diaphragm bracings. They also
showed the effects of different types of bracings, including those of joining the internal nodes
of diaphragm members and the location of diaphragms.
2.1.6 N.PrasadRao, G.M.Samuel Knight, S.J.Mohan, N. Lakshmanan
“Studies on failure of transmission line towers in testing”. Different types
of premature failures observed during full scale testing of transmission line towers at Tower
Testing and Research Station, Structural Engineering Research Centre, Chennai are
presented. Failures that have been observed during testing are studied and the reasons
discussed in detail. The effect of non-triangulated hip bracing pattern and isolated hip
bracings connected to elevation redundant in “K” and “X” braced panels on tower behavior
are studied.
2.1.7 G.Visweswara Rao:
“Optimum designs for transmission line towers”. A method for the
development of optimized tower designs for extra high-voltage transmission lines is
presented in the paper. The optimization is with reference to both tower weight and geometry.
It is achieved by the control of a chosen set of key design parameters. Fuzziness in the
definition of these control variables is also included in the design process. A derivative free
method of nonlinear optimization is incorporated in the program, specially developed for the
configuration, analysis and design of transmission line towers. A few interesting result of
both crisp and fuzzy optimization, relevant to the design of a typical double circuit
transmission line tower under multiple loading condition, are presented.
2.2 SUMMARY
The literature reviews which we have gone through have provided us a wide
range of thoughts, ideas and details about the construction procedures of transmission tower
and the forces acting on them. The literature review provides details about different types of
transmission towers used for carrying electricity and about the braces which are being used in
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them. It also provided us with a wide range of knowledge and aspects which are to be taken
into account while designing a tower and the ways in which we can construct them
economically. After going through various literatures presented by various people we
designed a transmission tower which will be stable and economically viable.
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CHAPTER 3
METHODOLOGY
Introduction
Literature review
Scope
Collection of data
Planning
Analysis in STAAD.Pro
Load Application
Design Calculation
Conclusion
References
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CHAPTER 4
TOWER CONFIGURATION
Depending upon the requirements of the transmission system, various line
configurations have to be considered ranging from single circuit horizontal to double circuit
vertical structures and with single or V strings in all phases, as well as any combination of
these. The configuration of a transmission line tower depends on the following factors:
i. The length of the insulator assembly.
ii. The minimum clearances to be maintained between conductors, and between
conductor and tower.
iii. The location of ground wire or wires with respect to the outermost conductor.
iv. The mid-span clearance required from consideration of the dynamic behaviour of
conductors and lightning protection of the line.
v. The minimum clearance of the lowest conductor above ground level.
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Cross Arm : Pointed
Terrain Category : 2
Inclination of the tower legs : 70 (with vertical)
Return Period : 50 years
Shielding Angle : 30°
Wind Zone : 5
Insulator Type : I String
Basic Wind Speed : 50 m/s
Number of Insulator Discs : 15
Design Wind Pressure : 793 N/sq.m
Size of Insulator Disc : 255 × 145 mm (Skirt Diameter)
Tower Type : Self-Supporting, Type “A”
Length of Insulator String : 2,500 mm
Tower Geometry : Square Base Tower
Creep Effect : Not Considered
4.1.2 Conductor
A substance or a material which allows the electric current to pass through its
body when it is subjected to a difference of electric potential is known as Conductor. The
properties of the conductor considered here are tabulated in Table1.
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4.1.3 Earth wire
The earth wire is used for protection against direct lightning strokes and the
high voltage surges resulting there from. There will be one or two earthwire depending upon
the shielding angle or protection angle. The earthwire considered for transmission line has the
following properties as mentioned in Table 2.
Mechanical and electrical properties of Earthwire
Material of earth wire Galvanized steel
No of earth wire One
Stranding/wire diameter 7/3.15mm
Total sectional area 54.55mm2
Overall diameter 9.45 mm
Approximate weight 428kg/km
Calculated D.C. resistance at 20˚C 3.375ohm/km
Mini UTS 5710 kg
Modulus of elasticity 19361 kg/mm2
Coefficient of linear expansion 11.50 × 10-6/˚C
Maximum allowable temperature 53˚C
15
Minimum temperature (0°C) with design wind pressure (0% and 36%).
IS 802: part 1:sec 1: 1995 states that conductor/ ground wire tension at every day
temperature and without external load should not exceed 25 % (up to 220 kV) for conductors
and 20% for ground wires of their ultimate tensile strength. Sag tensions are calculated by
using the parabolic equations as discussed in the I.S. 5613: Part 2-Sec: 1: 1989 for both the
conductor and ground wire. In this paper, the consideration of the sag of ground wire as 90%
the sag of the conductor at 0°C and 100% wind condition. The sag tension values are
mentioned in the Table 3.
Parabolic Equation
(F2 – (K – α.t.E)) =
Take, K = F1 –
All tension values are giving F.O.S < 4.So, we consider the minimum tension(tension for
F.O.S = 4.) to find the maximum sagging in all condition.
