Professional Documents
Culture Documents
Coatings List:
Metal Alloy Coatings …………………………..…………..……….…………8
Carbide Coatings ……..…….…………………………………….......……… 9
Ceramic and Vapor Deposition Coatings ……..………….…………..10
Contact Us ..……….………………….…...………………………..……………….15
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952)
Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com
2008
Kew Engineering was founded in 1952 on
the strength of an order to rebuild and
hard-surface one hundred 26” diameter
Vaughn wire drawing blocks for CF& I, in
Roebling, NJ. In 1953 Kew Engineering
combined with Parkway Welding, a
company whose primary business was the
hard-surfacing and rebuilding of earth-
moving equipment, to form Parkway-Kew
Corporation.
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952)
Fax: 732-398-2101
www.parkwaykew.com
Your One Stop Shop
Page 1
EXPERIENCE
¾ Our 56 years of experience allows us to help you solve your specific wire
drawing problems. These problems include changes to your process such as:
type of wire, wire diameter, or drawing lubricant.
COATINGS
¾ A variety of coatings for sliding, particle and corrosive wear applications.
¾ Our thick coatings will minimize down time, and allow you take advantage of
our “Restore and Grind” process. (See page 5 for more information).
GRINDING
¾ All blocks are ground on custom made arbors, insuring that the drawing
surface of the block will remain concentric to the bore. This will mimic the
way the block will operate on the wire drawing machine.
FINISHING
¾ Parkway-Kew has finishing capabilities to meet most wire drawing finish
requirements. These range from “as sprayed”, ground, polished, and super-
finished (1 to 2 RMS).
FABRICATION
¾ Fabrication of most OEM parts.
¾ CNC Machining
DELIVERY
¾ 5 to 7 business on most standard repair and hard-surfacing jobs.
¾ 4 to 6 weeks on most manufacturing and fabrication work.
¾ Scheduling flexibility to meet expedited lead time requests.
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com
Page 2
¾ 56 Years of Experience in Wire Drawing Block Maintenance and Repair
¾ A Variety of Coatings to Fit the Application and Type of Wire Being Drawn
 High Chrome Alloy
 Tungsten Carbide
 Chrome Carbide
 Ceramic
 Nickel
 Stainless Metallizing
 Diamond-Like Carbon
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop www.parkwaykew.com
Page 3
The restore and grind process represents a significant advancement in the
reduction of costs associated with the hard surfacing and maintenance of wire
drawing blocks.
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
Fax: 732-398-2101
(Est. 1952)
www.parkwaykew.com
Your One Stop Shop
Page 4
Grit-Blast and Aluminize (aka GB&A) is a two-step process designed to remove rust
and scale on the interior of water-cooled wire drawing blocks and capstans,
followed by a coating of aluminum to minimize future corrosion build up, and
promote better block cooling.
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952)
Fax: 732-398-2101
www.parkwaykew.com
Your One Stop Shop
Page 5
MATERIALS
¾ Coating materials for copper and other non-ferrous applications include:
 Metal Alloy  Tungsten Carbide
 Ceramic  Metallizing
¾ Our coatings can be customized to fit your copper or other non-ferrous
applications to minimize any chemical reaction between the coating and
the wire alloy or drawing lubricant.
CAPABILITIES
¾ Rebuild worn or manufacture new - extreme wear parts for your copper,
and other non-ferrous wire drawing, packaging and insulating equipment
applications.
¾ Regrind your set of solid ceramic draw rings, and stepcones to give them
a second wear life.
 Draw rings should be re-ground in sets (recommended).
 Customer should provide one carrier (spare), if available to be used
to indicate the rings. If one is not available, Parkway-Kew will
manufacture one.
 Cracked or broken rings cannot be re-ground.
APPLICATIONS
¾ Casting Rolls
¾ Capstans (Finishing, Multi-Groove, and Pull-Out Type)
¾ Deflector Wheel Assemblies (Packaging Machines)
¾ Die Rolls
¾ Draw Rings (Internal)
¾ Guide Rolls
¾ Pulleys & Sheaves (U, V and Flat Groove)
¾ Stepcones
¾ Wear Rings (Niehoff-Endex Down-Coiler/Drum Packer)
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
Fax: 732-398-2101
(Est. 1952)
www.parkwaykew.com
Your One Stop Shop
Page 6
OEM BRANDS SERVICED
¾ Parkway-Kew can rebuild or manufacture most OEM wear parts including:
 Bongard  Niehoff-Endex
 Cook  Samp
 Colter-McKensie  Scitra
 DeAngelis  Syncro
 Henrich  Teurema
 Herborn  Vaughn
 Laribee  Waterbury-Ferrell
 Morgan-Koch
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
Fax: 732-398-2101
(Est. 1952)
www.parkwaykew.com
Your One Stop Shop
Page 7
METAL ALLOY, CARBIDE, CERAMIC, AND VAPOR DEPOSITION COATINGS
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com
Page 8
METAL ALLOY, CARBIDE, CERAMIC, AND VAPOR DEPOSITION COATINGS
Carbide Coatings
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
Fax: 732-398-2101
(Est. 1952)
www.parkwaykew.com
Your One Stop Shop
Page 9
METAL ALLOY, CARBIDE, CERAMIC, AND VAPOR DEPOSITION COATINGS
Ceramic Coatings
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
Fax: 732-398-2101
(Est. 1952)
www.parkwaykew.com
Your One Stop Shop
Page 10
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com
Page 11
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com
Page 12
The heart and soul of all ferrous wire drawing is the maintenance of the wire drawing blocks. They control the
surface quality of the wire, drawing speeds, bundle size and method of packaging. Below are a few standard
guidelines worth following.
