Milling

Insert geometries and grades for CoroMill 245

Light Medium Heavy Improve productivity
CoroMill inserts are dedicated to provide optimized performance
Insert size 12 mm for material groups and operations. Correctly applied and with
Reinforced cutting optimized cutting data, the achievable productivity is very high.
edge Inserts are permanently marked with geometry, grade, nose ra-
Extra positive M dius and edge identity.
A
L H Aluminium inserts
The dedicated insert geometry AL provides high surface finish
General use in most and low burr formation tendencies in aluminium milling.The
materials sharp cutting edges give low cutting forces, beneficial when ma-
chining weak or difiicult-to-clamp components.
B Light machining. Heavy machining.
Low cutting forces. Highest edge security
Low feed rates. High feed rates. Wiper inserts
The long land of the wiper insert for milling allows the feed per revo-
lution to be increased by up to four times of that normally used –
mainitaning surface finish, especially when using large cutter diam-
Insert size 18 mm
eters. Normally only one wiper is required.
Heavy chip removal
C For optimum performance, the wiper insert should be combined
rates.
Variations in depth
M with the precision-gound insert. However, combinations with di-
of cut rect-pressed inserts may often provide a satisfactory result.

The CoroMill 245 is a facemill with two insert sizes for providing
high productivity levels in small machining centres to large mill-
ing machines. The inserts have geometries and grades which
D
Cemented carbide/Cermet Ceramic Boron nitride Polycrystalline
cover the most common workpiece mate-
Geometry diamond rials. The insert precision provides high
ISO
L M H Wiper Wiper surface finish, also for rough machining,
and are easy to handle and to index to the
Steel P guaranteed positions.
Stainless
E steel M
Cast iron K
Non-ferous
material N
Heat resistant
material S
F Hardened
material
H

Basic grades for CoroMill 245

G
Wear resistance

01 P M K CB50
CC6090
N CD10
S H CB50

Good
10 GC
Aluminium / Non-ferrous

Heat resistant and

GC 1025 GC GC GC
GC
Hardened materials
titanium alloys

CT
CT 4020 1025 4020 1025 1025
H GC 530
Stainless steel

H10
20 530 CT
530
3020
GC
Cast iron

GC GC GC
H13A 4020
Steel

4030 2030 2030

GC GC
Average
conditions
30 2040 3040

GC
40 4040
K20W

Difficult 50
Toughness

D 48
 Milling

Inserts for CoroMill 245

Cemented carbide / Cermet Ceramic Boron nitride tipped Polycrystalline diamond tipped

Light Aluminium Two cutting edges Wiper One cutting edge Wiper

A
Medium Wiper

Heavy B

The Wiper inserts can also be used for Turn-Milling.

Ceramic, boron
nitride and diamond

E C
Surface roughness

bs2 bs1

Without wiper With wiper insert

insert
For use in ISO K, N
and H area D
fn = feed/revolution

fn1 = bs1 fn2 = bs2 Feed

E = Highest edge sharpness and precision

K = Highest edge sharpness
M = Highest edge security
Example:
R245 -12 T3 E-PL F
L = Light cutting geometry (L)

P = Workpiece material steel

(ISO P)
E = Highest edge sharpness
and precision
G

The torque wrench for Torx Plus screws has been designed
to ensure the correct torque value is always obtained.

D 49
 Milling

Recommended feeds Recommended feeds

fz ( feed in mm/tooth) fz ( feed in mm/tooth) fz ( feed in mm/tooth)

Insert Starting Insert Starting Insert Starting

geometry value (min – max.) geometry value (min – max.) geometry value (min – max.)
Ceramics

