Operating and service manual

Addendum for AV+

Star Cool refrigeration unit Model SCU-XX-AV+ and SCI-XX-AV+

24-hour hotline support

Call us at +45 7364 3500 or send us an e-mail at service@starcool.

dk. Our service department is available 24 hours a day, 7 days a week -
providing easy access to the answers you need.

For further troubleshooting help, go to our website URL: m.starcool.com

or simply scan the QR code with Your smartphone

Bjerndrupvej 47,
6360 Tinglev, Denmark
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: starcool@starcool.dk
www.starcool.dk

Version 810970A September 2014

Version 810970A September 2014 © Copyright 2014 Maersk Container Industry AS
 AV+ Addendum for Operating and service manual

Preface

The Star Cool AV+ is a system designed to automatically regulate the internal atmosphere of the
container using greatly reduced energy consumption compared to manual or other automated fresh air
systems.
With a respiring cargo, the container’s atmosphere attains the desired gas composition based on
entered set points for maximum CO2, or minimum O2 via the controller which accurately regulates the
exchange of CO2 for O2 using ambient air.

While the information herein is assumed to be accurate, Maersk Container Industry AS assumes no
responsibility for any errors or omissions that may appear in this documentation.

This manual is valid for:

Model SCI - XX - AV+ and SCU - XX - AV+

Release Date 18.09.2014
Software version: 0352 or newer

Warnings
Do not operate or maintain this refrigeration unit until you have familiarized
yourself completely with the equipment and operating of this unit by reading the
instruction in this addendum and the Operating and service manual for Star Cool
units.

Do not perform any welding on the unit before disconnecting the power plug.

Disconnect main power supply to unit before inspecting the interior of the
controller box.

The unit is charged with R134a and ester oil BSE 55. Do not use any other
refrigerant or oil.

Do not use contaminated refrigerant or oil.

Do not release R134a into the atmosphere. Use recovery equipment according to
present legislation.

During maintenance please observe that R134a is operating with high and low
temperatures in combination with high pressures, which may cause personal
injuries if not handled properly.

During recovery and maintenance of R134a unit personal protection equipment has
to be worn.

Do not trap any liquid refrigerant inside pipes during soldering work. This may lead
to explosion of pipe.

Automatic fresh air ventilation will only be monitored and regulated when the
reefer unit is connected and running on AC power. Extended periods of off-power
with respiring cargo can be hazardous to the cargo and should be avoided.

1
 AV+ Addendum for Operating and service manual

Contents
Preface........................................................................................................................................................1
Warnings......................................................................................................................................................1
Legend........................................................................................................................................................3
AV+ function overview...................................................................................................................................3
General specification.....................................................................................................................................3
Menu structure.............................................................................................................................................4
Set points....................................................................................................................................................5
Additional menu information for AV+...............................................................................................................5
Data Log......................................................................................................................................................6
Components.................................................................................................................................................7
AV+ related alarms........................................................................................................................................7
Other sensor alarms (3XX).............................................................................................................................8
Operations alarms (6XX)................................................................................................................................9
Communication alarms (7XX)....................................................................................................................... 11
Overall Wiring Schematic............................................................................................................................. 12

2
 AV+ Addendum for Operating and service manual

Legend
Short name Name
AirEx mo Air exchange motor

AV+ function overview

CO2 > CO2 (max) setpoint

AV+ Enabled Or
(by entering CO2 max Or O2 min) O2 < O2 (min) setpoint

AV+ ON
AV+ OFF Fresh air vent open
(Fresh air vent closed)

CO2 < CO2 (max) setpoint

Or
O2 > O2 (min) setpoint

Perishables will generate CO2 via respiration, leading to an increase in the CO2 and a proportional
decrease in O2 level inside the container. If the CO2 level in the container atmosphere reaches above
the pre-set CO2 max level or the O2 level reaches below the pre-set O2 minimum level, the air
exchange valve will open and thereby lower the CO2 level and raise in O2 by diluting with ambient air.

