PIPELINES & PUMPS AS PER TWD MANUAL (VOL.

1) FOR TLF

PRODUCT HSD HSD HSD HSD

FLOW RATE (KL/HR) 36 36 60 250
SP. GR. OF FLUID 0.83 0.83 0.83 0.83
KINEMATIC VISCOSITY@15 DEG.(SQ.M/SEC) 7.50E-6 7.50E-6 7.50E-6 7.50E-6
VAPOUR PRESSURE @ 50 DEG. (MLC) 1.6738 1.6738 1.6738 1.6738
PIPELINE LENGTH IN SUCTION (M) 50 50 30 200
SUCTION PIPE DIA (M) 0.15 0.15 0.1 0.35
NO. OF BENDS 10 10 10 15
NO. OF VALVES 5 5 5 5
NO. OF TEES 5 5 5 5
EQUIVALENT LENGTH 145.175 145.175 93.45 474.575
VELOCITY (M/SEC) 0.566 0.566 2.122 0.722
REYNOLDS NUMBER 1.13E+4 1.13E+4 2.83E+4 3.37E+4
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.030 0.030 0.024 0.023
FRICTIONAL LOSS (MLC) 0.474 0.474 5.119 0.821
SUCTION LIFT (M) 3 0 0 0
LOSSES DUE TO OTHER FITTINGS IN MLC ### ### ### ###
TOTAL HEAD LOSS IN SUCTION SIDE (M) ### ### ### ###
PIPELINE LENGTH IN DISCHARGE (M) 1000 1000 50 100
DISCHARGE PIPE DIA (M) 0.1 0.15 0.1 0.25
NO. OF BENDS 7 7 7 7
NO. OF VALVES 5 5 5 5
NO. OF TEES 5 5 5 5
EQUIVALENT LENGTH 1054.45 1081.675 104.45 236.125
VELOCITY 1.273 0.566 2.122 1.415
REYNOLDS NUMBER 1.70E+4 1.13E+4 2.83E+4 4.72E+4
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.027 0.030 0.024 0.021
FRICTIONAL LOSS (MLC) 23.561 3.535 5.721 2.036
STATIC HEAD (M) 2 2 10 3
LOSSES DUE TO OTHER FITTINGS IN MLC 24.096 24.096 24.096
TOTAL HEAD LOSS IN DISCHARGE SIDE 49.658 29.631 15.721 29.132
NPSH(A) 5.490 8.490 3.846 8.144
TOTAL PUMP HEAD 54.939 31.913 22.647 31.761
PUMP OUTPUT IN HP 2.027 1.177 1.392 8.136
PUMP EFFICIENCY 0.600 0.600 0.600 0.600
BRAKE HP 3.378 1.962 2.321 13.560
MOTOR EFFICIENCY (ASSUMED) 0.850 0.850 0.850 0.850
MOTOR HP 3.974 2.308 2.730 15.953
MOTOR KW 2.964 1.722 2.037 11.901
PIPELINES & PUMPS AS PER TWD MANUAL (VOL. 1) FOR TLF

PRODUCT HSD MS HSD UG Ethanol SKO

FLOW RATE (KL/HR) 500 250 100 32 200
SP. GR. OF FLUID 0.83 0.73 0.83 0.73 0.79
KINEMATIC VISCOSITY@15 DEG.(SQ.M/SEC) 7.50E-6 7.00E-7 7.50E-6 7.00E-7 2.30E-6
VAPOUR PRESSURE @ 50 DEG. (MLC) 1.6738 7.7055 1.6738 7.7055 1.7797
PIPELINE LENGTH IN SUCTION (M) 200 200 30 30 200
SUCTION PIPE DIA (M) 0.35 0.25 0.15 0.1 0.25
NO. OF BENDS 10 10 5 5 10
NO. OF VALVES 5 5 5 5 5
NO. OF TEES 5 5 5 5 5
EQUIVALENT LENGTH 422.075 358.625 102.675 78.45 358.625
VELOCITY (M/SEC) 1.444 1.415 1.572 1.132 1.132
REYNOLDS NUMBER 6.74E+4 5.05E+5 3.14E+4 1.62E+5 1.23E+5
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.019 0.013 0.023 0.017 0.017
FRICTIONAL LOSS (MLC) 2.500 1.956 2.003 0.849 1.616
SUCTION LIFT (M) 1.5 1.5 -3 -3 1.5
LOSSES DUE TO OTHER FITTINGS IN MLC ### ### ### ### ###
TOTAL HEAD LOSS IN SUCTION SIDE (M) ### ### ### ### ###
PIPELINE LENGTH IN DISCHARGE (M) 160 160 160 160 160
DISCHARGE PIPE DIA (M) 0.25 0.2 0.2 0.1 0.2
NO. OF BENDS 7 7 7 7 7
NO. OF VALVES 5 5 5 5 5
NO. OF TEES 5 5 5 5 5
EQUIVALENT LENGTH 296.125 268.9 268.9 214.45 268.9
VELOCITY 2.829 2.210 0.884 1.132 1.768
REYNOLDS NUMBER 9.43E+4 6.32E+5 2.36E+4 1.62E+5 1.54E+5
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.018 0.013 0.025 0.017 0.017
FRICTIONAL LOSS (MLC) 8.801 4.347 1.332 2.320 3.547
STATIC HEAD (M) 5 5 5 5 5
LOSSES DUE TO OTHER FITTINGS IN MLC 24.096 27.397 24.096 27.397 12.658
TOTAL HEAD LOSS IN DISCHARGE SIDE 37.897 36.744 30.429 34.718 21.206
NPSH(A) 4.965 0.934 9.962 6.542 6.281
TOTAL PUMP HEAD 43.704 42.255 31.239 34.621 26.220
PUMP OUTPUT IN HP 22.392 14.281 3.201 1.498 7.672
PUMP EFFICIENCY 0.600 0.600 0.600 0.600 0.600
BRAKE HP 37.319 23.801 5.335 2.496 12.787
MOTOR EFFICIENCY (ASSUMED) 0.850 0.850 0.850 0.850 0.850
MOTOR HP 43.905 28.001 6.276 2.937 15.043
MOTOR KW 32.753 20.889 4.682 2.191 11.222
PIPELINES & PUMPS AS PER TWD MANUAL (VOL. 1) FOR TLF