}
LIGHT Insert size 12 mm Insert size 18 mm
E- PL 0.14 (0.08 – 0.21) GC4030, GC3020, E 0.21 (0.10 – 0.30) CC6090
GC2040, GC2030
ML 0.11 (0.07 – 0.17) CT530, H13A Cubic boron nitride
KL 0.09 (0.05 – 0.12) GC1025
E 0.14 (0.07 – 0.21) CB50
M- PL 0.17 (0.08 – 0.21)
A KL
Polycrystalline diamond
MEDIUM MEDIUM
M- PM, M-KM 0.24 (0.10 – 0.28) M- PM 0.35 (0.15 – 0.50) E 0.14 (0.07 – 0.21) CD10
M- PM, M-KM 0.12 (0.08 – 0.18) CT530, H13A M-KM 0.35 (0.15 – 0.50)
K- MM 0.23 (0.10 – 0.28) M- MM 0.35 (0.15 – 0.50)
HEAVY
M- PH, M-KH 0.35 (0.10 – 0.42)
B Aluminium machining
E-AL 0.24 (0.10 – 0.28)

Best size Operation stability

Low High
ae ae

Coarse pitch (-L) Close pitch (-M) Extra close pitch (-H)

Dc = ae Reduced number of inserts, First choice Maximum number of

1.2 - 1.5 x ae with differential pitch, for best General purpose inserts for best productivity
E productivity when stability and milling and mixed under stable conditions.
power are limited. production. All materials, also heat
Dc = Cutting diameter Extended tooling. resistant and hardened.
ae = Working engagement Small machines.

G
Turnmilling with CoroMill 245
Offset and width of cut

Cutter Dimensions, mm
diameter,
mm Dc bs Ew1 Ew2 Ew3 aez1 aez2 aez3
H rε = 1.5 50 8.2 17.00 0.00 – 34.16 48.60 –
Κr = 45° 63 8.2 23.50 12.97 0.00 39.20 55.43 61.60
80 8.2 31.85 22.36 0.00 45.36 64.15 78.60

D 50
 Milling

CoroMill facemill cutter Standard insert:

R245-12 T3 .-.., max. ap 6 mm
R245 A

Arbor mounting Arbor mounting Arbor mounting

acc. to ISO 6462 acc. to ISO 6462 acc. to ISO 6462

Style Dc Style Dc Style Dc C

A22 48–80 B27 72–125 C40 123–250
A27 54–100 B32 79–150 C60 163–254
A32 61–125 B40 90–200

Varilock Cylindrical Power Chuck

D

VL Dc
50 58–80
63 71–100
80 88–125
F
Size Dc
32 31.7–80
42 38.1–80

Options G

Dc Diameter – 31.75–254 mm Mounting type Arbor mounting, Varilock,

Cylindrical Power Chuck
Pitch type Even or Differential
dmm/D5m Mounting size – see above
zn No of inserts – 2–24
l1 Programming length – 40–101.6 mm H
Design Right or Left
l3 Reach length – 39–101.6 mm

D 51
 Milling

CoroMill 290
General purpose square shoulder milling cutter
Optional facemill generating low
axial pressure
A

High accuracy
B Milling of 90 corners with
capability for excellent
surface quality

Max ap
C 10.7 mm

Pitch:
L M H

Condition: Unstable General Stable

F Geometries:
-L -M -H Feed range

fz
G General Ceramic and
-L -M -H
boron nitride
0.05 0.30
E Low Medium High

H
For use in ISO K
and H area

ISO application areas:

Tool options designed to individual customer
requirements are available.

D 52
 Milling

CoroMill 290 square shoulder milling cutter

CoroMill 290 is the first choice square shoulder facemill for
short chipping materials (ISO K) and hardened steel (H). It is
also a solution for facemilling when workpiece fixturing lim-
its the approach for machining. Generally, it provides an eco-
nomical solution with four cutting edges per insert but does
not allow ramping. A

Depth of cut up to 10.7 mm.

Feed per tooth up to 0.3 mm/edge.
Available as coarse, close and extra close pitch for maximum
performance in different conditions. Long lasting cutter body
with precision that resists heavy loads. B
Secure insert geometries and grades optimized by application,
make high removal rates a reality. Inserts self locating into their
seats. Tough carbide shim for cutter body protection.
Pitches:
Cutter bodies are machined from hardened steel resulting in Coarse is first choice in low- C
close tolerances and high strength. powered and instable machines
Long, even and predictable insert life. and weak fixturing
Excellent surface finish also achieved at high feeds. Close is generally the first choice
Precision ground inserts for even greater accuracy. Extra close is first choice for
Insert design with four cutting edges per insert, giving true 90° grey cast-iron
corners.
D

E
Diameter 40 – 250 mm Cylindrical shank

Arbor
F

κr 90° l1 = programming length G

Operations:

Square shoulder Facemilling Facemilling of Slotting Circular interpolation

milling thin walls

Main application areas

D 53
 Milling

Insert geometries and grades for CoroMill 290

Light Medium Heavy Ceramic and boron nitride

L M H E

Light machining. Heavy machining.