General specification
Additional component to a standard unit:

• CO2 sensor
• Motor (incl. wiring) in the Air Ex module

Motor
Manufacturer Bosch
Type Gear motor
Supply 24VDC

CO2 sensor
Type Nondispersive infrared sensor
Operating range 0 - 20%
Accuracy CO2 (5%) +/- 0,3%
CO2 (0,5%) +/-0,1%
Supply 22-43V DC
Output RS-485

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 AV+ Addendum for Operating and service manual

Menu structure
MAIN PAGE INFORMATION PROGRAMS
I01 Relative humidity P01 Active program
I02 Air exchange P02 Multi. Temp setp. >
I03 O2 P03 Cold treatment >
I04 CO2
I05 Last defr interval
AIR EXCHANGE I06 USDA 1 temp
I07 USDA 2 temp

888m3/h
I08 USDA 3 temp
I09 Cargo temp COLD TREATMENT
I10 Time to defrost
B01 Duration
I11 Ambient temp
B02 Maximum USDA temp.
I12 Supply air 1 temp
Press (X) to leave B03 Treatment setpoint
I13 Supply air 2 temp
B04 Final temperature
I14 Return air temp
B05 CT status
I15 Evaporator temp
I16 Suction temp
I17 Suction press
I18
I19 Discharge press
I20 Expansion valve MULTI. TEMP. SETP.
I21 Evap superheat
Hour Set %Rh
I22 Compressor freq
D01 OFF 0.0 OFF
I23 Power frequency
D02 OFF 0.0 OFF
I24 Current phase 1
D03 OFF 0.0 OFF
I25 Current phase 2
D04 OFF 0.0 OFF
I26 Current phase 3
D05 OFF 0.0 OFF
I27 Voltage phase 1-2
D06 OFF 0.0 OFF
I28 Voltage phase 2-3
I29 Voltage phase 1-3
I30 Phase direction
I31 Battery voltage
I32 FC temp
I33 Condenser fan
I34 Evaporator fan
I35 Evaporator heater
I36
MANUAL OPERATION
OPERATION M01 Operating mode
M02 Evaporator heater
O01 Setpoint M03 Evaporator fan
O02 QUEST M04 Condenser fan
O03 Airflow mode M05 Compressor freq
O04 Humidity setpoint M06 Expansion valve
O05 Datalog interval M07 Hotgas valve
O06 PROGRAMS > M08 Economizer valve
O07 M09 Airex motor
O08 CO2 setpoint M10
O09 Active application

DATALOG VIEW
ALARM
L01 Text Temperatures >
A01 Alarm text L02 Text Atmosphere >
A02 ... L03 Graph Temperatures >
... L04 Graph Atmosphere >
A16

TIME ADJUST
SERVICE
C01 GMT-Year
S01 MANUAL OPERATION > C02 GMT-Month
S02 DATALOG VIEW > C03 GMT-Day
S03 TIME ADJUST > C04 GMT-Hour
S04 RUNTIME COUNTERS > C05 GMT-Minute
S05 CONFIGURATION >

RUNTIME COUNTERS
PRE TRIP INSPECTION
R01 Unit
T01 PTI test R02 Compressor
T02 Last R03 Evaporator fan
T03 Function test R04 Condenser fan
T04 Abort the test R05 Evaporator heater
T05 Test status R06 Airex motor sw times
T06 10: Init R07
T07 20: Controller
T08 30: Power
T09 40: Evap fan CONFIGURATION
T10 50: Cond fan
T11 60: Evap heater F01 Container
T12 F02 Software version
T13 80: Compressor F03 FC type
T14 90: FT status F04 FC ID
T15 F05 Phase detection
T16 100: T set 5 °C F06 AirEx calibration
T17 110: T set 0 °C F07 Low pres type
T18 111: Hold 0 °C F08 High pres type
T19 120: T set -18 °C F09 Main PCB
T20 130: Defrost F10 Model code
T21 140: PTI status

4
 AV+ Addendum for Operating and service manual

Set points
For AV+ set points are entered via the display: Max CO2 level range 1-12% and minimum O2 range
1-19% or OFF. If O2 is set to OFF, ventilation is solely controlled by CO2 set point, and if CO2 is OFF
ventilation is solely controlled by O2 setpoint. The relation between O2 and CO2 in the atmosphere
of the container is as illustrated:

21 %
CO2

10.5 %

O2

0%

CO2 level is set in O08 and O2 level is set in O07 (See Menu structure).