So, Sagging = 5.46m
By increasing 4% of calculated sag we get = 5.46 × 4%= 5.70 m.
h4 = vertical distance between earth and top conductor = 7.4 (cl=13.2, IS: 5613.2.1)
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4.4 BASE WIDTH OF THE TOWER
The base width of tower is taken as one-fifth of the total height of the tower.
h h
Base Width = = = 6 m.
BB’ = ( )
CC’ = ( )
DD’ = ( )
EE’ = ( )
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4.6 PLAN
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CHAPTER 5
STAAD.Pro Report
To: From:
Job Information
Name:
Date: 08-Oct-18
19
Number of Combination Load Cases 1
Included in this printout are data for:
All The Whole Structure
Number Name
1 LOAD CASE 1
2 LOAD CASE 2
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5.2 INPUT
The modelling of the tower is done as per the dimensions of the members
calculated in the previous chapter. The model of the tower is shown in the figure 5.1
MODEL DIAGRAM
FIGURE 5.1
5.3 OUTPUT
DISPLACEMENT
FIGURE 5.2
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AXIAL FORCE
FIGURE 5.3
TORSION
FIGURE 5.4
22
SHEAR FORCE
Shear at Y-direction
FIGURE 5.5
Shear at Z-direction
FIGURE 5.6
23
BENDING MOMENT
Bending at y - direction
FIGURE 5.7
Bending at Z - direction
FIGURE 5.8
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Beam Stress
FIGURE 5.9
Support Reactions
FIGURE 5.10
25
Bending moment at Z-direction
Shear at Y-direction
Axial force
FIGURE 5.11
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LOADS ACTING ON THE TOWER
DEAD LOAD
FIGURE 5.12
WIND LOAD
FIGURE 5.13
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COMBINATION OF THE ABOVE LOADS
FIGURE 5.14
3D RENDERED VIEW
FIGURE 5.15
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TABLE 5.1 BEAM DISPLACEMENTS
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CHAPTER 6
DESIGN OF TRANSMISSION TOWER
` = 36.3636.
Design wind speed,
=
= 40 m/s.
Design wind pressure,
=
= 960 N/m²
= 97.86 kg/m²
6.2. Wind Load on Conductor
Total wind load on conductor,
=
= wind load on conductor
= 97.86 [design wind pressure ]
= 1.0[ drag coefficient for conductor]
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= 2.32 [gust response]
Space factor = 0.6
For 100% wind,
= 4.3046
For 75% wind,
= 3.2284
For 36% wind,
= 1.5496
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For diagonal bracing: ISA 100×100×8 single angle
Horizontal bracing: ISA 130×130×10 single angle
Cross arm bracing: ISA 90×90×12 single angle
To calculate wind load on panels,
Where,
Cdt = drag coefficient for panel considered against which the wind is blowing
Ae = effective area of the panel
GT = gust response factor for towers
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6.5 Stresses in the members of the tower under various conditions:
The transmission line tower as shown in the above figure is highly indeterminate. The
stresses in the various members may be found by approximate method.
The tower is reduced to a determinate plane frame by neglecting the horizontal and
secondary members. The stresses are determined for the following conditions:
The axial forces in column and diagonal members are determined by the method of
joints and by horizontal equilibrium and these values are shown in the following table.
The positive value shown indicates tension and the negative value shown indicates
compression for the various members of the tower and greater value under different
conditions are highlighted.
The stresses acting in each of the member varies depending upon the loads acting on
them and the stresses acting on different members of the tower in normal condition, top wire
broken condition and earth wire broken condition are calculated and tabulated.
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TABLE 6.2 STRESESS IN DIFFERENT MEMBERS OF THE TOWER
Condi ti ons
Normal Top conductor Earth wi re
Member (KN) broken (KN) broken (KN)
AB 189.81 214.45 245.67
AB' 11.83 23.1 10.29
A'B' -189.8 -214.45 -245.67
A'B -11.83 -23.1 -10.29
BC 178.63 203.37 236.2
BC' 10.36 22.04 8.52
B'C' -178.6 -203.37 -236.2
B'C -10.36 -22.04 -8.52
CD 167.63 192.53 227.56
CD' 9.18 21.45 6.88
C'D' -167.6 -192.53 -227.56
C'D -9.18 -21.45 -6.88
DE 156.5 181.63 219.85
DE' 8.4 21.65 5.35
D'E' -156.5 -181.63 -219.85
D'E -8.4 -21.65 -5.35
EF 144.55 170.04 213.35
EF' 8.28 23.24 3.81
E'F' -144.6 -170.04 -213.35
E'F -8.28 -23.24 -3.81
FG 117.98 140.38 183.8
FG' 26.33 45.27 34.32
F'G' -118 -140.38 -183.8
F'G -26.33 -45.27 -34.32
GH 80.75 96.78 134.65
GH' 24.14 43.51 32.31
G'H' -80.75 -96.78 -134.65
G'H -24.14 -43.51 -32.31
HI 50.43 60.1 92.4
HI' 16.88 35.82 24.87
H'I' -50.43 -60.1 -92.4
H'I -16.88 -35.82 -24.87
IJ 27.41 30.7 57.45
IJ' 14.34 33.71 22.52
I'J' -27.41 -30.7 -57.45
I'J -14.34 -33.71 -22.52
JK 11.61 11.65 29.73
JK' 7 7 14.99
J'K' -11.61 -11.65 -29.73
J'K -7 -7 -14.99
KL 7.12 7.16 20.57
K'L -7.12 -7.16 -20.57
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6.6 Design of the members of the tower:
In X-type bracings the member which is under tension, due to lateral load acting in
one direction, undergoes compressive force, when the direction of the lateral load is changed
and vice-versa (as in the member force calculations). Hence, such members are to be
designed to resist both tensile and compressive forces.
