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International Journal of Food Science and Technology 2011, 46, 455–462 455

Invited review
Effect of food processing on the resistant starch content of cereals
and cereal products – a review

Ayten Aylin Alsaffar*


Yeditepe University, 26 August Campus, 34755, Atasehir, Istanbul, Turkey
(Received 27 July 2010; Accepted in revised form 30 November 2010)

Summary Depending on the conditions, processing of cereal grains may cause an increase or a decrease in the resistant
starch (RS) content. This review discusses the impact of some of the processing techniques (cooking,
tempering and extrusion) on the RS contents of cereals and cereal products. In addition to processing, the
review briefly summarises the effects of lipids, dietary fibre and sugars, which may be present within the food
matrix, on starch digestibility. The review also provides definitions for the four types of RS (RS type 1, 2, 3
and 4) and brief information about the beneficial effects of RS on human health.
Keywords Cereal processing, cooking, extrusion, food constituents, resistant starch, tempering.

2007). However, unlike dietary fibre, RS does not


Starch fractions with different digestibility
appear to have a detrimental effect on the quality of
Englyst & Cummings (1985) are the pioneers of the the products. Detailed information with regard to the
idea that starch may not be completely hydrolysed in use of RS as an ingredient in food industry can be found
the human digestive system. They have proposed that in Fuentes-Zaragoza et al. (2010).
starch may have different rates of digestion depending
on the structural properties of starch and the processes
Resistant starch, types and physiological effects
applied to starchy foods. They classified starch as
rapidly digestible (RDS), slowly digestible (SDS) and Resistant starch (RS) is defined as the sum of starch and
resistant starch (RS) according to the susceptibility of products of starch degradation not absorbed in the
starch to pancreatic amylase (in vitro) (Englyst & small intestine of healthy humans (Englyst et al., 1992).
Cummings, 1987; Englyst et al., 1992). They defined A number of factors can affect the rate of starch
rapidly available glucose (RAG) as the sum of RDS hydrolysis, such as amylose ⁄ amylopectin ratio, the type
and free glucose and investigated the possible link and arrangement of the crystal structures, the average
between the amount of these fractions and the glycae- molecular weights of the components, food particle size,
mic index (GI) of some foods (Englyst et al., 1996, amylose-lipid complexes, existence of other materials in
1999). Similar studies were carried out by numerous the food matrix (sugar, protein, etc.) and enzyme
researches (Goni et al., 1997; Kim et al., 2003; Hu inhibitors (Annison & Topping, 1994; Tester et al.,
et al., 2004; Leeman et al., 2006; Capriles et al., 2008; 2006; Sharma et al., 2008). Depending on the various
King et al., 2008; Nilsson et al., 2008; Dona et al., reasons for enzyme resistance, resistant starch can be
2010). In a recent physiological classification, the categorised into four groups:
fractions RDS and SDS are grouped as ‘glycaemic’ • RS type 1 (RS1) is physically inaccessible starch, which is
or ‘available’ carbohydrates, whereas RS is regarded as entrapped within whole or partly milled grains or seeds.
a ‘non-glycaemic’ carbohydrate (Cummings & Stephen, • RS type 2 (RS2) refers to native starch granules (such as
2007; Englyst et al., 2007). banana, potato and high amylose maize starch) that
Meanwhile, the studies with RS concentrated on its resist digestion due to the conformation or structure of
possible physiological effects and its suitability for use as
the starch granule. These types of starches may be added
a food ingredient as RS has been shown to possess
properties akin to dietary fibre (Niba, 2002; Sozer et al., to a wide variety of foods and pharmaceuticals (Brown,
2004).
*Correspondent: Fax: +90 216 5780496; • RS type 3 (RS3) is mainly retrograded starch (usually
e-mail: aylin.alsaffar@yeditepe.edu.tr obtained as a result of food processing).

doi:10.1111/j.1365-2621.2010.02529.x
" 2011 The Authors. International Journal of Food Science and Technology " 2011 Institute of Food Science and Technology
456 Processing and resistant starch in cereals A. A. Alsaffar

Table 1 Types, characteristics and cereal sources of resistant starch, adapted from (Fuentes-Zaragoza et al., 2010; Grabitske & Slavin, 2009)

Type Characteristics Resistance reduced by Cereal sources

RS1 Granules that are physically Milling, chewing Whole or partly milled grains
inaccessible to enzymes due
to entrapment in a non-digestible matrix
RS2 Crystalline structure that is undigestible Food processing High amylose starches, e.g.
unless gelatinised and cooking high amylose maize starch
RS3 Retrograded starch Processing conditions Corn flakes, food products with
prolonged and ⁄ or repeated moist
heat treatment
RS4 Chemically modified, starch esters ⁄ ethers, Less susceptible to Synthetic
cross-bonded starches digestibility in vitro