Additional menu information for AV+

In addition to the standard log this information can be viewed in the log:

I04 CO2 level

Function:
Shows the CO2 level.
Value:
An actual value of the CO2 level inside the container.

O08 CO2 set point

Function:
Max. CO2 (set point.)
Value:
1-12%

I03 O2 level
Function:
Shows the O2 level.
Value:
An calculated value of the O2 level inside the container (21% - CO2 level)

5
 AV+ Addendum for Operating and service manual

Data Log
Title Info displayed
CO2Set CO2 set point
O2Set O2 set point
Input CO2 CO2 level
Input O2 O2 level
Control MairPct [%] 0 = air exchange valve closed 100 = air exchange valve open

Locations

Position Name
1 CO2 sensor
2 Air exchange module

6
 AV+ Addendum for Operating and service manual

Components
Air exchange module and CO2 sensor

AV+ related alarms

Alarm list:
Id Display text Description Alarm type
3. Other sensor alarms
310 CO2 sensor invalid CO2 sensor communication is invalid Alarm
6. Operations alarms
607 AirEx open Air exchange valve open Fatal Alarm
651 CO2 high CO2 level is above setpoint +1% for 120 min Alarm
7. Communication alarms
740 No CO2 sens com Missing or faulty CO2 sensor Log

7
 AV+ Addendum for Operating and service manual

Other sensor alarms (3XX)

310 CO2 sensor invalid Alarm
Description CO2 sensor communication is invalid
Cause Indication of defective CO2 sensor, or lack of connection or defective
connection.
Trouble Possible causes:
shooting
• Communication with CO2 sensor broken
• Defective CO2 sensor
• COMRH cable and or RH-cable is defective
• Controller module is defective
• Values from sensor are invalid
Trouble shooting:
1. Verify that cable CO2-com is mounted correctly (and is not damaged)
according to wiring diagram inside the controller cabinet.
2. Verify that plugs are properly connected.
3. Verify that there is correct voltage (12V DC) between 1 and 4 on X10.
4. Measure with a multimeter that there is a small DC signal between 2
and 3 on X10, and between 2 and 3 on X75.
a) If there is no signal: The controller module is defective and must
be replaced.
b) If there is signal: The CO2 sensor is defective and must be
replaced.
Criteria Communication with CO2 sensor not possible
None
Controller
action
Log X Alarm X Alarm light Slow flash
Consequence CO2 level can not be regulated
Elimination When sensor value becomes valid, it is marked as inactive in the alarm list and may then
be deleted
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Active/Inactive Bytes Gf Bytes Df

8
 AV+ Addendum for Operating and service manual

Operations alarms (6XX)

607 AirEx open Fatal
Alarm
Description Air exchange valve open in conflict with settings
Cause Indication of user having left air exchange open
Trouble Possible causes:
shooting
• Air exchange valve open in freeze mode or AV+ mode
• Air exchange open in 50% - 60% RH.
• Cable or air exchange sensor defective or not calibrated correctly
Trouble shooting:
1. See and clear error for alarm AL 305.
2. Close air exchange.
If air exchange is closed, cable for air exchange sensor or sensor is
defective see AL 305 for trouble shooting.
Calibrate the air exchange sensor (see Controller System Menu decal for
air exchange sensor calibration)
Criteria Air exchange is open while unit being in the frozen mode, dehumidification with set point
below 60%, and or with CA or AV+ running.
None
Controller
action
Log X Alarm X Alarm light Quick flash
Consequence Deteriorated control precision
Elimination Alarm will be marked as inactive in alarm list when air exchange is closed and may then
be deleted.
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Active/Inactive