Low cutting forces. General use in Highest edge security For use in ISO K and
Low feed rates. most materials High feed rates. H area
Effective top
B rake angle +23° +10° +7° +10°

Example:
R290 -12 T3 08E-PL
L = Light cutting geometry (L)
C
P = Workpiece material steel
(ISO P)

E = Highest edge sharpness

and precision
M = Highest edge security
D

CoroMill 290 is designed to give a 90° angle in the workpiece. Cemented carbide/Cermet Ceramic Boron
Use shortest possible overhang for best 90° shoulder preci- Geometry nitride
ISO L M H
sion.

E Use radius inserts (rε 2.0 mm) when extra corner strength is
Steel P
needed. Stainless
M
steel

Cast iron K
Aluminum N
F Heat resistant
material S
Hardened
material
H

Basic grades for CoroMill 290

G
Wear resistance

01 P M K CB50
H CB50
CC6090

Good
10 GC
1025
Hardened materials

GC GC
CT 4020 4020
H CT530
Stainless steel

20 530 CT GC
3020
Cast iron

GC 530
GC H13A
Steel

4030 2030
Average
conditions
30 SM
30
GC
2040 GC
GC
3040
4040
GC
40 4040
K20W

Difficult
50

Toughness

D 54
 Milling

Inserts for CoroMill 290

Cemented carbide / Cermet Ceramic Boron nitride tipped

Light Medium Heavy

la = max recommended cutting depth A

Recommended feeds

fz ( feed in mm/tooth) fz ( feed in mm/tooth)

Insert geometry Starting value (min – max.) Insert geometry Starting value (min – max.)
LIGHT M-PL 0.17 (0.08 – 0.21) HEAVY M-PH
KL KH 0.25 (0.10 – 0.30) B
WL WH
E- PL 0.06 (0.05 – 0.09) CERAMIC E 0.10 (0.05 – 0.15)
ML 0.08 (0.07 – 0.12)
KL 0.10 (0.08 – 0.15)
MEDIUM M-PM BORON NITRIDE E 0.10 (0.05 – 0.18)
MM 0.17 (0.10 – 0.20)
KM
WM
C

G
CoroMill 290

D 55
 Milling

CoroMill square shoulder facemill Standard inserts:

R290-12 T3 ..., Max ap = 10.7 mm
A R290 Left hand inserts available as standard.

Arbor mounting Arbor mounting Arbor mounting

acc. to ISO 6462 acc. to ISO 6462 acc. to ISO 6462

C
Style Dc Style Dc Style Dc
A16 50-63 B27 75-125 C40 151-254
A22 50-105 B32 82-160 C60 191-254
A27 58-125 B40 93-200
A32 73-160
D

Cylindrical Power Chuck; Weldon; 32, 40, 50

Varilock; 50, 63, 80 32, 42

F
Dc 38.1-160 Dc 38.1-101.6 Dc 38.1-101.6

G
Options

Dc 38.1-254 mm—in steps of 0.1 mm D5m/dmm Mounting size—see above

Design Right hand or Left hand l1 Programming length
Shim With or Without —Arbor mounting style A and B—38.3-100 mm,
Pitch Even, Differential —Arbor mounting style C —50.8-68 mm,
H No. of insert zn 3-22 —Varilock—40-100 mm,
Mounting Arbor mounting, Varilock, Cylindrical Power —Weldon—65.9-119 mm
Chuck, Weldon l3 Reach length —Cylindrical Power Chuck
and Weldon—38.9-80 mm

D 56
 Milling

CoroMill 390
Shoulder milling cutters
Comprehensive concept for deep or
shallow shoulder milling
A