PRODUCT HSD MS HSD UG Ethanol SKO

FLOW RATE (KL/HR) 325 200 100 32 200
SP. GR. OF FLUID 0.83 0.73 0.83 0.73 0.79
KINEMATIC VISCOSITY@15 DEG.(SQ.M/SEC) 7.50E-6 7.00E-7 7.50E-6 7.00E-7 2.30E-6
VAPOUR PRESSURE @ 50 DEG. (MLC) 1.6738 7.7055 1.6738 7.7055 1.7797
PIPELINE LENGTH IN SUCTION (M) 200 200 30 30 200
SUCTION PIPE DIA (M) 0.25 0.25 0.1 0.1 0.25
NO. OF BENDS 10 10 5 5 10
NO. OF VALVES 5 5 5 5 5
NO. OF TEES 5 5 5 5 5
EQUIVALENT LENGTH 358.625 358.625 78.45 78.45 358.625
VELOCITY (M/SEC) 1.839 1.132 3.537 1.132 1.132
REYNOLDS NUMBER 6.13E+4 4.04E+5 4.72E+4 1.62E+5 1.23E+5
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.020 0.014 0.021 0.017 0.017
FRICTIONAL LOSS (MLC) 4.932 1.299 10.623 0.849 1.616
SUCTION LIFT (M) 1.5 1.5 -3 -3 1.5
LOSSES DUE TO OTHER FITTINGS IN MLC ### ### ### ### ###
TOTAL HEAD LOSS IN SUCTION SIDE (M) ### ### ### ### ###
PIPELINE LENGTH IN DISCHARGE (M) 160 160 160 160 160
DISCHARGE PIPE DIA (M) 0.2 0.15 0.2 0.1 0.2
NO. OF BENDS 7 7 7 7 7
NO. OF VALVES 5 5 5 5 5
NO. OF TEES 5 5 5 5 5
EQUIVALENT LENGTH 268.9 241.675 268.9 214.45 268.9
VELOCITY 2.874 3.144 0.884 1.132 1.768
REYNOLDS NUMBER 7.66E+4 6.74E+5 2.36E+4 1.62E+5 1.54E+5
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046 0.00046 0.00046
FRICTION FACTOR 0.019 0.013 0.025 0.017 0.017
FRICTIONAL LOSS (MLC) 10.773 10.542 1.332 2.320 3.547
STATIC HEAD (M) 5 5 5 5 5
LOSSES DUE TO OTHER FITTINGS IN MLC 24.096 27.397 24.096 27.397 12.658
TOTAL HEAD LOSS IN DISCHARGE SIDE 39.869 42.939 30.429 34.718 21.206
NPSH(A) 2.533 1.591 1.342 6.542 6.281
TOTAL PUMP HEAD 48.109 47.793 39.859 34.621 26.220
PUMP OUTPUT IN HP 16.021 12.922 4.084 1.498 7.672
PUMP EFFICIENCY 0.600 0.600 0.600 0.600 0.600
BRAKE HP 26.702 21.536 6.807 2.496 12.787
MOTOR EFFICIENCY (ASSUMED) 0.850 0.850 0.850 0.850 0.850
MOTOR HP 31.414 25.337 8.008 2.937 15.043
MOTOR KW 23.435 18.901 5.974 2.191 11.222
PIPELINES & PUMPS AS PER TWD MANUAL (VOL. 1) FOR TLF at Navegaon