9
 AV+ Addendum for Operating and service manual

651 CO2 high Alarm

Description CO2 sensor measures high CO2 level in container
Cause Insufficient opening of the air ex. valve
Trouble Possible causes:
shooting
• Air exchange motor defective
• CO2 sensor defective
Trouble shooting:
1. Check valves and air ex module for obstructions
2. Check connections according to wiring schematic
3. Replace CO2 sensor and run air ex manually
Criteria CO2 level > CO2 set point + 0.5 * CO2 set point (and rising)
None
Controller
action
Log X Alarm X Alarm light X
Consequence If CO2 is not removed from the container, this will cause damage to the cargo
Elimination When sensor value becomes valid, it is marked as inactive in the alarm list and may then
be deleted
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Limit Act Set point

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 AV+ Addendum for Operating and service manual

Communication alarms (7XX)

740 No CO2 sens com Log
Description CO2 sensor is missing or communication is lost
Cause No or bad communication with CO2 sensor
Trouble Possible causes:
shooting
• Communication to CO2 sensor lost
• CO2 sensor missing
• CO2 sensor defective
• COMRH cable and or RH-cable are defective
• Main controller defective
Trouble shooting:
1. If one or more alarms are active, check wires, plugs and connectors.
2. Check voltage supply 12V DC and communication - small AC voltage
between 3 and 4 on X10.
3. If only AL 740 active, then check CO2 sensor. Eventually test with
another CO2 sensor.
4. If AL 740 is still active, replace controller module.
Criteria No communication for 2min.
None
Controller
action
Log X Alarm X Alarm light X
Consequence Not possible to run AV+
Elimination Alarm may be deleted when inactive
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data

11
 QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent 1 L1
3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3 3 1
5 3 4x L3 1 3 W
4x Black L3 L3 6 AWG12 2 2
6 switch 5 Y/GR
Y/GR FC 3 1 Z M
2.5mm2 Y/GR 3 2 X
4 3 Y
Outside
X100 5

AWG 14
K8 A 1
Controller Box 1 CL1 FC-com B
F1 L1 L1 L1 2 2
Inside Controller Box L1 3
3 CL2
TR1
2
0,4A 1
L2 L2 L2 L2 4 GND
4
L2 5 CL3
L3 L3 L3 6
L3

Inside Controller Box

Outside Controller Box
F2 INTER-
LOCK
TR2 0,4A L3 Hevap
2 1

AWG 16
K2
X41 X40 1 CL2 Hevap5-6A Hevap5-6A
12V 1 1
L1 L1 2
Hevap6-6B Hevap6-6B
A 3 CL1
COM 2 L2 L2 4 Hevap1-1A Hevap1-1A
T1 B 2
3 5 CL3 Hevap2-1B Hevap2-1B
Trafo SW1 GND L3 L3 6
4 3

SPM6
POWERMEAS
MODULE
1
On/Off Hevap1-2A Hevap1-2A
2
3 TR3 [Red] switch Hevap2-2B Hevap Hevap2-2B
TR4 K3 Hevap3-3A Hevap3-3A
4

AWG 14
TR5 [Red] [Red] 1 Hevap4-3B 13x Hevap4-3B
5 X50 (J5) L1 2 AWG18
[White]
6 RMM 0VAC 1 0VAC (GND) 3
Y/GR L2 4 Hevap3-4A Hevap3-4A
2
Overall Wiring Schematics

RMM 24VAC 3 24VAC 5 Hevap4-4B Hevap4-4B

TRAFO T1 L3 6
Hevap5-5A Hevap5-5A
Approx voltages Hevap6-5B Hevap6-5B
Terminal 1-2 : 440V AC X51 (J3) X52 (J1)
GND 1 1 Y/GR Y/GR Y/GR
Terminal 3-4 : 27V AC GND
Terminal 5-6 : 24V AC 2 2
RMM-com 3 3 L3 FC-com
AV+ Addendum for Operating and service manual