Insert size -17 and 18 mm

Insert size -11 mm
B

10 mm 15,7 mm

050233 C

Pitch choice recommendations:

Insert size -11 and 17 mm Insert size -18 mm

D 57
 Milling

CoroMill 390
Long edge milling cutters
Options for light and heavy operations
A

Insert size -11 mm

C Improved screw

Insert size -18 mm

Light cuts

Heavy cuts
Radius insert options
for cutter and seats.
L M H
F

Insert size -18 mm

G max 1.0 mm (insert -11)

max 1.2 mm (insert -18)

l1
ap

H ae
ae ae

ISO application areas:

Tool options designed to individual customer

requirements are available.

D 58
 Milling

CoroMill 390 endmill, square shoulder

cutter and long edge cutter
CoroMill 390 is generally the first choice for square shoulder
milling with a large, versatile programme for many applica-
tions. It generates a good quality 90-degree shoulder and is
A
ideal for ramping and helical interpolation.

Large depth of cut and steep ramping capabilities.

Feed per tooth up to 0.35 mm/edge.
Available as coarse, close and extra close pitch for maximum
performance in different conditions.
Wide and optimized chip pocket design and compressed air B
through the cutter body provides excellent chip evacuation, also
at high removal rates and in long chipping materials.
Inserts self locating into their seats.
Tough carbide shim for cutter body protection.
Torx Plus screw and key for a safer grip and insert clamping.
First choice cutter for shoulder milling for ISO areas P, M and S. C
Good choice for areas K and N.

Minimum mismatch at repeated passes.

Excellent performance in open and closed slotting, edging, face
and cavity milling applications.
Steep ramping, plunge milling and boring capability. D
Facemilling close to fixtures.
Designed for high speed machining.

Cutter bodies are machined from hardened steel resulting in

close tolerances and high strength.
Excellent surface finsih achieved also at high feeds. E
Precision ground inserts for even greater accuracy.

F
Operations:
Endmill and square shoulder cutter.

G
Repeated Shoulder Ramping Helical boring Turnmilling Facemilling Slot milling Helical Plunge milling
shoulder milling milling interpolation

Main application areas.

Long edge cutter.

Deep shoulder Edging/ Slot milling Circular boring

milling contouring

Main application areas.

D 59
 Milling

CoroMill 390
Endmill and square shoulder facemill Coromant Capto

Diameter 16 – 84 mm

Insert size, mm
A
11 18

κr 90°
l1 = programming length

Cylindrical
B Endmill Weldon Threaded
coupling
Diameter 12 – 40 mm

Insert size, mm

C 11 17

κr 90°
l1 = programming length

Square shoulder facemill

Arbor
D Diameter 40 – 200 mm

Insert size, mm

11 17 18
E
κr 90°
l1 = programming length

Long edge milling cutter Coromant Capto

Diameter 32 – 100 mm

F
Insert size, mm

11 18
κr 90°
G
l1 = programming length

Long edge milling cutter Cylindrical Arbor

Diameter 32 – 200 mm

H
Insert size, mm

11 18
κr 90°

l1 = programming length

D 60
 Milling

Recommended feeds for radius 0.8 and 1.2 mm

Edge strength

Insert geometry Insert size, mm

PH
11
Heavy M- M H
17
K H
P M P M 11 A
Medium M- M M E- M M 17
KM KM 18

P L 11
M-
K L 17

P L
Light H- M L 18
B
K L
P L
11
E- M L
17
K L

0.05 0.10 0.15 0.20 C

Max. chip thickness, hex, mm

The optimum pitch for each type of operation D

For the choice of cutter type - in particular selection of the most
suitable pitch - coarse, close or extra close –the available ma
chine tool spindle capacity and its stability is traditionally a
decisive limitation.
The torque wrench for Torx Plus screws have been designed to
ensure the correct torque value is always obtained.
Pitch types
- L: coarse, first choice for low-powered machines, unstable
M: close – generally the first choice
H: extra close, first choice for stable conditions, short chipping
materials and for materials requiring low cutting speeds.
E