PRODUCT HSD MS SKO

FLOW RATE (KL/HR) 250 150 120
SP. GR. OF FLUID 0.83 0.73 0.79
KINEMATIC VISCOSITY@15 DEG.(SQ.M/SEC) 7.50E-6 7.00E-7 2.30E-6
VAPOUR PRESSURE @ 50 DEG. (MLC) 1.6738 7.7055 1.7797
PIPELINE LENGTH IN SUCTION (M) 250 200 200
SUCTION PIPE DIA (M) 0.35 0.25 0.25
NO. OF BENDS 15 15 10
NO. OF VALVES 5 5 5
NO. OF TEES 5 5 5
EQUIVALENT LENGTH 524.575 396.125 358.625
VELOCITY (M/SEC) 0.722 0.849 0.679
REYNOLDS NUMBER 3.37E+4 3.03E+5 7.38E+4
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046
FRICTION FACTOR 0.023 0.015 0.019
FRICTIONAL LOSS (MLC) 0.908 0.848 0.646
SUCTION LIFT (M) 1.5 1.5 1.5
LOSSES DUE TO OTHER FITTINGS IN MLC ### ### ###
TOTAL HEAD LOSS IN SUCTION SIDE (M) ### ### ###
PIPELINE LENGTH IN DISCHARGE (M) 120 120 120
DISCHARGE PIPE DIA (M) 0.25 0.2 0.25
NO. OF BENDS 6 6 6
NO. OF VALVES 5 5 5
NO. OF TEES 3 3 3
EQUIVALENT LENGTH 218.625 198.9 218.625
VELOCITY 1.415 1.326 0.679
REYNOLDS NUMBER 4.72E+4 3.79E+5 7.38E+4
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046
FRICTION FACTOR 0.021 0.014 0.019
FRICTIONAL LOSS (MLC) 1.885 1.256 0.394
STATIC HEAD (M) 5 5 5
LOSSES DUE TO OTHER FITTINGS IN MLC 24.096 27.397 12.658
TOTAL HEAD LOSS IN DISCHARGE SIDE 30.981 33.653 18.052
NPSH(A) 6.557 2.042 7.251
TOTAL PUMP HEAD 35.196 38.056 22.097
PUMP OUTPUT IN HP 9.016 7.717 3.879
PUMP EFFICIENCY 0.600 0.600 0.600
BRAKE HP 15.027 12.861 6.465
MOTOR EFFICIENCY (ASSUMED) 0.850 0.850 0.850
MOTOR HP 17.679 15.131 7.606
MOTOR KW 13.189 11.288 5.674
PIPELINES & PUMPS AS PER TWD MANUAL (VOL. 1) FOR TLF at Sidhpur

PRODUCT HSD MS SKO

FLOW RATE (KL/HR) 200 150 150
SP. GR. OF FLUID 0.83 0.73 0.79
KINEMATIC VISCOSITY@15 DEG.(SQ.M/SEC) 7.50E-6 7.00E-7 2.30E-6
VAPOUR PRESSURE @ 50 DEG. (MLC) 1.6738 7.7055 1.7797
PIPELINE LENGTH IN SUCTION (M) 250 150 200
SUCTION PIPE DIA (M) 0.3 0.25 0.25
NO. OF BENDS 10 10 10
NO. OF VALVES 5 5 5
NO. OF TEES 5 5 5
EQUIVALENT LENGTH 440.35 308.625 358.625
VELOCITY (M/SEC) 0.786 0.849 0.849
REYNOLDS NUMBER 3.14E+4 3.03E+5 9.23E+4
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046
FRICTION FACTOR 0.023 0.015 0.018
FRICTIONAL LOSS (MLC) 1.071 0.661 0.964
SUCTION LIFT (M) 1.5 1.5 1.5
LOSSES DUE TO OTHER FITTINGS IN MLC ### ### ###
TOTAL HEAD LOSS IN SUCTION SIDE (M) ### ### ###
PIPELINE LENGTH IN DISCHARGE (M) 120 120 120
DISCHARGE PIPE DIA (M) 0.25 0.2 0.2
NO. OF BENDS 7 7 7
NO. OF VALVES 5 5 5
NO. OF TEES 5 5 5
EQUIVALENT LENGTH 256.125 228.9 228.9
VELOCITY 1.132 1.326 1.326
REYNOLDS NUMBER 3.77E+4 3.79E+5 1.15E+5
SURFACE ROUGHNESS (M) 0.00046 0.00046 0.00046
FRICTION FACTOR 0.022 0.014 0.017
FRICTIONAL LOSS (MLC) 1.487 1.445 1.797
STATIC HEAD (M) 5 5 5
LOSSES DUE TO OTHER FITTINGS IN MLC 24.096 27.397 12.658
TOTAL HEAD LOSS IN DISCHARGE SIDE 30.583 33.842 19.455
NPSH(A) 6.393 2.230 6.934
TOTAL PUMP HEAD 34.962 38.058 23.817
PUMP OUTPUT IN HP 7.165 7.717 5.227
PUMP EFFICIENCY 0.600 0.600 0.600
BRAKE HP 11.942 12.862 8.711
MOTOR EFFICIENCY (ASSUMED) 0.850 0.850 0.850
MOTOR HP 14.049 15.132 10.248
MOTOR KW 10.481 11.288 7.645