• RS type 4 (RS4) describes a group of starches that have


been chemically modified (such as esterification and Effect of cereal processing on resistant starch
cross-bonding) for their technological (but not nutri- The amounts of RS in processed foods is largely
tional) attributes (Topping et al., 2008). Further infor- dependent on the degree of food processing, which can
mation about chemically modified starches can be found result in an increase or decrease in the RS values from
in Tharanathan (2005). The characteristics of the four those found in the raw product (Englyst et al., 2007).
RS types, factors reducing the resistance to digestion and Food processing, which involves heat and moisture, can
the cereal sources are given in Table 1.
destroy RS1 and RS2 but it may form RS3 (Thompson,
2000).
Resistant starch is emerging as an important dietary
Resistant starch contents of cereal products are given
component that has the potential to reduce the incidence
in Table 2. The highest RS value, 3.6 g/100 g food (as
of bowel health disorders (Morrell et al., 2004). It is
eaten), is found in corn flakes. These RS values,
known that human colonic bacteria ferment RS and
however, does not appear to be nutritionally significant
non-starch polysaccharides (NSP) to short-chain fatty
(Englyst & Cummings, 1987). The challenge is to
acids (SCFA) such as acetate, butyrate, propionate and
generate breakfast cereals with much higher RS contents
gases like CO2, H2 and CH4 via formation of pyruvate
(such as 10–20%) to make a substantial difference to the
(Sharma et al., 2008; Topping et al., 2008). Butyrate is
physiological properties of these foods.
thought to play an important role in suppressing tumour
cells and decreasing the proliferation of colonic mucosal
cells (Johnson & Gee, 1996). Resistant starch type 1 (RS1) in cereals and processing
Resistant starch can function as a prebiotic. One of
Food structure may be a significant impediment to
the additional properties demonstrated by resistant
digestive enzyme penetration into food particles. In
starches is the ability of the insoluble starch granule or
starch-derived material to act as a matrix to support and
protect the viability of the attached probiotic bacteria
Table 2 Resistant starch content of some breakfast cereal products
(Brown, 2004). Addition of RS as an ingredient can
reduce the energy content of foods (Elia & Cummings, Method
2007), RS may assist in the prevention and management RS (g ⁄ 100 g of RS
of conditions associated with the metabolic syndrome Breakfast cereal food, as eaten) analysis Author
(Tapsell, 2004) and it can act as a satiety agent (Sharma
et al., 2008; Willis et al., 2009). All bran 1.1 Englyst Englyst
Porridge oats 0.1 method et al. (1996)
Detailed information on the aforementioned and
Weetabix 0.0
other physiological effects of RS can be found in a Oat bran 1.0
number of studies (Charampopoulos et al., 2002; Rice crispies 2.5
Brown, 2004; Nugent, 2005; Sajilata et al., 2006; Top- Muesli 1.3 Englyst Englyst
ping, 2007; Sharma et al., 2008; Topping et al., 2008; Shredded wheat 1.6 method et al. (2007)
Grabitske & Slavin, 2009; Fuentes-Zaragoza et al., Corn flakes 3.6
2010). Approximately 20 g of RS per day is recom- All bran 0.1 Englyst Englyst &
mended to benefit from the positive physiological method Cummings (1987)
effects. Worldwide, dietary intakes of RS are believed Breakfast cereal 2.3 AOAC method Brown (2004)
to vary considerably (5 to 40 g day)1) (Sajilata et al., (muesli style) (2002.02)
Fruit filled cereal bar 2.3
2006; Sharma et al., 2008).

International Journal of Food Science and Technology 2011 " 2011 The Authors
International Journal of Food Science and Technology " 2011 Institute of Food Science and Technology
Processing and resistant starch in cereals A. A. Alsaffar 457