[Red]
[Red]
Inside Controller Box

12
4 4
L2
Controller Hatch
TX 5 5
RX K4
RX 6 6
TX 1 1

TR4
TR3S
L1 CL1 2
7 7

RMM - York
Powerline
modem
X80 3 2
/ON 5 ON CL2 4 Mcond
GND
GND 4 5 3
CL3 6 1 1
/B 3 B COM RMM-com 1 2 2
Inside Controller Box
Outside Controller Box

SUP6
USER
PANEL
A 2 A COM INTER- 1 2 3 3
12V 12V LOCK 3
1
TR3S 4 4 4
KEYPAD K5B 5 Mcond 5 5 M
TR4 6 6 6
27 3 9x
28 7

AWG 16
10 37 5 8 AWG18 7 7
38 Y/GR 8 8
Y/GR
KEYPAD X26 X27 K5
Mevap2 - 8 1 4
4 GND GND 4 CL1 2
Controller Hatch Mevap2 - 7 3 SIGNAL SIGNAL 3 3 5
Mevap1 - 8 Mcond - 8 CL2 4
Inside Controller Box 2 GND GND 2
Mevap1 - 7 1 SIGNAL Mcond - 7 5 6
SIGNAL 1 CL3 6
Outside Controller Box
X24 X25 Mcond - 7
Tret Mcond - 8 Mevap 1
Tret 10 GND GND 10 Tevap
Tevap 1 1
2 9 SIGNAL SIGNAL 9 1 2 2
B B 2
Cargo 1 Tcargo 8 GND GND 8 Tsuc K6 2 3 3
A A 1 Tsuc 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb Mevap1 M
Depending on model. Note main controller SMC6 has no motor position signal (MotorPos)

USDA3 Tamb 5 5 5
1 1 5 SIGNAL SIGNAL 5
3 2 6 6 6
A A CL2 4
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B
Inside Controller Box

X22 X23 Mevap 2

Outside Controller Box

GND 1 27 3
6 GND GND 6 28
Pdis SIG 2 MotorPos 1 1
AWG 16

Pdis P 5 SIGNAL SIGNAL 5 37 5 1 2 2

5V 3 38 2 3 3
4 +5V +5V 4
GND GND 3
3 GND GND 3
Psuc SIG SIG AirEx K7 4 4 4
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 5 Mevap2 5 5 M
5V 5V 1 4 6 6 6
1 +5V +5V 1 CL1 2
7 9x
AirMotor 3 5 8 AWG18 7 7
X20 X21 CL2 4
MotorPos 5 Y/GR 8 8
2 /PWR GND 2 5 6
 1 1 5 SIGNAL SIGNAL 5
3 2 6 6 6
A A CL2 4
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B

Inside Controller
X22 X23 Mevap 2

Outside Controlle
GND 1 27 3
6 GND GND 6 28
Pdis SIG 2 MotorPos 1 1

AWG 16
Pdis P 5 SIGNAL SIGNAL 5 37 5 1 2 2
5V 3 38 2 3 3
4 +5V +5V 4
GND GND 3
3 GND GND 3
Psuc SIG SIG AirEx K7 4 4 4
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 5 Mevap2 5 5 M
5V 5V 1 4 6 6 6
1 +5V +5V 1 CL1 2
7 9x
AirMotor 3 5 8 AWG18 7 7
X20 X21 CL2 4
MotorPos 5 Y/GR 8 8
2 /PWR GND 2 5 6
M 4 CL3 6 Y/GR
1 PWR GND 1
Mevap2 - 7
Optional X18 X19 Mevap2 - 8
GND Vhg
6 GND GND 6 Mevap1 - 7
1 V Vhg
5 PWR PWR 5 Mevap1 - 8
A2 GND Vexp
K8 - 4 GND GND 4
A1 [Blue] K8 1 V Vexp
CCW 3 PWR PWR 3
A2 GND Veco
K7 - 2 GND GND 2
A1 [Blue] K7 1 V Veco
Mevap Hi 1 PWR PWR 1
K-GND K-GND
X16 X17