Pitch L M H
F

Long set up ( ≤ l1) Universal Short set up ( l1)

G
Shoulder milling Deep ap /ae Medium ap / ae Moderate ap / ae

Slot milling Moderate ap Limited –

vc m/min
✟
✟

Reduce v f when
entering slot,
until 0.6 x D c

D 61
 Milling

Inserts for CoroMill 390 cutters

Insert sizes
11 mm inserts: generally the first choice for diameters up to 80 mm, ap up to
6 mm. Makes very close pitches possible for high table feeds.
17 mm inserts: first choice for ap larger than 6 mm and when more light cutting
action is required.
A 18 mm insert: tough cutting edge solution for applications requiring strength,
especially for high feeds.

11 Radius inserts

Note!
C Light Light Medium Heavy Diamond
Intermediate radii and other
grades and geometry com-
-NL binations are delivered on
request as engineered inserts.

D
Radius inserts
17
Note!
Intermediate radii and other
grades and geometry com-
Light Light Medium Heavy Diamond binations are delivered on
E -NL request as engineered inserts.

F
18 Radius inserts

Note!
Intermediate radii and other grades and
Light Medium geometry combinations are delivered on
request as engineered inserts.

Wiper inserts for CoroMill 390 (only for turnmilling)

H Dc, mm bs, mm
12 2.0
11 18 16 2.5
11 20 3.2
25 4.0
32 4.9
Light Light ≥40 5.0
18 40 9.0

D 62
 Milling

Insert geometries and grades for CoroMill 390

The CoroMill inserts are optimized for a material group and type The insert identity is permanently marked on the inserts with
of operation. Correctly applied and with optimized cutting data geometry and grade, nose radius and cutting edge identity and
the productivity improvement is far beyond what any general from the ordering code you will be able to select the right insert
type of insert can offer. for your application.

Extra Reinforced cutting Polycrystalline A

positive edge diamond

L NL M PLW H NL
Light Light Medium Light Heavy Light

B
Light machining. For machining of General use in most Wiper, for Heavy machining. For machining of
Low cutting forces. aluminum with lower materials. turn-milling. Highest edge security. aluminum with more
Low feed rates. Si-content than 6%. High feed rates. than 6% silicon content.
Low cutting forces. Low cutting forces.
Effective top
rake angle
C
Particularly within the aerospace and die and mould industries A series of inserts with different corner radii are introduced as
these series of radii are the most commonly used – and in standard. Intermediate radii and also non- standard grades are
some operations also a precondition for the manufacture of delivered on request as engineered inserts.
specific components. Intermediate radii are delivered on request as engineered in-
serts.
D

Cemented carbide/Cermet Diamond

Geometry (PCD)
ISO L M H

Steel P
E
Stainless
steel
M 11
rε = 0.2 0.4 0.8 1.0 1.2 1.6 2.0 2.4 3.1

K
(mm)
Cast iron

Non-ferrous
material
N 17
0.4 0.8 1.2 1.6 2.0 2.4 3.1 4.0 4.8 5.0 6.0 6.4
Heat resistant
S
r =
ε
(mm) F
material

Hardened
H 18
material
r = 0.8 1.2 1.6 2.0 2.4 3.1 4.0 5.0 6.0 6.4
ε
(mm)

Basic grades for CoroMill 390

G
Wear resistance

01 P M K N S H
CD
Good 10
10 GC
Aluminium / Non-ferrous

GC 1025 GC GC
Hardened materials

4020 GC
CT 1025 H13A 1025 1025
Heat resistant and

CT
H
Stainless steel

CT
20 530
titanium alloys

530 530
Cast iron

GC GC GC
H13A GC
Steel

4030 2030 4020

GC GC 2030
Average
conditions
30 2040 3040

GC
40 4040

Difficult
50
Toughness

D 63
 Milling

Shoulder milling, plunge milling and peck drilling

Shoulder milling Plunge milling Peck drilling
90º shoulder milling with minimized mis- For long tool overhangs and unstable Pocketing can also be performed to a lim-
match conditions, plunge milling might be the only ited extent, by peck-drilling at depths of up
possible solution. to 1.5 mm depending on insert size.