whole grains, starch is encapsulated in plant structure Table 3 Amylose and RS content of various starches (Themeier et al.,
and therefore whole grain products are likely to contain 2005)
more RS type 1 (RS1) than flours.
Amylose Resistant
Milling is a high shear process. When starch granules Source (%, dwb) starch* (%,dwb)
are subjected to milling, their crystalline regions are
damaged (Devi et al., 2009). Therefore, the disruption of Maize 66.5 54.4
the granule structure during milling increases the Maize 65.8 49.1
susceptibility to enzymic degradation (Lehmann & Maize 30.0 0.7
Robin, 2007; Devi et al., 2009; Mishra et al., 2009). Maize 7.6 0.5
Wheat 30.2 0.3
Cryomilling has also been shown to have a significant
Wheat 33.7 0.2
influence on enzyme digestibility of native starches
Rye 31.1 0.2
(Dhital et al., 2010b).
RS concentrations are low for the flours of cereals *Determined by AOAC method (2002.02).
and wheat flour is a poor source of resistant starch
(Dhital et al., 2010a; Fuentes-Zaragoza et al., 2010).
Brumovsky et al. (2009) reported the RS contents of means) (Morrell et al., 2004; Shewry & Jones, 2005;
native corn starch, native wheat starch and native Rahman et al., 2007).
cassava starch as 1.3%, 1.0% and 1.1% (dwb),
respectively by the AOAC method (991.43). Native
Resistant starch type 3 (RS3) in cereals and processing
cereal starches exhibit A-type crystalline structure when
examined with X-ray diffraction (XRD). This type of Starchy foods are usually subjected to heat treatments in
crystalline structure has been shown to be more the presence of water before consumption. This pro-
susceptible to enzyme hydrolysis when compared to duces an edible product, increases the nutritive value
B-type starches (Planchot et al., 1997). Indeed, cereal and generates desirable flavour and texture (Miller,
flours appear to contain more RDS and SDS than RS 1988). Through their influence on gelatinisation and
(Fuentes-Zaragoza et al., 2010). retrogradation, differences in the conditions of food
The extent of milling (i.e. particle size) influences processing such as changes in moisture, temperature and
starch digestion in cereals and legumes. Large particles duration of heating and subsequent cooling can influ-
have a smaller surface area than smaller ones and ence the RS content of foods (Perera et al., 2010).
therefore large particles are digested more slowly (Svi- Breakfast cereals can be produced in numerous ways.
hus et al., 2005; Noda et al., 2008; Parada & Aguilera, The key stages during breakfast cereal production are
2009). cooking, tempering, extrusion, expansion (puffing),
flaking, shredding and baking (Whalen et al., 2000).
Due to the restraints in the text space, only the impact of
Resistant starch type 2 (RS2) in cereals
cooking, tempering and extrusion on starch digestibility
Botanical origin, which determines morphology and will be discussed in this review.
crystalline organisation, seems to be the most important
factor that determines the rate and extent of amylolytic Cooking
hydrolysis of granular starches (Tester et al., 2004; Cooking of the wheat grains involves (i) the diffusion of
Srichuwong et al., 2005). Two types of RS granules can water from the surface to the core and (ii) the transfer of
be defined within the RS2 class, and the terms RS2a and heat from the surrounding medium to the surface of the
RS2b are suggested as designations for these types: grain and then the conduction of heat into the centre of
RS2a – raw starch granules with nonelevated amylose the grain (Jankowski & Rha, 1986a; Bayram, 2005).
contents (i.e. within the range of 0–30% amylose). These Water is not simultaneously available for all of the
typically lose their RS on cooking. RS2b – high-amylose granules during the cooking of whole grains (Stapley
starches that retain some granular integrity on process- et al., 1997). Gelatinisation and pasting occur in suc-
ing (Morrell et al., 2004). The most studied RS2b type cession, accompanying the diffusion of water into the
starch is high-amylose maize starch (Thompson, 2000) grain. Atmospheric (batch and continuous) and pressure
as the studies indicate a link between the amylose (batch) cooking methods can be implemented during
content of starches and the resistance to digestion (Hu breakfast cereal production. The actual time needed to
et al., 2004; Themeier et al., 2005; Rahman et al., 2007). cook cereal products is generally a function of both
However, the amylose content of starches may not be moisture (interacting with shear) and temperature
sufficient to explain the differences in the RS content (Caldwell et al., 2000).
(Table 3) (Themeier et al., 2005). Cooking increases the rate of starch hydrolysis by
Research continues to explore ways to develop crop gelatinising the starch and making it more easily
plants containing high levels of RS (e.g. by genetic available for enzymatic attack (Bornet et al., 1989;

" 2011 The Authors International Journal of Food Science and Technology 2011
International Journal of Food Science and Technology " 2011 Institute of Food Science and Technology
458 Processing and resistant starch in cereals A. A. Alsaffar