Inside Controller Box

Outside Controller Box
A2 K-GND K-GND A2
K3 - 6 GND GND 6 K6 -
Hevap A1 [Blue] K3 5 PWR PWR 5 K6 [Blue] A1 Mevap Lo
A2 A2
K2 - 4 GND GND 4 K5 -
CW A1 [Blue] K2 3 PWR K5 [Blue] A1 Mcond Hi
PWR 3
A2 A2

Inside Controller Box

2 GND GND 2

Outside Controller Box

K1 - K4 -
FC A1 [Blue] K1 1 PWR PWR 1 K4 [Blue] A1 Mcond Lo

Inside Controller Box

Outside Controller Box
X14 X15
Shp-1
RH 2 GND SIGNAL 2
Shp-2
4 4 1 SIGNAL SIGNAL 1
SEN- 3 4 4
3
SOR 2 3 3 2 X12 X13
2 2
1 1 1 1 High pressure
switch
(Normally closed)
X10 X11
CO2 ON
/ON /ON
4 4 2 GND
AV+ Addendum for Operating and service manual

SEN- 3
4 4
3
GND GND

13
3 3 RH 4 B COM
SOR 2 2 /B /B
1 2 2
1 3 A
1 1 A A
1 12V
12V 12V
Optional
X8 X9
GND 3
GND GND 3 GND
FC-com B TX RMM-com
2 /B TXD 2
A 1 RX
A RXD 1
FC-com
X6 X7
GND 3
GND GND 3 GND
E LM Front TX TX LM Cargo
RS232 2 TXD TXD 2
Retriever D RX 1
C GND RXD RXD 1 RX
plug in LM Cargo
B TX
container A RX X4 X5
4 GND
3 DDP
Outside Controller Box
2 DDM
Inside Controller Box 1 VBUS

RS232 E X2 X3 BT1
Retriever D 2 GND GND 2 [Black]
C GND LM Front [Red]
plug inside 1 RX-TX 12V 1
B TX
Ctrl Box A RX +
X1
TR3S 12V NiMH
1 AC-IN
TR4 2 AC-IN Rechargeable
battery

SMC6
MAIN CONTROLLER
X0
[Y/GR]
GND

SCC6 8851560104

Overall Wiring Schematic

Lodam electronics a/s

P/N: 5251560411 Rev: 1.10
 QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent1 L1
3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3
4x 3 1 3 W
5 3 L3 1
4x Black switch L3 L3 6 AWG12 2 2
6 5 Y/GR
Y/GR FC 3 1 Z M
2.5mm2 Y/GR 3 2 X
4 3 Y
Outside
X100 5

AWG 14
K8 A
1
Controller Box 1 CL1 FC-com B
F1 L1 L1 L1 2 2
Inside Controller Box 3
L1 3 CL2
TR1
2
0,4A 1
L2 L2 L2 L2 4 GND
4
L2 5 CL3
L3 L3 L3 6
L3

Inside Controller Box

Outside Controller Box
INTER-
F2
LOCK
TR2 0,4A L3 Hevap
2 1

AWG 16
K2
X41 X40 1 CL2 Hevap5-6A Hevap5-6A
12V L1 L1 2
1 1 Hevap6-6B Hevap6-6B
A 3 CL1
COM 2 L2 L2 4 Hevap1-1A Hevap1-1A
T1 B 2
3 5 CL3 Hevap2-1B Hevap2-1B
Trafo SW1 GND L3 L3 6
4 3

SPM6
POWERMEAS
MODULE
1
On/Off Hevap1-2A Hevap1-2A
2
TR3 [Red] switch Hevap2-2B Hevap Hevap2-2B
3
TR4 K3 Hevap3-3A Hevap3-3A