Insert size Insert -11 Insert -17 Insert -18

A Cutter diameter, Dc, mm 12 16 20 25 32 40–80 25 32 40 50 63–125 40–200

Shoulder milling, max ap mm 9.0 9.5 9.4 9.3 9.2 5.9 15.2 15.1 15.0 14.9 9.6 15.7

Plunge milling, max ae mm 5.5 8.5 1.1

Peck drilling, max ap mm 1.0 1.5 Not recommended

B Limitation for 12 mm dia cutters ap mm

10
When using inserts with radius > 1.6 mm,
Recommended ap and ae
standard cutter bodies have to be modified for Dc 12 mm
accordingly: r = rε - 0.5 mm. 6

3
C rε
1
ae
2 4 6 8 10 12 mm

Helical interpolation and ramping for pocketing and

cavity milling (endmilling) Circular interpolation
Blind hole – with flat bottom or Through hole
through hole
D
ap Pitch Pitch
lm =
tan α

E
max
Ramping
Depending on the diameter of the cutter a
ramping angle of up to 15.5 degrees can be Helical interpolation
used. For wider pockets, helical interpolation can be an
advantage to start up the pocket. Preferably apply Preferably apply down milling.
down milling.
F
Helical interpolation and ramping
Cutter diameter Ramping angle Blind hole with flat bottom or through hole Through hole

Minimum1)-
max distance D max2) with flat Max pitch Max pitch Max pitch
G Dc, mm ap α° lm bottom (mm) (mm/rev) D min (mm) (mm/rev) D min (mm) (mm/rev)
Insert -11
12 10.3 6.0 99.0 22.0 2.5 20.0 2.0 14.0 0.4
16 10.2 10.5 54.0 30.0 9.0 28.0 7.0 20.0 2.0
20 10.1 5.5 103.9 38.0 5.0 36.0 4.5 29.0 2.0
25 10.0 5.0 114.3 48.0 6.0 46.0 5.0 39.0 3.0
32 10.0 3.6 158.9 62.0 4.0 60.0 3.5 53.0 2.0
40 10.0 2.0 286.4 78.0 1.5 76.0 1.0 69.0 1.0
50 10.0 1.5 382 – – – – – –
63 10.0 1.2 477.4 – – – – – –
H 80 10.0 0.9 636.6 – – – – – –
Insert -17
25 16.0 15.5 59.7 48.0 15.5 45.4 14.0 33.0 6.0
32 15.9 6.7 135.4 62.0 11.5 59.4 10.0 47.0 4.5
40 15.8 3.9 231.8 78.0 8.0 75.4 7.5 63.0 4.0
50 15.8 2.8 323.0 – – – – – –
63 15.8 2.1 430.9 – – – – – –
80 15.8 1.6 565.7 – – – – – –
100 15.8 1.2 754.3 – – – – – –
125 15.8 1 905.2 – – – – – –
1) 2)
Maximum α° and ap Ø max in one cut with insert radii = 0.8 mm

D 64
 Milling

CoroMill endmill Standard insert,

R390 11 T3 ..., rε= 0.2-3.1 mm
R390 R390 17 04 ..., rε= 0.4-6.4 mm

Cylindrical Cylindrical threaded A

Cylindrical
power chuck

Size Dc Size Dc C
12 15.5 -20 12 15.5 -20
16 15.5 -25.4 16 15.5 -25.4 Size Dc
20 15.5 -40 20 15.5 -40 32 15.5 -80
25 19.05 -50.8 25 19.05 -50.8 42 19.05 -80
32 25 -80 32 25 -80
40 31.75 -80
D
Weldon Weldon threaded Morse

Size Dc Size Dc
12 15.5 -20 16 15.5 -25.4 Size Dc F
16 15.5 -25.4 20 15.5 -40 02 15.5 -32
20 15.5 -40 25 19.05 -50.8 03 15.5 -40
25 19.05 -50.8 32 25 -80 04 19.05 -50.8
32 25 -80 05 25 -63.5
40 31.75 -80