Svihus et al., 2005; Roder et al., 2009; Alsaffar, 2010; Retrogradation of starch can involve either amylose
Singh et al., 2010). On the contrary, it is not possible to (Tharanathan & Tharanathan, 2001; Leeman et al.,
make such a generalisation for the RS contents of 2006; Wasserman et al., 2007) or amylopectin (Eerlingen
processed foods. This may be due to the slight differ- et al., 1994a; Cui & Oates, 1997; Mangala et al., 1999;
ences in processing conditions, differences in the raw Kohyama et al., 2004; Srichuwong et al., 2005; Cai
materials used and the type of the RS assay employed. et al., 2010). Amylose was found to retrograde at a more
Parchure & Kulkarni (1997) studied the RS content in rapid rate than amylopectin (Miles et al., 1985; Fred-
native and processed rice and amaranth starch. They riksson et al., 1998; Parker & Ring, 2001; Matalanis
found that pressure cooking and cooking gave rise to an et al., 2009).
increase in the RS contents of both starches (no Retrogradation of starch is greatly affected by storage
information was provided about the significance level temperature (Farhat et al., 2000). The storage of starch
of these changes). However, in another study, boiling gels at lower temperatures generally increases retrogra-
and pressure cooking were reported to cause a signif- dation (Eerlingen et al., 1993; Gudmundsson, 1994;
icant decrease in the RS content of rice (from about Blazek & Copeland, 2010a). Jankowski & Rha (1986b)
10% to approximately 1.6%, dwb) (Sagum & Arcot, reported the occurrence of retrogradation and some
2000). Roopa & Premavalli (2008) reported a decrease in textural changes (e.g. firming of the cooked grains) with
the RS content of finger millet (ragi) after cooking and fully cooked whole wheat grains during storage at 4 #C
puffing (from 0.9% to 1.0% RS among raw varieties to and 20 #C for up to 48 h. When the cooked grains were
0.7% and 0.6% for cooking and puffing, respectively). It allowed to stand at low temperature during shredded
was found in the same study that roasting led to the wheat production, there was an improvement in the
highest increase in RS (3.1%) and this was followed by textural properties of grains (Tas, 2004). Similarly,
pressure cooking (1.7%). Walter et al. (2005), analysed Matalanis et al. (2009) observed some textural changes
the RS content of white and parboiled rice (autoclaved in the gels of sorghum, rice and maize starches as a
at 100 #C for 10 min) by two different methods and they result of retrogradation.
obtained distinctively different RS values for unpro- It is possible to modify the resistant starch content of
cessed white rice (1.5% vs. 4.2%, dwb). After parboil- foods during storage by applying temperature cycles
ing, the RS values were 3.8% vs. 4.0%, dwb, (Slade & Levine, 1991). It was found that storage of
respectively. Due to the discrepancy in the results, only gelatinised starch at the cycled temperatures of 4 #C and
one set of the values proposed that the difference after 30 #C resulted in the formation of amylopectin crystals
processing was significant. of different melting characteristics and of reduced
All studies mentioned above employed different anal- digestibility when compared to the conventional storage
ysis methods for the determination of RS and this at a constant low temperature (Park et al., 2009).
complicates the comparison of results from different
studies. There is already an accepted method for the Extrusion
analysis of RS (AACC method 32–40 and AOAC Extrusion is a thermal process that involves the appli-
International official method 2002.02). The deployment cation of high heat, high pressure and shear forces to an
of this method in the future studies may render the uncooked mass such as cereal foods. Extrusion of
evaluation and the comparison of the results more cereals is performed in both single and twin screw
straightforward. extruders. The distinguishing characteristic of these
cooker units is the high temperature, short-time cook
Tempering (holding) (i.e. 0.5–5 min). Mechanical energy input is the primary
During the tempering (holding) process, cooked grains mechanism for cooking, although intensive thermal
undergo time-dependent changes that involve the input via barrel heating and steam injection is also
restructuring of starch (i.e. retrogradation). Holding employed (Whalen et al., 2000).
(tempering) allows for the equilibration of either tem- The results on the impact of extrusion on RS content
perature or moisture of the grains. It may further result of starches are conflicting. Numerous studies reported
in the improvement in the textural properties of grains a decrease in the RS content (or increased digestibility)
(e.g. to obtain better shreddability properties during after extrusion and ascribed this to the destruction of
shredded wheat production) (Whalen et al., 2000) and a granular structure (due to thermal treatment, high
decrease in starch digestibility (Tas, 2004). pressure and shear forces) (Parchure & Kulkarni, 1997;
When the starch gels are cooled, molecules comprising Unlu & Faller, 1998; Vasanthan & Bhatty, 1998;
gelatinised starch begin to re-associate (retrograde) and Farhat et al., 2001; Wolf, 2010). Similarly, Mahasuk-
this leads to an increase in crystallinity. As a result, honthachat et al. (2010) reported that the rate of starch
starch becomes less susceptible to hydrolysis with digestion of sorghum was increased by about ten times
amylolytic enzymes (Gallant et al., 1992; Oates, 1997; after extrusion when compared with non-extrudates.
Buleon et al., 1998). Haralampu (2000) reported that at 30% water, 22% of

