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ABB Generators PDF
ABB Generators PDF
We are a major supplier of brushless synchronous generators for diesel and gas
engines. Our generators are in use all over the world, producing power in electric
utilities and district heating plants, industrial plants, the marine and offshore sectors,
and similar applications. In every case we work with our customers, using our
application-specific know-how to ensure that their specific needs are met.
IndustrialIT
As a key element of its business strategy, ABB has committed to a broad ABB (www.abb.com) is a leader in power
program of product development and positioning under the IndustrialIT and automation technologies that
umbrella. This initiative is geared towards increasing integration of ABB enable utility and industry customers to
products as the ‘building blocks’ of larger solutions, while incorporating improve performance while lowering
functionality that will allow multiple products to interact seamlessly as environmental impacts. The ABB Group
components of real-time automation and information systems. of companies operates in around 100
countries and employs about 120,000
Motors, generators and drives represent fundamental building blocks in people.
the IndustrialIT architecture.
4
630
Output [MVA]
3
560
2 500
450
1
400
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
Synchronous Speed [rpm]
2500
3.0 60
500 2000
2.5 50
Output [MVA]
Output [MVA]
2.0 40
1600
1.5 30
400
1250
1.0 20
1120 900
355
0.5 10
710
1400 1500 1600 1700 1800 1900 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
Synchronous Speed [rpm] Synchronous Speed [rpm]
An open air cooled generator (IC0A1) A totally enclosed generator (IP 54) using an
with drip proof protection (IP23). air-to-water heat exchanger (IC8A1W7).
Stator winding and insulation classes number of layers of insulating tape can be
Low voltage windings up to 690 V are made applied to the copper coil depending on the
of random wound enameled copper wire. dielectric barrier defined by the voltage output.
All materials used including the vacuum All materials used including the vacuum pressure
pressure impregnation resin exceed thermal impregnation resin exceed thermal class F
class H (180°C) requirements. Class H (155°C) requirements. Class F temperature rise
temperature rise is standard, with Class F is standard, with Class B rise also available.
or B rise also available. After insertion into the corresponding slots,
the coils are firmly held in place by means of
Medium and high voltage windings up to soft wedges and surge ropes at the coil heads
15 000 V are made of form wound rectangular prior to vacuum pressure impregnation.
copper wire insulated with multiple layers of The completed process assures long and
glass-fiber reinforced mica-tape. A variable trouble free service.
Rotor and exciter windings are used to ensure stability up to the rated
Rotor and exciter windings are made to overspeed. The windings are vacuum pressure
match the insulation class of the stator. impregnated.
This ensures high reliability and a long service
life even with asymmetric loads and Exciter windings are made of enamelled
exceptional conditions. copper wire. Proper glass fiber supports are
used in the exciter rotor to ensure stability
The rotor windings are made of pre-formed up to the rated overspeed. The windings are
enameled rectangular copper wire. also vacuum pressure impregnated.
Proper supports between adjacent windings
60
50
40
30
20
10
0
0 2 4 6 8 10 12 14
Rated voltage Un (kV)
Shaft
The rotor comprises a shaft, a hub for larger
machines, and salient poles. The shaft is
manufactured of forged or rolled steel and
machined to exact specifications. Rotors for
frame sizes 1250 and greater are normally
equipped with a separate hub which is are secured to the shaft or hub by bolts from
shrink-fitted onto the shaft. The shaft ends above or below, or by means of dovetails.
are normally cylindrical or flanged. The poles are fitted with a copper or brass
damper winding.
Poles
The poles are normally manufactured from All rotor assemblies are vacuum pressure
2 mm laminated steel sheet. The sheets are impregnated (VPI) as complete units for
pressed together with inserted steel bars excellent insulation and mechanical strength.
which are welded to the end plates. After impregnation, the complete rotor assembly
The pole structure is integrated or the poles is dynamically balanced on two planes.
Terminal Boxes
The integrated terminal box is located
on top as standard and can be designed
to allow cable entry from either the right
or left side.
Accessories
Numerous tests are performed on Routine tests Type tests and additional tests
the generator components as they The routine test program is performed Type tests are performed in addition
progress from one manufacturing on every generator and is included in to the routine tests. They are normally
stage to the next. These tests include the price of the generator. performed on one machine in a series
quality monitoring, inspections and Visual inspection of generators not previously
insulation reliability evaluations. Air gap measurement and sleeve manufactured, or at the request of the
bearing clearance check (larger customer. Some tests may incur an
generators)
A set of final tests is performed once additional cost.
Insulation resistance measurement
all the parts and components have before dielectric test No-load curve
been integrated, in order to verify Winding resistance measurement Short circuit curve
that the generator meets or exceeds Checking of temperature detectors Heat run test (temperature rise test)
and space heaters Losses and efficiency
the customer’s requirements.
Terminal markings and direction Transient and subtransient reactance
of rotation measurement
All tests are performed according to Axial play for unlocked bearings Voltage wave form analysis
IEC-34 unless otherwise specified. Bearing run
Testing to NEMA MG 1, IEEE-115 or Vibration measurement Special tests
marine classification society No load point Special tests may be performed to
requirements is available upon Short circuit point
verify the performance in special
Testing of the automatic voltage
request. conditions. They may, for example,
regulator
Overspeed test be based on customer specifications
Auxiliary check or classification society requirements.
Insulation resistance measurement Such tests may include:
Dielectric tests Determination of reactances and
Insulation resistance measurement
time constants
after dielectric test
Measurement of shaft voltage
Voltage wave form measurement
Sound level measurement.
Online tools
ABB uses the Internet to provide information
and communicate with its customers.
Extensive information about the entire range
of synchronous generators is available at
www.abb.com/motors&drives An advanced online
Project Management Tool – eSolutions –
presently available for larger generators, provides
customers with a number of functions, including
ABB produces one of the world’s most comprehensive ranges of motors and generators.
These high quality units are supplied to manufacturers of series built machines and
users of highly specialized and demanding industrial applications.
Our range runs from a 0.055 kW standard motor Our products meet all widely used standards
to a 70 MW generator, encompassing low and and are approved for use in hazardous areas.
high voltage, induction and synchronous, Protection classes include flameproof, non-
and AC and DC motors and generators. sparking, increased safety, dust ignition
protection and pressurized.
ABB motors and generators are designed for all
industrial applications, and a complete range of ABB is at the forefront of innovation,
options and auxiliary equipment is available. development and new applications.
http://www.abb.com/motors&drives