AWG 14
4
TR5 [Red] [Red] 1 Hevap4-3B 13x Hevap4-3B
5 X50 (J5) L1 2 AWG18
[White]
6 RMM 0VAC 1 0VAC (GND) 3
Y/GR L2 4 Hevap3-4A Hevap3-4A
2
RMM 24VAC 3 5 Hevap4-4B Hevap4-4B
24VAC L3 6
TRAFO T1 Hevap5-5A Hevap5-5A
Approx voltages Hevap6-5B Hevap6-5B
Terminal 1-2 : 440V AC X51 (J3) X52 (J1)
GND Y/GR Y/GR Y/GR
Terminal 3-4 : 27V AC 1 GND 1
Terminal 5-6 : 24V AC 2 2
L3 FC-com
3 3

[Red]
[Red]
Inside Controller Box 4 4
TX L2
Controller Hatch 5 RX 5
AV+ Addendum for Operating and service manual

K4

14
RX
6 TX 6 1 1

TR4
TR3S
L1 CL1 2

RMM-com
RMM - York
Powerline
modem
X80 7 7
ON 3 2
/ON 5 CL2 4 Mcond
GND Optional
GND 4 5 3
B CL3 6 1 1
/B 3 COM RMM-com 1 2 2
A
Inside Controller Box
Outside Controller Box

SUP6
USER
PANEL
A 2 COM INTER- 1 2 3 3
12V 12V LOCK 3
1
TR3S 4 4 4
KEYPAD K5B 5 Mcond 5 5 M
TR4 6 6 6
27 3 9x
28 7
AWG 16

10 37 5 8 AWG18 7 7
38 Y/GR 8 8
Y/GR
KEYPAD X26 X27 K5
Mevap2 - 8 1 4
4 GND GND 4 CL1 2
Controller Hatch Mevap2 - 7
3 SIGNAL SIGNAL 3 3 5
Mevap1 - 8 Mcond - 8 CL2 4
Inside Controller Box 2 GND GND 2
Mevap1 - 7 Mcond - 7 5 6
1 SIGNAL SIGNAL 1 CL3 6
Outside Controller Box
X24 X25 Mcond - 7
Tret Mcond - 8 Mevap 1
Tret 10 GND GND 10 Tevap
Tevap 1 1
2 9 SIGNAL SIGNAL 9 1 2 2
B B 2
Cargo 1 Tcargo 8 GND GND 8 Tsuc K6 2 3 3
A A 1 Tsuc 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb 5 Mevap1 5 5 M
USDA3 1 1 Tamb 3 2
A A 5 SIGNAL SIGNAL 5 CL2 4 6 6 6
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B
Inside Controller Box

X22 X23
Outside Controller Box

GND 27 3
Mevap 2
6 GND GND 6 28
Pdis SIG 1 1
AWG 16

Pdis P 5 SIGNAL SIGNAL 5 37 5 1 2 2

5V 38 2 3 3
4 +5V +5V 4
GND GND 3
3 GND GND 3
Psuc SIG SIG AirEx K7 4 4 4
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 5 Mevap2 5 5 M
5V 5V 1 4 6 6 6
1 +5V +5V 1 CL1 2
7 9x
AirMotor 3 5 8 AWG18 7 7
X20 X21 CL2 4
MotorPos 2 Y/GR 8 8
2 /PWR GND 2 5 6
M 1 CL3 6 Y/GR
1 PWR GND 1
Mevap2 - 7
Optional X18 X19 Mevap2 - 8
ox

GND
 A A 1 Tsuc K6 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb 5 Mevap1 5 5 M
USDA3 1 1 Tamb 3 2
A A 5 SIGNAL SIGNAL 5 CL2 4 6 6 6
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B

