Injector 5000 psi – Hydra Rig CL-GL-HAL-IEM-PREV-C74Pre

Equipment # Specific Equipment Type Record PM Meter reading

i.e. Standard Tractor, HT2000, etc. (Verify meter functions properly)

Maintenance Order # Date (dd/mm/yyyy) Shop, Location and #

Where was PM Performed: INITIALS = OK F = Fail (Create RPM order) N/A = not applicable (plus codes below)
Vendor: 1 = Component(s) not installed on unit being inspected
Shop: 2 = Task not applicable to the design of unit being inspected
Field: 3 = No engine package on unit being inspected
Check SAP maintenance order history for component replacement and recent repairs. List and print all outstanding orders for
unit including RPM, MOD, etc.
Mechanic signature: Employee #: Date:
Employee Name: Employee #: Date:
Employee Name: Employee #: Date:
Employee Name: Employee #: Date:
Before beginning this task visit the Hydra Rrig bulletins page and verify if any updates Hydra Rig Bulletins
need to be added to this injector / Manuals
RECORD AND REPORT ANY ISSUES OR DAMAGE TO SUPERVISOR
SAFETY CH
1 ***** Lock out tag out unit as per HMS procedures. *****
2 Conduct safety huddle prior to work to identify safety hazards
3 When using overhead or crane to remove parts from injector use only certified lifting devices
rated for the safe working load
4 Wear appropriate PPE before beginning work.
5 Check for and label all identified potential Pinch Points.
SAP VERIFICATION CH
6 Verify that the injector has been entered on HSE SAP maintenance.
FRAME OUTER CH
Note: The outer frame is a structural lifting path. No welding or altering of outer frame is allowed
without written approval.
7 Clean unit and allow to dry.
8 Visually check structure for damage and welds for cracks.
9 Verify lifting points are free of damage with no cracks.
10 Verify leveling legs are in good condition and secure.
11 Verify forklift pockets are clean (no debris) and in good condition.
12 Check all hoses, lines and connections for leaks.
FRAME INNER CH
Note: The inner frame is a structural member. No welding or altering of inner frame is allowed
without written approval.
13 Verify the following checks have been completed as per last required Post Job or
Scheduled Maintenance.
14 Visually inspect injector for damage.
15 Check inside chain tension cylinders attachment bolts are tight.
16 Check all injector guards and pins fitted/ in good condition.
17 Check drive chain and grippers for dirt, debris, damage and wear.
HYDRAULICS CH
18 Verify the following checks have been completed as per last required Post Job or
Scheduled Maintenance.
19 Check hydraulic hoses, fittings, cylinders and valves for damage/leaks.
20 Check gearbox and hydraulic motors for leaks and verify bolts secure.
Process Owner: Global Equipment Manager Preventive Maintenance Checklist
Approver: Larry Deweese Page 1 of 4 Revision Date: February 28, 2018
Injector 5000 psi – Hydra Rig CL-GL-HAL-IEM-PREV-C74Pre
21 Function hand pump and check for leaks (open end traction cylinders).
22 Check accumulator pre-charge pressures, check appropriate manual for pressures.
23 Check and set counterbalance valve flow control needle valves.
24 Check condition of all gauges, replace as required.
25 Check drive line filter indicators.
TRANSMISSION CH
26 Verify the following checks have been completed as per last required Post Job or
Scheduled Maintenance.
27 Check main drive sprockets for wear or damage.
28 Clean grippers and lub drive chains.
29 Check chain cottor pins for rotation.
30 Visually inspect lower tension sprocket bearings for damage/wear.
31 Visually check for excessive wear on outside traction bearings.
32 Check gearbox oil is at the correct level, check manual for the correct oil and top up if required.
CHAIN LUBRICATION CH
33 Verify the following checks have been completed as per last required Post Job or
Scheduled Maintenance.
34 Check oil level in chain oil reservoir and fill if needed.
35 Check lubrication system operation
36 Lubricate gear drive bearings
37 Lubricate idler sprocket bearings
38 Grease injector HR480-HR440 chain gripper carrier bearings. Use Hydra Rig adapter part number:
BXF00013 where required.
LIFTING SYSTEMS CH
39 Use link for Guideline instructions to perform Inspection of lifting devices. Lifting Equipment Guidance
40 Visually inspect lifting eye welds for cracks and damage.
41 Verify that correct pins that attach tubing guide are being used.