Options G

Insert size 11, 17 dmm/D5m Mounting size — see above

Dc -11, Diameter — 15.5 – 80 mm
-17, Diameter — 25 – 80 mm
Pitch type Even or Differential
zn -11, No of inserts — 1 – 10
-17, No of inserts — 1 – 8
Mounting Cylindrical, Cylindrical threaded,
type Cylindrical power chuck, Weldon,
Weldon threaded, Morse taper
l3 Reach length — 20 mm – 3 × Dc
l2 Total length — 61 – 300 mm
l1 Programming length — 25 – 260.5 mm
Coolant For Dc ≤ 50.8 mm, H
but not available for threaded shanks
rε Size 11 — rε = 0.2 - 3.2 mm
Size 17 — rε = 0.4 - 6.5 mm
Standard cutter body covers insert radius
rε 0.40-1.60 mm for both insert size.

D 65
 Milling

CoroMill facemill Standard insert,

R390 11 T3 ..., rε= 0.2-3.1 mm
R390 R390 17 04 ..., rε= 0.4-6.4 mm
A
R390 18 06 ..., rε= 0.8-6.4 mm
Coromant Capto Arbor mounting
acc. to ISO 6462

C
Size Dc Style Dc
C3 15.5 - 44 A16 30.5 – 63.5
C4 15.5 - 50.8 A22 31.2 – 105
C5 25 - 80 A27 38 – 127
C6 25 - 80 A32 45 – 127
C8 38 - 102
D
Arbor mounting Arbor mounting
acc. to ISO 6462 acc. to ISO 6462
dmm

E
l1

rε

F Style Dc Style Dc
B27 56 – 127 C40 113.5 – 205
B32 63 – 127 C60 158.5 – 205
B40 74 – 160

G Options
Insert size 11, 17, 18 dmm/D5m Mounting size — see above

Dc -11, Diameter — 15.5 – 80 mm l3 Reach length — 20 mm – 3 × Dc

-17, Diameter — 25 – 127 mm l1 Programming length — 40 – 160 mm
-18, Diameter — 38 – 205 mm
H
Coolant For Dc ≤ 84 mm
Pitch type Even or Differential hole Not available for arbor mounting
-11, No of inserts — 1 – 10 Size 11 — rε = 0.2 - 3.2 mm
zn -17, No of inserts — 1 – 8 rε Size 17 — rε = 0.4 - 6.5 mm
-18, No of inserts — 1 – 14 Size 18 — rε = 0.8 - 6.4 mm
Mounting Cormant Capto, Arbor mounting Standard cutter body covers insert radius
type rε 0.40-1.60 mm for all insert sizes.

D 66
 Milling

CoroMill long edge milling cutter R390 Standard insert ;

R390 11 T3. rε= 0.2-3.1 mm
R390 18 06 ..., rε= 1.2 mm
Cylindrical for A
Cylindrical power chuck Weldon

Overlapping zone,
-11; max rε= 1.0 mm
Size Dc Size Dc C
Size Dc
25 31.8 -32.0 32 31.8 -50.8 25 31.8 -32.0
32 31.8 -40.0 42 31.8 -63.5 32 31.8 -40.0
40 31.8 -50.8 40 31.8 -50.8

Arbor mounting
Coromant Capto acc. to ISO 6462
D5m D
dmm

l1
l1 ap
ap
E
rε rε
Dc Dc

Size Dc Style Dc
C3 31.8 - 40.0 A16 40.0 - 50.8
C4 31.8 - 50.8 A22 46.0 - 63.5
C5 31.8 - 63.5 A27 51.0 - 80.0
C6 31.8 - 84.0 A32 56.0 -102.0
C8 B40 86.0 -127.0
F
31.8 -102.0
C40 134.5 -205.0
C60 174.5 -205.0