Inside Controller Box

X22 X23

Outside Controller Box

GND 27 3
Mevap 2
6 GND GND 6 28
Pdis SIG 1 1

AWG 16
Pdis P 5 SIGNAL SIGNAL 5 37 5 1 2 2
5V 38 2 3 3
4 +5V +5V 4
GND GND 3
3 GND GND 3
Psuc SIG SIG AirEx K7 4 4 4
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 5 Mevap2 5 5 M
5V 5V 1 4 6 6 6
1 +5V +5V 1 CL1 2
7 9x
AirMotor 3 5 8 AWG18 7 7
X20 X21 CL2 4
MotorPos 2 Y/GR 8 8
2 /PWR GND 2 5 6
M 1 CL3 6 Y/GR
1 PWR GND 1
Mevap2 - 7
Optional X18 X19 Mevap2 - 8
GND Vhg
6 GND 6 Mevap1 - 7
1 V Vhg
5 PWR 5 Mevap1 - 8
A2 GND Vexp
K8 - 4 GND GND 4
A1 [Blue] K8 1 V Vexp
CCW 3 PWR PWR 3
A2 GND Veco
K7 - 2 GND GND 2
A1 [Blue] K7 1 V Veco
Mevap Hi 1 PWR PWR 1
K-GND K-GND
X16 X17

Inside Controller Box

Outside Controller Box
A2 K-GND K-GND A2
K3 - 6 GND GND 6 K6 -
Hevap A1 [Blue] K3 K6 [Blue] A1 Mevap Lo
5 PWR PWR 5
A2 A2
K2 - 4 GND GND 4 K5 -
CW A1 [Blue] K2 K5 [Blue] A1 Mcond Hi
3 PWR PWR 3
A2 A2

Inside Controller Box

Outside Controller Box
K1 - 2 GND GND 2 K4 -
FC A1 [Blue] K1 K4 [Blue] A1 Mcond Lo
1 PWR PWR 1

Inside Controller Box

Outside Controller Box
X14 X15
Shp-1
2 GND SIGNAL 2
Shp-2
1 SIGNAL SIGNAL 1
X12 X13
2 GND GND 2 High pressure
1 PWR PWR 1 switch
(Normally closed)
AV+ Addendum for Operating and service manual

15
X10 X11
ON
5 /ON /ON 5
2 GND
4 GND GND 4
RH 4 B COM
3 /B /B 3
3 A
2 A A 2
1 12V
1 12V 12V 1
X8 X9
GND GND
3 GND GND 3
FC-com B TX RMM-com
2 /B TXD 2
A RX
1 A RXD 1
FC-com
X6 X7
GND GND
3 GND GND 3
E LM Front TX TX LM Cargo Inside Controller Box
RS232 2 TXD TXD 2
RX RX Outside Controller Box
Retriever D GND
1 RXD RXD 1
plug in
C TX LM Cargo RH
B RX
container A X4 X5 4 4 4 4 SEN-
4 GND 3 3 3 3
3 DDP 2 2 2 2 SOR
Outside Controller Box 1 1 1 1
2 DDM
Inside Controller Box 1 VBUS

RS232 E X2 X3 BT1 CO2

[Black]
Retriever D 2 GND GND 2 4 4
C GND [Red] 4 4 SEN-

LM Front
1 RX-TX 12V 1 3 3 3 3
plug inside B TX RH 2 2 SOR
Ctrl Box A RX + 1 2 2 1
X1 1 1
TR3S 12V NiMH Optional
1 AC-IN
TR4 Rechargeable
2 AC-IN
battery

RH
SMC6.1
MAIN CONTROLLER
X0
[Y/GR] SCC6 8851560105
GND
Overall Wiring Schematic
Outside Controller Box Lodam electronics a/s
Inside Controller Box
P/N: 5251560412 Rev: 2.0
 Operating and service manual
Addendum for AV+
Star Cool refrigeration unit Model SCU-XX-AV+ and SCI-XX-AV+

24-hour hotline support

Call us at +45 7364 3500 or send us an e-mail at service@starcool.

dk. Our service department is available 24 hours a day, 7 days a week -
providing easy access to the answers you need.

For further troubleshooting help, go to our website URL: m.starcool.com

or simply scan the QR code with Your smartphone

Bjerndrupvej 47,
6360 Tinglev, Denmark
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: starcool@starcool.dk
www.starcool.dk

Version 810970A September 2014

Version 810970A September 2014 © Copyright 2014 Maersk Container Industry AS