42 Verify all lifting slings are in good condition and has up to date certification tags on them.
43 Verify all shackles, nuts and cotter pins are in good condition and secure.
44 Verify lifting slings, associated lifting components and certification meet Halliburton minimum
standards, local and customer regulations.
45 When required by local regulatory, specific contractual requirements or when repairs have been
carried out arrange, for an approved vendor to perform NDE inspection on all lifting point welds on
Injector. If repairs are required, have NDE performed, once weld repairs are complete.
ATTACH COPY OF INSPECTION REPORT TO THIS CHECK SHEET.
46 Have an approved vendor inspect lifting slings accordingly and provide certification tags. Record :
(all should be noted on certification tag)
Invoice/Cert Number:
Test Date:
Sling Capacity:
Unit Number:
47 Touch up paint as necessary to Halliburton specifications.
FUNCTIONAL TEST CH
48 Verify the following checks have been completed as per last required Post Job or
Scheduled Maintenance.
49 Connect injector to power pack and control house. Use all safety precautions to prevent injury
during inspection and function testing of injector.
50 Close/Open gripper beams. Verify correct operation.
Note: Use only minimum gripper pressure when closing gripper blocks together without pull bar or tubing in
injector.
Process Owner: Global Equipment Manager Preventive Maintenance Checklist
Approver: Larry Deweese Page 2 of 4 Revision Date: February 28, 2018
Injector 5000 psi – Hydra Rig CL-GL-HAL-IEM-PREV-C74Pre
51 With gripper beams completely open verify correct in hole/out hole operations
52 Verify that gripper blocks are clean and free of any well debris.
53 Inspect load cell for any damage. Clean connections and attach cables to load pins and to DAS in
control house.
54 Function test injector brakes
55 Record brake release pressure seen on injector brake pressure gauge at
PSI
injector brake block.
56 If brake release pressure below 500psi adjust pressure reducing valve on
PSI
injector brake block. Record pressure.
57 Select and install appropriate pull test bar according to gripper block size.
58 Set gripper pressure for Maximum pull test as per manual
59 Carry out pull test and record results
ENVIRONMENTAL CH
60 Dispose of all waste properly. Ensure all spills are cleaned up and properly contained.
POTENTIAL DROPPED OBJECT CHECK CH
61 Check unit for any loose or potential dropped objects. Remove any found and report to supervisor.
PINCH POINT INSPECTION CH
62 Verify Pinch Points have been identified and awareness labels are in place.
63 Ensure all Safety Guards are in place where applicable.
REQUIRED PAPER WORK CH
64 Check regulatory documents and decals per State and/or Country Requirements (DOT, CVIP,
BOEM, BSEE, Coast Guard, DNV etc.)
65 Verify that proper company logos and decals are installed as per the Branding initiative. Verify that
the SAP equipment number is clearly marked on the unit. Branding Web Page
66 a. Record date of DOT/CVIP and/or state annual inspection sticker (if applicable). Replace
sticker if within 90 days of expiration date
Date:
b. Was a new DOT/CVIP sticker applied? (Circle response) YES / NO
c. Signature: Date:
67 Install new sticker to indicate when the next PM is due.
68 Record date when next PM is due.
Next PM Due Date:
69 Record hours/miles/km when next PM is due.
Record: hrs/miles/km
70 Record hubometer reading (if installed).
Hubometer Reading:

Process Owner: Global Equipment Manager Preventive Maintenance Checklist

Approver: Larry Deweese Page 3 of 4 Revision Date: February 28, 2018
Injector 5000 psi – Hydra Rig CL-GL-HAL-IEM-PREV-C74Pre

LIST ALL DEFECTS FOUND DURING THE PM INSPECTION, INCLUDE AN APPROPRIATE EXPLANATION.
THIS LIST WILL BE USED AS A TOOL TO CREATE RPM ORDERS AS REQUIRED.
Note: An individual RPM Maintenance Order will be required for each defect/repair.
1. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

2. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

3. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

4. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

5. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

6. PM Checksheet Line Number: Employee Name:

RPM Maintenance Order #:

Process Owner: Global Equipment Manager Preventive Maintenance Checklist

Approver: Larry Deweese Page 4 of 4 Revision Date: February 28, 2018