The Members used in the Towers are standard Indian Angles of:
The gusset plate is of 20 mm thickness and connection of gusset plate with angles is shown.
6.6.1 Design of tension member by limit state method (LSM) (IS 800:2007)
Tension members are linear members in which axial forces act to cause
elongation (stretch). Such members can sustain loads up to the ultimate load, at which stage
they may fail by rupture at a critical section. The design strength of the tension member shall
be minimum of Tdg, Tdn and Tdb. The charts have been prepared based on IS 800:2007 for
Tension members. The procedure is shown below.
fy = 250 MPa,
fu = 400 MPa,
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6.6.1.1 Design chart for Main leg ISA 200×200×25
Tensile Strength of Single Angle ISA 200 X 200 X 25 (As per IS 800:2007) with
single row bolted connection as shown in Figure 7 (9nos. 20mm dia.). The no of bolts
considered for the design of tension members for end connections is based on minimum no.
of bolts required for the full strength of the angle for Block shear.
20 mm φ bolts
ISA 200*200*25
= 2131.818 KN
e = 40 mm, p = 60 mm
= ( ) ( )
=* + = 4137.5 mm²
=* + = 4687.5 mm²
= ( ) ( ) ( ) ( )
36
= 60×8 = 480, = 200+140-25 = 315
Therefore, =( ) ( ) = 2446.5 KN
( ) ( ) Or,
√
=( ) ( )
√
( ) ( ) = 2067 KN,
√
( ) ( ) = 1759 KN
√
Now, Strength of the single angle Tension member should be least of the above
three values (i.e. 2131.81 KN, 2446.5 KN and 1759 KN) which is equal to 1759 KN.
As per our calculation we get that the maximum tension force is in the leg member
of the ground panel which is 245.67 KN
Therefore factored load = 245.67×1.5 = 368.5 KN is lesser than the above three
values. Therefore our design is safe for maximum tension.
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6.6.1.2 Design chart for Diagonal member ISA 100×100×8
Tensile Strength of Single Angle ISA 100 X 100 X 8 (As per IS 800:2007) with
single row bolted connection as shown in Figure 8 (3nos 16mm dia.). The no of bolts
considered for the design of tension members for end connections is based on minimum no.
of bolts required for the full strength of the angle for Block shear.
16 mm φ bolts
ISA 100×100×8
= = 349.7 KN
e = 40 mm, p = 60 mm
= ( ) ( )
= ( ) ( ) ( ) ( )
38
= 60×2 = 120, = 100+44-8 = 136
Therefore, =( ) ( ) = 313 KN
( ) ( ) Or,
√
=( ) ( )
√
( ) ( ) = 283.6 KN,
√
( ) ( ) = 262 KN
√
Now, Strength of the single angle Tension member should be least of the above three
values (i.e. 349.7kN, 313kN and 262kN) which is equal to 262kN.
As per the calculation, the maximum tension force is obtained in the diagonal member
of the sixth panel which is 45.27kN
i.e. factored load = 45.27×1.5 = 67.9kN is lesser than the above three values.
Therefore the design is safe for maximum tension.
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6.6.2 Design of compression member by limit state method (IS 800:2007)
Length = 3.02 m
K = 0.85
fy = 250 MPa
A = 9380 mm2
r min = 60.5 mm
= = 42.43
Here,
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CHAPTER 7
CONCLUSION
The transmission line tower is a statically indeterminate structure and the manual
analysis of such a structure is very complex.
41
A rigorous analysis considering three dimensional space actions is quite difficult.
The development and application of computer analysis opened up a new and
practically unlimited possibilities for the exact solution of these statically
indeterminate structures with precise statically analysis of their three dimensional
performance.
The trial section which is adopted for this analysis is compatible with the
calculated loads.
The observed nodal displacement, beam displacement, shears, bending, axial force
and support reactions is found by STAAD.Pro.
The member sizes are compared with those found after their design. The
deflections are found to be negligible.
CHAPTER 8
REFERENCE
Dr.Ram Chandra and Virendra gehlot (2007), “Design of steel structures 2”.
42
S.S.Bhavikatti, “Design of steel structures”, I.K.International publishing house
Pvt.Ltd.
IS 4091-1967(Foundation design).
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