Options
Insert size 11, 18 ap Insert size 11 — ap = 18 –125
G
Dc -11, Diameter — 31.8 – 66.0 mm Insert size 18 — ap = 29 –155
-18, Diameter — 38.0 – 205.0 mm (max ap for Coromant Capto = 2.5 × Dc),
(max ap for arbor mounting = 2 × Dc),
Pitch type Even or Differential (max ap for Cylindrical/Weldon = 1.5 × Dc)
No of effective -11 =1 – 6 (differential pitch could give less number of inserts) l1 and l2 Depending on the length of ap
inserts (flutes) -18 =1 – 9 (differential pitch could give less number of inserts)
zc Coolant supply Coolant according to standard, coolant to all H
for Coromant pockets (Valid up to Dc 66 mm), or no coolant
Mounting Cylindrical, Cylindrical power chuck, Weldon, Capto
type Coromant Capto, Arbor mounting
rε Insert size 11 — rε = 0.2 - 3.2 and 4.0 mm
dmm/D5m Mounting size — see above Insert size 18 — rε = 1.2 mm
Standard cutter body covers insert radius
rε = 0.20-1.60 mm.

D 67
 Milling

Turn-milling with CoroMill 390

In face turn-milling one wiper insert is used to generate the
straight line contact between the cutter and the machined sur-
face in order to create the cylindrical part of the component. To
cover the full width of the cutter, the tool has to be placed with
at least 2 offsets, first Ew1 during first revolution of the work
piece and then moved to Ew2 for a second cut.
A
If the surface is wider than the cutter diameter, stay in the first
position and move the cutter in axial direction to required length
but not more than 80% of the aez1 per revolution, but if a 90°
shoulder is required, the cutter has to move to second position,
Ew2.

B
Location of cutter

t Width of cut
cu
nd
2 2
nd
1 cu
st t
cut
C
cut
st
1

D Offset and width of cut

Width of cut
Wiper width

CoroMill 390 Infeed principle

Feed the milling tool into the work piece in radial direction. The work
Cutter Dimensions, mm
piece rotation speed should correspond to the feed/tooth recom-
diameter,
mm Dc bs Ew1 Ew2 Ew3 aez1 aez2 aez3 mended for the insert. Outfeed the cutter axially.
G
11 12 2.0 3.40 0.00 – 7.33 10.40 –
16 2.5 4.90 0.00 – 10.00 14.40 –
rε = 0.8 20 3.2 6.32 0.00 – 12.82 18.40 –
Κr = 90° 25 4.0 8.19 0.00 – 17.93 23.40 –
32 4.9 10.79 0.00 0.00 20.84 29.47 30.40 vf /2
40 5.0 14.70 0.00 0.00 24.08 34.05 38.40
H
18 40 9.0 10.70 0.00 – 30.43 37.60 –
44 9.0 12.70 0.00 – 32.44 41.60 – vf /2
rε = 1.2 50 9.0 15.70 0.00 – 35.24 47.60 – vf
Κr = 90° 54 9.0 17.70 0.00 – 36.99 51.60 –
63 9.0 22.20 8.93 0.00 40.65 57.49 60.60
66 9.0 23.70 11.17 0.00 41.80 59.12 63.60
80 9.0 30.70 19.88 0.00 46.80 66.18 77.60
84 9.0 37.20 22.14 0.00 48.13 68.06 81.60

D 68
 Milling

CoroMill 200 and CoroMill 300

round insert cutters
Roughing

CoroMill 200 CoroMill 200/CoroMill 300

CoroMill 300
A robust cutter in negative design for Semi finishing A reliable light cutting cutter in positive
secure roughing in tough applications. CoroMill 300 design. A
First choice for most roughing or semi-
finishing applications.

B
How to choose the right round insert cutter for specific operations and
workpiece materials:

CM 200 ISO CM 300

First choice for heavy First choice for roughing to

C
roughing aplications P semi-finishing operations.

Steel
Second choice First choice for roughing to
M semi-finishing operations

Stainless Steel D
First choice for roughing First choice for semi-finish-
applications, HSM with
ceramic inserts.
K ing operations

Cast Iron

First choice
N E
Aluminium
Second choice First choice
S
Super Alloys
First choice for heavy First choice for light rough-
F
roughing and intermedi-
ate cuts, HSM with CBN
H ing to semi-finishing.

inserts. Hardened Steel

ISO taper 50 and bigger ISO taper 50 and 40 and smaller G

machine tool spindles machine tool spindles

D 69