International Journal of Food Science and Technology 2011 " 2011 The Authors
International Journal of Food Science and Technology " 2011 Institute of Food Science and Technology
Processing and resistant starch in cereals A. A. Alsaffar 459

the RS was lost in a commercial RS3 product, possibly Englyst et al. (2003) reported that starch–sugar ratio
due to high shear damage in the extruder. Even under used in the formulation affected the digestibility of
extreme conditions of high moisture content (20–40%) cereal products together with the cereal type and the
and very low screw speed (60 r.p.m.) very low amounts degree of food processing. The addition of sugars
of RS3 was formed (Faraj et al., 2004). Extrusion influences the degree of starch gelatinisation. It leads
cooking of high amylose starches (Gelose and Hylon to an increase in glass transition temperature (Tg) and
VII) significantly reduced their RS content (from consequently an increase in gelatinisation temperature.
45.7% to 15.6% for Gelose and from 60.0% to As a result, the rate of propogation declines and this
13.8% for Hylon VII) (Htoon et al., 2009). may decrease the extent of retrogradation (Gudmunds-
On the contrary, somehow increased values of RS son, 1994; Jang et al., 2001). Eerlingen et al. (1994b)
after extrusion were also obtained. Chanvrier et al. reported that glucose, maltose, sucrose and ribose had a
(2007) observed a slight increase in enzyme resistant significant effect on the RS content of the stored gels
starch (ERS) content for wheat starch (from 0.8% to when present in a high concentration (starch–water–
2.8%) and normal maize starch (from 1.5% to 2.1%) sugar ratio of 1:10:5, w ⁄ w). However, the effect was
after extrusion. Huth et al. (2000) obtained 2–3% of RS positive or negative depending upon the starch types
after the extrusion of barley. The values rose up to 6% used. These inconclusive trends could be due to possible
when the samples were freeze-stored after extrusion (the differences in the nature of the gelatinised systems.
initial RS content of barley was not given in the study).
In the same study, the highest contents of RS were
Conclusion
obtained by a mass temperature of approximately
150 #C and a feed moisture of about 20%. In another In general, processing techniques applied during the
study, the RS content of raw pastry wheat flour was manufacture of cereal products tend to destroy the food
reported to increase from 0.38% (dwb) to values ranging matrix and lead to gelatinisation of starch. These events
from 0.52% to 2.65% (dwb) after extrusion (by using give rise to an increased susceptibility of starch to
various combinations of feed moisture: 20%, 40%, 60% enzyme hydrolysis. Retrogradation during tempering
and screw speed 150, 200, 250 r.p.m.) (Kim et al., 2006). may lead to RS formation. Unfortunately, with a few
exceptions, the current levels of RS in breakfast cereals
are not high enough to be able to observe its beneficial
Presence of lipids, dietary fibre and sugar
physiological effects. The challenge for food engineers
For native granules, any factors which restrict the and nutritionists is to design processes and products that
accessibility of the enzyme to the substrate (lipids, non- may lead to cereal products containing substantial
starch polysaccharides, sugars, etc.) or the activity of the amounts of RS. This is important as cereal grains and
enzyme itself (e.g. amylase inhibitors) will have a products are the major contributors to carbohydrate
potentially restrictive effect on the hydrolysis process intake.
(Tester et al., 2006; Singh et al., 2010). There is a vast amount of information about the RS
Amylose can form inclusion complexes with fatty contents of starches, flours and gel systems but there are
acids and monoacylglycerides and these complexes have a few studies that concentrated on the whole cereal
been shown to have lower digestibility (Jane & Robyt, grains. More studies that investigate the effects of other
1984; Cui & Oates, 1999). The amylose–lipid complexes processes (such as roasting, puffing and flaking) are
can be naturally present in starch or can be formed upon needed. It is also important to reiterate the need for the
gelatinisation of starch in the presence of lipids. deployment of the standard method for RS analysis
Hydrolysis of the complexes is influenced by both the (AACC method 32–40 and AOAC International official
amylose and lipid chain length (Copeland et al., 2009; method 2002.02) for the future studies.
Putseys et al., 2010). A recent study reported an
optimum concentration range of fatty acids, which had
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