The taper is the single most important factor in block performance. The industry standard for taper is the
measurement of the angle with a centerline, not the included angle. Example: a 1/2° taper is .0175” on the
diameter; a 1° taper is .035”. Taper tolerance should be +/- .002”. The basic rule of thumb is, if the wire is not
"climbing," increase the taper. If it shoots up, reduce the taper. Small diameter wire requires more taper than
larger diameter wire.
There are two exceptions to the above rules: (1) the need to create a step, and (2) the need to create double or
multiple tapers. A step may be needed to increase the bundle size or relieve the tightness of the wire on the
block. A step may also be required on a single-taper block if the wire initially climbs smoothly, but then falters as
the bundle weight increases. This situation results in the wire backing down and overlapping at the radius prior to
achieving the full bundle size.
Steps are used on many blocks to compensate for the shrinking inside diameter of the coil as the wire cools and
contracts. The wire becomes very tight against the block face making it increasingly difficult to push the wire up
into the accumulated bundle. The step size should be smaller than the smallest wire being drawn to prevent
overlap while approaching full bundle size. Normal steps range from .240” to .125” per side. When adjusting taper
to increase bundle size, each case must be considered separately. Local machine shops or block repair
companies either do not have the capability, or are unwilling to grind double tapers, and usually compromise by
grinding a 1/2° or 3/4° straight taper. This often results in startup problems and the wire jumping on the block.
Troubleshooting
Block performance problems are often blamed on the radius. However, the only function of the radius is to get the
wire to start climbing. A general rule is that the radius should be slightly larger than the largest wire to be drawn.
If you have a wide range of wire diameters, use a 45° ramp 1” to 1.5” long instead of a radius with small radii (ex.
¼”) at both ends. The wire enters about two-thirds up the 45° and creates the lift of the radius over a wider range
of wire sizes.
Cooling - be it air, or water - is critical to block performance, so make sure that clogged water jets are repaired
and leaking water seals are rebuilt. A common practice is to turn off the water at startup to facilitate wire
climbing. That practice can also cause a block to crack, especially narrow gap-cooled blocks. Rust and scale
buildup can also reduce the effectiveness of a water-cooled block. Block interiors should be grit-blasted and
aluminized to minimize future corrosion build-up and promote more efficient block cooling. The larger the wire
and die pull, the more likely it is that gripper damage can occur. There are special gripper heads available to
reduce this problem although you can try wrapping a gripper head with heavy rubber, canvas or old carpet and
secure it with wire. Operators should start the wire slowly, since the point of initial contact is where most
damage occurs.
Another common problem is galling, where some of the wire surface becomes embedded on the block. You can
remove it with an emery paper flap wheel mounted on a disc grinder, but carefully check from the radius up the
face of the block. Wire overlap another potential problem, is often caused by improper die alignment. Most die
boxes can be adjusted so that the wire will enter at the draw line parallel to the floor. A level placed on the wire
can be used to correct this. There are many other potential problem areas that can greatly affect block
performance, but being aware of the more common ones is a good place to start.
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop www.parkwaykew.com Page 13
GENE KLEIN, SR.
PRESIDENT & CHIEF ENGINEER
ROBERT GALPERIN
SALES ENGINEER
ROSEMARY WICK
MARK PATRIZZIA OFFICE MANAGER
SALES ENGINEER
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952)
Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com Page 14
ADDRESS: PARKWAY-KEW CORPORATION
2095 EXCELSIOR AVENUE
NORTH BRUNSWICK, NJ 08902-4431
TELEPHONE: 732-398-2100
FAX: 732-398-2101
EMAIL: SALES@PARKWAYKEW.COM
WEBSITE: WWW.PARKWAYKEW.COM
PERSONNEL:
Parkway-Kew Corporation
2095 Excelsior Avenue
North Brunswick, NJ 08902-4431
Phone: 732-398-2100
(Est. 1952) Fax: 732-398-2101
Your One Stop Shop
www.parkwaykew.com Page 15